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PLANT MAINTENANCE
MHA HAULING KIDECO
92,0%
85,9%
86,0%
85% 85% 85% 85% 84,4%
85%
84,0% 83,6%
82,0%
80,0%
78,0%
Week 07 Week 08 Week 09 Week 10 Week 11
PA MA Target PA Target MA
Performance KPI Unit Hauling
Periode Week 11, 11 Mar – 17 Mar 2024
120%
100%
80%
60%
40%
20%
0%
3801 3802 3804 3805 3806 3807 3808 3809 3810 3811 3812 3813 3815 3816 3817 3818 3819 3820 3821 3822 3823 3825 3826 3827 3828 3829 3830 3831 3832 3833
PA 88% 91% 96% 88% 88% 77% 85% 90% 92% 87% 0% 90% 85% 94% 98% 88% 93% 91% 98% 90% 83% 94% 91% 95% 96% 92% 91% 91% 91% 95%
MA 84% 83% 95% 87% 81% 71% 80% 85% 89% 79% 0% 78% 81% 93% 97% 86% 89% 87% 97% 89% 80% 92% 90% 95% 95% 89% 88% 90% 90% 94%
Target PA 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90%
Target MA 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85%
❑ Note :
➢ 3801 PA 88% , TTL BD 19,5 JAM, TEMPORARY REPAIR, CLOSE
➢ 3805 PA 88% , TTL BD 20,2 JAM, PS & TEMP REPAIR, CLOSE
➢ 3806 PA 88% , TTL BD 21,0 JAM, TEMPORARY REPAIR, CLOSE
➢ 3807 PA 77% , TTL BD 38,3 JAM, PS & TEMP REPAIR, CLOSE
➢ 3808 PA 85% , TTL BD 25,1 JAM, PS & TEMP REPAIR, CLOSE
➢ 3811 PA 87% , TTL BD 22,1 JAM, PS & TEMP REPAIR, CLOSE
➢ 3812 PA 0% , TTL BD 168,0 JAM, TRANSMISSION BROKEN, OPEN
➢ 3815 PA 85% , TTL BD 24,4 JAM, PS & TEMP REPAIR, CLOSE
➢ 3818 PA 88% , TTL BD 20,9 JAM, TEMPORARY REPAIR, CLOSE
➢ 3823 PA 83% , TTL BD 28,6 JAM, PS & TEMP REPAIR, CLOSE
Performance MTBF & MTTR
Periode Week 11, 11 Mar – 17 Mar 2024
45,0 Note :
40,2 40,6 Week 11 :
40,0 ❖ Ttl MTBF : 25,1 hrs
❖ Avg MTTR : 2,4 hrs
35,0
30,6 MTD ( W10-W13 ) :
30,0 ❖ Ttl MTBF : 25,5 hrs
25,9 25,1 ❖ Avg MTTR : 3,0 hrs
25,0
20,0
15,0
10,0
5,0 3,5
2,5 2,0 2,4
1,6
0,0
Week 07 Week 08 Week 09 Week 10 Week 11
Volvo MTBF Volvo MTTR Target MTBF VOL Target MTTR VOL Linear (Target MTBF VOL)
Performance BUS, BS & BT
Periode Week 11, 11 Mar – 17 Mar 2024
50%
38% 39%
40% 40% 40% 36%40% 40% 40%
34%
30%
23%
20%
10% 6%
3% 3% 3% 4%
0%
Week 07 Week 08 Week 09 Week 10 Week 11
10,00
5,00
-
WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11
Performance BUS ( Perbaikan di Jalan )
Function
Hours Group Type Start Total
Unit RO Date Kilo Meter DOWN Up Trouble Activity
Meter Breakdown Action Down
BUS BS
3827 2189 11-Mar-24 109680 3992 9 BT B2 9:00 9:20 10:30 1,50 BAN R1 BOCOR (35 SILO) GANT I BAN R1 BOCOR (35 SILO)BB
3809 2215 11-Mar-24 1699336 26822 4 B0 19:45 20:50 21:20 1,58 T IDAK MAU LOW (KM 25T M) REPAIR T IDAK MAU LOW KM 25T M (GANT I COVER RANGE)
