PURCHASING SPECIFICATION eee #8 AS2303365S MA & Be RH m6 WA) B BLATT BASRA (d 7HI—XD) *roduction Level Wound Coiled fai7Hi-XD heat exchanger tubes with low contamination aE 1. NO COMME F1ALIR() SHEEAM CHEABAERELL TRATED ORME ER OTH DEME UT HEI OLAMIO LEST. Wad 7 HAWBL, FROLICRNOSEEBENES. es | ae is 7AS2903365_[ —1 @ i m = a BI 2, Maes FE: UA BRE ARE JIS H9300 (1997) C1220TS MIB: Ci2207S-OL (EBREEMLCMT) 8. feat JIS 19300 C1220TS =k. i % RRUMGSMAME 300) [oor | (YA RREEEE ~ 0.040 4, ROOT BAU HA ALE uls 19300 &$5%(<— aM MA aa, Ee sea ma eU | Sane ‘OL | C1220TS-OL| 225 ~ 275 N/mm” | 49 ~ 98 N/mm" | AOHLLE] 0.015 250 ~ 28.0 t/t) (5 ~ 10) ~ 0.04 mm BS I=), GAIAM SS MINOT Id PRBICEMOREROALTS, FEL BIE BHO RLOCOSSMT SE, BAnSEae aM ne ‘AS8030015 EE AGw Le Be Ee Bee, Ae | one Re | met | mm RB 088 wa oA on Repstaion tei gag igs a]! lecttatin | cael * | FM | OM oS DAPL soos sn sa) Hf RARE | AS23033655‘® % AS2303365S B26 ei) 6. tik, MRSS BOTE BRAUMSRER CRT, (HMMRTSUCLURETS) <—__360"_/N a wie Eee "700, +005_| PILE SRO 3.22 £003 0.15 £002 | ABE sao ea (273) = kOe OOS) 024 002 | FE BOs D300 ig 0.20 Ur (aR) 0200 = H Oka) (a034) = ay (@040) = i Gkay i 30, £2 SURRERDED 58 £0 31 20 | 1057 PCH Lar aS EAE (Tw) ik, CORBI ORBEA SAAOH MEMS OTEEL, ETHIE, AMHR (AD)ICBRT SCE. (ORT) THRICRELT, HEMMIA ALATA HC LORETO. 2) TeABIS, WE LOMISS SINT SHSM TH IT. WB FIICIS Lae SPROUL VELGOM, WETRETAT SCE, PEADBACHI TE. RA TAH LTRRS ANC It HARE A ste EMM SUE YKIC Bo TOTOB AICS, — BESehil, MELHERETCE, 5. (KG) BURA RE 500mm LEC, HEME 1/105 ETMIEL, BEE 8940 ka/m? ELTHAL. 6. OK4) RENO. LMR LURTRO TRISTE THY. BHISBTTELY KMEFOMIFRS, GMECL TORE EDRAREELSBREESBRUCE, ®) 200 4A 48 SFL IREARU! AS25033659# © AS2303365S iis on) 7. RBELUREAK AE Be REAR Beane ACERT JIS H3300 6.1351 ® 1a) ie Bane JIS H3300 6.218 ES Tia 7o yk ee “JIS 13300 6.435. Tal 7oyF BK Ti GED TEE “BSF BARE AF (33s ‘ASTM 6260 1624m (-¥9S (ea) | 1e/Oyr SARs ASTM 6280 1824 (29S (KS) | 1 7Oyk FB BRI ES TEE “Bar RUBE “IS H3300 650M lk: Tal/ovF GREE (Ka) ia ae hike OK4) Tel 7o9F Fase ‘JIS H3300 67H [BSS SH-2R Re 31 AB Oo), RENAE (Tw) BUDA MS (HA) OLY THE, 1 BFE AIOE TMETSECE, EOWORASEVHMICD TIE, MABBOLRETSCE, 22 SAR AML AR EAT ORB ALERT) (Ck OT ARMOR, SLC, SER S2-2-965 TE IK(= kM SM OAL 9S HM FIRB HA] (AS23B00508 58) (ALT, 1/100 me DATE CH MD Ets, LOMMARORACOUTS, RABMOERET SCE. 9G SEARS MIE, SOR (PARAL S7-2-065 [EMC LSREM ROI EMF ID $8)(AS23800588 FR) IZHELT, 1/100 mg DLLTE TH MOXE, Ek, HOHMALORAICOU TIS, MABEOLRET EE, Ka CHM BLUE IRA IRIS, RASMUBICLS. HIBIZOU TIS, RHMMOLRET SCC. fOr (1) Mion Re Ra RUHR TOURS CARED TE. 2 BRINE EU OR AiR ED AHEAD) CBRE SE, ( SO th—MAOALE, Js Hos21 ZkBIE. 200 4A 4 STL LRARRH! AS2303365S% 8 AS2303365S Haig i) 8. BR 8-1 AMER KUT (1) SPUR AME (2 FSMD I, 010 ma/m LE DEE, EOP. 0.06 me/m WE O=E. 2) PRICIER OLCE, @ SAIS, ABEISBREM AASB TMELICE. O SANTIS SO CRRLABTECI, TS, OH, ROH AAGLCE, (5) GPVAMBICIs, Mm, RARAMUTE, (6) GICt, MR LABRAIN, FX, DKhSORAAGLCE, (7) BEPABBIS, IRC N, ) EACLE MAR SHAL, MMICAYFET SCE. 8-2 MIRITtE PRR ATO, SHES L4im (CHLIRIF TEAINGLICE,, 8-3 ihe (1) EER EY LIU OSE: PRE LIS CHL TEIN EEL: (2) MEISEL THN, FABIBSEBOBUIL, 84 HE RFI CREEBUREATEL, 12.7 MPa (190 kaf/om? ) BLP CHRRLLISUNS 8-5 SrRR RE WORE oCARRARE Hl. AMI ROM CRE WoumiLt OREX— YF EFOCL, TOM, Bi al, 2S FORMED EEL, WAEAMICRERRERMOIE, RMORSMIE 14 4Y LOMAS ETS. NBRLESSAA LOMB OUTS, RFCS IR BEMPLBROERET SCE, RUASILISBAL Tk, RE DOI OBER TESCLETS. 