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Axial and lateral stiffness of spherical self-balancing fiber reinforced rubber pipes | 97
The stiffness of fiber reinforced pipes has been inves- anisotropy of the reinforced layer on the spherical pipes.
tigated in depth. Jaszak et al. [2] analyzed the stress distri- Thirdly, the variance of the elastic modulus of the reinforce
bution of rubber pipes under internal pressure with finite fiber is not negligible when the rubber pipe is subject to dif-
element analysis based on the Mooney-Rivlin model of the ferent internal pressure. Rao et al. [13] and Kumar et al. [14]
rubber material, concluding that the influence of elastic found that the reinforced fiber has a nonlinear stress-strain
properties of the rubber layer on the stress distribution is relationship in cord/rubber composites. In the stage with
negligible. Therefore, the stiffness is mainly determined small strain, the elastic modulus of the fiber changes with
by the geometry of the rubber pipes and the anisotropy the strain. In the stage with intermediate strain, the elastic
of the reinforced layer. The axial stiffness of cylindrical modulus tends to be constant. It could bring extra error in
self-balancing rubber pipes was investigated based on the the theoretical model without considering the nonlinear
anisotropic shell theory [3, 4]. Zhou et al. [5] calculated stress-strain relationship of the reinforced fiber.
the axial stiffness of spherical rubber pipe based on the
thin shell theory, but did not consider the anisotropy of
the reinforced layer on the stiffness characteristics. Gao et
al. [6] established the axial stiffness model of spherical self-
balancing rubber pipes based on anisotropic membrane
theory, considering the winding angle variance of rubber
pipes under high internal pressure. It should be noted that
the balance of pipes could be achieved by specific winding
angle of the unidirectional fabric. The self-balancing an-
gle of cylindrical pipes is near 55 degrees [7–9], while the Figure 2: The curing process of spherical fiber reinforced rubber
self-balancing angle of spherical pipes is determined by the pipes.
geometry of the pipe [10]. A number of investigations paid
attention to the lateral stiffness of fiber reinforced pipes
In this paper, the axial stiffness and lateral stiffness of
under internal pressure. Chen et al. [11] studied the lateral
spherical self-balancing fiber reinforced rubber pipes are in-
stiffness of rubber pipes with an equivalent beam model
vestigated based on the anisotropic membrane theory and
fixed at both ends. Rafiee et al. [12] established theoretical
the composite Timoshenko beam theory, respectively. The
model to estimate the lateral stiffness of fiber reinforced
inhomogeneous anisotropy of the reinforced layer and the
rubber pipes based on the back-of-envelope technique.
nonlinear stress-strain relationship of the fiber are consid-
As already known from the research above mentioned,
ered in the theoretical model. The key structural parameters
the stiffness of fiber reinforced rubber pipes has gained
of the spherical pipe are the axial length, the circumferen-
sufficient attention. However, the stiffness of the spherical
tial radius at the ends, the meridional radius and the initial
self-balancing fiber reinforced rubber pipes needs deeper
winding angle. Influences of these parameters on the dis-
investigations. Firstly, the comprehensive research on both
tribution of winding angle, the anisotropy of the reinforced
the axial stiffness and the lateral stiffness is deficient. Re-
layer, the axial stiffness and the lateral stiffness are investi-
ducing the axial stiffness alone will cause the rise of the
gated in detail. The calculated results of the axial stiffness
lateral stiffness possibly and vice versa. To improve the
and the lateral stiffness are in good agreement with the
vibration suppression performance of the rubber pipes,
experiment results, proving the accuracy of the theoretical
the axial stiffness and lateral stiffness are supposed to be
model. To improve the vibration suppression performance,
optimized together. Secondly, most research is limited to
the stiffness characteristics are optimized with adjusting
cylindrical fiber reinforced pipes. For spherical pipes, the
the meridional radius and the initial winding angle. The
anisotropy distribution of the reinforced layer is more com-
investigation methods and results presented in this paper
plicated. The spherical fiber reinforced rubber pipes are
will provide guidance for design of fiber reinforced rubber
manufactured with the curing process, as shown in Fig-
pipes in the future.
ure 2. The reinforced layer is fabricated with unidirectional
fabric cross winding helically at a specific initial winding
angle before the rubber pipes expanded to the preset shape.
