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Engineering Structures 112 (2016) 1–13

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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Effects of spiral confinement to the bond behavior of deformed


reinforcement bars subjected to axial tension
Seyed Jamal Aldin Hosseini ⇑, Ahmad Baharuddin Abd. Rahman
Department of Structures and Materials, Faculty of Civil Engineering, Universiti Teknologi Malaysia, 81300 Johor, Malaysia

a r t i c l e i n f o a b s t r a c t

Article history: When grouted pipe splice connections are employed, the structural performance of the connected precast
Received 25 December 2013 concrete components is significantly influenced by the bond behavior between the main reinforcing bars
Revised 21 December 2015 and the surrounding grout. Owing to this important characteristic, the bond behavior, in particular the
Accepted 23 December 2015
local bond-stress slip relationship and the bond strength, of the main steel reinforcement bars embedded
Available online 18 January 2016
in grout needs to be investigated accordingly. This paper presents the bond behavior of main deformed
steel reinforcement bars confined by a grouted spiral connection. A total of 36 pullout specimens were
Keywords:
tested under increasing axial tensile load to investigate the effects of spiral confinement to the connected
Spiral confinement
Grouted splice connection
main steel bars. Parameters covered in this study were spiral diameter and spiral pitch distance. The
Bond stress experimental results showed that the spiral configurations influence the bond performance due to the
Slip effect of confinement generated by the spiral diameter and pitch distance. As compared to spiral pitch
distance, the spiral diameter provides more dominant confinement effect which subsequently increases
the bond strength significantly.
Ó 2016 Elsevier Ltd. All rights reserved.

1. Introduction essential to make the relevant information accessible, in particular


the local bond stress–slip relationship which is considered as the
One of the major concerns that commonly arise with regard to main objective of the study.
the use of prefabricated precast concrete components is the quality Grouted pipe splice connections are usually used in connecting
of connections in joining the loose components together [1]. Many precast concrete components and usually the bond development
designers prefer to have a precast connection that has the same has strong effect on the interaction between the grout and splice
features of cast-in-place connection [2]. In this regard, the America bars. In fact, the mechanism of load transfer between the precast
Concrete Institute (ACI) has published different connection details components depends on the quality of adequate bond between
to emulate equivalent cast-in-place rigid quality in the precast the connected reinforcement bars in the grouted splice connec-
concrete construction [3]. Apart from mechanical rebar splicing tions [8]. Fig. 1 shows a typical example of connecting precast wall
systems such as Lenton and Erico, grouted splice vertical duct con- components using grouted splice connection. To avoid load eccen-
nection is one of the precast connections that is able to provide full tricity in the splice joints, rebar lapping in the grouted connection
continuity for continuous construction. On the other hand, still is avoided. Hence the rebars are connected using the end to end bar
there is not enough supplementary information in the ACI code splice connections, as shown in the figure.
regarding the design of mechanical splice connections. Moreover, Research on the factors that affect the bond has developed
according to the related literature, majority of technical details greatly over the last 55 years, in which the detailed investigation
are usually private and confidential except the basic feasibility of bond started with the research works by Rehm [10] in 1961.
evaluation of splice connections that has been recently published Experimental works by Goto [11], had demonstrated the bond
by Tokyo Steel Corp [4], Jansson [5], Coogler et al. [6] and Ling action between concrete and steel deformed bar, which provides
et al. [7]. To develop new splice connections, it is very essential the understanding of the force transfer, the behavior of interlock-
to know the interactions and also internal stress distribution ing mechanisms and cracks between the embedded reinforcement
among the splice bars and the surrounding materials. It is also bars and the grout. Other research studies on bond include the
works by Jorge et al. [12], Ogura et al. [13] and Haskett et al.
[14], Huanzi [15] and Azizinamini et al. [16]. As a result of
⇑ Corresponding author. numerous research works, considerable modifications have been
E-mail address: Hosseini_s_jamal@yahoo.com (S.J.A. Hosseini).

http://dx.doi.org/10.1016/j.engstruct.2015.12.038
0141-0296/Ó 2016 Elsevier Ltd. All rights reserved.
2 S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13

Upper wall panel Reinforcement bar


of upper wall

Splice
Sleeves

Reinforcement bar
of lower wall
Fig. 1. Grouted splice sleeve connection in precast concrete wall panels [9].

