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MO SWAAMIS, AMM RA MM 57-2-005 [BRA LSLEMAOI TERMS ERE $BI(AS29800588 FF) ICAL T, 1/100 me DME TH BOE, Eh MOHMARORBI OUTIL, MHRMOLRET ELE, 2a CRETE 125 KU EE | ERA RIL, RASHABISES, HRM TE, RABBOLRETSZE, (1) MBER RABE 100181 THBOZE. (2) BURR INS KUL ORME BIRD, WAKER (AD) BREF SCE. () SOHAL, sts HoIAN(1979) KSEE, 201373818 FA EVIRRAAA AS2805680kk ® 8 AS2305680 | Bae a9) 8. Ae 21 BIER KU (1) ORR (SER IS, 0.10 ma/m WE OTE, SAMI, 0.06 mem WE OE. 2) BRICK MKS ARLCE, © BAI, ABRLABREM OA AARNE TILE, GO) SUMS, RH CALL A ECAC, IS, Et MN BOMAACE, (9) SOUIABISIE Mm, HEB MATTE, 6) BIcis MBLARRHN, 4%, ORAMORAHEITE, (7) BOBBIE Ny) Stik IRR EMAL MIMICRY FET SCE, 8-2 RITE RRS TEN AEE Lah CPLRF CERNE. o8 shirt (1) ERRLYRMLERETOLRIDE-Y MEE LiDtih MAL TEMNES LBC, LCN, FXHBSBMORIE, a4 HE MBIT ARERR ATELY, 147 MPa ( 150 beh/om*) BURCHELL ARTE. os arent Soh CRocMREN AMEN TH AMM BEE CRE WOomkt OREL—F7 EFSrL, TOR, Fre. SABHA SLED, & MEER SCLOGG MAD OUIMERRERT se. RGOWBBE 124 AY ERA LTS, NGRLESAA LOMAS THE, B BTA TS WEMMEBMOLRETSCE, RAMI TIA, RE 003mm OWERUTRSLLETS, 201383818 SAX UTRARS A AS2305680 |# 3 AS2305680 A s/2 6/13) 9. HRSLERR ot BISON () REPMRDORMEME, HK BH. Is, TOR MMASTUMIDTSECE. @) APEvMIFMIBOMIBI, BAMA OULRICEMTSOE, @ Krom RoOmEMZIR @ KLObEBUARETS, ALIOMY AMES -OTFOMARRETSCE) EL. AAMAV YAH AAECOMY Cid, () ARMAS, SIAL KL yb ERRLTS, © KLybmbatLAiRAMSEOIL, OD aWEROMEMIIERT. @) AAWIk, U-WLARRBETS. () VA RIICIE, BMI AERCCE, (10) AIL BURBRE, ALOR BMI SBUTE, CY) ARASH MAB KUIRAHEBUIE, (12) WEOWME F157 TR WRAL RAZOR, 99 24M 4 ORME, 100k~200ke LFS. BL, Bit 100ke~ 140ke DIL IIAL TIE, QYAAD 20KLF ORM CHAILEMALTS. 9-3 RRICOWT () S21 ORE, FRBRERRLETALEBNT SCE. WIE, BAALBH EADIE NGAI ALI ME Oh BRERROLL. (2) B& (HH, AB AASMBELEMAS, CID TWCHOBERT EA) (>) SEES, 21S Co) tat ONE, DAM, RE, BAD (4) SBA Co) Mies 1) Pere 2) Lob Lb FEBABSLULERIOIALERATSCE, @) AREAL THA FH Ch SRABM CS SAGIN LE LRBLICBATSCE. 4) £0, RARBOBM, HFT, AVI VEMMCMLRTOIE. 10. est aes 2M, WADYMIESLY—h, TABRALER, MOBRGASHE MBOX, WIE. F447LR BUBEMMEBMOEREOKE, Ete, RREREFOBACH (HV TRAVEL MG IBA, MEMO. 11. £018 (1) AREAS), MAM (AD) OAPI ERMEBS, RAMMOL TETSCE, 2) AAENEMAT AA LOMBNRE LLB SS, MOMIMLAREMSCE, 20138381 HAL VORERAA AS2305680# & AS2305680 Biv wig sD EGE PET) | pee ne >. 1400nm BEF 100mm X 100mm Me y-WLAat mB BRIA me WBS Bs 241 Ba LIMES ORGS) 86mm BE T Ley beat) Rusk HALYARELL, 120den€ LMUEL TSH, BB LORROAMOCLERIED.L MEBHAVESRMBO TRAM SA THEMIS, PR MComme CET, (1nxmM) Bm SoH rvemM) oniageaa tr SA LUVUIRERSA AS2305680 ©PURCHASING SPECIFICATION WIG Ne AS2305680 |< page 1/12 (1/19) Product Name ; Level Wound Coiled @5Hi-XB heat exchanger tubes with 4 | tom contamination 1. Scope This specification apolies to Level Wound Coiled @ 5 Hi-XB heat exchanger tubes with low contamination for mechanical expansion (we call them “tube” or “coils”) which the Daikin Industries, Lee. uses as heat exchanger tubes, 2. Product Designation Base Tube Phosphorus deoxidized copper seamiass tubes iS H3900 (2009) C1220TS Processed Tube : C1220TS-OL (Processed from above tubes) 3. Chemical Composition To comply with JIS H3300 01220TS ‘Chemieal compostion Tyee Symbot_ [Serie a Copper and copper alloy seamless tubes | uiS Ha300] 99.90 D0Ts (Phosphorus deoxidized copper) 61220 | or above | _~o.040 Tet 4, Mechanical Property and Grain Size ‘Add some restrictions based on JIS 13200, Temper | —Symbel | Tensile Strength | Proof Stress longatio] Grain