Transm Al Chain 4028968 1300SRM1447 (11 2010) Us en

SINGLE SPEED
POWERSHIFT
ALUMINUM CHAIN DRIVE
TRANSMISSION
S30FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H2.0FTS (H30FT,
H35FT, H40FTS) [F001]; S2.0-3.5FT (S40-70FT) [F187]; S50CT [A267];
H2.0-3.5FT (H40-70FT) [L177]; H50CT [A274]
PART NO. 4028968 1300 SRM 1447

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity
to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric
lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force
to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the
unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and
when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from
the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Single Speed Powershift Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Serial Number................................................................................................................................................ 1
Hydraulic Gear Pump........................................................................................................................................ 2
Remove ........................................................................................................................................................... 2
Install ............................................................................................................................................................. 2
Housing Fittings Replacement.......................................................................................................................... 2
Remove ........................................................................................................................................................... 2
Disassemble ................................................................................................................................................... 2
Assemble ........................................................................................................................................................ 2
Install ............................................................................................................................................................. 2
Charge Pump Repair ......................................................................................................................................... 4
Remove ........................................................................................................................................................... 4
Disassemble ................................................................................................................................................... 5
Clean .............................................................................................................................................................. 5
Inspect ............................................................................................................................................................ 5
Assemble ........................................................................................................................................................ 5
Install ............................................................................................................................................................. 5
Torque Converter Replacement......................................................................................................................... 7
Remove ........................................................................................................................................................... 7
Clean and Inspect .......................................................................................................................................... 7
Install ............................................................................................................................................................. 7
Stator Support Assembly Repair ...................................................................................................................... 9
Remove ........................................................................................................................................................... 9
Disassemble ................................................................................................................................................... 15
Clean .............................................................................................................................................................. 16
Inspect ............................................................................................................................................................ 16
Assemble ........................................................................................................................................................ 17
Install ............................................................................................................................................................. 17
Clutch Packs Repair........................................................................................................................................... 19
Remove ........................................................................................................................................................... 19
Disassemble ................................................................................................................................................... 22
Housings .................................................................................................................................................... 22
Clutch Packs .............................................................................................................................................. 25
Forward Clutch Pack ............................................................................................................................ 25
Reverse Clutch Pack ............................................................................................................................. 30
Clean .............................................................................................................................................................. 36
Inspect ............................................................................................................................................................ 36
Assemble ........................................................................................................................................................ 37
Clutch Packs .............................................................................................................................................. 37
Reverse Clutch Pack ............................................................................................................................. 37
Forward Clutch Pack ............................................................................................................................ 44
Housings .................................................................................................................................................... 50
Install ............................................................................................................................................................. 52
Drive Chains and Sprockets .............................................................................................................................. 55
Remove ........................................................................................................................................................... 55
Clean .............................................................................................................................................................. 57
Inspect ............................................................................................................................................................ 57
Install ............................................................................................................................................................. 57
Proportional and Solenoid Valves ..................................................................................................................... 58
Proportional Valves ....................................................................................................................................... 58
Remove....................................................................................................................................................... 58
©2010 HYSTER COMPANY i

Table of Contents Single Speed Powershift
TABLE OF CONTENTS (Continued)

Disassemble ............................................................................................................................................... 59
Clean and Inspect...................................................................................................................................... 59
Assemble .................................................................................................................................................... 59
Install ......................................................................................................................................................... 60
Solenoid Valve ................................................................................................................................................ 60
Remove....................................................................................................................................................... 60
Disassemble ............................................................................................................................................... 60
Clean and Inspect...................................................................................................................................... 61
Assemble .................................................................................................................................................... 61
Install ......................................................................................................................................................... 61
MONOTROL® Pedal Repair ............................................................................................................................. 62
Remove and Disassemble .............................................................................................................................. 62
Clean and Inspect .......................................................................................................................................... 64
Assemble and Install ..................................................................................................................................... 65
This section is for the following models:
S30FT, S35FT, S40FTS [E010];

H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT) [F187];
S50CT [A267];
H2.0-3.5FT (H40-70FT) [L177];
H50CT [A274]
ii
1300 SRM 1447 General
General
This section has repair procedures for the sin-
gle-speed powershift aluminum transmission.
SERIAL NUMBER
The transmission serial number is located on the top
of the transmission housing. See Figure 1.
1. TORQUE CONVERTER HOUSING

2. TRANSMISSION HOUSING
3. SERIAL NUMBER LOCATION
Figure 1. Serial Number
1
Housing Fittings Replacement 1300 SRM 1447
Hydraulic Gear Pump

REMOVE 2. Dispose of drain pan contents.
CAUTION
Prior to removing hydraulic gear pump, cover
charge pump with liquid-proof covering to pre-
vent damage.
1. Put a drain pan under hydraulic gear pump. Re-

move and plug all hydraulic lines connected to
pump. Remove two flange head capscrews and
hydraulic gear pump from transmission housing.
See Figure 2.
INSTALL
NOTE: Remove liquid-proof covering from charge
pump prior to operating lift truck.
NOTE: Apply a 3 to 5 mm (0.12 to 0.20 in.) bead of

sealant to either hydraulic gear pump or transmis-
sion housing face at insertion point of flange head
capscrews.
1. Install hydraulic gear pump and two flange head

capscrews on transmission housing. See Fig- 1. TRANSMISSION HOUSING
ure 2. Tighten capscrews to 38 N•m (28 lbf ft). 2. FLANGE HEAD CAPSCREW
3. HYDRAULIC GEAR PUMP
CAUTION Figure 2. Hydraulic Gear Pump

Disposal of lubricants and fluids must meet lo-
cal environmental regulations.
Housing Fittings Replacement

REMOVE ASSEMBLE
1. Remove hole plug from top of converter housing. 1. Install new O-rings on fittings.
See Figure 3.
INSTALL
2. Remove fittings from converter housing and
transmission housing. See Figure 3. 1. Install hole plug on top of converter housing. See
Figure 3.
DISASSEMBLE
2. Install fittings on converter housing and trans-
1. Remove and discard O-rings from fittings. mission housing. See Figure 3.
2
1300 SRM 1447 Housing Fittings Replacement
A. TRANSMISSION HOUSING B. CONVERTER HOUSING

1. FITTING 2. HOLE PLUG
Figure 3. Housing Fittings and Hole Plug
3
Charge Pump Repair 1300 SRM 1447
Charge Pump Repair

REMOVE • S2.0-3.5FT (S40-70FT) (F187))
• H2.0-3.5FT (H40-70FT) (L177)
WARNING See section Frame 100 SRM 1423 for removal
Make sure engine and transmission are held in procedures for lift truck models listed below:
position so that they will not fall and cause an • S50CT (A267)
injury and damage to equipment. • H50CT (A274)
WARNING 3. Remove torque converter from torque converter

housing. See Torque Converter Replacement in
The engine and transmission are heavy. Make
this manual for procedure.
sure that any lifting device has enough capac-
ity to lift the engine and transmission. 4. Place transmission on torque converter housing
face. See Figure 4.
The engine can weigh approximately 194 kg
(428 lb). 5. Remove seven capscrews, seven washers, charge
pump, and charge pump gasket from transmis-
The transmission can weigh approximately
sion housing. See Figure 4. Discard charge pump
84 kg (185 lb).
gasket.
NOTE: Charge pump can be removed from transmis-
6. Remove suction screen spring and suction screen
sion while it is still in lift truck. However, for the sake
from transmission housing. See Figure 4.
of clarity, illustrations in following steps are shown
with transmission removed from lift truck.
NOTE: Perform Step 1 through Step 4 if engine and

transmission are removed from lift truck.
1. Using a lifting device, remove engine from lift

truck.
See section Frame 100 SRM 1120 for removal

procedures for lift truck models listed below:
• S30FT, S35FT, S40FTS (E010)
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT) (F187))
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
2. Using a lifting device, remove transmission from

lift truck.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
Figure 4. Charge Pump
4
1300 SRM 1447 Charge Pump Repair
Legend for Figure 4 Compressed air can move particles so they

cause injury to the user or to other personnel.
1. TRANSMISSION HOUSING Make sure the path of the compressed air is
2. CAPSCREW
3. WASHER away from all personnel. Wear protective gog-
4. CHARGE PUMP gles or a face shield to prevent injury to the
5. CHARGE PUMP GASKET eyes.
6. SUCTION SCREEN
7. SUCTION SCREEN SPRING 1. Clean metal components with solvent and dry
8. TORQUE CONVERTER HOUSING with compressed air.
DISASSEMBLE 2. Clean rubber or plastic components with warm
soapy water and dry with a lint-free cloth.
1. Remove four socket head screws, charge pump
cover, and O-ring from charge pump body. Dis- INSPECT
card O-ring. See Figure 5.
1. Inspect splines on shaft of charge pump for dam-
age or worn areas that could affect operation of
pump. Replace charge pump if damaged.
2. Inspect capscrews for damaged threads. Replace

capscrews if damaged.
3. Inspect suction screen for foreign material.

