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Combustion Performance
I.Y. Akkutlu, SPE, University of Oklahoma; Y.C. Yortsos, SPE, University of Southern California;
and G.D. Adagülü-Demirdal, SPE, Encana
processes to an extended range of reservoir rock matrix and fluid be considered simultaneously with the activation energy of the
characteristics. The investigations also involved the so-called cata- reaction when the catalytic effects are investigated.
lytic agents, namely naturally occurring minerals such as clays and De los Rios et al. (1988) and Shallcross et al. (1991) performed
metal oxides, and certain water-soluble metallic salts, with the kinetic experiments with various metallic additives and developed
potential to play a catalytic role on the combustion reactions. In an analytical model to estimate the kinetic parameters of the oxida-
the chemical industry, metals have been known for their catalytic tion reaction regions, namely LTO, MTO, and HTO. They found
ability in hydrocarbon oxidation and cracking reactions. Many that iron and tin salts enhance fuel deposition and increase oxygen
studies appeared in the literature of chemistry investigating the consumption while copper, nickel, and cadmium salts show no
effects of metallic additives on the oxidation characteristics of apparent effect. For each oxidation reaction, the activation energies
crude oils. They were also considered as the agents to control and are estimated using their model. For most of the catalytic agents,
optimize the in-situ combustion processes. their results showed that the activation energy of HTO and MTO
Previous experimental works showed that the overall reaction reactions increases while that of the LTO reaction decreases.
mechanism of crude oils in porous media is caused by a sequence Castanier et al. (1992) carried out 13 combustion tube runs
of several oxidation reactions that occur at different temperature with metallic additives. In the experiments, four different types of
ranges. On the thermograms, these have been classified as the oil were used. The results showed that tin, iron, and zinc enhance
regions of low-temperature (LTO), medium-temperature (MTO), combustion efficiency, while copper, nickel, and cadmium have little
and high-temperature (HTO) oxidation reactions. In the absence of or no effect. Increase in fuel deposition, oxygen utilization effi-
oxygen, there also exist pyrolysis and thermal cracking reactions ciency, and front velocity are found in the presence of the former
during the in-situ combustion, although significantly high tem- metals. In addition, zinc is found to be less effective compared to
peratures and longer times may be required for their dominance. tin and iron. For the light oil case, they observed a sustained com-
Mamora (1993) considered the experimental occurrence of LTO bustion using iron additive while combustion had failed without
and HTO reactions during a series of kinetic tube experiments and any additive.
concluded that the LTO reactions are mainly responsible for fuel Holt (1992) used iron nitrate and zinc nitrate on Cymric field
generation. On the basis of this premise, he developed a two-reac- light and heavy oil and observed a catalytic effect of the additives.
tion hydrocarbon oxidation kinetic model. For the Cymric heavy oil, results of the kinetic experiments showed
Earlier, Burger and Sahuquet (1972) performed kinetic experi- that addition of 1% iron nitrate increased fuel amount by 20%. On
ments and observed that the oxidation reactions could occur at the other hand, 1% zinc nitrate increased fuel concentration by only
lower temperatures and the area under the high-temperature peak 5%. It is noted that the generated fuels require different amounts
increases in the presence of catalytic agents. They interpreted of air to burn unit masses. They also repeated the same runs for
that the former observation was because of an increase in oxida- the Cymric light oil without any additives. Sustained combustion
tion reaction rate and the latter was because of an increase in the could not be achieved, however, because of a lack of fuel deposi-
deposited fuel amount. tion. On the other hand, they observed efficient combustion with
Fassihi (1981) ran kinetic experiments using 27°API crude oil. He the addition of 1% (mole) iron nitrate solution.
compared the effluent gas data for the clean sand with the one added He et al. (2005) explored the effect of water-soluble metallic
copper. The results showed that the activation energy of HTO region additives on in-situ combustion using combustion tube and kinetics
decreases approximately 50% and activation energy of MTO region cell. Cymric light and heavy oil are used during the experiments.
increases approximately 50%. No significant change is observed in For the tests, sand, silica powder, or kaolinite are mixed with water
the LTO region other than a higher Arrhenius constant. and oil. In the cases of test with metallic additive, 0.5 g of the addi-
Drici and Vossoughi (1985) studied the effects of metal oxides tive is added to the water. The results of their experiments are sum-
on combustion characteristics of the crude oil by using differen- marized in Tables 1 and 2. It is observed that the additive improves
tial scanning calorimetry (DSC) and thermogravimetric analysis performance in all cases, including changing activation energies,
(TGA). The results showed that, as the metal oxides concentration greater oxygen consumption, low temperature threshold, and more
increases, the amount of heat released in the LTO reaction region complete oxidation. For Cymric light crude oil, the catalytic effect
gradually increases. The combustion peak temperature shifts to is obvious in the LTO where fuel deposition is increased to sustain
a lower temperature and became smaller and smoother, which combustion. For Cymric heavy crude oil, metallic additives are
reflects a more homogeneous composition of the solid residue. found to have an effect on HTO. Kaolinite also has an effect on
They also noted that the change in the reaction rate constant must crude oil combustion even without a metallic additive.
