PET Preform Visual

NAME: TEST REPORT: Provided

Inspection System

AFTER-SALES INFORMATION
Video Technical Support Available
SERVICE: STORAGE:

IMAGE CAPTURE: Available CORE COMPONENT: Camera And Ejector

NUMBER OF
SPEED: 70Pcs/Min 10sets
CAMERAS:

Visual Inspection System 600pcs/min

HIGH LIGHT: ,
PET Preform Visual Inspection System

Injection Molding PET Preform Visual Inspection System 600 Pcs/Min

Inspection standards

Model Cameras Detection Detection Content Detection Accuracy False Detection

Range Accuracy Rate Detection Speed
Rate
Kvis- 4Set Around The Black Spots, ≥0.3mm 99% ≤0.2% 300-
Sc10 Bottle Bubbles, Impurities 600Pcs/Min
Preform (Different Colors)
1Set Preform Black Spot, Hole ≥1.5mm 99% ≤0.2%
Base
4Set Opening Of Black Spots, Stains, ≥0.2mm 99% ≤0.2%
The Impurities (Different
Preform Colors)
Overlap, Lack Of ≥1mm 99% ≤0.2%
Material
1Set Support Lack Of Material ≥1mm 99% ≤0.2%
Ring

Inspection principle
Food and medicine safety has become a hot topic in today's society, so it is very important to strictly
control the hygiene in the production process and ensure the safety of food and medicine. In recent
years, with the rapid development of packaging technology in food, medicine and other industries,
the requirements of manufacturing enterprises for product packaging quality testing are also getting
higher and higher.
PET (polyethylene terephthalate) preform is the semi-finished product of beverage packaging bottle,
and there are inevitable defects in the production process. The preform currently has problems such
as broken support ring, flash, hollow, lack of glue, air bubbles, broken bottle mouth, oval, impurities,
etc., which directly or indirectly cause the unqualified final product and bring huge losses to the
enterprise. How to reject defective bottles before canning is an important topic in PET bottle
production.

Inspection details
When the PET bottle preform enters the inspection machine, the photoelectric sensor triggers the
signal, and the inspection system starts to track the product and prepares for image acquisition.
Under the positioning of the system tracking program, it is judged that the bottle has reached the
predetermined position, and the system sends out light source and image acquisition instructions.
With the assistance of a specific light source, the system will capture images in real time.

After the image acquisition is completed, it will be handed over to the image processing module for
identification and algorithm analysis. , judge whether the product is qualified and transmit the signal
to the control system to prepare to reject the unqualified products. When the tracking program
detects that the product reaches the rejection position, the control system notifies the rejection
mechanism to carry out the rejection action for the defective product.

Advantages of system
This paper systematically introduces the application of visual inspection equipment in the detection
of PET bottle preform defects. The system has actually been put into production. According to
historical production data, the detection accuracy of the system is about 99.97%, and the missed
detection rate is less than 0.1%, which can meet the online detection requirements. In practical
application, the system effectively improves the production efficiency of the production line, reduces
the rate of defective products in production, reduces production costs for enterprises, and greatly
reduces the potential safety hazards of products.

This equipment adopts a reasonable optical structure design to ensure the stability of image
acquisition; it applies powerful deep learning technology to process images more intelligently; on the
preform transport platform, a turntable structure is used to ensure the transport of preforms Stable;
support the analysis of test data reports, which can help the management to understand the
production situation in time. This equipment can help customers to complete a higher level of
preform quality inspection and ensure the quality of the final product.

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