introduced to bond clauses in design codes worldwide [17]. The objectives of this paper are:
Detailed evaluation of bond strength and bond behavior is
complicated, as the magnitude of bond strength is influenced by 1. To investigate the effects of spiral diameter and spiral
a wide range of factors. For example, the CEB-FIP Model Code 90 pitch distance in providing the confinement.
[18], includes not less than 10 parameters which influence the 2. To investigate the effects of confinement contributed by
anchorage bond behavior. the steel spiral in improving the bond strength of
Confinement has been attributed as one of the governing deformed steel bars in the grouted splice connection.
parameters that provide significant improvement in the anchorage
bond that could lead to a reduction in the required embedment 2. Descriptions of test specimens
length of the connected steel bars [19–22]. To provide confinement
to the connected main bars, various methods such as transverse A complete grouted spiral connection consists of spiral rein-
reinforcements [23], spirals [24,25], cylindrical pipes [19,25–28], forcement cage, two main reinforcement bars and non-shrink
square hollow sections [29] and wrapping of fiber reinforced poly- grout. Sections 2.1–2.4 discuss the components and material
mer (FRP) sheets [1] surrounding the anchorage bar zone have involved in making the connection.
been adopted. Confinement is known to control the spread of the
splitting cracks, either by bridging or by resisting the expansion
2.1. The spiral reinforcement cage
of materials surrounding the main steel bars. This effect increases
the bond strength between the deformed bars and the surrounding
The fabrication of the spiral reinforcement cage involved a spi-
grout and as a result a shorter embedded length for the main bars.
ral reinforcement that was welded to four (4) number of high yield
In Malaysia, the effect of spiral confinement on the bond
steel (Y) deformed bars in 10 mm diameter, denoted as 4Y10 (see
strength of deformed steel bars was experimentally investigated
Fig. 2). The 4Y10 splice bars were welded to the external diameter
by Hoseeini and Rahman [24,25]. The confinement was provided
of the spiral to provide the tensile resistance mechanism within
by means of spiral, similar to the proprietary grout filled splice
the grouted connection.
sleeves that are widely used in precast concrete construction. In
Denmark and Sweden respectively, similar research works for
splicing tensile reinforcement bars using spiral sockets were car- 2.2. Main reinforcement bar
ried out by Efsen [30] and Tepfers [31–33]. Research results by
Efsen showed that spiral sockets were able to cause the spliced The geometrical details of main reinforcement bar connected by
reinforcement bars rupture outside the splice. Tepfers [32] investi- the grouted spiral connection are shown in Fig. 3. It is a deformed
gated the strength of tensile reinforcement splices confined by spi- bar and high yield (Y) steel with a diameter of 16 mm, denoted as
ral reinforcement where every overlap has a separate spiral. The Y16. The details of the deformed shape are: rib height = 1 mm, rib
splices were tested in reinforced concrete beams and the results spacing, c = 10 mm and rib inclination, b = 63.5°.
showed that the confining spiral contributed to the increase in
splice strength significantly. 2.3. Grouted spiral connection
Grouted spiral connections can be used as the horizontal joint
for connecting precast concrete wall-to-wall, wall-to-base, Fig. 4(a) and Table 1 show the details and Fig. 4(b) shows the
column-to-column and column-to-base. Higher bond strength pro- preparation of the grouted splice connection in joining the two
vided by the spiral confinement has led to a reduction in the main Y16 reinforcement bars. In this connection, the main rein-
embedded length of the connected main reinforcement bars. forcement bars are inserted into the spiral and then grouted with
Shorter embedded length facilitates the installation of precast con- the aid of PVC pipe.
crete components and grouting of the connections. The proposed The grouted splice connections are categorized in three series
grouted spiral connections can be adopted in Industrial Building namely S25, S35, and S45, with the spiral diameter of 25 mm,
Systems (IBS) and can become a substitute to other types of 35 mm, and 45 mm respectively. Each group had three different
mechanical spliced connections. pitch distances that were 15 mm, 25 mm, and 35 mm.
S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13 3

All the specimens were tested under increasing tension by using


Spiral a hydraulic actuator at the rate of 0.5 kN/s. A computer-aided auto-
matic data acquisition system was used to monitor the increasing
Splice bar applied load, slip and strain of the connected rebars until the fail-
ure of the specimen.
To measure the slip of the spliced main reinforcement bars, two
set of Linear Variable Data Transducers (LVDT) were placed at both
active and passive ends of the specimen (see Fig. 7(a) and (b)). The
active end was located at the top end specimen whereas the pas-
sive ends at the bottom. Due to short embedded length of
75 mm, the main bars slip from the surrounding grout as increas-
ing pull-out force was applied. With this arrangement, the LVDTs
would measure the slip as well as the elongation of the bar
between reference plate and end of grout. However, the slip due
to rebar elongation was neglected due to: (i). Short embedment
length of the rebar to the extent that the bar slips before any elon-
gation occurs, and (ii). The strain reading in the rebar shows that it
was still in the elastic condition, indicating there was no plastic
elongation or rebar. So, the net slip for an individual spliced bar
Fig. 2. Spiral reinforcement cage consisted of spiral and four splice bars. was estimated as the relative slip between rebar and grout end.

