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Dextranase in sugar industry: A review

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Sugar Tech (2009) 11(2) : 124-134

REVIEW ARTICLE

Dextranase in sugar industry: A review


Efraín Rodríguez Jiménez

Received: 17 March, 2009; Revised: 28 April, 2009; Accepted: 17 May, 2009

Abstract In sugar production, dextrans are undesirable Introduction


compounds synthesized by contaminant microorganisms from
sucrose, increasing the viscosity of the flow and reducing Dextrans are high molecular weight polysaccharides formed,
industrial recovery, bringing about significant losses. The use of at least 50%, by α-1.6 linked glucose units, with a-1.3 branch
of the dextranase enzyme is the most efficient method for linkages and may contain other branch linkages such as α-1.2
hydrolyzing the dextrans at sugar mills. Some bacterial strains, or α-1.4 (Cuddihy et al., 1998, 1999). Branches are significant
filamentous fungi and a small number of yeasts have been in low molecular weight dextrans which in can raise up to 8%
shown to produce dextranase. The fungal dextranases showed (Morel du Boil and Wienese, 2000). Solubility of dextrans
the highest reaction rate at low Brix, with pH and temperature decreases as the proportion of other a linkages increases with
close to 5.0 and 50 ºC, respectively, that is, conditions existing respect to the α-1.6 linkages (Imrie and Tilbury, 1972).
in juice extraction. Some of these dextranases formulated in
enzymatic preparations have been efficiently used for Dextrans are not normal compounds of sugar cane. The
hydrolyzing dextrans in sugar mill juices. In more advanced contents of these polysaccharides in sugar cane prior to
stage of the process, where the dextrans have already caused harvest are very low or almost zero. They are formed by the
losses, the conditions of temperature and Brix are high. action of the dextransucrase enzyme from contaminant
However, although the volumes are smaller, the treatment with microorganisms that home to the plant sap (Cuddihy et al.,
these enzymes in syrup showed the need to increase the dose, 1998, 1999) or that attack it when its rind is damaged. The
equaling dextranase consumption. Some thermo tolerant infestation of sugar cane by the insect “borer” Diatraea
bacterial dextranases identified up to now showed a much saccharalis, and the attack of rodents favor microbial
reduced specific activity that makes their industrial use contamination of the cane in the field (Rampaud, 1993).
unfeasible. The fungal dextranases from Chaetomium sp. have Leuconostoc mesenteroides is the lactic acid bacterium that
shown the best results on dextrans treatment both in juices mainly attacks sugarcane after harvest. The level of exposure
and syrups. Any attempt to obtain a new natural or of the internal tissues of sugar cane increases with mechanical
recombinant dextranase enzyme, must be comparable with the cutting, chopping or burning, provoking the inactivation of
Chaetomium enzyme. the phenol oxidase enzymes which have a protective or anti
bacterial action in the plant (Cuddihy et al., 1998). Under
Keywords Dextranase, industrial enzymes, industrial favorable temperature and humidity conditions, the
application, dextran dextransucrase hydrolyses the sucrose, forming dextrans.
These dextrans are extracted in the mills along with the juices
and contaminate the sugar mill flow, reaching levels in the
juice exceeding 10 000 ppm (1%) in very extreme cases (Cuddihy
Efraín Rodríguez Jiménez ( ) et al., 1998).
División Química Física, Centro de Ingeniería Genética y
Biotecnología, CIGB Ave. 31 e/ 158 y 190, Cubanacán, Playa, AP Statistics of 5 years in Louisiana, showed that in 60% of
6162, CP 10600, Ciudad de La Habana, Cuba
the harvest time the contents of dextrans did not exceed 250
E–mail: efrain.rodriguez@cigb.edu.cu
ppm in the juice of whole stalk sugar cane while the chopped

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Sugar Tech (2009) 11(2) : 124-134 125

sugar cane exhibited a faster dextran formation due to a greater falsely increases the amount of sugar calculated for them and
exposed stalk area and hence, a higher degree of bacterial alters the production indicators of the factory. This is due to
infection (Cuddihy and Day, 1999). Additionally, a massive the dextrorotatory characteristic of dextrans that polarize
infection with Leuconostoc and other bacteria of up to six approximately three times more than sucrose producing a high
inches from the extremes of the sugar cane was reported in false Pol value (Cuddihy et al., 1998). A study performed by
chopped sugar cane two hours after harvesting (Cuddihy et adding standard dextrans to pure sucrose solutions showed
al., 1999). In burnt sugar cane a rapid increase in the level of that for each 180 ppm of the polysaccharide there was a mean
dextrans of almost ten times was observed from 12 to 48 h, increase of polarization of 0.05 ºS (De la Rosa, 1998).
reaching 3200 ppm (Cuddihy et al., 1999). It was also reported
that dextran content in sugar cane that was burnt and left The high viscosity of the juices and the presence of high
standing in the field increased rapidly from 280 ppm on the molecular weight dextrans in them along with other insoluble
third day after burning to 2 900 ppm, after one week (Cuddihy matter cause a blockage of the filters provoking juice losses
et al., 1998). due to spills that are generally underestimated. The viscosity
of the solution during clarification reduces the precipitation
Deleterious effects of dextrans in sugar production speed of impurities, forming scale deposits and decreasing
the heating efficiency of the flow, thereby generally
Once dextrans are present in the sugar production process impoverishing the process. The corresponding juice derived
the viscosity of the solution increases depending on the from the deteriorated sugar cane with more acid pH values,
concentration and the molecular weight or the polymers formed consumed larger amounts of lime for its neutralization, hence
which may range from 105 to 107 or more (Imrie and Tilbury, providing higher turbidity, generating a larger volume of sticky
1972). The dextrans of a very high molecular weight are mud that causes prees filter blockage (Imrie and Tilbury, 1972).
insoluble, while those of low molecular weight and soluble,
are the ones that cause more difficulties in the production The presence of dextrans during evaporation provokes an
process (Cuddihy and Day, 1999, Rauh et al., 1999). increase of scale deposits in the heating surface and hence a
greater energy loss. The massecuites cooking time is also
The control of dextrans in the sugar industry is carried out increased and their exhaustion is reduced.
by the rigorous adjustment between the burning, when
performed, the cutting, mechanical or manual, and the delivery In the crystallizers, the increase of sugar crystallization
of the fresh sugar cane to the mill. Sanitation techniques of time causes the massecuites to become cooler than normal
the technological equipment with steam every 8 h during the which increases the already abnormally high viscosity of the
sugar mill operation and the use of biocides on the sugar-cane fluid. An increase in washing time of the centrifugals is needed
in tandem are also executed (Cuddihy et al., 1998). Any delay to get the required quality of sugar, increasing total centrifuging
of over 14 h in the arrival of the cut sugar cane to the mill under and purging time (Rauh et al., 1999). The raw sugar derived
warm and humid conditions, favors the formation of dextrans from these massecuites is sticky and difficult to handle, dry
(Imrie and Tilbury, 1972), which will reach the mills and enter and pack (Cuddihy et al., 1998). Studies confirmed that the
with the juice into the industrial flow. Dextran content increases quality of the massecuites significantly affected the yield of
progressively along the process from the dilute juice to the the sugar crystals reducing it to 86% in the case of 755 ppm of
final molasses (Cuddihy et al., 1998). dextrans in massecuites with 84.3% purity (Rauh et al., 1999).

