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A R T I C L E I N F O A B S T R A C T
Keywords: This paper presents experimental and numerical investigations into the post-fire cross-section compressive
Circular RACFSST stub columns behaviour and resistances of circular recycled aggregate concrete-filled stainless steel tube (RACFSST) stub
Compression tests columns. Twelve stub column specimens, fabricated from concretes with three recycled coarse aggregate
Design analyses
replacement ratios (0%, 35% and 70%), were tested after exposure to the ISO-834 standard fire for 0 min (i.e. at
ISO-834 standard fire
Numerical simulations
ambient temperature), 15 min, 30 min and 45 min. The experimental investigation included heating and cooling
Post-fire cross-section compression resistances of specimens, cylinder tests and post-fire tensile coupon tests and stub column tests. The test results, including
Thermal and mechanical analyses load–end shortening curves, failure loads and failure modes, were fully reported and the initial compressive
stiffnesses and confinement effect were discussed. The numerical investigation was subsequently conducted,
where thermal and mechanical finite element models were developed and validated against the test results and
then used to perform parametric studies to generate further numerical data. Given the absence of design codes for
stainless steel–recycled aggregate concrete composite structures after exposure to fire, the relevant design rules
for circular natural aggregate concrete-filled carbon steel tube stub columns at ambient temperature, as set out in
the European code, Australia/New Zealand standard and American specification, were assessed, using post-fire
material properties, for their applicability to circular RACFSST stub columns after exposure to fire, based on the
test and numerical data. The assessment results generally revealed that the European code and the Australian/
New Zealand standard led to an acceptable level of design accuracy and consistency, while the American
specification resulted in rather conservative and scattered post-fire cross-section compression resistance
predictions.
1. Introduction provided by the outer steel tube to the inner concrete core can greatly
improve the strength and ductility of RAC.
Recent decades have witnessed a rapidly growing tendency towards Previous experimental and numerical investigations into circular
economic and environmental sustainability in the construction industry, recycled aggregate concrete-filled steel tube (RACFST) structural com
stimulating the trend of recycling construction and demolition wastes as ponents have been conducted and are briefly reviewed herein. The cross-
raw materials to moderate the excessive consumption of non-renewable section compressive behaviour and resistances of circular RACFST stub
natural resources [1]. Recycled aggregate concrete (RAC) is a repre columns were studied through a series of tests and numerical simula
sentative type of sustainable construction materials, with natural coarse tions [5–10], with the effects of recycled coarse aggregate (RCA)
aggregates of concrete partially or fully substituted by recycled coarse replacement ratios analysed, the applicability of existing design codes
aggregates. It is well known that RAC has lower compressive strength evaluated and improved design approaches proposed. Chen et al. [11]
and ductility than natural aggregate concrete (NAC) [2–4], which nar conducted experimental studies on circular RACFST beams and
rows the use of RAC to only non-load-bearing members. One potential beam-columns and highlighted that the strength and ductility of RAC
solution to broaden the application of RAC to load-bearing members is could be effectively improved by adopting the CFST composite structure
to introduce RAC in the concrete-filled steel tube (CFST) composite system. Axial compression tests were carried out to investigate the re
structure system, based on the fact that the beneficial confinement effect sidual resistances and stiffnesses of circular RACFST stub columns after
* Corresponding authors.
E-mail addresses: yukai.zhong@gzhu.edu.cn (Y. Zhong), ou.zhao@ntu.edu.sg (O. Zhao).
https://doi.org/10.1016/j.engstruct.2023.117418
Received 20 August 2023; Received in revised form 28 November 2023; Accepted 20 December 2023
0141-0296/© 2024 Elsevier Ltd. All rights reserved.