4. Pullout test results of grouted spiral connections

The embedded length, Le of 75 mm was adopted for all main


bars. This embedded length is short enough for developing uniform
c bond stress and allowing uniform slip distribution throughout the
β embedded length, in line with the suggestion made by Losberg
[34]. Furthermore, this embedded length is long enough to reduce
the scatter of the test results [35,36]. Consequently, due to uniform
Fig. 3. Rib geometry of deformed bar. bond stress, the average bond strength can be defined as the shear
force along the embedded length per surface area of the rebar.
2.4. Grout Therefore, the average bond stress ‘‘s” at any stage during loading
can be calculated as the pullout load, T divided by the nominal sur-
The grout was Sika Grout-215 of non-shrinkage type. To deter- face area of the embedment length ‘‘Le” of the rebar [37,38]. For a
mine the compressive strength, the grout was prepared with a bar with diameter, u, the average bond stress, s is given by Eq. (1).
mix of 25 kg of grout in 4 liters of water and cast in
70.7  70.7  70.7 mm steel molds. Nine cubes were prepared for s ¼ T=ðp  u  Le Þ ð1Þ
each series of test specimens. For each Series A, B and C, three cubes Table 2 shows the results of the splice connections subjected to
were tested at day 7 and another three cubes at day 14 to monitor increasing pullout. The table shows the failure load, bond strength,
the development of grout compressive strength in order to have a slip between main bar and the grout and also the corresponding
minimum strength of 60 N/mm2 at the day of the pullout tests. compressive strength of grout for all the tested specimens. The
The remaining 3 cubes were tested at the day of the pullout tests grout compressive strength is shown in column 6.
and the average value from the 3 cubes was adopted as the com- For each specimen type, three similar samples labeled as A, B, C
pressive strength. The results of grout compressive strength at the were tested to ensure the reliability of the data.
day of the pullout tests were 62.4, 61.4 and 60 N/mm2 for Series Referring to Table 2, columns 7, 8 and 9 represent the average
A, B and C respectively, see column 6 of Table 2 (also see Fig. 5, results of failure load, bond strength and slip respectively of the
for the grout cube samples and corresponding compressive test). three similar specimens. The discussion of results in the following
sections will be based on these average values.
2.5. Specification of control specimens
4.1. Tensile performance of control specimens
Three control specimens S1, S2 and S3 were used as the bench-
mark to monitor the development of the grouted spiral connection
4.1.1. Control specimen S1
performance. The details of these specimens are shown in Fig. 6.
Fig. 8(a) and (b) shows the failure mode and the load transfer
Specimen S1 was fabricated without any reinforcement cage,
mechanism of the grouted specimen S1 without any reinforcement
whereas specimen S2 with spiral only and without any splice bars.
cage. The tensile load in the connected Y16 main bar was resisted
Meanwhile, specimen S3 was a complete set of the grouted spiral
by the anchorage bond between the bar and surrounding grout.
connection consisted of spiral and 4Y10 splice bars.
With this anchorage bond, the tensile load was then transferred
to the grout medium. However, since the grout was weak in ten-
3. Direct pullout test sion, only a very small tensile force of 24.01 kN (see column 7 of
Table 2) was transferred between the two connected Y16 main
In order to study the bond stress–slip evolution, the direct pull- bars. At this load level, the grout failed in tension and fractured
out test was adopted, see Fig. 7. in brittle manner.
For each specimen, a strain gauge (SG) was installed on the Since the failure occurred at mid-section of the grout where no
main bar extruding from the grouted sleeve, at the location of reinforcement bars were present, then the strength of the connec-
one bar diameter from the surface-end of the grout. tion relied on the tensile strength of the grout, calculated as the
4 S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13

Splice bar = 12 mm diameter, high yield steel deformed bar


Spiral = 6 mm diameter, mild steel with smooth surface
Main bar = 16 mm diameter, high yield steel deformed bar

(a) Details of specimen comprising main bars, spiral, and splice bars

(b) Preparation of grouted connections in the laboratory


Fig. 4. Grouted spiral connection.

Table 1
Dimensions of all series.

