PITMAN SHAFT ASSEMBLY 3042 WRB WITH MESSINGER BEARINGS (2 wenrica, sme searmics) AND LABYRINTH SEALS = 3/31/62 REFERENCE PART LIST 524-161-1 GENERAL INFORMATION Cleanliness is of utmost importance and a dust proof location should be selected for dismantling and reassembly. The jaw crusher shaft assembly consists of eccentric shaft, side bearings, pitman, pitman bearings and flywheels. The shaft assembly transmits rotary ‘motion into a semi-reciprocating motion to perform the crushing action. Before disassembly of the jaw crusher, clean all grease and dirt away from pitman end beating housings. 11 is very Omportant that the entire operation of disassembly and assembly of the shaft assembly be done in a dust free location and all parts must be kept clean. Right or left hand side of shaft assembly is determined by viewing the jaw crusher from the feed opening side. To disassemble the jaw crusher shaft, itis fist necessary to remove the flywheels. INSTRUCTION 170 SECTION "1 PAGE 1DISASSEMBLY Removal of Flywheels With Split Hubs and Tapered Keys SPLIT HUB, DRAWBOLTS Loosen the nuts on the four drawbolts through the split hub, Drive wedges in the split of the hub to loosen the flywheel on the shaft. Remove the tapered key by driving a wedge between the face of the Aywheel hub and the head of the Key. If the key does not loosen sufficiently for easy removal, add shims between the face of the hub and the key wedge and continue using wedge to drive out the key. NOTE: It is often advisable to soak the keys and keyways overnight with penetrating oil to aid in loosen- ing the keys. ‘After the key is removed make arrangements for holding and lowering the flywheel and slip the flywheel from the shaft. ‘To remount flywheel reverse the above procedure. CAUTION: Use the tapered key as a guide for ining up the keyways in the flywheel and shaft but do not drive key in until the hub drawbolts have been drawn down tight. PHOTO 1 PHOTO 2 PHOTO 3 PHOTO4 =: INSTRUCTION 110 SECTION 1 PAGE 2Disassembly 3042 WRB Jaw Crusher Disassemble tension rod, tension springs and toggle plate as explained in section 1 of instructions, PHOTO 5 PHOTO 6 ADAPTOR BEARING INNER RACE PHOTO 7 Remove outer cover lock-wires and bolts. Remove nuts and locknuts holding side bearing caps. Match mark ‘caps and base so that the caps may be replaced in the ‘same position. Lift off side bearing caps. Using the pit- nian lifting eye, lift the pitman and shaft assembly from the crusher base and place it on supports at a comfort. able working level above the floor. (Photo 5) To disassemble the float or left hand side bearing loosen the set screws and remove flinger. Remove outer cover. (Photo 6) Bend up the locking ear of the lockwasher and re- ‘move locknut and lockwasher. Slide the adapter with the bearing outer race, bearing, rollers, and inside spacer away from the bearing inner race and remove from the shaft. (Photo 7) INSTRUCTION 170 SECTION 1 PAGE 3ADAPTOR OUTER RACE ROLLERS, PHOTO 8 INNER RACE PHOTO 9 SPACER COLLAR, PHOTO 10 PHOTO 12 ECCENTRIC END COVER ‘COLLAR Remove the rollers, outer race and inside spacer from ‘the adapter. To remove the bearing outer rece fom the adapter it may be necessary to heat adapter slightly with 1 torch, Care should be taken to distribute heat evenly when removing bearing races. (Photo 8) To remove the inner race from the shaft, heat the race slightly until it can be slipped from the shaft. Use care to disteibute heat evenly. Slip off L.H. collar and remove inner cover. (Photo 9, 10 and 11) INNER COVER PHOTO 11 Remove locking cotter keys and the cap screws from the pitman end cover and remove eccentric collar. Remove the end cover. (Photo 12) INSTRUCTION 110 SECTION 1 PAGEnq 2" BEARING! OUsiNG x" BEARING ADAPTOR Next, disassemble the fixed or right hand side beering by first removing “X” bearing housing, q Remove "X" bearing adepter locking plate. ] i p Unscrew ““X" beating adapter with *X” bearing 7 e-tanina aoarTon (Photo 13) ToS MAE PHOTO 13 7 ! ADAPTOR He oe Slip off spacer collar. Photo 14) ] ‘BEARING 1 Slide Fixed beating adapter with outside cola, inside ] SPACING COLLAR collar, bearing outer race and rollers away from shaft. | @hoto 14) PHOTO 14 : i