Z. Wang et al. Engineering Structures 302 (2024) 117418
exposure to fire [12], with the effects of elevated temperatures on the coarse aggregates, including single-sized recycled coarse aggregates
strength and ductility of RACFST stub columns analysed. It is worth with a nominal size of 20 mm, single-sized natural coarse aggregates
noting that all of the aforementioned research was performed on circular with a nominal size of 8 mm and graded natural coarse aggregates with
RACFST members, with outer steel tubes made of traditional carbon continuous sizes from 5 mm to 20 mm. The physical properties of the
steels. In recent decades, stainless steels become an attractive choice in recycled and natural coarse aggregates, including the loose mass den
engineering applications, due to their excellent corrosion resistance, sity, apparent particle density and water absorption ratio, were
100% recyclability and superior material properties (e.g., higher measured in accordance with BS EN 1097–3 [23] and BS EN 1097–6
strength and ductility compared with carbon steels). Current research on [24] and are reported in Table 2. The sieving method prescribed in BS
circular recycled aggregate concrete-filled stainless steel tube EN 933–1 [25] was used to obtain the actual particle size distribution for
(RACFSST) members is rather limited, with only studies on columns each type of the recycled and natural coarse aggregates, with the
[13–17] and beams [14] at ambient temperature. Fire is one of the main grading curves displayed in Fig. 1, where the percentages passing by
threats to the safety of steel and steel–concrete composite structures. mass are plotted against the sieve sizes of 2.5 mm, 5 mm, 10 mm, 20
Therefore, it is vital to investigate the behaviour and residual resistances mm, 31.5 mm and 40 mm. The requirements for the Grading Category
of RACFSST members in and after exposure to fire. Gc80/20, as specified in BS EN 12620 [26], are reported in Table 3 and
This paper presents experimental and numerical studies on the cross- shown as an envelope in Fig. 1. The mixture proportions of the three
section compressive behaviour and residual resistances of circular types of concretes are reported in Table 4, with the corresponding
RACFSST stub columns after exposure to fire. A testing programme was grading curve for each type of concrete lying within the grading enve
conducted on nine circular RACFSST stub column specimens with three lope – see Fig. 1; note that the recycled coarse aggregates were firstly
RCA replacement ratios (0%, 35% and 70%) after exposure to the ISO- sun-dried and then pre-wetted by adding additional water based on the
834 standard fire [18] for 15 min, 30 min and 45 min as well as three water absorption ratios reported in Table 2, in order to eliminate the
reference specimens at ambient temperature. Afterwards, a numerical influence of high water absorption of recycled coarse aggregates on the
programme was carried out, with thermal and mechanical finite ele water-to-cement ratio for each type of concrete [4,16].
ments developed and validated against the test results and then used to
perform parametric studies to generate additional numerical data. Due 2.2. Heating and cooling
to the lack of design codes for RACFSST members after exposure to fire,
the relevant design rules for circular natural aggregate concrete-filled An electric furnace, equipped with a series of heating elements
carbon steel tube (NACFCST) stub columns at ambient temperature, as evenly distributed on both sides of the chamber – see Fig. 2, was used to
set out in EN 1994-1-1 [19], AS/NZS 2327 [20], and ANSI/AISC 360–16 heat the corresponding circular RACFSST stub column specimens and
[21], were assessed, using post-fire material properties, for their appli bare stainless steel tubes (for cutting coupons) according to the ISO-834
cability to circular RACFSST stub columns after exposure to fire, based standard fire curve for the pre-specified duration. Note that (i) steel
on the test and numerical data. plates were welded to both ends of each specimen before heating, to
exclude the possibility of concrete explosive spalling during heating and
2. Experimental programme (ii) all the specimens were heated without preloading, which would lead
to lower residual resistances than those heated with preloading [27–29].
2.1. Specimens Once the pre-specified heating duration Th was attained, the furnace was
switched off and all the specimens naturally cooled down to the ambient
Twelve circular RACFSST stub column specimens were fabricated temperature before the welded end plates were removed from the
from grade MT-304 austenitic stainless steel [22] circular hollow section specimens.