Clean screen or replace if damaged,
ASSEMBLE
1. Install new O-ring, charge pump cover, and four
socket head screws on charge pump body. See
Figure 5.
INSTALL
1. Install suction screen and suction screen spring
in transmission housing. See Figure 4.
1. CHARGE PUMP BODY 2. Install charge pump gasket, charge pump, seven
2. O-RING washers, and seven capscrews on transmission
3. CHARGE PUMP COVER
4. SOCKET HEAD SCREW housing. See Figure 4. Tighten capscrews to
19 N•m (168 lbf in).
Figure 5. Charge Pump Assembly
NOTE: Perform Step 3 and Step 5 if engine and trans-
CLEAN mission were removed from lift truck.
3. Move transmission to upright position. Install

WARNING torque converter in torque converter housing.
Cleaning solvents can be flammable and toxic See Torque Converter Replacement in this man-
and can cause skin irritation. When using ual for procedures.
cleaning solvents, always follow the manufac-
turer’s recommended safety procedures.
5
Charge Pump Repair 1300 SRM 1447
WARNING WARNING
The engine and transmission are heavy. Make The engine and transmission are heavy. Make
sure that any lifting device has enough capac- sure that any lifting device has enough capac-
ity to lift the engine and transmission. ity to lift the engine and transmission.
The engine can weigh approximately 194 kg The engine can weigh approximately 194 kg
(428 lb). (428 lb).
The transmission can weigh approximately The transmission can weigh approximately
84 kg (185 lb). 84 kg (185 lb).
5. Using lifting device, install engine in lift truck.

CAUTION
Be careful that you DO NOT damage parts of See section Frame 100 SRM 1120 for install pro-
the torque converter or transmission when cedures for lift truck models listed below:
transmission is installed. • S30FT, S35FT, S40FTS (E010)
4. Using a lifting device, carefully install trans- H40FTS) (F001)
mission on lift truck frame. Place blocks under • S2.0-3.5FT (S40-70FT) (F187)
transmission for stability. • H2.0-3.5FT (H40-70FT) (L177)
See section Frame 100 SRM 1120 for install pro- See section Frame 100 SRM 1423 for install pro-
cedures for lift truck models listed below: cedures for lift truck models listed below:
• S30FT, S35FT, S40FTS (E010) • S50CT (A267)
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, • H50CT (A274)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT) (F187) 6. Remove lifting device from eyebolt bracket.
• H2.0-3.5FT (H40-70FT) (L177)
See section Frame 100 SRM 1423 for install pro- CAUTION
cedures for lift truck models listed below: Disposal of lubricants and fluids must meet lo-
• S50CT (A267) cal environmental regulations.
• H50CT (A274)
7. Dispose of drip pan contents.
WARNING
Make sure engine and transmission are held in
position so that they will not fall and cause an
injury and damage to equipment.
6
1300 SRM 1447 Torque Converter Replacement
Torque Converter Replacement

REMOVE NOTE: The torque converter cannot be repaired and
must be replaced as a unit, if damaged.
WARNING 4. Place a drip pan under transmission and care-
Make sure the engine and transmission are fully remove torque converter from stator sup-
held in position so that they will not fall and port. See Figure 6.
cause an injury and damage to equipment.
5. Remove and discard oil seal from stator support.
WARNING See Figure 6.
CLEAN AND INSPECT
ity to lift the engine and transmission. 1. Clean all components with a lint-free cloth.
The engine can weigh approximately 194 kg 2. Inspect torque converter, replace as needed.
(428 lb).
3. Inspect bolts and capscrews for damaged
The transmission can weigh approximately threads, replace if damaged.
84 kg (185 lb).
INSTALL
truck. 1. Install new oil seal on stator support. See Fig-
ure 6.
procedures for lift truck models listed below: 2. Carefully install torque converter on stator sup-
• S30FT, S35FT, S40FTS (E010) port. See Figure 6. Ensure that torque converter
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, is fully seated.
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187) 3. If removed, connect a lifting device to eyebolt
• H2.0-3.5FT (H40-70FT) (L177) bracket.

• S50CT (A267)
• H50CT (A274)

lift truck.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT) (F187))
• H2.0-3.5FT (H40-70FT) (L177)
See section Frame 100 SRM 1423 for removal 1. TORQUE CONVERTER
procedures for lift truck models listed below: 2. STATOR SUPPORT
• S50CT (A267) 3. OIL SEAL
• H50CT (A274)
Figure 6. Torque Converter
3. Remove hydraulic gear pump from transmission
housing. See section Hydraulic Gear Pump in
this manual for procedures.
7
Torque Converter Replacement 1300 SRM 1447
WARNING WARNING
Make sure engine and transmission are held in Make sure the engine and transmission are
position so that they will not fall and cause an held in position so that they will not fall and
injury and damage to equipment. cause an injury and damage to equipment.
WARNING WARNING
The engine and transmission are heavy. Make The engine and transmission are heavy. Make
sure that any lifting device has enough capac- sure that any lifting device has enough capac-
ity to lift the engine and transmission. ity to lift the engine and transmission.
The engine can weigh approximately 194 kg The engine can weigh approximately 194 kg
(428 lb). (428 lb).
The transmission can weigh approximately The transmission can weigh approximately
84 kg (185 lb). 84 kg (185 lb).
4. Using lifting device, carefully install transmis- 6. Using a lifting device, install engine in lift truck.
sion assembly on lift truck frame. Place blocks
under transmission for stability. See section Frame 100 SRM 1120 for install pro-
cedures for lift truck models listed below:
See section Frame 100 SRM 1120 for install pro- • S30FT, S35FT, S40FTS (E010)
cedures for lift truck models listed below: • H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,
• S30FT, S35FT, S40FTS (E010) H40FTS) (F001)
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, • S2.0-3.5FT (S40-70FT, S55FTS) (F187)
H40FTS) (F001) • H2.0-3.5FT (H40-70FT) (L177)
• S2.0-3.5FT (S40-70FT) (F187))
• H2.0-3.5FT (H40-70FT) (L177) See section Frame 100 SRM 1423 for install pro-
See section Frame 100 SRM 1423 for install pro- • S50CT (A267)
cedures for lift truck models listed below: • H50CT (A274)
• S50CT (A267)
• H50CT (A274) 7. Remove lifting device from eyebolt bracket.
5. Install hydraulic gear pump on transmission

CAUTION
housing. See section Hydraulic Gear Pump in
this manual for procedures. Disposal of lubricants and fluids must meet lo-
8. Dispose of drip pan contents.
8
1300 SRM 1447 Stator Support Assembly Repair
Stator Support Assembly Repair

REMOVE • S50CT (A267)
• H50CT (A274)
WARNING 3. Remove hydraulic gear pump. See section Hy-
Make sure the engine and transmission are draulic Gear Pump for procedures.
held in position so that they will not fall and
cause and injury and damage to equipment. NOTE: Place drip pan under transmission.
4. Remove torque converter from stator support.

WARNING See section Torque Converter Replacement for
The engine and transmission are heavy. Make procedures.
ity to lift the engine and transmission. 5. Remove charge pump from transmission hous-
ing. See section Charge Pump Repair for proce-
The engine can weigh approximately 194 kg dures.
(428 lb).
6. Remove transmission filter and filter post fitting
The transmission can weigh approximately from transmission housing. See Figure 7.
84 kg (185 lb).

truck.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)

lift truck.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001) 1. TRANSMISSION HOUSING
• S2.0-3.5FT (S40-70FT) (F187)) 2. TRANSMISSION FILTER
• H2.0-3.5FT (H40-70FT) (L177) 3. FILTER POST FITTING
See section Frame 100 SRM 1423 for removal Figure 7. Transmission Filter and Fitting
9
Stator Support Assembly Repair 1300 SRM 1447
7. Remove four capscrews and two proportional from transmission housing. Remove and discard
valves from transmission housing. O-rings from plugs. See Figure 9.
See Figure 8 for lift truck models

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
8. Remove two capscrews and solenoid valve from

transmission housing.
See Figure 8. for lift truck models

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
9. Remove two pressure transducers from trans-

mission housing.