KEBOCORAN HOSE ANGIN SEBELAH KIRI T /M REPAIR KEBOCORAN HOSE ANGIN SEBELAH KIRI T /M KM 28T M (GT
3813 2222 11-Mar-24 - - 5 B0 2 22:15 22:40 23:15 1,00
KM 28T M HOSE 6ML + GT HOSE12ML KE T ANGKI)
3825 2226 11-Mar-24 250825 9686 12 B0 B2 1:40 2:20 3:20 1,67 RACOR BOCOR KM 16T M GANT I HOUSING RACOR BOCOR KM 16T M
3810 2233 12-Mar-24 - - 5 B0 7:00 8:15 9:00 2,00 HOSE CHAMBER T 1/2 VSL 2 LEPAS (12 T M) REPAIR HOSE CHAMBER T 1/2 VSL 2 LEPAS (12 T M)
ADA SUARA KASAR BELAKANG RADIAT OR (
3820 2236 12-Mar-24 737236 27352 13 B0 B2 8:45 9:00 10:00 1,25 GANT I IDLER PULLI + T ENSIONER
SILO 35 )
3820 2236 12-Mar-24 737236 27352 5 B0 B2 11:00 16:00 16:25 5,42 ANGIN T EKOR SAAT LEPAS PARKING ( 16 T M ) REPAIR ANGIN T EKOR SAAT LEPAS PARKING ( 16 T M )
3809 2238 12-Mar-24 1699733 26836 5 B0 B2 8:55 9:00 9:45 0,83 BRAKE NYELONONG ( KM 13 T M) ADJUST BRAKE
3811 2246 12-Mar-24 - - 5 B0 B2 13:00 13:15 14:40 1,67 ANGIN T EKOR ( 31 SILO ) REPAIR HOSE CMABER R1/2 BOCOR
3811 2254 12-Mar-24 1545861 26440 5 B0 B2 19:30 21:05 21:30 2,00 ANGIN T EKOR KM 33 SILO GANT I AIR DRYER KM 33 SILO
3823 2255 12-Mar-24 1545861 26440 9 BT B2 20:00 22:00 22:50 2,83 BAN F1 PECAH KM 2 T M GANT I BAN F1 PECAH KM 2 T M (AA)
3813 2258 12-Mar-24 - - 2 B0 B2 21:50 23:00 23:30 1,67 ENGINE MAT I MENDADAK T MCT REPAIR ENGINE MAT I MENDADAK T MCT
3821 2274 13-Mar-24 739131 27676 4 B0 13:50 13:50 14:15 0,42 SPEED NAT RAL-NET RAL SAAT DI SILO REPAIR SPEED NAT RAL-NET RAL SAAT DI SILO
3801 2287 13-Mar-24 1605479 21776 11 B0 B2 20:45 21:30 22:30 1,75 VS 2 T IDAK MAU BUKA T MCT REPAIR VS.9107 T IDAK MAU BUKA T MCT
3831 2301 14-Mar-24 94758 3343 7 B0 10:45 10:45 12:00 1,25 NUT RODA T 7/8 VSL 1 (SILO35) KENCANGKAN NUT RODA T 7/8 VSL 1 KENDOR
LANJUT KAN : GANT I AIR COMPRESSOR KM 30
3823 - 14-Mar-24 - - 5 BS BS 17:30 22:30 1:00 7,50 LANJUT KAN : GANT I AIR COMPRESSOR + O RING KM 30 SILO
SILO
PIN SILINDER ROOT PINT U VESEL GAT E 3
3806 2312 14-Mar-24 1741883 59965 11 B0 B2 19:10 21:00 22:30 3,33 GANT I PIN SILINDER ROOT PINT U VS.9083 GAT E 3 HILANG SILO 35
HILANG SILO 35
REPAIR KEBOCORAN COOLANT KM 28T M (GT RADIAT OR
3809 2314 14-Mar-24 1700382 26859 13 B0 20:15 20:55 22:00 1,75 KEBOCORAN COOLANT KM 28T M
T RANSMISI)
3801 2367 16-Mar-24 1606669 21820 4 B0 15:40 16:25 17:25 1,75 HOSE KOUPLING BOCOR REPAIR HOSE KOUPLING BOCOR [KM 32 T S]
3815 2398 16-Mar-24 - - 2 B0 B2 1:00 1:30 2:30 1,50 BOLT COVER RING LEPAS (23T M) BOLT COVER RING LEPAS (GT COVERING CANIBAL EX3812)
