Professional Documents
Culture Documents
2007-1
YEAR MODEL MODEL NUMBER SERIAL NUMBER
2007 All All All
TABLE OF CONTENTS
Page
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IDLE SPEED SCREW ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MINI Z™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SKANDIC® TUNDRA® 300F / FREESTYLE™ SESSION™ 300F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SKANDIC LT 440F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FREESTYLE SESSION 550 F / FREESTYLE PARK™ 550 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FREESTYLE BACKCOUNTRY™ 550 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EXPEDITION® SPORT 550 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
MXZ® 550 F / MXZ X 550F / GSX® 550 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GTX† 550 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SUMMIT® 550 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SUMMIT 550 F (EUROPE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SKANDIC WT 550F / SKANDIC SWT 550F / SKANDIC SUV 550F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MXZ TRAIL 500 SS / MXZ ADRENALINE 500 SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
GSX SPORT 500 SS / GTX SPORT 500 SS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SKANDIC WT 600 / SKANDIC SUV 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MXZ ADRENALINE 600 HO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SUMMIT ADRENALINE 600 HO SDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SUMMIT ADRENALINE 600 HO SDI (EUROPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
MXZ ADRENALINE 600 HO SDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EXPEDITION TUV 600 HO SDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MXZ X 600 HO SDI / MXZ BLIZZARD™ 600 HO SDI / MXZ X-RS™ 600 HO SDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
MXZ RENEGADE® 600 HO SDI / MXZ RENEGADE X® 600 HO SDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GSX SPORT 600 HO SDI / GSX LIMITED 600 HO SDI / GTX SPORT 600 HO SDI / GTX LIMITED 600 HO SDI . 24
MXZ ADRENALINE 800 HO PTEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MXZ X 800 HO PTEK / MXZ BLIZZARD 800 HO PTEK / MXZ X-RS 800 HO PTEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MXZ RENEGADE 800 HO PTEK — 1.25” TRACK / MXZ RENEGADE X 800 HO PTEK — 1.25” TRACK. . . . . . . . . . . 27
MXZ RENEGADE X 800 HO PTEK — 1.75” TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
GSX LIMITED 800 HO PTEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
GTX LIMITED 800 HO PTEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SUMMIT ADRENALINE 800R PTEK 144” & 151” / SUMMIT X 800R PTEK 144” & 151” / SUMMIT X-RS 800R
PTEK 151” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SUMMIT X 800R PTEK 159” / SUMMIT X-RS 800R PTEK 159” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SUMMIT X-RS 800R PTEK 151” (EUROPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
LEGEND™ TRAIL 4-TEC® V-800 / LEGEND TOURING 4-TEC V-800 / EXPEDITION SPORT 4-TEC V-800 /
SKANDIC TUNDRA 4-TEC V-800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
EXPEDITION TUV 4-TEC V-800 / SKANDIC SWT 4-TEC V-800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SUMMIT HIGHMARK†† 1000 SDI / SUMMIT HIGHMARK X 1000 SDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SUMMIT HIGHMARK 1000 SDI (EUROPE) / SUMMIT HIGHMARK X 1000 SDI (EUROPE) . . . . . . . . . . . . . . . . . . . . . . . . . 37
MACH Z® ADRENALINE 1000 SDI / MACH Z X 1000 SDI / MX Z RENEGADE 1000 SDI / MX Z RENEGADE X
1000 SDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2 / 39 2007-1 Service
IDLE SPEED SCREW Press the start button to wake up the ECM.
ADJUSTMENT Press the Read Data button.
NOTE: This operation performs a reset of Click on Setting tab.
the values in the ECM. Push the Reset button in the Throttle
This reset is very important. The setting of the Opening section box.
TPS will determine the basic parameters for The following message will be displayed: Make
all fuel mapping and several ECM calculations sure the idle screw is not in contact with the
in idle speed control of the engine. throttle stopper. Click OK to continue.
CAUTION: An improperly set TPS may lead Follow instructions and click OK.
to poor engine performance. Another message will appear to ask you to
Remove the air intake silencer. perform an ECU tracking shut down to save the
Disconnect the air valve connector. changes into the ECU permanent memory.
Remove the tether cord cap from the DESS
post and wait until the message disappears
before reinserting the tether cord cap.
Power up the ECM by pushing the START/RER
button momentarily.
The throttle opening displayed in B.U.D.S.
should be 0.00 (0.05 maximum).
If TPS is not within the allowed range
while resetting the Closed Throttle, the
ECM will generate a fault code and will
not accept the setting.
Now, the idle speed screw has to be adjusted. To
do this, screw in the idle speed screw until B.U.D.S.
throttle opening displays appropriate value.
Ensure to save new data by clicking on
mbg2006-002-001_a the Write Data button.
If throttle cable has been loosened during the
Unscrew idle speed screw [1] until the throttle procedure, adjust throttle cable.
body plate stop lever rests against its zero Reinstall all removed parts. Start engine
position stopper screw (capped screw) [2]. If and make sure it operates normally through
necessary, loosen the throttle cable. Open throttle its full engine RPM range.
approximately one quarter then quickly release.
Repeat 2 - 3 times to settle throttle plate.
CAUTION: Never attempt to adjust the zero
position stopper screw (the capped one).
Use the vehicle communication kit (VCK) with
B.U.D.S. to perform this adjustment.
Select the vehicle’s protocol in Choose Protocol
from the MPI menu. The protocol is KW 2000.
Remove the protective cap from the 6 pin
connector on the vehicle.
Connect the B.U.D.S. harness 6 pin adapter
directly to the 6 pin vehicle connector.
Turn the engine shutdown switch to the
engine off position.
Insert the grey DESS cap (P/N 529 035 896).