The winding angle is determined by the meridian shape
on the spherical pipes, while the winding angle is homo-
geneous on the cylindrical pipes. Therefore, the nonlin-
ear distribution of winding angle leads to inhomogeneous
98 | G.-M. Xu and C.-G. Shuai
where E1k and E2k are elasticity modulus of the kth lamina in
k
the 1 and 2 directions, respectively; G12 is shear modulus
k k
and µ12 is the major Poisson’s ratio. µ21 is determined by
k
the equation µ21 E2k = µ12
k
E1k . The transformation matrix T k
is
⎡ ⎤
cos2 θ sin2 θ −2 sin θ cos θ
T = ⎣ sin2 θ cos2 θ 2 sin θ cos θ ⎦ (5)
⎢ ⎥
(a) (b)
2 2
sin θ cos θ − sin θ cos θ cos θ − sin θ
Figure 3: The geometric model of the spherical pipe. (a) The curvilin-
ear coordinate system and the Cartesian coordinate system. (b) The where winding angle θ is the angle between direction 1 of
structural parameters of the spherical pipe. the fiber and the direction α of the curvilinear coordinate
system, as shown in Figure 3.
The single-layer cord/rubber lamina can be regarded as
orthotropic material [15]. The equivalent elastic constants
of the lamina can be obtained with the following equa-
tions [16]
⎧
⎪
⎪ E1 = E c V c + E r (1 − V c )
⎪
⎪
⎨E2 = E r (1 + 2V c )/(1 − V c )
⎪
⎪
⎪
µ12 = µ c V c + µ r (1 − V c ) (1)
⎪ Figure 4: The winding angle of the reinforced layer.
µ21 = µ12 EE12
⎪
⎪
⎪
⎪
⎪
G12 = G r GG c +G r +(G c −G r )V c
⎪
⎩
+G −(G −G )V
c r c r c
The anisotropy of the reinforced layer are closely re-
where Ec and Er are the Elastic modulus of the cord and lated to the local winding angle of the fabric. Although
rubber, respectively; µ c and µ r are the Poisson’s ratios of the initial winding angle is uniform, the winding angle of
the cord and rubber, respectively; G c and G r is the shear expanded reinforced layer keeps changing at different posi-
modulus of the cord and rubber, respectively; V c is the tions along the meridional direction. For the curing process,
volume fraction of cord. The stress-strain relations of the the following two assumptions are proposed:
kth lamina in the reinforced layer are written as [17]
(1) The cords of the fabric is not stretched during the
curing process;
⎡ ⎤ ⎡ ⎤⎡ ⎤
k k k
σα Q̄11 Q̄12 Q̄16 εα
⎢ ⎥ ⎢ k
⎣ σ β ⎦ = ⎣Q̄12 k
Q̄22 k ⎥⎢
Q̄26 ⎦ ⎣ εβ ⎦
⎥
(2) (2) Both ends of the pipe do not rotate relatively to each
τ αβ k k
Q̄16 Q̄26 Q̄66 k
𝛾αβ other during the curing process.
k k
Axial and lateral stiffness of spherical self-balancing fiber reinforced rubber pipes | 99
Supposing the initial winding angle is θ0 , the geometric along the axial direction when the initial winding angle
relationship established based on the assumptions above- and axial length increase, and when the circumferential
mentioned are written as radius at the end and the meridional radius decrease.
dy R α dα ⎪
⎫ The stress-strain relationship is used to obtain the elas-
= tic constant along the axial direction of the rubber pipe:
cos θ0 cos θ ⎬
⎪
(6)
tan θ0 R α tan θ ⎪
dz = dα⎪ Q̄11 Q̄22 −Q̄212
⎧
r R β sin α
⎭ ⎪E α =
⎪
⎪ Q̄22
⎨E = Q̄11 Q̄22 −Q̄212
⎪
⎪
β
where R β represents the circumferential radius, as shown Q̄11 (8)
in Figure 3. The distribution of the winding angle θ along ⎪µ αβ = Q̄Q̄12
⎪
⎪
⎪ 11
⎪
the meridional direction derived from equations (6) is ⎩
G αβ = Q̄66
R β sin θ0 The distribution of the elastic constants is shown in
(︂ )︂
θ = arcsin sin α (7)
r Figure 6a. At any position of the pipe, the shear modulus is
greater than the meridional and latitudinal elastic modu-
The structure vector H has significant influence on the
lus. At the center of the joint, the meridional elastic modu-
distribution of winding angle. Figure 5 shows that the wind-
lus reaches the minimum value, while the latitudinal elas-
ing angle of cord fabric will become more non-uniform
tic modulus reaches a maximum value. Figure 6b shows
the relative variance of the elastic constants with differ-
ent winding angle. The off-axis elastic constants reduce to
the orthotropic properties when the winding angle equals
0 degree and 90 degrees. The shear modulus reaches the
maximum when the winding angle equals 45 degrees. The
stiffness matrix of the 1500D/3-type aramid cords is used
in the theoretical calculation, written as follows [15].
