You are on page 1of 39

Date: September 11, 2006 Subject: High Altitude / Sea Level Specs No.

2007-1
YEAR MODEL MODEL NUMBER SERIAL NUMBER
2007 All All All

TABLE OF CONTENTS
Page
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IDLE SPEED SCREW ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MINI Z™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SKANDIC® TUNDRA® 300F / FREESTYLE™ SESSION™ 300F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SKANDIC LT 440F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FREESTYLE SESSION 550 F / FREESTYLE PARK™ 550 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FREESTYLE BACKCOUNTRY™ 550 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EXPEDITION® SPORT 550 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
MXZ® 550 F / MXZ X 550F / GSX® 550 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GTX† 550 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SUMMIT® 550 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SUMMIT 550 F (EUROPE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SKANDIC WT 550F / SKANDIC SWT 550F / SKANDIC SUV 550F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MXZ TRAIL 500 SS / MXZ ADRENALINE 500 SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
GSX SPORT 500 SS / GTX SPORT 500 SS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SKANDIC WT 600 / SKANDIC SUV 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MXZ ADRENALINE 600 HO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SUMMIT ADRENALINE 600 HO SDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SUMMIT ADRENALINE 600 HO SDI (EUROPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
MXZ ADRENALINE 600 HO SDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EXPEDITION TUV 600 HO SDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MXZ X 600 HO SDI / MXZ BLIZZARD™ 600 HO SDI / MXZ X-RS™ 600 HO SDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
MXZ RENEGADE® 600 HO SDI / MXZ RENEGADE X® 600 HO SDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GSX SPORT 600 HO SDI / GSX LIMITED 600 HO SDI / GTX SPORT 600 HO SDI / GTX LIMITED 600 HO SDI . 24
MXZ ADRENALINE 800 HO PTEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MXZ X 800 HO PTEK / MXZ BLIZZARD 800 HO PTEK / MXZ X-RS 800 HO PTEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MXZ RENEGADE 800 HO PTEK — 1.25” TRACK / MXZ RENEGADE X 800 HO PTEK — 1.25” TRACK. . . . . . . . . . . 27
MXZ RENEGADE X 800 HO PTEK — 1.75” TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
GSX LIMITED 800 HO PTEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
GTX LIMITED 800 HO PTEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SUMMIT ADRENALINE 800R PTEK 144” & 151” / SUMMIT X 800R PTEK 144” & 151” / SUMMIT X-RS 800R
PTEK 151” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SUMMIT X 800R PTEK 159” / SUMMIT X-RS 800R PTEK 159” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SUMMIT X-RS 800R PTEK 151” (EUROPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
LEGEND™ TRAIL 4-TEC® V-800 / LEGEND TOURING 4-TEC V-800 / EXPEDITION SPORT 4-TEC V-800 /
SKANDIC TUNDRA 4-TEC V-800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
EXPEDITION TUV 4-TEC V-800 / SKANDIC SWT 4-TEC V-800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SUMMIT HIGHMARK†† 1000 SDI / SUMMIT HIGHMARK X 1000 SDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SUMMIT HIGHMARK 1000 SDI (EUROPE) / SUMMIT HIGHMARK X 1000 SDI (EUROPE) . . . . . . . . . . . . . . . . . . . . . . . . . 37
MACH Z® ADRENALINE 1000 SDI / MACH Z X 1000 SDI / MX Z RENEGADE 1000 SDI / MX Z RENEGADE X
1000 SDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Printed in Canada. (mbs2007-002 MD) 1 / 39


©2006 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
GENERAL INFORMATION Reverse Connector
This bulletin supplies all the information required
to modify current year vehicles for high
altitude and/or sea level riding.

Previous Model Year Vehicles


Latest Version of
Model Year
Bulletin No.
2006 2006-2
2005 2005-6
2004 2004-2
2003 2003-5
2002 2002-5 Illustration shows reverse connector
2001 2001-1 and 2001-2 (P/N 515 174 700), used at 2400 m (8000 ft)
2000 2000-1 and 2000-2 in some FAN models. — Simply unplug
existing sea level cap from the ECM and
Refer to latest version of plug-in the reverse connector.
HIGH ALTITUDE AND
1999 and previous
SEA LEVEL DATA
booklet, (P/N 484 300 003)
600 HO SDI, ECM Recalibration

•NOTE: Throughout this entire


document, shaded area gives factory
settings (that could apply through
different altitudes) while N/A stands
for “not applicable”.
CAUTION: The following modifications and
adjustments apply for high altitude operation
as well as sea level operation.

PARTS COST AND LABOR ARE NOT COVERED


BY BRP LIMITED WARRANTY.

Enter B.U.D.S., select “Settings” and,


BRP Lite when illustrated screen is showed,
— select A) Sea-Level Application or
— select B) High Altitude Application
in the Vehicle/Variant box and then, click
on the Write Data icon.

Photo shows the 2 different types of weight


used in BRP LITE clutches.

2 / 39 2007-1 Service
IDLE SPEED SCREW Press the start button to wake up the ECM.
ADJUSTMENT Press the Read Data button.
NOTE: This operation performs a reset of Click on Setting tab.
the values in the ECM. Push the Reset button in the Throttle
This reset is very important. The setting of the Opening section box.
TPS will determine the basic parameters for The following message will be displayed: Make
all fuel mapping and several ECM calculations sure the idle screw is not in contact with the
in idle speed control of the engine. throttle stopper. Click OK to continue.
CAUTION: An improperly set TPS may lead Follow instructions and click OK.
to poor engine performance. Another message will appear to ask you to
Remove the air intake silencer. perform an ECU tracking shut down to save the
Disconnect the air valve connector. changes into the ECU permanent memory.
Remove the tether cord cap from the DESS
post and wait until the message disappears
before reinserting the tether cord cap.
Power up the ECM by pushing the START/RER
button momentarily.
The throttle opening displayed in B.U.D.S.
should be 0.00 (0.05 maximum).
If TPS is not within the allowed range
while resetting the Closed Throttle, the
ECM will generate a fault code and will
not accept the setting.
Now, the idle speed screw has to be adjusted. To
do this, screw in the idle speed screw until B.U.D.S.
throttle opening displays appropriate value.
Ensure to save new data by clicking on
mbg2006-002-001_a the Write Data button.
If throttle cable has been loosened during the
Unscrew idle speed screw [1] until the throttle procedure, adjust throttle cable.
body plate stop lever rests against its zero Reinstall all removed parts. Start engine
position stopper screw (capped screw) [2]. If and make sure it operates normally through
necessary, loosen the throttle cable. Open throttle its full engine RPM range.
approximately one quarter then quickly release.
Repeat 2 - 3 times to settle throttle plate.
CAUTION: Never attempt to adjust the zero
position stopper screw (the capped one).
Use the vehicle communication kit (VCK) with
B.U.D.S. to perform this adjustment.
Select the vehicle’s protocol in Choose Protocol
from the MPI menu. The protocol is KW 2000.
Remove the protective cap from the 6 pin
connector on the vehicle.
Connect the B.U.D.S. harness 6 pin adapter
directly to the 6 pin vehicle connector.
Turn the engine shutdown switch to the
engine off position.
Insert the grey DESS cap (P/N 529 035 896).

Service 2007-1 3 / 39
MINI Z™
Carburetion
(Refer to appropriate Specification Booklet
for part numbers)

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Calibration

68 58
Main jet 1
(H99101ZH70680) (H99101ZH70580)
Mixture screw 2.0 —
Float
level
mm 13.7 — Carburetion
RPM
Idle
± 200
1400 — (Refer to appropriate Specification
Booklet for part numbers)
____________________________________________

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Calibration

SKANDIC® TUNDRA® 300F /
FREESTYLE™ SESSION™ 300F Main jet

Jet needle
200 195 185

6DH4
160 150 140 1

Drive Pulley Needle position 3 2 —

Slide cut-away 2.5 —


10000 ft

Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Pilot jet 40 1
Clutching
⇓ Mixture screw 2.0 1.0 —

Spring Yellow/Green (414 742 100) Valve seat 1.2 —

Block (417 118 100) Needle jet O-6 (159) 1


Weight 5 x 4 x 3 x 2 x Float mm —
24.9
(refer to photo (417 114 (417 114 (417 114 (417 114 1 x (417 114 400) level
on page 2) 400) 400) 400) 400) RPM
Idle 1650 —
Capsule 1 x (417 114 500) ± 200
Idle throttle
Engagement valve position 1.6 1.7 1.8 1.9 2.0 2.1 —
3300 3400 3500 3600
RPM ± 100 (mm)
Maximum
6950
RPM ± 100

Main Jet Chart


Driven Pulley (Refer to last page table for
10000 ft

part numbers)
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓
10000 ft
1200 m

