ENGINE PARTS CATALOGUE

MODEL 461 ES/ 621 ES (PG)

MODIFICATION UPDATE MAY, 2012

EICHER ENGINES
(A Unit of TAFE Motors and Tractors Limited,
a wholly owned subsidiary of )
ITARANA ROAD, ALWAR-301 001 (RAJ.) INDIA
Ph. : 0144-2332968/969, 2332781/782
Fax : 0144-2333103
 Dear owner of Eicher Engine
Welcome to TMTL family

Dear User of Catalogue,

We welcome you to the growing TMTL family and take the opportunity to thank you for dealing of "Eicher
Engine". These are one of the world’s most economical and trusted engines.

The TMTL group is a significant player in the Indian Automobile Industry. The group’s products are
brought to the customers through its large network of dealers distributed across the country. Eicher
Engines, which is one of the division of TMTL group is in to the manufacturing of state-of-the-art air
cooled & water cooled diesel engines, known for their performance in terms of high reliability, high fuel
economy and low maintenance cost. Every Eicher Engine has to pass a series of quality tests before
leaving the factory and we are sure you would get satisfactory performance with engine.

This 461 ES/ 621 ES Genset Engine Part catalogue is updated as on May 2012, we have tried to cover
most of the assemblies, sub assemblies & their components and have taken utmost care to make it
“USER Friendly”.

The part codes / assemblies given in this manual are modified time to time as a result of continuous
improvement. For any further information contact our nearest service Engineers or concerned regional
marketing office. For further any suggestion or query you may write or contact to our SERVICE HEAD
QUARTER.

EICHER ENGINES
(A Unit of TAFE Motors and Tractors Limited,
a wholly owned subsidiary of )
ITARANA ROAD, ALWAR-301 001 (RAJ.) INDIA
Ph. : 0144-2332968/969, 2332781/782
Fax : 0144-2333103
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 / 621 ES APPLICATION : PG ENGINES MAY, 2012

INDEX
TABLE DESCRIPTION PAGE
NO . NO .
01 CYLINDER BLOCK ASSSEMBLY 9 - 10

02 CRANK & PISTON ASSEMBLY 11 - 12

03 CYLINDER HEAD / ROCKER COVER ASSEMBLY 13 - 14

04 GEAR HOUSING ASSEMBLY 15 - 16

05 OIL PUMP & OIL COOLER SYSTEM 17 - 18

06 LUBRICATION SYSTEM OF TURBO CHARGER 19 - 20

07 CYLINDER MANIFOLD MOUNTING 21 - 22

08 FUEL INJECTION PUMP & CONNECTING PIPES 23 - 24

09 FUEL INJECTOR MOUNTING & OVER FLOW 25 - 26

10 RADIATOR MOUNTING ASSEMBLY 27 - 28

11 WATER PUMP ASSEMBLY 29 - 30

12 SOLENNOID & ACCELERATOR ASSEMBLY MOUNTING 31 - 32

13 ALTRNATOR & STARTER MOTOR MOUNTING 33 - 34

14 ADDRESS OF REGIONAL OFFICES 35

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER BLOCK ASSSEMBLY TABLE NO - 01

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER BLOCK ASSSEMBLY TABLE NO - 01

