RAYMING PCB & ASSEMBLY

Understanding the Use of Robots in Industries

Are you aware of the impact robots are having on our society? Well, suppose you’ve been listening to or
reading any news lately. In that case, you’ll know that the encroachment of artificial intelligence into every
aspect of our lives is accelerating at an alarming pace.

You can find robots assisting doctors in operations, acting as carers for elderly patients, and preparing food
in restaurants. Some may have you believe that robots are slowly taking over the world, but is this true? The
answer to this question depends greatly on whom you ask.

In some industries, robotics are replacing human laborers. These robots can perform certain tasks but also
come with ongoing expenses. Some industries may not be ready to replace all their employees with
technology. Some of these industries are already embracing cobots. These robots can increase their
productivity by as much as 50%. While cobots are not replacements for human workers, they provide a new
work experience.

There are many industries where robotics is becoming a commonplace fixture. We will look at each of them
to understand their use in these many sectors. What’s in it for the companies involved? How do they use
robotics in their processes? And, why is it so important for them?

Request Robotic Control PCB Manufactruing Quote Now

Table of Contents

Robotic Automation and Robot Programming

Robots in Industries

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

There are many robots out there with utilitarian tasks to perform. For example, you may have had a
dishwasher in your home at some point in your life. That dishwashing machine is a form of household robot,
but what does it do? Unfortunately, it has only one task for which it was built: cleaning dirty dishes.

We can program robots to carry out many specific tasks and are present in many industries to perform these
roles. Moreover, with appropriate sensor technology, several robots can even work together to perform any
assigned task or tasks.

This level of teamwork is particularly useful in healthcare, which is why many hospitals are deploying
robotic assistants to aid doctors in various roles. For example, you can program surgical robots like the da
Vinci to perform certain operations with extreme precision and accuracy.

Delta Robots

Many businesses are experiencing trouble in the COVID-19 economy. For example, in the manufacturing
industry, crowded environments can lead to hot spots, virus activity, and poor customer service. Delta
robots solve this problem with high-speed pick and place robots. They are also flexible in
their programming and can recognize various objects. For example, when used in manufacturing, you can
program a delta robot to pick different objects.

The collaborative robots feature a unique programming method. With the Universal UR10, for example, you
can program the arm using hand guidance. Programming information is stored and recalled as needed. The
more traditional programming methods are also available in delta robots. The most popular method is with
teach pendants, although offline programming is also possible.

Cartesian Robots

Some applications call for cartesian robots, such as 3D printing, CNC machines and cutting metal shapes.
They are flexible enough to scale up or down, thereby taking up less space than a six-axis robot. IAI offers
two-, three-, and six-axis rectangular robots with hundreds of configurations. Cartesian RoboCylinders
feature cable chains of various lengths and other options, including high-precision models.

A large transfer robot is a typical example of a cartesian robotic system. Similar concepts apply to
de-palletizing and palletizing systems. The most efficient method of packaging automation involves
three-stage linear motion. Cartesian robots can operate safely, allowing people to work around them. In
many applications, there is the use of these robots for a variety of purposes, including packaging and
assembly. In addition, we can position them in an area that requires high-volume production, thereby
reducing production costs.

Mobile Robots

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Locomotion is a fundamental requirement for these robots. They move in a wide range of environments and
can navigate all terrain, including hazardous ones. Mars Pathfinder, Spirit and Opportunity, and Curiosity
robots demonstrate this capability. Moreover, sensors are essential for a mobile robot, acting as its windows
to the outside world. Without sensors, autonomous driverless cars and drones would not exist.

Request PCB Manufacturing & Assembly Quote Now

Cylindrical Robots

A cylindrical robot’s range of motion is essentially cylindrical. A typical cylindrical robot consists of
two prismatic joints and one revolute joint. The revolute joint adjusts the position of the links about an axis.
The prismatic joints adjust the height and radius of the work envelope. A compact design eliminates the need
for a prismatic joint to adjust the radius of an arm. These robots are good for pick and place operations, such
as packaging.

