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Article history: Uyuni salar (Bolivia), the largest resource of lithium (Li) in the world not only contains a high level of Li but
Received 6 October 2015 also ~1.3% w/w magnesium (Mg) in strong NaCl brines. The recovery of Mg is therefore essential as the resources
Received in revised form 11 December 2015 represent high value of Mg by-products if recovered. High purity hydrated magnesium carbonate (HMC as
Accepted 17 December 2015
dypingite or hydromagnesite) could be recovered from the Uyuni salar brines as an easy-saleable product. The
Available online 19 December 2015
precipitation process used for this recovery relies on the selective removal of Ca by adding excess oxalic acid at
Keywords:
an oxalate/Ca molar ratio of 6.6:1. The excess oxalate has to be subsequently removed as Mg oxalate by adjusting
Uyuni salar brine the pH to pH 4–7. HMC products of 97.3–99.6% purity could be produced as a result (equivalent to 25.3–25.9% Mg
Magnesium in the product compared to a theoretical value of 25.99% Mg for hydromagnesite). Without removing Mg oxalate,
Hydrated magnesium carbonate products could only reach 23.3–24.3% Mg. The light HMC (hydromagnesite) product could be precipitated at
Hydromagnesite ambient conditions as long as the drying was set at N65 °C. Precipitation at N 55 °C also yields more crystalline
Precipitation hydromagnesite compared to those obtained at lower temperatures. The light HMC product has a heat adsorbing
capacity (endothermic) of 1123–1196 J/g dry product. The product has a sheet-like structure and is easily filtered,
compared to magnesium hydroxide.
© 2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.hydromet.2015.12.008
0304-386X/© 2015 Elsevier B.V. All rights reserved.
K.T. Tran et al. / Hydrometallurgy 160 (2016) 106–114 107
Table 1
Compositions of seawater and various commercial brines around the world.
Sources: Boryta et al., 2011; An et al., 2012; Wikipedia, 2015.
Na K Li Mg Ca Cl SO4
to redissolve Mg(OH)2 at pH N 4 (to avoid dissolution of magnetite), the production of high purity magnesia from crude magnesite by a
recovering a high purity (N97% Mg) solution. The recovery of calcination/CO2-leaching process. Caceres and Attiogbe (1997) sug-
magnesium by adding Na2HPO4 at 20 °C and controlling pH at pH 8 gested a technique to produce hydromagnesite (or Light HMC) from do-
was conducted to precipitate Mg from seawater (Golubev et al., 1999) lomite which was first roasted in a CO2 atmosphere at 750 °C to obtain
or Ca-free seawater (Golubev et al., 2001) as (Ca,Mg)4H(PO4)3·xH2O semi-calcined dolime (MgO·CaCO3). The semi-calcined dolime was
or Mg3(PO4)2·8H2O, respectively. then wet ground at 30–90 °C to completely ensure the hydration of
Solvent extraction and ion-exchange were also applied to produce MgO. Further re-carbonation of Mg(OH)2 by reacting with CO2 under
magnesium from brines. Lee and Jackson (1970) patented a process to pressure formed an aqueous Mg(HCO3)2 solution. Hydromagnesite
extract magnesium from a brine containing 1 g/L Mg using alkyl was yielded by heating Mg(HCO3)2 to 100 °C to remove all water and
sulphates and sulphonates. After loading, Mg was stripped from the then drying the solid at 120 °C. The precipitation of hydromagnesite
mixture by a water-soluble strippant such as NaCl. Mackay (1977) and dypingite via the formation of magnesium hydroxide slurry and
used 1-dodecylphenyl-3-triflouromethyl-1,3-propanedione to selec- sparging CO2 gas or reacting with sodium carbonate were also men-
tively recover Mg from synthetic seawater bearing 1.4 g/L Mg and tioned in several other studies as summarised in Tables 2a and 2b.
other elements at pH 6–9. Later, Muraviev et al. (1995) proposed a pro- In a previous study, Botha and Strydom (2001) showed that different
cess to separate calcium and magnesium from artificial and natural Mg carbonate products were formed depending on (a) precipitation
seawater, which contained 0.11 g/L Mg and 0.02 g/L Ca, respectively, temperature, (b) drying temperature and (c) drying time. Wang et al.