20005 4A 4a Xf HV IRARSA AS2303365S8 AS2303365S Hi 5/16 6/17) 9. HRBLORR 91 HIST ) REPRE OMENS, Hk, BR. IS. COMRMMASHUMICT SCL, @ ATEVMIFMIFOMLBIK, SMA OE MICMBT SCE, @) KLyMTBORERZICRT. @) ALY bs ARETS. (AL YhO HY RLM MBL, AAPA YAH AIELORY TIEBL, (8) SERENE 33-101 Yb CRRETS, (6) KLybiBadiLaticaeBLce, O) sao wERIICRT, () 4 1Vik, YL AEMREFS, (BL, F44D LR MES BACADE, VN COMAEARLTS. () AA /VARRICIE, BMIULAERKCE. (10) 3-1) AERA. 3-1 LORMPIRSVIE (1) SLSR RAS SKY a aBUICE, (12) PROMMIE FAIR WE OM EMLREOCE, (19) PLS VIRISL RCE RYU USE, MYL AGO ABO BRA RTS BlommUmCRITSCe. (14) MEO MAM BC SRUMICT Se. 9-2 34 MRIZOUT S41 NO BRIE, 200ke~300Ke EFS, HEL, ERE 150g~200kg D2 /VISBIL TIE, DYKAD 20ST ORE CHAILEMALTS. (HS -OAROMMRRETSCL) 93 RRISOWT (1) S241 LIS, FRHERRLSAERHT SIL. HIS N1 PAE MAEMO ERIE A ARIS RUE MEO MB RERBOCE, (2) BE (MM, WP, KASMHELEMAS, (SSE CHOBERT EH) (b) SBS, LES (o) stk OME, BAAR, Fes, aA (4) SERA (eo) MAREE Ce) Re 2) ALPES, FERAL ER IOIAVERATSCE, (0) ARE RU TEAL SSE CH BRAM CASTILE AB LIBAT SCE, (8) £OM, RAAB OSM, SHUT, FAY TR VEGMEAMLRZOCE, 10. Se EMM, HADI —h, TABRAEAR, MEBREAT RE MMOL. MRIS, TF LIR AUSAMMLBMOEREDLE, ‘Sh, ASR FORMN CY (FY IRIVERMH ABA, MERHOIL, 11. 20H (1) ASBAAS), AER (AD) OASIS HANES, RABMOL TETEE, 2) HASH ALET, HAE OM BASEL LTR SIS, BOMBER ARI 2000 4A 4A SAEVIRRAAH! AS25038659#@ 8 AS2303365S H 6/6 6/7) wa meen 5 eae KLYARES AIL BSS) 85mm DLE 2 JILL ASL BBL prs (oaumO) Bom ti mies BAD Bis 240 me 2000 4A 40 SAX VLRRLAN A323033653AS2303365S B68 O/) $1907 4% } 79208 29516 9K (UIE BRIE A) aay 6+ (20) 1100 #5 Be yma Be 2000 4A 40 SAF VIRGASH A823033653,#@ 8% AS2303365S HL s/16 (9/17) 4 UR RAT 4 Vn AML yb DBS BS Yn fae ALK 2000 4A 40 FAX VIRERRH| —AS25038653WG No AS2303365S PURCHASING SPECIFICATION oo) page 9/16 (9/17) Product Name: Level Wound Coiled @ 7Hi-XD heat exchanger tubes | TRU rao with low contamination 1. Scope This specification applies to Level Wound Coled $7 Hi-XD heat, exchanger tubes with low contamination for mechanical expansion (we cal them “tube” or “colls”) which the Daikin Industries, Ltd. uses as heat exchanger tubes. For convenience of Purchase Dept. (Shiga Plant only) WG. No| item Application "AS2303565.[ 1 ‘Outdoor unit in Shiga Plant "AS2903565 | -2 Thdoor unit in Shiga Plant Tab [DWG.No. with items “-1” and “-2"| jare for Shiga Plant ONLY !! 2. Product Designation Base Tube Phosphorus deoxidized copper seamless tubes JIS H9300 (1997) C1220TS Procesced Tube : ©1220TS-OL (Proceceed from above tubee) 8. Chemical Composition To comply with JIS H9300 C1220TS = Symbor POSE coRES Clannar and conpar Alay saamiaas tubes | TS HaR00] 9 90 01s (Phosphorus deoxidized copper) 1220 | orabove | ~0.040 Tabie-Z ‘4, Mechanical Property and Grain Size ‘Add some restrictions based on vl H3300. Ti Symbol_| Tensile Strength | Proof Stress _Elonsatiod — Grain Sze] ‘OL | G1220TS-OL | 225 ~ 775 N/mm? | 49 ~ 98 N/mm™| 40% 0.015 [230 ~ 280 taf/nm®)) (5 ~ 10 huf/amn?)| or above] ~ 0.04 mm, table '5. Machining Oils (Processing Lubricants) Use one of cil listed in below AS-standard in the manufacture process If an ol other than below is used. itis required to ass the tests for anoroval by Dakin. Purchasing specification No] ame of Specification es ‘ASB030013 Machine oils to process tubes inside ‘abled 06 om Dice DS, al 04/Apr. 12006 Industries, Ltd. AS2303365SDWG No AS2303365S page 10/16(10/17) 6. Dimensions, Shape and Tolerance The dimensions, shape and tolerance of the tubes are shown in Fig! and Table-5. (Datals will be decided by another meeting « a ) 2 \ i 8 a 360° _/N jee