Capacities and Specifications: S2.0-3.5FT (S40-70FT, S55FTS) (H187) H2.0-3.5FT (H40-70FT) (P177)

CAPACITIES AND
SPECIFICATIONS
S2.0-3.5FT (S40-70FT, S55FTS) [H187];
H2.0-3.5FT (H40-70FT) [P177]
PART NO. 4120531 8000 SRM 1763

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-
structions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-
ceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-
ble. Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Table of Contents
TABLE OF CONTENTS
Lift Truck Lifting Capacity .....................................................................................................................................1
Counterweight Weights .......................................................................................................................................... 1
Tire Sizes ................................................................................................................................................................. 1
Capacities .................................................................................................................................................................2
Electrical System .....................................................................................................................................................8
Transmission Oil Pressures ..................................................................................................................................10
Hydraulic System Relief Pressures ......................................................................................................................12
Steering System .....................................................................................................................................................12
Stall Speeds (in RPM ±100 rpm) .......................................................................................................................... 13
PSI 2.4L ............................................................................................................................................................. 13
Kubota 2.5L ....................................................................................................................................................... 13
Yanmar 2.6L ......................................................................................................................................................13
Yanmar 3.0L ......................................................................................................................................................14
Yanmar 3.3L ......................................................................................................................................................14
Kubota 2.4L ....................................................................................................................................................... 14
Mast Speeds ...........................................................................................................................................................14
Tilt Angles ..............................................................................................................................................................27
Front End Equipment - Mast Creep .....................................................................................................................28
Mast Creep ........................................................................................................................................................ 28
Engine Specifications ............................................................................................................................................ 29
Torque Specifications ............................................................................................................................................ 32
Frame .................................................................................................................................................................32
Mast ................................................................................................................................................................... 32
Steering System, Cushioned Tire Trucks ........................................................................................................ 32
Steering System, Pneumatic Tire Trucks ........................................................................................................32
Drive Axle (Dry Brake) ..................................................................................................................................... 32
Drive Axle (Wet Brake) .....................................................................................................................................33
Transmission - Iron Housing ............................................................................................................................33
Transmission - Aluminum Housing .................................................................................................................34
Engine - PSI 2.4L Dual Fuel ............................................................................................................................ 34
Engine - Yanmar 2.6L, 3.0L, and 3.3L Diesel ................................................................................................. 36
Engine - Kubota 2.5L LPG ............................................................................................................................... 36
Kubota 2.4L Diesel ............................................................................................................................................37
This section is for the following models:
S2.0-3.5FT (S40-70FT, S55FTS) [H187];

H2.0-3.5FT (H40-70FT) [P177]
©2016 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS
8000 SRM 1763 Lift Truck Lifting Capacity
Lift Truck Lifting Capacity
Model Weight
S2.0 (S40FT) (H187) H2.0 (H40FT) (P177) 1814 kg (4000 lb)
S2.5FT (S50FT) (H187) H2.5FT (H50FT) (P177) 2268 kg (5000 lb)
S55FTS (H187) 2495 kg (5500 lb)
NOTE: Load center at 500 mm (24 in.).
Counterweight Weights
Model Model
S2.0FT (S40FT) (H187) 1040 kg (2293 lb)
S2.5FT (S50FT) (H187) 1395 kg (3075 lb)
S55FTS (H187) 1643 kg (3622 lb)
S3.0FT (S60FT) (H187) 1819 kg (4010 lb)
S3.5FT (S70FT) (H187) 2153 kg (4747 lb)
H2.0FT (H40FT) (P177) 996 kg (2196 lb)
H2.5FT (H50FT) (P177) 1340 kg (2954 lb)
H3.0FT (H60FT) (P177) 1666 kg (3672 lb)
H3.5FT (H70FT) (P177) 1967 kg (4336 lb)
Tire Sizes
Truck Drive Tires Steer Tires

S2.0-2.5FT (S40-50FT) (H187) 21 × 7 × 15 16 × 5 × 10.5
S3.0FT (S55FTS-60FT) (H187) 21 × 8 × 15 16 × 6 × 10.5
S3.5FT (S70FT) (H187) 21 × 9 × 15 16 × 6 × 10.5
H2.0-2.5FT (H40-50FT) (P177) 7.00 x 12 6.00 x 9
H2.0-3.5FT (H40-70FT) (P177) 28 x 9 6.50 x 10
1
Capacities 8000 SRM 1763
Capacities
Item Quantity Specifications

Fuel Capacity
Gas* 52.8 liter (13.9 gal) 86 Octane -
Gasoline Mini-
mum
LPG 29.9 liter (7.9 gal) LPG-HD 5, HD
15.2 kg (33.5 lb) 10
Yanmar Diesel 52.0 liter (13.7 gal) Diesel No. 2
H2.0-3.5FT (H40-70FT) (P177) Trucks
Only
Kubota 2.4L Diesel 52.0 liter (13.7 gal) Ultra-Low Sul-
H2.0-3.5FT (H40-70FT) (P177) Trucks fur
Only ≤ 15 ppm
Diesel No. 2
Engine Oil (With Oil Filter)
PSI 2.4L - Gas* and LPG 4.9 liter (5.2 qt) −7°C (20°F) and be-
low
SAE 5W-20
16°C (60 °F) and be-
low
SAE 5W-30
−18°C (0°F) and above
SAE 10W-30
API SL
ILSAC GF3
SAE J2362
Kubota 2.5L - LPG 6.6 liter (7.0 qt) All Temperatures
SAE 10W-30
API SL
ILSAC GF3
SAE J2362
2
8000 SRM 1763 Capacities

Yanmar 2.6L, 3.0L**, and 3.3L - 10.2 liter (10.8 qt) 20°C (68°F) and over
SAE 40
Diesel
10 to 30°C (50 to 86°F)
SAE 30
0 to 20°C (32 to 68°F)
SAE 20
−16 to 40°C (3 to
104°F)
SAE 15W-40
−20 to 30°C (−4 to
86°F)
SAE 10W-30
−10 to 10°C (14 to
50°F)
SAE 20W
−20 to 10°C (−4 to
50°F)
SAE 10W
API CG-4 or
Better
Kubota 2.4L - Diesel 9.5 liter (10.0 qt) -10°C (14°F)
and above
SAE 15W-40
-10°C (14°F)
and below
SAE 10W-30
API CJ-4 Only
3

Cooling System
PSI 2.4L 11.0 liter (11.6 qt)
CAUTION
Additives may dam-
age the cooling sys-
tem. Before using ad-
ditives, contact your
local Hyster dealer.
Use Ethylene Glycol
Boron-free Antifreeze.
Purchase a pre-diluted
50/50 solution; or mix
50% concentrate with
50% distilled water or
deionized water.
PSI 2.4L 10.6 liter (11.2 qt)
With Air Oil Cooler CAUTION
Additives may dam-
Use Ethylene Glycol
deionized water.
4

Kubota 2.5L LPG 10.6 liter (11.2 qt)
CAUTION
Additives may dam-
Use Ethylene Glycol
deionized water.
Yanmar Diesel 11.5 liter (12.1 qt)
CAUTION
Additives may dam-
Use Ethylene Glycol
deionized water.
5

Kubota 2.4L Diesel 10.5 liter (11.1 qt)
CAUTION
Additives may dam-
Use Ethylene Glycol
deionized water.
Hydraulic Tank Oil Capacity
S2.0-3.5FT (S40-70FT, S55FTS) 36.1 liter (38.1 qt) Initial Fill
(H187) CAUTION
30.1 liter (32.0 qt) Drain and Fill Additives may dam-
age the hydraulic sys-
ISO VG-46 Hy-
draulic Oil
−15°C (5°F) and
above
H2.0-3.5FT (H40-70FT) (P177) 45.8 liter (48.4 qt) Initial Fill
CAUTION
39.8 liter (42.0 qt) Drain and Fill Additives may dam-
age the hydraulic sys-
ISO VG-46 Hy-
draulic Oil
−15°C (5°F) and
above
6