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CYLINDER BLOCK 1 1673142
2 PIPE FOR DIPSTICK 1 1670130
3 OIL DIPSTICK 1 1671297
4 CYLINDER LINER 3 1670104
5 O-RING 3 1670128
6 O-RING 6 1670116
7 CAM SHAFT BUSH 1 1670037
8 MAIN BEARING UPPER (GROOVED) STD. 4 1670086
8A MAIN BEARING (GROOVED) 0.25 MM U/S 4 93181522 ( 0.25 U/S BEARING KIT 97200559)
8B MAIN BEARING (GROOVED) 0.50 MM U/S 4 93181534 ( 0.50 U/S BEARING KIT 97200560)
9 MAIN BEARING LOWER STD. 4 1670098
9A MAIN BEARING LOWER 0.25 MM U/S 4 93181546
9B MAIN BEARING LOWER 0.50 MM U/S 4 93181558
10 MAIN BEARING CAP(SEMI MACHINED) 3 1670062
11 GUIDANCE BUSH 8 1670074
12 HEX SCREW M16 X 130 SFS 2063 M10.9 8 2671232
13 MAIN BEARING CAP(SIDE SEMI MACHINED FOR THRUST SIDE) 1 1670050
14 THRUST WASHER UPPER STD. 2 1670918
14A THRUST WASHER UPPER 0.1 MM U/S 2 93182381
14B THRUST WASHER UPPER 0.2 MM U/S 2 93182400
15 THRUST WASHER LOWER STD. 2 1670920
15A THRUST WASHER LOWER 0.1 MM U/S 2 93182393
15B THRUST WASHER LOWER 0.2 MM U/S 2 93182411
16 CRANKSHAFT ASSEMBLY 1 1670761
17 SPRING COTTER 13X16 DIN 7346 2 2671384
18 FLYWHEEL HOUSING 1 93181157 93178869
19 HESOC SCREW M12X35 2 2671396
20 HEX SCREW M12X35 SFS 2064 M10.9 6 8 2671402
21 HEX SOC SCREW M10 * 30 12.9 6 96132832
22 OIL SEAL 110X140X12 1 1672034
23 GEAR RING 1 1670359
24 FLY WHEEL 1 93181169 93178742
25 HEX SCREW M12X35 SFS 2064 M10.9 6 8 2671402
26 CORE PLUG B 40 ST-ZNE DIN 443 1 2671293
27 LIQUID GASKET LOCKITE 587 (B LUE COLOUR ) A/R 93183014
28 LIQUID GASKET LOCKITE 574 (ORANGE COLOUR)A /R 93182605

Page No. 10
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK & PISTON ASSEMBLY TABLE NO - 02

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK & PISTON ASSEMBLY TABLE NO - 02

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CRANKSHAFT ASSEMBLY 1 1670761
2 CRANKSHAFT WITHOUT BALANCE WEIGHT 1
3 COUNTER WEIGHT FOR CRANKSHAFT 2 1670809
4 COUNTER WEIGHT FOR CRANKSHAFT 2 1670797
5 HSHC SCREW M12X1.25X35 SFS 2219 8 2675444
6 PARALLEL KEY 1 1670815
7 GEAR FOR CRANKSAHFT 1 1670931
8 GEAR CRANK 1 1670943
9 OIL DEFLECTOR 1 1670955
10 OIL SEAL (FRONT) 1 1672083
11 DUST SHIELD 1 1670967
12 HUB OF CRANKSHAFT 1 1670979
13 NUT 1 1673397
14 SPRING COTTER 5X10 DIN 1481/IS:5988 1 2671426
15 CRANK PULLY 1 93181443
16 HESOC SCREW M8X20 SFS 2219 8.8 6 1160011
17 CONNECTING ROD ASSEMBLY 3 1670840
18 SCREW FOR CONNECTING ROD 6 1670864
19 NUT FOR CON ROD 6 1670876
20 BUSHING (SMALL END) 3 1670888
21 BIG END BEARING STD. 6 1670890
21A BIG END BEARING 0.25 MM UNDERSIZE 6 93181580
21B BIG END BEARING 0.50 MM UNDERSIZE 6 93181571
22 PISTON 3 93180554
23 PISTON PIN 3 1670839
24 CIRCLIP 40X1, 75 DIN 472 6 1460780
25 PISTON RING SET 3 1672046

Page No. 12
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER HEAD / ROCKER COVER ASSEMBLY TABLE NO - 03

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER HEAD / ROCKER COVER ASSEMBLY TABLE NO - 03