Size OL | C1220TS-OL| 225 ~ 275 Nim | 49 ~ 9B.Nien| 40% 0.015 [20 ~ 280 ng/ne')) (5 ~ 10mm! for above] ~ 0.04 mm 5. Machine Oils (Processing Lubricants) Use one of oils listed in below AS-standard in the manufacture process. IF an oil other than below is used. itis required to pass the tests for approval by Daikin, Purchasing Specification No. Name of Specifeation ‘ASBO3O013 Machine oils to process tubes inside Tabled Dietrbution 063 sz March 4, 2048 in Industries, Ltd. AS2305680 fcwa No AS2305680 \ 6. Dimensions, St ‘and Tolerance The dimensions, shana and tolarance af the fuban ara shown in Fig—1 and Tabled etails will be decided by another meeting) 0.05 ooth sides) Fie-1 Dimension of tutes Tem Tae | Sze CRD) [oerarse CFI Remark Date Diameter Do 500 2-003 \ [Average value of 8 pointe Ter Diameter 36] #009 Fin Height HF 0:12] £00? —[Rvarage value-of porns “Arerage Thickness E 3239 SS —estesaton valve OS inimom Thickness Tw 320 EDGE [average vale of 8 pointe Girederiy AB — [30 or ass ]Targst 020 0” las Ct svat par Fin base distance & on = Design Value A) Fin base rads 75 or law Design Value C4) Avex Araie 7. 17 = Tlie Angie F 21 2 Timber of Grooves W $e =0 Unis Weight a2 E20 Tae Note) 1. Minimum thickness (Tw) shall not be under its tolerance even at one point. 2. Dimension of the tubes must be described in the Delivery Specifications. 3. OK) Details of tube dimensions will be decided by another mesting 4. (2) The dimensional tolerance is @ tolerance for manufacturing, then do not set the target velue of the dimension at the tolerance limit when manufacturing When the Completion size obviously deviate from the Design size continuously over 8 certain period or a certain number of Lots, then you must review the manufacturing process. 5. OK9) The lenath of test pieces must be 500mm or more. Unit Weight must be measured in units of 0.1g, Copper density for calculation must be 8940 keg/m* 8. (Ka) The size of Fin base distance 8 and Fin base radius are the Design val However Dsikin does not define any tolerance limits, these dimensions shall not become a factor to cause trouble on the quality as the heat exchanger tube. (For example: performance decrease, failure of manufacture, ete.) March 1, 2013, Daikin Industries, Ltd. AS2305680 |. Bago 8/12 (0/13) _WG te AS2305680 |- page 9/12 (9/13) 7. Test and Inspection Method Tem Test Method “Test Frequency Chemical Analysis | Refer to JIS H3300 7.2 1 Zoasting Lot Mechanical Properties | Refer to JIS #3900 73 1 Alot ‘Grain Size Refer to JIS H3300 75. 1 Alot ‘Shape and Dimensions [ORD 1 Alot oF more (Oil Residue in tubo | Refer to ASTM Sranczond) 1024 OD 1 Alot Bolid Residue in tube | Refer to ASTM 6260 1824 Cs) 1 Alot Appearance Visual A Alot ar mere Flaring Tost Refer to JIS Ha800 76 1 Alot Expansion tost Ge 1 Alot Burst Pressure Test | OK i 7lot Non Destructive Inspection | Refer to JIS W900 78 Whole Tables BEI “Outer diameter"(Oo), “Minimum thicknees”(Tw) and “Fin height”(HF) shall be me places dividing the tube circumference into 8 equal parts “The other test items and details of testing method will be decided by another meeting ured at @ Oil Residue in tubes should be measured by “Infrared Absorption Method by Oil content meter (HORIBA)” or Standard Operating Instruction SZ-2-365 “Procedures for measuring tube contamination by the weight method” (Reference to AS23B0058) in units of 001mg. Details of testing method and adoptablty of another method will be decided by another meeting. 