Operations Manual: Bromma Telescopic Spreader

Operations manual
for
BROMMA TELESCOPIC SPREADER
TYPE: EH5U
General assembly drawing No: 17560
Serial number: 8058
SWL: 41 tonne
Customer: Liebherr
Date of shipping: 2006
_____________________________________________________________________________________
BROMMA CONQUIP AB 00 01 ENG
rev. .x
Warning!
This Operations manual is intended as a guide to the use and maintenance of
Bromma spreaders.
• READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS

PLACED INTO OPERATION!
• Bromma Conquip AB or it’s affiliated - companies (to the extent permitted

by law) accept no liability for loss or damage suffered as a result of the use
of this manual.
• If in doubt always refer to the original equipment manufacturer.
• Refer at all time to the ”Safety precautions” under section 5!
• DO NOT exeed the Safe Working Load (SWL) of the spreader bar. The
Safe Working Load is found on the nameplate that is permanently affixed
to the side frame of the spreader.
__________________________________________________________________________________
rev.
Table of contents
1 • INTRODUCTION
2 • SPREADER DATA SHEET
3 • TECHNICAL DESCRIPTION SPREADER

Functional description
Design calculations
Safety features
In-plant testing
4 • TESTING RECORDS AND CERTIFICATE
5 • SAFETY PRECAUTIONS
6 • START-UP PROCEDURES
7 • MAINTENANCE PROCEDURES
Maintenance instructions
Periodic maintenance procedure
Lubrication instructions
Instructions for adjustment and repairs of major items
8 • SPARE PARTS AND SERVICE

Spare parts list by major groups
How to order spare parts and/or service
9 • HYDRAULIC CIRCUIT DIAGRAMS
10 • ELECTRICAL WIRING DIAGRAMS
11 • FAULT FINDING DIAGNOSTICS

Hydraulic system
Electrical system
12 • APPENDICES
Units and conversion tables
Hydraulic symbols
Electrical symbols
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rev.
Bromma Group Manual
0-1-may 02 rev.00 Bromma Conquip
1 • Introduction
BROMMA Conquip has since 1967 been the leading manufacturer of

telescopic container handling spreaders. A great number of BROMMA
spreaders are in service today in ports and terminals around the world.
A complete range of fixed length and telescopic spreaders are available,
and each one provides high handling efficiency, excellent reliability,
ease of maintenance and repair.
This Operation Manual describes the many features of the

BROMMA spreader. It will guide you in:
• Maintenance.
• Repairs.
• Trouble-shooting.
• Service.
• Spare parts.
In the event You should need additional information or support, our

sales and/or technical staff will be pleased to assist you.

rev.
Bromma Group Manual
2. Spreader - Datasheet
Type EH5U
Art.nr: 17560
Container Range 20’- 40’
Capacity
Lifting capacity (evenly loaded) 41 tonne
Lifting capacity (10% gravity point off set) 41 tonne
Lifting lug capacity (end beam) 4 x 10 tonne
Lifting lug capacity (main beam) 4 x 10 tonne
Operating Movements
Telescoping 20’ to 40’ or 40’ to 20’ 30 s
Twistlock rotation locking or unlocking 90o 1,5 s
Electrical Equipment
Power voltage 400 V AC
Frequency 50 Hz
Control voltage 230 V AC
Control valve 24 V DC
Total power consumption 12,9 kW
Electrical protection IP 55
Hydraulic Equipment
Ambient temperature 50ºC
Working pressure of pump 100 bar
Flow
Pump flow setting 2 x 13 l / min
Shock valve setting 140 bar
Tank
Volume 2 x 50 l
Filter
Pressure line 10 µm
Corrosion protection
All surfaces are grit blasted SA 2.5
ZInc rich epoxy primer 50 µm
Epoxy 70 µm
Polyurethane 2 x 40 µm
Min. coating thickness, total 200 µm

rev..1
Bromma Group Manual
3 • Technical description
Functional description
Bromma telescopic spreader EH5 (EH12 & EH170) are fabricated as all
welded, high quality steel, construction. Two pairs of telescopic beams slide in
the centre main frame construction. The telescopic beams are joined together
at the ends by end beams, which house the twistlocks, flipper arms and
hydraulic valves.
The spreader has an inbuilt under clearance of 185 mm. This enables
hatchcovers and containers with protrusions up to 185 mm to be handled. If
larger clearances are required then overweight extension legs need to be fitted.
The spreader is optionally fitted with one set of lifting lugs. Mostly, they are
placed at each corner of the gable end. In case the spreader is provided with
this device, it can be used for handling of badly damaged containers or non-
containerised cargo.
Use only approved slings and shackles.

Where the telescopic arms slide in the mainframe they are supported by a
number of low friction slides plates, one at each corner of the mainframe (total
4) and on the top and bottom at the end on each telescopic arm (total 8).
Sufficient clearance is provided between the slide plates and the structure to
allow the beams to flex, enabling distorted containers to be handled.
The spreader function (i.e. twistlocks, flippers, telescoping) is operated from the
driver’s controls in the crane cab.
TELESCOPIC SYSTEM
The telescoping system is driven by means of an electric motor and reduction
gearbox connected to an endless chain. This chain is titted with stacks of spring
washers that work as chock absorbers where the chain attaches to the tension
rods.. These tension rods are connected to the end beam. The springs allow for
changes in the length of the spreader up to plus or minus 7 mm . The springs
do not only act as shock absorbers; they also provide a floating possibility for
the twistlocks to handle distorted containers. This "floating" action also
eliminates the need for corner guide rollers.
In the event of a power failure the telescoping motion can be handcranked.

The positioning system works with proximity switches for positioning the
spreader in the 20', 30' and 40' positions. This system enables the positioning of
the twistlocks with an accuracy of plus or minus
3 mm (less than 1/8"). The drive motor incorporates an electric brake that is
spring applied and takes electrical power to release.
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1 of 3 BROMMA CONQUIP AB 03 08 ENG.
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This brake not only controls the accuracy in stopping the expansion and
retraction but also prevents changes from occurring in the spreader length
during use.
TOWER
The main frame of the spreader is connected to the crane through a sliding
tower assembly. This enables the centre of gravity lifting point to be moved a
maximum of 1,2 meters toward each end of the spreader. This means that
unevenly loaded containers can be picked up horizontally, which is specially
important when loading or unloading in the guides in the ship´s cells. After
unlocking an unevenly loaded container, the sliding tower assembly
automatically returns to the central position
FLIPPERS
Flat gather guides, commonly called flippers, are fitted to each end beam of the
spreader. They are of strong construction and are driven by a powerful
hydraulic motor, which enables easy and fast location of the spreader onto the
containers. The flipper gather is 155 mm and has a gathering torque of
1200 Nm. The flipper arms are always under pressure and each arm has a
shock relief valve, which opens at a pre-set pressure of 45 bar above the
normal working pressure. As soon as the shock load ends the flipper returns to
the vertical position.
Each flipper is controlled by its own solenoid valve and shock relief valve. The
flippers work in pairs along the length of the spreader, individually at the gable
ends, or all together.
The speed of the flipper is approximately 180° in 6 seconds and is
controlled by an orifice plug in the pipe connection to the motor.
TWISTLOCK
Four twistlocks for single container spreader are located in the corners of the
spreader to engage and lift the container. A hydraulic cylinder rotates the
twistlock and two sensors indicate the position of the twistlock, Locked or
Unlocked.
A landing pin safety system is provided to assure that the spreader is properly
landed on the container before rotating the twistlocks.
A spring loaded landing pin near each twistlock is pushed up into the twistlock
housing when the spreader is landed on the container. When the spreader is
properly landed on a container, the landing pin will activate a proximity switch.
Only when all the corners of the spreader are landed, can the twistlocks be
turned. At the same time, the blockading key is moved high enough so the
blockading stop on the twistlock lever arm passes underneath it. If the spreader
is not properly landed the proximity switch will not be activated and the
________________________________________________________________________________________________________
rev. x
blockading key will get in the way of the blocking stop. This will stop the
twistlocks from turning.
SIGNAL LIGHT
Near each end of the spreader mainframe there is a set of three signals light,
one green, one red, one white, which can be clearly seen from the crane cabin.
The green and red lights indicate if corresponding twistlocks are unlocked or
locked respectively. The white light indicates when the spreader is properly
"landed", and the twistlocks are correctly engaged in the container corner
castings.
HYDRAULIC UNITS
The hydraulic units are protected inside each end beam. The unit consists of a
built-in tank, variable displacement piston pump, motor valves and filter. The
filter cap is fitted with a pressure relief valve plus or minus 0,14 bar to allow
expansion and contraction of air inside the tank.
The hydraulic components used are designed to work at over 200 bar but
normal working pressure is 100 bar. The hydraulic valves are solenoid
operated and can be tested by hand operating.
MAIN ELECTRICAL CABINET

The main electrical cabinet is mounted on heavy-duty rubber shock absorbers
and is well protected being placed on the tower. Relays, transformers, circuit
breakers, timers, hour counters and sockets are mounted in this cabinet. The
PLC is also placed on the tower. A junction box including motor protectors is
placed inside the main frame.
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rev. x
• Design calculations
The spreader structure is designed according to DIN15018 and to the
following loading group which represents a container handling crane.
• HOISTING GROUP H2
• LOADING GROUP B4
LIFTING CASES
The following lifting cases are considered:
1. Most frequent load case

A symmetrically loaded container of 41 tonne. The permissible stress is
determined by analysis of direct loading and fatigue conditions. Depending
on intensity of use the structure is suitable for:
2 X 106 lifting cycles

"H” load case is determining.
2. Exceptional load cases

Permissible stresses are determined by analysis of direct loading only.
a) A container of 41 tonne weight but loaded unsymmetrically by 10% in the

longitudinal direction.
"H.Z" load case is determining.
b) A container of 41 tonne weight but loaded unsymmetrically by 10% in

the longitudinal and lateral direction.
"H.S" load case is determining

rev. x
Safety features
The following safety features are normally included in the crane:
1. The spreader should only be hoisted/lowered when all four twistlocks are
fully locked/unlocked.
2. The spreader twistlocks should be locked/unlocked when the spreader is

Properly "landed" on a container. This being when all four landing switches
are actuated.
3. A delay feature on the twistlocks locked/unlocked circuit is installed to

ensure the spreader is properly "landed" and not bouncing. This is in the
form of a timer whom is adjustable, but normally set to between 1 and 2
seconds.
4. During hoisting the four blockading pins move to the "down" position.
This prevents electrically the twistlocks from moving.
NOTE ! When carrying out maintenance on the twistlocks, the blockading pin clamps can
be fitted to each corner, to by pass the electric and mechanical blockading when running
the twistlock.
5. Telescoping of the spreader is prevented unless all four blockading pins

are in the "down" position and the twistlocks are unlocked.
Individual switches indicate twistlocks locked, twistlocks unlocked and
blockading pins "up".
The following safety features are fitted on the spreader:
6. A mechanical blockading device prevents each twistlock from locking/

unlocking unless the blockading pin is "up" position.
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rev.
In-plant testing
STRUCTURAL
Each spreader is fully proof tested in the factory to a minimum of 50%
overload prior to delivery. The proof test loading report enclosed illustrates the
loads applied to the spreader.
All lifting lugs are also proof tested in the factory.
The testing is witnessed and certified by a third part inspection official.
All spreader twistlocks are individually proof tested, stamped and certified to a
loading of 37 tonne.
FUNCTIONAL
Each spreader is run in the factory prior to delivery being controlled by a
specially designed simulator.
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rev. x
4 • Testing records and certificates
______________________________________________________________________________________________________
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Bromma Group Manual
Bromma Group Manual
5 • Safety precautions
Warnings
READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS PUT

INTO OPERATION.
The manual contains vital information for the safety of personnel and the
correct use of the spreader.
Bromma Group will not accept any liability for the use of the spreader for
any purposes outside what is described in the manual.
DO NOT exeed the Safe Working Load (SWL) of the spreader bar. The Safe
Working Load is shown on the nameplate that is permanently affixed to the
side frame of the spreader.
Safety precautions
1. The spreader shall be operated and serviced only by authorized

personnel.
2. The spreader must only be used for the purpose for which it is
designed.
3. DO NOT change system settings and functions.
4. Perform a functional test after any maintenance or repair work.
5. Stay clear of the spreader when in operation.
6. Stay clear of all moving parts, such as guide arms (flippers), moving
beams, telescopic chains, etc. A safe distance is 5 meters.
7. DO NOT connect or disconnect electrical connectors while the power is

on.
8. DO NOT tamper with hydraulic pressure settings once adjusted by

qualified personnel. See chapter 9. Hydraulic system for proper
pressure adjustment.
9. DO NOT unlock the spreader while a container is suspended in the air. It

could cause personnel injury or property damage.
1 of 2 BROMMA CONQUIP AB 05 01 ENG

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10. Maintain adjustment of all electrical and hydraulic components
11. Inspect the spreader for damage daily.
12. Care must be taken when performing any maintenance inside the
spreader frame. It must be carried out under extreme caution and by
personnel familiar with risks related to spreader function and
movements. Serious injury by crushing can occur
13. Contact Bromma Conquip AB before doing any repair work on the
spreader apart from replacing normal wear parts.
14. DO NOT walk or stand beneath the spreader bar during operation.
15. DO NOT attempt to lift a container that is not level (+/- 5°).
16. DO NOT crawl beneath a spreader bar for maintenance, repair or

adjustment. Never put any body extremity beneath the spreader bar.
17. NEVER STAND BENEATH A SUSPENDED LOAD.
18. DO NOT attempt to restrain the movement of a container, whether laden

or empty, by hand or by tagline.
19. DO NOT stand between a container and any construction that many
prevent your movement to safety. A definite hazard exists that could
cause serious injury or death by being crushed between the container
and an obstruction (such as a building or another container).
20. Mobile work platforms which are used in repair and service work on the
spreader must be equipped with safety rails and kick plates.
21. It is incumbent on the operator in charge of the crane to restrict the

movements of the crane when repair or service work is being performed
on crane-mounted spreader.
22. The tower must be moved back to the centre of the spreader before it
leaves the container. There must be a good clearance between the
Spreader and the container before slewing the crane boom.
23. When welding might be needed on the spreader with SCS2 assembled,
make sure that it is properly grounded or dismantle the plug connection
and earth cable.

rev.. x
WARNING!
Because this spreader is equipped with double-coil flipper

arm valves but connected as a single coil valve function,
the following may occur:
If the operating voltage to the flipper arm valves

disappears (intentionally or accidentally), the FLIPPER
ARMS move upwards to their starting position.
If EMERGENCY STOP is used or if the power supply to
the electric motor of the hydraulic power unit is cut of in
some other way, the flipper arms stop immediately. The
flipper arms start moving again when the power supply to
the electric motor of the hydraulic power unit is restored.
It is essential to inform the personnel who work close to
the spreader about this.
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BROMMA CONQUIP AB 05 02d ENG.
rev.
CAUTION!
”MOTIONS CAN AUTOMATICALLY RE-START WHEN THE
EMERGENCY SPREADER STOP IS RE-SET!”
BROMMA CONQUIP AB 05 03 ENG.

rev.
6 • Start - Up procedure
ASSEMBLY OF TOWER (drg no 34476)
1 Check spreader and tower for damage.
2 Suspend the tower from a suitable forklift or crane (tower weight 1,4 t)
using
the main lifting pin (pos 1).
3 Remove the protective material from the robalon pads on tower (pos 2).
Remove the drive sprocket cover (pos 6).
Remove the (2) lifting lugs from main frame of the spreader at the
assembly end
(pos 3).
5 Lower the flipper arm, at assembly end of the spreader, by slackening

hydraulic hoses on the motor.
NOTE: Take care that flipper does not fall down and cause injury!
6 Remove top fixings for rubber covers (pos 4).
7 Remove lamp assembly by taking out the quick release fastening from
the four pins and lay the lamp assembly in the main frame.
8 Release the gravity point chain, by removing the two screws and the
locking device from adjuster.
9 You are now able to slide the tower into the main frame close to the
centre.
Note the direction of assembly. Arrows are painted on the tower and
frame.
10 Now replace the lamp assembly, rubber covers and lifting lugs. If the
flipper is rise at this time, care should be taken as it is liable to fall, now
that the motor is empty.
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1 BROMMA CONQUIP AB 06 02 ENG
rev.
11 Remove the drive sprocket cover (pos 6).
It is now possible to install the chain, complete with the anchor block
fitted.
The chain goes, under the first sprocket, over the centre one and under
the third.
To assist with the chain installation, pull the brake release lever, towards
the back of the motor. It is then possible to turn the motor, using the
handle supplied.
12 Replace the chain back into it's fixing point and tighten the adjusting
screws, until the chain is tight (allow a sag of about 30 mm and place the
tower in middle position) and replace the locking device. Grease the chain.
13 Replace sprocket cover.
14 Pass the main plug up through the tower and fix conduit pipes with screws
supplied.
15 Place the cable into the top support clamp.
16 Connect the tower motor. The connections are marked u1 and w1 to give
correct position.
NOTE: Take care, incorrect rotation may result in serious damage!
17 Secure the cable to bracket with suitable cable ties.
18 Fix limit switch detection bar into place (pos 7).
19 Check all bolts are tight and the spreader is clear of all discarded material
and tools. Take care that nothing had fallen into the chain.
______________________________________________________________________________________________________
rev.
TOWER FUNCTIONS AND TESTING
The tower function is to level/unlevel loaded containers. Any other use of the
tower is an abuse of the equipment and could result in serious damage.
When the spreader is locked onto a container, it is possible to move the tower
in any direction. The tower will stay where it is placed. The return to the middle
position is done by the crane driver. When he has driven the tower to yellow or
blue, it goes always to the middle position.
To test the newly assembled unit, place the blockading pin clamps onto the
spreader and lock the twistlocks. With the spreader on the ground, commence
to travel the tower towards one end of the spreader. Now hold a piece of
metal, i.e. spanner or screwdriver, in front of the stop switch, for the end that
the tower is travelling. The tower should now stop.
Try the other direction. If both of the limits work, travel the tower to both ends
of the spreader, to confirm the limits work on the detection bar. When at each
end, unlock the twistlocks and release a clamp, to confirm the tower returns to
it's centre position. If any of these functions fail, please seek advice.
WARNING!
Use the tower only to level loads, or serious damage may occur!
Never use the hand crank on the motor with power connected, or serious
injury may occur!
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rev.
Start - Up the spreader
1. Before any connection to container crane, place the main frame of the spreader
on trestles or similar about 0,7 m height and in such a way that the flipper arms
can be lowered.
2 Inspect the spreader for visible damage.
3. Connect the main current and control supply to the spreader. Connect the 24
pin plug to the service panel.
4. Start the electric motor of the hydraulic units by turning the ”pump on” switch on
service panel.
5. For testing of the twistlocks all 4 blockading pins should be in ”up” position. This
is achieved by using a blockading pin clamp. In the ”down” position the
blockading pins electrically and mechanically block all twistlock rotation.
6. Test all functions of the spreader using the push buttons and switches on the
service panel.
a) When ”pump on” switch is on, both electric motors should be running in gable
ends.
b) Operate the push buttons to put the spreader in the different length positions.
As an additional length, check that the twistlock centre length is marked on
the plate positioned on side of the main beam.
c) Check that the flippers works in pairs along the length of the spreader,
individually at the gable ends, or all together by pressing the appropriate
buttons.
d) Check that when clamps are fitted to the blockading pins and all pins are up,
this will be indicated by the white lights on the spreader.
e) Check that the twistlocks lock/unlock and that the light indicators on the top
of the spreader main frame indicate red when locked and green when
unlocked.
7. Check that the pump operating pressure is 100 bar.
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rev.
8. Check each end hydraulic assembly to ensure there are no oil leaks.
9. Note that the solenoid valves operating flippers and twistlocks can be manually
operated if required.This is achieved by pushing the end of the solenoid with a
small screwdriver. As power is generally always on the solenoid, the plug
connection has to be disconnected first.
10. Service and lubrication should be carried out in accordance with the
lubrication manual.
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rev.
7 • Maintenance procedures
Maintenance Instructions
IMPORTANT!
When the spreader is disconnected from the crane the heating function
(if fitted) must always be connected and energised.
Pos. 1
TWISTLOCK (drg no 22808)
All twistlock are to be greased through the greasecups 4 per spreader.
Pos. 2
TWISTLOCK CYLINDER & BEARING HOUSING IN TOWER (drg no 22808)
Piston rod ends are to be greased. 8 per spreader. Bearing housing in tower.
2 per spreader.
Pos. 3
HYDRAULIC UNIT (drg no 22809)
Oil is to be changed after first 50 hours, then after every 1000 hours.
Pos. 4
OIL FILTER (drg no 22809)
Filter is to be changed after first 50 hours, then after every 1000 hours of
operation or when the indicator is red.
Pos. 5
LIFTING SHAFTS (drg no 22808)
(If the spreader/headblock is equipped with lifting shafts).
ACTION! To be greased.
Pos. 6
GLIDE PLATE (drg no 22810)
The robalon glide plates are to be replaced when the thickness is down to
17 mm.
ACTION! To be checked.

rev.3
Pos. 7
GUIDE ARMS (drg no 22808)
Shafts are to greased.
Pos. 8
TELESCOPIC GEARBOX (drg no 22808 & 22809)
Oil level is to be checked through dismantled oil level plug. Bearings at the
gearbox and the pedestal are to be greased through greasecups.
Pos. 9
ALL ROLLER CHAINS AND TENSION WHEEL (drg no 22808)
Roller chains and tension wheel are to be checked from abrasion and greased.
Pos. 10
SIGNAL LAMPS (drg no 22810)
Vibration proof glow lamp.
ACTION! To be checked.
Pos. 11
TELESCOPIC BEAMS (drg no 22808)
To be greased as follows:
1. In 20'- position, through greasenipple underneath the mainframe ca

50g/week.
2. In fully expanded position, with a brush on the sliding area under the
telescopic beams ca 100g/ at interval min.1000 hour. The amount of
grease and service interval depends on spreader use and environmental
circumstances which vary from place to place.
Pos. 12
ELECTRICAL MOTORS (Only for EH5)
Adjust brakes as per attached instructions.

