Professional Documents
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Level
CONTENTS
Velocity Diagram
Thermodynamic of Axial
Compressor
Stage Performance
Fan Rotor
(Suck huge Inlet Guide Outer Casing
Shaft
amount of air) Vane Rotor
Stator
Rotor Drum
AIR FLOW
HP Turb. LP Turb.
LP Comp. HP Comp.
STAGE)
Vanes
Rotor
The reversible @ minimum work required to attain the same final h h-s diagram 𝒑𝟎𝟐 𝒑𝟎𝟑
stagnation pressure as the actual process (p03=p03ss): h-s diagram 𝟎𝟑
𝟎𝟐
𝜟𝑾𝒎𝒊𝒏 = 𝒉𝟎𝟑𝒔𝒔 − 𝒉𝟎𝟏 𝒑𝟎𝟑 = 𝒑𝟎𝟑𝒔𝒔 𝒑𝟑 𝒄𝟑 𝟐
= (𝒉𝟎𝟑 −𝒉𝟎𝟏 ) − (𝒉𝟎𝟑𝒔 −𝒉𝟎𝟑𝒔𝒔 ) − (𝒉𝟎𝟑 −𝒉𝟎𝟑𝒔 ) [4] 𝟐
𝟎𝟑𝒔 𝟑
𝒑𝟎𝟏𝒓𝒆𝒍
Actual Stage Related with Related with 𝟎𝟑𝒔𝒔 𝟑𝒔 𝒄𝟐 𝟐
Work, W losses in ROTOR losses in STATOR 𝟐
𝟏
𝒉𝟎 = 𝒉 + 𝒄𝟐 𝟑𝒔s 𝒑𝟎𝟐𝒓𝒆𝒍
𝟐
Work Done Enthalpy and
Equation Bernoulli’s Equations ∆𝒉 = 𝑪𝒑 ∆𝑻 𝟎𝟏𝒓𝒆𝒍 𝟎𝟐𝒓𝒆𝒍
𝒑𝟐
𝟏
∆𝒑 + ∆𝒄𝟐 = 𝟎 𝒄𝟏 𝟐 𝟐
𝟐
𝒘𝟏 𝟐
𝟐 𝟐s 𝒑𝟎𝟏 𝒘𝟐 𝟐
∆𝑾 ∆𝒑𝟎,𝒓𝒐𝒕𝒐𝒓 ∆𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓
𝟐 𝟎𝟏 𝟐
TOTAL-TO-TOTAL EFFICIENCY: Divide [4] with [3] 𝒑𝟏
s : isentropic
𝜟𝑾𝒎𝒊𝒏 ∆𝒑𝟎,𝒓𝒐𝒕𝒐𝒓 + ∆𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓 ss : stage isentropic
𝜼𝒕𝒕 = ≈𝟏− [5] 𝟏
𝜟𝑾 𝝆 𝒉𝟎𝟑 − 𝒉𝟎𝟏 s
Stage Losses Determination: p0,stator & p0,rotor
Compressor ESTIMATE LOSSES Total-to-Total Efficiency , tt
Cascade IN COMPRESSOR
Performance STAGE: ∆𝒑𝟎,𝒓𝒐𝒕𝒐𝒓 + ∆𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓
𝝎 ⟹ ∆𝒑𝟎
𝜼𝒕𝒕 ≈ 𝟏 −
(Howell, 1942) 𝝆 𝒉𝟎𝟑 − 𝒉𝟎𝟏 𝑼 𝒄𝒚𝟐 − 𝒄𝒚𝟏
∆𝒑𝟎,𝒓𝒐𝒕𝒐𝒓 ∆𝒑𝟎,𝒓𝒐𝒕𝒐𝒓
𝝎𝒓𝒐𝒕𝒐𝒓 = =
𝟏
𝝆𝒄 𝟐 𝟏
𝝆𝒄 𝟐
∆𝒑𝟎,𝒓𝒐𝒕𝒐𝒓
𝟐 𝒊𝒏𝒍𝒆𝒕,𝒓𝒐𝒕𝒐𝒓 𝟐 𝟏
ROTOR
2
20 0.05 w2
cx2=wx2
wy2
cy2
U
10 0.025
STATOR
3
cinlet cx3
0 0 c3