1800 m

2400 m

3000 m

Altitude ⇒
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty

Temperature
Spring Brown (417 127 061)

Spring Kg ± 0.7
0.0
tension lb ± 1.5 -40°C —
220 210 200 180 170 160
Cam angle -40°F
44° (417 126 574)
(degrees) -30°C —
210 200 190 170 160 150
-20°F
-20°C —
200 195 185 160 150 140
CAUTION: These adjustments are guidelines -4°F
-10°C
only. Specific adjustments vary with 14°F
195 190 180 155 145 135 —

temperature, altitude and snow condition. 0°C


190 185 175 150 140 130 —
32°F
Always observe spark plug condition 10°C
180 175 165 140 130 120 —
for proper jetting. 50°F
20°C —
175 170 160 135 125 115
70°F

4 / 39 2007-1 Service
SKANDIC LT 440F
Drive Pulley
Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea (Refer to appropriate Specification Booklet
Clutching
⇓ for part numbers)
Spring Silver/Black (M140032) Purple (M207758A)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Weight (417 003 900)
Calibration
Engagement
RPM ± 100
3200 ⇓
Maximum Main jet 180 170 155 145 130 120 2
6900
RPM ± 100
Jet needle 6DGY12 2

Driven Pulley Needle position 3 2 —

Slide cut-away 3.0 2

10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Pilot jet 50 2
Clutching ⇓ Mixture screw 1.0 1.75 2.0 2

Spring White (504 152 070) Valve seat 1.5 2


Spring Kg ± 0.7 Needle jet O-0 (159) 2
0.0
tension lb ± 1.5
Float mm —
Cam angle 23.9
40° (anodized) (417 126 591) level
(degrees)
RPM —
Idle 1800
± 200
Idle throttle
CAUTION: These adjustments are guidelines valve position 1.4 1.6 1.8 2.0 —
only. Specific adjustments vary with (mm)
temperature, altitude and snow condition.
Always observe spark plug condition Main Jet Chart
for proper jetting.
(Refer to last page table for part numbers)

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Temperature

-40°C PTO
190 180 165 155 140 130
-40°F MAG
-30°C PTO
185 175 160 150 135 125
-20°F MAG
-20°C PTO
180 170 155 145 130 120
-4°F MAG

-10°C PTO
175 165 150 140 125 115
14°F MAG

0°C PTO
170 160 145 135 120 110
32°F MAG
10°C PTO
165 155 140 130 120 110
50°F MAG
20°C PTO
165 155 140 130 120 110
70°F MAG

Service 2007-1 5 / 39
FREESTYLE SESSION 550 F /
FREESTYLE PARK™ 550 F
Drive Pulley Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
(Refer to appropriate Specification Booklet
Level
Sea

Clutching
for part numbers)

10000 ft
Spring Purple/Yellow (415 015 300) Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Block (417 118 100) Calibration

Weight
3 x 2 x (417
5 x 2 x ⇓
(417 114 400) 114 400) 1 x (417 114 400)
(refer to photo (417 114 (417 114 Main jet 190 180 170 150 120 105 2
1 x 1 x (417 1 x (417 120 400)
on page 2) 400) 400)
(417 120 400) 120 400)
Jet needle 6BFY46 2
Capsule 1 x (417 114 500)
Needle position 3 2 —
Engagement
3300 3400 3600
RPM ± 100
Slide cut-away 2.5 2
Maximum
6900
RPM ± 100 Pilot jet 45 2

Mixture screw 1.5 1.0 2


Driven Pulley Valve seat 1.2 2
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

Needle jet P-7 (159) 2


600 m
Level

Altitude ⇒
Sea

Float mm —
Clutching ⇓ 23.9
level
RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Idle throttle
Spring Kg ± 0.7 —
0.0 valve position 1.5 1.6 1.7 1.8 2.0 2.3
tension lb ± 1.5
(mm)
Cam angle
44° (417 126 574)
(degrees)

Main Jet Chart


CAUTION: These adjustments are guidelines
only. Specific adjustments vary with (Refer to last page table for part numbers)
temperature, altitude and snow condition.

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Always observe spark plug condition


Sea

Qty
Temperature
for proper jetting.

-40°C PTO
200 190 180 160 130 115
Additional Information -40°F
-30°C
MAG
PTO
10000 ft

-20°F MAG
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

190 180 170 150 120 105


Level

Altitude ⇒ -20°C PTO


Sea

-4°F MAG
Infos. ⇓
-10°C PTO
14°F MAG
Reverse 180 170 160 140 110 95
0°C PTO
Connector (515 174 700)
(515 174 800) 32°F MAG
(refer to photo Connect to ECM
on page 2) 10°C PTO
50°F MAG
170 160 150 130 100 85
20°C PTO
70°F MAG

6 / 39 2007-1 Service
FREESTYLE BACKCOUNTRY™ 550 F
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
Carburetion

4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Yellow/Yellow (414 748 600) for part numbers)
Block (417 118 100)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
1 x

Sea

Qty
3 x 2 x (417 (417 Calibration
Weight 1 x 5 x 2 x
(417 114 400) 114 400) 114 400) ⇓
(refer to photo (417 120 (417 114 (417 114
1 x 1 x (417 1 x
on page 2) 400) 400) 400)
(417 120 400) 120 400) (417 120 Main jet 190 180 170 150 120 105 2
400)
Jet needle 6BFY46 2
Capsule 1 x (417 114 500)
Engagement Needle position 3 2 —
3300 3400 3600
RPM ± 100
Slide cut-away 2.5 2
Maximum
6900
RPM ± 100 45 2
Pilot jet

Mixture screw 1.5 1.0 2


Driven Pulley Valve seat 1.2 2
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Needle jet P-7 (159) 2


Level

Altitude ⇒
Sea

Float
Clutching ⇓ level
mm 23.9 —

RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.5 1.6 1.7 1.8 2.0 2.3 —
tension lb ± 1.5
Cam angle (mm)
44° (417 126 574)
(degrees)

Main Jet Chart


CAUTION: These adjustments are guidelines
only. Specific adjustments vary with (Refer to last page table for part numbers)
temperature, altitude and snow condition.

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Always observe spark plug condition


Level
Sea

Qty
Temperature
for proper jetting.

-40°C PTO
Additional Information -40°F
-30°C
200 190 180 160 130 115
MAG
PTO
10000 ft
1200 m

1800 m

2400 m

3000 m

-20°F MAG
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒ 190 180 170 150 120 105


Sea

-20°C PTO
Infos. ⇓ -4°F MAG
-10°C PTO
Reverse 14°F MAG
180 170 160 140 110 95
Connector (515 174 700) 0°C PTO
(515 174 800) 32°F MAG
(refer to photo Connect to ECM
on page 2) 10°C PTO
50°F MAG
170 160 150 130 100 85
20°C PTO
70°F MAG

Service 2007-1 7 / 39
EXPEDITION® SPORT 550 F
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
Carburetion

4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Yellow/Yellow (414 748 600) for part numbers)
Block (417 118 100)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
2 x 1 x

Sea

Qty
3 x (417 (417 Calibration
Weight 1 x 5 x 3 x
(417 114 400) 114 400) 114 400) ⇓
(refer to photo (417 120 (417 114 (417 114
1 x 1 x 1 x
on page 2) 400) 400) 400)
(417 120 400) (417 120 (417 120 Main jet 190 180 170 150 120 105 2
400) 400)
Jet needle 6BFY46 2
Capsule 1 x (417 114 500)
Engagement Needle position 3 2 —
2700 2800 2900 3000
RPM ± 100
Slide cut-away 2.5 2
Maximum
6900
RPM ± 100 45 2
Pilot jet

Mixture screw 1.5 1.0 2


Driven Pulley Valve seat 1.2 2
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Needle jet P-7 (159) 2


Level

Altitude ⇒
Sea

Float
Clutching ⇓ level
mm 23.9 —

RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.5 1.6 1.7 1.8 2.0 2.3 —
tension lb ± 1.5
Cam angle (mm)
44° (417 126 574)
(degrees)

Main Jet Chart


CAUTION: These adjustments are guidelines
only. Specific adjustments vary with (Refer to last page table for part numbers)
temperature, altitude and snow condition.

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

Always observe spark plug condition 8000 ft


600 m
Level
Sea

Qty
Temperature
for proper jetting.

