Professional Documents
Culture Documents
SUPERVISOR
S30-35FT, S40FTS [E010, F010];
H1.6-1.8FT, H2.0FTS
(H30-35FT, H40FTS) [F001, G001];
S2.0-3.5FT (S40-70FT, S55FTS ) [F187, G187, H187];
H2.0-3.5FT (H40-70FT) [L177, N177, P177];
S4.0-5.5FT, S5.5FTS ([S80-120FT, S80-100FTBCS, S120FT,
S120FTPRS) [G004, H004, J004];
H4.0FT5, H4.0FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT
(H80-120FT) [N005, P005, R005, S005, U005];
S6.0-7.0FT (S135-S155FT) [D024, E024, F024, G024];
H6.0-7.0FT (H135-155FT) [H006, J006, K006, L006];
H8.0-9.0FT, H8.0FT9 (H170-190FT, H175FT36)
[A299, B299, C299]
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Table of Contents
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Description .......................................................................................................................................................... 1
Dash Display Menu Access .................................................................................................................................1
Menu Navigation .....................................................................................................................................................2
Standard Display ................................................................................................................................................ 2
Main Menu ...............................................................................................................................................................2
Passwords Menu ......................................................................................................................................................3
Password Administration ....................................................................................................................................... 3
Add Password ......................................................................................................................................................3
Delete Password ..................................................................................................................................................4
Edit Password ..................................................................................................................................................... 4
Other Password Functions ......................................................................................................................................5
Operator Passwords - Enable/Disable ............................................................................................................... 5
Password Time-Out Delay ..................................................................................................................................5
Passwords - Number Wrong to Disable ............................................................................................................. 6
Lockout Reset Password ..................................................................................................................................... 6
View Password Log ............................................................................................................................................. 6
View Versions .......................................................................................................................................................... 7
VSM Versions ......................................................................................................................................................7
Dash Display Versions ........................................................................................................................................8
Engine Controller Version ..................................................................................................................................9
Transmission (Xmsn) Controller Version ........................................................................................................ 10
Truck Serial Number ........................................................................................................................................ 11
Diagnostics .............................................................................................................................................................11
View Fault Log .................................................................................................................................................. 11
Set Travel and Braking .........................................................................................................................................12
Speed Limit ....................................................................................................................................................... 12
Acceleration Rate .............................................................................................................................................. 13
Auto-Deceleration Rate .....................................................................................................................................14
Set Power Reversal Rate .................................................................................................................................. 15
Set Inching/Brake Overlap ...............................................................................................................................16
Setup Display Menu ..............................................................................................................................................17
Set Operator Language .....................................................................................................................................17
Set Units ............................................................................................................................................................18
Set Time Format (12/24 Hour) ......................................................................................................................... 18
Set Daylight Saving Time .................................................................................................................................18
Set Time .............................................................................................................................................................22
Set Date Format ................................................................................................................................................22
Set Date ............................................................................................................................................................. 23
Setup Hydraulics ...................................................................................................................................................24
Return to Set Tilt Delay/On/Off ....................................................................................................................... 24
Setup General Items ............................................................................................................................................. 25
Light Shutdown Time-Out ............................................................................................................................... 25
Impact Sensor - Enable/Disable ....................................................................................................................... 26
Impact Sensor - Soft Impact Settings .............................................................................................................. 26
Impact Sensor - Hard Impact Settings ............................................................................................................ 27
Adjust Impact Sensor Settings .........................................................................................................................28
Initial Adjustment of Soft and Hard Impact Settings ................................................................................ 30
Readjustment of Soft and Hard Impact Settings ........................................................................................30
Impact Sensor - Impact Alarm/Shutdown Reset .............................................................................................32
ii
2200 SRM 1130 General
General
DESCRIPTION
NOTE: Initial setup of operator/supervisor
passwords must be done by a qualified dealer
technician with service level menu access.
Menu Navigation
STANDARD DISPLAY Any time an optional value is changed within a
menu, pressing the ∗ key will take you to the Exit
Upon successful entry of your supervisor password, Options menu where you will have the opportunity
you will be directed to the Main Menu. Using the to return to the previous menu, exit the menu sys-
scroll keys #4 and #5, scroll through the menu tem without saving any changes, or save your
choices until you see the selection you want to ac- changes and exit the menu system. See Table 2.
cess. Press the ∗ (enter) key to access that selec-
tion. The Main Menu will only include the menus Some menus may contain several optional values
that are accessible with a supervisor password. that can be adjusted. It is not necessary to exit the
menu after each adjustment and re-enter the menu
The ∗ (enter) key is used to make selections within to make multiple changes within a menu. After
a menu. The #4 and #5 scroll keys allow you to making a change to an optional value, use the Back
move from menu to menu. 1 Level option to re-enter the menu, scroll to the
next option to be adjusted, and make the change.