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CAMSHAFT 1 1670748
2 WOODRUFF KEY 6X9 DIN 6888 1 2671499
3 GEAR FOR CAMSHAFT 1 93181364
4 CAM SHAFT BUSH 1 1670037
5 CORE PLUG B 40 ST-ZNE DIN 443 1 2671293
6 SCREW M12X142 2 1670499
7 TAPPET 6 1670736
8 CYLINDER HEAD GASKET 1 1670414
9 CYLINDER HEAD ASSY 1 1670360 93178195
10 SPRING COTTER 5X10 DIN 1481/8S:5988 1 2671426
11 VALVE GUIDE REAMED 6 93182575
12 VALVE SEAT INLET FINISHED 3 93182587
13 VALVE SEAT EXHAUST FINISHED 3 93182599
14 EXHAUST VALVE 3 1670700
15 INLET VALVE 3 1670712
16 VAVLVE STEM SEAL 6 1717492
17 VALVE SPRING 6 1670694
18 VALVE SPRING CAP 6 1670682
19 VALVE SPRING COTTER 12 1670670
20 CYLINDER HEAD SCREW 15 1670426
21 NUT M12X1.75 2 1670505
22 PUNCHED WASHER FOR LIFTING EYE 1 93260331
23 LIFTING EYE 1 93181996
24 LIFTING EYE FOR CYL. HEAD 1 1670463
25 GASKET CYLINDER HEAD COVER 1 1670440
26 COVER OF CYLINDER HEAD 1 1670438
27 HEX.SCREW M10X25 SFS 2064 M8.8 6 2671414
28 PUSH ROD 6 1670724
29 ROCKER ARM SHAFT 1 1670657
30 ROCKER ARM 2 1670608
31 COMPRESSION SPRING 2 1670645
32 SUPPORT FOR ROCKER SHAFT 3 1670633
33 PLUG WITH FLANGE 2 1670621
34 ADJESTING SCREW 6 1670610
35 HEX. NUT M10X1 DIN 934 M10 6 2671463
36 STUD BOLT M10X75 DIN 939 8.8 2 2671475
37 NUT M10 L=25 2 1670669
38 HEX. SCREW M10X80 SFS 2063 M8.8 1 2671487
39 GASKET ROCKER COVER 1 1670530
40 ROCKER COVER (ASSY.) 1 1670517
41 RUBBER WASHER 2 1670554
42 WAHSER 2 1670542
43 HEX. SCREW M10X20 SFS 2064 M8.8 2 2671440
44 COIL L - 200 1 1670578
45 CABLE TIE CLIP 200 MM 1 1246367
46 BREATHING PIPE 1 93174797

Page No. 14
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : GEAR HOUSING ASSY. TABLE NO - 04

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : GEAR HOUSING ASSY. TABLE NO - 04

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 GASKET GR. HOUSING 1 1671005
2 GEAR HOUSING 1 1671017
3 STUD BOLT M8X20 DIN 939 8.8 5 2671517
4 HEX SCREW M8*25 SFS 2064 M8.8 12 2671530
5 SHAFT 1 1671030
6 IDLER GEAR WITH BUSH 1 1671042
7 BUSH FOR IDLER GEAR 1 1671066
8 FLANGE FOR IDLER GEAR 1 93182009
9 HEX. SCREW M10X80 SFS 2063 M8.8 1 2671487
10 HEX. BOLT M14X85 1 2671554
11 SPRING COTTER 13X16 DIN 7346 4 2671384
12 HEX. BOLT M8X45 2 2671505
13 TIMING MARK BRACKET 1 93181182
14 HEX. SCREW M8X16 SFS 2064 M8.8 ZNE 3 2671270
15 HEX. BOLT M8X50 1 2671529
16 GASKET FRONT COVER/TIMING COVER 1 1671091
17 FRONT COVER 1 1671080
18 HEX. BOLT M8X75 2 2671633
19 WASHER 1 1671145
20 HEX. BOLT M8X60 SFS 2063 M8.8 3 2671591
21 SCREW M8X35 SFS M8.8 3 2671311
22 HEX. NUT M8 SFS 2067 M10 5 1161453
23 GASKET OIL FILLING PIPE 1 1671110
24 OIL FILLING PIPE 1 1671121
25 HEX. SCREW M8X20 SFS 2064 M8.8 ZNE 8 2671580
26 O-RING 1 2671578
27 OIL FILLER PLUG 1 1671133
28 SHIELD FOR OIL SEAL 1 1671108
29 OIL SEAL (FRONT) 1 1672083
30 GASKET BEARING HOUSING 1 1671194
31 BEARING HOUSING 1 1671170
32 HEX BOLT M8X55 3 2671610
33 HYDRAULIC PUMP COVER GASKET 1 93173318
34 COVER PLATE REAR 1 93174967