CHS 127 × 3 (labelled as D127) and three types of concretes R0, R35 and For each heating duration, four thermocouples were used to measure
R70 (corresponding to concretes with RCA replacement ratios of 0%, the thermal responses (temperature–time histories) of the outer stainless
35% and 70%, respectively), resulting in three specimen series, namely steel tube and inner concrete core of a representative specimen at the
D127-R0, D127-R35 and D127-R70. Each specimen series included one mid-height. Fig. 3 shows the locations of the thermocouples at the mid-
unheated specimen and three specimens after exposure to the ISO-834 height cross-section, with one attached to the outer surface of the
standard fire for 15 min, 30 min and 45 min. The label of each spec stainless steel tube (denoted as Point 4) and three inserted into the inner
imen consisted of the identifier of the specimen series and a letter T concrete core at different points along the radius direction (denoted as
followed by the heating duration, e.g., D127-R70-T45. The measured Points 1–3). The measured temperature–time curves of typical speci
outer tube diameter D, wall thickness t and member length L of each mens, together with the heating curves obtained from the temperature
circular RACFSST stub column specimen, together with the RCA probe of the furnace, are shown in Fig. 4. Table 5 reports the measured
replacement ratio r and heating duration Th, are reported in Table 1. maximum temperatures of Points 1–4 for each heating duration, which
The recycled aggregate concretes were produced from three types of are denoted as T1, T2, T3 and T4, respectively. The surface colours of the
inner concrete cores of a typical specimen series D127-R35 after expo
Table 1 sure to fire are displayed in Fig. 5, which are shown to become
Measured geometric dimensions, RCA replacement ratios and heating durations increasing light-grey as the heating durations increase, together with
of circular RACFSST stub column specimens. minor cracks.
Specimen ID D (mm) t (mm) L (mm) r (%) Th (min)
2
Z. Wang et al. Engineering Structures 302 (2024) 117418
3
Z. Wang et al. Engineering Structures 302 (2024) 117418
including the failure load Nu, the end shortening at the failure load δu Once satisfactory agreement between the experimental and numerical
and the initial compressive stiffness EA, which is taken as the secant results was achieved, parametric studies were conducted to generate
stiffness at 0.4Nu [38], are summarised in Table 8(a), while the post-fire further numerical data over a wide range of geometric dimensions.
test results, denoted with an additional subscript T, and the Nu,T/Nu and
(EA)T/(EA) ratios are reported in Table 8(b). Fig. 12 shows the failure 3.2. Development and validation of thermal FE models
modes of three typical specimens D127-R0-T15, D127-R35-T15 and
D127-R70-T15. The four-node shell heat transfer element DS4 [39] and eight-node
It is evident from Fig. 11 that the deformation increases rapidly brick heat transfer element DC3D8 [39] have been widely used and
beyond the failure loads but the loads do not drop suddenly, which is proven to be capable of simulating thermal responses of concrete-filled
mainly owing to the beneficial confinement effect. Development of the steel tube structural components [40–43] and were therefore used
circumferential-to-longitudinal strain ratios εci/εl of the four circular herein. A uniform mesh size D/20 was chosen for both the DS4 and
RACFSST stub column specimens from a typical specimen series D127- DC3D8 elements, following a prior mesh sensitivity study examining
R70 is displayed in Fig. 13, with the results revealing that (i) the element sizes ranging from D/10 to D/30. The thermal properties of
initial values of the εci/εl ratios for different heating durations are concretes and stainless steel, including the density, thermal conductivity
around 0.3, i.e. the Poisson’s ratio of stainless steel and (ii) the onset of and specific heat, were determined based on the recommendations
confinement (where the εci/εl ratios start to deviate from 0.3) is earlier provided in EN 1993–1-2 [44] and EN 1994–1-2 [45]. Note that the
for the specimens after exposure to fire with longer heating durations. specific heat of concretes was modified by taking the moisture content as
The (EA)T/(EA) ratios for the circular RACFSST stub column speci 5% of the weight [42,43,46]. Given the fact that the DS4 and DC3D8
mens plotted against the heating durations in Fig. 14 reveal that the elements exclude the thermal expansion effect, the thermal elongation
initial compressive stiffnesses for the specimens with the same RCA coefficients of concretes and stainless steel were omitted with the den
replacement ratios generally reduce as the heating durations increase, sity kept constant during heating. The emissivity and heat transfer co
while the values of (EA)T in Table 8 reveal that the initial compressive efficient for heat radiation and convection of the outer stainless steel
stiffnesses for the specimens with the same heating duration decrease tube surface were respectively taken as 0.2 and 35 W/m2K [47]. Due to
with the RCA replacement ratios, indicating the negative effects of fire the distinct difference in thermal expansion properties between the
exposure and RCA replacement ratio on the initial compressive stiffness. outer stainless steel tube and inner concrete core, an air gap was
Figs. 15 and 16 respectively show the Nu,T/Nu ratios and failure loads generated at their interface during heating and heat transfer was
plotted against the heating durations, revealing that (i) the failure loads allowed for through gap conductance with the coefficient taken as
of the circular RACFSST stub column specimens increase slightly for the 100 W/m2K [41–43].
