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OPERATOR PLATFORM
2. FRONT CONSOLE 3
3. RIGHT SIDE CONSOLE
4. HAND RAILS
5. STEPS
4
1
5
6. COOLANT
TEMPERATURE 6 7
INDICATOR
7. ENGINE SPEED
TACHOMETER
8. FUEL LEVEL INDICATOR
9. BEACON LIGHT SWITCH 8
10. WORK LIGHTS SWITCH
10
11. FUSE AND RELAY PANEL
12. SWITCHED FUSE BLOCK
13. UNSWITCHED FUSE
BLOCK 11
12 13
14. HYDRAULIC TANK
15. SIGHT GLASS
16. FILL CAP
14
15 16
1. FUEL COOLER
2. RADIATOR 2 3
3. AIR-TO-AIR
AFTERCOOLER
4. HYDRAULIC OIL COOLER
5. AIR-CONDITIONING
CONDENSER 4
1
5
6. FUEL FILL PORT
7. FUEL LEVEL SENDER
8. FUEL TANK
6 7
8
1. BATTERY
1
1. STARTER
2. ALTERNATOR
1
1. ELECTRICAL
DISCONNECT SWITCH
1
2. E-STOP SWITCH
3. PARKING BRAKE
SWITCH
2
3
4. ENGINE START SWITCH
4
5. POWER PORT
5
1. MAIN POWER RELAY
MODULE
2. GLOW PLUG RELAY
MODULE
3. ENGINE ECM RELAY
MODULE
3
4. ENGINE FUSE MODULE
5. AFTERTREATMENT FUSE
MODULE
4 5
6. CAN RESISTOR
7.
8.
CAN RESISTOR
STARTER RELAY
7
9. DEF REVERSE RELAY
10. AFTERTREATMENT
RELAY
11. FUEL PUMP RELAY
12. KEEP ALIVE RELAY
12
11
10
8
13. FUSE AND RELAY PANEL
14. SWITCHED FUSE BLOCK
15. UNSWITCHED FUSE
BLOCK 13
14 15
16. NEUTRAL SWITCH
16
1. FUEL INJECTION PUMP
2. FUEL PUMP SOLENOID
3. FUEL PUMP DIODE
4. FUEL LIFT PUMP
4
2
3
POWER DISTRIBUTION AND MACHINE STARTING
(1) STARTER
304-WH 304-WH
(11) MACHINE FUSE PANEL
(2) ALTERNATOR
G S
(12) UNSWITCHED FUSE BLOCK (32) ENGINE START
W
5 959-WH
SWITCH
MTR BAT
101-RD B+
ALT D+ 2 F1 (13) HORN FUSE
200-BK R
4 304-WH
GND 7.5A A133-RD
3
MOTOR C 1 333-GN
1 110-RD S 2
F2 (14) DISPLAY FUSE 3 J724-BU
B
4 105-RD
7.5A 122-RD (37) CAN RESISTOR
101-RD
(8) STARTER F3 (15) ENGINE START SW FUSE F711-YL A
(38) MACHINE ELECTRONIC
200-BK F712-GN B
RELAY 10A 105-RD C CONTROL MODULE (ECM)
NEG POS J1
F4 (16) GRADE CONTROL FUSE ON OFF
118-GY 1 BATT
118-GY 2 BATT
10A 174-RD 1 C709-WH 118-GY 200-BK 3 BATT
2 200-BK 118-GY 200-BK
(4) BATTERY 3 F765-BR
4 BATT
F5 (17) PRODUCT LINK FUSE 4 130-GN
F711-YL
F712-GN
200-BK
200-BK
5 BATT
6 BATT
A132-RD 5 J724-BU F711-YL 7 CAN A
(3) ELECTRICAL 7.5A
6 U735-GN 333-GN F712-GN 8 CAN A
DISCONNECT 9 200-BK C709-WH 333-GN 9 KEYSWITCH IN
F6 (18) LIGHTING FUSE 7 U735-GN F765-BR 187-PU 11 SINKING DOUT
SWITCH 187-PU 959-WH 18 STARTER RELAY
10 130-GN
10A 103-YL 959-WH C709-WH 22 SWITCH INPUT
8 200-BK 330-YL F765-BR 23 SWITCH INPUT
A479-BR F716-WH 32 SWITCH INPUT
