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INDEX CAT.

190

VOLUME TWO P.L. GROUP SUBJECT

TABLE OF CONTENTS — VOL. ONE


500 COOLING SYSTEM
700 FUEL OIL SYSTEM
900 LUBE OIL SYSTEM
1000 ACCESSORY RACK EQUIPMENT

REPLACEMENT PARTS V
0
1040
1080
1090
INERTIAL AIR SYSTEM

AIR SYSTEM EQUIPMENT


L

CATALOG NO. 190 u


M
E
1100
1200
1500
AIR COMPRESSOR
AIR COMPRESSOR MTG. & DRIVE
TRUCK. HAND BRAKE
1800 FLEXIBLE COUPLINGS. DIAL GAUGES.
O BALL COCK VALVES
N 1900 SANDING EQUIPMENT

GENERAL PURPOSE, SPECIAL E 2100


2300
WINDOW WIPER. SPEED RECORDER & HOPPER
STEAM SYSTEM
2400 CAB EQUIPMENT, PILOT

DUTY AND PASSENGER 2500


2600
CARBODY
HANDRAILS & SUPPORTS

LOCOMOTIVES 2700
2900
COUPLER, DRAFT GEAR
HORN. BELL

^ TABLE OF CONTENTS - VOL. TWO


V 3100 DYNAMIC BRAKE HATCH
0
Powered By L
U
3200
3300
ELECTRICAL CONTROL CABINET
MAIN GENERATOR - ALTERNATOR

567D and 645 Engines M


E
3600
3700
3800
BLOWERS AND DRIVES
AUXILIARY GENERATOR/ALTERNATOR
TRACTION MOTOR REFERENCE LIST
Refer to Catalog 300 T 3900 TRACTION MOTOR
W 4000 CIRCUIT MODULES
for Engine Replacement Parts O

TABLE OF CONTENTS - VOL. THREE


4100 MOTOR DRIVEN - FUEL PUMP/
CAB HEATER. COOLING FAN
Parts Department 4200 OVERNIGHT HEATER
V 4300 CONTROLLER
O 4500 REGULATORS - LOAD, VOLTAGE
L 4700 MAGNET VALVE
Electro- U 4900 SWITCHES - MANUAL, PROGRAM
Motive M 5100 INTERLOCKS
E 5300
CONTACTORS, RELAYS
5400
T
Electro-Motive Division H 5500
5700
SWITCHES - CONTROL & ALARM
JUMPERS, PLUGS, RECEPTACLES
R
LaGrange, Illinois, U.S.A. E 5900 LIGHTS
E 6300 ALARM BELL
6700 TERMINAL BOARDS
6900 RESISTORS & RHEOSTATS
9100 GENERAL LISTS - ELECTRICAL
NUMERICAL INDEX
E L E C T R O - M O T I V E D I V I S I O N G E N E R A I M O T O R S C O R P O R A T I O N

LOCOMOTIVE REFERENCE LIST

Locomotive Engine Generator/ Alternator


Model Model Model

GP15-1 1 2-645 E D32B2-D14


GP18 16-567D1 D22B-D14
GP20 16-567D2 D22BT-D14
GP28 16-567D1 D32B-D14
GP30 16-567D3 D22DT-D14
GP35 16-567D3A D32-D14
GP38 1 6-645 E D32B-D14,D32E1-D14
GP38AC 1 6-645 E AR10E-D14
GP38AC,GP38-2 16-645E AR10E1-D14,AR10E1-D18
GP39 12-645E3 D32-D14.AR10A4-D14
GP39-2 1 2-645 E3,E3B AR10A6-D14,AR10A7-D18
GP39X 12-645F3 AR10X2-D14,AR15-D14,AR15-D18
GP40 1 6-645 E3 AR10A-D14,AR10A2-D14
GP40P 1 6-645 E3 AR10A2-D14
GP40-2 16-645E3.E3B AR10A6-D14,AR10A7-D18
GP40P-2 16-645E3 AR10A6-D14
GP40X 1 6-645 F3 AR10X2-D14,AR10X3-D14,AR15-D14
GP50 16-645F3 AR15-D14,AR15A-D14,AR15-D18
DD35 16-567D3A D32-D14
DDA35 16-567D3A D32-D14
DDA40X 16-645E3A AR12-D14
SD18 16-567D1 D33C-D14,D32C-D14
SD28 16-567D1 D32B-D14
SD35 16-567D3A D32-D14
SD38 1 6-645 E D32B-D14,D32E1-D14
SD38AC,SD38-2 16-645E AR10E1-D14
SD38-2 16-645E AR10E2-D14,AR10E2-D18
SD39 1 2-645 E3 D32D-D14,D32E-D14
SDL39 12-645E3 D32E-D14
SD40 1 6-645 E3 AR10A-D14,AR10A1-D14,AR10A3-D14,
AR10A3M-D14,AR10A7-D14,AR10A8-D14
SD40-2 1 6-645 E3JE3B AR10A7-D14,AR10A7-D18
SD40-2SS 1 6-645 E3 AR16-D14
SD40T-2 16-645E3,E3B AR10A7-D14,AR10A7-D18
SD40X 1 6-645 F3 AR16-D18
5045 20-645E3 AR10B-D14,AR10B2-D14)AR10B3-D14)
AR10B4-D14
SD45-2 20-645 E3.E3B AR10B4-D14
SD45X 20-645 E3 A AR12A-D14
SD45T-2 20-645E3JE3B AR10B4-D14
SD50 16-645F3 AR16A-D18
SD50S 1 6-645 F3 AR16-D18,AR16A-D18
SDP28 16-567E D32B-D14
SDP35 16-567D3A D32-D14
SDP38 16-567E D32B-D14
SDP40 16-645E3 AR10A-D14,AR10A1-D14
SDP40F 16-645E3 AR10A7-D14
SDP45 20-645 E3 AR10B-D14,AR10B2-D14,AR10B3-D14
F40C 16-645E3A AR10A9-D14
F40PH 16-645E3,E3A,E3B AR10A7B-D14,AR10A9-D14,AR10A9-D18
F40PH-2 1 6-645 E3.E3B AR10A9-D14,AR10A9-D18AR10E1B-D18
F45 20-645 E3 AR10B2-D14,AR10B3-D14
FP45 20-645 E3 AR10B2-D14

OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

REPLACEMENT PARTS CATALOG NO. 190


TABLE OF CONTENTS
VOLUME TWO

Parts
List Part Page Locomotive
Number Subject Number No. Application

3100 GROUP - DYNAMIC BRAKE HATCH EQUIPMENT


D3110 Dynamic Brake Hatch Equipment
Dynamic Brake Hatch Equipment 1-2 GP30
Extended Range Dynamic Brake
Control Equipment 3-5 GP35
Dynamic Brake Hatch Equipment 6-7 GP40,SD40
Dynamic Brake Hatch Equipment 8-9 SD18
Dynamic Brake Hatch Equipment 10 GP38-2,GP39-2,GP40-2
Dynamic Brake Hatch Equipment 11 GP39X,GP40X,GP50
Dynamic Brake Hatch Equipment 12 SD38-2,SD39,SD45
Dynamic Brake Hatch Equipment 13 SD38-2 ,SD40-2 ,SD40-2SS,SD40T-2,SD45T-2,
Dynamic Brake Hatch Equipment 14-15 SD45X,SDP40F,F40C ,F40PH,F40PH-2
Dynamic Brake Hatch Equipment 16 SD40X,SD50,SD50S
3200 GROUP - CONTROL CABINETS
B3238 Engine and Hostler's Control Panels
Engine Control Panels 1-3 *
Hostler's Control Panel 4 > DD35
Door Assemblies 5 '
Engine Control Panel 8297442 6 GP18,GP20,SD18

H3239 A.C. Cabinet


Air Compressor Synchronization
and A.C. Fan Control 1-3 GP30
Air Compressor Synchronization
and A.C. Fan Control 8332423 4-7 GP35
Air Compressor Synchronization
and A.C. Fan Control 8341473 8-10 GP28,GP38,SD28,SD38,SD39,SDL39
Air Compressor Synchronization
and A:C. Fan Control 8344409 8-10 GP35,GP39,GP40,DDA35,SD40,SD45,
SDP40
Air Compressor Synchronization
and A.C. Fan Control 8462047 11-13 GP40-2 .GP40P-2 ,SD40-2 ,SD40-2SS,
SDP40F.F40C
Air Compressor Synchronization
and A.C. Fan Control 8463169 11-13 GP38-2,GP39-2,SD38-2
Air Compressor Synchronization
and A.C. Fan Control 8465712 11-13 SD45T-2
Air Compressor Synchronization
and A.C. Fan Control 8497102 11-13 SD40T-2
Air Compressor Synchronization
and A.C. Fan Control 9315428 14-16 GP15-1
Air Compressor Synchronization
and A.C. Fan Control 9326701 17-19 GP40X
Air Compressor Synchronization
and A.C. Fan Control 9516069 17-19 SD40X,SD50,SD50S
Air Compressor Synchronization
and A.C. Fan Control 9520096 17-19 GP39X,GP50
Conduit and Cable Assembly A.C.
Cabinet to Engine Governor 8315812 20 GP30
Conduit and Cable Assembly A.C.
Cabinet to Engine Governor 8341753 21 GP28,GP35,GP40,SD28,SD35,SD40,DDA35

OCTOBER, 1981 VOLUME TWO


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS
Parts
List Part Page Locomotive
Numbe: Subject Number No. Application
A3240 Electrical Control Cabinet
Non-Dynamic and Dynamic Brake
Electrical Control Cabinets
Shunt Panel Assemblies
Sequence Test Panel Assembly 8315202
Dynamic Brake Panel Assembly 8302447
Engine Control Panel Assembly GP30
Main Control Panel Assembly 8315701
Fuse and Switch Panel Assembly
Cover and Door Assemblies
A3241 Electrical Control Cabinet
Electrical Control Cabinet Frame Asy.
Main Control Panel Assemblies GP18,GP20,SD18
Auxiliary Panel Assemblies
Dynamic Brake Panel Assembly 8279283
Cover Assemblies (Engine Room Side) GP18.GP20
Door Assemblies (Cab Side)
Door Assemblies (Engine Room Side) SD18
Door Assemblies (Cab Side)
A3242 Electrical Control Cabinet
No. 1 and No. 2 Electrical Control
Cabinets 1-7
Electrical Control Cabinet Frame Asy's. 8-10
Main Control Panel Assemblies 11-13
GP28,GP35,DD35,DDA35,SD28,SD35,
Engine Control Panel Assemblies 14-15
SDP28,SDP35
Fuse and Switch Panel Assemblies 16
Dynamic Brake and Dynamic Brake
Extended Range Panel Assemblies 17-18
E3244 Electrical Control Cabinet
No. 1 and No. 2 Electrical Control
Cabinets 1-5 DDA40X
Electrical Control Cabinet 6-11 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
SD40-2 ,SD40T-2 ,SD45 -2 ,SD45T-2,
SDP40F,F40C,F40PH
"X" Style Electrical Control
Cabinets 12-22 GP38-2,GP39-2,GP39X,GP40-2,GP40X,
GP50.SD38-2 ,SD40-2 ,SD40-2SS,
SD40T-2,SD40X,SD50,SD50S
Electrical Control Cabinets 23-30 GP15-1
No. 1 Electrical Control Cabinet Frame
Assembly 31-32 DDA40X
Electrical Control Cabinet Frame Asy. 33-34 GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2,SD40-2 ,SD40T-2 ,SD45-2,
SD45T-2,SDP40F,F40C,F40PH
"X" Style Electrical Control Cabinet
Frame Assembly 35-37 GP15-l,GP38-2,GP39-2,GP39X,GP40-2,
GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD50,SD50S
No. 2 Electrical Control Cabinet
Frame Assembly 38-39
Circuit Module Assemblies 4041
Annunciator Panel Assembly 42-43 DDA40X
Main Control Panel Assemblies 4445
Reset Delay Panel Assemblies 46
Main Control Panel Assemblies 4748 GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2 ,SD40-2 ,SD40T-2 .SD45-2,
SD45T-2 ,SDP40F,F40C ,F40PH
Main Control Panel Assemblies 49-50 GP15-1,GP38-2,GP39-2,GP40-2,GP40X,
SD38-2.SD40-2SS

VOLUME TWO OCTOBER, 1981


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
E3244 Electrical Control Cabinet (Continued)
Main Control Panel Assemblies 51-52 GP39X,GP50,SD40-2,SD40T-2,SD40X,
SD50,SD50S
Engine Control Panel Assemblies 53-54 DDA40X
Engine Control Panel Assemblies 55-56 GP15-1 ,GP38-2,GP39-2,GP39X,GP40-2,
GP40P-2,GP40X,GP50,SD38-2,SD40-2,
SD40-2SS,SD40T-2,SD40X,SD45-2,
SD45T-2,SD50,SD50S,SDP40F,F40C,
F40PH,F40PH-2
Circuit Breaker Panel Assemblies 57 DDA40X
Circuit Breaker Panel Assemblies 58-59 GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F,F40C,F40PH
No. 1 Circuit Breaker Panel Assemblies 60 GP15-l,GP38-2,GP39-2,GP39X,GP40-2,
No. 2 Circuit Breaker Panel Assemblies 61-62 GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
Circuit Breaker Compartment Assemblies 63-64 SD40T-2,SD40X,SD50,SD50S
Fuse and Switch Panel Assemblies 65-66 DDA40X
Fuse and Switch Panel Assemblies 67 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
SD40-2,SD40T-2,SD45-2,SD45T-2,
SDP40F,F40C,F40PH
Fuse and Switch Compartment Asy's. 68 GP15-1 ,GP38-2,GP39-2,GP39X,GP40-2,
GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD50,SD50S
Resistor Panel Assemblies 69 GP15-1 ,GP38-2,GP39-2,GP40-2,GP40P-2,
Terminal Board Panel Assemblies 70 SD38-2 ,SD40-2 ,SD40T-2 ,SD45 -2,
SD45T-2,SDP40F,F40C,F40PH
Excitation Panel Assembly 71 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
F40PH
Head End Power Control Panel Assemb 72 F40PH,F40PH-2
Hump Control Panel Assembly 73
RZP Panel Assembly 74 SD40-2
Engine Low Idle Panel Assemblies 75-76 GP38-2,GP40-2,SD40-2
Cable Assemblies 77
Provision For Load Test On Dynamic DDA40X
Brake Grids 78-79
D3245 Electrical Control Cabinet
Electrical Control Cabinets 1-5 GP38 ,GP39 ,GP40,SD38 ,SD39 ,SDL39,
SD40,SD45,SDP38,SDP40,SDP45,
FP45
No. 1 Control Cabinet Dynamic Brake
and Extended Range Dyn. Brk. Equip. - 6 GP38,GP39,GP40,SD38,SD39,SD40,
SD45,SDP38,SDP40,SDP45,FP45
No. 1 Control Cabinet Frame Assembly 7-8 GP38,GP39,GP40,SD38,SD39,SDL39,
SD40,SD45,SDP38,SDP40,SDP45
Main Control Panel Assemblies 9-11 F45,FP45
Excitation Control Panel Assemblies 12 GP39 ,GP40,SD39 ,SDL39,SD45 ,SDP45,
F45,FP45
Excitation Control Panel Assemblies 13 GP40,SD45
Excitation Control Panel Assembly 8363685 14 SD40,SDP40
Performance Control Panel Assemblies 15 GP39 ,GP40,SD39 ,SDL39
Performance Control Panel Assemblies 16 SD40,SD45 ,SDP40,SDP45 ,F45 ,FP45
Performance Control Panel'Assembly /837S374 SD45
Performance Control Panel Assembly /8378127 SD40
Fault Detection and Rate Control
Panel Assemblies 17 GP40,SD40,SD45 ,SDP40,SDP45 ,F45 ,FP45
Throttle Response and Wheel Slip
Panel Assemblies 18 GP30,GP35,GP39,GP40,DD35JSD35,
SD39,SDL39,SD40,SD45,SDP35,
SDP40 ,SDP45 ,F45 ,FP45
/ Indicates assembly number only. Breakdown scheduled for future supplement.

OCTOBER, 1981 VOLUME TWO


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
D3245 Electrical Control Cabinet (Continued)
Throttle Response and Wheel Slip
Panel Assembly /8481556 GP38,SD38
Throttle Response and Wheel Slip
Panel Assembly r 8481 557 GP35 ,GP39 ,GP40,DD35 ,SD35 ,SD39 ,SDL39,
SD40,SD45 ,SDP35 ,SDP40,SDP45 ,F45 ,
FP45
Engine Control Panel Assemblies .... 19-20 \ GP38,GP39,GP40,SD38,SD39,SDL39,
f SD40,SD45,SDP38,SDP40,SDP45,
Circuit Breaker Panel Assemblies .... 21 F45,FP45
Circuit Breaker Panel Assembly f 8438791 SD45X
Fuse and Switch Panel Assemblies .... 22 GP38,GP39,GP40,SD38>SD39,SDL39,
SD40,SD45 ,SDP38 ,SDP40,SDP45 ,F45 ,
FP45
Fuse and Switch Panel Assembly / 8423361 GP38,GP39
Fuse and Switch Panel Assembly / 8410245 SD38,SD39
Resistor Panel Assemblies .... 23-24 GP38,GP39,GP40,SD38,SD39,SDL39,
SD40.SD45 ,SDP38 ,SDP40,SDP45 ,
F45.FP45
Instant Detection and Correction
(IDAC) Wheel Slip Control I GP39,GP40,SD39,SDL39,SD40,SDP40,
Panel Assemblies .... 25 i F45,FP45
Wheel Slip Panel Assemblies .... 26 GP40,SD40,SD45,SDP40,SDP45
Auxiliary Control Panel Assemblies .... 27 GP38,SD38,SDP38
Auxiliary Control Panel Assemblies .... 28 SD40,SD45 ,SDP40,SDP45 ,F45 ,FP45
Transition Sequence Test Panel Asy. .... 29 GP38,SD38,SD39,SDL39,SD40,SD45,
SDP38 ,SDP40,SDP45 ,F45 ,FP45
AR10 Generator Diode Protection
Panel Assembly 8424933 30 GP39 ,GP40,SD40,SD45 ,SDP40,SDP45 ,
F45,FP45
Annunciator Panel Assembly 8423235 31-32 GP39,GP40
Dynamic Brake and Warning Panel Asy's. 33 GP38,GP39,GP40,SD38,SD40,SD45,
SDP38,SDP40,SDP45,FP45
Dynamic Brake and Warning Panel Asy /. 8472744 GP30,GP40
Dynamic Brake Extended Range
Control Panel Assemblies 34 SD39 ,SD40,SD45 .SDP40.SDP45 .FP45
No. 2 Control Cabinets .... S
No. 2 Control Cabinet Frame Asy. 38-39 } D40,SD45,SDP40,SDP45,FP45
No. 2 Control Cabinet Search Test
Equipment .... 40 SDP45
No. 2 Control Cabinet Cable and
Connections .... 41 SD40,SD45,SDP40,SDP45 ,FP45
B3246 Electrical Cabinet
Head End Lighting Equipment
Cabinet Assembly 8416237 1-2 GP40P
Head End Auxiliary Electrical
Cabinet Assembly 8497064 3-4 F40C
Head End Auxiliary Electrical
Cabinet Assembly 9313748 5-7 F40PH
Head End Monitor Panel Assembly 9312274 8 F40PH
Head End Contact Cabinet Asy. .... 9-10 F40PH
D3247 Electrical Control Cabinet Filter
Equipment
Air Filter Application .... 1-2 GP38,GP39,GP40,GP40P,SD38,SD39,
SDL39,SD40,SD45,SDP38,SDP40,
SDP45,F45,FP45
Air Filter Application .... 3 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2)
SD40-2,SD40T-2 ,SD45-2 .SD45T-2 ,
SDP40F.F40C
/ Indicates assembly number only. Breakdown scheduled for future supplement.
VOLUME TWO OCTOBER, 1981
E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
C3248 Generator Shunt Panel Assemblies 1-2 GPI 8,GP20,GP28 ,GP30,GP35 ,GP38 ,GP39,
GP40,GP40P,DD35 .DDA35 ,SD18,SD28,
SD35,SD38,SD39,SDL39,SD40,SD45;
SDP28 ,SDP35 ,SDP38 ,SDP40,SDP45,
F45,FP45
A3249 Traction Motor Ammeter Shunt Panel
Assembly
Ammeters and Ammeter Shunt
Panel Assemblies 1-2 GP18,GP20,GP28,GP30,GP35,GP38,GP40,
DD35,DDA35,SD18,SD28,SD35,SD38,
SD40,SD45,SDP28,SDP35,SDP38,
SDP40,SDP45 ,F45 ,FP45
C3286 Panel Assembly
Wheel Slip Control Panel 8397747 1-2 GP38,GP38AC,GP39,GP40,GP40P,
Bridge Support Assembly 8398416 3 DDM45,SD38,SD38AC,SD39,
Control and Auxiliary Control SDL39,SD40,SD45,SDP45,
Board Assemblies 4 F45,FP45
Indicator Light Switch Panel Asy. 5 GPI 5-1 ,GP38-2,GP39-2,GP40-2,GP40P-2,
Indicator Light Switch Lens Caps 6 SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F,F40C,F40PH
A.C. Trainline Power Switch and
Indicator Panel Assembly 8496485 7 F40C
3300 GROUP - MAIN GENERATOR - ALTERNATOR
C3314 Main Generator - Alternator
D22-D14 Main Generator Assemblies 1-8
Stator Assemblies 9-13
Armature and Rotor Assemblies 14-15
End Housing Assembly 8166204 16 GP18,GP20,GP30,SD18
Alternator Collector Ring Assemblies 17
Brush Holder Assembly 8084210 18
Commutator End Cover Assembly 8130226 19-20 GPI 8
Air Box Assemblies 21 GP20,SD18
Air Box Assembly 8304050 22 GP30
F3316 Main Generator - Alternator
D32-D14 Main Generator Assemblies 1-6
Flywheel Guard Assemblies and
Generator Mounting Parts 4
Generator Stator Assemblies 7-10 GPI 5-1 ,GP28,GP28M,GP30,GP35 ,GP38,
D14 Alternator Stator Assemblies 8349865 11 GP39,DD35,DDA35,SD18,SD28
Armature and Rotor Assembly 8331441 12-13 SD35,SD38,SD39,SDL39,SDP28,
End Housing Assemblies 14 SDP35.SDP38
Alternator Collector Rink Assemblies 15
Brush Holder Assembly 8331071 16
Air Box Assemblies 17
D32C-D14 Air Box Assembly 8348688 18 SD18
Air Box Assembly 8448889 19 GP15-1,GP38,SD38
H3317 AR10 Alternator
AR10 Alternator Reference List 1
AR10-D14 Alternators 2-11
GP38,GP38AC,GP38-2,GP39,GP39-2,
Flywheel Guard Assemblies and GP40,GP40P,GP40-2 ,GP40P-2 ,SD38,
Alternator Mounting Parts 10 SD38AC.SD38-2 ,SD40,SD40-2,
Circuit Filter Assemblies 12-13 SD40T-2,SD45,SD45-2,SD45T-2,
AR10 Stator Assembly 8356273 14-15
D14 Alternator Stator Assemblies 16 SDP40,SDP40F,SDP45,F40C,
D18 Alternator Stator Assemblies 9518142 17 F40PH,F40PH-2,F45,FP45
Alternator Rotor Assemblies 18-20

OCTOBER, 1981 VOLUME TWO


E L E C T R O - M O T I V E S I G N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS

Parts
List Part Page Locomotive
Number Subject Number No. Application
H3317 AR10 Alternator (Continued)
Collector Ring Assemblies 8345866 21 GP38 ,GP38 AC ,GP38-2,GP39 ,GP39-2,
Air Box Assemblies 22-24 GP40,GP40P,GP40-2,GP40P-2 ,SD38,
Rectifier Bank Assemblies - Fabricated SD38AC,SD38-2,SD40,SD40-2,
Type 25-26 SD40T-2,SD45,SD45-2,SD45T-2,
Rectifier Bank Assemblies - Molded SDP40,SDP40F,SDP45,F40C,
Type 27-28 F40PH.F40PH-2 ,F45 ,FP45
Silicon Diode Reference List 29
B3318 AR12 Alternator
AR12-D14 Alternator Assemblies 1-4
Circuit Filter 5
AR12 Stator Assembly 8417618 6-7
D14 Alternator Stator Assembly 8422304 8
9-10 DDA40X,SD45X
Rotor Assemblies
Collector Ring Assembly 8345866 11
Air Box Assembly 8421740 12-13
Rectifier Bank Assembly 8418266 14-15
A3319 AR15 and AR16 Alternators 1-6 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
3600 GROUP - BLOWERS AND DRIVES
D3609 Blowers and Drive
Auxiliary Generator and Main Generator
Blower Mounting Drive and Guards 1-2 GP18,GP20
Main Generator and No. 1 End Traction
Motor Blower, Auxiliary Generator
Mounting and Drive 3-5 SD18
Traction Motor Blower Applications 6
Traction Motor Blower Assemblies 7 GP18,GP20
Blower Motor Assembly 3175740 8
No. 1 End Traction Motor Blower Appl. 9
JSD18
Blower Motor Assembly 5380277 10
D3610 Blowers and Drive
Main Generator and Traction Motor
Blowers Auxiliary Generator, Drive,
Mounting and Air Duct 1-3 GP30
J3611 Blowers and Drives
Blower Assembly and Mounting
Reference List GP15-l,GP28,GP35,GP38,GP38AC,GP38-2,
Blowers, Drives, Guards, Air Ducts, GP39 ,GP39-2 ,GP39X,GP40,GP40P,
Aspirator and Mountings 2-13 GP40-2,GP40P-2,GP40X,GP50,DD35,
Blower Assemblies 14-17 DDA35 ,DDA40X,SD28 ,SD35 ,SD38,
SD38AC,SD38-2,SD39,SDL39,SD40,
SD40-2 ,SD40-2SS,SD40T-2 ,SD40X,
SD45 ,SD45-2 ,SD45X,SD45T-2 ,SD50,
SD50S,SDP28 ,SDP3 5 ,SDP38 ,SDP40,
SDP40F,SDP45 ,F40C,F40PH,F40PH-2,
F45,FP45

VOLUME TWO OCTOBER, 1981


E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
H3650 Flexible Coupling Drive Assembly
Engine to Auxiliary Generator
Drive Assembly - Locomotives
with D.C. Auxiliary Generator GPI 5 ,GP18,GP20,GP28 ,GP30,GP35 ,GP38,
GP38AC,GP38-2,GP39,GP39-2,GP39X,
GP40,GP40P,GP40-2 ,GP40P-2 ,GP50,
DD3 5 ,DDA3 5 ,DDA40X,SD18 ,SD28,
SD3 5 ,SD38 ,SD38 AC,SD38-2 ,SD39,
SDL39 ,SD40,SD40-2 ,SD40-2SS,SD40T-2,
SD45 ,SD45-2 ,SD45X,SD45T-2 ,SDP28,
SDP35 ,SDP38 ,SDP40 ,SDP40F,SDP45,
F40C,F40PH,F45,FP45
Engine to Auxiliary Generator
Drive Assembly - Locomotives
with A.C. Auxiliary Generator GPI 5-1 ,GP38-2,GP39-2,GP40-2,GP40X,
GP50,SD38-2,SD40-2,SD40B-2,
SD40T-2,SD40X,SD45-2,SD50,SD50S,
F40PH,F40PH-2
3700 GROUP - AUXILIARY GENERATOR/ALTERNATOR
G3705 Auxiliary Generator
Auxiliary Generator Reference List GP15-1,GP18,GP20,GP28,GP30,GP35,
GP38,GP38AC,GP38-2,GP39,GP39-2,
GP40,GP40P,GP40-2 .GP40P-2 ,DD35,
DDA35 ,DDA40X,SD18,SD28 ,SD35,
SD38,SD38AC,SD38-2,SD39,SDL39,
SD40,SD40-2 ,SD40-2SS,SD40T-2 ,SD45,
SD45-2,SD45X,SD45T-2,SDP28,SDP35,
SDP38 ,SDP40,SDP40F,SDP45 ,F40C,
F40PH,F40PH-2 ,F45 ,FP45
C3707 A.C. Auxiliary Alternator
18 KW A.C. Auxiliary Alternators 1-3 I GP15-l,GP38-2,GP39-2,GP39X,GP40-2,
Rotating Field and Armature Asy. 4997056 4-5 I GP40X,GP50,DDA40X,SD38,SD38-2,
SD40-2 ,SD40T-2 ,SD40X ,SD45 -2,
SD50,SD50-S,F40PH,F40PH-2
B3709 Head End Power Alternator
500 KW Head End Power
Alternator Assembly 1-2
Rotating Field and Armature F40PH.F40PH-2
Assembly - 500 KW
800 KW Head End Power
Alternator Assembly 2801458 4-5
Rotating Field and Armature F40PH
Assembly - 800 KW 2801474
3800 GROUP - TRACTION MOTOR REFERENCE LIST
E3898 Traction Motor Reference List
Axle Gear, Pinion and Lubricants 1-2 GP15-1,GP18,GP20,GP28,GP28M,GP30,
GP35,GP35M,GP38,GP38AC,GP38-2,
GP39,GP39-2,GP39X,GP40,GP40P,
GP40-2 ,GP40P-2 ,GP40X,GP50 JDD35,
DDA35 ,DDA40X,SD18,SD28,SD35,
SD38,SD38M,SD38AC,SD38-2,SD39,
SDL39 ,SD40,SD40-2 ,SD40-2SS,SD40T-2,
SD40X,SD45 ,SD45-2 ,SD45X,SD45T-2,
SD50,SD50S,SDP28,SDP35,SDP38,
SDP40F,SDP45 ,F40C ,F40PH,F40PH-2,
F45,FP45

OCTOBER, 1981 VOLUME TWO


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
3900 GROUP - TRACTION MOTOR
E3909 Lubricator Wick Assembly
Lubricator Wick Assembly 8277771 GP15-1,GP18,GP20,GP28,GP28M,GP30,
GP35,GP35M,GP38,GP38AC,GP38-2,
G3910 Traction Motor Gear Case GP39,GP40,GP40P,GP40-2,DD35,
Upper and Lower Gear Case DDA35 ,DDA40X,SD18,SD28,SD35
Reference Chart 1 SD38,SD38M,SD38 AC.SD38-2 ,SD39,
Gear Case Mounting Parts 2 SDL39,SD40,SD40-2,SD45,SD45X,
Upper and Lower Gear Case Assemblies 3-8 SD45-2,SD45T-2,SDP28,SDP35,
SDP38,SDP40,SDP40F,SDP45,F40C,
G3911 Traction Motor Axle Dust Guards F40PH,F45,FP45
Axle Dust Guard Assemblies
G3912 Traction Motor Support Bearing
Support Bearings GP15-1,GP18,GP20,GP28,GP28M,GP30,
GP35 ,GP35M,GP38 ,GP38AC,GP38-2,
GP39,GP39-2,GP39X,GP40,GP40P,
GP40-2,GP40P-2,GP40X,GP50,DD35,
DDA35 ,DDA40X,SD18,SD28 ,SD35,
SD38,SD38M,SD38AC,SD38-2,SD39,
SDL39,SD40,SD40-2,SD40-2SS,SD40T-2,
SD40X,SD45 ,SD45-2 ,SD45X,SD45T-2,
SD50,SD50S,SDP28,SDP35,SDP38,
SDP40,SDP40F,SDP45,F40C,F40PH,
F40PH-2,F45,FP45
F3913 Traction Motor
Traction Motor Reference List 1 GP15-1 ,GP18,GP20,GP28,GP28M,GP30,
D77 Traction Motor Assemblies 1-5 GP35,GP35M,GP38,GP38AC,GP38-2,
Stator Assemblies 6-10 GP39,GP39-2,GP40,GP40P,GP40-2,
Quick Access Commutator Covers 11 GP40P-2,DD35 ,DDA35 ,DDA40X,
Armature Assemblies 12 SD18 ,SD28 ,SD35 ,SD38 ,SD38M,
Brush Holder Assemblies 13 SD38AC,SD38-2,SD39,SDL39,SD40,
SD40-2 ,SD40T-2 ,SD45 ,SD45X,SD45T-2,
SDP28,SDP35 ,SDP38 ,SDP40,SDP40F,
SDP45 ,F40C ,F40PH,F45 ,FP45
A3914 Traction Motor
D87 Traction Motor 9530852
Stator Assembly 9524138
Armature Assembly 9522507 GP39X,GP40X,GP50,SD40X,SD50
Brush Holder Assembly 8417729
Quick Access Commutator Covers
4000 GROUP - CIRCUIT MODULES
B4001 Circuit Module Assemblies
Circuit Module Index 1-3 GP1 5-1 ,GP38-2 ,GP39-2,GP39X,GP40,
Test Panel Assemblies 4 GP40P,GP40-2,GP40P-2,GP40X,GP50,
Circuit Module Assemblies 5-76 DDA40X,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD45,SD45-2,SD45X,
SD45T-2,SD50,SD50S,SDP40F,SDP45,
F40C,F40PH,F40PH-2,F45 ,FP45
C4002 Circuit Module Compartment Assemblies
Circuit Module Enclosure Assemblies 1 I GP40,SD40,SD45,F45,FP45
Circuit Module Compartment Asy's. 2 ' GP15-1 ,GP38-2,GP39-2,GP40-2,GP40P-2,
DDA40X,SD38-2,SD40-2,SD40T-2,
SD45X,SD45-2,SD45T-2 ,SDP40F ,
F40C,F40PH

VOLUME TWO OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
C4002 Circuit Module Compartment
Assemblies (Continued)
Circuit Module Compartment Assemblies .... 3 GP1 5-1 ,GP38-2,GP39-2,GP39X,GP40-2 ,
GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD50,SD50S
Module Equipment Mounting
Compartment .... 4-5 GP15-l,GP38-2,GP39-2,GP39X,GP40-2,
GP40P-2 ,GP40X,GP50 ,DDA40X,SD38-2)
SD40-2,SD40-2SS,SD40T-2,SD40X,
SD45-2 ,SD45T-2 ,SD45 ,SD5 0,SD5 OS ,
SDP40F,F40C
Module Identification Name Plates .... 6-7 GP15-1,GP38-2,GP39-2,GP39X,GP40,
GP40-2,GP40P-2,GP40X,GP50,SD38-2,
SD40,SD40-2,SD40-2SS,SD40T-2,SD40X,
SD45 ,SD45X,SD45T-2 ,SD5 0 ,SD50S ,
SDP40F,F40C,F40PH,F45,FP45
A4003 Circuit Module Assemblies
Super Series .... 1-2 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
A4004 Circuit Module Assemblies
AN10,AN111,AN112,AN113,
AN202.AN204 Annunciator .... 1-2 GP39X,GP40X,GP50,SD40-2SSJSD50,SD50S
A4005 Circuit Module Assemblies
CM 100 Current Maximizer .... 1-2 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
A4006 Circuit Module Assemblies
DE100.DE101 ,DE102,DE103,DE104,
DEI 05 Dynamic Brake Extended
Range .... 1-3 GP39X,GP40X,GP50,GP50T,SD40X,SD50
A4007 Circuit Module Assemblies
DG101,DG103,DG104,DG105,DG106
Dynamic Brake Grid Protection .... 14 GP39X,GP50,SD40X,SD40-2SS,SD50,
SD50S
A4008 Circuit Module Assemblies
DP100 ,DP1 01 J)P102,DP103 ,DP104
Dynamic Brake Protection .... 1-3 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
A4009 Circuit Module Assemblies
DR100,DR101,DR102,DR104,DR105,
DR106 Dynamic Brake Regulator .... 14 GP39X,GP40X,GP50 ,GP50T,SD40X,
SD40-2,SD50,SD50S
A4010 Circuit Module Assemblies
EL100 and EL101 Excitation Limit 9329613 1-3 GP40X,SD40-2SS,SD40X
9516007 1-3 GP39X,GP50,SD50,SD50S
A4011 Circuit Module Assemblies
EN101,EN102 Motor E/N Generator 9330957 1-3 SD40-2SS
9517988 1-3 GP39X,GP40X,GP50,SD40X,SD50,SD50S
A4012 Circuit Module Assemblies
FG100 Generator Feedback 9322516 1-2 GP39X,GP40X,GP50,GP50T,SD40-2SS,
SD40X,SD50,SD50S

OCTOBER, 1981 VOLUME TWO


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS

Parts
List Part Page Locomotive
Number Subject Number No. Application

A4013 Circuit Module Assemblies


FM100 and 103 Motor Feedback .... 1-3 GP39X,GP40X,GP50,GP50T,SD40-2SS,
SD40X,SD50,SD50S

A4014 Circuit Module Assemblies


GC101,102,103 Governor Control 9323812 1-2 GP39X,GP40X,GP50,GP50T,SD40X,SD50,
SD50S
9330960 SD40-2SS
9330961 GP40X,GP50,GP50T
A4015 Circuit Module Assemblies
LC100JLC101,LC102,LC103 and
LC 104 Load Control 9325477 14 GP40X,GP50,GP50T
9330962 SD40-2SS
9511714 SD40X,SD50,SD50S
9520376 GP39X
9532088 GP40X
A4016 Circuit Module Assemblies
LEI 00 and LEI 02 Load Equilization 9500047 1-2 GP50,SD40-2SS
9532067 GP50
A4017 Circuit Module Assemblies
MS101 Motor Simulator 9511744 1-3 GP39X,GP40X,GP50,GP50T,SD40-2SS,
SD40X,SD50,SD50S
A4018 Circuit Module Assemblies
RA100 Radar 9330879 1-3 GP39X,GP40X,GP50,GP50T,SD40-2SS,
SD40X,SD50,SD50S
A4019 Circuit Module Assemblies
SA100 Sanding 9324007 1-2 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50.SD50S
A4020 Circuit Modules Assemblies
SC100 Signal Conditioner 9330887 1-2 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
A4021 Circuit Module Assemblies
SW100 Starting Wheel Slip 9507987 14 GP40X,GP50,GP39X,SD40-2SS
SW101 Starting Wheel Slip 9511716 14 SD40X,SD50,SD50S
A4023 Circuit Module Assembly
WO 100 Wheel Overspeed 9323337 1-2 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S

VOLUME TWO 10 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. D3110


DYNAMIC BRAKE HATCH EQUIPMENT
GP30 Locomotive

3i He
PLATE A3110-1
Ref. Part No.
No. Number Req. Description
1 3169520 1 MOTOR ASSEMBLY .. Fan - 48 inch - See P.L. 4127
* 2 8305806 1 COVER .. Motor opening - For locomotive less dynamic brakes
3 179889 BOLT .. Motor and cover mounting - 1/2-13 x 2 hex.
4 120396 WASHER .. Plain - 1/2
5 442817 NUT ..Lock- 1/2-13 hex.
6 8314294 1 GUARD ASSEMBLY .. F~an
7 8254251 4 CLIP .. Guard mounting
8 180121 4 BOLT .. Guard mounting - 3/8-16 x 1 hex. head
9 120382 4 WASHER .. Lock - 3/8
10 8304193 3 RESISTOR .. Grid - .86 Ohm i
11 8304194 1 RESISTOR .. Grid - .927 Ohm - Includes motor tap I See P.L. 6902
12 180175 33 BOLT .. Resistor mounting - 1/2-13 x 1-1/4 hex. head
13 120384 33 WASHER .. Lock - 1/2
14 120396 33 WASHER ..Plain-1/2
15 442831 9 NUT .. Lock - 1/2-13 hex. - Cadium
16 8302366 2 DEFLECTOR ASSEMBLY .. Air
*17 8305808 2 SHEET .. Cover - Deflector opening - For locomotive less dynamic brakes
*18 180077 76 BOLT .. Deflector and sheet mounting - 5/16-18 x 3/4 hex. head
*19 120214 76 WASHER ..Lock-5/16
20 8004932 1 BOX ASSEMBLY ..Junction
*21 8060984 1 GASKET .. Cover - 1/16 x 4 x 6 in.
*22 112873 4 SCREW .. Cover - 10-24 x 5/16 round head
*23 106497 4 WASHER .. Lock - No. 10
*24 8468612 A.R. CABLE .. 37/.0133 - LF insul. 500 ft. roll - 14 feet required - Repl. 8292312
*25 8123282 1 LUG .. Terminal - 1/4 stud hole diameter
*26 8123284 1 LUG .. Terminal - 5/16 stud hole diameter
*27 180077 2 BOLT .. Lug connection - 5/16-18 x 3/4 hex. head
8316559 8314718

OCTOBER, 1981 D3110


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3110


DYNAMIC BRAKE HATCH EQUIPMENT

Ref. Part No.


No. Number Req. Description

*28 120393 i WASHER ..Lock-5/16


*29 8035145 2 NUT ..Lock-5/16
30 8038586 3 LOCKNUT .. Conduit - 1 in.
31 8138618 1 ELL ..Conduit- 1 in. 90°
32 8038393 1 FITTING .. Conduit elbow - 1 in. 90°
33 8143050 o NIPPLE .. Conduit - 1 in. close
34 8038645 1 BUSHING .. Insulating - 1 in. male
35 8038596 2 BUSHING .. Insulating - 1 in. female
36 8085105 CONDUIT .. 1 in. rigid aluminum - Sold per foot - 19 in. required

37 8433443 A.R. CABLE .. 1100/24 - EPR. insul. - 100 ft. roll - 60 ft. required - Replaces 8157811
38 8127945 6 LUG .. Terminal - Resistor connection - 17/32 stud hole diameter
*39 8138538 6 CONNECTOR .. Bolted type half - Hatch to control cabinet
*40 8140538 8 BOLT .. Connector - 1/4-28 x 1 hex. head
*41 8140537 8 NUT .. Connector - 1/4-28 special
*42 8194450 4 SLEEVE .. Connector cover - Rubber moulded
*43 8316499 4 CLEAT ASSEMBLY ..Cable- 1-1/16x3 x 7-1/8 - 2 holes - 1-7/32 diameter
*44 8316622 4 PLATE .. Cleat mounting - 11 ga. x 1-1/16 x 7-1/8
*45 8035146 8 NUT ..Lock-3/8-16 hex.
*46 8316489 4 CHANNEL ASSEMBLY .. Cleat and sleeve mounting - Includes studs
*47 8316472 2 CLEAT ..Cable- 1-1/16x2-5/16x9-1/2
*48 8316500 7 CLEAT ..Cable- 1-1/16x2-5/16x9-1/2
*49 8304364 4 PLATE ..Cleat mounting- 11 ga. x 1-1/16x9-1/2
*50 189307 4 BOLT .. Cleat mounting - 3/8-16 x 5-1/2 hex. head
*51 8035146 4 NUT ..Lock-3/8-16 hex.
*52 180042 8 BOLT .. Cleat mounting - 1/4-20 x 1-3/4 hex. head
*53 120392 8 WASHER ..Plain- 1/4
*54 120423 8 WASHER .. Lock - 1/4 internal tooth
*55 8179343 8 CLAMP .. Cable strap - 2-1/16 I.D. - Stainless steel
*56 6917831 12 CLAMP ASSEMBLY .. Cable mounting
*57 6917830 12 STRIP .. Clamp mounting - 3 / 1 6 x 1 x 5
*58 6917838 12 INSULATION .. Fiber - 1 / 1 6 x 2 x 5 - Straight
*59 6917829 12 INSULATION .. Fiber - 1 / 1 6 x 2 x 5 - Curved
*60 180124 24 BOLT .. Clamp mounting - 3/8-16 x 1-1/4 hex, head
*61 8035146 24 NUT ..Lock-3/8-16 hex.
*62 8316505 1 ANGLE .. Clamp mounting - 1 / 4 x 2 x 3 x 1 0 - 1 / 2 in.
*63 8316560 3 ANGLE .. Clamp mounting - 1/8 x 1-1/4 x 1-1/4 x 8 in.
*64 8280750 1 BRACKET .. Clamp mounting - 1/4 x 2 x 5 x 5 in.
*65 8316621 7 BRACKET .. Clamp mounting - 1/4 x 1 x 6-3/8 in.
*66 8305677 . SEAL .. Structure mounting - 3/32 x 2 rubber - Sold per foot - 27 ft. required

D3110 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3110


DYNAMIC BRAKE HATCH EQUIPMENT

EXTENDED DYNAMIC BRAKE CONTROL EQUIPMENT


GP35 Locomotive
PLATE A3110-2

Ref. Part No.


No. Number Req. Description

* 1 _ _ _ _ 1 HATCH ASSEMBLY.. Dynamic brake


2 8331470 1 PLATE ASSEMBLY .. Motor mounting - Welded to hatch
* 3 179889 8 BOLT .. Motor mounting
* 4 8031891 3 BOLT .. Lifting eye
* 5 272703 3 NUT .. Lock - 1-8

6 9507770 1 FAN ASY... 36 H f. - 300V. - Repl. 8324324 - See P.L. 4127


7 8032761 8 NUT .. Lock - Motor mounting - 1/2-13 hex.
8 120396 8 WASHER .. Plain - 1/2

9 8187228 1 BOX ASSEMBLY .. Junction


*10 8060984 1 GASKET .. Cover
11 8038645 1 BUSHING .. Insulated - 1 in. male
*12 8038596 2 BUSHING .. Insulated - 1 in. female
13 8038586 1 LOCKNUT .. Conduit - 1 in.
*14 8085105 1 CONDUIT . . 1 in. rigid aluminum - Sold per foot - 19 in. required
*15 8089940 1 NIPPLE .. Conduit - l x l - 1 / 2 in. long
16 8038393 1 ELBOW .. Conduit - 1 in. - 90°
17 8122294 A.R. CABLE .. No. 6 - 133/. 0141 A. V. A. - 250 ft. roll - 15 ft. required
18 8130630 4 LUG .. Non-insulated crimp type - 5/16 stud hole dia.
*19 8130631 1 LUG .. Non-insulated crimp type - 3/8 stud hole dia.
*20 8155747 1 LUG .. Non - insulated crimp type - 1/2 stud hole dia.
21 180077 4 BOLT .. Lug mounting - 5/16-18 x 3/4 hex. head
22 120393 4 WASHER .. Plain - 5/16
23 8035145 4 NUT .. Lock - 5/16

24 8314294 1 GUARD ASSEMBLY .. Fan


25 8254251 4 CLIP . . Guard mounting
26 180120 4 BOLT .. Guard mounting - 3/8-16 x 3/4 hex. head
27 120382 4 WASHER .. Lock - 3/8

28 8331830 2 GRILL ASSEMBLY .. Air intake - 22-1/8 x 76-1/8 in. long


29 9419650 52 SCREW . . Tapping - 3/8-16 x 3/4 hex. washer head

30 8304193 3 RESISTOR . . Grid - . 86 Ohms - 700 Amp.


31 8304194 1 RESISTOR .. Grid - . 927 Ohms - 700 Amp. - Motor type See P.L. 6902
32 180175 39 BOLT .. Resistor mounting - 1/2-13 x 1-1/4 hex. head
33 120396 34 WASHER .. Plain - 1/2
34 120384 24 WASHER .. Lock - 1/2
35 442831 10 NUT .. Lock - 1/2-13 hex.
36 8178412 1 RECTIFIER .. Selenium
37 9419642 2 SCREW .. Tapping - 6-32 x 1/2 hex. washer head

8333194 8331459 8333470

OCTOBER, 1981 D3110


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.DSllO
DYNAMIC BRAKE HATCH EQUIPMENT
Ref. Part No.
No. Number Req. Description
- - - - - HATCH ASSEMBLY .. Dynamic Brake

38 8332994 4 CONTACTOR .. Brake grid shorting - Dl, D2, D3, D4 -See P.L. 5405
39 8333442 2 BAR .. Bus - Contactor connection
40 180124 6 BOLT .. Bar mounting - 3/8-16 x 1-1/4 hex, head
41 180126 6 BOLT .. Bar mounting - 3/8-16 x 1-1/2 hex. head
42 180128 4 BOLT .. Bar mounting - 3/8-16 x 1-3/4 hex. head
43 120394 16 WASHER .. Plain - 3/8
44 120382 8 WASHER .. Lock - 3/8
45 9419903 8 WASHER .. Conical spring - . 396 I. D.
*46 8468611 A.R. CABLE .. No. 14 - LF insul. - 500 ft. roll - Repl. 8283763
*47 8250906 43 TERMINAL .. Fasten tab - Blue insulation - No. 14 AWG
48 8333513 1 PARTITION ASSEMBLY .. Insulated - 18-7/8 x 23-7/8
49 9419647 18 SCREW ,. Mounting - 5/16-18 x 1/2 hex. washer head
*50 8333022 1 DOOR ASSEMBLY .. Contactor enclosure - 14-13/16 x 29-1/2
*51 8051668 2 HINGE .. Door
*52 8324696 2 LATCH .. Door - "T" handle
*53 147836 8 SCREW .. Latch mounting - 10-24 x 5/8 rd. head - Cross recess
*54 8032814 8 NUT .. Lock - 10-24 hex.
*55 8324100 A.R. WEATHERSTRIP .. Rubber seal - Sold per foot - 7 ft. required

56 8468612 A.R. CABLE .. No. 12 - LF insul. - 500 ft. roll - 15 ft. req'd. - Repl. 8292312
*57 8123283 2 LUG .. Insulated crimp type - 5/16 stud hole dia.
*58 8137872 2 LUG .. Insulated crimp type - 1/2 stud hole dia.
59 8490893 A.R. CABLE .. 1100/24 - SR-G-D insul. - 100 ft. roll - 33 ft. req'd.-Repl. 8333126
*60 8150766 3 LUG .. Terminal - 2 stud holes - 13/32 - 90 angle
*61 6925279 3 LUG .. Terminal - 1 stud hole - 17/32 - Straight
62 8433443 A.R. CABLE .. 1100/24 - EPR insul. - 100 ft. roll - 70 ft. req'd. - Repl. 8157811
*63 8150766 2 LUG .. Terminal - 2 stud holes - 13/32 - 90 angle
*64 6925279 11 LUG .. Terminal - 1 stud hole - 17/32 - Straight
*65 8273105 1 LUG .. Terminal - 2 stud holes - 13/32 - 45 angle
*66 8138538 4 CONNECTOR .. Bolted type half - See Parts List 9111
*67 8140538 8 BOLT .. Connector - 1/4-28 x 1 fil. head
*68 8140537 8 NUT .. Sleeve - 1/4-28
69 8194450 4 SLEEVE .. Insulator
70 8179343 8 CLAMP .. Sleeve mounting
71 8333541 1 CLEAT .. Cable - 1-1/16 x 3-3/8 x 5-1/2 - 3 cable holes
72 8260709 2 PAD .. Cleat mounting - 11 ga. x 1 x 5-1/2
73 8333543 4 CLEAT .. Cable - 1-1/16 x 3 x 6-3/4 - 3 cable holes
74 8333540 4 PLATE ASSEMBLY .. Stud - 1/16 x 1 x 6-3/4
75 8319659 4 PAD .. Cleat mounting - 11 ga. x 1 x 6-3/4
*76 8333542 2 CLEAT .. Cable - 1-1/16 x 4-5/8 x 8 - 3 cable holes
77 8333544 1 CLEAT .. Cable - 1-1/16 x 4-5/8 x 8 - 6 cable holes
*78 8333545 1 CLEAT .. Cable - 1-1/16 x 4-5/8 x 8 - 7 cable holes
79 8323135 8 PLATE .. Cleat mounting - 1/16x1 x8
80 6917831 10 CLAMP ASSEMBLY .. Mounting - For (2) 1100/24 cable
81 8070360 3 CLAMP ASSEMBLY .. Mounting - For (3) 1100/24 cable
82 8265930 6 CLAMP ASSEMBLY .. Mounting - For (4) 1100/24 cable

8333605

D3110 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A l M O T O R S C O R P O R A T I O N

P.L. No. D3110


DYNAMIC BRAKE HATCH EQUIPMENT

24

80

56

31

BASIC DYNAMIC BRAKE HATCH

36^ 49-, 48-1 75

28

DYNAMIC BRAKE HATCH


WITH EXTENDED RANGE DYNAMIC BRAKES

PLATE A3110-2

OCTOBER, 1981 D3110


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3110


DYNAMIC BRAKE HATCH EQUIPMENT

GP40, SD40 Locomotives

-24

29J

PLATE A3110-3
Ref. Part No.
No. Number Req. Description
* 1 8359691 1 _ STRUCT E ASSEMBLY . . Dyn. brake hatch - GP40 locomotive
* 1 8361107 _ 1 STRUCT E ASSEMBLY .. Dyn. brake hatch - SD40 locomotive
* 2 8031891 3 3 BOL" Lifting eye
* 3 272703 3 3 NUT .. Lock- 1-8 hex.
4 8331470 ] - PLATE
PLA' ASSEMBLY . . Top - Motor mounting
4 8346740 _ 1 PLAr
PLATE ASSEMBLY . . Top - Motor mounting
5 179889 8 16 B< . . Motor mounting
6 8377169 1 - SHEET
SHEI ASSEMBLY .. Bottom
6 8346868 - 1 SHEET
SHE! ASSEMBLY .. Bottom

7 8324324 1 _ MOTOR ASSEMBLY . Grid blower - 36 H. P. - 300 Volts i See P.L.


7 8324128 - 2 MOTOR ASSEMBLY . Grid blower - 18 H. P. - 125 Volts ' 4127
* 8 8324006 1 2 FAN ASSEMBLY . Motor - 48 in.
9 3175393 1 - LEAD ASSEMBLY , Line to interpole coil
9 5398510 - 2 LEAD ASSEMBLY , Line to interpole coil
10 5326303 1 2 LEAD ASSEMBLY , Line to brush stud leads
11 8364983 1 2 CLEAT ASSEMBLY . Cable - 2 - 3 / 4 x 1 x 1 in. - Hardwood
12 8219890 1 2 PAD . Tapping - 3 x 3/4 x 7/16 in. - (2) 1/4-20 tapped holes
13 180034 2 4 BOLT . Cleat mounting - 1/4-20 x 1-1/2 hex. head
14 120392 2 4 WASHER .. Plain- 1/4
15 120423 2 4 WASHER .. Lock - 1/4
16 8085105 A. R. CONDUIT .. 1 in. rigid aluminum - Sold per foot
17 8038596 2 6 BUSHING .. Insulating - 1 in. female
*18 180077 3 6 BOLT .. Lug mtg. - 5/16-18 x 3/4 hex. head
*19 120393 3 6 WASHER .. Plain - 5/16
*20 8035145 3 6 NUT .. Lock - 5/16
21 9416517 8 16 NUT .. Lock - Motor mounting - 1/2-13 hex.
22 120396 8 16 WASHER . . Plain - 1/2

8364281 8367699 8368203

D3110 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.DSllO
DYNAMIC BRAKE HATCH EQUIPMENT
Ref. Part No.
No. Number Req. Description
A - GP40 locomotive
- B SD40 locomotive

23 8314294 1 2 GUARD ASSEMBLY . . Fan


24 8212507 6 12 CLIP . . Guard mounting
25 180120 6 12 BOLT . . Guard mounting - 3/8-16 x 3/4 hex. head
26 120382 6 12 WASHER . . Lock - 3/8 Medium

27 8355301 2 . GRILL ASSEMBLY . . Air deflector


27 8353297 - 2 GRILL ASSEMBLY . . Air deflector
28 9419650 52 66 SCREW . . Tapping - Grill mtg. - 3/8-16 x 3/4 hex. head

29 8304193 3 4 RESISTOR . . Grid - . 860 Ohms \


*30 8304194 1 - RESISTOR . . Grid - . 927 Ohms - Inch motor tap > See P.L. 6902
*30 8347464 - 2 RESISTOR . . Grid - . 922 Ohms - Incl. motor tap '
31 180175 28 42 BOLT . . Resistor mounting - 1/2-13 x 1-1/4 hex. head
32 120384 28 42 WASHER . . Lock - 1/2
33 120396 28 42 WASHER . . Plain - 1/2

*34 8468611 A. R. CABLE . . 14 AWG. - LF. insul. - 500 ft. roll - 100 ft. req. - Repl. 8283763
*35 8468612 A. R. C A B L E . . 12 AWG.- LF. insul. - 100 ft. roll - 47 ft. req. - Repl. 8292312
*36 8122294 A. R. CABLE . . 6 AWG. - AVA insul. 250 ft. roll - 85 ft. required
*37 8433443 A. R. CABLE . . 1100/24 - EPR. insl. - 100 ft. roll - 70 ft. req. - Repl. 815781 1
*38 8490893 A. R. CABLE .. 1100/24 - SRG-D insul. - 100 ft. roll - 81 ft. req. - Repl. 8333126
*39 8138538 4 4 CONNECTOR . . Cable - Bolted type half
*40 8140538 8 8 BOLT . . Connector - 1/4-28 - Fil. head
*41 8140537 8 8 NUT .. Connector - 1/4-28 - Special
*42 8194450 4 4 SLEEVE . . Rubber - Cable connector cover
*43 8179343 8 8 CLAMP . . Sleeve mounting - 2-1/16 I. D. - Stainless steel
*44 8272337 26 30 TERMINAL . . Insulated fasten - No. 14 AWG.
*45 8123283 2 2 LUG . . Insul. crimp - No. 12 AWG. - 5/16 in. stud hole
*46 8123284 1 1 LUG . . Insul. crimp - No. 12 AWG. - 3/8 in. stud hole
*47 8137872 2 1 LUG . . Insul. crimp - No. 12 AWG. - 1/2 in. stud hole
*48 8130630 | 2 8 LUG . . Non -Insul. crimp - No. 6 AWG. - 5/16 in. stud hole
*49 8130631 1 - LUG . . Non-Insul. crimp - No. 6 AWG. - 3/8 in. stud hole
*50 8155747 1 8 LUG . . Non-Insul. crimp - No. 6 AWG. - 1/2 in. stud hole
*51 6925279 14 23 LUG .. Non-Insul. crimp - 1100/24 - (1) 17/32 in. stud hole
*52 8150766 6 - LUG .. Non-Insul. crimp - 1100/24 - 90° - (2) 17/32 in. stud holes
*53 8127951 ~ 8 LUG . . Non-Insul. crimp - 1100/24 - (2) 17/32 in. stud holes

*54 8367504 4 CONTACTOR . . Dynamic brake - Extended range i ~


' L
*55 8332466 CONTACTOR . . Dynamic brake - Extended range ' °5
*56 8333442 2 2 BAR . . Alum, bus - Contactor connection - 5-3/16 x 2-1/2 x 1/2 in.
*57 8368014 1 _ DOOR ASSEMBLY . . Contactor enclosure
*58 8353255 - 2 DOOR ASSEMBLY . . Contactor enclosure
*59 8051668 3 4 HINGE . . Door
*60 8324696 4 4 LATCH . . "T" handle
*61 8368015 1 - FRAME ASSEMBLY . . Door
*62 8353291 - 2 FRAME ASSEMBLY . . Door
*63 8324100 A.R. WEATHERSTRIP. . Rubber seal - Sold per foot - 12 ft. required
*64 8368008 1 - GUTTER . . Rain
*65 8348086 - 2 GUTTER . . Rain

OCTOBER, 1981 D3110


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.DSllO
DYNAMIC BRAKE HATCH EQUIPMENT
SD18 Locomotives

48 r5l

25-1 51 47
26-r

PLATE A3110-4
Ref. Part No.
No. Number Req. Description
* 1 _ 1 HATCH ASSEMBLY .. Dynamic brake grid - 700 Amps.
2 8182434 1 SHEET ASSEMBLY .. Fan motor mounting
3 179889 16 BOLT .. Motor mounting - 1/2-13 x 2 hex. head
4 8031891 4 BOLT .. Shoulder - 1 in. eye
5 8251254 4 BLOCK .. Lifting eye bolt
6 8032750 4 NUT .. Lock - 1 in. - 8
7 8283804 1 HATCH ASSEMBLY .. Dynamic brake - Less fan motor
8 8035587 2 BOLT .. Shoulder - 5/8 in. eye
9 442821 2 NUT ..Lock-5/8-11
•10 106267 2 WASHER .. Plain - 11/16 I.D. x 1-3/4 O.D.
•11 8167488 A.R. TAPE .. Pressure sensitive
12 5547900 2 MOTOR ASSEMBLY .. Grid blower - 36 in. - See P.L. 4127
13 120396 16 WASHER ..Plain-1/2
14 8032761 16 NUT .. Lock - 1/2
15 8284004 2 GUARD ASSEMBLY .. Fan
16 180121 8 BOLT .. Guard mounting - 3/8-16 x 1 hex. head
17 120382 8 WASHER .. Lock - 3/8
18 8138148 2 SHROUD .. Fan motor
19 8126082 12 SPACER .. Shroud mounting
20 180081 12 BOLT .. Shroud mounting
21 120214 12 WASHER ..Lock-5/16
22 8184067 2 DEFLECTOR ASSEMBLY . .Air
23 179887 4 BOLT .. Deflector mounting • 1/2-13 x 1-3/4 hex. head
24 442817 4 NUT.. Lock- 1/2-13 hex.
25 8182479 2 GRILL ASSEMBLY .. Air deflector
26 8133850 72 BOLT .. Grill mounting -5/16-18x7/8 truss hd. - Cross recess
8287096

D3110 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3110


DYNAMIC BRAKE HATCH EQUIPMENT
Ref. Part No.
No. Number Req. Description

- . . . . 1 HATCH ASSEMBLY .. Dynamic brake grid - 700 Amps.

27 8187228 2 BOX ASSEMBLY .. Junction


28 8060984 2 GASKET .. Cover
29 112873 8 SCREW .. Cover - 10-24 x 5/16 round head
30 106497 8 WASHER .. Lock - No. 10
31 8038645 2 BUSHING .. Insulated - 1 in. male
32 8038596 4 BUSHING .. Insulated - 1 in. female
33 8038586 6 LOCKNUT .. Conduit - 1 in.
34 8138618 2 FITTING .. Conduit - 1 N.P.T. x 90° EL (Special)
35 8038405 2 FITTING .. Conduit - 1 N.P.T. x 45° elbow
36 8143050 2 NIPPLE .. Conduit - 1 NP.T. x 1-1/2 in. long
37 8143084 2 NIPPLE .. Conduit - 1 NP.T. x 10 in. long

38 8122294 A.R. CABLE .. 6 AWG. - AVA insul. - 250 ft. roll - 16 ft. required
39 8130630 4 LUG .. Non-insulated - 5/16 in. stud hole diameter
40 8155747 4 LUG .. Non-insulated - 1/2 in. stud hole diameter
41 180077 4 BOLT .. Lug mounting - 5/16-18 x 3/4 hex. head
42 120393 4 WASHER ..Plain - 5 / 1 6
43 8035145 4 NUT ..Lock - 5 / 1 6
44 180177 4 BOLT .. Lug mounting - 1/2-13 x 1-1/2 hex. head
45 8032761 4 NUT ..Lock- 1/2-13 hex.
46 120396 4 WASHER .. Plain - 1/2
47 8085703 2 RESISTOR .. Grid - .66 Ohm - L.S. front - R.S. rear \
48 8185704 2 RESISTOR ..Grid -.66 Ohm- R.S. front - L.S. rear > See P.L. 6902
*49 8190834 2 RESISTOR .. Grid - .69 Ohm - Center - Incl. motor tap '
*50 8288690 9
^_ PLATE .. Resistor support - Center
51 8288691 2 PLATE .. Resistor support
52 8288695 6 BRACKET .. Resistor mounting
53 180175 18 BOLT .. Resistor mounting- 1/2-13x1-1/4 hex. head
54 180177 108 BOLT .. Resistor mounting - 1/2-13 x 1-1/2 hex. head
55 120392 162 WASHER ..Plain -1/2
56 120384 140 WASHER ..Lock- 1/2
57 8200248 1 BAR .. Bus - 1-1/2 x 2-5/8 x 4-1/2
58 8200249 1 BAR . . B u s - 1-1/2x2-3/8x4-1/2
*59 8198940 2 SHEET .. Closing - Resistor support - L.S. - 16 ga. x 4-1/2 x 15-1/4
*60 8191941 2 SHEET .. Closing - Resistor support - R.S. - 16 ga. x 4-1/4 x 15-1/4
*61 8189769 4 STRIP .. Sheet closing - 16 ga. x 3-1/4 x 55-5/16 in. long
*62 172449 36 SCREW .. Tapping - Sheet mounting - 5 / 1 6 - 1 8 x 1 / 2 hex. head
*63 180073 24 BOLT .. Machine - Sheet mounting - 5/16-18 x 1/2 hex. head
*64 120214 36 WASHER ..Plain - 5 / 1 6
*65 120393 68 WASHER.. Lock -5/1 6
The following components are not furnished with Dynamic Brake Hatch Assemlby.
+*66 8433443 A.R . CABLE .. 1 1 00/24 - EPR. insul- 100 ft. roll - 49.6 ft. required - Replaces 815781 1
+*67 8127951 6 LUG .. Terminal - Straight - (2) 13/32 in. stud hole diameter
+*68 6925279 2 LUG .. Terminal - Straight - (1) 17-32 in. stud hole diameter
+*69 8141446 6 LUG .. Terminal - 90° angle - (1) 17-32 in. stud hole diameter
+*70 8077101 A.R. TAPE .. Friction - 27 yd. roll
+*71 8160085 A.R. TAPE .. Plastic back - 36 yd. roll

OCTOBER, 1981 D3110


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No. D3110 DYNAMIC BRAKE HATCH EQUIPMENT


GP38-2,GP39-2 and GP40-2 Locomotives

Column B
PLATE A3110-5
Ref. Part Number
No. Number Required Description
A . . - DYNAMIC BRAKE HATCH EQUIPMENT - GP38-2
. B . - DYNAMIC BRAKE EXT. RANGE HATCH EQUIPMENT - GP38-2
. . C . DYNAMIC BRAKE HATCH EQUIPMENT - GP39-2,GP40-2
- - - D DYNAMIC BRAKE EXT. RANGE HATCH EQUIPMENT -GP39-2,GP40-2
1 9333358 1 1 FAN ASY... 18 H.P.- 125V.- Repl. 8324128 \ C » P 14107
1 9507770 1 1 FAN ASY. .. 36 HP. - 300 V. - Repl. 8324324 f &eer.L.4i2/
* 2 9416536 8 8 8 8 NUT .. Motor mounting - 1/2-13 hex.
* 3 120396 8 8 8 8 WASHER ..Plain -1/2
4 8388333 1 1 1 1 GUARD ASY. .. Fan
5 8121507 6 6 6 6 CLIP .. Guard mounting
6 180120 6 6 6 6 BOLT .. Guard mounting - 3/8-16 x 3/4 hex. head
7 120382 6 6 6 6 WASHER .. Lock - 3/8
8 8185703 3 3 . . RESISTOR.. Grid A,C JJ - . 66 Ohms -700 Amps. 1 Q
8 8304193 - - 3 3 RESISTOR .. Grid A,C £> - .86 Ohms - 700 Amps. \ pTe
9 8185705 1 1 - - RESISTOR .. Grid B - .69 Ohms - 700 A. - Incl. motor tap ( Ajh
9 8304194 - - 1 1 RESISTOR .. Grid B - .927 Ohms - Incl. motor tap ) oyuz
10 - 180177 24 24 24 24 BOLT .. Resistor mounting - 1/2-13 x 1-1/2 hex. head
11 120384 24 24 24 24 WASHER ..Lock -1/2
12 120396 24 24 24 24 WASHER .. Plain - 1/2
4 13 9522474 1 1 . . DEFLECTOR ASY. .. Air - 16 in. wide hanger
j> 13 8368072 1 1 - - DEFLECTOR ASY. .. Air - 6-1/2 in. wide hanger
13 8442010 - . 1 1 SHIELD ASY. .. Heat
14 8355301 2 2 2 2 GRILL ASY. .. Air
*14A 8423742 - - - 1 TRANSDUCTOR .. Dynamic grid
*15 8459697 - 3 - 3 CONTACTOR .. Brake grid shorting - DC-1 ,2,3 - See P.L. 5406
^>*16 9523086 - - - 2 BAR .. Bus - DC 1 to DC2 - "L" shape
tf>*16 9094694 - 2 - 2 BAR .. Bus - DC2 to DC3 - "L" shape - Formerly one (1) of 8463871 required
*17 8463869 - 3 - 2 BAR .. Bus - Contactor to cable lugs
18 8466474 - 2 - . BAR ..Bus - Flat - Resistor A to C and B to D
*18 8424978 - . . 2 BAR .. Bus - "L" shape - Resistor A to C and B to D - 9-3/4 x 5-3/4 in.
19 8466475 - 2 - . BAR .. Bus - "U" shape - Resistor A to C and B to D
*19 8424980 . - . 2 BAR .. Bus - "L" shape - Resistor A to C and B to D - 6 x 3-1/2 in.
*20 8467951 - - 1 1 BAR .. Bus - BR3 ,4,30,40 cables
*21 8423444 - - 3 5 INSULATOR .. Molded polyester - Incl. (2) 3/8-16 inserts
*22 8468611 As Required CABLE .. 14 AWG. - LF insulation - 500 ft. roll
*23 8468612 As Required CABLE .. 12 AWG. - LF insulation - 500 ft. roll
*24 8378814 As Required CABLE .. 3 AWG. - SRG-D insulation - 100 ft. roll
*24A 8433443 As Req. CABLE .. 1 100/24 - EPR insulation - 100 ft. roll
*25 9094890 - AR CABLE .. 775/24 - LF insulation - Sold per foot
26 8491554 - i : - BOX .. Junction - Cable - 14 x 6-1/4 x 4 in.
8462719,8469406,9576481,.8466857,9522485,8467154,8468429,9521837,9523900
25986,8467761,8468402,30263,90853330261,8471390

D3110 10 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3110


DYNAMIC BRAKE HATCH EQUIPMENT
GP39X,GP40X and GP50 Locomotives

Column C
PLATE B3110-6
Ref. Part Number
No. Number Required Description

A GP39X locomotives ) Dynamic Brake


_ B . GP40X locomotives ) Extended Range
- - C GP50 locomotives j Hatch Equipment
1 9521318 1 _
1 FAN ASY. .. 36 H J>. - 300 V.D.C. \ <,„p T A, 97
see r
* 1 9331404 . 1 - FAN ASY. .. 36 HJP. - 300 VJXC. - Low profile / ^- *^'
* 2 8032761 8 8 8 NUT .. Lock - Fan mounting - 1/2-13 hex.
* 3 120390 8 - - WASHER ..Plain -1/2
* 3 120343 - 8 8 WASHER .. Plain - 1/2
4 8390458 1 1 1 GUARD ASY. .. Fan
* 5 8390766 6 6 6 CLIP .. Fan guard retaining
* 6 179838 6 6 6 BOLT .. Guard mounting - 3/8-16 x 7/8 hex. head
* 7 120382 6 - - WASHER .. Lock - 3/8
* 7 103321 - 6 6 WASHER .. Lock - 3/8
* 8 8304193 3 . _ RESISTOR .. Grid - L2 ,R1 ,R2 - .86 Ohms - 700 Amps.
i* 8 9337613 - 3 - RESISTOR .. Grid - L2 ,R1 JR2 - .642 Ohms - 800 Amps. «,
(6 8 9331051 - 3 3 RESISTOR .. Grid - LI ,L2 ,R1 ,R2 - .86 Ohms - 760 Amps. rf
* 9 8304194 1 - - RESISTOR .. Grid - LI - .927 Ohms - 700 Amps. /oyuz
Q'h
j>* 9 9337614 - 1 - RESISTOR .. Grid - LI - .639 Ohms - 800 Amps.
£* 9 9331050 - 1 1 RESISTOR .. Grid - LI ,R1 - .923 Ohms - 760 Amps.
10 180177 24 24 24 BOLT .. Resistor mtg. - 1/2 - 13 x 1-1/2 hex. head
11 120384 24 24 24 WASHER .. Lock - 1/2
12 120396 24 24 24 WASHER .. Plain - 1/2
*13 8442010 . 1 .
SHIELD ASY. .. Heat
13 9526861 . . 1 SHIELD ASY. .. Heat
*14 8355301 2 . . GRILL ASY. .. Air
*14 9333003 . 2 - GRILL ASY. .. Air
*14 9526980 - - 2 GRILL ASY. .. Air
15 9521384 2 CONTACTOR ..Brake grid shorting -DC 1,2
2 \ c P T <-,n,-
*15 8459697 3 CONTACTOR.. Brake grid shorting -DC1,2,3 1 5>eerx.5W6
16 9094694 2 2 2 BAR .. Bus - DC 1 to DC2 - "L" shaped
*17 8468611 As Req. CABLE .. No. 14 AWG. - LF insulation - 500 ft. roll
*18 8378814 As Req. CABLE .. No. 3 AWG. - SRG - D insulation - 100 ft. roll
*19 9336897 As Req. CABLE .. 775/24 - LF insulation - 100 ft. roll
*20 9336199 As Req. CABLE .. 1 100/24 - LF insulation - 100 ft. roll
9527202,9337642,9332829,9522500

OCTOBER, 1981 11 D3110


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. D3iio
DYNAMIC BRAKE HATCH EQUIPMENT
SD38-2,SD39 and SD45 Locomotives

Column B
PLATE B3 110-7
Ref. Part No.
No. Number Req. Description
A DYNAMIC BRAKE HATCH EQUIPMENT - SD38-2
- B DYNAMIC BRK. EXTENDED RANGE HATCH EQUIPMENT - SD39,SD45
1 9333358 2 2 FAN ASY. .. 18 H S. - 125V. - Repl. 8324128 - See P.L. 4127
2 9416536 16 16 NUT .. Motor mounting - 1/2-13 hex.
3 120396 16 16 WASHER .. Plain - 1/2
4 8388333 2 ")
jL GUARD ASSEMBLY .. Fan
5 8121507 12 12 CLIP .. Guard mounting
6 180120 12 12 BOLT .. Guard mounting - 3/8-16 x 3/4 hex. head
7 120382 12 12 WASHER .. Lock - 3/8
8 8347464 2 2 RESISTOR .. Grid B,F,3,4 - .922 Ohms - Includes motor tap
9 8304193 4 4 RESISTOR .. Grid A,C,D,E,1,2,5,6 - .86 Ohms
10 180177 36 36 BOLT .. Resistor mounting - 1/2-13 x 1-1/2 hex. head
11 120384 36 36 WASHER .. Lock - 1/2'
12 120396 36 36 WASHER.. Plain- 1/2
*13 8368072 2 _
DEFLECTOR ASSEMBLY .. Air
13 8441958 . 2 SHIELD ASSEMBLY .. Heat
14 8353297 2 2 GRILL ASSEMBLY ..Air
*15 8332466 . 6 CONTACTOR .. Brake grid shorting - Dl thru D6 - See P.L. 5405
*16 8333442 - 2 BAR ..Bus - D2 to D5 and D3 to D4 contactor
*17 8468611 - A.R. CABLE .. 14 AWG. - LF. insulation - 500 ft. roll - Approx. 75 ft. required
*18 8468612 A.R. A.R. CABLE .. 12 AWG. - LF. insulation - 500 ft. roll - Approx. 1 14 ft. required
*19 8407138 - A.R. CABLE .. 6 AWG. - SRG-D insulation - 100 ft. roll - Approx. 41 ft. required
*20 8378814 A.R. - CABLE .. 3 AWG. - SRG-D insulation - 100 ft. roll - Approx. 20 ft. required
•21 8433443 A.R. CABLE .. 1 100/24 - EPR. insulation - 100 ft. roll

25287,8483667,20315,23073,8412147,8439567

D3110 12 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

DYNAMIC BRAKE HATCH EQUIPMENT P.L. No. D3110


SD38-2,SD40-2,SD40-2SS,SD40T-2,SD45-2 and SD45T-2 Locomotives

Column A
PLATE B3110-8
Ref. Part No.
No. Number Req. Description
A - DYNAMIC BRAKE HATCH EQUIPMENT - SD40-2.SD45-2
- B DYNAMIC BRAKE EXTENDED RANGE HATCH EQUIPMENT - SD38-2,
SD40-2^D40-2SS,SD40T-2,SD45-2,SD45T-2
1 9333358 2 2 FAN ASY. .. 18 HP. - 125 V. - Repl. 8324128 - See P.L. 4127
* 2 9416536 16 16 NUT .. Motor mounting - 1/2 - 13 hex.
* 3 120396 16 16 WASHER .. Plain - 1/2
4 8388333 2 2 GUARD ASY. .. Fan
5 8121507 12 12 CLIP .. Guard mounting
6 180120 12 12 BOLT .. Guard mounting - 3/8 - 16 x 3/4 hex. head
7 120382 12 12 WASHER .. Lock - 3/8
8 8347464 2 2 RESISTOR .. Grid B.F. - .922 Ohms - Includes motor tap
9 8304193 4 4 RESISTOR .. Grid A,C £>£ - .86 Ohms
10 180177 72 72 BOLT .. Resistor mounting - 1/2 - 13 x 1-1/2 hex. head
11 120384 72 72 WASHER .. Lock - 1/2
12 120396 72 72 WASHER .. Plain - 1/2
* 13 8368072 - 2 DEFLECTOR ASY. .. Air - SD38-2
<t> 13 8441958 2 2 SHIELD ASY. .. Heat
i> 13 8446824 - 2 SHIELD ASY. .. Heat
14 8353297 2 2 GRILL ASY. .. Air
*14A 8455409 1 1 TRANSDUCTOR .. Dynamic grid
*15 8459697 - 3 CONTACTOR .. Brake grid shorting - DC1,2,3 - See P.L. 5406
*16 8480958 . 1 BAR .. Bus - DC1 contactor bottom
*17 8480957 . 1 BAR .. Bus - DC1 contactor top
*18 8463870 - 1 BAR .. Bus - DC2 contactor top
*19 8463871 - 1 BAR .. Bus - DC2 to DC3 contactor - 7 shape
*20 8424978 - 2 BAR .. Bus - "L" shape - Resistor A to C and B to D
*21 8424980 - 2 BAR .. Bus - "L" shape - Resistor A to C and B to D
22 8465009 1 1 BAR .. Bus - BR5,6,50 and 60 cables
23 8423444 7 5 INSULATOR.. Molded polyester - Incl. (2) 3/8-16 inserts
24 8465010 1 1 PLATE ASY. .. Stud - Appl. to BR5,6,50 and 60 cables
*25 8468611 - AR CABLE .. 14 AWG. - LF insulation - 500 ft. roll - Approx. 435 ft. required
*26 8468612 A.R. CABLE .. 12 AWG. - LF insulation - 500 ft. roll
*27 8378814 A.R. CABLE .. 3 AWG. - SRG-D insulation - 100 ft. roU - Approx. 33 ft. required
*28 9336897 - AR CABLE .. 775/24 - LF insulation - 100 ft. roll
*29 8433443 AR - CABLE .. 1 100/24 - EPR insulation - 100 ft. roll - Approx. 228 ft. required
8462946, 8476910,8463591, 8467231, 8484724,9521829,9525939, 9524410
8474499,8464959,9339033,9520805

OCTOBER, 1981 13 D3110


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No. D3110
DYNAMIC BRAKE HATCH EQUIPMENT.
SD45X,SDP40F,F40C,F40PH and F40PH-2 Locomotives
PLATE C3110-9
Ref. Part Number
No. Number Required Description
A . . DYNAMIC BRAKE HATCH EQUIPMENT - SDP40F and F40C
B . DYNAMIC BRAKE HATCH EQUIPMENT - F40PH.F40PH-2
- - C DYNAMIC BRAKE EXTENDED RANGE HATCH EQUIPMENT-SD45X
1 9333358 2 . 2 FAN ASY. .. 18 HP. -125V. - Repl. 8324128 \ See P.L.
1 9507770 . 1 . FAN ASY. .. 36 H.P. - 300V. - Repl. 8324324 ' 4127
* 2 9416536 16 8. 16 NUT .. Motor mounting - 1/2-13 hex.
* 3 120396 16 8 16 WASHER ..Plain -1/2

4 8388333 2 1 2 GUARD ASSEMBLY .. Fan


5 8121507 12 6 12 CLIP .. Guard mounting
6 180120 12 6 12 BOLT .. Guard mounting - 3/8-16 x 3/4 hex. head
7 120382 12 6 12 WASHER .. Lock - 3/8
8 8347464 2 2 RESISTOR .. Grid B,F,A,E - 922 Ohms - Incl. motor tap
8 8304194 - 1 - RESISTOR .. Grid B - .927 Ohms - Incl. motor tap
9 8304193 4 3 4 RESISTOR .. Grid A,B,C,D,E,F - .86 Ohms
10 180177 36 24 36 BOLT .. Resistor mounting - 1/2-13 x 1-1/2 hex. head
11 120384 36 24 36 WASHER .. Lock - 1/2
12 120396 36 24 36 WASHER ..Plain -1/2
13 8441958 0 - 2 SHIELD ASSEMBLY .. Heat
013 9313000 . 1 . SHIELD ASSEMBLY .. Heat
013 9312999 . 2 - SHIELD ASSEMBLY .. Heat
14 8402381 2 . - GRILL ASSEMBLY .. Air
14 9099980 . 2 . GRILL ASSEMBLY .. Air
*14 8433458 . . 2 GRILL ASSEMBLY .. Air
*15 8459697 . 3 CONTACTOR .. Brake grip shorting - DC 1 ,2,3 - See P.L. 5406
*16 8440398 - 2 TRANSDUCTOR .. Dynamic grid
*17 8440669 - - 1 BAR .. Bus - Bottom - DC3 contactor - "L" shape
*18 8440670 - 1 BAR .. Bus - Bottom - DC2 contactor
*19 8440395 - . 1 BAR .. Bus - DC1 to DC2 contactor - "Z" shape
*20 8424978 - - 2 BAR .. Bus - Resistor C and D - "L" shape
*21 8424980 - - 2 BAR .. Bus - Resistor A and B - "L" shape
*22 8440393 . 2 BAR .. Bus - BKD to BKD2 and BKD1 to BKD4 cables
*23 8440536 - . 1 BAR .. Bus - BKD2,BKD4 cables
24 8465009 1 . - BAR .. Bus - BR4,5,40,50 cables
25 8423444 7 4 nL INSULATOR .. Molded polyester - Incl. (2) inserts
26 8465010 1 - - PLATE ASSEMBLY .. Stud - Appl. to BR4,5,40 and 50 cables
*27 8468611 - - A.R. CABLE .. 14 AWG. - LF insulation - 500 ft. roll - Approx. 700 ft. required
*28 8468612 A.R. A.R. - CABLE ..12 AWG. - LF insulation - 500 ft. roll - Approx. 175 ft. required
*29 8392583 - - A.R. CABLE .. 12 AWG. - SRG-D insulation - 100 ft. roll. Approx. 212 ft. req'd.
*30 8407138 - - A.R. CABLE .. 16 AWG. - SRG-D insulation - 100 ft. roll - Approx. 68 ft. req'd.
31 8378814 A.R. A.R. - CABLE .. 3 AWG. - SRG-D insulation - 100 ft. roll - Approx. 58 ft. required
*32 8490893 - - A.R. CABLE .. 1 100/24 - SRG-D insulation - 100 ft. roll - Approx. 35 ft. required
*33 8433443 A.R. . A.R. CABLE .. 1 100/24 - EPR insulation - 100 ft. roll
*34 9094890 - A.R. - CABLE .. 775/24 - LF insulation - Sold per ft. - Approx. 140 ft. required

28620,8485631,22544,8439856,9332233,9312394.32727,35165

D3110 14 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3110


DYNAMIC BRAKE HATCH EQUIPMENT

COLUMN A COLUMN B

PLATE C3110-9

OCTOBER, 1981 15 D3110


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. D3HO DYNAMIC BRAKE HATCH EQUIPMENT


SD40X.SD50 and SD50S Locomotives
15

17-

Column B
PLATE A3110-10

Ref. Part No.


No. Number Req. Description
DYNAMIC BRAKE HATCH EQUIPMENT - SD50S
DYNAMIC BRAKE EXTENDED RANGE EQUIPMENT - SD40X.SD50
1 9516160 1 1 FAN ASY. .. 36 HP. - 300 V. - See P.L. 4127
2 179841 18 18 BOLT .. Fan mtg. - Top - 3/8 - 16 x 1-1/4 hex. head
3 179881 18 18 BOLT .. Fan mtg. - Bottom - 1 / 2 - 1 3 x 1 hex. head
4 120394 18 18 WASHER ..Flat -Top -3/8
5 106265 18 18 WASHER .. Flat - Bottom - 1/2
6 105606 18 18 NUT.. 3/8-16 squarehead
7 9518071 1 1 GUARD .. Grid
8 9528061 1 1 GUARD .. Motor
9 179839 18 18 BOLT .. Grid guard mtg. - 3 / 8 - 1 6 x 1 hex. head
*10 180078 3 . BOLT .. Motor guard mtg. -5/18-18x7/8 hex. head
10 179817 . 3 BOLT .. Motor guard mtg. -5/16-18x7/8 hex. head
11 120394 18 18 WASHER .. Flat - 3/8
*12 120393 5 - WASHER ..Flat -5/16
12 103340 . 5 WASHER ..Flat -11/32
13 103128 3 3 NUT ..Wing -5/16
14 9530790 3 3 RESISTOR .. Grid - L2,L3,R1 - .86 Ohms
15 9530791 2 2 RESISTOR .. Grid - L1.R3 - .86 Ohms
*16 9530789 1 1 RESISTOR .. Grid - R2 - .965 Ohms
17 9517619 2 2 SCREEN ASY. .. Motor cable
18 9521384 _
2 CONTACTOR .. Brake grid shorting - DC1,2 - See P.L. 5406
*19 9518121 2 2 BAR .. Bus - Resistor Rl to R2and LI to L2
*20 9531215 1 . BAR .. Bus - BR cables
*21 9518111 . 2 BAR .. Bus - Contactor to cable lugs
*22 8423444 3 2 INSULATOR .. Molded polyester - Incl. (2) 3/8-16 inserts
*23 9326093 AR CABLE .. No. 3 AWG. - LF insulation - 100 ft. roll
*24 9336897 AR CABLE .. 775/24 - LF insulation - 100 ft. roll
*25 8433444 - | ARCABLE .. 1325/24 - EPR insulation - 100 ft. roll
9517029B,9531118,9518288D

D3110 16 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. B3238


ENGINE AND HOSTLER'S CONTROL PANELS
DD35 LOCOMOTIVE

ENGINE CONTROL PANELS


PLATES A3238-1 and 2
Ref. Part Number
No. Number Required Description

1 _ _ _ « A _ PANEL ASSEMBLY . . Engine control - No. 1 Station


2 - --- - B PANEL ASSEMBLY . . Engine control - No. 2 Station

PANEL ASSEMBLY . . Engine control - Recessed back of door


3 8330988 1 1 SWITCH . . Rotary - Isolation
4 8346425 1 1 SWITCH . . Rotary - Fuel prime - Engine start - Repl. 8332070
5 8230431 1 1 SWITCH . . Push button - Ground reset
6 8272346 1 1 SWITCH . . Push button - Engine stop
7 8330137 2 1 SWITCH . . Slide button - Platform and Engine Room lights
8 8330135 1 - SWITCH . . Slide button - Control and fuel pump
9 8004611 1 - SWITCH . . Toggle - Remote headlight
10 8255808 1 - BREAKER . . Circuit - Lights - 30 Amp.
11 8297269 1 - BREAKER . . Circuit - Control - 40 Amp.
12 156634 8 - SCREW . . Machine - 6-32 x 1/4 Oval hd. - Cross recess
13 156656 2 - SCREW . . Machine - 6-32 x 1/2 Oval hd. - Cross recess
14 156963 4 4 SCREW . . Machine - 10-24 x 1/2 Oval hd. - Cross recess
15 157070 6 2 SCREW . . Machine - 10-32 x 1/2 Oval hd. - Cross recess
16 157397 4 4 SCREW . . Machine - 1/4-20 x 5/8 Oval hd. - Cross recess
17 131014 2 - WASHER . . Plain - No. 6
18 8035119 2 - NUT . . Lock - 6-32 hex.
19 8334908 1 - PLATE . . Name - Engine control panel - No. 1 Station
20 8334909 - 1 PLATE . . Name - Engine control panel - No. 2 Station

*21 8334683 1 1 SWITCH . . Toggle - Panel light


*22 8140357 1 1 LAMP . . S. C. Miniature bayonet base - 6 Volts
*23 8287292 1 1 HOLDER . . Lamp - Panel light - S. C. Miniature bayonet base
*24 8334221 1 1 LENS . . Clear - Panel light
*25 8227212 1 1 RESISTOR . . Lamp - 275 Ohms - 25 Watt

26 8334518 1 1 DOOR ASSEMBLY . . Engine control panel - See Plate 3238-4


27 8324100 - - WEATHERSTRIP . . Door seal - Rubber - Sold per foot - 8 ft. req
28 8334941 1 - PLATE . . Name - No. 1 Control panel
29 8334942 - 1 PLATE . . Name - No. 2 Control panel

PANEL ASSEMBLY . . Engine control - Flush above door assembly - Ref. No. 26
30 8334684 1 - SWITCH . . Push button - Emergency fuel cut-off
31 432345 - 1 PLUG . . Button - 1-3/16 hold dia.
32 8140357 5 5 LAMP . . S. C. Miniature bayonet base - 6 Volts
33 8334902 5 5 HOLDER . . Lamp - Oil tight - S. C. Miniature bayonet base
34 8334903 2 2 LENS . . White - Ground relay
35 8334904 1 1 LENS . . Blue - No power
36 8334905 1 1 LENS . . Amber - Low water - Low oil
37 8334906 1 1 LENS . . Red - Hot engine
38 8291901 1 1 PLATE . . Name - Emergency fuel cut-off push button
39 8259836 1 1 PLATE . . Name - Ground relay
40 8308266 1 1 PLATE . . Name - Turbocharger auxiliary pump
41 8335652 1 1 PLATE . . Name - Hot engine - No power - Low water - Low oil
42 145368 10 10 SCREW . . Drive - No. 2 x 3/16 rd. hd.
43 166689 12 8 SCREW . . Tapping - 10-32 x 1/2 rd. hd. cross recess
44 120391 12 8 WASHER . . Plain - No. 10
8334939 8334940

OCTOBER, 1968 B3238


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. B3238
ENGINE AND HOSTLER'S CONTROL PANELS

ENGINE CONTROL PANEL


No. 1 STATION

I'

12

No. 1 STATION

PLATE A3238-1

B3238 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. B3238
ENGINE AND HOSTLER'S CONTROL PANELS

ENGINE CONTROL PANEL


No. 2 STATION

-26 43i
.27 44J~

-z_

-15

16
ISOLATION
SWITCH

No. 2 STATION

PLATE A3238-2

OCTOBER, 1968
B3238
L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. B3238

ENGINE AND HOSTLER'S CONTROL PANEL


DD 35 LOCOMOTIVE

HOSTLER'S CONTROL PANEL

®
ENG ATTN.
RUN CALL
ALL SWITCHES TO BE IN "OPPOSITION t

' WHEN THIS UNIT IS CONNECTED TO A


LEAD UNIT OFF

PLATE A3238-3
Ref. Part No.
No. Number Req. Description

1 _ _ _ _ 1 PANEL ASSEMBLY . . Hostler's control


2 8330131 2 SWITCH . . Slide button - Headlight - Front and rear
3 8330133 1 SWITCH . . Slide button - Generator field
4 8330135 1 SWITCH . . Slide button - Control and fuel pump
5 8330137 1 SWITCH . . Slide button - Engine run
6 8330139 1 SWITCH . . Slide button - Attendant call
7 8332834 1 SWITCH . . Rotary snap - Reverse and forward
*8 8304145 1 PLATE . . Switch hold cover
9 8334910 1 PLATE . . Name - Equipment mounting
10 155193 6 SCREW . . Machine - 10-32 x 1/2 rd. hd. - Cross recess
11 157070 12 SCREW . . Machine - 10-32 x 1/2 Oval hd. - Cross recess
12 156966 4 SCREW . . Machine - 10-24 x 5/8 Oval hd. - Cross recess
13 120385 6 WASHER . . Plain - 3/8
14 121801 6 WASHER . . Lock - 3/8

*15 8334944 1 BOX .. Hostler control - 5-1/4 x 8-1/2 x 12 in.


*16 8332580 - GROMMET .. Nylon - 12-3/4 in. Ig. - Approx. 3-3/8 in. req.
*17 180020 3 BOLT .. Box mounting - 1/4-20 x 3/4 hex. hd.
"18 8035144 3 NUT .. Lock - 1/4-20 hex.

*19 8334688 1 DOOR ASSEMBLY .. Hostler's control - See Plate 3238-4

*20 8047964 1 GAUGE .. Duplex air - B. P. - B. C.


*21 8015351 1 BELL .. Alarm - 8 inch - See Parts List 6304
*22 8318019 1 VALVE ASSEMBLY .. Air horn operating
*23 8334269 1 LEVER.. Valve
*24 8300987 1 VALVE ASSEMBLY .. Bell operating
*25 8250604 1 VALVE ASSEMBLY .. Independent brake - SA-7
*26 8251349 1 HANDLE .. Independent brake valve - SA-7

B3238 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. B3238

ENGINE AND HOSTLER'S CONTROL PANEL

DOOR ASSEMBLIES

Ref. No. 2
Ref. Part Number
No. Number Required PLATE A3238-4
I
DOOR ASSEMBLIES . Control panel
1 8334518 A DOOR ASSEMBLY ,. Engine control panel

8334688 B DOOR ASSEMBLY .. Hostler's control panel

3 8323832 HINGE .. Door


4 8288426 HINGE .. Door

5 8324696 LATCH ASSEMBLY.. Door


6 8158536 LOCK ASSEMBLY .. Door
7 155198 SCREW .. Machine - 10-32 x 5/8 rd. hd. - Cross recess
8 157125 SCREW .. Machine - 10-32 x 5/8 Oval hd. - Cross recess
9 8035122 NUT .. Lock - 10-32 hex.
10 120614 NUT .. Machine - 10-32 hex.
11 120217 WASHER .. Lock - No. 10 medium

*12 8334941 1 PLATE .. Name - No. 1 Control panel


*13 8334942 1 PLATE .. Name - No. 2 Control panel
*14 145368 2 SCREW .. Drive - Name plate mounting - No. 2 x 3/16 rd. hd.

*15 8324100 AR WEATHERSTRIP .. Door seal - Sold per foot - 7 ft. -6 in. req.

OCTOBER, 1968 B3238


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. B3238
ENGINE AND HOSTLER'S CONTROL PANEL
ENGINE CONTROL PANEL
GP18, GP20, SD18 Locomotives

21-7 ,-6

/
4J23-'l5- 8J 2 4 - ^ 5

PLATE A3238-5

Ref. Part No.