Series Specimen Number of Diameter of Spiral Pitch No. of Connection Main bar No. of
specimen cylindrical grout diameter distance coils (N) length Ls embedded splice bar
D (mm) Ds (mm) P (mm) (mm) length Le (mm)
Control specimen S1 3 110 No spiral No spiral No spiral 160 75 -
S2 3 110 25 15 12 160 75 -
S3 3 110 25 15 12 160 75 4
S25 P15 D25 3 110 25 15 12 160 75 4
P25 D25 3 110 25 25 8 160 75 4
P35 D25 3 110 25 35 6 160 75 4
S35 P15 D35 3 110 35 15 12 160 75 4
P25 D35 3 110 35 25 8 160 75 4
P35 D35 3 110 35 35 6 160 75 4
S45 P15 D45 3 110 45 15 12 160 75 4
P25 D45 3 110 45 25 8 160 75 4
P35 D45 3 110 45 35 6 160 75 4

tensile load over cross sectional area of the grout, rt = Tmax/A = 4.1.2. Control specimen S2
(24.01  103 N)/(p  10 mm)2/4) = 6.37 MPa. As this tensile resis- Specimen S2 consisted of grouted spiral without any
tance was exceeded, the grout cracked and fractured, and the splice bars. The spiral size was 25 mm in diameter with 15 mm
remaining grout in contact with the bar tended to move as a unit pitch distance. The purpose of specimen S2 was to see the influ-
with the main reinforcement bar, in the direction of the pulling ence of spiral in contributing the tensile resistance of the
force. connection.
S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13 5

Table 2
Pullout test results of grouted splice connections.

Series Specimen Failure Bond Slip at Compressive Average Average Average Failure mode
load strength failure strength of failure bond slip at
Tmax (kN) smax (MPa) (mm) Sika grout load strength maximum
fc,g (MPa) Tmax (kN) smax (MPa) load (mm)
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Control specimen S1 (A) 24.12 6.4a 4.02 62.4 24.01 6.37a 4.01 Grout tensile fracture
S1 (B) 23.6 6.26a 4 61.4
S1 (C) 24.32 6.45a 4.02 60
S2 (A) 24.64 6.54a 1.48 62.4 24.62 6.53a 1.48 Grout tensile fracture
S2 (B) 24.60 6.53a 1.5 61.4
S2 (C) 24.64 6.54a 1.48 60
S3 (A) 69.8 18.52 4.16 62.4 69.73 18.5 4.11 Bar bond slip
S3 (B) 69.9 18.54 4.05 61.4
S3 (C) 69.5 18.44 4.12 60
S25 P15 D25 (A) 70 18.57 4.16 62.4 69.5 18.42 4.11 Bar bond slip
P15 D25 (B) 69.5 18.44 4.12 61.4
P15 D25 (C) 69 18.30 4.05 60
P25 D25 (A) 68 18.04 3.9 62.4 67.5 17.92 3.87 Bar bond slip
P25 D25 (B) 67.5 17.9 3.88 61.4
P25 D25 (C) 67.2 17.83 3.85 60
P35 D25 (A) 66.5 17.64 4 62.4 66.3 17.5 3.99 Bar bond slip with radial cracks
P35 D25 (B) 66.4 17.61 4.05 61.4
P35 D25 (C) 66 17.51 3.94 60
S35 P15 D35 (A) 60.93 16.05 3.64 62.4 60.37 15.98 3.61 Bar bond slip
P15 D35 (B) 60.2 15.97 3.55 61.4
P15 D35 (C) 60 15.92 3.64 60
P25 D35 (A) 59 15.65 3.4 62.4 58.8 15.59 3.38 Bar bond slip with radial cracks
P25 D35 (B) 58.9 15.62 3.38 61.4
P25 D35 (C) 58.5 15.52 3.37 60
P35 D35 (A) 58 15.39 3.5 62.4 57.94 15.37 3.49 Bar bond slip with radial cracks
P35 D35 (B) 58 15.39 3.5 61.4
P35 D35 (C) 57.84 15.34 3.48 60
S45 P15 D45 (A) 52 13.79 3.12 62.4 51.56 13.67 3.09 Bar bond slip
P15 D45 (B) 51.2 13.58 3.1 61.4
P15 D45 (C) 51.5 13.66 3.05 60
P25 D45 (A) 50.7 13.45 3 62.4 50.4 13.37 2.97 Bar bond slip with radial cracks
P25 D45 (B) 50.5 13.40 2.98 61.4
P25 D45 (C) 50 13.26 2.95 60
P35 D45 (A) 49 13.00 3 62.4 49.31 13.1 2.99 Bar bond slip with radial cracks
P35 D45 (B) 49.47 13.12 2.99 61.4
P35 D45 (C) 49.47 13.12 2.99 60
a
Tensile strength of grout.

