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HP LaserJet Pro M501

HP LaserJet Enterprise M506, M507


HP LaserJet Enterprise MFP M527, M528
HP LaserJet Managed E50145, MFP E52645
HP LaserJet Managed E50045, MFP E52545

Service Manual

www.hp.com/videos/LaserJet
www.hp.com/support/ljM501
www.hp.com/support/ljM506 www.hp.com/support/ljE50045
www.hp.com/support/ljM507 www.hp.com/support/ljE50145
www.hp.com/support/ljM527mfp www.hp.com/support/ljE52545mfp
www.hp.com/support/ljM528mfp www.hp.com/support/ljE52645mfp
HP LaserJet M501, M506, M507, E50045,
E50145, MFP M527, M528, E52545, E52645
- Service Manual

SUMMARY

This guide provides theory of operation, troubleshooting, and repair information.


Copyright and License

© Copyright 2023 HP Development


Company, L.P.

Reproduction, adaptation, or translation


without prior written permission is
prohibited, except as allowed under the
copyright laws.

The information contained herein is subject


to change without notice.

The only warranties for HP products and


services are set forth in the express
warranty statements accompanying such
products and services. Nothing herein
should be construed as constituting an
additional warranty. HP shall not be liable
for technical or editorial errors or omissions
contained herein.

Edition 1, 12/2023
Revision history
View a list of document revisions.

The information contained herein is subject to change without notice. The only warranties for HP
products and services are set forth in the express warranty statements accompanying such products
and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be
liable for technical or editorial errors or omissions contained herein.

Revision Number Revision Date Revision notes

1 12/2023 New combinned manual created.

Repair and replace Manual Revision history

Revision number Revision date Revision notes

11 6/2023 Updated DC controller part number in


the following section:

Removal and replacement: DC controller


on page 952

10 7/2021 Added: Assembly-Intermediate Paper


Feed as Not Shown in Table 2-10 Parts
and diagrams: Internal assemblies (3 of
4) on page 1310

9 6/2021 Updated Customer self-repair kits for


Tray 2 rollers

Customer self-repair kits on page 1296

8 10/2020 Added new remove and replace


procedure for paper delivery assembly.
See Removal and replacement: Paper
delivery assembly on page 1171

Added one new step to Removal and


replacement fuser power supply.

7 5/2020 Added all M507 Control panel part


numbers, new formatter numbers,
updated SCB number

6 1/2020 Updated two photos

5 11/2019 Corrected part numbers for Formatters

4 1/2020 Updated document feeder roller removal


and replacement topic. See Removal
and replacement: Document feeder
rollers (MFP) on page 1243.

iii
Repair and replace Manual Revision history (continued)

Revision number Revision date Revision notes

3 5/2019 Updated or added repair topics to


include the M507/E50145/M528/E52645:

● See Removal and replacement:


Control panel (M506x/E50045x/
M507x/E50145x) on page 489

● See Removal and replacement:


White backing (MFP) on page 498

● See Removal and replacement:


Control panel (M501, 507n/dn, and
E50145n/dn) on page 515

● See Removal and replacement:


Document feeder (MFP) on page
532

● See Removal and replacement: Top


cover (SFP) on page 618

● See Removal and replacement:


Wireless printed-circuit board (WiFi)
(M507x/E50145x) on page 735

● See Install accessory: Internal USB


ports (M506/E50045) on page 1270

● See Install accessory: Trusted


platform module (TPM) on page 1282

3 5/2019 Updated or added parts topics to


include the M507/E50145/M528/E52645:

● See Supplies and accessories on


page 1294

● See Customer self-repair kits on


page 1296

● See Parts and diagrams: Document


feeder and scanner whole units on
page 1299

● See Parts and diagrams:


Covers (M501/M506/E50045/
M507/E50145) on page 1301

● See Parts and diagrams: Covers


(M527/E52545/M528/E52645) on
page 1304

● See Parts and diagrams: Internal


assemblies (1 of 4) on page 1306

● See Parts and diagrams: Internal


assemblies (2 of 4) on page 1308

● See Parts and diagrams: Internal


assemblies (3 of 4) on page 1310

● See Parts and diagrams: Internal


assemblies (4 of 4) on page 1312

2 4/2016 LaserJet Pro M501 content added.

iv Revision history
Repair and replace Manual Revision history (continued)

Revision number Revision date Revision notes

1 10/2015 HP LaserJet Enterprise M506/M527


Repair Manual initial release.

Troublesooting Manual Revision history

Revision number Revision date Revision notes

5 4/2021 Updated the M527/E52545/M528/E52645 formatter


connector locations figure and legend. See
Formatter PCA (M527/E52545/M528/E52645) on
page 156.

Corrected callouts on diagrams motor and fans. see:


Motor and fans on page 163

v
Troublesooting Manual Revision history (continued)

Revision number Revision date Revision notes

3 5/2019 Added FutureSmart 4 steps to the following


procedures:

● See Use the solve problems checklist on page


72

● See Print the Settings menu map on page 76

● See Print current settings pages on page 77

● See Print the event log on page 96

● See HP Jetdirect LEDs on page 132

● See Disable cartridge check (all except M501)


on page 135

● See Paper path test (all except M501) on page


136

● See Paper path sensors test (all except M501)


on page 137

● See Manual sensor tests (all except M501) on


page 139

● See Tray/bin manual sensor test (all except


M501) on page 141

● See Print/stop test (all except M501) on page


143

● See Individual component diagnostics (special-


mode test; all except M501) on page 145

● See Use the scanner tests on page 147

● See Print a configuration page on page 168

● See Print a fuser test page (all except M501) on


page 174

● See Control panel menus (all except M501) on


page 187

● See Check toner-cartridge status on page 274

● See Print a cleaning page on page 275

● See Step three: Set the individual tray alignment


on page 276

● See Print quality troubleshooting guide on page


284

● See Change jam recovery (all except M501) on


page 405

● See Service menu on page 415

● See Restore factory-set defaults (all except


M501) on page 419

● See Determine the installed revision of firmware


(all except M501) on page 428

● See USB flash drive (control panel menu) (all


except M501) on page 432

vi Revision history
Troublesooting Manual Revision history (continued)

Revision number Revision date Revision notes

3 5/2019 Added a procedure to access the touchscreen


diagnostic mode for the M507x ad E50145dn printers.

● See Touchscreen diagnostic mode (M507x and


E50145dn) on page 110

3 5/2019 Updated model list for control panel diagnostic


keyboard test.

● See Keyboard test (M527c/z, E52545c, M528c/z,


E52645c only) on page 122

2 4/2016 LaserJet Pro M501 content added.

1 10/2015 HP LaserJet Enterprise M506/M527 Repair Manual


initial release.

vii
Table of contents

1 Assembly locations............................................................................................................................................................................................................................. 1
Printer front view (SFP)............................................................................................................................................................................................................... 1
Printer front view (MFP)............................................................................................................................................................................................................. 2
Printer back view (SFP).............................................................................................................................................................................................................. 3
Printer back view (MFP)............................................................................................................................................................................................................. 3

2 Printer specifications ...................................................................................................................................................................................................................... 5


Printer dimensions....................................................................................................................................................................................................................... 5
HP LaserJet Pro M501 dimensions ....................................................................................................................................................................... 5
HP LaserJet Enterprise M506/E50045/M507/E50145 dimensions...............................................................................................7
HP LaserJet Enterprise MFP M527/E52545/M528/E52645 dimensions.................................................................................10
Printer space requirements ................................................................................................................................................................................................ 12
Power consumption, electrical specifications, and acoustic emissions........................................................................................... 13
Operating-environment range .......................................................................................................................................................................................... 13

3 Theory of operations...................................................................................................................................................................................................................... 14
Conventions used in this guide......................................................................................................................................................................................... 14
HP service and support ......................................................................................................................................................................................................... 14
Basic operation............................................................................................................................................................................................................................16
Sequence of operation.................................................................................................................................................................................................17
Formatter-control system.....................................................................................................................................................................................................18
Sleep mode (all except M501)..................................................................................................................................................................................19
Sleep delay (M501) ..........................................................................................................................................................................................................19
Auto On / Auto Off mode (M501).......................................................................................................................................................................... 20
Printer job language (PJL) ......................................................................................................................................................................................... 20
Printer management language (PML).............................................................................................................................................................. 20
Control panel ..................................................................................................................................................................................................................... 20
Easy-access USB port (all except M501)......................................................................................................................................................... 21
Wireless (wireless models only)............................................................................................................................................................................ 21
Low end data model (LEDM) overview (M501)............................................................................................................................................. 21
Advanced control language (ACL) overview (M501).............................................................................................................................. 22
Near field communication (NFC models only)........................................................................................................................................... 22
CPU ........................................................................................................................................................................................................................................... 22
Input/output (I/O) ............................................................................................................................................................................................................. 22
Memory.................................................................................................................................................................................................................................. 22

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Firmware .................................................................................................................................................................................................................... 23
Nonvolatile random access memory (NVRAM)............................................................................................................................. 23
Random access memory (RAM)............................................................................................................................................................... 23
HP Memory Enhancement technology (MEt) .................................................................................................................................. 23
Engine-control system ........................................................................................................................................................................................................... 23
DC controller.......................................................................................................................................................................................................................24
Motors.......................................................................................................................................................................................................................... 25
Fans............................................................................................................................................................................................................................... 26
Solenoids................................................................................................................................................................................................................... 26
Clutches ..................................................................................................................................................................................................................... 26
Switches......................................................................................................................................................................................................................27
Photo interrupter sensors..............................................................................................................................................................................27
Sensors .......................................................................................................................................................................................................................27
LEDs ...............................................................................................................................................................................................................................27
Low-voltage power supply (LVPS)........................................................................................................................................................................ 28
Low-voltage power supply voltages description .......................................................................................................................... 29
Over-current/over-voltage protection...................................................................................................................................................30
Sleep mode operation (all except M501).............................................................................................................................................30
Low-voltage power supply failure detection (all except M501)............................................................................................. 31
Safety............................................................................................................................................................................................................................ 31
Low-voltage power supply functions...................................................................................................................................................... 31
High-voltage power supply ....................................................................................................................................................................................... 31
Fuser bias.................................................................................................................................................................................................................. 32
High-voltage power supply circuits........................................................................................................................................................ 32
Fuser control...................................................................................................................................................................................................................... 32
Fuser circuits.......................................................................................................................................................................................................... 33
Fuser control functions................................................................................................................................................................................... 33
Fuser heater protection.................................................................................................................................................................................. 35
Fuser unit life detection (all except M501).......................................................................................................................................... 35
Fuser identification (all except M501) ................................................................................................................................................... 35
Engine laser/scanner system ........................................................................................................................................................................................... 35
Laser/scanner failure detection...........................................................................................................................................................................36
Safety ......................................................................................................................................................................................................................................36
Image-formation process..........................................................................................................................................................................................37
Step 1: Primary charging.................................................................................................................................................................................40
Step 2: Laser-beam exposure.....................................................................................................................................................................40
Step 3: Development.......................................................................................................................................................................................... 41
Step 4: Transfer ...................................................................................................................................................................................................... 41
Step 5: Separation .............................................................................................................................................................................................. 42
Step 6: Fusing......................................................................................................................................................................................................... 42
Step 7: Drum cleaning ...................................................................................................................................................................................... 43
Toner cartridge................................................................................................................................................................................................................. 43
Design.......................................................................................................................................................................................................................... 43
Memory chip ........................................................................................................................................................................................................... 44
Dynamic security enabled printers in this guide.......................................................................................................................... 45
Dynamic security................................................................................................................................................................................................. 45
Toner seal.................................................................................................................................................................................................................. 45
Toner level and cartridge life detection............................................................................................................................................... 45

ix
JetIntelligence ....................................................................................................................................................................................................... 45
Authentication............................................................................................................................................................................................46
Anti-theft.........................................................................................................................................................................................................46
Paper handling system ..........................................................................................................................................................................................................46
Photo sensors and switches ..................................................................................................................................................................................48
Motors, clutches, and solenoids.......................................................................................................................................................................... 49
Tray 1 (multipurpose) / Tray 2 (base printer) .................................................................................................................................................50
Tray 1 paper pickup and feed.......................................................................................................................................................................50
Tray 2 paper presence detection.............................................................................................................................................................. 51
Tray 2 lift operation............................................................................................................................................................................................. 52
Tray 2 paper pickup ............................................................................................................................................................................................ 52
Tray 2 multiple feed prevention ................................................................................................................................................................. 52
Tray 2 presence detection............................................................................................................................................................................. 53
Tray 2 skew feed prevention ........................................................................................................................................................................ 53
Feed speed control ............................................................................................................................................................................................ 54
Duplexing unit......................................................................................................................................................................................................... 55
Duplexing reverse and duplex feed control........................................................................................................................... 55
Jam detection/prevention.............................................................................................................................................................................56
Input accessories.......................................................................................................................................................................................................................57
Tray 3-5 ....................................................................................................................................................................................................................................57
Driver PCA ................................................................................................................................................................................................................ 59
Electrical components .................................................................................................................................................................................... 59
Paper pickup ...........................................................................................................................................................................................................60
Multiple feed prevention.................................................................................................................................................................................60
Tray presence detection.................................................................................................................................................................................60
Tray lift operation.................................................................................................................................................................................................60
Jam detection ......................................................................................................................................................................................................... 61
Scanning and image capture system (M527/E52545/M528/E52645).................................................................................................63
Document feeder system (M527/E52545/M528/E52645) ...........................................................................................................................63
Document feed system..............................................................................................................................................................................................63
Sensors in the document feeder.............................................................................................................................................................63
Document feeder paper path ....................................................................................................................................................................64
Document feeder simplex operation....................................................................................................................................................65
Document feeder e-duplex operation..................................................................................................................................................66
Deskew operation ...............................................................................................................................................................................................66
Document feeder hinges................................................................................................................................................................................67

4 Solve problems..................................................................................................................................................................................................................................69
HP service and support ........................................................................................................................................................................................................69
Solve problems checklist (M501) .....................................................................................................................................................................................70
Use the solve problems checklist (M501).......................................................................................................................................................70
Print the menu map (M501) .......................................................................................................................................................................................72
Print the service page (includes the event log) (M501).........................................................................................................................72
Solve problems checklist (all except M501) .............................................................................................................................................................72
Use the solve problems checklist........................................................................................................................................................................72
Print the Settings menu map ..................................................................................................................................................................................76
Print the settings menu map from a touchscreen control panel.......................................................................................76

x
Print the settings menu map from a LCD control panel ...........................................................................................................76
Print current settings pages....................................................................................................................................................................................77
Print the current settings page from a touchscreen control panel.................................................................................77
Print the current settings page from a LCD control panel .....................................................................................................77
Pre-boot menu options ................................................................................................................................................................................................78
Open the Pre-boot menu from a touchscreen control panel ...............................................................................................78
Open the Pre-boot menu from a LCD control panel...................................................................................................................80
Cold reset using the Pre-boot menu from a touchscreen control panel ....................................................................80
Cold reset using the Pre-boot menu from a LCD control panel.........................................................................................80
Remote Admin (all except M501)...............................................................................................................................................................88
Required software and network connection........................................................................................................................88
Connect a remote connection........................................................................................................................................................90
Disconnect a remote connection.................................................................................................................................................95
Print the event log...........................................................................................................................................................................................................96
Print the event log from the Administration menu (FutureSmart 3) or Support Tools menu
(FutureSmart 4) from a touchscreen control panel....................................................................................................................96
Print the event log from the Administration menu (FutureSmart 3) or Support Tools menu
(FutureSmart 4) from a LCD control panel .........................................................................................................................................97
Print the event log from the Service menu from a touchscreen control panel.......................................................97
Print the event log from the Service menu from a LCD control panel ..........................................................................98
Clear the event log from a touchscreen control panel............................................................................................................98
Clear the event log from a LCD control panel.................................................................................................................................99
Troubleshooting process .....................................................................................................................................................................................................99
Determine the problem source ............................................................................................................................................................................99
Pre-troubleshooting checklist..................................................................................................................................................................100
Troubleshooting flowchart...........................................................................................................................................................................101
Power subsystem .........................................................................................................................................................................................................103
Power-on checks................................................................................................................................................................................................103
Power-on troubleshooting overview.........................................................................................................................................103
Control panel checks (M501) ................................................................................................................................................................................106
Control panel checks (all except M501) ........................................................................................................................................................106
Control panel diagnostics (M506x/M507x and M527/E52545/M528/E52645).....................................................106
Touchscreen diagnostic mode (M506x, M527/E52545/M528/E52645)..........................................................106
Touchscreen diagnostic mode (M507x and E50145dn)...............................................................................................110
Control panel system diagnostics (M506x/M507x, M527/E52545/M528/E52645)................................. 112
Control panel diagnostic flowcharts (M506x/M507x, M527/E52545/M528/E52645)............................124
Tools for troubleshooting ................................................................................................................................................................................................... 129
Individual component diagnostics................................................................................................................................................................... 129
LED diagnostics (M501) ................................................................................................................................................................................. 129
Network port LEDs (M501)................................................................................................................................................................ 129
M501 control panel LEDs ..................................................................................................................................................................130
LED diagnostics (all except M501) .........................................................................................................................................................130
Understand lights on the formatter ..........................................................................................................................................130
Heartbeat LED........................................................................................................................................................................................... 131
HP Jetdirect LEDs .................................................................................................................................................................................. 132
Engine diagnostics...........................................................................................................................................................................................133
Engine test button..................................................................................................................................................................................133
Defeating interlocks.............................................................................................................................................................................133

xi
Disable cartridge check (all except M501) ...........................................................................................................................135
Paper path and sensor diagnostic tests (all except M501) .................................................................................................136
Paper path test (all except M501)................................................................................................................................................136
Paper path sensors test (all except M501)............................................................................................................................137
Manual sensor tests (all except M501)....................................................................................................................................139
Tray/bin manual sensor test (all except M501) ................................................................................................................... 141
Print/stop test (all except M501)..............................................................................................................................................................143
Access the print/stop test from a touchscreen control panel..............................................................................144
Access the print/stop test from a LCD control panel ..................................................................................................144
Common print stop test timing millisecond (ms) stops..............................................................................................144
Component tests (all except M501) ...................................................................................................................................................... 145
Individual component diagnostics (special-mode test; all except M501)...................................................... 145
Scanner tests (M527/E52545/M528/E52645) ..............................................................................................................................146
Scanner tests (M527/E52545/M528/E52645)...................................................................................................................146
Diagrams ............................................................................................................................................................................................................................148
Diagrams: Block diagrams..........................................................................................................................................................................148
Sensors and switches ........................................................................................................................................................................148
Cross section diagrams..................................................................................................................................................................... 151
Diagrams: Printed circuit assembly (PCA) connector locations..........................................................................153
Diagrams: External plug and port locations...................................................................................................................................158
Diagrams: Locations of major assemblies...................................................................................................................................... 161
Main assemblies (printer base) .................................................................................................................................................... 161
Rollers and pads (printer base).................................................................................................................................................... 162
Motor and fans.........................................................................................................................................................................................163
Printed circuit assemblies (PCAs; printer base) ..............................................................................................................164
Diagrams: General timing chart..............................................................................................................................................................165
Diagrams: General circuit diagrams....................................................................................................................................................165
Internal test and information pages ................................................................................................................................................................167
Print a configuration page ..........................................................................................................................................................................168
Print the configuration page from a LCD control panel (M501).............................................................................168
Print the configuration page from a LCD control panel (M506/E50045/M507/E50145).....................169
Print the configuration page from a touchscreen control panel (M527/E52545/M528/
E52645) ..........................................................................................................................................................................................................169
HP embedded Jetdirect page (all except M501)............................................................................................................... 170
GUID-A0173DC1-D63F-445A-B60E-61FC78C5DCC0-high.eps ............................................................................. 0
Wireless page (all except M501).....................................................................................................................................................171
Finding important information on the configuration pages.....................................................................................173
Print a fuser test page (all except M501)............................................................................................................................................174
Print a fuser test page from a touchscreen control panel........................................................................................174
Print a fuser test page from a LCD control panel ............................................................................................................174
Advanced configuration with HP Embedded Web Server (EWS) and HP Device Toolbox
(Windows) (M501) ................................................................................................................................................................................................175
Open the HP Embedded Web Server (EWS) from the Start menu......................................................................176
Open the HP Embedded Web Server (EWS) from a Web browser......................................................................176
Control panel menus (M501)..................................................................................................................................................................................178
Setup menu.............................................................................................................................................................................................................178
HP Web Services menu (M501)......................................................................................................................................................178
Reports menu (M501)............................................................................................................................................................................178
System Setup menu (M501) ............................................................................................................................................................ 179

xii
Service menu (M501) ...........................................................................................................................................................................184
Network Setup menu (M501)..........................................................................................................................................................185
Quick Forms menu (M501) ...............................................................................................................................................................186
Function specific menus (M501)..............................................................................................................................................................187
Apps (M501) .................................................................................................................................................................................................187
Jobs (M501)..................................................................................................................................................................................................187
Supplies Status (M501)........................................................................................................................................................................187
Control panel menus (all except M501) ..........................................................................................................................................................187
Reports menu........................................................................................................................................................................................................187
Settings menu......................................................................................................................................................................................................189
General menu (all except M501)...................................................................................................................................................189
Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/
E52645) ..........................................................................................................................................................................................................196
Scan/Digital Send Settings menu (M527/E52545/M528/E52645) ..................................................................... 218
Fax menu (M527/E52545/M528/E52645)............................................................................................................................. 228
Manage Supplies menu.................................................................................................................................................................... 239
Networking menu ...................................................................................................................................................................................242
Support Tools menu........................................................................................................................................................................................ 254
Maintenance menu (all except M501) ..................................................................................................................................... 254
Troubleshooting menu....................................................................................................................................................................... 256
Error-code and control-panel-message troubleshooting overview ........................................................................................ 261
Error codes (types and structure)......................................................................................................................................................... 261
How to search for printer documentation................................................................................................................................................. 263
How to search WISE for printer information and documentation ................................................................................ 263
Accessing WISE for HP channel partners (CSDP).................................................................................................................... 269
Accessing WISE for HP channel partners (HP Partner Portal).........................................................................................270
Resolving mono print quality problems...................................................................................................................................................................272
Introduction.......................................................................................................................................................................................................................272
Troubleshoot print quality.......................................................................................................................................................................................273
Print from a different software program ..........................................................................................................................................273
Check the paper-type setting for the print job.............................................................................................................................273
Check the paper type setting on the control panel.......................................................................................................273
Check the paper type setting (Windows).............................................................................................................................. 274
Check the paper type setting (macOS) ................................................................................................................................. 274
Check toner-cartridge status................................................................................................................................................................... 274
Step one: Print the Supplies Status Page............................................................................................................................. 274
Step two: Check supplies status.................................................................................................................................................275
Print a cleaning page ......................................................................................................................................................................................275
Visually inspect the toner cartridge or cartridges ...................................................................................................................275
Check paper and the printing environment...................................................................................................................................276
Step one: Use paper that meets HP specifications......................................................................................................276
Step two: Check the environment..............................................................................................................................................276
Step three: Set the individual tray alignment.....................................................................................................................276
Try a different print driver............................................................................................................................................................................277
Troubleshoot image defects......................................................................................................................................................................277
Print quality troubleshooting guide............................................................................................................................................................................ 284
Image defects table................................................................................................................................................................................................... 284
Product specific image defects.........................................................................................................................................................................287

xiii
Repetitive image defect ruler ..................................................................................................................................................................288
Use a ruler to measure between repetitive defects ....................................................................................................289
Print-quality troubleshooting ................................................................................................................................................................... 292
Image defect events ........................................................................................................................................................................... 292
Image defect (developmental) events..................................................................................................................................... 312
Other events .............................................................................................................................................................................................349
Clean the printer...................................................................................................................................................................................................................... 362
Clean the paper path................................................................................................................................................................................................ 362
Print a cleaning page ................................................................................................................................................................................................ 362
Print the cleaning page from a LCD control panel (M501)................................................................................................... 362
Print the cleaning page from a LCD control panel (M506/E50045/M507/E50145)........................................... 362
Print the cleaning page from a touchscreen control panel (M527/E52545/M528/E52645) ......................363
Enable and configure auto cleaning (M527/E52545/M528/E52645) .....................................................................................363
Check the scanner glass for dirt and smudges (M527/E52545/M528/E52645)...........................................................364
Clean the pickup rollers and separation pad in the document feeder (M527/E52545/M528/E52645) ........365
Clean the Tray 1 roller and separation pad................................................................................................................................................366
Step 1: Remove the roller.............................................................................................................................................................................366
Step 2: Remove the separation pad assembly ...........................................................................................................................368
Step 3: Clean the Tray 1 roller and separation pad...................................................................................................................369
Step 4: Install the separation pad assembly .................................................................................................................................370
Step 5: Install the roller ..................................................................................................................................................................................372
Clean the Tray 2-X rollers.........................................................................................................................................................................................373
Step 1: Remove the tray.................................................................................................................................................................................374
Step 2: Remove the roller assembly ....................................................................................................................................................374
Step 3: Clean the Tray 2-X rollers............................................................................................................................................................376
Step 4: Install the roller assembly..........................................................................................................................................................376
Step 5: Install the tray .....................................................................................................................................................................................378
Solve paper handling problems ....................................................................................................................................................................................379
Printer feeds incorrect page size .....................................................................................................................................................................379
Printer pulls from incorrect tray........................................................................................................................................................................380
Printer will not duplex or duplexes incorrectly (duplex models).................................................................................................380
Paper does not feed from Tray 2-X ...................................................................................................................................................................381
Output is curled or wrinkled..................................................................................................................................................................................381
Printer does not pick up paper or misfeeds............................................................................................................................................. 382
The printer does not pick up paper ..................................................................................................................................................... 382
The printer picks up multiple sheets of paper............................................................................................................................. 382
The document feeder jams, skews, or picks up multiple sheets of paper (MFP) ...............................................383
Paper does not feed automatically.....................................................................................................................................................383
Clear paper jams.....................................................................................................................................................................................................................384
Paper path jam sensor locations.....................................................................................................................................................................384
Auto-navigation for clearing jams...................................................................................................................................................................385
Experiencing frequent or recurring paper jams?.................................................................................................................................386
Clear paper jams in the document feeder................................................................................................................................................386
Clear paper jams in Tray 1......................................................................................................................................................................................389
Clear paper jams in Tray 2 and the 550-sheet trays .......................................................................................................................... 392
Clear paper jams in the toner-cartridge area.........................................................................................................................................396
Clear paper jams in the rear door and the fuser area......................................................................................................................398
Clear paper jams in the output bin .................................................................................................................................................................400

xiv
Clear paper jams in the duplexer.....................................................................................................................................................................400
Change jam recovery (all except M501).......................................................................................................................................................405
Change jam recovery from a touchscreen control panel...................................................................................................405
Change jam recovery from a LCD control panel .......................................................................................................................406
Solve performance problems........................................................................................................................................................................................ 407
Factors affecting print performance............................................................................................................................................................ 407
Print speeds.....................................................................................................................................................................................................................408
The printer does not print or it prints slowly ............................................................................................................................................409
The printer does not print...........................................................................................................................................................................409
The printer prints slowly ..............................................................................................................................................................................409
Solve connectivity problems...........................................................................................................................................................................................410
Solve USB connection problems ......................................................................................................................................................................410
Solve wired network problems............................................................................................................................................................................410
Introduction............................................................................................................................................................................................................410
Poor physical connection............................................................................................................................................................................410
The computer is using the incorrect IP address for the printer ....................................................................................... 411
The computer is unable to communicate with the printer ................................................................................................... 411
The printer is using incorrect link and duplex settings for the network...................................................................... 411
New software programs might be causing compatibility problems............................................................................. 411
The computer or workstation might be set up incorrectly................................................................................................... 411
The printer is disabled, or other network settings are incorrect.................................................................................... 412
Service mode functions (M501)..................................................................................................................................................................................... 412
Service menu (M501).................................................................................................................................................................................................. 412
Service menu settings ............................................................................................................................................................................................. 412
Restore the factory-set defaults........................................................................................................................................................................ 412
Restore the factory-set defaults from a LCD control panel (M501)............................................................................... 413
Secondary service menu (M501)....................................................................................................................................................................... 413
Open the secondary service menu (M501)..................................................................................................................................... 413
Open the secondary service menu from a LCD control panel (M501)............................................................. 413
Secondary service menu structure (M501).................................................................................................................................... 413
Printer resets (M501) .................................................................................................................................................................................................. 414
NVRAM initialization (M501) ....................................................................................................................................................................... 414
Service mode functions ..................................................................................................................................................................................................... 415
Service menu................................................................................................................................................................................................................... 415
Open the service menu from a touchscreen control panel............................................................................................... 415
Open the service menu from a LCD control panel.................................................................................................................... 415
Service menu items......................................................................................................................................................................................... 416
Printer resets (all except M501)........................................................................................................................................................................... 419
Restore factory-set defaults (all except M501)............................................................................................................................. 419
Restore factory-set defaults from a touchscreen control panel......................................................................... 419
Restore factory-set defaults from a LCD control panel ............................................................................................420
Restore the service ID (all except M501)..........................................................................................................................................420
Restore the service ID .......................................................................................................................................................................420
Convert the service ID to an actual date.............................................................................................................................420
Printer cold reset (all except M501)....................................................................................................................................................... 421
Cold reset using the Pre-boot menu from a touchscreen control panel ....................................................... 421
Cold reset using the Pre-boot menu from a LCD control panel............................................................................ 421
Format Disk and Partial Clean functions (all except M501)........................................................................................................... 422

xv
Active and repository firmware locations...................................................................................................................................... 422
Partial Clean......................................................................................................................................................................................................... 422
Execute a Partial Clean..................................................................................................................................................................... 423
Format Disk............................................................................................................................................................................................................424
Execute a Format Disk........................................................................................................................................................................424
Firmware upgrades (M501)............................................................................................................................................................................................... 425
Determine the installed revision of firmware (M501) ......................................................................................................................... 426
Method one: Update the firmware using the control panel (M501).......................................................................................... 426
Method two: Update the firmware using the Firmware Update Utility (M501) ..................................................................427
Firmware upgrades (all except M501)........................................................................................................................................................................427
Determine the installed revision of firmware (all except M501) ................................................................................................. 428
Print the configuration page from a touchscreen control panel................................................................................... 428
Print the configuration page from a LCD control panel........................................................................................................ 429
Perform a firmware upgrade (all except M501) ......................................................................................................................................430
HP Embedded Web Server (all except M501) ...............................................................................................................................430
USB flash drive (Pre-boot menu) (all except M501)....................................................................................................................431
USB flash drive firmware (Pre-boot menu) update from a touchscreen control panel.......................431
USB flash drive firmware (Pre-boot menu) update from a LCD control panel .......................................... 432
USB flash drive (control panel menu) (all except M501)........................................................................................................ 432
USB flash drive firmware (control panel menu) update from a touchscreen control panel........... 432
USB flash drive firmware (control panel menu) update from a LCD control panel ...............................433
Solve fax or email problems............................................................................................................................................................................................434

5 Removal and replacement.....................................................................................................................................................................................................435


Conventions used in this guide.....................................................................................................................................................................................435
HP service and support .....................................................................................................................................................................................................435
Removal and replacement strategy...........................................................................................................................................................................437
Introduction.......................................................................................................................................................................................................................437
Considerations during removal and replacement ...............................................................................................................................437
Electrostatic discharge...........................................................................................................................................................................................438
Required tools ................................................................................................................................................................................................................438
Fasteners used in this printer.............................................................................................................................................................................439
Service approach...................................................................................................................................................................................................................439
Before performing service ...................................................................................................................................................................................440
After performing service .......................................................................................................................................................................................440
Print quality test............................................................................................................................................................................................................440
Removal and replacement procedures..................................................................................................................................................................440
Customer self-repair (CSR) A parts and accessories....................................................................................................................... 441
Removal and replacement: Toner cartridge .................................................................................................................................. 441
Removal and replacement: Staple cartridge (MFP).................................................................................................................445
Removal and replacement: embedded Multi-Media Card (eMMC) (all except M501) .....................................449
Removal and replacement: Hard-disk drive (HDD)................................................................................................................... 454
Removal and replacement: Dual in-line memory module (DIMM) ..................................................................................461
Removal and replacement: Transfer roller......................................................................................................................................470
Removal and replacement: Control panel (MFP) ........................................................................................................................477
Removal and replacement: Control panel (M506x/E50045x/M507x/E50145x) ..................................................489
Removal and replacement: White backing (MFP)......................................................................................................................498

xvi
Removal and replacement: Keyboard assembly (M527c/z, E52545c/z, M528c/z, and E52645c/z).......504
Removal and replacement: Internal parts and assemblies (base printer) ......................................................................... 512
Removal and replacement: External panels, covers, and doors (base printer).................................................... 513
Removal and replacement: Formatter cover..................................................................................................................... 513
Removal and replacement: Control panel (M501, 507n/dn, and E50145n/dn)............................................. 515
Removal and replacement: Control-panel cover (MFP).............................................................................................. 519
Removal and replacement: Top-left cover (MFP)............................................................................................................ 522
Removal and replacement: Top-rear cover (MFP).......................................................................................................... 525
Removal and replacement: Document feeder (MFP) .................................................................................................. 532
Removal and replacement: Cartridge door assembly...............................................................................................546
Removal and replacement: Rear door assembly........................................................................................................... 552
Removal and replacement: Right cover................................................................................................................................555
Removal and replacement: Left cover ....................................................................................................................................567
Removal and replacement: Stapler door or stapler blank cover (M527/E52545/M528/
E52645) ..........................................................................................................................................................................................................577
Removal and replacement: Stapler stationary (inner) cover (M527/E52545/M528/E52645).........581
Removal and replacement: Top cover (MFP)......................................................................................................................588
Removal and replacement: Top cover (SFP)........................................................................................................................618
Removal and replacement: Paper delivery tray (output bin).................................................................................. 642
Removal and replacement: Sub-scanner assembly (SSA) (MFP)....................................................................... 679
Field replaceable units (FRUs)................................................................................................................................................................. 709
Removal and replacement: Scanner control board (MFP)....................................................................................... 709
Removal and replacement: Near field communication printed-circuit assembly (M527z/
E52545z) ....................................................................................................................................................................................................... 719
Removal and replacement: Wireless printed-circuit board (WiFi) (M506x/E50045x)...........................723
Removal and replacement: Wireless printed-circuit board (WiFi) (M507x/E50145x).............................735
Removal and replacement: Wireless printed-circuit board (M527z/E52545z/M528z/
E52645z) .......................................................................................................................................................................................................739
Removal and replacement: Fuser ..............................................................................................................................................742
Removal and replacement: Stapler unit (M527c/f/z, E52545c/z/f, M528c/f/z, and E52645c/f/z)... 747
Removal and replacement: Formatter....................................................................................................................................755
Removal and replacement: Laser/scanner assembly.................................................................................................764
Removal and replacement: Formatter case......................................................................................................................803
Removal and replacement: Fan (FM1)......................................................................................................................................847
Removal and replacement: Fan (FM2) ....................................................................................................................................859
Removal and replacement: Fuser power supply (FPS)...............................................................................................905
Removal and replacement: DC controller ........................................................................................................................... 952
Removal and replacement: High-voltage power supply.............................................................................................997
Removal and replacement: Low-voltage power supply............................................................................................1010
Removal and replacement: Main Motor M1 ......................................................................................................................1058
Removal and replacement: Paper feed drive assembly........................................................................................... 1115
Removal and replacement: Paper delivery assembly ............................................................................................... 1171
Remove and replacement: Trays .................................................................................................................................................................... 1232
Removal and replacement: Tray 2 ...................................................................................................................................................... 1232
Removal and replacement: Tray 3 ...................................................................................................................................................... 1234
Remove and replacement: Accessories ...................................................................................................................................................1237
Removal and replacement: 550-sheet paper feeder............................................................................................................1237
Removal and replacement: Document feeder rollers (MFP)........................................................................................... 1243

xvii
Removal and replacement: Fax printed-circuit board (M527c/f/z, E52545c/f/z, M528c/f/z, and
E52645c/f/z)........................................................................................................................................................................................................ 1252
Install accessory: Internal USB ports (MFP)................................................................................................................................ 1259
Install accessory: Internal USB ports (M506/E50045).........................................................................................................1270
Install accessory: Internal USB ports (M507/E50145)...........................................................................................................1276
Install accessory: Trusted platform module (TPM)................................................................................................................. 1282

6 Parts and diagrams................................................................................................................................................................................................................... 1292


HP service and support ................................................................................................................................................................................................... 1292
Order parts by authorized service providers...................................................................................................................................................1293
Ordering............................................................................................................................................................................................................................1293
Orderable parts ..........................................................................................................................................................................................................1294
Supplies and accessories...................................................................................................................................................................................1294
Customer self-repair kits .....................................................................................................................................................................................1296
How to use the parts lists and diagrams.............................................................................................................................................................1298
Parts and diagrams: Document feeder and scanner whole units....................................................................................................1299
Parts and diagrams: Covers (M501/M506/E50045/M507/E50145)...................................................................................................1301
Parts and diagrams: Covers (M527/E52545/M528/E52645).................................................................................................................1304
Parts and diagrams: Internal assemblies (1 of 4)............................................................................................................................................1306
Parts and diagrams: Internal assemblies (2 of 4)...........................................................................................................................................1308
Parts and diagrams: Internal assemblies (3 of 4) ...........................................................................................................................................1310
Parts and diagrams: Internal assemblies (4 of 4)............................................................................................................................................ 1312
Parts and diagrams: 1x550-sheet paper feeder..............................................................................................................................................1315
Alphabetical parts list.........................................................................................................................................................................................................1316
HP service and support ........................................................................................................................................................................................ 1292
Order parts by authorized service providers .......................................................................................................................................1293
Ordering ................................................................................................................................................................................................................1293
Orderable parts ...............................................................................................................................................................................................1294
Supplies and accessories .......................................................................................................................................................................1294
Customer self-repair kits..........................................................................................................................................................................1296
How to use the parts lists and diagrams..................................................................................................................................................1298
Parts and diagrams: Document feeder and scanner whole units.........................................................................................1299
Parts and diagrams: Covers (M501/M506/E50045/M507/E50145)........................................................................................1301
Parts and diagrams: Covers (M527/E52545/M528/E52645)......................................................................................................1304
Parts and diagrams: Internal assemblies (1 of 4) ................................................................................................................................1306
Parts and diagrams: Internal assemblies (2 of 4) ...............................................................................................................................1308
Parts and diagrams: Internal assemblies (3 of 4) ................................................................................................................................1310
Parts and diagrams: Internal assemblies (4 of 4) ................................................................................................................................ 1312
Parts and diagrams: 1x550-sheet paper feeder ..................................................................................................................................1315
Numerical parts list............................................................................................................................................................................................................. 1326
HP service and support ........................................................................................................................................................................................ 1292

xviii
Order parts by authorized service providers .......................................................................................................................................1293
Ordering ................................................................................................................................................................................................................1293
Orderable parts ...............................................................................................................................................................................................1294
Supplies and accessories .......................................................................................................................................................................1294
Customer self-repair kits..........................................................................................................................................................................1296
How to use the parts lists and diagrams..................................................................................................................................................1298
Parts and diagrams: Document feeder and scanner whole units.........................................................................................1299
Parts and diagrams: Covers (M501/M506/E50045/M507/E50145)........................................................................................1301
Parts and diagrams: Covers (M527/E52545/M528/E52645)......................................................................................................1304
Parts and diagrams: Internal assemblies (1 of 4) ................................................................................................................................1306
Parts and diagrams: Internal assemblies (2 of 4) ...............................................................................................................................1308
Parts and diagrams: Internal assemblies (3 of 4) ................................................................................................................................1310
Parts and diagrams: Internal assemblies (4 of 4) ................................................................................................................................ 1312
Parts and diagrams: 1x550-sheet paper feeder ..................................................................................................................................1315

Appendix A Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528,
HP LaserJet Managd Enterprise E50145, E52645....................................................................................................................................................1336

Index...........................................................................................................................................................................................................................................................1346

xix
List of videos

View a video of how to use the HP Partner First Portal to access WISE........................................................................................................ 14

View a video of how to access WISE for internal HP users......................................................................................................................................15

View a video of how to use WISE to find technical support videos (model number search)...........................................................15

View a video of how to use WISE to find technical support videos (Product detail page [PDP] search).................................16

View a video of how to use the HP Partner First Portal to access WISE.......................................................................................................69

View a video of how to access WISE for internal HP users.....................................................................................................................................70

View a video of how to use WISE to find technical support videos (model number search).......................................................... 70

View a video of how to use WISE to find technical support videos (Product detail page [PDP] search)................................ 70

View a video of how to access WISE for HP channel partners..........................................................................................................................270

View a video of how to use the HP Partner First Portal to access WISE....................................................................................................435

View a video of how to access WISE for internal HP users................................................................................................................................. 436

View a video of how to use WISE to find technical support videos (model number search)...................................................... 436

View a video of how to use WISE to find technical support videos (Product detail page [PDP] search)............................. 437

View a video of how to remove and replace the toner cartridge......................................................................................................................441

View a video of how to remove and replace the staple cartridge...................................................................................................................445

View a video of how to remove and replace the eMMC..........................................................................................................................................449

View a video of how to remove and replace the HDD.............................................................................................................................................. 454

View a video of how to remove and replace the DIMM............................................................................................................................................ 461

View a video of how to remove and replace the transfer roller......................................................................................................................... 470

View a video of how to remove and replace the control panel...........................................................................................................................477

View a video of how to remove and replace the control panel..........................................................................................................................489

View a video of how to remove and replace the white backing........................................................................................................................ 498

View a video of how to remove and replace the keyboard assembly.......................................................................................................... 504

View a video of how to remove and replace the formatter cover (M501)....................................................................................................513

View a video of how to remove and replace the formatter cover (M506/E50045/M507/E50145)............................................513

xx
View a video of how to remove and replace the formatter cover (M527/E52545/M528/E52645)............................................513

View a video of how to remove and replace the control panel........................................................................................................................... 515

View a video of how to remove and replace the control panel cover.............................................................................................................519

View a video of how to remove and replace the top-left cover..........................................................................................................................522

View a video of how to remove and replace the top-rear cover........................................................................................................................526

View a video of how to remove and replace the document feeder................................................................................................................ 532

View a video of how to remove and replace the cartridge door.......................................................................................................................546

View a video of how to remove and replace the rear door assembly...........................................................................................................552

View a video of how to remove and replace the right cover................................................................................................................................555

View a video of how to remove and replace the left cover....................................................................................................................................567

View a video of how to remove and replace the stapler door or stapler blank cover........................................................................577

View a video of how to remove and replace the stapler stationary (inner) cover................................................................................582

View a video of how to remove and replace the top cover...................................................................................................................................588

View a video of how to remove and replace the top cover (M501)...................................................................................................................618

View a video of how to remove and replace the top cover (M506/E50045)............................................................................................. 618

View a video of how to remove and replace the top cover (M507E50145).................................................................................................618

View a video of how to remove and replace the paper delivery tray (output bin)................................................................................642

View a video of how to remove and replace the sub-scanner assembly (SSA).................................................................................... 679

View a video of how to remove and replace the SCB...............................................................................................................................................709

View a video of how to remove and replace the NFC................................................................................................................................................ 719

View a video of how to remove and replace the wireless PCA...........................................................................................................................723

View a video of how to remove and replace the wireless PCA.......................................................................................................................... 736

View a video of how to remove and replace the wireless PCA.......................................................................................................................... 739

View a video of how to remove and replace the fuser..............................................................................................................................................742

View a video of how to remove and replace the stapler unit...............................................................................................................................748

View a video of how to remove and replace the formatter (M501)..................................................................................................................755

View a video of how to remove and replace the formatter (M506/E50045)............................................................................................ 755

View a video of how to remove and replace the formatter (M507/E50145).............................................................................................. 755

View a video of how to remove and replace the formatter (M527/E52545/M528/E52645).......................................................... 755

View a video of how to remove and replace the laser/scanner (M501)........................................................................................................764

View a video of how to remove and replace the laser/scanner (M506/E50045)..................................................................................764

View a video of how to remove and replace the laser/scanner (M507/E50145).................................................................................... 764

xxi
View a video of how to remove and replace the laser/scanner (M527/E52545/M528/E52645)................................................764

View a video of how to remove and replace the formatter case (M501)....................................................................................................804

View a video of how to remove and replace the formatter case (M506/E50045).............................................................................. 804

View a video of how to remove and replace the formatter case (M507/E50145)................................................................................ 804

View a video of how to remove and replace the formatter case (M527/E52545/M528/E52645)............................................ 804

View a video of how to remove and replace the fan (FM1)....................................................................................................................................848

View a video of how to remove and replace the fan (FM2) (M501).................................................................................................................. 860

View a video of how to remove and replace the fan (FM2) (M506/E50045).............................................................................................860

View a video of how to remove and replace the fan (FM2) (M507/E50145)...............................................................................................860

View a video of how to remove and replace the fan (FM2) (M527/E52545/M528/E52645)...........................................................860

View a video of how to remove and replace the FPS (M501)...............................................................................................................................905

View a video of how to remove and replace the FPS (M506/E50045)......................................................................................................... 905

View a video of how to remove and replace the FPS (M507/E50145)........................................................................................................... 905

View a video of how to remove and replace the FPS (M527/E52545/M528/E52645)....................................................................... 905

View a video of how to remove and replace the DCC (M501)............................................................................................................................. 952

View a video of how to remove and replace the DCC (M506M506/E5004).............................................................................................952

View a video of how to remove and replace the DCC (M507/E50145)..........................................................................................................952

View a video of how to remove and replace the DCC (M527/E52545/M528/E52645)......................................................................952

View a video of how to remove and replace the HVPS........................................................................................................................................... 998

View a video of how to remove and replace the LVPS (M051)........................................................................................................................... 1010

View a video of how to remove and replace the LVPS (M506/E50045)..................................................................................................... 1010

View a video of how to remove and replace the LVPS (M507/E50145)........................................................................................................1010

View a video of how to remove and replace the LVPS (M527/E52545/M528/E52645)................................................................... 1010

View a video of how to remove and replace Tray 2...................................................................................................................................................1232

View a video of how to remove and replace Tray 3.................................................................................................................................................. 1235

View a video of how to remove and replace the 550-sheet feeder...............................................................................................................1237

View a video of how to remove and replace the document feeder pickup and feed roller assembly and the
separation roller assembly........................................................................................................................................................................................................ 1243

View a video of how to remove and replace the FAX PCA...................................................................................................................................1253

View a video of how to remove and replace the internal USB ports........................................................................................................... 1260

View a video of how to remove and replace the internal USB ports............................................................................................................1270

View a video of how to remove and replace the internal USB ports............................................................................................................1276

View a video of how to remove and replace the TPM.............................................................................................................................................1282

xxii
View a video of how to use the HP Partner First Portal to access WISE.................................................................................................. 1292

View a video of how to access WISE for internal HP users............................................................................................................................... 1293

View a video of how to use WISE to find technical support videos (model number search).....................................................1293

View a video of how to use WISE to find technical support videos (Product detail page [PDP] search)...........................1293

xxiii
1 Assembly locations

Learn about major printer assembly locations.

Printer front view (SFP)


Use the diagram to locate important components on the printer.

1 Top cover (access to the toner cartridge)

2 Easy-access USB port

Insert a USB flash drive for printing without a computer or to update the printer firmware.

NOTE: An administrator must enable this port before use.

3 Output bin

4 On/off button

5 2.7-in QVGA LCD color display with 24-key pad (n and dn models)

6 Hardware integration pocket for connecting accessory and third-party devices

NOTE: M506/E50045/M527/E52545 only: To use the hardware integration pocket (HIP), install the HP
internal USB ports accessory (B5L28A). The USB port inside the HIP is not functional otherwise.

7 Formatter cover

8 Tray 2

9 Model name

10 Tray 1

11 Control panel with color touchscreen display (x models only)

Assembly locations 1
12 1 x 550-sheet paper feeder, Tray 3 (included with the x model, optional for the other models)

NOTE: Each printer model accepts up to three optional 1 x 550-sheet feeders (Trays 3, 4, and 5). Tray 3 is
included with the x model.

Printer front view (MFP)


Locate features on the front of the printer.

1 2

16 3
15 4
14 5
13 6
12 7
11 8
10

1 Document-feeder cover (access for clearing jams)

2 Document-feeder input tray

3 Document-feeder output bin

NOTE: When feeding long paper through the document feeder, extend the paper stop at the right side of
the output bin.

4 Control panel with color touchscreen display (tilts up for easier viewing)

5 Physical keyboard (c and z models only). Pull the keyboard straight out to use it.

6 Convenience stapler (c, f, and z models only)

7 On/off button

8 Formatter cover

9 Optional 1 x 550-sheet paper feeder (Tray 3)

NOTE: Each printer model accepts up to three optional 1 x 550-sheet feeders (Trays 3, 4, and 5).

10 Tray 2

11 Model name

2 Chapter 1 Assembly locations


12 Tray 1

13 Top cover (access to the toner cartridge)

NOTE: The release button for the top cover is on the left side of the printer.

14 Standard output bin

15 Easy-access USB port (on the left side of the control panel support)

Insert a USB flash drive for printing or scanning without a computer or to update the printer firmware.

NOTE: An administrator must enable this port before use.

16 Hardware integration pocket (for connecting accessory and third-party devices)

NOTE: M506/E50045/M527/E52545 only: To use the hardware integration pocket (HIP), install the HP
internal USB ports accessory (B5L28A). The USB port inside the HIP is not functional otherwise.

Printer back view (SFP)


Use the diagram to locate important components on the printer.

1 Rear door (access for clearing jams)

2 Serial number and product number label

3 Top-cover-release button

4 Dust cover for Tray 2 (flips up when legal-size paper is loaded)

5 Power connection

6 Formatter (contains the interface ports)

Printer back view (MFP)


Locate features on the back of the printer.

Printer back view (SFP) 3


1

2
6
3

5
4

1 Rear door (access for clearing jams)

2 Top-cover-release button

3 Serial number and product number label

4 Dust cover for Tray 2 (flips up when legal-size paper is loaded)

5 Power connection

6 Formatter (contains the interface ports)

4 Chapter 1 Assembly locations


2 Printer specifications

Review the following specifications for the printers.

Printer dimensions
Review the dimensions for the printers.

HP LaserJet Pro M501 dimensions


Review the following dimensions for the M501 printer.

NOTE: An optional 550-sheet paper feeder is available for this printer. The M501 printer supports one
paper feeder.

Figure 2-1 Dimensions for the base printer

1 1

3 2
2
3

Table 2-1 Dimensions for the base printer

Measurement Printer fully closed Printer fully opened

1. Height 289 mm (11.4 in) 289 mm (11.4 in)

2. Depth Tray 2 dust cover closed: 376 mm (14.8 in) 569 mm (22.4 in)

Tray 2 dust cover open: 444 mm (17.5 in)

3. Width 410 mm (16.1 in) 410 mm (16.1 in)

Printer specifications 5
Table 2-1 Dimensions for the base printer (continued)

Measurement Printer fully closed Printer fully opened

Weight 11.6 kg (25.6 lb)

Figure 2-2 Dimensions for the printer with the 1 x 550-sheet paper feeder

1 1

3 2
3 2

Table 2-2 Dimensions for the printer with the 1 x 550-sheet paper feeder

Measurement Printer and accessories fully closed Printer and accessories fully opened1

1. Height 419 mm (16.5 in) 419 mm (16.5 in)

2. Depth Tray 2 dust cover closed: 376 mm (14.8 in) 569 mm (22.4 in)

Tray 2 dust cover open: 444 mm (17.5 in)

3. Width 410 mm (16.1 in) 410 mm (16.1 in)

Weight 15.4 kg (34 lb)


1 These values are subject to change. For current information, go to http://www.hp.com/support/ljM501 or http://www.hp.com/
support/ljM506 or http://www.hp.com/support/ljE50045 or http://www.hp.com/support/ljM507 or http://www.hp.com/support/
ljE50145 or http://www.hp.com/support/ljM527mfp or http://www.hp.com/support/ljE52545mfp or http://www.hp.com/support/
ljM528mfp or http://www.hp.com/support/E52645mfp.

Figure 2-3 Dimensions for the 1 x 550-sheet paper feeder

1
1
3 2
2
3

Table 2-3 Dimensions for the 1 x 550-sheet paper feeder

Measurement Value

1. Height 130 mm (5.1 in)

6 Chapter 2 Printer specifications


Table 2-3 Dimensions for the 1 x 550-sheet paper feeder (continued)

Measurement Value

2. Depth Tray closed: 376 mm (14.8 in)

Tray opened: 569 mm (22.4 in)

3. Width 410 mm (16.1 in)

Weight 3.8 kg (8.4 lb)

HP LaserJet Enterprise M506/E50045/M507/E50145 dimensions


Review the following dimensions for the M506/E50045/M507/E50145 printer.

NOTE: An optional 550-sheet paper feeder is available for this printer. The M506/M507/E50145 printer
supports up to three of these paper feeders at a time.

Figure 2-4 M506/M507 dimensions for the n and dn models; E50045/E50145 dimensions for the dn
model

1 1

3 2
2
3

Table 2-4 M506/M507 dimensions for the n and dn models; E50045/E50145 dimensions for the dn model

Measurement Printer fully closed Printer fully opened

1. Height 296 mm (11.7 in) 296 mm (11.7 in)

2. Depth Tray 2 dust cover closed: 376 mm (14.8 in) 569 mm (22.4 in)

Tray 2 dust cover open: 444 mm (17.5 in)

3. Width 410 mm (16.1 in) 410 mm (16.1 in)

Weight 12 kg (26.5 lb)

HP LaserJet Enterprise M506/E50045/M507/E50145 dimensions 7


Figure 2-5 M506/M507 dimensions for the x model

1 1

3 2
3 2

Table 2-5 M506/M507 dimensions for the x model

Measurement Printer fully closed Printer fully opened

1. Height 415 mm (16.3 in) 487 mm (19.2 in)

2. Depth Tray 2 dust cover closed: 376 mm (14.8 in) 569 mm (22.4 in)

Tray 2 dust cover open: 444 mm (17.5 in)

3. Width 410 mm (16.1 in) 410 mm (16.1 in)

Weight 13.4 kg (29.5 lb)

Figure 2-6 Dimensions for the 1 x 550-sheet paper feeder

1
1
3 2
2
3

Table 2-6 Dimensions for the 1 x 550-sheet paper feeder

Measurement Value

1. Height 130 mm (5.1 in)

2. Depth Tray closed: 376 mm (14.8 in)

Tray opened: 569 mm (22.4 in)

3. Width 410 mm (16.1 in)

Weight 1.4 kg (3 lb)

8 Chapter 2 Printer specifications


Figure 2-7 Dimensions for the cabinet/stand

1
1

3 2
3 2

Table 2-7 Dimensions for the cabinet/stand

Measurement Value

1. Height 381 mm (15.0 in)

2. Depth Door closed: 632 mm (24.9 in)

Door opened and rear castors rotated: 865 mm (34.0 in)

3. Width Door closed: 600 mm (23.6 in)

Door opened and rear castors rotated: 630 mm (24.8 in)

Weight 9.0 kg (20 lb)

Figure 2-8 M506/E50045/M507/E50145 dimensions for the printer with three 1 x 550-sheet paper
feeders and the cabinet/stand

1 1

3 2
3 2

HP LaserJet Enterprise M506/E50045/M507/E50145 dimensions 9


Table 2-8 M506/E50045/M507/E50145 dimensions for the printer with three 1 x 550-sheet paper feeders and the
cabinet/stand

Measurement Printer and accessories fully closed Printer and accessories fully opened1

1. Height 1067 mm (42.0 in) 1067 mm (42.0 in)

2. Depth 632 mm (24.9 in) 865 mm (34.0 in)

3. Width 600 mm (23.6 in) 630 mm (24.8 in)

Weight 25.2 kg (55.5 lb)


1 Do not extend more than one paper tray at a time.

HP LaserJet Enterprise MFP M527/E52545/M528/E52645 dimensions


Review the following dimensions for the M527/E52545/M528/E52645 printer.

NOTE: An optional 550-sheet paper feeder is available for this printer. The M527/E52545/M528/
E52645 printer supports up to three of these paper feeders at a time.

Figure 2-9 M527/M528 dimensions for the dn, f, c, and z models; E52545/E52645 dimensions for the dn
and c models

1
1

3 2 2
3

Table 2-9 M527/M528 dimensions for the dn, f, c, and z models; E52545/E52645 dimensions for the dn and c models

Measurement Printer fully closed Printer fully opened

1. Height 497 mm (19.6 in) 750 mm (29.5 in)

2. Depth Tray 2 dust cover closed: 496 mm (19.5 in) 674 mm (26.5 in)

Tray 2 dust cover open: 559 mm (22.0 in)

3. Width 482 mm (19.0 in) 482 mm (19.0 in)

Weight 23 kg (50.8 lb)

10 Chapter 2 Printer specifications


Figure 2-10 Dimensions for the 1 x 550-sheet paper feeder

1
1
3 2
2
3

Table 2-10 Dimensions for the 1 x 550-sheet paper feeder

Measurement Value

1. Height 130 mm (5.1 in)

2. Depth Tray closed: 376 mm (14.8 in)

Tray opened: 569 mm (22.4 in)

3. Width 410 mm (16.1 in)

Weight 1.4 kg (3 lb)

Figure 2-11 Dimensions for the cabinet/stand

1
1

3 2
3 2

Table 2-11 Dimensions for the cabinet/stand

Measurement Value

1. Height 381 mm (15.0 in)

2. Depth Door closed: 632 mm (24.9 in)

Door opened and rear castors rotated: 865 mm (34.0 in)

3. Width Door closed: 600 mm (23.6 in)

Door opened and rear castors rotated: 630 mm (24.8 in)

Weight 9.0 kg (20 lb)

HP LaserJet Enterprise MFP M527/E52545/M528/E52645 dimensions 11


Figure 2-12 M527/E52545/M528/E52645 dimensions for the printer with three 1 x 550-sheet paper
feeders and the cabinet/stand

1
1

3 2 3 2

Table 2-12 M527/E52545/M528/E52645 dimensions for the printer with three 1 x 550-sheet paper feeders and the
cabinet/stand

Measurement Printer and accessories fully closed Printer and accessories fully opened1

1. Height 1268 mm (49.9 in) 1521 mm (59.9 in)

2. Depth 632 mm (24.9 in) 865 mm (34.0 in)

3. Width 600 mm (23.6 in) 630 mm (24.8 in)

Weight 36.2 kg (79.8 lb)


1 Do not extend more than one paper tray at a time.

Printer space requirements


HP recommends that the following distances be added to the printer dimensions provided in this
chapter to make sure there is sufficient space to open doors and covers, and to provide proper
ventilation.

See "HP LaserJet Enterprise M506/M507/E50145 dimensions" or "HP LaserJet Enterprise MFP M527/
M528/E52645 dimensions" in the Troubleshooting Manual.

● From the left-side or right-side of the printer to an obstruction, add:

12 Chapter 2 Printer specifications


– 430 mm (17 in)

● From the front-side of the printer to an obstruction, add:

– 610 mm (24 in)

● From the back-side of the printer to an obstruction, add:

– 460 mm (18 in)

Power consumption, electrical specifications, and acoustic


emissions
Review the following information about power consumption, electrical specifications, and acoustic
emissions.

See http://www.hp.com/support/ljM501 or http://www.hp.com/support/ljM506 or


http://www.hp.com/support/ljE50045 or http://www.hp.com/support/ljM507 or
http://www.hp.com/support/ljE50145 or http://www.hp.com/support/ljM527mfp or
http://www.hp.com/support/ljE52545mfp or http://www.hp.com/support/ljM528mfp or
http://www.hp.com/support/E52645mfp for current information.

CAUTION: Power requirements are based on the country/region where the printer is sold. Do not
convert operating voltages. This will damage the printer and void the printer warranty.

Operating-environment range
Review the operating-environment range.

Table 2-13 Operating-environment specifications1

Environment Recommended Allowed

Temperature 17° to 25°C (62.6° to 77°F) 15° to 30°C (59° to 86°F)

Relative humidity 30% to 70% relative humidity (RH) 10% to 80% RH


1 These values are subject to change. For current information, go to http://www.hp.com/support/ljM501 or
http://www.hp.com/support/ljM506 or http://www.hp.com/support/ljE50045 or http://www.hp.com/support/ljM507 or
http://www.hp.com/support/ljE50145 or http://www.hp.com/support/ljM527mfp or http://www.hp.com/support/ljE52545mfp or
http://www.hp.com/support/ljM528mfp or http://www.hp.com/support/E52645mfp.

Power consumption, electrical specifications, and acoustic emissions 13


3 Theory of operations

Learn about the printer theory of operations.

Conventions used in this guide


Learn about the conventions used in this publication.

TIP: Tips provide helpful hints or shortcuts.

NOTE: Notes provide important information to explain a concept or to complete a task.

CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging the
product.

WARNING! Warnings alert you to specific procedures that you should follow to avoid personal injury,
catastrophic loss of data, or extensive damage to the product.

HP service and support


Learn about access to additional service and support information.

Additional service and support for channel partners


Channel partners can use the HP Partner Portal or the Channel Services Delivery Platform (CSDP) to
access the HP Web-based Interactive Search Engine (WISE).

Find information about the following topics.

● Service manuals, service cost data, and service advisories

● The latest control panel message (CPMD) troubleshooting information

● Remove and replace part instructions and videos

● Solutions for printer issues and emerging issues

● Printer specifications, warranty, and regulatory information

● Install, configure, and how to information

View a video of how to use the HP Partner First Portal to access WISE.

Access WISE for Channel partners (HP Partner Portal)

14 Chapter 3 Theory of operations


1. Sign-in to the HP Partner Portal (click https://partner.hp.com to access the sign-in page).

2. Select the Services & Support item (near the top of the screen).

3. Select the Technical Support (WISE) item.

4. Select the Technical Documentation item.

5. Use the WISE portal to search for printer information.

Access WISE for Channel partners (CSDP)

1. Sign-in to the CSDP portal (click csdp.hp.com to access the sign-in page).

2. Select the Knowledge and Training item.

3. Select theHP Technical Documentation item.

4. Use the WISE portal to search for printer information.

Additional service and support for HP internal personnel


HP internal personnel, go to one of the following Web-based Interactive Search Engine (WISE) sites:

View a video of how to access WISE for internal HP users.

Americas (AMS)

● WISE - English

● WISE - Spanish

● WISE - Portuguese

● WISE - French

Asia Pacific / Japan (APJ)

● WISE - English

● WISE - Japanese

● WISE - Korean

● WISE - Chinese (simplified)

● WISE - Chinese (traditional)

● WISE - Thai

Europe / Middle East / Africa (EMEA)

● WISE - English

Additional technical support WISE videos


The videos below provide additional ways to access printer information using WISE.

View a video of how to use WISE to find technical support videos (model number search).

HP service and support 15


View a video of how to use WISE to find technical support videos (Product detail page [PDP]
search).

Basic operation
The printer routes all high-level processes through the formatter, which stores font information,
processes the print image, and communicates with the host computer.

The basic printer operation comprises the following systems:

● The engine-control system, which includes the high-voltage and low-voltage power supplies (HVPS
and LVPS), fuser control circuits, and the DC controller printed circuit assembly (PCA)

● The laser/scanner system, which forms the latent image on the photosensitive drum

● The image-formation system, which transfers a toner image onto the paper

● The pickup, feed and delivery system, which uses a system of rollers and belts to transport the
paper through the printer

● Accessory (optional paper feeder)

Figure 3-1 Relationship between the main printer systems

Laser scanner system

Image-formation system

Engine-control system

Pickup, feed, and delivery system

Accessory

16 Chapter 3 Theory of operations


Figure 3-2 System block diagram

Sequence of operation
Review the following information about how the DC controller PCA controls the printer operating
sequence.

Table 3-1 Sequence of operation

Period Duration Description

Waiting From the time the power is turned on, the door is ● Heats the fuser film in the fuser
closed, or when the printer exits Sleep mode until
the printer is ready for printing. ● Detects the toner cartridge

● Rotates and stops each motor

● Rotates and stops each fan

● Cleans the transfer roller

Standby From the end of the waiting sequence, the ● Is in the Ready state
last rotation until the formatter receives a print
command, or until the printer is turned off. ● Enters Sleep mode if the formatter sends the
sleep command

● Rotates and stops each fan

Sequence of operation 17
Table 3-1 Sequence of operation (continued)

Period Duration Description

Initial rotation From the time the formatter receives a print ● Rotates each motor
command until the paper enters the paper path.
● Rotates each fan

● Activates the high-voltage power supply (high-


voltage bias)

● Prepares the laser/scanner unit

● Warms the fuser to the correct temperature

Printing From the time the first sheet of paper enters the ● Forms the image on the photosensitive drums
paper path until the last sheet has passed through
the fuser. ● Transfers the toner to the paper

● Fuses the toner image onto the paper

Last rotation From the time the last sheet of paper exits the fuser ● Stops each motor
until the motors stop rotating.
● Stops each fan

● Stops the high-voltage power supply (high-


voltage bias)

● Stops the laser/scanner unit

● Turns the fuser heater off

● If another print command is received, the


printer enters the initial rotation period when
the last rotation is complete.

Formatter-control system
Review the following information about how the formatter operates.

The formatter performs the following functions:

● Controls sleep mode

● Receives and processes print data from the various printer interfaces

● Monitors control panel functions and relaying printer status information through the control panel
and the network or bi-directional interface

● Develops and coordinates data placement and timing with the DC controller PCA

● Stores font information

● Communicates with the host computer through the network or the bidirectional interface

The formatter receives a print job from the network or bidirectional interface and separates it into image
information and instructions that control the printing process. The DC controller PCA synchronizes the
image formation system with the paper input and output systems, and then signals the formatter to
send the print image data.

18 Chapter 3 Theory of operations


Sleep mode (all except M501)
This feature conserves power after the printer has been idle for an adjustable period of time. When
the printer is in Sleep mode, the printer retains all settings, downloaded fonts, and macros. The default
setting is for Sleep mode to be enabled, and the printer enters Sleep mode after a 30-second idle time.

NOTE: In the General Settings menu (a submenu of the Administration menu), this item is termed
Sleep Timer Settings.

The printer firmware uses a combination of timers and Sleep settings to control when the printer enters
a different state, as well as what states the printer will enter. The available states are listed below, in
descending order, from using the most power to using the least power:

● Active: The printer control panel is fully illuminated. The power button light is illuminated.

● Shallow sleep: The printer control panel is dim and the content is grayed out, but is still readable. The
power button light is illuminated.

● Sleep: The printer control panel is off (blacked out). The power button light blinks once every three
seconds.

● Deep sleep: The printer control panel is off (blacked out). The power button light blinks once every
three seconds. The control panel and power button appearance is the same in this state as the
sleep state. However, the printer is drawing less than 1 watt of power in the deep sleep state (as
opposed to 6 watts of power in the sleep state).

● Off: This state is entered by pressing the power button or removing power from the printer. The
power button light is not illuminated.

The printer exits Sleep mode and enters the warm-up cycle when any of the following events occur:

● The printer receives a print job, valid data, or a PML or PJL command.

● A control-panel button is pressed or the touchscreen is touched.

● A cover or door is opened.

● The engine-test switch is pressed.

● A paper tray, other than Tray 1, is opened.

NOTE: If the printer is in the deep sleep state, opening a paper tray will not cause the printer to
exit Sleep mode.

NOTE: Printer error messages override the Sleep message. The printer enters Sleep mode at the
appropriate time, but the error message continues to appear.

TIP: When the printer is in Sleep mode, the sub-power supply is off and the low-voltage power supply
is on.

Sleep delay (M501)


When the printer is in sleep delay mode, the control-panel backlight is turned off, but the printer retains
all printer settings, downloaded fonts, and macros.

The default setting is a 5-minute idle time. This setting can be changed by using the control panel menus
or the HP Embedded Web Server (EWS).

Sleep mode (all except M501) 19


The printer exits sleep delay mode and enters the warm-up cycle when any of the following occurs:

● A print job, valid data, or a PML or PJL command is received at the serial port.

● The control panel is touched (button press or touchscreen touch depending on model).

● A tray is opened.

TIP: Error messages override the sleep delay message. The printer enters sleep mode at the
appropriate time, but the error message continues to appear.

Auto On / Auto Off mode (M501)


Use the following procedure to select the Sleep/Auto Off delay time.

1. On the printer control panel, press the OK button.

2. Open the following menus:

● System Setup

● Energy Settings

● Sleep/Auto Off After

3. Use the arrow keys to select the time for the Sleep/Auto Off delay, and then press the OK button.

Printer job language (PJL)


PJL is an integral part of printer configuration, in addition to the standard printer command language
(PCL) and PostScript (PS).

With standard cabling, the printer can use PJL to perform a variety of functions, such as these:

● Two-way communication with the host computer through a network connection or a USB device
port: The printer can inform the host about the control-panel settings, and the control-panel settings
can be changed from the host.

● Dynamic I/O switching: The printer uses this switching to be configured with a host on each I/O. The
printer can receive data from more than one I/O simultaneously, until the I/O buffer is full. This can
occur even when the printer is offline.

● Context-sensitive switching: The printer can automatically recognize the personality (PS or PCL) of
each job and configure itself to serve that personality.

● Isolation of print environment settings from one print job to the next: For example, if a print job is
sent to the printer in landscape mode, the subsequent print jobs print in landscape only if they are
formatted for landscape printing.

Printer management language (PML)


PML allows remote configuration of the printer and status read-back from the printer through the I/O
ports.

Control panel
Review the following information about the printer control panels.

20 Chapter 3 Theory of operations


The M501n and M501dn control panel is a 2-line backlit control panel display with numeric keypad and
additional buttons for navigating control panel menus.

The M506n and M506dn control panel is a 4-line backlit control panel display with numeric keypad and
additional buttons for navigating control panel menus. The M506x, M507x, and E50145dn control panel is
a 10.9 cm (4.3 in) full-color SVGA with infrared touchscreen and adjustable viewing angle.

The M507n and M507dn control panel is a 6.9 cm (2.7 in) QVGA LCD color control panel with numeric
keypad.

The control panel for all of the M527, M528, and E52645 models is a 20.3 cm (8 in) full-color SVGA with
infrared touchscreen and adjustable viewing angle.

Easy-access USB port (all except M501)


All models feature easy-access USB printing, for quickly printing files without sending them from a
computer.

The printer accepts standard USB flash drives in the USB port (usually found near the control panel). It
supports the following types of files:

● .pdf

● .jpg

● .prn and .PRN

● .cht and .CHT

● .pxl

● .pcl and .PCL

● .ps and .PS

● .doc and .docx

● .ppt and .pptx

The USB port is disabled by default. Follow the instructions in the printer user guide to enable the USB
port and print USB documents.

Wireless (wireless models only)


The M506x/M507x and M527z/M528z models contain a wireless card to enable wireless direct printing
over an 802.11b/g/n wireless connection.

NOTE: This card does not enable the printer to connect to the network.

Low end data model (LEDM) overview (M501)


The low-end data model (LEDM) provides one consistent data representation method and defines the
dynamic and capabilities tickets shared between clients and devices, as well as the access protocol,
event, security, and discovery methods.

Easy-access USB port (all except M501) 21


Advanced control language (ACL) overview (M501)
The advanced control language (ACL) is a language that supports printer control and firmware
downloads in printers that support both PJL/PCL and host-based printing.

Each sequence of ACL commands must be preceded by a unified exit command (UEL) and an @PJL
ENTER LANGUAGE=ACL command. The ACL sequence is always followed by a UEL. Any number of
commands can be placed between the UELs. The only exception to these rules is the download
command. If a firmware download is done, the download command must be the last command in the
sequence. It will not be followed by a UEL.

The firmware searches for the UEL sequence when parsing commands. However, while downloading
binary data such as host-based code or NVRAM data the firmware suspends UEL parsing. To handle
hosts that “disappear” during binary sequences, the firmware times out all ACL command sessions. If
a timeout occurs during a non-download command sequence, it is treated as the receipt of a UEL. If a
timeout occurs during firmware download, the printer resets.

Near field communication (NFC models only)


The M506x and M527z models support NFC capabilities.

NFC enables a connection between the printer and a mobile device, such as a smartphone or tablet, by
touching the device to the NFC icon on the bottom of the control panel. Documents and images from the
mobile device can then be printed through the wireless card on the printer.

NOTE: The customer can purchase a NFC accessory and add this functionality to other M506/M507/
E50145 and M527/M528/E52645 models.

CPU
The formatter incorporates a 1.2 GHz processor.

Input/output (I/O)
The printer supports the following interfaces:

● Hi-Speed USB 2.0

● USB hosts

● 10/100/1000 Ethernet LAN connection with IPv4 and IPv6

● Fax PCA (fax models only)

NOTE: The M527/M528/E52645 printers include a fax phone line connection.

● Easy-access USB printing (no computer required; M506/M507/E50145 and M527/M528/E52645)

● HP near field communication (NFC) for printing from mobile devices (M506x and M527z models only)

● Wi-Fi Direct for printing from mobile devices (M506x/M507x and M527z/M528z models only)

Memory
The formatter incorporates different types of memory and storage to store the printer firmware as well
as print-job data and user settings.

22 Chapter 3 Theory of operations


NOTE: M501 only: If the printer encounters a problem when managing available memory, a clearable
warning message displays on the control panel.

Firmware
For the M501, Memory on the formatter stores the firmware. A remote firmware upgrade process is used
to overwrite and upgrade the firmware.

For the M506n/M507n, M506dn/M507dn/E50145dn, M506x/M507x, and M527dn/M528dn/E52645dn


models, the embedded Multi-Media Card (eMMC) on the formatter stores the firmware. For the M527c/
M528c/E52645c, M527f/M528f, and M527z/M528z models, the high-performance hard disk (HDD) stores
the firmware. A firmware upgrade process is used to overwrite and upgrade the firmware. The upgrade
can use a network connection (remote upgrade) or be accomplished by using a USB flash drive.

Nonvolatile random access memory (NVRAM)


The printer uses NVRAM to store printer and user configuration settings.

The contents of NVRAM are retained when the printer is turned off or disconnected.

Random access memory (RAM)


The RAM on the formatter serves as a temporary storage area for printing and system operation.

HP Memory Enhancement technology (MEt)


MEt effectively doubles the amount of standard memory through a variety of font- and data-
compression methods.

NOTE: MEt is available only when printing in printer command language (PCL) mode. It is not
functional when printing in PostScript (PS) mode.

Engine-control system
The engine-control system receives commands from the formatter and interacts with the other main
systems to coordinate all printer functions.

Firmware 23
Figure 3-3 Engine-control system

Engine-control system
Laser scanner system

DC controller

Image-formation system
Low-voltage power supply

Formatter

High-voltage power supplies


Pickup, feed, and delivery
system

Fuser power supply

Accessory

DC controller
The DC controller controls the operation of the printer and its components. The DC controller starts the
printer operation when the printer power is turned on and the power supply sends DC voltage to the
DC controller. After the printer enters the standby period, the DC controller sends out various signals to
operate motors, solenoids, and other printer components based on the print command and image data
that the host computer sends.

24 Chapter 3 Theory of operations


Figure 3-4 DC controller block diagram

Fan
Switch

Motor

Fan
Clutch

High-voltage Solenoid
Photo interrupter power supply

Photo interrupter
Transfer roller

Switch
Cartridge Sensor
DC controller LED

Accessory
Fuser

Control panel

Fuser power
AC input supply

Formatter

Low-voltage
power supply Laser scanner ass’y

Motors
The printer has four motors. The motors drive the components in the paper-feed and image-formation
systems.

The DC controller monitors the fuser motor and the scanner motor to determine if a motor has failed. It
notifies the formatter when it encounters the following conditions:

● Startup failure: the motor does not reach a specified speed within a specified time from when the
motor starts.

● Rotational failure: the rotational speed of the motor is not in the specified range for a specified time
after the motor reaches a specified speed.

Motors 25
Table 3-2 Motors

Abbreviation Name Purpose Failure detection

M1 Fuser motor Drives the pressure roller and delivery Yes


roller; the pressurization and release of
the pressure roller; and the engagement
and disengagement of the primary and
secondary transfer rollers

M2 Pickup motor Drives the Tray 1 pickup roller, the Tray Yes
2 pickup and feed rollers, the registration
roller, and the feed roller

M3 Scanner motor Drives the scanner mirror Yes

M4 Lifter motor Drives the Tray 2 lifter Yes

Fans
The printer has two fans for preventing the temperature from rising in the printer and for cooling the
printed pages.

The DC controller determines if there is a fan failure and notifies the formatter if a fan locks for a
specified time from when the fan starts.

Table 3-3 Fans

Abbreviation Name Cooling area Type Speed

FM1 Main fan Toner cartridge and laser Intake Full


scanner assembly

FM2 Sub fan Around the low-voltage power Intake Full/half


supply and formatter

Solenoids
Solenoids are used in printer control.

Table 3-4 Solenoids

Component abbreviation Component name

SL1 Tray 2 pickup solenoid

SL2 Tray 1 pickup solenoid

SL3 Duplex switchback solenoid (duplex models only)

Clutches
Clutches are used in printer control.

Table 3-5 Clutches

Component abbreviation Component name

CL1 Duplex re-pickup clutch (duplex models only)

26 Chapter 3 Theory of operations


Switches
Switches are used in printer control.

Table 3-6 Switches

Component abbreviation Component name

SW1 Power switch

SW2 Cartridge door switch

SW4 Tray 2 detection switch

SW5 Rear door switch

SW201 Test print switch

Photo interrupter sensors


Photo interrupter sensors are used in printer control.

Table 3-7 Photo interrupter sensors

Component abbreviation Component name

PS1a Media-width sensor

PS2b Duplex feed sensor (duplex models only)

PS1 Tray 2 media out sensor

PS2 Top-of-page (TOP) sensor

PS3 Tray 1 media-out sensor

PS4 Output bin media-full sensor

PS11 Registration sensor

PS12 Media surface sensor

PS13 Fuser output sensor

Sensors
Sensors are used in printer control.

Table 3-8 Sensors

Component abbreviation Component name

TH401 Environment sensor

LEDs
LEDs indicate if a printer system is correctly functioning.

Switches 27
Table 3-9 LEDs

Component abbreviation Component name

LED1 Power supply LED

Low-voltage power supply (LVPS)


The low-voltage power-supply (LVPS) circuit converts the AC power from the wall receptacle into the DC
voltage that the printer components use.

Figure 3-5 Low-voltage power-supply circuit (M501)


AC input

Fuser power supply

Fuse
FU101
Fuser control
circuit Fuser

DC controller
Fuse
FU102

Frequency FREQSNS
detection circuit

Power switch
SW1
PWRSW
+3.3VB +3.3VH
Rectifying
circuit
+3.3VA +3.3VA
FET FET

+3.3V
generation
circuit

+24VA +24VD

+24V
generation FET +24VE
circuit

FET
Protection
circuit
+24VA +24VBSNS
Low-voltage power supply
+24VB +24VC

High-voltage power supply

Interlock switch
SW2

28 Chapter 3 Theory of operations


Figure 3-6 Low-voltage power-supply circuit (M506/E50045/M507/E50145, M527/E52545/M528/E52645)
AC input

Fuser power supply

Fuse
FU101
Fuser control
circuit Fuser

DC controller
Fuse
FU102

Frequency FREQSNS
detection circuit

Power switch
SW1
PWRSW
+5VC +3.3VB +3.3VH
Rectifying
circuit
+5VA +3.3VA
FET +5VA FET FET

+5V +3.3V
generation generation
circuit circuit

+24VA +24VD

+24V
generation FET +24VE
circuit

FET
Protection
circuit
+24VA +24VBSNS
Low-voltage power supply
+24VB +24VC

High-voltage power supply

Interlock switch
SW2

Low-voltage power supply voltages description


The low-voltage power supply converts the AC power into two DC voltages, which it then subdivides, as
described in the following table.

Table 3-10 Converted DC voltages

Main DC voltage Sub-voltage Behavior

+24 V +24 VA Constantly supplied

Stopped during inactive OFF

Becomes 4V during active OFF

+24 V +24 VB Stopped when cartridge door is opened. (SW2)

Stopped during active OFF or inactive OFF

Low-voltage power supply voltages description 29


Table 3-10 Converted DC voltages (continued)

Main DC voltage Sub-voltage Behavior

+24 V +24 VC Stopped when cartridge door is opened. (SW2)

Stopped during active OFF or inactive OFF

+24 V +24 VD Constantly supplied

Stopped during active OFF or inactive OFF

+24 V +24 VE (M527 only) Constantly supplied

Stopped during active OFF or inactive OFF

+5 V +5 VA Constantly supplied

Becomes 3.4V during inactive OFF

+5 V +5 VB Constantly supplied

Stopped during active OFF or inactive OFF

+5 V +5 VC Constantly supplied

Stopped during inactive OFF

+3.3 V +3.3 VA Constantly supplied

+3.3 V +3.3 VB Constantly supplied

Stopped during inactive OFF

+3.3 V +3.3 VH Constantly supplied

Stopped during inactive OFF

Supplied intermittently during inactive OFF

Over-current/over-voltage protection
The low-voltage power supply automatically stops supplying the DC voltage to the printer components
whenever it detects excessive current or abnormal voltage. The low-voltage power supply has a
protective circuit against over-current and over-voltage to prevent failures in the power supply circuit.

CAUTION: If DC voltage is not being supplied from the low-voltage power supply, the protective
function might be running. In this case, turn the power switch off and unplug the power cord.

Do not turn the power switch on until the root cause is found and corrected.

If the protective function is active, the DC controller notifies the formatter of a low-voltage power
supply failure. In addition, the low-voltage power supply has two fuses to protect against over-current. If
over-current flows into the AC line, the fuse stops the AC power.

Sleep mode operation (all except M501)


Sleep mode conserves energy by stopping the power to several components when the printer is idle. If
the DC controller detects voltage that is too high when the printer is in Sleep mode, it determines that
the low-voltage power supply has failed, and it notifies the formatter.

30 Chapter 3 Theory of operations


Low-voltage power supply failure detection (all except M501)
The DC controller determines a low-voltage power supply failure and notifies the formatter when the
low-voltage power supply does not supply +24 V.

Safety
Review the following information about the LVPS safety protection.

For personal safety, the printer interrupts +24VB and +24VC power when the cartridge door detection
switch is turned off (see the "Converted DC voltages" table in the Troubleshooting Manual). This stops
DC power supply to the following load:

● High-voltage power supply (HVPS)

The remote switch control circuit turns on or off the printer power so that the AC power flows even the
power switch is turned off. Unplug the printer power cord before disassembling the printer.

Low-voltage power supply functions


The printer has the following low-voltage power supply functions:

Table 3-11 Low-voltage power supply functions

Function Supported feature

Sleep mode No

Power supply voltage detection No

Automatic power OFF No

Automatic power ON/OFF No

Active OFF Yes

Inactive OFF Yes

Network mode No

Power switch illumination Yes

Low-voltage power supply failure detection Yes

Power save mode No

Fast boot mode Yes

High-voltage power supply


The DC controller controls the high-voltage power supply (HVPS) to generate biases.

The high-voltage power supply delivers the high-voltage biases to the following components used to
transfer toner during the image-formation process:

● Primary charging roller (in the toner cartridges)

● Developing roller (in the toner cartridges)

● Transfer roller

● Pressure roller

Low-voltage power supply failure detection (all except M501) 31


Fuser bias
The printer uses instant-on fusing. The fuser bias is DC positive for improved print quality. The fuser bias
circuit is located in the high-voltage power supply.

High-voltage power supply circuits


The high-voltage power supply contains the following separate circuits.

Figure 3-7 High-voltage power supply circuits

DC controller High-voltage power supply

Cartridge
Primary
PRI
charging bias To primary charge roller
circuit
To developing roller

Developing DEV Photosensitive drum


bias circuit
Transfer roller

Transfer bias TR
circuit

Table 3-12 High-voltage power supply circuits

Circuit Description

Primary-charging-bias generation The primary charging bias negatively charges the surface of the photosensitive
drum to prepare for image formation.

Developing-bias generation The developing bias adheres toner to an electrostatic latent image formed on the
photosensitive drum.

Transfer-bias generation The primary transfer bias transfers the toner from the photosensitive drum onto the
paper.

Fuser control
Learn about fuser control functions.

The DC controller and components in the fuser perform the following functions related to fuser
operation:

● Control fuser temperature

● Detect fuser failures

● Prevent excessive temperature rise

32 Chapter 3 Theory of operations


● Detect remaining life in the fuser

● Determine if the correct fuser is installed

Fuser circuits
The fuser heater control circuit and the fuser heater safety circuit control the fuser temperature
according to commands from the DC controller.

The fuser consists of the following major components:

Figure 3-8 Fuser components

Table 3-13 Fuser components

Type of component Abbreviation Name Function

Heaters H1 Fuser main heater Heats the center of the fuser


sleeve

Thermistors TH1 Main thermistor Detects the center temperature of


the fuser heater
(Contact type)

Thermal switch TP1 Thermal switch Prevents an abnormal


temperature rise in the fuser
(Contact type) heater

Fuser control functions


The diagram below describes the LVPS, DC controller, and fuser systems.

Fuser circuits 33
Figure 3-9 Fuser control

Low-voltage suppry supply DC controller

Fuser control

Current detection FREQSNS


circuit

Fuser heater FSRD


control circuit
+24V

RLYD
Relay control
circuit
RL101

Fuser heater FSRTH


safety circuit

Fuser film ass’y

TH1 TP1 Fuser heater (H1)

TP1: Thermal switch


TH1: Thermistor

Pressure roller

Fuser

The printer has the following fuser control functions.

Table 3-14 Fuser control functions

Failure detection function Supported feature

Fuser temperature control Yes

Fuser failure detection Yes

Frequency detection circuit failure detection Yes

Fuser pressure release mechanism failure detection No

Fuser type identification detection Yes

Fuser presence detection No

34 Chapter 3 Theory of operations


Table 3-14 Fuser control functions (continued)

Failure detection function Supported feature

Fuser life detection Yes

Relay failure detection No

Fuser roller cleaning Yes

Fuser heater protection


Fuser heater protection is a feature that detects excessive temperatures in the fuser and interrupts the
power supply to the fuser heater.

The following three protective components prevent the fuser heater from excessive rising temperature:

● DC controller: When a thermistor or sub-thermistor detects a temperature above a certain


threshold, the DC controller interrupts power to the specific heater.

● Fuser-heater safety circuit: The fuser heater safety circuit monitors the detected temperature of the
sub thermistors.

● Thermal switch: If the temperature in the heaters is abnormally high, and the temperature in the
thermoswitch exceeds a specified value, the contact to the thermoswitch breaks.

Fuser unit life detection (all except M501)


The fuser life is tracked by fuser rotations, and not by the number of pages printed. This is a more
accurate tracking method since the fuser rotates for every print job.

There will be variations in fuser life depending on customer usage. Customers who are running one
and two page intermittent jobs with long pauses between each job might reach the fuser low message
sooner due to the fuser rotating more times per page than it would for larger print jobs.

Fuser identification (all except M501)


The printer detects the type and presence of the fuser. The DC controller notifies the formatter when it
fails to detect the type or presence of the fuser.

NOTE: This printer detects if a fuser of the correct voltage for the printer is installed. If a fuser of the
incorrect voltage is installed, the DC controller notifies the formatter and an error message is
displayed on the control panel.

Engine laser/scanner system


The laser/scanner system forms the latent electrostatic image on the photosensitive drums inside each
of the toner cartridges.

The DC controller receives instructions from the formatter regarding the image of the page to be
printed. The DC controller signals the lasers to emit light, and the laser beams pass through lenses
and onto the scanner mirror, which rotates at a constant speed. The mirror reflects the beam onto the
photosensitive drum in the pattern required for the image, exposing the surface of the drum so it can
receive toner.

The main components of the laser/scanner system, which are controlled by signals sent from the DC
controller, are:

Fuser heater protection 35


● Laser assembly

● Scanner motor assembly

● Beam detect (BD) sensor

● Scanner mirror

Figure 3-10 Laser/scanner system

DC controller

Laser ass’y

Scanner mirror
BD sensor

Scanner motor ass’y

Photosensitive drum

Laser/scanner failure detection


The DC controller determines an optical unit failure and notifies the formatter of the error status when
any of the following occurs:

● Beam detect (BD) failure detection: The scan control board (SCB) does not detect the laser/scanner
and/or the beam detect interval is outside a specified range during printing.

● Laser/scanner motor startup failure: The scanner motor does not reach a specified rotation
frequency within a specified period of time from when the laser/scanner starts up.

● Laser/scanner motor abnormal rotation: The laser/scanner motor does not reach a specified
rotational frequency within a specified period of time during a print operation.

Safety
The laser/scanner assembly has a mechanical laser shutter. For the safety of users and service
technicians, the laser shutter interrupts the optical path of the laser/scanner assembly when the top
door is opened (SW101).

36 Chapter 3 Theory of operations


Image-formation process
The image-formation system creates the printed image on the paper.

The system consists of the following components:

● Toner cartridge

● Transfer roller

● Fuser

● Laser/scanner

● High-voltage power supply

The DC Controller controls the internal components of the image formation system (according to
commands received from the formatter) to form the toner image on the photosensitive drum surface.
The toner image is then transferred to the print media and fused.

Figure 3-11 Image-formation system

Laser scanner ass’y

Cartridge
Fuser

Transfer roller

High-voltage power supply

DC controller

The fuser motor (M1) drives the following image formation components:

● Photosensitive drum

● Developing roller

● Primary charging roller (follows the photosensitive drum)

Image-formation process 37
● Transfer roller (follows the photosensitive drum)

● Pressure roller

● Fuser film (follows the pressure roller)

NOTE: The primary charging roller and developer roller are located in the toner cartridge.

Figure 3-12 Fuser motor

M1

DC controller

Abbreviation Component

M1 Fuser motor

The following figure shows the location of the toner-level sensor.

38 Chapter 3 Theory of operations


Figure 3-13 Toner-level sensor

Toner level
sensor

DC controller

Abbreviatio Component
n

N/A Toner-level sensor

The image-formation process consists of seven steps divided into five functional blocks.

Figure 3-14 Image-formation process

: Paper path Latent image formation

: Direction of drum rotation 2. Laser beam exposure

: Functional block

1. Primary charging
: Step Developing

3. Developing
Drum cleaning
7. Drum cleaning

Delivery 6. Fusing 5. Separation 4. Transfer Pickup

Fusing Transfer

Image-formation process 39
Table 3-15 Image-formation process

Functional block Steps Description

Latent image formation 1. Primary charging An invisible latent image forms on the surface of
the photosensitive drum.
2. Laser-beam exposure

Development 3. Developing Toner adheres to the electrostatic latent image


on the photosensitive drum.

Transfer 4. Transfer The toner image transfers to the paper.

5. Separation

Fusing 6. Fusing The toner fuses to the paper to make a


permanent image.

Drum cleaning 7. Drum cleaning Residual toner is removed from the drum.

Step 1: Primary charging


The primary charging roller contacts the photosensitive drum and charges the drum with negative
potential.

Figure 3-15 Primary charging

Primary charging roller

Primary charging bias

Photosensitive drum

Step 2: Laser-beam exposure


The laser beam strikes the surface of the photosensitive drum in the areas where the image will form.
The negative charge neutralizes in those areas, which are then ready to accept toner.

40 Chapter 3 Theory of operations


Figure 3-16 Laser-beam exposure

Laser beam

Photosensitive drum

Step 3: Development
Toner acquires a negative charge as the developing cylinder contacts the developing blade. Because
the negatively charged surface of the photosensitive drums have been neutralized where they have
been struck by the laser beam, the toner adheres to those areas on the drums. The latent image
becomes visible on the surface of each drum.

Figure 3-17 Development

Developer roller
Developer blade

Developing bias

Photosensitive drum

Step 4: Transfer
The toner image on the photosensitive drum transfers to the paper. Transfer bias applied to the transfer
roller attracts the negatively charged toner to the paper.

Step 3: Development 41
Figure 3-18 Primary transfer

Photosensitive
drum

Paper
Transfer roller

Transfer bias

Step 5: Separation
The elasticity of the paper and the curvature of the photosensitive drum cause the paper to separate
from the photosensitive drum. The static-charge eliminator removes excess charge from the paper to
make sure that the toner fuses correctly.

Figure 3-19 Separation

Photosensitive
drum

Paper
Static charge eliminator
Transfer roller

Step 6: Fusing
To create the permanent image, the paper passes through heated, pressurized rollers to melt the toner
onto the page. Fusing bias is added to the pressure roller to improve the print quality.

42 Chapter 3 Theory of operations


Figure 3-20 Fusing

Fuser heater

Fuser film

Paper

Pressure roller

Step 7: Drum cleaning


The cleaning blade scrapes the residual toner off the surface of the photosensitive drum, and toner is
deposited in the toner-collection portion of the cartridge.

Figure 3-21 ITB cleaning

Cleaning blade

Photosensitive
drum

Residual toner collection box

Toner cartridge
The printer has one toner cartridge.

Design
The toner cartridge is filled with toner and consists of the following components:

● Photosensitive drum

● Developer roller

● Primary-charging roller

● Memory chip

Step 7: Drum cleaning 43


The DC controller rotates the drum motor to drive the photosensitive drum, developer roller, and the
primary-charging roller.

Figure 3-22 Toner cartridge system

DC controller

Memory chip

Cartridge

Primary charging Developer roller


roller

Photosensitive drum
M1

Function Supported feature

Toner cartridge presence detection Yes

Toner level detection Yes

Toner cartridge life detection Yes

Toner cartridge miss-installation detection Not applicable (one cartridge)

Drum discharge No

Transfer cleaning Yes

Memory chip
The memory chip is non-volatile memory that stores information about the usage of the toner cartridge
and helps protect the customer from counterfeit cartridges. This chip is also used to detect the
presence of a cartridge within the printer. The printer reads and writes the data in the memory chip.

NOTE: The memory chip does not store any customer print, scan, copy, fax, or digital send
information. The memory chip also supports the printer Jet Intelligence toner cartridge management
functions.

44 Chapter 3 Theory of operations


Dynamic security enabled printers in this guide
The printers with dynamic security enabled that are discussed in this guide are the M507, E50145, M528,
and E52645 printers.

Dynamic security
Learn about dynamic-security-enabled printers.

Certain HP printers use cartridges that have security chips or electronic circuitry. Cartridges using a
non-HP chip or modified or non-HP circuitry* might not work. And, those that work today might not work
in the future.

As is standard in the printing business, HP has a process for authenticating cartridges. HP continues
to use security measures to protect the quality of our customer experience, maintain the integrity
of our printing systems, and protect our intellectual property. These measures include authentication
methods that change periodically and might prevent some third-party supplies from working now or in
the future. HP printers and original HP cartridges deliver the best quality, security and reliability. When
cartridges are cloned or counterfeited, the customer is exposed to quality and potential security risks,
compromising the printing experience.

*Non-HP Chips and modified or non-HP electronic circuitry are not produced or validated by HP. HP
cannot guarantee that these chips or circuitry will work in your printer now or in the future. If you are
using a non-original HP cartridge, please check with your supplier to ensure your cartridge has an
original HP security chip or unmodified HP electronic circuitry.

Toner seal
The toner cartridge seal is opened automatically when the toner cartridge is installed into the printer.

Toner level and cartridge life detection


Review the following information about toner cartridge toner level and cartridge life detection.

Toner level detection: The DC controller detects the remaining toner in the cartridge by the optical
detection method and then notifies the formatter of the remaining toner level.

Cartridge life detection: Cartridge life detection is measured in two ways.

1. Toner level:

● For the first 75% of cartridge life, toner level is measure through pixel counting by the DC
controller. Once the level reaches 25%, the toner level sensor utilizes electrical properties to
determine the amount of toner remaining.

2. Rotations of internal components (OPC and developer):

● The DC controller monitors these two life parameters and reports them to the formatter as
percent life remaining. End of cartridge life is determined by the lower value of the two.

JetIntelligence
JetIntelligence supports two features for managing toner cartridges.

The authentication feature allows customers to specify the use of only genuine HP toner cartridges in
the printer.

The anti-theft feature enables locking a cartridge to a specific printer or fleet of printers.

Dynamic security enabled printers in this guide 45


Authentication
The genuine HP authentication feature allows a customer to specify that only genuine HP supplies can
be used in a printer.

If a non-HP or used supply is installed, the printer will not print. This feature is disabled by default, and
can be enabled or disabled from the control panel or the Embedded Web Server (EWS).

If a genuine HP toner cartridge from another printer is moved to a printer with this feature enabled, the
toner cartridge will authenticate and print, unless the toner cartridge has passed the low state. If the
toner cartridge has passed the low state, an Unauthorized Cartridge message displays on the control
panel.

If a non-HP toner cartridge is used in a printer with this feature enabled, the message Unauthorized
Cartridge appears on the control-panel display.

NOTE: If a customer suspects they have a counterfeit cartridge, they should report it by going to
www.hp.com/go/anticounterfeit and selecting Report now.

The printer still functions normally.

Anti-theft
The toner cartridge anti-theft feature allows a customer to configure the printer to automatically lock
genuine HP toner cartridges to a specific printer or fleet of printers when they are installed.

A locked toner cartridge will only work in the specified printer or fleet of printers. This feature prevents
toner cartridges from being stolen and used in another printer, or from being moved from an authorized
printer to an unauthorized printer. This feature is disabled by default, and can be enabled or disabled
from the control panel, the Embedded Web Server (EWS), or Web Jetadmin.

When the anti-theft feature is enabled, the toner cartridge in a printer will only work in the specified
printer or fleet of printers. If a locked toner cartridge is moved to another printer, the cartridge will not
print and the message Protected Cartridge appears on the control-panel display.

IMPORTANT: When a toner cartridge is locked to a specific printer or fleet of printers, it cannot be
unlocked. This is a permanent operation.

Paper handling system


The DC controller controls the paper handling system according to commands from the formatter. The
paper handling system uses a series of rollers to move the paper through the printer.

The paper handling system consists of the following three functional blocks. The DC controller controls
each block to pick up, feed and deliver the paper.

● Pickup-and-feed-block: Controls the movement of the paper from each pickup source to the fuser
inlet

● Fuser-and-delivery-block: Controls the movement of the paper from the fuser to the delivery
destination

● Duplex block: Controls the movement of the paper from the duplex switchback unit to the duplex
re-pickup unit (duplex models only)

46 Chapter 3 Theory of operations


Figure 3-23 Paper handling system

Simplex paper path


Fuser-and-delivery block
Duplex paper path

Duplex block Pickup-and-feed block

Function Supported feature

Tray 2 media size detection No

Tray 2 media presence detection Yes

Tray 2 media level detection No

Tray 2 lift-down control No

Paper handling system 47


Function Supported feature

Tray 2 multiple-feed prevention mechanism Yes

Tray 1 media presence detection Yes

Tray 1 media width detection No

Tray 1 last-media detection No

Skew-feed prevention mechanism Yes

Media detection No

OHT detection No

Image leading edge positioning Yes

Media length detection Yes

Media width detection Yes

Pressure roller pressure release control No

Output bin media-full detection Yes

Automatic delivery Yes

Duplex switchback control (duplex models only) Yes

Duplex feed control (duplex models only) Yes

Photo sensors and switches


The following figure shows the photo sensors and switches for the paper handling system.

Figure 3-24 Photo sensors and switches

PS4

PS13 PS3
PS1a
PS11
PS2
PS2a

SW4 PS12
PS1

48 Chapter 3 Theory of operations


Table 3-16 Photo sensors and switches

Abbreviation Component

PS1a Media width sensor

PS2b Duplex feed sensor (duplex models only)

PS1 Tray 2 media out sensor

PS2 TOP sensor

PS3 Tray 1 media out sensor

PS4 Output bin media-full sensor

PS11 Registration sensor

PS12 Media surface sensor

PS13 Fuser output sensor

SW4 Tray 2 detection switch

Motors, clutches, and solenoids


The following figure shows the motors, clutches, and solenoids for the paper handling system.

Motors, clutches, and solenoids 49


Figure 3-25 Motors, clutches, and solenoids

M1 M2

SL3

SL2

CL1

SL1

M4

Abbreviation Component

M1 Fuser motor

M2 Pickup motor

M4 Lifter motor

SL1 Tray 2 pickup solenoid

SL2 Tray 1 pickup solenoid

SL3 Duplex switchback solenoid (duplex models only)

CL1 Duplex re-pickup clutch (duplex models only)

Tray 1 (multipurpose) / Tray 2 (base printer)


Moving paper from Tray 1 and Tray 2 involves the interaction of multiple components within the printer.
The following sections describe these processes.

Tray 1 paper pickup and feed


The printer picks up one sheet of paper from Tray 1.

Following are the sequence of steps for the Tray 1 pickup operation.

NOTE: Tray 1 and Tray 2 are optimal for paper pickup when using special paper or media other than 20
lb plain paper. For Tray 1, the printer increases the number of attempts to pick up a page, which

50 Chapter 3 Theory of operations


increases the reliability of successfully picking the page from the tray and decreases the possibility of
a mis-pick jam.

HP recommends using Tray 1 or Tray 2 if the printer is experiencing excessive or reoccurring jams from
trays other than Tray 1 and Tray 2, or for print jobs that require media other than 20 lb plain paper.

Always use Tray 1 when printing envelopes or labels.

1. The pickup motor reverses when a print command is received from the formatter.

2. When the DC controller turns on the Tray 1 pickup solenoid, the Tray 1 pickup roller rotates and the
lifting plate lifts.

3. As the lifting plate rises, the paper is picked up.

4. The Tray 1 separation pad removes any multiply-fed sheets, and one sheet is fed into the printer.

The Tray 1 media-out sensor (SR8) detects whether paper is present in Tray 1.

Figure 3-26 Tray 1 pickup mechanism

M5

SL2
Tray 1 pickup solenoid

SR8

Tray 1 pickup roller Tray 1 separation pad

Tray 2 paper presence detection


The Tray 2 media-out sensor (SR12) detects the presence of paper in Tray 2.

The DC controller notifies the formatter when the Tray 2 media-out sensor detects that paper is absent.

Tray 2 paper presence detection 51


Tray 2 lift operation
The printer keeps the paper stack surface at the correct pickup position. The Tray 2 lift-up operation is
performed under the following conditions:

● The printer is turned on

● Tray 2 is installed

● The paper stack surface in Tray 2 lowers

The operational sequence of the Tray 2 lift-up is as follows:

1. The lifter motor (M4) rotates and the lifter moves up.

2. When the Tray 2 media stack surface sensor 2 detects the stack surface of media, the lifter motor
stops.

3. The lifter motor rotates again to lift the lifter when the Tray 2 media stack surface sensor 1 detects
the stack surface and then lowers during printing.

When a Tray 2 media stack surface sensors does not detect the stack surface within a specified time
period after the lifter motor starts rotating, the DC controller determines a lifter motor failure and
notifies the formatter.

Tray 2 paper pickup


Following are the sequence of steps for the Tray 2 pickup operation.

NOTE: Tray 1 and Tray 2 are optimal for paper pickup when using special paper or media other than 20
lb plain paper. For Tray 1, the printer increases the number of attempts to pick up a page, which
increases the reliability of successfully picking the page from the tray and decreases the possibility of
a miss-pick jam.

HP recommends using Tray 1 or Tray 2 if the printer is experiencing excessive or reoccurring jams from
trays other than Tray 1 and Tray 2, or for print jobs that require media other than 20 lb plain paper.

