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Causes, Implications, and Strategies for Project Closeout Delays in Highway


Construction

Article in Transportation Research Record Journal of the Transportation Research Board · April 2022
DOI: 10.1177/03611981221087229

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Research Article

Transportation Research Record


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Ó National Academy of Sciences:
Causes, Implications, and Strategies Transportation Research Board 2022
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DOI: 10.1177/03611981221087229

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Manideep Tummalapudi1 , Christofer M. Harper1 ,


Timothy R.B. Taylor2, Steve Waddle3, and Rachel Catchings3

Abstract
In highway construction, completing projects on time is critical. However, when projects are not completed on time, one of
the aspects that is often neglected by the state departments of transportation (DOTs), which causes delays in highway con-
struction, is project closeout. The project closeout phase, if delayed, not only has consequences for transportation agencies
and contractors, but also leads to substantial social costs to the public. Despite the potential magnitude of the impact, there
is limited knowledge about the factors that cause project closeout delays or about strategies for timely highway construction
project closeouts. This study identified the causes that delay highway project closeouts, raises awareness of the implications
of delays, and provides recommendations for efficient highway project closeout practices. The research methodology
included an extensive literature review, a survey questionnaire (40 state DOTs participating), and case studies of eight state
DOTs. The results showed that difficulties in attaining the required documentation, claims and litigations, managing multiple
funding sources, a lack of urgency from local utilities/entities, and the lack of sufficient DOT project staff are major factors
that delay project closeout. When a highway construction project is not closed out in a timely manner, the DOT can be sub-
ject to additional costs, obsolete funding sources, loss of project documentation, loss of staff with project knowledge
(through retirement/attrition), and potential adverse impacts on internal and external relationships. The authors provide rec-
ommendations for state DOTs to mitigate closeout delays and help ensure timely finalization of highway construction
projects.

Keywords
infrastructure, construction, construction management, project close-out

Closing out highway construction projects at depart- highway projects in the United States has steadily
ments of transportation (DOTs) is a complex process. It increased; any delays in project closeout can further
requires finishing the construction work, gaining accep- delay downstream projects (2).
tance of such work, and finalizing the financial obliga- When the closeout process is extended because of
tions and accounts of the project. In highway delays, there are consequences for the stakeholders
construction projects, closeout encompasses the time and involved. Delays in the construction closeout process can
activities that fall between substantial completion of the have financial impacts for both the contractors and
construction and finalization of the contract, including
finishing any remaining work and rectifying and closing
the financial accounts (1). The closeout process com- 1
Department of Construction Management, Colorado State University,
prises several steps and checklists, as well as distinct doc- Fort Collins, CO
2
uments, reports, and certifications that are required Department of Civil Engineering, University of Kentucky, Lexington, KY
3
Kentucky Transportation Center, Lexington, KY
before the project is truly closed. With all the steps and
documentation needed, the closeout process takes time. Corresponding Author:
In recent years, the number of public transportation Christofer Michael Harper, chris.harper@colostate.edu
2 Transportation Research Record 00(0)