15-min heating duration (mainly owing to the increase of the material The temperature–time curves measured from the outer surfaces of
0.2% proof stress of the outer stainless steel tubes) but decrease the stainless steel tubes (i.e. at Point 4 in Fig. 3) were assigned to the
evidently for longer heating durations and (ii) for each heating duration, outer surfaces of the corresponding circular RACFSST stub column FE
the extent of reduction in failure loads increases with the RCA models. Heat transfer analyses were then conducted to obtain the nu
replacement ratio. merical thermal (temperature–time) responses. Comparisons between
the experimental and numerical maximum temperatures at Points 1–3 of
3. Numerical modelling the inner concrete cores (see Fig. 3) are reported in Table 9, indicating
good agreement. Fig. 17 displays the experimental and numerical tem
3.1. General perature–time curves at the three measured positions of the inner con
crete core for a typical specimen D127-R35-T45, showing that the
As a supplement to the experimental programme, numerical experimental temperature–time curves can be well captured by their
modelling was carried out using the nonlinear finite element (FE) soft numerical counterparts. In summary, the developed thermal FE models
ware ABAQUS [39]. Two types of FE models, including thermal and can accurately simulate the experimental thermal responses of the cir
mechanical FE models, were respectively developed to simulate the cular RACFSST stub column specimens when exposure to the ISO-834
thermal (temperature–time) responses of the circular RACFSST stub standard fire and were thus regarded as validated.
column specimens during the heating and cooling processes and their
post-fire structural (load–end shortening) responses in compression.
4
Z. Wang et al. Engineering Structures 302 (2024) 117418
Table 5
Measured maximum temperatures for each heating duration.
Th (min) T1 (℃) T2 (℃) T3 (℃) T4 (℃)
Fig. 5. Surface colours of concrete cores after exposure to fire for different
heating durations.
Fig. 6. Surface colours of austenitic stainless steel after exposure to fire for
different heating durations.
The four-node shell element S4R [39] and eight-node brick element
C3D8R [39], having been successfully used to model recycled aggregate
concrete-filled stainless steel tube structural components [13,16,17],
were also used herein. The element sizes for both the S4R and C3D8R
elements were set as D/20, which were the same as those used for the
thermal FE models. With regards to the material modelling of the outer
stainless steel tubes at ambient temperature and after exposure to fire,
the measured (engineering) stress–strain curves from the tensile coupon
tests were firstly converted into the true stress–plastic strain curves and
then inputted into the plastic material model [39]. The concrete damage
plasticity (CDP) model [39] was employed for the material modelling of
the inner concrete cores at ambient temperature and after exposure to
Fig. 4. Temperature–time curves measured from typical circular RACFSST stub fire. For each type of concrete at ambient temperature, the Poisson’s
column specimen for each heating duration. ratio was taken as 0.2 and the secant modulus was taken as the measured
value reported in Table 7, while the material plastic parameters in the
CDP model were determined according to the recommendations of Tao
5
Z. Wang et al. Engineering Structures 302 (2024) 117418
Table 6
Measured material properties of stainless steel tubes.