ADAPTOR OUTER RACE ‘The collars, outer race, and rollers may be removed from the fixed bearing adapter by applying a slight heat to the adapter. (Photo 15) PHOTO 15 Remove bearing inner race from shaft by applying heat as was done on left hand side, } (Photo 9) Remove inner cover. (Photo 11) Remove locking cotter keys and cap serews from pitman end cover and remove end ‘cover. (Photo 12) 2 Remove eccentric collar (Photo 12) ‘UNIVERSAL INSTRUCTION 110 i SECTION "1 PAGE 5PITMAN, iy BEARING ROLLERS. Z y “SQ shart Supporting the shaft, preferably by suspension, in the center of the pitman, remove the pitman bearing rllers. BuOTO 1e Remove the shaft from the pitman. (Photo 16) PITMAN BEARING INNER RACE, Heat pitman bearing inner races until they can be slipped off the eccentric shaft. (Photo 17) PHOTO 17 PITMAN OUTER RACE By reaching through the shaft bore in the pitman, insert two 1” set screws in the threaded holes in the pitman bearing retainer walls. Run the set screws through the retainer wall and against the outer races and forcing the race out. (Photo 18) ‘The disassembly now completed, all parts should be SET SCREW thoroughly cleaned and checked for wear. The pitman ‘and side bearing bores should be checked for excess wear s0 the necessary parts for a complete repair rpight be ordered. : PHOTO 18 Before starting to reassemble the parts, check all grease passages, making sure they are open and clean. INSTRUCTION 170, SECTION 1 PAGE 6Shaft Reassembly 3042 Jaw Crusher Disassemble the pitman bearings by removing the inner races, and rollers from the outer races, Place the H inner races in oil and heat to approximately 250°F. Slip the inner races on eccentric shaft and hold races against the shaft shoulders until they shrink in place to the shaft, (Photo 19) HEATED INNER RACE BEING PLACED ON SHAFT PHOTO 19 BEARING OUTER RACE MIXTURE OF ALCOHOL, AND DRY ICE Place the pitman bearing outer races in a mixture of 15 Ibs. dry ice and 2 gallons of alcohol for a period of 10 minutes to shrink race so that it may be inserted in pitman bore. (Photo 20) PHOTO 20 BEARING ‘OUTER RACE Remove the bearing races from the mixture and inert bearing outer races into bearing bore of pitman and hold against the cetainer wall until race returns to normal temperature and expands ito position. (Photo 21) fad PHOTO 21 INSTRUCTION 110, SECTION "1 PAGE 7SHAFT. BEING CENTERED IN PITMAN BORE - Insert the shaft through the pitman housing and : center it with pitman and hold it in this position. (Photo 2) Hand pack the bearing roller assembly with recom- ‘mended lubricant, Insert the bearing rollers over the shaft and into the ppitman housing between the inner and outer races. PHOTO 23 Por 2) PITMAN, END COveR. EccenTRic Jae ECceNTRIC COLLAR PHOTO 24 PHOTO 25 Eccentric collar with labyrinth seals. Install pitman end cover on both left and cight hand side. INSTRUCTION 110 ‘UNIVERSAL SECTION ni PAGE 8.PHOTO 26 SIDE BEARING INNER COVER PHOTO 27 PrTMan ENDCOVER ECCENTRIC COLLAR Install eccentric collar on shaft against pitman bearing race, Bolt end covers to the pitman with grease fittings in line with or back one set of holes of the pitman lifting eye. Install cotter keys through the cap screw heads which hold end cover to pitman and lock them, (Photo 26) ECCENTRIC COLLAR Install inner covers over the eccentric collars on both, the left and right hand side. (Photo 27) INSTRUCTION 110 SECTION 1 PAGE 8ROLLERS = wwwen nace mat SY ee urea Rice gt ap race eek PHOTO 29 INSIDE, SPACER ——— COLLAR PHOTO 31 To assemble the float or left hand bearing disassemble the bearing. Photo 28) Slip collar 15153~2on the shaft against eccentric collar. (Photo 29) Heat the bearing inner race in oil to approximately 250°F. and slip on shaft against collar. Hold until bear- ing race shrinks to shaft. (Photo 30) Gently tap the insde spacer collar 14663-B into the ‘adapter from the side that is marked “Outside Located 1d". Note: The adapters are identical and it is very important to install them with the proper wording exposed so as to align the grease holes in the adapter the grease holes inthe bearing. Tap the inside spacer in unlit is just Mush with the outside of the adapter. (Photo 31) INSTRUCTION 110 