by carboxylic ion-exchange resins of acrylic and methacrylic types. (2008) confirmed that the reaction between Mg2+ and carbonate
For several years, many methods have been studied to syn- will form nesquehonite at a low temperature (30–50 °C) whereas
thesise different magnesium carbonate compounds such as hydromagnesite was formed at 60 °C. Cheng et al. (2009) produced
nesquehonite (MgCO 3 ·3H 2 O), dypingite ((MgCO 3 ) 4 ·Mg(OH) 2 · nesquehonite at 0–40 °C, whereas dypingite was formed at 50 °C
5H2O or (MgCO3)4·Mg(OH)2·8H2O) and hydromagnesite ((MgCO3)4· and hydromagnesite at 60–90 °C, but no information was given on
Mg(OH)2 ·4H2O). As stated by Canterford et al. (1984), dypingite drying time. The conclusions reached from these studies indicate that
(or heavy hydrated magnesium carbonate, HMC as commonly (a) at room temperature, low drying temperature and short drying
known commercially) was found in materials yielded during time nesquehonite is preferentially formed, (b) however when the
Tables 2a
Experimental profiles and results of several studies on hydromagnesite (light HMC) — (MgCO3)4·Mg(OH)2·4H2O.
Reagents pH Precipitation Drying Morphological Temp. Product Mass loss (%) Residue Source
temp. temp. feature range or predicted (%)
Loss Total
(°C) (°C) peak (°C) after heating
MgCl2/Mg 10 220 Unstated Rosette 150–350 (MgCO3)4·Mg(OH)2 15.8 57.0 43.0 Beall et al. (2013)
acetate + urea-(Co(NH2)2 350–600 MgO 41.2
MgSO4 + urea Unstated 100 60 Rosette 53–368 (MgCO3)4·Mg(OH)2 14.9 55.7 44.3 Li et al. (2003)
368–527 (MgCO3)4·MgO 15.1
527–700 MgO 25.7
MgCl2 (solution) + ethylene Unstated 110 80 Flower-like 100–280 (MgCO3)4·MgO 17.8 55.7 44.3 Rajesh et al. (2013)
glycol thin-sheet 280–480 MgO 37.9
Mg(NO3)2·6H2O (solution) + Unstated Unstated 60 Flower ~200 (MgCO3)4·Mg(OH)2 ~2 ~60.0 ~40.0 Janet et al. (2007)
Na2CO3 ~300 (MgCO3)4·MgO ~16.5
350–400 MgO ~41.5
Acros organics' commercial Unstated 266 (MgCO3)4·MgO 10.1 47.7 52.3 Unleur and
product (40–45% MgO) 458 (MgO 37.6 Al-Tabbaaa (2014)
Fisher chemicals' Unstated 267 (MgCO3)4·MgO 10.8 47.4 52.6
commercial product 460 MgO 36.6
Riedel-de Haen's Unstated 260 (MgCO3)4·MgO 11.4 48.6 51.4
commercial product 454 MgO 37.2
Acros organics' Unstated 266 (MgCO3)4·MgO 13.3 49.8 50.2
commercial product 469 MgO 36.5
Commercial product Unstated 227 (MgCO3)4·MgO 17.9 56.2 43.8 Boryta et al. (2011)
417.8 MgO 38.3
MgCl2 (solution) + ethylene Unstated 110 ± 10 Unstated Sheet 240 (MgCO3)4·MgO 13.9 57.9 42.1
glycol 434.8 MgO 44.0
MgCl2 (solution) + Na2CO3 Unstated Unstated Unstated Nest 239 (MgCO3)4·MgO 13.2 56.0 44.0
(in H2O2 aqueous medium) 423 MgO 42.8
MgCl2 (solution) + Na2CO3 Unstated 90 Unstated Unstated 34–301 (MgCO3)4·MgO 19.3 56.7 43.3 Ren et al. (2014)
301–600 MgO 37.4
108 K.T. Tran et al. / Hydrometallurgy 160 (2016) 106–114
Tables 2b
Experimental profiles and results of several studies on dypingite — (MgCO3)4·Mg(OH)2·5H2O.