Each menu (except the Main Menu) will have a After all adjustments have been made, press the *
Back One Level option within the menu options at key to access the Exit Menu and save your changes.
that level. Use the scroll keys #4 and #5 to access
this option. Press the ∗ (enter) key to select this op-
tion and return to the previous menu.
Main Menu Save All Changes and Exit Press * Key to Save
Save and Exit Press * Key Menu - Yes Changes and Return to
Menu
↑ ↑
SCROLL SCROLL
↓ ↓
Main Menu Cancel Save Press * Key to Exit and
Exit Without Saving Return to Menu Return to Menu
Main Menu
NOTE: Depending upon how the lift truck is equip- • Set Travel and Braking
ped, some of the functions described in this section • Setup Hydraulics
may not be included in the on-board menu struc-
ture for a particular lift truck. • Setup Display
• Setup General Items
Upon entering the Main Menu from the password • Calibrations
entry screen, the following menu functions are visi-
ble to the supervisor: • Save and Exit
• Passwords
• Diagnostics
Passwords Menu
NOTE: Personnel assigned with a supervisor level Password, Edit Password, Operator Passwords En-
password cannot add, change, or delete service able/Disable, Password Time-Out Delay, and Pass-
level passwords. words – Number Wrong to Disable. These functions
are not available to anyone using an operator pass-
Within the Passwords Menu, the supervisor has ac- word.
cess to the following additional dash display func-
tions: View Password Log, Add Password, Delete
Password Administration
ADD PASSWORD Supervisor - Same rights as the Service
level password except the Supervisor level
NOTE: cannot add, change, or delete Service level
passwords.
• Personnel assigned with a supervisor level
password cannot add, change, or delete serv- Service Technician - Has all rights al-
ice level passwords. lowed for Operator, Lockout Reset and Su-
pervisor passwords, plus the ability to add,
• The Vehicle System Manager can hold up to
delete, and edit Service passwords; view all
250 passwords. This can be in any combina-
diagnostic information, and adjust all service
tion of user, supervisor, or service passwords.
access parameters within the pre-set limits.
On trucks equipped with the hood switch op-
After entering the Add Password menu, enter the
tion, a Service password allows truck to be
new user's five-digit password using the number
started with hood open.
*
keys and press the key to add the password. See
Table 3. You will be asked to enter the password If the password is accepted, the display will return
type. to the Add Password menu. Scroll to the Exit Op-
tions menu and choose the appropriate action.
Select:
Operator - Allows truck operation.
Lockout Reset - Allows supervisor to reset
the password function after password lockout
has been enabled.
Main Menu Passwords Enter Pass- Enter 5-Digit Password Password Type Select 1 Op-
Passwords Press * Key Add Password Press * Key word and Press * Key Operator erator Type
↑ ↑
SCROLL SCROLL
↓ ↓
Passwords Password Type
Back 1 Level Lockout Reset
↑
SCROLL
↓
Password Type
Supervisor
After entering the Edit Password menu, enter the password type and press the * key to store the se-
lection.
password you want to edit and press the key. If *
the password entered for editing has not been If you want to continue making edits, select the
stored in the dash display, the next higher stored Save and Return option to return to the Edit Pass-
password will be displayed. Use the scroll keys to word menu. If you are finished making changes,
scroll through the stored passwords. Use the key * scroll to the Exit Options menu and choose the ap-
to select a password for editing. See Table 5. The propriate action.
password and password type information for the
PASSWORD TIME-OUT DELAY See Table 7. The delay must be entered in one-mi-
nute increments up to five minutes. For delay lon-
If your lift truck is configured for optional operator ger than five minutes, the delay must be entered in
passwords, this function can be used to select the five-minute increments. The maximum delay that
amount of time an operator can turn OFF the lift can be entered is 30 minutes. After entering the de-
truck and RESTART the lift truck without having lay, press the * key to access the Exit Options
to re-enter operator's password. menu and choose the appropriate action.
Main Menu Passwords Time- Time-Out Delay Select Delay from Available
Passwords Press * Key Out Delay Press * Key 30 Minutes Selections and Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Passwords Time-Out Delay
Back 1 Level 0 Minutes
PASSWORDS - NUMBER WRONG TO choose to deactivate this function and allow unre-
DISABLE stricted log-in attempts. After making your selec-
tion, press the *key to access the Exit Options
This function is used to select the number of times menu and choose the appropriate action.
an operator can enter an incorrect password before
disabling further access to the lift truck.