9K3 Solid Residue in tubes should be measured by Standard Operating Instruction AS23B0058 SZ-Z- 365 “Procedures for measuring tube contamination by the weight method” in unite of 0.01me Dotals oF testing method will be decided by snother meeting HA Details of “Expansion” and “Burst Pressure” testing method are based on this AS standard and willbe decided by another mecting (1) Photographs of the cross section of tubes should be magnified 100 times when shown, (2) Sampling test pieces and the other conditions will be decided later and must be clearly mentioned in the Manufacturing Specifications (3) Other general specifications must comply with JIS H0921(1973), March 1, 2013, Daikin Industries, Ltd. AS2305680 £WG No AS2305680 8. Quality 8-1 Purity and Appearance (1) Ot Residue in tubes must be 0.10 me/m or less Solid Residue in tubes must be 006 mg/m or less (2) Moisture condensation should not occur in the tubes. (2) No residue of harmful gas or bad odors should remsin in the tubes Inner and outer surfaces of the tubes must be clean. There should be no residue of oxides, dust. chips or oils on the tubes. (©) There should be no rust oF discoloration inside or outside the tubes, (©) The tubes should have no defects such as harmful cracks, flaws, or flatness (7) N, oF dry sir should be inserted into the tube (at atmospheric pressure or higher even in low temperature), and then both ends of the coll should be capped. 8-2 Flaring Test There should be no cracks when the outer diameter is flared by 14 times 8-3 Tube Expansion Property (1) There should be no cracks on overall surface of tubes sampled from production when the outer diameter of tubes expanded by 1.15 ti (2) There should be no factor that causes the crack and scar upon expanding 8-4 Hydraulic Burst Pressure Test ‘Tuboe chould net buret when given preceure of 147 MPs ( 150 baf/om™ 8-5 Non Destructive Inspection (Eddy Ourrent Test) Use an Eddy Current Examination to search defects for an entire tube. Paint black mark 300mm or ‘more in length on entire circumference of defect tube 18 is desirable that Eddy Current Examination shall use both Stationary and Rotating probes Number of black marks (defects) shall be max 10 per coi, The transaction of coils with more than 11 back marks (defects) shall be discussed in mecting with the Manufacturing Department of Daikin Tndistrinn Itt It is desirable that the Eddy Current system shall be able to detect 0.03mm depth defect. March 1, 2013, Daikin Industries, Ltd. AS2305680 |WG No AS2305680 |x page 11/12 (11/13) 9. Marking and Packing Style 9-1 Packing Style (1). The package heve to protect coils from damage or invasion of various material moisture, dust, ete) in transportation or storage, (2) Tubes should not be damaged in bending process due to infelicitousness of the packing style. (3) An example of packing style on pallet is shown in fig-2. (4) Pallet should be returnable. (Print “supplier name” or “logo mark” on the pallet surface) If itis reasonable (low cost) to use, one-way-palet is also acceptable. Crain drop, (8) Standard package style is “3 coils per pallet”. (©) Col should not protrude beyond the edge of the pallet (7) An examole of packing style for every single coll is shown in fig~3. (8 Standard style of coll winding is Ree-ies. Coll with Reel is also acceptable when Daikin requests. (Coil shall bo wrapped with transparant fis. (10) Outer ond of the tube (col) shall not be placed in upper