• S30FT, S35FT, S40FTS (E010) 1. TRANSMISSION HOUSING
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, 2. PROPORTIONAL VALVE
H40FTS) (F001) 3. SENSOR
4. SPEED SENSOR
• S2.0-3.5FT (S40-70FT, S55FTS) (F187) 5. PRESSURE TRANSDUCER
• H2.0-3.5FT (H40-70FT) (L177) 6. SOLENOID VALVE
7. CAPSCREW
See Figure 9 for lift truck models 8. LOCKWASHER
• S50CT (A267)
• H50CT (A274) Figure 8. Transmission Housing Components
for Lift Truck Models S30FT, S35FT, S40FTS
10. If equipped, remove capscrew, lockwasher, and (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT,
sensor from transmission housing. See Figure 8. H35FT, H40FTS) (F001), S2.0-3.5FT (S40-70FT,
S55FTS) (F187), and H2.0-3.5FT (H40-70FT)
11. If equipped, remove capscrew, lockwasher, and (L177)
speed sensor from transmission housing. See
Figure 8.
12. If equipped, remove two capscrews, two lock-

washers, and two transmission sensor plugs
10
2. PROPORTIONAL VALVE
3. CAPSCREW
4. TRANSDUCER 1. CONVERTER HOUSING
5. SOLENOID VALVE 2. DIPSTICK
6. TRANSMISSION SENSOR PLUG 3. BREATHER ASSEMBLY
7. LOCKWASHER 4. TEMPERATURE SENSOR
8. O-RING
Figure 10. Converter Housing Components
Figure 9. Transmission Housing Components
for Lift Truck Models S50CT (A267) and H50CT 14. Remove two flange bolts and eyebolt bracket
(A274) from housings. See Figure 11.
13. Remove dipstick, breather assembly, and tem- 15. Remove twenty-four flange bolts from transmis-
perature sensor from converter housing. See Fig- sion housing and converter housing. See Fig-
ure 10. ure 11.
11
1. TRANSMISSION HOUSING 4. O-RING

2. FLANGE BOLT 5. CONVERTER HOUSING
3. GASKET 6. EYEBOLT BRACKET
Figure 11. Transmission and Converter Housings
12
A. LEFT SIDE AS VIEWED FROM DRIVERS SEAT B. RIGHT SIDE AS VIEWED FROM DRIVERS SEAT
1. CONVERTER HOUSING 2. TRANSMISSION HOUSING 3. PRY POINT
Figure 12. Pry Points
16. Using a small pry bar in the designated pry 18. Converter housing to be face down on a bench or
points remove converter housing from transmis- work surface as shown. Pull forward clutch as-
sion housing. See Figure 12. sembly straight out of stator support. See Fig-
ure 13.
17. Remove and discard gasket and O-rings from
transmission housing. See Figure 11.
13
1. REVERSE CLUTCH ASSEMBLY

2. CONVERTER HOUSING
Figure 14. Reverse Clutch

1. FORWARD CLUTCH ASSEMBLY
2. STATOR SUPPORT ASSEMBLY
Figure 13. Forward Clutch
19. Pull reverse clutch assembly straight out of

torque converter housing. See Figure 14.
20. Remove output gear from output gear cover. See

Figure 15.
21. Remove output gear cover from pins in converter

housing. See Figure 15.
NOTE: Be careful when removing stator support, in-

put gear may hang up.
22. Remove four capscrews, four lockwashers, stator

support assembly, and sealing ring from input
gear. Remove and discard O-rings from converter
housing. Remove and discard sealing ring from
stator support assembly. See Figure 16.
1. TRANSMISSION OUTPUT GEAR

2. OUTPUT GEAR COVER
3. PIN
Figure 15. Output Gear
14

2. CAPSCREW
3. LOCKWASHER
4. SEALING RING
5. O-RING
6. INPUT GEAR
Figure 16. Stator Support
DISASSEMBLE
1. Remove fitting with O-ring, pack regulator
spring, and pack regulator spool from stator
support housing. Remove and discard O-ring
from fitting. See Figure 17.
2. Remove fitting with O-ring, converter relief

spring, and ball converter relief from stator 1. FITTING WITH O-RING
support assembly housing. Remove and discard 2. PACK REGULATOR SPRING
O-ring from fitting. See Figure 17. 3. PACK REGULATOR SPOOL
4. HYDRAULIC PLUG
3. Remove bushing from stator support housing. 5. BUSHING
See Figure 17. 6. BALL CONVERTER RELIEF
7. CONVERTER RELIEF SPRING
8. STATOR SUPPORT HOUSING
Figure 17. Stator Support Assembly
15
CLEAN 7. Measure converter relief spring. Replace if spec-

ification shown below is not met.
WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using
cleaning solvents, always follow the solvent
manufacturer’s recommended safety proce-
dures.
Compressed air can move particles so they

Make sure the path of the compressed air is
away from all personnel. Wear protective gog-
gles or a face shield to prevent injury to the
eyes.
CAUTION
DO NOT allow cleaning solvent to come in con-
tact with rubber or plastic components as it
can damage those components.
Figure 18. Pack Regulator Spring - Free-Length
1. Clean all metal components in solvent and dry
Measurement
with compressed air.
2. Clean rubber or plastic components with warm

soapy water and dry with a lint-free cloth.
INSPECT
1. Make sure there are no scratches or damage on
the pack regulator spool. Make sure spool moves
freely in bore. Replace spool if damaged.
2. Make sure there are no scratches or damage to

ball converter relief assembly. Replace ball con-
verter relief assembly if damaged.
3. Make sure there are no scratches or damage in

the bores of the stator support housing. If bores
are damaged, replace stator support assembly.
4. Inspect bushing for damage. Replace if damaged.

Figure 19. Converter Relief Spring -
5. Check that the springs are not bent or damaged. Free-Length Measurement
Replace if damaged.
6. Measure pack regulator spring. Replace if speci-

fication shown below is not met.
16
ASSEMBLE 12. Install temperature sensor on converter hous-

ing. See Figure 10. Tighten sensor to 20 N•m
1. If necessary, install new bushing in stator sup- (117 lbf in).
port housing. See Figure 17.
13. Install breather assembly and dipstick on con-
2. Install new O-ring on fitting. Install ball converter housing. See Figure 10.
verter relief, converter relief spring, and fitting
with O-ring in stator support housing. See Fig- 14. If equipped, install speed sensor, lockwasher, and
ure 17. capscrew on transmission housing. See Figure 8.
Tighten capscrew to 6 to 9 N•m (53 to 80 lbf in).
3. Install new O-ring on fitting. Install pack regula-
tor spool, pack regulator spring, and fitting with 15. If equipped, install sensor, lockwasher, and cap-
O-ring in stator support housing. See Figure 17. screw on transmission housing. See Figure 8.
Tighten capscrew to 6 to 9 N•m (53 to 80 lbf in).
INSTALL
16. If equipped, install new O-rings on transmission
1. Install new O-rings on converter housing. See sensor plugs. See Figure 9.
Figure 16.
17. If equipped, install transmission sensor plugs,
2. Install new sealing ring on stator support assem- two lockwashers, and two capscrews on trans-
bly. See Figure 16. mission housing. See Figure 9. Tighten capscrew
to 6 to 9 N•m (53 to 80 lbf in).
3. Install stator support assembly, four lockwash-
ers, and four capscrews on input gear. See Fig-
ure 16. Tighten capscrews to 38 N•m (28 lbf ft).
4. Install output gear cover on pins in converter

5. Install output gear on output gear cover. See Fig-

ure 15.
6. Push reverse clutch assembly straight into con-

verter housing. See Figure 14.
7. Push forward clutch assembly straight into sta-

tor support assembly. See Figure 13.
8. Verify two pins in converter housing. Check for

correction installation, see Figure 20.
9. Install new O-rings and gasket on converter

10. Install transmission housing on converter hous-

ing. Install twenty-four flange bolts on trans-
mission housing and converter housing. See Fig- NOTE: GEARS AND CLUTCH PACKS NOT SHOWN
ure 11. Tighten flange bolts to 38 N•m (28 lbf ft). FOR CLARITY.
11. Install eyebolt bracket and two flange bolts on 2. TRANSMISSION HOUSING
transmission housing and converter housing. 3. PIN
See Figure 11. Tighten flange bolts to 38 N•m
(28 lbf ft). Figure 20. Alignment Pin Installation
17
18. Install two pressure transducers on transmission 22. Install charge pump on transmission housing.
housing. See section Charge Pump Repair for installation
procedures.
• S30FT, S35FT, S40FTS (E010) 23. Install torque converter on stator support. See
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, Torque Converter Replacement for procedures.
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187) 24. If removed, connect a lifting device to eyebolt
• H2.0-3.5FT (H40-70FT) (L177) bracket.
See Figure 9 for lift truck models WARNING