The harmful effect of dextrans begins at their formation The reduction of the sugar crystallization speed is
due to the irreversible sucrose consumption they produce. A specifically expressed in the decrease of crystal growth speed
study to evaluate these sucrose losses showed that the in the a and b axes. That is, the sugar crystals are deformed in
presence of 0.05% dextrans in raw sugar consumed 0.2 kg/t of the c axis, acquiring an elongated form with the dextrans
sugar or 0.02 kg/t of processed sugar cane (Cuddihy et al., occluded in them (Imrie and Tilbury, 1972). This so-called
1998). needle-shaped crystal reduces the purging efficiency of the
massecuites in the centrifugals resulting in a poor separation
Recent studies showed that a L. mesenteroides strain of crystal and molasses, hence reducing the refined quality of
isolated in a sugar mill in Argentina during the first 6 h of the sugar (Cuddihy et al., 1998).
culture at 30 ºC consumed sucrose at a rate of 8.46 g/L/h
(Cuddihy et al., 1998). The sucrose consumption reduced with Studies showed that at low dextran concentrations, close
an increase in temperature. to 10% of them were included in the sugar crystals while the
inclusion reached 30% when the syrup concentration
The economic losses caused by dextrans are continuous surpassed 5 000 ppm (Cuddihy and Day, 1999, Rauh et al.,
throughout the process, since its early content in the juices 1999).

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126 Sugar Tech (2009) 11(2) : 124-134

Raw sugar with dextran concentrations above 250 ppm is 000 ppm of dextran in the mixed juice and reached 8 kg.
subject to payment penalties of the magnitude of 0.007% of Whatever the accuracy of this result, it shows the need to
the price multiplied by the amount of tons sold (Cuddihy et eliminate dextran from the sugar manufacturing process.
al., 1998). The fine value increases gradually in 0.002% with
the increase in dextran concentration every 160 ppm, until Physical methods such as ultrafiltration, dialysis and
reaching 0.013% for the contents equal or higher than 1 010 reverse osmosis are very useful for this but are not yet
ppm (Cuddihy and Day, 1999). technologically developed for their economical application in
the sugarcane process (Morel du Boil and Wienese, 2000).
Studies in Louisiana sugar mills showed that the sugar Some have been introduced in the sugar industry in the United
contents in the final molasses increased in 0.6 points per 1 000 States, but with a significant capital cost and the return on
ppm of dextran in molasses, which is equivalent to 250 ppm in investment has not been demonstrated (Cuddihy et al., 1998).
mixed juices, generating the loss of 0.6 pounds (0.272 kg) of
sugar per ton of sugar cane (Rauh et al., 1999). The only method applicable today in the sugar industry is
the enzymatic hydrolysis of dextrans. Dextranase EC 3.2.1.11
To this amount of sugar loss we must include the amount (α-D-1,6-glucan-6-glucanohydrolase), is the enzyme that
consumed for the formation of the 250 ppm of dextran: in the hydrolyses the a-1.6 linkages mainly present in the dextran
mixed juice, which according to prior data corresponded to polysaccharides, breaking these bonds to form smaller
0.022 pounds (0.01 kg) per ton of sugar cane. That is, in the oligosaccharide molecules.
presence of 250 ppm of dextran in the mixed juice a total of
0.282 kg of sugar per ton of processed sugar cane was lost, A study at Midland Research Laboratories, Inc., of Kansas,
which linearly extrapolated to the presence of 1 000 ppm of United States showed that the use of dextranase has an
dextran in mixed juice generating a loss of 1.128 kg of sugar /t economic value, with the use of the enzyme one can expect at
cane. least a minimum improvement of the sugar production cost of
about 3.00 USD per ton of sugar cane (Cuddihy and Day,
Another study using conservative numbers from different 1999).
studies around the world showed that each 0.1% increase of
dextran in the juice (1 000 ppm), resulted in the loss of 8.8 Chronology of the isolation of dextranase producing
pounds (4 kg) of sugar per ton of sugar produced without microorganisms
considering the industrial recovery (Cuddihy et al., 1998). This
implies the loss of an additional 0.77 pounds (0.35 kg) of sugar From the beginning, fungi and the bacteria were identified
per ton of ground sugar cane assuming a recovery of 88%. as the main enzymatic sources capable of hydrolyzing dextrans.
In the early 50’s of past century Japanese researchers identified
Another analysis for determining the losses of sugar Penicillium lilacinum and Penicillium funiculosum fungi that
caused by dextran showed a loss between 7.4 and 8 kg per ton produced dextranase in the presence of dextrans and later in
of ground sugar cane (Cuddihy et al., 1998). the 60’s others strains from Chaetomium gracile and Gibellela
funiculosum fungi (Fukumoto and Tsuji, 1971) were identified.
Other studies at more advanced stages of the process The dextranase from P. lilacinum showed maximum activity in
showed that for each 300 ppm of dextran in the syrup the the pH range of 5.0 to 5.5 and its between 53 and 60 ºC (Novo
purity of the molasses increased in 1% (Clarke et al., 1997). Nordisk, 1977).
Additionally it was shown that a 1 point rise in final molasses
purity was equivalent to the loss of 0.454 kg of sugar per ton After an extensive search that continued in Japan during
of sugar cane processed (Midland Research Laboratories Inc, the 70’s the Aspergillius carneus fungus strain that
1998). accumulates the enzyme when cultured in dextrans and another
from the Penicillium luteum were identified (Fukumoto and
The exact data on sugar losses caused by dextran are very Tsuji, 1971). Both were characterized in detail. The pure enzyme
difficult to determine since there are many influencing factors, of the P. luteum showed its maximum activity in pH of 4.0 to 6.0
starting from the distorted values of the initial sucrose contents, and 50 ºC. The dextranase from P. funiculosum also purified
the variability between the methods used to determine dextran and characterized showed a maximum activity at pH 6.0 and it
content and even the variation of the criteria assumed when was inactivated rapidly when submitted to temperatures above
analyzing this (Rauh et al., 1999). 40 ºC (Sugiura et al., 1973).