Because robots can perform repetitive tasks efficiently, they require very simple programming. Therefore, it
is best to use hand-guided programming methods with collaborative robots. Alternatively, you can hire a
full-time robot programmer or outsource the programming work to an external company. However, this can
be expensive. This article will discuss some of the most common programming issues for cylindrical robots.
Hopefully, these tips will help you write a more efficient robotic program.

Scara Robots

The SCARA Robot is a versatile material handling system. It can perform various operations, including
moving, picking, assembling, and dispensing. Its rigidity and accuracy make it a good choice for basic
assembly processes. Moreover, SCARA robots offer high-quality performance at an affordable cost. The
company provides a wide range of SCARA robot models for different applications.

Computer-aided design is the system’s base, enabling engineers to engineer different manufactured objects.
The robot’s underlying controller system has a built-in computer program and a system of blueprints for
determining the correct motion of individual parts. It allows designers to create detailed three-dimensional
drawings of basic figures, and exact sizing of components and satisfies the varying geometric shapes. Then,
you can test the resulting robot on simulated models before manufacturing the final product.

Request PCB Manufacturing & Assembly Quote Now

Automotive industry

Automotive manufacturing is one of the largest industries in the world. The automotive industry is a leading
consumer of robotic technology. The automotive robot market spans several countries and sectors.

Most companies use robots to build cars and maintain and repair them. These robots are especially important
for companies that cannot afford to have too many people working on their vehicles at once, because it
would make it hard for a human to perform all the tasks that need to be done.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Robots help humans with assembly, testing, and other tasks. Approximately three million industrial robots
are in use today. However, there are many benefits of industrial robots. Besides lowering labor costs, they
also improve product quality and production speed, increasing profit. Furthermore, robotic systems’
precision leads to less raw materials waste and lower product reject rates. Additionally, human labor is more
expensive than industrial robots because of many miscellaneous expenses.

Pharmaceutical industry

Pharmaceutical companies are increasing efficiency and lowering costs using advanced automation
technologies and collaborative robots in manufacturing processes. These robots are capable of performing
repeatable tasks and lab-specific automation techniques. In some instances, automated labs can perform
high-volume online testing and instantaneous microbial detection in air and water. Other technologies can
plan and execute infrequent tasks, such as large equipment maintenance.

Pharmaceutical manufacturing has been around for over four centuries and has become increasingly
fast-paced and complex. While traditional manufacturing methods involve hours of labor, modern
pharmaceutical manufacturing processes rely on automation for increasing productivity. Managing director
of TM Robotics, Nigel Smith, explains three major factors to consider when deploying robots in
manufacturing. He discusses the advantages of automated systems for pharmaceutical manufacturing,
including reducing downtime, enhancing health and safety, improving production flexibility, and lowering
operating costs.

The COVID-19 pandemic has increased the awareness of the benefits of automation in the pharmaceutical
industry. Automated systems help companies increase production processes without sacrificing quality or
safety. In addition to allowing for higher productivity, they can also reduce the costs of product development
and testing.

Food industry

Robots are becoming an important part of the food industry, from production to delivery. A robot can
handle a particular task depending on how the material is delivered and treated. Other challenges related to
using robots in food production include transitioning human employees from the roles robots are replacing.
The food industry must decide whether robots are beneficial to the production process and how they will
transition human employees from the roles that robots are taking.

Developing robotic end-effectors to automate the pick and place operations requires sophisticated
automation technology. Robotic end-effectors must be versatile and have low mechanical parts to avoid
falling into food. Robotic systems must also operate at high speeds to ensure proper takt time. They should
be cheap and meet strict hygienic standards. A robot is only as good as its design.

Request PCB Manufacturing & Assembly Quote Now

Electronics industry

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

The electronics industries are famous for their dependence on robots. These machines help assemble some of
the electronics humans use in their everyday lives. This industry has so trusted them that engineers
commonly use them to perform any possible task.

Robots could put together electronics like cell phones and radios, but we now use them to test the quality of
manufactured parts.

In this sector, it is common to find a robot that can scan an area and detect the defective parts while they are
still in the assembly process. This allows companies to fix everything before leaving their production lines. It
also saves them time and money with reduced waste and the elimination of human oversight.

