A B C D E

DC 24V

DC 0V

X9 X10
4 4

PB3
MANUAL TOOL CHANGED PB. SPINDLE CW RUN OR11

(7) I11 O11 (7)

SW2
CHUCK MODE CLOSE SPINDLE CCW RUN OR12

(26) I12 O12 (26)

CHUCK MODE OPEN CHUCK CLOSE SOL. OR13

(8) I13 O13 (8)

PB4
TAILSTOCK QUILL FORWARD JOG PB. CHUCK OPEN SOL. OR14
3 3
(27) I14 O14 (27)

PB5
TAILSTOCK QUILL BACKARD PB. TAILSTOCK QUILL IN SOL. OR15

(9) I15 O15 (9)

END COVER SW. LS4 TAILSTOCK QUILL OUT SOL. OR16

(28) I16 O16 (28)

CHUCK GUARD SW. LS5 TURRET CLAMP SOL. OR17

(10) I17 O17 (10)

2 2
SW3
FOOT SW. FOR CHUCK CLOSE TURRET UNCLAMP SOL. OR18

(29) I18 O18 (29)

COOLANT OVERLOAD TURRET CW. SOL. OR19

F1
(11) I19 O19 (11)

HIDRAULIC OVERLOAD TURRET CCW. SOL. OR20

F2
(30) I20 O20 (30)

1 1

SHYE SHENG

Size Document Number Rev

A4 I/O DIAGRAM-2 9

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

P6
DC 24V

OR4 OR5 OR6

4 4

3 3

30 49 50

2 2

HPB2 DOORLOCK
BL COIL YL YL

N6
DC 0V
OT LAMP DOOR DOOR M-FUCTTON
RELEASE RELEASE & ALARM
COIL LAMP LAMP

1 1

SHYE SHENG

Size Document Number Rev

A4 CONTROL DIAGRAM-2 4

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

F4 T1
1.1KVA
L1 F5
AC 400V
L1 0V 24V 0 1 AC 24V

L3 220V 0V 2 AC OV
AC 400V

110V
4 380V 4

0V
L3 400V

L12 F6
415V 220V L12 AC 220V

440V 0V L13 AC OV

P6 PCB F1
DC 24V
L12 V+
L
V+
L13 S -100-24
N N6 DC OV
COM
3 3
GND
COM

K1 M1
S2
SPINDLE
FAN
R2

KR3
M2

WORK LAMP
L13

L12
2 CPU 2
POWER
L13 LCD
POWER

L12

AXIS
LUBRICATION
L13

L12

FAN*4
L13

1 1

SHYE SHENG

Size Document Number Rev

A4 POWER SYSTEM UNIT-2 2

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

DC 24V DC 0V

4 4
K2

ERROR RESET (1)

KR2
SYSTEM 1D
K2 SPEED ENABLE (5)
L1 R1 3
AC 400V L1 (6) AC 24V
SYSTEM O.K.

POWER
L2 S1 4

SUPPLY
AC 400V L2 (7) AC 24V

L+

L-
L3 T1
AC 400V L3 (8)
N5
0V (9)
P5
24 Vdc (10)

ENCODER 4D
3 X4 DRIVE ENABLE (2) 3

DRIVE
SPEED ENABLE (3)
U4
U
(4)
V4 DRIVE O.K. OR3
V 3D
(5)

L+

L-
W4
Z AXIS W
MOTOR (6)

Z AXIS
N5
0V (7)
P5
24 Vdc (8)

4D
ENCODER DRIVE ENABLE (2)
X4
DRIVE

SPEED ENABLE (3)

U3
2 U (4) 2

DRIVE O.K. OR2

V3 2D
V (5)

L+

L-
W3
X AXIS W (6)
X AXIS

MOTOR N5
0V (7)
P5
24 Vdc (8)

1 1

SHYE SHENG

Size Document Number Rev

A4 DRIVER WIRING 6

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

DC 24V P6

DC 0V N6

X9 X10
4 4

EMERGENCY STOP KR1 EMERGENCY OUTPUT OR1

(2) I1 O1 (2)

HIDRAULIC PRESSURE SW. X AXIS ENABLE OR2

(21) I2 O2 (21)

LUBRICATION LOW OIL SW. Z AXIS ENABLE OR3

(3) I3 O3 (3)

X AXIS TRAVEL LIMIT SW. LS1 OT LAMP OR4

3 3
(22) I4 O4 (22)

Z AXIS TRAVEL LIMIT SW. LS2 DOOR RELEASE COIL OR5

(4) I5 O5 (4)

X AXIS HOME SW. LS1 M-FUCTTON & ALARM LAMP OR6

(23) I6 O6 (23)

Z AXIS HOME SW. LS2 COOLANT MOTOR ON OR7

(5) I7 O7 (5)

2 2

DOOR LOCK LIMIT SW. LS3 HIDRAULIC MOTOR ON OR8

(24) I8 O8 (24)

DOOR RELEASE SW. SW1 INVERTER POWER ON OR9

(6) I9 O9 (6)

PB2
SPINDLE JOGING PB. OR10
(25) I10 O10 (25)

