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OPERATING INSTRUCTIONS
MODEL 141
READ CAREFULLY
BEFORE OPERATING YOUR MACHINE
A Safety Note:
Your good manufacturing practices should insure that a written safety program is in place, which includes the
assessment of all processes that take place in house, for potential risks.

8LIIQTPS]IVVIWTSRWIXSXLMWEWWIWWQIRXMWXSIWXEFPMWLWTIGM½GMRWXVYGXMSRWJSVXLIWEJIYWISJEPPQEGLMRIW
safe use of certain chemicals, etc. in your work place.

For instance, any user of electrical machinery, SLICE® included, must be instructed that never, under any cir-
cumstances, should a machine be left on while attempting to clear a jam , if it should occur.

This written rule, along with other directives, should be translated into either a training document that is
signed or work instruction that is also signed and dated by all operators and that ideally remains with the
equipment as a reminder of safe operation.

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 1 of 50
Published by:
AMTI

Phone 847.588.7090
Fax 847.588.1920
Email info@amtiproducts.com
Website www.amtiproducts.com

The reproduction of these instructions or parts thereof, in whatever form, is prohibited


without the express, written permission of the publisher.

7 Mile Solutions reserves the right to make technical changes in the system depicted and
indicated in these instructions if such changes are necessary to improve the machine.

© 2013 by AMTI

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 2 of 50
Index
1.0 Product Description ................................................................................................ page 4

2.0 Safety ...................................................................................................................... page 6

3.0 Operating Instructions............................................................................................ page 7

4.0 Machine Overview .................................................................................................. page 10

5.0 Set Up ...................................................................................................................... page 13

6.0 Cut Material To Length Without Using A Program ................................................. page 17

7.0 Cut Material To Length Using A Program (A Preprogrammed Batch) ................... page 19

8.0 How To Run An Existing Program........................................................................... page 20

9.0 How To Set Up And Run A Batch Sequence ........................................................... page 20

10.0 Batch Sequence Pause Feature ........................................................................... page 21

11.0 Reprogramming The Unit ..................................................................................... page 21

12.0 Contact Information.............................................................................................. page 26

13.0 Maintenance Section ............................................................................................ page 27

14.0 Exploded Assembly View ...................................................................................... page 32

15.0 Trouble Shooting ................................................................................................... page 44

16.0 FCC Statement ...................................................................................................... page 49

17.0 CE Declaration Of Conformity ............................................................................... page 50

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1.0 Product Description
The SLICE® 141 is an automatic cutting machine intended to cut various materials to
length within the scope of the technical data. It is for industrial use.

1.1 System Description:


1. Opening aperture size 3” wide, adjustable up to 1.5” high
2. Adjustable guides to optimize the squareness of cut
3. “Stock Jam or Not Feeding” indicator
4. Standard SLICE® Keyboard
5. 70-')‹WSJX[EVIQSHM½IHXSWIRWIGYXXIVVIXYVRWXVSOI
6. %MV½PXIVWERHVIKYPEXSVWFPEHIERHHMI
7. Three drive wheels and tracking wheel to enhance pulling action

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1.2 FUNCTION AND OPERATION
1. Operates as other models in the SLICE® series
2. Cutting blade force supplied by air cylinder, yielding a 360 pound cutting force

1.3 PERFORMANCE SPECIFICATIONS


1. Cuts up to 10 gauge standard wire and varieties of hollow tubing including
GSRZSPYXIHXYFMRKWTPMXRSRWTPMXXLEX½XW[MXLMRMXWMRTYXETIVXYVISJ3” wide by 1.5”
high.
2. Adjustable feed rate from 1” per second to 30” per second
3. 5,200 4” cuts per hour, 3,400 10” cuts per hour
4. Machine Discrimination 0.5mm repeatability and accuracy is greatly dependent upon
material and material feeding conditions. Best accuracy to be expected is ± 1 mm.

1.4 POWER AND AIR REQUIREMENTS


1. Electrical 115/230 volts at 50/60 hertz adequate
2. Air pressure to maintain 80 psi machine pressure

1.5 OPERATING CONDITIONS


Temperature 10×XS35×'

1.6 SYSTEM SIZE


Length: 15” Width: 16” Overall Height: 19” Housing Height: 13”

1.7 UNIT WEIGHT


55 pounds
Stainless steel, aluminum & hardened tool steel construction

1.8 MAX SOUND LEVELS


70DB

1.9 MATERIALS
The SLICE®[MPPGYXQSWXQEXIVMEPWXLEX[MPP½X[MXLMRXLISTIRMRKETIVXYVI²[MHI
by 1.5” high. Examples of material it will process:
1. Standard wire up to 10 GA.
*PEXLIEXWLVMROXYFMRKLSWIYTXS²[MHIQE\²LMKL
'STTIVSVTPEWXMGFVEMHIHQEXIVMEPYTXS²[MHI
4. Many other materials, please consult with sales representative or engineering

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2.0 Safety
Always observe the following safety rules:

1. These sets of documentation are integral parts of the machines and devices they
were written for and must be heeded.

2. Always turn off power and disconnect the air lines before investigating jams or
internal issues.

3. 2IZIVTPEGI½RKIVWLERHWSVXSSPWMRXSXLIQEGLMRI[LMPIMXMWTPYKKIHMRSVEMV
connected.

4. Prior to starting the machine, check to see that all safety features are attached and
properly operating. The safety requirements are met only if the safety features are
operating properly.

5. Machine safety is only achieved when the materials being processed (wire, tubing,
IXG EVIXLSWIWTIGM½IHMRXLIXIGLRMGEPHEXE1EOIWYVIXLIMQTVSTIVYWISJQEXIVMEPW
is prevented!

6. Do not cut flameable, explosive, wet, etc. materials.

7. Do not operate outside standard environment requirements and use power and air
supply as recommended.

8. Only duly authorized and trained persons familiar with the safety features of the
machine are allowed to maintain and repair the machine. The machine can be dangerous
if operated improperly by untrained persons.

9. Machine safety is achieved only for operators. Persons working on the machine must
always take care that no other persons are endangered by the input of a command.

10. If you have reason to believe the machine can no longer be operated safely, you
must take the system out of operation and safeguard it against being unintentionally
switched back on.

11. Observe the notes in these instructions as well as locally valid rules of safety and
accident prevention.
SLICE® Operating Instructions-SUP4302-R71113
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3.0 The Operating Instructions
These operating instructions are valid for the SLICE® 141, and are available in English
and Spanish. Other languages are available upon request.

These instructions contain complete information on the controls, handling, maintenance,


and setting procedures as well as all technical data. They also include a list of
accessories. These sets of documentation for the accessories are delivered along with
each accessory. Be careful not to mislay these sets of documentation when unpacking
and setting up accessories.

The operating instructions are an integral part of the SLICE® 141. Keep them within
reach so you have access to the information you need at all times.

Pay very close attention to the safety notes and directions. If you need additional sets of
documentation, please contact AMTI or 7 Mile Solutions for more details.

