Table of Contents

Mobile Harbour Crane HMK 300 E

1. Instructions on how to Use the
Electrical Diagram Booklet Electrical Diagram Booklet

2. General Drawings

3. Single Wire Diagrams

4. Circuit Diagrams

5. Terminal Connection Diagrams

6. Interconnection Diagrams

Year of Construction 2004

No. 828 660 00
MDG
QS 9
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Propertary data,company confidential. All rights reserved.

Instructions on how to Use the Electrical Diagram Booklet
Confiè á titre de secret d`entreprise.Tout droits rèserves.
Confiado como secreto industrial.Nos reservamos todos los derechos.
Comunicado com segredo empresarial. Reservados todos os direitos.

A General Notes A

All the electrical documentation for the crane is in the Wiring Manual. The set-
up of the electrical equipment becomes apparent based on the information in
the manual. The Wiring Manual shows, among other things, the functional
sequences and serves as a basis for locating faults or identifying spare parts.
General Drawings
B The crane is broken down into several sections which are shown in the
General Layout Drawings. The individual sections have their own letter code.
Each section is shown on a separate drawing and is broken down into sub-
sections which are number consecutively. This letter and consecutive number
together with the “+” symbol make up the location code of the component
(e.g. +L01). The circuit diagrams are marked on the bottom righthand side in
the title block with a location code which is the reference for the majority of
the components shown in this drawing.
C Interconnection Diagrams
Set-Up
The assembly Diagrams show how the switching gear cabinets the switching
racks and the panels are set-up.
Circuit Diagrams
The functional group of a circuit diagram can be established based on the full
equipment designation system (comprising system and accessory unit codes).
The main parts of the equipment and thus the equipment diagram can be
found in this functional group. The component designation of the contactors,
relays and solenoid-operated switches are based on their operating coils.
Information is also provided here as to what side of the circuit diagram in which B
current circuit the connected contacts can be found. The cross references for
the coils are on the contacts.
Terminal Connection Diagrams
The Terminal Connection Diagrams provide information about the assignment
of the terminals and their wiring. They show both the internal and external con-
nections ( cables and lines) between the individual parts of system.
C
All the electrical lines including their type and cross section belonging to a sys-
tem are listed in the Interconnection Diagrams.

The Single Wire Diagrams

The electrical connections to the individual components are shown as single-
D line representations in the General Layout Diagrams. D

Circuit Diagrams
The Circuit Diagrams describe the switching gear and the switching proce-
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dures. This diagram shows the switching gear with all of its single parts and
lines as multi-line representations. The switching and control equipment which
is broken down into several drawings is only shown once as a full accessory
unit graphic symbol with all its contacts and connections. In order to make it
E E
easier to follow the sections of the accessory unit which appear on different cir-
cuit diagrams, cross references are used.

F F
Datum =
Bearb. Instructions on how to Use the +
Gepr. Mobile Harbour Crane Zeichn.-Nr.:
Blatt +
Zustand Änderung Datum Name Norm Urspr./Ers.f./Ers.d. Gottwald Electrical Diagram Booklet 1 Bl.
4
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Designation System for Systems and Accessory Units Function Groups Function Designation
All the equipment of a system is receives an assignment within the designa-
Propertary data,company confidential. All rights reserved.

= 00 switch plant .A General

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Comunicado com segredo empresarial. Reservados todos os direitos.

A A
tion system. This designation system permits all parts of a system to found
= 04 hydraulic pump drive assemblies .D Power circuitry, three
quickly and to be classified. It may be required under this system to break
down the system into one to three levels: Only the number of levels required = 05 central lubrication phase current
for the code for the particular system will be used. = 06 220 V supply .E Measuring and
= 07 diesel engine system monitoring equipment,
The Designation System for Systems and Accessory Units in accor-
dance with German Industrial Standard DIN 40719 = 11 hoist 1 (holding gear) control voltage generation
B The equipment of a system has been assigned the following designation as = 12 hoist 2 (closing gear) .H DC circuitry B
in the example below:
= 21 slewing gear .M Control voltage
The system code appears in all the documentation of the Wiring Manual in a
special code block; this system code applies to all the accessory units indi- = 31 luffing gear .P PLC inputs
cated in a document. These accessory units will only be assigned accessory = 42 travel gear .R PLC outputs
unit numbers:
= 51 spreader .U Open-loop control, closed
= 00 . M - K 1 1 = 52 hook swivel gear loop control
C C
= 53 boom motor-operated cable reel
Consecutive Number = 54 grab
Installation location
= 61 safety devices
Type of electrical equipment
Grouping mark
= 62 stabilizers
Function designation = 63 safe load indicator ( SLI)
D Grouping mark = 66 video system D
Function group = 67 audio system
System code
= 71 24 V lighting
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= 72 miscellaneous
Accessory Unit Code
= 91 PLC / Profibus (Process Field)
-K11 = 95 PLC / ASI Bus
E E
Accessory units which are marked in (Actuator Sensor Interface)
such a way in the circuit diagram are
referred to in relation to the system = 98 general diagrams
code which is always indicated on the
bottom right side (z.B. = 00.M-K11).