With the presence of spiral, specimen S2 could only sustained the external spiral. Then, the connection with this improvement
the tensile load up to 24.62 kN as compared to 24.01 kN in speci- was tested in specimen S3.
men S1 (see Table 2). Fig. 9(a) shows that specimen S2 failed due Table 2 shows the tensile test results including the failure load,
to grout fractured at mid-length, similar to specimen S1. The corre- bond strength and slip between the main reinforcement bars and
sponding bond strength of specimen S2 was 6.53 MPa, close to the surrounding grout. As compared to specimen S2, it can be seen that
bond strength of specimen S1, i.e. 6.37 MPa. by adding the 4Y10 splice bars, the bond strength of main rebars in
When the grout cracked and split at mid-length, the exposed specimen S3 had increased substantially by 2.8 times, from
spiral at mid-length elongated and could not sustain increasing 6.53 MPa to 18.5 MPa. The failure mode was no longer grout frac-
tensile loads. This gives an indication that the splice connection ture at mid-length. This shows that the 4Y10 splice bars and the
failure was governed by the maximum tensile strength of the grout spiral managed to bridge the tensile force in the connected main
and the spiral had no role in providing tensile resistance (see Fig. 9 rebars. The tensile force from one of the Y16 main rebar was able
(b)). On the other hand, one important observation shows that the to be transferred to the grout, then from the grout to the 4Y10
slip at failure load was reduced by 63% from 4.01 mm to 1.48 mm splice bars, then from 4Y10 splice bars to the grout, and finally
in specimen S2. This indicates that the spiral had considerably from the grout to the other Y16 main rebar, see Fig. 10(a).
improved the performance of connection in terms of reducing This internal componential interactions of force transfer among
the slip of the specimen. In other words, the spiral had the poten- main rebars, grout, spiral and 4Y10 splice bars relies mainly on
tial to restrain the slip movement as compared to specimen S1 bond mechanism. These bonds rely on chemical adhesion, interface
without spiral. friction and also mechanical interlocking between bar ribs and
grout keys [3,20,39]. However, according to Rehm [10], the
mechanical interlocking around a bar lug contributes the most in
4.1.3. Control specimen S3 bond resistance. This paper demonstrates that the mechanical
As can be seen from specimen S2, the spiral had the advantage interlocking in the grouted connection is enhanced by the confine-
of reducing the slip but still not able to transmit the tensile load ment effects contributed by the spiral and splice bars. By having
between the main rebars. To improve the tensile resistance, 4Y10 good mechanical interlocking due to good confinement, the bond
high yield steel splice bars were welded at equal spacing around strength increases very significantly.
6 S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13

(a) Grout cubes (b) Compressive test of


grout cube
Fig. 5. Cube samples to determine grout compressive strength.

(a) No spiral (b) With spiral only (c) With spiral and
splice bars
Fig. 6. Details of the control specimens.

The failure mode of specimen S3 was bar pullout, see Fig. 10(b). complete configuration of the connection consisting the spiral and
This bar pullout occurred because of the 75 mm embedded length splice bars was able to transmit the tensile load between the con-
of the main bar that was short and not enough to generate an nected main rebars. Due to this success, more specimens similar to
anchorage force higher than the yield strength of the main bar. specimen S3 were tested to investigate the effects of connection
The 75 mm embedded length, suggested by Eligehausen et al. parameters to the bond stress behavior. The results of other spec-
[35], Soroushian and Choi [36] and Losberg [34], was used in these imens are shown in Table 2.
tests to ensure uniform bond stress along the embedded main bar The results shown in Table 2 are related to the effects of pitch
suitable for studying the bond behavior. distance and spiral diameter to the failure loads, bond strength
Fig. 10(b) also shows that the bar pullout failure was accompa- and slip of the connected main bars. Further discussions on the
nied by radial cracks of the grout. These radial cracks, which were effects of spiral diameter and pitch distance to the bond energy
also observed by Jorge [12], occurred due to grout tension failure. that provides the confinement to the connected main bars, are
The radial cracks had developed immediately before the sample given in Sections 5.1–5.3.
reached the failure load. This suggests that the crack opening had The higher bond strength of the grouted connection, shown in
contributed to the loss of bond between the grout and the main specimen series S25, S35 and S45, is associated with confinement
bar that eventually allowed the bar to slip. and mechanical interlocking between the main rebars and the sur-
On the other hand, from strain data shown in Fig. 11, it was rounding grout. Fig. 12(a) and (b) shows the forces, in particular
observed that all specimens had their tensile stresses below the the confinement stresses that enhance the bond resistance.
specified yield stress of 500 MPa, indicating that the main bar did When the pullout load is applied to the specimen, the ribs bear-
not yield during the test due to the short bar embedded length ing action against the grout occurred, see Fig. 12(a). This rib bear-
of 75 mm. Due to the limited embedded length, these grouted ing actions are horizontal bearing stresses and normal stresses. The
splice connections cannot achieve the full capacity of the main normal stresses that can cause radial cracks in the grout has been
reinforcement bars as bar pull out failure occurred below the the- confined effectively by the steel spiral and splice bars, see Fig. 12
oretical yielding strain of 2300  106 mm/mm. The results of (c). The magnitude of confinement can be measured by using the
other series are similar in which all the main bars remained elastic. bond energy approach, discussed in Section 5.3.
The spiral and four splice bars had enhanced the property of
5. Analysis of results bonding by confining the grout and subsequently gripping the
main reinforcement bars firmly, Thus, providing resistance of ten-
Section 4 has discussed the development of load transfer in the sile load in ensuring the continuity of jointed main reinforcement
grouted spiral connection. Results of specimen S3 showed that the bars.
S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13 7

(a) Actual specimen (b) Slip measurement using LVDT


Fig. 7. Tensile test setup.