Standard Uses
Cutting wire to length
Cutting hose to length
Cutting convoluted tubing split/non-split
'YXXMRK¾EXGEFPIXSPIRKXL
End-of-wire detection (SS wheels only)

Pay very close attention to the safety notes and directions.


If you need additional sets of documentation, please contact AMTI or 7 Mile Solutions
for more details.

SLICE® Operating Instructions-SUP4302-R71113


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4HJOPUL0KLU[PÄJH[PVU

3RXLIFEGOSJXLIQEGLMRI]SY[MPP½RHEREQITPEXI[MXLXLIJSPPS[MRKMRJSVQEXMSR

Company Contact
Machine Type
Machine Serial Number
Voltage Version
Power Input

141P

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7LYZVUHS8\HSPÄJH[PVUZ(UK;YHPUPUN

7LYZVUULS8\HSPÄJH[PVUZ

Machine Operator
The machine operator must be sufficiently familiar with the machine to be able to
operate it and its accessories and peripheral devices in production on his/her own
without difficulty. This requires that the operator be well educated in the technology
involved and be knowledgeable of the software for operating the machine.

Service Technician
The service technician should have an extensive knowledge of the machine. Apart
from machine operations, he/she must be able to locate errors and take suitable steps
to remedy them. A service technician must be able to maintain the machine correctly
so as to increase its service life and availability. His/her mastery of the software should
enable the machine to be used to the maximum effect in production.

For this work, the service technician must have wire processing experience. He/
she must also have completed training in mechanics or electronics and have a sound
knowledge of the machine.

3.2.2 Training

All personnel that are using the SLICE® equipment should be trained on its proper use
and safety needed when operating this equipment.

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4.0 Machine Overview (front) 2.
1.
8.

1. Adjustable Material Guide

2. Roller Guide

3. Function Buttons

4. Keypad

5. LCD Readout

6. Activation Push Bottons (both sides)

7. Keypad Safety Shield

8. Adjustable Top Input Guide

9. Bottom Input Guide

10. Bottom Guide Adjustment Wheel

11. Emergency Stop Button

5.
11.

4. 6.
9. 7.
3. 10.

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4. 1 Machine Overview (back)

1. Fuses

2. Power Cord Plug

3. On/Off Switch

4. Nameplate

4. 1. 2. 3.

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4.2 Operations

Control Unit

1. “PROGRAM” - This button is used when wanting to pull up an existing program or


create a new program. Press this button twice then press “ENTER” to reveal machine
menu on LED readout.

2. “LOAD” - This button is used to load/index new material.

3. “RUN” - This button is used to run desired path input (quantity/length) or program.

4. “PAUSE” - This button is used to pause machine during cutting cycle.

5. “ENTER” - This button is used when entering data.


1.
6. “CLEAR” - This button is used when wanting to clear data entry.

2.

3.

4.

5.

6.

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5.0 Set Up
4PEGI]SYV70-')‹QEGLMRISREGPIER¾EXWXYVH][SVOWYVJEGI

Plug machine into a standard 110V outlet, unless your machine is designed for 220V;
then act accordingly. Position the machine’s front edge even with the edge of the
worktable on which it’s placed. All air-operated models require 80 psi. Plug in air.

80 psi

Install clear safety guards on both entry and exit openings.

Safety
Guards

Top Entry Bottom Exit

Turn on the switch at the back of the unit. Look at the display under the name SLICE®.
It will read “ready.”

Ready

On/Off
Switch

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5.1 Load The Product
Load the product you’re cutting by centering the material in conjuntion with the center
line as shown on the adjustable guide.

Adjustable Guide
Center Line

5.2 Loading Instructions: Load The Product


The Model 141 machine requires a more complex loading procedure. The principal
reason for this is that this machine, with its greatly increased vertical opening, has 3
separate adjustments required. They are:

5.3 Top Input Guide


The top input guide should be centered in the opening with the aperture and set so that
the material slides through easily.

Top Input Guide

Adjust the locking knob on the right side slide on the upper guide to the width of the
product. Allow just enough extra space so that the product moves through
the guides freely. Tighten knob securely before starting your run.

5.4 Idler Roller


The idler roller should be adjusted so that there is just enough force on the material and
on the drive wheel to move the material through the machine. This is accomplished by
turning the wheel adjustment hand crank located at the top rear of the machine. (Fig.
Adjustable Wheel Hand Crank) Additional pressure on this roller may overly compress
the material and increase the torque required to draw the material through the machine.
In short: too little pressure and the material won’t move; too much pressure and the
material won’t move either. The wheel position indicator will assist in this.
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5.5 Idler Roller Adjustment

Adjustable Wheel Wheel Position Indicator


Hand Crank

This is the knob that, when rotated, moves the idler wheels in and out to apply pressure
to the material running through the SLICE® 141. The pressure required for proper
operations is very dependant on the type of material being processed. If there is not
enough pressure erratic lengths will result due to slippage. Over tightening of the
wheels will cause errors in length measurements due to compression of the material.

Materials that are not compressible will run with the best accuracy and repeatability.
Materials that are compressible or that will easily stretch will require some
I\TIVMQIRXEXMSRXSTVSHYGIWEXMWJEGXSV]VIWYPXW)ZIRXLIQSWXHMJ½GYPXQEXIVMEPW[MPP
produce reasonably consistent results provided the material is fed smoothly to the
machine.

With compressible materials the pressure applied to the product may change the
resultant length. If you already have your length set and you decide to crank down on
the pressure do not be surprised if the overall length changes somewhat.

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5.6 Bottom Guides
The bottom guides should be set slightly wider than the material. The
purpose of the bottom guides is to insure that the material runs straight
through the cutting die so that the cut will be square to the movement of
the material. The Bottom guide adjustment wheel is located on the lower right hand
side. (See picture below)

Adjustable Bottom Guide


Bottom Guide Adjustment Wheel

5.7 Loading Sequence

1. Open the idler roller to drive wheel spacing to maximum by adjusting the top wheel.

2. 3TIRFSXLXLIXSTMRTYXKYMHIERHXLIMRRIVKYMHIWYJ½GMIRXP]XSEPPS[XLIQEXIVMEP
to enter the machine so that it is in, past the blade.

3. Adjust the inner guide.

4. Adjust the top input guide.

5. Slide keypad safety shield to left for access to keypad

Keypad Safety Shield


(Open Position)
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6. Press “LOAD”. Slide the keypad safety shield back to the right and press both the
right hand and left hand activation buttons simultaneously. The material should index
through the machine smoothly.

“LOAD”

>P[OSHYNLYKPHTL[LY^PYLZHUK[\IPUNP[TH`ILULJLZZHY`[VWYLZZKV^UÄYTS`VU[OL
material. Make an angle cut at the end of these materials to facilitate easy loading.

6.0 Cut Material To Length Without Using A Program


1. Press “RUN”. The unit will ask for Length (Length=). Enter the desired length. The
machine has arrived factory preset for length in inches. Enter inches with 2 decimal
places. If you want to use the metric system, see Number 11.0 - Reprogramming The
Unit.

Run Key Length Prompt

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2. After entering the length desired, press “ENTER”. The unit will request the number
of pieces to be cut (Count=). Enter the number of pieces required and press “ENTER”.
Verify that what you have entered is correct. The material exits from the bottom
portion of the front of the machine, so make certain that the machine sits on the edge of
the table to avoid jams.