In general, the results of all these studies show that the Until then there were few dextranase producing bacteria
losses generated by dextran went from 0.35 kg of sugar per identified among which were strains of Lactobacillus bifidus,
ton of ground sugar cane caused by the presence of each 1 two species of Bacillus and intestinal bacteria identified during

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Sugar Tech (2009) 11(2) : 124-134 127

the 50’s of past century. The dextranase of the Brevibacterium maximum activity in the pH range from 4.5 to 5.6 and 50 ºC.
fuscum var. dextranlyticum, published in 1974 by Japanese
researchers presented totally different characteristics from In 1984 Soviet researchers, published studies performed
those already studied with maximum activity in the range of with new dextranases from strains of Penicillium piscarium,
pH from 7.0 to 7.5 and stable from pH 5.0 to 11.0 (Sugiura et al., Aspergillus insuetus and Aspergillius ustus (Zinchenko et
1974). Around this period, in isolations performed in dental al., 1984).
plates, the dextranase producing bacterial strains
Fusobacterium fusiforme, Actinomyces israeli, Bacteroides From then on publications of the isolation and
ochraceus and Streptococcus mutants (Ellis and Miller, 1977) characterization of dextranases from diverse sources of fungi
were found. The dextranase from Streptococcus mutants and bacteria and their evaluation in the hydrolysis of the
presented the optimum pH at 5.5 and 37 ºC. polysaccharides both in the oral cavity and in the sugarcane
process continued.
The next reports of new dextranase producers induced by
dextran were made in 1975 by American researchers in the In 1986, American researchers reported the isolation from
fungal strains Fusarium moniliforme, Fusarium oxysporum, the oral cavity of the dextranase producing strain of
Fusarium roseum and Penicillium roqueforii (Simonson and Streptococcus sobrinus, with the objective, of obtaining the
Liberta, 1975). The dextranase from Fusarium miniliforme purified enzyme as an immunogen against the oral Streptococci
showed optimum pH of 5.5, and 55 ºC and became totally that causes dental caries.
inactive after 15 minutes of exposure to 80 ºC and pH 6.0
(Simonson et al., 1975). In 1987 Nigerian researchers published the production of
dextranase by a toxigenic fungus strain of Aspergillus clavatus,
In 1978 the identification of a dextranase producing strain found in poultry feed (Ogundero and Adebajo, 1987).
of Flavobacterium sp. M-73 was published and was later
characterized (Kobayashi et al., 1983). The enzyme was stable Studies in Cuba isolated dextranase producing strains
in the pH range of 6.5 to 12.0 with the optimum activity at pH identified as Penicillium funiculosum and Penicillium
7.0 and 35 ºC. purpurogenum (Guilarte et al., 1985 and 1988). The later
characterization of the strain of P. funiculosum provided its
In 1981 Japanese researchers at the Sankyo company reidentification as Penicillium minioluteum (Guilarte and
published the characterization of the dextranases produced Cuervo, 1999). The enzyme produced by this fungus in the
by the fungus strain Chaetomium gracile isolated in the 60’s presence of dextranase had maximum activity at pH 4.5 to 5.0
(Hattori et al., 1981). The two enzymes identified were stable and 35 ºC (Raíces et al., 1991).
in a wide pH range from 5.5 to 11.0, with the optimum activity
at pH 5.5, and 65 ºC and very stable at temperatures below In 1988 Japanese researchers reported the production of
this. dextranase by a strain of Arthrobacter globiformis that
presented mild thermo tolerance maintaining 20% of the
Among the dextranases identified and characterized from enzymatic activity at 70 ºC (Okada et al., 1988). This was the
bacteria and fungi in these early days, the one from C. gracile first report made of a bacterial dextranase that tolerated
tolerated the highest temperature and had the capacity to temperatures above 40 ºC.
function in a very wide pH profile.
The techniques of genetic recombination already available
The first report of a dextranase produced by yeast, in the decade of the 80´s were applied in this field. The first
specifically by a strain of Lipomyces starkeyi in the presence report of a recombinant dextranase was performed in 1991 by
of dextran, was performed in 1983 and afterwards researchers researchers of the Medical School of the University of Florida
from the University of Louisiana, obtained a mutant of this in reference to the expression of the gene of Streptococcus
strain that produced dextranase in the presence of glucose as salivaris in Escherichia coli (Lawman and Bleiweis, 1991).
a cheaper substrate (Koenig and Day, 1989). The enzyme
produced was stable in a pH ranging from 2.5 to 7.0 and reached Following this is in 1993, Japanese researchers published
maximum activity at pH 5.0 and 55 ºC. the expression of a dextranase of the strain CB-8 of
Arthrobacter sp. in the bacteria of the oral environment,
In 1984, Indian researchers published the dextranase Streptococcus gordinii, with the objective of using it for the
secreted by the fungus strain of Penicillium aculeatum preventive therapy of caries (Kubo et al., 1993).
(Madhu and Prabhu, 1984a). For the first time, the significance
of the application of the dextranase in the sugarcane industry Rapid development of molecular biology in Cuba lead
was pointed out. The enzyme was very stable when raw with researchers from the Center for Genetic Engineering and

