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PETROLEUM EXPLORATION AND DEVELOPMENT

Volume 51, Issue 1, February 2024


http://www.sciencedirect.com/journal/petroleum-exploration-and-development

Cite this article as: PETROL. EXPLOR. DEVELOP., 2024, 51(1): 164–171. RESEARCH PAPER

Miscibility of light oil and flue gas under thermal action

XI Changfeng1, 2, WANG Bojun1, 2, ZHAO Fang1, 2, HUA Daode1, 3, *, QI Zongyao1, 2, LIU Tong1, 2, ZHAO Zeqi1, 2,
TANG Junshi1, 2, ZHOU You1, 2, WANG Hongzhuang1, 2
1. State Key Laboratory of Enhanced Oil Recovery, Beijing 100083, China;
2. PetroChina Research Institute of Petroleum Exploration & Development, Beijing 100083, China;
3. China University of Geosciences (Beijing), Beijing 100083, China

Abstract: The miscibility of flue gas and different types of light oils is investigated through slender-tube miscible displacement
experiment at high temperature and high pressure. Under the conditions of high temperature and high pressure, the miscible
displacement of flue gas and light oil is possible. At the same temperature, there is a linear relationship between oil displace-
ment efficiency and pressure. At the same pressure, the oil displacement efficiency increases gently and then rapidly to more
than 90% to achieve miscible displacement with the increase of temperature. The rapid increase of oil displacement efficiency
is closely related to the process that the light components of oil transit in phase state due to distillation with the rise of tem-
perature. Moreover, at the same pressure, the lighter the oil, the lower the minimum miscibility temperature between flue gas
and oil, which allows easier miscibility and ultimately better performance of thermal miscible flooding by air injection. The
miscibility between flue gas and light oil at high temperature and high pressure is more typically characterized by phase tran-
sition at high temperature in supercritical state, and it is different from the contact extraction miscibility of CO2 under conven-
tional high pressure conditions.

Key words: light oil; flue gas flooding; thermal miscible flooding; miscible law; distillation phase transition; minimum
miscible pressure; minimum miscible temperature

Introduction tion heat effect, but have not conducted in-depth research
on its mechanism [16–17].
Air injection development technology has the advan-
On the whole, the current research on air injection
tages of low cost and wide application range, which is an
technology for developing light oil mainly focuses on low
important research direction of tertiary oil recovery
temperature oxidation characteristics [18–23], reaction
technology. At present, a large number of laboratory
studies have been carried out on this technology in products of crude oil and air [3, 24–25], flue gas flooding
China [1–4], and well group tests on air injection for light mechanism [26–29], development dynamic law [16–17] and so
oil development technology have been carried out in on, but no deep understanding of the mechanism of air
Daqing, Baise, Shengli and other oilfields [5–8]. However, injection to enhance oil recovery has been obtained, es-
due to the unclear understanding of the mechanism of air pecially the mechanism of high temperature and thermal
injection development and the consideration of produc- effect to enhance oil recovery [30]. In view of these problems,
tion safety factors, most of the current laboratory re- the authors have carried out one-dimensional thermal
search and field tests focused on oxygen-reduced air oxidation flooding experiments to compare different
flooding and low-temperature oxidation in China [9–11]. A types of crude oil, such as heavy oil, light oil, volatile oil [31]
number of air injection projects have also been imple- and condensate oil in the early stage. The experimental
mented in foreign countries, such as in Buffalo, Medicine results show that under high pressure, air injection into
Pole and other reservoirs [12–15], but the research mainly light oil can also fully consume oxygen and produce flue
focused on the production rules and development dy- gas (containing about 85% N2 and 15% CO2), forming a
namics. Some scholars have proposed the role of oxida- thermal oxidation front as stable as that generated by fire

Received date: 13 May 2023; Revised date: 22 Nov. 2023.


* Corresponding author. E-mail: 13520352959@163.com
Foundation item: Supported by the PetroChina Science and Technology Project (2023ZG18).
https://doi.org/10.1016/S1876-3804(24)60013-3
Copyright © 2024, Research Institute of Petroleum Exploration and Development Co., Ltd., CNPC (RIPED). Publishing Services provided by Elsevier B.V. on
behalf of KeAi Communications Co., Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
XI Changfeng et al. / Petroleum Exploration and Development, 2024, 51(1): 164–171