-40°C PTO
Additional Information -40°F
200 190 180 160 130 115
MAG
-30°C PTO
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

-20°F MAG
600 m
Level

Altitude ⇒ 190 180 170 150 120 105


Sea

-20°C PTO
Infos. ⇓ -4°F MAG
-10°C PTO
Reverse 14°F MAG
180 170 160 140 110 95
Connector (515 174 700) 0°C PTO
(515 174 800) 32°F MAG
(refer to photo Connect to ECM
on page 2) 10°C PTO
50°F MAG
170 160 150 130 100 85
20°C PTO
70°F MAG

8 / 39 2007-1 Service
MXZ® 550 F /
MXZ X 550F /
GSX® 550 F
Carburetion
Drive Pulley (Refer to appropriate Specification Booklet

10000 ft
Altitude ⇒ for part numbers)

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

10000 ft
⇓ Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Spring Purple/Yellow (415 015 300) Calibration

Block (417 118 100)
2 x 1 x (417 Main jet 260 250 240 220 190 175 2
Weight 5 x 3 x
(417 114 400) 114 400)
(refer to photo 1 x (417 120 400) (417 114 (417 114 Jet needle 6BCY40 2
1 x 1 x (417
on page 2) 400) 400)
(417 120 400) 120 400) Needle position 4 3 —
Capsule 1 x (417 114 500)
Slide cut-away 2.5 2
Engagement
3500 3600 3800
RPM ± 100 Pilot jet 45 2
Maximum
7000 Mixture screw 2.0 1.5 1.0 2
RPM ± 100

Valve seat 1.2 2

Driven Pulley Needle jet P-7 (159) 2


Float
10000 ft

mm 23.9 —
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

level
Level

Altitude ⇒
Sea

RPM —
Idle 1650
Clutching ⇓ ± 200
Idle throttle
Spring Brown (417 127 061) valve position 1.6 1.7 1.8 1.9 2.1 2.4 —
(mm)
Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle
(degrees)
44°-40° (417 127 038) Main Jet Chart
(Refer to last page table for part numbers)
CAUTION: These adjustments are guidelines

10000 ft
only. Specific adjustments vary with Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
temperature, altitude and snow condition. Temperature
Always observe spark plug condition ⇓
for proper jetting. -40°C
270 260 250 230 200 185
PTO
-40°F MAG
-30°C PTO
195 180
Additional Information -20°F
-20°C
260 250 240 220
MAG
PTO
190 175
-4°F MAG
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒ -10°C PTO


Sea

215 185 170


14°F MAG
Infos. ⇓ 0°C
250 240 230
PTO
210 180 165
32°F MAG
Reverse
10°C PTO
Connector (515 174 700) 205 175 160
(515 174 800) 50°F MAG
(refer to photo Connect to ECM 240 230 220
on page 2) 20°C PTO
200 170 155
70°F MAG

Service 2007-1 9 / 39
GTX† 550 F
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
Carburetion

4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Blue/Orange (414 639 000) for part numbers)
Block (417 118 100)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
2 x 1 x

Sea

Qty
(417 114 (417 Calibration
Weight 1 x 5 x 4 x 3 x
400) 114 400) ⇓
(refer to photo (417 120 (417 114 (417 114 (417 114
1 x 1 x
on page 2) 400) 400) 400) 400)
(417 120 (417 120 Main jet 260 250 240 220 190 175 2
400) 400)
Jet needle 6BCY40 2
Capsule 1 x (417 114 500)
Engagement Needle position 4 3 —
3000 3100 3200 3300
RPM ± 100
Slide cut-away 2.5 2
Maximum
7000
RPM ± 100 Pilot jet 45 2

Mixture screw 2.0 1.5 1.0 2


Driven Pulley Valve seat 1.2 2
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Needle jet P-7 (159) 2


Level

Altitude ⇒
Sea

Float
Clutching ⇓ level
mm 23.9 —

RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.6 1.7 1.8 1.9 2.1 2.4 —
tension lb ± 1.5
(mm)
Cam angle
44°-40° (417 127 038)
(degrees)

Main Jet Chart


CAUTION: These adjustments are guidelines
only. Specific adjustments vary with (Refer to last page table for part numbers)
temperature, altitude and snow condition.

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Always observe spark plug condition


Level
Sea

Qty
Temperature
for proper jetting.

-40°C PTO
Additional Information -40°F
270 260 250 230 200 185
MAG
-30°C PTO
195 180
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

-20°F MAG
600 m
Level

Altitude ⇒ 260 250 240 220


Sea

-20°C PTO
190 175
Infos. ⇓ -4°F MAG
-10°C PTO
215 185 170
Reverse 14°F MAG
250 240 230
Connector (515 174 700) 0°C PTO
(515 174 800) 210 180 165
(refer to photo Connect to ECM 32°F MAG
on page 2) 10°C PTO
205 175 160
50°F MAG
240 230 220
20°C PTO
200 170 155
70°F MAG

† GTX is a trademark of Castrol Ltd, used under license.

10 / 39 2007-1 Service
SUMMIT® 550 F
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
Carburetion

4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Purple/Yellow (415 015 300) for part numbers)
Block (417 118 100)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
2 x 1 x
(417 (417 Calibration
Weight 1 x 3 x 2 x
(refer to photo
114 400) 114 400)
(417 120
5 x (417 114
(417 114 (417 114 ⇓
1 x 1 x 400)
on page 2) 400) 400) 400) Main jet 260 250 240 220 190 175 2
(417 120 (417 120
400) 400)
Jet needle 6BCY40 2
Capsule 1 x (417 114 500)
Needle position 4 3 —
Engagement
3500 3600
RPM ± 100 Slide cut-away 2.5 2
Maximum
7000
RPM ± 100 Pilot jet 45 2

Mixture screw 2.0 1.5 1.0 2

Driven Pulley Valve seat 1.2 2


10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

Needle jet P-7 (159) 2


600 m
Level

Altitude ⇒
Sea

Float mm —
23.9
Clutching ⇓ level
RPM —
Idle 1650
Spring Brown (417 127 061) ± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.6 1.7 1.8 1.9 2.1 2.4 —
tension lb ± 1.5
(mm)
Cam
angle 44°-40° (417 127 038)
(degrees)
Main Jet Chart
CAUTION: These adjustments are guidelines (Refer to last page table for part numbers)
only. Specific adjustments vary with

10000 ft
temperature, altitude and snow condition. Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Always observe spark plug condition Temperature
for proper jetting. ⇓
-40°C PTO
270 260 250 230 200 185
-40°F MAG
Additional Information -30°C
-20°F
195 180
PTO
MAG
260 250 240 220
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft

-20°C PTO
2000 ft

6000 ft

8000 ft
600 m

190 175
Level

Altitude ⇒
Sea

-4°F MAG
Infos. ⇓ -10°C
215 185 170
PTO
14°F MAG
250 240 230
Reverse 0°C PTO
210 180 165
Connector (515 174 700) 32°F MAG
(515 174 800) 10°C PTO
(refer to photo Connect to ECM 205 175 160
on page 2) 50°F MAG
240 230 220
20°C PTO
200 170 155
70°F MAG

Service 2007-1 11 / 39
SUMMIT 550 F (EUROPE)
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
Carburetion

4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Purple/Yellow (415 015 300) for part numbers)
Block (417 118 100)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
2 x 1 x

Sea

Qty
3 x (417 (417 Calibration
Weight 1 x 4 x 3 x
(417 114 400) 114 400) 114 400)
(refer to photo (417 120 (417 114 (417 114 ⇓
1 x 1 x 1 x
on page 2) 400) 400) 400)
(417 120 400) (417 120 (417 120 Main jet 260 250 240 220 190 175 2
400) 400)
Jet needle 6BCY40 2
Capsule 1 x (417 114 500)
Engagement Needle position 4 3 —
3500 3600 3700 3800 3900
RPM ± 100
Maximum Slide cut-away 2.5 2
7000
RPM ± 100
Pilot jet 45 2

Mixture screw 2.0 1.5 1.0 2


Driven Pulley Valve seat 1.2 2
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Needle jet P-7 (159) 2


Level

Altitude ⇒
Sea

Float
Clutching ⇓ level
mm 23.9 —

RPM —
Spring Brown (417 127 061) Idle 1650
± 200
Spring Kg ± 0.7 Idle throttle
0.0 valve position 1.6 1.7 1.8 1.9 2.1 2.4 —
tension lb ± 1.5
Cam angle (mm)
44° 40° (417 127 038)
(degrees)

CAUTION: These adjustments are guidelines


Main Jet Chart
only. Specific adjustments vary with (Refer to last page table for part numbers)
temperature, altitude and snow condition.

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Always observe spark plug condition


Level
Sea

Qty
Temperature
for proper jetting.

