USER INTERFACE

SERVICE TECHNICIAN
N35ZDR2, N45ZR2 [D264];
N30ZDR2, N35-40ZR2 [E470];
N30ZDRS2, N35-40ZRS2 [B265]

PART NO. 4075052 2200 SRM 1614

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-
structions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-
ceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-
ble. Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
User Interface Service Technician Table of Contents

TABLE OF CONTENTS

General .....................................................................................................................................................................1
Introduction .........................................................................................................................................................1
Description .......................................................................................................................................................... 1
Button Keypad ................................................................................................................................................ 1
LED Indicator Lights ..................................................................................................................................... 1
LCD Screen ..................................................................................................................................................... 1
Dash Display Menu Access .................................................................................................................................2
Menu Navigation .....................................................................................................................................................2
Dash Display Menu Operation ...........................................................................................................................2
Nodes ................................................................................................................................................................... 2
Menu Structure ...................................................................................................................................................3
Service-Level Menu .................................................................................................................................................4
Hour Meters ........................................................................................................................................................ 4
H1 Truck Hours .............................................................................................................................................. 5
H2 Traction Hours ..........................................................................................................................................5
H3 Pump Hours .............................................................................................................................................. 5
H4 Steer Hours ............................................................................................................................................... 5
H5 Odometer Hours ........................................................................................................................................5
H10 Display Hours ......................................................................................................................................... 5
H30 Traction Node Hours .............................................................................................................................. 5
H40 Steer Node Hours ....................................................................................................................................5
H41 Steer Caster Node Hours ....................................................................................................................... 5
H50 Pump Node Hours ...................................................................................................................................5
H90 CAN I/O Hours ........................................................................................................................................5
Performance ........................................................................................................................................................ 6
Performance Level 1 ....................................................................................................................................... 6
P1.1 Forward .............................................................................................................................................. 8
P1.2 Reverse ............................................................................................................................................... 8
P1.3 Acceleration ........................................................................................................................................8
P1.4 Plug .....................................................................................................................................................8
P1.5 Coast ................................................................................................................................................... 8
P1.6 Lift Speed ........................................................................................................................................... 8
P1.7 Lower Speed ....................................................................................................................................... 8
P1.8 Lift Accel .............................................................................................................................................8
P1.9 Lift Decel ............................................................................................................................................ 8
P1.10 Lower Accel ...................................................................................................................................... 8
P1.11 Lower Decel ...................................................................................................................................... 8
P1.16 Sideshift Speed .................................................................................................................................9
P1.19 Aft FW Spd ....................................................................................................................................... 9
P1.20 Aft Rev Spd .......................................................................................................................................9
P1.21 Aft Decel ........................................................................................................................................... 9
P1.22 Aft Plug .............................................................................................................................................9
P1.32 Steer Effort .......................................................................................................................................9
P1.33 Steer Ratio ........................................................................................................................................9
P1.34 Ext. Speed .........................................................................................................................................9
P1.36 Ret Speed ..........................................................................................................................................9
P1.38 Tilt Up Speed ................................................................................................................................... 9
P1.39 Tilt Down Speed .............................................................................................................................10
Passwords ..........................................................................................................................................................10
Add Password ................................................................................................................................................11

©2014 HYSTER COMPANY i

Table of Contents User Interface Service Technician

TABLE OF CONTENTS (Continued)

Delete Password ............................................................................................................................................11

Edit Password ............................................................................................................................................... 11
Operator Password ....................................................................................................................................... 11
Clear Log ....................................................................................................................................................... 11
Operator Logs ....................................................................................................................................................12
Operator 1-150 .............................................................................................................................................. 12
Information ........................................................................................................................................................13
I1 Series .........................................................................................................................................................13
I3 Serial Number .......................................................................................................................................... 13
I5 Truck Voltage ........................................................................................................................................... 13
Settings ..............................................................................................................................................................14
S1 Metric ....................................................................................................................................................... 17
S2 User Performance ....................................................................................................................................17
S3 Timeout .................................................................................................................................................... 17
S4 Battery Type ............................................................................................................................................ 17
S5 BDI Startup Full ..................................................................................................................................... 17
S6 BDI Full ................................................................................................................................................... 18
S7 BDI Empty ...............................................................................................................................................18
S8 BDI Reset .................................................................................................................................................18
S9 Lift Interrupt ........................................................................................................................................... 18
S10 Audible Warning ................................................................................................................................... 18
S11 Visual Warning ......................................................................................................................................18
S12 Checklist ................................................................................................................................................ 19
S13 Maint Reminder .................................................................................................................................... 19
S14 Restore Default ......................................................................................................................................19
S15 Truck Lockout ........................................................................................................................................19
S18 Lift Lim Overrid .................................................................................................................................... 19
S42 Steer Mode ............................................................................................................................................. 19
S43 Simultaneity .......................................................................................................................................... 20
S44 Carry Position ........................................................................................................................................20
S45 Load Weight Mon .................................................................................................................................. 20
S46 Fork Laser Line ..................................................................................................................................... 20
S47 Aft Handle ..............................................................................................................................................20
S48 Camera ...................................................................................................................................................20
S49 Trac Slow Extend .................................................................................................................................. 20
S50 Auto Tilt .................................................................................................................................................20
S51 Free Lft Spd Red ....................................................................................................................................20
S52 Shelf Height Sel .....................................................................................................................................20
S53 Load Wt Spd Red ...................................................................................................................................20
S54 Free Lift Height .....................................................................................................................................20
S55 Impact Action .........................................................................................................................................21
S56 Impact Sound Len ................................................................................................................................. 21
S57 Hard Duration ....................................................................................................................................... 21
S58 Hard Accel ..............................................................................................................................................21
S59 Soft Duration ......................................................................................................................................... 21
S60 Soft Accel ................................................................................................................................................21
Software Version ...............................................................................................................................................21
Error Log ........................................................................................................................................................... 22
(E1) Error Log 1 ............................................................................................................................................23
Error 1.1 (E1.1) .........................................................................................................................................23

ii
User Interface Service Technician Table of Contents

TABLE OF CONTENTS (Continued)

Error 1.2 (E1.2) .........................................................................................................................................23

Error 1.3 (E1.3) .........................................................................................................................................23
Error 1.4 (E1.4) .........................................................................................................................................23
Impact Log .........................................................................................................................................................24
Impact Log 1 (T1) ..........................................................................................................................................24
Diagnostics .............................................................................................................................................................25
Diagnostics ........................................................................................................................................................ 25
D1 Status .......................................................................................................................................................25
D2 Input ........................................................................................................................................................ 25
D3 Output ..................................................................................................................................................... 25
D1 Status ...........................................................................................................................................................26
D1.1 CAN ...................................................................................................................................................... 27
D1.2 Contactor .............................................................................................................................................. 27
D1.3 Full Traction ........................................................................................................................................ 27
D1.4 Limp Traction .......................................................................................................................................27
D1.5 Steering ................................................................................................................................................ 27
D1.6 Lift ........................................................................................................................................................ 27
D1.7 Lower .................................................................................................................................................... 27
D1.8 Tilt ........................................................................................................................................................ 27
D1.9 Side Shift .............................................................................................................................................. 27
D1.10 EXT/RET ............................................................................................................................................ 27
D2 Inputs ...........................................................................................................................................................28
D2.10 Display ................................................................................................................................................29
D2.10.1 Bus Error .................................................................................................................................... 30
D2.10.2 Bus Max Error ............................................................................................................................ 30
D2.10.30 Traction ..................................................................................................................................... 30
D2.10.40 Steer .......................................................................................................................................... 30
D2.10.41 Steer Cast ..................................................................................................................................30
D2.10.50 Pump ......................................................................................................................................... 30
D2.10.51 Aux Pump ..................................................................................................................................30
D2.10.60 CTRL Hand ...............................................................................................................................30
D2.10.80 Impact Module .......................................................................................................................... 30
D2.10.90 CAN I/O .....................................................................................................................................30
D2.10.91 Remote Module ......................................................................................................................... 30
D2.30 Traction .............................................................................................................................................. 31
D2.30.1 Target Speed ............................................................................................................................... 33
D2.30.2 Motor Speed ................................................................................................................................ 33
D2.30.3 Motor ENC .................................................................................................................................. 33
D2.30.5 Cont Temp ...................................................................................................................................33
D2.30.6 Motor Temp .................................................................................................................................33
D2.30.7 Motor Curr .................................................................................................................................. 33
D2.30.8 Cap V ...........................................................................................................................................33
D2.30.9 Cap Max V ...................................................................................................................................33
D2.30.10 Cap Min V ................................................................................................................................. 33
D2.30.11 Key V ......................................................................................................................................... 33
D2.30.12 Key Max V .................................................................................................................................33
D2.30.13 Key Min V ................................................................................................................................. 33
D2.30.14 Brake Connect .......................................................................................................................... 33
D2.30.16 MC Connect ...............................................................................................................................33
D2.30.19 Brake SW .................................................................................................................................. 33

iii
Table of Contents User Interface Service Technician

TABLE OF CONTENTS (Continued)

D2.30.20 OP Sen SW ................................................................................................................................34

D2.30.32 SOC ........................................................................................................................................... 34
D2.40 Steer ....................................................................................................................................................34
D2.40.1 Target Speed ............................................................................................................................... 36
D2.40.2 Motor Speed ................................................................................................................................ 36
D2.40.3 Motor ENC .................................................................................................................................. 36
D2.40.5 Cont Temp ...................................................................................................................................36
D2.40.7 Motor Curr .................................................................................................................................. 36
D2.40.8 Cap V ...........................................................................................................................................36
D2.40.9 Cap Max V ...................................................................................................................................36
D2.40.10 Cap Min V ................................................................................................................................. 36
D2.40.11 Key V ......................................................................................................................................... 36
D2.40.12 Key Max V .................................................................................................................................36
D2.40.13 Key Min V ................................................................................................................................. 36
D2.40.17 Center Prox SW ........................................................................................................................ 36
D2.40.19 Steer Angle ................................................................................................................................36
D2.41 Steer Caster ........................................................................................................................................37
D2.41.1 Target Speed ............................................................................................................................... 38
D2.41.2 Motor Speed ................................................................................................................................ 38
D2.41.3 Motor ENC .................................................................................................................................. 38
D2.41.5 Cont Temp ...................................................................................................................................38
D2.41.6 Motor Temp .................................................................................................................................39
D2.41.7 Motor Curr .................................................................................................................................. 39
D2.41.8 Cap V ...........................................................................................................................................39
D2.41.9 Cap Max V ...................................................................................................................................39
D2.41.10 Cap Min V ................................................................................................................................. 39
D2.41.11 Key V ......................................................................................................................................... 39
D2.41.12 Key Max V .................................................................................................................................39
D2.41.13 Key Min V ................................................................................................................................. 39
D2.41.14 Center Prox SW ........................................................................................................................ 39
D2.41.16 Steer Angle ................................................................................................................................39
D2.50 Pump ...................................................................................................................................................40
D2.50.1 Target Speed ............................................................................................................................... 41
D2.50.2 Motor Speed ................................................................................................................................ 41
D2.50.3 Motor ENC .................................................................................................................................. 41
D2.50.5 Cont Temp ...................................................................................................................................41
D2.50.6 Motor Temp .................................................................................................................................41
D2.50.7 Motor Curr .................................................................................................................................. 41
D2.50.8 Cap V ...........................................................................................................................................41
D2.50.9 Cap Max V ...................................................................................................................................41
D2.50.10 Cap Min V ................................................................................................................................. 42
D2.50.11 Key V ......................................................................................................................................... 42
D2.50.12 Key Max V .................................................................................................................................42
D2.50.13 Key Min V ................................................................................................................................. 42
D2.50.14 Mast Prox SW ........................................................................................................................... 42
D2.51 Aux Pump ...........................................................................................................................................42
D2.51.1 Target Speed ............................................................................................................................... 43
D2.51.2 Motor Speed ................................................................................................................................ 43
D2.51.6 Motor Temp .................................................................................................................................43
D2.51.7 Motor Curr .................................................................................................................................. 43

iv
User Interface Service Technician Table of Contents

TABLE OF CONTENTS (Continued)

D2.51.14 Motor Lock ................................................................................................................................ 43