flooding heavy oil. Air injection is safe and effective to selected for comparative study: (1) Conventional light oil
develop light oil reservoirs. However, with the decrease of samples from the Moliqing Reservoir in Jilin Oilfield, NE
heavy components and viscosity of crude oil, the charac- China. The viscosity of surface degassed crude oil is 7
teristics of the thermal oxidation front change signifi- mPas, the viscosity of underground crude oil is 2 mPas,
cantly: (1) The temperature of the thermal oxidation front and the dissolved GOR (gas-to-oil ratio) is 80 m3/m3. (2)
decreases significantly, from 500–700 C of heavy oil to Volatile oil samples of Kekeya Oil Field in the Tarim Basin,
350–450 C of light oil, 260–300 C of volatile oil, and NW China. The viscosity of surface degassed crude oil is 5
220–250 C of condensate oil. The oxidized fuel also changes mPas, the viscosity of underground crude oil is 1 mPas,
from the solid coking of heavy oil to the heavy component and the dissolved GOR is 280 m3/m3. (3) Gas cap con-
of residual liquid of light oil. (2) As the development densate oil sample of Kekeya Oil Field in the Tarim Basin.
characteristics of viscosity reduction become weaker with The viscosity of surface degassing crude oil is 2 mPas, the
increasing temperature, the phase transition characteris- viscosity of underground crude oil is 0.7 mPas, and the
tics of thermal distillation become more obvious [32]. Due condensate oil content of the condensate gas reservoir is
to the phase change of thermal distillation, most of light 500 g/m3.
oil, volatile oil and condensate oil are displaced to the Gases used in this experiment are industrial pure car-
production well by the high-temperature thermal misci- bon dioxide and nitrogen, with a purity of more than 99%.
ble front composed of oil and flue gas. The final oil dis- By controlling the injection speed of CO2 and N2, the flue
placement efficiency is more than 90%, which reaches the gas composed of 85% N2 and 15% CO2 is prepared.
oil displacement efficiency of miscible displacement.
1.2. Experimental devices
Based on the analysis of the experimental results, it is
found that the supercritical miscible phase of crude oil The experimental devices mainly include high tem-
and flue gas took place in the thermal oxidation front in perature resistant slender tube system, injection system,
light oil reservoirs during the process of flue gas flooding temperature and pressure control system, and measure-
through phase simulation calculation. Finally, the concept ment and tail gas treatment system (Fig. 1). (1) Slender
of air thermal miscible flooding is proposed [31]. However, tube system. The inner diameter of the slender tube is 4
whether the miscible phase between flue gas and crude mm, the length is 2 084 cm, the particle size of quartz
oil truly appears in the process of air thermal miscible sand filled inside the tube is 75 μm (200 mesh), and the
flooding has not been verified, and there are some prob- permeability is 1 500×10−3 μm2. (2) Injection system. The
lems to be solved such as unclear understanding of the system mainly includes a gas cylinder, a gas mass flow
miscible law and characteristics. Based on the under- controller, an ISCO pump, a high temperature and high
standing of one-dimensional air thermal oxidation tube pressure piston container and other parts. Its main func-
displacement experiment and reasonable assumption of tion is to ensure that the model is fully saturated with
flue gas composition from the thermal oxidation front crude oil in the experiment, to ensure the accurate con-
generated during air flooding light oil, and following the trol of the injected gas volume and the pipeline cleaning
miscible pressure experimental process for CO2 miscible work after the experiment. The accuracy of the gas mass
flooding in slender tube and upgrading the experimental flow controller is 0.2%, and the accuracy of the ISCO
equipment. The miscible displacement experiments of pump is 0.5%. (3) Temperature and pressure control
flue gas with different types of light oil under different system. It mainly includes a constant temperature oven
temperature and pressure conditions were carried out, to and a back pressure regulating valve, which can provide
investigate the thermal miscible law of flue gas and light stable temperature, pressure and other experimental
oil, deepen the understanding of the mechanism of heat conditions. The accuracy of the constant temperature
generation and oil displacement by air injection, and pro-
vide experimental and theoretical basis for thermal miscible
flooding by air injection in light oil reservoirs. The re-
search on the miscible mechanism of flue gas under high
temperature conditions is also of theoretical and practical
significance for expanding the theory of miscible flooding
and developing high-efficiency oil displacement/CO2 stor-
age technology through flue gas with low CO2 content.

