Micro Project

Report on

“List the different types of compressor”

Submitted in partial fulfillment of the requirement for the

Diploma in Mechanical Engineering.

Submitted By:-
Mr.Atul Prakash Sonone
Mr.Nikhil Dadarao Hirole

Guided By:- Mr.S.R.Mundale

Department Mechanical Engineering

Padm. Dr. V. B. Kolte College of Engineering,
Malkapur

1
 LSSBM’S
Padm. Dr. V. B. Kolte College of Engineering,
Malkapur
Department Of Mechanical Engineering

CERTIFICATE

This is to certify that Mr.Atul Prakash Sonone Nikhil Dadarao Hirole of Polytecnic Third Year
MechanicalEngineering have submitted a micro project titled List the different types of
compressor

it during the academic year 2023-24 in a satisfactory manner in partial fulfillment of the
requirement for the Diploma in Mechanical Engineering of MSBTE,Mumbai.

Mr.S.S.Patil Mr.S.R.Mundale
Head of Department Guide Mechanical
Mechanical Engineering Engineering Department

Mr.S.N.Khachane
Principal
Padm.Dr.VBKCOE,Malkapur

2
 DECLARATION

I declare that this written submission represents my ideas in my own words and where
others' ideas or words have been included, I have adequately cited and referenced the original
sources. I also declare that I have adhered to all principles of academic honesty and integrity
and have not misrepresented or fabricated or falsified any idea/data/fact/source in my
submission. I understand that any violation of the above will be cause for disciplinary action by
the Institute and can also evoke penal action from the sources which have thus not been
properly cited or from whom proper permission has not been taken when needed.

Submitted By:-
Mr.Atul Prakash Sonone

Mr.Nikhil Dadarao Hirole

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 ACKNOWLEDGEMENT

I express deep gratitude for enthusiasm and valuable suggestions that I got from my guide
Mr.S.R.Mundale lecturer of Mechanical Engineering, for successful completion of the Project
report. This was not possible without his invaluable guidance. I pay deep regards to our HOD
Mr.S.S.Patil, Principal Mr.S.N.Khachane who are instrumental in setting standards for the
students to achieve. Finally, I am thankful to all the people who are related to the project directly
or indirectly.

I am grateful to all the teachers and Staff of Department of mechanical Engineering. I also
want to thank my faculty who showed a great will of strength, constant encouragement and
without his cooperation I would have not been able to complete this work.

Submitted By:-
Mr. Atul Prakash Sonone

Mr. Nikhil Dadarao Hirole

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 PART A

Title:- “List the different types of compressor”

Brief Introduction:-

Air compressors are some of the most necessary appliances found at construction sites, as they can be used as a
power source for electric tools. There are many different types of air compressors, each with its own unique
capabilities and drawbacks.

Air compressors are categorized as either positive displacement or dynamic displacement, based on their
internal mechanisms. The four most common types of air compressors are:

1. Rotary Screw Compressors

2. Reciprocating Air Compressors

3. Axial Compressors

4. Centrifugal Compressors

Aim of project :

1. Prepare technical report

2. Show the attitude of enquiry
3. Work independently for responsibility
4. Participate effectively in group work
5.work persistently achieve the target ACTION

5
Sr.No. Details of Activity Plan start Plane Finish Name of team
date date member

1 Get information 14/02/2024 24/02/2024 Atul Sonone

about plasma arc
machine

2 Refer book of 24/02/2024 25/02/2024 Nikhil Hirole

Advanced
Maunfacturing
process

3 Dissus with guide 25/02/2024 05/03/2024 Atul Sonone

S.R..Mundale

4 Arrange all data in 05/03/2024 15/03/2024 Nikhil Hirole

ms word and print
the project file

6
N

PART B

Title: “List the different types of compressor”

Brief Introduction:
Air compressors are some of the most necessary appliances found at construction sites, as they can be used as a
power source for electric tools. There are many different types of air compressors, each with its own unique
capabilities and drawbacks.