• S50CT (A267)
Make sure the engine and transmission are
• H50CT (A274)
19. Install solenoid valve and two capscrews on cause injury and damage to equipment.
WARNING
Tighten capscrews to 3 to 4 N•m (27 to 35 lbf in).
See Figure 8 for lift truck models sure that any lifting device has enough capac-
• S30FT, S35FT, S40FTS (E010) ity to lift the engine and transmission.
H40FTS) (F001)
(428 lb).
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177) The transmission can weigh approximately
84 kg (185 lb).
• S50CT (A267) 25. Using lifting device, carefully install transmis-
• H50CT (A274) sion in lift truck frame. Place blocks under trans-
mission for stability.
20. Install two proportional valves and four cap-
screws on transmission housing. See section Frame 100 SRM 1120 for installa-
tion procedures for lift truck models listed below:
• S30FT, S35FT, S40FTS (E010)
See Figure 8 for lift truck models • H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,
• S30FT, S35FT, S40FTS (E010) H40FTS) (F001)
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, • S2.0-3.5FT (S40-70FT) (F187))
H40FTS) (F001) • H2.0-3.5FT (H40-70FT) (L177)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
See section Frame 100 SRM 1423 for installa-
• H2.0-3.5FT (H40-70FT) (L177)
tion procedures for lift truck models listed below:
See Figure 9 for lift truck models • S50CT (A267)
• S50CT (A267) • H50CT (A274)
• H50CT (A274)
26. Install hydraulic gear pump. See section Hy-
21. Install filter post fitting and transmission filter draulic Gear Pump for installation procedures.
on transmission housing. See Figure 7.
18
1300 SRM 1447 Clutch Packs Repair
• S30FT, S35FT, S40FTS (E010)

WARNING • H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,
Make sure the engine and transmission are H40FTS) (F001)
held in position so that they will not fall and • S2.0-3.5FT (S40-70FT, S55FTS) (F187)
cause an injury and damage to equipment. • H2.0-3.5FT (H40-70FT) (L177)
See section Frame 100 SRM 1423 for lift truck

WARNING
models listed below:
The engine and transmission are heavy. Make • S50CT (A267)
sure that any lifting device has enough capac- • H50CT (A274)
ity to lift the engine and transmission.
28. Remove lifting device from eyebolt bracket and
The engine can weigh approximately 194 kg engine eyebolts.
(428 lb).
The transmission can weigh approximately CAUTION

84 kg (185 lb). Disposal of lubricants and fluids must meet lo-
27. Using a lifting device, install engine into lift
truck. 29. Dispose of drip pan contents.
Clutch Packs Repair

REMOVE See section Frame 100 SRM 1423 for lift truck
WARNING • S50CT (A267)
• H50CT (A274)
held in position so that they will not fall and 2. Using a lifting device, remove transmission from
cause an injury and damage to equipment. lift truck.
WARNING See section Frame 100 SRM 1120 for removal

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
The engine can weigh approximately 194 kg • S2.0-3.5FT (S40-70FT) (F187))
(428 lb). • H2.0-3.5FT (H40-70FT) (L177)
The transmission can weigh approximately See section Frame 100 SRM 1423 for removal
84 kg (185 lb). procedures for lift truck models listed below:
• S50CT (A267)
1. Using lifting device, remove engine from lift • H50CT (A274)
truck.
3. Remove hydraulic gear pump. See section Hy-
See section Frame 100 SRM 1120 for lift truck draulic Gear Pump for procedures.
• S30FT, S35FT, S40FTS (E010) NOTE: Place drip pan under transmission.
4. Remove torque converter from stator support.
H40FTS) (F001)
See section Torque Converter Replacement in
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
this manual for procedures.
• H2.0-3.5FT (H40-70FT) (L177)
19
Clutch Packs Repair 1300 SRM 1447
5. Remove charge pump from transmission hous- 8. Remove two capscrews and solenoid valve from
ing. See section Charge Pump Repair for removal transmission housing.
procedures.
6. Remove transmission filter and filter post fitting • S30FT, S35FT, S40FTS (E010)
from transmission housing. See Figure 21. • H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
9. Remove two pressure transducers from trans-

mission housing.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
10. If equipped, remove capscrew, lockwasher, and

sensor from transmission housing. See Fig-
ure 22.
2. TRANSMISSION FILTER 11. If equipped, remove capscrew, lockwasher, and
3. FILTER POST FITTING speed sensor from transmission housing. See
Figure 21. Transmission Filter and Fitting Figure 22.
7. Remove four capscrews and two proportional 12. If equipped, remove two capscrews, two lock-
valves from transmission housing. washers, and two transmission sensor plugs
from transmission housing. Remove and discard
See Figure 22 for lift truck models O-ring from plug. See Figure 23.
• S30FT, S35FT, S40FTS (E010)
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, 13. Remove dipstick, breather assembly, and tem-
H40FTS) (F001) perature sensor from converter housing. See Fig-
• S2.0-3.5FT (S40-70FT, S55FTS) (F187) ure 24.
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
20
1. TRANSMISSION HOUSING 1. TRANSMISSION HOUSING

2. PROPORTIONAL VALVE 2. PROPORTIONAL VALVE
3. SENSOR 3. CAPSCREW
4. SPEED SENSOR 4. TRANSDUCER
5. PRESSURE TRANSDUCER 5. SOLENOID VALVE
6. SOLENOID VALVE 6. TRANSMISSION SENSOR PLUG
7. CAPSCREW 7. LOCKWASHER
8. LOCKWASHER 8. O-RING
Figure 22. Transmission Housing Components Figure 23. Transmission Housing Components
for Lift Truck Models S30FT, S35FT, S40FTS for Lift Truck Models S50CT (A267) and H50CT
(E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, (A274)
H35FT, H40FTS) (F001), S2.0-3.5FT (S40-70FT,
S55FTS) (F187), and H2.0-3.5FT (H40-70FT)
(L177)
21
DISASSEMBLE
Housings
1. Remove two flange bolts and eyebolt bracket
from housings. See Figure 25.
2. Remove twenty-four flange bolts from transmis-

sion housing and converter housing. See Fig-
ure 25.
3. Using a small pry bar in the designated pry

points, remove converter housing from transmis-
sion housing. See Figure 26.
4. Remove and discard gasket and O-rings from

transmission housing. See Figure 25.
2. DIPSTICK
3. BREATHER ASSEMBLY
4. TEMPERATURE SENSOR
22

3. GASKET 6. EYEBOLT BRACKET
Figure 25. Transmission and Converter Housings
23
A. LEFT SIDE AS VIEWED FROM DRIVERS SEAT B. RIGHT SIDE AS VIEWED FROM DRIVERS SEAT
1. CONVERTER HOUSING 2. TRANSMISSION HOUSING 3. PRY POINT
Figure 26. Pry Points
24
Clutch Packs
Forward Clutch Pack
STEP 1.
Converter housing to be face down on a bench or
work surface as shown. Pull forward clutch assembly
straight out of stator support assembly.

STEP 2.
Remove shaft seal and bearing from input shaft. Dis-
card shaft seal.
1. SHAFT SEAL
2. BEARING
3. INPUT SHAFT
25
STEP 3.
Remove snap ring from output gear. Remove output
gear from input shaft.
1. SNAP RING
2. OUTPUT GEAR
3. BEARING
STEP 4.
Remove bearing, snap ring, and bearing from output
gear.
1. BEARING
2. SNAP RING
3. OUTPUT GEAR
26
STEP 5.
Remove snap ring and pressure plate from gear as-
sembly drum. Remove and discard O-ring from pres-
sure plate.
1. SNAP RING
2. PRESSURE PLATE
3. O-RING
4. GEAR ASSEMBLY DRUM
STEP 6.
Remove friction disks and separator plates al-
ternately until all have been removed from gear
assembly drum.
1. FRICTION DISK
2. SEPARATOR PLATE
27
STEP 7.
Remove conical plate from gear assembly drum.
1. CONICAL PLATE
WARNING
The springs for the piston are compressed. Make sure the springs and spring retainer cannot cause
injury when the snap ring is removed.
NOTE: Remove piston only if there is a problem with the piston or piston seals.
STEP 8.
Using spring compression tool Hyster P/N 867890
and a press, place spring compression tool on spring
guide with opening of tool above opening of snap
ring, and compress large and small springs just
enough to allow removal of snap ring from spring
guide. Slowly release press to compress springs.
1. SPRING COMPRESSION TOOL

2. SNAP RING
3. SPRING GUIDE
28
STEP 9.
Remove snap ring, spring guide, large spring, and
small spring from input shaft.
1. SNAP RING
2. SPRING GUIDE
3. LARGE SPRING
4. SMALL SPRING
5. INPUT SHAFT
STEP 10.
Remove shaft seal and piston from gear assembly
drum. Remove piston seal from piston. Discard shaft
seal and piston seal.
1. SHAFT SEAL
2. PISTON
3. PISTON SEAL
29
STEP 11.
Remove shaft seals and bearing from input shaft.
Discard shaft seals.
1. INPUT SHAFT
2. SHAFT SEAL
3. BEARING
Reverse Clutch Pack
STEP 1.
Converter housing to be face down on a bench or
work surface as shown. Pull reverse clutch assembly
straight out of converter housing.

