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Biotechnology Reports 33 (2022) e00705

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Biotechnology Reports
journal homepage: www.elsevier.com/locate/btre

Review

Post-harvest biology and recent advances of storage technologies


in sugarcane
Varucha Misra a, AK Mall a, S Solomon b, Mohammad Israil Ansari c, *
a
ICAR-Indian Institute of Sugarcane Research, Lucknow, U.P., 226002 India
b
Chandra Shekhar Azad University of Agriculture and Technology, Kanpur U.P., 208002, India
c
Department of Botany, University of Lucknow, Lucknow, U.P., 226007 India

A R T I C L E I N F O A B S T R A C T

Keywords: Sugarcane deteriorates at a quick rate, just like other perishable crops. The quick loss of sucrose content in
Secondary losses sugarcane from the time it is harvested has a significant impact on sugar recovery. This problem of post-harvest
Microbes sucrose losses in sugarcane is a serious concern in cane-producing countries, as it not only leads to low sugar
Sucrose
recovery in mills, but also to poor sugar refining. Unreasonable delays in cane transportation from the fields to
Cane weight
the mill are frequently linked to a number of problems related to primary or secondary sucrose losses, all of
Management
which contribute to a significant reduction in cane weight and sugar recovery. In sugar mills, the processing of
damaged or stale canes also presents a number of challenges, including increased viscosity due to dextran
generation, formation of acetic acid, and dextrans due to Leuconostoc spp. invasion, and so on. The combination
of all of these variables results in low sugar quality, resulting in significant losses for sugar mills. The primary and
secondary losses caused by post-harvest sucrose degradation in sugarcane are enlisted. The employment of
physico-chemical technologies in farmers’ fields and sugar mills to control and minimize these losses has also
been demonstrated.

1. Introduction The reduction in sucrose content over the time following cane har­
vest results in low sugar recovery, reducing mills’ economies, making
Post-harvest sucrose losses are an imperative problem in sugarcane post-harvest losses a topic to consider and comprehend. The primary and
for farmers and sugar millers alike. A significant percentage of sucrose is secondary losses that cause post-harvest sucrose losses have been briefly
lost when farmers leave harvested canes in fields for several days (to described here. The numerous management methods that must be used
prepare the field for the following crop) or during transportation to to manage these losses have also been detailed.
mills. The degradation of sucrose in canes begins as soon as the cane is
harvested. These losses become more pronounced as the time between 2. Economical losses
harvesting and milling increases. According to Wood et al. [145], a
three- to four-days delay in harvesting to crushing is a regular occur­ Sugar mills’ economies suffer greatly when cane processing is
rence in the sugar industry. As the quality of the cane deteriorates, the delayed or stale cane is processed (Fig. 1). According to Solomon [117],
sugar recovery decreases, resulting in economical losses to sugar in­ canes supplied to Indian sugar mills are mostly deteriorated with about
dustries. Sugarcane post-harvest sucrose losses can be high or low 1/4th of the canes obtained being of stale quality, resulting in a loss of
depending on a variety of circumstances (Fig. 1). Ambient temperature, approximately Rs. 1600 crores to sugar mills. According to Perry et al.
humidity, soluble invertase activity, cane variety, and maturity status [99], this problem costs the South African sugar industry $6 million per
are all factors that millers frequently overlook during the management year. A hypothetical sugar mill situation found that crushing the stale
process [119, 120, 122]. Furthermore, the formation of undesired canes (storage of more than 72 h) might result in a loss of Rs. 3 to 5 lakh
chemicals during cane processing (due to chemical or microbiological per day for a sugar mill with a capacity of 5000 TCD (Solomon, 2009).
activity) adds to these losses and causes challenges in sugar processing, According to Rao [101], there is a loss of 2% in sugar recovery when the
culminating in uneconomical sugar manufacturing [95, 121]. cane is stored for more than 72 h, and a loss of 7.7 kg/tcg in sugar

* Corresponding author.
E-mail address: ansari_mi@lkouniv.ac.in (M.I. Ansari).

https://doi.org/10.1016/j.btre.2022.e00705
Received 14 December 2021; Received in revised form 17 January 2022; Accepted 24 January 2022
Available online 30 January 2022
2215-017X/© 2022 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
V. Misra et al. Biotechnology Reports 33 (2022) e00705

