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IST Electrical: PRINCETON DC

Functional Test for Data Hall 5 (Electrical)


DATE: 5 February 2024

NOTES

NOTE Safety notices to be mentioned during pre- • To remind all of the emergency procedures for evacuation.
test briefing. • To position fire watch person at heaters.
• To remind contractor to have portable fire extinguishers on hand nearby heater load banks.
NOTE Live Data Centre • Expected to have current live building load during the time of testing.
• Chiller system for live DC to be controlled by the DC Operations team.
• Monitoring system to be constantly monitored for any changes to the live data halls (if available).
• Live DC operations to take first priority. Testing to be aborted immediately at Facility Ops team instruction.
NOTE General setup for electrical testing • UPS vendor at UPS, genset vendor at genset.
• Prepare to take screenshots at monitoring system (if available).
• Data loggers to be used.
• Ensure data loggers are recording and sufficient memory.
• Heater load banks to be installed in data hall in an evenly distributed manner.
• Monitoring system to be constantly monitored for any alarms to the live data hall (if available).
• CRAC setpoints and sensor setpoints for alarm and control have been set as per design requirements.
• PQA installed at each UPS input and output.
• Laptop (without battery) or bulb at each PDU’s output for visual verification of no power interruption to load.
NOTE Assumptions & Criteria • Total design full load is 1800kW.
UPS-DH5 = 2040KVA/1900KW (pf=0.9)
UPS-2C1 = 2040KVA/1900KW (pf=0.9)
UPS-FWU-DH5-N = 150KVA/135KW (pf=0.9)
UPS-FWU- DH5-C = 150KVA/135KW (pf=0.9)
.
• Cold aisle temperature criteria 25 to 29 deg C at the data hall cold aisle.
• Cold aisle relative humidity 20 to 80 % RH at the data hall cold aisle.
• Distributed Redundant (N+1) UPS system and (N+2C) Genset.

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IST Electrical: PRINCETON DC
Functional Test for Data Hall 5 (Electrical)
DATE: 5 February 2024

Test
Test Test Setup Scenario Description Pass Criteria Results
No
EF01 Electrical System – Fail TX-USS-DH5 1800KW load distribution in data hall Fail mains power at TX-USS-DH5 by opening • UPS-2C1 & UPS-FWU-DH5-C Genset start-up, to take load <15 sec, no
5,100% on UPS-DH5 on GEN-USS-DH5 incomer J01 at RMU-USS-DH5 (LEW required) on Utility C source. drop to IT load.
• Both UPS-DH5 & UPS-FWU-
*RMU-USS-DH5 DH5-N on battery. Record
• Genset GEN-USS-DH5 start-up.
*J02, ON (Supply source from MHVSBA, Genset GEN-USS-DH5 start-up time:
• USS-DH5 ATS changeover to
ON) __________ sec
GEN-USS-DH5.
*J01,ON (Supply to TX-USS-DH5) • ESB-DH5 ATS shall retain at its (Default 15 sec)
*J03, ON (To RMU-USS-2C1. RMU- position N source.
USS-2C1, OFF) • UPS-DH5 & UPS-FWU-DH5-N USS-DH5 ATS Transfer Time: ______ sec
back to GEN-USS-DH5.
From the utility N source failure
*TX-USS-DH5, ON (Default 30 sec)

*USS-DH5 ATS for ESB-DH5 remain at USS-DH5.


*QN breaker ON (Closed status)
*ATS auto mode
*RTS auto mode
*USS DH5 all outgoing breakers ON
(closed status)

*ESB-DH5
*QN breaker ON (closed status)
*ATS auto mode
*RTS auto mode

Overall: Pass/Fail

EF01A UPS-DH5 To External Bypass 100% loads (1800KW) to UPS-DH5 via Transfer load to static bypass. • No interruption to IT load
data hall load banks on GEN-USS-DH5. Transfer load to external bypass using key interlock
at ESB-DH5.
Return load to static bypass. Overall: Pass/Fail
Restore load to UPS inverter. (LEW required)
EF01B UPS-FWU-DH5-N To External Bypass 100% loads (135KW) to UPS-FWU-DH5- Transfer load to static bypass. • No interruption to FWU load
N via FWU load on GEN-USS-DH5. Transfer load to external bypass using key interlock
at UDB-FWU-DH5-N.
Return load to static bypass. Overall: Pass/Fail
Restore load to UPS inverter. (LEW required)

