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COAL

Our Product

MAJOR OPERATING COAL- FIRED GENERATING UNITS

CAPACITY ANNUAL COAL CONSUMPTION


POWER STATION
(MW) (MT)

Kapar Energy Venture (KEV) 1,600 4.0

Manjung Power Station


3,100 10.0
(MPS)

Tanjung Bin Power Station


3,100 10.0
(TBP)

Jimah Energy Venture (JEV) 1,400 4.0

information updated as of 2015

Our Client

KAPAR ENERGY VENTURES


Although being one of the older power plants on this list of IPPs having launched in 1987, the Kapar
plant manages to also be the most dynamic. It is the first and only power station in Malaysia with
triple fuel firing capabilities – gas, oil and coal – and is also the largest power plant in Malaysia, with
an impressive generating capacity from its two 300MW units and two 500MW units.
Located off the coastal road between Port Klang and Kuala Selangor, the Kapar Energy Ventures plant
was first conceived in the 1970s and commenced construction on 240 hectares of reclaimed
mangrove swampland. It was then the first coal-fired power plant in Malaysia, and has grown into a
sub-critical power plant today processing MFO and bituminous coal. It is now the top producer of
electricity in Malaysia, and its ash pond is endearingly a popular haunt for thousands of migratory
water birds travelling between Siberia and Australia.

Its official name is the ‘Sultan Salahuddin Abdul Aziz Power Station,’ named after the then Sultan of
Selangor who launched the building.

Not lacking in its efforts in reducing pollution and keeping our planet green, the Kapar plant is fitted
with ESP and FGD as part of environmental regulation requirements, as well as the planting of
mangrove trees.
KAPAR ENERGY VENTURES SDN.BHD.

LIMIT
VALUE
NO SPECIFICATION BASIS UNIT

(GF2) (GF3)

Gross Calorific
1 As Received kcal/kg min 5800
Value

2 Total Moisture As Received % Max 18.5

3 Ash As Received % Max 18

4 Total Sulphur As Received % Max 1

Volatile
5 As Received % Min 24
Matter

6 HGI As Received - Min 45 40

7 AFT (IDT) As Received ℃ Min 1200 1240

<3 mm Max 30%


Reducing
8 Sizing
Atmosphere
>50
Max 5%
mm

information updated as of 2015

TNB JANAMANJUNG

The TNB Janamanjung power plant is a sub-critical coal-fired power plant that processes
sub-bituminous coal. It’s based on a man-made island off the coast of Lekir, Perak, making access to
sea freight a straightforward affair.

The plant receives approximately 6 mmt of sub-bituminous coal annually, and is equipped with three
700MW units and one 1000MW unit. This figure is expected to rise with an additional 1000MW unit
committed. It has also been crucial to meeting the rising demand of electricity in Malaysia since its
completion in 2002.
The TNB Janamanjung plant sits on reclaimed land on an island, and was built with a terminal that
handles the offloading of 6 million tonnes of coal that the plant processes each year. The jetty, which
was completed in 2002, is capable of serving capesize and gearless vessels of up to 150,000T.
The 254ha land that the plant sits on sees allocation of 70ha for the power plant and 175ha for the
ash pond; The rest are terminal facilities.

TNB Janamanjung Keeps It Green

The earth is the only one we got, which is why the plant uses low sulphur and low bitumen coal to
minimise pollution. The resulting ash is valuable for the cement industry, and most is caught by
electrostatic precipitators. Dust control is also important to limit air pollution to the area surrounding
the plant. To achieve this, the conveyor belt is covered and sprinkler systems remove most of the dust
from entering the air.

The TNB Janamanjung plant, which refers to itself as a green power plant, proudly meets – nay,
exceeds – higher emission standards than is typical for an ASEAN country. It operates to particulate
levels of 50mg/Nm3 while the expected ASEAN level is at 400mg/Nm3. The plant uses low NOx
burners and a flue gas desulpherisation facility to keep NOx and SOx emissions consistently low.
With water too, the plant takes extra precautions by ensuring that waste water is adequately treated
before it’s released into the sea. Efforts are not just limited to by-products of the plant – there is even
a plan to reinvigorate to decayed mango swaps in the area.

