Service Manual for

Thermo-Shakers TS-100/TS-100C

Periodical maintenance
Thermo - Shakers TS-100/TS-100C does not require periodical technical maintenance,
except cleaning.
Cleaning. Standard ethanol (75%) or any other cleaning liquids can be used for cleaning and
disinfecting of the device, if it does not contain any strong organic solvents (such as acetone,
toluene or benzene).

The following spare parts are available for Thermo - Shakers TS-100/TS-100C: TS-100

Marking Article
No. Spare part
TS-100 TS-100C TS-100 TS-100C
3 Control Board MASTR1 ROT2 BS-010120-S01 BS-010143-S01
4 LCD Board BC1602AGPLCTb BS-000000-S01
7 Power Board SUPPLY BIOR MBRID4 BS-010120-S02 BS-010143-S02
6 Button Board BUTTON BI3 BUTT8 BS-010120-S03 BS-010143-S03
8 Speed Sensor Board SSB BS-010120-S04 BS-010143-S04
5 Microprocessor PIC16F628A PIC16F873A BS-010120-S05 BS-010143-S05
1 Thermoblock TS100 TS100CN BS-010120-S06 BS-010143-S06
15 PCB Heater TS100 TS100CN BS-010120-S07 BS-010143-S07
16 Peltier element 2TM-127-63-6.5MS BS-010143-S08
11 Motor 9904 120 16703 / DC40 BS-010120-S08 BS-010143-S09
10 Fan KO1204PFS1 BS-010143-S10
9 Rubber belt 117x5x0.6 BS-000000-S18
17 Thermo sensor DS18B20 BS-010120-S09 BS-010143-S11
12 Switch H8600VB1 BS-000000-S02
TS-100C
2 Casing (bio) TS-100 TS-100C BS-010120-S10 BS-010143-S12
13 Power Socket HEBL 2,1mm BS-000000-S03
14 Shaking Block TS-100 TS-100C BS-010120-S25 BS-010143-S13

TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 1
Error codes [TS-100C]

The device contains two thermo sensors (TS) simultaneously retrieving

information about the temperature of hot-plate. The device has the ability TS-100 TS-100C
to detect some faults that occur during operation:
• Loss of main thermo sensor (located in the center) (ERROR 1); 1 2 2 1
• Loss of control thermo sensor (located on the side) (ERROR 2);
• Loss of both thermo sensors (BLANK);
If you have one or more of the above faults, the device signals this by
displaying an error code on the display (e.g. "ERROR 1"). Periodic sound
signal is issued only when an error occurs. The error code is shown on
the display every time you connect the device to the power supply. In an
error state, relay switches off the heater.
To return the unit to its normal state:
• Disconnect the unit from the power supply;
• Repair the unit;

Spare part replacement

1. To replace the Thermoblock:

Assembled unit Assembled unit
– disconnect the unit from power supply; Vfig.1 fig.2
M

– unscrew the four screws (fig.1/1, fig.2/1);

– disconnect the terminal (fig.3/1) from Thermoblock; 2 1 1
– remove Thermoblock (fig.1/2, fig.2/2); 2
– replace the Thermoblock.

Disassembling:

1. Disconnect the unit from power supply.

2. Unscrew the four screws (fig.1/1, fig.2/1)
and remove thermoblock.
3. Disconnect the terminal (fig.3/1) from thermoblock.
4. Turn the unit upside down and unscrew
the four screws (fig.7/1).
5. Remove the underside cover and place it besides
the main part (fig.4).
6. Disconnect the power wires to completely remove the housing.
Note: When re-assembling always
glue terminals to the sockets. Unscrewed thermoblock
fig.3
M

2. To replace the Casing: 1

– disconnect the terminal from the control board (fig.8/1, fig.6/7);
– unscrew the three screws (fig.8/2, fig.6/1) and remove electronics base
plate;
– unscrew the four screws (fig.8/3, fig.6/16)
and remove the two holder rods;
– unscrew the six screws (fig.5/1) and remove the casing;
– replace the Casing; Disassembled unit
fig.4 View of the unit under the thermoblock
– re-assemble the unit.
fig.5
M

TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 2
3. To replace Control Board:

– disconnect the terminals from the Control Board (fig.6/7, fig.8/1);

– unscrew the three screws (fig.6/1, fig.8/2) and pull out electronics base plate;
TS-100
– unscrew the four screws on the Control Board assembly (fig.6/2, fig.8/4);
– remove Control Board; 2 8 9 13 14
1 3 4
– replace the Control Board;
– re-assemble the unit.
Note: LCD Board connected with Control Board via socket. During 7
installation avoid mechanical strain of LCD Board. If washers was applied
between Control and LCD Board before disassembling, then mount them
back while re-assembling.