-30 -20 istator -10 0 10 irotor 20
Incidence Angle i=1-1’ ()
∆𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓 ∆𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓
Compressor Cascade Performance 𝝎𝒔𝒕𝒂𝒕𝒐𝒓 = =
(Howell, 1942) 𝟏 𝟐 𝟏 ∆𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓
𝝆𝒄
𝟐 𝒊𝒏𝒍𝒆𝒕,𝒔𝒕𝒂𝒕𝒐𝒓 𝝆𝒄 𝟐
𝟐 𝟐
Example 5.1
Figure 1 shows the general velocity diagrams Figure 1
()
𝜶𝟏 ′ = 𝜶𝟏 = 𝜷𝟏 =
𝜶𝟐 ′ = 𝜶𝟐 = 𝜷𝟐 =
U=100 m/s
wy1 cy1
()
Deflection
From Figure 2: 20 0.05
Δ𝑝0,𝑟𝑜𝑡𝑜𝑟
⟹ 𝜔𝑟𝑜𝑡𝑜𝑟 = 0.027 = [1]
1 2
𝜌𝑐 0.027
2 𝑖𝑛𝑙𝑒𝑡,𝑟𝑜𝑡𝑜𝑟 10 0.025
0.024
From Velocity Diagram: 𝑐𝑖𝑛𝑙𝑒𝑡,𝑟𝑜𝑡𝑜𝑟 = 𝑐1 = 55.4 𝑚/𝑠
Substitute all data obtained in term of velocity diagram components and total pressure losses into [3]. Thus:
U U U
R<0.5: Static enthalpy rise & Static R=0.5: Widely used due to the R>0.5: Static enthalpy rise & Static
pressure rise in the stator exceeds that adverse pressure gradient are equally pressure rise in the rotor exceeds that in
in the rotor shared in rotor & stator rows the stator
Minimize the tendency of separation flow
Avoiding large stagnation pressure loss
Limitation: Limitation:
Mach Mach
Number=1 Number=1
(Choking) (Choking)
hstator > hrotor
hstator = hrotor hrotor > hstator
Stator
Stator
Guide
Guide
Stator
Guide
Vanes
Vanes
Rotor
Rotor
Rotor
pstator pstator
pstator
p p protor p protor
protor
Example 5.2
Figure 1 shows velocity diagrams
for an ideal compressor stage
1 1
which has no stagnation pressure w1 c1
losses. The stage of the cx1=wx1
compressor is considered as a cy1
normal stage (c3=c1 & 3=1).