2
IST Electrical: PRINCETON DC
Functional Test for Data Hall 5 (Electrical)
DATE: 5 February 2024

Test
Test Test Setup Scenario Description Pass Criteria Results
No
EF01C Electrical System – Fail TX-USS-2C1 1800KW load distribution in data hall 5, Fail mains power at TX-USS-2C1 by opening • Both UPS-DH5 & UPS-FWU- Genset start-up, to take load <15 sec, no
100% on UPS DH5 on GEN-USS-DH5. incomer J01 RMU-USS-2C1 (LEW required) DH5-N on GEN-USS-DH5. drop to IT load.
• Both UPS-2C1 & UPS-FWU-
TX-USS-DH5 fed from RMU-USS-DH5 DH5-C on battery Record
• Both Genset GEN-USS-2C1 &
TX-USS-2C1 fed from RMU-USS-2C1 GEN-USS-2C2 start-up. Genset GEN-USS-2C1 start-up time:
________ sec
• USS-2C1 ATS changeover to
GEN-USS-2C1. (Default time 15 sec)
• ESB-DH5 Q1 breaker remain
closed. Genset GEN-USS-2C2 start-up time:
• ESB-2C1 QN breaker remain ________ sec
closed.
(Default time 15 sec)
• Both UPS-2C1 & UPS-FWU-
DH5-C back to GEN-USS-2C1.
• Genset GEN-USS-2C2 shut Genset GEN-USS-2C2 shut down time
down. ________sec
(Default time 45 sec)

USS-2C1 ATS Transfer Time: _______sec


From the utility C source failure
(Default 30 sec)

Overall: Pass/Fail
EF01D Electrical System – Fail Genset GEN-USS- 1800KW load distribution in data hall 5, Fail Genset GEN-USS-DH5 by tripping the incomer • Both UPS-2C1 & UPS-FWU- Record
DH5 100% on UPS-DH5 on GEN-USS-DH5. DH5-C on battery.
• Both UPS-DH5 & UPS-FWU- Genset GEN-USS-2C2 start-up time:
DH5-N on battery. ________ sec
• PLC sense USS-DH5 total power
failure, USS-2C1 Q1 open. (Default time 15 sec)
• GEN-USS-2C2 start up.
• ESB-DH5 ATS changeover to USS-2C1 Q1 open ________sec
GEN-USS-2C1. (Default time 30 sec)
• Both UPS-DH5 & UPS-FWU-
DH5-N on GEN-USS-2C1.
• ESB-2C1 ATS to changeover to ESB-DH5 ATS Transfer Time _______sec
GEN-USS-2C2. (Default time 45 sec)
• Both UPS-2C1 & UPS-FWU-
DH5-C on GEN-USS-2C2. ESB-2C1 ATS Transfer Time _______sec
(Default time 75 sec)

Overall: Pass/Fail

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IST Electrical: PRINCETON DC
Functional Test for Data Hall 5 (Electrical)
DATE: 5 February 2024

Test
Test Test Setup Scenario Description Pass Criteria Results
No
EF01E Electrical System – Restore TX-USS-DH5 1800KW load distribution in data hall 5, Restore supply to TX-USS-DH5 by closing incomer • Both UPS-DH5 & UPS-FWU- Record
100% on UPS-DH5 on Utility N source J01 at RMU-USS-DH5 (LEW required) DH5-N on GEN-USS-2C1.
• Both UPS-2C1 & UPS-FWU-
DH5-C on GEN-USS-2C2. USS-DH5 RTS Transfer Time: _______sec
Restore the incomer to Genset GEN-USS-DH5 • USS-DH5 RTS changeover to (Default time 37 sec)
TX-USS-DH5
• PLC sense USS-DH5 power USS-2C1 Q1 closed ________sec
resume, USS-2C1 Q1 closed.
(Default time 30 sec)
• ESB-DH5 RTS changeover TX-
USS-DH5.
• Both UPS-DH5 & UPS-FWU- ESB-DH5 RTS Transfer Time: _______sec
DH5-N on TX-USS-DH5. (Default time 37 sec)
• ESB-2C1 RTS changeover to
USS-2C1.
• Both UPS-2C1 & UPS-FWU- ESB-2C1 RTS Transfer Time: _______sec
DH5-C on GEN-USS-2C1. (Default time 37 sec)
• Genset GEN-USS-2C2 shut
down. Genset GEN-USS-2C2 shut down time
________sec
(Default time 45 sec)

Overall: Pass/Fail

EF1F Electrical System – Restore TX-USS-2C1 1800KW load distribution in data hall 5, Restore power at TX-USS-2C1 by closing incomer • Both UPS-2C1 & UPS-FWU- Record
100% on UPS-DH5 on Utility N source. J01 RMU-USS-2C1 (LEW required) DH5-C on GEN-USS-2C1.
• USS-2C1 RTS changeover to USS-2C1 RTS Transfer Time: _______sec
TX-USS-2C1.
• Both UPS-2C1 & UPS-FWU- (Default time 37 sec)
DH5-C on TX-USS-2C1.
• Genset GEN-USS-2C1 shut Genset GEN-USS-2C1 shut down time
down. ________sec
(Default time 45 sec)

Overall: Pass/Fail

Transfer Load to C side

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IST Electrical: PRINCETON DC
Functional Test for Data Hall 5 (Electrical)
DATE: 5 February 2024

