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Construction and Building Materials 80 (2015) 180–194

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Bond behavior of spirally confined splice of deformed bars in grout


Seyed Jamal Aldin Hosseini ⇑, Ahmad Baharuddin Abd. Rahman, Mohd Hanim Osman, Aziz Saim,
Azlan Adnan
Department of Civil Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Malaysia

h i g h l i g h t s

 A spiral combined with splice bars as an alternative grouted connection.


 Significant increase in bond strength for rebars connected by the spiral connection.
 More effective confinement and higher bond strength with smaller spiral diameters.
 Similar trends of bond behavior observed in axial and flexural pull-out tests.
 Lower bond strength in flexural specimens compared to axial pull-out specimens.

a r t i c l e i n f o a b s t r a c t

Article history: This paper presents the bond behavior of deformed steel reinforcement bars connected by a grouted
Received 13 June 2014 spiral connection. The bond behavior investigated in this study comprised the mechanism of force trans-
Received in revised form 18 November 2014 fer, the bond-slip relationship due to the effects of spiral diameter and the comparison of bond stresses
Accepted 27 December 2014
between axial and flexural pull-out tests. A total of 36 pull-out specimens and 12 beam specimens were
tested until bond failure. The results show that the bond performance between rebars and grout
improved significantly due to the confinement provided by the spiral. Reducing the spiral diameter
Keywords:
increases the confinement effect and subsequently increases the bond strength. The results also show
Spiral confinement
Grouted splice
that the bond strengths obtained from the flexural tests are within the range of 0.74–0.79 times the bond
Bond stress strength of the axial pull-out tests. However, both test results show similar trend of bond behavior with
Slip respect to variation in spiral configurations.
Ó 2015 Elsevier Ltd. All rights reserved.

1. Introduction The confinement of grout is proposed herein by providing clo-


sely spaced steel spirals as transverse reinforcement. The circular
There have been great developments in the factors affecting the spiral provides a continuous confining pressure, which approxi-
bond over the past 40 years and as a result, design clauses related mates uniform lateral fluid pressure around the circumference
to bond in different worldwide design codes have been considerably [7]. One benefit of such circular spirals is that they are widely
modified [1]. There are some complications in detailed bond strength available.
evaluation since the bond strength magnitude is affected by numer- Research on the spiral connection has also been carried out by
ous factors. For instance, no less than 10 parameters, which affect Housing and Development Board (HDB) of Singapore [8]. The spiral
anchorage, are included in the CEB-FIP Model Code 90 [2]. connection system was developed to provide a safe, reliable, cost
A governing issue known as confinement has significantly influ- effective connection system for splicing precast components. It
enced the anchorage bond and reduced the required connected embraces the theory of ‘concrete confinement and shear action’
steel bars embedment length [3–6]. The confinement technique to generate the required strength for connecting reinforcement
has successfully control the development of splitting cracks either bars efficiently. The connection system has undergone rigorous
by bridging or by the resistance provided by the expansion mate- tests by HDB to meet the high performance standards. This connec-
rials surrounding the steel bars. tion is used for connecting precast concrete components such as
wall-to-wall and column-to-column In this joint system, HDB has
adopted the use of reinforcement with enlarged ends. Fig. 1 shows
⇑ Corresponding author. the spiral connection produced by HDB and its application in
E-mail address: Hosseini_s_jamal@yahoo.com (S.J.A. Hosseini).
joining precast concrete components [9].

http://dx.doi.org/10.1016/j.conbuildmat.2014.12.097
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194 181

Fig. 1. HDB spiral connection [8] and its application in precast concrete wall-to-wall and column-to-column connections [9].

The main objectives of this paper are: base. For example, the column-to-column or column-to-base con-
nection is carried out by inserting the sleeves available in the
(i) Understanding the mechanism of force transfer in the spiral upper column into the protruding starter bars of the lower column,
connection. see Fig. 2. The sleeves and starter bars are then grouted. In this
(ii) Understanding the behavior of bond stress–slip in the main joint, a long embedded length of about 40 times bar diameter
reinforcement bars due to the effects of passive confinement [10] is normally required for each protruding starter bar. As a
provided by the spiral. result of long embedded length, there is a possibility that the main
(iii) Investigating the performance of bond stresses between the bar is not positioned exactly at the center of the sleeve and could
axial and flexural pull-out effects. be in contact with the sleeve wall. As a result, the bar is not fully
grouted and this reduces the anchorage capacity and the full
1.1. Research significance strength of the main bar could not be exploited.
There is a growing need for short bar development length in lap
In Malaysia, grouted sleeve connections are the most popular splices of deformed reinforcing bars in grout, because apart from
method of connecting precast column-to-column or column-to- the problem of long embedded length of normal grouted sleeve
connections available mechanical splices are either expensive or
require special equipment and installation procedures.
The spiral connection is part of the proposed short splicing
method, where the confinement provided by the spiral increases
the bond strength very substantially. The spiral connection can
be used in Industrial Building Systems (IBS) as an alternative to
other types of mechanical splice connections.
In terms of cost, the spiral connection uses mild steel spiral that
is welded to Y10 high steel splice bars, which is considered inex-
pensive. The other advantage, the splice connection is not cast
together with the precast components in the factory. Only a cavity
or sleeve is required and formed in the precast component. To join
precast components on site, the spiral connection is inserted into
the cavity and then grouted with non-shrink grout.
As the success of the grouted connection rely heavily on the
performance of the reinforcement bond strength, this paper pre-
sents the effects of spiral connections to the behavior of bond-slip
relationship as obtained from axial pull-out tests and also flexural
pull-out tests which emulate the true behavior of the connection in
actual condition of flexural members.

1.2. Previous research

Confinement can improve the strength of concrete significantly.