D2.51.15 Motor Lock 1 ............................................................................................................................. 43
D2.60 Control Handle ...................................................................................................................................44
D2.60.1 Horn SW ......................................................................................................................................45
D2.60.10 Tilt Up SW ................................................................................................................................ 45
D2.60.11 Tilt Down SW ............................................................................................................................45
D2.60.12 Shift Right SW ..........................................................................................................................45
D2.60.13 Shift Left SW ............................................................................................................................ 45
D2.50.18 Function SW ............................................................................................................................. 45
D2.60.19 Trac Input ................................................................................................................................. 45
D2.60.20 Lift/Lower Input ....................................................................................................................... 45
D2.60.21 SS/ER Input .............................................................................................................................. 45
D2.60.22 ER Input ....................................................................................................................................45
D2.60.23 Tilt Input ...................................................................................................................................45
D2.80 Impact Sensor .................................................................................................................................... 46
D2.80.1 Soft Impact ..................................................................................................................................46
D2.80.10 Hard Impact ..............................................................................................................................46
D2.90 CAN I/O .............................................................................................................................................. 47
D2.90.1 Height ENC .................................................................................................................................49
D2.90.2 Height ENC .................................................................................................................................49
D2.90.4 Ret Pos Prox Sen ........................................................................................................................ 49
D2.90.11 Key V ......................................................................................................................................... 49
D2.90.12 Key Max V .................................................................................................................................49
D2.90.13 Key Min V ................................................................................................................................. 49
D2.90.23 Steer Stat .................................................................................................................................. 49
D2.90.24 Cast Steer Stat ..........................................................................................................................49
D2.90.25 Pressure Sen ............................................................................................................................. 50
D2.90.26 Horn Connect ............................................................................................................................ 50
D2.90.28 Cont Fan Connect ..................................................................................................................... 50
D2.90.30 Comp Fan Connect ................................................................................................................... 50
D2.90.32 TFD Coil Connect ..................................................................................................................... 50
D2.90.34 ER Coil Connect ........................................................................................................................50
D2.90.36 SS Coil Connect ........................................................................................................................ 50
D2.90.38 Aux Rev Connect ...................................................................................................................... 50
D2.90.40 Aux FWD Connect .................................................................................................................... 50
D2.90.42 Lower Connect .......................................................................................................................... 50
D2.90.44 Backup Connect ........................................................................................................................ 50
D2.90.46 Tilt Connect .............................................................................................................................. 50
D2.90.52 Hld/Lft Connect ........................................................................................................................ 50
D2.90.54 Strobe Connect ..........................................................................................................................50
D2.91 Remote Module .................................................................................................................................. 50
D2.91.1 Height Prox Sen ..........................................................................................................................52
D2.91.2 Ret Pos Sen ................................................................................................................................. 52
D2.91.3 Tilt Sen ........................................................................................................................................52
D2.91.4 Tilt Connect ................................................................................................................................ 52
D2.91.5 SS Connect .................................................................................................................................. 52
D2.91.6 ER Connect ................................................................................................................................. 52
D2.91.7 Aux FWD Connect ...................................................................................................................... 52
D2.91.8 Aux Rev Connect ........................................................................................................................ 52
D3 Output ..........................................................................................................................................................53

v
Table of Contents User Interface Service Technician

TABLE OF CONTENTS (Continued)

D3.10 Display ................................................................................................................................................53

D3.10.10 Display Com ..............................................................................................................................54
D3.10.30 Trac Comm ................................................................................................................................54
D3.10.40 Steer Com ..................................................................................................................................54
D3.10.41 Caster Steer Com ......................................................................................................................54
D3.10.50 Pump Com .................................................................................................................................54
D3.10.51 Aux Pump Com ......................................................................................................................... 54
D3.10.60 Cont Handle Com ..................................................................................................................... 54
D3.10.80 Impact Sensor ........................................................................................................................... 54
D3.10.90 CAN I/O Com ............................................................................................................................ 54
D3.10.91 Remote Module ......................................................................................................................... 54
D3.30 Traction .............................................................................................................................................. 55
D3.30.1 U-V Line DC Curr ...................................................................................................................... 55
D3.30.2 U-W Line DC Curr ......................................................................................................................55
D3.30.3 V-W Line DC Curr ......................................................................................................................55
D3.30.4 Motor Open ................................................................................................................................. 55
D3.30.5 Motor Circuit .............................................................................................................................. 55
D3.30.6 Brake ........................................................................................................................................... 55
D3.30.7 MC ............................................................................................................................................... 55
D3.40 Steer ....................................................................................................................................................56
D3.40.1 U-V Line DC Curr ...................................................................................................................... 57
D3.40.2 U-W Line DC Curr ......................................................................................................................57
D3.40.3 V-W Line DC Curr ......................................................................................................................57
D3.40.4 Motor Open ................................................................................................................................. 57
D3.40.5 Motor Circuit .............................................................................................................................. 57
D3.40.6 Status Line ..................................................................................................................................57
D3.41 Steer Caster ........................................................................................................................................58
D3.41.1 U-V Line DC Curr ...................................................................................................................... 58
D3.41.2 U-W Line DC Curr ......................................................................................................................58
D3.41.3 V-W Line DC Curr ......................................................................................................................58
D3.41.6 Status Line ..................................................................................................................................58
D3.50 Pump ...................................................................................................................................................59
D3.50.1 U-V Line DC Curr ...................................................................................................................... 59
D3.50.2 U-W Line DC Curr ......................................................................................................................59
D3.50.3 V-W Line DC Curr ......................................................................................................................59
D3.50.4 Motor Open ................................................................................................................................. 59
D3.50.5 Motor Circuit .............................................................................................................................. 59
D3.90 CAN I/O .............................................................................................................................................. 60
D3.90.1 ER Coil ........................................................................................................................................ 61
D3.90.2 SS Coil .........................................................................................................................................61
D3.90.3 Aux Rev ....................................................................................................................................... 61
D3.90.4 Aux FWD .....................................................................................................................................61
D3.90.5 TFD Coil ......................................................................................................................................61
D3.90.6 Strobe .......................................................................................................................................... 61
D3.90.7 Comp Fan ....................................................................................................................................61
D3.90.8 Cont Fan ......................................................................................................................................61
D3.90.9 Lower Coil ................................................................................................................................... 61
D3.90.10 Backup Alarm ........................................................................................................................... 61
D3.90.11 Tilt Coil ..................................................................................................................................... 62
D3.90.12 Load Hold ..................................................................................................................................62

vi
User Interface Service Technician Table of Contents

TABLE OF CONTENTS (Continued)

D3.90.13 Lift ............................................................................................................................................. 62

D3.90.14 Horn ...........................................................................................................................................62
D3.91 Remote ................................................................................................................................................62
D3.91.1 ER Coil ........................................................................................................................................ 63
D3.91.2 SS Coil .........................................................................................................................................63
D3.91.3 Aux Rev ....................................................................................................................................... 63
D3.91.4 Aux FWD .....................................................................................................................................63
D3.91.5 Tilt Coil ....................................................................................................................................... 63
D3.91.6 Camera ........................................................................................................................................63
D3.91.7 Laser ............................................................................................................................................63
Calibration .............................................................................................................................................................63
C1 Steer Wheel ............................................................................................................................................. 65
C4 Throttle ....................................................................................................................................................65
C6 Fork Tare Up ...........................................................................................................................................65
C7 Fork Tare Down ...................................................................................................................................... 65
C12 Reach Sense In ...................................................................................................................................... 66
C14 Tilt Set Point ......................................................................................................................................... 66
C15 Lift Cushion ...........................................................................................................................................66
C16 Pick Point 1 ........................................................................................................................................... 66
C17 Pick Point 2 ........................................................................................................................................... 67
C18 Pick Point 3 ........................................................................................................................................... 67
C19 Pick Point 4 ........................................................................................................................................... 67
C20 Pick Point 5 ........................................................................................................................................... 67
C21 Pick Point 6 ........................................................................................................................................... 68
C22 Pick Point 7 ........................................................................................................................................... 68
C23 Pick Point 8 ........................................................................................................................................... 68
C24 Pick Point 9 ........................................................................................................................................... 68
C25 Pick Point 10 ......................................................................................................................................... 69
C26 Caster Wheel ......................................................................................................................................... 69

This section is for the following models:

(N35ZDR2, N45ZR2) [D264];

(N30ZDR2, N35-40ZR2) [E470];
(N30ZDRS2, N35-40ZRS2) [B265]

vii
"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
2200 SRM 1614 General

General
INTRODUCTION
The Common Control System (CCS) was developed
to achieve a commonality of programming traits
and display menus across a wide range of fork lift
products. The ability to use one common
programming method increases the effectiveness of
the technician through similarity of functions when
using the display interface and display menus and
sub-menus. Whenever differences in menu
structures appear between products they will be
noted in the applicable service manual for that
product. Proper use of the Common Control System Figure 1. Dash Display
should only be attempted by factory trained
technicians. Some terms and descriptions in this
manual may be generic in scope and not represent
the actual truck being serviced. Any questions LED Indicator Lights
regarding this manual should be directed to the
The LED indicator lights are located on the display
factory service representative.
below the LCD screen and to the left of the button
keypad. The lights illuminate to notify the operator
DESCRIPTION
of certain conditions. The function of each light (in
order from left to right) is as follows:
The User Interface Service Technician Manual
describes the functions of the display panel that are • Battery
available to the service technician. With a proper • Wrench
service-level password, a service technician can
• Thermometer
access menu items that are not visible at operator
or supervisor-level access. • Operator Pedal
• Warning
NOTE: The initial set up of supervisor passwords
must be performed by a service technician LCD Screen
accessing the menu system with a service-level
password. The supervisor password must be set up The LCD screen displays the following when the
before a supervisor can access the menu functions. key is in the ON position:
The factory default 55555 password should be
1. Battery Charge Indicator
changed to a different number during initial setup.
2. Hourmeter (Tenths)
The dash display is a multifunction device. It 3. Hourmeter (Hours)
contains a button keypad, a series of LED indicator
4. Throttle Command
lights, and an LCD screen. See Figure 1.
5. Actual Speed
Button Keypad 6. Steer Tire Position
7. Run Direction
The button keypad is located on the right side of
the display. It consists of four buttons arranged in 8. Performance Mode
a circle with a fifth button in the center. The
buttons are numbered 1 through 5, starting with
button 1 at the top and continuing clockwise and
ending with button 5 situated in the center of the
keypad.

1
Menu Navigation
DASH DISPLAY MENU ACCESS
To access the dash display menu system:
1. Turn the key or keyless switch to the ON
position.
2. Depress the center button (#5) on the display
two times.
3. The Enter Password screen will now appear
on the LCD. Enter your five-digit Service
Technician password. The factory default
service-level password is 55555.
To enter your password at the ENTER
PASSWORD screen, enter the appropriate digit in
the highlighted area of the display. Use the
Menu Navigation
NOTE: The display menus are revolving and will
repeat when you scroll beyond the last menu item.
Upon successful entry of your service-level pass-
word, the service menu screen will appear on the
dash display LCD screen. Menu navigation is ac-
complished by using the display buttons. From in-
side the menu, the buttons function as follows:
1. UP
- Scroll up within a menu, or increase the
value of a setting when making a parameter
adjustment.
2. RIGHT
- Scroll right within a menu. Will move you
into the next submenu or activate the high-
lighted parameter to allow parameter value
adjustments.
3. DOWN
- Scroll down within a menu, or decrease the
value of a setting when making a parameter
adjustment.
4. LEFT
- Scroll left within a menu. Will move you to
the previous menu when depressed. Press re-
peatedly to exit the menu system.
5. ENTER
- Press to accept parameter value adjust-
ments. Press twice to access the Enter Pass-
word screen.
2
2200 SRM 1614
appropriate button on the display keypad to enter
any digit between 1 and 5. The cursor will
automatically move to the next position after a
number has been entered. Repeat until all five
digits of your password have been entered. Upon
successful entry of your service-level password, the
display will enter the Service Menu system. If an
incorrect password is entered, the display will ask
for the password to be entered again. The menu
system can be exited at any time by pressing the
LEFT (#4) button repeatedly.
DASH DISPLAY MENU OPERATION
The CCS software is accessible through the on
board dash display. All user controlled truck oper-
ating functions can be set using the CCS menu
structure.
NODES
Within the menu structure, you may encounter the
term “Node”. The lift truck software uses nodes to
identify the various control devices used within the
lift truck. The following node designations are used
in this manual:
Node 10 - Display
Node 30 - Traction Controller
Node 40 - Steering Controller
Node 41 - Steering 2
Node 50 - Pump
Node 51 - Pump 2
Node 60 - Control Handle
Node 80 - Impact Sensor
Node 90 - CAN I/O
Node 91 - Remote CAN
The nodes are connected and communicate with
each other through the CANbus communication
system.
2200 SRM 1614 Menu Navigation

MENU STRUCTURE
The base menu is structured to provide access to
the following individual menus. Some of the menu
items are password protected, meaning you can
only access those menu items allowed under your
individual password rights. See Table 1:
Use the UP (#1) and DOWN (#3) buttons to navi-
gate to the menu item allowed for your password
level. Use the LEFT (#4) and RIGHT (#2) buttons
to move within the selected menu. Use the CEN-
TER (#5) button to confirm your selections.

Table 1. Password Structure

Password Level
Menu Item Operator Supervisor Technician
Hour Meters X X X
Performance X X
Operator Passwords X X
Operator Logs X X
Information X X X
Settings X
Software Versions X X
Error Logs X
Impact Logs X X
Diagnostics X
Calibrate X

3
Service-Level Menu 2200 SRM 1614

Service-Level Menu
The Service-Level menu allows a service technician If there is a loss of power, data is not lost. At every
access to the dash display menu system to trouble- key on, the display hours synchronize with the trac-
shoot or adjust truck systems and settings. With a tion. Scroll through the Hour Meters menu using
proper Service-level password, a service technician the UP (#1) and DOWN (#3) buttons and press the
can access menu items that are not visible at Oper- RIGHT (#2) button to enter the desired selection.
ator or Supervisor-level access. Press the LEFT (#4) button to return to the previ-
ous menu.
HOUR METERS
Hour meter data is incrementally stored in the dis-
play during operation and the data is recorded in
the Traction controller every 6 minutes.