Transmission - Aluminum Housing
Single Speed PS Transmission 13 liter (14.0 qt) John Deere
JDM J20C
DuraMatch Transmission 13 liter (14.0 qt) John Deere
JDM J20C
Transmission - Iron Housing
Basic PS Transmission 20 liter (21.0 qt) John Deere
JDM J20C
DuraMatch Transmission 20 liter (21.0 qt) John Deere
JDM J20C
Brake Fluid (Dry Brake) Master Cylinder 0.25 liter (0.53 pt) SAE J-1703, DOT 3
Brake Oil (Wet Brake) Master Cylinder 0.35 liter (0.74 pt) Dexron III
Differential and Drive Axle Oil (Dry 5.0 liter (5.3 qt) SAE 80W-90 or
Brake) 85W-140
S2.0-3.5FT (S40-70FT, S55FTS)
(H187)
Differential and Drive Axle Oil (Dry 6.5 liter (6.9 qt) SAE 80W-90 or
Brake) 85W-140
H2.0-3.5FT (H40-70FT) (P177)
Drive Axle (Wet Brake)
Planetary Housing, Left Side 0.5 liter (0.5 qt) SAE 80W-90
H2.0-3.5FT (H40-70FT) (P177)
Planetary Housing, Right Side 2.0 liter (2.1 qt) SAE 80W-90
H2.0-3.5FT (H40-70FT) (P177)
Wet Brake Portion Of Drive Axle Center Sec- 1.0 liter (1.1 qt) John Deere
tion JDM J20C
H2.0-3.5FT (H40-70FT) (P177)
*Gas fuel used only on lift truck models S40FT, S50FT, S55FTS, S60FT, S70FT (H187) and H40FT,
H50FT, H60FT, H70FT (P177).
**Yanmar 3.0L diesel engine used only on lift truck models H2.0FT, H2.5FT, H3.0FT, H3.5FT (P177).
7
Electrical System 8000 SRM 1763
Electrical System
Item PSI 2.4L Kubota 2.5L Yanmar Kubota 2.4L

Battery 12-volt, negative 12-volt, negative 12-volt, negative 12-volt, negative
ground ground ground ground
Spark Plugs TORCH DK7RTC N/A N/A N/A
Spark Plugs Stand- N/A NKG BKR6EiX N/A N/A
ard
Spark Plugs Long- N/A NKG 1FR6F8DN N/A N/A
life
Spark Plug Gap 0.9 mm 0.7 to 0.8 mm N/A N/A
(0.035 in.) (0.028 to 0.032 in.)

Ignition Timing:
Dual Fuel Not Adjustable - Coil N/A N/A N/A
Over Plug Ignition
System
LPG Not Adjustable - Coil 0.52 rad (30 °) be- N/A N/A
Over Plug Ignition fore T.D.C. /
System
2700 min-1 (rpm)
0.23 rad (13 °) be-

fore T.D.C. / 700
min-1 (rpm)
Diesel N/A N/A 2.6L engine preset Not Adjustable
@ 4° ATDC
3.3L engine preset
@ 6° ATDC
3.0 L engine preset
@ 4.5° ATDC
8
8000 SRM 1763 Electrical System
PSI 2.4L
Alternator Output (14 Volts) Dual Fuel
Cold Stabilized
Idle 35 amps @ 800 rpm 28 amps @ 800 rpm
High Idle 62 amps @ 2700 rpm 50 amps @ 2700 rpm
Kubota 2.5L
Alternator Output (14 Volts) LPG
Idle 20 amps @ 800 rpm
High Idle 80 amps @ 2500 rpm - 25°C (77°F) Ambient Temperature
65 amps @ 2500 rpm - Maximum Operating Temperature

Yanmar
Alternator Output (13.5 Volts) D DS
2.6L
Low Idle 14 amps @ 825 rpm 20 amps @ 825 rpm
3.0L
3.3L
Kubota 2.4L
Alternator Output (12 Volts) D
Idle 20 amps @ 800 rpm
High Idle 80 amps @ 2400 rpm - 25°C (77°F) Ambient Temperature
65 amps @ 2400 rpm - Maximum Operating Temperature
9
Transmission Oil Pressures 8000 SRM 1763
Transmission Oil Pressures
1-Speed Transmission - Aluminum Housing All Pressures at 2000 rpm and Oil at 18 to 65°C (65 to
150°F)
Port 1 Transmission Pump Port 2 Port 3 Port 5
***Low Pressure High Pressure Reverse Clutch Forward Clutch Lubrication
1089 ±69* kPa 1241 ±138* kPa 983 ±58** kPa 983 ±58** kPa 62 ±41 kPa
(158 ±10 psi) (180 ±20 psi) (142.5 ±8.5 psi) (142.5 ±8.5 psi) (9 ±6 psi)
A. TOP VIEW
B. RIGHT SIDE VIEW
*Relief Pressure **Clutch pack pressure difference between the forward and reverse packs cannot exceed
manufacturing limit of 48 kPa (7 psi) or service limit of 70 kPa (10 psi).
***Low pressure at 800 rpm and oil at 27 to 32°C (80 to 90°F).
10
8000 SRM 1763 Transmission Oil Pressures
2-Speed Transmission All Pressures at 2500 rpm and Oil at 50 to 65°C (120 to 150°F)
Port 1 Port 2 Port 3 Port 5 Port 6
Transmission Torque Con-
Reverse Clutch Forward Clutch Lubrication
Pump verter
1138 ±96* kPa 983 ±58** kPa 983 ±58** kPa 738 ±52 kPa 55 ±28 kPa
(165 ±14 psi) (142.5 ±8.5 psi) (142.5 ±8.5 psi) (107 ±7.5 psi) (8 ±4 psi)
A. REAR VIEW
B. FRONT VIEW
*Relief Pressure **Clutch pack pressure difference between the forward and reverse packs cannot exceed
manufacturing limit of 48 kPa (7 psi) or service limit of 70 kPa (10 psi).
11
Hydraulic System Relief Pressures 8000 SRM 1763
Hydraulic System Relief Pressures

Table 1. Hydraulic Systems With Hydraulic Gear Pump
Item Specification
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Primary Relief Valve Pressure (High Idle)
S2.0-3.0FT (S40-60FT, S55FTS) (H187) and 21.37 ±0.48 MPa (3099 ±70 psi)
H2.0-3.0FT (H40-60FT) (P177)
S3.5FT (S70FT) (H187) and H3.5FT (H70FT) 23.44 ±0.48 MPa (3400 ±70 psi)
(P177)
Secondary Relief Valve Pressure (High Idle) 18.0 MPa (2610 psi)
Table 2. Hydraulic Systems With Variable Displacement Pump
Item Specification
Primary Relief Valve Pressure (High Idle)
H2.0-3.5FT (P177) 25.0 ±0.50 MPa (3626 ±72.5 psi)
Secondary Relief Valve Pressure (High Idle)
H2.0-3.5FT (P177) 18.0 MPa (2610 psi)
Maximum Allowable Leakage at 1A Port to Tank
H2.0FT (P177) 18 cc @ 19.3 MPa (2799 psi)
H2.5-3.5FT (P177) 15.8 cc @ 19.3 MPa (2799 psi)
Variable Displacement Pump used only on lift truck models H2.0-3.5FT (P177)
Steering System
Item Quantity
Steering Relief Pressure at 800 rpms - Lift Trucks with Hydraulic Gear Pump
S2.0-3.0FT (S40-60FT, S55FTS) (H187) and 11.0 ±0.3 MPa (1595 ±43.5 psi)
H2.0-3.0FT (H40-60FT) (P177)
S3.5FT (S70FT) (H187) and H3.5FT (H70FT) 12.0 ±0.3 MPa (1740 ±43.5 psi)
(P177)
Steering Relief Pressure at 800 rpms - Lift Trucks with Variable Displacement Pump
H2.0-3.5FT (P177) 12.0 MPa (1740 psi)
Steering Cylinder Stroke
S2.0-3.5FT (S40-70FT, S55FTS) (H187) 170.3 mm (6.70 in.)
12
8000 SRM 1763 Steering System
Item Quantity
H2.0-3.5FT (H40-70FT) (P177) 161.6 mm (6.4 in.)
Inside Steering Tire Angle 82°
Number of Turns to Lock
S2.0-3.5FT (S40-70FT, S55FTS) (H187) 3.8
H2.0-3.5FT (H40-70FT) (P177) 3.7
Turning Radius (±50 mm NO LOAD) Outside Inside
Cushion Tire Trucks
S2.0FT (S40FT) (H187) 1950 51
S2.5FT (S50FT) (H187) 2000 51
S55FTS (H187) 1937 32
S3.0FT (S60FT) (H187) 2066 32
S3.5FT (S70FT) (H187) 2119 7
Turning Radius (±50 mm NO LOAD) Outside Inside
Pneumatic Tire Trucks
H2.0FT (H40FT) (P177) 2150 50
H2.5FT (H50FT) (P177) 2216 50
H3.0FT (H60FT) (P177) 2277 25
H3.5FT (H70FT) (P177) 2380 54
Stall Speeds (in RPM ±100 rpm)