LOCKOUT RESET PASSWORD provides the supervisor with the following informa-
tion – password, date, and the engine hourmeter
If the operator continues to enter an incorrect pass- reading at the time of log-in each time a password
word and activates the lockout feature above, the has been entered into the dash display. If the truck
system must be reset by someone with a lockout re- has been accessed by a service technician, the log
set password, a supervisor password, or a service will show a SERV entry.
technician password. The supervisor can assign a
lockout reset password to anyone using the Pass- The supervisor can scroll through the log entries
words menu. Enter the password using the Add using the scroll keys. Pressing the *
key at any
Password menu and select Lockout Reset for the time will return the display to the Passwords
password type. This allows the person assigned the menu.
lockout reset password to unlock the lift truck with-
out allowing access to other dash display menu
functions.
View Versions
Upon entering the View Versions Menu from the VSM VERSIONS
Main Menu, the following menu functions are visi-
ble to the supervisor: This function allows the supervisor access to the
• Vehicle Systems Manager hardware, software, and configuration versions cur-
rently installed on the lift truck.
• Dash Display
• Engine Controller (if equipped) From the View Versions menu, select the Vehicle
• Transmission (Xmsn) Controller (if equipped) System Manager menu and press the * key. Using
• Truck Serial Number the scroll keys, you can view the hardware, soft-
ware, and configuration versions of the vehicle sys-
Use the scroll keys to move to the desired function tem manager. See Table 10. Select Back One Level,
and press the * key to select the function. then press the * key to return to the previous
menu.
↑
SCROLL
↓
Vehicle Syst Manager XXXXXXXX
Software
↑
SCROLL
↓
Vehicle Syst Manager XXXXXXXX
Config
↑
SCROLL
↓
Vehicle Syst Manager
Back One Level
DASH DISPLAY VERSIONS From the View Versions menu, select the Dash Dis-
play menu and press the * key. Using the scroll
This function allows the supervisor access to the keys, you can view the hardware, software, and
hardware, software, and configuration versions of configuration versions of the dash display. See Ta-
the dash display currently installed on the lift ble 11. Select Back One Level, then press the * key
truck.
to return to the previous menu.
ENGINE CONTROLLER VERSION From the View Versions menu, select the Engine
Controller menu and press the * key. Using the
If lift truck is equipped with Engine Controller Ver- scroll keys, you can view the hardware and soft-
sion, this function will allow the supervisor access ware versions of the engine controller. See Ta-
to the hardware and software versions of the en- ble 12. Select Back One Level, then press the * key
gine controller currently installed on the lift truck.
to return to the previous menu.
TRANSMISSION (XMSN) CONTROLLER From the View Versions menu, select the Xmsn
VERSION Controller menu and press the * key. Using the
scroll keys, you can view the hardware and soft-
If lift truck is equipped with Transmission Control- ware versions of the transmission controller. See
ler Version, this function will allow the supervisor Table 13. Select Back One Level, then press the *
access to the hardware and software versions of the key to return to the previous menu.
optional transmission controller currently installed
on the lift truck.
TRUCK SERIAL NUMBER From the View Versions menu, select the Truck Se-
rial Number menu and press the * key to view the
This function allows the supervisor access to the truck serial number. See Table 14. Select Back One
truck serial number. Level, then press the * key to return to the previ-
ous menu.
Diagnostics
Upon entering the Diagnostics Menu from the Main VIEW FAULT LOG
Menu, the following menu function is visible to the
supervisor: This function will allow the supervisor to view all
• View Fault Log faults stored in the VSM. All fault codes will be dis-
played with the most recent fault listed first. See
For a complete description of the Diagnostic func- Table 15.
tions accessible through the Dash Display. See the
Diagnostic Troubleshooting Manual
9000SRM1112.
ACCELERATION RATE From the Travel and Braking menu, select Set Ac-
* key. See Table 17. Select
celeration and press the
If the lift truck is configured for optional Dura- a number from 1 to 10 and press the * key to save
Match Plus or DuraMatch Plus2 transmissions,
your selection and access the Exit Options menu.
this function can be used to adjust the travel rate of
acceleration. The rate of acceleration can be adjus-
ted using a scale of 1 to 10. Using a setting of 10
will result in the fastest rate of acceleration. Using
a number lower than 10 will result in a slower rate
of acceleration.