(a) At ambient temperature
Th T4 E (MPa) σ0.2 σu εu εf n m
(min) (℃) (MPa) (MPa) (%) (%)
6
Z. Wang et al. Engineering Structures 302 (2024) 117418
1500 Table 8
Summary of test and FE results of circular RACFSST stub column specimens.
(a) At ambient temperature
[3], were inputted into the CDP model. Regarding the tensile stress–
strain relationships of the inner concrete cores, they were assumed to be
linear elastic up to the concrete tensile strengths of 0.1fc (or 0.1fc,T),
500
followed by inelastic post-ultimate material responses, characterised by
D127-R35-T0 means of the fracture energy GF [51].
D127-R35-T15 The surface-to-surface contact was employed to simulate the inter
D127-R35-T30
action between the outer stainless steel tube and inner concrete core. A
D127-R35-T45
hard contact was defined to represent the behaviour in the normal di
0
0 10 20 30 40 rection, while a penalty method was adopted to model the behaviour in
the tangential direction, with the friction coefficient of 0.25. For the
End shortening (mm)
modelling of the experimental fixed-ended boundary conditions, each
(b) Specimen series D127-R35
end section of the circular RACFSST stub column FE models was coupled
to a concentric reference point, with all freedoms restrained except for
1500 the longitudinal translation.
Nonlinear analyses were then conducted to obtain the numerical
failure loads, load–end shortening curves and failure modes, which were
compared with the corresponding experimental results. The numerical
to experimental failure load ratios for all the circular RACFSST stub
1000 column specimens are reported in Table 8, indicating a good level of
accuracy and consistency. Fig. 18 displays the experimental and nu
Load (kN)
7
Z. Wang et al. Engineering Structures 302 (2024) 117418
1.2
1.0
0.8
0.4
D127-R70-T0
0.2 D127-R70-T15
D127-R70-T30
D127-R70-T45
0.0
0.0 0.2 0.4 0.6 0.8 1.0
εci/εl
1.25
1.00
0.75
(EA)T/(EA)
0.50
Fig. 12. Experimental and numerical failure modes for typical circular 4.1. General
RACFSST stub column specimens after exposure to fire.
Given that there are no design codes available for RACFSST members
after exposure to fire, the relevant design rules for circular NACFCST
8
Z. Wang et al. Engineering Structures 302 (2024) 117418
Fig. 15. Influence of heating duration on failure load. Fig. 17. Comparisons between test and numerical temperature–time curves for
typical specimen D127-R35-T45.
9
Z. Wang et al. Engineering Structures 302 (2024) 117418
( )
4.3. AS/NZS 2327 (AS/NZS)
−
ηa = 0.25 3 + 2λ ≤ 1.0 (4)
√̅̅̅̅̅̅̅̅̅̅̅ The Australian/New Zealand standard AS/NZS 2327 [20] adopts the
Npl,Rk
λ= (5) same design approach to calculate the cross-section compression resis
Ncr
tance of circular NACFCST stub columns at ambient temperature as that
specified in EN 1994-1-1 [19], but with a different expression for
Npl,Rk = As fy + Ac fc (6)
effective flexural stiffness given by Eq. (9).