“ENTER” Count Prompt

Note: Follow each complete numerical entry with “ENTER” .

3. Place a container under the unit’s chute.

4. To begin the cut sequence press “RUN”.

“RUN”

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5. Slide the Keypad Safety Shield back to its original position to the right.
6. Press both Activation buttons simultaneously located on each side of the unit. (Both
buttons only need to be pressed once and not be held down to activate cut cycle of
machine.)

Left-hand Right-hand
Activation Key Activation Key

7.0 Cut Product To Length Using A Program (A Preprogrammed Batch):


Enter a program by pressing “PROGRAM”. Enter the desired program number
(1-99). Press “ENTER”.

Program Key Enter Key Run Key

Note: when a program is on the LCD screen, it may be run repeatedly by simply pushing
“RUN”. To remove this program and enter a new one, push “CLEAR”.

Enter the length and count as requested by the unit.


Example: Length 12.56 “ENTER” Count 25 “ENTER”

Then press “RUN”


SLICE® Operating Instructions-SUP4302-R71113
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8.0 How To Run An Existing Batch Program
Press “PROGRAM”. Enter the program number (1-99) followed by “ENTER”. The
data stored in that program will be displayed. If this is the correct program, accept it by
pressing “ENTER” once more.

Place A Container Under The Chute And Press “RUN”.


If you choose a number that has already been programmed: the existing program’s
length and count will be displayed. If you would like to reuse this program number for
new data, just press “CLEAR”.

Note: Keeping a written log next to the machine that indicates your program numbers and a
description of the lengths and counts for each program is recommended.

9.0 How To Set Up And Run A Batch Sequence File


Program numbers 100 to 139EVIWIXYTEW±FEXGLWIUYIRGI½PI²TVSKVEQW%FEXGL
WIUYIRGI½PITVSKVEQGSRXEMRWYTXSXIRWXERHEVHTVSKVEQW RYQFIVW1-99). To
IRXIVEFEXGLWIUYIRGI½PITVSKVEQTVIWW±463+6%1²)RXIVXLIHIWMVIHFEXGL
WIUYIRGI½PIRYQFIV 100 to 139). Press “ENTER”. If that number has already been
programmed, the program numbers will appear on the LCD screen.

-J]SY[SYPHPMOIXSVYRXLMWFEXGLWIUYIRGI½PITVIWW±)28)6²XSEGGITXMXXLIRTVIWW
“RUN”. If that number has not been used before the machine will prompt you for the
batch program numbers. Enter each batch program number to be run followed by
“ENTER”. Pressing “ENTER” without entering a program number ends the entry mode.
4VIWWMRK±692²[MPPRS[VYRXLIFEXGLWIUYIRGI½PI

If there is already a batch sequence program entered and you wish to reuse the number
press “CLEAR”. The screen will be cleared and you may now enter the series of
MRHMZMHYEPFEXGLTVSKVEQRYQFIVWJSV]SYVFEXGLWIUYIRGI½PI

Example of appearance:
01,05,10,15,21
03,56,67,12,17

If one of the batch programs has not been previously entered, the machine will shut
down the batch sequence.

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10.0 Batch Sequence Pause Feature
Since a batch sequence program may contain as many as ten (10) different batches, the
machine will stop in between each batch.

If the feature is not selected, the machine will run out all batches into the same
container. This may be useful when all the tubing or wire required to build one machine
is bagged or boxed for a workstation or is shipped in “kit” format.

11.0 Reprogramming The Unit


Press “PROGRAM” twice. Press “ENTER“.

Press “ENTER”
“PROGRAM” Twice

Select from the rotating menu shown on the display:


1. Calibrate (Unit comes calibrated from the factory)
2. Inches/Metric (Change from English to Metric or vise-versa)
3. Set Feed Rate (Adjustable material feed rate from 5”- 30” per second)
4. Display total (Displays total pieces cut by the unit)
5. No Wire Stop
6. Batch Pause (Sets Batch Pause Feature)
7. Set Sticks (Activates Stick Program)
8. Step Adjust
9. Exit

Note: 7L-CE‹ machines and other models that have been ½tted with 4olyurethane wheels
do not feature the “no wire shut off.” Due to the use of special, non-conductive material for the
drive and idler wheels, the unit is unable to detect if material is being fed through the machine.
Therefore, please disregard this choice if you have poly wheels.

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Press the appropriate numerical key to transfer to the desired programming. Or if you do
not wish to make a change, once you have pressed one of these numbers, simply press
the “CLEAR” button.

11.1 Calibration (displays as no. 1)


The unit comes calibrated from the factory. However, certain types and sizes of wire
may interface with the driving and measuring wheels in a different manner. The unit will
cut all types of wire consistently. However, the length setting may vary with different
types of wire. This may be corrected when the length is set up by adjusting the input
length of that wire. If the wire you are using is all the same and is consistently less
or more than the settings of length you have entered, it may be corrected here in the
calibration setting. When the “1” key is pressed to enter the calibration mode, the
calibration number will be displayed:

9950 represents a decrease of the length by 0.5%


9900 represents a decrease of the length by 1.0%
1005 represents an increase of the length by 0.5%
1010 represents an increase of the length by 1.0%

SLICE® calibration works from 9000 (0.900) to 1100 (1.100). Unusual materials may
require greater than 10% correction factors. It is suggested that the length setting be
used to obtain the correct length for these materials.

Enter the correction factor you have calculated and press “ENTER”.

Note: the machine calibration will not be accurate for different types of tubing.
*HSPIYH[PVUZOV\SKILKVULVUS`\ZPUN^PYLVYÅH[YPIIVUJHISL

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11.1 Calibration Contiuned
The issue of calibration is a complex one. Different insulating materials may have
different slip rates. As such, a machine calibrated to run one type of wire and insulation
may be slightly off calibration for a different type of wire and insulation. Heat shrink
XYFMRKERHZEVMSYWX]TIWSJ¾I\MFPIXYFMRKEVIWYWGITXMFPIXSWXVIXGLMRK-XMWFIWXXS
calibrate the machine to the product that you use the most. When other products are
run, run a few samples and adjust the length setting until the desired length is achieved.
3R[MVIXLIVITIEXEFMPMX][MPPFIXLIWEQI3R¾I\MFPIXYFMRKVITIEXEFMPMX][MPPHITIRH
on the payout system employed for the tubing so as not to cause stretching while
feeding into the unit.

11.2 The Effect of Machine Discrimination on Calibration:


Each step of the drive motor represents a move in length of 0.5 mm or .019”. In order
for a calibration correction to have an effect, the change must be at least .02”. For
example: a correction of 1% at 12” represents 0.12” or approximately six (6) steps of
the drive motor. This same calibration at 1” represents only 0.01” and may not affect
the length of the material.

11.3 Inches/Metric (displays as no. 2)


The display will ask you to select the “1” key for inches and the “2” key for metric. You
may return to either setting, depending on your measuring needs. When entering a
FEXGLTVSKVEQXLITVSKVEQ[MPPWEZIMRXLIYRMXWSJQIEWYVIQIRXGYVVIRXP]WTIGM½IH-X
will run in these units even if the units have been changed.