1. The printer is turned on or Tray 2 is inserted.

2. The tray lift-up operation raises the lifting plate so paper can be picked up.

3. The pickup motor rotates when a print command is received from the formatter.

4. The Tray 2 pickup roller and Tray 2 feed roller rotate.

5. The Tray 2 pickup solenoid turns on at a specified time.

6. The Tray 2 pickup cam rotates.

7. As the pickup arm lowers, the Tray 2 pickup roller touches the surface of the paper stack.

8. One sheet of paper feeds into the printer.

Tray 2 multiple feed prevention


The printer uses a separation roller method to prevent multiple sheets of print media from entering the
paper path.

52 Chapter 3 Theory of operations


The separation roller overruns if just one sheet of paper is picked. If two or more sheets are picked, only
the top sheet will be fed to registration and the multiply fed sheets will be held at the pickup location by
the separation roller. This printer does not have an actively driven separation roller.

Figure 3-27 Tray 2 multiple feed prevention

Tray 1 feed roller


Tray 2 pickup roller

Tray 2 separation roller


follows the Tray 2 feed roller

Driving force from


Paper the pickup motor
Tray 2 separation roller

Normal feed

Multiple feed

Tray 2 presence detection


The Tray 2 presence sensor is in the lifter drive unit.

The sensor detects the tray-presence sensor flag and determines whether Tray 2 is installed correctly.

Tray 2 skew feed prevention


The printer can straighten the paper without slowing the feed operation.

1. The leading edge of paper strikes the registration shutter, and the leading edge is aligned with the
shutter.

2. As the feed rollers keep pushing the paper, the paper warps.

3. When the force is great enough, the registration shutter rotates, and the paper passes through
straightened.

Tray 2 presence detection 53


Figure 3-28 Skew-feed prevention

Registration shutter

Registration shutter

Pa Paper
pe
r

Feed speed control


The DC controller adjusts the feed speed to improve the print quality depending on the paper type.

The paper is fed at a specified speed according to the print mode designated by the formatter.

Feed speeds

● 1/1 speed = 210 mm/s

● Pro speed = 174 mm/s

● 1/2 speed = 105 mm/s

● 1/3 speed = 70 mm/s

54 Chapter 3 Theory of operations


Table 3-17 Print mode and feed speed

Print mode Feed speed Media sensor detection

Normal 1/1 Yes

Heavy media 1 Pro No

Heavy media 2 1/2 Yes

Heavy media 3 1/3 Yes

Light media 1 1/1 Yes

Light media 2 1/1 Yes

Light media 3 1/3 Yes

Glossy media 1 1/3 Yes

Glossy media 2 1/3 Yes

Glossy media 3 1/3 Yes

Glossy film 1/3 Yes

Envelope 1 1/2 No

OHT 1/3 Yes

Label 1/2 No

Designated media 1 1/2 No

Designated media 2 1/3 No

Designated media 3 Pro No

Duplexing unit
When duplexing, the fuser motor (M1) reverses the paper and feeds it through the paper path to print the
second side.

Duplexing reverse and duplex feed control


The duplex reverse control reverses the paper after the first side is printed and feeds it to the duplex
re-pickup position to print the second side of the page.

1. At a specified time after the first side of a page is printed, the fuser motor rotates, and the duplex
reverse solenoid is turned on.

2. The duplex flapper moves, and the paper feeds to the duplex reverse unit.

3. After a specified period of time, the fuser motor reverses, and the paper feeds to the duplex feed
unit.

4. The fuser motor and the pickup motor move the paper to the duplex re-pickup position.

5. The fuser motor and the duplex feed clutch stop, and the paper feed operation pauses.

6. After a specified period of time, the fuser motor rotates, and the duplex feed clutch is turned on. The
paper is then picked up again.

Duplexing unit 55
Jam detection/prevention
The printer uses the following sensors to detect the paper as it moves through the paper path and to
report to the DC controller if the paper has jammed.

● Top of page (TOP) sensor (SR2)

● Media width sensor (SR1a)

● Fuser output sensor (SR13)

● Duplex feed sensor (SR2a)

● Registration sensor (SR11; M506/E50045/M507/E50145, M527/E52545/M528/E52645)

● Paper feeder feed sensor (SR432; M506/E50045/M507/E50145, M527/E52545/M528/E52645)

Figure 3-29 Jam detection sensors


Simplex paper path
Duplex paper path

PS13
PS1a

PS2 PS11

PS2a

PS432

The printer determines that a jam has occurred if one of these sensors detects paper at an
inappropriate time. The DC controller stops the print operation and notifies the formatter.

56 Chapter 3 Theory of operations


Table 3-18 Jams that the printer detects

Jam Description

Media input delay jam 1 Media did not reach the registration sensor in time.

Media input delay jam 2 Media did not reach the source tray feed sensor in time.

Media input delay jam 3 Media did not reach the tray 3 feed sensor in time.

Duplex re-feed jam 1 Media did not reach the registration sensor in time.

Media input stay jam 1 Media remained at the registration sensor longer than legal-sized media should
remain.

Fuser delivery delay jam 1 Media did not reach the fuser output sensor in time.

Fuser delivery stay jam 1 Media stayed at fuser output sensor longer than it should stay. Media is in duplex
path.

Fuser delivery stay jam 2 Media stayed at fuser output sensor longer than it should stay. Media is in simplex
path.

Wrap jam 1 Media is first detected at fuser output sensor and then disappeared from the sensor
before it should have disappeared.

Door open jam A door is open while paper is moving through the printer.

Residual Media in paper path jam 1 Media detected in the paper path.

Input accessories
Optional 550-sheet paper feeders are available for this printer.

The M506/E50045/M507/E50145 and M527/E52545/M528/E52645 printers support up to three of these


paper feeders at a time. The M501 printer supports one paper feeder.

Tray 3-5
The 550-sheet paper feeder is installed under the printer. It picks up paper and feeds it into the printer.

NOTE: The M501 printer supports one paper feeder. The M506/E50045/M507/E50145 and M527/
E52545/M528/E52645 printers support three paper feeders.

Input accessories 57
Figure 3-30 550-sheet paper feeder paper path

Function Supported feature

Cassette lift-up control Yes

Cassette presence detection Yes

Cassette media size detection No

Cassette media stack surface detection Yes

58 Chapter 3 Theory of operations


Function Supported feature

Cassette media out detection Yes

Cassette media level detection No

Multiple-feed prevention Yes

Automatic delivery Yes

Driver PCA
The paper feeder controller controls the operational sequence of the paper feeder.

Figure 3-31 Tray 3-5 driver PCA


550-sheet paper feeder

Motor
+3.3VB

+24VD
Clutch

Solenoid
DC controller Paper feeder controller

Photo interruptor

Switch

Electrical components
The 550-sheet paper feeder has one motor for lifting the tray and feeding paper.

Table 3-19 550-sheet paper feeder components

Component type Abbreviation Component name

Motor M5 Optional tray lifter motor

Solenoid SL4 Cassette pickup solenoid

Clutch Cl2 Feed clutch

Switch SW3 Cassette detection switch

Photo interrupter PS460 Media surface sensor

Photo interrupter PS461 Cassette media out sensor

Photo interrupter PS432 Feed sensor

Driver PCA 59
Paper pickup
The paper feeder contains several motors, solenoids, sensors, and switches.

Figure 3-32 Paper pickup and feed components

M1

CL2

SL4

SW3 PS460
PS461 PS432

M5

Table 3-20 Paper pickup and feed components

Component type Abbreviation Component name

Motors M1 Fuser motor

Motors M5 Lifter motor

Clutch CL2 Feed clutch

Solenoid SL4 Cassette pickup solenoid

Switches SW3 Cassette detection switch

Sensors PS460 Media surface sensor

Sensors PS461 Cassette media out sensor

Sensors PS432 Feed sensor

Multiple feed prevention


The Trays 3-5 multiple feed prevention for the paper feeder is operated in the same way as that of Tray 2.

Tray presence detection


The Trays 3-5 tray presence detection for the paper feeder is the same as that of Tray 2.

Tray lift operation


The 550-sheet paper feeder keeps the paper stack surface at the correct pickup position. The tray lift
operation occurs under the following conditions:

● The printer is turned on

60 Chapter 3 Theory of operations


● The tray is inserted

● The paper stack surface of the tray lowers

The sequence occurs as follows:

1. The feeder tray-lifting motor rotates and the lifter moves up.

2. When the paper feeder media-stack-surface sensor detects the stack surface of the paper, the
lifting motor stops.

3. The lifting motor rotates again to lift the lifter when the paper feeder media-stack-surface sensor
detects the stack surface, and then lowers during printing.

If a tray media-stack-surface sensor does not detect a stack surface within a specified period after
the lifting motor starts rotating, the paper feeder driver determines that the lifting motor has failed and
notifies the formatter through the DC controller.

The paper feeder driver notifies the formatter if either of the paper feeder media-stack-surface sensors
fails to detect the stack surface within a specified period from when a lift-up operation starts.

Jam detection
The 550-sheet paper feeder uses the paper feeder feed sensor (SR432) to detect the presence of paper
and to check whether paper has jammed.

Jam detection 61
Figure 3-33 Jam detection (1x550-sheet paper feeder)
Simplex paper path
Duplex paper path

PS13
PS1a

PS2 PS11

PS2a

PS432

The 550-sheet paper feeder detects the following jams:

● Media input delay jam 1 (550-sheet paper feeder): Paper did not reach the registration sensor in
time.

● Media input delay jam 2 (550-sheet paper feeder): Paper did not reach the source tray feed sensor in
time.

● Media input delay jam 3 (550-sheet paper feeder): Paper did not reach the tray 3 feed sensor in time.

● Pickup stationary jam (550-sheet paper feeder): The feed sensor does not detect the trailing edge of
paper within a specified time after the sensor detects the leading edge.

● Residual paper jam (550-sheet paper feeder): The feed sensor detects the presence of paper for a
specified time during an automatic delivery operation.

● Right door open jam (550-sheet paper feeder): The right door open is detected during a paper feed
operation.

62 Chapter 3 Theory of operations


Scanning and image capture system (M527/E52545/M528/
E52645)
Figures in this section might look slightly different from your printer, but they are correct for the M527/
E52545/M528/E52645 printers. All the information provided in this section is correct for these printers.

NOTE: This section is for the M527/E52545/M528/E52645 printers only.

The scanner is a carriage-type platen scanner which includes the frame, glass, scan module, and a scan
control board (SCB). The scanner has a sensor to detect legal-sized media and a switch to indicate when
the document feeder is opened.

The document feeder and control panel are attached to the scanner. If the scanner fails, it can be
replaced as a whole unit. The scanner replacement part does not include the document feeder, control
panel, or SCB.

Document feeder system (M527/E52545/M528/E52645)


Review the following information about the M527/E52545/M528/E52645 document feeder system.

NOTE: This section is for the M527/E52545/M528/E52645 printers only.

Document feed system


This section describes the following:

The printer supports single-pass electronic duplexing (e-duplex) copy jobs. Two separate scan modules
scan the front-side and back-side of an e-duplex copy job page in a single pass through the document
feeder.

For the WF class, this ADF supports a smart background which auto-crops and adjusts the image
extents.

Sensors in the document feeder


The document feeder contains the following sensors:

● ADF paper present sensor: Detects whether a document is present in the document feeder. If paper
is present in the document feeder when copies are made, the printer scans the document using
the document feeder. If no paper is present when copies are made, the printer scans the document
using the scanner glass.

● ADF Y (length) sensor: Detects whether a legal-size original is present in the document feeder.

● ADF jam cover sensor: Detects whether the document feeder cover is open or closed.

● ADF paper path deskew sensor: Detects the top of the page as it enters the deskew rollers.

● ADF paper path pick success sensor: Detects a successful one page feed from the document
feeder tray.

NOTE: This sensor uses ultrasonic sound to detect a multi-page paper feed.

● Paper path sensor 1: Detects the top of the page as it approaches the front-side scan module
(document feeder glass).

Scanning and image capture system (M527/E52545/M528/E52645) 63


Figure 3-34 Document feeder sensors

2 5 1
3

Item Description

1 ADF Y (length) sensor

2 ADF paper present sensor

3 ADF deskew sensor

4 Paper path sensor 1

NOTE: For an e-duplex copy job, this sensor is used to activate the front-side scan module
(in the scanner base) and the front-side background selector (in the document feeder), if
needed.

5 ADF jam cover sensor (open the jam access cover and insert a folded piece of paper to
activate the flag)

Document feeder paper path


Review the following information about the document feeder paper path.

Figure 3-35 Document feeder paper path

Item Description Item Description

1 Input tray 7 Front-side scan module

NOTE: This scan module (document feeder


glass) is located in the scanner base.

2 Pre-pick roller 8 Back-side scan module

64 Chapter 3 Theory of operations


Item Description Item Description

3 Pick roller 9 ADF pick success transmitter

4 ADF pick success receiver 10 Separator roller

5 Deskew drive roller 11 Exit drive roller

6 Prescan drive roller 12 Lift plate

Document feeder simplex operation


Following is the basic sequence of operation for a document feeder simplex job.

1. The ADF jam cover sensor detects when the cover door is in the closed position.

2. The ADF paper present sensor activates when paper is loaded onto the input tray.

3. The feed motor rotates to raise the lift plate and starts to pick the loaded paper.

4. The ADF multi-pick (ultrasonic) sensor activates when the leading edge of the media is driven past
the sensor. The printer firmware registers a successful pick operation.

5. The ADF paper path deskew activates when the leading edge of the paper passes it. The printer
firmware registers the leading edge of the paper position.

6. The leading edge of the paper drives into the nip point of the deskew drive roller and the deskew
pinch rollers. This creates a buckle of paper by the nip point for pick-skew correction.

7. The deskew motor rotates the deskew drive roller to pull the paper into the prescan drive roller.

8. The pick motor stops turning and allows both the pick and feed roller to turn freely while the paper is
pulled in by the deskew drive roller.

9. The feed motor rotates to drive the paper into the prescan front-side sensor. The firmware registers
the leading edge position of the paper as the multi-pick sensor activates.

10. The feed motor continues to rotate and drive the leading edge of the paper through the preset
distance from the multi-pick sensor to the front-side scan zone. The scanner begins the scanning
and data retrieval process.

11. The ADF multi-pick (ultrasonic) sensor deactivates when the trailing edge of the paper passes the
sensor. The firmware registers the trailing edge of the paper position.

12. The feed motor continues to rotate and drive the trailing edge of the paper through the preset
distance from the ADF multi-pick (ultrasonic) sensor to the front-side scan zone. The scanner ends
the scanning and data retrieval process.

13. The feed motor continues to rotate and ejects the trailing edge of the paper into the output bin.

14. One of the following occurs:

● If the copy job is complete, the ADF paper present sensor deactivates. The feed motor reverses
rotation to raise the pick roller.

● If the copy job is not complete, the ADF paper present sensor is active. The printer firmware
detects additional pages in the input tray and the process repeats.

Document feeder simplex operation 65


Document feeder e-duplex operation
Following is the basic sequence of operation for a document feeder simplex job.

NOTE: For an e-duplex copy job, the background scan operation begins immediately after the simplex
sequence of operation ends.

1. The feed motor continues to drive the paper until the leading edge activates the prescan back-side
sensor. The printer firmware registers the position of the leading edge of the paper.

2. The feed motor continues to rotate to drive the leading edge of the paper through the preset
distance from prescan back-side sensor to the back-side background selector scan zone. The
back-side background scan module begins scanning and retrieval of the data.

3. The prescan back-side sensor deactivates when the trailing edge of the paper passes it. The printer
firmware registers the trailing edge of the paper position.

4. The feed motor continues to rotate to drive the trailing edge of the paper edge past the back-side
background selector scan zone.

5. The feed motor continues to rotate and ejects the trailing edge of the paper into the output bin.

6. One of the following occurs:

● If the copy job is complete, the ADF paper present sensor deactivates. The feed motor reverses
rotation to raise the pick roller.

● If the copy job is not complete, the ADF paper present sensor is active. The printer firmware
detects additional pages in the input tray and the process repeats.

Deskew operation
Sliding side guides on the input tray make sure that the paper stack is correctly aligned at the center of
the input tray when paper is loaded in the tray. The correct position of the loaded paper is parallel with
the direction of travel into the document feeder paper path.

The document feeder further reduces paper skew due to improper loading of paper in the input tray by
buckling the paper to create a paper buffer.

The document feeder aligns the leading edge of the paper parallel with the deskew drive rollers before it
is driven further into the document feeder paper path.

NOTE: If the page to be copied is smaller than the minimal sliding guide setting, do not use the
document feeder for the copy job. Attempting to copy too small of a page using the document feeder
can result in document feeder jams and/or damage to the original page. Instead, use the flatbed glass
to copy the page.

66 Chapter 3 Theory of operations


Figure 3-36 Deskew operation

Document feeder hinges


Review the following information about the document feeder hinges.

The document feeder hinges allow positioning the assembly vertically above the scanner glass to
accommodate the placement of books and other objects up to 25 mm (1.0 in) in height on the scanner
glass. The document feeder still closes (the bottom of the ADF is kept parallel to the scanner glass) and
allows the printer to operate.

The document feeder hinges provide height adjustment of 25 mm (1.0 in) when a maximum downward
force of 4.5 kg (10 lb) is applied at the front edge of the assembly, with the fulcrum (such as the spine of a
book) centered on the scanner glass and parallel to its long axis.

The document feeder will withstand a downward force of about 4.5 kg (10 lb) applied at the front edge
center of the assembly—when the fulcrum (such as the spine of a book) is located anywhere on the
scanner glass and parallel to its long axis—without breaking, deforming, detaching or experiencing
performance degradation.

The document feeder hinges support the assembly in the open position and prevent the document
feeder from suddenly closing in a damaging or loud manner.

The hinges can hold the document feeder static in all positions higher than 100 mm (3.93 in); measured
at the front of the assembly. Less than 2.3 kg (5 lb) of force is required to open or close the document
feeder.

The hinges allow the document feeder to open to an angle of between 60º and 80º from the horizontal
position (this angle will not allow the printer to tip over).

Document feeder hinges 67


Figure 3-37 Document feeder open (book mode)

Figure 3-38 Document feeder open (60º to 80º)

68 Chapter 3 Theory of operations


4 Solve problems

Review the following information about solving printer problems.

HP service and support


Learn about access to additional service and support information.

Additional service and support for channel partners


Channel partners can use the HP Partner Portal or the Channel Services Delivery Platform (CSDP) to
access the HP Web-based Interactive Search Engine (WISE).

Find information about the following topics.

● Service manuals, service cost data, and service advisories

● The latest control panel message (CPMD) troubleshooting information

● Remove and replace part instructions and videos

● Solutions for printer issues and emerging issues

● Printer specifications, warranty, and regulatory information

● Install, configure, and how to information

View a video of how to use the HP Partner First Portal to access WISE.

Access WISE for Channel partners (HP Partner Portal)

1. Sign-in to the HP Partner Portal (click https://partner.hp.com to access the sign-in page).

2. Select the Services & Support item (near the top of the screen).

3. Select the Technical Support (WISE) item.

4. Select the Technical Documentation item.

5. Use the WISE portal to search for printer information.

Access WISE for Channel partners (CSDP)

1. Sign-in to the CSDP portal (click csdp.hp.com to access the sign-in page).

2. Select the Knowledge and Training item.

Solve problems 69
3. Select theHP Technical Documentation item.

4. Use the WISE portal to search for printer information.

Additional service and support for HP internal personnel


HP internal personnel, go to one of the following Web-based Interactive Search Engine (WISE) sites:

View a video of how to access WISE for internal HP users.

Americas (AMS)

● WISE - English

● WISE - Spanish

● WISE - Portuguese

● WISE - French

Asia Pacific / Japan (APJ)

● WISE - English

● WISE - Japanese

● WISE - Korean

● WISE - Chinese (simplified)

● WISE - Chinese (traditional)

● WISE - Thai

Europe / Middle East / Africa (EMEA)

● WISE - English

Additional technical support WISE videos


The videos below provide additional ways to access printer information using WISE.

View a video of how to use WISE to find technical support videos (model number search).

View a video of how to use WISE to find technical support videos (Product detail page [PDP]
search).

Solve problems checklist (M501)


Review the following information about the solve problems checklist for the M501 model.

Use the solve problems checklist (M501)


If the printer is not correctly functioning, complete the steps (in the order given) in the following checklist.
If the printer fails a checklist step, follow the corresponding troubleshooting suggestions for that step. If
a checklist step resolves the problem, skip the remaining checklist items.

1. Make sure that the printer is set up correctly.

70 Chapter 4 Solve problems


a. Press the power button to turn on the printer or to deactivate the Auto-Off mode.

b. Check the power-cable connections.

c. Make sure that the line voltage is correct for the printer power configuration. See the label
that is on the printer for voltage requirements. If you are using a power strip and its voltage is
not within specifications, plug the printer directly into the wall. If it is already plugged into the
wall, try a different outlet.

2. Check the cable connections.

a. Check the cable connection between the printer and the computer. Make sure that the
connection is secure.

b. Make sure that the cable itself is not faulty, by using a different cable if possible.

c. Check the network connection: Make sure that the network light is lit. The network light is next
to the network port on the back of the printer.

If the printer remains unable to connect to the network, uninstall and then reinstall the printer.
If the error persists, contact a network administrator.

3. Check to see if any messages appear on the control panel.

4. Make sure that the paper you are using meets specifications.

5. Make sure that the paper is loaded correctly in the input tray.

6. Make sure that the printer software is installed correctly.

7. Verify that you have installed the printer driver for this printer, and that you are selecting this printer
from the list of available printers.

8. Print a configuration page.

a. On the printer control panel, press the OK button.

b. Open the Reports menu.

c. Select Configuration Report.

9. After printing the configuration page, check the following:

a. If the page does not print, verify that the input tray contains paper and that the paper is
properly loaded.

b. Make sure that each toner cartridge is installed correctly.

c. If the page jams in the printer, clear the jam.

d. If the print quality is unacceptable, complete the following steps:

● Verify that the print settings are correct for the paper you are using.

● Solve print-quality problems.

10. Print a small document from a different program that has printed in the past. If this solution works,
then the problem is with the program you are using. If this solution does not work (the document
does not print), complete these steps:

a. Try printing the job from another computer that has the printer software installed.

Use the solve problems checklist (M501) 71


b. Check the cable connection. Direct the printer to the correct port, or reinstall the software,
selecting the connection type you are using.

Print the menu map (M501)


To more easily navigate individual settings, print a report of the complete printer menus.

1. On the printer control panel, press the OK button.

2. Open the Reports menu.

3. Select Menu Structure.

Print the service page (includes the event log) (M501)


Printing the service page provides a list of printer settings that might be helpful in the troubleshooting
process, as well as the event log, which stores the last 10 error events that the printer experienced.

1. On the printer control panel, press the OK button.

2. Open the Reports menu.

3. Select the Service Page option to print the report.

The event log is located in the lower right-hand corner of the service page.

Solve problems checklist (all except M501)


Review the following information about the solve problems checklist for the M506/E50045/M507/E50145
and M527/E52545/M528/E52645 models.

Use the solve problems checklist


If the printer is not correctly functioning, complete the steps (in the order given) in the following checklist.
If the printer fails a checklist step, follow the corresponding troubleshooting suggestions for that step. If
a checklist step resolves the problem, skip the remaining checklist items.

1. If the control panel is blank or black, check the following before proceeding:

● Check to make sure that the printer is not in Sleep mode (tap the touchscreen control panel or
press a button on the LCD control panel).

● Check the power cable.

● Check that the power is turned on.

● Make sure that the line voltage is correct for the printer power configuration. (See the label that
is on the back of the printer for voltage requirements.) If a power strip is in use, and its voltage
is not within specifications, connect the printer directly into the electrical outlet. If it is already
connected into the outlet, try a different outlet.

If the control panel is not responding to touch (M506x/M507x, E50045/E50145, and M527/E52545/
M528/E52645 models), or if it appears black or blank, try the following:

NOTE: The following conditions indicate that the printer has frozen while in Sleep mode. Opening
a door, tapping the control panel (touchscreen control panels), or pressing a control panel button
(LCD control panels) causes the printer to wake up from Sleep mode.

72 Chapter 4 Solve problems


a. Turn the printer power off, and then on again.

b. b. Verify that the control panel is correctly functioning by accessing the control panel
diagnostics. See the Control-panel checks section in the printer Troubleshooting Manual.

TIP: The LED on the formatter will blink if the control panel is not detected or the cables are
not properly seated.

If the control panel does not respond to the diagnostic button, try the following:

● Try printing from a host computer. Does the printer print a test page?

● Is the printer HP Embedded Web Server (EWS) accessible?

● Turn the power off.

● Reseat the cable connections on the bottom of the control-panel assembly and the
control panel connectors at the formatter.

● Turn the printer power on, and then check for functionality of the control panel by tapping
the touchscreen or pressing a button on the LCD control panel.

c. Try upgrading the firmware. If the firmware upgrade fails to resolve the problem, and the
printer still freezes while in Sleep mode, elevate the case after collecting the following info:

d. If the error persists, replace the control panel assembly.

2. The control panel should indicate a Ready, Paused, or Sleep mode on status. If an error message
displays, resolve the error.

● Try using the Power-on checks section in the printer Troubleshooting Manual to solve the
problem.

3. For network connection errors, check the cables.

a. Check the network cable connections between the printer and the computer or network port.
Make sure that the connections are secure.

NOTE: The network LEDs should be illuminated and flashing.

b. Make sure that the cables are not faulty by trying different cables, if possible.

c. Check the network connection. Verify that the port is active.

4. Print a configuration page. If the printer is connected to a network, an HP Jetdirect page also prints.

a. For a printer with a touchscreen control panel, from the Home screen on the printer control
panel, scroll to and touch the Administration button (FutureSmart 3), or touch the Reports
button (FutureSmart 4).

b. Open the following menus:

● Reports (FutureSmart 3)

● Configuration/Status Pages

● Configuration Page

Use the solve problems checklist 73


c. Touch Configuration Page to select it.

TIP: Multiple report pages can be selected, and then printed together.

d. Touch the Print button to print the pages.

a. For a LCD control panel, from the Home screen on the printer control panel, use the down
arrow to scroll to Administration, and then press the OK button (FutureSmart 3); or use the
arrow keys to navigate to the Reports, and then press the OK button (FutureSmart 4).

b. If necessary, use the down arrow button to scroll to Reports, and then press the OK button
(FutureSmart 3).

c. If necessary, use the down arrow button to scroll to Configuration/Status Pages, and then
press the OK button.

d. Use the down arrow button to scroll to Configuration page, and then press the OK button to
select it.

e. Use the up arrow button to scroll to Print, and then press the OK button to print the pages.

TIP: Multiple report pages can be selected, and then printed together.

● If the pages do not print, check that at least one tray contains paper.

TIP: Make sure that the selected paper size and type meet HP specifications. Also open the
Trays menu on the printer control panel and verify that the tray is configured correctly for the
paper type and size.

● If the page jams in the printer, follow the instructions on the control panel to clear the jam.

● If the page does not print correctly, the problem is with the printer hardware.

● If the page prints correctly, the printer hardware is working. The problem is with the host
computer, with the print driver, or with the program.

5. Print a supplies status page and then check that the maintenance items below are not at their
end-of-life.

TIP: If a maintenance item needs to be replaced, order the part number provided below.

a. For a printer with a touchscreen control panel, from the Home screen on the printer control
panel, scroll to and touch the Administration button (FutureSmart 3), or touch the Reports
button (FutureSmart 4).

b. Open the following menus:

● Reports (FutureSmart 3)

● Configuration/Status Pages

● Supplies Status Page

c. Touch the Print button to print the page, and then check the maintenance items (listed below in
this step).

TIP: Multiple report pages can be selected, and then printed together.

74 Chapter 4 Solve problems


a. For printers with LCD control panels, from the Home screen on the printer control panel,
use the down arrow button to scroll to Administration, and then press the OK button
(FutureSmart 3); or use the arrow keys to navigate to the Reports, and then press the OK
button (FutureSmart 4).

b. If necessary, use the down arrow button to scroll to Reports, and then press the OK button
(FutureSmart 3).

c. If necessary, use the down arrow button to scroll to Configuration/Status Pages, and then
press the OK button.

d. Use the down arrow button to scroll to Supplies Status Page, and then press the OK button
to select it.

e. Use the up arrow button to scroll to Print, and then press the OK button to print the page, and
then check the maintenance items (listed below in this step).

TIP: Multiple report pages can be selected, and then printed together.

NOTE: HP long-life consumables and maintenance kit life specifications are estimations. Actual
individual life/yield during normal use varies depending on usage, environment, media, and other
factors. Estimated life is not an implied guarantee or warrantable.

● Fixing assembly (fuser); estimated life: 150,000 pages

– RM2-5679-000 (110V)

(M501/M506/E50045/M527/E52545)

– RM2-2585-000CN (110V)

(M507/E50145/M528/E52645)

– RM2-5692-000 (220V)

(M501/M506/E50045/M527/E52545)

– RM2-2586-000CN (220V)

(M507/E50145/M528/E52645)

● Document feeder maintenance kit; estimated life: 150,000 pages

– B5L52-67903

6. Verify that the correct print driver for this printer is installed. Check the
program to make sure that the print driver for this printer is used. The
print driver is on the CD that came with the printer, or can be downloaded
from this Web site: http://www.hp.com/support/ljM501 or http://www.hp.com/support/ljM506
or http://www.hp.com/support/ljE50045 or http://www.hp.com/support/ljM507 or
http://www.hp.com/support/ljE50145 or http://www.hp.com/support/ljM527mfp or
http://www.hp.com/support/ljE52545mfp or http://www.hp.com/support/ljM528mfp or
http://www.hp.com/support/E52645mfp.

7. Print a short document from a different program that has worked in the past. If this solution works,
the problem is with the program. If this solution does not work (the document does not print),
complete these steps:

Use the solve problems checklist 75


a. Try printing the job from another computer that has the printer software installed.

b. If the printer is connected to the network, connect the printer directly to a host computer with
a USB cable. Redirect the printer to the correct port, or reinstall the software (make sure to
select the new connection type).

Print the Settings menu map


To more easily navigate individual settings, print a report of the complete Settings menu (FutureSmart 4),
or the complete Administration menu (FutureSmart 3).

Print the settings menu map from a touchscreen control panel


Use the following procedure to print the menu map from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or touch the Reports button (FutureSmart 4).

2. Open the following menus:

● Reports (FutureSmart 3)

● Configuration/Status Pages

3. Select the Administration Menu Map option (FutureSmart 3) or the Settings Menu Map option
(FutureSmart 4).

4. Touch the Print button to print the report.

TIP: Multiple report pages can be selected, and then printed together.

Print the settings menu map from a LCD control panel


Use the following procedure to print the menu map from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Open the following menus:

● Reports

● Configuration/Status Pages

3. Use the down arrow button to scroll to Administration Menu Map, and then press the OK button to
select it.

4. Use the up arrow button to scroll to Print, and then press the OK button to print the pages.

TIP: Multiple report pages can be selected, and then printed together.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Reports, and
then select OK.

2. Select Configuration/Status Pages.

76 Chapter 4 Solve problems


3. Select Settings Menu Map, and then select OK.

4. Use the down arrow to scroll down to Cancel, and then use the right arrow to highlight the print
icon . Select OK to print the pages.

TIP: Multiple report pages can be selected, and then printed together.

Print current settings pages


Printing the current settings page provides a map of the user configurable settings that might be helpful
in the troubleshooting process.

Print the current settings page from a touchscreen control panel


Use the following procedure to print the current settings page from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or touch the Reports button (FutureSmart 4).

2. Open the following menus:

● Reports (FutureSmart 3)

● Configuration/Status Pages

3. Select the Current Settings Page option.

4. Touch the Print button to print the report.

TIP: Multiple report pages can be selected, and then printed together.

Print the current settings page from a LCD control panel


Use the following procedure to print the current settings page from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Open the following menus:

● Reports

● Configuration/Status Pages

3. Use the down arrow button to scroll to Current Settings Page, and then press the OK button to
select it.

4. Use the up arrow button to scroll to Print, and then press the OK button to print the pages.

TIP: Multiple report pages can be selected, and then printed together.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Reports, and
then select OK.

Print current settings pages 77


2. Select Configuration/Status Pages.

3. Select Current Settings Page, and then select OK.

4. Use the down arrow to scroll down to Cancel, and then use the right arrow to highlight the print
icon . Select OK to print the pages.

TIP: Multiple report pages can be selected, and then printed together.

Pre-boot menu options


The Pre-boot menus are available prior to the printer initializing.

CAUTION: The Format Disk option (printers with a hard-disk drive only) performs a disk initialization
for the entire disk. The operating system, firmware files, and third party files (among other files) will be
completely lost. HP does not recommend this action.

TIP: The Pre-boot menu can be remotely accessed by using a telnet network protocol to establish an
administration connection to the printer. See the Remote Admin (all except M501) topic in the
Troubleshooting Manual.

Open the Pre-boot menu from a touchscreen control panel


Use the following procedure to open the Pre-boot menu from a touchscreen control panel.

1. Touch the middle of the control-panel display when you see the 1/8 under the logo.

Figure 4-1 Open the Pre-boot menu

1 2

78 Chapter 4 Solve problems


2. On the Pre-boot menu screen, use the following buttons to navigate the tests.

Figure 4-2 Pre-boot menu

Button Description

Use this button to see more information about a selected item.

Use this button to scroll up through menu items.

Use this button to select a highlighted menu item.

Use this button to scroll down through menu items.

Use this button to go back to the previous menu.

Not used.

Use this button to exit a diagnostic test.

Open the Pre-boot menu from a touchscreen control panel 79


3. Use the arrow buttons on the touchscreen to navigate the Pre-boot menu.

4. Touch the OK button to select a menu item.

Open the Pre-boot menu from a LCD control panel


Use the following procedure to open the Pre-boot menu from a LCD control panel.

1. Press the Cancel button when you see the 1/8 under the logo.

2. Use the arrow buttons on the control panel to navigate the Pre-boot menu.

3. Press the OK button to select a menu item.

Cold reset using the Pre-boot menu from a touchscreen control panel
Use the following procedure to perform a cold reset using the Pre-boot menu from a touchscreen control
panel.

CAUTION: This procedure resets all printer configurations and settings to factory defaults (customer
configurations and settings are lost).

1. Touch the middle of the control-panel display when you see the 1/8 under the logo.

Figure 4-3 Open the Pre-boot menu

1 2

2. Use the down arrow button to highlight the +3:Administrator item, and then touch the OK button.

3. Use the down arrow button to highlight the +8:Startup Options item, and then touch the OK
button.

4. Use the down arrow button to highlight the 2 Cold Reset item, and then touch the OK button to
select it.

5. Touch the Home button to return to the main Pre-boot menu and highlight the 1:Continue item, and
then touch the OK button.

NOTE: The printer will initialize.

Cold reset using the Pre-boot menu from a LCD control panel
Use the following procedure to perform a cold reset using the Pre-boot menu from a LCD control panel.

CAUTION: This procedure resets all printer configurations and settings to factory defaults (customer
configurations and settings are lost).

1. Press the Cancel button when you see the 1/8 under the logo.

80 Chapter 4 Solve problems


2. Use the down arrow button to highlight the +3:Administrator item, and then press the OK button.

3. Use the down arrow button to highlight the +8:Startup Options item, and then press the OK
button.

4. Use the down arrow button to highlight the 2 Cold Reset item, and then press the OK button to
select it.

5. Touch the Home button to return to the main Pre-boot menu and highlight the 1:Continue item, and
then touch the OK button.

NOTE: The printer will initialize.

NOTE: Some of the pre-boot options in the following tables are not supported by the current version
of the printer firmware and are included for information only. Future versions of firmware will support
these options.

Table 4-1 Pre-boot menu options (1 of 7)

Menu option First level Second level Third level Description

Continue Selecting the Continue item exits the Pre-boot menu


and continues the normal boot process.

If a selection is not made in the initial menu within


30 seconds, the printer returns to a normal boot (the
same as selecting Continue).

If the user navigates to another menu, the timeout


does not apply.

Sign In Enter the administrator PIN or service PIN if one is


required to open the Pre-boot menu.

Administrator This item navigates to the Administrator submenus.

If authentication is required (and the user is not


already signed in) the Sign In prompt displays. The
user is required to sign in.

Administrator Download Network This item initiates a Pre-boot firmware download


process. A USB Thumbdrive option will work on all
USB FutureSmart printers. USB or Network connections
are not currently supported.
USB
Thumbdrive

Administrator Format Disk This item reinitializes the disk and cleans all disk
partitions.

CAUTION: Selecting the Format Disk item


removes all data.

A delete confirmation prompt is not provided.

The system is not bootable after this action and


a 99.09.67 error displays on the control panel. A
firmware download must be performed to return
the system to a bootable state.

Cold reset using the Pre-boot menu from a LCD control panel 81
Table 4-1 Pre-boot menu options (1 of 7) (continued)

Menu option First level Second level Third level Description

Administrator Partial Clean This item reinitializes the disk (removing all data
except the firmware repository where the master
firmware bundle is downloaded and saved).

CAUTION: Selecting the Partial Clean item


removes all data except the firmware repository. A
delete confirmation prompt is not provided.

CAUTION: This procedure resets all printer


configurations and settings to factory defaults
(customer configurations and settings are lost).

This allows a user to reformat the disk by removing


the firmware image from the active directory
without having to download new firmware code
(printer remains bootable).

Administrator Change Select this item to set or change the administrator


Password password.

Administrator Clear Password Select the Clear Password item to remove a


password from the Administrator menu. Before the
password is actually cleared, a message will be
shown asking to confirm that the password should
be cleared. Press the OK button to confirm the
action.

When the confirmation prompt displays, press the


OK button to clear the password.

Table 4-2 Pre-boot menu options (2 of 7)

Menu option First level Second level Third level Description

Administrator Manage Disk Clear disk Select the Clear disk item to enable using an
external device for job storage. Job storage is
(continued) normally enabled only for the Boot device. This will
be grayed out unless the 99.09.68 error is displayed.

Administrator Manage Disk Lock Disk Select the Lock Disk item to lock (mate) a new
secure disk to this printer.

The secure disk already locked to this printer will


remain accessible to this printer. Use this function
to have more than one encrypted disk accessible by
the printer when using them interchangeably.

The data stored on the secure disk locked to this


printer always remains accessible to this printer.

Administrator Manage Disk Leave Unlocked Select the Leave Unlocked item to use a new secure
disk in an unlocked mode for a single service event.
The secure disk that is already locked to this printer
will remain accessible to this printer and uses the
old disk's encryption password with the new disk.

The secure disk that is already locked to this printer


remains accessible to this printer.

82 Chapter 4 Solve problems


Table 4-2 Pre-boot menu options (2 of 7) (continued)

Menu option First level Second level Third level Description

Administrator Manage Disk Clear Disk Pwd Select the Clear Disk Pwd item to continue using the
non-secure disk and clear the password associated
with the yet-to-be installed secure disk.

CAUTION: Data on the missing secure disk will be


permanently inaccessible.

Administrator Manage Disk Retain Password Select the Retain Password item to use the non-
secure disk for this session only, and then search
for the missing secure disk in future sessions.

Administrator Manage Disk Boot Device Secure Select the Secure Erase item to erase all of the data
Erase on the disk and unlock it if required.

This might take a long time.

NOTE: The system will be unusable until the system


files are reinstalled. The ATA secure-erase
command is a one-pass overwrite, which erases the
entire disk including firmware. The disk remains an
encrypted disk.

Administrator Manage Disk Boot Device Erase/ Select the Erase/Unlock item to cryptographically
Unlock erase all data on the disk and unlock the disk to
allow a user to gain access to it from any printer.

NOTE: The system will be unusable until the system


files are reinstalled. It erases the encryption key. The
encryption key is erased, so the disk becomes a non-
encrypted disk.

Administrator Manage Disk Boot Device Get Status This item provides disk status information if any is
available.

Table 4-3 Pre-boot menu options (3 of 7)

Menu option First level Second level Third level Description

Administrator Manage Disk Internal Select the Internal Device item to erase the internal
Device device or get a status about the internal device.
(continued) (continued)

Administrator Manage Disk Internal Secure Select the Secure Erase item to erase all of the data
Device Erase on the disk and unlock it if required.

This might take a long time.

NOTE: The system will be unusable until the


system files are reinstalled. The ATA secure-erase
command erases the entire disk, including firmware.
The disk remains an encrypted disk.

Administrator Manage Disk Internal Erase/ Select the Erase/Unlock item to cryptographically
Device Unlock erase all of the data on disk and unlock the disk to
allow the user to gain access to it from any printer.

NOTE: The system will be unusable until the


system files are reinstalled. The HP High
Performance Secure Hard Disk is erased.

Administrator Manage Disk Internal Get Status This item provides disk status information if any is
Device available.

Cold reset using the Pre-boot menu from a LCD control panel 83
Table 4-3 Pre-boot menu options (3 of 7) (continued)

Menu option First level Second level Third level Description

Administrator Manage Disk External Select the External Device item to erase the
Device external device or get status about the external
device.

Administrator Manage Disk External Secure Select the Secure Erase item to erase all of the data
Device Erase on the disk and unlock it if required.

This might take a long time.

NOTE: The system will be unusable until the


system files are reinstalled.

The ATA secure-erase command erases the entire


disk, including firmware. The disk remains an
encrypted disk.

Administrator Manage Disk External Erase/ Select the Erase/Unlock item to cryptographically
Device Unlock erase all of the data on disk and unlock the disk to
allow a user to gain access to it from any printer.

NOTE: The system will be unusable until the


system files are reinstalled. The encryption key is
erased, so the disk becomes a non-encrypted disk.

Administrator Manage Disk External Get Status This item provides disk status information if any is
Device available.

Table 4-4 Pre-boot menu options (4 of 7)

Menu option First level Second level Third level Description

Administrator Configure LAN IP Mode The network can be configured to obtain the
[DHCP] network settings from a DHCP server or as static.
(continued) NOTE: This
configuration is Use this item for automatic IP address acquisition
only active when from the DHCP server.
the Pre-boot
menu is open.

Administrator Configure LAN IP Mode Use this item to manually assign the network
[STATIC] addresses.
NOTE: This
configuration is
only active when
the Pre-boot
menu is open.

Administrator Configure LAN IP Mode IP Address Use this item to manually enter the IP addresses.
[STATIC]
NOTE: This
configuration is
only active when
the Pre-boot
menu is open.

Administrator Configure LAN IP Mode Subnet Mask Use this item to manually enter the subnet mask.
[STATIC]
NOTE: This
configuration is
only active when
the Pre-boot
menu is open.

84 Chapter 4 Solve problems


Table 4-4 Pre-boot menu options (4 of 7) (continued)

Menu option First level Second level Third level Description

Administrator Configure LAN IP Mode Default Use this item to manually enter the default
[STATIC] Gateway gateway.
NOTE: This
configuration is
only active when
the Pre-boot
menu is open.

Administrator Configure LAN IP Mode Save Select the Save item to save the manual settings.
[STATIC]
NOTE: This
configuration is
only active when
the Pre-boot
menu is open.

Table 4-5 Pre-boot menu options (5 of 7)

Menu option First level Second level Third level Description

Administrator Startup Options Select the Startup Options item to specify options
that can be set for the next time the printer is
(continued) turned on and initializes to the Ready state.

Administrator Startup Options Show Revision Not currently functional: Select the Show Revision
item to allow the printer to initialize and show the
firmware version when the printer reaches the
Ready state.

Once the printer power is turned on the next time,


the Show Revision item is unchecked so that the
firmware revision is not shown.

Administrator Startup Options Cold Reset Select the Cold Reset item to clear the IP address
and all customer settings. (This item also returns
all settings to factory defaults.)

NOTE: Items in the Service menu are not reset.

Administrator Startup Options Skip Disk Load Select the Skip Disk Load item to disable installed
third-party applications.

Administrator Startup Options Skip Cal Select the Skip Cal item to skip the printer
calibration for the very next power-initialization
cycle only.

Administrator Startup Options Lock Service CAUTION: Select the Lock Service item to lock
the Service menu access (both in the Pre-boot
menu and the Device Maintenance menu).

Service personnel must have the administrator


remove the Lock Service setting before they can
open the Service menu.

Administrator Startup Options Skip FSCK Select the Skip FSCK item to disable Chkdisk/
ScanVolume during startup.

Cold reset using the Pre-boot menu from a LCD control panel 85
Table 4-5 Pre-boot menu options (5 of 7) (continued)

Menu option First level Second level Third level Description

Administrator Startup Options First Power Not currently functional: This item allows the
printer to initialize as if it is the first time it has
been turned on.

For example, the user is prompted to configure


first-time settings like date/time, language, and
other settings.

Select this item so that it is enabled for the next


time the printer power is turned on.

When the printer power is turned on the next time,


this item is unchecked so that the pre-configured
settings are used during configuration, and the
first-time setting prompt is not used.

Administrator Startup Options Embedded Select the Embedded Jetdirect Off item to disable
Jetdirect Off the embedded HP Jetdirect.

By default this item is unchecked so that HP


Jetdirect is always enabled.

Administrator Startup Options WiFi Accessory Select the WiFi Accessory item to enable the
wireless accessory.

Table 4-6 Pre-boot menu options (6 of 7)

Menu option First level Second level Third level Description

Administrator Diagnostics Diagnostic items are useful to diagnose hardware


components and their interface connections. Use
(continued) these items to troubleshoot specific hardware
components, and the interface between them and
other components.

Administrator Diagnostics Memory Do Not Run Use the Do Not Run item to exclude the Memory
diagnostic when executing multiple diagnostics.

Administrator Diagnostics Short Use the Short item to select a brief memory test.

NOTE: This test requires about four minutes to


execute.

Administrator Diagnostics Long Use the Long item to select an extended memory
test.

NOTE: This test requires about twenty minutes


to execute.

Administrator Diagnostics Disk Do Not Run Use the Do Not Run item to exclude the Disk
diagnostic when executing multiple diagnostics.

Administrator Diagnostics Short Use the Short item to select a brief firmware self-
test.

NOTE: This test requires about two or three


minutes to execute.

Administrator Diagnostics Long Use the Long item to select an extended firmware
self-test.

NOTE: This test requires about sixty minutes to


execute.

86 Chapter 4 Solve problems


Table 4-6 Pre-boot menu options (6 of 7) (continued)

Menu option First level Second level Third level Description

Administrator Diagnostics Optimized Use the Optimized item to select a test that
checks the active sectors on the disk.

NOTE: This test requires about thirty minutes to


execute.

Administrator Diagnostics Raw Use the Raw item to select a test that checks
every sector on the disk.

NOTE: This test requires about fifty minutes to


execute.

Administrator Diagnostics Smart Use the Smart item to select a very brief test
that checks the drive self-monitoring analysis and
reporting technology (SMART) status—the drive
detects and reports reliability indicators to help
anticipate disk failures (SMART status).

Administrator Diagnostics CPB Use the CPB item to verify the integrity of the
copy processor board (CPB) and the formatter
PCA connections.

Administrator Diagnostics Interconnect Use the Interconnect item to verify the integrity of
the interconnect PCA (ICB) and its connections.

Administrator Diagnostics Run Selected Select the Run Selected item to execute a
selected test.

NOTE: If more than one test is selected, they are


executed in sequence.

Table 4-7 Pre-boot menu options (7 of 7)

Menu option First level Second level Third level Description

Administrator Remote Admin Start Telnet The Remote Admin item allows a service technician to
access to the printer Pre-boot menu remotely, and to
(continued) navigate the menu selections from a remote location.

IMPORTANT: A Remote Admin connection must be


initiated by a person that is physically present at the
printer.

This person will also need to provide a randomly


generated PIN to the remote service technician.
NOTE: For more information about using the
Remote Admin function, see "Remote Admin (M506/
M507/E50145, M527/M528/E52645)" in the
Troubleshooting Manual.

Administrator Remote Admin Stop Telnet

Administrator Remote Admin Refresh IP

Administrator System Triage Copy Logs If the device will not boot to the Ready state, or the
diagnostic log feature found in the Troubleshooting
menu is not accessible, then use the System Triage
item to copy the diagnostic logs to a USB flash drive
at the next printer start up.

The files can then be sent to HP to help diagnose the


problem.

Cold reset using the Pre-boot menu from a LCD control panel 87
Table 4-7 Pre-boot menu options (7 of 7) (continued)

Menu option First level Second level Third level Description

Administrator Change Svc Use this item to change the Service menu personal
PWD identification number (PIN).

Administrator Reset Svc PWD If the Service menu personal identification number
(PIN) has been changed. Use this item to reset it to the
original PIN.

Service Tools Reset Password Use this item to reset the Pre-boot administrator
password.

Service Tools Subsystems For manufacturing use only. Do not change these
values.

Developer Tools Netexec

Remote Admin (all except M501)


This section describes the following Remote Admin items.

The Remote Admin feature allows remote access the printer Pre-boot menu (BIOS environment). The
printer functions as a telnet server which uses the telnet networking protocol to transmit text data. Any
computer (with telnet installed and enabled) can function as the telnet client to remotely display and
interact with the Pre-boot menu.

IMPORTANT: While the Remote Admin function allows remote access the Pre-boot menu, for security
reasons the Remote Admin connection must be initiated by a person that is physically present at the
printer.

Required software and network connection


Before using the Remote Admin feature, make sure that the telnet network protocol is installed and
enabled on the remote telnet client computer.

NOTE: This section describes enabling and configuring the telnet feature for computers using a
Windows® operating system.

HP recommends that the telnet client computer be a Windows-based system; however, there are
other operating systems that support the telnet network protocol. For information about enabling and
configuring the telnet network protocol for other operating systems, see the owner's manual for that
operating system.

Enable the Windows telnet client


All computers using the Windows operating system have the telnet client installed, however, the telnet
client function might not be enabled by default.

NOTE: The figures and menus in this section are for the Windows 7 Enterprise® operating system.
Screens and menu selections might vary slightly for other operating systems.

88 Chapter 4 Solve problems


1. Use the Start menu to open the Control Panel, and then click the Programs item to select it.

Figure 4-4 Open the Control Panel

2. Click the Turn Windows features on or off item to select it.

Figure 4-5 Turn Windows features on or off

3. In the Windows Features box, scroll down to Telnet Client. If the check box is not checked, click the
box to select it, and then click the OK button.

TIP: If the check box is already checked then the telnet client function is already enabled. Click the
Cancel button.

Enable the Windows telnet client 89


Figure 4-6 Enable the telnet client feature

Network connection
The remote telnet client computer must have direct network access to the printer for the Remote Admin
function to operate. This means that the telnet client computer must be on the same network as the
printer.

The Remote Admin function cannot be accessed through a network firewall or other remote access
network security programs.

If a private network is not accessible, ask the network administrator to set up a virtual private network
(VPN) connection to the network.

Connect a remote connection


Use the following procedures to connect a remote connection.

Start the telnet server function at the printer


For security reasons the Remote Admin feature must be initiated by a person that is physically present
at the printer. The following steps must be performed by a person that is physically present at the printer.

NOTE: This person might need to sign in with an administrator or service password depending on how
the printer is configured.

1. Turn the printer on.

2. The HP logo displays on the printer control panel. When a 1/8 with an underscore displays, touch the
middle of the screen to open the Pre-boot menu.

90 Chapter 4 Solve problems


3. Use the arrow buttons on the touchscreen to scroll down and highlight the +3:Administrator item,
and then touch the OK button to select it.

Figure 4-7 Select the +3:Administrator item

4. Use the arrow buttons on the touchscreen to scroll down and highlight the +A:Remote Admin item,
and then touch the OK button to select it.

Figure 4-8 Select the +A:Remote Admin item

5. Use the arrow buttons on the touchscreen to scroll down and highlight the 1:Start Telnet item, and
then touch the OK button to select it.

Figure 4-9 Select the 1:Start Telnet item

6. Do one of the following

● If a connecting message displays briefly, go to 7..

Figure 4-10 Telnet connecting message

● If an error message displays, use the steps below to identify the problem.

Start the telnet server function at the printer 91


Figure 4-11 Telnet error message

a. The printer network cable is not correctly connected.

b. The BIOS LAN settings are incorrect.

– The printer should be configured to use a static IP address, but is configured to use
DHCP instead.

– The printer is configured to use a static IP address, but the IP address is incorrect.

c. The printer is correctly configured to use DHCP, but the DHCP server is not turned on or is
malfunctioning.

7. When the printer telnet server function is initialized, the following screen appears. Use the
information on this screen to connect the remote telnet client computer to the printer.

NOTE: The printer is now ready to receive remote telnet client commands.

● IP: The static or dynamically allocated IP address for the printer.

● Port: The standard telnet port (23).

● Pin: A randomly generated 4-digit personal identification number (PIN).

Figure 4-12 Telnet server function initialized

Start the telnet client function at the remote computer


The following steps establish a Remote Admin connection from a remote computer to the printer.

92 Chapter 4 Solve problems


1. From the Start menu click Run to open a dialog box, type cmd in the Open field, and then click the
OK button to open a Windows command window.

Figure 4-13 Open a command window

2. From any displayed directory, type telnet at the prompt, and then press the Enter key.

Figure 4-14 Start a telnet session

3. Type o <IP ADDRESS> at the telnet prompt, and then press the Enter key.

NOTE: For <IP ADDRESS>, substitute the IP address that was displayed in step 7 in "Start the
telnet server function at the printer" in the Troubleshooting Manual.

TIP: If the telnet connection fails to establish a connection, the printer is probably behind a firewall
or on a different network that the remote telnet client computer. See "Network connection" in the
Troubleshooting Manual.

Start the telnet client function at the remote computer 93


Figure 4-15 Establish a telnet connection

4. Type the PIN that was displayed in step 7 in "Start the telnet server function at the printer" in the
Troubleshooting Manual at the prompt, and then press the Enter key.

IMPORTANT: Make sure to type the PIN correctly. After five incorrect PIN entries, the printer
terminates the Remote Admin connection. The Remote Admin feature must be re-initiated at the
printer. See "Start the telnet server function at the printer" in the Troubleshooting Manual.

Figure 4-16 Enter the PIN

5. The following screen displays when the correct PIN is entered and the Remote Admin connection is
successful. For information about the Pre-boot menu and options, see "Pre-boot menu options" in
the Troubleshooting Manual.

NOTE: Because a Remote Admin connection is an unsecure telnet network protocol connection,
the following Pre-boot menu items are disabled for the remote telnet client computer.

● The +3:Administrator menu 4:Change Password item.

● The +3:Administrator menu 5:Clear Password item.

● The +3:Administrator menu 6:Disk Manage item.

94 Chapter 4 Solve problems


Figure 4-17 Remote Admin window

Disconnect a remote connection


The Remote Admin connection can be terminated from the printer control panel or the remote telnet
client computer.

NOTE: The following procedure describes terminating a Remote Admin connection from the remote
telnet client computer.

1. From the Pre-boot main menu, use the arrow buttons on the keyboard to scroll down to the
+3:Administrator item, and then press the Enter key.

Figure 4-18 Access the administrator menu

Disconnect a remote connection 95


2. Use the arrow buttons on the keyboard to scroll down to the +A:Remote Admin item, and then press
the Enter key.

Figure 4-19 Access the remote admin menu

3. Use the arrow buttons on the keyboard to scroll down to the 2:Stop Telnet item, and then press the
Enter key. The Remote Admin connection between the printer and the remote telnet client computer
terminates.

IMPORTANT: The printer remains in the Pre-boot menu. Have the person that is physically present
at the printer do the following:

● Touch the Home button to return to the main Pre-boot menu and highlight the 1:Continue item,
and then touch the OK button. The printer will continue to initialize.

Figure 4-20 Terminate the telnet connection

Print the event log


Printing the event log might be helpful in the troubleshooting process.

For more information, see the interpret control-panel messages and event log entries topics in the
printer Troubleshooting Manual.

Print the event log from the Administration menu (FutureSmart 3) or Support Tools menu
(FutureSmart 4) from a touchscreen control panel
Use the following procedure to print the event log from the Administration menu from a touchscreen
control panel.

96 Chapter 4 Solve problems


1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Event Log

3. The event log displays on the screen. To print it, touch the Print button.

Print the event log from the Administration menu (FutureSmart 3) or Support Tools menu
(FutureSmart 4) from a LCD control panel
Use the following procedure to print the event log from the Administration menu (FutureSmart 3) or the
Support Tools menu (FutureSmart 4) from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. If necessary, use the down arrow button to scroll to Print Event Log, and then press the OK button
to print the page.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then select OK.

2. Select Troubleshooting, and then select OK.

3. Select Event Log.

4. Use the down arrow to scroll down to Cancel, and then use the right arrow to highlight the print
icon . Select OK to print the pages.

TIP: Multiple report pages can be selected, and then printed together.

Print the event log from the Service menu from a touchscreen control panel
Use the following procedure to print the event log from the Service menu from a touchscreen control
panel.

1. From the Home screen on the printer control panel, scroll to and touch the Device Maintenance
button (FutureSmart 3), or touch the Support Tools button (FutureSmart 4).

2. Open the Service menu.

3. On the sign-in screen, select the Service Access Code option from the drop-down list.

4. Enter the following service access code for the printer:

● 10050615 (M506/E50045/M507/E50145)

● 11052715 (M527/E52545/M528/E52645)

Print the event log from the Administration menu (FutureSmart 3) or Support Tools menu (FutureSmart 4) from a LCD
control panel 97
5. Touch the Print Event Log item.

Print the event log from the Service menu from a LCD control panel
Use the following procedure to print the event log from the Service menu from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to Device
Maintenance, and then press the OK button.

2. Use the down arrow button to scroll to Service, and then press the OK button.

3. On the sign-in screen, use the down arrow button to scroll to Service Access Code option and
then press the OK button.

4. Enter the following service access code for the printer:

● 10050615 (M506/E50045/M507/E50145)

● 11052715 (M527/E52545/M528/E52645)

5. If necessary, use the down arrow button to scroll to Print Event Log, and then press the OK button
to print the page.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then select OK.

2. Select Service, and then select OK.

3. On the sign-in screen, select Service Access Code from the drop-down list.

4. Enter the following service access code for the printer:

● 10050615 (M506/E50045/M507/E50145)

● 11052715 (M527/E52545/M528/E52645)

5. Select Event Log.

6. Use the down arrow to scroll down to Cancel, and then use the right arrow to highlight the print
icon . Select OK to print the pages.

Clear the event log from a touchscreen control panel


Use the following procedure to clear the event log from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Device Maintenance
button (FutureSmart 3), or touch the Support Tools button (FutureSmart 4).

2. Open the Service menu.

3. On the sign-in screen, select the Service Access Code option from the drop-down list.

4. Enter the following service access code for the printer:

● 10050615 (M506/E50045/M507/E50145)

98 Chapter 4 Solve problems


● 11052715 (M527/E52545/M528/E52645)

5. Select the Clear Event Log item, and then touch the OK button.

Clear the event log from a LCD control panel


Use the following procedure to clear the event log from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to Device
Maintenance, and then press the OK button.

2. Use the down arrow button to scroll to Service, and then press the OK button.

3. On the sign-in screen, use the down arrow button to scroll to Service Access Code option and
then press the OK button.

4. Enter the following service access code for the printer:

● 10050615 (M506/E50045/M507/E50145)

● 11052715 (M527/E52545/M528/E52645)

5. If necessary, use the down arrow button to scroll to Clear Event Log, and then press the OK
button.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then select OK.

2. Select Service, and then select OK.

3. On the sign-in screen, select Service Access Code from the drop-down list.

4. Enter the following service access code for the printer:

● 10050615 (M506/E50045/M507/E50145)

● 11052715 (M527/E52545/M528/E52645)

5. Select Event Log.

6. Use the down arrow to scroll down to Cancel, and then use the right arrow to highlight the trash
can icon . Select OK to clear the event log.

Troubleshooting process
Review the following information about the troubleshooting process.

Determine the problem source


When the printer malfunctions or encounters an unexpected situation, the printer control panel alerts
the user to the situation.

This section contains a pre-troubleshooting checklist and a troubleshooting flow chart to filter out many
possible causes of the problem.

Clear the event log from a LCD control panel 99


● Use the pre-troubleshooting check list to gather information about the problem from the customer.

● Use the troubleshooting flowchart to pinpoint the root cause of hardware malfunctions. The
flowchart guides you to the section of this chapter that contains steps for correcting the
malfunction.

Before beginning any troubleshooting procedure, check the following issues:

● Are supply items within their rated life?

● Does the configuration page reveal any configuration errors?

NOTE: The customer is responsible for checking supplies and for using supplies that are in good
condition.

Pre-troubleshooting checklist
The following table includes basic questions to ask the customer to quickly help define the problem(s).

Table 4-8 Pre-troubleshooting checklist

General topic Questions

Environment ● Is the printer installed on a solid, level surface (+/- 1°)?

● Is the power-supply voltage within ± 10 volts of the specified power source?

● Is the power-supply plug inserted in the printer and the wall outlet (not a surge
protector)?

● Is the operating environment within the specified parameters?

● Is the printer exposed to ammonia gas, such as that produced by diazo copiers
or office cleaning materials?

NOTE: Diazo copiers produce ammonia gas as part of the copying processes.
Ammonia gas (from cleaning supplies or a diazo copier) can have an adverse
effect on some printer components (for example, the toner cartridge or
cartridges OPC).

● Is the printer exposed to direct sunlight?

● Is the printer exposed to an air conditioning or heating vent that can cause
temperature fluctuations?

Media ● Does the customer use only supported media?

● Is the media in good condition (no curls, folds, or distortion)?

● Is the media stored correctly and within environmental limits?

Input trays ● Is the amount of media in the tray within specifications?

● Is the media correctly placed in the tray?

● Are the paper guides aligned with the stack (no gaps in the stack or excessive
pressure causing the stack to bow)?

● Is the tray (or trays) correctly installed in the printer?

Toner cartridge ● Is the toner cartridge (or cartridges) installed correctly?

100 Chapter 4 Solve problems


Table 4-8 Pre-troubleshooting checklist (continued)

General topic Questions

Transfer unit and fuser ● Are the transfer unit and fuser installed correctly?

NOTE: For printers with an intermediate transfer belt (ITB), is the ITB installed
correctly and fully seated. If a replacement ITB was installed, was all of the
packing materials removed?

Covers ● Is the toner cartridge door closed?

Condensation ● Does condensation occur following a temperature change (particularly in


winter following cold storage)? If so, wipe affected parts dry or leave the printer
on for 10 to 20 minutes.

● Was a toner cartridge (or cartridges) opened soon after being moved from a
cold to a warm room? If so, allow the toner cartridge (or cartridges) to sit at
room temperature for 1 to 2 hours.

Miscellaneous ● Check for and remove any non-HP components (toner cartridges, memory
modules, and EIO cards) from the printer.

● Remove the printer from the network and ensure that the failure is associated
with the printer before beginning troubleshooting.

● For any color print-quality issues (color printers only), calibrate the printer, and
then print a diagnostics page to verify print quality.

Troubleshooting flowchart
This flowchart highlights the general processes to follow to quickly isolate and solve printer hardware
problems.

Each row depicts a major troubleshooting step. Follow a “yes” answer to a question to proceed to the
next major step. A “no” answer indicates that more testing is needed. Go to the appropriate section in
this chapter, and follow the instructions there. After completing the instructions, go to the next major
step in this troubleshooting flowchart.

Table 4-9 Troubleshooting flowchart

Step Question Action

1 Is the printer on and


does a readable message
Power on display?

Yes No Follow the power-on troubleshooting checks. See


"Power subsystem" in the Troubleshooting Manual.

After the control panel display is functional, see step 2.

2 Does the message Ready


display on the control
Control panel?
panel
messages

Yes No After the errors have been corrected, go to step 3.

Troubleshooting flowchart 101


Table 4-9 Troubleshooting flowchart (continued)

Step Question Action

3 Open the Troubleshooting


menu and print an event
Event log log to see the history of
errors with this printer.

Does the event log print?

Yes No If the event log does not print, check for error
messages.

If paper jams inside the printer, see the jams section of


the printer service manual.

If error messages display on the control panel when


trying to print an event log, see the control panel
message section of the printer troubleshooting service
manual.

After successfully printing and evaluating the event


log, see step 4.

4 Open the Reports


menu and print the
Information configuration pages to
pages verify that all the
accessories are installed.

Are all the accessories


installed?

Yes No If accessories that are installed are not listed on the


configuration page, remove the accessory and reinstall
it.

After evaluating the configuration pages, see step 5.

5 Does the print quality


meet the customer's
Print quality requirements?

Yes No Compare the images with the sample defects in the


image defect tables. See the images defects table in
the printer repair service manual.

After the print quality is acceptable, see step 6.

6 Can the customer print


successfully from the
Interface host computer?

Yes. This is the end of the No Verify that all I/O cables are connected correctly and
troubleshooting process. that a valid IP address is listed on the HP Jetdirect
configuration page.

If error messages display on the control panel when


trying to print an event log, see the control-panel
message section of the printer troubleshooting service
manual.

When the customer can print from the host computer,


this is the end of the troubleshooting process.

102 Chapter 4 Solve problems


Power subsystem
Review the following information about the power subsystem.

Power-on checks
The basic printer functions should start up when the printer is connected into an electrical outlet and
the power switch is pushed to the on position. If the printer does not start, use the information in this
section to isolate and solve the problem.

If the control panel display remains blank, random patterns display, or asterisks remain on the control
panel display, perform power-on checks to find the cause of the problem.

NOTE: For touchscreen control panel models, also try the control panel checks in the printer
troubleshooting manual.

Power-on troubleshooting overview


During normal operation, cooling fans begins to spin briefly after the printer power is turned on. Place a
hand over the vents in the right- and left-side covers. Lean close to the printer to hear the fans operating.
If the fan are operating, the dc side of the power supply is functioning.

If the fans are operating correctly, the next troubleshooting step is to isolate print engine, formatter, and
control panel problems. Perform an engine test. If the formatter is damaged, it might interfere with the
engine test. If the engine-test page does not print, try removing the formatter, and then performing the
engine test again. If the engine test is then successful, the problem is almost certainly with the formatter,
the control panel, or the cable that connects them.

NOTE: Depressing, and holding down, the test-page switch causes the printer to continually print test
pages. Releasing the switch stops the test page continuous printing.

Troubleshooting power on problems


Use the following procedure to troubleshoot power on problems.

1. Verify that power is available to the printer. If the printer is plugged into a surge protector or
uninterruptible power supply (UPS), remove it, and then plug the printer directly into a known
operating wall receptacle (make sure that the wall receptacle provides the correct voltage and
current for the printer).

Unplug any other devices on the same circuit that the printer is using.

2. Try another known operating wall receptacle and a different power cord.

3. Listen for startup noises (for example, fans or motors) and look for illuminated lights on the control
panel and formatter LEDs.

NOTE: Operational fans, motors, and control-panel lights indicate the following:

● AC power is present at the printer.

● The power supply is providing either or both 24 Vdc and 5 Vdc voltages.

● The DC controller microprocessor is functioning.

4. Check the following:

Power subsystem 103


a. Turn the printer on, and then listen for startup noises. If normal startup noises are heard, go to
step c below.

b. If normal startup noises are not heard, turn the printer off, and then remove any installed
accessories (for example, envelope feeders, paper feeders, or output accessories).

Turn the printer on, and then listen for startup noises. If normal startup noises are heard, the
problem might be with one of the accessories.

c. Turn the printer off and then remove the power connector from the formatter. Turn the printer
on, and then use a small pointed object (like a paper clip) to depress the test-page switch
located on the rear side of the printer (near the formatter).

NOTE: The test page can only use Tray 2 as the paper source, so make sure that paper is
loaded in Tray 2.

d. If the engine test page prints, the print engine is operating normally. Replace the formatter.

NOTE: M506/E50045/M507/E50145 (all) and M527dn/E52545dn/M528dn/E52645dn models


only: If the engine test page does not print, turn the printer off, remove the embedded
MultiMedia Card (eMMC), and then try the engine test again. If the page prints, the problem
might be the eMMC.

e. If after replacing the formatter normal startup noises are still not heard, replace the DC
controller.

NOTE: If the error persists after replacing these assemblies, escalate the problem to the
Global Business Unit (GBU).

Troubleshooting a blank control panel


A blank control panel display can be caused by one or more of the following:

1. Verify that power is available to the printer. If the printer is plugged into a surge protector or
uninterruptible power supply (UPS), remove it, and then plug the printer directly into a known
operating wall receptacle (make sure that the wall receptacle provides the correct voltage and
current for the printer).

104 Chapter 4 Solve problems


2. Make sure that the power switch is in the on position.

3. Make sure that the fans run briefly, which indicates that the power supply is operational.

4. Make sure that the control-panel display wire harness is connected.

5. Make sure that the formatter connectors are fully seated. Make sure the power switch is in the
on position, and then verify that the heartbeat LED is blinking and that the connectivity LED is
illuminated.

6. Remove any external solutions, and then try to turn the printer on again.

7. If the control panel display is blank, but the cooling fans run briefly after the printer power is turned
on, try printing an engine-test page to determine whether the problem is with the control panel
display, formatter, or other printer assemblies.

a. Remove the formatter.

b. Use a small pointed object to depress the test-page switch located on the rear of the printer.

NOTE: The test page can only use Tray 2 as the paper source, so make sure that paper is
loaded in Tray 2.

c. If the engine test page prints, the print engine is operating normally (a failed engine test print
page does not necessarily indicate that the print engine or DC controller is defective).

d. Use the control panel diagnostics to test the control panel. See the control panel checks
section in the printer troubleshooting manual. If the error persists, proceed to 8..

8. If the print engine appears to be correctly operating (the engine test page successfully printed) and
the control panel is still blank, replace the power supply.

9. If after replacing the power supply normal startup noises and lights are still not present, replace the
DC controller.

NOTE: If the error persists after replacing these assemblies, escalate the problem to the Global
Business Unit (GBU).

Troubleshooting a blank control panel 105


Control panel checks (M501)
The printer includes diagnostic tests for the control panel. This mode allows for troubleshooting issues
with the LEDs (2-line control panels), display, and the buttons.

1. Open the secondary service menu.

a. From the printer control panel, press the setup button to open the main menu.

b. Press and the down arrow button, and then quickly press the Cancel button.

c. Press the setup button. The message 2ndary Service appears on the control-panel display.

d. Press the OK button to open the 2ndary Service menu.

NOTE: Use the arrow buttons to scroll though the 2ndary Service menu.

2. Select one of the following tests:

● LED test: Test the LED lights on 2-line control panels. The touchscreen control panels do not
have any LEDs.

● Display Test: Test the control panel display.

● Button Test: Test the control panel buttons.

Control panel checks (all except M501)


Review the following information about control panel checks.

NOTE: The printer includes a diagnostic test mode for the touchscreen control panels. Diagnostic
tests are not available for the LCD control panel.

Control panel diagnostics (M506x/M507x and M527/E52545/M528/E52645)


Review the following information about the control panel diagnostics.

Touchscreen diagnostic mode (M506x, M527/E52545/M528/E52645)


Use the diagnostics in this section to test the control panel hardware and embedded firmware.

These tests are useful for checking control panel functionality independent of the printer control panel
system diagnostics. To test the control panel using the system diagnostics, see "Control panel system
diagnostics (M506x/M507x, M527/E52545/M528/E52645)" in the Troubleshooting Manual.

106 Chapter 4 Solve problems


1. M506x only: Locate the diagnostic-tests access button on the back of the control panel.

Figure 4-21 Diagnostic-tests access button (M506x)

2. M506x only: Press the diagnostics-access button. Repeatedly pressing the button cycles through
the available diagnostics.

NOTE: A pen, pencil, or other small blunt object is needed to press the button.

TIP: When pressed, the button illuminates green.

Figure 4-22 Press the diagnostics-access button (M506x)

Touchscreen diagnostic mode (M506x, M527/E52545/M528/E52645) 107


3. M527/E52545/M528/E52645 only: Locate the diagnostic-tests access button on the back of the
control panel.

Figure 4-23 Diagnostic-tests access button (M527/E52545/M528/E52645)

4. M527/E52545/M528/E52645 only: Press the diagnostics-access button. Repeatedly pressing the


button cycles through the available diagnostics.

Figure 4-24 Press the diagnostics-access button (M527/E52545/M528/E52645)

5. A yellow screen appears (after the first press of the button) indicating that the control panel
firmware is version A (a magenta screen indicates version B firmware).

NOTE: If a different color appears on the screen, contact your global business unit (GBU) to
determine the firmware version.

TIP: After 4 seconds of inactivity, the diagnostic mode times out and is exited.

108 Chapter 4 Solve problems


Figure 4-25 Control panel version A yellow screen

6. Touch the screen to cycle the screen through the following:

● A red screen.

● A green screen.

● A blue screen.

● Five brightness levels of a white screen.

Touchscreen diagnostic mode (M506x, M527/E52545/M528/E52645) 109


● A final black screen.

TIP: When the final black screen displays, press the Home button to cycle through the
diagnostic screens and test its functionality.

7. Pressing the diagnostic-tests button with the black screen displayed exits the diagnostic mode.

Figure 4-26 Exit the diagnostic mode

Touchscreen diagnostic mode (M507x and E50145dn)


Use the diagnostics in this section to test the control panel hardware and embedded firmware.

These tests are useful for checking control panel functionality independent of the printer control panel
system diagnostics. To test the control panel using the system diagnostics, see "Control panel system
diagnostics (M506x/M507x, M527/M528/E52645)" in the Troubleshooting Manual.

110 Chapter 4 Solve problems


1. M507x and E50145dn only: Locate the diagnostic-tests access button on the back of the control
panel.

Figure 4-27 Diagnostic-tests access button (M507x and E50145dn)

2. Press the diagnostics-access button to enter the diagnostic mode.

NOTE: A pen, pencil, or other small blunt object is needed to press the button.

TIP: When pressed, the button illuminates green.

Figure 4-28 Press the diagnostics-access button (M507x and E50145dn)

Repeatedly pressing the button cycles through different brightness levels on the touchscreen
control panel.

3. To exit the diagnostic mode, wait approximately five seconds. The diagnostic mode automatically
ends, and the touchscreen control panel returns to normal mode.

Touchscreen diagnostic mode (M507x and E50145dn) 111


Control panel system diagnostics (M506x/M507x, M527/E52545/M528/E52645)
Use the diagnostics in this section to test the control panel hardware and display using the printer
firmware system diagnostics.

Open the control panel system diagnostic tests


Use the following procedure to open the control panel system diagnostics tests from a touchscreen
control panel.

1. Turn the printer power off, and then on again.

2. Touch the middle of the control panel display when you see the 1/8 under the logo.

Figure 4-29 Open the Pre-boot menu

1 2

3. On the Pre-boot menu screen, use the following buttons to navigate the tests.

Figure 4-30 Pre-boot menu

Table 4-10 Pre-boot menu button descriptions

Button Description

Use this button to see more information about a selected


item.

112 Chapter 4 Solve problems


Table 4-10 Pre-boot menu button descriptions (continued)

Button Description

Use this button to scroll up through menu items.

Use this button to select a highlighted menu item.

Use this button to scroll down through menu items.

Use this button to go back to the previous menu.

Not used.

Use this button to exit a diagnostic test.

4. Use the down arrow button to scroll to +3 Administration, and then press the OK button to select
it.

Figure 4-31 Access the administration menu

Open the control panel system diagnostic tests 113


5. Use the down arrow button to scroll to +E CP Diagnostics, and then press the OK button to select
it.

NOTE: An administrator password might be required to continue.

Figure 4-32 Access the diagnostics menu

Screen test
Use the following procedure to perform a screen test.

1. Open the control panel system diagnostic tests. See "Open the control panel systems diagnostic
tests" in the Troubleshooting Manual.

2. With 1 Screen Test highlighted, press the OK button to select it.

Figure 4-33 Open the screen test

The blue vertical gradient screen appears.

114 Chapter 4 Solve problems


Figure 4-34 Blue vertical gradient screen

3. Touch the touchscreen to scroll though the remaining touchscreen test screens.

NOTE: Touch the Home button to exit the test.

Table 4-11 Touchscreen test screens

Screen Description

Green vertical gradient

Red vertical gradient

Blue horizontal gradient

Screen test 115


Table 4-11 Touchscreen test screens (continued)

Screen Description

Green horizontal gradient

Red horizontal gradient

Blue with black horizontal interlaced

Green with black horizontal interlaced

Red with black horizontal interlaced

Blue with black vertical interlaced

116 Chapter 4 Solve problems


Table 4-11 Touchscreen test screens (continued)

Screen Description

Green with black vertical interlaced

Red with black vertical interlaced

Black with white center

White with black center

Checkerboard

Multicolor stripes

Screen test 117


Table 4-11 Touchscreen test screens (continued)

Screen Description

Blue green grid meshing

Touch test
Use the following procedure to perform a touch test.

1. Open the control panel system diagnostic tests. See "Open the control panel systems diagnostic
tests" in the Troubleshooting Manual.

2. Use the down arrow button to scroll to 2 Touch Test, and then press the OK button to select it.

Figure 4-35 Open the touch test

3. Use your finger to touch the white grid on the display.

Figure 4-36 Touch the white grid

118 Chapter 4 Solve problems


A mark appears on the grid where it was touched.

NOTE: Touch the Home button to exit the test.

Figure 4-37 Verify the mark

SoftKey test
Use the following procedure to perform a SoftKey test.

1. Open the control panel system diagnostic tests. See "Open the control panel systems diagnostic
tests" in the Troubleshooting Manual.

2. Use the down arrow button to scroll to 3 SoftKey Test, and then press the OK button to select it.

Figure 4-38 Open the softkey test

SoftKey test 119


3. When prompted, touch the Home button.

Figure 4-39 Touch the Home button

If the test is successful, the following screen appears on the display.

NOTE: Touch the screen to exit the test.

Figure 4-40 Successful test

Backlight test
Use the following procedure to perform a backlight test.

1. Open the control panel system diagnostic tests. See "Open the control panel systems diagnostic
tests" in the Troubleshooting Manual.

120 Chapter 4 Solve problems


2. Use the down arrow button to scroll to 4 Backlight Test, and then press the OK button to select it.

After selecting the 4 Backlight Test, the screen automatically dims, and then returns to full
brightness.

NOTE: Touch any key to exit the test.

Figure 4-41 Open the backlight test

Sound test
Use the following procedure to perform a sound test.

1. Open the control panel system diagnostic tests. See "Open the control panel systems diagnostic
tests" in the Troubleshooting Manual.

2. Use the down arrow button to scroll to 5 Sound Test, and then press the OK button to select it.

After selecting the 5 Sound Test, the printer emits a series of audible tones.

NOTE: Touch any key to exit the test.

Sound test 121


Figure 4-42 Open the sound test

Keyboard test (M527c/z, E52545c, M528c/z, E52645c only)


Use the following procedure to perform a keyboard test on M527c/z, E52545c, M528c/z, and E52645c
printers only.

IMPORTANT: The control panel system diagnostic tests include a 6 Keyboard Test item. This test is not
valid for the M506x, M507x, M527dn/f, E52545dn, M528dn/f, or E52645dn printers even though this
option is present in the control panel system diagnostic tests menu.

If the 6 Keyboard Test is opened on the M506x, M507x, M527dn/f, E52545dn, M528dn/f, or E52645dn
printers, the printer power must be turned off to exit the test.

HP does not recommend turning the printer power off during the control panel system diagnostic tests.

1. Open the control panel system diagnostic tests. See the control panel system diagnostics test
section in the Troubleshooting Manual.

122 Chapter 4 Solve problems


2. Use the down arrow button to scroll to 6 Keyboard Test, and then press the OK button to select it.

Figure 4-43 Do not open the keyboard test except for M527c/z, E52545c, M528c/z, or E52645c
printers

3. When prompted, touch the H key on the keyboard or the Home button to exit the test.

Version
Use the following procedure to view the control panel version information.

1. Open the control panel system diagnostic tests. See "Open the control panel systems diagnostic
tests" in the Troubleshooting Manual.

2. Use the down arrow button to scroll to 7 Version, and then press the OK button to select it.

NOTE: Touch any key to exit the test.

Select 7 Version to view the following types of information:

NOTE: The following types of information are for the control panel only, not the printer.

● Panel ID

● Hardware (version)

● Firmware (version)

● KB Hw (version)

● KB Firm (version)

● LCD Vendor

● Touch Controller Version

Version 123
Figure 4-44 Open the version information

Control panel diagnostic flowcharts (M506x/M507x, M527/E52545/M528/E52645)


Use the flowcharts in this section to troubleshoot the following control panel problems.

Touchscreen black, white, or dim (no image)


To open the diagnostic function, press the button on the back of the control panel.

124 Chapter 4 Solve problems


Figure 4-45 Touchscreen blank, white, or dim (no image)

Black display White display Dim display


(no backlight (no image) (no image)
or image)

Is the Home button


Y
illuminated
(bright white)?
Is the product in bright
Open the sunlight?
diagnostic function. If yes, move the
N
product to a
different location.

Touch the display or Home button


to exit sleep mode. Make sure that
the product is plugged in and
the power is turned on. Does an image
appear on the Y
control panel?
Open the
diagnostic function.
Perform the
N backlight test.

Turn the product power off.


Does the display
Y Inspect and reseat the
turn on?
control panel cables.
Remove and reseat the
formatter cables.
Make sure that the
Problem solved.
formatter LEDs function. Is the backlight
N Y Y
adjustable?

Are the formatter


LEDs functioning? Problem fixed? Y

Do not replace the control panel.


N Turn the product power off.
Check connection and cables on the formatter
and at the control panel.

Turn the product power off. N


Remove and reseat the formatter
cables.
Do not replace the control panel.
N

Replace the
control panel.

Touchscreen has an unresponsive zone


To open the diagnostic function, press the button on the back of the control panel.

Touchscreen has an unresponsive zone 125


Figure 4-46 Touchscreen has an unresponsive zone
Touchscreen
has an
unresponsive
zone

Is the area of the


touchscreen you are touching
greyed out (intentionally
deactivated)?

Open the
diagnostic function.
Perform the
touch test.

Does the previously


inactive area respond
to a touch?

Y
Turn the product
power off,
and then
on again.

Replace the Does the previously


N inactive area respond
control panel.
to a touch?

Do not replace the


control panel.

No control panel sound


To open the diagnostic function, press the button on the back of the control panel.

126 Chapter 4 Solve problems


Figure 4-47 No control panel sound

Control panel
has no
sound

Open the following menus:


Administration
Display Settings
Key Press Sound
Select the following:
On
Save

Can sounds
be heard?

N
Y

Open the
diagnostic function.
Perform the sound test.

Can sounds
be heard?
Y

N
Do not replace the
control panel.
Turn the product power off.
Remove the control panel.
Check the cables to the speaker.
Replace the control panel. N Reseat the cables to the speaker.
Turn the product power on.
Can sounds be heard?

Home button is unresponsive


To open the diagnostic function, press the button on the back of the control panel.

Home button is unresponsive 127


Figure 4-48 Home button is unresponsive
Home button
Unresponsive
Note: If illuminated: continue.
If not illuminated: verify that
the power is turned on,
the printer is not in sleep mode,
turn the power off, and
then on again.

Open the
diagnostic function.
Perform the Home
button test.

Does the virtual LED


illuminate green when
the Home button is pressed?

Turn the product power off,


and then on again.

Open the
diagnostic function.
Perform the
Home button test.

Does the virtual LED


illuminate green when
the Home button is pressed?
Y

Replace the Do not replace the


control panel. control panel.

Hardware integration pocket (HIP) is not functioning (control panel functional)


Review the following information when the HIP is not functioning, but the control panel is functional.

128 Chapter 4 Solve problems


Figure 4-49 Hardware integration pocket (HIP) is not functioning (control panel functional)

Hardware integration
pocket (HIP)
not functional
(control panel
functional)

Check that all installed hardware integration


pocket devices are within HP specifications.
The control panel provides only 0.5 Amps to
the port. If an installed device attempts to draw
more power than is provided, the port is
automatically disabled. Troubleshoot third-party
devices with the device manufacturer.

Tools for troubleshooting


This section describes tools that can help to solve printer problems.

Individual component diagnostics


Review the following information about individual component diagnostics.

LED diagnostics (M501)


LED, engine, and individual diagnostics can identify and troubleshoot printer problems.

Network port LEDs (M501)


The formatter has two network port LEDs. When the printer is connected to a properly working network
through a network cable, the amber LED indicates network activity, and the green LED indicates the link
status.

Figure 4-50 Formatter network port LEDs

2
1

1 Link status LED (green)

Tools for troubleshooting 129


2 Network activity LED (amber)

A blinking amber LED indicates network traffic. If the green LED is off, a link has failed. For link failures,
check all of the network cable connections. In addition, you can try to manually configure the network
card link speed setting by using the printer control panel.

1. On the printer control panel, press the OK button.

2. Open the following menus:

● Network Setup

● Link Speed

3. Select the appropriate link speed.

M501 control panel LEDs


The state of the Ready light and Attention light on the printer signal the printer status. The following table
outlines the possible control panel light states.

Printer state Ready light state Attention light state

Initializing Blinking Blinking

Ready On Off

Receiving data/processing job or Blinking Off


cancelling job

Error message Off Blinking

Fatal error (49 or 79 error)1 On On


1 The printer restarts after one of these errors occurs.

LED diagnostics (all except M501)


LED, engine, and individual diagnostics can identify and troubleshoot printer problems.

Understand lights on the formatter


Three LEDs on the formatter indicate that the printer is functioning correctly.

130 Chapter 4 Solve problems


Figure 4-51 Formatter LED lights

1 Heartbeat LED

2 HP Jetdirect LEDs

Heartbeat LED
The heartbeat LED indicates that the formatter is functioning correctly.

While the printer is initializing after it is turned on, the LED blinks rapidly, and then turns off. When the
printer has finished the initialization sequence, the heartbeat LED pulses on and off.

The following list describes the heartbeat LED operation while the printer is executing the firmware boot
process.

NOTE: When the initialization process completes, the heartbeat LED should be illuminated solid
green.

If after initialization, the heartbeat LED is not solid green, see Table 4-12 Heartbeat LED, printer
operational (all except M501) on page 132.

● Green

– Blinking: The printer is correctly functioning.

– Solid: The FW has not yet booted.

● Amber

Heartbeat LED 131


– Blinking: The control panel is not detected.

– Solid: The FFC between the formatter and DC controller is not connected or is damaged.

● Red

– Solid: Valid SPI code; there is a problem releasing ASIC and running the BIOS

Solid: BIOS initiates PROSAC to change the LED from red to green.

Solid: PROSAC is not running (No ROM or SPI code).

– Blinking: Valid SPI code not found.

● Off: No 5V or 3.3V PROSAC power.

The following table describes the heartbeat LED operation when the printer completes the firmware
boot process and is in the Ready state.

Table 4-12 Heartbeat LED, printer operational (all except M501)

LED color Description

Green ● Normal operation

– Formatter is operating normally

– Firmware is operating normally

– Control panel is connected

Yellow ● Formatter cannot connect to the control panel

– Check control panel connections

– Verify control panel functionality

Red ● Formatter error or failure

– Serial peripheral interface (SPI) flash memory boot error

– Power on self-test (formatter) failed

– Diagnostic (formatter) failed

Off TIP: The heartbeat LED is off if the power cable is disconnected, the printer power switch is in the
off position, or the printer is in Sleep Mode.

● Firmware or system freeze

– Check control panel for an error message

– Control panel failure

NOTE: This condition is not usually caused by a formatter failure. Turn the power off, and then on
again. If the error persists, perform a firmware upgrade.

HP Jetdirect LEDs
The embedded HP Jetdirect print server has two LEDs. The yellow LED indicates network activity, and
the green LED indicates the link status. A blinking yellow LED indicates network traffic. If the green LED is
off, a link has failed.

132 Chapter 4 Solve problems


For link failures, check all the network cable connections. In addition, try to manually configure the link
settings on the embedded print server by using the printer control-panel menus.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Settings button (FutureSmart 4).

2. Open the following menus:

● Network Settings (FutureSmart 3) or Networking (FutureSmart 4).

● Embedded Jetdirect Menu

● Link Speed

3. Select the appropriate link speed, and then touch the OK button.

Engine diagnostics
The printer contains extensive internal engine diagnostics that help in troubleshooting print quality,
paper path, noise, assembly, and timing issues.

Engine test button


To verify that the printer engine is functioning, print an engine test page.

Use a small pointed object to depress the test-page switch located on the rear side of the printer. The
test page should have a series of lines that are parallel to the short end of the page. The test page can
use only Tray 2 as the paper source, so make sure that paper is loaded in Tray 2.

NOTE: Depressing and holding down the test-page switch causes the printer to continually print test
pages. Releasing the switch stops the test page continuous printing.

Figure 4-52 Engine test button

Defeating interlocks
Different tests can be used to isolate different types of issues. For assembly or noise isolation, run the
diagnostic test when the toner cartridge door or rear door is open.

Engine diagnostics 133


Defeating the door interlocks allows observation of the paper pick operation (and view the page enter
registration).

WARNING! Be careful when performing printer diagnostics to avoid risk of injury. Only trained service
personnel should open and run the diagnostics with a door open. Never touch any of the power
supplies when the printer is turned on.

Defeat the rear door interlock


Use the following procedure to defeat the rear door interlock.

1. Open the rear door.

2. Insert a folded piece of paper into the slot.

TIP: Fold a stiff piece of paper, for example a business card or index card, into two 10 mm (.375 in)
strips, and insert the strips into the slot for the cartridge door logic switches.

Figure 4-53 Defeat the rear door interlock

Defeat the toner cartridge door interlock


Use the following procedure to defeat the toner cartridge door interlock.

1. Open the toner cartridge door.

2. Insert a folded piece of paper into the slot.

TIP: Fold a stiff piece of paper, for example a business card or index card, into two 10 mm (.375 in)
strips, and insert the strips into the slot for the cartridge door logic switches.

134 Chapter 4 Solve problems


Figure 4-54 Defeat the toner cartridge door interlock

Disable cartridge check (all except M501)


Use this diagnostic test to print internal pages or send an external job to the printer when the toner
cartridge is removed or exchanged. Supply errors are ignored while the printer is in this mode.

When the printer is in this mode, access the troubleshooting menus and print internal pages (the print
quality pages will be the most useful). This test can be used to isolate problems, such as noise, and to
isolate print-quality problems that are related to the toner cartridge.

NOTE: Do not remove or exchange the toner cartridge until after beginning the disable cartridge
check diagnostic.

Disable cartridge check from a touchscreen control panel


Use the following procedure to disable cartridge check from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Diagnostic Tests

● Disable Cartridge Check

Disable cartridge check from a LCD control panel


Use the following procedure to disable cartridge check from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

Disable cartridge check (all except M501) 135


3. Use the down arrow button to scroll to Diagnostics, and then press the OK button.

4. Use the down arrow button to scroll to Disable Cartridge Check, and then press the OK button to
select it.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Select Continue to enter Maintenance Mode.

5. Use the down arrow button to scroll to Disable Cartridge Check, and then press the OK button to
select it.

Paper path and sensor diagnostic tests (all except M501)


Review the following information about the paper path and sensor diagnostics test for the M506/M507/
E50145 and M527/M528/E52645 printers.

Paper path test (all except M501)


This diagnostic test generates one or more test pages. Use these pages to isolate the cause of jams.

To isolate a problem, specify which input tray to use, specify whether to use the duplex path (duplex
models only), and specify the number of copies to print. Multiple copies can be printed to help isolate
intermittent problems. The following options become available after beginning the diagnostic feature:

● Print Test Page: Run the paper-path test from the default settings: Tray 2, no duplex, and one copy.
To specify other settings, scroll down the menu, and select the setting, and then scroll back up and
select Print Test Page to start the test.

● Source Tray: Select Tray 1, Tray 2, or the optional tray.

● Test Duplex Path: Enable or disable two-sided printing from designated optional tray (depending on
how many optional accessories are installed.

● Number of Copies: Set the numbers of copies to be printed; the choices are 1, 10, 50, 100, or 500.

Access the paper path test from a touchscreen control panel


Use the following procedure to access the paper path test from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Diagnostic Tests

● Paper Path Test

3. Select the paper path test options for the test.

136 Chapter 4 Solve problems


Access the paper path test from a LCD control panel
Use the following procedure to access the paper path test from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Use the down arrow button to scroll to Paper Path Test, and then press the OK button.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Select Continue to enter Maintenance Mode.

5. Use the down arrow button to scroll to Paper Path Test, and then press the OK button.

Paper path sensors test (all except M501)


This test displays the status of each paper path sensor and allows viewing of sensor status while
printing internal pages.

Access the paper path sensors test from a touchscreen control panel
Use the following procedure to access the paper path sensors test from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Diagnostic Tests

● Paper Path Sensors

3. Touch Start to run the test.

Access the paper path sensors test from a LCD control panel
Use the following procedure to access the paper path sensors test from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

Access the paper path test from a LCD control panel 137
4. Use the down arrow button to scroll to Paper Path Sensors, and then press the OK button.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Select Continue to enter Maintenance Mode.

5. Use the down arrow button to scroll to Paper Path Sensors, and then press the OK button.

NOTE: The menu list of sensors and switches for the Paper path sensors test, Manual Sensor Test,
and the Tray/Bin Manual Sensor Test varies depending on which optional accessories are installed.

The tables in this section describe the sensor tests available with an optional 1x550-sheet paper
feeder installed.

For trays other than Tray 1 or Tray 2, the tray number associated with a sensor or switch depends on
the number of accessories installed.

Table 4-13 Paper path sensors diagnostic tests (all except M501)

Sensor name Sensor/Switch Replacement part number Descriptions


number

Tray 3 feed sensor1 PS8008 F2A68-67909 Optional paper feeder

Prefeed sensor PS102 NA Not replaceable2

Top-of-Page (TOP) PS215 NA Not replaceable2


sensor

Paper width 3 sensor NA NA Not replaceable2

Paper width 2 sensor NA NA Not replaceable2

Paper width 1 sensor NA NA Not replaceable2

Fuser output sensor PS2 RM2-5679-000CN (110 V) Fuser

RM2-5692-000CN (220 V)

(M501/M506/E50045/M527/E52545)

Fuser output sensor PS2 RM2-2585-000CN (110 V) Fuser

RM2-2586-000CN (220 V)

(M507/E50145/M528/E52645)

Duplexer refeed PS502 NA Not replaceable2


sensor

NOTE: Duplex
models only.

138 Chapter 4 Solve problems


Table 4-13 Paper path sensors diagnostic tests (all except M501) (continued)

Sensor name Sensor/Switch Replacement part number Descriptions


number

Output bin full sensor PS4 NA Not replaceable2


1 Only appears if optional accessories are installed.
2 Require whole unit replacement.

Manual sensor tests (all except M501)


The table in this section lists the sensors and switches available in the Manual Sensor Test.

Access the manual sensor test from a touchscreen control panel


The Manual Sensor Test screen shows the sensor number, sensor name (M506x/M507x and M527/
E52545/M528/E52645 only), sensor state (active or inactive), and the number of times the sensor has
been toggled (activated).

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Diagnostic Tests

● Manual Sensor Test

3. Activate the desired sensor, and then check the control panel display to verify the sensor state
(active or inactive).

NOTE: Only the M506x/M507x and M527/E52545/M528/E52645 control panel displays the State
and Toggle descriptor.

● The State virtual LED next to the sensor number and sensor name (M506x/M507x and M527/
E52545/M528/E52645 only) illuminates green when the sensor is active.

● The Toggle virtual LED next to the sensor number and sensor name (M506x/M507x and M527/
E52545/M528/E52645 only) illuminates green after the sensor is activated and increments by
one each time the sensor is interrupted (activated or deactivated).

For example, opening the front door increments the SW501 Cartridge doorToggled item count
two times—once when the door is opened, and once when the door is closed.

Access the manual sensor test from a LCD control panel


Use the following procedure to access the manual sensor test from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

Manual sensor tests (all except M501) 139


4. Use the down arrow button to scroll to Manual Sensor Test, and then press the OK button.

5. Activate the desired sensor, and then check the control panel display to verify the sensor state
(active or inactive).

TIP: Press the return arrow button to reset the sensor or press the Cancel button to exit the
test.

NOTE: Only the M506x/M507x and M527/E52545/M528/E52645 control panel displays the State
and Toggle descriptor.

● The State virtual LED next to the sensor number and sensor name (M506x/M507x and M527/
E52545/M528/E52645 only) illuminates green when the sensor is active.

● The Toggle virtual LED next to the sensor number and sensor name (M506x/M507x and M527/
E52545/M528/E52645 only) illuminates green after the sensor is activated and increments by
one each time the sensor is interrupted (activated or deactivated).

For example, opening the cartridge door increments the SW501 Front door opening/closing
Toggled item count two times—once when the door is opened, and once when the door is
closed.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Select Continue to enter Maintenance Mode.

5. Use the down arrow button to scroll to Manual Sensor Test, and then press the OK button.

6. Activate the desired sensor, and then check the control panel display to verify the sensor state
(active or inactive).

TIP: Press the return arrow button to reset the sensor or press the Cancel button to exit the
test.

NOTE: Only the M506x/M507x and M527/E52545/M528/E52645 control panel displays the State
and Toggle descriptor.

● The State virtual LED next to the sensor number and sensor name illuminates green when the
sensor is active.

● The Toggle virtual LED next to the sensor number and sensor name illuminates green after the
sensor is activated and increments by one each time the sensor is interrupted (activated or
deactivated).

For example, opening the front door increments the SW3 Front door opening/closing Toggled
item count two times—once when the door is opened, and once when the door is closed.

NOTE: The following table describes the sensor tests available with an optional 1x550-sheet paper
feeder installed.

140 Chapter 4 Solve problems


For trays other than Tray 1 or Tray 2, the tray number associated with a sensor or switch depends on
the number and type of accessories installed.

Table 4-14 Manual sensor diagnostic tests (all except M501)

Sensor or switch Replacement Part number Description

SW501 Cartridge door sensor RK2-0534-000CN Microswitch (SW2)

PS8008 Tray 3 feed sensor1 F2A68-67909 550-sheet paper feeder

PS102 Prefeed sensor NA Not replaceable2

PS215 Top-of-Page (TOP) sensor NA Not replaceable2

Paper width 3 sensor NA Not replaceable2

Paper width 2 sensor NA Not replaceable2

Paper width 1 sensor NA Not replaceable2

PS2 Fuser output sensor RM2-5679-000CN (110 V) Fuser

RM2-5692-000CN (220 V)

(M501/M506/E50045/M527/E52545)

PS2 Fuser output sensor RM2-2585-000CN (110 V) Fuser

RM2-2586-000CN (220 V)

(M507/E50145/M528/E52645)

PS502 Duplexer refeed sensor NA Not replaceable2

NOTE: Duplex models only.

PS4 Output bin full sensor NA Not replaceable2


1 Only appears if optional accessories are installed.
2 Requires whole unit replacement.

Tray/bin manual sensor test (all except M501)


The table in this section lists the sensors and switches available in the Tray/Bin Manual Sensor Test.

Access the tray/bin manual sensor test from a touchscreen control panel
The Tray/Bin Manual Sensor Test screen shows the sensor number, sensor name (M506x/M507x and
M527/E52545/M528/E52645 only), sensor state (active or inactive), and the number of times the sensor
has been toggled (activated).

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Diagnostic Tests

● Tray/Bin Manual Sensor Test

Tray/bin manual sensor test (all except M501) 141


3. Activate the desired sensor, and then check the control panel display to verify the sensor state
(active or inactive).

NOTE: Only the M506x/M507x and M527/E52545/M528/E52645 control panel displays the State
and Toggle descriptor.

● The State virtual LED next to the sensor number and sensor name (M506x/M507x and M527/
E52545/M528/E52645 only) illuminates green when the sensor is active.

● The Toggle virtual LED next to the sensor number and sensor name illuminates green after the
sensor is activated and increments by one each time the sensor is interrupted (activated or
deactivated).

For example, raising, and then releasing, the output bin full flag increments the PS4 Output bin
full Toggled item count two times—once when the flag is raise, and once when it is released.

Access the tray/bin manual sensor test from a LCD control panel
Use the following procedure to access the tray/bin manual sensor test from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Use the down arrow button to scroll to Tray/Bin manual Sensor Test, and then press the OK
button.

5. Activate the desired sensor, and then check the control panel display to verify the sensor state
(active or inactive).

TIP: Press the return arrow button to reset the sensor or press the Cancel button to exit the
test.

NOTE: Only the M506x/M507x and M527/E52545/M528/E52645 control panel displays the State
and Toggle descriptor.

● The State virtual LED next to the sensor number and sensor name (M506x/M507x and M527/
E52545/M528/E52645 only) illuminates green when the sensor is active.

● The Toggle virtual LED next to the sensor number and sensor name (M506x/M507x and M527/
E52545/M528/E52645 only) illuminates green after the sensor is activated and increments by
one each time the sensor is interrupted (activated or deactivated).

For example, raising, and then releasing, the output bin full flag increments the PS4 Output bin
full Toggled item count two times—once when the flag is raise, and once when it is released.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

142 Chapter 4 Solve problems


3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Select Continue to enter Maintenance Mode.

5. Use the down arrow button to scroll to Tray/Bin manual Sensor Test, and then press the OK button.

6. Activate the desired sensor, and then check the control panel display to verify the sensor state
(active or inactive).

TIP: Press the return arrow button to reset the sensor or press the Cancel button to exit the
test.

NOTE: Only the M506x/M507x and M527/E52545/M528/E52645 control panel displays the State
and Toggle descriptor.

● The State virtual LED next to the sensor number and sensor name illuminates green when the
sensor is active.

● The Toggle virtual LED next to the sensor number and sensor name illuminates green after the
sensor is activated and increments by one each time the sensor is interrupted (activated or
deactivated).

For example, opening the front door increments the SW3 Front door opening/closing Toggled
item count two times—once when the door is opened, and once when the door is closed.

NOTE: The following table describes the sensor tests available with an optional 1x550-sheet paper
feeder installed.

For trays other than Tray 1 or Tray 2, the tray number associated with a sensor or switch depends on
the number and type of accessories installed.

Table 4-15 Tray/bin manual sensors (all except M501)

Sensor or switch name Replacement part number Descriptions

PS205 Tray 1 paper sensor F2A68-67914 Cartridge door assembly

PS3 Tray 2 paper sensor NA Not replaceable1

PS451 Tray 3 paper sensor2 F2A68-67909 Optional paper feeder

PS8008 Tray 3 paper feed sensor2 F2A68-67909 Optional paper feeder

PS1603 Tray 3 feed sensor2 F2G68-67901 Optional paper feeder

PS4 Output bin full sensor NA Not replaceable1


1 Requires whole unit replacement.
2 Only appears if optional accessories are installed.

Print/stop test (all except M501)


Use this diagnostic test to isolate the cause of problems such as image-formation defects and jams
within the engine.

During this test, stop the paper anywhere along the printer paper path. The test can be programmed to
stop printing internal pages or an external print job when the paper reaches a certain position. The test
can also be programmed to stop from 0 to 60,000 ms. If the timer is set to a value that is greater than the
job-print time, the printer can recover in one of two ways.

Print/stop test (all except M501) 143


● After the print job is completed press OK button to return to the Troubleshooting menu before the
timer times out.

● After the timer times out, touch the Stop button. Activate the door switch to restart the engine and
return it to a normal state.

Access the print/stop test from a touchscreen control panel


Use the following procedure to access the print/stop test from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Diagnostic Tests

● Print/Stop Test

3. Enter a range, and then touch the OK button.

Access the print/stop test from a LCD control panel


Use the following procedure to access the print/stop test from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Test, and then press the OK button.

4. Use the down arrow button to scroll to Print/Stop Test, and then press the OK button.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Select Continue to enter Maintenance Mode.