rev.3
Page 1 of 1
Article No: 1002945 TWISTLOCK ASSEMBLY date
Drawing No: 1002945 ISO, STD, LEFT sign: PWH 2005-02-18
Serial No: - BGS rev: - -
Customer: -
Standard: -
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 TWISTLOCK PIN 1000431 1000431
2 1 GUIDE BLOCK 1000430 1000430
3 1 SPHERICAL WASHER 41683 53968
4 1 TWISTLOCK ARM, ASSY. 43653 43653 TYPE 1
5 1 TWISTLOCK KEY 1000434 1000434
6 1 NUT 1000432 1000432 (M39x4-6H)
7 1 SCREW 70165 M6S 8x75 FZB 8.8
8 2 SPACER RING 41731 54049
9 1 HYDRAULIC CYLINDER 74147 (CA 32/20-100/65)
10 1 BLOCKADING PIN 37704 37704 FZB
11 1 SPRING 70429 SF-TF 4.5x22x90 SS 1774-04
12 1 NUT LOCK-KING 75055 M12 FZB
13 2 WASHER NORD-LOCK 75295 M12 FZB
14 2 LOCK PIN 74044 R.R 3.0
15 2 GREASE FITTING 71328 R 1/8"
16 6 SWITCH ATTACH. STD. 74970 (SENSOR D=30)
17 3 SCREW 75226 M6S 8x50 FZB 8.8
18 1 SWITCH PAD h=10 1001482 1001482
19 4 SCREW 75694 M6S 6x55 FZB 8.8
20 2 SCREW 700686 M6S 6x65 FZB 8.8
21 1 BLOCKADING PIECE 43654 43654 FZB
22 4 NUT 75090 LOC-KING M8 FZB
23 8 WASHER 75328 BRB 8.4x16x1.5 FZB
24 3 BOLTING PLATE 48916 48916 FZB
26 3 COVER PLATE DEP4 79850 FZB
27 1 SENSOR PLATE ASSY. LEFT 1002453 1002453 FZB
Page 1 of 1
Article No: 1002946 TWISTLOCK ASSEMBLY date
Drawing No: 1002946 ISO, STD, RIGHT sign: PWH 2005-02-18
Serial No: - BGS rev: - -
Customer: -
Standard: -
1 1 TWISTLOCK PIN 1000431 1000431
2 1 GUIDE BLOCK 1000430 1000430
3 1 SPHERICAL WASHER 41683 53968
4 1 TWISTLOCK ARM, ASSY. 43653 57059 TYPE 2
5 1 TWISTLOCK KEY 1000434 1000434
6 1 NUT 1000432 1000432 (M39x4-6H)
7 1 SCREW 70165 M6S 8x75 FZB 8.8
8 2 SPACER RING 41731 54049
10 1 BLOCKADING PIN 37704 37704 FZB
11 1 SPRING 70429 SF-TF 4.5x22x90 SS 1774-04
14 2 LOCK PIN 74044 R.R 3.0
17 3 SCREW 75226 M6S 8x50 FZB 8.8
18 1 SWITCH PAD h=10 1001482 1001482
19 4 SCREW 75694 M6S 6x55 FZB 8.8
20 2 SCREW 700686 M6S 6x65 FZB 8.8
21 1 BLOCKADING PIECE 43654 43654 FZB
23 8 WASHER 75328 BRB 8.4x16x1.5 FZB
24 3 BOLTING PLATE 48916 48916 FZB
27 1 SENSOR PLATE ASSY. RIGHT 1002454 1002454 FZB
PERIODIC MAINTENANCE PROCEDURE
RUNNING-IN OF A NEW SPREADER
After 50 and 250 hours

1. Lubricate and check the various points as per the lubrication instructions.
2. Check the telescopic chain. Tighten if it can be moved more than ± 25 mm

in vertical direction.
Nut
EVERY 100 WORKING HOURS
1. Twistlock: Check the nut and the floating

mechanism and ensure that all parts are
properly tightened down. Check that the
locking pin can be moved easily and that it
indicates the correct position
(see 'Adjusting the locking pin').
2. Check that all hydraulic tank mountings are tight. Twistlock pin
3. Check that the hydraulic pump pressure is correct.
4. Carefully inspect all hoses, hose clips and hose connections. Defective
hydraulic hoses and connections may cause personal injury when jets of
liquid escape under high pressure.
5. Leaking hose connections and defective hoses should be rectified

immediately.
EVERY 1000 WORKING HOURS

Lubricate and check the various points as per the lubrication instructions.
CAUTION! When working on or in the vicinity of the spreader the electrical

supply to the spreader should be disconnected, if possible, to prevent
personal injury and material damage. This can be done using the main switch
or by disconnecting the power cable.
If the work requires that the electrical supply remains connected then staff on
or in the vicinity of the spreader must be informed that it could move.

rev. x
TWISTLOCK MAINTENANCE
Every 3000 working hours (100,000 containers handled2 or once annually3)
1. Dismantle all four twistlocks (eight on twin-lift- Nut

spreaders).
2. Inspect all parts. Look for any damage which

Spherical
necessitate their replacement. washer
3. Check that there are no cracks (or other faults)

in the threads of the twistlock pins or 'heads'.
Use penetrating fluid to detect fissures.
Twistlock
4. Replace the twistlock pin if cracks are detected. pin
5. Clean all parts.
6. Lubricate the parts.
7. Reassemble the twistlocks.
Every 6000 working hours (200,000 containers handled4 or every other

year5)
The twistlock pins and the spherical washers6 shall be replaced.
NOTE. See the twistlock drawing and/or the separate adjustment instructions
for the adjustment of the twistlock end stop switches after reassembly.
--------------------------
2
If the spreader is equipped with twistlock counter
3
If there is no hour counter or twistlockcounter
4
If the spreader is equipped with twistlock counter
5
If there is no hour counter or twistlock counter
6
Only for floating twistlocks

rev. x
PROCEDURE FOR ADJUSTMENT AND REPAIR
OF MAJOR ITEMS OF THE SPREADER
REPLACING THE HYDRAULIC PUMP
When ordering a new hydraulic pump always state the direction of rotation as
marked on the old pump housing.
To replace the hydraulic pump (free-standing pump unit):

1.Turn off the electrical supply using the main switch.
2. Disconnect the inlet , outlet hoses and drainhoses from the pump.
3. Reconnect the inlet and outlet hoses once the pump has been fitted.
4. Reconnect the drain hose to the pump.
5. See drawing no.45316 for setting the pump flow and pressure.
NOTE. Every time the pump is emptied, new oil must be added until it starts
to run out of the drain hose.
SHOCK RELIEF VALVES, general
These are cross over relief valves which relieves excess hydraulic pressure
caused by external forces on the flipper arms or the telescopic system. The
rising hydraulic pressure acts against the spring to open the flow path to the
other port.
All leakage’s through these valves at the normal operating pressure of the
pump (lower setting than the pump's operating pressure) cause a substantial
increase in the temperature of the hydraulic oil. Leaks of this type are often
indicated by a hissing sound coming from the relief valve.
Possible causes are:

* Slides jamming due to poor hydraulic oil
* Defective seals
* Incorrect pressure setting

rev. x
Locking
ADJUSTING THE TELESCOPIC CHAIN screws
(Drawing no. 38073)
1. Run the spreader to the maximum
position (40 foot).
Adjusting
2. Disconnect the power. nut
3. Remove the locking screws from
the adjuster nut.
4. Tighten the adjuster nuts on both sides
with a torque wrench to 50 Nm (37 ft-lbs.)
alternately one turn at a time . It is important Cotter pin
to adjust both sides equally. If not done
properly this could cause future problems
in operation and reduce the life of the chain. Chain lock
5. Reinstall the locking screws in the adjusting nut .
REPLACING A BROKEN CHAIN

If the chain should break and jump over the chain wheel, repair as follows:
1. Disconnect the electrical supply in the spreader control cabinet by turning

off the main switch.
2. Place the telescopic beams in the approximate position for a 30 foot

container using a fork lift truck or similar.
3. Turn the adjusting nut counterclockwise a quarter of a turn.
4. Remove the chain pin connected to the shock absorber by pulling out the
cotter pin.
5. Remove the chain.
6. Install a new chain or insert a joining link and reinstall the chain and the
adjusting nut.
7. Perform the steps described above (Adjusting the telescopic chain).
8. Connect the power supply and make a fine adjustment as per the
instructions in 'Setting the spreader length'.
9. Check the distance between the twistlocks as per the instructions in

Spreader lengths with different twistlocks'.
10. Lubricate the chain according to drawing 22808, Lubrication points.

rev. x
REPLACING ROBALON PLATES
Robalon plate in main frame
1. Extend the spreader to at least the 30 foot position.
2. Remove the locking plate and replace the Robalon plate.
Telescopic beam lower plates

1. Set the spreader to at least the 20 foot position.
2. Remove the electrical connectors from the electromagnetic telescopic

valves.
3. Operate the telescopic drive by manually pressing the valves until the
Robalon plate mounting bolts are accessible through the aperture in the
lower flange of the main beam. Replace the plates.
Telescopic beam upper plates

1. Set the spreader to at least the 20 foot position.
2. Remove the electrical connectors from the electromagnetic telescopic

valves.
3. Operate the telescopic drive by manually pressing the valves until the
Robalon plate mounting bolts are accessible.
4. Replace the plates.
DISMANTLING THE TELESCOPIC BEAMS AND END BEAM UNIT

If the telescopic beams require checking.
1. Start by removing all the Robalon plates from the ends of telescopic
beams. Leave the plates on the main frame in place.
2. Disconnect the power cables and the hydraulic hoses from the end units.
Seal all hydraulic hoses correctly.
3. Remove the stud from the drawbar connection in the end beam.
4. Take the weight off the end unit using a fork lift truck and extend the unit to
the 40 foot position.

rev. x
5. Secure a spacer between the telescopic beams to prevent lateral
movement.
6. Extract the beams from the main frame and inspect them as required.
6. Reassemble the beams and the end units in the reverse order to that in
the instructions above.
FLIPPER ARM UNIT (AUTOMATIC FLIPPER ARMS)
1. Remove the outlet plug to alter flipper arm speed.
NOTE. When replacing the flipper arm motor ensure that the outlet plug is
correctly positioned.
2. Removing and installing bearings
a) Remove the flipper arms
b) Remove the key
c) Drift out the shaft. Once the shaft has been removed the bearing will be
pushed out by the middle key.
d) Drift out the second bearing.
e) Install the parts in the reverse order to dismantle except for that both
bearings have to be drifted into position using a pipe of a suitable bore.

rev. x
ADJUSTING SPREADER LENGTH
Sensors:
a) Adjust the centre to centre distance Sensor
between twistlocks for each position
by moving the sensors.
b) For 30' check the centre to centre

distance between twistlock both when
extending and retracing the spreader.
The accurate distances between the
twistlocks are shown in ”Spreader
length with different twistlocks”. Sensor
plate
SPREADER LENGTH WITH TWISTLOCKS

BROMMA ISO Twistlock
20' 30' 40'
Floating: 5852 8918 11984
ADJUSTING THE LANDING PIN
a) Attach blockading pin clamps

at three of the corners.
b) At the fourth corner, press the

pin upwards.
c) When the lower part of the pin Landing

switch
is 6 - 7 mm from the bottom plate
of the corner, the lamp indicating
"spreader landed", shall go on.
d) If the distance is not correct, Landing pin

adjust the landing switch and
do the test again.

rev. x
e) Proceed in the same way for all four corners.
Twistlock
DISMOUNTING THE TWISTLOCK PIN nut
M6 nut
1. Dismout the twistlock cylinder as
M6 screw
described on the next page.
2. Remove the M6 screw and nut
from the top of the twistlock.
3. Grab hold of twistlock head.
4. Slack off the twistlock nut.
5. Lower the twistlock pin and guide Guide
block. neck
6. Do not lose the twistlock pin key.
Twistlock
MOUNTING housing
1. Perform the steps above in the Twistlock
reverse order. head
2. Carry out the adjustment below
3. before mounting the M6 screw and nut.
4. Lubricate according to instructions on drawing 22808, Lubrication points.
Distance between top of twistlock head

and bottom of guide block 1-2 mm
Checking the Float

1. Grab hold of the twistlock head.
2. Push or pull the twistlock to one of the corners.
3. Ensure the guide block is touching the twistlock
housing bottom plate. If not, the twistlock needs to be
adjusted /lowered.
4. If the twistlock is touching the bottom plate, press the
twistlock upwards while holding it in the corner. Twistlock nut
5. The twistlock should be moving up slightly. If it
moves a lot, adjust it higher. Spherical
6. If the twistlock does not move at all, it needs to be washer
adjusted down.
Adjusting Key
1. Remove the M6 screw from the top of the twistlock.
2. To lower the twistlock, loosen the twistlock nut
slightly. To raise the twistlock, tighten the nut.
The distance between the top of twistlock head and the Twistlock pin
bottom of guide block 1 -2 mm
3. Recheck the float of the twistlock.
4. Reinstall the M6 screw.
Twistlock
8 of 10 BROMMA CONQUIP AB
head
07 02 ENG
rev. x
Removing the Twistlock Cylinder
1. Make sure the power supply is disconnected
and the oil pressure is relieved from the
system. Split pin
2. Remove the hoses from the cylinder.
3. To avoid oil leakage, thread a plastic bag Spacer
over the end of the hoses and secure
ring
them with straps.
4. Pull out the split pins. Remove the spacer
rings and the cylinder.
Installing the Twistlock Cylinder

1. Perform the steps above in the reverse Cylinder
order.
2. The hoses must be tightened to 95 Nm
(70 ft-lbs) torque.
3. De-aerate the system by running the
cylinder several times.
Removing Sensors
1. Unscrew the cable connection from
the sensor.
2. Loosen the two screws on the switch
attachment. Signal
3. Remove the sensor. cable
Sensor connection
Installing Sensors
1. Perform the steps above in the reverse
order, using blue Loctite to the cable
connection.
2. The distance between sensor face and
flag is approximately 5-6 mm. Check
the sensor by grabbing the twistlock
head and moving it around in different
positions. If the signal is lost, adjust the
sensor closer to its flag. Make sure the
flag does not come in contact with
the sensor.

rev. x
Checking the tower motor brake
1. Disconnect the power.
2. Remove the crank from its stowed position in the tower.
3. Install the crank at the rear end of the
tower motor.
4. Place a torque wrench in the ½” socket on the crank
5. Adjust the torque to 65 Nm.
6. If the torque wrench releases as the 65 Nm torque is
reached, the brake adjustment is OK. If it does not release and
the motorshaft rotates, the brake must be adjusted.
See Inspection and maintenance of BGM8 Tower motor
at the end of this section.
Tower Crank
motor
65 Nm
Torque
wrench

rev. x
Bromma Manual
Important tightening torques EH5/EH170

Tower and
main frame
434Nm
222Nm
434Nm
434Nm
434Nm
End beam
91Nm 6.5 Nm
52Nm
Telescopic motor Telescopic motor

EH5 / EH170 EH5U / EH170U
434Nm
52Nm
434Nm
0-1- Month. 03 rev.00 Bromma Conquip

Bromma Manual
Limit switch box

EH5 / EH170
91Nm
Twistlock Twistlock
EH5 / EH170 EH5U / EH170U
100 Nm
95 Nm
91Nm
Flipper motor and gearbox

250Nm
after 200
test
cycles 385Nm
91Nm
103Nm
after 200
test cycles
Bromma Conquip 0-2- Month. 03 rev.00

H:\DWG\A3\A38\38073A.dwg
1 of 2
Inspection and maintenance periods 8
8 Inspection and Maintenance
•
•
•
•
8.1 Inspection and maintenance periods

Equ ipm ent/com po nen ts Frequency What to do ?
Inspecting the brake:
• Mea sure and set working air gap
BMG4 =Telescopic Motor Every Year • brake disc, lining
• P ressure plate
BMG8 = Tower Motor Every third month • C arrier / gearing
• P ressure rings
• E xtract the ab raded ma tter

• Inspect the switch elemen ts and
repla ce if necessary (e.g . in case o f
burn-out)
1
8 Inspection and maintenance of brake BMG 4 and 8
8.6 Inspection and maintenance of brake

BMG4 = Telescopic Motor
BMG8 = Tower Motor 9
8
7
6
5
4
3
2
22
21
e
10 20
c 19
b
a 18
17
16
15
14
11 12 13
2
Inspecting brake BMG 4 and 8 , setting the working air gap
1. Isolate the moto r and brake from the supply, safeguarding them against
un inten tional power -up.
2. Remove the following:
– If fitted, forced- cooling fan for
motor and brake maintenance.
– F lange co ver or fa n guard (21 ).
3. Pu sh the rubber sealing co llar (5) aside.
– R elease the clip to do this, if necessary .
– E xtract the abr aded ma tter.
4. Measure the brake disc (7 ):
If the brak e d isc is:
– ≤ 9 mm on b rake motors up to size 100 .(BMG4)
– ≤ 10 mm on bra ke motor s up to size 1 12.(BMG8)
Fit a new brake disc (→ Section "Ch anging brake disc on BMG 4 and 8
3
Inspection and maintenance of brake BMG 4 and 8 8
Changing thebrake disk BMG 4 and 8

When fitting a ne w brake disc, in spect the other removed pa rts as well and fit new one s
if nece ss ary
1. Iso late the moto r and brake from the supply,, safeguarding them against
un inten tional power -up.
– If fitted, forced coolin g fan
– F lange co ver or fa n guard (21 ), ci rclip (2 0) and fan (19).

3. Rem ove the ru bber sea ling colla r (5 ) an d the ma nual brake release:
– S etting nuts ( 18), con ica l coil sp rings (1 7), studs (16), rele ase lever (1 5), dowel
pin (1 4).
4. Unscr ew hex nuts (1 0e ), ca refully pull off the brake co il body (1 2) (brake ca ble!) an d
take out the brak e spr ings (11).
5. Rem ove the dam ping plate (9 ), pres sur e pla te (8) and brake disc (7, 7b) an d cle an
the br ak e com ponents .
6. Fit a ne w brake d isc.
7. Re- install th e br ake comp onents.
– E xcept fo r the r ubber sea ling colla r, fan and fan guard, se t the working air gap
(→ ”Inspe cting brake BMG 4 and 8, settin g the wor king air gap” , points 5
through 8)
8. With m anual brake r elease: Use se tting n uts to set the flo ating clear ance "s"
between the conical co il springs (pressed flat) an d the settin g nuts ( → following
illustration).
Brak e Floa ting clear ance s [mm]
BMG 4 and 8 2
Importan t: This flo ating clerance "s" is necessary so that the pressure plate
can move up as the brake lining wears. Otherwise, reliable braking is not
gu ara nteed.
9. Fit the r ubber sea ling colla r ba ck in place and re-install th e dismantled pa rts.
Note: • T he locka ble man ual brake r elea s e ( type HF) is a lready r elea s ed if a re sistan ce is
encountered whe n ope rating the gr ub scre w.
• T he se lf-reengaging manual b rake re lea s e (type HR) ca n be operated with normal
hand pressu re.
Imp ortant: In brake motors with self-reengaging manual brake release, the
manual brake release lever must be removed after startup/maintenance. A bracket
is provided for storing it on the outside of the motor.
4
Changing Springs
1. Isolate the moto r and brake from the supply, safeguarding them against
un inten tional po wer -up.
– If fitted, fo rced -cooling fan ,
For motor and brake ma intenance .
– F lange cover or fa n guard (21 ), ci rclip (2 0) and fan (19).
3. Remove the ru bber sea ling colla r (5) an d the ma nual brake release:
– s etting nuts (18 ), conical coil sp rings (1 7), studs ( 16) , release le ver ( 15) , dowel
pin (1 4).
4. Unscrew he x nuts ( 10e ), pull o ff the co il body ( 12) .
– B y app rox. 50 mm (watch the bra ke ca ble!) .
5. Cha nge brake springs (11).
– P os ition the bra ke sp rings symme trically.
6. Re- install th e br ake components..
– E xcept fo r the r ubber sea ling colla r, fan an d fan gu ard,
set the wor king air ga p (→ ”Ins pecting brake BMG 4 and 8 setting the
working air gap ” , points 5 th rough 8)
7. With manual brake release: Use setting nuts to s et floating c learance "s" between
the co nical coil springs (pressed fla t) an d the setting nuts ( → following illustration.)
Brak e Floa ting clear ance s [mm]
BMG 4 and 8 2
Importan t: This floating clearance "s" is necessary so that the pressure plate
can move up as the brake lining wears. Otherwise, reliable braking is not
gu aranteed.
8. Fit the rubber sealing colla r ba ck in place and re-install th e dismantled pa rts.
Note Fit new settingnuts (18) an d hexag on nuts ( 10e ) if the re moval pr oced ure is r epeated!
5
kVA n
9 f Work done, working air gap, braking torques of brake BMG 4 - 8
i
P Hz
9.3 Work done, working air gap, braking torques of brake BMG 4-8
Workin g air gap
Work do ne Br aking torque se ttings
[mm]
Brak e Fo r until
Br aking Type an d n o. of Order n umber o f
type motor size main tenance
[10 6 J] min. 1) ma x. torque springs spr ings
[N m] Nor mal Red Norma l Red
0.25 0.6
135 150 8 135 151 6