-40°C PTO
Additional Information -40°F
-30°C
270 260 250 230 200 185
MAG
PTO
195 180
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft

-20°F MAG
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒ 260 250 240 220


Sea

-20°C PTO
190 175
Infos. ⇓ -4°F MAG
-10°C PTO
215 185 170
Reverse 14°F MAG
250 240 230
Connector (515 174 700) 0°C PTO
(515 174 800) 210 180 165
(refer to photo Connect to ECM 32°F MAG
on page 2) 10°C PTO
205 175 160
50°F MAG
240 230 220
20°C PTO
200 170 155
70°F MAG

12 / 39 2007-1 Service
SKANDIC WT 550F /
SKANDIC SWT 550F /
SKANDIC SUV 550F
Drive Pulley Carburetion

10000 ft
Altitude ⇒ (Refer to appropriate Specification Booklet

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching for part numbers)


10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Spring Yellow/Green (414 742 100)

Level
Sea

Qty
Calibration
Block (417 118 100)

4 x 3 x 2 x 1 x
(417 (417 (417 (417 Main jet 190 180 170 150 140 130 2
Weight 5 x 3 x
114 400) 114 400) 114 400) 114 400)
(refer to photo (417 114 (417 114
1 x 1 x 1 x 1 x Jet needle 6DH4 2
on page 2) 400) 400)
(417 120 (417 120 (417 120 (417 120
400) 400) 400) 400) Needle position 2 1 —

Capsule 1 x (417 114 500) Slide cut-away 2.5 2


Engagement
3000 3100 3200 3300 3400 Pilot jet 40 2
RPM ± 100
Maximum Mixture screw 1.5 2
6950
RPM ± 100
Valve seat 1.2 2

Driven Pulley Needle jet


Float
P-0 (159) 2

mm 23.9 —
10000 ft

level
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

RPM —
Idle 1650
± 200
Clutching ⇓
Idle throttle
valve position 1.6 1.7 1.8 1.9 2.0 2.1 —
Spring Gold/Blue/Blue (417 119 100) (mm)
Spring Kg ± 0.7
8.0 kg (17.6 lb)
tension lb ± 1.5
Cam angle
(degrees)
40°- 35° (M140049) Main Jet Chart
(Refer to last page table for part numbers)
CAUTION: These adjustments are guidelines

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
only. Specific adjustments vary with
600 m
Level
Sea

Qty
temperature, altitude and snow condition. Temperature

Always observe spark plug condition ⇓


-40°C PTO
for proper jetting. -40°F
210 200 190 170 160 150
MAG
-30°C PTO
200 190 180 160 150 140
-20°F MAG
Additional Information -20°C
190 180 170 150 140 130
PTO
-4°F MAG
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

-10°C PTO
600 m
Level

Altitude ⇒ 180 170 160 140 130 120


Sea

14°F MAG
Infos. ⇓ 0°C
170 160 150 130 120 110
PTO
32°F MAG
Reverse 10°C PTO
160 150 140 120 110 100
Connector (515 174 700) 50°F MAG
(515 174 800)
(refer to photo Connect to ECM 20°C PTO
150 140 130 110 100 90
on page 2) 70°F MAG

Service 2007-1 13 / 39
MXZ TRAIL 500 SS /
MXZ ADRENALINE 500 SS
Drive Pulley
Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching
(Refer to appropriate Specification Booklet

Pink/White
for part numbers)
Spring Green/White (417 222 371)
(414 991 400)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Ramp (417 222 515) (412)

Level
Sea

Qty
Calibration Calibration
3 4 5 4
Screw Position ⇓
(417 004 309)
Pin (417 004 308) (Solid) Main jet 360 340 320 300 280 250 2
(Hollow)
Engagement
3800 3900 4100 Jet needle 9DGM15-58 2
RPM ± 100
Maximum Needle position 1 —
8000
RPM ± 100
Slide cut-away 2.0 2

Driven Pulley Pilot jet 17.5 2

Pilot screw 1.5 2.0 —


10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Valve seat 1.5 2


Clutching ⇓
Needle jet P-0M 2

Spring Green (417 126 688) Float mm —


N/A
level
Spring Kg ± 0.7 RPM
0.0 Idle 1600 —
tension lb ± 1.5 ± 200
Cam angle Idle throttle
44° (417 126 574)
(degrees) valve position 1.5 1.6 1.7 1.8 1.9 —
(mm)

CAUTION: These adjustments are guidelines


only. Specific adjustments vary with Main Jet Chart
temperature, altitude and snow condition.
(Refer to last page table for part numbers)
Always observe spark plug condition
for proper jetting.

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Temperature

-40°C PTO
390 370 350 330 300 280
-40°F MAG
-30°C PTO
380 350 330 310 290 270
-20°F MAG
-20°C PTO
360 340 320 300 280 250
-4°F MAG
-10°C PTO
350 330 300 280 260 240
14°F MAG
0°C PTO
330 310 290 270 250 230
32°F MAG
10°C PTO
320 300 270 250 230 210
50°F MAG
20°C PTO
300 280 260 240 220 200
70°F MAG

14 / 39 2007-1 Service
GSX SPORT 500 SS /
GTX SPORT 500 SS
Drive Pulley Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
(Refer to appropriate Specification Booklet
Level
Sea

Clutching
for part numbers)

10000 ft
Spring Purple/Pink (414 949 500) Pink/White (414 991 400) Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Ramp (417 222 515) (412) Calibration
Calibration
4 5 6 4 5 6

Screw Position
Main jet 360 340 320 300 280 250 2
Pin (417 004 308) (Solid) (417 004 309) (Hollow)
Engagement Jet needle 9DGM15-58 2
3400 3900
RPM ± 100 —
Needle position 1
Maximum
8000
RPM ± 100 Slide cut-away 2.0 2

Pilot jet 17.5 2


Driven Pulley Pilot screw 1.5 2.0 —
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

Valve seat 1.5 2


600 m

Altitude ⇒
Level
Sea

Needle jet P-0M 2


Clutching ⇓
Float mm —
N/A
level
Spring Green (417 126 688)
RPM —
Spring Kg ± 0.7 Idle 1600
0.0 ± 200
tension lb ± 1.5 Idle throttle
Cam valve position 1.5 1.6 1.7 1.8 1.9 —
angle 44° (417 126 574) (mm)
(degrees)

CAUTION: These adjustments are guidelines Main Jet Chart


only. Specific adjustments vary with (Refer to last page table for part numbers)
temperature, altitude and snow condition.

10000 ft
Always observe spark plug condition Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
for proper jetting. Temperature

-40°C PTO
390 370 350 330 300 280
-40°F MAG
-30°C PTO
380 350 330 310 290 270
-20°F MAG
-20°C PTO
360 340 320 300 280 250
-4°F MAG
-10°C PTO
350 330 300 280 260 240
14°F MAG
0°C PTO
330 310 290 270 250 230
32°F MAG
10°C PTO
320 300 270 250 230 210
50°F MAG
20°C PTO
300 280 260 240 220 200
70°F MAG

Service 2007-1 15 / 39
SKANDIC WT 600 /
SKANDIC SUV 600
Drive Pulley
Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching
(Refer to appropriate Specification Booklet

for part numbers)
Spring Yellow/Red (414 993 000)

Altitude ⇒

10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
Ramp (417 222 444) (600)

600 m
Level
Sea

Qty
Calibration
3 4 5 2 3 4
Calibration
Screw Position

(417 222 595)
(Hollow-Threaded) Main jet 330 300 280 250 230 200 2
Pin (417 222 594) (Solid-Long)
1 x (206 262 099)
set screw Jet needle 6DGL24 2
Engagement Needle
2800 3000 3 —
RPM ± 100 position
Maximum
7100 Slide cut-away 2.5 2
RPM ± 100
Pilot jet 40 2

Driven Pulley Mixture screw 2.0 1.5 2

Valve seat 1.5 2


10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Needle jet P-9 (480) 2


Clutching ⇓
Float mm —
18.1
level
Spring Gold/Blue/Blue (417 119 100) RPM
Idle 1900 —
Spring Kg ± 0.7 ± 200
8.0 kg (17.6 lb) Idle throttle
tension lb ± 1.5
valve position 1.5 1.6 1.7 1.8 1.9 2.0 —
Cam angle
35°- 30° (M140048) (mm)
(degrees)

CAUTION: These adjustments are guidelines Main Jet Chart


only. Specific adjustments vary with
(Refer to last page table for part numbers)
temperature, altitude and snow condition.
Always observe spark plug condition
10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

for proper jetting.