C
energies only base
Base
energies only
Region Temperatures,
400 compensation effect
Compensation effect
oC
HTO
HTO
Temperatures,
Temperature,
300
LTO
LTO
200
Rxn 100
0 100
100 200 300
300 400
400 500
500
Compensation effect
4
2 E
1
0
0 100 200 300 400 500
40
Separation Distance, cm
Base
30
Compensation effect
20
Case 8
10
0
0 100 200 300 400 500
Fig. 1— Catalytic effects on combustion front propagation. Reaction region (a) temperatures, (b) front velocity, and (c) separa-
tion distance.
observed catalytic effect from the contrast in the activation energies Further experimental investigation is required in the light of these
only. The estimated HTO temperatures and velocities are nearly theoretical observations.
identical to the base-state solution at low and moderate air injec-
tion rates; at high rates, the estimates become even less than the Fuel Deposition Effect. Here, we note that the surface areas of the
predicted base values. deposited hydrocarbon and the generated fuel are not the same as the
In summary, the results distinctly illustrate that the changes in surface area of the porous medium, although they may be correlated
kinetic parameters has the potential to influence the combustion to the latter. Earlier, it is argued that the catalytic agents may change
front propagation significantly, in particular, through the properties the specific surface are of the porous medium and, consequently,
of HTO region. It is found that any selected catalytic agent should vary the hydrocarbon deposition and the fuel generation and,
modify the activation energies of the oxidation reactions such that hence, the total heat content of the reservoir. Therefore, dynamics
the contrast in HTO/LTO activation energies is further increased. of the coherent reaction regions is expected to be influenced by the
The results also clearly show the importance of variations in the dimensionless quantities qn in Eqs. 1 through 4, An (this time because
hydrocarbon and fuel specific surface areas as the sole sources of its dependency on qn) and Yn (because of dependencies on the
of catalytic effect in the presence of normal compensation effect. stoichiometric coefficients n and gn) in Eqs. 3 and 4.
HTO (Base)
HTO (Case 9)
400
300
LTO (Case 10)
200
200
100 100
0 100 200 300 400 500 0 100 200 300 400 500
Injection Rate, vi , m/d Injection Rate, v i , m/d
Fig. 2 —Hydrocarbon deposition effect (Case 9) on combustion Fig. 3 —Hydrocarbon deposition effect (Case 10) on combus-
front propagation. Temperatures of the reaction regions vs. tion front propagation. Temperatures of the reaction regions vs.
air injection rate. The hydrocarbon amount ahead of the LTO air injection rate. The hydrocarbon amount ahead of the LTO
region is two times larger than the base value. region is 50% larger than the base value.
200
100
Case 9
Case 10
50 100
Base 0 100 200 300 400 500
Separation Distance, cm
combustion front propagation. Separation distance of HTO and
200
LTO reaction regions vs. air injection rate.
(Cases 8 and 10)
150
the combustion performance. On the contrary, it may lead to
detrimental effects such as incoherence of the reaction regions 100
and low-temperature-dominated front propagation. In light of the
observations in the Activation Energies subsection through the 50
Fuel Deposition Effect subsection, we consider a special case Base
where combustion front propagation is under the influence of an
ideal catalytic agent with combined catalytic (Cases 8) and fuel 0
0 100 200 300 400 500
deposition (Case 10) effects.
(b) Injection Rate, v i , m/d
6
(i.e., the dual effects) of the agents are considered without the com-
pensation. The results could be equally considered as the catalytic 5 Base
effect with compensation where the changes in reaction rates are
from variations in the specific surface areas (Case 7). We look for 4
solutions in a parameter space that demonstrate the dual effects
3
of catalytic agents. Fig. 5a shows that the dual effects noticeably (Cases 8 and 10)
improve the combustion performance nearly at every injection 2
rate. The HTO temperature reaches values larger than 500°C in
1
the presence of reservoir heat losses, and the LTO temperatures
increase approximately 30%, reaching values as high as 320°C. 0
The estimated separation distances in Fig. 5b also points to a sig- 0 100 200 300 400 500
nificant improvement: The reaction regions propagate coherently (c) Injection Rate, v i , m/d
with an average distance of 1 m at air injection rates as low as
100 m/d. The coherent propagation velocity of the reaction regions Fig. 5 — Dual effects (Case 8 and Case 10) on combustion front
decreases in Fig. 5c, however insignificantly. propagation.
It is also found that the dual effects maintain a preferential
dominance on the combustion front dynamics. The catalytic effect
plays a role on improvement of the combustion performance at Indeed, a better understanding of the dual effects under the
low injection rates, where, under the influence of reservoir heat reservoir conditions calls for a detailed analysis of the combustion
losses, the HTO temperature drops significantly; on the other hand, front propagation model in the complete parameter space. The
the fuel deposition effect is more pronounced on the combustion task, however, is a rather challenging one because the problem is
performance at high air injection rates. Regardless of their pref- large (i.e., the number of parameters varying in the presence of
erential influences, the combustion front propagates at relatively catalytic agents) and involves nonlinearities inherent to the oxida-
low temperatures and velocities as the air injection rate (reservoir tion reactions, their interactions. For the purpose of analysis, the
heat losses) is decreased (increased). front propagation solutions are presented in 2D Cartesian coordi-
Note that, in Fig. 5a, the combustion front appears not to be nates reflecting percent change in the kinetics and fuel deposition
influenced significantly by the presence of dual effects at injection parameters. Hence, x-y coordinates correspond to the combined
rates less than 100 m/d. Disappointingly, in this region, the tem- kinetic effects (Case 8) and to the fuel deposition effects (Case 10),
perature drop is so large and overall influence of our ideal agent respectively. For example, the combustion front propagation solu-
is so small that the front is expected to have no significant effect tion obtained for point (x = 0.4, y = 0.6) in the dual effect parameter
on recovery under the reservoir conditions. Important issues that space is that particular solution for which the activation energies
need to be addressed for application of air injection methods are and frequency factors of the reactions are changed 40% from their
then (1) identification of the optimum reservoir conditions and base values according to Case 8; the deposited hydrocarbon and
(2) selection of suitable catalytic agents that could prevent these generated fuel surface areas increased 40% according to Case 7;
observed drastic temperature drops at low injection and high heat and the deposited hydrocarbon and fuel amounts increased 60%
loss rates. according to Case 10.