wy1
ROTOR U
2
Based on the figure 1, air enters U 2
c2
the compressor rotor at entry w2
cx2=wx2
GEOMETRY APPROACH:
1=10 Use a ruler, compass and protractor
1=61.5 for magnitude and angle
determination, respectively:
1=10
𝑤1 = 103.3 𝑚/𝑠
Relative flow angle:
𝛽1 = 61.5°
U=100 m/s
wy1 cy1
TRIGONOMETRY APPROACH:
Axial velocity: Relative flow velocity:
𝑐𝑥1 = 𝑐1 𝑐𝑜𝑠𝛼1 = 50𝑐𝑜𝑠10° = 49.2 𝑚/𝑠 𝑐𝑥1 49.2
𝑤1 = = = 103.8 𝑚/𝑠
Relative flow angle: 𝑐𝑜𝑠𝛽1 𝑐𝑜𝑠61.7°
𝑤𝑦1 𝑈 − 𝑐𝑦1 𝑈 − 𝑐1 𝑠𝑖𝑛𝛼1 100 − 50𝑠𝑖𝑛10°
𝑡𝑎𝑛𝛽1 = = = = = 1.8560
𝑐𝑥1 𝑐𝑥1 𝑐𝑥1 49.2
TRIGONOMETRY APPROACH:
Absolute 𝑐𝑥2 49.2 Degree of Reaction: Based on data from
flow 𝑐𝑜𝑠𝛼2 = = = 0.615 𝛼2 = 𝑐𝑜𝑠 −1 0.615 = 52.04° velocity diagrams
angle: 𝑐2 80
1 𝑐𝑥
𝑅= + tan 𝛽2 − tan 𝛼1
Relative 2 2𝑈
2
flow 𝑤2 = 𝑤𝑦2 2 + 𝑐𝑥2 2 = 𝑈 − 𝑐𝑦2 + 𝑐𝑥2 2 1 49
velocity: 𝑅= + tan 37° − tan 10°
2 2(100)
= 100 − 80𝑠𝑖𝑛52.04° 2 + 49.22 = 61.5 𝑚/𝑠
𝑹 = 𝟎.64
Relative 𝑤𝑥2 49.2
flow 𝑐𝑜𝑠𝛽2 = = = 0.8 𝛽2 = 𝑐𝑜𝑠 −1 0.8 = 36.9°
angle: 𝑤2 61.5
T5-3: Answer the question below:
# Instruction:
1) You have to answer the questions by clicking the link provided in my blog.
2) Remember that you need to know the password, in order to open the link.
3) The password was given through out the video related to this topic. The Clue
is also given in the link.
Axial Flow
Compressor:
Stage Performance
Factors That Effect the Compressor Stage Efficiency
Total-to-Total 𝜟𝑾𝒎𝒊𝒏 ∆𝒑𝟎,𝒓𝒐𝒕𝒐𝒓 + ∆𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓
Efficiency 𝜼𝒕𝒕 = ≈ 𝟏 −
𝜟𝑾 𝝆 𝒉𝟎𝟑 − 𝒉𝟎𝟏
Rotor
Pressure
ploss,stator Total
pstator,s Pressure Pressure
pstator,a Losses Losses,
∆𝒑𝟎
ploss,rotor
p
protor,s protor,a
Stage Pressure Rise, ∆𝒑
The main function of a compressor is to raise the static pressure of air or gas
1 1
The flow w1 c1
U geometry cx1=wx1
of the rotor
wy1 cy1
Stage Pressure ROTOR U
Rise, ∆𝐩 U 2 2
Stator
Guide
Vanes
Rotor
c2
Pressure w2
The speed cx2=wx2
pstator of the rotor wy2
cy2
ptotal U
p
protor STATOR
3
cx3
c3
Consider the Ideal Compressor Stage:
No stagnation pressure loss, p0=0 Manipulate [5] and substitute into [4]. Thus static pressure rise
in the STATOR:
Across the ROTOR, relative stagnation pressure p0rel is constant: 1 2 2
1 𝑝3 − 𝑝2 = 𝜌 𝑐2 − 𝑐3 [6]
𝑝02𝑟𝑒𝑙 = 𝑝01𝑟𝑒𝑙 𝑝0𝑟𝑒𝑙 = 𝑝 + 𝜌𝑤 2 2
[1] [2]
2 Add [6] and [3]. Consider a Normal Stage: c1=c3. Use velocity
Manipulate [2] and substitute into [1]. Thus static pressure rise diagrams and trigonometry’s rules. The static pressure rise in a
in the ROTOR: STAGE:
1 2 2
𝑝3 − 𝑝1 = 𝜌𝑈 𝑤𝑦1 − 𝑤𝑦2 [7]
𝑝2 − 𝑝1 = 𝜌 𝑤1 − 𝑤2 [3]
2 Use trigonometry and velocity diagram rules. Thus, new
Across the STATOR, stagnation pressure p0 is constant: expression of static pressure rise for a STAGE:
1 𝒑𝟑 − 𝒑𝟏 = 𝝆𝑼 𝒄𝒚𝟐 − 𝒄𝒚𝟏 = 𝝆 𝒉𝟎𝟑 − 𝒉𝟎𝟏 = 𝝆 𝒉𝟑 − 𝒉𝟏
𝑝02 = 𝑝03 [4] 𝑝0 = 𝑝 + 𝜌𝑐 2 ; [5]
2 [8]
Example 5.3
Equation 1
(a) Figure 1 shows velocity diagrams for an 1 2 2
ideal compressor stage which has no 𝑝2 − 𝑝1 = 𝜌 𝑤1 − 𝑤2
2
stagnation pressure losses. The stage of the Equation 2
1
compressor is considered as a normal stage 𝑝3 − 𝑝2 = 𝜌 𝑐2
2
2
− 𝑐3 2
to Equation 3.