40 6 -
BMG 4 100 260
75 6 -
112M
BMG 8 600 0.3 1.2 184 845 3 135 570 8
132S
1)
Please note when checking the air gap:
Parallelism tolerances on the brake disk may give rice to deviation of ±0.1 after
a test run.
6
A ddres s lis t
C o n t a c t y o u r B R O M M A l o c a l r e p r e s e n t a t i v e o r S E W A ddres s es below.
G ermany
Headquarters B ruc hs al S E W-E UR ODR IV E G mbH & C o Tel. (0 72 51) 75-0
P roduc tion E rnst-B lickle-S traß e 42 F ax (0 72 51) 75-19 70
S ales D-76646 B ruchs al http://www.S E W-E UR ODR IV E .de
S ervic e P.O. B ox s ew@ s ew-eurodrive.de
P os tfach 3023 · D-76642 B ruchsal
P roduc tion G raben S E W-E UR ODR IV E G mbH & C o Tel. (0 72 51) 75-0
E rnst-B lickle-S traß e 1 F ax (0 72 51) 75-29 70
D-76676 G raben-Neudorf Telex 7 822 276
P.O. B ox
P os tfach 1220 · D-76671 G raben-Neudorf
A s s embly G arbs en S E W-E UR ODR IV E G mbH & C o Tel. (0 51 37) 87 98-30
S ervic e (near Hannover) Alte R icklinger S traß e 40-42 F ax (0 51 37) 87 98-55
D-30823 G arbs en s cm-garbs en@ s ew-eurodrive.de
P.O. B ox
P os tfach 110453 · D-30804 G arbs en
K irc hheim S E W-E UR ODR IV E G mbH & C o Tel. (0 89) 90 95 52-10
(near München) Domagks traß e 5 F ax (0 89) 90 95 52-50
D-85551 K irchheim s cm-kirchheim@ s ew-eurodrive.de
L angenfeld S E W-E UR ODR IV E G mbH & C o Tel. (0 21 73) 85 07-30
(near Düs s eldorf) S iemens s traß e 1 F ax (0 21 73) 85 07-55
D-40764 Langenfeld s cm-langenfeld@ s ew-eurodrive.de
Meerane S E W-E UR ODR IV E G mbH & C o Tel. (0 37 64) 76 06-0
(near Zwickau) Dänkritzer Weg 1 F ax (0 37 64) 76 06-30
D-08393 Meerane s cm-meerane@ s ew-eurodrive.de
Additional address es for s ervice in G ermany provided on reques t!
F ranc e
P roduc tion Haguenau S E W-US OC OME S AS Tel. 03 88 73 67 00
S ales 48-54, route de S oufflenheim F ax 03 88 73 66 00
S ervic e B . P. 185 http://www.us ocome.com
F -67506 Haguenau C edex s ew@ us ocome.com
A s s embly B ordeaux S E W-US OC OME S AS Tel. 05 57 26 39 00
S ales P arc d’a ctivité s de Magellan F ax 05 57 26 39 09
S ervic e 62, avenue de Magellan - B . P. 182
F -33607 P es s ac C edex
Lyon S E W-US OC OME S AS Tel. 04 72 15 37 00
P arc d’A f faires R oos evelt F ax 04 72 15 37 15
R ue J acques Tati
F -69120 Vaulx en Velin
P aris S E W-US OC OME S AS Tel. 01 64 42 40 80
Zone indus trielle F ax 01 64 42 40 88
2, rue Denis P apin
F -77390 Verneuil I’E t ang
Additional address es for s ervice in F rance provided on reques t!
A rgentina
A s s embly B uenos A ires S E W E UR ODR IV E AR G E NT INA S .A. Tel. (3327) 45 72 84
S ales C entro Indus trial G arin, Lote 35 F ax (3327) 45 72 21
S ervic e R uta P anamericana K m 37,5 s ewar@ s ew-eurodrive.com.ar
1619 G arin
A us tralia
A s s embly Melbourne S E W-E UR ODR IV E P T Y. LT D. Tel. (03) 99 33 10 00
S ales 27 B everage Drive F ax (03) 99 33 10 03
S ervic e Tullamarine, Victoria 3043
S ydney S E W-E UR ODR IV E P T Y. LT D. Tel. (02) 97 25 99 00
9, S leigh P lace, Wetherill P ark F ax (02) 97 25 99 05
New S outh Wales , 2164
A us tria
A s s embly Wien S E W-E UR ODR IV E G es .m.b.H. Tel. (01) 6 17 55 00-0
S ales R ichard-S traus s -S tras s e 24 F ax (01) 6 17 55 00-30
S ervic e A-1230 Wien s ew@ s ew-eurodrive.at
7
Address list
Belgium
Assembly Brüssel CARON-VECTOR S.A. Tel. (010) 23 13 11
Sales Avenue Eiffel 5 Fax (010) 2313 36
Service B-1300 Wavre http://www.caron-vector.be
info@caron-vector.be
Brazil
Production Sao Paulo SEW DO BRASIL Tel. (011) 64 60-64 33
Sales Motores-Redutores Ltda. Fax (011) 64 80 33 28
Service Rodovia Presidente Dutra, km 208 sew@sew.com.br
CEP 07210-000 - Guarulhos - SP
Additional addresses for service in Brazil provided on request!
Bulgaria
Sales Sofia BEVER-DRIVE GMBH Tel. (92) 9 53 25 65
Bogdanovetz Str.1 Fax (92) 9 54 93 45
BG-1606 Sofia bever@mbox.infotel.bg
Canada
Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. (905) 7 91-15 53
Sales 210 Walker Drive Fax (905) 7 91-29 99
Service Bramalea, Ontario L6T3W1 www.sew-eurodrive.ca
Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. (604) 9 46-55 35
7188 Honeyman Street Fax (604) 946-2513
Delta. B.C. V4G 1 E2
Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. (514) 3 67-11 24
2555 Rue Leger Street Fax (514) 3 67-36 77
LaSalle, Quebec H8N 2V9
Additional addresses for service in Canada provided on request!
Chile
Assembly Santiago de SEW-EURODRIVE CHILE Tel. (02) 6 23 82 03+6 23 81 63
Sales Chile Motores-Reductores LTDA. Fax (02) 6 23 81 79
Service Panamericana Norte No 9261
Casilla 23 - Correo Quilicura
RCH-Santiago de Chile
China
Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. (022) 25 32 26 12
Assembly No. 46, 7th Avenue, TEDA Fax (022) 25 32 26 11
Sales Tianjin 300457
Service
Colombia
Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Tel. (0571) 5 47 50 50
Sales Calle 22 No. 132-60 Fax (0571) 5 47 50 44
Service Bodega 6, Manzana B sewcol@andinet.com
Santafé de Bogotá
Croatia
Sales Zagreb KOMPEKS d. o. o. Tel. +385 14 61 31 58
Service PIT Erdödy 4 II Fax +385 14 61 31 58
HR 10 000 Zagreb
Czech Republic
Sales Praha SEW-EURODRIVE S.R.O. Tel. 02/20 12 12 34 + 20 12 12 36
Business Centrum Praha Fax 02/20 12 12 37
Luná 591 sew@sew-eurodrive.cz
16000 Praha 6
Denmark
Assembly Kopenhagen SEW-EURODRIVEA/S Tel. 4395 8500
Sales Geminivej 28-30, P.O. Box 100 Fax 4395 8509
Service DK-2670 Greve http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Estonia
Sales Tallin ALAS-KUUL AS Tel. 6 59 32 30
Paldiski mnt.125 Fax 6 59 32 31
EE 0006 Tallin
8
Address list
Finland
Assembly Lahti SEW-EURODRIVE OY Tel. (3) 589 300
Sales Vesimäentie 4 Fax (3) 780 6211
Service FIN-15860 Hollola 2
Great Britain
Assembly Normanton SEW-EURODRIVE Ltd. Tel. 19 24 89 38 55
Sales Beckbridge Industrial Estate Fax 19 24 89 37 02
Service P.O. Box No.1
GB-Normanton, West- Yorkshire WF6 1QR
Greece
Sales Athen Christ. Boznos & Son S.A. Tel. 14 22 51 34
Service 12, Mavromichali Street Fax 14 22 51 59
P.O. Box 80136, GR-18545 Piraeus Boznos@otenet.gr
Hong Kong
Assembly Hong Kong SEW-EURODRIVE LTD. Tel. 2-7 96 04 77 + 79 60 46 54
Sales Unit No. 801-806, 8th Floor Fax 2-7 95-91 29
Service Hong Leong Industrial Complex sew@sewhk.com
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Hungary
Sales Budapest SEW-EURODRIVE Kft. Tel. +36 1 437 06 58
Service H-1037 Budapest Fax +36 1 437 06 50
Kunigunda u. 18
India
Assembly Baroda SEW-EURODRIVE India Pvt. Ltd. Tel. 0 265-83 10 86
Sales Plot No. 4, Gidc Fax 0 265-83 10 87
Service Por Ramangamdi · Baroda - 391 243 sew.baroda@gecsl.com
Gujarat
Ireland
Sales Dublin Alperton Engineering Ltd. Tel. (01) 8 30 62 77
Service 48 Moyle Road Fax (01) 8 30 64 58
Dublin Industrial Estate
Glasnevin, Dublin 11
Italy
Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. (02) 96 98 01
Sales Via Bernini,14 Fax (02) 96 79 97 81
Service I-20020 Solaro (Milano)
Japan
Assembly Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD Tel. (0 53 83) 7 3811-13
Sales 250-1, Shimoman-no, Fax (0 53 83) 7 3814
Service Toyoda-cho, Iwata gun
Shizuoka prefecture, P.O. Box 438-0818
Korea
Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. (031) 4 92-80 51
Sales B 601-4, Banweol Industrial Estate Fax (031) 4 92-80 56
Service Unit 1048-4, Shingil-Dong master@sew-korea.co.kr
Ansan 425-120
Luxembourg
Assembly Brüssel CARON-VECTOR S.A. Tel. (010) 23 13 11
Sales Avenue Eiffel 5 Fax (010) 2313 36
Service B-1300 Wavre http://www.caron-vector.be
info@caron-vector.be
Macedonia
Sales Skopje SGS-Skopje / Macedonia Tel. (0991) 38 43 90
"Teodosij Sinactaski” Fax (0991) 38 43 90
6691000 Skopje / Macedonia
Malaysia
Assembly Johore SEW-EURODRIVE SDN BHD Tel. (07) 3 54 57 07 + 3 54 94 09
Sales No. 95, Jalan Seroja 39, Taman Johor Jaya Fax (07) 3 5414 04
Service 81000 Johor Bahru, Johor
West Malaysia
9
Address list
Netherlands
Assembly Rotterdam VECTOR Aandrijftechniek B.V. Tel. +31 10 44 63 700
Sales Industrieweg 175 Fax +31 10 41 55 552
Service NL-3044 AS Rotterdam http://www.vector.nu
Postbus 10085 info@vector.nu
NL-3004 AB Rotterdam
New Zealand
Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. 0064-9-2 74 56 27
Sales P.O. Box 58-428 Fax 0064-9-2 74 01 65
Service 82 Greenmount drive sales@sew-eurodrive.co.za
East Tamaki Auckland
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. 0064-3-3 84 62 51
10 Settlers Crescent, Ferrymead Fax 0064-3-3 85 64 55
Christchurch sales@sew-eurodrive.co.nz
Norway
Assembly Moss SEW-EURODRIVE A/S Tel. (69) 2410 20
Sales Solgaard skog 71 Fax (69) 2410 40
Service N-1599 Moss sew@sew-eurodrive.no
Peru
Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. (511) 349-52 80
Sales S.A.C. Fax (511) 349-30 02
Service Los Calderos # 120-124 sewperu@terra.com.pe
Urbanizacion Industrial Vulcano, ATE, Lima
Poland
Sales Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. (042) 6 16 22 00
ul. Pojezierska 63 Fax (042) 6 16 22 10
91-338 Lodz sew@sew-eurodrive.pl
Portugal
Assembly Coimbra SEW-EURODRIVE, LDA. Tel. (0231) 20 96 70
Sales Apartado 15 Fax (0231) 20 36 85
Service P-3050-901 Mealhada infosew@sew-eurodrive.pt
Romania
Sales Bucuresti Sialco Trading SRL Tel. (01) 2 30 13 28
Service str. Madrid nr.4 Fax (01) 2 30 71 70
71222 Bucuresti sialco@mediasat.ro
Russia
Sales St. Petersburg ZAO SEW-EURODRIVE Tel. (812) 3 26 09 41 + 5 35 04 30
P.O. Box 193 Fax (812) 5 35 22 87
193015 St. Petersburg sew@sew-eurodrive.ru
Singapore
Assembly SEW-EURODRIVE PTE. LTD. Tel. 8 62 17 01-705
Sales No 9, Tuas Drive 2 Fax 8 61 28 27
Service Jurong Industrial Estate Telex 38 659
Singapore 638644
Slovenia
Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. 00386 3 490 83 20
Service UI. XIV. divizije 14 Fax 00386 3 490 83 21
SLO – 3000 Celje pakman@siol.net
10
Address list
South Africa
Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. + 27 11 248 70 00
Sales Eurodrive House Fax +27 11 494 23 11
Service Cnr. Adcock Ingram and Aerodrome Roads ljansen@sew.co.za
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552 98 20
Rainbow Park Fax +27 21 552 98 30
Cnr. Racecourse & Omuramba Road Telex 576 062
Montague Gardens
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 31 700 34 51
2 Monaceo Place Fax +27 31 700 38 47
Pinetown
Durban
P.O. Box 10433, Ashwood 3605
Spain
Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. 9 44 31 84 70
Sales Parque Tecnológico, Edificio, 302 Fax 9 44 31 84 71
Service E-48170 Zamudio (Vizcaya) sew.spain@sew-eurodrive.es
Sweden
Assembly Jönköping SEW-EURODRIVE AB Tel. (036) 34 42 00
Sales Gnejsvägen 6-8 Fax (036) 34 42 80
Service S-55303 Jönköping www.sew-eurodrive.se
Box 3100 S-55003 Jönköping
Switzerland
Assembly Basel Alfred lmhof A.G. Tel. (061) 4 17 17 17
Sales Jurastrasse 10 Fax (061) 4 17 17 00
Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch
info@imhof-sew.ch
Thailand
Assembly Chon Buri SEW-EURODRIVE (Thailand) Ltd. Tel. 0066-38 21 40 22
Sales Bangpakong Industrial Park 2 Fax 0066-38 21 45 31
Service 700/456, Moo.7, Tambol Donhuaroh sewthailand@sew-eurodrive.co.th
Muang District
Chon Buri 20000
Turkey
Assembly Istanbul SEW-EURODRIVE Tel. (0216) 4 41 91 63 + 4 41 91 64 + 3
Sales Hareket Sistemleri San. ve Tic. Ltd. Sti 83 80 14 + 3 83 80 15
Service Bagdat Cad. Koruma Cikmazi No. 3 Fax (0216) 3 05 58 67
TR-81540 Maltepe ISTANBUL seweurodrive@superonline.com.tr
USA
Production Greenville SEW-EURODRIVE INC. Tel. (864) 4 39 75 37
Assembly 1295 Old Spartanburg Highway Fax Sales (864) 439-78 30
Sales P.O. Box 518 Fax Manuf. (864) 4 39-99 48
Service Lyman, S.C. 29365 Fax Ass. (864) 4 39-05 66
Telex 805 550
Assembly San Francisco SEW-EURODRIVE INC. Tel. (510) 4 87-35 60
Sales 30599 San Antonio St. Fax (510) 4 87-63 81
Service Hayward, California 94544-7101
Philadelphia/PA SEW-EURODRIVE INC. Tel. (856) 4 67-22 77
Pureland Ind. Complex Fax (856) 8 45-31 79
200 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014
Dayton SEW-EURODRIVE INC. Tel. (9 37) 3 35-00 36
2001 West Main Street Fax (9 37) 4 40-37 99
Troy, Ohio 45373
Dallas SEW-EURODRIVE INC. Tel. (214) 3 30-48 24
3950 Platinum Way Fax (214) 3 30-47 24
Dallas, Texas 75237
11
Address list
USA
Additional addresses for service in the USA provided on request!
Venezuela
Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 (241) 8 32 98 04
Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 (241) 8 38 62 75
Service Zona Industrial Municipal Norte sewventas@cantr.net
Valencia sewfinanzas@cantr.net
12
8 • Spare parts and service
Spare parts list by major groups

rev.
Bromma Group Manual
Page 1 of 1
Article No: 17560 GENERAL ASSEMBLY date:
Drawing No: 17560 - sign: RGT 2004-02-18
Serial No: - EH5U rev: E / JCH 2005-09-05
Customer: Liebherr
Standard: 400V AC - 230V AC - 50Hz
Frame standard 16930, Main beam 23852, Lifting
1 1 Frame EH5 16997 16997
beam 23951 & 23952
2 2 Telescopic beam unit 24142 24142 Telescopic beam 38860, Gable end 16989
3 1 Tower 24161 24161
4 1 Tension rod 23854 23854
5 1 Tension rod 23855 23855
6 1 Frame std. components 24143 24143
7 1 Tower std. components 17023 17023
8 2 Twistlock assembly ISO, STD, LEFT 1002945 1002945 Floating ISO, Ø100
9 2 Twistlock assembly ISO, STD, RIGHT 1002946 1002946 Floating ISO, Ø100
10 2 Cable chain assy. 37409 37409
11 1 Tower, Cable chain assy. 39047 39047
12 2 Hydraulic assy. 17021 17021
13 2 Pump unit assy. 34375 34375
14 2 Flipper arm assy. 24169 24169
15 1 Gearbox assy. telescopic 39055 39055
16 1 Gearbox assy. tower 44768 44768
17 1 Decoration 17452 17452
18 1 Electrical system 1701282 1701282 Relay logic SPECIAL)LHOG&KDQJH
19 2 LED-panel mount. det. 1001444 1001444
20 2 Identity sign 44522 59708 “729030814”
21 1 El. customised 39745 39745 EH5-U / 230V AC
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY
CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

COPIED OR REPRODUCED WITHOUT THE WRITTEN
OF BROMMA CONQUIP AB. THE DESIGN AND OR
12 13 1 2 6 10
CONSENT OF THE OWNER.
5 9 4 3 14 7
SIGN DATE GENERAL ASSY SERIAL No SPREADER TYPE SURFACE TOLERANCE GENERAL
DESIGNED TREATMENT SS-ISO 2768
Illtek 021029 EH5
PLOT DATE
SCALE REVISION
Spreader EH5 01
ARTICLE No
E DRAWING NUMBER
General assy
A Partek Company
SP-52000

48
3 33 47 4 32
1 49
35
36
37 50
16 20
26 34 17 10 21 14
7
39
43
38
8
39
9
2
24
15
29
11 23
5 43
6 44
38
22 43 44 20 38
28 43
41
18
38
12 43
31 46
25 39
40 38 36 43 42
30 19
38
43
39
45 27
Illtek 021029 EH5
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Tower
A Partek Company
SP-52001
EH5 Tower New standard
DRAWING SP-52001
PART NO DESCRIPTION QTY POS REMARKS
401517 GLIDE PLATE ASSY 1 0 Include pos.6,7,14,20
38863 TOWER CHAIN ASSY 1 0 Include pos. 5,9,11,12,15,23,24
24161 TOWER 1 1
1 SEE OTHER DRAWING 0 2 See SP-52002
51624 LIFTING SHAFT 90x334 1 3 Included in Pos 48
54662 LOCKING SHAFT ASSY 1 4 Included in Pos 48
71529 TUBE 1 1/2"CHAIN 4 5
39026 ROBALON PLATE LOWER 4 6
53137 GLIDE PLATE UPPER TOWER EH5 8 7
45476 CRANK ASSY EH5 1 8
401372 CHAIN ATTACHMENT 1 9
56242 CABLE CLAMP D=34 2 10
700737 CHAIN DUPLEX 1 1/2" 1 11
71520 CHAIN LOCK DUPLEX 1 1/2" 2 12
den 10 oktober 2002 Sida 1 av 4

401518 STEERING PIN 16 14
43075 LOCKING PLATE 12X12X40 1 15
401534 CABLE ATTACHMENT 4 16 Include pos. 10,17,21,26,34
401074 COVER PLATE 1 17
39171 BRACKET UPPER RIGHT 1 18
39174 BRACKET LOWER RIGHT 1 19
75497 SCREW MF6S 8X 35 FZB 10.9 32 20
78218 SCREW M6S 12X120 FZB 8.8 2 21
75051 SCREW M6S 20X 90 FZB 8.8 4 22
75713 SCREW MC6S 6X 30 FZB 8.8 1 23
700736 SCREW M6S 24x160 FZB 8.8 2 24
75052 NUT M20 LOC-KING FZB 4 25
75055 NUT M12 LOC-KING FZB DIN 985 2 26
39173 BRACKET LOWER LEFT 1 27
75292 WASHER BRB 21X36X3 FZB HB200 4 28
75268 WASHER NORD-LOCK M 6 FZB 1 29
39170 BRACKET UPPER LEFT 1 30

74339 WASHER TBRSB 21X52X8 FZB 4 31
72191 SCHACKLE "RAK GALV" 4 32 Included in Pos 48
85482 CHAIN HLZ 4.5-2 L=250 3 33 Included in Pos 48
75291 WASHER BRB 13X24X2.5 FZB HB200 4 34
54528 ATTACHMENT CABLE WAGON 1 35
75328 WASHER BRB 8.4X16X1.5 FZB HB2 10 36
75225 SCREW M6S 8X 22 FZB 8.8 2 37
75090 NUT M 8 LOC-KING FZB 16 38
70006 SCREW M6S 8X 35 FZB 8.8 16 39
401471 ANGEL BAR 1 40
401547 ANGLE BAR 1 42
70006 SCREW M6S 8X 35 FZB 8.8 5 44
401546 ANGLE BAR 1 45
24199 FRAME SCS2 1 46
700457 SNAP HOOK 1 47 Included in Pos 48
45596 LIFTING SHAFT ASSY 1 48 Include Pos. 3,4,32,33,47

46679 MOUNTING EL.CAB. 4 49 See also drawing SP-52013
24263 SPREADER CABINET TOWER 1 50


14 11 35 10 33 34 39 36 43 4
20
12
19 25
18
29 8
45 24
23
22
40 9
32 13
21
1 12 6
26
13
7 12
44 15
5
2 41
3
31 42
38
48 27
47
17 37 28 30 46 16
Illtek 021002 EH5 ll
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Tower gear box assy
A Partek Company
SP-52002
EH5 Tower Gearbox Assy
DRAWING SP-52002
58549 GEARBOX R97 ELM.BRAKE 360-404V 1 1 Part no for gearbox is 72157 and for only El motor is 58538
54659 MOTOR SHELF EH5 TOWER 1 2
52196 CHAIN COVER TOWER EH5 1 3
51233 COVERPLATE CHAIN WHEEL EH5 1 4
53129 CHAIN WHEEL TOWER EH5 25 1 5
36609 CHAIN WHEEL 2 6
34379 CHAIN WHEEL TOWER EH5 1 7
52150 TRANSMISSION SHAFT DIA 80 1 8
44756 SHAFT ASSY EH5 2 9
71328 GREASEFITTING NO.208 R1/8" 2 10
71546 BEARINGHOUSE SNL 518-615 2 11
71548 SEALING TSNA 518A TOWER 3 12 SEAL KIT
48188 DISTANS 4 13
71547 BEARING BUSH 2 14

71519 CHAIN 1 1/2" DUPLEX TOWER 1 15
71520 CHAIN LOCK DUPLEX 1 1/2" 1 16
70622 SCREW SK6SS 12X 12 14.9 1 17
71539 BEARING 22218 CCK W33 TOWER 2 18
71549 DISTANCE 4 19
74119 COVER BEARINGHOUSE ASNH518-615 1 20
51517 CHAIN WHEEL TOWER EH5 13 1 21
44196 LOCKING PLATE 1X20X46 2 22
75092 SCREW M6S 6X 20 FZB 8.8 4 23
76847 KEY 22X14X100 SMS2307 1 24
73965 KEY 22X14X100 SMS 2306 1 25
79513 KEY 18X11X100 RK 1 26
75225 SCREW M6S 8X 22 FZB 8.8 4 27
75286 SPRING PIN 5X30 FRP 1 28
70474 SCREW M6S 20X 80 FZB 8.8 4 29
75008 SCREW M6S 20X 70 FZB 8.8 1 30