Reagents pH Precipitation Drying Morphological Temp. range Product Mass loss Residue Source
temp. temp. feature or peak predicted (%) (%)
(°C) (°C) (°C) after heating
Loss Total
By calcination/CO2 leaching Unstated Unstated Unstated Unstated b200 (MgCO3)4·MgO 18.8 52.9 47.1 Canterford et al. (1984)
process with magnesite N200 MgO 34.1
Sigma-Aldrich's Unstated 285 (MgCO3)4·MgO 16.1 53.0 47.0 Unleur and Al-Tabbaaa
commercial product 441; 518 MgO 36.9 (2014)
Sigma-Aldrich's Unstated 259 (MgCO3)4·MgO 9.6 50.9 49.1
commercial product 413; 475; 525 MgO 41.3
Fisher chemicals' Unstated 275 (MgCO3)4·MgO 12.9 51.7 48.3
commercial product 437; 517 MgO 38.8
Mineral in Hungary Unstated b300 (MgCO3)4·MgO 21.9 57.6 42.4 Földvári (2011)
N300 MgO 35.7
Mineral in Norway Unstated b125 Unstated 3.5 55.7 44.3 Raade (1970)
N125 Unstated 52.2
temperature of either precipitation and drying is raised to 65 °C or higher Analysis and Thermogravimetric Analysis (DTA–TGA) were used
dypingite or a transitional species is formed and (c) hydromagnesite to evaluate the decomposition of the products over a temperature
is formed at high temperature (65 °C or higher) of precipitation range of 25–1000 °C using a TG/DTA-200, SEIKO Inc instrument. In
and (d) drying at 120 °C will produce dypingite (3 h drying time) or addition, a DSC 6000 (Perkin Elmer) apparatus was used to deter-
hydromagnesite (6–24 h) from nesquehonite. mine the product heat capacity (J/g). Chemical analysis of cations
In our previous studies on the Uyuni salar brines, Mg was first contained in the solutions was carried out by using an Optima 5300
recovered as a low grade Mg hydroxide using lime (An et al., 2012) or DV (Perkin-Elmer) Inductively Couple Plasma–Optical Emission
high purity Mg oxalate after first selectively removing Ca (Tran et al., Spectrometer (ICP-OES). A 790 Personal IC (Metrohm) instrument
2013) before lithium is recovered. The processes proposed in these was employed to determine the concentrations of Cl and SO 4 in
studies, although effectively removed Mg, did not produce conventional the aqueous samples. Meanwhile, the microstructure of the products
products ready for sale. They have to be further purified (as in the case yielded from precipitation was evaluated by using a Field Emission
of low grade Mg hydroxide) or roasted to produce standard commercial Scanning Electron Microscope (JOEL JSM-5800 LV).
MgO products. The present study therefore aims to recover Mg from the
Uyuni salar brine (containing ~13 g/kg Mg) as marketable magnesium 2.3. Experimental procedures
carbonate compounds. During the process, Ca was first removed
selectively as Ca oxalate by adding oxalic acid, followed by removal of The process used in this study to recover Mg as Mg carbonate
the excess oxalate in the form of Mg oxalate. The Ca and oxalate free compounds from the Uyuni brine included the following stages:
brine obtained were subsequently added with sodium carbonate to
precipitate Mg as a mixed carbonate product containing nesquehonite – Stage 1: Ca removal as Ca oxalate by adding oxalic acid to the brine,
and/or dypingite. This precursor was then heat treated at different reaching pH ~ 1,
temperatures to produce hydromagnesite, having superior properties – Stage 2: Removal of excess oxalate as Mg oxalate at pH 4–7,
(calorific value, purity and higher MgO content) compared to the – Stage 3: Precipitation of Mg carbonate at pH 7.6–10.3.
original precipitate. A 2-blade radial impeller was used to agitate the slurries during
precipitation tests conducted at room temperature (25 °C), whereas
2. Experimental those conducted at elevated temperatures (55 and 100 °C) used a
heating mantle with a fluctuation of +/–1.5 °C. The liquors' pH
2.1. Materials and reagents was monitored during the tests.
In stage 1, oxalic acid was added as a precipitant for calcium removal.