The influence of confinement on the ductility and compressive
strength of concrete confined by transverse ties and spiral has been
reported by many researchers [11–15].
Pessiki and Pieroni [16] and Graybeal and Pessiki [17] con-
ducted studies on concrete confined by steel spirals. The speci-
mens were subjected to compression. Their findings showed
Fig. 2. Grouted sleeve connection. that the yield strain of the spiral confinement occured before
182 S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194

the confined concrete reached its maximum compressive 2. Specification of test specimens
strength. Furthermore, the ductility of the concrete compressive
strength increases with the increase of spiral yield strength and 2.1. Splice connection
the use of high strength spiral increases the lateral confinement
to the concrete. According to Untrauer and Henry [4], and A splice connection used in this study consisted of one R6
Moosavi et al. [5], the ultimate bond stress of embedded steel (6 mm diameter of smooth mild steel) spiral reinforcement welded
bars increases due to the confinement which controls the to 4Y10 (10 mm diameter of deformed high yield) straight splice
splitting expansion of the surrounding bonding material of the steel bars, see Fig. 3(a) and Table 1. The connection was then gro-
steel bars. uted by using PVC mold to join two Y16 (16 mm diameter of
Confinement can also improve the anchorage bond of steel bars. deformed high yield) steel discontinuous main bars, see Fig. 3(b).
In order to provide confinement, the bar anchorage region can also The R6 spiral provides interlocking mechanism between the con-
be surrounded by various materials including transverse reinforce- nected main Y16 rebars with the high strength grout and also con-
ments [18,19], spiral bars [20–23], aluminum tubes [24,25], cylin- finement to the grout. The straight 4Y10 bars act as the bridging
drical pipes [3,26–37], and fiber reinforced polymer (FRP) [38–40]. element to transfer tension force between the two main Y16 bars
For the purpose of controlling the propagation of splitting cracks, through the grout medium. Two criteria were considered in
transverse reinforcements and spiral bars are applied while the designing the test splice specimens: (1) the cross sectional area
splitting expansion of the surrounding bonding material of the of the splice bar was equal or greater than the area of the main
bar is resisted by the use of cylindrical pipes, aluminum tubes bar; (2) the splice bars covered the whole distance of spliced length
and fiber reinforced polymers. for developing the axial tension capacity of the main bar [42].
Many research works have been carried out to test the spiral For the grouting of splice connection, Sika Grout-215, with the
connection until the ultimate failure. The results show that it is specified strength of more than 60 N/mm2 at 28 days, was used
able to provide the full tensile strength of connected main rebars as the bonding material in the grouted splice connections (see
with shorter embedded length of less than the 40 times bar diam- Fig. 3(c)). Sika GroutÒ-215 is non-shrinkage, cementations grout
eter, as required by the code [10]. with several advantages such as easy for mixing, non-corrosive,
Study on grouted spiral connections by Norliana [41], showed dense and extended working time. It was prepared with mixing
that an embedded length of 15 times the main bar diameter com- ratio according to the proportions recommended by the manufac-
bined with grout strength of at least 60 N/mm2 was able to cause turer (25 kg of grout in 4 liter water).
the main bar fractured outside the sleeve. This indicates that even The use of spirals for the anchorage of bars requires ducts for
with the short embedded length, the grouted splice connection is grouting. In this study, the duct used was a 110 mm diameter
able to provide the full tensile strength of the connected bar, due PVC pipe in which the size was larger as compared to the spiral.
to the confinement and interlocking mechanisms provided by the The large size was chosen to accommodate different diameters of
spiral. This finding is also confirmed by Eimen et al. [42]. Subse- spiral used in the study and also to ensure consistent external
quently, with a shorter embedded length of main bar and slightly grout diameter for all specimens. For economical use of grout,
a larger spiral diameter can ease the grouting works and installa- the diameter of the duct can be just slightly larger than the exter-
tion of precast components. nal diameter of the spiral, enough to accommodate the spiral and
Amin Einea et a1. [42] conducted research on the lapping of internal grout.
deformed steel bars confined by spiral splice connection subjected The variable parameters of the splice connection were spiral
to axial tension. The spiral was filled-in with high strength con- diameter, pitch distance and number of coil. Referring to Table 1,
crete of 60 Mpa. Their test results showed the lapped length of control specimens S1-A, S2-A, S3-A, S1-F, S2-F and S3-F, as the
the connected rebars can be reduced significantly with the present benchmark, were tested to measure the grouted spiral connection
of spiral confinement. The main contributing factor in obtaining performance under axial and flexural loads. The control specimens
the full tensile strength of the splice connection with the short had the spiral diameter fixed at 25 mm, and spiral pitch distance of
embedded length is the performance of bond strength between 15 mm. In addition, series P15, P25 and P35 are associated with
the reinforcement bars and the confined concrete. spiral pitch distance of 15 mm, 25 mm, and 35 mm, respectively.
Bond strength influences the embedded length of the con- Then, for each spiral pitch distance, there were three different
nected rebars. By knowing the bond strength, the required spiral diameters namely 25 mm, 35 mm, and 45 mm respectively.
embedded length to achieve the full tensile strength of the con- The spiral with closed and ground ends were used in this study,
nected main rebars can be designed accordingly. The bond see Fig. 4. As a result of maintaining the specimen length to
strength of the single deformed bars and its spiral confinement 160 mm and the requirement of pitch distance, Ps of 15 mm,
effect were also investigated experimentally by Hoseeini and Rah- 25 mm and 35 mm has resulted in the end distance, Pe. The num-
man [43–47]. The provision of the confinement was done through ber of coil shown is 12, suitable for series P15.
the use of spiral and steel pipe similar to that of proprietary grout The embedded length of the main bars was fixed at 75 mm
filled splice sleeves. In this regard, during the current study, (about 4.7 times the main bar diameter) for all specimens in all ser-
researchers attempt to continue the work of Hoseeini and Rah- ies. The short embedded length is chosen to ensure (i). That the
man [43–47]. The selection of the new connection geometry bond stress can be assumed uniform along the embedded length
was done in a practical and applicable way to be used in Indus- of the main bar suitable for studying the bond behavior [19,48],
trial Building Systems (IBS). (ii). Pull-out failure in the elastic range and the yield point of steel
The research was carried out further on the steel spiral that was bar is not reached, so that complexity in the bond behavior in the
combined with straight splice rebars. The radial confinement was post yield range can be avoided. All related parameters of the gro-
generated by the proposed spiral configuration for controlling the uted splice connection are given in Fig. 4 and Table 1.
splitting expansion of the surrounding grout and subsequently
improving the bond performance.
The spiral splice connection was tested under two loading con- 2.2. Beam specimen for flexural test
ditions namely axial and flexural pull-out to acquire the behavior
of the connection and to study the effects of spiral confinement Splice connections with similar specification described in Sec-
to the bond stress–slip response. tion 2.1 were cast in the reinforced concrete beams to join the
S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194 183