1. Laboratory experiment on thermal miscible


mechanism of light oil
1.1. Materials
Fig. 1. Schematic diagram of the flue gas miscible dis-
Three representative degassed crude oil samples were placement experiment in slender tube.
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oven is controlled to be 1.0 C, and the accuracy of the petroleum ether until the fluid produced at the outlet of
back pressure regulating valve is 0.01 MPa. (4) Meas- the slender tube is all petroleum ether, so as to ensure
urement and tail gas treatment system. It mainly includes that the slender tube is completely cleaned. Then, use dry
a pressure gauge, a gas flowmeter, a collection device high-pressure nitrogen to dry the inside of the slender
(measuring cylinder and electronic balance), a gas-liquid tube, and test pressure for 1 h. If the pressure drop is less
separator and tail gas treatment device, which can ensure than 0.05 MPa, it means the model has a good sealing
the accurate collection of experimental data and the performance.
safety of experimental personnel. The range of the elec- (2) Saturate the slender tube model with crude oil. Af-
tronic balance is 200 g, the sensitivity is 0.01 mg, the ter cleaning the tube model, the temperature and pres-
accuracy of the pressure gauge is 0.25 grade, and the sure control system is adjusted to the experimental tem-
accuracy of the gas flowmeter is 0.05 cm3. perature and pressure, and then slowly inject the crude
oil in the piston container into the slender tube model by
1.3. Design and procedures
using the ISCO pump at 1 mL/min until the fluid pro-
The main purpose of this experiment is to explore the duced at the outlet of the slender tube is all crude oil.
miscible law of different types of crude oil and flue gas Now the slender tube model is fully saturated with crude
under the condition of heating up. For this purpose, a oil.
total of 32 groups of 2 types experiments are designed (3) Gas flooding. At the experimental temperature and
and completed. The experimental scheme in Table 1 takes pressure, fully mix nitrogen with carbon dioxide in a gas
light oil from Moliqing Reservoir as the research object, piston container at a volume ratio of 85 to 15, and then
and studies the variation of the minimum miscibility inject the gas mixture to displace the crude oil in the
pressure of flue gas and the same conventional light oil slender tube model at a constant rate of 0.2 mL/min.
with temperature. The experimental scheme in Table 2 When the cumulative injection is more than 1.2 PV and
takes light oil from Moliqing Reservoir and volatile no oil is produced, stop injecting.
oil/condensate oil from Kekeya Oil Field as the research (4) Calculate and measure experimental parameters. In
objects, and studies the minimum miscible temperature the process of gas displacement, record the volume and
of conventional light oil, volatile oil and condensate oil weight of the produced fluid every 2 min, calculate oil
with flue gas at the same pressure. production rate and cumulative oil recovery, and the ex-
The specific steps of each group of experiments are as perimental data are recorded and sorted out.
follows.
2. Results and analysis
(1) Clean the slender tube model and test pressure. The
slender tube model is kept at constant temperature of 50 2.1. Slender-tube miscible displacement experiment
C, and the slender tube model is cleaned with for Moliqing light oil

Table 1. Slender-tube miscible displacement experimental Fig. 2 shows the miscible displacement experimental
scheme for Moliqing light oil results of Moliqing light oil under pressure at 100, 250,
Crude oil Experimental Experimental 300, 350, 400 C. At the same temperature, with the in-
SN. Flue gas
sample pressure/MPa temperature/C crease of pressure, the oil displacement efficiency gradu-
Moliqing 15%CO2+ ally increases at 1.2 PV gas injection, and there is a
1 20, 25, 30, 35, 40 100
light oil 85%N2
Moliqing 15%CO2+
near-linear relationship between pressure and oil dis-
2 20, 25, 30, 35, 40 250 placement efficiency at 1.2 PV gas injection (Fig. 3), which
light oil 85%N2
Moliqing 15%CO2+ is the same as the conventional slender-tube CO2 dis-
3 20, 25, 30, 35, 40 300
light oil 85%N2
placement experiment. The miscible condition of crude oil
Moliqing 15%CO2+
4 15, 20, 25, 30 350 and injected gas is that the oil displacement efficiency
light oil 85%N2
Moliqing 15%CO2+ reaches 90% at 1.2 PV gas injection [33]. When the tem-
5 15, 20, 25 400
light oil 85%N2 perature is 100 C and the displacement pressure reaches
Table 2. Slender-tube miscible displacement experimental the upper limit of 40 MPa, the oil displacement efficiency
scheme for Moliqing light oil and Kekeya volatile/condensate is only 48.68% at 1.2 PV gas injection, which is far from
oil the miscible condition. When the temperature is 250 C
and the displacement pressure is 40 MPa, the oil dis-
Crude oil Experimental Experimental
SN. Flue gas placement efficiency is 71.01% at 1.2 PV gas injection, and
sample pressure/MPa temperature/C
250, 300, 350, 15%CO2+ the miscible condition is still not met. When the tem-
1 Moliqing light oil 20
400 85%N2 perature is 300 C and the displacement pressure is 40
Kekeya volatile 15%CO2+
2 20 250, 300, 350 MPa, the oil displacement efficiency is less than 90% at
oil 85%N2
Kekeya con- 15%CO2+ 1.2 PV gas injection, and the miscible condition is still not
3 20 150, 200, 250
densate oil 85%N2 met. At 350 C and 400 C, when the pressure is 24.5 MPa
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Fig. 2. Slender-tube miscible displacement experiment result for Moliqing light oil.