F7 (19) POWER PORT FUSE (33) PARKING BRAKE F716-WH J724-BU 35 ANALOG INPUT
200-BK 330-YL 42 ANALOG INPUT (PD)
110-RD 110-RD 10A 101-RD SWITCH 200-BK
196-BU 200-BK
J2
187-PU F8 (20) MACHINE POWER FUSE 200-BK
200-BK 200-BK 12 SINKING DOUT
10A 196-BU
101-RD (34) POWER 200-BK 200-BK 31 SENSOR RETURN
2 1 200-BK PORT 200-BK 200-BK 32 SENSOR RETURN
200-BK 200-BK 41 SENSOR RETURN
200-BK 200-BK 42 SENSOR RETURN
200-BK 200-BK 43 SENSOR RETURN
87 196-BU
(5) MAIN 112-PU 200-BK 200-BK 47 SENSOR RETURN
187-PU 200-BK 48 SENSOR RETURN
POWER 200-BK 200-BK 49 SENSOR RETURN
959-WH
RELAY 87A R810-BR
200-BK 51 SENSOR RETURN
MODULE MAIN SWITCHED FUSE 309-PU
60A 150-RD
MAIN UNSWITCHED FUSE 101-RD (21) SWITCHED FUSE BLOCK (39) ENGINE ELECTRONIC
101-RD
CONTROL MODULE (ECM)
60A
F1 (22) MACHINE ECM J1
FUSE 150-RD 333-GN 5 KEYSWITCH
150-RD 333-GN 6 KEYSWITCH
R810-BR 112-PU 10A 118-GY 150-RD 200-BK 12
200-BK 333-GN 150-RD 13
F2 (23) MACHINE ECM (35) E-STOP SWITCH 333-GN 15 LOW PRESSURE LIFT PUMP
F716-WH 17
2 1 FUSE F716-WH 309-PU 26
E-STOP NC
MAIN RELAY (LS)
309-PU 309-PU 27 MAIN RELAY (LS)
10A 118-GY 309-PU 200-BK 36
150-RD 37
(6) GLOW 87 F3 (24) RR WORK LIGHTS FUSE F711-YL 48
384-BU 384-BU R810-BR F712-GN 59
PLUG 4 3
200-BK 60
10A 116-BR 169-PK 3
RELAY 87A F716-WH 4
F712-GN
F711-YL
150-RD 61
70
MODULE SWITCHED FUSE
(9) GLOW F4 (25) FR WORK LIGHTS FUSE A479-BR 1
200-BK 2
PLUGS 1 2
60A 7.5A 115-PK
200-BK J2
101-RD
200-BK
101-RD F5 (26) SOLENOIDS FUSE R810-BR 105 GLOW PLUG RELAY
20A 409-OR
309-PU
F6 (27) SWITCHES FUSE (40) CAN RESISTOR
140-RD F711-YL A
7.5A 169-PK (36) NEUTRAL START SWITCH F712-GN B
C
2 1
F7 (28) HVAC FUSE
409-OR 1
7.5A 124-GN 330-YL 2
(7) ENGINE ECM 87
150-RD
RELAY F8 (29) BACKUP RELAY FUSE
MODULE 87A
A145-RD
15A
SWITCHED FUSE
40A
F9 (30) KEYSWITCH FUSE
UNSWITCHED FUSE
15A 127-OR
(10) ENGINE
50A 101-RD
ECM FUSE F10 (31) COMPACTION CONTROL
FUSE
110-RD 110-RD 7.5A 140-RD 15A 111-YL
1. THROTTLE CONTROL
SWITCH
1
2. ENGINE SPEED
TACHOMETER 2
1. PRIMARY FUEL FILTER
2. FUEL FEED PUMP
3. WATER SEPARATOR
4. WATER-IN-FUEL SWITCH
4
5. SECONDARY FUEL
FILTER
5
6. FUEL SUPPLY PUMP
7. FUEL PUMP CONTROL
VALVE
7
8. FUEL INJECTORS
9. FUEL RAIL PRESSURE
9
SENSOR
10. FUEL RAIL
10
8
1. ENGINE OIL FILL PORT
2. ENGINE OIL DIPSTICK
2
3. ENGINE OIL FILTER
4. ENGINE OIL S•O•S TAP
4
1. COOLANT RESERVOIR
2. COOLANT FILL PORT