TNB JANAMANJUNG SDN. BHD. (MANJUNG 4) REJECTION LIMIT

NO SPECIFICATION BASIS UNIT LIMIT VALUE

Gross Calorific
1 As Received kcal/kg Min 4800
Value
2 Total Moisture As Received % Max 30

3 Ash As Received % Max 15

4 Total Sulphur As Received % Min 1

5 Volatile Matter As Received % Min 22

6 HGI As Received - Min 40

Reducing
7 AFT (IDT) ℃ Min 1000
Atmosphere

>2 mm Max 40%

8 Sizing
>50
Max 5%
mm

TNB MANJUNG FIVE SDN. BHD. REJECTION LIMIT

LIMIT
NO SPECIFICATION BASIS UNIT
VALUE

Gross Calorific
1 As Received kcal/kg Min 4800
Value

2 Total Moisture As Received % Max 30

3 Ash As Received % Max 15

4 Total Sulphur As Received % Min 1

5 Volatile Matter As Received % Min 22

6 HGI As Received - Min 40

Reducing
7 AFT (IDT) ℃ Min 1000
Atmosphere

8 Sizing >2 mm Max 40%


>50
Max 10%
mm

TNB JANAMANJUNG SDN. BHD.

LIMIT
NO SPECIFICATION BASIS UNIT
VALUE

Gross Calorific
1 As Received kcal/kg Min 4800
Value

2 Total Moisture As Received % Max 30

3 Ash As Received % Max 15

4 Total Sulphur As Received % Min 1.1

5 Volatile Matter As Received % Min 22.5

6 HGI As Received - Min 40

Reducing
7 AFT (IDT) ℃ Min 1000
Atmosphere

>2 mm Max 30%

8 Sizing
>50
Max 3%
mm

TANJUNG BIN

The Tanjung Bin power plant, located at the mouth of Sungai Pulai in Johor, commenced operations in
2006. It is the first, and to date, the largest privatised coal-fired power plant in Malaysia. A sub-critical
coal-fired power plant that produces an impressive 2,244MW supply, Tanjung Bin processes both
bituminous and sub-bituminous coals through their three 700MW units, with another 1000MV units
additionally scheduled for 2016.
On clean coal technology, Tanjung Bin is equipped with electrostatic precipitators and flue gas
desulphurisation

ANJUNG BIN ENERGY SDN. BHD.

LIMIT
NO SPECIFICATION BASIS UNIT
VALUE

Gross Calorific
1 As Received kcal/kg Min 4800
Value
2 Total Moisture As Received % Max 30

3 Ash As Received % Max 15

4 Total Sulphur As Received % Min 1

5 Volatile Matter As Received % Min 22

6 HGI As Received - Min 40

Reducing
7 AFT (IDT) ℃ Min 1000
Atmosphere

<2 mm Max 40%

8 Sizing
>50
Max 5%
mm

TANJUNG BIN POWER SDN. BHD.

LIMIT VALUE
NO SPECIFICATION BASIS UNIT
(BIT) (SUB-BIT)

Gross Calorific As
1 kcal/kg min 5900 5000
Value Received

As
2 Total Moisture % Max 18 26
Received

As
3 Ash % Max 15 5
Received

As
4 Total Sulphur % Max 1 1
Received

As
5 Fuel Ratio % Max 2.56 1.36
Received

As
6 HGI - Min 37 40
Received

7 Sizing <2 mm Max 40% 40%


>50
Max 5% 5%
mm

JIMAH ENERGY VENTURES


The Jimah Energy Ventures power plant (not to be confused with the Jimah East Power plant) is
situated in Jimah district, between Sepang in Selangor and Port Dickson in Negeri Sembilan. The plant
found its home on a beach facing the Straits of Malacca, adjacent to the mouth of Sungai Sepang in
2009

Jimah is a sub-critical coal-fired power plant that is capable of processing both bituminous and
sub-bituminous coal types. From its two 700MW units, Jimah is capable of supplying 1,400MW to the
Grid System.