Fig. 3. Variation of oil displacement efficiency with pressure at 1.2 PV flue gas injection based on slender tube miscible
displacement experiment for Moliqing light oil under different temperatures.

and 19.5 MPa, respectively, the oil displacement efficiency placement efficiency reaches 91% when 1.2 PV gas is in-
reaches 90% at 1.2 PV gas injection, which meets the jected, realizing miscible displacement. At 350 C with 0.9
miscible condition. It can be concluded that with the PV injection, free gas begins to be produced, and the oil
increase of temperature, flue gas and crude oil can be displacement efficiency reaches 88%. When the tem-
miscible. perature rises to 400 C, the miscible displacement effect
Fig. 4 shows the curves of oil displacement efficiency is further improved, and the displacement efficiency
and GOR at different temperatures and 25 MPa. Miscible reaches 97% at 1.2 PV gas injection. When 0.9 PV gas is
displacement is not achieved at 100, 250 and 300 C, re- injected at 400 C, no free gas is produced, and the oil
spectively at 25 MPa. At 100 C and 250 C, with 0.6–0.7 displacement efficiency reaches 90%. When 1.0 PV gas is
PV gas injection, a large amount of free gas begins to be injected at 400 C, free gas begins to be produced, and
produced, and the GOR rises rapidly and resulting in gas the oil displacement efficiency reaches 95%. In general, at
channeling. Miscible displacement was almost realized at the same pressure, the higher the temperature, the later
300 C, and free gas begins to be produced in large the free gas begins to be produced, the lower the GOR,
quantities at 0.8 PV injection. At 350 C, the oil dis- and the better the miscible displacement effect.

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when the temperature was 250–300 C [34]. The content of


C2–C6 in Moliqing oil is very low, so below 250 C, phase
transition is weak and it is difficult to achieve miscibility.
At 250–300 C, a large number of C7–C16 components un-
dergo distillation phase transition, and the interaction
with high-temperature supercritical nitrogen compressed
at extreme pressure can be realized. When the miscibility
of flue gas dominated by nitrogen with crude oil is real-
ized, the increase of oil displacement efficiency becomes
smaller with the increase of temperature.
2.2. Slender tube miscible displacement experiment
for Moliqing light oil and Kekeya volatile
oil/condensate oils
Studies have shown that coking occurs in the
one-dimensional fire flooding heavy oil experiment, and
the final displacement efficiency is generally less than
Fig. 4. Variation curve of oil displacement efficiency and 85% [35]. The main cause for this phenomenon is the high
GOR at 25 MPa under different temperatures based on content of macromolecular chain gum and asphaltene in
slender tube miscible displacement experiment for Moli-
heavy oil. In the process of air injection development,
qing light oil.
miscible displacement of heavy oil cannot be realized,
Fig. 5 shows the change curve of oil displacement effi- and the main development mechanism is to reduce the
ciency with temperature in the slender tube experiment viscosity of heavy oil by increasing temperature. There-
on Murray light oil at 25 MPa and 1.2 PV gas injection. fore, the thermal miscible state and conditions of heavy
Obviously, under the same pressure, the change of oil oil are not discussed in this paper.
displacement efficiency with temperature is basically In order to analyze the influence of temperature on the
divided into three stages: steady rise, rapid rise and slow miscibility of light crude oil, the minimum miscibility
rise. For light oil, the main oil displacement mechanism temperature is defined as the minimum temperature
is the phase transition caused by light component distil- point at which the displacement efficiency reaches 90%
lation in the process of high temperature flue gas flood- when 1.2 PV gas is injected in the slender tube displace-
ing. From Fig. 5, when the temperature is low (no higher ment experiment under certain pressure conditions. Ex-
than 250 C), the displacement efficiency at 1.2 PV injec- perimental results show that the minimum miscible
tion increased from 42.22% at 100 C to 51.04% at 250 C, temperature of Moliqing light oil, Kekeya volatile oil and
with an increase of only percentage points. However, condensate oil at 20 MPa is about 390, 310, 220 C, re-
when the temperature further rose from 250 C to 350 C, spectively (Fig. 6). The lighter components a crude oil
the displacement efficiency at 1.2 PV injection rapidly contains below C20 (Table 3), the lower the temperature
increased to 91.79%, with an increase of nearly 41 per- required to achieve miscibility at the same pressure. At
centage points. The principal cause that led to this phe- the same time, miscible displacement is easier to realize
nomenon is that at 25 MPa, phase transition caused by to get better effects of air injection development.
distillation occurred in C2–C6 when the temperature was In order to reduce the experimental workload and dif-
ficulty, all the oil samples used in the experiment are
below 250 C, and phase transition occurred in C7–C16