recovery when cane processing is delayed for 1 h [15]. Furthermore, sugarcane stalk. This, in turn, raises the risk of microbe-related
Solomon [121] demonstrated that there is a loss of one unit in terms of losses.
pol percent from harvesting to milling. Additionally, the range of quality ii Chemical or biochemical losses are those that are caused by primary
losses caused by crushing stale canes has been discovered to be between losses and produce indirect deterioration. Mechanical and physical
12 and 50 percent (in sugar recovery). When one ton i.e., 1000 kg of elements are frequently responsible for these losses.
cane is crushed according to the typical amount of crushing in Indian iii Mechanical losses are a result of mishandling of harvested canes,
sugar mills, an approximate loss of 5 to 10 kg of sugar has been docu­ particularly during transportation.
mented. This is enhanced when mill crushing periods are extended due iv Physical losses occur when adverse environmental conditions are
to adverse conditions (especially high temperatures during summer detected for sugarcane. High and low temperatures, low relative
seasons). humidity, wind, and rainfall are just a few examples. Secondary
losses are more common in damp, warm conditions due to the
3. Factors affecting sucrose losses after harvest and low sugar presence of bacteria that release sucrose inverting enzymes [78]. The
recovery higher temperature causes more sucrose inversion than when tem­
peratures are low [112]. This is one of the reasons for higher losses in
Post-harvest sucrose losses are governed by two factors, both of subtropical areas of India ranging from 9.03 to 24.47% [41, 61] than
which result in limited sugar recovery. tropical ones ranging from 7.10 to 16.59% [5].
1. Primary losses: Primary losses occur when sucrose inversion v Physiological losses occur when the natural progression of growth is
happens spontaneously after cane harvest or when the cane is left over disrupted, whether in anatomy, physiology, or morphology, as a
standing for an extended period of time. The primary losses are com­ result of alterations in respiration and transpiration.
pounded by delays in cane delivery owing to poor transportation.
Varietal differences influence primary losses as well. 4. Primary losses
2. Secondary losses: Secondary losses are losses that occur indirectly,
such as those produced by the development of dextran, alcohol, acids, 4.1. Transportation losses
and other substances in juice recovered from cane as a result of ineffi­
cient and unhygienic cane processing. Chemical (acid), enzymatic, and Man, camel carts, bullock carts, vehicles, trains, trolleys, and other
microbiological activities all contribute to sucrose inversions in modes of transportation are used to transport sugarcane. Due to a faulty
degraded canes. As per Eggleston [32], the first 14 h of cane deterio­ field transport system, the harvested cane is stored in many countries for
ration after harvest, are responsible for 93% loss due to microbe inva­ 3–5 days in the field and 1–3 days in factory storage under unfavourable
sion, with enzymatic activities accounting for 5.7%, and acid conditions [47]; [121]. According to Solomon et al. [126], harvested
degradation accounting for 1.3%. The weather has a role in such losses canes brought via animal-drawn carts are deemed fresh and of higher
as well. Secondary losses can be further sub-divided into the following quality than those sent via cane agencies from various cane centres,
five types: regardless of the mode of conveyance utilized. In India, a bullock cart
transports roughly 15 to 20 quintals, while a tractor trolley moves about
i Biological or microbiological losses are caused by insects, fungicides, 70 to 80 quintals and a truck transports 170–180 quintals of sugarcane
bacteria, animals, and other factors. The post-harvest pathogens, in in a single journey [10]. It is a critical factor that influences the quality
particular, do not induce degeneration in healthy canes; rather, they of harvested sugarcane, as time is the most important factor. However,
attack when there is damage, such as cuts, cracks, or bruising on the there are other factors that influence transportation losses, such as the
severity of damage in harvested canes (due to mechanical harvesting or

Fig. 1. Twelve causes responsible for post-harvest sucrose losses and low sugar recovery.