Robotics industry

The robotics industry has grown very quickly in recent years. A large section of the robotics industry is
dedicated to making robots that first responders and other professionals can use during dangerous situations.
This type of work is usually very hazardous, but the development of these robots has led to a vast
improvement in safety.

Industrial robots have several axes of motion, which allow them to perform a task while their base is
stationary. This type of robot is the most common and associated with many industrial settings. In addition,
they are highly flexible and offer the greatest range of motion. As a result, these robots are particularly
useful in environments with tight tolerances, such as clean rooms. They can be programmed to do many
different jobs, but the most important aspect of an industrial robot is its flexibility and range of motion.

Another area in which robots are becoming increasingly popular is the inspection of products. A typical
inspection job involves a robot positioning a sensor on a work part and determining its quality. As a result,
this robot helps industries decrease their overall waste by allowing workers to focus on more important tasks.
Unfortunately, this also frees human workers for more complex tasks requiring more precision and care.
Automation is a great solution to these problems and can increase productivity by as much as 30 percent.

Manufacturing industry

The effects of robotic adoption in industries vary widely, and felt in jobs with high manual labor. This is
especially true of workers in lower and middle-class areas and blue-collar industries. Although this
technology impacts industries of all types, adopting robots in manufacturing and non-manufacturing jobs
affects humans.

One of the most important sectors in the economy is manufacturing, and this industry relies heavily on
robots. The manufacturing industry has been the first to extensively use industrial robots. These machines
can perform various tasks, including product assembly and welding. The work envelope of an industrial
robot is roughly shaped like a sphere, consisting of at least three joints with varying levels of flexibility.
Some articulated robots may even have a fourth joint for rotating the EOAT (end of arm tooling). Although
different applications require different work envelopes, some features are universal.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Industrial robots can perform dangerous, dirty and repetitive tasks. They vary greatly in size and design. The
most common distinguishing characteristics are the payload capacity, number of axes of travel,
and reach distance. Industrial robots can also have multiple peripheral devices in the same system, including
end effectors, feeders, conveyor belts, barcode printers, and emergency stop controls. Even robots can work
alongside humans and help them complete the task.

The purpose of these robots is to handle a wide variety of tasks that would be very tedious for human
workers. We can use them to produce and assemble almost anything, and perform relatively simplistic tasks.
By eliminating labor-intensive tasks, these robots become cost effective by reducing manufacturing costs
and eliminate the risk of injury and absenteeism. They also allow companies to improve productivity and
output without increasing staffing costs.

Request PCB Manufacturing & Assembly Quote Now

Agriculture industry

In agribusiness, robots have become extremely useful for many tasks. For example, automated harvesting of
crops seems ripe for automation, but the process is more complex in the agricultural industry. The physical
labor involved is repetitive and the benefits of automating this task are not yet fully known. Nevertheless,
many industries affected by the current robotic revolution include agriculture. Here are some examples of
industries that are likely to benefit from automation:

In the agriculture industry, picking crops is a popular robotic application, but it is also one of the most
difficult to automate. Harvesting requires precision and speed, and robotic picking systems must identify ripe
and unripe fruits and vegetables. Humans do the picking, but automation can help improve yields and
decrease waste. But this task is difficult to automate because of many obstacles. For example, the vision
system needs to identify the location and ripeness of peppers in extreme conditions, with dust, varying light
intensity, and temperature swings.

With the rise of AI-powered tools, farmers can save money and time. These AI-powered robots can identify
the optimal recipe for a particular crop, analyzing historical data on growth cycles. The use of agricultural
robots in agriculture will grow to $8 billion by 2023. The benefits of using automated weeding robots in
agriculture will be many. For example, a farmer can now hire a robot to do the tedious work for them.

Other industries

Education Robots are present in schools around the world helping students learn about science, mathematics,
and many other subjects. In addition, they educate children about the importance of technology and how to
use it to help solve many different problems.