Fig. 3. (a) Splice connection, each specimen consists of a spiral and four splice bars. (b) Preparation of specimens. (c) Grouting of splice connection.

Table 1
Dimensions of all series.

Series Specimen Quantity Spiral diameter Ds (mm) Pitch distance Ps (mm) Number of coils (Nc) Number of splice bar, n Type of test
Control specimen S1-A 3 No spiral No splice bar Axial
S2-A 3 25 15 12 No splice bar Axial
S3-A 3 25 15 12 4 Axial
S1-F 1 No spiral No splice bar Flexural
S2-F 1 25 15 12 No splice bar Flexural
S3-F 1 25 15 12 4 Flexural
P15 P15 D25-A 3 25 15 12 4 Axial
P15 D35-A 3 35 15 12 4 Axial
P15 D45-A 3 45 15 12 4 Axial
P15 D25-F 1 25 15 12 4 Flexural
P15 D35-F 1 35 15 12 4 Flexural
P15 D45-F 1 45 15 12 4 Flexural
P25 P25 D25-A 3 25 25 8 4 Axial
P25 D35-A 3 35 25 8 4 Axial
P25 D45-A 3 45 25 8 4 Axial
P25 D25-F 1 25 25 8 4 Flexural
P25 D35-F 1 35 25 8 4 Flexural
P25 D45-F 1 45 25 8 4 Flexural
P35 P35 D25-A 3 25 35 6 4 Axial
P35 D35-A 3 35 35 6 4 Axial
P35 D45-A 3 45 35 6 4 Axial
P35 D25-F 1 25 35 6 4 Flexural
P35 D35-F 1 35 35 6 4 Flexural
P35 D45-F 1 45 35 6 4 Flexural

For all specimens: diameter of cylindrical grout, D = 110 mm, connection length, Ls = 160 mm, embedded length, Le = 75 mm. Series notation, e.g. P35 D45- F: P – pitch
distance, D – diameter of spiral, A – axial pull-out test, F – flexural pull-out test.
184 S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194

Details of rebar:
Splice bar = 10mm diameter, high yield steel deformed bar
Spiral = 6 mm diameter, mild steel smooth spiral
Main bar = 16 mm diameter, high yield steel deformed bar
Specimen length, Ls = 2 (Pe) + (Nc – 2) x Ps,
where Pe is the end distance. For series P15, Pe = 5 mm, for P25, Pe = 5 mm and for P35, Pe = 10 mm

Fig. 4. Details of grouted specimen comprising main bars, spiral, and splice bars.

Table 2 3.1. Axial pull-out test


Mix proportion of concrete grade G4028 for beam specimens.

Material Proportions (kg/m3) Fig. 5 shows the setup of the axial pull-out test for the purpose
Course aggregates 1035 of studying the bond stress–slip of the grouted the spiral connec-
Fine aggregates 755 tion under increasing axial tension.
Ordinary Portland Cement (OPC) 375 The tests were performed under increasing axial tension-pull-
Water 180 out load by using a hydraulic actuator with a pace rate of 0.5 kN/
s. In order to monitor and acquire the increasing load, slip and strain
of the main bars until the failure of the specimen, a computer-aided
Table 3 automatic data acquisition system was incorporated. The data
Description of concrete grade G4028 for beam specimens. acquisition system is able to acquire the reading of total deforma-
Particular Descriptions tion of the splice which includes bar slippage and bar elongation.
Specified strength G40 MPa @ 28 days
To monitor the strain in the main bar, a strain gauge (SG) was
Design strength G40 MPa @ 28 days installed, at the location of one bar diameter from the surface-
Slump require 75 ± 25 mm end of the grout. If the strain in the main rebar remains elastic that
Maximum size coarse aggregate 20 mm graded (crushed) would indicate that the slip is mainly due to pull-out and not influ-
Cement Ordinary Portland Cement (OPC)
enced by the plastic elongation due to yielding of the rebar.
S.G. of C. Agg (SSD) 2.61
S.G. of F. Agg (SSD) 2.61 To study the slip behavior of the spliced bar in this experimental
S.G. of Cement 3.15 program, two set of Linear Variable Data Transducers (LVDT) have
Estimated w/c to achieve design strength 0.48% been placed on both active and passive ends of the specimens to
Estimated sand to total aggregate (s/a) 0.42% record the slip values (see Fig. 4). A reference plate was attached
to the steel bar. As the pull-out of main bars from the surrounding
grout occured, the LVDTs measured the slip as well as the elongation
of the bar between reference plate and end of grout. A correction for
Y16 main bars. For casting the beam specimens, ready-mix con-
the elongation of the bar was made assuming uniform strain along
crete Grade 40, with the slump of 50 mm to 100 mm, was
the critical section and adherence to the usual pre-yielding linear
employed. Tables 2 and 3 list the mix proportions and descriptions
stress–strain relationship of steel. However, this correction was only
of the ready-mix concrete respectively. The specification of splice
accounted for stresses below the steel yielding point.
connection employed in the beam specimen is similar to the axial
Test results indicated that the strain in the steel bar was in elas-
pull out specimens discussed in Section 2.1.
tic condition hence the elongation recorded the slip component
over the spliced region and did not include elastic or plastic defor-
mation of the reinforcement bar. So, the net slip for an individual
3. Test setups
spliced bar is estimated according to the relative slip of both pas-
sive and the active end.
Several methods are available in investigating the bond strength
and the behavior of bond-slip relationship, see Cairns and Plizzari
[1]. In this study, two experimental test setup were adopted: (i). 3.2. Flexural test
Axial pull-out tests based on Tastani and Pantazopulou [49] or Pour
Identifier l’Adhérence et le Frottement test (F.A.F) [50] and (ii). Fex- It is widely accepted that a more realistic simulation of the
ural bond tests based on the RILEM beam test [51]. stress conditions of elements subjected to bending is given through
The axial pull-out setup is relatively simple but does not repre- beam tests [1]. In order to investigate the behavior and perfor-
sent realistic conditions when the splice is subjected to bending mance of the spiral connection under bending, in particular the
when used in beam-to-beam or column-to-column connections. bond stress–slip response, rectangular reinforced concrete beams
On the contrary, more realistic conditions can be simulated were used. The dimensions and reinforcement details of the half-
through the use of flexural pull-out tests [1]. In this study, both test beam is shown in Fig. 6. Plain mild steel bars were used in each
setup are adopted and the results between the two tests are beam as longitudinal and transverse reinforcements in confor-
compared. mance with RILEM [51] specifications with some modifications.
S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194 185