5. Use the down arrow button to scroll to Print/Stop Test, and then press the OK button.

Common print stop test timing millisecond (ms) stops


Review the following information about common print stop test timing stops.

● 600 ms: The page has passed the registration area and the leading edge is just short of entering the
fuser. The image can be seen on the paper but has not fused. If the defect is visible then the cause
might be the drum, transfer roller, or a roller prior to, or in, the registration area.

144 Chapter 4 Solve problems


● 1200 ms: The leading edge is about 18mm (0.71 in) into the top output bin. The image has gone
through the fuser. If the defect was not visible prior to the fuser, and is visible after the fuser, then
the fuser it is the likely cause of the print quality defect. Inspect the fuser for damage, debris, or
labels stuck to the fuser. Replace the fuser. Discuss media specifications and proper care of the
fuser with the customer.

Component tests (all except M501)


Use the procedure below to test various printer mechanical and electromechanical assemblies.

Individual component diagnostics (special-mode test; all except M501)


This test activates individual parts independently to isolate problems.

NOTE: The following table describes the sensor tests available with an optional 1x550-sheet paper
feeder installed.

For trays other than Tray 1 or Tray 2, the tray number associated with a sensor or switch depends on
the number and type of accessories installed.

Each component test can be performed once or repeatedly. If the Repeat option is enabled from the
drop-down menu, the test cycles the component on and off. This process continues for two minutes, and
then the test terminates.

NOTE: The cartridge door interlocks must be defeated to run the component tests. A control panel
display prompt appears to indicate removing the toner cartridge, during certain tests.

Access the individual component diagnostics from a touchscreen control panel


Use the following procedure to access the individual component diagnostics from a touchscreen control
panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Diagnostic Tests

● Component Test

3. Select the component test options for the test.

Access the individual component diagnostics from a LCD control panel


Use the following procedure to access the individual component diagnostics from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Test, and then press the OK button.

4. Use the down arrow button to scroll to Component Test, and then press the OK button.

Component tests (all except M501) 145


FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. Use the down arrow button to scroll to Diagnostic Tests, and then press the OK button.

4. Select Continue to enter Maintenance Mode.

5. Use the down arrow button to scroll to Component Test, and then press the OK button.

6. Select the component and desired options.

7. Select Start to start the test.

8. Select Stop to stop the test.

NOTE: The following table describes the sensor tests available with an optional 1x550-sheet paper
feeder installed.

For trays other than Tray 1 or Tray 2, the tray number associated with a sensor or switch depends on
the number and type of accessories installed.

Table 4-16 Component test details (all except M501)

Component test Item tested Comments

Fuser motor M1 Activates the specified motor.

Pickup motor M2 Activates the specified motor.

Tray 1 Pickup Solenoid SL2 Activates the specified solenoid.

Tray 2 Pickup Solenoid SL1 Activates the specified solenoid.

Tray 3 Pickup Solenoid 1 Activates the specified solenoid.

Duplex switchback solenoid SL3 Activates the specified solenoid.

NOTE: Duplex models only.

Optional Clutch Drive Activates the specified clutch/drive.

Repick Clutch CL1 Activates the specified clutch.

NOTE: Duplex models only.

Laser Scanner Motor M3 Activates the specified motor.

Repeat NA Choose Off to execute the test once.

Choose On to execute the test continuously.


1 Only appears if an optional 550-sheet paper feeder accessory is installed.

Scanner tests (M527/E52545/M528/E52645)


Use these diagnostic tests to manually test the document feeder and scanner sensors.

Scanner tests (M527/E52545/M528/E52645)


This section lists the sensors available in the Scanner Tests.

146 Chapter 4 Solve problems


Document feeder and image scanner sensor replacement parts
If a document feeder or image scanner sensor fails, replace the following assemblies.

● Document feeder sensors

– Document feeder whole unit kit Enterprise printers; 5851-6568

NOTE: Includes the white backing kit.

– Document feeder whole unit kit Work Flow printers; 5851-6569

NOTE: Includes the white backing kit.

– Scanner sub assembly (SSA) kit; F2A76-67909

NOTE: Includes the white backing kit.

Use the scanner tests


The Scanner Tests screen shows the sensor name, sensor state (active or inactive), and the number of
times the sensor has been toggled (activated).

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Diagnostic Tests

● Scanner Tests

● Sensors

3. Touch the sensor name on the Scanner Tests screen to display a sensor location graphic on the
control panel display.

4. Activate the desired sensor, and then check the control panel display to verify the sensor state
(active or inactive).

● The State virtual LED next to the sensor number and sensor name illuminates green when the
sensor is active.

● The Toggle virtual LED next to the sensor number and sensor name illuminates green after the
sensor is activated and increments by one each time the sensor is interrupted (activated or
deactivated).

For example, opening the flatbed cover increments the Flatbed cover Toggle item count two
times—once when the door is opened, and once when the door is closed.

Scanner tests sensors

● ADF paper present

● ADF Y (length)

● ADF jam cover

Document feeder and image scanner sensor replacement parts 147


● ADF paper path deskew

● ADF paper path pick success

● Paper path sensor 1 (unreachable)

● Paper path sensor 2 (unreachable)

● Flatbed Y (length)

● Flatbed cover

Diagrams
Use the diagrams in this section to identify printer components.

Diagrams: Block diagrams


Use the diagrams in this section to identify printer sensors, switches, and assemblies.

Sensors and switches


Review the following information about the sensors and switches.

Figure 4-55 Printer base, sensors and switches block diagram

PS4

PS13 PS3
PS1a
PS11
PS2
PS2a

SW4 PS12
PS1

Sensor Description Sensor Description

SR1a Media width sensor SR4 Output bin media-full sensor

SR2b Duplex feed sensor1 SR11 Registration sensor

SR1 Cassette media out sensor SR12 Prefeed sensor

SR2 Top-of-Page (TOP) sensor SR13 Fuser output sensor

148 Chapter 4 Solve problems


Sensor Description Sensor Description

SR3 Tray 1 (multipurpose tray) SW4 Cassette detection switch


media out and registration
sensor
1 Duplex models only.

Figure 4-56 1x550-sheet paper feeder, sensors and switches block diagram

SW3 PS460
PS461 PS432

Sensor Description

PS460 Media surface sensor

PS461 Cassette media out sensor

PS432 Feed sensor

SW3 Cassette detection switch

Sensors and switches 149


Figure 4-57 Printer base, motors, clutches, and solenoids block diagram

M1 M2

SL3

SL2

CL1

SL1

M4

Item Description

M1 Fuser motor

M2 Pickup motor

M4 Lifter motor

SL1 Cassette pickup solenoid

SL2 Tray 1 (MP) pickup solenoid

SL3 Duplex switchback solenoid1

150 Chapter 4 Solve problems


Item Description

CL1 Duplex re-pickup clutch1


1 Duplex models only.

Figure 4-58 1x550-sheet paper feeder, motors, clutches, and solenoids block diagram

M2

CL2

SL4

M5

M2 Fuser motor (located in the printer)

M5 Lifter motor

CL2 Feed clutch

SL4 Cassette pickup solenoid

Cross section diagrams


Review the following information about the cross section diagrams.

Cross section diagrams 151


Figure 4-59 Printer base, cross section diagram
1 2 3 4 5 6 7 8 9 10 11 12

21 20 19 18 17 16 15 14 13

Item Description Item Description

1 Fuser output roller 12 Feed roller

2 Duplex flapper1 13 Tray 2 feed roller

3 Output roller 14 Tray 2 separation roller

4 Fuser film 15 Tray 2 pickup roller

5 Fuser 16 Duplex re-pickup roller1

6 Photosensitive drum 17 Registration roller

7 Laser/scanner assembly 18 Cassette

8 Toner cartridge 19 Transfer roller

9 Registration shutter 20 Duplex feed roller1

10 Tray 1 (MP) tray pickup roller 21 Pressure roller

152 Chapter 4 Solve problems


Item Description Item Description

11 Tray 1 (MP) tray separation pad


1 Duplex models only.

Figure 4-60 1x550-sheet paper feeder, cross section diagram


1 2 3 4 5

Item Description

1 Cassette

2 Cassette pickup roller

3 Cassette feed roller

4 Feed roller

5 Cassette separation roller

Diagrams: Printed circuit assembly (PCA) connector locations


Use the diagrams in this section to identify printer PCA connector locations.

DC controller connections
Each of the connections on the DC controller PCA is indicated in the following figure.

Diagrams: Printed circuit assembly (PCA) connector locations 153


Figure 4-61 DC controller PCA connectors

J161 J162 J133 J146 J152 J141


J163
J159

J143 J111

J151
J171

J153
J131
J154

J132 J157 J156 J158 J135 J144 J147

Item Description Item Description

J111 Not used J152 Output bin media-full sensor (PS4)

Fuser output sensor (PS13)

Thermistor (YH401)

J131 Low-voltage power supply (LVPS) J153 Paper feeder

Power LED

J132 Fuser power supply (FPS) J154 Duplex re-pickup clutch (CL1)1

J133 High-voltage power supply (HVPS) J156 Media surface sensor (PS12)

J135 Low-voltage power supply (LVPS) J157 Registration sensor (PS11)

J141 Duplex switchback solenoid (SL3)1 J158 Cassette detection switch (SW4)

J143 Tray 1 (MP) tray pickup solenoid (SL2) J159 Rear door switch (SW5)

J144 Lifter motor J161 Laser/scanner assembly

Cassette pickup solenoid (SL1)

J146 Fuser motor (M1) J162 Laser/scanner motor

J147 Sub fan (FM2) J163 Formatter

J151 Media width sensor (PS1a) J171 Pickup motor (M2)

Duplex feed sensor (PS2b)1

Top-of-Page (TOP) sensor (PS2)


1 Duplex models only.

Formatter PCA (M501)


Review the following information about the formatter PCA for the M501 printer.

154 Chapter 4 Solve problems


Figure 4-62 Formatter PCA M501

3
2 4

1 6

Item Description Item Description

1 Control panel 4 Local area network (LAN)

2 Engine 5 USB device

3 Power supply 6 USB host

Formatter PCA (M506/E50045/M507/E50145)


Review the following information about the formatter PCA for the M506/E50045/M507/E50145 printers.

Formatter PCA (M506/E50045/M507/E50145) 155


Figure 4-63 Formatter PCA (M506/E50045/M507/E50145)

6 7 8

9
4

3
10

11

14 13 12

Item Description Item Description

1 Power 8 IOD

2 Engine I/F 9 Local area network (LAN)

3 Hardware integration pocket (HIP) 10 USB device

4 Easy-access USB 11 USB host

5 Control panel HDMI 12 Dual in-line memory module (DIMM)

6 Control panel sideband 13 embedded MultiMedia Card (eMMC)

7 Wireless 14 Hard-disk drive (HDD) riser

Formatter PCA (M527/E52545/M528/E52645)


Review the following information about the formatter PCA for the M527/E52545/M528/E52645 printers.

156 Chapter 4 Solve problems


Figure 4-64 Formatter PCA M527/E52545/M528/E52645

7 8 9

6
5

4
10
3

11
2

12

1 13

Item Description Item Description

1 Power 8 Control panel HDMI

2 Engine and video 9 Island of Data (IOD)

3 Scanner HDMI 10 Local area network (LAN)

4 Hardware integration pocket (HIP) 11 Trusted Platform Module (TPM)

5 embedded MultiMedia Card (eMMC) 12 USB host

6 Walk up USB 13 USB device

7 Control panel side

1x550-sheet paper feeder controller PCA connections


Each of the connections on the 1x550-sheet paper feeder controller PCA is indicated in the following
figure.

1x550-sheet paper feeder controller PCA connections 157


Figure 4-65 1x550-sheet paper feeder controller PCA connectors

J621
J612 J610

J623

J624

J625

J622 J620 J611

Item Description Item Description

J610 Printer J622 Lifter motor (M5)

J611 Paper feeder J623 Media surface sensor (PS460)

J612 Cassette detection switch (SW3) J624 Feed sensor (PS432)

J620 Lifter motor (M5) J625 Cassette media out sensor (PS461)

J621 Cassette pickup solenoid (SL4)

Diagrams: External plug and port locations


Use the following figure to locate and identify the printer external port locations.

158 Chapter 4 Solve problems


Figure 4-66 External plug and port locations (M501)

Item Description

1 Slot for a cable-type security lock

2 Local area network (LAN) Ethernet (RJ-45) network port

3 Hi-Speed USB 2.0 printing port

4 USB port for job storage feature (requires a 16 GB or larger USB flash drive)

Diagrams: External plug and port locations 159


Figure 4-67 External plug and port locations (M506/E50045/M507/E50145)

Item Description

1 Slot for a cable-type security lock

2 Local area network (LAN) Ethernet (RJ-45) network port

3 Hi-Speed USB 2.0 printing port

4 USB port for connecting external USB devices (this port might be covered)

NOTE: For easy-access USB printing, use the USB port on the top cover.

160 Chapter 4 Solve problems


Figure 4-68 External plug and port locations (M527/E52545/M528/E52645)

Item Description

1 Slot for a cable-type security lock

2 Fax port (f and z models only)

3 Local area network (LAN) Ethernet (RJ-45) network port

4 USB port for connecting external USB devices (this port might be covered)

NOTE: For easy-access USB printing, use the USB port on the top cover.

5 Hi-Speed USB 2.0 printing port

Diagrams: Locations of major assemblies


Use the figures in this section to identify and locate major components and assemblies in the printer.

Main assemblies (printer base)


Review the following information about the main assemblies (printer base).

Diagrams: Locations of major assemblies 161


Figure 4-69 Main assemblies

Item Description

1 Fuser

2 Registration assembly

3 Feed drive assembly

4 Laser/scanner assembly

Rollers and pads (printer base)


Review the following information about the rollers and pads (printer base).

162 Chapter 4 Solve problems


Figure 4-70 Rollers and pads (printer base)

Item Description

1 Transfer roller

2 Tray 1 separation pad assembly

3 Tray 2 separation roller assembly

4 Tray 1 pickup roller

5 Tray 2 pickup roller assembly

Motor and fans


Review the following information about the motor and fans.

Motor and fans 163


Figure 4-71 Motor and fans

Item Description

1 Fuser motor (M1)

2 Sub fan (FM2)

3 Main fan (FM1)

Printed circuit assemblies (PCAs; printer base)


Review the following information about the PCAs (printer base).

164 Chapter 4 Solve problems


Figure 4-72 PCAs (printer base)

1
3

Item Description

1 Low-voltage power supply (LVPS)

2 High-voltage power supply (HVPS)

3 Fuser power supply (FPS)

4 DC controller PCA

Diagrams: General timing chart


Review the following information about the general timing chart.

Figure 4-73 General timing chart

Diagrams: General circuit diagrams


Review the following information about the general circuit diagrams.

Diagrams: General timing chart 165


166
6 5 4 3 2 1

DC controller
+24VD J163

1
4
1
/SCNACC

2
3
2
J159 J157 J156 J151 J158 J144 17
/SCNDEC

M
3
2
3

M3
1 2 1 2 3 1 2 3 1 2 3 4 5 1 2 1 2 3 4
PGND

4
1
4
J162

J802
SGND
+24VD
CSTSL
D

SGND(V)

SGND(R)
/LDPWM

1
2
3
4
5
6
7
8
9

+24VD(R)
1

+3.3VB(Y)

REARSNS
+3.3VB(W)

SGND(GN)
SGND(GN)

+3.3VB(BK)
CSTSNS(V)
2 /BDI 14

TOPSNS(GY)
LIFTERMT(W)
13

REFEEDSNS(V)
3 +3.3VB

PREREGSNS(W)
PWSNSAND(GN)

CSTPLVLSNS(W)
CLEI
/BDO 10

CLEO
VDO1 13
VDO2 16

SGND
SGND
SGND 11
SGND 14
SGND 17

/VDO1 12
/VDO2 15

12

+3.3VA
4 SGND

WAKEVC

ENGTYPE
11

/VCRESET
SGND

WAKEENG
5
6 /VD02 10

+3.3VB(PK)
SGND(W)
TOPSNS(GN)
7 VD02 9
SGND 8 2 1 3 2 1

14
14
8
2 1
J660D

J851
J161
9 VDO1 7 J860 J700 2 1

J4113
J4112
J4111
J4123
J4122
J4121
J4023
J4022
J4021
J7015
J7014
J7013
J7012
J7011
6 J660DH 1 2
10 /VDO1 M

Laser/scanner ass’y
1 2 J660L

SOLD4202
SOLD4201
SGND 5

Laser PCA
11
12 LDCTRL2 4 SW5 M4
13 LDCTRL1 3 1 2
2 1 2
14 LDCTRL0 SL
1

Chapter 4 Solve problems


SL4
SW4
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

PS11
PS12
PS2
PS2b
PS1a

1
FT2 1 +24VA
+24VA
J343 24
SW2 2 +24VBSNS
FT1 3 SGND 23
+24VB

2
J344 22
4 MAINFANON

1
1
5 MAINFANLOCK 21 17

2
6 AIRTEMP 20
PWRSW J300

SW1

LED1

3
VIN(R)

2
24VCON 19

2
1
1
7 SGND

4
VSS(W)

J410
TAG /TGOFF 18 Formatter

1
2
8 +5VA

J376

J777
9 TGSDATA 17
PWRLED

9 10 11 12
10 TGRDATA 16
PWRSAVE1 J302

8
1
11 TRPWM 15
INHIBIT 6 5 4 3 2 1
C

7
2
12 TRPCLK 14
24VEON

6
3
GND TRNCLK 13

1
13 24VAON

5
4
MAINFANLOCK

24
24
TRCRNT 12

2
14 +3.3VA

3 2 1

FM1
J341
J133
4
5
MAINFANON DEVACPWM 11

3
15 SGND

J372
3
6
16 DEVACCLK 10
+5VA

2
7
17 DEVDCSNS 9
+3.3VB(V) 5VCON

1
1
8
J4033

J241
PRIACCLK 8

J131
MPTPSNS(W) 18

2
PS3 J4032 7
SGND(GN) 19 PRIACPWM

3
J4031

J375
20 PRIDCPWM 6
21 TNR 5
+3.3VB(R) 22 MPTPSNS 4

1
J4013
CSTPSNS(W) 23 CSTPSNS 3
PGND

2
PS1 J4012
J243

High-voltage power supply PCA


SGND(GN) 24 +3.3VH 2
PGND

3
J4011

J374
1 J244
PGND
J245
PGND +5VC

1
J254 J246
PGND +5VC

2
J253

1
+24VD J247

1
1
SGND(BL) +24VA +5VC

1
SOLD6121 J252

SL
MPTSL J248

SL2
SW3

2
CSTSNS(BL) +24VA

J143
4

2
SOLD6122 J251

J612
J135

2
+24VD

1
1
+24VD(BR)

1
1
SL
DUPSWBKSL

SL3
DCL

2
LIFTMT(W)

M
J141

2
2
3

M5
J622
Low-voltage power supply PCA
2
DCH
PGND 1

1
3
1
LVPSFANLOCK J211 B

2
2
2
+3.3VB(Y)

3 2 1

1
FM2
J4613 LVPSFANON

3
1
3
OPTCSTPSNS(GN)

J147

2
PS461 J4612

J661L
J661DH
J661D
SGND(BR) J205

3
J4611

J625
PMOUTB J206

1
4
1
/PMOUTB

2
3
2
FSRD AC-H

M
/PMOUTA

3
6
1

M2
+3.3VB(BR) J201 SOLD70 1

2
3

1
J4323 ZEROX AC-N 2
PMOUTA

4
5
2
PATHSNS(W) J202 SOLD71 3

1
4

2
PS432 J4322 +24VD

J711
Inlet

4
3
SGND(GN)

3
J171
J4321 SGND

J624
3
4
+3.3VA

2
5
Fuser power
/BLMACC RLYD LVT

1
6

7
1
J216
1

J132

7
+3.3VB(V) /BLMDEC
supply PCA

1
6
2
J4603 TP1

6
PLEVELSNS(GN) BLMFG AC-H

2
5
3
1
1
1

PS460 J4602
J203 TP

5
SGND(BR) +24VD AC-N 2 1
H1

3
4
4
2
2
2

J4601

J623
M
J204

M1
Figure 4-74 General circuit diagram for the printer base (1 of 2)

+24VD

3
5

3
PGND

2
6
J291
J293

J290

2
2

PGND

1
7
J146
+24VD

1
1
J712

1
2
1

SL
PICKSL

SL6
2
1
2
J621

J651L
J651DH
J651D
2
2

SGND(BR)
4

J4201
+24VD OPTCL OPTCL FSROUTSNS(GN)

1
2
1
7
1
7
1

Paper feeder controller PCA


3

J4202
OPT_CL OPTSCL OPTSCL MAINTH

CL
NFCS(BL)

2
1
2
6
2
6
2
6
1
FU1
FU2

CL1
J620
2

J4203
PS13

J650
OPTSDA OPTSDA FSROUTSNS +3.3VB(GY)

5
3
5
3
5
2
1

J4204
1
1

OPTCSTSNS OPTCSTSNS NFCS


J406

PS4

4
4
4
4
4
3

SGND SGND +3.3VB

3
5
3
5
3
4

+3.3VB +3.3VB SGND A

2
6
2
6
2
5

+24VD +24VD FULLSNS

1
7
1
7
1
6

OPTCL MAINTH

J602L
J602LH
J153
J405

7
1
J610
J602DH
J602D
J152
2

OPTSCL GND 2 1

6
2
1
J407

OPTSDA

5
3
OPTCSTSNS TH1

4
4
+24VD

1
2
1

SGND

3
5
CL
REFEEDCL

J604DH
2

CL1
1
2

+3.3VB
J154

2
6
J663
+24VD

1
7
J611

J604
6 5 4 3 2 1

<M506>

D
Contorl panel SW PCA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
<M506 MF model>

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
NFC PCA
15 J1816
1 2 3 4 5 6
J4
LCD Module C
<Yellowtail Pro model> <Bluefin>
Contorl panel

40
40
LCD PCA

J2
J15
Fomatter Image scanner
+5V 4.3 STP

1
J1101 J301
C J10 1 2 3 4 5 8 7 6 5 4 3 2 1

2
J3

Internal test and information pages


J1 J1815
19 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9
+5VC
+5VC

PGND
PGND
PGND
PGND
PGND

+24VA
+24VA
+24VE
+24VE
INHIBIT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19
J1812S J1812D
J11
J8 J6
Fomatter
J1104 J1102
5 5 1 2 3 4 5 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1

3.3V(V)
SDA(W)

SCL(GY)
GND(BL)
J1100 J242
GND(GN)
Figure 4-75 General circuit diagram for the printer base (2 of 2)

Low-voltage Low-voltage
power supply PCA power supply PCA

A
1 2 3 4 5 6 7 8
4 5
J1103
J4305
J4304
J4303
J4302
J4301

J9 J7
Wireless PCA
USB HIP Memory PCA

<M506>

Review the following information about the internal test and information pages.

Internal test and information pages


167
Print a configuration page
Use the following procedures to print a configuration page.

NOTE: Depending on the model, up to three pages print when printing a configuration page. In
addition to the main configuration page, the HP embedded Jetdirect configuration and the wireless
pages print.

Print the configuration page from a LCD control panel (M501)


Use the following procedure to print the configuration page from a LCD control panel on an M501 printer.

1. On the printer control panel, press the OK button.

2. Open the Reports menu.

3. Select Configuration Report.

Figure 4-76 Configuration report (M501)

1 5

2 6

3 7

4 8

Item Description Item Description

1 Product information 5 Product settings

168 Chapter 4 Solve problems


Item Description Item Description

2 Memory 6 Installed personalities and options

3 Paper settings 7 Print

4 Impressions 8 HP Web services

Print the configuration page from a LCD control panel (M506/E50045/M507/E50145)


Use the following procedure to print the configuration page from a LCD control panel on an M506/
E50045/M507/E50145 printer.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Open the following menus:

● Reports

● Configuration/Status Pages

3. Use the down arrow button to scroll to Configuration Page, and then press the OK button to
select it.

4. Use the up arrow button to scroll to Print, and then press the OK button to print the pages.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Reports, and
then press the OK button.

2. Use the down arrow button to scroll to Configuration/Status Pages, and then press the OK button.

3. Use the down arrow button to scroll to Configuration Page, and then press the OK button.

4. Use the down arrow to scroll down to Cancel, and then use the right arrow to highlight the print
icon . Select OK to print the pages.

Print the configuration page from a touchscreen control panel (M527/E52545/M528/E52645)


Use the following procedure to print the configuration page from a touchscreen control panel on an
M527/E52545/M528/E52645 printer.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Reports button (FutureSmart 4).

2. Open the following menus:

● Reports (FutureSmart 3)

● Configuration/Status Pages

3. Touch Configuration Page to select it.

4. Touch the Print button to print the pages.

Print the configuration page from a LCD control panel (M506/E50045/M507/E50145) 169
Figure 4-77 Configuration page (all except M501)

HP LaserJet M506

1 4
5

6
2

Item Description Item Description

1 Device information 5 Event log

2 Installed personalities and options 6 Security

3 HP Web services 7 Paper trays and options

4 Memory

HP embedded Jetdirect page (all except M501)


The second configuration page is the HP embedded Jetdirect page, which contains the following
information:

Always make sure the status line under the general information line indicates "HP embedded Jetdirect
page."

170 Chapter 4 Solve problems


Figure 4-78 HP embedded Jetdirect page (all except M501)

HP LaserJet M506

1 4

5
2

6
3

Item Description

1 General Information indicates the printer status, model number, hardware firmware version, port select, port
configuration, auto negotiation, manufacturing identification, and manufactured date.

4 Security Settings information

3 Network Statistics indicates the total packets received, unicast packets received, bad packets received,
framing errors received, total packets transmitted, unsendable packets, transmit collisions, and transmit late
collisions.

4 TCP/IP information, including the IP address

5 IPv4 information

6 IPv6 information

Wireless page (all except M501)


The third configuration page is the wireless page, which contains the following information:

NOTE: Wireless models only.

Wireless page (all except M501) 171


Always make sure the status line under the general information line indicates "I/O Card Ready."

Figure 4-79 Wireless page (all except M501)

HP LaserJet M506

1 4

2
5

6
3
7

Item Description

1 General Information indicates the printer status, model number, hardware firmware version, port select,
port configuration, auto negotiation, manufacturing identification, and manufactured date.

2 Wireless Direct indicates the wireless function status.

3 Connected Clients indicates the MAC or IP address of connected clients.

4 Security Settings information

5 Network Statistics indicates the total packets received, unicast packets received, bad packets received,
framing errors received, total packets transmitted, unsendable packets, transmit collisions, and transmit
late collisions.

6 TCP/IP information, including the IP address.

7 IPv4 information.

8 IPv6 information.

172 Chapter 4 Solve problems


Finding important information on the configuration pages
Certain information, such as the firmware date codes, the IP address, and the email gateways, is
especially helpful while servicing the printer. This information is on the various configuration pages.

Table 4-17 Important information on the configuration pages

Type of information Specific information Configuration page

Firmware date codes DC controller (all except M501) Look on the main configuration page,
under "Device Information."
When performing a remote firmware NOTE: For the M501 printer, the DC
upgrade procedure, all of these firmware controller version is listed as the
components are upgraded. controller number under product
information on the configuration page.

Firmware date codes Firmware datecode Look on the main configuration page,
under "Product Information" (M501) or
When performing a remote firmware NOTE: For the M501 printer, open the "Device Information" (all except M501).
upgrade procedure, all of these firmware main menus, select the Service menu,
components are upgraded. and then select Firmware Datecode.

Firmware date codes HP embedded Jetdirect firmware Look on the HP embedded Jetdirect
version (all except M501) page, under "General Information."
When performing a remote firmware
upgrade procedure, all of these firmware
components are upgraded.

Accessories and internal storage Embedded HP Jetdirect (all except Look on the main configuration page,
M501) under "Installed Personalities and
All optional devices that are installed on Options." Shows model and ID.
the printer should be listed on the main
configuration page.

In addition, separate pages print for the


optional paper handling devices and the fax
accessory (all except M501). These pages list
more-detailed information for those devices.

Accessories and internal storage Total RAM Look on the main configuration page,
under "Memory."
All optional devices that are installed on
the printer should be listed on the main
configuration page.

In addition, separate pages print for the


optional paper handling devices and the fax
accessory (all except M501). These pages list
more-detailed information for those devices.

Additional 550-sheet feeders Additional 550-sheet feeders Look on the main configuration page,
under "Paper Trays and Options" (all
except M501).

Engine cycles and event logs Engine cycles Look on the main configuration page,
under Impressions" (M501) or "Device
Total page counts and maintenance kit Information" (all except M501).
counts are important for ongoing printer
maintenance.

The configuration page lists only the three


most recent errors. To see a list of the 50
most recent errors, print an event log from
the Diagnostics menu.

Event-log information (all except M501) Event-log information Look on the main configuration page,
under "Event Log."

Finding important information on the configuration pages 173


Table 4-17 Important information on the configuration pages (continued)

Type of information Specific information Configuration page

Error report information (M501) Error-log information Open the 2ndary Service menu, select
Service Reports, and then select Error
Report. Press the OK button to print
the report.

NOTE: This report can also be


printed using the HP Embedded Web
Server (EWS).

Print a fuser test page (all except M501)


Use the fuser test page to evaluate problems with fuser print quality.

Print a fuser test page from a touchscreen control panel


Use the following procedure to print a fuser test page from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Troubleshooting

● Print Quality Pages

● Fuser Test Page

3. Touch the Print button.

Print a fuser test page from a LCD control panel


Use the following procedure to print a fuser test page from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to Troubleshooting, and then press the OK button.

3. If necessary, use the down arrow button to scroll to Print Quality Pages, and then press the OK
button to start the calibration process.

4. If necessary, use the down arrow button to scroll to Fuser Test Page, and then press the OK
button to print the page.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then select OK.

2. Navigate to Maintenance, and then select OK.

3. Navigate to Troubleshooting, and then select OK.

4. Use the down arrow button to scroll to Print Quality Pages, and then press the OK button.

174 Chapter 4 Solve problems


5. Use the down arrow button to scroll to Fuser Test Page, and then press the OK button.

6. Use the down arrow to scroll down to Cancel, and then use the right arrow to highlight the print
icon . Select OK to print the pages.

Figure 4-80 Fuser test page (all except M501)

Advanced configuration with HP Embedded Web Server (EWS) and HP Device Toolbox
(Windows) (M501)
Use the HP Embedded Web Server to manage printing functions from your computer instead of the
printer control panel.

● View printer status information

● Determine the remaining life for all supplies and order new ones

● View and change tray configurations (paper types and sizes)

● View and print internal pages

● View and change network configuration

Advanced configuration with HP Embedded Web Server (EWS) and HP Device Toolbox (Windows) (M501) 175
The HP Embedded Web Server works when the printer is connected to an IP-based network. The
HP Embedded Web Server does not support IPX-based printer connections. You do not have to have
Internet access to open and use the HP Embedded Web Server.

When the printer is connected to the network, the HP Embedded Web Server is automatically available.

NOTE: HP Device Toolbox is available only if you performed a full installation when you installed the
printer. Depending on how the printer is connected, some features might not be available.

NOTE: The HP Embedded Web Server is not accessible beyond the network firewall.

Open the HP Embedded Web Server (EWS) from the Start menu
Use the following procedure to open the HP Embedded Web Server (EWS) from the Start menu.

1. Click the Start button, and then click the Programs item.

2. Click your HP printer group, and then click the HP Device Toolbox item.

Open the HP Embedded Web Server (EWS) from a Web browser


Use the following procedure to open the HP Embedded Web Server (EWS) from a Web browser.

1. 2-line control panels: On the printer control panel, press the OK button. Open the Network Setup
menu, and then select Show IP Address to display the IP address or host name.

Touchscreen control panels: From the Home screen on the printer control panel, touch the
Connection Information button, and then touch the Network Connected button
or the Network Wi-Fi ON button to display the IP address or host name.

2. Open a Web browser, and in the address line, type the IP address or host name exactly as it displays
on the printer control panel. Press the Enter key on the computer keyboard. The EWS opens.

NOTE: If the Web browser displays a There is a problem with this website’s security certificate
message when attempting to open the EWS, click Continue to this website (not recommended).

Choosing Continue to this website (not recommended) will not harm the computer while
navigating within the EWS for the HP printer.

176 Chapter 4 Solve problems


Tab or section Description

Home tab ● Device Status: Shows the printer status and shows the approximate percent life
remaining of HP supplies.
Provides printer, status, and
configuration information. ● Supplies Status: Shows the approximate percent life remaining of HP supplies.
Actual supply life remaining can vary. Consider having a replacement supply
available to install when print quality is no longer acceptable. The supply does not
need to be replaced unless the print quality is no longer acceptable.

● Device Configuration: Shows the information found on the printer configuration


page.

● Network Summary: Shows the information found on the printer network


configuration page.

● Reports: Print the configuration and supplies status pages that the printer
generates.

● Event Log: Shows a list of all printer events and errors.

System tab ● Device Information: Provides basic printer and company information.

Provides the ability to configure the ● Paper Setup: Change the default paper-handling settings for the printer.
printer from your computer.
● Print Quality: Change the default print-quality settings for the printer.

● EcoSMART Console: Change the default times for entering Sleep mode or Auto
Power Down mode. Configure which events cause the printer to wake.

● Paper Types: Configure print modes that correspond to the paper types that the
printer accepts.

● System Setup: Change the system defaults for the printer.

● Service: Perform the cleaning procedure on the printer.

● Save and Restore: Save the current settings for the printer to a file on the computer.
Use this file to load the same settings onto another printer or to restore these
settings to this printer at a later time.

● Administration: Set or change the printer password. Enable or disable printer


features.

NOTE: The System tab can be password-protected. If this printer is on a network, always
consult with the administrator before changing settings on this tab.

Print tab ● Printing: Change the default print settings, such as number of copies and paper
orientation. These are the same options that are available on the control panel.
Provides the ability to change
default print settings from your ● PCL5c: View and change the PCL5c settings.
computer.
● PostScript: Turn off or on the Print PS Errors feature.

Fax tab ● Receive Options: Configure how the printer handles incoming faxes.

(Fax models only) ● Phone Book: Add or delete entries in the fax phone book.

● Junk Fax List: Set fax numbers to block from sending faxes to the printer.

● Fax Activity Log: Review recent fax activity for the printer.

Open the HP Embedded Web Server (EWS) from a Web browser 177
Tab or section Description

Scan tab Configure the Scan to Network Folder and Scan to E-mail features.

(MFP models only) ● Network Folder Setup: Configure folders on the network to which the printer can
save a scanned file.

● Scan to E-mail Setup: Begin the process to set up the Scan to E-mail feature.

● Outgoing E-mail Profiles: Set an email address that will appear as the “from” address
for all emails sent from the printer. Configure the SMTP Server information.

● E-mail Address Book: Add or delete entries in the email address book.

● E-mail Options: Configure a default subject line and body text. Configure default scan
settings for emails.

Networking tab Network administrators can use this tab to control network-related settings for the printer
when it is connected to an IP-based network. It also allows the network administrator
(Network-connected printers only) to set up Wireless Direct functionality. This tab does not appear if the printer is directly
connected to a computer.
Provides the ability to change
network settings from your
computer.

HP Web Services tab Use this tab to set up and use various Web tools with the printer.

Control panel menus (M501)


Review the following information about the control panel menus.

Setup menu
To open this menu, either press the OK button (2-line control panels) or touch the Setup button
(touchscreen control panels). The following sub menus are available:

HP Web Services menu (M501)


Review the following information about the HP Web Services menu for the M501 printer.

Table 4-18 HP Web Services menu (M501)

Menu item Description

Enable Web Services Use Enable Web Services to set up Web Services on the printer.

NOTE: You must be connected to a network to enable HP Web Services.

Proxy Settings The Proxy Settings sub-menu includes the following:

● Proxy Server

● Proxy Port

● Username

● Password

Reports menu (M501)


Review the following information about the Reports menu for the M501 printer.

178 Chapter 4 Solve problems


Table 4-19 Reports menu (M501)

Menu item Description

Demo Page Prints a page that demonstrates print quality.

Menu Structure Prints a control-panel menu layout map.

Configuration Report Prints a list of the printer settings.

Supplies Status Prints the toner cartridge status. Includes the following information:

● Approximate pages remaining

● Supply level

● Serial number

● Number of pages printed

● First install date

● Last used date

Network Summary Displays status for:

● Network hardware configuration

● Enabled features

● TCP/IP and SNMP information

● Network statistics

Usage Page Displays the number of pages printed by the printer. (Specific items reported are model
dependent.)

PCL Font List Prints a list of all installed PCL 5 fonts.

PS Font List Prints a list of all installed PS fonts.

PCL6 Font List Prints a list of all installed PCL 6 fonts.

Service Page Prints the service page.

The service page includes information about supported paper types, and other settings that
are not included on the configuration page. It also includes the event log.

Print Quality Page Prints a page that helps solve problems with print quality.

Default Info Page Prints a page that shows the default settings for the LaserJet Update feature.

System Setup menu (M501)


In the following table, items that have an asterisk (*) indicate the factory default setting.

Table 4-20 System Setup menu (M501)

Menu item Sub-menu item Sub-menu item Description

Language (List of Sets the language in which the control panel


available displays messages and printer reports.
control-panel
display
languages.)

System Setup menu (M501) 179


Table 4-20 System Setup menu (M501) (continued)

Menu item Sub-menu item Sub-menu item Description

Paper Setup Default Paper Letter Sets the size for printing internal reports or any
Size print job that does not specify a size.
A4
NOTE: The default setting is determined by
Legal the choice of location during the initial printer
setup.

Default Paper Lists available Sets the type for printing internal reports or any
Type paper types. print job that does not specify a type.

Tray 1 Paper Type Configures the size and type for the tray.

Paper Size

Tray 2 Paper Type Configures the size and type for the tray.

Paper Size

Tray 3 Paper Type Configures the size and type for the tray.

Paper Size

Paper Out Wait forever* Determines how the printer reacts when a
Action print job requires a paper size or type that is
Cancel unavailable or when the tray is empty.

Override ● Wait forever: The printer waits until you


load the correct paper.

● Override: Print on a different size paper


after a specified delay.

● Cancel: Automatically cancel the print job


after a specified delay.

● If you select either the Override or Cancel


item, the control panel prompts you for the
number of seconds to delay.

Print Quality Adjust Print Test Page Shifts the margin alignment to center the
Alignment image on the page from top to bottom, and
left to right. You can also align the image that
is printed on the front with the image that is
printed on the back. Allows for one-sided and
two-sided printing alignment.

Print Test Page: Prints a test page that shows


the current registration settings.

180 Chapter 4 Solve problems


Table 4-20 System Setup menu (M501) (continued)

Menu item Sub-menu item Sub-menu item Description

Print Quality Adjust Adjust Tray 1 ● X1 Shift: Registration of the image on the
Alignment paper from side to side, as the paper lies
(continued) in the tray. For duplex models, this side is
(continued) the second side (back) of the paper.

● X2 Shift: Registration of the image on the


paper from side to side, as the paper lies
in the tray, for the first side (front) of a
duplexed page. This item appears only on
duplex models.

NOTE: Set X1 Shift first.

● Y Shift: Registration of the image on the


paper from top to bottom as the paper lies
in the tray.

Adjust Tray 2 ● X1 Shift: Registration of the image on the


paper from side to side, as the paper lies
in the tray. For duplex models, this side is
the second side (back) of the paper.

● X2 Shift: Registration of the image on the


paper from side to side, as the paper lies
in the tray, for the first side (front) of a
duplexed page. This item appears only on
duplex models.

NOTE: Set X1 Shift first.

● Y Shift: Registration of the image on the


paper from top to bottom as the paper lies
in the tray.

System Setup menu (M501) 181


Table 4-20 System Setup menu (M501) (continued)

Menu item Sub-menu item Sub-menu item Description

Energy Sleep/Auto Off 5 minutes* Specifies the amount of idle time before the
Settings After printer enters sleep mode.
1 Minute

1 Hour

30 Minutes

15 Minutes

Shut Down Never Set the amount of elapsed time before the
After printer turns itself off.
30 Minutes

1 Hour

2 Hours

4 Hours

8 Hours

24 Hours

Delay Shut No Delay Select whether or not the printer delays


Down shutting down after the user presses the power
When Ports button.
Are Active
No Delay: The printer shuts down immediately.

When Ports Are Active: The printer waits until


there is no I/O port activity before shutting
down.

182 Chapter 4 Solve problems


Table 4-20 System Setup menu (M501) (continued)

Menu item Sub-menu item Sub-menu item Description

Supply Black Cartridge Very Low Stop: The printer stops printing until you
Settings Setting replace the print cartridge.

Prompt*: The printer stops printing and prompts


you to replace the print cartridge. You can
acknowledge the prompt and continue printing.

Continue: The printer alerts you that the print


cartridge is very low, but it continues printing.

Low Threshold Enter a percentage for the low threshold


setting.

Store Usage Select where to store the printer's usage data,


Data either on the supplies or not on the supplies.

Cartridge Off Use the Cartridge Policy feature to allow only


Policy genuine HP cartridges to be used with this
Authorized HP printer. When someone attempts to install a
cartridge that is not a genuine HP cartridge,
the printer control panel displays a message
informing that the cartridge is unauthorized,
and it displays information explaining how to
proceed.

Cartridge Protect Use the Cartridge Protection feature to


Protection Cartridges permanently associate toner cartridges with a
specific printer so they cannot be used in other
printers. When someone attempts to transfer
a protected cartridge from the original printer
into another printer, that printer will not print.
The printer control panel displays a message
informing that the cartridge is protected, and it
displays information explaining how to proceed.

After selecting Protect Cartridges, when the


printer prompts to confirm, select Continue to
enable the feature.

NOTE: After enabling cartridge protection for


the printer, all subsequent toner cartridges
installed in the printer are automatically and
permanently protected. To avoid protecting a
new cartridge, disable the feature before
installing the new cartridge. To disable the
feature, select Cancel rather than Continue in
this step.

System Setup menu (M501) 183


Table 4-20 System Setup menu (M501) (continued)

Menu item Sub-menu item Sub-menu item Description

Administration Product On Set the printer-security feature. If you select the


Security On setting, you must set a password.
Off

Manage Stored Quick Copy The number of copies sent are printed
Jobs immediately, and then that number of copies
is printed anytime the stored job is retrieved.

● Job type: temporary

● Job deleted after printing: no

● PIN protection: no

Proof and Hold The first copy is printed immediately. Additional


copies are printed by using the printer control
panel.

For example, ten copies are sent to the printer.


One copy prints immediately. Nine copies are
printed anytime the stored job is retrieved. The
job is deleted after all copies are printed.

● Job type: temporary

● Job deleted after printing: yes

● PIN protection: no

Personal Job The job is stored in the printer memory until


it is printed, and then the job is automatically
deleted.

● Job type: temporary

● Job deleted after printing: yes

● PIN protection: yes (optional)

Stored Job The job is stored in the printer memory until it


is printed, and then the job is manually deleted,
or deleted after a predetermined retention time
period.

● Job type: standard

● Job deleted after printing: no

● PIN protection: yes (optional)

Inactivity Set the amount of time that passes before a


Timer given menu or item will close due to printer
inactivity.

Courier Font Regular* Set Courier font values.

Dark

Service menu (M501)


In the following table, items that have an asterisk (*) indicate the factory default setting.

184 Chapter 4 Solve problems


Table 4-21 Service menu (M501)

Menu item Sub-menu item Sub-menu item Description

Cleaning Page Cleans the printer when specks or other


marks appear on printed output. The
cleaning process removes dust and
excess toner from the paper path.

When selected, the printer prompts you


to load plain Letter or A4 paper in
Tray 1. Touch the OK button to begin the
cleaning process. Wait until the process
completes. Discard the page that prints.

USB Speed High* Sets the USB speed for the USB
connection to the computer. For the
Full printer to actually operate at high speed,
it must have high speed enabled and
be connected to an EHCI host controller
that is also operating at high speed. This
menu item does not reflect the current
operating speed of the printer.

Less Paper Curl On When printed pages are consistently


curled, this option sets the printer to a
Off* mode that reduces curl.

Archive Print On When printing pages that will be stored


for a long time, this option sets the printer
Off* to a mode that reduces toner smearing
and dusting.

Firmware Displays the current firmware datecode.


Datecode

Restore Defaults Sets all settings to the factory default


values.

Signature Check Cancel if Invalid* Validates HP firmware downloads.

Prompt if Invalid

LaserJet Update Check for Updates Now Install Now Check for printer firmware updates.

Remind Me Later

Skip this Update

Manage Updates Allow Downgrade Manage how the printer handles firmware
updates.
Check Automatically

Prompt Before Install

Allow Updates

SMTP Comm. The SMTP Communication Report


Report contains the SMTP communication to and
from the printer from the last Scan to E-
mail job.

Network Setup menu (M501)


In the following table, items that have an asterisk (*) indicate the factory default setting.

Network Setup menu (M501) 185


Table 4-22 Network Setup menu (M501)

Menu item Sub-menu item Description

Google Cloud Print Print Claim Sheet Press OK to send printer capabilities and model number to Google
and print a sheet of registration instructions from Google.

Proxy Settings Enter proxy information.

Proxy Server

Proxy Port

Username

Password

IPv4 Config Method DHCP The printer automatically configures all the TCP/IP settings via
DHCP, BootP or AutoIP.
BOOTP
Manual: You can manually configure the IP address, subnet mask,
Auto IP and default gateway. The control panel prompts you to specify
values for each address section. As each address is completed,
Manual the printer prompts for address confirmation before moving to the
next one. After all three addresses are set, the network reinitializes.

Auto Crossover On This item is used when you are connecting the printer directly to a
personal computer using an Ethernet cable (you might have to set
Off this to On or Off depending on the computer being used).

Network Services IPv4 Enable or disable the IPv4 and IPv6 protocols. By default, each
protocol is enabled.
IPv6

Link Speed Automatic* Sets the link speed manually if needed.

10T Full After setting the link speed, the printer automatically restarts.

10T Half

100TX Full

100TX Half

1000T Full

Security Product Security Enable printer security. If turned on, the printer prompts you to set
a password. After it is set, the password will be needed to change
printer settings.

HTTPS Enforcement An encrypted communication and secure identification of a


network web server. Only enabled if the printer is password
protected.

Firewall Enable, disable, or reset the printer firewall.

Access Control List Enable, disable, or reset the network access control list.

Reset All Security Reset the security settings to the factory-set default values.

Restore Defaults Resets all network configurations to their factory defaults.

Quick Forms menu (M501)


Review the following information about the Quick Forms menu for the M501 printer.

186 Chapter 4 Solve problems


Table 4-23 Quick Forms menu

Menu item Sub-menu item Description

Notebook Paper Narrow Rule Prints pages that have preprinted lines.

Wide Rule

Child Rule

Graph Paper 1/8 inch Prints pages that have preprinted graph lines.

5 mm

Checklist 1-Column Prints pages that have preprinted lines with check boxes.

2-Column

Music Paper Portrait Prints pages that have preprinted lines for writing music.

Landscape

Function specific menus (M501)


Review the following information about the function specific menus for the M501 printer.

Apps (M501)
Use the Apps menu to install HP Web Services applications.

Jobs (M501)
Use the Jobs menu to manage stored jobs. Requires a USB 2.0 storage device with at least 16 GB free
space to be installed in the rear host USB port.

Supplies Status (M501)


Use the Supplies Status menu to print a supplies status page. Press Report.

Control panel menus (all except M501)


Review the following information about the control panel menus.

Reports menu
Review the following information about the Reports menu.

To display: At the printer control panel, select the Reports menu.

NOTE: For the M506x/M507x and M527/E52545/M528/E52645 models, use the Print button to print
the report.

For all other models, use the up arrow button or down arrow button to highlight the report, and then
press the OK button. Then use the up arrow button to highlight Print, and then press the OK button to
print the report.

In the following table, asterisks (*) indicate the factory default setting.

Function specific menus (M501) 187


Table 4-24 Reports menu

First level Second level Values Description

Configuration/Status Pages Settings Menu Map Cancel Shows a map of the entire
control panel system and
View the selected values for each
setting.
Print

Configuration/Status Pages Current Settings Page Cancel Shows a summary of the


current settings for the
View printer. This might be helpful
if you plan to make changes
Print and need a record of the
present configuration.

Configuration/Status Pages Configuration Page Cancel Shows the printer settings


and installed accessories.
View

Print

Configuration/Status Pages How to Connect Page Cancel Shows the network


information typically needed
View to connect the printer to a
network.
Print

Configuration/Status Pages Supplies Status Page Cancel Shows the approximate


remaining life for the
View supplies; reports statistics
on total number of pages
Print and jobs processed, serial
number, page counts, and
maintenance information.

HP provides approximations
of the remaining life for
the supplies as a customer
convenience. The actual
remaining supply levels
might be different than the
approximations provided.

Configuration/Status Pages Usage Page Cancel Shows a count of all paper


sizes that have passed
View through the printer; lists
whether they were simplex or
Print duplex, and reports the page
count.

Configuration/Status Pages File Directory Page Cancel Shows the file name and
folder name for files that are
View stored in the printer memory.

Print

Configuration/Status Pages Web Services Status Page Cancel Shows the detected Web
Services for the printer.
View

Print

Fax Reports Fax Activity Log Cancel Contains a list of the faxes
that have been sent from or
Fax models only View received by this printer.

Print

188 Chapter 4 Solve problems


Table 4-24 Reports menu (continued)

First level Second level Values Description

Fax Reports Billing Codes Report Cancel Provides a list of billing codes
that have been used for
Fax models only View outgoing faxes. This report
shows how many sent faxes
Print were billed to each code.

Fax Reports Blocked Fax List Cancel A list of phone numbers that
are blocked from sending
Fax models only View faxes to this printer.

Print

Fax Reports Speed Dial List Cancel Shows the speed dials that
have been set up for this
Fax models only View printer.

Print

Fax Reports Fax Call Report Cancel A detailed report of the last
fax operation, either sent or
Fax models only View received.

Print

Other Pages PCL Font List Cancel Prints the available PCL fonts.

Print

Other Pages PS Font List Cancel Prints the available PS fonts.

Print

Settings menu
You can perform basic printer setup by using the Settings menu. Use the HP Embedded Web Server for
more advanced printer setup. To open the HP Embedded Web Server, enter the printer IP address or
host name in the address bar of a Web browser.

NOTE: Where applicable, the M527/E52545/M528/E52645 printer displays a View button.

General menu (all except M501)


Review the following information about the Settings menu.

To display: At the printer control panel, select the Settings menu, and then select the General menu.

In the following table, asterisks (*) indicate the factory default setting.

Table 4-25 General menu (M506/E50045/M507/E50145, M527/E52545/M528/E52645)

First level Second level Third level Fourth level Values Description

Date/Time Date/Time Format Date Format DD/MMM/YYYY Use the Date/Time


Settings Settings menu to
MMM/DD/YYYY specify the date
and time and
YYYY/MMM/DD to configure date/
time settings.

Settings menu 189


Table 4-25 General menu (M506/E50045/M507/E50145, M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Date/Time Date/Time Format Time Format 12 hour (AM/PM) Select the format
Settings that the printer
24 hours uses to show the
date and time, for
example 12-hour
format or 24-hour
format.

Date/Time Date/Time Time Zone Select the time zone


Settings from a list.

Date/Time Date/Time Date Select the date from


Settings a pop-up calendar.

Date/Time Date/Time Time Select the time from a


Settings pop-up keypad.

Date/Time Date/Time Adjust for Daylight Checkbox If you are in an


Settings Savings area that uses
daylight savings
time, select the
Adjust for Daylight
Savings box.

Energy Settings Sleep Schedule A list of scheduled + (Add) Use to configure


events displays. the printer to
M527/E52545/ Edit automatically wake
M528/E52645 up or go to sleep
printer Delete at specific times
on specific days.
Using this feature
saves energy.

NOTE: You must


configure the date
and time settings
before you can use
this feature.

Energy Settings Sleep Schedule A list of scheduled Event Type Wake Select whether to
events displays. add or edit a Wake
M527/E52545/ Sleep event or a Sleep
M528/E52645 event, and then
printer select the time
and the days for
the wake or sleep
event.

Energy Settings Sleep Schedule A list of scheduled Event Time


events displays.
M527/E52545/
M528/E52645
printer

Energy Settings Sleep Schedule A list of scheduled Event Days Select days of the
events displays. week from a list.
M527/E52545/
M528/E52645
printer

190 Chapter 4 Solve problems


Table 4-25 General menu (M506/E50045/M507/E50145, M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Energy Settings Sleep Timer Sleep Mode/Auto Range: 1 to 120 Set the number
Settings Off After minutes of minutes after
M527/E52545/ which the printer
M528/E52645 Default = 60 minutes enters Sleep or
printer Auto Off mode.
Use the arrow
buttons on the
control panel
to increase or
decrease the
number of minutes.

Energy Settings Wake/Auto On to All Events*


These Events
M527/E52545/ Network port
M528/E52645
printer Power button only

Energy Settings Sleep Timer Sleep/Auto Off Enabled* Enable or disable


Settings Timer the printer sleep or
M506/E50045/ Disabled auto off function.
M507/E50145
printer

Energy Settings Sleep Timer Sleep Mode/Auto Range: 1 to 120 Set the number
Settings Off After minutes of minutes after
M506/E50045/ which the printer
M507/E50145 Default = 60 minutes enters Sleep or
printer Auto Off mode.
Use the arrow
buttons on the
control panel
to increase or
decrease the
number of minutes.

Display Settings Display Brightness A sliding bar Use to specify the


displays with the intensity of the
indicator set in LCD control panel
the middle. Use display.
the arrow keys to
select the desired
brightness and
then select Done.

Display Settings System Sound On* Use to enable or


disable sounds on
Off the printer.

Display Settings Language Settings Language Select from a list of Use to select a
languages that the different language
printer supports. for control panel
messages and
specify the default
keyboard layout.
When you select a
new language, the
keyboard layout
automatically
changes to match
the factory default
for the selected
language.

General menu (all except M501) 191


Table 4-25 General menu (M506/E50045/M507/E50145, M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Display Settings Keyboard Layout Each language has Select the default
a default keyboard keyboard layout
layout. To change it, that matches the
select from a list of language you want
layouts. to use.

Display Settings Information Show connection Use this menu


Screen information* item to display
or hide connection
Hide connection information on the
information Home screen.

Display Settings Inactivity Timeout Range: 10-300 Specifies the


seconds amount of time
that elapses
Default = 60 seconds between any
activity on the
control panel and
when the printer
resets to the
default settings.
When the timeout
expires, the control
panel display
returns to the
Home menu, and
any user signed in
to the printer is
signed out.

Display Settings Clearable Display during job* Use this feature


Warnings to set the period
Display until cleared that a clearable
warning displays
on the control
panel. If the
On setting is
selected, clearable
warnings appear
until the Clearable
Warnings button is
pressed. If the Job
setting is selected,
clearable warnings
stay on the display
during the job
that generated
the warning and
disappear from the
display when the
next job starts.

192 Chapter 4 Solve problems


Table 4-25 General menu (M506/E50045/M507/E50145, M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Display Settings Continuable Auto-continue (10 Use this option


Events seconds)* to configure the
printer behavior
Touch OK to continue when the printer
encounters certain
errors. If the
Auto-continue (10
seconds) option
is selected, the
job will continue
after 10 seconds.
If the Touch OK
to continue option
is selected, the
job will stop and
require the user
to touch the
OK button before
continuing.

Enable Device Enabled Enables the printer


USB to open a file from
Disabled* a USB drive.

Quiet Mode Off* Quiet Mode slows


the printer down to
On reduce the noise
the printer makes
Automatic transition when printing.

Range: 10-300 pages Automatic


transition allows
Default = 10 pages you to set a
predetermined job
size of 10 to 999
pages, and print
jobs will print in
Quiet Mode for all
print jobs up to
the predetermined
page size.

General menu (all except M501) 193


Table 4-25 General menu (M506/E50045/M507/E50145, M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Jam Recovery Automatic* This printer


provides a jam
Off recovery feature
that reprints
On jammed pages.
Select one of the
following options:

Automatic: The
printer attempts
to reprint jammed
pages when
sufficient memory
is available. This is
the default setting.

Off: The printer


does not attempt
to reprint jammed
pages. Because
no memory is
used to store the
most recent pages,
performance is
optimal.

NOTE: When
using this option, if
the printer runs out
of paper and the
job is being printed
on both sides,
some pages can
be lost.

On: The printer


always reprints
jammed pages.
Additional memory
is allocated
to store the
last few pages
printed. This might
cause overall
performance to
suffer.

Auto Recovery Enabled If Auto Recovery


is enabled and
Disabled* an unrecoverable
error occurs in the
device firmware,
the device
automatically turns
off and turns back
on to recover from
the error.

194 Chapter 4 Solve problems


Table 4-25 General menu (M506/E50045/M507/E50145, M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Enable Auto Send Disabled* Browse to the HP


Embedded Web
Enabled Server AutoSend
configuration page
for advanced
set up and
the HP online
Privacy Statement
Information.

Use the Enable


Auto Send menu
to enable or
disable the
AutoSend feature.
The AutoSend
feature enables
your product
to periodically
send product
configuration
information
including serial
number, event
logs, page usage
counts and
supplies status
information to HP
web addresses
(URLs), or
email addresses.
Information sent
to HP is used to
improve products
and services, and
to monitor the
product if you
have a relationship
with HP that
provides you
services such as
proactive cartridge
replacement,
pay-per-page
contracts, support
agreements, or
usage tracking.

Hold Off Print Job Enabled* Enable this feature


if you want to
Disabled prevent print jobs
from starting while
a user is initiating
a copy job from the
control panel. Held
print jobs start
printing after the
copy job is finished,
provided that no
other copy job is in
the print queue.

General menu (all except M501) 195


Table 4-25 General menu (M506/E50045/M507/E50145, M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Reset Factory Address Use to restore


Settings Book (M527/E52545/ all printer settings
M528/E52645 only) to their factory
defaults.
Copy (M527/E52545/
M528/E52645 only)

Digital
Send (M527/E52545/
M528/E52645 only)

E-mail (M527/E52545/
M528/E52645 only)

Fax (M527/E52545/
M528/E52645 only)

General
(M527/E52545/M528/
E52645 only)

Print (M527/E52545/
M528/E52645 only)

Security
(M527/E52545/M528/
E52645 only)

Cancel (M506/
E50045/M507/E50145
only)

Reset (M506/E50045/
M507/E50145 only)

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645)


Review the following information about the Print menu for the M506/E50045/M507/E50145) and the
Copy/Print menu for the M527/E52545/M528/E52645 printers.

To display: At the printer control panel, select the Settings menu, and then select the Print menu (M506/
E50045/M507/E50145) or the Copy/Print menu (M527/E52545/M528/E52645).

In the following table, asterisks (*) indicate the factory default setting.

Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645)

First level Second level Third level Fourth Level Values Description

Copy Settings Image preview Make optional Use this menu


to configure how
M527/E52545/ Require preview Copy behaves.
M528/E52645 only
Disable preview

196 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Copies 1-9999 Configure the


default options
M527/E52545/ Default = 1 for copy jobs. If
M528/E52645 only the user does
not specify the
job options when
creating the job,
the default options
are used.

Copy Settings Sides Original Sides 1-sided Use to indicate


whether the
M527/E52545/ 2-sided original document
M528/E52645 only is printed on one
Flip pages up or both sides.
For example, select
Original Sides 1-
sided and Output
Sides 2-sided when
the original is
printed on one
side, but you want
to make two-sided
copies.

Select Flip pages


up to print the
pages with long
edge of the in
the landscape
orientation.

Copy Settings Sides Output Sides 1-sided Use to indicate


whether the copies
M527/E52545/ 2-sided should be printed
M528/E52645 only on one or both
Flip pages up sides. For example,
select Original
Sides 1-sided and
Output Sides 2-
sided when the
original is printed
on one side, but
you want to make
two-sided copies.

Select Flip pages


up to print the
pages with long
edge of the in
the landscape
orientation.

Copy Settings Watermark Watermark Type None* Use to set a text


watermark.
M527/E52545/ Text
M528/E52645 only

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 197


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Watermark Watermark Text Draft Select a


predefined text
M527/E52545/ Confidential watermark.
M528/E52645 only
Secret

Top Secret

Urgent

Copy Settings Watermark Text Font Letter Gothic* Select the font of
the text watermark.
M527/E52545/ Antique Olive
M528/E52645 only
New Century
Schoolbook Roman

Garamond Antiqua

Copy Settings Watermark Text Size 30 point Select the font


point size of the
M527/E52545/ 40 point* text watermark.
M528/E52645 only
60 point

Copy Settings Watermark Darkness 1 - (Lighter) Select the


darkness of the
M527/E52545/ 2 text watermark.
M528/E52645 only
3*

5 - (Darker)

Copy Settings Stamps Stamp Content User-defined value Use to set a stamp
in any or all the
M527/E52545/ None* following locations
M528/E52645 only in the document:
IP address
● Top Left
User name
● Top Center
Product information
● Top Right
Page number
● Bottom Left
Date and time
● Bottom
Center

● Bottom Right

Copy Settings Stamps Text Font Letter Gothic* Select the font of
the stamp.
M527/E52545/ Antique Olive
M528/E52645 only
New Century
Schoolbook Roman

Garamond Antiqua

198 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Stamps Text Size 8 point Select the font


point size of the
M527/E52545/ 12 point* stamp.
M528/E52645 only
20 point

Copy Settings Stamps White Disabled* Select the check


background box to enable a
M527/E52545/ Enabled white background
M528/E52645 only for the stamp.

Copy Settings Scan Mode Standard document* Use to indicate


the type of original
M527/E52545/ Prompt for additional document to be
M528/E52645 only pages scanned.

Book Select Prompt for


additional pages to
2-sided ID copy or scan an
original document
that has more
pages than the
document feeder
can accommodate
at one time, or
to scan originals
of different sizes
that cannot be
scanned together,
and then combine
these separate
scan jobs into a
single job.

Copy Settings Reduce/Enlarge Automatic* Scale the size of


the document up
M527/E52545/ Include margins or down.
M528/E52645 only
Manual To reduce the
image, select a
Default=100 scaling percentage
that is less than
100. To enlarge the
image, select a
scaling percentage
that is greater than
100.

When Include
margins is enabled,
the printer reduces
the image slightly
to fit the entire
scanned image
within the printable
area on the page.

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 199


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Original Size Automatically detect* Specify the size


of the original
M527/E52545/ Letter (8.5x11) document.
M528/E52645 only
Mixed Letter/Legal

Legal (8.5x14)

Executive (7.25x10.5)

Statement (5.5x8.5)

Oficio (8.5x13)

4x6

5x7

5x8

A4 (210x297 mm)

A5 (148x210 mm)

A6 (105x148 mm)

RA4 (215x305 mm)

B5 (182x257 mm)

B6 (128x182 mm)

10x15cm

16K (195x270 mm)

16K (184x260 mm)

16K (197x273 mm)

DPostcard JIS
(148x200 mm)

Oficio (216x340 mm)

200 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Paper Selection Paper Size Match original size* Select the size of
paper to use when
M527/E52545/ Letter (8.5x11) printing or making
M528/E52645 only copies.
Legal (8.5x14)

Executive (7.25x10.5)

Statement (5.5x8.5)

Oficio (8.5x13)

3x5

4x6

5x7

5x8

A4 (210x297 mm)

A5 (148x210 mm)

A6 (105x148 mm)

RA4 (215x305 mm)

B5 (182x257 mm)

B6 (128x182 mm)

10x15cm

16K (195x270 mm)

16K (184x260 mm)

16K (197x273 mm)

Postcard JIS (100x148


mm)

DPostcard JIS
(148x200 mm)

Envelope #9

Envelope #10

Envelope Monarch

Envelope #10

Envelope B5

Envelope C5

Envelope C6

Envelope DL

Custom

Oficio (216x340 mm)

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 201


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Paper Selection Paper Type Any Type Select the type of
paper to use when
M527/E52545/ Plain* printing or making
M528/E52645 only copies.
Light 60-74g

Intermediate 85-95g

Mid-Weight 96-110g

Heavy 111-130g

Extra Heavy 131-175g

Cardstock 176-220g

Mono Transparency

Labels

Letterhead

Envelope

Preprinted

Prepunched

Colored

Bond

Recycled

Rough

HP EcoFFICIENT

Light Bond

Copy Settings Paper Selection Paper Tray Automatically detect* Select which tray
to use when
M527/E52545/ Manually Feed printing or making
M528/E52645 only copies.
Tray 1

Tray 2

Copy Settings Booklet Booklet Format Enabled Select to have


Booklet Format off
M527/E52545/ Disabled* or on.
M528/E52645 only

Copy Settings Booklet Booklet Format Borders on each Enabled Select to have
page borders printed on
M527/E52545/ Disabled* the page.
M528/E52645 only

Copy Settings Content Portrait* Specify the way


Orientation the content of the
M527/E52545/ Landscape original document
M528/E52645 only is placed on the
page.

202 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Pages per Sheet One* Select how many


pages to print on
M527/E52545/ Two one sheet.
M528/E52645 only
Four

Copy Settings Page Order Right, then down Select to print the
pages in rows or
M527/E52545/ Down, then right columns.
M528/E52645 only

Copy Settings Add page borders Enabled Select the Add


page borders
M527/E52545/ Disabled* checkbox to add
M528/E52645 only borders to the
pages.

Copy Settings Image Adjustment Darkness 1 - (Lighter) Adjust to increase


or decrease the
M527/E52545/ 2 amount of white
M528/E52645 only and black in the
3 colors.

5*

9 - (Darker)

Copy Settings Image Adjustment Contrast 1 - (Less) Adjust to increase


or decrease
M527/E52545/ 2 the difference
M528/E52645 only between the
3 lightest and
darkest color on
4 the page.

5*

9 - (More)

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 203


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Image Adjustment Background 1 - (Normal) Adjust if you


Cleanup are having trouble
M527/E52545/ 2 copying a faint
M528/E52645 only image.
3*

5*

9 - (Cleaner)

Copy Settings Image Adjustment Sharpness 1 - (Less) Adjust to sharpen


or soften the
M527/E52545/ 2 image.
M528/E52645 only
3*

5 - (More)

Copy Settings Optimize Text/ Text Select to optimize


Picture for the output of a
M527/E52545/ Mixed* particular type of
M528/E52645 only content.
Printed picture

Photograph

Copy Settings Edge-to-Edge Normal When the Edge-


(recommended) to-Edge feature
M527/E52545/ is enabled, the
M528/E52645 only Edge-to-Edge output product minimizes
margins and prints
as close to the
edge of the paper
as possible.

Copy Settings Erase Edges Use inches Enabled* Use the Erase
Edges feature to
M527/E52545/ Disabled remove blemishes,
M528/E52645 only such as dark
borders or staple
marks, by cleaning
theedges of the
scanned image.

Disabling Use
inches changes
the measurements
to millimeters.

204 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Copy Settings Erase Edges Front Side Specify a different Sets the width of
width for each edge the edge to clean.
M527/E52545/
M528/E52645 only Apply same width to
all edges*

All edges value

Default = 0.00

Copy Settings Erase Edges Back Side Specify a different Sets the width of
width for each edge the edge to clean.
M527/E52545/
M528/E52645 only Apply same width to
all edges

Mirror front side*

Copy Settings Collate Collate on* When Collate on is


selected, each set
M527/E52545/ Collate off of copied pages
M528/E52645 only are assembled in
the same order
as the original
document.

Copy Settings Multi-feed Disabled Use this feature


Detection to detect
M527/E52545/ Enabled* when multiple
M528/E52645 only pages are fed
simultaneously into
the ADF (automatic
document feeder)
or sheet-feed
scanner.

Copy Settings

M527/E52545/
M528/E52645 only

Enable Print from Enabled Enables the printer


USB Drive to open a file from
Disabled* a USB drive.

Manage Stored Job Sort Order Job Name* This option


Jobs allows you list
Date* the jobs either
alphabetically or
chronologically.

Manage Stored Retain Temporary Do not retain Sets which


Jobs Jobs temporary jobs will
Personal jobs only be retained in the
event of a printer
All temporary jobs reboot.

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 205


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Manage Stored Temporary Job 1-300 Configure global


Jobs Storage Limit settings for jobs
Default = 32 that are stored
in the printer
memory.

The Temporary
Job Storage Limit
feature specifies
the number of
temporary jobs
that can be stored
on the printer. The
maximum allowed
value is 300.

Manage Stored Temporary Job Off Configure global


Jobs Storage Retention settings for
30 minutes temporary jobs
that are stored
1 hour in the printer
memory.
4 hours
The Temporary
1 day Stored Job
Retention feature
1 week specifies the
amount of time
4 weeks temporary jobs
can be stored on
3 days the printer.

Manage Stored Standard Stored Off Configure global


Jobs Job Retention settings for jobs
30 minutes that are stored
in the printer
1 hour memory.

4 hours The Standard


Stored Job
1 day Retention feature
specifies the
1 week amount of time
jobs can be stored
4 weeks on the printer.
3 days

Default Print Number of Copies Range: 1-32000 Sets the default


Options number of copies
Default = 1 for a copy
job. This default
applies when the
Copy function or
the Quick Copy
function is initiated
from the printer
Home screen.

Default Print Paper Selection Paper size Select from a list of Configures the
Options sizes that the printer default paper size,
Paper type supports. type and tray used
for print jobs.
Paper tray

206 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Default Print Default Custom X Dimension Range: 3.00-8.50 Configures the


Options Paper Size inches default paper size
that is used when
Default = 8.5 inches the user selects
Custom as the
paper size for a
print job.

Default Print Default Custom Y Dimension Range: 5.00-14.00 Configures the


Options Paper Size inches default paper size
that is used when
Default = 14 inches the user selects
Custom as the
paper size for a
print job.

Default Print Default Custom Use Inches Enabled*


Options Paper Size
Disabled

Default Print Output Sides 1-sided* Use to indicate


Options whether the
2-sided original document
is printed on one or
both sides.

Default Print Edge-to-Edge Normal Use to avoid


Options (recommended)* shadows that
can appear along
Edge-to-Edge output the edges of
copies when the
original document
is printed close to
the edges.

Default Print Resolution FastRes 1200* Use to select the


Options level of desired
ProRes 1200 print quality.

Default Print Resolution Economode Enabled Text is printed


Options using less toner.
Disabled* This setting is
useful when you
are printing drafts.
You can turn
on this option
independently of
other print quality
settings.

PCL and Courier Font Regular* Select which


Postscript version of the
Settings Dark Courier font you
want to use. The
factory default
setting is Regular,
which uses an
average stroke
width. The Dark
setting can be
used if a heavier
Courier font is
needed.

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 207


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

PCL and Wide A4 Enabled Changes the


Postscript printable area of
Settings Disabled* A4-size paper. If
you enable this
option, eighty 10-
pitch characters
can be printed on
a single line of A4
paper.

PCL and Print PS Errors Enabled Use this feature


Postscript to select whether
Settings Disabled* a PostScript (PS)
error page is
printed when the
printer encounters
a PS error.

PCL and Print PDF Errors Enabled Selects whether a


Postscript PDF error page is
Settings Disabled* printed when the
printer encounters
a PDF error.

PCL and Personality Automatic* Configures the


Postscript default print
Settings PCL language or
personality for the
PS printer. Normally
you should not
PDF change the printer
language. If you
change the setting
to a specific
printer language,
the printer does
not automatically
switch from one
language to
another unless
specific software
commands are
sent to it.

PCL and PCL Font Settings Font Source Internal Selects the font
Postscript source for the
Settings Disk resident* user-soft default
font. The list of
available options
varies depending
on the installed
printer options.

208 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

PCL and PCL Font Settings Font Number Range: 0-110 Specifies the font
Postscript number for the
Settings Default = 0 user-soft default
font using the
source that is
specified in the
Font Source menu.
The printer assigns
a number to each
font and lists it on
the PCL font list.
The font number
displays in the Font
# column of the
printout.

PCL and PCL Font Settings Font Pitch Range: 0.44-99.99 If the Font Source
Postscript option and the Font
Settings Default = 10 Number setting
indicate a contour
font, then use this
feature to select a
default pitch (for a
fixed-spaced font).

PCL and PCL PCL Settings Form Length Range: 5-128 lines Controls the PCL
Postscript print-command
Settings Default = 60 options. PCL is
a set of printer
commands that
HP developed to
provide access to
printer features.

Use the Form


Length feature to
select the user soft
-default vertical
form length.

PCL and PCL PCL Settings Orientation Portrait* Select the


Postscript orientation that is
Settings Landscape most often used
for copy or scan
originals. Select
the Portrait option
if the short edge is
at the top or select
the Landscape
option if the long
edge is at the top.

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 209


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

PCL and PCL PCL Settings Symbol Set Select from a list of Select any one of
Postscript symbol sets. several available
Settings symbol sets from
the control panel.
A symbol set
is a unique
grouping of all the
characters in a
font. The factory
default value
for this option
is PC-8. Either
PC-8 or PC-850
are recommended
for line-draw
characters.

PCL and PCL PCL Settings Append CR to LF Enabled When enabled, this
Postscript option appends
Settings Disabled* a carriage return
to each line
feed encountered
in backwards-
compatible PCL
jobs.

PCL and PCL PCL Settings Suppress Blank Enabled This option is for
Postscript Pages users who are
Settings Disabled* generating their
own PCL, which
could include extra
form feeds that
would cause blank
pages to be
printed. When the
On option is
selected, form
feeds are ignored if
the page is blank.

PCL and PCL PCL Settings Media Source Standard* Use to select
Postscript Mapping and maintain input
Settings Classic trays by number
when you are not
using the printer
driver, or when the
software program
has no option for
tray selection. The
following options
are available:

Standard: Tray
numbering is
based on newer HP
LaserJet models.

Classic: Tray
numbering is
based on HP
LaserJet 4 and
older models.

210 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Print Quality General Toner Density A sliding bar appears Lighten or darken
with the indicator set the print on the
in the middle between page by changing
Less and More. the toner density
setting.

Print Quality General REt Disabled Use this setting


to enable or
Enabled* disable Resolution
Enhancement
technology (REt),
which produces
smoother angles,
curves, and edges.

Print Quality Image Tray Tray 1 Specify tray to be


Registration adjusted
Tray 2

Tray 3

Tray 4

Tray 5

Depends upon the


number of trays
installed

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 211


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Print Quality Image Front-side -5.00 mm to 5.00 mm Shift the margin


Registration Horizontal Shift alignment to
center the image
Front-side on the page from
Vertical Shift top to bottom
and from left to
Back-side right. You can also
Horizontal Shift align the image on
the front with the
Back-side image printed on
Vertical Shift the back.

The direction that


is perpendicular to
the way the paper
passes through
the printer is
referred to as
X. This is also
known as the scan
direction. X1 is the
scan direction for a
single-sided page
or for the second
side of a two-sided
page. X2 is the
scan direction for
the first side of a
two-sided page.

The direction that


the paper feeds
through the printer
is referred to as
Y. Y1 is the feed
direction for a
single-sided page
or for the second
side of a two-sided
page. Y2 is the feed
direction for the
first side of a two-
sided page.

Use the Adjust Tray


<X> menu to adjust
the registration
settings for
each tray. Before
adjusting these
values, print a
registration test
page. It provides
alignment guides
in the X and
Y directions so
you can determine
which adjustments
are necessary. You
can adjust values
for X1 Shift, X2
Shift, Y1 Shift, and
Y2 Shift.

212 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Print Quality Image Print Test Page Use the Print Test
Registration Page option to
print a page to
test the image
registration. It
provides alignment
guides in the X
and Y directions so
you can determine
which adjustments
are necessary.

Print Quality Auto Sense Tray 1 Sense every page


Behavior
Sense first page

Sense transparency
only

Print Quality Auto Sense All Other Trays Sense first page
Behavior
Sense transparency
only

Print Quality Adjust Paper Select from a list Print mode Select from a list of Changing the Print
types of paper types paper types mode setting is
that the printer usually the first
supports. The Reset Paper Types first thing to try
available to resolve print-
options are the quality problems.
same for each Problems can
paper type. include toner not
sticking well to
the page, a faint
image of the page
repeated on the
same or following
page, incorrect
gloss level, and so
on.

Print Quality Adjust Paper Select from a list Resistance mode Normal* Use this setting
types of paper types to correct print
that the printer Up 1 quality problems
supports. The in low-humidity
available Up 2 environments and
options are the highly resistive
same for each paper.
paper type.
Use the Up options
to solve print
quality problems
that are related
to faded images
or scattered toner
on certain paper
types.

The Up options
raise the
secondary transfer
bias.

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 213


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Print Quality Adjust Paper Select from a list Paper curl mode Normal* Use this setting to
types of paper types reduce paper curl
that the printer Reduced in print jobs.
supports. The
available
options are the
same for each
paper type.

Print Quality Optimize Line Detail Normal* Use this setting if


you have scattered
Off lines in printed
pages.
Alternate

Print Quality Optimize Moisture Control Normal*

Alternate

Print Quality Optimize Envelope control Normal

Reduced Temp

Print Quality Optimize Tray 1 Normal

Alternate

Print Quality Optimize Background Normal

Alternate

Print Quality Optimize Uniformity Normal


Control
Alternate 1

Alternate 2

Alternate 3

Print Quality Optimize Cac03 Off

On

Print Quality Optimize Best Normal Off

On

Print Quality Optimize Tracking Control Off

On

Print Quality Optimize Registration Normal

Alternate

Print Quality Optimize Transfer Control Normal

Alternate 1

Print Quality Optimize Moisture Control Normal

Alternate

Print Quality Optimize Reset Optimize Reset

214 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Print Quality Edge Control Off

Light

Normal*

Maximum

Manage Trays Use Requested Exclusively* Controls how the


Tray printer handles
When available jobs that have
specified a
specific input tray.
Two options are
available:

Exclusively: The
printer never
selects a different
tray when the user
has indicated that
a specific tray
should be used,
even if that tray is
empty.

When available:
The printer pulls
from another tray
if the specified
tray is empty, even
though the specific
tray was indicated
for the job.

Manage Trays Manually Feed Always prompt* Indicate whether


Prompt a prompt should
Prompt on mismatch appear when the
type or size for a
job does not match
the specified
tray and the
printer pulls from
the multipurpose
tray instead.
Two options are
available:

Always: A prompt
always displays
before using the
multipurpose tray.

Prompt on
mismatch: A
prompt displays
only if the size
or type do not
match or the tray is
empty.

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 215


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Manage Trays Size/Type Prompt Display* Controls whether


the tray
Do not display configuration
message displays
whenever a
tray is closed.
Two options are
available:

Display: Shows the


tray configuration
message when a
tray is closed. The
user is able to
configure the tray
settings directly
from this message.

Do not display:
Prevents the
tray configuration
message from
automatically
appearing.

Manage Trays Use Another Tray Allow* Use to turn on


or off the control
Do not allow panel prompt to
select another tray
when the specified
tray is empty.
Two options are
available:

Allow: When this


option is selected
the user is
prompted to either
add paper to the
selected tray or to
choose a different
tray. This is the
factory default.

Do not allow: When


this option is
selected, the user
is not given the
option of selecting
a different tray. The
printer prompts the
user to add paper
to the tray that was
initially selected.

216 Chapter 4 Solve problems


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Manage Trays Alternative Off* Use to load


Letterhead Mode letterhead or
On preprinted paper
into the tray the
same way for all
print jobs, whether
you are printing to
one side of the
sheet or to both
sides of the sheet.
When this option is
selected, load the
paper as you would
for printing on both
sides. See the user
documentation
that came with
the printer for
instructions about
loading letterhead
for printing on both
sides. When this
option is selected,
the printer speed
slows to the
speed required for
printing on both
sides.

Manage Trays Duplex Blank Automatic* Controls how the


Pages printer handles
Always two-sided jobs
(duplexing). Two
options are
available:

Automatic: Choose
this option to
skip printing blank
sides during a two-
sided print job. The
printer can print
jobs faster when
blank sides are
skipped.

Always: Choose
this option to print
all sides of a two-
sided job, even
if one side is
blank. This might
be preferable for
certain jobs that
use paper types
such as letterhead
or prepunched
paper.

Print menu (M506/E50045/M507/E50145) and Copy/Print menu (M527/E52545/M528/E52645) 217


Table 4-26 Print menu (M506/E50045/M507/E50145) or Copy/Print menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth Level Values Description

Manage Trays Override A4/ Yes* Prints on letter-size


Letter paper when an A4
No job is sent but
no A4-size paper
is loaded in the
printer (or to print
on A4 paper when
a letter-size job
is sent but no
letter-size paper is
loaded). This option
will also override
A3 with ledger-size
paper and ledger
with A3-size paper.

Scan/Digital Send Settings menu (M527/E52545/M528/E52645)


Review the following information about the Scan/Digital Send Settings menu for M527/E52545/M528/
E52645 printers.

To display: At the printer control panel, select the Settings menu, and then select the Scan/Digital Send
Settings menu.

In the following table, asterisks (*) indicate the factory default setting.

Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645)

First level Second level Third level Fourth level Values Description

Scan to Email E-mail Setup E-mail Setup Use to configure


Settings Wizard settings that
NOTE: Email apply to sending
Scan to Network Settings only documents
Folder Settings through email or
saving documents
Scan to USB Drive to a folder on the
Settings network or on a
USB multi-drive.
NOTE: The same
options are The E-mail
available for each Setup Wizard
of these features, feature configures
except where the printer to
noted. send scanned
images as email
attachments. To
open the printer
HP Embedded Web
Server and set
up the email
notification server,
enter the printer IP
address into a Web
browser.

218 Chapter 4 Solve problems


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Default Job Image Preview Make optional* Defines the default


Options job options for
Require preview each function. If
you do not specify
Disable preview the job options
when creating
the job, the
default options are
used. For complete
setup, go to the
HP Embedded Web
Server by typing
the IP address of
the printer into a
Web browser.

Use the Image


Preview feature to
scan a document
and display a
preview before
completing the job.
Select whether
this feature is
available on the
printer.

Make optional: The


feature is optional,
depending on the
user who is signed
in.

Require preview
Previews are
required for all
users.

Disable preview:
Previews are
disabled for all
users.

Default File Name [Untitled]* The printer is


shipped with a
factory default file
name of [Untitled]
for any scanned
files that are sent
or saved. Use this
feature to specify
a different default
file name. If you
are saving a file
to a network folder
or USB storage
device and a file
with the default
file name already
exists, a number
is appended to
the file name,
for example,
[Untitled]001.

Scan/Digital Send Settings menu (M527/E52545/M528/E52645) 219


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Document File Select from a list PDF provides the


Type of file types. best overall image
and text quality.

JPEG is a good
choice for most
graphics. Most
computers have
a browser that
can view .JPEG
files. This file type
produces one file
per page.

TIFF is a standard
file format that
many graphics
programs support.
This file type
produces one file
per page.

MTIFF: stands for


multi-page TIFF.
This file type saves
multiple scanned
pages in a single
file.

XPS (XML Paper


Specification)
creates an XAML
file that preserves
the original
formatting of the
document and
supports color
graphics and
embedded fonts.

PDF/A (Archivable):
provides
archivable text and
image quality.

NOTE: OCR file


types are not
supported on this
printer unless
attached to DSS.

220 Chapter 4 Solve problems


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Optimize Text/ Mixed* Use to optimize


Picture the output for
Text a particular type
of content. You
Printed picture can optimize the
output for text,
Photograph printed pictures, or
a mixture.

Mixed: Use to
optimize the
setting for text and
for pictures.

Text: Use to
optimize the text
portion of the copy
when text and/or
pictures are on the
original.

Printed picture:
Use for line
drawings and
preprinted images,
such as magazine
clippings or pages
from books.

Photograph: Best
suited for making
copies of printed
pictures.

Quality and File High (large file) Use to select


Size the quality for
Medium* the output. Higher-
quality images
Low (small file) require a larger
file size than lower-
quality images.
Larger files take
more time to
send, and some
recipients might
have trouble
receiving larger
files.

Scan/Digital Send Settings menu (M527/E52545/M528/E52645) 221


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Original Sides 1-sided Use to describe


the layout for each
2-sided side of the original
document. First
select whether the
original document
is printed on
one side or both
sides. Then touch
the Orientation
setting to
indicate whether
the original
has portrait
or landscape
orientation. If it is
printed on both
sides, also select
the 2-sided format
that matches the
original document.

Orientation Automatically For some features


detect to work correctly,
you must specify
Portrait* the way the
content of the
Landscape original document
is placed on
the page. Portrait
orientation means
the short edge of
the page is along
the top. Landscape
orientation means
the long edge of
the page is along
the top. In the
Orientation area,
select whether the
original document
has a portrait
or landscape
orientation.

222 Chapter 4 Solve problems


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Resolution 600 dpi Sets the


resolution for sent
400 dpi documents. Higher
resolution images
300 dpi have more dots
per inch (dpi),
200 dpi so they show
more detail. Lower
150 dpi* resolution images
have fewer dots
75 dpi per inch and show
less detail, but
the file size is
smaller. Some file
types, for example
a file that will
be processed with
OCR, require a
specific resolution.
When these file
types are selected,
the Resolution
setting might
automatically
change to a valid
value.

Content Orientation Auto Detect For some features


Orientation to work correctly,
Portrait* you must specify
the way the
Landscape content of the
original document
is placed on
the page. Portrait
orientation means
the short edge of
the page is along
the top. Landscape
orientation means
the long edge of
the page is along
the top. In the
Orientation area,
select whether the
original document
has a portrait
or landscape
orientation.

Scan/Digital Send Settings menu (M527/E52545/M528/E52645) 223


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Color/Black Automatically Use to enable


detect color or or disable color
black* scanning.

Automatically Automatically
detect color or detect color or
gray black: When pages
without color are
Color detected, the
printer creates
Black an image of the
page in 1-bit
Black/Gray black if other
settings allow. If
the other settings
don't allow (File
Type, for example),
the image is in
grayscale.

Automatically
detect color or
gray: When pages
without color are
detected, the
printer creates
an image of the
page in grayscale.
Select this option
for the best image
quality for non-
color pages.

Color: Scans
documents in
color.

Black/Gray: Scans
documents in
grayscale.

Black: Scans
documents in
black and white
with a compressed
file size.

Original Size Select from a list Use to describe


of supported sizes. the page size
of the original
document.

224 Chapter 4 Solve problems


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Notification Do not notify* Configure


to receive
Notify when job notification about
completes the status of a
sent document.
Notify only if job
fails Do not notify: Turns
off this feature.

Notify when
job completes:
Select to receive
notification for this
job only.

Print Notify only


if job fails:
E-mail Select to receive
notification only if
the job is not sent
successfully.

Print: Select
to print the
notification at this
printer.

Include Thumbnail NOTE: When


sending an analog
fax, select Include
Thumbnail to
receive a
thumbnail image of
the first page of
the fax in your
notification.

Notification E-mail E-mail: Select


address to receive the
notification in an
email. Touch the
text box following
Email Address, and
then type the email
address for the
notification.

Image Adjustment Darkness Use to improve the


overall quality of
the copy.

Adjust the
Darkness setting
to increase or
decrease the
amount of white
and black in the
colors.

Scan/Digital Send Settings menu (M527/E52545/M528/E52645) 225


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Contrast Adjust the


Contrast setting
to increase
or decrease
the difference
between the
lightest and
darkest color on
the page.

Background Adjust the


Cleanup Background
Cleanup setting if
you are having
trouble copying a
faint image.

Sharpness Adjust the


Sharpness setting
to clarify or
soften the image.
For example,
increasing the
sharpness could
make text appear
crisper, but
decreasing it could
make photographs
appear smoother.

Automatic Tone

Default Select this to make


the selected Image
Adjustment setting
the default value.

Cropping Options Do not crop* Use this menu item


to automatically
Crop to content crop the scan
for digital sending.
Crop to paper Use the Crop to
content option to
scan the smallest
possible area that
has detectable
content.

226 Chapter 4 Solve problems


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Erase Edges Use Inches Use this menu


item to remove
Back side erase blemishes, such
as dark borders
Front side erase or staple marks,
by cleaning the
specified edges
of the scanned
image. In each
of the text
boxes enter the
measurements, in
millimeters or
inches, for how
much of the top
edge, bottom edge,
left edge, and right
edge to clean.

Multi-feed On* This setting stops


Detection the scanning
Off process if it
detects multiple-
page feeds
through the
document feeder.

Blank Page Disabled* Use to prevent


Suppression blank pages
Enabled in the original
document from
being included
in the output
document.

Digital Send Allow Usage of Enabled* Configure how the


Service Setup Digital Sending printer interacts
Software (DSS) Disabled with the HP
Server Digital Sending
Software (DSS)
server. HP DSS
handles digital
sending tasks,
such as faxing,
emailing, and
sending scanned
documents to a
network folder
or USB storage
device.

Use the Allow


Usage of Digital
Sending Software
(DSS) Server
option to configure
the printer to use
HP DSS.

Scan/Digital Send Settings menu (M527/E52545/M528/E52645) 227


Table 4-27 Scan/Digital Send Settings menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Allow Transfer Enabled* Use the Allow


to New Digital Transfer to New
Sending Software Disabled Digital Sending
(DSS) Server Software (DSS)
Server option to
specify whether
DSS management
of a printer is
transferable to a
different DSS.

Fax menu (M527/E52545/M528/E52645)


Review the following information about the Fax menu for the M527/E52545/M528/E52645 printers.

To display: At the printer control panel, select the Settings menu, and then select the Fax menu.

In the following table, asterisks (*) indicate the factory default setting.

Table 4-28 Fax menu (M527/E52545/M528/E52645)

First level Second level Third level Fourth level Values Description

Internal Fax Configure settings


Modem Setup for sending faxes
from the printer.

Use the Internal


Fax Modem Setup
feature to set up
options for faxing.

NOTE: To set up
LAN fax or Internet
fax, use the HP
Embedded Web
Server. To open the
HP Embedded Web
Server, type the
printer network
address into a Web
browser. To
configure the fax
features, select
the Fax tab.

Fax Send Settings Fax Send Setup Fax Dialing Fax Dial Volume Off These settings
Settings control how the
Low* fax modem dials
the outgoing fax
High number when
faxes are sent.

Fax Send Settings Fax Send Setup Fax Dialing Dialing Mode Tone*
Settings
Pulse

Fax Send Settings Fax Send Setup Fax Dialing Redial Interval 1 – 5 Minutes
Settings
Default = 5
minutes

228 Chapter 4 Solve problems


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Send Settings Fax Send Setup Fax Dialing Fax Send Speed Fast*
Settings
Medium

Slow

Fax Send Settings Fax Send Setup Fax Dialing Dialing Prefix
Settings

Fax Send Settings Fax Send Setup Fax Dialing Detect Dial Tone
Settings

Fax Send Settings Fax Send Setup Fax Dialing Redial on Error Range: 0 – 9
Settings
Default = 2

Fax Send Settings Fax Send Setup Fax Dialing Redial on No Range: 0 – 2
Settings Answer
Default = 0

Fax Send Settings Fax Send Setup Fax Dialing Redial on Busy Range: 0 – 9
Settings
Default = 3

Fax Send Settings Fax Send Setup General Fax Send Fax Number Enabled If this feature
Settings Confirmation is enabled, you
Disabled* must enter the fax
number twice.

Fax Send Settings Fax Send Setup General Fax Send PC Fax Send Enabled* Enables users who
Settings have the correct
Disabled driver installed to
send faxes through
the printer from
their computers.

Fax Send Settings Fax Send Setup General Fax Send JBIG Compression Enabled* The JBIG
Settings compression
Disabled reduces fax-
transmission time,
which can
result in lower
phone charges.
However, using
JBIG compression
sometimes causes
compatibility
problems with
older fax
machines. If this
occurs, turn off the
JBIG compression.

Fax Send Settings Fax Send Setup General Fax Send Error Correction Enabled* When error-
Settings Mode correction mode
Disabled is enabled
and an error
occurs during fax
transmission, the
printer sends or
receives the error
portion again.

Fax menu (M527/E52545/M528/E52645) 229


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Send Settings Fax Send Setup General Fax Send Fax Header Prepend* Use to prepend
Settings or overlay the fax
Overlay header page.

Fax Send Settings Fax Send Setup Billing Codes Enable Billing Off When billing codes
Codes are enabled, a
On* prompt displays
that asks the
user to enter the
billing code for an
outgoing fax. This
prompt does not
appear if the Allow
users to edit billing
codes check box is
not checked.

You can also


use the billing
codes report in the
Reports menu to
view the list of the
billing codes that
have been used
for faxes that have
been sent from the
printer. The list is
grouped by billing
code and also
shows fax details.
This feature can be
used for billing or
usage tracking.

Fax Send Settings Fax Send Setup Billing Codes Default Billing Specify a default
Code billing code for
faxing. If you
specify a default
billing code, this
code displays in
the Billing Code
field when the
user sends an
outgoing fax. If this
field is blank, no
default billing code
is provided for the
user.

Fax Send Settings Fax Send Setup Billing Codes Minimum Length Range: 1 – 16 Specify the
required length of
Default = 1 the billing code.
Billing codes can
be between 1 and
16 characters long.

Fax Send Settings Fax Send Setup Billing Codes Allow users to edit Off
billing codes
On*

230 Chapter 4 Solve problems


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Send Settings Default Job Image Preview Make optional* Use the Image
Options Preview feature to
Require preview scan a document
and display a
Disable preview preview before
completing the job.
Select whether
this feature is
available on the
printer.

Make optional: The


feature is optional,
depending on the
user who is signed
in.

Require preview
Previews are
required for all
users.

Disable preview:
Previews are
disabled for all
users.

Fax Send Settings Default Job Resolution Standard (100 x Select the
Options 200dpi)* resolution for
outgoing faxes. If
Fine (200 x 200dpi) you increase the
resolution, faxes
Superfine (300 x might be clearer
300dpi) but they could
transmit more
slowly. Some file
types, for example
a file that will
be processed with
OCR, require a
specific resolution.
When these file
types are selected,
the Resolution
setting might
be automatically
changed to a valid
value.

Fax menu (M527/E52545/M528/E52645) 231


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Send Settings Default Job Original Sides 1-sided* Use to describe
Options the layout for each
2-sided side of the original
document. First
Pages flip up select whether the
original document
is printed on
one side or both
sides. Then touch
the Orientation
setting to
indicate whether
the original
has portrait
or landscape
orientation. If it is
printed on both
sides, also select
the 2-sided format
that matches the
original document.

If the Pages flip up


option is selected,
the back side of
the page is printed
upside-down. This
option is for print
jobs that are
bound along the
top edge.

Fax Send Settings Default Job Original Sides Orientation Portrait* For some features
Options to work correctly,
Landscape you must specify
the way the
content of the
original document
is placed on the
page.

Portrait: This
setting means the
short edge of the
page is along the
top.

Landscape: This
setting means the
long edge of the
page is along the
top.

232 Chapter 4 Solve problems


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Send Settings Default Job Notification Do not notify* Use to receive
Options notification about
Notify when job the status of a
completes sent document.

Notify only if job Do not notify: Turns


fails off this feature.

Notify when
job completes:
Select to receive
notification for this
job only.

Notify only
if job fails:
Select to receive
notification only if
the job is not sent
successfully.

Fax Send Settings Default Job Notification Print Print: Select


Options to print the
E-mail notification at this
printer.

E-mail: Select
to receive the
notification in an
email. Touch the
text box following
Email Address, and
then enter the
email address for
the notification.

Fax Send Settings Default Job Notification Include Thumbnail When sending an
Options analog fax, select
Include Thumbnail
to receive a
thumbnail image
of the first page
of the fax in your
notification.

Fax Send Settings Default Job Notification Notification E-mail Provide the
Options address email address
that will receive
notifications.

Fax menu (M527/E52545/M528/E52645) 233


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Send Settings Default Job Content Orientation Portrait* For some features
Options Orientation to work correctly,
Landscape you must specify
the way the
content of the
original document
is placed on the
page.

Portrait: This
setting means the
short edge of the
page is along the
top.

Landscape: This
setting means the
long edge of the
page is along the
top.

Fax Send Settings Default Job Original Size Select from a list Use to describe
Options of sizes that the the page size
printer supports. of the original
document.

Fax Send Settings Default Job Image Adjustment Darkness Use to improve the
Options overall quality of
the copy.

Adjust the
Darkness setting
to increase or
decrease the
amount of white
and black in the
colors.

Fax Send Settings Default Job Image Adjustment Contrast Adjust the
Options Contrast setting
to increase
or decrease
the difference
between the
lightest and
darkest color on
the page.

Fax Send Settings Default Job Image Adjustment Background Adjust the
Options Cleanup Background
Cleanup setting if
you are having
trouble copying a
faint image.

234 Chapter 4 Solve problems


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Send Settings Default Job Image Adjustment Sharpness Adjust the
Options Sharpness setting
to clarify or
soften the image.
For example,
increasing the
sharpness could
make text appear
crisper, but
decreasing it could
make photographs
appear smoother.

Fax Send Settings Default Job Image Adjustment Automatic Tone The printer
Options automatically
adjusts the
Darkness,
Contrast, and
Background
Cleanup settings
to the most
appropriate for
the scanned
document.

Fax Send Settings Default Job Optimize Text/ Manually adjust* Optimize For Optimizes the
Options Picture output for a
Text particular type
of content. You
Printed picture can optimize the
output for text,
Photograph printed pictures, or
a mixture.

Manually adjust:
Use to manually
optimize the
setting for text or
for pictures.

Text: Use to
optimize the text
portion of the copy
where text and/or
pictures are on the
original.

Printed picture:
Use for line
drawings and
preprinted images,
such as magazine
clippings or pages
from books.

Photograph: Best
suited for making
copies of printed
pictures.

Fax menu (M527/E52545/M528/E52645) 235


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Send Settings Default Job Multi-feed Disabled This setting stops
Options Detection the scanning
Enabled* process if it
detects multiple-
page feeds
through the
document feeder.

Fax Send Settings Default Job Blank Page Disabled* Prevents blank
Options Suppression pages in the
Enabled original document
from being
included in the
output document.

Fax Receive Fax Receive Setup Ringer Volume Off Use to configure
Settings settings for
Low* receiving faxes.

High

Fax Receive Fax Receive Setup Rings To Answer Range: 1–6


Settings
Default = 1

Fax Receive Fax Receive Setup Fax Send Speed Fast*


Settings
Medium

Slow

Fax Receive Fax Receive Setup Ring Interval Range: 220–600


Settings ms

Default = 600 ms

Fax Receive Fax Receive Setup Ring Frequency Range: 1–200


Settings
Default = 68hz

Fax Receive Fax Printing Always store faxes If you have


Settings Schedule concerns about
Always print faxes* the security of
private faxes, use
Use schedule this feature to
store faxes rather
than having them
automatically print.
Select Incoming
Fax Options, and
then you can
choose to always
store faxes, always
print them, or you
can set up a
schedule for each
day of the week.

236 Chapter 4 Solve problems


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Receive Fax Printing Schedule Add Print incoming If you are using
Settings Schedule faxes a fax printing
Touch this to Edit schedule, use this
set up a fax Store incoming menu to configure
printing schedule if Delete faxes when to print
you selected the faxes.
Use Fax Printing Time
Schedule option.
Event Days

Fax Receive Blocked Fax Fax Number to The blocked fax


Settings Numbers Block list can contain
up to 30 numbers.
When the printer
receives a call
from one of
the blocked fax
numbers, it deletes
the incoming fax.
It also logs
the blocked fax
in the activity
log along with
job-accounting
information.

Add blocked
numbers: Enter a
fax number into
the Fax Number
to Block field, and
then touch the
arrow button to
add a new number
to the blocked fax
list.

To remove blocked
numbers: Select a
number and touch
the Delete button
to delete it from
the blocked fax list.

To clear all blocked


numbers: Touch
the Delete All
button to clear all
of the numbers
from the blocked
fax list.

You can also use


the Blocked Fax
List report in the
Information menu
to view the list of
the fax numbers
that have been
blocked on this
printer.

Fax menu (M527/E52545/M528/E52645) 237


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Receive Default Job Notification Do not notify* Configure


Settings Options to receive
Notify when job notification about
completes the status of a
sent document.
Notify only if job
fails Do not notify: Turns
off this feature.

Notify when
job completes:
Select to receive
notification for this
job only.

Notify only
if job fails:
Select to receive
notification only if
the job is not sent
successfully.

Fax Receive Default Job Print E-mail: Select


Settings Options to receive the
E-mail* notification in an
email. Touch the
text box following
Email Address, and
then enter the
email address for
the notification.

Fax Receive Default Job Include Thumbnail NOTE: When


Settings Options sending an analog
fax, select Include
Thumbnail to
receive a
thumbnail image of
the first page of
the fax in your
notification.

Fax Receive Default Job Notification E-mail


Settings Options address

Fax Receive Default Job Stamp Received Enabled Use this option to
Settings Options Faxes add the date, time,
Disabled* sender’s phone
number, and page
number to each
page of the faxes
that this printer
receives.

238 Chapter 4 Solve problems


Table 4-28 Fax menu (M527/E52545/M528/E52645) (continued)

First level Second level Third level Fourth level Values Description

Fax Receive Default Job Fit to Page Enabled* Use to shrink faxes
Settings Options that are larger
Disabled than Letter-size or
A4-size so that
they can fit onto
a Letter-size or
A4-size page. If
this feature set
to Disabled, faxes
larger than Letter
or A4 will flow
across multiple
pages.

Fax Receive Default Job Paper Selection Automatic*


Settings Options
Select from a list
of the trays.

Fax Receive Default Job Output sides 1-sided* Use to describe


Settings Options the layout for each
2-sided side of the original
document. First
Pages flip up select whether the
original document
is printed on
one side or both
sides. Then touch
the Orientation
setting to
indicate whether
the original
has portrait
or landscape
orientation. If it is
printed on both
sides, also select
the 2-sided format
that matches the
original document.

Fax Forwarding Enable Fax Disabled* Use to forward


Forwarding received faxes
Enabled to another fax
machine.

Fax Forwarding Type of Fax Job to All faxes


Forward
Sent faxes

Received faxes

Fax Forwarding Fax Forwarding Enter the fax


Number fowarding number.

Clear Fax Activity Cancel Clears all events


Log from the Fax
Clear Activity Log list.

Manage Supplies menu


Review the following information about the Manage Supplies menu.

Manage Supplies menu 239


To display: At the printer control panel, select the Settings menu, and then select the Manage Supplies
menu.

In the following table, asterisks (*) indicate the factory default setting.

Table 4-29 Manage Supplies menu

First level Second level Third level Fourth level Values Description

Low Warning Black Cartridge 1-100% Set the estimated


Thresholds percentage at
Default = 4% which the printer
notifies you when
a toner cartridge is
very low.

Low Warning Document Feeder 1-100% Set the estimated


Thresholds Kit percentage at
Default = 10% which the printer
M527/E52545/ notifies you when
M528/E52645 only the document
feeder kit is very
low.

Low Warning Maintenance Kit 1-100% Set the estimated


Thresholds percentage at
M506/E50045/ Default = 10% which the printer
M507/E50145 only notifies you when
the maintenance kit
is very low.

Low Warning On* Displays a


Threshold message on the
Message Off control panel when
a cartridge is very
low.

Low Behavior Continue* Use one of these


options to specify
Stop the action for the
device to take when
a supply reaches a
low condition.

Stop: Stops the


current print job.

Continue:
Completes the
current print job.

240 Chapter 4 Solve problems


Table 4-29 Manage Supplies menu (continued)

First level Second level Third level Fourth level Values Description

Very Low Behavior Black Cartridge Stop Use one or more


of these options to
Continue* specify the action
for the device to
Prompt to take when a supply
continue reaches a very low
condition.