30
STEP 2.
Remove bearing from center shaft.
1. CENTER SHAFT
2. BEARING
STEP 3.
Remove snap ring from output gear. Remove output
gear from center shaft.
1. OUTPUT GEAR
2. CENTER SHAFT
3. SNAP RING
31
STEP 4.
Remove bearing, snap ring, and bearing from output
gear.
1. BEARING
2. OUTPUT GEAR
3. SNAP RING
STEP 5.
Remove snap ring and pressure plate from gear as-
sembly drum. Remove and discard O-ring from pres-
sure plate.
1. SNAP RING
2. PRESSURE PLATE
3. O-RING
32
STEP 6.
Remove friction disks and separator plates al-
ternately until all have been removed from gear
assembly drum.
1. FRICTION DISK
2. SEPARATOR PLATE
STEP 7.
Remove conical plate from gear assembly drum.
1. CONICAL PLATE
33
WARNING
The springs for the piston are compressed. Make sure the springs and spring retainer cannot cause
injury when the snap ring is removed.
NOTE: Remove the piston only if there is a problem with the piston or piston seals.
STEP 8.
guide with the opening of the tool above the opening
of snap ring, and compress large and small springs
just enough to allow removal of snap ring from
spring guide. Slowly release the press to decompress
springs.

2. SNAP RING
3. SPRING GUIDE
STEP 9.
Remove snap ring, spring guide, large spring, and
small spring from center shaft.
1. SNAP RING
2. SPRING GUIDE
3. LARGE SPRING
4. SMALL SPRING
5. CENTER SHAFT
34
STEP 10.
Remove piston from gear assembly drum. Remove
and discard piston seal from piston. Remove and dis-
card shaft seal from center shaft.
1. PISTON
2. PISTON SEAL
4. SHAFT SEAL
5. CENTER SHAFT
STEP 11.
Remove shaft seals and bearing from center shaft.
Discard shaft seals.
1. SHAFT SEAL
2. BEARING
3. CENTER SHAFT
35
CLEAN 8. Inspect piston for damage. Make sure that seal-

ing surfaces are good. Make sure orifice is clean.
WARNING 9. Check for grooves or other damage on machined
Cleaning solvents can be flammable and toxic surfaces of clutch pack shafts and transmission
and can cause skin irritation. When using housing. Check mounting and sealing surfaces
cleaning solvents, always follow the solvent in housing for damage. Replace housing if dam-
manufacturer’s recommended safety proce- aged. Replace clutch pack if clutch pack shaft is
dures. damaged.
Clean all metal parts with cleaning solvent and place 10. Inspect all hardware and mounting surfaces for
on a lint-free cloth to dry. Ensure that the cleaning presence of rust, sealing compounds, and usable
and assembly environment is free of dust, dirt, and condition. If hardware is to be reused, clean all
any other foreign matter that would affect the per- rust and sealing compounds from threaded areas.
formance of the parts. If hardware is not in usable condition, replace
hardware.
INSPECT
1. Inspect gear teeth on clutch assemblies and all CAUTION
other gears for wear or damage. Replace gears if The dowel pins are used to properly align the
damaged. housings for proper mating to each other. If the
alignment is not correct, damage to the trans-
2. Check all parts that have splines for damage to mission assembly could occur.
splines. Check for notches worn in splines. Re-
place clutch pack or gears if damaged. 11. Inspect dowel pins and dowel pin holes. If any
dowel pin is damaged at all, replace the dowel
3. Inspect friction disks for burned lining or bent pin. If a dowel pin hole is damaged, replace hous-
surfaces. Check for small holes in lining. Re- ing.
place friction disks if one-half the depth of the oil
grooves is worn away or the disks are damaged. 12. Check fit of bearings in transmission housings. If
Discard a friction disk that has a thickness less bearings fit too loosely into housings, this could
than 2.2 mm (0.087 in.). mean that the bores are oversized. Replace hous-
ing as necessary.
4. The conical plate and separator plates must not
be bent, have damaged surfaces, or have large
blue areas from too much heat. If any of the
above conditions exist, replace the damaged com-
ponent.
5. Check the "H" dimensions of the conical plate as

shown in Figure 27. If dimension is less than
3.2 mm (0.126 in.), replace conical plate.
6. Check the "t" dimension of the conical plate as

shown in Figure 27. If dimension is less than
2.4 mm (0.094 in.), replace conical plate.
Figure 27. Conical Plate Inspection
7. Inspect bearings for wear or damage. Replace if
damaged.
36
ASSEMBLE
Clutch Packs
Reverse Clutch Pack
1. SEAL 8. SNAP RING

2. BEARING 9. CONICAL PLATE
3. GEAR ASSEMBLY DRUM 10. FRICTION DISK
4. PISTON SEAL 11. SEPARATOR PLATE
5. PISTON 12. PRESSURE PLATE O-RING
6. SPRING 13. PRESSURE PLATE
7. SPRING GUIDE 14. OUTPUT GEAR
Figure 28. Reverse Clutch Pack Assembly
37
STEP 1.
Lubricate shaft seals with clean transmission oil. In-
stall bearing and new shaft seals on center shaft.
1. SHAFT SEAL
2. BEARING
3. CENTER SHAFT
NOTE: Perform STEP 2 through STEP 4 only if piston was removed.
STEP 2.
Lubricate all parts with clean transmission oil. In-
stall new shaft seal on center shaft. Install new pis-
ton seal on piston. Install piston into gear assembly
drum.
1. PISTON
2. PISTON SEAL
4. SHAFT SEAL
5. CENTER SHAFT
38
STEP 3.
Install small spring, large spring, spring guide, and
snap ring on center shaft.
1. SNAP RING
2. SPRING GUIDE
3. LARGE SPRING
4. SMALL SPRING
5. CENTER SHAFT
STEP 4.
guide with the opening of tool above opening of snap
ring, and compress the large and small springs just
enough to allow installation of snap ring in spring
guide. Slowly release press.

2. SNAP RING
3. SPRING GUIDE
39
NOTE: The conical plate is properly installed when the inner diameter is touching the piston, and the outer
diameter of the conical plate is touching the outer diameter of the friction disk.
STEP 5.
Install conical plate in gear assembly drum.
1. CONICAL PLATE
STEP 6.
Install friction disks and separator plates alternately
until all have been installed in gear assembly drum.
See Figure 28 for install order.
1. FRICTION DISK
2. SEPARATOR PLATE
40
STEP 7.
Lubricate O-ring and install in pressure plate. In-
stall pressure plate and snap ring in gear assembly
drum. Using a dial indicator or feeler gauge, check
the clearance between snap ring and pressure plate.
There must be 1.8 ±0.2 mm (0.071 ±0.008 in.) of clear-
ance. If clearance is not correct, see the Parts Man-
ual for correct pressure plate.
1. SNAP RING
2. PRESSURE PLATE
3. O-RING
STEP 8.
Install bearing, snap ring, and bearing in output gear.
1. BEARING
2. OUTPUT GEAR
3. SNAP RING
41
STEP 9.
Install output gear and snap ring on center shaft.
1. OUTPUT GEAR
2. CENTER SHAFT
3. SNAP RING
STEP 10.
Install bearing on center shaft.
1. CENTER SHAFT
2. BEARING
42
STEP 11.
Torque converter housing to be face down on a bench
or work surface as shown. Install reverse clutch as-
sembly straight into converter housing.