3. COOLANT LEVEL MARKS
1
3
4. ENGINE COOLANT S•O•S
TAP
4
1. AIR FILTER HOUSING
2. DEBRIS TRAP
2
3. WASTEGATE ACTUATOR
4. WASTEGATE
REGULATOR SOLENOID
5. TURBOCHARGER
6. TURBINE
3
5 6
7. INTAKE THROTTLE
VALVE
7
1. MIXING TUBE
2. SELECTIVE CATALYTIC
REDUCTION
3. DIESEL OXIDATION
CATALYST
4. AMMONIA OXIDATION 4
CATALYST
5. DIESEL PARTICULATE
FILTER
1
3
CLEAN EMISSIONS MODULE
DOC DPF
MT DEF
(2) SELECTED CATALYTIC REDUCTION CATALYST
SCR AMOX
(4) AMMONIA OXIDATION
CATALYST
7. EXHAUST NOX SENSOR
8. TURBO OUT NOX
SENSOR 7
8
9. DOC INLET
TEMPERATURE SENSOR
10. DPF INLET
TEMPERATURE SENSOR
11. SCR INLET
TEMPERATURE SENSOR
9
11
10
12. DEF TANK
13. TANK FILL CAP
12
13
14. COOLANT DIVERTER
VALVE 14
15. DEF HEATER LINES
16. DEF PUMP SUPPLY
MODULE
15
16
17. DIESEL EXHAUST FLUID
INJECTOR
17
18. WAIT-TO-DISCONNECT
INDICATOR
18
1. ENGINE ECM
1
2. NRS COOLER
3. NRS VALVE ACTUATOR
2 3
4. NRS POST-COOLER
TEMPERATURE SENSOR
5. NRS PRESSURE SENSOR
6. NRS PRE-COOLER
TEMPERATURE SENSOR
6
1. AIR FILTER RESTRICTION
SWITCH
2. INLET AIR
TEMPERATURE SENSOR
1 2
3. ENGINE OIL PRESSURE
SENSOR
3
4. CRANKSHAFT TIMING
SENSOR
4
5. CAMSHAFT TIMING
SENSOR
6. FUEL TEMPERATURE
SENSOR
6
5
7. ATAAC TEMPERATURE
SENSOR
8. INTAKE MANIFOLD
TEMPERATURE AND
PRESSURE SENSOR
7
9. ENGINE COOLANT
TEMPERATURE SENSOR
9
ENGINE CONTROL SYSTEM
(1) MACHINE ECM (2) ENGINE ECM
(7) NRS PRESSURE (14) EXHAUST (23) ENGINE OIL (32) DEF INJECTOR
SENSOR NOX SENSOR PRESSURE SENSOR SOLENOID
2
3. TRAVEL SPEED SWITCH
3
1. FUSE AND RELAY PANEL
2. SWITCHED FUSE BLOCK
3. UNSWITCHED FUSE
BLOCK
4. BACKUP ALARM RELAY
1
5. FUSE “A5”
6. FUSE “A6”
7. FUSE “A8”
2 3
5 6 7
4
8. SHIFT VALVE
8
9. PROPULSION LEVER
10. REVERSE SWITCH
10
11. BACK-UP ALARM
11
1. HYDRAULIC TANK
2. FILL PORT
3. SIGHT GAUGE
3
1. BYPASS PRESSURE
SWITCH
2. PRESSURE TAP
3. CHARGE FILTER
4. S•O•S TAP
1
2
4
3
1. RETURN MANIFOLD
1
1. PROPULSION PUMP
2. SERVO PISTON
3. MECHANICAL LINKAGE 2
4. DIRECTION CONTROL
VALVE
3
5. FORWARD
COMBINATION VALVE
6. FORWARD PRESSURE
TAP 4
7. REVERSE PRESSURE
TAP 5
8. REVERSE COMBINATION
VALVE
9. PARKING BRAKE
SOLENOID
6
1
7
9
8
PROPULSION PUMP
(2) SERVO PISTON
(3) MECHANICAL
LINKAGE
(4) DIRECTION
CONTROL VALVE
(10) SWASHPLATE
(11) SLIPPER PAD
1
5
6
DRUM PROPULSION MOTOR
FORWARD
(13) SHUTTLE VALVE
3 4
PROPULSION CONTROL
(1) MACHINE ECM (2) ENGINE ECM
(7) PARKING
BRAKE