SECTION 1 PAGE 10,HEATING. ADAPTER ADAPTOR WITH OUTER RACE AND SPACER PHOTO 33 LockNuT OUTER COVER FLINGER SET SCREWS Heat the adapter slightly with a torch and inset the bearing outer race into the adapter until itis against the Inside spacer 14663-B, taking care spacer does not move {rom ts position. Photo 32) Slip the adapter with outer race and spacer on shaft, with the spacer to the inside, center it over the inner race. Hand pack the bearing rollers with recommended lub- icant. Insert bearing rollers over shaft and into adapter between the outer and inner bearing race. ‘The words “Outside Expansion End” should be visible on outer side of adapter when adapter and bear ing rollers are installed. ‘Install lockwashers and locknut. Tighten the locknut and lock the nut by bending one of the ears of the lockwasher into a slot in the locknut. (Photo 33) Install outer cover and linger. Tighten flinger set screws. (Photo 34) INSTRUCTION 170 SECTION 1 PAGE 11Remove the inner race from the fixed bearing. Note: In the fixed bearing the outer race and rollers are one ‘unit, Heat the inner race in oil as before and slip on shaft ‘against the eccentric collar and hold it against the collar until it shrinks on shaft (Photo 35) oUuTsIDE SPACER: COLLAR 1468-0 ‘Take the adapter for the fixed bearing and gently tap the outside collar 14663-D into the adapter from the side that is stamped “Outside Locating End”. Tap collar ADAPTER in until it is just flush with the outside of adapter. (Photo 36) PHOTO 36 (SEE BELOW) Heat adapter slightly as before and insert bearing ‘outer race and rollers into the adapter until the race is aguinst the outside collar, again taking care that the out- side collar does not move. (Photo 37) Spacer Collar 14663-E and Side Bearing Inner Cover 52li-Ali2 are replaced by 52h-A157 Install adapter with outer race, rollers, and collars on the shaft over the inner race with the side that is stamped “Outside Locating End” visible from the Y outside. (Photo 39) } Slip spacer collar 524-A135 shaft until itis against - the bearing inner race. PHOTO 39 $== = "xe" BEARING ‘ADAPTOR With PISTON TRING SEALS, ADAPTOR BEARING HOUSING Take the “X” bearing adapter and start adapter on thread on shaft and make sure the adapter turns freely fn threads, then remove, Insta piston ring seals in the “X” beating adapter and fit adapter into beating housing. Photo 40) (Phoro 40) BEARING ‘ADAPTOR HOUSING +X" BEARING ‘ADAPTOR PHOTO 41 "BEARING HOUSING. "x" BEARING ADAPTOR "x" BEARING ADAPTOR LOCKING PLATE PHOTO 42 Assemble the “X” bearing over the adapter and into the housing. (Photo 41) Sip “X” bearing adapter with “X" beating and hous- {ng on shaft and run “X” bearing on the shaft threads until it contacts collar and firmly tighten the “X” bear- ing adapter. Install lockplate on “X" bearing adapter. Take two bolts and bolt the housing to inner cover to hhold the housing until the pitman is in place in the cnusher base. Photo 42) INSTRUCTION 170 SECTION 1 PAGE 13Lift pitman by lifting eye and place in base. Remove the two bolts holding the ““X” bearing housing before starting the side bear- iG ings in the base. Seat the side bearings in the base taking care that the slot in the “X" ‘bearing housing is at the bottom and over the drain plug in the base. The grease fitting in the pitman end covers should be between the second and third hole from the top and to- ward the rear of the crusher. Install bearing caps on studs and over side bearings. Match the numbers stamped on the caps with those on the base. ‘Ru nuts on studs and snug down the bearing caps but do not tighten. Install bolts in outer cover on left hand side and also through housing on right hand side and draw them up tight. Lock bolts by wiring the heads together in pairs with wire, The stud nuts can now be drawn down tight on bearing caps. Remount flywheels and set flywheel Keys. Install toggle plate, tension rod and spring as per previous instruction, Note: Grease all bearings according to lubrication instruction. % BEARING ADAPTOR SIDE BEARING LOCKING PLATE GREASE FITTING PrTMaN ourer cover BOLTS-WIRED BEARING CAP STUDS & NUTS, rman crease C sine seanins a PHOTO 43 INSTRUCTION 110 SECTION 1 PAGE 14