Service 2007-1 3 / 39
MINI Z™
Carburetion
(Refer to appropriate Specification Booklet
for part numbers)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Calibration
⇓
68 58
Main jet 1
(H99101ZH70680) (H99101ZH70580)
Mixture screw 2.0 —
Float
level
mm 13.7 — Carburetion
RPM
Idle
± 200
1400 — (Refer to appropriate Specification
Booklet for part numbers)
____________________________________________
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Calibration
⇓
SKANDIC® TUNDRA® 300F /
FREESTYLE™ SESSION™ 300F Main jet
Jet needle
200 195 185
6DH4
160 150 140 1
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Pilot jet 40 1
Clutching
⇓ Mixture screw 2.0 1.0 —
part numbers)
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Clutching ⇓
10000 ft
1200 m
1800 m
2400 m
3000 m
Altitude ⇒
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Temperature
Spring Brown (417 127 061)
⇓
Spring Kg ± 0.7
0.0
tension lb ± 1.5 -40°C —
220 210 200 180 170 160
Cam angle -40°F
44° (417 126 574)
(degrees) -30°C —
210 200 190 170 160 150
-20°F
-20°C —
200 195 185 160 150 140
CAUTION: These adjustments are guidelines -4°F
-10°C
only. Specific adjustments vary with 14°F
195 190 180 155 145 135 —
4 / 39 2007-1 Service
SKANDIC LT 440F
Drive Pulley
Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea (Refer to appropriate Specification Booklet
Clutching
⇓ for part numbers)
Spring Silver/Black (M140032) Purple (M207758A)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Weight (417 003 900)
Calibration
Engagement
RPM ± 100
3200 ⇓
Maximum Main jet 180 170 155 145 130 120 2
6900
RPM ± 100
Jet needle 6DGY12 2
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Pilot jet 50 2
Clutching ⇓ Mixture screw 1.0 1.75 2.0 2
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Temperature
⇓
-40°C PTO
190 180 165 155 140 130
-40°F MAG
-30°C PTO
185 175 160 150 135 125
-20°F MAG
-20°C PTO
180 170 155 145 130 120
-4°F MAG
-10°C PTO
175 165 150 140 125 115
14°F MAG
0°C PTO
170 160 145 135 120 110
32°F MAG
10°C PTO
165 155 140 130 120 110
50°F MAG
20°C PTO
165 155 140 130 120 110
70°F MAG
Service 2007-1 5 / 39
FREESTYLE SESSION 550 F /
FREESTYLE PARK™ 550 F
Drive Pulley Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
(Refer to appropriate Specification Booklet
Level
Sea
Clutching
for part numbers)
⇓
10000 ft
Spring Purple/Yellow (415 015 300) Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Block (417 118 100) Calibration
Weight
3 x 2 x (417
5 x 2 x ⇓
(417 114 400) 114 400) 1 x (417 114 400)
(refer to photo (417 114 (417 114 Main jet 190 180 170 150 120 105 2
1 x 1 x (417 1 x (417 120 400)
on page 2) 400) 400)
(417 120 400) 120 400)
Jet needle 6BFY46 2
Capsule 1 x (417 114 500)
Needle position 3 2 —
Engagement
3300 3400 3600
RPM ± 100
Slide cut-away 2.5 2
Maximum
6900
RPM ± 100 Pilot jet 45 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Altitude ⇒
Sea
Float mm —
Clutching ⇓ 23.9
level
RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Idle throttle
Spring Kg ± 0.7 —
0.0 valve position 1.5 1.6 1.7 1.8 2.0 2.3
tension lb ± 1.5
(mm)
Cam angle
44° (417 126 574)
(degrees)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Qty
Temperature
for proper jetting.
⇓
-40°C PTO
200 190 180 160 130 115
Additional Information -40°F
-30°C
MAG
PTO
10000 ft
-20°F MAG
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
-4°F MAG
Infos. ⇓
-10°C PTO
14°F MAG
Reverse 180 170 160 140 110 95
0°C PTO
Connector (515 174 700)
(515 174 800) 32°F MAG
(refer to photo Connect to ECM
on page 2) 10°C PTO
50°F MAG
170 160 150 130 100 85
20°C PTO
70°F MAG
6 / 39 2007-1 Service
FREESTYLE BACKCOUNTRY™ 550 F
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
Carburetion
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Yellow/Yellow (414 748 600) for part numbers)
Block (417 118 100)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
1 x
Sea
Qty
3 x 2 x (417 (417 Calibration
Weight 1 x 5 x 2 x
(417 114 400) 114 400) 114 400) ⇓
(refer to photo (417 120 (417 114 (417 114
1 x 1 x (417 1 x
on page 2) 400) 400) 400)
(417 120 400) 120 400) (417 120 Main jet 190 180 170 150 120 105 2
400)
Jet needle 6BFY46 2
Capsule 1 x (417 114 500)
Engagement Needle position 3 2 —
3300 3400 3600
RPM ± 100
Slide cut-away 2.5 2
Maximum
6900
RPM ± 100 45 2
Pilot jet
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Sea
Float
Clutching ⇓ level
mm 23.9 —
RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.5 1.6 1.7 1.8 2.0 2.3 —
tension lb ± 1.5
Cam angle (mm)
44° (417 126 574)
(degrees)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Qty
Temperature
for proper jetting.
⇓
-40°C PTO
Additional Information -40°F
-30°C
200 190 180 160 130 115
MAG
PTO
10000 ft
1200 m
1800 m
2400 m
3000 m
-20°F MAG
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
-20°C PTO
Infos. ⇓ -4°F MAG
-10°C PTO
Reverse 14°F MAG
180 170 160 140 110 95
Connector (515 174 700) 0°C PTO
(515 174 800) 32°F MAG
(refer to photo Connect to ECM
on page 2) 10°C PTO
50°F MAG
170 160 150 130 100 85
20°C PTO
70°F MAG
Service 2007-1 7 / 39
EXPEDITION® SPORT 550 F
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
Carburetion
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Yellow/Yellow (414 748 600) for part numbers)
Block (417 118 100)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
2 x 1 x
Sea
Qty
3 x (417 (417 Calibration
Weight 1 x 5 x 3 x
(417 114 400) 114 400) 114 400) ⇓
(refer to photo (417 120 (417 114 (417 114
1 x 1 x 1 x
on page 2) 400) 400) 400)
(417 120 400) (417 120 (417 120 Main jet 190 180 170 150 120 105 2
400) 400)
Jet needle 6BFY46 2
Capsule 1 x (417 114 500)
Engagement Needle position 3 2 —
2700 2800 2900 3000
RPM ± 100
Slide cut-away 2.5 2
Maximum
6900
RPM ± 100 45 2
Pilot jet
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Sea
Float
Clutching ⇓ level
mm 23.9 —
RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.5 1.6 1.7 1.8 2.0 2.3 —
tension lb ± 1.5
Cam angle (mm)
44° (417 126 574)
(degrees)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
Qty
Temperature
for proper jetting.