Fig. 5. Axial pull-out test setup.

Fig. 6. Schematic descriptions of the half-beam.

The modifications are: (i). the transverse reinforcement bars in the compression side of the two-half beam was connected and resisted
beam were reduced from 22 to 20 number and (ii) the beam size by a steel hinge and the tension side was resisted by the main steel
was modified from 150  240 mm as suggested by RILEM to bars connected by the spiral connection.
285  350 mm to allow the splice connection to be placed inside The strain measurement in the reinforcement was done
the beam. through the application of a strain gauge glued to the surface of
The concrete beam specimens were cast in flat position using the main bar extruding from the grouted sleeve, at one bar diam-
molds. The demounting of the beams was done three days after eter from the surface-end of the grout, see Fig. 7(a). After each load
casting and air curing. A total of twelve half-beam specimens were increment, the slip measurement of the rebar was obtained from
prepared. the Linear Variable Differential Transformers (LVDTs), see Fig. 7(b).
Fig. 7(a) shows the schematic diagram of the two half-beams
joined by the two main Y16 reinforcement bars that are spliced 4. Test results and discussion
by the spiral connection at segment BC.
Regarding the left side of the beam, the rebars in segments AB In order to study the behavior and performance of the bond
and CD were unbonded, whereas in segment BC the main rebars strength due to the effects of spiral confinement, an experimental
were spliced by using the grouted spiral connection. The purpose study based on the axial and flexural pull-out tests was performed.
of unbonded bar in segments AB and CD was to prevent conical Assuming that the bond stress is uniform, the average bond
failure inline with suggestion proposed by ACI 408 [52] and fur- stress ‘‘s’’ at any stage during loading [10,53] is given by Eq. (1),
thermore to ensure that the bond strength in the main rebars is where the division of the applied pull-out load on the rebar ‘‘T’’
mainly contributed by the splice connection. Only in segment BC, divided by the nominal surface area of the embedment length
the steel bar was in contact with the grout and subsequently with ‘‘Le’’ of the rebar yields
the concrete. The anchorage of the main rebars in the left beam
relied on segment BC. Other segments AB and CD were unbonded.
s ¼ T=ðp:db :Le Þ ð1Þ
On the other hand, the longitudinal steel bar for beam on the right The tensile load, T acting on the reinforcement in the beam of
side was fully cast and anchored in concrete. flexural tests as a result of pure bending moment is calculated
Fig 7(b) shows the actual flexural test conducted in the labora- using Eq. (2) [51].
tory. The beam was loaded with increasing two equal point loads,
T ¼ P:a=j ð2Þ
P applied symmetrically on each side of the ball joint. The
186 S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194

(a)

(b)
Fig. 7. Flexural pull-out experimental setup; (a) beam details showing the spiral connection, unbonded length of rebar, loads and LVDTs positions, (b) actual beam tested in
the laboratory.