PSI 2.4L
Engine New Engine Broken-In Engine
Gas 2044 2100
LPG 2095 2190
KUBOTA 2.5L
Engine New Engine Broken-In Engine
LPG 2025 2075
YANMAR 2.6L
Engine New Engine Broken-In Engine*
Diesel 1752 1845
*30 or more hours.
13
Stall Speeds (in RPM ±100 rpm) 8000 SRM 1763
YANMAR 3.0L
Diesel 1900 2000
*30 or more hours.
YANMAR 3.3L
Diesel 2149 2263
*30 or more hours.
KUBOTA 2.4L
Diesel 2025 Power Mode
2160
ECO Mode
1760
*30 or more hours.
Mast Speeds
NOTE: Lift speed is measured in meters/sec at gov- Plus or minus 10% acceptable lifting or lowering.
erned engine RPM with full open valve and
65°C (149°F) oil temperature.
Lowering speed is measured in meters/sec with full

open valve and 65°C (149°F) oil temperature.
Table 3. Lift Truck Models S2.0-3.5FT (S40-70FT, S55FTS) (H187)
Lowering
Lifting M/Sec
M/Sec
Engine/ Model Mast
No Rated No S2.0FT S2.5FT S3.0FT S3.5FT
S55FTS
Load Load Load (S40FT) (S50FT) (S60FT) (S70FT)
2-Stage 0.50 0.58 0.63 0.61 0.61 0.61 N/A N/A
LFL
PSI 2.4L 2-Stage 0.42 0.50 0.56 0.54 0.54 0.54 N/A N/A
FFL
S2.0-2.5FT
(S40-55FT, 3-Stage 0.47 0.54 0.59 0.57 0.57 0.57 N/A N/A
S55FTS) FFL
4-Stage 0.37 0.55 0.63 0.61 0.61 0.61 N/A N/A
FFL
14
8000 SRM 1763 Mast Speeds
Table 3. Lift Truck Models S2.0-3.5FT (S40-70FT, S55FTS) (H187) (Continued)
Lowering
Lifting M/Sec
M/Sec
Engine/ Model Mast
No Rated No S2.0FT S2.5FT S3.0FT S3.5FT
S55FTS
Load Load Load (S40FT) (S50FT) (S60FT) (S70FT)
2-Stage 0.47 0.53 0.55 N/A N/A N/A 0.53 0.53
LFL
PSI 2.4L 2-Stage 0.42 0.50 0.54 N/A N/A N/A 0.52 0.52
FFL
S3.0-3.5FT 3-Stage 0.48 0.58 0.53 N/A N/A N/A 0.51 0.51
(S60-70FT) FFL
4-Stage N/A N/A N/A N/A N/A N/A N/A N/A
FFL
2-Stage 0.50 0.58 0.64 0.62 0.61 N/A N/A N/A
Kubota 2.5L* LFL
2-Stage 0.42 0.50 0.57 0.54 0.55 N/A N/A N/A
S2.0-2.5FT
FFL
(S40-55FT,
S55FTS) 3-Stage 0.47 0.54 0.61 0.58 0.57 N/A N/A N/A
FFL
2-Stage 0.47 0.53 0.56 N/A N/A N/A 0.51 0.45
Kubota 2.5L* LFL
2-Stage 0.42 0.50 0.54 N/A N/A N/A 0.50 0.46
S3.0-3.5FT FFL
(S60-70FT) 3-Stage 0.48 0.58 0.53 N/A N/A N/A 0.50 0.46
FFL
*The information in the table is for a lift truck equipped with standard mode Kubota 2.5L engine with a
fixed displacement pump.
Table 4. Lift Truck Models H2.0-3.5FT (H40-70FT) (P177)
Lowering M/Sec Lifting M/Sec

Engine/ Model Mast Rated H2.0FT H2.5FT H3.0FT H3.5FT
No Load No Load
Load (H40FT) (H50FT) (H60FT) (H70FT)
2-Stage 0.50 0.58 0.63 0.61 0.61 N/A N/A
PSI 2.4L LFL
2-Stage 0.42 0.50 0.57 0.55 0.55 N/A N/A
H2.0-2.5FT FFL
(H40-50FT) 3-Stage 0.47 0.54 0.60 0.58 0.58 N/A N/A
FFL
PSI 2.4L 2-Stage 0.47 0.53 0.56 N/A N/A 0.54 0.54
LFL
H3.0-3.5FT
(H60-70FT)
15
Mast Speeds 8000 SRM 1763
Table 4. Lift Truck Models H2.0-3.5FT (H40-70FT) (P177) (Continued)

Engine/ Model Mast Rated H2.0FT H2.5FT H3.0FT H3.5FT
No Load No Load
Load (H40FT) (H50FT) (H60FT) (H70FT)
2-Stage 0.42 0.50 0.52 N/A N/A 0.52 0.52
FFL
3-Stage 0.44 0.58 0.54 N/A N/A 0.52 0.52
FFL
2-Stage 0.50 0.58 0.64 0.62 0.61 N/A N/A
Kubota 2.5L* LFL
2-Stage 0.42 0.50 0.57 0.54 0.55 N/A N/A
H2.0-2.5FT FFL
(H40-50FT) 3-Stage 0.47 0.54 0.61 0.58 0.57 N/A N/A
FFL
2-Stage 0.47 0.53 0.56 N/A N/A 0.51 0.45
Kubota 2.5L* LFL
2-Stage 0.42 0.50 0.54 N/A N/A 0.50 0.46
H3.0-3.5FT FFL
(H60-70FT) 3-Stage 0.48 0.58 0.53 N/A N/A 0.50 0.46
FFL
*The information in the table is for a lift truck equipped with standard mode Kubota 2.5L engine with a
fixed displacement pump.
**Information applies to lift truck models H60FT
***Information applies to lift truck models H3.0FT
Table 5. Kubota 2.5L LPG Engine With Fixed Displacement Pump

Engine Mode/ S/H2.0FT S/H2.5FT S/H3.0FT S/H3.5FT
Mast Rated
Model No Load No Load (S/ (S/ (S/ (S/
Load
H40FT) H50FT) H60FT) H70FT)
2- 0.50 0.58 0.64 0.62 0.63 N/A N/A
Stage
Power Mode LFL
(Mode 2)
2- 0.42 0.50 0.57 0.54 0.55 N/A N/A
Stage
S/H2.0-2.5FT
FFL
(S/H40-50FT) 3- 0.47 0.54 0.61 0.58 0.58 N/A N/A
Stage
FFL
16
Table 5. Kubota 2.5L LPG Engine With Fixed Displacement Pump (Continued)

Mast Rated
Load
2- 0.47 0.53 0.56 N/A N/A 0.55 0.57
Stage
Power Mode LFL
(Mode 2)
2- 0.42 0.50 0.54 N/A N/A 0.53 0.54
Stage
S/H3.0-3.5FT
FFL
(S/H60-70FT) 3- 0.48 0.58 0.53 N/A N/A 0.51 0.52
Stage
FFL
2- 0.50 0.58 0.59 0.52 0.50 N/A N/A
Stage
ECO Mode LFL
2- 0.42 0.50 0.52 0.46 0.45 N/A N/A
S/H2.0-2.5FT Stage
FFL
(S/H40-50FT) 3- 0.47 0.54 0.56 0.49 0.48 N/A N/A
Stage
FFL
2- 0.47 0.53 0.51 N/A N/A 0.43 0.42
Stage
ECO Mode LFL
2- 0.42 0.50 0.50 N/A N/A 0.42 0.41
S/H3.0-3.5FT Stage
FFL
(S/H60-70FT) 3- 0.48 0.58 0.49 N/A N/A 0.41 0.40
Stage
FFL
17
Table 6. Kubota 2.5L LPG Engine With Variable Displacement Pump

Mast Rated
Load
2- 0.50 0.58 0.61 0.58 0.57 N/A N/A
Stage
Power Mode LFL
(Mode 2)
2- 0.42 0.50 0.54 0.52 0.51 N/A N/A
Stage
S/H2.0-2.5FT
FFL
(S/H40-50FT) 3- 0.47 0.54 0.57 0.55 0.54 N/A N/A
Stage
FFL
2- 0.47 0.53 0.53 N/A N/A 0.49 0.48
Stage
Power Mode LFL
(Mode 2)
2- 0.42 0.50 0.52 N/A N/A 0.48 0.47
Stage
S/H3.0-3.5FT
FFL
(S/H60-70FT) 3- 0.48 0.58 0.50 N/A N/A 0.47 0.46
Stage
FFL
2- 0.50 0.58 0.55 0.48 0.44 N/A N/A
Stage
ECO Mode LFL
2- 0.42 0.50 0.49 0.44 0.42 N/A N/A
S/H2.0-2.5FT Stage
FFL
(S/H40-50FT) 3- 0.47 0.54 0.52 0.46 0.43 N/A N/A
Stage
FFL
2- 0.47 0.53 0.48 N/A N/A 0.38 0.35
Stage
ECO Mode LFL
2- 0.42 0.50 0.47 N/A N/A 0.38 0.35
S/H3.0-3.5FT Stage
FFL
(S/H60-70FT) 3- 0.48 0.58 0.46 N/A N/A 0.37 0.35
Stage
FFL
18
Table 6. Kubota 2.5L LPG Engine With Variable Displacement Pump (Continued)