Approximately 1 m3 of brine from Salar de Uyuni (Bolivia) was After such an addition at an oxalic acid/Ca molar ratio of 6.6:1, the
sampled and delivered to South Korea for experiments conducted pH dropped from pH 6.9 to pH ~ 1 (using simultaneously NaOH at
at Chonnam National University. Chemical analyses using various a NaOH/oxalate molar ratio of 1.4:1 to adjust the pH). As oxalic
techniques (ICP-OES and IC) described below determined its acid has a low solubility in water at ambient conditions, it had to
composition as shown in Table 3. be dissolved in hot water (~ 60 °C) before being added into the
Oxalic acid (H2C2O4·2H2O), sodium hydroxide (NaOH) and sodium brine. In stage 2, NaOH was then used to adjust the pH to the desired
carbonate (Na2CO3) used in this study were of analytical grade and value (pH 4–7) to precipitate Mg oxalate, which was then filtered
supplied by Duksan Pure Chemicals Co Ltd (Korea). from the remaining brine. The last stage involved the addition of
2 M sodium carbonate to the filtrate at carbonate/Mg molar ratios
2.2. Analytical techniques in the range of 0.5–1.9:1. Known quantities of the brine were mea-
sured by both volume and weight to ensure the accuracy of the
Several techniques were used for studying the characteristics of mass balance calculation to derive the Mg recovery (%). Samples
various products yielded during the study. X-Ray Diffraction (XRD) were taken at different intervals up to 2 h, filtered and analysed for
using a (Cu-tube 60 kV 50 Ma) Phillips instrument was used to Mg contents by ICP-OES to ensure the reactions reaching their
determine structures of the crystalline solids. Differential Thermal steady state. During each stage, the slurry obtained after precipita-
tion was filtered using a Buchner flask, funnel and vacuum pump
Table 3 for liquid–solid separation.
Major chemical composition of the Uyuni salar brine used in this study. All solids yielded were afterward carefully washed by suspending
Composition Ca Mg Na K Li Cl SO4 them in distilled water at a solid/distilled water mass ratio of 1:4.
Each of the pure samples was then re-filtered prior to be separated
g/kg brine 0.48 13.3 53.1 14.2 0.57 167.7 18.7
into 3 parts and dried at different temperatures of 25, 65 and
K.T. Tran et al. / Hydrometallurgy 160 (2016) 106–114 109
Fig. 1. Stabcal simulation at 25 °C for precipitation during: (a) Stage 1 — removal of Ca (oxalate/Ca molar ratio of 6.6:1) showing the Ca concentration profile vs pH, (b) stage 2 — removal of
residual oxalate as Mg oxalate and (c) stage 3— subsequent recovery of Mg as different Mg carbonate species (CO3/Mg molar ratio of 0.9:1).
100 °C. The final dried products were then subjected to chemical conducting laboratory experiments. In fact, sequential precipitation of
analysis and characterisation study using XRD, DTA-TGA, DSC Ca and Mg oxalate could be achieved by adding excess oxalic acid first
and FE-SEM. (at an oxalate/Ca molar ratio of 6.6:1) to reduce the natural pH of the
salar brine from pH 6.9 to pH ~ 1 (as shown in Fig. 1a), thus removing
only Ca to an equilibrium level of b0.02 g/kg Ca. After filtration, a subse-
3. Results and discussion quent adjustment of pH by adding NaOH to pH 4–7 would then precip-
itate Mg oxalate, to remove the excess oxalate quantity added earlier.
3.1. Stabcal modelling to study the speciation of Ca–Mg-oxalate and After the separation of Ca and Mg oxalate from the remaining brine
Mg-carbonate systems (by then the original Mg concentration was reduced from 13.3 g/kg
Mg to b 12 g/kg Mg). Adding sodium carbonate will shift the pH to the
As shown in the previous study (Tran et al., 2013), Stabcal software range of pH 8–10 and precipitate different Mg carbonate species as
was used to model the speciation of various Ca and Mg species. shown in Fig. 1c.