⇓
-40°C PTO
Additional Information -40°F
200 190 180 160 130 115
MAG
-30°C PTO
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
-20°F MAG
600 m
Level
-20°C PTO
Infos. ⇓ -4°F MAG
-10°C PTO
Reverse 14°F MAG
180 170 160 140 110 95
Connector (515 174 700) 0°C PTO
(515 174 800) 32°F MAG
(refer to photo Connect to ECM
on page 2) 10°C PTO
50°F MAG
170 160 150 130 100 85
20°C PTO
70°F MAG
8 / 39 2007-1 Service
MXZ® 550 F /
MXZ X 550F /
GSX® 550 F
Carburetion
Drive Pulley (Refer to appropriate Specification Booklet
10000 ft
Altitude ⇒ for part numbers)
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
10000 ft
⇓ Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Spring Purple/Yellow (415 015 300) Calibration
⇓
Block (417 118 100)
2 x 1 x (417 Main jet 260 250 240 220 190 175 2
Weight 5 x 3 x
(417 114 400) 114 400)
(refer to photo 1 x (417 120 400) (417 114 (417 114 Jet needle 6BCY40 2
1 x 1 x (417
on page 2) 400) 400)
(417 120 400) 120 400) Needle position 4 3 —
Capsule 1 x (417 114 500)
Slide cut-away 2.5 2
Engagement
3500 3600 3800
RPM ± 100 Pilot jet 45 2
Maximum
7000 Mixture screw 2.0 1.5 1.0 2
RPM ± 100
mm 23.9 —
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
level
Level
Altitude ⇒
Sea
RPM —
Idle 1650
Clutching ⇓ ± 200
Idle throttle
Spring Brown (417 127 061) valve position 1.6 1.7 1.8 1.9 2.1 2.4 —
(mm)
Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle
(degrees)
44°-40° (417 127 038) Main Jet Chart
(Refer to last page table for part numbers)
CAUTION: These adjustments are guidelines
10000 ft
only. Specific adjustments vary with Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
temperature, altitude and snow condition. Temperature
Always observe spark plug condition ⇓
for proper jetting. -40°C
270 260 250 230 200 185
PTO
-40°F MAG
-30°C PTO
195 180
Additional Information -20°F
-20°C
260 250 240 220
MAG
PTO
190 175
-4°F MAG
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Service 2007-1 9 / 39
GTX† 550 F
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
Carburetion
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Blue/Orange (414 639 000) for part numbers)
Block (417 118 100)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
2 x 1 x
Sea
Qty
(417 114 (417 Calibration
Weight 1 x 5 x 4 x 3 x
400) 114 400) ⇓
(refer to photo (417 120 (417 114 (417 114 (417 114
1 x 1 x
on page 2) 400) 400) 400) 400)
(417 120 (417 120 Main jet 260 250 240 220 190 175 2
400) 400)
Jet needle 6BCY40 2
Capsule 1 x (417 114 500)
Engagement Needle position 4 3 —
3000 3100 3200 3300
RPM ± 100
Slide cut-away 2.5 2
Maximum
7000
RPM ± 100 Pilot jet 45 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Sea
Float
Clutching ⇓ level
mm 23.9 —
RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.6 1.7 1.8 1.9 2.1 2.4 —
tension lb ± 1.5
(mm)
Cam angle
44°-40° (417 127 038)
(degrees)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Qty
Temperature
for proper jetting.
⇓
-40°C PTO
Additional Information -40°F
270 260 250 230 200 185
MAG
-30°C PTO
195 180
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
-20°F MAG
600 m
Level
-20°C PTO
190 175
Infos. ⇓ -4°F MAG
-10°C PTO
215 185 170
Reverse 14°F MAG
250 240 230
Connector (515 174 700) 0°C PTO
(515 174 800) 210 180 165
(refer to photo Connect to ECM 32°F MAG
on page 2) 10°C PTO
205 175 160
50°F MAG
240 230 220
20°C PTO
200 170 155
70°F MAG
10 / 39 2007-1 Service
SUMMIT® 550 F
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
Carburetion
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Purple/Yellow (415 015 300) for part numbers)
Block (417 118 100)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
2 x 1 x
(417 (417 Calibration
Weight 1 x 3 x 2 x
(refer to photo
114 400) 114 400)
(417 120
5 x (417 114
(417 114 (417 114 ⇓
1 x 1 x 400)
on page 2) 400) 400) 400) Main jet 260 250 240 220 190 175 2
(417 120 (417 120
400) 400)
Jet needle 6BCY40 2
Capsule 1 x (417 114 500)
Needle position 4 3 —
Engagement
3500 3600
RPM ± 100 Slide cut-away 2.5 2
Maximum
7000
RPM ± 100 Pilot jet 45 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Altitude ⇒
Sea
Float mm —
23.9
Clutching ⇓ level
RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.6 1.7 1.8 1.9 2.1 2.4 —
tension lb ± 1.5
(mm)
Cam
angle 44°-40° (417 127 038)
(degrees)
Main Jet Chart
CAUTION: These adjustments are guidelines (Refer to last page table for part numbers)
only. Specific adjustments vary with
10000 ft
temperature, altitude and snow condition. Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Always observe spark plug condition Temperature
for proper jetting. ⇓
-40°C PTO
270 260 250 230 200 185
-40°F MAG
Additional Information -30°C
-20°F
195 180
PTO
MAG
260 250 240 220
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
-20°C PTO
2000 ft
6000 ft
8000 ft
600 m
190 175
Level
Altitude ⇒
Sea
-4°F MAG
Infos. ⇓ -10°C
215 185 170
PTO
14°F MAG
250 240 230
Reverse 0°C PTO
210 180 165
Connector (515 174 700) 32°F MAG
(515 174 800) 10°C PTO
(refer to photo Connect to ECM 205 175 160
on page 2) 50°F MAG
240 230 220
20°C PTO
200 170 155
70°F MAG
Service 2007-1 11 / 39
SUMMIT 550 F (EUROPE)
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
Carburetion
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Purple/Yellow (415 015 300) for part numbers)