11.4 Set Feed Rate (displays as no. 3)


(Adjustable material feed rate from 5”-30” per second)
To change motor speed on adjustable models, press new speed desired. Example: 10
followed by “ENTER” will adjust the motor speed to 10” per second. Speed may be
adjusted between 1” and 30” per second on standard models.

11.5 Display Total (displays as no. 4)


(Display Total Pieces) Simply displays the total pieces of product that have been cut by
the machine since it’s manufacture.

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11.6 No Wire Stop (displays as no. 5)
The machine uses conduction between the stainless steel drive wheel and the stainless
steel idler wheel to establish that there in no longer any material to cut. If the wheels
are in contact with each other, the machine rightly assumes that there is nothing to cut
and shuts down. When cutting bare copper wire, braiding or anything conductive, you will
need to deactivate this feature or else the machine will not run.

Note: 1achines that have been ½tted with 4olyurethane wheels do not feature the “no wire
stop.” Due to the use of special, nonconductive material for the drive and idler wheels, the unit
is unable to detect if material is being fed through the machine. Therefore, please disregard this
choice if you have poly wheels.

11.7 Batch Pause (displays as no. 6)


Allows the batch sequence pause feature to be turned on or off.

11.8 Step Adjust (displays as no. 8)


The smaller the length of the pieces being cut from the stick, the more pieces will result.
If each piece is slightly over length, the cumulative effect may result in less than the
STXMQEPRYQFIVSJTMIGIW8LI±7XIT%HNYWX²[MPPEPPS[JSVE½RIXYRMRKSJXLIGYXPIRKXL
An adjustment of up to +/- 2 motor steps is allowed. Each step is approximately 0.02”.

Press “1” for plus length. Press “2” for minus length.

11.9 Exit (displays as no. 9)


Exit the programming mode without changes by pressing this.

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11.10 About The Emergency Stop Button
This is a kill-all switch, also known as an emergency stop or panic button. Should
something become jammed in the machine, such as material, hair or clothing, press the
Emergency Stop Button. To re-start, rotate the button clockwise.

Emergency Stop Button


11.11 Notes Of Interest
8LIQEGLMRILEWEPWSFIIRGEPMFVEXIHJSVPIRKXLYWMRKWXERHEVH¾EXVMFFSRGEFPI7SQI
[IEV[MPPSGGYVSZIVXMQI[MXLXLIWXERHEVHTSP][LIIPWERH]SYQE]½RHMXEHZMWEFPI
to recalibrate the machine from time to time depending on its use. When calibrating
the machine please run at least 25 pieces of your material at a determined length and
run several lengths from 4” to 12” and calculate the standard deviation for each length.
Make calibration corrections based on this data.

Do not run one piece at a length and recalibrate the machine based on a sample of one.

The machine is set to run at full speed. Unless you are running material less that 2”
there is no advantage in slowing down. Two things determine the accuracy of material
length: First, the system is microprocessor controlled, stepper motor driven and
movement of the material is monitored optically using the idler wheel. Second is the
spring loading of the take-up reel system. The system is designed to function best when
there is just enough tension on the material reel so that it cannot “free wheel”. When
the system is functioning correctly, the material reel will be moving relatively smoothly
without any jerking. Excessive tension will cause inconsistencies in the wire cutting
lengths. On a lot of 25 pieces the standard deviation should not exceed .05”. (Over a
length range of 4” to 36 “)

If for some reason you must remove the material, reload it again as above. If, by
VIQSZMRKXLIQEXIVMEP]SYGEYWIXLIHVMZI[LIIPWXSQSZIXLI½VWXTMIGI[MPPRSXFI
accurately cut to length. You can reestablish “start position” by pressing “LOAD” again.

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12.0 Contact Info
SLICE®[EWWTIGM½GEPP]HIWMKRIHJSVIEW]WIXYTERHYWI,S[IZIVMJ]SYI\TIVMIRGI
ER]HMJ½GYPXMIW[MXL]SYVQEGLMRIXLEX]SYGERRSXVIWSPZIYWMRKXLIMRJSVQEXMSR[ILEZI
provided you, please contact us for assistance.

If you have any suggestions for improvement or ease of operation, please contact our
Service Department with your comments/suggestions.

How To Reach Our Service Department:


E-mail: info@amtiproducts.com

Telephone: 847.588.7090
Fax: 847.588.1920

Identify yourself as a SLICE® customer who needs to talk about a problem and you will
be placed in contact with either an applications engineer or a service technician.

Important Information: Save the original packaging materials & send in your service agreement.

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 26 of 50
13.0 Routine Maintenance Notes For The Slice Machines.

Important! Be Sure To Turn Off And Unplug MachineAlong With Disconnecting The Air Line
From The Slice Unit Before Performing Any Maintenance or Inspections!

Note: The 4reventive 1aintenance 4rogram is based solely on the extent of use of the 7L-CE‹
machine. Typically, item 2 should be done on a weekly basis, however, if the SLICE® machine is
being used extensively then you may want to initiate a Daily 1aintenance 4rogram.

1. Make certain that the venting holes located on the side of the machine are not
blocked when the machine is in use.

2. Periodically you may need to remove material fragments from the inside of the
machine. First and always, unplug machine and disconnect airline from the SLICE® unit.
Remove the front panel and use an air gun or a soft, clean brush to gently brush any
fragments that may have accumulated over time. Reassemble the front panel and only
then plug the SLICE® unit back in and connect the air line.

%HHMXMSREP1EMRXIRERGI4VSGIHYVIW[SYPHMRGPYHIXLIJSPPS[MRKERHWLSYPHFIHSRI
periodically depending on the extent of use.

Weekly:
-Check to make sure no material is stuck in Blade/Die
-Check Blade/Die for corrosion, sharpness.
-Check Optic Sensor making sure it is free from debris.
-Check to make sure all connections are intact.

Monthly:
-Check Flag and Sensor alignment, adjust accordingly if needed.
-Check Drive and Idler wheels for damage, clean or replace as needed.

As Needed:
-Sharpening Blade or Die
-Replacing Blade or Die
-Check Fuses on Power Board and replace if necessary with exactly the same type of
fuse.

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 27 of 50
13.0 Maintenance Section Continued

4. Periodically it is wise to remove the cutting die and blade to be cleaned and oiled.
Use only light weight high speed oil (such as 3 in 1 oil). Remove the front cover by
removing the four screws that attach it to the frame.

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 28 of 50
13.1 Instructions for replacing or cleaning Blade Assembly or Die
Note: Use 141 exploded view drawings for reference.
1. Unplug machine, Disconnect Air.

2. Using a 3/16” allen key, remove 4 screws holding front cover on unit. [ Pictured in Figure 1, Part #
10 in the exploded view ].

3. Unplug all connectors going to the circuit board in the front housing and remove housing.

4. Using a 3/32 allen key, remove the tension handle [ pictured in Figure 4, Part # 1 ]. Using a Phillips
head screwdriver remove the top cover, which is under the tension handle.

