Confidentiality: 1 / INTERNAL INFORMATION

Code: GD369003-en Rev: 2

MANUFACTURING PROCESS
CONTROL REQUIREMENTS Date: 28/07/2020 Pg. 1 of 9
Approval
Electronic: PDM Flow
Documentation Type: Title: process:
DTD - Design Prepared: IBMADARIAGA
MPCR NAC+HUB MAINT.DUR.STOR.REQ.
Deliverable: Verified: JGONDRA/ACALDERON
SG 3.X
D09 Approved: RAL / KALGAR
© Siemens Gamesa Renewable Energy, S.A., 2018, All Rights Reserved

Table of Contents
1 PURPOSE ........................................................................................................... 2
2 SCOPE ................................................................................................................ 2
3 STORAGE REQUIREMENTS ............................................................................ 2
3.1 PROTECTION DURING STORAGE ................................................................................... 2
3.2 DEHUMIDIFIER SET REQUIREMENTS ............................................................................ 2
3.3 MAINTENANCE TASKS DURING STORAGE ..................................................................... 5
3.3.1 ACCUMULATORS PRE-CHARGE VERIFICATION (hydraulic group) ................................................. 6
3.3.2 ACCUMULATORS PRE-CHARGE VERIFICATION (Pitch system in Rotor) ................................ 8

4 REFERENCE DOCUMENTATION ..................................................................... 9

5 ABBREVIATIONS AND DEFINITIONS........................................................... 9
6 MAJOR CHANGES COMPARED TO LAST REVISION ................................... 9

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MANUFACTURING PROCESS Code: GD369003-en Rev: 2

CONTROL REQUIREMENTS Date: 28/07/2020 Pg. 2 of 9

Title: MPCR NAC+HUB MAINT.DUR.STOR.REQ. SG 3.X

1 PURPOSE
The aim of this document is to lists requirements to maintenance nacelle, hub and drive train during storage.

2 SCOPE
This document applies to all SG3.X nacelles, hubs and drive trains.

3 STORAGE REQUIREMENTS
3.1 PROTECTION DURING STORAGE
DEHUMIDIFIER HEATERS
PRODUCT MANDATORY [ONLY FOR T5 [ONLY IF STORAGE
LOCATIONS] T≤ -40ºC]
Retractile protection and/or canvas or
Target ambience: T3
films to cover openings and/or integral
NACELLE canvas.
2 sets: 1 under Main Frame
Activate nacelle heaters
1 in transformer room
Sylicalgel bags/VpCI bags-foams-spray

Retractile protection and/or canvas or

films to cover openings and/or integral
HUB canvas. N/A N/A

Sylicalgel bags/VpCI bags-foams-spray

Corrosion protection layer GP388238

DRIVE TRAIN External protection canvas GP332033
N/A N/A

* T5 location is considered with conditions of 6500 hours above HR 80% according to ISO 9223_2012
T3 location is considered with conditions of 2500 hours below HR 80% according to ISO 9223_2012

3.2 DEHUMIDIFIER SET REQUIREMENTS

Each dehumidifier set is composed of the following components

- Dehumidifier. Model CR80B from COTES (GP185624) or similar. Requirements according to GD144934

- Hygrometer. If not supplied with the dehumidifier. Serie EE21 from E+E Elektronik (GP188647) or similar.
Requirements according to GD146297

- Hygrometer cable. To connect the hygrometer with the dehumidifier. According to the characteristics of the
components

- Power cable. To feed the dehumidifier. Cable type according to the characteristics of the dehumidifier used.
Length depending of the position of the external power source.

- Dry air hose. GP199870 or similar.

- Wet air discharge hose. GP185623 or similar

2 dehumidifier sets are required. One set must be placed under the main frame and the other one inside the
transformer room.

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Title: MPCR NAC+HUB MAINT.DUR.STOR.REQ. SG 3.X

MF Dehumidifier set
Dehumidifier is placed on top of the air inlet grid. Hoses are fixed to it by means of clamps. GP199870 for the
dry air hose and GP153559 for the wet one.

DRY AIR TO
THE NACELLE

WET AIR TO
THE OUTSIDE

Hygrometer (if not supplied with the dehumidifier) is placed on the front right column.