Block (417 118 100)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
2 x 1 x
Sea
Qty
3 x (417 (417 Calibration
Weight 1 x 4 x 3 x
(417 114 400) 114 400) 114 400)
(refer to photo (417 120 (417 114 (417 114 ⇓
1 x 1 x 1 x
on page 2) 400) 400) 400)
(417 120 400) (417 120 (417 120 Main jet 260 250 240 220 190 175 2
400) 400)
Jet needle 6BCY40 2
Capsule 1 x (417 114 500)
Engagement Needle position 4 3 —
3500 3600 3700 3800 3900
RPM ± 100
Maximum Slide cut-away 2.5 2
7000
RPM ± 100
Pilot jet 45 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Sea
Float
Clutching ⇓ level
mm 23.9 —
RPM —
Spring Brown (417 127 061) Idle 1650
± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.6 1.7 1.8 1.9 2.1 2.4 —
tension lb ± 1.5
Cam angle (mm)
44° 40° (417 127 038)
(degrees)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Qty
Temperature
for proper jetting.
⇓
-40°C PTO
Additional Information -40°F
-30°C
270 260 250 230 200 185
MAG
PTO
195 180
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
-20°F MAG
2000 ft
6000 ft
8000 ft
600 m
Level
-20°C PTO
190 175
Infos. ⇓ -4°F MAG
-10°C PTO
215 185 170
Reverse 14°F MAG
250 240 230
Connector (515 174 700) 0°C PTO
(515 174 800) 210 180 165
(refer to photo Connect to ECM 32°F MAG
on page 2) 10°C PTO
205 175 160
50°F MAG
240 230 220
20°C PTO
200 170 155
70°F MAG
12 / 39 2007-1 Service
SKANDIC WT 550F /
SKANDIC SWT 550F /
SKANDIC SUV 550F
Drive Pulley Carburetion
10000 ft
Altitude ⇒ (Refer to appropriate Specification Booklet
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Spring Yellow/Green (414 742 100)
Level
Sea
Qty
Calibration
Block (417 118 100)
⇓
4 x 3 x 2 x 1 x
(417 (417 (417 (417 Main jet 190 180 170 150 140 130 2
Weight 5 x 3 x
114 400) 114 400) 114 400) 114 400)
(refer to photo (417 114 (417 114
1 x 1 x 1 x 1 x Jet needle 6DH4 2
on page 2) 400) 400)
(417 120 (417 120 (417 120 (417 120
400) 400) 400) 400) Needle position 2 1 —
mm 23.9 —
10000 ft
level
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
RPM —
Idle 1650
± 200
Clutching ⇓
Idle throttle
valve position 1.6 1.7 1.8 1.9 2.0 2.1 —
Spring Gold/Blue/Blue (417 119 100) (mm)
Spring Kg ± 0.7
8.0 kg (17.6 lb)
tension lb ± 1.5
Cam angle
(degrees)
40°- 35° (M140049) Main Jet Chart
(Refer to last page table for part numbers)
CAUTION: These adjustments are guidelines
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
only. Specific adjustments vary with
600 m
Level
Sea
Qty
temperature, altitude and snow condition. Temperature
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
-10°C PTO
600 m
Level
14°F MAG
Infos. ⇓ 0°C
170 160 150 130 120 110
PTO
32°F MAG
Reverse 10°C PTO
160 150 140 120 110 100
Connector (515 174 700) 50°F MAG
(515 174 800)
(refer to photo Connect to ECM 20°C PTO
150 140 130 110 100 90
on page 2) 70°F MAG
Service 2007-1 13 / 39
MXZ TRAIL 500 SS /
MXZ ADRENALINE 500 SS
Drive Pulley
Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
(Refer to appropriate Specification Booklet
⇓
Pink/White
for part numbers)
Spring Green/White (417 222 371)
(414 991 400)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Ramp (417 222 515) (412)
Level
Sea
Qty
Calibration Calibration
3 4 5 4
Screw Position ⇓
(417 004 309)
Pin (417 004 308) (Solid) Main jet 360 340 320 300 280 250 2
(Hollow)
Engagement
3800 3900 4100 Jet needle 9DGM15-58 2
RPM ± 100
Maximum Needle position 1 —
8000
RPM ± 100
Slide cut-away 2.0 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Temperature
⇓
-40°C PTO
390 370 350 330 300 280
-40°F MAG
-30°C PTO
380 350 330 310 290 270
-20°F MAG
-20°C PTO
360 340 320 300 280 250
-4°F MAG
-10°C PTO
350 330 300 280 260 240
14°F MAG
0°C PTO
330 310 290 270 250 230
32°F MAG
10°C PTO
320 300 270 250 230 210
50°F MAG
20°C PTO
300 280 260 240 220 200
70°F MAG
14 / 39 2007-1 Service
GSX SPORT 500 SS /
GTX SPORT 500 SS
Drive Pulley Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
(Refer to appropriate Specification Booklet
Level
Sea
Clutching
for part numbers)
⇓
10000 ft
Spring Purple/Pink (414 949 500) Pink/White (414 991 400) Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Ramp (417 222 515) (412) Calibration
Calibration
4 5 6 4 5 6
⇓
Screw Position
Main jet 360 340 320 300 280 250 2
Pin (417 004 308) (Solid) (417 004 309) (Hollow)
Engagement Jet needle 9DGM15-58 2
3400 3900
RPM ± 100 —
Needle position 1
Maximum
8000
RPM ± 100 Slide cut-away 2.0 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Altitude ⇒
Level
Sea
10000 ft
Always observe spark plug condition Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
for proper jetting. Temperature
⇓
-40°C PTO
390 370 350 330 300 280
-40°F MAG
-30°C PTO
380 350 330 310 290 270
-20°F MAG
-20°C PTO
360 340 320 300 280 250
-4°F MAG
-10°C PTO
350 330 300 280 260 240
14°F MAG
0°C PTO
330 310 290 270 250 230
32°F MAG
10°C PTO
320 300 270 250 230 210
50°F MAG
20°C PTO
300 280 260 240 220 200
70°F MAG
Service 2007-1 15 / 39
SKANDIC WT 600 /
SKANDIC SUV 600
Drive Pulley
Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
(Refer to appropriate Specification Booklet
⇓
for part numbers)
Spring Yellow/Red (414 993 000)
Altitude ⇒
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Ramp (417 222 444) (600)
600 m
Level
Sea
Qty
Calibration
3 4 5 2 3 4
Calibration
Screw Position
⇓