⎡ ⎤
17.8E9 7.06E6 0
Q = ⎣7.06E6 13.3E6 0 ⎦ (9)
⎢ ⎥
0 0 2.76E6
midsurface. Each sub-matrix of the stiffness matrix is de- The equilibrium equations [17] are
fined as [18]
∂ ∂B ∂A
⎫
(BN α ) − Nβ + N αβ ⎪
n ∂α ∂α ∂β
⎧ ⎪
⎪
∑︀ ⎪
⎪A ij =
⎪ (Q̄ ij )k (z k − z k−1 ) ⎪
⎪
∂
⎪ ⎪
⎪
k=1
⎪
+ (AN αβ ) + ABq α = 0⎪
⎪ ⎪
n
⎪
∂β
⎨ ⎪
B ij = 12 (Q̄ ij )k (z2k − z2k−1 )
∑︀ ⎪
(11)
⎪
⎬
k=1 ∂ ∂A ∂B (15)
(AN β ) − Nα + N ⎪
⎪
⎪
n
∂α αβ ⎪
⎪
⎩D ij = 13
⎪
⎪
⎪ ∑︀
(Q̄ ij )k (z3k − z3k−1 ) ∂β ∂β ⎪
⎪
⎪
k=1 ∂ ⎪
+ (BN αβ ) + ABq β = 0⎪
⎪
⎪
∂α ⎪
⎪
⎪
⎪
k α N α + k β N β − q𝛾 = 0
⎭
2.2 Analysis of the axial stiffness
The spherical pipe is an axisymmetric shell of revolu-
The inplane force is defined as tion, so the coefficients in equations (14) and (15) are
⎡ ⎤ ⎡ ⎤⎡ ⎤ ⎫
Nα A11 A12 A16 εα A = Rα ⎪
⎪
3
⎪
⎣ N β ⎦ = ⎣A12 A22 A26 ⎦ ⎣ ε β ⎦ δ + o(δ ) (12) B = R β sin α⎪
⎢ ⎥ ⎢ ⎥⎢ ⎥ ⎪
⎪
⎪
⎪
N αβ A16 A26 A66 ε αβ 1 ⎪
⎪
kα =
⎪
⎪
⎪
Rα ⎬
where δ is the thickness of the reinforced layer. Under the 1 ⎪ (16)
assumption of thin shell theory, the thickness of the re- kβ = ⎪
Rβ ⎪
⎪
⎪
inforced layer is a small quantity, so the terms related to
⎪
⎪
⎪
q α = 0⎪
⎪
thickness are considered as high-order small quantities
⎪
⎪
⎪
q𝛾 = p
⎭
and are negligible in equation (12). Without considering
the bending moment and shear force, the geometric equa- where p is internal pressure. It is assumed that all the con-
tion is simplified as follows [17] straints and external loads are axisymmetric, and then for
1 ∂u ∂A v
⎫ any point of the pipe, the equilibrium equation is estab-
εα = + + k α w⎪
A ∂α ∂β AB lished in the meridional direction as follows
⎪
⎪
⎪
⎪
⎪
1 ∂v ∂B u
⎬
εβ = + + kβ w (13) 1 Fy
B ∂β ∂α AB Nα = pR + (17)
⎪
⎪
⎪ 2 β 2πR β sin2 α
A ∂ u B ∂ v ⎪ ⎪
ε αβ = ( )+ ( )⎪ ⎭
B ∂β A A ∂α B The axial stiffness of the deformation of joint body is
determined by the relationship between F y and the axial
where A, B are lamé parameters and k α , k β are principal cur-
deformation y. Combining equations (14), (15) and (17), the
vature of the midsurface. Combining equations (12) and (13),
solutions of internal force and displacement are obtained
yields
as follows
⃒ ⃒⎫
⃒N
⃒ α A12 ⃒ ⎪ 1 Fy
⃒ ⎫
N α = pR β +
⎪
⎪ ⎪
2 2
1 ⃒ N β A22 ⃒ ⎪
⃒ ⃒⎪ ⎪
1 ∂u ∂A v