No. Number Req. Description
1 8297442 1 PANEL ASY. .. Engine control
2 8144370 1 HINGE .. Incl. pin - 30-1/8 in. Ig. - Welded to panel
3 8173197 1 AMMETER .. Bat. charging - Red - Green dial (300-0-300 Amp.)
4 8238109 1 SWITCH .. Rotary - Headlight control - 4 Pole - 30 Amp.
5 8206315 1 SWITCH .. Rotary - Isolation - 6 Pole - 30 Amp.
6 8230431 1 SWITCH .. Push button - Ground reset - Black - 2 Amp.
7 8272346 1 SWITCH .. Push button - Engine stop - Red - 2 Amp.
8 8296923 1 SWITCH .. Rotary - Engine start - 2 N. O. - 2 N. C. - 3 Pos. - 2 Amp.
9 8004701 2 SWITCH .. Toggle - Lights - S. P. - S. T. - 10 Amp.
10 8205116 3 BREAKER .. Circuit - Magnetic - S. P. - 15 Amp. - 74 V.
11 8205114 1 BREAKER .. Circuit - Headlight - D. P. - 30 Amp. - 74 V.
12 8262724 3 PLATE .. Cover - Breaker opening - 2-7/16 x 7/8 x 16 ga.
13 8262723 1 PLATE .. Cover - Breaker opening - 2-7/16 x 3/4 x 16 ga.
*14 8215027 4 SPACER .. Mtg. - Appl. to Ref. No. 5 - 11/16 dia. x 7/16 Ig.
15 432540 1 BUTTON .. Plug - 7/16
16 8287294 3 HOLDER .. Lamp - D. C. Bayonet base
17 8240810 1 LENS .. Bayonet cap - Includes ring - "Amber"
18 8240811 1 LENS .. Bayonet cap - Includes ring - "Blue"
19 8240808 1 LENS .. Bayonet cap - Includes ring - "Red"
20 8219031 1 PLATE .. Name - "Hot engine - No power - Low oil "
21 8297441 1 PLATE .. Name - "Engine stop - Ground reset"
22 8297440 1 PLATE .. Name - "Fuel prime - Engine start"
23 8159508 1 PLATE .. Name - "Battery charging"
24 8257725 1 PLATE .. Name - "Isolation switch"
25 8238308 1 PLATE .. Name - "Headlight control"
26 8262726 1 PLATE .. Name - "Engine room lights - Platform lights"
27 8278106 1 PLATE .. Name - "Fuel pump - Radio"
28 8278107 1 PLATE .. Name - "Water cooler - A. T. C. and O. S. - Headlight -
Cab heater - Signal light"
*29 8240458 A.R. CABLE .. No. 14 AWG-- RH-N thin - 500 ft. roll (260 ft. req.)
*30 8240459 A.R. CABLE .. No. 12 AWG.- RH-N thin - 500 ft. roll (100 ft. req.)
*31 8187789 A.R. CABLE .. No. 8 AWG.- RH -N insl. - 500 ft. roll (10 ft. req.)
8210498 20 LUG .. Terminal - Insul. crimp type - No. 10 stud hole - "Blue"
*33 8123281 30 LUG .. Terminal - Insul. crimp type - No. 10 stud hole - "Yellow"
*34 8250906 35 TERMINAL .. Fasten tab - Blue insulation - No. 14 AWG
*35 8272337 10 TERMINAL .. Fasten tab - Yel. insulation - No. 14 AWG
9386,8291656

B3238 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. H3239


A. C. CABINET
Air Compressor Synchronization and A. C. Fan Control
GP30 Locomotive
PLATE D3239-1

Ref. Part No.


No. Number Req. Description
1 8303707 1 DOOR ASSEMBLY .. Cabinet - 20 x 34-1/2 in.
2 8324696 1 LATCH .. Door
3 155193 4 SCREW .. Machine -10-32 x 1/2 round head - Cross recess
4 8035122 4 NUT.. Lock-10-32 hex.
5 8302454 1 DOOR ASSEMBLY .. Cabinet - 22-3/8 x 23 in.
6 8324696 2 LATCH .. Door
7 155193 8 SCREW .. Machine -10-32 x 1/2 round head - Cross recess
8 8035122 8 NUT .. Lock - 10-32 hex.
9 8315513 4 HINGE ASSEMBLY .. Includes pin
10 8272251 4 HINGE .. Loose joint
CONTACTOR .. A.C.
11 8314549 3 CONTACTOR .. A.C. - See Parts List 5402
12 128271 12 SCREW .. Machine -1/4-20 x 1-1/8 round head - Slotted
13 120423 12 WASHER .. Lock -1/4 internal tooth
14 8310461 2 BAR ASSEMBLY .. Bus - Insulated
15 180079 6 BOLT ..5/16-18x1 hex. head
16 120393 27 WASHER ..Plain-5/16
17 8035145 15 NUT.. Lock-5/16 hex.
RELAY .. Compressor Control
18 8319888 2 RELAY .. Compressor control - Formerly 8155259 - See P.L. 5499
19 121832 4 SCREW ..Machine-10-32x3/8 round head
20 138530 4 WASHER .. Lock-No. 10 internal tooth
RECTIFIER AND CAPACITOR
21 8178412 1 RECTIFIER .. Selenium - 5 plate -1 x 1 in. square
22 132696 2 SCREW .. Machine - 6-32 x 3/8 round head
23 131014 2 WASHER.. Plain-No. 6
24 138526 2 WASHER .. Lock - No. 6
25 8320034 1 CAPACITOR .. 1 MFD - CA11
RECEPTACLE AND TERMINAL BOARD
26 8260287 1 RECEPTACLE .. A.C. - 2 pole female
27 133473 2 SCREW .. Machine - 8-32 x 1/4 round head
28 8280439 1 COVER ASSEMBLY.. Receptacle
29 132764 4 SCREW .. Machine - 8-32 x 5/8 round head
30 131015 4 WASHER.. Plain-3/16
31 8082989 1 BOARD .. Terminal - 3 point
32 132264 2 SCREW .. Machine -1/4-20 x 3/4 fill, head
33 120392 2 WASHER .. Plain - 1/4
34 8324824 1 BOARD .. Terminal - 22 point
35 132124 2 SCREW .. Machine -10-32 x 3/4 fill, head
36 8038644 1 BUSHING .. Insulating - 3/4 male
37 8038595 1 BUSHING .. Insulating - 3/4 female

8315753G-WS12634

OCTOBER, 1981 H3239


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.H3239
A. C. CABINET

Ref. Part No.


No. Number Req. Description

CABLE ASSEMBLIES
38 8303708 CABLE ASSEMBLY .. Cabinet to load regulator
39 8183415 CABLE .. 3-14 AWG-N - Sold by the foot - 2-1/2 ft. required
40 8301761 1 PLUG .. Load regulator connection - 3 pole male
41 8068256 1 BUSHING .. Strain relief -1/2 in. female
*42 8189218 3 LUG .. Insulated crimp type - No. 6 - See Parts List 9111
*43 8250906 3 TERMINAL .. Fasten tab - No. 14 - See Parts List 9111
44 8038594 2 BUSHING .. Insulated end -1/2 in.
45 8119433 2 NIPPLE .. Conduit - Short -1/2 in. P.T.

*46 8315824 CABLE ASSEMBLY .. A.C. conduit


*47 8468611 CABLE .. 14 AWG. - LF insul. - 500 ft. roll - 20 ft. required - Replaces 8240458
*48 8250906 39 TERMINAL .. Fasten tab - No. 14 - See Parts List 9111
*49 8210498 11 LUG .. Insulated crimp type - No. 10 - See Parts List 9111
50 8168447 2 CLAMP .. Insulated - 3/8 in. - See Parts List 9128
51 8168450 3 CLAMP .. Insulated - 5/8 in. - See Parts List 9128
52 8168455 2 CLAMP .. Insulated - 1-1/4 in. - See Parts List 9128
53 120628 3 SCREW .. Machine -1/4-20 x 1/2 round head
54 131375 2 SCREW .. Machine -1/4-20 x 3/8 round head
55 120423 18 WASHER .. Lock -1/4 internal tooth
56 120380 1 WASHER ..Lock-1/4

57 8443440 CABLE .. 2/0 AWG. - EPR. insul. - 100 ft. roll • 44 in. required - Replaces 8187786
58 8131371 LUG .. Terminal - 5/16 - See Parts List 9111

AIR GAUGE AND COMPRESSOR CONTROL SWITCH


59 8055816 1 GAUGE .. Air pressure - 0 to 200 Ibs. - See P.L. 1080
60 8301186 1 SWITCH .. Compressor control - Contacts 1 N.O. - 1 N.C. - See P.L. 5524
*60A 8328444 1 SWITCH .. Compressor control - Contacts 2 N.O. - 2 N.C. - See P.L. 5524
61 132830 6 SCREW .. Machine - 3/8-16 x 1/2 fill, head
62 121801 8 WASHER .. Lock - No. 10 internal tooth
63 446161 6 WASHER .. Plain - No. 10
64 8038643 1 BUSHING .. Insulating -1/2 in. male
65 8315097 2 VALVE ASSEMBLY .. Solenoid - CC-SMV - See Parts List 4710
66 179841 4 BOLT .. 3/8-16 x 1-1/4 hex. head
67 103321 4 WASHER .. Lock - 3/8
68 8116856 - TUBING .. 3/8 in. OD. x .032 wall copper - 25 ft. roll - 6 ft. required
69 118539 12 NUT .. Flared tube - 3/8 - Brass
70 422969 2 NUT .. Jam - 5/8-18 hex. - Brass
71 8040313 2 CONNECTOR .. Flared tube - 3/8-18 - Brass
72 8144118 1 CONNECTOR .. Bulkhead - 3/8-18 - Copper
73 118755 1 ELBOW .. Flared tube - 90° -1/4-18 - Brass
74 118576 1 ELBOW .. Flared tube - 90° - 3/8 I.P.T. - Brass
75 8039169 5 ELBOW .. Flared tube - 90° - 3/8-18 - Brass
76 8266545 1 ELBOW .. Bulkhead - 90° - 3/8-18 - Brass
77 8040396 1 TEE .. Flared tube - Two way - 3/8-18 - Brass
78 8042833 2 TEE .. Pipe - 3/8
79 8047162 1 COCK .. Cutout - 3/8 P.T.
80 8309488 1 COCK ..Cutout-3/4P.T.
81 8088765 1 NIPPLE .. Pipe - 3/4 x 11 in. long
82 8060972 3 NIPPLE .. Pipe - 3/8 x 1-1/2 in. long
83 8241559 3 OUTLET .. Threaded pipe - 3/8 N.P.T.
84 119102 1 CAP .. Pipe - 3/4 in.
85 103879 1 PLUG .. Pipe - 3/8 in. square head
86 8108116 1 CLAMP ASSEMBLY ..Pipe - 3/4 in.

H3239 OCTOBER, 1981


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET
Ref. Part No.
No. Number Req. Description
ENGINE TEMPERATURE SWITCH
*87 8302484 1 SWITCH .. Engine temperature - Incl. 12 ft. capillary tube - See P.L. 5524
*88 8320103 1 FLANGE .. Adapter - Capillary tube to manifold
*89 8314926 1 GASKET .. Flange mounting
*90 179843 2 BOLT .. Flange mounting - 3/8-16 x 1-1/2 hex. head
*91 8234808 1 OUTLET .. Pipe - Capillary tube to water discharge pipe
*92 8168447 1 CLAMP .. Insulated - 3/8 in. I.D. - See P.L. 9128
*93 8077101 A.R. TAPE .. Friction - .015 x 3/4 - 82-1/2 ft. roll
*94 171603 1 SCREW .. Clamp mounting - 1/4-20 x 3/4 round head
95 8303698 1 PAD .. Cover mounting - Tapped for (4) 1/4-20 holes
96 8303703 1 COVER .. Conduit mounting - 6 x 6 x 1/4 - 3 in. I.D. entrance
97 8323844 1 CONDUIT ASY... Cable protection - 2-1/2 in. flex, x 23-1/2 in. long
98 8143892 1 NIPPLE .. Conduit - 2-1/2 M.P.T. x 2-1/2 in. long
99 8038590 1 LOCKNUT .. Conduit - 2-1/2 in.
100 8038600 1 BUSHING .. Female insulating - 2-1/2 in.

50

25

PLATE D3239-1

OCTOBER, 1981 H3239


V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
E l E C T R O - M O T I V E

P.L. No. H3239


A. C. CABINET
Air Compressor Synchronization and A. C. Fan Control
GP35 Locomotive
PLATE C3239-2

Ref. Part No.


No. Number Req. Description
1 8332423 1 CABINET ASSEMBLY .. Air compressor synchronization

CONTACTOR .. A. C.
2 8314549 3 CONTACTOR .. A.C. - See Parts List 5402
3 133046 14 SCREW ..Machine-1/4-20x7/8 round head
4 120423 14 WASHER .. Lock-1/4 internal tooth
5 8332137 1 BAR ASSEMBLY.. Bus
6 8332521 1 BAR ASSEMBLY.. Bus
7 180079 12 BOLT .. 5/16-18 x 1 hex. head
8 120393 12 WASHER.. Plain-5/16
9 8035145 12 NUT.. Lock - 5/16
10 180122 2 BOLT.. 3/8-16 x 1 hex. head
11 120394 2 WASHER.. Plain - 3/8
12 8035146 2 NUT .. Lock - 3/8-16 hex.
RELAY .. Compressor Control
13 8332181 2 RELAY .. Compressor control - See P.L. 5499
14 132688 4 SCREW .. Machine - 6-32 x 1/4 round head
15 138526 4 WASHER .. Lock - No. 6
16 131014 4 WASHER .. Plain - No. 6
RECTIFIER .. Selenium
17 8178412 2 RECTIFIER .. Selenium - 5 plate -1 x 1 in. square
18 132696 4 SCREW .. Machine - 6-32 x 3/8 round head
19 138526 4 WASHER.. Lock-No. 6
20 131014 4 WASHER .. Plain - No. 6
CAPACITOR
21 8320034 1 CAPACITOR.. 1 MFD
22 8168450 1 CLAMP .. Insulated cable - 5/8 in. ID.
23 120628 1 SCREW .. Machine -1/4-20 x 1/2 round head
24 120423 1 WASHER.. Lock-1/4 internal tooth
SWITCH .. Compressor Control
25 8301186 1 SWITCH .. Compressor control - See P.L. 5524
26 132830 2 SCREW .. Machine -10-24 x 3/8 round head
27 121801 2 WASHER ..Lock-No. 10 internal tooth
28 8038643 1 BUSHING .. Insulating -1/2 in. male
RECEPTACLE
29 8260287 1 RECEPTACLE .. A.C. - 2 pole female
30 133473 2 SCREW .. Machine - 8-32 x 1 /4 round head
31 8280439 1 COVER ASSEMBLY.. Receptacle
32 132764 4 SCREW .. Machine - 8-32 x 5/8 round head
33 131015 4 WASHER ..Plain-3/16

8334997A 8335925

H3239 OCTOBER, 1981


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET

Ref. Part No.


No. Number Req. Description
8332423 1 CABINET ASSEMBLY .. Air compressor synchronization

BOARDS .. Terminal
34 8277744 2 BOARD .. Terminal - 20 point
35 8292938 1 BOARD .. Terminal - 24 point
36 132124 6 SCREW .. Machine - 10-32 x 3/4 fil. head
37 446161 6 WASHER ..Plain -No. 10
38 121801 6 WASHER .. Lock - No. 10 internal tooth
39 8332591 1 BOARD .. Terminal
40 8332589 1 INSULATION .. Board mounting
41 133046 2 SCREW .. Machine - 1/4-20 x 7/8 round head
42 120392 2 WASHER ..Plain -1/4
43 120423 2 WASHER .. Lock - 1/4 internal tooth
CABLE ASSEMBLIES
44 8303708 1 CABLE ASSEMBLY .. Cabinet to load regulator
*45 8183415 CABLE .. 3-14 AWG. - N insul. - Sold per foot - 2-1/2 ft. required
46 8301761 1 PLUG .. Load regulator connection - 3 pole female
47 8068256 1 BUSHING .. Strain relief - 1/2 in. female
*48 8189218 3 LUG .. Insulated crimp type - No. 6
*49 8250906 3 TERMINAL .. Fasten tab - No. 14
50 8038594 2 BUSHING .. Insulated end - 1/2 in.
*51 8332424 1 CABLE ASSEMBLY .. A.C. cabinet
*52 8468611 CABLE .. 14 AWG. - LF insul. - 500 ft. roll - 25 ft. required - Replaces 8240458
*53 8189218 2 LUG .. Insulated crimp type - No. 6
*54 8250906 46 TERMINAL .. Fasten tab - No. 14
CLAMPS .. Insulated - See Parts List No. 9128
55 8168447 2 CLAMP .. Insulated cable - 3/8 in. ID.
56 8168449 1 CLAMP .. Insulated cable - 1/2 in. ID.
*57 8168450 3 CLAMP .. Insulated cable - 5/8 in. ID.
58 8168452 3 CLAMP .. Insulated cable - 7/8 in. ID.
GAUGE .. Air Pressure
59 8055816 1 GAUGE .. Air pressure - 0 to 200 Ibs. - See P.L. 1080
60 132830 4 SCREW .. Machine - 10-24 x 3/8 round head
61 121801 4 WASHER .. Lock - No. 10 internal tooth
62 446161 4 WASHER ..Plain -No. 10
VALVES .. Magnet
63 8332068 1 VALVE .. Magnet - Solenoid - Duplex - See P.L. 4710
*64 8335909 1 VALVE .. Magnet - Solenoid - Single - See P;L. 4710
65 180124 2 BOLT .. Valve mounting - 3/8-16 x 1-1/4 hex. head
66 8035146 2 NUT .. Lock - 3/8
FILTER .. Auxiliary Air
67 8333051 1 FILTER .. Auxiliary air - See P.L. 1090
*68 180172 2 BOLT .. Filter mounting - 1/2-13 x 7/8 hex. head
*69 120384 2 WASHER ..Lock -1/2
70 103878 1 PLUG .. Air filter - 1/4 M.P.T.

OCTOBER, 1981 H3239


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET

Ref. Part No.


No. Number Req. Description

8332423 1 CABINET ASSEMBLY .. Air compressor synchronization

TUBE ASSEMBLIES
71 8332457 1 TUBE ASY. .. Air gauge to pres. switch - 7-13/16 in. long
72 8332458 1 TUBE ASY... Pres. switch to air filter - 14-3/16 in. long
*73 8098593 . TUBING .. 1/4 O.D. x .028 wall steel - Sold per foot
74 116452 4 NUT .. Flared tube - 1/4 in.

*75 8335836 1 TUBE ASY... Single valve to filter -11-1/4 in. long
76 8332455 1 TUBE ASY. .. Duplex valve to filter - 12-17/32 in. long
77 8335852 1 TUBE ASY... Single valve to shutter conn. -17-3/4 in. long
78 8332454 1 TUBE ASY. .. Duplex valve to shutter conn. - 12-9/32 in. long
79 8332456 1 TUBE ASY... Duplex valve to comp. conn. -12-1/4 in. long
*80 8098594 . TUBING .. 3/8 O.D. x .028 wall steel - Sold per foot
81 121758 10 NUT .. Flared tube - 3/8 in.
82 116436 1 CONNECTOR .. Tube -1/4 tube x 1/4 M.P.T.
83 8040313 1 CONNECTOR .. Tube - 3/8 tube x 3/8 M.P.T.
84 8144118 2 CONNECTOR .. Bulkhead - 3/8 tube x 1/4 M.P.T. - Copper
85 118755 1 ELBOW .. Tube -1/4 tube x 1/4 M.P.T.
86 8040347 1 ELBOW .. Tube - 1/4 tube x 1/4 F.P.T.
87 8039169 2 ELBOW .. Tube - 3/8 tube x 3/8 M.P.T.
88 8040350 1 ELBOW .. Tube - 3/8 tube x 3/8 F.P.T.
89 8040382 1 TEE .. Tube - 1/4 tube x 1/4 M.P.T. x 1/4 tube
90 8040396 1 TEE .. Tube - 3/8 tube x 3/8 tube x 3/8 M.P.T.
91 8078165 1 NIPPLE .. Pipe - 3/8 x 2 in. long
92 8119433 2 NIPPLE .. Conduit - Short - 1/2 in. P.T.
93 422969 2 NUT .. Jam - 5/8-18 hex. brass
DOOR ASSEMBLIES Cabinet
94 8332406 1 DOOR ASSEMBLY .. Cabinet - 20-1/2 x 36
95 8324696 2 LATCH .. Door
96 155193 8 SCREW .. Machine -10-32 x 1/2 round head - Cross recess
97 8035122 8 NUT.. Lock-10-32 hex.
*98 8331090 1 PLATE .. Name - Danger 170 Volts
*99 145372 4 SCREW .. Drive - No. 4 x 1/4 round head
100 8272251 3 HINGE .. Door - Less pin
101 8332055 1 DOOR ASSEMBLY .. Cabinet - 21 x 23-3/8
102 8324696 2 LATCH .. Door
103 155193 8 SCREW .. Machine -10-32 x 1/2 round head - Cross recess
104 8035122 8 NUT.. Lock-10-32 hex.
105 8272252 8 HINGE .. Door - Less pin
106 8315513 1 HINGE ASSEMBLY . Includes pin
107 8315514 1 HINGE ASSEMBLY Includes pin
*108 8315510 2 PIN. . Hinge
109 8332344 1 HINGE ASSEMBLY . Includes pin
110 8332345 1 HINGE ASSEMBLY . Includes pin
111 8332346 1 HINGE ASSEMBLY . Includes pin
*112 8332342 3 PIN. . Hinge
+*113 8306501 1 GASKET .. Auxiliary air filter
+*114 8081300 1 ELBOW .. Solder - Air filter
+*115 8309488 1 COCK .. Cut-out - 3/4 in. - Air filter

H3239 OCTOBER, 1981


S I O N G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E

P.L. No. H3239


A. C. CABINET

Ref. Part No.


No. Number Req. Description

116 8332617 1 CONDUIT .. Cable outlet - 2-1/2 I.P.S. x 2 in. long


117 8332833 1 HOSE .. Cable protection - 2-7/8 ID. x 3-3/8 O.D. x 12 in. long
118 8166525 2 CLAMP .. Hose mounting - Adj. dia. - 3.23 x 3.49 in.
119 8278734 1 FITTING .. Gauge - 1 / 4 N.P.T. - Inlet and outlet connection
120 8318786 1 SNUBBER .. Gauge vibration -1/4 I.P.S. - Press, range 0-2000 P.S.I.

17-A 92-x 50-A 35-: 21

PLATE C3239-2

OCTOBER, 1981 H3239


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET
Air Compressor Synchronization and A. C. Fan Control
GP28,GP35,GP38 ,GP39,GP40JDDA35 ,SD28,SD38,SD39,SDL39,SD40;SD45,SDP40 Locomotives
PLATE B3239-3

Ref. Part TVfo. Locomotive


No. Number R eq. Description Application

1 8341473 1 CABINET ASSEMBLY .. A.C. GP28,GP38,SD28,SD38,SD39,SDL39


2 8344409 1 CABINET ASSEMBLY .. A.C. GP35,GP39,GP40,DDA35,SD40,SD45,SDP40

3 8341474 1 1 CABINET ASY. .. Equipment mtg. - 9 x 33 x 35


4 8340842 1 1 DOOR ASSEMBLY .. Cabinet - 14 ga. x 20-7/8 x 36 in.
* 5 8331080 1 1 PLATE .. Name - "Danger 170 Volts"
* 6 145372 4 4 SCREW .. Nameplate mtg. - No. 4 x 1/4 round head
7 8340843 1 1 DOOR ASSEMBLY .. Cabinet - 14 ga. x 13-1/8 x 36 in.
8 8158536 2 2 LOCK ASSEMBLY .. Door
9 157125 8 8 SCREW .. Machine - 10-32 x 5/8 oval head - Cross recess
10 8035122 8 8 NUT .. Lock - 10-32 hex.
11 8272251 2 2 HINGE .. Loose joint - Less pin
12 8272252 2 2 HINGE .. Loose joint - Less pin
13 8315513 1 1 HINGE ASSEMBLY .. Includes pin
14 8332345 1 1 HINGE ASSEMBLY .. Includes pin
15 8315514 1 1 HINGE ASSEMBLY .. Includes pin
16 8332346 1 1 HINGE ASSEMBLY .. Includes pin

17 8314549 2 3 CONTACTOR .. A.C. - See Parts List 5402


18 9419874 8 12 SCREW .. Tapping - 1/4-20 x 3/4 hex. washer head
19 8341600 1 - BAR ASSEMBLY .. Insulated bus - Upper
20 8332521 - 1 BAR ASSEMBLY .. Insulated bus - Upper
21 8341599 1 . BAR ASSEMBLY .. Insulated bus - Lower
22 8332137 . 1 BAR ASSEMBLY .. Insulated bus - Lower
23 180122 2 2 BOLT.. 3/8-1 6 x 1 hex. head
24 120394 4 4 WASHER .. Plain - 3/8
25 8035146 2 2 NUT ..Lock -3/8-1 6 hex.
26 180079 8 12 BOLT ..5/16-18x1 hex. head
27 120393 16 24 WASHER ..Plain -5/1 6
28 8035145 8 12 NUT.. Lock -5/1 6 hex.
29 8332181 2 2 RELAY .. Compressor control - See P.L. 5499
30 9419642 4 4 SCREW .. Tapping - 6-32 x 1/2 hex. washer head
31 8178412 1 1 RECTIFIER .. Selenium - 5 plate - 1 x 1 in. square
32 132705 2 2 SCREW .. Machine - 6-32 x 1/2 round head
33 131014 2 2 WASHER.. Plain -No. 6
34 138526 2 2 WASHER .. Lock - No. 6
35 134530 2 2 NUT .. Machine - 6-32 hex.
36 8341561 1 1 CAPACITOR .. 0.1 M.F.D. - 600 Volts
37 121832 2 2 SCREW .. Machine - 8-32 x 3/8 round head
38 138530 2 2 WASHER .. Lock - No. 8 int. tooth
39 120622 2 2 NUT .. Machine - 8-32 hex.
40 8260287 1 1 RECEPTACLE .. A.C. - 2 pole female
*41 133473 2 2 SCREW .. Machine - 8-32 x 1/4 round head
42 8280439 1 1 COVER ASSEMBLY .. Receptacle
*43 9419643 4 4 SCREW .. Tapping - Cover mtg. - 8-32 x 1/2 hex. washer head
44 8332591 1 1 BOARD .. Terminal - 1 point - 3/8-16 screw conn.
45 8332589 1 1 INSULATION .. Board mounting - 1 / 1 6 x 1 - 1 / 2 x 4 in.
46 133049 2 2 SCREW .. Machine - 1/4-20 x 1 round head
47 120392 2 2 WASHER ..Plain -1/4
48 120423 2 2 WASHER .. Lock - 1/4 int. tooth
49 120375 2 2 NUT .. Machine - 1/4-20 hex.
50 8277744 2 2 BOARD .. Terminal - 20 point - Fasten tab conn.
51 132124 4 4 SCREW .. Machine - 10-32 x 3/4 fill, head
52 446161 4 4 WASHER ..Plain -No. 10
53 120801 6 6 WASHER .. Lock - No. 10 int. tooth
54 432273 1 . PLUG .. Button

H3239 8 OCTOBER, 1981


G E N E R A L O T O R S C O R P O R A T I O N
E l E C T R O - M O T I V E V I S I O N

P.L. No. H3239


A. C. CABINET

Ref. Part No.


No. Number Req. Description
. . . . A B CABINET ASSEMBLY .. A.C.
55 QIAAAT*.
O J*T*T*t / J 1 CABLE ASSEMBLY .. Cabinet to load regulator
*56 8337787 . A.R. CABLE 3-16 AWG. - G & D insul. - Sold per foot - 58 in.
57 S34QQ40
oj^ry y^\j 1 PLUG .. 3 pole male - For .375 to .437 O.D. cable
*58 8272337 . 3 TERMINAL .. Fasten tab - No. 12 - See Parts List 9111
59 8086270 _ 1 BUSHING .. Strain relief - 1/2 in. female
60 8038584 _ 1 LOCKNUT .. Conduit - 1/2 in.
61 8038594 . 1 BUSHING .. Insulated end - 1/2 in.
*62 8341921 1 . CABLE ASSEMBLY .. A.C. cabinet
*63 8344934 . A.R. CABLE ASSEMBLY .. A.C. cabinet
*64 8468611 _ 1 CABLE .. 14 AWG. - LF insul. - 500 ft. roll - 25 ft. req'd. - Repl. 8240458
*65 8250906 46 46 TERMINAL .. Fasten tab - No. 14 - See Parts List 9111
*66 8189218 2 2 LUG .. Insulated crimp type No. 6 - See Parts List 9111
67 8168449 . 1 CLAMP .. Insulated - 1/2 in. I.D. - See Parts List 9128
68 8168453 2 2 CLAMP .. Insulated - 1 in. I.D. - See Parts List 9128
69 8168457 2 2 CLAMP .. Insulated - 1-1/2 in. I.D. - See Parts List 9128

70 8055816 1 1 GAUGE .. Air pressure - 0 to 200 Ibs. - See Parts List 1080
71 8308190 1 1 BRACKET .. Gauge mounting
72 9419719 4 4 SCREW .. Tapping - 1/4-20 x 1/2 pan head - Cross recess
73 8301186 1 1 SWITCH .. Compressor control - See Parts List 5524
74 132830 2 2 SCREW .. Machine - 10-24 x 3/8 round head
75 8038643 1 1 BUSHING .. Insulating - 1/2 in. male
76 8356900 1 1 VALVE ASSEMBLY .. Duplex solenoid - Formerly 8332068
77 8335927 1 1 ANGLE .. Valve mounting - Formerly 8335929
78 180124 2 2 BOLT .. 3/8-16 x 1-1/4 hex. head
79 8035146 2 2 NUT .. Lock - 3/8 hex.
80 8333051 1 1 FILTER .. Centrifugal air - Incl. drain valve - See P.L. 1090
*81 103878 1 1 PLUG .. Air filter - 1/4 M.P.T.
82 180171 2 2 BOLT .. 1/2-13 x 3/4 hex. head
83 120384 2 2 WASHER ..Lock - 1 / 2
84 8341671 1 1 TUBE ASSEMBLY .. Air gauge - 5-21/32 in. long
85 8341592 1 1 TUBE ASSEMBLY .. Compressor switch - 6-9/16 in. long
86 8341598 1 1 TUBE ASSEMBLY .. Air filter - 12 in. long
*87 8098593 - - TUBING .. 1/4 O.D. x .028 wall steel - Sold per foot
88 116452 6 6 NUT .. Flared tube - 1/4 in. - Brass
89 8356967 1 1 TUBE ASSEMBLY .. Duplex.valve to filter - 8 in. long
90 8341593 1 1 TUBE ASSEMBLY .. Duplex valve to filter - 14-25/32 in. long
91 8341594 1 1 TUBE ASSEMBLY .. Duplex valve to comp. conn. - 24-3/4 in. long
92 8341621 1 1 TUBE ASSEMBLY .. Duplex valve to shutter conn. - 25-3/32 in. long
*93 8098594 - - TUBING .. 3/8 O.D. x .028 wall steel - Sold per foot
94 121758 8 8 NUT .. Flared tube - 3/8 in. - Brass
95 116436 1 CONNECTOR .. Flared tube - 1/4 tube x 1/4 M.P.T. - Brass
96 8144118 1 CONNECTOR .. Bulkhead - 3/8 tube x 1/4 M.P.T. - Copper
97 116453 1 ELBOW .. Flared tube - 90° - 1/4 tube x 1/4 M.P.T. - Brass
98 8040347 1 ELBOW .. Flared tube - 90° - 1/4 tube x 1/4 F.P.T. - Brass
99 118755 1 ELBOW .. Flared tube - 90° - 3/8 tube x 1/4 M.P.T. - Brass
100 8039169 1 ELBOW .. Flared tube - 90° - 3/8 tube x 3/8 MP.T. - Brass
101 8040350 1 1 ELBOW .. Flared tube - 90° - 3/8 tube x 3/8 F.P.T. - Brass
102 8266545 2 2 ELBOW .. Bulkhead - 90° - 3/8-18 - Brass
103 118805 1 1 TEE .. Flared tube - 3 way - 3/8 tube - Brass
104 8040396 1 1 TEE .. Flared tube - 2 way - 3/8 tube x 3/8 M.P.T. - Brass
105 8078165 1 1 NIPPLE .. Pipe - 3/8 x 2 in. long
106 106267 2 2 WASHER .. Plain - 1 1/16 I.D. x 1-3/4 O.D.
*107 103345 1 1 WASHER .. Plain - 21/32 ID. x 1-5/16 OD.
108 422969 3 3 NUT .. Jam - 5/8-18 hex. - Brass
109 8108199 1 1 CLAMP ASSEMBLY .. Hanger - 1/4 tube
110 8108202 2 2 CLAMP ASSEMBLY .. Hanger - 3/8 tube
111 8332580 2 2 GROMMET .. Nylon - Non metallic strip - 12-3/4 in. long
+ 112 8332833 1 1 HOSE .. Cable protection - 2-7/8 I.D. x 3-3/8 O.D. x 12 in. Ig.
+*113 8166525 2 2 CLAMP .. Hose mounting - Adj. dia. - 3.23 to 3.49 in.

OCTOBER, 1981 H3239


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

A. C. CABINET

00

Ref. No. 2
PLATE B3239-3

H3239 10 OCTOBER, 1981


G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E D I V I S I O N

P.L. No. H3239


A. C. CABINET
Air Compressor Synchronization and A. C. Fan Control
GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,SD40-2)SD40-2SS,SD40T-2,SD45-2,
SD45T-2,SDP40FandF40C Locomotives
PLATE D3239-4
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D
* 1 8462047 1 CABINET ASY. .. Equipped - A.C. GP40-2,GP40P-2,SD40-2,SD40-2SS,
SD45-2,SDP40F,F40C
* 1 8463169 . 1 . . CABINET ASY. .. Equipped - A.C. GP38-2,GP39-2,SD38-2
1 8465712 _ _ 1 . CABINET ASY. .. Equipped - A.C. SD45T-2
1 8497102 - - - 1 CABINET ASY. .. Equipped - A.C. SD40T-2
2 8462046 1 . .
1 FRAME ASY. .. Equipment mounting
2 8466849 - -
1 1 FRAME ASY. .. Equipment mounting
3 8462044 1 1 1
1 DOOR ASY. .. A.C. cabinet
4 8445953 2 2 2 2 HINGE .. Welds to door
5 180016 6 6 6 6 BOLT .. Hinge mtg. - 1/4-20 x 1/2 hex. head
6 120392 6 6 6 6 WASHER .. Plain - 1/4
7 8353768 2 2 2 2 NUT .. Thumb
8 8430583 2 2 2 . 2 SHAFT .. Stainless steel - 1/2-13 x 1-15/16 in. long
9 455862 2 2 2 2 PIN .. Spring - 1/8 x 7/8
10 120394 4 4 4 4 WASHER .. Rain - 3/8
*11 8331090 1 1 1 1 PLATE .. Name - Danger 170 Volts - Front mounted
*12 8462869 1 1 1 1 PLATE .. Name - Caution if one fuse is found open replace both fuses
in the motor circuit affected
*13 436640 4 4 4 4 SCREW .. Machine - 4-40 x 3/8 pan head - Slotted
*14 8035114 4 4 4 4 NUT ..Lock -440 hex.
*15 8273655 As Required SEAL .. Rubber - Door mtg. - 1/8 x 1/2 in. - Sold per foot
*16 8255268 A s Re quired ADHESIVE .. Seal - 1 qt. can - 5 oz. tube: 8392241
17 8314549 3 2 3 2 CONTACTOR .. A.C. - See P.L. 5402
18 9419646 12 8 12 8 SCREW .. Tapping - 1/4 - 20 x 5/8 - Type TT - Hex. washer head
19 8462468 2 2 2 2 ANGLE .. Insulation - Bus bar mounting
20 8462469 2 2 2 2 ANGLE .. Insulation - Bus bar mounting
21 8462812 1 1 1 1 BAR ASY. ..Bus - Lower
22 8462813 1 1 1 1 BAR ASY. .. Bus - Upper
23 8450815 3 2 3 2 BAR .. Bus - "L" shaped - 1-7/8 in. x 1-1/8 in.
24 8450816 3 2 3 2 BAR .. Bus - "L" shaped - 3-1/2 in. x 1-1/8 in.
25 8439559 6 4 6 4 FUSE .. Non renewable - Time delay - Indicating cartridge
26 180079 12 8 12 8 BOLT.. 5/16-18x1 -Hex. head |
27 120393 24 16 24 16 WASHER .. Rain -5/16 > Bus bar mtg. to contactor
28 8035145 12 8 12 8 NUT ..Lock -Hex. -5/16 '
29 180121 4 4 4 4 BOLT .. 3/8-16 x 7/8 - Hex. head
30 180122 10 10 10 10 BOLT .. 3/8-16 x 1 - Hex. head
31 180124 4 2 4 2 BOLT .. 3/8-16 x 1-1/4 - Hex. head
32 120394 32 28 32 28 WASHER .. Plain - 3/8
33 120382 4 4 4 4 WASHER .. Lock - 3/8
34 120377 4 4 4 4 NUT .. Hex. - 3/8
35 8035146 14 12 14 12 NUT ..Lock -Hex. -3/8
> 36 8363168 5 3 3 3 RELAY .. Gen. purpose - CCR,CRL,DRL,FPC,FPCA I See P.L.
> 36 8357415 2 2 - 1 RELAY . . Gen. purpose - CRL,FPC ( 5440
37 9420156 6 6 19 17 SCREW .. Tapping- 1/4-20 x 1/2 hex. washer head - Type TT
38 9503883 1 _ . . SWITCH .. Push button - 1 N.O. - 1 N.C. - Auto, drain fill
39 9504779 1 . . _ PLATE .; Name - Instruction - Auto, drain fill
40 436642 4 . . . SCREW .. Pan head - Slotted - Machine
41 8035114 4 - - - NUT .. No. 440 self-locking
42 8277744 1 1 1 1 BOARD .. Terminal - 20 point
43 8292938 2 2 2 2 BOARD .. Terminal - 24 point
44 8332591 1 1 1 1 BOARD ASY. .. Terminal - 1 point

OCTOBER, 1981 11 H3239


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET
Ref. Part Number
No. Number Required Description
A B C D
8462047 1 . . . CABINET ASY. .. Equipped - A.C.
8463169 . 1 - - CABINET ASY. .. Equipped - A.C.
8465712 . . 1 . CABINET ASY. .. Equipped - A.C.
8497102 - - - 1 CABINET ASY. .. Equipped - A.C.
45 8332589 1 1 1 1 INSULATION .. Terminal board mounting
46 8471148 2 2 2 2 INSULATOR .. Standoff
47 132051 6 6 6 6 SCREW .. Machine - 10-24 x 3/4 fillister head - Slotted
48 446161 6 6 6 6 WASHER .. Plain - 1/4
49 121801 6 6 6 6 WASHER .. Lock - 1/4 internal tooth
50 133049 2 2 2 2 SCREW .. Machine - 1/4-20 x 1 round head - Slotted
51 120392 2 2 2 2 WASHER .. Plain - 1/4
52 120423 2 2 2 2 WASHER .. Lock - 1/4 internal tooth
53 120375 2 2 2 2 NUT.. 1/4-20 hex.
54 9428638 3 3 3 3 BOLT .. 3/8-16 x 5/8 hex. head
55 180120 1 1 1 1 BOLT .. 3/8-16 x 3/4 hex. head
56 120394 4 4 4 4 WASHER .. Plain - 3/8
57 120382 4 4 4 4 WASHER .. Lock - 3/8
58 8260287 1 1 1 1 RECEPTACLE .. 2 pole - Female
59 8280439 1 1 1 1 COVER .. Receptacle
60 133473 2 2 2 2 SCREW .. Machine - 8-32 x 1/4 flat head - Slotted
*61 131014 4 4 4 4 WASHER .. Plain - No. 6
62 8035119 4 4 4 4 NUT .. Lock - No. 6 hex.
63 8463013 1 . . _ CABLE FORM .. A.C. cabinet
63 8463198 . 1 . . CABLE FORM .. A.C. cabinet
63 8466972 . . 1 . CABLE FORM .. A.C. cabinet
63 8497119 - - - 1 CABLE FORM .. A.C. cabinet
64 8168453 6 6 11 9 CLAMP .. Cable - 1 in.
*65 8168451 3 1 . . CLAMP .. Cable - 3/4 in. - Formerly qty. (1) required for columns A and C
66 8168449 - - 2 2 CLAMP .. Cable - 1/2 in.
*67 180020 - - 2 2 BOLT .. 1/4-20
*68 9416528 - - 2 2 NUT .. Lock - 1/4-20 hex.
69 9090455 - - 1 1 RESISTOR ASY. .. 2 tube - 400 Watt - 6 Ohms each - Formerly 8425858
with (2) 8 Ohms resistors
70 8453251 . . 1 1 COVER .. Resistor
*71 8446477 - - - 2 PLUG .. 1/4 plastic - Round head
72 8038393 1 j 1 1 1 ELBOW .. Conduit - 1/4 FJ.T. - 90<>
73 8089940 1 1 1 1 NIPPLE .. Conduit - 1 M.P.T. x 1-1/2 in. long - Full thread
74 8038645 1 1 1 1 BUSHING .. Cable - 1 in. male
75 8038596 1 1 1 1 BUSHING .. Cable - 1 in. female
76 8038586 1 1 1 1 NUT .. Lock - 1 in.
77 9089590 1 1 1 1 SEALING KING .. 1
*78 8038415 , „ . 1 ELBOW .. Conduit -1-1/4 N.P.T. x T.C.T. - 9QO
*79 8038646 - - - 1 BUSHING .. Cable insulating - 1-1/4 in. - Male
*80 8419419 - - - 1 CONNECTOR .. 1-1/4W.T.

H3239 12 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET

64 46
35J
LEFT SIDE FRONT VIEW

Ref. No. I
PLATE D3239-4

OCTOBER, 1981 13 H3239


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET
Air Compressor Synchronization and A.C. Fan Control
GP15-1 Locomotives
PLATE D3239-5
Ref. Part No.
No. Number Req. Description
1 9315428 1 CABINET ASY... Equipped - A.C.
2 9315427 1 FRAME ASY... Equipment mounting
3 9315915 1 DOOR ASY... A.C. cabinet
4 8461173 2 BLOCK.. Hinge
5 180016 4 BOLT .. Hinge block mounting -1/4-20 x 1/2 hex. head
* 6 8421197 AR SEAL .. Rubber -1-1/4 x 3/8 - Sold per ft. - Approx. 5 ft. required
* 7 8255268 AR ADHESIVE .. Seal - Iqt. can - 5 oz. tube: 8392241
8 8461174 2 PIN .. Hinge
9 8425276 1 LATCH ASY... Door
10 9420499 1 SCREW .. Tapping -10-24 x 1/2 cross recess pan head
11 6101065 1 SCREW .. 10-24 x 1/2 fil. head - Cadmium plated
12 8314549 1 CONTACTOR .. A.C. - See P.L. 5402
13 9419646 4 SCREW .. Tapping -1/4-20 x 5/8 - Type TT - Hex. washer head
14 8462469 1 ANGLE .. Insulation - Bus bar mounting
15 8462468 1 ANGLE .. Insulation - Bus bar mounting
16 9096375 1 ANGLE .. Insulation - Bus bar mounting
17 9096374 1 ANGLE .. Insulation - Bus bar mounting
18 9096370 1 BAR ASY... Bus - Upper
19 9096371 1 BAR ASY... Bus - Lower
20 8450816 1 BAR .. Bus - "L" shaped - 3-1/2 in. x 1-1/8 in.
21 8450815 1 BAR .. Bus - "L" shaped -1-7/8 in. x 1-1/8 in.
22 8439559 2 FUSE .. Non-renewable - Time delay -vindicating cartridge
23 180079 4 BOLT .. 5/16-18x1 hex. head I
24 120393 8 WASHER ..Plain-5/16 / Bus bar mtg. to contactor
25 8035145 4 NUT ..Lock-5/16-18hex. )
26 180122 10 BOLT .. 3/8-16 x 1 hex. head
27 180124 2 BOLT .. 3/8-16 x 1-1/4 hex. head
28 120394 20 WASHER .. Plain - 3/8
29 8035146 12 NUT .. Lock - 3/8-16
30 8363168 5 RELAY .. CCR,CRL,DRL,FPC,FPCA \ See P.L.
31 8357415 3 RELAY .. ETR,FPC,TBR / 5440
32 9420156 10 SCREW .. Tapping -1/4-20 x 1/2 hex. washer head - Type TT
33 9503883 1 SWITCH .. Push button -1 N.O. -1 N.C. - Auto, drain fill
34 9504779 1 PLATE .. Name - Instruction - Auto, drain fill
35 436642 4 SCREW .. Pan head - Slotted - Machine
36 8035114 4 NUT .. No. 4-40 - Self-locking
37 8277744 1 BOARD .. Terminal - 20 point
38 8292938 3 BOARD .. Terminal - 24 point
39 8354091 1 BOARD ASY... Terminal - 8 point
40 8263306 1 INSULATION .. Terminal board mounting
41 8378037 1 INSULATOR .. Standoff - Incl. stud
42 132051 8 SCREW .. Machine -10-24 x 3/4 - Fil. head - Slotted
43 446161 8 WASHER ..Plain-No. 10
44 121801 8 WASHER .. Lock - No. 10 internal tooth
45 177933 2 SCREW .. 1/4-28 x 1 -1/2 fil. head
46 120392 18 WASHER .. Plain -1/4
47 120375 8 NUT.. 1/4-20 hex.
48 8035144 10 NUT .. Lock -1/4-20 hex.
49 8239442 1 BOLT .. Lock - 5/16-18 x 5/8 hex. head
50 120393 2 WASHER .. Plain - 5/16
51 8035145 1 NUT ..Lock-5/16-18hex.

H3239 14 OCTOBER, 1981


E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

A. C. CABINET P.L. No. H3239


Ref. Part No.
No. Number Req. Description
9315428 1 CABINET ASY... Equipped - A.C.
52 8260282 1 RECEPTACLE .. 2 pole - Female
53 8280439 1 COVER.. Receptacle
54 133473 2 SCREW ..Machine- 8-32x1/4 flat head-Slotted
55 131014 4 WASHER ..Plain-No. 6
56 8035119 4 NUT .. Lock - No. 6 hex.
*57 9317824 1 CABLE FORM.. A.C. cabinet
58 9317763 1 CABLE ASY... TA - Includes plug
59 9317764 1 CABLE ASY... TB - Includes plug
60 9317765 1 CABLE ASY... ETS - Includes plug
0 61 9317766 1 CABLE ASY... CPS - Includes plug
9319420 1 CABLE ASY... CPS - Includes plug
*63 8472022 AR CABLE .. 14 AWG. - LF insul. - 500 ft.
*64 8391550 AR SLEEVING .. Insulation - Sold per ft.
65 8425056 4 PLUG .. 3 pole - Female
66 8391550 AR SLEEVING .. Insulation - Sold per foot
67 8086270 8 BUSHING .. Strain relief -1/2 in. female
68 9089588 8 "0" RING.. Bushing sealing
69 8038584 8 LOCKNUT ..Conduit-1/2 in.

OCTOBER, 1981 15 H3239


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET

LEFT SIDE FRONT VIEW

Ref. No. 1
PLATE D3239-5

H3239 16 OCTOBER,' 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A.C. CABINET
Air Compressor Synchronization and A.C. Fan Control
GP39X,GP40X,GP50,SD40X,SD50 and SD50S Locomotives
PLATE C3239-6
Ref. Part Number Locomotive
No. Number Required Description Application
Al B C D
1 9326701 1 CABINET ASY. .. Equipped - A.C. GP40X
1 9516069 1 . . CABINET ASY. .. Equipped - A.C. SD40X,SD50,SD50S
1 9520096 . . 1 - CABINET ASY. .. Equipped - A.C. GP50
1 9523791 . - . 1 CABINET ASY. .. Equipped - A.C. GP39X
2 9325472 1 - - - FRAME ASY. .. Equipment mounting
2 9514508 - 1 1 1 FRAME ASY. .. Equipment mounting
3 9325763 1 1 1 1 DOOR ASY. .. A.C. cabinet
4 8421197 As Req. SEAL .. Door - 1-1/4 x 3/8 in. - Sold per ft. - Approx. 87-3/8 ft. required
* 5 8424718 1 1 1 1 PIN .. Door latch
* 6 8331090 1 1 1 1 PLATE .. Name - Danger 215 Volts - Front mounted
* 7 8462869 1 1 1 1 PLATE .. Name - Caution if one fuse is found open replace both fuses in
the motor circuit affected
* 8 8425276 1 1 1 1 LATCH ASY. .. Door
9 8418569 3 3 3 2 CONTACTOR .. A.C. - See P.L. 5402
10 9424036 12 12 12 8 SCREW .. Tapping - 1/4-20 x 1" - Type TT - Hex. washer head
11 9328711 2 2 2 2 ANGLE .. Insulation - Bus bar mounting
12 9328712 2 2 2 2 ANGLE .. Insulation - Bus bar mounting
13 9328707 1 1 1 1 BAR ASY. ..Bus -Lower
14 9328708 1 1 1 1 BAR ASY. .. Bus - Upper
15 9328710 3 3 3 2 BAR .. Bus - "L" shaped - 2-1/4 in. x 1-1/2 in.
16 9328713 3 3 3 2 BAR .. Bus - "L" shaped - 3-3/4 in. x 1-1/2 in.
17 8439559 6 6 6 4 FUSE .. Non-renewable - Time delay - Indicating cartridge
18 180124 4 4 4 4 BOLT ..3/8-1 6 -hex. head
19 120394 36 36 36 36 WASHER ..Plain -3/8
20 8035146 18 18 18 18 NUT ..3/8-1 6 -Self-locking
21 180122 14 14 14 14 BOLT.. 3/8-1 6 -Hex. head
22 8478486 1 . . . DIODE .. Blank asy. - See P.L. 6903
*23 180077 2 - - - BOLT.. 5/1 6-1 8 -Hex. head
*24 120393 2 - - - WASHER ..Plain -5/1 6
25 8478485 1 _ . . TRANSFORMER .. Current - Field forcing - CTFF
26 180122 4 - - - BOLT ..3/8-1 6 -Hex. head
27 8035146 4 NUT ..3/8-16 -Self-locking
<t> 28 8363168 3 3 4 1 RELAY .. Gen. purpose - CCR,CRL,FPC,WTR I See P.L.
<t> 28 8357415 - 1 1 - RELAY .. Gen. purpose - FPC | 5440
29 453049 2 2 2 - SCREW .. 1/4-20 x 3/4 - Pan head - Slotted - Machine
30 120392 2 2 2 - WASHER ..Plain -1/4
31 8035144 2 2 2 - NUT.. 1/4-20 -Self-locking
32 8277744 1 1 1 1 BOARD .. Terminal - 20 point
33 8292938 2 2 2 2 BOARD .. Terminal - 24 point
34 8378037 1 1 1 1 INSULATOR ASY. .. Terminal - TB-AC
35 8471148 2 2 2 2 INSULATOR .. Standoff
36 8186689 6 6 6 6 RIVET ..3/1 6 drive
37 8239442 1 1 1 1 BOLT .. 5/16-18 - Self-locking
38 120393 2 2 2 2 WASHER ..Plain -5/16
39 8035145 1 1 1 1 NUT ..5/16-18 -Self-locking
40 8260287 1 1 1 1 RECEPTACLE .. 2 pole - Female
41 8280439 1 1 1 1 COVER .. Receptacle
42 8038393 2 2 2 2 ELBOW .. Conduit - 1/2 F.P.T. - 90°
43 8089940 2 2 2 2 NIPPLE .. Conduit - 1 M.P.T. x 1-1/2 in. long - Full thread
44 8038645 2 2 2 2 BUSHING .. Cable - 1 in. male
45 8038596 2 2 2 2 BUSHING .. Cable - 1 in. female

OCTOBER, 1981 17 H3239


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET
Ref. Part Number
No. Number Required Description
A B C D
46 133473 2 2 2 2 SCREW .. Machine - 8-32 x 1/4 flat head - Slotted
47 131014 4 4 4 4 WASHER .. Plain - No. 6
48 8035119 4 4 4 4 NUT .. No. 6-32 - Self-locking
49 8038586 2 2 2 2 NUT .. Lock - 1 in.
50 9089590 2 2 2 2 SEALING RING .. 1
51 8168453 6 6 6 6 CLAMP .. Cable - 1 in.
52 8168450 1 1 1 . CLAMP .. Cable - 5/8 in.
53 445957 2 2 2 2 SCREW .. 1/4-20 x 3/8 pan head - Slotted - Machine
54 453049 1 1 1 2 SCREW .. 1/4-20 x 3/4 pan head - Slotted - Machine
55 120392 1 1 1 - WASHER .. Plain - 1/4
56 8035144 1 1 1 - NUT .. 1/4-20 - Self-locking

H3239 18 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET

cocno o>o— o>o—


-eg — CMCM CMlOlO

—CMCM — — —

o>o—
—CM CM

Ref.No. 1
PLATE C3239-6

OCTOBER, 1981 19 H3239


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET
Conduit and Cable Assembly
A.C. Cabinet to Engine Governor
GP30 Locomotives

14

14

PLATE B3239-7
Ref. Part No.
No. Number Req. Description
1 8315812 1 CABLE ASSEMBLY .. Includes conduit
* 2 8468611 A.R. CABLE .. 14 AWG. - LF insul. - 500 ft. roll -140 ft. req. - Repl. 8283763
* 3 8272337 14 TERMINAL .. Insulated faston tab - No. 14 AWG.
4 8240528 1 RECEPTACLE .. Governor -12 pole female - 1 in. F.P.T.
5 171350 1 SCREW .. Tapping - 8-32 x 1/4 round head
6 8273218 1 FITTING .. Lamp - (1) 1/2 N.P.T. hub
7 8315617 1 FITTING .. Lamp -(2) 1 N.P.T. hub
* 8 8332374 2 SOCKET ASSEMBLY .. Lamp - Silicon rubber body
9 8004613 2 GLOBE .. Clear glass - Vapor proof
10 8047227 2 GUARD.. Globe-Open type
11 8324639 2 ANGLE .. Lamp fitting mounting
12 110500 4 SCREW .. Lamp fitting mtg. -10-24 x 1 /2 round head
13 121801 4 WASHER.. Lock-No. 10 int. tooth
14 8038413 2 ELBOW .. Conduit -1 in. - 90° - Aluminum
15 8038065 1 FITTING .. Conduit - Rectangular - (3) 1 in. NJ>.T. hubs
16 8038519 1 COVER.. Rectangular conduit fitting
17 8038556 1 BUSHING .. Conduit reducing -1 in.
18 8038596 1 BUSHING .. Insulated end -1 in.
19 8240530 1 CONNECTOR .. Conduit - Liquid tight -1 in.
20 8038586 1 LOCKNUT .. Conduit - 1 in.
21 8038547 1 UNION .. Conduit -1 in.
22 8143873 1 NIPPLE .. Conduit -1 x 4 in. long - Aluminum
23 8085103 A.R. CONDUIT .. 1 /2 in. rigid aluminum - Sold per foot - 31 in. required
24 8085105 A.R. CONDUIT .. 1 in. rigid aluminum - Sold per foot - 62 in. required
25 8240496 A.R. CONDUIT .. 1 in. flex, aluminum - Sold per foot - 24 in. required
26 8080403 - LAMP .. Medium screw base - 25 watt - 75 volts

H3239 20 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3239


A. C. CABINET
Conduit and Cable Assembly
A.C. Cabinet to Engine Governor
GP28,GP35,GP40,SD28,SD35,SD40,DDA35 Locomotives

PLATE A3239-8
Ref. Part No.
No. Number Req. Description

* 1 8341753 1 CABLE ASSEMBLY .. Includes conduit


* 2 8468611 A.R. CABLE .. 14 AWG. - LF insul. - 500 ft. roll -190 ft. req'd. - Repl. 8283763
* 3 8272337 14 TERMINAL .. Insulated fasten tab - No. 14 AWG.
* 4 8123281 2 LUG .. Insulated crimp type - No. 10 stud hole dia.
5 8240528 1 RECEPTACLE .. Governor - 12 pole female -1 in. F.P.T.
6 8315617 1 FITTING .. Lamp - (2) 1 N.P.T. hubs
7 8332374 1 SOCKET ASSEMBLY .. Lamp - Silicon rubber body
* 8 8339723 1 ANGLE .. Lamp fitting mounting
* 9 110500 2 SCREW .. Lamp fitting mtg. -10-24 x 1/2 round head
*10 121801 2 WASHER .. Lock - No. 10 int. tooth
11 8240530 2 CONNECTOR .. Conduit - Liquid tight -1 in.
12 8085105 A.R. CONDUIT .. 1 in. rigid aluminum - Sold per foot - 63 in. required
13 8240496 A.R. CONDUIT .. 1 in. flex, aluminum - Sold per foot - 43 in. required
*14 8004613 1 GLOBE .. Clear glass - Vapor proof
*15 8047227 1 GUARD .. Globe - Open type
*16 8080403 LAMP .. Medium screw base - 25 Watt - 75 Volts

OCTOBER, 1981 21 H3239


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A3240


ELECTRICAL CONTROL CABINET
NON DYNAMIC AND DYNAMIC BRAKE ELECTRICAL CONTROL CABINETS
PLATES A3240- 1 and 2
Ref. Part Number
No. Number Required Description
*1 A _ CABINET ASSEMBLY . . Electrical control - Non dynamic brakes
* 2 - - - - - B CABINET ASSEMBLY . . Electrical control - Dynamic brakes
PANEL, COVER AND DOOR ASSEMBLIES
3 8237554 1 1 PANEL ASSEMBLY . . Ammeter shunt - See Page 6
4 8166592 1 1 PANEL ASSEMBLY . . Generator shunt - See Page 6
* 5 8315202 - 1 PANEL ASSEMBLY . . Sequence test - See Page 7
6 8302447 - 1 PANEL ASSEMBLY . . Dynamic brake - See Pages 8 and 9
7 . ... 1 1 PANEL ASSEMBLY . . Engine control - See Pages 10 and 11
8 8315701 1 1 PANEL ASSEMBLY . . Main control - See Pages 12 and 14
9 - - - - 1 1 PANEL ASSEMBLY .. Fuse and switch - See Pages 15 and 16
*10 - - - - - - COVER ASSEMBLIES . . Cabinet - See Pages 17 and 18
*H _ _ _ _ - - DOOR ASSEMBLIES . . Cabinet - See Pages 17 and 18
*12 8315586 1 1 CABLE ASSEMBLY . . Control
SWITCHES . . Magnetic
13 8249332 - 3 SWITCH . . Braking - BKB, BKP1, BKP2 - See Parts List 5428
14 8251143 4 4 SWITCH .. Reverser - RVF1,RVF2,RVR3,RVR4 - See Parts List
5428
CONTACTORS . .Power
15 8225437 3 3 CONTACTOR . . Traction motor field shunting - See Parts List 5403
16 8291891 2 3 CONTACTOR . . Brake - Series BK, S13, S24 - See Parts List 5427
17 8301489 4 4 CONTACTOR . . Parallel power - pi, 2, 3, 4

BUS BARS . . Switch and Contactor Connections


18 8248314 4 4 BAR ASSEMBLY . . Insulated bus - Upper connection
19 8248315 4 4 BAR ASSEMBLY . . Insulated bus - Lower connection
20 8255374 - 2 BAR ASSEMBLY . . Insulated bus - BKB to RVR3, RVF1
21 8274525 - 2 BAR ASSEMBLY . . Insulated bus - BKB to RVR4, RVF2
22 8303133 4 4 BAR ASSEMBLY . . Insulated bus - Contactor connection
23 8303120 2 2 BAR . . Bus - Upper connection - 4 holes
24 8303122 2 2 BAR . . Bus - Lower connection - 4 holes
25 8248423 - 4 BAR . . Bus - Upper load test - 2 holes
26 8303092 - 1 BAR . . Bus - Lower load test - 4 holes
27 8303021 3 3 KIT ASSEMBLY . . Bus bar adapter - Includes 8 adapters
28 8303121 2 2 ADAPTER . . Bus bar - Generator shunt - 6 holes

RHEOSTATS AND RECTIFIERS


29 8250972 _ 1 RHEOSTAT . . Dynamic brake excitation - RH3
30 8303137 - 1 PLATE . . Name - Dynamic brake excitation
31 8228114 1 1 RHEOSTAT . . Excitation - Bias - RH1
32 8221115 1 1 RHEOSTAT . . Excitation - Range - RH2
33 8287378 4 4 RHEOSTAT . . Power limit - RH4, 5, 6 and 7
34 8315668 1 1 COVER ASSEMBLY . . Rheostat - Includes hinge - 7 in. long
35 8315669 1 1 COVER ASSEMBLY . . Rheostat - Includes hinge - 8-1/2 in. long
36 8315714 1 1 JACK . . Sequence test

37 8178412 4 6 RECTIFIER . . Selenium - 5 Plate - 1 in. square


38 8263554 4 6 BRACKET . . Rectifier mounting
8303856 8316653 8303333

APRIL, 1962 A324O


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

Ref. Part Number


No. Number Required Description
_ .._ - A B CABINET ASSEMBLY .. Electrical control

The following components apply to electrical cabinets column "A" and "B".

RECTIFIERS . . Silicone - See Parts List No. 6903


39 8291825 1 RECTIFIER .. Battery charging
*40 8315869 1 DIODE ASSEMBLY .. Silicone - Consists of 2 pieces
41 8313721 1 RECTIFIER .. Excitation
*42 8315679 7 DIODE .. Silicone
43 8314675 1 RECTIFIER .. Surge

RESISTORS . . Fixed - See Parts List No. 6902


*44 8283943 2 RESISTOR .. Headlight
45 8313214 1 RESISTOR .. Motor field shunting - RVF1 - RVF2
46 8313215 1 RESISTOR .. Motor field shunting - RVR3 - RVR4
*47 8004587 1 RESISTOR .. Battery charging
*48 8307865 1 RESISTOR .. Shunt field
49 8299031 3 REACTOR .. Magnet amp. - FM1 - FM2 - FM3

RELAY . . Transition
50 8267987 2 RELAY .. Transition - See Parts List 5498
51 8303142 1 BAR .. Copper bus - 17 holes
52 8303127 1 BAR ASSEMBLY .. Copper bus - 4 holes
53 8303143 1 BLOCK .. Spacer - 1-1/4 x 3-7/8 x 4 - Phenolic

SWITCH . . Program
54 8301414 1 SWITCH ASSEMBLY .. Program - See Parts List 4925
55 8316637 1 SWITCH .. Toggle - Sanding transfer
56 8272346 2 SWITCH .. Push button - Fuel cut-off - Engine stop

TRANSDUCTORS AND TRANSFORMER


57 8299347 1 TRANSDUCTOR .. Motor generator - MGT-A and B
58 8288405 2 BLOCK .. Spacer - 1-1/4 x 3-1/2 x 4 - Phenolic
59 8273497 2 TRANSDUCTOR .. Wheel slip - Includes coils - WST13-WST14
60 8279325 4 CLEAT .. Cable - 1-1/16 x 4-3/8 x 5-1/2 - 1 hole
61 8280549 4 PAD .. Cleat mounting - 11 ga. x 1 x 5-1/2
62 8298213 2 TRANSDUCTOR .. Generator voltage - GVT-A and B
63 8234831 2 TRANSFORMER .. Control circuit - Tl and 2

BOARD . . Terminal
*64 8259784 1 BOARD .. Terminal - 12 Pt.
*65 8283970 1 BOARD .. Terminal - 15 Pt.
*66 8069791 1 BOARD .. Terminal - 20 Pt.
*67 8277744 4 BOARD .. Terminal - 20 Pt.
*68 8078117 3 BAR .. Copper bus - 2 holes
*69 8109586 1 BAR .. Copper bus - 3 holes

70 8015351 1 BELL .. Alarm

A324O 2 APRIL, 1962


E L E C T R O - M O T I V E I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

Ref. Part Number


No. Number Required Description
_ _ - ._ A B CABINET ASSEMBLY .. Electrical control

The following components apply to electrical cabinets column "A" and "B".

PLATES . . Name
71 8291901 PLATE .. Name - Emergency fuel cut-off - Push button
72 8315686 PLATE .. Name - Power limit - Volts - Amps.
73 8315687 PLATE .. Name - Excitation - Bias range
74 8315706 PLATE .. Name - Auto sanding - Elect, and Pneu. train lines
75 8315717 PLATE .. Name - Sequence test jacks

LAMP AND GUARD


*76 8094886 1 LAMP .. Medium screw base - 50 watt - 75 volt
*77 8060199 1 GUARD ASSEMBLY .. Lamp
*78 8126880 A.R. CABLE .. 2 conductor - 25 ft. roll - Approx. 30 ft. required
*79 8086270 1 BUSHING .. Strain relief - 1/2 N. P. T.
*80 8038584 1 LOCKNUT .. Conduit - 1/2
*81 8038594 1 BUSHING .. Insulating - 1/2 female

CLEATS . . Cable Mounting


*82 8314998 1 CLEAT Cable - 2 hole - 1-1/16 x 4-5/8 x 5
*83 8314999 1 CLEAT Cable - 3 hole - 1-1/16 x 4-5/8 x 5
*84 8238382 4 PLATE Cleat mounting

*85 8315713 1 CLEAT .. Cable - 8 hole - 1-1/16 x 5 x 8-1/2


*86 8315719 2 PAD .. Cleat mounting

*87 8315624 1 CLEAT .. Cable - 8 hole - 1-1/16 x 4-3/8 x 7-1/2


*88 8315625 1 CLEAT .. Cable - 10 hole - 1-1/16 x 4-3/8 x 7-1/2
*89 8315720 4 PAD .. Cleat mounting

*90 8315631 1 CLEAT .. Cable - 17 hole - 1-1/16 x 5-3/4 x 17-1/8


*91 8315634 2 STRIP .. Cleat mounting

POWER CABLE CHART


Ref. Part Unitized Insulation Approx. length
No. Number Length- Ft. Strands Type O. D. Req. in Feet
*92 8283763 100 19/. 0142 S-R . 150 1783
*93 8240458 500 19/. 0147 R-N .160 1825
*94 8187790 500 19/. 0147 R-N .180 15
*95 8240459 500 19/. 0179 R-N .180 230
*96 8292312 A.R. 19/. 0179 S-R .210 25
*97 8187789 500 37/24 R-N .305 150
*98 8187787 100 125/24 R-N .498 55
*99 8187786 100 325/24 R-N .725 50
*100 8122297 100 2107/30 R-N .845 66
*101 8187785 • 100 550/24 R-N .883 74
*102 8206581 A.R. 775/24 R-N 1.09 40
*103 8157811 100 1100/24 R-N 1.205 140
*104 8187784 100 1325/24 R-N 1.37 244

APRIL, 1962 3 A324O


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

3 57 58 50-

NON DYNAMIC BRAKE EQUIPMENT

PLATE A3240-1

A324O APRIL, 1962


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

DYNAMIC BRAKE EQUIPMENT

PLATE A3240-2

APRIL, 1962 A324O


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

SHUNT PANEL ASSEMBLIES

Ref. No. 1 Ref. No. 2


PLATE A3240-3
Ref. Part Number
No, Number Required Description

1 8237554 A . PANEL ASSEMBLY . . Shunt - Load indicating ammeter


2 8166592 _ B PANEL ASSEMBLY . . Shunt - Generator
3 8237562 1 - PANEL . . Phenolic - 1 x 3 x 9
4 8166593 _ 1 PANEL . . Phenolic - 1 x 4 x 10
5 8237561 1 - INSULATION . . Fibre - 1/16 x 3 x 9
6 8166594 _ 1 INSULATION . . Fibre - 1/16 x 4 x 10
7 8221444 1 _ SHUNT . . Ammeter - 1000 Amp. - 50 MV.
8 8166595 _ 1 BAR . . Bus - 1/2 x 4 x 9-1/2
9 8050485 4 _ BOLT . . Terminal - 1/2-13 x 4-1/2 hex. head
10 8050255 _ 4 BOLT . . Terminal - 1/2-13 x 4 hex. head
11 120396 12 8 WASHER . . Plain - 1/2
12 120384 4 4 WASHER . . Lock - 1/2
13 178591 _ 4 WASHER . . Lock - 1/2 internal tooth
14 120378 8 _ NUT . . Machine - 1/2-13 hex.
15 120238 _ 4 NUT . . Jam - 1/2-13 hex.
16 8032761 4 _ NUT . . Lock - 1/2-13 hex.
17 8032848 _ 4 NUT .. Lock - 1/2-13 hex. - Brass
*18 180126 2 - BOLT . . Panel mounting - 3/8-16 x 1-1/2 hex. head
*19 180181 _ 2 BOLT . . Panel mounting - 1/2-13 x 2 hex. head
*20 120394 2 _ WASHER . . Plain - 3/8
*21 120396 - 2 WASHER . . Plain - 1/2
*22 8035146 2 _ NUT . . Lock - 3/8-16 hex.
*23 8032761 - 2 NUT . . Lock - 1/2-13 hex.
*24 8303121 - 2 ADAPTER . . Bus bar - Generator shunt mounting
+ 25 8214188 1 AMMETER . . Load indicating - 0 to 1500 Amp.
+*26 8221444 1 SHUNT . . Ammeter - 1000 Amp. - 50 MV.
+ 27 8295501 1 AMMETER . . Battery charging - Red and green color scale
+*28 8118495 1 SHUNT . . Ammeter - 300 Amp. - 75 MV.

A324O 6 APRIL, 1962


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

SEQUENCE TEST PANEL ASSEMBLY

PLATE A3240-4

Ref. Part No.


No. Number Req. Description

*1 8315202 1 PANEL ASSEMBLY . . Sequence test


2 8315204 1 PANEL . . Equipment mounting
3 8272906 1 PLATE .. Name - "Transition sequence test panel"
4 8272907 1 PLATE .. Name - "Manual forward transition"
5 8273041 1 PLATE .. Name - "Manual backward transition"
6 8315203 1 PLATE .. Name - "Normal - Manual sequence test"
7 145368 6 SCREW . . Drive - No. 2 x 3/16 rd. head
8 159920 4 SCREW . . Machine - 10-24 x 1/2 pan head - Cross recess
9 8314947 1 SWITCH . . Rotary snap - Manual sequence test
10 8170335 2 SWITCH . . Push button - Backward - Forward transition
11 8216993 2 RESISTOR . . 1000 Ohm - 50 Watt
12 132119 4 SCREW . . Machine - 10-32 x 5/8 fill, head
13 120391 4 WASHER . . Plain - No. 10
14 8035122 4 NUT . . Lock - 10-32 hex.
15 8164049 1 SEAL ASSEMBLY.. Includes wire
16 8038828 1 BOLT . . 1/4-20 x 1/2 hex. head - Drilled
17 8035144 1 NUT . . Lock - 1/4-20 hex.

APRIL, 1962 A324O


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

DYNAMIC BRAKE PANEL ASSEMBLY

PLATE A3240-5

Ref. Part No.


No. Number Req. Description
* 1 8302447 1 PANEL ASSEMBLY . . Dynamic brake
2 8302446 1 PANEL . . Equipment mounting
3 8301324 1 REGULATOR . . Dynamic brake - See Parts List 4508
* 4 8301325 1 OPERATOR . . Regulator
5 177223 4 SCREW . . Tapping - 8-32 x 1 rd. head - Slotted
6 131015 4 WASHER . . Plain - No. 8
7 138530 4 WASHER . . Lock - No. 8 internal tooth
8 8178412 1 RECTIFIER . . Current - 5 plate - CR25
9 8297505 1 RECTIFIER . . Current - 10 plate - CR26
10 171344 4 SCREW . . Tapping - 6-32 x 3/8 rd. head
11 138526 4 WASHER . . Lock - No. 6 internal tooth
12 8134235 1 CAPACITOR . . 150 MFD - 300 V. D. C. - CA25
13 8315873 1 CAPACITOR . . 50 MFD - 700 V. D. C. - CA26
14 8215394 1 BRACKET . . Capacitor mounting
15 8315959 1 PAD . . Capacitor mounting
16 8276560 2 TAB . . Terminal connection

17 8313716 1 RESISTOR . . 115 Ohm - 160 Watt - RE25


18 8123872 1 * RESISTOR ASSEMBLY . . 2/10, 000 Ohm - 160 Watt - RE26
19 8216666 1 RESISTOR ASSEMBLY . . 2/15, 000 Ohm - 160 Watt - RE27
20 8313715 1 RESISTOR ASSEMBLY . . 1/500 Ohm - 1/350 Ohm - 50 Watt - RE28

21 8277235 1 RELAY . . Brake warning - BWR - See Parts List 5498


22 8251532 1 RELAY . . Dynamic brake - BR - See Parts List 5429
23 8188947 1 RELAY . . Shunt field transfer - SFT - See Parts List 5345

24 171575 2 SCREW . . Tapping - 10-32 x 3/8 rd. head


* 25 132911 12 SCREW . . Machine - 10-32 x 5/8 rd. head
26 171599 10 SCREW . . Tapping - 1/4-20 x 1/2 rd. head
27 132310 2 SCREW . . Machine - 1/4-20 x 3 fil. head
* 28 132315 4 SCREW . . Machine - 5/16-18 x 1/2 fil. head
29 121801 14 WASHER . . Lock - No. 10 internal tooth
* 30 120391 12 WASHER . . Plain - No. 10
31 120423 12 WASHER . . Lock - 1/4 internal tooth
32 120392 6 WASHER . . Plain - 1/4
* 33 120214 4 WASHER . . Lock - 5/16 lock
* 34 120393 4 WASHER . . Plain - 5/16
* 35 120614 12 NUT . . Machine - 10-32 hex.
* 36 8035122 12 NUT . . Lock - 10-32 hex.

* 37 8302932 1 CABLE ASSEMBLY .. Dynamic brake panel

38 8252712 1 RESISTOR .. 500 Ohm - 25 Watt


39 8157086 1 RELAY .. Field loop

40 180124 4 BOLT .. Panel mounting


41 120394 4 WASHER .. Plain - 3/8
42 120382 4 WASHER .. Lock - 3/8

A324O APRIL, 1962


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

DYNAMIC BRAKE PANEL ASSEMBLY

PLATE A3240-5

APRIL, 1962 A3240


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

ENGINE CONTROL PANEL ASSEMBLY

PLATE A3240-6

Ref. Part No.


No. Number Req. Description

1 _ - _ _ 1 PANEL ASSEMBLY . . Engine control


2 8315336 1 HINGE . . Panel
3 113277 5 RIVET . . Hinge mounting - 3/16 x 5/16 long flat head
4 8295501 1 AMMETER . . D. C. - Battery charging - Red and green scale
5 154942 3 SCREW . . Machine - 4-40 x 1/2 rd. head cross recess
6 8035114 3 NUT . . Lock - 4-40 hex.

7 8287294 5 HOLDER . . Indicator lamp


8 8222023 5 LAMP . . Indicator light
9 8240808 1 LENS . . Bayonet cap - Includes ring - "Red"
10 8240810 1 LENS . . Bayonet cap - Includes ring - "Amber"
11 8240811 1 LENS . . Bayonet cap - Includes ring - "Blue"
12 8240812 2 LENS . . Bayonet cap - Includes ring - "White"
13 8277638 1 SWITCH . . Rotary - A. C. terminal - 2 Position - 2 Pole - 30A-250V
14 8243533 1 SWITCH . . Rotary - Headlight - 4 Position - 4 Pole - 30A-230V
15 8287557 1 SWITCH . . Rotary - Signal light - 2 Position - 5 Pole - 30A-250V
16 6923315 1 SWITCH . . Rotary - Unit selector - 4 Position - 4 Pole - 30A-500V
17 6916566 1 SWITCH . . Rotary - Isolation - 2 Position - 8 Pole - 30A-500V
*18 8277305 1 SPACER . . Isolation switch mounting
19 155338 12 SCREW . . Machine - 1/4-20 x 1/2 rd. head cross recess
20 155353 4 SCREW . . Machine - 1/4-20 x 7/8 rd. head cross recess
21 120392 16 WASHER . . Plain - 1/4
22 120423 16 WASHER . . Lock - 1/4

23 8296923 1 SWITCH . . Rotary - Fuel prime - 3 Position - 2A-74V


24 8272346 1 SWITCH . . Red push button - Engine stop - 2 N. C.
25 8230431 1 SWITCH . . Black push button - Ground reset - 1 N. O. - 1 N. C.
26 8296754 7 SWITCH . . Slide button - Engine run - Lights
27 157070 14 SCREW . . Machine - 10-32 x 1/2 oval head cross recess
28 8035122 14 NUT . . Lock - 10-32 hex.

29 8205116 1 BREAKER . . Circuit - Water cooler - S. P. - 15 Amp.


30 8255808 1 BREAKER . . Circuit - Hopper heater - D. P. - 30 Amp.
31 156634 6 SCREW . . Machine - 6-32 x 1/4 oval head cross recess

32 8260287 1 RECEPTACLE . . Female - 74 V. D. C.


*33 8315299 1 SEAL . . Receptacle mounting
34 155043 2 SCREW . . Machine - 8-32 x 1/2 rd. head cross recess
35 131015 2 WASHER . . Plain - No. 8
36 138530 2 WASHER . . Lock - No. 8 internal tooth

8315383

A324O 1O APRIL, 1962


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

TURBOCHAR6ER
AUX PUMP

HEADLIGHT
CONTROL
SMGLE UNIT
OR
INTERMEDIATE UNIT

CONTROLLED CONTROLLING
FROM WITH UNIT
UNIT COUPLED COUPLED AT
AT EITHER ENO LONG HOOD ENO

TERMINAL
LIGHTING CONTROLLING
WITH UNIT
NO. LIGHTS CLASS LTS LIGHTS
COUPLED AT
@ @ © © © © © SHORT HOOD END
FRONT RE R
SUN *

UNIT SELECTOR
SWITCH

ENGINE CONTROL PANEL ASSEMBLY

PLATE A3240-6

APRIL, 1962 11 A324O


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

MAIN CONTROL PANEL ASSEMBLY

PLATE A3240-7

Ref. Part No.


No. Number Req. Description

* 1 8315701 1 PANEL ASSEMBLY . . Main control


* 2 8315582 1 PANEL ASSEMBLY . . Equipment mounting - 11 ga. x 38-1/2 x 52
3 8302254 5 ROD . . Tie - Cable mounting - 3/8 x 38-1/8
4 8312323 2 INSERT . . Threaded sheet metal - 3/8-16 thread
5 8205673 1 CONTACTOR . . Generator start - See Parts List 5377
6 8251126 1 CONTACTOR . . Shunt field - See Parts List 5375
7 8302169 1 CONTACTOR . . Battery field auxiliary - See Parts List 5401
8 8130632 1 CAPACITOR . . 10 MFD - 600 V. D. C. - CA2
9 8311501 1 CAPACITOR . . 200 MFD - 300 V. D. C. - CA1
10 8314485 1 BRACKET . . CA2 capacitor mounting
11 8311554 1 BRACKET . . CA1 capacitor mounting
* 12 8276560 2 TAB . . Connection
13 8234628 1 REGULATOR . . Voltage - See Parts List 4510
14 8234932 1 OPERATOR . . Regohm
15 8155259 2 RELAY . . Pneumatic control - Generator field - See Parts List 5345
16 8174804 1 RELAY . . Turbine lube pump - See Parts List 5345
17 8263270 1 RELAY . . Turbine lube time delay - See Parts List 5498
18 8272598 3 RELAY . . Field shunt aux. - Forward and reverse - See Parts List 5345
19 8200935 1 RELAY . . Interrupter - See Parts List 5498
20 8254149 1 RELAY . . Transfer forestalling - See Parts List 5429
21 8276598 1 RELAY . . Time delay sanding - See Parts List 5352
22 8213294 1 RELAY . . Ground protective - See Parts List 5498
23 8187245 2 RELAY . . Engine - Fuel pump - See Parts List 5345
24 8222035 3 RELAY . . Wheel creep - Wheel slip - See Parts List 5394
25 8291023 1 RELAY . . Wheel slip light - See P. L. 5498
26 8310197 1 RELAY . . No AC voltage
27 8204396 2 RELAY . . Directional - Power limit - See Parts List 5496
* 28 8193506 2 SOCKET . . Relay - Directional and power limit - See Parts List 5496
* 29 8247950 2 CLAMP . . Relay socket connection - See Parts List 5496
30 8276674 1 RESISTOR . . RE1 - 2/4000 Ohm - 250 Watt
31 8276577 1 RESISTOR . . RE2 - 2/15, 000 Ohm - 200 Watt
32 8301271 1 RESISTOR .. RES - 10, 000/300 Ohm - 200 Watt
33 8272800 2 RESISTOR .. RE4, 5 - 2 , 000/3, 000/6, 000 Ohm - 160 Watt
34 8301844 1 RESISTOR .. RE6 - 25/35/35 Ohm - 100 Watt
35 8218501 1 RESISTOR .. RE7 - 100 Ohm - 100 Watt
36 8318418 1 RESISTOR . . RES - 75/100 Ohm - 50 Watt
37 8315849 1 RESISTOR .. RE9 - 250/500/100 Ohm - 50 Watt
38 8300747 1 RESISTOR .. RE11 - 1500 Ohm - 25 Watt
39 8124969 1 RESISTOR .. RE13 - 100 Ohm - 50 Watt
40 8313718 1 RESISTOR .. RE14 - 250/400/40, 000 Ohm - 50 Watt
* 41 8239506 1 RESISTOR .. RE15 - 10 Ohm - 25 Watt
* 42 8239505 3 RESISTOR .. RE30, 31, 32 - 100 Ohm - 25 Watt
* 43 8313717 1 RESISTOR .. RE34 - 2, 500 Ohm - 25 Watt
44 8315724 1 BRACKET .. Resistor mounting

* 45 8315723 CABLE ASSEMBLY .. Main control panel

A324O 12 APRIL, 1962


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

Description
PANEL ASSEMBLY .. Main control

46 8301253 4 RECTIFIER .. Single phase full wave bridge CRl thru 4


47 8297505 2 RECTIFIER .. 10 Plate - 1 x 1 square - CR5, 18
48 8249693 6 RECTIFIER .. 5 Plate - 2-5/8 rd. - CR11, 12, 13, 14, 16, 17
49 8158951 1 RECTIFIER .. 5 Plate - 4 x 6 square - CR15
50 8178412 6 RECTIFIER .. 5 Plate - 1 x 1 square - CR7, 9, 10, 30, 31, 32

* 51 101016 4 SCREW . . Machine - 6-32 x 1-1/8 flat head - Brass


* 52 171344 16 SCREW . . Tapping - 6-32 x 3/8 rd. head
53 171354 28 SCREW . . Tapping - 8-32 x 1/2 rd. head
* 54 177223 4 SCREW . . Tapping - 8-32 x 1 rd. head
55 171577 20 SCREW . . Tapping - 10-32 x 1/2 rd. head
* 56 171579 4 SCREW . . Tapping - 10-32 x 5/8 rd. head
* 57 177056 9 SCREW . . Tapping - 10-32 x 1-1/2 rd. head
58 171601 30 SCREW . . Tapping - 1/4-20 x 5/8 rd. head
59 171603 10 SCREW . . Tapping - 1/4-20 x 3/4 rd. head
60 175610 4 SCREW . . Tapping - 1/4-20 x 1-1/2 rd. head
61 132295 4 SCREW . . Machine - 1/4-20 x 2-1/4 fill, head
* 62 132310 2 SCREW . . Machine - 1/4-20 x 3 fill, head
63 180116 2 BOLT . . Hexagon - 3/8-16 x 1/2 hex. head
* 64 131014 16 WASHER . . Plain - No. 6
65 131015 24 » WASHER . . Plain - No. 8
66 120391 9 WASHER . . Plain - No. 10
67 120392 32 WASHER .. Plain - 1/4
* 68 138526 16 WASHER .. Lock - No. 6 internal tooth
69 138530 32 WASHER .. Lock - No. 8 internal tooth
70 121801 33 WASHER .. Lock - No. 10 internal tooth
71 120423 50 WASHER . . Lock - 1/4 internal tooth
72 120382 2 WASHER . . Lock - 3/8 medium

RELAY .. Current
RELAY .. Transfer forestalling
RECTIFIER .. 10 Plate - 1 x 1 in. square
SCREW .. Tapping - 6-32 x 3/8 rd. head
SCREW .. Tapping - 10-32 x 1/2 rd. head
SCREW .. Tapping - 1/4-20 x 5/8 rd. head
WASHER .. Plain - No. 6
WASHER .. Lock - No. 6 internal tooth
WASHER .. Lock - No. 10 internal tooth
WASHER .. Lock - 1/4 internal tooth

APRIL, 1962 13 A324O


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

14

Q 1 r 1 .f 1.

49

MAIN CONTROL PANEL ASSEMBLY

PLATE A3240-7

A324O 14 APRIL, 1962


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P. L. No. A3240


FUSE AND SWITCH PANEL ASSEMBLY
PLATE A3240-8
Ref. Part No.
No. Number Req. Description
1 _ _ _ _ 1 PANEL ASSEMBLY .. Fuse and switch
2 8302887 1 PANEL .. Phenolic - 1/2 x 19-1/2 x 23-7/8

3 8205116 2 BREAKER .. Circuit - Fuel pump - A. T. C. and O. S.


4 8205114 3 BREAKER .. Circuit - Turbo, pump - Headlight - Cab heater
5 8255808 2 BREAKER .. Circuit - Local control
6 8297269 1 BREAKER .. Circuit - Control
* 7 8258595 1 BREAKER .. Circuit - Radio
8 8292841 1 GUARD .. Switch
9 133414 20 SCREW .. Machine - 6-32 x 1/4 flat head
10 131880 2 SCREW .. Machine - 6-32 x 1/4 fil. head
11 132277 5 SCREW .. Machine - 1/4-20 x 1-1/4 fil. head
12 138526 2 WASHER .. Lock - No. 6 internal tooth
13 120392 5 WASHER .. Plain - 1/4
14 8035144 5 NUT .. Lock - 1/4-20 hex.
15 8088472 1 RECEPTACLE .. Lamp
*16 8087887 1 BUSHING .. Insulating
*17 8088358 1 NUT .. Insulating
18 8172209 1 SWITCH .. Toggle

19 8218665 1 RECEPTACLE .. Battery charging


20 8280185 1 SWITCH .. Battery - D. P. S. T. - 400 Amp.
21 8280179 1 BAR .. Bus - Switch to fuse post
22 116098 12 WASHER .. Plain - 3/4 - Brass
23 131046 6 WASHER .. Lock - 3/4
24 272175 6 NUT .. Machine - 3/4-16 hex.
25 8163712 6 NUT ., Lock - 3/4-16 hex.
26 8270136 1 PLATE .. Name - Battery switch
27 145377 4 SCREW .. Drive - No. 4 rd. head

28 8280178 1 SWITCH .. Ground - S. P. -S. T. - 30 Amp.


29 116091 12 WASHER .. Plain - 1/4 - Brass
30 113739 6 NUT .. Machine - 1/4-20 hex.
31 8032844 6 NUT .. Lock - 1/4-20 hex.
32 8118495 1 SHUNT .. Ammeter - 300 Amp. - 75M. V.
33 8313649 1 DISCONNECT .. Fuse
34 8004548 1 FUSE .. Generator field 0-30 Amp.
35 8004546 3 FUSE .. Alter, battery field 31-60 Amp.
36 8004545 1 FUSE .. Battery charging 61-100 Amp.
37 8004544 1 FUSE .. Auxiliary generator 101-200 Amp.
38 8060582 1 FUSE .. Starting 201-400 Amp.

39 8280184 2 HOLDER .. Fuse 0-30 Amp.


40 8280183 2 HOLDER .. Fuse 31-60 Amp.
41 8280180 6 HOLDER .. Fuse 61-100 Amp.
42 8280181 2 HOLDER .. Fuse 101-200 Amp.
43 8280182 2 HOLDER .. Fuse 201-400 Amp.
44 8112684 2 CONTACTS.. Fuse test
45 114332 2 SCREW .. Machine - 1/4-20 x 1-3/4 flat head
46 120423 4 WASHER .. Lock - 1/4 internal tooth
*47 120391 4 WASHER .. Plain - No. 10
*48 121801 4 WASHER .. Lock - No. 10
49 116092 4 WASHER .. Plain - 5/16 - Brass
50 120214 4 WASHER .. Lock - 5/16

APRIL, 1962 15 A3240


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

Ref. Part No.