Sea

Qty
Temperature

-40°C PTO
350 320 300 270 250 220
-40°F MAG
-30°C PTO
340 310 290 260 240 210
-20°F MAG
-20°C PTO
330 300 280 250 230 200
-4°F MAG
-10°C PTO
320 290 270 240 220 190
14°F MAG
0°C PTO
310 280 260 230 210 180
32°F MAG
10°C PTO
300 270 250 220 200 170
50°F MAG
20°C PTO
290 260 240 210 190 160
70°F MAG

16 / 39 2007-1 Service
MXZ ADRENALINE 600 HO
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea
Clutching
Carburetion

Spring Purple/Blue (415 034 900) Green/Blue (414 768 200) (Refer to appropriate Specification Booklet
Ramp (417 222 596) (410)
for part numbers)
Calibration
Altitude ⇒

10000 ft
3 4 5 3 4 5

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Screw Position

Level
Sea

Qty
417 004
(417 222 477) (Hollow) Calibration
Pin 308
(Solid)
4 x (206 260 699) set screw ⇓
Engagement Main jet 380 360 340 320 290 270 2
3800 3900 4000 4100 4200
RPM ± 100
Maximum Jet needle 9DHI14-58 9DHI12-58 2
8000
RPM ± 100
Needle position 1 2 —

Slide cut-away 2.0 2


Driven Pulley Pilot jet 17.5 2
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Clutching ⇓ Mixture screw N/A 2.0 —

Spring Black (417 126 687)


Valve seat 1.5 2
Spring Kg ± 0.7
0.0
tension lb ± 1.5 Needle jet P-0M 2
Float mm —
Cam angle 47°-44° (anodized) 44° (anodized) N/A
level
(degrees) (417 126 385) (417 126 445)
RPM —
Idle 1600
± 200
Idle throttle
valve position 1.6 1.7 1.8 —
CAUTION: These adjustments are guidelines (mm)
only. Specific adjustments vary with
temperature, altitude and snow condition.
Always observe spark plug condition
Main Jet Chart
for proper jetting. (Refer to last page table for part numbers)

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Temperature

-40°C PTO
410 390 370 340 320 300
-40°F MAG
-30°C PTO
400 370 350 330 300 280
-20°F MAG
-20°C PTO
380 360 340 320 290 270
-4°F MAG
-10°C PTO
370 340 320 300 280 250
14°F MAG
0°C PTO
350 330 300 280 260 250
32°F MAG
10°C PTO
340 320 290 270 250 220
50°F MAG
20°C PTO
320 300 280 250 230 210
70°F MAG

Service 2007-1 17 / 39
SUMMIT ADRENALINE 600 HO SDI
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Spring Blue/Yellow (414 689 500) Violet/Green (415 015 400)

Ramp (417 222 596) (410)


Calibration
3 2 3 4 5
Screw Position
1 x (417
222 477)
(Hollow) (417 222 477)
Pin (417 004 308) (Solid)
16 mm (Hollow)
set screw
(206 261 699)
Engagement
3900
RPM ± 100
Maximum
8000
RPM ± 100

Driven Pulley
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓

Spring Violet (414 978 300)


Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle
40° (anodized) (417 126 591)
(degrees)

Continued Use at Sea Level


10000 ft

Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Description

Recalibrate ECM (refer to page 2 for procedure A) (refer to page 2 for procedure B)
43T lower sprocket to get a 45T lower sprocket to get a chaincase
Sprocket
chaincase ratio of 19/43 ratio of 19/45
RAVE fully screwed-in bring screw flush with cap

18 / 39 2007-1 Service
SUMMIT ADRENALINE 600 HO SDI (EUROPE)
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea
Clutching

Blue/Yellow
Spring Violet/Green (415 015 400)
(414 689 500)

Ramp (417 222 596) (410)


Calibration
4 5 3 4 5
Screw Position
Hollow-threaded
(417 222 477) Hollow-threaded
Pin (417 004 308) (Solid)
16 mm set screw (417 222 477)
(206 261 699)
Engagement
3800
RPM ± 100
Maximum
8100
RPM ± 100

Driven Pulley
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓

Black
Spring Violet (414 978 300)
(417 126 687)
Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle 44° (anodized) 40° (anodized)
(degrees) (417 126 445) (417 126 591)

Continued Use at High Altitude


10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Description ⇓

Recalibrate ECM (refer to page 2 for procedure A) refer to page 2 for procedure B)

RAVE fully screwd-in bring screw flush with cap

Service 2007-1 19 / 39
MXZ ADRENALINE 600 HO SDI
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Spring Blue/Yellow (414 689 500) Violet/Green (415 015 400)

Ramp (417 222 596) (410)


Calibration
4 5 6 4 5 6
Screw Position
(417 222 477)
Pin (417 004 308) (Solid) (Hollow-threaded)
16 mm set screw (206 261 699)
Engagement
3800 4000
RPM ± 100
Maximum
8100
RPM ± 100

Driven Pulley (HPV)


10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓

Spring Black (417 126 687) Violet (414 978 300)


Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle
47°-44° (anodized) (417 126 385)
(degrees)

Additional Information
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Infos. ⇓

RAVE fully screwed-in Bring screw flush with cap

Sprocket 22T (504 091 100)

20 / 39 2007-1 Service
EXPEDITION TUV 600 HO SDI
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Clutching Sea

Spring Yellow/Green (414 742 100) Violet/Yellow (415 015 300)

Ramp (417 222 596) (410) (417 222 515) (412)


Calibration
3 4 5 4 5 6
Screw Position
(417 222 477) (Hollow-threaded)
Pin (417 004 308) (Solid)
1 x (206 261 699) set screw
Engagement
3000 4000
RPM ± 100
Maximum
8000
RPM ± 100

Driven Pulley
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓

Spring Orange/Gold/Gold (M140069)


Spring Kg ± 0.7
8.2 kg (18.1 lb)
tension lb ± 1.5
Cam angle
35°-30° (M140048)
(degrees)

Additional Information
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Infos. ⇓

RAVE fully screwed-in Bring screw flush with cap

Service 2007-1 21 / 39
MXZ X 600 HO SDI /
MXZ BLIZZARD™ 600 HO SDI /
MXZ X-RS™ 600 HO SDI
Drive Pulley

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Spring Blue/Orange (414 639 000) Violet/Yellow (415 015 300)

Ramp (417 222 596) (410)


Calibration
4 5 6 4 5 6
Screw Position
(Hollow-threaded) (417 222 477)
Pin (417 004 308) (Solid)
20 mm set screw (206 262 099)
Engagement
3800 4400
RPM ± 100
Maximum
8100
RPM ± 100

Driven Pulley
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓

Spring Black (417 126 687) Violet (414 978 300)


Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle 44° (anodized) 47°-44° (anodized)
(degrees) (417 126 967) (417 126 990)

Additional Information
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Infos. ⇓

RAVE fully screwed-in Bring screw flush with cap


21T
Sprocket 22T (504 091 100) (504 083 500) to get
a ratio of 21/43*
*NOTE: Ratio of 21/43 could also be used in deep snow at all altitudes.

22 / 39 2007-1 Service
MXZ RENEGADE® 600 HO SDI /
MXZ RENEGADE X® 600 HO SDI
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Spring Blue/Orange (414 639 000) Violet/Yellow (415 015 300)

Ramp (417 222 596) (410)


Calibration
3 4 5 4 5 6
Screw Position
(417 222 477) (Hollow-threaded)
Pin (417 004 308) (Solid)
16 mm set screw (206 261 699)
Engagement
3800 4400
RPM ± 100
Maximum
8100
RPM ± 100

Driven Pulley 10000 ft


1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓

Spring Black (417 126 687) Violet (414 978 300)


Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle 44° (anodized)
40° (417 126 971)
(degrees) (417 126 967)

Continued Use at High Altitude


Level

Altitude ⇒
Sea

At and above 600 m (2000 ft)


Description ⇓
(refer to
page 2 for
Recalibrate ECM (refer to page 2 for procedure B)
procedure
A)

Additional Information
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Infos. ⇓

RAVE fully screwed-in Bring screw flush with cap


19T
Sprocket 21T (504 096 200) (504 152 030) to get
a ratio of 19/43*
*NOTE: Ratio of 19/43 could also be used in deep snow at all altitudes.