Test
Test Test Setup Scenario Description Pass Criteria Results
No
EF-02 Electrical System – Fail TX-USS-2C1 Transfer the heaters 1800KW load Fail mains power at TX-USS-2C1 by opening • Both UPS-DH5 & UPS-FWU- Genset start-up, to take load <15 sec, no
distribution in data hall 5 from N source incomer J01 RMU-USS-2C1 (LEW required) DH5-N on TX-USS-DH5. drop to IT load.
to C source, 100% on UPS-2C1 on • Both UPS-2C1 & UPS-FWU-
GEN-USS-2C1. DH5-C on battery Record
• Both GEN-USS-2C1 & GEN-
USS-2C2 start up. Genset GEN-USS-2C1 start-up time:
*PLC command all the PDU-2A1-C1 to _______ sec
C5 & UDB-FWU-2A1-C serving for • USS-2C1 ATS changeover to
GEN-USS-2C1. (Default time 15 sec)
DH2A1 to open due to PDU-DH-5-C1 to
C7 serving for DH-5 exceed 40% of • ESB-2C1 ATS shall retain at its
1.8MW. Position at GEN-USS-2C1. Genset GEN-USS-2C2 start-up time:
• USS-DH5 ATS shall retain at its ________ sec
position at TX-USS-DH5
*DH2A1 PDU-2A1-C1 to C5 will have (Default time 15 sec)
• Both UPS-2C1 & UPS-FWU-
breaker open alarm. DH5-C back to GEN-USS-2C1.
• Genset GEN-USS-2C2 will shut USS-2C1 ATS Transfer Time: _______sec
down. (Default time 30 sec)

Genset GEN-USS-2C2 shut down time:


________ sec
(Default time 45 sec)

Overall: Pass/Fail

EF02A UPS-2C1 To External Bypass 100% loads (1800KW) to UPS-2C1 via Transfer load to static bypass. No interruption to IT load
data hall load banks on GEN-USS-2C1. Transfer load to external bypass using key interlock
at ESB-2C1.
Return load to static bypass. Overall: Pass/Fail
Restore load to UPS inverter. (LEW required)
EF02B Electrical System – Fail Genset GEN-USS- 1800KW load distribution in data hall 5, Fail Genset GEN-USS-2C1 by tripping the incomer • GEN-USS-2C2 start up. Genset start-up, to take load <15 sec, no
2C1 100% on UPS-2C1 on GEN-USS-2C1. • Both UPS-DH5 & UPS-FWU- drop to IT load.
DH5-N remain on TX-USS-DH5.
Notes: • Both UPS-2C1 & UPS-FWU- Record
DH5-C on battery.
*PLC command all the PDU-2A1-C1 to Genset GEN-USS-2C2 start-up time:
• USS-2C1 ATS shall remain at its
C5 & UDB-FWU-2A1-C serving for ________ sec
Position at GEN-USS-2C1.
DH2A1 to remain open due to PDU-DH- (Default time 15 sec)
• ESB-2C1 ATS changeover to
5-C1 to C7 serving for DH-5 exceed 40%
GEN-USS-2C2.
of 1.8MW.
• Both UPS-2C1 & UPS-FWU- ESB-2C1 ATS Transfer Time _______sec
DH5-C back to GEN-USS-2C2.
(Default time 75 sec)
*DH2A1 PDU-2A1-C1 to C5 will have
breakers open alarm.
Overall: Pass/Fail

5
IST Electrical: PRINCETON DC
Functional Test for Data Hall 5 (Electrical)
DATE: 5 February 2024

Test
Test Test Setup Scenario Description Pass Criteria Results
No
EF02C Electrical System – Restore TX-USS-2C1 1800KW load distribution in data hall 5, Restore power at TX-USS-2C1 by closing incomer • Both UPS-DH5 & UPS-FWU- Record
100% on UPS-2C1 on Utility C source. J03 RMU-USS-2C1 (LEW required) DH5-N remain on Utility N
USS-2C1 RTS Transfer Time: _______sec
source.
• Both UPS-2C1 & UPS-FWU- (Default time 37 sec)
Notes: DH5-C on GEN-USS-2C2.
*PLC command all the PDU-2A1-C1 to Restore the incomer to Genset GEN-USS-2C1 • USS-2C1 RTS changeover to ESB-2C1 RTS Transfer Time: _______sec
C5 & UDB-FWU-2A1-C serving for TX-USS-2C1. (Default time 37 sec)
DH2A1 to remain open due to PDU-DH- • ESB-2C1 RTS changeover to
5-C1 to C7 serving for DH-5 exceed 40% USS-2C1.
of 1.8MW. • Both UPS-2C1 & UPS-FWU Genset GEN-USS-2C2 shut down time:
DH5-C back to TX-USS-2C1. ________ sec
*DH2A1 PDU-2A1-C1 to C5 will have • GEN-USS-2C2 shut down. (Default time 45 sec)
breakers open alarm.

Upon Completion of test and reduction of


load:
* PDU-2A1-C1 to C5 & UDB-FWU-2A1-
C serving for DH2A1 breaker will close
upon the PDU-DH-5-C1 to C7 serving for Overall: Pass/Fail
DH-5 less than 40% of 1.8MW.

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