(12) REVERSE SWITCH
SWITCH
(8) TRAVEL
(11) FILTER BYPASS SWITCH
SPEED
SWITCH
(9) NEUTRAL (10) AXLE SPEED
START SWITCH SENSOR
PROPULSION HYDRAULIC SYSTEM
NEUTRAL, PARKING BRAKE ON
(3) SHIFT (9) SHIFT
SPOOL SPOOL
X X
C T
(13) AXLE U L B L B
BRAKES SPEED
P
SENSOR
SPEEDOMETER
OPTION
(6) SHIFT (7) DRUM
VALVE BRAKE
(5) FLUSHING (12) FLUSHING
SPOOL SPOOL
(2) SERVO (10) SERVO
PISTON PISTON
(4) FLUSHING
RELIEF VALVE (11) FLUSHING
RELIEF VALVE
L1 A L1 A
(14) NEUTRAL
START SWITCH
(28) CHARGE
FILTER
(18) SERVO
PISTON VIBRATORY PUMP
(25) OIL COOLER (27) FILTER
BYPASS
(21) CHARGE VALVE
RELIEF VALVE
TP5
CHARGE
PRESSURE
T1 T2 X1 S TP2 (26) FROM
X2 MA
(17) ROTATING (20) REVERSE REV CHARGE
GROUP COMBINATION VALVE PUMP
TP6
PROPULSION HYDRAULIC SYSTEM
FORWARD, LOW SPEED, PARKING BRAKE OFF
(3) SHIFT (9) SHIFT
SPOOL SPOOL
X X
C T
(13) AXLE U L B L B
BRAKES SPEED
P
SENSOR
SPEEDOMETER
OPTION
(6) SHIFT (7) DRUM
VALVE BRAKE
(5) FLUSHING (12) FLUSHING
SPOOL SPOOL
(2) SERVO (10) SERVO
PISTON PISTON
(4) FLUSHING
RELIEF VALVE (11) FLUSHING
RELIEF VALVE
L1 A L1 A
(14) NEUTRAL
START SWITCH
(28) CHARGE
FILTER
(18) SERVO
PISTON VIBRATORY PUMP
(25) OIL COOLER (27) FILTER
BYPASS
(21) CHARGE VALVE
RELIEF VALVE
TP5
CHARGE
PRESSURE
T1 T2 X1 S TP2 (26) FROM
X2 MA
(17) ROTATING (20) REVERSE REV CHARGE
GROUP COMBINATION VALVE PUMP
TP6
PROPULSION HYDRAULIC SYSTEM
REVERSE, HIGH SPEED, PARKING BRAKE OFF
(3) SHIFT (9) SHIFT
SPOOL SPOOL
X X
C T
(13) AXLE U L B L B
BRAKES SPEED
P
SENSOR
SPEEDOMETER
OPTION
(6) SHIFT (7) DRUM
VALVE BRAKE
(5) FLUSHING (12) FLUSHING
SPOOL SPOOL
(2) SERVO (10) SERVO
PISTON PISTON
(4) FLUSHING
RELIEF VALVE (11) FLUSHING
RELIEF VALVE
L1 A L1 A
(14) NEUTRAL
START SWITCH
(28) CHARGE
FILTER
(18) SERVO
PISTON VIBRATORY PUMP
(25) OIL COOLER (27) FILTER
BYPASS
(21) CHARGE VALVE
RELIEF VALVE
TP5
CHARGE
PRESSURE
T1 T2 X1 S TP2 (26) FROM
X2 MA
(17) ROTATING (20) REVERSE REV CHARGE
GROUP COMBINATION VALVE PUMP
TP6
1. VIBRATORY CONTROL
SWITCH
2. PROPULSION LEVER
2
3. VIBRATORY MODE
SWITCH
4. AMPLITUDE SELECTOR
SWITCH
3
1. FUSE AND RELAY PANEL
2. SWITCHED FUSE BLOCK
3. UNSWITCHED FUSE
BLOCK
4. FUSE “A5”
1
5. FUSE “A6”
2 3
4 5
1. VIBRATORY PUMP
1
VIBRATORY PUMP
OFF
(4) SWASHPLATE
1
2
3
VIBRATORY MOTOR
(3) BARREL ASSEMBLY
(4) PISTON
(5) SLIPPER FEET
(10) OUTPUT
SHAFT
(9) SWASHPLATE
LOW AMPLITUDE
HIGH AMPLITUDE
(6) VIBRATORY