76848 SCREW M6S 20X 90 FZB 8.8 FULLT 2 31
1 SEE REMARKS 1 33 CAP (SEW)
75051 SCREW M6S 20X 90 FZB 8.8 4 34
70477 SCREW M6S 16X 80 FZB 8.8 4 35
75225 SCREW M6S 8X 22 FZB 8.8 3 36
75285 LOCKING WASHER M20 1 37
70479 NUT M20 M6M FZB KLASS 8 2 38
70622 SCREW SK6SS 12X 12 14.9 1 41
44769 WASHER 1 44
70919 WASHER NORD-LOCK M20 4 45
71521 CHAIN LOCK1/2 LINK DUPL.1 1/2" 1 46



13
7
15 14
16
32
25
8 26
36
37
22
24
18 33
5 21
23 35
31
20 10 2
4 19 34
12 11
3
29
17
6 28
30
27
Illtek 020903 EH5
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Frame
A Partek Company
SP-52003
EH5 Frame
DRAWING SP-52003
16997 FRAME 1 1
43072 LIFTING LUG ASSY 4 2 Include pos.10,11,21,23,31,34,
401278 GLIDE PLATE FRAME 2 3 Included in Glide plate assy See drawing SP-52004
401401 FRAME COVER ASSY 4 4 Include pos.12,19,20
43036 GLIDE PLATE 80X40X20 1 5
401279 20´STOP ASSY 4 6 Include pos.17,27,28,29,30
1 SEE REMARKS 0 7 See lamp assy SP- 52010
401277 LANDING BUFFER ASSY 4 8 Include pos.25,26,32,36,37
1 SEE REMARKS 0 9 See Drawing SP 52006
47805 PLATE 1 10
38865 COVER 1 12
1 SEE REMARKS 0 15 See Electric drawing part list
48392 CLIP 3 16 Complete clip with screw,washer and nut

401281 SHIM 2 17
75497 SCREW MF6S 8X 35 FZB 10.9 2 18
75092 SCREW M6S 6X 20 FZB 8.8 2 19
54855 FLAT BAR 1 20
75051 SCREW M6S 20X 90 FZB 8.8 6 21
79830 WASHER SRB 14X28X2 FZB 2 25
49853 SLEEV 2 26
75607 SCREW M6S 12X 40 FZB 8.8 2 27
401280 20´BUFFER 1 28
401282 HOLDER FOR GLIDE PLATE 1 29
75295 WASHER NORD-LOCK M12 FZB 2 30
51110 LIFTING LUG WELD 1 31
76332 GREASE FITTING KR1/8 STRAIGHT 4 33

401276 BUFFER 1 36
79141 SCREW M6S 12X 35 FZB 8.8 2 37


17
19 25 16
15
18
2
10
11 9
13
20
12 3
24
15
14
10
22
21
23 1
6
5
7
8
4
6
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Telescopic Beam
A Partek Company
SP-52004
EH5 Telescopic Beam
DRAWING SP-52004
38861 GLIDE PLATE ASSY 2 0 Include pos. 4,5,6,7,8 and pos 3 on drawing SP-52003
24142 TELESCOPIC BEAM ASSY 1 1 Assy with 2 Beams and 1 Gable end
62595 FLIPPER ARM 1 2 Please note! Rubber buffer not included, see item 11
44615 GLIDE PLATE LOWER 20X100X200 2 4
44614 GLIDE PLATE UPPER 25X100X250 2 5
75756 SCREW MF6S 12X 70 FZB 10.9 4 6
1 SEE REMARKS 3 10 See Drawing SP-52009
401528 BUFFER ASSY 1 11 Include pos.12,13,14,15,16
401529 BUFFER 1 12 Included in pos.11
401530 SHIM PLATE 2 13 Included in pos.11

75783 SCREW M6S 12X 50 FZB 8.8 2 14 Included in pos.11
75291 WASHER BRB 13X24X2.5 FZB HB200 4 15 Included in pos.11
75055 NUT M12 LOC-KING FZB DIN 985 2 16 Included in pos.11
51593 ATTACHMENT FLIPPER ARM B=45 1 17 Included in pos. 19
75330 SCREW MC6S 16X 50 FZB 8.8 2 18 Included in pos. 19
51593 ATTACHMENT FLIPPER ARM B=45 1 19 Include Pos.17, 18, 25.
76842 SCREW M6S 20X110 FZB 8.8 4 20
47678 SPACER (M20) 4 22
70918 WASHER NORD-LOCK M16 FZB 2 25 Included in pos. 19


15
2 3 38 53 54 55 231
47 10 13 12 16 17 59 19 58 40 41 23 65 37
4
34
57 49
35
33 32
56 42
43 7
24
45 61 18 14 51 14 25 28 22
11 39
44
31
62 60 20 28 29 30
46
8 9 74 63
27
26
36
71
68
72
67 73
52
64
69
69 70 66 65 70
Illtek 020926 EH5
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Hydraulic Assy End beam
A Partek Company
SP-52005
EH5 Hydraulic Assy
DRAWING SP-52005
76526 HYDRAULIC OIL ISO VG 32 50 50L OIL
56350 HOSE 821-04/KL 480/P86/P87 2 1
74564 COUPLING GE10-SR 3/8" 13 2
44447 COUPLING RESTRICT.GE10SR 1.2MM 3 3
71864 COUPLING SV10-S 6 4
71877 COUPLING GE12-SR 1/2" 2 5
79801 PRESSURE FILTER (50L) PI3605- 1 6
71297 FILTER INSERT 1 7
78371 SHOCK RELIF VALVE 140 BAR 3 8
76196 HYDRAULIC MOTOR INCL.CHOCKVALV 300CC 3 9 SEE DRAWING SP-52009 FOR MORE DETAILS
56360 HOSE 821-06/KL 580/P86/P86 1 10
24 June 2003 Sida 1 av 6

71872 COUPLING GE20-S 1 1/16"-12 UNF 2 11
71874 COUPLING GE12-S 9/16"-18 UNF 1 12
44553 DRAIN PIPE EH5 1 13
71764 COUPLING 3.5/28 1 14
78960 AIR BREATHER 3"MY" 1 15
71290 VALVE RHD12-S NON RETURN 2 16
73380 COUPLING EDKO 12-S 2 17
71320 HYDRAULIC PUMP PVQ10 1 18 WHEN YOU ORDER SEAL KIT FOR THIS PUMP PLEASE STATE K4264
72005 ELMOTOR 2.2kW 380/415/440/480 1 19
58016 HOSE 821-06/KL 460/P86/P86 1 20
56334 HOSE 821-06/KL 560/P86/P87 1 22
73096 VALVE DG4V-3-2C-MU-H7-60 4 23 WHEN YOU ORDER SEAL KIT PLEASE STATE PART NO K4222 AND SOLENOID 70422
700735 VALV BLOCK 1 24

75195 SCREW MC6S 8X100 12.9 DIN912 2 25
71871 COUPLING GE12-SR 3/8" 2 28
70157 COUPLING VSTI 3/8"-JE 4 29
56350 HOSE 821-04/KL 480/P86/P87 1 30
71866 COUPLING GE10-SR 1/4" 4 31
57419 HOSE 821-04/KL 630/P86/P86 2 32
56349 HOSE 821-04/KL 580/P86/P87 2 33
56348 HOSE 821-04/KL1720/P86/P87 2 34
56348 HOSE 821-04/KL1720/P86/P87 2 35
71343 SIGHT GLASS AS240 R 3/4" 2 36
56349 HOSE 821-04/KL 580/P86/P87 2 37

56350 HOSE 821-04/KL 480/P86/P87 2 38
56349 HOSE 821-04/KL 580/P86/P87 1 39
57425 HOSE 821-06/KL 770/P86/P86 1 40
75375 SCREW MC6S 5X 30 12.9 OBEH 16 41
44552 SUCTION PIPE EH5 1 43
45965 PLUG VSTIR 1/2" KOMPL. 1 44
71896 COUPLING KOR20-12-S 1 45
70084 COUPLING MÄTNIP.ST-04-R FORM A 1 46
79019 PLASTIC RING FOR COUPLI. 71764 1 51
46799 FLAP GB. EH130/600 2 52
34224 GASKET HYD.TANK EH5 1 53
39221 HYDR.TANK LID EH5 1 54

75212 SCREW M6S 6X 25 FZB 8.8 10 55
K3726 O-RING (HYDRV./BLOCK) 4 56
75294 WASHER BRB 10.5X22X2 FZB HB200 4 57
1 SEE REMARKS 1 58 KEY FOR MOTOR SHAFT ON EL.MOTOR PART NO 72005
1 SEE REMARKS 1 59 KEY FOR PUMP PART NO 71320
70040 SCREW SK6SS 6X 10 8.8 1 60
75290 SCREW M6S 10X 30 FZB 8.8 2 61
70403 CUP SPRING 23X10.2X1.25 D-2093 2 62
79281 PLUG IN BOX 8' OFF 1 63
75552 WASHER SRKB 7X25X1.5 FZB 6 64
401400 FLATBAR 1 65
401399 FLAP 1 66

44762 FLAT BAR 1 67
44760 FLAP EH5 1 68
75669 SCREW M6S 6X 30 FZB 8.8 14 70
75329 WASHER BRB 4.3X 9X0.8 FZB HB2 4 72
79265 SCREW MC6S 4X 25 FZB 8.8 4 73


8 6 5 2 7 18
26
25
1 7 4 5 7 3 9 10 13 15 16
12
11
23
22
19 20 14
24 17
21
28
27
30 29
Illtek 020910 EH5
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Telescopic Gearbox Assy
A Partek Company
SP-52006
EH5 Telescopic Gearbox Assy
DRAWING SP-52006
53596 SHAFT 1 1
53603 DISTANCE 1 2
53604 DISTANCE 1 3
53605 DISTANCE 1 4
73562 BEARING 22212 CC W33 2 5
74243 LOCKING RING SGA 60 1 6
73573 RUBBER SEALING V-70A 3 7
53595 COVER 1 8
53594 COVER 1 9
75212 SCREW M6S 6X 25 FZB 8.8 12 10
700730 KEY 18X11X80 1 11
73564 KEY 18X11X 40 1 12
51515 CHAIN WHEEL E112-1-11 1 13
51664 WASHER 6X21X80 1 14

75285 LOCKING WASHER M20 1 15
75286 SPRING PIN 5X30 FRP 1 16
75289 SCREW M6S 20X 35 FZB 8.8 1 17
39055 GEARBOX ASSY TELESCOPIC 1 19 Include Pos.27-30
401287 PLATE 1 20
75008 SCREW M6S 20X 70 FZB 8.8 2 21
79785 SCREW M6S 10X 50 FZB 8.8 4 24
75294 WASHER BRB 10.5X22X2 FZB HB200 8 25
62345 EL MOTOR 3 KW BRAKE 230V 1 27
700743 GEARBOX KA87 1 28
79680 COUPLING GEARBOX+ELMOTOR KA87 1 29
77779 BRAKE ASSY 230V BM4 INCL.HR 1 30

Bromma Group Manual
7.3.2.2 Spare parts list for Twistlock Floating ISO

1002945 Left
1002946 Right
May. 06 rev.01 Bromma Conquip 7.3.2.2 Twistlock Floating ISO Page 1

Bromma Group Manual
Page 2 7.3.2.2 Twistlock Floating ISO Bromma Conquip May. 06 rev.01

Bromma Group Manual
SP-POS SP-POS DESCRIPTION QTY REMARKS NOTE

0 1002945 TWISTLOCK ASSY LEFT Items 4 and 27 exluded
0 1002946 TWISTLOCK ASSY RIGHT Items 28 and 29 exluded
1 1000431 TWISTLOCK PIN 1
2 0 GUIDE BLOCK 1
3 53968 SPHERICAL WASHER 1
4 57059 TWISTLOCK ARM, ASSY. 1 TYPE 2 Right
5 1000434 TWISTLOCK KEY 1
6 1000432 NUT 1 (M39x4-6H)
7 70165 SCREW 1 M6S 8x75 FZB 8.8
8 54049 SPACER RING 2
10 37704 BLOCKADING PIN 1 FZB
11 70429 SPRING 1 SF-TF 4.5x22x90 SS 1774-04
14 74044 LOCK PIN 2 R.R 3.0
17 75226 SCREW 3 M6S 8x50 FZB 8.8
18 1001482 SWITCH PAD h=10 1
19 75694 SCREW 4 M6S 6x55 FZB 8.8
20 700686 SCREW 2 M6S 6x65 FZB 8.8
21 43654 BLOCKADING PIECE 1 FZB
23 75328 WASHER 8 BRB 8.4x16x1.5 FZB
24 48916 BOLTING PLATE 3 FZB
27 1002454 SENSOR PLATE ASSY. RIGHT 1 FZB
28 43653 TWISTLOCK ARM, ASSY. LEFT 1 TYPE 1 Included in 1002945 Tw istlock assy left
29 1002453 SENSOR PLATE ASSY. LEFT 1 included in 1002945 Tw istlock assy left
May. 06 rev.01 Bromma Conquip 7.3.2.2 Twistlock Floating ISO Page 3


6
7
9
13
10
3 4
S*
5
2
1
8
10
10
11 12
Single Sensor assembly SP10
6
9
7
10 13
15
4
S*
5
2
1
8
10
10 12
11
Dual Sensor assembly SP11
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Sensor Assy
A Partek Company
SP-52008
Single Sensor Assy Part no 38084 SP-52008
Pos Part no Description Qty Remarks
0 38084 SENSOR SINGEL ASSY 0 Include pos.2,3,4,5,6,7,8,9,10,11,12,13
1 38082 SINGLE SENSOR ATTACHMENT 1 Welded parts on frame
2 400267 PLATE 1
3 38087 PROTECTION PLATE 1
4 74970 CLAMP 04-430 PP 1
5 53951 PAD FOR SWITCH H=22 1
6 700647 SCREW M6S 6X 75 FZB 8.8 2
7 75268 WASHER NORD-LOCK M 6 FZB 2
8 75102 SCREW M6S 8X 30 FZB 8.8 2
9 75422 SCREW M6S 8X 25 FZB 8.8 2
10 75328 WASHER BRB 8.4X16X1.5 FZB HB2 6
11 75090 NUT M 8 LOC-KING FZB 4
12 76728 WASHER SRKB 9X28X2 FZB 2
13 79850 COVER PLATE DEP 4 1

Dual Sensor Assy Part no 38085 SP-52008
Pos Part no Description Qty Remarks
0 38085 DUAL SENSOR ASSY 1 Include pos.2,3,4,5,6,7,8,9,10,11,12,13
1 38083 DOUBLE SENSOR ATTACHMENT 0 Welded part on Frame
2 400267 PLATE 2
3 38086 PROTECTION PLATE 1
4 74970 CLAMP 04-430 PP 2
5 53951 PAD FOR SWITCH H=22 2
6 700647 SCREW M6S 6X 75 FZB 8.8 4
7 75268 WASHER NORD-LOCK M 6 FZB 4
8 75102 SCREW M6S 8X 30 FZB 8.8 4
9 75422 SCREW M6S 8X 25 FZB 8.8 2
10 75328 WASHER BRB 8.4X16X1.5 FZB HB2 8
11 75090 NUT M 8 LOC-KING FZB 6
12 76728 WASHER SRKB 9X28X2 FZB 4
13 79850 COVER PLATE DEP 4 2


9
19
16
3
17
1
13
15
20 12
21 7
5
10 6
22
8
2
19
18 11 6 4
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Gearbox
A Partek Company
SP-52009
EH5 Flipper Gearbox Assy Part no 53275
DRAWING SP-52009
53275 GEAR BOX ASSY TYPE 1 1 0 Include pos.1-8,11-12,15-18 ( Pos.3 Drawn)
51176 GEAR HOUSING FLIPPER SMALL 1 1
55503 SHAFT FOR FLIPPER HOUSING SMALL 1 2
51177 COVER FOR FLIPPER HOUSING SMALL 1 3
54465 GEAR WHEEL 4-50-2541-03 1 4
54463 GEAR WHEEL 4-16-2541-03 1 5
54590 BUSHING FOR FLIPPERHOUSING 2 6
51284 BEARING FOR FLIPPERHOUSING 1 7
72010 KEY 20X12X 30 TK 3 8
76196 HYDRAULIC MOTOR INCL.CHOCKVALV 300CC 1 10
75049 SCREW MC6S 12X 40 FZB 8.8 1 11
70548 SCREW M6S 16X 55 FZB 8.8 1 12
79683 KEY 32X8X7 1 13

78493 SCREW MC6S 12X150 FZB 8.8 3 17
76922 VALVE BLOCK CHARLYNN 1 21
76915 SEAL KIT CHAR-LYN HYD.MOTOR 1 22

DRAWING SP-52009
60629 GEAR BOX ASSY TYPE 2 1 0 Include pos.1-8,11-12,15,17-20 ( Pos.3 Mirrow inverted)
54465 GEAR WHEEL 4-50-2541-03 1 4
54463 GEAR WHEEL 4-16-2541-03 1 5
72010 KEY 20X12X 30 TK 3 8
76900 GREASE FITTING R 1/8" 90GR 1 9
75049 SCREW MC6S 12X 40 FZB 8.8 1 11
70548 SCREW M6S 16X 55 FZB 8.8 1 12
79683 KEY 32X8X7 1 13

78493 SCREW MC6S 12X150 FZB 8.8 3 17

DRAWING SP-52009
60628 GEAR BOX ASSY TYPE 1 1 0 Include pos.1-8,11-12,15,17-20 ( Pos.3 Drawn)
54465 GEAR WHEEL 4-50-2541-03 1 4
54463 GEAR WHEEL 4-16-2541-03 1 5
72010 KEY 20X12X 30 TK 3 8
76900 GREASE FITTING R 1/8" 90GR 1 9
75049 SCREW MC6S 12X 40 FZB 8.8 1 11
70548 SCREW M6S 16X 55 FZB 8.8 1 12
79683 KEY 32X8X7 1 13

78493 SCREW MC6S 12X150 FZB 8.8 3 17

DRAWING SP-52009
56230 GEAR BOX ASSY TYPE 2 1 0 Include pos.1-8,11-12,15-18 ( Pos.3 Mirrow inverted)
54465 GEAR WHEEL 4-50-2541-03 1 4
54463 GEAR WHEEL 4-16-2541-03 1 5
72010 KEY 20X12X 30 TK 3 8
75049 SCREW MC6S 12X 40 FZB 8.8 1 11
70548 SCREW M6S 16X 55 FZB 8.8 1 12
79683 KEY 32X8X7 1 13

78493 SCREW MC6S 12X150 FZB 8.8 3 17

Page 1 of 1
Article No: 1001444 LED-PANEL MOUNT. DET. date
Drawing No: 1001444 - sign: BNM 2004-04-19
Serial No: 7004-18 STS 45 rev: -
Customer: HNN / Antwerpen
Standard:
1 4 SCREW M6S 8x30 FZB 8.8 75102
2 8 WASHER BRB 8,4x16x1,5 FZB HB2 75328
3 4 NUT M8 LOC-KING FZB 75090
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

2
35
9 36 52
33 53
34 47
39
46
42
43
45 14
44
48
41
7 54
40
3 28
37 29
38 27
25 8
30
31
32
26
13
1 48
49
50 5
51
10 11 15 16
4
23 18 22 17 20 21 24 19
12
Illtek 020911 EH5
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Telescopic Drive
A Partek Company
SP-52012
EH5 Telescopic Drive
DRAWING SP-52012
23855 TENSION ROD 1 1
16441 TELESCOPIC DRIVE ATT. ASSY 1 2 See Telescopic assy Drawing SP-52006
38073 CHAIN ASSY 2 3 Include pos.7,37,38
400242 TENSION ROD PIN ASSY 1 4 Include pos. 10,11,15,16
400244 END STOP ASSY 1 5 Include pos. 49,50,51,55
23854 TENSION ROD 1 6
61698 SHOCK ABSORBER 2 7 Includ pos.39,40,41,42,43,44,45,46,47,48,54
37409 CABLE CHAIN ASSY 1 8 Include pos.25,26,27,28,29,30,31,32
39047 CABLE CHAIN TOWER ASSY 1 9 Include pos.33,34,35,36
46744 SHAFT (TENSION ROD PIN ASSY) 1 10 Included in pos.4
400241 WASHER 1 11 Included in pos.4
38862 PEDESTAL BEARING 1 12 Include pos. 17,18,19,20,21,22,23,24
38084 SENSOR SINGEL ASSY 2 13 See Drawing SP-52008
38085 DUAL SENSOR ASSY 1 14 See Drawing SP-52008

75267 WASHER NORD-LOCK M 8 FZB 2 15 Included in pos.4
46773 SHAFT 1 17 Included in pos.12
46765 CHAIN WHEEL 1 18 Included in pos.12
73562 BEARING 22212 CC W33 2 21 Included in pos.12
73950 KEY 12X 8X 30 DIN 6885 B TK 1 22 Included in pos.12
74243 LOCKING RING SGA 60 2 23 Included in pos.12
71328 GREASEFITTING NO.208 R1/8" 1 24 Included in pos.12
37408 CABLE CHAIN 1 25 Included in pos.8
46771 GLIDE BLOCK 1 26 Included in pos.8
75499 SCREW MC6S 5X 16 FZB 8.8 2 27 Included in pos.8
75150 NUT M 5 LOC-KING FZB 3 28 Included in pos.8
75323 WASHER BRB 5.3X10X1 FZB HB200 3 29 Included in pos.8
79834 SCREW MC6S 5X 20 FZB 1 30 Included in pos.8
79835 SCREW MC6S 5X 12 FZB 1 31 Included in pos.8

75445 WASHER NORD-LOCK M 5 FZB 1 32 Included in pos.8
38996 CABLE CHAIN TOWER 1 33 Included in pos.9
75497 SCREW MF6S 8X 35 FZB 10.9 4 34 Included in pos.9
75328 WASHER BRB 8.4X16X1.5 FZB HB2 4 36 Included in pos.9
71512 CHAIN LOCK SIMPLEX 1 1/2" 177H 4 37 included in pos.3
47468 CHAIN SIMPLEX 1 1/2"177H 119 2 38 included in pos.3
53434 LINK SHOCK ABSORBER 1 39 Included in pos.7
59899 LINK L1=341 L2=381 1 40 Included in pos.7
59897 TUBE 35X2 L=196 1 41 Included in pos.7
53435 NUT SHOCK ABSORBER 1 42 Included in pos.7
74686 NUT M30 LOC-KING FZB KLASS 8 1 43 Included in pos.7
75293 WASHER BRB 6.4X12X1.5 FZB HB2 4 45 Included in pos.7
71529 TUBE 1 1/2"CHAIN 2 47 Included in pos.7
71686 CUP SPRING 71X36X4 No18 36 48 Included in pos.7