Page No. 16
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : OIL PUMP & OIL COOLER SYSTEM TABLE NO - 05

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : OIL PUMP & OIL COOLER SYSTEM TABLE NO - 05

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CYLINDER BLOCK 1 1673142
2 OIL PUMP ASSEMBLY 1 1671303
3 ADJUSTING SHIM A/R 1671420
4 HESOC SCREW M10X40 SFS 2219 8.8 2 1160047
5 GEAR WHEEL 1 1671327
6 WASHER 1 1671339
7 HEX. NUT M10X1 DIN 934 - 1 1 2671463
8 CONNECTOR L15M DIN 3901 SLOT - A 1 2671657
9 OLIVE L15 DIN 3861.ST 1 2671670
10 UNION NUT AL 15 DIN 3870-ST 1 2671682
11 PRESSURE PIPE 1 1671443
12 CONNECTOR L22M DIN 3901 SLOT - A 1 2671669
13 OLIVE L22 DIN 3861 1 2671694
14 NUT 1 1671418
15 SUCTION PIPE ASSY. 1 1671479
16 HSHC SCREW M8X20 SFS 2219 8.8 2 1160011
17 GASKET FOR OIL PR. PIPE 1 1671431
18 HEX. SCREW M6X20 SFS 2064 M8.8 ZNE 1 2671700
19 HEX. NUT M6 SFS 2067 M8 ZNE 1 1161441
20 GASKET OIL SUMP 1 1673099
21 OIL SUMP 1 93175522
22 SPRING WASHER B8 DIN 137 2 2671300
22 *** SPRING WASHER A8 FLAT 4 1163190
23 HEX. SCREW M8X16 SFS 2064 M8.8 ZNE 4 2671270
24 SPRING WASHER B10 14 1163218
25 ALLEN SCREW M10X16 14 2676035
26 O RING 18.8X1.8 1 1930722
27 MAGNET 1 1040613
28 DRAIN PLUG 1 1512764
29 VALVE SEAT 1 1672770
30 OIL PRESSURE VALVE 1 1672769
31 SPRING 1 1672782
32 GASKET PR. REGULATING VALVE 1 1670232
33 COVER 1 1672757
34 HEX. SCREW M8X20 SFS 2064 M8.8 ZNE 7 2671580
35 UNION-OIL FILTER MTG. M24X1.5 1 1670189
36 OIL FILTER 1 1671510

Page No. 18
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : LUBRICATION SYSTEM OF TURBO CHARGER TABLE NO - 06

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : LUBRICATION SYSTEM OF TURBO CHARGER TABLE NO - 06

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CYLINDER BLOCK 1 1673142
2 SEALING WASHER 18X22 1 1162690
3 PLUG M18 X 1.5 93181704
4 WASHER A12X15.5 DIN 7603-CU 1 1164752
5 PLUG M12X1.5 DIN 910-5.8 1 2671323
6 SEALING WASHER 10,CU 1 1162561
7 ADAPTOR-FOR OIL PRESSURE LINE MTG. 1 93173720
8 OIL PRESSURE SWITCH CUM SENSOR 1 93179369
9 ADAPTOR - TURBO INLET LUBRICATION 1 93175364
10 TURBO LUB. INLET PIPE ASSY. 1 93175376
11 BANJO BOLT M12*1.5 24 1164375
12 TURBO CHARGER UNIT 6 93175327
13 TURBO DRAIN PIPE ASSEMBLY 1 93177518
14 HEX. SCREW M8X16 SFS 2064 M8.8 ZNE 2 2671270
15 GASKET - OIL OUTLET ADAPTOR 1 93175420
16 HSHC SCREW M6X16,B12.9,ZP 2 1164200

Page No. 20
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER MANIFOLD MOUNTING TABLE NO - 07

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER MANIFOLD MOUNTING TABLE NO - 07