(417 222 595)
(Hollow-Threaded) Main jet 330 300 280 250 230 200 2
Pin (417 222 594) (Solid-Long)
1 x (206 262 099)
set screw Jet needle 6DGL24 2
Engagement Needle
2800 3000 3 —
RPM ± 100 position
Maximum
7100 Slide cut-away 2.5 2
RPM ± 100
Pilot jet 40 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Qty
Temperature
⇓
-40°C PTO
350 320 300 270 250 220
-40°F MAG
-30°C PTO
340 310 290 260 240 210
-20°F MAG
-20°C PTO
330 300 280 250 230 200
-4°F MAG
-10°C PTO
320 290 270 240 220 190
14°F MAG
0°C PTO
310 280 260 230 210 180
32°F MAG
10°C PTO
300 270 250 220 200 170
50°F MAG
20°C PTO
290 260 240 210 190 160
70°F MAG
16 / 39 2007-1 Service
MXZ ADRENALINE 600 HO
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
Carburetion
⇓
Spring Purple/Blue (415 034 900) Green/Blue (414 768 200) (Refer to appropriate Specification Booklet
Ramp (417 222 596) (410)
for part numbers)
Calibration
Altitude ⇒
10000 ft
3 4 5 3 4 5
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Screw Position
Level
Sea
Qty
417 004
(417 222 477) (Hollow) Calibration
Pin 308
(Solid)
4 x (206 260 699) set screw ⇓
Engagement Main jet 380 360 340 320 290 270 2
3800 3900 4000 4100 4200
RPM ± 100
Maximum Jet needle 9DHI14-58 9DHI12-58 2
8000
RPM ± 100
Needle position 1 2 —
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Temperature
⇓
-40°C PTO
410 390 370 340 320 300
-40°F MAG
-30°C PTO
400 370 350 330 300 280
-20°F MAG
-20°C PTO
380 360 340 320 290 270
-4°F MAG
-10°C PTO
370 340 320 300 280 250
14°F MAG
0°C PTO
350 330 300 280 260 250
32°F MAG
10°C PTO
340 320 290 270 250 220
50°F MAG
20°C PTO
320 300 280 250 230 210
70°F MAG
Service 2007-1 17 / 39
SUMMIT ADRENALINE 600 HO SDI
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Spring Blue/Yellow (414 689 500) Violet/Green (415 015 400)
Driven Pulley
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Clutching ⇓
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Description
⇓
Recalibrate ECM (refer to page 2 for procedure A) (refer to page 2 for procedure B)
43T lower sprocket to get a 45T lower sprocket to get a chaincase
Sprocket
chaincase ratio of 19/43 ratio of 19/45
RAVE fully screwed-in bring screw flush with cap
18 / 39 2007-1 Service
SUMMIT ADRENALINE 600 HO SDI (EUROPE)
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Blue/Yellow
Spring Violet/Green (415 015 400)
(414 689 500)
Driven Pulley
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Clutching ⇓
Black
Spring Violet (414 978 300)
(417 126 687)
Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle 44° (anodized) 40° (anodized)
(degrees) (417 126 445) (417 126 591)
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Description ⇓
Recalibrate ECM (refer to page 2 for procedure A) refer to page 2 for procedure B)
Service 2007-1 19 / 39
MXZ ADRENALINE 600 HO SDI
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Spring Blue/Yellow (414 689 500) Violet/Green (415 015 400)
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Clutching ⇓
Additional Information
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Infos. ⇓
20 / 39 2007-1 Service
EXPEDITION TUV 600 HO SDI
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Clutching Sea
⇓
Spring Yellow/Green (414 742 100) Violet/Yellow (415 015 300)
Driven Pulley
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Clutching ⇓
Additional Information
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Infos. ⇓
Service 2007-1 21 / 39
MXZ X 600 HO SDI /
MXZ BLIZZARD™ 600 HO SDI /
MXZ X-RS™ 600 HO SDI
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Spring Blue/Orange (414 639 000) Violet/Yellow (415 015 300)
Driven Pulley
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Clutching ⇓
Additional Information
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Infos. ⇓
22 / 39 2007-1 Service
MXZ RENEGADE® 600 HO SDI /
MXZ RENEGADE X® 600 HO SDI
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Spring Blue/Orange (414 639 000) Violet/Yellow (415 015 300)
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Clutching ⇓
Altitude ⇒
Sea
Additional Information
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Infos. ⇓
Service 2007-1 23 / 39
GSX SPORT 600 HO SDI /
GSX LIMITED 600 HO SDI /
GTX SPORT 600 HO SDI /
GTX LIMITED 600 HO SDI
Drive Pulley
10000 ft
Altitude ⇒ 1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Spring Blue/Yellow (414 689 500) Violet/Green (415 015 400)
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Clutching ⇓
Additional Information
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
Infos. ⇓
24 / 39 2007-1 Service
MXZ ADRENALINE 800 HO PTEK
Drive Pulley
Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea (Refer to appropriate Specification Booklet
Clutching
⇓ for part numbers)
Spring Violet/Green (415 015 400)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Ramp (417 222 546) (414)
Calibration
Calibration
Screw Position
3 4 5 3 4 5 ⇓
(417 222 595) Main jet 440 2
Pin (417 222 594) (Solid-Long)
(Long-Threaded)
Engagement Jet needle 9EGI05-58 2
3800
RPM ± 100
Needle position N/A —
Maximum
7950
RPM ± 100
Slide cut-away 2.0 2
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Sea
10000 ft
Altitude ⇒ 1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
for proper jetting.