Table 2. Hour Meters Menu

H1
HOUR METERS Press → Button
TRUCK
↕
H2
TRACTION
↕
H3
PUMP
↕
H4
STEER
↕
H5
ODOMETER
↕
H10
DISPLAY NODE
↕
H30
TRACTION NODE
↕
H40
STEER NODE
↕
H41
STEER CASTER NODE
↕

4
2200 SRM 1614 Service-Level Menu

Table 2. Hour Meters Menu (Continued)

H50
PUMP NODE
↕
H90
CAN I/O

H30 Traction Node Hours

H1 Truck Hours
The Truck Hours hourmeter accumulates time
when the key switch is in the ON position and the
operator presence switch is activated.
H2 Traction Hours
The Traction Hours hourmeter accumulates time
when the traction motor is activated.
H3 Pump Hours
The Pump Hours hourmeter accumulates time
when the lift motor is activated.
The Traction Hours hourmeter shows the total
number of hours of operation of the traction con-
troller.
H40 Steer Node Hours
The Steer Hours hourmeter shows the total number
of hours of operation of the steer controller.
H41 Steer Caster Node Hours
The Steer Caster Hours hourmeter shows the total
number of hours of operation of the steer caster
controller.

H4 Steer Hours H50 Pump Node Hours

The Steer Hours hourmeter accumulates time The Pump Hours hourmeter shows the total num-
when the steer motor is activated. ber of hours of operation of the pump controller.

H5 Odometer Hours H90 CAN I/O Hours

The Odometer Hours hourmeter shows the total The CAN I/O Hours hourmeter shows the total
number of miles/kilometers driven based on the number of hours of operation of the CAN I/O mod-
traction hours. ule.

H10 Display Hours

The Display Hours hourmeter shows the total num-

ber of hours of operation of the display.

5
Service-Level Menu 2200 SRM 1614

PERFORMANCE formance levels can only be set or altered by a su-

The lift truck software allows for the setting of four
independent performance levels. When the pass-
word setting is enabled, specific levels of lift truck
performance can be specified for any operator with
a valid password for this lift truck. Lift truck per-
pervisor or technician. Scroll through the Perform-
ance Level menu using the UP (#1) and DOWN (#3)
buttons and press the RIGHT (#2) button to enter
the desired selection. Press the LEFT (#4) button to
return to the previous menu.

Performance Level 1

Table 3. Performance Level 1 Menu

P1 P1.1
Press → Button
PERFORMANCE 1 FORWARD
↕
P1.2
REVERSE
↕
P1.3
ACCELERATION
↕
P1.4
PLUG
↕
P1.5
COAST
↕
P1.6
LIFT SPEED
↕
P1.7
LOWER SPEED
↕
P1.8
LIFT ACCEL
↕
P1.9
LIFT DECEL
↕
P1.10
LOWER ACCEL
↕

6
2200 SRM 1614 Service-Level Menu

Table 3. Performance Level 1 Menu (Continued)

P1.11
LOWER DECEL
↕
P1.12
TILT UP SPEED
↕
P1.13
TILT DOWN SPEED
↕
P1.16
SIDE SHIFT SPEED
↕
P1.19
AFT FW SPD
↕
P1.20
AFT REV SPD
↕
P1.21
AFT DECEL
↕
P1.22
AFT PLUG
↕
P1.32
STEER EFFORT
↕
P1.33
STEER RATIO
↕
P1.34
EXT SPEED
↕
P1.36
RET SPEED

7
Service-Level Menu
P1.1 Forward
This parameter allows the user to set the maxi-
mum forward travel speed of the lift truck. To
change this parameter, input the desired speed in
MPH or KPH.
P1.2 Reverse
This parameter allows the user to set the maxi-
mum reverse travel speed of the lift truck. To
change this parameter, input the desired speed in
MPH or KPH.
P1.3 Acceleration
This parameter allows the user to adjust the trac-
tion acceleration from the maximum (as allowed by
factory parameters) to the minimum value in the
parameter value range. The setting range is from 1
to 9. Setting this parameter to “9” will result in
maximum acceleration. Setting this parameter to
“1” will result in minimum acceleration.
P1.4 Plug
This parameter allows the user to adjust the maxi-
mum braking rate when the control handle is fully
reversed causing the lift truck to enter the plugging
mode. The setting range is from 1 to 9. Setting this
parameter to “9” will result in maximum braking
rate. Setting this parameter to “1” will result in
minimum braking.
P1.5 Coast
Use this menu to adjust the maximum braking rate
when the control handle is returned to the neutral
position. The setting range is from 1 to 9. Setting
this parameter to “9” will result in maximum brak-
ing rate. Setting this parameter to “1” will result in
minimum braking.
P1.6 Lift Speed
This parameter allows the user to adjust the mast
lift speed from the maximum lift speed to some
lower speed within the parameter range. The set-
ting range is from 1 to 9. Setting this parameter to
“9” will result in maximum lift speed. Setting this
parameter to “1” will result in minimum lift speed.
8
2200 SRM 1614
P1.7 Lower Speed
This parameter allows the user to adjust the mast
lower speed from the maximum lower speed to
some lower speed within the parameter range. The
setting range is from 1 to 9. Setting this parameter
to “9” will result in maximum lower speed. Setting
this parameter to “1” will result in minimum lower
speed.
P1.8 Lift Accel
This parameter allows the user to adjust accelera-
tion during lifting from the maximum acceleration
rate to some lower acceleration rate within the pa-
rameter range. The setting range is from 1 to 9.
Setting this parameter to “9” will result in maxi-
mum acceleration during lifting. Setting this pa-
rameter to “1” will result in minimum acceleration
during lifting.
P1.9 Lift Decel
This parameter allows the user to adjust decelera-
tion during lifting from the maximum deceleration
rate to some lower deceleration rate within the pa-
rameter range. The setting range is from 1 to 9.
Setting this parameter to “9” will result in maxi-
mum deceleration during lifting. Setting this pa-
rameter to “1” will result in minimum deceleration
during lifting.
P1.10 Lower Accel
This parameter allows the user to adjust accelera-
tion during lowering from the maximum accelera-
tion rate to some lower acceleration rate within the
parameter range. The setting range is from 1 to 9.
Setting this parameter to “9” will result in maxi-
mum acceleration during lowering. Setting this pa-
rameter to “1” will result in minimum acceleration
during lowering.
P1.11 Lower Decel
This parameter allows the user to adjust decelera-
tion during lowering from the maximum decelera-
tion rate to some lower deceleration rate within the
parameter range. The setting range is from 1 to 9.
Setting this parameter to “9” will result in maxi-
mum deceleration during lowering. Setting this pa-
rameter to “1” will result in minimum deceleration
during lowering.
2200 SRM 1614
P1.16 Sideshift Speed
This parameter allows the user to adjust the maxi-
mum tilt speed while the mast is raised above free-
lift position. The setting range is from 1 to 9. Set-
ting this parameter to “9” will result in maximum
tilt speed. Setting this parameter to “1” will result
in minimum tilt speed.
P1.19 Aft FW Spd
NOTE: Aft Handle Option Only
This parameter allows the user to adjust the maxi-
mum forward travel speed when using the optional
Aft Control Handle. The setting range is in MPH or
KPH. To change this parameter, input the desired
speed in MPH or KPH.
P1.20 Aft Rev Spd
NOTE: Aft Handle Option Only
This parameter allows the user to adjust the maxi-
mum reverse travel speed when using the optional
Aft Control Handle. The setting range is in MPH or
KPH. To change this parameter, input the desired
speed in MPH or KPH.
P1.21 Aft Decel
NOTE: Aft Handle Option Only
This parameter allows the user to adjust the maxi-
mum deceleration rate when the control handle is
returned to the neutral position. The setting range
is from 1 to 9. Setting this parameter to “9” will re-
sult in maximum deceleration rate. Setting this pa-
rameter to “1” will result in minimum deceleration
rate.
P1.22 Aft Plug
NOTE: Aft Handle Option Only
This parameter allows the user to adjust the maxi-
mum deceleration rate when the control handle is
fully reversed causing the lift truck to enter the
plugging mode. The setting range is from 1 to 9.
Setting this parameter to “9” will result in maxi-
mum deceleration rate. Setting this parameter to
“1” will result in minimum deceleration rate.
Service-Level Menu
P1.32 Steer Effort
This parameter allows the user to adjust the
amount of effort required to turn the steering
wheel. The setting range is from 1 to 9. Setting this
parameter to “9” will result in maximum steering
effort. Setting this parameter to “1” will result in
minimum steering effort.
P1.33 Steer Ratio
This parameter allows the user to adjust the turns
lock-to-lock of the steering function. The setting
range is from 1 to 9. Setting this parameter to “9”
will result in maximum number of turns lock to
lock. Setting this parameter to “1” will result in
minimum number of turns lock to lock.
P1.34 Ext. Speed
This parameter allows the user to adjust the maxi-
mum extend speed of the reach attachment when
the fast extend control is activated. The setting
range is from 1 to 9. Setting this parameter to “9”
will result in maximum extend speed. Setting this
parameter to “1” will result in minimum extend
speed.
P1.36 Ret Speed
This parameter allows the user to adjust the maxi-
mum retract speed of the reach attachment when
the fast retract control is activated. The setting
range is from 1 to 9. Setting this parameter to “9”
will result in maximum retract speed. Setting this
parameter to “1” will result in minimum retract
speed.
P1.38 Tilt Up Speed
This parameter allows the user to adjust the maxi-
mum of the reach attachment when the slow is acti-
vated. The setting range is from 1 to 9. Setting this
parameter to “9” will result in maximum slow. Set-
ting this parameter to “1” will result in minimum
speed. The parameter may not be set higher than
the Fast Extend Speed parameter.
9
Service-Level Menu 2200 SRM 1614

P1.39 Tilt Down Speed Setting this parameter to “1” will result in mini-
mum slow retract speed. The parameter may not be
This parameter allows the user to adjust the speed set higher than the Fast Retract Speed parameter.
of the when the slow retract control is activated.
The setting range is from 1 to 9. Setting this pa-
rameter to “9” will result in maximum slow retract
speed.

PASSWORDS
The passwords are stored in a directory which can
be accessed from this menu. The service technician
can add, edit, or delete supervisor or operator pass-
words and clear the Operator Log from this menu.
See Table 4. Scroll through the Password menu us-
ing the UP (#1) and DOWN (#3) buttons and press
the RIGHT (#2) button to enter the desired selec-
tion. Press the LEFT (#4) button to return to the
previous menu.
• Password - In the password display, you are
allowed a five digit password utilizing the
numbers 1 through 5 (zero is not a valid
number). Values between 11111 and 55554
are valid.
• Alphanumeric Name - In the password dis-
play, you are allowed characters to insert a
name. All characters and numbers are al-
lowed. Use the UP (#1) and DOWN (#3) but-
tons to scroll through the characters and
press the Enter (#5) button to enter the de-
sired selection.
• Mode Limit - For each password, you can
set the performance mode allowed. The per-
formance mode is set under the "M" charac-
ter of the password display. The number cor-
relates directly to the performance modes 1
through 4, plus "A" = all.
• User Type - For each password, you can set
the access level or "User Type" under the "U"
character. The "O" is selected for operator,
the "S" for supervisor and the "T" for the
technician (service).
NOTE: A total of 100 passwords can be setup. Mul-
tiple passwords can be setup for either service, op-
erator, or supervisor but all have to be unique for
each.
NOTE: Parameter in Display "Perform Enable" set
to:
0 = Off, Operator can choose to set performance
mode.
1 = On, Operator is limited to the set performance
mode only.

10
2200 SRM 1614 Service-Level Menu

Table 4. Operator Password Menu

O1
PASSWORD Press → Button
ADD PASSWORD
↕
O2
DELETE PASSWORD
↕
O3
EDIT PASSWORD
↕
O4
OPERATOR PASSWORD
↕
O5
CLEAR LOG

Add Password
Use this menu to add operator, supervisor, or tech-
nician passwords. To enter a new password at the
Passwords screen, enter the password to be added
and press enter to activate.
Delete Password
Use this menu to delete operator or supervisor
passwords. To delete a password at the Passwords
screen, enter the password to be deleted and press
enter to finalize.
Edit Password
enter to select. Change the password and press en-
ter to select. User type cannot be modified in the
Edit Password menu. If User type needs to be
modified then a new password will need to be cre-
ated or the current password deleted and recreated.
Operator Password
Use this screen to turn the operator password fea-
ture ON or OFF.
Clear Log
Use this screen to clear all stored information from
the operator log.

Use this menu to edit operator or supervisor pass-

words. To edit a password at the Edit Passwords
screen, enter the password to be edited and press

11
Service-Level Menu 2200 SRM 1614

OPERATOR LOGS at a time. See Table 5. Scroll through the Operator

Logs menu using the UP (#1) and DOWN (#3) but-
An operator log is created when a new user pass- tons and press the RIGHT (#2) button to enter the
word is created. Logs are visible at the supervisor desired selection. Press the LEFT (#4) button to re-
and service technician levels. 150 logs are available turn to the previous menu.

Table 5. Operator Logs Menu

OPERATOR LOGS Press → Button L1

↕
L2
↕
L3
↕
L 150

Operator 1-150

Shows the number of hours the selected operator

has operated the truck. Accumulates time when the
key switch is in the ON position and the operator
presence switch is activated.

12
2200 SRM 1614 Service-Level Menu

INFORMATION through the Information menu using the UP (#1)

and DOWN (#3) buttons and press the RIGHT (#2)
The Information menu displays specific information button to enter the desired selection. Press the
about the lift truck. The parameters are installed LEFT (#4) button to return to the previous menu.
at the factory and cannot be changed. Scroll

Table 6. Information Menu

I1
INFORMATION Press → Button
SERIES
↕
I3
SERIAL NUMBER
↕
I5
TRUCK VOLTAGE

I1 Series I5 Truck Voltage

Series is visible but is reserved for future use. Cur- The Truck Voltage parameter displays the voltage
rently all trucks show "ABCD001234FGH". of the lift truck and does not have any functions. It
is for information only.
I3 Serial Number

The Serial Number parameter displays the serial

number for the lift truck and does not have any
functions. It is for information only.