43
Forward Clutch Pack
1. SEAL 8. SNAP RING

2. BEARING 9. CONICAL PLATE
3. GEAR ASSEMBLY DRUM 10. FRICTION DISK
4. PISTON SEAL 11. SEPARATOR PLATE
5. PISTON 12. PRESSURE PLATE O-RING
6. SPRING 13. PRESSURE PLATE
7. SPRING GUIDE 14. OUTPUT GEAR
Figure 29. Forward Clutch Pack Assembly
44
STEP 1.
Lubricate shaft seals with clean transmission oil. In-
stall bearing and shaft seals on input shaft.
1. INPUT SHAFT
2. SHAFT SEAL
3. BEARING
NOTE: Perform STEP 2 through STEP 4 only if piston was removed.
STEP 2.
Lubricate all parts with clean transmission oil. In-
stall new piston seal on piston. Install piston and
new shaft seal into gear assembly drum.
1. SHAFT SEAL
2. PISTON
3. PISTON SEAL
45
STEP 3.
Install small spring, large spring, spring guide, and
snap ring on input shaft.
1. SNAP RING
2. SPRING GUIDE
3. LARGE SPRING
4. SMALL SPRING
5. INPUT SHAFT
STEP 4.
guide with the opening of the tool above opening of
snap ring, and compress the large and small springs
just enough to allow installation of snap ring in
spring guide. Slowly release press.

2. SNAP RING
3. SPRING GUIDE
46
NOTE: The conical plate is properly installed when the inner diameter is touching the piston, and the outer
diameter of the conical plate is touching the outer diameter of the friction disk.
STEP 5.
Install conical plate in gear assembly drum.
1. CONICAL PLATE
STEP 6.
Install friction disks and separator plates alternately
until all have been installed in gear assembly drum.
See Figure 29 for install order.
1. FRICTION DISK
2. SEPARATOR PLATE
47
STEP 7.
Lubricate O-ring and install into pressure plate. In-
stall pressure plate and snap ring into gear assembly
drum. Using a dial indicator or feeler gauge, check
the clearance between snap ring and pressure plate.
There must be 1.8 ±0.2 mm (0.071 ±0.008 in.) of clear-
ance. If clearance is not correct, see Parts Manual
for correct pressure plate.
1. SNAP RING
2. PRESSURE PLATE
3. O-RING
STEP 8.
Install bearing, snap ring,and bearing into output
gear.
1. BEARING
2. SNAP RING
3. OUTPUT GEAR
48
STEP 9.
Install output gear and snap ring on input shaft.
1. SNAP RING
2. OUTPUT GEAR
3. BEARING
STEP 10.
Lubricate new shaft seal with clean transmission oil.
Install bearing and shaft seal on input shaft.
1. SHAFT SEAL
2. BEARING
3. INPUT SHAFT
49
STEP 11.
Torque converter housing to be face down on a bench
or work surface as shown. Install forward clutch as-
sembly straight into stator support assembly.

Housings
1. Install new gasket and O-rings on transmission
2. Verify two pins in converter housing. Check for

correct installation, see Figure 30.
3. Position transmission housing and converter

housing together and install twenty-four flange
bolts. Tighten flange bolts to 38 N•m (28 lbf ft).
See Figure 31.
4. Install eyebolt bracket and two flange bolts on

transmission housing and converter housing.
See Figure 31. Tighten flange bolts to 38 N•m
(28 lbf ft).
1. TORQUE CONVERTER HOUSING

3. PIN
Figure 30. Alignment Pin Installation
50

3. GASKET
Figure 31. Transmission and Torque Converter Housings
51
INSTALL 5. If equipped, install new O-ring on transmission

sensor plugs. See Figure 34.
1. Install temperature sensor on converter hous-
ing. See Figure 32. Tighten sensor to 20 N•m 6. If equipped, install two transmission sensor
(117 lbf in). plugs, two lockwashers, and two capscrews. See
Figure 34. Tighten capscrew to 6 to 9 N•m (53
2. Install breather assembly, and dipstick on con- to 80 lbf in).
verter housing. See Figure 32.
7. Install two pressure transducers on transmission
3. If equipped, install speed sensor, lockwasher, housing.
and capscrew on transmission housing. See
Figure 33. Tighten capscrew to 6 to 9 N•m (53 See Figure 33 for lift truck models
to 80 lbf in). • S30FT, S35FT, S40FTS (E010)
4. If equipped, install sensor, lockwasher, and cap- H40FTS) (F001)
screw on transmission housing. See Figure 33. • S2.0-3.5FT (S40-70FT, S55FTS) (F187)
Tighten capscrew to 6 to 9 N•m (53 to 80 lbf in). • H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
8. Install solenoid valve and two capscrews on


• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
9. Install two proportional valves and four cap-

screws on transmission housing.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
2. DIPSTICK See Figure 34 for lift truck models
3. BREATHER ASSEMBLY • S50CT (A267)
4. TEMPERATURE SENSOR • H50CT (A274)
52
10. Install filter post fitting and transmission filter 12. Install torque converter on stator support. See
on transmission housing. See Figure 35. Torque Converter Replacement for procedures.
11. Install charge pump on transmission housing. 13. If removed, connect a lifting device to eyebolt
See section Charge Pump Repair for installation bracket.
procedures.
1. TRANSMISSION HOUSING 3. CAPSCREW
2. PROPORTIONAL VALVE 4. TRANSDUCER
3. SENSOR 5. SOLENOID VALVE
4. SPEED SENSOR 6. TRANSMISSION SENSOR PLUG
5. PRESSURE TRANSDUCER 7. LOCKWASHER
6. SOLENOID VALVE 8. O-RING
7. CAPSCREW
8. LOCKWASHER Figure 34. Transmission Housing Components
for Lift Truck Models S50CT (A267) and H50CT
Figure 33. Transmission Housing Components
(A274)
for Lift Truck Models S30FT, S35FT, S40FTS
(E010), H1.6FT, H1.8FT, H2.0FTS (H30FT,
H35FT, H40FTS) (F001), S2.0-3.5FT (S40-70FT,
S55FTS) (F187), and H2.0-3.5FT (H40-70FT)
(L177)
53
• S2.0-3.5FT (S40-70FT) (F187)

• H2.0-3.5FT (H40-70FT) (L177)
See section Frame 100 SRM 1423 for install pro-

• S50CT (A267)
• H50CT (A274)
15. Install hydraulic gear pump. See section Hy-

draulic Gear Pump for installation procedures.
WARNING
cause an injury and damage to equipment.
WARNING

1. TRANSMISSION HOUSING (428 lb).
2. TRANSMISSION FILTER
3. FILTER POST FITTING The transmission can weigh approximately
84 kg (185 lb).
Figure 35. Transmission Filter and Fitting
16. Using a lifting device, install engine into lift
truck.
WARNING
Make sure the engine and transmission are See section Frame 100 SRM 1120 for lift truck
held in position so that they will not fall and models listed below:
cause injury and damage to equipment. • S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
WARNING
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
The engine and transmission are heavy. Make • H2.0-3.5FT (H40-70FT) (L177)
ity to lift the engine and transmission. See section Frame 100 SRM 1423 for lift truck
The engine can weigh approximately 194 kg • S50CT (A267)
(428 lb). • H50CT (A274)
The transmission can weigh approximately 17. Remove lifting device from eyebolt bracket and
84 kg (185 lb). engine eyebolts.
14. Using a lifting device, carefully install trans-
mission on lift truck frame. Place blocks under CAUTION
transmission for stability. Disposal of lubricants and fluids must meet lo-
See section Frame 100 SRM 1120 for install pro-
cedures for lift truck models listed below: 18. Dispose of drip pan contents.
• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
54
1300 SRM 1447 Drive Chains and Sprockets
Drive Chains and Sprockets

REMOVE
1. Remove clutch packs and stator support, follow
Remove procedures in section Stator Support
Assembly Repair of this manual.
NOTE: Note placement and orientation of compo-

nents during removal to aid in installation.
2. Remove small drive chain from upper and lower

driven sprocket assemblies. See Figure 36.
3. Remove large drive chain from upper driven

sprocket assembly and driving sprocket assem-
bly. See Figure 37.
4. Remove bearing, driven sprocket, and bearing

from converter housing. See Figure 38.
5. Remove bearing and two driven sprockets from

converter housing. See Figure 39.
1. LARGE DRIVE CHAIN
2. UPPER DRIVEN SPROCKET ASSEMBLY
3. DRIVING SPROCKET ASSEMBLY
Figure 37. Large Drive Chain
1. SMALL DRIVE CHAIN