transportation agencies. For example, final payment to  Transferring costs to proper accounts and repro-
contractors may be delayed, which will affect profitabil- gramming excess funds;
ity. Projects that are not closed out encumber funds  Collecting all completed documents including as-
within the state transportation agencies, which could built drawings, warranties, guarantees, and opera-
affect funding allocations for new projects. Construction- tion manuals and archiving them for project
, administrative-, and financial personnel might struggle records; and
to effectively close out a project because of factors such  Providing an administrative record to serve as a
as lack of or inaccurate documentation or an inability to basis for judicial review, and community relations
rectify financial accounts (3). Such challenges warrant with the traveling public (7–9).
specific attention from the project management team
during the construction project closeout phase to ensure Problems encountered during these activities not only
timely completion and proper closure of projects. It is in result in project closeout delays but may also result in
the best interests of all stakeholders that highway con- additional project costs and negatively affect transporta-
struction projects are completed at the earliest possible tion agencies’ project portfolios.
date and without delays in closeout (4). Therefore, this When a highway project experiences delays in the clo-
study focused on the causes and impacts associated with seout process, the delays hamper completion of the con-
delays in closing out highway construction projects, struction work, contract administration tasks, closing
along with identifying potential strategies to reduce proj- financial accounts, and making and receiving final pay-
ect closeout delays. ments. Previous research into transportation project clo-
seout has revealed that delays are typically attributed to
claims, dispute resolution, and cost overruns (8).
Background and Literature Review Furthermore, challenges associated with project closeout
Project closeout consists of the completion of construc- include interacting with multiple internal transportation
tion, administrative, and financial activities and takes agency divisions, working with external stakeholders,
place after all obligations have been fulfilled and the reconciling multiple funding sources, changing project
required documents have been collected and compiled. personnel, migrating paper-based documents to elec-
According to Federal Highway Administration, project tronic files, competing staff responsibilities, and a
closeout is, ‘‘the process that closes out the financial plethora of other influences attributed to the specifics of
a project (10, 11). Documentation plays a critical role in
award for a public transportation agency when all appli-
the timely closeout of transportation projects (12). To
cable administrative actions and required project work
close a project, transportation agencies require a compre-
have been completed for a highway project. Project clo-
hensive set of documentation that includes as-built draw-
seout involves construction closeout and financial close-
ings, disadvantaged business enterprise (DBE) reports,
out’’ (5). The project management team therefore faces a
final acceptance documents, final cost estimates, material
completely new set of challenges in the closeout phase to
certifications, and warranties (13). Most transportation
bring the project to a successful conclusion (3).
agencies require submission and approval of as-built
The closeout process commonly consists of four steps:
drawings before delivering the final payment, and trans-
(a) monitoring and documenting the construction process
portation agencies then retain an up to date set of as-
by inspecting the highway construction operations, (b)
built plans for future purposes (10, 14). The following is
accepting the construction contract implicating that the
a list of common reasons that result in project closeout
project has reached final acceptance as the contractor has
delays (8, 10):
fulfilled their obligations to the contract, (c) making final
payments to contractors for project expenses, and (d)
retention of project records that are collected and devel-  Absence of responsiveness and responsibility from
oped during construction and contract administration the contractor,
(6). Closeout in transportation projects is crucial because  Adversarial relationships between the owner and
the process involves contractor,
 Completing punch lists (e.g., minor repairs required
before substantial completion can be acheived) in
 Redistributing resources, including staff and facili-
occupied spaces,
ties, both on the transportation agency and con-  Contractor goes out of business/defaults,
tractor sides;  Contractor is slow in submitting required closeout
 Rectifying and closing all financial issues, such
documentation,
as change orders, retainage, and subcontractor  Contractor or state DOT staff transferring to
payments;
another project or leaving the company,
Tummalapudi et al 3

 Delayed payment by the owner, funds, regardless of whether there is an excess or short-
 Excessive or multiple punch lists, age, which creates a burden on transportation agencies in
 Issuing a substantial completion or acceptance cer- their efforts to efficiently use available resources and staff
tificate for partially completed projects, (8). Delays also affect the contractor, as final payments
 Lack of a contractually agreed dispute resolution take longer than expected, which has an impact on the
method, contractor’s bonding capacity and sometimes leads to
 Lack of preparedness and planning by the con- claims and litigation, further delaying the closeout as
tractor for project closeout, projects typically cannot be closed with unresolved claims
 Lack of proper closeout processes, (9). In addition to exploring the implications of project
 Lack of surety consent, closeout delays, a study by Johnson et al. quantified the
 Liens and stop work orders, delays (10). The research team analyzed closeout data
 No incentive for timely closeout, from the Kentucky Transportation Cabinet (KYTC) for
 Unachievable project closeout period, the years 2016 to 2017. Based on the analysis, the authors
 Unclear contractual project closeout requirements, estimated that reducing closeout delays to zero across
 Unresolved claims and disputes, and KYTC could result in a reduction of enough encumbered
 Using part of a project before total completion of funds (i.e., funds held as a result of delayed closeout) to
the project occurs. pave an additional 2,000 to 7,000 mi of lanes.
To alleviate project closeout delays and gain the
Additionally, Kaul, identified four major factors that potential quantitative value of reducing such delays, pre-
can affect the closeout process: psychological, financial, vious research has identified techniques that can help
technical, and administrative (15). Table 1 outlines the transportation agencies in this regard. Figure 1 sum-
types of delays that are associated with these four factors. marizes a range of techniques for transportation agencies
Of the reasons and factors listed, transportation agencies to consider to reduce or eliminate project closeout delay
might consider these closeout delay factors before the factors.
development of a project so that the delays are reduced The phrase ‘‘last but not least’’ describes the impor-
or alleviated long before the project gets to the closeout tance of the project closeout phase (15). It is extremely
phase. important that the final phase be given due attention and
When the project closeout process experiences delays, that adequate planning is undertaken to successfully
the delays have lasting implications such as the inability complete all activities. To improve the project closeout
to close the financial accounts and reconcile project process, it is important for all stakeholders to have