No. Number Req. Description
1 PANEL ASSEMBLY Fuse and switch
51 116093 12 WASHER .. Plain - 3/8 Brass
52 120382 6 WASHER .. Lock - 3/8 medium
53 120396 6 WASHER .. Plain - 1/2
54 120384 3 WASHER .. Lock - 1/2 medium
*55 116095 4 WASHER .. Plain - 1/2 Brass
56 120614 4 NUT .. Machine - 10-32 hex.
57 113740 2 NUT .. Machine - 5/16-18 hex. - Brass
58 8032845 2 NUT .. Lock - 5/16-18 hex. - Brass
59 115772 6 NUT .. Machine - 3/8-16 hex. - Brass
60 8032846 6 NUT .. Lock - 3/8-16 hex. - Brass
*61 422957 2 NUT .. Jam - 1/2-13 hex. - Brass
62 120238 1 NUT .. Jam - 1/2-13 hex.
*63 8032848 2 NUT .. Lock - 1/2-13 hex. - Brass
64 8032761 1 NUT .. Lock - 1/2-13 hex.
*65 8181854 1 BOLT .. Carriage - 1/2-13 x 3-1/4 ribbed neck
66 8302888 1 PLATE .. Name - For Ref. Nos. 3 thru 6
66 8315579 1 PLATE .. Name - For Ref. Nos. 3 thru 7
*67 180024 5 BOLT .. Panel mounting - 1/4-20 x 1-1/4 hex. head
*68 120392 5 WASHER .. Plain - 1/4
*69 8035144 5 NUT .. Lock - 1/4-20 hex.
*70 8133198 A.R. TAPE .. Rubber cork - 1/16 x 3/4 - 100 ft. roll - 86 in. required

SECTION B-B

SECTION A-A
L-25

FUSE AND SWITCH PANEL ASSEMBLY


PLATE A3240-8

A324O 16 APRIL, 1962


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

COVER AND DOOR ASSEMBLIES


PLATE A3240-9
Ref. Part No.
No. Number Req. Description
COVER ASSEMBLIES . . Cabinet
i 8315054 1 ENCLOSURE ASSEMBLY . . Removable - Wheel slip transductor
2 8315190 1 COVER ASSEMBLY . . Removable - Grid resistors
3 8305079 1 SHEET ASSEMBLY . . Removable - Alarm bell - Transformer
4 8133198 A.R. TAPE . . Pressure sensitive - 1/16 x 3/4 - 100 ft. roll - 16 ft. required
5 133043 4 SCREW . . Machine - 1/4-20 x 3/4 rd. head - Slotted
6 120628 30 SCREW . . Machine - 1/4-20 x 1/2 rd. head - Slotted
7 120423 34 WASHER . . Lock - 1/4 internal tooth
8 8305085 1 CLIP ASSEMBLY.. Fuse
9 8145407 2 HOOK .. Coat - Folding type
10 171216 4 SCREW . . Tapping - 8-32 x 3/8 flat head - Slotted
11 8315411 1 PLATE . . Name - "Battery switch inside"
12 166610 2 SCREW . . Tapping - 8-32 x 3/8 rd. head - Cross recess

DOOR ASSEMBLIES . . Cabinet


13 8314497 3 _ _ - _ DOOR ASSEMBLY . . Battery switch - Control panel
14 8315008 - 2 - - - DOOR ASSEMBLY . . Main control panel
15 8315005 - - 1 - - DOOR ASSEMBLY . . Program switch
16 8315140 - - - 1 - DOOR ASSEMBLY . . Ammeter shunt panel
17 8315134 - - - 1 - DOOR ASSEMBLY . . BTR and FTR relay
18 8315137 - - - 1 - DOOR ASSEMBLY . . Generator shunt panel
19 8305080 - - - - 1 DOOR ASSEMBLY . . Terminal boards
20 8314503 6 6 2 - - HINGE ASSEMBLY . . Full - Includes pin
21 8206727 - - - 6 2 HINGE ASSEMBLY . . Half - Includes pin
22 8280726 3 4 2 3 1 LATCH . . Door
23 155193 12 16 8 12 4 SCREW . . Machine - 10-32 x 1/2 rd. head - Cross recess
24 8035122 12 16 8 12 4 NUT . . Lock - 10-32 hex.
25 171268 18 18 6 - - SCREW . . Tapping - 10-32 x 1/2 flat head - Slotted
26 8309353 - - - 6 - CLIP . . Half hinge
27 8206728 - - - - 2 CLIP . . Half hinge
WEATHERSTRIP . . Door - Bonded Corners
28 8315028 4 - - - - WEATHERSTRIP .. Door - 19-5/16 x 25-1/2
29 8315030 _ 2 _ . - WEATHERSTRIP .. Door - 19-5/16 x 31
30 8315029 - - 1 - - WEATHERSTRIP .. Door - 19-5/16 x 58-1/2
31 8315031 - - - 3 - WEATHERSTRIP .. Door - 19-5/16 x 22-5/8

32 8311571 8 4 2 3 _ RETAINER .. Weatherstrip - Top and bottom side


33 8315301 5 - - - - RETAINER .. Weatherstrip - Hinge side
34 8315305 3 - - - - RETAINER .. Weatherstrip - Lock side
35 8315303 - 2 - - - RETAINER .. Weatherstrip - Hinge side
36 8315307 - 2 - - - RETAINER .. Weatherstrip - Lock side
37 8315302 - - 1 - - RETAINER .. Weatherstrip - Hinge side
38 8315306 - - 1 - - RETAINER .. Weatherstrip - Lock side
39 8315304 - - - 3 - RETAINER .. Weatherstrip - Lock side
40 8315300 - - - 6 - RETAINER . . Weatherstrip - Right and left side
41 171577 As Required SCREW . . Tapping - 10-32 x 1/2 rd. head - Slotted - 246 req

8315427

APRIL, 1962 17 A324O


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3240
ELECTRICAL CONTROL CABINET

COVER AND DOOR ASSEMBLIES

J* J
221
23}
24J
19-
21

ENGINE ROOM SIDE

CAB ROOM SIDE


PLATE A3240-9
A324O 18 APRIL, 1962
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET Parts List No. A3241


GP18,GP20,SD18 Locomotives
PLATES A3241-1 and 2
Ref. Part Number Loco.
No. Number Required Description Appl.
1 8279523 A - - FRAME ASY. .. Electrical control cabinet equipment GP18
2 8278569 - B - FRAME ASY. . . Electrical control cabinet equipment GP20
3 8283688 - - C FRAME ASY. .. Electrical control cabinet equipment SD18
4 8278568 1 1 - FRAME ASSEMBLY . . Type "A"
5 8283778 - - 1 FRAME ASSEMBLY . . Type "A"
6 8214818 1 1 - BRACKET . . Bell mounting - Welded to frame
7 8293015 - - 1 BRACKET . . Bell mounting - Welded to frame
8 8279728 1 - - PANEL ASSEMBLY . . Main control - See Page 6
* 9 8279744 - 1 - PANEL ASSEMBLY . . Main control - See Page 6
10 8283515 - - 1 PANEL ASSEMBLY . . Main control - See Page 6
11 8279729 1 - - PANEL ASSEMBLY . . Auxiliary control - See Page 8
*12 8279725 - 1 - PANEL ASSEMBLY . . .Auxiliary control - See Page 8
13 8333318 1 _ _ PANEL ASSEMBLY . . Generator shunt - See Parts List No. 3248
14 8166592 _
1 1 PANEL ASSEMBLY . . Generator shunt - See Parts List No. 3248
15 8335009 1 1 1 BAR . . Bus - L. S. - 4 x 3-3/4 x 3-5/8 x 1/2 x 90° aluminum
15 8264213 _ 1 1 BAR . . Bus - L. S. - 4 x 3-3/4 x 3-5/8 x 3/8 x 90° copper
16 8335008 1 1 _ BAR . . Bus - R. S. - 5-1/4 x 5 x 4 x 1/2 x 90° aluminum
16 8215709 - 1 - BAR . . Bus - R. S. - 5-1/4 x 5 x 4 x 3/8 x 90° copper
17 8264273 - - 1 BAR . . Bus - R. S. - Straight - 7 x 4 x 3/8 copper
18 8237554 1 1 1 PANEL ASSEMBLY . . Ammeter shunt - See Parts List No. 3249
19 8291891 6 6 3 CONTACTOR .. Power - P14,S23,S45 >
20 8291892 _ 2 CONTACTOR .. Power - P25,P36 f See P- L- No- 5427
21 8335011 2 - - BAR . . Bus - Upper - 7-1/2 x 2-1/2 x 1/2 aluminum
21 8248427 2 1 BAR . . Bus - Upper - 7-1/2 x 2 x 1/4 copper
22 8335010 2 - - BAR .. Bus - Lower- 7-1/2 x 2-1/2 x 1/2 aluminum
22 8248424 - 2 2 BAR . . Bus - Lower- 7-1/2 x 2-1/2 x 1/4 copper
23 8263317 - - 1 BAR . . Bus - Upper - 11-1/8 x 2 x 1/4 copper
24 8205673 1 1 1 CONTACTOR . . Starting - See Parts List No. 5377
25 8280717 1 2 - CONTACTOR . . Motor field shunt - See Parts List No. 5403
26 8272597 _ - 2 CONTACTOR . . Motor field shunt - See Parts List No. 5403
27 8244169 - - 2 BAR ASY. . . Insl. bus - "U" type - 16-7/8 mt. centers
28 8244168 - - 2 BAR . . Bus - 7-9/16 x 1-1/4 x 1/4 copper
29 8411512 2 3 3 RELAY.. Transition-FSR, PTR, COLR - Repl. 8245903, 8267987
30 8335007 1 - - BAR ASSEMBLY . . Bus - Insulated - Aluminum
*30 8235202 - 1 - BAR ASSEMBLY . . Bus - Insulated - Copper
31 8264165 - - 1 BAR ASSEMBLY . . Bus - Insulated - Copper
32 8279322 1 1 - BAR . . Bus - 22-1/2 x 4 x 3/8 copper
33 8263314 - - 1 BAR ASSEMBLY . . Bus - Insulated - Copper
34 8235177 1 1 2 CLEAT .. Hardwood
35 8235176 1 1 2 RETAINER . . Hardwood
36 8235338 1 1 2 PLATE . . 6-1/2 x 1 x 11 ga. steel
37 8247177 1 1 - BLOCK . . Spacer - 4 x 2-11/16 x 1 phenolic
38 8247171 1 1 - INSULATION . . Upper - 4 x 1-1/2 x 1/16 vulcanized fibre
39 8281194 1 1 - PAD . . Bar
40 8247172 1 1 - INSULATION . . Lower - 4 x 1-1/2 x 1/16 vulcanized fibre
41 8172591 - - 1 RELAY . . Wheel slip - WSS - See Parts List No. 5353
42 8191734 - - 1 RELAY . . Wheel creep - WCR - See Parts List No. 5353
43 8185816 - - 2 CLEAT . . Cable - Hardwood
44 8184699 - - 2 STRIP . . Cleat retainer - 5 x 1-1/4 x 11 ga. steel

OCTOBER, 1968 A3241


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241 ELECTRICAL CONTROL CABINET


Ref. Part Number
No. Number Required Description
_ _ ._ A B C FRAME ASSEMBLY . . Electrical control cabinet equipment
45 8273497 2 2 - TRANSDUCTOR . . Wheel slip - Incl. coil - WST13, WST14
46 8279325 4 4 - CLEAT . . Cable - Hardwood
47 8280549 4 4 - PAD . . 5-1/2 x 1 x 11 ga. steel
48 8251143 4 4 4 SWITCH . . Magnetic - RVR5,36 - RVF2,14 - See P. L. No. 5428
49 8375607 4 4 4 RECTIFIER .. Selenium - 5 plate - Replaces 8178412
50 8263554 8 8 8 BRACKET . . Rectifier mounting
51 8334813 4 - - BAR ASY. . . Insulated bus - Upper - Angle type - Aluminum
52 8248314 - 4 4 BAR ASY. . . Insulated bus - Upper - Angle type - Copper
53 8334814 4 - - BAR ASY. . . Insulated bus - Lower - Angle type - Aluminum
54 8248315 - 4 4 BAR ASY. . . Insulated bus - Lower - Angle type - Copper
55 8335003 2 - - LUG . . Loading - "S" type - Stamped "1" - Aluminum
*55 8250333 - 2 - LUG .. Loading - "S" type - Stamped "1" - Copper
56 8335001 2 - - LUG . . Loading - "S" type - Stamped "3" - Aluminum
*56 8248426 - 2 - LUG . . Loading - "S" type - Stamped "3" - Copper
57 8277744 4 4 6 BOARD .. Term. - 20 pnt. - Faston tab conn.
58 8069791 2 2 - BOARD .. Term. - 20 pnt. - Screw conn.
59 8032147 - - 1 BOARD .. Term. - 16 pnt. - Screw conn. See P. L. No. 6703
60 8203608 1 1 - BOARD .. Term. - 18 pnt. - Screw conn.
61 8184085 - - 1 BOARD . . Term. - 8 pnt. - Screw conn.
62 8203954 1 1 - INSULATION . . Board mt. - 12 x 10 x 1/16 fiber
63 8184083 - - 1 INSULATION . . Board mt. - 9-1/2 x 4 x 1/16 fiber
64 8370711 1 1 1 BELL . . Alarm - 74 volts D. C. - Replaces 8015351
65 8004587 1 1 1 RESISTOR .. Battery charging
66 8384617 2 - - RESISTOR .. Motor field shunting - Replaces 8206562
*66 8279536 - 1 - RESISTOR .. Motor field shunting
*66 8279535 - 1 - RESISTOR .. Motor field shunting
67 8260400 1 1 1 RESISTOR .. Shunt field
68 8225410 1 1 - RESISTOR . . Shunt field discharge
69 8283943 2 2 2 RESISTOR . . Headlight
70 8276674 - - 1 RESISTOR . . Wheel slip relay
71 8307076 - - 1 RESISTOR . . Wheel slip relay
72 8329713 8 8 - INSULATOR . . Standoff - Motor field shunting resistor
73 8310667 - - 2 PLATE . . Support - 10-1/4 x 3/4 x 3/16 steel
74 8168448 2 2 - CLAMP . . Cable - Shunt field resistor - 7/16 L D.
^75 8219071 1 1 - RECTIFIER . . Battery charger - 10KW
IZJ75 8333841 1 1 1 RECTIFIER . . Battery charger - 10KW
ffiG 8319696 - - 1 RECTIFIER . . Battery charger - 10KW
77 8326693 1 - - CLOSURE SHEET ASSEMBLY
*77 8278865 - 1 - CLOSURE SHEET ASSEMBLY
78 8038648 1 1 - BUSHING . . Insulating - 2 in. external thread
79 8038589 1 1 - NUT . . Lock - 2 inch
80 8280066 1 1 - CLEAT . . Cable - Hardwood
81 8090954 3 3 - SPACER . . Closure sheet assembly - 1/2 x 1-1/2 steel pipe
*82 8185243 1 1 - CLAMP . . Cable - Open end
*83 8192721 1 1 - INSULATION . . Clamp - 7-1/2 x 3 x 1/16 fibre
84 8168455 - - 1 CLAMP . . Insulated - 1-1/4 inch
85 8168451 - - 1 CLAMP . . Insulated - 3/4 inch
86 8168453 - - 1 CLAMP . . Insulated - 1 inch
*87 8293313 - - 1 CLAMP . . Cable - "U" type - 4 cable - Steel
*88 8294651 - - 1 PLATE . . Cable - 7-1/4 x 1-3/4 x 3/16 steel
*89 8285763 - - 1 INSULATION . . Cable clamp - "U" type - 8 cable
*90 8171153 - - 2 INSULATION . . Cable clamp - 7-1/4 x 2 x 1/16 fibre
*91 8293314 - - 1 INSULATION . . Cable clamp - "U" type - 4 cable
*92 9419903 As Req. WASHER . . 3/8 conical - Aluminum bus bar mounting
*93 - - - - As Req. CABLE . . Control and power - See Page 3 - Ref. Nos. 123 thru 135
*94 - - - - 1 111 COVER ASY. . . Elec. control cabt. - Incl. doors - See Page 10
A3241 OCTOBER, 1 9 6 8
E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241
ELECTRICAL CONTROL CABINET
Ref. Part Number Loco.
No. Number Required Description Appl.
8279523 A - - FRAME ASY. . . Electrical control cabinet equipment GP18
8278569 - B - FRAME ASY. . . Electrical control cabinet equipment GP20
8283688 - - c FRAME ASY. . . Electrical control cabinet equipment SD18
For dynamic brake application, the following components Ref. Nos. 95 thru 122 are applicable to
above electrical control cabinet frame assemblies.
95 8279283 1 1 1 PANEL ASSEMBLY . . Dynamic brake - See Page 9
96 8291891 1 1 1 CONTACTOR . . Power - See Parts List No. 5427
97 8251586 2 2 2 SWITCH . . Magnetic - See Parts List No. 5428
98 8249332 1 1 2 SWITCH . . Magnetic - See Parts List No. 5428
99 8375607 2 2 5 RECTIFIER . . Selenium - 5 plate - Replaces 8178412
100 8263554 4 4 8 BRACKET . . Rectifier mounting
101 8286859 - - 1 PANEL .. Rectifier mounting - 3-3/4 x 1 x 1/4 phenolic
102 8286861 - - 1 INSULATION . . Rectifier panel - 3-3/4 x 1 x 1/16 fiber
103 8335002 1 1 - BAR . . Bus - "S" type - Stamped "1" - Aluminum
104 8335004 2 2 - BAR . . Bus - "S" type - Stamped "2" - Aluminum
105 8335005 1 1 - BAR . . Bus - "S" type - Stamped "3" - Aluminum
106 8335006 2 2 - BAR . . Bus - "S" type - Stamped "4" - Aluminum
107 8250359 - - 2 BAR . . Bus - "S" type - Stamped "2" - Copper
108 8250361 - - 1 BAR . . Bus - "S" type - Stamped "4" - Copper
109 8334815 2 2 - BAR ASY. . . Insulated bus - Upper - Angle type - Aluminum
110 8334816 2 2 - BAR ASY. . . Insulated bus - Lower - Angle type - Aluminum
111 8248356 - - 2 BAR ASY. . . Insulated bus - Long - Angle type - Copper
112 8248347 - - 1 BAR ASY. . . Insulated bus - Short - Angle type - Copper
113 8273380 - - 1 BAR ASY. . . Insulated bus - Upper to lower - Copper
114 8273378 - - 1 BAR ASY. . . Insulated bus - Upper to lower - Copper
115 8248426 - - 2 LUG .. Loading - "S" type - Stamped "3" - Copper
116 8250333 - - 2 LUG .. Loading - "S" type - Stamped "1" - Copper
117 8263454 - - 1 LUG . . Loading - "S" type - Stamped "4" - Copper
118 6917831 2 2 _ CLAMP ASSEMBLY . . Cable - For two 1100/24 cables
119 8070360 - - 2 CLEAT ASSEMBLY . . "U" type - For three 1100/24 cables
*120 9419903 As Req. WASHER . . 3/8 conical - Aluminum bus bar mounting
*121 - - - - As Req. CABLE . . Control and power - See Ref. Nos. 123 thru 135
*122 8138538 4 4 | - CONNECTOR . . Half - Bolted type
CABLE CHART
CONTROL CABLE
*123 8240458 As Req. CABLE .. 14 AWG - RH-N thin - 500 feet roll
*124 8283763 As Req. CABLE .. 14 AWG - SRG-D tan - 100 feet roll
*125 8187790 - I - ,\.R. CABLE .. 14 AWG - RH-N insl. - 500 feet roll
*126 8240459 As Req. CABLE .. 12 AWG - RH-N thin - 500 feet roll
*127 8187791 - - j\.R. CABLE .. 12 AWG - RH-N insl. - 500 feet roll
*128 8392583 - - 4\.R. CABLE .. 12 AWG - SRG-D tan - 100 feet roll
*129 8187789 As Req. CABLE .. 8 AWG - RH-N insl. - 500 feet roll
*130 8187787 As Req. CABLE .. 3 AWG - RH-N insl. - 100 feet roll
POWER CABLE
131 8187786 As Req. CABLE .. 325/24 - RH-N insl. - 100 feet roll
132 8187785 As Req. CABLE .. 550/24 - RH-N insl. - 100 feet roll
133 8206581 As Req. CABLE .. 775/24 - RH-N insl. - Sold per foot
134 8157811 As Req. CABLE .. 1100/24 - RH-N insl. - 100 feet roll
135 8187784 As Req. CABLE .. 1325/24 - RH-N insl. - 100 feet roll

OCTOBER. 1968 A3241


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241
ELECTRICAL CONTROL CABINET

co

aco

W
S
o
^
w

O
25
0}
(S

oo m ro en oo
m m o —

PLATE A3241-1

A3241 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241
ELECTRICAL CONTROL CABINET

O
2

w
Q
OT

(J

PLATE A3241-2

OCTOBER 1968 A3241


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241
ELECTRICAL CONTROL CABINET
Main Control Panel Assemblies
PLATE A3241-3
Ref. Part Number Loco.
No. Number Required Description Appl.
1 8279728 A - - PANEL ASSEMBLY . . Main control GP18
2 8279744 - B - PANEL ASSEMBLY . . Main control GP20
3 8283515 - - C PANEL ASSEMBLY . . Main control SD18
4 8234628 1 1 1 REGULATOR . . Voltage - See Parts List No. 4523
5 8291023 1 1 - RELAY . . Voltage sensitive - WS
6 8190872 1 1 - RELAY . . Transition - TR
7 8272598 - - 1 RELAY . . Transition - TR
8 8174103 1 1 - RELAY . . No voltage - NVR
9 8222035 3 3 3 RELAY.. Wheel creep and slip - WCR,WS5, 13, 14,24,36
10 8213294 1 1 1 RELAY . . Ground - GR
11 8155259 3 3 3 RELAY . . General purpose - AWS, FPC, LRC, PCR
12 8174804 5 5 4 RELAY . . General purpose - AWS, FPC, FOR,RER, ER
13 8276598 1 1 1 RELAY . . Time delay sanding - TDS
14 8272600 1 1 1 RELAY . . Field shunt delay - FSD
15 8240768 1 1 - CONTACTOR . . Battery field - BF
16 8251126 1 1 - CONTACTOR . . Shunt field - SF
17 8294080 - - 1 CONTACTOR . . Battery field - BF
18 8254055 - - 1 CONTACTOR . . Shunt field - SF
*19 8205114 - 1 - BREAKER . . Circuit - Single pole - 30 Amp.
20 8255808 2 2 2 BREAKER . . Circuit - Double pole - 30 Amp.
21 8297269 1 1 1 BREAKER . . Circuit - Double pole - 40 Amp.
22 8280039 1 - - PLATE . . Blanking - Circuit breaker - 2-1/2x13/16x16 ga.
23 8276577 1 1 _ RESISTOR .. RE11 15000/15000 Ohms - 200 Watt
24 8293402 1 1 - RESISTOR .. RE 12 35/35 Ohms - 100 Watt
25 8290899 1 1 - RESISTOR .. RE 13 250/1500/400 Ohms - 50 Watt
26 8290343 1 1 - RESISTOR .. RE 15 6500 Ohms - 25 Watt
27 8272800 - - 3 RESISTOR .. RE 1,2, 3 2000/3000/6000 Ohms - 160 Watt
28 8225410 - - 1 RESISTOR .. RE4 300/300/300 Ohms - 160 Watt
29 8260224 - - 1 RESISTOR .. RES 4 Ohms - 50 Watt
30 8230384 - - 1 RESISTOR .. RE6 300 Ohms - 50 Watt
31 8267799 - - 1 RESISTOR .. RE7 10 Ohms - 25 Watt
32 8193659 - - 2 RESISTOR .. LRC 10 Ohms - 375 Watt
33 8333120 1 - - RECTIFIER . . Silicon - Suppression
34 8301253 2 2 - RECTIFIER . . Single phase full wave bridge - CR10-11
35 8158951 1 1 2 RECTIFIER . . 5 selenium plates - CR1-2-10
36 8375607 - - 1 RECTIFIER . . 5 selenium plates - CR4 - Rep. 8178412
37 8333799 1 - - BRACKET . . Rectifier mounting
38 8289500 1 1 - SENSITOMETER . . Wheel slip - WS
39 8218665 1 1 1 RECEPTACLE . . Battery charging - 2 pole
40 8280051 1 1 1 SPACER . . Receptacle mtg. - 3 I. D. x 3-1/2 O. D. - Copper
41 8088472 1 1 1 RECEPTACLE . . Lamp - Double contact bayonet base
42 8087887 1 1 1 BUSHING . . Male insulating - Receptacle mounting
43 8088358 1 1 1 NUT . . Female insulating - Receptacle mounting
44 8172209 1 1 1 SWITCH . . Toggle - S. P. - S. T. - Fuse test
45 8277744 1 1 1 BOARD . . Terminal - 20 point - TB7
46 8291546 1 1 1 PLATE . . Name - "Control - Local Control - Lights"
47 8225149 - - 1 CAPACITOR . . 1000 MFD - 150 V. D. C.
48 8215394 - - 1 BRACKET . . Capacitor mounting

A3241 OCTOBER, 1968


G E N E R A L M O T O R S C O R P O R A T I O N
L E C T R O - M O T I V E D I V I S I O N

P. L. No. A3241
ELECTRICAL CONTROL CABINET

Ref. Part No.


Req. Description
No. Number
_ _ . - - A-C PANEL ASSEMBLY .. Main control
and switch
49 8289687 1
„. - 19-3/4 x 13-5/8 I/. - P-OUC
*50 8280133 1
1 PLATE Name - Battery switch warning>
51 8270136 30 Amp. - 2 5 0 Volts
52 8004548 1 FUSE . Generator field 60 Amp. - 250 Volts
53 8004546 1 FUSE . Alternator field 80 Amp. - 250 Volts
1 FUSE . Battery field
54 8004570 100 Amp. - 250 Volts
1 FUSE . Battery charger
55 8004545 150 Amp. - 250 Volts
56 8004544 1 FUSE . Auxiliary generator - 250 Volts
400 Amp.
57 8060582 1 FUSE . Starting - 250 Volts
0 - 30 Amp.
8280184 2 HOLDER ASY. .. Fuse
58
HOLDER ASY. .. Fuse 31 - 60 Amp. - 250 Volts
59 8280183 2 61 - 100 Amp. - 250 Volts
60 8280180 4 HOLDER ASY. .. Fuse
101 - 200 Amp. - 250 Volts
61 8280181 2 HOLDER ASY. .. Fuse
201 - 400 Amp. - 250 Volts
62 8280182 2 HOLDER ASY. .. Fuse
63 8112684 2 CONTACT .. Fuse test 75 MV.
300 Amp.
64 8118495 1 SHUNT .. Battery charging ammeter 125 Volts
30 Amp.
65 8280178 1 SWITCH ., Ground
Battery 400 Amp. 250 Volts
66 8280185 1 SWITCH
8280179 1 BAR .. Bus - 4-1/8 x 1-1/4 x 1/4 copper
*67 SLIDER .. Contact band - Applicable to Ref. No. 27
68 8244007 1
8190621 1 LAMP .. Double contact bayonet base - 30 Watt - 75 Volts
+*69

55 -^0 -^56^61y64J62 i57^62^66x 46^ 49

Ref. Nos. 1 and 2

48

Ref. No. 3
PLATE A3241-3

A3241
OCTOBER. 1968
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241 ELECTRICAL CONTROL CABINET


Auxiliary Panel Assemblies

10
10

12

Ref. No. 1 Ref. No. 2


PLATE A3241-4
Ref. Part No. Loco.
No. Number Req. Description Appl.
1 8279729 A - PANEL ASSEMBLY . . Auxiliary control GP18
2 8279725 - B PANEL ASSEMBLY . . Auxiliary control GP20
3 8288717 1 - RESISTOR . . RE27 14 Ohms - 375 Watt
4 8276674 1 1 RESISTOR . . RE1 4000/4000 Ohms - 250 Watt
5 8272800 2 3 RESISTOR.. RE2,3,4 2000/3000/6000 Ohms - 160 Watt
6 8267799 1 2 RESISTOR . . RES, 7 10 Ohms - 25 Watt
7 8260223 1 1 RESISTOR . . RE6 275 Ohms - 25 Watt
8 8260224 1 1 RESISTOR . . RE14 4 Ohms - 50 Watt
9 8277467 - 1 RESISTOR . . RES 350 Ohms - 25 Watt
10 8276560 2 3 TAB . . Connection - Two wire - "U" type
11 8375607 2 3 RECTIFIER . . 5 selenium plates - CR2,3,4 - Rep.8178412
12 8158951 1 1 RECTIFIER . . 5 selenium plates - CR1
13 8249693 - 2 RECTIFIER . . 5 selenium plates - CR5,6
14 8297505 - 1 RECTIFIER . . 10 selenium plates
15 8225149 1 2 CAPACITOR . . 1000 MFD - 150 V. D. C.
16 8215394 1 - BRACKET . . Capacitor mounting
17 8247048 - 1 BRACKET . . Capacitor mounting
18 8263270 - 1 RELAY . . Turbine lube time delay - TLTD
19 8174804 - 1 RELAY . . Turbine lube pump - TLPC

A3241 OCTOBER, 1968


E L E C T R O- M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P. L. No. A3241


Dynamic Brake Panel Assembly

I9 r 20

PLATE A3241-5
Ref. Part No.
No. Number Req. Description
1 8279283 1 PANEL ASSEMBLY . . Dynamic brake
2 8276673 1 RESISTOR . . RE20 2. 4/2. 4 Ohms •- 550 Watt
3 8255415 2 RESISTOR .. RE21,22 115/115/115 Ohms •- 200 Watt
4 8265653 1 RESISTOR . . RE23 115/115 Ohms •- 200 Watt
5 8123872 1 RESISTOR . . RE24 10000/10000 Ohms •- 160 Watt
6 8277466 1 RESISTOR.. RE25 10000/10000/15000 Ohms - 160 Watt
7 8279699 1 RESISTOR . . RE26 100/500 Ohms •- 50 Watt
8 8305972 1 REGULATOR . . Dynamic brake - See Parts List No. 4508
9 8251532 1 RELAY . . Brake - BR
10 8155259 1 RELAY . . Generator field - GFR
11 8188947 1 RELAY . . Field loop - FL
12 8157086 1 RELAY . . Shunt field transfer - SFT
13 8277235 1 RELAY . . Brake warning - BWR
14 8204396 1 RELAY . . Load regulator positioner - LRP
15 8193506 1 SOCKET . . Relay mounting
16 8247950 1 CLAMP ASSEMBLY . . Spring
17 8249693 1 RECTIFIER . . 5 selenium plates - CR20
18 8375607 2 RECTIFIER . . 5 selenium plates - CR21,22 - Rep. 8178412
19 8134235 1 CAPACITOR . . 150 MFD - 300 V. D. C.
20 8215394 1 BRACKET . . Capacitor mounting
*21 8189218 4 LUG . . Insulated crimp type - No. 6 stud hole dia. - Blue
*22 8210498 4 LUG . . Insulated crimp type - No. 10 stud hole dia. - Blue
*23 8223281 8 LUG . . Insulated crimp type - No. 10 stud hole dia. - Green
*24 8281475 45 LUG . . Insulated crimp type - No. 10 stud hole dia. - Green
*25 8130627 10 LUG . . Non- insulated crimp type - No. 10 stud hole dia.
*26 8126872 4 LUG . . Non- insulated crimp type - 1/4 in. stud hole dia.
*27 8250906 12 TERMINAL . . Faston tab - Blue insulation - No. 14 AWG
*28 8272337 3 TERMINAL . . Faston tab - Yel. insulation - No. 14AWG
*29 8187790 A.R. CABLE . . 14 AWG - RH-N insl. - 500 feet roll
*30 8240458 A.R. CABLE . . 14 AWG - RH-N thin - 500 feet roll
*31 8183763 A.R. CABLE . . 14 AWG - SRG-D tan - 100 feet roll
*32 8187791 A.R. CABLE . . 12 AWG - RH-N insl. - 500 feet roll
*33 8187789 A.R. CABLE . . 8 AWG - RH-N insl. - 500 feet roll

OCTOBER, 1 9 6 8 9 A3241
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241 ELECTRICAL CONTROL CABINET


Cover Assemblies (Engine Room Side)
GP18 and GP20 Locomotives
PLATE A3241-6

To order cover assemblies specify locomotive model and serial number.

Ref. Part Number Weatherstrip and Mounting


No. Number Required Description Exceptions
1 .. ._ A - - COVER ASY. . . Frame encl. Spge. rub. clo. cvr. - Prior to April,
1961, removable retainer angles
2 - - - - _ B - COVER ASY. .. Frame encl. Mldd. rub. seal- Prior to June, 1963,
retainers riveted to cover
3 _ - C COVER ASY. .. Frame encl. Mldd. rub. seal- After June, 1963,
retainers seam weld to cover
4 8280900 3 _ _ DOOR ASSEMBLY . . Full length 20-1/16 x 70-3/8
5 8306576 - 3 - DOOR ASSEMBLY . . Top 20-7/16 x 26-15/16
6 8306582 _ 3 _ DOOR ASSEMBLY.. Bottom 20-7/16x26-15/16
7 8337723 _ _ 3 DOOR ASSEMBLY . . Top 20-13/16 x 26-7/8
8 8337724 - - 3 DOOR ASSEMBLY . . Bottom 20-13/16 x 42-1/4
9 8324696 6 9 9 LATCH . . "T" handle
10 155193 24 36 36 SCREW . . Machine - 10-32 x 1/2 rd. head - Cross recess
11 8035122 24 36 36 NUT . . Lock - 10-32 hex.
12 8031902 _ 3 3 HANDLE . . Bottom door
13 8280572 9 - - HINGE . . Loose joint - Welded to door
14 8310808 - 6 6 HINGE . . Loose joint - Inch pin - Welded to top door
15 8206727 - 6 6 HINGE . . Loose joint - Inch pin - Welded to bottom door
16 8294866 4 - - HINGE . . Loose joint - Inch pin
17 8294867 2 - - HINGE . . Loose joint - Incl. pin
18 8294868 2 - - HINGE . . Loose joint - Incl. pin ,
19 8294869 1 - - HINGE . . Loose joint - Incl. pin
20 8110834 - 6 - CLIP . . Half hinge - Top
21 8206728 - 6 - CLIP . . Half hinge - Bottom
22 8337725 - - 6 CLIP . . Half hinge - Top
23 8309353 - - 6 CLIP . . Half hinge - Bottom
24 8280925 2 - - KEEPER . . Latch - Single door
25 8280926 2 - - KEEPER . . Latch - Double door
26 8293441 - 9 - BRACKET . . Latch
27 8116542 A.R. - - WEATHERSTRIP . . Sponge rub. - 30 ft. roll (45 ft. required)
28 8280560 6 - - ANGLE . . Weatherstrip retainer - 18-3/4 in. long
29 8280561 6 - - ANGLE . . Weatherstrip retainer - 68-1/8 in. long
30 171482 102 - - SCREW .. Tapping - 10-24 x 1/2 rd. head
31 8310522 - A.R. - WEATHERSTRIP . . Rubber - Sold per foot (48 ft. required)
32 8310827 - 6 - RETAINER . . W/Str. - R. S. - L. S. - Top door
33 8310823 - 3 - RETAINER . . W/Str. - L. S. - Bottom door
34 8310824 _ 3 - RETAINER . . W/Str. - R. S. - Bottom door
35 8310825 _ 3 - RETAINER . . W/Str. - Bottom - Top door
36 8310826 - 9 - RETAINER . . W/Str. - Top and bottom
37 8185446 - 120 - RIVET . . 3/16 drive
38 8324100 - - A.R. WEATHERSTRIP . . Rubber - Sold per foot (48 ft. required)
39 8337735 _ _ 2 RETAINER . . W/Str. - R. S. - L. S. - Top door
40 8337737 . - 2 RETAINER . . W/Str. - R. S. - L. S. - Bottom door
41 8324629 - - 2 RETAINER . . W/Str. - Center post top door
42 8337738 - - 2 RETAINER . . W/Str. - Center post bottom door Welded
43 8324430 - - 2 RETAINER . . W/Str. - L. S. top - R. S. bottom to
44 8324431 . - 2 RETAINER . . W/Str. - R. S. top - L. S. bottom Cover
45 8337732 _ _ 2 RETAINER . . W/Str. - R. S. and L. S. center
46 8324422 - - 4 RETAINER . . W/Str. - Center top and bottom
47 8324058 - - 2 RETAINER . . W/Str. - Center
8280615D , 8306568B, 8337722A

A3241 10 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P. L. No. A3241

13 — - .,-4 — 13
16 -
;5A ^. ^^ 'v - -1 17
- 9
—i 10
[""" M. _

- 13
-17
-25
28

- 13
--19
<r- SECTION A-A
-if

SECTION B-B

SECTION C-C

Ref. No. 3
PLATE A3241-6

OCTOBER. 1968 11 A3241


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241
ELECTRICAL CONTROL CABINET
Door Assemblies (Cab Side)
GP18 and GP20 Locomotives
PLATE A3241-7

To order door assemblies specify locomotive model and serial number.


Ref. Part No.
No. Number Req. Description
DOOR ASSEMBLY . . Cab Side Above Floor
1 _ _ _ _ A - DOOR ASY. . . Cab side above floor - Prior July, 1963
2 . _ _ _ - B DOOR ASY. . . Cab side above floor - After July, 1963
3 8281311 2 2 DOOR ASY. . . Top 14-5/8 x 27-1/2
4 8280891 2 - DOOR ASY. .. Bottom 19-3/8x41-11/16
5 8337745 - 2 DOOR ASY. .. Bottom 20-13/16x41-3/4
6 8281314 1 - DOOR ASY. .. Bottom - Inch fuse holder 19-3/8x41-11/16
7 8337746 - 1 DOOR ASY. . . Bottom - Incl.fuse holder 20-13/16 x 41-3/4
8 8324696 8 8 LATCH . . "T" handle
9 155193 32 32 SCREW . . Machine - 10-32 x 1/2 rd. head - Cross recess
10 8035122 32 32 NUT . . Lock - 10-32 hex.
11 8205838 13 - HINGE . . Door - Incl. pin - Welded to door and cab frame
11 8314503 - 13 HINGE . . Door - Incl. pin - Welded to door and cab frame
12 8116542 A.R. - WEATHERSTRIP . . Sponge rubber - 30 ft. roll (31 ft. required)
13 8325100 - A.R.WEATHERSTRIP . . Rubber - Sold per foot (31 ft. required)
14 8281304 6 - RETAINER . . Weatherstrip - Top, bottom 18-1/4 in. long
15 8281305 6 - RETAINER . . Weatherstrip - L. and R. 39-9/16 in. long
16 171482 78 - SCREW . . Tapping - 10-24 x 1/2 rd. head
*17 8284545 2 2 BUMPER . . Rubber - Upper doors
*18 120222 2 2 SCREW . . Tapping - 10-24 x 5/8 rd. head
DOOR ASSEMBLY . . Cab Side Below Floor
19 _ _ . _ A - DOOR ASY. . . Cab side below floor - Prior to July, 1963
20 _ _ _ _ - B DOOR ASY. . . Cab side below floor - After July, 1963
21 8281250 1 - DOOR ASY. . . Right side 19-3/4 x 19-3/4
22 8337754 - 1 DOOR ASY. . . Right side 20-13/16 x 18-5/8
23 8281248 2 - DOOR ASY. . . Left and center 19-3/4 x 24-1/2
24 8337755 - 2 DOOR ASY. . . Left and center 20-13/16 x 23-1/2
25 8324696 1 1 LATCH . . "T" handle
26 155193 4 4 SCREW . . Machine - 10-32 x 1/2 rd. head - Cross recess
27 8035122 4 4 NUT . . Lock - 10-32 hex.
*28 8116542 A.R. - WEATHERSTRIP . . Sponge rubber - 30 ft. roll (23 ft. required)
*29 8281252 6 - BATTEN .. Weatherstrip - Top, bottom 21-1/4 in. long
*30 8281253 2 - BATTEN.. Weatherstrip- L. and R. 16 in. long
*31 8281251 4 - BATTEN . . Weatherstrip - L. and R. 18-1/2 in. long
*32 104066 64 - RIVET . . 3/16 x 3/8 rd. head
33 8206727 - 2 HINGE . . Half - Includes pin - Welded to door
34 8031902 - 2 HANDLE . . Door
35 8309353 - 2 CLIP . . Half hinge - Welded to frame
36 179849 8 8 BOLT . . 3/8-16 x 2-1/2 hex. head
37 8145334 8 8 NUT . . Flanged lock - 3/8-16
+*38 8297442 - - PANEL ASSEMBLY . . Engine control - See Parts List No. 3238

8281315C , 8338004, 8172371A

A3241 12 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P. L. No. A3241

16 J

Ref No. I and 2

Ref. No. 19 and 20

PLATE A3241-7

OCTOBER, 1968 13 A3241


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241 ELECTRICAL CONTROL CABINET


Door Assemblies (Engine Room Side)
SD18 Locomotives
PLATE A3241-8

To order door assemblies specify locomotive model and serial number.

Ref. Part No.


No. Number Req. Description
1 _ ._ _ A - DOOR ASSEMBLIES . . Frame encl. - Prior August, 1959
2 - - - - - B DOOR ASSEMBLIES.. Frame encl. - After August, 1959
/* 3 8272242 2 - SCREEN ASY. . . Engine control panel 19 x 10-1/4
4 8281855 1 - COVER ASY. .. Engine control panel 44 x 10-1/4 x 11 ga.
5 8272687 3 - COVER . . Upper 25-3/4 x 10-1/4 x 11 ga.
6 8272236 3 - COVER . . Lower 58 x 10-1/4 x 11 ga.
7 8272238 3 - DOOR ASY. .. Upper 25-3/4x10-1/4 x 11 ga.
8 8273307 3 - DOOR ASY. . . Lower 58 x 10-5/16 x 11 ga.
9 8158536 12 - LOCK ASSEMBLY
10 148041 48 - SCREW . . Machine - 10-32 x 5/8 oval head - Cross recess
11 8035122 48 - NUT . . Lock - 10-32 hex.
12 8272251 12 - HINGE . . Loose joint - L. S. - Welded to cover
13 8272252 12 - HINGE . . Loose joint - R. S. - Welded to door
14 8272247 12 - HINGE ASY. . . Loose joint - L. S. - Incl. pin - Welded to frame
15 8272248 12 - HINGE ASY. . . Loose joint - R. S. - Incl. pin - Welded to frame
16 8281463 - 1 COVER ASY. . . Engine control panel 24-7/8 x 11-3/16 x 14 ga.
17 8189046 - A.R. MOULDING . . Rubber - 25 ft. roll (6 ft. 1/2 in. required)
18 8281399 - 2 DOOR ASY. . . Upper left side 25-1/2 x 15-3/8 x 14 ga.
19 8282364 - 2 DOOR ASY. .. Upper right side 25-1/2x14 14 ga.
20 8281507 - 2 DOOR ASY. . . Lower left side 57-3/4 x 15-3/8 x 14 ga.
21 8281541 - 1 DOOR ASY. .. Lower center 57-3/4x14 14 ga.
22 8281542 - 1 DOOR ASY. . . Lower right side 57-3/4 x 14 14 ga.
23 8324696 - 12 LATCH . . "T" handle
24 155193 - 48 SCREW .. Machine - 10-32 x 1/2 rd. head - Cross recess
25 8035122 - 48 NUT . . Lock - 10-32 hex.
26 8280572 - 20 HINGE . . Loose joint - Welded to door
27 8280568 - 9 HINGE ASY. . . Loose joint - Top & center - L. S. - Incl. pin
Welded
28 8280570 - 6 HINGE ASY. . . Loose joint - Bottom - L. S. - Incl. pin
to
29 8280569 - 3 HINGE ASY. . . Loose joint - Top & center - R. S. - Incl. pin
F 1*3,111 6
30 8280571 - 2 HINGE ASY. . . Loose joint - Bottom - R. S. - Incl. pin
31 8280925 - 6 KEEPER . . Latch - Single door
32 8280926 - 3 KEEPER . . Latch - Double door
33 8116542 - A.R. WEATHERSTRIP . . Sponge rub. - 30 ft. roll (76 ft. required)
34 8281588 - 8 ANGLE .. Weatherstrip retainer - 14-1/4 in. long
35 8281589 - 8 ANGLE . . Weatherstrip retainer - 12-7/8 in. long
36 8281591 - 8 ANGLE . . Weatherstrip retainer - 23-3/8 in. long
37 8281590 - 8 ANGLE . . Weatherstrip retainer - 55-3/8 in. long
*38 171482 - 216 SCREW . . Tapping - 10-24 x 1/2 rd. head
39 8094556 1 1 GRAB IRON . . Right rear exit door
40 271562 2 2 BOLT . . 3/8-11 x 2 hex. head
41 9416520 2 2 NUT . . Lock - 3/8-11 hex.
+42 8156490 1 1 DOOR ASSEMBLY . . Right rear - See Parts List No. 2465
+43 8024232 1 1 BUMPER . . Door - See Parts List No. 2465
+44 8104552 4 4 TREAT . . Step - See Parts List 2587
+45 8144296 1 1 GLASS . . See Parts List No. 2583
+46 8329872 1 1 WEATHERSTRIP . . See Parts List No. 2583
+47 8166637 A.R. FILLER . . See Parts List No. 2583
/ Previous design cabinet had two 8272242 screen assemblies, later design cabinet was furnished
with one 8281855 cover assembly.
8272134, 8272134D, 8273323, 8282165, 8273323F
A3241 14 OCTOBER. 1968
E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E D I V I S I O N
P. L. No. A3241
ELECTRICAL CONTROL CABINET

13

Ref. No. 1

3,^ 33A B-, I6 h r 27 ,-,9 p-33 36 •32


26-
29

30
44 21 ^-22 ^—32
26-^ 28-^ 3M 20

Ref. No. 2
PLATE A3241-8

A3241
15
OCTOBER, 1968
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3241
ELECTRICAL CONTROL CABINET
Door Assemblies (Cab Side)
SD18 Locomotives
PLATE A3241-9, 10
To order door assemblies specify locomotive model and serial number.
Ref. Part No.
No. Number Reg.____________Description
DOOR ASSEMBLY . . Cab Side Above Floor
1 _ _ _ _ A - DOOR ASY. . . Cab side above floor - Prior August, 1959
2 - - - - - B DOOR ASY. . . Cab side above floor - After August, 1959
3 8182560 1 _ DOOR ASY. .. L.S. - Incl. fuse holder 63-7/16x18-1/16
4 8182559 2 - DOOR ASY. .. Right side 63-7/16x18-1/16
5 8158542 6 - LOCK ASSEMBLY
6 148041 24 - SCREW . . Machine - 10-32 x 5/8 oval head - Cross recess
7 8035122 24 - NUT . . Lock - 10-32 hex.
8 8165664 9 - HINGE . . Door - Incl. pin - Welded to door
9 8182549 3 - WEATHERSTRIP . . Neoprene rubber - Molded
10 8146661 6 - RETAINER . . Weatherstrip - Top and bottom
11 8182628 6 - RETAINER . . Weatherstrip - Left and right
12 171176 102 - SCREW . . Tapping - 6-32 x 3/8 flat head
13 8146716 9 - FILLER . . Hinge - Bolted to frame
14 180077 27 - BOLT .. 5/16-18 x 3/4 hex. head
15 103320 27 - WASHER.. Lock- 5/16
16 8146667 6 - MOULDING . . Door frame - Top and bottom door
17 8182627 2 - MOULDING . . Door frame - Side of door
18 8182626 .4 _ MOULDING . . Door frame - Side of door
19 171482 208 - SCREW . . Tapping - 10-24 x 1/2 rd. head
20 8160817 6 - PLATE ASSEMBLY.. Catch
21 8281501 - 1 DOOR ASY. . . L.S. - Incl. fuse holder 64-13/16 x 19-3/8 x 14 ga.
22 8281502 - 2 DOOR ASY. . . Right side 64-13/16 x 19-3/8 x 14 ga.
23 8324696 - 6 LATCH . . "T" handle
24 155193 - 24 SCREW . . Machine - 10-32 x 1/2 rd. head - Cross recess
25 8035122 - 24 NUT . . Lock - 10-32 hex.
26 8205838 - 9 HINGE . . Door - Incl. pin - Welded to door and cab frame
27 8116542 - A.R. WEATHERSTRIP . . Sponge rubber - 30 ft. roll (42 ft. required)
28 8281304 - 6 RETAINER.. Weatherstrip - Top, bottom 18-1/4 in. long
29 8281506 - 6 RETAINER.. Weatherstrip - L. and R. 62-ll/16in. long
30 171482 - 108 SCREW . . Tapping - 10-24 x 1/2 rd. head
DOOR ASSEMBLY . . Cab Side Below Floor
31 _ _ _ _ A - DOOR ASY. . . Cab side below floor - Prior August, 1959
32 - - - - - B DOOR ASY. . . Cab side below floor - After August, 1959
33 8215198 1 - DOOR ASY. . . Right side 24-1/8 x 19
34 8281250 - 1 DOOR ASY. . . Right side 19-3/4 x 19-3/4
35 8215196 2 - DOOR ASY. . . Left and center 24-1/8 x 22
36 8281561 - 2 DOOR ASY. . . Left and center 24-1/2 x 19-3/4
37 8081840 6 - LOCK ASSEMBLY . . Welded to door
37 8324696 _ 3 LATCH . . "T" handle
38 155193 - 12 SCREW . . Machine - 10-32 x 1/2 rd. head - Cross recess
39 8035122 _ 12 NUT . . Lock - 10-32 hex.
*40 8116542 - A.R. WEATHERSTRIP . . Sponge rubber - 30 ft. roll (23 ft. required)
*41 8281252 - 6 BATTEN.. Weatherstrip - Top, bottom 21-1/4 in. long
*42 8281253 . - 2 BATTEN.. Weatherstrip - L. and R. 16 in. long
*43 8281251 - 4 BATTEN . . Weatherstrip - L. and R. 18-1/2 in. long
44 104066 - 64 RIVET . . 3/16 x 3/8 rd. head
+*45 8297442 - - PANEL ASSEMBLY . . Engine control - See Parts List No. 3238
8182561C, 8281500, 8272202D , 8272202F

A3241 16 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P. L. No. A3241

16

19

Ref. No. 1

37-

9 9 WO

33- 35-

Ref. No. 31

PLATE A3241-9

OCTOBER. 1968 17 A3241


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. NO. A3241 ELECTRICAL CONTROL CABINET

34

PLATE A3241-10

A3241 18 OCTOBER. 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A3242


ELECTRICAL CONTROL CABINET
GP28, GP35, DD35, DDA35, SD28, SD35, SDP28, SDP35 Locomotives
PLATE A3242-1 and 2
Ref. Part Locomotive
No. Number Number Required Description Application
* 1 8340837 A _ _ _ _ _ _ . CABINET .. Elec. control GP28
* 2 8333457 - B - - - . . CABINET .. Elec. control GP35
3 8334235 - - C - . - - . CABINET .. Elec. control (No. 1-2) DD35
* 4 8351102 - - - D - - - - CABINET .. Elec. control (No. 1) DDA35
* 5 8353688 - - - - E - - - CABINET .. Elec. control (No. 2) DDA35
* 6 8350759 - - - - - F - - CABINET .. Elec. control SD28,SDP28
* 7 8345177 - - - - - - G . CABINET .. Elec. control (No. 1) SD35,SDP35
8 8345178 - - - - - - - H CABINET .. Elec. control (No. 2) SD35,SDP35
9 8333093 1 1 - . . 1 . . FRAME ASY. .. Equipment mtg.
9 8334680 - - 1 - 1 - - - FRAME ASY. .. Equipment mtg.
9 8351101 - - - 1 - - - - FRAME ASY. .. Equipment mtg. See Page 8
9 8345426 - - - - - - 1 - FRAME ASY. .. Equipment mtg.
9 8344688 • - • • - - - 1 FRAME ASY. .. Equipment mtg.
10 8340966 1 . _ _ . . _ . PANEL ASY. .. Main control
10 8333262 - 1 - 1 - . . . PANEL ASY. .. Main control
10 8334691 - - 1 - 1 . . _ PANEL ASY. .. Main control See Page 1 1
10 8349905 - - - - - 1 . . PANEL ASY. .. Main control
10 8345763 - - - - - - 1 - PANEL ASY. .. Main control
11 8341310 1 . _ . _
1 . . PANEL ASY. .. Engine control
11 8333377 - 1 - - - 1 - PANEL ASY. .. Engine control See Page 14
11 8353453 " • • 1 - - - - PANEL ASY. .. Engine control
12 8340825 1 . . . . 1 . _ PANEL ASY. .. Fuse, switch
12 8333301 - 1 - 1 . . 1 . PANEL ASY. .. Fuse, switch
12 8334361 - - 1 . . _ . PANEL ASY. .. Fuse, switch See Page 16
12 8353689 - • - - 1 - - - PANEL ASY. .. Fuse, switch
13 8333318 1 1 1 1 1 1 1 _ PANEL ASY. .. Gen. shunt - See P.L. No. 3248
14 8333310 1 1 1 1 1 1 1 . BAR .. Bus - Gen.shunt - 1/2 x 4 x 7-3/4 x 8-5/8
15 8333313 1 1 - - - 1 1 . BAR .. Bus - Gen.shunt - 1/2 x 4 x 11-3/16
15 8334784 - - 1 - 1 - . . BAR .. Bus - Gen.shunt - 1/2 x 4 x 7-1/4
15 8361117 - - - 1 - - - - BAR .. Bus - Gen.shunt - 1/2 x 4 x 7-15/16
16 8237554 1 1 1 1 1 1 1 - PANEL ASY. .. Ammeter shunt - See P.L.No.3249
17 8399648 5 5 5 5 5 2 5 8 CONTACTOR .. Power \
18 8399649 - 1 1 1 1 3 . . CONTACTOR .. Power V See P. L. No. 5424
*19 8407466 1 - - - - . . . CONTACTOR .. Power J
20 8333312 4 4 4 4 4 3 1 4 BAR .. Bus - Upper and lower - Aluminum
*21 8348830 - - - - - 1 - - BAR .. Bus - Lower - Aluminum
22 8332847 1 1 1 1 1 _ . . CONTACTOR .. M.F.S. - FS1JFS4
23 8332078 - 3 3 3 3 . . . CONTACTOR .. M.F.S. - FS1,FS2,FS3 „ PT
*24 8355578 - - - - - 2 . . CONTACTOR .. M.F.S. - FS1.FS2 x .
*25 8349386 - - - - - . 3 . CONTACTOR .. M.F.S. - FS1A,2A,3A No 5408
-
26 8345137 - - - - - - . 3 CONTACTOR .. M.F.S. - FS1B,2B,3B
27 8333308 8 8 8 8 3 3 BUS .. Bar - "S" type - 4-1/8 mounting center
*28 8348316 . 4 BUS .. Bar - Insul. - 9-1/2 mounting center
29 8333309 - 4 4 4 4 - - - BUS .. Bar - Insul. - 30 in. mounting center
30 8344551 - - - - - 3 3 BUS .. Bar - Insul. - 20-1/2 mounting center
31 8205673 1 1 1 1 1 1 1 - CONTACTOR .. Gen.start.aux.- GSA -
See P.L.No.5377
32 8341261 4 4 4 4 4 4 3 3 SWITCH .. Magnetic - See Parts List No. 5426
33 8333316 4 4 4 4 4 - 2 3 BAR .. Bus - Upper conn. - 10-3/4 mtg. center
33 8347669 4 1 BAR .. Bus - Upper conn. - 13-1/2 mtg. center
34 8333315 4 4 4 4 4 2 3 BAR .. Bus - Lower conn. - 10-3/4 mtg. center
34 8347668 - - - - - 4 1 - BAR .. Bus - Lower conn. - 13-1/2 mtg. center

OCTOBER, 1968 A3 242


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part
No. Number Number Required Description
. . . . A B C D E F G H CABINET .. Electrical
35 8411512 3 3 3 3 3 3 2 _ RELAY .. Transition - See Parts List No. 5498 -
Replaces 8245903 and 8267987
36 8340826 1 - - - - 1 - - BAR. .Bus -Relay mtg.- 3/8 x 4 x 26-1/4 - Straight
37 8333314 1 1 1 1 1 1 1 - BAR. .Bus -Term.conn.- 1/2 x 4 x 6-1/4 - Straight
38 8331256 . 1 1 1 1 . 1 . TRANSDUCTOR .. GCT-3
39 8335772 2 2 2 2 2 2 2 - BLOCK .. Insulating
40 8337653 - 1 1 1 1 - 1 - BAR .. Bus - 3/8 x 4 x 26 - Straight
41 8191734 _ . . . . 1 .
1 RELAY .. WhI./slip - WCR,WS25 1 See P.L.
42 8172591 - - - - - 1 1 3 RELAY .. Whl./slip - WSS14,25,36,46 f No. 5353
*43 8213859 - - - - - 2 - - CLEAT .. Cable - 3-1/8 x 1-9/16 opening
*43 8234227 - - - - - 2 - - CLEAT .. Cable - 2-3/4 x 1-3/8 opening
44 8344600 - - - - - - 3 5 CLEAT .. Cable - 2-1/8 x 2-1/8 opening
45 8344601 - . . . - - - 2 CLEAT .. Cable - 3-1/8 x 1-9/16 opening
*46 8213932 - - - - - 2 - - PAD .. Cable cleat - 5-1/4 x 1-1/4 x 11 ga. steel
*47 8350601 - - - - - 1 - - BRACKET ASSEMBLY .. Relay mounting
*47 8345468 - - - - - - 1 - BRACKET ASSEMBLY .. Relay mounting
48 8333071 _ 1 1 1 „ _ _ SWITCH .. Program - Transition
49 8350408 - 1 1 1 - - - CHANNEL .. Switch mounting
*«150 8319071 1 1 1 1 1 1 _ RECTIFIER .. Bat.chrg. - 150 A. I SeeP.L.
*(450 8333841 1 1 1 1 1 1 - RECTIFIER .. Bat.chrg. - 150 A. / No. 6903
*51 8333404 2 2 2 2 2 2 2 - PAD .. Tapping - 8 x 1 x 5 / 8 steel
*52 8350559 3 3 3 3 3 3 3 - CLAMP .. Self clinching ( See P.L.
*53 8350558 1 1 1 1 1 1 1 CLAMP .. Self clinching / No. 9128
#4 8313721 - 1 1 1 - 1 - RECTIFIER .. Bat. field control ~ p,
054 8347606 - 1 1 1 - 1 - RECTIFIER .. Bat. field control M^ ^om
. . . 1NO oyt
55 8314675 1 1 1 1 RECTIFIER .. Bat. field ' "
56 8331212 . 3 3 3 3 . 3 . REACTOR .. Saturable - A.C. - See P.L. No. 6906
57 8331539 - 1 1 1 1 - 1 - CHANNEL ASY. .. Rectifier mounting
*58 8273497 2 2 2 2 2 . . _ TRANSDUCTOR .. Wheel slip - WST23
*59 8333408 2 2 2 2 2 - - - CLEAT .. Cable - 2-3/4 x 1-3/8 opening
*60 8340516 2 - - - - - - - CLEAT .. Cable - 2-3/4 x 1-3/8 opening
*60 8333409 - 2 2 2 2 - - - CLEAT .. Cable - 4 in. x 1-3/8 opening
*61 8333683 - 2 2 2 2 - - - PAD .. Cable cleat - 4-1/2 x 1 x 11 ga. steel
*62 8245293 - 2 2 2 2 - - - PAD .. Cable cleat - 6 x 1 x 1 1 ga. steel
63 8331329 . 1 1 1 1 . . . TRANSDUCTOR .. Field current - FCT5
64 8350409 - 2 2 2 2 - - - CHANNEL ASY. .. Transductor mounting
65 8333410 - 2 2 2 2 - - - CLEAT .. Bus bar mounting
66 8333317 - 1 1 1 1 - - - BAR ASY. .. Bus - Insul.- 14 x 2 x 3/8 aluminum
67 8331100 - 1 1 1 1 - 1 - TRANSDUCTOR .. Gen. voltage - GVT, GVT4
68 8340520 - 1 1 1 1 - - - PLATE ASY. .. Transductor mounting
68 8345916 - - - - - - 1 - PLATE .. Transductor mounting
*69 8234831 . 3 3 3 3 . 2 . TRANSFORMER .. Current and voltage
*70 8319657 1 1 1 1 1 1 1 - RECEPTACLE .. 3 pole female
71 8315714 2 2 2 2 2 2 2 - JACK .. Sequence test
72 8315717 1 1 1 1 1 1 1 - PLATE .. Name - Sequence test jacks
*73 8276674 1 1 1 1 1 . 1 . RESISTOR .. RES - Repl. by two (2) 8398604
*74 8283943 2 2 1 2 - 2 2 - RESISTOR .. RE6,7 - 5/8/8 Ohms - 400 W.
*75 8355854 - - - - - 1 1 - RESISTOR .. RE 10 - Repl. by two (2) 8398604
*76 8139605 . . . . - . 1 . RESISTOR .. RE34 - 50 Ohms - 160 W.
*77 8004587 1 1 1 1 1 1 1 - RESISTOR ASY. .. Battery charging - BC
*78 8206562 2 - - - - - - - RESISTOR .. Mtr.field shunting - MFS12.34
*79 8379319 - 1 - - - - - - RESISTOR .. Mtr.field shunting - MFS12
*80 8379320 - 1 - - - - - - RESISTOR .. Mtr.field shunting - MFS34
*81 8335022 - - 1 - 1 - - - RESISTOR .. Mtr.field shunting - MFS34
*82 8335021 - - 1 1 1 - - - RESISTOR .. Mtr.field shunting - MFS12
*83 8353772 - - - 1 - - - - RESISTOR .. Mtr.field shunting - MFS34

A3 242 OCTOBER, 1968


- M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part
Nn N»mhf>r Number Required Description
A
f\ C D E F G H CABINET .. Electrical control

*84 8387664 1 RESISTOR .. Mtr.field shunting - MFS15


*85 8387665 . . . . . 1 . . RESISTOR .. Mtr.field shunting - MFS23
*86 8345223 . . . . . . 1 . RESISTOR .. Mtr.field shunting - MFSA
*87 8358591 . _ . . . . . 3 RESISTOR .. Mtr.field shunting - MFS4,5,6
*88 8346486 1 . . . . 1 . . RESISTOR ASY. .. Shunt field - SF
*89 8333087 1 1 1 1 - 1 - RESISTOR ASY. .. Shunt field - SF

90 8287378 4 4 4 4 _
3 _ RHEOSTAT .. RH4,6,7,11 50 Ohms - 50 W.
91 8331126 .
1 1 1 1 1 . - RHEOSTAT .. RH5 100 Ohms - 50 W.
92 8221115 _ _
1 1 1 . . . RHEOSTAT .. RH1 1000 Ohms - 75 W.
93 8221116 _
2 1 1 1 . . . RHEOSTAT .. RE2 1500 Ohms - 75 W.
94 8336368 _
1 1 1 1 . . . RHEOSTAT .. RH12 25 Ohms - 100 W.
95 8354134 .
2 2 . . . 2 . RHEOSTAT .. RH30,31 3500 Ohms - 50 W.
*96 8250973 . _ . . . . 2 . RHEOSTAT .. RH1 1000 Ohms - 50 W.
97 8333405 .
1 1 1 1 - 1 - GUARD .. Rheostat cover
98 8333406 .
1 1 1 1 . 1 . GUARD .. Rheostat cover
99 8333142 .
1 1 1 1 . . . PLATE .. Name - Rheostat - 15-5/8 x 1 al.
100 8333144 _
1 1 1 1 . 1 . PLATE .. Name - Rheostat - 12-5/16 x 1 al.
100 8345917 - - - - - - 1 - PLATE .. Name - Rheostat - 8-19/32 x 1 al.

*101 8277744 6 6 6 6 6 6 6 . BOARD .. Term. - 20 pnt. - Screw conn.


*102 8069791 1 1 1 1 1 - 1 2 BOARD .. Term. - 20 pnt. - Screw conn.
*102 8353921 . . . - . 1 - - BOARD .. Term. - 20 pnt. - Screw conn.
*103 8292938 1 1 1 1 1 1 2 2 BOARD .. Term. - 24 pnt. - Faston tab conn.
*104 8114455 . . . . . 1 . . INSULATION.. Board mtg. - 13-3/4 x 2-3/4 x 1/16
*105 8078117 2 2 2 2 2 2 2 - BAR .. Term. conn. - 1-7/8 x .550 x .047
*106 8190586 1 1 1 1 1 1 1 - BAR .. Term. conn. - 3-1/8 x .550 x .047
*107 8283970 . . - . . 1 . BOARD .. Term. - 15 pnt. - Fasten tab conn.
*108 8337044 1 1 1 1 1 1 1 - CLEAT .. Cable - 2 hole - 3-3/4 x 2 x 1/4
*109 8336742 2 2 2 2 2 2 2 - BRACKET .. Cable cleat
*110 8333411 1 1 . _ . . . . CLEAT ..Cable - 7 hole - 7-3/4 x 4-3/4 x 1-1/16
*110 8353512 _ . . 1 . _ . . CLEAT ..Cable - 6 hole - 7-3/4 x 4-3/4 x 1-1/16
*110 8345011 . . . . . 1 1 . CLEAT ..Cable - 7 hole - 7-3/4 x 4-3/4 x 1-1/16
*111 8333412 1 1 . . . - - - CLEAT ..Cable - 11 hole - 8-15/16 x 4-3/4 x 1-1/16
*111 8353511 . . . 1 . . - . CLEAT ..Cable - 4 hole - 9 x 4-3/4 x 1-1/16
*111 8345019 . . . . . 1 1 - CLEAT ..Cable - 11 hole - 8-15/16 x 4-3/4 xl-1/16
*112 8315713 1 1 . 1 - - - - CLEAT ..Cable - 8 hole - 8-1/2 x 5 x 1-1/16
*112 8334594 . . 1 . 1 - - - CLEAT ..Cable - 16 hole - 9 x 8-3/4 x 1-1/16
*112 8350605 . . . - . 1 - - CLEAT ..Cable - 8 hole - 8-1/2 x 5 x 1-1/16
*112 8344547 . - . . . - 1 - CLEAT ..Cable - 3 hole - 8-1/2 x 5 x 1-1/16
*113 8334595 . . 1 . 1 . . . CLEAT ..Cable - 7 hole - 6-1/8 x 4-1/4 x 1-1/16
*114 8334367 . . 1 . 1 . - - CLEAT ..Cable - 4 hole - 5 x 4-5/8 x 1-1/16
*115 8353513 . . . . 1 . - - CLEAT ..Cable - 8 hole - 36-5/8 x 6-5/8 x 1-3/4
*116 8340517 1 . . . . . . - CLEAT ..Cable - 8 hole - 7-1/2 x 4-3/8 x 1-1/16
*116 8337045 . 2 2 2 2 . . . CLEAT ..Cable - 10 hole - 7-1/2 x 4-3/8 x 1-1/16
*116 8350604 . . . . . 2 . - CLEAT ..Cable - 6 hole - 7-1/2 x 4-3/8 x 1-1/16
*116 8358352 - - - - - - 2 - CLEAT ..Cable - 6 hole - 7-1/2 x 4-3/8 x 1-1/16

*117 8340518 1 . . . . _ _ . CLAMP .. Cable - "U" type - 3-5/16 x 3 opg.


*117 8337046 . 3 3 3 3 - - . CLAMP .. Cable - "U" type - 3-5/16 x 2-3/4 opg.
*117 8350603 - - . - - 3 - - CLAMP .. Cable - "U" type - 2-11/16 x 1-7/8 opg.
*117 8345914 . . . . . - 3 2 CLAMP .. Cable - "U" type - 3-5/16 x 2 opg.
*118 8156466 - . . . - - - 6 CLAMP .. Cable - Formed - 4-5/8 x 1/4 steel
*119 8340519 1 . . . . . - . INSULATION .. "U" type - 3-5/16 x 3 opg.
*119 8337047 . 3 3 3 3 - - - INSULATION .. "U" type - 3-5/16 x 2-3/4 opg.
*119 8350602 . . . - - 3 - - INSULATION .. "U" type - 2-11/16 x 1-7/8 opg.
*119 8345915 . . . - - - 3 2 INSULATION .. "U" type - 3-5/16 x 2 opg.
*120 8337048 1 3 3 3 3 3 3 2 INSULATION .. Sheet - 5-5/16 x 1-1/2 x 1/16 fibre
*121 8359068 . . . . . . . 6 INSULATION .. Formed - 4-7/16 x 1/16 fibre
*122 6917133 . . . - - - - 6 INSULATION .. Sheet - 5-1/2 x 1-3/4 x 1/16 fibre

OCTOBER, 1968 A3242


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part
No. Number Number Required Description
. . . . A b C D E F G H CABINET .. Electrical control
*123 8345062 - - - - - - 1 BOARD ASY. .. 3 pnt. > c D , XI ,-,^1
*124 8344835 1 BOARD ASY. ..4 pnt. } See P.L. No. 6703
*125 8344549 - - - . . . 1 . BAR ASSEMBLY .. Terminal connection
*126 8344550 - . - . . . . 1 BAR ASSEMBLY .. Terminal connection
*127 8353349 - - - - - - 3 4 SPACER .. Board asy.- 9/16 I.D.x 1-1/SO.D.x 1 in.lg.
128 8335911 _ _ _ _ „ „ _
8 CAPACITOR .. CA90 thru CA97-1 MFD- 600V.D.C.
129 8349554 - - - - - - - 2 BRACKET .. Capacitor mounting
*130 8370711 1 i „ 1 . 1 1 . BELL .. Alarm - Repl. 8015351 - See P.L. No. 6304
131 8094886 1 i 1 1 1 1 1 1 LAMP .. Medium screw base - 50 W. - 75 V.
*132 8060199 1 i 1 1 1 1 1 . GUARD ASSEMBLY .. Lamp
133 8273218 - - - - - - - 1 FITTING .. Lamp body - Less receptacle
134 8004613 - - - - - - - 1 GLOBE .. Clear glass - Vapor proof
135 8047227 - • - - - - - 1 GUARD .. Globe - Open type
136 8332374 - - - - . . . 1 RECEPTACLE .. Lamp grip
*137 8126880 >^s Re<juired CABLE .. 2-16 AWG. - 25 ft. roll (30 ft. req'd)
138 8295501 _ . 1 _ 1 _ , , AMMETER .. Bat. chrg. - "Red Green Dial"
139 8214188 - - 1 - 1 - - - AMMETER .. Load indicating - 0 to 1500 Amps.
140 8260287 - . 1 . 1 . . - RECEPTACLE .. Female - 2 pole - 74 V.D.C.
141 8280439 - - 1 - 1 - - - COVER .. Receptacle
142 8336359 3 3 .
3 _
3 3 _ FASTENER ASSEMBLY .. See Page 14
*143 9419903 As Required WASHER .. 3/8 conical - Aluminum bus bar mtg.
*144 9419904 As Required WASHER .. 1/2 conical - Aluminum bus bar mtg.
*145 8324100 As Required WEATHERSTRIP .. Rubber - Sold per ft.
*146 8160270 8 8 8 8 8 . - . CONNECTOR .. Half - Clasp type - 1325/24
*147 8137331 - . - . . 8 11 13 CONNECTOR .. Half - Clasp type - 1600/24
*148 8138538 - 4 4 4 4 - - 3 CONNECTOR .. Half - Bolted type - 1100/24
*149 8188705 8 8 8 8 8 . - - CONNECTOR .. Crimp type - 1325/24
*150 8188706 - - - - - 8 - - CONNECTOR .. Crimp type - 1600/24
*151 8240458 As Required CABLE .. 14 AWG. - RH-N thin - 500 feet roll
*152 8283763 As Required CABLE .. 14 AWG. - SRG-D tan - 100 feet roll
*153 8240459 As Required CABLE .. 12 AWG. - RH-N thin - 500 feet roll
*154 8392583 As Required CABLE .. 12 AWG. - SRG-D tan - 100 feet roll
*155 8187789 As Required CABLE .. 8 AWG. - RH-N insl. - 500 feet roll
*156 8187787 As Required CABLE .. 3 AWG. - RH-N insl. - 100 feet roll
*157 8187786 . As Required . . . CABLE .. 325/24 - RH-N insl. - 100 feet roll
*158 8122297 As Required . CABLE .. 2107/30 - RN insl. - 100 feet roll
*159 8187785 As Required . CABLE .. 550/24 - RH-N insl. - 100 feet roll
*160 8206581 As Required CABLE .. 775/24 - RH-N insl. - Sold per foot
*161 8157811 As Required CABLE .. 1100/24 - RH-N insl. - 100 feet roll
*162 8187784 As Required CABLE .. 1325/24 - RH-N insl. - 100 feet roll
*163 8345083 - - - - - As Required CABLE .. 1600/24 - RH-N insl. - Sold per foot

A3242 OCTOBER, 1968


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Dynamic Brake and Extended Range Dynamic Brake Equipment
Ref. Part Number Locomotive
No. Number Required Description Application

- 8340837 A CABINET .. Elect, control GP28


- 8333457 B CABINET .. Elect, control GP35
- 8334235 C CABINET .. Elect, control (No. 1-2) DD35
- 8351102 D CABINET .. Elect, control (No. 1) DDA35
- 8353688 E CABINET .. Elect, control (No. 2) DDA35
- 8350759 F CABINET .. Elect, control SD28,SDP28
- 8345177 G CABINET .. Elect, control (No. 1) SD35,SDP35
- 8345178 H CABINET .. Elect, control (No. 2) SD35,SDP35

For dynamic brake and extended range dynamic brake, the following components are applicable to the above cabinets.

164 8338195 . 1 . . . PANEL ASY. .. Dynamic brake


164 8333397 . 1 . . . PANEL ASY. .. Dynamic brake extended range See
164 8354510 . . 1 . . PANEL ASY. . . Dynamic brake Page 17
164 8346640 . . . 1 . PANEL ASY. . . Dynamic brake
164 8350579 - - - 1 - PANEL ASY. . . Dynamic brake extended range
165 8328962 _ 3 2 2 3 SWITCH .. Magn
*166 8335901 - . 2 ' . SWITCH .. Magn
167 8340579 . 3 . . BAR .. Bus - 2-
168 8333473 . 2 1 . 1 BAR .. Bus - 6
168 8346634 . . . 1 . BAR .. Bus - 5-
169 8318687 . 1 . . . SWITCH .. Brake
170 8318724 . 1 - . . PLATE .. Switch
171 8399648 . 1 1 1 . CONTACTOR .. /er - BK - Replaces 8355672 -
See P. L. No >.4
172 8217490 . 1 . 1 . RESISTOR .. RI 2 Ohms - 550 W.
*173 8276673 . - 1 . . RESISTOR .. RI 2.4/2.4 Ohms - 550 W.
174 8228114 . 1 - 1 - RHEOSTAT .. RH3R 500 Ohms - 75 W.
*175 8315873 . . 1 . . CAPACITOR .. 50 f MFD. - 700 V.D.C.
*176 8337256 . . 1 . . ANGLE .. Capac
*177 8315959 - - 1 - - PAD .. Capacitor
*178 8234831 . 2 . . . TRANSFORMER
*179 8333232 . 1 . . - BRACKET .. Transformer
Tra mounting
*180 8250988 - 2 . - - TRANSDUCTOR Brake current
*181 8333233 - 1 . . . BRACKET ASYASY. .. Transductor mtg. - "U" type
*182 8319725 . 2 . . . CLEAT .. Cable - 4 x 2-3/4 x 1-1/16 - Hardwood
*183 8333474 . 1 . . . CLEAT .. Cable - 4 hole - 7-3/8 x 4-1/4 x 1-1/16 hardwood
*184 8354513 . . 1 . . CLEAT .. Cable - 6 hole - 7-3/4 x 4-1/4 x 1-1/16 hardwood
*185 8346637 . . . 1 . CLEAT .. Cable - 3 hole - 7-3/8 x 4-1/4 x 1-1/16 hardwood
*186 8265930 . 3 . . . CLAMP ASY. . . Mounting - Four (4) 1100/24 cable
*187 8354514 . . 3 . . CLAMP .. "U" type - 7-3/8 x 2-1/4 x 3/16 steel
*188 8346635 . . . 3 - CLAMP .. "U" type - 7-3/8 x 1-1/16 x 3/16 steel
*189 8346805 . . . . 2 CLAMP .. "U" type - 6-7/8 x 1-1/16 x 3/16 steel
*190 6917832 . . 3 . . INSULATION .. Sheet - 7-3/8 x 2 x 1/16 fibre
*191 8354515 . . 3 - . INSULATION .. "U" type - 7-3/8 x 2-1/4 x 1/16 fibre
*192 8346636 . . . 3 . INSULATION .. "U" type - 7-3/8 x 2 x 1/16 fibre
*193 8265931 . . . 3 . INSULATION .. Sheet - 7-3/8 x 4 x 1/16 fibre
*194 8346804 . . . . 2 INSULATION .. "U" type - 6-7/8 x 1-1/16 x 1/16 fibre
*195 8257280 - - - - 2 INSULATION .. Sheet - 6-7/8 x 2 x 1/16 fibre
*196 8345063 _ _ . 1 _
BOARD ASSEM Y .. 4 pnt.
*197 8344836 . . . . 1 BOARD ASSEM Y .. 5 pnt. See Parts List No. 6703
*198 8353349 - - - 4 5 SPACER .. Board
Boan asy. - 9/16 I.D. x 1-1/8 O.D. x 1 in. long
*199 8344483 . . . 1 1 COVER .. Poly-g
*200 9419646 - - - 6 6 SCREW .. Tapping
Tappir - 1/4-20 x 5/8 washer head
*201 9419903 As Required WASHER .. 3/8
*202 - - - - As Required CABLE .. Control
Contro and power - See Page 4
Ref. NDS. 151 to 163

OCTOBER, 1968 A3242


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET

13

Ref. No. 3
PLATE A3242-1

A3 242 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET

Ref. No. 8

PLATE A3242-2

OCTOBER, 1968 A3242


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Electrical Control Cabinet Frame Assembly
PLATE A3242-3and4
Ref. Part Number
No. Number Required Description Locomotive Application

FRAME ASSEMBLY .. Includes Doors


1 8333093 1 FRAME ASY. .. Equip, mtg. GP28,GP35,SD28,SDP28
* 2 8351101 1 FRAME ASY. .. Equip, mtg. DDA35 No.l
* 3 8334680 1 FRAME ASY. .. Equip, mtg. DDA35 No.2 - DD35 No.l and 2
* 4 8345426 1 FRAME ASY. .. Equip, mtg. SD35 No.l - SDP35 No.l
5 8344688 1 FRAME ASY. .. Equip, mtg. SD35 No.2 - SDP35 No.2
CAB AND REAR HOOD SIDE .. Access Doors - See PLATE A3242-3
6 8324910 1 1 2 1 _ DOOR ASY. .. Top - R.S. - 27 x 20-13/16
7 8324911 1 1 . 1 . DOOR ASY. .. Top - Center - 27 x 20-13/16
* 8 8334503 . . 1 . . DOOR ASY. .. Top - L.S. - 27 x 20-13/16
9 8314497 1 1 . 1 . DOOR ASY. .. Center - Left top - 27 x 20-13/16
9 8334529 . . 1 - . DOOR ASY. .. Center - Left top - 27 x 20-13/16
10 8332114 1 1 1 1 . DOOR ASY. .. Center - Left bottom - 24-1/2 x 20-13/16
11 8332111 2 2 2 2 . DOOR ASY. .. Center - 52-1/8 x 20-13/16
12 8332149 3 3 3 3 . DOOR ASY. .. Bottom - 24-1/8 x 20-13/16
13 8358964 . - . . 3 DOOR ASY. .. Rear hood side - 52-1/8 x 20-1/2
14 8324696 14 14 15 14 - LAT :H .. "T" handle
15 8158536 . - . . 6 LOG t ASSEMBLY
16 155193 56 56 70 56 - SCR1 iW .. Machine - 10-32 x 1/2 rd. hd. - Cross recess
17 148041 . . . . 24 SCREW .. Machine - 10-32 x 5/8 oval hd. - Cross recess
SCRJ
18 8035122 56 56 70 56 24 NUT Lock - 10-32 hex.
19 8314503 14 14 16 14 - HIN( .. Door - Incl.pin Welded to door and frame
20 6917713 . . . . 9 HIN( .. Door - Incl.pin Welded to door and frame
21 8206727 6 6 6 6 - HIN( Loose joint - Incl.pin - Welded to bottom door
22 8309353 6 6 6 6 - CLIP .. Half hinge - Welded to frame
23 8344686 . - . - 2 SCREE1 f .. Cabinet - Upper - 30-7/8 x 12-3/4
24 8341583 2 2 . 2 . HANGE il .. Coat hook - Cast aluminum
25 8331091 5 5 6 5 3 PLATE .. Name - "Danger 600 Volts"
26 8331090 1 1 1 1 . PLATE .. Name - "Danger 215 Volts"
27 8315411 1 1 1 1 - PLATE .. Name - "Battery Switch Inside"
ENGINE ROOM SIDE .. Cover Assemblies - See PLATE A3242-4
28 8332478 1 _ . . COVER ?Y. .. Insulated - L.S. - 49-1/4 x 36-1/8
*29 8345419 . 1 . 1 . COVER ASY. .. Insulated - L.S. - 41-5/16 x 36-1/8
*30 8334678 . . 1 . . COVER ASY. .. Insulated - L.S. - 43-3/4 x 36-1/8
31 8332484 1 1 _ 1 . COVER ASY. .. Insulated - 26-5/8 x 18-3/16
*32 8334677 . . 1 . . COVER Sheet - 26-5/8 x 18-3/16
33 8332481 1 1 . 1 . COVER ASY. .. Insulated - 27-5/8 x 17-15/16
*34 8334676 . . 1 . . COVER .. Sheet - 27-5/8 x 17-15/16
35 8332826 1 . _ 1 . COVER ASY. .. Not insulated - 31-9/16 x 28-3/8
*36 8351100 . 1 . . . COVER ASY. .. Not insulated - 31-9/16 x 28-3/8
*37 8334873 . . 1 . . COVER ASY. .. Not insulated - 31-9/16 x 28-3/8
38 8344687 . . . . 1 COVER >Y. .. Not insulated - 31-3/8 x 22-3/8
39 8031902 2 2 2 2 2 HANI .. Cover
40 8344683 _ . _ . 1 COVER .. Sheet - 19-5/8 x 15-3/4
41 8344685 . . . . 2 DOOR ASSEMBLY .. 43-5/8 x 19-13/16
42 8334274 2 2 2 2 - SCREEN .. Cabinet - Upper - 26-1/2 x 20
43 8344686 . . . . 2 SCREEN .. Cabinet - Upper - 30-7/8 x 12-3/4
44 8334275 1 1 1 1 . SCREEN .. Cabinet - Center - 45-9/16 x 26-5/8
45 8331706 1 1 1 1 . CHANNI
CHANNEL ASSEMBLY
46 8331707 1 1 1 1 . ANGLE .. Support - 2 x 2 x 1/8 x 45-3/16 in.lg.- Drilled
47 8319411 4 4 4 4 - CLIP .. en mounting
48 8333115 2 2 2 2 . BRACK! . Screen support
49 8358944 1 1 1 1 - STEM .. se - 1/8 NP.T. - Brass - For 1/4 I.D. hose
*50 8359181 1 1 1 1 - PLATE .. Name - "Filter Compartment Depression"

A3242 8 OCTOBER, 1968


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Ref. No. 1 Ref. No. 5
N) Cab Side PLATE A3242-3 Rear Hood Side
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET

c/
«o S
II
I

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04
w
1

A3242 10 OCTOBER, 1968


E L I C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Main Control Panel Assemblies
PLATE A3242-5

Ref. Part Number


No. Number Required Description Locomotive Application

* 1 8340966 A . . . . PANEL ASY. .. Main control GP28


2 8333262 _ B _ _ . PANEL ASY. .. Main control GP35 - DDA35 No.l
* 3 8334691 _ C . . PANEL ASY. .. Main control DD35 No.l & 2 - DDA35 No.2
* 4 8349905 _ , . D . PANEL ASY. .. Main control SD28,SDP28
* 5 8345763 - - - - E PANEL ASY. .. Main control SD35 & SDP35 No.l

6 8358389 1 . . . PANEL ASY. .. Throttle response , See P.L. No.3245


* 7 8358388 - - - - 1 PANEL ASY. .. Throttle response
* 8 8330790 1 REGULATOR .. Voltage ' See P.L. No.4523
9 8351980 1 1 1 1 REGULATOR .. Voltage
10 8254149 1 2 2 1 - RELAY .. Field shunting - FSA ' See P.L. No.5429
11 8251532 1 1 RELAY .. Transition - TR
12 8333139 1 3 3 1 . BRACKET .. Relay mounting
*13 8253133 1 . - 1 . RELAY .. Field loop - FL
*14 8190872 1 . . 2 . RELAY .. Cut-out - COR.GFR
*15 8188947 1 . . 1 . RELAY .. Shunt field transfer - SFT
16 8272598 . 2 2 . 3 RELAY .. Gen.purp. - FOR,RER See P.L. No.5345
17 8187245 1 3 3 1 3 RELAY .. Gen.purp. - ER,FPC,GFR
18 8174804 2 1 1 2 1 RELAY .. Gen.purp. - ER,FPR
19 8155259 7 5 4 6 3 RELAY .. BRA,FOR,RER,LRC,PCR,FPR

20 8276598 1 2 2 1 1 RELAY .. Time delay - TDB,TDS


*21 8272600 1 . - 1 - RELAY .. Time delay - FSD.ELD See P.L. No.5352
22 8276597 - 1 1 - 1 RELAY .. Time delay - TDL
23 8263270 - 1 1 - 1 RELAY .. Time delay - TLTD • See P.L. No.5499
24 8310197 1 1 1 1 1 RELAY .. No voltage - NVR
*25 8338821 . . . . 1 RELAY .. Fwd. transition - FTRA
26 8291023 1 1 1 . . RELAY .. Voltage sensitive - WS
27 8383122 1 1 1 1 1 RELAY .. Ground - GR - Repl.82 13294 See P.L. No.5498
28 8347433 1 1 3 RELAY .. Interrupter - IR - Repl.8200935
*29 8345136 - - - - 4 RELAY .. Transition - BR,FSA,PR,SPR

30 8327263 „ 1 1 1 _
RELAY .. Micro positioner See P.L. No.5496
*31 8249610 . . . . 3 RELAY .. Aux. line - COR14,25,36 See P.L. No.5434
32 8222035 3 3 3 3 - RELAY .. Wheel slip - WCR,WS13,24 See P.L. No.5394

33 8251126 1 1 1 1 CONTACTOR .. Gen.shunt field - SF [ See P.L. No.5375


33 8340723 1 CONTACTOR .. Gen.shunt field - SF
*34 8342427 1 . . 1 . CONTACTOR .. Bat. field - BF See P.L. No.5432
35 8332661 - 1 1 - 1 CONTACTOR .. Bat. field aux - BFA See P.L. No.5401
*36 8225149 1 1 CAPACITOR .. CA25 1000 MFD - 150 V.D.C.
37 8311501 . 1 1 _ _ CAPACITOR .. CA26 200 MFD - 300 V.D.C.
38 8226342 . 1 1 . 3 CAPACITOR .. CA25,31,32 500 MFD - 200 V.D.C.
*39 8335911 . . . . 3 CAPACITOR .. CA33, 34,35 1 MFD - 600 V.D.C.
40 8215394 1 1 1 1 3 BRACKET .. Capacitor mounting
41 8311554 - 1 1 - - BRACKET .. Capacitor mounting
*42 8319247 - - - - 1 BRACKET .. Capacitor mounting
43 8276560 2 4 4 2 6 TAB .. Connection

*44 8289500 1 _ . „ . SENSITOMETER .. Wheel slip


45 8350079 . 1 1 - 1 LIMITER .. Power - PLS
*46 8344979 As Required PLUG .. Plastic - No. 6
*47 8344980 As Required PLUG .. Plastic - No. 8
*48 8344981 As Required PLUG .. Plastic - No. 10
*49 8344982 As Required PLUG .. Plastic - No. 1/4

OCTOBER, 1968 11 A3242


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
- - - - - A B C D E PANEL ASSEMBLY .. Main control

*50 8276577 1 _ . . . RESISTOR .. RE25 1500/1500 Ohms


51 8322518 - 1 1 - - RESISTOR .. RE25 100/1500/1500 Ohms
*52 8349880 - - - 2 - RESISTOR .. RE24, 25 10 Ohms
*53 8225410 1 - - 1 - RESISTOR .. RE26 300/300/300 Ohms
54 8331625 - 1 1 - - RESISTOR .. RE26 (2) 10000/15000 Ohms
55 8332061 2 2 2 3 - RESISTOR .. RE27, 28, 29 6000/3000/2000 Ohms
*56 8345162 - - - - 1 RESISTOR .. RE27 10000/6000/5000 Ohms
57 8336364 - 1 1 - - RESISTOR .. RE28 500/500/25 Ohms
*58 8345164 - - - - 1 RESISTOR .. RE28 12000/7000 Ohms
*59 8288717 1 . - - - RESISTOR .. RE29 14 Ohms
*60 8345170 . . - - 1 RESISTOR .. RE29 500/500 Ohms
61 8293402 1 1 1 - - RESISTOR .. RE30 35/35 Ohms
*62 8349883 - - - 1 - RESISTOR .. RE30 300 Ohms
*63 8206938 1 . . - - RESISTOR .. RE31 - Use with Ref.No. 81 1000 Ohms
64 8336366 . 1 1 . - RESISTOR .. RE31 250/500/75 Ohms
*65 8349390 . . - - 1 RESISTOR .. RE31 500/125/50 Ohms
66 8290899 1 - - - - RESISTOR .. RE32 250/1500/400 Ohms
67 8330123 . 1 1 - - RESISTOR .. RE32 250/600 Ohms
*68 8349747 . . . 1 - RESISTOR .. RE32 10/275/275 - (3) 275 Ohms
69 8349391 . - - - 1 RESISTOR .. RE32 500/500 Ohms
*70 8260224 1 . - 1 - RESISTOR .. RE33 4 Ohms
71 8331155 . 1 1 - - RESISTOR .. RE33 75/50/100 Ohms
*72 8227212 5 . - - - RESISTOR .. RE35, 36, 37, 39 275 Ohms
73 8347777 . 1 1 - - RESISTOR .. RE35 10/10/2500 - 275/275/100 - (3) 275 Ohms
*74 8349498 . . - - 1 RESISTOR .. RE35 (3) 275 - (3) 275 Ohms
*75 8342683 1 . - - - RESISTOR .. RE38 200 Ohms
*76 8290343 1 . - - - RESISTOR .. RE40 6500 Ohms
*77 8349497 - . - - 1 RESISTOR .. RE40 500/10/10 - (3) 10 Ohms
*78 8239506 1 . . - - RESISTOR .. RE41 10 Ohms
*79 8239505 1 . - - - RESISTOR .. RE56 100 Ohms
80 8351625 - 1 - - - RESISTOR .. RE75 275/275 Ohms

*81 8165367 1 _ _ . . SLIDER .. Contact band - Applicable to Ref. No. 63


*82 8333140 1 . - - - BRACKET .. Res. mtg. - Appl. to Ref. Nos. 72, 75, 76 & 78
*83 8358072 1 - - - - BRACKET .. Res. mtg. - Appl. to Ref. No. 72

84 8318071 _ 2 2 _ 2 RHEOSTAT .. RH8, 9 150 Ohms


85 8228114 . 1 1 - 1 RHEOSTAT .. RH10 500 Ohms
86 8287379 . 1 1 - 1 RHEOSTAT .. RH20 1500 Ohms
87 8287378 . 1 1 - - RHEOSTAT .. RH21 50 Ohms
*88 8331126 . . - - 1 RHEOSTAT .. RH21 100 Ohms
89 8333145 . 1 1 - 1 BRACKET .. Rheostat mounting - RH8, 9
90 8333234 - 3 3 - 3 BRACKET .. Rheostat mounting - RH10, 20, 21
91 8333143 . 1 1 - 1 PLATE .. Name - Extended range dynamic brake
92 8336739 . 1 1 - 1 PLATE .. Name - "RH10 DBR"
93 8336729 . 1 1 - 1 PLATE .. Name - "RH20 Field Loop"
94 8333235 - 1 1 - 1 PLATE .. Name - "MCO - RH21"

95 8331019 2 6 6 . 3 RECTIFIER .. Encapsulated - Red - CR1, 2, 3, 4, 5, 8


96 8301253 . 1 1 - - RECTIFIER .. Encapsulated - Black - CR9
97 8276617 10 7 6 10 12 RECTIFIER .. (1) 5 selenium plates - CR1 1,34,37,38,40 thru 43
98 8178412 . 1 1 - 1 RECTIFIER .. (1) 5 selenium plates - CR11
99 8344794 1 4 4 - 2 RECTIFIER .. Suppression - 10 plate - CR12 thru 15
100 8249693 1 2 1 1 1 RECTIFIER .. (1) 5 selenium plates - CR25, 28
101 8158951 2 1 1 2 1 RECTIFIER .. (1) 5 selenium plates - CR27, 28
102 8333132 2 3 2 1 3 RECTIFIER .. (2) 5 selenium plates - CR26, 28, 29
103 8333131 1 1 1 1 2 RECTIFIER .. (4) 5 selenium plates - CR30, 46
104 8297505 . 4 4 - 3 RECTIFIER .. (1) 10 selenium plates - CR31, 32, 33, 34
*105 8297506 . . . - 1 RECTIFIER .. (1) 10 selenium plates - CR34
106 8333141 - 1 1 - 1 BRACKET .. Rectifier mounting - Applicable to Ref. No. 99

A3242 12 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part No.
No. Number Req. Description
- - - - - A-E PANEL ASSEMBLY .. Main control
*107 8187790 A.R. CABLE ..' 14 AWG. - RH-N insl. - 500 feet roll (25 ft. required)
*108 8240458 A.R. CABLE .. 14 AWG. - RH-N thin - 500 feet roll (380 ft. required)
*109 8283763 A.R. CABLE .. 14 AWG. - SRG-D tan - 100 feet roll (260 ft. required)
*110 8187791 A.R. CABLE .. 12 AWG. - RH-N insl. - 500 feet roll (10 ft. required)
*111 8392583 A.R. CABLE .. 12 AWG. - SRG-D tan - 100 feet roll (18 ft. required)

85^ 93 -x 92-\ 54^ 55 99 H06 r-99 ,-95 /-96 /-73 43

ccs?jl UN __/

"iT-Tf ^ "•* \ J "CK1 T<^


-J* 1-4, ^

33-- 26^ 35 -^ 97^ 103 -^ 100 97 ^-102^ 101

Ref. No. 2

PLATE A3242-5

OCTOBER, 1968 13 A3242


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Engine Control Panel Assemblies
PLATE A3242-6
Ref. Part Number Locomotive
No. Number Required Description Application

1 8341310 1 _ „ PANEL ASY. .. Engine control GP28,SD28,SDP28


* 2 8333377 - 1 - PANEL ASY. .. Engine control GP35,SD35 and SDP35 No. 1
* 3 8353453 - - 1 PANEL ASY. .. Engine control DDA35 No. 1

4 8330988 1 1 1 SWITCH .. Rotary - Isolation


5 8346425 1 1 1 SWITCH .. Rotary - Fuel prime - Engine start
6 6923315 1 1 1 SWITCH .. Rotary - Unit selector
7 8243533 1 1 1 SWITCH .. Rotary - Headlight control
8 8287557 1 1 1 SWITCH .. Rotary - Signal light
9 8336232 1 - - SWITCH .. Rotary - Traction motor cut-out selector
*10 8348980 - 1 1 SWITCH .. Rotary - Traction motor cut-out selector

11 8330137 6 6 4 SWITCH .. Slide button - Lights


12 8272346 2 2 2 SWITCH .. Push button - Engine stop - Emergency fuel cut-off
13 8230431 1 1 1 SWITCH .. Push button - Ground reset
14 8265676 1 . . SWITCH .. Push button - Traction motor cut-out
*15 8352151 - 1 1 RETAINER .. Switch - Applicable to Ref. No. 10

16 8140357 4 5 5 LAMP .. Single contact bayonet base - 6 Volts


17 8287292 4 5 5 HOLDER .. Lamp and lens mounting - Single contact bayonet base
18 8287291 1 1 1 LENS .. Red
19 8331057 1 2 2 LENS .. White
20 8331058 1 1 LENS .. Blue
21 8331059 1 1 LENS .. Amber
22 8295501 1 1 AMMETER.. Battery charge - "Red- Green Dial"- 75 MV.- 0 - 75 MV.
23 8260287 1 1 RECEPTACLE .. Female - 2 pole - 74 V.D.C.
24 8315299 1 1 SEAL .. Receptacle
25 8205116 1 1 BREAKER .. Circuit - Water cooler - S.P. - 15 A. - 74 V.
26 8255808 1 1 BREAKER .. Circuit - Toilet heater - D.P. - 30 A. - 74 V.
27 8322949 1 . . BOLT .. Machine - 1/4-20 x 1/2 hex. head - Drilled
28 8035144 1 - - NUT .. Lock - 1/4-20 hex.
The following component parts Ref. Nos. 29 thru 51 are applicable to Ref. Nos. 1 thru 3.
29 8337005 1 HINGE .. Panel - 27-7/8 x 1-15/16 in.
30 8291901 1 PLATE .. Name - "Emergency Fuel Cut-Off Push Button"
31 8164049 1 SEAL ASY. .. Wire - Applicable to Ref. Nos. 9 and 10
32 156963 4 SCREW .. Machine - 10-24 x 1/2 oval head - Cross recess
33 155338 16 SCREW .. Machine - 1/4-20 x 1/2 rd. head - Cross recess
34 155113 8 SCREW .. Machine - 10-24 x 1/2 rd. head - Cross recess
35 157070 12 SCREW .. Machine - 10-32 x 1/2 oval head - Cross recess
36 156634 6 SCREW .. Machine - 6-32 x 1/4 oval head - Cross recess
37 155043 2 SCREW .. Machine - 8-32 x 1/2 rd. head - Cross recess
38 154942 3 SCREW .. Machine - 4-40 x 1/2 rd. head - Cross recess
39 120423 16 WASHER .. Lock - 1/4 - Internal tooth
40 120391 4 WASHER .. Plain - No. 10
41 120392 16 WASHER .. Plain - 1/4
42 121801 4 WASHER .. Lock - No. 10 - Internal tooth
43 138530 2 WASHER .. Lock - No. 8 - Internal tooth
44 131015 2 WASHER Plain - 3/16
45 8035114 3 NUT .. Lock - 4-40 hex.
46 8035123 4 NUT .. Lock - 10-24 hex.
47 113277 5 RIVET .. Hinge mounting 3/16 O.D. x 5/16 in. long - Flat head
+48 8336359 3 FASTENER ASSEMBLY .. Engine control panel
+49 8336356 3 FASTENER .. Receptacle type
+50 8336358 3 RING .. Locking
+51 8336357 3 RECEPTACLE .. Includes retaining nut

A3242 14 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

V. L. No. A3242
ELECTRICAL CONTROL CABINET

33

12

UNIT SELECTOR
SWITCH

29

Ref. No. 1

Ref. No. 48
PLATE A3242-6

OCTOBER, 1968 15 A3 242


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Fuse and Switch Panel Assembly
Ref. Part Number
No. Number Required Description
•3.R-, 3fi -^37^,35^ r34 ,-39/-35 ,-34
* 1 8340825 1 . . . PANEL ASY. .. Fuse, switch 5i \
GP28,SD28,SDP28 '3l5 \| \\\\ / / 1
* 2 8334361 - 1 - - PANEL ASY. .. Fuse, switch ^x \^\.\ \. x\\ Ly f
26 ]r3ir3|5r3|;VUt/ 71
DD35 ^C >\ . ii W 'jt'-iaS r - - i'
* 3 8353689 - - 1 - PANEL ASY. .. Fuse, switch r
4 8333301 . . . 1
Cab. no. 2 DDA35
PANEL ASY. .. Fuse, switch
29

I9
\ TJ~-^-^~—^~~^_r~~~iios
^5^53
^\ ^^L pr^
x >t——— -^~30 *

Cab no. 1 GP35, DDA35, 25—— I^J^Ha


SD35,SDP35 |g _ J _ & n j d-3 og^o
_ ^•Affl ^KV I2
5 8348221 1 _
1 PLATE .. Name - Brkr. 17-^
32
* 6 8348222
7 8333472
8 8068472
-
-
1
1
1
1
1
-
1
.
1
1
PLATE .. Name - Brkr.
PLATE .. Name - Warning
RECEPTACLE .. Lamp 28^/
vS'.y i f^^ *
24^ /VJS/i———1
/

/ 7 1 \\^
Vr V ^^ 7

QAQ'7QQ7
9 5Uo /oo / 1 1 1 1 BUSHING .. Insulating 23 /,„_,———————
10 8088358 1 1 1 1 NUT .. Insulating 21 - / / /' \ \
/j4 i-27 K33 ^28 H 1
11 8280179 1 1 - 1 BAR .. Copper bus
12 8112684 2 2 2 2 CONTACT .. Fuse test
PLATE A3242-7
*13 8340824 1 . . . PANEL .. Equipment mtg. - 23-7/8 x 19-1/2 x 1/2 - Phenolic
14 8333300 . 1 1 1 PANEL .. Equipment mtg. - 23-7/8 x 19-1/2 x 1/2 - Phenolic
15 8347970 1 . . 1 PLATE .. Breaker mtg. - 14-31/32 x 3-5/8 x 11 ga. steel
*16 8347971 - 1 1 - PLATE .. Breaker mtg. - 14-31/32 x 3-5/8 x 11 ga. steel

17 8004548 1 1 1 1 FUSE .. Auxiliary generator field 30 Amp. - 250 Volts


18 8004546 1 1 1 1 FUSE .. Alternator field 60 Amp. - 250 Volts
19 8152419 . 2 2 2 FUSE .. Battery field (Dual elem.) 60 Amp. - 250 Volts
*20 8004570 1 - - - FUSE .. Battery field 80 Amp. - 250 Volts
21 8004544 1 . . 1 FUSE .. Aux. generator 150 Amp. - 250 Volts
*22 8127051 - 1 1 - FUSE .. Aux. generator (Dual elem.) 150 Amp. - 250 Volts
23 8060582 1 1 1 1 FUSE .. Starting 400 Amp. - 250 Volts
24 8280184 2 2 2 2 HOLDER ASY. .. Fuse 0- 30 Amp. - 250 Volts
25 8280183 2 2 2 2 HOLDER ASY. .. Fuse 31-60 Amp. - 250 Volts
26 8280180 2 4 4 4 HOLDER ASY. .. Fuse 61-100 Amp. - 250 Volts
27 8280181 2 2 2 2 HOLDER ASY. .. Fuse 101-200 Amp. - 250 Volts
28 8280182 2 2 2 2 HOLDER ASY. .. Fuse 201-400 Amp. - 250 Volts
29 8313649 - 1 1 1 DISCONNECT .. Fuse - Bat. field
30 8172209 1 1 1 SWITCH .. Toggle - Fuse test - S.P.- S.T. 6 Amp. - 125 Volts
31 8280178 1 1 1 SWITCH .. Knife - Ground - SJP.- S.T 30 Amp. - 125 Volts
32 8280185 1 - 1 SWITCH .. Knife - Bat. - DP.- S.T. 400 Amp. - 250 Volts
33 8118495 1 1 1 SHUNT .. Bat. charging ammeter 300 Amp. - 75 MV.
34 8205116 2 1 2 BREAKER .. Circuit - SP. - 15 A. - A.T.C. & OS - Fuel pump
35 8205114 2 1 3 BREAKER .. Circuit - S.P. - 30 A. - Hdlt. - Cab. htr. - Turbo pump
36 8255808 1 - - 1 BREAKER .. Circuit - D.P. - 30 A. - Lights
378357914 1 1 1 1 BREAKER .. Circuit - 3 P. - 30 A. - Local control
388297269 1 - - 1 BREAKER .. Circuit - DP. - 40 A. - Control
398292841 . 1 1 1 GUARD .. Circuit breaker
+*408116330 1 1 1 1 LAMP .. Double contact bayonet base - 15 Watt - 75 Volts

A3 242 16 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET
Dynamic Brake and Dynamic Brake Extended Range Panel Assemblies
23- 25- 27