where: T, tensile load in the reinforcement, N; db, diameter of main S2-A and S2-F failed at 24.62 kN and 16 kN respectively, by the
bar in mm; Le, embedded length in mm; P, applied load per jack in cracking of the grout located at mid-section in between the main
N; a, shear span in mm; and j, distance between the resultant ten- bars. The corresponding tensile strength of 2.59 MPa was sustained
sile and compressive loads in mm. by specimen S2-A as compared to 2.52 MPa in specimen S1-A (see
The average bond strength, s over the embedment length, Le is cal- Table 4). Likewise, the flexural specimen S2-F failed at 1.68 MPa
culated by using Eq. (1) and presented in Table 4. The responses of the close to the flexural strength of specimen S1-F at 1.59 MPa. The
splice connections were obtained from the axial and flexural pull-out tensile and flexural strength values in both axial and flexural
tests. The table shows the load capacity, bond strength, slip and also pull-out tests respectively, indicate that the spiral did not improve
compressive strength of grout for all tested specimen. The load capac- the maximum tensile strength of the grout. At failure load, the
ity is the maximum load at the beginning of the bar pull-out. spiral at the cracked section of specimen S2-A elongated easily
For axial pull-out tests, the results shown in Table 4 are based without any tensile resistance, see Fig. 8(b). Hence, the spiral did
on the average of three similar specimens to ensure data reliability. not play important role in transmitting tensile load between the
main rebars through the grout medium. On the other hand, a
4.1. Mechanism of force transfer in the spiral connection reduction in the slip at failure load was observed as a result of
using spiral confinement in specimen S2-A and S2-F.
This section discusses the mechanism of force transfer in the Furthermore, the grout key failure in beam specimens S1-F and
spiral connection as supported by experimental results. Specimens S2-F had caused the bar to slip and then initiated the collapse of
S1-A and S1-F were controlled specimens without any spiral or beam specimen. This failure could be due to the grout fracture in
splice bar tested under axial and flexural pull-out tests respec- between the main bars. As a result the tensile strength in the main
tively. The purpose of having control specimen was to demonstrate bar depended on the short 75 mm anchorage length, see Fig. 9.
the role of spiral and splice bars, in transferring the tension force Eventually, when the pull-out load exceeded the bond strength
within the connected Y16 bars through the grout medium. of the short anchorage length, the loss of bond was triggered,
Referring to Table 2, the first control specimen, S1-A and S1-F resulting in the bar slippage followed by the collapse of beam spec-
consisted of grout only and without any spiral or splice bars, Spec- imen, see Fig. 14(c).
imen S1-A failed at 24.01 kN due to the tensile cracking of the In the third control specimens of S3-A and S3-F; four Y10 splice
grout at the mid-section in between the Y16 main bars, see bars were welded to the spiral. The test results show that by
Fig. 8(a). The corresponding tensile strength of the grout at failure attaching the four splice bars to the spiral, the bond strength of
was, rt ¼ P u =ðpD2 =4Þ ¼ 24010 N=ðp  1102 mm2 =4Þ ¼ 2:52 MPa. specimen S3-A had increased dramatically to 18.5 MPa as com-
The second control specimens namely S2-A and S2-F consisted pared to 6.53 MPa in specimen S2-A, i.e. 2.83 times larger. For
of spiral without any splice bars. The spiral was 25 mm in diameter the flexural specimen, the bond strength of specimen S3-F had
with the pitch distance of 15 mm. Similar to the first control spec- increased to 15 MPa as compared to 5.1 MPa in specimen S2-F,
imens without spiral (S1-A and S1-F), the specimens with spiral i.e. 2.9 times larger (see Fig. 10).
S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194 187

Table 4
Test results of grouted splice connection (average of three specimens for axial pull-out).

Series Specimen Compressive strength Load capacity Pu (kN) Bond strength smax (MPa) unless specified Slip (mm) Failure mode
of grout fc,g (Mpa)

Control specimen Series S1-A 61.2 24.01 rt = 2.52 4.01 Grout fracture

S2-A 61.2 24.62 rt = 2.59 1.48 Grout fracture
S3-A 61.2 69.73 18.5 4.11 Bar pull-out

S1-F 62 15.1 rf = 1.59 3.5 Grout fracture

S2-F 62 16 rf = 1.68 0.5 Grout fracture
S3-F 62 47 15 2.3 Bar pull-out
Series P15 P15 D25-A 61.2 69.5 18.42 4.11 Bar pull-out
P15 D35-A 61.2 60.37 15.98 3.61 Bar pull-out
P15 D45-A 61.2 51.56 13.67 3.09 Bar pull-out
P15 D25-F 62 55.4 14.7 2.2 Bar pull-out
P15 D35-F 62 45 11.94 1.6 Bar pull-out
P15 D45-F 62 39.4 10.45 1.3 Bar pull-out
Series P25 P25 D25-A 61.2 67.5 17.92 3.87 Bar pull-out
P25 D35-A 61.2 58.8 15.59 3.38 Bar pull-out
P25 D45-A 61.2 50.4 13.37 2.97 Bar pull-out
P25 D25-F 62 53.5 14.19 2.01 Bar pull-out
P25 D35-F 62 43.9 11.64 1.5 Bar pull-out
P25 D45-F 62 38.2 10.13 1.2 Bar pull-out
Series P45 P35 D25-A 61.2 66.3 17.5 3.99 Bar pull-out
P35 D35-A 61.2 57.94 15.37 3.49 Bar pull-out
P35 D45-A 61.2 49.31 13.1 2.99 Bar pull-out
P35 D25-F 62 52.1 13.82 2 Bar pull-out
P35 D35-F 62 43 11.41 1.55 Bar pull-out
P35 D45-F 62 37.2 9.87 1.35 Bar pull-out

Note: ⁄Grout tensile strength, rt and flexural strength, rf.

(a) (b)

Fig. 8. Failure mode of (a) Specimen S1-A without spiral and splice bar failed at 24.01 kN. (b) Specimen S2-A with spiral but without splice failed at 24.62 kN.

The significant improvement in the bond performance is due to shear key generating the reaction bearing stress in front of each rib.
the adhesion, interlocking and confinement mechanisms that have The grout shear key interlocks the rib from moving horizontally
work effectively after incorporating the splice bars. The interlock- [56]. This mechanism combined with adhesion between grout
ing mechanism is provided by the bearing resistance between and the main rebar enhances the frictional resistance or bond
the bar ribs and confined grout. The interlocking mechanism is strength between the main bar and the compressed grout.
enhanced further by the confinement stresses generated by the As the axial load on the main rebar increases, the wedging
spiral and splice bars. With the presence of splice bars, the mode action by the rebar ribs increases [56]. Once the wedging action
of failure is no longer the grout fracture. This shows that the tensile exceeds the bond strength, the grout shear key between ribs
force in one of the connected main rebar has been successfully crushed and the bar pull-out occurred. The tensile load at the onset
transferred to the other main rebar through the grout and splice of pull-out is the maximum load, T of the embedded main rebar.
bars. Then, the bond strength, s can be calculated by using Eq. (1).
To describe the interlocking and confinement mechanisms,
refer Fig. 11. As the bar is pulled out from the grout, the reaction 4.2. Behavior of grouted spiral connection
forces in the deformed bar can be resolved into normal and longi-
tudinal force components [54,55]. Normal componential stress will This section discusses the development of bond stress distribu-
be exerted to the surface of spiral and splice bars generating reac- tion along the embedded length of the main bar under increasing
tion of radial confinement stress that confines the grout, see pull-out load, based on the principles proposed by Ferguson [57].
Fig. 12(a) and (b). Subsequently, this radial confinement stress gen- Fig. 13(a)–(c) shows the development of small, medium and large
erates a region of compressive field in the grout surrounding the bond stress distributions at different pull-out load levels. Initially,
main steel bars, see Fig. 12(c). At increasing pull-out load, this under small load, bond stress concentrated at ends of the main
compressed grout is able to resist or delay the propagation of ten- rebars (see Fig. 13(a)). At this stage, the main rebars endured minor
sile splitting cracks. Meanwhile the longitudinal componential slip due to the breakdown of regional adhesion between rebar and
stress, that is parallel to the main rebar axis, is exerted to the grout grout [57].
188 S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194