Table 1. Factors Affecting Closeout and Types of Impacts (15)

Factor Type

Psychological Project manager or superintendent demobilized before final completion


Stress of learning new technology/processes owing to labor shortages
Lack of urgency in the approach, enthusiasm, and motivation of parties involved resulting
from having achieved substantial completion
Demotivation of team members losing coworkers because of downsizing or the moving of labor
Limited leadership of the project team
Barriers in the flow of communication
Financial Owner-directed change order
Delay by owner for payment of work before substantial completion
Contractor penalties for delayed project completion
Technical Technical expertise
Sustainable construction certification
Commissioning requirements
Lack in planning and resource allocation
Unclear directives for closeout in specifications and contract
Accidents to people/equipment after substantial completion or acceptance
Procedural inexperience of owner representative or design team
Administrative Improper/untimely contractual closeout documentation
Subcontract closeout requirements
Multiple punch lists
Shortage/late arrival of resources
State and municipal regulatory requirements
Federal regulatory requirements
4 Transportation Research Record 00(0)

Figure 1. Techniques for reducing or eliminating project closeout delays (7, 8, 10, 15).

knowledge of the project closeout challenges, including closeout and associated processes and procedures per-
understanding the causes and implications of these taining to highway construction projects. Building on
delays on the overall project performance. This under- this information, the second task involved developing
standing and implementation of techniques to avoid such and distributing a survey questionnaire to state DOTs to
delays could improve the efficiency of transportation identify current closeout practices of highway construc-
agencies by providing additional funds and resources to tion projects across the United States. For the final task,
build more lane miles. However, research efforts in rela- the authors selected eight DOTs in which to conduct case
tion to highway project closeout and associated delays studies on project closeout duration, the delay factors,
have been minimal; this is what warrants this study. Its the implications of delays, and the lessons learned from
contribution to the body of knowledge lies in identifying closing out highway projects in a timely manner.
the causes of delays in highway construction project clo-
seouts, in raising awareness of the implications of such
delays, and in investigating effective project closeout Survey of State DOTs
practices and strategies to help state DOTs streamline From the data collected in the literature review, the
their closeout procedures. authors developed a questionnaire to survey state DOTs.
The purpose of the survey was to gather information on
current practices of closing out highway construction
Methodology
projects, and to identify state DOTs with the knowledge
The objectives of this study were to examine the highway and experience that would warrant further investigation
construction project closeout practices of state DOTs as case studies. Additionally, the questionnaire allowed
and disseminate findings on the factors that delay close- state DOT respondents to supply document links, refer-
out, the implications of such delays, and raise awareness ences to websites, or attachments that offered specific
of potential strategies to avoid or mitigate delays in high- DOT information on construction- and financial project
way project closeout. To achieve these objectives, a mul- closeout. The survey questions inquired about (a) factors
tiphase research methodology using three core research causing project closeout delays, (b) implications of proj-
tasks was adopted. The first task included an extensive ect closeout delays, (c) project closeout durations (goals
literature review to collate information on project and actual) for various highway construction delivery
Tummalapudi et al 5