2. UPPER DRIVEN SPROCKET ASSEMBLY
3. LOWER DRIVEN SPROCKET ASSEMBLY
Figure 36. Small Drive Chain
1. BEARING
2. DRIVEN SPROCKET
Figure 38. Lower Driven Sprocket Assembly
55
Drive Chains and Sprockets 1300 SRM 1447
1. BEARING
2. DRIVEN SPROCKET
3. DRIVEN SPROCKET
4. CONVERTER HOUSING 1. BEARING
2. DRIVING SPROCKET
Figure 39. Upper Driven Sprocket Assembly 3. ANGULAR BEARING
4. O-RING
NOTE: Note orientation of angular bearing prior to 5. CONVERTER HOUSING
removal to aid in installation.
Figure 40. Driving Sprocket Assembly
6. Remove bearing, driving sprocket, angular bear-
7. If necessary, remove two capscrews, two lock-
ing, and O-ring from converter housing. Discard
washers, and baffle plate from converter housing.
O-ring. See Figure 40.
See Figure 41.
56
1300 SRM 1447 Drive Chains and Sprockets

with compressed air.
2. Clean rubber or plastic components with warm

soapy water and dry with lint-free cloth.
INSPECT
1. Inspect bearings for wear or damage. Replace if
damaged.
2. Inspect sprocket teeth for wear or breakage. Re-

place if worn or broken.
3. Check fit of bearings in converter housing. If

bearings fit too loosely, housing bores my be over-
sized. Replace housings as necessary.
INSTALL
1. CAPSCREW 1. If removed, install baffle plate, two lockwashers,
2. LOCKWASHER and two capscrews. See Figure 41. Tighten cap-
3. BAFFLE PLATE screws to 3 to 4 N•m (27 to 35 lbf in).
2. Install new O-ring on converter housing. Install
Figure 41. Baffle Plate angular bearing, as noted during removal, on
converter housing. Install driving sprocket, and
CLEAN bearing on converter housing. See Figure 40.
WARNING 3. Install two driven sprockets and bearing on con-

Cleaning solvents can be flammable and toxic verter housing. See Figure 39.
and can cause skin irritation. When using
4. Install bearing, driven sprocket, and bearing on
ceaning solvents, always follow the solvent
converter housing. See Figure 38.
manufacturer’s recommended safety proce-
dures. 5. Install large drive chain on driving sprocket as-
sembly and driven sprocket assembly. See Fig-
Compressed air can move particles so they
ure 37.
Make sure the path of the compressed air is 6. Install small drive chain on both driven sprocket
away from all personnel. Wear protective gog- assemblies. See Figure 36.
gles or a face shield to prevent injury to the
eyes. 7. Install stator support and clutch packs, follow
Install procedures in section Stator Support As-
sembly Repair of this manual.
CAUTION
tact with rubber or plastic components as it
can damage those components.
57
Proportional and Solenoid Valves 1300 SRM 1447
Proportional and Solenoid Valves

PROPORTIONAL VALVES See Figure 45 for lift truck models
• S50CT (A267)
Remove • H50CT (A274)
CAUTION
Use care when disconnecting the wiring har-
ness from the connectors. The connectors are
easily damaged.
NOTE: Tag wiring harness and valve connectors prior

to removal to aid in installation.
1. Disconnect wiring harness connectors from pro-

portional valves and solenoid valve connectors.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
1. WIRING HARNESS
2. Remove four capscrews and two proportional 2. PROPORTIONAL VALVE CONNECTOR
3. SOLENOID VALVE CONNECTOR
valves from transmission housing.
Figure 42. Wiring Harness and Valve
Connectors for Lift Truck Models S30FT,
• S30FT, S35FT, S40FTS (E010)
S35FT, S40FTS (E010), H1.6FT, H1.8FT,
H2.0FTS (H30FT, H35FT, H40FTS) (F001),
H40FTS) (F001)
S2.0-3.5FT (S40-70FT, S55FTS) (F187), and
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
H2.0-3.5FT (H40-70FT) (L177)
• H2.0-3.5FT (H40-70FT) (L177)
58
1300 SRM 1447 Proportional and Solenoid Valves
Legend for Figure 44

1. CAPSCREW
1. WIRING HARNESS
2. PROPORTIONAL VALVE CONNECTOR
3. SOLENOID VALVE CONNECTOR
Figure 43. Wiring Harness and Valve

Connectors for Lift Truck Models S50CT (A267) 1. CAPSCREW
and H50CT (A274) 2. PROPORTIONAL VALVE
Figure 45. Proportional Valves for Lift Truck

Models S50CT (A267) and H50CT (A274)
Disassemble
1. Remove and discard O-rings from proportional
valves. See Figure 46.
Clean and Inspect

1. Clean proportional valves with lint-free cloth.
2. Inspect the connectors on the valves, if damaged,

replace valve.
Assemble
1. Install new O-rings onto proportional valves as
noted in disassembly. See Figure 46.
Figure 44. Proportional Valves for Lift Truck
Models S30FT, S35FT, S40FTS (E010), H1.6FT,
H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS)
(F001), S2.0-3.5FT (S40-70FT, S55FTS) (F187),
and H2.0-3.5FT (H40-70FT) (L177)
59
Proportional and Solenoid Valves 1300 SRM 1447

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
SOLENOID VALVE
Remove
CAUTION
Use care when disconnecting the wiring har-
ness from the connectors. The connectors are
easily damaged.
NOTE: Tag wiring harness and valve connectors prior

to removal to aid in installation.
1. SOLENOID VALVE
2. PROPORTIONAL VALVE 1. Disconnect wiring harness connectors from sole-
3. O-RING noid valve connector.
Figure 46. Valves and O-rings See Figure 42 for lift truck models
• S30FT, S35FT, S40FTS (E010)
Install • H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,
H40FTS) (F001)
1. Install two proportional valves and four cap- • S2.0-3.5FT (S40-70FT, S55FTS) (F187)
screws on transmission housing. Tighten cap- • H2.0-3.5FT (H40-70FT) (L177)
screws to 3 to 4 N•m (27 to 35 lbf in).
See Figure 44 for lift truck models • S50CT (A267)
• S30FT, S35FT, S40FTS (E010) • H50CT (A274)
H40FTS) (F001) 2. Remove capscrews and solenoid valve from
• S2.0-3.5FT (S40-70FT, S55FTS) (F187) transmission housing.
• H2.0-3.5FT (H40-70FT) (L177)
See Figure 45 for lift truck models • S30FT, S35FT, S40FTS (E010)
• S50CT (A267) • H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,
• H50CT (A274) H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
CAUTION
Use care when connecting the wiring harness See Figure 48 for lift truck models
to the connectors. The connectors are easily • S50CT (A267)
damaged. • H50CT (A274)
2. Connect proportional valve and solenoid valve to Disassemble
wiring harness connectors as tagged during re-
moval. 1. Remove and discard O-rings from solenoid valve.
See Figure 46.
60
1300 SRM 1447 Proportional and Solenoid Valves
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)

• H2.0-3.5FT (H40-70FT) (L177)

• S50CT (A267)
• H50CT (A274)
CAUTION
Use care when connecting the wiring harness
to the connectors. The connectors are easily
damaged.
2. Connect solenoid valve connector to wiring har-

ness connector as tagged during removal.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)

1. CAPSCREW 3. TRANSMISSION • S50CT (A267)
2. SOLENOID VALVE HOUSING • H50CT (A274)
Figure 47. Solenoid Valve for Lift Truck Models

S30FT, S35FT, S40FTS (E010), H1.6FT, H1.8FT,
H2.0FTS (H30FT, H35FT, H40FTS) (F001),
S2.0-3.5FT (S40-70FT, S55FTS) (F187), and
H2.0-3.5FT (H40-70FT) (L177)
Clean and Inspect

1. Clean solenoid valve with lint-free cloth.
2. Inspect the connector on the valve, if damaged,

replace valve.
Assemble
1. Install new O-rings onto solenoid valve. See Fig-
ure 46.
Install
1. Install solenoid valve and capscrew on transmis-
sion housing. Tighten capscrew to 3 to 4 N•m (37
to 35 lbf in).
See Figure 47 for lift truck models 1. CAPSCREW

• S30FT, S35FT, S40FTS (E010) 2. SOLENOID VALVE
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, 3. TRANSMISSION HOUSING
H40FTS) (F001)
Figure 48. Solenoid Valve for Lift Truck Models
S50CT (A267) and H50CT (A274)
61
MONOTROL® Pedal Repair 1300 SRM 1447
MONOTROL® Pedal Repair

REMOVE AND DISASSEMBLE Legend for Figure 49
1. Remove five screws, dash panel, and kick plate 1. CAPSCREW

from lift truck. 2. HYDRAULIC LEVER ASSEMBLY
See section Frame 100 SRM 1120 for lift truck 3. Disconnect two cable assemblies from pedal as-
models listed below: sembly.
• S30FT, S35FT, S40FTS (E010)
4. Remove three capscrews and pedal assembly
from cowl. Remove pedal assembly from lift
H40FTS) (F001)
truck. See Figure 50.
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177) 5. Remove two pan head screws, lockwashers, and
accelerator position sensor from throttle base.
See Figure 51.
• S50CT (A267)
• H50CT (A274)
2. Remove three capscrews from hydraulic lever as-

sembly. Swing hydraulic lever assembly toward
operator’s seat. See Figure 49.
1. CAPSCREW 3. COWL
2. PEDAL ASSEMBLY
Figure 50. MONOTROL Pedal Assembly and