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128 Sugar Tech (2009) 11(2) : 124-134

Biotechnology in 1993 to obtain a strain of the methylotrophic both the natural ones derived from fungi, yeast and bacteria
yeast Pichia pastoris that expressed the gene of the fungus and the recombinant ones.
Penicillium miniuloteum and secreted high levels of the active
recombinant dextranase to the culture media (Roca et al., 1998). As a consequence of the continued recombination studies,
This constituted the first yeast producing recombinant in 1995 researchers from the University of Osaka published
dextranase. The enzyme increased the value of the optimum the expression of dextranase in the bacteria of the oral
temperature to 57 ºC with respect to the natural dextranase environment Streptoccoccus salivarius (Onishi et al., 1995).
from the same fungus but similarly in both dextranases, at In 1997 Canadian researchers published, the construction of
temperatures above the optimum the enzymatic activity falls the recombinant library of the gene codifying for the dextranase
drastically. The pH range of maximum activity remained of the Streptococcus suis performed in phage (Serhir et al.,
between 4.0 and 5.0. 1997).

In 1994 Japanese researchers published the intracellular In 1998 Japanese researchers showed the production of
expression in E. coli of the dextranase of Arthrobacter dextranase by the Gram negative bacteria of the oral
globiformis (Iwai et al., 1994) and American researchers the environment Capnocytophaga ochracea, Capnocytophaga
expression in the same host of the dextranase from sputigena, Prevotella loescheii, Prevotella melaninogenica
Streptococcus sobrinus (Wanda and Curtiss, 1994). The and Prevotella oralis (Igarashi et al., 1998), and Canadian
recombinant enzyme of S. sobrinus presented a specific activity researchers published the observation of the synthesis of
of 4 000 U/mg of protein and the maximum activity was reached dextranase in the dimorphus and pathogenic fungus Sporothrix
at pH 5.3 and 39 ºC. schenkii, during the yeast type phase of the cells (Arnold et
al., 1998). This last enzyme showed pH 5.0 as the optimum
In spite of the appearance of recombinant dextranases, the value for maximum activity.
identification of dextran producing strains continued. In 1994,
Polish researchers published the isolation of a strain of the In 1999 Japanese researchers published the expression in
fungus Penicillium notatum as a new source of the enzyme E. coli of the dextranases of another strain of Arthrobacter
(Szczodrak et al., 1994). The dextranase produced by it showed globiformis (Oguma et al., 1999) and of Brevibacterium fuscum
to be relatively stable in the raw stage and reached a maximum var. dextranlyticum (Mizuno et al., 1999).
activity at pH 5.0 and 50 ºC.
The work of Danish researchers concerning the cloning of
The work on bacterial gene expression coding for the DNA fragment of the fungus Paecilomyces lilacinum
dextranase continued in Japan during 1995 and the intracellular coding for the dextranase enzyme in different species of
expression in E. coli of the Streptoccoccus mutans enzyme filamentous fungi belonging to the genus Aspergillus,
was published (Igarashi et al., 1995). Fusarium and Gribberella was published in the year 2000
(Christensen et al., 1998). The optimum temperature of the
Between the years 1995 and 1997 ingenious work performed recombinant enzyme was 60 ºC, not different from the natural
in Australia on the selection of dextranase enzyme sources enzyme produced by the P. lilacinum.
tolerating higher temperatures (Wynter et al., 1995) were
reported. Four strains were isolated that produced dextranase From here on the search continued for new dextranase
with optimum temperatures above 60 ºC and optimum pH in sources that would provide enzymes with characteristics for
the range of 5.0 to 5.5, but unlike the dextranases known until new uses. Thus in the year 2001 German researchers published
then they presented very low specific activity, below 0.7 U/mg the isolation of a strain of the thermophylic, Gram positive and
of proteins, that is, three orders lower with respect to that of strictly anaerobic dextranase producing bacteria
Chaetomium gracile. The characterization of one of the Thermoanaerobacterium thermosaccharolyticum (Hoster et
isolated strains included it in the Thermoanaerobacter genus al., 2001). The enzyme showed maximum activity at pH 5.5 and
as the closest phylogenetic relation, with 98.8% homology at between 65 and 70 ºC.
the RNAr level with the Thermoanaerobacter wiegelii
(Wynter et al., 1996). The dextranase of this strain reached In 2003 American researchers published the isolation of
maximum activity at pH 5.5 and 70 ºC. Another sample isolated the strain of Streptomyces anulatus that produced two alkaline
was included in the same genus of the Thermoanaerobacter tolerant dextranases during growth in dextrans (Decker et al.,
and produced dextranase that exhibited maximum activity at 2003). The enzymes produced had a pH tolerance range
the pH range of 4.5 to 5.5 and 80 ºC, while in the crude stage between 5.0 and 9.5, with an optimum temperature of 40 ºC for
the temperature was 85 ºC (Wynter et al., 1997). The one and of 50 ºC for the other, while the optimum pH was 7.0
dextranases produced by these Thermoanaerobacter are until for both. These characteristics focused the enzymes to be use
today those with the greatest thermal tolerance compared to in the formulation of detergents.