Stop: Stops the


current print job.

Continue:
Completes the
current print job.

Prompt to continue:
Allows the user
to decide whether
or not to finish
printing.

Very Low Behavior Document Feeder Stop Use one or more


Kit of these options to
Continue specify the action
M527/E52545/ for the device to
M528/E52645 only Prompt to take when a supply
continue* reaches a very low
condition.

Stop: Stops the


current print job.

Continue:
Completes the
current print job.

Prompt to continue:
Allows the user
to decide whether
or not to finish
printing.

Very Low Behavior Maintenance Kit Stop Use one or more


of these options to
M506/E50045/ Continue specify the action
M507/E50145 only for the device to
Prompt to take when a supply
continue* reaches a very low
condition.

Stop: Stops the


current print job.

Continue:
Completes the
current print job.

Prompt to continue:
Allows the user
to decide whether
or not to finish
printing.

Manage Supplies menu 241


Table 4-29 Manage Supplies menu (continued)

First level Second level Third level Fourth level Values Description

Store Usage Data On supplies* Store Usage Data


provides a way
Not on supplies to suppress the
toner cartridges
from storing most
of the information
gathered
exclusively for
the purpose of
understanding the
usage of the
printer. Select the
On supplies setting
to store the data
on the toner
cartridge memory
chip. Select the Not
on supplies setting
to suppress the
information from
being stored on the
memory chip.

Cartridge Off* Select to


Protection permanently
Protect cartridges protect cartridges
so that they can
be used only in this
product or fleet of
products.

Cartridge Policy Off* Set Authorized


HP to allow
Authorized HP only genuine HP
cartridges to be
used in this printer.

Reset Supplies Document Feeder Reset Select this option


Kit (M527/E52545/ if you have
M528/E52645 Cancel installed a new
only) document feeder
kit (M527/E52545/
Maintenance M528/E52645)
Kit (M506/E50045/ or maintenance
M507/E50145 only) kit (M506/E50045/
M507/E50145).

Networking menu
Review the following information about the Networking menu.

To display: At the printer control panel, select the Settings menu, and then select the Networking menu.

In the following table, asterisks (*) indicate the factory default setting.

242 Chapter 4 Solve problems


Table 4-30 Networking menu

First level Second level Third level Fourth level Values Description

Ethernet Information Print Security Yes Yes: Prints a page


Report that contains the
No* current security
settings on the
HP Jetdirect print
server.

No: A security
settings page is
not printed.

Ethernet TCP/IP Host Name Use the arrow An alphanumeric


buttons to edit the string, up to
host name. 32 characters,
used to identify
NPIXXXXXX* the printer. This
name is listed on
the HP Jetdirect
configuration
page. The default
host name is
NPIxxxxxx, where
xxxxxx is the
last six digits of
the LAN hardware
(MAC) address.

Networking menu 243


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Ethernet TCP/IP IPV4 Settings Config Method Bootp Specifies the


method that TCP/
DHCP* IPv4 parameters
will be configured
Auto IP on the HP Jetdirect
print server.
Manual
Bootp (Bootstrap
Protocol): Use
for automatic
configuration from
a BootP server.

DHCP (Dynamic
Host Configuration
Protocol): Use
for automatic
configuration from
a DHCPv4 server.
If selected and
a DHCP lease
exists, the DHCP
Release menu and
the DHCP Renew
menu are available
to set DHCP lease
options.

Auto IP: Use


for automatic
link-local IPv4
addressing. An
address in the
form 169.254.x.x
is assigned
automatically.

If you set this


option to the
Manual setting,
use the Manual
Settings menu to
configure TCP/IPv4
parameters.

244 Chapter 4 Solve problems


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Ethernet TCP/IP IPV4 Settings Default IP Auto IP* Specify the IP


address to default
Legacy to when the print
server is unable
to obtain an IP
address from the
network during
a forced TCP/IP
reconfiguration
(for example,
when manually
configured to use
BootP or DHCP).

NOTE: This
feature assigns a
static IP address
that might
interfere with a
managed network.

Auto IP: A link-


local IP address
169.254.x.x is set.

Legacy: The
address 192.0.0.192
is set, consistent
with older HP
Jetdirect printers.

Ethernet TCP/IP IPV4 Settings DHCP Release Yes

No*

Ethernet TCP/IP IPV4 Settings DHCP Renew Yes

No*

Ethernet TCP/IP IPV4 Settings Primary DNS Range: 0-255 Specify the IP
address (n.n.n.n) of
Default = a Primary Domain
xxx.xxx.xx.xx Name System
(DNS) Server.

Ethernet TCP/IP IPV4 Settings Secondary DNS Range: 0-255 Specify the IP
address (n.n.n.n) of
Default = 0.0.0.0 a Secondary DNS
Server.

Ethernet TCP/IP IPV6 Settings Enable Off Use this item to


enable or disable
On* IPv6 operation on
the print server.

Off: IPv6 is
disabled.

On: IPv6 is
enabled.

Networking menu 245


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Ethernet TCP/IP IPV6 Settings Address Manual Settings Use this item
to enable and
Enable manually configure
a TCP/IPv6
Address address.

Ethernet TCP/IP IPV6 Settings DHCPV6 Policy Router Specified Router Specified:
The stateful
Router auto-configuration
Unavailable* method to be used
by the print server
Always is determined by
a router. The
router specifies
whether the print
server obtains
its address,
its configuration
information, or
both from a
DHCPv6 server.

Router
Unavailable: If
a router is
not available,
the print server
should attempt to
obtain its stateful
configuration from
a DHCPv6 server.

Always: Whether a
router is available,
the print server
always attempts to
obtain its stateful
configuration from
a DHCPv6 server.

Ethernet TCP/IP IPV6 Settings Primary DNS Range: 0-255 Specify the IP
address (n.n.n.n) of
Default = a Primary Domain
xxx.xxx.xx.xx Name System
(DNS) Server.

Ethernet TCP/IP IPV6 Settings Secondary DNS Range: 0-255 Specify the IP
address (n.n.n.n) of
Default = 0.0.0.0 a Secondary DNS
Server.

246 Chapter 4 Solve problems


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Ethernet TCP/IP Proxy Server Select from a Specifies the proxy


provided list. server to be
used by embedded
applications in the
printer. A proxy
server is typically
used by network
clients for Internet
access. It caches
Web pages, and
provides a degree
of Internet security
for those clients.

To specify a
proxy server, enter
its IPv4 address
or fully-qualified
domain name. The
name can be up to
255 octets.

For some
networks, you
might need to
contact your
Internet Service
Provider (ISP) for
the proxy server
address.

Ethernet TCP/IP Proxy Port Range: 1-65535 Enter the port


number used by
Default = 00080 the proxy server
for client support.
The port number
identifies the port
reserved for proxy
activity on your
network, and can
be a value from 0
to 65535.

Ethernet TCP/IP Idle Timeout Range: 1-3600 The time period,


in seconds, after
Default = 0270 which an idle
TCP print data
connection is
closed (default
is 270 seconds,
0 disables the
timeout).

Wi-Fi Direct Status On*

Off

Wi-Fi Direct Wi-Fi Direct Name DIRECT-xx-HP Displays the Wi-


[printer model]* Fi Direct printer
name.
xx represents two
unique characters
to help identify the
printer.

Networking menu 247


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Wi-Fi Direct Channel 1 Displays the


available channels.
2*

10

11

36

40

44

48

149

153

157

161

165

Wi-Fi Direct Connection Automatic* Automatic: A


Method mobile device
Manual can automatically
connect to the
printer and print a
document.

Manual: You must


acknowledge the
connection by
touching the
printer display
when prompted or
by entering a PIN
code, provided by
the printer, into the
mobile device.

Wi-Fi Direct Wi-Fi Direct 12345678* Displays the Wi-Fi


Password Direct password
for the printer.

248 Chapter 4 Solve problems


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Wireless Information Print Security Yes Yes: Prints a page


Report that contains the
No* current security
settings on the
HP Jetdirect print
server.

No: A security
settings page is
not printed.

Wireless Wireless Station Status

Wireless Wireless Station SSID

Wireless Wireless Station Authentication

Wireless Wireless Station Reset 802.11

Wireless Wireless Station Wi-Fi Protected


Setup

Wireless TCP/IP Host Name NPIXXXXXX* An alphanumeric


string, up to
Edit the host name 32 characters,
as needed. used to identify
the printer. This
name is listed on
the HP Jetdirect
configuration
page. The default
host name is
NPIxxxxxx, where
xxxxxx is the
last six digits of
the LAN hardware
(MAC) address.

Networking menu 249


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Wireless TCP/IP IPV4 Settings Config Method Bootp Specifies the


method that TCP/
DHCP* IPv4 parameters
will be configured
Auto IP on the HP Jetdirect
print server.
Manual
Bootp (Bootstrap
Protocol): Use
for automatic
configuration from
a BootP server.

DHCP (Dynamic
Host Configuration
Protocol): Use
for automatic
configuration from
a DHCPv4 server.
If selected and
a DHCP lease
exists, the DHCP
Release menu and
the DHCP Renew
menu are available
to set DHCP lease
options.

Auto IP: Use


for automatic
link-local IPv4
addressing. An
address in the
form 169.254.x.x
is assigned
automatically.

If you set this


option to the
Manual setting,
use the Manual
Settings menu to
configure TCP/IPv4
parameters.

250 Chapter 4 Solve problems


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Wireless TCP/IP IPV4 Settings Default IP Auto IP* Specify the IP


address to default
Legacy to when the print
server is unable
to obtain an IP
address from the
network during
a forced TCP/IP
reconfiguration
(for example,
when manually
configured to use
BootP or DHCP).

NOTE: This
feature assigns a
static IP address
that might
interfere with a
managed network.

Auto IP: A link-


local IP address
169.254.x.x is set.

Legacy: The
address 192.0.0.192
is set, consistent
with older HP
Jetdirect printers.

Wireless TCP/IP IPV4 Settings DHCP Release Yes

No*

Wireless TCP/IP IPV4 Settings DHCP Renew Yes

No*

Wireless TCP/IP IPV4 Settings Primary DNS Range: 0-255 Specify the IP
address (n.n.n.n) of
Default = a Primary Domain
xxx.xxx.xx.xx Name System
(DNS) Server.

Wireless TCP/IP IPV4 Settings Secondary DNS Range: 0-255 Specify the IP
address (n.n.n.n) of
Default = 0.0.0.0 a Secondary DNS
Server.

Wireless TCP/IP IPV6 Settings Enable Off Use this item to


enable or disable
On* IPv6 operation on
the print server.

Off: IPv6 is
disabled.

On: IPv6 is
enabled.

Networking menu 251


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Wireless TCP/IP IPV6 Settings Address Manual Settings Use this item
to enable and
Enable manually configure
a TCP/IPv6
Address address.

Wireless TCP/IP IPV6 Settings DHCPV6 Policy Router Specified Router Specified:
The stateful
Router auto-configuration
Unavailable* method to be used
by the print server
Always is determined by
a router. The
router specifies
whether the print
server obtains
its address,
its configuration
information, or
both from a
DHCPv6 server.

Router
Unavailable: If
a router is
not available,
the print server
should attempt to
obtain its stateful
configuration from
a DHCPv6 server.

Always: Whether a
router is available,
the print server
always attempts to
obtain its stateful
configuration from
a DHCPv6 server.

Wireless TCP/IP IPV6 Settings Primary DNS Range: 0-255 Specify the IP
address (n.n.n.n) of
Default = a Primary Domain
xxx.xxx.xx.xx Name System
(DNS) Server.

Wireless TCP/IP IPV6 Settings Secondary DNS Range: 0-255 Specify the IP
address (n.n.n.n) of
Default = 0.0.0.0 a Secondary DNS
Server.

252 Chapter 4 Solve problems


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Wireless TCP/IP Proxy Server Select from a Specifies the proxy


provided list. server to be
used by embedded
applications in the
printer. A proxy
server is typically
used by network
clients for Internet
access. It caches
Web pages, and
provides a degree
of Internet security
for those clients.

To specify a
proxy server, enter
its IPv4 address
or fully-qualified
domain name. The
name can be up to
255 octets.

For some
networks, you
might need to
contact your
Internet Service
Provider (ISP) for
the proxy server
address.

Wireless TCP/IP Proxy Port Range: 1-65535 Enter the port


number used by
Default = 80 the proxy server
for client support.
The port number
identifies the port
reserved for proxy
activity on your
network, and can
be a value from 0
to 65535.

Wireless TCP/IP Idle Timeout Range: 1-3600 The time period,


in seconds, after
Default = 270 which an idle
TCP print data
connection is
closed (default
is 270 seconds,
0 disables the
timeout).

Wireless Security Secure Web HTTPS Required*

HTTPS Optional

Wireless Security IPSEC Keep

Disable*

Wireless Security 802.1X Reset

Keep*

Networking menu 253


Table 4-30 Networking menu (continued)

First level Second level Third level Fourth level Values Description

Wireless Security Announcement Enable*


Agent
Disable

Wireless Security Reset Security Yes

No*

I/O Timeout Range: 5 – 300 sec Use to set the


I/O timeout period
Default = 10 in seconds. I/O
timeout refers to
the elapsed time
before a print job
fails. If the stream
of data that the
printer receives for
a print job gets
interrupted, this
setting indicates
how long the
printer will wait
before it reports
that the job has
failed.

Support Tools menu


The menus under the Support Tools menu contain the options for maintaining the printer and
troubleshooting printer problems. Learn about these menus and settings.

Maintenance menu (all except M501)


Review the following information about the Maintenance menu for the M506/E50045/M507/E50145 and
M527/E52545/M528/E52645 printers.

Backup/Restore menu (all except M501)


Review the following information about the Backup/Restore menu for the M506/E50045/M507/E50145
and M527/E52545/M528/E52645 printers.

To display: At the printer control panel, select the Support Tools menu, select the Maintenance menu,
and then select the Backup/Restore menu.

In the following table, asterisks (*) indicate the factory default setting.

Table 4-31 Backup/Restore menu (all except M501)

First level Second level Third level Values Description

Back up Data Enable Scheduled Backup Time Enter a time


Backups

Days Between Enter the number of


Backups days

Back up Now

Export Last Backup

254 Chapter 4 Solve problems


Table 4-31 Backup/Restore menu (all except M501) (continued)

First level Second level Third level Values Description

Restore Data Insert a USB drive that


contains the backup
file.

Calibration/Cleaning menu (all except M501)


Review the following information about the Calibration/Cleaning menu for the M506/E50045/M507/
E50145 and M527/E52545/M528/E52645 printers.

To display: At the printer control panel, select the Support Tools menu, select the Maintenance menu,
and then select the Calibration/Cleaning menu.

In the following table, asterisks (*) indicate the factory default setting.

Table 4-32 Calibration/Cleaning menu (all except M501)

First level Values Description

Cleaning Page Automatic Cleaning Interval Use this menu to configure


the settings for the product to
Off* automatically print a cleaning
page.
1000 pages
Select Off to disable
2000 pages automatic cleaning.

5000 pages Select a cleaning interval to


set the number of pages to be
10000 pages printed before an automatic
cleaning page is printed.
20000 pages
Touch Print to manually print a
cleaning page.

NOTE: Cleaning pages print


on the default paper size
configured for the printer.

Calibrate Scanner Done Touch Start to calibrate the


device scanner. Messages
(M527/E52545/M528/E52645 Start on the control panel display
only) will lead you through the
calibration process.

Clean Document Feeder Set cleaning reminder Configure cleaning settings


Rollers interval for the document feeder
rollers.
(M527/E52545/M528/E52645 Range: 0 – 100%
only)
Default = 10%

Done

Clean Now

USB Firmware Upgrade menu (all except M501)


Review the following information about the USB Firmware Upgrade menu for the M506/E50045/M507/
E50145 and M527/E52545/M528/E52645 printers.

Calibration/Cleaning menu (all except M501) 255


To display: At the printer control panel, select the Support Tools menu, select the Maintenance menu,
and then select the USB Firmware Upgrade menu.

Insert a USB storage device with a firmware upgrade bundle into the USB port, and follow the on-screen
instructions.

Service menu (all except M501)


Review the following information about the Service menu for the M506/E50045/M507/E50145 and M527/
E52545/M528/E52645 printers.

To display: At the printer control panel, select the Support Tools menu, and then select the Service menu.

The Service menu is locked and requires a PIN for access. This menu is intended for use by authorized
service personnel. See the Service mode function section in the printer troubleshooting manual.

Troubleshooting menu
Review the following information about the Troubleshooting menu.

To display: At the printer control panel, select the Support Tools menu, and then select the
Troubleshooting menu.

In the following table, asterisks (*) indicate the factory default setting.

Table 4-33 Troubleshooting menu

First level Second level Third level Fourth level Values Description

Reports Configuration/ Settings Menu Select the desired


Status Pages Map report and then
select the print
Current Settings
Page icon to print
the page.
Configuration
Page

Supplies Status
Page

Usage Page

Paper Path Page

File Directory Page

Web Services
Status Page

PCL Font List

PS Font List

Event Log

Warning Log Page

T.30 Protocol Trace

PQ
Troubleshooting
Pages

Paper Path Test

256 Chapter 4 Solve problems


Table 4-33 Troubleshooting menu (continued)

First level Second level Third level Fourth level Values Description

Reports Fax Reports Fax Activity Log Select the desired


report and then
Billing Codes select the print
Report
icon to print
Blocked Fax List the page.

Fax Call Report

Reports Other Pages PCL Font List Select the desired


report and then
PS Font List select the print
icon to print
the page.

Fax Tools Fax T.30 Trace Never Use to print


Report automatically or configure the
print* fax T.30 trace
report. T.30 is
Print after every the standard
fax that specifies
handshaking,
Print only after fax protocols, and
send jobs error correction
between fax
Print only after machines.
received faxes

Print only after fax


send errors

Print only after fax


receive errors

Print after any fax


error

Fax Tools (Fax Fax V.34 Enable* Use to disable


models only) V.34 modulations if
Disable several fax failures
have occurred
or if phone line
conditions require
it.

Fax Tools (Fax JBIG Compression On


models only)
Off*

Fax Tools (Fax Fax Speaker Mode Normal* Used by a


models only) technician to
Diagnostic evaluate and
diagnose fax
issues by listening
to the sounds of
fax modulations

Troubleshooting menu 257


Table 4-33 Troubleshooting menu (continued)

First level Second level Third level Fourth level Values Description

Fax Tools (Fax Fax Service Log Print The standard fax
models only) log includes basic
information such
as the time and
whether the fax
was successful.
The detailed
fax log shows
the intermediate
results of the redial
process not shown
in the standard fax
log.

Print Quality Pages PQ Print Use to print pages


Troubleshooting that help you
Pages resolve problems
with print quality.

Event Log Prints the 50 most


recent events in
the Event Log.
For each event,
the printed log
shows the error
number, page
count, error code,
and description or
personality.

Paper Path Page Print Shows how many


pages were
printed from each
tray.

Diagnostic Tests Disable Cartridge Continue Use this diagnostic


Check test to print
internal pages
or send an
external job to
the printer when
the toner cartridge
is removed or
exchanged. Supply
errors are ignored
while the printer is
in this mode.

Diagnostic Tests Paper Path Test Source Tray Select from a list Generates a test
of the available page for testing
trays. paper handling
features. You can
define the path
that is used for
the test in order to
test specific paper
paths

258 Chapter 4 Solve problems


Table 4-33 Troubleshooting menu (continued)

First level Second level Third level Fourth level Values Description

Diagnostic Tests Paper Path Test Number of Copies Range: 1–500 Sets the default
number of copies
Default = 1 for a copy job. This
default applies
when the Copy
or Quick Copy
function is initiated
from the printer
Home screen. The
factory default
setting is 1.

Diagnostic Tests Paper Path Test Test Duplex Path Enable Prints on both
sides of the paper.
(Duplex models Disable*
only)

Diagnostic Tests Print/Stop Test Specify the


length of time
in milliseconds
(0-60,000).

Diagnostic Tests Paper Path Sensor Select from a Initiates a test of


Test list of the printer the paper path
sensors. sensors.

Diagnostic Tests Manual Sensor Select from a Test the printer


Test list of available sensors and
components switches for
correct operation.
Reset Each sensor is
displayed on
the control-panel
screen, along with
its status. Manually
trip each sensor
and watch for it
to change on the
screen. Press the
Stop button to
abort the test.

Diagnostic Tests Tray/Bin Manual Select from a Test the printer


Sensor Test list of available sensors and
components switches for
correct operation.
Reset Each sensor is
displayed on
the control-panel
screen, along with
its status. Manually
trip each sensor
and watch for it
to change on the
screen. Press the
Stop button to
abort the test.

Troubleshooting menu 259


Table 4-33 Troubleshooting menu (continued)

First level Second level Third level Fourth level Values Description

Diagnostic Tests Component Test Select from a Use to exercise


list of available individual parts
components. independently to
isolate noise,
leaking, or other
issues. To start the
test, select one of
the components.
The test will run the
number of times
specified by the
Repeat option. You
might be prompted
to remove parts
from the printer
during the test.
Press the Stop
button to abort the
test.

Diagnostic Tests Continuous Scan 2-sided


(M527/E52545/
M528/E52645
only)

Diagnostic Tests Scanner Tests Sensors


(M527/E52545/
M528/E52645
only)

Generate Debug Start


Data

Retrieve Create device data Create files


Diagnostic Data file that contain
information about
Create zipped the printer that
debug information can help identify
file the cause of
problems.
Include crash
dump files

Clean up debug
information

Send to E-mail

Export to USB

260 Chapter 4 Solve problems


Table 4-33 Troubleshooting menu (continued)

First level Second level Third level Fourth level Values Description

Retrieve Fax Create device data Create files


Diagnostic Data file that contain
information about
Create zipped the printer that
debug information can help identify
file the cause of
problems.
Include crash
dump files

Clean up debug
information

Send to E-mail

Export to USB

Error-code and control-panel-message troubleshooting overview


This section provides information on error codes and searching for information.

Error codes (types and structure)


Error codes and control-panel messages display on the printer control panel to indicate the current
printer status or situations that might require action. Error codes are numerical, or alphanumerical, and
have a set structure with six characters (example: 13.WX.YZ).

● The first two characters are numeric and represent the system component that is causing the error.
For example, in error code 10.22.15, 10 = Supplies for HP LaserJets.

● The remaining four characters (W, X, Y, and Z values) further define the error.

HP LaserJet and HP PageWide Enterprise error codes are documented in the control panel message
document (CPMD) for each printer.

The CPMD is a comprehensive list of error codes, diagnostic and troubleshooting steps to clear or
resolve the error, and other helpful information such as service mode pins and part numbers.

The CPMD is continually updated and republished with the latest information for the following error
codes.

Table 4-34 ERROR CODES: The first two characters

Error code System Component System Error Description

10.WX.YZ Supplies (LaserJet) Supply error or supply memory error.

11.WX.YZ Real-time clock Internal error with the clock on the formatter.

13.WX.YZ Jam (LaserJet) Paper jam or open door jam error.

15.WX.YZ Jam (PageWide) Paper jam or open door jam error.

17.WX.YZ Supplies (PageWide) Supply error or supply memory error.

20.WX.YZ Printer memory Insufficient memory or buffering error.

21.WX.YZ Page Page complexity causing a decompression error


when trying to process job.

Error-code and control-panel-message troubleshooting overview 261


Table 4-34 ERROR CODES: The first two characters (continued)

Error code System Component System Error Description

30.WX.YZ Scanner Flatbed scanner error occurring inside the unit.

31.WX.YZ Document feeder Document feeder, scanner, or jam error.

32.WX.YZ Backup, restore, or reset Backup, restore, or reset notification or error.

33.WX.YZ Security Backup, Disk, EFI BIOS, Firmware integrity


(SureStart), or Trusted Platform Module (TPM)
notification or error.

40.WX.YZ Input/Output (I/O) Partition manager, secure erase, or USB


accessory error.

41.WX.YZ Fuser, Laser scanner, or Paper path Miscellaneous error including general and
misprint or mismatch errors typically involving
(but not limited to) the fuser, the laser scanner,
or the paper path.

42.WX.YZ Firmware Firmware failure involving the Event Log, Shell,


System Manager, or other component.

44.WX.YZ Firmware Firmware failure involving a digital sending


component.

45.WX.YZ OXPd/Web Kit (PageWide) Informational notifications involving the OXPd


Web Kit (communications log).

46.WX.YZ Engine (LaserJet) Engine communication error.

47.WX.YZ Firmware Job parser or printer calibration error.

48.WX.YZ Firmware PJA job accounting, job management, or job


pipeline error.

49.WX.YZ Firmware Firmware communication error.

50.WX.YZ Fuser (LaserJet) Fuser error.

51.WX.YZ Laser scanner (LaserJet) Laser scanner beam error.

52.WX.YZ Laser scanner (LaserJet) Laser scanner startup error.

54.WX.YZ Sensor Sensor error (not jam related).

55.WX.YZ DC controller (LaserJet) DC controller communication error.

56.WX.YZ Paper handling (LaserJet) Paper input/output or accessory error.

57.WX.YZ Fan Fan error.

58.WX.YZ Sensor Engine sensor failure.

59.WX.YZ Motor (LaserJet) Motor error.

60.WX.YZ Tray motor error (LaserJet) Tray lifting or pick up error.

61.WX.YZ Engine (PageWide) Print engine error with the 8–bit data package.

62.WX.YZ System (LaserJet) LaserJet internal system error.

Print bar (PageWide) PageWide print system error.

63.WX.YZ Engine (LaserJet) General engine error (electrical, communication,


etc.).

65.WX.YZ Connector Output accessory connection error.

262 Chapter 4 Solve problems


Table 4-34 ERROR CODES: The first two characters (continued)

Error code System Component System Error Description

66.WX.YZ Output accessory Output accessory error.

67.WX.YZ Input accessory Input accessory connection error

69.WX.YZ Duplexer Duplexer error.

70.WX.YZ DC controller (LaserJet) DC controller firmware error.

76.WX.YZ DC controller (LaserJet) Power supply fluctuations causes formatter and


DC controller communication issue and results
them not to be in synchronization.

80.WX.YZ Managed device Embedded Jetdirect error.

81.WX.YZ Near Field Communication (NFC) Wireless, Bluetooth or internal EIO error.

82.WX.YZ Memory (hard disk, EMMC, etc.) Disk hardware error.

90.WX.YZ Internal diagnostics Internal test of systems (i.e. disk, CPB, display) or
interconnection error.

98.WX.YZ Hard disk Hard disk partition error.

99.WX.YZ Firmware installer Remote Firmware Upgrade (RFU), firmware install


(engine or accessory), or disk error.

How to search for printer documentation


The CPMD, error codes, and other support documentation for each printer is available on the HP portals.

For HP internal access to WISE, go to WISE.

For HP channel partners access WISE, see Accessing WISE for HP channel partners (HP Partner Portal)
on page 270 or Accessing WISE for HP channel partners (CSDP) on page 269.

WISE is available to call agents, service technicians, and HP internal users. The level of detail available
depends on your access credentials. To learn how to find support content in WISE, watch the video here.

How to search WISE for printer information and documentation


These instructions are for HP internal use by call agents, service technicians, and other internal users.

To learn how to find support content in WISE, watch the video here: Finding Error Code and Control Panel
Message Document in WISE.

TIP: The Product Detail Page (PDP) is available from the WISE home page. Enter, and then select a
product name or number in the Go to a Product Detail Page area (callout 1), or select the …or select your
product from a list item (callout 2) on the WISE home page.

How to search for printer documentation 263


Many types of printer documentation and information are available on WISE. This section details
methods for finding error code descriptions and solutions.

TIP: To view a list of control panel message documents (CPMD) per printer, search for the following
topic in WISE: HP LaserJet, OfficeJet, PageWide, ScanJet Enterprise - Control panel message
document (CPMD) list or click the link below.

● HP LaserJet, HP OfficeJet, HP PageWide, HP ScanJet - Control panel messages document (CPMD),


Service manual, and Service cost data list

Use one of the following methods to search for CPMD error code information.

● Method 1: Use the WISE home page Error Code Lookup tool on page 264

● Method 2: Search for error codes using the WISE search function on page 265

● Method 3: Search for error codes using the Product Detail Page on page 267

Method 1: Use the WISE home page Error Code Lookup tool
Use the WISE Error Code Lookup tool to find error code troubleshooting procedures using the following
steps.

1. On the WISE home page, click the Error Code Lookup tool icon.

Figure 4-81 WISE Error Code Lookup tool icon

2. Enter a printer model number (for example, M606) in the Error Code Lookup dialog box.

Figure 4-82 WISE Error Code Lookup tool dialog box

264 Chapter 4 Solve problems


3. A drop-down list appears. Click on the full printer series name (for example, HP LaserJet Enterprise
M606 series) in the list.

NOTE: Selecting the series item from the drop-down list is recommended for the most accurate
search return.

Figure 4-83 WISE Error Code Lookup tool drop-down list

M606

4. Type the error code (for example, 13.b2.d2) in the Error Code Lookup keyword field, and then select
the search icon.

Figure 4-84 WISE Error Code Lookup tool search

5. The error code troubleshooting content displays in the All Search Results area.

Figure 4-85 WISE Search results

Method 2: Search for error codes using the WISE search function
Use the WISE search function to find error code troubleshooting procedures using the following steps.

How to search WISE for printer information and documentation 265


1. On the WISE home page, enter a printer model number (for example, M606) in the Search dialog box.

Figure 4-86 WISE Search dialog box

2. A drop-down list appears. Click on the full printer series name (for example, HP LaserJet Enterprise
M606 series) in the list.

NOTE: Selecting the series item from the drop-down list is recommended for the most accurate
search return.

Figure 4-87 WISE Search drop-down list

3. Type the error code (for example, 13.E1.D3) in the Search keyword field, and then select the search
icon.

Figure 4-88 WISE Search

1 2

4. The error code troubleshooting content displays in the All Search Results area.

266 Chapter 4 Solve problems


Figure 4-89 WISE Search results

Method 3: Search for error codes using the Product Detail Page
Use the WISE Product Detail Page (PDP) to find error code troubleshooting procedures using the
following steps.

1. On the WISE home page, enter a printer model number (for example, M606) in the Go to a Product
Detail page dialog box.

TIP: To find a PDP from a list of products by product type, select the …or select your product from
a list item just below the dialog box.

Figure 4-90 WISE PDP dialog box

2. A drop-down list appears. Click on the full printer series name (for example, HP LaserJet Enterprise
M606 series) in the list.

NOTE: Selecting the series item from the drop-down list is recommended for the most accurate
search return.

How to search WISE for printer information and documentation 267


Figure 4-91 WISE PDP drop-down list

3. Type the error code (for example, 13.E1.D3) in the Error Code Lookup field, and then select the search
icon.

Figure 4-92 WISE PDP search

1 2

4. The error code troubleshooting content displays in the All Search Results area.

Figure 4-93 WISE PDP search results

268 Chapter 4 Solve problems


Accessing WISE for HP channel partners (CSDP)
Learn how to access WISE by accessing the HP Channel Services Delivery Platform (CSDP) if you are an
HP Channel Partner.

IMPORTANT: A Partner Admin must requested access, via the CSDP portal, to create a new user
before you can sign into the CDSP portal.

1. Sign-in to the CSDP portal (click csdp.hp.com to access the sign-in page).

Figure 4-94 CSDP sign-in page

2. On the CSDP home page, click the Knowledge and Training item.

TIP: Use the Knowledge and Training item at the top of the CSDP home page (callout 1), or the
Knowledge and Training action icon (callout 2).

Figure 4-95 CSDP portal home page


1

Accessing WISE for HP channel partners (CSDP) 269


3. Select HP Technical Documentation on the Knowledge and Training page to open the WISE portal
home page.

Figure 4-96 CSDP portal HP Knowledge and Training page

4. Use the WISE portal to search for printer information.

Figure 4-97 WISE portal home page

Accessing WISE for HP channel partners (HP Partner Portal)


Learn how to access WISE by accessing the HP Partner Portal if you are an HP Channel Partner.

NOTE: If this is your first visit to the HP Partner Portal, you will be asked to create an account. Follow
the setup directions using your HP Partner credentials.

View a video of how to access WISE for HP channel partners

1. Sign-in to the HP Partner Portal (click https://partner.hp.com to access the sign-in page).

Figure 4-98 HP Partner Portal sign-in page

270 Chapter 4 Solve problems


2. On the HP Partner Portal home page, click the Services & Support item.

Figure 4-99 HP Partner Portal home page

3. Select the Technical Support (WISE) item.

Figure 4-100 HP Partner Portal Service & Support page

Accessing WISE for HP channel partners (HP Partner Portal) 271


4. Select the Technical Documentation item.

Figure 4-101 HP Partner Portal Technical Support (WISE)page

5. Use the WISE portal to search for printer information.

Figure 4-102 WISE portal home page

Resolving mono print quality problems


Use the information below to troubleshoot print-quality and image-quality problems on mono (black and
white) HP LaserJet Enterprise printers.

Introduction
Use the information below to troubleshoot print-quality problems, including issues with image quality.

The troubleshooting steps can help resolve the following defects:

● Blank pages

● Black pages

272 Chapter 4 Solve problems


● Curled paper

● Dark or light bands

● Dark or light streaks

● Fuzzy print

● Gray background or dark print

● Light print

● Loose toner

● Missing toner

● Scattered dots of toner

● Skewed images

● Smears

● Streaks

Troubleshoot print quality


To resolve print-quality issues, try these steps in the order presented.

To troubleshoot specific image defects, see Troubleshoot image defects.

Print from a different software program


Try printing from a different software program.

If the page prints correctly, the problem is with the software program from which you were printing.

Check the paper-type setting for the print job


Check the paper type setting when printing from a software program and the printed pages have
smears, fuzzy or dark print, curled paper, scattered dots of toner, loose toner, or small areas of missing
toner.

Check the paper type setting on the control panel


Check the paper type setting on the printer control panel, and change the setting as needed.

1. Open and close the paper tray.

2. Follow the control panel prompts to confirm or modify the paper type and size settings for the tray.

3. Make sure the paper loaded meets specifications.

4. Adjust the humidity and resistance setting on the control panel to match the environment.

a. Open the following menus:

i. Settings

ii. Copy/Print

iii. Print quality

Troubleshoot print quality 273


iv. Adjust paper type

b. Select the paper type that matches the type loaded in the tray.

c. Use the arrows to increase or decrease the humidity and resistance setting.

5. Make sure the driver settings match the control panel settings.

NOTE: The print driver settings will override any control panel settings.

Check the paper type setting (Windows)


Check the paper type setting for Windows, and change the setting as needed.

NOTE: The print driver settings will override any control panel settings.

1. From the software program, select the Print option.

2. Select the printer, and then click the Properties or Preferences button.

3. Click the Paper/Quality tab.

4. From the Paper Type drop-down list, click the More... option.

5. Expand the list of Type is: options.

6. Expand the category of paper types that best describes your paper.

7. Select the option for the type of paper you are using, and click the OK button.

8. Click the OK button to close the Document Properties dialog box. In the Print dialog box, click the OK
button to print the job.

Check the paper type setting (macOS)


Check the paper type setting for macOS, and change the setting as needed.

1. Click the File menu, and then click the Print option.

2. In the Printer menu, select the printer.

3. Click Show Details or Copies & Pages.

4. Open the menus drop-down list, and then click the Paper/Quality menu.

5. Select a type from the Media Type drop-down list.

6. Click the Print button.

Check toner-cartridge status


Follow these steps to check the estimated life remaining in the toner cartridges and if applicable, the
status of other replaceable maintenance parts.

Step one: Print the Supplies Status Page


The supplies status page indicates the cartridge status.

1. From the Home screen on the printer control panel, select the Reports menu.

2. Select the Configuration/Status Pages menu.

274 Chapter 4 Solve problems


3. Select Supplies Status Page, and then select Print to print the page.

Step two: Check supplies status


Check the supplies status report as follows.

1. Look at the supplies status report to check the percent of life remaining for the toner cartridges
and, if applicable, the status of other replaceable maintenance parts.

Print quality problems can occur when using a toner cartridge that is at its estimated end of life.
The supplies status page indicates when a supply level is very low. After an HP supply has reached
the very low threshold, HP’s premium protection warranty on that supply has ended.
The toner cartridge does not need to be replaced now unless the print quality is no longer
acceptable. Consider having a replacement available to install when print quality is no longer
acceptable.
If you determine that you need to replace a toner cartridge or other replaceable maintenance
parts, the supplies status page lists the genuine HP part numbers.

2. Check to see if you are using a genuine HP cartridge.

A genuine HP toner cartridge has the word “HP” on it, or has the HP logo on it. For more information
on identifying HP cartridges go to www.hp.com/go/learnaboutsupplies.

Print a cleaning page


During the printing process paper, toner, and dust particles can accumulate inside the printer and can
cause print-quality issues such as toner specks or spatter, smears, streaks, lines, or repeating marks.

Follow these steps to clean the printer paper path:

1. From the Home screen on the printer control panel, select the Support Tools menu.

2. Select the following menus:

a. Maintenance

b. Calibration/Cleaning

c. Cleaning Page

3. Select Print to print the page.

A Cleaning... message displays on the printer control panel. The cleaning process takes a few
minutes to complete. Do not turn the printer off until the cleaning process has finished. When it is
finished, discard the printed page.

Visually inspect the toner cartridge or cartridges


Follow these steps to inspect each toner cartridge:

1. Remove the toner cartridge from the printer, and verify that the sealing tape has been removed.

2. Check the memory chip for damage.

3. Examine the surface of the green imaging drum.

CAUTION: Do not touch the imaging drum. Fingerprints on the imaging drum can cause print-
quality problems.

Step two: Check supplies status 275


4. If you see any scratches, fingerprints, or other damage on the imaging drum, replace the toner
cartridge.

5. Reinstall the toner cartridge and print a few pages to see if the problem has resolved.

Check paper and the printing environment


Use the following information to check the paper selection and the printing environment.

Step one: Use paper that meets HP specifications


Some print-quality problems arise from using paper that does not meet HP specifications.

● Always use a paper type and weight that this printer supports.

● Use paper that is of good quality and free of cuts, nicks, tears, spots, loose particles, dust, wrinkles,
voids, staples, and curled or bent edges.

● Use paper that has not been previously printed on.

● Use paper that does not contain metallic material, such as glitter.

● Use paper that is designed for use in laser printers. Do not use paper that is designed only for use in
Inkjet printers.

● Use paper that is not too rough. Using smoother paper generally results in better print quality.

Step two: Check the environment


The environment can directly affect print quality and is a common cause of print-quality or paper-
feeding issues. Try the following solutions:

● Move the printer away from drafty locations, such as open windows or doors, or air-conditioning
vents.

● Make sure the printer is not exposed to temperatures or humidity outside of printer specifications.

● Do not place the printer in a confined space, such as a cabinet.

● Place the printer on a sturdy, level surface.

● Remove anything that is blocking the vents on the printer. The printer requires good air flow on all
sides, including the top.

● Protect the printer from airborne debris, dust, steam, grease, or other elements that can leave
residue inside the printer.

Step three: Set the individual tray alignment


Follow these steps when text or images are not centered or aligned correctly on the printed page when
printing from specific trays.

1. From the Home screen on the printer control panel, select the Settings menu.

2. Select the following menus:

a. Copy/Print or Print

b. Print Quality

c. Image Registration

276 Chapter 4 Solve problems


3. Select Tray, and then select the tray to adjust.

4. Select Print Test Page, and then follow the instructions on the printed pages.

5. Select Print Test Page again to verify the results, and then make further adjustments if necessary.

6. Select Done to save the new settings.

Try a different print driver


Try a different print driver when printing from a software program and the printed pages have
unexpected lines in graphics, missing text, missing graphics, incorrect formatting, or substituted fonts.

Download a different print driver from the HP support


Web site: http://www.hp.com/support/ljM501 or http://www.hp.com/support/ljM506
or http://www.hp.com/support/ljE50045 or http://www.hp.com/support/ljM507 or
http://www.hp.com/support/ljE50145 or http://www.hp.com/support/ljM527mfp or
http://www.hp.com/support/ljE52545mfp or http://www.hp.com/support/ljM528mfp or
http://www.hp.com/support/E52645mfp.

Troubleshoot image defects


Review examples of image defects and steps to resolve these defects.

Table 4-35 Image defects table quick reference

Sample Description Possible solutions

Table 4-42 Light print on page 282 Table 4-40 Gray background or dark print Table 4-38 Blank page — No print on page
on page 281 280

Try a different print driver 277


Table 4-35 Image defects table quick reference (continued)

Sample Description Possible solutions

Table 4-37 Black page on page 279 Table 4-36 Banding defects on page 279 Table 4-44 Streak defects on page 283

Table 4-39 Fixing/fuser defects on page Table 4-41 Image placement defects on Table 4-43 Output defects on page 282
280 page 281

Image defects, no matter the cause, can often be resolved using the same steps. Use the following steps
as a starting point for solving image defect issues.

1. Reprint the document. Print quality defects can be intermittent in nature or can go away completely
with continued printing.

2. Check the condition of the cartridge or cartridges. If a cartridge is in a Very Low state (it has
passed the rated life), replace the cartridge.

3. Make sure that the driver and tray print mode settings match the media that is loaded in the tray.
Try using a different ream of media or a different tray. Try using a different print mode.

4. Make sure that the printer is within the supported operating temperature/humidity range.

5. Make sure that the paper type, size, and weight are supported by the printer. See support.hp.com
for a list of the supported paper sizes and types for the printer.

278 Chapter 4 Solve problems


NOTE: The term “fusing” refers to the part of the printing process where toner is affixed to paper.

The following examples depict letter-size paper that has passed through the printer short edge first.

Table 4-36 Banding defects

Sample Description Possible solutions

Dark or light lines which repeat down


the length of the page, and are wide- 1. Reprint the document.
pitch and/or impulse bands. They might
be sharp or soft in nature. The defect 2. Try printing from another tray.
displays only in areas of fill, not in text or
sections with no printed content. 3. Replace the cartridge.

4. Use a different paper type.

5. Enterprise models only: From the


Home screen on the printer control
panel, go to the Adjust Paper Types
menu, and then choose a print
mode that is designed for a slightly
heavier media than what you are
using. This slows the print speed
and might improve the print quality.

6. If the issue persists, go to


support.hp.com.

Table 4-37 Black page

Sample Description Possible solutions

The entire printed page is black.


1. Visually inspect the cartridge to
check for damage.

2. Make sure that the cartridge is


installed correctly.

3. Replace the cartridge.

4. If the issue persists, go to


support.hp.com.

Troubleshoot image defects 279


Table 4-38 Blank page — No print

Sample Description Possible solutions

The page is completely blank and


contains no printed content. 1. Make sure that the cartridges are
genuine HP cartridges.

2. Make sure that the cartridge is


installed correctly.

3. Print with a different cartridge.

4. Check the paper type in the paper


tray and adjust the printer settings
to match. If necessary, select a
lighter paper type.

5. If the issue persists, go to


support.hp.com.

Table 4-39 Fixing/fuser defects

Sample Description Possible solutions

Slight shadows or offsets of the image


are repeated down the page. The 1. Reprint the document.
repeated image might fade with each
recurrence. 2. Check the paper type in the paper
tray and adjust the printer settings
to match. If necessary, select a
lighter weight paper type.

3. If the issue persists, go to


support.hp.com.

Toner rubs off along either edge of the


page. This defect is more common at the 1. Reprint the document.
edges of high-coverage jobs, and on light
media types, but can occur anywhere on 2. Check the paper type in the paper
the page. tray and adjust the printer settings
to match. If necessary, select a
heavier paper type.

3. Enterprise models only: From the


printer control panel, go to the
Edge-to-Edge menu and then select
Normal. Reprint the document.

4. Enterprise models only: From the


printer control panel, select Auto
Include Margins and then reprint
the document.

5. If the issue persists, go to


support.hp.com.

280 Chapter 4 Solve problems


Table 4-40 Gray background or dark print

Sample Description Possible solutions

The image or text is darker than


expected and/or the background is gray. 1. Make sure that the paper in the
trays has not already been run
through the printer.

2. Use a different paper type.

3. Reprint the document.

4. Mono models only: From the Home


screen on the printer control panel,
go to the Adjust Toner Density
menu, and then adjust the toner
density to a lower level.

5. Make sure that the printer is


within the supported operating
temperature and humidity range.

6. Replace the cartridge.

7. If the issue persists, go to


support.hp.com.

Table 4-41 Image placement defects

Sample Description Possible solutions

The image is not centered, or is skewed


on the page. The defect occurs when the 1. Reprint the document.
paper is not positioned properly as it is
pulled from the tray and moves through 2. Remove the paper and then reload
the paper path. the tray. Make sure that all the
paper edges are even on all sides.

3. Make sure that the top of the paper


stack is below the tray-full indicator.
Do not overfill the tray.

4. Make sure that the paper guides


are adjusted to the correct size
for the paper. Do not adjust the
paper guides tightly against the
paper stack. Adjust them to the
indentations or markings in the tray.

5. If the issue persists, go to


support.hp.com.

Troubleshoot image defects 281


Table 4-42 Light print

Sample Description Possible solutions

The printed content is light or faded on


the entire page. 1. Reprint the document.

2. Remove the cartridge, and then


shake it to redistribute the toner.
Reinsert the toner cartridges into
the printer and close the cover. For
a graphical representation of this
procedure, see Replace the toner
cartridges.

3. Mono models only: Make sure that


the EconoMode setting is disabled,
both at the printer control panel
and in the print driver.

4. Make sure that the cartridge is


installed correctly.

5. Print a Supplies Status Page and


check the life and usage of the
cartridge.

6. Replace the cartridge.

7. If the issue persists, go to


support.hp.com.

Table 4-43 Output defects

Sample Description Possible solutions

Printed pages have curled edges. The


curled edge can be along the short or 1. Reprint the document.
long side of the paper. Two types of curl
are possible: 2. Positive curl: From the printer
control panel, select a heavier
● Positive curl: The paper curls paper type. The heavier paper type
toward the printed side. The defect creates a higher temperature for
occurs in dry environments or printing.
when printing high-coverage pages.
Negative curl: From the printer
● Negative curl: The paper curls control panel, select a lighter paper
away from the printed side. The type. The lighter paper type creates
defect occurs in high-humidity a lower temperature for printing.
environments or when printing low- Try storing the paper in a dry
coverage pages. environment prior to use, or use
freshly opened paper.

3. Print in duplex mode.

4. If the issue persists, go to


support.hp.com.

282 Chapter 4 Solve problems


Table 4-43 Output defects (continued)

Sample Description Possible solutions

The paper does not stack well in the


output tray. The stack might be uneven, 1. Reprint the document.
skewed, or the pages might be pushed
out of the tray and onto the floor. Any of 2. Extend the output bin extension.
the following conditions can cause this
defect: 3. If the defect is caused by
extreme paper curl, refer to the
● Extreme paper curl troubleshooting steps for "Output
curl."
● The paper in the tray is wrinkled or
deformed 4. Use a different paper type.

● The paper is a non-standard paper 5. Use freshly opened paper.


type, such as envelopes
6. Remove the paper from the output
● The output tray is too full tray before the tray gets too full.

7. If the issue persists, go to


support.hp.com.

Table 4-44 Streak defects

Sample Description Possible solutions

Light vertical streaks that usually span


the length of the page. The defect 1. Reprint the document.
displays only in areas of fill, not in text
or sections with no printed content. 2. Remove the cartridge, and then
shake it to redistribute the toner.
Reinsert the toner cartridges into
the printer and close the cover. For
a graphical representation of this
procedure, see Replace the toner
cartridges.

3. If the issue persists, go to


support.hp.com.

NOTE: Both light and dark vertical


streaks can occur when the printing
environment is outside the specified
range for temperature or humidity. Refer
to your printer's environmental
specifications for allowable temperature
and humidity levels.

Troubleshoot image defects 283


Table 4-44 Streak defects (continued)

Sample Description Possible solutions

Dark vertical lines which occur down the


length of the page. The defect might 1. Reprint the document.
occur anywhere on the page, in areas of
fill or in sections with no printed content. 2. Remove the cartridge, and then
shake it to redistribute the toner.
Reinsert the toner cartridges into
the printer and close the cover. For
a graphical representation of this
procedure, see Replace the toner
cartridges.

3. Print a cleaning page.

4. Check the toner level in the


cartridge.

5. If the issue persists, go to


support.hp.com.

Print quality troubleshooting guide


Review the following information about print quality troubleshooting.

Image defects table


Image defects, no matter what their cause, can often be resolved using the same steps. Use the
following steps as a starting point for solving image defect issues.

1. Reprint the document. Print quality defects can be intermittent in nature or can go away completely
with continued printing.

2. Check the condition of your cartridge(s). If it is in a Very Low state (it has passed the rated life),
replace your cartridge(s).

3. Check that the driver/tray print mode settings match the media that is loaded in a given tray. Try
using a different ream of media or a different tray. Try using a different print mode.

4. Verify that your printer is in within its supported operating temperature/humidity range.

5. Verify the paper type, size and weight are supported by the printer. See the printer support page at
www.hp.com/support for a list of the supported paper sizes and types for your printer.

NOTE: The term “fusing” refers to the part of the printing process where toner is affixed to paper.

The following examples depict letter-size paper that has passed through the printer short-edge first.

Table 4-45 Image defect examples

Description Sample Possible solutions

Banding

284 Chapter 4 Solve problems


Table 4-45 Image defect examples (continued)

Description Sample Possible solutions

Repetitive wide-pitch banding and 1. Reprint the document.


impulse bands: Dark or light lines which
repeat down the length of the page. They 2. Try printing from another tray.
might be sharp or soft in nature. The
defect displays only in areas of fill, not in 3. Replace the cartridge.
text or sections with no printed content.
4. Use a different paper type.

5. Enterprise models only: From the


Home screen on the printer control
panel, go to the Adjust Paper Types
menu, and then choose a print
mode that is designed for a slightly
heavier media than what you are
using. This slows the print speed
and might improve the print quality.

6. If the problem persists, go to


www.hp.com/support.

Streaks

Light vertical streaks: Light streaks that 1. Reprint the document.


usually span the length of the page. The
defect displays only in areas of fill, not in 2. Remove the cartridge, and then
text or sections with no printed content. shake it to redistribute the toner.

3. If the problem persists, go to


www.hp.com/support.

NOTE: Both light and dark vertical


streaks can occur when the printing
environment is outside the specified
range for temperature or humidity. Refer
to your printer's environmental
specifications for allowable temperature
and humidity levels.

Dark vertical streaks and ITB cleaning 1. Reprint the document.


streaks (color models only): Dark lines
which occur down the length of the page. 2. Remove the cartridge, and then
The defect might occur anywhere on the shake it to redistribute the toner.
page, in areas of fill or in sections with no
printed content. 3. Print a cleaning page.

4. Check the toner level in the toner


cartridge(s).

5. If the problem persists, go to


www.hp.com/support.

Fixing/fuser

Image defects table 285


Table 4-45 Image defect examples (continued)

Description Sample Possible solutions

Hot fuser offset (shadow): Slight 1. Reprint the document.


shadows, or offsets, of the image
repeated down the page. The repeated 2. Check the paper type in the paper
image might fade with each recurrence. tray and adjust the printer settings
to match. If necessary, select a
lighter paper type.

3. If the problem persists, go to


www.hp.com/support.

Poor fusing: Toner rubs off along either 1. Reprint the document.
edge of page. This defect is more
common at the edges of high-coverage 2. Check the paper type in the paper
jobs and on light media types but can tray and adjust the printer settings
occur anywhere on the page. to match. If necessary, select a
heavier paper type.

3. Enterprise models only: From the


printer control panel, go to the
Edge-to-Edge menu and then select
Normal. Reprint the document.

4. Enterprise models only: From the


printer control panel, select Auto
Include Margins and then reprint
the document.

5. If the problem persists, go to


www.hp.com/support.

Image placement

Margins and skew 1. Reprint the document.

The image is not centered, or is skewed 2. Remove the paper and then reload
on the page. The defect occurs when the the tray. Make sure that all the
paper is not positioned properly as it is paper edges are even on all sides.
pulled from the tray and moves through
the paper path. 3. Make sure that the top of the paper
stack is below the tray full indicator.
Do not overfill the tray.

4. Make sure that the paper guides


are adjusted to the correct size
for the paper. Do not adjust the
paper guides tightly against the
paper stack. Adjust them to the
indentations or markings in the tray.

5. If the problem persists, go to


www.hp.com/support.

Color plane registrations

286 Chapter 4 Solve problems


Table 4-45 Image defect examples (continued)

Description Sample Possible solutions

Color plane registrations (color models 1. Reprint the document.


only)
2. From the printer control panel,
One or more color of the planes is not calibrate the printer.
aligned with the other color planes. The
primary error will typically occur with 3. If a cartridge has reached a Very
yellow. Low state or the printed output
is severely faded, replace the
cartridge.

4. From the printer control panel use


the Restore Calibration feature
to reset the printer's calibration
settings to the factory defaults.

5. If the problem persists, go to


www.hp.com/support.

Output

Output curl 1. Reprint the document.

Printed paper has curled edges. The 2. Positive curl: From the printer
curled edge can be along the short or control panel, select a heavier
long side of the paper. Two types of curl paper type. The heavier paper type
are possible: creates a higher temperature for
printing.
● Positive curl: The paper curls
toward the printed side. The defect Negative curl: From the printer
occurs in dry environments or when control panel, select a lighter paper
printing high coverage pages. type. The lighter paper type creates
a lower temperature for printing.
● Negative curl: The paper curls Try storing the paper in a dry
away from the printed side. The environment prior or use freshly
defect occurs in high-humidity opened paper.
environments or when printing low
coverage pages. 3. Print in duplex mode.

4. If the problem persists, go to


www.hp.com/support.

Output stacking 1. Reprint the document.

The paper does not stack well in the 2. Flip out the output bin extension.
output tray. The stack might be uneven,
skewed, or the pages might be pushed 3. If the defect is caused by
out of the tray and onto the floor. Any of extreme paper curl, complete the
the following conditions can cause this troubleshooting steps for Output
defect: curl.

● Extreme paper curl 4. Use a different paper type.

● The paper in the tray is wrinkled or 5. Use freshly opened paper.


deformed
6. Remove the paper from the output
● The paper is a non-standard paper tray before the tray gets too full.
type, such as envelopes
7. If the problem persists, go to
● The output tray is too full www.hp.com/support.

Product specific image defects


Review the following information about product specific image defects.

Product specific image defects 287


Repetitive image defect ruler
Review the following information about a repetitive image defect ruler.

When troubleshooting the source of some print image defects, one solution is to identify if it is a
repetitive defect (does the print quality defect appear multiple times on the printed page?). If this is
the case, use a ruler to measure occurrences of repetitive image defects to help solve image-quality
problems. For more information, see Use a ruler to measure between repetitive defects on page 289.

Use a ruler to measure occurrences of repetitive image defects to help solve image-quality problems.
Place the ruler next to the first occurrence of the defect on the page. Find the distance between identical
defects and use the table below to identify the component that is causing the defect.

IMPORTANT: Do not use solvents or oils to clean rollers. Instead, rub the roller with a lint-free cloth. If
dirt is difficult to remove, rub the roller with a lint-free cloth that has been dampened with water.

NOTE: Defects on the tray pickup rollers or the Tray 1 pickup roller do not cause a repetitive defect.
Defects on these rollers cause a defect to appear only on the leading edge of the image.

TIP: To make a printer specific repetitive defect ruler, use a metric ruler to transfer the measurements
in Table 4-46 Repetitive defects on page 288 to a transparency or the edge of a piece of paper—clearly
label each ruler mark with the associated defective assembly.

Table 4-46 Repetitive defects

Assembly Distance between defects

Developer roller (toner cartridge)1 27.8 mm (1.09 in)

Charge roller (toner cartridge)1 28.3 mm (1.11 in)

Face down roller 36.9 mm (1.45 in)

Transfer roller 39 mm (1.53 in)

Duplex feed roller 40.3 mm (1.58 in)

Registration roller 43.3 mm (1.70 in)

Middle feed roller (cassette)

Middle feed roller (optional input feeder)

Switchback roller 43.4 mm (1.70 in)

Feed roller cassette) 47.4 mm (1.87 in)

Feed roller (optional input feeder)

Pick roller (cassette) 49.7 mm (1.95 in)

Pickup roller (optional input feeder)

Pressure roller2 (fuser) 63.5 mm (2.50 in)

Photosensitive drum1 (OPC drum; toner cartridge) 75.4 mm (2.96 in)

Fuser sleeve2 (fuser)

288 Chapter 4 Solve problems


Table 4-46 Repetitive defects (continued)

Assembly Distance between defects

Pick roller (Tray 1) 78.7 mm (3.09 in)


1 The primary charging roller and photosensitive drum cannot be cleaned because they are internal assemblies in the toner
cartridge. If one of these assemblies is causing the defect, replace the toner cartridge.
2 The primary fuser sleeve unit or pressure roller cannot be cleaned because they are internal assemblies in the fuser. If one of
these assemblies is causing the defect, replace the fuser.

Use a ruler to measure between repetitive defects


The figures in this section show color repetitive defect pages. However, the process for measuring
repetitive defects is valid for mono pages.

1. Identify a repetitive defect on the page.

TIP: Print a cleaning page to see if that resolves the defect.

NOTE: Some printers allow loading Letter and A4 media in short-edge-first or long-edge-first
orientation in the paper trays. When measuring repetitive defects, make sure to place the ruler at
the leading edge of the page. This is the edge of the page that feeds into the printer first.

The example pages below show the following types of repetitive defects.

● Lines (callout 1)

● Smudges (callout 2)

● Dots or spots (callout 3)

Use a ruler to measure between repetitive defects 289


Figure 4-103 Examples of repetitive defects

1 2

NOTE: These are examples only, other types of repetitive defects might appear on a page.

290 Chapter 4 Solve problems


2. Position a metric ruler on the page with the “zero” ruler mark at one occurrence of the defect
(callout 1).

Figure 4-104 Place the ruler on the page

3. Locate the next occurrence of the defect (callout 1).

Figure 4-105 Locate the next repetitive defect

Use a ruler to measure between repetitive defects 291


4. Measure the distance (in millimeters) between the two occurrences (callout 1), and then use the
Repetitive defects table to determine the defective assembly.

TIP: Always measure from and to the same point on the defects. For example, if the ruler is
“zeroed” at the top edge of a defect, measure to the top edge of the next occurrence of that defect.

Figure 4-106 Determine the defective assembly

Print-quality troubleshooting
Review the folloiwng information about print-quality troubleshooting.

NOTE: The image defects described in this section are printer-specific image defects.

Image defect events


Review the following information about image defect events.

NOTE: The image defects described in this section are defects that occurred during development
and that could not be fully eliminated. Customers might observe these defects.

Graininess
Review the following information about graininess image defect events.

Graininess/fixing mottle
Review the following information about the graininess/fixing mottle image defect event.

292 Chapter 4 Solve problems


Figure 4-107 Graininess/fixing mottle

Description of the defect


This defect is large areas of fill that appear blotchy, grainy, non-uniform, or mottled (marked with spots or
smears of color).

The graininess/fixing mottle defect is caused by how the toner (dot) is pressed or melted and the
severity of the defect depends on the paper roughness. This leads to the density variance or uneven
gloss. Graininess/fixing mottle is caused by inconsistently melted toner.

Conditions that can cause the defect


The defect appears in large areas of fill and is more severe in low temperature and humidity
environments.

Solutions for the defect


Use the following steps to solve the defect.

● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

Description of the defect 293


– Paper Type

2. Select Intermediate 85–95g.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray <X>

NOTE: Select the tray you want to configure.

– Type

2. Select Intermediate 85–95g.

● Try using a smoother paper.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Toner cartridge

● Fuser

Streaks
Review the following information about streak image defect events.

Vertical streaks - high temperature/humidity


Review the following information about the vertical streaks - high temperature/humidity image defect
event.

294 Chapter 4 Solve problems


Figure 4-108 Vertical streaks - high temperature/humidity

Description of the defect


Light streaks can appear and they usually span the length of the page.

This problem is caused by toner clumping at the developer blade which reduces the amount of toner
available for transfer at that page location. There is a stirring shaft inside the toner cartridge to reduce
the severity of this defect. This defect appears in areas of fill, not in text.

Conditions that can cause the defect


This defect primarily occurs in high temperature and high humidity environments.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

Description of the defect 295


● If the defect does not improve within two to three print jobs, remove the toner cartridge and gently
rock it back and forth from side to side (this distributes the toner evenly in the toner cartridge).

● If the toner cartridge has reached the Very Low state, replace it.

● If the defect persists, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Banding
Review the following information about banding image defect events.

Dark streaks (early in toner cartridge life)


Review the following information about the dark streaks early in toner cartridge life image defect event.

Figure 4-109 Dark streaks (early in toner cartridge life)

296 Chapter 4 Solve problems


Description of the defect
Smeared dark streaks come and go down the page, and are more common at the right and left edges of
the page.

This issue is caused by grease from toner cartridge stirring system contaminating the supply hopper
which then causes the toner to cluster and results in dark streaks on the page. Countermeasures
include optimizing grease: amount, position, and stickiness. This defect appears in areas of fill, not in
text.

Conditions that can cause the defect


This defect occurs when using a new toner cartridge and usually decreases over toner cartridge life.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

● If the defect does not improve within two to three print jobs, remove the toner cartridge and gently
rock it back and forth from side to side (this distributes the toner evenly in the toner cartridge).

● If the defect persists, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Fine-pitch banding
Review the following information about the fine-pitch banding image defect event.

Description of the defect 297


Figure 4-110 Fine-pitch banding

Description of the defect


This defect appears as alternating light and dark (evenly spaced) repetitive horizontal lines.

The 0.93 mm (0.03 in) fine-pitch banding is caused by the main drive motor gear tooth engagement. This
defect appears in areas of fill, not in text.

Conditions that can cause the defect


The alignment of the motor gear and drum drive gear is the important factor for this banding and
specifically the accuracy of the motor installed surface and accuracy of the bearing shaft position at
the both sides of the drum drive gear shaft.

Solutions for the defect


Use the following steps to solve the defect.

● Try using a smoother paper.

298 Chapter 4 Solve problems


● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

– Paper Type

2. Select Intermediate 85–95g.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

– Next

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray <X>

NOTE: Select the tray you want to configure.

– Type

2. Select Intermediate 85–95g.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

● Printer engine (whole unit replacement)

Wide-pitch banding 27.8 mm (1.09 in)


Review the following information about the wide-pitch banding (27.8 mm (1.09 in)) image defect event.

Parts related to the defect 299


Figure 4-111 Wide-pitch banding

27.8 mm
(1.09 in)

Description of the defect


This defect appears as soft, gradual bands can be seen over a constant density area.

It appears as slight gradients which repeat at approximately a 27.8 mm (1.09 in) pitch. This defect
appears in areas of fill, not in text.

Conditions that can cause the defect


This defect is a density variation which appears on the PQ due to the gap variation between the OPC
and the developer sleeve. This gap varies due to the accuracy of the OPC, developer sleeve, and the
spacer placed between the OPC and the developer sleeve.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

● If the defect persists, replace the toner cartridge.

300 Chapter 4 Solve problems


Parts related to the defect
The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

AC banding 4.6 mm (0.18 in)


Revew the following information about the AC banding (4.6 mm (0.18 in)) image defect event.

Figure 4-112 AC banding

Description of the defect


This defect appears as alternating light and dark bands that repeat at 4.6 mm (0.18 in) pitch might be
visible starting midway down the page in high-temperature and high-humidity environments.

This defect is caused by the transfer current getting pulled into the fusing area through the paper from
the fuser heater voltage supply. The transfer banding occurs at the power supply voltage frequency. A
capacitor was added to the transfer front guide to improve the level as a countermeasure during
development.

Parts related to the defect 301


Conditions that can cause the defect
This defect usually occurs when printing in Plain print mode in high-humidity environments on fully
acclimated (low resistivity) paper, which makes the transfer current flow to the fusing area more easily.

The defect occurs more often with 220V units, which have higher impressed voltage to the fuser heater.
This defect appears in areas of fill, not in text.

Solutions for the defect


Use the following steps to solve the defect.

● Try printing the job on a newly opened supply of paper.

● Cool the printer environment, and then resend the print job.

● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

– Paper Type

2. Select Intermediate 85–95g.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

– Next

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray <X>

NOTE: Select the tray you want to configure.

302 Chapter 4 Solve problems


– Type

2. Select Intermediate 85–95g.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Fuser

OPC sharp bands at 75mm (2.95 in) pitch (version 1)


Review the following information about the OPC sharp bands at 75mm (2.95 in) pitch (version 1) image
defect event.

Figure 4-113 OPC sharp bands (version 1)

Parts related to the defect 303


Description of the defect
This defect appears as sharp bands which repeat at a 75mm (2.95 in) pitch down the page as a light/dark
line.

Waste products (for example, toner or paper) accumulate at the contact position between the C-blade
and the OPC. When the OPC stops, the waste material can form a light attachment to the OPC. When
the OPC begins to turn again, the material removal can affect the OPC charge for several rotations. This
defect appears in areas of fill, not in text.

NOTE: This defect is also called C-blade blur and is common to many color and mono products. This
defect looks similar to OPC sharp bands version 2, but appears to be light/dark.

Conditions that can cause the defect


This defect might occur any time the toner cartridge is idle for long periods of time.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job. The defect should fade with subsequent printed pages.

● If the defect persists, replace the toner cartridge

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

OPC sharp bands at 75 mm (2.95 in) pitch (version 2)


Review the following information about the OPC sharp bands at 75mm (2.95 in) pitch (version 2) image
defect event.

304 Chapter 4 Solve problems


Figure 4-114 OPC sharp bands (version 2)

Description of the defect


This defect appears as sharp bands which repeat at a 75 mm (2.95 in) pitch down the page as a dark line.

The OPC drum is rubbed by the cleaning blade or charge roller due to vibration or impact. The rubbing
effects the OPC charge but the defect fades with usage and time. This defect appears in areas of fill, not
in text.

NOTE: This defect looks similar to OPC sharp bands version 1, but appears to be dark.

Conditions that can cause the defect


This defect can occur at the beginning of toner cartridge use, or if the cartridge is subject to vibration
(for example, transportation).

Solutions for the defect


Use the following steps to solve the defect.

Description of the defect 305


● Resend the print job. The defect should fade with subsequent printed pages.

● If the defect persists, replace the toner cartridge

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Impulse band 49-50 mm (1.92-1.96 in) from the leading edge


Review the following information about the impulse band 49-50 mm (1.92-1.96 in) from the leading edge
image defect event.

Figure 4-115 Impulse band (leading edge)

Description of the defect


This defect appears as a dark and usually sharp band and occurs 49-50 mm (1.92-1.96 in) from the
leading edge of the page.

306 Chapter 4 Solve problems


This impulse band is caused by the trailing edge of the previous page touching the OPC as it leaves the
transfer area, which causes a memory charge disturbance. This defect appears in areas of fill, not in
text.

Conditions that can cause the defect


This defect only occurs during continuous printing, on the second and subsequent pages of a job.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job. Impulse bands can be variable.

● M501: If the defect appears during continuous printing, from the printer control panel enable the
Less Paper Curl print mode.

NOTE: This mode adds a rotation of the OPC drum to the inter-page gap timing that conditions
the drum and minimizes the defect.

1. Open the following menus:

– Setup

– Service

– Less Paper Curl

2. Select On.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode to Paper
Curl Mode.

NOTE: This mode adds a rotation of the OPC drum to the inter-page gap timing that conditions
the drum and minimizes the defect.

1. Open the following menus:

– Administration

– General Settings

– Print Quality

– Adjust Paper Types

2. Select Paper Curl Mode.

● M507/E50145 and M528/E52645: change the print mode to Paper Curl Mode.

NOTE: This mode adds a rotation of the OPC drum to the inter-page gap timing that conditions
the drum and minimizes the defect.

1. Open the following menus:

– Settings

– Copy/Print

– Print Quality

Conditions that can cause the defect 307


– Adjust Paper Types

2. Select the appropriate paper type for the paper used.

3. Select Paper Curl Mode.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Toner cartridge

Impulse band 75-82 mm (2.95-3.22 in) from the trailing edge


Review the following information about the impulse band 75-82 mm (2.95-3.22 in) from the trailing edge
image defect event.

Figure 4-116 Impulse band (trailing edge)

308 Chapter 4 Solve problems


Description of the defect
This defect appears as a dark band and occurs 75-82 mm (2.95-3.22 in) from the trailing edge of the
page.

This impulse band is a development blur which occurs when the paper trailing edge goes through the
registration roller. This defect appears in areas of fill, not in text.

Conditions that can cause the defect


During the print job, the transfer top guide might be vibrating.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job. Impulse bands can be variable.

● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

– Paper Type

2. Select Intermediate 85–95g.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

– Next

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

Description of the defect 309


– Tray <X>

NOTE: Select the tray you want to configure.

– Type

2. Select Intermediate 85–95g.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Registration assembly

Impulse band 102 mm (4.01 in) from the trailing edge


Review the following information about the impulse band 102 mm (4.01 in) from the trailing edge image
defect event.

310 Chapter 4 Solve problems


Figure 4-117 Impulse band (trailing edge)

102 mm
(4.01 in)

Description of the defect


This defect appears as a soft dark band and occurs 102 mm (4.01 in) from the trailing edge of the page.

The cause of this defect is poor sliding performance of the transfer bearing (TR bearing) and transfer
roller shaft.

Conditions that can cause the defect


This defect is more likely to occur in low temperature/low humidity environments and at cold start
conditions.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job. Impulse bands can be variable.

● Try using a different media type.

Description of the defect 311


● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

– Paper Type

2. Select Intermediate 85–95g.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

– Next

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray <X>

NOTE: Select the tray you want to configure.

– Type

2. Select Intermediate 85–95g.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Transfer roller

Image defect (developmental) events


Review the following information about image defect (developmental) events.

312 Chapter 4 Solve problems


NOTE: The image defects described in this section are defects that occurred during printer
development, and HP implemented a solution to eliminate them. Customers should not observe these
defects. These defects are included for the unlikely event that they reoccur.

Cleaning defect events


Review the following information about cleaning image defect (developmental) events.

Rain-toner attached to the OPC


Review the following information about the rain-toner attached to the OPC cleaning defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-118 Rain-toner attached to the OPC

Cleaning defect events 313


Description of the defect
This defect appears as very small white voids which appear in solid black areas. This issue occurs when
toner attached to the OPC cannot be removed by the cleaning blade. This defect appears in areas of
solid fill, not in text.

Conditions that can cause the defect


This defect is likely to occur in the later stages of toner cartridge life.

Solutions for the defect


Use the following step to solve the defect.

● Verify that the toner is within the expected life. If not, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Developer defect repeats at 27.8 mm (1.09 in) pitch


Review the following information about the developer defect repeats at 27.8 mm (1.09 in) pitch cleaning
defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

314 Chapter 4 Solve problems


Figure 4-119 Developer defect

Description of the defect


This defect appears as a soft white spot which repeats at 27.8 mm (1.09 in) (developer roller) pitch. This
defect appears in areas of solid fill, not in text.

Conditions that can cause the defect


This defect is caused by a cartridge cleaning performance issue caused by contamination.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job (the defect should fade with subsequent printed pages).

● If the defect persists, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

Description of the defect 315


● Toner cartridge

Random missing toner


Review the following information about the random missing toner cleaning defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-120 Random missing toner

Description of the defect


This defect appears as white spots which appear in solid black areas (sometimes with a tail). This defect
appears in areas of solid fill, not in text.

Conditions that can cause the defect


This defect is caused by contaminants attaching to the OPC. If the contaminant is large, the size of
missing toner will be large.

316 Chapter 4 Solve problems


Solutions for the defect
Use the following steps to solve the defect.

● Resend the print job. This defect is highly variable.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Part/assembly defect events


Review the following information about part/assembly image defect (developmental) events.

OPC gear slip


Review the following information about the OPC gear slip part/assembly defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Solutions for the defect 317


Figure 4-121 OPC gear slip

Description of the defect


This defect appears as severe banding. This defect is caused by OPC gear slip (a failed connection
between the OPC gear and the drum).

Conditions that can cause the defect


This defect is not dependent on environmental conditions.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

● If the defect persists, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

318 Chapter 4 Solve problems


OPC wide-pitch banding
Review the following information about the OPC wide-pitch banding part/assembly defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-122 OPC wide-pitch banding

Description of the defect


This defect appears as overlapping sets of wide-pitch bands (repeating at 75 mm (2.95 in)).

Conditions that can cause the defect


This defect is caused by OPC deformation during the assembly process.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job (the defect should fade with subsequent printed pages).

OPC wide-pitch banding 319


● If the defect persists, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Transfer bias defect events


Review the following information about the transfer bias image defect (developmental) events.

Leading edge - mid-page toner scatter


Review the following information about the leading edge - mid-page toner scatter transfer bias defect
event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-123 Leading edge - mid-page toner scatter

320 Chapter 4 Solve problems


Description of the defect
This defect appears as a non-uniform or smear that might appear in the middle of the page at the top
of a page. This occurs when the toner scatters at transfer in the area where the media rubs the pick
roller and the middle roller. This defect is more likely to occur when media with high resistivity is used.
The static charge eliminator (metal brush) on the transfer guide keeps this defect from occurring.

Conditions that can cause the defect


This defect might occur in low temperature/low humidity environments and in cold start conditions.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job (the defect should fade with subsequent printed pages as the printer warms
up).

● Try using a different media type.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Printer engine (whole unit replacement)

Density change at 75 mm (2.95 in) from the leading edge


Review the following information about the density change at 75 mm (2.95 in) from the leading edge
transfer bias defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Description of the defect 321


Figure 4-124 Density change

Description of the defect


This defect appears as a light image in the first 75 mm (2.95 in) of the page. This defect is created by a
charge ghost due to the lack of charge current.

Conditions that can cause the defect


This defect happens when there is high print coverage across the longitudinal direction and charging is
not able to reach the target potential due to the lack of current that charges OPC in the area and the
density becomes high at the next OPC rotation. This shows up in areas of fill, not in text.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

322 Chapter 4 Solve problems


● No parts are related to this defect.

Transfer issue - random voids


Review the following information about the transfer issue - random voids transfer bias defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-125 Transfer issue - random voids

Description of the defect


This defect appears as very small sections of missing toner in random locations on the page. The
transfer bias was too strong and caused the missing toner.

Conditions that can cause the defect


This defect is not dependent on environmental conditions.

Transfer issue - random voids 323


Solutions for the defect
Use the following steps to solve the defect.

● All except M501: If the defect is persistent, reprint your document with a lower transfer bias setting.

1. Open the following menus:

– Administration

– General Settings

– Print Quality

– Adjust Paper Types

2. Select Resistance Mode.

● M507/E50145 and M528/E52645: If the defect is persistent, reprint your document with a lower
transfer bias setting.

1. Open the following menus:

– Settings

– Copy/Print

– Print Quality

– Adjust Paper Types

2. Select the appropriate paper type for the paper used.

3. Select Resistance Mode.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● No parts are related to this defect.

Toner leak defect events


Review the following information about the toner leak image defect (developmental) events.

Right to left fade and banding


Review the following information about the right to left fade and banding toner leak defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

324 Chapter 4 Solve problems


Figure 4-126 Right to left fade and banding

Description of the defect


This defect appears as fading and banding at an edge and occurs when the cartridge seals leak
allowing toner into the gap between the OPC drum and the SD roller/sleeve. This appears in areas of fill,
not in text

Conditions that can cause the defect


This defect is likely to occur in the later stages of toner cartridge life.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

● Verify that the toner is within the expected life, if not replace the toner cartridge.

● If the defect persists, replace the toner cartridge.

Description of the defect 325


Parts related to the defect
The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Cartridge fine pitch (1.5 mm (0.05 in)) banding


Review the following information about the cartridge fine pitch (1.5 mm (0.05 in)) banding toner leak
defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-127 Cartridge fine pitch banding

326 Chapter 4 Solve problems


Description of the defect
This defect appears as alternating light and dark, evenly spaced, repetitive horizontal lines at a 1.5 mm
(0.05 in) pitch. This defect is caused by toner leaking in the drive gear area of the toner cartridge. This
appears in areas of fill, not in text.

Conditions that can cause the defect


This defect is likely to occur in the later stages of toner cartridge life.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

● Verify that the toner is within the expected life, if not replace the toner cartridge.

● If the defect persists, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

382 mm (15.03 in) + IPG repeating defect


Review the following information about the 382 mm (15.03 in) + IPG repeating toner leak defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Description of the defect 327


Figure 4-128 IPG repeating defect

Description of the defect


This defect appears as a dark crescent moon shape defect and it appears in non-print areas of the
page. The defect occurs when the toner is thrown outside the toner cartridge at the stirring pitch due
to the waviness of the blow out seal. The waviness creates a gap between sleeve and blow out seal. The

328 Chapter 4 Solve problems


cause of the blow out seal waviness is that the edge of blow out seal contacts with the edge of the
sleeve/drum spacer.

Conditions that can cause the defect


This defect is not dependent on environmental conditions.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

● If the defect does not improve within two to three print jobs, remove the toner cartridge and gently
rock it back and forth from side to side (this distributes the toner evenly in the toner cartridge).

● If the defect persists, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Paper path impulse defect events


Review the following information about paper path impulse image defect (developmental) events.

Impulse band 15 mm (0.59 in) from the leading edge


Review the following information about the impulse band 15 mm (0.59 in) from the leading edge paper
path impulse defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Conditions that can cause the defect 329


Figure 4-129 Impulse band leading edge

Description of the defect


This defect appears as a dark and usually sharp band occurs 15 mm (0.59 in) from the leading edge of
the page. This band shows up in areas of fill, not in text.

Conditions that can cause the defect


The defect occurs when the paper leading edge goes into the transfer area.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job. Impulse bands can be variable.

● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

330 Chapter 4 Solve problems


– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

– Paper Type

2. Select Intermediate 85–95g.

● Try using a different media type.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

– Next

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray <X>

NOTE: Select the tray you want to configure.

– Type

2. Select Intermediate 85–95g.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Registration assembly

Toner in the leading edge margin (fuser slap)


Review the following information about the toner in the leading edge margin (fuser slap) paper path
impulse defect event.

Parts related to the defect 331


NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-130 Toner in the leading edge margin (fuser slap)

Description of the defect


This defect appears as scattered toner which occurs at the leading edge of the page. This defect occurs
when the page enters the fuser and the page touches the fuser film which rubs the image on the page.

Conditions that can cause the defect


This defect is not dependent on environmental conditions, but is more likely to occur on pages with small
top margins or when using curled media.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job. This defect can be variable.

332 Chapter 4 Solve problems


● Try using a different media type.

● M501: From the printer control panel, increase the leading edge margin.

Before beginning, use the Print Test Page option to print a registration test page. This page provides
alignment guides in the X and Y directions.

1. Open the following menus:

– Setup

– System Setup

– Print Quality

– Adjust Alignment

– Adjust Tray <X>

NOTE: Select the tray you want to configure.

2. Adjust the Y Shift setting.

NOTE: Adjust the “Y” value in .25 mm increments.

● M506/E50045 and M527/E52545: From the printer control panel, increase the leading edge margin.

Before beginning, use the Print Test Page option to print a registration test page. This page provides
alignment guides in the X and Y directions.

1. Open the following menus:

– Administration

– General Settings

– Print Quality

– Image Registration

– Adjust Tray <X>

NOTE: Select the tray you want to configure.

2. Adjust the Y1 Shift (simplex pages) and/or Y2 Shift (duplex pages) settings.

NOTE: Adjust the “Y” values in .25 mm increments.

● M507/E50145 and M528/E52645: From the printer control panel, increase the leading edge margin.

Before beginning, use the Print Test Page option to print a registration test page.

1. Open the following menus:

– Settings

– Copy/Print

– Print Quality

Solutions for the defect 333


– Image Registration

2. Select the tray you want to configure.

3. Adjust the Front-side Vertical Shift (simplex pages) and/or Back-side Vertical Shift (duplex
pages).
NOTE: Adjust the Vertical Shift values in .25 mm increments.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Fuser

6-7 mm (0.23-0.27 in) wide-pitch banding


Review the following information about the 6-7 mm (0.23-0.27 in) wide-pitch banding paper path impulse
defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

334 Chapter 4 Solve problems


Figure 4-131 Wide-pitch banding

6-7 mm
(.23-.27 in)

Description of the defect


This defect appears as soft bands that repeat at 6-7 mm (0.23-0.27 in).

This banding occurs when the transfer top guide vibrates, which is conveyed to the page as well as
the page at the transfer area, causing the uneven density. The left and right edges of the back side of
transfer top guide contact with the positioning guide at the transfer frame by the spring at the right edge
of the pivot shaft. Since the spring is used only at the right edge, the left side of the alignment feature
receives smaller pressing force. When the pressing force is small, the sheet metal vibrates easily. This
band shows up in areas of fill, not in text.

Conditions that can cause the defect


During the print job, the transfer top guide might be vibrating.

Solutions for the defect


Use the following steps to solve the defect.

Description of the defect 335


● Try using a different media type.

● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

– Paper Type

2. Select Intermediate 85–95g.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

– Next

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray <X>

NOTE: Select the tray you want to configure.

– Type

2. Select Intermediate 85–95g.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Transfer assembly

336 Chapter 4 Solve problems


Fuser/fixing defect events
Review the following information about the fuser/fixing image defect (developmental) events.

Fuser blisters
Review the following information about the fuser blisters fuser/fixing defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-132 Fuser blisters

Description of the defect


This defect appears as repeating print defects visible in the image at the fuser pitch of 75.4 mm (2.96 in).
These defects were caused by contamination between the films on the fuser.

Fuser/fixing defect events 337


Figure 4-133 Contaminated fuser film

Conditions that can cause the defect


A defect similar in appearance could occur if a page with sharp objects (for example, staples) is put
through the printer.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job.

● If the defect persists, replace the fuser.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Fuser

Hot fuser offset


Review the following information about the hot fuser offset fuser/fixing defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

338 Chapter 4 Solve problems


Figure 4-134 Hot fuser offset

Description of the defect


This defect appears as slight offset of the image that repeats down the page spaced approximately 75.0
mm (2.95 in) apart. This defect occured when the fuser thermistor detection temperature did not follow
the target temperature.

Conditions that can cause the defect


This defect is likely to occur in the later stages of fuser life.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job and use a lighter fuser mode.

● If the defect persists, replace the fuser.

Description of the defect 339


Parts related to the defect
The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Fuser

Poor edge fixing - within the image assurance area


Review the following information about the poor edge fixing - within the image assurance area fuser/
fixing defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-135 Poor edge fixing - within the image assurance area

Description of the defect


This defect appears as missing toner inside the 6 mm (0.23 in) image assurance area. Toner rubs off the
page. The fuser temperature is too cold.

340 Chapter 4 Solve problems


NOTE: The image assurance area is 5 mm (0.19 in) from the top and bottom edge of the page and 5
mm (0.19 in) from the edge on each side of the page.

Conditions that can cause the defect


This defect is not dependent on environmental conditions, but is more common at the edges of high-
coverage print jobs.

Solutions for the defect


Use the following steps to solve the defect.

● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

– Paper Type

2. Select Intermediate 85–95g.

● M506/M507/E50145 and M527/M528/E52645: Confirm that the correct print mode is selected for
the media being used. Use a print mode for a heavier media type.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

– Next

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray <X>

NOTE: Select the tray you want to configure.

Conditions that can cause the defect 341


– Type

2. Select Intermediate 85–95g.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Fuser

Poor edge fixing - outside the image assurance area


Review the following information about the poor edge fixing - outside the image assurance area fuser/
fixing defect event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-136 Poor edge fixing - outside the image assurance area

342 Chapter 4 Solve problems


Description of the defect
This defect appears as missing toner outside the 6 mm (0.23 in) image assurance area. Toner rubs off
the page. Poor edge fixing might occur when the printer is using Edge to Edge print mode and the image
extends past the 5 mm (0.19 in) image assurance area.

NOTE: The image assurance area is 5 mm (0.19 in) from the top and bottom edge of the page and 5
mm (0.19 in) from the edge on each side of the page.

Conditions that can cause the defect


This defect is not dependent on environmental conditions, but is more common at the edges of high-
coverage print jobs.

Solutions for the defect


Use the following steps to solve the defect.

● M506/E50045 and M527/E52545: Resend the print job with Edge to Edge mode set to Normal. From
the printer control panel, change the print mode from plain to intermediate (this slows the print
speed).

1. Open the following menus:

– Administration

– Default print options

– Edge to Edge

2. Select Normal.

● M507/E50145 and M528/E52645: Resend the print job with Edge to Edge mode set to Normal.

1. Open the following menus:

– Settings

– Copy/Print

– Default Print Options

– Edge-to-Edge

2. Select Normal.

● M501: Resend the print job with increased side margins. From the printer control panel, adjust the
page margins.

Before beginning, use the Print Test Page option to print a registration test page. This page provides
alignment guides in the X and Y directions.

1. Open the following menus:

– Setup

– System Setup

– Print Quality

– Adjust Alignment

Description of the defect 343


– Adjust Tray <X>

NOTE: Select the tray you want to configure.

2. Adjust the X1 Shift and X2 Shift settings.

NOTE: Adjust the “X” values in .25 mm increments.

● M506/E50045 and M527/E52545: Resend the print job with increased side margins. From the printer
control panel, adjust the page margins.

Before beginning, use the Print Test Page option to print a registration test page. This page provides
alignment guides in the horizontal and vertical directions.

1. Open the following menus:

– Administration

– General Settings

– Print Quality

– Image Registration

– Adjust Tray <X>

NOTE: Select the tray you want to configure.

2. Adjust the X1 Shift (simplex pages) and/or X2 Shift (duplex pages).

NOTE: Adjust the “X” values in .25 mm increments.

● M507/E50145 and M528/E52645: Resend the print job with increased side margins. From the printer
control panel, adjust the page margins.

Before beginning, use the Print Test Page option to print a registration test page. This page provides
alignment guides in the horizontal and vertical directions.

1. Open the following menus:

– Settings

– Copy/Print

– Print Quality

– Image Registration

2. Select the tray you want to configure.

3. Adjust the Front-side Horizontal Shift (simplex pages) and/or Back-side Horizontal Shift (duplex
pages).
NOTE: Adjust the Horizontal Shift values in .25 mm increments.

● M501: From the printer control panel, change the print mode from plain to intermediate (this slows
the print speed).

1. Open the following menus:

344 Chapter 4 Solve problems


– Setup

– System Setup

– Paper Setup

– Tray <X>

NOTE: Select the tray you want to configure.

– Paper Type

2. Select Intermediate 85–95g

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode from plain
to intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray

– Modify

– Next

2. Select Intermediate 85–95g.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode from plain to
intermediate (this slows the print speed).

1. Open the following menus:

– Trays

– Tray <X>

NOTE: Select the tray you want to configure.

– Type

2. Select Intermediate 85–95g.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Fuser

Miscellaneous defect events


Review the following information about miscellaneous image defect (developmental) events.

Uneven density - across the page


Review the following information about the uneven density - across the page image defect
(developmental) event.

Parts related to the defect 345


NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Figure 4-137 Uneven Density - across the page

Description of the defect


This defect appears as areas of varying (light/dark) density across the page. This is caused by variation
in the position of the stirring system at initial cartridge assembly resulting in toner material attached to
the D-blade. Uneven attachment of toner component to D-blade is caused by uneven toner coating on
the sleeve during initial sequence. This banding shows up in areas of fill, not in text.

Conditions that can cause the defect


This defect is likely to occur in the later stages of toner cartridge life.

Solutions for the defect


Use the following steps to solve the defect.

346 Chapter 4 Solve problems


● Resend the print job.

● If the defect does not improve within two to three print jobs, remove the toner cartridge and gently
rock it back and forth from side to side (this distributes the toner evenly in the toner cartridge).

● If the defect persists, replace the toner cartridge.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Toner cartridge

Water drop (condensation)


Review the following information about the water drop (condensation) image defect (developmental)
event.

NOTE: This defect occurred at some point during printer development. HP has implemented a
solution to the problem. This defect is included in the image defects section for the unlikely event that it
reoccurs.

Parts related to the defect 347


Figure 4-138 Water drop (condensation)

Description of the defect


This defect appears as short, soft, light streaks at the top of a page. Condensation collects on the fuser
exit guide ribs and transfers to the trailing (unprinted side) of the first pass page of a duplex job. When
the duplexed page is printed, the condensation affects the transfer of the toner and causes the defect.

Conditions that can cause the defect


This defect might occur in low temperature high humidity environments and in cold start conditions.

Solutions for the defect


Use the following steps to solve the defect.

● Resend the print job. This defect can be variable.

● M506/E50045 and M527/E52545: If the defect does not improve within two to three print jobs,
change the print mode Moisture Control from Normal to Alternate.

348 Chapter 4 Solve problems


1. Open the following menus:

– Administration

– General Settings

– Print Quality

– Optimize

– Moisture Control

2. Select Alternate.

● M507/E50145 and M528/E52645: If the defect does not improve within two to three print jobs,
change the print mode Moisture Control from Normal to Alternate.

1. Open the following menus:

– Settings

– Copy/Print

– Print Quality

– Optimize

– Moisture Control

2. Select Alternate.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Fuser

Other events
Review the following information about other print-quality events.

NOTE: The examples in this section describe other printer events that can occur. Customers might
observe these problems.

Fuser contamination
Review the following information about the fuser contamination event.

Parts related to the defect 349


Figure 4-139 Fuser contamination

Description of the defect


This defect appears as dark globs of toner observed on the front or back of the page. Toner builds up
on the fuser sleeve and pressure roller and comes off on subsequent pages. This defect can be either
repeating at 75 mm (2.95 in) or does not repeat.

Conditions that can cause the defect


This defect might occur in the following conditions:

● Inappropriate media type print mode is selected (fuser too cold)

● Fuser jams were observed on the previous jobs

● Narrow media was printed for extended periods of time

Solutions for the defect


Use the following steps to solve the defect.

350 Chapter 4 Solve problems


● M501: From the printer control panel, process a cleaning page to remove the contamination in the
fuser.

NOTE: If a repeating defect does not disappear after processing multiple cleaning pages, a
permanent defect might be present on the fuser sleeve.

– Open the following menus:

○ Setup

○ Service

○ Cleaning Page

NOTE: Touch the OK button to begin the cleaning process. Wait until the process
completes. Discard the page that prints.

● M506/E50045 and M527/E52545: From the printer control panel, process a cleaning page to remove
the contamination in the fuser.

NOTE: If a repeating defect does not disappear after processing multiple cleaning pages, a
permanent defect might be present on the fuser sleeve.

1. Open the following menus:

– Device Maintenance

– Calibration/Cleaning

– Cleaning Page

2. Select Print.

NOTE: The process takes up to 1.5 minutes.

● M507/E50145 and M528/E52645: From the printer control panel, process a cleaning page to remove
the contamination in the fuser.

NOTE: If a repeating defect does not disappear after processing multiple cleaning pages, a
permanent defect might be present on the fuser sleeve.

1. Open the following menus:

– Support Tools

– Maintenance

– Calibration/Cleaning

– Cleaning Page

2. Select Print.

NOTE: The process takes up to 1.5 minutes.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

Parts related to the defect 351


● Fuser

Image placement - margins and skew


Review the following information about the image placement - margins and skew event.

Figure 4-140 Image placement - margins and skew

Description of the defect


This defect appears as image that is not centered or skewed on the page. The media is not positioned
properly as it is pulled from the tray and goes through the paper path.

Conditions that can cause the defect


This defect might occur if the IPA is off in any environment and from any tray.

Solutions for the defect


Use the following steps to solve the defect.

352 Chapter 4 Solve problems


● Before loading paper in the tray, hold the stack of paper, and then tap the bottom edge on a flat
surface so that the stack is even on all sides.

● Make sure that the paper guides are adjusted to the correct size for the selected paper and do not
overfill the tray. Verify that the top of the stack is below the tray full indicator.

● Do not adjust the paper guides tightly against the paper stack. Adjust them to the indentations or
markings in the tray.

● M501: Before beginning, use the Print Test Page option to print a registration test page. This page
provides alignment guides in the X and Y directions.

1. Open the following menus:

– Setup

– System Setup

– Print Quality

– Adjust Alignment

– Adjust Tray <X>

NOTE: Select the tray you want to configure.

2. Adjust the appropriate margin settings.

NOTE: Adjust the “X” and “Y” values in .25 mm increments.

– X1 Shift

NOTE: Registration of the image on the paper from side to side, as the paper lies in the
tray. For duplex models, this side is the second side (back) of the paper.

– X2 Shift

NOTE: Registration of the image on the paper from side to side, as the paper lies in the
tray, for the first side (front) of a duplexed page. This item appears only on duplex models.

– Y Shift

NOTE: Registration of the image on the paper from top to bottom as the paper lies in the
tray.

● M506/E50045 and M527/E52545: For image placement defects do the following. Resend the print
job. If the error persists, change the image placement settings for the tray that the defect occurs.
From the printer control panel, process a cleaning page to remove the contamination in the fuser.

Before beginning, use the Print Test Page option to print a registration test page. This page provides
alignment guides in the X and Y directions.

1. Open the following menus:

– Administration

– General Settings

Solutions for the defect 353


– Print Quality

– Registration

– Adjust Tray <X>

NOTE: Select the tray you want to configure.

2. Adjust the appropriate margin settings.

NOTE: Adjust the “X” and “Y” values in .25 mm increments.

● X1 (horizontal; simplex)

● X2 (vertical; simplex)

● Y1 (horizontal; duplex)

● Y2 (vertical; duplex)

● M507/E50145 and M528/E52645: For image placement defects do the following. Resend the print
job. If the error persists, change the image placement settings for the tray that the defect occurs.
From the printer control panel, process a cleaning page to remove the contamination in the fuser.

Before beginning, use the Print Test Page option to print a registration test page. This page provides
alignment guides in the X and Y directions.

1. Open the following menus:

– Settings

– Copy/Print

– Print Quality

– Image Registration

2. Select the tray you want to configure.

3. Adjust the appropriate margin settings. Front-side settings are for simplex pages, and back-side
settings are for duplex pages.
NOTE: Adjust the Vertical and Horizontal Shift values in .25 mm increments.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Tray guides

● Registration assembly

● Feed rollers

Output curl
Review the following information about the output curl event.

354 Chapter 4 Solve problems


Figure 4-141 Output curl

Description of the defect


This defect appears as printed pages are curled. Two types of curl are possible:

● Positive curl: paper curls toward the printed side

● Negative curl: paper curls away from printed side

This defect is caused by uneven drying conditions for the two sides of the paper and fuser location
close to the paper output.

Conditions that can cause the defect


Positive curl occurs in dry environments or when printing high coverage pages.

Negative curl occurs in high humidity environments when printing low coverage pages.

Solutions for the defect


Use the following steps to solve the defect.

General curl defect solutions

Description of the defect 355


● Resend the print job. Use the duplex option in the printer driver.

● Do not adjust the paper guides tightly against the paper stack. Adjust them to the indentations or
markings in the tray.

● M501: From the printer control panel, enable the Paper Curl print mode option.

1. Open the following menus:

– Setup

– Service

– Less Paper Curl

2. Select On.

● M506/E50045 and M527/E52545: From the printer control panel, change the print mode Paper Curl
from Normal to Reduced.

1. Open the following menus:

– Administration

– General Settings

– Print Quality

– Optimize

– Paper Curl

2. Select Reduced.

● M507/E50145 and M528/E52645: From the printer control panel, change the print mode Paper Curl
from Normal to Reduced.

1. Open the following menus:

– Settings

– Copy/Print

– Print Quality

– Adjust Paper Types

2. Select the appropriate paper type for the paper used.

3. Select Paper Curl Mode.

4. Select Reduced.

Specific curl defect solutions

● Positive curl: Use a higher temperature media type (heavier weight) mode which will increase
the negative curl tendency reducing the positive curl. Also, more fusing could be selected in the
extended print modes for the selected paper type.

356 Chapter 4 Solve problems


● Negative curl: Use a lower temperature media type (lighter weight) mode or select a reduced paper
curl or lower fusing temperature setting in extended print modes. If possible, try storing media in a
dry environment prior to printing or use freshly opened paper (non-acclimated).

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Fuser

Sticky output
Review the following information about the sticky output event.

Figure 4-142 Sticky output

Description of the defect


This defect appears as output pages that stick together when printing heavy coverage images in duplex
mode. When printing large jobs the output stack retains enough heat that the toner on the top page
does not cool sufficiently and can be tacky in heavy coverage areas. When the next page is output if
there is heavy coverage that lands on the top page in the stack, the toner-to-toner contact might stick.

Conditions that can cause the defect


This defect might occur in the following conditions:

● Large jobs greater than 25 pages (50 Images)

● Plain fuser mode

● Back-to-back images with heavy (greater than 80% density) coverage

● More severe on smooth heavy media

Solutions for the defect


Use the following steps to solve the defect.

Parts related to the defect 357


● Confirm that the correct print mode is selected for the paper being used.

● Flex the output stack before separating pages.

● Print smaller jobs and remove the output before sending the next job.

● Use the Intermediate Fuser mode which slows the printing and allows more time for cooling.

● Try printing in Quiet mode which lowers the fuser temperature and slows the output.

M501: From the printer control panel, enable the Quiet Print Mode option.

1. Open the following menus:

– Setup

– System Setup

– Quiet Print Mode

2. Select On.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Fuser

Output stacking
Review the following information about the output stacking event.

358 Chapter 4 Solve problems


Figure 4-143 Output stacking

Description of the defect


This defect appears as output pages that do not stack properly in the output bin. The stack may be
uneven or skewed or pages could be pushed out of the tray and onto the floor.

Conditions that can cause the defect


Poor stacking can occur when there is significant paper curl present, if the paper being used is wrinkled
or deformed, if using non-standard media types such as envelopes, or if the output bin gets too full.
Causes for this defect vary depending on the type of media being used. If paper curl is present, the
cause can be attributed to uneven drying of the media in the fuser.

Solutions for the defect


Use the following steps to solve the defect.

● Use the output bin extension.

● If applicable, use the solutions in "Output curl" in the Troubleshooting Manual.

● Use different paper that meets HP specifications for this printer.

Description of the defect 359


● Use freshly opened paper (non-acclimated).

● Remove paper from the output tray before the stack becomes too large.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Fuser

Paper handling - misprints


Review the following information about the paper handling - misprints event.

Description of the defect


This defect appears as media in the paper path that does not behave as the printer user expects. The
control panel displays a 41.XX.XX error. A sensor is triggered at an unexpected timing and displays an
error message.

Conditions that can cause the defect


Misprints occur in any environment.

Solutions for the defect


Use the following steps to solve the defect.

● Make sure that the size of the paper loaded in a specified tray matches the control panel setting.

● Make sure that the paper guides in the tray are adjusted correctly for the size of paper and the rear
door is fully closed.

● Make sure that the input tray and output bin are not overfilled.

● Try using a new supply of paper or a different type of paper.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Tray guides

● Registration assembly

● Feed rollers

Paper handling - multifeeds


Review the following information about the paper handling - multifeeds event.

Description of the defect


This defect appears as one (or many) pages feed through the paper path together. Sheets of paper stick
together (physically or statically) and the separation pressure from the pick roller is unable to separate
the sheets.

360 Chapter 4 Solve problems


Conditions that can cause the defect
The multifeed defect can occur in any environment, but occurs more frequently in HH and NN (as
opposed to LL), on glossy media (as opposed to plain media) and with freshly opened (as opposed to
fully acclimated) paper.

Solutions for the defect


Use the following steps to solve the defect.

● Make sure that the input tray is not overfilled.

● Make sure that the paper guides in the tray are adjusted correctly for the size of paper.

● Remove the stack of paper from the tray, flex it, rotate it 180 degrees and then flip it over. Insert the
media in a new orientation.

● Load a smaller stack of media in the input tray.

● Fan the media.

● Try a new supply of paper or a different type of paper.

Parts related to the defect


The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Tray guides

● Registration assembly

● Feed rollers

Paper handling - jams


Review the following information about the paper handling - jams event.

Description of the defect


This defect appears as media stuck in the paper path. The control panel displays a 13.XX.XX error. Media
does not enter, pass through, or exit the paper path correctly.

Conditions that can cause the defect


Jams occur in any environment.

Solutions for the defect


Use the following steps to solve the defect.

● Clear the jam (input tray, rear door, bottom duplex tray, or output bin).

● Make sure that the paper guides in the tray are adjusted correctly for the size of paper and the rear
door is fully closed.

● Make sure that the input tray and output bin are not overfilled.

● Load a smaller stack of media in the input tray.

● Try a new supply of paper or a different type of paper.

Conditions that can cause the defect 361


Parts related to the defect
The following item(s) might need to be repaired or replaced to prevent this defect form occurring.

● Media

● Tray guides

● Registration assembly

● Feed rollers

Clean the printer


Review the following information about cleaning the printer.

NOTE: To clean the printer exterior, use a soft, water-moistened cloth.

Clean the paper path


Over time, particles of toner and paper accumulate inside the printer. This can cause print-quality
problems during printing. Cleaning the paper path eliminates or reduces these problems.

Clean the paper path and toner-cartridge areas every time that the toner cartridge is changed or
whenever print-quality problems occur. As much as possible, keep the printer free from dust and debris.

Print a cleaning page


Use the following procedures to print a cleaning page.

Print the cleaning page from a LCD control panel (M501)


Use the following procedure to print the cleaning page from a LCD control panel on an M501 printer.

1. From the printer control panel, press the OK button.

2. Open the Service menu.

3. Use the arrow keys to select the Cleaning mode option, and then press the OK button.

The printer prints the first side and then prompts you to remove the page from the output bin and
reload it in Tray 1, keeping the same orientation. Wait until the process is complete. Discard the page
that prints.

Print the cleaning page from a LCD control panel (M506/E50045/M507/E50145)


Use the following procedure to print the cleaning page from a LCD control panel on an M506/E50045/
M507/E50145 printer.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to Device
Maintenance, and then press the OK button.

2. Use the down arrow button to scroll to Calibration/Cleaning, and then press the OK button.

3. If necessary, use the down arrow button to scroll to Cleaning, and then press the OK button to
print the page.

362 Chapter 4 Solve problems


4. Follow the instruction on the printed cleaning page to finish the cleaning page process.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then press the OK button.

2. Use the down arrow button to scroll to Maintenance, and then press the OK button.

3. Use the down arrow button to scroll to Calibration/Cleaning, and then press the OK button.

4. Select Continue to enter Maintenance Mode.

5. Use the down arrow button to scroll to Cleaning page, and then press the OK button to print the
page.

6. Follow the instruction on the printed cleaning page to finish the cleaning page process.

7. A Cleaning... message displays on the printer control panel. The cleaning process takes a few
minutes to complete. Do not turn the printer off until the cleaning process has finished. When it is
finished, discard the printed page.

Print the cleaning page from a touchscreen control panel (M527/E52545/M528/E52645)


Use the following procedure to print the cleaning page from a touchscreen control panel (M527/E52545/
M528/E52645).

1. From the Home screen on the printer control panel, scroll to and touch the Device Maintenance
button (FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Maintenance (FutureSmart 4)

● Calibration/Cleaning

3. Touch Cleaning Page, and then press the OK button (FutureSmart 3) or the Print button
(FutureSmart 4) to print the page.

4. The cleaning process can take several minutes. When it is finished, discard the printed page.

Enable and configure auto cleaning (M527/E52545/M528/E52645)


Use the procedure in this section to enable and configure the automatic cleaning function from a
touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Device Maintenance
button (FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the following menus:

● Maintenance (FutureSmart 4)

● Calibration/Cleaning

● Auto Cleaning (FutureSmart 3) or Cleaning Page (FutureSmart 4).