Service 2007-1 23 / 39
GSX SPORT 600 HO SDI /
GSX LIMITED 600 HO SDI /
GTX SPORT 600 HO SDI /
GTX LIMITED 600 HO SDI
Drive Pulley

10000 ft
Altitude ⇒ 1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Spring Blue/Yellow (414 689 500) Violet/Green (415 015 400)

Ramp (417 222 596) (410)


Calibration
4 5 6 4 5 6
Screw Position
(417 222 477)
Pin (417 004 308) (Solid) (Hollow-threaded)
16 mm set screw (206 261 699)
Engagement
3800 4000
RPM ± 100
Maximum
8100
RPM ± 100

Driven Pulley (HPV)


10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓

Spring Black (417 126 687) Purple (414 978 300)


Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle
47°-44° (anodized) (417 126 385)
(degrees)

Additional Information
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Infos. ⇓

RAVE fully screwed-in Bring screw flush with cap

Sprocket 22T (504 091 100)

24 / 39 2007-1 Service
MXZ ADRENALINE 800 HO PTEK
Drive Pulley
Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea (Refer to appropriate Specification Booklet
Clutching
⇓ for part numbers)
Spring Violet/Green (415 015 400)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Ramp (417 222 546) (414)
Calibration
Calibration
Screw Position
3 4 5 3 4 5 ⇓
(417 222 595) Main jet 440 2
Pin (417 222 594) (Solid-Long)
(Long-Threaded)
Engagement Jet needle 9EGI05-58 2
3800
RPM ± 100
Needle position N/A —
Maximum
7950
RPM ± 100
Slide cut-away 2.0 2

Pilot jet 17.5 2


Driven Pulley Pilot screw 1.5 —

10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Valve seat 1.5 2


Level

Altitude ⇒
Sea

Clutching ⇓ Needle jet P-0M 2


Float mm —
N/A
Spring Green (417 126 688) level
RPM —
Spring Kg ± 0.7 Idle 1500
0.0 ± 200
tension lb ± 1.5
Idle throttle
Cam angle —
50°-40° (anodized) (417 126 721) valve position 1.7 1.8 1.9
(degrees)
(mm)

CAUTION: These adjustments are guidelines


only. Specific adjustments vary with Main Jet Chart
temperature, altitude and snow condition. (Refer to last page table for part numbers)
Always observe spark plug condition

10000 ft
Altitude ⇒ 1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
for proper jetting.
600 m
Level
Sea

Qty
Temperature

-40°C PTO
470
-40°F MAG
-30°C PTO
460
-20°F MAG
-20°C PTO
-4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG

Service 2007-1 25 / 39
MXZ X 800 HO PTEK /
MXZ BLIZZARD 800 HO PTEK /
MXZ X-RS 800 HO PTEK
Drive Pulley Carburetion

10000 ft
Altitude ⇒ (Refer to appropriate Specification Booklet
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching for part numbers)


10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Spring Violet/Green (415 015 400)

Level
Sea

Qty
Calibration
Ramp (417 222 546) (414)

Calibration
3 4 5 3 4 5
Screw Position Main jet 440 2
(417 222 595)
Pin (417 222 594) (Solid-Long) Jet needle 9EGI05-58 2
(Long-Threaded)
Engagement —
3800 Needle position N/A
RPM ± 100
Maximum Slide cut-away 2.0 2
7950
RPM ± 100
Pilot jet 17.5 2


Driven Pulley Pilot screw 1.5

Valve seat 1.5 2


10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Needle jet P-0M 2


Clutching ⇓ Float —
mm N/A
level
Spring Green (417 126 688) RPM —
Idle 1500
± 200
Spring Kg ± 0.7 Idle throttle
0.0
tension lb ± 1.5 valve position 1.7 1.8 1.9 —
Cam angle (mm)
47°-44° (anodized) (417 126 385)
(degrees)

CAUTION: These adjustments are guidelines Main Jet Chart


only. Specific adjustments vary with (Refer to last page table for part numbers)
temperature, altitude and snow condition.
Always observe spark plug condition
10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
for proper jetting. Temperature

-40°C PTO
470
-40°F MAG
-30°C PTO
460
-20°F MAG
-20°C PTO
-4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG

26 / 39 2007-1 Service
MXZ RENEGADE 800 HO PTEK — 1.25” TRACK /
MXZ RENEGADE X 800 HO PTEK — 1.25” TRACK
Drive Pulley
Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching
(Refer to appropriate Specification Booklet

for part numbers)
Spring Violet/Green (415 015 400) Green/Violet (414 762 800)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
Ramp (417 222 548) (415)

600 m
Level
Sea

Qty
Calibration
3 4 5 3 4 5 Calibration
Screw Position
(417 222 594)

Pin (417 004 308) (Solid)
(Solid-Long)
Engagement
3800 3900 4000 4100
RPM ± 100 Main jet 440 2
Maximum
7950
RPM ± 100
9EGI05-
Jet needle 2
58
Driven Pulley 10000 ft Needle position N/A —
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

Slide cut-away 2.0 2


600 m
Level

Altitude ⇒
Sea

Pilot jet 17.5 2


Clutching ⇓
Mixture screw 1.5 —
Spring Green (417 126 688)
Valve seat 1.5 2
Spring Kg ± 0.7
0.0
tension lb ± 1.5 Needle jet P-0M 2
Cam angle
44° (anodized) (417 126 445) Float
(degrees) mm N/A —
level
RPM —
Idle 1500
± 200
CAUTION: These adjustments are guidelines Idle throttle
only. Specific adjustments vary with valve position 1.7 1.8 1.9 —
(mm)
temperature, altitude and snow condition.
Always observe spark plug condition
for proper jetting. Main Jet Chart
(Refer to last page table for part numbers)
Additional Information
10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
10000 ft

600 m
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

Level
600 m

Sea

Qty
Level

Altitude ⇒ Temperature
Sea

Infos. ⇓ ⇓
-40°C PTO
19T (504 152 030) or 470
-40°F MAG
21T (504 096 200)
Sprocket 23T (504 091 000) -30°C PTO
to get a ratio of 460
19/43* or 21/43* -20°F MAG
-20°C PTO
*NOTE: Ratios of 19/43 or 21/43 could also be used in deep snow at all altitudes. -4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG

Service 2007-1 27 / 39
MXZ RENEGADE X 800 HO PTEK — 1.75” TRACK

Drive Pulley Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
(Refer to appropriate Specification Booklet
Level
Sea

Clutching
for part numbers)

10000 ft
Spring Violet/Green (415 015 400) Green/Violet (414 762 800) Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Ramp (417 222 548) (415) Calibration
Calibration
3 4 5 3 4 5

Screw Position
Main jet 440 2
Pin (417 004 308) (Solid)
Engagement Jet needle 9EGI05-58 2
3800 4100 4200 4300
RPM ± 100 —
Needle position N/A
Maximum
7950
RPM ± 100 Slide cut-away 2.0 2

Pilot jet 17.5 2


Driven Pulley Mixture screw 1.5 —
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

Valve seat 1.5 2


600 m

Altitude ⇒
Level
Sea

Needle jet P-0M 2


Clutching ⇓
Float mm —
N/A
level
Spring Green (417 126 688)
RPM —
Spring Kg ± 0.7 Idle 1500
0.0 ± 200
tension lb ± 1.5 Idle throttle
Cam angle valve position 1.7 1.8 1.9 —
44° (anodized) (417 126 445)
(degrees) (mm)

CAUTION: These adjustments are guidelines Main Jet Chart


only. Specific adjustments vary with
temperature, altitude and snow condition. (Refer to last page table for part numbers)
Always observe spark plug condition

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

for proper jetting.


Level
Sea

Qty
Temperature

Additional Information -40°C
470
PTO
-40°F MAG
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level

-30°C PTO
Sea

460
-20°F MAG
Infos. ⇓ -20°C PTO
-4°F MAG
19T sprocket
(504 152 030) -10°C PTO
to get a ratio of 19/43* 14°F MAG
Sprocket 21T (504 096 200) 0°C PTO
European Model Only 440
21T 32°F MAG
(504 096 200) 10°C PTO
50°F MAG
*NOTE: Ratio of 19/43 could also be used in deep snow at all altitudes. 20°C PTO
70°F MAG

28 / 39 2007-1 Service
GSX LIMITED 800 HO PTEK
Drive Pulley

10000 ft
Altitude ⇒
Carburetion

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea
Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Blue/Green (414 817 700) for part numbers)
Ramp (417 222 546) (414)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea
Calibration

Qty
Screw Position
3 4 5 3 4 5 Calibration
Pin (417 222 594) (Solid-Long) (417 004 308) (Solid) ⇓
Engagement Main jet 440 2
3600
RPM ± 100
Maximum Jet needle 9EGI05-58 2
7950
RPM ± 100
Needle position N/A —

Slide cut-away 2.0 2


Driven Pulley Pilot jet 17.5 2

10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Mixture screw 1.5 —


Altitude ⇒
Level
Sea

Clutching ⇓ Valve seat 1.5 2

Needle jet P-0M 2


Spring Green (417 126 688)
Float mm —
Spring Kg ± 0.7 N/A
0.0 level
tension lb ± 1.5 RPM
Cam angle Idle 1500 —
50°-40° (anodized) (417 126 721) ± 200
(degrees) Idle throttle
valve position 1.7 1.8 1.9 —
(mm)
CAUTION: These adjustments are guidelines
only. Specific adjustments vary with
temperature, altitude and snow condition. Main Jet Chart
Always observe spark plug condition (Refer to last page table for part numbers)
for proper jetting.