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loading and unloading), and the size and shape of transport containers. because of their high sugar concentration [129]. Microbial development
Grab loaders, push-pile rakes, slings, chains, and other machine is also encouraged in leaf sheaths and growing fissures.
equipment elements may also contribute to loss in this category because Bio-deterioration is the term for the process of losses caused by bacteria.
they cause injury to harvested sugarcane during handling. High tem­ Yeast, Xanthomonas, Aerobacter, moulds, Aeromonas, Pseudomonas, Ba­
peratures and muddy soils increase the number of injuries and losses cillus, lactic acid bacteria, and other microbes can be found on the
(Solomon, 2009). When fresh canes are transported in small containers, outside of sugarcane stalks and are also responsible for the degradation
the deterioration of harvested canes is less. The long staling periods spoil of juice quality during storage [94, 133]. These microorganisms rapidly
the quality of canes. Bacteria, particularly Leuconostoc are most likely to multiply several weeks after the cane is harvested. Freshly harvested
invade canes picked during the summer months or covered in mud. canes harbour a population of heterotrophic bacteria ranging from 1.5
In nations like Louisiana, where sugarcane is burnt prior to har­ × 105 to 7 × 106 cfu g − 1, while stale canes support a population ranging
vesting, the delay in harvesting time of burnt canes and subsequent from 9 × 105 to 7 × 106 cfu g − 1 tissue [121]. Furthermore, Streptomyces
storage of these canes creates a congenial environment for the microbe bacteria are prevalent in stale cane juice, which causes the sucrose
to grow, further increasing transportation losses [118]. Saccharose concentration to deteriorate [107]. amongst various bacteria (Yeast,
degradation is harmed by burnt canes, resulting in poorer sugar recov­ Xanthomonas, Aerobacter, moulds, etc.) linked to these losses, Leuco­
ery. Furthermore, regardless of whether the burnt cane is whole stalk or nostoc sp. is the most common (Solomon, 2009). According to Saxena
billets, processing of burnt canes within 15 days is required to prevent et al. [108], each gram of acid produced in the canes is either owing to L.
saccharose fermentation to ethanol [109]. According to Lionnet [79] mesenteroides (2.77 gm of sucrose deterioration) or E. coli (11.09 gm of
burnt canes promote wax removal, cane cracks, and juice leakage. sucrose deterioration). Leuconostoc bacteria are soil-borne lactic acid
bacteria that infest harvested canes through fissures [90] or cut ends
4.2. Varietal losses [95]. The invasion of Leuconostoc bacterium in harvested sugarcanes has
been described as a major sucrose deteriorator in Louisiana, where
Sugarcane bio-deterioration after harvest is a varietal trait [21, 42, humid weather conditions prevail. In addition to sucrose as a substrate,
44]. Sugarcane types exhibit varying effects on post-harvest sucrose this bacterium requires a combination of ambient warmth (> 25 ◦ C) and
losses. Hall [43] was the first to describe the significance of varieties in heavy rains for good and prolific growth and invasion [94]. There have
post-harvest deterioration, and Egan [31] demonstrated varietal influ­ been reports of three species of Leuconostoc producing bio-deterioration
ence on these losses. Different genotypes react differently to post-harvest in harvested sugarcane. These are L. mesenteroides, L. dextranium (Sol­
degradation due to genetic diversity [62, 63]. Varieties are a major omon, 2009; [94, 115]), and L. lactis [121], [94, 110, 115]. According to
component that directly influences sugar recovery, and their impact is Singh et al. [115], the growth of this bacteria in stale cane juice (cane
further influenced by factors such as environmental conditions and that has been left out for 20 h) is 370 cfu/100 microlitre, almost double
management approaches [75]. that of fresh cane juice. After the cane is harvested, the infection in­
The loss of sucrose content in sugarcane is the most significant loss in tensity of this bacterium varies. After 90 min of harvesting, for example,
post-harvest degradation. Fibrous cultivars (such as CoSe 92,423, CoS the infection is severe up to 15 cm from the area where the cane is
97,261, CoS 8432, etc.) are demonstrated to a larger reduction in su­ harvested/cut [8]. These bacteria break down the sucrose in the stalk
crose level after harvest than those with lower fibre content (such as CoS (Fig. 2) and create metabolites such as mannitol, dextran, organic acids,
95,255, CoS 96,268, CoS 8436, etc.), according to Siddhant et al. [113]. and other compounds [32–34, 39].
The sucrose reduction is 5.3 percent in CoS 527, 12.54 percent in Co Sugarcane products are reported to be home to over 400 species of
1148, and 4.62 percent in BO 91 after 24 h of harvest that further in­ bacteria and fungi (Stevenson and Rands, 1998). After the milling, four
crease to 31.17 percent, 55.01 percent, and 30.56 percent, respectively, microbes namely Penicillium, Lactobacillus, Leuconostoc, and yeast are
in March month when temperatures began to rise (after 120 h of cane found in stored canes ([47]; [90, 94]). These acid-producing microbes
harvest) [111]. induce degradation and lowering sugar content with reduced juice pu­
In CoJ 83 (early variety), CoJ 88 (mid-variety), and S70/00 (late rity, and pH, particularly in conditions where oxygen is scarce such as
variety) a gradual decrease in cane weight, juice extraction%, sucrose%, mud-coated canes and cane stacked in big piles with little/no ventilation
purity%, and pH has been observed with a concurrent increase in total ([121], [95]. Furthermore, enzymatic secretion from these sucrose
soluble solids%, titrable acidity index, dextran, reducing sugars, acid degrading microbes causes the conversion of reducing sugars to organic
invertase, and neutral invertase activity during 12 days of storage [9]. acids and mannitol.
The rate of moisture loss, which is regulated by the different levels of
protection afforded against evaporation by genotype-specific stalk fea­ 5.2. Biochemical losses
tures, affects post-harvest degradation [74, 75]. Hard rind and thin cane
genotypes are projected to be more resistant to post-harvest degrada­ Invertase activity, dextran synthesis, reducing sugars, and the acidic
tion, and vice-versa [64]. As for resistance to post-harvest inversion, a lot quality of juice are all biochemical processes that contribute to post-
of variances across the cultivars exist [134]. CoC 671 is resistant and Co harvest sucrose losses.
62175 is sensitive to post-harvest inversion amongst the six kinds
studied [14]. Thangavelu and Rao (1998) also demonstrate CoC 671 5.2.1. Invertase enzyme (Acid and neutral invertases)
resistance to post-harvest inversion. According to studies, not only does Sugarcane post-harvest activities are boosted by the invertase
the pace of inversion fluctuate from variety to variety, but so does the enzyme, which is influenced by cane variety, climatic circumstances,
rate of microbial infection, particularly Leuconostoc [17, 24, 71, 124, storage conditions, burning, and complicated combinations of these
137, 139]. factors [78]. Increased invertase activity [87] causes a reduction in
recoverable sugars through reducing mill and boiling house capacity, as
5. Secondary losses well as an increase in sugar loss in molasses, as time passes after harvest
due to activation of indigenous invertase enzyme [121] . Acid and
5.1. Microbiological losses neutral invertases are of two types that contribute to post-harvest su­
crose losses in sugarcane. Both enzymes are found in cane [103, 104]
Microbes play a role in post-harvest sucrose losses as well. They and their activities get rapid after 72 h of harvest [125].
cause changes in host characteristics on invading the harvested canes Acid invertase activity is considerably higher in non-mature in­
([68]; [136]). On entering the harvested stalk through wounds or cut ternodes [106]. According to Saxena et al. [108], when canes are stored,
ends, the microbial proliferation thrives in the mature internodes acid invertase activity increases from 24 to 96 h under ambient

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Fig. 2. Action of Leuconostoc bacteria invasion on sugarcane. The first stage of this bacterium is during harvesting where it infests inside the harvested cane. The
second stage of growth and proliferation occurs during transportation to mills and storage at cane centres/mill yards. This, in turn, causes a reduction in sugar
recovery at sugar mills by causing difficulties in processing due to the production of various metabolites as this bacterium stimulates the enzymatic activity of four
enzymes, viz., dextrasucrase, phosphoketolase, levansucrase, and mannitol dehydrogenase.