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CYLINDER HEAD ASSY 1 1670360 93178195
2 SEALING WASHER 18X22 IS-3175-1974 1 1162690
3 PLUG 1 1670177
4 GASKET INLET MANIFOLD 1 1671546
5 INTAKE MANIFOLD 1 1671534
6 SPRING WASHER A-8 ‘FLAT’,BP, 27 1163190
7 HEX SCREW M8X70 SFS M8.8 7 2671748
8 HEX. SCREW M8X60 SFS M8.8 1 2671591
9 PLUG 7/8-14 UNF 1 1671558
10 LIFTING EYE M12 DIN 580 2 1670463
11 ACCELATOR LEVER BKT. 1 93182113
12 HEX. SCREW M10X30 4 96132832
13 GASKET CYLINDER HEAD COVER 2 1670440
14 COVER OF CYLINDER HEAD 1 1670438
15 A/C FIXING SUPPORT 1 93179643
16 SPRING WASHER A10 2 1163218
17 SUTD FOR EXHAUST MANIFOLD 3 93182228
18 GASKET BET. HEAD & EXHT.MANIFO 3 93182629
19 EXH.MANIFOLD ASSY 1 93175534 ONLY FOR 621 ES
19* EXH.MANIFOLD ASSY 1 1671522 ONLY FOR 461 ES
20 HEX. NUT STEEL M10 SFS 2067 M10 6 96133460
21 STUD M8X20 8 2671517
22 GASKET B/W EXHT.MANIFOLD & TURBO 1 93177312 ONLY FOR 621 ES
23 TURBO CHARGER UNIT 1 93175327 ONLY FOR 621 ES
24 HEX NUT M8 8 96133484
25 GASKET BETWEEN TURBO & EXHT. EXT. 1 93177324 ONLY FOR 621 ES
26 EXH.EXTENSION ASSY 1 93175352
27 GASKET FOR SILENCER 1 93177290
28 BRACKET(A/C MTG. SUPPORT) 1 93179710
29 HEX SCREW M8*20 SFS 2064 M8.8 12 1160862
30 AIR CLEANER BRACKET 1 93180372
31 SUPPORTING STRIP FOR AIR CLEANER 1 93180153
32 HOSE CLAMP A 60 3 1150492
33 RUBBER HOSE (NYLONE) 1 93173616
33* RUBBER HOSE 1 93173616 93182952 ONLY FOR 461 ES
34 HOSE CLIP A 80 1 1120645
35 AIR CLEANER DRY TYPE 1 93150150
36 AIR CLEANER MAIN ELEMENT 1 1977326 CHILD PART OF A/C ASSY.
37 AIR CLEANER VACCUM INDICATOR 1 93182514 CHILD PART OF A/C ASSY.
38 AIR CLEANER VACUATOR VALVE 1 93182526 CHILD PART OF A/C ASSY.
39 BOOST PIPE 1 93176083 ONLY FOR 621 ES
39* STEEL TUBE INTAKE 1 93174372 93182964 ONLY FOR 461 ES
40 AIR INLET HOSE(TURBO TO BOOST PIPE) 1 93175418 93175406 ONLY FOR 621 ES
40* AIR INLET HOSE 1 93131490 93182940 ONLY FOR 461 ES

Page No. 22
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : FUEL INJECTION PUMP & CONNECTING PIPES TABLE NO - 08