Air compressors are categorized as either positive displacement or dynamic displacement, based on their
internal mechanisms. The four most common types of air compressors are:

1. Rotary Screw Compressors

2. Reciprocating Air Compressors

3. Axial Compressors

4. Centrifugal Compressors

Aim of project :

1. Prepare technical report

2. Show the attitude of enquiry
3. Work independently for responsibility
4. Participate effectively in group work
5.work persistently achieve the target ACTION

7
Sr.No. Details of Activity Plan start Plane Finish Name of team
date date member

1 Get information 14/02/2024 24/02/2024 Atul Sonone

about plasma arc
machine

2 Refer book of 24/02/2024 25/02/2024 Nikhil Hirole

Advanced
Maunfacturing
process

3 Dissus with guide 25/02/2024 05/03/2024 Atul Sonone

S.R.Mundale

4 Arrange all data in 05/03/2024 15/03/2024 Nikhil Hirole

ms word and print
the project file

8
Output of project:

Positive Displacement Compressors

Positive displacement compressors encompass a variety of different air compressors that generate power via
air displacement. Air compressors in this category work with different internal mechanisms, but the principle
for each is the same. A cavity inside the machine stores the air brought from outside, then slowly compresses
the cavity to increase the air pressure and potential energy.

Rotary Screw Compressors

A common type of displacement compressor, rotary screws are some of the easiest types of air compressors to
take care of, as they are equipped with an internal cooling system that doesn’t require much maintenance. They
are typically large industrial-sized machines that can be either lubricated with oil or run oil-free.

Rotary screw air compressors generate energy via two internal rotors that turn in opposite directions. The air
gets trapped between the two opposing rotors and builds up pressure within the housing. Because of the
internal cooling system, these air compressors are designed for continuous use, and range in power from 5
horsepower up to 350 horsepower.

Best For: Large-scale jobs and industrial settings that require continuous airflow

Reciprocating Compressors

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10
Reciprocating compressors are another popular type of displacement compressor. They are typically found at
smaller work sites such as garages and home construction projects. Unlike the rotary screw compressor, the
reciprocating compressor is not designed for continuous use. A reciprocating air compressor also has more
moving parts, which are lubricated with oil for smoother movement.

Reciprocating compressors work via a piston inside a cylinder, which compresses and displaces the air to build
pressure. Reciprocating compressors can come in single- or multi-stage variations, which affects the pressure
ranges they can achieve.

When you need more power, the multi-stage compressor is the way to go. While single-stage compressors will
get the job done for smaller projects such as woodworking and metalworking, multi-stage compressors provide
the power needed for intense construction, such as automobile assembly and maintenance.

Dynamic Compressors

Dynamic air compressors generate horsepower by bringing in air with rapidly rotating blades and restricting it
to create pressure. The kinetic energy is then stored as static within the compressor. Axial and centrifugal
compressors are the two most common types of dynamic compressors.

Axial Compressors

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Axial air compressors are not typically used in construction projects. Instead, they are commonly found in
high-speed engines on ships and planes. Axial compressors have a high efficiency rate but are much more
expensive than other types of air compressors, making them best suited for aerospace applications requiring
high horsepower.

Best For: Aerospace applications and high-speed engines for ships

Centrifugal Compressors

Centrifugal air compressors slow and cool incoming air through a diffuser in order to build up potential
energy. Because of their multi-phase compression process, centrifugal compressors are able to produce a high
amount of energy in a relatively small machine.

These compressors require less maintenance than rotary screw or reciprocating compressors, and some types
can produce oil-free air. Because they can reach around 1,000 horsepower, centrifugal compressors are
typically used for more demanding construction sites like chemical plants and steel manufacturing centers.

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 How Do I Choose the Right Type of Air Compressor?

In addition to the power-generating mechanisms and energy output levels discussed above, there are several
other factors to consider when choosing the air compressor that is best for your job.

Consider Air Quality

In clean manufacturing environments, using oil-powered air compressors can create a problem. Most air
compressors rely on oil to lubricate the inside mechanisms, and the fumes may contaminate the air, resulting in
damage to products or manufacturing processes. With an oil-free air compressor, this risk is greatly reduced.

Though oil-free compressors are generally more expensive, they are the only option for facilities that guarantee
clean manufacturing. Oil may still be necessary to lubricate the machine, but the inner workings of oil-free
compressors contain a different sealing mechanism to ensure that no oil gets into the actual compressor.