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Sugar Tech (2009) 11(2) : 124-134 129

Table 1 summarizes the main characteristics of some Dextranase enzymatic preparations for the sugar industry
dextranases. The difference in the optimum pH range and
temperature among them with respect to the source of origin The use of dextranases in the sugar industry was suggested
is evident. In the case of the ones derived from fungi, the by Tilbury more than 30 years ago, when the enzyme was only
optimum pH values in general are slightly acid and in case of studied for the preparations of medicinal dextrans used as
the ones derived from bacteria, the optimum pH values are substitutes for blood plasma and more recently in tooth paste
closer to the neutral range. As exceptions the enzymes of the formulations to hydrolyze the dextrans present in the dental
fungus Chaetomium gracile maintain their optimum activity surfaces (Imrie and Tilbury, 1972).
at a wide range of pH from 5.5 to 11.0 and those of the bacteria
of the genus Thermoanaerobacter, have an optimum value at Since 1972 when Inkerman and James presented their results
a pH close to 5.5, similar to fungi derived enzymes. of the use of dextranase to improve the deteriorated sugar
cane process in sugar mills of Queensland (Inkerman and James,

Table 1: Optimum pH and temperature values of dextranases synthesized by different microorganisms.


Optimum Value
Dextranases Source
pH Temperature
Natural Fungi Penicillium lilacinum (Novo Nordisk, 1977) 5.0 – 5.5 53 – 60 ºC
Penicillium luteum (Fukumoto and Tsuji, 1971) 4.0 – 6.0 50 ºC
Penicillium funiculosum (Sugiura et al., 1973) 6.0 NR
Penicillium aculeatum (Madhu and Prabhu, 1984a) 4.5 – 5.6 50 ºC
Penicillium minioluteum (Raíces et al., 1991) 4.5 – 5.0 35 ºC
Penicillium notatum (Szczodrak et al., 1994) 5.0 50 ºC
Chaetomium gracile (two enzymes) (Hattori et al., 1981) 5.5 – 11.0 55 and 65 ºC
Fusarium miniliforme (Simonson et al., 1975) 5.5 55 ºC
Sporothrix schenkii (Arnold et al., 1998) 5.0 NR

Bacteria Brevibacterium fuscum var. Dextranlyticum (Sugiura et al., 1974) 7.0 – 7.5 NR
Streptococcus mutans (Ellis and Miller, 1977) 5.5 37 ºC
Streptomyces anulatus (two enzymes) (Decker et al., 2003) 7.0 40 and 50 ºC
Flavobacterium sp. M-73 (Kobayashi et al., 1983) 7.0 35 ºC
Thermoanaerobacter wiegelii (Wynter et al., 1996) 5.5 70 ºC
Strain of Thermoanaerobacter (Wynter et al., 1997) 4.5 – 5.5 80 ºC
Thermoanaerobacterium thermosaccharolyticum (Hoster et al., 2001) 5.5 65 – 70 ºC

Yeast Lipomyces starkeyi (Koenig and Day, 1989) 5.0 55 ºC

Recombinant Fungi Paecilomyces lilacinum in Aspergillus, Fusarium and Gribberella


NR 60 ºC
(Christensen et al., 1998)
Penicillium minioluteum in Pichia pastoris (Roca et al., 1998) 4.0 – 5.0 57 ºC

Bacteria Streptococcus sobrinus in Escherichia coli (Wanda and Curtiss, 1994) 5.3 39 ºC
NR: Not reported

The optimum temperature in general in dextranases from 1976), several enzymatic preparation of dextranase had been
fungi range from 50-60 ºC, slightly higher than those from available in the market, different companies had produced them
bacteria that average 40 ºC, again the exceptions are those and a few are from microbial sources. In these initial studies of
derived from thermal tolerant bacterial strain of the genus its industrial application the enzymatic preparation of
Thermoanaerobacter, that surpass 65 ºC and one of the Glucanase D-1, produced by the Phizer Chemicals company
enzymes of the fungus Chaetomium gracile, at 65 ºC. was used for hydrolyses in mixed juices with a high
concentration of dextrans.
With respect to recombinant enzymes, the behavior of the
optimum temperature and pH values were reported to be similar During the 80’s of past century the companies producing
to the natural enzymes in the case of the dextranases derived industrial enzymes started to produce preparations of
from Paecilomyces lilacinum expressed in different fungi hosts dextranases to be used in the sugar manufacturing process.
but the enzyme from the Penicillium minioloteum expressed
in Pichia pastoris yeast, as mentioned before, increased in In 1986 the enzymatic preparation Dextranex, produced by
optimum temperature from 35 to 57 ºC and extended its pH the American company Miles Laboratories appeared in the
range from to 4.0 to 5.0. market. It was derived from a strain of Chaetomium sp. (Miles
Laboratories Inc, 1986). This preparation was proposed for its

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130 Sugar Tech (2009) 11(2) : 124-134

use in the sugar industry however there is no published


information available about its use. With the advanced techniques of molecular biology several
research groups worked to improve the enzymatic preparations
Among the first commercially launched dextranase of dextranase available from the companies manufacturing
enzymatic preparations was also the DN 25 L and later the DN industrial enzymes continued but there are no reports
50 L, both from the Danish company Novo Nordisk A/S, demonstrating that another recombinant dextranase
produced from a strain of Penicillium lilacinum (Novo Nordisk preparation has been developed.
A/S, 1977), renamed as Paecilomyces lilacinum in the
enzymatic preparation Dextranase 50 L. The work at the Novo Nordisk A/S laboratories of the
expression of the gene coding for the dextranase of the fungus
None of the enzymatic preparations from Novo Nordisk A/ Paecilomyces lilacinum in different filamentous fungi did not
S obtained the approval for safe use (GRAS) by the regulatory end in the development of a new enzymatic preparation
agency of the United States, the food and drug administration applicable to the sugar industry, although it did produce a
(FDA) and could not be commercialized in that country, loosing patent for its use in tooth paste preparations (Christensen et
its markets. al., 1998).