AUTO-DECELERATION RATE From the Travel and Braking menu, select Set
Auto-Decel and press the * key. See Table 18. Se-
If the lift truck is configured for optional Dura- lect a number from 1 to 10 and press the * key to
Match, DuraMatch Plus, or DuraMatch Plus2
save your selection and access the Exit Options
transmissions, this function can be used to adjust
menu.
the travel rate of deceleration when the accelerator
pedal is released. The rate of deceleration can be
adjusted using a scale of 1 to 10. Using a setting of
10 will result in the fastest rate of deceleration. Us-
ing a number lower than 10 will result in a slower
rate of deceleration.
SET POWER REVERSAL RATE From the Travel and Braking menu, select Power
Reversal and press the * key. See Table 19. Select a
If the lift truck is configured for optional Dura- number from 1 to 10 and press the * key to save
Match, DuraMatch Plus, or DuraMatch Plus2
your selection and access the Exit Options menu.
transmissions, this function can be used to adjust
the travel rate of deceleration when the truck is re-
quired to reverse direction while traveling. The rate
of deceleration can be adjusted using a scale of 1 to
10. Using a setting of 10 will result in the fastest
rate of deceleration. Using a number lower than 10
will result in a slower rate of deceleration.
SET INCHING/BRAKE OVERLAP setting of 10 will result in the most overlap. Using
a setting of 1 will result in the transmission being
This function is available on lift trucks equipped decoupled before brake system pressure begins to
with a two speed Basic Powershift transmission rise (no overlap).
shown below
Typically, overlap will be set low if high rpm hy-
• S30-35FT, S40FTS (E010, F010)
draulic operation is required at low travel speeds.
• H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) High overlap is typically used to hold the lift truck
(F001, G001) in position at low travel speed when operating on
• S2.0-3.5FT (S40-70FT, S55FTS) (F187, uneven or sloped terrain.
G187, H187)
From the Travel and Braking menu, select Set
• H2.0-3.5FT (H40-70FT) (L177, N177, P177)
Inch/Brk Overlap and press the * key. See Ta-
• S4.0-5.5FT, S5.5FTS (S80-120FT,
ble 20. Select a number from 1 to 10 and press the
S80-100FTBCS, S120FTS, S120FTPRS)
(G004, H004, J004) * key to save your selection and access the Exit Op-
tions menu.
• H4.0FT5/FT6, H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80-120FT) (N005, P005, R005,
S005, U005)
Use this function to change the amount of overlap
between the brake and the transmission. The over-
lap can be adjusted using a scale of 1 to 10. Using a
Main Menu Setup Display Set Units (SI/Imp) Select Units and
Press * Key Press * Key
Setup Display Set Units (SI/Imp) Units - Imperial (Eng) Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Display Set Units (SI/Imp)
Back 1 Level Units - SI (Metric)
SET TIME FORMAT (12/24 HOUR) Using the scroll keys, select between a 12-hour for-
mat or a 24-hour format. See Table 23. After mak-
This function allows the supervisor to select the for- ing your selection, press the *
key to access the
mat used by the dash display. Exit Options menu and choose the appropriate ac-
tion.
Main Menu Setup Display Set Time 12/24 Hr Select Time Format and
Press * Key Press * Key
Setup Display Set Time 12/24 Hr Set Time 12 Hr Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Display Set Time 12/24 Hr
Back 1 Level Set Time 24 Hr
SET DAYLIGHT SAVING TIME Scroll to Daylight Save End, press the key and *
select the number of the month daylight saving
This function allows the supervisor to enable or dis-
able the use of daylight saving time on the dash *
time is to end. Press the key again, select the day
display. When daylight saving time is enabled, the of the month daylight saving time is to end and
supervisor can select the month and day daylight press the * key to access the exit menu selections.
saving time will start and the month and day day-
light saving time will end. NOTE: You have the option of specifying either the
date or the day of the week to start or stop daylight
To enable daylight saving time, select Daylight saving time. See the menu options.
Save On and press the * key.
*
Scroll to Daylight Save Start, press the key, and
select the number of the month daylight saving
time is to start. See Table 24. Press the key *
again, select the day of the month daylight saving
time is to start and press the * key.