conditions, compared to when they are harvested. This rise in enzyme percent) when fermentation duration increased from 6 to 84 h results in
activity ranges between 1.5 and 2.0 folds after 96 h of the harvest [108], an increase in dextran concentration from 3.58 to 66.07 mg/ml in mixed
but after 12 days of storage, it increases by 7 folds, whereas neutral juice, resulting in low sugar recovery. Furthermore, the drop in sugar
invertase increases by 4 folds [7]. Chiranjivi Rao [16] and Solomon et al. quality and output caused by dextran synthesis is leading sugarcane
[125] have revealed a significant drop in sucrose recovery within 72 h of enterprises to lose money [80].
cane harvesting because of an increase in invertase activity. Increased A soil-borne bacterium known as Leuconostoc produces dextran by
acid invertase activity after harvest could be related to stalk cell inver­ decomposing sucrose from cane stalks due to the enzymatic activity of
tase enzyme mobilisation, invertase enzyme activation at the cut ends, dextransucrase. This enzyme breaks the connection between glucose
or activity of enzymes associated with sucrose content activated owing and fructose, resulting in dextran and fructose. This enzyme not only
to pH changes [33]. Acid invertase and neutral invertase levels decrease destroys sucrose, but also produces a pH drop [22]. In the sugar mill
from November to March, according to Bhatia et al. [9]. process, a bacterial complex containing yeast, acetic acid bacteria, and
Siswoyo et al. [116] have discovered the negative role of neutral lactic acid bacteria (LAB), including Leuconostoc spp., is accountable for
invertase deteriorating sucrose content particularly in the harvested the synthesis of dextran from sucrose degradation [23, 48].
canes (from the time of harvest till 3 days after harvest). The activity is Moreover, there are also other bacteria (Bacteroides, Streptococcus,
higher than that of acid invertases, indicating that early sucrose hy­ Pseudomonas and Thermoanaerobacter [38, 66, 85, 148]), fungi (Paeci­
drolysis results from neutral invertase activity. Furthermore, Alexander lomyces lilacinus and species of the genus Penicillium, Chaetomium and
[2] has demonstrated that the upper half of the cane stalk deteriorates Aspergillus [36, 37, 85, 143] and few yeasts which cause activation of
faster than the rest of the stalk because it has a larger concentration of such enzymes due to which sucrose gets degraded or deteriorated.
inversion-causing enzymes. When compared to newly cut canes, Singh Furthermore, various issues arise during sugar processing as a result of
et al. [114] have found a 1.38- and 4.75-fold increase in invertase ac­ dextran generation, such as filtration, clarifying, crystal shape alter­
tivity after 48 and 240 h of standing post-harvest canes, respectively. ation, crystallization, viscosity reduction, and so on [22, 59]. In addi­
When cane milling cannot be completed within a day of cutting, alter­ tion, it causes a rise in syrup viscosity [66], degradation in sugar quality
native methods for preserving sucrose content must be used. Suppres­ [6, 96], and irregular, elongated, opaque, and caramel tone sugar
sion of invertase activity has been examined as a possible method for crystals [60].
stabilising sucrose concentration at cane maturity and after harvest During the milling process to reduce sucrose losses, dextranases
[121] enzymes are used [26, 53–55] and to solve problems associated with
Furthermore, a rise in the activity of amylase, acid phosphatase, dextran production, such as grain elongation, boiling period reduction,
carboxyl-L-methyl cellulose, and fructose 1–6-diphosphatases, in addi­ and smoothness [28, 82]; [60] . The thermostable dextranase enzyme
tion to invertase, leads to a rise in total phosphate and a reduction in had maximal activity at 80–85 ◦ C temperature, according to Wynter
starch and sucrose in stale cane [113]. Enzymatic hydrolysis of starch et al. [146].
during staling also results in the synthesis of dextran and reducing
sugars, causing a rise in juice specific gravity (brix) and a diminution in 5.2.3. Acidic nature of juice
sucrose recovery [41]. These changes result in an increase in mud vol­ Processes in pH and juice acidity after cane harvest indicate that
ume, a drop in juice settling rate, an increase in molasses output, and a biochemical changes are taking place in stale canes [83]. In general, the
decline in sucrose crystallisation making sugar processing procedures pH of harvested cane ranges from 5.2 to 5.3. It has been noted that the
uneconomical [121]. pH of juice declines slowly regardless of varietal differences, although
the titrable acidity index reveals a reverse pattern in harvested canes
5.2.2. Dextran content [92, 95, 141]. Mathur [88] has recognized that one of the causes of cane
Dextran (a polysaccharide) is a major contributor to sugarcane post- deterioration (together with gums and glucose production) is juice
harvest sucrose losses. Huang et al. [51] have demonstrated that acidity. Furthermore, Egan [29] has demonstrated the reason for
increasing the rate of sucrose conversion (13.25 percent – 90.77 lowering pH (production of acetic and lactic acids) as an increase in