Fig. 6. Oil displacement efficiency changes with tem-


Fig. 5. Oil displacement efficiency changes with tem- perature at 20 MPa and 1.2 PV gas injection in the slender
perature at 25 MPa and 1.2 PV gas injection in slender tube tube miscible displacement experiment on Moliqing light
miscible displacement experiment for Moliqing light oil. oil, Kekeya volatile oil and condensate oil.
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Table 3. Composition of experimental oil samples


Composition/%
Oil sample
C11 C11–C20 C21–C30 C31–C40 C40+
Moliqing light oil 8.22 34.15 27.15 12.27 18.21
Kekeya volatile oil 15.40 50.64 21.83 7.38 4.75
Kekeya condensate oil 40.30 59.47 0.23 0 0

degassed crude oil under the condition that the miscible


law of flue gas and light crude oil is not affected when
temperature rises. The content of CH4 is 70% and C2–C10 is
about 30% in the casing gas sample of Moliqing light oil,
those are about 80% and 20% in Kekeya volatile oil and
Fig. 8. Minimum miscible pressure of Moliqing light oil
condensate oil. Some light components are lost in the and flue gas changes with temperature.
degassing process, so the content of light components in
deepen the understanding of the miscible effect under
the underground crude oil is higher than that in the ex-
thermal action. In this experiment, limited by the tem-
periment in this paper, so miscibility is more likely to oc-
perature and pressure of the experimental equipment,
cur under reservoir conditions [31–32]. At 300 C and 350 C,
the inflection point where the minimum miscible pres-
the minimum miscible pressure of Moliqing crude oil is
sure of flue gas increases first and then decreases with
about 35.5 and 19.0 MPa, respectively, which is 5.0 and 5.5
the increase of temperature was not found. Theoretically,
MPa lower than that of degassed crude oil.
the minimum miscible pressure of flue gas should have a
2.3. Discussion similar change law to that of CO2, so the inflection point
where the minimum miscible pressure changing with
Fig. 7 shows the minimum miscible pressure of CO2
temperature must exist. However, because the flue gas
changes with temperature obtained by foreign scholars [36].
used in this experiment is mainly nitrogen whose critical
It can be seen that the minimum miscible pressure of CO2
temperature and critical pressure (−146.95 C, 3.39 MPa)
increases first with the increase of temperature and then
are more left than those of CO2 (31.1 C, 7.38 MPa) on the
decreases with the increase of temperature.
saturation pressure vs. temperature curve, the inflection
Based on the regression and calculation of the misci-
point on the minimum miscible pressure vs. temperature
bility experiment data of Moliqing light oil, the minimum curve between nitrogen and crude oil should also theo-
miscibility pressure at 100, 250, 300, 350, 400 C is about retically shift to left. This conclusion needs further ex-
123.9, 54.2, 40.5, 24.5, 19.5 MPa, respectively. The rela- perimental and theoretical verification.
tionship between minimum miscible pressure and tem- The mechanism and law of miscible displacement of
perature is obtained (Fig. 8). Obviously, when tempera- light crude oil with flue gas are quite different from those
ture rises to above 200 C, the miscible pressure of flue of CO2. CO2 miscible displacement refers to achieving
gas with Moliqing light oil decreased obviously. This contact, extraction and miscible phase at high pressure,
phenomenon indicates that increasing temperature is an which shows more characteristics of single liquid phase.
effective way to promote the miscibility of crude oil. The The miscibility of light crude oil and flue gas reflects a
experimental results are different from the traditional supercritical phase transition state at extreme tempera-
view that flue gas cannot be miscible with crude oil, and ture and pressure, which shows more characteristics of
gas phase transition. At present, more visualized experi-
ments should be conducted to study the characteristics
and microscopic mechanism of miscible components
between flue gas and light crude oil to further clarify the
phase transition mechanism of miscible components at
high temperature and high pressure.
The experimental results deepen the understanding of
the mechanism of air injection and thermal oxidation for
developing light oil. The results show that the main de-
velopment mechanism is distillation phase transition and
thermal miscibility. To develop low permeability and tight
reservoirs, instead of the traditional mechanism of inter-
Fig. 7. Minimum miscible pressure of CO2 changes with facial tension and capillary pressure [37–38], the thermal
temperature [36]. phase transition plays a role. The volume of light crude

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