Mast Rated
Load
2- 0.50 0.58 0.61 0.58 0.53 N/A N/A
Stage
Standard LFL
Mode (Mode 1)
2- 0.42 0.50 0.54 0.52 0.50 N/A N/A
Stage
S/H2.0-2.5FT
FFL
(S/H40-50FT) 3- 0.47 0.54 0.57 0.55 0.52 N/A N/A
Stage
FFL
2- 0.47 0.53 0.53 N/A N/A 0.45 0.41
Stage
Standard LFL
Mode (Mode 1)
2- 0.42 0.50 0.52 N/A N/A 0.46 0.42
Stage
S/H3.0-3.5FT
FFL
(S/H60-70FT) 3- 0.48 0.58 0.50 N/A N/A 0.45 0.41
Stage
FFL
Table 7. Kubota 2.4L Diesel Engine with Fixed Displacement Pump
Engine Mast Lowering M/Sec Lifting M/Sec

Mode/ No Load Rated No Load H2.0FT H2.5FT H3.0FT H3.5FT
Model Load (H40FT) (H50FT) (H60FT) (H70FT)
Power 2-Stage 0.50 0.58 0.64 0.62 0.61 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.59 0.56 0.56 N/A N/A
(Mode 1) FFL
H2.0-2.5FT 3-Stage 0.47 0.54 0.63 0.61 0.61 N/A N/A
(H40-50FT) FFL
19
Table 7. Kubota 2.4L Diesel Engine with Fixed Displacement Pump (Continued)
Power 2-Stage 0.47 0.53 0.56 N/A N/A 0.54 0.53

Mode LFL
2-Stage 0.42 0.50 0.56 N/A N/A 0.53 0.52
(Mode 1) FFL
H3.0-3.5FT 3-Stage 0.48 0.58 0.56 N/A N/A 0.53 0.53
(H60-70FT) FFL
ECO 2-Stage 0.50 0.58 0.56 0.46 0.45 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.52 0.48 0.48 N/A N/A
H2.0-2.5FT FFL
(H40-50FT)
3-Stage 0.47 0.54 0.56 0.52 0.52 N/A N/A
FFL
ECO 2-Stage 0.47 0.53 0.49 N/A N/A 0.40 0.39
Mode LFL
2-Stage 0.42 0.50 0.49 N/A N/A 0.46 0.45
H3.0-3.5FT FFL
(H60-70FT)
3-Stage 0.48 0.58 0.50 N/A N/A 0.46 0.46
FFL
Table 8. Kubota 2.4L Diesel Engine with Variable Displacement Pump

Power 2-Stage 0.50 0.58 0.60 0.58 0.57 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.56 0.54 0.53 N/A N/A
(Mode 1) FFL
H2.0-2.5FT 3-Stage 0.47 0.54 0.58 0.55 0.55 N/A N/A
(H40-50FT) FFL
Power 2-Stage 0.47 0.53 0.53 N/A N/A 0.51 0.50
Mode LFL
2-Stage 0.42 0.50 0.54 N/A N/A 0.52 0.51
(Mode 1) FFL
H3.0-3.5FT 3-Stage 0.48 0.58 0.58 N/A N/A 0.55 0.55
(H60-70FT) FFL
ECO Mode 2-Stage 0.50 0.58 0.53 0.43 0.42 N/A N/A
LFL
H2.0-2.5FT 2-Stage 0.42 0.50 0.49 0.44 0.42 N/A N/A
(H40-50FT) FFL
20
Table 8. Kubota 2.4L Diesel Engine with Variable Displacement Pump (Continued)
3-Stage 0.47 0.54 0.52 0.48 0.48 N/A N/A

FFL
ECO Mode 2-Stage 0.47 0.53 0.46 N/A N/A 0.37 0.36
LFL
H3.0-3.5FT 2-Stage 0.42 0.50 0.47 N/A N/A 0.42 0.40
(H60-70FT) FFL
3-Stage 0.48 0.58 0.46 N/A N/A 0.42 0.42
FFL
Table 9. Yanmar 2.6L Diesel Engine with Fixed Displacement Pump

Power 2-Stage 0.50 0.58 0.71 0.671 0.643 N/A N/A
Mode LFL
0.662 0.614
(Mode 1)
2-Stage 0.42 0.50 0.63 0.601 0.583 N/A N/A
H2.0-2.5FT FFL
(H40-50FT) 0.582 0.554
3-Stage 0.47 0.54 0.67 0.641 0.633 N/A N/A
FFL
0.632 0.584
Power 2-Stage 0.47 0.53 0.62 N/A N/A 0.555 N/A
Mode LFL
0.476
(Mode 1)
2-Stage 0.42 0.50 0.61 N/A N/A 0.435 N/A
H3.0-3.5FT FFL
(H60-70FT) 0.386
3-Stage 0.48 0.58 0.60 N/A N/A 0.535 N/A
FFL
0.466
ECO 2-Stage N/A N/A N/A N/A N/A N/A N/A
Mode LFL
2-Stage N/A N/A N/A N/A N/A N/A N/A
H2.0-2.5FT FFL
(H40-50FT)
FFL
21
Table 9. Yanmar 2.6L Diesel Engine with Fixed Displacement Pump (Continued)

Mode LFL
H3.0-3.5FT FFL
(H60-70FT)
FFL
1
Lift truck models H40FT
2
Lift truck models H2.0FT
3
4
5
6
Table 10. Yanmar 2.6L Diesel Engine with Variable Displacement Pump

Power 2-Stage 0.50 0.58 0.65 0.62 0.59 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.59 0.561 0.543 N/A N/A
(Mode 1) FFL
H2.0-2.5FT 0.552 0.514
(H40-50FT) 3-Stage 0.47 0.54 0.62 0.59 0.56 N/A N/A
FFL
Power 2-Stage 0.47 0.53 0.57 N/A N/A 0.51 N/A
Mode LFL
2-Stage 0.42 0.50 0.56 N/A N/A 0.405 N/A
(Mode 1) FFL
H3.0-3.5FT 0.356
(H60-70FT) 3-Stage 0.48 0.58 0.55 N/A N/A 0.50 N/A
FFL
ECO 2-Stage 0.50 0.58 0.52 0.50 0.50 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.46 0.45 0.45 N/A N/A
H2.0-2.5FT FFL
(H40-50FT)
3-Stage 0.47 0.54 0.49 0.48 0.48 N/A N/A
FFL
22
Table 10. Yanmar 2.6L Diesel Engine with Variable Displacement Pump (Continued)
ECO 2-Stage 0.47 0.53 0.46 N/A N/A 0.44 N/A

Mode LFL
2-Stage 0.42 0.50 0.45 N/A N/A 0.43 N/A
H3.0-3.5FT FFL
(H60-70FT)
3-Stage 0.48 0.58 0.44 N/A N/A 0.43 N/A
FFL
1
2
3
4
5
6

Model Load
Power 2-Stage 0.50 0.58 0.64 0.61 0.60 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.57 0.55 0.54 N/A N/A
(Mode 1) FFL
H2.0-2.5FT 3-Stage 0.47 0.54 0.60 0.57 0.57 N/A N/A
FFL
Power 2-Stage 0.47 0.53 0.56 N/A N/A 0.52 0.52
Mode LFL
2-Stage 0.42 0.50 0.55 N/A N/A 0.51 0.51
(Mode 1) FFL
H3.0-3.5FT 3-Stage 0.48 0.58 0.54 N/A N/A 0.50 0.50
FFL
Mode LFL
H2.0-2.5FT FFL
FFL
23
Table 11. Yanmar 3.0L Diesel Engine with Fixed Displacement Pump (Continued)

Mode LFL
H3.0-3.5FT FFL
FFL

Model Load
Power 2-Stage 0.50 0.58 0.60 0.58 0.57 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.54 0.52 0.51 N/A N/A
(Mode 1) FFL
H2.0-2.5FT 3-Stage 0.47 0.54 0.57 0.55 0.54 N/A N/A
FFL
Power 2-Stage 0.47 0.53 0.53 N/A N/A 0.50 0.50
Mode LFL
2-Stage 0.42 0.50 0.52 N/A N/A 0.49 0.48
(Mode 1) FFL
H3.0-3.5FT 3-Stage 0.48 0.58 0.51 N/A N/A 0.48 0.48
FFL
ECO 2-Stage 0.50 0.58 0.51 0.51 0.51 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.45 0.45 0.45 N/A N/A
H2.0-2.5FT FFL
3-Stage 0.47 0.54 0.48 0.48 0.48 N/A N/A
FFL
ECO 2-Stage 0.47 0.53 0.44 N/A N/A 0.44 0.44
Mode LFL
2-Stage 0.42 0.50 0.43 N/A N/A 0.43 0.43
H3.0-3.5FT FFL
3-Stage 0.48 0.58 0.43 N/A N/A 0.43 0.43
FFL
24