methods; and (d) success factors that reduce project collecting DOT project closeout documents and reports,
closeout delays. The authors distributed the survey ques- and reviewing the findings with DOT staff for accuracy.
tionnaire electronically to the American Association of Using Oppenheim as a guide to develop the questions
State Highway and Transportation Officials Committee (16), the authors undertook the case studies using the
on Funding and Finance, which includes representatives protocol outlined above; the studies were conducted in
from all 50 state DOTs. A total of 40 state DOTs com- accordance with Government Accountability Office pro-
pleted the questionnaire (80% response rate). The cedures (17).
responses were then tabulated, evaluated, and supple-
mented with follow-up telephone calls and emails as
needed for clarification. Results and Discussion
The authors evaluated the data from literature review,
Case Studies survey questionnaire, and case studies of eight DOTs to
investigate the factors that cause delays in highway con-
The data collected from the survey questionnaire were
struction project closeout and the associated implications
used to draw conclusions about the factors affecting proj-
of the delays. Following that, a set of strategies and rec-
ect closeout, the implications of project closeout delays,
ommendations for state DOTs and other public trans-
project closeout durations, and to identify DOTs for the
case studies. The authors conducted in-depth case studies portation agencies to consider in relation to successful
to gather specific information on the implications of not highway construction project closeout were developed.
closing out a project, the factors that delay project close-
out and lessons learned by DOTs in closing out highway
Factors Causing Closeout Delays
construction projects.
As stated, data collected from the literature review The factors that were perceived by DOTs to affect proj-
and survey questionnaire were used to select the state ect closeout negatively and cause delays fell under the
DOTs for inclusion as case studies. The DOTs qualified categories of project closeout documentation difficulties,
for inclusion local utilities issues, project staffing issues, claims and
based on the closeout processes in place, the compre- litigations, and funding source challenges. Several of the
hensiveness and availability of documents and data, and factors that are barriers to completing project closeout
the willingness of DOT staff to participate in the study. in a timely manner are shown in the survey results in
Based on these qualification criteria, the authors initially Figure 2. The top two responses of the 32 state DOTs
invited 13 state DOTs to participate in the study, of (80% of the responses) were difficulty in receiving
which eight agreed: Connecticut, Florida, Georgia, Iowa, required closeout documentation and dealing with open
Minnesota, Ohio, Oregon, and Texas. The case studies claims or litigation between the DOT and the contractor.
involved structured interviews with state DOT staff that Other factors included changes in DOT personnel and
had responsibilities associated with project closeout, limited DOT staff availability (75% and 73% of the

Figure 2. Factors that delay closing out highway projects (n = 40).


6 Transportation Research Record 00(0)

Figure 3. Documents required for closing out highway construction projects (n = 40).

responses, respectively), limited DOT staff with closeout following list presents comments from the case studies con-
experience (48%), missing testing information (48%), ducted in regard to closeout documentation issues.
missing certifications (45%), punch list taking too long
to complete (38%), and external stakeholders delaying  Incomplete or inaccurate information received
the process (35%). Overall, the barriers to timely project during the end stage of a project tends to delay
closeout revolved around the construction process, the closeout as documents are not processed finan-
required documents, as well as changes and a lack of suf- cially and accounts are not closed.
ficient and knowledgeable staff being involved in the  When contractors are swamped with work, there is
project. less urgency to finish documentation, which causes
delays in the closeout and finalization process.
 Documents that are commonly missing or take time
Project Closeout Documentation Difficulties. One of the signif-
icant delay factors identified in this study was the diffi- to obtain are material test results and certifications.
cultly in receiving the required closeout documentation  Delays in obtaining a proper and complete set of
in a timely manner from the various stakeholders typi- as-built drawings at the end of projects.
cally involved in a highway construction project. The  Changes in the contract may lead to incorrect cod-
projects generate many documents, reports, and informa- ing that results in delaying the reconciliation of
tion that are critical for closing out, as the work has to final documents, which causes delays in project
be reviewed to ensure compliance with the contract docu- closeout.
ments, as well as reviewing and verifying all payments.
Without proper documentation, closeout is difficult to A documentation issue that was reported to frequently
accomplish in a timely manner. Substantial completion/ slow down the closeout process related to DBE compli-
acceptance documents, final estimates, final payment ance; this verifies whether DBE requirements have been
applications, change order documentation, DBE reports, met and appropriate payments made. However, if the
material certifications, and as-built drawings were the requirements have not been met, then additional work
closeout documents required by at least 90% of the is required to close out the construction portion of the
responding state DOTs (Figure 3). project; this cannot progress to financial closeout until
Missing or incomplete documentation at the end of a all DBE issues have been resolved at the construction
project can trigger more involved processes and subsequent level, which can cause considerable closeout delay. If
lengthy delays as staff are required to gather missing docu- financial closeout documentation is incomplete, then
ments or identify and rectify incorrect information. The DOT staff will need to resolve this and justify the
Tummalapudi et al 7