3815 2398 16-Mar-24 - - 5 B0 3:00 3:30 5:00 2,00 ANGIN T EKOR (16 T M) GANT I COVERING HIGH LOW
ANGIN T EKOR (ANGIN BOCOR DEKAT F2 ) 35
3808 2417 17-Mar-24 - 18827 5 B0 19:00 20:00 21:30 2,50 REPAIR HOSE ANGIN T EKOR (ANGIN BOCOR DEKAT F2 ) 35 SILO
SILO
❖ Total BD Dijalan :
✓ Ttl Jam : 22,08 Jam
✓ Ttl Freq Kejadian : 22 Fq
Trend Problem Unshedule
Periode Week 11, 11 Mar – 17 Mar 2024
TOTAL KEJADIAN
91
100 Trend Berdasarkan Total Kejadian :
80 65
60 42 39 1. BRAKES, AIR SYSTEM : 91 Freq
40 11 19 20 21
20 0 4 0 9 4 1 1 2. TYRE, WHEEL GROUP & ACCESSORIES : 65 Freq
0 3. ELECTRICAL SYSTEM & INSTRUMENT : 42 Freq
TOTAL KEJADIAN
20%
0%
Week 07 Week 08 Week 09 Week 10 Week 11
PS COMPLIANCE Service Akurasi TARGET PS TARGET SA Poly. (PS COMPLIANCE) Linear (TARGET PS)
30
25 60%
50%
20 40%
15 30%
10 20%
5 10%
0 0%
Week 07 Week 08 Week 09 Week 10 Week 11
Plan 39 39 39 38 36
Actual 29 35 35 36 34
Achv 74% 90% 90% 95% 94%
Target 85% 85% 85% 85% 85%
10.000
Life Time (Hrs)
5.000
0
-5.000
-10.000
-15.000
-20.000
-25.000
3801 3802 3804 3805 3806 3807 3808 3809 3810 3811 3812 3813 3815 3816 3817 3818 3819 3820 3821 3822 3823 3825 3826 3827 3828 3829 3830 3831 3832 3833
GEAR BOX -21.8 -16.1 -21.2 -12.7 -14.2 -11.0 -20.7 -13.8 -14.8 -14.9 -21.9 -15.9 -8.41 -15.4 -8.35 -5.90 -4.62 5.450 5.757 -560 -920 -12.2 -12.1 -17.8 -17.8 -18.6 -18.6 -18.5 -18.6 -18.5
Life Time Major Component - Periode 17 March 2024
STOK OLDCORE
STOCK STOCK RFU
Note : COMPONENT
* Engine : 5 Unit Vol * Differential Front : 3 Unit Vol ENGINE C4 1 1
* Gear Box : 2 Unit Vol * Differential Rear : 10 Unit Vol ENGINE C5 1 -
Target Life Time TRANSMISION VTO 2814 B 2 -
#Engine Vol : 25.000 #Gearbox vol : 22.000 #Differential Front & Rear Vol : 25.000 FR & 25.000 RR TRANSMISION ATO 3512 F - -
FRONT DIFF R-7.21 3 3
FRONT DIFF R-5.41 2 2
REAR DIFF R-7.21 2 2
REAR DIFF R-5.41 2 2
HINO TRANSMISSION - -
TOTAL 12 9
WEEKLY REPORT TYRE ( Periode 26 Feb s/d 17 Maret 2024 )
PEMAKAIAN BAN BARU
NO TYPE BATCH WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13 TOTAL
1 L317 NEW - - - -
2 TQ01 NEW 19 33 21 73
3 GAO NEW - - - -
4 ADVC NEW - - - -
5 GDM NEW - - - -
6 M840 NEW 43 27 16 86
TOTAL >>>>>>>>>>>>>>>>>>>>>> 62 60 37 - - 159
PICA
NO PROBLEM INDENTIFICATION CAUSE CORRECTIVE ACTION STATUS PIC DUE DATE
PICA PM
Periode Week 11, 11 Mar – 17 Mar 2024
TARGET/
No PROBLEM (6M) IDENTIFICATION CAUSE CORRECTIVE ACTION PIC DUE DATE
STATUS