14.7 MPa for specimen P15D25-F as obtained from axial and flex-
ural pull-out tests respectively. Fig. 14 and Table 4 show the rebar
pull-out failure modes in axial and flexural specimens.
All the rebar pull-out failures occurred when the strain readings
were still in the elastic range due to the short embedded length,
see Fig. 15(a) and (b), indicating that the slippage reading is not
influenced by the plastic deformation of the Y16 main steel rebar.
Furthermore, the slope of the stress–strain curves shown in
Fig. 15(a) and (b) represents the modulus elasticity of the steel
rebars. For clarity, an additional stress–strain curve of a continuous
Y16 steel bar is plotted within the strain range of other spiral spec-
Fig. 9. Grout fracture initiating the bar pull-out.
imens for comparison. The results show that the values of modulus
elasticity of the rebar connected by the spiral specimens are only
25 170 GPa (i.e. 170 Mpa/1000  106) and 151 GPa respectively, less
Direct pull-out Flexural pull-out than the normal modulus elasticity of 209 GPa (refer the Y16
stress–strain curve in Fig. 15(a) and (b)).
20 S3-A, 18.5 The full 209 Gpa modulus elasticity of the steel could not be
Bond strength (MPa)

achieved due to the early rebar slippage at lower load levels as evi-
S3-F, 15 dent from the bond-slip response shown in Fig. 18(a) and (b). The
15
early slippage was associated with the loss of bond in the main
rebar. In addition, comparison between Fig. 15(a) and (b) shows
10 that the slope of stress–strain curve of P15D25-F is more gradual
than P15D25-A indicating that the main bar connected by the gro-
S2-A, 6.53
S2-F, 5.1 uted spiral connection in the flexural pull-out specimen experi-
5 enced more stiffness degradation as compared to the axial pull-
out specimen. Larger bond degradation associated with larger slip
in specimen P15D25-F resulted in the lower bond strength of
0
14.7 MPa, see Table 4. In the case of the axial pull-out, specimen
Fig. 10. Comparison of bond strength between specimens S3 and S2. P15D25-A experienced less bond degradation, hence a larger bond
strength of 18.42 MPa was attained.

Then, under medium load, the peak bond stress developed fur-
ther into the non stressed anchorage length, engaging additional 4.3. Effect of spiral diameter
ribs along the rebar to resist the tensile load (see Fig. 13(b)). At that
moment, minor inclined cracks were propagated and rebar ribs The effect of spiral diameter on the bond strength values under
started to crush a portion of the grout keys. axial and flexural pull-out forces is shown in Tables 5 and 6 respec-
Finally, as the peak bond stress reached the end of the rebar, all tively. The corresponding trend response with respect to diameter
the ribs were used to interlock with the grout keys. At this stage, is shown in Fig. 16(a) and (b). In the case of axial pull-out and
the bond capacity of the grouted splice was achieved, and further referring to Table 5 and Fig. 16(a), it is seen that for any pitch dis-
increment of tensile load would increase the peak bond stress tance of 15 mm, 25 mm or 35 mm, there is an increase of bond
starting from the grouted sleeve ends (see Fig. 13(c)). As a result, strength, smax between 34–34.5%, when the spiral diameter
the grout keys at the ends of the grouted sleeve crushed or failed decreases from 45 mm to 15 mm. Similar trend is observed from
in shear. These grout keys were overloaded first, and followed by the flexural pull-out, as can be seen from results in Table 6 and
the other grout keys along the rebars. This progressive failure of Fig. 16(b). For any pitch distance, there is an increase of bond
the grout keys occurred drastically in a short period of time before strength, smax of 40% when the spiral diameter decreases from
all the grout keys failed. Consequently, the entire rebar slipped out 45 mm to 15 mm.
of the grouted sleeve. Fig. 13(d) shows the bond stress at the onset It can be concluded, the smaller the diameter of the spiral the
of pull-out, that is 18.42 MPa for specimens P15D25-A and more effective is the confinement effect in increasing the bond

Fig. 11. Bond stresses generated in the main bar and the corresponding reaction stresses.
S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194 189

(a). Radial confinement stresses generated by the splice bars and tensile stresses generated in the splice bars

(b). Radial confinement stresses generated by the spiral

(c) Radial confinement stresses generated by the splice bars and spiral

Fig. 12. Distribution of confinement stress.

Fig. 13. Bond stress distribution along the embedded length at different load levels based on Ferguson model [57].

strength between the main rebar and grout. It can be inferred that pull-out load, the resultant stress acting perpendicularly on the
an increase in the confinement effect could occur due to the stress ribs of the main bar generates splitting stress that acts outward
absorption properties of grout. The stress absorption property of of the bar [58,59] (see Figs. 11 and 12(a) and (c). Meanwhile, the
the grout influences the confinement response of the spiral. Under transverse tensile resistance of the spiral resists the splitting
190 S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194

Fig. 14. Failure mode; (a) axial pull-out, (b) flexural pull-out with the grouted connection inside the left beam, (c) pull-out of the main rebar.