Power 2-Stage 0.50 0.58 0.68 0.68 0.68 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.61 0.61 0.61 N/A N/A
(Mode 1) FFL
H2.0-2.5FT 3-Stage 0.47 0.54 0.65 0.65 0.65 N/A N/A
(H40-50FT) FFL
Power 2-Stage 0.47 0.53 0.60 N/A N/A 0.58 0.58
Mode LFL
2-Stage 0.42 0.50 0.58 N/A N/A 0.58 0.58
(Mode 1) FFL
H3.0-3.5FT 3-Stage 0.48 0.58 0.58 N/A N/A 0.58 0.58
(H60-70FT) FFL
ECO Mode 2-Stage N/A N/A N/A N/A N/A N/A N/A
LFL
H2.0-2.5FT 2-Stage N/A N/A N/A N/A N/A N/A N/A
(H40-50FT) FFL
FFL
ECO Mode 2-Stage N/A N/A N/A N/A N/A N/A N/A
LFL
H3.0-3.5FT 2-Stage N/A N/A N/A N/A N/A N/A N/A
(H60-70FT) FFL
FFL
25

Power 2-Stage 0.50 0.58 0.63 0.63 0.63 N/A N/A
Mode LFL
2-Stage 0.42 0.50 0.56 0.56 0.56 N/A N/A
(Mode 1) FFL
H2.0-2.5FT 3-Stage 0.47 0.54 0.60 0.60 0.60 N/A N/A
(H40-50FT) FFL
Power 2-Stage 0.47 0.53 0.55 N/A N/A 0.55 0.55
Mode LFL
2-Stage 0.42 0.50 0.54 N/A N/A 0.54 0.54
(Mode 1) FFL
H3.0-3.5FT 3-Stage 0.48 0.58 0.53 N/A N/A 0.53 0.53
(H60-70FT) FFL
ECO Mode 2-Stage 0.50 0.58 0.52 0.50 0.50 N/A N/A
LFL
H2.0-2.5FT 2-Stage 0.42 0.50 0.46 0.45 0.45 N/A N/A
(H40-50FT) FFL
3-Stage 0.47 0.54 0.49 0.48 0.48 N/A N/A
FFL
ECO Mode 2-Stage 0.47 0.53 0.46 N/A N/A 0.44 0.44
LFL
H3.0-3.5FT 2-Stage 0.42 0.50 0.45 N/A N/A 0.43 0.43
(H60-70FT) FFL
3-Stage 0.48 0.58 0.44 N/A N/A 0.43 0.43
FFL
26
8000 SRM 1763 Tilt Angles
Tilt Angles
Truck should be on level ground and in unloaded
condition.
Table 15. S2.0-3.5FT (S40-70FT, S55FTS) (H187) Lift Truck Models*
Forward Tolerance Back Tolerance

10° +1°, −0.5° 5° +0°, −0.5°
5° +1°, −0.5° 8° +0°, −0.5°
5° +1°, −0.5° 5° +0°, −0.5°
5° +1°, −0.5° 4° +0°, −0.5°
8° +1°, −0.5° 5° +0°, −0.5°
* Lift truck models equipped with PSI 2.4L or Yanmar diesel engine.
Table 16. H2.0-3.5FT (H40-70FT) (P177) Lift Truck Models*

10° +1°, −0.5° 6° +0°, −0.5°
6° +1°, −0.5° 10° +0°, −0.5°
6° +1°, −0.5° 6° +0°, −0.5°
6° +1°, −0.5° 5° +0°, −0.5°
* Lift truck models equipped with PSI 2.4L or Yanmar diesel engine.
Table 17. All Lift Truck Models Equipped With Kubota 2.5L LPG Engine

10° +1°, −0.5° 6° +0°, −0.5°
6° +1°, −0.5° 10° +0°, −0.5°
6° +1°, −0.5° 6° +0°, −0.5°
6° +1°, −0.5° 5° +0°, −0.5°
Table 18. All Lift Truck Models Equipped with Kubota 2.4L Diesel Engine

10° +1°, −0.5° 6° +0°, −0.5°
6° +1°, −0.5° 10° +0°, −0.5°
6° +1°, −0.5° 6° +0°, −0.5°
6° +1°, −0.5° 5° +0°, −0.5°
27
Front End Equipment - Mast Creep 8000 SRM 1763
Front End Equipment - Mast Creep

MAST CREEP NOTE: Mast should be 90° vertical prior to test.
Measure with load at 2.5 m (8.0 ft) high and with

the lift, tilt, and auxiliary control levers in neutral
position. Test duration to be a minimum of three
minutes.
Table 19. S2.0-3.5FT (S40-70FT, S55FTS) (H187) Lift Truck Models
Hydraulic Oil Tempera- Maximum Vertical Creep Maximum Tilt Creep

ture at Carriage Mast Angle Cylinder Stroke
°C °F mm/Min in./Min °/Min mm/Min in./Min
20 68 2.2 0.086 0.10 0.88 0.035
30 86 3.9 0.154 0.20 1.32 0.05
40 104 6.5 0.256 0.32 2.56 0.10
50 122 10.0 0.394 0.50 4.14 0.16
60 140 14.6 0.571 0.73 5.99 0.24
Table 20. H2.0-3.5FT (H40-70FT) (P177) Lift Truck Models

20 68 2.2 0.086 0.10 0.93 0.037
30 86 3.9 0.154 0.20 1.40 0.06
40 104 6.5 0.256 0.32 2.70 0.11
50 122 10.0 0.394 0.50 4.37 0.17
60 140 14.6 0.571 0.73 6.32 0.25
Table 21. H2.0-3.5FT (H40-70FT) (P177) Lift Truck Models Equipped with Kubota 2.4L Diesel Engine

20 68 2.2 0.086 0.10 0.93 0.037
25 77 3.0 0.118 0.15
30 86 3.9 0.154 0.20 1.40 0.06
35 95 5.1 0.201 0.20
40 104 6.5 0.256 0.32 2.70 0.11
28
8000 SRM 1763 Front End Equipment - Mast Creep
Table 21. H2.0-3.5FT (H40-70FT) (P177) Lift Truck Models Equipped with Kubota 2.4L Diesel Engine (Con-
tinued)

45 113 8.1 0.319 0.50
50 122 10.0 0.394 0.50 4.37 0.17
55 131 12.1 0.476 0.73
60 140 14.6 0.571 0.73 6.32 0.25
Engine Specifications
Item PSI 2.4L Dual Fuel Kubota 2.5L LPG

No. of Cylinders 4 4
Firing Order 1-3-4-2 1-3-4-2
Bore and Stroke 86.5 mm × 100 mm 88 mm × 102.4 mm
(3.40 in. × 3.93 in.) (3.46 in. × 4.03 in.)
Displacement 2351 cc 2491 cc
Engine Timing Not Adjustable - Coil Over Plug 0.52 rad (30 °) before T.D.C. / 2700
Ignition System min-1 (rpm) 0.23 rad (13 °) before
T.D.C. / 700 min-1 (rpm)
Compression Ratio
EGI (Gas) 9.5:1 N/A
LPG 9.5:1 9.2:1
Compression Pressure (Minimum Values)
EGI (Gas) TBD N/A
LPG TBD 1161 kPa (168 psi)
@2700 rpm
Horsepower/rpm
Gas TBD TBD
LPG TBD TBD
Oil Pressure TBD 226 to 362 kPa (33 to 52 psi)
@2400 rpm
Valve Clearance
29
Engine Specifications 8000 SRM 1763
Item PSI 2.4L Dual Fuel Kubota 2.5L LPG