4. To replace LCD Board: 19

– disconnect the terminals from the Control Board (fig.6/7, fig.8/1);
– unscrew the three screws (fig.6/1, fig.8/2) and pull out electronics base plate; 12
– unscrew the four screws on the Control Board assembly (fig.6/2, fig.8/4);
5
– remove the LCD Board located under the control board;
– replace the LCD Board; 15
– re-assemble the unit.
16
Note: During installation avoid mechanical strain of LCD Board. If
washers was applied between Control and LCD Board before 17
disassembling, then mount them back while re-assembling.

LCD contrast tuning 6

– after replacing the Control Board or the LCD Board, LCD display need
contrast tuning;
– to tune contrast of the display, it is necessary to connect to the
circuit and switch the unit without re-assembling;
– take necessary precautions against electric shock hazard;
– connect the cables and power wires;
– plug in the power cord to the circuit and switch on the unit;
– the display lites up;
– turn the potentiometer screw (fig.6/5, fig.8/5) and tune the display contrast;
– re-assemble the unit. 20 21 18 11 10
Upper part
Mfig.6
TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 3
5. To replace the Microprocessor:
TS-100C
– with the help of special tool or using a small, flat tip screwdriver
carefully remove the Microprocessor (fig.6/8, fig.8/6);
Do not mix up correct side installing the new one!
The Microprocessor’s and connector’s shape
scheme.1 22 3 6 5 2 4 1
has the same notch (scheme. 1)
– replace the Microprocessor; 23
– re-assemble the unit.
13
6. To replace the Button Board:
14
19
– disconnect the terminal from the Button Board (fig.5/18);
– unscrew the three screws (fig.6/1, fig.8/2) and pull out
electronics base plate; 12
– unscrew the four screws on the Button Board (fig.6/4, fig.8/7);
20
– replace the Button Board;
– re-assemble the unit.
16
17
26

15 24
10
11
25
21 9 8 27 28 18 7

Under side
Upper part
fig.7
fig.8
M

TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 4
7. To replace the Power Board:

– disconnect all the terminals from the Power Board;

TS-100C
– unscrew the two screws and release the wires (fig.6/20) wire polarity don't matter [TS-100]
– unscrew the three screws and release the wires (fig.8/27) wire connection matters from the
power wire connection side first wire is white, middle is grey and third is blue [TS-100C]
– unscrew the two screws and release the wires (fig.6/21, fig.8/28) wire polarity matters while
reassembling connect the red (+) wire as shown in (fig.6/21, fig.8/28)
– unscrew the two screws on the Power Board (fig.6/9, fig.8/8);
– replace the Power Board;
– re-assemble the unit.

8. To replace the Speed Sensor Board: 1

Fan
– disconnect the wire (fig.6/3, fig.8/9) from the Power Board;
fig.9
– unscrew the two screws (fig.6/19, fig.8/25) and release wires;
M

– unscrew the two screws (fig.6/10, fig.8/10) on the Speed Sensor Board holder plate;
– unscrew the two screws (fig.6/11, fig.8/11) on the Speed Sensor Board and remove it;
– replace the Speed Sensor Board;
– to adjust the position of the Speed Sensor Board, it is necessary to connect to the circuit and
switch the unit without re-assembling;
– take necessary precautions against electric shock hazard;
– turn the sheave (fig.6/12, fig.8/21) and adjust the position of Speed Sensor Board till RPM
readings are displayed;
– tight up the two screws (fig.6/10, fig.8/10);
– re-assemble the unit.

9. To replace the Rubber Belt:

– remove the Rubber Belt (fig.6/13, fig.8/12);

– replace the Rubber Belt;
– re-assemble the unit.