13
Service-Level Menu 2200 SRM 1614

SETTINGS
The Settings menu contains parameters which af-
fect various lift truck settings. See Table 7. Scroll
through the Settings menu using the UP (#1) and
DOWN (#3) buttons and press the RIGHT (#2) but-
ton to enter the desired selection. Press the LEFT
(#4) button to return to the previous menu.

Table 7. Settings Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

S1
SETTINGS Press → Button
METRIC
↕
S2
USER PERFORM-
ANCE
↕
S3
TIMEOUT
↕
S4
BATTERY TYPE
↕
NOTE: * If OTHER is selected as Battery Type, BDI functions will S5
be disabled. * BDI STARTUP FULL
↕
NOTE: * If OTHER is selected as Battery Type, BDI functions will S6
be disabled. * BDI FULL
↕
NOTE: * If OTHER is selected as Battery Type, BDI functions will S7
be disabled. * BDI EMPTY
↕
NOTE: * If OTHER is selected as Battery Type, BDI functions will S8
be disabled. * BDI RESET
↕
S9
LIFT INTERRUPT
↕
S10
AUDIBLE WARNING
↕

14
2200 SRM 1614 Service-Level Menu

Table 7. Settings Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

S11
VISUAL WARNING
↕
S12
CHECKLIST
↕
S13
MAINT REMINDER
↕
S14
RESTORE DEFAULT
↕
S15
TRUCK LOCKOUT
↕
S18
LIFT LIM OVERRID
↕
S19
LIFT LIMIT
↕
S42
STEER MODE
↕
S43
SIMULTANEITY
↕
S44
CARRY POSITION
↕
S45
LOAD WEIGHT MON
↕

15
Service-Level Menu 2200 SRM 1614

Table 7. Settings Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

S46
FORK LASER
↕
S47
AFT HANDLE
↕
S48
CAMERA
↕
S49
TRAC SLOW EXTEND
↕
S50
AUTO TILT
↕
S51
FREE LFT SPD RED
↕
S52
SHELF HEIGHT SEL
↕
S53
LOAD WT SPD RED
↕
S54
FREE LFT HEIGHT
↕
S55
IMPACT ACTION
↕
S56
IMPACT SOUND LEN
↕
S57
HARD DURATION
↕

16
2200 SRM 1614
Table 7. Settings Menu (Continued)
NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.
S1 Metric
Use this parameter to select the units used to dis-
play information on the display. This parameter
can be set to either ENABLE or DISABLE. If set to
ENABLE, all units such as speed, distance, weight,
etc. will be shown in metric units. If set to DISA-
BLE, all units will be shown in English units.
S2 User Performance
NOTE: This parameter is used with the "O4 OPER-
ATOR PW" parameter. Both the Operator PW pa-
rameter and this parameter must be set to ENA-
BLE to allow full use of the User Performance set-
tings
Use this parameter to ENABLE or DISABLE the
use of Performance Levels. If set to ENABLE, the
individual Performance menus P1, P2, P3, and P4
are active. If set to DISABLE, these performance
settings will be removed from the visible menu
structure.
S3 Timeout
Use this parameter to adjust the amount of time
the lift truck can remain inactive before activating
automatic power shutdown. Set the parameter to
any value between "1" minute and "59" minutes.
Setting this parameter to "0" will disable this func-
tion.
Service-Level Menu
S58
HARD ACCEL
↕
S59
SOFT DURATION
↕
S60
SOFT ACCEL
↕
S61
EXTENDED SHIFT
If the system shuts down after timing out, the key
must be reset to enable lift truck operation.
S4 Battery Type
Use this parameter to select the battery type used
in the lift truck. Select the type of battery in use;
FLOODED, MAINTENANCE FREE, or OTHER.
Use OTHER if the lift truck has a fuel cell instal-
led. Selecting either FLOODED or MAINTE-
NANCE FREE will pre-select the values used for
S6 thru S9. If OTHER is selected, BDI functions
will be disabled.
S5 BDI Startup Full
NOTE: * If OTHER is selected as Battery Type,
BDI functions will be disabled.
This parameter will be automatically set to the cor-
rect value when the "Battery Type" parameter is
set. However, this parameter can be used by the
user to adjust the number of BDI bars which the
display will show immediately after re-key based
on battery voltage. A "1" equals the lowest voltage
setting for a given number of bars and a "9" equals
the highest voltage setting for a given number of
bars. This does not affect the discharge rate of the
battery, only the initial number of bars displayed
after re-key.
17
Service-Level Menu
S6 BDI Full
NOTE: * If OTHER is selected as Battery Type,
BDI functions will be disabled.
This parameter will be automatically set to the cor-
rect value when the "Battery Type" parameter is
set. However, this parameter allows the user to ad-
just the battery voltage which the truck software
considers to be "10" BDI bars. A "0" equals a lower
voltage and a "9" equals a higher voltage.
S7 BDI Empty
NOTE: * If OTHER is selected as Battery Type,
BDI functions will be disabled.
This parameter will be automatically set to the cor-
rect value when the "Battery Type" parameter is
set. This parameter allows the user to adjust the
battery voltage that would correspond to "0" BDI
bars. A "0" equals a lower voltage and a "9" equals
a higher voltage.
S8 BDI Reset
NOTE: * If OTHER is selected as Battery Type,
BDI functions will be disabled.
This parameter will be automatically set to the cor-
rect value when the "Battery Type" parameter is
set. This parameter allows the user to adjust the
change in battery state-of-charge required to reset
the BDI back to 10 bars.
S9 Lift Interrupt
Use this parameter to ENABLE or DISABLE the
lift interrupt. This will cause the lift truck to disa-
ble lift function when the BDI bars read 0 (approxi-
mately 80% battery discharge) when set to ENA-
BLE.
S10 Audible Warning
Use this parameter to enable or disable the audible
motion alarm and select the condition/s when the
alarm will be active. One of sixteen different combi-
nations of activities for when the alarm will sound
can be chosen by this parameter. Setting the pa-
rameter to “0” will disable this function.
0. Disable audible warning and its diagnostic
1. Reverse travel (default from factory)
18
2200 SRM 1614
2. Forward travel
3. Forward travel OR reverse travel
4. Lifting
5. Reverse travel OR lifting
6. Forward travel OR lifting
7. Forward OR reverse travel OR lifting
8. Lowering
9. Reverse travel OR lowering
10. Forward travel OR lowering
11. Forward OR reverse travel OR lowering
12. Lifting OR lowering
13. Reverse travel OR lifting / lowering
14. Forward travel OR lifting OR lowering
15. Forward OR reverse travel OR lift OR lower
16. Continuous
S11 Visual Warning
Use this parameter to enable or disable the visible
motion alarm and select the condition/s when the
alarm will be active. One of sixteen different combi-
nations of activities for when the alarm will sound
can be chosen by this parameter. Setting the pa-
rameter to “0” will disable this function.
0. Disable visual warning and its diagnostic
1. Reverse travel (default from factory)
2. Forward travel
3. Forward travel OR reverse travel
4. Lifting
5. Reverse travel OR lifting
6. Forward travel OR lifting
7. Forward OR reverse travel OR lifting
8. Lowering
9. Reverse travel OR lowering
10. Forward travel OR lowering
11. Forward OR reverse travel OR lowering
12. Lifting OR lowering
13. Reverse travel OR lifting / lowering
14. Forward travel OR lifting OR lowering
15. Forward OR reverse travel OR lift OR lower
16. Continuous
2200 SRM 1614 Service-Level Menu

S12 Checklist S14 Restore Default

NOTE: The S12 checklist cannot be altered.
Use this parameter to ENABLE or DISABLE oper-
ator checklist function. If set to DISABLE, the
checklist will not be required. If set to ENABLE,
the operator is prompted to answer questions of an
inspection checklist every time the key is turned
ON. The "1" and "3" buttons are used to answer
"OK" or "NOT OK". If the operator indicates that
the truck fails the inspection, the truck will be limi-
ted to a maximum travel speed of 1 MPH until re-
quired maintenance is performed.
• Display
• Multifunction handle
• Oil level
• Lights
• Horn
• Backup alarm
• Brakes
• Leaks
• Steering
• Battery
• Safety Decals
• Forks
• Platform / Cabin
• Restraint
• Chains and Mast
• Overhead Guard
S13 Maint Reminder
Use this parameter to ENABLE or DISABLE the
service reminder. If set to ENABLE, a message will
appear on the display to service the lift truck, when
a preset hour meter reading is reached. If truck is
not serviced within 20 hours after the reminder,
traction speed is limited to 50%. Enter the hour
meter reading when the next lift truck service is re-
quired, between "1" and "99,999". A setting of “0”
will disable the feature.
Use this parameter to reset all parameters to their
original factory default values and settings. Select
YES to restore all defaults. Select NO to retain ex-
isting values.
S15 Truck Lockout
Use this parameter to ENABLE or DISABLE all
lift truck functions. This is used when the lift truck
must be removed from service for repair. If set to
ENABLE, all lift truck functions will be disabled. If
set to DISABLE, all lift truck functions will be re-
stored.
S18 Lift Lim Overrid
Use this parameter to ENABLE or DISABLE the
Lift Limit Override function. If the Lift Limit pa-
rameter is set to a specific lift height, setting this
parameter to ENABLE will allow the lift truck op-
erator to override that limit when that limit is
reached and continue lifting.
S42 Steer Mode
This parameter allows the user to select the action
of the steering system. Setting this parameter to
AUTO will cause the steering system to turn the
lift truck in the direction the steer disk is turned
when moving in the direction of the forks, much the
same as driving an automobile (automotive style).
Setting the parameter to REVERSE will cause the
steering system to turn the lift truck in the oppo-
site direction of the steer disk when moving in the
direction of the forks, opposite of AUTO. Setting
the parameter to FA AUTO will cause the steering
to function the same as AUTO when driving in the
forward stance. When rearward facing and the aft
controls are activated, the steering changes such
that it becomes “automotive,” from that orientation.
NOTE: The FA AUTO parameter can be activated
only if the lift truck is equipped with the Aft Travel
Control Handle option.

19
Service-Level Menu
S43 Simultaneity
Use this parameter to select whether simultaneous
activation of traction and hydraulic functions is al-
lowed. Select NONE if no simultaneous functions
are allowed. Select FULL if full simultaneous func-
tions allowed. Select LIMITED to allow full traction
and hydraulic simultaneity with a reduced top trac-
tion speed when simultaneous functions are being
commanded.
S44 Carry Position
Use this parameter to ENABLE or DISABLE the
carry level option. Setting the parameter to ENA-
BLE will stop the forks at the carry level when the
forks are being lowered.
S45 Load Weight Mon
Use this parameter to ENABLE or DISABLE the
load weight display functions. Setting the parame-
ter to ENABLE will activate the function.
S46 Fork Laser Line
Use this parameter to ENABLE or DISABLE fork
laser function. Setting the parameter to ENABLE
will activate the function.
S47 Aft Handle
Use this parameter to ENABLE or DISABLE aft
control handle option. Setting the parameter to EN-
ABLE will activate the aft control handle functions.
S48 Camera
Use this parameter to ENABLE or DISABLE cam-
era function. Setting the parameter to ENABLE
will activate the camera function.
S49 Trac Slow Extend
This setting will enable or disable the traction slow
extend option. When enabled, this option reduces
travel speed when the reach mechanism is exten-
ded.
S50 Auto Tilt
Use this parameter to ENABLE or DISABLE the
auto tilt option. Setting the parameter to ENABLE
will enable the option.
20
2200 SRM 1614
S51 Free Lft Spd Red
The setting will enable or disable the freelift speed
reduction option. When enabled, this option re-
duces travel speed when the mast is above the free-
lift portion of lifting.
S52 Shelf Height Sel
This setting will enable or disable the Shelf Height
Selector option. When enabled, the shelf height se-
lection option is activated. The forks will stop at
predetermined heights automatically when ena-
bled.
S53 Load Wt Spd Red
This setting will enable or disable the Load Weight
Speed Reduction option. When enabled, travel
speed will be reduced when the truck is carrying a
load.
S54 Free Lift Height
Input the freelift height in "Inches". Sets the free-
lift height in software. The free lift height IS NOT
THE MAST COLLASPED HEIGHT. To input the
correct free lift height value you must first deter-
mine the height from the ground to the top face of
the forks when the height encoder activates. The
free lift height inches value is determined by using
a tape measure. To determine the value, raise the
forks and make sure the forks are level using a line
level. After adjusting the fork level, raise the mast
and forks until the height read out on the display
just activates. Do this slowly to ensure you do not
overshoot the encoder start point. Using a tape
measure placed on the top face of the forks at the
tip, measure the distance from the forks to the
ground. Enter the tape measure value into the dis-
play using the #2 button to edit, the # 1 or #3 but-
ton to raise or lower the value, the #5 button to
save the entered value, and then the #4 button to
exit the display menu. Re-key the truck and verify
the display height reading matches the height of
the forks to ground as determined earlier. If the
measurement is off by more than an inch, repeat
the process until programmed correctly.
2200 SRM 1614
S55 Impact Action
Entering this function allows the service technician
to change how the lift truck will react after sensing
an impact.
S56 Impact Sound Len
Sets the length of time the impact sensor alarm
will sound. Set 1-9. 1= short duration 9= long dura-
tion.
S57 Hard Duration
This function increased or decreased the amount of
time the impact must be sustained at the level set
with the Hard Acceleration parameter in order to
set a HARD impact in the error log and initiate the
action set by the IMPACT ACTION parameter.
SOFTWARE VERSION
Displays truck software version. This truck auto-
matically coordinates the software in all nodes. One
software version number is used to indicate the to-
tal truck software.
Table 8. Software Version
SOFTWARE VERSION
Service-Level Menu
S58 Hard Accel
This function increases or decreases the severity of
the impact required to set a Hard impact in the er-
ror log and initiate the action set by the IMPACT
ACTION parameter.
S59 Soft Duration
This function increased or decreased the amount of
time the impact must be sustained at the level set
with the SOFT ACCELERATION parameter in or-
der to set a soft impact in the error log and initiate
the action set by the IMPACT ACTION parameter.
S60 Soft Accel
This function increases or decreased the severity of
the impact required to set a SOFT impact in the er-
ror log and initiate the action set by the IMPACT
ACTION parameter.
V1
Press → Button
TRUCK
21
Service-Level Menu 2200 SRM 1614

ERROR LOG
The Error Log menu keeps record of errors as they
occur. Up to 16 errors (E1 - E16) are stored with
the most recent error listed first. The code number,
occurrence, and hour meter time are displayed for
the last event. See Table 9. Scroll through the In-
formation menu using the UP (#1) and DOWN (#3)
buttons and press the RIGHT (#2) button to enter
the desired selection. Press the LEFT (#4) button to
return to the previous menu.