tote ZN edi Rowe | a 0.040 (both sides) ve (e \= : Fe“ Dimanin of be Ta om verge Trner Diametor-di —|~vm| 672 [0.03 Fin eight HF —[~ mm | 0.18 —[ 2-002 [Average vlus of 3 ponte Krorage Thickness [rom | 279) = [eateiaton value G23) Minimum Thicknass Tw] mm — 0.24 —| 002 [Average value of 8 ponte Greularty AB [rm Max 030 [Target 020 or less lat svaight par Fin base distance © mm (0.262) 7 ) Fin fop radius ——[-mm[ (0034) = esign Valve (4) Finbase rads [mm] (0000 =——[besign Value GF) Apex Angle 7” es 11 5 Hieie Angle B [dag [00 [£2 [Bah Sec finn we ne Number of roaves W | Gread| 58 0 Unie Weight — g/m [516 E20 [Average of 100 oie E107 ‘ies ven at one point. Note) 1. Minimum thickness (Tw) shall not be under its toleranc 2. Dimension of the tubes must be described in the Dslivery Specifications. 3, GK) Details of tube dimensions wil be decided by another meeting 4. GK2) The dimensional tolerance is a tolerance for manufacturing, then do not set the target value of the dimension at the tolerance limit when manufacturing ‘When the Completion size obviously deviate from the Design size continuously over a certain period or a certain number of Lots, then you must review the manufacturing process. 5. (9X2) The loneth of test pieces must be 600mm er more: Unit Weight must be measured in units of 01g, Copper density for calculation must be 8940 kg/m? ) The size of Fin base distance 6, Fin top radius, and Fin base radius are the Design values. However Daikin does not define any tolerance limits, these dimensions shall not become @ factor to cause troubles on the quality as the heat exchanger tube (For example; performance decrease, failure of manufacture, ete.) (04/Apr./2006 Daikin Industries. Ltd. AS2202265S,WG No AS2303365S page 11/16(11/17) xe xe 8 xa 7. Test and Inspection Method (1) Photographs of the cross section of tubes should be magnified 100 times when shown, (2) Sampling test pie in the Manufacturing Specifications (2) Other general specifications must comply with JIS HO321 Tem Test Method Teck Frequend) Chemical Analyses | JIS 0900 6.1 1 Casting Lot Mechanical Properties | JIS H3300 6.2 1 Abot Grain Size IS H3300 6.4 1 7et Shape and Dimensions [GH 1 Lot or more (il Residue in tube | Refer to ASTM B280 1824 GR 1 bot Solid Residue in tube | Refer to ASTM 8280 18.24 00) 1 bot ‘Appearance: Visual Tot ar more Flaring Test ‘JIS 13300 65 T7bot Expansion test Gea Tot Burst Pressure Test | cx 17st Hon Destructive inspection | Refer to uiS H3900 67 Woke tablet “Outer diameter” (De), “Minimum thickness”(T) and “Fin height” H®) shall be measured at 8 places dividing the tube circumference into 8 equal parts. ‘The other test items and details of testing method will be decided by another meeting. Cl Residue in tubes should be measured by “Infrared Absorption Method by Oil content meter (HORIBA” or Standard Operating Instruction SZ~2-365 “Procedures for measuring tube Contamination by the weight method” (Reference to AS23B0088) in units of 0.01mg Details of testing method and adoptabilty of anather method will be decided by another meeting. Solid Residue in tubes should be measured by Standard Operating Instruction AS2380058 SZ~2- 365 “Procedures for measuring tube contamination by the weight method” in units of 0.01ma, Details of testing method will be decided by another meeting. Details of “Expansion” and “Burst Pressure” testing method are based on this AS standard and will be decided by another meeting. 