Set
Setup Daylight Select On
Main Daylight or
Display Save
Menu Press * Press * Saving Press * Off and
Set On/Off
Setup Key Key Daylight Key
Daylight Daylight Press *
Display Save
Saving Save On Key
On/Off
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Daylight
Display ↑ Save
Back SCROLL On/Off
One ↓ Daylight
Level Save Off
Select
Select
Daylight
the Day
Saving
of the
Set Daylight Start
Daylight Month
Daylight Save Month
Press * Save from
Saving Start from
Start Available
Daylight Key Month Available Selection
Save Start 12 Selections Day 31
s and
and
Press *
Press *
Key
Key
↑ ↑
SCROLL SCROLL
↓ ↓
Daylight
Daylight
Save
Save
Start
Start
Month
Day 01
01
↑
SCROLL
↓
Select
the Day
of the
Week
Daylight Daylight from
Save Press * Save Availabl
Start Key Start e
Day Last Last Su Selectio
ns and
Press *
Key
↑
SCROLL
↓
Daylight
Save
Start
Last Sa
↑ ↑
SCROLL SCROLL
↓ ↓
Select
the Day
of the
Week
Daylight Daylight from
Save Press * Save Availabl
Start Key Start e
Day 1st 1st Su Selectio
ns and
Press *
Key
↑
SCROLL
↓
Daylight
Save
Start
1st Sa
Select Select
Daylight the Day
Saving of the
Set Daylight End Daylight Month
Daylight Save Month from
Saving Press * End
Save
from End Available
Daylight Key Month Available
Day 31 Selection
Save End 12 Selections s and
and Press Press *
* Key Key
↑ ↑ ↑
SCROLL SCROLL SCROLL
↓ ↓ ↓
Set Daylight
Daylight
Daylight Save
Save
Saving End
End
Back One Month
Day 01
Level 01
↑
SCROLL
↓
Select
the Day
of the
Week
Daylight Daylight from
Save Press * Save Availabl
End Key End e
Day Last Last Su Selectio
ns and
Press *
Key
↑
SCROLL
↓
Daylight
Save
End
Last Sa
↑
SCROLL
↓
Select
the Day
of the
Week
Daylight Daylight from
Save Press * Save Availabl
End Key End e
Day 1st 1st Su Selectio
ns and
Press *
Key
↑
SCROLL
↓
Daylight
Save
End
1st Sa
Main Setup Set Time Change Set Time Set Time Change
Change Mi-
Menu Press * Display Press * Set Time Hours and Set Time Set Time am/pm
nutes and
Setup Key Set Time Key XX:XX pm Press * XX:XX pm XX:XX pm and Press
Press * Key
Display Key * Key
SET DATE FORMAT After entering the Set Date Format menu, use the
scroll keys to select from the three options. See Ta-
This function allows the supervisor to select the for- *
ble 26. When finished, press the key to access the
mat for displaying the date on the dash display. Exit Options menu and choose the appropriate ac-
tion.
Main Menu Setup Display Set Date Format Make Selection and
Press * Key Press * Key
Setup Display Set Date Format Set Date mm/dd/yyyy Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Display Set Date Format
Back 1 Level Set Date dd/mm/yyyy
↑
SCROLL
↓
Set Date Format
Set Date yyyy/mm/dd
SET DATE ment using the * key. When finished, press the *
key to access the Exit Options menu and choose the
This function is used to set the date used by the on- appropriate action.
board clock in the dash display.
Main Setup Set Date Set Date Set Day Set Date Set Year
Set Month
Menu Press * Display Press * Set Date Set Date and Set Date and
and Press
Setup Key Set Date Key 08/02/2004 08/02/2004 Press * 08/02/2004 Press *
Display * Key Key Key
↑
SCROLL
↓
Setup
Display
Back 1
Level
Setup Hydraulics
RETURN TO SET TILT DELAY/ON/OFF From the Setup Hydraulics menu, select Tilt Set-
Point Delay and press the * key. See Table 28. Us-
If the lift truck is configured for optional return to ing the scroll keys, select the desired setting from
set tilt, this function can be used to set the time de- the menu selections. When finished, press the *
lay before allowing tilt to resume. This function is
key to save your selection and access the Exit Op-
adjusted by selecting a time period from the menu
tions menu.
selection. The function can be set to delay from 0.1
sec. to 3.0 sec. The function can also be deactivated
using the OFF setting. Using the continuous set-
ting will cause tilt to stop and hold at the set point
until the function is returned to neutral or the over-
ride button is pressed.
IMPACT SENSOR - SOFT IMPACT If your lift truck is configured for optional impact
SETTINGS sensor, this function allows the supervisor to set
the impact level and averaging time for soft (minor)
NOTE: The information in the following para- impacts. See Table 34 for the recommended impact
graphs describe how to navigate through the Setup sensor settings by truck capacity and tire type.
Menu and enter the data parameters for soft im-
pacts. For information on the recommended start- After entering the Impact Sensor Soft Impact Set-
ing values for the impact sensor settings based on tings menu, select the Soft Threshold Set menu and
truck capacity and tire type and for procedures on press the * key. See Table 31. Select the impact
how to adjust these values, see Adjust Impact Sen-
level from the selections listed and press the * key.
sor Settings.