Ref. No. 3
PLATE A3242-8

Ref. Part Number


No. Number Required Description
* 1 8338195 A . _ . . PANEL ASY. .. Dyn. brake 1 GP35.DD35
2 8333397 - B - - - PANEL ASY. .. Dyn. brake extended range 1 DDA35 No. 1 and 2
3 8354510 - - C - - PANEL ASY. .. Dyn. brake SD28.SDP28
* 4 8346640 - - - D - PANEL ASY. .. Dyn. brake SD35 - SDP35 No. 1
* 5 8350579 • - - - E PANEL ASY. .. Dyn. brake extended range SD35 - SDP35 No. 1
* 6 8338193 1 - . 1 . PANEL ASY. .. Equipment mounting - 28-3/4 x 21
7 8338219 - 1 - - - PANEL ASY. .. Equipment mounting - 28-3/4 x 21
8 8354516 - 1 - - PANEL ASY. .. Equipment mounting - 28-3/4 x 21
* 9 8350580 - - - - 1 PANEL ASY. .. Equipment mounting - 28-3/4 x 20-7/8
10 8322378 1 1 . . . RELAY .. Brake - BR
11 8251532 . . 1 . . RELAY .. Brake - BR | See P. L. No. 5429
12 8188947 1 1 . 1 1 RELAY .. Shunt field transfer - SFT .,
13 8157086 . . 1 . . RELAY .. Field loop } See P. L. No. 5345
14 8155259 - - 1 . - RELAY .. Bat. field aux. - BFA ;
15 8277235 1 1 1 1 1 RELAY .. Voltage sensitive - BWR
16 8361776 1 RELAY .. Transition - Repl. 8285649 } See P. L. No. 5498
17 8327263 - 4 1 - 4 RELAY .. Micropositioner - BPR,DRR,IRR,LPR,LOR
18 8331302 1 1 - 1 1 RELAY .. Micropositioner - DBR
19 8276598 - 1 - - 1 RELAY .. Time delay - TOP See P. L. No. 5352
20 8333139 1 1 1 - - BRACKET .. Relay mounting - Applicable to Ref. Nos. 10 and 11
21 8305972 - - 1 - - REGULATOR .. Dyn. brake - DBR See P. L. No. 4508

OCTOBER, 1968 17 A3242


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3242
ELECTRICAL CONTROL CABINET

Ref. Part Number


No. Number Required Description
- 8338195 A - - . . PANEL ASY. .. Dynamic brake
- 8333397 - B - . . PANEL ASY. .. Dynamic brake extended range
- 8354510 - - C . . PANEL ASY. .. Dynamic brake
- 8346640 - - . D - PANEL ASY. .. Dynamic brake
- 8350579 - - - - - E PANEL ASY. .. Dynamic brake extended range
*22 8313716 1 . _ 1 1 RESISTOR .. RE60 115 Ohms
23 8318020 . 1 . . . RESISTOR .. RE60 500/25000/115 Ohms
24 8255415 - - 2 . . RESISTOR .. RE60, 61 115/115/115 Ohms
25 8331626 1 1 - 1 1 RESISTOR .. RE61 4000/4000 Ohms
*26 8349455 1 - - . . RESISTOR .. RE62 150/35 Ohms
27 8349453 - 1 . . . RESISTOR .. RE62 150/150/35 Ohms
28 8265653 . . 1 . . RESISTOR .. RE62 115/115 Ohms
*29 8346797 . . . 1 . RESISTOR .. RE62 6000 Ohms
*30 8251075 . . . . 1 RESISTOR .. RE62 100 Ohms
31 8349454 . 1 . . . RESISTOR .. RE63 150/50/50 Ohms
32 8236886 . . 1 . . RESISTOR .. RE63 -Used with Ref. No. 43 10000 Ohms
*33 8350430 - - - . 1 RESISTOR .. RE63 6000/100/250 Ohms
*34 8136481 1 . . 1 . RESISTOR .. RE64 200 Ohms
35 8336367 . 1 . - 1 RESISTOR .. RE64 200/50/100 Ohms
36 8331627 . . 1 . . RESISTOR .. RE64 10000/15000 Ohms
*37 8347793 1 . . . . RESISTOR .. RE65 500/1500/650 - 500/3500/15000 Ohms
38 8347774 - 1 - 1 1 RESISTOR .. RE65 - See P.L. No. 6902, Page 3, Ref. No. 27
39 8340580 - - 1 - . RESISTOR .. RE65 250/50/100 Ohms
40 8161181 - . 1 . . RESISTOR .. RE66 500 Ohms
*41 8261269 . . . . 1 RESISTOR .. RE66 7500/7500 Ohms
42 8313717 . . 3 . . RESISTOR .. RE70, 71, 72 2500 Ohms
43 8374108 - - 1 - - SLIDER .. Contact band - Applicable to Ref. No. 32
44 8331019 . 2 . . 2 RECTIFIER .. Encapsulated - Red - CR6,7
45 8331290 1 1 - 1 1 RECTIFIER .. Encapsulated - Black - CR60
46 8297505 1 1 1 1 - RECTIFIER .. (1) 10 selenium plates - CR61
*47 8333131 . . . . 1 RECTIFIER .. (4) 5 selenium plates - CR61
48 8178412 - 2 1 - - RECTIFIER .. (1) 5 selenium plates - CR62, 63
49 8276617 - - 1 - . RECTIFIER .. (1) 5 selenium plates - CR63
50 8331020 1 1 - 1 1 ZENER ASSEMBLY .. Encapsulated - Zl
51 8324732 1 1 - 1 1 ZENER ASSEMBLY .. Encapsulated - Z2
52 8324877 - - 1 - - ZENER ASSEMBLY .. Encapsulated - Z60
53 8332029 1 1 _
1 1 CAPACITOR .. CA60 50 MFD - 300 V.D.C.
54 8301283 . 3 . _ 3 CAPACITOR .. CA61, 62, 63 4 MFD - 200 V.D.C.
*55 8315873 1 1 1 1 1 CAPACITOR .. CA64 50 MFD - 700 V.D.C.
56 8337257 1 1 - 1 1 BRACKET. .. Capacitor mounting - Applicable to Ref. No. 53
57 8319247 - 1 - - 1 BRACKET .. Capacitor mounting - Applicable to Ref. No. 54
58 8276560 2 8 . 2 8 TAB .. Connection
*59 8337256 1 1 1 1 1 ANGLE .. Capacitor support - 2 x 2 x 1 / 4 x 3 - 1 / 4
*60 8315959 1 1 1 1 1 PAD .. Capacitor fastener - 3-1/4 x 1 x 11 ga. steel
*61 8344982 As Required PLUG .. Plastic - 1/4
*62 8240458 As Required CABLE .. 14 AWG - RH-N thin - 500 ft. roll - (35 ft. required)
*63 8283763 As Required CABLE .. 14 AWG - SRG-D tan - 100 ft. roll - (42 ft. required)
*64 8187791 As Required CABLE .. 12 AWG - RH-N insl. - 500 ft. roll - (6 ft. required)
*65 8392583 As Required CABLE .. 12 AWG - SRG-D tan - 100 ft. roll - (15 ft. required)

A3242 18 OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. E3244


ELECTRICAL CONTROL CABINET
DDA40X Locomotive
PLATES B3244-1.2 and 3
Ref. Part N 0.
No. Number R«'<!• Description
1 8423302 A .
CABINET ASSEMBLY .. No. 1 Electrical control - Dyn. Brake Ext. Range
*2 8425526 B CABINET ASSEMBLY .. No. 2 Electrical control - Dyn. Brake Ext. Range
3 8425004 1 - FRAME ASSEMBLY .. Equipment mounting - See Page 31
4 8425527 - 1 FRAME ASSEMBLY .. Equipment mounting - See Page 38
5 . . . . - - MODULE ASSEMBLY .. Circuit - See Page 40
6 8424307 1 1 PANEL ASY. .. Annunciator - See Page 42 - Repl. by 8439489
7 8424864 1 . PANEL ASSEMBLY .. Circuit breaker - See Page 57
8 8425533 . 1 PANEL ASSEMBLY .. Circuit breaker - See Page 57
9 8424086 1 . PANEL ASSEMBLY .. Engine control - See Page 53
no 8425530 - 1 PANEL ASSEMBLY .. Engine control - See Page 53
11 8419970 1 . PANEL ASSEMBLY .. Fuse and switch - See Page 65
12 8425529 - 1 PANEL ASSEMBLY .. Fuse and switch - See Page 65
13 8424967 1 . PANEL ASSEMBLY .. Main control - See Page 44
14 8425528 . 1 PANEL ASSEMBLY .. Main control - See Page 44
15 8422983 1 1 PANEL ASSEMBLY .. Reset delay - CIRD - See Page 46
16 8423739 1 PANEL ASSEMBLY .. Resistor
17 8276673 1 RESISTOR ASY. .. RE1 - Fixed tube - 2.4/2.4 Ohms - 550 Watts
18 8399938 1 RESISTOR .. RE3 - Fixed tube - 4.8 Ohms - 400 Watts
19 8398604 1 RESISTOR .. RE4 - Fixed tube - 2000/2000 Ohms - 300 Watts
20 8283943 1 RESISTOR .. RE9 - Adj. tube - 5/8/8. Ohms - 400 Watts
21 8411480 1 RESISTOR .. RE12 - Fixed tube - 250 Ohms - 50 Watts
22 8283943 2 - RESISTOR .. Headlight - RE6.RE7 - Adj. tube 5/8/8 Ohms - 400 Watts
23 8004587 1 - RESISTOR .. Battery charging - BC
24 8416134 5 5 CONTACTOR .. Power - B f If2f3 f4 - Repl. by 8458534 - See P.L. 5422
*25 8424738 5 5 CHUTE ASSEMBLY .. Arc
*26 8424739 5 5 CONTACT .. Main movable
*27 8424740 15 15 CONTACT .. Main stationary
*28 8424741 5 5 COIL .. Magnet - Resistance 120 Ohms
*29 8424742 5 5 INTERLOCK ASSEMBLY .. Auxiliary
*30 8424743 5 5 MOULDING .. Main support
31 8330937 2 2 CONTACTOR .. Generator field - GFA,GFC - See P.L. 5401
32 8400143 1 1 CONTACTOR .. Generator field decay - GFD - See P.L. 5377
33 8363270 2 . CONTACTOR .. Starting auxiliary - STA1.STA2 -See Pi. 5432
34 8415485 2 - CONTACTOR .. Starting - ST 1 ,ST2 - See Pi. 5377
35 8423378 1 - BAR .. Copper bus - Upper - 6-3/4 x 1 x 1/8 - "U" type - For Ref. 34
36 8423377 1 - BAR .. Copper bus - Lower - 6-3/4 x 1 x 1/8 - Flat type - For Ref. 34
37 8416135 4 4 INTERRUPTER ASY. .. Circuit - C1,C2,C3,C4 - 1200 Amps. - 1500 Volts
38 8425064 8 8 CHUTE ASSEMBLY .. Arc
39 8425065 4 4 INTERRUPTER .. Circuit - Less arc chute
40 8425066 4 4 COIL .. Magnet - Resistance - 13.5 Ohms
41 8423375 1 1 BAR .. Copper bus - 11-1/4 x 3 x 3/8 in.
42 8423373 1 1 BAR .. Copper bus - 15-1/2 x 3 x 3/8 in.
43 8428858 2 2 INSULATION .. Sheet - 18-1/8 x 16-1/8 x 1/8 in. - Polyglass
44 8428854 4 4 INSULATION .. Angle - 19-3/16 x 2 x 1-1/8 x 1/8 in. - Polyglass
45, 8428856 3 3 INSULATION .. Angle - 16-7/8 x 5-21/32 x 1-7/16 x 5/32 in. - Polyglass
46 8431643 1 1 INSULATION .. Angle - 16-7/8 x 3 x 1-7/16 x 5/32 in. - Polyglass
47 8298162 1 1 BOARD .. Terminal - 4 Point - Fasten tab connections
48 8423392 2 2 BOARD .. Terminal - 6 Point - Fasten tab connections
49 8287076 12 12 BOARD .. Terminal - 12 Point - Fasten tab connections
50 8259782 2 2 BOARD .. Terminal - 12 Point - Screw terminal connections
51 8114455 2 2 INSULATION .. Board mtg. - 13-3/4 x 2-3/4 x 1/16 in.- Fibre.- For Ref.50
52 8078117 1 1 BAR .. Copper bus - 1-7/8 x .550 x .047 - For Ref. 50

OCTOBER, 1981 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO.E3244
ELECTRICAL CONTROL CABINET
Ref. Part N 0.
No. Number R eq. Description
- . . . . A B CABINET ASSEMBLY .. Electrical control
53 8420705 1 SWITCH .. Load test - 2 Pole
54 8420573 3 3 SWITCH .. Ground check - 10 Pole
55 8416138 2 2 SWITCH ASSEMBLY .. Motor operated - MB,RV x
56 8422927 8 8 SWITCH .. Module 1 See P.L.
57 8424356 2 2 TUBE ASSEMBLY .. Support ( 5421
58 8422928 2 2 MOTOR .. Module J
59 8423083 6 6 BAR ASSEMBLY .. Copper bus - 11-3/4 x 3-21/32 x 2 x 3/8 in.
60 8423087 6 6 BAR ASSEMBLY .. Copper bus - 10-1/4 x 2 x 3/8 in.
61 8425871 6 6 BAR .. Copper bus - 90° Angle - 2-1/2 x 2-1/4 x 1-7/8 x 1/4 in.
62 8428857 4 4 INSULATION .. Sheet - 5-13/16 x 5-1/2 x 1/8 in. - Red polyglass
63 8428847 4 4 BRACKET .. Insulation mtg. - "U" Type - 6-1/2 x 2-7/16 x 3/4 x 1 1 Ga.
64 8175649 1 1 WIRE .. Seal - Includes lead
65 8422173 1 1 SIMULATOR ASSEMBLY .. Motor temperature
66 8422174 1 1 DETECTOR .. Resistance temperature
67 8221444 1 1 SHUNT .. 1000 Amp. - 50 MV
68 8423370 1 1 PAD .. Shunting mounting
69 8423369 1 1 BAR .. Copper bus - 5-3/4 x 3 x 1/4 in.
70 8423368 1 1 BAR .. Copper bus - 90° angle - 5-3/4 x 3 x 2-1/4 x 1/4 in.
71 8423367 2 2 BAR .. Copper bus - 90° angle - 3-1/4 x 2-1/2 x 2 x 1/4 in.
72 8423379 1 1 BAR .. Copper bus - Gen. shunt - 90° angle - 13-1/2 x5x 3-1/2 x 1/2 in.
73 8424685 1 1 INSULATOR .. Gen. shunt bus bar mtg. - 6 x 3-1/2 x 3-1/2 in.
74 8423444 29 29 INSULATOR .. Molded polyester - Inch (2) 3/8-16 Inserts
75 8425200 1 1 PLATE .. Insulator mounting - 7-1/4 x 5-1/2 x 3/16 in.
76 8422682 4 4 TRANSDUCTOR .. Wheel slip - WST-12,WST-14,WST-23,WST-34
77 8423376 8 8 BAR ASY. .. Insulated copper bus - 90° angle - 7-1/8 x 4-1/8 x 1-1/2 x 1/2 in.
78 8423444 8 8 INSULATOR .. Molded polyester - Incl. (2) 3/8-16 Inserts
79 8422753 1 1 TRANSDUCTOR .. BCT
80 8422982 2 2 TRANSDUCTOR .. ELT,FCT
81 8351993 2 2 TRANSFORMER .. GPT1,GPT2
82 8428855 1 INSULATION .. Channel - 1 1-1/2 x8x 1-7/16 x 5/32 in. - Red polyglass
83 8428848 1 BRACKET .. Insulation mounting - 5-7/8 x 1 x 3/4 x 11 Ga.
84 8234831 1 TRANSFORMER .. T4
485 8422091 1 RECTIFIER .. SCR (Westinghouse)
^85 8422170 1 RECTIFIER .. SCR (International)
486 8416094 1 1 RECTIFIER .. Battery charging (EMD)
486 8333841 1 1 RECTIFIER .. Battery charging (Westinghouse)
87 8424458 1 1 TUBING .. Steel - 4 O.D. x .065 Wall x 34 in. long
88 8424520 1 1 DUCT .. Neoprene - Impregnated glass - 4 I.D. x 6 in. long
89 8424521 1 1 DUCT .. Neoprene - Impregnated glass - 4 I.D. x 16 in. long
90 8424459 2 2 CLAMP .. Tubing mounting - 4 I.D. x 3/4 x 16 Ga.
91 8048702 4 4 CLAMP .. Duct mounting - 4 I.D. x 3/4 in. - "T" bolt type
92 8346481 A .R. COMPOUND .. Joint - Sold per 5 oz. tube
93 8424626 1 1 COVER .. Entrance - 10 x 3-1/2 x 11 Ga.
94 8133198 A .R. TAPE .. Pressure sensitive - 1/16 x 3/4 in. - 100 ft. roll (16 ft. required)
95 8273655 A .R. SEAL .. Rubber - Panel mtg. - 1/8 x 1/2 in. - Sold per ft. (8 ft. required)
96 8178639 A .R. CEMENT .. Seal mounting - Sold per 1 Pint can
97 8324100 A .R. WEATHERSTRIP .. Door opening - Sold per ft. (87 ft. required)
98 8359400 A .R. COMPOUND .. Silicon - Sold per 8 oz. tube
99 8425130 4 4 CLEAT .. Cable - Rubber half - 5 x 1 x 1
100 8424846 1 1 PLATE .. Cleat mounting - 5 x 1 x 1 1 Ga.
101 8426884 2 2 LUG .. GP1.GP2 - 90° angle below horizontal - (2) 13/32 dia. holes
102 8426883 2 2 LUG .. GP3.GP4 - 60° angle below horizontal - (2) 13/32 dia. holes
103 8426877 4 4 LUG .. GS1,GS2,GS3,GS4 - Straight - (2) 13/32 holes
104 8421214 A .R. CABLE .. 1 925/24 - EPR. Insul. - Sold per foot (60 ft. required)

E3244 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

FOR
SECTION
AA
SEE
PAGE 4

CAB SIDE
Ref. No. 1
PLATE B3244-1

OCTOBER, 1981 E3244


B
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8 P m

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CAB SIDE
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E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

LEFT SIDE RIGHT SIDE

Ref. No. 1

PLATE B3244-3

OCTOBER, 1981 E3244


E l E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F,F40C and F40PH Locomotives
PLATES C32444, 5 and 6
Locomotive
Ref. Part Application
No. Number Number Required Description
/\A B C D t F G H j
* 1 8465555 1 _ CABINET ASY... Elect, control GP38-2
/* 1 8498488 1 . _ . _. . . CABINET ASY. .. Elect, control GP39-2
/* 1 9323315 . 1 . _ . .. . . CABINET ASY. .. Elect, control GP39-2
/* 1 9323409 1 .. _ _ _ _ _ CABINET ASY. .. Elect, control GP39-2
* 1 8463000 1_ _ _ _ . . CABINET ASY. .. Elect, control GP40-2.GP40P-2
* 1 8472000 . _ 1 _ . . . . CABINET ASY. .. Elect, control SD38-2
* 1 8462000 . _ _ 1 _ _ _ . CABINET ASY. .. Elect, control SD40-2.SD40T-2
* 1 8466000 _ . _ . _ 1 . . . CABINET ASY. .. Elect, control SD45-2.SD45T-2
1 8484700 . . . . . . 1 - . CABINET ASY. .. Elect, control SDP40F
* 1 8495010 . . _ . . - 1 . CABINET ASY. .. Elect, control F40C
* 1 9312901 - - - - - - - - 1 CABINET ASY. .. Elect, control F40PH
/ GP39-2 Control Cabinet 8498488 has been replaced by 9323315. Control Cabinet 9323409 is applicable to GP39-2
locomotives with a raised cab modification (Kennecott Special). Components for all three cabinets are the same
unless otherwise specified.
2 . . . . 1 1 1 1 1 1 1 1 1 FRAME ASY. .. Cabinet - Incl. doors -
See Page 33
3 . . . . 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Main control -See Page 47
4 . . . . 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Engine control - See Page 55
5 . . . . 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Circuit breaker - See Page 58
6 . . . . 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Fuse and switch - See Page 67
7 . . . . 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Resistor - See Page 69
8 - - - - 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Terminal boards - See Page 70
9 8465190 1 1 1 1 - - - - 1 PANEL ASY. .. Excitation - See Page 71
*10 9312333 - - - - - - - - 1 PANEL ASY. .. Head end power - See Page 72
t f l l 8441101 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Load test - See P.L. 4001
011 8464683 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Load test - See P.L. 4001
*12 - - - - As Required MODULE ASY. .. Circuit - SeeP.L. 4001
13 - - - - 1 1 1 1 1 1 1 1 1 COMPARTMENT ASY. .. Module - See P.L. 4002
014 8453174 8 8 8 7 11 11 5 5 8 SWITCH .. Module -Without motor cutout
014 8453175 4 . . . . . 6 6 4 SWITCH .. Module -With motor cutout
15 8453176 2 2 2 2 2 2 2 2 2 MOTOR ASSEMBLY .. Module
16 8463666 4 4 4 3 6 6 6 6 4 BAR ASSEMBLY .. Bus
17 8463667 6 6 6 4 10 10 10 10 6 BAR ASSEMBLY .. Bus
18 8425871 6 6 6 6 6 6 6 6 6 BAR .. Bus - "L" shaped - 2-1/2 x 1-7/8 x 2-1/4
19 8461331 1 1 1 1 1 1 1 1 1 CONTACTOR .. Power - B - See P.L. 5424
20 8458534 4 4 4 3 9 9 9 9 4 CONTACTOR .. Power -PI ,P2,P3,P4,P5,P6,
S14,S25,S26- See P.L. 5422
21 8441589 - - - - 6 6 6 6 - BAR ASY. .. Bus - Straight - 9-1/2 x 2 in. wide
22 8330937 - - - - 2 2 2 2 . CONTACTOR .. Generator field - GFA - GFC
23 8400143 - - - - 1 1 1 1 - CONTACTOR .. Generator field decay - GFD
24 8425275 . . . . 1 1 1 1 _ CAPACITOR .. 1 MFD - CA30
25 8452954 - - . . 1 1 1 1 _ CAPACITOR .. 5 MFD - CA32
26 8498588 - - - - 1 1 1 1 - BRACKET ASY. .. Capacitor mounting
27 8435389 - - - - 1 1 1 1 . INSULATOR .. Rubber - 4 x 1 x 1/4 in.
28 8332380 - - - - 1 1 1 1 . RESISTOR .. 50 Watt - 35 Ohms - RE32
29 8399938 - - - - 1 1 1 1 . RESISTOR .. 400 Watt - 4.8 Ohms - RE2
30 8276673 - - - - 1 1 1 1 - RESISTOR ASY. .. 550 Watt - (2) 2.4 Ohms -
RE1
031 8365499 1 1 1 1 1 1 1 1 1 TIMER .. Electro thermal - EBT \ See P.L.
031 8468552 1 - - 1 1 - - - - TIMER .. Electro thermal - EBT » 4530
32 8465002 4 4 4 3 3 3 3 3 4 TRANSDUCTOR ASY. .. Wheel slip - WST12
WST14,WST16,WST23,WST24,WST34,WST35
33 8463787 8 8 8 6 6 6 6 6 8 BAR ASY. .. Bus - "L" shaped 7 x 4 x 1-1/2-Insul.
34 8423444 22 22 22 18 23 23 23 23 22 INSULATOR .. Standoff

E3244 OCTOBER, 1981


E L E C T I O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part
No Number Number Required Description
. A B C D h F G H J CABINET ASSEMBLY .. Electrical control
^S
J J 8~>91444
O £. Z. 1 *T*-T*T 1 1 1 1 1 1 1 1 1 SHUNT .. Traction motor ammeter - 1000 Amp.
*36 8465480 1 1 1 1 _ . 1 BAR .. Bus - "L" shaped - 4-3/8 x 2-1/8 x 3 in.
*37 8465481 1 1 1 1 . _ _ . 1 BAR ..Bus - Offset 5/8 in. - 8-3/8 x 3 in. wide
38 8463878 - - 1 1 1 1 - BAR .. Bus - "L" shaped - 7-5/16 x 6-3/4 x 3 in.
39 8004587 1 1 1 1 1 1 1 1 1 RESISTOR ASY. .. Batt. charging - See P.L. 6902
0*40 8416094 1 1 1 1 1 1 . 1 1 RECTIFIER ASY. .. Batt. chrg.-150A.-CRBC-
Replaces 8319071 & 8333841 -See P.L. 6903
«S*40 8479400 1 _
1 1 1 1 . . 1 RECTIFIER ASY. .. Batt. chrg. - Inc. resis.
40 8416096 . _ _ . . 1 . . RECTIFIER ASY. .. Batt. chrg. - 250A. - CRBC
41 8429538 3 3 3 3 3 3 3 3 3 PLATE ASSEMBLY .. Stud
*42 8465477 2 2 2 2 - . . . 2 BAR ..Bus - GS-GP - 9-1/2 overall lengthx 4 in.
42 8463884 . . . . 1 1 1 1 . BAR . . B u s - G S - 18-23/32 overall lengthx 4 in.
43 8463883 - - - - 1 1 1 1 - BAR .. Bus - GP - 22-7/32 overall length x 4 in.
*44 8465476 1 1 1 1 - - - - 1 BAR .. Bus - GN - 14-1/2 overall length x 4 in.
44 8463882 . . . - 1 1 1 1 - BAR .. Bus - GN - 24-9/16 overall length x 4 in.
45 8463949 1 1 1 1 1 1 1 1 1 BAR .. Bus - Straight - 9-1/4 x 4 in. wide
*46 8465478 1 1 1 1 - - - - 1 BAR .. Bus - "L" shaped - 7-1/4 x 4-1/2 x 4 in.
46 8463880 - - - - 1 1 1 1 - BAR ..Bus - "L" shaped - 5 x 4-1/2 x 4 in.
*47 8465479 1 1 1 1 - - - - 1 BAR .. Bus • "L" shaped - 5 x 3 x 4 in.
47 8463881 - - - - 1 1 1 1 - BAR .. Bus - "L" shaped - 5 x 4-1/4 x 4 in.
*48 9080888 _ . . . . . . _ 1 RELAY .. HCO - See P.L. 5345
*49 8276597 - - - - - - - . 1 RELAY .. Time delay - See P.L. 5352
*50 8398604 - - - - - - - - 1 RESISTOR .. 30 Watt - 1 .2 Ohms - RE7
51 8464090 1 1 1 1 1 1 1 1 1 SHUNT .. Load test - 4000 Amp.
52 8463715 1 1 1 1 1 1 1 1 1 BAR ..Bus -Straight - 1 1-5/1 6 x 5 in. wide
53 8463716 1 1 1 1 1 1 1 1 1 BAR .. Bus - Offset 1-1/4 in. - 1 1-5/16 x 5 in.
54 8463875 6 6 6 6 6 6 6 6 6 BAR .. Bus - Straight - 5 in. x 2-1/2 in. wide
*55 8463877 1 1 1 1 1 1 1 1 1 BAR ..Bus - Straight - 14-3/8 x 5 in. wide
56 8463876 1 1 1 1 1 1 1 1 1 BAR .. Bus - Straight - 14-9/16 x 5 in. wide
57 8463879 1 1 1 1 1 1 1 1 1 BAR .. Bus -Offset 1-1/4 - 14-9/16 x 5 in.
58 8465061 1 1 1 1 1 1 1 1 1 BAR .. Flexible bus - 1 1-1/2 x 1-5/8
59 8465188 1 1 1 2 1 1 1 1 1 BAR .. Flexible bus - 14-1/2 x 1-5/8
60 8298162 1 1 1 1 1 1 1 1 1 BOARD .. Terminal - 4 point
*61 8328960 1 1 1 . . . _ _ 1 CONTACTOR .. Load test trans. i See P.L.
62 8365513 . . . 2 2 2 2 2 . CONTACTOR .. Load test trans. f 5408
63 8465958 2 2 2 . - . . - 1 BAR .. Bus - "U" shaped
64 8419096 - - 1 - - 1 - - 1 SWITCH .. Push button - Load test
64 8492704 - - - - - - - 1 - SWITCH .. Toggle - Speed schedule
65 8470290 - - 1 . 1 . . 1 PLATE .. Name - "Auto test"
66 8469820 - . 1 . - - . - 1 PLATE .. Name - "Caution .... may result"
66 8470436 - - - - - 1 - - - PLATE .. Name - "If load reg. in max ..."
66 8496919 - - - - - - - 1 - PLATE .. Name - "Suburban speed schedule ..."
^67 9315518 1 1 1 1 1 1 1 1 1 CONTACTOR .. Start - ST - Replaces 8433397-
See P.L. 5377
(#67 9325207 1 1 1 . 1 . . . . CONTACTOR .. Start - ST - See P.L. 5377
68 8482180 1 1 1 1 1 1 1 1 1 CONTACTOR .. Starting auxiliary - STA -
Formerly 8445890 - See P.L. 5432
*69 8364748 . . . . . . . . 1 BOARD ASSEMBLY .. Terminal - 6 point
*70 8277744 - - - . . . . . 1 BOARD .. Terminal - 20 point
*71 8368473 1 1 1 . 1 1 . . 2 BOARD .. Terminal - 24 point
*72 8467946 . . . 1 . . _ . 1 BOARD .. Terminal - 8 point
*73 8234831 1 1 1 1 1 1 . . 2 TRANSFORMER .. T4, T5
*74 8422753 1 1 1 1 1 1 . . 2 TRANSDUCTOR .. BCT, GCT, MFCT
75 8481510 2 2 2 2 2 . 2 2 2 RESISTOR .. 400 Watt - .32 Ohms
75 8481511 - - - . - 2 . . . RESISTOR .. 400 Watt - .16 Ohms
76 8484624 4 4 4 4 4 4 4 4 4 BRACKET .. Resistor mounting
77 8463950 • - - - 1 1 1 1 - BAR .. Bus - "L" shaped - 12-1/2 x 3-3/8 x 4 in.
78 8451653 1 1 1 1 1 1 1 1 1 RECTIFIER ASSEMBLY .. SCR - See P.L. 6903
79 8465836 1 1 1 1 - - - - 1 RECEPTICLE ASY. .. Incl. block - For SCR
80 8351993 2 2 2 2 2 2 2 2 2 TRANSFORMER .. Gen. potential - GPT1 - GPT2
81 8460403 2 2 2 2 TRANSDUCTOR .. Excitation limit - ELT -
Field current - FCT
OCTOBER, 1981 E3244
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244 ELECTRICAL CONTROL CABINET

Ref. Part . . I
Nn Number Number Required Description
. A B c D E F G H J CABINET ASSEMBLY .. Electrical control
82 8130632 1 3 1 1 1 3 1 1 1 CAPACITOR .. 10 MFD - CA34,CA38,CA39
83 8314485 1 1 1 1 . 1 1 1 BRACKET .. Single capacitor mounting
83 8244809 1 _ . _ 1 . . . BRACKET .. Three capacitor mounting
84 8460985 1 1 1 1 1 1 1 1 INSULATOR .. Rubber - 3-1/2 x 1 x 1/4 in. th.
*84 8391245 1 - - - - INSULATOR.. Rubber -2-1/2x2-1/2 x 1/4 in. th.
85 8465687 1 . . . . _ _ _ . CONDUIT ASY. .. Inertial filter blower
85 8465475 1 1 _ . _ . . 1 CONDUIT ASY. .. Inertial filter blower -
Applicable to GP39-2 cabinet 8498488 only
85 8478942 _ 1 . 1 . . - - - CONDUIT ASY. .. Inertial filter blower -
Appl. to GP39-2 cabinets 9323315 & 9323409
85 9323360 . . . . 1 1 1 1 - CONDUIT ASY. .. Inertial filter blower -
Formerly 8463658
86 8319657 1 1 1 1 1 1 1 1 1 RECEPTACLE .. 3 pole - Female
*87 9326093 As Required CABLE .. 3 AWG. - LF insul. - 100 ft. roll
4*88 8473366 1 1 1 . 1 . . . . CONTACTOR .. EPC - See P.L. 5386
4*88 8473355 _ _ _ _ 1 . . . . CONTACTOR .. EPC - See P.L. 5377 Fno -
<t>*S9 8004587 1 _ 1 . 1 . . . . RESISTOR .. 10 x 1 1 in. - RE-EPC £g
4*89 9317914 - 1 1 - 1 - - - - RESISTOR .. 8-3/4 x 9 in. - RE-EPC rControl t ,
*90 8197308 1 1 1 - 1 . - - - SHUNT .. 500 Amp.
*91 9097318 2 2 2 - 2 - - - - INSULATOR .. Standoff - Shunt mtg.
92 8497591 _ _ . . . _ 1 . . BOX ASY. .. Junction - Locked wheel detection
93 8481679 - - . - . . 1 - - CABLE ASY. .. Locked wheel detection system
*93 9315123 - - - - - - - - 1 CABLE ASY. .. Locked wheel detection system
<i> 94 8188947 . . . . . . 1 . . RELAY .. 4 N.O. - 2 N.C. - HCO
<j> 94 9080888 . . - - - - 1 - - RELAY .. 4 N.O. - HCO
*95 8451158 . . . 1 . . . . . CONTACTOR .. Field shunt - FSI - See P.L. 5408
*96 8478932 - - - 3 - - - - - RESISTOR .. Field shunt - REFS14,25,36
*97 8465511 1 _ _ 1 _ _ _ _ _ SWITCH .. Pressure - 18 in. of water - FVS
98 8466230 - 1 1 . 1 1 1 1 1 SWITCH .. Pressure - 24 in. of water - EPS
99 8465021 . 1 1 . 1 1 1 1 1 SWITCH .. Pressure - 14 in. of water FVS
100 8495877 As Required TUBING .. Nylon - 1/4 OD. x .170 I.D. - 200 ft.
101 8453868 6 10 10 6 10 10 10 10 12 NUT ..Tube -1/4
102 118748 - - 2 - - - 3 - 2 CONNECTOR .. 1/4 tube x 1/8 MP.T.
103 8040325 2 2 2 2 2 2 2 2 2 CONNECTOR .. 1/4 tube x 1/4 FP.T.
*103 116436 - - - - - - - - 2 CONNECTOR .. 1/4 tube x 1/4 M.P.T.
104 114794 1 1 1 1 1 1 1 1 NIPPLE .. Pipe - 1/8 M.P.T. x 1/8 MP.T. x 2 in.
105 8040391 - 1 1 - 1 1 1 - TEE .. Tube - 1/4 tube x 1/4 tube x 1/4 MP.T.
*105 105417 - - - - . . - - 1 TEE .. Pipe - 1/4 F.P.T. x 1/4 F.P.T. x 1/4 F.P.T.
106 144082 - - - - 1 1 1 1 TEE .. Pipe - 1/8 F.P.T. x 1/8 F.P.T. x 1/8 F.P.T.
107 105409 - - - - . . 1 . COUPLING .. Pipe - 1/4 FP.T. x 1/4 FP.T.
108 187394 1 1 1 1 1 1 1 1 COUPLING .. Pipe - 1/8 FP.T. x 1/8 FP.T.
*109 105423 1 1 1 1 1 1 - - - ELBOW .. 90° street - 1/4 M.P.T. x 1/4 FP.T.
110 118753 1 3 3 1 2 2 2 2 3 ELBOW .. 90° - 1/4 tube x 1/8 MP.T.
111 127887 1 1 1 2 1 1 1 1 2 ELBOW .. 90° - 1/4 tube x 1/8 FP.T.
112 8471009 1 1 1 1 1 1 1 1 1 VENT .. Breather
113 8358944 3 3 3 3 3 3 3 3 3 STEM .. Hose - For manometer test
114 8465098 1 1 1 1 1 1 1 1 - PLATE .. Name - Manometer stems - 1-3/8x6-1/8 in
*114 9314901 - - - - - - - - 1 PLATE .. Name - Manometer stems - 1-1/4x7 in.
*115 8453869 6 10 10 6 10 10 10 10 12 SLEEVE .. Brass - 1/4 O.D. - Nylon tubing
*116 8453870 6 10 10 6 10 10 10 10 12 SEAT .. Brass - 1/4 OD. - Nylon tubing
•117 . . . . 1 1 1 1 1 1 1 1 1 CABLE FORM .. Control cabinet
118 8438013 As Required CABLE .. 2100/30 - EPR insul. - 100 ft. roll
4*119 8433441 As Required CABLE .. 550/24 - EPR insul. - 100 ft. roll
4*119 9336895 As Required CABLE .. 550/24 - LF insul. - 100 ft. roll
*120 8433442 - - - A.R. - . - - . CABLE .. 775/24 - EPR insul. - 100 ft. roll
*121 9336899 - - - - - . - - A.R. CABLE .. 1 100/24 - LF insul. - 100 ft. roll
tf*122 8433444 As Required CABLE .. 1325/24 - EPR insul. - 100 ft. roll
4*122 8475585 As Required CABLE .. 1325/24 - LF insul. - 100 ft. roll
•123 . . . . As Required CLEATS .. Cable support - See P.L. 9106

E3244 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.E3244
ELECTRICAL CONTROL CABINET

68

14 14

33-1

CAB SIDE
Ref. No. 1 Col. G
PLATE C3244-4

OCTOBER, 1981 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

77

ENGINE ROOM SIDE


Ref. No. 1 Col. G
PLATE C3244-5

E3244 10 OCTOBER, 1981


E L E C T H O - M O T I V E D I V I S I O N G E N E R A L M O T O I S C O « P O « A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

85

39

LEFT SIDE RIGHT SIDE


Ref. No. 1 Col. G
PLATE C3244-6

OCTOBER, 1981 11 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
"X" Style Electrical Control Cabinet Assemblies
GP38-2,GP39-2,GP39X,GP40-2,GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD50 and SD50S Locomotives
PLATES D3244-7 thru 12
Ref. Part Number Locomotive
No. Number Required Description Application
A B C DE F G H J K
* 1 9507689 1 CABINET ASY. .. Elect, control GP38-2
* 1 9507690 1 CABINET ASY. .. Elect, control GP39-2
* 1 9522800 1 - - - - - - CABINET ASY. .. Elect, control GP39X
* 1 9507000 1 CABINET ASY. .. Elect, control GP40-2
* 1 9324000 1 CABINET ASY. .. Elect, control GP40X
1 9520000 1 CABINET ASY. .. Elect, control GP50
* 1 9336000 1 CABINET ASY. .. Elect, control SD38-2
1 9517000 1 CABINET ASY. .. Elect, control SD40-2,SD40T-2
* 1 9337000 1 CABINET ASY. .. Elect, control SD40-2SS
* i qsnonnn 1 TARINFT ASY _. Elect control SD40X.SD50.SD50S
NOTE: See Page 6 for earlier design Electrical Control Cabinet Assemblies.
2 ---- 1 1 1 1 1 1 1 1 1 1 FRAME ASY. .. Cabinet - Incl. doors - See Page 35
3 ---- 1 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Main control - See Pages 49 thru 52
«} 4 8463080 1 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Engine control \ a~e p g —
j> 4 8484391 1 1 1 1 1 1 1 PANEL ASY. .. Engine control I "
5 ---- 1 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Circuit breaker - See Page 60
6 ---- 1 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Circuit breaker - See Page 61
7 .... 1 1 1 1 1 1 1 1 1 1 COMPARTMENT ASY. .. Circuit breaker and test panel -
See Page 63
8 ---- 1 1 1 1 1 1 1 1 1 1 COMPARTMENT ASY. .. Fuse and switch - See Page 68
*9 .... As Required MODULE ASY. .. Circuit - See P.L. 4001 and 4003
10 ---- 1 1 1 1 1 1 1 1 1 1 COMPARTMENT ASY. .. Module - See P.L. 4002
^ 11 8453174 8 8 8 8 8 8 7 11 12 12 SWITCH .. Module - Without motor c/o MB - )
LI ,2,3,R1 ,2,3 - RV1 thru RV6 ( See
<t> 11 8453175 4 4 4 4 4 4 3 6 - - SWITCH .. Module - With motor cutout - / P.L.
RV1 thru RV6 \ 5421
12 8453176 2 2 2 2 2 2 2 2 2 2 MOTOR ..Switch module -MBJRV /
13 9336690 3 6 6 6 BAR .. Bus - Upper - RV switch modules
14 9336691 3 6 6 6 BAR .. Bus - Lower - RV switch modules
15 8425871 6 6 6 6 6 6 6 6 8 8 BAR .. Bus - "L" shaped - MB switch modules
16 8463667 2 2 - 2 - . 1 4 . - BAR .. Bus - Term. 1 to 5 - MB switch modules
17 9507413 . . 2 . 2 2 . . 4 4 BAR .. Bus - Term. 2 to 4 - MB switch modules
*18 8483906 1 BAR .. Bus - MB/LI to MB/R1
19 8461331 1 1 1 1 1 1 1 1 2 2 CONTACTOR .. Power - B.B1 - See P.L. 5424
/ 20 8458534 4 4 4 4 4 4 3 9 6 6 CONTACTOR .. Power -PI thru P6,S13,S14,S23,S25,S36,
SP14,SP25,SP36 - See P.L. 5422
/ 21 8441589 6 BAR .. Bus - Straight - 9-1/2 x 2 x 1/4 in.
<t> 22 8330937 2 2 2 2 2 2 2 2 2 2 CONTACTOR ..Gen. field -GFA,GFC > SeePX.
tf 22 8332661 - . . 1 - . . . . . CONTACTOR ..Gen. field -GFA ' 5401
23 8400143 1 1 1 1 1 1 1 1 1 1 CONTACTOR .. Gen. field decay - GFD \
24 8415485 1 1 1 1 CONTACTOR ..Loco, spotter -LSC I c pr
tf 25 9315518 1 1 1 1 1 1 1 1 1 1 CONTACTOR .. Starting - ST > „£; J
<t> 25 9325207 - 1 1 - 1 1 - - - - CONTACTOR .. Starting - ST i
26 8473355 - 1 1 - 1 1 - • - - CONTACTOR .. Engine purge - EPC /
27 8465200 1 1 . 1 1 . 1 . . . BAR .. Bus - Contactor GFA to GFC
28 8482180 1 1 1 1 1 1 1 1 1 1 CONTACTOR .. Starting aux. - See PX. 5432
29 8328960 1 1 1 1 2 2 - - - - CONTACTOR .. Load test trans. - LTT1 ,2 \ <, p T
29 8465513 2 2 2 2 CONTACTOR ., Load test trans.-LTTl,2 > <^B '
*30 8451158 1 CONTACTOR ..Field shunting -FS1 ' i4US
31 8451653 1 1 1 1 1 1 1 1 1 1 RECTIFIER ASY. .. Exciter bridge - SCR \
0 32 9317803 1 1 - 1 - - 1 1 1 - RECTIFIER ASY. .. Battery charging f o» p T
^ 32 9523218 1 RECTIFIER ASY. .. Battery charging > ^^
4> 32 9525342 1 RECTIFIER ASY. ..Batt.chrg. and purge 1 oyu>
fi 32 8479400 - - 1 1 1 1 1 . . 1 RECTIFIER ASY. .. Battery charring /
•f Quantity (6) Contactors and (4t Bus Bars required on GP40-2 units with provisions for Slug Control.

E3244 12 OCTOBER, 1981


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description

A B C D E F G H J K CABINET ASY. .. Electrical control


*33 8276673 1 1 1 1 1 1 1 1 1 1 RESISTOR .. RE1 - (2) 2.4 Ohms - 550 Watt
*34 8399938 1 1 1 1 1 1 1 1 1 1 RESISTOR .. RE2 - 4.8 Ohms - 400 Watt
*35 9534609 1 1 1 _ 1 RESISTOR .. RE4 - 5.7 Ohms - 750 Watt - Formerly 9531942
(8.2 Ohms - 750 Watt) and 9092231 (10 Ohms - 400 Watt)
*36 8491400 1 RESISTOR .. RE6 - 165 Ohms - 50 Watt
*36 8411480 1 RESISTOR .. RE6 - 250 Ohms - 50 Watt
*37 8398604 1 2 RESISTOR .. RES ,9 ,30 - (2) 2000 Ohms - 400 W.
0 38 9505227 2 2 2 2 2 2 2 2 2 2 RESISTOR .. RE1 1 ,12 - 032 Ohms - 400 Watt - Formerly
8481510
0 38 9339108 2 RESISTOR .. RE1 1 ,12 - 0.16 Ohms - 400 Watt
*39 8332380 1 1 1 1 1 1 1 1 1 1 RESISTOR .. RE32 - 35 Ohms- 50 Watt
*40 8478932 3 RESISTOR .. Field shunting - RE - FS14,25,36
41 8485235 - 1 1 - 1 1 - . - - RESISTOR .. Grid - Engine purge - RE-EPC
42 9332523 - 4 4 - 4 4 - - - - SPACER .. RE-EPC mtg. - 1/2 O.D. x 3 in. tubing
/*43 8276598 . . . 1 . . . 1 . .' RELAY ..Time delay- Col. D: TDR-Col.H: CLOPTD
/*44 8454412 1 RELAY .. Wheel slip - WSR13 - See P.L. 5394
/*45 8357415 RELAY .. Gen. purpose - BR2A,3,4, BWSR, \
COR1,2,MC013,14,S13A,WD I See P.L.
/*46 8363168 1 RELAY .. Gen. purpose - FLR ( 5440
/*47 9516672 2 RELAY ..Gen. purpose -ISAJPFSR '
/*48 8464116 1 SWITCH .. Magnetic - SETS - See P.L. 5426
/*49 8352898 1 BAR .. Bus - SBTS switch - 3-1/4 x 2-1/4 x 3/8
/*50 8385325 1 RECTIFIER .. Bridge - CRGR - Formerly applied
*51 8421017 1 RECTIFIER ASY. .. Incl. block
52 8425275 1 1 1 1 1 1 1 1 1 1 CAPACITOR .. 1 MFD. - 600 V.D.C. - CA30
53 8452954 1 1 1 1 1 1 1 1 1 1 CAPACITOR .. 5 MFD. - 440 V A.C. - CA32
*54 8130632 3 1 . 3 . . 1 3 . . CAPACITOR .. 10 MFD. - 600 V.D.C. - CA34,38,39
55 8498588 1 1 1 1 1 1 1 1 1 1 BRACKET .. CA30,CA32 mounting
(4*56 8314485 1 1 . 1 . - 1 1 - - BRACKET .. CA34 mounting only
0*57 8244809 1 . . 1 . - - 1 - - BRACKET .. CA34,CA38,CA39 mounting
58 8435389 1 1 1 1 1 1 1 1 1 1 INSULATOR .. CA32 to brkt. - Cut into (2) pcs.
0*59 8460985 1 1 - 1 - - 1 1 - - INSULATOR .. CA34 to bracket (Ref. No. 55)
0*60 8391245 1 . - 1 - - - 1 - - INSULATOR .. CA34,38,39 to bracket (Ref. No. 56)
61 8276560 4 - - 4 - - - 4 - - TAB .. 2 wire faston - "U" type - CA38.CA39
62 8465002 4 4 . 4 . . 3 3 . . TRANSDUCTOR .. Wheel dip - WST
63 9322469 . . 4 4 4 - . 6 6 TRANSDUCTOR .. Armature current - ACT1 - 6
64 9506910 7 7 . 7 - . 5 6 . - BAR .. Bus - WST transducers
*65 9513655 1 1 . 1 . . 1 . . - BAR .. Bus - WST transducers
66 9336006 . . 4 4 4 . . 6 6 BAR .. Bus - ACT transducers - Top
67 8425871 . . 4 4 4 . . 6 6 BAR .. Bus - ACT transducers - Bottom
68 8423444 16 16 4 16 4 4 12 12 6 6 INSULATOR .. Standoff - Transducer bus bars
69 8422753 1 1 . 1 . . 1 1 . . TRANSDUCTOR .. Brake current - BCT
70 8460403 2 2 1 2 1 1 2 2 1 1 TRANSDUCTOR .. Excitation limit (ELT), field current (FCT)
71 8351993 2 2 . 2 - . 2 2 - - TRANSFORMER .. Generator potential - GPT1.2
72 9326182 . - 1 - 1 1 - - 1 1 TRANSFORMER .. Tl
73 8234831 1 1 - 1 - - 1 1 - - TRANSFORMER .. T4
0 74 8465499 1 1 1
1 1 1 1 . 1 1 TIMER .. Electro- Thermal - EBT \
0 74 8468522 1 1 -
1 1 - 1 - 1 1 TIMER .. Electro-Thermal - EBT > See P.L. 5430
0 74 9506078 - - -
- - - - - 1 - TIMER .. Electro-Thermal - EBT '
*75 9332497 - 1 -
- - - - - - - TIMER .. Air dryer - ADT
0*76 9313072 - - 1
1 1 - 1 - 1 - SWITCH ASY. .. Thermal bar I Starter Motor
0*76 9334102 1 SWITCH ASY. .. Thermal bar 1 Therm. Overload
*77 8423444 . . 2 2 2 2 . 2 . - INSULATOR .. Standoff - Thermal switch
78 9536503 1 1 1 1 . 1 1 1 . 1 THERMOSTAT .. Low idle - Open: 35°F - Close: 20°F -
LITS - Formerly 9518967 (20°F - 5°F)
f Equipment preceded by this symbol (t) is used on GP40-2 units with provisions for Slug Control All equipment
so listed may not be required for a particular application.

OCTOBER. 1981 13 E3244


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
A B C D E F G H J K CABINET ASY. .. Electrical control
*79 8465511 1 1 SWITCH .. Pressure - 18 in. of water - FVS
80 8465021 1 1 1 1 1 1 1 1 SWITCH .. Pressure - 14 in. of water - FVS
81 8466230 1 1 1 1 1 1 1 1 SWITCH .. Pressure - 24 in. of water - EPS
82 8495877 As Re qu tree1 TUBING .. Nylon - 1/4 O.D. x .170 1.D. - 200 ft.
83 8453868 12 12 12 12 10 12 8 12 10 12 NUT .. Brass - 1/4 O.D. nylon tubing
84 8453869 12 12 12 12 10 12 8 12 10 12 SLEEVE .. Brass - 1/4 O.D. nylon tubing
85 8453870 12 12 12 12 10 12 8 12 10 12 SEAT .. Brass - 1/4 O.D. nylon tubing
86 155620 2 2 2 2 4 2 2 2 4 2 CONNECTOR .. 1/4 tube x 1/8 FP.T.
87 118748 2 2 2 2 2 2 2 2 4 CONNECTOR .. 1/4 tube x 1/8 M.P.T.
88 8040325 3 3 3 3 1 3 3 3 1 4 CONNECTOR .. 1/4 tube x 1/4 FP.T.
89 114794 1 1 1 1 1 1 1 1 1 1 NIPPLE .. Pipe - 1/8 MJ?.T. x 1/8 MJ>.T. x 2 in.
90 8040391 1 1 1 1 1 1 1 TEE .. Tube - 1/4 tube x 1/4 tube x 1/4 M J>.T.
91 144082 1 1 1 1 1 1 1 1 2 TEE .. Pipe - 1/8 FP.T. x 1/8 FJP.T. x 1/8 F.P.T.
92 187394 1 1 1 1 1 1 1 1 1 1 COUPLING .. Pipe - 1/8 FJP.T. x 1/8 F.P.T.
93 105423 1 1 1 1 1 1 ELBOW .. 90° street - 1/4 MJP.T. x 1/4 FJ.T.
94 118753 2 2 3 2 2 3 1 3 2 2 ELBOW .. 90° - 1/4 tube x 1/8 MJP.T.
*95 127887 1 ELBOW .. 90° - 1/4 tube x 1/8 FJ?.T.
*96 116453 1 1 ELBOW .. 90° - 1/4 tube x 1/4 MP.T.
97 8471009 1 1 1 1 1 1 1 1 1 1 VENT .. Breather
98 8358944 3 3 3 3 3 3 3 3 3 3 STEM .. Hose - For manometer test
/ 99 9314901 1 1 1 1 1 1 1 1 1 PLATE .. Name - Air filter test
*100 9089648 1 SWITCH .. Temperature - Auto, drain
*101 8425056 1 PLUG .. Temperature switch - 3 pole female
*102 9323839 1 1 SWITCH .. Motor lockout - 5 position
*103 8464400 1 PLATE .. Name - TMLO switch (inst. on bottom)
*103 9529452 1 PLATE .. Name - TMLO switch (inst. on top)
*104 8164049 1 1 - SEAL .. Switch - Incl. wire
*105 8367579 - 1 1 - - BRACKET .. Switch mounting - Left side
*106 8367578 - 1 1 BRACKET .. Switch mounting - Right side
£*107 9539865 1 1 1 POWER SUPPLY .. Signal light - Repl. 9326474
£*107 9532047 1 POWER SUPPLY .. Signal light
0*107 9538735 1 POWER SUPPLY .. Signal light
0*108 9339300 1 CONTROL BOX .. Warning light
*109 9096568 1 PANEL ASY. .. Interface \ Pace -
*110 9096625 1 PANEL ASY. .. RZP - See Page 74 ? setter
*111 8456814 1 PANEL ASY. .. Hump cont. - See Page 73 ' Equip.
112 8197308 1 1 1 1 SHUNT .. Engine purge - 500 A. - 50 MV.
113 8221444 1 1 1 1 1 - SHUNT .. Ammeter - 1000 A. - 50 MV.
114 8160925 1 1 1 1 1 1 SHUNT .. Grid protection - 1000 A. - 100 MV.
115 9510330 1 1 1 1 SHUNT .. Load test - 4000 A. - 50 MV.
115 8464090 1 SHUNT .. Load test - 4000 A. - 50 MV.
115 9322324 1 1 1 1 1 SHUNT .. Load test - 5000 A. - 50 MV.
116 9097318 2 2 2 2 INSULATOR „ Standoff - Eng. purge shunt mtg.
117 8423444 4 2 2 4 2 2 2 2 2 INSULATOR .. Standoff - Amm. & G JP. shunt mtg.
118 9330411 1 1 1 1 1 1 BAR .. Bus - GN - 17-5/16 x 4 x 3/8 x 60° x 30°
118 9519270 1 1 1 BAR .. Bus - GN - 16-1/8 x 4 x 3/8 x 90° x 20°
118 9520573 1 BAR .. Bus - GN - 14-5/8 x 4 x 3/8 x 90° x 30°
119 9336085 1 1 1 1 1 BAR .. Bus - GP - 8-1/2 x 4 x 3/8 in.
120 9336084 1 1 1 1 1 BAR .. Bus - GP,GS - 17-1/8 x 4 x 3/8 x 3QO
121 9518551 1 BAR .. Bus - GP - 25 x 4 x 3-1/2 x3/8 x 90°
122 9523273 1 BAR .. Bus • GS - 15-1 1/32 x 4 x 3/8 x 90° x 30°
0*123 9336080 1 1 - 1 - - 1 - - BAR .. Bus - 1 1-7/8 x 4 x 3/8 x 90° x 30°
0*123 952.2147 1 BAR .. Bus - 1 1-7/8 x 4 x 3/8 x 90° x 30°
*124 9336083 1 1 BAR .. Bus - 6-1/4 x 4 x 3/8 x 45°
*125 9336082 1 1 1 1 1 1 BAR .. Bus - 4 x 3-1/2 x 2-3/4 x 3/8 x 90°
126 9526564 1 1 1 BAR .. Bus - 8-13/16 x 7 x 4 x 3/8 x 90°
127 9519271 1 BAR .. Bus - 8-13/16 x 3-1/2 x 4 x 3/8 x 90°
/Nameplate 931490 I is ac on ponetitctft he Eh ctrical Cabinet Frame Asy. for Col. H Electrical Cabinets.

E3244 14 OCTOBER, 1981


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
A B C D H F G H J K CABINET ASY. .. Electrical control
128 9331262 1 1 1 1 1 1 BAR .. Bus - 6-1/8 x 6 x 3 x 1/4 x 90°
128 9526580 1 1 1 BAR .. Bus - 6-1/8 x 6-1/2 x 5 x 1/4 x 90°
128 9519217 1 BAR .. Bus - 6-1/8 x 6 x 5 x 1/4 x 90°
129 9331263 1 1 1 1 1 1 BAR .. Bus - 5-3/4 x 4-5/8 x 3 x 1/4 x 90°
129 9526581 1 1 1 BAR .. Bus - 6-1/4 x 4-5/8 x 5 x 1/4 x 90°
129 9519295 1 BAR .. Bus - 5-3/4 x 4-5/8 x 3 x 1/4 x 90°
130 9331264 1 1 1 1 1 1 BAR .. Bus - 13-1/2 x 6-1/2 x 3 x 1/4 x 90°
130 9526582 1 1 1 BAR .. Bus - 7-1/2 x 7 x 5 x 1/4 x 90°
130 9519062 1 BAR .. Bus - 8-1/2 x 4-3/4 x 5 x 1/4 x 90°
131 9331265 1 1 1 1 1 1 BAR .. Bus - 12 x 6-1/4 x 3 x 1/4 x 90°
131 9526583 1 1 1 BAR .. Bus - 6-3/4 x 6 x 5 x 1/4 x 90°
131 9519063 1 BAR .. Bus - 8-1/4 x 3-1/4 x 5 x 1/4 x 90°
132 9331267 8 8 8 8 8 8 8 8 8
i— oo BAR .. Bus - 5 x 3 x 1/4 in.
133 9331266 1 1 1 1 1 1 1 1 BAR .. Bus - 14-3/8 x 5 x 1/2 in.
*134 9336081 1 1 1 1 BAR .. Bus - 15 x 3-1/2 x 4 x 3/8 x 90°
*135 9507077 1 1 1 1 BAR .. Bus - 5-5/8 x 5-9/16 x 2-1/2 x 1/4 x 90°
*136 9514607 1 BAR .. Bus - 6-15/16 x 2-1/2 x 1/4 in.
*137 9339271 - - - - - - - 1 - BAR ..Bus -7-1/2x4x3/8 in.
*138 9339270 2 BAR .. Bus - 3-3/8 x 3-3/8 x 1-1/2 x 3/8 x 90°
*139 9518687 1 BAR .. Bus - 6-1/4 x 3-5/8 x 2-1/2 x 1/4 x 90°
140 9523365 - - - 1 - - BAR .. Bus - 5-1/2 x 2-1/2 x 1/4 in.
141 8465061 1 1 1 1 BAR .. Bus - Flexible - 8 in. btwn. inside C/L's
141 9336214 1 - 1 1 1 BAR .. Bus - Flexilbe - 13 in. btwn. inside C/L's
142 8465188 2 1 BAR .. Bus - Flexible - 11 in. btwn. inside C/L's
143 8423444 1 1 2 1 2 2 1 3 2 2 INSULATOR .. Standoff - 2-1/2 in. sq.
144 8471148 2 2 2 2 2 2 2 INSULATOR .. Standoff - 2 in. dia.
145 8470293 2 1 2 1 INSULATOR .. Standoff - 1-1/4 or 1-5/8 dia.
146 9317159 2 2 2 2 2 2 2 2 2 2 INSULATOR .. Standoff - 3.81 in. long
*147 8082987 1 2 2 1 BOARD .. Terminal - 3 pt. - Screw connections
148 8298162 1 1 1 1 1 BOARD .. Terminal - 4 pt. - Fasten connections
149 8467946 1 1 BOARD .. Terminal 8 pt. - Fasten connections - (2)
connections per point
150 8395468 1 1 1 BOARD .. Terminal - 8 pt. - Fasten connections -
(3) connections per point
151 9507683 3 3 3 3 3 3 3 3 BOARD .. Terminal - 8 pt. - Screw connections (both sides)
5-1/4x2-1/8 in.
*152 9331354 3 3 BOARD .. Terminal - 8 pt. - Screw connections
(both sides) - 5 x 2-1/2 in.
*153 8363820 1 1 1 BOARD .. Terminal - 10 pt. - Faston connections
*154 8283970 1 1 1 1 BOARD .. Terminal - 15 pt. - Faston connections
155 9331353 4 4 8 5 4 8 4 8 4 8 BOARD .. Terminal - 20 pt. - Faston connections
156 8324824 2 2 1 2 1 1 2 2 1 1 BOARD .. Terminal - 22 pt. - Faston connections
157 8292938 1 2 1 1 1 BOARD .. Terminal - 24 pt. - Faston connections -
(3) connections per point ;
157 8368473 1 BOARD .. Terminal - 24 pt. - Faston connections - (2)
connections per point
158 8082988 1 2 2 1 - INSULATION .. Terminal board (Ref. No. 147) mtg.
159 8319657 1 1 1 1 1 1 1 1 RECEPTACLE .. 3 pole female - Iner. fltr. mtr.
160 8038051 1 1 1 1 1 1 1 FITTING .. Receptacle - 2 in. fern, conduit end
161 8458022 1 2 1 1 1 1 1 1 GASKET .. Receptacle and conduit cover mtg.
162 8038568 1 1 1 1 BUSHING .. Conduit - 2 x 1-1/4 reducing
162 8038569 1 1 1 BUSHING .. Conduit - 2 x 1-1/2 reducing
*163
*164
*165
*166
9512334
9512330
9512320
8218665
2
1
1
1
2
1
1
1
"

; 2
1 - -
1
1
RECEPTACLE .. 1 pole female - Spotter jack
INSULATION .. Rec. mtg. - 9-3/4 x 4 polyglass
PLATE .. Name - Spotter service
RECEPTACLE .. Battery charging
*167 8280051 1 1 1 SPACER .. Rec. mtg. - 3 I.D. x 3-1/2 OX), copper
*168 8147631 1 FUSE .. 100 A. - Battery charging
*169
*170
8280180
9528561
2 - - - -
1
- - - - HOLDER .. Battery charging fuse
INSULATION .. ffldr. mtg. - 7 x 2-1/2 polyglass
*171 9525493 1 RECEPTACLE .. 2 pole female - 74 V.D.C.
*179 R48Q777 1 PT .ATE Natnp . "74 V D C "

OCTOBER. 1981 15 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description

A B C D E F G H J K CABINET ASY. .. Electrical control


173 8038594 1 1 5 1 1 5 - 1 - 1 BUSHING .. Insulating - 1/2 in. female
174 8038643 1 1 1 1 - 1 1 1 - 1 BUSHING .. Insulating - 1/2 in. male
*175 8086270 - - 3 - - 3 - - - - BUSHING .. Strain relief- 1/2 in. - 1-1 1/16 in. long
176 8292681 - - 1 - - 1 - - - 1 BUSHING .. Strain relief- 1/2 in. - 1-13/16 in. long
*177 8250161 1 BUSHING .. Strain relief- 1/2 in. - 1-17/32 in. long
*178 8038584 - - 3 2 1 - 3 - - - LOCKNUT .. Conduit - 1/2 in.
*179 8038645 1 1 . 1 1 1 . - - - BUSHING .. Insulating - 1 in. male
180 8167446 . . . . - . 1 - - - BUSHING .. Strain relief- 1 in.
*181 8038586 1 1 . 1 1 1 . - - . LOCKNUT .. Conduit - 1 in.
*182 8038597 . 1 . . . 1 - 3 1 . BUSHING .. Insulating - 1-1/4 in. female
*183 8038646 1 1 . 1 1 7 - - 1 - BUSHING .. Insulating - 1-1/4 in. male
*184 8004876 6 BUSHING .. Strain relief- 1-1/4 in.
185 8334117 - 1 - - - - 1 2 1 - COUPLING .. Flexible conduit - 1-1/4 in. female
*186 8249517 . 1 . - - . 1 . 1 - COUPLING .. Flexible conduit - 1-1/4 in. male
*187 8095478 1 COUPLING .. Conduit - 1-1/4 in. female
*188 8038598 - - 1 1 1 BUSHING .. Insulating - 1-1/2 in. female
*189 8038588 . . . 2 2 LOCKNUT .. Conduit - 1-1/2 in.
190 8038599 - - 1 - - 1 - 1 - - BUSHING .. Insulating - 2 in. female
191 8038648 - - 1 - - 1 - 1 - - BUSHING .. Insulating - 2 in. male
192 8441578 2 2 2 2 2 2 2 2 2 2 SEAL .. Module compt. mtg. - 7-1/2 x 1-1/4 x 3/8 in.
193 8464977 2 2 - 2 - - 2 2 - - SEAL .. Module compt. mtg. - 64-1/8 x 1 -1/4 x 3/8 in.
193 9331408 - - 2 - 2 2 - - 2 2 SEAL .. Module compt. mtg. - 65-1/8 x 1-1/4 x 3/8 in.
*194 9331409 2 2 - 2 2 - 2 - 2 - SEAL .. Cover - 5-3/4 x 1-1/4 x 3/8 in.
*195 9331396 2 2 . 2 2 . 2 . 2 . SEAL .. Cover - 17-3/4 x 1-1/4 x 3/8 in.
*196 9331395 1 1 - 1 1 - 1 - 1 - SEAL .. Cover - 21-3/8 x 1-1/4 x 3/8 in.
*197 9331390 5 5 - 5 5 - 5 - 5 8 CHANNEL .. Cable - 1-15/16 x 1 x 1/2 x 1/2 in. - 16 ga.
*198 9331394 5 5 - 5 5 - 5 - 5 8 TUBE .. Channel mounting - 1/2 O.D. x 3/8 in.
•199 9331391 5 5 - 5 5 . 5 . 5 8 INSULATION .. Cable - 1-13/16 x 1-1/2 x 7/16 x 7/16 in.
*200 9331392 5 5 - 5 5 - 5 - 5 8 INSULATION .. Cable - 1-15/16 x 1-1/2 in.
201 8415357 7 7 5 7 7 5 7 5 7 5 CLAMP .. Cable - 4-15/16 x 1 in. - 1-5/8 in. high
202 8415356 7 7 5 7 7 5 7 5 7 5 INSULATION .. Cable to clamp - Clamp shaped
203 8247344 7 7 5 7 7 5 7 5 7 5 INSULATION .. Cable to frame - 4-15/16 x 1-1/4 in.
204 8360925 - - 2 - - 2 - 2 - . CLAMP .. Cable - 1/4 1.D. - Insulated
205 8168457 - - 2 - - 3 - 6 - . CLAMP .. Cable - 1-1/2 I.D. - Insulated
*206 9537045 - - 1 - - - - - - - CLAMP .. Inertia! filter receptacle
/207 8186992 1 1 1 1 1 1 1 1 1 1 INSULATION .. Fiber - 3/4 1.D. x 7/8 OD. x 2 in. long
/208 8448426 1 1 1 1 1 1 1 1 1 1 INSULATION .. Fiber - 3/4 1.D. x 7/8 O.D. x 2-3/4 in. long
/209 8224788 1 1 INSULATION .. Fiber - 3/4 1.D. x 7/8 O.D. x 16 in. long
210 9519304 1 PLUG .. Rubber - .180 I.D. x .5 O.D. x 2 in. long
211 9519305 • - - - - - 2 - 3 PLUG .. Rubber - 395 ID. x .5 O.D. x 2 in. long
212 9515684 - - 2 - - 2 - 2 - 1 PLUG .. Rubber - .395 ID. x .875 OD. x 2 in. long
213 9520895 . - 4 - - 4 - - - - PLUG .. Rubber - .875 I.D. x 1.25 O.D. x 2 in. long
214 9510815 4 PLUG .. Rubber - No ID. - 1 .26 OD. x 1 .75 in. long
215 9537219 2 2 2 2 - 2 2 2 - 2 PLATE .. Name - "Caution - Module .... removing modules"
*216 ---- As Required CABLE .. Electrical cabinet i c
!>eeeOTL 0 1 _,
*217 ---- As Required CLEATS .. Cable support f - - 91oe>
*218 As Required TERMINALS .. Receptacle - See P.L. 9111
fInsulation available in 3ft. lengths by ordering part number 8242872.

E3244 16 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
82
THRU
86
98

_-^>— --L,—J 27

118
143
26
25
CAB SIDE
Ref.No. l.Col.F
PLATE D3244-7

OCTOBER, 1981 17 E3244


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
-!59 r-88 H80 204

—212
ENGINE ROOM SIDE
Ref.No. l,Col.F
PLATE D3244-8

E3244 18 OCTOBER, 1981


E L E C T R O . M O T , V E O . V . S . O N G E N E R A L M O T O R S C O . P O . A T ,O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
3-

II5-I/
41 1331 K
I46-

LEFT SIDE RIGHT SIDE


Ref.No. l.Col.F
PLATE D3244-9

OCTOBER, 1981 19 E3244


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
5 II

8-

19

ill t| i?! n! n!jf 10


192
ill 11 193

•+ F—i—!•- -H-I—I-——H—i—i
MB-L3 I MB-L2 M8-LI F

-21

CAB SIDE
Ref.No. l.Col.H
PLATE D3244-10

E3244 20 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

204

69

32

211

210 212
ENGINE ROOM SIDE
Ref.No. l.Col.H
PLATE D3244-11

OCTOBER, 1981 21 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
156

145-

LEFT SIDE RIGHT SIDE


Ref.No. l,Col.H
PLATE D3244-12

E3244 22 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
GP15-1 Locomotives
PLATES D3244-13 and C3244-14 thru 17
Ref. Part No.
No. Number Rea. Description
A B
1 9315000 1 CABINET ASY. .. Electrical control - Prior to 7-79
1 9515659 1 CABINET ASY. .. Electrical control - Starting 7-79
2 9316900 1 . FRAME ASY. .. Cabinet - Includes doors - See Page 33
2 9506917 . 1 FRAME ASY. .. Cabinet - Includes doors - See Page 35
3 9316316 1 . PANEL ASY. .. Main control - See Page 47
3 9508231 _ 1 PANEL ASY. .. Main control - See Page 49
4 8463080 1 1 PANEL ASY. .. Engine control - See Page 56
5 9316576 1 . PANEL ASY. .. Circuit breaker - See Page 59
6 9506823 . 1 PANEL ASY. .. Circuit breaker - See Page 61
7 9521440 . 1 PANEL ASY. .. Circuit breaker - See Page 62
8 9515666 . 1 COMPARTMENT ASY. .. Circuit breaker and test - See Page 64
9 8462825 1 . PANEL ASY. .. Fuse and switch - See Page 68
10 9507673 . 1 COMPARTMENT ASY. .. Fuse and switch - See Page 69
11 9316084 1 - PANEL ASY. .. Resistor - See Page 70
12 9316980 1 . PANEL ASY. .. Terminal board - See Page 71
13 9317645 1 . COMPARTMENT ASY. .. Module - Incl. test panel I See P.L.
13 9515125 . 1 COMPARTMENT ASY. .. Module ' 4002
*14 .... A.R. MODULE ASY. .. Circuit - See P.L. 4001
15 8464117 4 4 SWITCH .. Magnetic - RVF1,F2,R3,R4 - See P.L. 5426
16 8333316 4 4 BAR .. Bus - Upper - 2-5/16 in. high
17 8333315 4 4 BAR .. Bus - Lower - 1-9/16 in. high
18 8461331 6 6 CONTACTOR .. Power - PI ,P2,P3 ^4,813,824 - See P.L. 5424
19 8374683 4 2 BAR .. Bus - Flat - 6-3/4 x 2 x 1/4 in.
20 9513925 . 2 BAR .. Bus - Flat - 8-1/4 x 2 x 1/4 in.
21 8254056 1 1 CONTACTOR .. Battery field - BF > Q ~
bee rLT e^~
22 8254055 1 1 CONTACTOR .. Shunt field - SF > ' ' D^
£23 8415485 1 1 CONTACTOR .. Generator start I osee
—rjp r w,
£23 9325207 - 1 CONTACTOR .. Generator start » " " ''
24 8362859 1 _ PANEL ASY. .. Ammeter shunt - See P.L. 3249
25 8237561 1 . INSULATION .. Shunt panel mounting - 9 x 3 x 1/16 in. - Fiber
26 8221444 1 1 SHUNT .. Traction motor ammeter - 1000 Amp. - 50 MV.
27 8423444 - 2 INSULATOR .. Standoff - Shunt mounting - (2) 3/8-16 inserts
28 8172591 3 3 RELAY .. Wheel slip - WS12,14,24 - See P.L. 5353
29 9317517 6 6 BAR ASY. .. Bus - Wheel slip relay
30 9317518 12 12 CLEAT .. Bus bar support - 5 x 1 x 1 1/16 in.
31 9317519 6 12 BLOCK .. Cleat mounting - 5 x 1 x 1/4 in.
32 8197215 6 6 PAD .. Cleat mounting
33 9317523 1 1 SHUNT .. Main generator - 2500 Amp. - 50 MV.
34 9317160 2 2 INSULATOR .. Standoff- Shunt mtg. -(2) 3/8-16 and (2) 5/8-11 inserts
35 9317540 2 - BAR .. Bus - Flat - 10-13/16 x 3 x 1/4 in.
36 9317544 2 - BAR .. Bus - Flat - 14-1/16 x 3 x 1/4 in.
37 9317546 1 - BAR .. Bus - "Z" shaped - 7-3/8 overall length x 4 in. wide
38 9317543 1 - BAR .. Bus - GP - 12-1/4 overall length x 4 in. wide
39 9317542 1 - BAR .. Bus - GN - 14-5/16 overall length x 4 in. wide
40 9317541 1 . BAR .. Bus - Flat - 4 x 3 x 1/4 in. - (4) 7/16 dia. holes
41 9317545 1 - BAR .. Bus - Flat - 4 x 3 x 1/4 in. - (2) 7/16 dia. holes
42 9330411 - 1 BAR .. Bus - GN - 17-15/16 overall length x 4 in. wide
43 8425871 - 1 BAR .. Bus - "L" shaped - 2-1/2 x 2-1/4 x 1-7/8 in.
44 9336084 - 1 BAR .. Bus - GP - 17-1/8 overall length x 4 in. wide
45 9336083 - 1 BAR .. Bus - 6-1/4 overall length x 4 in. wide
46 9336082 - 1 BAR .. Bus - "L" shaped - 4 x 3-1/2 x 2-3/4 in.
47 9516676 - 1 BAR .. Bus - "L" shaped - 6-1/8 x 6 x 3 in.
48 9516677 - 1 BAR .. Bus - "L" shaped - 5-5/8 x 5-3/4 x 3 in.
49 9516678 - 1 BAR .. Bus - "L" shaped - 13-1/2 x 6-1/2 x 3 in.
50 9516679 - 1 BAR .. Bus - "L" shaped - 13 x 6-1/4 x 3 in.

OCTOBER, 1981 23 E3244


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part No.
No. Number Req. Description

9315000 A CABINET ASY. .. Electrical control


. 9515659 . B CABINET ASY. .. Electrical control
51 8429538 2 2 PLATE ASY. .. Stud - GP and GN bus bar
52 8423444 2 2 INSULATOR .. Standoff - GP and GN bus bar - (2) 3/8-16 inserts
53 8471148 - 2 INSULATOR .. Standoff - GP and GN bus bar - 2 in. dia.
54 9316438 1 1 RECTIFIER ASY. .. Battery field - BF - SCR )
(6 55 9317803 1 1 RECTIFIER ASY. .. Battery charging - Incl. resistor > See P.L. 6903
(6 55 8479400 - 1 RECTIFIER ASY. .. Battery charging J
56 8362811 1 1 RESISTOR .. RE1 - 100 Ohms
57 8225410 1 1 RESISTOR .. RE2 - (3) 300 Ohms - 160 Watts
*58 9092231 - 1 RESISTOR .. REA1 - 10 Ohms - 400 Watt
*59 9517314 - 1 BRACKET .. REA1 resistor mounting
£*60 8365499 1 1 TIMER .. Electro-thermal blowdown - EBT I c e raPT dsin
JU
(4*60 8468552 1 1 TIMER .. Electro-thermal blowdown - EBT » * "
*61 9313072 - 1 SWITCH ASY. .. Thermal bar - Starter motor thermal overload
*62 8423444 . 2 INSULATOR .. Standoff- Switch mtg. - (2) 3/8-16 inserts
*63 9536503 - 1 THERMOSTAT .. Low idle - LITS - Open: 35op - Closes 2QOF - Formerly
9518967(20op-50F)
64 8465511 1 1 SWITCH .. Pressure - FVS - 1 N.O. - 1 N.C. - Setting: 18 in. of water
65 8495877 A.R. TUBING .. Nylong - 1/4 O.D. x .170 O.D. - 200 ft. length
66 8453868 4 8 NUT .. Brass - 1/4 O.D. nylon tubing
67 8453869 4 8 SLEEVE .. Brass - 1/4 O.D. nylon tubing
68 8453870 4 8 SEAT .. Brass - 1/4 O.D. nylon tubing
69 125620 - 2 CONNECTOR .. 1/4 tube x 1/8 F.P.T.
70 8040325 1 3 CONNECTOR .. 1/4 tube x 1/4 F.P.T.
71 114794 1 1 NIPPLE .. Pipe - 1/8 MJP.T. x 1/8 M.P.T. x 2 in. long
72 105423 1 1 ELBOW .. 900 street - 1/4 MJP.T. x 1/4 F.P.T.
73 116453 2 2 ELBOW .. 900 . 1/4 tube x 1/4 M.P.T.
74 127887 1 1 ELBOW .. 900 . 1/4tube x 1/8 F.P.T.
75 144163 - 2 CAP .. 1/4 F.P.T. - Applied when filter test provisions not applied
76 187394 1 1 COUPLING .. Pipe - 1/8 FJP.T. x 1/8 F.P.T.
77 8471009 1 1 VENT .. Breather
78 8358944 1 3 STEM .. Hose - For manometer test
79 9316783 1 - PLATE .. Name - "Electrical cabinet pressure"
<t> 79 9515668 - 1 PLATE .. Name - "Electrical cabinet pressure" - 7 x 1-1/4 in.
(6 79 9314901 - 1 PLATE .. Name - Filter test
80 9507683 . 3 BOARD .. Terminal - 8 pt. - Screw connections (both sides)
81 9331353 - 4 BOARD .. Terminal - 20 pt. - Faston connections (both sides)
82 8324824 2 2 BOARD .. Terminal - 22 pt. - Faston connections
83 8415357 - 7 CLAMP .. Cable - 4-15/16 x 1 in. - 1-5/8 in. high
84 8415356 - 7 INSULATION .. Cable to clamp - Clamp shaped
85 8247344 - 7 INSULATION .. Cable to frame - 4-15/16 x 1-1/4 in.
86 9338605 . 1 CONDUIT ASY. .. Inertial filter motor receptacle - Incl. 125/24 cable
87 8319657 - 1 RECEPTACLE .. 3 pole female - Inertial filter motor
88 8038051 - 1 FITTING .. Receptacle - 2 in. female conduit end
89 8458022 - 1 GASKET .. Receptacle to fitting
90 8038568 - 1 BUSHING .. Conduit - 2 x 1-1/4 in. reducing
91 8038597 - 1 BUSHING .. Insulating - 1-1/4 in. female
92 8038587 - 2 LOCKNUT .. Conduit - 1-1/4 in.
93 8260170 - 1 ELBOW .. Pulling - 1-1/4 in. female
94 8271860 - 1 COVER .. Pulling elbow - Includes screws
95 8334117 - 1 COUPLING .. Flexible conduit - 1-1/4 in. female
96 8249517 - 1 COUPLING .. Flexible conduit - 1-1/4 in. male
97 9331390 - 5 CHANNEL .. Iner. fit. mtr. cable - 1-15/16 x 1 x 1/2 x 1/2 in. - 16 ga.
98 9331394 - 5 TUBE .. Channel mounting - 1/2 O.D. x 3/8 in.
99 9331391 - 5 INSULATION .. Cable - 1-13/16 x 1/2 x 7/16 x 7/16 in.
100 9331392 - 5 INSULATION .. Cable - 1-15/16 x 1-1/2 in.

E3244 24 OCTOBER, 1981


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part No.
No. Number Req. Description
9315000 A „ CABINET ASY. .. Electrical control
m
9515659 . B CABINET ASY. .. Electrical control
101 8441578 4 3 SEAL .. Module compartment mounting - 7-1/2 x 1-1/4 x 3/8 in.
102 9317538 4 . SEAL .. Module compartment mounting - 19-7/8 x 1-1/4 x 3/8 in.
102 9516544 - 2 SEAL .. Module compartment mounting - 17 x 1-1/4 x 3/8 in.
103 9516500 - 2 SEAL .. Cover - 47-13/16 x 1-1/4 x 3/8 in.
104 9331409 . 2 SEAL .. Cover - 5-3/4 x 1-1/4 x 3/8 in.
105 9331396 - 2 SEAL .. Cover - 17-3/4 x 1-1/4 x 3/8 in.
106 9331395 . 1 SEAL .. Cover - 21-3/8 x 1-1/4 x 3/8 in.
107 9500059 - 2 SEAL .. Cover - 7-3/4 x 1-1/4 x 3/8 in.
108 9500058 - 2 SEAL .. Cover - 9-3/4 x 1-1/4 x 3/8 in.
109 9500060 - 1 INSULATION .. Cover - 7-3/4 x 7-1/4 x 1-5/8 in. foam
110 8476921 1 - INSULATION .. Fiber - 14 x 1 x 1 x 1/16 in. - 90° angle
111 8038594 . 1 BUSHING .. Insulating - 1/2 in. female
112 8038643 - 1 BUSHING .. Insulating- 1/2 in. male
113 8038596 4 - BUSHING .. Insulating - 1 in. female
114 8038645 4 - BUSHING .. Insulating - 1 in. male
115 8038646 - 1 BUSHING .. Insulating - 1-1/4 in. male
116 8038587 - 1 LOCKNUT .. Conduit - 1-1/4 in.
*117 9515684 - 1 PLUG .. Rubber - .395 I.D. x .875 O.D. x 2 in. long
*118 9510815 - 2 PLUG .. Rubber -No. I.D. - 1.26 O.D. x 1.75 in. long
*119 8476867 1 _
PLATE .. Name - Load test caution
120 9537219 - 2 PLATE .. Name ; "Caution - Module circuit breaker .... Removing modules"
*121 .... A.R. CABLE.. Electrical cabinet I 0 FXD i yQIA<:
bee
*122 A.R. CLEATS .. Cable support ' ' 106
*123 .... A.R. TERMINALS .. Receptacle - See P.L. 9111

OCTOBER, 1981 25 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

114

36

CAB SIDE
Ref.No. l,Col.A
PLATE D3244-13

E3244 26 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

34

LEFT SIDE RIGHT SIDE

Ref.No. l.Col.A
PLATE C3244-14

OCTOBER, 1981 27 E3244


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

,.,A-_J ... rssssr -TMIJ~4 ji

23 28^ 26^27
CAB SIDE
Ref.No. l.Col.B
PLATE C3244-15

E3244 28 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
115
116

75

55

ENGINE ROOM SIDE


Ref.No. l.Col.B
PLATE C3244-16

OCTOBER, 1981 29 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

54

LEFT SIDE RIGHT SIDE


Ref.No. l.Col.B
PLATE C3244-17

E3244 30 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
No 1 Electrical Control Cabinet Frame Assembly
DDA40X Locomotives
PLATE C3244-18
Ref. Part Number Ref.No. 6
No. Number Required Description Amt. Req'd.
1 8425004 1 FRAME ASSEMBLY .. No. 1 Elec. Control Cabinet Rubber Seal

2 8431365 1 - - - DOOR ASY. .. Cabinet - 25-3/4 x 20 x 1-1/8 - R.S. 84 in.


* 3 8431317 . 1 . . DOOR ASY. .. Cabinet - 25-3/4 x 20 x 1-1/8 - L.S. 84 in.
4 8431493 . _ 1 _ DOOR ASY. .. Cabinet - 35-1/8 x 23 x 1-1/8 - R.S. 112 in.
* 5 8431492 _ _ . 1 DOOR ASY. .. Cabinet - 35-1/8 x 23 x 1-1/8 - L.S. 112 in.
6 8421197 A.R. SEAL .. Rubber - 1-1/4 x 3/8 - Sold per ft. - See chart above
* 7 8353768 3 3 3 3 NUT .. Thumb
* 8 8430583 3 3 3 3 SHAFT .. Stainless steel - 1/2-13 x 1-15/16 in. long
* 9 8430584 3 3 3 3 SPACER .. Steel - 13/32 I.D. x 13/16 O.D. x 3/16 in. thick
*10 455862 3 3 3 3 PIN .. Spring - 1/8 x 7/8
*11 116093 3 3 3 3 WASHER .. Plain - 3/8 - Brass
*12 8031092 2 2 2 2 HANDLE .. Door
13 8431111 2 2 3 3 HINGE .. Door - Less pin
14 8431114 2 . 3 . HINGE ASSEMBLY .. Door - Right side
15 8431113 . 2 . 3 HINGE ASSEMBLY .. Door - Left side
16 8431112 2 2 3 3 PIN .. Hinge - 1/4 - 2-7/8
17 8424469 2 _ _ _ DOOR ASY. ... Cabinet - 23 x 21-1/4
18 8424472 1 . . . DOOR ASY. .. Cabinet - 23 x 22
19 8424783 . 1 . - DOOR ASY. .. Cabinet - 26-1/2 x 19 - Includes fuseholder
20 8424669 . 1 . . DOOR ASY. .. Cabinet - 29-3/4 x 21-1/4
21 8424673 . 1 . . DOOR ASY. .. Cabinet - 29-3/4 x 21-1/4
22 8424672 . 1 . . DOOR ASY. .. Cabinet - 29-3/4 x 22
23 - - - - - . . 1 . DOOR ASY. .. Cabinet - 33-5/16 x 19-7/16 - Includes glass
24 8424819 . . 1 . DOOR ASY. .. Cabinet - 33-5/16 x 19-7/16
25 8425710 . . . 1 DOOR ASY. .. Cabinet - 60-15/16 x 14-9/16
26 8206727 6 . . . HINGE .. Half - 3 x 1 in. - Includes pin - (2 Req'd. per door)
27 8314503 - 2 2 3 HINGE .. Full - 3 x 1-27/32 in. - Includes pin
*28 8421197 . . - A.R. SEAL .. Rubber - 1-1/4 x 3/8 Sold per ft.
*29 8424094 1 1 2|2| PIN .. Latch - Stainless steel - 4 x 7/16 in.sq.-(Grooved@ 5/16x3/8
*29A 8435720 . . 1 . GLASS .. Door - 14-1/4 in. thick - For Ref. No. 23
*29B 8265656 . - AR- WEATHERSTRIP .. Door glass - Sold per foot - (34 in. reqd.)
*29C 8166637 - - AR- FILLER .. Weatherstrip - Sold per 100 ft. - (34 yds. reqd.)
30 8309353 6 . . . CLIP .. Half hinge - 3 x 1-1/16 x 11 Ga.
*31 8425629 . - - 2 STOP .. Door - 3/8 O.D. x 8 in. Ig. - Req'd. for Ref. 25
*32 8425718 . - - 2 BOLT .. Door stop mounting - 10-32 x 3/4 Hex. head
*33 120392 - - - 2 WASHER .. Plain - 1/4
*34 8035122 . . . 2 NUT .. Lock - 10-32 Hex.
35 8425276 . - 2 . LATCH ASSEMBLY .. Door
36 8425277 3 4 2 2 LATCH ASSEMBLY .. Door
,37 9420449 6 8 8 4 SCREW .. Tapping - 10-24 x 1/2 Cross recess pan head
38 8425616 1 COVER ASY. .. Cabinet - Insulated - 22-1/2 x 16-3/4 x 1-13/16
39 8425905 1 COVER ASY. .. Cabinet - Insulated - 38-3/4 x 26-3/4 x 1-13/16
*40 8421197 A.R. SEAL .. Rubber -1-1/4 x 3/8 - Sold per ft. (Ref.38=74 in.XRef.39=126 in.)
41 8430299 2 COVER ASY. ., Cabinet - Insulated - 30-5/8 x 25-5/16 x 1-13/16
*42 8421197 A.R. SEAL .. Rubber - 1-1/4 x 3/8 - Sold per ft. (102 in. required)
43 8031902 2 HANDLE .. Cover
*44 8361006 4 BOLT ASSEMBLY .. Winged
*45 8430258 4 CHANNEL .. "U" Type
*46 455734 4 PIN .. Spring - 1/8 x 3/4
*47 116093 4 WASHER .. Plain - 3/8 - Brass
48 9424783 18 SCREW .. Tapping - 10-24 x 3/4 Hex. Washer Head
49 8341583 2 HOOK .. Hanger - Cast alunimum - 2-1/4 x 1-1/8
50 171225 4 SCREW .. Machine - 8-32 x 1/2 Flat head
51 8315411 1 PLATE .. Name - "Battery Switch Inside"
52 166684 2 SCREW .. Tapping - 10-32 x 3/8 Rd. Hd. - Cross recess
53 8331091 16 PLATE .. Name - "Danger 600 Volts"
54 145372 64 SCREW .. Drive - No. 4 x 1/4 Rnd. Hd.
55 8358944 1 STEM .. Hose - 1/8 NPT - Brass
8435718-23

OCTOBER, 1981 31 E3244


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G E N E R A L M O T O I S C O R P O R A T I O N
E L E C T R O - M O T I V E O N
P.L. No. E3244
ELECTRICAL CONTROL CABINET
Electrical Control Cabinet Frame Assembly
GP15-1 GP38-2 GP39-2JGP40-2,GP40P-2,SD38-2,SD40-2,SD40T-2,
SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives
PLATE C3244-19
Ref Part Number Locomotive
K« Nnmhar Reauired Description Application
A B C D E
* 1 9316900 1 . _ _ . FRAME ASY. .. Cabinet GP15-1
/* 1 9323428 1 • - • FRAME ASY. .. Cabinet GP39-2
1 FRAME ASY. .. Cabinet GP38-2,GP39-2,GP40-2 ,GP40P-2
/* 1 8464258
/* 1 8478246 - 1 - - FRAME ASY. .. Cabinet SD38-2
* 1 8462918 1 FRAME ASY. .. Cabinet SD40-2,SD40T-2 ,SD45-2 ,SD45T-2
1 8483700 . . 1 . FRAME ASY. .. Cabinet SDP40F,F40C
* 1 9312005 - - - - 1 FRAME ASY. .. Cabinet F40PH
/ Frame Assembly 8464258 is applicable to GP39-2 Electrical Cabinets 8498488 and 9323315. Frame Assembly
9323428 is applicable to GP39-2 Electrical Cabinet 9323409 (See note on Page 6). Components for all Col. B
frame assemblies are the same unless otherwise specified.
2 9315001 1 . . . . FRAME .. Cabinet
2 9323390 1 _ . . FRAME .. Cabinet - Appl. to frame asy. 9323428 only
2 8460953 . 1 . . . FRAME .. Cabinet - Appl. to frame asys. 8464258 and 8478246
2 8462593 . - 1 - - FRAME .. Cabinet
2 8483699 . . . 1 - FRAME .. Cabinet
2 9311329 . . . . 1 FRAME .. Cabinet
rr 3 8462316 3 3 3 3 - DOOR ASY. .. Cabinet - 23-13/16 in. x 21-9/16 in.
rr 3 9311996 . . . - 2 DOOR ASY. .. Cabinet - 23-5/16 in. x 21-9/16 in.
rr 4 9311998 . . . - 1 DOOR ASY. .. Cabinet - 20-9/16 in. x 21-9/16 in.
rr* 5 9317085 2 - - - - DOOR ASY. ..Cabinet -44-13/16 in. x 21-13/16 in.
rr 5 9323403 - 2 - - - DOOR ASY. .. Cabinet - 28-5/8 in. x 21-13/16 in. - Appl. to
frame asy. 9323428 only
rf- 5 8461180 . 2 2 2 2 DOOR ASY. .. Cabinet - 29 in. x 21-13/16 in.
rr* 6 9317083 1 - - - - DOOR ASY. ..Cabinet -44-13/16' x 21-13/16 in.
rr 6 9323445 - 1 - - - DOOR ASY. .. Cabinet - 28-5/8 x 21-13/16 in. - Appl. to
frame asy. 9323428 only
rr 6 8462283 . 1 1 1 1 DOOR ASY. .. Cabinet -29 in. x 21-13/16 in.
rr 1 8461744 - 1 1 1 - DOOR ASY. .. Cabinet - 68-1/2 in. x 15-1/8 in. - (2) latch
rr 1 9312003 - - - - 1 DOOR ASY. .. Cabinet - 68-1/2 in. x 15-1/8 in. - (3) latch
8 8463041 - 1 1 1 1 GLASS .. Round - 4-3/8 dia.
9 8265656 As Required WEATHERSTRIP .. Glass mounting
10 8146559 As Required FILLER .. Strip - Weatherstrip mounting
*11 8476817 - 1 1 1 1 SEAL .. Module retaining - 61-3/4 x 1-1/4 x 3/4 in.
*12 8461742 - 4 4 4 4 LEVER .. Module comp. door support
•13 9503338 - 6 6 6 6 SCREW .. Door lever * Formerly (6) of 8461741
*14 9503339 - 6 6 6 6 NUT .. Locking - Door lever \ Pin and (6) of 941 6878
*14A 9503963 - 6 6 6 6 WASHER .. Door lever * Retaining ring applied
rr 15 9310116 1 1 1 1 - DOOR ASY. .. Cabinet - 27-3/4 in. x 19-1/4 in. -
Replaces 8462069 and 8485042
rr 16 9316827 1 - - - - DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in. -
(2) coat hook cutouts
rr 16 8461848 - 1 1 - . DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in. -
(1) coat hook cutout
rr 16 8484629 - - - 1 1 DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in. -
(3) coat hook cutouts
17 8145407 2 1 1 3 3 HOOK .. Folding coat - Formerly a comp. of Ref. No. 16
rr 18 8461803 1 1 1 1 - DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in.
#*18 9311994 - - - - 1 DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in. - Incl.
6-3/4 x 15-1/2 in. cutout
rr 19 8462175 1 1 1 1 1 DOOR ASY. .. Cabinet - 27-3/4 in. x 12-9/16 in.
rr Ref. Nos. 20, 21 and 22 are components of the above Door Assemblies, Ref. Nos. 3, 4, 5, 6, 7,15,16,18 and 19.
*20 8424718 As Required PIN.. Latch
*21 8461085 As Required INSULATION .. Polyurethane foam -1/2 in. thick
*22 8421197 As Required SEAL .. Rubber - Door edges -1-1/4 wide x 3/8 in. thick
23 8425276 8 6 6 6 6 LATCH ASSEMBLY .. Cabinet door - Left hand
24 8425277 8 9 9 9 10 LATCH ASSEMBLY .. Cabinet door - Right hand
25 8331091 10 11 11 11 11 PLATE .. Name - "Danger 600 Volts"
26 8315411 1 1 1 1 1 PLATE .. Name - "Battery switch inside"

OCTOBER, 1981 33 E3244


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. No. E3244
ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
.... A E C D E FRAME ASSEMBLY .. Cabinet
27 8462996 2 2 2 2 .
COVER ASY. .. Cabinet - 43-13/16 in. x 18-13/16 in.
*27 9312001 - - - - 2 COVER ASY. .. Cabinet - 33-3/4 in. x 18-13/16 in.
28 8462766 1 1 1 1 . COVER ASY. .. Cabinet - 37 in. x 30-1/4 in.
28 9312000 - . - - ] COVER ASY. .. Cabinet - 41 -1 /4 in. x 30-1/4 in.
29 8462909 2 2 2 2 2 COVER ASY. .. Cabinet - 28-3/4 in. x 20-3/4 in.
30 8462829 1 1 1 1 1 COVER ASY. .. Cabinet - 22-1/4 in. x 16-3/4 in.
*31 8467458 3 3 3 LOCK ASSEMBLY .. Cabinet
*32 8467406 4 4 - 1 4 KEEPER .. Cabinet lock

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Ref.No. l,Col.D
PLATE E3244-19

E3244 34 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. E3244


"X" Style Electrical Control Cabinet Frame Assembly
GP15-l,GP38-2,GP39-2,GP39X,GP40-2,GP40X,GP50,SD38-2>SD40-2,
SD40-2SS,SD40T-2,SD40X,SD50 and SD50S Locomotives
PLATES C3244-20and21
Ref. Part Number Locomotive
No. Number Reauired Description Application
A B C D b t
* 1 9506917 1 FRAME ASY. .. Electrical cabinet GP15-l,GP38-2,GP39-2,GP40-2
* 1 9511391 1 FRAME ASY. .. Electrical cabinet SD38-2
* 1 9527308 1 - - - FRAME ASY. .. Electrical cabinet GP39-2 (with raised cab)
* 1 9520002 1 FRAME ASY. .. Electrical cabinet GP39X.GP50
* 1 9323999 1 FRAME ASY. .. Electrical cabinet GP40X.SD40-2SS
* 1 9517002 1 FRAME ASY. .. Electrical cabinet SD40-2,SD40T-2
1 9510455 1 FRAME ASY. .. Electrical cabinet SD40X,SD50,SD50S
Components are tht ?xctme fo>'be>th ColumnA Frame Assemblies.
2 9323998 1 1 FRAME .. Electrical control cabinet
2 9527309 1 FRAME .. Electrical control cabinet
2 9520001 1 FRAME .. Electrical control cabinet
2 9517001 1 FRAME .. Electrical control cabinet
2 9510454 1 FRAME .. Electrical control cabinet
/£ 3 9506916 1 1 DOOR ASY. .. Module compartment - 68-1/2 x 15-1/16 in.
/0 3 9510587 1 - 1 DOOR ASY. .. Module compartment - 68-1/2 x 15-1/16 in.
f<t> 3 9327022 1 DOOR ASY. .. Module compartment - 68-1/2 x 15-1/16 in.
/ 3 9517778 - - 1 - DOOR ASY. .. Module compartment - 68-1/2 x 15-1/16 in.
H> 4 9518184 1 DOOR ASY. .. Module compartment - 50-1/4 x 15-1/16 in.
W 4 9524711 1 DOOR ASY. .. Module compartment - 50-3/8 x 15-1/16 in.
ft 4 9339920 1 DOOR ASY. .. Module compartment - 50-3/8 x 15-1/16 in.
/tf 5 9339748 1 1 1 DOOR ASY. .. Cmpt. removable end sect. - 18 x 15-1/16 in.
Ref. Nos. 4 and 5 mretmeipti oruz/d oo r application for Ref. No. 3.
6 8463041 1 1 1 1 1 1 GLASS .. Round - 4-3/8 dia. ) Applicable to
7 8265656 As Re qui red WEATHERSTRIP .. Glass mounting > Ref. Nos. 3
8 8146559 As Re quired FILLER .. Strip - Weatherstrip mtg. J and 4 only
* 9 9335318 1 1 1 SEAL .. Module retaining - 65 in. - Ref. No. 3 only
* 9 9085966 1 1 1 SEAL .. Module retaining - 18-1/2 in. - Ref. Nos. 3 and 4
* 9 9518731 1 SEAL .. Module retaining - 45-7/8 in. - Ref. No. 4 only
*10 8462712 2 - 2 2 - - PIN .. Hinge - 3/8 dia. x 3 in. long - Ref. No. 5 only
LEVER .. Module cmpt. door support - (2) required for Ref. No. 4
i— ' ' >-> ON ON ON -t

11 8461742
i—> ' t— ON ON ON J

12 9503338 6 6 6 6 SCREW .. Door lever \ n.i ,^ « - , „ , , ,


13 9503963 6 6 6 6 WASHER ..Door lever } ^ Sf K
14 9503339 6 6 6 6 NUT ..Lock -Door lever ' ior KCI. JNO. *
/ 15 9327189 1 DOOR ASY. .. Engine control panel
/ 15 9510675 1 1 1 DOOR ASY. .. Engine control panel
f<f>16 9327258 1 DOOR ASY. .. Cabinet - (1) coat hook
/016 9510046 1 DOOR ASY. .. Cabinet - (2) coat hook
/*16 9510672 - 1 - 1 1 DOOR ASY. .. Cabinet - (1) coat hook
/«M6 9531260 1 DOOR ASY. .. Cabinet - (2) coat hook
/£16 9524558 1 DOOR ASY. .. Cabinet - (2) coat hook
}• 17 9327286 1 1 1 DOOR ASY. .. Cabinet - (1) coat hook
/•<H7 9510564 1 1 1 DOOR ASY. .. Cabinet - (1) coat hook
/017 9531259 1 DOOR ASY. .. Cabinet - (2) coat hook
rW 9525432 1 DOOR ASY. .. Cabinet - Removable - (1) coat hook
/jM7 9524560 1 DOOR ASY. .. Cabinet - (2) coat hook
18 8399904 1 1 1 1 1 1 BUMPER .. Door - 1 in. dia. rubber - Ref. No. 16 only
19 8145407 As Re quirec HOOK .. Folding coat - Ref. Nos. 16 and 17
/ 20 9325205 1 1 1 DOOR ASY. .. Circuit breaker and fuse and switch panels
/ 20 9510682 1 1 1 DOOR ASY. .. Circuit breaker and fuse and switch panels
/#! 9326819 2 2 2 2 2 DOOR ASY. .. Cabinet - Middle left and right
/ 21 9527855 2 DOOR ASY. .. Cabinet - Middle left and right
r#22 9500073 1 1 1 DOOR ASY. .. Cabinet - Removable - Middle right
23 9523953 2 2 2 PIN .. Hinge - 3/8 dia. x 1 in. long - Ref. No. 22 only
/ 24 9326782 1 1 1 1 1 DOOR ASY. .. Cabinet - Middle center
/ 24 9527939 1 DOOR ASY. .. Cabinet - Middle center
*25 9526450 6 PIN ..Hinge - 3/8 dia. x 1/2 in. long - Ref. Nos. 21 and 24
/ 26 9326569 3 3 3 3 3 3 DOOR ASY. .. Cabinet - Bottom
27 8031902 3 3 3 3 3 3 HANDLE .. Door
/See next page for additional door assembly components.
OCTOBER, 1981 35 E3244
E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
.... A B C D E F FRAME ASY. .. Electrical control cabinet - "X" style
. nnOR AW FWtri<-al r-ahinpt

/Ref. Nos. 28, 29 and 30 are components of Door Assemblies Ref. Nos. 3,4,5,15,16,17,20,21,22,24 and 26.
28 8424718 As Required PIN.. Latch
29 9505997 As Required INSULATION .. Polyurethane foam - 84 x 54 x 1/2 in.
30 8421197 As Required SEAL.. Rubber -1-1/4 x 3/8 in. - Sold per foot
31 8425276 7 6 7 6 6 LATCH ASY... Cabinet door - Left hand
32 8425277 9 10 9 10 10 LATCH ASY... Cabinet door - Right hand
*33 8461174 8 14 14 14 14 PIN .. Hinge - 3/8 dia. x 2-5/8 in. long - Ref. Nos. 15,16,17,20,21,
22 and 24
*34 8462712 3 3 3 3 3 PIN .. Hinge - 3/8 dia. x 3 in. long - Ref. Nos. 3 and 4
*35 9526450 . 2 . - . PIN .. Hinge - 3/8 dia. x 1/2 in. long - Ref. No. 17 (9525432)
*36 9319552 17 17 17 17 17 WASHER .. Hinge pin - .406 I.D. x .890 O.D.
*37 274560 3 3 3 3 3 RING .. Retaining -1/2 in. O.D.
38 8331091 11 11 11 11 11 PLATE .. Name - "Danger - 600 Volts"
39 8315411 1 1 1 1 1 PLATE .. Name - "Battery Switch Inside"
40 9327400 3 3 3 3 COVER ASY... Rear
40 9510613 3 COVER ASY... Rear
41 9327035 3 3 3 3 INSULATION .. Cover - 63-7/8 x 15-3/8 x 1-5/8 in. thick
41 9510610 "3 INSULATION .. Cover - 47-5/8 x 15-3/8 x 1-5/8 in. thick
42 8421197 As Required SEAL .. Rubber -1-1/4 x 3/8 in. thick - Sold per foot
43 8031902 3 3 3 3 3 HANDLE.. Cover
44 9327384 1 - 1 . . COVER ASY... Rear - Terminal boards
44 9510615 . 1 . 1 1 COVER ASY... Rear - Terminal boards
45 9327034 1 . 1 . . INSULATION .. Cover - 73-9/16 x 12-1/8 x 1-5/8 in. thick
46 8421197 As Required SEAL .. Rubber -1-1/4 x 3/8 in. thick - Sold per foot
47 8031902 1 1 1 1 1 HANDLE.. Cover
48 9510608 2 COVER ASY. ..Rear middle
49 9510602 2 INSULATION .. Cover - 28-5/8 x 12-5/8 x 1-5/8 in. thick
50 8421197 A! SEAL .. Rubber -1-1/4 x 3/8 in. thick - Sold per foot
51 8031902 4 HANDLE.. Cover
52 9327108 44 ^s
f"T 44 44 T^ JO
44 NUT .. Retainer - 3/8-16 - Cover mounting
53 9524299 1 1 1 1 PLATE .. Name - "Caution - Terminal boards .... Sides of board"
54 9506301 1 PLATE .. Name - "Caution - Module .... Before removing modules"
55 9314901 . . 1 . PLATE .. Name - Filter test
ij
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i —————— ilcrTST"
REMOVABLE

1
37

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OPTIONAL REMOVABLE DOOR APPLICATION


PLATE C3244-20

E3244 36 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

I———,__l._, r .__...