wy1 cy1
(b) Based on Figure 1, air enters the ROTOR U
compressor rotor at entry angle of 10 with U 2 2
c2
absolute velocity of 50 m/s. The rotor blade w2
cx2=wx2
speed is 100 m/s. The air deflects from the wy2
cy2
rotor with absolute velocity of 80 m/s. For U
𝑐𝑦1 = 𝑈 − 𝑤𝑦1 [10] 𝑐𝑦2 = 𝑈 − 𝑤𝑦2 [11]
𝑐 2 = 𝑈 2 + 𝑤 2 − 2𝑈𝑤 𝑐𝑜𝑠𝜃
w
𝜋 c
𝑐 2 = 𝑈 2 + 𝑤 2 − 2𝑈𝑤 𝑐𝑜𝑠 −β Subtract [10] and [11]: 𝑤𝑦1 − 𝑤𝑦2 = 𝑐𝑦2 − 𝑐𝑦1 [12]
2 U
𝒑𝟑 − 𝒑𝟏
𝜋 𝜋 𝜋 = 𝑼 𝒄𝒚𝟐 − 𝒄𝒚𝟏
𝑐𝑜𝑠 − 𝛽 = 𝑐𝑜𝑠 𝑐𝑜𝑠𝛽 + 𝑠𝑖𝑛 𝑠𝑖𝑛𝛽 Substitute [12] into [9]: 𝝆
2 2 2
𝜋 𝒑𝟑 − 𝒑𝟏 = 𝝆𝑼 𝒄𝒚𝟐 − 𝒄𝒚𝟏
𝑐𝑜𝑠 − 𝛽 = 𝑠𝑖𝑛𝛽
2
Solution 5.3
(b) In order to determine the enthalpy difference in the compressor, equation 𝑝3 − 𝑝1 = 𝜌𝑈 𝑐𝑦2 − 𝑐𝑦1 = 𝜌 ℎ3 − ℎ1 [3]
[3] given need to be referred:
From [3], enthalpy difference for the compressor equal to: ℎ3 − ℎ1 = 𝑈 𝑐𝑦2 − 𝑐𝑦1 [13]
GEOMETRY APPROACH:
1=10 Use a ruler, compass and protractor
1=61.5 for magnitude and angle
determination, respectively:
Axial velocity:
w1=103.3 m/s c1=50 m/s cx =49 m/s
cx1 =49 m/s 𝑐𝑥1 = 49 𝑚/𝑠
Relative flow velocity:
𝑤1 = 103.3 𝑚/𝑠
1=10 Relative flow angle:
𝛽1 = 61.5°
Y component for c1:
U=100 m/s 𝑐𝑦1 = 8.6𝑚/𝑠
wy1 cy1
TRIGONOMETRY APPROACH:
𝛽1 = 𝑡𝑎𝑛−1 1.8560 = 61.7°
Axial velocity:
Relative flow velocity:
𝑐𝑥1 = 𝑐1 𝑐𝑜𝑠𝛼1 = 50𝑐𝑜𝑠10° = 49.2 𝑚/𝑠 𝑐𝑥1 49.2
Relative flow angle: 𝑤1 = = = 103.8 𝑚/𝑠
𝑐𝑜𝑠𝛽1 𝑐𝑜𝑠61.7°
𝑤𝑦1 𝑈 − 𝑐𝑦1 𝑈 − 𝑐1 𝑠𝑖𝑛𝛼1 100 − 50𝑠𝑖𝑛10° Y component for c1:
𝑡𝑎𝑛𝛽1 = = = = = 1.8560
𝑐𝑥1 𝑐𝑥1 𝑐𝑥1 49.2 𝑐𝑦1 = 50𝑠𝑖𝑛10° = 8.7𝑚/𝑠
Solution 5.3
For rotor outlet condition, data and information given: 𝑐2 = 80 𝑚/𝑠 𝑈 = 100 𝑚/𝑠
Constant axial velocity condition: 𝑐𝑥1 = 𝑐𝑥2 = 𝑐𝑥 = 𝟒𝟗 𝒎/𝒔
You have to draw velocity diagram at the ROTOR outlet to determine cy2 value in [13]: Use your own scale