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storage duration. Gupta and Nigam [41] have also revealed that drop in content than conventionally harvested canes.
juice pH ranges from 5.2 to 5.5 in freshly harvested canes to 4.5 or less in
stale canes. A pH of less than 5 indicates cane staling and degradation. 5.4. Physical losses
When harvested canes are held for 17–27 h, there is a slight loss in pH of
cane juice, but an unfavourable decrease in pH is recorded in harvested Weather has a significant impact on sugarcane sucrose losses after
chopped canes [31]. Furthermore, Solomon et al. [125] have demon­ harvest [123, 126, 137, 139]. Temperature extremes, heavy and light
strated 4.2 percent drop in pH on leaving canes in the field for 15 days rainfall, high and low relative humidity, and so on are examples of
after harvest. The pH of the juice drops dramatically after 5 days of weather anomalies. High temperatures (over 40 ◦ C) and low humidity
storage [144]. have negative effects on juice quality. According to Solomon [121], the
loss of commercial cane sugars varies by season in India. The
5.2.4. Reducing sugars weather-wise losses are 0.35 units in the winter, 1.0 units in the spring,
According to Uppal et al. [138], the presence of reducing sugars in and 1.32 units in the summer. The warm and dry conditions, thus, incur
juice is a critical factor in the deterioration of stale cane. Several studies a heavy loss. The effect of ambient temperature on sucrose losses in
have shown an increase in reducing sugars as a result of cane degrada­ sugarcane harvest is well documented. High temperatures during the
tion [5, 125]; [101]. A rapid spike in reducing sugars has been docu­ night enhance the formation of dextran in stored canes [121].
mented as a result of the delay in crushing canes after harvesting [29, 41, In sub-tropical India, a minimum temperature range of 14–7 ◦ C fa­
49]. The increase in reducing sugars is due to invertase enzyme activity vours cane juice quality, but when the temperature drops further, sugar
[121] [97]. Parthasarthy [98] has demonstrated that in the months of concentration drops rapidly. Furthermore, canes harvested in desic­
October (when the weather is cool), a slight increase in reducing sugars cating winds and high temperatures in the months of May and June
occurs in stale canes, whereas in the summer season (when the weather suffer the most. In general, sugarcane does not dry completely even if the
is too hot), reducing sugars rise steeply (three times as much as in terminal point of growth has died. Nevertheless, the rate of degradation
normal weather in 72 h stale cane) in the juice of stale canes. Magduma of sugarcane rapidly increases with high relative humidity or a combi­
and Kadam [84] have found that the accumulation of reducing sugars is nation of heavy warm weather and frost [149] . During storage, the
sluggish during the first two days of storage, but accelerates as storage colour of sugar changes as the temperature and humidity increases [46].
time increases. Frost (very low temperatures) is a serious problem in sugarcane pro­
Reducing sugars increase from 1.32 to 3.21 percent in stale canes cessing for sugar companies in several sugar-producing regions, such as
(after six days) [64]. Furthermore, Solomon et al. [125] have found that Louisiana, Florida, Argentina, and others, where freezing temperatures
the accumulation of reducing sugars is not significant up to 72 h after are common[121] Sugarcane subjected to freezing temperatures suffers
harvest, beyond which a rapid increase in reducing sugars occurs. The severe damage to the stalk, resulting in rapid degeneration. Irvine and
level of reducing sugars increases from 0.1 to 3.5 percent after 12 days in Legendre [57] have identified two mechanisms that deteriorate canes
stale canes [7]. After 108 h of staling, the high sugar variety Co 9401 during an exposure to cold temperatures. The first is tissue susceptibility
also increases reducing sugars [11]. This increase in reducing sugars in cane stalks and the second is the sensitivity of specific bacteria
ranges from 0.32 to 0.90, indicating that it is tolerant to sucrose inver­ invading canes. Sugarcane damaged by freezing temperatures shows
sion loss. After 108 h of staling, both CoM 0265 and CoM 0503 have inferior juice quality, reduced purity, increased acidity, and the devel­
increased reducing sugars at a rate of 20.83 and 25 folds, respectively opment of polysaccharides [33, 77]. According to studies, when ambient
[12]. After increasing harvest time, CYZ 02–1826 (0.93 percent) and temperatures drop below − 5.5 ◦ C, the above sugarcane parts die,
CYZ 02–588 (0.61 percent) indicate a progressive increase in reducing resulting in enhanced sucrose deterioration. As a result, poor juice
sugars. Furthermore, the Madhurima cane clones 2000 A 105, 2000 A quality and low sugar output occur [33, 35, 76]. HoCP 96–540, L
213, Co 6907, and 2000 A 56 show higher reducing sugars, indicating 01–283, L 01–299, and HoCP 04–838 are good post-freeze degrading
that the quality of the canes has deteriorated after harvest [97]. types, while L 99–226, L 03–371, Ho 07–613, L 11–183 are the poor
The rate of respiration rapidly increases in harvested stale canes that ones.
causes an increase in reducing sugars and degradation in sucrose con­ Rainfall condition indirectly causes sucrose deterioration in sugar­
tent. The ambient temperature of stacked harvested canes also plays an cane because muddy conditions favour the production of dextran and
important part in sucrose deterioration. During winter the temperature the invasion of microbes (particularly Leuconostoc, which benefits from
in piles of harvested stale canes is revealed to be 0.5–1.0 ◦ C higher while the air blockage created by mud covering over harvested canes related to
during summers the temperature in piles is 0.5–2.0 ◦ C higher than sucrose deterioration). Rainfall during the ripening period results in
ambient temperature. The reason is attributed to the production of CO2 higher quality and inverted uncrystalllizable sugars in the cane. Rainfall
during respiration that raises the temperature and exacerbates the during the harvesting period is harmful to sugarcane and needs to be
deterioration. carefully guarded. The amount of sugar present in cane has been found
to decrease from 18.36 percent to 14.15–15.0 percent following signif­
5.3. Mechanical loss (Mechanical harvesting) icant rainfall [52].
As a result of the challenge of climate change, the diverse abiotic and
Due to degradation in canes, a range of 1–3 percent of the initial biotic stresses have become prevalent and diminish productivity and
sucrose content has been found to be lost. This is also dependent on the quality of crops with sugarcane being no exception. In sugarcane
harvesting method used . In several places, mechanical harvesting of exposed to abiotic or biotic stresses , the degradation of sucrose begins
canes after chopping of burnt canes has been shown to create dextran in much earlier. As the time following harvest passes, the rate of sucrose
juice as well as poor juice quality, resulting in low sugar recovery [30, degradation accelerates. The greater the cut to crush delay of such canes,
31, 56, 70–72]. the greater the sucrose losses [92]. The explanation for this is that
Post-harvest losses in sugarcane due to the usage of a chopper stress-affected canes have already undergone chemical and physiolog­
harvester have been reported to be 6–11 percent of average commercial ical changes, resulting in faster sucrose breakdown than normal-grown
cane sugars in Queensland, Australia. Furthermore, it is high even when canes. When water logging occurs in Mauritius due to the humid
compared to previously saved ones [30]. Moreover, Larrahondo [70] climate, canes have a higher fructose content. However, sugarcane
has recorded that mechanical harvesting reduces purity and decreases clones I 133–00 and I 149–00 produce the best results in terms of cane
the amount of sucrose and phosphate in canes where garbage has not and sugar output, juice quality, and use for breeding under waterlogging
been removed. Solomon et al. [130] have also found that mechanically conditions [58]. The juice derived from sugarcane flooded with 120 cm
harvested cane billets have a 1.0 unit lower commercial cane sugar deep water from July to September contains lower levels of sucrose [81,