Fig. 9. Specimen S2: (a) Failure mode. (b) Force transfer mechanism.

15 mm, it can be seen that as the spiral diameter, Ds, decreased


from 45 mm to 25 mm, the bond strength, smax, increases by
Fig. 8. Specimen S1: (a) Grout fracture failure mode. (b) Force transfer mechanism.
34.5%, i.e. from 13.67 MPa to 18.44 MPa.
To see the effects graphically, Fig. 13 shows the responses of
connections with all pitch distances of 15, 25 and 35 mm. The
5.1. Effect of spiral diameter results show that the effect of reducing spiral diameter in improv-
ing the bond strength is very significant as can be seen from the
Table 3 presents the effect of spiral diameter on the bond steep slopes of all the three curves U, V and W. For example, in
strength. Referring to the connection with pitch distance of the case of connection with pitch distance of 15 mm, it is seen that
8 S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13

(a) Load transfer mechanism

(b) Bar pullout


Fig. 10. Failure mode of specimen S3.

(a) Longitudinal cross section

Fig. 11. Stress–strain in the main steel bar of P15 D25.

by reducing the spiral diameter from 45 mm to 25 mm, the bond


strength managed to increase dramatically from 13.67 MPa to
18.42 MPa. The results also show that the spiral diameter of
25 mm gives the highest bond strength. In brief, it can be seen that
decreasing the spiral diameter increases the bond strength
significantly.
The main reason that supports the increase in bond strength is
the confined cross sectional area of grout shown in shaded area in (b) Transverse cross section
Fig. 14. By decreasing the spiral diameter, the confined cross sec-
tional area of grout which is a function of width (ds–db), decreases.
The width (ds–db) is the width for potential splitting such as radial
cracks. So, this width of confined grout inside the spiral is sus-
pected to be the main factor that contributes to the confinement
which subsequently increases the bond strength. This finding
was also observed by Einea et al. [40].
The effect of bond strength increment in smaller spiral diame-
ters is due to the decrease in the stress absorption of grout as lim-
(c) Grouted spiral connection
ited grout deformation is allowed by the thin layer of grout Fig. 12. Force transfer mechanism and confinement in grouted spiral connection.
S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13 9

Table 3
Bond strength with respect to different spiral diameters (MPa).

Spiral diameter Spiral diameter Spiral diameter % increment of bond


of 45 mm (X) of 35 mm (Y) of 25 mm (Z) strength from (X) to (Z)
Pitch distance of 15 mm (U) 13.67 (MPa) 16.02 (MPa) 18.42 (MPa) 34.5
Pitch distance of 25 mm (V) 13.37 (MPa) 15.60 (MPa) 17.92 (MPa) 34
Pitch distance of 35 mm (W) 13.1 (MPa) 15.37 (MPa) 17.5 (MPa) 34.5

20
with different pitch distances of 15, 25 and 35 mm. Referring to
Pitch distance of 15 mm, U
19 Fig. 15(a), the smaller pitch distance is able to increase the bond
Pitch distance of 25 mm, V strength but at very moderate rate as can be seen from the moder-
18 ate slope of the curves.
Pitch distance of 35 mm, W Regardless of spiral diameters, the test results indicate that by
Bond strength (MPa)

17
having a smaller pitch distance leads to higher bond strength. How-
16 ever the influence of reducing spiral pitch distance in increasing the
bond strength is not that significant as can be seen from the gradual
15 slopes of all the three curves X, Y and Z. For example, by reducing
the spiral pitch distance from 35 mm to 15 mm, the bond strength
14 managed to increase slightly from 17.59 MPa to 18.44 MPa.
Another important observation can be obtained by comparing
13
Figs. 12 and 15(a). It can be seen that the effect of the spiral diam-
12 eter is more dominant in increasing the bond strength as compared
20 25 30 35 40 45 to the effect of pitch distance. The evident is based on the steep
Spiral Diameter (mm) slope of curves U, V and W in Fig. 12 as compared to gradual slope
of curves X, Y, Z in Fig. 15(a). To compare the incremental percent-
Fig. 13. Bond stress versus spiral diameter. age, refer Tables 3 and 4. It can be seen that, as the spiral diameter
decreased from 45 mm to 25 mm, the bond strength increased by
34%, however, when the pitch distance decreased from 35 mm to
surrounding the connected main rebars. With the smaller width of 15 mm, the bond strength increased by 4.8% only.
confined grout, the splitting expansion of grout can be delayed and
the early loss of bond can be prevented.
5.3. Bond energy
For other cases of the connections with different pitch distances
of 25 and 35 mm, the results show similar trend of significant bond
As discussed earlier, the effect of spiral diameter is the domi-
strength improvement, such that significant increase in bond
nant factor in the confinement properties. So, to describe further
strength when spiral diameter decreases.
the confinement effect on the bond stress–slip, Fig. 16 shows the
plot of bond stress versus slip for specimens with different
5.2. Effect of pitch distance diameters.
According to Alavi-Fard and Marzouk [41], the bond energy is
Table 4 and Fig. 15(a) show the response on bond strength with recommended to be used to evaluate the bond behavior. The area
respect to spiral pitch distance, while Fig. 15(b) shows the spirals under the bond stress–slip is defined as the bond energy [41].