Scroll to the Soft Averaging Time menu and press
Lift trucks equipped with the optional impact sen-
sor, leave the factory with the sensor deactivated the * key. Select the averaging time for the selec-
and set with default values (see Table 33). The im- tions listed and press the * key. If you are finished
pact sensor is equipped with an accelerometer that making changes, scroll to the Exit Options menu
measures the rate and time of truck deceleration and choose the appropriate action.
continuously and monitors how strong the decelera-
tion is and how long it lasts.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑ Scroll ↓
Select Impact
Soft Impact Set-
Setup General Items
Impact Sensor
Press * Impact Sensor
Soft Impact Settings
Press * tings Press * Soft Threshold Set
2.5 g
Level and
Key Key Soft Threshold Set Key Press * Key
↑ Scroll ↓
Soft Threshold Set
↑ Scroll ↓
0.2 g
↑ Scroll ↓
Soft Impact Set- Select Time
tings
Soft Averaging
Press * Soft Averaging Time
12 and Press *
Key
Time Key
↑ Scroll ↓
Soft Averaging Time
1
IMPACT SENSOR - HARD IMPACT If your lift truck is configured for optional impact
SETTINGS sensor, this function allows the supervisor to set
the impact level and averaging time for hard (ma-
NOTE: The information in the following para- jor) impacts.
graphs describe how to navigate through the Setup
Menu and enter the data parameters for hard im- After entering the Impact Sensor Hard Impact Set-
pacts. For information on the recommended start- tings menu, select the Hard Threshold Set menu
ing values for the impact sensor settings based on and press the * key. See Table 32. Select the im-
truck capacity and tire type and for procedures on
how to adjust these values, see Adjust Impact Sen-
pact level from the selections listed and press the *
key.
sor Settings.
Scroll to the Hard Averaging time menu and press
Lift trucks equipped with the optional impact sen-
sor, leave the factory with the sensor deactivated the * key. Select the averaging time for the selec-
and set with default values (see Table 33). The im- tions listed and press the * key. If you are finished
pact sensor is equipped with an accelerometer that making changes, scroll to the Exit Options menu
measures the rate and time of truck deceleration and choose the appropriate action.
continuously and monitors how strong the decelera-
tion is and how long it lasts.
↑ Scroll ↓
Select Im-
pact Level
Setup General Items Impact Sensor Hard Impact Settings Hard Threshold Set
Impact Sensor Press * Key Hard Impact Settings Press * Key Hard Threshold Set Press * Key 3.0 g
and Press
* Key
↑ Scroll ↓
Hard Threshold Set
↑ Scroll ↓
0.5 g
↑ Scroll ↓
Select
Time and
Hard Impact Settings Hard Averaging Time
Hard Averaging Time Press * Key 2 Press *
Key
↑ Scroll ↓
Hard Averaging Time
1
Initial Adjustment of Soft and Hard Impact • Was the operator bulldozing a load
Settings • Was the operator driving over rough or un-
even terrain
NOTE: When adjusting the impact sensor settings,
be sure to: • Was the impact a soft or hard one
• Record the truck identification number, ca- If no impacts are recorded during normal opera-
pacity, and tire type tions, the adjustment is complete. If impacts are re-
• Record all changes in settings and record all corded during normal operations, go to Readjust-
results from changes made ment of Soft and Hard Impact Settings.
It is important to remember if there have been any Readjustment of Soft and Hard Impact
increases to the default value difference between
Settings
the soft and hard threshold adjustment.
If the majority of impacts recorded during the ini-
Enter the starting values shown Table 34 based on
tial adjustment period are soft impacts, change the
the capacity of the lift truck and the type of tires
settings as follows:
used. Apply the brakes to bring the truck to an
abrupt stop. Read and record the value, from the • New soft impact threshold = old soft impact
dash display, that was triggered when abruptly threshold + 0.1 g
stopping the truck. Change the soft threshold to the • New hard impact threshold = new soft im-
next highest setting that is above the value that pact threshold + 0.3 g
was triggered when the truck was brought to an
abrupt stop. Record this value. If the majority of impacts recorded during the ini-
tial adjustment period are hard impacts, change
To adjust the hard threshold, take the soft thresh- the settings as follows:
old value and add 0.3 g. Record the hard threshold
• New hard impact threshold = old hard im-
value.
pact threshold + 0.1 g
Clear the impact event log (see Impact Sensor - • New soft impact threshold = no change
View Impact Event Log). Let the operator drive the
truck with the initial settings. Be sure to explain to After making the necessary adjustments, have the
the operator that the impact sensor settings are be- operator again operate the lift truck under normal
ing adjusted and to drive the truck under normal conditions to ensure that the adjustments are cor-
conditions. If an impact event happens, the follow- rect.