10. To replace the Fan [TS-100C]:

– disconnect the Fan wire from the power board (fig.8/20);

– unscrew the two screws (fig.9/1) and remove the Fan;
– replace the Fan;
– re-assemble the unit.

TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 5
11. To replace the Motor:
TS-100 TS-100C
– disconnect the Motor wire from the power board (fig.6/14 fig.8/19);
– remove the rubber belt;
– unscrew the four screws (fig.6/15, fig.8/13) and remove the Motor; Not used
– replace the Motor; 2
– re-assemble the unit. scheme.2

12. To replace the Switch: 1 2

– pull out the Switch;
– disconnect the wires from the Switch (fig.4/2, fig.8/15);
– replace the Switch; 1
– re-assemble the unit.

13. To replace Power Socket:

– unscrew the Power socket from the casing (fig.8/16); Assembled thermoblock
– solder out the power wires (fig.4/1, fig.8/17) fig.10
M

2
from the socket (2. scheme); Assembled thermoblock
– replace the Power socket and re-assemble the unit. M fig.11

14. To replace the Shaking Block:

– unscrew the four screws (fig.6/16, fig.8/3) 1
and remove the two holder rods; 2
– unscrew the screw and release Thermoblock wire;
3
– remove the rubber belt;
– unscrew the four screws (fig.6/17, fig.8/22)
and remove the motor with holder;
– unscrew the screw (fig.6/18, fig.8/24) and remove the wire terminal block;
– remove the Speed Sensor Board (see Speed Sensor Board replacement);
– unscrew the two screws (fig.8/26) and release Fan assembly [TS-100C];
– unscrew the two screws (fig.6/19, fig.8/25) and release wires; 1
– unscrew the two screws on the Power Board (fig.6/9, fig.8/8) Cover plate removed
and remove it; fig.13
M

– unscrew the four screws (fig.6/6, fig.8/23) and release the Shaking Block;
– replace the Shaking Block; Cover plate removed
– re-assemble the unit. fig.12 M

TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 6
Disassembling for Thermoblock: TS-100C
TS-100
1. Unscrew the four screws (fig.1/1, fig.2/1).
2. Disconnect the terminal (fig.3/1, fig.10/1) from Thermoblock.
3. Remove Thermoblock.
4. Unscrew the four screws (fig.10/2, fig.11/1)
and remove protective cover. Wire color coding:
5. Remove the cork layer located under the protective cover (fig.12/1). GND: ground - blue or black;
6. Unscrew the two screws (fig.11/2) VDD: power supply - red;
and remove the radiator [TS-100C]. DQ: signal, data - yellow or green.

15. To replace the PCB Heater:

– unscrew the six (fig.12/2) [TS-100], four (fig.13/1) [TS-100C] screws
and remove the Heater;
– desolder all wires from the PCB Heater;
– replace the PCB Heater;
– reassemble the unit.
scheme.3
16. To replace the Peltier Element [TS-100C]:
PCB heater
– desolder the Peltier Element wires (fig.13/3) from the PCB Heater; fig.14
M

– replace the Peltier Element;

Note: Installing new Peltier Element grease the Peltier Element
with the heat conducting paste.
Caution! To install the cooler on the thermoblock with the screws, use
torque driver to make appropriate pressure on Peltier element.
Standard Peltier element (2TM-127-63-6.5MS) pressure - 110 1
cNm. Higher pressure can damage the Peltier element.
– reassemble the unit.
17. To replace the Thermosensors:
– desolder the Thermosensor wires (3. scheme) from the PCB Heater;
– replace the Thermosensors;
– reassemble the unit.
Note: Inside there is one [TS-100], two [TS-100C] Thermosensors.
Installing new sensor grease the new sensor with the heat
conducting paste (fig.15/1); Thermosensor
Thermosensors are delivered already pre-calibrated. fig.15
M

TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 7
 Button
Board
Control Board with LCD Board

Power Board

PCB Heater

Thermoblock

Speed
Sensor
Board

TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 8
 Button
Control Board with LCD Board Board

Power Board

PCB Heater

Peltier Element

Thermosensor

Thermoblock

Fan

Speed
Sensor
Board

TS-100 - V.3AW, TS-100C - V.2AW Service Manual Version 3 - April 2013 Page 9