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Temperature

-40°C PTO
470
-40°F MAG
-30°C PTO
460
-20°F MAG
-20°C PTO
-4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG

Service 2007-1 29 / 39
GTX LIMITED 800 HO PTEK
Drive Pulley

10000 ft
Altitude ⇒
Carburetion

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching
⇓ (Refer to appropriate Specification Booklet
Spring Blue/Green (414 817 700) Blue/Pink (414 916 300) for part numbers)
Ramp (417 222 546) (414)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea
Calibration

Qty
Screw Position
3 4 5 3 4 5 Calibration
Pin (417 222 594) (Solid-Long) (417 004 308) (Solid) ⇓
Engagement Main jet 440 2
3800
RPM ± 100
Maximum Jet needle 9EGI05-58 2
7950
RPM ± 100 Needle
N/A —
position
Slide cut-away 2.0 2
Driven Pulley 10000 ft
Pilot jet 17.5 2
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level

Mixture screw 1.5 —


Sea

Clutching ⇓ Valve seat 1.5 2

Needle jet P-0M 2


Spring Green (417 126 688)
Float mm —
Spring Kg ± 0.7 N/A
0.0 level
tension lb ± 1.5
RPM —
Cam angle Idle 1500
47°-40° (anodized) (417 126 724) ± 200
(degrees)
Idle throttle
valve position 1.7 1.8 1.9 —
(mm)
CAUTION: These adjustments are guidelines
only. Specific adjustments vary with
temperature, altitude and snow condition. Main Jet Chart
Always observe spark plug condition (Refer to last page table for part numbers)
for proper jetting.

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Qty
Temperature

-40°C PTO
470
-40°F MAG
-30°C PTO
460
-20°F MAG
-20°C PTO
-4°F MAG
-10°C PTO
14°F MAG
0°C PTO
440
32°F MAG
10°C PTO
50°F MAG
20°C PTO
70°F MAG

30 / 39 2007-1 Service
SUMMIT ADRENALINE 800R PTEK 144” & 151” /
SUMMIT X 800R PTEK 144” & 151” /
SUMMIT X-RS 800R PTEK 151”
Drive Pulley Carburetion
(Refer to appropriate Specification Booklet

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching for part numbers)



Altitude ⇒

10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
Violet/Yellow

600 m
Level
Spring Violet/Green (415 015 400)

Sea

Qty
(415 015 300)
Calibration
Ramp (417 222 548) (415)

Calibration
3 1 3 4 5
Screw Position
1 x (417 222 595) (417 222 595) Main jet 470 2
Pin
(417 222 594) (Hollow-Threaded) (Hollow-Long)
see note 1
(Solid-Long) 1 x (206 262 599) 1 x 6 mm
below
set screw (206 260 699)
Engagement Jet needle 9EGY2-58 2
3800
RPM ± 100 —
Needle position 3
Maximum
RPM ± 100 Slide cut-away 2.0 2
8150
see note 2
below Pilot jet 17.5 2

Mixture screw 1.5 —


note 1: For permanent use at and above Valve seat 1.5 2
3000 m (10 000 ft), remove 6 mm set
Needle jet P-0M 2
screw (P/N 206 260 699).
Float mm —
N/A
note 2: Engine performance at its peak level
RPM —
from 8150 to 8300 RPM. Idle
± 200
1900
Idle throttle
valve position 1.7 2.0 2.2 2.4 —
Driven Pulley (mm)
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level

Main Jet Chart


Sea

Clutching ⇓
(Refer to last page table for part numbers)
Spring Violet (414 978 300)

10000 ft
Spring Kg ± 0.7 Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
0.0
600 m
Level

tension lb ± 1.5
Sea

Qty
Cam angle Temperature
44° (anodized) (417 126 967)
(degrees) ⇓
-40°C PTO
500
-40°F MAG
CAUTION: These adjustments are guidelines -30°C PTO
490
only. Specific adjustments vary with -20°F MAG
-20°C PTO
temperature, altitude and snow condition. -4°F MAG
Always observe spark plug condition -10°C PTO
14°F MAG
for proper jetting. 0°C PTO
470
32°F MAG

Additional Information 10°C


50°F
PTO
MAG
20°C PTO
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level

70°F MAG
Sea

Infos ⇓

23T
Sprocket (504 152 21T (504 152 754)
506)

Service 2007-1 31 / 39
SUMMIT X 800R PTEK 159” /
SUMMIT X-RS 800R PTEK 159”
Drive Pulley Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m (Refer to appropriate Specification Booklet
Level
Sea

Clutching
for part numbers)

Violet/

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Spring Yellow

Level
Violet/Green (415 015 400)

Sea

Qty
(415 015 300) Calibration
Ramp (417 222 548) (415) ⇓
Calibration
3 1 2 3 4 5
Screw Position
1 x (417 222 595) (417 222 595) Main jet 470 2
Pin
(417 222 594) (Hollow-Threaded) (Hollow-Threaded)
see note 1
(Solid-Long) 1 x (206 262 599) screw 6 mm
below
set screw (206 260 699)
Jet needle 9EGY2-58 2
Engagement
3800
RPM ± 100 Needle position 3 —
Maximum
RPM ± 100 Slide cut-away 2.0 2
8150
see note 2
below Pilot jet 17.5 2

Mixture screw 1.5 —

note 1: For permanent use at and above Valve seat 1.5 2


3000 m (10 000 ft), remove 6 mm set Needle jet P-0M 2
screw (P/N 206 260 699). Float mm N/A —
level
note 2: Engine performance is at its peak RPM
Idle 1900 —
from 8150 to 8300 RPM. ± 200
Idle throttle
valve position 1.7 2.0 2.2 2.4 —
Driven Pulley (mm)
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒ Main Jet Chart


Sea

Clutching ⇓
(Refer to last page table for part numbers)
Spring Violet (414 978 300)

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
Spring Kg ± 0.7
600 m
Level

0.0
Sea

Qty
tension lb ± 1.5
Temperature
Cam angle
44°-40° (anodized) (417 126 969)
(degrees) ⇓
-40°C PTO
500
-40°F MAG
CAUTION: These adjustments are guidelines -30°C
490
PTO
only. Specific adjustments vary with -20°F MAG
-20°C PTO
temperature, altitude and snow condition. -4°F MAG
Always observe spark plug condition -10°C PTO
14°F MAG
for proper jetting. 0°C PTO
470
32°F MAG
10°C PTO
Additional Information 50°F MAG
20°C PTO
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

70°F MAG
Level

Altitude ⇒
Sea

Infos ⇓

21T
Sprocket (504 152 19T (504 152 752)
754)

32 / 39 2007-1 Service
SUMMIT X-RS 800R PTEK 151” (EUROPE)
Drive Pulley
Carburetion

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Clutching Sea (Refer to appropriate Specification Booklet
⇓ for part numbers)
Violet/
Spring Yellow Violet/Green (415 015 400)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
(415 015 300)

Sea

Qty
Calibration
Ramp (417 222 548) (415)
Calibration

1 3 4 5
Screw Position
1 x (417 222 595) (417 222 595)
Pin Main jet 470 2
(417 222 594) (Hollow-Threaded) (Hollow-Long)
see note 1
(Solid-Long) 1 x (206 262 599) 1 x 6 mm
below
set screw (206 260 699)
Engagement Jet needle 9EGY2-58 2
3800
RPM ± 100
Maximum Needle position 3 —
RPM ± 100
8150 Slide cut-away 2.0 2
see note 2
below
Pilot jet 17.5 2

Mixture screw 1.5 —


note 1: For permanent use at and above
Valve seat 1.5 2
3000 m (10 000 ft), remove 6 mm set
screw (P/N 206 260 699). Needle jet P-0M 2
Float mm —
note 2: Engine performance at its peak N/A
level
from 8150 to 8300 RPM. Idle
RPM
1900 —
± 200
Idle throttle
Driven Pulley valve position
(mm)
2.0 2.2 2.4 —
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level

Altitude ⇒
Sea

Clutching ⇓ Main Jet Chart


Spring Violet (414 978 300)
(Refer to last page table for part numbers)
Spring Kg ± 0.7
0.0

10000 ft
Altitude ⇒
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
tension lb ± 1.5
600 m
Level
Sea

Qty
Cam angle
44° (anodized) (417 126 967) Temperature
(degrees)

-40°C PTO
500
CAUTION: These adjustments are guidelines -40°F MAG
-30°C PTO
only. Specific adjustments vary with -20°F
490
MAG
temperature, altitude and snow condition. -20°C PTO
-4°F MAG
Always observe spark plug condition -10°C PTO
for proper jetting. 14°F MAG
0°C PTO
470
32°F MAG
Additional Information 10°C
50°F
PTO
MAG
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft

20°C PTO
600 m
Level

Altitude ⇒
Sea

70°F MAG
Infos ⇓

23T
Sprocket (504 152 21T (504 152 754)
506)

Service 2007-1 33 / 39
LEGEND™ TRAIL 4-TEC® V-800 /
LEGEND TOURING 4-TEC V-800 /
EXPEDITION SPORT 4-TEC V-800 /
SKANDIC TUNDRA 4-TEC V-800
Drive Pulley

10000 ft
Altitude ⇒ 1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Spring Red/Yellow (414 817 500)

Ramp (417 222 940) (616)


Calibration
3 4 6 3 4 6
Screw Position
Pin (417 222 594) (Solid-Long) (417 004 309) (Hollow)
Engagement
2100
RPM ± 100
Maximum
7200 7000
RPM ± 100

Driven Pulley
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Clutching ⇓

Spring Pink (417 126 735)


Spring Kg ± 0.7
7.3 kg (16.0 lb)
tension lb ± 1.5
Cam angle
44° (417 126 574)
(degrees)

CAUTION: These adjustments are guidelines


only. Specific adjustments vary with
temperature, altitude and snow condition.