Ref.No. l.Col.F
PLATE C3244-21

OCTOBER, 1981 37 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244 ELECTRICAL CONTROL CABINET


No. 2 Electrical Control Cabinet Frame Assembly
DDA40X Locomotives
Alt
Ref. Part Number ^ "244-22 Ref. No. 7
No. Number Required Description Amt.Req'd.
1 8425527 1 FRAME ASSEMBLY .. No.- 2 Elec. Control Cabinet Rubber Seal
2 8431557 1 . . . . DOOR ASY. .. Cabinet - 23-5/8 x 20 x 1-1/2 81 in.
3 8431365 - 1 - - - DOOR ASY. .. Cabinet - 25-3/4 x 20 x 1-1/8 - L.S. 84 in.
* 4 8431317 - - 1 - - DOOR ASY. .. Cabinet - 25-3/4 x 20 x 1-1/8 - R.S. 84 in.
5 8431493 - - - 1 - DOOR ASY. .. Cabinet - 35-1/8 x 23 x 1-1/8 - L.S. 112 in.
* 6 8431492 - - - - 1 DOOR ASY.-.. Cabinet - 35-1/8 x 23 x 1-1/8 - R.S. 112 in.
* 7 8421197 A.R. SEAL .. Rubber - 1-1/4 x 3/8 - Sold per ft. - See chart above
* 8 8353768 1 3 3 3 3 NUT .. Thumb
* 9 8430583 1 3 3 3 3 SHAFT .. Stainless steel - 1/2-13 x 1-15/16 in. long
*10 8430584 1 3 3 3 3 SPACER .. Steel - 13/32 I.D. x 13/16 O.D. x 3/16in. thick
*11 455862 1 3 3 3 3 PIN .. Spring - 1/8 x 7/8
*12 116093 1 3 3 3 3 WASHER .. Plain - 3/8 - Brass
*13 8031902 - 2 2 2 2 HANDLE .. Door
14 8425521 1 - - - - GLASS .. Door - 19 x 7-5/8 with 4 Rounded corners
15 8202057 1 - - - - WEATHERSTRIP .. Glass mounting - 51 in. long - Rubber
16 8166637 AJ*.- - - - FILLER .. Rubber weatherstrip - 100 ft. roll (51 in. required)
17 8431111 2 2 2 3 3 HINGE .. Door - Less pin
*18 8431113 - - 2 - 3 HINGE ASSEMBLY .. Door - Right side
19 8341114 2 2 . 3 . HINGE ASSEMBLY .. Door - Left side
20 8431112 2 2 2 3 3 PIN .. Hinge - 1/4 - 2-7/8
21 8425616 1 COVER ASY. .. Cabinet - Insulated - 22-1/2 x 16-3/4 x 1-13/16
22 8425905 1 COVER ASY. .. Cabinet - Insulated - 38-3/4 x 26-3/4 x 1-13/16
23 8421197 A.R. SEAL .. Rub. - 1-1/4 x 3/8 -Sold per ft.(Ref.20=74in.XRef.2l=126in.)
24 8431610 2 COVER ASY. .. Cabinet - Non-Insul - 30-5/8 x 25-5/16 x 1-13/16
*25 8421197 A.R. SEAL .. Rubber - 1-1/4 x 3/8 - Sold per ft. (102 in. required)
26 8031902 2 HANDLE .. Cover
*27 8361006 4 BOLT ASSEMBLY .. Winged
*28 8430258 4 CHANNEL .. "U" type
*29 455734 4 PIN .. Spring - 1/8 x 3/4
*30 116093 4 WASHER .. Plain - 3/8 - Brass
31 9424783 24 SCREW .. Tapping - 10-24 x 3/4 Hex. Washer Head
32 8432095 1 RETAINER ASSEMBLY .. Circuit module
33 8314503 2 HINGE .. Retainer - 3 x 1-27/32 in.
34 8424094 2 PIN .. Latch - Stainless steel -4 x 7/16 in.sq.- (Grooved @5/16x3/8)
•35 8421197 A.R. SEAL .. Rubber - 1-1/4 x 3/8 Sold per ft.
36 8425277 2 LATCH ASSEMBLY .. Retainer
37 9420449 4 SCREW .. Tapping - 10-24 x 1/2 Cross recess pan head
38 8331091 6 PLATE .. Name "Danger 600 Volts"
39 145372 24 SCREW .. Drive - No. 4 x 1/4 Rnd. Head

E3244 38 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A l M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

CJ
ro poro

cj — oo en (D io«o ^- ir> CM ro —
CM ro ro CM —— — CM 10

r>
!J

8=8

PLATE C3244-22

OCTOBER, 1981 39 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Circuit Module Assemblies
DDA40X Locomotives
PLATE C3244-23
Ref. Part No.
No. Number Req. Description Replaces
CABINET ASSEMBLY
1 8440256 1 MODULE ASSEMBLY .. Circuit 8412927
2 8441852 1 MODULE ASSEMBLY .. Circuit 8412920
3 8441096 1 MODULE ASSEMBLY .. Circuit 8412928
4 8440692 1 MODULE ASSEMBLY .. Circuit 8412923
5 8442397 1 MODULE ASSEMBLY .. Circuit 8412918
6 8458900 1 MODULE ASSEMLBY .. Circuit 8412924
7 8440987 1 MODULE ASSEMBLY ..Circuit 8412917
8 8441861 1 MODULE ASSEMBLY .. Circuit 8412921 o p , 4nm
9 8441079 1 MODULE ASSEMBLY .. Circuit 8412929 aeer.L.wui
10 8441080 1 MODULE ASSEMBLY ..Circuit 8412922
11 8441478 1 MODULE ASSEMBLY .. Circuit 8412926
12 8460734 1 MODULE ASSEMBLY .. Circuit 8412925
13 8441033 1 MODULE ASSEMBLY .. Circuit- 8412931
14 8441851 1 MODULE ASSEMBLY .. Circuit 8412930
15 8441849 1 MODULE ASSEMBLY .. Circuit 8412932
16 8435082 1 MODULE ASSEMBLY .. Circuit 8412919
17 8415250 40 GUIDE .. Nylon - 1/2 x 15/16 x 1017/32 in.
18 8425036 11 . KEEPER ASSEMBLY .. Single guide pin
19 8425076 - 5 KEEPER ASSEMBLY .. Double guide pin
20 8425073 22 10 PIN .. Chamfered - 3/16 O.D. x 3/8 in. long
21 8425077 1 . KEEPER ASSEMBLY .. VR10 - Single guide pin
22 8425078 1 - KEEPER ASSEMBLY .. TH10 - Single guide pin
23 8425079 1 - KEEPER ASSEMBLY .. RClO - Single guide pin
24 8425080 1 - KEEPER ASSEMBLY .. GX10 - Single guide pin
25 8425081 1 - KEEPER ASSEMBLY .. GV10 - Single guide pin
26 8425082 1 - KEEPER ASSEMBLY .. SE10 - Single guide pin
27 8425083 1 - KEEPER ASSEMBLY .. SB 10 - Single guide pin
28 8425085 1 - KEEPER ASSEMBLY .. EL10 - Single guide pin
29 8425087 1 - KEEPER ASSEMBLY .. SA10 - Single guide pin
30 8426987 1 - KEEPER ASSEMBLY .. DR10 - Single guide pin
31 8426988 1 - KEEPER ASSEMBLY .. DC 10 - Single guide pin
32 8425084 - 1 KEEPER ASSEMBLY .. PF10 - Double guide pin
33 8425086 - 1 KEEPER ASSEMBLY .. WS10 - Double guide pin
34 8426985 - 1 KEEPER ASSEMBLY .. DP10 - Double guide pin
35 8426986 - 1 .KEEPER ASSEMBLY .. DE10 - Double guide pin
36 8425088 - 1 KEEPER ASSEMBLY .. WO 10 - Double guide pin
*36A 8435843 - 1 KEEPER ASSEMBLY .. W010.W011 - Double guide pin
*37 8425036 11 - KEEPER ASSEMBLY .. Double guide pin - Less name plate
*38 8425075 - 6 KEEPER ASSEMBLY .. Single guide pin - Less name plate
*39 8425073 22 12 PIN .. Chamfered - 3/16 O.D. x 3/8 in. long
*40 ..... A.R. PLATE .. Name - Module legend
*41 9428359 22 1 12 EYELET .. Name plate mounting
42 8413615 20 HOLDER ASSEMBLY .. Male contact pin - Inch Ref. 43 thru 49
Quantities listed Ref. Nos. 43 thru 49 are for one (I) 8413615 Holder Assembly
43 8411515 14 PIN ASSEMBLY .. Male contact pin
44 8411514 14 TAB .. Double male faston
45 8415388 1 HOLDER .. Pin - 8-13/16 x 3/4 x 5/8 Red polyester
46 8415389 1 RETAINER .. Terminal - 11-1/8 x 3/4 x 5/8 Red polyester
47 120910 2 SCREW .. Machine - 10-24 x 3/4 Rnd. Head
48 446161 2 WASHER .. Plain - No. 10
49 120217 2 WASHER .. Lock - No. 10
50 120216 64 SCREW .. Machine - Keeper mounting - 10-32 x 1/2 Fil. Head
•51 132133 40 SCREW .. Machine - Holder mounting - 10-32 x 1 Fil. Head
52 446161 104 WASHER .. Plain - No. 10
53 121801 104 WASHER .. Lock - No. 10 - Int. tooth

E3244 40 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

6-1 8-1 L
IO L

19

23-^ 24-^ 25-^ 26-1 27J 32 28 ^ 33 ^ 29 ^ 30

Ref No. 42

PLATE C3244-23

OCTOBER, 1981 41 E3244


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Annunciator Panel Assembly
DDA40X Locomotives
PLATE C3244-24
Ref. Part No.
No. Number Req. Description
1 8424307 1 PANEL ASSEMBLY .. Annunciator - Replaced by 8439489
2 8422325 15 BOARD ASSEMBLY .. Light and relay
3 8398252 30 SOCKET .. Lamp
4 8421904 15 CLAMP .. Socket mounting
5 9428359 20 EYELET .. Clamp mounting
6 8422300 15 SPACER .. Insulating - 11/16 x 7/16 x 1/16 in. thick - Epoxy laminate
7 8421862 15 RELAY .. Magnetic latch - Contacts Sf.- D.T.- Coil resistance 1920 Ohms
8 8305783 30 RESISTOR .. RE1,RE2 - 2200 Ohms - 2 Watts
9 8432787 30 RESISTOR .. RE3.RE4 - 3500 Ohms -2 Watts
10 8373329 30 DIODE .. Dl, D2 - 800 V. PK
11 8422036 15 PLUG .. 5 Point - 1.560 x .270 x .140
12 8422015 30 BRACKET .. Side mounting
13 8422349 15 BOARD .. Printed circuit
14 8408649 A.R. CABLE .. No.20 AWG.- Yellow teflon insul.- Sold per ft.(l-l/2 in. req'd.per bd.)
15 8421182 30 LAMP .. Indicator - 48 Volts - 2.5 Watts
16 8419096 2 SWITCH .. Push button - D.P.- D.T. - Momentary contacts 2 N.O.- 2 N.C.
17 8423402 1 PLATE .. Name "Test and Reset"
18 8423340 1 PLATE .. Name "Reset and Test Switches Inside"
19 8424500 1 PLATE .. Name "Annunciator"
20 8423656 1 BOARD ASSEMBLY .. Circuit - 17-17/32 x 4-5/8 in.
*21 8422166 20 RECEPTACLE .. 12 Point - Includes guide pins
•22 8422205 40 BRACKET .. Up-Right
23 8339983 25 TAB .. Terminal - "U" Two wire - .130 Stud hole dia.
•24 8383119 23 EYELET .. Tab mounting - 1/8 x 3/16 in. long - Brass
*25 9428360 1 EYELET .. Tab mounting - 1/8 x 7/32 in. long - Brass
26 8424302 1 INSULATION .. Fiber - 16-3/4 x 31/32 x 1/16 in. thick
27 8422080 2 GUIDE .. Strip - 4-1/2 x 2 x .156 - (Glass filled)
28 8422081 4 GUIDE .. Strip - 5-11/32 x 2 x .156 - (Glass filled)
29 8424304 1 COVER ASSEMBLY .. Panel - 15-19/32 x 4-29/32 x 16 Ga.
*30 8273655 A.R. SEAL .. Rubber - 1/2 x 1/8 in. thick - Sold per foot
*31 8178639 A.R. CEMENT .. Seal mounting • Sold per 1 Pint can
32 8424303 1 HINGE .. Cover - Fast pin - 4-5/8 x 1-7/8 x 18 Ga.
33 8423387 1 CHANNEL .. Cover support - Left side
34 8423388 1 CHANNEL .. Cover and lamp socket - Right side
35 8424305 1 CHANNEL .. Cover support - Upper
36 8424306 1 CHANNEL .. Cover support - Lower
37 132705 36 SCREW .. Machine - 6-32 x 1/2 Rnd. Head
38 134530 36 NUT .. Machine - 6-32 Hex.
39 138526 36 WASHER .. Lock - No. 6 Int. tooth
40 131014 28 WASHER .. Plain - No. 6
41 9419642 14 SCREW .. Tapping - 6-32 x 1/2 Hex. Washer Head
42 8453256 A.R. COMPOUND .. Silicon rubber - Sold per 5 oz. tube - Repl. 8305837
*43 8376066 A.R. COATING .. Acrylic spray - Sold per 1 Pint can
*44 8468611 A.R. CABLE .. No. 14 AWG. - LF Insul. - 500 ft. roll - Repl. 8433432
*45 8272337 4 TERMINAL .. Insulated female fasten tab - Yellow

E3244 42 OCTOBER, 1981


E L E C T R O - M O T I V E D l V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

_
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20

PLATE C3244-24

OCTOBER, 1981 43 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L, No. E3244


ELECTRICAL CONTROL CABINET
Main Control Panel Assemblies
DDA40X Locomotives
PLATE B3244-25
Ref. Part No.
No. Number Req. Description Application
1 8424967 1 . PANEL ASSEMBLY .. Main control No. 1 Electrical control cabinet
* 2 8425528 . 1 PANEL ASSEMBLY .. Main control No. 2 Electrical control cabinet
3 8425509 1 1 PANEL ASSEMBLY .. Equipment mounting - 47-7/8 x 34-5/8
4 8357415 4 4 RELAY .. Gen. purpose - CDR,DPl,DP2,DP3
5 8363168 5 5 RELAY .. Gen. purpose - DGX,FPR,RVF,THL,WL
6 8361775 3 3 RELAY .. Gen. purpose - CIX,GFX,MCOX
7 8357416 7 6 RELAY .. Can. purpose - ER,EQP,FOR,FPCR,MR,FPCR,RER
8 8357417 1 1 RELAY .. Gen. purpose - TLPR
9 8424310 1 1 RELAY .. Gen. purpose - TSR
10 8349285 1 1 RELAY .. Time delay - TLTD
11 8361774 1 1 RELAY .. Brake - BR1
12 8421094 1 1 RELAY .. Brake - BR2
13 8422983 1 1 PANEL ASSEMBLY .. Reset relay - CIRD - See Page 28
14 8421231 1 1 RELAY .. No voltage - NVR
15 8421610 1 1 RELAY .. Open circuit protection - OCP
16 8361776 1 1 RELAY .. Ground - GR
17 8374421 1 1 BASE ASY. .. Ground relay automatic reset - Inch mounting screws
18 8365499 1 - TIMER .. Relay - EBT - See P.L. 4530
19 8262004 1 1 CONTACTOR .. FPC
20 8425275 1 1 CAPACITOR .. CA30 - 1 MFD - 600 VDC.
21 8323375 1 1 CAPACITOR .. CA32 - 5 MFD - 400 VDC.
22 8341837 2 2 TUBE .. Capacitor mounting - 5/16 O.D. x .065 wall x 1-3/16 in. long
23 8130632 1 1 CAPACITOR .. CA34 - 10 MFD - 600 VDC.
24 8314485 1 1 BRACKET .. Capacitor mounting
25 8226342 2 2 CAPACITOR .. CA31.CA33 - 500 MFD - 200 VDC.
26 8247048 1 1 BRACKET .. Capacitor mounting
27 8276560 4 4 TAB .. "U" Type - Two wire - 3/16 stud hole dia.
28 8265676 1 1 SWITCH .. Push button - 2 N.O. Contacts
29 8425249 2 2 SWITCH .. Push button - 2 N.O. - 2 N.C. Contacts
30 8425250 1 1 BRACKET .. Switch mounting
31 8425309 1 1 PLATE .. Name - "OCP.GR Relay Lockout, GI Manual Reset"
32 8416892 2 2 RIVET .. Nylon - Name plate mounting
33 8421017 14 14 RECTIFIER ASSEMBLY .. CR30 thru CR42, Engine purge
*34 8421016 14 14 RECTIFIER ASY. .. 2 Amps. D.C. - Incl. Terminal lead - Threaded® 10-32
*35 8421014 14 14 TAB .. "E" Type - 3 wire - 1/8 and 7/32 dia. mounting holes
*36 8421015 14 14 TAB .. "E" Type - 3 wire - 1/8 dia. mounting hole
*37 8421020 14 14 BLOCK .. Rectifier mounting - Incl. 10-32 Insert
*38 9428360 14 14 EYELET .. Tab mounting - 1/8 x 7/32 in. long - Brass
39 8158951 1 1 RECTIFIER .. Selenium - CR17 - 5 Plates - .015 Amps.
40 8385325 1 1 RECTIFIER .. Selenium bridge - GR - 5 Plates - 0.090 Amps.
41 8421228 1 1 DIODE ASSEMBLY .. CR18
42 8298162 1 1 BLOCK .. Terminal - 4 Point
43 8239506 2 2 RESISTOR .. RE31,33 - 10 Ohms - 25 Watts
44 8332380 1 1 RESISTOR .. RE32 - 35 Ohms - 25 Watts
45 8370512 1 1 BRACKET .. Resistor mounting
•46 8425915 1 . CABLE ASSEMBLY .. No. 1 Main control panel
•47 8425916 - 1 CABLE ASSEMBLY .. No. 2 Main control panel
*48 8468611 A.R. CABLE .. No. 14 AWG. - LF Insul. - 500 ft. roll (305 ft req ) -
Replaces 8433432 and 8433434
*49 8283763 A.R. CABLE .. No. 14 AWG. - SRG-D Insul. - 100 ft. roll (65 in. required)
*50 8468612 A.R. CABLE .. No. 12 AWG. - LF Insul. - 500 ft. roll - Repl. 8433433
*51 8333192 3 3 TERMINAL .. Non-Insulated female fasten tab
*52 8250906 231 235 TERMINAL .. Insulated female fasten tab - Blue
*53 8272337 7 7 TERMINAL .. Insulated female fasten tab - Yellow
*54 8198189 1 1 LUG .. Insulated crimp type - 1/4 in. stud hole - Blue
*55 8123282 1 1 LUG .. Insulated crimp type - 1/4 in. stud hole - Green

E3244 44 OCTOBER, 1981


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.E3244
ELECTRICAL CONTROL CABINET
Ref. Part No.
No. Number Req. Description
- - - - 1 PANEL ASSEMBLY .. Main control - No. 1 and 2 Electrical cabinet
The following components are applicable to Ref. Nos. 1 and 2.
57 8425247 5 TIE .. Nylon cable - Bundle dia. 0 to 4 in. - 14-3/4 in. long
58 8425248 5 ANCHOR .. Nylon tie mounting - Screw hole size 1/4 in.
*59 8344981 A.R. PLUG .. Nylon - No. 10 - Req'd. to plug hole for 10/24 tapping screw
*60 8344982 A.R. PLUG .. Nylon - 1/4 - Req'd. to plug hole for 1/4-20 tapping screw
61 132727 2 SCREW .. Machine - 6-32 x 1-1/2 Rnd. head
62 171482 7 SCREW .. Tapping - 10-24 x 1/2 Rnd. head
63 9419644 72 SCREW .. Tapping - 10-24 x 1/2 Hex. Washer head
64 9420156 50 SCREW ..-Tapping - 1/4-20 x 1/2 Hex. Washer head
65 8211796 2 SCREW .. Machine - 1/4-20 x 4 Fil. head - Slotted
66 131044 2 WASHER .. Lock - No. 6
67 121841 2 WASHER .. Lock - Wo. 8
68 120217 2 WASHER .. Lock - No. 10
69 120423 2 WASHER .. Lock - 1/4
70 120392 2 WASHER .. Plain - 1/4
71 120622 2 NUT ... Machine - 8-32 Hex.
72 120614 2 NUT .. Machine - 10-32 Hex.

40-x 17—x, 16—v 15—\ 14—> 63 — -24 -——23 /—33 /——63,— 64


63-

Ref. No. 1
Main Control Panel Assembly
PLATE B3244-25

OCTOBER, 1981 45 E3244


E l E C T K O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.E3244
ELECTRICAL CONTROL CABINET
Reset Delay Panel Assembly

20

31

Ref. No. I

PLATE B3244-26
Ref. Part No.
No. Number Req. Description
1 8422983 1 PANEL ASSEMBLY .. Reset delay - CIRD
2 8424421 1 BOARD ASSEMBLY .. Circuit
3 8424420 1 BOARD .. Equipment mounting - 4-9/16 x 3-3/8 x 1/8 in. - Polyglass
4 8413187 2 CAPACITOR .. C1.C2 - 100 MFD - 150 V.D.C.
5 8373329 1 DIODE .. Dl - 1.5 Amps @ 25° C
6 8421190 1 RESISTOR .. Rl - 3700 Ohms - 3 Watt
7 8421191 1 RESISTOR .. R2 - 2600 Ohms - 3 Watt
8 8421192 1 RESISTOR .. R3 - 158000 Ohms - 1/2 Watt
9 8421193 1 RESISTOR .. R4 - 100 Ohms - 3 Watt
10 8421194 1 RESISTOR .. R5 - 1000 Ohms - 3 Watt
11 8397821 1 RESISTOR .. R6 - 2200 Ohms - 3 Watt
12 8421195 1 TRANSISTOR .. Includes leads - Type 2N1671A
13 8400426 1 HEAT SINK .. Transistor
14 120614 1 NUT .. Machine - 10-32 Hex.
15 121801 1 WASHER .. Lock - No. 10 Int. tooth
16 8413266 1 PAD .. Cable lead conversion - 4 holes @ .020 dia.
17 8397794 A.R. CABLE .. No. 18 AWG. Teflon Insul. - Sold per ft. (4 ft. required)
18 8468611 A.R. CABLE .. No. 12 AWG. LF Insul. - 500 ft. roll - Repl. 8240459
19 8378281 4 TAB .. Double terminal male fasten
20 9415299 8 EYELET .. Brass - 1/8 x 1/4 in. long
21 8383119 17 EYELET .. Brass - 1/8 x 3/16 in. long
22 8415022 1 RECTIFIER .. Silicon controlled
23 8351025 1 HEAT SINK .. Aluminum
24 8123282 1 LUG .. Insulated crimp type - 1/4 in. stud hole - Yellow
25 8320175 3 GROMMET .. Teflon - .140 I.D. x 3/8 O.D. x .218 thick
26 154993 3 SCREW .. Machine - 6-32 x 5/8 Rnd. Head - Cross recess
27 8035119 3 NUT .. Lock - 6-32 Hex.
28 8421182 1 LAMP .. Slide base - 48 Volts - 2.5 Watts
29 8398250 1 LENS .. Red profax
30 8398252 1 SOCKET .. Slide base lamp
31 8424418 1 BRACKET .. Mounting - Steel
32 8424419 1 BRACKET .. Mounting - Red polyglass
33 8379305 3 SPACER .. Epoxy laminate - 13/64 I.D. x 5/16 OJX x 7/16 in. long
34 8424417 3 SPACER .. Epoxy laminate - 13/64 I.D. x 5/16 OJD. x 1-5/8 in. long
35 177810 3 SCREW .. Machine - 10-32 x 2-3/4 Fil. Head
36 120391 6 WASHER .. Plain - No. 10
37 8035122 3 NUT .. Lock - 10-32 Hex.

E3244 46 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Main Control Panel Assemblies
GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,SD40-2,SD40T-2,
SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives

37 r3l r29 A 39^42^35^39

Ref. No. 1
PLATE B3244-27
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E
* 1 9316316 1 _ . _ . PANEL ASY. .. Main control GP15-1
1 8462445 - 1 . - . PANEL ASY. .. Main control GP38-2
1 8462442 - 1 . . . PANEL ASY. .. Main control SD38-2
1 9088087 - - 1 _ PANEL ASY. .. Main control GP39-2
1 8462446 - - 1 - - PANEL ASY. .. Main control GP40-2.GP40P-2
1 8462443 - - - 1 - PANEL ASY. .. Main control SD40-2^D40T-2,SD45-2,
SD45T-2,SDP40F,F40C
* 1 9312491 - - - - 1 PANEL ASY. .. Main control F40PH
Components for panels listed in the same column above are the same unless otherwise specified.
2 8461277 1 1 1 1 1 PANEL.. Equipment mounting
* 2 8476183 . 1 _ _ .
PANEL .. Equipment mounting - SD38-2 only
* 2A 8497884 . 1 1 1 .
PANEL ASY... Low idle - See Page 76
3 8421231 1 1 1 2 1 RELAY .. General purpose - NVR - FBR I See P.L.
3 8498158 . . . 1 1 RELAY .. General purpose - NVR (F40C) ' 5499
4 8363168 2 4 5 6 7 RELAY .. General purpose - FPR-WL-MCOX-BVR-RVF-RTL-
DGX-STX-TLPR-GPX-DP1A.2-TLC-FPCRX-LTG-NIR
See Parts List 5440

OCTOBER, 1981 47 E3244


E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. NO.E3244
ELECTRICAL CONTROL CABINET

Ref. Part Number


No. Number Required Description

A B C D E PANEL ASSEMBLY .. Main control

5 8361774 1 3 3 3 5 RELAY .. Gen. purpose - MR-TSR-BR1 ,2-SBY-DBT-


See Parts List 5442
6 8357415 2 8 6 6 5 RELAY .. Gen. purpose - CDR-THL-PRX-MRA-DP1-DP2-
DP3-RLR-SPX-SPY-FSRA-WL-LWX - See Parts List 5440
7 8357416 5 4 5 6 4 RELAY .. General purpose - ER-EQP-PCR- }
PRA-FPCR-PRR-TLC-GFX(F40C) f ~ PT
8 8424310 . 1 1 1 1 RELAY .. General purpose - TSR > ££i
9 8361775 2 3 3 6 3 RELAY .. General purpose - TSR-FTX-FOR- \ ^L
RER-RB-RX-GFX /
10 8421610 . 1 1 1 - RELAY .. General purpose - OCP \ « pT
11 8360045 1 - - - - RELAY .. General purpose - GR > 5453
11 8361776 - 1 1 1 1 RELAY .. General purpose - GR
12 8357417 1 1 2 3 2 RELAY .. Gen. purpose - FPC-TLPR-FPCR(F40C) » See P.L.
13 8398705 - - - 1 1 RELAY .. Gen. purpose - LWX » 5441
14 8383678 1 - 1 1 2 RELAY .. Gen. purpose - EFL-BBL - See P.L. 5440
15 8357418 3 - - 3 1 RELAY .. Gen. purpose - PR-FOR-RER-COR-
BR1 (SDP40F-F40C)-SBY - See P.L. 5442
16 9099009 - - - - 1 RELAY .. Gen. purpose - 2 N.O. - 2 N.C. - P.U.: 19MA.-WSR
17 8276598 1 - - 1 - RELAY .. Time delay - TDR t See P.L.
*18 8276599 1 - - - - RELAY .. Time delay - TDS ' 5352
19 8349285 - - 1 1 1 RELAY .. Time delay - TLTD ) ~ .pT
20 8494260 - - - 1 - RELAY .. Time delay - RLTD > sloo
21 8469838 . . . _ 1 RELAY .. Time delay - RLTD ' **yy
22 8443302 1 - - 1 1 RELAY .. Automatic ground reset - AGR (F40C)
23 8488371 - - - 1 1 RELAY .. Automatic ground reset - AGR (SDP40F) - ARL
*24 9096987 - - 1 - 1 POWER ASY. .. Supply - Signal light control (GP40-2)
*25 9332497 . . . . 1 TIMER .. Sand actuating - See P.L. 4530
26 8421017 16 14 15 23 26 RECTIFIER ASY. .. CR26 thru CR49, 60,6 1,62 ,63, 76
27 8421016 13 14 15 23 26 RECTIFIER .. 2 Amps. D.C. - Incl. term, lead -
Threaded at 10-32
28 8421020 13 14 15 23 26 BLOCK .. Rectifier mounting - Incl. 10-32 insert
(429 8466026 1 1 1 2 2 CAPACITOR .. CA31-CA35 - 500 MFD - 150 V.D.C.
<j>29 8466025 . . . . 1 CAPACITOR .. CA31 - 310 MFD - 150 V.D.C.
30 8425275 1 1 1 1 1 CAPACITOR .. CA33 - 1 MFD - 600 V.D.C.
31 8225149 . . . 1 1 CAPACITOR .. CA36 - 1000 MFD - 150 VD.C.
32 8323375 2 1 1 1 1 CAPACITOR .. CA30.32 (GP15-1) - CA37 - 5 MFD -
400 VD.C.
33 8462713 - . 1 . . CAPACITOR .. CA40 - 1200 MFD - 100 VJXC. - GP39-2
34 8341282 . . . . 1 CAPACITOR .. CA40 - 10 MFD - 150 VD.C.
035 8466239 1 1 1 1 1 BRACKET .. Single capacitor mounting - CA31
035 8469165 - - - 1 1 BRACKET .. Three capacitor mounting - CA31 ,35,36
36 8474262 2 1 1 1 2 ANGLE .. Capacitor CA30,32 (GP15 -1 ), CA33,37,40 mtg.
37 8435389 2 2 2 2 2 INSULATOR .. Rubber - 1 x 4 x 1/4 in. thick
*38 8168456 - - 1 - - CLAMP .. Capacitor CA40 Mtg. - Insulated - GP39-2
39 8329506 4 3 3 5 6 RESISTOR .. RE30.31 ,32,33,35,38,40,41 - 10 Ohms -
25 Watt
40 8392344 . . . . 1 RESISTOR .. RE34 - 400 Ohms - 25 Watts
41 8363014 . . . 2 2 RESISTOR .. RE36,37 - 5000 Ohms - 25 Watts
42 8368351 . 1 1 - 2 RESISTOR .. RE39 (GP38-2) - RE46 - 1000 Ohms - 25 Watts
42 8336373 • 1 - 1 - RESISTOR .. RE39 (SD38-2) - 3500 Ohms - 25 Watts
43 8252712 . 1 1 1 . RESISTOR .. RE44 - 500 Ohms - 25 Watts
44 8472380 - 1 1 1 1 RESISTOR .. RE45 - 35 Ohms - 25 Watts
45 8363066 . . 1 . 1 RESISTOR .. RE46 (GP40-2) - 2000 Ohms - 25 Watts
46 8463180 1 2 2 2 2 BRACKET .. Resistor mounting - 6 resistor
47 8370512 - 1 1 1 1 BRACKET .. Resistor mounting - 3 resistor
48 8354091 1 1 1 1 1 BOARD .. Terminal - 8 point
49 8263306 1 1 1 1 1 INSULATION .. Fibre - 5-1/8 x 2-3/4 x 1/16 in. thick
50 8081950 1 1 1 1 1 BAR ..Bus -2-1/8x1/2 in.
51 8078117 1 1 1 1 1 BAR ..Bus -1-7/8x1/2 in.

E3244 48 OCTOBER, 1981


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Main Control Panel Assemblies
GP15-l,GP38-2,GP39-2,GP40-2,GP40X,SD38-2 andSD40-2SS Locomotives
79^57

14-

PLATE B3244-28
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E F
* i.1 9508231
7fJ\J<J^J*. 1 PANEL ASY. .. Main control GP1 5-1
* 1 9507623 1 f„ „ . PANEL ASY. .. Main control GP38-2
* 1 9507285 . . 1 . . . PANEL ASY. .. Main control GP39-2,GP40-2
* 1 9328151 . . . 1 . . PANEL ASY. .. Main control GP40X
* 1 9337637 . . . . 1 . PANEL ASY. .. Main control SD40-2SS
* 1
1 QS
yj 1 0634
i\J\j3*T 1 PANEL ASY. .. Main control SD38-2
2 9329044 1 1 1 1 1 PANEL .. Equipment mounting
2 9510692 1 PANEL .. Equipment mounting
3 8357415 AsR eq. . AR RELAY .. Gen. purp. - ACT,ASR,BRA,BR2A,BR3,CDR,DGX,DP1,
DP2,DP3,EFL,FSRA,GFX,1SA(LWX)OCL,OCP,OFL,RLR,SLR,
SPX,SPY,THL,TSR,WDR - See P.L. 5440
4 8363168 As Required RELAY .. General purpose - ACR,ACTX,ASR,BVR,BWR,CEF,CVR,
DGX,DP1,DP1A)DP2,DP3,EQP,ER,FPCRA,FPR,LPR,LUR,
LWXJVlCOXJtfRA,NCR,NlR,NVRX)OMCR,OSR)PrA,PRA,RPS)
RVF,RTL,SAF,SLL,SLR,STX,TCC,TSR,UTCO,WCR,WL-
See Parts List 5440
5 8383678 1 . . 1 1 1 RELAY .. General purpose - EFL,LFL,OF1 - OF6 - See P.L. 5440
6 8357416 2 3 4 3 3 2 RELAY .. General purpose - EQP,ER,GFX^RAJRRR ) See
7 8361775 2 . 1 . . . RELAY .. General purpose - FTX.TSR > P.L.
8 8357417 1 1 2 3 3 1 RELAY .. General purpose - FPCR,TLPR,TSR,PCR I 5441
9 8360045 1 1 1 1 . 1 RELAY .. General purpose - GR - See P.L. 5452
10 8276598 1 1 1 - - - RELAY .. Time delay - CLOPTD.TDR ,
*11 8276599 1 RELAY .. Time delay - TDS > See P.L. 5352
12 8276597 - 1 - 1 - - RELAY .. Time delay - MRD '
13 8421231 1 1 1 1 1 1 RELAY .. Control - FBR,NVR,NVRA - See P.L. 5499
14 8369154 4 2 2 . . 2 RELAY .. General purpose - FOR,MR,PR,RER - See P.L. 5442
15 8361774 - 2 2 2 1 2 RELAY .. General purpose - MR,BR1,BR2 - See P.L. 5442
16 9516672 - 3 3 - - - RELAY .. General purpose - DPI JDP2,DP3 - See P.L. 5440
17 8454412 . 1 1 - . 1 RELAY .. Open circuit protection - OCP - See P.L. 5394
18 8443302 - 1 1 1 1 1 RELAY .. Ground reset - AGR

OCTOBER, 1981 49 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
. __ . A B C D E F PANEL ASY. .. Main control
19 8398705 „ 1 1 1 _ _ RELAY .. General purpose - ACT,COR2,LWX - See P.L. 5441
20 8403578 . 1 1 . 1 . RELAY .. General purpose - SLL.SLR - See P.L. 5440
21 8488371 . 1 1 . . . RELAY .. Reset limiter - ARL
22 8349285 . . 1 1 1 . RELAY .. Time delay - TLTD - See P.L. 5499
23 8357418 . . 2 1 1 1 RELAY .. General purpose - BR2,FOR,PR,RER - See P.L. 5442
24 9312343 . . 1 1 1 . RELAY .. General purpose - RAD,TOR - See P.L. 5440
25 8392855 1 RELAY .. General purpose - BDR - See P.L. 5440
26 8469838 . . 1 1 . . RELAY .. Time delay - RLTD
27 8421094 . . . . 1 . RELAY .. General purpose - BR1,WSR - See P.L. 5442
28 9099009 - . - 1 1 - RELAY .. Wheel slip - WSR - See P.L. 5394
29 8424310 . 1 1 - - . RELAY .. General purpose - TLPR.TSR - See P.L. 5441
30 8361776 - - - - 1 - RELAY .. General purpose - GR - See P.L. 5452
31 8421017 As Re quired RECTIFIER ASY.
*32 8421016 As Required RECTIFIER .. 2 amps. D.C. - Incl. terminal lead - Threaded
*33 8421020 As Required BLOCK .. Rectifier mounting - Incl. 10-32 insert
34 9514587 . 1 1 . . . RECTIFIER ASY. .. CRDB - See P.L. 6903
35 8385325 - . . 1 . - RECTIFIER ASY. .. Bridge - CRGR
•2<C
OO Qyf 1 O'lT^
o413j/3 1 RECTIFIER ASY. .. CRDB - See P.L. 6903
37 8425275 1 1 1 2 2 1 CAPACITOR .. CA33,CA35 - 1 MFD.
38 8323375 1 1 1 1 1 1 CAPACITOR .. CA30,CA34,CA37 - 5 MFD.
39 8466026 1 1 1 1 1 1 CAPACITOR .. CA35.CA38 - 500 MFD.
40 8466025 - 1 1 1 - - CAPACITOR .. CA38,CA49 - 310 MFD.
41 8225149 1 1 1 1 - - CAPACITOR .. CA38.CA49 - 1000 MFD.
42 8491537 . . . 1 . . CAPACITOR .. CA37 - 1000 MFD.
43 8341282 . 1 1 . . 1 CAPACITOR .. CA42 - 10 MFD.
44 9512762 1 PANEL ASY. .. Capacitor - CADB
*45 8488444 . . 1 . . . CAPACITOR .. Cl - 33 MFD.
*46 8480361 . . 1 . . . CAPACITOR .. C2 - 100 MFD.
*47 8468105 . . 1 . . . CAPACITOR .. C3 - 47 MFD.
48 8466239 1 1 1 - 1 1 BRACKET .. Multiple capacitor mtg.
49 8469165 - 1 1 - - - BRACKET .. Three capacitor mtg.
50 9528149 - - 1 - - - BRACKET .. Capacitor
51 8215394 - - - 1 - - BRACKET .. Capacitor - For 8466025
52 8493899 - - - 1 - - BRACKET .. Capacitor
53 9528149 - - 1 - - - BRACKET .. Capacitor
54 8168459 - 1 1 - - - CLAMP .. Insulated - 1-3/4
55 8429166 1 1 1 1 1 1 RESISTOR .. RES - 3.75/3.75 Ohms - 400 Watts
56 8398604 2 1 2 1 - 1 RESISTOR .. RE4,RE6,RE7 - 2000/20000hms - 300 Watts
57 8239506 4 5 4 4 4 4 RESISTOR .. RE30,31, 32,33,34,35,38,41
jo
CO
ojoz/y^
Q'3QOOQ'2
1 RESISTOR .. RE34 - 300 Ohms - 25 Watts
59 8491400 1 1 _ . 1 RESISTOR .. RE6 - 165 Ohms - 50 Watts
£ 60 9519141 . 1 1 . . 1 RESISTOR .. RE3 - 10/50 Ohms - 160 Watts
0 61 8485912 - 1 1 . . . RESISTOR .. RE3 - 500 Ohms - 25 Watts
(6 62 8396289 . 1 1 . 1 . RESISTOR .. RE3 - 350/50 Ohms - 160 Watts
63 9336231 - - 1 1 - - RESISTOR .. RE3 - 10/10/50 Ohms - 160 Watts
I 64 9505835 - 3 2 - - - RESISTOR .. RE36 ,RE37,RE46 - 75K Ohms - 50 Watts
£ 65 8336373 - 3 - - 1 - RESISTOR .. RE36 ,RE39,RE42,RE46 - 3.5K Ohms - 25 Watts
fi 66 8468597 - 1 1 . . . RESISTOR .. RE36 - 120 Ohms - 25 Watts
</> 67 8472380 - 4 1 . - 1 RESISTOR .. RE40,RE45 - 10 Ohms - 25 Watts
68 8368351 - 1 1 2 - 1 RESISTOR .. RE36,RE39 - 1000 Ohms - 25 Watts
69 9505836 - 1 1 - . 1 RESISTOR .. RE43 - 27.9K Ohms - 50 Watts
70 8252712 - 1 1 .' . 1 RESISTOR .. RE44 - 500 Ohms - 25 Watts
71
/ JL 84fifi904
O*TUUI7V^T 1 RESISTOR .. RE37 - 1 102 Ohms - 25 Watts
72 8466905 1 RESISTOR... RE40 - 645 Ohms - 25 Watts
73 8363066 . . 2 . . _ RESISTOR .. RE40.RE46 - 2000 Ohms - 25 Watts
74 9525241 - . 1 - - . RESISTOR .. RE42 - 339 Ohms - 25 Watts
75 8392344 - - 4 - - - RESISTOR .. RE40,RE42,RE44,RE45 - 400 Ohms - 25 Watts
76 8493894 1 RESISTOR .. RE42 - 250 Ohms - 25 Watts
77 9510430 - 1 1 - - - RESISTOR .. RE7.RE9 - 20K/322.6/20K Ohms - 160 Watts
78 9322503 - - - 1 1 - RESISTOR .. RE6 - 20K/322.6/20K - 160 Watts L.T.C.

E3244 50 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
.... A B C D E F PANEL ASY. .. Main control
79 8463180 1 2 2 2 2 2 BRACKET .. Six resistor mounting
80 8370512 - 1 1 - - 1 BRACKET .. Three resistor mounting
*81 8491612 . _ 1 _ . . MODULE .. Main chassis - Crew call
*82 8490496 - . 1 . . - CONNECTOR .. Plug
*83 8490495 . . 1 . . . CLAMP.. Connector
*84 8243381 . . AR . - CABLE .. 5 No. 16 AWG. - N insul. - Sold per ft. - 3 ft. required
*85 8491035 - - 2 - - - BRACKET .. Module mounting
*86 9096568 . . . . 1 _ PANEL .. Amplify inter/f
87 9331353 4 4 4 4 4 4 BOARD .. Terminal - 20 point
88 9507683 2 2 2 2 2 2 BOARD .. Terminal - 8 point
*89 9508232 1 m . . _ _ CABLE FORM ..Panel
*90 9508091 . 1 . . . . CABLE FORM ..Panel
*91 9507302 . . 1 . . - CABLE FORM .. Panel
*92 9331996 . . - 1 . - CABLE FORM .. Panel
*93 9337686 . - - . 1 . CABLE FORM .. Panel
*94 9510632 . . . . . 1 CABLE FORM ..Panel
*95 8475586 As Required CABLE .. 18 AWG. - LF thin insul. - 500 ft. roll
*96 8475587 As Required CABLE .. 16 AWG. - LF insulation - 500 ft. roll
*97 8472022 As Required CABLE .. 14 AWG. - LF thin insul. - 500 ft. roll
*98 8468611 As Required CABLE .. 14 AWG. - LF insulation - 500 ft. roll
*99 8468612 As Required CABLE .. 12 AWG. - LF insulation - 500 ft. roll

OCTOBER, 1981 51 E3244


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Main Control Panel Assemblies
GP39X,GP50,SD40-2,SD40T-2,SD40X,SD50 and SD50S Locomotives

61

70JL6 r4 Z
6 L3 M H8 L
3
Ref. No. 1
PLATE A3244-29
Ref. Part Number Locomotive
No. Number Required Description Application
A B C
1 9521148 1 - - PANEL ASY. .. Main control GP39X,GP50
* 1 9513562 - 1 - PANEL ASY. .. Main control SD40X,SD50,SD50S
* 1 9519011 - - 1 PANEL ASY. .. Main control SD40-2,SD40T-2
2 9522050 1 - - PANEL .. Equipment mounting
* 2 9513561 - 1 1 PANEL .. Equipment mounting
3 8357415 As Req. RELAY .. General purpose - BR3,BRA,CDR,DBS ,DGX,EFL,
LWX,OCL,OCP,SAP2,SLR,THL)TSR,WD
4 8363168 As Req. RELAY .. General purpose - ACR,BAHT,BR3,BWR,CEF,
DGX J)P1 JDP1 A,DP2,EQP,ER,ESR,FBR,FPR, See P.L. 5440
LPR,LUR,MSCX,NIR,NVRX,OMCR,RTL',RVF,S14X,
SAF,SAP1 ,SLL,SLR,TSR,WCP,WDR,WDRX,WL
5 8383678 1 - - RELAY .. General purpose - BAHT
6 8357416 A$ Req. RELAY .. General purpose - ER,GFX,PCR,PRA,PRR )
7 8357417 As Req. RELAY .. General purpose - ATSR,FPCR,MR,TLPR,TSR I See P.L.
8 8424310 - 1 1 RELAY .. General purpose - TLPR.TSR 1 5441
9 8361775 2 2 1 RELAY .. General purpose - FOR.RER '
10 8357418 1 1 1 RELAY .. General purpose - BR2,COR (Col, C only) )
11 8361774 2 1 6 RELAY ..General purpose -BR13R2,FPCR>IRJPR > SeeP.L.
12 8369154 1 - 2 RELAY .. General purpose - FOR,MR,RER I 5442
13 8421094 - 1 - RELAY .. General purpose - BR1 '
14 9312343 1 - . RELAY .. General purpose - TOR I See P.L.
15 8392855 - 1 - RELAY .. General purpose - BDR ' 5440
16 9516672 1 - 3 RELAY .. General purpose - ACT,DP1 ,DP2,DP3 - See P.L. 5440
17 8360045 1 1 1 RELAY .. Ground - GR - See P.L. 5452
18 8421231 3 1 2 RELAY .. FBR,NVR,NVRA - See P.L. 5499
19 9099009 2 1 2 RELAY .. OCP,WS14,WSR,WSR12,WSR14 - See P.L. 5394
20 8383145 - - 1 RELAY .. General purpose - ACT - See P.L. 5442
*21 8276597 1 - - RELAY .. Time delay - TMRD i See P.L.
22 8276598 - - 2 RELAY ..Time delay -CLOPTD,TDR » 5352

E3244 52 OCTOBER, 1981


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
B PANEL ASY... Main control
23 8349285 1 1 1 RELAY .. Time delay - TLTD I See P.L.
*24 8469838 1 RELAY .. Time delay - GLTD f 5499
25 8443302 1 1 1 RELAY .. Automatic ground reset - AGR
26 8421017 As Req. RECTIFIER ASY... CR26 thru CR49,60,61,62,63,76
*27 8421016 As Req. RECTIFIER .. 2 Amps. D.C. - Incl. term, lead - Threaded at 10-32
*28 8421020 As Req. BLOCK .. Rectifier mounting - Incl. 10-32 insert
*29 9514587 1 RECTIFIER ASY... CRDB - See P.L. 6903
*30 9512761 1 PANEL ASY... CADB
*31 8488444 1 CAPACITOR .. Cl - 33 MFD.
*32 8480361 1 CAPACITOR .. C2 -100 MFD.
*33 8468105 1 CAPACITOR .. C3 - 47 MFD.
34 8466026 CAPACITOR .. CA31 - (Col. B only) - CA35 (Col. C only) - CA38 (Col. A only) -
500 MFD.
35 8466025 CAPACITOR .. CA31 - CA35 (Col. C only - 310 MFD.
36 8425275 CAPACITOR .. CA33 -1 MFD.
37 8323375 CAPACITOR .. CA34 - CA37 (Col. C only) - 5 MFD.
38 8341282 CAPACITOR .. CA35 - CA42 (Col. C only) - CALW (Col. H only) -10 MFD.
39 8491537 CAPACITOR.. CA37 - CA49 -1000 MFD.
*40 8225149 CAPACITOR .. CA38 -1000 MFD.
41 8466239 BRACKET .. Single capacitor mounting - CA31
42 8469165 BRACKET .. Three capacitor mounting - CA31 ,CA37,CA38
43 8474262 ANGLE .. Capacitor CA33,CA34,CA35,CALW mounting, CA33,CA37,
CA42 mounting (Col. C only)
44 8375386 ANGLE .. Capacitor CA49,CA35 (Col. C only) mounting
45 8435389 INSULATOR .-. Rubber -1 x 4 x 1/4 in. thick
46 8168456 CLAMP.. Capacitor CA49 mounting -1-3/8 in. - Insulated
*47 8168459 CLAMP .. Capacitor CA35 mounting -1-3/4 in. - Insulated
48 8239506 RESISTOR.. RE31,RE33,RE34,RE35,RE37,RE38,RE41,RE42,RE46 -
10 Ohms-25 Watts
*49 8392344 RESISTOR .. RE34.RE36 - 400 Ohms - 25 Watts
*50 9505835 RESISTOR . RE36,RE37,RE40 - 75 K Ohms - 50 Watts
*51 8468597 RESISTOR . RE38 -120 Ohms - 25 Watts
52 8368351 RESISTOR . RE39 -1 K Ohms - 25 Watts
53 8336373 RESISTOR , RE39 - 3.5K Ohms - 25 Watts
54 8493894 RESISTOR .RE40-250 Ohms-25 Watts
*55 8472380 RESISTOR . RE40,RE45 -10 Ohms - 25 Watts
*56 9505836 RESISTOR . RE43 - 27.9K Ohms - 50 Watts
*57 8252712 RESISTOR . RE44 - 500 Ohms - 25 Watts
> 58 9519141 RESISTOR . RE3 -10/50 Ohms -160 Watts
58 9336231 RESISTOR . RES -10/10/50 Ohms -160 Watts
*59 8398604 RESISTOR . RE4 (Col. C only), RE7,RE8 (Col. A only) - 2000/2000 Ohms -
300 Watts
60 8429166 RESISTOR RES - 3.75/3.75 Ohms - 400 Watts
61 9510430 RESISTOR RE6.RE7 (Col. C only) - 20K/322.6/20K Ohms -160 Watts
61 9322503 RESISTOR RE6 - 20K/322.6/20K Ohms -160 Watts L.T.C.
62 8398604 RESISTOR RE7.RE8 (Col. A only)
63 8463180 BRACKET .. Resistor mounting - 6 resistor
64 8370512 BRACKET .. Resistor mounting - 3 resistor
*65 8491612 MODULE .. Main chassis - Crew call
*66 8490496 CONNECTOR.. Plug
*67 8490495 CLAMP.. Plug
*68 8491035 BRACKET .. Module mounting
69 8354091 BOARD .. Terminal - 8 point
70 8081950 BAR .. Bus - 2-1/8 x 1/2 in.
71 8078117 BAR ..Bus-1-7/8x1/2 in.

OCTOBER, 1981 53 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244 ELECTRICAL CONTROL CABINET


Engine Control Panel Assemblies
DDA40X Locomotive

PLATE A3244-30
Ref. Part No.
No. Number Req. Description Application
1 8424086 1 . PANEL ASSEMBLY .. Engine control No. 1 Electrical control cabinet
2 8425530 _ 1 PANEL ASSEMBLY .. Engine control No. 2 Electrical control cabinet
3 8435467 1 . PLATE .. Name • Equipment mounting - 1/8 x 14-3/8 x 26-13/16 in. Ig.
4 8426734 . 1 PLATE .. Name - Equipment mounting - 1/8 x 7-11/16 x 20-3/8 in. Ig.
5 8424134 1 . HINGE .. Panel - 1-15/16 x 14-3/8 in. long
6 113277 4 . RIVET .. Hinge mounting - 3/16 O.D. x 5/16 in. long - Flat head
7 8331091 1 . PLATE .. Name - ""Danger 600 Volts
8 8364042 3 . LATCH .. Panel - Stainless steel - 9/16 x 1-15/32 in. long
9 8364041 3 . GUIDE .. Latch - Stainless steel - 41/64 x 13/16 in. long
10 8364039 3 . RIVET .. Tubular - .227 O.D. x .269 in. long - Stainless steel
11 8364040 3 - WASHER .. Spring - 7/16 O.D. x .244 I.D. - Phos. bronze
12 8295501 1 1 AMMETER .. Battery charging - "Red-Green Dial" - 75MV.-0-75MV.
13 8416520 . 1 AMMETER .. Traction motor
14 154942 3 3 SCREW .. Machine - 4-40 x 1/2 Rnd. Head
15 8035114 3 3 NUT .. Lock - 4-40 Hex.
16 155048 . 4 SCREW .. Machine - 8-32 x 5/8 Rnd. Head - Cross recess
17 8035120 - 4 NUT .. Lock - 8-32 Hex.
18 8330137 6 _ SWITCH .. Slide button - Lights - Number, Class., Eng.Room and Platform
19 8404148 1 1 SWITCH .. Slide button - Dynamic brake cutout
20 155193 14 2 SCREW .. Machine - 10-32 x 1/2 Rnd. Head - Cross Recess
21 8175649 1 1 SEAL .. Lead - 16 in.
22 8323138 1 1 SCREW .. Machine - 10-32 x 7/8 Fil. Head - Drilled
23 8243533 1 . SWITCH .. Rotary - Headlight
24 8435590 1 1 SWITCH .. Rotary - Signal light . No. 2 Engine Isolation
25 8330988 1 . SWITCH .. Rotary - Isolation . No. 3 Engine Isolation
26 155338 12 4 SCREW .. Machine - 1/4-20 x 1/2 Rnd.lHead - Cross recess
27 8384650 2 2 SWITCH .. Push button - Emergency fuel cutoff - Engine stop
28 8425711 1 1 PLATE .. Name - "Emergency Fuel Cutoff
*29 8435765 _ 1 PLATE .. Name - "No. 2 Engine Isolation Switch on No. 1 Cabinet"
30 8260287 1 - RECEPTACLE .. Female - 2 Pole - 74 V.D.C.
31 8421183 1 1 LENS .. Red - Hot engine - Auto, water drain
32 8421184 1 1 LENS .. Amber - Low oil, crankcase pressure, low water
33 8421185 1 1 LENS .. Blue - No power
34 8421186 2 2 LENS .. White - H.V. Grd. - Fault, Turbo. Aux. Pump
35 8421187 2 2 LENS .. Clear - Load test, Cir. Inter. Trip
36 8421182 8 7 LAMP .. Indicator - 48 Volts - 2.5 Watts
37 8421189 8 7 HOLDER .. Indicator lamp
•38 8380934 16 14 TERMINAL .. Female fasten tab - No. 18 - Red insulation
*39 8397794 A.R. WIRE .. No. 18 Teflon insulated - Sold per foot
*40 8339154 A.R. SOLDER .. Rosin core - 1/16 dia. - Sold per 5 Ib. spool
*41 8424423 1 - BRACKET ASSEMBLY .. Resistor mounting - Indicator lights
42 8425930 - 1 BRACKET ASSEMBLY .. Resistor mounting - Indicator lights
*43 8424398 1 - BRACKET .. Polyglass - 1/8 x 1-1/8 x 1-3/4 x 12-1/8 in. long
44 8425877 - 1 BRACKET .. Polyglass - 1/8 x 1-1/8 x 3-5/16 x 8-5/16 in. long
•45 8380661 9 8 RESISTOR .. Includes leads - 1000 Ohms - 3 Watt
•46 8339983 27 24 TAB .. Male fasten - "U" Type • Two wire - .130 stud hole dia.
*47 9428360 27 24 EYELET .. Tab mounting - 1/8 x 7/32 in. long - Brass
48 155198 3 2 SCREW .. Machine - 10-32 x 5/8 Rnd. Head - Cross recess
49 8035122 3 2 NUT .. Lock - 10-32 Hex.
50 153777 3 . SCREW .. Latch fastener - 1/4-20 x 5/8 Fil. Head
51 124818 3 - NUT .. Lock - 1/4-20 Hex.
52 166689 4 - SCREW .. Hinge mounting - 10-32 x 1/2 Rnd. Hd.
53 121801 4 - WASHER .. Lock - No. 10 Internal tooth
54 9419644 - 4 BOLT .. Panel mounting - 10-24 x 1/2 Hex. Washer Head
*55 8324100 A.R. - WEATHERSTRIP .. Molded rubber - 5/16 x 25/32 in. - Sold per foot
•56 8273655 . A.R. GASKET .. Flat rubber - 1/8 x 1/2 in. - Sold per foot
•57 8178369 - A.R. CEMENT .. Gasket mounting - Sold per 1 pint can

E3244 54 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

CONTROLLING
•ITHUMIT
COUPLEDAT
SHORT HOOD END
HEADLI6HT
CONTROL

Ref. No. 1

25
© ©
ISOLATION SWITCH CUTOUT

Ref. No. 2
PLATE A3244-30

OCTOBER, 1981 55 E3244


E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Engine Control Panel Assemblies
GPI 5-1 ,GP38-2 ,GP39-2 ,GP39X,GP40-2 .GP40P-2 ,GP40X,GP50,SD38 -2 .SD40-2 ,SD40-2SS,
SD40T-2,SD40X,SD45-2,SD45T-2,SD50,SD50S,SDP40F,F40C,F40PH and F40PH-2 Locomotives

Ref. Part Number Locomotive


No. Number Required Description Application
A B C D
/* 1 8463080 1 . . . PANEL ASY. .. Engine control Basic on all models above except SDP40F,
F40C,F40PH and F40PH-2
/* 1 8484391 - 1 - - PANEL ASY. .. Engine control Optional for all models above except
SDP40F,F40C,F40PH and F40PH-2
1 8484373 - - 1 - PANEL ASY. .. Engine control SDP40F.F40C
* 1 9313215 - - - 1 PANEL ASY. .. Engine control F40PH.F40PH-2
2 ---- 1 1 1 1 PLATE .. Name - Equipment mtg. - Specify locomotive model and serial no.
£ 3 8330137 As Required SWITCH .. Slide - 1 N.O. - Lights, pass. st. mode c/o, low oil aim. test
£ 4 8404148 2 2 1 2 SWITCH .. Slide - 1 N.O. with seal wire hole - Dyn. brk. cutout, snow
operation, class light
5 8330131 - - 1 1 SWITCH .. Slide - 1 N.O. - 1 N.C. - Engine room lights
</> 6 8455355 2 2 1 2 SWITCH .. Slide - 2 N.O. with seal wire hole - Dynamic brake cutout,
locked wheel cutout and reset
* 7 8330135 1 1 - 2 SWITCH .. Slide - 2 N.O. - 6th throttle limit, layover prot.
^ 8 8433191 1 1 1 1 SWITCH .. Rotary -.2 position - 9 pole - Isolation
(6 8 9089105 - 1 - - SWITCH .. Rotary - 2 position - 9 pole - Isolation
^ 8 8484096 - 1 - - SWITCH .. Rotary - 2 position - 10 pole - Isolation
fi 9 9324379 1 1 - - SWITCH .. Rotary - 3 pos. - 8 sect. - T.M. cutout I Includes
j> 9 8366391 1 1 1 - SWITCH .. Rotary - 4 pos. - 2 sect. - T.M. cutout I 2 N.O. push
^ 9 9323839 1 1 - - SWITCH .. Rotary - 5 pos. - 5 sect. - T.M. cutout 1 to close
<t> 9 8363900 1 2 - 1 SWITCH .. Rotary - 5 pos. - 8 sect. - T.M. cutout ' Aux. Sects.
tf 9 8485569 - 1 - - SWITCH .. Rotary - 2 position - 2 pole - Slug control
10 8439118 1 1 1 1 SWITCH .. Rotary - 4 position - 4 pole - MU headlight
*11 8484515 1 1 - - SWITCH .. Rotary - 2 position - 5 pole - Signal light
*12 9083195 1 1 - - SWITCH .. Rotary - 2 position - 2 pole - AC terminal lighting
*13 8491819 1 1 - - SWITCH .. Rotary - 2 position - 3 pole - Pace selector
*14 9314455 - - - 1 SWITCH .. Rotary - 2 position - 8 pole - Idle
j6 15 8384650 1 1 1 1 SWITCH .. Push button - 2 N.C. - Emer. fuel c/o and eng. stop
fi 15 8384651 - - 1 - SWITCH .. Push button - 4 N.C. - Emer. fuel c/o and eng. stop
{Engine Control Panel Asy. 8484391 includes the "Push-to-Test" Indicator PanelfsJ and is applied as an option for the
models indicated (whereas 8463080 is basic for those models}. The Engine Control Panel must be replaced with the
originally applied Panel.

E3244 56 OCTOBER, 1981


E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
8463080 A „ _ . PANEL ASY. .. Engine control
8484391 - B - - PANEL ASY. .. Engine control
8484373 - - C - PANEL ASY. .. Engine control
9313215 - - - D PANEL ASY. .. Engine control
*16 9090434 1 _ . . BREAKER .. Circuit - DJP. - 15 Amp. - AC water cooler
*17 8458724 . 1 - 1 BREAKER .. Circuit - DP. - 30 Amp. - Utilities, heated windshield
*18 9515345 1 - - - BREAKER .. Circuit - DP. - 125 Amp. - Air/heat cond.
*19 8295501 1 - - - AMMETER .. Battery charging - 75 MV. - 0-75 MV. deflection
*20 8438423 7 . _ . SOCKET .. Indicator light - Miniature slide base
*21 8421182 7 . . . LAMP .. Indicator - Miniature slide base
*22 8438424 AR - - - LENS .. Cap - Red
*23 8438425 AR - - - LENS .. Cap - Clear
*24 8438426 AR - - - LENS .. Cap - Amber
*25 8438427 AR - - - LENS .. Cap - Blue
*26 8438428 AR - - - LENS ..Cap -White
*27 8453283 AR - - - LENS .. Cap - Green
28 8484374 . 1 1 1 PANEL ASY. .. Indicator light switch \
0 29 8484390 - 1 - - PANEL ASY. .. Indicator light switch I Q P T ,-fi--
0 29 9525723 - 1 - - PANEL ASY. ..Indicator light switch ( »ee rx. ^8t>
29 8484375 - - 1 1 PANEL ASY. .. Indicator light switch *
*30 8484193 - 1 - - GUARD .. Lens - 4 switch panel
31 8484055 - 1 2 2 GUARD .. Lens - 6 switch panel
32 8487875 - - 1 - SWITCH .. Base - Indicator light
33 8482811 . . 1 . LAMP .. Subminiature - 6 Vat
34 8483712 . - 1 - CAP .. Lens - "Blr. Stop"
35 8487876 - - 1 - GUARD .. Single indicator switch light
36 8363478 1 1 1 1 PLATE .. Name - "Danger - 600 Volts Behind Panel"
37 8370564 1 1 1 1 PLATE .. Name - "Emergency Fuel Cutoff and Engine Stop"
<t> 38 8464400 1 1 - 1 PLATE .. Name - "No. 1 Out, No. 2 Out, Motors All In, No. 3 Out, No. 4 "
0 38 8464453 1 1 1 - PLATE .. Name - "Motors All In, 1 and 6 Out, 2 and 4 Out, 3 and 5 Out"
0 38 9323725 1 1 - - PLATE .. Name - "Trk. No. 1 Out, Motors All In, Trk. No. 2 Out"
0*39 9517505 1 1 - - PLATE .. Name - "GP40-2 No. 1 and No. 3 Out, GP40-2 No. 2 and No. 4
Out, Motors All In, Booster No. 1 and No. 2 Out, Booster No. 3 and
No. 4 Out"
0*39 9525917 1 1 - - PLATE .. Name - "GP40-2 No. 1 and No. 3 Out, GP40-2 No. 2 and No. 4 Out,
Motors All In, Booster No. 1 and No. 3 Out, Booster No. 2 and No. 4 Out"
*40 8175649 3 3 2 3 SEAL .. Includes wire - Switch locking

OCTOBER, 1981 57 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R R o R A T I O N

P.L. No. E3244 ELECTRICAL CONTROL CABINET


DDA40X Locomotives
Circuit Breaker Panel Assemblies

IS-iJ __ _
I6 "^q ^-——'2 ' 2 —\< - / ——— ' 3

w w- T-:- ———
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V _—•——— 6
14 —— —_ •*• COMTftCH LOW*. n*L FUW
— ——— 14 -^•-^ss*
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Inf-
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1 ———— 1 1 10 ——-___ 1 _^-—— 10


r\ ...... ^ - -— —^ ~*L=S - — ^ o

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v> & -,6>-^:
rq Ini
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•————— 14 9 ———_.
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tfcfr WQ .ii-y []•&-- HfB-
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/v^/ o ivD««M^r>-^_
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^1
LOAD TIST
^ V
MOOULC
-fl
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- 1B M B^ ^-——— 3 L

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TOILCT LO01UT
«nm OOK.^ ^——— 8 Ref. No. 2
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9 —— —— _;;___«.J_J

1
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Ref. No. 1
PLATE A3244-32
Ref. Part No.
No. Number Req. Description Function
1 8424864 1 . PANEL ASSEMBLY .. Circuit breaker - No. 1 Electrical control cabinet
2 8425533 - 1 PANEL ASSEMBLY .. Circuit breaker - No. 2 Electrical control cabinet
3 8424863 1 - PANEL .. Equipment mounting - 17-1/4 x 8 x 11 Ga.
4 8425775 - 1 PANEL .. Equipment mounting - 10-3/4 x 6-3/4 x 11 Ga.
5 8425232 1 - PLATE .. Name - Pressure sensitive
6 8425842 - 1 PLATE .. Name - Pressure sensitive
7 8458698 2 - BREAKER .. Circuit - S.P. - S.T. - ISA. -74V. Water cooler
Replaces 8205 116 Automatic water drain
8 8421199 1 1 BREAKER .. Circuit - DJ?. - S.T. - 3A. - 74V. Load test control
9 8424859 1 1 BREAKER .. Circuit - Df. • S.T. - 5A. -74V. Module control
Overspeed
10 8458739 3 2 BREAKER .. Circuit - DP. - S.T. - ISA. -74V. MB Motor control
Replaces 8258595 RV Motor control
Cab heater, Control, Lights,
11 8458724 7 2 BREAKER .. Circuit - DP. - S.T. - 30A. -74V. Headlights, Turbo. Aux.
Replaces 8255808 PumpJoiletWindshield htr.
12 8458738 1 1 BREAKER .. Circuit - DP. - S.T. - 40A.-74V. Local control
Replaces 8297269
13 8421198 1 1 BREAKER .. Circuit - 3 P. - S.T. - ISA. -74V. Fuel pump
14 8424862 2 1 GUARD ASSEMBLY .. Breaker
15 131880 64 32 SCREW .. Machine - 6-32 x 1/4 ill.head
16 138526 64 32 WASHER .. Lock - No. 6 Int. tooth
17 9419644 6 6 BOLT .. Panel mounting - 10-24 x 1/2 - Hex. head - Tapping
•18 8324100 A.R WEATHERSTRIP .. Holded rubber - 5/16 x 25/32 in. - Sold per foot
*19 8273655 A.R. GASKET .. Flat rubber - 1/8 x 1/2 in - Sold per foot
*20 8178369 A.R. CEMENT .. Gasket mounting - Sold per 1 pint can
96810

E3244 58 OCTOBER, 1981


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Circuit Breaker Panel Assemblies
GP15 -1 ,GP38 -2 ,GP39-2 ,GP40-2 ,GP40P-2 ,SD38 -2 ,SD40-2 ,SD40T-2,
SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives
PLATE A3244-33
Ref Part Number Locomotive
Nn Number Required Description Application
* 1 9316576 A
f\
PANEL ASY. .. Circuit breaker GP15-1
* 1 8463275 B PANEL ASY. .. Circuit breaker GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2 ,SD40-2 ,SD40T-2,SD45-2 ,
SD45T-2.F40C
1 8485135 _ . C , PANEL ASY. .. Curcuit breaker SDP40F
* 1 9313205 - - - D PANEL ASY. .. Circuit breaker F40PH
2 . . . .1 1 1 I PANEL .. Equipment mounting
4 3 8458698 1 1 1 1 BREAKER .. Circuit - S.P. - 15 Amp. - Aux. generator field
4 3 8456915 1 . - BREAKER .. Circuit - S.P. - 5 Amp. - Aux. generator field
4 3 8458697 . 1 . . BREAKER .. Circuit - S.P. - 10 Amp. - Aux. generator field
4 3 9095648 . . . 1 BREAKER .. Circuit - S.P. - 6 Amp. - Aux. generator field
4 8458725 - . 1 1 BREAKER .. Circuit - D.P. - 2 Amp. - Alertness control
5 8458735 . 2 2 2 BREAKER .. Circuit - D.P. - 3 Amp. - Rev. control -
Brake trans. control
6 8458728 . 1 1 1 BREAKER .. Circuit - D.P. - 5 Amp. - Module control
7 8458727 1 1 2 1 BREAKER .. Circuit - D.P. - 15 Amp. - 80 to 250 V.A.C. -
A.C. control - A.C./heater cutout
4 8 8458739 6 9 8 7 BREAKER .. Circuit - D.P. - 1 5 Amp. - 64 to 74 V.D.C. - Turbo -
Auto, drain timer - Radio - Auto water drain - Safety
devices - Utilities - Warning devices - Electronic devices •
Signal light - Speed indicator - Water cooler -Overspeed control -
Train control
<t>* 8 9090434 . 1 . - BREAKER .. Circuit -D.P. - 15 Amp. - 80 to 250 V.A.C. -
4-3/4 in. x 2 in. - Water cooler A.C.
* 9 8458742 1 - - - BREAKER .. Circuit - 3P. - 30 Amp. - Local control
9 8458724 3 5 4 6 BREAKER .. Circuit - D.P. - 30 Amp. - Cab heater - Lights -
Local control - Auxiliary cab heater - Turbo - Speed ind.
10 8458726 1 1 1 1 BREAKER .. Circuit - D.P. - 35 Amp. - Headlights - Formerly 8456726
11 8458738 1 2 1 1 BREAKER .. Circuit - DJP. - 40 Amp. - Control - Toilet
tf'12 8448859 1 1 1 1 BREAKER .. Circuit - DJP. - 50 Amp. - 80 to 250 V.A.C. -
Filter blower motor
0 12 9317277 1 - - - BREAKER .. Circuit - D.P. - 50 Amp. - 80 to 250 V.A.C. -
Poles insulated - Filter blower motor
«( 13 8414231 2 2 . . BREAKER .. Circuit - D.P. - 50 Amp. - 64 to 74 V.D.C. - Cab heater
tf 13 8485669 2 2 2 2 BREAKER .. Circuit - D.P. - 60 Amp. - Cab heater
4 13 6945270 - - 2 2 BREAKER .. Circuit - D.P. - 70 Amp. - Cab heater
*14 8433382 1 - - - BREAKER .. Circuit - D J. parallel conn. - 60 Amp. - Batt. fid.
^ 14 8433383 - 2 2 2 BREAKER .. Circuit -D.P. - 100 Amp. - Generator field -
Auxiliary generator - Air conditioning
4 14 8433381 - 1 - - BREAKER .. Circuit -DP. - 150 Amp; - Auxiliary generator
15 8458741 1 1 1 1 BREAKER .. Circuit - 3 P. - 15 Amp. - Fuel pump
16 8463274 1 1 1 - HINGE .. Panel mounting
*16 9313231 - - - 1 HINGE .. Panel mounting - Notched corner @ 1/2x1-1/2 in.
17 8463273 1 1 1 1 STRIP .. Tapping - Hinge mounting
•18 8463522 1 1 - 1 SWITCH .. Toggle - O.C.P. reset - Ground relay lockout reset
*19 8439716 1 1 - . GUARD .. Toggle switch
*20 8464621 1 1 - . PLATE .. Name - O.C.P. reset switch
•21 8463272 1 1 - - PLATE .. Cover - 5 in. x 1 -5/8 in.
22 8444010 1 2 2 2 PLATE .. Filler strip - 6 in. x 1/2 in.
•23 8384898 As Required PLATE .. Cover - 2-7/16 in. x 1-17/32
24 159240 AsRec uired SCREW .. 6-32 x 5/16 pan head - Cross recess - Formerly 154959
25 177800 2 4 4 4 SCREW .. 8-32 x 3-1/4 fillister head - Slotted - Ref. 22 mounting
26 159582 4 4 4 4 SCREW .. 8-32 x 3/8 pan head - Cross recess - Hinge mounting
27 159254 4 4 4 4 SCREW .. 6-32 x 3/8 pan head - Cross recess - Breaker mounting
*28 159572 2 2 - - SCREW .. 8-32 x 1/4 pan head - Cross recess - Ref. 21 mtg.
*29 9404122 2 2 - - SCREW .. Tapping - 4-40 x 1/4 pan head - Slotted - Ref. 20 mtg.
30 8497962 - 1 - - PLATE .. Name - "Train Comm."
31 8472381 • 1 - - PLATE .. Name - "Toilet"

REVISED AUGUST, 1987


OCTOBER, 1981 59 E3244
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
24

Ref. No. 1 Col. C


PLATE A3244-33

E3244 60 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
No. 1 Circuit Breaker Panel Assemblies
GP15-l,GP38-2,GP39-2,GP39X)GP40-2)GP40X,GP50,SD38-2,
SD40-2,SD40-2SS,SD40T-2,SD40X,SD50 and SD50S Locomotives

Ref. No. 1
PLATE A3244-34
Ref. Part Number Locomotive
No. Number Required Description Application
A B C
1 9506823 1 . . PANEL ASY. .. Circuit breaker GP1 5-1 ,GP38-2,GP39-2,GP40-2,SD38-2
* 1 9330018 . 1 - PANEL ASY. .. Circuit breaker GP39X,GP40X,GP50,SD40X,SD50,
SD50S
* 1 9337939 . - 1 PANEL ASY. .. Circuit breaker SD40-2SS,SD40-2,SD40T-2
tf* 2 9329647 1 1 1 PLATE .. Name - Equipment mounting
£* 2 9515768 1 1 1 PLATE .. Name - Equipment mounting
3 9329960 1 1 1 HINGE .. Panel mounting
0 4 8458724 5 5 4 BREAKER .. Circuit - DP. - 30 Amp. - Aux. cab heater (2), utilities, air
cond. blower, toilet compt. heater, radio control, battery heater
I 5 8458728 - 2 - BREAKER .. Circuit - DJP. - 5 Amp. - Alertor, electrical devices
<t> 6 8458738 - 1 - BREAKER .. Circuit - DP. - 40 Amp. - Toilet
Ji 7 8458739 9 7 7 BREAKER .. Circuit - DP. - 15 Amp. - Radio, utilities, auto, drain timer,
warning devices, safety devices, electrical devices, water drain, drier timer,
drier heater, horn, select A power, pacesetter
^> 8 9098700 - - 1 BREAKER .. Circuit - DP. - 5 Amp. - Pacesetter
9 9326806 As Req. PLATE .. Cover - Appl. in absence of above circuit breakers
10 9331580 1 1 1 PLATE .. Name - Air cond. blower
11 9508100 1 . . PLATE .. Name - Drier heater
12 9508101 1 - . PLATE .. Name - Drier timer
*13 9529604 - 1 - PLATE .. Name - Select A power
£ 14 9334103 - 1 - PLATE .. Name - Radio control
tf 14 8492181 - 1 - PLATE .. Name - Alertor
*15 9334183 . 1 . PLATE .. Name - Toilet
16 9506022 . . 1 PLATE .. Name - Water drain
*17 9098723 . . 1 PLATE .. Name - Pacesetter
*18 8472960 1 . 1 GUARD .. Warning devices circuit breaker
19 159240 48 48 48 SCREW .. Circuit breaker mounting - No. 6-32 x 5/16 pan head - Cross recess
*20 159378 2 - 2 SCREW .. Guard mounting - No. 6-32 x 1-1/4 pan head - Cross recess
21 436733 2 2 2 SCREW .. Cover mounting - No. 10-24 x 5/8 pan head - Slotted
*22 138526 2 . 2 WASHER ..Lock -No. 6
23 8035123 2 2 2 NUT .. Lock - No. 10-24 hex.

OCTOBER, 1981 61 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
No. 2 Circuit Breaker Panel Assemblies
GPI 5-1 ,GP38-2 ,GP39-2 ,GP39X,GP40-2 ,GP40X,GP50,SD38-2 ,SD40-2,
SD40-2SS,SD40T-2,SD40X,SD50 and SD50S Locomotives

Ref.No. 1
PLATE A3244-35
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E F G
1 9521440 1 PANEL ASY. .. Circuit breaker GPI 5-1
1 9506825 - 1 PANEL ASY. .. Circuit breaker GP38-2,GP39-2,GP40-2,SD38-2
1 9513422 - - 1 - - - - PANEL ASY. .. Circuit breaker GP39X,SD40XySD50,SD50S
1 9330079 1 PANEL ASY. .. Circuit breaker f^TtAO'V

1 PANEL ASY. .. Circuit breaker Xp<\n


1 9518550 1 . PANEL ASY. .. Circuit breaker SD40-2,SD40T-2
1 O "3 *2^7Qf£/*
yjj 1 i*OO 1 PANEL ASY. .. Circuit breaker QT\dn O^IQ
2
2
9521439
9329646
1
- 1 1 1 1 1 1
PLATE .. Name - Equipment mountir
PLATE .. Name - Equipment mounting
ig
3 9329960 1 1 1 1 1 1 1 HINGE .. Panel mounting
j> 4 9095648 1 1 . 1 . . . BREAKER .. Circuit - SJ?. - 6 Amp. - Aux. gen. field
4 9531941 - - 1 - 1 - - BREAKER .. Circuit - SF. • 10 Amp. - Aux. gen. field
4> 4 8458698 1 1 BREAKER .. Circuit - SJP. - 15 Amp. - Aux. gen. field
* 5 8458725 1 BREAKER .. Circuit - DJ?. - 2 Amp. - Brake trans. control
6 8458735 - 2 2 1 2 2 2 BREAKER .. Circuit - DJ?. - 3 Amp. - Brake trans control, rev. control
7 8458728 - 1 . . . 1 . BREAKER .. Circuit - DJP. - 5 Amp. - Module control
7 9322826 . . 1 1 1 . 1 BREAKER .. Circuit - DJ?. - 10 Amp. - Module control
8 8458727 . 1 1 1 1 1 1 BREAKER .. Circuit - DJ?. - 15 Amp. - A.C. control
9 8458724 2 3 3 3 4 4 4 BREAKER .. Circuit - DJP. - 30 Amp. - Lights, cab heater, turbo,
local control, battery heater
10 8458726 1 1 1 1 1 1 1 BREAKER .. Circuit - DJ? . - 35 Amp. - Headlights
11 8458738 1 1 1 1 1 1 1 BREAKER .. Circuit - DJ?. - 40 Amp. - Control
12 8458741 1 1 - - - 1 1 BREAKER .. Circuit - 3 P. - 15 Amp. - Fuel pump
12 8458742 1 - 1 1 1 - - BREAKER .. Circuit - 3 P. - 30 Amp. - Local control (Col. A only)
fuel pump
13 8373198 1 1 1 1 1 1 1 SWITCH .. Toggle - GR cutout - 3 P. - S.T. - 10 Amp. @ 250 V A.C.
14 8463522 - 1 1 1 1 1 1 SWITCH .. Toggle - GR reset - SJ?. - D.T. - 10 Amp. @ 250 V.A.C.
15 9330976 - 1 1 1 1 1 1 SWITCH .. Toggle - OCP reset - SJ?. - D.T. - 10 Amp. @ 1 15 V.A.C.