3. FutureSmart 3: Select the Enable item, and then touch the Save button.

Print the cleaning page from a touchscreen control panel (M527/E52545/M528/E52645) 363
4. FutureSmart 4: Under Automatic Cleaning Interval, select the desired page interval when the
printer should automatically print a cleaning page, and then touch the Done button.

Check the scanner glass for dirt and smudges (M527/E52545/M528/E52645)


Over time, specks of debris might collect on the scanner glass and white plastic backing, which can
affect performance.

Use the following procedure to clean the scanner if the printed pages have streaks, unwanted lines,
black dots, poor print quality, or unclear text.

1. Press the power button to turn the printer off,


and then disconnect the power cable from the
electrical outlet.

2. Open the scanner lid.

364 Chapter 4 Solve problems


3. Clean the scanner glass, the document feeder
strips, and the white plastic backing with a soft
cloth or sponge that has been moistened with
nonabrasive glass cleaner.

CAUTION: Do not use abrasives, acetone,


benzene, ammonia, ethyl alcohol, or carbon
tetrachloride on any part of the printer; these
can damage the printer. Do not place liquids
directly on the glass or platen. They might seep
and damage the printer.
NOTE: If you are having trouble with streaks on
copies when you are using the document
feeder, be sure to clean the small strip of glass
on the left side of the scanner.

4. Dry the glass and white plastic parts with


a chamois or a cellulose sponge to prevent
spotting.
5. Connect the power cable to an outlet, and then
press the power button to turn the printer on.

Clean the pickup rollers and separation pad in the document feeder (M527/
E52545/M528/E52645)
Use the following procedure to clean the pickup rollers and separation pad in the document feeder for
the M527/E52545/M528/E52645 printer.

1. Lift the document-feeder latch.

Clean the pickup rollers and separation pad in the document feeder (M527/E52545/M528/E52645) 365
2. Open the document-feeder cover.

3. Remove any visible lint or dust from each


of the feed rollers and the separation pad
using compressed air or a clean lint-free cloth
moistened with warm water.

NOTE: Lift up the roller assembly to access


and clean the second roller.

4. Close the document-feeder cover.


If the error persists, install a document feeder
maintenance kit (B5L52-67903).

Clean the Tray 1 roller and separation pad


Use the following procedure to clean the Tray 1 roller and separation pad.

NOTE: The figures in this section show the M506x. However, the procedure is correct for all M506/
E50045/M507/E50145 models and the M501 and M527/E52545/M528/E52645 printers.

Step 1: Remove the roller


Use the following procedure to remove the roller.

366 Chapter 4 Solve problems


1. Open the toner-cartridge door.

Figure 4-144 Open the toner-cartridge door

2. Release two tabs between the roller collar and roller (callout 1), and then rotate the top of the roller
out and away from the printer (callout 2).

TIP: Pushing down on the top of the roller might make it easier to release the tabs.

Figure 4-145 Release two tabs

2
1
1

Step 1: Remove the roller 367


3. Remove the roller.

Figure 4-146 Remove the roller

Step 2: Remove the separation pad assembly


Use the following procedure to remove the separation pad assembly.

1. Open the toner-cartridge door.

Figure 4-147 Open the toner-cartridge door

2. Release two tabs between the roller collar and roller (callout 1), and then rotate the top of the roller
out and away from the printer (callout 2).

TIP: Pushing down on the top of the roller might make it easier to release the tabs.

368 Chapter 4 Solve problems


Figure 4-148 Release two tabs

2
1
1

3. Remove the roller.

Figure 4-149 Remove the roller

Step 3: Clean the Tray 1 roller and separation pad


Use the following procedure to clean the Tray 1 roller and separation pad.

■ Use a damp, lint-free cloth to gently clean the rollers.

CAUTION: When handling the roller and pad, avoid touching the spongy surfaces. Skin oils and
fingerprints on a roller surface can cause print-quality problems.

Step 3: Clean the Tray 1 roller and separation pad 369


Figure 4-150 Clean the rollers and pad

Step 4: Install the separation pad assembly


Use the following procedure to install the separation pad assembly.

CAUTION: Do not touch the black rubber portion of the pad assembly. Skin oils on the pad can cause
paper handling problems. HP recommends washing your hands before handling the assembly.

1. Install the spring (callout 1) from the discarded separation pad assembly (or use the one supplied in
this kit) on to the replacement assembly (callout 2).

Figure 4-151 Install the spring

370 Chapter 4 Solve problems


2. Align the slots in the assembly (callout 1) with the rails on the holder (callout 2).

Figure 4-152 Align the assembly with the holder

3. Install the pad assembly into the holder.

Reinstallation tip: The separation pad should freely move up and down on the spring when
correctly installed. If the pad does not freely move, remove it, check the spring, and then reinstall it.

Figure 4-153 Install the pad assembly

4. Slide the roller carriage back to the center of the shaft (the locking tab snaps into place).

NOTE: Slightly depress the separation pad so that the roller carriage can slide over it.

Step 4: Install the separation pad assembly 371


Figure 4-154 Slide the roller carriage to the left

Step 5: Install the roller


Use the following procedure to install the roller.

CAUTION: Do not touch the gray spongy portion of the replacement roller. Skin oils on the roller can
cause paper handling problems. HP recommends washing your hands before handling the assembly.

1. Place the pins on the under-side of the pickup roller in the slots on the holder, and then rotate the
top of the roller up and toward the printer.

NOTE: In this step, you start with the roller upside down, and then rotate it up and into its final
installed position.

Figure 4-155 Install the roller

372 Chapter 4 Solve problems


2. Continue to rotate the top of the roller toward the printer until two tabs snap into place.

Figure 4-156 Engage two tabs

2
1
1

3. Close the toner-cartridge door.

NOTE: If the toner cartridge was removed, do not forget to reinstall it.

Figure 4-157 Close the toner-cartridge door

Clean the Tray 2-X rollers


Use the following procedures to clean the Tray 2-X rollers.

NOTE: The figures in this section show the M506x and M527. However, the procedure is correct for all
M506/E50045/M507/E50145 models, and the M501 and the M527/E52545/M528/E52645 printers.

Clean the Tray 2-X rollers 373


Step 1: Remove the tray
Use the following procedure to remove the tray.

1. Pull the tray straight out of the printer until it stops.

Figure 4-158 Pull the tray out until it stops

2. Lift the front of the tray, and then pull it out of the printer to remove it.

Figure 4-159 Release and remove the tray

Step 2: Remove the roller assembly


Use the following procedure to remove the roller assembly.

CAUTION: When handling the roller assembly, do not touch the gray spongy portion of the rollers. Skin
oils on the rollers can cause paper handling problems. HP recommends washing your hands before
handling the assembly.

374 Chapter 4 Solve problems


NOTE: The figures in this section show the M506 and M527 Tray 2. However, the procedure is correct
for replacing the Tray 2 pickup and feed roller and separation roller assemblies in the M501, as well as
the optional Tray 3, Tray 4, and Tray 5 accessories.

1. Look up into the tray cavity to locate the roller assembly.

Figure 4-160 Locate the roller assembly

2. Grasp the white tab on the roller holder (callout 1), and then slide the roller assembly to the left to
compress the spring loaded shaft (callout 2).

Figure 4-161 Compress the spring-loaded shaft

Step 2: Remove the roller assembly 375


3. With the spring loaded shaft depressed, rotate the right side of the roller assembly down and
towards you to release it.

Figure 4-162 Remove the roller assembly

Step 3: Clean the Tray 2-X rollers


Use the following procedure to clean the Tray 2-X rollers.

■ Use a damp, lint-free cloth to gently clean the rollers.

CAUTION: When handling the rollers, avoid touching the spongy surfaces. Skin oils and fingerprints
on a roller surface can cause print-quality problems.

Figure 4-163 Clean the rollers

Step 4: Install the roller assembly


Use the following procedure to install the roller assembly.

CAUTION: When handling the roller assembly, do not touch the gray spongy portion of the rollers. Skin
oils on the rollers can cause paper handling problems. HP recommends washing your hands before
handling the assembly.

376 Chapter 4 Solve problems


NOTE: The figures in this section show the M506 and M527 Tray 2. However, the procedure is correct
for replacing the Tray 2 pickup and feed roller and separation roller assemblies in the M501, as well as
the optional Tray 3, Tray 4, and Tray 5 accessories.

1. When the assembly is installed, the actuator pin (callout 1) on the roller assembly must be installed
in the slot (callout 2) in the actuator arm.

Figure 4-164 Check the pin on the assembly

2. Position the left end of the assembly on the spring loaded shaft and push it left to compress the
shaft (callout 1), keep the roller holder parallel to the underside of the printer, and then rotate the
right end up and into the printer (callout 2).

Figure 4-165 Install the roller assembly

3. Slowly release the depressed spring loaded shaft to allow the right end of the roller assembly to
engage with the right-side drive shaft.

Make sure that the right side of the assembly is fully engaged with the right-side drive shaft.

Step 4: Install the roller assembly 377


Figure 4-166 Decompress the spring-loaded shaft

4. To check the installation, repeatedly push up and release, the tray actuator (callout 1) and observe
the roller assembly. If the assembly is correctly installed, it moves up and down (callout 2).

NOTE: If the assembly does not properly move, remove it and then reinstall it, making sure that
the pin on the assembly is installed in the slot in the actuator arm. See Figure 4-164 Check the pin
on the assembly on page 377.

Figure 4-167 Check the installation

1
2

Step 5: Install the tray


Use the following procedure to install the tray.

378 Chapter 4 Solve problems


1. With the tray at a slight angle, align the sides of the tray with the rails in the accessory, and then
partially slide the tray into the printer.

Figure 4-168 Install the tray

2. Push the tray straight into the accessory to close it.

Figure 4-169 Close the tray

Solve paper handling problems


Review the following information to solve paper handling problems.

Printer feeds incorrect page size


Review the following information when the printer feeds an incorrect page size.

Solve paper handling problems 379


NOTE: To print using an HP Plus printer, the printer must have genuine original HP toner cartridges
installed, must have an ongoing internet connection and an active HP Plus account (for more
information, go to hp.com/plus).

Table 4-47 Printer feeds incorrect page size

Cause Solution

The correct size paper is not loaded in the tray. Load the correct size paper in the tray.

The correct size paper is not selected in the software program Confirm that the settings in the software program and printer
or printer driver. driver are correct, because the software program settings
override the printer driver and control panel settings, and the
printer driver settings override the control panel settings.

The correct size paper for the tray is not selected in the printer From the control panel, select the correct size paper for the
control panel. tray.

The paper size is not configured correctly for the tray. Print a configuration page to determine the paper size for
which the tray is configured.

The guides in the tray are not against the paper. Verify that the paper guides are touching the paper.

Printer pulls from incorrect tray


Review the following information when the printer pulls from an incorrect tray.

NOTE: To print using an HP Plus printer, the printer must have genuine original HP toner cartridges
installed, must have an ongoing internet connection and an active HP Plus account (for more
information, go to hp.com/plus).

Table 4-48 Printer pulls from incorrect tray

Cause Solution

A driver for a different printer is in use. Use a driver for this printer.

The specified tray is empty. Load paper in the specified tray.

The paper size is not configured correctly for the input tray. Print a configuration page or use the control panel to
determine the paper size for which the tray is configured.

The guides in the tray are not against the paper. Verify that the guides are touching the paper.

Printer will not duplex or duplexes incorrectly (duplex models)


Review the following information when the printer will not duplex or duplexes incorrectly.

Table 4-49 Printer will not duplex (print 2-sided jobs) or duplexes incorrectly

Cause Solution

The duplex job is trying to use unsupported paper. Verify that the paper is supported for duplex printing.

The printer driver is not set up for duplex printing. Set up the printer driver to enable duplex printing.

The first page is printing on the back of preprinted forms or Load preprinted forms and letterhead in Tray 1 with the
letterhead. letterhead or printed side down, with the top of the page
leading into the printer. For Tray 2-X, load the paper printed
side up with the top of the page toward the right of the printer.

380 Chapter 4 Solve problems


Table 4-49 Printer will not duplex (print 2-sided jobs) or duplexes incorrectly (continued)

Cause Solution

The printer model does not support automatic 2-sided printing. The printer model does not support automatic 2-sided printing.

Paper does not feed from Tray 2-X


Review the following information when the paper does not feed from Tray 2-X.

NOTE: To print using an HP Plus printer, the printer must have genuine original HP toner cartridges
installed, must have an ongoing internet connection and an active HP Plus account (for more
information, go to hp.com/plus).

Table 4-50 Paper does not feed from Tray 2-X

Cause Solution

The correct size paper is not loaded. Load the correct size paper.

The input tray is empty. Load paper in the input tray.

The correct paper type for the input tray is not selected in the From the printer control panel, select the correct paper type
printer control panel. for the input tray. Trays configured for a paper type with a
specific weight range will not match a print job that specifies
an exact weight, even if the specified weight is within the
weight range.

Paper from a previous jam has not been completely removed. Open the printer and remove any paper in the paper path.
Closely inspect the fuser area for jams.

None of the optional trays appear as input tray options. The optional trays only display as available if they are installed.
Verify that any optional trays are correctly installed. Verify
that the printer driver has been configured to recognize the
optional trays.

An optional tray is incorrectly installed. Print a configuration page to confirm that the optional tray is
installed. If not, verify that the tray is correctly attached to the
printer.

The paper size is not configured correctly for the input tray. Print a configuration page or use the control panel to
determine the paper size for which the tray is configured.

The guides in the tray are not against the paper. Verify that the guides are touching the paper.

Output is curled or wrinkled


Review the following information when the output is curled or wrinkled.

Table 4-51 Output is curled or wrinkled

Cause Solution

Paper does not meet the specifications for this printer. Use only paper that meets the HP paper specifications for this
printer. Non-recycled, 75 g/m2 (20 lb) paper is optimal for office
use.

The correct paper type for the input tray is not selected in the From the printer control panel, select the correct paper type
printer control panel. for the input tray. Trays configured for a paper type with a
specific weight range will not match a print job that specifies
an exact weight, even if the specified weight is within the
weight range.

Paper does not feed from Tray 2-X 381


Table 4-51 Output is curled or wrinkled (continued)

Cause Solution

Paper is damaged or in poor condition. Remove paper from the input tray and load paper that is in
good condition.

The printer is operating in an excessively humid environment. Verify that the printing environment is within humidity
specifications.

The print job consist of large, solid-filled areas. Large, solid-filled areas can cause excessive curl. Try using a
different pattern.

Paper used was not stored correctly and might have absorbed Remove paper and replace it with paper from a fresh,
moisture. unopened package. Store paper in a plastic bag to protect it
from humidity.

Paper has poorly cut edges. Remove paper, flex it, rotate it 180 degrees or turn it over,
and then reload it into the input tray. Do not fan paper. If the
problem persists, replace the paper.

The specific paper type was not configured for the tray or Configure the software for the paper (see the software
selected in the software. documentation). Configure the tray for the paper.

The paper has previously been used for a print job. Do not re-use paper.

Printer does not pick up paper or misfeeds


Use the following procedures if the printer will not pick up paper or misfeeds paper.

The printer does not pick up paper


If the printer does not pick up paper from the tray, try these solutions.

NOTE: Tray 1 and Tray 2 are optimal for paper pickup when using special paper or media other than
20lb plain paper. For Tray 1 and Tray 2 the printer increases the number of attempts to pick up a page,
which increases the reliability of successfully picking the page from the tray and decreases the
possibility of a mispick jam.

HP recommends using Tray 1 or Tray 2 if the printer is experiencing excessive or reoccurring jams from
trays other than Tray 1 and Tray 2, or for print jobs that require media other than 20lb plain paper.

1. Open the printer and remove any jammed sheets of paper.

2. Load the tray with the correct size of paper for the job.

3. Make sure the paper size and type are set correctly on the printer control panel.

4. Make sure the paper guides in the tray are adjusted correctly for the size of paper. Adjust the
guides to the appropriate indentation in the tray.

5. Check the printer control panel to see if the printer is waiting for an acknowledgment to the feed
the paper manually prompt. Load paper, and continue.

6. The rollers above the tray might be contaminated. Clean the rollers with a lint-free cloth dampened
with warm water.

The printer picks up multiple sheets of paper


If the printer picks up multiple sheets of paper from the tray, try these solutions.

382 Chapter 4 Solve problems


1. Remove the stack of paper from the tray and flex it, rotate it 180 degrees, and flip it over. Do not fan
the paper. Return the stack of paper to the tray.
2. Use only paper that meets HP specifications for this printer.

3. Use paper that is not wrinkled, folded, or damaged. If necessary, use paper from a different
package.

4. Make sure the tray is not overfilled. If it is, remove the entire stack of paper from the tray, straighten
the stack, and then return some of the paper to the tray.

5. Make sure the paper guides in the tray are adjusted correctly for the size of paper. Adjust the
guides to the appropriate indentation in the tray.

6. Make sure the printing environment is within recommended specifications.

7. The tray pick and/or feed rollers might be contaminated. Clean the rollers with a lint-free cloth
dampened with warm water.

The document feeder jams, skews, or picks up multiple sheets of paper (MFP)
Learn about MFP document feeder paper handling problems.

Review the following information when the document feeder jams, skews, or picks up multiple sheets of
paper.

● Check to see if there are areas on the page that might have had staples removed. This can cause
jams and/or mispicks.

● The original might have something on it, such as staples or self-adhesive notes that must be
removed.

● Check that all rollers are in place and correctly installed.

● Make sure that the top document-feeder cover is closed.

● The pages might not be placed correctly. Straighten the pages and adjust the paper guides to
center the stack.

● The paper guides must be touching the sides of the paper stack to work correctly. Make sure that
the paper stack is straight, and the guides are against the paper stack.

● The document feeder input tray or output bin might contain more than the maximum number of
pages. Make sure the paper stack fits below the guides in the input tray and remove pages from the
output bin.

● Verify that there are no pieces of paper, staples, paper clips, or other debris in the paper path.

● Clean the document-feeder rollers and the separation pad. Use compressed air or a clean, lint-free
cloth moistened with warm water. If misfeeds still occur, replace the rollers.

● Use the control panel menus to check the status of the document-feeder kit and replace it if
necessary.

Paper does not feed automatically


Review the following information when the paper does not feed automatically.

The document feeder jams, skews, or picks up multiple sheets of paper (MFP) 383
NOTE: To print using an HP Plus printer, the printer must have genuine original HP toner cartridges
installed, must have an ongoing internet connection and an active HP Plus account (for more
information, go to hp.com/plus).

Table 4-52 Paper does not feed automatically

Cause Solution

Manual feed is selected in the software program. Load Tray 1 with paper, or, if the paper is loaded, press the OK
button.

The correct size paper is not loaded. Load the correct size paper.

The input tray is empty. Load paper into the input tray.

Paper from a previous jam has not been completely removed. Open the printer and remove any paper in the paper path.

The paper size is not configured correctly for the input tray. Print a configuration page or use the control panel to
determine the paper size for which the tray is configured.

The guides in the tray are not against the paper. Verify that the rear and width paper guides are touching the
paper.

Clear paper jams


Use the following information and procedures to clear paper jams.

Paper path jam sensor locations


Use the figures below to identify the locations of sensors where reoccurring jams are found.

384 Chapter 4 Solve problems


Figure 4-170 Jam sensors
Simplex paper path
Duplex paper path

PS13
PS1a

PS2 PS11

PS2a

PS432

Table 4-53 Jam sensors

Sensor Description Sensor Description

SR2 TOP sensor SR2a Duplex feed sensor1

SR1a Media-width sensor SR11 Registration sensor

SR13 Fuser output sensor SR432 Paper feeder feed sensor2


1 Duplex models only.
2 550-sheet paper feeder accessory.

Auto-navigation for clearing jams


The auto-navigation feature assists you in clearing jams by providing step-by-step instructions on the
control panel. When you complete a step, the product displays instructions for the next step until you
have completed all steps in the procedure.

Auto-navigation for clearing jams 385


Experiencing frequent or recurring paper jams?
To reduce the number of paper jams, try these solutions.

1. Use only paper that meets HP specifications for this product.

2. Use paper that is not wrinkled, folded, or damaged. If necessary, use paper from a different
package.

3. Use paper that has not previously been printed or copied on.

4. Make sure the tray is not overfilled. If it is, remove the entire stack of paper from the tray, straighten
the stack, and then return some of the paper to the tray.

5. Make sure the paper guides in the tray are adjusted correctly for the size of paper. Adjust the guides
so they are touching the paper stack without bending it.

6. Make sure that the tray is fully inserted in the product.

7. If you are printing on heavy, embossed, or perforated paper, use the manual feed feature and feed
sheets one at a time.

8. Open the Trays menu on the product control panel. Verify that the tray is configured correctly for the
paper type and size.

9. Make sure the printing environment is within recommended specifications.

Clear paper jams in the document feeder


The following information describes how to clear paper jams in the document feeder.

When a jam occurs, the control panel displays an animation that assists in clearing the jam.

1. Lift the latch to release the document-feeder


cover.

386 Chapter 4 Solve problems


2. Open the document-feeder cover.

3. Remove any jammed paper.

Clear paper jams in the document feeder 387


4. Lift the document-feeder input tray.

5. Remove any jammed paper.

6. Lower the document-feeder input tray.

388 Chapter 4 Solve problems


7. Close the document-feeder cover.

NOTE: Verify that the latch on the top of the


document-feeder cover is completely closed.

NOTE: To avoid jams, make sure the guides in the document-feeder input tray are adjusted against
the document, without bending the document. To copy narrow documents, use the flatbed scanner.
Remove all staples and paper clips from original documents.

NOTE: Original documents that are printed on heavy, glossy paper can jam more frequently than
originals that are printed on plain paper.

Clear paper jams in Tray 1


Use the following procedure to clear paper jams in Tray 1.

When a jam occurs, the control panel displays an animation that assists in clearing the jam.

1. If most of the sheet of paper is visible in the tray,


slowly pull the jammed paper out of the printer.
Make sure that the entire sheet is removed. If it
tears, continue with the following steps to find
the remnants.
If most of the sheet of paper has been pulled
inside the printer, continue with the following
steps.

Clear paper jams in Tray 1 389


2. Press the top-cover-release button on the left
side of the printer.

3. Open the front door.

4. Remove the toner cartridge.

390 Chapter 4 Solve problems


5. Lift the jam-access cover and slowly remove
any jammed paper. Be careful not to tear the
paper.

6. Reinsert the toner cartridge.

Clear paper jams in Tray 1 391


7. Close the front door.

Clear paper jams in Tray 2 and the 550-sheet trays


Use the following procedure to check for paper in all possible jam locations related to Tray 2 and the
550-sheet trays.

When a jam occurs, the control panel displays an animation that assists in clearing the jam.

1. Remove the tray from the printer.

2. Remove the paper from the tray, and discard


any damaged paper.

392 Chapter 4 Solve problems


3. Verify that the rear paper guide is adjusted to
the indentation for the correct paper size. If
necessary, pinch the release and move the rear
paper guide to the correct position. It should 14 LGL

click into place. 11 LTR

B5

4. Load the paper into the tray. Make sure that


the stack is flat at all four corners and that the
top of the stack is below the maximum-height
indicators.

5. Reinsert and close the tray.

Clear paper jams in Tray 2 and the 550-sheet trays 393


6. Press the top-cover-release button on the left
side of the printer.

7. Open the front door.

8. Remove the toner cartridge.

394 Chapter 4 Solve problems


9. Lift the jam-access cover and slowly remove
any jammed paper. Be careful not to tear the
paper.

10. Reinsert the toner cartridge.

Clear paper jams in Tray 2 and the 550-sheet trays 395


11. Close the front door.

Clear paper jams in the toner-cartridge area


Use the following procedure to check for paper in all possible jam locations in the toner-cartridge area.

When a jam occurs, the control panel displays an animation that assists in clearing the jam.

1. Press the top-cover-release button on the left


side of the printer.

2. Open the front door.

396 Chapter 4 Solve problems


3. Remove the toner cartridge.

4. Lift the jam-access cover and slowly remove


any jammed paper. Be careful not to tear the
paper.

Clear paper jams in the toner-cartridge area 397


5. Reinsert the toner cartridge.

6. Close the front door.

Clear paper jams in the rear door and the fuser area
Use the following procedure to clear paper jams in the rear door and fuser area.

When a jam occurs, the control panel displays an animation that assists in clearing the jam.

NOTE: The fuser is hot while the printer is in use. Wait for the fuser to cool before clearing jams.

398 Chapter 4 Solve problems


1. Open the rear door.

2. Remove any jammed paper.

3. Close the rear door

Clear paper jams in the rear door and the fuser area 399
Clear paper jams in the output bin
Use the following procedure to check for paper in all possible jam locations in the output bin.

When a jam occurs, the control panel displays an animation that assists in clearing the jam.

1. If paper is visible in the output bin, grasp the


leading edge and remove it.

Clear paper jams in the duplexer


Use the following procedure to check for paper in all possible jam locations in the automatic duplexer.

When a jam occurs, the control panel displays an animation that assists in clearing the jam.

1. Remove Tray 2 from the printer.

400 Chapter 4 Solve problems


2. Pull forward on the green tab inside the tray
area to release the duplex pan.

3. Remove any jammed paper.

4. Close the duplex pan.

Clear paper jams in the duplexer 401


5. Reinsert and close the tray.

6. Open the rear door.

7. Remove any jammed paper.

402 Chapter 4 Solve problems


8. Close the rear door

9. Press the top-cover-release button on the left


side of the printer.

10. Open the front door.

Clear paper jams in the duplexer 403


11. Remove the toner cartridge.

12. Lift the jam-access cover and slowly remove


any jammed paper. Be careful not to tear the
paper.

404 Chapter 4 Solve problems


13. Reinsert the toner cartridge.

14. Close the front door.

Change jam recovery (all except M501)


This printer provides a jam recovery feature that reprints jammed pages.

Change jam recovery from a touchscreen control panel


Use the following procedure to change jam recovery from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Settings button (FutureSmart 4).

2. Open the General Settings menu (FutureSmart 3) or the Settings menu (FutureSmart 4), and then
open the Jam Recovery menu.

3. Select one of the following options:

● Automatic — The printer attempts to reprint jammed pages when sufficient memory is
available. This is the default setting.

Change jam recovery (all except M501) 405


● Off — The printer does not attempt to reprint jammed pages. Because no memory is used to
store the most recent pages, performance is optimal.

NOTE: Some pages can be lost if the printer runs out of paper while printing a duplex job with
Jam Recovery set to Off.

● On — The printer always reprints jammed pages. Additional memory is allocated to store the
last few pages printed.

Change jam recovery from a LCD control panel


Use the following procedure to change jam recovery from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to General Settings, and then press the OK button.

3. Use the down arrow button to scroll to Jam Recovery, and then press the OK button.

4. Use the down arrow button to scroll to an option, and then press the OK button to select it.

● Automatic — The printer attempts to reprint jammed pages when sufficient memory is
available. This is the default setting.

● Off — The printer does not attempt to reprint jammed pages. Because no memory is used to
store the most recent pages, performance is optimal.

NOTE: Some pages can be lost if the printer runs out of paper while printing a duplex job with
Jam Recovery set to Off.

● On — The printer always reprints jammed pages. Additional memory is allocated to store the
last few pages printed.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Settings, and
then press the OK button.

2. Use the down arrow button to scroll to General, and then press the OK button.

3. Use the down arrow button to scroll to Jam Recovery, and then press the OK button.

4. Use the down arrow button to scroll to an option, and then press the OK button to select it.

● Auto — The printer attempts to reprint jammed pages when sufficient memory is available. This
is the default setting.

● Off — The printer does not attempt to reprint jammed pages. Because no memory is used to
store the most recent pages, performance is optimal.

NOTE: Some pages can be lost if the printer runs out of paper while printing a duplex job with
Jam Recovery set to Off.

● On — The printer always reprints jammed pages. Additional memory is allocated to store the last
few pages printed.

406 Chapter 4 Solve problems


Solve performance problems
Review the following information and procedures to solve performance problems.

NOTE: Tray 1 and Tray 2 are optimal for paper pickup when using special paper or media other than
75-80gsm (20lb) plain paper. For Tray 1 and Tray 2 the printer increases the number of attempts to pick
up a page, which increases the reliability of successfully picking the page from the tray and decreases
the possibility of a mis-pick jam.

HP recommends using Tray 1 or Tray 2 if the printer is experiencing excessive or reoccurring jams from
trays other than Tray 1 and Tray 2, or for print jobs that require media other than 75-80gsm (20lb) plain
paper.

Factors affecting print performance


Review the following information about factors affecting print performance.

NOTE: To print using an HP Plus printer, the printer must have genuine original HP toner cartridges
installed, must have an ongoing internet connection and an active HP Plus account (for more
information, go to hp.com/plus).

Table 4-54 Solve performance problems

Problem Cause Solution

Pages print but are totally blank. The document might contain blank Check the original document to see if
pages. content is present on all of the pages.

Pages print but are totally blank. The printer might be malfunctioning. To check the printer, print a
Configuration page.

Pages print but are totally blank. Make sure that the printer is not feeding Make sure that the paper meets HP
multiple pages (especially if very thin specifications for this printer.
paper is used).
For a complete list of specific HP-
brand paper that this printer supports,
go to http://www.hp.com/support/ljM501
or http://www.hp.com/support/ljM506
or http://www.hp.com/support/ljE50045
or http://www.hp.com/support/ljM507 or
http://www.hp.com/support/ljE50145 or
http://www.hp.com/support/ljM527mfp or
http://www.hp.com/support/ljE52545mfp
or http://www.hp.com/support/
ljM528mfp or http://www.hp.com/
support/E52645mfp.

Pages print very slowly. Heavier paper types can slow the print Print on a different type of paper.
job.
NOTE: Some software programs
process print jobs slowly.

Pages print very slowly. Complex pages can print slowly. Proper fusing might require a slower
print speed to ensure the best print
NOTE: Some software programs quality.
process print jobs slowly.

Pages print very slowly. Large batches, narrow paper, and Print in smaller batches, on a different
special paper such as gloss, type of paper, or on a different size of
NOTE: Some software programs transparency, cardstock, and HP Tough paper.
process print jobs slowly. Paper can slow the print job.

Solve performance problems 407


Table 4-54 Solve performance problems (continued)

Problem Cause Solution

Pages did not print. The printer might not be pulling paper Make sure paper is loaded in the tray
correctly. correctly.

Pages did not print. The paper is jamming in the printer. Clear the jam.

Pages did not print. The USB cable might be defective or ● Disconnect the USB cable at both
incorrectly connected. ends and reconnect it.

● Try printing a job that has printed in


the past.

● Try using a different USB cable.

Pages did not print. Other devices are running on the host The printer might not share a USB port.
computer. If an external hard drive or network
switchbox is connected to the same port
as the printer, the other device might be
interfering with the printer. To connect
and use the printer, disconnect the other
device or use two USB ports on the host
computer.

Pages did not print. The print job might not have arrived at Check the printer status queue. Also, the
the printer. Printing message should appear on the
control panel display.

Print speeds
Print speed is the number of pages that print in one minute. Print speed depends on different engine-
process speeds or operational pauses between printed pages during normal printer operation. Factors
that determine the print speed of the printer include the following:

● Page formatting time

The printer must pause for each page to be formatted before it prints. Complex pages take more
time to format, resulting in reduced print speed. However, most jobs print at full engine speed.

● Media size

Legal-size media reduces print speed because it is longer than the standard Letter- or A4–size
media. A reduce print speed is used when printing on narrow media to prevent the edges of the
fuser from overheating.

● Media mode

Some media types require a reduced print speed to achieve maximum print quality on that media.
For example, glossy, heavy, and specialty media (for example, envelopes or photos) require a
reduced print speed. To maximize the print speed for special media types, make sure that the
correct media type in the print driver is selected.

● Printer temperature

To prevent printer damage, print speed is reduced if the printer reaches a specific internal
temperature (thermal slow down). The starting temperature of the printer, ambient environment
temperature, and the print job size effect the number of pages that can be printed before the printer
reduces the print speed. Thermal slow down reduces print speed by printing four pages and then
pausing for an amount of time before printing continues.

408 Chapter 4 Solve problems


● Other print speed reduction factors

Other factors (especially during large print jobs) that can cause reduced print speeds include:

– Density control sequence; occurs every 150 pages and takes about 120 seconds

The printer does not print or it prints slowly


Use the following procedures when the printer does not print or it prints slowly.

The printer does not print


If the printer does not print at all, try the following solutions.

NOTE: To print using an HP Plus printer, the printer must have genuine original HP toner cartridges
installed, must have an ongoing internet connection and an active HP Plus account (for more
information, go to hp.com/plus).

1. Make sure the printer is turned on and that the control panel indicates it is ready.

● If the control panel does not indicate the printer is ready, turn the printer off and then on again.

● If the control panel indicates the printer is ready, try sending the job again.

2. If the control panel indicates the printer has an error, resolve the error and then try sending the job
again.

3. Make sure the cables are all connected correctly. If the printer is connected to a network, check the
following items:

● Check the bottom LED next to the network connection on the printer. If the network is active,
the light is green.

● Make sure that a network cable and not a phone cord is used to connect to the network.

● Make sure the network router, hub, or switch is turned on and that it is working correctly.

4. Install the HP software for the printer. Using generic printer drivers can cause delays clearing jobs
from the print queue.

5. From the list of printers on your computer, right-click the name of this product, click Properties, and
open the Ports tab.

● If a network cable is used to connect to the network, make sure the printer name listed on the
Ports tab matches the one on the printer configuration page.

● If a USB cable is used, and the printer is connected to a wireless network, make sure the box is
checked next to Virtual printer port for USB.

6. If a personal firewall system on the computer is used, it might be blocking communication with the
printer. Try temporarily disabling the firewall to see if it is the source of the problem.

7. If the host computer or the printer is connected to a wireless network, low signal quality or
interference might be delaying print jobs.

The printer prints slowly


If the printer prints, but it seems slow, try the following solutions.

The printer does not print or it prints slowly 409


1. Make sure the computer meets the minimum specifications for this printer.
For a list of specifications, go to this Web site: http://www.hp.com/support/ljM501
or http://www.hp.com/support/ljM506 or http://www.hp.com/support/ljE50045
or http://www.hp.com/support/ljM507 or http://www.hp.com/support/ljE50145 or
http://www.hp.com/support/ljM527mfp or http://www.hp.com/support/ljE52545mfp or
http://www.hp.com/support/ljM528mfp or http://www.hp.com/support/E52645mfp.

2. When the printer is configured to print on some paper types, such as heavy paper, the printer prints
more slowly so it can correctly fuse the toner to the paper. If the paper type setting is not correct
for the type of paper you are using, change the setting to the correct paper type.

3. If the host computer or the printer is connected to a wireless network, low signal quality or
interference might be delaying print jobs.

Solve connectivity problems


Review the following information and procedures to solve connectivity problems.

Solve USB connection problems


If you have connected the product directly to a computer, check the cable.

● Verify that the cable is connected to the computer and to the product.

● Verify that the cable is not longer than 2 m (6.65 ft). Try using a shorter cable.

● Verify that the cable is working correctly by connecting it to another product. Replace the cable if
necessary.

Solve wired network problems


Review the following information and procedures to solve wired network problems.

Introduction
Learn about solving wired network problems.

Certain types of problems can indicate there is a network communication problem. These problems
include the following issues:

● The periodic loss of ability to communicate with the printer

● The printer cannot be found during driver installation

● A periodic failure to print

Check the items in this topic to verify that the printer is communicating with the network. Before
beginning, print a configuration page from the printer control panel and locate the printer IP address
that is listed on this page.

NOTE: To print using an HP Plus printer, the printer must have genuine original HP toner cartridges
installed, must have an ongoing internet connection and an active HP Plus account (for more
information, go to hp.com/plus).

Poor physical connection


Use the following procedure when the printer has a poor physical connection.

410 Chapter 4 Solve problems


1. Verify that the printer is attached to the correct network port using a cable of the correct length.

2. Verify that cable connections are secure.

3. Look at the network port connection on the back of the printer, and verify that the amber activity
light and the green link-status light are lit.

4. If the problem continues, try a different cable or port on the hub.

The computer is using the incorrect IP address for the printer


Use the following procedure when the computer is using the incorrect IP address for the printer.

1. Open the printer properties and click the Ports tab. Verify that the current IP address for the printer
is selected. The printer IP address is listed on the printer configuration page.

NOTE: To print a configuration page using an HP Plus printer, the printer must have genuine
original HP toner cartridges installed, must have an ongoing internet connection and an active HP
Plus account (for more information, go to hp.com/plus).

2. If you installed the printer using the HP standard TCP/IP port, select the box labeled Always print to
this printer, even if its IP address changes.

3. If you installed the printer using a Microsoft standard TCP/IP port, use the hostname instead of the
IP address.

4. If the IP address is correct, delete the printer and then add it again.

The computer is unable to communicate with the printer


Use the following procedure when the computer is unable to communicate with the printer.

1. Test network communication by pinging the network.

a. Open a command-line prompt on your computer.

● For Windows, click Start, click Run, type cmd, and then press Enter.

● For macOS, go to Applications, then Utilities, and open Terminal.

b. Type ping followed by the IP address for your printer.

c. If the window displays round-trip times, the network is working.

2. If the ping command failed, verify that the network hubs are on, and then verify that the network
settings, the printer, and the computer are all configured for the same network.

The printer is using incorrect link and duplex settings for the network
HP recommends leaving these settings in automatic mode (the default setting). If you change these
settings, you must also change them for your network.

New software programs might be causing compatibility problems


Verify that any new software programs are correctly installed and that they use the correct print driver.

The computer or workstation might be set up incorrectly


Use the following procedure when the computer or workstation might be set up incorrectly.

The computer is using the incorrect IP address for the printer 411
1. Check the network drivers, print drivers, and the network redirection settings.

2. Verify that the operating system is configured correctly.

The printer is disabled, or other network settings are incorrect


Use the following procedure when the printer is disabled, or other network settings are incorrect.

1. Review the configuration page to check the status of the network protocol. Enable it if necessary.

NOTE: To print a configuration page using an HP Plus printer, the printer must have genuine
original HP toner cartridges installed, must have an ongoing internet connection and an active HP
Plus account (for more information, go to hp.com/plus).

2. Reconfigure the network settings if necessary.

Service mode functions (M501)


Review the following information about service mode functions on an M501 printer.

Service menu (M501)


Use the control panel Service menu to troubleshoot printer problems.

Service menu settings


The Service menu is used to adjust print settings, restore factory default settings, and clean the print
paper path.

The following Service menu items are available:

● Cleaning Page—used to remove dust and toner from the print paper path.

● USB Speed—used to set the USB speed to high or full.

● Less Paper Curl—used to put the printer into a mode that reduces paper curl.

● Archive Print—used to put the printer into a mode that produces output less susceptible to toner
smearing and dusting for preservation and archival.

● Firmware Date—used to display the product's firmware date code.

● Restore Defaults—used to reset all customer-accessible menu settings back to the factory default
settings (except language) via the control panel or software.

NOTE: This Service menu item does not reset factory-settable settings, including formatter
number, page counts, factory paper settings, language, and so on.

● Signature Check—used to configure how the printer proceeds when a firmware upgrade file does
not have a valid signature.

● LaserJet Update—used to manually update the firmware or to set up automatic firmware updates.

Restore the factory-set defaults


Use the following procedure to restore the factory-set defaults.

412 Chapter 4 Solve problems


Restore the factory-set defaults from a LCD control panel (M501)
Use the following procedure to restore the factory-set defaults from a LCD control panel on an M501
printer.

1. On the printer control panel, press the OK button to open the menus.

2. Open the following menus:

● Service

● Restore Defaults

The printer automatically restarts.

Secondary service menu (M501)


Use the secondary service menu to print service-related reports and to run special tests. Customers do
not have access to this menu.

Open the secondary service menu (M501)


Use the following procedure to open the secondary service menu on an M501 printer.

Open the secondary service menu from a LCD control panel (M501)
Use the following procedure to open the secondary service menu from a LCD control panel on an M501
printer.

1. Make sure the printer is in the Ready state.

2. From the printer control panel, press the setup button to open the main menu.

3. Press and the down arrow button, and then quickly press the Cancel button.

4. Press the setup button. The message 2ndary Service appears on the control panel display.

5. Press the OK button to open the 2ndary Service menu.

NOTE: Use the arrow buttons to scroll though the 2ndary Service menu.

Secondary service menu structure (M501)


Review the following information about the secondary service menu structure on an M501 printer.

Table 4-55 Secondary Service menu (M501)

Menu item Sub-menu item Description

Service Reports Cont-Self Test Print a continuous configuration page.

Service Reports Error Report Print an error report.

Service Reports Extended key map 10-key pad values for job storage.

Speed Use this item to toggle between high and low.

Default settings Taylor system defaults (IT managed or self-managed).

Restore the factory-set defaults from a LCD control panel (M501) 413
Table 4-55 Secondary Service menu (M501) (continued)

Menu item Sub-menu item Description

Location A list of available locations This item sets certain printer parameters that are dependent on
appears the location, such as the default paper size and the symbol set.

Scroll to the appropriate location and select Yes to set the location.
The printer automatically restarts after you change the location.

Line Frequency This item allows the refresh rate of the touchscreen control panel
to be changed between 50 and 60 Hz.

LED Test This item allows the testing of the different LED Displays

Display Test Use this test to verify that the LEDs and characters on the control-
panel display function correctly.

At the beginning of the test, each of the LEDs is turned on one-at-


time. Press the OK button to continue to the next LED.

After the LED test is complete, the character test begins by


testing the pixels on each line. Then, each of the 255 characters
is displayed in groups of 16. Press the OK button to continue to the
next group of 16 characters. You can cancel the test at any time by
pressing the Cancel button.

Button Test Use this test to verify that the control-panel buttons function
correctly. The display prompts you to press each button.

CP FW Version This item shows the current date code of the firmware.

NAND Reset This item allows the NAND to be reset.

Permanent Config Allow or prevent the action to be performed.

Printer resets (M501)


Review the following information about printer resets on an M501 printer.

NVRAM initialization (M501)


Use the following procedure to perform an NVRAM initialization on an M501 printer.

CAUTION: All HP Jetdirect settings are also reset. Be sure to print a configuration page before
performing an NVRAM initialization. Make note of the IP address that is listed on the Jetdirect
configuration page. You need to restore the IP address after performing an NVRAM initialization.

An NVRAM initialization erases all data stored in the unprotected NVRAM sections. Performing an
NVRAM initialization resets the following settings and information:

● All menu settings are reset to factory default values.

● All localization settings, including language and country/region, are reset.

After performing an NVRAM initialization, reconfigure any computers that print to this printer so that the
computers can recognize the printer.

1. Turn the printer off.

2. Simultaneously press and hold the up arrow button and the Cancel button. Keep these
buttons depressed as you turn the printer on.

414 Chapter 4 Solve problems


3. When the Permanent Storage Init. message appears on the display, release the buttons.

4. When the printer has finished the NVRAM initialization, it returns to the Ready state.

Service mode functions


Learn about the printer service mode functions.

Service menu
Learn about the printer service menu items.

Service menu access is restricted by using a personal identification number (PIN). Only authorized
service people should access the Service menu. When selecting Service from the list of menus, the
printer prompts the user to enter an eight-digit PIN.

NOTE: The printer automatically exits the Service menu after about one minute if no items are
selected or changed.

Open the service menu from a touchscreen control panel


Use the following procedure to open the service menu from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Device Maintenance
button (FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

2. Open the Service menu.

3. On the sign-in screen, select Service Access Code from the drop-down list.

4. Enter the following service access code for the printer:

● 10050615 (M506/E50045)

● 11052715 (M527/E52545)

● 03050719 (M507, E50145)

● 03052819 (M528/E52645)

Open the service menu from a LCD control panel


Use the following procedure to open the service menu from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to Device
Maintenance, and then press the OK button.

2. Use the down arrow button to scroll to Service, and then press the OK button to select it.

3. Use the down arrow button to scroll to Service Access Code, and then press the OK button to
select it.

4. Enter the following service access code for the printer:

NOTE: After entering the PIN, press the OK button.

Service mode functions 415


● 10050615 (M506/E50045/M507/E50145)

● 11052715 (M527/E52545/M528/E52645)

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then select OK.

2. Navigate to Maintenance, and then select OK.

3. Navigate to Service, and then select OK.

4. Enter the following service access code for the printer:

NOTE: After entering the PIN, select Sign In.

● 10050615 (M506/E50045/M507/E50145)

● 11052715 (M527/E52545/M528/E52645)

Service menu items


The following menu items appear in the Service menu.

Table 4-56 Service menu (all except M501)

First level Second level Value Description

Event Log Print Print or view the event log.

Clear Event Log Clear Use this item to clear the


printer event log.

Cycle Counts Total Engine Cycles Set the page count that was
stored in NVRAM prior to
installing a new formatter.

Cycle Counts Refurbish Cycle Count Use this item to record the
page count when the printer
was refurbished.

Cycle Counts Document (M527/E52545/ Total number of pages since


M528/E52645 only) the document feeder kit was
replaced.

Cycle Counts Document Feeder Kit Interval Use this item to


(M527/E52545/M528/E52645 set the interval that
only) causes the printer to
prompt the customer to
replace document feeder
maintenance kit.

Cycle Counts Clean Rollers Count (M527/ Total number of pages since
E52545/M528/E52645 only) the document feeder rollers
were cleaned.

Cycle Counts Clean Rollers Interval (M527/ Use this item to set
E52545/M528/E52645 only) the interval that causes
the printer to prompt the
customer to clean the
document feeder rollers and
separation pad.

416 Chapter 4 Solve problems


Table 4-56 Service menu (all except M501) (continued)

First level Second level Value Description

Cycle Counts ADF Count (M527/E52545/ Set the total pages fed
M528/E52645 only) through the document feeder.

Cycle Counts Flatbed Count (M527/E52545/ Set the total pages scanned
M528/E52645 only) from the flatbed.

Cycle Counts ADF Simplex Count (M527/ Set the total single-sided
E52545/M528/E52645 only) pages fed through the
document feeder.

Cycle Counts ADF Duplex Count (M527/ Set the total two-sided pages
E52545/M528/E52645 only) fed through the document
feeder.

Cycle Counts Copy Scan Count (M527/ Set the total copy pages that
E52545/M528/E52645 only) have been scanned.

Cycle Counts Send Scan Count (M527/ Set the number of scanned
E52545/M528/E52645 only) pages sent to email.

Cycle Counts Fax Scan Count Set the number of scanned


pages that have been faxed.
NOTE: M527/E52545/M528/
E52645 fax models only.

Cycle Counts Copy Pages Count (M527/ Set the number of scanned
E52545/M528/E52645 only) pages that have been printed.

Scanner Settings (M527/E52545/ ADF Settings Leading edge front Set the calibration values.
M528/E52645 only)
Leading edge back WARNING! Do not change
these values unless
Trailing edge front instructed to do so.

Trailing edge back

Left side front

Left side back

Scanner Settings (M527/E52545/ Glass Settings Leading edge glass


M528/E52645 only)
Left Side Glass

Serial Number Set the serial number.

Service ID Use this item to show the


date that the printer was first
used on the control panel.
This eliminates the need for
users to keep paper receipts
for proof of warranty.

Cold Reset Paper When you perform a cold


reset, the paper size that is
stored in NVRAM is reset to
the default factory setting. If
you replace a formatter board
in a country/region that uses
A4 as the standard paper
size, use this menu to reset
the default paper size to A4.
LETTER and A4 are the only
available values.

Service menu items 417


Table 4-56 Service menu (all except M501) (continued)

First level Second level Value Description

Low Alerts Enable Turn on (or off) low alerts (for


supplies).
Disable

Reset Low Alerts ● Reset to level 1

● Reset to level 2

● Reset to level 3

● Set to non-HP managed


mode

PTT Test Mode Test the internal modem for


the analog fax accessory.
NOTE: M527/E52545/M528/E52645
fax models only.

PTT Test Mode Hook Operations Off Hook

NOTE: M527/E52545/M528/E52645 On Hook


fax models only.

PTT Test Mode Generate Random Data Select a value from


the list.
NOTE: M527/E52545/M528/E52645
fax models only.

PTT Test Mode Generate DTMF Tone Burst Select a value from
the list.
NOTE: M527/E52545/M528/E52645
fax models only.

PTT Test Mode Generate DTMF Continuous Select a value from


Tone the list.
NOTE: M527/E52545/M528/E52645
fax models only.

PTT Test Mode Generate Pulse Burst Select a value from


the list.
NOTE: M527/E52545/M528/E52645
fax models only.

PTT Test Mode Generate Tone Dial Number Enter dial number.

NOTE: M527/E52545/M528/E52645
fax models only.

PTT Test Mode Generate Pulse Dial Number Enter dial number.

NOTE: M527/E52545/M528/E52645
fax models only.

PTT Test Mode Generate Single Modem Tone Range: 1100–2100 Hz

NOTE: M527/E52545/M528/E52645 Default = 2100 Hz


fax models only.

PTT Test Mode Line Measurements

NOTE: M527/E52545/M528/E52645
fax models only.

418 Chapter 4 Solve problems


Table 4-56 Service menu (all except M501) (continued)

First level Second level Value Description

PTT Test Mode Fax Transmit Signal Loss

NOTE: M527/E52545/M528/E52645
fax models only.

Test Support Continuous Scan (M527/ 2-sided


E52545/M528/E52645 only)
Save to Disk

Test Support Continuous Copy (M527/ 2-sided


E52545/M528/E52645 only)
Save to Disk

Test Support Raw Scan (M527/E52545/ 2-sided


M528/E52645 only)
Mechanical
Calibration

Test Support Continuous Print from USB

Test Support Automatic Calibrations (M527/ Disabled


E52545/M528/E52645 only)
Enabled*

Test Support Runtime Configuration (M527/ Standard


E52545/M528/E52645 only)
StandardEIC

Workflow

WorkflowEIC

Reconfigure

Printer resets (all except M501)


Review the following information and procedures about printer resets.

Restore factory-set defaults (all except M501)


Use the following procedures to restore the factory-set defaults.

NOTE: The printer restarts automatically after the reset operation completes.

Restore factory-set defaults from a touchscreen control panel


Use the following procedure to restore factory-set defaults from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Settings button (FutureSmart 4).

2. Open the following menus:

● General Settings (FutureSmart 3) or General (FutureSmart 4).

● Restore Factory Settings (FutureSmart 3) or Reset Factory Settings (FutureSmart 4).

3. A verification message advises that completing the reset function might result in loss of data.
Touch the Reset button to complete the process.

Printer resets (all except M501) 419


Restore factory-set defaults from a LCD control panel
Use the following procedure to restore factory-set defaults from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Use the down arrow button to scroll to General Settings, and then press the OK button to select it.

3. Use the down arrow button to scroll to Restore Factory Settings, and then press the OK button to
select it.

4. Use the down arrow button to scroll to Restore, and then press the OK button to select it.

5. A verification message advises that completing the reset function might result in loss of data.
Touch the Reset button to complete the process.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Settings, and
then select OK.

2. Use the down arrow button to scroll to General, and then press the OK button.

3. Use the down arrow button to scroll to Reset Factory Settings, and then press the OK button to
select it.

4. A verification message advises that completing the reset function might result in loss of data. Touch
the Reset button to complete the process.

Restore the service ID (all except M501)


Use the following procedure to restore the service ID.

Restore the service ID


When replacing the formatter, the date is lost. Use this menu item to reset the date to the original date
that the printer was first used. The date format is YYDDD. Use the following formula to calculate the
dates:

1. To calculate YY, subtract 1990 from the calendar year. For instance, if the printer was first used in
2002, calculate YY as follows: 2002 - 1990 = 12. YY = 12.

2. Subtract 1 from 10 (October is the tenth month of the year): 10 - 1 = 9.

● Multiply 9 by 30: 9 x 30 = 270 or add 17 to 270: 270 + 17 = 287. Thus, DDD = 287.

Convert the service ID to an actual date


Use the printer Service ID number to determine whether the printer is still under warranty. Use the
following formula to convert the Service ID into the installation date as follows:

1. Add 1990 to YY to get the actual year that the printer was installed.

2. Divide DDD by 30. If there is a remainder, add 1 to the result. This is the month.

3. The remainder from the calculation in step 2 is the date.

Using the Service ID 12287 as an example, the date conversion is as follows:

420 Chapter 4 Solve problems


1. 12 + 1990 = 2002, so the year is 2002.

2. 287 divided by 30 = 9 with a remainder of 17. Because there is a remainder, add 1 to 9 to get 10, which
represents October.

3. The remainder in step 2 is 17, so that is the date.

The complete date is 17-October-2002.

NOTE: A six-day grace period is built into the date system.

Printer cold reset (all except M501)


Use the following procedures to perform a printer cold reset.

Cold reset using the Pre-boot menu from a touchscreen control panel
Use the following procedure to perform a cold reset using the Pre-boot menu from a touchscreen control
panel.

CAUTION: This procedure resets all printer configurations and settings to factory defaults (customer
configurations and settings are lost).

1. Touch the middle of the control panel display when you see the 1/8 under the logo.

Figure 4-171 Open the Pre-boot menu

1 2

2. Use the down arrow button to highlight the +3:Administrator item, and then touch the OK button.

3. Use the down arrow button to highlight the +8:Startup Options item, and then touch the OK
button.

4. Use the down arrow button to highlight the 2 Cold Reset item, and then touch the OK button to
select it.

5. Touch the Home button to return to the main Pre-boot menu and highlight the 1:Continue item, and
then touch the OK button.

NOTE: The printer will initialize.

Cold reset using the Pre-boot menu from a LCD control panel
Use the following procedure to perform a cold reset using the Pre-boot menu from a LCD control panel.

CAUTION: This procedure resets all printer configurations and settings to factory defaults (customer
configurations and settings are lost).

1. Press the Cancel button when you see the 1/8 under the logo.

Printer cold reset (all except M501) 421


2. Use the down arrow button to highlight the +3:Administrator item, and then press the OK button.

3. Use the down arrow button to highlight the +8:Startup Options item, and then press the OK
button.

4. Use the down arrow button to highlight the 2 Cold Reset item, and then press the OK button to
select it.

5. Touch the Home button to return to the main Pre-boot menu and highlight the 1:Continue item, and
then touch the OK button.

NOTE: The printer will initialize.

Format Disk and Partial Clean functions (all except M501)


Review the following information about the Format Disk and Partial Clean functions.

NOTE: Only for printers with an optional hard-disk drive (HDD) installed).

Active and repository firmware locations


The firmware bundle consists of multiple parts. The main components are the Windows CE Operating
System and the printer/peripheral firmware files.

There are two locations/partitions on the hard drive where the firmware components are stored:

● The Active, where the operating system and firmware currently are executing.

● The Repository, the recovery location.

If the Active location is damaged, or a Partial Clean was performed, the printer automatically copies
over the OS and firmware files from the Repository location and the printer recovers.

If both the Active and Repository locations are damaged, or a Format Disk was performed, then both
locations are gone and the error message 99.09.67 displays on the control-panel display. The user must
upload the firmware to the printer in order for it to function again.

CAUTION: The Format Disk option performs a disk initialization for the entire disk. The operating
system, firmware files, and third party files (among other files) will be completely lost. HP does not
recommend this action.

Partial Clean
The Partial Clean option erases all partitions and data on the disk drive, except for the firmware
repository where a backup copy of the firmware file is stored. This allows the disk drive to be
reformatted without having to download a firmware upgrade file to return the printer to a bootable
state.

Characteristics of a Partial Clean

● Customer-defined settings, third-party solutions, firmware files, and the operating system are
deleted.

● Rebooting the printer restores the firmware files from the Repository location, but does not restore
any customer-defined settings.

422 Chapter 4 Solve problems


● For previous HP printers, a Hard Disk Initialization is similar to executing the Partial Clean function
for this printer.

CAUTION: HP recommends backing-up printer configuration data before executing a Partial Clean to
retain customer-defined settings (if needed). See the Backup/Restore item in the Device Maintenance
menu.

Reasons for performing Partial Clean

● The printer continually boots up in an error state.

NOTE: Try clearing the error prior to executing a Partial Clean.

● The printer will not respond to commands from the control panel.

● Executing the Partial Clean function is helpful for troubleshooting hard disk problems.

● To reset the printer by deleting all solutions and customer-defined settings.

● The printer default settings are not properly working.

Execute a Partial Clean


Use the following procedures to execute a Partial Clean on the printer.

Execute a Partial Clean from a touchscreen control panel


Use the following procedure to execute a Partial Clean from a touchscreen control panel.

CAUTION: This procedure resets all printer configurations and settings to factory defaults (customer
configurations and settings are lost).

1. Touch the middle of the control-panel display when you see the 1/8 under the logo.

Figure 4-172 Open the Pre-boot menu

1 2

2. Use the down arrow button to highlight the +3:Administrator item, and then touch the OK button.

3. Use the down arrow button to highlight Partial Clean and then touch the OK button.

4. Touch the OK button again.

5. Touch the Home button to highlight Continue, and then touch the OK button.

NOTE: The printer initializes.

Execute a Partial Clean from a LCD control panel


Use the following procedure to execute a Partial Clean from a LCD control panel.

Execute a Partial Clean 423


CAUTION: This procedure resets all printer configurations and settings to factory defaults (customer
configurations and settings are lost).

1. Press the Cancel button when you see the 1/8 under the logo.

2. Use the down arrow button to highlight the +3:Administrator item, and then press the OK button.

3. Use the down arrow button to highlight Partial Clean and then press the OK button.

4. Press the OK button again.

5. Press the Home button to highlight Continue, and then press the OK button.

NOTE: The printer initializes.

Format Disk
The Format Disk option erases the entire disk drive.

CAUTION: After executing a Format Disk option, the printer is not bootable.

Characteristics of a Format Disk

● Customer-defined settings, third-party solutions, firmware files, and the operating system are
deleted.

NOTE: Rebooting the printer does not restore the firmware files.

● Rebooting the printer restores the firmware files from the Repository location, but does not restore
any customer-defined settings.

● After executing the Format Disk function, the message 99.09.67 displays on the control panel.

● After executing the Format Disk function, the printer firmware must be reloaded.

CAUTION: HP recommends not using the Format Disk option unless an error occurs and the solution
in the printer service manual recommends this solution. After executing the Format Disk function, the
printer is unusable.

HP recommends backing-up printer configuration data before executing a Format Disk to retain
customer-defined settings (if needed). See the Backup/Restore item in the Device Maintenance menu.

Reasons for performing Format Disk

● The printer continually boots up in an error state.

NOTE: Try clearing the error prior to executing a Format Disk.

● The printer will not respond to commands from the control panel.

● Executing the Format Disk function is helpful for troubleshooting hard disk problems.

● To reset the printer by deleting all solutions and customer-defined settings.

Execute a Format Disk


Use the following procedures to execute a Format Disk on the printer.

424 Chapter 4 Solve problems


Execute a Format Disk from a touchscreen control panel
Use the following procedure to execute a Format Disk from a touchscreen control panel.

CAUTION: This procedure resets all printer configurations and settings to factory defaults (customer
configurations and settings are lost).

1. Touch the middle of the control-panel display when you see the 1/8 under the logo.

Figure 4-173 Open the Pre-boot menu

1 2

2. Use the down arrow button to highlight the +3:Administrator item, and then touch the OK button.

3. Use the down arrow button to highlight Format Disk, and then touch the OK button.

4. Touch the OK button again.

NOTE: When the Format Disk operation is complete, reload the printer firmware.

Execute a Format Disk from a LCD control panel


Use the following procedure to execute a Format Disk from a LCD control panel.

CAUTION: This procedure resets all printer configurations and settings to factory defaults (customer
configurations and settings are lost).

1. Press the Cancel button when you see the 1/8 under the logo.

2. Use the down arrow button to highlight the +3:Administrator item, and then press the OK button.

3. Use the down arrow button to highlight Format Disk, and then press the OK button.

4. Press the OK button again.

NOTE: When the Format Disk operation is complete, reload the printer firmware.

Firmware upgrades (M501)


HP offers periodic printer updates, new Web Services apps, and new features to existing Web Services
apps. Follow these steps to update the firmware for a single printer. When you update the firmware, Web
Service apps will update automatically.

There are two supported methods to perform a firmware update on this printer. Use only one of the
following methods to update the printer firmware.

Execute a Format Disk from a touchscreen control panel 425


Determine the installed revision of firmware (M501)
Use the following procedure to determine the installed revision of firmware on an M501 printer.

NOTE: Print a configuration page to determine the installed revision of firmware.

1. On the printer control panel, press the OK button.

2. Open the Reports menu.

3. Select Configuration Report.

Figure 4-174 Configuration page firmware date code location (M501)


Firmware Datecode

Method one: Update the firmware using the control panel (M501)
Use these steps to load the firmware from the control panel (for network-connected printers only),
and/or set the printer to automatically load future firmware updates. For USB-connected printers, use
method two.

1. Make sure the printer is connected to a wired (Ethernet) or wireless network with an active Internet
connection.

NOTE: The printer must be connected to the internet to update the firmware via a network
connection.

2. From the Home screen on the printer control panel, open the Setup menu.

● For standard control panels, press the left or right arrow button.

426 Chapter 4 Solve problems


3. Scroll to and open the Service menu, and then open the LaserJet Update menu.

NOTE: If the LaserJet Update option is not listed, use method two.

4. Check for updates.

● For standard control panels, select Check for Update.

NOTE: The printer automatically checks for an update, and if a newer version is detected, the
update process automatically starts.

5. Set the printer to automatically update the firmware when updates become available.

From the Home screen on the printer control panel, open the Setup menu.

● For standard control panels, press the left or right arrow button.

Scroll to and open the Service menu, open the LaserJet Update menu, and then select the Manage
Updates menu.
Set the printer to automatically update the firmware.

● For standard control panels, set the Allow Updates option to YES, and then set the Automatic
Check option to ON.

Method two: Update the firmware using the Firmware Update Utility (M501)
Use these steps to manually download and install the Firmware Update Utility from HP.com.

NOTE: This method is the only firmware update option available for printers connected to the
computer via a USB cable. It also works for printers connected to a network.

1. Go to www.hp.com/go/support, click the Drivers & Software link, type the printer name in the search
field, press the ENTER button, and then select the printer from the list of search results.

2. Select the operating system.

3. Under the Firmware section, locate the Firmware Update Utility.

4. Click Download, click Run, and then click Run again.

5. When the utility launches, select the printer from the drop-down list, and then click Send Firmware.

NOTE: To print a configuration page to verify the installed firmware version before or after the
update process, click Print Config.

6. Follow the on-screen instructions to complete the installation, and then click the Exit button to close
the utility.

Firmware upgrades (all except M501)


Review the following information about downloading firmware upgrades.

To download the most recent firmware upgrade for the printer, go to:

Method two: Update the firmware using the Firmware Update Utility (M501) 427
● In the US, go to http://www.hp.com/support/ljM501 or http://www.hp.com/support/ljM506
or http://www.hp.com/support/ljE50045 or http://www.hp.com/support/ljM507 or
http://www.hp.com/support/ljE50145 or http://www.hp.com/support/ljM527mfp or
http://www.hp.com/support/ljE52545mfp or http://www.hp.com/support/ljM528mfp or
http://www.hp.com/support/E52645mfp.

a. Select Get drivers, Software, and Firmware, and then select the appropriate product by name.

NOTE: More than one printer model might be listed. Make sure to select the correct model so
that the upgraded firmware supports all of the printer functions.

b. Select the driver language and operating system.

c. Locate the firmware download, and then select Download.

● Outside the U.S., go to www.hp.com/support.

a. Select your country/region.

b. Select Drivers & Downloads.

c. Enter the product name in the Find my product dialogue box, and then select Go.

TIP: Click on the How do I find my product name/number? link to see a short video on
identifying the printer name and number.

d. Select the appropriate product by name.

NOTE: More than one printer model might be listed. Make sure to select the correct model so
that the upgraded firmware supports all of the printer functions.

e. Select the driver language and operating system.

f. Locate the firmware download, and then select Download.

Determine the installed revision of firmware (all except M501)


Use the following procedures to determine the installed revision of firmware.

NOTE: Print a configuration page to determine the installed revision of firmware.

Print the configuration page from a touchscreen control panel


Use the following procedure to print the configuration page from a touchscreen control panel.

1. From the Home screen on the printer control panel, scroll to and touch the Administration button
(FutureSmart 3), or scroll to and touch the Reports button (FutureSmart 4).

2. Open the following menus:

● Reports (FutureSmart 3)

● Configuration/Status Pages

3. Touch Configuration Page to select it.

4. Touch the Print button to print the pages.

428 Chapter 4 Solve problems


Print the configuration page from a LCD control panel
Use the following procedure to print the configuration page from a LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to
Administration, and then press the OK button.

2. Open the following menus:

● Reports

● Configuration/Status Pages

3. Use the down arrow button to scroll to Configuration Page, and then press the OK button to
select it.

4. Use the up arrow button to scroll to Print, and then press the OK button to print the pages.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Reports, and
then press the OK button.

2. Use the down arrow button to scroll to Configuration/Status Pages, and then press the OK button.

3. Use the down arrow button to scroll to Configuration Page, and then press the OK button.

4. Use the down arrow to scroll down to Cancel, and then use the right arrow to highlight the print
icon . Select OK to print the pages.

Print the configuration page from a LCD control panel 429


Figure 4-175 Configuration page firmware version (all except M501)
Firmware Revision
HP LaserJet M506

Perform a firmware upgrade (all except M501)


The firmware bundle is a .bdl file. This file requires an interactive upgrade method. The traditional FTP,
LPR, or Port 9100 methods of upgrading are not available.

Use one of the following methods to upgrade the firmware for this printer.

HP Embedded Web Server (all except M501)


Use the following procedure to perform a firmware upgrade using the HP Embedded Web Server.

NOTE: The printer should be at the Ready state.

The firmware update might take 10 minutes or longer based on the input/output (I/O) transfer rates and
the time it takes for the printer to reinitialize.

1. Open an Internet browser window.

2. Enter the printer IP address in the URL line.

3. Select the Firmware Upgrade link from the General tab or from the Troubleshooting tab.

4. Browse to the location that the firmware upgrade file was downloaded to, and then select the
firmware file. The file has a .bdl file extension. Select the Install button to perform the upgrade.

NOTE: Do not close the browser window OR interrupt communication until the HP Embedded Web
Server (EWS) displays the confirmation page.

430 Chapter 4 Solve problems


5. After the printer reinitializes, print a configuration page and verify that the latest firmware version
has been installed.

USB flash drive (Pre-boot menu) (all except M501)


Use the following procedures to perform a firmware upgrade using a USB flash drive and the Pre-boot
menu.

IMPORTANT: Only use this method of performing a firmware upgrade if the printer cannot initialize to
the Ready state.

USB flash drive firmware (Pre-boot menu) update from a touchscreen control panel
Use the following procedure to perform a USB flash drive firmware (Pre-boot menu) update from a
touchscreen control panel.

1. Copy the .bdl file to a portable USB flash drive.

2. Touch the middle of the control panel display when you see the 1/8 under the logo.

Figure 4-176 Open the Pre-boot menu

1 2

3. Touch the down arrow button to highlight +3 Administrator, and then touch the OK button.

4. If necessary, touch the down arrow button to highlight +1 Download, and then touch the OK
button.

5. Insert the USB flash drive with the .bdl file on it into the USB port on the printer.

NOTE: If the error message No USB Thumbdrive Files Found displays on the control panel display,
try using a different portable storage device.

6. Touch the down arrow button to highlight USB Thumbdrive, and then touch the OK button.

7. Touch the down arrow button to highlight the .bdl file, and then touch the OK button.

NOTE: The upgrade process can take 10 minutes or longer to complete.

TIP: If there is more than one .bdl file on the storage device, make sure to select the correct file for
this printer.

8. When the message Complete displays on the control panel display, touch the down arrow button
several times until the message Continue displays.

9. Touch the OK button to begin the upgrade. When the upgrade is complete, the printer will initialize to
the Ready state.

USB flash drive (Pre-boot menu) (all except M501) 431


10. When the upgrade process is complete, print a configuration page and verify that the upgrade
firmware version was installed.

USB flash drive firmware (Pre-boot menu) update from a LCD control panel
Use the following procedure to perform a USB flash drive firmware (Pre-boot menu) update from a LCD
control panel.

1. Press the Cancel button when you see the 1/8 under the logo.

2. Press the down arrow button to highlight +3 Administrator, and then press the OK button.

3. If necessary, press the down arrow button to highlight +1 Download, and then press the OK
button.

4. Insert the USB flash drive with the .bdl file on it into the USB port on the printer.

NOTE: If the error message No USB Thumbdrive Files Found displays on the control panel display,
try using a different portable storage device.

5. Press the down arrow button to highlight USB Thumbdrive, and then press the OK button.

6. Press the down arrow button to highlight the .bdl file, and then press the OK button.

NOTE: The upgrade process can take 10 minutes or longer to complete.

TIP: If there is more than one .bdl file on the storage device, make sure to select the correct file for
this printer.

7. When the message Complete displays on the control panel display, turn the printer power off, and
then on again.

8. When the upgrade process is complete, print a configuration page and verify that the upgrade
firmware version was installed.

USB flash drive (control panel menu) (all except M501)


Use the following procedures to perform a firmware upgrade using a USB flash drive and the control
panel menu.

NOTE: USB flash drives that are not using a FAT32 format, or do not have a CD formatted partition,
might not be recognized by the printer. If the printer does not recognize a USB flash drive, try using a
different USB flash drive.

TIP: The USB port on the printer must be enabled. If it is disabled, use the Enable Retrieve from USB
item in the General Settings menu to enable it.

USB flash drive firmware (control panel menu) update from a touchscreen control panel
Use the following procedure to perform a USB flash drive firmware (control panel menu) update from a
touchscreen control panel.

1. Copy the .bdl file to a portable USB flash drive.

2. Turn the printer on, and then wait until it reaches the Ready state.

3. From the Home screen on the printer control panel, scroll to and touch the Device Maintenance
button (FutureSmart 3), or scroll to and touch the Support Tools button (FutureSmart 4).

432 Chapter 4 Solve problems


4. Open the Maintenance menu (FutureSmart 4).

5. Touch the USB Firmware Upgrade button.

6. Insert the USB flash drive with the .bdl file on it into the USB port on the printer.

7. Touch the .bdl file, and then touch the Upgrade button.

TIP: If there is more than one .bdl file on the storage device, make sure to select the correct file for
this printer.

8. Select one of the following options:

● Upgrade

NOTE: The upgrade process can take 10 minutes or longer to complete.

● Re-install

● Downgrade

9. When the upgrade is complete, the printer will initialize to the Ready state. Print a configuration
page and verify that the upgrade firmware version was installed.

USB flash drive firmware (control panel menu) update from a LCD control panel
Use the following procedure to perform a USB flash drive firmware (control panel menu) update from a
LCD control panel.

FutureSmart 3

1. From the Home screen on the printer control panel, use the down arrow button to scroll to Device
Maintenance, and then press the OK button.

2. Open the following menus:

● USB Firmware Upgrade

3. Insert the USB flash drive with the .bdl file on it into the USB port on the printer.

4. If necessary, use the down arrow button to scroll to the appropriate .bdl file, and then press the
OK button to select.

5. Use the down arrow button to scroll to Upgrade, and then press the OK button to start the
firmware upgrade.

NOTE: If the firmware in the .bdl file on the portable USB storage device matches the installed
firmware on the printer, Upgrade is replaced by Re-Install.

FutureSmart 4

1. From the Home screen on the printer control panel, use the arrow keys to navigate to Support Tools,
and then select OK.

2. Navigate to Maintenance, and then select OK.

3. Navigate to USB Firmware Upgrade, and then select OK.

4. Insert the USB flash drive with the .bdl file on it into the USB port on the printer.

USB flash drive firmware (control panel menu) update from a LCD control panel 433
5. If necessary, use the down arrow button to scroll to the appropriate .bdl file, and then press the OK
button to select.

Solve fax or email problems


Learn about solving fax and email problems.

Fax or email troubleshooting information is not provided in this service manual. The most current
information is available in WISE. Search using model number then use "fax troubleshooting" as the
search term.

For HP Channel partners, open the HP Partner First Portal located at https://partner.hp.com, and then do
the following:

1. Select the Services & Support tab, and then select Technical Support.

2. Select Technical Documentation.

3. You will be taken to the WISE portal.

For HP service personnel, go to one of the following Web-based Interactive Search Engines (WISE) sites:

Americas (AMS)

● WISE - English

● WISE - Spanish

● WISE - Portuguese

● WISE - French

Asia Pacific / Japan (APJ)

● WISE - English

● WISE - Japanese

● WISE - Korean

● WISE - Chinese (simplified)

● WISE - Chinese (traditional)

● WISE - Thai

Europe / Middle East / Africa (EMEA)

● WISE - English

434 Chapter 4 Solve problems


5 Removal and replacement

When servicing the printer, several items must be taken into account to ensure a successful repair and
to avoid damage to the printer or injury. Learn about these considerations and find detailed instructions
for removing and replacing printer parts.

Conventions used in this guide


Learn about the conventions used in this publication.

TIP: Tips provide helpful hints or shortcuts.

NOTE: Notes provide important information to explain a concept or to complete a task.

CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging the
product.

WARNING! Warnings alert you to specific procedures that you should follow to avoid personal injury,
catastrophic loss of data, or extensive damage to the product.

HP service and support


Learn about access to additional service and support information.

Additional service and support for channel partners


Channel partners can use the HP Partner Portal or the Channel Services Delivery Platform (CSDP) to
access the HP Web-based Interactive Search Engine (WISE).

Find information about the following topics.

● Service manuals, service cost data, and service advisories

● The latest control panel message (CPMD) troubleshooting information

● Remove and replace part instructions and videos

● Solutions for printer issues and emerging issues

● Printer specifications, warranty, and regulatory information

● Install, configure, and how to information

View a video of how to use the HP Partner First Portal to access WISE.

Removal and replacement 435


Access WISE for Channel partners (HP Partner Portal)

1. Sign-in to the HP Partner Portal (click https://partner.hp.com to access the sign-in page).

2. Select the Services & Support item (near the top of the screen).

3. Select the Technical Support (WISE) item.

4. Select the Technical Documentation item.

5. Use the WISE portal to search for printer information.

Access WISE for Channel partners (CSDP)

1. Sign-in to the CSDP portal (click csdp.hp.com to access the sign-in page).

2. Select the Knowledge and Training item.

3. Select theHP Technical Documentation item.

4. Use the WISE portal to search for printer information.

Additional service and support for HP internal personnel


HP internal personnel, go to one of the following Web-based Interactive Search Engine (WISE) sites:

View a video of how to access WISE for internal HP users.

Americas (AMS)

● WISE - English

● WISE - Spanish

● WISE - Portuguese

● WISE - French

Asia Pacific / Japan (APJ)

● WISE - English

● WISE - Japanese

● WISE - Korean

● WISE - Chinese (simplified)

● WISE - Chinese (traditional)

● WISE - Thai

Europe / Middle East / Africa (EMEA)

● WISE - English

Additional technical support WISE videos


The videos below provide additional ways to access printer information using WISE.

View a video of how to use WISE to find technical support videos (model number search).

436 Chapter 5 Removal and replacement


View a video of how to use WISE to find technical support videos (Product detail page [PDP]
search).

Removal and replacement strategy


The printer uses a field repair strategy. Defective parts are diagnosed and replaced at the Field
Replaceable Unit (FRU) assembly level. Follow some basic safety precautions to avoid injury or printer
damage. Learn about the tools required to service the printer and the types of fasteners used.

Introduction
Learn the overall process for troubleshooting failures and replacing parts, as well as items of note
related to installing and tracking printer supplies

Repair normally begins by using the printer internal diagnostics and the following two-step process:

1. Isolate the problem to the major system (for example, the network, the server, or the printer).

2. Identify the cause of failures according to the troubleshooting section in the printer service manual,
and follow the disassembly procedures to replace the defective parts or the consumable parts.

IMPORTANT: See the separate control panel message document (CPMD) for this printer for control
panel error message descriptions and solutions (also available online).

After locating a faulty part, the printer can usually be repaired at the assembly level by replacing the
field replaceable unit (FRUs). HP does not support replacement of components on the printed circuit
assemblies (PCAs).

The user replaces supplies (cartridges) as they are depleted. Additional instructions about other user-
replaceable parts are provided in this section.

The printer tracks the amount of use on the customer-replaceable supplies by keeping a page count.
The printer prompts the user to replace certain items when a supply is depleted or a specific number of
pages have been printed.

Swapping supplies between products might be necessary in some test scenarios. However, this might
cause a misrepresentation of supply life values, and is not recommended.

Considerations during removal and replacement


Understand the items to take into account when removing and replacing parts.

This chapter describes the FRUs.

Reinstalling FRUs is generally the reverse of removal. Notes are included to provide directions for
difficult or critical replacement procedures.

HP does not support repairing individual subassemblies or troubleshooting at the PCA component level.

WARNING! Never operate or service the printer with the protective cover removed from the laser
scanner assembly. The reflected beam, although invisible, can cause damage to the eyes.

The sheet-metal parts can have sharp edges. Be careful when handling sheet-metal parts.

Turn the printer off, wait five seconds, and then remove the power cord before attempting to service
the printer. If this warning is not followed, severe injury can result as well as damage to the printer. The
power must be on for certain functional checks during troubleshooting. However, the power cord must

Removal and replacement strategy 437


be disconnected during parts removal. AC voltage is still present inside the printer when the power
switch is in the off position. The power cord must be disconnected before servicing the printer.

CAUTION: Incorrectly routed or loose wire harnesses or flat flexible cables (FFCs) might interfere with
other internal components or assemblies and can be damaged, pinched, or frayed. Make sure that wire
harnesses are correctly routed and retained when installing assemblies.

Do not bend or fold the FFCs during removal or installation.

Do not expose the toner cartridges or imaging drums to strong light even for a short time.

IMPORTANT: When an assembly is removed that includes a rating plate, tag, or a printer code label,
make sure to transfer the plate, tag, or code label to the replacement assembly.

Do not replace the formatter, DC controller, memory PCA (island of data), eMMC PCA, or hard-disk drive
(HDD) simultaneously during a single printer servicing. Doing so might cause the printer to become
unstable or inoperable.

When replacing the formatter, make sure that all accessories installed on the formatter, such as the
fax PCA, hard disk drive, trusted platform module, and DIMM, are removed from the defective formatter
and installed on the replacement formatter. Make sure that the formatter is a new service part that has
not been installed in a different device.

NOTE: During assembly removal and replacement, or if the printer is moved, remove the toner
cartridges, the imaging drums, and the toner collection unit.

Toner is a non-poisonous substance composed of plastic and a small number of colored components.
If toner gets on the skin or clothing, wipe it off with dry tissue paper and wash in cold water. Hot water
sets toner and it might be difficult, or impossible, to remove. Toner easily breaks down vinyl materials,
so avoid letting toner contact vinyl.
TIP: Some figures might show assemblies removed or installed that have not yet been removed or
installed at that specific step. However, the procedures are correct for this printer and the target
assembly. Always thoroughly read the instructions that accompany each figure.

Electrostatic discharge
Learn how to protect sensitive parts against damage from electrostatic discharge.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder
when removing printer parts. Always perform service work at an ESD-protected workstation or mat. If
an ESD workstation or mat is not available, touch the sheet-metal chassis to provide a static ground
before touching an ESD-sensitive assembly.

Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the printer.

Required tools
Find information about the tools required to remove and replace parts on the printer.

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

● Small flat-blade screwdriver

● Needle-nose pliers

● ESD strap (if one is available)

438 Chapter 5 Removal and replacement


● Penlight

CAUTION: Always use a #2 Phillips screwdriver (callout 1). Do not use a Pozidriv screwdriver (callout 2)
or any motorized screwdriver. These can damage screws or screw threads.

Figure 5-1 Screwdrivers

Fasteners used in this printer


Learn about the different types of screws used in the printer and the importance of installing the correct
type of screw in the correct location when replacing a part.

WARNING! Make sure that assemblies are replaced with the correct screw type. Using the incorrect
screw (for example, substituting a long screw for the correct shorter screw) can cause damage to the
printer or interfere with printer operation. Do not intermix screws that are removed from one assembly
with the screws that are removed from another assembly.

NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread
pattern, and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw hole
becomes stripped, repair the screw hole or replace the affected assembly.

Always take note of the length, diameter, color, type, and location of each removed screw. Make sure
that screws are installed in their original location during reinstallation.

Types of screws used in the printer

● Screw, BH M3x10

● Screw, W/Washer, M3x8

● Screw, D, M3x8

● Screw, Machine, Truss Head, M3x6

Figure 5-2 Screw size chart

Service approach
Follow these steps before and after performing service on the printer to prevent damage to the printer
and ensure that the repair was successful.

Fasteners used in this printer 439


Before performing service
Follow these steps before performing any type of service on the printer.

WARNING! Turn the printer off, wait five seconds, and then remove the power cord before attempting
to service the printer. If this warning is not followed, severe injury can result as well as damage to the
printer. The power must be on for certain functional checks during troubleshooting. However, the power
cord must be disconnected during parts removal. AC voltage is still present inside the printer when the
power switch is in the off position. The power cord must be disconnected before servicing the printer.

1. Turn the printer off using the power button.

2. Unplug the power cable and interface cable or cables.

3. Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an
ESD workstation, mat or strap is not available, ground yourself by touching the sheet-metal chassis
before touching an ESD-sensitive part.

4. Remove the toner cartridge(s) and/or imaging drum(s). Place a sheet of paper over the cartridges or
imaging drums to protect them from excessive light exposure.

5. Remove all paper from the trays.

6. Remove the tray(s).

After performing service


Follow these steps after performing service on the printer.

1. Verify that you have completed the necessary reassembly steps.

2. Reinstall the tray(s).

3. Return all paper to the trays.

4. Reinstall the toner cartridge(s) and/or imaging drum(s).

5. Plug in the power cable and interface cable or cables.

6. Turn the printer on using the power button.

7. Verify that the expected start up sounds occur.

Print quality test


Ensure that the print quality is acceptable after performing printer repairs.

Use the printer internal print quality pages to help diagnose and solve print-quality problems. For more
information, see the troubleshooting section in the service manual.

NOTE: To get further assistance in print quality troubleshooting, go to


http://www.hp.com/support/colorljM751 or http://www.hp.com/support/colorljE75245.. Select
Troubleshooting, select Print, and then select Print Quality.

Removal and replacement procedures


Learn how to remove and replace selected parts on the printer.

440 Chapter 5 Removal and replacement


Customer self-repair (CSR) A parts and accessories
Customer self-repair (CSR) A parts are parts that a customer replaces without assistance from a field
technician. These parts can be replaced without the use of any tools.

Removal and replacement: Toner cartridge


Learn how to remove and replace the toner cartridge.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the toner cartridge.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-1 Part number

Part number Part description

CF287A HP 872A Black Original LaserJet Toner Cartridge (M501/M506/E50045/M527/


E52545 only.)
CF287-67901 (service)
Standard-capacity replacement black toner cartridge

CF287X HP 872X High Yield Black Original LaserJet Toner Cartridge (M501/M506/
E50045/M527/E52545 only.)
CF287-67902 (service)
High-capacity replacement black toner cartridge

CF289A HP 89A Black Original LaserJet Toner Cartridge (M507/M528/E52545/E52645


only)
CF289-67901 (service)
Standard-capacity replacement black toner cartridge

CF289X HP 89X High Yield Black Original LaserJet Toner Cartridge (M507/M528/
E52545/E52645 only)
CF289-67902 (service)
High-capacity replacement black toner cartridge

CF289Y HP 89Y Extra High Yield Black Original LaserJet Toner Cartridge (M507/M528/
E52545/E52645 only)
CF289-67903 (service)
Extra High-capacity replacement black toner cartridge

CF289YC HP Black contract LaserJet Toner Cartridge (M507/M528/E52545/E52645 only)

CF289-67904 (service)

Customer self-repair (CSR) A parts and accessories 441


Table 5-1 Part number (continued)

Part number Part description

CF289A HP Black managed LaserJet Toner Cartridge (M507/M528/E52545/E52645 only)

CF289-67905 (service)

Required tools
No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the toner cartridge.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Press the cartridge-door-release button.

Figure 5-3 Press the cartridge-door-release button

442 Chapter 5 Removal and replacement


b. Open the toner-cartridge door.

Figure 5-4 Open the toner-cartridge door

c. Remove the toner cartridge from the printer.

Figure 5-5 Remove the toner cartridge

2. Unpack the replacement toner cartridge.

a. Dispose of the old part.

NOTE: HP recommends responsible disposal of the defective part.

b. Unpack the replacement part from the packaging.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Toner cartridge 443


Figure 5-6 Recycle and unpack

1 1 3

NOTE: When installing a replacement toner cartridge, hold both ends of the toner cartridge
and rock it back and forth 5-6 times.

3. Install the toner cartridge.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

444 Chapter 5 Removal and replacement


a. Align the toner cartridge with the tracks inside the printer, and then install the toner cartridge
until it is firmly seated.

Figure 5-7 Install the toner cartridge

b. Close the toner-cartridge door.

Figure 5-8 Close the toner-cartridge door

Removal and replacement: Staple cartridge (MFP)


Learn how to remove and replace the staple cartridge.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the staple cartridge.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

Removal and replacement: Staple cartridge (MFP) 445


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-2 Part information

Part number Part description

Q7432A HP staple cartridge pack (new)

Q7432-67901 HP staple cartridge pack (service)

Required tools
No special tools are required to remove this part.

No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the staple cartridge.

NOTE: Stapler models only

446 Chapter 5 Removal and replacement


a. Open the stapler door.

Figure 5-9 Open the stapler door

b. Pull the staple cartridge straight out of the printer to remove it.

Figure 5-10 Remove the staple cartridge

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Staple cartridge (MFP) 447


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

3. Install the staple cartridge.

NOTE: Stapler models only

a. Push the staple cartridge straight into the printer to install it.

Figure 5-11 Install the staple cartridge

448 Chapter 5 Removal and replacement


b. Close the stapler door.

Figure 5-12 Close the stapler door

Removal and replacement: embedded Multi-Media Card (eMMC) (all except M501)
Learn how to remove and replace the embedded Multi-Media Card (eMMC)

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the eMMC.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To
reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before
touching an ESD sensitive part.

IMPORTANT: Do not replace the formatter, DC controller, and eMMC PCA simultaneously during a
single printer servicing. Doing so might cause the printer to become unstable or inoperable.

NOTE: Data stored on the eMMC is not secure and cannot be encrypted.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Removal and replacement: embedded Multi-Media Card (eMMC) (all except M501) 449
Table 5-3 Part information

Part number Part description

5851-6436 (M527dn/E52545dn/M528dn/ embedded Multi-Media Card (eMMC) with instruction guide


E52645dn)

B5L32-67901 (M506/E50045/M507/E50145) embedded Multi-Media Card (eMMC) with instruction guide

Required tools
No special tools are required to install this part.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-13 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

450 Chapter 5 Removal and replacement


Figure 5-14 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

2. Remove the embedded Multi-Media Card (eMMC models).

CAUTION: ESD sensitive part.

■ Locate the eMMC component on the formatter, and then pull it straight off of the formatter to
remove it.

Figure 5-15 Remove the eMMC

3. Unpack the replacement assembly.

Removal and replacement: embedded Multi-Media Card (eMMC) (all except M501) 451
a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

4. Install the eMMC (eMMC models).

CAUTION: ESD sensitive part.

■ Align the connector on the replacement eMMC (callout 1) with the connector on the formatter,
and then push the eMMC onto the formatter to install it.

IMPORTANT: Push on the eMMC at the location shown by the arrow. Ignore any “Push here”
label on the eMMC itself. Make sure that the eMMC is fully seated in the connector .

NOTE: The eMMC can only be installed in one direction on the formatter.

452 Chapter 5 Removal and replacement


Figure 5-16 Install the eMMC

5. Install the formatter cover.

■ Do one of the following:

● M501: Slide it toward the front of the printer to install it (callout 1), and then install one screw
(callout 2).

Figure 5-17 Install the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide it toward the front of the


printer to install it.

Removal and replacement: embedded Multi-Media Card (eMMC) (all except M501) 453
Figure 5-18 Install the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

6. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Reinstall the printer firmware

a. Go to www.hp.com/go/futuresmart.

b. Select Upgrade now.

c. Find your Enterprise printer model.

d. Select the link to open the firmware download page.

e. Select OS Independent from the list of operating systems.

f. Under the Firmware section, find the file for multiple operating systems.

g. Select Download.

Reinstallation tip: To view installation instructions, go to http://www.hp.com/go/futuresmart.


Select Upgrade now, and then select How to perform a firmware update.

Removal and replacement: Hard-disk drive (HDD)


Learn how to remove and replace the hard-disk drive (HDD).

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the HDD.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

454 Chapter 5 Removal and replacement


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To
reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before
touching an ESD sensitive part.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-4 Part information

Part number Part description

B5L29-67907 Hard-disk drive (HDD) accessory (M506/E50045/M527/E52545/M528/E52645)


with instruction guide

5EL03A Hard-disk drive (HDD) (government only)

Required tools
No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Removal and replacement: Hard-disk drive (HDD) 455


Figure 5-19 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-20 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

2. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

456 Chapter 5 Removal and replacement


a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-21 Release the HDD

b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-22 Remove the HDD

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Hard-disk drive (HDD) 457


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

4. Install the HDD (HDD models).

CAUTION: ESD sensitive part.

a. Before proceeding, take note of the location of the slot (callout 1) in the sheet-metal where the
HDD cradle mounting tab (callout 2) must be installed.

CAUTION: This portion of the sheet-metal is a knock-out plate (callout 1). Do not push on it
with sufficient force to detach it when installing the HDD.

Figure 5-23 Locate the slot in the sheet-metal

458 Chapter 5 Removal and replacement


b. Insert the HDD cradle mounting tab in the slot in the sheet-metal (callout 1), and then rotate the
connector end (callout 2) of the HDD toward the formatter.

Figure 5-24 Install the HDD

c. Make sure that the locking connector (callout 1) latches and that the standoff (callout 2)
engages with the slot in the formatter (it might be necessary to pinch the retainer to engage it
with the slot).

Figure 5-25 Install the HDD

5. Install the formatter cover.

■ Do one of the following:

● M501: Slide it toward the front of the printer to install it (callout 1), and then install one screw
(callout 2).

Removal and replacement: Hard-disk drive (HDD) 459


Figure 5-26 Install the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide it toward the front of the


printer to install it.

Figure 5-27 Install the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

6. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Reinstall the printer firmware

a. Go to www.hp.com/go/futuresmart.

b. Select Upgrade now.

c. Find your Enterprise printer model.

d. Select the link to open the firmware download page.

460 Chapter 5 Removal and replacement


e. Select OS Independent from the list of operating systems.

f. Under the Firmware section, find the file for multiple operating systems.

g. Select Download.

Reinstallation tip: To view installation instructions, go to http://www.hp.com/go/futuresmart.


Select Upgrade now, and then select How to perform a firmware update.

Removal and replacement: Dual in-line memory module (DIMM)


Learn how to remove and replace the dual in-line memory module (DIMM).

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the DIMM.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To
reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before
touching an ESD sensitive part.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-5 Part information

Part number Part description

E5K48-67902 HP 1GB DDR3 x32 144-pin 800MHz SODIMM (M527/E52545/M528/E52645)

5851-6581 HP 2GB DDR3 x32 144-pin 800MHz SODIMM (M527/E52545/M528/E52645)

G6W84-67902 HP 1GB 90-pin DDR3 x32 Slim DIMM (M506/E50045/M507/E50145)

2NR03-67901 1GB 90-Pin DDR3 Slim DIMM TAA-Compliant (M506/E50045/M507/E50145)

2NR09-67901 2GB 144-Pin DDR3 DIMM TAA-Compliant (M527/E52545/M528/E52645)

Required tools
No special tools are required to remove or install this assembly.

Removal and replacement: Dual in-line memory module (DIMM) 461


After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-28 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

462 Chapter 5 Removal and replacement


Figure 5-29 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

2. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-30 Release the HDD

Removal and replacement: Dual in-line memory module (DIMM) 463


b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-31 Remove the HDD

3. Remove the dual in-line memory module (DIMM).

CAUTION: ESD sensitive part.

NOTE: The M506/E50045/M507/E50145 printers use a Slim dual in-line memory module (DIMM).

a. M506/E50045/M507/E50145 only: Locate the DIMM component on the formatter, and then pull
it straight off of the formatter to remove it.

Figure 5-32 Remove the DIMM (M506/E50045/M507/E50145)

464 Chapter 5 Removal and replacement


b. M527/E52545/M528/E52645 only: Do the following.

i. Locate the DIMM component on the formatter, release two locking arms (callout 1), and
then let the bottom edge of the DIMM rotate away from the holder (callout 2).

Figure 5-33 Release the DIMM (M527/E52545/M528/E52645)

ii. Pull the DIMM down and away from the holder to remove it.

Figure 5-34 Remove the DIMM (M527/E52545/M528/E52645)

4. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Dual in-line memory module (DIMM) 465


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

5. Install the dual in-line memory module (DIMM).

CAUTION: ESD sensitive part.

NOTE: The M506/E50045/M507/E50145 printers use a Slim dual in-line memory module (DIMM).

a. M506/E50045/M507/E50145 only: Push the DIMM straight on the connector to install it.

Figure 5-35 Install the DIMM (M506/E50045/M507/E50145)

466 Chapter 5 Removal and replacement


b. M527/E52545/M528/E52645 only: Do the following.

i. Insert the top edge of the DIMM in the holder.

Reinstallation tip: The DIMM is keyed and can only be inserted in the holder one way.

Figure 5-36 Insert the DIMM (M527/E52545/M528/E52645)

ii. Rotate the bottom edge of the DIMM toward the holder (callout 1), and then make sure
that the two locking arms snap into place (callout 2).

Figure 5-37 Install the DIMM (M527/E52545/M528/E52645)

6. Install the HDD (HDD models).

CAUTION: ESD sensitive part.

Removal and replacement: Dual in-line memory module (DIMM) 467


a. Before proceeding, take note of the location of the slot (callout 1) in the sheet-metal where the
HDD cradle mounting tab (callout 2) must be installed.

CAUTION: This portion of the sheet-metal is a knock-out plate (callout 1). Do not push on it
with sufficient force to detach it when installing the HDD.

Figure 5-38 Locate the slot in the sheet-metal

b. Insert the HDD cradle mounting tab in the slot in the sheet-metal (callout 1), and then rotate the
connector end (callout 2) of the HDD toward the formatter.

Figure 5-39 Install the HDD

468 Chapter 5 Removal and replacement


c. Make sure that the locking connector (callout 1) latches and that the standoff (callout 2)
engages with the slot in the formatter (it might be necessary to pinch the retainer to engage it
with the slot).

Figure 5-40 Install the HDD

7. Install the formatter cover.

■ Do one of the following:

● M501: Slide it toward the front of the printer to install it (callout 1), and then install one screw
(callout 2).

Figure 5-41 Install the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide it toward the front of the


printer to install it.

Removal and replacement: Dual in-line memory module (DIMM) 469


Figure 5-42 Install the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

Removal and replacement: Transfer roller


Learn how to remove and replace the transfer roller.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the transfer roller.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-6 Part information

Part number Part description

F2A68-67910 Transfer roller with instruction guide

Required tools
No special tools are required to remove or install this assembly.

470 Chapter 5 Removal and replacement


After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the toner cartridge.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Press the cartridge-door-release button.

Figure 5-43 Press the cartridge-door-release button

b. Open the toner-cartridge door.

Figure 5-44 Open the toner-cartridge door

Removal and replacement: Transfer roller 471


c. Remove the toner cartridge from the printer.

Figure 5-45 Remove the toner cartridge

2. Remove the transfer roller.

a. Push in on the two white tabs on the right-side retainer clip to release them.

NOTE: The right end of the roller slightly springs up when the tabs are released.

Figure 5-46 Release the retainer clip

b. Grasp the silver shaft end of the roller or the white retainer clip, raise the right-end of the roller
up, and then slide the roller to the right to release the left-end of the roller shaft.

CAUTION: The retainer clip is not captive. Do not drop it into the product when handling the
roller.

472 Chapter 5 Removal and replacement


Figure 5-47 Release the roller

c. Remove the transfer roller from the printer.

Figure 5-48 Remove the roller

Removal and replacement: Transfer roller 473


d. Remove the clip from the right end of the transfer roller. Set the clip aside, it will be installed on
the replacement roller.

Figure 5-49 Remove the retainer clip

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

474 Chapter 5 Removal and replacement


4. Install the transfer roller.

CAUTION: Do not touch the spongy portion of the replacement roller. Skin oils on the roller can
cause paper handling problems. HP recommends washing your hands before handling the
assembly.

a. From the discarded transfer roller, install the clip on either end of the replacement transfer
roller.

CAUTION: Avoid touching the black spongy part of the roller. Skin oils deposited on the
rollers might cause print quality problems. HP recommends washing your hands before
handling the roller.

Figure 5-50 Install the holder

Removal and replacement: Transfer roller 475


b. Place the left (shaft) end of the roller in the retainer clip (callout 1), lower the right end (with the
clip) into place making sure that the clip and spring are aligned (callout 2), and then push down
(callout 3) on the clip until it snaps in place.

Figure 5-51 Install the roller and retainer clip

1 2

5. Install the toner cartridge.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Align the toner cartridge with the tracks inside the printer, and install the toner cartridge until it
is firmly seated.

Figure 5-52 Install the toner cartridge

476 Chapter 5 Removal and replacement


b. Close the toner-cartridge door.

Figure 5-53 Close the toner-cartridge door

Removal and replacement: Control panel (MFP)


Learn how to remove and replace the control panel.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the control panel.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-7 Part information

Part number Part description

B5L47-67018 Control panel (M527/E52545/M528/E52645) with instruction guide

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

Removal and replacement: Control panel (MFP) 477


After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the control panel.

a. Open the document feeder.

NOTE: If the control panel is not fully tilted forward, tilt it forward now until it stops.

Figure 5-54 Open the document feeder

b. Beginning at the right side of the control-panel cover, carefully release five tabs along the top
edge of the cover.

NOTE: The thin black-plastic cover will separate from the white-plastic control-panel base.

478 Chapter 5 Removal and replacement


Figure 5-55 Release five tabs

c. Continue to rotate the top edge of the cover away from the printer, and then remove the cover.

Figure 5-56 Remove the cover

Removal and replacement: Control panel (MFP) 479


d. M527/E52545/M528c/z, and E52645c/z only: Open the connector latch to release the
keyboard flat cable.

Figure 5-57 Disconnect the FFC (M527/E52545/M528c/z, and E52645c/z)

e. Disconnect one HDMI cable (callout 1) and one connector (callout 2).

Figure 5-58 Disconnect connectors

1
2

f. Remove the USB cable (callout 1) from the holder.

NOTE: M527z/E52545z only: Release four tabs (callout 2), and then remove the near-field
communication (NFC) printed circuit board.

480 Chapter 5 Removal and replacement


Figure 5-59 Remove USB cable and NFC PCA

2
1

g. Remove three screws (callout 1).

TIP: The screwdriver (supplied with the kit) has a reversible shaft. Simply pull the shaft out of
the handle, and then reinstall it with the desired end facing out.

Removal and replacement: Control panel (MFP) 481


Figure 5-60 Remove three screws

h. Lift the front of the control panel off of the printer (callout 1), and then slide it toward the front
of the printer (callout 2) to remove it.

Figure 5-61 Remove the control panel

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

482 Chapter 5 Removal and replacement


http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

3. Install the control panel.

a. Tilt the replacement control panel away from the base plate.

Figure 5-62 Open the control panel

Removal and replacement: Control panel (MFP) 483


b. M527/E52545/M528c/z, and E52645c/z only: Make sure to feed the keyboard flat cable (callout
1) passes through the opening (callout 2) in the control-panel base when installing the control
panel.

Figure 5-63 Check the keyboard flat cable (M527/E52545/M528c/z, and E52645c/z)

c. Locate the four hooks on the printer and matching slots in the control-panel base (callout 1).
The hooks fit into the slots (callout 2) when the assembly is installed.

NOTE: Make sure that the grounding clip (callout 3) is on top of the assembly base when it is
installed.

Figure 5-64 Locate the hooks and slots

484 Chapter 5 Removal and replacement


d. Position the rear edge of the control panel in the printer (callout 1), and then lower the front
edge down (callout 2) to install it.

NOTE: If the control panel is difficult to install, make sure that the hooks, slots, and grounding
clip are correctly engaged. See previous steps.

Figure 5-65 Install the control-panel

e. Install three screws (callout 1), make sure that the grounding clip is correctly installed
(callout 2).

TIP: The screwdriver (supplied with the kit) has a reversible shaft. Simply pull the shaft out of
the handle, and then reinstall it with the desired end facing out.

Removal and replacement: Control panel (MFP) 485


Figure 5-66 Install three screws

f. Connect one HDMI cable (callout 1) and one connector (callout 2).

Figure 5-67 Connect the connectors

1
2

486 Chapter 5 Removal and replacement


g. Install the USB cable (callout 1) in the holder.

NOTE: M527z/E52545z only: Install the near-field communication (NFC) printed circuit board
under the four tabs (callout 2).

Figure 5-68 Install the USB cable and NFC PCA

2
1

h. M527/E52545/M528c/z, and E52645c/z only: Position the keyboard flat cable in the connector,
and then close the connector latch.

IMPORTANT: Slightly tug on the cable to make sure that it is fully captured in the connector.

NOTE: When the connector latch is closed, and the cable is correctly installed, the white line
on the cable is parallel to the connector latch.

Removal and replacement: Control panel (MFP) 487


Figure 5-69 Connect the flat cable (M527/E52545/M528c/z, and E52645c/z)

i. Position the control-panel cover on the printer.

Figure 5-70 Position the control-panel cover on the printer

488 Chapter 5 Removal and replacement


j. Beginning at the left side of the control-panel cover, carefully engage five tabs along the top
edge of the cover.

Figure 5-71 Engage five tabs

k. Close the document feeder.

NOTE: Adjust the control panel to the desired angle.

Reinstallation tip: If the keyboard is unresponsive after turning the printer on, check the flat
cable installed in a previous step. Reinstall the cable if necessary.

Figure 5-72 Close the document feeder

Removal and replacement: Control panel (M506x/E50045x/M507x/E50145x)


Learn how to remove and replace the control panel.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the control panel.

Removal and replacement: Control panel (M506x/E50045x/M507x/E50145x) 489


Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-8 Part information

Part number Part description

G1W41-67907 Control panel (M506x//M506xm/E50045dw/E50045x) with instruction guide

K0Q15-67901 Control panel (M507x/E50145x) with instruction guide

Required tools

NOTE: A reversible-shaft screwdriver is supplied with this kit.

● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

490 Chapter 5 Removal and replacement


a. Tilt the control panel to the fully raised position.

Figure 5-73 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-74 Remove the cover

Removal and replacement: Control panel (M506x/E50045x/M507x/E50145x) 491


c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-75 Remove two screws

d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-76 Turn the control panel over

492 Chapter 5 Removal and replacement


e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-77 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Figure 5-78 Disconnect one FFC (M507/E50145)

Removal and replacement: Control panel (M506x/E50045x/M507x/E50145x) 493


g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-79 Remove the control panel (M507/E50145)

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

494 Chapter 5 Removal and replacement


3. Install the control panel (M506x/E50045x/M507x/E50145x).

a. M506/E50045 only: Connect one HDMI cable (callout 1) and one connector (callout 2).