Intake Self-Adjusting Hydraulic Lifters 0.18 to 0.22 mm
(0.007 to 0.008 in.)
(COLD)
Exhaust Self-Adjusting Hydraulic Lifters 0.18 to 0.22 mm
(0.007 to 0.008 in.)
(COLD)
Idle Speed - Gas 800 ±25 rpm 800 ±25 rpm
Idle Speed - LPG 800 ±25 rpm 800 ±25 rpm
Governed Speed High Idle (No 2700 ±25 rpm 2700 ±25 rpm
Load)
Standard & Engine Mode 2: ECO 2175 ±25 rpm N/A
Mode Transmission Temperature
50°C (122°F)
Thermostat Range
START TO OPEN 82 ±1.5°C (180 ±35°F) 82 ±1.5°C (180 ±35°F)
FULL OPEN 95 ±1.5°C (203 ±35°F) 97 ±1.5°C (207 ±35°F)
Cooling System Pressure 103 kPa (15 psi) 103 kPa (15 psi)
Item Yanmar 2.6L Diesel Yanmar 3.3L Diesel Yanmar 3.0L Diesel
(4TNE92-NMH) (4TNE98-NMH) (4TNE94L-BSNMH)
No. of Cylinders 4 4 4
Firing Order 1-3-4-2 1-3-4-2 1-3-4-2
Bore and Stroke 92 mm × 100 mm 98 mm × 110 mm 94 mm × 110 mm
(3.62 in. × 3.94 in.) (3.86 in. × 4.33 in.) (3.70 in. × 4.33 in.)
Displacement 2659 cc 3319 cc 3053 cc
Compression Ratio 21.5:1 21.5:1 21.5:1
Compression Pressure 2840 to 3040 kPa 2840 to 3040 kPa 2840 to 3040 kPa
(Minimum Values) (412 to 441 psi) @ 2500 (412 to 441 psi) @ 2500 (412 to 441 psi) @ 2500
rpm Limit: rpm Limit: rpm Limit:
2350 kPa (341 psi) @ 2500 2350 kPa (341 psi) @ 2500 2350 kPa (341 psi) @ 2500
rpm rpm rpm
Horsepower/rpm 45.1 @ 2450 rpm 63.6 @ 2400 rpm TBD
Oil Pressure @ No Less than 58.6 kPa No Less than 58.6 kPa No Less than 58.6 kPa
80°C (176°F) (8.5 psi) @ 850 rpm (8.5 psi) @ 850 rpm (8.5 psi) @ 850 rpm
30
8000 SRM 1763 Engine Specifications
Item Yanmar 2.6L Diesel Yanmar 3.3L Diesel Yanmar 3.0L Diesel
(4TNE92-NMH) (4TNE98-NMH) (4TNE94L-BSNMH)
Valve Clearance
Intake 0.20 ±0.05 mm 0.20 ±0.05 mm 0.20 ±0.05 mm
(0.008 ±0.002 in.) (0.008 ±0.002 in.) (0.008 ±0.002 in.)
(COLD) (COLD) (COLD)
Exhaust 0.20 ±0.05 mm 0.20 ±0.05 mm 0.20 ±0.05 mm
(0.008 ±0.002 in.) (0.008 ±0.002 in.) (0.008 ±0.002 in.)
(COLD) (COLD) (COLD)
Idle Speed 825 ±25 rpm 825 ±25 rpm 825 ±25 rpm
Governed Speed High 2700 ±25 rpm 2600 ±25 rpm 2450 ±25 rpm
Idle (No Load)
Thermostat Range
START TO OPEN 69 to 73°C (156 to 163°F) 69 to 73°C (156 to 163°F) 69 to 73°C (156 to 163°F)
FULL OPEN Above 85 ±2.0°C Above 85 ±2.0°C Above 85 ±2.0°C
(185 ±36°F) (185 ±36°F) (185 ±36°F)
Cooling System Pressure 103 kPa (15 psi) 103 kPa (15 psi) 103 kPa (15 psi)
Item Kubota 2.4L Diesel

(V2403-CR-T-E4B-NAC-1-S1)
No. Cylinders 4
Firing Order 1-3-4-2
Bore and Stroke 87 x 102.4 mm (3.43 x 4.031 in)
Displacement 2403 cm3 (147 cu.in.)
Compression Ratio 16:1
Compression Pressure (Minimum 2950 to 3230 kPa (428 to 469 psi) @ 200 rpm
Values)
Limit: 2350 kPa (341 psi) @ 200 rpm
Power 43 kW (57.6 hp) @ 2400 rpm
Oil Pressure @ 80°C (176°F) 300 to 440 kPa (43.5 to 63.8 psi) @ 2400 rpm
Valve Clearance
Intake 0.18 to 0.22 mm (7.01 to 8.66 in.)
(COLD)
Exhaust 0.18 to 0.22 mm (7.01 to 8.66 in.)
(COLD)
31
Engine Specifications 8000 SRM 1763
Item Kubota 2.4L Diesel

(V2403-CR-T-E4B-NAC-1-S1)
Idle Speed 800 ±25 rpm
Governed Speed High Idle (No Load) 2400 ±25 rpm
Thermostat Range
START TO OPEN 82 ±1.5°C (180 ±35°F)
FULL OPEN 95 ±1.5°C (203 ±35°F)
Cooling System Pressure 103 kPa (15 psi)
Torque Specifications
FRAME Steering Cylinder
225 N•m (166 lbf ft)
Overhead Guard Mount Capscrews
66 N•m (49 lbf ft) Steering Control Unit Mounting Capscrews
45 to 55 N•m (33 to 41 lbf ft)
Operator Compartment Mount Capscrews
53 N•m (39 lbf ft) STEERING SYSTEM, PNEUMATIC TIRE
TRUCKS
Cowl-to-Overhead Guard Legs
66 N•m (49 lbf ft) Hub Nut (Slotted Nut)
200 N•m (148 lbf ft) initial
Steering Column Nut
15 N•m (133 lbf in)
40 to 54 N•m (30 to 40 lbf ft)
Steering Axle Plate Lock Nut
Counterweight Capscrews
88 N•m (65 lbf ft)
555 N•m (409 lbf ft)
King Pin Lock Nut
MAST 90 N•m (66 lbf ft) initial
34 N•m (25 lbf ft)
Mast Mounting Capscrews
Mast to Drive Axle 270 N•m (199 lbf ft) Wheel Nuts
Tilt/Cylinder Adjust 90 N•m (66 lbf ft) 155 to 175 N•m (114 to 129 lbf ft)
Pivot Pin Retainer 38 N•m (28 lbf ft)
Steering Control Unit Mounting Capscrews
STEERING SYSTEM, CUSHIONED TIRE 45 to 55 N•m (33 to 41 lbf ft)
TRUCKS
Steer Cylinder Mounting Bolts
Hub Nut (Slotted Nut) 225 N•m (166 lbf ft)
68 N•m (50 lbf ft) initial
3 N•m (27 lbf in) final DRIVE AXLE (DRY BRAKE)
Steering Axle Mounting Bolts and Nuts Wheel Nuts
90 N•m (66 lbf ft) Cushioned Tire Trucks 340 to 380 N•m (251 to
280 lbf ft)
Bearing Cap Capscrew
44 N•m (32.5 lbf ft) Wheel Nuts
Pneumatic Tire Trucks 450 to 500 N•m (332 to
Tie Rod Nut 369 lbf ft)
163 N•m (120 lbf ft)
32
8000 SRM 1763 Torque Specifications
Propeller Shaft Retention Bolts (U-Joint) Brake Manifold to Center Section Housing
30 to 37 N•m (22 to 27 lbf ft) Capscrews
19 to 21 N•m (14 to 15.5 lbf ft)
Hanger Assembly to Frame
820 to 902 N•m (605 to 665 lbf ft) DRIVE AXLE (WET BRAKE)
Ring Gear Capscrews Adjuster Ring Nut Retainer Capscrew
152 to 167 N•m (112 to 123 lbf ft) 13 N•m (115 lbf in)
Pinion Nut, to Seat Bearing Bevel Gear Capscrews
530 to 645 N•m (391 to 476 lbf ft) 120 N•m (88.5 lbf ft)
Pinion Nut, for Pre-Load Bleeder Valve
370 to 410 N•m (273 to 302 lbf ft) 10 N•m (88.5 lbf in)
Pinion Shaft Drain Plugs
5.9 to 9.8 N•m (52.2 to 86.7 lbf in) 40 N•m (29.5 lbf ft)
Pinion Cover Capscrews Drive Axle to Frame Mounting Capscrews
19 to 23 N•m (168 to 204 lbf in) 820 to 902 N•m (605 to 665 lbf ft)
Axle Shaft Capscrews Drive Shaft Capscrews
Cushioned Tire Trucks 90 to 99 N•m (66 to 30 to 37 N•m (22 to 27 lbf ft)
73 lbf ft)
Pneumatic Tire Trucks 90 to 108 N•m (66 to Fill/Level Plugs
80 lbf ft) 40 N•m (29.5 lbf ft)
Brake Assembly Mounting Manifold Retaining Capscrews

255 to 306 N•m (188 to 225.7 lbf ft) 19 to 22 N•m (14 to 16 lbf ft)
Drain Plug Parking Brake Flange Socket-Head Screws

50 to 55 N•m (37 to 41 lbf ft) 60 N•m (44.25 lbf ft)
Bearing Cap Capscrews Self-Adjust Screws

225 to 270 N•m (166 to 199 lbf ft) 10 N•m (88.5 lbf in)
Drop Box Housing Trumpet Arm Capscrews

19 to 23 N•m (168 to 204 lbf in) 85 N•m (62.7 lbf ft)
Differential Cover Capscrews Transmission Isolator Bolt

19 to 23 N•m (168 to 204 lbf in) 225 to 250 N•m (166 to 184 lbf ft)
Axle to Differential Housing Wheel Hub Retaining Nut

Cushioned Tire Trucks 90 to 99 N•m (66 to 400 N•m (295 lbf ft)
73 lbf ft)
Pneumatic Tire Trucks 225 to 248 N•m (166 to Wheel Hub Support Socket-Head Screws
183 lbf ft) 85 N•m (62.7 lbf ft)
Thrust Screw Wheel Nuts