In the specifications of the enzymatic preparations DN 25 The enzyme produced by the fungus Chaetomium gracile
L and DN 50 L from Novo Nordisk A/S the advantages of the characterized by the Sankyo company, was used in industrial
dosage in juices or syrups were not differentiated suggesting studies of the hydrolysis of dextrans performed in sugar mills
they could be used in any case while always keeping the in Australia and was formulated in an enzymatic preparation
temperature between 50-60 ºC and the pH between 5 and 6 produced by the American company Genencor with the brand
(Novo Nordisk, 1977). The enzymatic preparation Dextranase name DextranexTM. It was evaluated in studies in Louisiana
50 L, according to the data available suggested it should be during the harvests of 1996 and 1997 (Clarke et al., 1997).
used specifically to hydrolyze the dextrans in the juices.
In 1999, the Sankyo company obtained GRAS approval
issued by the FDA for the dextranase enzyme produced by
The isolation of the strain of Penicillium minioluteum as
the Chaetomium gracile (CFSAN/Office of Food Additive
a source of active dextranase under industrial conditions of
Safety, 2004). In spite of the scarce information available of
temperature and pH performed in Cuba, allowed the researchers
the enzymatic preparation Dextranase® produced with this
to obtain an enzymatic preparation in 1988 that was used for
fungus, Sankyo began its exportation to refiners of Europe
several years in different sugar mills of the country (Guilarte
and the United States in the fiscal years 2000 and 2001 (Sankyo
and Cuervo, 1999).
Co, 2000, 2001).
The development of the production process in Pichia
During the year 2002 a new enzymatic preparation appeared
pastoris of the recombinant dextranase of P. minioluteum
in the market, Dextranase Plus L from Novo Nordisk A/S, with
performed by Cuban researchers concluded in the formulation
improved characteristics having a thermal stability at up to 85
of the enzymatic preparation Hebertec-Dextranase, which was ºC and a wider pH range between 3 and 7, produced from the
used for industrial application studies in different sugar mills fungus Chaetomium erraticum (Novo Nordisk, 2002).
in the country between 1995-1999.
The characteristics of the enzyme and the source
In laboratory studies at 50 ºC and pH 5.0, with an initial microorganism that were reported for the enzymatic preparation
concentration of dextrans equal to 1 500 ppm in the presence Dextranase Plus L, were similar to the Dextranase L offered in
of 15% sucrose showed that the dose of 16 ppm of Hebertec- the market since 1998 by the Japanese company Amano
Dextranase hydrolyzed 90% of the polysaccharide in 10 (Amano, 1998). This preparation Dextranase L was declared
minutes. The treatment of higher concentrations of dextrans for use both in the juice and syrup at a dose ten times higher
under the same conditions had a lower level of hydrolysis. It 50 and 100 mL per ton of syrup treated with the reaction time in
was also observed that the reduction of the reaction the range of 30 to 60 minutes, three times longer than the time
temperature to 35 ºC caused a decrease of the hydrolysis level proposed for the treatment of the juice.
reaching 90% for an initial concentration of dextrans of 500
ppm. The industrial studies performed in juice at a dose of 16 The enzymatic preparation Dextranase Plus L from Novo
ppm of this enzymatic preparation with a reaction time of 10 Nordisk A/S did define its specific use for the juice or syrup,
minutes provided a hydrolysis of 85% of the 1 600 ppm of extending the possibility of its use in the presence of higher
dextrans present in juices. temperatures due to the thermo tolerance.

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Sugar Tech (2009) 11(2) : 124-134 131

Talozyme D is an enzymatic preparation that appeared in A very important factor considered to favor the hydrolysis
Internet in 2002. It was recommended for use in juices with pH was the establishment of the residence time of the enzyme
in the range of 5 to 7, and 50 to 60 ºC, but the enzymatic source that in the case of juice ranged between 10-15 minutes (Clarke
was not reported (CYTEC, 2002). et al., 1997).

Since the use of dextranases in the sugar industry was During the harvests of 1996 and 1997 in Louisiana studies
identified, the manufacturing companies the enzymatic of the industrial application of the DextranexTM preparation,
preparations made available with prices that for approximately dosed in mixed juice at a rate of 6 g/t of juice, with a reaction
20 years, were of about 30 000 USD per ton. This high price time of 12-15 minutes were done (Clarke et al., 1997). A reduction
was based on the benefit generated by its use need to avoid of the dextran levels between 50 and 85% resulted, also a
on excess level of dextrans in the sugar crystals above the reduction in viscosity in the pans, a decrease in purity of the
refiners admissible value. molasses to normal values and the decrease of the dextran
contents in sugar crystals from 3 200 to 630-780 ppm.
Although the enzymatic preparations were available their
high price did not allow their generalization in the sugar industry. By the end of past century, the prices of the enzymatic
Unfortunately, there are not many industrial application results preparations available decreased almost eight times (Cuddihy
published and many important judgments that could have et al., 1999). The criteria of only hydrolyzing two thirds of the
been provided by sugar experts were silenced, and the only dextrans changed and the objective of achieving a larger
criteria were those of the will of the manufacturers of the amount of hydrolysis was retaken. Nevertheless, the
enzymatic preparations. conclusion about the use of the enzyme only of high dextran
levels in the process did remain valid (Madhu and Prabhu,
Enzymatic treatment of juices 1984b).