⎪ 2πR β sin α ⎪⎪
+ + kα w = ⃒
⎪ ⎪
⃒⎪ ⎪
A ∂α ∂β AB δ ⃒⃒A
⎪ ⎪
2
pR β
⎪
A
⎪
Fy
⃒⎪ ⎪
11 12 ⃒ ⎪ ⎪
N β = pR β − −
⎪ ⎪
⃒⎪ ⎪
⃒A12 A22 ⃒ ⎪ 2
⃒
2R α 2πR α sin α ⎪
⎪ ⎪
⎪
⎪ ⎪
⎪
⃒ ⃒⎪ ⎪ ⎪
⎪
u = C1 sin α⎪
⃒A ⎬ ⎪
⃒ 11 N α ⃒
⃒
(14)
⎪
⃒ ⃒ ⃒ ⃒ ⎪ ⎪
1 ⃒A12 N β ⃒ ⎪
⃒ ⃒⎪ ⃒N ⎪
1 ∂v ∂B u A A N
⃒ ⃒ ⃒ ⎪
⃒ α 12 ⃒ ⃒ 11 α⃒
⎪
+ + kβ w = ⃒ −
⎪
R R
⎪
⃒⎪⎪ α α β
⎪
⎬
B ∂β ∂α AB δ ⃒⃒A N β A22 A12 N β
⃒⎪ ∫︁ ⃒ ⃒ ⃒ ⃒
A sin α (18)
⎪
11 12 ⃒ ⎪
⎪ ⃒ ⃒ ⃒ ⃒
⃒⎪ + ⃒ ⃒ dα⎪
⃒A12 A22 ⃒ ⎪ δ
⃒ ⎪ ⃒A
⃒ 11 A12 ⃒
⎪ ⃒ ⎪
⎪
⃒ sin α
⎪ π
⎪
2 −φ
⎪
⎪ ⎪
⎪
N ⃒A12 A22 ⃒
⃒
A ∂ u B ∂ v
⎪ ⎪
αβ ⎪
⎪ ⎪
( )+ ( )= ⎪ ⎪
⎪
⎭ ⎪
B ∂β A A ∂α B A66 δ ⃒
⃒A
⃒ ⎪
⎪
⃒ 11 N α ⃒
⃒ ⎪
⎪
⎪
⎪
A N
⃒ ⃒ ⎪
Rβ ⃒ 12 β ⃒ ⎪
⎪
w= − u cot α⎪
⎪
⃒ ⃒
δ ⃒⃒A
⎪
⎪
11 A12 ⃒ ⃒ ⎪
⎪
⎪
⎪
⃒A12 A22 ⃒
⃒ ⃒ ⎭
Axial and lateral stiffness of spherical self-balancing fiber reinforced rubber pipes | 101
where C1 is an integral constant determined by boundary cord with the cord stress. The distribution of stress in the
conditions. The boundary condition is reinforced layer is
π⎫
pR β ⎪
⎫
u = 0, while α = ⎬
2 (19) σα = ⎪
2δ ⎪
⎪
π ⎪
u = −y cos α, while α = − φ⎭
⎬
2 R β p(2R α − R β ) (21)
σβ =
2δR α
⎪
Substituting equations (18) into equation (19) yields the
⎪
⎪
⎪
⎪
force-displacement relationship for the axial deformation: τ αβ = 0⎭
Fy = (20) With the formula of off-axis stress, the stress along the
∫︀ π A11 R3β +2(A12 −A11 )R2β R α +(A22 −2A12 )R β R2α direction of cords σ1 is obtained as follows:
2πδy − πp π
2
(A11 A22 −A212 ) sin α
dα
2 −φ
∫︀ π A11 R2β +A22 R2α +2A12 R α R β σ1 = σ α cos2 θ + σ β sin2 θ (22)
π
2
(A11 A22 −A212 )R β sin3 α
dα
2 −φ
The influences of structural parameters are then com- where θ is the winding angle of cords. The elastic modu-
puted on the axial stiffness, as shown in Figure 7. The axial lus of cords under different stresses can be obtained by
stiffness will increase significantly when the initial winding processing the measured force-displacement data of cords.
angle increases, the meridional radius increases, the axial Substituting this elastic modulus into the theoretical model
length decreases, and the circumferential radius at the end of stiffness yields the stiffness characteristics of the rubber
increases. pipe under different internal pressures.