position of the coll (11) Outer end of the tube (coil shall not protrude beyond the edge of the pallet. (12) The details of packing style must be decided by another meeting with Dsikin Industries, Ltd Manufacturing Department and Purchase Department 9-2 Coil weieht The weight of each single coil shall be heavier than 100kg, lighter then 200ks, The coils under 140k (over 100kg) are acceptable up to 208 of whole weight of the Lot. 9-3 Marking and Labels (1) Label, on which below listed items are printed, must be attached on each package of col In particular, Serial number (by which Supplier and Daikin can trace data) must be shown on it 8) Product name (Material, Temper, AS-No. or Product name, Indication of low contamination) 1) Product Na. Gril No ©) Size (Outer diamets @) Production date @) Name of Supplier Number of defects (2) Label with ‘mass weight of the pallet” and ‘above items’ must be attached also on the palit. (9) A kind of indication (mark) which denotes that the coil is with low contamination must be attached on the coil (The details of Marking must be decided by another meeting with Daikin Industri Manufacturing Department and Purchase Department. ~ Average thiokness, Lenath, Weight) Le. 10. Documents to be submitted For a certain period of time, submit one copy each of “the Mill Sheet”, “the resuits of measuring the tube siz0” Inspection Report). and “Photographs of magnified cross section of tubes” on every lot received. The period of submission should be determined after discussion with the Quality Control Department of Daikin Industies, Lt. Moreover, please submit it when there is @ request from Osikin Industries, Ltd 11. Others: (1) When any changes be made in specifications and this AS-standard, they shall be corracted with discussion (2) When any problems happen on delivered products, consultation shall take place promotly to solve the problem. March 1, 2013, Daikin Industries, Ltd. AS2305680_kWIG No AS2305680 page 12/12 (12/19) Bundle band (material: PET) = Plastic bas, Ie abe = — Seustane Plastic sheet 1200 or less Palit total weight label (Outer Label) 85mm or more Pallet 100mm x 1100 Fig-2 Crample of soci sl for Relies col pallet 2 The apper bound vai ofthe height of pallet i 1200nm, ad whan the consent of Manufeturing Department end Production Eruinserrg Departments obtained afar tis canimed nt nd fo the uaper bound 4m, \weuble in manufocturng is aeined ie socetate, (upper surface) Transparent fm sid Copper tube (ail) Oper end Inner label ~ (bottom surface) Fad Erarpla of socing sve fr each Rasiacs oo March 1, 2013 Daikin Industries, Ltd. AS2305680_Secret (#8) DWGNo, AS2305680\. Bvt aaa) Le! Wound Coiled Si-XB het sxchanec bes ABN ANDZEL IU YS i RERA] WAS =e Fa _ OWG No. a, ee we FES | TASTE Approves | Supplier | Modelo. | 2 RRS | TCE LBS | ppsication / Spec / Note AN | 2018/00) EERIE SUS-RO-249- |) an1a0295 oie Ean 2013/09) Shanghai uv-13001 | ap130309 DIL Longyang ESEE 2013/08] Shanghai AD 130310 peat Hailang ESTES As | 2013/10] Shanghai Ly-13009 | AD130%62 pica Longyang Ema 2013/10) Shanghai ap190363 Diorait Hailiang A LHCT 2015/3 | wwninntone, ic-ooo4a_| AD150037 DLA THOT 2015/5 | sesntntomm, mia-o128 | ap1s0202 orate ESS AA} 2015/06) Shanghai no 150229 orate Hail TUvATAS I wata Tube - aoe A\| 2015/09 uma, Tam Lre4-2015 | adiso266 | AOR, Luvata Tube 2016/01 | nes sited L84-2015 | AD160015 owe Sirsa Lk\ | 2016/07) MArERaes DAA30 | AD160229 DIL upeLaD March 1, 2013 5A ALR Bett AS2305680 ¢