46757 SHIM 4 49 Include in pos.5
75267 WASHER NORD-LOCK M 8 FZB 2 50 Include in pos.5
78498 SCREW M6S 8X 40 FZB 8.8 2 51 Include in pos.5
70142 CLAMP 01-110 PP 2 52
75099 SCREW M6S 6X 40 FZB 8.8 2 53
71633 NUT M30 ML6M FZB 2 54 Included in pos.7
46743 END STOP 1 55 Include in pos.5


5
9
3
8 2
4
7
6
PLOT DATE
SCALE REVISION
Exploded View
ARTICLE No
E DRAWING NUMBER
Frame, Power cabinet
A Partek Company
SP-52013
EH5 Electric Cabinet
DRAWING SP-52013
46679 MOUNTING EL.CAB. 4 0 Include pos. 5,6,7,8,9
24473 ELECTRIC CABINET 1 1
1 SEE REMARKS 1 2 Included in Electric Cabinet
77906 SCHACKLE M6 STAINLESS 2 3
86254 CHAIN HL3 L=160 SS2343 1 4
78557 RUBBER BUFFER 17-1480-50 1 5
75607 SCREW M6S 12X 40 FZB 8.8 2 6
75291 WASHER BRB 13X24X2.5 FZB HB200 3 7

• How to order spare parts and/or service
All ordering of Bromma spare parts must be done by the Bromma e-commerce
website. To order the requested spare parts some important information must be
available.
The serial no. of the spreader. See Data Sheet chapt. 3or the dataplate mounted on
main frame of the current spreader.
The requested Art no. and the quantity needed. See Spare part list.
Registered User
To be able to log in at the Bromma e-commerce site you must be a registered user.
To become a registered user you have to fill in the Application Form on the Bromma
website. After a few days you will receive an User ID and a password by e-mail.
When you are a regitered user fill in your User ID and password at the fields on the
Bromma e-commerce website (www.bromma.com) to log in. Then follow the
instructions on the screen.
Search Function
If you do not find the parts requested on the e-commerce site or if you have any other
problems finding valid part numbers you can use the search function on the website
or call your local Bromma dealer. The phone number is published on the website
at www.bromma.com/distributors/index.asp
FOR SERVICE AND SPARE PARTS PLEASE CONTACT:
BROMMA CONQUIP AB
Krossgatan 31-33
S-162 26 VÄLLINGBY
SWEDEN
Telephone no. 46 +8 620 09 00

Fax no. 46 +8 739 37 86
Telex no. 12224
To avoid damage to property or personal injury when replacing parts, always

use BROMMA CONQUIP AB original parts.

rev.2
9 • Hydraulic circuit diagrams

rev.
Bromma Group Manual
10 • Electrical wiring diagrams

rev
0 1 2 3 4 5 6 7 8 9
A A
B B
Customer : SPRB
Plant designation : A1
C
Drawing Number : BR1701282 C
Revision :
Manufacturer (Company) : BROMMA CONQUIP
Project name : BR1701282 Elec. system relay

D D
Serial Number :
Type : EH5U
Responsible for project :
BROMMA SPREADER EH5-U
E E
Created on the :
The latest revision : 09/02/2013 By : munirkh Number of pages : 28
Manufacturing site :
MACHINE TYPE: SHEET

- EH5U 1
This drawing is copyright, and is SERIAL NO.
Elec. system relay CONT.
- the property of BROMMA CONQUIP AB. 2
F
- The design and/or constructions CHECKED BY: Flyleaf TOTAL SH.
28
F
contained therein, may not be copied
or reproduced, whitout the written DRAW N BY: PLANT (=) : PLOTTED: DRAW ING NO. REV.
- STOCKHOLM SWEDEN munirkh 09/02/2013 13:42
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAW ING DATE:
09/02/2013 UNIT (+) : FILENAME: BR1701282
0 1 2 3 4 5 6 7 8 9
Table of content
Plant des. Location Page Page description Rev Revision note Date Editor
1 Flyleaf 08/31/2013 munirkh
2 Table of contents: (1 - 28) 09/02/2013 munirkh
A1 X200 3 Circuit diagram 02/19/2004 bln
A1 X200 10 Circuit diagram 09/02/2013 munirkh
A1 X200 11 Circuit diagram 03/28/2007 larssbj1
A1 X200 20 Connector designation 06/18/2004 bln
A1 X0 22 Circuit diagram plug in box 06/16/2004 bln
A1 X0 23 Cable/ Sensor Layout 06/16/2004 bln
A1 X1 24 Cabinet layout 06/16/2004 bln
A1 X200 25 Cabinet layout 03/28/2007 larssbj1
A1 X200 26 Cabinet layout 03/28/2007 larssbj1
A1 X0 27 Cable/ Sensor Layout 06/16/2004 bln
A1 X0 28 Spreader layout 06/16/2004 bln
MACHINE TYPE: SHEET

EH5U 2
the property of BROMMA CONQUIP AB. 3
The design and/or constructions CHECKED BY: Table of contents: (1 - 28) TOTAL SH.
28
STOCKHOLM SWEDEN
munirkh 09/02/2013 13:42
DRAW ING DATE:
09/02/2013 UNIT (+) : FILENAME: BR1701282
0 1 2 3 4 5 6 7 8 9
A1 A1
+X0 +X0
A -XP1 22 30 23 31 24 32 2 PE 4 5 -XP2 1 2 PE A
-WXP1 4 5 -WXP2 VI RD GN/YL

-WXP1 22 30 23 31 24 32 2 PE
-X200 :L1 :L1 :L2 :L2 :L3 :L3 :PE :PE :152 :152 :153 :153 :PE
B B
NOTE:
3 PHASE CONNECTION
RST. FOR RIGHT TURN
1 1
1 3 5 -F3 -P1 h
2A 2 2
1 3 5
-Q1 -QM1 I> I> I>
2 4 6
1
2 4 6
1 3 5
-EH1
-K1
/5.08 2
2 4 6
C C
1 3 5 1 3 5
-K2 -K3
/17.03 2 4 6 /17.04 2 4 6 -XP23 9 10
A1
+X0 -WXP23 8 9
-X200 :40 :40 :41 :41 :42 :42 -XP20 PE -XP21 PE
A1 A1
-XP23 1 6 2 7 3 8 PE +X0 -X200 :43 :44 :45 :PE +X1 -XP23 9 10
-WXP20
-WXP21
D D
1 1
-X1 :22 :23

+X0-WXP23 1 2 3 4 5 6 7
A1 1
A1 +X0 -WM1 1 2 3 PE
-EH2
+X1
2
+X0/4.02 / -WXP23:PE
+X0/6.01 -WXP20:PE
+X0/4.03 -WXP21:PE
+X0/4.05 / -WXP23:1
+X0/4.01 / -WXP23:6
+X0/4.01 / -WXP23:2
+X0/4.05 / -WXP23:7
+X0/4.01 / -WXP23:3
+X0/4.05 / -WXP23:8
U V W
3
-M1 M
5.5KW 3~ 2
E PE
E
-BRAKE1
3 PHASE PE GRAVITY POINT TIME CABINET CABINET

MOTOR M1 COUNTER HEATER HEATER
X1 CABINET
MACHINE TYPE: SHEET
- EH5U 3
F
- The design and/or constructions CHECKED BY: Circuit diagram TOTAL SH.
28
F
- STOCKHOLM SWEDEN bln A1 09/02/2013 13:42
DRAW ING DATE:
09/02/2013 UNIT (+) :
X200 FILENAME: BR1701282
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A1
+X1-WXP23:PE / /3.02
+X1-WXP21:PE /3.03
+X1-WXP23:6 / /3.01
+X1-WXP23:2 / /3.01
+X1-WXP23:3 / /3.02
+X1-WXP23:1 / /3.01
+X1-WXP23:7 / /3.02
+X1-WXP23:8 / /3.02
+X200
A A
A1
-XP21
+X1 -XP23 6 2 3 PE PE -XP23 1 7 8
-X1 :1 :2 :3 :1 :2 :3
B B
:PE
1 3 5 1 3 5 1 3 5
-QM6 I> I> I> -QM7 I> I> I> -QM8 I> I> I>
C C
2 4 6 2 4 6 2 4 6
1 3 5 1 3 5 1 3 5 1 3 5
-K6 -K7 -K9 -K8
+X0/6.08 2 4 6 +X0/6.09 2 4 6 +X200/12.02 2 4 6 2 4 6
D D
-X1 :10 :11 :12 :PE :13 :14 :15 :PE :16 :17 :18 :PE
-WM2 1 2 3 PE -WM3 1 2 3 PE -WM4 1 2 3 PE
U V W U V W U V W
3
-M2 M -M3 M -M4 M
E 2.2KW 3 ~ 2.2KW 3 ~ 3.0KW 3 ~ E
2
PE PE PE -BRAKE4
-M2 -M3 -M4

HYDRAULIC HYDRAULIC TELESCOPIC
PUMP LEFT PUMP RIGHT MOTOR
MACHINE TYPE: SHEET
- EH5U 4
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A1
+X0
A -XP1 3 1 25 A
-WXP1 3 1 25
-X200 :3 :1 :25
B 14 B
-Q1
/3.01 13
1 3
-F1
10A 2 4
-X201 :N -N.VAC / /10.00
-X201 :L -L.VAC / /13.00
PE
11 21 L N
C -SS1 C
.01 12 22 BN YL/GL BU
1 2/3.01
90-255VAC A2
-G1 -K1 3 4/3.01
-V1
----
A1 5 6/3.02
-X201 24VDC
:31 :32 :-: :-: 7 8 .04
RD RD BK BK
/8.05 / -+24VDC
/7.00 / -0VDC
-XP20 20 17 19 34 35 28
+ + - - 32 33 18
A1
+X0-WXP20
+X0-WXP20
D +X0 D
-WXP20 4 2 3 5 6 7 8 9 10
1 3
-F2
20A 2 4
A1 A1
+X1 -XP20 17 19 +X1
7
-K1
+X0/6.00 -WXP20:34
+X0/6.00 -WXP20:35
+X0/6.08 -WXP20:28
+X0/6.01 -WXP20:32
+X0/6.01 -WXP20:33
.08 8
11 21
-SS2
12 22
E E
-XP20 18 20
SPREADER SPREADER
STOP 24VDC 0VDC STOP
MACHINE TYPE: SHEET

- EH5U 5
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A1
+X1
A A
-WXP20:PE +X200/3.03
-WXP20:35 +X200/5.02
-WXP20:34 +X200/5.02
-WXP20:33 +X200/5.07
-WXP20:32 +X200/5.06
-WXP20:28 +X200/5.02
B B
-XP20 35 34 33 32 PE 28
-0VDC +X200/8.00
A1 A1
-K6 -K7
C -X2 :8 :- :PE :9 :- :PE :12 :- :PE :14 :- :PE A2 A2 C
3A 3A 3A 3A
-XP2 19 6 12 -XP3 19 6 12 -XP8 19 6 12 -X2 :15
-WXP3 VI RD GN/YL
-WXP2 GR RD/BU -WXP8 VI RD GN/YL

A1
D D
+X1
-XP13 :19 :6 :12 :13 :14
A1 A1 A1
+X2 +X3 +X8
+X0/19.09 / -WXP13:19
+X0/19.07 / -WXP13:12
+X0/19.08 / -WXP13:13
+X0/19.08 / -WXP13:14
+X0/19.09 / -WXP13:6
+ - PE + - PE + - PE
E E
1 2 /4.01 1 2 /4.03
3 4 /4.01 3 4 /4.03
5 6 /4.01 5 6 /4.03
SUPPLY SUPPLY SUPPLY SUPPLY

-K6,K7
PLUGIN BOX PLUGIN BOX PLUGIN BOX TTDC BOX
PUMPS ON
X2 X3 X8 X13
MACHINE TYPE: SHEET
- EH5U 6
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A1 PORT AND CHANNEL

+X0 IN PLUGIN BOX
A CHANNEL A=PIN 4 A
CHANNEL B=PIN 2
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
+ - + - + - + - + - + - + - + -
-S1 -S2 -S3 -S4 -S5 -S6 -S7 -S8
4 4 4 4 4 4 4 4
-WS1/S5 1 -WS2/S6 1 -WS3/S7 1 -WS4/S8 1 -WS1/S5 A -WS2/S6 A -WS3/S7 A -WS4/S8 A

A1 A1 A1 A1 A1 A1 A1 A1
+X2 +X2 +X3 +X3 +X2 +X2 +X3 +X3
B -XP1 :4 -XP2 :4 -XP1 :4 -XP2 :4 -XP1 :2 -XP2 :2 -XP1 :2 -XP2 :2
B
-WXP2 GN -WXP2 BU -WXP3 GR -WXP3 RD/BU -WXP2 GR/PK -WXP2 WH/GN -WXP3 GN -WXP3 BU
A1
+X1 -XP2 15 7 -XP3 15 7 -XP2 5 4 -XP3 5 4
C C
-XP20 1 2 3 4 5 6 7 8
-WXP20 11 12 13 14 15 16 17 18
D -XP20 1 2 3 4 5 6 7 8 D
14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12
-KA5 -KA6 -KA7 -KA8 -KA1 -KA2 -KA3 -KA4
.05 .06 .07 .08 .01 .02 .03 .04
11 11 11 11 11 11 11 11
A1 A1 A1 A1 A1 A1 A1 A1
A2 A2 A2 A2 A2 A2 A2 A2
/5.07 / -0VDC -0VDC / /8.00

14 14 14 14 14 14 14
11 .05 11 .06 11 .07 11 .08 11 .01 11 .02 11 .03 14
E 12 12 12 12 12 12 12 11 .04 E
12
24 24 24 24 24 24 24
21 /8.05 21 /8.05 21 /8.06 21 /8.06 21 /8.08 21 /8.08 21 /9.02 24
22 22 22 22 22 22 22
22
21 /9.02
34 34 34 34 34 34 34
31/10.01 31/10.01 31/10.01 31/10.01 31/10.01 31/10.01 31 /10.01 34
32 32 32 32 32 32 32 31/10.01
32
44 44 44 44 44 44 44
41/10.06 41/10.06 41/10.06 41/10.06 41/10.07 41/10.07 41 /10.07 44
42 42 42 42 42 42 42 41/10.07
42
-S1 -S2 -S3 -S4 -S5 -S6 -S7 -S8
UNLOCKED LEFT UNLOCKED LEFT UNLOCKED RIGHT UNLOCKED RIGHT LOCKED LEFT LOCKED LEFT LOCKED RIGHT LOCKED RIGHT
LANDSIDE WATERSIDE WATERSIDE LANDSIDE LANDSIDE WATERSIDE WATERSIDE LANDSIDE
MACHINE TYPE: SHEET
- EH5U 7
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A1 PORT AND CHANNEL

+X0 IN PLUGIN BOX
A CHANNEL A=PIN 4 A
/5.03 / -+24VDC -+24VDC / /9.00
CHANNEL B=PIN 2
1 3 1 3 1 3 1 3
+ - + - + - + -
-S9 -S10 -S11 -S12
4 4 4 4
-WS9 1 -WS10 1 -WS11 1 -WS12 1

21 21 21
-KA1 -KA3 -KA5
/7.01 /7.03 /7.05
22 24 22 24 22 24
B B
A1 A1 22 24 22 24 22 24
+X2 +X3 -KA2 -KA4 -KA6
/7.02 /7.04 /7.06
-XP3 :4 -XP4 :4 -XP3 :4 -XP4 :4 21 21 21
-X201 :1 :2 :3
-WXP2 WH/YL WH/GR -WXP3 GR/PK WH/GN
A1 -XP20 21 -XP21 21 -XP20 22

A1 +X0
C +X1 -XP2 16 3 -XP3 16 3 C
-WXP20 23 -WXP21 2 -WXP20 24
A1
+X1
-XP20 9 10 11 12
-XP20 21 -XP21 21 -XP20 22
+X0/6.08 +X1-0VDC +X1-0VDC /9.00
-WXP20 19 20 21 22
-XP24 2 1 -XP25 2 1 -XP24 4 3
1
D -P2 D
-XP20 9 10 11 12 -WXP24 1 2 -WXP24 3
2
-WXP25 1 2
1 1 1
-HL1 -HL4 -HL2
2 2 2
A1 A1 A1 A1 +X0-HL 1- common / /9.00

-KA9 -KA10 -KA11 -KA12 +X0-HL 4- common / /9.00
A2 A2 A2 A2
/7.09 / -0VDC -0VDC / /9.00

E E
14 14
14 14 11/9.06 11/9.06
11/9.04 11/9.04 12 12
12 12
-S9 -S10 -S11 -S12

-HL1 -HL4 -HL2 TWISTLOCK
LANDED LEFT LANDED LEFT LANDED RIGHT LANDED RIGHT
UNLOCKED LEFT UNLOCKED RIGHT LOCKED LEFT COUNTER
LANDSIDE WATERSIDE WATERSIDE LANDSIDE
MACHINE TYPE: SHEET
- EH5U 8
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/8.09 / -+24VDC -+24VDC / /10.00
A A
21 11 11 21
-KA7 -KA9 -KA11 -KA22
/7.07 /8.01 /8.03 /17.06
B 22 24 12 14 12 14 22 24 B
22 24
22 24 12 14 12 14 -KA21
-KA8 -KA10 -KA12 /17.05
21
/7.08 /8.02 /8.04
21 11 11
-X201 :4 :5 :6 :7 :8
C -XP21 22 -XP20 23 11
A1 -XP21 23 -XP20 24 -XP21 24 C
-KA13 +X0
.04
-WXP20
-WXP21
12 14
A1 -WXP21 4 26 5
+X0 -WXP21 3 -WXP20 25
A1
A1 +X1
+X1-XP21 22 +X1-XP20 23 -KT1 M -XP21 23 24 -XP20 24
0.5s L
/8.09 +X1-0VDC
+X1-0VDC /12.01
+X1-XP25 4 3 +X1-XP24 7 5 -XP25 7 5 9 8 -XP24 8 9
D D
-WXP25 3 -WXP24 4 -WXP25 4 5

-WXP24 5
1 1 A1 A1 1 1 1
-HL5 -HL3 -KA13 -KA14 -HL6 -HL8 -HL7
2 2 A2 A2 2 2 2
/8.09 / +X0-HL 1- common
/8.09 / +X0-HL 4- common
/8.09 / -0VDC -0VDC / /10.00

14 14
11.06 11/10.01
12 12
E 24 E
21/10.08
22
-HL5 -HL3 LANDED LANDED -HL6 -HL7 -HL8

LOCKED RIGHT LANDED LEFT LEFT RIGHT LANDED RIGHT TOWER IN CENTRE
AND ALL LANDED LEFT / RIGHT
MACHINE TYPE: SHEET
- EH5U 9
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A1 A
+X0 -XP1 15 14 8 7 35
-WXP1 15 14 8 7 35
-X200 :15 :14 :8 :7 :35

/17.03 / -L.VAC -L.VAC / /12.00
/5.09 / -N.VAC -N.VAC / /11.00
A2 A1 A2 A1 13 14 13 14 13 14
B B
-KA100 -KA101 -KA30 -KA31 -KA32
14 13 14 13 A1 A2 A1 A2 A1 A2
/9.09 / -+24VDC -+24VDC / /11.00
11
-KA14
/9.06
12 14
34 32 34 32 A1
-KA1 -KA5 24 22 -KT2 M
C /7.01
31
/7.05
31 44 42 44 42 -KA14 C
/9.06 L
31 31 32 34 32 34 -KA1 -KA5 21
/7.01 /7.05
-KA2 -KA6 -KA17 -KA16 41 41
/7.02 /7.06 .04 .03
34 32 34 32 31 31 41 41
-KA2 -KA6
-X201 :17 /7.02 /7.06
44 42 44 42
34 32 34 32
-KA3 -KA7
/7.03 /7.07
31 31 GRAV.POINT 3 44 42 44 42
31 31 AUT. RETURN
-SB1 -KA3 -KA7
/7.03 /7.07
-KA4 -KA8 OFF - ON 4 41 41
/7.04 /7.08
34 32 34 32 41 41
D -KA4 -KA8 D
/7.04 /7.08
21 44 42 44 42
-KA37
/14.05
22 24
A1 A1
-X201 :19
-KA16 -KA17
A2 A2 -TELEPERM / /11.00
-UNLOCKED / /14.00
/9.09 / -0VDC -0VDC / /11.00

14 14
11/11.01 11/11.03
12 12
E 34 34 E
32
31 .04 32
31 .03
UNLOCK LOCK UNLOCK LOCK LANDED

CMD CMD SIGNAL SIGNAL SIGNAL
MACHINE TYPE: SHEET

- EH5U 10
F
28
F
- STOCKHOLM SWEDEN munirkh A1 09/02/2013 13:42
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A1
A +X0 -XP1 19 18 A
-WXP1 19 18
-X200 :19 :18

/10.09 / -+24VDC -+24VDC / /12.00
/10.09 / -N.VAC -N.VAC / /12.00
11 11
-KA16 -KA17
B /10.03 /10.04
B
14 12 14 12
A2 A1 A2 A1
11 11
-XP21 25 -XP20 25 26 -XP21 26 -KA105 -KA27 -KA28 -KA106
/18.03 /18.04
12 14 12 14
14 13 14 13
A1
+X0 -WXP21 6 -WXP20 27 28 -WXP21 7
/10.09 / -TELEPERM
A1
C +X1 -XP21 25 -XP20 25 26 -XP21 26 21 21
C
-KA19 -KA20
.05 .08
24 22 22 24
-XP3 1 -XP2 1 18 -XP3 18
11 11
-WXP3 WH/YL -WXP2 BL -WXP2 YL/BN -WXP3 WH/GR -KA25 -KA26
/18.01 /18.02
14 12 14 12
A1 A1 A1 A1
+X3 +X2 +X2 +X3
D -XP8 :4 -XP8 :4 :2 -XP8 :2 D
44 42 44 42
-KA20 -KA19
.08 .05
41 41
-WY15/Y16 B -WY7/Y8 B -WY7/Y8 BU -WY15/Y16 BU
A1 A1 A1 A1
-Y15 -Y7 -Y8 -Y16 A1 A1
A2 A2 A2 A2 -KA19 -KA20
A2 A2
/10.09 / -0VDC -0VDC / /14.00