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102] and reducing sugars, as well as higher levels of gums [4]. Even is substantially greater, and when temperatures are low (during the
non-protein nitrogen (90 percent) is present [67]. In a similar investi­ winter months), cane weight loss is negligible. It is commonly known
gation on sugarcane grown in waterlogged conditions, high levels of that harvested sugarcane loses very little weight after 24 h of storage.
glucose, total nitrogen, non-protein nitrogen ash, and low levels of P2O5 Furthermore, Solomon [126] has observed that in open fields in
have been recorded [4]. When waterlogging is stopped for a month, the sub-tropical circumstances, weight loss in the range of 7–10% occurred
sucrose content of the canes increases, and the juice quality improves after 72 h of harvest, while this range increases (7.4–17%) after 96 h,
significantly in the upper area (top) compared to the lower section accompanied by a 2.0% loss in sugar recovery at various locations in
(bottom). After flooding having been stopped, Co 527 decays sooner India.
than Co 419 and Co 449 [3). Furthermore, sugarcane genotypes Isd-20, When canes are stored for 72 h after harvest, chopped canes lose
I-93/93, and I-8/95 exhibit no significant difference in sugar recovery more weight than whole cane stalks [118]. In such conditions, cane
yield in normal and waterlogged conditions, although juice quality gets weight loss runs from 7 to 10% in open fields [126]. Mehrotra and
slightly better in water logged situations than in normal conditions [45]. Sharma [89] have registered a weight loss in harvested canes having a
Under waterlogging conditions, activities of carbohydrate metabolism positive correlation with high evaporation rate and high sucrose dete­
enzymes and acidic and neutral invertase enzymes increase signifi­ rioration. This has a direct influence on cane tonnage (varying from 0.98
cantly, whereas the enzymatic activity of amylase decreases only percent in cane weight/day to 1.6 percent in sucrose/weight per day),
slightly [81], contributing to low sugar recovery and poor juice quality. affecting farmer’s income [20, 105]. This adds up to the low sugar re­
As long as water remains standing in the field, these circumstances are covery. A loss of 0.42–1.5 percent in weight each day has been found in
accelerated with sugarcane maturity, but as soon as the water is sugarcane whole stalk [19]. It is a critical element for Asian countries
removed, rapid deterioration with excessive concentrations of including India, where sugarcane growers are paid on this basis, causing
non-sugars occurs. During the post-waterlogging phase, juice quality farmers to lose more money owing to transit delays. According to Sol­
deteriorates quickly, but reports suggest that juice quality can be omon et al. [127], the monetary loss to farmers varies between US$ 2.0
maintained for long periods of flooding as long as the canes remain and 3.0 per ton of sugarcane delivered to sugar mills.
submerged. On a general basis, flood-survived canes have shown a sig­ Weight loss in chopped canes is relatively much higher than whole
nificant increase in Brix; however, such canes have low sucrose content stalks and this loss becomes apparent within 72 h of harvested cane
and high glucose content, resulting in poor juice quality, which hinders staling. After 72 h of harvest, Solomon et al. [117] have noted a weight
sugar recovery. Misra et al. [93] have found that post-harvest deterio­ loss of 8.52 and 7.78% in whole cane of two different varieties, CoLk
ration in sugarcane cultivated under waterlogging conditions is faster 8102 and BO 91, respectively, under Indian subtropical conditions.
than those produced under normal conditions and that the juice quality Studies report the loss of 3.8–17.89% in cane weight after 72–100 h of
of waterlogging canes is lower than that of normal canes. Furthermore, harvest in the tropical zone ( [5][14, 17]).
in a four-year study, the maximal peak of sucrose percent in flooding
conditions attains at the 11th month in comparison to the 12th month of 5.5.2. Soil moisture loss
cane development in normal conditions, resulting in higher reducing Regardless of the nitrogen dosage provided in the soil, low moisture
sugars percent in all clones investigated. However, high sugar content content (> 5%) in soils where sugarcane is produced causes a continuous
cannot be attained because to the least resistance to sucrose inversion 93 drop in juice quality. Optimum soil moisture for sugarcane is 77 percent
WL 1297, 98 WL 1357, 88 WL 2137, 92 WL 1029, NCO 310, and 57 NG in field water capacity, never exceeding 60 percent during maturation.
136, which makes it a limiting factor for producing high sugariness The plant absorbs the most moisture during the early stages of crop
under waterlogging conditions [40]. growth (up to 820 m3 per month), and its transpiration coefficient can
In addition to waterlogging, drought imposes a significant impact on reach 1200–1500 [121] .
canes suffering from water scarcity. Canes exposed to such a condition
show an increase in post-harvest sucrose degradation [91, 92]. 6. Management of post-harvest sucrose losses