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : FUEL INJECTION PUMP & CONNECTING PIPES TABLE NO - 08

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 GEAR HOUSING 1 1671017
2 STUD BOLT M10X30 DIN 939 8.8 4 2671840
3 GASKET-FUEL PUMP(EI) 1 93130988
4 FUEL INJECTION PUMP FOR 45 KVA 1 93174360 ONLY FOR 621 ES
4* FUEL INJECTION PUMP FOR 30 KVA 1 93174396 ONLY FOR 461 ES
5 WASHER 10.5 DIN 125B ST. ZNE 4 1162895
6 HEX. NUT M10 SFS 2067 M10 4 2671645
7 GEAR FOR INJ. PUMP 1 93181340
8 HEX. NUT M14 X1.5 1 1161544
9 FLYWHEEL HOUSING 1 93178869
10 FUEL FILTER MOUNTING BRACKET 1 93177427
11 PLAIN WASHER A13 2 1162925
12 SPRING WASHER A12 2 1163220
13 HEX SCREW M12X50 2 1160497
14 HEX SCREW M12X40 2 1160734
15 DUAL FUEL FILTER ASSY 1 1711866
16 COVER FOR FUEL FILTER 1 1142331 SUB PART OF FUEL FILTER ASSEMBLY
17 RUBBER RING FOR FUEL FILTER 2 1141715 SUB PART OF FUEL FILTER ASSEMBLY
18 FUEL FILTER ELEMENT WITH ‘O’ RING 2 1153602 PRIMARY / SECONDARY ELEMENT
19 SEALING WASHER CU. 14X18 12 1162597
20 UNION FOR FEED PUMP 1 1672824
21 FILTER CONNECTING PIPE 1 1672691
22 BANJO BOLT M14X1.5 6 1247967
23 STRAINER OF FEED PUMP 1 2675961
24 FUEL DUCT ASSY (TANK TO FEED PUMP) 1 93240125
25 FUEL LINE ASSY RIGID(FEED P. TO FILTER) 1 93175455
26 FUEL LINE ASSY RIGID (FILTER TO F.PUMP) 1 93175443
** RIGID FUEL PIPE LINE ASSLY WITH CLAMP SET 93182666 SET FEED PUMP TO FILTER & TO F. PUMP
27 UNION M14*1.5 2 1671613
28 OVERFLOW VALVE 1 1718459
29 F.I.P. OVERFLOW FUEL DUCT ASSY 1 93240125
30 SCREWED PLUG M14X1.5 1 1384594
31 RIGID LUB.PIPE LINE 1 93180025
32 HOLLOW SCREW DIN-7643-6 (ST) 2 2671876
33 SEAL RING A 10X13.5 DIN 7603-AL 4 2671268
34 FUEL INJECTION PIPE ASSY (SET) 1 93180931
35 FUEL INJECTION PIPE ASSY FOR 1ST CYL. 1 93180840 CHILD PART
36 FUEL INJECTION PIPE ASSY FOR 2ND CYL. 1 93180851 CHILD PART
37 FUEL INJECTION PIPE ASSY FOR 3RD CYL. 1 93180861 CHILD PART

Page No. 24
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : FUEL INJECTOR MOUNTING & OVER FLOW TABLE NO - 09

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : FUEL INJECTOR MOUNTING & OVER FLOW TABLE NO - 09

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CYLINDER HEAD ASSY 1 1670360 93178195
2 STUD BOLT BM8*40 DIN 939-10K 6 1670451
3 INJECTOR ASSY FOR 45 KVA 3 93182107 ONLY FOR 621 ES
3* INJECTOR ASSY FOR 30 KVA 3 93181431 ONLY FOR461 ES
4 INJECTOR WASHER (2.5 MM) 3 93260100
5 RUBBER RING 3 93181005
6 WASHER 3 1671741
7 CLAMP FOR INJECTOR 3 93180980
8 HEX. NUT M8 SFS M8 ZNE 6 1161453
9 OVERFLOW PIPE 1 1671777
10 SEAL RING DIN 760CU GASKET 1X6X10 7 1162548
11 HOLLOW SCREW 2 1671789
12 HOLLOW SCREW 1 1671790
13 OVERFLOW ASSY. 1 1671807
14 HOSE CLIP 1 1973903
15 INJECTOR OVERFLOW HOSE PIPE 1 93171905

Page No. 26
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : RADIATOR MOUNTING ASSEMBLY TABLE NO - 10

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : RADIATOR MOUNTING ASSEMBLY TABLE NO - 10