ing information must be known:
• Was the operator picking up or setting down
a load
Table 34. Recommended Starting Values for Impact Sensor Settings by Truck Capacity and Tire Type
Chassis Range Tire Type Soft Threshold Soft Averaging Hard Thresh- Hard Averag-
old ing
1-2T Cushion 0.6 g 7 0.9 g 1
1-2T Pneumatic 0.6 g 7 0.9 g 1
2-3T Cushion 0.6 g 7 0.9 g 1
2-3T Pneumatic 0.6 g 7 0.9 g 1
3.5T Cushion 0.5 g 7 0.8 g 1
3.5T Pneumatic 0.5 g 7 0.8 g 1
4-5T Cushion 0.5 g 7 0.8 g 1
4-5T Pneumatic 0.5 g 7 0.8 g 1
5.5T Cushion 0.4 g 7 0.8 g 1
5.5T Pneumatic 0.4 g 7 0.8 g 1
6-7T Cushion 0.4 g 7 0.8 g 1
6-7T Pneumatic 0.4 g 7 0.8 g 1
8T Pneumatic 0.4 g 7 0.8 g 1
9T Pneumatic 0.3 g 7 0.7 g 1
Main Menu
Setup General
Setup General Press * Key Items
Items
↑
SCROLL
↓
Setup General Impact Sensor Impact Reset
Items
Press * Key Impact Reset
Press * Key Cleared
Press * Key
Impact Sensor
IMPACT SENSOR - ALARM TIME After entering the Impact Sensor Alarm menu, en-
DURATION AND DEACTIVATION ter the amount of time to sound the alarm. See Ta-
ble 36. Enter the time in 15-second increments
If your lift truck is configured for optional impact from zero up to a maximum of 120 seconds. Scroll-
sensor, this function allows the supervisor to set ing down will allow you to have the alarm operate
the amount of time the impact alarm will sound af- continuously after detecting an impact. Press the *
ter detecting an impact. The supervisor can also key to access the Exit Options menu and choose the
make the alarm continuous using this function. appropriate action.
Main Menu
Setup General Items Press * Key Setup General Items
↑
SCROLL
↓
Impact Sensor
Setup General Items Impact Alarm Time
Impact Sensor Press * Key Impact Enable/Disa-
ble
Press * Key 0 Seconds Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Impact Sensor Impact Alarm Time
Impact Alarm Press * Key 120 Seconds
↑
SCROLL
↓
Impact Alarm Time
Continous
IMPACT SENSOR - VIEW IMPACT EVENT can be viewed by using the scroll keys to move
LOG through each entry. When finished viewing the log,
press the * key, scroll to the Exit Options menu,
If your lift truck is configured for optional impact and choose the appropriate action.
sensor, this function allows the supervisor to view
the log of the operator password, impact severity,
date, and time an impact event was recorded.
Main Menu
Setup General Items Press * Key Setup General Items
↑
SCROLL
↓
XXXXX (Op-
erator Pass-
Impact Sensor
Setup General Items Soft Impact word)
Impact Sensor Press * Key Impact Enable/
Disable
Press * Key 06/12/06 XXXXX PM Press * Key
(Time Impact
Occurred)
↑ ↑
SCROLL SCROLL
↓ ↓
Impact Sensor Hard Impact XXXXX (Op-
Impact Log Press * Key 06/12/06 erator Pass-
word)
XXXXX AM
(Time Impact
Occurred)
ENGINE MODE INDICATOR From the Setup General Items menu, select ECO-
eLo and press the * key. Using the scroll keys, se-
Generation 1 (ECO-eLo ONLY) lect to turn the ECO-eLo feature ON or OFF. See
Table 38. Press the * key to save your selection and
NOTE: Only lift truck models H2.0FT, H2.5FT,
H3.0FT, H3.5FT (L177) and H4.0FT5/FT6, access the Exit Options menu.
H4.5FTS5, H5.0-5.5FT (P005, R005, S005) can be
equipped with the optional ECO-eLo feature. When the ECO-eLo feature is turned ON, the maxi-
mum engine speed will be limited to a pre-defined
If the lift truck is equipped with this feature, this value (for example, 2100 rpm) that is specified in
function can be used to turn the ECO-eLo feature the lift truck’s Configuration Data File (CDF). This
ON or OFF. When lift truck power is turned ON, if pre-defined valve may be different for each engine
the ECO-eLo feature has been enabled and activa- type used by the lift truck models equipped with
ted, the dash display will show this feature as be- the ECO-eLo feature.
ing turned on for up to five seconds after the engine
starts, or until the operator either presses a key or
changes the position of the key switch.