resolutions, which can take considerable time, further moved to another position or left the DOT, and someone
delaying the process. new could be in charge who does not necessarily know
Another aspect of closeout documentation was related the project history or process to close out, causing signifi-
to labor compliance reports. State DOTs mentioned that cant delays.
labor compliance involves multiple individuals and
approvals, which has an impact on the quality and quan- Claims and Litigations. Outstanding disputes and claims
tity components of project closeout. If any labor compli- can be expensive and can cause very long delays to clos-
ance documents, such as certified payroll statements, ing out a project if not addressed properly and efficiently
wage certification statements, or employee interview (8). Claims and litigations occur in scenarios such as a
reports are missing or incomplete, the project team will contractor disagreeing with the final estimate, determin-
need to find the information; this can take significant ing that the DOT owes money or time for the work
time if labor was not tracked appropriately during con- undertaken. Resolution of these kinds of issues takes
struction. In addition, for projects involving local enti- time. Georgia DOT reported that if claims drag on, the
ties, documentation becomes more difficult. State DOTs project ends up on an FHWA inactive list, which they
reported that gathering agreements and documents from are unable to close out until the litigation is finalized.
local municipalities/entities takes longer than it should in
many cases because the local entities do not always see
the value in a timely closing out and may take their time Funding Source Challenges. Projects that have multiple
submitting documents. Local entities may not be using funding sources for highway construction tend to add
electronic construction processes and instead rely on more work and complexity to the project closeout pro-
paper-based processes, which can generate documenta- cess. State DOTs noted that the greater the number of
tion delays and extend the project closeout process. funding sources, the more documents, reviews, and
approvals needed, which all take time to complete, result-
ing in project closeout delays. In addition to this, locally
Issues with Local Utilities and Railroads. The utility companies funded projects may experience longer project closeout
(e.g., railroards, power, water, sewer, etc.) and railroads durations, as local municipalities may lack a formal clo-
are one of the external stakeholders that can delay proj- seout process to follow. Georgia DOT reported that local
ect closeout. Coordination with the utility companies and entities do not always prioritize the timely closing out of
railroads tends to take time, and getting them to follow a project, and if local match funding is a part of the proj-
DOT schedules can be difficult to accomplish. Payment ect, closeout takes longer because of resolving funding
and expenditure disagreements between DOTs and the issues.
utility companies and railroads, as well as receiving
invoices late from the them are major reasons that cause
delays in closing out projects. One DOT mentioned that Implications of Project Closeout Delays
they often experience difficulties receiving timely invoices Failure to close out projects promptly had produced sev-
from railroads, which delays closeout as all invoices and eral consequences for the participating state DOTs,
payments must be completed beforehand. including additional personnel resource allocations, fur-
ther project costs, contractor impacts, lost documenta-
Project Staffing Issues. Project staffing has proved challen- tion, and the deobligation of funds. The repercussions
ging for closing out projects at state DOTs: insufficient (that fell into these categories), which the state DOTs
project personnel, turnover/changes in personnel that had experienced as a result of closeout delays are listed
handle closeout, and a lack of staff knowledge/training in Figure 4. Difficulty allocating resources to other proj-
in the closeout process were reported. A few DOTs stated ects or tasks, additional costs to the DOT, and negatively
that a lack of resources slows down the auditing process, affecting relationships with contractors were found to be
which then affects project closeout times. Some DOTs the top implications from project closeout delays accord-
stated that they have been unable to complete closeout ing to the survey respondents.
audits because of staff unavailability. Changes in project
personnel can also cause significant delays; with change, Additional Personnel Resource Allocations. Florida DOT
issues can arise such as determining a payment for some- reported that delayed project closeouts had resulted in
thing that happened early on in a project, making com- resources being tied up in project closeout longer than
pletion harder to obtain. Other DOTs stated that by the anticipated, which therefore could not be allocated to
time a project is ready to closeout, proper notification subsequent responsibilities. Georgia DOT had found
from the construction- or the DOT side may not occur, that as project personnel change owing to long delays in
for example, the original project manager may have since project closeout, documentation and information
8 Transportation Research Record 00(0)

Figure 4. Implications of not closing out projects (n = 40).