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CYLINDER BLOCK 1 1673142
2 ENGINE PEDASTAL FRONT LEFT SIDE 1 93173422
3 ENGINE PEDASTAL FRONT RIGHT SIDE 1 93173410
4 PLAIN WASHER 14X28X3 6 1162974
5 SPRING WASHER A14 6 1163231
6 HEX SECREW M14X35 2 1169014
7 HEX BOLT M14X2X65 4 1245089
8 Radiator Mtg. Frame Left 1 93173550
9 Radiator Mtg. Frame Right 1 93173549
10 HEX SCREW M8*30 6 2671761
11 PUNCHED WASHER A9-ZP 12 1167169
12 SPRING WASHER A-8 ‘FLAT’,BP, 7 1163190
13 HEX NUT M8 10 1161453
14 Intermediate Support 1 93175145
15 HEX SCREW M10*25 4 2671414
16 SPRING WASHER A-10 ‘FLAT’,BP, 8 1163218
17 MCD WASHER 10.5 8 1162895
18 Radiatotr Assy( Cu ) 1 93174748
19 Rubber Pad 2 93173446
20 HEX NUT M10,B8,BP, 4 1161465
21 RADIATOR PRESSURE CAP 1 93182198
22 RECOVERY BOTTLE 1
23 HOLDING STRIP LEFT 1 93179485
24 HOLDING STRIP RIGHT 1 93179473
25 RUBBER WASHER 2 93175017
26 SPECIAL WASHER 9x21x3 4 1384569
27 EXH.MANIFOLD ASSY 1 93175534 ONLY FOR 621 ES
27* EXH.MANIFOLD ASSY 1 1671522 ONLY FOR 461 ES
28 HEX. SCREW M8X25 SFS 2064 M8.8 1 2671530

Page No. 28
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : WATER PUMP ASSEMBLY TABLE NO - 11

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : WATER PUMP ASSEMBLY TABLE NO - 11

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CYLINDER BLOCK 1 1673142
2 GASKET WATER PUMP 1 1671947
3 BACK PLATE OF WATER PUMP 1 1671923
4 GASKET WATER PUMP( BACK PLATE) 1671935
5 WATER PUMP ASSEMBLY 1 1671870 93260276
6 HEX. SCREW M8X55 DIN 931 8.8 3 2671610
7 SEAL RING A 18X22 DIN 7603-CU. 3 1162690
8 HESOC PLUG M18X1.5 DIN 908-5.8 2 93181704
9 ‘O’ RING 25X5 EPDM DIN 3770 2 2671918
10 PIPE 1 1672010
11 THERMOSTAT HOUSING 1 1671996
12 CYLINDER HEAD ASSY 1 1670360 93178195
13 GASKET WATER RETURN 1 1672009
14 HEX. SCREW M8X25 SFS 2064 M8.8 5 2671530
15 HEX. SCREW M8X75 SFS 2063 M8.8 1 2671633
16 GASKET - THERMOSTAT 1 1671984
17 THERMOSTAT 1 1671595
18 WATER RETURN PIPE 1 1671972
19 HE SOC SCREW M10X25 SFS 2219 8.8 2 2671414
20 SEAL RING A 14X18 DIN 7603-CU 1 1162597
21 WATER TEMP SENSOR CUM SWITCH 1 93175984
22 Radiatotr Assy( Cu ) 1 93174748
23 HOSE CLAMP A60 4 1150492
24 WATER OUTLET HOSE 1 93173483
25 WATER INLET HOSE 1 93173471
26 PULLY WATER PUMP 1 94041367
27 RADIATOR PUSHER FAN- 19" 1 93173732
28 SPRING WASHER A-8 ‘FLAT’,BP, 4 1163190
29 COGGED V-BELT-AV13X 1280 1 96132534

Page No. 30
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : SOLENNOID & ACCELERATOR ASSEMBLY MOUNTING TABLE NO - 12

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : SOLENNOID & ACCELERATOR ASSEMBLY MOUNTING TABLE NO - 12

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 FUEL INJECTION PUMP 45 KVA 1 93174360 ONLY FOR 621 ES
1* FUEL INJECTION PUMP 30 KVA 1 93174396 ONLY FOR 461 ES
2 CYLINDER BLOCK 1 1673142
3 MOUNTING BRACKET FOR SOLENOID 1 93173276
4 SPRING WASHER A12 1 1163220
5 HEX SCREW M12X25 FOR BRACKET MTG. 1 1242556
6 SOLENOID ASSY 1 93250374
7 SPRING WASHER A-8 4 1163190
8 HEX SCREW M8X16 4 2671270
9 HEX NUT M6 FOR LINK 1 1161441
10 LINK FOR SOLENIOD 1 93171115
11 MACHINED WASHER 8.4 3 1162858
12 SPLIT PIN DIA 2X16, IS:549 3 1242635
13 CYLINDER HEAD ASSY 1 1670360 93178195
14 LIFTING EYE FOR CYL. HEAD 1 1670463
15 ACCELATOR LEVER BKT. 1 93173264 93182113
16 HEX.SCREW M10X25 SFS 2064 M8.8 6 2671414
17 HAND ACCELATOR ASSY 1 93174852