π2 (EI)eff ,EC4 (EI)eff ,AS/NZS = EI + Ecm Ic (9)
Ncr = (7)
(0.5L)2
The AS/NZS ambient temperature design rules combined with the
(EI)eff ,EC4 = EI + 0.6Ecm Ic (8) post-fire material properties were used to calculate the AS/NZS residual
cross-section compression resistances for circular RACFSST stub col
The EC4 residual cross-section compression resistances of circular umns after exposure to fire, which were then compared with the test and
RACFSST stub columns after exposure to fire were calculated from Eqs. FE failure loads. The mean ratios of Nu,T/Nu,T,AS/NZS (or Nu/Nu,AS/NZS)
(2)–(8), with fc and fy replaced by the corresponding post-fire material and the corresponding COVs are reported in Table 11, while the Nu,T/Nu,
properties fc,w,T and σ 0.2,T. Quantitative and graphical comparisons be T,AS/NZS (or Nu/Nu,AS/NZS) ratios are plotted against the D/t ratios and
tween the EC4 residual cross-section compression resistances and the shown in Fig. 20. Both the quantitative and graphical comparison results
test and FE failure loads were then made. Table 11 reports the mean generally revealed that the combined use of the AS/NZS ambient tem
ratios of the test and FE to EC4 predicted failure loads Nu,T/Nu,T,EC4 (or perature design rules and post-fire material properties led to relatively
Nu/Nu,EC4) and the corresponding COVs for circular RACFSST stub col accurate and consistent failure load predictions for circular RACFSST
umns after exposure to fire with different heating durations. The test and
FE to EC4 predicted failure load ratios Nu,T/Nu,T,EC4 (or Nu/Nu,EC4) are
plotted against the D/t ratios, as displayed in Fig. 19. The evaluation
results generally indicated that EN 1994-1-1 [19] resulted in relatively
accurate and consistent failure load predictions when used for circular
RACFSST stub columns after exposure to fire.
Table 11
Comparisons of test and FE failure loads with predicted failure loads from design
codes.
Th No. of No. of Nu,T,/Nu,T,EC4 Nu,T/Nu,T,AS/ Nu,T/Nu,T,AISC
(min) test FE data (or Nu/Nu,EC4) NZS (or Nu/Nu, (or Nu/Nu,
data AS/NZS) AISC)
10
Z. Wang et al. Engineering Structures 302 (2024) 117418
0.25fc Ac ( )2
Nu,AISC = fy As + 0.95fc Ac − ( )2 λ − λp λp ⩽λ⩽λr (11)
λr − λp
The AISC ambient temperature design rules combined with the post- Fig. 21. Comparisons of test and FE failure loads with AISC predicted fail
fire material properties were evaluated for their applicability to circular ure loads.
RACFSST stub columns after exposure to fire. The quantitative evalua
tion results, including the test and FE to AISC predicted failure load Conceptualization, Formal analysis, Funding acquisition, Investigation,
ratios Nu,T/Nu,T,AISC (or Nu/Nu,AISC) and the corresponding COVs, are Methodology, Project administration, Resources, Supervision, Writing –
reported in Table 11, while the graphical evaluation results are dis review & editing.
played in Fig. 21, where the Nu,T/Nu,T,AISC (or Nu/Nu,AISC) ratios are
plotted against the D/t ratios. The evaluation results indicated that
Declaration of Competing Interest
ANSI/AISC 360–16 [21] provided conservative and scattered failure
load predictions when used for circular RACFSST stub columns after
The authors declare that they have no known competing financial
exposure to fire.
interests or personal relationships that could have appeared to influence
the work reported in this paper.
5. Conclusions
Data availability
Tests and numerical simulations have been conducted to investigate
the cross-section compressive behaviour and residual resistances of Data will be made available on request.
circular RACFSST stub columns after exposure to fire. The experimental
programme included compression tests on twelve circular RACFSST stub
Acknowledgements
column specimens with three RCA replacement ratios at ambient tem
perature and after exposure to the ISO-834 standard fire for 15 min,
The present research work is financially supported by the Singapore
30 min and 45 min. The failure loads, load–end shortening curves and
Ministry of Education Academic Research Fund (AcRF) Tier 1 Grant
failure modes as well as the initial compressive stiffnesses and
(Award Number: RG122/21) and the National Natural Science Foun
confinement effect were reported and discussed. The numerical
dation of China (NSFC) (Grant Number: 52308158). The recycled coarse
modelling programme included validation studies, where thermal and
aggregates used in the present research were sponsored by Pan-United
mechanical FE models were respectively developed to simulate the
Corporation Ltd.
experimental temperature–time and load–end shortening histories, and
parametric studies, where the validated FE models were used to
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