handoff may not occur, resulting in the new personnel federal funding if a project does not close out efficiently
not knowing what has or has not happened at the earlier and is left inactive for a year after the project acceptance
stages. This type of situation requires the allocation of end date. The deobligation of funds because of untimely
additional resources for the closeout process that could closeout leads to additional work identifying other
be used on other much needed projects. sources to cover the costs that were eligible for federal
funding. State DOTs mentioned this financial strain
from reconciling project costs to other accounts using
Additional Project Costs. Project closeout delays lead to
other funding sources. For example, the Ohio and
additional fund requirements. The inability to allocate
Pennsylvania DOTs noted that when projects take a long
resources comprehensively to other projects and respon-
time to close, they are unable to release associated funds
sibilities costs the DOTs more money. The additional
for use on other projects. Further, delays in project close-
costs are incurred in the resources needed for the extra
out are likely to result in a reduction in the number of
time, and for interest on delayed payments as contractors
projects that can be completed annually and the ability
have to wait longer for the release of the final payment
to release federal funds to use on other projects.
and retainage. Florida DOT mentioned that the more
time closeout takes, the greater the funding burden on
the agency; Florida State Law directs that any state Lost Documentation and Knowledge. Not tracking documen-
agency must pay third-party contractors within 30 days, tation properly during construction and delays in project
otherwise the amount will accumulate interest. closeout increase the possibility of losing critical docu-
Connecticut DOT reported that they have expended ments. The loss of documentation could result in unsup-
many hours on reconciling and closing out projects that ported or ineligible funding source costs. Additionally,
have been in the system for a long time, using funds that DOTs stated that the loss of knowledge owing to close-
could have been allocated to other work. out delays can be costly, with individuals moving on to
new projects, and others having to attempt to track down
documentation that had been produced several months
Contractor Impacts. Highway construction project closeout
prior.
delays affect the contractor’s final payment, retainage,
bonding capacity, and future work potential, because
part of their bonding is tied up in the closeout delay. Success Factors for Timely Project Closeout
Such issues do not only jeopardize the immediate project
The DOT survey also aimed to identify the aspects of a
success and timely closeout but could have a particularly
successful project closeout. Factors that were identified
detrimental impact on the DOT–contractor relationship
as positively affecting the process are shown in Figure 5.
in future projects.
Most of these responses focused on the cooperation
between the DOT and contractor: 34 state DOTs (85%
Deobligation of Funds. Highway construction projects that of responses) acknowledged that the better the relation-
receive federal aid could be at risk of losing out on ship with the contractor, (e.g., collaborating, no claims
Tummalapudi et al 9

Figure 5. Success factors to reduce project closeout delays for highway construction (n = 40).

Figure 6. Percentage of construction complete when state departments of transportation (DOTs) begin planning for closeout (n = 40).

on the project, prompt receipt of documents), the more project closeout. The project closeout should be a colla-
efficient and rapid the closeout is to accomplish. Eighty borative effort, including DOT construction and finan-
percent of state DOTs (32 responses) also mentioned cial personnel as well as the contractor. This was
that having experienced and trained DOT staff handling evidenced by Connecticut DOT, as their staff mentioned
project closeout meant fewer delays and errors. In addi- that working as a team concurrently on the closeout
tion, nine state DOTs acknowledged that they use spe- helped them solve problems early in the process and
cific project closeout incentives/disincentives. saved considerable time. Another important factor in the
timely and successful completion of highway building
projects is team communication. All parties must be on
Recommendations and Strategies the same page and understand the significance of project
Based on the information collected from the state DOTs, completion. This was endorsed by Florida DOT, which
recommendations and strategies for effective project clo- mentioned that effective communication among their
seout were formulated and are provided here as a teams allowed for greater transparency in project close-
resource for state DOTs. out standards as well as a reduction in potential claims
that could delay the project closeout process.
Work as a Team to Complete Project Closeout. Coordination
and cooperation among the internal divisions of the Closeout Starts on Day 1 of a Project. The DOT survey indi-
DOT and their external stakeholders are key to timely cated that about 60% of the state DOTs begin to work
10 Transportation Research Record 00(0)