expansion of the grout caused by the splitting stress (see 5. Analysis of bond–slip relationship
Fig. 12(b)). This causes the confined grout surrounded by the main
spiral to undergo compression by the confinement or hoop stress. The relationship between bond stress and slip of the grouted
Within the smaller confinement, the grout around the main bar is splice connection is discussed in this section. Fig. 18(a) and (b)
compressed more effectively and there is less chance for the grout shows the curve fitting of the experimental data which results in
to expand radially. This delays the bond failure and increases bond the analytical expression of Eq. (3). Based on the polynomial
strength. Hence, the confinement response of the spiral with smal- regression method, Eq. (3) expresses the best fit trend line of bond
ler diameter is more sensitive compared to the spiral with larger stress–slip of the grouted splice connection relationship under
diameter, see Fig. 16(a) and (b). axial pull-out. Using similar approach, Eq. (4) expresses the
To describe further the confinement effect, Fig. 17(a) and (b) bond–slip relationship under flexural pull-out. Then the proposed
shows the plot of bond stress versus slip for specimens with differ- formula based on Eqs. (3) and (4) are used to plot the bond
ent diameters under axial and flexural pull-out loads respectively. stress–slip of selected specimens P25 D35-A, P35 D25-A and P15
The area under the bond stress–slip is defined as the bond energy D25-A. These plots are then compared with the experimental
[58]. In the case of axial pull-out, Fig. 17(a) shows that the smaller results, see Fig. 19(a)–(c). The proposed equations are limited to
the spiral diameter, the higher is the bond energy given by the gro- the main bar diameter of 16 mm and grout strength of 60 N/mm2.
uted spiral connection as depicted by the larger area under the
bond stress–slip. Similar trend is observed in the case of flexural s ¼ 0:0962s3 þ 0:6883s2 þ 3:2832s ð3Þ
pull-out shown in Fig. 17(b), for example specimen P25D25 with
the smallest spiral diameter exhibits the highest bond energy as s ¼ 1:01s3  4:5s2 þ 11:98s ð4Þ
depicted from the largest area under the curve. Therefore, with where s = slip in mm.
smaller spiral diameters, the confinement is more effective in pro- For the purpose of obtaining the response of bond stress with
viding higher bond energy and subsequently higher bond strength respect to variation of spiral diameter, Ds, pitch distance, Ps and
to the main rebars. the number of coil, Nc, the bond stress per square root of grout
S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194 191

on the statistical approach-logarithmic regression method. These


(a) Direct axial load
400 equations are limited for main steel bar of 16 mm diameter.
350
pffiffiffi
smax = f c;g ¼ 0:9786LnðDs :Nc :Ps Þ þ 10:62 ð5Þ
300
Stress (MPa)

250 1000, 209


pffiffiffi
200
P15 D25- A (I) smax = f c;g ¼ 0:8637LnðDs :Nc :Ps Þ þ 9:1322 ð6Þ
1000, 170 P15 D25 -A (II)
150
P15 D25 -A (III)
100
Y16 6. Comparison of bond strength between axial and flexural pull-
50
out test
0
0 500 1000 1500 2000 2500
Strain x 10-6 mm/mm Previous research works suggest that simulation of the stress
conditions of elements subjected to bending is more realistic by
means of beam tests [1,60,61].
(b) Flexural pullout test As has been discussed in Section 4.3, there are similarities in the
400 trend of bond stress response of the grouted splice connection
350 between the flexural and tensile pull-out tests with respect to var-
300 ious spiral properties such as diameter, pitch distance and number
Stress (MPa)

250 1000, 209 of coil. However, the bond stresses obtained from the flexural tests
200 are seen to be lower than the axial pull-out tests. Therefore, this
P15 D25- F
150 1000, 151 section discusses the comparison of bond stresses between the
Y16
100 axial pull-out and flexural test results.
50 The above mentioned test setups used in this study, namely axial
0 and flexural pull-out, have their own advantages and disadvantages
0 500 1000 1500 2000
as mentioned in previous sections. Therefore, it would be beneficial
Strain x 10-6 mm/mm
if a correlation could be found between the results of the two test
Fig. 15. Stress–strain in the main steel bar. types. The ratios between bond strength obtained in the two type
of test, smax,FL/smax,A, could be plotted as a result of having equal
compressive strengths for grouts in both types of tests.
p
strength, smax/ fc,g values are plotted against Ln(Ds.Nc.Ps) as shown In fact, the existence of such ratio would depend on the test
in Fig. 20(a) and (b), from which Eqs. (5) and (6) are obtained based parameters including the pitch distance, spiral diameter and num-

Table 5
Bond strength with respect to different spiral diameters in axial pull-out test (Mpa).

Axial pull-out Spiral diameter of Spiral diameter of Spiral diameter % Increment of bond strength
45 mm (A) (Mpa) 35 mm (B) (Mpa) of 25 mm (C) (Mpa) from (A) to (C)
Pitch distance of 15 mm 13.6 16.02 18.44 34.5
Pitch distance of 25 mm 13.37 15.60 17.92 34
Pitch distance of 35 mm 13.08 15.37 17.59 34.5

Table 6
Bond strength with respect to different spiral diameters flexural pull-out test (Mpa).

Flexural pull-out Spiral diameter Spiral diameter Spiral diameter % Increment of bond
of 45 mm (A) (Mpa) of 35 mm (B) (Mpa) of 25 mm (C) (Mpa) strength from (A) to (C) (%)
Pitch distance of 15 mm 10.45 11.94 14.7 40
Pitch distance of 25 mm 10.13 11.64 14.19 40
Pitch distance of 35 mm 9.87 11.41 13.82 40

(a) (b)
Direct axial pull-out Flexural pull-out
20 16

19 15
Bond Strength (MPa)
Bond Strength (MPa)

18 14

17 13

16 12

15 Pitch Distance of 15 11 Pitch Distance of 15 mm


mm
14 10
Pitch Distance of 25 Pitch Distance of 25 mm
13 mm 9
Pitch Distance of 35 mm
12 8
20 25 30 35 40 45 20 25 30 35 40 45 50
Spiral Diameter (mm) Spiral Diameter (mm)

Fig. 16. Bond strength versus spiral diameter.