Pneumatic Trucks Only 68 to 95 N•m (50 to 450 to 500 N•m (332 to 369 lbf ft)
70 lbf ft)
TRANSMISSION - IRON HOUSING
Differential Carrier Halves Capscrews
125 to 145 N•m (92 to 107 lbf ft) Transmission Mounting Bracket Capscrews
66 to 73 N•m (49 to 54 lbf ft)
33
Torque Specifications 8000 SRM 1763
Transmission to Drive Axle Bolt TRANSMISSION - ALUMINUM HOUSING

225 to 250 N•m (166 to 184 lbf ft)
Transmission Mounting Bracket Capscrew
Transmission Housing Bolts 66 to 73 N•m (49 to 54 lbf ft)
38 N•m (28 lbf ft)
Transmission to Drive Axle Bolt
Drive Plate to Torque Converter Capscrews 225 to 250 N•m (166 to 184 lbf ft)
55.6 N•m (41 lbf ft)
Transmission Housing Bolts
Chain Drive Assembly 38 N•m (28 lbf ft)
38 N•m (41 lbf ft)
Hydraulic Gear Pump to Transmission Flange
Torque Converter Housing Capscrews Head Capscrews
38 N•m (41 lbf ft) 38 N•m (28 lbf ft)
Hydraulic Gear Pump to Transmission Flange Variable Displacement Pump to Transmission
Head Capscrews Flange Head Capscrews
38 N•m (28 lbf ft) 38 N•m (28 lbf ft)
Variable Displacement Pump to Transmission Charge Pump to Transmission Capscrews
Flange Head Capscrews 19 N•m (168 lbf in)
38 N•m (28 lbf ft)
Flywheel Housing to Torque Converter Hous-
Charge Pump to Transmission Capscrews ing Hex Head Capscrews and Flange Bolts
38 N•m (28 lbf ft)
First pass, torque in star pattern to
Access Cover Capscrews
6 N•m (53 lbf in)
19 N•m (168 lbf in)
Second pass, torque in star pattern to
Stator Support Capscrews
19 N•m (168 lbf in) 38 N•m (28 lbf ft)
Transmission Enable Valve Capscrews Gear Cover Capscrews

3 to 4 N•m (27 to 35 lbf in) 19 N•m (168 lbf in)
Forward and Reverse Valves Capscrews Yoke Flange Head Capscrew

3 to 4 N•m (27 to 35 lbf in) 77 N•m (57 lbf ft)
Control Valve Mounting Capscrews Proportional Valve Capscrews

13.3 N•m (118 lbf in) initial 3 to 4 N•m (27 to 35 lbf in)
19 N•m (168 lbf in) final
Cover Plate to Torque Converter Housing
Torque Converter Housing Cover Plate Capscrews
7.9 N•m (5.8 lbf ft) 7.9 N•m (69.9 lbf in)
Torque Converter Housing Cover ENGINE - PSI 2.4L DUAL FUEL

19 N•m (168 lbf ft)
Cooling Fan
Speed Sensor Capscrew 27 N•m (239 lbf in)
6.9 N•m (5 lbf ft)
Alternator Pully Nut
Transmission Input/Output Shaft Speed Sen- 58.4 to 78.9 N•m (43.1 to 58.2 lbf ft)
sor Capscrew
6.9 N•m (5 lbf ft) Bearing Cap Bolt
24.5 N•m (18 lbf ft)
+ 90° to 100°
34
Camshaft Position Sensor Mounting Screw Oil Pump Cover Screw, Lower
7.9 N•m (70 lbf in) 16 N•m (141 lbf in)
Camshaft Retainer Screw Oil Pan Mounting Screws

18 N•m (159 lbf in) 7 N•m (62 lbf in)
Coolant By-Pass Fitting Back of Cylinder Engine Oil Pump Cover Assembly to Engine
Head Block
24 N•m (212 lbf in) 24 N•m (212 lbf in)
Coolant Temperature Sensor Engine Oil Pump Drive Gear to Counterbal-

16 to 23 N•m (142 to 204 lbf in) ance Shaft
36 N•m (26 lbf ft)
Coolant Inlet Pipe Back of Cylinder Head
13 N•m (115 lbf in) Engine Oil Filter Pick-up Screen to Engine
Block Mounting Bolt
Connecting Rod Cap Nut 19 N•m (168 lbf in)
18 to 22 N•m (159 to 194 lbf in)
Flywheel Bolts
+ 90° to 100° 70 N•m (51 lbf ft)
Coolant Temperature Sensor Housing Flywheel Housing Bolts
19 N•m (168 lbf in) 70 N•m (51 lbf in)
Counterbalance Shaft Belt Shield Oil Filter Adapter
11 N•m (97 lbf in) 19 N•m (168 lbf in)
Counterbalance Shaft Belt Sprocket Rocker Arm Bolt
45 N•m (33 lbf ft) 31 N•m (23 lbf ft)
Counterbalance Shaft Belt Tensioner Pulley Oil Pressure Switch
19 N•m (168 lbf in) 15 to 19 N•m (133 to 168 lbf in)
Crankshaft Position Sensor Mounting Screw Starter Solenoid Nut (B Terminal)
4 to 5 N•m (35 to 44 lbf in) 12 N•m (106 lbf in)
Crankshaft Pulley Bolt Timing Belt Camshaft Sprocket Bolt
24 N•m (18 lbf ft) 88 N•m (65 lbf ft)
Crankshaft Rear Main Seal Retainer Timing Belt Crankshaft Sprocket Bolt
11 N•m (97 lbf in) 54 N•m (40 lbf ft)
Cylinder Head Bolt Timing Belt Tensioner Arm Bolt
76 to 80 N•m (56 to 59 lbf ft) 22 N•m (195 lbf in)
Loosen completely and then tighten to Timing Belt Tensioner Auto Tensioner Bolt
24 N•m (212 lbf in)
18 to 22 N•m (159 to 194 lbf in)
Timing Belt Tensioner Idler Pulley Bolt
Cylinder Head Cover Screw 35 N•m (25 lbf ft)
3.9 N•m (34.5 lbf in)
Timing Belt Tensioner Pulley Bolt
Oil Pan Drain Plug 48 N•m (35 lbf ft)
39 N•m (28 lbf ft)
Timing Belt Tensioner Pulley Bracket Bolt
Oil Pump Cover Screw, Upper 22 N•m (195 lbf in)
10 N•m (88.5 lbf in)
35
Timing Gear Case Lower Cover Mounting Flywheel Adapter Capscrews

Screw 52 N•m (38 lbf ft)
11 N•m (97 lbf in)
Flywheel to Torque Converter Capscrew
Timing Gear Case Plate Mounting Screw 55 N•m (41 lbf ft)
24 to 27 N•m (18 to 20 lbf ft)
Torque Converter Housing
Thermostat Cover Bolt 55 N•m (41 lbf ft)
24 N•m (212 lbf in)
Thermostat Cover Capscrews
Thermostat Housing Bolt 23 to 28 N•m (17 to 21 lbf ft)
24 N•m (212 lbf in)
Engine Oil Drain Plug
Water Pump Bolt 20 to 24 N•m (177 to 212 lbf in)
14 N•m (124 lbf in)
Fuel Filter/Water Separator Retaining Ring
ENGINE - YANMAR 2.6L, 3.0L, AND 3.3L 15 to 20 N•m (133 to 177 lbf in)
DIESEL
ENGINE - KUBOTA 2.5L LPG
Cylinder Head Bolt
Alternator Pulley Nut
First Pass 49 to 59 N•m (36 to 43 lbf ft)
58 to 79 N•m (43 to 58 lbf ft)
Second Pass 103 to 113 N•m (76 to 83 lbf ft)
Camshaft Retainer Capscrews
See Yanmar Diesel Engines 0600SRM1205
27 N•m (239 lbf in)
for torque tightening sequence.
Camshaft Sensor Retaining Screws
Connecting Rod Bolt
9.8 to 11.3 N•m (87 to 100 lbf in)
54 to 59 N•m (40 to 43 lbf ft)
Crankshaft Bearing Case Cover Mounting
Flywheel Set Bolt
Screw
155 N•m (114 lbf ft)
23.5 to 27.5 N•m (17.4 to 20.2 lbf ft)
Bearing Cap Set Bolt
Crankshaft Main Bearing Cap Capscrews
108 to 118 N•m (80 to 87 lbf ft)
First Pass 69 to 74 N•m (51 to 54 lbf ft)
Crankshaft Pulley Set Bolt
Crankshaft Sensor Capscrew
117.6 N•m (86.7 lbf ft)
9.8 to 11.3 N•m (87 to 100 lbf in)
Fuel Pump Drive Gear Set Nut
Coil Mounting Capscrews
59 to 69 N•m (44 to 51 lbf ft)
9.8 to 11.3 N•m (87 to 100 lbf in)
Fuel Injectors
Connecting Rod Screws
39 N•m (29 lbf ft)
40 to 45 N•m (30 to 33 lbf ft)
Fuel Return Line Retaining Nuts
Coolant Temperature Sensor
44 N•m (33 lbf ft)
17 to 20 N•m (150 to 170 lbf in)
Engine Mount to Engine
Cylinder Head Bolts
52 N•m (38 lbf ft)
93 to 98 N•m (69 to 72 lbf ft)
Isolator Lock Nut
See Kubota Spark Ignited 2.5L LPG
150 N•m (111 lbf ft)
0600SRM1670 for torque tightening se-
Alternator Adjustment Bracket Bolt quence.
26 N•m (230 lbf in)
Cylinder Head Cover Screws
Alternator Pivot Bolt 6.8 to 11.3 N•m (60 to 100 lbf in)
30 N•m (22 lbf ft)
36
DEPR Mounting Screw Throttle Body Mounting Screw