Page No. 32
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : ALTRNATOR & STARTER MOTOR MOUNTING TABLE NO - 13

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 461 ES/ 621 ES APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : ALTRNATOR & STARTER MOTOR MOUNTING TABLE NO - 13

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 FLYWHEEL HOUSING 1 93181157 93178869
2 STUD M10X45,A8.8,BP, 3 1611574
3 GASKET FOR STARTER MOTOR 1 93181200
4 STARTER MOTOR 1 1461060
5 SPRING WASHER A10 1 1163218
6 HEX NUT M10 1 2671645
7 GEAR HOUSING 1 1671017
8 ALTERNATOR MOUNTING BRACKET 1 93174724
9 HEX BOLT M8X90 2 96132595
10 SPECIAL WASHER 9 X 21 X 3 3 1384569
11 SPRING WASHER A8 3 1163190
12 HEX NUT M8 2 1161453
13 ALTERNATOR WITH PULLEY 1 93101078
14 BUSH 1 93174736
15 HEX BOLT M10X120 1 1164673
16 MACHINED WASHER A10.5 1 1162895
17 ADJUSTING LATCH 1 93181418
18 HEX SCREW M 8X30 1 1160904
19 HEX SCREW M8X35 1 1160254
20 STARTER SWITCH + KEY PAIR 1 1269252
21 ELCTRICAL OIL PRESSURE GAUGE Ø 60 1 93173719
22 WATER TEMP. GAUGE (TYPE) Ø 60 1 93174281
23 AMMETER Ø 52 (115 ST.) 1 93172200
24 ELCTRICAL HOUR CUM RPM GAUGE Ø 85 1 93173793

Page No. 34
ADDRESS OF REGIONAL OFFICES

1. HARYANA Plot No. 4, 14/3, Securico House, Mathura Road 0129-3242770

Faridabad - 121003 (Haryana)

2. WESTERN UP Plot No. 4, 14/3, Securico House, Mathura Road 0129-2259901

Faridabad - 121003 (Haryana)

3. CENTRAL UP 44A, 2nd Floor, Laxmi Plaza, Cantt. Road, 0522-2629351

Burlington Chauraha, Lucknow (UP) 2629545,2200416

4. BIHAR/ORISSA/ A/9, Vivekananda Park, Near Alpana Market

JHARKHAND (Opp. Sona Aptt.) Patliputra Colony, 0612-2262413
Patna - 800 013 (Bihar) 0612-2275502

5. RAJASTHAN Itarana Road, Alwar-301 001 (Raj.) 0144-2332781/82

6. M. P. Plot No. 1, Sector-D, Industrial Area, 07480-3204028

Mandideep-462046 Distt. Raisan. (M.P.) 407680-84

7. ANDHRA H-13/313, 3rd Floor, Minerva Complex, S. D. Road 040-32426652

PRADESH Secunderabad-500 003 (A.P) 040-27892203

8. GUJARAT 302, Sears Towers, Gulbai Tehra, off C.G. Road, , 079-30028956
Panchwati, Ahmedabad-380006 (Gujarat). 079-32502688

9. MAHARASHTRA C-3/16A, Surtyaloknagri, Pune - Sholapur Road, 09881195584

Hadapsar Pune-411013, (Maharashtra)

10. KARNATAKA No. 2, 3rd Floor, 5th Main, CHBCS 1st Layout, next to BDA 080-32528133
Complex Abv SBI Vijaynagar, Bangalore-560 040 (Karnataka)

11. TAMILNADU Huzur Gardens, Senbium, Chennai - 600 011 044-32536533

Tamilnadu

12. WEST BENGAL 100/1B, Ashutosh Mukherjee, Road, Bhawanipore,

Near Netaji Bhawan Metro Station, Kolkata-700025

13. KERALA No. MP/IX/524A, Vadakkedath Complex, Nettoor, Maradu,

Cochin - 682 302

14 . ODISHA Flat No. 202, Block-A, Venus Royal Hyde

Rasulgarh, Bhubaneshwar