34 / 39 2007-1 Service
EXPEDITION TUV 4-TEC V-800 /
SKANDIC SWT 4-TEC V-800
Drive Pulley

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Spring Red/Red (414 689 800)

Ramp (417 222 883) (614)


Calibration
3 4 6 5
Screw Position
Pin (417 222 594) (Solid-Long) (417 004 309) (Hollow)
Engagement
2500
RPM ± 100
Maximum
7250
RPM ± 100

Driven Pulley 10000 ft


1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Clutching ⇓

Spring Orange/Gold/Gold (M140069)


Spring Kg ± 0.7
8.2 kg (18.1 lb)
tension lb ± 1.5
Cam angle
40°-30° (M140057)
(degrees)

CAUTION: These adjustments are guidelines


only. Specific adjustments vary with
temperature, altitude and snow condition.

Service 2007-1 35 / 39
SUMMIT HIGHMARK†† 1000 SDI /
SUMMIT HIGHMARK X 1000 SDI
Drive Pulley (TRA V)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Violet/Yellow
Spring Pink/White (414 991 400)
(415 015 300)
3x (417 222 546)
Ramp (417 222 799) (433)
(414)
Calibration
6 2 3 4 3 4
Screw Position
3 x (417 222 595)
3 x (417 222 812) (Steel lever) (Long-Threaded)
Pin
1 x (417 004 309) (Hollow) 3 x (206 262 599)
set screw
3 x (417 222 671)
Lever (417 222 812) steel lever
(Alu. lever)
Cotter Pin/Pin
3 x (732 958 001)
Screw
Roller Assy 3 x (417 003 900)
Stopper
6 x (417 004 302)
Washer
Engagement
3500 4000
RPM ± 100
Maximum
7900
RPM ± 100

Driven Pulley
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Clutching ⇓

Spring Violet (414 978 300)


Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle
44°-36° (anodized) (417 126 937)
(degrees)

CAUTION: These adjustments are guidelines


only. Specific adjustments vary with
temperature, altitude and snow condition.

Vehicle Calibration
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Description

ECM Cal. File


(420 665 790) (420 664 619)
from B.U.D.S.
TPS angle 4.6° 5.0°

Sprocket 23T (504 152 506) 21T (504 152 505)

†† Highmark is a trademark of a third party.

36 / 39 2007-1 Service
SUMMIT HIGHMARK 1000 SDI (EUROPE) /
SUMMIT HIGHMARK X 1000 SDI (EUROPE)
Drive Pulley (TRA V)

10000 ft
Altitude ⇒

1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

Green/White
Spring Violet/Yellow (415 015 300)
(417 222 371)
Ramp (417 222 444) (600) (417 222 546) (414)
Calibration
3 4 1 2 3 4
Screw Position
3 x (417 222 812) 3 x (417 222 595)
(Steel lever) (Long-Threaded)
Pin
1 x (417 004 309) 1 x (206 262 599)
(Hollow) set screw
(417 222 812)
Lever 3 x (417 222 671) (Alu. lever)
steel lever
Cotter Pin/Pin
3 x (732 958 001)
Screw
Roller Assy 3 x (417 003 900)
Stopper
6 x (417 004 302)
Washer
Engagement
3400 3500 4000
RPM ± 100
Maximum
7900
RPM ± 100

Driven Pulley
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Clutching ⇓

Spring Violet (414 978 300)


Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle
44°-36° (417 126 937)
(degrees)

CAUTION: These adjustments are guidelines


only. Specific adjustments vary with
temperature, altitude and snow condition.

Vehicle Calibration
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Description

ECM Cal. File


from B.U.D.S.
(420 665 790) (420 664 618)

TPS angle 4.6° 5.0°


Sprocket 23T (504 152 506) 21T (504 152 505)

Service 2007-1 37 / 39
MACH Z® ADRENALINE 1000 SDI /
MACH Z X 1000 SDI /
MX Z RENEGADE 1000 SDI /
MX Z RENEGADE X 1000 SDI
Drive Pulley (TRA V) Vehicle Calibration

10000 ft
Altitude ⇒ 1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Level
Sea

Clutching

10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m
Altitude ⇒

Level
Sea

Description ⇓
Pink/Pink Pink/White Violet/Yellow
Spring
(415 074 800) (414 991 400) (415 015 300)
(417 222 815) 3 x (417 222 546) ECM Cal. File from B.U.D.S. (420 665 790) (420 664 619)
Ramp (417 222 799) (433)
(434) (414) 5.0°
Calibration TPS angle 4.6°
6 2 3 4 3 4
Screw Position Mach Z Adrenaline/X
1 x ( 417 222 595) 29T (Borg Warner) (504 152 442)
(Long-Threaded) MX Z Renegade — 1.25” track
Pin 1 x (417 222 595) (Hollow) Upper Sprocket *21T (504 152 505)
1 x (206 262 599) 27T (504 148 400)
set screw or
MX Z Renegade — 1.75” track
3 x ( 417 222 671) 25T (504 084 300) *23T (504 152 506)
Lever 3 x (417 222 811) (Steel lever)
Alum. Lever
Mach Z Adrenaline/X
Cotter Pin/ Pin 3 x (732 958 001)
3 x (417 222 813) Pin Screw 49T (Borg Warner) (504 152 412)
Screw Cotter Pin Lower Sprocket
Roller Assy 3 x (417 222 762) 3 x (417 003 900) MX Z Renegade
49T (504 152 441)
Stopper
6 x (417 004 302)
Washer Mach Z Adrenaline/X
Engagement 82-13 (Borg Warner) (504 152 415)
3000 3500 4000 Chain
RPM ± 100
MX Z Renegade *80-13
Maximum
7900 82-13 (Type L/A) (504 152 421) (504 152 522)
RPM ± 100

* NOTE: A chain tensioner must be added.


Driven Pulley
10000 ft
1200 m

1800 m

2400 m

3000 m
4000 ft
2000 ft

6000 ft

8000 ft
600 m

Altitude ⇒
Level
Sea

Clutching ⇓

Spring Violet (414 978 300)


Spring Kg ± 0.7
0.0
tension lb ± 1.5
Cam angle
44°-33° (anodized) (417 126 933)
(degrees)

CAUTION: These adjustments are guidelines


only. Specific adjustments vary with
temperature, altitude and snow condition.

38 / 39 2007-1 Service
Main Jets Chart
TYPE BRP P/N TYPE BRP P/N TYPE BRP P/N
58 H99101ZH70580 165 404 119 300 290 404 101 100
68 H99101ZH70680 170 404 123 800 300 404 101 200
85 404 133 000 175 404 119 200 310 404 107 800
90 404 132 900 180 404 112 200 320 404 101 300
95 404 132 800 185 404 119 500 330 404 101 400
100 404 132 000 190 404 119 000 340 404 104 900
105 404 132 100 195 404 119 400 350 404 106 000
110 404 124 100 200 404 112 300 360 404 106 100
115 404 124 000 205 404 159 200 370 404 106 200
120 404 123 900 210 404 119 100 380 404 106 300
125 404 124 800 215 404 161 979 390 404 106 400
130 404 124 900 220 404 111 200 400 404 100 900
135 404 130 400 230 404 118 900 410 404 101 000
140 404 126 600 240 404 100 200 440 404 108 100
145 404 130 500 250 404 100 300 460 404 106 600
150 404 120 900 260 404 100 600 470 404 106 700
155 404 128 700 270 404 100 400 490 404 106 900
160 404 118 200 280 404 100 500 500 404 108 200

Service 2007-1 39 / 39

You might also like