600 m
Level
Sea
Qty
Temperature
⇓
-40°C PTO
470
-40°F MAG
-30°C PTO
460
-20°F MAG
-20°C PTO
-4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG
Service 2007-1 25 / 39
MXZ X 800 HO PTEK /
MXZ BLIZZARD 800 HO PTEK /
MXZ X-RS 800 HO PTEK
Drive Pulley Carburetion
10000 ft
Altitude ⇒ (Refer to appropriate Specification Booklet
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Spring Violet/Green (415 015 400)
Level
Sea
Qty
Calibration
Ramp (417 222 546) (414)
⇓
Calibration
3 4 5 3 4 5
Screw Position Main jet 440 2
(417 222 595)
Pin (417 222 594) (Solid-Long) Jet needle 9EGI05-58 2
(Long-Threaded)
Engagement —
3800 Needle position N/A
RPM ± 100
Maximum Slide cut-away 2.0 2
7950
RPM ± 100
Pilot jet 17.5 2
—
Driven Pulley Pilot screw 1.5
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
for proper jetting. Temperature
⇓
-40°C PTO
470
-40°F MAG
-30°C PTO
460
-20°F MAG
-20°C PTO
-4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG
26 / 39 2007-1 Service
MXZ RENEGADE 800 HO PTEK — 1.25” TRACK /
MXZ RENEGADE X 800 HO PTEK — 1.25” TRACK
Drive Pulley
Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
(Refer to appropriate Specification Booklet
⇓
for part numbers)
Spring Violet/Green (415 015 400) Green/Violet (414 762 800)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Ramp (417 222 548) (415)
600 m
Level
Sea
Qty
Calibration
3 4 5 3 4 5 Calibration
Screw Position
(417 222 594)
⇓
Pin (417 004 308) (Solid)
(Solid-Long)
Engagement
3800 3900 4000 4100
RPM ± 100 Main jet 440 2
Maximum
7950
RPM ± 100
9EGI05-
Jet needle 2
58
Driven Pulley 10000 ft Needle position N/A —
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Altitude ⇒
Sea
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
10000 ft
600 m
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Level
600 m
Sea
Qty
Level
Altitude ⇒ Temperature
Sea
Infos. ⇓ ⇓
-40°C PTO
19T (504 152 030) or 470
-40°F MAG
21T (504 096 200)
Sprocket 23T (504 091 000) -30°C PTO
to get a ratio of 460
19/43* or 21/43* -20°F MAG
-20°C PTO
*NOTE: Ratios of 19/43 or 21/43 could also be used in deep snow at all altitudes. -4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG
Service 2007-1 27 / 39
MXZ RENEGADE X 800 HO PTEK — 1.75” TRACK
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
(Refer to appropriate Specification Booklet
Level
Sea
Clutching
for part numbers)
⇓
10000 ft
Spring Violet/Green (415 015 400) Green/Violet (414 762 800) Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Ramp (417 222 548) (415) Calibration
Calibration
3 4 5 3 4 5
⇓
Screw Position
Main jet 440 2
Pin (417 004 308) (Solid)
Engagement Jet needle 9EGI05-58 2
3800 4100 4200 4300
RPM ± 100 —
Needle position N/A
Maximum
7950
RPM ± 100 Slide cut-away 2.0 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Altitude ⇒
Level
Sea
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Qty
Temperature
⇓
Additional Information -40°C
470
PTO
-40°F MAG
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
-30°C PTO
Sea
460
-20°F MAG
Infos. ⇓ -20°C PTO
-4°F MAG
19T sprocket
(504 152 030) -10°C PTO
to get a ratio of 19/43* 14°F MAG
Sprocket 21T (504 096 200) 0°C PTO
European Model Only 440
21T 32°F MAG
(504 096 200) 10°C PTO
50°F MAG
*NOTE: Ratio of 19/43 could also be used in deep snow at all altitudes. 20°C PTO
70°F MAG
28 / 39 2007-1 Service
GSX LIMITED 800 HO PTEK
Drive Pulley
10000 ft
Altitude ⇒
Carburetion
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Blue/Green (414 817 700) for part numbers)
Ramp (417 222 546) (414)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Calibration
Qty
Screw Position
3 4 5 3 4 5 Calibration
Pin (417 222 594) (Solid-Long) (417 004 308) (Solid) ⇓
Engagement Main jet 440 2
3600
RPM ± 100
Maximum Jet needle 9EGI05-58 2
7950
RPM ± 100
Needle position N/A —
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Temperature
⇓
-40°C PTO
470
-40°F MAG
-30°C PTO
460
-20°F MAG
-20°C PTO
-4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG
Service 2007-1 29 / 39
GTX LIMITED 800 HO PTEK
Drive Pulley
10000 ft
Altitude ⇒
Carburetion
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Blue/Green (414 817 700) Blue/Pink (414 916 300) for part numbers)
Ramp (417 222 546) (414)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Calibration
Qty
Screw Position
3 4 5 3 4 5 Calibration
Pin (417 222 594) (Solid-Long) (417 004 308) (Solid) ⇓
Engagement Main jet 440 2
3800
RPM ± 100
Maximum Jet needle 9EGI05-58 2
7950
RPM ± 100 Needle
N/A —
position
Slide cut-away 2.0 2
Driven Pulley 10000 ft
Pilot jet 17.5 2
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Qty
Temperature
⇓
-40°C PTO
470
-40°F MAG