Table 9. Error Log Menu

E1 - E16
E1.1
nncc Counts: XX
ERROR LOG Press → Button Press → Button Alarm Description
Time:
Alarm Description
HHHHH:MM
↕
E1.2
Key Volt: XX.XV
BSOC: XXX%
↕
E1.3
Bus Status: XX.X%
Temp: XXX C/F
↕
E1.4
T Func: 0000 xxxx
H Func: xxxx xxxx

E16.1
Alarm Description
Alarm Description
↕
E16.2
Key Volt: XX.XV
BSOC: XXX%
↕
E16.3
Bus Status: XX.X%
Temp: XXX C/F
↕
E16.4
T Func: 0000 xxxx
H Func: xxxx xxxx

22
2200 SRM 1614 Service-Level Menu

(E1) Error Log 1
Error 1 (E1) represents the most recent error that
has occurred. This selection shows how many times
this error occurred. Up to 16 errors can be stored
thus showing errors E1 - E16.
Traction errors will be displayed as five digit codes,
utilizing a '1' or '0' in the appropriate bit location.
For example, an error that occured when using the
horn will be represented with TFUNC: 01000 and
an error that occured when traveling traction for-
ward will be displayed as TFUNC: 00001.

Error 1.1 (E1.1) Hydraulic errors will be displayed as eight digit co-
des, utilizing a '1' or '0' in th appropriate bit loca-
Error 1.1 (E1.1) shows the alarm code for the error. tion. An example of an error that occurred when
lifting would be HFUNC:00000001 for Lift fault.
Error 1.2 (E1.2)
1. T = Traction Function
Error 1.2 (E1.2) shows the key volts and the battery • bit 0 TRACTION FORWARD
state of charge (BSOC) at the time the error occur-
red. • bit 1 TRACTION REVERSE
• bit 2 STEER
Error 1.3 (E1.3) • bit 3 HORN

Error 1.3 (E1.3) shows the status of the CANbus • bit 4 WIRE GUIDED
system at the time the error occurred. 2. H = Hydraulic
• bit 0 LIFT
Error 1.4 (E1.4)
• bit 1 LOWER
Error 1.4 (E1.4) shows the T = Traction and H = • bit 2 TILT UP
(Hydraulic) function at the time the error occurred. • bit 3 TILT DOWN

'0' = OFF • bit 4 SIDE SHIFT RIGHT

'1' = ON • bit 5 SIDE SHIFT LEFT
• bit 6 4TH IN
Bits are displayed from right to left. The first bit
error will display as the last digit while the last bit • bit 7 4TH OUT
error is displayed as the first digit.

23
Service-Level Menu 2200 SRM 1614

IMPACT LOG Impact Log 1 (T1)

The Impact Log menu keeps record of lift truck im-
pacts as they occur. Up to 17 logs (T1 - T16) are
stored with the most recent impact (T1) listed first.
Scroll through the Information menu using the UP
(#1) and DOWN (#3) buttons and press the RIGHT
(#2) button to enter the desired selection. Press the
LEFT (#4) button to return to the previous menu.
Impact 1 (T1) represents the most recent impact
that has occurred. This selection shows the impact
log number, type of impact, the time of impact, and
the password that was in use during impact. Up to
16 impact logs can be stored thus showing errors
T1 - T16
T17 - Clear Impact
T18 - Clear Impact Log

Table 10. Impact Log Menu

T1 - T16
IMPACT LOG Press → Button TYPE:
HARD / SOFT
↕
T17
CLEAR IMPACT
↕
T18
CLEAR IMPACT LOG

24
2200 SRM 1614 Diagnostics

Diagnostics
DIAGNOSTICS to enter the submenus for each. See Table 11. Scroll
through the Information menu using the UP (#1)
The Diagnostics menu allows the user to view the and DOWN (#3) buttons and press the RIGHT (#2)
Status (D1), Inputs (D2), and Outputs (D3 ) for button to enter the desired selection. Press the
components on the lift truck. It also allows the user LEFT (#4) button to return to the previous menu.

Table 11. Diagnostics Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D1
DIAGNOSTICS Press → Button
STATUS
↕
D2
INPUTS
↕
D3
OUTPUTS

D1 Status D3 Output

Status indicates if the software has disabled the Allows for operation of outputs.
system.

D2 Input

Input data from nodes.

25
Diagnostics 2200 SRM 1614

D1 STATUS
Table 12. D1 Status Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D1.1
D1
Press → Button CAN
STATUS
DISABLED/ENABLED
↕
D1.2
CONTACTOR
DISABLED/ENABLED
↕
D1.3
FULL TRACTION
DISABLED/ENABLED
↕
D1.4
LIMP TRACTION
DISABLED/ENABLED
↕
D1.5
STEERING
DISABLED/ENABLED
↕
D1.6
LIFT
DISABLED/ENABLED
↕
D1.7
LOWER
DISABLED/ENABLED
↕
D1.8
TILT
DISABLED/ENABLED
↕

26
2200 SRM 1614 Diagnostics

Table 12. D1 Status Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D1.9
SIDE SHIFT
DISABLED/ENABLED
↕
D1.10
EXT/RET
DISABLED/ENABLED

D1.1 CAN D1.6 Lift

Shows Enabled if the system does not have commu- Indicates if lift function is allowed. SRO and inter-
nication error. lock must be satisfied.

D1.2 Contactor D1.7 Lower

Indicate if main contactor is closed (enabled) or Indicates if lower function is allowed. SRO and in-
open (disabled). terlock must be satisfied.

D1.3 Full Traction D1.8 Tilt

Indicate if traction is allowed to operate full speed. Indicates if tilt function is allowed. SRO and inter-
SRO and interlock must be satisfied. lock must be satisfied.

D1.4 Limp Traction D1.9 Side Shift

Indicate if traction is in limp mode. SRO and inter- Indicates if Side Shift function is allowed. SRO and
lock must be satisfied. interlock must be satisfied.

D1.5 Steering D1.10 EXT/RET

Indicates if steering system is active. SRO and in- Indicates if extend/retract function is allowed. SRO
terlock must be satisfied. and interlock must be satisfied.

27
Diagnostics 2200 SRM 1614

D2 INPUTS
Table 13. D2 Inputs Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2 D2.10
Press → Button
INPUTS DISPLAY
↕
D2.30
TRACTION
↕
D2.40
STEER
↕
D2.41
STEER CASTER
↕
D2.50
PUMP
↕
D2.51
AUX PUMP
↕
D2.60
CONTROL HANDLE
↕
D2.80
IMPACT SENSOR
↕
D2.90
CAN I/O
↕
D2.91
REMOTE MODULE

28
2200 SRM 1614 Diagnostics

D2.10 Display
Table 14. D2.10 Display Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.10.1
D2.10
Press → Button BUS ERROR
DISPLAY
XX.X%
↕
D2.10.2
BUS MAX ERROR
XX.X%
↕
D2.10.30
TRACTION
OFFLINE/ONLINE
↕
D2.10.40
STEER
OFFLINE/ONLINE
↕
D2.10.41
STEER CAST
OFFLINE/ONLINE
↕
D2.10.50
PUMP
OFFLINE/ONLINE
↕
D2.10.51
AUX PUMP
OFFLINE/ONLINE
↕
D2.10.60
CTRL HAND
OFFLINE/ONLINE
↕
D2.10.80
IMPACT MOD
OFFLINE/ONLINE
↕

29
Diagnostics 2200 SRM 1614

Table 14. D2.10 Display Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.10.90
CAN I/O
OFFLINE/ONLINE
↕
D2.10.91
REMOTE MOD
OFFLINE/ONLINE

D2.10.1 Bus Error D2.10.51 Aux Pump

Indicates the current real time error rate on the Indicates if Aux Pump is On or Off the CAN BUS.
CAN BUS.
D2.10.60 CTRL Hand
D2.10.2 Bus Max Error
Indicates if control handle is On or Off the CAN
Indicates the maximum error rate on the CAN BUS.
BUS.
D2.10.80 Impact Module
D2.10.30 Traction
Indicates if Impact Module is On or Off the CAN
Indicates if Traction Controller is On or Off the BUS
CAN BUS.
D2.10.90 CAN I/O
D2.10.40 Steer
Indicates if CAN /IO Controller is On or Off the
Indicates if Steer Controller is On or Off the CAN CAN BUS.
BUS.
D2.10.91 Remote Module
D2.10.41 Steer Cast
Indicates if Remote Module is On or Off the CAN
Indicates if Steer Cast Controller is On or Off the BUS.
CAN BUS.

D2.10.50 Pump

Indicates if Pump Controller is On or Off the CAN

BUS.

30
2200 SRM 1614 Diagnostics

D2.30 Traction
Table 15. D2.30 Traction Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.30.1
D2.30
Press → Button TARGET SPEED
TRACTION
± XXXX RPM
↕
D2.30.2
MOTOR SPEED
± XXXX RPM
↕
D2.30.3
MOTOR ENC
XXXX COUNT
↕
D2.30.5
CONT TEMP
± XXX DEG C/F
↕
D2.30.6
MOTOR TEMP
± XXX DEG C/F
↕
D2.30.7
MOTOR CURR
XXX MA
↕
D2.30.8
CAP V
XX.XX V
↕
D2.30.9
CAP MAX V
XX.XX V
↕
D2.30.10
CAP MIN V
XX.XX V
↕

31
Diagnostics 2200 SRM 1614

Table 15. D2.30 Traction Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.30.11
KEY V
XX.XX V
↕
D2.30.12
KEY MAX V
XX.XX V
↕
D2.30.13
KEY MIN V
XX.XX V
↕
D2.30.14
BRAKE CONNECT
NO/YES
↕
D2.30.16
MC CONNECT
XXX M/A
↕
D2.30.19
BRAKE SW
OFF/ON
↕
D2.30.20
OP SEN SW
OFF/ON
↕
D2.30.32
SOC
XXX %

32
2200 SRM 1614
D2.30.1 Target Speed
This test allows the technician to monitor the Trac-
tion Motor's target RPM. A positve value indicates
the forks are leading while a negative value indi-
cates that the forks are trailing.
D2.30.2 Motor Speed
This test allows the technician to monitor the ac-
tual traction motor speed in RPM. A positve value
indicates the forks are leading while a negative
value indicates that the forks are trailing.
D2.30.3 Motor ENC
This test allows the technician to monitor the en-
coder counts from motor. A increasing count indi-
cates the forks are leading while a decreasing count
indicates that the forks are trailing.
D2.30.5 Cont Temp
This test allows the technician to monitor the ac-
tual controller temperature. This value will be dis-
played in degrees Celsius or Fahrenheit.
D2.30.6 Motor Temp
This test allows the technician to monitor the ac-
tual motor temperature. This value will be dis-
played in degrees Celsius or Fahrenheit.
D2.30.7 Motor Curr
This test allows the technician to monitor the mo-
tor current. This value will be displayed in amper-
age.
D2.30.8 Cap V
This test allows the technician to monitor the cur-
rent traction controller Cap bank voltage.
D2.30.9 Cap Max V
This test monitors the maximum cap voltage recor-
ded during the key cycle. Traction controller max
cap voltage can be reset when key is recycled (Turn
OFF and then ON).
Diagnostics
D2.30.10 Cap Min V
This test monitors the minimum cap voltage recor-
ded during the key cycle. Traction controller min
cap voltage can be reset when key is recycled (Turn
OFF and then ON).
D2.30.11 Key V
This test allows the technician to monitor the cur-
rent traction controller key voltage.
D2.30.12 Key Max V
This test monitors the maximum key voltage recor-
ded during the key cycle. Traction controller key
max voltage can be reset when key is recycled
(Turn OFF and then ON).
D2.30.13 Key Min V
This test monitors the minimum key voltage recor-
ded during the key cycle. Traction controller key
min voltage can be reset when key is recycled (Turn
OFF and then ON).
D2.30.14 Brake Connect
This test monitors the integrity of the brake coil
circuit. Yes, indicates brake coil is connected and no
circuit faults are being detected. No, indicates
brake coil is not connected or an open circuit is
present.
D2.30.16 MC Connect
This test monitors the integrity of the main contac-
tor coil circuit. Yes, indicates main contactor coil is
connected and no circuit faults are being detected.
No, indicates main contactor coil is not connected or
an open circuit is present.
D2.30.19 Brake SW
On, indicates brake switch is pressed. Off, indicates
brake switch is not pressed. This value can be ob-
served while operating the brake switch On and
Off.
33
Diagnostics 2200 SRM 1614

D2.30.20 OP Sen SW D2.30.32 SOC

On, indicates operator sense switch is pressed. Off, This test allows the technician to monitor Battery
indicates operator sense switch is not pressed. This State Of Charge as 0-100%.
value can be observed while operating the operator
sense switch On and Off.