E3244 62 OCTOBER, 1981


E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
.... A B C D t; F G PANEL ASY. .. Circuit breaker
16 188002 2 2 2 2 2 2 - PLUG - BUTTON .. To be used in absence of Ref. Nos. 14 and 15
17 9326806 4 1 2 2 2 1 - PLATE ,. Cover - Appl. in absence of .above circuit breakers
18 9328115 . 1 1 1 . 1 1 PLATE .. Name - OCP reset
10
io OOrK'7'7
yj2\JJ 1 1 1 PTl^f\ll^j
X ATF .. KFamp
lvalue . OPP
\J\s£ rp«pt
XwoGl
j>*19 9090452 1 PLATE .. Name - Battery - L.R. heaters
0*19 9522566 1 PLATE .. Name - Battery heater
20 9329653 1 1 1 1 1 1 1 GUARD .. GR cutout switch
21 8439716 . 1 1 1 1 1 1 GUARD .. O.C JP. reset switch
*22 8472960 - 1 - 1 1 - - GUARD .. Turbo circuit breaker
23 8377850 . 2 2 2 2 2 2 DISC .. O.C JP. reset switch locating, gr. reset switch locating
24 8357939 1 1 1 1 1 1 1 SEAL .. Incl. lock wire - gr. cutout switch
25 8175649 . 1 1 1 1 1 1 SEAL .. Incl. lock wire - O.C.P. reset switch
26 8468031 1 1 1 1 1 1 1 PIN .. Seal - Ref. No. 24
27 159240 30 44 44 44 44 48 48 SCREW .. Cover, circuit breaker mounting - No. 6-32 x 5/16 pan head -
Cross recess
*28 159378 - 2 - 2 2 - - SCREW .. Turbo guard mounting - No. 6-32 x 1-1/4 pan head - Cross
recess
29 436733 2 2 2 2 2 2 2 SCREW .. Hinge mounting - No. 10-24 x 5/8 pan head - Slotted
30 436696 2 2 2 2 2 2 2 SCREW .. GR cutout switch guard mounting - No. 8-32 x 5/8 pan head -
Slotted
31 8035120 2 2 2 2 2 2 2 NUT .. Lock - No. 8-32
32 8035123 2 2 2 2 2 2 2 NUT ..Lock -No. 10-24
*33 138526 - 2 - 2 2 - - WASHER .. Lock - No. 6 - Turbo circuit breaker guard

OCTOBER, 1981 63 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Circuit Breaker Compartment Assemblies
GP15-1,GP38-2,GP39-2,GP39X,GP40-2,GP40X,GP50,
SD38-2,SD40-2,SD40-2SS,SD40T-2,SD40X,SD50 and SD50S Locomotives

22 29

io
PLATE A3244-36
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E
1 9515666 1 - . . . COMPARTMENT ASY. .. Circuit breaker and test panel GP15-1
* 1 9506824 - 1 - - - COMPARTMENT ASY. .. Circuit breaker and test panel GP38-2.GP39-2,
GP40-2.SD38-2,
SD40-2.SD40T-2
* 1 9327845 - - 1 - - COMPARTMENT ASY. .. Circuit breaker and test panel GP39X,GP40X,GP50
* 1 9337168 - - - 1 - COMPARTMENT ASY. .. Circuit breaker and test panel SD40-2SS
* 1 9514218 1 COMPARTMENT ASY. .. Circuit breaker and test panel SD40X,SD50,SD50S
2 9332165 i i i I 1 COMPARTMENT .. Circuit breaker - Molded pofyester
3 9329648 i i i 11 COVER ASY. .. Test panel
4 .... i i i 11 PLATE .. Name - Specify locomotive model and serial number
5 9326807 i i i 11 HINGE .. Test panel cover
6 9428359 2 2 2 2 2 EYELET .. 1/8 in. diameter x 5/32 in. long
7 .... 1 1 1 1 1 PLATE .. Name - Test panel Specify locomotive model
8 --.- 1 1 1 1 1 PLATE .. Name - Circuit breaker and Serial Number
4> 9 9090434 _
1 , _
1 BREAKER .. Circuit - DP. - 15 Amp. - 250 V.A.C. - A.C. water cooler
<t> 9 9080767 1 1 1 1 1 BREAKER .. Circuit - DP. - 35 Amp. - 250 V.A.C. - Air cond. compressor
£ 9 9515673 - 1 - - - BREAKER .. Circuit - DJP. - 40 Amp. - 250 V.A.C. - Air cond. compressor
£ 10 8448859 1 1 1 1 1 BREAKER .. Circuit - DJ>. - 50 Amp. - Filter blower motor
£*10 9317277 - 1 1 1 1 BREAKER .. Circuit - DP. - 50 Amp. - Filter blower mtr. - Incl. 1 ft. wire lead
11 8485669 2 2 2 2 2 BREAKER .. Circuit - D.P. - 60 Amp. - Cab heater
12 8433382 1 - - - - BREAKER .. Circuit - DP. - 60 Amp. - Generator field
13 8433383 - 1 1 1 1 BREAKER .. Circuit - DP. - 100 Amp. - Generator field
14 8172209 1 1 1 1 1 SWITCH .. Toggle - Fuse test - S.P. - S.T. - 6 Amps. - 125 Volts
15 8440928 1 1 - - - SWITCH .. Rotary - Load test - 3 position - 5 pole
i> 15 9333501 - - 1 1 1 SWITCH .. Rotary - Load test - 4 position - 6 pole
^ 15 9535988 - - - - 1 SWITCH .. Rotary - Load test - 4 position - 5 pole
*16 8419096 1 - - - - SWITCH .. Push button - Rated load test - 2 N.O. - 2 N.C.
*16 9527513 - 1 - - - SWITCH .. Push button - Rated load test - 2 N.O. - 2 N.C. - Incl. leads

E3244 64 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
.... A B C D b COMPARTMENT ASY. .. Circuit breaker and test panel
17 8413155 1 1 1 1 1 JACK .. Test - Black
18 8415213 2 2 2 2 2 JACK .. Test - Blue
19 8440927 2 2 2 2 2 JACK .. Test - Green
20 8415212 3 3 3 3 3 JACK .. Test - Yellow
21 8427141 4 4 4 4 4 POST ASY. .. Binding - Red
22 8260287 1 1 1 1 1 RECEPTACLE .. Female - 2 pole - 74 V.D.C.
23 8444010 1 1 1 1 1 PLATE .. Circuit breaker support - 6 x 1/2 x 1 1 ga.
24 9330437 2 2 2 2 2 PAD .. Spacer - Circuit breaker mounting - 2-1/2 x 5/8 x 3/16 in.
25 8339983 8 8 8 8 8 TAB .. Faston - Two wire "U" type
26 8421015 2 2 4 4 4 TAB .. Faston - Three wire "E" type
27 8357939 1 1 1 1 1 SEAL .. Includes lock wire
28 8377850 2 2 1 1 1 DISC .. Switch locating
29 9413283 2 2 2 2 2 PIN .. Slotted spring - 5/32 dia. x 1/2 in. long
30 9328116 4 3 1 3 1 PLATE .. Cover - 3-1/8 x 2-1/32 x 16 ga.
*31 8077451 1 1 1 1 1 PLUG ..Male -2 pole

OCTOBER, 1981 65 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. No. E3244
ELECTRICAL CONTROL CABINET
Fuse and Switch Panel Assemblies
DDA40X Locomotives
PLATE A3244-37
Ref. Part N 0.
No. Number R eq. Description Application
1 8419970 A - PANEL ASSEMBLY .. Fuse and switch No. 1 Electrical control cabinet
2 8425529 . B PANEL ASSEMBLY .. Fuse and switch No. 2 Electrical control cabinet
3 8419969 1 1 PANEL .. Equipment mounting - 19 x 17-1/2 x 1/2 in. - Phenolic
4 8088472 1 RECEPTACLE .. Lamp - Incl. leads - Double contact bayonet base
5 8088358 1 BUSHING .. Insulating - Receptacle mounting
6 8087887 1 NUT .. Insulating - Receptacle mounting
7 8172209 1 SWITCH .. Toggle - Fuse test - S.P. - S.T. - 6 Amp. - 125 Volts
8 8280178 1 SWITCH .. Knife - Ground - S.P. - S.T. - 3 Amp. - 125 Volts
9 8112684 2 2 CONTACT .. Fuse test
10 114332 2 2 SCREW .. Machine - 1/4-20 x 1-3/4 Flat head - Brass
11. 8004548 1 1 FUSE .. Auxiliary generator field - 30 Amp. - 250 Volts
12 8280184 2 2 HOLDER ASSEMBLY .. Fuse - 0 to 30 Amp. - 250 Volts
13 116091 12 12 WASHER .. Plain - 1/4 - Brass
14 120423 6 6 WASHER .. Lock - 1/4
15 113739 6 6 NUT .. Machine - 1/4-20 Hex. - Brass
16 8032844 6 6 NUT .. Lock - 1/4-20 Hex. - Brass
17 8004546 1 1 FUSE .. Alternator field - 60 Amp. - 250 Volts
18 8280)83 2 2 HOLDER ASSEMBLY .. Fuse - 31 to 60 Amp. - 250 Volts
19 120391 2 2 WASHER .. Plain - No. 10
20 121801 2 2 WASHER .. Lock - No. 10
21 120614 2 2 NUT .. Machine - 10-32 Hex. - Steel
22 116092 4 4 WASHER .. Plain - 5/16 - Brass
23 113740 2 2 NUT .. Machine - 5/16-18 Hex. - Brass
24 8032845 2 2 NUT .. Lock - 5/16-18 Hex. - Brass
25 8004545 2 2 FUSE .. Generator field - 80 Amp. - 250 Volts
26 8280180 4 4 HOLDER ASSEMBLY .. Fuse - 61 to 100 Amp. - 250 Volts
27 116093 4 4 WASHER .. Plain - 3/8 - Brass
28 120382 2 2 WASHER .. Lock - 3/8
29 115772 2 2 NUT .. Machine - 3/8-16 Hex. - Brass
30 8032846 2 2 NUT .. Lock - 3/8-16 Hex. - Brass
31 8004544 1 1 FUSE .. Auxiliary generator - 150 Amp. - 250 Volts
32 8280181 2 2 HOLDER ASSEMBLY .. Fuse - 101 to 200 Amp. - 250 Volts
33 116095 4 4 WASHER .. Plain - 1/2 - Brass
34 120384 2 2 WASHER .. Lock - 1/2
35 422957 2 2 NUT .. Jam - 1/2-13 Hex. - Brass
36 8032848 2 2 NUT .. Lock - 1/2-13 Hex. - Brass
37 8414678 1 . FUSE ASSEMBLY .. Starting - 800 Amp. - 100 Volts
*38 8414677 1 - LINK .. Fuse - 800 Amp. - 100 Volt
39 8280182 2 - HOLDER ASSEMBLY .. Fuse - 201 to 400 Amp. - 250 Volts
40 8280185 1 - SWITCH .. Knife - Battery - D.P. - S.T. - 400 Amp. - 250 Volts
41 116098 12 14 WASHER .. Plain - 3/4 - Brass
42 131046 6 8 WASHER .. Lock - 3/4
43 272175 6 . NUT .. Jam - 3/4-16 Hex. - Brass
44 8163712 6 - NUT .. Lock -3/4-16 Hex. - Brass
45 271767 . 4 BOLT .. 3/4-10 x 1-1/2 Hex. Head - Steel - Zinc plated
46 8307172 - 2 STUD .. 3/4-10 x 4-1/4 in. long - Steel
47 426897 - 8 NUT .. Jam - 3/4-10 Hex. - Steel - Zinc plated
48 8132798 - 2 NUT .. Lock - 3/4-10 Hex. - Zinc plated
49 8081949 - BAR .. Copper bus - 4-1/2 x 1-1/4 x 1/4 in. (2) 13/16 mtg. holes
50 8118495 SHUNT .. Battery charging ammeter - 300 Amp. - 75MV.
51 8181854 BOLT .. Carriage - 1/2-13 x 3-1/4 Ribbed neck
52 120396 i. i. WASHER .. Plain - 1/2 - Steel
53 120384 WASHER .. Lock - 1/2
54 120238 NUT .. Jam - 1/2-13 Hex. - Steel
55 8032761 NUT .. Lock - 1/2-13 Hex. - Steel
56 8372222 - PLATE .. Name - Battery switch

E3244 66 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Ref. Part No.
No. Number Req. Description
57 PANEL ASSEMBLY . Fuse and switch
The following circuit breakers are applicable to loco. No. 6121,6122,6123,6124 in lieu of cartridge fuses.
58 8205114 1 BREAKER .. Circuit - Aux. Generator field 1 Pole 30 Amps.
59 8433382 1 BREAKER .. Circuit - Alternator field 2 Pole 60 Amps.
60 8433383 1 BREAKER .. Circuit - Generator field 2 Pole 100 Amps.
61 8433381 1 BREAKER .. Circuit - Auxiliary generator 2 Pole 150 Amps.
62 8436396 1 PLATE .. Breaker mounting - 3-1/2 x 1 x 16 ga.
63 8436260 3 BRACKET .. Breaker mounting - 6-1/4 x 4-1/8 x 2-11/16 x 11 ga.
64 8436259 1 CHANNEL .. Breaker mounting - 5-7/16 x 2-3/4 x 11/16 x 11 ga.
65 154959 2 SCREW .. Machine - 6-32 x 1 rnd. hd. - Slotted
67 177800 6 SCREW .. Machine - 8-32 x 3-1/4 fil. hd. - Slotted
68 132919 6 SCREW .. Machine - 10-32 x 7/8 rnd. hd. - Slotted
69 180075 4 BOLT .. 5/16-18 x 5/8 hex. hd.
70 189122 4 BOLT .. 3/8-16 x 1 hex. hd.
71 8035119 2 NUT .. Lock - 6-32 hex.
*72 8116330 1 LAMP .. Double contact bayonet base - 15 watt - 75 volts

Ref. No. 57

PLATE A3244-37
22032

OCTOBER, 1981 67 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Fuse and Switch Panel Assemblies
GP 15-1 ,GP38 -2 ,GP39-2 ,GP40-2 ,GP40P-2 ,SD38-2 ,SD40-2 ,SD40T-2,
SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives

Ref No. 1 Col. B Ref. No. 1 Col. C


PLATE A3244-38
Ref. Part Number Locomotive
No. Number Required Description Application
* 1 8462825 A . . PANEL ASY. .. Fuse and switch GP15-1 ,GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2 ,SD40-2 ,SD40T-2 ,SD45 -2,
SD45T-2,F40C
1 8484803 . B . PANEL ASY. .. Fuse and switch SDP40F
1 9312909 - - C PANEL ASY. .. Fuse and switch F40PH
2 8462824 1 . . PANEL .. Equipment mounting
2 8484802 - 1 - PANEL .. Equipment mounting
2 931.2908 - - 1 PANEL .. Equipment mounting
«S 3 8004544 1 - 1 FUSE .. Aux. generator - 150 Amp. - 250 Volt - Non-renewable
4> 3 8269046 - 1 - FUSE .. Aux. generator - 250 Amp. - 250 Volt - Non-renewable
4 3 8401914 - 1 1 FUSE .. Aux. generator - 350 Amp. - 250 Volt - Non-renewable
</> 4 8060582 1 1 1 FUSE .. Starting - 400 Amp. - 250 Volt - Renewable link
^* 4 8414678 1 - - FUSE .. Starting - 800 Amp. - 100 Volt - Renewable link
5 8147631 - 1 . FUSE .. Boiler - 100 Amp. - 250 Volt - Dual element
* 6 8280181 2 - 2 HOLDER .. Fuse - 150 Amp.
7 8280182 2 4 4 HOLDER .. Fuse - 250 A. - 350 A. - 400 A. - 800 A.
8 8280180 - 4 - HOLDER .. Fuse - 100 Amp.
9 8280185 1 1 1 SWITCH .. Battery - 400 Amp. - 1 25 Volt - DP. - S.T.
10 8373198 1 1 1 SWITCH .. Toggle - Ground relay cutout
11 8172209 1 1 1 SWITCH .. Toggle - Fuse test
12 8468030 1 1 1 COVER ASY. .. Surface - Ground relay cutout switch
13 8468031 1 1 1 PIN .. Nylon
tf 14 9322826 - - 1 BREAKER .. Circuit - D.P. - 10 Amp. - EJP. break
4 14 8458739 - - 3 BREAKER .. Circuit - DP. - 1 5 Amp. - EP. break - Train comm. -
Dryer heater
15 8458724 - - 1 BREAKER .. Circuit - DP. - 30 Amp. - Head end control
16 8384898 - - A.R. PLATE .. Cover - Applied in absence of above breakers
17 8112684 2 2 2 BLOCK .. Fuse test
18 8088472 1 1 1 RECEPTACLE .. Lamp - Incl. leads I c
19 8087887 1 1 1 BUSHING .. Insulating - Receptacle mtg. ' Forme»y applied
20 9335530 1 1 1 RECEPTACLE ASY. .. Lamp - Incl. leads - Currently applied
21 8088358 1 1 1 NUT .. Insulating - Receptacle mounting
*22 8260287 1 . . RECEPTACLE .. Two pole female
23 8081949 1 1 1 BAR ..Bus -4-1/2x1 -1/4
24 8372222 1 1 1 PLATE .. Name - "Do not open ... Engine load operation"
+25 8190621 1 1 1 LAMP .. Double contact bayonet base - 30 Watt - 75 Volt

E3244 68 OCTOBER, 1981


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Fuse and Switch Compartment Assemblies
GP15-1,GP38-2,GP39-2,GP39X,GP40-2)GP40X,GP50,
SD38-2,SD40-2,SD40-2SS,SD40T-2,SD40X,SD50 and SD50S Locomotives

Ref. No. 1
PLATE A3244-39
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D
* 1 9507673 1 . . . COMPARTMENT ASY. .. Fuse and switch GP15-l,GP38-2,SD38-2
* 1 9337169 - 1 - - COMPARTMENT ASY. .. Fuse and switch GP39-2,GP40-2,SD40-2,
SD40-2SS
1 9322952 . . 1 . COMPARTMENT ASY. .. Fuse and switch GP15-1 ,GP39X,GP40-2,GP40X,
GP50,SD38-2,SD40X,SD50,
SD50S
* 1 9518415 . . . 1 COMPARTMENT ASY. .. Fuse and switch GP38-2,GP40-2
2 9332166 1 1 1 - COMPARTMENT .. Equipment mounting
2 9518320 - - - 1 COMPARTMENT .. Equipment mounting
j> 3 8433381 1 1 - - BREAKER .. Circuit - Auxiliary generator - D.P. - 150 Amp.
3 8433383 - - 1 - BREAKER .. Circuit - Auxiliary generator - D.P. - 100 Amp.
6* 4 8004544 1 1 - - FUSE .. Auxiliary generator - 150 Amp. - 250 Volts
0* 4 8269046 - - - 1 FUSE .. Auxiliary generator - 250 Amp. - 250 Volts
$* 4 8401914 - - - 1 FUSE .. Auxiliary generator - 350 Amp. - 250 Volts
(6 5 8060582 1 1 1 1 FUSE .. Starting - 400 Amp. - 100 Volts
0 5 8414678 - - 1 - FUSE .. Starting - 800 Amp. - 100 Volts
* 6 8280181 2 2 - - HOLDER .. Auxiliary generator fuse
7 8280182 2 2 2 4 HOLDER .. Auxiliary generator and starting fuse
8 8280185 1 1 1 1 SWITCH .. Knife - Battery - D.P.S.T. - 400 Amp. - 250 Volts
9 8112684 1 1 1 1 CONTACT .. Fuse test
10 9096837 1 1 1 1 HOLDER .. Lamp - Double contact bayonet base - Incl. leads
11 8190621 1 1 1 1 LAMP .. Double contact baj onet base - 30 Watt - 75 Volts
12 8081949 1 1 1 1 BAR .. Bus -4-1/2 x 1-1/4x1/4 in. copper
13 8444010 1 1 1 - PLATE .. Circuit breaker support - 6 x 1/2 x 1 1 ga.
14 9330437 2 2 2 - PAD .. Spacer - Circuit breaker mounting - 2-1/2 x 5/8 x 3/16 in.
15 8372222 - 1 1 1 PLATE .. Name - Battery switch

OCTOBER, 1981 69 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Resistor Panel Assemblies
GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,SD40-2,SD40T-2,
SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives

V_

PLATE A324440
Ref. Part Number Locomotive
No. Number Required Description Application
* 1 9316084 A _ . PANEL ASY. .. Resistor GP15-1
1 8463631 . B . PANEL ASY. .. Resistor GP38-2 ,GP39 -2 ,GP40-2 ,GP40P-2 ,F40PH
1 8462848 - - c PANEL ASY. .. Resistor SD38-2,SD40-2,SD40T-2,SD45-2,SD45T-2,
SDP40F,F40C
* 2 9316087 1 . . PANEL .. Equipment mounting
2 8462847 - 1 1 PANEL .. Equipment mounting
3 8398604 2 1 1 RESISTOR ASY. .. RE4 - RE6 - 300 Watt - (2) 2000 Ohms
tf 4 8396289 - 1 1 RESISTOR ASY. .. RE3 - 1 60 Watt - (1) 350 Ohms - (1) 50 Ohms
<j> 4 8485912 - 1 1 RESISTOR ASY. .. RE3 - 1 60 Watt - (1) 350 Ohms - (2) 50 Ohms
tf 4 8499788 - - 1 RESISTOR ASY. .. RES - 1 60 Watt - (1) 10 Ohms - (2) 50 Ohms
5 8429166 1 1 1 RESISTOR ASY. .. RES - 400 Watt - (2) 3.75 Ohms
$ 6 8491400 - 1 - RESISTOR .. RE6 - 50 Watt - 165 Ohms
<j> 6 8411480 - 1 1 RESISTOR .. RE6 - 50 Watt - 250 Ohms
7 8385325 - 1 1 RECTIFIER .. Bridge - CRGR - Max. forward current 1 .2 A.
8 8158951 1 1 1 RECTIFIER ..CR1 7 -Max Fwd. current 2.0 A. - Peak Rev. V. 108
9 9420156 10 12 12 SCREW .. Tapping - 1/4-20 x 1/2 type TT - Hex. washer head
10 9419644 - 4 4 SCREW .. Tapping - 10-24 x 1/2 type TT - Hex. washer head

E3244 70 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Terminal Board Panel Assemblies
GP 15 -1 ,GP38-2 ,GP39-2 ,GP40-2 ,GP40P-2 ,SD38 -2 ,SD40-2 ,SD40T-2,
SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives

PLATE A3244-41
Ref. Part Number
No. Number Required Description
* 1 9316980 A . . PANEL ASY. ..Terminal boards -GP15-1
1 8463404 . B - PANEL ASY. ..Terminal boards -GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2,SD40-2,SD40T-2,SD45-2,SD45T-2,SDP40F and F40C
* 1 9313216 - - C PANEL ASY. .. Terminal boards - F40PH
2 8463390 1 1 . PANEL .. Equipment mounting
2 9314652 - - 1 PANEL .. Equipment mounting
3 8277744 5 5 4 BOARD .. Terminal - 20 point - Fasten tab connections
4 8292938 3 3 5 BOARD .. Terminal - 24 point - Fasten tab connections
5 8353921 1 1 2 BOARD ASY. .. Terminal - 20 point - Screw connections
6 8354091 - 1 1 BOARD ASY. .. Terminal - 8 point - Screw conn. - Form 8263308
7 8114455 1 1 2 INSULATION .. Fibre - 13-3/4 x 2-3/4 x 1/16 in. thick
8 8263306 - 1 1 INSULATION .. Fibre - 5-1/8 x 2-3/4 x 1/16 in. thick
9 8078117 3 3 3 BAR.. Bus -1-7/8x1/2 in.
10 120392 6 6 6 WASHER ..Plain -1/4
11 120375 6 6 6 NUT.. 1/4-20 hex.
12 8186689 16 16 16 RIVET ..Drive -3/16
13 8481631 2 4 6 RIVET ..Drive -1/4

OCTOBER, 1981 71 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Excitation Panel Assembly
GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2and F40PH Locomotives

22

PLATE A324442

Ref. Part No.


No. Number Req. Description
1 8465190 1 PANEL ASSEMBLY.. Excitation - Equipped
2 8465191 1 PANEL.. Equipment mounting
3 8400143 1 CONTACTOR .. Generator field decay - GFD
4 8330937 2 CONTACTOR .. Generator field - GFA-GFC
5 8465200 1 BAR .. Bus- 4x 1 x 1/16in. thick
6 8460403 2 TRANSDUCTOR .. Field current - FCT - Excitation limit ELT
7 8425275 1 CAPACITOR .. 1 M.F.D. - CA30
8 8452954 1 CAPACITOR .. 5 M.F.D. - CA32
9 8498588 1 BRACKET ASSEMBLY.. Capacitor mounting
10 8435389 1 INSULATOR .. Rubber - 4 x 1 x 1/4 in. thick
11 8465345 1 CABLE FORM .. Incl. receptacle - Excitation panel
12 8465335 1 RECEPTACLE.. 26 pole - 30 Amp.
13 8465334 2 CONNECTOR.. 3 pole
*14 8468611 A.R. CABLE .. 14 AWG.-LFinsul. - 500 ft. roll
*15 8468612 A.R. CABLE .. 12 AWG.- LFinsul.- 500 ft. roll
*16 9326093 A.R. CABLE .. 3 AWG.- LF insul. -100 ft.roll-Repl. 8433438
*17 9080423 1 CABLE FORM .. Incl. receptacle - Dyn. brk. ground relay protection
*18 8465748 1 PLUG ..4 pole
*19 8468611 A.R. CABLE .. 14 AWG.- LF insul.- 500 ft. roll
*20 8465748 1 PLUG ..4 pole
21 8399938 1 RESISTOR .. RE2 - 400 Watt - 4.8 Ohms
22 8276673 1 RESISTOR ASSEMBLY .. RE1 - 550 Watt - (2) 2.4 Ohms
23 8332380 1 RESISTOR .. RE32 - 50 Watt - 35 Ohms
24 8168451 1 CLAMP .. Cable - Insulated - 3/4 I.D.
25 8468631 2 BOLT .. Latch - Panel mounting
26 120396 2 WASHER .. Plain -1/2 in.
27 148151 2 CLIP .. Spring - Latch bolt retaining
*28 8465336 1 PLUG .. 26 pole - 30 Amp.

E3244 72 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTORL CABINET
Head End Power Control Panel Assembly

F40PH and F40PH-2 Locomotives

-3
-4

START STOP

HEAD END POWER MODE

UNIT ISOLATE
<T4_FEEO THROUCHI

©-

i LONG HOOD
TRAIL

© ©
TRAINLINE SET-UP

HEAD END POWER


CONTROL PANEL

Ref. No. 1
PLATE A324443
Ref. Part No.
No. Number Req. Description
1 9312333 1 PANEL ASSEMBLY .. Head end power control
4 2 9312184 1 PANEL .. Equipment mounting - H.E.P. mode shows "Isolate - Normal - Standby'
** 2 9333748 1 PANEL.. Equipment mounting - H.E.P. mode shows " Normal - Off - Standby"
4 3 9312669 1 PANEL ASSEMBLY .. Indicator light switch I „ PT
5ee r L
tf 3 9333783 1 PANEL ASSEMBLY .. Indicator light switch ' ' '
4 8484055 1 GUARD .. Switch lens
5 8230431 1 SWITCH .. Push button - Black -1 N.O. -1 N.C. - Start or H.EP. on
6 8384650 1 SWITCH .. Push button - Red - 2 N.C. - Stop or H.EP. off
<!> 7 9098425 1 SWITCH .. Rotary - 3 position - 4 pole - Head end power mode
tf 7 9334022 1 SWITCH .. Rotary - 3 position - 9 pole - Head end power mode
i> 7 9505949 1 SWITCH .. Rotary - 3 position -11 pole - Head end power mode
<t> 8 9098424 1 SWITCH .. Rotary - 3 position - 8 pole - Train line set-up
<t 8 9334104 1 SWITCH .. Rotary - 2 position - 4 pole - Train toe set-up
9 133491 4 SCREW .. 8-32 x 1/2 flat head - Slotted - Switch panel mounting
10 436700 4 SCREW .. 8-32 x 1 -1/4 pan head - Slotted - Guard mounting
11 160515 8 SCREW .. 1/4-20 x 1/2 pan head - Cross recess

OCTOBER, 1981 73 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Hump Control Panel Assembly
SD40-2 Locomotives

28

Ref. No. 1 Ref. No. 2


PLATE A324444
Ref. Part No.
No. Number Req. Description
1 8456814 1 PANEL ASY... Hump control
2 8456994 1 BOARD ASY... Circuit
3 8420110 1 RESISTOR.. Rl 700 Ohms 5 Watt
4 8421160 1 RESISTOR.. R2 100 Ohms 10 Watt
5 8455001 1 RESISTOR.. R3 60,000 Ohms 1/2 Watt
6 8455002 1 RESISTOR.. R4 40,400 Ohms 1/2 Watt
7 8459270 1 RESISTOR.. R5 12300 Ohms 1/2 Watt
8 8373329 2 DIODE .. Silicon - Dl - D2
9 8378680 1 ZENER ..Silicon diode-Zl
10 8441640 1 ZENER ..Silicon diode-Z2
11 8421133 1 TRANSISTOR.. Silicon - Ql
12 8440127 1 HEAT SINK.. Ring type
13 8463172 1 PAD.. Lead conversion
14 9418583 2 SCREW ..Machine-2-56x3/8 pan head-Slotted
15 180088 2 WASHER.. Lock - No. 2 internal tooth
16 8454803 1 TRANSISTOR.. Silicon - Q2
17 8456909 1 HEAT SINK .."U" type-Includes mounting hardware
18 8441747 1 TERMINAL.. Solder - .148 dia. hole
19 8437353 1 RELAY .. SSE - 2300 Ohms - 76 Volts D.C.
20 437157 2 SCREW .. Machine - 6-32 x 1/8 pan head - Slotted
21 118924 2 WASHER ..Lock-No. 6 internal tooth
22 116077 3 WASHER ..Plain-No. 6
23 8412097 2 NUT .. Machine - 6-32 hex. - Nickel plated
24 8451179 21 CONNECTOR ..Phosphorus bronze-Lead dia.-.015 min. to .050 max.
25 8378281 5 TAB.. Double male fasten terminal
26 9428360 10 EYELET .. Tab mounting -1/8 x 7/32
27 8445687 AR COATING .. Conformal -1 quart can
28 8379306 1 BRACKET.. Upper mounting
29 8379307 1 BRACKET.. Lower mounting
30 8424417 4 SPACER .. Epoxy laminate -13/641.D.x 5/16 O.D.x 1-5/8 in: Ig.
31 8379305 4 SPACER ..Epoxy laminate -13/64LD.x 5/16 O.D.x7/16 in.Ig.
32 177810 4 SCREW..Machine-10-32x2-3/4 ffl.hd.-Slotted
33 120391 4 WASHER ..Plain-No. 10
34 8035122 4 NUT ..Lock-10-32hex.

E3244 74 OCTOBER, 1981


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
RZP Panel Assembly
SD40-2 Locomotive

12

Ref. No. 1
PLATE A324445
Ref. Part No.
No. Number Req. Description
1 9096625 1 PANEL ASY... RZP
2 8373331 1 DIODE .. Zener - Zl - 3.9V.
3 8449712 1 DIODE .. Zener - Z2 - 24V.
4 8462053 2 HEAT SINK.. Nut - Zl 72 diodes
5 8436784 1 RESISTOR .. Rl -1800 Ohm
6 8414666 1 RESISTOR .. R2 - 6000 Ohm
7 8453445 1 RESISTOR .. R3 - 3300 Ohm
8 8339983 3 TAB .. Fasten - 2 wire "U" type
9 9415299 3 EYELET .. Faston tab mtg.
10 8451179 8 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
11 8378676 2 BLOCK .. Insulator - Panel equipment
12 9419642 4 SCREW .. Tapping - No. 6-32 x 1/2 hex. washer head
13 147755 3 WASHER ..Lock-No. 5
14 8468369 2 WASHER ..Plain-No. 10
15 118926 2 WASHER ..Lock-No. 10

OCTOBER, 1981 75 E3244


E L E C T t O - M O T I V E D I V I S I O N G E N E R A L M O T O I S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Engine Low Idle Panel Assembly
GP38-2,GP40-2 and SD40-2 Locomotives
PLATE E324446
Ref. Part No.
No. Number Req. Description
1 8497884 A PANEL ASY. .. Engine low idle - GP38-2,GP40-2,SD40-2
/ 1 9316185 - B PANEL ASY. .. Engine low idle - / See Note
/ Engine Low Idle Panel Asy. 9316185 has been applied to locomotives not originally equipped with the low
engine idle feature. See M.I. 9619 for further information regarding the application of this feature.
2 8497900 1 . PANEL ASY. .. Low idle circuit
2 9315844 - 1 PANEL ASY. .. Low idle circuit
3 8441604 1 1 RELAY .. LIR, NIR - Coil resistance: 5000 Ohms - 74 VD.C.
4 8437353 4 1 RELAY .. RVX, AYR, CVR, DVR - Coil resistance: 2300 Ohms - 76 V.D.C.
5 8421019 2 4 DIODE .. Silicon - Dl , D2, CRX, CRA, CRC, CRD
6 8378281 13 „
TAB .. Double terminal male fasten
6 8339983 - 14 TAB .. Male fasten - "U" type - Two wire
7 9428360 26 - EYELET .. Tab mounting - 1/8 x 7/32 in. long - Brass
7 9431583 - 14 EYELET .. Tab mounting - 1/8 x 5/16 in. long - Brass
8 8451179 8 4 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
9 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Sold per foot - Approx. 1 ft. req.
10 9433396 8 2 SCREW .. 4-40 x 3/8 hex. washer head - Slotted
11 8468367 2 2 WASHER.. Plain -No. 6
12 8468369 2 4 WASHER ..Plain -No. 10
13 118926 2 4 WASHER .. Lock - No. 10 internal tooth
14 115995 8 2 NUT.. No. 440 hex.
15 8412097 2 2 NUT ..No. 6-32 hex.
16 110923 2 4 NUT .. No. 10-32 hex.
17 8497839 1 _ BRACKET .. Panel mounting - Left side
18 8497840 1 - BRACKET .. Panel mounting - Right side
19 9315844 - 1 BRACKET .. Panel mounting
20 8488474 4 - SPACER .. Bracket mounting - 13/64 ID. x 5/16 O.D. x 1/2 in. long
21 8497870 4 - SPACER .. Bracket mounting - 13/64 I.D. x 5/16 OX), x 2-1/8 in. long
22 8410556 - 4 SPACER .. Bracket mounting - 13/64 I.D. x 5/16 O.D. x 5/8 in. long
*23 8497889 1 . PLATE .. Name - Shows part no., serial no., and utex no.
23 9316184 - 1 PLATE .. Name - Shows serial number
24 145369 2 2 SCREW .. Name plate mounting - No. 4x3/16 round head - Drive
25 177806 4 - SCREW .. Bracket mounting - No. 10-24 x 3-1/4 fil. head - Slotted
25 132066 - 4 SCREW .. Bracket mounting - No. 10-24 x 1-1/4 fil. head - Slotted
26 8468369 - 4 WASHER ..Plain -No. 10
*27 8035123 4 4 NUT .. Lock - No. 10-24 hex.

E3244 76 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

18

SECTION A-A

Ref. No. 1 .Ref. No. 2


Column A

22

VIEW B-B

Ref. No. 1 Ref. No. 2


Column B
PLATE A324446

OCTOBER, 1981 77 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET
Cable Assemblies
DDA40X Locomotives
(Not Illustrated)
Ref. Part No. Length Required
No. Number Req. Description No. 1 No. 2
. . . A B CABINET ASSEMBLY .. Electrical control' Cabinet
1 8427050 1 . CABLE ASY. .. Control - No. 1 Elect. Cabinet
2 8427051 . 1 CABLE ASY. .. Control - No. 2 Elect. Cabinet
3 8397794 A.R. - CABLE .. No. 18 AWG. - Teflon insul. - Sold per foot 7ft. . . . .
4 8433434 A.R. CABLE .. No. 1 4 AWG. - EPR. Insul. 500 ft.roll 179ft. 302 ft.
5 8433432 A.R. CABLE .. No. 14 AWG. - EPR. Insul.- Thin 500 ft.roll 2542 ft. 2336 ft.
6 8283763 A.R. CABLE .. No. 14 AWG. - SRG-D. Insul. 100 ft. roll 92ft. 60ft.
7 8433433 A.R. CABLE .. No. 12 AWG. - EPR. Insul. 500 ft. roll 80ft. 99ft.
8 8392583 A.R. CABLE .. No. 12 AWG. - SRG-D. Insul. 100 ft. roll 14ft. 18ft.
9 8433436 A.R. CABLE .. No. 8AWG. - EPR. Insul. 500 ft. roll 171 ft. 95ft.
10 8433437 A.R. CABLE .. No. 5 AWG. - EPR. Insul. 100 ft. roll 10ft. 8ft.
11 8433438 A.R. CABLE .. No. 3 AWG. - EPR. Insul. 100 ft. roll 100ft. 100ft.
12 8424552 A.R. TIE .. Cable - Nylon - 3/32 x 4 in.
13 8428098 A.R. TIE .. Cable - Nylon - 1/8 x 5-3/8 in.
14 8428099 A.R. TIE .. Cable - Nylon - 5/32 x 6-3/4 in.
15 8428100 A.R. TIE .. Cable - Nylon - 5/32 x 14-1/2 in.
16 8425248 A.R. TIE .. Cable - Nylon - 1/4 x 14-3/4 in.
17 8428101 A.R. TIE .. Cable - Nylon - 9/32 x 27-1/2 in.
18 8425247 A.R. ANCHOR .. Cable tie
19 8333192 29 14 TERMINAL .. Non-Insul. female fasten tab - No. 14 to 18 AWG.
20 8380934 28 28 TERMINAL .. Insulated female fasten tab - Red - No. 18 AWG.
21 8250906 542 635 TERMINAL .. Insulated female faston tab - Blue - No . 12 to 16 AWG
22 8272337 66 79 TERMINAL .. Insulated female faston tab - Yellow - No. 12 to 16 AWG
23 8189218 2 2 LUG .. Insulated - No. 6 stud hole - Blue '
24 8210498 92 63 LUG .. Insulated - No. 10 stud hole - Blue |
25 8198189 8 7 LUG .. Insulated - 1/4 stud hole - Blue , No. !4 to 18 AWG
26 8210499 1 . LUG .. Insulated - 5/16 stud hole - Blue 1
27 8210500 2 2 LUG .. Insulated - 3/8 stud hole - Blue >
28 8123281 23 18 LUG .. Insulated - No. 10 stud hole • Green
29 8123282 6 5 LUG .. Insulated - 1/4 stud hole - Green
30 8123283 2 1 LUG .. Insulated - 5/16 stud hole - Yellow No. 12 to 18 AWG
31 8123284 1 1 LUG .. Insulated - 3/8 stud hole - Yellow
32 8137872 8 8 LUG .. Insulated - 1/2 stud hole - Yellow
33 8167600 1 1 LUG .. Insulated - 3/4 stud hole - Yellow
34 8292367 1 1 LUG .. Non-Insul. - No. 6 stud hole
35 8130627 28 15 LUG .. Non-Insul. - No. 10 stud hole
36 8126872 19 11 LUG .. Non-Insul. - 1/4 stud hole
37 8126873 1 2 LUG .. Non-Insul. - 5/16 stud hole
38 8126874 7 2 LUG .. Non-Insul. - 3/8 stud hole
39 8140346 2 2 LUG .. Non-Insul. - 1/2 stud hole No. 3 to 6 AWG
40 8130628 1 1 LUG .. Non-Insul. - No. 10 stud hole
41 8130629 3 5 LUG .. Non-Insul. - 1/4 stud hole
42 8130630 5 5 LUG .. Non-Insul. - 5/16 stud hole
43 8130631 9 9 LUG .. Non-Insul. - 3/8 stud hole
44 8155747 5 4 LUG .. Non-Insul. - 1/2 stud hole
45 8200981 2 2 CONNECTOR .. Insul. crimp type - No. 14 to 18 AWG.
46 8427052 1 . CABLE ASSEMBLY .. High voltage - No. 1 Electrical cabinet
47 8427503 - 1 CABLE ASSEMBLY .. High voltage - No. 2 Electrical cabinet
48 8433441 A.R. - CABLE .. 550/24 - EPR. Insul. 100 ft. roll (53 ft. required)
49 8421214 A.R. CABLE .. 1925/24 - EPR. Insul. - Sold per foot (134 ft. required)
50 8127959 4 - LUG .. 550/24 - Straight - (2) 13/32 I.D. Holes
51 8272872 6 - LUG .. 550/24 - 90° Angle x 1-5/16 - (1) 13/32 I.D.Hole
52 8148583 4 - LUG .. 550/24 - 90° Angle x 2-1/16 - (1) 13/16 I.D.Hole
53 8414429 2 - LUG .. 550/24 - 90° Angle x 2-1/4 - (1) 13/32 I.D.Hole
54 8426877 48 48 LUG .. 1925/24 - Straight - (2) 13/32 I.D. Holes
55 8426885 1 3 LUG .. 1925/24 - Straight - (2) 17/32 I.D. Holes
56 8426878 5 5 LUG .. 1925/24 - 30° Angle above horizontal - (2) 13/32 dia. holes
57 8426879 2 2 LUG .. 1925/24 - 30° Angle below horizontal • (2) 13/32 dia. holes
58 8426880 11 14 LUG .. 1925/24 - 45» Angle above horizontal - (2) 13/32 dia. holes
59 8426881 2 2 LUG .. 1925/24 - 45° Angle below horizontal (2) 13/32 dia. holes
60 8426884 2 2 LUG .. 1925/24 - 90° Angle below horizontal (2) 13/32 dia. holes

E3244 78 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. E3244


Provision For Load Test On Dynamic Brake Grids
DDA40X Locomotives
PLATE A3244-47
Ref. Part No.
No. Number Req. Description
A . No. 1 End - Electrical control cabinet
. B No. 2 End - Electrical control cabinet
1 8427219 1 1 PANEL ASSEMBLY .. Load test
2 8427218 1 1 PANEL .. Post mounting - 12-13/16 x 2-1/2 x 1/8 - Polyglass
3 8427141 1 1 POST ASSEMBLY .. Binding - Red
4 8427140 1 1 POST ASSEMBLY .. Binding - Black
5 8416137 1 1 SWITCH ASSEMBLY .. Motor operated \
* 6 8422927 2 2 SWITCH .. Module I
* 7 8424355 1 1 TUBE ASSEMBLY .. Support ( bee F.L. 5421
* 8 8422928 1 1 MOTOR .. Module '
9 8427222 1 . BASE ASSEMBLY .. Switch mounting - 24 x 22 in. Rectangle
10 8427221 1 . BACK .. Cleat mounting - 24 x 15-3/4 x 1-1/4 x 1 1 Ga.
11 8427220 1 . COVER .. Switch enclosure - 24-3/4 x 20-3/4 x 17 x 11 Ga.
12 8427217 1 . COVER .. Cable cleat mounting - 23 x 12-1/4 x 11 Ga.
13 8427216 1 . COVER .. Cabinet - 23 x 12-1/2 x 11 Ga.
*14 8428592 1 . PLATE .. Cabinet cover - 4-13/16 x 1-3/8 x 11 Ga.
*15 8421197 A.R. - SEAL .. Rubber - 1-1/4 x 3/8 - Sold per ft. (23 in. required)
*16 8255268 A.R. - ADHESIVE .. Rubber seal mounting - 1 Qt. can
17 8429788 1 1 SHUNT .. 2000 Amp. - 50MV
18 8426838 1 1 BAR .. Copper bus - 90° Angle - 9-3/4 x 2 x 3/8
19 8426839 1 1 BAR .. Copper bus - 90° Angle - 4 - 1 / 2 x 3 x 3 / 8
20 8426837 1 1 BRACKET .. Insulator and shunt mounting - 10-15/32 x 3 x 3/16
21 8423444 3 3 INSULATOR .. Standoff
22 8424840 16 , CLEAT .. Cable - 6-3/4 x 1-3/4 x 1 Hardwood - (2) 19/32 dia. holes
23 8319659 8 . PAD .. Cleat mounting - 6-3/4 x 1 x 11 Ga.
24 8412387 1 \ CLEAT .. Cable - 5 x 4-7/16 x 1 Hardwood - (4) 1-3/16 dia. holes
25 8238382 1 \ PLATE .. Cleat mounting - 5 x 1 x 11 Ga.
26 8427212 1 1 ANGLE .. Cleat mounting - 5 x 1-1/2 x 1-1/2 x 1/8
27 8038645 2 - BUSHING .. Male insulating - 1 in.
28 8038586 2 . LOCKNUT .. Conduit - 1 in.
•29 846861 1 A.R. CABLE .. 19/27 LF Insul. - 500 ft. roll (38 ft. required)
*30 9326091 A.R. CABLE .. 37/24 LF Insul. - 500 ft. roll (16 in. required)
*31 9326095 A.R. CABLE .. 325/24 LF Insul. - 100 ft. roll (10 ft. required)
*32 8433443 A.R. CABLE .. 1100/24 EPR. Insul. - 100 ft. roll (47 ft. required)
*33 8272337 18 18 TERMINAL .. Insulated female faston tab - Yellow - 19/27
•34 8130627 2 2 LUG .. Non-Insulated - No. 10 stud hole - 37/24
*35 8140346 2 2 LUG .. Non-Insulated - 1/2 stud hole - 37/24
•36 8131371 2 2 LUG .. Non-Insulated - 5/16 stud hole - 325/24
•37 8131373 2 2 LUG .. Non-Insulated - 1/2 stud hole - 325/24
*38 8127951 16 16 LUG .. Non-Insulated - (2) stud holes - 1100/24
•39 133436 2 - SCREW .. Machine - 6-32 x 5/8 Flat head
*40 9419643 42 - SCREW .. Tapping - 8-32 x 1/2 Hex. = Washer Head
41 120216 2 2 SCREW .. Machine - 10-32 x 1/2 Fil. Head
42 9424785 16 . SCREW .. Tapping - 1/4-20 x 1-1/2 Hex. Washer Head
43 180120 6 6 BOLT .. 3/8-16 x 3/4 Hex. Head
44 180124 20 20 BOLT .. 3/8-16 x 1-1/4 Hex. Head
45 180126 4 4 BOLT .. 3/8-16 x 1-1/2 Hex. Head
46 189307 2 2 BOLT .. 3/8-16 x 5 Hex. Head
47 9424112 8 . BOLT .. 3/8-16 x 8 Hex. Head
•48 J80168 2 2 BOLT .. 1/2-13 x 5/8 Hex. Head
49 180181 4 4 BOLT .. 1/2-13 x 1 Hex. Head
50 446161 2 2 WASHER .. Plain - No. 10
51 121801 2 2 WASHER .. Lock - No. 10 Int. tooth
52 120382 22 22 WASHER .. Lock - 3/8
53 120394 24 24 WASHER „ Plain - 3/8
54 120384 6 6 WASHER .. Lock - 1/2
55 120396 6 6 WASHER .. Plain - 1/2
•56 8035119 2 . NUT .. Lock - 6-32 Hex.
57 8035146 18 10 NUT .. Lock - 3/8-16 Hex.
8427223 8427224 21797

OCTOBER, 1981 79 E3244


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3244


ELECTRICAL CONTROL CABINET

No. I End

No. 2 End

PLATE A324447

E3244 80 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. D3245


ELECTRICAL CONTROL CABINET
GP38,GP39,GP40,SD38,SD39,SD40,SD45,SDP38,SDL39,SDP40,SDP45 and FP45 Locomotives
PLATE C3245-1

Ref. Part Loco.


No. Number Number Required Description Appl.
* 1 8362710 A CABINET .. Elect.control GP38
* 1 8425067 B - - - - - - - - - CABINET .. Elect.control GP39
1 8362576 c CABINET .. Electxontrol GP40
* 1 8364927 D CABINET .. Elect.control SD38
* 1 8391142 F CABINET .. Elect.control SDP38
* 1 8409737 F CABINET .. Elect.control SD39
* 1 8420020 CABINET .. Elect.control SDL39
* 1 8399891 CABINET .. Elect.control (No. 1) FP45
* 1 8364794 J CABINET .. Elect.control (No. 1) SD40
* 1 8372942 CABINET .. Elect.control (No. 1) SDP40
* 1 8365199 L CABINET .. Elect.control (No. 1) SD45
* 1 8388140 M CABINET .. Elect.control (No. 1) SDP45

2 8361529 1 1 1 1 1 1 1 1 1 1 1 FRAME ASY. .. Equipjntg. I See Page 7


2 8399602 1 FRAME ASY. .. Equipjntg. )
3 8364031 1 PANEL ASY. .. Main control
3 8425068 1 - - - - - - - - - PANEL ASY. .. Main control
3 8362928 1 PANEL ASY. .. Main control
3 8372085 1 PANEL ASY. .. Main control
3 8392170 1 PANEL ASY. .. Main control See Page 9
3 8410228 1 PANEL ASY. .. Main control
3 8419884 1 PANEL ASY. .. Main control
3 8365250 1 1 1 PANEL ASY. .. Main control
3 8364774 1 1 PANEL ASY. .. Main control
4 8363801 1 1 PANEL ASY. .. Eng. control \
4 8364709 1 1 1 1 1 1 PANEL ASY. .. Eng. control f
4 8391027 1 PANEL ASY. .. Eng. control )See Page 19
4 8399743 1 PANEL ASY. .. Eng. control
4 8372945 1 1 PANEL ASY. .. Eng. control )
5 8362165 1 1 1 PANEL ASY. .. Circuit breaker See Page 21
5 8362105 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Circuit breaker
6 8362063 1 PANEL ASY. .. Fuse,switch
6 8360129 1 1 - - - 1 - - - PANEL ASY. .. Fuse,switch
6 8410245 1 1 PANEL ASY. .. Fuse,switch
6 8423361 1 PANEL ASY. .. Fuse,switch
6 8390973 1 PANEL ASY. .. Fuse,switch See Page 22
6 8414808 1 1 PANEL ASY. .. Fuse,switch
6 8372232 1 PANEL ASY. .. Fuse,switch
6 8414809 • - - - - - - - 1 - PANEL ASY. .. Fuse,switch
7 8363568 1 PANEL ASY. .. Resistor
7 8425070 1 PANEL ASY. .. Resistor
7 8363063 1 PANEL ASY. .. Reisstor
7 8371816 1 PANEL ASY. .. Resistor
7 8392216 1 PANEL ASY. .. Resistor See Page 23
7 8410066 1 PANEL ASY. .. Resistor
7 8419888 1 PANEL ASY. .. Resistor
7 8365359 * 1 1 1 PANEL ASY. .. Resistor
7 8364840 - - - - 1 1 PANEL ASY. .. Resistor
8 8425069 1 PANEL ASY. .. Wheel slip "IDAC'
8 8397694 1 PANEL ASY. .. Wheel slip "IDAC'
8 8409630 1 1 PANEL ASY. .. Wheel slip "IDAC' >See Page 25
8 8399688 1 1 1 1 PANEL ASY. .. Wheel slip "IDAC'
8 8418515 " 1 1 PANEL ASY. .. Wheel slip "IDAC' •' )
* 9 8402767 1 1 PANEL ASY. .. Aux.control "IDAc
C" I
* 9 8372141 1 - 1 1 PANEL ASY. .. Aux.oontrol \ See Page 27

JANUARY, 1974 1 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


Ref. Part
No. Number Number Required Description
A B C D E F G H J K L M CABINET .. Electrical control

* 9 8366078 1 1 1 PANEL ASY. .. Aux.control ) «, p -R


* 9 8366079 1 1 PANEL ASY. .. Aux.control J 6ee rage 28

10 8363238 1 - 1 1 1 - PANEL ASY. .. Trans.seq.test j


10 8411974 1 1 PANEL ASY. .. Trans.seq.test > See Page 29
10 8392490 1 1 1 1 1 PANEL ASY. .. Trans.seq.test '

11 8424933 1 1 1 1 1 1 1 PANEL ASY. .. Gen.diode protr. - See Page 30

12 8362859 1 1 1 1 1 1 1 1 1 1 1 1 PANEL ASY. .. Amm. shunt - See Parts List 3249


13 8237561 1 1 1 1 1 1 1 1 1 1 1 1 INSULATION .. Panel to frame
14 8221444 1 1 1 1 1 1 1 1 1 1 1 1 SHUNT .. Amm. - 50 M.V. - 500 Amp.
15 8361752 1 1 1 1 1 PANEL ASY. .. Gen.shunt ) See
~ rp u
T ,~4fi
15 8357439 1 1 1 1 1 1 1 PANEL ASY. .. Gen.shunt J ' 6M*
16 8166594 1 1 1 1 1 INSULATION .. Fibre - 1 0 x 4 x 1 / 1 6
16 8357437 1 1 1 1 1 1 1 INSULATION .. Fibre - 1 1 x 4 x 1 / 1 6
17 8333311 1 1 1 1 1 BAR .. Bus - Shunt -9-1/2x4x1/2
17 8357186 1 1 1 1 1 1 1 BAR .. Bus - Shunt - 1 1 x 4 x 1-3/4
18 8362306 1 1 1 1 1 BAR .. Bus - Term. - 8-1/4 x 4 x 1/2
18 8365130 1 1 1 1 1 1 1 BAR .. Bus,- Term. - 7-1/4 x 3 x 3/8 x 90°
19 8362682 1 1 1 1 1 BAR .. Bus - Term. - 6-1/2 x 4 x 1/2
19 8370143 1 1 1 1 1 1 1 BAR .. Bus - Term. - 6-1/2 x 3 x 3/8
20 8357560 2 2 2 2 2 2 2 BAR .. Bus - Term. - 6-3/4 x 4 x 3/8
21 8341261 4 4 4 4 4 4 3 3 3 3 3 3 SWITCH .. Rev. mag. - See Parts List 5426
22 8333316 4 4 4 4 4 4 3 3 3 3 3 3 BAR .. Bus - Upper - 10-3/4 mtg. ctr.
23 8333315 4 4 4 4 4 4 3 3 3 3 3 3 BAR .. Bus - Lower - 10-3/4 mtg. ctr.
24 8363308 2 2 2 CONTACTOR .. M.F.S. - FS1 ,2 \
24 8351006 3 CONTACTOR ..M.F.S.-FS1, 2,3 / See
24 8357465 2 CONTACTOR .. M.F.S. -FS 1,2 > P.L.
24 8419344 2 CONTACTOR ..M.F.S.-FS1, 2 I 5408
24 8365514 3 3 3 CONTACTOR .. M.F.S. - FS1 A,2A,3A )
25 8362850 2 2 2 2 2 1 1 1 1 BAR ASY. .. Insl. - Upper - 9-1/2 mtg. ctr.
26 8348316 2 2 2 2 2 2 2 2 2 BAR ASY. .. Insl. - Lower - 9-1/2 mtg. ctr.
27 8399648 6 4 4 2 2 3 4 4 4 4 4 CONTACTOR .. Power 1 Parts List 5424
*28 8399649 3 3 2 3 2 2 2 2 2 CONTACTOR .. Power » See
bee Farts List i424
*29 8374683 2 1 1 1 2 2 2 2 2 BAR .. Bus - Upper - 6-3/4 x 2 x 1/4
*30 8361745 2 2 2 2 2 2 2 2 BAR .. Bus - Lower - 6-3/4 x 2-1/4 x 3/8
31 8415485 1 1 1 1 1 1 1 1 1 1 1 1 CONTACTOR .. GSA » o ~ - P T co77
32 8400143 1 1 1 1 1 1 1 1 1 CONTACTOR ..GFD » MerJ.."//
*33 8332661 1 1 1 1 1 1 1 CONTACTOR .. GF I „ p , T . . ,Ani
34 8330937 1 1 1 CONTACTOR .. GFA I See Parts List 5401
35 8363270 1 1 1 1 1 1 1 CONTACTOR .. GS - See Parts List 5432
36 8172591 1 1 1 1 RELAY .. Excitation - ELR I ~ p . T . . „„
36 8191734 1 1 1 1 1 RELAY.. Excitation -ELR t See Parts List 5353
37 8355846 2 2 2 2 2 2 2 2 2 CLEAT ASY. .. Cable - 4 x 2-1/2 x 1-1/16
38 8411512 3 2 2 2 2 2 2 2 2 2 2 2 RELAY .. BTR,COLR,FTR - See P.L. 5450
39 8340826 1 1 1 BAR .. Bus - Relay mtg. - 26-1/4 x 4 x 3/8
39 8362846 1 1 - - 1 1 1 BAR .. Bus - Relay mtg. - 20-5/8 x 4-3/4 x 3/8
39 8416983 1 1 BAR .. Bus - Relay mtg. - 23-5/8 x 8 x 3/8 x 90°
40 8333314 1 1 1 1 1 BAR .. Bus - Term. - 6-1/4 x 4 x 1/2
40 8362842 2 2 2 2 2 2 2 BAR .. Bus - Term. - 6 x 4 x 3/8 x 90°
*41 8331256 1 1 1 TRANSDUCTOR ASY. .. Incl. bar and mounting
42 8335772 2 2 2 2 2 2 2 2 2 2 BLOCK .. Insulating - Bar support
43 8362841 1 1 1 1 1 1 1 1 1 1 1 1 BRACKET ASY. .. Insul. block support

D3245 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Ref. Part
No. Number Number Required Description
A B c D E F G H J K L M CABINET .. Electrical control
44 8277744 5 5 5 5 5 5 5 5 5 5 5 5 BOARD .. Term. - 20 pnt. - Faston tab conn.
45 8292938 3 3 3 3 3 3 3 5 5 5 5 5 BOARD .. Term. - 24 pnt. - Faston tab conn.
46 8353921 1 1 1 1 1 1 1 1 1 1 1 1 BOARD .. Term. - 20 pnt. - Screw conn.
47 8354091 1 1 1 1 1 1 1 1 1 1 1 1 BOARD .. Term. - 8 pnt. - Screw conn.
48 8263306 1 1 1 1 1 1 1 1 1 1 1 1 INSULATION .. Board mtg. - 5 x 2-3/4 x 1/16
49 8114455 1 1 1 1 1 1 1 1 1 1 1 1 INSULATION .. Board mtg. - 13-3/4 x 2-3/4 x 1/16
50 8078117 3 3 3 3 3 3 3 3 3 3 3 3 BAR .. Term. conn. - 1-7/8 x .550 x .047
51 8109586 1 1 1 1 1 1 1 1 1 1 1 1 BAR .. Term. conn. - 3-1/8 x .550 x .047
*52 8250988 2 2 TRANSDUCTOR .. BCT6.7
*53 8365307 - - - - - - 1 1 - TRANSDUCTOR..FCT1
*54 8331100 1 1 TRANSDUCTOR .. GCT.GVT
*55 8327918 1 TRANSDUCTOR .. FLT
56 8273497 ' 2 4 4 2 2 3 3 3 3 3 3 3 TRANSDUCTOR .. WST13,14,16,23 ,24,35
57 8362828 2 4 4 2 2 3 3 3 3 3 3 3 PLATE .. Transductor mounting
58 8351993 1 1 1 1 1 TRANSFORMER .. GPT
*59 8327918 1 TRANSFORMER .. FLT
*60 8234831 2 2 - 1 1 3 TRANSFORMER .. Tl,6,7,8
61 8419523 - 1 1 1 1 BRACKET .. Transformer mounting
*62 8363289 1 1 1 1 PLATE .. Transformer mounting
#63 8348426 1 1 1 1 1
1 1 1 1 RECTIFIER ASY. .. SCR 1 See P.L.
#63 8369006 t
1 1 1 1
1 1 1 1 RECTIFIER ASY. .. SCR ' 6905
64 8362836 2 2 2 2 2
2 2 2 2 BRACKET ASY. .. Rectifier mounting
465 8319071 1 1 1 1 1 1
1 1 RECTIFIER .. Bat.chrg.- 10KW \
065 8333841 1 1 1 1 1 1 1 1 RECTIFIER .. Bat.chrg.- 10KW / „ p .
(465 8416094 1 1 1 1 1 1 1 1 RECTIFIER .. Bat.chrg.- 10KW } **%£.*
*66 8416096 1 1 1 1 RECTIFIER .. Bat.chrg.- 18KW 1 oyu5
»*66 8321535 1 1 1 1 RECTIFIER .. Batxhrg.- 18KW )
67 8362683 2 2 2 2 2 2 2 2 2 2 2 2 BRACKET .. Rectifier mounting
68 8004587 1 1 1 1 1 1 1 1 1 1 1 1 RESISTOR .. Bat. chrg. - BC
•69 8378190 1 1 1 RESISTOR .. Bat. field - BF
70 8362831 1 RESISTOR .. Mtr. field shunting - MFS12
70 8358003 1 RESISTOR .. Mtr. field shunting - MFS12
71 8362832 1 RESISTOR .. Mtr. field shunting - MFS34
71 8358004 1 RESISTOR .. Mtr. field shunting - MFS34
*72 8421995 3 RESISTOR .. Mtr. field shunting -MFS14,25 ,36
*73 8373777 3 3 3 RESISTOR .. Mtr. field shunting - MFS1A,1B,1C
•74 8378196 - • - 1 1 RESISTOR .. Mtr. field shunting - MFSA
*74 8411560 1 RESISTOR .. Mtr. field shunting - MFSA
*75 8378197 • - - 1 1 RESISTOR .. Mtr. field shunting - MFSB
*75 8411561 1 RESISTOR .. Mtr. field shunting - MFSB
*76 8362811 1 - • 1 - - • - - - RESISTOR .. Shunt field - SF
*76 8260400 1 RESISTOR .. Shunt field - SF
77 8362839 1 1 1 1 1 1 1 1 1 1 1 1 BRACKET .. Res. mtg. - Appl. to Ref. No. 68
•78 8363961 1 1 1 BRACKET .. Res. mtg. - Bottom i Appl. to
*79 8363962 1 1 1 BRACKET .. Res. mtg. - Top 1 Ref.Nos.69,76
80 8362679 1 1 i 1 1 1 1 1 1 1 1 1 CLEAT .. Cable - 1 hole - 5 x 5 x 1
81 8333409 4 8 8 4 4 6 6 6 6 6 6 6 CLEAT .. Cable - 1 hole - 6 x 4-3/8 x 1-1/16
82 8362307 1 1 1 1 1 1 1 1 1 CLEAT .. Cable - 2 hole - 3-3/4 x 3-3/4 x 1/2'
•83 8414103 1 1 1 CLEAT .. Cable - 4 hole - 3-3/4 x 3-3/4 x 1/2
84 8362678 1 1 1 1 1 1 1 1 1 1 1 1 CLEAT .. Cable - 5 hole - 27-1/4 x 6 x 1/2
85 8350604 2 2 2 CLEAT .. Cable - 6 hole - 7-1/2 x 4-3/8 x 1-1/16
*86 8420023 1 CLEAT .. Cable - 7 hole - 9 - 1 / 2 x 5 x 1
*87 8366095 1 1 1 CLEAT .. Cable -9 hole - 7-1/2 x 4-3/8 x 1
*88 8413068 i^ - • - - - - - CLEAT .. Cable - 10 hole - 7-1/2 x 4-3/8 x 1
*89 8344675 2 CLEAT .. Cable - 10 hole - 7-1/2 x 4-3/8 x 1
*90 8366094 . . . . . . 1 . . 1 1 CLEAT .. Cable - 1 1 hole - 7-1/2 x 4-3/8 x 1

REVISED AUGUST, 1987


JANUARY, 1974 D3245
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


Ref. Part
No. Number Number Required Description
A B C D E F G H J K L M CABINET .. Electrical control
*91 8362759 1 1 1 1 CLEAT .. Cable - 1 1 hole - 9-1/2x5x1
*92 8410388 2 CLEAT .. Cable - 12 hole - 7-1/2 x 4-3/8 x 1
93 8362308 1 2 2 1 1 1 2 CLEAT .. Cable - 12 hole - 9-1/2 x 5 x 1
*94 8365128 1 1 - - CLEAT .. Cable - 12 hole - 9-1/2 x 5 x 1
*95 8362309 1 - - 1 1 1 CLEAT .. Cable - 12 hole - 9-1/2 x 5 x 1
*96 8365127 1 CLEAT .. Cable - 13 hole - 7-1/2 x 4-3/8 x 1
*97 8365129 1 2 2 1 1 CLEAT .. Cable - 14 hole - 9-1/2 x 5 x 1
98 8362834 1 1 2 2 2 CLEAT .. Cable - 14 hole - 9 - 1 / 2 x 5 x 1
99 8350603 - 4 4 4 CLAMP .. Cable - "U" type - 2-11/16 x 1-7/8 opg.
*100 8365348 2 2 2 CLAMP .. Cable - "U" type - 2-3/4 x 1-5/8 opg.
*101 8348306 2 CLAMP .. Cable - "U" type - 2-13/16 x 2-1 1/16 opg.
*102 8345914 4 - - - - 2 - - 2 2 CLAMP .. Cable - "U" type - 3-5/16 x 2 opg.
*103 8410385 4 CLAMP .. Cable - "U" type - 3-3/8 x 1-7/8 opg.
*104 8410386 4 INSULATION .. "U" type - 2-9/16 x 3-1/4 opg.
105 8350602 - - 4 4 4 4 INSULATION .. "U" type - 2-11/16 x 1-7/8 opg.
*106 8365349 2 2 2 INSULATION .. "U" type - 2-3/4 x 1-5/8 opg.
*107 8348304 2 INSULATION .. "U" type - 2-13/16 x 2-11/16 opg.
*108 8345915 4 ? 2 2 INSULATION .. "U" type - 3-5/16 x 2 opg.
109 8337048 - - 4 4 INSULATION .. Sheet - 5-5/16 x 1-1/2 x 1/16 fibre
*110 8356440 2 INSULATION .. Sheet -6-1/16x1-1/2x1/16 fibre
111 8282503 1 1 1 1 1 1 1 1 1 1 1 1 INSULATION .. Sheet - 28-5/8 x 13-1/2 x 1/2 rubb.
112 8395154 1 1 1 1 1 1 1 1 1 1 1 1 INSULATION .. Angle - 1 x 1 x 25 x 1/16 fibre
113 8315714 2 2 2 2 2 2 2 2 2 2 2 2 JACK .. Sequence test
114 8362720 1 1 1 1 1 1 1 1 1 1 1 1 PLATE .. Name - "Sequence Test Jacks"
115 8319657 1 1 1 1 1 1 1 1 RECEPTACLE .. 3 pole female - See P.L. 5714
116 8094886 1 1 1 1 1 1 1 1 1 1 1 1 LAMP .. Medium screw base - 75 V. - 50 W.
117 8060199 1 1 1 1 1 1 1 1 1 1 1 1 GUARD ASSEMBLY .. Lamp
118 8126880 1 1 1 1 1 1 1 1 1 1 1 1 CABLE .. 2 conductor - (25 ft. length)
119 8400604 1 1 1 1 1 1 1 1 1 1 1 1 FLANGE .. Air filter inlet pipe
120 8400605 1 1 1 1 1 1 1 1 1 1 1 1 GASKET .. Flange to panel
121 8372064 1 1 1 1 1 1 1 1 1 1 1 1 INSULATOR .. 15-3/4 x 4-1/2 x 3/16 polyglass
122 8395155 1 1 1 1 1 1 1 1 1 1 1 1 INSULATOR .. 22 x 5 x 3/16 polyglass
*123 8423235 1 1 PANEL ASY. .. Annunciator - See Page 31
*124 8423384 2 2 ANGLE .. Support - Cabinet to angle
*125 8423383 1 1 ANGLE .. Support - Panel to angle
*126 8423382 1 1 ANGLE .. Support - Hinged
*127 8423381 1 1 HINGE ASY. .. Full - Includes pin
*128 8433434 As Re qu irec1 CABLE .. 14 AWG. - EPR insl. - 500 ft. roll
*129 8433432 As Re qu irec1 CABLE .. 14 AWG. - EPR thin - 500 ft. roll
*130 8283763 As Re qu irec1 CABLE .. 14 AWG. - SRG-D - 100 ft. roll
*131 8433435 As Re qu irec1 CABLE .. 12 AWG. - EPR insl. - 500 ft. roll
*132 8433433 As Re qu irec1 CABLE .. 12 AWG. - EPR thin - 500 ft. roll
*133 8392583 As Re qu irec1 CABLE .. 12 AWG. - SRG-D - 100 ft. roll
*134 8433436 As Re qu irec1 CABLE .. 8 AWG. - EPR insl. - 500 ft. roll
*135 8433438 As Re qu irec1 CABLE .. 3 AWG. - EPR insl. - 100 ft. roll
*136 8438013 As Re qu irec1 CABLE .. 4/0 - EPR insl. - 100 ft. roll
*137 8433441 As Re qu irec1 CABLE .. 4/0 - EPR insl. - 100 ft. roll
*138 8433442 As Re qu irecI CABLE .. 775/24 - EPR insl. - 100 ft. roll
*139 8433444 As Re qu irec1 CABLE .. 1325/24 - EPR insl. - 100 ft. roll

D3245
JANUARY, 1974
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. D3245

10 10 <ON * CD cniocft ooincn o to*— * o o


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I — CMCMCMCMCMCV1CM CMCMCMIOfOCVJfO

UUIU 111(11

i '-j-*------
ifffrrrf
Ref. No. 1
PLATE C3245-1

JANUARY, 1974 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


No. 1 Control Cabinet
Dynamic Brake and Extended Range Dynamic Brake Equipment
(Not Illustrated)
Ref. Part Number Locomotive
No. Number Required Description Application
8362710 A CABINET .. Electrical coinrol GP38
8425067 B CABINET .. Electrical coinrol GP39
8362576 C CABINET .. Electrical coinrol GP40
8364927 D CABINET .. Electrical coinrol SD38
8391142 E CABINET .. Electrical coiitrol SDP38
8409737 F CABINET .. Electrical coiitrol SD39
8399891 H CABINET .. Electrical coiitrol (No. 1) FP45
8364794 J CABINET .. Electrical coiitrol (No. 1) SD40
8372942 K CABINET .. Electrical coinrol (No. 1) SDP40
8365199 - - - - - L CABINET .. Electrical co itrol (No. 1) SD45
8-388140 M CABINET .. Electrical co nrol (No. 1) SDP45
For dynamic brake anclex •tet ide dn mg ed ynamic brake, the following coi•nponents are applu. 'able to the above cabinets.
1 8461331 1 1 1 1 1 CONTACTOR .. Power - B - Repl. 839964 8 - See P.L. 5424
2 8330937 1 1 1 CONTACTOR .. Gen. fiel d aux. - GFA - See Parts List 5401
3 8315873 2 2 CAPACITOR .. CA20,CA:21 - 50 MFD - 7( )0 Volts
4 8130632 1 1 1 1 CAPACITOR .. CAH,CA:29 - 10 MFD - 6(X) Volts
5 8301283 3 CAPACITOR .. CA47,CA<18,CA49 - 4 MFD - 200 Volts
6 8318687 1 1 SWITCH .. Brake program - BPS i J>ee . Parts List 4925
7 8350813 1 1 SWITCH .. Brake program - BPS f
8 8328962 2 5 5 2 2 3 SWITCH .. Magnetic - B3,4,12,23,2432,56-1H12 ) See P.L.
9 8335901 1 2 2 SWITCH .. Magnetic - Ml 234 1 5426
10 8364317 1 1 BAR .. Bus - 4-3/4 x 2 x 1/4 x 12° copf >er
11 8364318 2 2 2 BAR .. Bus - 6-5/8 x 2-1/4 x 3/8 copper
12 8348687 1 BAR .. Bus - Insulated
13 8348686 2 BAR .. Bus - Insulated
14 8352898 1 BAR .. Bus - 3-3/4 x 2-1 /4 x 3/8 aluminum
15 8276598 1 RELAY .. Program switch time delay - TO P - See P.L. 5352
16 8361776 1 RELAY .. Open circuit protection - OCP
17 8411512 1 RELAY .. Open circuit protection - OCP
18 8363130 1 1 • RELAY .. Brake - BR
19 8364908 1 1 RELAY .. Brake - BR See Parts List f.442
20 8367084 1 RELAY ..
Brake - BR
21 8397748 1 1 RELAY Motor field pr otection - MFP
..
22 8400029 1 1 RELAY Motor field pr Dtection - MFP
..
23 8357415 - 1 RELAY ..
General purpose " BX } See
24 8392855 1 1 RELAY .. General purpose - OCL 1 bee Parts List 5440
25 8363167 2 RECTIFIER .. Bridge - CR1,CR2
26 8397306 1 1 - - RECTIFIER .. Suppressioii - CR41
27 8375540 1 RECTIFIER .. Suppressioii - CR27
28 8216666 1 RESISTOR ASY. .. 2 tubes at 15000 Ohrns- 160 Watt
29 8398604 2 2 * " RESISTOR ASY. .. 2 tubes at 2000 Ohius - 300 Watt
30 8367254 1 RESISTOR ASY. .. RE19 - 3000/4000/4000 Ohms - 160 Watt
31 8363059 1 RESISTOR .. RE29 - 50 Ohms - 25 Watt
32 8402799 1 PANEL ASSEMBLY .. P^esistor - Dynamic
33 8366545 1 PANEL ASSEMBLY .. F.esistor - Dynamic 5S 1 SeeP* 23
34 8366630 1 1 PANEL ASSEMBLY .. C>ynamic brake
35 8364202 1 1 PANEL ASSEMBLY .. C'ynamic brake > See Page 33
36 8366057 1 1 PANEL ASSEMBLY .. C>ynamic brake
37 8364238 1 1 1 1 PANEL ASY. .. Dynami c brake warning
38 8366463 1 1 PANEL ASY. .. Control - Extended range dyn.brk. , ^ Page 34
39 836641 1 1 1 PANEL ASSEMBLY .. Control - Three su•P '
40 8250988 4 2 2 2 TRANSDUCTOR .. BCT6 7 - MFT - Brake current
41 8363288 2 1 1 1 BRACKET ASY. .. Transductor mounting
42 8319725 4 2 2 2 CLEAT .. Cable - 1 hole - 4 x 2-3/4 x 1-1/16
43 8234831 3 4 4 TRANSFORMER .. Current and voltage - ' "1 thru T8
44 8283763 i\s Re quijec CABLE .. 14 AWG. - SRG-D insl. - 100 ft . roll
45 8433432 1^s Re quije< CABLE .. 14 AWG. - EP R thin - 500 ft. roll
46 8433434 1\s Re quiled CABLE .. 14 AWG. - EPR insl. - 500 ft., iroil
47 8433443 i^s Re quiied CABLE .. 1100/24 - EPR insl. • 100 ft. reill

D3245 REVISED AUGUST, 1987


JANUARY, 1974
E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
No. 1 Control Cabinet Frame Assembly
GP38,GP39,GP40,SD38,SD39,SD40,SD45)SDP38,SDL39,SDP40,SDP45,F45 and FP45 Locomotives
PLATE B3245-2
Ref. Part No. Locomotive
No. Number Reg. Description Application
8361529 1 FRAME ASY. .. No. 1 elec. control cabinet GP38,GP39,GP40,SD38,SD39,
SD40,SD45,SDP38,SDL39,
SDP40.SDP45
2 8399602 1 FRAME ASY. .. No. 1 elec. control cabinet F45,FP45
ENGINE ROOM SIDE .. Cover Assemblies
3 8361811 1 COVER ASSEMBLY .. Insulated - 24-1/8 x 18-3/16
4 8332481 1 COVER ASSEMBLY .. Insulated - 27-5/8 x 17-15/16
5 8332478 1 COVER ASSEMBLY .. Insulated - 49-1/4 x 36-1/8
6 8332826 1 COVER ASSEMBLY .. Non-Insl. - 31-7/8 x 28-3/8
7 8031902 2 HANDLE .. Cover
8 8376992 1 COVER ASSEMBLY .. Non-Insl. - 45-9/16 x 24-1/8
9 8031902 1 HANDLE .. Cover
10 8333116 1 PLATE .. Closure - 7-3/4 x 4-1/2 x 11 Ga.
11 8331091 1 PLATE .. Name - "Danger 600 Volts"
12 8365756 1 PLATE .. Name - "Filter Compartment Depression"
13 8358944 1 STEM .. Hose - 1/8 NP.T. - Brass - For' 1/4 IJX hose
14 8331707 1 ANGLE .. Support - 2 x 2 x 1/8 x 45-3/16 in. long - Drilled
15 145372 4 SCREW .. Metallic drive - No. 4 x 1 / 4 rnd. head
16 9419646 56 SCREW .. Tapping - 1/4-20 x 5/8 hex. washer head
17 133043 2 SCREW .. Machine - 1/4-20 x 3/4 rnd. head
18 180022 2 BOLT .. Cap - 1/4-20 x 1 hex. head
19 120423 2 WASHER . Lock - 1/4
20 120392 2 WASHER . Plain - 1/4
21 8035144 2 NUT .. Lock - 1/4-20 hex.
CAB ROOM SIDE .. Access Doors
22 8315134 3 . DOOR ASY. .. Below cab floor - 24-1/8 x 20-13/16
23 8361815 - 2 DOOR ASY. .. Power contactors - 30 x 25-1/8
24 8332111 - 2 DOOR ASY. .. Main control panel - 52-1/8 x 20-13/16
25 8361814 - 1 DOOR ASY. .. Fuse panel - 24-1/2 x 20-13/16
26 8206727 6 . HINGE ASSEMBLY .. Half - Includes pin
27 8314503 - 4 6 2 HINGE ASSEMBLY .. Full - Includes pin
28 8324696 3 1 4 1 LATCH .. Door - "T" handle
29 155193 12 4 16 4 SCREW .. Machine - 10-32 x 1/2 rnd. head - Formerly 115193
30 8035122 12 4 16 4 NUT .. Lock - 10-32 hex.
31 8305085 - 1 CLIP ASSEMBLY .. Fuse
32 8309353 6 CLIP .. Half hinge
33 8341583 2 HANGER .. Coat hook - Cast aluminum
34 8315411 1 PLATE .. Name - "Battery Switch Inside"
35 8331091 8 PLATE .. Name - "Danger 600 Volts"
36 145372 32 SCREW .. Metallic drive - No. 4 x 1 / 4 rnd. head
37 171225 4 SCREW .. Tapping - 8-32 x 1/2 flat head
38 155198 2 SCREW .. Machine - 10-32 x 5/8 rnd. head - Cross recess
39 8035122 2 NUT .. Lock - 10-32 hex.
+*40 8324100 A.R. WEATHERSTRIP .. Rubber seal - Sold per foot - 77 ft. required
+*41 8133198 A.R. TAPE .. Pressure sensitive - 1/16 x 3/4 - 100 ft. roll - 60 ft. required

REVISED AUGUST, 1987


JANUARY, 1974 D3245
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET

—10

LU
O
CO

O
O
(X
UJ

UJ

00 O> in

co<no
CVJCVJfO

UJ
O
CO
m
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roro PJ IO

No. 1 Control Cabinet Frame Assembly


PLATE B3245-2

D3245 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. D3245


Main Control Panel Assemblies
GP38,GP39,GP40,SD38,SD39,SD40,SD45,SDP38,SDL39,SDP40,SDP45,F45 and FP45 Locomotives
PLATE C3245-3
Ref. Part Locomotive
No. Number Number Required Description Application
* 1 8364031 A PANEL ASY. .. Main control GP38
* 1 8425068 B PANEL ASY. .. Main control GP39
1 8362928 C PANEL ASY. .. Main control GP40
* 1 8372085 D PANEL ASY. .. Main control SD38
* 1 8392170 PANEL ASY. .. Main control SDP38
* 1 8410228 F PANEL ASY. .. Main control SD39
* 1 8419884 PANEL ASY. .. Main control SDL39
* 1 8364774 H PANEL ASY. .. Main control SD40,SDP40
* 1 8365250 J PANEL ASY. .. Main control F45,FP45,SD45,SDP45

2 8390630 - 1 1 PANEL ASY. .. Excitn.cont.- Formerly 8363031 t SeePg.


2 8377915 1 1 1 PANEL ASY. .. Excitn.cont.- Formerly 8365405 U2& 13
2 8363685 1 PANEL ASY. .. Excitation control - See Page 14
3 8417388 - 1 1 PANEL ASY. .. Performance control \
3 8390623 1 PANEL ASY. .. Performance control L p ,-
3 8390696 1 PANEL ASY. .. Performance control (aee rage 1D
3 8409874 1 1 PANEL ASY. .. Performance control 7
3 8407929 1 PANEL ASY. .. Performance control )
3 8377940 1 PANEL ASY. .. Performance control \„ p ,,
3 8410551 1 PANEL ASY. .. Performance control \ see rage 10
* 4 8363117 1 1 PANEL ASY. .. Fault detection > -, p ,-
* 5 8377273 1 1 PANEL ASY. .. Rate control I see rage l
'
6 8366670 - 1 1 PANEL ASY. \ \ \
6 8409702 1 1 PANEL ASY. (Throttle (Repl.by Uee Paee ,«
6 8365431 1 PANEL ASY. (response (8481557 f 5 *® "S6 18
6 8366931 - - - - - 1 PANEL ASY. 7 1 J
7 8330790 1 1 REGULATOR .. Voltage » See
«. Po .„ T .. ,.„,
Parts List 4523
7 8351980 1 1 1 1 1 1 1 REGULATOR .. Voltage f
8 8360045 1 2 1 1 1 1 1 1 RELAY .. Ground, fault detector - GR.FDR
9 8361776 2 2 1 1 RELAY .. Ground, open circuit protection - GR.OCP
*10 8347433 1 1 1 1 RELAY .. Fwd. trans. aux. - FTRA
11 8277235 1 1 1 1 RELAY .. Overvoltage - OVR
*12 8291023 1 1 RELAY .. Wheel slip - WS
*13 8276597 1 1 RELAY .. Time delay - TDF
*14 8276599 1 1 1 RELAY .. Time delay - TDS
15 8272600 1 1 1 1 1 RELAY .. Time delay - FSD,ELD
*16 8392491 1 1 1 1 RELAY .. Time delay - ELD
17 8357415 4 3 RELAY .. Gen. purp. - FOR,FPR,FTX,PCR,RER
18 8357416 4 3 4 4 4 4 7 7 6 RELAY .. Gen. purp. - ER,FPC,FSA,GFA£Sl-2-3,RVRA
*19 8369154 1 RELAY .. Gen. purpose - SS2
*20 8361774 1 RELAY .. Gen. purp. - S24A,GFR
21 8357417 1 2 1 1 1 1 RELAY .. Gen. purp. - GFR.TLPC
*22 8361775 1 1 2 1 RELAY .. Gen. purp. - GFR,SS5
23 8363168 2 2 2 1 3 4 RELAY .. Gen. purp. - COR,FPR,FSC,FPS,1SA,RVRA
24 8392855 1 1 2 1 1 1 1 2 2 RELAY .. Gen. purp. - GDL.FDL
25 8310197 1 1 1 1 1 1 1 1 1 RELAY .. No voltage - NVR
*26 8284597 2 RELAY .. Wheel slip - WS13.WS24
*27 8222035 3 3 RELAY .. Wheel slip - WS14,WS25,WS36
*28 8188947 2 RELAY .. A and C valve - AVR.CVR
*29 8357418 1 3 RELAY .. Cutout, shunt sequence - COR,SS2^
30 8349285 1 1 1 1 1 1 RELAY .. Time delay - Turb. lube pump - TLTD
*31 8357419 1 1 1 RELAY .. Cutout - COR
*32 8383145 1 RELAY .. Cutout - COR
*33 8364908 - 1 RELAY .. Parallel - PR
*^4 Sl^lOQd i RF.T.AY Parallel - PR

JANUARY, 1974 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


Ref. Part
No. Number Number Required Description
.... A B c D E F G H J PANEL ASSEMBLY .. Main control
*35 8363130 1 RELAY .. Parallel - PR
*36 8367084 1 RELAY .. Parallel - PR
*37 8254055 1 1 CONTACTOR .. Shunt field - SF
*37 8371555 1 . . . . . . . . CONTACTOR .. Shunt field - SF
*38 8262004 1 . - . . . . - . CONTACTOR .. Switching control - SCC
*39 8342427 1 - . 1 1 - - - - CONTACTOR .. Battery field - BF
*40 8363270 1 CONTACTOR .. "B" valve - BVR
41 8335911 1 2 2 2 2 2 2 3 CAPACITOR .. CA30.33,34,37,38,39 - 1 MFD
42 8226342 2 1 3 2 2 - . 1 3 CAPACITOR .. CA30.3 1,3 2,88,99 - 500 MFD
43 8225149 . 2 3 . . 3 3 1 2 CAPACITOR .. CA21, 29 ,30,31 ,39,63 . 1000 MFD
*44 8311501 1 2 . . CAPACITOR .. CA22,CA34 - 200 MFD
*45 8130632 5 CAPACITOR .. CA6 1,62,63 ,64,65 - 10 MFD
46 8276560 4 6 8 4 4 8 8 4 4 TAB .. Connection
47 8239506 2 1 3 1 2 3 4 . 2 RESISTOR .. RE21, 22,23 ,24,3 1,32,34,88,89
*48 8260224 1 . . 1 1 - - - - RESISTOR .. RE30
*49 8332380 . . 1 . . . . 1 1 RESISTOR .. RE30
50 8363059 . 2 3 . . 2 2 2 2 RESISTOR .. RES 1,32,39,64,65
DCOTGTflD
ji
e-t ozjyjijj
fiTSO^fK
1 1 1 KbMolOK .. DI?'2'2
Kb3j
*52 8290343 1 DCCTCHTf"\D
KtMSlOK .. OI7OO
Kroj

53 8333132 4 1 1 2 2 RECTIFIER .. CR3 1,33,34,36,47


54 8375539 3 3 3 3 3 5 4 - - RECTIFIER .. CR29,30,31,32,35,38,40,48
55 8403349 3 2 4 5 5 5 4 - - RECTIFIER .. CR20,24,26,27,28,34,36-39,41
56 8365457 1 - 1 1 1 - - - - RECTIFIER .. CR31,41
57 8397306 - 1 1 - - 1 1 - - RECTIFIER .. CR22,23
58 8364008 1 1 1 - - 1 1 - - RECTIFIER .. CR29,40,42
*59 8375607 1 - - 1 1 - - - 2 RECTIFIER .. CR43,88,99
*60 8375973 - - 1 - 1 1 1 - - RECTIFIER .. CR1 3,42,47
*61 8249693 - . . . . . 1 . . RECTIFIER .. CR37
(462 8385325 . 1 1 . . - . 1 1 RECTIFIER .. Bridge - CR31,33,39,CRGR
<462 8405240 - - 1 - - - - 1 1 RECTIFIER .. Bridge - CRGR
*63 8363167 1 - - 2 2 - - - - RECTIFIER .. Bridge - CR44,45
64 8263308 1 1 1 1 1 1 1 1 1 BOARD .. Terminal - TB60
*65 8368927 1 m _ m . _ _ _ . CABLE ASSEMBLY
*65 8425071 1 f~* A DT C
CABLE. A COI7A)fDT V
AoobMBLY
*65 8366176 . 1 _ _ . . _ . CABLE ASSEMBLY
*65 8373755 . . . 1 1 . . . - CABLE ASSEMBLY
*65 8411069 1 CABLE ASSEMBLY
*65 8419885 1 CABLE ASSEMBLY
*65 8367081 1 CABLE ASSEMBLY
*A^
DO R^QQfiRQ
oj;7"oo" 1 CABLE ASSEMBLY .. FP45 locomotive
*65 8367082 . . . . . . . . 1 CABLE ASSEMBLY
TTze following cable and connections are applicable to Ref. No. 65.
*66 8433434 As Required CABLE .. 14 AWG-EPR insl.- 500 ft.roll
*67 8433432 As Required CABLE .. 14 AWG-EPR thin - 500 ft.roll
*68 8283763 As Required CABLE .. 14 AWG-SRG-D insl.-lOO ftjoll
*69 8433435 As Required CABLE .. 12 AWG-EPR insl.- 500 ft.roll
*70 8392583 As Required CABLE .. 12 AWG-SRG-D insl.-100 ft.roll
*71 8250906 As Required TERMINAL .. Insl. fem. fasten tab - Blue
*72 8272337 As Required TERMINAL .. Insl. fem. faston tab - Yellow
*73 8333192 As Required TERMINAL .. Non-Insl. fem. faston tab
*74 8210498 As Required LUG .. Insl. crimp type - No. 10 stud hole
*75 8210500 As Required LUG .. Insl. crimp type - 3/8 stud hole
*76 8126874 As Required LUG .. Non-Insl. crimp type - 3/8 stud hole

D3245 10 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET

17

30 18 ^21

Ref. No. 1
PLATE C3245-3

JANUARY, 1974 11 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Excitation Control Panel Assemblies
GP39,GP40,SD39JSD45,SDL39,SDP45,F45 and FP45 Locomotives

T
1 cprh
/*v/
-—gf ————w~^ .,_._. pTtL * ————
r
II ——

-4*-'
,'1
D D 16
6D
0 0 a 0
1
1
1
Bl
<y^i
I 1 1 1 1 1 1 I 1 I 1 K»l
/ISISIWtl
<yra -\- I sJ +
1
i u_J u_J LJ1
1

S
t LR iff CIj i •
1
-\- c e
T
p i
/
f \

_/
8V \_20
REF NO. 2
• 15 -J 14 J
REF NO. 9
1-12

PLATE B3245-4
Ref. Part No.
No. Number Req. Description Locomotive Application
* 1 8377915 1 PANEL ASY. .. Excitation control SD39,SDL39,F45JFP45,SD45,SDP45
2 8390630 1 PANEL ASY. .. Excitation control GP39.GP40
3 8377914 1 1 PANEL .. Equipment mounting - 13-3/8 x 10 x 11 Ga.
4 8366741 1 ZENER ASSEMBLY .. Diode - 25 Watt, 26 to 29 Volts
* 5 8373331 7 DIODE .. Zener - 10 Watt - 3.9 Volts
* 6 8333196 A.R. CABLE .. 18 AWG. - Green plastic insl. - Sold per ft.
(3-1/4 in. required)
4>l 8398983 I PANEL ASSEMBLY .. Sensor and silicon control rectifier
4>i 8357383 1 PANEL ASSEMBLY .. Sensor and silicon control rectifier
8 8377230 1 PANEL ASSEMBLY .. Sensor by-pass
9 8377273 1 PANEL ASSEMBLY .. Rate control
10 8378574 1 BOARD ASSEMBLY .. Printed circuit
11 8378761 1 RHEOSTAT .. Self locking - 1000 Ohms - 12.5 Watt
12 8379306 1 BRACKET .. Panel mounting
13 8379307 1 BRACKET .. Panel mounting
14 8379304 4 SPACER .. Epoxy laminate - 13/64 ID. x 5/16 OD. x 1-3/32 in.lg.
15 8379305 4 SPACER .. Epoxy laminate - 13/64 ID. x 5/16 OD. x 7/16 in. long
16 9413519 4 SCREW .. Machine - 10-32 x 2-1/2 fil. head
17 120391 4 WASHER .. Plain - No. 10
18 8035122 4 NUT .. Lock - 10-32 hex.
19 9419644 10 SCREW .. Tapping - 10-24 x 1/2 hex. washer head
20 9419645 2 SCREW .. Tapping - 10-24 x 1-1/4 hex. washer head

D3245 12 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Excitation Control Panel Assemblies
GP40.SD45 Locomotives

II

Ref. No. 1
PLATE B3245-5
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8363031 1 . PANEL ASSEMBLY .. Excitation control GP40
* 2 8365405 . 1 PANEL ASSEMBLY .. Excitation control SD45
3 8366852 1 1 PANEL .. Equipment mounting - 24 x 13-3/8 x 11 Ga.
4 8357383 1 1 PANEL ASSEMBLY .. Sensor and silicon control rectifier
5 8363617 1 1 PANEL ASSEMBLY .. Sensor by-pass
6 8366741 1 1 ZENER ASSEMBLY .. Diode - 25 Watt, 26 to 29 Volts
* 1 8373331 7 7 DIODE .. Zener - 10 Watt - 3.9 Volts
* 8 8333196 A.R. CABLE .. 18 AWG. - Green plastic insl. - Sold per ft. (3-1/4 in.req'd)
9 8366942 1 1 CHOKE .. CH1 - Coil
10 8341282 2 2 CAPACITOR .. CA37.CA38 - 10 MFD - 150 Volts
11 8363820 3 3 BOARD .. Nylon terminal - 10 point
12 8364088 3 3 BRACKET .. Terminal board mounting
13 8366748 1 1 RESISTOR ASY. .. Tube - RE37 - 25/75 Ohms - 50 Watt
14 8366774 1 - RHEOSTAT .. Adj. - RH1 - 6 Ohms - 50 Watt
15 8367282 - 1 RHEOSTAT .. Adj. - RH1 - 8 Ohms - 50 Watt
16 8366775 1 - RHEOSTAT .. Adj. - RH2 - 120 Ohms - 50 Watt
*17 8331125 - 1 RHEOSTAT .. Adj. - RH2 - 25 Ohms - 50 Watt
18 8287378 1 1 RHEOSTAT .. Adj. - RH6 - 50 Ohms - 50 Watt
19 8363473 1 - RHEOSTAT .. Adj. - RH17 - 10,000 Ohms - 50 Watt
20 8250973 2 2 RHEOSTAT .. Adj. - RH4,RH8,RH20 - 1,000 Ohms - 25 Watt
*21 8331127 - 3 RHEOSTAT .. Adj. - RH3,RH5,RH7 - 500 Ohms - 50 Watt
22 8372391 1 1 GUARD ASSEMBLY .. Rheostat - Formerly (2) 8363596
23 8363595 2 2 BRACKET .. Rheostat mounting
24 8363439 1 1 RECTIFIER .. CR30 or CR41 - 2 half - Wave bridge
25 8363167 1 1 RECTIFIER .. CR1 - 2 single phase full wave bridge
26 8378469 1 1 RECTIFIER .. CR40 - 3 phase full wave bridge - Formerly 8363440
27 8363618 1 - CABLE ASSEMBLY .. Excitation control panel
*28 8367062 . 1 CABLE ASSEMBLY .. Excitation control panel
*29 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft. (25 ft. required)
*30 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. (20 ft. req'd)
*31 8433434 A.R. CABLE .. 14 AWG. - EPR insl. - 500 ft. (22 ft. req'd)
*32 8250906 50 45 TERMINAL .. Insl. fem. faston tab - Blue
*33 8272337 44 42 TERMINAL .. Insl. fem. faston tab - Yellow
*34 8333192 40 38 TERMINAL .. Non-Insl. female faston tab

JANUARY, 1974 13 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Excitation Control Panel Assembly
SD40 and SDP40 Locomotives

Ref. No. 1
PLATE B3245-6
Ref. Part No.
No. Number Req. Description
1 8363685 1 PANEL ASSEMBLY .. Excitation control
2 8363030 1 PANEL „ Equipment mounting - 20-1/4 x 13-3/8 x 11 Ga.
3 8357383 1 PANEL ASSEMBLY .. Sensor and silicon control rectifier
4 8363617 1 PANEL ASSEMBLY .. Sensor by-pass
5 8365344 1 ZENER ASSEMBLY .. Diode - 50 Watt
6 8341282 2 CAPACITOR .. CA37.38 - 10 MFD - 150 Volts
7 8363820 2 BOARD .. Nylon terminal - 10 point
8 8364088 2 BRACKET .. Terminal board mounting
9 8363066 1 RESISTOR .. Tube RE37 - 2000 Ohms - 25 Watt
10 8250973 1 RHEOSTAT .. Adj. RH3 - 1000 Ohms - 50 Watt
11 8331127 2 RHEOSTAT .. Adj. RH6.RH8 - 500 Ohms - 50 Watt
12 8363684 1 GUARD .. Rheostat
13 8363683 1 BRACKET ASSEMBLY .. Rheostat mounting
14 8363197 1 RECTIFIER .. CR1 - Single phase full' wave bridge
*15 8363730 1 CABLE ASSEMBLY .. Excitation control panel
*16 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft.
*17 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft.
*18 8433434 A.R. CABLE .. 14 AWG. - EPR insl. - 500 ft.
*19 8250906 50 TERMINAL .. Insl. fern, faston tab - Blue
*20 8272337 44 TERMINAL ... Insl. fern, faston tab - Yellow
*21 8333192 40 TERMINAL .. Non-Insl. female faston tab

D324S 14 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P. L. No. D3245


Performance Control Panel Assemblies
GP39,GP40,SD39 and SDL39 Locomotives

' RH2 \ / RH4 \f RH6 \


;! O :

Ref. No. 3
PLATE C3245-7

Ref. Part No. Locomotive


No. Number Req. Description Application
* 1 8390623 A PANEL ASSEMBLY .. Performance control GP40
* 2 8390696 B .. PANEL ASSEMBLY .. Performance control GP40
3 8417388 . c . PANEL ASSEMBLY .. Performance control GP39.GP40
* 4 8390695 . D . PANEL ASSEMBLY .. Performance control GP40
* 5 8390697 . E . PANEL ASSEMBLY .. Performance control GP40
* 6 8409874 . . F PANEL ASSEMBLY .. Performance control SD39.SDL39
7 8341282 2 2 4 CAPACITOR .. CA1, 2,37,38 - 10 MFD - 150 Volts
8 8378469 2 2 - RECTIFIER .. CR1.40
8 8363167 . . 1 RECTIFIER .. CR1
9 8363439 1 1 . RECTIFIER .. CR41
*10 8318101 . _ 1 RESISTOR .. RE6 - 25 Ohms - 25 Watt
*11 8342706 . . 1 RESISTOR .. RE27 - 10,000 Ohms - 50 Watt
12 8390738 1 1 . RESISTOR .. RE37 - 75/75 Ohms - 50 Watt
*13 8363059 . . 1 RESISTOR .. RE4 - 50 Ohms - 25 Watt
14 8366775 1 1 . RHEOSTAT .. RH1 - 12 Ohms - 50 Watt
15 8287378 2 2 1 RHEOSTAT .. RH2,6,7 - 50 Ohms - 50 Watt
*16 8350650 . . 1 RHEOSTAT .. RH3 - 300 Ohms - 50 Watt
17 8228114 . 1 . RHEOSTAT .. RH3 - 500 Ohms - 75 Watt
*18 8228825 . . 1 RHEOSTAT .. RH4 - 250 Ohms - 50 Watt
19 8250973 2 2 1 RHEOSTAT .. RH4,8 - 1000 Ohms - 50 Watt
20 8363473 1 2 1 RHEOSTAT .. RH17,18,27 - 10,000 Ohms - 25 Watt
21 8417385 _
1 , BRACKET .. Rheostat mtg. - Appl. to Ref. Nos. 3,17,19,20
22 8390625 1 1 1 BRACKET .. Rheostat mtg. - Appl. to Ref. Nos. 4,5,17,19,20
23 8390626 1 1 1 BRACKET .. Rheostat mtg. - Appl. to Ref. Nos. 14,15,16,18,19
24 8283970 1 1 . BOARD .. Terminal - 15 point fasten connections
24 8410147 - - 1 BOARD .. Terminal - 8 point fasten connection
25 8332579 A.R. GROMMET .. Non-Metallic strip - Sold per ft. - 4-3/16 in. required
*26 8250906 A.R. TERMINAL .. Fasten - Blue insulation
*27 8272337 AJL TERMINAL .. Fasten - Yellow insulation
*28 8269142 A.R. CABLE .. 16 AWG. - Teflon insl. - Sold per ft. - 27 ft. required
*29 8433435 A.R. CABLE .. 12 AWG. - EPR insl. - 500 ft. roll - 2-1/2 ft. required

JANUARY, 1974 15 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


Performance Control Panel Assemblies
SD40,SD45,SDP40,SDP45JF45 and FP45 Locomotives

Ref. No. 3
PLATE C3245-8
Ref. Part No. Locomotive
No. Number Req. Description Application
* 1 8407929 A - - PANEL ASSEMBLY .. Performance control SD40.SDP40
* 2 8409991 - B - PANEL ASSEMBLY .. Performance control SD45,F45,FP45
3 8377940 - - C PANEL ASSEMBLY .. Performance control SD45,SDP45,FP45
* 4 8410551 . - D PANEL ASSEMBLY .. Performance control SD45
5 8341282 2 2 2 CAPACITOR .. CA37.38 - 10 MFD - 150 Volts
6 8378469 2 2 2 RECTIFIER .. CR1.CR40
7 8363439 1 1 1 RECTIFIER .. CR41
8 8407880 1 . . RESISTOR .. Rl - 835 Ohms - 50 Watt
8 8410525 . 1 . RESISTOR .. Rl - 892 Ohms - 25 Watt
8 8377354 . . 1 RESISTOR .. Rl - 815 Ohms - 25 Watt
9 8407881 1 . - RESISTOR .. R2 - 165 Ohms - 50 Watt
9 8410523 . 1 - RESISTOR .. Rl - 108 Ohms - 25 Watt
9 8377350 . - 1 RESISTOR .. R2 - 185 Ohms - 25 Watt
10 8356684 1 - - RESISTOR ASY. .. R3 - 250/150/150 Ohms - 50 Watt
10 8410520 - 1 - RESISTOR .. R3 - 140 Ohms - 25 Watt
10 8377349 - • 1 RESISTOR .. R3 - 121 Ohms - 25 Watt
11 8378148 1 - - RESISTOR .. R4 - 4 Ohms - 25 Watt
11 8410519 - 1 - RESISTOR .. R4 - 7.5 Ohms - 25 Watt
11 8377348 . - 1 RESISTOR .. R4 - 39 Ohms - 25 Watt
12 8377975 1 - . RESISTOR .. R5 - 26.5 Ohms - 100 Watt
12 8417722 . 1 - RESISTOR .. R5 - 17 Ohms - 100 Watt
12 8377298 . - AJL RESISTOR .. R5.6 - 23 Ohms - 100 Watt } ? ^e^or £e™°'?
( i Keq.ior Kei.No.4
*13 8377976 1 - 1 RESISTOR .. R6 - 19.5 Ohms - 100 Watt
*13 8417809 . 1 . RESISTOR .. R6 - 27 Ohms - 100 Watt
14 8377369 1 . 1 RESISTOR .. R7 - 4 Ohms - 50 Watt
14 8417721 . 1 - RESISTOR .. R7 - 6 Ohms - 50 Watt
15 8407883 1 . . RESISTOR .. R8 - 288 Ohms - 50 Watt
15 8410524 . 1 - RESISTOR .. R8 - 350 Ohms - 25 Watt
15 8377352 . . 1 RESISTOR .. R8 - 394 Ohms - 25 Watt
16 8407883 1 . . RESISTOR .. R9 - 200 Ohms - 50 Watt
16 8377351 . 1 1 RESISTOR .. R9 - 241 Ohms - 25 Watt
17 8407884 1 - - RESISTOR .. RIO - 21 Ohms - 50 Watt
17 8377353 . 1 1 RESISTOR ..RIO - 545 Ohms - 25 Watt
18 8407879 1 1 . RESISTOR . . R l l - 1500 Ohms - 25 Watt
18 8377355 . . 1 RESISTOR .. Rll - 1000 Ohms - 25 Watt
*19 8421486 . 1 - RESISTOR .. R12 - 500 Ohms - 25 Watt
20 8283970 1 1 1 BOARD .. Terminal - 15 point faston connections
*21 8269142 A.R. CABLE .. 16 AWG. - Teflon insl. - Sold per ft . - 20 ft. required
*22 8433435 A.R. CABLE .. 12 AWG. - EPR insl. - 500 ft. roll - 2-1/2 ft. required

D3245 16 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Fault Detection and Rate Control Panel Assemblies
GP40,SD40,SD45,SDP40,SDP45.F45 and FP45 Locomotives
14-
15-

12

Ref. No. 1 Ref. No. 2

Ref. Part No. Locomotive


No. Number Req. Description Application
1 8363117 1 _ PANEL ASSEMBLY .. Fault detection GP40,SD45 ,SDP45 ,F45 ,FP45
2 8377273 - 1 PANEL ASSEMBLY .. Rate control SD40,SD45 ,SDP40,SDP45 ,
F45,FP45
3 8386953 1 _ BOARD ASSEMBLY .. Printed circuit
4 8378574 . 1 BOARD ASSEMBLY .. Printed circuit
5 8386864 1 - RHEOSTAT .. Self-locking - 2500 Ohms - 12.5 Watt
6 8378761 - 1 RHEOSTAT .. Self-locking - 1000 Ohms - 12.5 Watt
7 8386955 1 - BRACKET .. Panel mounting
8 8386956 1 - BRACKET .. Panel mounting
9 8379306 - 1 BRACKET .. Panel mounting
10 8379307 . 1 BRACKET .. Panel mounting
11 8379304 4 4 SPACER .. Epoxy laminate - 13/64 ID. x 5/16 O.D. x 1-3/32 in.lg.
12 8379305 4 4 SPACER .. Epoxy laminate - 13/64 I.D. x 5/16 O.D. x 7/16 in. Ig.
13 9413519 4 4 SCREW .. Machine - 10-32 x 2-1/2 fil head
14 120391 4 4 WASHER .. Plain - No. 10
15 8035122 4 4 NUT .. Lock - 10-32 hex.

8363116

JANUARY, 1974 17 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


Throttle Response and Wheel Slip Panel Assemblies
GP30,GP35,GP39,GP40JDD35,SD35,SD39,SD40,SD45,SDP35,SDL39,SDP40,SDP45,F45 and FP45 Locos.