From the economic point of view it was considered The Audubon Sugar Institute reported that during the year
sufficient to hydrolyze two thirds of the dextrans present in 2002 dextranase was used in all the sugar mills of Louisiana
the process and it was argued that this was able to provide a when it was required (Audubon Sugar Institute, 2003).
formidable economic improvement of sugar production
Enzymatic treatment of syrups
(Inkerman and James, 1976). It was assumed that the
consumption of a larger amount of enzyme would only generate
The experimental results showed that with the increase of
unrecoverable expenses.
the sugar concentration in the solution to 65 ºBrix, the
dextranase enzymes produced by the fungi Chaetomium
The pioneer studies performed with the enzymatic
gracile and C. erraticum, increased their thermal stability up
preparation Glucanase D-1 in Australia, which did not specify
to 85 ºC, but as a negative aspect, the increase in Brix reduced
the dose used, reported the hydrolysis of 70% of the dextrans
the hydrolysis rate of the dextrans (Novo Nordisk A/S, 2002
present in the juice with the lowest dose (Inkerman and James,
and Amano, 1998). In the presence of a sugar concentration of
1976). It was concluded that the complete elimination of 60 ºBrix the enzymatic activity was reduced between 30-40%
dextrans was not essential for high economic advantages in (Cuddihy et al., 1998).
the application of the enzyme.
The result obtained from an increase in thermal tolerance
The preliminary work with the dextranase from P. aculeatum of dextranase stimulated the interest of researchers to
in juices extracted from different parts of the sugar cane reevaluate its use in syrup and molasses with the main objective
harvested under diverse conditions showed that the enzyme of reducing the enzyme consumption when applying it in the
was especially useful in the case of critical state of the lower volume processing sites.
production process and when the sour cane was supplied
(Madhu and Prabhu, 1984b). They also indicated that Treatments in Australia showed that the viscosity in the B
prolonged reaction times and low Brix were favorable molasses with high dextran contents was reduced 20% as a
conditions for enzymatic hydrolysis and suggested the enzyme result of enzymatic hydrolysis in the advanced stages of the
should be added as soon as possible in the process in the process (Cuddihy et al., 1998).
mills or during evaporation.
A trial in Louisiana, the supply of DextranexTM preparation
The criteria of calculating the dextranase dose for a needed in the 4th (last) evaporator at 85 ºC and 65 ºBrix (Clarke et al.,
hydrolysis level was first published in the manuals of the 1997), although the dose used was not reported, the dextran
enzymatic preparations DN 25 L and DN 50 L from Novo levels in the syrup was reduced between 70-75% and in A
Nordisk A/S (Novo Nordisk A/S, 1977). molasses by 20-60% while the contents of dextrans in sugar

13
132 Sugar Tech (2009) 11(2) : 124-134

fell from 2 450 to 780 ppm. It was also reported that studies on data (Morel du Boil and Wienese, 2000).
the industrial application in the sugar mill of Alma Plantation
provided similar results (Cuddihy et al., 1999). Differing from the immediate application of the enzymatic
preparation in the juices, when the dose is applied later in the
To reach a satisfactory level of dextran hydrolysis, with process, the previous stages have already had perturbations
this enzyme that showed increased thermal tolerance, in sites generated by the elevated viscosity. Thus, the economic
of the process after that the evaporators, it was necessary to losses, as well as the initial losses suffered by the sucrose
correct the dose due to the loss of activity caused by the high hydrolyzed to dextrans have to be added to the total cost of
Brix. As a result, the dose per unit volume increased up to six the enzymatic treatment. Thus, enzymatic treatment in
times, equaled the daily consumption of the enzyme and thus advanced stages of the process makes it more expensive and
did not decrease the cost of the enzymatic treatment (Cuddihy is only justified in the case when the dextrans unavoidably
et al., 1999). reaches the pans. In this case, the effect of its direct addition
at that point is obtained earlier than if the dose is applied to
This eliminated the possibility of economizing the enzymatic the juice.
preparation used the process where the reduction of the
volume of the material treated combines higher concentrations This aspect of the ideal application point of the enzyme is
of sugar with an increase in temperature. hardly discussed in literature. These only mention the site
used without a comparative analysis. The most explicative
Studies in Cuba with the enzymatic preparation of natural information on this aspect was given by the Audubon Sugar
dextranase from the fungus Penicillium minioluteum indicated Institute in a report in which they affirmed that the most
the need of increasing the dose 6 and 50 times to treat the effective site for adding the enzyme was in the mills (Audubon
syrup and B molasses respectively as well as doubling the Sugar Institute, 2003). It referred that at that point the
reaction time of the juice (Guilarte and Cuervo, 1990). conditions of temperature, pH and hydration were such that
allowed a rapid action of the enzyme. The treatment of syrup
It was also determined that the recombinant dextranase and molasses was referred as a secondary point for the
enzymatic preparation Hebertec-Dextranase increased its application, which is very useful in case of recycling sugar C
thermal tolerance with the increase in Brix in the solution with high dextran contents.
treated. The residual activity of the enzyme was of 85%, after
being submitted in the presence of 65 ºBrix, to 65 ºC, for 30 Reports of laboratory studies to establish the favorable
minutes. The evaluation of the recombinant enzyme in sucrose reaction conditions for three different dextranases: the
solutions with higher Brix required a higher consumption of preparations from Novo Nordisk A/S Dextranase 50 L (P.
the enzyme, the same as was obtained for the natural enzyme. lilacinum) and Dextranase Plus L (C. erraticum) and from
Laboratory studies showed that 160 ppm of the Hebetec- Genencor Dextranex L-4 000 (C. gracile) (Morel du Boil and
Dextranase hydrolyzed 80% of the 1500 ppm of dextrans in the Wienese, 2000), indicated the possibility of the use in the syrup
presence of 60% sucrose, in 15 minutes of reaction at 65 ºC at at 60 ºC of both enzymes deriving from Chaetomium sp., with
pH 6.0. For higher initial dextran concentration, the hydrolysis the readjustment of the dose due to the increase in Brix and
was lower. the temperature suggested by the manufacturers. However, at
70 ºC, the dose has to be doubled and it is not considered
Other attempt at moving the use of the dextranase to the feasible under those conditions.
later stages of the process are in the works promoting the use
of biocide products (Cuddihy and Day, 1998). The important In general there is insufficient data published on the
function carried out by the enzyme in the production process economic effect of the use of dextranases in the treatment of
does not contradict the use of biocides, but complements it, juices at the early stages in the mills, as well as in the syrups or
to achieve the recovery of all the sugar present. The earlier the molasses in the later stages of the process. What is evident is
viscosity is reduced in the process, the larger the amount of that the irreversible losses of the sugar converted to dextrans
sugar that will be recovered and thus less economic losses and the losses in the sites prior to enzymatic treatment,
will be generated. Even with the use of biocides in tandem and wherever it was performed, are unrecoverable and must be
thus the absence of bacterial contamination in the mills, the considered in the strict estimations.
dextrans can be formed in the sugar cane during its
transportation to the sugar mill due to unavoidable climatic As a result of their analysis performed years ago, Cuban
factors, for example, and thus cause the disastrous effect on researchers proposed the possibility of using dextranase for
the process that is only eliminated by the action of dextranase the recovery of 0.8 kg of sugar per ton of ground sugar cane
at the beginning of the process. The situation in dextrans has by decreasing the purity in the final molasses in 8% during the
worsened in last years in South Africa compared to historical 30 most rainy days of the harvest (Namer et al., 1988).