D2.40 Steer

Table 16. D2.40 Steer Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.40.1
D2.40
Press → Button TARGET SPEED
STEER
± XXXX RPM
↕
D2.40.2
MOTOR SPEED
± XXXX RPM
↕
D2.40.3
MOTOR ENC
XXXX COUNT
↕
D2.40.5
CONT TEMP
± XXX DEG C/F
↕
D2.40.6
MOTOR TEMP
± XXX DEG C/F
↕
D2.40.7
MOTOR CURR
XXX MA
↕
D2.40.8
CAP V
XX.XX V
↕

34
2200 SRM 1614 Diagnostics

Table 16. D2.40 Steer Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.40.9
CAP MAX V
XX.XX V
↕
D2.40.10
CAP MIN V
XX.XX V
↕
D2.40.11
KEY V
XX.XX V
↕
D2.40.12
KEY MAX V
XX.XX V
↕
D2.40.13
KEY MIN V
XX.XX V
↕
D2.40.17
CENTER PROX SW
OFF/ON
↕
D2.40.19
STEER ANGLE
±XX.XX°

35
Diagnostics
D2.40.1 Target Speed
This test allows the technician to monitor the Steer
Motor's target speed in RPM. A positve value indi-
cates the steer motor is being steered to the right
(clockwise) and a negative value indicates the steer
motor is being steered to the left (counterclock-
wise).
D2.40.2 Motor Speed
This test allows the technician to monitor the ac-
tual motor speed in RPM. A positve value indicates
the steer motor is being steered to the right (clock-
wise) and a negative value indicates the steer mo-
tor is being steered to the left (counterclockwise).
D2.40.3 Motor ENC
This test allows the technician to monitor the en-
coder counts from motor. An increasing count indi-
cates the steer motor is being steered to the right
(clockwise) and a decreasing count indicates the
steer motor is being steered to the left (counter-
clockwise).
D2.40.5 Cont Temp
This test allows the technician to monitor the con-
troller temperature. This value will be displayed in
degrees Celsius or Fahrenheit.
D2.40.7 Motor Curr
This test allows the technician to monitor the mo-
tor current. This value will be displayed in amper-
age.
D2.40.8 Cap V
This test allows the technician to monitor the cur-
rent controller Cap bank voltage.
D2.40.9 Cap Max V
This test monitors the maximum cap voltage recor-
ded during the key cycle. Steer controller max cap
voltage can be reset when key is recycled (Turn
OFF and then ON).
36
2200 SRM 1614
D2.40.10 Cap Min V
This test monitors the minimum cap voltage recor-
ded during the key cycle.Steer controller min cap
voltage can be reset when key is recycled (Turn
OFF and then ON).
D2.40.11 Key V
This test allows the technician to monitor the cur-
rent Steer Controller key voltage.
D2.40.12 Key Max V
This test monitors the maximum key voltage recor-
ded during the key cycle.Steer controller key max
voltage can be reset when key is recycled (Turn
OFF and then ON).
D2.40.13 Key Min V
This test monitors the minimum key voltage recor-
ded during the key cycle.Steer controller key min
voltage can be reset when key is recycled (Turn
OFF and then ON).
D2.40.17 Center Prox SW
This test monitors the state of the Center Proxim-
ity Switch. The switch will be On when steering is
turned right of center (clockwise) and will display
Off when turned left of center (counterclockwise).
D2.40.19 Steer Angle
This test allows the technician to monitor the angle
of the drive tire. This value will be displayed as
postive degrees when turned right of center (clock-
wise) and will display negative degress when
turned left of center (counterclockwise).
2200 SRM 1614 Diagnostics

D2.41 Steer Caster

Table 17. D2.41 Steer Caster Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.41.1
D2.41
Press → Button TARGET SPEED
STEER CASTER
± XXXX RPM
↕
D2.41.2
MOTOR SPEED
± XXXX RPM
↕
D2.41.3
MOTOR ENC
XXXX COUNT
↕
D2.41.5
CONT TEMP
± XXX DEG C/F
↕
D2.41.6
MOTOR TEMP
± XXX DEG C/F
↕
D2.41.7
MOTOR CURR
XXX A
↕
D2.41.8
CAP V
XX.XX V
↕
D2.41.9
CAP MAX V
XX.XX V
↕
D2.41.10
CAP MIN V
XX.XX V
↕

37
Diagnostics 2200 SRM 1614

Table 17. D2.41 Steer Caster Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.41.11
KEY V
XX.XX V
↕
D2.41.12
KEY MAX V
XX.XX V
↕
D2.41.13
KEY MIN V
XX.XX V
↕
D2.41.14
CENTER PROX SW
OFF/ON
↕
D2.41.15
TARGET ANGLE
± XX .XX°
↕
D2.41.16
STEER ANGLE
± XX .XX°

D2.41.1 Target Speed D2.41.3 Motor ENC

This test allows the technician to monitor the Steer
Caster's target speed in RPM. A positve value indi-
cates the caster is being steered to the right (clock-
wise) and a negative value indicates the caster is
being steered to the left (counterclockwise).
D2.41.2 Motor Speed
This test allows the technician to monitor the Steer
Caster's actual motor speed in RPM. A positve
value indicates the caster is being steered to the
right (clockwise) and a negative value indicates the
caster is being steered to the left (counterclock-
wise).
This test allows the technician to monitor the Steer
Caster's encoder counts from motor. An increasing
count indicates the caster is being steered to the
right (clockwise) and a decreasing count indicates
the caster is being steered to the left (counterclock-
wise).
D2.41.5 Cont Temp
This test allows the technician to monitor the con-
troller temperature. This value will be displayed in
degrees Celsius or Fahrenheit.

38
2200 SRM 1614
D2.41.6 Motor Temp
This test allows the technician to monitor the mo-
tor temperature. This value will be displayed in de-
grees Celsius or Fahrenheit.
D2.41.7 Motor Curr
This test allows the technician to monitor the mo-
tor current. This value will be displayed in amper-
age.
D2.41.8 Cap V
This test allows the technician to monitor the cur-
rent steer caster controller Cap bank voltage.
D2.41.9 Cap Max V
This test monitors the maximum cap voltage recor-
ded during the key cycle. Steer caster controller
max cap voltage can be reset when key is recycled
(Turn OFF and then ON).
D2.41.10 Cap Min V
This test monitors the minimum cap voltage recor-
ded during the key cycle. Steer caster controller
min cap voltage can be reset when key is recycled
(Turn OFF and then ON).
D2.41.11 Key V
This test allows the technician to monitor the cur-
rent steer caster controller key voltage.
Diagnostics
D2.41.12 Key Max V
This test monitors the maximum key voltage recor-
ded during the key cycle. Steer caster key max volt-
age can be reset when key is recycled (Turn OFF
and then ON).
D2.41.13 Key Min V
This test monitors the minimum key voltage recor-
ded during the key cycle. Steer caster key min volt-
age can be reset when key is recycled (Turn OFF
and then ON).
D2.41.14 Center Prox SW
This test monitors the state of the Center Proxim-
ity Switch. The switch will be On when steering is
turned right of center (clockwise) and will display
Off when turned left of center (counterclockwise).
D2.41.16 Steer Angle
This test allows the technician to monitor the angle
of the caster tire. This value will be displayed as
postive degrees when turned right of center (clock-
wise) and will display negative degress when
turned left of center (counterclockwise).
39
Diagnostics 2200 SRM 1614

D2.50 Pump
Table 18. D2.50 Pump Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.50.1
D2.50
Press → Button TARGET SPEED
PUMP
XXXX RPM
↕
D2.50.2
MOTOR SPEED
XXXX RPM
↕
D2.50.3
MOTOR ENC
XXXXX COUNT
↕
D2.50.5
CONT TEMP
± XXX° C/F
↕
D2.50.6
MOTOR TEMP
± XXX° C/F
↕
D2.50.7
MOTOR CURR
XXX MA
↕
D2.50.8
CAP V
XX.XX V
↕
D2.50.9
CAP MAX V
XX.XX V
↕
D2.50.10
CAP MIN V
XX.XX V
↕

40
2200 SRM 1614 Diagnostics

Table 18. D2.50 Pump Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.50.11
KEY V
XX.XX V
↕
D2.50.12
KEY MAX V
XX.XX V
↕
D2.50.13
KEY MIN V
XX.XX V
↕
D2.50.14
MAST PROX SW
OFF/ON

D2.50.1 Target Speed D2.50.6 Motor Temp

This test allows the technician to monitor the lift
pump target speed in RPM. A positive value indi-
cates the forks are moving upward while a negative
value indicates the forks are moving downward.
D2.50.2 Motor Speed
This test allows the technician to monitor the lift
pump motor actual speed in RPM. A positive value
indicates the forks are moving upward while a neg-
ative value indicates the forks are moving down-
ward.
D2.50.3 Motor ENC
This test allows the technician to monitor the mo-
tor temperature. This value will be displayed in de-
grees Celsius or Fahrenheit.
D2.50.7 Motor Curr
This test allows the technician to monitor the mo-
tor current. This value will be displayed in amper-
age.
D2.50.8 Cap V
This test allows the technician to monitor the cur-
rent lift pump controller Cap bank voltage.

This test allows the technician to monitor the en-
coder counts from the lift pump motor. An increas-
ing count indicate the forks are moving upward
while a negative count indicates the forks are mov-
ing downward.
D2.50.5 Cont Temp
D2.50.9 Cap Max V
This test monitors the maximum cap voltage recor-
ded during the key cycle. Pump controller max cap
voltage can be reset when key is recycled (Turn
OFF and then ON).

This test allows the technician to monitor the con-

troller temperature. This value will be displayed in
degrees Celsius or Fahrenheit.

41
Diagnostics 2200 SRM 1614

D2.50.10 Cap Min V
This test monitors the minimum cap voltage recor-
ded during the key cycle. Pump controller min cap
voltage can be reset when key is recycled (Turn
OFF and then ON).
D2.50.11 Key V
This test allows the technician to monitor the ac-
tual lift pump controller key voltage.
Pump controller key max voltage can be reset when
key is recycled (Turn OFF and then ON).
D2.50.13 Key Min V
This test monitors the minimum key voltage recor-
ded during the key cycle. Pump controller key min
voltage can be reset when key is recycled (Turn
OFF and then ON).
D2.50.14 Mast Prox SW

D2.50.12 Key Max V Indicates state of mast proximity switch. On, indi-
cates mast in free lift. Off indicates mast out of free
This test monitors the maximum key voltage recor- lift.
ded during the key cycle.

D2.51 Aux Pump

Table 19. D2.51 Aux Pump Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.51.1
D2.51
Press → Button TARGET SPEED
AUX PUMP
XXXX RPM
↕
D2.51.2
MOTOR SPEED
XXXX RPM
↕
D2.51.6
MOTOR TEMP
± XXX ° C/F
↕
D2.51.7
MOTOR CURR
XXX MA
↕

42
2200 SRM 1614 Diagnostics

Table 19. D2.51 Aux Pump Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.51.14
MOTOR LOCK
OFF/ON
↕
D2.51.15
MOTOR LOCK 1
OFF/ON

D2.51.1 Target Speed D2.51.7 Motor Curr

This test allows the technician to monitor the auxil-
iary motor's target speed in RPM.
D2.51.2 Motor Speed
This test allows the technician to monitor the ac-
tual auxiliary motor speed in RPM.
This test allows the technician to monitor the mo-
tor current. This value will be displayed in amper-
age.
D2.51.14 Motor Lock
On indicates auxiliary motor is locked.

D2.51.6 Motor Temp D2.51.15 Motor Lock 1

This test allows the technician to monitor the mo- On indicates auxiliary motor 1 is locked.
tor temperature. This value will be displayed in de-
grees Celsius or Fahrenheit.