-30°C PTO
460
-20°F MAG
-20°C PTO
-4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG
30 / 39 2007-1 Service
SUMMIT ADRENALINE 800R PTEK 144” & 151” /
SUMMIT X 800R PTEK 144” & 151” /
SUMMIT X-RS 800R PTEK 151”
Drive Pulley Carburetion
(Refer to appropriate Specification Booklet
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Violet/Yellow
600 m
Level
Spring Violet/Green (415 015 400)
Sea
Qty
(415 015 300)
Calibration
Ramp (417 222 548) (415)
⇓
Calibration
3 1 3 4 5
Screw Position
1 x (417 222 595) (417 222 595) Main jet 470 2
Pin
(417 222 594) (Hollow-Threaded) (Hollow-Long)
see note 1
(Solid-Long) 1 x (206 262 599) 1 x 6 mm
below
set screw (206 260 699)
Engagement Jet needle 9EGY2-58 2
3800
RPM ± 100 —
Needle position 3
Maximum
RPM ± 100 Slide cut-away 2.0 2
8150
see note 2
below Pilot jet 17.5 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Clutching ⇓
(Refer to last page table for part numbers)
Spring Violet (414 978 300)
10000 ft
Spring Kg ± 0.7 Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
0.0
600 m
Level
tension lb ± 1.5
Sea
Qty
Cam angle Temperature
44° (anodized) (417 126 967)
(degrees) ⇓
-40°C PTO
500
-40°F MAG
CAUTION: These adjustments are guidelines -30°C PTO
490
only. Specific adjustments vary with -20°F MAG
-20°C PTO
temperature, altitude and snow condition. -4°F MAG
Always observe spark plug condition -10°C PTO
14°F MAG
for proper jetting. 0°C PTO
470
32°F MAG
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
70°F MAG
Sea
Infos ⇓
23T
Sprocket (504 152 21T (504 152 754)
506)
Service 2007-1 31 / 39
SUMMIT X 800R PTEK 159” /
SUMMIT X-RS 800R PTEK 159”
Drive Pulley Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m (Refer to appropriate Specification Booklet
Level
Sea
Clutching
for part numbers)
⇓
Violet/
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Spring Yellow
Level
Violet/Green (415 015 400)
Sea
Qty
(415 015 300) Calibration
Ramp (417 222 548) (415) ⇓
Calibration
3 1 2 3 4 5
Screw Position
1 x (417 222 595) (417 222 595) Main jet 470 2
Pin
(417 222 594) (Hollow-Threaded) (Hollow-Threaded)
see note 1
(Solid-Long) 1 x (206 262 599) screw 6 mm
below
set screw (206 260 699)
Jet needle 9EGY2-58 2
Engagement
3800
RPM ± 100 Needle position 3 —
Maximum
RPM ± 100 Slide cut-away 2.0 2
8150
see note 2
below Pilot jet 17.5 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Clutching ⇓
(Refer to last page table for part numbers)
Spring Violet (414 978 300)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
Spring Kg ± 0.7
600 m
Level
0.0
Sea
Qty
tension lb ± 1.5
Temperature
Cam angle
44°-40° (anodized) (417 126 969)
(degrees) ⇓
-40°C PTO
500
-40°F MAG
CAUTION: These adjustments are guidelines -30°C
490
PTO
only. Specific adjustments vary with -20°F MAG
-20°C PTO
temperature, altitude and snow condition. -4°F MAG
Always observe spark plug condition -10°C PTO
14°F MAG
for proper jetting. 0°C PTO
470
32°F MAG
10°C PTO
Additional Information 50°F MAG
20°C PTO
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
70°F MAG
Level
Altitude ⇒
Sea
Infos ⇓
21T
Sprocket (504 152 19T (504 152 752)
754)
32 / 39 2007-1 Service
SUMMIT X-RS 800R PTEK 151” (EUROPE)
Drive Pulley
Carburetion
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Clutching Sea (Refer to appropriate Specification Booklet
⇓ for part numbers)
Violet/
Spring Yellow Violet/Green (415 015 400)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
(415 015 300)
Sea
Qty
Calibration
Ramp (417 222 548) (415)
Calibration
⇓
1 3 4 5
Screw Position
1 x (417 222 595) (417 222 595)
Pin Main jet 470 2
(417 222 594) (Hollow-Threaded) (Hollow-Long)
see note 1
(Solid-Long) 1 x (206 262 599) 1 x 6 mm
below
set screw (206 260 699)
Engagement Jet needle 9EGY2-58 2
3800
RPM ± 100
Maximum Needle position 3 —
RPM ± 100
8150 Slide cut-away 2.0 2
see note 2
below
Pilot jet 17.5 2
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Altitude ⇒
Sea
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
tension lb ± 1.5
600 m
Level
Sea
Qty
Cam angle
44° (anodized) (417 126 967) Temperature
(degrees)
⇓
-40°C PTO
500
CAUTION: These adjustments are guidelines -40°F MAG
-30°C PTO
only. Specific adjustments vary with -20°F
490
MAG
temperature, altitude and snow condition. -20°C PTO
-4°F MAG
Always observe spark plug condition -10°C PTO
for proper jetting. 14°F MAG
0°C PTO
470
32°F MAG
Additional Information 10°C
50°F
PTO
MAG
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
20°C PTO
600 m
Level
Altitude ⇒
Sea
70°F MAG
Infos ⇓
23T
Sprocket (504 152 21T (504 152 754)
506)
Service 2007-1 33 / 39
LEGEND™ TRAIL 4-TEC® V-800 /
LEGEND TOURING 4-TEC V-800 /