5. 0SSOEXXLIGYXXIVJVSQXLIXSTERH½RHXLITPEGI[LIVIXLIFPEHIGSRRIGXWXSXLIEMVG]PMRHIV
There is a quick release pin in the center [ as shown in Figure 5, Part # 3 ].
The blade will have to be pulled forward to remove the pin. Remove the pin by pulling it straight up.

6. Looking at the cutter from the front you will see 4 socket head screws [ as shown in Figure 2, Part #
1 ]. Using a 5/32 allen key, remove the 4 screws.

7. Pull the die assembly and the blade assembly out of the cutter, slide the blade assembly out of the
HMIEWWIQFP]8LIHMIGERRS[FI¾MTTIHSVVITPEGIHF]VIQSZMRKXLI2 screws securing it [ as shown in
Figure 7, Part # 1 ].

8. The blade and die can now be cleaned or replaced.

9. Lubricate the new or cleaned blade assembly using 3 in 1 oil. Reinsert the blade into the die
assembly.

10. Slide the die assembly and the blade assembly into the unit making sure the blade slides into
the clevis.

11. Replace the 4 screws for securing the die assembly. Replace the quick release pin connecting the
blade to the air cylinder.

12. Replace top cover.

13. Replace tension handle. When tightening set screw be sure screw is turned into drill point on its
mounting rod.

14. Plug all connectors into respective places on circuit boards. Double check to be sure they are
all plugged in correctly.

15. Replace top cover with 4 screws.

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 29 of 50
13.2 Gear Box Maintenance

This gear train assembly drives the lower idler wheel. It automatically adjusts to the
separation between the drive wheels and the pressure wheels. Should it become
necessary to remove this for some reason, the entire assembly is held in place by a single
“E” ring as indicated by the arrow. Carefully remove the ring. Then pull the assembly
straight out.

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 30 of 50
13.3 Encoder Mounting and Assembly Maintenance

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 31 of 50
14.0 Slice 141
Figure 1: FA3359 Slice 141 Final Assembly Exploded

SA 4156

PFB4319

PFB4319
SA4317

17-RH AND LH ACTUATOR SWITCH SW 4020 2

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 32 of 50
14.1 Slice 141
Figure 2: SA3355 Cutter Housing Assembly Exploded

MFB3309

SA3408

SUP 3357

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 33 of 50
14.2 Slice 141
Figure 3: SA3340 Idler Wheel Presure Assembly Exploded

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 34 of 50
14.3 Slice 141
Figure 4: SA3346 BevelGear Assembly Exploded

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 35 of 50
14.4 Slice 141
Figure 5: SA3348 Air Cylinder Mounting Plate Assembly Exploded

QUICK RELEASE PIN

*
*See Air Schematic

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 36 of 50
14.5 Slice 141
Figure 6: SA3345 Auxillary Gear Assembly Exploded

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 37 of 50
14.6 Slice 141
Figure 7: SA3335 Die Assembly & Blade Assembly Exploded

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 38 of 50
14.7 SLICE® 141
Wire Diagram

A B C D E F G H I J
REV. DESCRIPTION DATE BY
L2
3 UPDATED TO CURRENT 01/29/2013 PJM
CYLINDER AIR SWITCH
1 SUP4153 1

J5-2
J5-1
PCB1
SOL 1 J3-1
SOL 2 J3-1
ELS3090 ENCODER
5 J1-1 J4-1 1
HEDS 5500 E06

CH B

2 J1-2 J4-2 2 2
VCC

4
J1-3 POWER J4-3 3
3
U21

CH A

J1-4 J4-4 4 MOT2570


MOTOR
2 J4-5 5 STEPPER MOTOR
J6-1
GND

J4-6 6
1 J6-2 FAN 1 POWER J4-7 7
ELS1527
J1-2

J1-3

J1-4

J1-5
J1-1

BOARD J4-8 8
FAN
U1 J7-1 SA3405
J4A J7-2 FAN 2
J2-1
M
J4B J2-2
J8-5
3 J4C J2-3 3
J8-4
J4D J4 J2-3
J8-3 CONTROL J2-5
J4E TO MATRIX SWITCH
J8-2 ELS1395 BOARD
SLICE CONTROL J4F J2-6
J8-1
BOARD J4G J2-7
J4H J2-8
SA3003 J4I
IC1369
J4J
FLAG SENSOR
U3
RED J5A
BLK J7-5
4 J5B 4
J7-4
J5C
GRN J7-3
J5D
BLU J7-2
J5E
WHT J7-1
J5F
J3A J5G
J3B J5H
J3C
J3D J11A
J11B
J9-1 MOMENTARY PUSH BUTTONS (START)
5 J11C 5
J9-2 SW4020
J11D
J9-3 REED SWITCH
J11E J11A
J9-4 SW1685
J11F
J9-5
J11G JUMPER
J9-6
J11H J11L
J11I
J11J
J11K
J11L

6 E-STOP 6
J2A

J2B

J2C

J2D

SW4021

2-1 2-2
ACN1 AC SOCKET CN452

1-1 1-2
7 T1 1 1
FUSE
2 5 CONN1
COMMON 1
7 8 2 7
MODE 6
11 5 FILTER 2
3
10,000mfd @75V

3
FUSE
CAP669

D1 7
CAPACITOR

12 4 AC CONNECTOR
6
C1

BRIDGE 35A @100V XFMR1374 QUALTEC 864-10/009


DR444
MAGNETEK VPS28-4600
CONFIDENTIAL - PROPRIETARY INFORMATION OF
TRANSFORMER AMERICAN MANUFACTURING & TECHNOLOGIES INC.

NOTES: AMTI
1. USE 3.15 AMP FUSE @ 250 VOLTS FOR 115 VAC OPERATION DIVISION OF 7 MILE SOLUTIONS
8 2. USE 2.0 AMP FUSE @ 250 VOLTS FOR 230 VAC OPERATION TITLE:
8
SLICE 141 WIRING DIAGRAM

SCALE: DRAWN BY: CHECKED BY: APP'D BY:


N/A DDV
DATE: REV. DRAWING NO.

01/29/2013 3
A B C D E F G H I J

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 39 of 50
REVISION HISTORY
REV DESCRIPTION DATE BY

10" - tube length

7" - tube length

SUP2062
AIR CYLINDER
CONNECTOR TO J5

Front

A B

SUP4153
SA4156
AIR SWITCH
*tube is part number SUP2188
EA P EB
Air Schematic

SUP3417 SUP4155
14.8 SLICE® 141

REGULATOR/FILTER exhaust muffler

Input - 80 PSI

Copyright 1998-2013 page 40 of 50


13" - tube length

CONFIDENTIAL - PROPRIETARY INFORMATION OF


AMERICAN MANUFACTURING & TECHNOLOGIES, INC.

Material:

SLICE® Operating Instructions-SUP4302-R71113


American Manufacturing & Technologies, Inc.