Ref. No. 1
PLATE C3245-10
Ref. Part Number Replaced Locomotive
No. Number Required Description By Application
1 8366670 PANEL ASY. Throttle 8481557 GP39.40
* 2 8358389 PANEL ASY. Throttle 8481557 GP35JDD35
* 3 8358388 PANEL ASY. Throttle 8481557 SD35,SDP35
* 4 8409702 D PANEL ASY. Throttle 8481557 SD39,SDL39
* 5 8365431 PANEL ASY. Throttle 8481557 SD40.SDP40
* 6 8366931 PANEL ASY. Throttle 8481557 SD45,SDP45,F45,FP45
* 7 8410561 PANEL ASY. Wheel slip GP30.GP35
8 8380275 PLATE Base - 5 x 7-5/8 x 11 Ga.
8 8405874 PLATE Base - 4 x 6 x 11 Ga.
8 8371338 PLATE Base - 5 x 7-1/2 x 11 Ga.
8 8410560 PLATE Base - 5-1/2 x 8-3/4 x 14 Ga.
9 8370839 RELAY Voltage - Coil resistance 1850 Ohms
9 8319888 RELAY .. Voltage • Coil resistance 1015 Ohms
10 8372127 RESISTOR ASY. .. 60/64/70 - 2360/1183 Ohms
10 8405820 RESISTOR ASY. .. 88/100/112 - 3000/960/113/127 Ohms
10 8405821 RESISTOR ASY. .. 190/310/400 - 6000/2000/1000/600 Ohm
10 8409668 RESISTOR ASY. .. 310 - 1100/3500/1370/730 Ohms
10 8372128 RESISTOR ASY. .. 136/310/454 - 8500/3500/1370/732 Ohm
10 8372129 RESISTOR ASY. .. 37/100/110 - 3200/1250/625/128 Ohms
*11 8371308 INSULATION .. Resistor - 3 x 2-1/2 x .015 fish paper
*12 8375607 RECTIFIER .. CR50
*13 8397306 RECTIFIER .. CR51
*14 8410559 BOARD ASSEMBLY .. Control circuit
15 8371556 RHEOSTAT .. Adjustable - 3500 Ohms - 2 Watt
15 8372461 RHEOSTAT .. Adjustable - 10,000 Ohms - 2 Watt
*16 8332580 GROMMET .. Non-Met, strip - .131 LDjc 220 O.D. x
12-3/4 in.
*17 8397794 As Req. CABLE .. 18 AWG. - TFE - Sold per ft. - 15 ft. req. - Repl. 8333196
*18 8380934 As Req. TERMINAL .. Insul. fern, fasten tab - Red
*19 8271289 - I 5151 ADAPTER .. Fasten terminal - 2 male ends - 1 female end
195U 213M 225Z

D3245 18 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. D3245

Engine Control Panel Assemblies


GP38GP39GP40,SD38,SD39,SD40,SD45,SDP38,SDL39,SDP40,SDP45,F45 and FP45 Locomotives
PLATE C3245-11
Ref. Part Number
No. Number Required Description Locomotive Application
alt
* i1 Q"2£OGrt1
0363801 A
f\ PANEL ASY. .. Eng. control GP38.SD38
* 1 8364709 B . . . PANEL ASY. .. En ». control GP39,GP40,SD39,SD40,SD45,SDL39
* 1 8391027 . . c . . PANEL ASY. .. Eng. control SDP38
* 1 8406266 . - . D - PANEL ASY. .. Eng. control F45
* 1 8399743 . . . E . PANEL ASY. .. Eng. control FP45
* 1 8372945 - - - - F PANEL ASY. .. Eng. control SDP40.SDP45

* 2 6923315 1 . . . . SWITCH .. Rotary - Unit selector


* 3 8441983 . . 1 . . SWITCH .. Rotary - Fuel prime - Engine start - Repl. 8345425
4 8330988 1 1 1 1 1 SWITCH .. Rotary - Isolation
5 8243533 1 1 1 1 1 SWITCH .. Rotary - Headlight control
6 8287557 1 1 1 1 1 SWITCH .. Rotary - Signal light
7 8330137 6 6 5 3 4 SWITCH .. Slide button - Lights
* 8 8404148 1 1 1 1 1 SWITCH .. Slide button - Dynamic brake cut-out
9 8384650 1 1 2 2 2 SWITCH .. Push button - Eng. stop - Emer. fuel cut-off
10 8140357 5 67 8 8 LAMP .. Single contact bayonet base - 6 Volts
11 8306534 5 67 8 8 HOLDER .. Lamp and lens - Single contact bayonet base
12 8287291 1 11 1 1 LENS .. Red
13 8331057 1 12 2 2 LENS .. White
14 8331058 1 11 1 1 LENS .. Blue Includes ring - See Parts List 5911
15 8331059 1 11 1 1 LENS .. Amber
16 8331060 . .1 2 2 LENS .. Green
*17 8408364 1 11 1 1 LENS .. Clear
*18 8349498 1 . . . RESISTOR ASY... Lamp - (2) tubes - 275/275/275/Ohm - 25 W.
*19 8376085 - 1 1 1 1 RESISTOR ASY. .. Lamp -"(3) tubes - 275/275/275/Ohm - 25 W.
20 8295501 1 1 1 1 1 AMMETER .. Bat.chrg.- "Red-Green Dial" - 75 MV. - 0-75 MV.
21 8260287 1 1 1 1 1 RECEPTACLE .. Female - 2 pole - 74 V.D.C.
The following component parts Ref. 22 thru 60 are applicable to Ref. No. 1.
22 8389276 1 PLATE .. Name "Danger 600 Volts Behind Panel"
23 8291901 1 PLATE .. Name "Emergency Fuel Cut-Off Push Button"
*24 8370564 1 PLATE .. Name "Emergency Fuel Cut-Off & Engine Stop"
25 8366311 1 PLATE .. Cover - Breaker opening - 2-7/16 x 13/16
*26 8384898 1 PLATE .. Cover - Breaker opening - 2-7/16 x 1-7/32
27 8337005 1 HINGE .. Panel - 27-7/8 x 1-15/16 in.
28 113277 5 RIVET .. Hinge mtg. - 3/16 O.D. x 5/16 in. Ig. - Flat head
29 8364039 3 RIVET .. Stainless steel - .187 OD. x .138 in. Ig. - Flat head
30 8364041 3 GUIDE .. Stainless steel - "U" type - 13/16 in. long
31 8364042 3 LATCH .. Stainless steel - Slotted - 1-15/32 in. long
32 8364040 3 WASHER .. Phos. bronze spring - .234 I.D. x 7/16 O.D.
*33 8164049 1 SEAL ASSEMBLY .. Wire
34 154942 3 SCREW .. Machine - 440 x 1/2 rnd. head - Cross recess
35 154959 6 SCREW .. Machine - 6-32 x 1/4 rnd. head - Cross recess
36 155043 2 SCREW .. Machine - 8-32 x 1/2 rnd. head - Cross recess
37 155193 12 SCREW .. Machine - 10-32 x 1/2 rnd. head - Cross recess
*38 8323138 1 SCREW .. Machine - 10-32 x 7/8 fil. head - Drilled
39 155338 8 SCREW .. Machine - 1/4-20 x 1/2 rnd. head - Cross recess
*40 155343 2 SCREW .. Machine - 1/4-20 x 5/8 rnd. head - Cross recess
*41 120392 2 WASHER .. Plain - 1/4
42 8035144 2 NUT .. Lock - 4-40 hex.
*43 8458698 1 BREAKER .. Circuit - Water cooler-SP. -15 A.-Repl. 8205116
*44 8458724 1 BREAKER .. Circuit - Toilet heater - DP. -30 A.- Repl. 8255808
*45 8118495 1 SHUNT .. Battery charging ammeter - 300 Amp. - 75 M.V.
*46 8388713 1 PLATE .. Name - "Engine Air Filter"

JANUARY, 1974 19 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Ref. Part No.
No. Number Req. Description
A-F PANEL ASSEMBLY .. Engine control
47 8366391 1 SWITCH .. Traction motor cut-out - 4 position - 2 sections
*48 8363900 1 SWITCH .. Traction motor cut-out - 5 position - 8 sections
*49 8363901 1 SWITCH .. Traction motor cut-out - 5 position - 12 sections
50 8370663 1 KNOB .. Switch - Applied to Ref. Nos. 47,48 and 49
51 8384310 1 PLATE .. Name - 1 out, 2 out, 3 out, 4 out
*52 8384270 1 PLATE .. Name - 1 & 6 out, 2 & 4 out, 3 & 5 out
*53 8367579 1 BRACKET .. Cut-out switch mounting - Left side
*54 8367578 1 BRACKET .. Cut-out switch mounting - Right side
*55 155113 4 SCREW .. Switch mounting - 10-24 x 1/2 rnd. head - Cross recess
*56 155118 4 SCREW .. Bracket to panel mounting - 10-24 x 5/8 rnd. head
*57 8035123 4 NUT .. Lock - 10-24 hex.
*58 121832 4 SCREW .. Bracket to switch mounting - 8-32 x 3/8 rnd. head
*59 138530 4 WASHER .. Lock - No. 8
*60 131015 4 WASHER .. Plain - No. 8

SELECTOR SWITCH 20
(TRACTION MOTOR CUTOUT)

EMERGENCY
FUEL CUT-OFF

HEADLIGHT
1
CONTROL
SINGLE UNIT
INTERMEDIATE

....... ANOTH_
UNIT COUPLED
AT EITHER END

CONTROLLING
WITH UNIT
COUPLED AT
SHORT HOOD END

ENGINE START
SWITCH IN

ISOLATION
SWITCH

PLATE C3245-11

D3245 20 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Circuit Breaker Panel Assembly
GP38,GP39,GP40)SD38,SD39,SD40,SD45,SDP38,SDL39,SDP40,SDP45,F45 and FP45 Locomotives

CONTROL LIGHTS LOCAL HDLT CAB ATC TURBO SIG RADIO FIELD FUEL
CONTROL HTR 8 OS PUMP LT LOOP PUMP
O O O

Ref. Nos. 1 and 2


PLATE C3245-12
Ref. Part No. Locomotive
No. Number Req. Description Application and Function
1 8362105 1 . PANEL ASY. .. Circuit breaker GP39,40,SD39,40,45,SDL39,SDP40,
SDP45,F45,FP45
2 8362165 _ 1 PANEL ASY. .. Circuit breaker GP38,SD38,SDP38
3 8360181 1 1 PLATE .. Name
i Auto. Train Control
4 8458698 1 1 BREAKER .. Circuit - SP. - 15 Amp. - \ Overspeed
Replaces 8205 116 1 Signal Light - Snow Plow
i Cab Heater
5 8458699 3 2 BREAKER .. Circuit - SP. - 30 Amp. - < Headlight
Replaces 8205 114 ' Turbo Pump
( Fuel Pump
6 8458739 1 1 BREAKER .. Circuit - DP. - 1 5 Amp. - 1 Radio
Replaces 8258595
7 8458724 1 1 BREAKER .. Circuit - DP. - 30 Amp. - Lights
Replaces 8255808
8 8458738 1 1 BREAKER .. Circuit - DP. - 40 Amp. - Control
Replaces 8297269
9 8458742 1 1 BREAKER .. Circuit - TP. - 30 Amp. . Local Control
Replaces 83579 14
10 8292841 1 . GUARD ASSEMBLY .. Breaker
11 131880 26 24 SCREW
12 138526 26 24 WASHER
13 8360181 1 1 PLATE .. Equipment mounting
*14 9419644 6 6 BOLT .. Panel mounting - 10-24 x 1/2 hex. washer head

JANUARY, 1974 21 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


Fuse and Switch Panel Assemblies
GP38,GP39,GP40,SD38,SD39,SD40,SD45,SDP38,SDL39,SDP40,SDP45,F45 and FP45 Locomotives

16

Ref. No. 1
PLATE D3245-13
Ref. Part
No. Number Number Required Description Locomotive Application
#
* 11 QO/C'}A£'2
b3620oj PAWFT
t r\m-*Lj A QV1 . .. Flic**
.rlo r UbC anrl
allU ctt/itrh
5W11W1 \jrjo
1 8410245 B PANEL ASY. .. Fuse and switch SD39.SDL39
* 1 8423361 . C PANEL ASY. .. Fuse and switch SD38
* 1 8360129 - - D . . . . PANEL ASY. .. Fuse and switch GP39,GP40,SD40
E orjpoo
* 1 8390973 PANFI
rr\11I-fl^ AQY
f\tj 1 ... Fncp
1 anH aWilLJl
Uac allU switrh 3JL/r jo
* 1 8414808 _ _ _ F . . PANEL ASY. .. Fuse and switch F45,FP45,SDP45
* 1 8372232 G . PANEL ASY. .. Fuse and switch SDP40
* 11 8414809
OT"l"Ow7 PANEL ASY. .. Fuse and switch Qrvi<;
,— •-,„
2 8360042 1 _
1 . . . 1 PANEL .. Equipment mtg. - 20-3/4 x 17-1/2 x 1/2 phenolic
2 8410244 . 1 - - - - - PANEL .. Equipment mtg. - 20-3/4 x 17-1/2 x 1/2 phenolic
2 8372231 - . - 1 1 1 . PANEL .. Equipment mtg. - 20-3/4 x 17-1/2 x 1/2 phenolic
3 8004548 1 1 1 1 1 1 1 FUSE .. Aux. generator field - 30 Amp. - 250 Volts
4 . . . . Reference Number not used
5 8004546 2 2 1 1 1 1 1 FUSE .. Alt. & gen. field - 60 Amp. - 250 Volts.
* 6 8004570 1 1 FUSE .. Generator field - 80 Amp. -250 Volts
* 7 8004545 . . 2 - 2 2 2 FUSE .. Generator field - 100 Amp.- 250 Volts
8 8127051 . . . 1 1 1 . FUSE .. Boiler (dual element) - 150 Amp. - 250 Volts
8 8004544 1 1 1 - - - 1 FUSE .. Auxiliary generator - 150 Amp. - 250 Volts
* 9 8401915 - - 1 - 1 1 - FUSE .. Boiler (dual element) - 175 Amp. - 250 Volts
*10 8269046 - - . 1 1 1 - FUSE .. Auxiliary generator - 250 Amp. - 250 Volts
*11 8401914 - - 1 - 1 1 - FUSE .. Steam generator - 350 Amp. - 250 Volts
12 8060582 1 1 1 1 - 1 - FUSE .. Starting motors - 400 Amp.- 250 Volts
13 8042739 1 1 1 1 . 1 . LINK .. Renewable fuse at 250 Volts
*14 8414678 - - 1 - 1 1 1 FUSE .. Starting motors - 800 Amp. - 100 Volts
*15 8414677 . . 1 . 1 1 1 LINK .. Renewable fuse at 100 Volts
16 8280184 2 2 2 2 2 2 2 HOLDER ASY. .. Fuse - 0-30 Amp . - 250 Volts
17 8280183 2 6 2 2 2 2 2 HOLDER ASY. .. Fuse - 31-60 Amp. - 250 Volts
*18 8280180 2 - 4 2 4 4 4 HOLDER ASY. .. Fuse - 61-100 Amp. - 250 Volts
19 8280181 2 2 2 2 2 2 2 HOLDER ASY. .. Fuse - 101-200 Amp. - 250 Volts
20 8280182 2 2 6 4 6 8 2 HOLDER ASY. .. Fuse - 20 MOO Amp. - 250 Volts
The following components are applicable to Ref. No. 1.
21 8112684 CONTACT .. Fuse test
22 8118495 SHUNT .. Battery charging ammeter - 300 Amp. - 75 MV.
23 8172209 SWITCH .. Fuse test - S.P. - S.T. - 6 Amp. - 125 Volts
24 8280178 SWITCH .. Ground - SJ. - S.T. - 30 Amp. - 125 Volts
25 8280185 SWITCH .. Battery - D.P. - S.T. - 400 Amp. - 250 Volts
26 8081949 BAR .. Copper bus
27 8088472 RECEPTACLE .. Lamp - Double contact bayonet base
28 8087887 BUSHING .. Insulating
29 8088358 NUT .. Insulating
+*30 8116330 LAMP .. Double contact bayonet base - 75 Volts - 15 Watt

D3245 22 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. D3245


Resistor Panel Assemblies
GP38,GP39,GP40,SD38,SD39,SD40,SD45,SDP38,SDL39,SDP40,SDP45,F45 and FP45 Locomotives

\a\

PLATE C3245-14
Resistors are identified by the RE symbol numbers applied to panels, example RE 17 for GP38,GP39,SD38,
SDP38 locomotives is part number 8332061 - See Ref. No. 14.
Ref. Part Resistor Locomotive
No. Number Number Required Panel Assembly Application
* 1 8363568 A Non-Dynamic brake GP38
* 1 8425070 B Non-Dynamic brake GP39
* 1 8363063 C Non-Dynamic brake GP40
* 1 8371816 D Non-Dynamic brake SD38
* 1 8392216 p Non-Dynamic brake SDP38
* 1 8410066 F Non-Dynamic brake SD39
* 1 8419888 Non-Dynamic brake SDL39
* 1 8399939 Non-Dynamic brake FP45
* 1 8365359 J Non-Dynamic brake F45,FP45,SD45,SDP45
* 1 8364840 Non-Dynamic brake SD40,SDP40
* 1 8402799 L Dynamic brake GP38
* 1 8366545 M Dynamic brake SD38.SDP38
Resistor Ratings
Symbol No. Ohms Watts
2 8276673 1 1 1 1 1 1 1 1 1 1 RE1,8,11 2.4/2.4/1.2 550
3 8410142 1 1 RE2 800/40/100 160
3 8366675 1 1 RE2 75 100
3 8398604 2 3 - 4 2 2 2 2 RE2,3,4,5,10,20 2000/2000 300
3 8378055 1 1 - - RE2 125 100
3 8139605 1 RE2 50 160
4 8396289 - 1 1 - - - 1 1 1 - - RE3 350/50 160
5 8355854 2 RES, 10 4000/4000 250
6 8283943 2 2 2 2 2 2 2 2 2 2 - - RE6,7 5/8/8 400
7 8363014 1 1 RE11 5000 25
7 8399938 1 1 1 1 - - RE11 4.8 400
8 8313717 . 3 3 . . RE11,12,13 2500 25

JANUARY, 1974 23 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


Ref. Part
No. Number Number Required Description
A B C D E F G H J K L M PANEL ASSEMBLY ...Resistor
Resistor Ratings
Symbol No. Ohms Watts
9 8239505 1 1 1 RE12 100 25
10 8332380 1 1 1 1 1 1 1 1 RE13.47 25 50
11 8225410 1 1 1 RE14 300/300/300 200
11 8404810 1 1 RE14 1200/1200/1200 160
12 8412723 1 RE15 500/200 50
12 8411774 1 RE15 400/400 50
12 8410144 1 1 RE15 200/200 50
12 8364837 - - - - - 1 1 - - RE15 200/500 50
12 8379272 1 RE15 200/250 50
13 8339672 2 - 1 1 - - - - - - RE16,18 2000/3000/2000 160
13 8431464 1 RE16 2500/2500/2000 200
13 8367392 1 RE16 3000/3000 160
13 8410145 1 RE16 3500/2000/2000 200
13 8419896 1 RE16 3000/3000/3000 200
13 8404809 1 RE16 1200/4000 160
13 8356681 1 RE16 3000/3000/3000 160
13 8416106 1 RE16 2000/1500/1500 160
14 8332061 1 1 1 1 - - RE17 6000/3000/2000 160
14 8391139 1 m _ m m
RE17 10,000/10,000 160
14 8356680 1 RE17 7500/7500 160
14 8410143 1 1 RE17 4000/3000/4000 160
14 8367254 1 RE17 3000/4000/4000 160
14 8371162 1 RE17 4000/4000/4000 160
14 8416107 1 RE17 8000/12,000 160
15 8216666 1 RE18 15,000/15,000 160
15 8410146 1 1 - 1 • - RE18 10,000 160
15 8416763 1 RE18 1000/3000/3000 160
15 8404808 1 RE18 10,000/7500 160
16 8237095 1 1 1 1 RE19 10,000/20,000 160
16 8299047 - 1 1 - - - - RE19 250 50
17 8349883 1 RE20 300 50
17 8416764 1 RE20 10,000/3000/3000 160
18 8364980 1 RE21 250/250 50
19 8232293 1 RE22 750 50
20 8293402 1 1 RE23.24 35/35 100
21 8291336 1 RE28 8/8/8 400
22 8390224 1 RE29 10,000 160
22 8392270 2 RE29.30 40/50/50 375
23 8255415 2 2 RE40,41 115/115/115 200
24 8265653 I 1 RE42 115/115 200
25 8236886 1 1 RE43 10,000 160
26 8331627 1 1 RE44 10,000/15,000 160
27 8340580 1 1 RE45 250/60/100 100
28 8161181 1 1 RE46 500 50
29 8394789 1 1 RE61 10/10 375
30 8323375 1 1 - 1 1 1 1 1 - - CAPACITOR .. CA13 5 MFD
31 8394395 1 1 1 CAPACITOR .. CA 14,20,29 20 MFD
32 8158951 3 2 2 3 3 2 2 1 1 1 RECTIFIER .. CR17,18,27 ,28,29,'»
33 8374108 1 1 1 1 SLIDER .. Resistor - Appl. to R<if. Nos. 13,25
34 8357162 1 1 1 BRACKET .. Appl. to Ref. No. 0
35 8366569 1 BRACKET .. Appl. to Ref. No. ] 0
36 8394405 - 1 1 - - - . 1 1 1 . BRACKET .. Appl. to Ref. No. :51

D3245 24
JANUARY, 1974
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. D3245


Instant Detection and Correction (IDAC) Wheel Slip Control Panel Assemblies
GP39,GP40,SD39,SD40,SDL39,SDP40,F45 and FP45 Locomotives

Ref. No. 1
PLATE C3245-15
Ref. Part Number
No. Number Required Description Locomotive Application
* 1 8425069 A . . . . PANEL ASY. .. Wheel slip - "IDAC" GP39
* 1 8397694 - B - - - PANEL ASY. .. Wheel slip - "IDAC" GP40
* 1 8409630 - - C - - PANEL ASY. .. Wheel slip - "IDAC" SD39,SDL39
1 8399688 - - - D - PANEL ASY. .. Wheel slip - "IDAC" F45,FP45,SD40,SD45,SDP45
* 1 8418515 - - - - E PANEL ASY. .. Wheel slip - "IDAC" SD40,SDP40
2 8393695 1 1. 1 1 PANEL .. Equipment mounting - 28-3/4 x 21
2 8409629 - -1 - - PANEL .. Equipment mounting - 28-3/4 x 21
3 8363168 1 11 1 1 RELAY .. Wheel light - WL - See Parts List 5440
4 8454412 2 23 2 2 RELAY .. Wheel slip - WS 13, 14,24,25 ,36 -Repl. 8384547 -See P.L. 5394
5 8276598 1 11 1 - RELAY .. Time delay sanding - TDS - See Parts List 5352
5 8416837 - -
- - 1 TIMER .. Time delay sanding - TDS
6 8393732 1 11 1 1 RESISTOR .. RE63 - 35 Ohms - 160 Watt
7 8392344 2 2 3 3 3 RESISTOR .. RE66,67,68 - 400 Ohms - 25 Watt
8 8363041 1 1 1 1 1 BRACKET .. Resistor mounting
* 9 8425293 1 . . . . CABLE ASSEMBLY
* 9 8398724 . 1 . . . CABLE ASSEMBLY
* 9 8409627 . . 1 . . CABLE ASSEMBLY
* 9 8399903 . . - 1 . CABLE ASSEMBLY
* 9 8418534 . . . . 1 CABLE ASSEMBLY
*10 8283763 As Required CABLE .. 14 AWG. - SRG-D insl. - 100 ft. roll - 12 ft. req'd.
*11 8433432 As Required CABLE .. 14 AWG. - EPR insl. - 500 ft. roll
*12 8250906 As Required TERMINAL .. Insl. female faston tab - Blue
*13 8333192 As Required TERMINAL .. Non-Insl. female faston tab
14 8397747 1 PANEL ASY. .. Wheel slip control - "IDAC" - See P.L. 3286
15 8398253 2 LAMP .. Slide contact base - 48 Volt - .053 Amp.
16 8398252 2 SOCKET .. Lamp - Includes mounting clip
17 8398251 1 LENS .. Green profax
18 8398250 1 LENS .. Red profax
*19 8398056 2 RHEOSTAT .. Lamp - 500 Ohms - 12.5 Watts
*20 8398081 2 LOCK .. Rheostat shaft - 1/4-32 hex.
21 8398249 1 SWITCH .. Push button
*22 8344981 A.R. PLUG .. Plastic - No. 10

JANUARY, 1974 25 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Wheel Slip Panel Assembly
GP40,SD40,SD45,SDP40 and SDP45 Locomotives
13

Ref. No. 3
PLATE B3245-16
Ref. Part Number Locomotive
No. Number Required Description Application
* 1 8363968 1 - - PANEL ASSEMBLY .. Wheel slip GP40
* 2 8367279 - 1 - PANEL ASSEMBLY .. Wheel slip SD40.SDP40
3 8366040 - - 1 PANEL ASSEMBLY .. Wheel slip SD45.SDP45
4 8366960 1 _ . PANEL .. Equipment mounting - 11 Ga. x 18-1/4 x 26-1/2 in.
4 8364018 - 1 1 PANEL .. Equipment mounting - 11 Ga. x 18-1/4 x 26-1/2 in.
5 8363820 3 3 3 BOARD .. Nylon terminal - 10 point
6 8364088 2 3 3 BRACKET .. Terminal board mounting
7 8454412 2 2 2 RELAY .. Wheel slip - WS13,14,24,36 - Repl. 8222035 -See P.L. 5394
8 8291023 2 2 2 RELAY .. Wheel slip - Wheel creep
9 8363167 2 2 2 RECTIFIER .. CR61.CR62 - 2 single full wave bridge
10 8375540 1 . . RECTIFIER .. CR63
11 8375539 - 1 1 RECTIFIER .. CR63
*12 8322518 2 2 _
RESISTOR .. RE61,RE66 - 100/1500/1500 Ohm - 200 Watt
13 8367080 - . 1 RESISTOR .. RE61 - 1500/1500 Ohm - 275 Watt
14 8368352 1 1 1 RESISTOR .. RE62 - 2000/35 Ohm - 50 Watt
15 8293402 2 2 2 RESISTOR .. RE63JRE64 - 35/35 Ohm - 100 Watt
16 8381804 1 1 1 RESISTOR .. RE65 - 200/100 Ohm - 50 Watt
17 8367079 - - 2 RESISTOR .. RE66,RE67 - 100/1500 Ohm - 275 Watt
*18 8283763 As Requ ired CABLE .. 14 AWG. - SRG-D insl. - 100 ft. - 13 ft. required
*19 8433432 As Required CABLE .. 14 AWG. - EPR thin - 500 ft. - 15 ftjeq.
*20 8433434 As Required CABLE .. 14 AWG. - EPR insl. - 500 ft. - 13 ft.req.
*21 8250906 35 30 30 TERMINAL .. Insul. fern, fasten tab - No. 14 AWG. - Blue
*22 8272337 20 20 25 TERMINAL .. Insul. fem. fasten tab - No. 14 AWG. - Yellow
*23 8333192 20 20 25 TERMINAL .. Non-Insul. faston tab - No. 14 AWG.

D3245 26 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Auxiliary Control Panel Assemblies
GP38.SD38 and SDP38 Locomotives

Ref. No. 1 Ref. No. 8


PLATE C3245-17
Ref. Part No.
No. Number Req. Description
1 8402767 1 . PANEL ASSEMBLY .. Auxiliary control - GP38,SD38 locomotives
2 8402765 1 - PANEL .. Equipment mounting
3 8397747 1 - PANEL ASY. .. Wheel slip - "IDAC" - See Page 25
4 8402702 1 . PANEL ASY. .. Transistor switch - QS
5 8393732 1 . RESISTOR .. Tube - RE63 - 35 Ohms - 160 Watt
6 8357415 1 . RELAY .. Wheel light - WL - See Parts List 5440
1 8375607 1 - RECTIFIER .. Selenium - CR43
8 8372141 . 1 PANEL ASSEMBLY .. Auxiliary control - GP38,SD38,SDP38 locomotives
9 8372142 - 1 PANEL .. Equipment mounting
10 8188947 . 2 RELAY .. A and C valve - AVR, CVR - See Parts List 5345
11 8363270 1 RELAY .. B valve - BVR . Q p t , . t , .,,
12 8262004 - 1 RELAY .. Sequence control - SCC 1 See Parts List 5432
13 9419642 2 . SCREW .. Tapping - 6-32 x 1/2 hex. washer head
14 9419644 2 - SCREW .. Tapping - 10-24 x 1/2 hex. washer head
15 9419646 4 8 SCREW .. Tapping - 1/4-20 x 5/8 hex. washer head
16 9419874 7 SCREW .. Tapping - 1/4-20 x 3/4 hex. washer head - Formerly 9419875
*17 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. - 49 ft. req.
*18 8433434 A.R. CABLE .. 14 AWG. - EPR insl. - 500 ft. - 12 ft. req.
•19 8433436 A.R. CABLE .. 8 AWG. - EPR insl. - 500 ft. - 6 ft. req.
*20 8250906 28 TERMINAL .. Insl. fem. fasten tab - Blue
*21 8210498 11 LUG .. Insl. crimp type - No. 10 stud hole - Blue
*->2 8123281 9 LUG .. Insl. crimp type - No. 10 stud hole - Yellow
•23 8123282 3 LUG .. Insl. crimp type - 1/4 stud hole - Yellow
*24 8130627 1 LUG .. Non-Insl. crimp type - No. 10 stud hole
*25 8126872 3 LUG .. Non-Insl. crimp type - 1/4 stud hole

;IEVISED AUGUST, 1987


27 D3245
JANUARY, 1974
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Auxiliary Control Panel Assemblies
SD40,SD45,SDP40,SDP45,F45 and FP45 Locomotives

No. 2

PLATE C3245-18
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8366079 1 - PANEL ASSEMBLY .. Auxiliary control SD40.SDP40
2 8366078 - 1 PANEL ASSEMBLY .. Auxiliary control SD45,SDP45JF45i?P45
3 8366080 1 1 PANEL .. Equipment mounting - 24 x 12 x 11 Ga.
4 8397306 2 1 RECTIFIER .. CR22.31
5 8403348 2 - RECTIFIER .. CR24,29
6 8333132 2 3 RECTIFIER .. CR2 1,30,37
7 8365457 1 . RECTIFIER .. CR36
8 8365750 1 1 RECTIFIER .. CR23
9 8403349 2 9 RECTIFIER .. CR20,24,25,26>27>29,34)36
10 8375539 5 4 RECTIFIER .. CR28,32,35,38,39
11 8276617 1 . RECTIFIER .. CR30
12 8239506 5 5 RESISTOR .. RE20,21,22,23 ,24
13 8363059 1 1 RESISTOR .. RE29
14 8363041 1 1 BRACKET .. Resistor mounting
15 8335911 1 1 CAPACITOR .. CA24
16 8311501 1 1 CAPACITOR .. CA22
17 8225149 3 2 CAPACITOR .. CA21, 23,29
18 8226342 1 2 CAPACITOR .. CA20,CA21
19 8276560 10 10 TAB .. Fasten terminal connection
20 8366232 1 1 BRACKET .. Capacitor mounting - Formerly 8363042
21 9419642 50 54 SCREW .. Tapping - 6-32 x 1/2 hex. washer head
22 9419643 28 28 SCREW .. Tapping - 8-32 x 1/2 hex. washer head
23 9419644 8 8 SCREW .. Tapping - 10-24 x 1/2 hex. washer head

D3245 28 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL' CABINET
Transition Sequence Test Panel Assemblies
GP38,SD38,SD39,SD40,SD45,SDP38,SDL39,SDP40,SDP45,F45 and FP45 Locomotives

-II H6 rll r6
TRANSITION
/ SEQUENCE TEST £ANE\.

<® NORMAL

/ / % ! MANUAL
01 SEQUENCE
1
> . " TEST
MANUAL
01 BACK
^^ © TRANS.

o '
Ref. No. I
17-v 14^ 15-

7- 13-
Ref. No. 3
PLATE B3245-19
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8363238 1 - - PANEL ASY. .. Transition sequence test GP38,GP40JSD38,SDP38
*2 8411974 - 1 - PANEL ASY. .. Transition sequence test SD39,SDL39
3 8392490 - - 1 PANEL ASY. .. Transition sequence test SD40,SD45,SDP40,SDP45,
F45JFP45
4 8363228 1 - - PLATE .. Equipment mounting
5 8392488 - 1 1 PLATE .. Equipment mounting
6 8170335 2 2 2 SWITCH .. Push button - Forward and backward transition
7 8314947 1 1 1 SWITCH .. Rotary snap - Sequence test - 8 pole - 2 position
8 159920 4 4 4 SCREW .. Machine - 10-24 x 1/2 pan head - Cross recess
9 121801 4 4 4 WASHER .. Lock - No. int. tooth
10 120391 4 4 4 WASHER .. Plain - No. 10
11 8365925 2 2 2 RESISTOR .. Tube - 750 Ohm - 50 Watt
12 8342706 - - 1 RESISTOR .. Adj. tube - 10,000 Ohm - 50 Watt
13 8363473 - - 1 RHEOSTAT .. Slotted shaft - 10,000 Ohm - 25 Watt
14 8392489 . - 1 GUARD .. Rheostat mounting
15 8322949 - - 2 BOLT .. Guard mounting - 1/4-20 x 1/2 hex. head - Drilled
16 8363227 1 - - BRACKET .. Resistor mounting - Welded to plate - Ref. No. 3
17 8362933 1 1 1 PLATE .. Name - Pressure sensitive label
+*18 8315714 2 2 2 JACK .. Sequence test - Negative - Positive
*19 132124 4 4 4 SCREW .. Machine - 10-32 x 3/4 fil. head
*20 120391 4 4 4 WASHER .. Plain - No. 10
*21 8035122 4 4 4 NUT .. Lock - 10-32 hex.
+*22 8362720 1 1 1 PLATE .. Name - Pressure sensitive label

JANUARY, 1974 29 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
AR10 Generator Diode Protection Panel Assembly
GP39,GP40,SD40,SD45,SDP40,SDP45,F45 and FP45 Locomotives

Ref. No. 1
PLATE B3245-20
Ref. Part No.
No. Number Req. Description
1 8424933 1 PANEL ASSEMBLY .. AR10 generator diode protection
2 8424934 1 PANEL .. Equipment mounting
3 8466025 2 CAPACITOR .. CA88.CA99 -310 MFD. -150 W.V.D.C. - Formerly 8226342
4 8239506 2 RESISTOR .. RE88,RE99
5 8375607 2 RECTIFIER .. CR88,CR99
6 8247048 1 BRACKET .. Capacitor mounting
7 8276560 4 TAB .. Connection
8 9419644 3 SCREW .. Capacitor mounting - 10-24 x 1/2 washer hex. head
9 9419642 4 SCREW .. Rectifier mounting - 6-32 x 1/2 washer hex. head
* 9A 8435389 2 INSULATOR .. Capacitor - 4 x 1 x 1/4 in. thick
*10 9419644 4 SCREW .. Panel mounting - 10-24 x 1/2 washer hex. head
*11 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. roll - 30 ft. required
*12 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft. roll - 10 ft. required
*13 8333192 10 TERMINAL .. Non-Insulated female faston
*14 8250906 16 TERMINAL .. Insulated female faston - Blue

D3245 30 JANUARY, 1974


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
Annunciator Panel Assembly
GP39 and GP40 Locomotives
PLATE B3245-21
Ref. Part No.
No. Number Req. Description

1 8423235 1 PANEL ASSEMBLY .. Annunciator


2 8422325 7 BOARD ASSEMBLY .. Light and relay
3 8398252 14 SOCKET Lamp
4 8421904 7 CLAMP Socket mounting
5 9428359 14 EYELET Clamp mounting
6 8422300 7 SPACER .. Insulating - 11/16 x 7/16 x 1/16 in. thick - Epoxy laminate
7 8421862 7 RELAY .. Magnetic latch - Contacts S.P. - D.T. - Coil resistance 1920 Ohms
8 8305783 14 RESISTOR RE1.RE2 - 2200 Ohms - 2 Watts
9 8432787 14 RESISTOR .. RE3.RE4 - 3500 Ohms - 2 Watts
10 8373329 14 DIODE .. Dl, D2 -. 800 V. PK
11 8422036 7 PLUG .. 5 Point - 1.560 x .270 x .140
12 8422015 14 BRACKET .. Side mounting
13 8422349 7 BOARD .. Printed circuit
*14 8408649 A.R. CABLE .. No.20 AWG.- Yellow teflon insul.- Sold per ft.(l-l/2 in.req'd.per board)
15 8421182 14 LAMP .. Indicator - 48 Volts - 2.5 Watts
16 8419096 2 SWITCH .. Push button - DP. - D.T. - Momentary contacts 2 N.O. - 2 N.C.
17 8423402 1 PLATE .. Name "Test and Reset"
18 8423340 1 PLATE .. Name "Reset and Test Switches Inside"
19 8423275 1 PLATE .. Name "Electrical and Mech. System"
20 8423311 1 BOARD ASSEMBLY .. Circuit - 8-1/2 x 4-5/32 in.
*21 8422166 7 RECEPTACLE .. 12 Point - Includes guide pins
*22 8422205 14 BRACKET .. Up-Right
23 8339983 12 TAB .. Terminal - "U" Two wire - .130 stud hole dia
*24 8383119 10 EYELET .. Tab mounting - 1/8 x 3/16 in. long - Brass
*25 9428360 1 EYELET .. Tab mounting - 1/8 x 7/32 in. long - Brass
26 8423594 1 INSULATION .. Fiber - 7-1/2 x 31/32 x 1/16 in. thick
27 8422081 2 GUIDE .. Strip - 5-11/32 x 2 x .156 - (Glass filled)
28 8423386 1 COVER ASSEMBLY .. Panel - 6-3/16 x 4-29/32 x 16 Ga.
*29 8273655 A.R. SEAL .. Rubber - 1/2 x 1/8 in. thick - Sold per foot
*30 8178639 A.R. CEMENT .. Seal mounting - Sold per 1 pint can
31 8423385 1 COVER ASSEMBLY .. Switch - 3-7/8 x 1-29/32 x 16 Ga.
32 8060171 1 HINGE .. 1-3/8 wide x 1-1/2 in. long
33 8424383 1 STRIP .. Plate - Hinge support - 1-7/8 x 1 x 16 Ga.
34 8423387 1 CHANNEL .. Cover support - Left side
35 8423388 1 CHANNEL .. Cover and lamp socket - Right side
36 8423390 1 CHANNEL .. Cover support - Upper
37 8423389 1 CHANNEL .. Cover support - Lower
38 132705 28 SCREW .. Machine - 6-32 x 1/2 Rnd. Head
39 8035119 28 NUT .. Lock - 6-32 Hex.
40 131014 18 WASHER .. Plain - No. 6
41 8453256 A.R. COMPOUND .. Silicon rubber - Sold per 5 oz. tube - Repl. 8306837
*42 8376066 A.R. COATING .. Acrylic spray - Sold per 1 pint can
*43 8433432 A.R. CABLE .. No. 14 AWG. - EPR. Insul - 500 ft. roll (12 in. required)
*44 8272337 4 TERMINAL .. Insulated female fasten tab • Yellow

JANUARY, 1974 31 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET

33 ELECTRICAL SYSTEM MECHANICAL SYS. *

20

Ref. No. 1

Ref. No. 2
PLATE B3245-21

D3245 32 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. D3245


Dynamic Brake and Warning Panel Assemblies
GP38,GP39,GP40,SD38,SD40,SD45,SDP38,SDP40,SDP45 and FP45 Locomotives

18

Ref. No. 1 Ref. No. 3 Ref. No. 26


PLATE B3245-22
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8364202 A . _ PANEL ASY. .. Dynamic brake GP39.GP40
* 2 8366057 - B - PANEL ASY. .. Dynamic brake SD39,40,45-SDP40,45-FP45
3 8364238 - - C PANEL ASY. .. Brake warning GP39,40-SD39,40,45-SDP40,45-FP45
4 8364201 1 1 1 PANEL .. Equipment mounting - 13-1/8 x 4-15/16 x 11 Ga.
5 8404532 1 1 - RELAY .. Dynamic brake - DBR
6 8331302 - - 1 RELAY .. Brake warning auxiliary - BWA
7 8357415 - - 1 RELAY .. Brake warning - BWR - See Parts List 5440
8 8336365 1 1 1 RESISTOR .. RE41.44 - 15,000 Ohms - 25 Watt
9 8336373 1 1 1 RESISTOR .. RE42,45 - 3500 Ohms - 25 Watt
10 8252712 1 - 1 RESISTOR .. RE43,46 - 500 Ohms - 25 Watt
*11 8366058 . 1 . RESISTOR .. RE43 - 500 Ohms - 50 Watt
12 8357162 1 1 1 BRACKET .. Resistor mounting
13 8228114 1 1 1 RHEOSTAT .. RH10,11 - 500 Ohms - 75 Watt
14 8356771 1 1 1 BRACKET .. Rheostat mounting
15 8332029 1 1 - CAPACITOR .. CA41 - 50 MFD
16 8168456 1 1 - CLAMP .. Insulated - Capacitor mounting
17 8375386 1 1 - ANGLE .. Clamp support
18 8363439 1 1 1 RECTIFIER .. CR45.46
19 8331020 1 1 1 ZENER ASSEMBLY .. Z1,Z3
20 8363820 1 1 1 BOARD .. Nylon terminal - 10 point
21 8364088 1 1 1 BRACKET .. Board mounting
*22 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. roll - 6 ft. required
*23 8283763 A.R. CABLE .. 14 AWG. - SRG-D - 100 ft. roll - 5 ft. required
*24 8333192 A.R. TERMINAL .. Non-Insulated female fasten
*25 8250906 A.R. TERMINAL .. Insulated female faston - Blue
26 8366630 1 PANEL ASY. .. Dynamic brake - GP38,SD38,SDP38
27 8366629 1 PANEL .. Equipment mounting - 20-1/4 x 13-3/8 x 11 Ga.
28 8305972 1 REGULATOR .. Dynamic brake limiting - See Parts List 4508
29 8357415 1 RELAY .. General purpose - BFA - See Parts List 5440
30 8357418 1 RELAY .. General purpose - BR - See Parts List 5442
31 8157086 1 RELAY .. General purpose - SFT - See Parts List 5345
32 8327263 1 RELAY .. Micropositioner - LRP
33 8277235 1 RELAY .. Voltage sensitive - BWR
34 8324877 1 ZENER ASSEMBLY .. Z49

JANUARY, 1974 33 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245 ELECTRICAL CONTROL CABINET


Dynamic Brake Extended Range Control Panel Assemblies
SD39,SD40,SD45,SDP40,SDP45 and FP45 Locomotives
r-IO HI HO H2 r'6 H5 20-

- I

TOP
BPR

18 4
Ref No 2

PLATE A3245-23
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8366463 1 . PANEL ASY. .. D.B. Extended range SD39,SD40,SDP40JFP45
2 8366411 - 1 PANEL ASY. .. D.B. Extended range - 3 step SD39,SD45,SDP45
3 8366458 1 - PANEL .. Equipment mounting
4 8366410 - 1 PANEL .. Equipment mounting
5 8327263 3 1 RELAY .. Micropositioner - LORJRRJDRR^PR
6 8276598 - 1 RELAY .. Time delay - TOP
7 8366549 1 - RESISTOR ASY. .. RE35 - 250/100/100 Ohms - 50 Watt
8 8348051 - 1 RESISTOR ASY. .. RE36 - 50/100 Ohms - 50 Watt
9 8313717 3 - RESISTOR .. Tube - RE47,RE48,RE49 - 2500 Ohms - 25 Watt
10 8318071 2 - RHEOSTAT .. Slotted shaft - RH9,RH13 - 150 Ohms - 50 Watt
11 8350650 1 - RHEOSTAT .. Slotted shaft - RH12 - 300 Ohms - 50 Watt
12 8331126 1 . RHEOSTAT .. Slotted shaft - RH14 - 100 Ohms - 50 Watt
13 8363820 2 1 BOARD .. Nylon terminal - 10 point - TB65,TB65A,TB66A
14 8301283 3 - CAPACITOR .. 4.0 MFD - 200 VJXC. - CA47,CA48,CA49
15 8357162 1 - BRACKET .. Resistor mounting
16 8390971 1 - BRACKET .. Rheostat mounting
17 8364088 2 1 BRACKET .. Terminal board mounting
18 8356666 1 - BRACKET .. Capacitor mounting
19 8390970 1 . GUARD .. Rheostat
20 8178412 1 1 RECTIFIER .. Selenium - CR42
21 8363167 1 - RECTIFIER .. 2 single phase full wave bridge - CR6
22 8234831 2 - TRANSFORMER .. Current - T6,T7
*23 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft. roll - 19 ft. required
*24 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. - 19ft.req.
*25 8433434 A.R. - CABLE .. 14 AWG. - EPR insl. - 500 ft. - Sft.req.
*26 8250906 45 28 TERMINAL .. Insl. fern, faston tab - Blue
*27 8272337 8 . TERMINAL .. Insl. fern, faston tab - Yellow
*28 8333192 27 6 TERMINAL .. Non-Insl. fern, faston tab
*29 8210498 6 - LUG .. Insl. crimp type - No. 10 stud hole

D3245 34 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
No. 2 Control Cabinet
SD40,SD45,SDP40,SDP45 and FP45 Locomotives
PLATE A3245-24
Ref. Part Number Locomotive
No. Number Required Description Application
* 1 8399591 1 - - - - CABINET . . No. 2 electrical control FP45
* 2 8361063 - 1 - - - CABINET . . No. 2 electrical control SD40
* 3 8373765 - - 1 - - CABINET . . No. 2 electrical control SDP40
* 4 8365200 - - - 1 - CABINET . . No. 2 electrical control SD45
* 5 8388190 - - - - 1 CABINET . . No. 2 electrical control SDP45
6 8399603 1 - - - - FRAME ASSEMBLY . . Equipment mounting - Includes doors
7 8361064 - 1 - 1 - FRAME ASSEMBLY . . Equipment mounting - Includes doors
8 8373630 - - 1 - 1 FRAME ASSEMBLY . . Equipment mounting - Includes doors
*9 8004701 - - 1 - 1 SWITCH . . Engine room light
"10 8094886 - - 1 - 1 LAMP . . Medium screw base - 50 Watt - 75 Volts
*ll 8332374 - - 1 - 1 RECEPTACLE . . Lamp grip - Medium screw base
"12 8273218 - - 1 - 1 FITTING . . Receptacle body
*13 8004613 - - 1 - 1 GLOBE . . Clear glass
*14 8047227 - - 1 - 1 GUARD . . Open type globe
15 8373778 3 - - 3 3 RESISTOR .. Motor field shunting - FS4,FS5,FSb
16 8356070 - 3 3 - - RESISTOR . . Motor field shunting - FS4,FS5,FS6
17 8365513 3 - - 3 3 CONTACTOR .. Motor field shunting - FS1B,FS2B,FS3B
18 8345137 - 3 3 - - CONTACTOR .. Motor field shunting - FS1B,FS2B,FS3B
19 8348316 3 3 3 3 3 BAR ASY. . . Insulated bus - 9-1/2 in. mounting center
20 8399648 3 - - - - CONTACTOR .. Power - P2,P5,S25
21 8355672 - 3 3 3 3 CONTACTOR .. Power - P2,P5,S25
22 8374683 1 1 1 1 1 BAR . . Copper bus - Upper conn. - 6-3/4 x 2 x 1/4 in.
23 8361745 1 1 1 1 1 BAR . . Aluminum bus - Lower conn. - 6-3/4 x 2-1/4 x 1/4 in.
24 8341261 3 3 3 3 3 SWITCH . . Magnetic reverser - RVR4,RVR5,RVR6
25 8333316 3 3 3 3 3 BAR . . Al. bus - Upper conn. - 10-3/4 x 2-5/16 x 1-1/2 x 1/2 in.
26 8333315 3 3 3 3 3 BAR .. Al.bus - Lower conn. - 10-3/4x1-9/16 x 1-1/2x1/2 in.
27 8284597 1 1 1 1 1 RELAY . . Wheel slip - WS25
28 8398604 1 1 1 1 1 RESISTOR ASY. . . RE91 - 2 tubes @ 2000 Ohms - 300 Watts
29 8365750 1 1 1 1 1 RECTIFIER . . Control - CR91
30 8353921 1 1 1 1 1 BOARD . . Terminal - 20 pnt. - Screw conn.
*31 8277744 1 1 1 1 1 BOARD . . Terminal - 20 pnt. - Faston tab conn.
32 8292938 2 2 2 2 2 BOARD . . Terminal - 24 pnt. - Faston tab conn.
33 8361752 1 1 1 1 1 PANEL ASSEMBLY . . Generator shunt
*34 8166593 1 1 1 1 1 PANEL . . Equipment mtg. - 10 x 4 x 1 in. - Phenolic
*35 8050255 4 4 4 4 4 BOLT .. Terminal - 1/2-13 x 4 hex. head
*36 120238 4 4 4 4 4 NUT .. Jam - 1/2-13 hex.
*37 120396 4 4 4 4 4 WASHER . . Plain - 1/2
*38 120384 4 4 4 4 4 WASHER . . Lock - 1/2
*39 178591 4 4 4 4 4 WASHER . . Lock - 1/2 internal tooth
*40 8166594 1 1 1 1 1 INSULATION . . Panel mtg. - 10 x 4 x 1/16 in. - Fiber
41 8408278 1 1 1 1 1 BAR . . Cop. bus - Gen. shunt - 13-3/4 x 3 x 3/8 in.
42 8358473 8 8 8 8 8 WASHER . . Plain - 1/2 L D. x 1-1/2 O. D. x 1/4 in. thick
43 8032761 8 8 8 8 8 NUT . . Lock - 1/2-13 hex.
44 8114455 1 1 1 1 1 INSULATION . . Board mounting - 13-3/4 x 2-3/4 x 1/16 in.

18230 8366609 8366343

JANUARY, 1974 35 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
No. 2 Control Cabinet
Dynamic Brake and Extended Range Dynamic Brake Equipment
Ref. Part No.
No. Number Req. Description
CABINET .. No. 2 electrical control - SD40,SD45,SDP40,SDP45,FP45
For Dynamic Brake an
For and Extended Range Dynamic Brake the following components are applicable to
the No. 2 Electrical C mtrol Cabinet.
45 8399648 1 CONTACTOR .. Power - B - See Parts List 5424
46 8328962 3 SWITCH .. Magnetic - B6,B56,M45 - See Parts List 5426
*47 8352898 1 BAR .. Al. bus - Upper conn. - 3-3/4 x 2-1/4 x 3/8 in.
*48 8364318 3 BAR .. Al. bus - Lower conn. - 6-5/8 x 2-1/4 x 3/8 in.
*49 8367254 il RESISTOR ASY. .. RE92 - 3000/4000/4000 Ohm
50 8411512 1 RELAY .. Open circuit protection - OCP - Repl. 8267987 - See P.L. 5450
51 8348686 2 BAR ASSEMBLY .. Insulated bus - Straight - 9 in. long
52 8348687 1 BAR ASSEMBLY .. Insulated bus - "U" type - 9-3/4 in. long
*53 8247171 2 INSULATION .. Lower fiber -4x1-1/2x1/16 (2) 3/8 dia. holes
*54 8247172 2 INSULATION .. Upper fiber -4x1-1/2x1/16 (1) 5/16 dia. hole
*55 8247177 1 BLOCK .. Phenolic spacer - 4 x 2-11/16 x 1 in.
*56 8247178 1 BLOCK .. Phenolic spacer - 4 x 2-7/8 x 1 in.
*57 8348684 1 PAD .. Phenolic - 1-1/2 x 1/2 x 1/2 (1) 5/16 dia. hole
*58 8348685 1 SPACER .. Phenolic - 5-1/4 x 1/2 x 5/16 (2) 5/16 dia. holes
*59 180126 8 BOLT .. Bus bar mounting - 3/8-16 x 1-1/2 hex. head
*60 120394 16 WASHER .. Plain - 3/8
*61 8035146 8 NUT .. Lock - 3/8-16 hex.
*62 181583 2 BOLT .. Relay mounting - 1/4-28 x 1-3/4 hex. head
*63 6532324 2 NUT .. Spline - 1/4-28
*64 8283763 A. R. CABLE .. 14 AWG - SRG-D insl. - 100 ft. - 10 ft. required
*65 8433432 A . R . CABLE .. 14 AWG - EPR thin - 500 ft. - 20 ft. required
*66 8433434 A. R. CABLE .. 14 AWG - EPR insl. - 500 ft. - 10 ft. required
*67 8250906 12 TERMINAL .. Insulated fasten tab - Blue
*68 8272337 3 TERMINAL .. Insulated fasten tab - Yellow
*69 8123282 1 LUG .. Insulated crimp type - Yellow - 1/4 stud hole
*70 8433443 A.R. CABLE .. 1100/24 - EPR insl. - 100 ft. - 98 ft. required
*71 8354775 1 LUG .. Terminal - 1100/24 - (2) 13/32 - 11/16 center stud holes
*72 8127951 1 LUG .. Terminal - 1100/24 - (2) 13/32 - 1-1/4 center stud holes
*73 8172766 2 LUG .. Terminal - 1100/24 - (2) 13/32 stud hole - 45°
*74 8138538 4 CONNECTOR .. 1100/24 cable - Bolted half - Brass
*75 273945 8 BOLT .. Connector - 3/8-24 x 1-1/4 hex. head - Stainless steel
*76 8099774 8 NUT .. Connector sleeve - 3/8-24 stainless steel
*77 8346635 1 CLAMP .. Cable mounting (3 cables) BR4,BB5,BR6
*78 8346636 1 INSULATION .. "U" type - 7-3/8 x 2 x 1/16 in. - Fiber
*79 6917832 1 INSULATION .. Straight - 7-3/8 x 2 x 1/16 in. - Fiber
*80 180124 2 BOLT .. Clamp mounting - 3/8-16 x 1-1/4 hex. head
*81 8035146 2 NUT .. Clamp mounting - 3/8-16 x 1-1/4 hex. head
*82 6917834 1 CLAMP .. Cable mounting (4 cables) A2B,BR4,BB5,BR6
*83 6917833 1 INSULATION .. "U" type - 7-3/8 x 2 x 1/16 in. - Fiber
*84 6917832 1 INSULATION .. Straight - 7-3/8 x 2 x 1/16 in. - Fiber
*85 180124 2 BOLT .. Clamp mounting - 3/8-16 x 1-1/4 hex. head
*86 8035146 2 NUT .. Clamp mounting - 3/8-16 x 1-1/4 hex. head

D3245 36 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET

No. 2 Control Cabinet


PLATE A3245-24

JANUARY, 1974 37 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
No. 2 Control Cabinet Frame Assembly
SD40,SD45,SDP40,SDP45 and FP45 Locomotives
PLATE A3245-25
Ref. Part Number Locomotive
No. Number Required Description Application
1 8399603 1 - - FRAME ASY. . . No. 2 elec. control cabinet FP45
2 8361064 - 1 - FRAME ASY. . . No. 2 elec. control cabinet SD40, SD45
3 8373630 - - 1 FRAME ASY. . . No. 2 elec. control cabinet SDP40, SDP45
4 8399600 1 - - FRAME ASSEMBLY.. Cabinet
5 8360636 - 1 - FRAME ASSEMBLY . . Cabinet
6 8373270 - - 1 FRAME ASSEMBLY.. Cabinet
7 8104619 - 1 - BUMPER ASSEMBLY.. Rubber
8 8104620 - 1 - CHANNEL . . Bumper mounting
9 8104599 - 2 - BUMPER . . Rubber
10 113989 - 4 - SCREW . . Rubber bumper mtg. - 1/4-20 x 5/8 flat head
11 8362104 2 2 1 SCREEN . . Cabinet - 48-1/2 x 17-1/4 x 11 ga.
*12 8373592 - - 1 COVER .. Cabinet - 48-1/2 x 17-1/4 x 11 ga.
The following door assemblies and name plates are applicable to Ref. Nos. 1 thru 3.
13 8362098 1 DOOR ASSEMBLY . . Cabinet
14 8362099 1 PLATE . . Door - 12-3/4 x 10-1/4 in.
15 6917713 2 HINGE .. Full surface - 3 x 1-5/8 in.
16 8158536 1 LATCH . . Clamp type - See Parts List 2543
17 157125 4 SCREW . . Machine - 10-32 x 5/8 oval head - Cross recess
18 8035122 4 NUT .. Lock - 10-32 hex.
19 8362095 2 DOOR ASSEMBLY . . Cabinet - Right and left side
20 8362096 2 PLATE . . Door - 42 x 11-3/8 in.
21 8362097 2 PLATE .. Door - 42 x 11-3/4 in.
22 6917713 6 HINGE . . Full surface - 3 x 1-5/8 in.
23 8184316 6 HINGE . . Full surface - 3 x 2 in.
24 8158536 4 LATCH . . Clamp type - See Parts List 2543
25 157125 16 SCREW . . Machine - 10-32 x 5/8 oval head - Cross recess
26 8035122 16 NUT .. Lock - 10-32 hex.
27 8331091 5 PLATE . . Name - Danger 600 Volts
28 145372 20 SCREW . . Drive - No. 4 x 1/4 rnd. head
29 9419646 78 SCREW .. Door and cover mtg. - 1/4-20 x 5/8 hex. washer head
30 8362100 1 1 1 COVER ASSEMBLY . . Cabinet - 21 x 20-7/8
31 8031902 2 2 2 HANDLE . . Cover
32 8379426 1 1 1 COVER . . Cabinet - 46-3/4 x 14-1/4
33 8362101 1 1 1 COVER .. Cabinet - 21-5/8 x 12-7/8
34 8362102 1 1 1 COVER . . Cabinet - 22-5/8 x 19-7/8
35 8362103 2 2 1 COVER . . Cabinet - 23-1/2 x 22-5/8
36 8373590 - - 1 COVER . . Cabinet - 23-1/2 x 22-5/8 - Incl. cutout or light switch
*37 8388590 - - 1 COVER ASSEMBLY . . Search test panel - SDP45 - See Page 40
*38 8184316 - - 2 HINGE . . Full surface - 3 x 2 in.
*39 8022838 - - 2 NUT . . Hand - Brass diamond knurl - Tapped at 3/8-16
*40 8141901 - - 2 RECEPTACLE . . Hand nut mounting
*41 8331091 - - 1 PLATE . . Name - Danger 600 Volts
*42 180121 - - 4 BOLT . . Hand nut mounting - 3/8-16 x 7/8 hex. head

D3245 38 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET

CT) (^ 00 N-OO <D in OJ — — r-- OJ(T)


CVJ CM CM ——— — — CM rO CM CM CMCM

-s-
7
-e- -e-

^O IOUJ O> 00 to
CM CM CMCM CM CM CM CM

in
to

No. 2 Control Cabinet Frame Assembly


PLATE A3245-25

JANUARY, 1974 39 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3245


ELECTRICAL CONTROL CABINET
No. 2 Control Cabinet Search Test Equipment
SDP45 Locomotive

-r'

PLATE A3245-26
Ref. Part No.
No. Number Req. Description
1 8388590 1 PANEL ASSEMBLY .. Search test - Incl. cable assembly
2 8388831 2 BRACKET .. Panel mounting - Welded to cabinet
3 132915 6 SCREW .. Panel mounting - 10-32 x 3/4 rnd. head
4 120391 6 WASHER .. Lock - No. 10
5 8035122 6 NUT .. Lock - 10-32 hex.
* 6 8368473 2 BOARD .. Terminal - 24 pnt. - Fasten tab conn.
* 7 132124 4 SCREW .. Board mounting - 10-32 x 3/4 fil. head
*8 146161 4 WASHER .. Plain - No. 10
* 9 121801 4 WASHER .. Lock - No. 10
*10 8388828 1 COVER ASSEMBLY .. Search test panel
11 8388829 1 COVER .. Upper - 22-5/8 x 13-3/4 - Incl. cutout for light switch
12 8388830 1 COVER .. Lower - 22-5/8 x 10
13 8184316 2 HINGE .. Full surface - 3 x 2 in.
14 8022838 2 NUT .. Hand - Brass diamond knurl - Tapped @ 3/8-16
15 8141901 2 RECEPTACLE .. Hand nut mounting
16 171342 2 SCREW .. Receptacle mounting - 6-32 x 1/4 rd. head - Tapping
17 138526 2 WASHER .. Lock - No. 6 internal tooth
18 8331091 1 PLATE .. Name - Danger 600 Volts
19 145372 4 SCREW .. Drive - No. 4 x 1/4 rnd. head
20 180121 2 BOLT .. Hand nut mounting - 3/8-16 x 7/8 hex. head
21 9419646 5 SCREW .. Cover mounting - 1/4-20 x 5/8 hex. washer head
22 8004701 1 SWITCH .. Engine room light
23 133491 2 SCREW .. Switch mtg. - 8-32 x 1/2 flat head
24 8035720 2 NUT .. Lock - 8-32 hex.
18329 8388827

D3245 4O JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

ELECTRICAL CONTROL CABINET P.L. No. D3245


No. 2 Control Cabinet Cable and Connections
(Not Illustrated)
Ref. Part No. Locomotive
No. Number Req. Description Application
1 . . . . 1 CABINET .. No. 2 electrical control | SD40,SD45,SDP40,SDP45,FP45
2 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft. roll - 1360 ft. required
3 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. roll - 20 ft. req.
4 8433434 A.R. CABLE .. 14 AWG. - EPR insl. - 500 ft. roll - 10 ft. req.
5 8282683 9 LUG .. Non-Insulated crimp type .18 I.D. - 1/4 stud hole
6 8301545 6 LUG .. Non-Insulated crimp type .21 I.D. - 3/8 stud hole
7 8333192 90 TERMINAL .. Non-Insulated fasten tab - No. 14 AWG.
8 8433440 A.R. CABLE .. 2/0 AWG. - EPR insl. - F42 ,5 2,62 414 1,5 1,60 - 100 ft. roll -
15 ft. required
9 8131372 6 LUG .. Terminal - 325/24 - 3/8 stud hole
10 8131373 6 LUG .. Terminal - 325/24 - 1/2 stud hole
11 8433441 A.R. CABLE .. 4/0 AWG. - EPR insl. - R42, 43 ,5 2, 5 3,6 2,63 - 100 ft. roll -
13 ft. required
12 8127956 6 LUG .. Terminal - 550/24 - (1) 17/32 stud hole
13 8127959 6 LUG .. Terminal - 550/24 - (2) 13/32 stud hole
14 8433442 A.R. CABLE .. 775/24 - EPR insl. - F41.51,61,FF41,51,61 - 100 ft. roll -
20 ft. required
15 8208136 6 LUG .. Terminal - 775/24 - (1) 17/32 stud hole
16 6917933 6 LUG .. Terminal - 775/24 - (2) 13/32 stud hole
17 8433444 A.R. CABLE .. 1325/24 - EPR insl. - A5AA5.F5,FF5,RV5A,RV6A - 100 ft. roll
36 ft. required
18 8163272 7 LUG .. Terminal - 1325/24
19 8163391 1 LUG .. Terminal - 1325/24
20 8160270 4 CONNECTOR .. 1325/24 cable - Bolted half - Brass
21 273945 8 BOLT .. Connector - 3/8-24 x 1-1/4 hex. head - Stainless steel
22 8099774 8 NUT .. Connector sleeve - 3/8-24 - Stainless steel
23 8421213 A.R. CABLE .. 1600/24 - EPR insl. - A22,GN14,22,36,RV4,5,6 - Sold per ft. -
20 ft. required
24 8345416 3 LUG .. Terminal - 1600/24 - (1) 9/16 stud hole
25 8354774 1 LUG .. Terminal - 1600/24 - (2) 13/32 - 11/16 center stud holes
26 8345417 4 LUG .. Terminal - 1600/24 - (2) 13/32 - 1-1/4 center stud holes
27 8345116 1 LUG .. Terminal - 1600/24 - (2) 13/32 stud holes - 30°
28 8345683 3 LUG .. Terminal - 1600/24 - (2) 13/32 stud holes - 45° upward
29 8347115 2 LUG .. Terminal - 1600/24 - (2) 13/32 stud holes - 45° downward
30 8361173 1 CLAMP .. Cable mounting - 6 cables - A4,A6,F4,FF4,FF6
31 8361755 1 INSULATION .. "U" type - 6-7/8 x 2 x 1/16 in. - Fiber
32 8257280 1 INSULATION .. Straight - 6-3/4 x 2 x 1/16 in. - Fiber
33 8365053 1 CLAMP ASY. .. Cable mtg.(8 cables) A2,A5,AAS,F5,FF5,GN6T)GS5T,RV3T
34 8176977 1 INSULATION .. "U" type - 8-1/4 x 2 x 1/16 in. - Fiber
35 8255420 2 INSULATION .. Straight - 8-1/4 x 2 x 1/16 in. - Fiber
Cable and connections required for interconnection of No. 2 to No. 1 Control Cabinet.
36 8433444 A.R. CABLE .. 1325/24 - EPR insl. - 100 ft.roll - 546 ft. req.
37 8163273 2 LUG .. Terminal - 1325/24 - (1) 17/32 stud hole
38 8354776 1 LUG .. Terminal - 1325/24 - (2) 13/32 - 11/16 center stud hole
39 8163272 2 LUG .. Terminal - 1325/24 - (2) 13/32 - 1-1/4 center stud hole
40 8163391 2 LUG .. Terminal - 1325/24 - (2) 13/32 stud holes - 30°
41 8188635 1 LUG .. Terminal - 1325/24 - (2) 13/32 stud holes - 45<> upward
42 6916825 4 LUG .. Terminal - 1325/24 - (2) 13/32 stud holes - 45° downward
43 8160270 9 CONNECTOR .. 1325/24 cable - Bolted hole - Brass
44 273945 18 BOLT .. Connector - 3/8-24 x 1-1/4 hex. head - Stainless steel
45 8099774 18 NUT .. Connector sleeve - 3/8-24 - Stainless steel
8389869 8389870 8389880

JANUARY, 1974 41 D3245


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. B3246


ELECTRICAL CABINET
Head End Lighting Equipment
(120 Volt DC)
GP40P Locomotive

Ref. No. 1
PLATE A3246-1
Ref. Part No.
No. Number Req. Description
1 8416237 1 CABINET ASSEMBLY .. Head end lighting equipment
* 2 8416184 1 CABINET ASSEMBLY .. Equipment mtg. - 20 x 16 x 6-5/8 x 16 Ga.
* 3 8416183 1 SCREEN .. Expanded metal - 7 x 5
4 8416185 3 PLATE .. Louver - 5-1/2 x 4-1/2 x 14 Ga.
5 9419644 12 SCREW .. Tapping - 10-24 x 1/2 Hex. washer head
6 8414878 1 REGULATOR .. Static voltage
7 120216 4 SCREW .. Regulator mounting
8 120391 4 WASHER .. Plain - No. 10
9 8035122 4 NUT .. Lock - 10-32 Hex.
10 8167500 1 AMMETER .. D.C. - 0 to 300 Amperes
11 8167242 1 VOLTMETER .. D.C. - 0 to 150 Volts
12 132764 6 SCREW .. Machine - 8-32 x 5/8 Rnd. head
13 8035120 6 NUT .. Lock - 8-32 Hex.
14 8240469 1 HOLDER.. Fuse
15 8004548 1 FUSE .. Ferrule contact - 30 Amp. - 250 Volts
16 132119 2 SCREW .. Machine - 10-32 x 5/8 Fil. head
17 8035122 2 NUT .. Lock - 10-32 Hex.
8416217 20914

NOVEMBER, 1977 B3246


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.B3246
ELECTRICAL CABINET
Ref. Part No.
No. Number Req. Description
- 8416237 - CABINET ASSEMBLY .. Head end lighting equipment
18 8059476 1 SHUNT .. Ammeter - 300 Amp. - 75 MV
19 180190 2 BOLT .. Shunt mounting - 1/2-13 x 3 Hex. Head
20 120396 8 WASHER .. Plain - 1/2
21 120384 2 WASHER .. Lock - 1/2
22 120238 4 NUT .. Jam - 1/2-13 Hex.
23 8032761 2 NUT .. Lock - 1/2-13 Hex.
24 8213818 1 PANEL .. Shunt mounting - 8 - 1 / 2 x 2 x 1 - Black asbestos
*25 8214053 1 INSULATION .. Panel mounting - 8-1/2 x 2 x 1/16 - Fiber
26 133053 2 SCREW .. Panel mounting - 1/4-20 x 1-1/4 Rnd. Head
27 120392 4 WASHER .. Plain - 1/4
28 120423 4 WASHER .. Lock - 1/4 Int. tooth
29 120375 2 NUT .. Machine - 1/4-20 hex.
30 8332591 1 BOARD ASY. .. Terminal - 4 x 1 - 1 / 2 x 3 / 4 Phenolic
*31 8332589 1 INSULATION .. Board mounting - 4 x 1-1/2 x 1/16 in. thick - Fibre
32 133049 2 SCREW .. Board mounting - 1/4-20 x 1 Rnd. Head
33 120392 4 WASHER .. Plain - 1/4
34 120375 2 NUT .. Machine - 1/4-20 Hex.
*35 8468611 A.R. CABLE .. No. 14 AWG. - LF Insul. - 500 ft. - Repl. 8283763
*36 8468612 A.R. CABLE .. No. 12 AWG. - LF Insul. - 500 ft. - Repl. 8392583
*37 8272337 2 TERMINAL .. Insulated fasten tab - Yellow
*38 8123281 5 LUG .. Insulated crimp type - No. 10 Stud hole - Green
*39 8123282 4 LUG .. Insulated crimp type - 1/4 in. stud hole - Yellow
*40 8123284 2 LUG .. Insulated crimp type - 3/8 in. stud hole - Yellow
*41 8137872 1 LUG .. Insulated crimp type - 1/2 in. stud hole - Yellow
*42 8416361 1 FRAME ASSEMBLY .. Cabinet mounting - 39-3/8 in. high x 16 in. wide
*43 180018 4 BOLT .. Cabinet to frame mounting - 1/4-20 x 5/8 Hex. Head
*44 120392 4 WASHER .. Plain - 1/4
*45 8035144 4 NUT .. Lock - 1/4-20 Hex.
*46 8249521 A.R. CONDUIT .. Flexible - 2 in. dia. - Cabinet to junction box - Sold per ft.(2 fUeq'd.)
*47 8334556 2 CONNECTOR .. Conduit - 2 in. dia.
*48 8403349 1 RECTIFIER .. Control - CR42 - Mounted on main control panel
*49 9419642 2 SCREW .. Rectifier mounting - 6-32 x 1/2 Hex. washer head - Tapping
*50 8468612 A.R. CABLE .. No. 12 AWG - LF insul. - 500 ft. - Repl. 8392583
*51 8272337 2 TERMINAL .. Insulated faston tab - Yellow
*52 8123282 2 LUG .. Insulated crimp type - 1/4 in. stud hole - Yellow
*53 8414231 1 BREAKER .. Circuit - Push pull feeder - 2 Pole - 50 Amp.- Mtd. on Eng.control panel
*54 8133925 1 BREAKER .. Circuit - Trainlighting - 2 Pole - 175 Amp.- Mtd. on Main control panel
*55 9326095 A.R. CABLE .. 2/0 AWG -LF insul. - HEP6,HEN6,HPP6,HNN6 - 100 ft. Repl. 8433440
*56 8131371 8 LUG .. Non-Insul. term. - Straight - 5/16 stud hole
*57 9416530 4 NUT .. Lock - Lug mounting - 5/16-18 Hex.
*58 120393 4 WASHER .. Plain - 5/16
*59 8274589 1 CLAMP .. Insulated - 1-1/8 I.D. - Cable mounting
*60 8414324 2 RECEPTACLE .. Trainline - Head end lighting - 3 Pole - 125 Volts
*61 8414326 2 RECEPTACLE .. Tramline - Push pull - 2 Pole - 125 Volts
*62 8414325 4 GASKET .. Receptacle mounting
*63 180079 16 BOLT .. Receptacle mounting - 5/16-18 x 1 Hex. Head
*64 9416530 16 NUT .. Lock - 5/16-18 Hex.
*65 8414779 1 BOX ASSEMBLY .. Double receptacle mounting - Short hood end
*66 8414780 2 COVER .. Receptacle and entrance - 9 x 7-1/4 x 14 Ga. - Short hood end
*67 8415823 2 GASKET .. Cover mounting - 9 x 7-1/4 x 1/16 in. thick
*68 8415834 1 BOX ASSEMBLY .. Single receptacle mounting - Long hood end
*69 8415842 1 COVER .. Receptacle - 8 x 6-1/2 x 14 Ga. - Long hood end
*70 8415843 1 GASKET .. Cover mounting - 8 x 6-1/2 x 1/16 in. thick
*71 9326095 A.R. CABLE .. 2/0 AWG - LF insul. - 100 ft. - Replaces 8433440
*72 8414843 1 JUMPER ASY. .. Cable - Push pull feeder - 2 Pole - 9 ft. long
*73 8191450 1 JUMPER ASY. .. Cable - Head end lighting - 3 Pole - 7 ft. 6 in. long

B3246 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3246


ELECTRICAL CABINET
Head End Auxiliary Electrical Cabinet Assembly
F40C Locomotives
PLATE A3246-2
Ref. Part No.
No. Number Req. Description
1 8497064 1 CABINET EQUIPPED .. Auxiliary electrical
2 8496390 1 FRAME ASSEMBLY .. Cabinet - Incl. doors
3 8496388 2 DOOR ASSEMBLY . Front upper and lower - 30 x 27-3/4 in.
4 8496384 1 COVER ASSEMBLY .. Front - 19-3/4 x 15-1/2 in.
5 8425277 2 LATCH ASSEMBLY .. Right hand
* 6 8467339 2 PIN.. Hinge
* 7 8331091 2 PLATE .. Name - "Danger 600 Volts"
8 8494065 1 CONTACTOR .. Alternating current A.C.
9 8453174 3 SWITCH .. Module type MOS220 - Without motor cutout - ATL-ATM-ATR
10 8453176 1 MOTOR .. Module type MOS220 - AT
11 8425871 3 BAR .. Bus - "L" shaped - 2-1/2 x 1-7/8 x 2-1/4 in. wide
12 8498449 1 TRANSFORMER .. Isolation
13 8493097 1 TRANSDUCER .. Frequency
14 8497746 1 PANEL ASSEMBLY .. Control - Equipped
15 8276598 2 RELAY .. Time delay - Alternator bus voltage delay ABVD - Trainline
voltage delay TLVD
16 8427842 1 RELAY .. Time delay - Alternating current contactor open delay ACOD
17 8357415 8 RELAY .. General purpose - Consist complete CC - Isolation relay IR -
Load test governor LTG - Speed selector 7 and 8 S78 - Fuel pump and no
voltage auxiliary FVNPX - B valve auxiliary BVX - D valve auxiliary DVX -
Over voltage lockout OVLO
18 8494695 2 RELAY .. General purpose - Alternator bus voltage ABV - Trainline voltage TLV
19 8361774 1 RELAY .. General purpose - Suburban SUB
20 8363130 1 RELAY .. General purpose - Standby preliminary SBYP
21 8367084 1 RELAY .. General purpose - Standby SBY
22 8370374 2 RESISTOR .. RE91 - RE92 - 50 Watt - 600 Ohms
23 8469226 1 RESISTOR .. RE90 - 25 Watt - 360 Ohms
24 8314671 1 RESISTOR .. RE93 - 50 Watt -1000 Ohms
25 8421017 1 RECTIFIER ASSEMBLY.. CR90
*26 8498487 1 CABLE FORM .. Control panel
*27 8472022 A.R. CABLE .. 14 AWG. - LF thin insul. - 500 ft. roll
*28 8234831 1 TRANSFORMER .. Control circuit - 300 V.A.C.
*29 8366675 1 RESISTOR .. 100 Watt - 75 Ohms
30 8487875 3 SWITCH .. Base - Push to test
31 8482811 3 LAMP .. Subminiature - 6 Volt
32 8497087 1 CAP .. Lens - Indicator light switch - "A.C. Ready"
33 8496490 1 CAP .. Lens - Indicator light switch - Aux. Power T.L."
34 8496489 1 CAP .. Lens - Indicator light switch - "Bus Hot"
35 8487876 3 GUARD .. Switch - Lens cap
36 8377850 3 DISC.. Switch locating
37 8497523 1 PLATE .. Name - "Consist complete"
38 8494124 1 METER .. Frequency - Hertz - 55 to 65
39 8494085 1 VOLTMETER .. A-C Volts - 0 to 600
40 8494084 1 AMMETER .. A-C Amperes - 0 to 1000
41 8417702 1 SWITCH .. Rotary - Voltmeter - 4 position
42 8494371 1 SWITCH .. Rotary - Ammeter - 4 position
43 8497513 1 PANEL ASSEMBLY .. Switch and circuit breaker - Equipped
44 8230431 1 SWITCH .. Push button - Flush - Black -1 N.O. -1 N.C.
45 8411134 1 SWITCH .. Push button - Flush - Red -1 N.O. -1 N.C.
46 8488660 1 SWITCH .. Rotary snap - 3 pos. - 30 Amp. - 230 V.A.C.
47 8494700 1 BREAKER .. Circuit - D.P. - 5 Amp. - 480 V.A.C.
48 8458735 1 BREAKER .. Circuit - D.P. - 3 Amp. - 74 VD.C.
49 8458736 1 BREAKER .. Circuit - DP. - 5 Amp. - 74 VJXC.
50 8494064 1 RELAY .. Over voltage - OV
51 8494063 1 RELAY .. Under frequency - UF
52 8494062 3 RELAY .. Over current - OCA - OCB - OCC

NOVEMBER, 1977 B3246


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3246


ELECTRICAL CABINET
Ref. Part No.
No. Number Req. Description
8497064 CABINET ASSEMBLY .. Auxiliary electrical
*53 8497089 5 CLAMP .. Relay mounting
*54 8497088 10 INSULATOR .. Relay mounting
55 8414829 1 RHEOSTAT .. 250 Ohms - 25 Watt
56 8356771 1 BRACKET.. Rheostat mounting
57 9082015 1 REGULATOR .. Voltage
58 8292938 2 BLOCK .. Terminal - 24 point
59 8354091 1 BOARD ASSEMBLY .. Terminal - 8 point
60 8263306 1 INSULATION .. Terminal board mounting - Fibre - 5-1/8 x 2-3/4 x 1/16 in. thick
*61 8497837 1 CABLE FORM .. Auxiliary electrical cabinet
*62 8475586 A.R. CABLE .. 18 AWG. - LF thin insulation - 500 ft. roll
*63 8468611 A.R. CABLE .. 14 AWG. - LF thick insulation - 500 ft. roll
*64 8472022 A.R. CABLE .. 14 AWG. - LF thin insulation - 500 ft. roll
65 8433441 A.R. CABLE .. 4/0 AWG. - EPR insulation -100 ft. roll
*66 8471872 8 CLEAT .. Cable - Rubber - 4-7/8 x 1 x 3/4 in. - Three cable cutouts
*67 8329446 8 INSULATION .. Fiber - 5 x 1-3/4 x 1/16 in. thick

VIEW A-A

PLATE A3246-2

B3246 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3246


ELECTRICAL CABINET
Head End Auxiliary Electrical Cabinet Assembly
F40PH Locomotives
PLATES A3246-3 and 4
Ref. Part No.
No. Number Req. Description
1 9313748 1 CABINET EQUIPPED ..Auxiliary electrical

2 9312201 1 FRAME ASSEMBLY .. Cabinet - Includes doors


3 9312174 2 DOOR ASSEMBLY.. Cabinet
4 8421197 A.R. SEAL.. Rubber -1-1/4 x 3/8 - Sold per foot
5 8255268 A.R. ADHESIVE .. Seal mtg. -1 qt. can - 5 oz. tube: 8392241
6 8425277 2 LATCH ASSEMBLY .. Right hand
7 8331091 2 PLATE .. Name - "Danger 600 Volts"
8 9311782 1 COVER .. Air filter compartment
9 8345482 1 ELEMENT .. Air filter
10 8314549 3 CONTACTOR .. A.C. - Cooling fan FCl,2,3 - See P.L. 5402
11 8462468 2 ANGLE .. Insulation - Bus bar mounting
12 8462469 2 ANGLE .. Insulation - Bus bar mounting
13 8462813 1 BAR ASSEMBLY .. Bux - Upper
14 8462812 1 BAR ASSEMBLY .. Bus - Lower
15 8450815 3 BAR .. Bus - "L" shaped -1-7/8 x 1-1/8 in.
16 8450816 3 BAR .. Bus - "L" shaped - 3-1/2 x 1-1/8 in.
17 8439559 6 FUSE .. Non-renewable - Time delay - Indicating cartridge
18 9312274 1 PANEL ASY... H.E. monitor - Equipped - See Page 8
oS19 4997021 1 CONTROL ASY... Boost - Triple action - TCP - Units with 500 K.W. gen.
419 2801698 1 CONTROL ASY... Boost - Triple action - TCP - Units with 800 K.W. gen.
20 4997137 1 REGULATOR .. Voltage - Head end - VR-HE
21 8234831 1 TRANSFORMER .. T3 - Primary: 460/230 V.A.C. - Secondary: 115 V.A.C.
22 8430489 1 RELAY .. Time delay - A.C. contactor open delay ACOD \
23 8392491 1 RELAY.. Time delay - H.E. generator delay HEGD f See P.L.
24 82765.98 2 RELAY .. Time delay - Alternator voltage delay AVD - ( 5352
Trainline voltage delay TLVD J
25 8357416 2 RELAY .. A.C. normal NAC - Head end power HEP i See P.L.
426 8357417 1 RELAY .. A.C. contactor open ACO J 5441
427 8357415 10 RELAY .. C valve aux. CVX-D valve aux. DVX - Fuel pump
contactor FPC - Over current lockout OCLO - TOLX -
HEPS - IOLX - ACO - H.E. power system standby SBYT See P.L.
428 8363168 RELAY.. A.C. contactor open delay ACOD - TOLX - Compres- 5440
sor control CCR - Compressor relay CRL - Instantaneous
current overload IOCR - D valve aux. DVX - UF
29 8361774 1 RELAY .. Standby preliminary STYP » See P.L.
30 8357418 1 RELAY .. Head end power set-up HEPS f 5442
31 8360045 1 RELAY .. Ground fault relay GRFR or HEGR - See P.L. 5452
32 9097134 2 RELAY .. Instantaneous overcurrent detection 50-1,3 or
IOL1.3 - Contacts: 1 N.O. -1 N.C. - Pickup -115 Amps.
33 9098090 RELAY .. Alternator bus voltage A3rAVA,B - Contacts:
3 N.O. -1 N.C. - Pickup: 230-260 V.A.C. - D.O.: 190 V.A.C.
*34 9333490 RELAY .. Over/undervoltage UOV - Undervoltage
trip: 430 Volts - Overvoltage trip: 530 Volts RTA
*35 9333491 RELAY .. Under/overfrequency UOF - Underfrequency Special
trip: 56 Hz. - Overfrequency trip: 66 Hz.
36 8277744 2 BOARD .. Terminal - 20 point
37 8292938 3 BOARD .. Terminal - 24 point
38 8332591 1 BOARD ASSEMBLY.. Terminal -1 point
39 8332589 1 INSULATION .. Terminal board mounting
40 8354091 1 BOARD ASSEMBLY .. Terminal - 8 point
41 8263306 1 INSULATION.. Terminal board mounting
42 8454074 1 INSULATION .. Fiber - 3/4 ID. x 7/8 O.D. x 9 in. long
43 8475659 1 INSULATION.. Fiber - 3/4 ID. x 7/8 OD. x 17-5/8 in. long
44 8471148 2 INSULATOR.. Standoff
35541 35281

NOVEMBER, 1977 B3246


E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3246


ELECTRICAL CABINET
Ref. Part No.
No. Number Req. Description
9313748 1 CABINET EQUIPPED .. Auxiliary electrical
45 8260287 1 RECEPTACLE .. 2 pole - Female
46 8280439 1 COVER .. Receptacle
47 8358944 1 STEM .. Hose -1/8 N.P.T. - Brass - For manometer test
48 187394 1 COUPLING .. Pipe -1/8 F.P.T. x 1/8 F.P.T.
49 8239506 2 RESISTOR .. RE-90,91-10 Ohms - 25 Watt
50 9098828 1 RESISTOR .. RE-HE - 30 Ohms - 25 Watt - Formerly 9088828
51 8370512 1 BRACKET .. Resistor mounting
52 8442298 2 RECTIFIER .. Bridge - CR-HE, UF - Silicon
53 8421017 2 RECTIFIER ASY. ..CR90,91
54 8421016 2 RECTIFIER .. 2 Amps. D.C. - Inch term, lead - Thd. <® 10-32
55 8421020 2 BLOCK .. Rectifier mounting - Incl. 10-32 insert
*56 9088089 1 RECTIFIER ASY... 2ener - Z91 \ Formerly
*57 8453867 1 DIODE .. Zener - Silicon >
1 Applied
*58 8491790 BLOCK.. Diode mounting
59 8466025 2 CAPACITOR..CA-HE,91 } See P.L. 9105
60 8341282 1 CAPACITOR .. CA-90
61 8474262 1 ANGLE .. Capacitor mounting
62 4997138 1 RHEOSTAT .. RH-HE - Formerly a comp. of H.E. monior panel
63 9333680 1 PLATE .. Name - RH-HE increase voltage
64 9098094 1 RESISTOR .. Adjustable - RE-GRF -150 Ohms -160 Watts
65 8314671 2 RESISTOR .. RE-VA, B-1000 Ohms - 50 Watts
66 9314062 1 CABLE FORM .. Head end control cabinet
67 8168453 4 CLAMP .. Cable -1 in.
68 8168458 1 CLAMP.. Cable-1-5/8 in.
69 8168459 5 CLAMP .. Cable and capacitors CA-HE, 91 mtg. -1-3/4 in.
70 9315094 1 CLEAT .. Cable - Wood - (3) 13/16 dia. holes
65

See Page 7
RIGHT SIDE REAR VIEW
Ref. No. 1
PLATE A3246-3
REVISED AUGUST, 1987
B3246 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3246


ELECTRICAL CABINET

VIEW B-B

SECTION A-A

PLATE A3246-4

NOVEMBER, 1977 B3246


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3246


ELECTRICAL CABINET
Head End Monitor Panel Assembly
F40PH Locomotives

Column B
PLATE A3246-5
Ref. Part No.
No. Number Req. Description
1 9312274 A PANEL .. Head end monitor - Equipped - Locomotives delivered prior to April, 1977
l 9312274 - B PANEL .. Head end monitor - Equipped - Locomotives delivered after March, 1977
<j> 2 9312080 1 1 PANEL .. Equipment mtg. - " 750 Amp. Continuous Capacity"
*<* 2 9333606 - 1 PANEL .. Equipment mtg. - "1200 Amp. Continuous Capacity"
3 8494084 1 - AMMETER .. A.C. - 0 to 1000 Amps.
i 3 9331357 - 1 AMMETER .. A.C. - 0 to 1000 Amps.
0 3 9332352 - 1 AMMETER .. A.C. - 0 to 1 600 Amps.
4 8494085 1 - VOLTMETER .. A.C. - 0 to 600 Volts
4 9331358 - 1 VOLTMETER .. A.C. - 0 to 600 Volts
5 9331356 - 1 METER .. Frequency - 54 to 66 Hertz
<p 6 9312284 1 1 PANEL AS Y. .. Indicator light switch , c p T CJICA
p 6 9333550 - 1 PANEL ASY. .. Indicator light switch f bee ^L' 62™
7 8484193 1 1 GUARD ..Switch lens
8 8458735 2 2 BREAKER .. Circuit - 2 pole - 3 Amps. - 74 VJXC.
9 9098095 1 1 BREAKER .. Circuit - 3 pole - 5 Amps. - 480 V.A.C.
10 4997140 1 1 BREAKER .. Circuit - CB-HE
11 8265676 1 1 SWITCH .. Push button - Flush - Black - 2 N.O.
12 8455128 1 1 SWITCH .. Push button - Flush - Black - 2 N.C.
13 9098589 1 1 SWITCH .. Rotary detent - Ammeter
14 9098590 1 1 SWITCH .. Rotary detent - Voltmeter
15 4597138 1 . RHEOSTAT .. RH-HE
16 4997139 1 1 DIODE .. Light emitting - LT-HE
17 8463478 1 . PLATE .. Name - "Danger 600 Volts Behind Panel"
17 9333528 - 1 PLATE .. Name - "Danger 600 Volts Behind Panel"
18 9312220 1 1 HINGE .. H.E. monitor panel mounting

B3246 8 NOVEMBER, 1977


G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E D I V I S I O N

P.L.NO.B3246
ELECTRICAL CABINET
Head End Contactor Cabinet Assembly
F40PH Locomotives
PLATE A3246-6
Ref. Part No.
No. Number Req. Description

1 9311537 A CABINET ASY. .. H.E. contactor - Locos, with 500 K.W. H.E. gen.
1 9333504 B CABINET ASY. .. H.E. contactor - Locos, with 800 K.W. H.E. gen.

2 9312351 1 FRAME ASSEMBLY .. Cabinet - Includes doors


* 2 9333505 1 FRAME ASSEMBLY .. Cabinet - Includes doors
3 9312352 2 2 DOOR ASSEMBLY .. Cabinet
4 8421197 A.R. SEAL .. Rubber - 1-1/4 x 3/8 - Sold per foot
5 8255268 A.R. ADHESIVE .. Seal mtg. - 1 qt. can - 5 oz. tube: 8392241
6 8425277 2 2 LATCH ASSEMBLY .. Door - Right hand
* 7 8331091 2 2 PLATE .. Name - "Danger 600 Volts"
* 8 9312355 1 1 COVER .. 12-1/2 x 18-1/2 x 11 ga. thick
* 9 9082090 A.R. TAPE .. Sealing - 100 ft. roll
10 432497 - 7 PLUG ..Button- 1-3/8 in.

11 9332148 1 . CONTACTOR.. A.C.- Formerly 9097123 1 <, P T r^


11 9332149 . 1 CONTACTOR A.C. '
12 8453174 6 6 SWITCH ASY. ..Transfer -Module type I „ p T ,.».
13 8453176 2 2 MOTOR .. Module type - AT-ACD ' ^e r'1" ^^
14 9311557 3 . BAR .. Bus - "L" shaped - 5-1/4 x 2-1/2 x 3 in. wide
14 8425871 . 6 BAR .. Bus - "L" shaped - 2-1/2 x 1-7/8 x 2-1/4 in. wide
*15 8484376 3 3 BAR .. Bus - Flat - 4-5/8 x 3 in.
16 9335369 _
6 BAR ..Bus - Flexible
17 4997020 1 - TRANSDUCTOR .. Current - Formerly Qty. 2 required
17 2801500 - 2 TRANSDUCTOR .. Current - Incl. jumper between term. 3 & 9
18 8374003 1 . TRANSFORMER .. Current - CT-HE - Max. bus: 500 A. R.M.S.
18 9332353 - 1 TRANSFORMER .. Current - CT-HE - Max. bus: 1360 A. R.M.S.
19 9098091 1 1 RELAY .. Trainline voltage TLV - 2 N.O. - 2 N.C. contacts
20 8423444 1 1 INSULATOR .. Molded polyester - Incl. (2) 3/8-16 inserts
21 9313203 1 1 SWITCH .. Test - 6 pole
22 9313122 1 1 BRACKET .. Test switch mounting
23 8358944 1 1 STEM .. Hose - 1/8 N.P.T. - Brass - For manometer test
24 187394 1 1 COUPLING .. Pipe - 1/8 F.P.T. x 1/8 F.P.T.
*25 9313008 1 _
CABLE FORM .. Head end contactor cabinet
*25 9333514 . 1 CABLE FORM .. Head end contactor cabinet
*26 8472022 A.R. CABLE .. 1 4 AWG. - LF thin insul. - 500 ft. - 1 10 ft. required
27 9336895 A.R. - CABLE .. 550/24 - LF insul. - 100 ft. - Approx. 84 ft. required
27 9336899 - A.R. CABLE .. 1 100/24 - LF insul. - 100 ft. - Approx. 88 ft. required
28 8168456 1 1 CLAMP .. Cable - Insulated - 1-3/8 in.
29 8454785 6 - CLEAT .. Cable - (2) half cutouts - 7/1 6 in. radius
29 8368678 - 6 CLEAT .. Cable - (2) half cutouts - 19/32 in. radius
30 8471872 14 - CLEAT .. Cable - (3) half cutouts - 7/16 in. radius
30 9094306 - 8 CLEAT .. Cable - (3) half cutouts 1 5/32 in. radius
31 9311559 1 - CLEAT .. Cable - (6) 13/16 dia. holes in single row
31 9333511 - 1 CLEAT .. Cable -(6) 1-1/16 dia. holes in single row
32 9311560 1 1 CLEAT .. Cable - (12) 1-1/8 dia. holes in two rows
of six holes See
33 9311558 1 - CLEAT .. Cable - (3) 13/16 dia. holes & (3) 1-7/32 dia. ) P.L.
holes in top row and (3) 13/16 dia. holes & (3) 9106
1-1/16 dia. holes in bottom row
33 9333512 - 1 CLEAT .. Cable - (3) 15/16 dia. holes & (3) 1-7/32 dia.
holes in top row and (3) 15/16 dia. holes & (3)
1-1/16 dia. holes in bottom row
34 8455933 3 - PAD .. Cleat support -3-15/1 6 x 1-1/4 x 3/16 in.
34 8333683 - 3 PAD .. Cleat support - 4 - 1 / 2 x 1 x 1 1 ga.
35 8473113 5 - PAD .. Cleat support - 4-7/8 x 1 x 1/4 in.
35 8454375 - 2 PAD .. Cleat support - 5-9/16 x 1 x 1/4 in.

NOVEMBER, 1977 B3246


00
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820 CIO «0
SECTION A-A 0
FRONT VIEW RIGHT SIDE z
•-J 00
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. D3247


ELECTRICAL CONTROL CABINET FILTER EQUIPMENT
Air Filter Application
GP38,GP39,GP40,GP40P,SD38,SD39,SD40,SD45,SDL39,SDP38,SDP40,
SDP45,F45 and FP45 Locomotives

16-

15-

AIR INLET PIPE CONNECTION


F45 and FP45 Locomotives

AIR INLET PIPE CONNECTION


GP38,GP39,GP40,GP40P,SD38,SD39 ,SD40,SD45,
SDL39,SDP38,SDP40,SD45 Locomotives

PLATE C3247-1
Ref. Part No.
No. Number Req. Description
A . GP38,GP39,GP40,GP40P,SD38,SD39,SD40,SD45,SDL39,SDP38,SDP40
and SDP45 locomotives
- B F45 and FP45 locomotives
1 8400274 1 1 FILTER ASSEMBLY .. Air - Replaced by 8458504 ) „ p „
1 8458504 1 1 FILTER ASSEMBLY .. Air - Replaces 8400274 ) 5ee rage ^
2 8400617 1 1 SEAL .. Filter mounting - 1 x 6 x 8 in. - Rectangular rubber
3 8400642 1 - ANGLE .. Filter mounting - 1/4 x 1-1/2 x 9-3/8 in. Ig. - Slotted 9/16 x 2 in.
3 8401677 - 1 ANGLE .. Filter mounting - 1/4 x 1-1/2 x 4-1/4 in. Ig. - Slotted 9/16x2 in.
4 8400620 1 1 PAD .. Tapping - 5/8 x 1-1/2 x 1-1/2 - Tapped @ 1/2-13
5 180171 3 3 BOLT .. Angle mounting - 1/2-13 x 3/4 hex. head
6 180172 2 2 BOLT .. Angle mounting - 1/2-13 x 7/8 hex. head
7 120396 2 2 WASHER ..Plain - 1 / 2
8 120384 5 5 WASHER.. Lock -1/2
9 8400610 1 - PIPE ASSEMBLY .. Inlet - 4 I.P.S. x 7 in. long - Incl. retainer
10 8400611 1 - SEAL .. Inlet pipe - 1 x 4-7/16 I.D. x 5-1/2 in. O.D. - Soft rubber
11 8400613 1 - COVER .. Inlet pipe - 1/4 x 8-1/2 x 9-7/8 x 4-9/16 in. I.D. - Steel
12 8400612 1 - GASKET .. Cover mounting - 1/8 x 8-1/2 x 9-7/8 x 4-9/16 in. I.D. - Rubber
13 9421606 8 - SCREW .. Cover mounting - 5/16-18 x 1 hex. washer head - Tapping
14 8401676 - 1 PIPE .. Inlet - 4 I.P.S. x 4-3/4 in. long
15 8400245 1 1 HOSE .. Rubber - 4-1/2 I.D. x 5 O.D. x 5 in. long - 3 ply
16 8400246 2 2 CLAMP .. Adjustable - 4.79 to 5.09 I.D.