Emergency Robots are here to save humans from danger, help fight fires, and even put them out. Many types
of robots serve the same purpose in this sector, but the main focus is helping people remain safe during times
of peril.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Entertainment Robots are one of the most popular forms of entertainment today. They are present in movie
theaters and at amusement parks around the world. The robots also appear in television shows and on video
games. They perform a variety of different tasks, but their main purpose is to provide entertainment for the
masses.

Transportation Robots are one of the most important forms of transportation today. They transport goods and
people from one place to another. Many companies are working on large scale driverless vehicles that will
operate in the same manner as traditional automobiles.

Military Robots are useful for destruction or to fight. You can program some to kill on command.

Request PCB Manufacturing & Assembly Quote Now

The Use of Robots and Machine Tending

Industrial robots lower production costs. They help carry out many tasks, from weed removal to bin picking.

Utilizing Mobile Robots and Machine tending in a manufacturing setting has many benefits. In addition to
improving overall equipment effectiveness, these machines can be used for quality control, deburring,
gauging, and surface vision inspection. Robots can change grippers quickly, allowing them to perform more
than one process simultaneously. Whether the tending job requires deburring, cleaning, or gauging, the robot
can perform it without human intervention.

Industrial Robots Lowering Production Costs

According to a recent report by Boston Consulting Group, industrial robotics will reduce labor cost by 16
percent globally by 2025. However, that figure is likely to be higher for the United States and China, the top
two industrial robot markets, accounting for more than 25 percent of the global industrial robot market. In
the United States, labor cost savings are forecast to exceed 22% by 2025, but the forecast for Japan,
Germany, and South Korea is lower.

Although industrial robotics has many benefits, manufacturers should understand their limitations before
investing in these devices. Because robots perform repetitive operations, they are a great choice for small to
medium-sized operations. However, manufacturers must consider the maintenance cost and extra
components before purchasing industrial robots. This is especially true when selecting the equipment, as
many require a large initial investment. Industrial robots also have the potential to enhance productivity
while lowering production costs.

Weed removal

Weeds are an ongoing problem in the agricultural industry, competing with crops for early growth resources,
and manual hoeing is labor-intensive and polluting. To reduce the workload and save time and money, there

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

is a mobile mechanical weed killer, or AMU-Bot, which drives between rows of sapling trees and removes
weeds with rotary harrows.

While herbicide-free weed control is still a long way off, companies are focusing on developing and testing
methods to become herbicide-free. For example, precision spraying allows for faster, more accurate
movement, and a reduced need to hit a “bullseye” each time. As a result, herbicide use is reduced by 90%
with this approach. And as the technology improves, farmers can reap the benefits of herbicide-free weed
control and improved soil health.

First industrial robot

The Unimate was the first industrial robot to join a production line. It was an automated die-casting robot
that released hot auto parts into a cooling liquid, then moved them to workers for final finishing. It was
installed in the GM Ewing Township factory in 1961. Since then, other auto manufacturers have employed
Unimate robots for machine tending, welding, and other applications. Today, there are several dozen
manufacturers of Unimate robots, and hundreds of suppliers of grippers and tool changers.

Request PCB Manufacturing & Assembly Quote Now

Robot programming and production costs

Robust robot systems require high levels of programming expertise, and the installation and training of a
specialized specialist are expensive. Often, standard text-based programming methods lead to difficult to
maintain programs. Editing methods are also difficult, and the time it takes to change a product is often
measured in months. We can reduce programming and production costs by utilizing application
marketplaces.

The cost of manufacturing and programming a robot is often determined by its capabilities, the cost of raw
materials, and the productivity gained. In addition to the hardware and software, a robotic automation system
also involves maintenance and spare parts. The cost of personnel and training is another important
consideration, as skilled workers may be required to operate and maintain a robot. Automation systems
reduce labor costs and save time and money, but they also create a complex environment that requires
specialized training.

Related Posts:

1. How have Robots changed Manufacturing Sector?

2. What is PIR motion sensor?

3. Step-by-Step Guide to PCB Design and Manufacturing

4. What Is Electrostatic Discharge (ESD) ?

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

https://www.raypcb.com/robots-in-industries/

PCB Manufacturing & Assembly Services https://www.raypcb.com/