Operator Checklist
OPERATOR CHECKLIST OFF-ON MODE See Table 40. After making your selection, press
the * key to access the Exit Options menu and
If your lift truck is configured for optional operator choose the appropriate action.
checklist, this function can be used to enable or dis-
able the checklist.
Main Menu
Press * Key
Setup Display
Press * Key
Checklist On/Off Press * Key
Setup Display Checklist On/Off Checklist Off
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Display Checklist On/Off
Back 1 Level Checklist On
↑
SCROLL
↓
Checklist On/Off
Checklist On-Stop
EDIT OPERATOR CHECKLIST See Table 41. Press the * key again to save your se-
lection and return to the Setup Display menu. If
This function allows the supervisor to enable or dis- finished, select the Exit Option you want and press
able individual items included in the operator the * key again.
checklist.
Make Se-
Select Any Available
lection and
Main Menu Press * Setup Display Press * Edit Checklist Checklist Item and Operator Restraint
Setup Display Key Edit Checklist Key Key-Off Checklist
Press * Key Item Deactivated Press *
Key
↑ ↑ ↑
SCROLL SCROLL SCROLL
↓ ↓ ↓
Setup Display Edit Checklist Operator Restraint
Back 1 Level Forks & Carriage Item Activated
SET OPERATOR CHECKLIST After entering the Set Operator Checklist Expira-
EXPIRATION tion menu, enter the number of hours the truck can
be operated before requiring the operator to re-en-
If your lift truck is configured for optional operator ter the checklist data. See Table 42. Press the *
checklist, this function can be used to select how key and select between clock hours or engine hours.
long a completed operator checklist remains in ef- Press the * key again to access the Exit Options
fect before the checklist must be entered again and menu and choose the appropriate action.
whether it is to be measured using clock hours or
engine operating hours.
VIEW CHECKLIST LOG can be viewed by using the scroll keys to move
through each checklist entry. When finished view-
If your lift truck is configured for optional operator ing the log, press the * key and return to the previ-
checklist, the supervisor can use this function to ous menu. If you are finished making changes,
view the operator password, date, and engine hour scroll to the Exit Options menu and choose the ap-
reading when a checklist was completed. propriate action.
CLEAR OPERATOR CHECKLIST LOG After entering the Clear Operator Checklist Log
menu, press the * key to select the Cleared option.
If your lift truck is configured for optional operator See Table 44. Press the * key again to clear the log
checklist, the supervisor can use this function to
and return to the previous menu. If you are fin-
clear entries from the checklist failure log.
ished making changes, scroll to the Exit Options
menu and choose the appropriate action.
CLEAR OPERATOR CHECKLIST FAULT After entering the Clear Operator Checklist Fault
menu, press the * key. See Table 45. Press the *
If your lift truck is configured for optional operator key again to clear the fault and return to the previ-
checklist, the supervisor can use this function to re- ous menu. If you are finished making changes,
turn a truck to service after the truck was disabled scroll to the Exit Options menu and choose the ap-
by a negative response to an operator checklist propriate action.
item.
Calibrations
This section contains the basic instructions and • Set Tilt Stop Point
dash display menu navigation steps for performing • Calibrate Loaded Weight
various truck system calibrations. For complete in-
structions for performing these calibrations, see
SET TILT STOP POINT
Calibration Procedures 8000SRM1134.
If the lift truck is equipped with optional return to
NOTE: Unless otherwise specified, calibration val-
set tilt, this function is used to calibrate that fea-
ues are not stored in memory until the Save All
ture.
Changes menu item has been selected by pressing
the * key. All calibrations must be performed after From the Calibrations menu, select Set Tilt Stop
replacing a VSM.
Point and press the * key. See Table 46. Refer to
Calibration Procedures 8000SRM1134 for cali-
Upon entering the Calibrations Menu from the
bration procedures.
Main Menu, the following menu functions are visi-
ble to the supervisor:
CALIBRATE LOADED WEIGHT If the lift truck is equipped with the optional load
weight feature, this function is used to calibrate the
During initial truck setup, a Weigh Point must be system to display the load weight on the dash dis-
permanently marked on the mast. The Weight play.
Point becomes the reference point for weighing
loads. The Weigh Point is to be marked on the mast From the Calibrations menu, select the Load Wt
where the forks are somewhere between 305 to 610 Calibration option. See Table 47. Press the * key.
mm (12 to 24 in.) off the ground, but never more Refer to Calibration Procedures 8000SRM1134
than the free-lift height of the forks. for calibration procedures.
40
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