Figure 5-80 Connect the cables (M506/E50045)

2
1

b. M507/E50145 only: Pass the FFC through the opening in the cover.

CAUTION: ESD sensitive part.

Figure 5-81 Install the FFC (M507/E50145)

c. M507/E50145 only: Connect one FFC.

CAUTION: ESD sensitive part.

NOTE: Reinstall the formatter cover.

Removal and replacement: Control panel (M506x/E50045x/M507x/E50145x) 495


Figure 5-82 Connect one FFC (M507/E50145)

d. Install the tabs (callout 1) on the front of the control panel in the slots (callout 2) on the printer
top cover.

Figure 5-83 Install the control panel

1
2

496 Chapter 5 Removal and replacement


e. Rotate the control-panel base down onto the printer.

Figure 5-84 Rotate the control-panel base down

f. Use the small Phillips screwdriver supplied in the kit to install two screws (callout 1).

Figure 5-85 Install two screws

g. Position the screw cover mounting feet into the slots in the top cover (callout 1), and then
rotate the cover down (callout 2) to install it.

NOTE: Press down on the cover firmly to make sure that the tabs (callout 3) snap into place.

Removal and replacement: Control panel (M506x/E50045x/M507x/E50145x) 497


Figure 5-86 Install the cover

Removal and replacement: White backing (MFP)


Learn how to remove and replace the white backing.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the white backing.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-9 Part information

Part number Part description

5851-6570 White backing kit (with instruction guide)1


1 This kit includes the white backing retention clips.

Required tools
No special tools are required to remove or install this assembly.

498 Chapter 5 Removal and replacement


After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the white backing (M527/E52545/M528/E52645).

a. Open the document feeder.

Figure 5-87 Open the document feeder

b. Remove the white backing and retention clips (attached to the document feeder behind the
white backing).

TIP: Use the edge of a coin to loosen the clips.

Removal and replacement: White backing (MFP) 499


Figure 5-88 Remove the white backing

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

3. Install the white backing (M527/E52545/M528/E52645).

a. Verify that the springs are positioned correctly on the replacement retention clips.

NOTE: Replacement retention clips are supplied in the kit.

500 Chapter 5 Removal and replacement


Figure 5-89 Check the retention clip spring

b. Install the replacement clips (callout 1) in the openings (callout 2) in the document feeder.

NOTE: Make sure that the springs are correctly installed. See the previous step.

Figure 5-90 Install the retention clip

c. Press the clip to make sure it is securely installed.

NOTE: An audible click indicates when the clip is correctly installed.

Removal and replacement: White backing (MFP) 501


Figure 5-91 Press the retention clip

d. Remove the protective film off of each adhesive square.

Figure 5-92 White backing adhesive squares

e. Position the replacement white backing on the image scanner glass.

NOTE: Make sure that the corner with the embossed arrow on the white backing is
positioned against the corner with the arrow on the scanner.

502 Chapter 5 Removal and replacement


Figure 5-93 Install the white backing

f. Close the document feeder.

Figure 5-94 Close the document feeder

g. Open the document feeder and press on the white backing at the location of each retention
clip to ensure that the backing is securely attached to the adhesive on the clips.

Removal and replacement: White backing (MFP) 503


Figure 5-95 Check the white backing

h. Close the document feeder.

Figure 5-96 Close the document feeder

Removal and replacement: Keyboard assembly (M527c/z, E52545c/z, M528c/z, and E52645c/z)
This document provides the procedures to remove and replace the keyboard assembly.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the keyboard assembly.

Mean time to repair: 5 minutes

Service level: CSR A

Before performing service


Turn the printer power off

504 Chapter 5 Removal and replacement


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-10 Part information

Part number Part description

B5L47-67019 Keyboard assembly (US) kit (527c/z, E52545c/z, M528c/z, and E52645c/z) with
instruction guide

B5L47-67020 Keyboard assembly (UK) kit (527c/z, E52545c/z, M528c/z, and E52645c/z) with
instruction guide

Required tools
No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Use the physical keyboard (in the same way the virtual touchscreen keyboard is used) to make sure that
it is correctly functioning.

1. Remove the keyboard.

Removal and replacement: Keyboard assembly (M527c/z, E52545c/z, M528c/z, and E52645c/z) 505
a. Tilt up the control panel (callout 1) and open the document feeder (callout 2).

Figure 5-97 Tilt up the control panel and open the document feeder

b. Beginning at the right side of the control-panel cover, carefully release five tabs along the top
edge of the cover.

NOTE: The thin black-plastic cover will separate from the white plastic control-panel base.

Figure 5-98 Remove the control-panel cover

506 Chapter 5 Removal and replacement


c. Continue to rotate the top edge of the cover away from the printer, and then remove the cover.

Figure 5-99 Remove the cover

d. Open the connector latch to release the keyboard flat cable.

Figure 5-100 Release the keyboard flat cable

Removal and replacement: Keyboard assembly (M527c/z, E52545c/z, M528c/z, and E52645c/z) 507
e. Slide the keyboard tray out until it stops.

Figure 5-101 Slide the tray out

f. Push up on the keyboard tray to release two tabs on the bottom of the tray, and then slide the
tray toward you to disengage the tabs.

Figure 5-102 Disengage the tabs

508 Chapter 5 Removal and replacement


g. Slide the keyboard tray all the way out of the printer to remove it.

Figure 5-103 Remove the keyboard

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

3. Install the keyboard.

Removal and replacement: Keyboard assembly (M527c/z, E52545c/z, M528c/z, and E52645c/z) 509
a. Position the flat cable (callout 1) on the keyboard into the keyboard slot (callout 2).

Figure 5-104 Install the FFC

2
1

b. Slide the keyboard tray into the slot.

Figure 5-105 Install the keyboard

510 Chapter 5 Removal and replacement


c. If the flat cable (callout 1) is not in the opening (callout 2) in the control panel base, carefully
reach in and thread the flat cable through the opening.

Figure 5-106 Check the flat cable

d. Position the keyboard flat cable in the connector, and then close the connector latch.

IMPORTANT: Slightly tug on the cable to make sure that it is fully captured in the connector.

NOTE: When the connector latch is closed and the cable is correctly installed, the white line
on the cable is parallel to the connector latch.

Figure 5-107 Close the flat cable latch

Removal and replacement: Keyboard assembly (M527c/z, E52545c/z, M528c/z, and E52645c/z) 511
e. Position the control-panel cover on the printer.

Figure 5-108 Install the control-panel cover

f. Beginning at the left side of the control-panel cover, carefully push down along the top edge of
the cover to engage five tabs.

NOTE: If the keyboard is unresponsive after turning the printer on, check the flat cable
installed earlier. Reinstall the cable if necessary.

Figure 5-109 Engage five tabs

Removal and replacement: Internal parts and assemblies (base printer)


Learn how to remove and replace the base printer internal parts and assemblies.

512 Chapter 5 Removal and replacement


Removal and replacement: External panels, covers, and doors (base printer)
Learn how to remove and replace the printer external panels, covers, and doors.

Removal and replacement: Formatter cover


Learn how to remove and replace the formatter cover.

To view a short video of this procedure, click the link below.

M501

View a video of how to remove and replace the formatter cover (M501).

M506/E50045/M507/E50145

View a video of how to remove and replace the formatter cover (M506/E50045/M507/E50145).

M527/E52545/M528/E52645

View a video of how to remove and replace the formatter cover (M527/E52545/M528/E52645).

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-11 Part information

Part number Part description

RC4-4200-000CN Formatter cover (M501)

RM2-5725-000CN Formatter cover (M506/E50045/M507/E50145)

RM2-5717-000CN Formatter cover (M527/E52545/M528/E52645)

Required tools
No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Removal and replacement: External panels, covers, and doors (base printer) 513
Post service test
No post service test is available for this assembly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-110 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-111 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

2. Unpack the replacement assembly.

514 Chapter 5 Removal and replacement


a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Control panel (M501, 507n/dn, and E50145n/dn)


Learn how to remove and replace the control panel.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the control panel.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-12 Part information

Part number Part description

J8H60-67904 Control panel (M501)

Removal and replacement: Control panel (M501, 507n/dn, and E50145n/dn) 515
Table 5-12 Part information (continued)

Part number Part description

RM2-2610-000CN Control panel (507n/dn)

K0Q15-60106 Control panel E50145

Required tools
● Small flat-blade screwdriver

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Access the menus by using the printer control panel, and then print a configuration page to make sure
that the printer is functioning correctly.

1. Remove the control panel.

a. Remove one screw (callout 1), and then slide the cover toward the rear of the printer to remove
it (callout 2).

Figure 5-112 Remove the formatter cover

516 Chapter 5 Removal and replacement


b. Disconnect one flat cable (callout 1).

Figure 5-113 Disconnect one flat cable

c. Locate two tabs (callout 1) along the rear edge of the control panel.

Figure 5-114 Locate two tabs

d. Release the two tabs, and then rotate the rear edge of the control panel up and away from the
printer.

TIP: Use a small flat-blade screw driver to release the two tabs.

Removal and replacement: Control panel (M501, 507n/dn, and E50145n/dn) 517
Figure 5-115 Release the control panel

e. Pass the flat cable attached to the control panel thorough the opening in the printer chassis,
and then remove the control panel.

Figure 5-116 Remove the control panel

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not

518 Chapter 5 Removal and replacement


available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Control-panel cover (MFP)


Learn how to remove and replace the control-panel cable cover (M527/E52545/M528/E52645).

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the control panel cover.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-13 Part information

Part number Part description

B5L46-60117 Control-panel cover (M527/E52545)

B5L47-67018 Control-panel cover (M528/E52645)

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

Removal and replacement: Control-panel cover (MFP) 519


○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the control-panel cover.

a. If the document feeder is not open, open it now.

NOTE: If the control panel is not fully tilted forward, tilt it forward now until it stops.

Figure 5-117 Open the document feeder

520 Chapter 5 Removal and replacement


b. Beginning at the right side of the control-panel cover, carefully release five tabs along the top
edge of the cover.

Figure 5-118 Release five tabs

c. Continue to rotate the top edge of the cover away from the printer, and then remove the cover.

Figure 5-119 Remove the cover

2. Unpack the replacement assembly.

Removal and replacement: Control-panel cover (MFP) 521


a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Top-left cover (MFP)


Learn how to remove and replace the top-left cover.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the top-left cover.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-14 Part information

Part number Part description

RC4-4147-000CN Cover, top left

522 Chapter 5 Removal and replacement


Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the top-left cover (M527/E52545M528/E52645).

a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-120 Release two tabs

Removal and replacement: Top-left cover (MFP) 523


b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-121 Release two tabs

c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-122 Slide the cover

524 Chapter 5 Removal and replacement


d. Remove the cover.

Figure 5-123 Remove the cover

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Top-rear cover (MFP)


Learn how to remove and replace the top-rear cover.

Removal and replacement: Top-rear cover (MFP) 525


To view a short video of this procedure, click the link below.

View a video of how to remove and replace the top-rear cover.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-15 Part information

Part number Part description

RC4-3002-000CN Cover, top rear

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

526 Chapter 5 Removal and replacement


Figure 5-124 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-125 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

2. Remove the top-left cover (M527/E52545M528/E52645).

Removal and replacement: Top-rear cover (MFP) 527


a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-126 Release two tabs

b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-127 Release two tabs

528 Chapter 5 Removal and replacement


c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-128 Slide the cover

d. Remove the cover.

Figure 5-129 Remove the cover

3. Remove the top-rear cover (M527/E52545/M528/E52645).

Removal and replacement: Top-rear cover (MFP) 529


a. Remove one screw (callout 1), and then open the rear door.

Figure 5-130 Remove one screw

b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-131 Rotate the cover

530 Chapter 5 Removal and replacement


c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-132 Release one boss

d. Remove the cover.

Figure 5-133 Remove the cover

4. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Top-rear cover (MFP) 531


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Document feeder (MFP)


Learn how to remove and replace the document feeder.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the document feeder.

Mean time to repair: 10 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-16 Part information

Part number Part description

B5L47-67906 ADF whole unit Enterprise (document feeder; kit with instruction guide; includes
white backing kit)

B5L47-67907 ADF whole unit Workflow (document feeder; kit with instruction guide (includes
white backing kit)

532 Chapter 5 Removal and replacement


Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

● Small flat-blade screwdriver

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Use the document feeder to make a copy to make sure that it is properly functioning.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-134 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Removal and replacement: Document feeder (MFP) 533


Figure 5-135 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

2. Remove the top-left cover (M527/E52545M528/E52645).

a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-136 Release two tabs

534 Chapter 5 Removal and replacement


b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-137 Release two tabs

c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-138 Slide the cover

Removal and replacement: Document feeder (MFP) 535


d. Remove the cover.

Figure 5-139 Remove the cover

3. Remove the top-rear cover (M527/E52545/M528/E52645).

a. Remove one screw (callout 1), and then open the rear door.

Figure 5-140 Remove one screw

536 Chapter 5 Removal and replacement


b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-141 Rotate the cover

c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-142 Release one boss

Removal and replacement: Document feeder (MFP) 537


d. Remove the cover.

Figure 5-143 Remove the cover

4. Remove the document feeder.

a. Remove one screw (callout 1), and then remove the cable cover (callout 2).

Figure 5-144 Remove the cover

1
2

538 Chapter 5 Removal and replacement


b. Disconnect one flat-flexible cable (FFC; callout 1), remove one ground screw (callout 2), and
then disconnect five connectors (callout 3).

Figure 5-145 Disconnect the FFC, ground cable, and connectors

c. Open the document feeder.

Figure 5-146 Open the document feeder

Removal and replacement: Document feeder (MFP) 539


d. Tilt the document feeder back until it stops (callout 1), and then lift it up until it stops (callout 2).

Figure 5-147 Raise the document feeder

e. Support the document feeder, and then use a small flat-blade screwdriver to release two tabs
on the document feeder hinges.

NOTE: The tabs are located on the front side (scanner flatbed glass) of the hinges. Use the
figure below to locate the tabs.

Figure 5-148 Release two tabs

f. Lift the document feeder up to remove it.

NOTE: While removing the document feeder, carefully pass the wire harnesses and the FFC
through the opening in the scanner.

540 Chapter 5 Removal and replacement


Figure 5-149 Remove the document feeder

5. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

6. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Install a replacement white backing

a. Verify that the springs are positioned correctly on the replacement retention clips.

Removal and replacement: Document feeder (MFP) 541


Figure 5-150 Check the retention clip spring

b. Install the clip (callout 1) in the opening (callout 2) in the document feeder.

NOTE: Make sure that the springs are correctly installed. See the previous step.

Figure 5-151 Install the retention clip

c. Press the clip to make sure it is securely installed.

542 Chapter 5 Removal and replacement


Figure 5-152 Press the retention clip

d. Remove the protective film off of each adhesive square.

Figure 5-153 White backing adhesive squares

e. Position the replacement white backing on the image scanner glass.

NOTE: Make sure that the corner with the embossed arrow on the white backing is
positioned against the corner with the arrow on the scanner.

Removal and replacement: Document feeder (MFP) 543


Figure 5-154 Install the white backing

f. Close the document feeder.

Figure 5-155 Close the document feeder

g. Open the document feeder and press on the white backing at the location of each retention
clip to ensure that the backing is securely attached to the adhesive on the clips.

544 Chapter 5 Removal and replacement


Figure 5-156 Check the white backing

h. Close the document feeder.

Figure 5-157 Close the document feeder

Reset the firmware counter.

a. From the HOME screen on the control panel, scroll to and touch the Device Maintenance
button.

b. Scroll to and touch the Service button.

c. On the sign-in screen, select the Service Access Code option from the drop-down list.

d. Enter the following service access code for this printer:

● 10052715

e. Scroll to and touch the Cycle Counts item.

f. Reset the following items:

Removal and replacement: Document feeder (MFP) 545


● Document Feeder Kit Intervals; set to zero

● ADF Count; set to zero

Removal and replacement: Cartridge door assembly


Learn how to remove and replace the cartridge door assembly.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the cartridge door.

Mean time to repair: 10 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-17 Part information

Part number Part description

F2A76-67912 Cartridge door assembly kit (M527/E52545; all) with instruction guide (includes
nameplate)

RM2-5691-000CN Cartridge door assembly (M528/E52645)

F2A68-67919 Cartridge door assembly kit (M506n/dn/E50045n/dn) with instruction guide


(includes nameplate)

F2A68-67920 Cartridge door assembly kit (M506x/M50045x) with instruction guide

RM2-5677-000CN Cartridge door assembly (M501 and M507/E50145)

J8H60-40001 Nameplate, LaserJet Pro M501

RC4-3010–000CN Hinge, cartridge door left

RC4-4479-000CN Link, pressure release

Required tools
● Small flat-blade screwdriver

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

546 Chapter 5 Removal and replacement


Post service test
Make sure that the toner-cartridge door correctly opens and closes.

1. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-158 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-159 Release and remove the tray

Removal and replacement: Cartridge door assembly 547


2. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Figure 5-160 Release the support shaft

548 Chapter 5 Removal and replacement


b. Remove the support shaft.

Figure 5-161 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Figure 5-162 Remove the guide

Removal and replacement: Cartridge door assembly 549


d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-163 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Figure 5-164 Release the door

2
3

550 Chapter 5 Removal and replacement


f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-165 Release the left-side retainer arm

g. Remove the door.

Figure 5-166 Remove the door

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Cartridge door assembly 551


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Rear door assembly


Learn how to remove and replace the rear door assembly.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the rear door assembly.

Mean time to repair: 10 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-18 Part information

Part number Part description

RM2-5726-000CN Rear door assembly (M501/M506/E50045/M507/E50145/M527/E52545/M528/


E52645 duplex models)

RM2-5712-000CN Rear door assembly (M501/M506/E50045/M507/E50145 simplex models)

552 Chapter 5 Removal and replacement


Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the rear door assembly.

a. At the rear of the printer, remove two screws (callout 1).

Figure 5-167 Remove two screws

Removal and replacement: Rear door assembly 553


b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-168 Rotate the bottom of the cover

c. Pull down on the assembly to remove it.

Figure 5-169 Remove the cover

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

554 Chapter 5 Removal and replacement


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Right cover


Learn how to remove and replace the right cover

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the right cover.

Mean time to repair: 10 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-19 Part information

Part number Part description

RC4-4437-000CN Right cover

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

Removal and replacement: Right cover 555


After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-170 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

556 Chapter 5 Removal and replacement


Figure 5-171 Release and remove the tray

2. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-172 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Removal and replacement: Right cover 557


Figure 5-173 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

3. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Figure 5-174 Release the support shaft

558 Chapter 5 Removal and replacement


b. Remove the support shaft.

Figure 5-175 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Figure 5-176 Remove the guide

Removal and replacement: Right cover 559


d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-177 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Figure 5-178 Release the door

2
3

560 Chapter 5 Removal and replacement


f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-179 Release the left-side retainer arm

g. Remove the door.

Figure 5-180 Remove the door

4. Remove the rear door assembly.

Removal and replacement: Right cover 561


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-181 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-182 Rotate the bottom of the cover

562 Chapter 5 Removal and replacement


c. Pull down on the assembly to remove it.

Figure 5-183 Remove the cover

5. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-184 Locate the tabs and bosses

Removal and replacement: Right cover 563


b. Remove two screws (callout 1).

Figure 5-185 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-186 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

564 Chapter 5 Removal and replacement


Figure 5-187 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-188 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Right cover 565


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-189 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-190 Remove the cover

2
3

6. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

566 Chapter 5 Removal and replacement


http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Left cover


Learn how to remove and replace the left cover

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the left cover.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-20 Part information

Part number Part description

RM2-5727-000CN Left cover

Removal and replacement: Left cover 567


Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-191 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

568 Chapter 5 Removal and replacement


Figure 5-192 Release and remove the tray

2. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Figure 5-193 Release the support shaft

Removal and replacement: Left cover 569


b. Remove the support shaft.

Figure 5-194 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Figure 5-195 Remove the guide

570 Chapter 5 Removal and replacement


d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-196 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Figure 5-197 Release the door

2
3

Removal and replacement: Left cover 571


f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-198 Release the left-side retainer arm

g. Remove the door.

Figure 5-199 Remove the door

3. Remove the rear door assembly.

572 Chapter 5 Removal and replacement


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-200 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-201 Rotate the bottom of the cover

Removal and replacement: Left cover 573


c. Pull down on the assembly to remove it.

Figure 5-202 Remove the cover

4. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-203 Locate of the tabs and bosses

574 Chapter 5 Removal and replacement


b. Remove one screw (callout 1).

Figure 5-204 Remove one screw

c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-205 Release one boss and three tabs

Removal and replacement: Left cover 575


d. At the bottom edge of the cover, release two tabs.

Figure 5-206 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

Figure 5-207 Remove the cover

2
1

5. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

576 Chapter 5 Removal and replacement


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Stapler door or stapler blank cover (M527/E52545/M528/E52645)


Learn how to remove and replace the stapler door or stapler blank cover.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the stapler door or stapler blank cover.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-21 Part information

Part number Part description

F2A76-40004 Stapler door (stapler models )

F2A76-40005 Stapler blank cover (non-stapler models)

Required tools
● Small flat-blade screwdriver

Removal and replacement: Stapler door or stapler blank cover (M527/E52545/M528/E52645) 577
After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Staple two pages together.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-208 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

578 Chapter 5 Removal and replacement


Figure 5-209 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

2. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-210 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Removal and replacement: Stapler door or stapler blank cover (M527/E52545/M528/E52645) 579
Figure 5-211 Release the upper hinge or remove the cover

c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-212 Release the lower hinge

580 Chapter 5 Removal and replacement


d. Stapler models: Remove the door.

Figure 5-213 Remove the door

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Stapler stationary (inner) cover (M527/E52545/M528/E52645)


Learn how to remove and replace the cassette stapler stationary (inner) cover.

Removal and replacement: Stapler stationary (inner) cover (M527/E52545/M528/E52645) 581


To view a short video of this procedure, click the link below.

View a video of how to remove and replace the stapler stationary (inner) cover.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-22 Part information

Part number Part description

F2A76-40003 Stapler stationary (inner) cover (stapler models only)

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

582 Chapter 5 Removal and replacement


Figure 5-214 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-215 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

2. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Removal and replacement: Stapler stationary (inner) cover (M527/E52545/M528/E52645) 583


Figure 5-216 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Figure 5-217 Release the upper hinge or remove the cover

584 Chapter 5 Removal and replacement


c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-218 Release the lower hinge

d. Stapler models: Remove the door.

Figure 5-219 Remove the door

3. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Removal and replacement: Stapler stationary (inner) cover (M527/E52545/M528/E52645) 585


Figure 5-220 Locate the tabs

b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-221 Release one tab

586 Chapter 5 Removal and replacement


c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-222 Release one tab

d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-223 Remove the cover

1 2

4. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Stapler stationary (inner) cover (M527/E52545/M528/E52645) 587


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Top cover (MFP)


Learn how to remove and replace the top cover.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the top cover.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-23 Part information

Part number Part description

RM2-5718-000CN Top cover (M527/E52545/M528/E52645)

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

● Small flat-blade screwdriver

588 Chapter 5 Removal and replacement


After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-224 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Removal and replacement: Top cover (MFP) 589


Figure 5-225 Release and remove the tray

2. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-226 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

590 Chapter 5 Removal and replacement


Figure 5-227 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

3. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Disconnect three connectors (callout 1).

Figure 5-228 Disconnect three connectors

Removal and replacement: Top cover (MFP) 591


b. Pinch the retainer to release it.

Figure 5-229 Release the fax PCA

c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-230 Remove the fax PCA

1
2

4. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

592 Chapter 5 Removal and replacement


a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-231 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Figure 5-232 Release the upper hinge or remove the cover

Removal and replacement: Top cover (MFP) 593


c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-233 Release the lower hinge

d. Stapler models: Remove the door.

Figure 5-234 Remove the door

5. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

594 Chapter 5 Removal and replacement


Figure 5-235 Locate the tabs

b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-236 Release one tab

Removal and replacement: Top cover (MFP) 595


c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-237 Release one tab

d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-238 Remove the cover

1 2

6. Remove the top-left cover (M527/E52545M528/E52645).

596 Chapter 5 Removal and replacement


a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-239 Release two tabs

b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-240 Release two tabs

Removal and replacement: Top cover (MFP) 597


c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-241 Slide the cover

d. Remove the cover.

Figure 5-242 Remove the cover

7. Remove the top-rear cover (M527/E52545/M528/E52645).

598 Chapter 5 Removal and replacement


a. Remove one screw (callout 1), and then open the rear door.

Figure 5-243 Remove one screw

b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-244 Rotate the cover

Removal and replacement: Top cover (MFP) 599


c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-245 Release one boss

d. Remove the cover.

Figure 5-246 Remove the cover

8. Remove the rear door assembly.

600 Chapter 5 Removal and replacement


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-247 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-248 Rotate the bottom of the cover

Removal and replacement: Top cover (MFP) 601


c. Pull down on the assembly to remove it.

Figure 5-249 Remove the cover

9. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

602 Chapter 5 Removal and replacement


Figure 5-250 Release the support shaft

b. Remove the support shaft.

Figure 5-251 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Removal and replacement: Top cover (MFP) 603


Figure 5-252 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-253 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

604 Chapter 5 Removal and replacement


Figure 5-254 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-255 Release the left-side retainer arm

Removal and replacement: Top cover (MFP) 605


g. Remove the door.

Figure 5-256 Remove the door

10. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-257 Locate of the tabs and bosses

606 Chapter 5 Removal and replacement


b. Remove one screw (callout 1).

Figure 5-258 Remove one screw

c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-259 Release one boss and three tabs

Removal and replacement: Top cover (MFP) 607


d. At the bottom edge of the cover, release two tabs.

Figure 5-260 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

Figure 5-261 Remove the cover

2
1

11. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

608 Chapter 5 Removal and replacement


a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-262 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-263 Disconnect cables and connectors

4
1

Removal and replacement: Top cover (MFP) 609


c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-264 Disconnect connectors and remove screws

d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-265 Slide the ISA towards the back of the printer

610 Chapter 5 Removal and replacement


e. Remove the ISA.

Figure 5-266 Remove the ISA

12. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-267 Locate the tabs and bosses

Removal and replacement: Top cover (MFP) 611


b. Remove two screws (callout 1).

Figure 5-268 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-269 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

612 Chapter 5 Removal and replacement


Figure 5-270 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-271 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Top cover (MFP) 613


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-272 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-273 Remove the cover

2
3

13. Remove the top cover (M527/E52545/M528/E52645).

614 Chapter 5 Removal and replacement


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-274 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-275 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

Removal and replacement: Top cover (MFP) 615


Figure 5-276 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-277 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

616 Chapter 5 Removal and replacement


Figure 5-278 Rotate the front of the cover up

f. Remove the cover.

Figure 5-279 Remove the cover

14. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not

Removal and replacement: Top cover (MFP) 617


available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Top cover (SFP)


Learn how to remove and replace the top cover (M501/M506/E50045/M507/E50145).

To view a short video of this procedure, click the link below.

M501

View a video of how to remove and replace the top cover (M501).

M506/E50045

View a video of how to remove and replace the top cover (M506/E50045).

M507/E50145

View a video of how to remove and replace the top cover (M507E50145).

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-24 Part information

Part number Part description

RM2-5735-000CN Top cover (M501)

RM2-5687-000CN Top cover (M506/E50045/M507/E50145; simplex)

618 Chapter 5 Removal and replacement


Table 5-24 Part information (continued)

Part number Part description

RM2-5728-000CN Top cover (M506/E50045/M507/E50145; duplex LCD)

RM2-5686-000CN Top cover (M506/E50045/M507/E50145; duplex MF)

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-280 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Removal and replacement: Top cover (SFP) 619


Figure 5-281 Release and remove the tray

2. Remove the control panel (M506x/E50045x/M507x/E50145x).

a. Tilt the control panel to the fully raised position.

Figure 5-282 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

620 Chapter 5 Removal and replacement


Figure 5-283 Remove the cover

c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-284 Remove two screws

Removal and replacement: Top cover (SFP) 621


d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-285 Turn the control panel over

e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-286 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

622 Chapter 5 Removal and replacement


Figure 5-287 Disconnect one FFC (M507/E50145)

g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-288 Remove the control panel (M507/E50145)

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Removal and replacement: Top cover (SFP) 623


Figure 5-289 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-290 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

4. Remove the control panel (M501).

624 Chapter 5 Removal and replacement


a. Disconnect one flat cable (callout 1).

Figure 5-291 Disconnect one flat cable

b. Locate two tabs (callout 1) along the rear edge of the control panel.

Figure 5-292 Locate two tabs

c. Release the two tabs, and then rotate the rear edge of the control panel up and away from the
printer.

TIP: Use a small flat-blade screw driver to release the two tabs.

Removal and replacement: Top cover (SFP) 625


Figure 5-293 Release the control panel

d. Pass the flat cable attached to the control panel thorough the opening in the printer chassis,
and then remove the control panel.

Figure 5-294 Remove the control panel

5. Remove the rear door assembly.

626 Chapter 5 Removal and replacement


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-295 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-296 Rotate the bottom of the cover

Removal and replacement: Top cover (SFP) 627


c. Pull down on the assembly to remove it.

Figure 5-297 Remove the cover

6. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

628 Chapter 5 Removal and replacement


Figure 5-298 Release the support shaft

b. Remove the support shaft.

Figure 5-299 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Removal and replacement: Top cover (SFP) 629


Figure 5-300 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-301 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

630 Chapter 5 Removal and replacement


Figure 5-302 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-303 Release the left-side retainer arm

Removal and replacement: Top cover (SFP) 631


g. Remove the door.

Figure 5-304 Remove the door

7. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-305 Locate the tabs and bosses

632 Chapter 5 Removal and replacement


b. Remove two screws (callout 1).

Figure 5-306 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-307 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Top cover (SFP) 633


Figure 5-308 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-309 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

634 Chapter 5 Removal and replacement


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-310 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-311 Remove the cover

2
3

8. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

Removal and replacement: Top cover (SFP) 635


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-312 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-313 Remove one screw

636 Chapter 5 Removal and replacement


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-314 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-315 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

Removal and replacement: Top cover (SFP) 637


Figure 5-316 Remove the cover

2
1

9. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

a. Remove two screws (callout 1).

Figure 5-317 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

638 Chapter 5 Removal and replacement


Figure 5-318 Release one cable retainer

c. M507/E50145 only: Disconnect two connectors.

Figure 5-319 Disconnect two connectors

Removal and replacement: Top cover (SFP) 639


d. Release one boss.

Figure 5-320 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-321 Remove the cover (M506/E50045)

640 Chapter 5 Removal and replacement


f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-322 Remove the cover (M507/E50145)

10. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

Removal and replacement: Top cover (SFP) 641


c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Paper delivery tray (output bin)


Learn how to remove and replace the paper delivery tray (output bin).

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the paper delivery tray (output bin).

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-25 Part information

Part number Part description

RC4-4439-000CN Paper delivery tray (output bin)

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

● Small flat-blade screwdriver

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

642 Chapter 5 Removal and replacement


a. Tilt the control panel to the fully raised position.

Figure 5-323 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-324 Remove the cover

Removal and replacement: Paper delivery tray (output bin) 643


c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-325 Remove two screws

d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-326 Turn the control panel over

644 Chapter 5 Removal and replacement


e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-327 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Figure 5-328 Disconnect one FFC (M507/E50145)

Removal and replacement: Paper delivery tray (output bin) 645


g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-329 Remove the control panel (M507/E50145)

2. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-330 Pull the tray out until it stops

646 Chapter 5 Removal and replacement


b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-331 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-332 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Removal and replacement: Paper delivery tray (output bin) 647


Figure 5-333 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

4. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Disconnect three connectors (callout 1).

Figure 5-334 Disconnect three connectors

648 Chapter 5 Removal and replacement


b. Pinch the retainer to release it.

Figure 5-335 Release the fax PCA

c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-336 Remove the fax PCA

1
2

5. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

Removal and replacement: Paper delivery tray (output bin) 649


a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-337 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Figure 5-338 Release the upper hinge or remove the cover

650 Chapter 5 Removal and replacement


c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-339 Release the lower hinge

d. Stapler models: Remove the door.

Figure 5-340 Remove the door

6. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Removal and replacement: Paper delivery tray (output bin) 651


Figure 5-341 Locate the tabs

b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-342 Release one tab

652 Chapter 5 Removal and replacement


c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-343 Release one tab

d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-344 Remove the cover

1 2

7. Remove the top-left cover (M527/E52545M528/E52645).

Removal and replacement: Paper delivery tray (output bin) 653


a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-345 Release two tabs

b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-346 Release two tabs

654 Chapter 5 Removal and replacement


c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-347 Slide the cover

d. Remove the cover.

Figure 5-348 Remove the cover

8. Remove the top-rear cover (M527/E52545/M528/E52645).

Removal and replacement: Paper delivery tray (output bin) 655


a. Remove one screw (callout 1), and then open the rear door.

Figure 5-349 Remove one screw

b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-350 Rotate the cover

656 Chapter 5 Removal and replacement


c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-351 Release one boss

d. Remove the cover.

Figure 5-352 Remove the cover

9. Remove the rear door assembly.

Removal and replacement: Paper delivery tray (output bin) 657


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-353 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-354 Rotate the bottom of the cover

658 Chapter 5 Removal and replacement


c. Pull down on the assembly to remove it.

Figure 5-355 Remove the cover

10. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Removal and replacement: Paper delivery tray (output bin) 659


Figure 5-356 Release the support shaft

b. Remove the support shaft.

Figure 5-357 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

660 Chapter 5 Removal and replacement


Figure 5-358 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-359 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Removal and replacement: Paper delivery tray (output bin) 661


Figure 5-360 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-361 Release the left-side retainer arm

662 Chapter 5 Removal and replacement


g. Remove the door.

Figure 5-362 Remove the door

11. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-363 Locate the tabs and bosses

Removal and replacement: Paper delivery tray (output bin) 663


b. Remove two screws (callout 1).

Figure 5-364 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-365 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

664 Chapter 5 Removal and replacement


Figure 5-366 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-367 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Paper delivery tray (output bin) 665


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-368 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-369 Remove the cover

2
3

12. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

666 Chapter 5 Removal and replacement


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-370 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-371 Remove one screw

Removal and replacement: Paper delivery tray (output bin) 667


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-372 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-373 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

668 Chapter 5 Removal and replacement


Figure 5-374 Remove the cover

2
1

13. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-375 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

Removal and replacement: Paper delivery tray (output bin) 669


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-376 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-377 Disconnect connectors and remove screws

670 Chapter 5 Removal and replacement


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-378 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-379 Remove the ISA

14. Remove the top cover (M527/E52545/M528/E52645).

Removal and replacement: Paper delivery tray (output bin) 671


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-380 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-381 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

672 Chapter 5 Removal and replacement


Figure 5-382 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-383 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

Removal and replacement: Paper delivery tray (output bin) 673


Figure 5-384 Rotate the front of the cover up

f. Remove the cover.

Figure 5-385 Remove the cover

15. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

674 Chapter 5 Removal and replacement


a. Remove two screws (callout 1).

Figure 5-386 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-387 Release one cable retainer

Removal and replacement: Paper delivery tray (output bin) 675


c. M507/E50145 only: Disconnect two connectors.

Figure 5-388 Disconnect two connectors

d. Release one boss.

Figure 5-389 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

676 Chapter 5 Removal and replacement


Figure 5-390 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-391 Remove the cover (M507/E50145)

Removal and replacement: Paper delivery tray (output bin) 677


16. Remove the paper delivery tray (output bin).

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-392 Release two tabs

1 2

b. Remove the bin.

Figure 5-393 Remove he bin

17. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

678 Chapter 5 Removal and replacement


http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Sub-scanner assembly (SSA) (MFP)


Learn how to remove and replace the sub-scanner assembly (SSA).

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the sub-scanner assembly (SSA).

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-26 Part information

Part number Part description

F2A76-67909 Image scanner kit (M527/E52545/M528/E52645) with instruction guide (includes


white backing kit)

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 679


Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Print a configuration page, and then make a copy using the flatbed glass to make sure that it is properly
functioning.

Print a configuration page, and then make a copy using the document feeder to make sure that it is
properly functioning.

1. Remove the white backing (M527/E52545/M528/E52645).

a. Open the document feeder.

Figure 5-394 Open the document feeder

b. Remove the white backing and retention clips (attached to the document feeder behind the
white backing).

TIP: Use the edge of a coin to loosen the clips.

680 Chapter 5 Removal and replacement


Figure 5-395 Remove the white backing

2. Remove the control panel.

a. Open the document feeder.

NOTE: If the control panel is not fully tilted forward, tilt it forward now until it stops.

Figure 5-396 Open the document feeder

b. Beginning at the right side of the control-panel cover, carefully release five tabs along the top
edge of the cover.

NOTE: The thin black-plastic cover will separate from the white-plastic control-panel base.

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 681


Figure 5-397 Release five tabs

c. Continue to rotate the top edge of the cover away from the printer, and then remove the cover.

Figure 5-398 Remove the cover

682 Chapter 5 Removal and replacement


d. M527/E52545/M528c/z, and E52645c/z only: Open the connector latch to release the
keyboard flat cable.

Figure 5-399 Disconnect the FFC (M527/E52545/M528c/z, and E52645c/z)

e. Disconnect one HDMI cable (callout 1) and one connector (callout 2).

Figure 5-400 Disconnect connectors

1
2

f. Remove the USB cable (callout 1) from the holder.

NOTE: M527z/E52545z only: Release four tabs (callout 2), and then remove the near-field
communication (NFC) printed circuit board.

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 683


Figure 5-401 Remove USB cable and NFC PCA

2
1

g. Remove three screws (callout 1).

TIP: The screwdriver (supplied with the kit) has a reversible shaft. Simply pull the shaft out of
the handle, and then reinstall it with the desired end facing out.

684 Chapter 5 Removal and replacement


Figure 5-402 Remove three screws

h. Lift the front of the control panel off of the printer (callout 1), and then slide it toward the front
of the printer (callout 2) to remove it.

Figure 5-403 Remove the control panel

3. Remove the formatter cover.

■ Do one of the following:

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 685


● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-404 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-405 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

4. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

686 Chapter 5 Removal and replacement


a. Disconnect three connectors (callout 1).

Figure 5-406 Disconnect three connectors

b. Pinch the retainer to release it.

Figure 5-407 Release the fax PCA

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 687


c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-408 Remove the fax PCA

1
2

5. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-409 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

688 Chapter 5 Removal and replacement


Figure 5-410 Release the upper hinge or remove the cover

c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-411 Release the lower hinge

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 689


d. Stapler models: Remove the door.

Figure 5-412 Remove the door

6. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Figure 5-413 Locate the tabs

690 Chapter 5 Removal and replacement


b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-414 Release one tab

c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-415 Release one tab

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 691


d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-416 Remove the cover

1 2

7. Remove the top-left cover (M527/E52545M528/E52645).

a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-417 Release two tabs

692 Chapter 5 Removal and replacement


b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-418 Release two tabs

c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-419 Slide the cover

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 693


d. Remove the cover.

Figure 5-420 Remove the cover

8. Remove the top-rear cover (M527/E52545/M528/E52645).

a. Remove one screw (callout 1), and then open the rear door.

Figure 5-421 Remove one screw

694 Chapter 5 Removal and replacement


b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-422 Rotate the cover

c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-423 Release one boss

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 695


d. Remove the cover.

Figure 5-424 Remove the cover

9. Remove the scanner control board (SCB).

a. Disconnect all of the connectors from the SCB.

Reinstallation tip: There are eight wire-harness connectors, two flat-flexible cables (FFCs),
and one high definition multimedia interface (HDMI) cable connector.

Figure 5-425 Disconnect all of the connectors

696 Chapter 5 Removal and replacement


b. Remove three screws (callout 1).

Figure 5-426 Remove three screws

c. Release one tab (callout 1), and then remove one ferrite from the holder (callout 2).

NOTE: The ferrite does not need to be removed from the FFC. Simply let it slide down the FFC
until it stops, and then let it hang out of the way.

Figure 5-427 Remove one ferrite

1 2

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 697


d. Release one tab (callout 1), and then remove one ferrite from the holder (callout 2).

Figure 5-428 Remove one ferrite

2 1

e. Slide the ferrite down the FFC to remove it.

Figure 5-429 Remove the ferrite from the FFC

698 Chapter 5 Removal and replacement


f. Slide the SCB straight out of the printer.

Figure 5-430 Slide the SCB out

g. Remove the SCB.

Reinstallation tip: For a replacement SCB, do the following

1. Remove two screws, and then remove the SCB cage top cover.

2. Install the top cover on the replacement SCB.

Figure 5-431 Remove the SCB

10. Remove the sub-scanner assembly (SSA) (M527/E52545/M528/E52645).

NOTE: The SCB is shown installed in the following steps, but was previously removed. The
procedure for removing the document feeder (below) is correct for the printer.

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 699


a. Remove one screw (callout 1), and then remove the cable cover (callout 2).

Figure 5-432 Remove the cover

1
2

b. Disconnect one flat-flexible cable (FFC; callout 1), and then remove one ground screw
(callout 2).

Figure 5-433 Disconnect the FFC and the ground cable

700 Chapter 5 Removal and replacement


c. Tilt the document feeder back until it stops (callout 1), and then lift it up until it stops (callout 2).

Figure 5-434 Raise the document feeder

d. Support the document feeder, and then use a small flat-blade screwdriver to release two tabs
on the document feeder hinges.

NOTE: The tabs are located on the front side (scanner flatbed glass) of the hinges. Use the
figure to locate the tabs.

Figure 5-435 Release two tabs

e. Lift the document feeder up to remove it.

NOTE: While removing the document feeder, carefully pass the wire harnesses and the FFC
through the opening in the scanner.

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 701


Figure 5-436 Remove the document feeder

f. Remove one screw (callout 1), and then remove the control panel grounding clip (callout 2).

NOTE: M527c/z, E52545c/z, M528c/z, and E52645c/z only: Remove the keyboard (callout 3).

Figure 5-437 Remove one screw

g. Disconnect three connectors (callout 1), and then pass the wire harnesses and cables through
the opening in the cover (callout 2).

TIP: It might be easier if the WiFi PCA and holder (callout 3) is detached from the printer, and
then moved out of the way.

702 Chapter 5 Removal and replacement


Figure 5-438 Disconnect cables and connectors

h. Remove four screws.

Figure 5-439 Remove four screws

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 703


i. Slide the SSA toward the front of the printer to release it.

Figure 5-440 Release the SSA

j. Remove the SSA.

Figure 5-441 Remove the SSA

11. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

704 Chapter 5 Removal and replacement


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

12. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Install a replacement white backing

a. Verify that the springs are positioned correctly on the replacement retention clips.

Figure 5-442 Check the retention clip spring

b. Install the clip (callout 1) in the opening (callout 2) in the document feeder.

NOTE: Make sure that the springs are correctly installed. See the previous step.

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 705


Figure 5-443 Install the retention clip

c. Press the clip to make sure it is securely installed.

Figure 5-444 Press the retention clip

d. Remove the protective film off of each adhesive square.

706 Chapter 5 Removal and replacement


Figure 5-445 White backing adhesive squares

e. Position the replacement white backing on the image scanner glass.

NOTE: Make sure that the corner with the embossed arrow on the white backing is
positioned against the corner with the arrow on the scanner.

Figure 5-446 Install the white backing

f. Close the document feeder.

Removal and replacement: Sub-scanner assembly (SSA) (MFP) 707


Figure 5-447 Close the document feeder

g. Open the document feeder and press on the white backing at the location of each retention
clip to ensure that the backing is securely attached to the adhesive on the clips.

Figure 5-448 Check the white backing

h. Close the document feeder.

708 Chapter 5 Removal and replacement


Figure 5-449 Close the document feeder

Field replaceable units (FRUs)


Learn how to remove and replace the printer FRU assemblies.

Removal and replacement: Scanner control board (MFP)


Learn how to remove and replace the scanner control board (SCB).

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the SCB.

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-27 Part information

Part number Part description

B5L47-67903 Scanner control board kit with instruction guide

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

Field replaceable units (FRUs) 709


After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

Use the flatbed glass to make a copy of the configuration page.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-450 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

710 Chapter 5 Removal and replacement


Figure 5-451 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

2. Remove the top-left cover (M527/E52545M528/E52645).

a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-452 Release two tabs

Removal and replacement: Scanner control board (MFP) 711


b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-453 Release two tabs

c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-454 Slide the cover

712 Chapter 5 Removal and replacement


d. Remove the cover.

Figure 5-455 Remove the cover

3. Remove the top-rear cover (M527/E52545/M528/E52645).

a. Remove one screw (callout 1), and then open the rear door.

Figure 5-456 Remove one screw

Removal and replacement: Scanner control board (MFP) 713


b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-457 Rotate the cover

c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-458 Release one boss

714 Chapter 5 Removal and replacement


d. Remove the cover.

Figure 5-459 Remove the cover

4. Remove the scanner control board (SCB).

a. Disconnect all of the connectors from the SCB.

Reinstallation tip: There are eight wire-harness connectors, two flat-flexible cables (FFCs),
and one high definition multimedia interface (HDMI) cable connector.

Figure 5-460 Disconnect all of the connectors

Removal and replacement: Scanner control board (MFP) 715


b. Remove three screws (callout 1).

Figure 5-461 Remove three screws

c. Release one tab (callout 1), and then remove one ferrite from the holder (callout 2).

NOTE: The ferrite does not need to be removed from the FFC. Simply let it slide down the FFC
until it stops, and then let it hang out of the way.

Figure 5-462 Remove one ferrite

1 2

716 Chapter 5 Removal and replacement


d. Release one tab (callout 1), and then remove one ferrite from the holder (callout 2).

Figure 5-463 Remove one ferrite

2 1

e. Slide the ferrite down the FFC to remove it.

Figure 5-464 Remove the ferrite from the FFC

Removal and replacement: Scanner control board (MFP) 717


f. Slide the SCB straight out of the printer.

Figure 5-465 Slide the SCB out

g. Remove the SCB.

Reinstallation tip: For a replacement SCB, do the following

1. Remove two screws, and then remove the SCB cage top cover.

2. Install the top cover on the replacement SCB.

Figure 5-466 Remove the SCB

5. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

718 Chapter 5 Removal and replacement


http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Near field communication printed-circuit assembly (M527z/E52545z)


Learn how to remove and replace the near field communication (NFC) printed-circuit assembly (PCA).

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the NFC.

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-28 Part information

Part number Part description

B5L24-60001 Near field communication (NFC) PCA (M527z/E52545z)

NOTE: This NFC is also used for the M506x/E50045x printer.

Removal and replacement: Near field communication printed-circuit assembly (M527z/E52545z) 719
Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Use an NFC enabled device to print a job from the printer.

1. Remove the control-panel cover.

a. If the document feeder is not open, open it now.

NOTE: If the control panel is not fully tilted forward, tilt it forward now until it stops.

Figure 5-467 Open the document feeder

720 Chapter 5 Removal and replacement


b. Beginning at the right side of the control-panel cover, carefully release five tabs along the top
edge of the cover.

Figure 5-468 Release five tabs

c. Continue to rotate the top edge of the cover away from the printer, and then remove the cover.

Figure 5-469 Remove the cover

2. Remove the NFC PCA.

Removal and replacement: Near field communication printed-circuit assembly (M527z/E52545z) 721
a. Release two tabs (callout 1).

Figure 5-470 Release two tabs

b. Turn the NFC PCA over to access the bottom side, disconnect one connector (callout 1), and
then remove the NFC PCA.

Figure 5-471 Remove the NFC PCA

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

722 Chapter 5 Removal and replacement


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Wireless printed-circuit board (WiFi) (M506x/E50045x)


Learn how to remove and replace the wireless PCA.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the wireless PCA.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-29 Part information

Part number Part description

1150-7968 Wireless PCA (M506x/E50045x)

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

Removal and replacement: Wireless printed-circuit board (WiFi) (M506x/E50045x) 723


After performing service
Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Use a wireless device to print a job from the printer.

1. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-472 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

724 Chapter 5 Removal and replacement


Figure 5-473 Release and remove the tray

2. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-474 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Removal and replacement: Wireless printed-circuit board (WiFi) (M506x/E50045x) 725


Figure 5-475 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

3. Remove the rear door assembly.

a. At the rear of the printer, remove two screws (callout 1).

Figure 5-476 Remove two screws

726 Chapter 5 Removal and replacement


b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-477 Rotate the bottom of the cover

c. Pull down on the assembly to remove it.

Figure 5-478 Remove the cover

4. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Removal and replacement: Wireless printed-circuit board (WiFi) (M506x/E50045x) 727


Figure 5-479 Release the support shaft

b. Remove the support shaft.

Figure 5-480 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

728 Chapter 5 Removal and replacement


Figure 5-481 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-482 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Removal and replacement: Wireless printed-circuit board (WiFi) (M506x/E50045x) 729


Figure 5-483 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-484 Release the left-side retainer arm

730 Chapter 5 Removal and replacement


g. Remove the door.

Figure 5-485 Remove the door

5. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-486 Locate the tabs and bosses

Removal and replacement: Wireless printed-circuit board (WiFi) (M506x/E50045x) 731


b. Remove two screws (callout 1).

Figure 5-487 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-488 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

732 Chapter 5 Removal and replacement


Figure 5-489 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-490 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Wireless printed-circuit board (WiFi) (M506x/E50045x) 733


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-491 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-492 Remove the cover

2
3

6. Remove the wireless PCA (WiFi) (M506x/E50045x).

734 Chapter 5 Removal and replacement


■ Disconnect one connector (callout 1) release one tab (callout 2), and then remove the WiFi PCA
(callout 3).

Figure 5-493 Remove the WiFi PCA

2
1

7. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Wireless printed-circuit board (WiFi) (M507x/E50145x)


Learn how to remove and replace the wireless PCA.

Removal and replacement: Wireless printed-circuit board (WiFi) (M507x/E50145x) 735


To view a short video of this procedure, click the link below

View a video of how to remove and replace the wireless PCA.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-30 Part information

Part number Part description

1150-7968 Wireless PCA (M507x/E50145x)

Required tools
● Small flat-blade screwdriver

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Use a wireless device to print a job from the printer.

1. Remove the wireless PCA (WiFi) (M507x/E50145x).

736 Chapter 5 Removal and replacement


a. Open the cartridge door.

Figure 5-494 Open the cartridge door

b. Use a small flat-blade screwdriver to carefully release the WiFi PCA cover, and then remove
the cover.

Figure 5-495 Remove the cover

c. Release two tabs, and then separate the WiFi PCA from the printer.

CAUTION: The PCA is still attached to the printer by a wire harness. Do not attempt to
completely remove the PCA.

Removal and replacement: Wireless printed-circuit board (WiFi) (M507x/E50145x) 737


Figure 5-496 Release the PCA

d. Disconnect one connector, and then remove the WiFi PCA.

Figure 5-497 Remove the WiFi PCA

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not

738 Chapter 5 Removal and replacement


available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Wireless printed-circuit board (M527z/E52545z/M528z/E52645z)


Learn how to remove and replace the wireless PCA.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the wireless PCA.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-31 Part information

Part number part description

1150-7968 Wireless PCA (M527z/E52545z/M528z/E52645z)

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

Removal and replacement: Wireless printed-circuit board (M527z/E52545z/M528z/E52645z) 739


○ Use the power switch to turn the power on.

Post service test


Use a wireless device to print a job from the printer.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-498 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-499 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

740 Chapter 5 Removal and replacement


2. Remove the wireless PCA (WiFi) (M527z/E52545z/M528z/E52645z).

■ Disconnect one connector (callout 1) release one tab (callout 2), and then remove the WiFi PCA
(callout 3).

Figure 5-500 Remove the WiFi PCA

2
1

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Wireless printed-circuit board (M527z/E52545z/M528z/E52645z) 741


Removal and replacement: Fuser
Learn how to remove and replace the fuser.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the fuser.

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Make sure the correct voltage fuser is installed in the printer.

CAUTION: The fuser is hot. Wait at least 30 minutes after turning the printer power off before
removing the fuser.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-32 Part information

Part number Part description

RM2-2585-000CN Fuser (110V/127V)

RM2-2586-000CN Fuser (220V/240V)

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the rear door assembly.

742 Chapter 5 Removal and replacement


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-501 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-502 Rotate the bottom of the cover

Removal and replacement: Fuser 743


c. Pull down on the assembly to remove it.

Figure 5-503 Remove the cover

2. Remove the fuser.

NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

The formatter cover is shown off in the following figures. However, it does not need to be removed
to remove the fuser.

a. Remove the connector cover.

Figure 5-504 Remove the cover

744 Chapter 5 Removal and replacement


b. Disconnect two connectors (callout 1).

Figure 5-505 Disconnect two connectors

c. Disconnect one connector.

Figure 5-506 Disconnect one connector

Removal and replacement: Fuser 745


d. Remove four screws (callout 1).

Figure 5-507 Remove four screws

e. Pull down on the fuser-shutter arm to release it from the fuser.

Figure 5-508 Release the pressure-release arm

746 Chapter 5 Removal and replacement


f. Slide the fuser straight out of the printer.

Figure 5-509 Remove the fuser

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Stapler unit (M527c/f/z, E52545c/z/f, M528c/f/z, and E52645c/f/z)
Learn how to remove and replace the cassette stapler unit.

Removal and replacement: Stapler unit (M527c/f/z, E52545c/z/f, M528c/f/z, and E52645c/f/z) 747
To view a short video of this procedure, click the link below.

View a video of how to remove and replace the stapler unit.

Mean time to repair: 5 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-33 Part information

Part number Part description

B5L46-60102 Stapler unit (M527c/f/z, E52545c/f/z, M528c/f/z, and E52645c/f/z)

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Use the convenience stapler to staple two pages together to test its operation.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

748 Chapter 5 Removal and replacement


Figure 5-510 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-511 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

2. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Removal and replacement: Stapler unit (M527c/f/z, E52545c/z/f, M528c/f/z, and E52645c/f/z) 749
Figure 5-512 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Figure 5-513 Release the upper hinge or remove the cover

750 Chapter 5 Removal and replacement


c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-514 Release the lower hinge

d. Stapler models: Remove the door.

Figure 5-515 Remove the door

3. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Removal and replacement: Stapler unit (M527c/f/z, E52545c/z/f, M528c/f/z, and E52645c/f/z) 751
Figure 5-516 Locate the tabs

b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-517 Release one tab

752 Chapter 5 Removal and replacement


c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-518 Release one tab

d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-519 Remove the cover

1 2

4. Remove the stapler unit (M527/E52545/M528/E52645).

Removal and replacement: Stapler unit (M527c/f/z, E52545c/z/f, M528c/f/z, and E52645c/f/z) 753
a. Disconnect one connector (callout 1), and then remove one screw (callout 2).

Figure 5-520 Disconnect one connector and remove one screw

b. Remove the stapler unit.

Figure 5-521 Remove the stapler unit

5. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

754 Chapter 5 Removal and replacement


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Formatter


Learn how to remove and replace the formatter.

NOTE: Never remove and then install a replacement DCC and formatter at the same time. Doing so
will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

To view a short video of this procedure, click the link below.

M501

View a video of how to remove and replace the formatter (M501).

M506/E50045

View a video of how to remove and replace the formatter (M506/E50045).

M507/E50145

View a video of how to remove and replace the formatter (M507/E50145).

M527/E52545/M528/E52645

View a video of how to remove and replace the formatter (M527/E52545/M528/E52645).

Mean time to repair: 10 minutes

Service level: Easy

Before performing service


Turn the printer power off

Removal and replacement: Formatter 755


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire harnesses
or flat-flexible cables (FFCs). Some empty connectors might not be visible until other items—like the
hard-disk drive—are removed, so pay close attention while removing the formatter and accessory
items.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-34 Part information

Part number Part description

F2A76-67910 Formatter (M527/E52545) with instruction guide

1PV64-60002 Formatter (M528/E52645) with instruction guide

1PV64-60003 Formatter (M528/E52645 China) with instruction guide

1PV87-60001 Formatter (M507/E50145) with instruction guide

1PV87-60002 Formatter (M507dn)

1PV87-60003 Formatter (M507n)

1PV86-60004 Formatter (M507x) China/India

1PV86-60007 Formatter (M507dn) China/India

1PV86-60008 Formatter (M507n) China/India

F2A68-67915 Formatter (M506n/E50045n) with instruction guide

F2A68-67916 Formatter (M506x/E50045x) with instruction guide

J8H60-67901 Formatter (M501n)

J8H60-67902 Formatter (M501n; China)

J8H61-67901 Formatter (M501dn)

J8H61-67902 Formatter (M501dn; China)

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

756 Chapter 5 Removal and replacement


Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-522 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-523 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

Removal and replacement: Formatter 757


2. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Disconnect three connectors (callout 1).

Figure 5-524 Disconnect three connectors

758 Chapter 5 Removal and replacement


b. Pinch the retainer to release it.

Figure 5-525 Release the fax PCA

c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-526 Remove the fax PCA

1
2

Removal and replacement: Formatter 759


3. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-527 Release the HDD

b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-528 Remove the HDD

4. Remove the embedded Multi-Media Card (eMMC models).

CAUTION: ESD sensitive part.

760 Chapter 5 Removal and replacement


■ Locate the eMMC component on the formatter, and then pull it straight off of the formatter to
remove it.

Figure 5-529 Remove the eMMC

5. Remove the dual in-line memory module (DIMM).

CAUTION: ESD sensitive part.

NOTE: The M506/E50045/M507/E50145 printers use a Slim dual in-line memory module (DIMM).

a. M506/E50045/M507/E50145 only: Locate the DIMM component on the formatter, and then pull
it straight off of the formatter to remove it.

Figure 5-530 Remove the DIMM (M506/E50045/M507/E50145)

Removal and replacement: Formatter 761


b. M527/E52545/M528/E52645 only: Do the following.

i. Locate the DIMM component on the formatter, release two locking arms (callout 1), and
then let the bottom edge of the DIMM rotate away from the holder (callout 2).

Figure 5-531 Release the DIMM (M527/E52545/M528/E52645)

ii. Pull the DIMM down and away from the holder to remove it.

Figure 5-532 Remove the DIMM (M527/E52545/M528/E52645)

6. Remove the formatter.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time.
Doing so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

762 Chapter 5 Removal and replacement


IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire
harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until other
items—like the hard-disk drive—are removed, so pay close attention while removing the formatter
and accessory items.

a. M501: Disconnect all of the connectors and FFCs, remove four screws (callout 1), and then
remove the formatter.

Figure 5-533 Remove the formatter (M501)

b. M506/E50045/M507/E50145/M527/E52545/M528/E52645: Disconnect all of the connectors


and FFCs, remove four screws (callout 1), and then remove the formatter.

IMPORTANT: Take note of all empty connectors on the formatter before disconnecting any
wire harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until
other items—like the hard-disk drive—are removed, so pay close attention while removing the
formatter and accessories items.

Figure 5-534 Remove the formatter (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

1
1

7. Unpack the replacement assembly.

Removal and replacement: Formatter 763


a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Laser/scanner assembly


Learn how to remove and replace the laser/scanner assembly.

To view a short video of this procedure, click the link below.

M501

View a video of how to remove and replace the laser/scanner (M501).

M506/E50045

View a video of how to remove and replace the laser/scanner (M506/E50045).

M507/E50145

View a video of how to remove and replace the laser/scanner (M507/E50145).

M527/E52545/M528/E52645

View a video of how to remove and replace the laser/scanner (M527/E52545/M528/E52645).

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

764 Chapter 5 Removal and replacement


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-35 Part information

Part number Part description

RM2-5528-000CN Laser/scanner assembly

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

Removal and replacement: Laser/scanner assembly 765


a. Tilt the control panel to the fully raised position.

Figure 5-535 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-536 Remove the cover

766 Chapter 5 Removal and replacement


c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-537 Remove two screws

d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-538 Turn the control panel over

Removal and replacement: Laser/scanner assembly 767


e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-539 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Figure 5-540 Disconnect one FFC (M507/E50145)

768 Chapter 5 Removal and replacement


g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-541 Remove the control panel (M507/E50145)

2. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-542 Pull the tray out until it stops

Removal and replacement: Laser/scanner assembly 769


b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-543 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-544 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

770 Chapter 5 Removal and replacement


Figure 5-545 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

4. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Disconnect three connectors (callout 1).

Figure 5-546 Disconnect three connectors

Removal and replacement: Laser/scanner assembly 771


b. Pinch the retainer to release it.

Figure 5-547 Release the fax PCA

c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-548 Remove the fax PCA

1
2

5. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

772 Chapter 5 Removal and replacement


a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-549 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Figure 5-550 Release the upper hinge or remove the cover

Removal and replacement: Laser/scanner assembly 773


c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-551 Release the lower hinge

d. Stapler models: Remove the door.

Figure 5-552 Remove the door

6. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

774 Chapter 5 Removal and replacement


Figure 5-553 Locate the tabs

b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-554 Release one tab

Removal and replacement: Laser/scanner assembly 775


c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-555 Release one tab

d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-556 Remove the cover

1 2

7. Remove the top-left cover (M527/E52545M528/E52645).

776 Chapter 5 Removal and replacement


a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-557 Release two tabs

b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-558 Release two tabs

Removal and replacement: Laser/scanner assembly 777


c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-559 Slide the cover

d. Remove the cover.

Figure 5-560 Remove the cover

8. Remove the top-rear cover (M527/E52545/M528/E52645).

778 Chapter 5 Removal and replacement


a. Remove one screw (callout 1), and then open the rear door.

Figure 5-561 Remove one screw

b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-562 Rotate the cover

Removal and replacement: Laser/scanner assembly 779


c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-563 Release one boss

d. Remove the cover.

Figure 5-564 Remove the cover

9. Remove the rear door assembly.

780 Chapter 5 Removal and replacement


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-565 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-566 Rotate the bottom of the cover

Removal and replacement: Laser/scanner assembly 781


c. Pull down on the assembly to remove it.

Figure 5-567 Remove the cover

10. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

782 Chapter 5 Removal and replacement


Figure 5-568 Release the support shaft

b. Remove the support shaft.

Figure 5-569 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Removal and replacement: Laser/scanner assembly 783


Figure 5-570 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-571 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

784 Chapter 5 Removal and replacement


Figure 5-572 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-573 Release the left-side retainer arm

Removal and replacement: Laser/scanner assembly 785


g. Remove the door.

Figure 5-574 Remove the door

11. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-575 Locate the tabs and bosses

786 Chapter 5 Removal and replacement


b. Remove two screws (callout 1).

Figure 5-576 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-577 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Laser/scanner assembly 787


Figure 5-578 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-579 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

788 Chapter 5 Removal and replacement


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-580 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-581 Remove the cover

2
3

12. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

Removal and replacement: Laser/scanner assembly 789


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-582 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-583 Remove one screw

790 Chapter 5 Removal and replacement


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-584 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-585 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

Removal and replacement: Laser/scanner assembly 791


Figure 5-586 Remove the cover

2
1

13. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-587 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

792 Chapter 5 Removal and replacement


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-588 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-589 Disconnect connectors and remove screws

Removal and replacement: Laser/scanner assembly 793


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-590 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-591 Remove the ISA

14. Remove the top cover (M527/E52545/M528/E52645).

794 Chapter 5 Removal and replacement


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-592 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-593 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

Removal and replacement: Laser/scanner assembly 795


Figure 5-594 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-595 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

796 Chapter 5 Removal and replacement


Figure 5-596 Rotate the front of the cover up

f. Remove the cover.

Figure 5-597 Remove the cover

15. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

Removal and replacement: Laser/scanner assembly 797


a. Remove two screws (callout 1).

Figure 5-598 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-599 Release one cable retainer

798 Chapter 5 Removal and replacement


c. M507/E50145 only: Disconnect two connectors.

Figure 5-600 Disconnect two connectors

d. Release one boss.

Figure 5-601 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Removal and replacement: Laser/scanner assembly 799


Figure 5-602 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-603 Remove the cover (M507/E50145)

800 Chapter 5 Removal and replacement


16. Remove the laser/scanner assembly.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Disconnect one flat-flexible cable (FFC; callout 1), release the FFC from the retainers (callout 2),
and then move it out of the way.

Figure 5-604 Disconnect one FFC

b. Remove the antistatic foam pad.

Reinstallation tip: Set the antistatic foam pad aside. It must be installed on the replacement
laser/scanner.

Figure 5-605 Remove the antistatic foam pad

Removal and replacement: Laser/scanner assembly 801


c. Disconnect one connector.

Figure 5-606 Disconnect one connector

d. Remove four screws (callout 1).

Figure 5-607 Remove four screws

802 Chapter 5 Removal and replacement


e. Disconnect one FFC, and then remove the laser/scanner.

Figure 5-608 Remove the laser/scanner

17. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Formatter case


Learn how to remove and replace the formatter case.

Removal and replacement: Formatter case 803


To view a short video of this procedure, click the link below.

M501

View a video of how to remove and replace the formatter case (M501).

M506/E50045

View a video of how to remove and replace the formatter case (M506/E50045).

M507/E50145

View a video of how to remove and replace the formatter case (M507/E50145).

M527/E52545/M528/E52645

View a video of how to remove and replace the formatter case (M527/E52545/M528/E52645).

Mean time to repair: 7 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-36 Part information

Part number Part description

RL2-0895-000CN Case, formatter (M527/E52545/M528/E52645)

RL2-0885-000CN Case, formatter (M506/E50045/M507/E50145)

RL2-0888-000CN Case, formatter (M501)

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

804 Chapter 5 Removal and replacement


Post service test
Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

a. Tilt the control panel to the fully raised position.

Figure 5-609 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Removal and replacement: Formatter case 805


Figure 5-610 Remove the cover

c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-611 Remove two screws

806 Chapter 5 Removal and replacement


d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-612 Turn the control panel over

e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-613 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Removal and replacement: Formatter case 807


Figure 5-614 Disconnect one FFC (M507/E50145)

g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-615 Remove the control panel (M507/E50145)

2. Remove the tray.

808 Chapter 5 Removal and replacement


a. Pull the tray straight out of the printer until it stops.

Figure 5-616 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-617 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Removal and replacement: Formatter case 809


Figure 5-618 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-619 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

4. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

810 Chapter 5 Removal and replacement


a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-620 Release the HDD

b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-621 Remove the HDD

5. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

Removal and replacement: Formatter case 811


a. Disconnect three connectors (callout 1).

Figure 5-622 Disconnect three connectors

b. Pinch the retainer to release it.

Figure 5-623 Release the fax PCA

812 Chapter 5 Removal and replacement


c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-624 Remove the fax PCA

1
2

6. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-625 Release the HDD

Removal and replacement: Formatter case 813


b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-626 Remove the HDD

7. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-627 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

814 Chapter 5 Removal and replacement


Figure 5-628 Release the upper hinge or remove the cover

c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-629 Release the lower hinge

Removal and replacement: Formatter case 815


d. Stapler models: Remove the door.

Figure 5-630 Remove the door

8. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Figure 5-631 Locate the tabs

816 Chapter 5 Removal and replacement


b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-632 Release one tab

c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-633 Release one tab

Removal and replacement: Formatter case 817


d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-634 Remove the cover

1 2

9. Remove the top-left cover (M527/E52545M528/E52645).

a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-635 Release two tabs

818 Chapter 5 Removal and replacement


b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-636 Release two tabs

c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-637 Slide the cover

Removal and replacement: Formatter case 819


d. Remove the cover.

Figure 5-638 Remove the cover

10. Remove the top-rear cover (M527/E52545/M528/E52645).

a. Remove one screw (callout 1), and then open the rear door.

Figure 5-639 Remove one screw

820 Chapter 5 Removal and replacement


b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-640 Rotate the cover

c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-641 Release one boss

Removal and replacement: Formatter case 821


d. Remove the cover.

Figure 5-642 Remove the cover

11. Remove the rear door assembly.

a. At the rear of the printer, remove two screws (callout 1).

Figure 5-643 Remove two screws

822 Chapter 5 Removal and replacement


b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-644 Rotate the bottom of the cover

c. Pull down on the assembly to remove it.

Figure 5-645 Remove the cover

12. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Removal and replacement: Formatter case 823


Figure 5-646 Release the support shaft

b. Remove the support shaft.

Figure 5-647 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

824 Chapter 5 Removal and replacement


Figure 5-648 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-649 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Removal and replacement: Formatter case 825


Figure 5-650 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-651 Release the left-side retainer arm

826 Chapter 5 Removal and replacement


g. Remove the door.

Figure 5-652 Remove the door

13. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-653 Locate the tabs and bosses

Removal and replacement: Formatter case 827


b. Remove two screws (callout 1).

Figure 5-654 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-655 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

828 Chapter 5 Removal and replacement


Figure 5-656 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-657 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Formatter case 829


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-658 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-659 Remove the cover

2
3

14. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

830 Chapter 5 Removal and replacement


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-660 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-661 Remove one screw

Removal and replacement: Formatter case 831


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-662 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-663 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

832 Chapter 5 Removal and replacement


Figure 5-664 Remove the cover

2
1

15. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-665 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

Removal and replacement: Formatter case 833


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-666 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-667 Disconnect connectors and remove screws

834 Chapter 5 Removal and replacement


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-668 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-669 Remove the ISA

16. Remove the top cover (M527/E52545/M528/E52645).

Removal and replacement: Formatter case 835


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-670 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-671 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

836 Chapter 5 Removal and replacement


Figure 5-672 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-673 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

Removal and replacement: Formatter case 837


Figure 5-674 Rotate the front of the cover up

f. Remove the cover.

Figure 5-675 Remove the cover

17. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

838 Chapter 5 Removal and replacement


a. Remove two screws (callout 1).

Figure 5-676 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-677 Release one cable retainer

Removal and replacement: Formatter case 839


c. M507/E50145 only: Disconnect two connectors.

Figure 5-678 Disconnect two connectors

d. Release one boss.

Figure 5-679 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

840 Chapter 5 Removal and replacement


Figure 5-680 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-681 Remove the cover (M507/E50145)

Removal and replacement: Formatter case 841


18. Remove the paper delivery tray (output bin).

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-682 Release two tabs

1 2

b. Remove the bin.

Figure 5-683 Remove he bin

19. Remove the formatter case.

842 Chapter 5 Removal and replacement


a. M506/E50045/M507/E50145 only: Remove two screws (callout 1), and then remove the sheet-
metal plate (callout 2).

NOTE: M507/E50145 only: The M507/E50145 sheet-metal plate includes a separate black
plastic cable guide (not shown). Do not lose the guide when removing the plate.

Figure 5-684 Remove the sheet-metal plate

b. Carefully pass all cables and wire harnesses through the opening in the formatter case.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-685 Pass all cables and wire harnesses through the opening

Removal and replacement: Formatter case 843


c. Remove one screw (callout 1), and then push down on one tab (callout 2) to release it.

Figure 5-686 Remove one screw

d. Remove the guide.

Figure 5-687 Remove the guide

844 Chapter 5 Removal and replacement


e. Remove four screws (callout 1).

Figure 5-688 Remove four screws

f. Remove five screws (callout 1).

Figure 5-689 Remove five screws

Removal and replacement: Formatter case 845


g. Disconnect one connector (callout 1), and then move the guide out of the way (callout 2).

Figure 5-690 Disconnect one connector

h. Slightly lift up the formatter case (callout 1), rotate the top of the case away from the chassis
(callout 2), and then lift up the case to release it (callout 3).

CAUTION: Pass the FFC through the opening (callout 4) in the formatter while removing the
case.

Figure 5-691 Release the formatter case

4 1
2

i. Remove the formatter case.

NOTE: WiFi models only: If the formatter case is being replaced, make sure that the WiFi PCA
and bracket (callout 1) are transferred to the replacement case.

846 Chapter 5 Removal and replacement


Figure 5-692 Remove the formatter case

20. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Fan (FM1)


Learn how to remove and replace the fan (FM1).

To view a short video of this procedure, click the link below.

Removal and replacement: Fan (FM1) 847


View a video of how to remove and replace the fan (FM1).

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-37 Part information

Part number Part description

RK2-8068-000CN Fan (FM1)

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the tray.

848 Chapter 5 Removal and replacement


a. Pull the tray straight out of the printer until it stops.

Figure 5-693 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-694 Release and remove the tray

2. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

Removal and replacement: Fan (FM1) 849


a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Figure 5-695 Release the support shaft

b. Remove the support shaft.

Figure 5-696 Remove the support shaft

850 Chapter 5 Removal and replacement


c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Figure 5-697 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-698 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Removal and replacement: Fan (FM1) 851


Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Figure 5-699 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-700 Release the left-side retainer arm

852 Chapter 5 Removal and replacement


g. Remove the door.

Figure 5-701 Remove the door

3. Remove the rear door assembly.

a. At the rear of the printer, remove two screws (callout 1).

Figure 5-702 Remove two screws

Removal and replacement: Fan (FM1) 853


b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-703 Rotate the bottom of the cover

c. Pull down on the assembly to remove it.

Figure 5-704 Remove the cover

4. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

854 Chapter 5 Removal and replacement


a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-705 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-706 Remove one screw

Removal and replacement: Fan (FM1) 855


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-707 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-708 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

856 Chapter 5 Removal and replacement


Figure 5-709 Remove the cover

2
1

5. Remove the fan (FM1).

a. At the left side of the printer, disconnect one connector (callout 1), and then release the wire
harness from the retainer (callout 2).

Reinstallation tip: It might be easier to connect the connector first, and then install the wire
harness in the retainer.

Figure 5-710 Disconnect one connector

Removal and replacement: Fan (FM1) 857


b. Release one tab (callout 1), and then remove the fan duct (callout 2).

Figure 5-711 Remove the fan duct

c. Remove one screw (callout 1), and then remove the film bias assembly (callout 2).

Figure 5-712 Remove the film bias assembly

d. Remove the fan (callout 2).

CAUTION: When reinstalled the fan must draw air into the printer. Make sure that the two
arrows embossed on the top of the fan body (near the wire harness) face upward and into the
printer.

858 Chapter 5 Removal and replacement


Figure 5-713 Remove the fan

6. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Fan (FM2)


Learn how to remove and replace the fan (FM2).

To view a short video of this procedure, click the link below.

Removal and replacement: Fan (FM2) 859


M501

View a video of how to remove and replace the fan (FM2) (M501).

M506/E50045

View a video of how to remove and replace the fan (FM2) (M506/E50045).

M507/E50145

View a video of how to remove and replace the fan (FM2) (M507/E50145).

M527/E52545/M528/E52645

View a video of how to remove and replace the fan (FM2) (M527/E52545/M528/E52645).

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-38 Part information

Part number Part description

RK2-8068-000CN Fan (FM2)

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

860 Chapter 5 Removal and replacement


a. Tilt the control panel to the fully raised position.

Figure 5-714 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-715 Remove the cover

Removal and replacement: Fan (FM2) 861


c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-716 Remove two screws

d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-717 Turn the control panel over

862 Chapter 5 Removal and replacement


e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-718 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Figure 5-719 Disconnect one FFC (M507/E50145)

Removal and replacement: Fan (FM2) 863


g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-720 Remove the control panel (M507/E50145)

2. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-721 Pull the tray out until it stops

864 Chapter 5 Removal and replacement


b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-722 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-723 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Removal and replacement: Fan (FM2) 865


Figure 5-724 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

4. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-725 Release the HDD

866 Chapter 5 Removal and replacement


b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-726 Remove the HDD

5. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Disconnect three connectors (callout 1).

Figure 5-727 Disconnect three connectors

Removal and replacement: Fan (FM2) 867


b. Pinch the retainer to release it.

Figure 5-728 Release the fax PCA

c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-729 Remove the fax PCA

1
2

868 Chapter 5 Removal and replacement


6. Remove the formatter.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time.
Doing so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire
harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until other
items—like the hard-disk drive—are removed, so pay close attention while removing the formatter
and accessory items.

a. M501: Disconnect all of the connectors and FFCs, remove four screws (callout 1), and then
remove the formatter.

Figure 5-730 Remove the formatter (M501)

b. M506/E50045/M507/E50145/M527/E52545/M528/E52645: Disconnect all of the connectors


and FFCs, remove four screws (callout 1), and then remove the formatter.

IMPORTANT: Take note of all empty connectors on the formatter before disconnecting any
wire harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until
other items—like the hard-disk drive—are removed, so pay close attention while removing the
formatter and accessories items.

Removal and replacement: Fan (FM2) 869


Figure 5-731 Remove the formatter (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

1
1

7. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-732 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

870 Chapter 5 Removal and replacement


Figure 5-733 Release the upper hinge or remove the cover

c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-734 Release the lower hinge

Removal and replacement: Fan (FM2) 871


d. Stapler models: Remove the door.

Figure 5-735 Remove the door

8. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Figure 5-736 Locate the tabs

872 Chapter 5 Removal and replacement


b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-737 Release one tab

c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-738 Release one tab

Removal and replacement: Fan (FM2) 873


d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-739 Remove the cover

1 2

9. Remove the top-left cover (M527/E52545M528/E52645).

a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-740 Release two tabs

874 Chapter 5 Removal and replacement


b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-741 Release two tabs

c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-742 Slide the cover

Removal and replacement: Fan (FM2) 875


d. Remove the cover.

Figure 5-743 Remove the cover

10. Remove the top-rear cover (M527/E52545/M528/E52645).

a. Remove one screw (callout 1), and then open the rear door.

Figure 5-744 Remove one screw

876 Chapter 5 Removal and replacement


b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-745 Rotate the cover

c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-746 Release one boss

Removal and replacement: Fan (FM2) 877


d. Remove the cover.

Figure 5-747 Remove the cover

11. Remove the rear door assembly.

a. At the rear of the printer, remove two screws (callout 1).

Figure 5-748 Remove two screws

878 Chapter 5 Removal and replacement


b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-749 Rotate the bottom of the cover

c. Pull down on the assembly to remove it.

Figure 5-750 Remove the cover

12. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Removal and replacement: Fan (FM2) 879


Figure 5-751 Release the support shaft

b. Remove the support shaft.

Figure 5-752 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

880 Chapter 5 Removal and replacement


Figure 5-753 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-754 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Removal and replacement: Fan (FM2) 881


Figure 5-755 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-756 Release the left-side retainer arm

882 Chapter 5 Removal and replacement


g. Remove the door.

Figure 5-757 Remove the door

13. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-758 Locate the tabs and bosses

Removal and replacement: Fan (FM2) 883


b. Remove two screws (callout 1).

Figure 5-759 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-760 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

884 Chapter 5 Removal and replacement


Figure 5-761 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-762 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Fan (FM2) 885


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-763 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-764 Remove the cover

2
3

14. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

886 Chapter 5 Removal and replacement


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-765 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-766 Remove one screw

Removal and replacement: Fan (FM2) 887


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-767 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-768 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

888 Chapter 5 Removal and replacement


Figure 5-769 Remove the cover

2
1

15. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-770 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

Removal and replacement: Fan (FM2) 889


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-771 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-772 Disconnect connectors and remove screws

890 Chapter 5 Removal and replacement


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-773 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-774 Remove the ISA

16. Remove the top cover (M527/E52545/M528/E52645).

Removal and replacement: Fan (FM2) 891


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-775 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-776 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

892 Chapter 5 Removal and replacement


Figure 5-777 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-778 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

Removal and replacement: Fan (FM2) 893


Figure 5-779 Rotate the front of the cover up

f. Remove the cover.

Figure 5-780 Remove the cover

17. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

894 Chapter 5 Removal and replacement


a. Remove two screws (callout 1).

Figure 5-781 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-782 Release one cable retainer

Removal and replacement: Fan (FM2) 895


c. M507/E50145 only: Disconnect two connectors.

Figure 5-783 Disconnect two connectors

d. Release one boss.

Figure 5-784 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

896 Chapter 5 Removal and replacement


Figure 5-785 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-786 Remove the cover (M507/E50145)

Removal and replacement: Fan (FM2) 897


18. Remove the paper delivery tray (output bin).

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-787 Release two tabs

1 2

b. Remove the bin.

Figure 5-788 Remove he bin

19. Remove the formatter case.

898 Chapter 5 Removal and replacement


a. M506/E50045/M507/E50145 only: Remove two screws (callout 1), and then remove the sheet-
metal plate (callout 2).

NOTE: M507/E50145 only: The M507/E50145 sheet-metal plate includes a separate black
plastic cable guide (not shown). Do not lose the guide when removing the plate.

Figure 5-789 Remove the sheet-metal plate

b. Carefully pass all cables and wire harnesses through the opening in the formatter case.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-790 Pass all cables and wire harnesses through the opening

Removal and replacement: Fan (FM2) 899


c. Remove one screw (callout 1), and then push down on one tab (callout 2) to release it.

Figure 5-791 Remove one screw

d. Remove the guide.

Figure 5-792 Remove the guide

900 Chapter 5 Removal and replacement


e. Remove four screws (callout 1).

Figure 5-793 Remove four screws

f. Remove five screws (callout 1).

Figure 5-794 Remove five screws

Removal and replacement: Fan (FM2) 901


g. Disconnect one connector (callout 1), and then move the guide out of the way (callout 2).

Figure 5-795 Disconnect one connector

h. Slightly lift up the formatter case (callout 1), rotate the top of the case away from the chassis
(callout 2), and then lift up the case to release it (callout 3).

CAUTION: Pass the FFC through the opening (callout 4) in the formatter while removing the
case.

Figure 5-796 Release the formatter case

4 1
2

i. Remove the formatter case.

NOTE: WiFi models only: If the formatter case is being replaced, make sure that the WiFi PCA
and bracket (callout 1) are transferred to the replacement case.

902 Chapter 5 Removal and replacement


Figure 5-797 Remove the formatter case

20. Remove the fan (FM2).

a. Disconnect one connector (callout 1), and then release the wire harness from the retainer
(callout 2).

Figure 5-798 Disconnect one connector

Removal and replacement: Fan (FM2) 903


b. Release two tabs (callout 1), and then rotate the top of the fan out and away from the printer
(callout 2).

Figure 5-799 Release two tabs

c. Remove the fan.

CAUTION: When reinstalled the fan must draw air into the printer. Make sure that the two
arrows embossed on the right side of the fan body face downward and into the printer.

Figure 5-800 Remove the fan

21. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

904 Chapter 5 Removal and replacement


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Fuser power supply (FPS)


Learn how to remove and replace the fuser power supply (FPS).

To view a short video of this procedure, click the link below.

M501

View a video of how to remove and replace the FPS (M501).

M506/E50045

View a video of how to remove and replace the FPS (M506/E50045).

M507/E50145

View a video of how to remove and replace the FPS (M507/E50145).

M527/E52545/M528/E52645

View a video of how to remove and replace the FPS (M527/E52545/M528/E52645).

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Removal and replacement: Fuser power supply (FPS) 905


Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-39 Part information

Part number Part description

RM2-7948-000CN Fixing (fuser) power supply (FPS; 110V-127V)

RM2-7949-000CN Fixing (fuser) power supply (FPS; 220V-240V)

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

a. Tilt the control panel to the fully raised position.

Figure 5-801 Tilt the control panel up

906 Chapter 5 Removal and replacement


b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-802 Remove the cover

c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-803 Remove two screws

Removal and replacement: Fuser power supply (FPS) 907


d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-804 Turn the control panel over

e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-805 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

908 Chapter 5 Removal and replacement


Figure 5-806 Disconnect one FFC (M507/E50145)

g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-807 Remove the control panel (M507/E50145)

2. Remove the tray.

Removal and replacement: Fuser power supply (FPS) 909


a. Pull the tray straight out of the printer until it stops.

Figure 5-808 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-809 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

910 Chapter 5 Removal and replacement


Figure 5-810 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-811 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

4. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

Removal and replacement: Fuser power supply (FPS) 911


a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-812 Release the HDD

b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-813 Remove the HDD

5. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

912 Chapter 5 Removal and replacement


a. Disconnect three connectors (callout 1).

Figure 5-814 Disconnect three connectors

b. Pinch the retainer to release it.

Figure 5-815 Release the fax PCA

Removal and replacement: Fuser power supply (FPS) 913


c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-816 Remove the fax PCA

1
2

6. Remove the formatter.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time.
Doing so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire
harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until other
items—like the hard-disk drive—are removed, so pay close attention while removing the formatter
and accessory items.

914 Chapter 5 Removal and replacement


a. M501: Disconnect all of the connectors and FFCs, remove four screws (callout 1), and then
remove the formatter.

Figure 5-817 Remove the formatter (M501)

b. M506/E50045/M507/E50145/M527/E52545/M528/E52645: Disconnect all of the connectors


and FFCs, remove four screws (callout 1), and then remove the formatter.

IMPORTANT: Take note of all empty connectors on the formatter before disconnecting any
wire harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until
other items—like the hard-disk drive—are removed, so pay close attention while removing the
formatter and accessories items.

Figure 5-818 Remove the formatter (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

1
1

7. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Removal and replacement: Fuser power supply (FPS) 915


Figure 5-819 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Figure 5-820 Release the upper hinge or remove the cover

916 Chapter 5 Removal and replacement


c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-821 Release the lower hinge

d. Stapler models: Remove the door.

Figure 5-822 Remove the door

8. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Removal and replacement: Fuser power supply (FPS) 917


Figure 5-823 Locate the tabs

b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-824 Release one tab

918 Chapter 5 Removal and replacement


c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-825 Release one tab

d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-826 Remove the cover

1 2

9. Remove the top-left cover (M527/E52545M528/E52645).

Removal and replacement: Fuser power supply (FPS) 919


a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-827 Release two tabs

b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-828 Release two tabs

920 Chapter 5 Removal and replacement


c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-829 Slide the cover

d. Remove the cover.

Figure 5-830 Remove the cover

10. Remove the top-rear cover (M527/E52545/M528/E52645).

Removal and replacement: Fuser power supply (FPS) 921


a. Remove one screw (callout 1), and then open the rear door.

Figure 5-831 Remove one screw

b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-832 Rotate the cover

922 Chapter 5 Removal and replacement


c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-833 Release one boss

d. Remove the cover.

Figure 5-834 Remove the cover

11. Remove the rear door assembly.

Removal and replacement: Fuser power supply (FPS) 923


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-835 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-836 Rotate the bottom of the cover

924 Chapter 5 Removal and replacement


c. Pull down on the assembly to remove it.

Figure 5-837 Remove the cover

12. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Removal and replacement: Fuser power supply (FPS) 925


Figure 5-838 Release the support shaft

b. Remove the support shaft.

Figure 5-839 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

926 Chapter 5 Removal and replacement


Figure 5-840 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-841 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Removal and replacement: Fuser power supply (FPS) 927


Figure 5-842 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-843 Release the left-side retainer arm

928 Chapter 5 Removal and replacement


g. Remove the door.

Figure 5-844 Remove the door

13. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-845 Locate the tabs and bosses

Removal and replacement: Fuser power supply (FPS) 929


b. Remove two screws (callout 1).

Figure 5-846 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-847 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

930 Chapter 5 Removal and replacement


Figure 5-848 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-849 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Fuser power supply (FPS) 931


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-850 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-851 Remove the cover

2
3

14. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

932 Chapter 5 Removal and replacement


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-852 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-853 Remove one screw

Removal and replacement: Fuser power supply (FPS) 933


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-854 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-855 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

934 Chapter 5 Removal and replacement


Figure 5-856 Remove the cover

2
1

15. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-857 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

Removal and replacement: Fuser power supply (FPS) 935


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-858 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-859 Disconnect connectors and remove screws

936 Chapter 5 Removal and replacement


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-860 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-861 Remove the ISA

16. Remove the top cover (M527/E52545/M528/E52645).

Removal and replacement: Fuser power supply (FPS) 937


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-862 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-863 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

938 Chapter 5 Removal and replacement


Figure 5-864 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-865 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

Removal and replacement: Fuser power supply (FPS) 939


Figure 5-866 Rotate the front of the cover up

f. Remove the cover.

Figure 5-867 Remove the cover

17. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

940 Chapter 5 Removal and replacement


a. Remove two screws (callout 1).

Figure 5-868 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-869 Release one cable retainer

Removal and replacement: Fuser power supply (FPS) 941


c. M507/E50145 only: Disconnect two connectors.

Figure 5-870 Disconnect two connectors

d. Release one boss.

Figure 5-871 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

942 Chapter 5 Removal and replacement


Figure 5-872 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-873 Remove the cover (M507/E50145)

Removal and replacement: Fuser power supply (FPS) 943


18. Remove the paper delivery tray (output bin).

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-874 Release two tabs

1 2

b. Remove the bin.

Figure 5-875 Remove he bin

19. Remove the formatter case.

944 Chapter 5 Removal and replacement


a. M506/E50045/M507/E50145 only: Remove two screws (callout 1), and then remove the sheet-
metal plate (callout 2).

NOTE: M507/E50145 only: The M507/E50145 sheet-metal plate includes a separate black
plastic cable guide (not shown). Do not lose the guide when removing the plate.

Figure 5-876 Remove the sheet-metal plate

b. Carefully pass all cables and wire harnesses through the opening in the formatter case.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-877 Pass all cables and wire harnesses through the opening

Removal and replacement: Fuser power supply (FPS) 945


c. Remove one screw (callout 1), and then push down on one tab (callout 2) to release it.

Figure 5-878 Remove one screw

d. Remove the guide.

Figure 5-879 Remove the guide

946 Chapter 5 Removal and replacement


e. Remove four screws (callout 1).

Figure 5-880 Remove four screws

f. Remove five screws (callout 1).

Figure 5-881 Remove five screws

Removal and replacement: Fuser power supply (FPS) 947


g. Disconnect one connector (callout 1), and then move the guide out of the way (callout 2).

Figure 5-882 Disconnect one connector

h. Slightly lift up the formatter case (callout 1), rotate the top of the case away from the chassis
(callout 2), and then lift up the case to release it (callout 3).

CAUTION: Pass the FFC through the opening (callout 4) in the formatter while removing the
case.

Figure 5-883 Release the formatter case

4 1
2

i. Remove the formatter case.

NOTE: WiFi models only: If the formatter case is being replaced, make sure that the WiFi PCA
and bracket (callout 1) are transferred to the replacement case.

948 Chapter 5 Removal and replacement


Figure 5-884 Remove the formatter case

20. Remove the fuser power supply (FPS).

TIP: The FPS includes the optional paper feeder connector (Jetlink accessory tray connector) .

a. Disconnect three connectors (callout 1).

Figure 5-885 Disconnect three connectors

Removal and replacement: Fuser power supply (FPS) 949


b. Remove one screw (callout 1).

Figure 5-886 Remove one screw

c. Disconnect the tray accessory connector (circle callout) and release the wire harness from
the guide.

d. Release four tabs.

TIP: It might be easier to release the upper two tabs by using a small flat-blade screw driver.

950 Chapter 5 Removal and replacement


Figure 5-887 Release four tabs

e. Rotate the left end of the assembly out and away from the printer (callout 1), slide the
assembly to the left to release the right side alignment pins (callout 2), and then remove
the assembly.

Figure 5-888 Remove the assembly

21. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Fuser power supply (FPS) 951


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: DC controller


Learn how to remove and replace the DC controller.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time. Doing
so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.
IMPORTANT: Some figure might show assemblies removed or installed that have not yet been
removed at that specific step. However, the procedures are correct for this printer and the target
assembly. Always thoroughly read the instructions that accompany each figure.

To view a short video of this procedure, click the link below.

M501

View a video of how to remove and replace the DCC (M501).

M506/E50045

View a video of how to remove and replace the DCC (M506M506/E5004).

M507/E50145

View a video of how to remove and replace the DCC (M507/E50145).

M527/E52545/M528/E52645

View a video of how to remove and replace the DCC (M527/E52545/M528/E52645).

Mean time to repair: 12 minutes

Service level: Easy

952 Chapter 5 Removal and replacement


Before performing service
Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-40 Part information

Part number Part description

RM3-7475-010CN DC controller (M527/E52545/M528/E52645)

RM2-8600-000CN DC controller (simplex; M506/E50045/M507/E50145)

RM2-8612-000CN DC controller (duplex; M506/M507/E50145)

RM2-8710-000CN DC controller (simplex; M501)

RM2-7950-000CN DC controller (duplex; M501)

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

Removal and replacement: DC controller 953


a. Tilt the control panel to the fully raised position.

Figure 5-889 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-890 Remove the cover

954 Chapter 5 Removal and replacement


c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-891 Remove two screws

d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-892 Turn the control panel over

Removal and replacement: DC controller 955


e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-893 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Figure 5-894 Disconnect one FFC (M507/E50145)

956 Chapter 5 Removal and replacement


g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-895 Remove the control panel (M507/E50145)

2. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-896 Pull the tray out until it stops

Removal and replacement: DC controller 957


b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-897 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-898 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

958 Chapter 5 Removal and replacement


Figure 5-899 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

4. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-900 Release the HDD

Removal and replacement: DC controller 959


b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-901 Remove the HDD

5. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Disconnect three connectors (callout 1).

Figure 5-902 Disconnect three connectors

960 Chapter 5 Removal and replacement


b. Pinch the retainer to release it.

Figure 5-903 Release the fax PCA

c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-904 Remove the fax PCA

1
2

Removal and replacement: DC controller 961


6. Remove the formatter.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time.
Doing so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire
harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until other
items—like the hard-disk drive—are removed, so pay close attention while removing the formatter
and accessory items.

a. M501: Disconnect all of the connectors and FFCs, remove four screws (callout 1), and then
remove the formatter.

Figure 5-905 Remove the formatter (M501)

b. M506/E50045/M507/E50145/M527/E52545/M528/E52645: Disconnect all of the connectors


and FFCs, remove four screws (callout 1), and then remove the formatter.

IMPORTANT: Take note of all empty connectors on the formatter before disconnecting any
wire harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until
other items—like the hard-disk drive—are removed, so pay close attention while removing the
formatter and accessories items.

962 Chapter 5 Removal and replacement


Figure 5-906 Remove the formatter (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

1
1

7. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-907 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Removal and replacement: DC controller 963


Figure 5-908 Release the upper hinge or remove the cover

c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-909 Release the lower hinge

964 Chapter 5 Removal and replacement


d. Stapler models: Remove the door.

Figure 5-910 Remove the door

8. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Figure 5-911 Locate the tabs

Removal and replacement: DC controller 965


b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-912 Release one tab

c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-913 Release one tab

966 Chapter 5 Removal and replacement


d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-914 Remove the cover

1 2

9. Remove the top-left cover (M527/E52545M528/E52645).

a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-915 Release two tabs

Removal and replacement: DC controller 967


b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-916 Release two tabs

c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-917 Slide the cover

968 Chapter 5 Removal and replacement


d. Remove the cover.

Figure 5-918 Remove the cover

10. Remove the top-rear cover (M527/E52545/M528/E52645).

a. Remove one screw (callout 1), and then open the rear door.

Figure 5-919 Remove one screw

Removal and replacement: DC controller 969


b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-920 Rotate the cover

c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-921 Release one boss

970 Chapter 5 Removal and replacement


d. Remove the cover.

Figure 5-922 Remove the cover

11. Remove the rear door assembly.

a. At the rear of the printer, remove two screws (callout 1).

Figure 5-923 Remove two screws

Removal and replacement: DC controller 971


b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-924 Rotate the bottom of the cover

c. Pull down on the assembly to remove it.

Figure 5-925 Remove the cover

12. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

972 Chapter 5 Removal and replacement


Figure 5-926 Release the support shaft

b. Remove the support shaft.

Figure 5-927 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Removal and replacement: DC controller 973


Figure 5-928 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-929 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

974 Chapter 5 Removal and replacement


Figure 5-930 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-931 Release the left-side retainer arm

Removal and replacement: DC controller 975


g. Remove the door.

Figure 5-932 Remove the door

13. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-933 Locate the tabs and bosses

976 Chapter 5 Removal and replacement


b. Remove two screws (callout 1).

Figure 5-934 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-935 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: DC controller 977


Figure 5-936 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-937 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

978 Chapter 5 Removal and replacement


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-938 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-939 Remove the cover

2
3

14. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

Removal and replacement: DC controller 979


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-940 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-941 Remove one screw

980 Chapter 5 Removal and replacement


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-942 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-943 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

Removal and replacement: DC controller 981


Figure 5-944 Remove the cover

2
1

15. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-945 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

982 Chapter 5 Removal and replacement


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-946 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-947 Disconnect connectors and remove screws

Removal and replacement: DC controller 983


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-948 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-949 Remove the ISA

16. Remove the top cover (M527/E52545/M528/E52645).

984 Chapter 5 Removal and replacement


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-950 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-951 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

Removal and replacement: DC controller 985


Figure 5-952 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-953 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

986 Chapter 5 Removal and replacement


Figure 5-954 Rotate the front of the cover up

f. Remove the cover.

Figure 5-955 Remove the cover

17. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

Removal and replacement: DC controller 987


a. Remove two screws (callout 1).

Figure 5-956 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-957 Release one cable retainer

988 Chapter 5 Removal and replacement


c. M507/E50145 only: Disconnect two connectors.

Figure 5-958 Disconnect two connectors

d. Release one boss.

Figure 5-959 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Removal and replacement: DC controller 989


Figure 5-960 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-961 Remove the cover (M507/E50145)

990 Chapter 5 Removal and replacement


18. Remove the paper delivery tray (output bin).

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-962 Release two tabs

1 2

b. Remove the bin.

Figure 5-963 Remove he bin

19. Remove the formatter case.

Removal and replacement: DC controller 991


a. M506/E50045/M507/E50145 only: Remove two screws (callout 1), and then remove the sheet-
metal plate (callout 2).

NOTE: M507/E50145 only: The M507/E50145 sheet-metal plate includes a separate black
plastic cable guide (not shown). Do not lose the guide when removing the plate.

Figure 5-964 Remove the sheet-metal plate

b. Carefully pass all cables and wire harnesses through the opening in the formatter case.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-965 Pass all cables and wire harnesses through the opening

992 Chapter 5 Removal and replacement


c. Remove one screw (callout 1), and then push down on one tab (callout 2) to release it.

Figure 5-966 Remove one screw

d. Remove the guide.

Figure 5-967 Remove the guide

Removal and replacement: DC controller 993


e. Remove four screws (callout 1).

Figure 5-968 Remove four screws

f. Remove five screws (callout 1).

Figure 5-969 Remove five screws

994 Chapter 5 Removal and replacement


g. Disconnect one connector (callout 1), and then move the guide out of the way (callout 2).

Figure 5-970 Disconnect one connector

h. Slightly lift up the formatter case (callout 1), rotate the top of the case away from the chassis
(callout 2), and then lift up the case to release it (callout 3).

CAUTION: Pass the FFC through the opening (callout 4) in the formatter while removing the
case.

Figure 5-971 Release the formatter case

4 1
2

i. Remove the formatter case.

NOTE: WiFi models only: If the formatter case is being replaced, make sure that the WiFi PCA
and bracket (callout 1) are transferred to the replacement case.

Removal and replacement: DC controller 995


Figure 5-972 Remove the formatter case

20. Remove the DC controller (DCC).

CAUTION: Never remove and then install a replacement DCC and formatter at the same time.
Doing so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

a. Disconnect all of the connectors and flat-flexible cables (FFCs) on the DC controller (DCC).

NOTE: The number and type of connectors and FFCs depends on the printer model.

A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-973 Disconnect all connectors and FFCs

996 Chapter 5 Removal and replacement


b. Remove three screws (callout 1), and then remove the DCC (callout 2).

Figure 5-974 Remove the DCC

21. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: High-voltage power supply


Learn how to remove and replace the high-voltage power supply (HVPS).

Removal and replacement: High-voltage power supply 997


To view a short video of this procedure, click the link below.

View a video of how to remove and replace the HVPS.

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-41 Part information

Part number Part description

RM2-7945-000CN High-voltage power supply (HVPS)

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

1. Remove the tray.

998 Chapter 5 Removal and replacement


a. Pull the tray straight out of the printer until it stops.

Figure 5-975 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-976 Release and remove the tray

2. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

Removal and replacement: High-voltage power supply 999


a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Figure 5-977 Release the support shaft

b. Remove the support shaft.

Figure 5-978 Remove the support shaft

1000 Chapter 5 Removal and replacement


c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Figure 5-979 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-980 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Removal and replacement: High-voltage power supply 1001


Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

Figure 5-981 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-982 Release the left-side retainer arm

1002 Chapter 5 Removal and replacement


g. Remove the door.

Figure 5-983 Remove the door

3. Remove the rear door assembly.

a. At the rear of the printer, remove two screws (callout 1).

Figure 5-984 Remove two screws

Removal and replacement: High-voltage power supply 1003


b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-985 Rotate the bottom of the cover

c. Pull down on the assembly to remove it.

Figure 5-986 Remove the cover

4. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

1004 Chapter 5 Removal and replacement


a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-987 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-988 Remove one screw

Removal and replacement: High-voltage power supply 1005


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-989 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-990 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

1006 Chapter 5 Removal and replacement


Figure 5-991 Remove the cover

2
1

5. Remove the HVPS.

a. Disconnect one FFC (callout 1), five connectors (callout 2), two wire-harness lugs (callout 3),
and then release the wire harness from the retainers (callout 4).

NOTE: An MFP printer is shown in this section. However, the procedure is correct for all
printer models.

The microswitch (callout 3) for the M506/E50045/M507/E50145 only has two wire-harness
terminals.

Figure 5-992 Disconnect the connectors

3
1
4

Removal and replacement: High-voltage power supply 1007


b. Remove two screws (callout 1).

Figure 5-993 Remove two screws

c. Release one tab.

Figure 5-994 Release one tab

d. Remove the HVPS.

Reinstallation tip: When the HVPS is reinstalled, make sure that the springs on the holder are
positioned in the slots on the PCA, and that the PCA is behind the tabs on the holder.

1008 Chapter 5 Removal and replacement


Figure 5-995 Remove the HVPS

e. One spring behind the HVPS is not captive. Do not lose the spring when removing the HVPS.

Figure 5-996 Check the spring

6. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not

Removal and replacement: High-voltage power supply 1009


available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Low-voltage power supply


Learn how to remove and replace the low-voltage power supply (LVPS).

To view a short video of this procedure, click the link below.

M501

View a video of how to remove and replace the LVPS (M051).

M506/E50045

View a video of how to remove and replace the LVPS (M506/E50045).

M507/E50145

View a video of how to remove and replace the LVPS (M507/E50145).

M527/E52545/M528/E52645

View a video of how to remove and replace the LVPS (M527/E52545/M528/E52645).

Mean time to repair: 12 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1010 Chapter 5 Removal and replacement


Table 5-42 Part information

Part number Part description

RM2-7951-000CN Low-voltage power supply (M527/E52545/M528/E52645; 110V-127V)

RM2-7952-000CN Low-voltage power supply (M527/E52545/M528/E52645; 220V-240V)

RM2-7941-000CN Low-voltage power supply (M501/M506/E50045/M507/E50145; 110V-127V)

RM2-7942-000CN Low-voltage power supply (M501/M506/E50045/M507/E50145; 220V-240V)

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

a. Tilt the control panel to the fully raised position.

Figure 5-997 Tilt the control panel up

Removal and replacement: Low-voltage power supply 1011


b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-998 Remove the cover

c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-999 Remove two screws

1012 Chapter 5 Removal and replacement


d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-1000 Turn the control panel over

e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-1001 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Removal and replacement: Low-voltage power supply 1013


Figure 5-1002 Disconnect one FFC (M507/E50145)

g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-1003 Remove the control panel (M507/E50145)

2. Remove the tray.

1014 Chapter 5 Removal and replacement


a. Pull the tray straight out of the printer until it stops.

Figure 5-1004 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-1005 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Removal and replacement: Low-voltage power supply 1015


Figure 5-1006 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-1007 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

4. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

1016 Chapter 5 Removal and replacement


a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-1008 Release the HDD

b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1009 Remove the HDD

5. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

Removal and replacement: Low-voltage power supply 1017


a. Disconnect three connectors (callout 1).