3nd the other conditions will be decided later and must be clearly mentioned 04/Apr./2000 Industries, Ltd. AS23033655,wa No AS2303365S 12/16012/17) 8. Quality 8-4 Purity and Appearance (1) Oi Residue in tubes must be 0.10 mg/m or less Solid Residue in tubes must be 0.06 ms/m or less (2) Moisture condensation should not occur in the tubes. (2) No residue of harmful gas or bad odors should remain in the tubes. (A) Inner and outer surfaces of the tubes must be clean, ‘There should be no residue of oxides, dust, chips or oils on the tubes. (6) There should be no rust or discoloration inside or outside the tubes. (© The tubes should have no defects such as harmful cracks, flaws, or flatness. (TN, or dry sir should be inserted into the tube (at atmospheric pressure or higher even in cold temperature), and then both edges of the coil should be capped 8-2 Flaring Test ‘There should be no eracks when the outer diameter is flared by J.4 times 8-3 Tube Expansion Property (1) There should be no cracks on overall surface of tubes sampled from production when the outer diameter of tubes expanded by 1.15 times (2) There should be no factor that causes the erack and scar upon expanding. 8-4 Hydraulic Burst Pressure Test Tubes should not burst when given pressure of 12,7 MPa ( 130 kef/em* ). 8-5 Non Destructive Inspection (Eddy Current Test) Use an Eddy Current Examination to search defects for an entire tube. Paint black mark 300mm or more in length on entire circumference of defect tube, Itis desirable that Eddy Current Examination shall use both Stationary and Rotating orobes. Howaver.detals of marking willbe decided by anather mesting and must be clearly mentioned in the Manuractuaring Soecincations. Number of black marks (defects) shall be max 10 per coi. The transaction of coils with more than 11 black marks (defects) shall be discussed in meeting with the Manufacturing Department of Daikin Industries, Ltd It is desirable that the Eddy Current system shal be able to detect 0.03mm depth defect (04/Apr./2008 Maikin Industries, td AS2303365SWG No AS2303365S 13/18(13/17) 9, Marking and Packing Style 9-1 Packing Style (1) The package have to protect cole from damage or invasion of various materials ( moisture, dust, etc, in transportation or preservation. (2) Tubes should not be damaged in bending process due to infelicitousness of the packing style. (3) An example of packing style on pallet is shown in ig~2. (4) allot should be returnable. (Print “supplier name” or “logo mark” on the pallet surface.) IF it is reasonable (low cost) to use, one-way-pallet is also acceptable, (5) Standard package style is “3 coils per pallet” (6) Coil should nat pratrida hayand the ade of the pallat (1D) An example of packing style for every single coil is shown in fig~3. (8) Standard style of coll winding is Reol-ess. Coil with Reel is also acceptable when Daikin demand. (9) Coil shall be wrapped with transparent films. (10) Outer end of the tube (coil shall not be placed in upper position ofthe col, (11) Outer end of the tube (coil) shall not protrude beyond the edge of the pallet (12) The details of packing style must be decided by another meeting with Daikin Industries, Ltd Manufacturing Department and Purchase Department. (18) The tube should be able to betaken out without trouble, The tube taken aut can ba caught to a surrounding tube and the carton and it solve it. (14) The collapse of cargo piles under transportation is a thing to make it not happen drop, 9-2 Coil weight ‘The weight of