Tolerances: Fraction ± 1/64 Air Hookup Diagram - 141/142


.xx ± 0.010 .xxx ± 0.005
.xxxx ± 0.0005 Angular ± 0¡ 30'
Scale: 1:1
[unless otherwise noted]
Drawn by: PJM Approved by: Date: 12/11/02
A B C D E F G H I J K L M N O P

BOTTOM (UNDER BOARD)


1 J11-2 RPS1P1-1 1
TOP (PIGGYBACK) RES123
12 2 U9-1 U9-12

RES122 RES122 D3
12 23 U9-21 U9-24

J3A
J3B
J3C
J3D
RES122 RES122 TO MATRIX SWITCH
12 22 J11-1 RPS1P1-1 DR1530
CN293
1N4740 10V ZENER 10 PIN 0.100 CENTERS, LOCKING
RES122 RES113 2N3904 1
J4A

CN138
TRN111 0.100 CENTERS

1
2
3
4
NORMALLY LOW 2 CN486
Q3

RPSIP1
3

RES386
4.7K 1/4 W

4.7K SIP
2 CN1280 U9 J4B 1 2
R13 J10A
J11A 21 2 3
1

CONN 4M 0.100 CENTERS


9
8
7
6
5
4
3
2
1

10
3
/GBA 5V 24 J4C
GAB 2
23 12 RES123 4 J10B

1
J11B 2 CBA GND R14
22
1 SBA J4D
CAB 3
J11C 3 2 5 J10C
SAB RES122 J4E U7
4 20 D0 1000½ 1/4 W
A1 B1 6 20 4
J11D 4 5 19 D1 1 5V 10 J10D
A2 B2 J4F 11
/OC
6 18 D2 GND
7
A3 B3 17 D3 C
J11E 5 A4 B4 7 D0 3 2
8 16 D4 1D 1Q 5
A5 B5 J4G D1 4 2Q 5 J10E
9 15 D5 D2 7 2D
10 A6 B6 14 D6 8 3Q 6
3
J11F 6
A7 B7 D3 8 3D 9 3
11 13 D7 J4H 4D 4Q 6
A8 B8 D4 13 5Q 12
5D J10F
J11G 7 9 D5 14 6Q 15
IC2691 6D 16

18
17
14
13
8
7
4
3
11
1
D6 17 7Q
74F652 J4I 7D 7
D7 18 8Q 19 J10G
J11H 8 8D

C
R7 10

8D
7D
6D
5D
4D
3D
2D
1D
/OC
1 3 J4J IC104

U4
J11I 9
74HC373 8

IC104
J10H

Q1
RES125

74HC373
R22

C12

5V
GND
RES122
NORMALLY LOW

8Q
7Q
6Q
5Q
4Q
3Q
2Q
1Q
CAP128
47000½

2
J11J 10

TRN112
2N3906
9
6
5
2
1000½ 1/4 W

0.1 MFD @ 50V


R6 R8

19
16
15
12
10
20
J11K 11
1N4004 1A @ 600V RES122 RES123

D7
D6
D5
D4
D3
D2
D1
D0
NORMALLY HIGH D11
J11L 1000½ 1/4 W 4.7K 1/4 W
4 12 R21 4
DR132
U1
R1 RES123
RES118 4.7K 1/4 W
100½ 1/4 WATT D7
1 RB7 28

Q4
MCLR
2 RA0 RB6 27 D6

MPSA56
TRN1351
3 1 3 RA1 RB5 26 D5
2
4
5
9
10
12
13

MATERIAL SENSE D4
4 RA2 RB4 25 14
CN1781
1A
1B
2A
2B
3A
3B
4A
4B

5V 1

R3
5 D3
U8

5 PIN 0.100 CENTERS RA3 RB3 24

4.7K 1/4 W
RES123
7
IC106

D2
1Y
2Y
3Y
4Y

GND

R29
5 6

10½
74HC00

BLACK #3 J8E RA4 RB2 23 U3


22 pF @100V 7 22 D1 D7 18 19
3
6
8

RA5 RB1
11

5 4 C3 D0 D6 17 8D 8Q 16 5
RED #3 8 VSS RB0 21
J8D CAP128 C1 D5 14 7D 7Q 15
9 OSC1 VDD 20 D4 13 6D 6Q 12
3
GREEN #3 J8C CAP134 10 OSC2 D3 8 5D 5Q 9
VSS 19

X1
0.1 MFD @ 50V D2 7 4D 4Q 6

XT405
2 C4 3D 3Q 5

16 MHz
11 RC0 RC7 18 D1 4
BLUE #3 J8B D0 3 2D 2Q 2
RFC 448 RFC3 12 RC1 RC6 17 1D 1Q
1 11
WHITE #3 J8A CAP134 13 RC2 RC5 16 C GND 10
1 0.100 CENTERS
EMI Q 38 22 pF @100V 20
14 RC3 RC4 15 /OC 5V CN486
CUT SENSE IC104 R15
5 PIN 0.100 CENTERS 1

R10
74HC373 J5A CUTTER CONTROL

RES122
IC3612

1000½ 1/4 W
5

C10
BLACK RES118

CAP128
#2 J7E
6 R20 6
0.1 MFD @ 50V R24 100½

0.1 MFD @ 50V


4 2 PWM PHASE A
D4

RED #2 J5B
J7D

R4
DR1318

CAP128 C13 GROUP


MBR1100

RES120 RES118

RES123
GREEN #2 3
100½

4.7K 1/4 W
330½ 1/4 W
J7C 3 MOTOR
R16 J5C
BLUE #2 2
U5
J7B 9
RFC 448 RFC1 U2 D7 11
WHITE #2 1 D6 12 B8 A8 8 RES118
J7A 1 A0 5V 8 D5 13 B7 A7 7 100½ 4 MOTOR
EMI Q 38 A6 J5D
6
D5