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Title: MPCR NAC+HUB MAINT.DUR.STOR.REQ. SG 3.X

Transformer room dehumidifier set

Dehumidifier is placed according to the following images, in the middle of the floor. Hoses are fixed to it by
means of clamps. GP199870 for the dry air hose and GP153559 for the wet one.

DRY AIR

WET AIR TO
THE OUTSIDE

Hygrometer (if not supplied with the dehumidifier) is placed on the transformer wall door column.

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Title: MPCR NAC+HUB MAINT.DUR.STOR.REQ. SG 3.X

3.3 MAINTENANCE TASKS DURING STORAGE

REFERENCE DOCUMENTATION or
MAINTENANCE
SYSTEM FREQUENCY DURATION SPECIFIC INSTRUCTIONS TO TAKE INTO
TASKS
ACCOUNT
WTG-
piping,
Check no leakages Every 3 months N/A Visual Inspection
hoses
(leakages)
WTG-rust Visual inspection Every 3 months N/A Visual Inspection

If the plastic
120 turns HSS (odd
protector covers the
months), 115 (even
complete DT first 6
months) 50Hz
months without See GD270016 INSTL.OPER AND
DT (GET) Turn drive train
any maintenance MAINTENANCE MAN gBOX3.3
140 turns HSS (odd
operation. Once this
months), 135 (even
time is expired,
months) 60Hz
every month.

Check user manuals attached in PDM to

GD381244 - PDDD GBX WINERGY MULT
DT 2 full rotations input
Turn drive train Every 14 weeks PZAB 3539 3.4 50HZ
(Winergy) shaft
GD385546 - PDDD GBX WINERGY PZAB 3539
3.4 50Hz-60Hz

Engage/disengage Activate once and

Rotor lock Every 3 months
rotor lock and grease grease

Check user manuals attached in PDM to

GD393012- PDDD SINGLE RAIL SERVICE
CRANE VICINAY,
Activate basic
Crane Functional check Every year GD424041 - PDDD SERVICE CRANE G132
functions
AMENABAR SINGLE RAIL
GD334992 - PDDD VICINAY CRANE G132
3.3MW
Visual inspection.
Transformer Functional checks Every 6 months N/A Cleaning & dry if necessary.
Apply VpCI-238 if corrosion is present.

See GD285399 MAINTENANCE AND

Generator
Functional checks Every 3 months N/A OPERATION USER GUIDE GENERATOR CR33
GaE
6P

See Operating & instruction manual, attached

Generator
Functional checks Every 6 months N/A to GD380642 - PDDD SIEMENS GENERATOR
Siemens
50/60Hz 3.x MW

Visual inspection.
Cleaning & dry if necessary.
Auxiliary
Functional checks Every 6 months N/A Replace units of VpCI-111 or VpCI-101.
cabinets
GD311966 (AA4001 user manual).
GD311979 (AA8001 user manual).

Visual inspection.
Converter & Cleaning & dry if necessary.
stator Functional checks Every 6 months N/A Replace units of VpCI-111.
cabinets GD312034 (AA2402 stator user manual).
GD311829 (AA2401 converter user manual).

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Title: MPCR NAC+HUB MAINT.DUR.STOR.REQ. SG 3.X

3.3.1 ACCUMULATORS PRE-CHARGE VERIFICATION (hydraulic group)

If SGRE code naming for the hydraulic group contains the “OP” acronym (over pressurized) then the pre-
charge of all accumulators shall be verified.

Main accumulator

Yaw brake accumulator

Rotor brake accumulator

Figure 1. “Over pressurized” accumulators in the Hydraulic group.

• Measure the pressure and if necessary, fill the accumulators placed in the hydraulic group with
nitrogen.