E E
14 14
11/12.01 11/12.02
12 12
24 24
22
21 .06 22
21 .07
44 44
42
41 .08 42
41 .05
-Y15 -Y7 -Y8 -Y16 RETRACT EXPAND
TWISTLOCK TWISTLOCK TWISTLOCK TWISTLOCK TELESCOPE TELESCOPE
UNLOCK UNLOCK LOCK LOCK CMD CMD
MACHINE TYPE: SHEET
- EH5U 11
F
28
F
- STOCKHOLM SWEDEN larssbj1 A1 09/02/2013 13:42
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
A1
/13.02
+X0 -XP1 13
-WXP1 13
B B
-X200 :13
/11.09 / -+24VDC -+24VDC / /14.00
/10.09 / -L.VAC -L.VAC / /18.00
11 11
-KA19 -KA20
/11.05 /11.08 12 14
14 12 14 12
-KA114
.03
A1 A1 11
C -KT3 M -KT4 M 12 14 C
0.3s L 0.3s L -KA115
/13.01
11
-XP20 15 16 12 14
-KA116
22 24 /13.03
11
A1 -KA109 12 14
+X0 -WXP20 29 30 .07
21 -KA117
/13.05
11
12 14
A1 -KA118
+X1 -XP20 15 16 /13.07
11
D D
22 22
-K9 -K8
21 21
A1 -K9 A1
-K8
A2 A2 A1 A1
-KA114 -KA109
A2 A2
+X200/9.09 -0VDC
E /11.09 / -N.VAC -N.VAC / /14.00

E
1 2 +X0/4.06 1 2 +X0/4.05 14
14 11/13.02
3 4 +X0/4.06 3 4 +X0/4.05 12
11 .04 12
24
5 6 +X0/4.06 5 6 +X0/4.05 24 21 .03
21/14.00 22
22
22 21 .02 22 21 .01
-K8 -K9 POWER ON ALL FLIPPERS UP
RETRACT EXTEND SAFE HOLD
TELESCOPE TELESCOPE FOR FLIPPERS
MACHINE TYPE: SHEET
- EH5U 12
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
A1
/12.07
+X0 -XP1 9 10 12 11
-WXP1 9 10 12 11
B B
-X200 :9 :10 :12 :11
/5.09 / -L.VAC -L.VAC / /17.00
C 11
C
-KA109
/12.07
14 12
12 14 12 14 12 14 12 14
-KA110 -KA111 -KA112 -KA113
.02 .04 .06 .08
11 11 11 11
D D
A1 A1 A1 A1 A1 A1 A1 A1
A2 A2 A2 A2 A2 A2 A2 A2
E .09 / -N.VAC -N.VAC / .00

E
14 14 14 14 14 14 14 14
11/12.04 11 .02 11/12.05 11 .04 11/12.06 11 .06 11 /12.06 11 .08
12 12 12 12 12 12 12 12
24 24 24 24
21/14.01 21/14.02 21 /14.03 21/14.04
22 22 22 22
GREEN BLACK WHITE RED

. . FLIPPERS
. FLIPPER
. . FLIPPER
. FLIPPERS
. .
DOWN DOWN DOWN DOWN
MACHINE TYPE: SHEET
- EH5U 13
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
A1
+X0 -XP1 16 17
-WXP1 16 17
-X200 :16 :17
/12.08 / -N.VAC
B B
A2 A1 A2 A1
-KA107 -KA108
14 13 14 13
/12.08 / -+24VDC -+24VDC / /17.00
/10.09 / -UNLOCKED
21
-KA114
C /12.03
22 24
C
21 21 21 21
-KA110 -KA111 -KA112 -KA113 11 31
/13.02 /13.04 /13.06 /13.08 -KA21 -KA21
22 24 22 24 22 24 22 24
/17.05 /17.05
14 12 34 32
-XP21 1 2 3 4 5 7 9 11 13 14 15 16
32 34 12 14
D -KA22 -KA22 D
/17.06 /17.06
31 11
12 14
-KA37
.05
11
-X201 :26
/16.02 +X1-WXP21:1
/15.06 +X1-WXP21:2
/16.01 +X1-WXP21:3
/15.05 +X1-WXP21:4
/15.08 +X1-WXP21:5
/15.07 +X1-WXP21:7
/15.04 +X1-WXP21:9
/15.03 +X1-WXP21:11
/15.02 +X1-WXP21:13
/16.04 +X1-WXP21:14
/15.01 +X1-WXP21:15
/16.03 +X1-WXP21:16
-X201 :27
A1 A1 A1
-KA37 -KA35 -KA36
A2 A2 A2
E /11.09 / -0VDC -0VDC / /17.00

E
14 14 14
12
11 .05 12
11/17.03
12
11/17.04
24
21/10.06
22
UP -Y3 -Y9 UP -Y13 UP -Y5 UP -Y1 -Y11 G.P. TO WHITE G.P. TO BLACK
GREEN FLIPPERS BLACK FLIPPER WHITE FLIPPER RED FLIPPERS LEFT SIDE RIGHT SIDE
DOWN -Y4 -Y10 DOWN -Y14 DOWN -Y6 DOWN -Y2 -Y12 CMD CMD
MACHINE TYPE: SHEET
- EH5U 14
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
+X1-WXP21:15 /14.04
+X1-WXP21:13 /14.04
+X1-WXP21:11 /14.03
+X1-WXP21:9 /14.03
+X1-WXP21:4 /14.01
+X1-WXP21:2 /14.01
+X1-WXP21:7 /14.02
+X1-WXP21:5 /14.02
B B
A1
+X0 -WXP21 9 10 11 16 13 8 15 12
A1
+X1 -XP21 15 13 11 9 4 2 7 5
C C
-XP2 9 17 13 2 -XP3 9 17 13 2
-WXP2 BN/GN WH YL PK -WXP3 BL YL/BN BN/GN WH
A1 A1
+X2 +X3
-XP5 :2 :4 -XP6 :2 :4 -XP5 :2 -XP5 :4 -XP6 :2 -XP6 :4
D D
-WY1/Y2 B BU -WY5/Y6 B BU -WY9/Y10 B BU -WY13/Y14 B BU
-Y1-Y2 -Y5-Y6 -Y9-Y10 -Y13-Y14

1 B A 1 1 B A 1 1 B A 1 1 B A 1
U U U U U U U U
2 2 2 2 2 2 2 2
E E
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-Y2 DOWN -Y1 UP -Y6 DOWN -Y5 UP -Y10 DOWN -Y9 UP -Y14 DOWN -Y13 UP
RED FLIPPER RED FLIPPER BLUE FLIPPER BLUE FLIPPER GREEN FLIPPER GREEN FLIPPER YELLOW FLIPPER YELLOW FLIPPER
LEFT LEFT LEFT LEFT RIGHT RIGHT RIGHT RIGHT
MACHINE TYPE: SHEET
- EH5U 15
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
+X1-WXP21:16 /14.04
+X1-WXP21:14 /14.04
+X1-WXP21:3 /14.01
+X1-WXP21:1 /14.01
B B
A1
+X0 -WXP21 17 25 19 14
A1
+X1 -XP21 3 1 16 14
C C
-XP2 10 11 -XP3 10 11
-WXP2 GR/BN BN -WXP3 YL PK
A1
A1 +X3
+X2 -XP7 :2 :4 -XP7 :2 :4
D D
-WY3/Y4 B BU -WY11/Y12 B BU
-Y3-Y4 -Y11-Y12
1 B A 1 1 B A 1
U U U U
2 2 2 2
E E
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-Y4 DOWN -Y3 UP -Y12 DOWN -Y11 UP
GREEN FLIPPER GREEN FLIPPER RED FLIPPER RED FLIPPER
LEFT LEFT RIGHT RIGHT
MACHINE TYPE: SHEET
- EH5U 16
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A1
A +X0 A
-XP1 20 21 A1
+X0
1 3 1 3 1 3 1 3
-WXP1 20 21
+ - + - + - + -
-S52 -S53 -S54 -S55
4 4 4 4
-X200 :20 :21 -WS52/53 1 A -WS54 1 -WS55 1
/13.09 / -L.VAC -L.VAC / /10.00 A1

+X8
B -XP3 :4 :2 -XP1 :4 -XP2 :4
B
13 14 13 14
-KA33 -KA34
A1 A2 A1 A2 11 11
-KA35 -KA36 -WXP8 GR RD/BU GN BU
/14.06 /14.08
12 14 12 14
A1
11 11 +X1 -XP8 16 8 15 5
-KA23 -KA24
C .07
12 14
.08
12 14
C
42 44 42 44 -XP21 19 35 17 18
-KA21 -KA22 A1 A1
.05 .06 -KT5 -KT6
41 41 M M
0.5s L 0.5s L
/14.09 / -+24VDC
-WXP21 20 21 22 23
21 21
-K3 -K2
.04 22 .03 22
D D
-XP21 19 35 17 18
A1 A1 A1 A1 A1 A1
-K2 -K3 -KA21 -KA22 -KA23 -KA24
A2 A2 A2 A2 A2 A2
/14.09 / -0VDC -0VDC / /18.00
14 14
11/14.07 11/14.08
1 2 /3.05 1 2 /3.06 12 12 14
E 24 24
11 .03 14 E
12 11.04
3 4 /3.05 3 4 /3.06 21 /9.08 21 /9.08 12
22 22
5 6 /3.06 5 6 /3.07 34 34
31/14.08 31/14.07
21 22 .04 21 22 .03 32 32
44 44
42
41 .01 42
41 .02
G.P. AT LEFT G.P. AT RIGHT G.P. TO WHITE G.P. TO BLACK -S52 -S53 -S54 -S55
WHITE BLACK LEFT SIDE RIGHT SIDE G.P. AT LEFT G.P. AT RIGHT G.P. END STOP G.P. END STOP
SIGNAL SIGNAL LEFT RIGHT
MACHINE TYPE: SHEET
- EH5U 17
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
NOTE:
A1 THE SENSING RANGE OF S83
A +X0 OPTION IS ADJUSTED BY HOLDING A

SOLID PIECE IN FRONT OF
A
1 3 1 3 THE SENSOR AT REQUIRED
1 3 1 3 1 3 1 3 + - 2 + - RANGE AND CONNECT THE WIRE FROM
+ - + - + - + - -S83- -S84 TERMINAL X2 PIN 6 IN CABINET X1:
TO 24VDC FOR NEAR RANGE
-S13 -S16 -S14 -S114
4 4 TO OVDC FOR FAR RANGE
FOR 1.5S
4 4 4 4
-WS83 1 2 -WS84 1
-WS13 1 -WS16 1 -WS14/114 1 A A1
+X0 -XP1 34 36
A1
+X8
-XP6 :4 -XP8 :4 -XP7 :4 :2 -XP4 :4 :2 -XP5 :4 -WXP1 34 36
B B
-X200 :34 -X200 :36
/12.08 / -L.VAC
-WXP8 GR/PK WH/GN WH/YL WH/GR BL YL/BN BN/GN 13 14

12 14
-KA38 -KA39
A1 .08
11
+X1 -XP8 2 1 11 10 3 14 17 A1 A2
C C
-XP20 13 14 29 30 27 -X2 :6 -XP20 31

-TTDS dissable / +X0/19.01
-XP21 20
-WXP20 31 32 33 34 35
A1
+X0
/19.03 / -WXP21:20
D D
-XP20 13 14 29 30 27 31
-X201 :28 :29

A1 A1 A1 A1 A1
-KA25 -KA26 -KA27 -KA28 -KA39
A2 A2 A2 A2 A2
E /17.09 / -0VDC
E
14
11/11.05 14 14 14 14
12 11/11.08 11/11.06 11/11.07 11.08
12 12 12 12
24 24
21 21
22 22
-S13 -S16 -S14 -S114 -S83 -S84 -S83+S84 -TTDC OK

. 20` TELESCOPE 40` TELESCOPE 30` RET TELESCOPE 30` EXP TELESCOPE HEIGHT INDICATION
. HEIGHT INDICATION
. HEIGHT INDICATION OPTION .
POSITION POSITION POSITION POSITION OPTION
MACHINE TYPE: SHEET
- EH5U 18
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A1 / -+24VDC
+X200
A A
+X1-WXP13:12 / /6.07
+X1-WXP13:14 / /6.07
+X1-WXP13:13 / /6.07
+X1-WXP13:19 / /6.06
21 21
+X1-WXP13:6 / /6.06
-KA119 -KA121
+X1-WXP13:16 /
+X1-WXP13:3 /
+X1-WXP13:5 /
24 22 24 22
13 21
-SB2
14
-KA120
24 22 TTDS
/18.09 / -TTDS dissable OPTION -XP13 12 16 3 14 5 13 6 19
A1
NOTE: -WXP21 +X1
-XP21 20 -XP13 1
+X200/18.08 / -WXP21:20 18
B Remove jumper B
on SB2 on
BN/GN
spreader with TTDS
GN/YL
YL/BN
GR
GN
BU
BN
YL
VI
-WXP13
1 3 1 3 1 3 1 3 1 3 1 3 1 3
+ - + - + - + - + - + - + -
-S96 -S95 -S94 -S93 -S92 -S91 -S90
C 4 4 4 4 4 4 4 C
-WS95 4 2 3 -WS93 4 2 3 -WS91 4 2 3
-WS96 4 2 3 -WS94 4 2 3 -WS92 4 2 3 -WS90 4 2 3
A1 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 -XPTTDC1 C I H G F E D B A
+X13
D -XPS96 -XPS95 -XPS94 -XPS93 -XPS92 -XPS91 -XPS90 D
TTDS OK 2
TTDS FAULT 2
COMMON 2
TTDS OK 1
TTDS FAULT
COMMON 1
-
+
24VDC
0VDC
S96
S95
S94
S93
S92
S91
S90
E LOGIC + E
MACHINE TYPE: SHEET

- EH5U 19
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A
SPREADER CONNECTOR A
XP1 SPREADER SOCKET

1 CONTROL VOLTAGE L
2 PROTECTION EARTH PE
3 SPREADER PILOT N
4 CONTROL VOLTAGE HEATER
5 CONTROL VOLTAGE HEATER
B 6 SPARE B
7 TWL LOCK SIG
8 TWL UNLOCK SIG XP1 PIN DESCRIPTION
9 GREEN FLIPPERS DOWN CMD
10 BLACK FLIPPERS DOWN CMD
1 2 3 4
11 RED FLIPPERS DOWN CMD
12 WHITE FLIPPER DOWN CMD 5 6 7 8 9
13 ALL FLIPPERS UP CMD 10 11 12 13 14 15

NOTE:
14 TWL LOCK CMD Plug is to be filled
15 TWL UNLOCK CMD 16 17 18 19 20 21 22
C
with Elastosil RT607A C
16 MOVE G.P. TO WHITE CMD
23 24 25 26 27 28
17 MOVE G.P. TO BLACK CMD or similar Compound
18 EXPAND TELESCOPE CMD 29 30 31 32 33
19 RETRACT TELESCOPE CMD 34 35 36 37

20 G.P. AT LEFT WHITE SIG
RED POINT
21 G.P. AT RIGHT BLACK SIG
22 POWER SUPPLY L1
MALE INSERT
23 POWER SUPPLY L2
24 POWER SUPPLY L3
25 NEUTRAL N SOCKET= ODU 309 020 000 554 000 BROMMA Nr.73523
D 26 SPARE INSERT = ODU 309 803 150 037 151 BROMMA Nr.74410 D
27 SPARE
28 SPARE
29 SPARE
30 POWER SUPPLY L1
31 POWER SUPPLY L2
32 POWER SUPPLY L3
33 SPARE SIG
34 H.I.S (OPTION) SIG
35 ALL LANDED SIGNAL SIG
E 36 TTDS OK (OPTION) SIG E
37 PROTECTION EARTH PE
MACHINE TYPE: SHEET

- EH5U 20
F
- The design and/or constructions CHECKED BY: Connector designation TOTAL SH.
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
MOTOR WITH BRAKE AND CURRENT RELAY
SR
B B
ws rt
ws bl
C BGE C
ws
1
W2 U2 V2 rt
2
BS
3
D
TS
4 D
U1 V1 W1 bl
5
E E
L1 L2 L3
MACHINE TYPE: SHEET

- EH5U 21
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A CONNECTION BOX "ASB-ACTUATOR/SENSOR" A
"8 X2 WAYS WITH BUILT-IN CABEL"
- 19 PIN CONNECTOR BAYONET + PE

6 7 15 4 5 8 16 14 3 9 17 13 2 10 11 18 1 19 12
B B
C C
D D
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
Ch: B
Ch: A
Ch: B
Ch: A
Ch: B
Ch: A
Ch: B
Ch: A
+ - + - + - + -
PE
PE
PE
PE
XP 1 XP 3 XP 5 XP 7
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
E E
Ch: B
Ch: A
Ch: B
Ch: A
Ch: B
Ch: A
Ch: B
Ch: A
+ - + - + - + -
PE
PE
PE
PE
XP 2 XP 4 XP 6 XP 8
MACHINE TYPE: SHEET

- EH5U 22
F
- The design and/or constructions CHECKED BY: Circuit diagram plug in box TOTAL SH.
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
External cable connection X1 cabinet / EH5
CONTACT CABLE GLANDS CABLE

B 1 XP2 WXP2
10 PG16 WM2 B
2 XP3 WXP3
11 PG16 WM3
3 XP8 WXP8
12 PG16 WM4
4 XP24 WXP24
13 PG16 PLUG
5 XP25 WXP25
6 SPARE .
7 SPARE .
C C
8 XP13 WXP13 (Option)
9 SPARE .
D D
4 5 8 9 12 13
1 2 3 6 7 10 11
E E
MACHINE TYPE: SHEET

- EH5U 23
F
- The design and/or constructions CHECKED BY: Cable/ Sensor Layout TOTAL SH.
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 . 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
Internal layout X1 cabinet EH5

Distance between cable trunk and edge 9mm
Cable trunk is 40mm

B Width 25mm B
if nothing else is written
+X200/12.01
124.9967 mm
120.0233 mm
X1
-K6 -K7 -K9
-QM6 -QM7 -QM8 700571
C
405mm C
120.0200 mm
-EH2
X2
Width 60mm
D D
750mm
E E
MACHINE TYPE: SHEET

- EH5U 24
F
- The design and/or constructions CHECKED BY: Cabinet layout TOTAL SH.
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A
GORETEX VENT PLUG
External layout X200 cabinet (glands,plugs) EH5 GORETEX VENT PLUG
A
700984, 700985 700984, 700985

Assembly from the outside Assembly from the outside
B GLANDS CABLE B
3 PLUG .
4 PLUG .
5 PLUG .
6 PLUG .
7 PLUG .
C 8 PLUG .
C
10 PG16 WM1
11 PG16 WXP2 See spreader layout X0 (HNA Stecker)
12 PG36 WXP1 See circuit diagram X0
Q1
D D
SB1
SS1
6 7 8 10 11
SB2
1 2 9 13
E 3 4 5 12 E
MACHINE TYPE: SHEET

- EH5U 25
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A
Internal layout X200 cabinet EH5 Heater R1 to be A
bolted on sheild plate
Cable trunk is 40mm, Width 25mm

if nothing else is written
/18.08
-EH1
115mm
-KA115
-KA116
-KA117
-KA118
-KA39
-KA38
-KA34
-KA30
-KA31
-KA32
-KA33
X200
B B
115mm
-KA100
-KA10
-KA11
-KA12
-KA16
-KA17
-KA19
-KA20
-KA13
-KA14
-KA1
-KA2
-KA3
-KA4
-KA5
-KA6
-KA7
-KA8
-KA9
-KA101
-KA105
-KA106
C -KA107 C
-KA108
=A1+X200-KA109
730mm
-KA110
PCU to mounted with
=A1+X200-KA22
heat transfer conpound -KA111

Contactor K1,K2 to be
-KA112
120mm bolted on mountingpanel
-KA27
-KA28
-KA23
-KA24
-KA25
-KA26
-KA35
-KA36
-KA37
-KA21
-KT1
-KT2
-KT3
-KT4
-KT5
-KT6
-KA113
-KA114
D D
-QM1
140mm
-K2
X201 2A
=A1+X200-G1
-P1
-F1 -F2 -F3
-P2
-K1
E E
Width 60mm
735mm
MACHINE TYPE: SHEET
- EH5U 26
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
External cable connection between X1, X200 cabinet / EH5
B B
CABINET
X200
CABINET
X1
XP20
XP21
C C
XP23
XP21
XP20
XP23
WXP23
Part no. 39664
D D
WXP21
Part no. 39040
WXP20
Part no. 39040
E E
MACHINE TYPE: SHEET

- EH5U 27
F
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
XP1
A A
X200 CABINET
B B
H4-H5-H6-H8
M1
H1 = GREEN H8 = ORANGE (Option)

H2 = RED H6 = WHITE
H3 = WHITE H5 = RED
H7 = ORANGE (Option) H4 = GREEN
C
WATERSIDE C
S2 UNLOCK XP2 (HNA Stecker) S3 UNLOCK
2 S6 LOCK
S14, S114 30' POS.
S7 LOCK
3
GREEN S10 LANDED TTDC S11 LANDED GREEN
Y1-Y2 S13 20' POS. OPTION X200 CABINET
Y3-Y4
Y5-Y6
Y7-Y8
6
X2 BLACK
M3
D D
M4
5 M2 X3
WHITE
Y9-Y10
Y11-Y12
Y13-Y14
S16 40' POS.
S1 UNLOCK S83 H.I.S X1 CABINET X8 S84 H.I.S S4 UNLOCK
Y15-Y16
1 S5 LOCK OPTION OPTION S8 LOCK 4
S54 S52 S53 S55
E RED S9 LANDED
TOWER STOP TOWER LEFT TOWER RIGHT TOWER STOP
S12 LANDED RED E
LEFT CENTRE CENTRE RIGHT
LEFT LANDSIDE RIGHT
MACHINE TYPE: SHEET

- EH5U 28
- the property of BROMMA CONQUIP AB.
F
- The design and/or constructions CHECKED BY: Spreader layout TOTAL SH.
28
F
DRAW ING DATE:
09/02/2013 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
Bromma Group Manual
0 1 2 3 4 5 6 7 8 9
A A
BROMMA CONQUIP
KROSSGATAN 31-33
SE-162 50 VÄLLINGBY
SWEDEN
E-mail : sales@bromma.com
Tel : +46 (0)8 620 09 00
B B
Customer : -
Plant designation : A1
C
Drawing Number : 39825 C
Revision : e
Manufacturer (Company) : BROMMA CONQUIP
Project name : Elec. peripherals X0 spreader