Cowl
Figure 49. Hydraulic Lever Relocation
62
1300 SRM 1447 MONOTROL® Pedal Repair
1. PAN HEAD SCREW 7. E-CLIP

2. LOCKWASHER 8. ROLL PIN
3. ACCELERATOR POSITION SENSOR (APS) 9. INNER AND OUTER SPRINGS
4. THROTTLE BASE 10. MONOTROL PEDAL ASSEMBLY
5. CONNECTOR 11. CONNECTOR HOLDER
6. THROTTLE PEDAL SHAFT 12. THROTTLE PEDAL SHAFT
Figure 51. MONOTROL Pedal Bracket

8. Remove e-clip and throttle base from throttle
CAUTION pedal shaft. See Figure 51.
Use care when removing the connector from its
holder as the connector can be easily damaged. 9. Remove roll pin and throttle pedal shaft from
pedal assembly. Discard roll pin. See Figure 51.
NOTE: Remove only those components necessary to
complete repair of pedal. NOTE: Tag wires prior to removing from mi-
croswitches to aid in connecting.
6. Remove connector from connector holder on
throttle base. See Figure 51. 10. Remove u-clip, foam lock seal, and wiring har-
ness from pedal frame. See Figure 52.
7. Remove outer and inner springs from throttle
base and pedal assembly. See Figure 51.
63
1. WIRING HARNESS 9. METAL INSERT

2. FOAM LOCK SEAL 10. NUT
3. U-CLIP 11. LOCKWASHER
4. PAN HEAD SCREW 12. MICROSWITCH
5. LOCKWASHER 13. HEX HEAD SCREW
6. WASHER 14. SPRING
7. STOP SCREW 15. PEDAL PAD
8. NUT 16. PEDAL FRAME
Figure 52. MONOTROL Pedal
11. Remove four pan head screws, lockwashers, CLEAN AND INSPECT
washers, pedal pad and springs from pedal
frame. If any metal inserts in pedal pad are WARNING
damaged, replace as necessary. See Figure 52.
Cleaning solvents can be flammable and toxic
12. Remove two hex head screws, lockwashers, nuts, and can cause skin irritation. When using
and microswitch from pedal pad. Repeat for re- cleaning solvents, always follow the solvent
maining microswitch and remove wiring harness manufacturer’s recommended safety proce-
from pedal frame. See Figure 52. dures.
13. If damaged, remove stop screw and nut from

pedal frame. See Figure 52.
64
1300 SRM 1447 MONOTROL® Pedal Repair
5. Using an ohmmeter, check for continuity be-

WARNING tween pins 3 and 4 of wiring harness connector
Compressed air can move articles so they cause with pedal in reverse position, and between pins
injury to the user or to other personnel. Make 1 and 2 with pedal in forward position. See
sure the path of the compressed air is away Figure 54.
from all personnel. Wear protective goggles or
a face shield to prevent injury to the eyes. 6. Install throttle pedal shaft and new roll pin in
pedal assembly. Install throttle base and e-clip
on throttle pedal shaft. See Figure 51.
CAUTION
tact with rubber or plastic components as it CAUTION
can damage those components. Use care when installing the connector in its
holder as the connector can be easily damaged.
with compressed air. 7. Install inner and outer springs on throttle base
and pedal assembly. Install connector in connec-
2. Clean rubber or plastic components in warm tor holder. on throttle base. See Figure 51.
soapy water and dry with lint-free cloth.
3. Inspect all components for damage. Replace if

damaged.
ASSEMBLE AND INSTALL

1. If removed, install stop screw and nut on pedal
frame. See Figure 52.
2. Install microswitch and two hex head screws in

pedal pad. Coat exposed threads of hex head
screws with Loctite™ 222. Install two lock-
washers and nuts on hex head screws. DO NOT
tighten nuts at this time. Repeat for other mi-
croswitch. See Figure 52.
3. Put wires through hole in pedal frame. The white

banded wire is for the reverse microswitch, and
the blue banded wire is for the forward mi-
croswitch. Adjust each microswitch in its mount
so that the measurement between the edge of the
mount and the base of the microswitch equals
0.0 to 0.5 mm (0.0 to 0.02 in.). Tighten mount-
ing nuts of each microswitch as adjustment is
completed. See Figure 53.
4. Install wiring harness in pedal frame. Install

foam lock seal and u-clip. Install pedal pad and
springs in pedal frame. Coat threads of four pan
head screws with Loctite™ 222. Install pan head 1. MICROSWITCH MOUNT
screws, lockwashers, and washers in pedal pad. 2. MICROSWITCH BASE
See Figure 52. Tighten pan head screws to 2.25
to 2.50 N•m (19 to 32 lbf in). Figure 53. Microswitch Adjustment
65
base to cowl, install pedal assembly on lift truck.

See Figure 50. Tighten bolts to 19 to 25 N•m
(168 to 221 lbf in).
10. Connect two cable assemblies to pedal assembly.

Swing hydraulic lever assembly toward cowl and
install three capscrews. See Figure 49.
11. Install kick panel and dashboard on lift truck.

• S30FT, S35FT, S40FTS (E010)
H40FTS) (F001)
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
1. WIRING HARNESS CONNECTOR
2. WIRING HARNESS See section Frame 100 SRM 1423 for lift truck
Figure 54. Microswitch Continuity Check
• S50CT (A267)
8. Install actuator and magnet in throttle base. • H50CT (A274)
Install accelerator position sensor, lockwash-
12. Depress pedal until it stops. Unscrew stop screw
ers, and two pan head screws in throttle base.
until it contacts metal floor plate. Tighten nut to
Tighten screws to 2.25 N•m (19 lbf in).
10 N•m (89 lbf in).
9. Apply adhesive compound to three mounting
bolts. Using three capscrews that hold throttle
66
TECHNICAL PUBLICATIONS
1300 SRM 1447 11/10 Printed in U.S.A.

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SINGLE SPEED

PART NO. 4028968 1300 SRM 1447

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

©2010 HYSTER COMPANY i

TABLE OF CONTENTS (Continued)

This section is for the following models:

S30FT, S35FT, S40FTS [E010];

1. TORQUE CONVERTER HOUSING

Figure 1. Serial Number

Hydraulic Gear Pump

1. Put a drain pan under hydraulic gear pump. Re-

NOTE: Apply a 3 to 5 mm (0.12 to 0.20 in.) bead of

1. Install hydraulic gear pump and two flange head

CAUTION Figure 2. Hydraulic Gear Pump

Housing Fittings Replacement

A. TRANSMISSION HOUSING B. CONVERTER HOUSING

Figure 3. Housing Fittings and Hole Plug

Charge Pump Repair

WARNING 3. Remove torque converter from torque converter

NOTE: Perform Step 1 through Step 4 if engine and

1. Using a lifting device, remove engine from lift

See section Frame 100 SRM 1120 for removal

See section Frame 100 SRM 1423 for removal

2. Using a lifting device, remove transmission from

See section Frame 100 SRM 1120 for removal

Legend for Figure 4 Compressed air can move particles so they

2. Inspect capscrews for damaged threads. Replace

3. Inspect suction screen for foreign material.

3. Move transmission to upright position. Install

5. Using lifting device, install engine in lift truck.

Torque Converter Replacement

See section Frame 100 SRM 1423 for removal

2. Using a lifting device, remove transmission from

See section Frame 100 SRM 1120 for removal

5. Install hydraulic gear pump on transmission

8. Dispose of drip pan contents.

Stator Support Assembly Repair

4. Remove torque converter from stator support.

1. Using a lifting device, remove engine from lift

See section Frame 100 SRM 1120 for removal

See section Frame 100 SRM 1423 for removal

2. Using a lifting device, remove transmission from

See section Frame 100 SRM 1120 for removal

See Figure 8 for lift truck models

See Figure 9 for lift truck models

8. Remove two capscrews and solenoid valve from

See Figure 8. for lift truck models

See Figure 9 for lift truck models

9. Remove two pressure transducers from trans-

See Figure 8 for lift truck models

12. If equipped, remove two capscrews, two lock-

1. TRANSMISSION HOUSING 4. O-RING

Figure 11. Transmission and Converter Housings

Figure 12. Pry Points

1. REVERSE CLUTCH ASSEMBLY

Figure 14. Reverse Clutch

Figure 13. Forward Clutch

19. Pull reverse clutch assembly straight out of

20. Remove output gear from output gear cover. See