43
Diagnostics 2200 SRM 1614

D2.60 Control Handle

Table 20. D2.60 Control Handle Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.60.1
D2.60
Press → Button HORN SW
CONTROL HANDLE
OFF/ON
↕
D2.60.10
TILT UP SW
OFF/ON
↕
D2.60.11
TILT DOWN SW
OFF/ON
↕
D2.60.12
SHIFT RIGHT SW
OFF/ON
↕
D2.60.13
SHIFT LEFT SW
OFF/ON
↕
D2.60.18
FUNCTION SW
OFF/ON
↕
D2.60.19
TRAC INPUT
-100...100%
↕
D2.60.20
LIFT/LOWER INPUT
-100...100%
↕
D2.60.21
SS/ER INPUT
-100...100%
↕

44
2200 SRM 1614
Table 20. D2.60 Control Handle Menu (Continued)
NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.
D2.60.1 Horn SW
This value displays On when the horn switch is
pressed. When the horn switch is release, the value
displays Off.
D2.60.10 Tilt Up SW
This value display On when the tilt up switch is
pressed. When the tilt up switch is released, the
value displays Off.
D2.60.11 Tilt Down SW
This value displays On when the tilt down switch is
pressed. When the tilt down switch is released, the
value displays Off.
D2.60.12 Shift Right SW
This value displays On when the shift right switch
is pressed. When the shift right switch is released,
the value displays Off.
D2.60.13 Shift Left SW
This value displays On when the shift left switch is
pressed. When the shift left switch is released, the
value displays Off.
D2.50.18 Function SW
This value displays On when the function switch is
pressed. When the function switch is released, the
value displays Off.
Diagnostics
D2.60.22
ER INPUT
-100...100%
↕
D2.60.23
TILT INPUT
-100...100%
D2.60.19 Trac Input
This test allows the technician to monitor throttle
input. A positive value 1% through 100% indicates
the value of throttle requested when the forks are
leading. A negative value -1% through -100% indi-
cates the value of throttle requested when the forks
are trailing.
D2.60.20 Lift/Lower Input
This test allows the technician to monitor lift/lower
input. A positive value 1% through 100% indicates
the value of lift requested when the forks are mov-
ing upward. A negative value -1% through -100%
indicates the value of lowering requested when the
forks are moving downward.
D2.60.21 SS/ER Input
This test allows the technician to monitor side-shift
and extend/retract input. A positive value 1%
though 100% indicates the left side-shift and ex-
tend value. A negative value -1% through -100% in-
dicates the right side-shift and retract value.
D2.60.22 ER Input
This test allows the technician to monitor extend/
retract input. A positive value 1% through 100% in-
dicates the extand value. A negative value -1%
through -100% indicates the retract value.
D2.60.23 Tilt Input
This test allows the technician to monitor tilt input.
A positive value 1% through 100% indicates the
forks are tilting upward.
45
Diagnostics 2200 SRM 1614

A negative value -1% through -100% indicates the

forks are tilting downward.

D2.80 Impact Sensor

Table 21. D2.80 Impact Sensor Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.80.1
D2.80
Press → Button SOFT IMPACT
IMPACT SENSOR
OFF/ON
↕
D2.80.2
HARD IMPACT
OFF/ON

D2.80.1 Soft Impact D2.80.10 Hard Impact

This allows the technician to monitor impact This allows the technician to monitor impact
events. On indicates that a soft impact has occur- events. On indicates that a hard impact has occur-
red and has been recorded. Off indicates that no red and has been record. Off indicates that no im-
impact has occurred or been recorded. pact has occurred or been recorded.

46
2200 SRM 1614 Diagnostics

D2.90 CAN I/O

Table 22. D2.90 CAN I/O Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.90.1
D2.90
Press → Button HEIGHT ENC
CAN I/O
XXXX.X IN/CM
↕
D2.90.2
HEIGHT ENC
XXXXX COUNT
↕
D2.90.4
RET POS PROX SEN
OFF/ON
↕
D2.90.11
KEY V
XX.XX V
↕
D2.90.12
KEY MAX V
XX.XX V
↕
D2.90.13
KEY MIN V
XX.XX V
↕
D2.90.23
STEER STAT
OFF/ON
↕
D2.90.24
CAST STEER STAT
OFF/ON
↕
D2.90.25
PRESSURE SEN
X.XX V
↕

47
Diagnostics 2200 SRM 1614

Table 22. D2.90 CAN I/O Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.90.26
HORN CONNECT
NO/YES
↕
D2.90.28
CONT FAN CONNECT
NO/YES
↕
D2.90.30
COMP FAN CONNECT
NO/YES
↕
D2.90.32
TFD COIL CONNECT
NO/YES
↕
D2.90.34
ER COIL CONNECT
NO/YES
↕
D2.90.36
SS COIL CONNECT
NO/YES
↕
D2.90.38
AUX REV CONNECT
NO/YES
↕
D2.90.40
AUX FWD CONNECT
NO/YES
↕
D2.90.42
LOWER CONNECT
NO/YES
↕

48
2200 SRM 1614 Diagnostics

Table 22. D2.90 CAN I/O Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.90.44
BACKUP CONNECT
NO/YES
↕
D2.90.46
TILT CONNECT
NO/YES
↕
D2.90.52
HLD/LFT CONNECT
NO/YES
↕
D2.90.54
STROBE CONNECT
NO/YES

D2.90.1 Height ENC D2.90.12 Key Max V

This test allows the technician to monitor the Lift This test monitors the maximum key voltage recor-
Height value. The value will be displayed in inches/ ded during the key cycle. CAN I/O controller key
centimeters. The value will increase as the forks max voltage can be reset when key is recycled
are raised and decrease as the forks are lowered. (Turn OFF and then ON).

D2.90.2 Height ENC D2.90.13 Key Min V

This test allows the technician to monitor the This test monitors the minimum key voltage recor-
height encoder count. The value will increase as the ded during the key cycle. CAN I/O controller key
forks are raised and decrease as the forks are low- min voltage can be reset when key is recycled (Turn
ered. OFF and then ON).

D2.90.4 Ret Pos Prox Sen D2.90.23 Steer Stat

This test allows the technician to monitor the Indicates state of main Steer Status Line, should
height encoder counts, increases for lifting, decrea- always be ON. Off indicates issue with Main Steer
ses for lowering. Only available above freelift. Controller.

D2.90.11 Key V D2.90.24 Cast Steer Stat

This test allows the technician to monitor the cur- Indicates state of Caster Steer Status Line, should
rent CAN I/O controller key voltage. always be ON. Off indicates issue with Caster Steer
Controller.

49
Diagnostics
D2.90.25 Pressure Sen
Indicates return voltage from Hydraulic Pressure
Transducer between 0.5 Vdc and 4.61 Vdc. Input
used to calculate weight on forks.
D2.90.26 Horn Connect
This test monitors the integrity of the horn circuit.
Yes indicates horn is connected and no circuit
faults are being detected. No, indicates horn is not
connected or an open circuit is detected.
D2.90.28 Cont Fan Connect
This test monitors the integrity of the controller fan
circuit. Yes indicates controller fan is connected
and no circuit faults are detected. No, indicates con-
troller fan is not connected or an open circuit is
present.
D2.90.30 Comp Fan Connect
This test monitors the integrity of the compartment
fan circuit. Yes indicates compartment fan is con-
nected and no circuit faults are detected. No, indi-
cates compartment fan is not connected or an open
circuit is present.
D2.90.32 TFD Coil Connect
This test monitors the integrity of the tactile feed-
back device coil circuit. Yes indicates tactile feed-
back device is connected and no circuit faults are
being detected. No, indicates tactile feedback device
is not connected or an open circuit is present.
D2.90.34 ER Coil Connect
This test monitors the integrity of the extend/
retract coil circuit. Yes indicates extend/retract is
connected and no circuit faults are being detected.
No, indicates extend/retract is not connected or an
open circuit is present.
D2.90.36 SS Coil Connect
This test monitors the integrity of the side-shift coil
circuit. Yes indicates side-shift is connected and no
circuit faults are being detected. No, indicates side
shift is not connected or an open circuit is present.
50
2200 SRM 1614
D2.90.38 Aux Rev Connect
This test monitors the integrity of the auxiliary re-
verse coil circuit. Yes indicates Aux Rev is connec-
ted and no circuit faults are being detected. No, in-
dicates Aux Rev is not connected or an open circuit
is present.
D2.90.40 Aux FWD Connect
This test monitors the integrity of the auxiliary for-
ward coil circuit. Yes indicates Aux FWD is connec-
ted and no circuit faults are being detected. No, in-
dicates Aux FWD is not connected or an open cir-
cuit is present.
D2.90.42 Lower Connect
This test monitors the integrity of the lower coil cir-
cuit. Yes indicates lower is connected and no circuit
faults are being detected. No, indicates lower is not
connected or an open circuit is present.
D2.90.44 Backup Connect
This test monitors the integrity of the backup
alarm circuit. Yes indicates backup is connected
and no circuit faults are being detected. No, indi-
cates backup is not connected or an open circuit is
present.
D2.90.46 Tilt Connect
This test monitors the integrity of the tilt coil cir-
cuit. Yes indicates tilt is connected and no circuit
faults are being detected. No, indicates tilt is not
connected or an open circuit is present.
D2.90.52 Hld/Lft Connect
This test monitors the integrity of the hold/lift coil
circuit. Yes indicates Hld/Lft is connected and no
circuit faults are being detected. No, indicates
Hld/Lft is not connected or an open circuit is
present.
D2.90.54 Strobe Connect
This test monitors the integrity of the strobe cir-
cuit. Yes indicates strobe is connected and no cir-
cuit faults are being detected. No, indicates strobe
is not connected or an open circuit is present.
D2.91 Remote Module
2200 SRM 1614 Diagnostics

Table 23. D2.91 Remote Module Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D2.91.1
D2.91
Press → Button HEIGHT PROX SEN
REMOTE MODULE
OFF/ON
↕
D2.91.2
RET POS SEN
X.XX V
↕
D2.91.3
TILT SEN
X.XX V
↕
D2.91.4
TILT CONNECT
NO/YES
↕
D2.91.5
SS CONNECT
NO/YES
↕
D2.91.6
ER CONNECT
NO/YES
↕
D2.91.7
AUX FW CONNECT
NO/YES
↕
D2.91.8
AUX REV CONNECT
NO/YES

51
Diagnostics
D2.91.1 Height Prox Sen
Indicates state of Height Proximity Sensor.
On=Out of freelift, Off = in free lift.
D2.91.2 Ret Pos Sen
Indicates state of Retract Proximity Sensor.
On=Retracted, Off = Extended.
D2.91.3 Tilt Sen
Indicates state of Tilt Sensor. On=Tilted, Off = Not
Tilted.
D2.91.4 Tilt Connect
This test monitors the integrity of the tilt coil cir-
cuit. Yes indicates tilt is connected and no circuit
faults are being detected. No, indicates tilt is not
connected or an open circuit is present.
D2.91.5 SS Connect
This test monitors the integrity of the side-shift coil
circuit. Yes indicates side-shift is connected and no
circuit faults are being detected. No, indicates side
shift is not connected or an open circuit is present.
52
2200 SRM 1614
D2.91.6 ER Connect
This test monitors the integrity of the extend/
retract coil circuit. Yes indicates extend/retract is
connected and no circuit faults are being detected.
No, indicates extend/retract is not connected or an
open circuit is present.
D2.91.7 Aux FWD Connect
This test monitors the integrity of the auxiliary for-
ward coil circuit. Yes indicates Aux FWD is connec-
ted and no circuit faults are being detected. No, in-
dicates Aux FWD is not connected or an open cir-
cuit is present.
D2.91.8 Aux Rev Connect
This test monitors the integrity of the auxiliary re-
verse coil circuit. Yes indicates Aux Rev is connec-
ted and no circuit faults are being detected. No, in-
dicates Aux Rev is not connected or an open circuit
is present.
2200 SRM 1614 Diagnostics

D3 OUTPUT
D3.10 Display
Table 24. D3.10 Display Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.10.10
D3.10
Press → Button DISPLAY COM
DISPLAY
OFF/ON
↕
D3.10.30
TRAC COMM
OFF/ON
↕
D3.10.40
STEER COMM
OFF/ON
↕
D3.10.41
CASTER STEER
OFF/ON
↕
D3.10.50
PUMP COM
OFF/ON
↕
D3.10.51
AUX PUMP
OFF/ON
↕
D3.10.60
CONT HANDLE
OFF/ON
↕
D3.10.80
IMPACT
OFF/ON
↕

53
Diagnostics 2200 SRM 1614

Table 24. D3.10 Display Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.10.90
CAN I/O
OFF/ON
↕
D3.10.91
REMOTE MODULE
OFF/ON

D3.10.10 Display Com
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).
D3.10.60 Cont Handle Com

Removes NODE from the Network. Network can be

D3.10.30 Trac Comm
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).
D3.10.40 Steer Com
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).
D3.10.41 Caster Steer Com
Is only visible when caster is set to 1.
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).
D3.10.50 Pump Com
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).
reset when key is recycled (Turn OFF and then
ON).
D3.10.80 Impact Sensor
Is only visible when Impact is set to 1.
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).
D3.10.90 CAN I/O Com
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).
D3.10.91 Remote Module
Is only visible when Remote / Aux Pump is set to 1.
Removes NODE from the Network. Network can be
reset when key is recycled (Turn OFF and then
ON).

D3.10.51 Aux Pump Com

Is only visible when Remote / Aux Pump is set to 1.

54
2200 SRM 1614 Diagnostics

D3.30 Traction
Table 25. D3.30 Traction Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.30.1
D3.30
Press → Button U-V LINE DC CURR
TRACTION
OFF/ON
↕
D3.30.2
U-W LINE DC CURR
OFF/ON
↕
D3.30.3
V-W LINE DC CURR
OFF/ON
↕
D3.30.6
BRAKE
OFF/ON
↕
D3.30.7
MC
OFF/ON

D3.30.1 U-V Line DC Curr If no faults are found, display will read SUCCESS-
FUL.
When this test is turned ON, a DC current is direc-
ted to the "U" and "V" post in the AC Motor control- D3.30.5 Motor Circuit
ler.
When this test is performed, the display will read
D3.30.2 U-W Line DC Curr DISCONNECT MOTOR. This test will check for
motor circuit faults.
When this test is turned ON, a DC current is direc-
ted to the "U" and "W" post in the AC Motor con- D3.30.6 Brake
troller.
This test allows for activating and deactivating the
D3.30.3 V-W Line DC Curr electric brake.