GEOMETRY APPROACH:
Use a ruler, compass and protractor
for magnitude and angle
2=52 determination, respectively:
𝜷2=37 Absolute flow angle:
w2 =61.3 m/s
cx =49 m/s Use compass based on c2, cx and end
point of U
cx2
𝛼2 = 52°
Relative flow
velocity: 𝑤2 = 61.3 𝑚/𝑠
c2 =80 m/s
Relative flow angle: 𝛽2 = 37°
Y component for c2: 𝑐𝑦2 = 63.7𝑚/𝑠
U=100 m/s
wy2 cy2
TRIGONOMETRY APPROACH:
Substitute cy1 and cy2 values into [13], The
Absolute 𝑐𝑥2 49.2 enthalpy difference for the compressor is
flow 𝑐𝑜𝑠𝛼2 = = = 0.615 𝛼2 = 𝑐𝑜𝑠 −1 0.615 = 52.04° equal to :
angle: 𝑐2 80
Relative 2
ℎ3 − ℎ1 = 𝑈 𝑐𝑦2 − 𝑐𝑦1
flow 𝑤2 = 2
𝑤𝑦2 + 𝑐𝑥2 = 2 𝑈 − 𝑐𝑦2 + 𝑐𝑥2 2
velocity: 𝒉𝟑 − 𝒉𝟏 = 𝟏𝟎𝟎 𝟔𝟑. 𝟎𝟕 − 𝟖. 𝟕 = 𝟓𝟒𝟑𝟕 𝑱
= 100 − 80𝑠𝑖𝑛52.04° 2 + 49.22 = 61.5 𝑚/𝑠
Relative 𝑤𝑥2 49.2
flow 𝑐𝑜𝑠𝛽2 = = = 0.8 𝛽2 = 𝑐𝑜𝑠 −1 0.8 = 36.9°
angle: 𝑤2 61.5
Y component for c2: 𝑐𝑦2 = 80𝑠𝑖𝑛52.04° = 63.1𝑚/𝑠
T5-4: Answer the question below:
HUB
Shaft 9 kj 7 kj Secondary
2 kj Losses Rotor Stator Loss
Aerodynamic Losses Profile Loss
Aerodynamic Losses
OVERALL
EFFICIENCY,
Stator Rotor 𝜼𝟎
INLET
Guide 𝚫𝑾𝒎𝒊𝒏
Vane 𝜼𝟎 =
𝑾𝒔𝒉𝒂𝒇𝒕
Stator 𝟖𝟐
= = 𝟎. 𝟖𝟐
EXIT 𝟏𝟎𝟎
Disc STAGE
EFFICIENCY,
𝜼𝑺 @ 𝜼𝒕𝒕
Shaft 𝚫𝑾𝒎𝒊𝒏
ADDITIONAL 𝜼𝑺 =
ENERGY=18 KJ ∆𝑾
𝟖𝟐
= = 𝟎. 𝟖𝟒
Bearing 𝟗𝟖
Energy from the Stage Work Energy at the Isentropic Work
Prime Mover (W) Stator Entry (Wmin)
Shaft Work Actual Entry Work Ideal work to obtain
(Wshaft) Stage Work (Wentry) the stage rise, p=pe-pi
100 kj 98 kj 89 kj 82 kj
Estimation of Compressor Stage Efficiency, s
Normal stage condition:
𝚫𝒑𝟎,𝒓𝒐𝒕𝒐𝒓 & 𝚫𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓 : Stage efficiency, S is similar 𝒉𝟎𝟑 − 𝒉𝟎𝟏 = 𝑼 𝒄𝒚𝟐 − 𝒄𝒚𝟏 :
Cascade Data to total-to-total efficiency, tt Velocity Diagram
(Howell, 1942) (𝜼𝑺 ≈ 𝜼𝒕𝒕 ) 2D Analysis: Uniform