F F
Datum =
Bearb.
Instructions on how to Use the +
Gepr. Mobile Harbour Crane Zeichn.-Nr.:
Blatt +
Zustand Änderung Datum Name Norm Urspr./Ers.f./Ers.d. Gottwald Electrical Diagram Booklet 2 Bl.
4
1 2 3 4 5 6 7 8 9 10
 1 2 3 4 5 6 7 8 9 10

Propertary data,company confidential. All rights reserved.

Equipment Code Equipment Code
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Comunicado com segredo empresarial. Reservados todos os direitos.

A Unit combination module, Racks Modulators, Converter = A

A U =
Complete units (Transformer direct current and direct voltage)

Converter from mechanical to electrical points.

B V Rectifier, Power converter, Thyristors, Diodes
(Measuring transmitter pressure pickup)

C Condenser Y Solenoids, Proportionalvalves

D Digitale devices # X Plugs and sockets

B B
E Various (Illumination devices)

F Protective gear, Fuses, Protective relay

Generators, Current supply, Power converter + G G

G ~
3
Batteries

H Visual and aural sign, Signal lamps

C C

K Power contactors, Auxiliarx contactors, Relays

L Inductances, Selfinducting coils

M M
M Machines, Motors ~
3

D N Amplifier, Regulators D
(Operational Amplifier, Control equipments)

P Measuring insruments, Test control devices

A V
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High voltage switch gears, Mainswitch,

Q I> I> I >
Motor protective switch, Safety isolating link

R Resistances, Instrument shunt and measuring transmitter

E E
S Switch, Selector switch, Auxiliarx switch J
Control switch, Limit switch

T Transformer, Voltage and current transformer

F F
Datum =
Bearb.
Instructions on how to Use the +
Gepr. Mobile Harbour Crane Zeichn.-Nr.:
Blatt +
Zustand Änderung Datum Name Norm Urspr./Ers.f./Ers.d. Gottwald Electrical Diagram Booklet 3 Bl.
4
1 2 3 4 5 6 7 8 9 10
 1 2 3 4 5 6 7 8 9 10

Propertary data,company confidential. All rights reserved.

Location Code Terminal Designation
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A A

+ L 11 = 00 - X 11 : 192

installation location breakdown

code letter for installation location terminal number
location code grouping mark
B B
terminal desgination
grouping mark
+A Driver cab function group
+B Chassis electrics cabinet system

+C Diesel engine room

C +D Chassis, rear section C

+E Chassis, front section
Designation System for Terminals
+K Hydraulic pump room
+L Superstructure electrics room Breakdown of the terminal numbers
001 - 019 armature circuits
+N Superstructure platform
024 - 099 3-phase circuits
D +M Machinery room 101 - 299 24 V and 220 V control voltages D
301 - measuring circuits and special voltages
+S Stairways
+T Tower Electric line codes
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+R Tower cab
W 001 - W 099 DC circuits, electric line circuits
+U Boom W 101 - W 199 3-phase circuits
W 201 - W 299 24 V and 220 V control voltages
E +W Hook swivel gear E
W 301 - W 399 special electric lines (for measuring purposes)
+X Spreader
+Y Motor-operated grab

F F
Datum =
Bearb.
Instructions on how to Use the +
Gepr. Mobile Harbour Crane Zeichn.-Nr.:
Blatt +
Zustand Änderung Datum Name Norm Urspr./Ers.f./Ers.d. Gottwald Electrical Diagram Booklet 4 Bl.
4
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