When this test is turned ON, a DC current is direc- D3.30.7 MC

ted to the "V" and "W" post in the AC Motor con-
troller. This test allows for activating and deactivating the
main contactor.
D3.30.4 Motor Open

When this test is performed, the traction motor and

circuits are checked for an open circuit.

55
Diagnostics 2200 SRM 1614

D3.40 Steer
Table 26. D3.40 Steer Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.40.1
D3.40
Press → Button U-V LINE DC CURR
STEER
OFF/ON
↕
D3.40.2
U-W LINE DC CURR
OFF/ON
↕
D3.40.3
V-W LINE DC CURR
OFF/ON
↕
D3.40.4
MOTOR OPEN
RUN
↕
D3.40.5
MOTOR CIRCUIT
RUN
↕
D3.40.6
STATUS LINE
OFF/ON

56
2200 SRM 1614 Diagnostics

D3.40.1 U-V Line DC Curr D3.40.4 Motor Open

When this test is turned ON, a DC current is direc- When this test is performed, the steer motor and
ted to the "U" and "V" post in the AC Motor control- circuits are checked for an open circuit. If no faults
ler. are found, display will read SUCCESSFUL.

D3.40.2 U-W Line DC Curr D3.40.5 Motor Circuit

When this test is turned ON, a DC current is direc- When this test is performed, the display will read
ted to the "U" and "W" post in the AC Motor con- DISCONNECT MOTOR. This test will check for
troller. motor circuit faults.

D3.40.3 V-W Line DC Curr D3.40.6 Status Line

When this test is turned ON, a DC current is direc- This test allows for turning the Status Line On/Off.
ted to the "V" and "W" post in the AC Motor con-
troller.

57
Diagnostics 2200 SRM 1614

D3.41 Steer Caster

Table 27. D3.41 Steer Caster Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.41.1
D3.41
Press → Button U-V LINE DC CURR
STEER CASTER
OFF/ON
↕
D3.41.2
U-W LINE DC CURR
OFF/ON
↕
D3.41.3
V-W LINE DC CURR
OFF/ON
↕
D3.41.6
STATUS LINE
OFF/ON

D3.41.1 U-V Line DC Curr D3.41.3 V-W Line DC Curr

When this test is turned ON, a DC current is direc- When this test is turned ON, a DC current is direc-
ted to the "U" and "V" post in the AC Motor control- ted to the "V" and "W" post in the AC Motor con-
ler. troller.

D3.41.2 U-W Line DC Curr D3.41.6 Status Line

When this test is turned ON, a DC current is direc- This test allows for turning the Main Caster Status
ted to the "U" and "W" post in the AC Motor con- Line On/Off.
troller.

58
2200 SRM 1614 Diagnostics

D3.50 Pump
Table 28. D3.50 Pump Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.50.1
D3.50
Press → Button U-V LINE DC CURR
PUMP
OFF/ON
↕
D3.50.2
U-W LINE DC CURR
OFF/ON
↕
D3.50.3
V-W LINE DC CURR
OFF/ON
↕
D3.50.4
MOTOR OPEN
RUN
↕
D3.50.5
MOTOR CIRCUIT
RUN
↕
D3.50.6
STATUS LINE
OFF/ON

D3.50.1 U-V Line DC Curr D3.50.4 Motor Open

When this test is turned ON, a DC current is direc- When this test is performed, the pump motor and
ted to the "U" and "V" post in the AC Motor control- circuits are checked for an open circuit. If no faults
ler. are found, display will read SUCCESSFUL.

D3.50.2 U-W Line DC Curr D3.50.5 Motor Circuit

When this test is turned ON, a DC current is direc- When this test is performed, the display will read
ted to the "U" and "W" post in the AC Motor con- DISCONNECT MOTOR. This test will check for
troller. motor circuit faults.

D3.50.3 V-W Line DC Curr

When this test is turned ON, a DC current is direc-

ted to the "V" and "W" post in the AC Motor con-
troller.

59
Diagnostics 2200 SRM 1614

D3.90 CAN I/O

Table 29. D3.90 CAN I/O Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.90.1
D3.90
Press → Button ER COIL
CAN I/O
OFF/ON
↕
D3.90.2
SS COIL
OFF/ON
↕
D3.90.3
AUX REV
OFF/ON
↕
D3.90.4
AUX FWD
OFF/ON
↕
D3.90.5
TFD COIL
OFF/ON
↕
D3.90.6
STROBE
OFF/ON
↕
D3.90.7
COMP FAN
OFF/ON
↕
D3.90.8
CONT FAN
OFF/ON
↕
D3.90.9
LOWER COIL
OFF/ON
↕

60
2200 SRM 1614 Diagnostics

Table 29. D3.90 CAN I/O Menu (Continued)

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.90.10
BACKUP
OFF/ON
↕
D3.90.11
TILT COIL
OFF/ON
↕
D3.90.12
LOAD HOLD
OFF/ON
↕
D3.90.13
HORN
OFF/ON
↕
D3.90.14
HORN
OFF/ON

D3.90.1 ER Coil D3.90.6 Strobe

This test allows for activating and deactivating the This test allows for activating and deactivating the
Extend Retract Coil. Strobe Coil.

D3.90.2 SS Coil D3.90.7 Comp Fan

This test allows for activating and deactivating the This test allows for activating and deactivating the
Side Shift Coil. Compartment Fan Coil.

D3.90.3 Aux Rev D3.90.8 Cont Fan

This test allows for activating and deactivating the This test allows for activating and deactivating the
Aux Rev Coil. Controller Fan Coil.

D3.90.4 Aux FWD D3.90.9 Lower Coil

This test allows for activating and deactivating the This test allows for activating and deactivating the
Aux FWD Coil. Lower Coil.

D3.90.5 TFD Coil D3.90.10 Backup Alarm

This test allows for activating and deactivating the This test allows for activating and deactivating the
Tactile Feedback Device Coil. Backup Coil.

61
Diagnostics 2200 SRM 1614

D3.90.11 Tilt Coil D3.90.13 Lift

This test allows for activating and deactivating the This test allows for activating and deactivating the
Tilt Coil. Lift Coil.

D3.90.12 Load Hold D3.90.14 Horn

This test allows for activating and deactivating the This test allows for activating and deactivating the
Load Coil. Horn Coil.

D3.91 Remote
Table 30. D3.91 Remote Menu

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

D3.91.1
D3.91
Press → Button ER COIL
REMOTE
OFF/ON
↕
D3.91.2
SS COIL
OFF/ON
↕
D3.91.3
AUX REV
OFF/ON
↕
D3.91.4
AUX FWD
OFF/ON
↕
D3.91.5
TILT COIL
OFF/ON
↕
D3.91.6
CAMERA
OFF/ON
↕
D3.91.7
LASER
OFF/ON

62
2200 SRM 1614
D3.91.1 ER Coil
This test allows for activating and deactivating the
Extend Retract Coil.
D3.91.2 SS Coil
This test allows for activating and deactivating the
Side Shift Coil.
D3.91.3 Aux Rev
This test allows for activating and deactivating the
Aux Rev Coil.
D3.91.4 Aux FWD
This test allows for activating and deactivating the
Aux FWD Coil.
Calibration
The Calibration menu allows a service technician
access to the dash display menu system to calibrate
or adjust truck systems and settings. With a proper
Service-level password, a service technician can ac-
cess menu items that are not visible at Operator or
Supervisor-level access. Scroll through the Informa-
tion menu using the UP (#1) and DOWN (#3) but-
tons and press the RIGHT (#2) button to enter the
desired selection. Press the LEFT (#4) button to re-
turn to the previous menu. Press 5 (center button),
to save.
NOTE: The initial setup of the supervisor password
must be performed by a service technician access-
ing the menu system with a service-level password.
The supervisor password must be set up before a
supervisor can access the menu functions. The de-
fault service-level password as shipped from the
factory is 55555 This should be changed to a differ-
ent number by the technician during initial setup.
NOTE: The Calibration Menu is a main menu (top-
level menu) that is visible at Service Technician,
Supervisor, and Operator password access levels.
To access this menu, cycle through the display until
the Calibration Title Screen is displayed.
To calibrate the Steer Wheel:
1. Stand on the Operator Presence Brake
Switch during the calibration process.
Calibration
D3.91.5 Tilt Coil
This test allows for activating and deactivating the
Tilt Coil.
D3.91.6 Camera
This test allows for activating and deactivating the
Camera Coil.
D3.91.7 Laser
This test allows for activating and deactivating the
Laser Coil.
NOTE: If Steer Wheel Calibration fails, confirm op-
eration of Main Contactor and ensure that it is
closed during calibration.
2. Starting from the Calibration Menu, press 2
on the display, to open the calibration menu
and press 2 again.
3. Display should read running.
4. When completed is displayed, press 4 to
exit calibration.
5. Key truck OFF and ON to ensure calibration
is complete.
To calibrate the Throttle:
1. Move the throttle handle to the full forward
position.
2. Move the throttle handle to the full reverse
position.
3. Release the throttle handle to the neutral po-
sition to complete the calibration.
To calibrate the Fork Tare Up:
1. Brings forks up above free lift.
2. On the display, press 2.
3. On the display, press 5 (center button), to
save.
63
Calibration
To calibrate the Fork Tare Down:
1. Lower forks below free lift.
2. On the display, press 2.
3. On the display press, 5 (center button), to
save.
To calibrate the Reach Sense In:
1. Retract the forks as far in as possible.
2. On the display, press 2.
3. On the display, press 5 (center button), to
save.
To calibrate the Tilt/Set Point:
1. On the display, press 2.
2. Tilt to desired location.
3. On the display, press 5 (center button), to
save.
To calibrate the Lift Cushion:
1. Lift mast to top.
2. Lower mast approximately 0.30 m (1 ft).
3. On the display, scroll and located calibration,
C15 Lift Cushion.
NOTE:
4. The following step will vary depending on
your lift truck.
On the display, press 2 to calibrate.
5. On the display press 5 (center button), to
save.
64
2200 SRM 1614
To calibrate the Pick Point 1-10:
1. On the display, press 2.
2. Brings forks to desired height, above free lift.
3. On the display press 5 (center button), to
save.
4. Repeat steps 1 through 3 for each point cali-
bration.
To calibrate the Caster Steer:
1. Stand on the Operator Presence Brake
Switch during the calibration process.
NOTE: If Caster Steer Calibration fails, confirm
operation of Main Contactor and ensure that it is
closed during calibration.
2. On the display, press 2.
3. Display should read running.
4. When completed is displayed, press 4 to
exit calibration.
5. Key truck OFF and ON to ensure calibration
is complete.
To calibrate the AFT Handle:
1. On the display, press 2.
2. Push the AFT handle forward and release.
3. Leave the AFT handle in the neutral posi-
tion.
4. On the display, press 5 (center button), to
save.
2200 SRM 1614 Calibration

C1 Steer Wheel

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C1
CALIBRATE Press → Button MAIN STEER CAL
CALIBRATE

C4 Throttle

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C4
CALIBRATE Press → Button THROTTLE
CALIBRATE

C6 Fork Tare Up

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C6
CALIBRATE Press → Button FORK TARE UP
X.XX V

C7 Fork Tare Down

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C7
CALIBRATE Press → Button FORK TARE DOWN
X.XX V

65
Calibration 2200 SRM 1614

C12 Reach Sense In

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C12
CALIBRATE Press → Button REACH SENSE IN
X.XX V

C14 Tilt Set Point

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C14
CALIBRATE Press → Button TILT SET POINT
X.XX V

C15 Lift Cushion

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C15
CALIBRATE Press → Button LIFT CUSHION
XXXX COUNT

C16 Pick Point 1

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C16
CALIBRATE Press → Button PICK POINT 1
XX.X in/cm

66
2200 SRM 1614 Calibration

C17 Pick Point 2

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C17
CALIBRATE Press → Button PICK POINT 2
XX.X in/cm

C18 Pick Point 3

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C18
CALIBRATE Press → Button PICK POINT 3
XX.X in/cm

C19 Pick Point 4

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C19
CALIBRATE Press → Button PICK POINT 4
XX.X in/cm

C20 Pick Point 5

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C20
CALIBRATE Press → Button PICK POINT 5
XX.X in/cm

67
Calibration 2200 SRM 1614

C21 Pick Point 6

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C21
CALIBRATE Press → Button PICK POINT 6
XX.X in/cm

C22 Pick Point 7

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C22
CALIBRATE Press → Button PICK POINT 7
XX.X in/cm

C23 Pick Point 8

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C23
CALIBRATE Press → Button PICK POINT 8
XX.X in/cm

C24 Pick Point 9

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C24
CALIBRATE Press → Button PICK POINT 9
XX.X in/cm

68
2200 SRM 1614 Calibration

C25 Pick Point 10

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C25
CALIBRATE Press → Button PICK POINT 10
XX.X in/cm

C26 Caster Wheel

NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.

C26
CALIBRATE Press → Button CASTER CAL
CALIBRATE

69
 NOTES

70
 TECHNICAL PUBLICATIONS

2200 SRM 1614 2/14 (11/13)(9/13)(8/13)