Figure 5-1010 Disconnect three connectors

b. Pinch the retainer to release it.

Figure 5-1011 Release the fax PCA

1018 Chapter 5 Removal and replacement


c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1012 Remove the fax PCA

1
2

6. Remove the formatter.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time.
Doing so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire
harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until other
items—like the hard-disk drive—are removed, so pay close attention while removing the formatter
and accessory items.

Removal and replacement: Low-voltage power supply 1019


a. M501: Disconnect all of the connectors and FFCs, remove four screws (callout 1), and then
remove the formatter.

Figure 5-1013 Remove the formatter (M501)

b. M506/E50045/M507/E50145/M527/E52545/M528/E52645: Disconnect all of the connectors


and FFCs, remove four screws (callout 1), and then remove the formatter.

IMPORTANT: Take note of all empty connectors on the formatter before disconnecting any
wire harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until
other items—like the hard-disk drive—are removed, so pay close attention while removing the
formatter and accessories items.

Figure 5-1014 Remove the formatter (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

1
1

7. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

1020 Chapter 5 Removal and replacement


Figure 5-1015 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Figure 5-1016 Release the upper hinge or remove the cover

Removal and replacement: Low-voltage power supply 1021


c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-1017 Release the lower hinge

d. Stapler models: Remove the door.

Figure 5-1018 Remove the door

8. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

1022 Chapter 5 Removal and replacement


Figure 5-1019 Locate the tabs

b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-1020 Release one tab

Removal and replacement: Low-voltage power supply 1023


c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-1021 Release one tab

d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-1022 Remove the cover

1 2

9. Remove the top-left cover (M527/E52545M528/E52645).

1024 Chapter 5 Removal and replacement


a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-1023 Release two tabs

b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-1024 Release two tabs

Removal and replacement: Low-voltage power supply 1025


c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-1025 Slide the cover

d. Remove the cover.

Figure 5-1026 Remove the cover

10. Remove the top-rear cover (M527/E52545/M528/E52645).

1026 Chapter 5 Removal and replacement


a. Remove one screw (callout 1), and then open the rear door.

Figure 5-1027 Remove one screw

b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-1028 Rotate the cover

Removal and replacement: Low-voltage power supply 1027


c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-1029 Release one boss

d. Remove the cover.

Figure 5-1030 Remove the cover

11. Remove the rear door assembly.

1028 Chapter 5 Removal and replacement


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-1031 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-1032 Rotate the bottom of the cover

Removal and replacement: Low-voltage power supply 1029


c. Pull down on the assembly to remove it.

Figure 5-1033 Remove the cover

12. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

1030 Chapter 5 Removal and replacement


Figure 5-1034 Release the support shaft

b. Remove the support shaft.

Figure 5-1035 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Removal and replacement: Low-voltage power supply 1031


Figure 5-1036 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-1037 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

1032 Chapter 5 Removal and replacement


Figure 5-1038 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-1039 Release the left-side retainer arm

Removal and replacement: Low-voltage power supply 1033


g. Remove the door.

Figure 5-1040 Remove the door

13. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-1041 Locate the tabs and bosses

1034 Chapter 5 Removal and replacement


b. Remove two screws (callout 1).

Figure 5-1042 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-1043 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Low-voltage power supply 1035


Figure 5-1044 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-1045 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

1036 Chapter 5 Removal and replacement


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-1046 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-1047 Remove the cover

2
3

14. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

Removal and replacement: Low-voltage power supply 1037


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-1048 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-1049 Remove one screw

1038 Chapter 5 Removal and replacement


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-1050 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-1051 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

Removal and replacement: Low-voltage power supply 1039


Figure 5-1052 Remove the cover

2
1

15. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-1053 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

1040 Chapter 5 Removal and replacement


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-1054 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-1055 Disconnect connectors and remove screws

Removal and replacement: Low-voltage power supply 1041


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-1056 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-1057 Remove the ISA

16. Remove the top cover (M527/E52545/M528/E52645).

1042 Chapter 5 Removal and replacement


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-1058 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-1059 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

Removal and replacement: Low-voltage power supply 1043


Figure 5-1060 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-1061 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

1044 Chapter 5 Removal and replacement


Figure 5-1062 Rotate the front of the cover up

f. Remove the cover.

Figure 5-1063 Remove the cover

17. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

Removal and replacement: Low-voltage power supply 1045


a. Remove two screws (callout 1).

Figure 5-1064 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-1065 Release one cable retainer

1046 Chapter 5 Removal and replacement


c. M507/E50145 only: Disconnect two connectors.

Figure 5-1066 Disconnect two connectors

d. Release one boss.

Figure 5-1067 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Removal and replacement: Low-voltage power supply 1047


Figure 5-1068 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-1069 Remove the cover (M507/E50145)

1048 Chapter 5 Removal and replacement


18. Remove the paper delivery tray (output bin).

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-1070 Release two tabs

1 2

b. Remove the bin.

Figure 5-1071 Remove he bin

19. Remove the formatter case.

Removal and replacement: Low-voltage power supply 1049


a. M506/E50045/M507/E50145 only: Remove two screws (callout 1), and then remove the sheet-
metal plate (callout 2).

NOTE: M507/E50145 only: The M507/E50145 sheet-metal plate includes a separate black
plastic cable guide (not shown). Do not lose the guide when removing the plate.

Figure 5-1072 Remove the sheet-metal plate

b. Carefully pass all cables and wire harnesses through the opening in the formatter case.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-1073 Pass all cables and wire harnesses through the opening

1050 Chapter 5 Removal and replacement


c. Remove one screw (callout 1), and then push down on one tab (callout 2) to release it.

Figure 5-1074 Remove one screw

d. Remove the guide.

Figure 5-1075 Remove the guide

Removal and replacement: Low-voltage power supply 1051


e. Remove four screws (callout 1).

Figure 5-1076 Remove four screws

f. Remove five screws (callout 1).

Figure 5-1077 Remove five screws

1052 Chapter 5 Removal and replacement


g. Disconnect one connector (callout 1), and then move the guide out of the way (callout 2).

Figure 5-1078 Disconnect one connector

h. Slightly lift up the formatter case (callout 1), rotate the top of the case away from the chassis
(callout 2), and then lift up the case to release it (callout 3).

CAUTION: Pass the FFC through the opening (callout 4) in the formatter while removing the
case.

Figure 5-1079 Release the formatter case

4 1
2

i. Remove the formatter case.

NOTE: WiFi models only: If the formatter case is being replaced, make sure that the WiFi PCA
and bracket (callout 1) are transferred to the replacement case.

Removal and replacement: Low-voltage power supply 1053


Figure 5-1080 Remove the formatter case

20. Remove the LVPS.

a. Remove one screw (callout 1), and then move the power-switch assembly (callout 2) out of the
way.

Figure 5-1081 Move the power-switch assembly

1054 Chapter 5 Removal and replacement


b. Disconnect one connector (callout 1), and then release the wire harness from the guide
(callout 2).

Figure 5-1082 Disconnect one connector

c. Disconnect two connectors (callout 1).

TIP: Squeeze the locking lever on the lower connector to release it.

Figure 5-1083 Disconnect two connectors

Removal and replacement: Low-voltage power supply 1055


d. Remove two screws (callout 1).

Figure 5-1084 Remove two screws

e. Release one tab (callout 1), and then rotate the top of the LVPS out and away from the printer
(callout 2).

Figure 5-1085 Release one tab

f. Slide the LVPS up and away from the printer to release it.

Reinstallation tip: Push down on the LVPS to make sure that it is fully seated on the holder.

1056 Chapter 5 Removal and replacement


Figure 5-1086 Release the LVPS

g. Remove the LVPS.

Figure 5-1087 Remove the LVPS

21. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not

Removal and replacement: Low-voltage power supply 1057


available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Main Motor M1


Learn how to remove and replace the Main Motor M1.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following removal
and replacement repairs.

Mean time to repair: 60 minutes

Service level: Hard

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-43 Part information

Part number Part description

RM2-8684-000CN Main Motor M1

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

1058 Chapter 5 Removal and replacement


○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

a. Tilt the control panel to the fully raised position.

Figure 5-1088 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Removal and replacement: Main Motor M1 1059


Figure 5-1089 Remove the cover

c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-1090 Remove two screws

1060 Chapter 5 Removal and replacement


d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-1091 Turn the control panel over

e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-1092 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Removal and replacement: Main Motor M1 1061


Figure 5-1093 Disconnect one FFC (M507/E50145)

g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-1094 Remove the control panel (M507/E50145)

2. Remove the tray.

1062 Chapter 5 Removal and replacement


a. Pull the tray straight out of the printer until it stops.

Figure 5-1095 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-1096 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Removal and replacement: Main Motor M1 1063


Figure 5-1097 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-1098 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

4. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

1064 Chapter 5 Removal and replacement


a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-1099 Release the HDD

b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1100 Remove the HDD

5. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

Removal and replacement: Main Motor M1 1065


a. Disconnect three connectors (callout 1).

Figure 5-1101 Disconnect three connectors

b. Pinch the retainer to release it.

Figure 5-1102 Release the fax PCA

1066 Chapter 5 Removal and replacement


c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1103 Remove the fax PCA

1
2

6. Remove the formatter.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time.
Doing so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire
harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until other
items—like the hard-disk drive—are removed, so pay close attention while removing the formatter
and accessory items.

Removal and replacement: Main Motor M1 1067


a. M501: Disconnect all of the connectors and FFCs, remove four screws (callout 1), and then
remove the formatter.

Figure 5-1104 Remove the formatter (M501)

b. M506/E50045/M507/E50145/M527/E52545/M528/E52645: Disconnect all of the connectors


and FFCs, remove four screws (callout 1), and then remove the formatter.

IMPORTANT: Take note of all empty connectors on the formatter before disconnecting any
wire harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until
other items—like the hard-disk drive—are removed, so pay close attention while removing the
formatter and accessories items.

Figure 5-1105 Remove the formatter (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

1
1

7. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

1068 Chapter 5 Removal and replacement


Figure 5-1106 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Figure 5-1107 Release the upper hinge or remove the cover

Removal and replacement: Main Motor M1 1069


c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-1108 Release the lower hinge

d. Stapler models: Remove the door.

Figure 5-1109 Remove the door

8. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

1070 Chapter 5 Removal and replacement


Figure 5-1110 Locate the tabs

b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-1111 Release one tab

Removal and replacement: Main Motor M1 1071


c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-1112 Release one tab

d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-1113 Remove the cover

1 2

9. Remove the top-left cover (M527/E52545M528/E52645).

1072 Chapter 5 Removal and replacement


a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-1114 Release two tabs

b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-1115 Release two tabs

Removal and replacement: Main Motor M1 1073


c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-1116 Slide the cover

d. Remove the cover.

Figure 5-1117 Remove the cover

10. Remove the top-rear cover (M527/E52545/M528/E52645).

1074 Chapter 5 Removal and replacement


a. Remove one screw (callout 1), and then open the rear door.

Figure 5-1118 Remove one screw

b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-1119 Rotate the cover

Removal and replacement: Main Motor M1 1075


c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-1120 Release one boss

d. Remove the cover.

Figure 5-1121 Remove the cover

11. Remove the rear door assembly.

1076 Chapter 5 Removal and replacement


a. At the rear of the printer, remove two screws (callout 1).

Figure 5-1122 Remove two screws

b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-1123 Rotate the bottom of the cover

Removal and replacement: Main Motor M1 1077


c. Pull down on the assembly to remove it.

Figure 5-1124 Remove the cover

12. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

1078 Chapter 5 Removal and replacement


Figure 5-1125 Release the support shaft

b. Remove the support shaft.

Figure 5-1126 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Removal and replacement: Main Motor M1 1079


Figure 5-1127 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-1128 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

1080 Chapter 5 Removal and replacement


Figure 5-1129 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-1130 Release the left-side retainer arm

Removal and replacement: Main Motor M1 1081


g. Remove the door.

Figure 5-1131 Remove the door

13. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-1132 Locate the tabs and bosses

1082 Chapter 5 Removal and replacement


b. Remove two screws (callout 1).

Figure 5-1133 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-1134 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Main Motor M1 1083


Figure 5-1135 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-1136 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

1084 Chapter 5 Removal and replacement


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-1137 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-1138 Remove the cover

2
3

14. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

Removal and replacement: Main Motor M1 1085


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-1139 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-1140 Remove one screw

1086 Chapter 5 Removal and replacement


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-1141 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-1142 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

Removal and replacement: Main Motor M1 1087


Figure 5-1143 Remove the cover

2
1

15. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-1144 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

1088 Chapter 5 Removal and replacement


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-1145 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-1146 Disconnect connectors and remove screws

Removal and replacement: Main Motor M1 1089


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-1147 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-1148 Remove the ISA

16. Remove the top cover (M527/E52545/M528/E52645).

1090 Chapter 5 Removal and replacement


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-1149 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-1150 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

Removal and replacement: Main Motor M1 1091


Figure 5-1151 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-1152 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

1092 Chapter 5 Removal and replacement


Figure 5-1153 Rotate the front of the cover up

f. Remove the cover.

Figure 5-1154 Remove the cover

17. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

Removal and replacement: Main Motor M1 1093


a. Remove two screws (callout 1).

Figure 5-1155 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-1156 Release one cable retainer

1094 Chapter 5 Removal and replacement


c. M507/E50145 only: Disconnect two connectors.

Figure 5-1157 Disconnect two connectors

d. Release one boss.

Figure 5-1158 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Removal and replacement: Main Motor M1 1095


Figure 5-1159 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-1160 Remove the cover (M507/E50145)

1096 Chapter 5 Removal and replacement


18. Remove the paper delivery tray (output bin).

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-1161 Release two tabs

1 2

b. Remove the bin.

Figure 5-1162 Remove he bin

19. Remove the formatter case.

Removal and replacement: Main Motor M1 1097


a. M506/E50045/M507/E50145 only: Remove two screws (callout 1), and then remove the sheet-
metal plate (callout 2).

NOTE: M507/E50145 only: The M507/E50145 sheet-metal plate includes a separate black
plastic cable guide (not shown). Do not lose the guide when removing the plate.

Figure 5-1163 Remove the sheet-metal plate

b. Carefully pass all cables and wire harnesses through the opening in the formatter case.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-1164 Pass all cables and wire harnesses through the opening

1098 Chapter 5 Removal and replacement


c. Remove one screw (callout 1), and then push down on one tab (callout 2) to release it.

Figure 5-1165 Remove one screw

d. Remove the guide.

Figure 5-1166 Remove the guide

Removal and replacement: Main Motor M1 1099


e. Remove four screws (callout 1).

Figure 5-1167 Remove four screws

f. Remove five screws (callout 1).

Figure 5-1168 Remove five screws

1100 Chapter 5 Removal and replacement


g. Disconnect one connector (callout 1), and then move the guide out of the way (callout 2).

Figure 5-1169 Disconnect one connector

h. Slightly lift up the formatter case (callout 1), rotate the top of the case away from the chassis
(callout 2), and then lift up the case to release it (callout 3).

CAUTION: Pass the FFC through the opening (callout 4) in the formatter while removing the
case.

Figure 5-1170 Release the formatter case

4 1
2

i. Remove the formatter case.

NOTE: WiFi models only: If the formatter case is being replaced, make sure that the WiFi PCA
and bracket (callout 1) are transferred to the replacement case.

Removal and replacement: Main Motor M1 1101


Figure 5-1171 Remove the formatter case

20. Remove the LVPS.

a. Remove one screw (callout 1), and then move the power-switch assembly (callout 2) out of the
way.

Figure 5-1172 Move the power-switch assembly

1102 Chapter 5 Removal and replacement


b. Disconnect one connector (callout 1), and then release the wire harness from the guide
(callout 2).

Figure 5-1173 Disconnect one connector

c. Disconnect two connectors (callout 1).

TIP: Squeeze the locking lever on the lower connector to release it.

Figure 5-1174 Disconnect two connectors

Removal and replacement: Main Motor M1 1103


d. Remove two screws (callout 1).

Figure 5-1175 Remove two screws

e. Release one tab (callout 1), and then rotate the top of the LVPS out and away from the printer
(callout 2).

Figure 5-1176 Release one tab

f. Slide the LVPS up and away from the printer to release it.

Reinstallation tip: Push down on the LVPS to make sure that it is fully seated on the holder.

1104 Chapter 5 Removal and replacement


Figure 5-1177 Release the LVPS

g. Remove the LVPS.

Figure 5-1178 Remove the LVPS

21. Remove the fan (FM2).

Removal and replacement: Main Motor M1 1105


a. Disconnect one connector (callout 1), and then release the wire harness from the retainer
(callout 2).

Figure 5-1179 Disconnect one connector

b. Release two tabs (callout 1), and then rotate the top of the fan out and away from the printer
(callout 2).

Figure 5-1180 Release two tabs

c. Remove the fan.

CAUTION: When reinstalled the fan must draw air into the printer. Make sure that the two
arrows embossed on the right side of the fan body face downward and into the printer.

1106 Chapter 5 Removal and replacement


Figure 5-1181 Remove the fan

22. Remove the fuser power supply (FPS).

TIP: The FPS includes the optional paper feeder connector (Jetlink accessory tray connector) .

a. Disconnect three connectors (callout 1).

Figure 5-1182 Disconnect three connectors

Removal and replacement: Main Motor M1 1107


b. Remove one screw (callout 1).

Figure 5-1183 Remove one screw

c. Disconnect the tray accessory connector (circle callout) and release the wire harness from
the guide.

d. Release four tabs.

TIP: It might be easier to release the upper two tabs by using a small flat-blade screw driver.

1108 Chapter 5 Removal and replacement


Figure 5-1184 Release four tabs

e. Rotate the left end of the assembly out and away from the printer (callout 1), slide the
assembly to the left to release the right side alignment pins (callout 2), and then remove
the assembly.

Figure 5-1185 Remove the assembly

23. Remove internal cable and holder brackets.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following
removal and replacement repairs.

NOTE: Lay the engine on its left side to make removal or the following parts easier.

Removal and replacement: Main Motor M1 1109


a. Remove one (1) screw from the upper cable bracket.

NOTE: The upper cable bracket assembly does not need to be completely removed, simply
detached and then moved up out of the way and placed on the top of the printer.

b. Remove the cable routing from the upper cable bracket.

c. Lift up on the left side of the cable bracket (callout 1) and slide the bracket towards the front of
the printer (callout 2) to remove the bracket.

1110 Chapter 5 Removal and replacement


d. Remove the fuser power supply bracket (small lower rear bracket) by pulling in the upper and
left side of the bracket and lifting it from the printer.

e. Remove the cables from the lower front cable bracket.

Removal and replacement: Main Motor M1 1111


f. Remove three (3) screws (callout 1) from the bracket assembly.

g. Gently pry up the two (2) tabs on the lower right side of the bracket the remove the bracket
from the printer.

1112 Chapter 5 Removal and replacement


h. Remove two (2) screws (callout 1) from the metal M1 motor shield and remove the shield from
the printer.

i. Remove three (2) screws (callout 1) and then remove the cable bracket located to the right of
the main motor, M1.

NOTE: Carefully lift off the bracket to ensure that the clutch on the back of the guide does
not fall off when removing.

24. Remove the Main Motor M1.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following
removal and replacement repairs.

NOTE: Lay the engine on its left side to make removal or the following parts easier.

Removal and replacement: Main Motor M1 1113


■ Remove three (3) screws from the main motor M1 and then remove the motor from the printer.

Reinstallation tip: When reinstalling the main motor, ensure that the motor board fits under the
tab (Callout 2). Start all three (3) screws to hold the motor in place while adjusting the motor to
ensure that it seats correctly then tighten all three screws.

25. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

1114 Chapter 5 Removal and replacement


Removal and replacement: Paper feed drive assembly
Learn how to remove and replace the Paper feed drive assembly.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following removal
and replacement repairs.

Mean time to repair: 60 minutes

Service level: Hard

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-44 Part information

Part number Part description

RM2-5715-000CN Paper feed drive assembly

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

1. Remove the control panel (M506x/E50045x/M507x/E50145x).

Removal and replacement: Paper feed drive assembly 1115


a. Tilt the control panel to the fully raised position.

Figure 5-1186 Tilt the control panel up

b. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws
cover, and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-1187 Remove the cover

1116 Chapter 5 Removal and replacement


c. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-1188 Remove two screws

d. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-1189 Turn the control panel over

Removal and replacement: Paper feed drive assembly 1117


e. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-1190 Remove the control panel (M506/E50045)

2
1

f. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect
one flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip
is easily dislodged and lost.

Figure 5-1191 Disconnect one FFC (M507/E50145)

1118 Chapter 5 Removal and replacement


g. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-1192 Remove the control panel (M507/E50145)

2. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-1193 Pull the tray out until it stops

Removal and replacement: Paper feed drive assembly 1119


b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Figure 5-1194 Release and remove the tray

3. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-1195 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

1120 Chapter 5 Removal and replacement


Figure 5-1196 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

4. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-1197 Release the HDD

Removal and replacement: Paper feed drive assembly 1121


b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1198 Remove the HDD

5. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Disconnect three connectors (callout 1).

Figure 5-1199 Disconnect three connectors

1122 Chapter 5 Removal and replacement


b. Pinch the retainer to release it.

Figure 5-1200 Release the fax PCA

c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1201 Remove the fax PCA

1
2

Removal and replacement: Paper feed drive assembly 1123


6. Remove the formatter.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time.
Doing so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.

IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire
harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until other
items—like the hard-disk drive—are removed, so pay close attention while removing the formatter
and accessory items.

a. M501: Disconnect all of the connectors and FFCs, remove four screws (callout 1), and then
remove the formatter.

Figure 5-1202 Remove the formatter (M501)

b. M506/E50045/M507/E50145/M527/E52545/M528/E52645: Disconnect all of the connectors


and FFCs, remove four screws (callout 1), and then remove the formatter.

IMPORTANT: Take note of all empty connectors on the formatter before disconnecting any
wire harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until
other items—like the hard-disk drive—are removed, so pay close attention while removing the
formatter and accessories items.

1124 Chapter 5 Removal and replacement


Figure 5-1203 Remove the formatter (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

1
1

7. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

a. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and
then rotate the cover away from the printer (callout 2).

Figure 5-1204 Open the door or release the cover

2
1

b. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

Removal and replacement: Paper feed drive assembly 1125


Figure 5-1205 Release the upper hinge or remove the cover

c. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-1206 Release the lower hinge

1126 Chapter 5 Removal and replacement


d. Stapler models: Remove the door.

Figure 5-1207 Remove the door

8. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

a. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab
(callout 2) on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Figure 5-1208 Locate the tabs

Removal and replacement: Paper feed drive assembly 1127


b. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-1209 Release one tab

c. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-1210 Release one tab

1128 Chapter 5 Removal and replacement


d. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away
from the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-1211 Remove the cover

1 2

9. Remove the top-left cover (M527/E52545M528/E52645).

a. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-1212 Release two tabs

Removal and replacement: Paper feed drive assembly 1129


b. Continue to rotate the cover away from the printer to release two more tabs at the middle of
the cover.

Figure 5-1213 Release two tabs

c. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-1214 Slide the cover

1130 Chapter 5 Removal and replacement


d. Remove the cover.

Figure 5-1215 Remove the cover

10. Remove the top-rear cover (M527/E52545/M528/E52645).

a. Remove one screw (callout 1), and then open the rear door.

Figure 5-1216 Remove one screw

Removal and replacement: Paper feed drive assembly 1131


b. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-1217 Rotate the cover

c. Continue to rotate the cover away from the printer to release one boss.

Figure 5-1218 Release one boss

1132 Chapter 5 Removal and replacement


d. Remove the cover.

Figure 5-1219 Remove the cover

11. Remove the rear door assembly.

a. At the rear of the printer, remove two screws (callout 1).

Figure 5-1220 Remove two screws

Removal and replacement: Paper feed drive assembly 1133


b. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-1221 Rotate the bottom of the cover

c. Pull down on the assembly to remove it.

Figure 5-1222 Remove the cover

12. Remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

a. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

1134 Chapter 5 Removal and replacement


Figure 5-1223 Release the support shaft

b. Remove the support shaft.

Figure 5-1224 Remove the support shaft

c. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

Removal and replacement: Paper feed drive assembly 1135


Figure 5-1225 Remove the guide

d. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-1226 Release the pressure-release link

1
2

e. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over
the sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right
hinge (callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not
attempt to completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the
door.

1136 Chapter 5 Removal and replacement


Figure 5-1227 Release the door

2
3

f. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-1228 Release the left-side retainer arm

Removal and replacement: Paper feed drive assembly 1137


g. Remove the door.

Figure 5-1229 Remove the door

13. Remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-1230 Locate the tabs and bosses

1138 Chapter 5 Removal and replacement


b. Remove two screws (callout 1).

Figure 5-1231 Remove two screws

c. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-1232 Release one boss

d. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Removal and replacement: Paper feed drive assembly 1139


Figure 5-1233 Release two bosses

e. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade
screw driver to easily release this tab.

Figure 5-1234 Release one tab

f. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

1140 Chapter 5 Removal and replacement


TIP: Use a small flat-blade screw driver to easily release this tab.

Figure 5-1235 Release one tab

g. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of
the printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the
edge of the workspace. Do not let the printer tip and fall off of the workspace when removing
the cover.

Figure 5-1236 Remove the cover

2
3

14. Remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can
be easily dislodged. Do not lose the guides when the cover is removed or installed.

Removal and replacement: Paper feed drive assembly 1141


NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and
bosses on the inside of the cover.

Figure 5-1237 Locate of the tabs and bosses

b. Remove one screw (callout 1).

Figure 5-1238 Remove one screw

1142 Chapter 5 Removal and replacement


c. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the
cover away from the printer to release three tabs (callout 2).

Figure 5-1239 Release one boss and three tabs

d. At the bottom edge of the cover, release two tabs.

Figure 5-1240 Release two tabs

e. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide
the cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom
tabs (released in the previous step) are completely disengaged from the chassis.

Removal and replacement: Paper feed drive assembly 1143


Figure 5-1241 Remove the cover

2
1

15. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner
control board (SCB).

a. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-1242 Remove one screw

b. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the
opening in the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

1144 Chapter 5 Removal and replacement


TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from
the printer, and then moved out of the way.

Figure 5-1243 Disconnect cables and connectors

4
1

c. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-1244 Disconnect connectors and remove screws

Removal and replacement: Paper feed drive assembly 1145


d. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-1245 Slide the ISA towards the back of the printer

e. Remove the ISA.

Figure 5-1246 Remove the ISA

16. Remove the top cover (M527/E52545/M528/E52645).

1146 Chapter 5 Removal and replacement


a. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal
plate (callout 2).

Figure 5-1247 Remove one screw and the plate

b. At the top rear of the printer, remove three screws (callout 1).

Figure 5-1248 Remove three screws

c. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than
the other two screws, and is surrounded by sheet-metal. It might appear that this screw does
not need to be removed. Remove this screw.

Removal and replacement: Paper feed drive assembly 1147


Figure 5-1249 Remove three screws

d. At the front left of the printer, release one boss.

Figure 5-1250 Release one boss

e. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole
in the cover (callout 1).

1148 Chapter 5 Removal and replacement


Figure 5-1251 Rotate the front of the cover up

f. Remove the cover.

Figure 5-1252 Remove the cover

17. Remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/
E50045/M507/E50145 models and the M501 printer.

Removal and replacement: Paper feed drive assembly 1149


a. Remove two screws (callout 1).

Figure 5-1253 Remove two screws

b. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-1254 Release one cable retainer

1150 Chapter 5 Removal and replacement


c. M507/E50145 only: Disconnect two connectors.

Figure 5-1255 Disconnect two connectors

d. Release one boss.

Figure 5-1256 Release one boss

e. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then
remove the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the
hole in the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Removal and replacement: Paper feed drive assembly 1151


Figure 5-1257 Remove the cover (M506/E50045)

f. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole
in the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the
cover.

Figure 5-1258 Remove the cover (M507/E50145)

1152 Chapter 5 Removal and replacement


18. Remove the paper delivery tray (output bin).

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

a. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-1259 Release two tabs

1 2

b. Remove the bin.

Figure 5-1260 Remove he bin

19. Remove the formatter case.

Removal and replacement: Paper feed drive assembly 1153


a. M506/E50045/M507/E50145 only: Remove two screws (callout 1), and then remove the sheet-
metal plate (callout 2).

NOTE: M507/E50145 only: The M507/E50145 sheet-metal plate includes a separate black
plastic cable guide (not shown). Do not lose the guide when removing the plate.

Figure 5-1261 Remove the sheet-metal plate

b. Carefully pass all cables and wire harnesses through the opening in the formatter case.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-1262 Pass all cables and wire harnesses through the opening

1154 Chapter 5 Removal and replacement


c. Remove one screw (callout 1), and then push down on one tab (callout 2) to release it.

Figure 5-1263 Remove one screw

d. Remove the guide.

Figure 5-1264 Remove the guide

Removal and replacement: Paper feed drive assembly 1155


e. Remove four screws (callout 1).

Figure 5-1265 Remove four screws

f. Remove five screws (callout 1).

Figure 5-1266 Remove five screws

1156 Chapter 5 Removal and replacement


g. Disconnect one connector (callout 1), and then move the guide out of the way (callout 2).

Figure 5-1267 Disconnect one connector

h. Slightly lift up the formatter case (callout 1), rotate the top of the case away from the chassis
(callout 2), and then lift up the case to release it (callout 3).

CAUTION: Pass the FFC through the opening (callout 4) in the formatter while removing the
case.

Figure 5-1268 Release the formatter case

4 1
2

i. Remove the formatter case.

NOTE: WiFi models only: If the formatter case is being replaced, make sure that the WiFi PCA
and bracket (callout 1) are transferred to the replacement case.

Removal and replacement: Paper feed drive assembly 1157


Figure 5-1269 Remove the formatter case

20. Remove the LVPS.

a. Remove one screw (callout 1), and then move the power-switch assembly (callout 2) out of the
way.

Figure 5-1270 Move the power-switch assembly

1158 Chapter 5 Removal and replacement


b. Disconnect one connector (callout 1), and then release the wire harness from the guide
(callout 2).

Figure 5-1271 Disconnect one connector

c. Disconnect two connectors (callout 1).

TIP: Squeeze the locking lever on the lower connector to release it.

Figure 5-1272 Disconnect two connectors

Removal and replacement: Paper feed drive assembly 1159


d. Remove two screws (callout 1).

Figure 5-1273 Remove two screws

e. Release one tab (callout 1), and then rotate the top of the LVPS out and away from the printer
(callout 2).

Figure 5-1274 Release one tab

f. Slide the LVPS up and away from the printer to release it.

Reinstallation tip: Push down on the LVPS to make sure that it is fully seated on the holder.

1160 Chapter 5 Removal and replacement


Figure 5-1275 Release the LVPS

g. Remove the LVPS.

Figure 5-1276 Remove the LVPS

21. Remove the fan (FM2).

Removal and replacement: Paper feed drive assembly 1161


a. Disconnect one connector (callout 1), and then release the wire harness from the retainer
(callout 2).

Figure 5-1277 Disconnect one connector

b. Release two tabs (callout 1), and then rotate the top of the fan out and away from the printer
(callout 2).

Figure 5-1278 Release two tabs

c. Remove the fan.

CAUTION: When reinstalled the fan must draw air into the printer. Make sure that the two
arrows embossed on the right side of the fan body face downward and into the printer.

1162 Chapter 5 Removal and replacement


Figure 5-1279 Remove the fan

22. Remove the fuser power supply (FPS).

TIP: The FPS includes the optional paper feeder connector (Jetlink accessory tray connector) .

a. Disconnect three connectors (callout 1).

Figure 5-1280 Disconnect three connectors

Removal and replacement: Paper feed drive assembly 1163


b. Remove one screw (callout 1).

Figure 5-1281 Remove one screw

c. Disconnect the tray accessory connector (circle callout) and release the wire harness from
the guide.

d. Release four tabs.

TIP: It might be easier to release the upper two tabs by using a small flat-blade screw driver.

1164 Chapter 5 Removal and replacement


Figure 5-1282 Release four tabs

e. Rotate the left end of the assembly out and away from the printer (callout 1), slide the
assembly to the left to release the right side alignment pins (callout 2), and then remove
the assembly.

Figure 5-1283 Remove the assembly

23. Remove internal cable and holder brackets.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following
removal and replacement repairs.

NOTE: Lay the engine on its left side to make removal or the following parts easier.

Removal and replacement: Paper feed drive assembly 1165


a. Remove one (1) screw from the upper cable bracket.

NOTE: The upper cable bracket assembly does not need to be completely removed, simply
detached and then moved up out of the way and placed on the top of the printer.

b. Remove the cable routing from the upper cable bracket.

c. Lift up on the left side of the cable bracket (callout 1) and slide the bracket towards the front of
the printer (callout 2) to remove the bracket.

1166 Chapter 5 Removal and replacement


d. Remove the fuser power supply bracket (small lower rear bracket) by pulling in the upper and
left side of the bracket and lifting it from the printer.

e. Remove the cables from the lower front cable bracket.

Removal and replacement: Paper feed drive assembly 1167


f. Remove three (3) screws (callout 1) from the bracket assembly.

g. Gently pry up the two (2) tabs on the lower right side of the bracket the remove the bracket
from the printer.

1168 Chapter 5 Removal and replacement


h. Remove two (2) screws (callout 1) from the metal M1 motor shield and remove the shield from
the printer.

i. Remove three (2) screws (callout 1) and then remove the cable bracket located to the right of
the main motor, M1.

NOTE: Carefully lift off the bracket to ensure that the clutch on the back of the guide does
not fall off when removing.

24. Remove the Paper feed drive assembly.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following
removal and replacement repairs.

NOTE: Lay the engine on its left side to make removal or the following parts easier.

Removal and replacement: Paper feed drive assembly 1169


a. Remove six (6) black screws (callout 1).

b. Remove the paper feed drive assembly by gently lifting on the top side and remove it out from
the printer.

Reinstallation tip: When reinstalling, ensure the white drive gear is in the right orientation. You
may need to adjust before reinstalling the feed drive assembly.

1170 Chapter 5 Removal and replacement


25. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Paper delivery assembly


Learn how to remove and replace the delivery assembly.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following removal
and replacement repairs.

Removal and replacement: Paper delivery assembly 1171


Mean time to repair: 60 minutes

Service level: Difficult

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-45 Part information

Part number Part description

RM2-5684-000CN Simplex paper delivery assembly

RM2-5683-000CN Duplex paper delivery assembly

Required tools
● Small flat-blade screwdriver

● #2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

1. Remove the control panel (M506x/E50045x/M507x/E50145x)


Follow these steps to remove the control panel (M506x/E50045x/M507x/E50145x).

1172 Chapter 5 Removal and replacement


1. Tilt the control panel to the fully raised position.

Figure 5-1284 Tilt the control panel up

2. Use the small flat-blade screwdriver supplied in the kit to release the control-panel screws cover,
and then remove the cover.

TIP: The screwdriver has a reversible shaft. Simply pull the shaft out of the handle, and then
reinstall it with the desired end facing out.

Figure 5-1285 Remove the cover

Remove the control panel (M506x/E50045x/M507x/E50145x) 1173


3. Use the small Phillips screwdriver supplied in the kit to remove two screws (callout 1).

IMPORTANT: Store the screws in a secure place where they cannot fall down into the printer.

Figure 5-1286 Remove two screws

4. Turn the control panel over (callout 1), to gain access to the bottom side.

Figure 5-1287 Turn the control panel over

1174 Chapter 5 Removal and replacement


5. M506/E50045 only: Disconnect one HDMI cable (callout 1), one connector (callout 2), and then
remove the control panel.

Figure 5-1288 Remove the control panel (M506/E50045)

2
1

6. M507/E50154 only: If the formatter cover has not been removed, remove it now. Disconnect one
flat-flexible cable (FFC).

CAUTION: ESD sensitive part.

NOTE: This connector is a zero-insertion force (ZIF) connector. Open the locking clip. The clip is
easily dislodged and lost.

Figure 5-1289 Disconnect one FFC (M507/E50145)

Remove the control panel (M506x/E50045x/M507x/E50145x) 1175


7. M507/E50145 only: Pass the FFC through the opening in the cover, and then remove the control
panel.

CAUTION: ESD sensitive part.

Figure 5-1290 Remove the control panel (M507/E50145)

2. Remove the tray


Follow these steps to remove the tray.

1. Pull the tray straight out of the printer until it stops.

Figure 5-1291 Pull the tray out until it stops

1176 Chapter 5 Removal and replacement


2. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to new
tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required per engine.

Figure 5-1292 Release and remove the tray

3. Remove the formatter cover


Follow these steps to remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-1293 Remove the formatter cover (M501)

Remove the formatter cover 1177


● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of the
printer to remove it.

Figure 5-1294 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

4. Remove the hard-disk drive (HDD models)


Follow these steps to remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

1. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-1295 Release the HDD

1178 Chapter 5 Removal and replacement


2. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then slide it
as shown (callout 2) to remove it.

Figure 5-1296 Remove the HDD

5. Remove the fax PCA (M527/E52545/M528/E52645 fax models)


Follow these steps to remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

1. Disconnect three connectors (callout 1).

Figure 5-1297 Disconnect three connectors

Remove the fax PCA (M527/E52545/M528/E52645 fax models) 1179


2. Pinch the retainer to release it.

Figure 5-1298 Release the fax PCA

3. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then slide
it as shown (callout 2) to remove it.

Figure 5-1299 Remove the fax PCA

1
2

1180 Chapter 5 Removal and replacement


6. Remove the formatter
Follow these steps to remove the formatter.

CAUTION: Never remove and then install a replacement DCC and formatter at the same time. Doing
so will cause the printer to become unstable.

If a replacement DCC and formatter must be installed, first remove and install the formatter. Test
operate the printer, and then if necessary install a replacement DCC.
IMPORTANT: Take note of all empty connectors on the PCA before disconnecting any wire harnesses
or flat-flexible cables (FFCs). Some empty connectors might not be visible until other items—like the
hard-disk drive—are removed, so pay close attention while removing the formatter and accessory
items.

1. M501: Disconnect all of the connectors and FFCs, remove four screws (callout 1), and then remove
the formatter.

Figure 5-1300 Remove the formatter (M501)

2. M506/E50045/M507/E50145/M527/E52545/M528/E52645: Disconnect all of the connectors and


FFCs, remove four screws (callout 1), and then remove the formatter.

IMPORTANT: Take note of all empty connectors on the formatter before disconnecting any wire
harnesses or flat-flexible cables (FFCs). Some empty connectors might not be visible until other
items—like the hard-disk drive—are removed, so pay close attention while removing the formatter
and accessories items.

Remove the formatter 1181


Figure 5-1301 Remove the formatter (M506/E50045/M507/E50145/M527/E52545/M528/E52645)

1
1

7. Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645)


Follow these steps to remove the stapler door or stapler blank cover (M527/E52545/M528/E52645).

1. Do one of the following:

● Stapler models: Open the stapler door.

● Non-stapler models: Use a small flat-blade screw driver to release two tabs (callout 1), and then
rotate the cover away from the printer (callout 2).

Figure 5-1302 Open the door or release the cover

2
1

2. Do one of the following:

● Stapler models: Use a small flat-blade screwdriver to release the upper hinge.

● Non-stapler models: Slide the cover toward the front of the printer to remove it.

1182 Chapter 5 Removal and replacement


Figure 5-1303 Release the upper hinge or remove the cover

3. Stapler models: Use a small flat-blade screwdriver to release the lower hinge.

Figure 5-1304 Release the lower hinge

Remove the stapler door or stapler blank cover (M527/E52545/M528/E52645) 1183


4. Stapler models: Remove the door.

Figure 5-1305 Remove the door

8. Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645)


Follow these steps to remove the stapler stationary (inner) cover (M527/E52545/M528/E52645).

NOTE: Stapler models only.

1. Before proceeding, take note of the locations of the upper tab (callout 1) and the lower tab (callout 2)
on the stapler stationary (inner) cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs.

Figure 5-1306 Locate the tabs

1184 Chapter 5 Removal and replacement


2. Use a long-shaft small flat-blade screwdriver to release the lower tab.

Figure 5-1307 Release one tab

3. Use a long-shaft small flat-blade screwdriver to release the upper tab.

Figure 5-1308 Release one tab

Remove the stapler stationary (inner) cover (M527/E52545/M528/E52645) 1185


4. With the tabs disengaged the front of the cover is released. Rotate the front of the cover away from
the printer (callout 1) to release the rear of the cover (callout 2), and then remove it.

Figure 5-1309 Remove the cover

1 2

9. Remove the top-left cover (M527/E52545M528/E52645)


Follow these steps to remove the top-left cover (M527/E52545M528/E52645).

1. Open the toner-cartridge door, release two tabs (callout 1), and then rotate the rear edge of the
cover away from the printer.

Figure 5-1310 Release two tabs

1186 Chapter 5 Removal and replacement


2. Continue to rotate the cover away from the printer to release two more tabs at the middle of the
cover.

Figure 5-1311 Release two tabs

3. Slide the cover toward the rear of the printer to release two bosses at the front of the cover.

Figure 5-1312 Slide the cover

Remove the top-left cover (M527/E52545M528/E52645) 1187


4. Remove the cover.

Figure 5-1313 Remove the cover

10. Remove the top-rear cover (M527/E52545/M528/E52645)


Follow these steps to remove the top-rear cover (M527/E52545/M528/E52645).

1. Remove one screw (callout 1), and then open the rear door.

Figure 5-1314 Remove one screw

1188 Chapter 5 Removal and replacement


2. Rotate the exposed edge of the cover away from the printer (as shown).

Figure 5-1315 Rotate the cover

3. Continue to rotate the cover away from the printer to release one boss.

Figure 5-1316 Release one boss

Remove the top-rear cover (M527/E52545/M528/E52645) 1189


4. Remove the cover.

Figure 5-1317 Remove the cover

11. Remove the rear door assembly


Follow these steps to remove the rear door assembly.

1. At the rear of the printer, remove two screws (callout 1).

Figure 5-1318 Remove two screws

1190 Chapter 5 Removal and replacement


2. Rotate the bottom edge of the assembly away from the printer to release it.

Figure 5-1319 Rotate the bottom of the cover

3. Pull down on the assembly to remove it.

Figure 5-1320 Remove the cover

12. Remove the cartridge door assembly


Follow these steps to remove the cartridge door assembly.

NOTE: If the toner cartridge was not removed prior to servicing the printer, remove it now.

1. Release the support shaft (callout 1), and then slide it toward the center of the door (callout 2).

TIP: It might be easier to release the support shaft by using a small flat-blade screwdriver.

Remove the cartridge door assembly 1191


Figure 5-1321 Release the support shaft

2. Remove the support shaft.

Figure 5-1322 Remove the support shaft

3. Release one tab (callout 1), and then slide the guide out of the printer (callout 2).

CAUTION: Be careful, the tab (callout 1) can be easily broken.

1192 Chapter 5 Removal and replacement


Figure 5-1323 Remove the guide

4. Use a small flat-blade screwdriver to gently pry the white-plastic door arm (callout 1) off of the
gray-plastic pressure-release link (callout 2) to release the door arm.

Figure 5-1324 Release the pressure-release link

1
2

5. With the door in the partially closed position, slightly raise the left end (callout 1; raise it over the
sheet-metal hinge boss), and then slide the door to the left (callout 2) to release the right hinge
(callout 3).

CAUTION: The door is still attached to the printer by the left-side retainer arm. Do not attempt to
completely remove the door.

Reinstallation tip: When reinstalling the door, there are two right-side hinge pins (not shown in
callout 3).

Keep a finger pressed on the left-side retainer arm so that it does not disengage from the door.

Remove the cartridge door assembly 1193


Figure 5-1325 Release the door

2
3

6. Rotate the door away from the printer until the keyed pin on the left-side retainer arm can
disengage from the door.

Figure 5-1326 Release the left-side retainer arm

1194 Chapter 5 Removal and replacement


7. Remove the door.

Figure 5-1327 Remove the door

13. Remove the right cover


Follow these steps to remove the right cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can be
easily dislodged. Do not lose the guides when the cover is removed or installed.

An MFP printer is shown in this section. However, the procedure is correct for all printer models.

1. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Figure 5-1328 Locate the tabs and bosses

Remove the right cover 1195


2. Remove two screws (callout 1).

Figure 5-1329 Remove two screws

3. At the rear of the printer, release one boss.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the edge of
the workspace. Do not let the printer tip and fall off of the workspace when removing the cover.

Figure 5-1330 Release one boss

4. At the bottom edge of the cover, release two bosses.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the edge of
the workspace. Do not let the printer tip and fall off of the workspace when removing the cover.

1196 Chapter 5 Removal and replacement


Figure 5-1331 Release two bosses

5. Near the formatter, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the edge of
the workspace. Do not let the printer tip and fall off of the workspace when removing the cover.

TIP: Hold the bottom of the cover away from the printer, and then use a small flat-blade screw
driver to easily release this tab.

Figure 5-1332 Release one tab

6. At the top rear edge of the cover, release one tab.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the edge of
the workspace. Do not let the printer tip and fall off of the workspace when removing the cover.

TIP: Use a small flat-blade screw driver to easily release this tab.

Remove the right cover 1197


Figure 5-1333 Release one tab

7. Rotate the rear of the cover away from the printer (callout 1), slide the cover toward the front of the
printer (callout 2) to release two bosses (callout 3), and then remove the cover.

CAUTION: It might be easier to remove the cover with the printer slightly hanging over the edge of
the workspace. Do not let the printer tip and fall off of the workspace when removing the cover.

Figure 5-1334 Remove the cover

2
3

14. Remove the left cover


Follow these steps to remove the left cover.

IMPORTANT: The black-plastic cassette front and rear guides (located inside the tray cavity) can be
easily dislodged. Do not lose the guides when the cover is removed or installed.

NOTE: An MFP printer is shown in this section. However, the procedure is correct for all printer
models.

1198 Chapter 5 Removal and replacement


1. Before proceeding, take note of the location of the tabs and bosses on the inside of the cover.

Reinstallation tip: When reinstalling the cover, take note of the location of the tabs and bosses on
the inside of the cover.

Figure 5-1335 Locate of the tabs and bosses

2. Remove one screw (callout 1).

Figure 5-1336 Remove one screw

Remove the left cover 1199


3. At the front of the printer, release one boss (callout 1), and then rotate the front edge of the cover
away from the printer to release three tabs (callout 2).

Figure 5-1337 Release one boss and three tabs

4. At the bottom edge of the cover, release two tabs.

Figure 5-1338 Release two tabs

5. Continue to rotate the front edge of the cover away from the printer (callout 1), and then slide the
cover toward the rear of the printer (callout 2) to remove it.

NOTE: If the cover is difficult to rotate or slide as shown below, make sure that the bottom tabs
(released in the previous step) are completely disengaged from the chassis.

1200 Chapter 5 Removal and replacement


Figure 5-1339 Remove the cover

2
1

15. Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645)


Follow these steps to remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645).

NOTE: The ISA includes the document feeder, sub-scanner assembly (SSA), and the scanner control
board (SCB).

1. Remove one screw (callout 1).

IMPORTANT: This screw fastens the ISA ground plate to the printer chassis. Do not lose this
screw.

Figure 5-1340 Remove one screw

Remove the integrated-scanner assembly (ISA) (M527/E52545/M528/E52645) 1201


2. Disconnect three connectors (callout 1), pass the wire harnesses and cables through the opening in
the cover (callout 2), and then release them from the retainers (callout 3).

NOTE: One cable (callout 4) does not need to pass through the opening in the cover.

TIP: It might be easier if the WiFi PCA and holder (not all models; callout 5) is detached from the
printer, and then moved out of the way.

Figure 5-1341 Disconnect cables and connectors

4
1

3. Disconnect three connectors (callout 1), and then remove six screws (callout 2).

Figure 5-1342 Disconnect connectors and remove screws

1202 Chapter 5 Removal and replacement


4. Slightly slide the ISA towards the back of the printer to release it.

Figure 5-1343 Slide the ISA towards the back of the printer

5. Remove the ISA.

Figure 5-1344 Remove the ISA

16. Remove the top cover (M527/E52545/M528/E52645)


Follow these steps to remove the top cover (M527/E52545/M528/E52645).

Remove the top cover (M527/E52545/M528/E52645) 1203


1. At the front right of the printer, remove one screw (callout 1), and then remove the sheet-metal plate
(callout 2).

Figure 5-1345 Remove one screw and the plate

2. At the top rear of the printer, remove three screws (callout 1).

Figure 5-1346 Remove three screws

3. At the top front of the printer, remove three screws (callout 1).

NOTE: The screw (callout 2) on the lower-right portion of the cover is a different color than the
other two screws, and is surrounded by sheet-metal. It might appear that this screw does not need
to be removed. Remove this screw.

1204 Chapter 5 Removal and replacement


Figure 5-1347 Remove three screws

4. At the front left of the printer, release one boss.

Figure 5-1348 Release one boss

5. Rotate the front of the cover up and away from the printer.

CAUTION: As the cover is rotated up, carefully pass the cables and wire harnesses the hole in the
cover (callout 1).

Remove the top cover (M527/E52545/M528/E52645) 1205


Figure 5-1349 Rotate the front of the cover up

6. Remove the cover.

Figure 5-1350 Remove the cover

17. Remove the top cover (M501/M506/E50045/M507/E50145)


Follow these steps to remove the top cover (M501/M506/E50045/M507/E50145).

The M506x/E50045x is shown in this procedure. However, the steps are correct for all M506/E50045/
M507/E50145 models and the M501 printer.

1206 Chapter 5 Removal and replacement


1. Remove two screws (callout 1).

Figure 5-1351 Remove two screws

2. M506/E50045/ only: Release one cable retainer from the chassis.

TIP: Depress the tab on the retainer to release it.

Figure 5-1352 Release one cable retainer

Remove the top cover (M501/M506/E50045/M507/E50145) 1207


3. M507/E50145 only: Disconnect two connectors.

Figure 5-1353 Disconnect two connectors

4. Release one boss.

Figure 5-1354 Release one boss

5. M506/E50045/ only: Rotate the front of the cover up and away from the printer, and then remove
the cover.

CAUTION: M506x/E50045x only: As the cover is rotated up, carefully pass the cables the hole in
the chassis (callout 1).

NOTE: LCD control panel models only: Disconnect the control panel before removing the cover.

1208 Chapter 5 Removal and replacement


Figure 5-1355 Remove the cover (M506/E50045)

6. M507/E50145only: Rotate the front of the cover up and away from the printer, and then remove the
cover.

CAUTION: M507x/E50145x only: As the cover is rotated up, carefully pass the cables the hole in
the chassis (callout 1).

IMPORTANT: If the top cover is being replaced, make sure to transfer the WiFi PCA from the
discarded cover to the replacement cover.

NOTE: LCD control panel models only: Disconnect the control panel before removing the cover.

Figure 5-1356 Remove the cover (M507/E50145)

18. Remove the paper delivery tray (output bin)


Follow these steps to remove the paper delivery tray (output bin).

Remove the paper delivery tray (output bin) 1209


NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer models.

1. Release two tabs (callout 1), and then slide the cover toward the front of the printer (callout 2).

Figure 5-1357 Release two tabs

1 2

2. Remove the bin.

Figure 5-1358 Remove he bin

19. Remove the formatter case


Follow these steps to remove the formatter case.

1. M506/E50045/M507/E50145 only: Remove two screws (callout 1), and then remove the sheet-metal
plate (callout 2).

NOTE: M507/E50145 only: The M507/E50145 sheet-metal plate includes a separate black plastic
cable guide (not shown). Do not lose the guide when removing the plate.

1210 Chapter 5 Removal and replacement


Figure 5-1359 Remove the sheet-metal plate

2. Carefully pass all cables and wire harnesses through the opening in the formatter case.

NOTE: A SFP printer is shown in this section. However, the procedure is correct for all printer
models.

Figure 5-1360 Pass all cables and wire harnesses through the opening

Remove the formatter case 1211


3. Remove one screw (callout 1), and then push down on one tab (callout 2) to release it.

Figure 5-1361 Remove one screw

4. Remove the guide.

Figure 5-1362 Remove the guide

1212 Chapter 5 Removal and replacement


5. Remove four screws (callout 1).

Figure 5-1363 Remove four screws

6. Remove five screws (callout 1).

Figure 5-1364 Remove five screws

Remove the formatter case 1213


7. Disconnect one connector (callout 1), and then move the guide out of the way (callout 2).

Figure 5-1365 Disconnect one connector

8. Slightly lift up the formatter case (callout 1), rotate the top of the case away from the chassis
(callout 2), and then lift up the case to release it (callout 3).

CAUTION: Pass the FFC through the opening (callout 4) in the formatter while removing the case.

Figure 5-1366 Release the formatter case

4 1
2

9. Remove the formatter case.

NOTE: WiFi models only: If the formatter case is being replaced, make sure that the WiFi PCA and
bracket (callout 1) are transferred to the replacement case.

1214 Chapter 5 Removal and replacement


Figure 5-1367 Remove the formatter case

20. Remove the LVPS


Follow these steps to remove the LVPS.

1. Remove one screw (callout 1), and then move the power-switch assembly (callout 2) out of the way.

Figure 5-1368 Move the power-switch assembly

Remove the LVPS 1215


2. Disconnect one connector (callout 1), and then release the wire harness from the guide (callout 2).

Figure 5-1369 Disconnect one connector

3. Disconnect two connectors (callout 1).

TIP: Squeeze the locking lever on the lower connector to release it.

Figure 5-1370 Disconnect two connectors

1216 Chapter 5 Removal and replacement


4. Remove two screws (callout 1).

Figure 5-1371 Remove two screws

5. Release one tab (callout 1), and then rotate the top of the LVPS out and away from the printer
(callout 2).

Figure 5-1372 Release one tab

6. Slide the LVPS up and away from the printer to release it.

Reinstallation tip: Push down on the LVPS to make sure that it is fully seated on the holder.

Remove the LVPS 1217


Figure 5-1373 Release the LVPS

7. Remove the LVPS.

Figure 5-1374 Remove the LVPS

21. Remove the fan (FM2)


Follow these steps to remove the fan (FM2).

1218 Chapter 5 Removal and replacement


1. Disconnect one connector (callout 1), and then release the wire harness from the retainer
(callout 2).

Figure 5-1375 Disconnect one connector

2. Release two tabs (callout 1), and then rotate the top of the fan out and away from the printer
(callout 2).

Figure 5-1376 Release two tabs

3. Remove the fan.

CAUTION: When reinstalled the fan must draw air into the printer. Make sure that the two arrows
embossed on the right side of the fan body face downward and into the printer.

Remove the fan (FM2) 1219


Figure 5-1377 Remove the fan

22. Remove the fuser power supply (FPS)


Follow these steps to remove the fuser power supply (FPS).

TIP: The FPS includes the optional paper feeder connector (Jetlink accessory tray connector) .

1. Disconnect three connectors (callout 1).

Figure 5-1378 Disconnect three connectors

1220 Chapter 5 Removal and replacement


2. Remove one screw (callout 1).

Figure 5-1379 Remove one screw

3. Disconnect the tray accessory connector (circle callout) and release the wire harness from the
guide.

4. Release four tabs.

TIP: It might be easier to release the upper two tabs by using a small flat-blade screw driver.

Remove the fuser power supply (FPS) 1221


Figure 5-1380 Release four tabs

5. Rotate the left end of the assembly out and away from the printer (callout 1), slide the assembly to
the left to release the right side alignment pins (callout 2), and then remove the assembly.

Figure 5-1381 Remove the assembly

23. Remove internal cable and holder brackets


Follow these steps to remove internal cable and holder brackets.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following removal
and replacement repairs.

NOTE: Lay the engine on its left side to make removal or the following parts easier.

1222 Chapter 5 Removal and replacement


1. Remove one (1) screw from the upper cable bracket.

NOTE: The upper cable bracket assembly does not need to be completely removed, simply
detached and then moved up out of the way and placed on the top of the printer.

2. Remove the cable routing from the upper cable bracket.

3. Lift up on the left side of the cable bracket (callout 1) and slide the bracket towards the front of the
printer (callout 2) to remove the bracket.

Remove internal cable and holder brackets 1223


4. Remove the fuser power supply bracket (small lower rear bracket) by pulling in the upper and left
side of the bracket and lifting it from the printer.

5. Remove the cables from the lower front cable bracket.

1224 Chapter 5 Removal and replacement


6. Remove three (3) screws (callout 1) from the bracket assembly.

7. Gently pry up the two (2) tabs on the lower right side of the bracket the remove the bracket from the
printer.

Remove internal cable and holder brackets 1225


8. Remove two (2) screws (callout 1) from the metal M1 motor shield and remove the shield from the
printer.

9. Remove the yellow cable from the cable bracket guide.

10. Remove two (2) screws (callout 1) and then remove the cable bracket located to the right of the main
motor, M1.

NOTE: Carefully lift off the bracket to ensure that the clutch on the back of the guide does not fall
off when removing.

1226 Chapter 5 Removal and replacement


1

24. Remove the delivery assembly


Follow these steps to remove the delivery assembly.

IMPORTANT: It is recommended to bring the printer back to the shop to perform the following removal
and replacement repairs.

NOTE: Lay the engine on its left side to make removal or the following parts easier.

1. After removing the cable guide, access the 3 screws for the main drive metal cover and remove.

Figure 5-1382 Remove main gear drive metal cover

Remove the delivery assembly 1227


2. Carefully pull up on and remove the duplex gear to access the screws underneath.

Figure 5-1383 Remove gear

TIP: Note the position of the solenoid on the lower right of the gear for reassembly.

3. Remove two (2) screws (callout 1) from the left side of the engine and set the engine up on the feet.

IMPORTANT: Ask someone to hold the main gear assembly (callout 2) in place so the gears do not
fall off when the engine is set up.

Figure 5-1384 Remove screws

1228 Chapter 5 Removal and replacement


4. Release one tab (callout 1), and then remove the fan duct (callout 2).

Figure 5-1385 Remove the fan duct

5. Remove 3 screws from the deliver assembly.

Figure 5-1386 Remove 3 screws

Remove the delivery assembly 1229


6. Unplug the delivery assembly connector.

Figure 5-1387 Unplug the connector

7. Remove the delivery assembly by slightly pulling the chassis sides apart.

Figure 5-1388
Remove the delivery assembly

25. Installation special instructions


Use these specific steps when installing the new delivery assembly.

1230 Chapter 5 Removal and replacement


1. On installation of the new part, make sure the gears on the new delivery assembly do not fall off
before installing since they are not held in by screws.

Figure 5-1389 Delivery drive gear

2. On installation, make sure the main drive gear train does not fall off. Pay special attention to the
duplex gear from the removal step, make sure the solenoid is in the right position when installing
the gear.

Figure 5-1390 Check solenoid

3. Follow the removal steps in reverse order to install all parts that were removed from th eprinter.

26. Unpack the replacement assembly


Follow these steps to unpack the replacement assembly.

Unpack the replacement assembly 1231


1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service
work at an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch
the sheet-metal chassis to provide a static ground before touching an ESD-sensitive assembly.
Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the
printer.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed
from the replacement part prior to installation.

NOTE: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on
the roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching rollers or
pads.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end
of the removal procedure. Always completely read the removal instructions and follow all special
installation instructions.

Remove and replacement: Trays


Learn how to remove and replace the printer trays.

Removal and replacement: Tray 2


Learn how to remove and replace Tray 2.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace Tray 2.

Mean time to repair: 5 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1232 Chapter 5 Removal and replacement


Table 5-46 Part information

Part number Part description

RM2-5690-000CN Cassette (Tray 2) assembly

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Print a page from Tray 2 to make sure that the paper feeder is functioning correctly.

1. Remove the tray.

a. Pull the tray straight out of the printer until it stops.

Figure 5-1391 Pull the tray out until it stops

b. Lift the front of the tray, and then pull it out of the printer to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move the hardware to
new tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required
per engine.

Removal and replacement: Tray 2 1233


Figure 5-1392 Release and remove the tray

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Removal and replacement: Tray 3


Learn how to remove and replace Tray 3.

To view a short video of this procedure, click the link below.

1234 Chapter 5 Removal and replacement


View a video of how to remove and replace Tray 3.

Mean time to repair: 5 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-47 Part information

Part number Part description

RM2-5758-000CN Cassette (Tray 3) assembly

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Print a page from Tray 3 to make sure that the paper feeder is functioning correctly.

1. Remove the tray.

Removal and replacement: Tray 3 1235


a. Pull the tray straight out of the printer until it stops.

Figure 5-1393 Pull the tray out of the printer

b. Slightly lift up on the front of the tray to release it, and then continue to pull the tray out of the
accessory to remove it.

NOTE: If the tray has Fixed Tray Guides installed and are still required, move hardware to new
tray. If necessary, order new kit: 3GY19-67901 Kit-Fixed Tray Guide. Only one kit required per
engine.

Figure 5-1394 Release and remove the tray

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

1236 Chapter 5 Removal and replacement


http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

Remove and replacement: Accessories


Learn how to remove and replace the accessories.

Removal and replacement: 550-sheet paper feeder


Learn how to remove and replace the optional 550-sheet paper feeder.

To view a short video of this procedure, click the link below.

NOTE: The printer accepts up to three optional paper trays.

View a video of how to remove and replace the 550-sheet feeder.

Mean time to repair: 8 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Remove and replacement: Accessories 1237


Table 5-48 Part information

Part number Part description

F2A72-67901 Optional 550-sheet paper feeder with instruction guide

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Print a page from the optional tray (or trays) to make sure that the paper feeder is functioning correctly.

1. Remove the optional 550-sheet paper feeder.

a. Slide the tray out of the printer.

Figure 5-1395 Open the tray

1238 Chapter 5 Removal and replacement


b. Pull up on the blue lever to unlock it.

Figure 5-1396 Unlock the front accessory lock

c. At the rear of the printer, pull out on the blue lever to unlock it.

Figure 5-1397 Unlock the rear accessory lock

d. Close the tray.

Figure 5-1398 Close the tray

e. Lift the printer off of the accessory.

CAUTION: The printer is heavy. HP recommends two people lift the printer.

Removal and replacement: 550-sheet paper feeder 1239


Figure 5-1399 Lift the printer off of the accessory

2. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

3. Install the optional 550-sheet paper feeder.

a. Remove the orange shipping tape, and then place the printer on the replacement accessory.

CAUTION: The printer is heavy. HP recommends two people lift the printer.

1240 Chapter 5 Removal and replacement


NOTE: The printer accepts up to three optional paper trays.

Figure 5-1400 Remove shipping tape

3 3

b. Slide the tray out of the printer.

Figure 5-1401 Open the tray

Removal and replacement: 550-sheet paper feeder 1241


c. Push down on the blue lever to lock it.

Figure 5-1402 Lock the front accessory lock

d. At the rear of the printer, push in on the blue lever to lock it.

NOTE: Repeat these steps to make sure all of the installed trays are locked together and to
the printer base.

Figure 5-1403 Lock the rear accessory lock

e. Position the appropriate tray number plate in the depression in the tray, and then push in to
install it.

TIP: Number plates are included with the accessory.

1242 Chapter 5 Removal and replacement


Figure 5-1404 Install the tray number plate

4 5

f. Close the tray.

Figure 5-1405 Close the tray

Removal and replacement: Document feeder rollers (MFP)


Learn how to remove and replace the document feeder pickup and feed roller assembly and the
separation roller assembly.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the document feeder pickup and feed roller
assembly and the separation roller assembly.

Mean time to repair: 10 minutes

Service level: Easy

Removal and replacement: Document feeder rollers (MFP) 1243


Before performing service
Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

IMPORTANT: When replacement rollers are installed, reset the New Document Feeder Kit
firmware counter.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-49 Part information

Part number Part description

B5L52-67903 Document feeder maintenance kit accessory with instruction guide

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Use the document feeder to copy a page to make sure that it is functioning correctly.

1. Remove the document feeder pickup and feed roller assembly.

1244 Chapter 5 Removal and replacement


a. Open the document feeder jam access door.

Figure 5-1406 Open the door

b. Raise the blue lever to release the document feeder pickup and feed roller assembly.

Figure 5-1407 Raise the blue lever

Removal and replacement: Document feeder rollers (MFP) 1245


c. Slide the roller assembly toward the front of the printer (callout 1), and then away from the
document feeder (callout 2) to remove it.

Figure 5-1408 Remove the roller assembly

2. Remove the document feeder separation roller assembly.

a. Open the document feeder separation roller assembly cover.

Figure 5-1409 Open the cover

1246 Chapter 5 Removal and replacement


b. Remove the cover.

Figure 5-1410 Remove the cover

c. Slide the roller assembly toward the front of the printer, and then rotate it up and away from
the document feeder to remove it.

Figure 5-1411 Remove the roller assembly

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Removal and replacement: Document feeder rollers (MFP) 1247


b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

4. Install the document feeder separation roller assembly.

CAUTION: Do not touch the spongy portion of the replacement roller. Skin oils on the roller can
cause paper handling problems. HP recommends washing your hands before handling the
assembly.

a. Place the solid-shaft end of the assembly (the gear end will face the front of the printer) in the
slot provided in the roller holder, and then rotate the gear end down and into the document
feeder.

NOTE: The roller might seem loose until the cover is installed and snapped closed. The cover
helps hold the roller in place.

Figure 5-1412 Install the roller assembly

1248 Chapter 5 Removal and replacement


b. Position the roller cover on the document feeder.

Figure 5-1413 Install the roller cover

c. Close the roller cover.

Figure 5-1414 Close the roller cover

d. Push down to snap the cover into place.

NOTE: When the cover is correctly installed, an audible click is heard when it snaps into
place.

Removal and replacement: Document feeder rollers (MFP) 1249


Figure 5-1415 Push down on the roller cover

5. Install the document feeder pickup and feed roller assembly.

CAUTION: Do not touch the spongy portion of the replacement roller. Skin oils on the roller can
cause paper handling problems. HP recommends washing your hands before handling the
assembly.

a. Position the roller assembly in the holder (callout 1) with the drive shaft end of the assembly
facing toward the rear of the printer.

Slide the assembly toward the rear of the printer to engage the two keyed drive shafts with the
two drive bushings (callout 2).

Figure 5-1416 Install the roller assembly

1250 Chapter 5 Removal and replacement


b. Lower the blue lever until it snaps over the roller assembly solid shaft.

Figure 5-1417 Close the blue lever

c. Close the document feeder jam access door.

NOTE: When the door is completely closed, an audible click is heard when it latches closed.

Figure 5-1418 Close the door

6. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

NOTE: Resetting the firmware counter is firmware dependent. Do one of the following.

Reset the firmware counter (FS3)

a. From the Home screen on the control panel, scroll to and touch the Administration button.

Removal and replacement: Document feeder rollers (MFP) 1251


Figure 5-1419 Home screen (FS3)

b. Open the following menus:

● Manage Supplies

● Reset Supplies

● New Document Feeder Kit

c. Select the Reset item to reset the firmware counter.

Reset the firmware counter (FS4)

a. At the printer control panel, do the following.

Figure 5-1420 Home screen (FS4)

b. Scroll to, and then select the Settings button.

c. Open the following menus:

● Manage Supplies

● Reset Supplies

d. Select the Document Feeder Kit item, and then select the Reset button to reset the firmware
counter.

Removal and replacement: Fax printed-circuit board (M527c/f/z, E52545c/f/z, M528c/f/z, and
E52645c/f/z)
Learn how to remove and replace the fax printed-circuit board.

1252 Chapter 5 Removal and replacement


To view a short video of this procedure, click the link below.

View a video of how to remove and replace the FAX PCA.

Mean time to repair: 10 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To
reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before
touching an ESD sensitive part.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-50 Part information

Part number Part description

B5L53-67901 Fax printed-circuit board with instruction guide

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Send/receive a fax using the printer.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Removal and replacement: Fax printed-circuit board (M527c/f/z, E52545c/f/z, M528c/f/z, and E52645c/f/z) 1253
Figure 5-1421 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-1422 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

2. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

1254 Chapter 5 Removal and replacement


a. Disconnect three connectors (callout 1).

Figure 5-1423 Disconnect three connectors

b. Pinch the retainer to release it.

Figure 5-1424 Release the fax PCA

Removal and replacement: Fax printed-circuit board (M527c/f/z, E52545c/f/z, M528c/f/z, and E52645c/f/z) 1255
c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1425 Remove the fax PCA

1
2

3. Unpack the replacement assembly.

a. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

b. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform
service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not
available, touch the sheet-metal chassis to provide a static ground before touching an ESD-
sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches
when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using
disposable gloves when handling rollers or pads or washing your hands before touching
rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are
removed from the replacement part prior to installation.

c. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the
end of the removal procedure. Always completely read the removal instructions and follow all
special installation instructions.

1256 Chapter 5 Removal and replacement


4. Install the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Before proceeding, take note of the location of the slots (callout 1) in the sheet-metal where the
fax PCA cradle mounting tab and fax port (callout 2) must be installed.

Figure 5-1426 Locate the slots in the sheet-metal

b. Insert the fax PCA cradle mounting tab and fax port in the slots in the sheet-metal plate
(callout 1), and then rotate the connector end of the fax PCA toward the formatter (callout 2).

Figure 5-1427 Install the fax PCA

Removal and replacement: Fax printed-circuit board (M527c/f/z, E52545c/f/z, M528c/f/z, and E52645c/f/z) 1257
c. Engage the retainer with the slot in the formatter.

Reinstallation tip: Pinch the retainer to easily engage it with the slot.

Figure 5-1428 Engage the fax PCA

d. Connect three connectors (callout 1).

Figure 5-1429 Connect three connectors

1258 Chapter 5 Removal and replacement


5. Install the formatter cover.

■ Do one of the following:

● M501: Slide it toward the front of the printer to install it (callout 1), and then install one screw
(callout 2).

Figure 5-1430 Install the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide it toward the front of the


printer to install it.

Figure 5-1431 Install the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

Install accessory: Internal USB ports (MFP)


Learn how to remove and replace the internal USB ports.

To view a short video of this procedure, click the link below.

Install accessory: Internal USB ports (MFP) 1259


View a video of how to remove and replace the internal USB ports.

Mean time to repair: 7 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To
reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before
touching an ESD sensitive part.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-51 Part information

Part number Part description

F2A87A Internal USB ports (M527/E52545)

1PV95A Internal USB ports (M528/E52645)

Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

1260 Chapter 5 Removal and replacement


Figure 5-1432 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-1433 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

2. Remove the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

Install accessory: Internal USB ports (MFP) 1261


a. Disconnect three connectors (callout 1).

Figure 5-1434 Disconnect three connectors

b. Pinch the retainer to release it.

Figure 5-1435 Release the fax PCA

1262 Chapter 5 Removal and replacement


c. Rotate the connector end of the fax PCA out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1436 Remove the fax PCA

1
2

3. Unpack the accessory

a. Dispose of the old part.

NOTE: HP recommends responsible disposal of the defective part.

b. Unpack the replacement part from the packaging.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Install accessory: Internal USB ports (MFP) 1263


Figure 5-1437 Recycle and unpack

4. Install the internal USB ports module.

CAUTION: ESD-sensitive part.

a. Position the notches on the internal USB ports PCA over the clips on the PCA holder and press
down to attach the PCA to the holder. Make sure that the clips snap into place.

Figure 5-1438 Install the PCA in the holder

1264 Chapter 5 Removal and replacement


b. Connect the wire harness to the PCA.

Figure 5-1439 Connect one cable

c. Position the PCA and bracket in the printer with the top tab aligned with the top slot (callout 1),
and bottom edge of the bracket aligned with the bottom slot (callout 2).

NOTE: When correctly installed, the PCA and bracket are firmly held in place.

Figure 5-1440 Position the internal USB ports module

d. Slide the PCA and bracket to the left until the tab on the bottom edge snaps into place.

NOTE: When correctly installed, the PCA and bracket are firmly held in place.

Install accessory: Internal USB ports (MFP) 1265


Figure 5-1441 Install the internal USB ports module

e. Pass the wire harness through the provided opening in the chassis.

Figure 5-1442 Install the wire harness

1266 Chapter 5 Removal and replacement


f. Connect one connector on the formatter.

Figure 5-1443 Connect one connector

5. Install the fax PCA (M527/E52545/M528/E52645 fax models).

CAUTION: ESD-sensitive part.

a. Before proceeding, take note of the location of the slots (callout 1) in the sheet-metal where the
fax PCA cradle mounting tab and fax port (callout 2) must be installed.

Figure 5-1444 Locate the slots in the sheet-metal

Install accessory: Internal USB ports (MFP) 1267


b. Insert the fax PCA cradle mounting tab and fax port in the slots in the sheet-metal plate
(callout 1), and then rotate the connector end of the fax PCA toward the formatter (callout 2).

Figure 5-1445 Install the fax PCA

c. Engage the retainer with the slot in the formatter.

Reinstallation tip: Pinch the retainer to easily engage it with the slot.

Figure 5-1446 Engage the fax PCA

1268 Chapter 5 Removal and replacement


d. Connect three connectors (callout 1).

Figure 5-1447 Connect three connectors

6. Install the formatter cover.

■ Do one of the following:

● M501: Slide it toward the front of the printer to install it (callout 1), and then install one screw
(callout 2).

Figure 5-1448 Install the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide it toward the front of the


printer to install it.

Install accessory: Internal USB ports (MFP) 1269


Figure 5-1449 Install the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

Install accessory: Internal USB ports (M506/E50045)


Learn how to remove and replace the internal USB ports.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the internal USB ports.

Mean time to repair: 7 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To
reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before
touching an ESD sensitive part.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-52 Part information

Part number Part description

F2A87A Internal USB ports (M506/E50045)

1270 Chapter 5 Removal and replacement


Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-1450 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Install accessory: Internal USB ports (M506/E50045) 1271


Figure 5-1451 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

2. Unpack the accessory.

a. Dispose of the old part.

NOTE: HP recommends responsible disposal of the defective part.

b. Unpack the replacement part from the packaging.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Figure 5-1452 Recycle and unpack

3. Install the internal USB ports module.

CAUTION: ESD-sensitive part.

1272 Chapter 5 Removal and replacement


a. Position the notches on the internal USB ports PCA over the clips on the PCA holder and press
down to attach the PCA to the holder. Make sure that the clips snap into place.

Figure 5-1453 Install the PCA in the holder

b. Connect the wire harness to the PCA.

Figure 5-1454 Connect the wire harness

Install accessory: Internal USB ports (M506/E50045) 1273


c. Position the tab on the PCA bracket in the slot on the formatter cage (callout 1), and then rotate
the left end of the bracket toward the formatter to engage three tabs (callout 2).

Figure 5-1455 Install the internal USB ports module

1 2

d. Connect one connector on the USB PCA.

Figure 5-1456 Connect one connector

1274 Chapter 5 Removal and replacement


e. Connect one connector on the formatter.

Figure 5-1457 Connect one connector

4. Install the formatter cover.

■ Do one of the following:

● M501: Slide it toward the front of the printer to install it (callout 1), and then install one screw
(callout 2).

Figure 5-1458 Install the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide it toward the front of the


printer to install it.

Install accessory: Internal USB ports (M506/E50045) 1275


Figure 5-1459 Install the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

Install accessory: Internal USB ports (M507/E50145)


Learn how to remove and replace the internal USB ports.

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the internal USB ports.

Mean time to repair: 7 minutes

Service level: Easy

Before performing service


Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To
reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before
touching an ESD sensitive part.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-53 Part information

Part number Part description

1PV95A Internal USB ports (M507/E50145)

1276 Chapter 5 Removal and replacement


Required tools
● No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


No post service test is available for this assembly.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Figure 5-1460 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Install accessory: Internal USB ports (M507/E50145) 1277


Figure 5-1461 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/
E52645)

2. Unpack the accessory.

a. Dispose of the old part.

NOTE: HP recommends responsible disposal of the defective part.

b. Unpack the replacement part from the packaging.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

Figure 5-1462 Unpack and recycle

1278 Chapter 5 Removal and replacement


3. Install the internal USB ports module.

CAUTION: ESD-sensitive part.

a. Position the notches on the internal USB ports PCA over the clips on the PCA holder and press
down to attach the PCA to the holder. Make sure that the clips snap into place.

Figure 5-1463 Install the PCA in the holder

b. Connect the wire harnesses to the PCA.

Figure 5-1464 Connect the wire harnesses

Install accessory: Internal USB ports (M507/E50145) 1279


c. Position the tab on the PCA bracket in the slot on the formatter cage (callout 1), and then rotate
the left end of the bracket toward the formatter to engage three tabs (callout 2).

Figure 5-1465 Install the internal USB ports module

1 2

d. Disconnect one connector.

Figure 5-1466 Disconnect one connector

1280 Chapter 5 Removal and replacement


e. Connect one connector (short wire harness from internal USB ports to formatter).

Figure 5-1467 Connect one connector

f. Connect two connectors (long wire harness from internal USB ports to formatter).

Figure 5-1468 Connect two connectors

4. Install the formatter cover.

■ Do one of the following:

● M501: Slide it toward the front of the printer to install it (callout 1), and then install one screw
(callout 2).

Install accessory: Internal USB ports (M507/E50145) 1281


Figure 5-1469 Install the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide it toward the front of the


printer to install it.

Figure 5-1470 Install the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

Install accessory: Trusted platform module (TPM)


Learn how to remove and replace the trusted platform module (TPM).

To view a short video of this procedure, click the link below.

View a video of how to remove and replace the TPM.

Mean time to repair: 7 minutes

Service level: Easy

1282 Chapter 5 Removal and replacement


Before performing service
Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove
the power cord before attempting to service the printer.

CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To
reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before
touching an ESD sensitive part.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Table 5-54 Part information

Part number Part description

F5S62-61001 Trusted platform module (TPM)

Required tools
No special tools are required to remove or install this assembly.

After performing service


Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Make sure that the printer initializes to a Ready state.

1. Remove the formatter cover.

■ Do one of the following:

● M501: Remove one screw (callout 1), and then slide the cover toward the rear of the printer to
remove it (callout 2).

Install accessory: Trusted platform module (TPM) 1283


Figure 5-1471 Remove the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide the cover toward the rear of


the printer to remove it.

Figure 5-1472 Remove the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

2. Remove the hard-disk drive (HDD models).

CAUTION: ESD sensitive part.

1284 Chapter 5 Removal and replacement


a. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 5-1473 Release the HDD

b. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then
slide it as shown (callout 2) to remove it.

Figure 5-1474 Remove the HDD

3. Remove the accessory from its package.

a. Save all packaging for recycling.

b. For complete information about HP recycling programs, go to


http://www8.hp.com/us/en/hp-information/environment/product-recycling.html.

Install accessory: Trusted platform module (TPM) 1285


4. Install the TPM.

CAUTION: ESD-sensitive part.

a. Note the location on the formatter of an installed TPM (M507/E50145 right; M528/E52645 left).

Figure 5-1475 TPM location (M507/E50145/M528/E52645)

b. M507/E50145 only: Align the connector on the TPM (callout 1) with the connector on the
formatter (callout 2).

NOTE: The TPM can only be installed in one direction on the formatter.

Figure 5-1476 Align the connectors (M507/E50145)

1286 Chapter 5 Removal and replacement


c. M528/E52645 only: Align the connector on the TPM (callout 1) with the connector on the
formatter (callout 2).

NOTE: The TPM can only be installed in one direction on the formatter.

Figure 5-1477 Align the connectors (M528/E52645)

d. M507/E50145 only: Push the TPM onto the formatter to install it.

IMPORTANT: Press on the TPM at the connector to make sure it is fully seated on the
formatter connector.

Figure 5-1478 Install the TPM (M507/E50145)

e. M528/E52645 only: Push the TPM onto the formatter to install it.

IMPORTANT: Press on the TPM at the connector to make sure it is fully seated on the
formatter connector.

Install accessory: Trusted platform module (TPM) 1287


Figure 5-1479 Install the TPM (M528/E52645)

5. Install the HDD (HDD models).

CAUTION: ESD sensitive part.

a. Before proceeding, take note of the location of the slot (callout 1) in the sheet-metal where the
HDD cradle mounting tab (callout 2) must be installed.

CAUTION: This portion of the sheet-metal is a knock-out plate (callout 1). Do not push on it
with sufficient force to detach it when installing the HDD.

Figure 5-1480 Locate the slot in the sheet-metal

1288 Chapter 5 Removal and replacement


b. Insert the HDD cradle mounting tab in the slot in the sheet-metal (callout 1), and then rotate the
connector end (callout 2) of the HDD toward the formatter.

Figure 5-1481 Install the HDD

c. Make sure that the locking connector (callout 1) latches and that the standoff (callout 2)
engages with the slot in the formatter (it might be necessary to pinch the retainer to engage it
with the slot).

Figure 5-1482 Install the HDD

6. Install the formatter cover.

■ Do one of the following:

● M501: Slide it toward the front of the printer to install it (callout 1), and then install one screw
(callout 2).

Install accessory: Trusted platform module (TPM) 1289


Figure 5-1483 Install the formatter cover (M501)

● M506/E50045/M507/E50145/M527/E52545/M528/E52645: Slide it toward the front of the


printer to install it.

Figure 5-1484 Install the formatter cover (M506/E50045/M507/E50145/M527/E52545/M528/


E52645)

1290 Chapter 5 Removal and replacement


1291
6 Parts and diagrams

Printer parts information including exploded assembly diagrams and part number lists.

HP service and support


Learn about access to additional service and support information.

Additional service and support for channel partners


Channel partners can use the HP Partner Portal or the Channel Services Delivery Platform (CSDP) to
access the HP Web-based Interactive Search Engine (WISE).

Find information about the following topics.

● Service manuals, service cost data, and service advisories

● The latest control panel message (CPMD) troubleshooting information

● Remove and replace part instructions and videos

● Solutions for printer issues and emerging issues

● Printer specifications, warranty, and regulatory information

● Install, configure, and how to information

View a video of how to use the HP Partner First Portal to access WISE.

Access WISE for Channel partners (HP Partner Portal)

1. Sign-in to the HP Partner Portal (click https://partner.hp.com to access the sign-in page).

2. Select the Services & Support item (near the top of the screen).

3. Select the Technical Support (WISE) item.

4. Select the Technical Documentation item.

5. Use the WISE portal to search for printer information.

Access WISE for Channel partners (CSDP)

1. Sign-in to the CSDP portal (click csdp.hp.com to access the sign-in page).

2. Select the Knowledge and Training item.

1292 Chapter 6 Parts and diagrams


3. Select theHP Technical Documentation item.

4. Use the WISE portal to search for printer information.

Additional service and support for HP internal personnel


HP internal personnel, go to one of the following Web-based Interactive Search Engine (WISE) sites:

View a video of how to access WISE for internal HP users.

Americas (AMS)

● WISE - English

● WISE - Spanish

● WISE - Portuguese

● WISE - French

Asia Pacific / Japan (APJ)

● WISE - English

● WISE - Japanese

● WISE - Korean

● WISE - Chinese (simplified)

● WISE - Chinese (traditional)

● WISE - Thai

Europe / Middle East / Africa (EMEA)

● WISE - English

Additional technical support WISE videos


The videos below provide additional ways to access printer information using WISE.

View a video of how to use WISE to find technical support videos (model number search).

View a video of how to use WISE to find technical support videos (Product detail page [PDP]
search).

Order parts by authorized service providers


Find information about ordering parts and supplies for the printer.

Ordering
Order parts by authorized service providers.

Order parts by authorized service providers 1293


Table 6-1 Ordering

Item or provider Description

Order supplies and paper www.hp.com/go/suresupply

Order parts from authorized service providers www.hp.com/buy/parts or partsurfer.hp.com

Order through service or support providers Contact an HP-authorized service or support provider.

Order using the HP Embedded Web Server (EWS) To access, in a supported web browser on your
computer, enter the printer IP address or host name
in the address/URL field. The EWS contains a link to
the HP SureSupply web site, which provides options for
purchasing Original HP supplies.

Orderable parts
Not all of the parts shown in the exploded assembly diagrams are orderable parts.

Refer to the tables following the diagrams or the alphabetical/numerical parts lists to determine if a part
is orderable.

Supplies and accessories


Following are the part numbers for the supplies and accessories that are available for the printers.

To order cartridges, visit http://www.hp.com (some portions of the HP Web site are available in English
only). Ordering cartridges online is not supported in all countries/regions. However, many countries/
regions have information about ordering by telephone, locating a local store, and printing a shopping list.
In addition, go to hp.com/supplies to obtain information about purchasing HP products in your country/
region.

Use only the replacement cartridges that have the same cartridge number as the cartridge that is being
replaced. Find the cartridge number in the following places:

● On the label of the cartridge that is being replaced.

● On a sticker inside the printer. Open the cartridge door to locate the sticker.

● Open the printer software (HP Printer Assistant), and then click Shop > Shop For Supplies Online.

● Open the HP Embedded Web Server (EWS), and then click Tools > Supply Status (under the Product
Information item).

Table 6-2 Supplies part numbers

Item Description Cartridge number Part number

HP 872A Black Original Standard-capacity 87A CF287A (service:


LaserJet Toner Cartridge replacement black toner CF287-67901)
cartridge (M501/M506/
E50045/M527/E52545)

HP 872X High Yield Black High-capacity replacement 87X CF287X (service:


Original LaserJet Toner black toner CF287-67902)
Cartridge cartridge (M501/M506/
E50045/M527/E52545)

1294 Chapter 6 Parts and diagrams


Table 6-2 Supplies part numbers (continued)

Item Description Cartridge number Part number

HP 89A Black Original Standard-capacity 89A CF289A (service:


LaserJet Toner Cartridge replacement black toner CF289-67901)
cartridge (M507/E50145/
M528/E52645)

HP 89X High Yield Black High-capacity replacement 89X CF289X (service:


Original LaserJet Toner black toner CF289-67902)
Cartridge cartridge (M507/E50145/
M528/E52645)

HP 89Y Extra High Yield Extra high-capacity 89Y CF289Y (service:


Black Original LaserJet replacement black toner CF289-67903)
Toner Cartridge cartridge (M507/E50145/
M528/E52645)

HP Black contract Standard-capacity 89YC CF289YC (service:


LaserJet Toner Cartridge replacement black toner CF289-67904)
cartridge (contract; M507/
E50145/M528/E52645)

HP Black managed Standard-capacity 89A CF289A (service:


LaserJet Toner Cartridge replacement black toner CF289-67905)
cartridge (managed; M507/
E50145/M528/E52645)

HP Staple Cartridge Pack Replacement staple Not applicable Q7432A


cartridges for the f and
z models. Contains two
staple cartridges of 1500
staples each (MFP only).

HP LaserJet 200 ADF Replacement feed rollers Not applicable B5L52A


Roller Replacement Kit for the document feeder
(MFP only).

Table 6-3 Accessories

Item Description Part number

1 x 550-sheet paper feeder Optional 550-sheet paper feeder F2A72A


(The M501 printer supports one 1
x 550-sheet paper feeder. All other
models support up to three 1 x 550-
sheet paper feeders.)

Printer stand and cabinet Optional stand with storage F2A73A


cabinet to support the printer
(Recommended when using multiple
optional paper feeders.)

500 GB HP Secure High- Accessory hard B5L29A


Performance Hard Disk Drive drive (M506/E50045/M507/E50145/
M527/E52545/M528/E52645 only)

320 GB HP Secure High- Standard hard drive (M527/E52545 5851-6712


Performance Hard Disk Drive only)

TAA FIPS/CC Hard Disk Drive Hard Disk Drive (M527/E52545/ 5EH03A
M528/E52645 only)

HP 1GB DDR3 x32 144-pin 800MHz Optional DIMM for expanding E5K48A
SODIMM the memory (M527/E52545/M528/
E52645)

Supplies and accessories 1295


Table 6-3 Accessories (continued)

Item Description Part number

HP 2GB DDR3 x32 144-pin 800MHz Optional DIMM for expanding E5K49A
SODIMM the memory (M527/E52545/M528/
E52645)

HP 1GB 90-pin DDR3 x32 Slim DIMM Optional DIMM for expanding G6W84A
the memory (M506/E50045/M507/
E50145)

1GB 90-Pin DDR3 Slim DIMM TAA- Optional DIMM for expanding 2NR03A
Compliant the memory (M506/E50045/M507/
E50145)

2GB 144-Pin DDR3 DIMM TAA- Optional DIMM for expanding 2NR09A
Compliant the memory (M527/E52545/M528/
E52645)

HP LaserJet Keyboard Overlay Kit Language-specific, adhesive overlay A7W12A


for Simplified Chinese & Traditional for the physical keyboard (z models
Chinese only)

HP LaserJet Keyboard Overlay Kit for Language-specific, adhesive overlay A7W14A


Swedish for the physical keyboard (z models
only)

HP Internal USB ports Two internal USB ports for B5L28A


connecting third-party devices

HP Trusted Platform Module Automatically encrypts all data that F5S62A


passes through the printer

HP Foreign Interface Harness Optional port for connecting third- B5L31A


party devices

HP LaserJet MFP Analog Fax Optional fax accessory for the dn B5L53A
Accessory 600 model (M527/E52545)

HP LaserJet MFP Analog Fax Optional fax accessory for the dn 2EH31A
Accessory 700 model (M528/E52645)

HP Jetdirect 2900nw Print Server USB wireless print server accessory J8031A

HP Jetdirect 3000w NFC/Wireless WiFi direct accessory for “touch” J8030A


Accessory printing from mobile devices (M506/
E50045/M527/E52545 only)

HP JetDirect 3100w BLE/NFC/ WiFi direct accessory for “touch” 3JN69A


Wireless Accessory printing from mobile devices (M507/
E50145/M528/E52645 only)

HP Accessibility Kit (M528 only) Accessibility kit including button 2TD64A


adhesives and an accessibility
handle (M528/E52645 only)

HP USB Universal Card Reader USB proximity card reader (M528/ X3D03A
(M528 only) E52645 only)

HP Legic Reader HP card reader accessory 4QL32A

Customer self-repair kits


Following are the available customer self-repair kits part numbers.

1296 Chapter 6 Parts and diagrams


Customer Self-Repair (CSR) parts are available for many HP LaserJet printers to reduce repair time.
More information about the CSR program and benefits can be found at www.hp.com/go/csr-support and
www.hp.com/go/csr-faq.

Genuine HP replacement parts can be ordered at www.hp.com/buy/parts or by contacting an HP-


authorized service or support provider. When ordering, one of the following will be needed: part number,
serial number (found on back of printer), printer number, or printer name.

● Parts listed as A: Easy

● Parts listed as B: Difficult and/or requires tools

Table 6-4 Customer self-repair kits

Kit Description CSR level Part number

Control panel (M527/ Control panel and A B5L47-67018


E52545/M528/E52645 screwdriver
only)

Control panel kit (M506x/ Control panel and A G1W41-67907


E50045x only) screwdriver

Control panel kit (M507x/ Control panel and A K0Q15-67901


E50145x only) screwdriver

White backing (MFP only) White backing (document A 5851-6570


feeder) and retention clips

embedded MultiMedia eMMC module 16GB A 5851-6587


Card (eMMC)
kit (M527dn/E52545dn/
M528dn/E52645dn only)

embedded MultiMedia eMMC module 4GB A 5851-6436


Card (eMMC) kit (M506/
E50045 only)

Transfer roller Transfer roller A F2A68-67910

Multipurpose tray (Tray Roller and separation pad B F2A68-67914


1) pickup roller and for Tray 1
separation pad

Tray 2/3 roller kit Rollers for Tray 2 and the B RM2-5752-000CN
optional 550-sheet paper
(M506/E50045/M507/ feeders. NOTE: (Replaces
E50145/ M527/E52545/ F2A68-67913 that is
M528/E52645 only) NOTE: This kit contains obsolete)
rollers for two trays, both
Tray 2 and the optional 550
sheet feeder.

Tray 2- roller kit Rollers for Tray 2 B J8H60-67903

(M501/M506/E50045/ NOTE: This roller kit is for


M507/E50145/ M527/ one tray only!
E52545/M528/E52645)
For a roller kit for
tray 2 and optional
550 sheet feeder order
RM2-5752-000CN

Document feeder Pickup, feed, and A W5U23-67901


maintenance kit (MFP only) separation ADF roller kit

Customer self-repair kits 1297


Table 6-4 Customer self-repair kits (continued)

Kit Description CSR level Part number

Keyboard Physical pull-out keyboard B B5L47-67019 (US English


kit (M527c/z/E52545c/z/
M528cz/E52645cz only)

Keyboard Physical pull-out keyboard B B5L47-67020 (UK English)


kit (M527c/z/E52545c/z/
M528cz/E52645cz only)

Foreign Interface Harness FIH accessory A B5L31-67902


kit (MFP only)

How to use the parts lists and diagrams


Learn how to use the parts lists and diagrams.

The figures in this chapter show the major sub-assemblies in the printer and their component parts.
A parts list table follows each exploded view assembly diagram. The table lists the item number, the
associated part number, and the description of each part. If a part is not listed in the table, then it is not a
field replacement unit (FRU).

NOTE: The abbreviation “PCA” stands for “printed circuit-board assembly.” Components described as
a PCA might consist of a single circuit board or a circuit board plus other parts, such as cables and
sensors.

1298 Chapter 6 Parts and diagrams


Parts and diagrams: Document feeder and scanner whole units
Parts diagram and part list for the document feeder and scanner whole units.

Figure 6-1 Document feeder and image scanner assembly (MFP only)

6 2

Table 6-5 Document feeder and image scanner assembly (MFP only)

Ref Part number Description Qty

No

1 B5L47-67906 Document feeder kit (M527/E52545/M528/ 1


E52645 Enterprise)

1 B5L47-67907 Document feeder kit (M527/E52545/M528/ 1


E52645 Flow)

2 F2A76-67909 Image scanner assembly kit (M527/E52545/ 1


M528/E52645)

3 B5L47-67018 Control panel kit (M527/E52545/M528/ 1


E52645)

4 B5L47-67019 Keyboard US (M527/E52545/M528/E52645) 1

4 B5L47-67020 Keyboard UK (M527/E52545/M528/E52645) 1

5 B5L46-40021 Cover, HIP (M527/E52545/M528/E52645) 1

6 B5L46-60117 Bezel, control panel (M527/E52545/M528/ 1


E52645)

Not shown B5L46-40002 Cover, keyboard (M527/E52545/M528/E52645) 1

Parts and diagrams: Document feeder and scanner whole units 1299
Table 6-5 Document feeder and image scanner assembly (MFP only) (continued)

Ref Part number Description Qty

No

Not shown 5851-5939 Cable, WU USB control panel (M527/E52545) 1

Not shown 5851-5938 Cable, HIP USB control panel (M527/E52545/ 1


M528/E52645)

Not shown 5851-5936 Cable, HDMI control panel (M527/E52545/ 1


M528/E52645)

Not shown 5851-5935 Cable, 18-pin control panel (M527/E52545/ 1


M528/E52645)

Not shown F2A76-50004 Cable, HDMI PAB to SCAM (M527/E52545/ 1


M528/E52645)

Not shown COM39-60064 Hinge, left document feeder (M527/E52545/ 1


M528/E52645)

Not shown COM39-60065 Hinge, right document feeder (M527/E52545/ 1


M528/E52645)

Not shown B5L46-40028 Cover, USB (M527/E52545) 1

Not shown B5L46-60116 Cable, stapler (M5278/E52645) 1

Not shown B5L46-40011 Cover, rear image scanner (M527/E52545) 1

Not shown B5L47-67901 Scan-control board (SCB) kit (M528/E52645) 1

Not shown B5L47-67903 Scan-control board (SCB) kit (M527/E52545) 1

Not shown 5851-6019 Keyboard overlay kit (FR, IT, RU, DE, ES: UK 1
Kybd)

Not shown 5851-6020 Keyboard overlay kit (FR-CN, ES-LA, ES: US 1


Keyboard)

Not shown 5851-6021 Keyboard overlay kit (FR-SW, DE-SW, DA: UK 1


Keyboard)

Not shown 5851-6022 Keyboard overlay kit (ZHTW, ZHCN) 1

Not shown 5851-6023 Keyboard overlay kit (ES, PT) 1

Not shown 5851-6024 Keyboard overlay kit (JA-KG, JA-KT) 1

1300 Chapter 6 Parts and diagrams


Parts and diagrams: Covers (M501/M506/E50045/M507/
E50145)
Parts diagram and parts list for the SFP printer covers.

Figure 6-2 Covers (M501/M506/E50045/M507/E50145)


DUPLEX MF MODEL SIMPLEX MODEL
4 9
(J2)

3 A01

4
9 A01
A01

A01

DUPLEX LCD MODEL


(J7)
3
7
(J6) 4 9

A01

2
A01

(J7)
6
7
12
(J6)
A02

10
1
A02

A02
A02
11

Parts and diagrams: Covers (M501/M506/E50045/M507/E50145) 1301


Table 6-6 Covers (M501/M506/E50045/M507/E50145)

Ref Part number Description Qty

No

1 RC4-4437-000CN Cover, right (M501/M506/E50045) 1

1 RC4-4137-000CN Cover, right (M507/E50145) 1

2 RC4-4439-000CN Tray, paper delivery output bin (M501/M506/ 1


E50045)

2 RC4-4141-000CN Tray, paper delivery output bin (M507/E50145) 1

3 RC4-4142-000CN Cover, HIP (M506/E50045/M507/E50145 1


duplex models)

4 RC4-4149-000CN Cover, USB (M506/E50045/M507/E50145) 1

5 F2A68-40002 Plate, name (M506/E50045) 1

5 1PV87-40001 Plate, name (M507) 1

5 1PU51-40001 Plate, name (E50145dn)

5 J8H60-40001 Plate, name (M501) 1

6 RC4-4433-000CN Cover, I/O (M506/E50045/M507/E50145) 1

7 RK2-7104-000CN Cable, HIP (M506/E50045 duplex models) 1

7 RK3-0526-000CN Cable, HIP (M507/E50145 duplex models) 1

8 F2A68-67919 Door, cartridge kit (M506n/dn/E50045n/dn) 1

8 F2A68-67920 Door, cartridge kit (M506x/E50045x) 1

8 RM2-5677-000CN Door, cartridge (M501/M507/E50145) 1

Not Shown RM2-5735-000CN Cover, top (M501) 1

9 RM2-5687-000CN Cover, top (M506/E50045 simplex models) 1

9 RM2-5699-000CN Cover, top (M506/E50045 duplex LCD models) 1

9 RM2-5686-000CN Cover, top (M506/E50045 duplex MF models) 1

9 RM2-5726-000CN Cover, top (M501 duplex models) 1

9 RM2-2587-000CN Cover, top (M507/E50145 duplex models) 1

9 RM2-2607-000CN Cover, top (M507/E50145 simplex models) 1

10 RM2-5712-000CN Door, rear (M501/M506/E50045/M507/E50145 1


simplex models)

10 RM2-5711-000CN Door, rear (M501/M506/E50045/M507/E50145 1


duplex models)

11 RM2-5727-000CN Cover, left (M501/M506/E50045) 1

11 RM2-5713-000CN Cover, left (M507/E50145) 1

12 RC4-4200-000CN Cover, formatter (M501) 1

12 RM2-5725-000CN Cover, formatter (M506/E50045/M507/ 1


E50145)

Not shown RC4-3010-000CN Hinge, cartridge door left 1

1302 Chapter 6 Parts and diagrams


Table 6-6 Covers (M501/M506/E50045/M507/E50145) (continued)

Ref Part number Description Qty

No

Not shown RC4-4479-000CN Link, pressure release (cartridge door) 1

Not shown RC4-3002-000CN Shaft, support 1

Not shown RC5-5148-000CN Cover, WiFi 1

Not shown RC4-3219-000CN Cover, full detect sensor 1

Not shown 7121-8684 Jewel, HP logo (2pc; M507/E50145) 1

No reference G1W41-67907 Control panel kit (M506x/E50045x) 1

No reference K0Q15-67901 Control panel kit (M507x/E50145x) 1

No reference J8H60-67904 Control panel (M501) 1

No reference RM2-2610-000CN Control panel (507n/dn) 1

No reference K0Q15-60106 Control panel E50145 1

Parts and diagrams: Covers (M501/M506/E50045/M507/E50145) 1303


Parts and diagrams: Covers (M527/E52545/M528/E52645)
Parts diagram and parts list for the MFP printer covers.

Figure 6-3 Covers (M527/E52545/M528/E52645)


A01
4

A01
A01 A01

10

A01
3

5 9

A02

7
1
A02

A02

8 A02

11

1304 Chapter 6 Parts and diagrams


Table 6-7 Covers (M527/E52545/M528/E52645)

Ref Part number Description Qty

No

1 RC4-4437-000CN Cover, right (M527/E52545/M528/E52645) 1

2 RC4-4141-000CN Tray, paper delivery output bin (M527/E52545/ 1


M528/E52645)

3 RC4-4147-000CN Cover, top left (M527/E52545/M528/E52645) 1

4 RC4-4150-000CN Cover, top rear (M527/E52545) 1

5 RC4-4433-000CN Cover, I/O (M527/E52545) 1

6 F2A76-67912 Door, cartridge kit (M527/E52545) 1

6 RM2-5691-000CN Door, cartridge (M528/E52645) 1

7 RM2-5711-000CN Door, rear (M527/E52545/M528/E52645) 1

8 RM2-5727-000CN Cover, left (M527/E52545) 1

8 RM2-5713-000CN Cover, left (M528/E52645) 1

9 RM2-5717-000CN Cover, formatter (M527/E52545/M528/ 1


E52645)

10 RM2-5718-000CN Cover, top (M527/E52545/M528/E52645) 1

11 F2A74-40001 Plate, name (M527/E52545) 1

11 1PV64-40001 Plate, name (M528dn/f) 1

11 1PV66-40001 Plate, name (M528c/z) 1

11 1PS54-40001 Plate, name (E52645dn) 1

11 1PS55-40001 Plate, name (E52645c) 1

Not shown 7121-8684 Jewel, HP logo (2pc; M528/E52645) 1

Not shown F2A76-40003 Cover, stationary stapler, inner (M527c/f/z/ 1


E52545c/f/z/M528c/f/z/E52645c/f/z)

Not shown F2A76-40004 Door, stapler flap (M527c/f/z/E52545c/f/z) 1

Not shown F2A76-40005 Cover, stapler blank (M527dn/E5245dn) 1

Not shown B5L24-00035 Sticker, stapler cartridge replacement (M527/ 1


M528/E52645)

Not shown 5851-1885 Plug/cap, fax port (M527/E52545) 1

Not shown RC4-3010-000CN Hinge, cartridge door left 1

Not shown RC4-4479-000CN Link, pressure release (cartridge door) 1

Not shown RC4-3002-000CN Shaft, support 1

Not shown RC4-3219-000CN Cover, full detect sensor 1

Parts and diagrams: Covers (M527/E52545/M528/E52645) 1305


Parts and diagrams: Internal assemblies (1 of 4)
Parts diagram and parts list for the internal printer assemblies.