EXPEDITION SPORT 4-TEC V-800 /
SKANDIC TUNDRA 4-TEC V-800
Drive Pulley
10000 ft
Altitude ⇒ 1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Spring Red/Yellow (414 817 500)
Driven Pulley
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Clutching ⇓
34 / 39 2007-1 Service
EXPEDITION TUV 4-TEC V-800 /
SKANDIC SWT 4-TEC V-800
Drive Pulley
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Spring Red/Red (414 689 800)
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Clutching ⇓
Service 2007-1 35 / 39
SUMMIT HIGHMARK†† 1000 SDI /
SUMMIT HIGHMARK X 1000 SDI
Drive Pulley (TRA V)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Violet/Yellow
Spring Pink/White (414 991 400)
(415 015 300)
3x (417 222 546)
Ramp (417 222 799) (433)
(414)
Calibration
6 2 3 4 3 4
Screw Position
3 x (417 222 595)
3 x (417 222 812) (Steel lever) (Long-Threaded)
Pin
1 x (417 004 309) (Hollow) 3 x (206 262 599)
set screw
3 x (417 222 671)
Lever (417 222 812) steel lever
(Alu. lever)
Cotter Pin/Pin
3 x (732 958 001)
Screw
Roller Assy 3 x (417 003 900)
Stopper
6 x (417 004 302)
Washer
Engagement
3500 4000
RPM ± 100
Maximum
7900
RPM ± 100
Driven Pulley
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Clutching ⇓
Vehicle Calibration
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Description
36 / 39 2007-1 Service
SUMMIT HIGHMARK 1000 SDI (EUROPE) /
SUMMIT HIGHMARK X 1000 SDI (EUROPE)
Drive Pulley (TRA V)
10000 ft
Altitude ⇒
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
⇓
Green/White
Spring Violet/Yellow (415 015 300)
(417 222 371)
Ramp (417 222 444) (600) (417 222 546) (414)
Calibration
3 4 1 2 3 4
Screw Position
3 x (417 222 812) 3 x (417 222 595)
(Steel lever) (Long-Threaded)
Pin
1 x (417 004 309) 1 x (206 262 599)
(Hollow) set screw
(417 222 812)
Lever 3 x (417 222 671) (Alu. lever)
steel lever
Cotter Pin/Pin
3 x (732 958 001)
Screw
Roller Assy 3 x (417 003 900)
Stopper
6 x (417 004 302)
Washer
Engagement
3400 3500 4000
RPM ± 100
Maximum
7900
RPM ± 100
Driven Pulley
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Clutching ⇓
Vehicle Calibration
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Description
Service 2007-1 37 / 39
MACH Z® ADRENALINE 1000 SDI /
MACH Z X 1000 SDI /
MX Z RENEGADE 1000 SDI /
MX Z RENEGADE X 1000 SDI
Drive Pulley (TRA V) Vehicle Calibration
10000 ft
Altitude ⇒ 1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Level
Sea
Clutching
10000 ft
1200 m
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
⇓
Description ⇓
Pink/Pink Pink/White Violet/Yellow
Spring
(415 074 800) (414 991 400) (415 015 300)
(417 222 815) 3 x (417 222 546) ECM Cal. File from B.U.D.S. (420 665 790) (420 664 619)
Ramp (417 222 799) (433)
(434) (414) 5.0°
Calibration TPS angle 4.6°
6 2 3 4 3 4
Screw Position Mach Z Adrenaline/X
1 x ( 417 222 595) 29T (Borg Warner) (504 152 442)
(Long-Threaded) MX Z Renegade — 1.25” track
Pin 1 x (417 222 595) (Hollow) Upper Sprocket *21T (504 152 505)
1 x (206 262 599) 27T (504 148 400)
set screw or
MX Z Renegade — 1.75” track
3 x ( 417 222 671) 25T (504 084 300) *23T (504 152 506)
Lever 3 x (417 222 811) (Steel lever)
Alum. Lever
Mach Z Adrenaline/X
Cotter Pin/ Pin 3 x (732 958 001)
3 x (417 222 813) Pin Screw 49T (Borg Warner) (504 152 412)
Screw Cotter Pin Lower Sprocket
Roller Assy 3 x (417 222 762) 3 x (417 003 900) MX Z Renegade
49T (504 152 441)
Stopper
6 x (417 004 302)
Washer Mach Z Adrenaline/X
Engagement 82-13 (Borg Warner) (504 152 415)
3000 3500 4000 Chain
RPM ± 100
MX Z Renegade *80-13
Maximum
7900 82-13 (Type L/A) (504 152 421) (504 152 522)
RPM ± 100
1800 m
2400 m
3000 m
4000 ft
2000 ft
6000 ft
8000 ft
600 m
Altitude ⇒
Level
Sea
Clutching ⇓
38 / 39 2007-1 Service
Main Jets Chart
TYPE BRP P/N TYPE BRP P/N TYPE BRP P/N
58 H99101ZH70580 165 404 119 300 290 404 101 100
68 H99101ZH70680 170 404 123 800 300 404 101 200
85 404 133 000 175 404 119 200 310 404 107 800
90 404 132 900 180 404 112 200 320 404 101 300
95 404 132 800 185 404 119 500 330 404 101 400
100 404 132 000 190 404 119 000 340 404 104 900
105 404 132 100 195 404 119 400 350 404 106 000
110 404 124 100 200 404 112 300 360 404 106 100
115 404 124 000 205 404 159 200 370 404 106 200
120 404 123 900 210 404 119 100 380 404 106 300
125 404 124 800 215 404 161 979 390 404 106 400
130 404 124 900 220 404 111 200 400 404 100 900
135 404 130 400 230 404 118 900 410 404 101 000
140 404 126 600 240 404 100 200 440 404 108 100
145 404 130 500 250 404 100 300 460 404 106 600
150 404 120 900 260 404 100 600 470 404 106 700
155 404 128 700 270 404 100 400 490 404 106 900
160 404 118 200 280 404 100 500 500 404 108 200
Service 2007-1 39 / 39