Jimah Energy Ventures, based on its locality, is also an advocate of mangrove planting, in its bid to
improve upon the ecology of its surrounding areas. Jimah also implements pollution reduction
measures according to its own comprehensive Detailed Environmental Impact Assessment Plan and
regularly monitors emissions, noise, and water conditions around the locality of the plant for
reporting to the DOE. It also plays an active role in improving the quality of life for its neighbours,
evident in its contributions to the Kampung Chuah Single Mums’ Association, the Port Dickson
Fishermen’s Association, and the Committee for Development and Safety of Kampung Chuah,
Kampung Sawah, Kampung Pachitan and Kampung India. Other contributions include donations and
sponsorship of dinners for orphans and single mums, the Port Dickson and Sepang Fire Departments,
Sports Days organised by the Port Dickson town council, as well as to various schools in and around
Port Dickson.
JIMAH ENERGY VENTURES SDN. BHD. REJECTION LIMIT

LIMIT VALUE
NO SPECIFICATION BASIS UNIT
(BIT) (SUB-BIT)

Gross Calorific As
1 kcal/kg Min 5800 4800
Value Received

As
2 Total Moisture % Max 18 30
Received

As
3 Ash % Max 18 9
Received

As
4 Total Sulphur % Max 1 1
Received

As
5 Volatile Matter % Max 2.6 1.5
Received

As
6 HGI - Min 37 40
Received

<2 mm Max 40% 40%

7 Sizing
>50
Max 5% 5%
mm

JIMAH EAST POWER SDN. BHD. (STRAIGHT BURN COAL) REJECTION LIMIT

LIMIT
NO SPECIFICATION BASIS UNIT
VALUE

Gross Calorific
1 As Received kcal/kg Min 4375
Value

2 Total Moisture As Received % Max 38

3 Ash As Received % Max 25

4 Total Sulphur As Received % Min 1.5

5 Volatile Matter As Received % Min 22


6 HGI As Received - Min 38

Reducing
7 AFT (IDT) ℃ Min 1000
Atmosphere

<3 mm Max 40%

8 Sizing
>50
Max 10%
mm

JIMAH EAST POWER SDN. BHD.( LOW CV COAL) REJECTION LIMIT

LIMIT
NO SPECIFICATION BASIS UNIT
VALUE

Gross Calorific
1 As Received kcal/kg Min 3950
Value

2 Total Moisture As Received % Max 45%

3 Ash As Received % Max 9%

4 Total Sulphur As Received % Min 1%

5 Volatile Matter As Received % Min 22%

6 HGI As Received - Min 38

Reducing
7 AFT (IDT) ℃ Min 1000
Atmosphere

<3 mm Max 40%

8 Coal Size
>50
Max 10%
mm

JIMAH EAST SDN. BHD. (MEDIUM CV COAL) REJECTION LIMIT

LIMIT VALUE
NO SPECIFICATION BASIS UNIT
(BIT) (SUB-BIT)

1 Gross Calorific As kcal/kg Min 5800 4800


Value Received

As
2 Total Moisture % Max 18 30
Received

As
3 Ash % Max 18 9
Received

As
4 Total Sulphur % Max 1 1
Received

As
5 Volatile Matter % Max 2.6 1.5
Received

As
6 HGI - Min 37 40
Received

<2 mm Max 40% 40%

7 Sizing
>50
Max 5% 5%
mm

JIMAH EAST POWER

The Jimah Energy Power Sdn Bhd (JEP) is situated in Jimah district, between Sepang in Selangor and
Port Dickson in Negeri Sembilan.

JEP successfully achieved its commercial operation date (COD) on 27 December 2019, adding another
2,000 megawatts (MW) to Peninsular Malaysia’s existing generation capacity of 25,981 MW.

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