3.0 to 4.0 N•m (27 to 35 lbf in) 7.0 to 9.0 N•m (62 to 80 lbf in)
ECU Mounting Screw Water Pump Bolts

5.0 to 8.0 N•m (44 to 71 lbf in) 20 to 30 N•m (15 to 22 lbf in)
Exhaust Manifold to Head Nuts KUBOTA 2.4L DIESEL

29 to 34 N•m (22 to 25 lbf ft)
Injector Clamp Bolt
Fan Drive Pulley 24 to 27 N•m (18 to 20 lbf ft)
137 to 157 N•m (101 to 115 lbf ft)
Cylinder Head Cover Screw
Flywheel Guide Capscrews 6.87 to 11.2 N•m (60.8 ti 99.1 lbf in)
98 to 108 N•m (72 to 79 lbf ft)
Inject Pipe Cap Nut
Idle Gear Shaft Mounting Screw 25 to 29 N•m (18 to 21 lbf ft)
10 to 11 N•m (89 to 97 lbf in)
Oil Pressure Switch Screw
Knock Sensor Mounting Screw 15 to 19 N•m (133 to 168 lbf in)
15 to 25 N•m (133 to 221 lbf in)
Oil Separator Case
LPG Mixer Assembly Mounting Screw 9.5 to 10.5 N•m (84 to 93 lbf in)
7.0 to 9.0 N•m (62 to 80 lbf in)
Muffler Flange Screw
MAP Sensor Mounting Screw 24 to 27 N•m (18 to 20 lbf ft)
3.0 to 4.0 N•m (27 to 35 lbf ft)
Temperature Sensor
Oil Cooler Joint Screw 25 to 34 N•m (18 to 25 lbf ft)
39 to 49 N•m (29 to 36 lbf ft)
Differential Pressure Pipe
Oil Pan Drain Plug 16 to 22 N•m (142 to 195 lbf in)
32 to 37 N•m (24 to 27 lbf ft)
Supply Pump Mounting Nut
Oil Pump Gear Mounting Nut 24 to 27 N•m (18 to 20 lbf ft)
79 to 88 N•m (58 to 65 lbf ft)
Common Rail Mounting Screw
Oil Pressure Sensor 24 to 27 N•m (18 to 20 lbf ft)
15 to 20 N•m (11 to 15 lbf ft)
Coolant Temperature Sensor
PCV Valve 16 to 23 N•m (142 to 204 lbf in)
16 to 24 N•m (12 to 18 lbf ft)
Camshaft Position Sensor Mounting Screw
Rocker Arm Bracket Bolts 4 to 5 N•m (35 to 44 lbf in)
24 to 28 N•m (17 to 20 lbf in)
Crankshaft Position Sensor Mounting Screw
Starter B Terminal Nut 4 to 6 N•m (35 to 53 lbf in)
6 to 12 N•m (53 to 106 lbf in)
Rocker Arm Bracket Screw
Spark Plugs 24 to 27 N•m (18 to 20 lbf ft)
25 to 29 N•m (18 to 22 lbf ft)
Cylinder Head Mounting Screw
Thermostat Cover Capscrews 93.2 to 98.1 N•m (68.8 to 72.3 lbf ft)
20 N•m (15 lbf ft)
Fan Drive Pulley Mounting Nut
Thermostat Housing Capscrews 138 to 156 N•m (102 to 115 lbf ft)
11 N•m (97 lbf in)
37
Camshaft Set Screw Main Bearing Case Screw 2

24 to 27 N•m (18 to 20 lbf ft) 69 to 73 N•m (51 to 54 lbf ft)
Connecting Rod Screw Starter B Terminal Nut

40 to 45 N•m (30 to 33 lbf ft) 5.9 to 11 N•m (52 to 97 lbf in)
Flywheel Screw Alternator Pulley Nut

98.1 to 107.9 N•m (72.4 to 79.6 lbf ft) 58 to 79 N•m (43 to 58 lbf ft)
Main Bearing Case Screw 1 Glow Plug

46 to 50 N•m (34 to 37 lbf ft) 15 to 19 N•m (11 to 14 lbf in)
38
TECHNICAL PUBLICATIONS
8000 SRM 1763 1/16 (12/15)(10/15)(9/15)(6/15)(5/15)

Capacities and Specifications: S2.0-3.5FT (S40-70FT, S55FTS) (H187) H2.0-3.5FT (H40-70FT) (P177)

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Capacities and Specifications: S2.0-3.5FT (S40-70FT, S55FTS) (H187) H2.0-3.5FT (H40-70FT) (P177)

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CAPACITIES AND

PART NO. 4120531 8000 SRM 1763

This section is for the following models:

S2.0-3.5FT (S40-70FT, S55FTS) [H187];

©2016 HYSTER COMPANY i

Lift Truck Lifting Capacity

Truck Drive Tires Steer Tires

Item Quantity Specifications

Item Quantity Specifications

API CJ-4 Only

Item Quantity Specifications

Item Quantity Specifications

Item Quantity Specifications

Item Quantity Specifications

Item PSI 2.4L Kubota 2.5L Yanmar Kubota 2.4L

(0.035 in.) (0.028 to 0.032 in.)

0.23 rad (13 °) be-

3.3L engine preset

3.0 L engine preset

65 amps @ 2500 rpm - Maximum Operating Temperature

65 amps @ 2400 rpm - Maximum Operating Temperature

Transmission Oil Pressures

Hydraulic System Relief Pressures

Table 2. Hydraulic Systems With Variable Displacement Pump

Stall Speeds (in RPM ±100 rpm)

Lowering speed is measured in meters/sec with full

Table 3. Lift Truck Models S2.0-3.5FT (S40-70FT, S55FTS) (H187)

Table 3. Lift Truck Models S2.0-3.5FT (S40-70FT, S55FTS) (H187) (Continued)

Table 4. Lift Truck Models H2.0-3.5FT (H40-70FT) (P177)

Lowering M/Sec Lifting M/Sec

Table 4. Lift Truck Models H2.0-3.5FT (H40-70FT) (P177) (Continued)

Lowering M/Sec Lifting M/Sec

**Information applies to lift truck models H60FT

***Information applies to lift truck models H3.0FT

Table 5. Kubota 2.5L LPG Engine With Fixed Displacement Pump

Lowering M/Sec Lifting M/Sec

Lowering M/Sec Lifting M/Sec

Table 6. Kubota 2.5L LPG Engine With Variable Displacement Pump

Lowering M/Sec Lifting M/Sec

Lowering M/Sec Lifting M/Sec

Table 7. Kubota 2.4L Diesel Engine with Fixed Displacement Pump

Engine Mast Lowering M/Sec Lifting M/Sec

Power 2-Stage 0.47 0.53 0.56 N/A N/A 0.54 0.53

Table 8. Kubota 2.4L Diesel Engine with Variable Displacement Pump

Engine Mast Lowering M/Sec Lifting M/Sec

3-Stage 0.47 0.54 0.52 0.48 0.48 N/A N/A

Table 9. Yanmar 2.6L Diesel Engine with Fixed Displacement Pump

Engine Mast Lowering M/Sec Lifting M/Sec

ECO 2-Stage N/A N/A N/A N/A N/A N/A N/A

Engine Mast Lowering M/Sec Lifting M/Sec

ECO 2-Stage 0.47 0.53 0.46 N/A N/A 0.44 N/A

Engine Mast Lowering M/Sec Lifting M/Sec

ECO 2-Stage N/A N/A N/A N/A N/A N/A N/A

Engine Mast Lowering M/Sec Lifting M/Sec

Engine Mast Lowering M/Sec Lifting M/Sec

Engine Mast Lowering M/Sec Lifting M/Sec

Table 15. S2.0-3.5FT (S40-70FT, S55FTS) (H187) Lift Truck Models*

Forward Tolerance Back Tolerance

Table 16. H2.0-3.5FT (H40-70FT) (P177) Lift Truck Models*

Forward Tolerance Back Tolerance

Forward Tolerance Back Tolerance

Forward Tolerance Back Tolerance

Front End Equipment - Mast Creep