13
Sugar Tech (2009) 11(2) : 124-134 133

According to all the above analysis, for the exact calculation Guilarte B, Cuervo R (1990) Aplicación de dextranasa. Quimización de
of cost effectiveness in the use of dextranase it is necessary la industria azucarera ICINAZ–MINAZ. pp. 43-60.
Guilarte B, Cuervo R (1999) inventors; ICIDCA, assigneé. Método para
to subtract from the recovered sugar, the cost of the enzymatic la producción de dextranasa. CU 22546 A1.
preparation consumed, the amount of sugar losses incurred Guilarte B, Cuervo R, Rodríguez J, Pacheco N (1988) Aislamiento y
due to the conversion to dextrans and the spills, as well as, a caracterización de microorganismos productores de dextranasa.
correction of the initial contents of sugar in the juice by using Cuba Azúcar 13-19.
Guilarte B, Cuervo R, Rodríguez J, Puente L (1985) Biosíntesis de
the readjusting factor of the false Pol. dextranasa por el Penicillium funiculosum. Cuba Azúcar 9-12.
Hattori A, Ishibashi K, Minato S (1981) The purification and
The approximate cost of the use of the enzymatic characterization of the dextranase of Chaetomium gracile. Agric
preparation in the present conditions, that is, with the price of Biol Chem 45(11): 2409-2416.
Hoster F, Daniel R, Gottschalk G (2001) Isolation of a new
the ton of the enzymatic preparation being approximately 3 Thermoanaerobacterium thermosaccharolyticum strain (FH1)
500 USD, the dose used in juice of 16 ppm that hydrolyzes producing a thermostable dextranase. J Gen Appl Microbiol 47:
90% of up to 1 600 ppm of dextrans present and that achieves 187-192.
a recovery of 0.8 kg sugar per ton of grinded cane affected by Igarashi T, Yamamoto A, Goto N (1995) Characterization of the
dextranase gene (dex) of Streptococcus mutans and its recombinant
dextrans, shows more attractive results. Additionally product in an Escherichia coli host. Microbiol Immunol 39: 387-
considering that the amount of juice generated per ton of sugar 391.
cane is approximately of 1.075 m3, this means that for each ton Igarashi T, Yamamoto A, Goto N (1998) Detection of dextranase-
of sugar cane treated, 14.88 ppm of the enzymatic preparation producing gram-negative oral bacteria. Oral Microbiol Immunol
13: 382-386.
will be applied and assuming that it will have a density of 1 g/ Imrie FKE, Tilbury RH (1972) Polysaccharides in sugar cane and its
mL, its costs corresponds to 0.052 USD. Moreover, the value products. Sugar Technology Reviews 1: 291-361.
of the amount of sugar recovered, assuming the price per Inkerman PA, James GP (1976) Dextranase II, Practical application of
pound in the market at 0.05 USD, is of 0.088 USD. Thus the the enzyme to sugar mills. Proc Queensland Soc Sugar Cane
Technologists. 43rd Conf, Watson Ferguson and Co; Brisbane,
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initial stage of the process, given as the correlation of the Iwai A, Ito H, Mizuno T, Mori H, Matsui H, Honma M, et al. (1994)
money recovered in sugar with the expense in the enzymatic Molecular cloning and expression of an isomalto-dextranase gene
preparation, is approximately 1.7 times. Added to this is the from Arthrobacter globiformis T6. J Bacteriol 176: 7730-7734.
Kobayashi M, Takagi S, Shiota M, Mitsuishi Y, Matsuda K (1983) An
savings by not paying the penalties. In addition, it is also very isomaltotriose producing dextranase from Flavobacterium sp. M-
important to consider the blockages and shutdowns avoided 73: Purification and properties. Agric Biol Chem 47(11): 2585-
which converge in the stability of sugar mill productivity. 2593.
Koenig DW, Day DF (1989) Induction of Lipomyces starkeyi dextranase.
Appl Environ Microbiol 55(8): 2079-2081.
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