Fig. 14. Confined cross sectional areas of grout with different spiral diameters.

Table 4
Bond strength with respect to different pitch distance.

Pitch distance Pitch distance Pitch distance % Increment of bond


of 35 mm (U) of 25 mm (V) of 15 mm (W) strength from (U) to (W)
Spiral diameter of 25 mm (X) 17.59 MPa 17.92 MPa 18.44 MPa 4.8
Spiral diameter of 35 mm (Y) 15.37 MPa 15.60 MPa 16.02 MPa 4.2
Spiral diameter of 45 mm (Z) 13.08 MPa 13.37 MPa 13.6 MPa 4
10 S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13

20
Spiral diameter of 25 mm, X
19

Bond strength (MPa)


18 Spiral diameter of 35 mm, Y
17
16 Spiral diameter of 45 mm, Z
15
14
13
12
10 15 20 25 30 35 40
Pitch distance (mm)
(a)

(b)
Fig. 15. (a) Response of bond strength versus pitch distance. (b) Connections with different pitch distances.

effective confinement and subsequently provide higher bond


energy and hence higher bond strength.

6. Estimating the embedment length of main bar

In design, to avoid main bar slippage and to ensure the grouted


connection has similar tensile strength of the connected main bars,
the embedment length inside the spiral connection must be ade-
quate. The bond strength is an important value required to calcu-
late this embedment length. In the first attempt, the bond
strength from the experiments is used directly to estimate the
embedded length required for the grouted connection to achieve
the full tensile strength of the connected main reinforcement bars.
However, by using the experimental bond strength, the bond
strength is assumed uniform along the short embedded length of
75 mm. Based on this assumption, the required embedment length,
lb is calculated using Eq. (2).

T max
lb ¼ ð2Þ
p  db smax
where
Maximum fracture failure load of the main bar,
pðd2 Þ
T max ¼ As f t ¼ 4 b  f t ¼ 114:5 kN.
Main bar diameter, db = 16 mm.
Tensile strength of Y16 main bar, f t = 570 N/mm2.
smax is the bond strength between the main bar and the sur-
rounding grout obtained from experiments.

Test results show that grouted connections with different spiral


diameters have different bond strength values. Fig. 17 shows the
bond strength versus spiral diameter for main bar embedment
Fig. 16. Comparison of bond energy between (a) P15 D25 (A) and (b) P15 D45 (A). length of 75 mm and grout compressive strength of more than
60 MPa. To determine the bond strength for estimating the embed-
ded length, three values of bond strength from series S25, S35 and
Fig. 16(a) and (b) shows the comparison of bond energy S45 are selected. The bond strength, smax of the connections are
between connections P15 D25 and P15 D45 respectively. It can 17.5 MPa, 15 MPa and 13 MPa taken as the lowest bond strength
be seen that the smaller spiral diameter of 25 mm in connection of specimens in series S25, S35 and S45 respectively.
P15 D25, see Fig. 16(a), exhibits higher bond energy of 37.7 N/mm Then, using Eq. (2), the required embedment length for the con-
as depicted from the larger area under the curve as compared. nection to achieve the full tensile strength of the connected main
Meanwhile connection P15 D45 with larger diameter 45 mm reinforcement bars under increasing axial tension is calculated
exhibits lower bond energy at failure of 20.4 N/mm. and given in Table 6. The table shows that the grouted spiral con-
Table 5 shows the bond energy of all connections tested in this nections require longer bar embedded length as the spiral diame-
study. The results show that smaller spiral diameters provide more ter increases. For instance, the specimen with 25 mm spiral
S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13 11

Table 5 Table 6
Bond energy at failure of grouted spiral connections. Embedded length of main bar.