192 S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194

(a) Direct axial pullout (b)


Flexural pullout
20 16
18 14

Bond strength (MPa)

Bond strength (MPa)


16
12
14
12 10
10 8
8 P25 D25- A (I) 6 P25 D25- F
6
P25 D35-A (I) 4 P25 D35-F
4
P25 D45-A(I) 2 P25 D45-F
2
0 0
0 1 2 3 4 5 0 0.5 1 1.5 2 2.5
Slip (mm) Slip (mm)

Fig. 17. Behaviour of bond-slip.

(a)
Direct Axial load (a)
20
18 y = -0.0962x3 + 0.6883x2 + 3.2832x P25 D35-A (I)
R² = 0.9992 20
16
Bond Stres (MPa)

Proposed equation

Bond Stress (MPa)


14
15
12
10
10
8
6 Experimental results
5
4 Proposed equation
2
0 0
0 5 10 15
0 1 2 3 4 5
Slip (mm)
Slip (mm)
(b) (b)
Flexural pullout P35 D25-A (II)
20
16 Proposed equation
y = 1.0142x3 - 4.542x2 + 11.988x
Bond Stress (MPa)

14 R² = 0.9982 15
Bond Stres (MPa)

12
10 10

8
5
6
Experimental results
4
Proposed equation 0
2 0 5 10 15

0 Slip (mm)
0 0.5 1 1.5 2 2.5
Fig. 19. Comparison between predicted bond stress–slip relationships with exper-
Slip (mm) imental results of axial pull-out: (a) P25 D35-A, (b) P35 D25-A, and P15 D25-A.

Fig. 18. Curve fitting of experimental behavior of grouted spiral connection.

From Table 7, it can summarized that the range of smax,FL/smax,A


ber of coils which is a function of pitch distance, represented by Gb is between 0.74 and 0.79, which means the bond strength of the
in Eq. (7). Hence, according to empirical relations between Gb and flexural pull-out specimen is between 0.74 and 0.79 times the
smax in axial and flexural pull-out, the ratio smax,FL/smax,A can be bond strength of the axial pull out specimen. In other words,
calculated by using Eq. (8). the bond strength obtained from the flexural specimen is lower
To estimate the relationship between variables involving diam- by about 21–26% compared to the bond strength obtained from
eter of spiral, number of coil and pitch distance, a regression anal- the axial pull-out specimen.
ysis approach is adopted. Based on the approach used by Avraham The flexural pull-out test results give more realistic bond
et al. [62] the parameter, Gb given in Eq. (7) is adopted to represent strength in actual structures. Therefore, in designing the anchor-
the influence of spiral diameter, number of coil and pitch distance. age length of the connected main rebar, the bond strength
Gb ¼ LnðDs  Nc  P s Þ ð7Þ obtained from the flexural pull-out test should be considered.
This is in-line with the ACI Committee 408 that does not recom-
Since the grout compressive strength, fc,g in axial pull-out and
mend the use of pull-out results as the sole basis for determining
flexural pull-out specimens are similar, then Eq. (5) divided by
the development length [53]. However the pull-out test results
Eq. (6) gives the following relationship
still can be used for studying the trend behavior with respect to
smax;FL ¼ 0:8637Gb þ 9:1322 variation in the spiral configurations as discussed in Section 4.3
a¼ ¼ ð8Þ
smax;A 0:9786Gb þ 10:62 of this paper.
S.J.A. Hosseini et al. / Construction and Building Materials 80 (2015) 180–194 193

Direct pull-out
(a) 2.5

τmax//√fc,g
2
τmax/√fc,g = -0.9786Ln (Ds.Nc.Ps) +10.62
R2 = 0.98
1.5

1
0.0001 0.00015 0.0002 0.00025

1/(Ds.Nc.Ps)

Flexural pull-out
(b) 2
1.8
1.6
τmax//√fc,g

1.4
τmax/√fc,g = -0.8637Ln (Ds.Nc.Ps) +9.1322
1.2 R2 = 0.98
1
0.8
0.00005 0.0001 0.00015 0.0002 0.00025
1/(Ds.Nc.Ps)

Fig. 20. Statistical approach-logarithmic regression method for predicting parametric response.

Table 7
Comparison of bond strength between axial and flexural pull-out tests.

Specimen 1/(Ds.Nc.Ps) Gb Bond strength, smax,FL (MPa) Bond strength, smax,A (MPa) a based on test result
P15 D25 0.000222 8.41183 14.7 18.42 0.79
P15 D35 0.000200 8.51719 11.94 15.98 0.74
P15 D45 0.000190 8.56598 10.45 13.67 0.76
P25 D25 0.000159 8.7483 14.19 17.92 0.79
P25 D35 0.000143 8.85367 11.64 15.59 0.74
P25 D45 0.000136 8.90246 10.13 13.37 0.75
P35 D25 0.000123 8.99962 13.82 17.5 0.78
P35 D35 0.000111 9.10498 11.41 15.37 0.74
P35 D45 0.000106 9.15377 9.87 13.1 0.75

7. Conclusion (4) The axial pull-out test results can be used for studying the
trend of the bond behavior due to variation in spiral config-
In this research, an experimental investigation on the pull-out urations. However, for designing the anchorage length of the
behavior of reinforcing bars in grouted spiral connection was per- connected main rebar in real structural members, the use of
formed. Based on the axial and flexural pull-out tests results, the bond strength obtained from the flexural pull-out test
following conclusions have been drawn: results is more appropriate.

(1) The grouted connection using a spiral combined with four


splice bars successfully managed to improve the bond Acknowledgement
strength of the connected main bars significantly. The load
transfer within the connected main rebars is dependent on The authors would like to thank the Universiti Teknologi
the mechanical interlocking mechanism enhanced by the Malaysia (UTM) for the financial support offered in conducting this
spiral confinement and the tensile resistance provided by experimental study.
the splice bars.
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