1 1

SHYE SHENG

Size Document Number Rev

A4 I/O DIAGRAM-1 8

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 1 2 3 4 5 6 7 8

Q1
L1
AC 400V AC 400V
L2
AC 400V AC 400V

A
L3 A
AC 400V AC 400V
MAIN POWER
PE

K1 K3 K6 K7

B B

R S T

400W40R
B1

400W40R
INVERTER
B2 F1 F3

C C

U V W U1 V1 W1 U6 V6 W6

SPINDLE COOLANT GEAR

MOTOR MOTOR MOTOR
0.25~0.4A 1~1.6A

D D

SHYE SHENG

Size Document Number Rev

A4 POWER SYSTEM UNIT-1 1

Date: Thursday, September 21, 2006 Sheet 0 of 0

1 2 3 4 5 6 7 8

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

P7
DC 24V

4 PCB F2 PCB F3 4

OR13 OR14 OR15 OR16 OR17 OR18 OR19 OR20

3 3

45 46 47 48 41 42 43 44

2 2

SOL.1 SOL.2 SOL.3 SOL.4 SOL.5 SOL.6 SOL.7 SOL.8

N7
DC 0V

CHUCK CHUCK TAILSTOCK TAILSTOCK TURRET TURRET TURRET TURRET

CLAMP SOL. UNCLAMP SOL. QUILL QUILL CLAMP SOL. UNCLAMP SOL. CW. SOL. CCW. SOL.
IN SOL. OUT SOL.

1 1

SHYE SHENG

Size Document Number Rev

A4 CONTROL DIAGRAM-3 5

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

8055T X3 CONNECTOR 8055T X4 CONNECTOR

PERIPHRAL SPINDLE 17 PIN

RS-232 25-PIN FEMALE ENCODER CONNECTOR SPINDLE
8055T X5 CONNECTOR
4 4
(1) (1) +5V
(H) (9) +5V
X AXIS MPG AXIS MPG
(2) (2) 0V
(K) (11) 0V
(3) (3) A +5V
(A) (1) A +5V
-
(4) (20) A - 0V
(N) (2) A 0V
(5) (7) B A
(C) (3) B A
-
(6) (6) B - B
(R) (4) B B
(8) (5) I0
(B) (5) I0 FRAME
-
I0 -
(P) (6) I0
GND
(E) (15) FRAME

3 3

FAGOR 8055TC

X8 INVERTER V7 8055T X6 CONNECTOR

SV+ Z AXIS MPG AXIS MPG

(4) (FR)
SV-
(12) (FC) +5V
+5V
CHASSIS (15) 0V
2 COM 0V 2
(SC)
A
OR11 A
L
(S1) B
B
OR11
K FRAME
(S2)

P6
(MC) DC 24V
I11
(MA) DC 24V

1 1

SHYE SHENG

Size Document Number Rev

A4 CONNECTER DIAGRAM 7

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

AC 24V

SW2
SPB1 KR2 TR1 OR7 OR21 OR22 OR9 WORK LAMP SW.
EMERGENCY KR1
STOP
4 4
5

3
OR1

6 14 15
POWER
SUPPLY
O.K
LS1
X AXIS
TRAVEL
LIMIT

7 HPB2
O.T
RELEASE PB.
LS2
Z AXIS K7 K6
TRAVEL
LIMIT
3 3
8
4 11 12 13 16 17

HPB1
SERVO ON KR2

PB2
SERVO OFF

10

2 KR1 KR2 GL
HPB1 TR1 K2 K3 K1 KR3 2
K6 K7

18 19
F1
F3

AC 0V
E-STOP SERVO SERVO SERVO COOLANT GEAR CHANGE MOTOR INVERTER WORK LAMP
ON/OFF ON LAMP ON POWER MOTOR POWER ON POWER POWER
POWER

1 1

SHYE SHENG

Size Document Number Rev

A4 CONTROL DIAGRAM-1 3

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

DC 24V

DC 0V

X9 X10
4 4

(17) I31 I39 (17)

(36) I32 I40 (36)

(18) 0V 0V (18)

3 3
(19) 0V 0V (19)

(1) 24V (1)

(20) 24V (20)

(37) (37)
CHASSIS CHASSIS
2 2

1 1

SHYE SHENG

Size Document Number Rev

A4 I/O DIAGRAM-4 11

Date: Tuesday, September 23, 2003 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com

 A B C D E

DC 24V

DC 0V

X9 X10
4 4

TURRET UNCLAMP SENSOR GEAR CHANGE CW. POWER OR21

Q1
(12) I21 O21 (12)

TURRET COUNTER SENSOR GEAR CHANGE CCW. POWER OR22

Q2
(31) I22 O22 (31)

TURRET ORIGIN SERSOR OR23

Q3
(13) I23 O23 (13)

MOTOR ONE TURN SENSOR OR24

3 Q4 3
(32) I24 O24 (32)

INVERTER ALARM
(14) I25 I33 (14)

TAILSTOCK LIMIT SW. LS6

(33) I26 I34 (33)

GEAR LOW LEVEL LS7

(15) I27 I35 (15)

2 2

GEAR MID LEVEL LS8

(34) I28 I36 (34)

GEAR HI LEVEL LS9

(16) I29 I37 (16)

GEAR MOTOR OVERLOAD

F3
(35) I30 I38 (35)

1 1

SHYE SHENG

Size Document Number Rev

A4 I/O DIAGRAM-3 10

Date: Tuesday, September 19, 2006 Sheet 0 of 0

A B C D E

PDF created with pdfFactory trial version www.pdffactory.com