Series Specimen Bond energy at failure Average bond Spiral diameter, Proposed bond Required embedded
N/mm2  mm = N/mm energy N/mm Ds (mm) strength, smax (MPa) length, lb (mm)
S25 P15 D25 (A) 37.7 36.8 Ds 6 25 17.5 lb1 ¼ p114:510
3

16ð17:5Þ ¼ 130 mm
P15 D25 (B) 37.3
25 < Ds 6 35 15 lb2 ¼ 114:510
3

P15 D25 (C) 35.8 p16ð15Þ ¼ 150 mm


35 < Ds 6 45 13 lb3 ¼ 114:510
3

p16ð13Þ ¼ 175 mm
P25 D25 (A) 33.9 33.1
P25 D25 (B) 33
P25 D25 (C) 32.4
P35 D25 (A) 34.6 35
P35 D25 (B) 34.9
P35 D25 (C) 35.5
Table 7
S35 P15 D35 (A) 28.3 28
Ultimate tensile test by Norliana [42].
P15 D35 (B) 27.2
P15 D35 (C) 28.5 Specimen Grout Spiral Embedded Failure Failure
P25 D35 (A) 25.4 25 strength diameter, Ds length, lb load mode
P25 D35 (B) 25 (MPa) (mm) (mm) (kN)
P25 D35 (C) 24.6
P35 D35 (A) 26 25.9 D2 66.95 33 180 109.44 Bar slippage
P35 D35 (B) 26 E2 200 110.06 Bar
P35 D35 (C) 25.7 fractured

S45 P15 D45 (A) 20.4 20.1


P15 D45 (B) 20.1
P15 D45 (C) 19.7
P25 D45 (A) 19 18.7 a minimum of 200 mm embedment length is required to cause
P25 D45 (B) 18.7 the bar fractured failure. Therefore, the proposed values in Table 6
P25 D45 (C) 18.3 overestimate the bond strength for design and eventually underes-
P35 D45 (A) 18.6 18.5
P35 D45 (B) 18.5
timate the embedment length. This is because bond strength in
P35 D45 (C) 18.5 Table 6 is assumed to be uniform and only applicable for short
embedment length of 75 mm. For longer embedment length, the
bond resistance decreases due to uneven bond stress distribution
and the failure becomes progressive starting a place it reaches
diameter requires only 130 mm, but as the spiral diameter the maximal bond strength.
increases to 45 mm, the required embedded length increases to Therefore, in the second attempt, the proposed bond strength in
175 mm. Table 6 (referring to case 25 < Ds 6 35) has to be reduced
To ensure the validity of the proposed bond strength and the for estimating the embedded length of the main bar to achieve
corresponding embedment length shown in Table 2, the experi- its full tensile strength under increasing axial tension, say
mental results of Norliana [42] are compared. Norliana conducted 0.7  15 N/mm2 = 10.5 N/mm2. This gives the embedded length
ultimate tensile tests on 30 splice spiral connectors with different of, lb = 214.3 mm, more than 200 mm and therefore able to cause
embedded lengths between 130 mm and 200 mm combined with the bar fracture outside the connection.
different infill materials. Two of the results that are relevant to this This is in line with ACI Committee 408 guideline that does not
study, in which the connection details are similar, are shown in recommend the use of pullout results as the sole basis for deter-
Table 7. The results show that Specimen D2 with embedment mining the embedded length for actual structures, particular when
length of 180 mm failed by bar slippage at 109.44 kN, see Fig. 18, the structures are subjected to bending [43]. This recommendation
and Specimen E2 with embedment length of 200 mm failed by of bond strength for estimating embedded length of main bar in
bar fracture at 110.06 kN, see Fig. 19. grouted spiral connection is limited to the main bar with 16 mm
Referring to Table 6, the proposed bond strength of 15 N/mm2 diameter connected using grout of more than 60 N/mm2 compres-
gives embedment length of 150 mm, whereas Table 7 shows that sive strength.

19 Pitch distance of 15 mm
18
Pitch distance of 25 mm
17
Pitch distance of 35 mm
Bond Strength (MPa)

16

15 τmax=13 MPa for 45 mm


spiral diameter
14 τmax= 15 MPa for 35 mm
spiral diameter
13
τmax= 17.5 MPa for 25 mm
12 spiral diameter

11

10
20 30 40 50
Spiral Diameter (mm)

Fig. 17. Experimental bond strength for different series for embedment length 75 mm and grout compressive strength of about 60 MPa.
12 S.J.A. Hosseini, Ahmad Baharuddin Abd. Rahman / Engineering Structures 112 (2016) 1–13

Slip

Fig. 18. Specimen D2, bar slippage failure at 109.44 kN with main bar embedded length of 180 mm [42].

Bar fractured outside the grouted connection

Fig. 19. Specimen E2, bar fractured failure at 110.06 kN with main bar embedded length of 200 mm [42].

7. Conclusion References

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