40 0.10
∆𝒑𝟎,𝒓𝒐𝒕𝒐𝒓 + ∆𝒑𝟎,𝒔𝒕𝒂𝒕𝒐𝒓 Axial Velocity, 𝑐𝑥
𝜼𝒕𝒕 ≈ 𝟏 −
30 0.075
𝝆 𝒉𝟎𝟑 − 𝒉𝟎𝟏
()
20 0.05
3D Analysis: Multi-stages
10 0.025 p0=p0,p+ p0,a+ p0,s
Secondary Flow and
0
-30 -20 -10 0 10 20
0 Annulus Flow Effects:
Incidence Angle i=1-1’ ()
Non-Uniform Axial
Compressor Cascade Characteristics (Howell, 1942)
Only consider the blade profile Velocity
loss: Due to profile drag 𝚫𝒑𝟎,𝒑 𝚫𝒑𝟎,𝒂 𝚫𝒑𝟎,𝒔
Axial Velocity Profile
coefficient, CDp Profile drag Annulus drag Secondary drag Casing
coefficient: coefficient: coefficient:
CDp CDa= 0.02(s/H) CDs=0.018CL2 Uniform Non-
(2D) Uniform
Realistic total pressure (3D)
Annulus
Height
losses values: Add 1.00
Flow
secondary flow & annulus
Mean work done factor,
p1
Surging in Compressors
p c1
CHOKING
N4>N3>N2>N1 Constant
S Speed Line
Last Valve Cond. The flow in
the
U S compressor
D
Surge reaches
Pressure Rise, p
Cycle C Mach=1 at
E N4
B the blade
c2 p2 pA Choke inlet.
S A
Line
Reverse Flow: A complete
N3
𝑴=𝒄 𝒂
breakdown of the normal
steady flow Surge S =𝒄 𝜸𝑹𝑻
p2 Line N2
No more flow
Excessive Vibration: Mechanical Failure can pass
N1
Operational Margin through the
𝑚𝐸 𝑚𝐷
compressor
𝑚𝑆 𝑚𝐶 𝑚𝐵 𝑚𝐴
Indication of Surging: Flow Rate, 𝑚
CL ,
CD , Optimum 4 3 2 1
L/D Critical
AOA STALL STALL
L/D U
CD
Propagating Unstalling
Stall Cell
Increasing Incidence Angle Decreasing Incidence Angle
The Blade Are Subjected to Forced Vibration
T5-5: Answer the question below:
# Instruction:
1) You have to answer the questions by clicking the link provided in my blog.
2) Remember that you need to know the password, in order to open the link.
3) The password was given through out the video related to this topic. The Clue
is also given in the link.