5.5. Physiological losses Sugarcane post-harvest losses can be reduced or decreased if


managed properly. In this regard, the following actions must be taken:
Sugar buildup in sugarcane stalks is one technique to achieve a
balance between sucrose synthesis and use. As soon as fully grown and 6.1. General prevention strategies
mature sugarcane is harvested, it begins to lose its sucrose content, and
the deterioration process accelerates after a few days [92, 95]. This in­ Knowing the proper harvesting period is very important because it
crease in deterioration is due to factors such as temperature fluctuations varies depending on maturity/ripening indices. Early-ripening cane
from day to day, cane burning prior to harvest (though this practice is should be collected first, followed by mid-late-ripening cane variants.
now less common), injuries from transportation and loading, and an Variation in harvesting conditions on a varietal basis affects these losses
increase in microbe infestation due to a favourable environment for as well. L 99–226, L 03–371, Ho 07–613, and L 11–183, for example,
their growth [121] . All of these factors contribute to low sugar recovery, demonstrate low cold tolerance and deserve specific treatments while
but they also modify sugarcane physiology, exacerbating the problem of harvesting and crushing. Harvesting of canes should be avoided during
low sugar recovery. The following are some of the physiological hot weather to reduce moisture loss. Harvesting types with a hardy rind
changes: or fibre with a high wax content should be favoured in such circum­
stances [121] .
5.5.1. Cane weight and moisture loss Sugarcane needs proper handling during the mechanical harvesting,
Cane weight loss begins once the cane is harvested due to an which could otherwise inflict injury to the harvested stalk due to the
increased rate of respiration. Several studies conducted at various places usage of machinery. Appropriate modes of transportation need to be
and under varying climatic circumstances denote the loss of cane weight used. Canes should be loaded in a sanitary and orderly manner to pro­
attributable to a decrease in the rate of evaporation from the cane stalk vide proper ventilation in heaps. Harvested canes must be clean of
surface (Solomon, 2009). Furthermore, there has been a variance in cane garbage, leaves, and roots prior to crushing. Sugarcane stems that are
weight loss from variety to variety, which is owing to its reliance on neat and clean are less likely to deteriorate after the harvest. Cleanliness
factors such as humidity, wind, rain, temperature, and so on. Balsun­ and hygiene levels should be maintained in cold storage, cane centers,
daram and Bhagyalaxmi [5] have demonstrated that when temperatures and mill yards. It’s crucial to remember the first-come, first-served rule.
are high (during the summer months of April and May), cane weight loss Mill sanitation is also critical, requiring thorough cleaning and

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V. Misra et al. Biotechnology Reports 33 (2022) e00705

streaming with hot water on a regular basis. Reduced post-harvest su­ several days by applying 40–60 mol/ml sodium metasilicate to sugar­
crose losses have been documented when blades on mechanical har­ cane juice samples shortly after milling [1]. The main action of sodium
vesters or loaders are appropriately washed/applied with bactericides metasilicate seems to be the suppression of endogenous invertases pro­
before the harvesting [18]. Another technique to increase the juice duced by the grinding process from stalk tissue. Fresh juice deteriorated
quality of harvested canes left over for several hours is to keep the soil more speedily when fructose or glucose were present, implying that
moisture at 10% in loamy soil [121] . metasilicate had no immediate effect on bacterial invertase other than to
deprive the microbes a source of carbon for rapid growth. Complex
6.2. Minimum time duration of cutting to milling formation with sucrose molecule is the reason for the prevention of
amalgamation of invertase with its substrate when sodium metasilicate
Eagan [27] has laid emphasis on the speed with which the cane is is present in low levels in cane juice as chromatographic results indi­
transported to the factory to prevent degradation. When using chopper cated. When the rate of this chemical is at a high concentration, complex
harvesters, the cane must be crushed as rapidly as feasible. The most formation of the chemical at the fructose end takes place. The so-called
practical method of controlling degradation is to cut and grind as soon as fructose silicate configuration persists even when sucrose is degraded
possible [135, 142]. It’s more important to keep the time between cut­ indicating metabolization of fructose by microbes for their growth and
ting and milling as short as possible. proliferation. The effective retention of fructose by silicate could thus be
a bacterial repression mechanism that works in tandem with the
6.3. Sprinkling of water on harvested canes invertase inhibitory impact [1].