on the closeout process at the 80% to 100% project com- the past with 12 or 13 funding sources, which reportedly
pletion stage (shown in Figure 6). It is critical for state slowed down the project closeout process enormously.
DOTs to understand that closeout planning should begin
at the outset of the project and continue throughout the Project Closeout Documentation Practices. State DOTs should
construction phase. An effective documentation process stay on top of the documents and reports required for
and consideration of end goals during the construction closeout to keep the project closeout duration within the
phase of a project will result in a more efficient project permissible time frame. They should adopt ways to either
closeout. This was supported by Iowa and Florida incentivize stakeholders to submit documentation
DOTs, who both stated that they saw favorable, success- promptly or disincentivize tardy submissions. Minnesota
ful closeout outcomes when they had begun focusing on DOT (MnDOT) substantiated this: since implementing
the closeout process as soon as project had commenced. contractor disincentives for failing to meet documenta-
One of the primary reasons for closeout delays is that tion compliance within the specified dates, closeout times
DOT staff perform the bulk of the closeout documenta- have improved. Iowa DOT and MnDOT reported that
tion at the end of the project. To manage this aspect, they withhold payments from contractors as a disincen-
project teams must have a positive attitude toward the tive until all the required work is completed and docu-
closeout audit and maintain current documentation from mentation submitted. Another project closeout issue that
Day 1 of the project, which ensures that auditing will be the DOTs face quite often is the submission of the
largely complete by the end of the project, thereby mini- required as-built drawings at the end of construction.
mizing delays. State DOT project personnel usually have DOTs should adopt practices that encourage stake-
high levels of enthusiasm during the initial stages of a holders to create and submit as-built drawings during the
project and gradually lose that sense of urgency toward construction work rather than just at the end. To avoid
the end. To ensure that projects are effectively closed, such delays related to as-built drawings, Florida DOT
state DOTs must encourage their personnel to maintain made it mandatory to create as-built drawings as the
the same level of eagerness and enthusiasm through to work is performed.
the end of a project. State DOTs should also stay on top of the project
finances. It is important to make sure the project team,
Implement Lean Initiatives in the Closeout Process. State along with their field personnel, are monitoring and
DOTs should explore implementing lean initiatives in tracking all costs throughout the construction phase.
project management and in the project closeout process. Tracking how and when finance is used, and to whom
Lean initiatives assist with establishing process improve- money is paid throughout the project will facilitate recon-
ments that aim to increase productivity when carrying ciling the financial information at the end of the project
out construction processes. Several state DOTs high- rather than having to go back and work this out after the
lighted the improvements realized from the use of lean in fact. The more the project team is aware of the finances,
the closeout process. By implementing lean initiatives, the easier closeout will be. Having inspectors perform
Connecticut DOT involved their construction and audits as the work progresses helps to ensure project clo-
finance staff in identifying areas that often slow down seout data and documentation are completed throughout
their closeout process. This resulted in the development the construction phase, which reduces the efforts needed
of a new closeout workflow that improved efficiency; it at the end of a project.
also incorporates continuous improvements to further
streamline the process. Furthermore, DOTs should con- Project Closeout Training. State DOTs should emphasize the
sider using automated tools and electronic-based project importance of project closeout to their employees and
closeout systems that allow electronic sharing, reviewing, give adequate training on their responsibilities related to
signing, and approving documents, potentially saving this. By spending significant amounts of time and finan-
time compared with using paper-based processes. cial resources on project closeout training, Texas DOT
observed the positive impact this had on employee mor-
Minimize the Number of Funding Sources Involved in a ale and the improved project closeout efficiency. In addi-
Project. Highway construction projects can have one or tion to the field employees, it is important for DOT
more funding sources. When projects have multiple executive leadership teams to acknowledge the impor-
streams, in which all costs need to be reconciled, it com- tance of prioritizing project closeout and of providing
plicates the closeout and is likely to lead to project the required training resources to field personnel. This
delays. By keeping the number of funding sources to a aspect resonated with Ohio DOT: buy-in from the top
minimum, DOTs can make closeout easier, taking less has provided Ohio DOT with the ability to disseminate
time to reconcile all the costs involved. Iowa DOT sup- consistent messages, provide the required training, and
ported this finding, as they have had projects project in to roll out the improved project closeout process
Tummalapudi et al 11