The following tables show the Po values that these “over pressurized accumulators” should have at this stage
according to the environmental temperature at field:

• Hydraulic group main accumulator:

T (ºC) “OP” acc. Po (bar)

5 >109
10 >111
15 >113
20 >115
25 >117
30 >119
35 >121
40 >123

• Yaw brake accumulator:

T (ºC) “OP” acc. Po (bar)

5 >128
10 >130
15 >133
20 >135
25 >137
30 >140
35 >142
40 >144
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Title: MPCR NAC+HUB MAINT.DUR.STOR.REQ. SG 3.X

• Rotor brake accumulator:

o 50 Hz version:
T (ºC) “OP” acc. Po (bar)
5 >66
10 >68
15 >69
20 >70
25 >71
30 >72
35 >73
40 >75

o 60 Hz version:
T (ºC) “OP” acc. Po (bar)
5 >47
10 >48
15 >49
20 >50
25 >51
30 >52
35 >53
40 >53

In order to follow the traceability of these “over pressurized” accumulators through all stages, at the workshop a
sticker has been placed at a visible and reachable place on each accumulator.

Figure 2. “Over pressurized” accumulator’s sticker

In this case, the information corresponding to installation phase: (LOG) Logistics, shall be filled in on this sticker.

ACCEPTANCE CRITERIA:

- Pre-charge values are according to previous tables.

- The stickers (Figure 2) have been filled in with the required data, corresponding to installation phase:
(LOG) Logistics.

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Title: MPCR NAC+HUB MAINT.DUR.STOR.REQ. SG 3.X

3.3.2 ACCUMULATORS PRE-CHARGE VERIFICATION (Pitch system in Rotor)

If SGRE code naming for the Hub accumulators contains the “OP” acronym (over pressurized) then the pre-
charge of all these accumulators shall be verified.

Figure 3. “Over pressurized” accumulators in Hub.

• Measure the pressure and if necessary, fill the accumulators placed in the Hub with nitrogen.

The following table shows the Po values that these “over pressurized accumulators” should have at this stage
according to the environmental temperature at field:

T (ºC) “OP” acc. Po (bar)

5 >81
10 >82
15 >83
20 >85
25 >86
30 >88
35 >89
40 >91

In order to follow the traceability of these “over pressurized” accumulators through all stages, at the workshop a
sticker (Figure 2) has been placed at a visible and reachable place on each accumulator.

In this case, the information corresponding to installation phase: (LOG) Logistics, shall be filled in on this sticker.

ACCEPTANCE CRITERIA:

- Pre-charge values are according to previous table.

- The stickers (Figure 2) have been filled in with the required data, corresponding to installation phase:
(LOG) Logistics.
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Title: MPCR NAC+HUB MAINT.DUR.STOR.REQ. SG 3.X

4 REFERENCE DOCUMENTATION
GD270016 INSTL.OPER AND MAINTENANCE MAN gBOX3.3
GD285399 MAINTENANCE AND OPERATION USER GUIDE GENERATOR CR33 6P
GD380642 PDDD SIEMENS GENERATOR 50/60Hz 3.x MW
GD311966 USER MANUAL AA4001 NACELLE CABINET 3.3 MW
GD311979 USER MANUAL AA8001 HUB CABINET 3.3 MW
GD311829 USER MANUAL AA2401 CONVERTER 3,3 MW
GD312034 USER MANUAL AA2402 CONVERTER STATOR MODULE 3.3 MW
GD381244 PDDD GBX WINERGY MULT PZAB 3539 3.4 50HZ
GD385546 PDDD GBX WINERGY PZAB 3539 3.4 50Hz-60Hz
GD393012 PDDD SINGLE RAIL SERVICE CRANE VICINAY
GD424041 PDDD SERVICE CRANE G132 AMENABAR SINGLE RAIL
GD334992 PDDD VICINAY CRANE G132 3.3MW
GD380642 PDDD SIEMENS GENERATOR 50/60Hz 3x MW
GD144934 RD NACELLE DEHUMIDIFIER G10X HC
GD146297 RD HYGROMETER

5 ABBREVIATIONS AND DEFINITIONS

DT Drive Train
SG Siemens Gamesa
WTG Wind Turbine Generator

6 MAJOR CHANGES COMPARED TO LAST REVISION

Version Change description
0 Initial version
1 Requirements update
Dehumidifier information updated. Chapter 3 renumbered. Point 3.2 created
2 Added chapters 3.3.1 and 3.3.2 with the “OP” accumulators verification.
Cabinets Desiccant references updated
© Siemens Gamesa Renewable Energy, S.A., 2017, All Rights Reserved

IBE-TEC-001_1-R01- Edition 2