CN1781 2 A1 D4 14 B6
WP 7 A5 5

R9
D3 15 B5
DR1318
MBR1100

STEP SENSE OR QUAD ENCODER 3 A2 SCL 6 D2 16 B4 A4 4

RES122
D1 17 B3 A3 3 R17
5 4 GND SDA 5 5 MOTOR

1000½ 1/4 W
BLACK #1 J1E D0 18 B2 A2 2 J5E
7 24LC16B 7
14.9 SLICE® 141

0.1 MFD @ 50V R2


B1 A1
1
RED #1 4 10 DIR RES118
J1D IC1187 19
20 GND /G 100½

R5
CAP128 C2 RES120 5V 6
D6

3 C5 J5F MOTOR
GREEN #1

RES123
J1C 330½ 1/4 W IC298
DR1318

4.7K 1/4 W
MBR1100

74HC245 R18
2 CAP128

R23
BLUE #1 J1B R28
0.1 MFD @ 50V RES122 7
Control Board - SA3003

RFC 448 RFC2 J5G PWM PHASE B


1 RES118
1000½ 1/4 W

WHITE #1 J1A RES118 GROUP


EMI Q 38 0.1 MFD @ 50V C14 C11 100½
CN1781 CAP128 100½
D7

CAP128
DR1318

8
MBR1100

32.768khz J5H GROUND


D9
D10

XT1157 U6 R19
DR1318
DR1318

X2
MBR1100
MBR1100

8 0.1 MFD @ 50V 8


1 X1 5V 8
RES118
2 X2 Sqw/out 7 100½

Copyright 1998-2013 page 41 of 50


3 Vbat SCL 6 CN139
3 1 0.100 CENTERS
4 GND SDA 5
DS1307 10K½ R25
BAT1 3V R12 1 AUX OUTPUT 1

2
J9A
D8

ELS1183
DR1318

IC1582 RES349
MBR1100

RES118
2 GROUND
9
8
7
6
5
4
3
2
1

100½ J9B
14
13
12
11
10
J6A

R26 3
CN1924

J9C AUX OUTPUT 2


5V REG. @ 1 AMP RES118
9 9
TO IC1355 LCD

100½ 4
VR133 J9D GROUND

BEEPER
1 3
14 PIN SIP 0.100 CENTERS

+
-
R27

SLICE® Operating Instructions-SUP4302-R71113


5
BEEPER1 AUX OUTPUT 3
ELS1176
J9E

2
R11 RES118

D2
Q2 100½ 6

DR132

1N4004 1A @ 600V
J9F GROUND

D1
C7

C6
C9

C8
5 PIN 0.100 CENTERS RES124

CAP128

CAP407
CAP127

CAP128
10,000½

1
2
3
4
0.1 MFD @ 50V

0.1 MFD @ 50V


470 MFD @25V

1N6282 33V, 5W
3300 MFD @50V
CONFIDENTIAL - PROPRIETARY INFORMATION OF

CN137
1 AMERICAN MANUFACTURING & TECHNOLOGIES INC. 1
0 0
NOTES: AMTI

J2A
J2B
J2C
J2D
1. THE PRINTED CIRCUIT BOARD IS TO BE FOUR LAYERS DIVISION OF 7 MILE SOLUTIONS
REV. DESCRIPTION DATE BY

4 PIN .156 CENTERS


2. THE MIDDLE TWO LAYERS ARE TO BE +5V & GROUND TITLE:
CONTROL BOARD - 141
3 UPDATED TO CURRENT 1/28/13 PJM 3. ALL RESISTORS ARE 1/4 WATT UNLESS OTHERWISE NOTED
4. Q2 LAYS FLAT ON HEAT SINK HTS340 SCALE: DRAWN BY: CHECKED BY: APP'D BY:
N/A DDV
5. BLANK BOARD IS PCB2689 R9
DATE: REV. DRAWING NO.
01/29/2013 3 SA3003
A B C D E F G H I J K L M N O P
A B C D E F G H I J

2 F1 1 1 J1A

1 FUS1984 CN137 + 1
8 AMP, 250V .156 CENTERS 4 PIN
2 J1B
70 VDC
CN137
.156 CENTERS 4 PIN
3 J1C
OT6 -
CN137

D1
1 .156 CENTERS 4 PIN
6 4 J1D

DR1014
2 5 CN137
+
.156 CENTERS 4 PIN

MBR3100 3A @ 100V
2 4 2
3
J3A
1
CNY17-4 IC3268 CN400
- 24 VDC
.156 CENTERS 2 PIN
J3B
2

C8 CN400
+
1N4004 1A @ 600V D2
100MHz CHOKE .156 CENTERS 2 PIN
CAP128 DR132 RFC1 J5A
CAP772 1
C9
1000 MFD @ 50V
RFC449 CN400
OT1 MPSA05 .156 CENTERS 2 PIN
0.1 MFD @ 50V D3 1 F2 2 RFC2 J5B
3 2 3
1
6 RFC449
DR1014 FUS1688 CN400
J2A 1
2 5 MBR3100 3A @ 100V 1.25 AMP 100MHz CHOKE .156 CENTERS 2 PIN
BRANCH TWO -PWM

R2
CN486 100MHz CHOKE

R9

RES2725
COIL 4

1000½ 2W
J2B 2 RFC3
3 J4A

RES2724
TRN1352 2 F3 1

330½, 2W
1

2
CN486 MOTOR A FUS1349
J2C 3 CNY17-4 IC3268 RFC449 CN3291
OT2 D4 D10 3.15 AMP RFC4
1 2 J4B
CN486 1
MOTOR B

3
J2D 4 6 DR1014 DR2726 RFC449 CN3291
4 Q2 MBR3100 3A @ 100V 5KP36A 36V, 5W 100MHz CHOKE 4
2 5 3 J4C BRANCH

R3
CN486 MTP20N10-20A@100V
MOTOR C TWO

RES2725
J2E 5

R10
100MHz CHOKE

1000½ 2W
CN3291
4

RES2724
3 RFC5

330½, 2W
CN486 TRN1352 2 F4 1 4 J4D
J2F 6 MOTOR D

2
CNY17-4 IC3268 FUS1349 RFC449 CN3291
3.15 AMP 100MHz CHOKE
CN486 OT3 RFC6
J2G 7 1 D5 D11 2 F5 1 5 J4E
BRANCH ONE 1
6

3
PWM FUS1349 RFC449 CN3291
CN486 Q3 DR1014 DR2726
J2H 8 5 MBR3100 3A @ 100V 5KP36A 36V, 5W 3.15 AMP RFC7
2 6 J4F

R4
MTP20N10-20A@100V
BRANCH

RES2725
5 5

R11
CN486

1000½ 2W
RFC449 CN3291
0.100 CENTERS 4 TRN1352 ONE

RES2724
3 100MHz CHOKE

330½, 2W
2 7 J4G

CNY17-4 IC3268 D6 D12 CN3291


1
OT4 RFC8 J4H
14.10 SLICE® 141

2 F6 1 8
3

1 DR1014 DR2726
Q4 RFC449
Power Board SA3405

6 MBR3100 3A @ 100V 5KP36A 36V, 5W FUS1349 CN3291


100MHz CHOKE

R5
3.15 AMP 0.156 CENTERS
2 5 MTP20N10-20A@100V

RES2725
R12
1000½ 2W
RES2724

TRN1352
330½, 2W

4
2

3
6 6
D7 D13

Copyright 1998-2013 page 42 of 50


CNY17-4 IC3268 1
3

OT5 DR1014 DR2726


1 Q5 MBR3100 3A @ 100V 5KP36A 36V, 5W
6
R6

MTP20N10-20A @100V 1 J6A


R13

RES2725
1000½ 2W

2 5
RES2724
330½, 2W

CN517 TO FAN
2 J6B

SLICE® Operating Instructions-SUP4302-R71113


4
3
CN517 0.1 CENTERS
CNY17-4 IC3268
7 CN517 0.1 CENTERS 7
J7A
1
OT7
2 J7B
1
6

2 5 CONFIDENTIAL - PROPRIETARY INFORMATION OF


AMERICAN MANUFACTURING & TECHNOLOGIES INC.
4 NOTES:
3 AMTI
1. PCB3290 IS BLANK BOARD DIVISION OF 7 MILE SOLUTIONS
8 CNY17-4 IC3268 8
2. ALL TRACES FOR FET POWER AND GROUND SHALL TITLE:
POWER BOARD - 2004
BE LARGE ENOUGH FOR 8 AMPS
3. BOARD TO BE 2 LAYERS SCALE: DRAWN BY: CHECKED BY: APP'D BY:
N/A DDV
DATE: REV. DRAWING NO.