D D
Serial Number : .
Types : EH5
Responsible for project :
Sub. drawings : BROMMA SPREADER EH5

E E
Created on the :
The latest revition : 2005-12-22 By : bln Number of pages : 26
Manufacturing site :
MACHINE TYPE: SHEET

- EH5 1
Elec. peripherals X0 spreader CONT.
- the property of BROMMA CONQUIP AB. . 2
F
- The design and/or constructions CHECKED BY: Flyleaf TOTAL SH.
26
F
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- User31 2005-12-22 14:07
consent of the owner. STOCKHOLM SWEDEN
DRAWING DATE:
2003-05-08 UNIT (+) : FILENAME: 39825 e
0 1 2 3 4 5 6 7 8 9
Table of content
Plant des. Location Page Page description Rev Revision note Date Editor
1 Flyleaf 2003-05-08 User31
2 Table of contents: (1 - 26) 2005-12-22 bln
A1 X0 3 Circuit diagram X2 2004-10-01 LAT
A1 X0 4 Circuit diagram X2 2003-05-28 User31
A1 X0 9 Circuit diagram 2003-06-04 User31
A1 X0 11 Circuit diagram 2005-12-22 bln
A1 X0 13 Cable/ Sensor Layout 2003-05-28 User31
A1 X0 16 Circuit diagram plug in box 2003-05-28 User31
A1 X0 17 Spreader layout 2003-05-28 User31
18 Parts list (grouped): ( - ) 2005-09-22 bln
19 Parts list: ( - ) 2005-09-22 bln
20 CABLE LIST 2005-09-22 bln
MACHINE TYPE: SHEET

EH5 2
the property of BROMMA CONQUIP AB. . 3
The design and/or constructions CHECKED BY: Table of contents: (1 - 26) TOTAL SH.
26
bln 2005-12-22 14:07
DRAWING DATE:
2005-12-22 UNIT (+) : FILENAME: 39825 e
0 1 2 3 4 5 6 7 8 9
A A
-Installation material1
1 3 1 3 1 3 1 3 1 3 1 3
+ - + - + - + - + - + -
-S1 -S5 -S2 -S6 -S9 -S10
4 4 4 4 4 4
B B
-WS1/S5 A B -WS2/S6 A B -WS9 A -WS10 A
A1
+X2
PORT AND CHANNEL -XP1 :4 :2 -XP2 :4 :2 -XP3 :4 :2 -XP4 :4 :2

+ - PE
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
C C
-WXP2 WH GR/PK GN RD/BU YL WH/GN GR BN/GN BN BU GN/YL
-XP2 15 7 5 4 16 8 3 14
D D
/ +X1-WXP2:15
/ +X1-WXP2:16
/ +X1-WXP2:7
/ +X1-WXP2:5
/ +X1-WXP2:4
/ +X1-WXP2:3
19 6 12
/ +X1-WXP2:19
/ +X1-WXP2:6
/ +X1-WXP2:12
E E
-S1 -S5 -S2 -S6 -S9 -S10 SUPPLY

UNLOCKED LEFT LOCKED LEFT UNLOCKED LEFT LOCKED LEFT LANDED LEFT LANDED LEFT PLUGIN BOX
LANDSIDE LANDSIDE WATERSIDE WATERSIDE LANDSIDE WATERSIDE X2
MACHINE TYPE: SHEET
- EH5 3
F
- The design and/or constructions CHECKED BY: Circuit diagram X2 TOTAL SH.
26
F
- LAT A1 2005-12-22 14:07
DRAWING DATE:
2004-10-01 UNIT (+) :
X0 FILENAME: 39825 e
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
-Y1-Y2 -Y5-Y6 -Y3-Y4 -Y7-Y8

2 A B 2 2 A B 2 2 A B 2 2 A B 2
U U U U U U U U
1 1 1 1 1 1 1 1
B B
-WY1/Y2 A B -WY5/Y6 A B -WY3/Y4 A B -WY7/Y8 A B
A1
+X2

IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
C C
-WXP2 PK WH/YL RD YL/BN BL WH/GR VI GR/BN
-XP2 17 9 2 13 11 10 1 18
D D
/ +X1-WXP2:17
/ +X1-WXP2:13
/ +X1-WXP2:11
/ +X1-WXP2:10
/ +X1-WXP2:18
/ +X1-WXP2:9
/ +X1-WXP2:2
/ +X1-WXP2:1
E E
-Y1 UP -Y2 DOWN -Y5 UP -Y6 DOWN -Y3 UP -Y4 DOWN -Y7 -Y8
RED FLIPPER RED FLIPPER BU/ WH FLIPPER BU/ WH FLIPPER GREEN FLIPPER GREEN FLIPPER TWISTLOCK TWISTLOCK
LEFT GABLE LEFT GABLE LEFT GABLE LEFT GABLE LEFT GABLE LEFT GABLE UNLOCK LEFT LOCK LEFT
MACHINE TYPE: SHEET
- EH5 4
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
1 3 1 3 1 3 1 3 1 3 1 3
+ - + - + - + - + - + -
-S3 -S7 -S4 -S8 -S11 -S12
4 4 4 4 4 4
B B
-WS3/S7 A B -WS4/S8 A B -WS11 A -WS12 A
A1
+X3

+ - PE
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
C C
-XP3 15 7 5 4 16 8 3 14
D D
/ +X1-WXP3:15
/ +X1-WXP3:16
/ +X1-WXP3:7
/ +X1-WXP3:5
/ +X1-WXP3:4
/ +X1-WXP3:3
-XP3 19 6 12
/ +X1-WXP3:19
/ +X1-WXP3:6
/ +X1-WXP3:12
E E
-S3 -S7 -S4 -S8 -S11 -S12 SUPPLY

UNLOCKED RIGHT LOCKED RIGHT UNLOCKED RIGHT LOCKED RIGHT LANDED RIGHT LANDED RIGHT PLUGIN BOX
WATERSIDE WATERSIDE LANDSIDE LANDSIDE WATERSIDE LANDSIDE X3
MACHINE TYPE: SHEET
- EH5 5
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-14 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
-Y9-Y10 -Y13-Y14 -Y11-Y12 -Y15-Y16

2 A B 2 2 A B 2 2 A B 2 2 A B 2
U U U U U U U U
1 1 1 1 1 1 1 1
B B
-WY9/Y10 A B -WY13/Y14 A B -WY11/Y12 A B -WY15/Y16 A B
A1
+X3

IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
C C
-XP3 17 9 2 13 11 10 1 18
D D
/ +X1-WXP3:17
/ +X1-WXP3:13
/ +X1-WXP3:11
/ +X1-WXP3:10
/ +X1-WXP3:18
/ +X1-WXP3:9
/ +X1-WXP3:2
/ +X1-WXP3:1
E E
-Y9 UP -Y10 DOWN -Y13 UP -Y14 DOWN -Y11 UP -Y12 DOWN -Y15 -Y16
GREEN FLIPPER GREEN FLIPPER YL/ BL FLIPPER YL/ BL FLIPPER RED FLIPPER RED FLIPPER TWISTLOCK TWISTLOCK
RIGHT GABLE RIGHT GABLE RIGHT GABLE RIGHT GABLE RIGHT GABLE RIGHT GABLE UNLOCK RIGHT LOCK RIGHT
MACHINE TYPE: SHEET
- EH5 6
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
NOTE:
THE SENSING RANGE OF S83
IS ADJUSTED BY HOLDING A
A SOLID PIECE IN FRONT OF
A
THE SENSOR AT REQUIRED
RANGE AND PUT A WIRE FROM
TERMINAL X2 PIN 6 IN CABINET X1:
TO 24VDC FOR NEAR RANGE
TO 0VDC FOR FARE RANGE
1 3 1 3 1 3 1 3 1 3 FOR 1.5S
+ - + - + - + - + - 2
-S54 -S55 -S52 -S53 -S83-
4 4 4 4 4
B B
-WS54 4 -WS55 4 -WS52/53 A B -WS83 A B
A1
+X8

+ - PE
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
C C
-XP8 15 7 5 4 16 8 3 14
D D
/ +X1-WXP8:15
/ +X1-WXP8:16
/ +X1-WXP8:14
/ +X1-WXP8:5
/ +X1-WXP8:8
/ +X1-WXP8:3
-XP8 19 6 12
/ +X1-WXP8:19
/ +X1-WXP8:6
/ +X1-WXP8:12
E E
-S54 G.P. -S55 G.P. -S52 G.P. -S53 G.P. -S83 SET RANGE SUPPLY
TOWER STOP TOWER STOP TOWER LEFT TOWER RIGHT HEIGHT INDICATION S83 PLUGIN BOX
LEFT RIGHT CENTRE CENTRE LEFT (OPTION) (OPTION) X8
MACHINE TYPE: SHEET
- EH5 7
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-06-05 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
1 3 1 3 1 3 1 3 1 3
+ - + - + - + - + -
-S84 -S13 -S14 -S114 -S16
4 4 4 4 4
B B
-WS84 A -WS13 A -WS14/114 A B -WS16 A
A1
+X8

IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
C C
-XP8 17 9 2 13 11 10 1 18
D D
/ +X1-WXP8:17
/ +X1-WXP8:11
/ +X1-WXP8:10
/ +X1-WXP8:2
/ +X1-WXP8:1
E E
-S84 -S13 -S14 -S114 -S16

HEIGHT INDICATION 20' TELESCOPE 30' TELESCOPE 30' TELESCOPE 40' TELESCOPE
RIGHT (OPTION) POSITION POS. RETRACT POS. EXTEND POSITION
MACHINE TYPE: SHEET
- EH5 8
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
CABINET X200 CABINET X1

+X200- +X1-
/ -X1:PE M2
/ -X1:PE M3
/ -X1:PE M4
/ -X200:PE.M1
/ -X1:10
/ -X1:11
/ -X1:12
/ -X1:13
/ -X1:14
/ -X1:15
/ -X1:16
/ -X1:17
/ -X1:18
/ -X200:43
/ -X200:44
/ -X200:45
B B
-X200 :43 :44 :45 :PE -X1 :10 :11 :12 :PE :13 :14 :15 :PE :16 :17 :18 :PE
C C
-WM1 1 2 3 PE -WM2 1 2 3 PE -WM3 1 2 3 PE -WM4 1 2 3 PE
D D
U V W U V W U V W U V W
3 3
-M1 M -M2 M -M3 M -M4 M
5.5KW 3 ~ 2 2.2KW 3 ~ 2.2KW 3 ~ 3.0KW 3 ~ 2
PE -BRAKE1 PE PE PE -BRAKE4
E E
-M1 -M2 -M3 -M4

GRAVITY POINT HYDRALIC HYDRALIC TELESCOPIC
MOTOR PUMP LEFT PUMP RIGHT MOTOR
MACHINE TYPE: SHEET

- EH5 9
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-06-04 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
MOTOR WITH BRAKE AND CURRENT RELAY
SR
B B
ws rt
ws bl
C BGE C
ws
1
W2 U2 V2 rt
2
BS
3
D
TS
4 D
U1 V1 W1 bl
5
E E
L1 L2 L3
MACHINE TYPE: SHEET

- EH5 10
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
+X1-WXP24:2 /
+X1-WXP24:1 /
+X1-WXP24:3 /
+X1-WXP24:4 /
+X1-WXP24:5 /
+X1-WXP24:7 /
+X1-WXP24:8 /
+X1-WXP24:9 /
+X1-WXP25:2 /
+X1-WXP25:1 /
+X1-WXP25:3 /
+X1-WXP25:4 /
+X1-WXP25:5 /
+X1-WXP25:7 /
+X1-WXP25:8 /
+X1-WXP25:9 /
-XP24 2 1 3 4 5 7 8 9 -XP25 2 1 3 4 5 7 8 9
C C
-WXP25 1 2 3 4 5
-WXP24 1 2 3 4 5
D 1 1 1 1 1 1 1 1 D
-HL1 -HL2 -HL3 -HL7 -HL4 -HL5 -HL6 -HL8
2 2 2 2 2 2 2 2
E E
-HL1 -HL2 -HL3 -HL7 -HL4 -HL5 -HL6 -HL8

UNLOCKED LEFT LOCKED LEFT LANDED LEFT TOWER LEFT SIDE UNLOCKED RIGHT LOCKED RIGHT LANDED RIGHT TOWER RIGHT SIDE
GREEN RED WHITE ORANGE (OPTION) GREEN RED WHITE ORANGE (OPTION)
MACHINE TYPE: SHEET
- EH5 11
F
26
F
- bln A1 2005-12-22 14:07
DRAWING DATE:
2005-12-22 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
+X1-WXP13:12 /
+X1-WXP13:16 /
+X1-WXP13:14 /
+X1-WXP13:13 /
+X1-WXP13:19 /
+X1-WXP13:3 /
+X1-WXP13:1 /
+X1-WXP13:5 /
+X1-WXP13:6 /
TTDS
OPTION
-XP13 12 16 3 14 1 5 13 6 19
BN/GN
B B
GN/YL
YL/BN
GR
GN
BU
BN
YL
VI
-WXP13
A1
+X0
1 3 1 3 1 3 1 3 1 3 1 3 1 3
+ - + - + - + - + - + - + -
-S96 -S95 -S94 -S93 -S92 -S91 -S90
C 4 4 4 4 4 4 4 C
-WS95 1 3 4 -WS93 1 3 4 -WS91 1 3 4
-WS96 1 3 4 -WS94 1 3 4 -WS92 1 3 4 -WS90 1 3 4
A1 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 -XPTTDC1 C I H G F E D B A
+X13
D -XPS96 -XPS95 -XPS94 -XPS93 -XPS92 -XPS91 -XPS90 D
TTDS OK 2
TTDS FAULT 2
COMMON 2
TTDS OK 1
TTDS FAULT
COMMON 1
-
+
24VDC
0VDC
S96
S95
S94
S93
S92
S91
S90
E LOGIC + E
MACHINE TYPE: SHEET

- EH5 12
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-14 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
External cable connection X1 cabinet / EH5
CONTACT CABLE GLANDS CABLE

B 1 XP2 WXP2
10 PG16 WM2 B
2 XP3 WXP3
11 PG16 WM3
3 XP8 WXP8
12 PG16 WM4
4 XP24 WXP24
13 PG16 PLUG
5 XP25 WXP25
6 SPARE .
7 SPARE .
C C
8 XP13 WXP13 (Option)
9 SPARE .
D D
4 5 8 9 12 13
1 2 3 6 7 10 11
E E
MACHINE TYPE: SHEET

- EH5 13
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 . 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A External cable connection X200 cabinet / EH5 A
B B
GLANDS CABLE
11 PG16 WM1
12 PG36 WXP1
C C
6 7 8 10 11
1 2 9 13
D 3 4 5 12 D
E E
MACHINE TYPE: SHEET

- EH5 14
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
External cable connection between X1, X200 cabinet / EH5
B B
CABINET
X200
CABINET
X1
XP20
XP21
C C
XP23
XP21
XP20
XP23
WXP23
Part no. 39664
D D
WXP21
Part no. 39040
WXP20
Part no. 39040
E E
MACHINE TYPE: SHEET

- EH5 15
F
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
CONNECTION BOX "ASB-ACTUATOR/SENSOR"
"8 X2 WAYS WITH BUILT-IN CABEL"
- 19 PIN CONNECTOR BAYONET + PE

6 7 15 4 5 8 16 14 3 9 17 13 2 10 11 18 1 19 12
B B
WH/YL
YL
BL
BN/GN
GR/PK
PK
WH/GN
WH/GR
RD/BU
GN
GR
VI
GN/YL
WH
RD
YL/BN
GR/BN
BN
BU
C C
D D
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
Ch: B
Ch: A
Ch: B
Ch: A
Ch: B
Ch: A
Ch: B
Ch: A
+ - + - + - + -
PE
PE
PE
PE
XP 1 XP 3 XP 5 XP 7
E E
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
Ch: B
Ch: A
Ch: B
Ch: A
Ch: B
Ch: A
Ch: B
Ch: A
+ - + - + - + -
PE
PE
PE
PE
XP 2 XP 4 XP 6 XP 8
MACHINE TYPE: SHEET

- EH5 16
F
- The design and/or constructions CHECKED BY: Circuit diagram plug in box TOTAL SH.
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Nod B1 and B2 is not assembled with relay version of X200 cabinet XP1
A A
B1
B2
X200 CABINET
B B
H4-H5-H6-H8
M1
H1 = GREEN H8 = ORANGE (Option)

H2 = RED H6 = WHITE
H3 = WHITE H5 = RED
H7 = ORANGE (Option) H4 = GREEN
C
WATERSIDE C
S2 UNLOCK XP2 (HNA Stecker) S3 UNLOCK
2 S6 LOCK
S14, S114 30' POS.
S7 LOCK
3
GREEN S10 LANDED TTDC S11 LANDED GREEN
Y1-Y2 S13 20' POS. OPTION X200 CABINET
Y3-Y4
Y5-Y6
Y7-Y8
6
X2 YELLOW
M3
BLACK
D D
M4
5 M2 X3
WHITE
BLUE Y9-Y10
Y11-Y12
Y13-Y14
S16 40' POS.
S1 UNLOCK S83 H.I.S X1 CABINET X8 S84 H.I.S S4 UNLOCK
Y15-Y16
1 S5 LOCK OPTION OPTION S8 LOCK 4
S54 S52 S53 S55
E RED S9 LANDED
TOWER STOP TOWER LEFT TOWER RIGHT TOWER STOP
S12 LANDED RED E
LEFT CENTRE CENTRE RIGHT
LEFT LANDSIDE RIGHT
MACHINE TYPE: SHEET

- EH5 17
F
- The design and/or constructions CHECKED BY: Spreader layout TOTAL SH.
26
F
- User31 A1 2005-12-22 14:07
DRAWING DATE:
2003-05-28 UNIT (+) :
0 1 2 3 4 5 6 7 8 9
UNIT QTY BROMMA No. DENOMINATION MANUFACTURE SUPPLIER TYPE / ARTICLE NUMBER / TECHNICAL DATA
X0 10 70442 RUBBER-CLAMP D= 8 (303) HIFLEX SWEDEN AB 303

X0 10 70443 RUBBER-CLAMP D=11 (305) HIFLEX SWEDEN AB 305
X0 10 70444 RUBBER-CLAMP D=14 (307) HIFLEX SWEDEN AB 307
X0 5 70931 GLAND MS PG16 10-14mm MILTRONIC MILTRONIC AB SKINTOP-MS16 12 07 84
X0 20 70954 WIRE RING BLUE M6 2563R NELCO CIEBES ELTEKNIK AB 48-218-07 2539.0
X0 5 70996 CABLE LAPP MILTRONIC ÖLFLEX -500P 10 05 61 4x2,5mm² PUR
X0 1 75469 GLAND REDUCER LAPP MILTRONIC 12 04 62 12 04 62 PG 21 / 16
X0 50 76150 STRIPES 385mm HELLERMANN TYTON AB T120R T120R
X0 200 76151 STRIPES 200mm HELLERMANN TYTON AB T50R T50R
X0 10 76999 STRIPES 508mm HELLERMAN T250R
X0 1 79293 CABLE CONNECTOR 2,0M LUMBERG MILTRONIC RSWT 4-RKWT 4-165/2.0M 40 49 05 M12 2xANGLE
X0 5 700024 GLAND ADAPTER SKINDICHT MA-M32/16 LAPP MILTRONIC AB 12 13 80 12 13 80
X0 5 700502 GLAND ADAPTER SKINDICHT M25 / PG16 MILTRONIC 12 13 78 12 13 78
X0 1 700968 PLUG IN BOX 2X8 PUR CABLE 2,5M ESCHA TESCH SYSTEM 8MB12-5P3-2,5 8MB12-5P3-2,5 19POLE BAYONET
X0 6 1002018 PROTCTION COVER ABB ABB 5DLN296350-A 5DLN296350-A HTS SIZE4
X0 2 79125 CURRENT RELAY SR15 SEW SEW SR15 8267626 BSR 150-500VAC M25
X0 2 79290 CABLE CONNECTOR 1,0M LUMBERG MILTRONIC RSWT 4-RKWT 4-165/1.0M 40 54 61 M12 2xANGLE
X0 2 79295 CABLE CONNECTOR 3,5M RSWT 4-RKWT 4-165/3.5M 40 49 07 M12 2xANGLE
X0 2 700026 GLAND ADAPTER SKINDICHT M32/M25 LAPP MILTRONIC AB 12 67 42 12 67 42
X0 2 700969 PLUG IN BOX 2X8 PUR CABLE 11M ESCHA TESCH SYSTEM 8MB12-5P3-11 8MB12-5P3-11 19POLE BAYONET
X0 2 1001883 LED LAMPS EKTA EKTA E5814.GRWY.C10 E5814.GRWY.C10 24VDC, GN, RD, WH,YE
X0 2 1005248 Connector 19-pol bajonet male Tesch Systems AB TC-19PIN128UDU TC-19PIN128UDU solder cup
X0 38 78173 CABLE LAPP MILTRONIC ÖLFLEX 500P 10 05 60 4x1,5mm² PUR
X0 3 79294 CABLE CONNECTOR 2,5M LUMBERG MILTRONIC RSWT 4-RKWT 4-165/2,5M 40 49 06 M12 2xANGLE
X0 3 700959 CABLE CONNECTOR 1,0 LUMBERG MILTRONIC ASB 2 RKWT/LED A4-3-90/1M 404917 M12 Twin cable Prox.
X0 3 700960 CABLE CONNECT 2,5M LUMBERG MILTRONIC ASB 2 RKWT/LED A4-3-90/2,5M 40 49 21 M12 Twin cable Prox.
X0 8 700970 CABLE CONNECTOR 0,6M MPM OEM E000876
M12 ANGLE TWIN SUPPRESSORS 24VDC
X0 20 79715 PROXIMITY SWITCH M30 NF BERO SIEMENS 3RG4024-3AG01 7223498 M30 SN:15 15-34VDC M12 3-WIRE
MACHINE TYPE: SHEET