The best kept cane with minimal loss in sucrose is untopped, covered, 6.6. Chemical formulation usage on harvested canes
and sprayed with water on a daily basis. Water sprinkling alone slows
the degeneration, but not as much. After three days, the effect of the Chemicals such as sodium metasilicate/sodium lauryl sulphate as
covering harvested canes becomes visible. Several studies advocate that aqueous formulation(s) applied to harvested sugarcanes (whole stalk
before being transported, the gathered cane should be kept untopped, and billets) reduce sucrose losses due to anti-bacterial properties.
covered, and damp by sprinkling daily. If covering and sprinkling are not Similarly, chemicals such as quaternary ammonium compounds/thio­
possible, the cane should be left untopped and unstrapped until delivery. carbamates exhibit anti-inversion properties [118, 127]. The formula­
For a minimum of 7–10 days, sprinkling water over harvested canes held tion claims to improve sugar recovery by 0.5 units. Sucrose loss in
in piles helps in minimizing sucrose inversion [73, 75]. The reduction in harvested canes could be minimized up to one week in this manner,
cane owing to the use of water sprinkling on a regular basis has been regardless of temperature or variety [123]. The formulation of benzal­
estimated to be around 11% [65, 131]. Furthermore, covering harvested konium chloride and sodium metasilicate (BKC+SMS) is also effective at
cane piles with cane trash and sprinkling it with water once a day helps high ambient temperatures, with an increase in sugar recovery of
reduce post-harvest sucrose losses in sugarcane [98, 100] by causing a 0.3–0.5 units [127]. The combination boosts sugar recovery and com­
constant rate in juice pH of harvested canes [98, 100]. mercial cane sugars after 240 h of harvesting, even under drought
conditions [92]. Such a formulation is also advantageous for sugar re­
6.4. Application of biocidal control covery when there is a long delay between harvest and transport to
milling [123, 127, 130]. A combination of anti-bacterial and
Many studies have documented the use of various biocides and their anti-inversion chemicals reduces sucrose losses after harvest. The anti­
effectiveness [15]. Ammonium bi-fluoride, quaternary ammonium bacterial formulation based on organosulphur compounds prevents
compounds (QUAT), formaldehyde, thio-carbamates, and halogen Leuconostoc spp. from generating dextran from sucrose [123]. This
compounds are amongst them. Kilbact™ applied at a rate of 20 ppm would result in a clarifying effect, which would improve the quality of
decreases sugar loss (Solomon, 2009). A continuous mist spraying of the juice throughout storage.
organo-sulphur compounds-based formulations on chopped canes in
mills improves sugar recovery by 0.5 units as compared to chopped 6.7. Use of eco-friendly compounds on harvested canes
canes without spray and leads to a decrease in invert sugars, acidity, and
dextran concentration [119, 124]. According to Coote [18], biocides can Given the health risks of chemicals on sugarcane, using eco-friendly
help remove 40% of dextran from cane juice. By using disinfectants such compounds on harvested canes is a useful element in minimizing post-
as glutaraldehyde and benzalkonium chloride, Singh et al. [114] have harvest sucrose losses. For example, the use of electrolyzed water
obtained a reduction of sucrose loss, enzymatic and microbiological (EW) for numerous food processing businesses reduces post-harvest and
alterations in harvested canes. pre-harvest losses in agricultural commodities and fruits. Treatment
with EW of 120 days old harvested canes also manages decline in
6.5. Chemical control of postharvest sucrose deterioration commercial cane sugars and juice purity (12.23, 82.30, respectively)
than untreated canes (9.91, 71.68, respectively) [128]. The author ac­
Anti-bacterial and anti-inversion compounds enhance sugar recovery cords the positive results of EW to its extremely effective sterilizing
and decrease sucrose losses in harvested sugarcanes. Sprays of benzoic nontoxic biocidal solution against a wide variety of microorganisms in
acid (100 ppm) and formaldehyde (100 ppm) are effective against post- controlling the post-harvest sucrose losses. EW mist spraying on har­
harvest sucrose losses [25]. These chemicals retard the post-harvest vested cane storage checks sugar inversion and improves the quality of
losses as evident from the changes in brix, sucrose content, cane extracted juice. Huang et al. [51] have applied neutral EW on harvested
weight, commercial cane sugar, and other traits. The wettable sulphur canes to inhibit L. mesenteroides growth (or proliferation) and reduce
has a minor negative impact on the juice quality. Spray of several bac­ dextran synthesis and sugar losses.
tericides, such as ABF, Actin-ID, Kcide 800, Sucroguard, potassium
permanganate, and sodium metasilicate, IFOPOL, DNDT, Bactrinol 6.8. Other technologies for minimizing post-harvest sucrose losses
− 100, Perla soap solution (1 percent), and others yield promising results
in reducing sucrose losses in harvested sugarcanes [118]. Furthermore, In sugar mills, ultrasonic horns are recommended for removing
allyl isothiocyanate as a key constituent in a solution benefit to reduce dextran from cane juice produced from stale canes [80]. The technique
sucrose losses after harvest [140]. diminishes sucrose losses after harvest. Vacuum packaging, in combi­
Another commonly used chemical for minimizing these sucrose nation with preservative treatment, is an effective technique to reduce
losses is sodium metasilicate. Sucrose inversion could be delayed for invertase enzyme activity by minimizing sucrose deterioration and acid

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V. Misra et al. Biotechnology Reports 33 (2022) e00705

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