In addition to clean air, oil-free compressors often have lower running costs, as parts do not need to be changed
as frequently.

Prioritize Energy Efficiency

If you’re working on a long construction project, getting a high-efficiency air compressor can be worth the
extra cost in the long run. If you’re looking for an energy-efficient air compressor, consider one of the
following options:

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 Variable speed: Variable speed-driven (VSD) compressors save energy and money by allowing you to
increase or decrease output on demand. In comparison, the motors in fixed-speed compressors are
constantly churning at the same rate and require a cool-down period that uses extra energy.

 Natural gas: Natural gas air compressors run on natural gas instead of diesel or electricity. They often
operate more efficiently than other options and have better heat recovery capabilities than electric
compressors. If efficiency and energy savings are your main goals, a natural gas unit may be a good fit.

Consider Portability Limitations

If you transport your air compressor between sites, a portable unit is a good option. Small, lightweight units
can still deliver energy, but in a compact package. Though they won’t be as powerful as larger units, portable
compressors can be ideal for smaller construction projects. Certain units can even be plugged into a car’s
power adapter to fuel small airbrush painting or tire inflation tools!

Determine the Need for Additional Features

There are a variety of add-ons and additional features you can use with different types of air compressors. For
example, couplers or air hose splitters allow you to hook up multiple tools to your air compressor so you don’t
have to disconnect when you’re changing tasks. Air compressors with thermal protection add-ons keep track of
internal heating and stop motor damage if the machine is overloaded.

Some air compressors have belt drive systems rather than direct drives, which allow for quieter operation. If
you think you will need any of these additional features, you’ll want to make sure that the type of air
compressor you choose is compatible.

If you don’t want the commitment of purchasing an air compressor for your construction job, BigRentz has
several types of air compressors for you to rent for your next job. From small and portable to industrial-scale,
you have all the information you need to make the best choice for you.

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 TEACHER EVALUATION SHEET
Name of Student: - Mr. Atul P. Sonone Enrollment No.2115650066
Name of Programed:- Mechanical Engineering Semester :- 6
Course Title: - Refrigeration And Air Conditioning Code :- 22660
Title of the Micro-project:- “List the different types of compressor”
Course Outcomes Achieved:-
Sr. Average
Poor Good Excellent
Characteristic To Be Assessed Marks4
No. Marks 1-3 Marks6- Marks9-
-5
8 10
1 Relevance to course
2 Literature survey
3 Project proposal
4 Completion of target
5 Analysis & representation of
data
6 Quality of Prototype/Model
7 Report preparation
8 Presentation
9 Defens
e
Process Assessment Product Assessment
Part B Project Individual
Part A Total
Project Report / Presentatio
Project Marks 10
Methodology Working n Viva
Proposal
2 Marks Model 4
2 Marks
2 Marks
Marks

• Comments / Suggestion about team work / leadership / inter-personal communication ( if

any

Any other comments:

Signature: -
Name and designation of
Faculty Member: - Mr.S.R.Mundale

15
 TEACHER EVALUATION SHEET
Name of Student: - Mr..Nikhil Dadarao Hirole Enrollment No.2115650068
Name of Programed:- Mechanical Engineering Semester :- 6
Course Title: - RAC Code :- 22660
Title of the Micro-project:- “List the different types of compressor”
Course Outcomes Achieved:-
Sr. Average
Poor Good Excellent
Characteristic To Be Assessed Marks4
No. Marks 1-3 Marks6- Marks9-
-5
8 10
1 Relevance to course
2 Literature survey
3 Project proposal
4 Completion of target
5 Analysis & representation of
data
6 Quality of Prototype/Model
7 Report preparation
8 Presentation
9 Defens
e
Process Assessment Product Assessment
Part B Project Individual
Part A Total
Project Report / Presentatio
Project Marks 10
Methodology Working n Viva
Proposal
2 Marks Model 4
2 Marks
2 Marks
Marks

• Comments / Suggestion about team work / leadership / inter-personal communication ( if

any

Any other comments:

Signature: -
Name and designation of
Faculty Member: - Mr.S.R.Mundale

16