Professional Documents
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Injector
(006-026)
Table of Contents
Summary
General Information
with Mechanically Actuated Injector
Initial Check
Misfire Using Heat Indicator Marker
Remove
with Mechanically Actuated Injector
Install
with Mechanically Actuated Injector
Finishing Steps
with Mechanically Actuated Injector
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Summary
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Stepblock
(Rocker Lever Assembly) in
Remove rocker lever assembly. Section 3.
Refer to Procedure 006-051
Stepblock Remove injector supply lines. (Injector Supply Lines (High
Pressure)) in Section 6.
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Section 3.
Refer to Procedure 003-006
Stepblock Adjust valves and injectors. (Overhead Set (OBC)) in
Section 3.
1. Sealing ring
2. O-ring (black, small)
3. O-ring (green)
4. O-ring (blue)
5. O-ring (black, large)
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Previous Summary 1
Next Summary 2
WARNING
Do not remove the pressure cap
from a hot engine. Wait until the
coolant temperature is below 50°C SMALL | MEDIUM | LARGE
[120°F] before removing the
pressure cap. Heated coolant spray
or steam can cause personal injury.
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CAUTION
This tool is not intended to be used
above the engine Idle speed. Do not
use above 900 rpm engine speed.
Doing so can damage the engine.
Start and operate the engine until the SMALL | MEDIUM | LARGE
coolant temperature reaches the
normal range of 80°C [180°F]. Shut
the engine off. Previous Summary 7
Previous Summary 8
Next
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Next
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CAUTION
This tool is not intended to be used
above the engine idle speed. Do
not use above 900 rpm engine
speed. Doing so can damage the
engine. SMALL | MEDIUM | LARGE
Previous Summary 12
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Next
Next
Previous Summary 14
Next
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WARNING
Depending on the circumstance,
fuel is flammable. When inspecting
or performing service or repairs on
the fuel system, to reduce the
possibility of fire and resulting SMALL | MEDIUM | LARGE
severe personal injury, death or
property damage, never smoke or
allow sparks or flames (such as
pilot lights, electrical switches, or
welding equipment) in the work
area.
CAUTION
Do not spill or drain fuel into the
bilge area when disconnecting or
removing fuel lines, replacing
filters, and priming the fuel system.
Do not drop or throw filter elements Previous Summary 16
into the bilge area. The fuel and
fuel filters must be disposed of in
Next Summary 17
accordance with local
environmental regulations.
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WARNING
Depending on the circumstance, fuel
is flammable. When inspecting or
performing service or repairs on the
fuel system, to reduce the possibility of
fire and resulting severe personal SMALL | MEDIUM | LARGE
injury, death or property damage,
never smoke or allow sparks or flames
(such as pilot lights, electrical
switches, or welding equipment) in the
work area.
CAUTION
Do not spill or drain fuel into the bilge
area when disconnecting or removing
fuel lines, replacing filters, and priming Previous Summary 18
the fuel system. Do not drop or throw
filter elements into the bilge area. The Next Summary 19
fuel and fuel filters must be disposed
of in accordance with local Summary 20
environmental regulations.
Remove TOC
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CAUTION
DO NOT reuse the Injector hold
down capscrew or Injector
combustion seal. The reuse of
those components can result in
engine damage. SMALL | MEDIUM | LARGE
Previous Summary 24
Next
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Next
Previous Summary 26
Next
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Next
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cylinder location.
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Next
WARNING
When using solvents, acids, or
alkaline materials for cleaning,
follow the manufacturer's
recommendations for use. Wear
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Previous
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Previous
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Previous
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Previous
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WARNING
When using solvents, acids, or
alkaline materials for cleaning,
follow the manufacturer's
recommendations for use. Wear
goggles and protective clothing to SMALL | MEDIUM | LARGE
reduce the possibility of personal
injury.
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Previous
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Summary 38
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Summary 39
Next Summary 40
Install TOC
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Previous
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Previous
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[40
Torque 54
Value: ft- SMALL | MEDIUM | LARGE
n.m
lb ]
Previous
Next Summary 45
Previous
Next Summary 46
Previous
Next Summary 47
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CAUTION
DO NOT reuse the Injector hold
down capscrew or Injector
combustion seal. The reuse of
those components can result in
engine damage. SMALL | MEDIUM | LARGE
Previous
Install the new seal on the end of the
injector.
Next Summary 48
WARNING
Some solvents are flammable and toxic.
Read the manufacturer's instructions
before using.
WARNING
Wear appropriate eye and face
protection when using compressed air.
Flying debris and dirt can cause
personal injury.
CAUTION
Keep the injector bore and combustion
chamber protected when using
compressed air to prevent
contamination. Failure to do so can
cause engine damage.
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Previous
CAUTION
Next
Previous
Next
Previous
Next
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CAUTION
DO NOT reuse the Injector hold down
capscrew or Injector combustion seal.
The reuse of those components can
result in engine damage.
SMALL | MEDIUM | LARGE
Previous
Next
Previous
Next
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Previous
Next
Previous
Next
Tighten to:
Torque 68 [50
Value: n.m ft-lb ]
Tighten to:
Previous
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Next
Torque 30 [22
Value: n.m ft-lb ]
Summary 51
Summary 52
Summary 53
Summary 54
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leaks.
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Summary 55
Summary 56
Summary 57
Summary 58
Summary 59
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