each single coil shall be heavier than 200kg, lighter than 200 ke. The coils under 200kg (over 150ks) are acceptable up to 20% of whole weight ofthe Lot 9-3. Marking and Labels (1) Label, on which below listed items are printed, must be attached on each package of col In particular, Serial number (by which Supplier and Daikin can trace data) must be shown on it a) Product name (Material, Temper, AS-No. or Product name, Indication of low contamination) ») Product No, Coll No. ©) Size (Outer diameter, Average thickness, Length, Weight) 4) Production date @) Name of Supplier 9) Number of defects (2) Label with ‘mass weight of the pallet’ and ‘above items’ must be attached also on the pallet (9) A. Lind of indication (mart which denotes that the eail i with low contamination must be attached on the coll (4) The details of Marking must be decided by another mesting with Daikin Industries, Ltd Manufacturing Department and Purchase Department. 10. Documents to be submitted For a certain period of time, submit one copy each of “the Mill Sheet”, “the results of measuring the ‘tube size” {Inspection Report), and “Photographs of magnified cross section of tubes” on every lot received, The period of submission chould be determined after diacussion with the Quality Control Department of Daikn Industries, Ltd Moreover, please submit it when there is a demand from Daikin Industries, Ltd 11, Others (1) When any changes be made in specifications and this AS-standard, they shall be corrected with discussion. (2) When any problems happen on delivered products, consultation shall take place promptly to solve the problem. diane ron Daikin Industries, Ltd. AS2303365SWG No AS2303365S page 14/16(14/17) |Ge*) Here shown examples for Shiga Bundle band (material: a Inner Label 1200mm or less ~~ ‘Sa Pallet total weight label _— Plastic baz PET) Cushions Plastic sheet (Outer Label) ~ 85mm or more t Fig-2 Example of packing syle for Ree-les col alt “teancnaran fen (upper surface) Copper tube Coil) Outer ond Inner label (bottom surface) Fig-d Example of aching sya foreach Recess col 04/Apr 12006 Daikin Industries, Itd AS2303365SDWG No AS2303365S page 19/16(15/17) 130° 4 Hole 2-518. Holes Bete Holes for reel winding ins) 2 Blockboard ree! Cupper tube Goi) Cushion Fig-t Example f packing style fr aac oo with ee, 4/Apr (2008 Daikin Industries, Ltd. AS2303365S,WG Ne AS2303365S pone 16/10(16/17) Distance of coils Inner Label 70 oF more ‘Transparent fil ‘Blockboard reel Steel band Wooden pallet Outer Label Fig-5 Example of pachng style for colle with reals on pallet 04/Apr. 12008 Raikin Industries, Itd AS2303365SSecret (#8) DWGNo. AS2303965S Bi wD ss oun Coils iD ecg th ow cntinon Appendix AMIDES NE (I SERINE Co IH REaA WX EE OWEN ah oe ae Aovroved Supplier ee | TERR [pvotiaton / Spec / Note "08/2 ret Sen, FKT 06-17 | AD080030 Pos 8/2 aes vo2-o20 | aoosoose | emit wo | =eeaerI7ERE | Owais | anonooss | ERB a "09/06 | kobslco & vite Comer tube} P-P-286 | AD090120 Peele AN} 09/10 Witend R-1185 | ADos0159 eon AN] 0072 | snoustttat srsrens 0990280 Forshee ZY 10712 | ssaucitateone van aptooza1 Foeois AY ona eh Lt-45-2010 | AD110001 ae ae aproow YA Bvcnee AN| 128 MotTube AD 120310, Pana AN| 13/7 fe Ly-12029 | aD130247 es AN] 1978 | ones cratanoy | spurious | AP1802«7 Pont AN| 194 | canmuien der ovo. 190086 Forbioe All 195 | wucutineconne | o-o12e | antsooe | SR AY] 1681 eee ee Lr4-2015 | aDte0015 eas (al[_ 2 cm [Stators | Ateooor | Fert 41 Apr / 2008 F4 FUT RRS AS2303365S