Figure 6-4 Internal assemblies (1 of 4)


(J162)
A14

(J802)
M506/E50045
A02
A17 A17

A01
(J8)

5 4
(J9) 6 3
A01 A01
(J133)
A12 (J161)

A03 (J851) A10


M527/E52545
7

(J376)
(J341)

A13

A04

2 (FM1)
(J372)

A15
A05 A15
A15 A11
A01
A08
(SW2)
A15 A09
1

A16
A06 A17
A18

8
A07

1306 Chapter 6 Parts and diagrams


Table 6-8 Internal assemblies (1 of 4)

Ref Part number Description Qty

No

1 RK2-0534-000CN Microswitch (SW2) 1

2 RK2-8068-000CN Fan (FM1) 1

3 RK2-6259-000CN Cable, flat-flexible 1

4 RK2-6260-000CN Cable, flat-flexible 1

5 RK2-7067-000CN Cable, USB (M506/E50045) 1

5 RK2-7067-000CN Cable, USB (M507/E50145) 1

6 RM2-5528-000CN Laser/scanner assembly (M501/M506/ 1


E50045/M527/E52545)

6 RM2-2891-000CN Laser/scanner assembly (M507/E50145/ 1


M528/E52645)

7 RM2-5702-000CN Cable, TAG assembly (M501/M506/E50045/ 1


M527/E52545)

7 RM2-2596-000CN Cable, TAG assembly (M507/E50145/M528/ 1


E52645)

8 RM2-7945-000CN Power supply, high-voltage (HVPS) (M501/ 1


M506/E50045/M527/E52545)

8 RM3-7424-000CN Power supply, high-voltage (HVPS) (M507/ 1


E50145/M528/E52645)

Parts and diagrams: Internal assemblies (1 of 4) 1307


Parts and diagrams: Internal assemblies (2 of 4)
Parts diagram and parts list for the internal printer assemblies.

Figure 6-5 Parts and diagrams: Internal assemblies (2 of 4)


(J152) Duplex LCD model
Duplex MF model

A10 (J154) A11

(J405) Duplex LCD model (J663)


Duplex MF model
A14
A12 5
(SW5) (J159) A13
(J860) A01
A03
(CL2)
(J860) (J663)

6 (J291)
(J151) A01
(J407)
A01
(M1)
A02 (J712)

A15
7 A09
(J410)
(J131) (J241)
8
3

A04
A15
1
A16

A06

A08
A05

A07

1308 Chapter 6 Parts and diagrams


Table 6-9 Parts and diagrams: Internal assemblies (2 of 4)

Ref Part number Description Qty

No

1 RM2-5689-000CN Film bias assembly 1

2 RM2-5690-000CN Cassette (Tray 2) 1

3 RM2-5701-000CN Switch, lever assembly 1

4 RM2-5745-000CN Roller, separation (Tray 2/3) 1

5 RM2-8514-000CN Clutch, paper re-pickup assembly (duplex LCD 1


and MF models)

6 RM2-2585-000CN Fixing (fuser) assembly 110V-127V (M501/ 1


M506/E50045/M527/E52545)

6 RM2-2585-000CN Fixing (fuser) assembly 110V-127V (M507/ 1


E50145/M528/E52645)

6 RM2-2586-000CN Fixing (fuser) assembly 220V-240V (M501/ 1


M506/E50045/M527/E52545)

6 RM2-2586-000CN Fixing (fuser) assembly 220V-240V (M507/ 1


E50145/M528/E52645)

7 RM2-8684-000CN Motor, main M1 1

8 RM2-8597-000CN Switch, power PCA assembly 1

Not shown RK2-8657-000CN Cable, flat flexible (FFC) 1

Not shown RK3-0503-000CN Cable, flat flexible (FFC) 1

Parts and diagrams: Internal assemblies (2 of 4) 1309


Parts and diagrams: Internal assemblies (3 of 4)
Parts diagram and parts list for the internal printer assemblies.

Figure 6-6 Parts and diagrams: Internal assemblies (3 of 4)


A03

16
7

A06 (SL3)
(J143)

A01 A10
13
10

12

A09

A08

1
2

A11

A05 11

A11

A04
4
A02
Duplex LCD Model
Duplex MF Model
14 15
9

8
5

1310 Chapter 6 Parts and diagrams


Table 6-10 Parts and diagrams: Internal assemblies (3 of 4)

Ref Part number Description Qty

No

1 F2A68-67910 Roller, transfer kit 1

2 RC4-3133-000CN Holder, transfer roller right 1

3 RC4-3134-000CN Holder, transfer roller left 1

10 RM1-5421-000CN Solenoid assembly 1

11 RM2-5671-000CN Registration assembly (M501/M506/E50045/ 1


M527/E52545)

11 RM2-2577-000CN Registration assembly (M507/E50145/M528/ 1


E52645)

12 RM2-5700-000CN Gear, multipurpose 1

13 RU8-2935-000CN Spring, compression (included in the 1


multipurpose tray roller and separation pad
kit)

15 J8H60-67903 Roller, Tray 2-3 kit (M501) 1

15 F2A68-67913 Roller, Tray 2-x kit (M506/E50045/M507/ 1


E50145/M527/E52545/M528/E52645)

16 F2A68-67914 Roller and pad, Tray 1 pickup and separation 1


pad kit

Not shown B5L46-60102 Stapler unit (M527/E52545/M528/E52645) 1

Not shown F2A76-60113 Cable, stapler 6-pin (M527/E52545/M528/ 1


E52645)

Not shown B5L24-60001 Near-field communications (NFC) PCA (M527/ 1


E52545)

Not shown J8030-61001 Near-field communications (NFC) HP 1


JetDirect 3000W NFC accessory (M528/
E52645)

Not shown F2A76-40007 Bracket, WiFi PCA (M506z/E50045/M507z/ 1


E50145z/M527/E52545/M528/E52645)

Not shown F2A76-60112 Cable, WiFi PCA (M506z/E50045z/M507z/ 1


E50145z/M527/E52545/M528/E52645)

Not shown 1150-7968 Wireless embedded PCA (M506z/E50045z/ 1


M507z/E50145z/M527/E52545M528/E52645)

Not shown RM2-5666-000CN Assembly-Intermediate Paper Feed 1

Parts and diagrams: Internal assemblies (3 of 4) 1311


Parts and diagrams: Internal assemblies (4 of 4)
Parts diagram and parts list for the internal printer assemblies.

Figure 6-7 Parts and diagrams: Internal assemblies (4 of 4)


M527/E52545 M506/E50045
A12
A07
(J301)

(J242)

A08 (J1102)
(J1103)
A13
Duplex-MF model

A01
7 (J146) A14

(J712)

(J1104) M506/E50045

A21
6 A03

A01
(J153)
A04 A21
A15 A21
A02 A06
A11

4 (J602)
2
A21
(J163)
B (J132)

A20 A21 (J300)


A16 A21
A01
(J211) (J216)
A09
A

B
(J135) 5

(J147)
A10
A21 (J302)
A17
A
A05 A22
(J661) A20
(FM2)
(J661)

A21
A19

A18
3 A21

1312 Chapter 6 Parts and diagrams


Table 6-11 Parts and diagrams: Internal assemblies (4 of 4)

Ref Part number Description Qty

No

1 RK2-8068-000CN Fan (FM2) 1

2 RK2-6261-000CN Cable, flat flexible (M506/E50045/M507/ 1


E50145/M527/E52545/M528/E52645)

2 RK2-6526-000CN Cable, flat flexible (M501) 1

3 RM2-5715-000CN Paper feed drive assembly 1

4 RM2-7948-000CN Fixing (fuser) power supply (FPS) 110V-127V 1


(includes tray connector)

4 RM2-7949-000CN Fixing (fuser) power supply (FPS) 220V-240V 1


(includes tray connector)

5 RM2-7951-000CN Low-voltage power supply (LVPS) 110V-127V 1


(M527/E52545/M528/E52645)

5 RM2-7952-000CN Low-voltage power supply (LVPS) 220V-240V 1


(M527/E52545/M528/E52645)

5 RM2-7941-000CN Low-voltage power supply (LVPS) 110V-127V 1


(M501/M506/E50045/M507/E50145)

5 RM2-7942-000CN Low-voltage power supply (LVPS) 220V-240V 1


(M501/M506/E50045/M507/E50145)

6 RM2-7955-000CN Memory PCA (M506/E50045/M507/E50145/ 1


M527/E52545/M528/E52645)

7 RM2-8612-000CN DC controller PCA (M506/M527/E52545) 1

7 RM3-7475-010CN DC controller PCA, duplex (M527/M528/ 1


E52545/E52645)

7 RM3-7476-000CN DC controller PCA, simplex (M507/E50145/ 1


M528/E52645)

7 RM2-8600-000CN DC controller PCA, simplex (M506/E50045) 1

7 RM2-7940-000CN DC controller PCA, duplex (M506/E50045) 1

7 RM2-8710-000CN DC controller PCA, simplex (M501) 1

7 RM2-7950-000CN DC controller PCA, duplex (M501) 1

Not shown F2A76-67910 Formatter PCA kit (M527/E52545) 1

Not shown 1PV64-60002 Formatter PCA kit (M528/E52645) 1

Not shown 1PV64-60003 Formatter PCA kit (M528/E52645; China) 1

Not shown 1PV87-60001 Formatter PCA kit (M507x/dng /E50145) 1

Not shown 1PV87-60002 Formatter (M507dn) 1

Not shown 1PV87-60003 Formatter (M507n) 1

Not shown 1PV86-60004 Formatter (M507x/dng) China/India 1

Not shown 1PV86-60007 Formatter (M507dn) China/India 1

Not shown 1PV86-60008 Formatter (M507n) China/India 1

Not shown F2A68-67915 Formatter PCA kit (M506n/dn /E50045n/dn) 1

Parts and diagrams: Internal assemblies (4 of 4) 1313


Table 6-11 Parts and diagrams: Internal assemblies (4 of 4) (continued)

Ref Part number Description Qty

No

Not shown F2A68-67916 Formatter PCA kit (M506x /E50045dw) 1

Not shown J8H60-67901 Formatter PCA (M501n) 1

Not shown J8H60-67902 Formatter PCA (M501n; China) 1

Not shown J8H61-67901 Formatter PCA (M501dn) 1

Not shown J8H61-67902 Formatter PCA (M501dn; China) 1

Not shown RL2-0888-000CN Case, formatter (M501) 1

Not shown RL2-0885-000CN Case, formatter PCA (M506/E50045/M507/ 1


E50145)

Not shown RL2-0895-000CN Case, formatter (M527/E52545/M528/E52645) 1

Not shown CC456-60002 Fax PCA (M527/E52545) 1

Not shown 2EH31-67901 Fax PCA; HP analog fax 700 accessory (M528/ 1
E52645)

Not shown 5851-5605 Cradle, fax PCA (M527/E52545) 1

Not shown 5851-5997 Cable, fax PCA (M527/E52545) 1

1314 Chapter 6 Parts and diagrams


Parts and diagrams: 1x550-sheet paper feeder
Parts diagram and parts list for the 1x550-sheet paper feeder.

Figure 6-8 Parts and diagrams: 1x550-sheet paper feeder

Table 6-12 Parts and diagrams: 1x550-sheet paper feeder

Ref Part number Description Qty

No

1 F2A72-67901 1x550-sheet paper feeder (whole unit) 1

Parts and diagrams: 1x550-sheet paper feeder 1315


Alphabetical parts list
Table 6-13 Alphabetical parts list

Description Part number Table and page

1x550-sheet paper feeder (whole unit) F2A72-67901 Parts and diagrams: 1x550-
sheet paper feeder on page
1315

Bezel, control panel (M527/E52545/M528/E52645) B5L46-60117 Document feeder and image


scanner assembly (MFP only)
on page 1299

Bracket, WiFi PCA (M506z/E50045/M507z/E50145z/M527/ F2A76-40007 Parts and diagrams: Internal


E52545/M528/E52645) assemblies (3 of 4) on page 1311

Cable, 18-pin control panel (M527/E52545/M528/E52645) 5851-5935 Document feeder and image
scanner assembly (MFP only)
on page 1299

Cable, HDMI PAB to SCAM (M527/E52545/M528/E52645) F2A76-50004 Document feeder and image
scanner assembly (MFP only)
on page 1299

Cable, HDMI control panel (M527/E52545/M528/E52645) 5851-5936 Document feeder and image
scanner assembly (MFP only)
on page 1299

Cable, HIP (M506/E50045 duplex models) RK2-7104-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cable, HIP (M507/E50145 duplex models) RK3-0526-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cable, HIP USB control panel (M527/E52545/M528/E52645) 5851-5938 Document feeder and image
scanner assembly (MFP only)
on page 1299

Cable, TAG assembly (M501/M506/E50045/M527/E52545) RM2-5702-000CN Internal assemblies (1 of 4) on


page 1307

Cable, TAG assembly (M507/E50145/M528/E52645) RM2-2596-000CN Internal assemblies (1 of 4) on


page 1307

Cable, USB (M506/E50045) RK2-7067-000CN Internal assemblies (1 of 4) on


page 1307

Cable, USB (M507/E50145) RK2-7067-000CN Internal assemblies (1 of 4) on


page 1307

Cable, WU USB control panel (M527/E52545) 5851-5939 Document feeder and image
scanner assembly (MFP only)
on page 1299

Cable, WiFi PCA (M506z/E50045z/M507z/E50145z/M527/E52545/ F2A76-60112 Parts and diagrams: Internal


M528/E52645) assemblies (3 of 4) on page 1311

Cable, fax PCA (M527/E52545) 5851-5997 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Cable, flat flexible (M506/E50045/M507/E50145/M527/E52545/ RK2-6261-000CN Parts and diagrams: Internal


M528/E52645) assemblies (4 of 4) on page
1313

Cable, flat flexible (FFC) RK2-8657-000CN Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

1316 Chapter 6 Parts and diagrams


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Cable, flat flexible (FFC) RK3-0503-000CN Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

Cable, flat flexible (M501) RK2-6526-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Cable, flat-flexible RK2-6259-000CN Internal assemblies (1 of 4) on


page 1307

Cable, flat-flexible RK2-6260-000CN Internal assemblies (1 of 4) on


page 1307

Cable, stapler (M5278/E52645) B5L46-60116 Document feeder and image


scanner assembly (MFP only)
on page 1299

Cable, stapler 6-pin (M527/E52545/M528/E52645) F2A76-60113 Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Case, formatter (M527/E52545/M528/E52645) RL2-0895-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Case, formatter (M501) RL2-0888-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Case, formatter PCA (M506/E50045/M507/E50145) RL2-0885-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Cassette (Tray 2) RM2-5690-000CN Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

Clutch, paper re-pickup assembly (duplex LCD and MF models) RM2-8514-000CN Parts and diagrams: Internal
assemblies (2 of 4) on page
1309

Control panel (507n/dn) RM2-2610-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Control panel (M501) J8H60-67904 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Control panel E50145 K0Q15-60106 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Control panel kit (M527/E52545/M528/E52645) B5L47-67018 Document feeder and image


scanner assembly (MFP only)
on page 1299

Control panel kit (M506x/E50045x) G1W41-67907 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Control panel kit (M507x/E50145x) K0Q15-67901 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, HIP (M506/E50045/M507/E50145 duplex models) RC4-4142-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, HIP (M527/E52545/M528/E52645) B5L46-40021 Document feeder and image


scanner assembly (MFP only)
on page 1299

Alphabetical parts list 1317


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Cover, I/O (M506/E50045/M507/E50145) RC4-4433-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, I/O (M527/E52545) RC4-4433-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cover, USB (M506/E50045/M507/E50145) RC4-4149-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, USB (M527/E52545) B5L46-40028 Document feeder and image


scanner assembly (MFP only)
on page 1299

Cover, WiFi RC5-5148-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, formatter (M506/E50045/M507/E50145) RM2-5725-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, formatter (M527/E52545/M528/E52645) RM2-5717-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cover, formatter (M501) RC4-4200-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, full detect sensor RC4-3219-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, full detect sensor RC4-3219-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cover, keyboard (M527/E52545/M528/E52645) B5L46-40002 Document feeder and image


scanner assembly (MFP only)
on page 1299

Cover, left (M501/M506/E50045) RM2-5727-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, left (M507/E50145) RM2-5713-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, left (M527/E52545) RM2-5727-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cover, left (M528/E52645) RM2-5713-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cover, rear image scanner (M527/E52545) B5L46-40011 Document feeder and image
scanner assembly (MFP only)
on page 1299

Cover, right (M527/E52545/M528/E52645) RC4-4437-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cover, right (M501/M506/E50045) RC4-4437-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, right (M507/E50145) RC4-4137-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, stapler blank (M527dn/E5245dn) F2A76-40005 Covers (M527/E52545/M528/


E52645) on page 1305

Cover, stationary stapler, inner (M527c/f/z/E52545c/f/z/ F2A76-40003 Covers (M527/E52545/M528/


M528c/f/z/E52645c/f/z) E52645) on page 1305

1318 Chapter 6 Parts and diagrams


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Cover, top (M501 duplex models) RM2-5726-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, top (M501) RM2-5735-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, top (M506/E50045 duplex LCD models) RM2-5699-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, top (M506/E50045 duplex MF models) RM2-5686-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, top (M506/E50045 simplex models) RM2-5687-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, top (M507/E50145 duplex models) RM2-2587-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, top (M507/E50145 simplex models) RM2-2607-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Cover, top (M527/E52545/M528/E52645) RM2-5718-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cover, top left (M527/E52545/M528/E52645) RC4-4147-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cover, top rear (M527/E52545) RC4-4150-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Cradle, fax PCA (M527/E52545) 5851-5605 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

DC controller PCA (M506/M527/E52545) RM2-8612-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

DC controller PCA, duplex (M506/E50045) RM2-7940-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

DC controller PCA, duplex (M501) RM2-7950-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

DC controller PCA, duplex (M527/M528/E52545/E52645) RM3-7475-010CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

DC controller PCA, simplex (M506/E50045) RM2-8600-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

DC controller PCA, simplex (M501) RM2-8710-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

DC controller PCA, simplex (M507/E50145/M528/E52645) RM3-7476-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Document feeder kit (M527/E52545/M528/E52645 Enterprise) B5L47-67906 Document feeder and image
scanner assembly (MFP only)
on page 1299

Alphabetical parts list 1319


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Document feeder kit (M527/E52545/M528/E52645 Flow) B5L47-67907 Document feeder and image
scanner assembly (MFP only)
on page 1299

Door, cartridge (M501/M507/E50145) RM2-5677-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Door, cartridge (M528/E52645) RM2-5691-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Door, cartridge kit (M506n/dn/E50045n/dn) F2A68-67919 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Door, cartridge kit (M506x/E50045x) F2A68-67920 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Door, cartridge kit (M527/E52545) F2A76-67912 Covers (M527/E52545/M528/


E52645) on page 1305

Door, rear (M501/M506/E50045/M507/E50145 duplex models) RM2-5711-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Door, rear (M501/M506/E50045/M507/E50145 simplex models) RM2-5712-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Door, rear (M527/E52545/M528/E52645) RM2-5711-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Door, stapler flap (M527c/f/z/E52545c/f/z) F2A76-40004 Covers (M527/E52545/M528/


E52645) on page 1305

Fan (FM1) RK2-8068-000CN Internal assemblies (1 of 4) on


page 1307

Fan (FM2) RK2-8068-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Fax PCA (M527/E52545) CC456-60002 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Fax PCA; HP analog fax 700 accessory (M528/E52645) 2EH31-67901 Parts and diagrams: Internal
assemblies (4 of 4) on page
1313

Film bias assembly RM2-5689-000CN Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

Fixing (fuser) assembly 110V-127V (M501/M506/E50045/M527/ RM2-2585-000CN Parts and diagrams: Internal
E52545) assemblies (2 of 4) on page
1309

Fixing (fuser) assembly 110V-127V (M507/E50145/M528/E52645) RM2-2585-000CN Parts and diagrams: Internal
assemblies (2 of 4) on page
1309

Fixing (fuser) assembly 220V-240V (M501/M506/E50045/M527/ RM2-2586-000CN Parts and diagrams: Internal
E52545) assemblies (2 of 4) on page
1309

Fixing (fuser) assembly 220V-240V (M507/E50145/M528/E52645) RM2-2586-000CN Parts and diagrams: Internal
assemblies (2 of 4) on page
1309

1320 Chapter 6 Parts and diagrams


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Fixing (fuser) power supply (FPS) 110V-127V (includes tray RM2-7948-000CN Parts and diagrams: Internal
connector) assemblies (4 of 4) on page
1313

Fixing (fuser) power supply (FPS) 220V-240V (includes tray RM2-7949-000CN Parts and diagrams: Internal
connector) assemblies (4 of 4) on page
1313

Formatter (M507dn) 1PV87-60002 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter (M507dn) China/India 1PV86-60007 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter (M507n) 1PV87-60003 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter (M507n) China/India 1PV86-60008 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter (M507x/dng) China/India 1PV86-60004 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter PCA (M501dn) J8H61-67901 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter PCA (M501dn; China) J8H61-67902 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter PCA (M501n) J8H60-67901 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter PCA (M501n; China) J8H60-67902 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter PCA kit (M506n/dn /E50045n/dn) F2A68-67915 Parts and diagrams: Internal
assemblies (4 of 4) on page
1313

Formatter PCA kit (M506x /E50045dw) F2A68-67916 Parts and diagrams: Internal
assemblies (4 of 4) on page
1313

Formatter PCA kit (M507x/dng /E50145) 1PV87-60001 Parts and diagrams: Internal
assemblies (4 of 4) on page
1313

Formatter PCA kit (M527/E52545) F2A76-67910 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Formatter PCA kit (M528/E52645) 1PV64-60002 Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Gear, multipurpose RM2-5700-000CN Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Alphabetical parts list 1321


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Hinge, cartridge door left RC4-3010-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Hinge, cartridge door left RC4-3010-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Hinge, left document feeder (M527/E52545/M528/E52645) COM39-60064 Document feeder and image
scanner assembly (MFP only)
on page 1299

Hinge, right document feeder (M527/E52545/M528/E52645) COM39-60065 Document feeder and image
scanner assembly (MFP only)
on page 1299

Holder, transfer roller left RC4-3134-000CN Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Holder, transfer roller right RC4-3133-000CN Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Image scanner assembly kit (M527/E52545/M528/E52645) F2A76-67909 Document feeder and image
scanner assembly (MFP only)
on page 1299

Jewel, HP logo (2pc; M507/E50145) 7121-8684 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Keyboard UK (M527/E52545/M528/E52645) B5L47-67020 Document feeder and image


scanner assembly (MFP only)
on page 1299

Keyboard US (M527/E52545/M528/E52645) B5L47-67019 Document feeder and image


scanner assembly (MFP only)
on page 1299

Keyboard overlay kit (ES, PT) 5851-6023 Document feeder and image
scanner assembly (MFP only)
on page 1299

Keyboard overlay kit (FR, IT, RU, DE, ES: UK Kybd) 5851-6019 Document feeder and image
scanner assembly (MFP only)
on page 1299

Keyboard overlay kit (FR-CN, ES-LA, ES: US Keyboard) 5851-6020 Document feeder and image
scanner assembly (MFP only)
on page 1299

Keyboard overlay kit (FR-SW, DE-SW, DA: UK Keyboard) 5851-6021 Document feeder and image
scanner assembly (MFP only)
on page 1299

Keyboard overlay kit (JA-KG, JA-KT) 5851-6024 Document feeder and image
scanner assembly (MFP only)
on page 1299

Keyboard overlay kit (ZHTW, ZHCN) 5851-6022 Document feeder and image
scanner assembly (MFP only)
on page 1299

Laser/scanner assembly (M501/M506/E50045/M527/E52545) RM2-5528-000CN Internal assemblies (1 of 4) on


page 1307

Laser/scanner assembly (M507/E50145/M528/E52645) RM2-2891-000CN Internal assemblies (1 of 4) on


page 1307

1322 Chapter 6 Parts and diagrams


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Link, pressure release (cartridge door) RC4-4479-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Link, pressure release (cartridge door) RC4-4479-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Low-voltage power supply (LVPS) 110V-127V (M501/M506/E50045/ RM2-7941-000CN Parts and diagrams: Internal
M507/E50145) assemblies (4 of 4) on page
1313

Low-voltage power supply (LVPS) 220V-240V (M501/M506/ RM2-7942-000CN Parts and diagrams: Internal
E50045/M507/E50145) assemblies (4 of 4) on page
1313

Low-voltage power supply (LVPS) 220V-240V (M527/E52545/ RM2-7952-000CN Parts and diagrams: Internal
M528/E52645) assemblies (4 of 4) on page
1313

Low-voltage power supply (LVPS) 110V-127V (M527/E52545/M528/ RM2-7951-000CN Parts and diagrams: Internal
E52645) assemblies (4 of 4) on page
1313

Memory PCA (M506/E50045/M507/E50145/M527/E52545/M528/ RM2-7955-000CN Parts and diagrams: Internal


E52645) assemblies (4 of 4) on page
1313

Microswitch (SW2) RK2-0534-000CN Internal assemblies (1 of 4) on


page 1307

Motor, main M1 RM2-8684-000CN Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

Near-field communications (NFC) HP JetDirect 3000W NFC J8030-61001 Parts and diagrams: Internal
accessory (M528/E52645) assemblies (3 of 4) on page 1311

Near-field communications (NFC) PCA (M527/E52545) B5L24-60001 Parts and diagrams: Internal
assemblies (3 of 4) on page 1311

Paper feed drive assembly RM2-5715-000CN Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Plate, name (E50145dn) 1PU51-40001 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Plate, name (E52645c) 1PS55-40001 Covers (M527/E52545/M528/


E52645) on page 1305

Plate, name (E52645dn) 1PS54-40001 Covers (M527/E52545/M528/


E52645) on page 1305

Plate, name (M501) J8H60-40001 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Plate, name (M506/E50045) F2A68-40002 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Plate, name (M507) 1PV87-40001 Covers (M501/M506/E50045/


M507/E50145) on page 1302

Plate, name (M527/E52545) F2A74-40001 Covers (M527/E52545/M528/


E52645) on page 1305

Plate, name (M528c/z) 1PV66-40001 Covers (M527/E52545/M528/


E52645) on page 1305

Alphabetical parts list 1323


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Plate, name (M528dn/f) 1PV64-40001 Covers (M527/E52545/M528/


E52645) on page 1305

Plug/cap, fax port (M527/E52545) 5851-1885 Covers (M527/E52545/M528/


E52645) on page 1305

Power supply, high-voltage (HVPS) (M501/M506/E50045/M527/ RM2-7945-000CN Internal assemblies (1 of 4) on


E52545) page 1307

Power supply, high-voltage (HVPS) (M507/E50145/M528/E52645) RM3-7424-000CN Internal assemblies (1 of 4) on


page 1307

Registration assembly (M501/M506/E50045/M527/E52545) RM2-5671-000CN Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Registration assembly (M507/E50145/M528/E52645) RM2-2577-000CN Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Roller and pad, Tray 1 pickup and separation pad kit F2A68-67914 Parts and diagrams: Internal
assemblies (3 of 4) on page 1311

Roller, Tray 2-3 kit (M501) J8H60-67903 Parts and diagrams: Internal
assemblies (3 of 4) on page 1311

Roller, Tray 2-x kit (M506/E50045/M507/E50145/M527/E52545/ F2A68-67913 Parts and diagrams: Internal
M528/E52645) assemblies (3 of 4) on page 1311

Roller, separation (Tray 2/3) RM2-5745-000CN Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

Roller, transfer kit F2A68-67910 Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Scan-control board (SCB) kit (M527/E52545) B5L47-67903 Document feeder and image
scanner assembly (MFP only)
on page 1299

Scan-control board (SCB) kit (M528/E52645) B5L47-67901 Document feeder and image
scanner assembly (MFP only)
on page 1299

Shaft, support RC4-3002-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Shaft, support RC4-3002-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Solenoid assembly RM1-5421-000CN Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Spring, compression (included in the multipurpose tray roller and RU8-2935-000CN Parts and diagrams: Internal
separation pad kit) assemblies (3 of 4) on page 1311

Stapler unit (M527/E52545/M528/E52645) B5L46-60102 Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

Sticker, stapler cartridge replacement (M527/M528/E52645) B5L24-00035 Covers (M527/E52545/M528/


E52645) on page 1305

Switch, lever assembly RM2-5701-000CN Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

1324 Chapter 6 Parts and diagrams


Table 6-13 Alphabetical parts list (continued)

Description Part number Table and page

Switch, power PCA assembly RM2-8597-000CN Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

Tray, paper delivery output bin (M501/M506/E50045) RC4-4439-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Tray, paper delivery output bin (M507/E50145) RC4-4141-000CN Covers (M501/M506/E50045/


M507/E50145) on page 1302

Tray, paper delivery output bin (M527/E52545/M528/E52645) RC4-4141-000CN Covers (M527/E52545/M528/


E52645) on page 1305

Wireless embedded PCA (M506z/E50045z/M507z/E50145z/ 1150-7968 Parts and diagrams: Internal


M527/E52545M528/E52645) assemblies (3 of 4) on page 1311

Alphabetical parts list 1325


Numerical parts list
Table 6-14 Numerical parts list

Part number Description Table and page

1150-7968 Wireless embedded PCA (M506z/E50045z/M507z/E50145z/ Parts and diagrams: Internal


M527/E52545M528/E52645) assemblies (3 of 4) on page 1311

1PS54-40001 Plate, name (E52645dn) Covers (M527/E52545/M528/


E52645) on page 1305

1PS55-40001 Plate, name (E52645c) Covers (M527/E52545/M528/


E52645) on page 1305

1PU51-40001 Plate, name (E50145dn) Covers (M501/M506/E50045/


M507/E50145) on page 1302

1PV64-40001 Plate, name (M528dn/f) Covers (M527/E52545/M528/


E52645) on page 1305

1PV64-60002 Formatter PCA kit (M528/E52645) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

1PV66-40001 Plate, name (M528c/z) Covers (M527/E52545/M528/


E52645) on page 1305

1PV86-60004 Formatter (M507x/dng) China/India Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

1PV86-60007 Formatter (M507dn) China/India Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

1PV86-60008 Formatter (M507n) China/India Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

1PV87-40001 Plate, name (M507) Covers (M501/M506/E50045/


M507/E50145) on page 1302

1PV87-60001 Formatter PCA kit (M507x/dng /E50145) Parts and diagrams: Internal
assemblies (4 of 4) on page
1313

1PV87-60002 Formatter (M507dn) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

1PV87-60003 Formatter (M507n) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

2EH31-67901 Fax PCA; HP analog fax 700 accessory (M528/E52645) Parts and diagrams: Internal
assemblies (4 of 4) on page
1313

5851-1885 Plug/cap, fax port (M527/E52545) Covers (M527/E52545/M528/


E52645) on page 1305

5851-5605 Cradle, fax PCA (M527/E52545) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

5851-5935 Cable, 18-pin control panel (M527/E52545/M528/E52645) Document feeder and image
scanner assembly (MFP only)
on page 1299

1326 Chapter 6 Parts and diagrams


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

5851-5936 Cable, HDMI control panel (M527/E52545/M528/E52645) Document feeder and image
scanner assembly (MFP only)
on page 1299

5851-5938 Cable, HIP USB control panel (M527/E52545/M528/E52645) Document feeder and image
scanner assembly (MFP only)
on page 1299

5851-5939 Cable, WU USB control panel (M527/E52545) Document feeder and image
scanner assembly (MFP only)
on page 1299

5851-5997 Cable, fax PCA (M527/E52545) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

5851-6019 Keyboard overlay kit (FR, IT, RU, DE, ES: UK Kybd) Document feeder and image
scanner assembly (MFP only)
on page 1299

5851-6020 Keyboard overlay kit (FR-CN, ES-LA, ES: US Keyboard) Document feeder and image
scanner assembly (MFP only)
on page 1299

5851-6021 Keyboard overlay kit (FR-SW, DE-SW, DA: UK Keyboard) Document feeder and image
scanner assembly (MFP only)
on page 1299

5851-6022 Keyboard overlay kit (ZHTW, ZHCN) Document feeder and image
scanner assembly (MFP only)
on page 1299

5851-6023 Keyboard overlay kit (ES, PT) Document feeder and image
scanner assembly (MFP only)
on page 1299

5851-6024 Keyboard overlay kit (JA-KG, JA-KT) Document feeder and image
scanner assembly (MFP only)
on page 1299

7121-8684 Jewel, HP logo (2pc; M507/E50145) Covers (M501/M506/E50045/


M507/E50145) on page 1302

B5L24-00035 Sticker, stapler cartridge replacement (M527/M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

B5L24-60001 Near-field communications (NFC) PCA (M527/E52545) Parts and diagrams: Internal
assemblies (3 of 4) on page 1311

B5L46-40002 Cover, keyboard (M527/E52545/M528/E52645) Document feeder and image


scanner assembly (MFP only)
on page 1299

B5L46-40011 Cover, rear image scanner (M527/E52545) Document feeder and image
scanner assembly (MFP only)
on page 1299

B5L46-40021 Cover, HIP (M527/E52545/M528/E52645) Document feeder and image


scanner assembly (MFP only)
on page 1299

B5L46-40028 Cover, USB (M527/E52545) Document feeder and image


scanner assembly (MFP only)
on page 1299

Numerical parts list 1327


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

B5L46-60102 Stapler unit (M527/E52545/M528/E52645) Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

B5L46-60116 Cable, stapler (M5278/E52645) Document feeder and image


scanner assembly (MFP only)
on page 1299

B5L46-60117 Bezel, control panel (M527/E52545/M528/E52645) Document feeder and image


scanner assembly (MFP only)
on page 1299

B5L47-67018 Control panel kit (M527/E52545/M528/E52645) Document feeder and image


scanner assembly (MFP only)
on page 1299

B5L47-67019 Keyboard US (M527/E52545/M528/E52645) Document feeder and image


scanner assembly (MFP only)
on page 1299

B5L47-67020 Keyboard UK (M527/E52545/M528/E52645) Document feeder and image


scanner assembly (MFP only)
on page 1299

B5L47-67901 Scan-control board (SCB) kit (M528/E52645) Document feeder and image
scanner assembly (MFP only)
on page 1299

B5L47-67903 Scan-control board (SCB) kit (M527/E52545) Document feeder and image
scanner assembly (MFP only)
on page 1299

B5L47-67906 Document feeder kit (M527/E52545/M528/E52645 Enterprise) Document feeder and image
scanner assembly (MFP only)
on page 1299

B5L47-67907 Document feeder kit (M527/E52545/M528/E52645 Flow) Document feeder and image
scanner assembly (MFP only)
on page 1299

CC456-60002 Fax PCA (M527/E52545) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

COM39-60064 Hinge, left document feeder (M527/E52545/M528/E52645) Document feeder and image
scanner assembly (MFP only)
on page 1299

COM39-60065 Hinge, right document feeder (M527/E52545/M528/E52645) Document feeder and image
scanner assembly (MFP only)
on page 1299

F2A68-40002 Plate, name (M506/E50045) Covers (M501/M506/E50045/


M507/E50145) on page 1302

F2A68-67910 Roller, transfer kit Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

F2A68-67913 Roller, Tray 2-x kit (M506/E50045/M507/E50145/M527/E52545/ Parts and diagrams: Internal
M528/E52645) assemblies (3 of 4) on page 1311

F2A68-67914 Roller and pad, Tray 1 pickup and separation pad kit Parts and diagrams: Internal
assemblies (3 of 4) on page 1311

F2A68-67915 Formatter PCA kit (M506n/dn /E50045n/dn) Parts and diagrams: Internal
assemblies (4 of 4) on page
1313

1328 Chapter 6 Parts and diagrams


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

F2A68-67916 Formatter PCA kit (M506x /E50045dw) Parts and diagrams: Internal
assemblies (4 of 4) on page
1313

F2A68-67919 Door, cartridge kit (M506n/dn/E50045n/dn) Covers (M501/M506/E50045/


M507/E50145) on page 1302

F2A68-67920 Door, cartridge kit (M506x/E50045x) Covers (M501/M506/E50045/


M507/E50145) on page 1302

F2A72-67901 1x550-sheet paper feeder (whole unit) Parts and diagrams: 1x550-
sheet paper feeder on page
1315

F2A74-40001 Plate, name (M527/E52545) Covers (M527/E52545/M528/


E52645) on page 1305

F2A76-40003 Cover, stationary stapler, inner (M527c/f/z/E52545c/f/z/ Covers (M527/E52545/M528/


M528c/f/z/E52645c/f/z) E52645) on page 1305

F2A76-40004 Door, stapler flap (M527c/f/z/E52545c/f/z) Covers (M527/E52545/M528/


E52645) on page 1305

F2A76-40005 Cover, stapler blank (M527dn/E5245dn) Covers (M527/E52545/M528/


E52645) on page 1305

F2A76-40007 Bracket, WiFi PCA (M506z/E50045/M507z/E50145z/M527/ Parts and diagrams: Internal


E52545/M528/E52645) assemblies (3 of 4) on page 1311

F2A76-50004 Cable, HDMI PAB to SCAM (M527/E52545/M528/E52645) Document feeder and image
scanner assembly (MFP only)
on page 1299

F2A76-60112 Cable, WiFi PCA (M506z/E50045z/M507z/E50145z/M527/E52545/ Parts and diagrams: Internal


M528/E52645) assemblies (3 of 4) on page 1311

F2A76-60113 Cable, stapler 6-pin (M527/E52545/M528/E52645) Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

F2A76-67909 Image scanner assembly kit (M527/E52545/M528/E52645) Document feeder and image
scanner assembly (MFP only)
on page 1299

F2A76-67910 Formatter PCA kit (M527/E52545) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

F2A76-67912 Door, cartridge kit (M527/E52545) Covers (M527/E52545/M528/


E52645) on page 1305

G1W41-67907 Control panel kit (M506x/E50045x) Covers (M501/M506/E50045/


M507/E50145) on page 1302

J8030-61001 Near-field communications (NFC) HP JetDirect 3000W NFC Parts and diagrams: Internal
accessory (M528/E52645) assemblies (3 of 4) on page 1311

J8H60-40001 Plate, name (M501) Covers (M501/M506/E50045/


M507/E50145) on page 1302

J8H60-67901 Formatter PCA (M501n) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

J8H60-67902 Formatter PCA (M501n; China) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

Numerical parts list 1329


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

J8H60-67903 Roller, Tray 2-3 kit (M501) Parts and diagrams: Internal
assemblies (3 of 4) on page 1311

J8H60-67904 Control panel (M501) Covers (M501/M506/E50045/


M507/E50145) on page 1302

J8H61-67901 Formatter PCA (M501dn) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

J8H61-67902 Formatter PCA (M501dn; China) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

K0Q15-60106 Control panel E50145 Covers (M501/M506/E50045/


M507/E50145) on page 1302

K0Q15-67901 Control panel kit (M507x/E50145x) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-3002-000CN Shaft, support Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-3002-000CN Shaft, support Covers (M527/E52545/M528/


E52645) on page 1305

RC4-3010-000CN Hinge, cartridge door left Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-3010-000CN Hinge, cartridge door left Covers (M527/E52545/M528/


E52645) on page 1305

RC4-3133-000CN Holder, transfer roller right Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

RC4-3134-000CN Holder, transfer roller left Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

RC4-3219-000CN Cover, full detect sensor Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-3219-000CN Cover, full detect sensor Covers (M527/E52545/M528/


E52645) on page 1305

RC4-4137-000CN Cover, right (M507/E50145) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4141-000CN Tray, paper delivery output bin (M507/E50145) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4141-000CN Tray, paper delivery output bin (M527/E52545/M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

RC4-4142-000CN Cover, HIP (M506/E50045/M507/E50145 duplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4147-000CN Cover, top left (M527/E52545/M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

RC4-4149-000CN Cover, USB (M506/E50045/M507/E50145) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4150-000CN Cover, top rear (M527/E52545) Covers (M527/E52545/M528/


E52645) on page 1305

1330 Chapter 6 Parts and diagrams


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

RC4-4200-000CN Cover, formatter (M501) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4433-000CN Cover, I/O (M506/E50045/M507/E50145) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4433-000CN Cover, I/O (M527/E52545) Covers (M527/E52545/M528/


E52645) on page 1305

RC4-4437-000CN Cover, right (M527/E52545/M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

RC4-4437-000CN Cover, right (M501/M506/E50045) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4439-000CN Tray, paper delivery output bin (M501/M506/E50045) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4479-000CN Link, pressure release (cartridge door) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RC4-4479-000CN Link, pressure release (cartridge door) Covers (M527/E52545/M528/


E52645) on page 1305

RC5-5148-000CN Cover, WiFi Covers (M501/M506/E50045/


M507/E50145) on page 1302

RK2-0534-000CN Microswitch (SW2) Internal assemblies (1 of 4) on


page 1307

RK2-6259-000CN Cable, flat-flexible Internal assemblies (1 of 4) on


page 1307

RK2-6260-000CN Cable, flat-flexible Internal assemblies (1 of 4) on


page 1307

RK2-6261-000CN Cable, flat flexible (M506/E50045/M507/E50145/M527/E52545/ Parts and diagrams: Internal


M528/E52645) assemblies (4 of 4) on page
1313

RK2-6526-000CN Cable, flat flexible (M501) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RK2-7067-000CN Cable, USB (M506/E50045) Internal assemblies (1 of 4) on


page 1307

RK2-7067-000CN Cable, USB (M507/E50145) Internal assemblies (1 of 4) on


page 1307

RK2-7104-000CN Cable, HIP (M506/E50045 duplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RK2-8068-000CN Fan (FM1) Internal assemblies (1 of 4) on


page 1307

RK2-8068-000CN Fan (FM2) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RK2-8657-000CN Cable, flat flexible (FFC) Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

Numerical parts list 1331


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

RK3-0503-000CN Cable, flat flexible (FFC) Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

RK3-0526-000CN Cable, HIP (M507/E50145 duplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RL2-0885-000CN Case, formatter PCA (M506/E50045/M507/E50145) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RL2-0888-000CN Case, formatter (M501) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RL2-0895-000CN Case, formatter (M527/E52545/M528/E52645) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RM1-5421-000CN Solenoid assembly Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

RM2-2577-000CN Registration assembly (M507/E50145/M528/E52645) Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

RM2-2585-000CN Fixing (fuser) assembly 110V-127V (M501/M506/E50045/M527/ Parts and diagrams: Internal
E52545) assemblies (2 of 4) on page
1309

RM2-2585-000CN Fixing (fuser) assembly 110V-127V (M507/E50145/M528/E52645) Parts and diagrams: Internal
assemblies (2 of 4) on page
1309

RM2-2586-000CN Fixing (fuser) assembly 220V-240V (M501/M506/E50045/M527/ Parts and diagrams: Internal
E52545) assemblies (2 of 4) on page
1309

RM2-2586-000CN Fixing (fuser) assembly 220V-240V (M507/E50145/M528/E52645) Parts and diagrams: Internal
assemblies (2 of 4) on page
1309

RM2-2587-000CN Cover, top (M507/E50145 duplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-2596-000CN Cable, TAG assembly (M507/E50145/M528/E52645) Internal assemblies (1 of 4) on


page 1307

RM2-2607-000CN Cover, top (M507/E50145 simplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-2610-000CN Control panel (507n/dn) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-2891-000CN Laser/scanner assembly (M507/E50145/M528/E52645) Internal assemblies (1 of 4) on


page 1307

RM2-5528-000CN Laser/scanner assembly (M501/M506/E50045/M527/E52545) Internal assemblies (1 of 4) on


page 1307

RM2-5671-000CN Registration assembly (M501/M506/E50045/M527/E52545) Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

RM2-5677-000CN Door, cartridge (M501/M507/E50145) Covers (M501/M506/E50045/


M507/E50145) on page 1302

1332 Chapter 6 Parts and diagrams


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

RM2-5686-000CN Cover, top (M506/E50045 duplex MF models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5687-000CN Cover, top (M506/E50045 simplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5689-000CN Film bias assembly Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

RM2-5690-000CN Cassette (Tray 2) Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

RM2-5691-000CN Door, cartridge (M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

RM2-5699-000CN Cover, top (M506/E50045 duplex LCD models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5700-000CN Gear, multipurpose Parts and diagrams: Internal


assemblies (3 of 4) on page 1311

RM2-5701-000CN Switch, lever assembly Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

RM2-5702-000CN Cable, TAG assembly (M501/M506/E50045/M527/E52545) Internal assemblies (1 of 4) on


page 1307

RM2-5711-000CN Door, rear (M501/M506/E50045/M507/E50145 duplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5711-000CN Door, rear (M527/E52545/M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

RM2-5712-000CN Door, rear (M501/M506/E50045/M507/E50145 simplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5713-000CN Cover, left (M507/E50145) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5713-000CN Cover, left (M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

RM2-5715-000CN Paper feed drive assembly Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RM2-5717-000CN Cover, formatter (M527/E52545/M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

RM2-5718-000CN Cover, top (M527/E52545/M528/E52645) Covers (M527/E52545/M528/


E52645) on page 1305

RM2-5725-000CN Cover, formatter (M506/E50045/M507/E50145) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5726-000CN Cover, top (M501 duplex models) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5727-000CN Cover, left (M501/M506/E50045) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5727-000CN Cover, left (M527/E52545) Covers (M527/E52545/M528/


E52645) on page 1305

Numerical parts list 1333


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

RM2-5735-000CN Cover, top (M501) Covers (M501/M506/E50045/


M507/E50145) on page 1302

RM2-5745-000CN Roller, separation (Tray 2/3) Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

RM2-7940-000CN DC controller PCA, duplex (M506/E50045) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RM2-7941-000CN Low-voltage power supply (LVPS) 110V-127V (M501/M506/E50045/ Parts and diagrams: Internal
M507/E50145) assemblies (4 of 4) on page
1313

RM2-7942-000CN Low-voltage power supply (LVPS) 220V-240V (M501/M506/ Parts and diagrams: Internal
E50045/M507/E50145) assemblies (4 of 4) on page
1313

RM2-7945-000CN Power supply, high-voltage (HVPS) (M501/M506/E50045/M527/ Internal assemblies (1 of 4) on


E52545) page 1307

RM2-7948-000CN Fixing (fuser) power supply (FPS) 110V-127V (includes tray Parts and diagrams: Internal
connector) assemblies (4 of 4) on page
1313

RM2-7949-000CN Fixing (fuser) power supply (FPS) 220V-240V (includes tray Parts and diagrams: Internal
connector) assemblies (4 of 4) on page
1313

RM2-7950-000CN DC controller PCA, duplex (M501) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RM2-7951-000CN Low-voltage power supply (LVPS) 110V-127V (M527/E52545/M528/ Parts and diagrams: Internal
E52645) assemblies (4 of 4) on page
1313

RM2-7952-000CN Low-voltage power supply (LVPS) 220V-240V (M527/E52545/ Parts and diagrams: Internal
M528/E52645) assemblies (4 of 4) on page
1313

RM2-7955-000CN Memory PCA (M506/E50045/M507/E50145/M527/E52545/M528/ Parts and diagrams: Internal


E52645) assemblies (4 of 4) on page
1313

RM2-8514-000CN Clutch, paper re-pickup assembly (duplex LCD and MF models) Parts and diagrams: Internal
assemblies (2 of 4) on page
1309

RM2-8597-000CN Switch, power PCA assembly Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

RM2-8600-000CN DC controller PCA, simplex (M506/E50045) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RM2-8612-000CN DC controller PCA (M506/M527/E52545) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RM2-8684-000CN Motor, main M1 Parts and diagrams: Internal


assemblies (2 of 4) on page
1309

1334 Chapter 6 Parts and diagrams


Table 6-14 Numerical parts list (continued)

Part number Description Table and page

RM2-8710-000CN DC controller PCA, simplex (M501) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RM3-7424-000CN Power supply, high-voltage (HVPS) (M507/E50145/M528/E52645) Internal assemblies (1 of 4) on


page 1307

RM3-7475-010CN DC controller PCA, duplex (M527/M528/E52545/E52645) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RM3-7476-000CN DC controller PCA, simplex (M507/E50145/M528/E52645) Parts and diagrams: Internal


assemblies (4 of 4) on page
1313

RU8-2935-000CN Spring, compression (included in the multipurpose tray roller and Parts and diagrams: Internal
separation pad kit) assemblies (3 of 4) on page 1311

Numerical parts list 1335


A Certificate of Volatility: HP LaserJet Pro
M501, HP LaserJet Enterprise M506,
M507, M527, M528, HP LaserJet Managd
Enterprise E50145, E52645

Review the certificates of volatility for the printers.

1336 Appendix A Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528,
HP LaserJet Managd Enterprise E50145, E52645
Figure A-1 Certificate of Volatility (1 of 2; M501)
Hewlett-Packard Certificate of Volatility
Model: Part Number: Address:
HP LaserJet Pro M501 J8H60A=M501n HP Development Company
J8H61A=M501dn 11311 Chinden Blvd
Boise, ID 83714

Volatile Memory
Does the device contain volatile memory (Memory whose contents are lost when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Used for temporary Steps to clear memory:
256MB storage during the processing When the printer is powered
of jobs and for applications OFF, the memory is erased.
running on the OS.
Yes No
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
Used for temporary storage When the printer is powered
during the processing of jobs OFF, the memory is erased.
and for applications running
on the OS.
256MB Yes No .
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Non-Volatile Memory
Does the device contain non-volatile memory (Memory whose contents are retained when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
2GB Yes No Device Firmware
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Mass Storage
Does the device contain mass storage memory (Hard Disk Drive, Tape Backup)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

USB
Does the item accept USB input and if so, for what purpose (i.e Print Jobs, device firmware updates, scan upload)?
Yes No If Yes please describe below
The front USB host can accept print jobs, scan uploads, photos and can be used to upload printer firmware.
Can any data other than scan upload be sent to the USB device)?
Yes No If Yes please describe below
Rear USB host when configured will accept stored jobs, encrypted files stored and deleted by user.

Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528, HP LaserJet Managd
Enterprise E50145, E52645 1337
Figure A-2 Certificate of Volatility (2 of 2; M501)
RF/RFID
Does the item use RF or RFID for receive or transmit of any data including remote diagnostics. (e.g. Cellular phone,
Bluetooth) Yes No If Yes please describe below
Purpose: Wireless Information string
Frequency: Bandwidth:
Modulation: Effective Radiate Power (ERP):
Specifications:

Other Transmission Capabilities


Does the device employ any other methods of non-wired access to transmit or receive any data whatsoever (e.g. anything
other than standard hard wired TCP/IP, direct USB, or parallel connections)? Yes No If Yes please describe below:
Purpose:
Frequency: Bandwidth:
Modulation: Effective Radiate Power (ERP):
Specifications:

Other Capabilities
Does the device employ any other method of communications such as a Modem to transmit or receive any data
whatsoever? Yes No If Yes please describe below:
Purpose:
Specifications

Figure A-3 Certificate of Volatility (1 of 2; M506)


HP Certificate of Volatility
Model: Part Number: Address:
LaserJet Enterprise M506 M506n = F2A68A HP Development Company
M506dn = F2A69A 11311 Chinden Blvd
M506x = F2A70A Boise, ID 83714
Volatile Memory
Does the device contain volatile memory (Memory whose contents are lost when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
DRAM 512MB Yes No Operation system and print There are no steps to clear this
buffer data.
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Non-Volatile Memory
Does the device contain non-volatile memory (Memory whose contents are retained when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
EEPROM 32KB Yes No Store customer setting data for There are no steps to clear this
backup/restore data.
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
SPI 4MB Yes No BIOS There are no steps to clear this
data.
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
None Yes No

Mass Storage
Does the device contain mass storage memory (Hard Disk Drive, Tape Backup)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
eMMC 4GB Yes No OS and user data Firmware update
Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
HDD 320GB Yes No OS and user data Firmware update

USB
Does the item accept USB input and if so, for what purpose (i.e Print Jobs, device firmware updates, scan upload)?
Yes No If Yes please describe below
Walk-up USB print
Can any data other than scan upload be sent to the USB device)?
Yes No If Yes please describe below

1338 Appendix A Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528,
HP LaserJet Managd Enterprise E50145, E52645
Figure A-4 Certificate of Volatility (2 of 2; M506)
RF/RFID
Does the item use RF or RFID for receive or transmit of any data including remote diagnostics. (e.g. Cellular phone,
Bluetooth) Yes No If Yes please describe below
Purpose
Frequency:) Bandwidth:
Modulation: Effective Radiate Power (ERP):

Specifications:

Other Transmission Capabilities


Does the device employ any other methods of non-wired access to transmit or receive any data whatsoever (e.g. anything
other than standard hard wired TCP/IP, direct USB, or parallel connections)? Yes No If Yes please describe below:
Purpose: Wireless direct print.
Frequency: 2.4Ghz Bandwidth:
Modulation: Effective Radiate Power (ERP:
Specifications: 802.11 b/g/n

Other Capabilities
Does the device employ any other method of communications such as a Modem to transmit or receive any data
whatsoever? Yes No If Yes please describe below:
Purpose: NFC; to support tap to print only
Specifications: NFC Tag Type 4 ISO 14443B

Author Information
Name: Title: Email: Business Unit:
Security Technical IPG
Marketing Engineer
Date Prepared: 06/29/15

Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528, HP LaserJet Managd
Enterprise E50145, E52645 1339
Figure A-5 Certificate of Volatility (1 of 2; M527)
HP Certificate of Volatility
Model: Part Number: Address:
LaserJet Enterprise M527 M527dn = F2A76A HP Development Company
M527f = F2A77A 11311 Chinden Blvd
M527z = F2A78A Boise, ID 83714
Volatile Memory
Does the device contain volatile memory (Memory whose contents are lost when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
DRAM 1792MB Yes No Operation system and print There are no steps to clear this
buffer data.
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Non-Volatile Memory
Does the device contain non-volatile memory (Memory whose contents are retained when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
EEPROM 32KB Yes No Store customer setting data for There are no steps to clear this
backup/restore data.
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
SPI 4MB Yes No BIOS There are no steps to clear this
data.
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
None Yes No

Mass Storage
Does the device contain mass storage memory (Hard Disk Drive, Tape Backup)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
eMMC 16GB Yes No OS and user data Firmware update
Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
HDD 320GB Yes No OS and user data Firmware update

USB
Does the item accept USB input and if so, for what purpose (i.e Print Jobs, device firmware updates, scan upload)?
Yes No If Yes please describe below
Walk-up USB print
Can any data other than scan upload be sent to the USB device)?
Yes No If Yes please describe below

1340 Appendix A Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528,
HP LaserJet Managd Enterprise E50145, E52645
Figure A-6 Certificate of Volatility (2 of 2; M527)
RF/RFID
Does the item use RF or RFID for receive or transmit of any data including remote diagnostics. (e.g. Cellular phone,
Bluetooth) Yes No If Yes please describe below
Purpose
Frequency:) Bandwidth:
Modulation: Effective Radiate Power (ERP):

Specifications:

Other Transmission Capabilities


Does the device employ any other methods of non-wired access to transmit or receive any data whatsoever (e.g. anything
other than standard hard wired TCP/IP, direct USB, or parallel connections)? Yes No If Yes please describe below:
Purpose: Wireless direct print.
Frequency: 2.4Ghz Bandwidth:
Modulation: Effective Radiate Power (ERP:
Specifications: 802.11 b/g/n

Other Capabilities
Does the device employ any other method of communications such as a Modem to transmit or receive any data
whatsoever? Yes No If Yes please describe below:
Purpose: NFC; to support tap to print only
Specifications: NFC Tag Type 4 ISO 14443B

Author Information
Name: Title: Email: Business Unit:
Security Technical IPG
Marketing Engineer
Date Prepared: 06/29/15

Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528, HP LaserJet Managd
Enterprise E50145, E52645 1341
Figure A-7 Certificate of Volatility (1 of 2; M507/E50145)
Hewlett-Packard Certificate of Volatility
Model: Part Number: Address:
HP LaserJet Enterprise Enterprise Managed Hewlett Packard Company
M507 series 1PV86A=M507n 1PU51A=E50145dn 11311 Chinden Blvd
1PV87A=M507dn Boise, ID 83714
HP LaserJet Managed 1PV88A=M507x
Enterprise E50145 series 1PV89A=M507dng

Volatile Memory
Does the device contain volatile memory (Memory whose contents are lost when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Operation system and Steps to clear memory:
print/scan buffer When the printer is powered off
DDR3 - DRAM 1GB the memory is erased.
Yes No
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:

Yes No .
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Non-Volatile Memory
Does the device contain non-volatile memory (Memory whose contents are retained when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
IOD EEPROM 32KB Yes No Store customer setting data for There are no steps to clear this
backup/restore data.
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
SPI Flash
4MB Yes No Contains the boot code and There are no steps to clear this
factory product configuration data
data required for the device to
function. User modifications
are limited to downloading
digitally signed HP firmware
images.
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Mass Storage
Does the device contain mass storage memory (Hard Disk Drive, Tape Backup)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
HDD 320GB Yes No OS and user data Firmware update

Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
EMMC 8GB Yes No OS and user data Firmware update

USB
Does the item accept USB input and if so, for what purpose (i.e Print Jobs, device firmware updates, scan upload)?
Yes No If Yes please describe below
Print jobs, HP digitally signed firmware upgrades, 3rd party application loading. USB ports can be disabled.
Can any data other than scan upload be sent to the USB device)?
Yes No If Yes please describe below

1342 Appendix A Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528,
HP LaserJet Managd Enterprise E50145, E52645
Figure A-8 Certificate of Volatility (2 of 2; M507/E50145)

Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528, HP LaserJet Managd
Enterprise E50145, E52645 1343
Figure A-9 Certificate of Volatility (1 of 2; M528/E52645)
Hewlett-Packard Certificate of Volatility
Model: Part Number: Address:
HP LaserJet Enterprise Enterprise Managed Hewlett Packard Company
M528 series 1PV64A=M528dn 1PS54A=E52645dn 11311 Chinden Blvd
1PV65A=M528f 1PS55A=E52645c Boise, ID 83714
HP LaserJet Managed 1PV66A=M528c
Enterprise E52645 series 1PV67A=M528z

Volatile Memory
Does the device contain volatile memory (Memory whose contents are lost when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Operation system and Steps to clear memory:
print/scan buffer When the printer is powered off
DDR3 - DRAM 1GB the memory is erased.
Yes No
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:

Yes No .
Type (SRAM, DRAM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Non-Volatile Memory
Does the device contain non-volatile memory (Memory whose contents are retained when power is removed)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
IOD EEPROM 32KB Yes No Store customer setting data for There are no steps to clear this
backup/restore data.
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
SPI Flash
4MB Yes No Contains the boot code and There are no steps to clear this
factory product configuration data
data required for the device to
function. User modifications
are limited to downloading
digitally signed HP firmware
images.
Type (Flash, EEPROM, etc): Size: User Modifiable: Function: Steps to clear memory:
Yes No

Mass Storage
Does the device contain mass storage memory (Hard Disk Drive, Tape Backup)?
Yes No If Yes please describe the type, size, function, and steps to clear the memory below
Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
HDD 320GB Yes No OS and user data Firmware update

Type (HDD, Tape, etc): Size: User Modifiable: Function: Steps to clear memory:
EMMC 8GB Yes No OS and user data Firmware update

USB
Does the item accept USB input and if so, for what purpose (i.e Print Jobs, device firmware updates, scan upload)?
Yes No If Yes please describe below
Print jobs, HP digitally signed firmware upgrades, 3rd party application loading. USB ports can be disabled.
Can any data other than scan upload be sent to the USB device)?
Yes No If Yes please describe below

1344 Appendix A Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528,
HP LaserJet Managd Enterprise E50145, E52645
Figure A-10 Certificate of Volatility (2 of 2; M528/E52645)
Diagnostic service logs can be uploaded. Print files can be printed via a USB thumb drive.

RF/RFID
Does the item use RF or RFID for receive or transmit of any data including remote diagnostics. (e.g. Cellular phone,
Bluetooth) Yes No If Yes please describe below
Purpose:
Frequency: Bandwidth:
Modulation: Effective Radiate Power (ERP):
Specifications:

Other Transmission Capabilities


Does the device employ any other methods of non-wired access to transmit or receive any data whatsoever (e.g. anything
other than standard hard wired TCP/IP, direct USB, or parallel connections)? Yes No If Yes please describe below:
Purpose: WiFi Direct Print
Frequency: 2.4 GHz, 5 GHz Bandwidth: 2401 - 2495 MHz; depending on selected
channel in 2.4GHz band.
5180 - 5825 MHz; depending on selected channel in 5GHz
band.
Modulation: Effective Radiate Power (ERP):
Specifications: 802.11 b/g/n

Other Transmission Capabilities


Does the device employ any other methods of non-wired access to transmit or receive any data whatsoever (e.g. anything
other than standard hard wired TCP/IP, direct USB, or parallel connections)? Yes No If Yes please describe below:
Purpose: Device Beaconing, Secure Print Apps
Frequency: 2.4 GHz Bandwidth: 2400-2483.5 MHz; depending on selected
channel.
Modulation: Effective Radiate Power (ERP):
Specifications: BTLE4.0 compliant

Other Capabilities
Does the device employ any other method of communications such as a Modem to transmit or receive any data
whatsoever? Yes No If Yes please describe below:
Purpose:
Specifications:

Vendor Engineer/SME Representative Information


Date completed: Fax/Email
12/31/19 david.m.vittoe@hp.com

Certificate of Volatility: HP LaserJet Pro M501, HP LaserJet Enterprise M506, M507, M527, M528, HP LaserJet Managd
Enterprise E50145, E52645 1345
Index

Symbols/Numerics toner cartridge 46 C


assemblies base printer, remove
1x550-sheet paper feeder (4 of 4), cables
and replace 512
parts 1315 USB, troubleshooting 407
assembly locations 1
1x550-sheet paper feeder Calibrate/Cleaning menu (M506/
authentication
controller PCA E50045/M507/E50145, M527/
JetIntelligence 46
connections, diagrams 129, E52545/M528/E52645), control
toner cartridge 46
157 panel 254, 255
authorized service providers,
2ndary service menu (M501) 412, Calibrate/Cleaning menu (M506/
parts 1293
413 M507/E50145, M527/M528/
auto on / auto off mode
550-sheet paper feeder E52645), control panel 129
M501 20
paper path 57 cartridge
auto on / auto off mode (M501)
550-sheet paper feeder, removing dynamic security 45
setup and operation 20
and replacing 1237 life detection 44
automatic document feeder
550-sheet tray memory chip 44
scanning and image capture
clearing jams 392 presence detection 44
(M527/E52545/M528/E52645
76.00.24 263 toner level detection 44
only) 63
cartridge door assembly, removing
A and replacing 546
B
cartridges, toner part
accessories 1294
backup error numbers 1294
accessories installed,
32.WX.YZ error 129, 262 cassette presence detection
information 129, 168, 173
reset error 129, 262 trays 3-5 60
accessories, 550-sheet paper
restore error 129, 262 caution 14, 435
feeder
basic printer operation 16 certificate of volatility 5, 1336
remove and replace 1237
bias generation Channel partners
accessories, FAX
high-voltage power supply 32 WISE 14, 69, 435, 1292
remove and replace 1252
bin, output checklist
accessories, internal USB ports
locating 1, 2 problems 72
(M506/E50045)
blank pages checklist (M501)
remove and replace 1270
troubleshooting 407 problems 70
accessories, internal USB ports
block diagram checklists
(M507/E50145)
cross section 129, 151 pre-troubleshooting 99, 100
remove and replace 1276
external plug and port circuit diagrams 129, 165
accessories, internal USB ports
locations 129, 158 clean the paper path
(M527/E52545/M528/E52645)
printed circuit assembly (PCA) cleaning page printing 362
remove and replace 1259
connector locations 129, cleaning
accessories, toner part
153 glass (M527/M528/
numbers 1294
sensors and switches 129, 148 E52645) 362
accessories)
browser requirements mode (M501) 412
remove and replace 1237
HP Embedded Web paper path 273, 362
acoustic specifications 5, 13
Server 129, 175 printer 362
anti-theft feature
JetIntelligence 46

1346 Index
rollers document feeder (M527/ control panel (M506x/E50045x/ covers, left cover remove and
M528/E52645) 362 M507x/E50145x), removing and replace 567
tray 1 rollers and separation replacing 489 covers, rear door remove and
pad 362, 366 control panel (M527/E52545/ replace 552
tray 2-X rollers 362, 373 M528/E52645), removing and covers, right cover remove and
cleaning page 129, 254, 255 replacing 477 replace 555
clutches control panel diagnostic covers, stapler door or stapler
DC controller 26 flowcharts (M506x and blank cover (M527/E52545/
image-formation system 49 M527) 99 M528/E52645) remove and
cold reset 415 control panel diagnostic replace 577
component test (M506/E50045/ flowcharts (M506x/M507x, covers, stapler stationary (inner)
M507/E50145, M527/E52545/ M527/E52545/M528/ cover (M527/E52545/M528/
M528/E52645) E52645) 106, 124 E52645) remove and
special mode test 145 control panel menus 187 replace 581
component test (M506/M507, control-panel cover (M527/E52545/ covers, top cover (M501/M506/
M527/M528) M528/E52645), removing and E50045/M507/E50145) remove
special mode test 129 replacing 519 and replace 618
component test (M506/M507/ control-panel menus (M501) 129, covers, top cover (M527/E52545/
E50145, M527/M528/E52645) 178 M528/E52645) remove and
special mode test 129 control-panel menus (M506/M507/ replace 588
components E50145, M527/M528/ covers, top-left cover (M527/
DC controller 24 E52645) 129 E52545/M528/E52645) remove
engine-control system 23 conventions used 14, 435 and replace 522
fuser 33 cooling covers, top-rear cover (M527/
paper feeder 60 areas and fans 26 E52545/M528/E52645) remove
paper handling 46 counts 415 and replace 525
toner cartridge 43 copy scan 415 CPU 22
components (M506/M507, M527/ document feeder 415 cross section
M528) document feeder duplex 415 block diagram 129, 151
diagnostic tests 129 document feeder roller CSR
components (M506/M507/E50145, clean 415 control panel (M501, 507n/dn,
M527/M528/E52645) document feeder roller and E50145n/dn) 515
diagnostic tests 129, 145 interval 415 control panel (M506x/E50045x/
configuration pages document feeder simplex 415 M507x/E50145x) 489
information 129, 168, 173 engine cycles 415 control panel (M527/E52545/
printing 129, 168 fax scan 415 M528/E52645) 477
connections flatbed cycle 415 keyboard (527c/z, E52545c/z,
1x550-sheet paper feeder page, reset 415 M528c/z, and
controller PCA 129, 157 See also pages counts E52645c/z) 504
DC controller 129, 153 refurbish cycle 415 white backing (M527/E52545/
connector error reset after replacing M528/E52645) 498
65.WX.YZ error 129, 262 formatter 415 CSR part numbers 1296
control functions send scan 415 current settings pages 77
fuser 33 covers customer self-repair (CSR) A parts
control panel 20 remove and replace 513 and accessories 441
button test 412, 413 covers MFP, parts 1304 customer self-repair kits 1296
connections diagram 129, 153 covers SFP, parts 1301
CPMD 129 covers, cartridge door remove and D
display test 412, 413 replace 546
date
LED test 412, 413 covers, control-panel cover (M527/
codes for firmware 129, 168,
locating 1, 2 E52545/M528/E52645) remove
173
menus 129, 178 and replace 519
product first used 415
control panel (M501, 507n/dn, and covers, formatter remove and
DC controller
E50145n/dn), removing and replace 513
clutches 26
replacing 515

Index 1347
components 24 formatter connectors (M506/ doors
connections, diagrams 129, E50045/M507/E50145) 155 remove and replace 513
153 formatter connectors (M527/ drum cleaning 43
fans 26 E52545/M528/E52645) 156 dual in-line memory module (DIMM)
motors 25 formatter connectors (M527/ (M506/E50045/M507/E50145/
sensors 27 M528/E52645) 129 M527/E52545/M528/E52645)
solenoids 26 main assemblies (printer removing and replacing 461
switches 27 base) 129, 161 duplex printing accessory
DC controller communication error motor and fans 129, 161, 163 connections diagram 129, 153
55.WX.YZ error 129, 262 printed circuit assemblies duplexer
DC controller firmware error (PCAs; printer base) 129, clearing jams 400
70.WX.YZ error 129, 263 161, 164 duplexer error
DC controller, removing and rollers and pads (printer 69.WX.YZ error 129, 263
replacing 952 base) 129, 161, 162 duplexing unit
DC motors 25 timing 129, 165 motors 25
DCC, removing and digital sending error (firmware) dynamic security
replacing 952 44.WX.YZ error 129, 262 toner cartridge 45
decoding dimensions, printer M501 5 dynamic security enabled
message 129 dimensions, printer M506/E50045/ printers 45
default settings, restoring M507/E50145 7
NVRAM initialization dimensions, printer M506/ E
(M501) 412, 414 M507 5
EconoMode setting 273
defaults dimensions, printer M527/E52545/
electrical specifications 5, 13
restoring 412 M528/E52645 10
electrostatic discharge 438
restoring (M501) 412 dimensions, printer M527/M528 5
email problems
defeating DIMM
get help from WISE 434
interlocks 129, 133 (M506/E50045/M507/E50145/
Embedded Jetdirect error
determine problem source 99 M527/E52545/M528/E52645)
80.WX.YZ error 129, 263
determine the installed revision of removing and replacing 461
embedded Multi-Media Card
firmware (M501) 425 document feeder
(eMMC), removing and
determine the installed revision of automatic document feeder
replacing 449
firmware (M506/E50045/M507/ (M527/E52545/M528/E52645
Embedded Web Server (EWS)
E50145, M527/E52545/M528/ only) 63
features 129, 175
E52645) 427, 428 jams 386
embedded web server (M506/
development process 41 paper-feeding problems (M527/
E50045/M507/E50145, M527/
diagnostics M528) 382
E52545/M528/E52645) 427,
engine 129, 133 paper-feeding problems
430
networks 129 (MFP) 383
engine
diagnostics (M506/M507, M527/ document feeder (M527/E52545/
diagnostics 129, 133
M528) M528/E52645), removing and
test page 129, 133
component 129 replacing 532
engine error (LaserJet)
LED 129 document feeder and scanner
46.WX.YZ error 129, 262
diagnostics (M506/M507/E50145, whole units, parts 1299
63.WX.YZ error 129, 262
M527/M528/E52645) document feeder count
engine error (PageWide)
component 129, 145 document feeder pages 415
61.WX.YZ error 129, 262
LED 129, 130 document feeder error
engine power supply
diagrams 1298 31.WX.YZ error 129, 262
connections diagram 129, 153
block 129, 148 document feeder kit interval 415
engine-control system
circuit 129, 165 document feeder maintenance kit
components 23
DC controller (M527/E52545/M528/E52645)
envelope feeder
connections 129, 153 removing and replacing 1243
connections diagram 129, 153
formatter connectors document feeder rollers (M527/
error
(M501) 129, 154 M528/E52645)
fault 129
formatter connectors cleaning 362
(M506) 129

1348 Index
error log (M501) fax printed-circuit board FRUs, remove and replace base
information 129, 168 (M527c/f/z, E52545c/f/c, printer 709
event log 96 M528c/f/z, and E52645c/f/z) fuser 32
clear 415 removing and replacing 1252 clearing jams 398
clear using LCD control fax problems components 33
panel 96, 99 get help from WISE 434 connections diagram 129, 153
clear using touchscreen control field replaceable units control functions 33
panel 96, 98 base printer 709 control-circuit function 32
information 173 firmware See also fusing and delivery
event log (M506/M507, M527/ date codes 129, 168, 173 unit
M528) firmware communication error identification 35
information 168 49.WX.YZ error 129, 262 life detection 35
event log (M506/M507/E50145, firmware install error temperature protection 35
M527/M528/E52645) 99.WX.YZ error 129, 263 fuser error
information 129 hard disk error 129, 263 41.WX.YZ error 129, 262
event log error (firmware) remote firmware upgrade laser scanner error 129, 262
42.WX.YZ error 129, 262 error 129, 263 paper path error 129, 262
exhaust fans 26 firmware version 412, 413 fuser error (LaserJet)
exploded views, parts and firmware, downloading new (M506/ 50.WX.YZ error 129, 262
diagrams 1298 E50045/M507/E50145, M527/ fuser power supply (FPS), removing
Explorer, versions supported E52545/M528/E52645) 427 and replacing 905
HP Embedded Web firmware, downloading new fuser test page
Server 129, 175 M501) 425 print 129, 174
external panels flatbed fuser test page (M506/M507/
remove and replace 513 scanning and image capture E50145, M527/M528/E52645)
external plug and port locations (M527/E52545/M528/E52645 print 129
block diagram 129, 158 only) 63 fuser, removing and
flowcharts replacing 742
F troubleshooting 99, 101 fusing process 42
formatter
factory defaults, restoring
connections diagram 129, 153 G
NVRAM initialization
locating 3
(M501) 412, 414 glass (M527/M528/E52645),
resets after replacing 415
failure detection cleaning 362
formatter ; removing and
laser/scanner 36 guide, print-quality
replacing 513
motors 25 troubleshooting 284
formatter case, removing and
failure detection (low-voltage
replacing 803 H
power supply 31
formatter connectors (M501)
fan (FM1), removing and
diagrams 129, 154 hard disk partition error
replacing 847
formatter connectors (M506) 98.WX.YZ error 129, 263
fan (FM2), removing and
diagrams 129 hard-disk drive, HDD)
replacing 859
formatter connectors (M506/ removing and replacing 454
fan error
E50045/M507/E50145) hardware integration pocket (HIP)
58.WX.YZ error 129, 262
diagrams 155 is not functioning 99, 106, 124,
fans
formatter connectors (M527/ 128
connections diagram 129, 153
E52545/M528/E52645) HDD, remove and replace 454
DC controller 26
diagrams 156 heartbeat LED 129-131
exhaust 26
formatter connectors (M527/ heaters
intake 26
M528/E52645) fuser 33
fasteners used in this printer 439
diagrams 129 high-voltage power supply (HVPS)
FAX
formatter control system 18 bias generation 32
remove and replace 1252
formatter lights 129, 130 circuits 32
formatter, removing and operations 31
replacing 755 high-voltage power supply,
removing and replacing 997

Index 1349
home button is unresponsive 99, separation process 42 internal USB ports (M527/E52545/
106, 124, 127 image-formation system M528/E52645)
HP Device Toolbox, using clutches 49 installing 1259
(M501) 129, 175 motors 49 Internet Explorer, versions
HP embedded Jetdirect page 170 solenoids 49 supported
HP embedded Jetdirect page image-information process 37 HP Embedded Web
(M506/M507, M527/M528) 168 individual component Server 129, 175
HP embedded Jetdirect page diagnostics 129 IPv4 information 129, 168, 170, 171
(M506/M507/E50145, M527/ initial rotation period 17 IPv6 information 129, 168, 170, 171
M528/E52645) 129 initialization
HP Embedded Web Server (EWS) NVRAM (M501) 412, 414 J
features 129, 175 input accessory error
jam error (LaserJet)
HP EWS, using (M501) 129, 175 67.WX.YZ error 129, 263
13.WX.YZ error 129, 261
HP internal users input/output error
jam error (PageWide)
WISE 14, 69, 435, 1292 40.WX.YZ error 129, 262
13.WX.YZ error 129, 261
HP Jetdirect print server input/output interfaces 22
jams
configuration page 129, 168, installation
550-sheet trays 392
170 date calculation 415
auto-navigation 385
lights 129, 130 verify for optional
causes of 386
NVRAM initialization accessories 129, 168
detection in trays 3-5 61
(M501) 412, 414 installing
document feeder 386
HVPS (high-voltage power supply) internal USB ports (M506/
duplexer 400
bias generation 32 E50045) 1270
fuser 398
circuits 32 internal USB ports (M507/
output bin 400
operations 31 E50145) 1276
rear door 398
HVPS, removing and internal USB ports (M527/
recovery 405
replacing 997 E52545/M528/
sensor locations 384
E52645) 1259
sensors 384
I intake fans 26
toner cartridge area 396
integrated scanner assembly
I/O interfaces 22 Tray 1 389
(M527/E52545/M528/E52645),
image capture system Tray 2 392
removing and replacing 679
scanning (M527/E52545/M528/ jams (M506/E50045/M507/E50145,
interlocks
E52645 only) 63 M527/E52545/M528/E52645)
defeating 129, 133
image defects, product diagnostic test for 136
internal assemblies (1 of 4),
specific 284, 287 jams (M506/M507, M527/M528)
parts 1306
image defects, repetitive diagnostic test for 129
internal assemblies (2 of 4),
ruler 284, 287, 288 jams (M506/M507/E50145, M527/
parts 1308
image quality M528/E52645)
internal assemblies (3 of 4),
check toner cartridge diagnostic test for 129
parts 1310
status 273 Jetdirect print server
internal assemblies (4 of 4),
check toner-cartridge See HP Jetdirect print server
parts 1312
status 274 lights 129, 130
internal assemblies base
tray 1 rollers and separation NVRAM initialization
printer 512
pad, clean 362, 366 (M501) 412, 414
internal diagnostics error
tray 2-X rollers, clean 362, 373 JetIntelligence
90.WX.YZ error 129, 263
image quality issues anti-theft feature 46
video display error 129, 263
examples and solutions 284 authentication 46
internal parts base printer, remove
image-formation process toner cartridge 45
and replace 512
development process 41 job accounting error (firmware)
internal USB ports (M506/E50045)
drum cleaning 43 48.WX.YZ error 129, 262
installing 1270
fusing process 42 job management error
internal USB ports (M507/E50145)
laser-beam exposure 40 (firmware) 129, 262
installing 1276
primary charging 40 job pipeline error
primary transfer process 41 (firmware) 129, 262

1350 Index
job parser error (firmware) low-voltage power supply (LVPS) Copy Settings menu (M527/
47.WX.YZ error 129, 262 converted DC voltages 29 M528/E52645) 129
printer calibration error 129, failure detection 31 Copy/Print (M527/E52545/
262 operations 31 M528/E52645) 196
protection for components 30 Display Settings menu (M506/
K stops and interruptions 29 M507/E50145, M527/M528/
low-voltage power supply, E52645) 129
keyboard 20
removing and replacing 1010 Fax menu (M527/E52545/M528/
locating 2
LVPS E52645) 228
keyboard (M527c/z, E52545c/z,
removing and replacing 1010 Fax Settings menu (M527/
M528c/z, and E52645c/z),
LVPS (low-voltage power supply) M528/E52645) 129
removing and replacing 504
converted DC voltages 29 General menu 189
keypad
failure detection 31 General Settings menu (M506/
locating 1
operations 31 M507/E50145, M527/M528/
kit, embedded Multi-Media Card
protection for components 30 E52645) 129
(eMMC) 449
stops and interruptions 29 HP Web Services (M501) 129,
kits, customer self-repair 1296
178
M Manage Supplies menu 239
L
Manage Supplies menu (M506/
M1
laser scanner error (LaserJet) M507/E50145, M527/M528/
removing and replacing 1058
51.WX.YZ error 129, 262 E52645) 129
M501
52.WX.YZ error 129, 262 Manage Trays menu (M506/
auto on / auto off mode 20
laser-beam exposure 40 M507/E50145, M527/M528/
main assemblies (printer base)
laser/scanner E52645) 129
block diagram 129, 161
failure detection 36 Network Settings menu (M506/
Main Motor M1, removing and
operations 35 M507/E50145, M527/M528/
replacing 1058
safety 36 E52645) 129
memory
laser/scanner assembly Network Setup (M501) 129, 185
NVRAM initialization
connections diagram 129, 153 Networking 242
(M501) 412, 414
laser/scanner assembly, removing Print (M506/E50045/M507/
toner cartridge 44
and replacing 764 E50145) 196
Memory Enhancement technology
last rotation period 17 Print Options menu (M506/
(MEt) 23
latent image formation 37 M507/E50145, M527/M528/
memory error
LEDs (M501) E52645) 129
82.WX.YZ error 129, 263
formatter lights 129 Print Settings menu (M506/
EMMC error 129, 263
LEDs (M506/M507, M527/M528) M507/E50145, M527/M528/
hard disk error 129, 263
See lights E52645) 129
menu
LEDs (M506/M507/E50145, M527/ Quick Forms (M501) 129, 186
Administration menu (M506/
M528/E52645) Reports (M501) 129, 178
M507/E50145, M527/M528/
See lights Reports menu 187
E52645) 129
LEDs, troubleshooting (M501) 129 Reports menu (M506/M507/
Backup/Restore menu (M506/
left cover, removing and E50145, M527/M528/
E50045/M507/E50145, M527/
replacing 567 E52645) 129
E52545/M528/E52645) 254
lights Scan/Digital Send Settings
Backup/Restore menu (M506/
formatter 129, 130 menu (M527/E52545/M528/
M507/E50145, M527/M528/
lights (M501) E52645) 218
E52645) 129
formatter 129 Scan/Digital Send Settings
Calibrate/Cleaning menu
lights (M506/M507, M527/M528) menu (M527/M528/
(M506/E50045/M507/
troubleshooting with 129 E52645) 129
E50145, M527/E52545/M528/
lights (M506/M507/E50145, M527/ Service (M501) 129, 184
E52645) 254, 255
M528/E52645) Service menu (M506/E50045/
Calibrate/Cleaning menu
troubleshooting with 129, 130 M507/E50145, M527/E52545/
(M506/M507/E50145, M527/
link speed settings 129 M528/E52645) 254, 256
M528/E52645) 129
location
control panel, access 129, 178
setting 412, 413

Index 1351
Service menu (M506/M507/ near field communication PCA P
E50145, M527/M528/ (M506x/E50045x/M527z/
page error
E52645) 129 E52545z), removing and
21.WX.YZ error 129, 261
Settings menu 189 replacing 719
pages
Support Tools menu 254 Netscape Navigator, versions
blank 407
System Setup (M501) 129, 179 supported
not printing 407
troubleshooting menu 256 HP Embedded Web
printing slowly 407
troubleshooting menu (M506/ Server 129, 175
pages count 415
M507/E50145, M527/M528/ network
See also counts
E52645) 129 configuring (M501) 129, 185
reset 415
USB Firmware Upgrade menu Network Setup menu (M501) 129,
panels, external
(M506/E50045/M507/ 185
remove and replace 513
E50145, M527/E52545/M528/ networks
paper
E52645) 254, 255 diagnostics 129
default size reset 415
USB Firmware Upgrade menu HP embedded Jetdirect
jam detection 61
(M506/M507/E50145, M527/ configuration page 129,
jams 386
M528/E52645) 129 168, 170
selecting 273, 276
menu map 76 link speed settings 129
paper (M506/M507, M527/M528)
menu map (M501) 72 wireless page 129, 168, 171
stop in path for testing 129
menus, control panel NFC (M527z/E52545z), removing
paper (M506/M507/E50145, M527/
Calibrate/Cleaning (M506/ and replacing 719
M528/E52645)
E50045/M507/E50145, M527/ no control panel sound 99, 106,
stop in path for testing 129,
E52545/M528/ 124, 126
143
E52645) 254, 255 note 14, 435
Paper delivery assembly, removing
Calibrate/Cleaning (M506/ NVRAM initialization (M501) 412,
and replacing 1171
M507/E50145, M527/M528/ 414
paper delivery tray (output bin),
E52645) 129
removing and replacing 642
motor and fans O
Paper feed drive assembly,
block diagram 129, 161, 163
on/off button removing and replacing 1115
motor control
locating 1, 2 paper feeder
trays 3-5 59
operation electrical components 60
motor error (LaserJet)
Sleep delay (M501) 19 paper handling
59.WX.YZ error 129, 262
Sleep mode (M506/M507/ components 46
motors
E50145, M527/M528/ overview 46
connections diagram 129, 153
E52645) 19 solve problems 379
DC controller 25
operation sequence 17 paper handling error (LaserJet)
failure detection 25
operations 56.WX.YZ error 129, 262
image-formation system 49
laser/scanner 35 paper jams
paper feeder 60
toner cartridge memory 44 document feeder 386
stepping 25
orderable parts 1294 paper movement
movement of paper through
output accessory error operation 46
printer
66.WX.YZ error 129, 263 paper path
See paper handling output bin 550-sheet paper feeder 57
multiple feed prevention
clearing jams 400 printer 46
trays 3-5 60
locating 1, 2 paper path (M506/E50045/M507/
removing and replacing 642 E50145, M527/E52545/M528/
N
output bin, removing and E52645)
Near Field Communication error replacing 642 diagnostic test 136
81.WX.YZ error 129, 263 over-current protection 30 test, sensors 137
Bluetooth error 129, 263 over-voltage protection 30 paper path (M506/M507, M527/
external I/O card error 129, OXPd/Web kit error M528)
263 45.WX.YZ error 129, 262 diagnostic test 129
internal EIO error 129, 263 stop movement for testing 129
wireless error 129, 263

1352 Index
paper path (M506/M507/E50145, See also high-voltage power impulse band (trailing
M527/M528/E52645) supply edge) 284, 287, 292, 296,
diagnostic test 129 See also low-voltage power 308, 310
stop movement for supply IPG repeating defect 284, 287,
testing 129, 143 troubleshooting 99, 103 292, 312, 324, 327
paper-path (M506/M507, M527/ power switch leading edge - mid-page toner
M528) locating 1, 2 scatter 284, 287, 292, 312,
test, sensors 129 power-on troubleshooting 320
paper-path (M506/M507/E50145, overview 99, 103 OPC gear slip 284, 287, 292,
M527/M528/E52645) power-save mode 312, 317
test, sensors 129 See sleep settings OPC sharp bands (version
parts 1293, 1298 powersave (M501) 412 1) 284, 287, 292, 296, 303
parts and diagrams, using 1298 pre-boot menu options 78 OPC sharp bands (version
parts internal base printer, remove pre-troubleshooting checklist 99, 2) 284, 287, 292, 296, 304
and replace 512 100 OPC wide-pitch banding 284,
parts list and diagrams, how to primary charging process 40 287, 292, 312, 317, 319
use 1298 print bar error (PageWide) output curl 284, 287, 292, 349,
parts, 1x550-sheet paper 62.WX.YZ error 129, 262 354
feeder 1315 print quality output stacking 284, 287, 292,
parts, covers MFP 1304 test pages 129, 167 349, 358
parts, covers SFP 1301 print stop test paper handling - jams 284,
parts, document feeder and timing stops 144 287, 292, 349, 361
scanner whole units 1299 Print Test Page 129, 189 paper handling -
parts, internal assemblies (1 of print-quality troubleshooting 129, misprints 284, 287, 292,
4) 1306 284, 287, 292 349, 360
parts, internal assemblies (2 of AC banding 284, 287, 292, 296, paper handling -
4) 1308 301 multifeeds 284, 287, 292,
parts, internal assemblies (3 of cartridge fine pitch 349, 360
4) 1310 banding 284, 287, 292, 312, poor edge fixing - outside the
parts, internal assemblies (4 of 324, 326 image assurance area 284,
4) 1312 dark streaks (early in toner 287, 292, 312, 337, 342
parts, order by authorized service cartridge life) 284, 287, 292, poor edge fixing - within the
providers 1293 296 image assurance area 284,
parts, orderable 1294 density change 284, 287, 292, 287, 292, 312, 337, 340
parts, ordering 1293 312, 320, 321 rain-toner attached to the
password developer defect 284, 287, OPC 284, 287, 292, 312, 313
Service menu PIN 415 292, 312-314 random missing toner 284,
periods of the operation fine-pitch banding 284, 287, 287, 292, 312, 313, 316
sequence 17 292, 296, 297 right to left fade and
personal identification number fuser blisters 284, 287, 292, banding 284, 287, 292, 312,
(PIN) 312, 337 324
service menu 415 fuser contamination 284, 287, sticky output 284, 287, 292,
PJL (printer job language) 20 292, 349 349, 357
PML (printer management graininess/fixing mottle 284, toner in the leading edge
language) 20 287, 292 margin (fuser slap) 284,
post service tests hot fuser offset 284, 287, 292, 287, 292, 312, 329, 331
print quality test 440 312, 337, 338 transfer issue - random
power image placement - margins and voids 284, 287, 292, 312,
consumption 5, 13 skew 284, 287, 292, 349, 320, 323
power connection 352 uneven Density - across the
locating 3 impulse band (leading page 284, 287, 292, 312, 345
power subsystem 99, 103 edge) 284, 287, 292, 296, vertical streaks - high
power supply 28 306, 312, 329 temperature/humidity 284,
connections diagram 129, 153 287, 292, 294

Index 1353
water drop considerations 437 HVPS 997
(condensation) 284, 287, removal and replacement integrated scanner assembly
292, 312, 345, 347 procedures 440 (M527/E52545/M528/
wide-pitch banding 284, 287, removal and replacement E52645) 679
292, 296, 299, 312, 329, 334 strategy 437 keyboard (527c/z, E52545c/z,
printed circuit assemblies (PCAs; introduction 437 M528c/z, and
printer base) remove and replace E52645c/z) 504
block diagram 129, 161, 164 accessories 1237 laser/scanner assembly 764
printed circuit assembly (PCA) external panels, covers, and left cover 567
connector locations doors 513 low-voltage power supply 1010
block diagram 129, 153 trays (printer base) 1232 LVPS 1010
printer cold reset 415 remove and replace, formatter M1 1058
printer cold reset (M506/E50045/ cover 513 Main Motor M1 1058
M507/E50145, M527/E52545/ remove and replace, FRUs base near field communication PCA
M528/E52645) 419, 421 printer 709 (M527z/E52545z) 719
printer dimensions remove and replace, HDD 454 NFC (M527z/E52545z) 719
M506/M507, M527/M528, remove and replace, internal parts output bin 642
accessories 5 and assemblies base Paper delivery assembly 1171
printer job language (PJL) 20 printer 512 paper delivery tray (output
printer management language removing and replacing bin) 642
(PML) 20 550-sheet paper feeder 1237 Paper feed drive
printer memory error cartridge door assembly 546 assembly 1115
20.WX.YZ error 129, 261 control panel (M501, 507n/dn, rear door assembly 552
printer resets 415 and E50145n/dn) 515 right cover assembly 555
printer resets (M506/E50045/ control panel (M506x/E50045x/ scanner control board (M527/
M507/E50145, M527/E52545/ M507x/E50145x) 489 E52545/M528/E52645) 709
M528/E52645) 419 control panel (M527/E52545/ SCB (M527/E52545/M528/
printer space requirements 5, 12 M528/E52645) 477 E52645) 709
printing control-panel cover (M527/ SSA (M527/E52545/M528/
period in operation E52545/M528/E52645) 519 E52645) 679
sequence 17 DC controller 952 staple cartridge (M527/
stop for testing 129, 143 DCC 952 M528) 445
troubleshooting 407 document feeder (M527/ stapler door or stapler blank
problem-solving E52545/M528/E52645) 532 cover (M527/E52545/M528/
networks 129 document feeder maintenance E52645) 577
Process Cleaning Page 129, 254, kit (M527/E52545/M528/ stapler stationary (inner) cover
255 E52645 1243 (M527/E52545/M528/
product number dual in-line memory module E52645) 581
locating 3 (DIMM) (M506/E50045/ stapler unit (M527c/f/z,
location 3 M507/E50145/M527/E52545/ E52545c/f/z, M528c/f/z, and
M528/E52645) 461 E52645c/f/z) 747
Q embedded Multi-Media Card toner cartridge 441
(eMMC) 449 top cover (M501/M506/E50045/
Quick Forms menu (M501) 129,
fan (FM1) 847 M507/E50145) 618
186
fan (FM2) 859 top cover (M527/E52545/M528/
R fax printed-circuit board E52645) 588
(M527c/f/z, E52545c/f/c, top-left cover (M527/E52545/
real-time clock error M528c/f/z, and M528/E52645) 522
11.WX.YZ error 129, 261 E52645c/f/z) 1252 top-rear cover (M527/E52545/
rear door formatter 755 M528/E52645) 525
clearing jams 398 formatter case 803 transfer roller 470
locating 3 fuser 742 Tray 2 1232
rear door assembly, removing and fuser power supply (FPS) 905 Tray 3 1234
replacing 552 hard-disk drive, HDD 454
removal and replacement 435 high-voltage power supply 997

1354 Index
trusted platform module (TPM) rollers sensors (M506/E50045/M507/
(M507/E50145/M528/ document feeder maintenance E50145, M527/E52545/M528/
E52645) 1282 kit (M527/E52545/M528/ E52645)
white backing (M527/E52545/ E52645), removing and diagnostic tests 137
M528/E52645) 498 replacing 1243 tests, manual sensor 139
WiFi PCA (M506x/ transfer roller, removing and tests, manual tray/bin 141
E50045x) 723 replacing 470 sensors (M506/M507, M527/M528)
WiFi PCA (M507x/ rollers and pads (printer base) diagnostic tests 129
E50145x) 735 block diagram 129, 161, 162 tests, diagnostic sensor and
wireless PCA (M506x/ paper path 129
E50045x) 723 S tests, manual sensor 129
wireless PCA (M507x/ tests, manual tray/bin 129
safety
E50145x) 735 sensors (M506/M507/E50145,
laser/scanner 36
wireless PCA (M527z/E52545z/ M527/M528/E52645)
scanner (M527/E52545/M528/
M528z/E52645z) 739 diagnostic tests 129
E52645)
repetitive image defect ruler 284, tests, diagnostic sensor and
tests 146
287, 288 paper path 129, 136
scanner (M527/M528)
reports tests, manual sensor 129
tests 129
configuration page 129, 178 tests, manual tray/bin 129
scanner (M527/M528/E52645)
default info page 129, 178 separation process 42
glass cleaning 362
demo page 129, 178 serial number 415
tests 129
error 412, 413 locating 3
scanner control board (M527/
menu map 129, 178 service and support
E52545/M528/E52645),
network summary 129, 178 WISE 14, 69, 435, 1292
removing and replacing 709
PCL 6 font list 129, 178 service approach 439
scanner error
PCL font list 129, 178 after performing service 440
30.WX.YZ error 129, 262
print quality page 129, 178 before performing
scanner settings 415
PS font list 129, 178 service 440
scanner tests 146
service 412, 413 Service ID
scanning
service page 129, 178 convert to date 415
image capture (M527/E52545/
supplies status page 129, 178 restore 415
M528/E52645 only) 63
usage page 129, 178 service menu 412
SCB (M527/E52545/M528/E52645)
required tools 438 personal identification number
removing and replacing 709
resets (PIN) 415
SCB (M527/E52545/M528/E52645),
NVRAM initialization secondary (M501) 412, 413
removing and replacing 709
(M501) 412, 414 solve problems 415
secondary service menu
restore factory settings 415 Service menu (M501) 129, 184
(M501) 412, 413
restore factory settings (M506/ Service menu options 415
security error
E50045/M507/E50145, M527/ service menu settings
33.WX.YZ error 129, 262
E52545/M528/E52645) 419 cleaning mode (M501) 412
security settings information 129,
restore the service ID 415 powersave (M501) 412
168, 170, 171
restore the service ID (M506/ restoring defaults (M501) 412
sensor error
E50045/M507/E50145, M527/ service menu settings (M501) 412
54.WX.YZ error 129, 262
E52545/M528/E52645) 419, service mode functions
58.WX.YZ error 129, 262
420 service menu 415
sensors
restoring solve problems 415
block diagram 129, 148
defaults (M501) 412 service mode functions
connections diagram 129, 153
factory defaults 412 (M501) 412
DC controller 27
restoring default settings service page (M501) 72
image-formation system 37
NVRAM initialization settings
paper feeder 60
(M501) 412, 414 restore factory 415
paper handling 48
revision history iii restore factory (M506/E50045/
scanner tests 146
right cover assembly, removing M507/E50145, M527/E52545/
and replacing 555 M528/E52645) 419

Index 1355
sleep delay (M501) staple cartridge (M527/M528) test pages (M506/M507/E50145,
operation 19 removing and replacing 445 M527/M528/E52645)
sleep mode (M506/M507/E50145, staple cartridge (M527/M528), fuser 129
M527/M528/E52645) removing and replacing 445 tests
operation 19 stapler door or stapler blank cover component tests list and
sleep settings (M527/E52545/M528/E52645), descriptions 129, 145
voltage too high during 30 removing and replacing 577 engine 129, 133
sleep settings (M501) 19 stapler stationary (inner) cover networks 129
sleep settings (M506/M507/ (M527/E52545/M528/E52645), scanner (M527/E52545/M528/
E50145, M527/M528/ removing and replacing 581 E52645) 146
E52645) 19 stapler unit (M527c/f/z, scanner (M527/M528) 129
solenoids E52545c/f/z, M528c/f/z, and scanner (M527/M528/
DC controller 26 E52645c/f/z) E52645) 129
image-formation system 49 removing and replacing 747 tests (M506/E50045/M507/
solve connectivity problems 410 stapler unit (M527c/f/z, E50145, M527/E52545/M528/
solve performance problems 407 E52545c/f/z, M528c/f/z, and E52645)
factors affecting print E52645c/f/z), removing and disable cartridge check 135
performance 407 replacing 747 manual sensor tests 139
print speeds 408 stepping motors 25 paper path 136
printer does not print 409 stop printing for test (M506/M507, paper path sensors 137
printer prints slowly 409 M527/M528) 129 tray/bin manual sensor 141
solve problems 69 stop printing for test (M506/M507/ tests (M506/M507, M527/M528)
output is curled or E50145, M527/M528/ disable cartridge check 129
wrinkled 381 E52645) 129, 143 manual sensor tests 129
paper does not feed sub-voltage paper path 129
automatically 382, 383 low-voltage power supply paper path and sensor
paper does not feed from Tray circuit 29 diagnostic 129
2-X 381 supplies 1294 paper-path sensors 129
paper handling 379 supplies error (LaserJet) tray/bin manual sensor 129
printer does not pick up 10.WX.YZ error 129, 261 tests (M506/M507/E50145, M527/
paper 382 supplies error (PageWide) M528/E52645)
printer does not pick up paper 17.WX.YZ error 129, 261 disable cartridge check 129
or misfeeds 382 switches manual sensor tests 129
printer feeds incorrect page block diagram 129, 148 paper path 129
size 379 connections diagram 129, 153 paper path and sensor
printer picks up multiple sheets DC controller 27 diagnostic 129, 136
of paper 382 paper feeder 60 paper-path sensors 129
printer pulls from incorrect paper handling 48 tray/bin manual sensor 129
tray 380 system error (LaserJet) tests (M527/E52545/M528/
printer will not duplex or 62.WX.YZ error 129, 262 E52645)
duplexes incorrectly 380 system requirements scanner tests 146
service menu 415 HP Embedded Web tests (M527/M528)
service mode functions 415 Server 129, 175 scanner tests 129
solving System Setup menu (M501) 129, tests (M527/M528/E52645)
direct-connect problems 410 179 scanner tests 129
space requirements, printer 5, 12 theory of operations 14
specifications T thermistors
electrical and acoustic 5, 13 fuser 33
TCP/IP information 129, 168, 170,
space requirements 5, 12 thermoswitches
171
SSA fuser 33
temperature
removing and replacing 679 timing chart 129, 165
fuser heater protection 35
SSA (M527/E52545/M528/E52645), timing stops
test pages
removing and replacing 679 print stop test 144
fuser 129, 174
standby period 17 tip 14, 435

1356 Index
toner tray control panel checks 99
image formation, use lift operation 60 LED diagnostics 129
during 37 Tray 1 troubleshooting (M506/M507,
toner cartridge clearing jams 389 M527/M528)
anti-theft feature 46 tray 1 rollers and separation pad lights, using 129
authentication 46 cleaning 362, 366 troubleshooting (M506/M507/
dynamic security 45 Tray 2 E50145, M527/M528/E52645)
JetIntelligence 45 clearing jams 392 lights, using 129, 130
life detection 44 tray 2-X rollers troubleshooting (M506/M527)
memory chip 44 cleaning 362, 373 control panel checks 99
presence detection 44 Tray 2, removing and trusted platform module (TPM)
toner level detection 44 replacing 1232 (M507/E50145/M528/E52645)
toner cartridge (M506/E50045/ Tray 3, removing and removing and replacing 1282
M507/E50145, M527/E52545/ replacing 1234
M528/E52645) tray motor error (LaserJet) U
diagnostic test 135 60.WX.YZ error 129, 262
understand lights on the formatter
toner cartridge (M506/M507, tray selection - use requested
formatter lights 130
M527/M528) tray 129
understand lights on the formatter
diagnostic test 129 trays
(M506/M507, M527/M528)
toner cartridge (M506/M507/ locating 1, 2
formatter lights 129
E50145, M527/M528/E52645) trays (printer base)
understand lights on the
diagnostic test 129 remove and replace 1232
formatter (M506/M507/E50145,
toner cartridge area trays 3-5
M527/M528/E52645)
clearing jams 396 cassette lift operation 60
formatter lights 129
toner cartridge, removing and jam detection 61
understand the lights on the
replacing 441 motor control 59
formatter
toner cartridges 43 multiple feed prevention 60
heartbeat LED 130, 131
components 43 tray presence detection 60
HP Jetdirect LEDs 130
error conditions 43 troubleshooting 69
understand the lights on the
operations 43 blank pages 407
formatter (M506/M507, M527/
toner cartridges, part check toner cartridge
M528)
numbers 1294 status 273
heartbeat LED 129
top cover (M501/M506/E50045/ check toner-cartridge
HP Jetdirect LEDs 129
M507/E50145), removing and status 274
understand the lights on the
replacing 618 checklist 72, 99, 100
formatter (M506/M507/E50145,
top cover (M527/E52545/M528/ clean the paper path 362
M527/M528/E52645)
E52645), removing and configuration pages for 129,
heartbeat LED 129
replacing 588 168
HP Jetdirect LEDs 129
top-left cover (M527/E52545/ control panel checks 106
upgrade firmware (M506/E50045/
M528/E52645), removing and direct-connect problems 410
M507/E50145, M527/E52545/
replacing 522 flowchart 99, 101
M528/E52645) 427, 430
top-rear cover (M527/E52545/ jams 384, 386
upgrades, downloading product
M528/E52645), removing and network problems 410
firmware (M506/E50045/M507/
replacing 525 NVRAM initialization
E50145, M527/E52545/M528/
touchscreen blank, white, or dim (M501) 412, 414
E52645) 427
(no image) 99, 106, 124 pages not printing 407
upgrades, downloading product
touchscreen control panel 20 pages printing slowly 407
firmware M501) 425
touchscreen has an unresponsive power 99, 103
USB flash drive
zone 99, 106, 124, 125 process 99
firmware upgrade, control panel
TPM (M507/E50145/M528/E52645) service menu 415
(M506/E50045/M507/
removing and replacing 1282 service mode functions 415
E50145, M527/E52545/M528/
transfer processes 41 USB cables 407
E52645) 427, 430, 432
transfer roller, removing and wired network 410
firmware upgrade, pre-boot
replacing 470 troubleshooting (M501)
menu (M506/E50045/M507/
checklist 70

Index 1357
E50145, M527/E52545/M528/ HP internal users and Channel
E52645) 427, 430, 431 partners 14, 69, 435, 1292
USB port
troubleshooting 407
Use Requested Tray 129

W
waiting period 17
warning 14, 435
warranty date information 415
Web browser requirements
HP Embedded Web
Server 129, 175
Web-based Interactive Search
Engine (WISE)
HP internal users and Channel
partners 14, 69, 435, 1292
weight, printer M501 5
weight, printer M506/E50045/
M507/E50145 7
weight, printer M506/M507 5
weight, printer M527/E52545/
M528/E52645 10
weight, printer M527/M528 5
white backing (M527/E52545/
M528/E52645), removing and
replacing 498
WiFi PCA (M506x/E50045x)
removing and replacing 723
WiFi PCA (M507x/E50145x)
removing and replacing 735
WiFi PCA (M527z/E52545z/M528z/
E52645z)
removing and replacing 739
wireless
configuration page 129, 168,
171
wireless page 171
wireless page (M506/M507, M527/
M528) 168
wireless page (M506/M507/
E50145, M527/M528/
E52645) 129
wireless PCA (M506x/E50045x),
removing and replacing 723
wireless PCA (M507x/E50145x),
removing and replacing 735
wireless PCA (WiFi) (M527z/
E52545z/M528z/E52645z),
removing and replacing 739
WISE
email problems 434
fax problems 434

1358 Index

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