MODE
SWITCH
(5) COMBINATION
(2) SERVO (8) FROM CHARGE FILTER
B A VALVE
PISTON TP4
(6) RELIEF (11) VIBRATORY
VALVE (16) CHARGE MOTOR
R PS Fe MB RELIEF VALVE L
B
B
(7) MAKEUP
VALVE (10) FLUSHING
RELIEF
VALVE
(15) MAKEUP
VALVE
(1) VIBRATORY
PUMP (9) FLUSHING
SPOOL
A A
T1 T2 X1 X2 G S MA L1
(12) TO RETURN MANIFOLD (14) RELIEF (17) TO RETURN MANIFOLD
VALVE
(13) COMBINATION TP3
VALVE
VIBRATORY HYDRAULIC CIRCUIT
LOW AMPLITUDE
(5) COMBINATION
(2) SERVO (8) FROM CHARGE FILTER
B A VALVE
PISTON TP4
(6) RELIEF (11) VIBRATORY
VALVE (16) CHARGE MOTOR
R PS Fe MB RELIEF VALVE L
B
B
(7) MAKEUP
VALVE (10) FLUSHING
RELIEF
VALVE
(15) MAKEUP
VALVE
(1) VIBRATORY
PUMP (9) FLUSHING
SPOOL
A A
T1 T2 X1 X2 G S MA L1
(12) TO RETURN MANIFOLD (14) RELIEF (17) TO RETURN MANIFOLD
VALVE
(13) COMBINATION TP3
VALVE
VIBRATORY HYDRAULIC CIRCUIT
HIGH AMPLITUDE
(5) COMBINATION
(2) SERVO (8) FROM CHARGE FILTER
B A VALVE
PISTON TP4
(6) RELIEF (11) VIBRATORY
VALVE (16) CHARGE MOTOR
R PS Fe MB RELIEF VALVE L
B
B
(7) MAKEUP
VALVE (10) FLUSHING
RELIEF
VALVE
(15) MAKEUP
VALVE
(1) VIBRATORY
PUMP (9) FLUSHING
SPOOL
A A
T1 T2 X1 X2 G S MA L1
(12) TO RETURN MANIFOLD (14) RELIEF (17) TO RETURN MANIFOLD
VALVE
(13) COMBINATION TP3
VALVE
1. STEERING AND CHARGE
PUMP
1 2
2. OUTLET LINE
3. SUCTION LINE
3
1. HAND METERING UNIT
2. PRESSURE TAP
1 2
1. VERTICAL PIN
2. LEFT HYDRAULIC
1
CYLINDER
3. LOCKING PIN 2
3
STEERING HYDRAULIC SYSTEM
STRAIGHT TRAVEL
(3) MAKEUP VALVE (4) STEERING CONTROL SPOOL
(2) LINE RELIEF VALVE
(5) ANTICAVITATION CHECK VALVE
(1) STEERING
CYLINDERS (6) MAIN RELIEF VALVE
R P
T
(7) LINE RELIEF VALVE
(8) MAKEUP VALVE
(10) METERING PUMP
TP7
(9) HAND METERING UNIT (11) TO
CHARGE
FILTER
R P
T
(7) LINE RELIEF VALVE
(8) MAKEUP VALVE
(10) METERING PUMP
TP7
(9) HAND METERING UNIT (11) TO
CHARGE
FILTER
(1) CONTROLLER
1
1. FORWARD PRESSURE
SENSOR
2. REVERSE PRESSURE
SENSOR
2
3. ANGLE SENSOR
3
4. ACCELEROMETER
4
CAT COMPACTION CONTROL
WITH COMPACTION METER VALUE
(5) MACHINE
ELECTRICAL
MG-C1 HARNESS
F711-YL 111-YL 111-YL 1 SWITCHED POWER
F712-GN 111-YL 111-YL 200-BK 2 GROUND
J850-WH 200-BK 3 UNSWITCHED POWER
J851-BR 200-BK 200-BK F711-YL 4 CAN +
200-BK F711-YL F712-GN 5 CAN -
111-YL F712-GN J850-WH 7 POWER
J851-BR 8 GROUND
(1) CAN RESISTOR 1 200-BK
111-YL
J850-WH
J851-BR
Y959-YL Y959-YL
v A
B
Y959-YL
Y960-GN
Y960-GN
Y959-YL
C Y960-GN Y960-GN