statewide. With MnDOT leadership making closeout a project closeout. Claims and litigations occurring in final
priority, a backlog of 400 project closeouts reduced to 20 estimate agreements, rework, and contractual changes
within no time. Both these examples indicates the impor- delayed the closeout process considerably. Having multi-
tance of leadership support in the timely closeout of ple funding sources for a project requires multiple docu-
projects. mentation and approvals that take time to complete, also
resulting in project closeout delays.
Project Closeout Performance Measures. State DOTs should The consequences of project closeout delays included
develop project closeout performance measures to track additional personnel resource allocations, additional
metrics such as the total number of days between project project costs, contractor impacts, and the deobligation
closeout milestones, the number of projects needing to be of funds. When DOT personnel are tied up in a project
audited, how many are on the FHWA inactive list, and closeout longer than anticipated, additional resources
the number that have errors in the final packet, and so are then needed for other projects. Additional costs are
forth. This could help DOTs track pending closeout incurred from the resources needed for the additional
issues and motivate employees to stay on top of the issues time, and on the interest on delayed payments as con-
that need immediate attention in closing out. tractors wait longer for the release of final payment and
retainage This also results in strained contractor–DOT
relationships. Untimely closeout further leads to the deo-
Document the Closeout Process. It is essential that DOTs bligation of funds, meaning they are no longer available
document the closeout process, give succession planning for the specified project, resulting in a financial strain on
information to staff taking over, and ensure adequate state DOTs.
knowledge transfer. Documenting precise information To mitigate some of the highway construction project
on the processes and procedures that each person has in closeout delays, it is recommended that DOTs start plan-
the closeout process will save significant time when clos- ning for closeout early in the project and continue through-
ing out projects in the future. Furthermore, if personnel out the its life cycle. Further, collecting project closeout
have not worked on project closeout in a long time, there documentation from Day 1 and developing strategies to
could be a tendency to forget some of the process. incentivize/disincentivize the project stakeholders in rela-
Having the procedures outlined for specific roles will tion to submission of documents are recommended. State
facilitate the efficiency of project closeout. DOTs could also provide project closeout training to their
personnel, provide succession planning information for
Conclusion future staff, and ensure adequate knowledge transfer while
emphasizing the importance of timely closeout to all
The project closeout process at state DOTs takes time employees. Finally, DOTs should identify the areas that
and involves several challenges. Delays in the highway often slow down the closeout process and undertake pro-
construction project closeout process has negative conse- cess improvements in the workflow, such as minimizing
quences for all stakeholders. This study had three objec- the number of funding sources and using automated tools
tives: (1) identify the major causes of highway construction and electronic-based project closeout systems.
project closeout delays, (2) ascertain the implications of This study has provided an overview of the causes
the delays, and (3) provide recommendations for practices and implications of failing to close out highway con-
that will reduce highway construction project closeout struction projects in a timely manner. The recommen-
delays. dations and strategies provided are for state DOTs to
The top reasons for delays in highway project closeout consider in making their closeout processes more effi-
were found to include difficulties in obtaining the neces- cient to reduce the potential for delays during closeout.
sary closeout documentation, project staffing challenges, Future research could explore different methods for
claims/litigation between the DOT and contractor, and quantifying the impact of closeout delays and investi-
challenges related to funding sources. Missing, incom- gate greater use of emerging technologies in the project
plete, or inaccurate project documentation for material closeout process.
test results/certifications, updated as-built drawings, labor
compliance reports, and DBE verifications from contrac- Author Contributions
tors delayed the closeout process. Local entities may not
The authors confirm contribution to the paper as follows: study
use electronic construction processes, potentially resulting conception and design: C. Harper, T. Taylor; data collection:
in longer time frames for submission of the required doc- M. Tummalapudi, C. Harper, T. Taylor, S. Waddle, R.
uments, causing delays to closeout. DOT project staffing Catchings; analysis and interpretation of results: M.
issues such as insufficient project personnel resources, fre- Tummalapudi, C. Harper, T. Taylor; draft manuscript prepara-
quent changes in project personnel, and a lack of staff tion: M. Tummalapudi, C. Harper. All authors reviewed the
possessing knowledge of the closeout process slows down results and approved the final version of the manuscript.
12 Transportation Research Record 00(0)

Declaration of Conflicting Interests 7. Rogers, J. Opportunity Lost: Mismanagement of the Close-


The authors declared no potential conflicts of interest with out Phase of Construction Projects. College of Technology
respect to the research, authorship, and/or publication of this Masters theses. Purdue University, 2012, pp. 1–47.
article. 8. Parker, N., R. F. Baker, and C. Kamga. Speed Project
Closeouts and Streamline Local Financing. No. 55657-11-
15. Region 2 University Transportation Research Center,
Funding 2005, pp. 1–37.
The authors disclosed receipt of the following financial support 9. Wooldridge, S., M. Garvin, and J. Miller. Effects of
for the research, authorship, and/or publication of this article: Accounting and Budgeting on Capital Allocation for
The Transportation Research Board NCHRP Synthesis 20-05 Infrastructure Projects. Journal of Management in Engi-
Program sponsored this research, topic 51-17. neering, Vol. 17, No. 2, 2001, pp. 86–94.
10. Johnson, T. A., D. A. Michaels, R. E. Sturgill, and T. R.
Taylor. Streamlined Project Closeout for Construction at
ORCID iDs KYTC. No. KTC-17-12/SPR13-460-1F. University of Ken-
Manideep Tummalapudi https://orcid.org/0000-0001-9158- tucky Transportation Center, 2017. https://doi.org/
1469 10.13023/KTC.RR.2017.12.
Christofer Michael Harper https://orcid.org/0000-0003- 11. Federal Highway Administration. Most FHWA ARRA
3099-4555 Projects Will be Closed Out Before Funds Expire, But
Rachel Catchings https://orcid.org/0000-0001-7335-3745 Weaknesses in the Project Close-Out Process Persist.
Report No. ST-2015-029. Office of the Inspector General,
Federal Highway Administration, Washington, D.C.,
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