Developed by Huang (2012), the Stabcal software calculates and plots
EH–pH and stability diagrams (Log (concentration) vs pH) for aqueous 3.2. Selective recovery of Mg as hydrated magnesium carbonate
systems based on the free energy minimisation calculations of all
possible reactions involved. This was to determine the optimum pH Following Stabcal modelling it was possible to then selectively
value and precipitant/Ca or Mg molar ratio for precipitation prior to recover Mg from the Uyuni salar brine by sequential precipitation of
Ca and Mg as oxalates and carbonates. An addition of oxalic acid at an
Table 4
Major components (in g/kg) of various brines obtained after Ca removal and Mg recovery
Table 5
at different molar ratios of (0.5–1.9):1 in the “2-stage process”.
Major components (in g/kg) of various brines obtained during the “3-stage process”
Type of brine Molar ratio pH Components (g/kg) (Ca + Mg oxalate removal and Mg recovery). Precipitation at 25 °C, carbonate/Mg
(oxalate/Ca or molar ratio of 0.9:1.
Ca Mg K Li
carbonate/Mg)
Type of brine pH Components (g/kg)
Original brine 6.9 0.48 13.3 14.2 0.57
Ca Mg K Li
After Ca oxalate removal 6.6:1 1 0.08 13.2 13.5 0.55
After Mg carbonate recovery 0.5:1 7.6 0.07 4.98 10.75 0.47 Original brine 6.9 0.48 13.3 14.2 0.57
1.0:1 9.0 0.05 0.57 8.89 0.40 After Ca oxalate removal 1.0 0.08 13.2 13.5 0.55
1.5:1 9.7 0.04 0.36 7.08 0.36 After Mg oxalate removal 7.1 0.07 11.8 10.8 0.47
1.9:1 10.3 0.03 0.39 6.91 0.32 After Mg carbonate recovery 8.7 0.05 0.78 8.9 0.40
110 K.T. Tran et al. / Hydrometallurgy 160 (2016) 106–114
Fig. 2. Removal of Ca from the brine at ambient temperature (25 °C) using an oxalate/Ca
molar ratio of 6.6:1 (conditions shown in Table 4)
Fig. 5. XRD patterns of Mg carbonate products obtained from (a–c): tests using the
low-oxalate brine at room temperature precipitation (25 °C) and different drying
Fig. 3. Mg loss during removal of the remaining oxalate from the brine at ambient temperatures (25, 65, and 100 °C), and (d–f): tests using the high-oxalate brine after
temperature (25 °C) precipitation by adjusting pH to pH 7.1 (conditions shown in Table 5). drying at 100 °C, independently of precipitation temperature, showing sharper peaks.
K.T. Tran et al. / Hydrometallurgy 160 (2016) 106–114 111
Table 6
Summary of TGA results (at a heating rate of 10 °C/min) for the magnesium carbonate products obtained from the low-oxalate brine.
Precipitation temp. (°C) Drying temp. (°C) Products formed (confirmed by XRD) Temp. range (°C) Mass loss (%) Total loss (%) Residue (%)
Table 7
Summary of DSC results for the Mg carbonate products obtained from the low-oxalate brine at ambient precipitation (P) and different drying temperatures (D). (Peak no. — refers to Fig. 7).
P/D (°C) Product DSC analysis Peak 1 Peak 2 Peak 3 Peak 4 Peak 5 Net total
Table 8
Summary of DSC results for the Mg carbonate products obtained from both high and low-oxalate brines at ambient precipitation (P) and different drying temperatures (D), DY: dypingite,
HM: hydromagnesite.
25 °C drying 65 °C drying 100 °C drying Heat adsorbed/DSC, J/g Purity, wt.% Mg (MgO) Morphology
High oxalate DY (8H2O) Mixture of HM and DY (5 and 8H2O) HM 972–1074 23.3–24.3 (38.6–40.3) Sheet
Low oxalate DY (5H2O) HM HM 1174–1196 25.3–25.9 (41.9–42.9) Sheet
K.T. Tran et al. / Hydrometallurgy 160 (2016) 106–114 113
Fig. 8. FE-SEM profiles of hydromagnesite obtained from the low-oxalate brine at ambient precipitation temperature and 100 °C drying.
4. Conclusion References
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