EH5 18
Elec. peripherals X0 spreader
Parts list (grouped) This drawing is copyright, and is
the property of BROMMA CONQUIP AB.
The design and/or constructions
SERIAL NO.
CHECKED BY:
.
Parts list (grouped): ( - )
CONT.
TOTAL SH.
19
26
CREATED: 2005-09-22 13:35 or reproduced, whitout the written DRAWN BY:
bln PLANT (=) : PLOTTED:
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
UNIT ITEM QTY DIAGRAM REF BROMMA No. DENOMINATION MANUFACTURE SUPPLIER TYPE / ARTICLE NUMBER / TECHNICAL DATA
X0 -BRAKE1 1 =A1+X0/9.01 700026 GLAND ADAPTER SKINDICHT M32/M25 LAPP MILTRONIC AB 12 67 42 12 67 42
X0 -BRAKE1 1 =A1+X0/9.01 79125 CURRENT RELAY SR15 SEW SEW SR15 8267626 BSR 150-500VAC M25
X0 -BRAKE4 1 =A1+X0/9.07 79125 CURRENT RELAY SR15 SEW SEW SR15 8267626 BSR 150-500VAC M25
X0 -BRAKE4 1 =A1+X0/9.07 700026 GLAND ADAPTER SKINDICHT M32/M25 LAPP MILTRONIC AB 12 67 42 12 67 42
X0 -S1 1 =A1+X0/3.01 79715 PROXIMITY SWITCH M30 NF BERO SIEMENS 3RG4024-3AG01 7223498 M30 SN:15 15-34VDC M12 3-WIRE
MACHINE TYPE: SHEET

EH5 19
Part List This drawing is copyright, and is
SERIAL NO.
CHECKED BY:
.
Parts list: ( - )
CONT.
TOTAL SH.
20
26
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
FROM PIN No. CABLE CORE TO TERMINAL No. TYPE ART. NR. QTY SHEET
X0 -M1 U -WM1 1 X200 -X200 :43 CABLE 4x2,5mm² PUR 70996 5 =A1+X0/9.00
X0 -M1 V -WM1 2 X200 -X200 :44 CABLE 4x2,5mm² PUR 70996 5 =A1+X0/9.01
X0 -M1 W -WM1 3 X200 -X200 :45 CABLE 4x2,5mm² PUR 70996 5 =A1+X0/9.01
X0 -M1 PE -WM1 PE X200 -X200 :PE CABLE 4x2,5mm² PUR 70996 5 =A1+X0/9.01
-WS9 1
-WS9 2
-WS9 3
X2 -XP3 :4 -WS9 A X0 -S9 4 CABLE CONNECTOR 2,5M M12 2xANGLE 79294 1 =A1+X0/3.05
-WS10 1
-WS10 2
-WS10 3
-WS11 1
-WS11 2
-WS11 3
-WS12 1
-WS12 2
-WS12 3
-WS13 1
MACHINE TYPE: SHEET

EH5 20
Cable List This drawing is copyright, and is
SERIAL NO.
CHECKED BY:
.
CABLE LIST
CONT.
TOTAL SH.
21
26
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
-WS13 2
-WS13 3
-WS16 1
-WS16 2
-WS16 3
-WS54 1
-WS54 2
-WS54 3
X8 -XP1 :4 -WS54 4 X0 -S54 4 CABLE CONNECTOR 3,5M M12 2xANGLE 79295 1 =A1+X0/7.01
-WS55 1
-WS55 2
-WS55 3
X8 -XP2 :4 -WS55 4 X0 -S55 4 CABLE CONNECTOR 2,5M M12 2xANGLE 79294 1 =A1+X0/7.03
-WS83 1
s83 -2 2 -WS83 B X8 -XP4 :2 =A1+X0/7.08
-WS83 3
X0 - 4 -WS83 A X8 -XP4 :4 =A1+X0/7.07
X8 -XP5 :4 -WS84 A X0 -S84 4 =A1+X0/8.01
-WS84 2
-WS84 3
-WS84 4
X13 -XPS90 1 -WS90 1 X0 -S90 1 =A1+X0/12.06
-WS90 2
X13 -XPS90 3 -WS90 3 X0 -S90 3 =A1+X0/12.06
X13 -XPS90 4 -WS90 4 X0 -S90 4 =A1+X0/12.06
X13 -XPS91 1 -WS91 1 X0 -S91 1 =A1+X0/12.05
-WS91 2
X13 -XPS91 3 -WS91 3 X0 -S91 3 =A1+X0/12.05
X13 -XPS91 4 -WS91 4 X0 -S91 4 =A1+X0/12.05
X0 -S92 1 -WS92 1 X13 -XPS92 1 =A1+X0/12.04
-WS92 2
MACHINE TYPE: SHEET

EH5 21
SERIAL NO.
CHECKED BY:
.
CABLE LIST
CONT.
TOTAL SH.
22
26
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
X0 -S92 3 -WS92 3 X13 -XPS92 3 =A1+X0/12.04
X0 -S92 4 -WS92 4 X13 -XPS92 4 =A1+X0/12.05
X0 -S93 1 -WS93 1 X13 -XPS93 1 =A1+X0/12.03
-WS93 2
X0 -S93 3 -WS93 3 X13 -XPS93 3 =A1+X0/12.03
X0 -S93 4 -WS93 4 X13 -XPS93 4 =A1+X0/12.04
X0 -S94 1 -WS94 1 X13 -XPS94 1 =A1+X0/12.02
-WS94 2
X0 -S94 3 -WS94 3 X13 -XPS94 3 =A1+X0/12.03
X0 -S94 4 -WS94 4 X13 -XPS94 4 =A1+X0/12.03
X0 -S95 1 -WS95 1 X13 -XPS95 1 =A1+X0/12.01
-WS95 2
X0 -S95 3 -WS95 3 X13 -XPS95 3 =A1+X0/12.02
X0 -S95 4 -WS95 4 X13 -XPS95 4 =A1+X0/12.02
-WS96 1
X13 -XPS96 3 -WS96 3 X0 -S96 3 =A1+X0/12.01
X13 -XPS96 4 -WS96 4 X0 -S96 4 =A1+X0/12.01
X13 -XPS96 1 -WS96 1 X0 -S96 1 =A1+X0/12.01
-WS1/S5 1
X0 -S1 4 -WS1/S5 A X2 -XP1 :4 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960 1 =A1+X0/3.01
X0 -S5 4 -WS1/S5 B X2 -XP1 :2 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960 1 =A1+X0/3.02
-WS1/S5 3
-WS2/S6 1
X0 -S2 4 -WS2/S6 A X2 -XP2 :4 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959 1 =A1+X0/3.03
X0 -S6 4 -WS2/S6 B X2 -XP2 :2 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959 1 =A1+X0/3.04
-WS2/S6 3
-WS3/S7 1
X0 -S3 4 -WS3/S7 A X3 -XP1 :4 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960 1 =A1+X0/5.01
X0 -S7 4 -WS3/S7 B X3 -XP1 :2 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960 1 =A1+X0/5.02
-WS3/S7 3
-WS4/S8 1
X0 -S4 4 -WS4/S8 A X3 -XP2 :4 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959 1 =A1+X0/5.03
X0 -S8 4 -WS4/S8 B X3 -XP2 :2 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959 1 =A1+X0/5.04
MACHINE TYPE: SHEET

EH5 22
SERIAL NO.
CHECKED BY:
.
CABLE LIST
CONT.
TOTAL SH.
23
26
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
-WS4/S8 3
-WS14/114 1
X0 -S14 4 -WS14/114 A X8 -XP7 :4 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959 1 =A1+X0/8.05
X0 -S114 4 -WS14/114 B X8 -XP7 :2 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959 1 =A1+X0/8.06
-WS14/114 3
-WS52/53 1
X0 -S52 4 -WS52/53 A X8 -XP3 :4 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960 1 =A1+X0/7.05
X0 -S53 4 -WS52/53 B X8 -XP3 :2 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960 1 =A1+X0/7.06
-WS52/53 3
X2 -XP8 :4 -WXP2 VI X0 -XP2 1 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/4.07
X2 -XP6 :4 -WXP2 RD X0 -XP2 2 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/4.03
X2 -XP4 :4 -WXP2 GR X0 -XP2 3 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.07
X2 -XP2 :2 -WXP2 RD/BU X0 -XP2 4 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.04
X2 -XP2 :4 -WXP2 GN X0 -XP2 5 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.03
X2 -XP4 - -WXP2 BU X0 -XP2 6 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.09
X2 -XP1 :2 -WXP2 GR/PK X0 -XP2 7 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.02
X2 -XP3 :2 -WXP2 WH/GN X0 -XP2 8 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.06
X2 -XP5 :2 -WXP2 WH/YL X0 -XP2 9 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/4.02
X2 -XP7 :2 -WXP2 WH/GR X0 -XP2 10 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/4.06
X2 -XP7 :4 -WXP2 BL X0 -XP2 11 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/4.05
X2 -XP6 :2 -WXP2 YL/BN X0 -XP2 13 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/4.04
X2 -XP4 :2 -WXP2 BN/GN X0 -XP2 14 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.08
X2 -XP1 :4 -WXP2 WH X0 -XP2 15 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.01
X2 -XP3 :4 -WXP2 YL X0 -XP2 16 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.05
X2 -XP5 :4 -WXP2 PK X0 -XP2 17 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/4.01
X2 -XP8 :2 -WXP2 GR/BN X0 -XP2 18 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/4.08
X2 -XP4 + -WXP2 BN X0 -XP2 19 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.09
X2 -XP4 PE -WXP2 GN/YL X0 -XP2 12 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/3.09
X3 -XP8 :4 -WXP3 VI X0 -XP3 1 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/6.07
X3 -XP6 :4 -WXP3 RD X0 -XP3 2 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/6.03
X3 -XP4 :4 -WXP3 GR X0 -XP3 3 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.07
X3 -XP2 :2 -WXP3 RD/BU X0 -XP3 4 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.04
X3 -XP2 :4 -WXP3 GN X0 -XP3 5 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.03
MACHINE TYPE: SHEET

EH5 23
SERIAL NO.
CHECKED BY:
.
CABLE LIST
CONT.
TOTAL SH.
24
26
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
X3 -3 - -WXP3 BU X0 -XP3 6 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.09
X3 -XP1 :2 -WXP3 GR/PK X0 -XP3 7 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.02
X3 -XP3 :2 -WXP3 WH/GN X0 -XP3 8 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.06
X3 -XP5 :2 -WXP3 WH/YL X0 -XP3 9 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/6.02
X3 -XP7 :2 -WXP3 WH/GR X0 -XP3 10 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/6.06
X3 -XP7 :4 -WXP3 BL X0 -XP3 11 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/6.05
X3 -XP6 :2 -WXP3 YL/BN X0 -XP3 13 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/6.04
X3 -XP4 :2 -WXP3 BN/GN X0 -XP3 14 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.08
X3 -XP1 :4 -WXP3 WH X0 -XP3 15 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.01
X3 -XP3 :4 -WXP3 YL X0 -XP3 16 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.05
X3 -XP5 :4 -WXP3 PK X0 -XP3 17 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/6.01
X3 -XP8 :2 -WXP3 GR/BN X0 -XP3 18 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/6.08
X3 -3 + -WXP3 BN X0 -XP3 19 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.09
X3 -3 PE -WXP3 GN/YL X0 -XP3 12 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969 1 =A1+X0/5.09
X8 -XP8 :4 -WXP8 VI X0 -XP8 1 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/8.07
X8 -XP6 :4 -WXP8 RD X0 -XP8 2 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/8.03
X8 -XP4 :4 -WXP8 GR X0 -XP8 3 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.07
X8 -XP2 :2 -WXP8 RD/BU X0 -XP8 4 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.04
X8 -XP2 :4 -WXP8 GN X0 -XP8 5 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.03
X8 -8 - -WXP8 BU X0 -XP8 6 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.09
X8 -XP1 :2 -WXP8 GR/PK X0 -XP8 7 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.02
X8 -XP3 :2 -WXP8 WH/GN X0 -XP8 8 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.06
X8 -XP5 :2 -WXP8 WH/YL X0 -XP8 9 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/8.02
X8 -XP7 :2 -WXP8 WH/GR X0 -XP8 10 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/8.06
X8 -XP7 :4 -WXP8 BL X0 -XP8 11 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/8.05
X8 -XP6 :2 -WXP8 YL/BN X0 -XP8 13 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/8.04
X8 -XP4 :2 -WXP8 BN/GN X0 -XP8 14 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.08
X8 -XP1 :4 -WXP8 WH X0 -XP8 15 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.01
X8 -XP3 :4 -WXP8 YL X0 -XP8 16 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.05
X8 -XP5 :4 -WXP8 PK X0 -XP8 17 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/8.01
X8 -XP8 :2 -WXP8 GR/BN X0 -XP8 18 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/8.08
X8 -8 + -WXP8 BN X0 -XP8 19 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.09
X8 -8 PE -WXP8 GN/YL X0 -XP8 12 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968 1 =A1+X0/7.09
MACHINE TYPE: SHEET

EH5 24
SERIAL NO.
CHECKED BY:
.
CABLE LIST
CONT.
TOTAL SH.
25
26
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
X13 -XPTTDC1 F -WXP13 VI X0 -XP13 1 =A1+X0/12.08
X13 -XPTTDC1 B -WXP13 BU X0 -XP13 6 =A1+X0/12.09
X13 -XPTTDC1 D -WXP13 YL/BN X0 -XP13 13 =A1+X0/12.08
X13 -XPTTDC1 A -WXP13 BN X0 -XP13 19 =A1+X0/12.09
X13 -XPTTDC1 H -WXP13 GR X0 -XP13 3 =A1+X0/12.08
X13 -XPTTDC1 E -WXP13 GN X0 -XP13 5 =A1+X0/12.08
X13 -XPTTDC1 G -WXP13 BN/GN X0 -XP13 14 =A1+X0/12.08
-WXP13 WH
X13 -XPTTDC1 I -WXP13 YL X0 -XP13 16 =A1+X0/12.07
X13 -XPTTDC1 C -WXP13 GN/YL X0 -XP13 12 =A1+X0/12.07
X0 -HL1 1 -WXP24 2 X0 -XP24 2 Connector 19-pol bajonet male;LED LAMPS solder cup;24VDC, GN, RD, WH,YE 1005248;1001883 1 =A1+X0/11.01
-WXP24 6
-WXP24 7
-WXP25 6
-WXP25 7
X2 -XP5 :2 -WY1/Y2 B X0 -Y1-Y2 1 CABLE CONNECTOR 0,6M M12 ANGLE TWIN SUPPRESSORS 24VDC 700970 1 =A1+X0/4.01
-WY1/Y2 3
X2 -XP5 :4 -WY1/Y2 A X0 -Y1-Y2 1 CABLE CONNECTOR 0,6M M12 ANGLE TWIN SUPPRESSORS 24VDC 700970 1 =A1+X0/4.01
-WY1/Y2 5
-WY3/Y4 3
-WY3/Y4 5
MACHINE TYPE: SHEET

EH5 25
SERIAL NO.
CHECKED BY:
.
CABLE LIST
CONT.
TOTAL SH.
26
26
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
-WY5/Y6 3
-WY5/Y6 5
-WY7/Y8 3
-WY7/Y8 5
-WY9/Y10 3
-WY9/Y10 5
-WY11/Y12 3
-WY11/Y12 5
-WY13/Y14 3
-WY13/Y14 5
-WY15/Y16 3
-WY15/Y16 5
MACHINE TYPE: SHEET

EH5 26
SERIAL NO.
CHECKED BY:
.
CABLE LIST
CONT.
TOTAL SH.
26
2005-12-22 14:07 DRAWING NO. REV.

DRAWING DATE:
2005-09-22 UNIT (+) : FILENAME: 39825 e
11 • Fault finding diagnostics
Fault finding in hydraulic system

NOISY PUMP OR EXCESSIVE HEAT
• Check oil level and that filter is clean.
• Check that pump is functioning correctly as illustrated in the "system test".
• Particularly check that setting of pressure relief valves are correct (as
enclosed sheet) and that the pump suction line (inlet) is not blocked.
• Pump suction is checked by removing drain line and measuring flow at
running pressure of 100 BAR.
• Maximum flow should be 1 litre/min. If greater than this, replace the pump.
TWISTLOCKS DO NOT OPERATE

• Check manual operation of the solenoid valve.
• If twistlocks work then check electrical supply & solenoid.
NOTE! Blockading pin must be in the "up" position!
IF TWISTLOCKS DO NOT WORK

• Check that pump pressure is correct.
• Check pressure relief valve.
• When valve is operated manually the pressure should remain at working
pressure. If it decreases check the seals in the cylinder.
• Remove the cylinder and ensure that the twistlocks are free to rotate.
• Check directional valve.

rev.
Fault finding in electrical system
HYDRAULIC PUMP MOTOR STOPPED
Possible cause Action______________ ____
• 3 phase supply missing. • Check cable, plug, socket.
• Motor contactor not functioning. • Check crane control signal.
• Feed from crane missing. • Check connection.
HYDRAULIC PUMP MOTOR RUNS BUT KEEPS TRIPPING OUT

Possible cause Action________________ __
• Pump pressure too high or pump faulty. • Refer to Hydraulic section.
• Pump motor faulty. • Change motor.
• Motor supply has one missing phase. • Check to find where supply is
connected and repair.
TWISTLOCKS WILL NOT LOCK/UNLOCK

Possible cause__________________ Action________________ __
• Pumps stopped. • Check pump procedure.
• Crane spreader is fitted with the safety • Check that the spreader is correctly
feature − only work with all four landing landed on the container.
switches actuated.
• If timer fitted − timer faulty set wrongly. • Replace or set to 0,5 or 2 sec.
• Check if fault is hydraulic by • Refer to hydraulic section.
operating valve by hand.
• Check supply to solenoid − if yes. • Replace solenoid.
• Check leads and plugs to solenoids. • Repair or replace
• Check blockading circuit. • Check relays, check limit switch and
adjust or replace. Check connection.
• Check supply at B and C junction boxes. • Check connections. Replace main
supply cable.
FLIPPER WILL NOT OPERATE

Possible cause Action________________ __
• Pump stopped. • Check pump procedure.
• Check if fault is mechanical or hydraulic • Carry out mechanical hydraulic
by operating valve by hand. procedure.
• Check supply to solenoid − if yes. • Replace solenoid.
• Check flipper supplies from crane. • Check crane controls. Check plugs,
socket and cable.

rev.
12 • Appendices
Units & conversion tables

LENGTH
1 ft = 0,3048 m
1m = 3,2808 ft
1 in = 25,4 mm
1 mm = 0,03937 in
WEIGHT
1 lb = 0,4536 kg
1 kg = 2,2046 lb
1 ton = 1 t = 2000 lb = 907 kg = 0,893 Lt= 0,907 tonne
1 Lt = 2240 lb = 1016 kg = 1,016 tonne = 1,120 ton
1 tonne = 1 mT = 2204 lb = 1000 kg = 0,9842 Lt = 1,103 ton
VOLUME
1l = 0,21997 UKgal = 0,26417 USgal
PRESSURE
1 bar = 10 N/cm2 = 1,02 Kp/cm2 = 14,503 lbf/in2
POWER
1 Hp = 0,746 kW
1 kW = 1,341 Hp
TORQUE
1 Kpm = 9,81 Nm = 7,233 lbf
FORCE
1 Kgf = 1 kp = 9,81 N = 2,2046 lbf
TEMPERATURE
dgr C = 5 • (dgr F-32)
9
A = ampere l = litre
o
C = degrees centigrade lb = pound
c/s = cycles per second lbf= pound force
o
F = degrees Fahrenheit m = meter
ft = foot min= minute
gal = gallon n = newton
Hp = horse power s = second
Hz = hertz t = tonne
in = inch v = volt
kg = kilogramme w = watt
Kgf = kilopond force µm = micron

rev.
Hydraulic symbols

rev.
Electrical symbols

rev.

Operations Manual: Bromma Telescopic Spreader

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Operations Manual: Bromma Telescopic Spreader

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Operations manual

• READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS

• Bromma Conquip AB or it’s affiliated - companies (to the extent permitted

• If in doubt always refer to the original equipment manufacturer.

• Refer at all time to the ”Safety precautions” under section 5!

2 • SPREADER DATA SHEET

3 • TECHNICAL DESCRIPTION SPREADER

4 • TESTING RECORDS AND CERTIFICATE

8 • SPARE PARTS AND SERVICE

9 • HYDRAULIC CIRCUIT DIAGRAMS

10 • ELECTRICAL WIRING DIAGRAMS

11 • FAULT FINDING DIAGNOSTICS

BROMMA Conquip has since 1967 been the leading manufacturer of

This Operation Manual describes the many features of the

In the event You should need additional information or support, our

BROMMA CONQUIP AB 01 01 ENG

BROMMA CONQUIP AB 02 01 ENG

Use only approved slings and shackles.

In the event of a power failure the telescoping motion can be handcranked.

MAIN ELECTRICAL CABINET

1. Most frequent load case

2 X 106 lifting cycles

2. Exceptional load cases

a) A container of 41 tonne weight but loaded unsymmetrically by 10% in the

b) A container of 41 tonne weight but loaded unsymmetrically by 10% in

BROMMA CONQUIP AB 03 02 ENG

The following safety features are normally included in the crane:

2. The spreader twistlocks should be locked/unlocked when the spreader is

3. A delay feature on the twistlocks locked/unlocked circuit is installed to

5. Telescoping of the spreader is prevented unless all four blockading pins

The following safety features are fitted on the spreader:

6. A mechanical blockading device prevents each twistlock from locking/

READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS PUT

1. The spreader shall be operated and serviced only by authorized

3. DO NOT change system settings and functions.

4. Perform a functional test after any maintenance or repair work.

5. Stay clear of the spreader when in operation.

7. DO NOT connect or disconnect electrical connectors while the power is

8. DO NOT tamper with hydraulic pressure settings once adjusted by

9. DO NOT unlock the spreader while a container is suspended in the air. It

1 of 2 BROMMA CONQUIP AB 05 01 ENG

11. Inspect the spreader for damage daily.

16. DO NOT crawl beneath a spreader bar for maintenance, repair or

17. NEVER STAND BENEATH A SUSPENDED LOAD.

18. DO NOT attempt to restrain the movement of a container, whether laden

21. It is incumbent on the operator in charge of the crane to restrict the

2 of 2 BROMMA CONQUIP AB 05 01 ENG

Because this spreader is equipped with double-coil flipper

If the operating voltage to the flipper arm valves

BROMMA CONQUIP AB 05 03 ENG.

1 Check spreader and tower for damage.

5 Lower the flipper arm, at assembly end of the spreader, by slackening

6 Remove top fixings for rubber covers (pos 4).

13 Replace sprocket cover.

15 Place the cable into the top support clamp.

NOTE: Take care, incorrect rotation may result in serious damage!

17 Secure the cable to bracket with suitable cable ties.

18 Fix limit switch detection bar into place (pos 7).

2 Inspect the spreader for visible damage.

1 of 2 BROMMA CONQUIP AB 07 05 ENG

1. In 20'- position, through greasenipple underneath the mainframe ca

2 of 2 BROMMA CONQUIP AB 07 05 ENG

After 50 and 250 hours