2/26/2001 0 SA3405
A B C D E F G H I J
SA 4156

SA 3408

SA 4318

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 43 of 50
15.0 SLICE® Trouble-Shooting Guide

IMPORTANT
Before opening up the SLICE® machine for inspection or for repairs/component
replacement, be sure to turn the machine off, unplug the power cord from the ECONO-
SLICE® machine completely!

15.1 Product Feeds But Does Not Cut


A. Check fuses on Power Board.
B. Check to make sure no material is stuck in Blade/Die.
C. Check that Blade/Die are sharp.

15.2 LCD Displays “Clear Input Jam”


A. Check fuses on Power Board.
B. Check connections for Encoder.
C. Check for damaged Encoder (see 15.3).
D. Check to see if anything is jammed by wheels.
E. Check to make sure no material is stuck in Blade or Die.
F. Press load button.
G. Check functionality of Encoder.

15.3 TEST ENCODER INSTRUCTIONS For ELS3090


1. Use scope – set volts/div to .5 and sec/div to 2 ms.
2. Connect probe #1 to RFC2 and the clip lead coming off that probe to ground
(middle pin).

Middle Pin

'SRRIGXTVSFIXS2 to RFC#3.

RFC2 RFC3

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 44 of 50
4. Spin the wheels on the unit and on the scope the 2 lines should resemble the
following:

5. If the lines do not resemble this the encoder is bad.

15.4 LCD Displays “Flag Not Set”


A. Check Flag and Sensor alignment (see below).
flag
sensor
Side Elevation

blade

B. Check connection between sensor and board are intact.


C. Check Optic Sensor making sure that component is free from debris.
D. Check functionality of optic sensor.

*SPPS[MRKMWLS[]SYGERGLIGO]SYVFPEHI¾EKWIRWSVW7%2187, SA3376.
-Use a voltmeter set on DC voltage.
-Shut off power on machine and remove cover but keep all cables connected.
-Follow the black sensor cables from the machine to the control board in front cover.
8SXIWX¾EKWIRWSVGSRRIGXVIHIRHSJQIXIVXS±&²¯6*'1 and black end to “C”-GND.
8YVRTS[IVSR1SZI¾EKMRERHSYXF]LERHTEWWMRKMXXLVSYKLWIRWSV-XWLSYPHVIEH
:[LIR¾EKMWGPIEVERH0[LIRFPSGOIHF]¾EK     
-Turn power off.
-To test encoder sensor connect red end of meter to “A” –RFC2 and black end to “C”-
GND. Turn power on. Turn encoder wheel slowly. As it turns it should alternate reading
5V when clear and 0 when blocked.

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Copyright 1998-2013 page 45 of 50
If you do not get 5V the sensor is bad.

A.B. C.
15.5 LCD Displays “Flag Not Set”
A. Check Flag and Sensor alignment.
B. Check connection between sensor and board are intact.
C. Check Optic Sensor making sure that component is free from debris.
D. Check functionality of optic sensor.

15.6 LCD Displays “Blade Not Moving”


A. Check fuses.
B. Check air pressure. (Should be 80 psi) and air line connections.
C. Check connections.
D. Check for debris in both Blade and Die.

15.7 LCD displays “Black Squares”, No Text


A. Check that Control Board IC is not loose or removed.
B. Control Board IC corrupted and needs to be replaced.
C. Control Board needs to be replaced.

15.8 Machine Not Cutting Accurate Lengths


A. Check the calibration factory setting. Check if there is a 4-digit number listed under
calibration program. (4-digit required)
B. Insure material feed is smooth and free of kinks or hang ups.
C. Recalibration may be required (See Operating Manual Section 12)
D. Check bearings on wheels as they may have been worn down.
E. Check encoder wheel as it may be damaged.
F. Check both the Power and Control Boards.
SLICE® Operating Instructions-SUP4302-R71113
Copyright 1998-2013 page 46 of 50
15.9 Machine Not Able To Pull Material Through Cutter
A. Check for jam or material obstructions in opening.
B. Is the material feeding freely? Undue amount of tension on material? Check set up.
C. Are you using a material appropriate for this model machine?

15.10 Machine Freezes Up During Load Cycle And is Sluggish


A. Is an adhesive material being used?
B. Are Blade and Die being routinely cleaned?
C. Check air pressure and air line connections

15.11 LCD Displays Words Not Related To Correct Functions Being Performed
A. Contact Service Tech.

15.12 Motor Making Grinding Noise


A. Check fuses/transistors on Power Board. The majority of the time, when the motor
is grinding, it is due to a blown resistor.
B. Check Motor.
C. Check bearings on wheels to see if they are free spinning. Bearings may be worn out.

15.13 Machine On “LOAD” Cycle Cuts Ok But Fails On “RUN” Cycle


A. Check that wheels are closed enough.
B. Check Encoder connections.
C. Set screw on Encoder may be loose, refer to Encoder in manual.

Note: Encoder not engaged when machine on “LOAD” cycle, only engaged during the “RUN”
cycle, So Encoder may need to be replaced.

15.14 Loosing “Batch” Sequence Programs


A. Check to make sure programs were set properly.
B. Check fuses.
C. Possible Software corruption.

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Copyright 1998-2013 page 47 of 50
15.15 Blade Jams
A. Is adhesive product being cut?
B. Are Blade and Die routinely cleaned?
C. Check for material stuck in die.
D. Check if Ball Plunger(s) are too tight or damaged.
E. Check Air Cylinder.

15.16 Solenoids Not Firing


A. Check connections.
B. Check fuses on power board.

15.17 Solenoids Stuck In Closed Position


A. Check fuses on Power Board.

15.18 Machine Has No Power


A. Check fuses in power input receptacle.

15.19 Material Not Cutting Clean


A. Blade or Die is dull.
B. Ball plungers are damaged.
C. Material stuck in Die.
D. Check Air Pressure.

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Copyright 1998-2013 page 48 of 50
15.20 FCC Statement

This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC rule. These limits are designed to provide
reasonable protection against harmful interference in a residential radio installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference will not occur
in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:

- Reorient or relocate the receiving antenna.


- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.

Industrial Control Equipment 21 EM

AMTI™ A 7 Mile Solutions Company


© 1998-2013 Patents Pending

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 49 of 50
16.0 Declaration of Conformity

AMTI hereby declares that its SLICE® line of cutting machines are produced and marked
in conformity with the Machining Directive 2006/42/EC, and the requirements of the
harmonized European standards:

Machinery directive 2006/42/EC


EMC Directive 2004/108/EC

SLICE® line of cutting machines:


SLICE® 135
SLICE® 141
SLICE® 142
ECONO-SLICE®

AMTI™ American Manufacturing & Technologies, Inc.


7540 N. Caldwell Ave. Niles, Illinois, United States of America
www.amtiproducts.com

Paul Michels
Operations Manager

SLICE® Operating Instructions-SUP4302-R71113


Copyright 1998-2013 page 50 of 50

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