where R o,n and R i,n are the outer diameter and inner diam-
eter of the nth layer of fiber, respectively; En is the axial
Figure 7: Axial stiffness at different H, and the initial structure elastic modulus of the nth layer, and can be calculated as
vector H 0 = [0.1, 0.1, 0.1, 40]: (a) varied initial winding angle θ0 ;
follows:
(b) varied meridional radii R α ; (c) varied axial lengths L; (d) varied A11 A12 − A212
circumferential radii at the ends r. En = (︀ )︀ (25)
A22 R o,n − R i,n
The influences of the initial winding angle and the
Aramid fiber is generally used as the cord material for meridional radius are analyzed on the spatial distributions
large-diameter rubber pipes resistant to high pressure. The of bending stiffness and shear stiffness, as shown in Fig-
elastic modulus of aramid fiber has strong nonlinearity ure 8. When the initial winding angle is 43 degree, the bend-
even in the low-stress stage, so it is necessary to experimen- ing stiffness and shear stiffness reach their minimum and
tally obtain the variation of the elastic modulus of aramid maximum values, respectively.
102 | G.-M. Xu and C.-G. Shuai
Figure 9: Lateral stiffness at different H, and the initial structure It is combined with equation (20), and let the external
vector H 0 = [0.1, 0.1, 0.1, 40]: (a) varied initial winding angles θ0 ; force in the axial direction F y equal 0, and then the
(b) varied meridional radii R α ; (c) varied axial lengths L; (d) varied ratio of length change can be calculated:
circumferential radii at the ends r.
2y
η= (28)
L
Because of the non-uniformity of the distribution of
(2) When both ends of the pipe are clamped, the unbal-
bending stiffness and shear stiffness, the equation is trans-
anced force is calculated under the working pressure.
formed into a difference equation to obtain the numerical
In formula (20), let the axial deformation y be equal
Axial and lateral stiffness of spherical self-balancing fiber reinforced rubber pipes | 103
(29)
(b)
(c)
3 Experiment results
Experiments are conducted to obtain the variation of the
elastic modulus of aramid cord with the cord stress in sec-
tion 3.1, because the elastic modulus of aramid fiber has
strong nonlinearity even in the low-stress stage. The axial
and lateral stiffness of four types of spherical self-balancing
rubber pipes are also measured in section 3.2, and the mea-
sured results are compared with the resulted calculated
(d)
with the proposed model.
There are four types of self-balanced spherical rubber Figure 11: (a) Experimental systems used to measure the axial and
pipes with different specifications but the same rated work- lateral stiffness; (b) tensile test of aramid cords; (c) axial stiffness
test; (d) lateral stiffness test.
ing pressure of 3.0MPa. The main structural parameters are
shown in Table 1, and the model of test device and the test
layout are shown in Table 2 and Figure 10, respectively.
104 | G.-M. Xu and C.-G. Shuai
Table 1: Parameters of the tested rubber pipes. 3.2 Axial and lateral stiffness of the rubber
pipes
model L (mm) r (mm) R α (mm) θ0 ()
DN50 83 32 82 36 The aforementioned stiffness model is used to derive the
DN100 127 59 125 38 axial and lateral stiffness of rubber pipes with four different
DN125 95 71 93 40 sizes, and the results are shown in Figure 13a and Figure 13b.
DN150 102 84 100 39 The theoretical results are in good agreement with the ex-
perimental results, suggesting that the stiffness model ob-
Table 2: Experimental device list. tained in this paper can accurately describe the axial and
lateral stiffness of the rubber pipes.
Device Model
Mechanical test system MTS landmark 370.50
Water pump 40sy-15/80
Pressure gauge ACD-201
Accumulator NXQAB-80-10-L-Y
Component Property
Material Aramid
(b)
Cord Construction 1140D/2
Diameter 0.8 mm Figure 13: (a) Calculated and measured axial stiffness vs internal
E1 21 GPa pressure; (b) calculated and measured lateral stiffness vs internal
Rubber Elastic modulus 6 MPa pressure.
Cord/Rubber Layer Thickness 1.1 mm
4 Discussion
The experimental result in Figure 13 suggests that the lat-
eral stiffness is larger than the axial stiffness of the tested
rubber pipes. In order to reduce the lateral stiffness with-
out causing a significant increase in the axial stiffness, the
meridional radius and initial cord-winding angle are varied
Figure 12: The stress-strain relationship of 1140D/2 aramid cords. simultaneous in the theoretical while the self-balance of
the rubber pipe is maintained. The problem is to reduce the
maximum stiffness of the rubber pipe (i.e. the larger value
in the axial stiffness and lateral stiffness) under the follow-
ing conditions: 1) the internal pressure is kept at 3.0MPa;
Axial and lateral stiffness of spherical self-balancing fiber reinforced rubber pipes | 105
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