JULY, 1975 D3247


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3247


ELECTRICAL CONTROL CABINET FILTER EQUIPMENT
Ref. Part No.
No. Number Req. Description
A . GP38,GP39,GP40,GP40P,SD38,SD39,SD40,SD45,SDL39,SDP38,SDP40
and SDP45 locomotives
- B F45 and FP45 locomotives
17 8400604 1 1 FLANGE .. Pipe adapter - 4 F.P.T. x T i n . O . D .
18 8400605 1 1 GASKET .. Flange mounting
19 180079 4 4 BOLT .. Flange mounting
20 120393 4 4 WASHER ..Plain -5/1 6

PLATE C3247-2

Ref. Part No.


No. Number Req. Description
1 8400274 1 . FILTER ASSEMBLY .. Air - Replaced by 8458504
1 8458504 - 1 FILTER ASSEMBLY .. Air - Replaces 8400274
2 8401749 1 - COVER ASSEMBLY .. Filter - 3/8 x 9-13/16 x 16-13/16 in. - Rectangular
2 - 1 COVER ASSEMBLY .. Filter - 1/4 x 9-13/16x 16-3/4 in - Rectangular
3 1 1 SPRING .. Element hold down
4 179795 2 2 BOLT .. 1/4-20 x 3/4 hex. head
5 103319 2 2 WASHER.. Lock -1/4
6 109084 2 2 NUT.. 1/4-20 hex.
7 8401750 1 . GASKET .. Filter cover
7 8465441 . 1 GASKET .. Filter cover
8 179884 10 6 BOLT .. 1/2-13 x 1-3/8 hex. head
9 8345482 2 2 ELEMENT .. Filter - Pleated cotton paper

D3247 JULY, 1975


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. D3247


ELECTRICAL CONTROL CABINET FILTER EQUIPMENT
Air Filter Application
GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,SD40-2,SD40T-2,SD45-2,SD45T-2,SDP40F and
F40C Locomotives

PLATE C3247-3
Ref. Part No.
No. Number Req. Description
A . GP38-2.GP39-2 ,GP40-2 ,GP40P-2 ,SD38-2,SD40-2 .SD40T-2 ,SD45 -2,SD45 T-2 locos.
- B SDP40F,F40C locomotives
1 8463811 1 1 BOX ASSEMBLY .. Air filter
2 1 1 COVER ASSEMBLY .. Air box - 15-1/2 x 15-1/2 in.
3 8467710 1 1 GASKET .. Cover - Neoprene and cork - 15 x 15 x 1 in. wide x 3/16 in. thick
4 103341 8 8 WASHER .. Plain - 3/8
5 102635 8 8 NUT.. 3/8-16 -Hex. head
6 8345482 4 4 ELEMENT .. Filter - 6-1/2 x 29-3/8 in. long
7 8438927 1 1 SEAL .. Rubber - 8-3/8 x 8-3/8 x 1 in. thick - Octagon shape
8 8400642 1 1 ANGLE .. Filter mounting - 1/4 x 1-1/2 x 9-3/4 in. long - Slotted 9 / 1 6 x 2 in.
9 8400620 3 3 PAD .. Tapping - 5/8 x 1-1/2 x 1-1/2 - Tapped @ 1/2-13
10 120396 1 1 WASHER.. Plain -1/2
11 120384 4 4 WASHER .. Lock - 1/2
12 180172 4 4 BOLT .. Filter mounting - 1/2-13 x 7/8 hex. head
13 8463685 1 . HOSE .. Neoprene - 6 I.D. x 6-9/16 O.D. x 7-1/4 in. long - 3 ply
13 8484440 - 1 HOSE .. Neoprene - 6 I.D. x 6-9/16 O.D. x 4-1/2 in. long - 3 ply
14 8463684 2 2 CLAMP .. Adjustable - T bolt
15 8463808 1 1 COLLAR .. Hose adapter
8463785,8484441

JULY, 1975 D3247


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. C3248


GENERATOR SHUNT PANEL ASSEMBLIES
GP18,GP20,GP28,GP30,GP35 ,GP38,GP39,GP40,GP40P .DD35 ,DDA35,
SD18,SD28,SD35,SD38,SD39,SD40,SD45,SDL39,SDP28,SDP35,SDP38,SDP40,SDP45,F45 and FP45 Locomotives

jSi 7 L V\ /g=r\ ,^-n.l4


\ \\ dP=3
16 K \\{EXr
\-rJ \ \ \ E=I
r\ "V i \ i
LEFT ___— «•) \ > \ K--_ RIGHT
smF i % i i v i SIDE
BAR —^T—r**—|————i———— |~~ T""**5^"^— ^AR
' > i i i ! ' ' ' ' 11! « i' •

PLATE B3248-1
Ref. Part No. Locomotive
No. Number Req. Description Application
* 1 8166592 1 - - PANEL ASY. . Gen.Shunt - Formerly 8166598 GP20.SD18
* 2 8333318 . 1 .
PANEL ASY. .. Generator shunt GP18,GP28,GP30,GP35,DD35,
DDA35,SD28,SDP28,SD35,SDP35
PAMPT AW r*n Sh.mt ) Nal Cabinet GP38,SD38,SD39,SDL39
* 3 8361752 " • 1 rATNtL Aai...< J en.anunt t No.2 Cabinet /F45^P45,SD40,SDP40^D45,SDP45
/ See Page 2 for Ref. No. 1 Electrical Control Cabinet Generator Shunt Panel Asy. Part Number 8357439.
4 8166593 1 1 1 PANEL .. Equipment mounting • 1 x 4 x 10 in. - Phenolic
5 8166594 1 1 - INSULATION .. Panel mounting • 1/16 x 4 x 10 in. - Fibre
6 8166595 1 - - BAR .. Copper bus - 1/2 x 4 x 9 in.
7 8333311 - 1 . BAR .. Aluminum bus - 1/2 x 4 x 9 in.
8 8358473 - 1 - WASHER .. Steel spacer - 1/4 x .530 I.D. x 1-1/2 O.D. - Formerly 9419904
9 8050255 1 1 1 BOLT .. Terminal mounting - 1/2-13 x 4 Hex. head
10 120396 1 1 1 WASHER .. Plain • 1/2
11 120384 1 1 1 WASHER .. Lock - 1/2
12 178591 1 1 1 WASHER .. Lock - i/2 int. tooth
13 8032848 1 - - NUT .. Lock - 1/2-13 Hex. - Brass
14 8032761 - 1 1 NUT .. Lock - 1/2-13 Hex. - Steel
15 8166594 - - 1 INSULATION .. Panel mounting - 1/16 x 4 x 10 in. - Fibre
16 8333311 - - 1 BAR .. Alum.bus -1/2x4x9-1/2- No. 1 Cab.t - GP38,SD38,SDP383D39,SDL39.
17 8408278 - - 1 BAR .. Cop.bus - 3/8 x 3 x 13-3/4 - No. 2 Cab.t - F45,FP45,SD40,SDP40,SD45,SDP45.
*18 8362837 1 1 1 BRACKET .. Panel mounting • 4 in. wide x 7-1/2 in. high x 8 in. long
BUS BAR CONNECTIONS
*19 8264213 1 . . BAR .. Cop. bus L.S. 3/8 x 4 x 3-5/8 x 3-3/4 - 90°
*20 8215709 1 - - BAR .. Cop. bus R.S. 3/8 x 3 x 5 x 5-1 /4 - 90° GP20
*21 8264213 1 . . BAR .. Cop. bus L.S. 3/8 x 4 x 3-5/8 x 3-3/4 - 90°
*22 8264273 1 - - BAR .. Cop. bus R.S. 3 / 8 x 4 x 7 SD18

*23 8335009 . 1 . BAR .. Alum, bus L.S. 1/2 x 4 x 3-5/8 x 3-3/4 - 90° f^OI Q
*24 8335008 - 1 - BAR .. Alum, bus R.S. 1 / 2 x 4 x 5 x 5 - 1 / 4 L»r 15

*2S 8333310 . 1 . BAR .. Alum, bus L.S. 1/2x4x7-3/4x8-5/8-63° GP28,GP35,SD28,


*26 8333313 - 1 - BAR .. Alum, bus R.S. 1/2x4x11-3/16 SDP28,SD35,SDP35.
*27 8334819 - 2 - BAR .. Alum, bus L.S.-R.S. 5/8 x 4 x 4 x 6-3/4 - 90° GP30
*28 8333310 2 - BAR .. Alum, bus L.S. 1/2x4x7-3/4x8-5/8-63°
*29 8334784 - 2 BAR .. Alum, bus R.S. 1/2x4x7-1/4 DD35(No.l&2Cab.t)

*30 8333310 . 2 . BAR .. Alum, bus L.S. 1/2x4x7-3/4x8-5/8-63° DDA35(No.l&2Cab.t)


*31 8361117 - 1 - BAR .. Alum, bus R.S. 1/2x4x7-15/16 DDA35 (No. 1 Cab.t)
*32 8334784 - 1 - BAR .. Alum, bus R.S. 1/2x4x7-1/4 DDA35 (No.2Cab.t)
*33 8362682 _ .
1 BAR .. Alum, bus L.S. 1/2x4x6-1/2 GP28,SD38,SDP38,
*34 8362306 - • 1 BAR .. Alum, bus R.S. 1/2x4x8-1/4 SD39,SDL39.
REVISED AUGUST, 1987
JANUARY, 1974 C3248
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C3248


GENERATOR SHUNT PANEL ASSEMBLIES
No. 1 Electrical Control Cabinet
GP39,GP40,GP40P,SD40,SDP40,SD45,SDP45,F45 and FP45 Locomotives

PLATE B3248-2
Ref. Part No. Locomotive Application
No. Number Reg. Description______ / No. 1 Electrical Control Cabinet
1 8357439 1 PANEL ASY. .. Generator shunt GP39,GP40,GP40P,SD40,SDP40,SD45,
SDP45,F45,FP45
/ See Page 1 for No. 2 Electrical Control Cabinet Generator Panel Assembly Part Number 8361752
2 8357438 1 PANEL .. Equipment mounting - 1-1/4 x 4 x 11 in. - Phenolic
3 8357436 2 PAD .. Steel - 3/4 x 2 x 4 in. - 2 Tapped holes @ 1/2-13 and 3/4-10
4 180177 4 BOLT .. Pad mounting - 1/2-13 x 1-1/2 Hex. head
5 120396 4 WASHER .. Plain - 1/2
6 120384 4 WASHER .. Lock - 1/2
7 8357437 1 INSULATION .. Panel mounting - 1/16 x 4 x 11 in. - Fibre
8 180181 2 BOLT .. Panel mounting - 1/2-13 x 2 Hex. head
9 120396 2 WASHER .. Lock - 1/2
10 8032761 2 NUT .. Lock - 1/2 Hex.
BUS BAR CONNECTIONS
A GP40 Locomotive (Previous arrangement)
B GP39,GP40,GP40P,F45,FP45,SD40,SDP40,SD45,SDP45 - No. 1 Elec. Cabinet
11 8357186 1 1 BAR ASY. .. Cop. bus 1-3/4 x 4 x 11 in. (Straight)
12 8357560 . 2 BAR .. Copper bus 3/8 x 4 x 6-3/4 in. (Straight)
13 8362843 2 BAR .. Copper bus 3/8 x 4-3/4 x 5 x 5-1/4 in. (90° Angle)
14 8362842 2 2 BAR .. Copper bus 3/8 x 4 x 3-1/8 x 6 in. (90° Angle)
15 8365130 - 1 BAR .. Copper bus 3/8 x 2-3/4 x 3 x 4-1/2 in. (90° Angle)
16 8362846 1 1 BAR .. Copper bus 3/8 x 4-3/4 x 8 x 20-5/8 in. (90° Angle)
17 8370143 - 1 BAR .. Copper bus 3/8 x 3 x 6-1/2 in. (Straight)
18 8362830 1 BRACKET .. Panel mounting - Formerly 8362380
19 8365152 . 1 BRACKET .. Panel mounting
20 9419650 2 4 SCREW .. Tapping - 3/8-16 x 3/4 Hex. head
21 180126 16 16 BOLT .. 3/8-16 x 1-1/2 Hex. head
22 180128 8 8 BOLT .. 3/8-16 x 1-3/4 Hex. head
23 120394 24 24 WASHER .. Plain - 3/8
24 8035146 24 24 NUT .. Lock - 3/8-16 Hex.
25 271778 4 4 BOLT .. 3/4-10 x 3-3/4 Hex. head
26 131046 4 4 WASHER .. Lock - 3/4
27 131017 4 4 WASHER .. Plain - 3/4
28 8411512 2 2 RELAY .. Transition - BTR.FTR - See P.L. 5450
*29 8362841 1 1 BRACKET .. Relay bus bar mounting - For Ref. No. 16
*30 8335772 2 2 BLOCK .. Insulating - Bus bar mounting - For Ref. No. 16

C3248 JANUARY, 1974


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A3 249


TRACTION MOTOR AMMETER SHUNT PANEL ASSEMBLY
Ammeter Shunt Panel Assembly
GP18,GP20,GP28,GP30,GP35,GP38,GP40,DD35,DDA35,SD18JSD28,SD35,SD38,SD40,SD45,
SDP28,SDP35,SDP38,SDP40,SDP45,F45 and FP45 Locomotives

Ref. No. 1
PLATE A3249-1
Ref. Part No.
No. Number Req. Description Locomotive Application
1 8237554 1 - PANEL ASSEMBLY . . Ammeter shunt GP18,GP20,GP28,GP30,GP35,
DD35,DDA35,SD35,SDP35
* 2 8362859 - 1 PANEL ASSEMBLY . . Ammeter shunt GP38,GP40,SD18,SD28,SD38,
SD40,SD45,SDP28,SDP38,
3 8237562 1 1 PANEL . . Phenolic - 1 x 3 x 9 in. SDP40, SDP45, F45 , FP45
4 8237561 1 - INSULATION . . Fibre - 1/16 x 3 x 9 in.
5 8221444 1 - SHUNT . . Ammeter - 1000 Amp. - 50 MV.
6 8050485 4 4 BOLT .. Terminal - 1/2-13 x 4-1/2 hex. head
7 120396 8 4 WASHER . . Plain - 1/2
8 120384 4 4 WASHER . . Lock - 1/2
9 180447 4 4 WASHER . . Lock - 1/2 int. tooth
10 120378 8 8 NUT . . Machine - 1/2-13 hex.
11 8032761 4 - NUT .. Lock - 1/2-13 hex.
AMMETERS . . Traction Motor Load Indicating - White pointer, all numbers and scale
markings white on black background - Continued on Page 2.

Ref. No. 12 Part No. 8214188 Ref. No. 13 Part No. 8343174
Ammeter dial - 0 to 1500 Amps. - Plain Ammeter dial - 0 to 1000 Amps. - Plain
Red zone 1000 to 1500 Amps.
PLATE A3249-2

JUNE, 1968 A3249


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. A3249
TRACTION MOTOR AMMETER SHUNT PANEL ASSEMBLY
Traction Motor Load Indicating Ammeters

GREEN GREEN
ZONE ZONE
RED

Ref. No. 14 Part No. 8355024 Ref. No. 15 Part No. 8364327
Ammeter dial -V - 700 Amps. Ammeter dial -^7 ~ ?00 Amps.
Continuous - 1000 - 1 hr. 1025 Amps. Continuous 1050 Amps. - 1 hr. to 75 Amps.
1/2 hr. 1050 Amps. - 1/4 hr. 1125 Amps. 1/2 hr. 1100 Amps. - 1/4 hr. 1150 Amps.

RED
RED
GREEN ZONE
ZONE

RED
ZONE

Ref. No. 16 Part No. 8397772 Ref. No. 17 (Sun) Part No. 8404276
Ammeter dial -A - 700 Amps. Ammeter dial - 0 to 1100 Amps. - Plain
Continuous 1050 Amps. - 1 hr. 1075 Amps. Red zone 1100 to 1500 Amps.
1/2 hr. 1100 Amps. - 1/4 hr. 1150 Amps.

RED
ZONE

Ref. No. 18 Part No. 8387562 Ref. No. 19 (Weston) Part No. 8400750
Ammeter dial - 0 to 1500 Amps. - Plain /Ref. No. 20 (Weston) Part No. 8402426
Ammeter dial - 0 to 1100 Amps.
Ref. No. 21-8386966 NUT.. Well-Ammeter Red zone 1100 to 1500 Amps.
mounting - (3) Included in Ref. 18 and 19 / Ref. No. 20 ammeter w/shatterproof glass
*Ref. No. 22 - 8392441 ADHESIVE.. Well nut
mounting - Sold per 5 oz. tube________
PLATE A3249-3

A3249 JUNE. 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. C3286


PANEL ASSEMBLY
Wheel Slip Control Panel
GP38 ,GP38 AC ,GP39 ,GP40,GP40P,DDM45 ,SD38,SD38 AC ,SD39 ,SD40,
SD45,SDL39,SDP45,F45 and FP45 Locomotives

44

Ref. No. 1
PLATE A3286-1
Ref. Part No.
No. Number Req. Description
1 8397747 1 PANEL ASSEMBLY .. Wheel slip control - IDAC - Utex No. 8399875
* 2 8398035 1 COVER.. Panel
* 3 8397901 1 PLATE .. Name - "IDAC"
* 4 8397926 1 PLATE .. Name - Instruction
* 5 132688 4 SCREW .. Instruction plate mounting - 6-32 x 1/4 round head
* 6 8348188 4 RIVET .. IDAC plate mounting - 1/8 dia. x 3/16 Ig. - 3 prongs - Round head
* 7 8185446 6 RIVET .. Cover mounting - 3/16 dia. x 11/32 Ig. round head - Split
8 8398417 1 BASE ASSEMBLY .. Equipment mounting
9 8397777 1 BASE .. Equipment mounting
10 8398416 1 SUPPORT ASSEMBLY .. Bridge - See Page 3
11 8398437 1 INDUCTOR ASSEMBLY.. Choke
12 8411579 1 CHOKE .. CH1 - 4.5 H. - 80 Ohms D.C. - 200 MA. D.C.
13 8442298 2 BRIDGE .. Rectifier - CR1A,CR1B - Silicon
14 8397976 1 RECTIFIER .. Suppression - CR7 - 10 plates - 260 Volts R.M.S.
15 8397886 1 BRACKET .. Bridge mounting
16 8397888 1 BRACKET .. Rectifier mounting
17 8397887 1 BRACKET .. Rectifier mounting
*18 132128 2 SCREW .. Bridge mounting - 10-32 x 7/8 fil. head - Slotted
*19 132788 2 SCREW .. Bridge bracket mounting - 8-32 x 1-3/4 round head
20 121801 2 WASHER .. Lock - No. 10 - Rectifier
21 120614 2 NUT .. Rectifier - 10-32 hex.
*22 8035122 2 NUT .. Lock - 10-32 hex. - Bridge

MAY, 1978 C3286


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O S S C O R P O R A T I O N

P.L. No.C3286
PANEL ASSEMBLY

Ref. Part No.


No. Number Req. Description
_ 8397747 1 PANEL ASSEMBLY .. Wheel slip control - IDAC
. 8398417 1 BASE ASSEMBLY .. Equipment mounting
23 8398248 1 BRACKET ASSEMBLY .. Test light
24 8397954 1 BRACKET .. Equipment mounting
25 8421182 2 LAMP .. Slide contact base - 48 Volts - 2.5 Watts
26 8398252 2 SOCKET .. Lamp - Includes mounting clip
27 8398251 1 LENS .. Green profax
28 8398250 1 I.ENS .. Red profax
29 8398056 2 RHEOSTAT .. Lamp - RH4,5 - 500 Ohms - 12.5 Watts
30 8398081 2 LOCK .. Rheostat shaft - 1/4-32 hex.
31 8419096 1 SWITCH .. Push button
32 8454411 1 RELAY .. General purpose - L - 4 N.O. - 74 V.D.C. - Coil 1350 Ohms
33 8428700 2 RELAY .. General purpose - RA,U - 3 N.O. - 74 V.D.C. - Coil 1128 Ohms
34 8398023 1 RESISTOR .. RE6 - 1000 Ohms - 100 Watts
35 8356899 2 TRANSFORMER .. Isolation - T1,2 - 115 Volts - .3 Amps.
36 8397774 1 BRACKET .. Transformer mounting
37 8398042 1 BOARD .. Terminal - Faston tab - 17 point
*38 8418555 1 CABLE ASSEMBLY .. Wheel slip control
*39 8397794 A.R. CABLE .. No. 18 AWG. - TFE insulation - Sold per foot - 71 ft. required
*40 8380934 95 TERMINAL .. Insulated female faston - Red
*41 8398735 2 CONNECTOR .. Insulated butt - No. 22 to No. 16 wire - 1 in. long
42 9419643 14 SCREW .. Tapping - 8-32 x 1/2 hex. washer head
43 9420156 8 SCREW .. Tapping - 1/4-20 x 1/2 hex. washer head
44 9419641 4 SCREW .. Tapping - 8-32 x 3&4 pan head - Cross recess
45 131015 4 WASHER.. Plain-3/16
*46 8236485 A.R. ADHESIVE .. Epoxy - Includes catalyst
*47 8322843 A.R. ADHESIVE .. 1 pint can
*48 8214219 A.R. CEMENT .. Tube - Applicable to Ref. Nos. 25,27 and 28
*49 8453256 A.R. COMPOUND .. 5 oz. tube - Applicable to Ref. No. 26
*50 8346481 A.R. COMPOUND .. Joint - 5 oz. tube - High temperature
*51 8339154 A.R. SOLDER .. Resin - 5 Ibs. spool
*52 8376066 A.R. SPRAY .. Acrylic coat • 40° F. flash point
*53 8419943 A.R. CARD .. Wire marker - Order by part no. and no. designation for card

C3286 MAY, 1978


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C3286


PANEL ASSEMBLY
Bridge Support Assembly

10
TOP VIEW BOTTOM VIEW

Ref. No. 1
PLATE A3286-2
Ref. Part No.
No. Number Req. Description
1 8398416 1 SUPPORT ASSEMBLY .. Bridge
2 8398002 1 SUPPORT .. Bridge - Equipment mounting
3 8397884 1 BOARD ASSEMBLY .. Control circuit
4 8398235 1 BOARD ASSEMBLY .. Auxiliary control circuit See Page 4
5 8398410 1 CAPACITOR.. CA4-200 MFD. - 100 V.D.C.
6 8398411 1 CAPACITOR .. CA3 - 700 MFD. - 100 V.D.C.
7 8398423 1 BRACKET .. Capacitor mounting - Appl. to Ref. No. 5
8 8398412 1 BRACKET .. Capacitor mounting - Appl. to Ref. No. 6
9 8398413 2 CAP.. End - Capacitor
10 8357320 1 CLAMP.. Self clinching
11 8398535 1 BRACKET.. Handle
12 8411773 1 RECTIFIER .. CR6,CR8 -. 150 Amps.
13 8327263 1 RELAY .. Micropositioner - R - See Parts List 5496
14 8398168 1 RELAY .. General purpose - T - 3 N.O. - 5000 Ohms coil - 74 V.D.C.
15 8398169 2 RELAY .. General purpose - G.GFS - 2 N.O. - 5000 Ohms coil - 74 V D C
16 8398256 1 ZENER .. Diode-23 - 50 Volts - 830 MAmps. D.C.
17 8398192 1 SINK .. Heat - Zener mounting
18 8398191 3 INSULATOR.. Sink to bridge
*19 8411733 1 CABLE ASSEMBLY .. Support bridge
*20 8397794 A.R. CABLE .. No. 18 AWG. - TFE insulation - Sold per foot - 38 in. required
*21 8380934 8 TERMINAL.. Insulated female fasten - Red
*22 8402844 4 LUG .. Terminal - Insulated crimp type - Red - No. 10 stud hole dia.
*23 8389529 1 LUG .. Terminal - Insulated crimp type - Red - 1/4 stud hole dia.

MAY, 1978 C3286


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M. O T O 3 S C O R P O R A T I O N

P.L. No.C3286
PANEL ASSEMBLY
Control and Auxiliary Control Board Assemblies

-16 r'13

Ref. No. I Ref No.2


PLATE A3286-3
Ref. Part No.
No. Number Req. Description
1 8397884 1 BOARD ASSEMBLY .. Control circuit
2 8398235 - 1 BOARD ASSEMBLY .. Auxiliary control circuit
3 8317375 1 . CAPACITOR .. CA5 - 47 MFD. - 35 V.D.C.
4 8398255 - 1 CAPACITOR .. CA6 - 20 MFD. - 200 V.D.C.
5 8403356 - 2 CAPACITOR ..CA1,CA2- 1 MFD. -400 V.D.C.
6 8373329 4 - DIODE .. CR2,CR3,CR4,CR9 - Silicon
7 8397820 1 RESISTOR .. RE9 - 400 Ohms - 10 Watts
8 8397815 - 1 RESISTOR .. RE1 - 500 Ohms - 10 Watts
9 8397822 . RESISTOR .. RE1 3 -820 Ohms- 10 Watts
10 8397818 . RESISTOR .. RE3 - 1000 Ohms - 10 Watts
11 8397821 - 2 RESISTOR .. RE1 1,12 - 2200 Ohms - 5 Watts
12 8378678 . RESISTOR .. RE2 - 4000 Ohms - 5 Watts
13 8397819 - RESISTOR .. RE7 - 5000 Ohms - 5 Watts
14 8398315 . TRANSISTOR .. Silicon - Polarity NPN
15 8305770 . SINK .. Heat - Transistor
16 8398426 _ ZENER Diode - Z 4 ' 10 Volts -95 MAmps. D.C.
17 8378680 1 - ZENER .. Diode - Z2 - 87 Volts - 10 MAmps. D.C.
18 8330081 As Req. WIRE .. No. 20 - Uninsulated - Sold per foot - 1 ft. required
19 8397794 As Req. CABLE .. No. 18 AWG. - TFE insul. - Sold per foot - 6 in. required
20 8340261 A.R.I - TUBING .. Teflon - 100 ft. roll

C3286 MAY, 1978


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C3286


PANEL ASSEMBLY
Indicator Light Switch Panel Assembly
GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,SD40-2,SD40T-2,
SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives

Ref. No. 1
PLATE B3286-4
Ref. Part No. Locomotive
No. Number Req. Description Application
A B
* 1 8484390 1 . PANEL ASY. .. Indicator light switch GP40P-2 JSD40T-2 ,SD45T-2 ,F40PH
* 1 9312284 1 - PANEL ASY. .. Indicator light switch F40PH
* 1 8483807 - 1 PANEL ASY. .. Indicator light switch GP1 5-1 ,GP38-2 ,GP39-2,GP40-2,GP40P-2 ,
SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F,F40C,F40PH
* 1 8484374 - 1 PANEL ASY. .. Indicator light switch GP40P-2 ,SD40T-2 ,SD45T-2 ,SDP40F ,
F40C
1 8484375 - 1 PANEL ASY. .. Indicator light switch SD45-2,SDP40F,F40PH
* 1 9312669 - 1 PANEL ASY.. Indicator light switch F40PH
* 1 9333550 - 1 PANEL ASY. .. Indicator light switch F40PH
* 1 9333783 - 1 PANEL ASY. .. Indicator light switch F40PH
Components of Panel Assemblies listed in the same column are the same exept the lens caps, Ref. No. 7.
2 8484389 1 - PLATE .. Switch mounting - 4 switch
2 8482810 - 1 PLATE .. Switch mounting - 6 switch
3 8483597 1 1 BOARD .. Circuit
4 8482812 4 6 SWITCH .. Base - Push to test
5 8482811 4 6 LAMP .. Subminiature - 6 Volt
6 8482813 4 6 RESISTOR .. Miniature - 20 Watt - 500 Ohm
7 - - - - 4 6 CAP .. Lens - Indicator light switch - Select lens caps required from
chart on Page 6
+* 8 8484193 1 GUARD .. Panel asy. - 4 switch i A v j u u- * *j
+* 8 8484055 1 GUARD .. Panel asy.- 6 switch } Applied when cabinet mounted
+* 9 9094185 1 . GUARD .. Panel asy. - 4 switch I
+* 9 8482809 . 1 GUARD .. Panel asy. - 6 switch ' Applied when control console mounted

MAY, 1978 C3286


E I E C T K O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.C3286
PANEL ASSEMBLY
Indicator Light Switch Lens Caps

Ref. Nos. 1 thru 73


PLATE A3286-5

Ref. Lens Cap Ref. Lens Cap


No. Part No. Color Inscription No. Part No. Color Inscription

1 8482353 White 39 8482357 Red PCS Open


2 8482354 White Sand 40 8482358 Red OSC Hdlt
3 8482355 White Wheel Slip 41 8483724 Red Hot Eng
4 8483703 White ATS 42 8484238 Red Lock Wheel
5 8483704 White Grd Relay 43 8484240 Red Aux PowerCJ.

6 8483705 Wiite Slug Open Ckt 44 8484244 Red Over Speed


7 8483706 White Slug Blwr Out 45 8489200 Red Accel Start
8 8483707 White Turbo Pump 46 8496489 Red Bus Hot
9 8483708 White Test 47 8496490 Red Aux Power T.L.
10 8483709 White Power Trail 48 9084350 Red Lock Out
11 8483710 White Fil Motor Trip 49 9084351 Red Hot Oil
12 8484241 White Aux Power Phase 50 9084353 Red Air Comp.
13 8484242 White Slug Oper 51 9084355 Red Over Load
14 8484243 White No. 2 Unit Loads 52 9312122 Red Inst. Over Load
15 8484621 White ATS C.O. 53 9312124 Red Therm. Over Load
16 8488407 White S.C. Not Oper 54 9331436 Red Therm. O.L. Trip
17 8489841 White D.B. Grid Blwr 55 9331437 Red Inst. O.L. Trip
18 8498183 White Bell 56 9331442 Red Temp. Syst.
19 9084347 White D.B. Grd. Relay 57 9331443 Red Over Load Trip
20 9084348 White No Ban. Chrg. 58 9337108 Red Freq.Trip
21 9084349 White Motor Cut Out 59 9337109 Red Volt. Trip
22 9087279 White Auto. Power Limit 60 8483713 Blue No Power/Chrg.
23 9090695 White No Aux Gen 61 9084354 Blue No Power
24 9312125 White Gen. Fault Relay 62 9312123 Blue Aux. Power C.B.
25 9312185 White Low Idle 63 9331417 Blue Doors Close
26 9316073 White Blend Brake L.O. 64 8483712 Green Blr Stop
27 9332970 White E.P. Brake 65 9084352 Green Main C.B. Open
28 9332971 White Lay Over 66 9090696 Green Eng Air Fil
29 9334091 White Gen. Fuse Open 67 9099490 Green Brake Rel.
30 9335884 White Wsd. Def. 68 9099492 Green Door Close
31 8482356 Amber Brake Warn 69 9312121 Green Aux. Power T.L.
32 8483711 Amber Gov Down 70 9312126 Green Ready
33 8484239 Amber Aux Power T.L. 71 9331439 Green Loco H.E.P. On
34 8497087 Amber A.C. Ready 72 9331441 Green H.E.P. Ready
35 9094316 Amber Exc Limit 73 9331444 Green H.E.P. T.L. Comp.
36 9099491 Amber Brake Appl.
37 9331438 Amber H.E.P. Syst.Grnd.
38 9331440 Amber 480 V. Ext. Feed

C3286 MAY, 1978


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C3286


PANEL ASSEMBLY
A.C. Tramline Power Switch and Indicator Panel
F40C Locomotives

AUXILIARY
—I SIDEWAL.L HEATER
OPEN
P_ BREAKER, _ _ __ _

PLATE A3286-6
Ref. Part No.
No. Number Req. Description
1 8496485 1 NAMEPLATE PANEL ASSEMBLY .. A.C. power - Equipped
2 8496627 1 PLATE .. Name - Equipment mounting
3 8298939 1 SWITCH .. Rotary snap - 3 position
4 8411134 1 SWITCH .. Push button - Red - 1 N.O. - 1 N.C.
5 8487875 2 SWITCH .. Base - Push to test
6 8377850 2 DISC .. Switch locating
7 8482811 2 LAMP .. Subminiature - 6 Volt
8 8496489 1 CAP .. Lens - "Bus Hot"
9 8496490 1 CAP .. Lens - "Aux. Power T.L."
10 8487876 2 GUARD .. Switch lens
11 8370374 2 RESISTOR .. 50 Watt - 600 Ohms

12 ' 160536 4 SCREW ..Machine-1/4-20x5/8-Panhead-Crossrecess


13 171654 4 SCREW .. Tapping - 6-32 x 3/8 - Pan head - Slotted
14 8035119 4 NUT .. Locking - No. 6 hex.
15 453049 4 BOLT .. Machine - 1 /4-20 x 3/4 - Pan head - Slotted
16 120392 4 WASHER ..Plain-1/4
17 8035144 4 NUT .. Locking - 1/4 hex.
18 8496487 2 GASKET .. Rubber and cork - 7-1/2 x 1/2 x 1/8 in. thick - Sides
19 8496488 2 GASKET .. Rubber and cork - 10 x 1/2 x 1/8 in. thick -Top and bottom
*20 8496486 1 BOX .. Junction - Panel back
•21 8475586 A.R. CABLE .. 18 AWG. - LF thin insulation - 500 ft. roll
*22 8468611 A.R. CABLE .. 14 AWG. - LF thick insulation - 500 ft. roll
•23 8468612 A.R. CABLE .. 12 AWG. - LF thick insulation - 500 ft. roll
24 167163 6 SCREW .. Tapping- 10-32 x 1/2 -Pan head - Cross recess
25 121801 6 WASHER.. Lock-No. 10

MAY, 1978 C3286


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. C3314


MAIN GENERATOR - ALTERNATOR
GP18,GP20,GP30,SD18 Locomotives
PLATE B3314-1, 2 and 3

GENERATOR - ALTERNATOR REFERENCE LIST


Generator Unit Exch. Model Replaced By Loco.
Part No. Part No. No. See P. L. 3316 Model
8279238 8292379 D22B-D14 - - - - - - - - - GP18
8278825 8296320 D22BT-D14 _ .._ - - - - - GP20
8280943 8296327 D22C-D14 8348735 D32C-D14 SD18
8303213 ^8296400 D22DT-D14 8356521 D32DT-D14 GP30

Ref. Part Number


No. Number Required Description
GENERATOR ASSEMBLY . . Main - Includes Alternator
1 8279238 GENERATOR ASSEMBLY .. Main - D22B-D14
2 8278825 B GENERATOR ASSEMBLY .. Main - D22BT-D14
3 8280943 GENERATOR ASSEMBLY .. Main - D22C-D14 - Repl. by 8348735
4 8303213 D GENERATOR ASSEMBLY .. Main - D22DT-D14 - Repl.by 8356521
STATOR ASSEMBLY . . Generator - See Page 9
5 8278011 STATOR ASSEMBLY .. Generator
6 8278043 STATOR ASSEMBLY .. Generator
7 8304171 STATOR ASSEMBLY.. Generator
STATOR ASSEMBLY . . Alternator
8 8084520 1 1 1 1 STATOR ASSEMBLY .. Alternator
* 9 8092528 1 1 1 1 STATOR ASSEMBLY .. Alternator - Less frame
*10 8188101 1 1 1 1 FRAME .. Alternator stator
11 8089245 7 7 7 7 SEGMENT .. Guard
12 8089622 1 1 1 1 SEGMENT .. Guard
13 180124 16 16 16 16 BOLT .. Segment - 3/8-16 x 1-1/4 hex. head
14 180120 19 19 19 19 BOLT .. Segment - 3/8-16 x 3/4 hex. head
*15 180075 4 4 4 4 BOLT .. Segment to segment - 5/16-18 x 5/8 hex. head
*16 180078 12 12 12 12 BOLT .". Segment to segment - 5/16-18 x 7/8 hex. head
17 120382 35 35 35 35 WASHER .. Lock - 3/8
*18 120214 16 16 16 16 WASHER .. Lock - 5/16
19 8171287 1 1 1 1 BOARD ASSEMBLY .. Terminal - See Parts List 6703
*20 271615 14 14 14 14 BOLT .. Alternator stator mtg. - 3/4-10 x 3 hex. head
*21 103326 14 14 14 14 WASHER .. Lock - 3/4
ARMATURE AND ROTOR ASSEMBLY - See Page 14
22 1 1 1 1 ARMATURE AND ROTOR ASSEMBLY
23 8081758 1 1 1 1 SLEEVE .. Armature shaft
24 8185986 1 1 1 1 DISC .. Coupling - Generator - Replaces 8164682
25 8336209 6 6 6 6 BOLT .. Disc mtg. - 1-1/2-12 x 4-1/16 special -
Replaces 8209205 - Formerly 8336709
26 8032727 6 6 6 6 NUT .. Lock - 1-1/2-12 hex.

REVISED AUGUST, 1987


FEBRUARY, 1967 C3314
f L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O C P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part Number
No. Number Required Description
A ETC D GENERATOR ASSEMBLY .. Main - Includes alternator
HOUSING ASSEMBLY . . End - Includes Brush Holder
27 8166204 1 1 1 1 HOUSING ASSEMBLY .. End - Generator - See Page 16
HOUSIN
28 8084210 12 12 12 12 HOLDER ASSEMBLY .. Brush - See Page 18
HOLJ
29 - - - - 60 60 60 60 BRUSH .. Carbon - See Parts List 9136
8307806
8307£ .. Grade DE8 8204623 .. Grade DE2
8209085
8209C .. Grade AC38 8138914 .. Grade SA3590
30 8069556 1 1 1 1 DOWEL ,. End housing - 1/2 x 1-3/4
31 271615 14 14 14 14 BOLT . End housing - 3/4-10 x 3 hex. head
32 103326 14 14 14 14 WASHEI .. Lock - 3/4
AIR BOX ASSEMBLY
33 8130226 1 - _ - COVER ASSEMBLY .. End - Air box - See Page 19
34 8273860 - 1 - - BOX AS
BOX ASSEMBLY .. Air - See Page 21
35 8178897 - - 1 - BOX A£
BOX ASSEMBLY .. Air - See Page 21
36 8304050 - - - 1 BOX AS.
BOX ASSEMBLY .. Air - See Page 22
37 8127760 1 1 1 - COVER ASSEMBLY .. Commutator end
38 8304147 - - - 1 COVER ASSEMBLY .. Commutator end
39 8129669 3 3 3 3 LUG .. Cover
40 8120061 4 2 2 2 BRACKI .. Air box mounting - 1-7/8 x 1-1/4 x No. 7 Ga.
BRACKET
41 180120 52 56 56 40 BOLT ..
. . Air box mounting - 3/8-16 x 3/4 hex. head
42 120382 52 56 56 40 WASHEI
43 120394 52' 56 56 40 WASHEI
RING ASSEMBLY . . Alternator Collector -
44 8351020 1 1 1 1 ASSEMBLY .. Alternator collector - Replaces 8127832
RING A
45 8120116 1 1 1 1 LOOM .. Rotor lead - 5/8-3-1/2 in. long
LOOM.
46 8120117 1 1 1 1 LOOM. . Rotor lead - 5/8 - 6 in. long
47 8081935 2 2 2 2 LUG .. Terminal - Slip ring stud - 5/8
LUG..
*48 8164981 2 2 2 2 NUT .. Look - Terminal lug - 3/8-16 hex.
49 8081,898 1 1 1 1 BUSHING .. Alternator conduit
BUSHINi
50 8081969 1 1 1 1 FLANGI .. Bushing retainer
FLANGE
51 8094180 4 4 4 4 BOLT .... Flange mounting - 3/4-16 x 2-1/4 hex. hd. - Drilled
52 8116738 As Req. WIRE ..
.. Lock - No. 15 Ga. - 500 ft.
HOLDER ASSEMBLY . . Brush - Alternator
53 8271182 4 4 4 4 HOLDER ASSEMBLY .. Alternator brush
HOLDEI
54 8283687 4 4 4 4 CLIP ASSEMBLY.. Spring
55 8290056 - - - 2 SPACER
ACER .. Brush holder
56 8271183 4 4 4 4 BRUSH ..
. Carbon - Grade "AY" - Formerly 8271883
BEARING . . Roller - Armature
57 8081202 1 1 1 1 BEARIN
BEARING .. Roller - Armature
58 8271181 1 1 1 - COVER ASSEMBLY .. Bearing
59 8284845 - - - 1 COVER ASSEMBLY.. Bearing
60 8284844 4 4 4 2 STUD ASSEMBLY .. Alternator brush holder
61 8284842 4 4 4 2 Tl
TUBE .. Stud insulator
*62 453674 4 4 4 2 PINSf ... Roll
*63 8271180 1 1 1 1 TAG .. Identification - "Do Not Grease"
*64 145368 2 2 2 2 SCRE .. No. 2 Drive
SCREW

REVISED AUGUST, 1987


C3314 FEBRUARY, 1967
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part Number
No. Number Required Description
_ _ _ _ A B C D GENERATOR ASSEMBLY . . Main - Includes alternator
65 8081502 1 1 1 1 CAP ASSEMBLY . . Bearing
66 8081581 8 8 8 8 NUT . . Spline - 1/2-20
67 8127134 2 2 2 2 GASKET . . Bearing cap and cover
68 8133913 8 8 8 8 BOLT . . Cap and cover - 1/2-20 x 6-7/8 hex. head
69 120396 7 7 7 7 WASHER . . Plain - 1/2
70 8081735 1 1 1 1 THROWER . . Oil - Outer
*71 8081729 1 1 1 1 THROWER . . Oil - Inner
BOARD ASSEMBLY . . Terminal
72 8055707 1 1 1 1 BOARD ASSEMBLY . . Terminal - See Parts List 6703
73 8129667 1 1 1 1 INSULATION . . Terminal board
74 8129668 1 1 1 1 BRACKET . . Terminal board
75 132340 2 2 2 2 SCREW . . Terminal board - 5/16-18 x 1-1/4 Fil. head
76 120376 2 2 2 2 NUT . . 5/16-18 hex.
77 120214 2 2 2 2 WASHER . . Lock - 5/16
78 120393 2 2 2 2 WASHER . . Plain - 5/16
*79 180120 1 1 1 1 BOLT . . Bracket mounting - 3/8-16 x 3/4 hex. head
*80 120382 1 1 1 1 WASHER . . Lock - 3/8
*81 8098061 1 1 1 _ CABLE ASSEMBLY . . Alternator brush holder - Long
*82 8123281 2 2 2 _ LUG . . Terminal - No. 10
*83 8123282 2 2 2 - LUG . . Terminal - 1/4
84 8098062 1 1 1 2 CABLE ASSEMBLY . . Alternator brush holder - Short
*85 8123281 2 2 2 4 LUG . . Terminal - No. 10
*86 8123282 2 2 2 4 LUG . . Terminal - 1/4
87 8092309 2 2 2 1 BRACKET . . Brush holder cable assembly
88 120521 2 2 2 1 CLIP . . Cable assembly
89 8098106 2 2 2 1 INSULATION . . Clip
90 180016 2 2 2 1 BOLT . . Clip to bracket -1/4-20 x 1/2 hex. head
91 120375 2 2 2 1 NUT . . Lock - 1/4-20 hex.
92 120380 2 2 2 1 WASHER . . Lock - 1/4
CONDUIT, BOX ASSEMBLY . . Battery and Shunt Field Connection
93 8156194 1 1 - 1 CONDUIT . . Battery and shunt field connector
*94 8122048 _ - A. R. - CONDUIT .. Flexible - 1-1/4 - 25 ft. long
*95 8038437 - - 2 - COUPLING . . Conduit - 1-1/4 x 1-1/4
*96 8038587 2 2 2 2 NUT . . Lock - 1-1/4 conduit
*97 8038597 2 22 2 BUSHING.. 1-1/4 conduit
98 8130631 4 44 4 LUG . . Terminal - 3/8
99 8156197 1 1 - 1 BOX ASSEMBLY . . Conduit junction
*100 8178367 - - 1 - BOX ASSEMBLY . . Conduit junction
101 180120 4 4 4 4 BOLT . . Box mounting - 3/8-16 x 3/4 hex. head
102 120382 4 4 4 4 WASHER . . Lock - 3/8
103 120394 2 2 4 2 WASHER . . Plain - 3/8
104 8081714 1 1 _ 1 CLAMP . . Conduit
105 180124 2 2 - 2 BOLT . . Clamp - 3/8-16 x 1-1/4 hex. head
106 120377 2 2 - 2 NUT . . Clamp bolt - 3/8-16 hex.
107 120382 2 2 - 2 WASHER.. Lock- 3/8
GUARD ASSEMBLY . . Terminal Board
108 8230328 1 1 1 1 GUARD ASSEMBLY . . Terminal board
*109 8152310 2 2 2 2 SPACER . . 3/8 I. P. S. x 2 in. long
*110 8032730 2 2 2 2 NUT .. Lock- 3/8-24 hex.
*111 120394 4 4 4 4 WASHER . . Plain - 3/8

FEBRUARY, 1967 C3314


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part Number
No. Number Required Description
- - - - A B C D GENERATOR ASSEMBLY . . Main - Includes alternator
STRAP, BUS BAR AND CONNECTOR
112 8325549 2 2 2 2 STRAP . . Gen. bus bar and connector - Formerly 8084205
113 8325547 2 2 2 2 CLEAT . . Gen. bus bar and connector - Formerly 8084208 & 8355547
114 180128 4 4 4 4 BOLT .. Mounting - 3/8-16 x 1-3/4 hex. hd. - Formerly 180124
115 120377 4 4 4 4 NUT .. 3/8-16 hex.
116 120382 4 4 4 4 WASHER . . Lock - 3/8
117 8092351 1 1 1 1 BAR ASSEMBLY . . Bus - Gen. negative
118 180181 8 8 8 8 BOLT . . Bus bar - 1/2-13 x 2 hex. head
119 8032761 8 8 8 8 NUT .. Lock - 1/2-13 hex.
120 120396 8 8 8 8 WASHER . . Plain - 1/2
121 8092352 1 1 1 1 CONNECTOR ASSEMBLY . . Starting coil
122 8325493 1 1 1 1 STRAP . . Connector - Formerly 8084204
123 8325492 1 1 1 1 CLEAT . . Connector - Formerly 8084209
124 180128 2 2 2 2 BOLT . . 3/8-16 x 1-3/4 hex. head - Formerly 180124
125 120377 2 2 2 2 NUT .. 3/8-16 hex.
*126 442813 2 2 2 2 NUT . . Lock - 3/8-16 hex.
127 120382 2 2 2 2 WASHER . . Lock - 3/8
*128 120394 2 2 2 2 WASHER . . Plain - 3/8
129 8214067 As Req. SHIM . . Strap - . 030 thick
130 8214224 As Req. SHIM . . Strap - . 058 thick
GUARD ASSEMBLY . . Alternator Stator
131 8189015 4 4 4 4 GUARD ASSEMBLY . . Alternator stator - Perforated
132 180120 12 12 12 12 BOLT . . Guard - 3/8-16 x 3/4 hex. head
133 120382 12 12 12 12 WASHER . . Lock - 3/8
134 120394 12 12 12 12 WASHER . . Plain - 3/8
PLATE . . Name
135 8227168 2 2 2 2 PLATE . . Name
136 145369 12 12 12 12 SCREW . . Drive - No. 4
MOUNTING AND EQUIPMENT
*137 8155585 2 2 2 - GUARD ASSEMBLY . . Flywheel
*138 8289768 - - - 1 GUARD ASSEMBLY . . Flywheel - Right bank side
*139 8155582 2 2 2 - FRAME ASSEMBLY . . Guard
*140 8289575 - - - 1 FRAME ASSEMBLY . . Guard
*141 8155576 2 2 2 1 COVER ASSEMBLY . . Frame
*142 8082592 2 2 2 1 LATCH ASSEMBLY.. Cover
*143 8082406 2 2 2 1 SPRING . . Latch
*144 104094 6 6 6 3 RIVET . . Latch - 5/16 x 3/8 rd. head
*145 8084037 2 2 2 1 HOOK . . Latch
*146 8289769 - - - 1 GUARD ASSEMBLY . . Flywheel - Left bank side
*147 8289574 - - - 1 FRAME ASSEMBLY . . Guard
*148 8155576 - - - 1 COVER ASSEMBLY . . Frame
*149 8082592 - - - 1 LATCH ASSEMBLY . . Cover
*150 8082406 - - - 1 SPRING . . Latch
*151 104094 - - - 3 RIVET . . Latch - 5/16 x 3/8 rd. head
*152 8084037 - - - 1 HOOK . . Latch

REVISED AUGUST, 1987


C3314 FEBRUARY, 1967
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part Number
No. Number Required Description
- . __ . A B C D GENERATOR ASSEMBLY . . Main - Includes alternator
*153 180081 12 12 12 12 BOLT . . Guard mounting - 5/16-18 x 1-1/4 hex. head
*154 120214 12 12 12 12 WASHER . . Lock - 5/16
*155 8253172 6 6 6 6 CLIP . . Guard mounting
*156 272517 6 6 6 6 BOLT . . Gen. mounting - 1-1/2-6 x 3-1/2 hex.head
*157 8165817 6 6 6 6 WASHER . . Lock - 1-1/2
*158 8015597 2 4 2 2 PIN . . Dowel - Gen. mounting - 5/8-11 x 3-1/2 long
*159 114507 2 4 2 2 NUT .. 5/8-11 hex.
*160 8159288 As Req. SHIM . . Gen. mounting - . 005
*161 8159283 As Req. SHIM . . Gen. mounting - .0156
*162 8159287 As Req. SHIM . . Gen. mounting - . 020
*163 8159284 As Req. SHIM . . Gen. mounting - . 031
*164 8159285 As Req. SHIM . . Gen. mounting - . 0625
*165 8159286 As Req. SHIM . . Gen. mounting - . 125

FEBRUARY, 1967 C3314


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR

19

PLATE B3314-1

C3314 FEBRUARY, 1 9 6 7
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR

PLATE B3314-2

FEBRUARY, 1967 C3314


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR

PLATE B3314-3

C3314 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
GENERATOR STATOR ASSEMBLY
PLATE A3314-4 and 5
Ref. Part Number
No. Number Required Description
1 8278011 A . . STATOR ASSEMBLY.. Main generator - D22B-D14, D22BT-D14
1A 8278043 - B - STATOR ASSEMBLY . . Main generator - D22C-D14
IB 8304171 - - C STATOR ASSEMBLY.. Main generator - D22DT-D14
2 8277655 1 1 - FRAME ASSEMBLY . . Stator
2A 8302402 - - 1 FRAME ASSEMBLY . . Stator
The following components are applicable to all stators unless otherwise indicated.
COIL ASSEMBLY . . Main Field - Interpole
3 8268458 6 MAIN POLE AND COIL ASSEMBLY .. Open - Position 1, 3, 5, 7,
9 and 11
4 8284000 6 POLE ASSEMBLY .. Main
5 8288708 6 WASHER .. Main pole - Inner
6 8268553 6 COIL ASSEMBLY .. Start and differential
7 8268503 6 COIL ASSEMBLY .. Battery - Open
8 8268554 6 COIL ASSEMBLY .. Shunt - Open
9 8082722 54 CONDUCTOR ASSEMBLY .. Compensating field
10 8094645 6 SUPPORT .. Compensating conductor - Upper
11 8094647 6 SUPPORT .. Compensating conductor - Lower
12 8268457 6 MAIN POLE AND COIL ASSEMBLY.. Crossed - Position 2,4, 6,
8, 10 and 12
13 8284000 6 POLE ASSEMBLY .. Main
14 8288708 6 WASHER .. Main pole - Inner
15 8268553 6 COIL ASSEMBLY .. Start and differential
16 8268555 6 COIL ASSEMBLY .. Battery - Crossed
17 8268556 6 COIL ASSEMBLY .. Shunt - Crossed
18 8082722 54 CONDUCTOR ASSEMBLY .. Compensating field
19 8094645 6 SUPPORT .. Compensating conductor - Upper
20 8094647 6 SUPPORT .. Compensating conductor - Lower
21 8268493 12 WASHER .. Main pole - Outer - No. 11 gauge
22 8082502 12 SPRING ASSEMBLY .. Main pole
* 23 271702 24 BOLT .. Mounting - 1 - 8 x 3 hex. head
* 24 121326 24 WASHER .. Lock - 1

25 8283921 6 COIL ASSEMBLY .. Interpole - Includes pole - Position 1, 3, 5, 7,9


and 11 - Four turn coil
26 8283923 6 COIL ASSEMBLY .. Interpole - Includes pole - Position 2,4, 6, 8,
10 and 12 - Five turn coil

27 8268876 12 SHIM .. Interpole


*28 271702 24 BOLT .. Interpole and coil assembly mounting - 1-8 x 3 hex. head
*29 121326 24 WASHER .. Lock - 1

CONNECTOR ASSEMBLY
30 8082293 10 CONNECTOR .. Differential
31 8142639 1 CONNECTOR ASSEMBLY .. Compensating to differential to
interpole coil
32 8082300 1 CONNECTOR .. Differential to interpole
33 8142647 1 CONNECTOR ASSEMBLY .. Differential to compensating
34 8142649 1 CONNECTOR ASSEMBLY .. Differential to compensating
35 8145060 2 INSULATION .. Differential and compensating connector

FEBRUARY, 1967 C3314


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR-ALTERNATOR

Ref. Part No.


No. Number Req. Description

STATOR ASSEMBLY .. Main generator

36 8082295 5 CONNECTOR .. Interpole


37 8082294 5 CONNECTOR .. Interpole
38 8142644 1 CONNECTOR ASSEMBLY .. Interpole to compensating
39 8082291 11 CONNECTOR .. Starting coil
40 8082898 1 CONNECTOR ASSEMBLY .. Negative starting
41 8157647 11 CONNECTOR .. Battery coil
42 8082337 1 CONNECTOR ASSEMBLY.. Generator negative
*43 8142651 12 CONNECTOR ASSEMBLY , Compensating - C. E.
*44 8142653 12 CONNECTOR ASSEMBLY , Compensating - C. E.
*45 8142655 12 CONNECTOR ASSEMBLY , Compensating - C. E.
*46 8142657 12 CONNECTOR ASSEMBLY , Compensating - C. E.
*47 8142659 6 CONNECTOR ASSEMBLY .. Compensating - C. E.
48 8142661 12 CONNECTOR ASSEMBLY Compensating - R. E.
49 8142663 12 CONNECTOR ASSEMBLY Compensating - R. E.
50 8142665 12 CONNECTOR ASSEMBLY Compensating - R. E.
51 8142667 9 CONNECTOR ASSEMBLY Compensating - R. E.
52 8142669 2 CONNECTOR ASSEMBLY Compensating - R. E.
53 8142671 3 CONNECTOR ASSEMBLY Compensating - R. E.
54 8142675 2 CONNECTOR ASSEMBLY Compensating - R. E.
55 8084889 24 STRIP .. Brazing - Connector - . 005 x 1 x 1-1/8
56 8292301 17 STRIP .. Dampening - Interpole coil leads and connectors - 1/4 x
1-1/2 x 5 in.
57 - - - - A. R. TWINE ., Torpedo - 1/16 - Available as follows:
8192837 .. 1/2 Ib. ball - Approx. 143 yards
8122563 .. 50 Ib. spool - Approx. 14, 300 yards
58 8325744 79 STRIP .. Dampening - Connector straps - 1/4 x 1-1/2 x 2-1/2
59 8061130 A.R. ENAMEL .. Red insulating - 1 quart
*61 8159212 6 SPACER .. Shunt and battery connector
*62 8159211 5 SPACER .. Shunt and battery connector
/63 8325550 STRAP .. Generator negative and differential and compensating connector-
Formerly 8081905 (Steel)
/64 8325548 2 CLEAT .. Connector - Formerly 8084159 (Wood)
65 8092355 2 BUSHING .. Insulating
66 180137 2 BOLT .. 3/8-16 x 2-3/4 hex. head
*66A 120382 2 WASHER .. Lock - 3/8
*66B 120394 2 WASHER .. Plain - 3/8
67 180185 4 BOLT .. 1/2-13 x 2-1/2 hex. head
68 103323 4 WASHER .. Lock - 1/2
*68A 120396 4 WASHER .. Plain - 1/2
CABLE ASSEMBLY SHN - SHP - BFN and BFP
69 8122294 A.R. CABLE .. SHN and SHP lead - 133/. 0141 - 250 ft. long - Approx. 20 ft.
required
70 8176877 2 CABLE .. BFN and BFP lead- D22B-D14, D22BT-D14, D22DT-D14
71 8084539 2 LUG .. Terminal
72 8214295 A. R. TUBING .. Vinyl - SHN, SHP, BFN and BFP cable leads - 100 ft. long
/ Improved design polyester cleat and strap, former steel and wood design are available for service.

C3314 10 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR-ALTERNATOR

Ref. Part No.


No. Number Req. Description

STATOR ASSEMBLY .. Main generator

* 73 8268695 11 CONNECTOR .. Crimp - . 75 long


* 74 8268696 2 CONNECTOR .. Crimp - 1. 18 long
75 8133338 1 GROMMET .. SHN, SHP, BFN, BFP cable

76 8099546 1 TAG .. Identification - SHP


* 77 8099547 1 TAG .. Identification - SHN
78 8099548 1 TAG .. Identification - BFP
* 79 8099549 1 TAG .. Identification - BFN

FEBRUARY. 1967 11 C3314


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR-ALTERNATOR

36 39 7 38? 4I7 277


39
39

41

37

63
68 78 70

STATOR ASSEMBLY
BETWEEN INNER AND OUTER LAYERS OF CONNECTORS
FACING REAR END OF STATOR

PLATE A3314-4

C3314 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR-ALTERNATOR
-53 ^53

57^

34

COMPENSATING CONNECTORS
FACING REAR END OF STATOR

8-1 4-i 5- 6
I7J 13-Jl 14 15 ~h

Ref. Nos. 3 and 12


MAIN POLE AND FIELD COIL ASSEMBLY
(Open and Crossed)

MAIN GENERATOR-ALTERNATOR
PLATE A3314-5

FEBRUARY, 1967 13 C3314


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
ARMATURE AND ROTOR ASSEMBLY

PLATE A3314-6
Ref. Part No.
No. Number Req. Description
1 8331441 1 ARMATURE ASSEMBLY .. Generator - Includes rotor - D22B-D14,
D22BT-D14, D22C-D14, D22DT-D14 Gen. - Replaces 8268837
2 8331670 1 ARMATURE ASSEMBLY .. Generator - Replaces 8268836
3 8081736 1 SHAFT .. Armature - Standard
8132994 SHAFT .. . 0235 O. S. at spider fit
4 8176404 1 COMMUTATOR ASSEMBLY.. Fully seasoned
5 271659 16 BOLT .. Commutator to core - 7/8-9 x 2-3/4 hex. head
6 103327 16 WASHER .. Lock - 7/8
* 7 8069556 1 DOWEL .. Commutator to core
ROTOR ASSEMBLY . . Alternator
8 8148820 1 ROTOR ASSEMBLY .. Alternator
9 8148818 1 CONDUIT ASSEMBLY .. Rotor lead
10 8082635 1 PLATE .. Conduit support
11 8082669 1 SLEEVE .. Conduit to support plate
12 8082668 1 FLANGE .. Conduit
13 180079 3 BOLT .. Flange to support plate - 5/16-18 x 1 hex. head
14 8032758 3 NUT .. Lock - 5/16-18 hex.
15 8079429 3 BOLT .. Sleeve to flange - 5/16-18 x 7/8 hex. head
16 8081898 1 BUSHING .. Conduit
17 8087892 1 PLATE .. Conduit bushing retainer
18 8028955 10 BOLT .. Support and retainer plate - 3/8-16 x 3/4 hex. head
19 120382 10 WASHER .. Lock - 3/8

C33T4 14 FEBRUARY, 1967


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part No.
No. Number Req. Description
- 8331441 1 ARMATURE ASSEMBLY . Generator - Includes rotor
- 8148820 1 ROTOR ASSEMBLY .. Alternator
20 8211467 8 COIL ASSEMBLY .. Alternator field - Open - End plate
stamped "O"
21 8211468 8 COIL ASSEMBLY .. Alternator field - Crossed - End plate
stamped "X"
22 223748 48 BOLT .. Coil mounting - 5/8-18 x 4-1/2 hex. head - Formerly 223745
23 8131993 15 CONNECTOR .. Crossed coil to open coil
24 8127013 8 BLOCK ASSEMBLY .. Insulating - Field coil
25 180122 16 BOLT .. Block to spider - 3/8-16 x 1 hex. head
26 120394 16 WASHER .. Plain - 3/8
27 120382 16 WASHER .. Lock - 3/8
28 180077 32 BOLT .. Coil connector to coil - 5/16-18 x 3/4 hex. head
29 120393 32 WASHER .. Plain - 5/16
30 120214 32 WASHER .. Lock - 5/16
31 8116738 A.R. WIRE .. Lock - 500 ft. - 3/64 dia.
32 271659 16 BOLT .. Rotor to armature - 7/8-9 x 2-3/4 hex. head
33 103327 16 WASHER .. Lock - 7/8
34 8116738 A. R. WIRE .. Lock - 500 ft. - 3/64 dia.
35 8133635 A.R. BAR .. Balance weight - Rotor and armature
36 8133636 A. R. WEIGHT .. Balance - Armature - Commutator end
37 8091451 2 CABLE ASSEMBLY .. Alternator brush holder
38 8122294 - CABLE .. 133/.0141 - 250 ft. long - Approx. 13 ft. required
39 8130630 4 LUG.. Terminal - 5/16
+40 8081758 1 SLEEVE .. Armature shaft
+41 8185986 1 DISC .. Coupling - Generator end - Replaces 8164682
+42 8336209 6 BOLT .. Disc mtg. - 1-1/2-12 x 4-1/16 special - Replaces 8209205
+43 8032727 6 NUT .. Lock - 1-1/2-12 hex.
+*44 8164605 1 DISC .. Coupling - Engine end - See Parts List 224
+*45 8245294 6 BOLT .. Disc to crankshaft - 1-1/2-12 x 4-9/16 square head
+*46 8334366 6 NUT .. Lock - 1-1/2-12 hex. - Formerly 8032727
+*47 271644 12 BOLT .. Disc to disc - 3/4-16 x 4-1/2 hex. head
+*48 8060089 12 NUT .. Lock- 3/4-16 hex.

REVISED AUGUST, 1987


FEBRUARY. 1967 15 C3314
E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
END HOUSING ASSEMBLY
A
-9

25-
SECTION A-A
PLATE A3314-7
Ref. Part No.
No. Number Req. Description
1 8166204 1 HOUSING ASSEMBLY.. End
2 8174227 1 HOUSING ASSEMBLY.. End
3 8081906 6 BLOCK .. Brush holder - Outer - Thick
4 8081907 6 BLOCK .. Brush holder - Outer - Thin
5 8084210 12 HOLDER ASSEMBLY .. Brush - See Page 18
6 8081901 12 BLOCK .. Brush holder - Inner
7 271664 12 BOLT .. Block to housing - 7/8-9 x 4 hex. head
8 8137717 12 WASHER .. Lock - 7/8
9 8082353 1 RING ASSEMBLY .. Connector - Positive
10 8201425 1 CABLE ASSEMBLY .. Long - Formerly 8099808
11 8201418 1 LUG .. Terminal - Straight
12 8215623 1 LUG .. Terminal - 15° angle
13 8201424 5 CABLE ASSEMBLY .. Short - Formerly 8099807
14 8201418 5 LUG .. Terminal - Straight
15 8215623 5 LUG .. Terminal - 15° angle
16 8082316 1 RING ASSEMBLY .. Connector - Negative
17 8201424 6 CABLE ASSEMBLY .. Short - Formerly 8099807
18 8201418 6 LUG .. Terminal - Straight
19 8215623 6 LUG .. Terminal - 15° angle
20 8137701 24 BOLT ASSEMBLY .. Includes lockwasher - 3/8-16 x 5/8 hex. head
21 8164050 24 BLOCK .. Connector ring clamp
22 189304 12 BOLT .. Block to frame - 3/8-16 x 3-1/4 hex. head
23 442813 12 NUT .. Lock - 3/8-16 hex. - Replaces 8032759
24 120394 24 WASHER .. Plain - 3/8
25 8081910 4 CLAMP .. Connector ring
26 9420435 6 BOLT .. Lock - 1/2-13 x 2-1/2 hex. head - Formerly 180185
27 120396 6 WASHER .. Plain - 1/2

C3314 16 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Alternator Collector Ring

17-

Ref. No. 1 Ref. No. 2


PLATE A3314-8
Ref. Part No.
No. Number Req. Description
1 8127832 A - RING ASSEMBLY .. Alternator collector - D22B-D14, D22BT-D14,
D22C-D14, D22DT-D14 - Replaced by 8351020
2 8351020 - B RING ASSEMBLY.. Alternator collector - D22B-D14, D22BT-D14,
D22C-D14, D22DT-D14 - Replaces 8127832
3 8081866 2 _ RING . . Alternator collector
4 8351018 - 2 RING . . Alternator collector
5 8081890 1 - INSULATOR .. Stud - 13/32 LD. x 1-15/16 long
6 8081891 2 - INSULATOR .. Stud - 13/32 L D. x 1-7/16 long
7 8081889 1 - INSULATOR .. Stud - 13/32 L D. x 3-1/16 long
* 8 8081962 1 - INSULATOR .. Stud - 13/32 L D. x 2-5/8 long
9 8081893 6 - SPACER . . Collector ring - 45/64 L D. x 1 O. D. x 1/2 long
10 8351015 - 3 INSULATOR . . Stud - 13/32 L D. x 1-11/16 long
11 8081882 1 - STUD .. Collector ring - Long - 3/8-16 x 5-3/8 special
12 8081881 1 - STUD .. Collector ring - Short - 3/8-16 x 4-1/2 special
13 8351016 - 1 STUD .. Collector ring - Long - 3/8-16 x 5-1/4 special
14 8351017 - 1 STUD .. Collector ring - Short - 3/8-16 x 4-3/4 special
*15 8082349 1 - BOLT . . Collector ring - 3/8-16 x 4-3/4 hex. head
*16 189295 - 1 BOLT . . Collector ring - 3/8-16 x 4-1/2 hex. head
17 140634 4 2 NUT .. 3/8-16 hex.
18 8164981 - 2 NUT . . Lock - 3/8-16 hex.
19 120394 5 5 WASHER . . Plain - 3/8
20 103321 3 - WASHER . . Lock - 3/8
21 120382 - 2 WASHER . . Lock - 3/8

FEBRUARY. 1967 C3314


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
BRUSH HOLDER ASSEMBLY

PLATE A3314-9
Ref. Part No.
No. Number Req. Description
1 8084210 1 HOLDER ASSEMBLY.. Brush
2 8097606 1 SHAFT ASSEMBLY.. Brush holder
3 8097604 1 SHAFT . . Brush holder
4 8084053 5 ANCHOR .. Brush holder spring
5 8082807 5 LEVER ASSEMBLY .. Includes shunt
6 8082996 5 SHUNT .. Flexible
7 8082880 5 SPRING.. Brush
8 8097605 5 BUSHING .. Shaft
9 8097638 1 RING.. Snap
10 8097603 1 WASHER .. Plain - 27/32 I. D. x 1-3/8 O. D. x 1/16
11 180079 1 BOLT .. Shaft to holder - 5/16-18 x 1 hex. head
12 120214 1 WASHER .. Lock - 5/16 - Formerly 103320
13 8159003 2 STUD .. Insulator - Standard
8209068 .. .002 O. S. 8222653 .. .033 O. S.
8219773 .. .008 O. S. 8222652 . . .062 O. S.
8209069 .. .031 O. S. 8222654 .. .065 O. S.
14 8042533 2 PIN .. Stud to frame - . 155 x 1-5/8 in. long
15 8084068 5 PIN .. Groove
16 120392 5 WASHER .. Brush holder terminal
17 446609 5 SCREW .. Terminal - Includes lockwasher - 1/2-20 x 5/8 hex. head
18 120391 5 WASHER .. Plain - No. 10
19 120687 8 SCREW .. Clip and shunt lever - No. 10-24 x 1/2 fil. head
20 120217 8 WASHER .. Lock - No. 10 - Formerly 106497
21 8082934 5 CLIP .. Anchor
*22 8303195 2 SLEEVE .. Insulator
*23 - _ _ _ _ BRUSH .. Carbon - See Parts List 9136
8307806 .. Grade DE8 8204623 .. Grade DE2
8209085 .. Grade AC38 8138914 .. Grade SA3590

C3314 18 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Commutator End Cover
GP18 Locomotives

28

PLATE A3314-10
Ref. Part No.
No. Number Req. Description
1 8130226 1 COVER ASSEMBLY .. Commutator end - D22B-D14
2 8084349 1 PANEL ASSEMBLY .. Upper
3 8082684 2 HINGE .. Right hand
4 8082686 2 HINGE .. Left hand
5 8084346 1 PANEL ASSEMBLY .. Left side - Lower
6 8082687 1 HINGE .. Left hand
7 8260374 1 PANEL ASSEMBLY .. Right side - Lower
8 8082685 1 HINGE .. Right hand
9 8124251 1 PANEL ASSEMBLY .. Bottom - Left
10 8120060 4 CLIP .. Panel retainer
*11 105617 6 NUT .. 3/8-16 square - Machine
12 8124250 1 PANEL ASSEMBLY .. Bottom - Right
*13 105617 6 NUT .. 3/8-16 square - Machine
14 8260385 1 PANEL ASSEMBLY .. Center - Lower
*15 105606 2 NUT .. 3/8-16 square - Regular
16 179837 10 BOLT .. 3/8-16 x 3/4 hex. head
17 103321 10 WASHER .. Lock - 3/8
18 103341 10 WASHER .. Plain - 3/8
19 8189994 1 GLASS .. Commutator cover - 7-3/8 in. square
20 8190291 1 WEATHERSTRIP .. Glass - 28-5/16 long
21 8190290 1 FILLER .. Weatherstrip - 28-5/16 long

FEBRUARY, 1967 19 C3314


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part No.
No. Number Req. Description
- - - - 1 COVER ASSEMBLY .. Cummutator end
22 8084348 1 DOOR ASSEMBLY .. Inspection - Left hand
23 8084311 3 HINGE .. Door
24 8031902 1 HANDLE .. Door
25 8082592 2 LATCH ASSEMBLY.. Door
26 8082473 2 HANDLE . . Latch
27 8082632 2 BRACKET .. Latch handle
28 8082406 2 SPRING.. Latch
29 453673 2 PIN . . Latch handle - . 375 x 1.375 long
30 8260336 1 DOOR ASSEMBLY.. Inspection - Right hand
31 8084312 3 HINGE .. Door
32 8031902 1 HANDLE .. Door
33 8082592 2 LATCH ASSEMBLY .. Door
34 8082473 2 HANDLE .. Latch
*35 8082632 2 BRACKET .. Latch handle
*36 8082406 2 SPRING.. Latch
*37 453673 2 PIN.. Latch handle - . 375 x 1.375 long

C3314 2O FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Air Box Assembly
GP20, SD18 Locomotives

PLATE A3314-11
Ref. Part No.
No. Number Req. Description
1 8273860 A _ BOX ASSEMBLY . . Air - D22BT-D14 Gen. - GP20 Locomotives
2 8178897 - B BOX ASSEMBLY . . Air - D22C-D14 Gen. - SD18 locomotives
3 8179324 - 1 BOX ASSEMBLY . . Air - Less door assembly
4 8147556 1 1 GLASS . . Air box inspection
5 8187625 1 1 WEATHERSTRIP . . Inspection glass - 24 in. long
6 8166637 1 1 STRIP . . Filler - 100 ft. long - Approx. 2 ft. required
7 8084037 4 4 HOOK . . Door latch
8 8145455 8 8 HOOK.. Door
9 8179334 1 1 DOOR ASSEMBLY . . Inspection - Lower right
10 8179335 1 1 DOOR ASSEMBLY . . Inspection - Lower left
11 8263992 1 - DOOR ASSEMBLY . . Inspection - Upper right
12 8264035 1 - DOOR ASSEMBLY . . Inspection - Upper left
13 8179333 - 1 DOOR ASSEMBLY . . Inspection - Upper right
14 8179332 - 1 DOOR ASSEMBLY . . Inspection - Upper left
15 8082592 4 4 LATCH ASSEMBLY . . Door - 1 req. per door Ref. Nos. 9 thru 14
16 8082473 4 4 HANDLE . . Latch
17 8082632 4 4 BRACKET . . Latch
18 8082406 4 4 SPRING.. Latch
19 453673 4 4 PIN . . Roll
20 104094 12 12 RIVET . . Latch mounting
*21 8208896 A.R. GASKET . . Inspection door - 5 ft. 10 in. long - Approx. 26 ft. req.
*22 8122390 A.R. CEMENT . . Gasket - 1 quart

REVISED AUGUST, 1987


FEBRUARY, 1967 21 C3314
E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Air Box Assembly
GP30 Locomotives

18

PLATE A3314-12
Ref. Part No.
No. Number Req. Description
1 8304050 1 BOX ASSEMBLY .. Air - D22DT-D14 generator
2 8303722 1 DUCT ASSEMBLY .. Blower
3 8326092 - STRIP .. Rubber - Sold by the foot - Approx. 3 ft required
4 8303724 2 COVER ASSEMBLY .. Air box - Outer periphery
5 8082592 2 LATCH ASSEMBLY.. Cover
* 6 8082473 1 HANDLE .. Latch
* 7 8082632 1 BRACKET .. Latch
* 8 8082406 1 SPRING.. Latch
* 9 453673 1 PIN .. Roll
10 104095 6 RIVET .. 5/16 round head
11 8303783 3 DOOR ASSEMBLY .. Air box
*12 8208896 - GASKET .. Rubber - 5 ft. 10 in. long - Approx. 22 ft. required
13 8303940 1 DOOR ASSEMBLY .. Air box
14 8147556 1 GLASS .. Sight
15 8187625 1 WEATHERSTRIP .. Sight glass
16 8166637 A.R. STRIP .. Filler - 100 ft. long
*17 8208896 - GASKET .. Rubber - 5 ft. 10 in. long - Approx. 7 ft. required
18 8145455 4 HOOK .. Cover assembly - Opposite latch end
19 8084037 2 HOOK .. Latch
20 180121 27 BOLT .. Door mounting - 3/8-16 x 7/8 hex. head
21 120382 27 WASHER .. Lock - 3/8
22 120388 27 WASHER .. Plain - 3/8
*23 8208896 - GASKET .. Rubber - 5 ft. 10 in. long - Approx. 15 ft. required
*24 8122390 A.R. CEMENT .. Gasket - 1 qt.

C3314 22 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. F3316


MAIN GENERATOR - ALTERNATOR
GP15-1,GP28GP28M,GP30,GP35,GP38.GP39,DD35.DDA35,SD18,SD28 ,SD35,
SD38,SD39,SDL39.SDP28,SDP35 and SDP38 Locomotives
PLATES E3316-1 and D3316-2
Unit Previous Model
Generator Exchange Model Generator Refer to P.L. No. 33 14 Locomotive
Part No. Part No. Number Type Part No. Model Application
8333088 8296443 D32-D14 Shunting GP35.DD35,DDA35,
SD35,SDP35
/8340242 8399932 D32B-D14 Shunting . . . . . . . . . GP28,GP28M,GP38,
SD28,SD38,
SDP28.SDP38
9313936 . . . . D32B2-D14 Shunting . . . . . . . . . GP15-1
8348735 . . . . D32C-D14 Shunting 8280943 D22C-D14 SD18
8356521 . . . . D32DT-D14 Shunting 8303213 D22DT-D14 GP30
V8409126 8433604 D32D-D14 Full Field . . . . . . . . . SD39
8421310 8433604 D32E-D14 Full Field . . . . . . . . . GP39,SD39,SDL39
/8421465 8434284 D32E1-D14 Full Field GP38,SD38
8448891 D32E3-D14 Full Field . . . . . . . . . GP38,SD38

/ For GP38 and SD38 application, determine if original generator is shunting or full field. The shunting and full
field generators are not interchangeable.
// 8409126 replaced by 8421310.
Ref. Part Number
No. Number Required Description
A B C D E F G
1 8333088 1 GENERATOR ASY. .. Main -D32-D14
2 8340242 1 - - - - - GENERATOR ASY. .. Main - D32B-D14
3 9313936 1 GENERATOR ASY. .. Main -D32B2-D14
4 8348735 1 GENERATOR ASY. .. Main - D32C-D14 - Replaces 8280943
5 8356521 1 GENERATOR ASY. .. Main -D32DT-D14 - Replaces 8303213
6 8409126 1 GENERATOR ASY. .. Main - D32D-D14 - Replaced by 8421310
7 8421310 1 GENERATOR ASY. .. Main - D32E-D14 - Replaces 8409126
8 8421465 1 GENERATOR ASY. .. Main - D32E1-D14
o S4d88Q 1 i nFMPRATnR AQV Moir, m?P"?_ni4

STATOR ASSEMBLY .. Main Generator - See Page 7


10 8332386 1 - 1 - - - STATOR ASSEMBLY .. Main generator
11 8340241 1 STATOR ASSEMBLY .. Main generator
12 8348539 1 STATOR ASSEMBLY .. Main generator
13 8409244 - - 1 - STATOR ASSEMBLY .. Main generator
14 8421309 1 STATOR ASSEMBLY .. Main generator
1 <; 847146ft 1 STATOR ASSEMBLY .. Main generator
CABLE ASSEMBLY .. Alternator Brush Holder
^16 8098062 2 2 2 2 . _ _ CABLE ASY. .. Alternator brush holder
M17 8415565 . 1 . . 1 1 1 CABLE ASY. .. Alternator brush holder
#18 8415566 . 1 . . 1 1 1 CABLE ASY. .. Alternator brush holder
*19 8123281 44 44 4 4 4 LUG .. Terminal - No. 10 (Applied to Ref. Nos. 16, 17, 18)
*20 8123282 4 4 4 444 4 LUG .. Terminal -1/4 (Applied to Ref. Nos. 16, 17, 18)
/ When Ref. Nos. 17 and 18 are used on D32B-D14, use 2 each of Ref. Nos. 21 thru 26.
21 8092309 1 1 1 1 2 2 2 BRACKET .. Brush holder cable
22 120521 1 1 1 1 2 2 2 CLIP .. Cable assembly
23 8098106 1 1 1 1 2 2 2 INSULATION .. Clip
24 180016 1 1 1 1 2 2 2 BOLT .. Clip to bracket -1/4-20 x 1/2 hex. head
25 120375 1. 1 1 1 2 2 2 NUT.. Lock-1/4-20 hex.
26 120380 1 1 1 1 2 2 2 WASHER ..Lock-1/4

Revised MAY, 1978


NOVEMBER, 1977 F3316
E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3316


MAIN GENERATOR - ALTERNATOR

Ref. Part No.


No. Number Req. Description
A-G GENERATOR ASSEMBLY .. Main
The following components, Ref. Nos. 27 thru 151 on Pages 2 thru 4 are applicable to Ref. Nos. 1 thru 9,
Columns A thru G except as indicated in the description column.
STATOR ASSEMBLY .. D14 Alternator - See Page 11
27 8349865 1 STATOR ASSEMBLY .. Dl 4 alternator
*28 271615 14 BOLT .. Stator mounting - 3/4-10 x 3 hex. head
*29 103326 14 WASHER .. Lock - 3/4
*30 8230328 1 GUARD ASSEMBLY .. Alternator terminal board
31 8152310 2 SPACER .. Guard - 3/8 I.P.S. x 2 in. long
32 120394 4 WASHER.. Lock - 3/8
33 8032730 2 NUT .. Lock - 3/8-24 hex.
ARMATURE AND ROTOR ASSEMBLY - See Page 12
34 8331441 1 ARMATURE AND ROTOR ASSEMBLY
35 8081758 1 SLEEVE .. Armature shaft
36 8164682 1 DISC .. Coupling -Generator end -Formerly 8185986
37 8336209 6 BOLT .. Disc mounting -1-1/2-12 x 4-1/16 special - Replaces 8209205
38 8334366 6 NUT .. Lock - 1-1/2-12 hex.
39 8336210 6 WASHER .. Special - Hardened - 1-17/32 I.D. x 2-7/16 O.D. x 9/32
HOUSING ASSEMBLY .. End - Includes Brush Holders - See Page 14
40 8331425 1 HOUSING ASY... End -D32-D14,D32B-D14,D32B2-D14,D32D-D14,D32E-D14>
D32E1-D14,D32E3-D14
41 '8348538 1 HOUSING ASY... End -D32C-D14JD32DT-D14
42 8331071 12 HOLDER ASSEMBLY .. Generator brush - See Page 16
43 . . . - 60 BRUSH .. Carbon - See Parts List 9136
44 8330890 60 HOUSING ASSEMBLY .. Brush spring - Constant pressure
45 8069556 1 DOWEL .. End housing - 1 / 2 x 1 -3/4
46 271615 14 BOLT .. End housing mounting - 3/4-10 x 3 hex. head
47 103326 14 WASHER .. Lock - 3/4
BOX ASSEMBLY .. Air - See Pages 17, 18 and 19
48 - - - - i BOX ASSEMBLY .. Air
8331616 .. D32-D14,D32D-D14,D32E-D14
8340335 .. D32B-D14J332E1-D14
8348688 ..D32C-D14
8356522 ..D32DT-D14
8448889 .. D32E3-D14.D32B2-D14
49 8338358 1 COVER ASSEMBLY .. Commutator end
50 8129669 3 LUG .. Cover
51 8120061 2 BRACKET .. Air box mounting
52 180120 22 BOLT .. Air box and cover mounting - 3/8-16 x 3/4 hex. head
53 180124 16 BOLT .. Air box mounting - 3/8-16 x 1-1/4 hex. head
54 120382 38 WASHER .. Lock - 3/8
55 120394 19 WASHER .. Plain - 3/8
RING ASSEMBLY . Alternator Collector - See Page 15
56 8351020 1 RING ASY. .. Alternator collector - Replaces 8127832
57 8081969 1 FLANGE .. Collector ring retaining
58 9428357 4 BOLT .. Lock - Flange retaining - 3/4-16 x 2 hex. head
59 8120116 1 LOOM .. Rotor lead - 5/8 x 3-1/2 in. long
60 8120117 1 LOOM .. Rotor lead - 5/8 x 6 in. long
61 8081935 2 LUG .. Terminal - Collector ring stud - 5/8
62 8164981 2 NUT .. Lock - Terminal stud - 3/8-16 hex.
63 8081898 1 BUSHING .. Alternator conduit

F3316 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3316
MAIN GENERATOR - ALTERNATOR

Ref. Part No.


No. Number Req. Description
A-G GENERATOR ASSEMBLY .. Main
HOLDER ASSEMBLY .. Brush - D14 Alternator
(664 8449414 4 HOLDER ASSEMBLY .. Alternator brush (1 mounting bolt)
*65 8434286 4 CLIP ASSEMBLY.. Spring
466 827118'* 4 HOLDER ASSEMBLY .. Alternator brush (2 mounting bolts)
*67 8406557 4 CLIP ASSEMBLY .. Spring - Replaces 8283687
68 8290056 2 SPACER.. Brush holder
469 8271183 4 BRUSH.. Carbon-8271182 holder-See P.L. 9136
(469 8413190 4 BRUSH.. Carbon-8449414 holder-See P.L. 9136
BEARING .. Roller - Armature
70 8081202 1 BEARING ..Roller-Armature
71 9321290 1 CAP ASSEMBLY.. Bearing-Replaces 8081502
72 8081581 8 NUT .. Spline -1/2-20
473 9321293 1 COVER ASY. .. Bearing - Replaces 8284845 - D32-D14JD32B-D14,D32C-D14,
D32DT-D14
474 9321292 1 COVER ASY. .. Bearing -Replaces 8405006 - D32B-D14JJ32B2-D14-D32D-D14,
D32E-D144D32E1-D14
75 8284844 2 STUD ASY. .. Brush holder (Applied to Ref. Nos. 73 and 74
76 8284842 2 TUBE.. Stud insulator
77 453674 2 PIN .. Roll (Applied to Ref. Nos. 73 and 74)
78 8127134 2 GASKET .. Bearing cap and cover
79 8133913 8 BOLT .. Cap to cover -1/2-20 x 6-7/8 hex. head .
80 120396 7 WASHER.. Plain -1/2
81 8081735 1 THROWER.. Oil - Outer
82 8081729 1 THROWER.. Oil - Inner
BOARD ASSEMBLY .. Terminal - Alternator Brush Holder Lead
83 8055707 1 BOARD ASY. .. Terminal - See Parts List 6703
84 8129667 1 INSULATION.. Terminal board
85 8333117 1 BRACKET .. Terminal board
86 132340 2 SCREW .. Terminal board mounting - 5/16-18 x 1-1/4 fil. head
87 120376 2 NUT ..5/16-18 hex.
88 120214 2 WASHER.. Lock-5/16
89 120393 2 WASHER ..Plain-5/16
90 180120 1 BOLT .. Bracket mounting - 3/8-16 x 3/4 hex. head
91 120382 1 WASHER .. Lock - 3/8
BUS BAR AND STRAP
92 8331495 1 BAR ASY. .. Bus-Neg.-D32-D14^)32B-D14,D32B2-D14JD32D-D14,
D32E-D14JJ32E1-D14
93 8348679 1 BAR ASY. .. Bus - Neg. - D32C-D14JJ32DT-D14
94 8325549 2 STRAP.. Bus bar
*95 8214067 A.R. SHIM .. Bus bar strap - 24 ga.
*96 8214224 A.R. SHIM .. Bus bar strap - 16 ga.
97 8325547 2 CLEAT.. Bus bar strap
98 180128 4 BOLT ..Bus bar strap-3/8-16x1-3/4 hex. head
99 120382 4 WASHER .. Lock - 3/8
100 120394 4 WASHER.. Plain - 3/8
101 8331994 2 CLAMP.. Bus bar
*102 9420435 2 BOLT .. Lock - Bus bar clamp -1/2-13 x 2-1/2 hex. head
*103 120396 2 WASHER ..Plain-1/2
104 8332034 4 CLEAT.. Cable (STN)
105 189306 1 BOLT .. Cleat mounting - 3/8-16 x 5 hex. head
106 180132 1 BOLT ..Cleat mounting-3/8-16x2-1/4 hex. head
107 120394 3 WASHER .. Plain - 3/8
108 9416513 1 NUT.. Lock-3/8-16 hex.
109 180126 4 BOLT ..Bus bar-3/8-16x1-1/2 hex. head
110 180124 4 BOLT ..Connector-3/8-16x1-1/4 hex. head
111 120388 8 WASHER .. Plain - 3/8
112 9416513 8 NUT.. Lock-3/8-16 hex.

NOVEMBER, 1977 F3316


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3316
MAIN GENERATOR - ALTERNATOR

Ref. Part No.


No. Number Req. Description
A-G GENERATOR ASSEMBLY .. Main

GUARD ASSEMBLY .. Alternator


113 8189015 4 GUARD ASSEMBLY .. Alternator stator - Perforated
114 180120 12 BOLT ..Guard -3/8-1 6 x 3/4 hex. head
115 120382 12 WASHER .. Lock - 3/8
116 1 20374 12 WASHER .. Plain - 3/8

*117 8227 1 68 2 PLATE .. Name - Model and serial number


118 8331091 2 PLATE .. Name - "DANGER -600 VOLTS" -3 req'd. D32B2-D 14,
D32E-D14J)32E1-D14,D32E3-D14
119 145369 A.R. SCREW .. Drive - No. 4

*120 8004876 1 BUSHING .. Strain relief - D32-D14,D32B-D14,D32B2-D14,D32DT-D14,


D32E3-D14
*121 8121403 1 BUSHING .. Strain relief - D32D-D14,D32E-D14,D32E1-D14
*122 8038597 2 BUSHING .. Insulating - D32C-D1 3
123 8130631 4 LUG .. Terminal - Generator lead

GUARD ASSEMBLY .. Flywheel


*124 8289768 1 GUARD ASY. .. Flywheel - Engine right bank side - D32-D14,
D32B2-D14,D32DT-D14,D32D-D14,D32E-D14
*125 8155585 2 GUARD ASY. .. Flywheel - Right and left side - D32B-D14.D32C-D14,
D32E1-D14,D32E3-D14
*126 8289575 1 FRAME ASSEMBLY .. Guard
*127 8155585 2 FRAME ASSEMBLY .. Guard
*128 8155576 1 2 COVER ASSEMBLY .. Frame
*129 8082592 1 2 LATCH ASSEMBLY .. Cover
*130 8082406 1 2 SPRING .. Latch
*131 104094 3 6 RIVET ..Latch -5/16x3/8 round head
*132 8084037 1 2 HOOK .. Latch
*133 8289769 GUARD ASSEMBLY .. Flywheel - Engine left bank side - D32-D14,
D32B2-D14JD32DT-D14,D32D-D14,D32E-D14
*134 8289574 FRAME ASSEMBLY .. Guard
*135 8155576 COVER ASSEMBLY .. Frame
*136 8082592 LATCH ASSEMBLY .. Cover
*137 8082406 SPRING .. Latch
*138 104094 3 RIVET.. Latch -5/1 6x3/8 round head
*139 8084037 HOOK .. Latch
GENERATOR MOUNTING PARTS
*140 8159288 A. R. SHIM .. Generator mounting - .005
*141 8159283 A.R. SHIM .. Generator mounting - .014
*142 8159287 A. R. SHIM .. Generator mounting - 24 ga.
*143 8159284 A. R. SHIM .. Generator mounting - 20 ga.
*144 8159285 A. R. SHIM .. Generator mounting - 1 6 ga.
*145 8159286 A. R. SHIM .. Generator mounting - 1 1 ga.
*146 272572 6 BOLT .. Generator mounting - 1-1/2-6 x 4-1/4 hex. head
*147 8165817 (5 WASHER.. Lock -1-1/2
*148 8015597 2 PIN .. Dowel - Generator mounting - 5/8-11 x 3-1/2 in. long
*149 114507 2 NUT .. Dowel pin - 5/8-1 1 hex.
*150 8304908 A.R. STRIP .. Rubber - Generator mounting - Sold per foot
*151 8255268 A.R. ADHESIVE .. Gasket - 1 quart

F3316 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3316


MAIN GENERATOR - ALTERNATOR

13

70

36

Ref. Nos. 1 thru 9

Ref. No. 73 Ref. No. 74


PLATE E3316-1
Revised MAY, 1978
NOVEMBER, 1977 F3316
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3316


MAIN GENERATOR - ALTERNATOR

97

PLATE D3316-2

F3316 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.F3316
MAIN GENERATOR - ALTERNATOR
Generator Stator Assembly
PLATES C3316-3, B3316-4
Ref. Part
No. Number Number Required Description
1 8332386 A m _ . _ . STATOR ASY. .. Generator - D32-D14.D32DT-D14
2 8340241 . B . - . - STATOR ASY. .. Generator - D32B-D14,D32B2-D14
3 8348539 . . C . . . STATOR ASY. .. Generator - D32C-D14
* 4 8409244 . . . D . . STATOR ASY. .. Generator - D32D-D14 -Repl.by 8421309
* 5 8421309 . . - - E - STATOR ASY. ..Generator -D32E-D14- Replaces 8409244
* 6 8421466 . . . - . F STATOR ASY. .. Generator - D32E1-D14 J332E3-D14
7 8332081 1 . . 1 1 . FRAME ASSEMBLY .. Stator
8 8339977 . 1 . . . 1 FRAME ASSEMBLY .. Stator
9 8277655 - - 1 - - - FRAME ASSEMBLY .. Stator

COIL ASSEMBLY .. Main Field


10 8330702 6 6 6 . . . COIL ASY. .. Main field - Open - Position
1,3,5,7,9 and 11
11 8284000 6 6 6 . . . POLE ASSEMBLY .. Main
12 8288708 6 6 6 . . . WASHER .. Main pole - Inner
13 8334286 6 6 6 - . - COIL ASY. .. Start and differential
14 8268503 6 6 6 - . - COIL ASY. .. Battery - Open
15 8268554 6 6 6 - - - COIL ASY. .. Shunt - Open
16 8330611 54 54 54 - - - CONDUCTOR ASY. .. Compensating field
17 8084151 54 54 54 - - • STRIP .. Filler
18 8330679 6 6 6 . _ _ COIL ASY. .. Main field - Crossed - Position
2,4,6,8,10 and 12
19 8284000 6 6 6 . . . POLE ASSEMBLY .. Main
20 8288708 6 6 6 . . . WASHER .. Main pole - Inner
21 8334286 6 6 6 . . . COIL ASY. .. Start and differential
22 8268555 6 6 6 - - - COIL ASY. .. Battery - Crossed
23 8268556 6 6 6 . . . COIL ASY. .. Shunt - Crossed
24 8330611 54 54 54 - - - CONDUCTOR ASY. .. Compensating field
25 8084151 54 54 54 - - - STRIP .. Filler
/26 8409078 . _ . 12 . . COIL ASY. .. Main field - Replaced by 8420321
27 8420321 - - - - 12 12 COIL ASY. .. Main field - Replaces 8409078
28 8284000 . . . 12 12 12 POLE ASSEMBLY .. Main
*29 8081059 - - - 12 - - WASHER .. Main pole - Inner
30 8288708 - - - - 12 12 WASHER .. Main pole - Inner
31 8334286 . . - 12 12 12 COIL ASY. .. Start and differential
*//32 8408996 - - - 12 - - COIL ASY. .. Field - Open - Outer - Repl.by 8420322
*33 8420322 - - - - 12 12 COIL ASY. .. Field - Open - Outer - Repl.8408996
*//34 8408742 - - - 12 - - COIL ASY. .. Field - Cr.-Inner - Repl.by 8320333
*35 8420333 . - - - 12 12 COIL ASY. .. Field -Cr.-Inner - Repl.8408742
36 8330611 - - - 108 108 108 CONDUCTOR ASY. .. Compensating field
37 8084151 . . . 108 108 108 STRIP .. Filler
38 8268493 12 12 12 12 24 24 WASHER .. Main pole - Outer - 11 Ga.
39 8082502 12 12 12 12 12 12 SPRING ASSEMBLY .. Main pole
/ D32D and D32E main field coils must be interchanged in pairs. A north pole main field coil must be
changed out at the same time as an adjacent south pole main field coiL Use two (2) outer pole washers
part number 8268493 per pole.
// D32D and D32E field coils must be interchanged in groups of four. An inner and an outer coil on a
north pole must be changed out at the same time as an inner and an outer coil on an adjacent south
pole. Use two (2) outer pole washers pan number 8268493 per pole.
40 8330518 6 6 6 6 6 6 COIL ASY... Interpole-Posn.2,4,6,8,10,12-4tumcoil
41 8330602 6 6 6 6 6 6 COIL ASY... Interpole-Posn.l,3,5,7,9,ll-5turncoil
42 8106195 24 24 24 24 24 24 SHIM .. Interpole - Formerly 8268876 - 48 required
43 271702 48 48 48 48 48 48 BOLT .. Main field and interpole mtg. - 1 - 8 x 3 hex.head
44 121326 48 48 48 48 48 48 WASHER .. Lock -1 inch

NOVEMBER, 1977 F3316


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.F3316
MAIN GENERATOR - ALTERNATOR
Ref. Part No.
No. Number Req. Description
A-F STATOR ASSEMBLY .. Generator
The following components, Ref. Nos. 45 thru 93 are applicable to Ref. Nos. 1 thru 6, Columns A thru F
on Page 7, except as indicated in the description column.
CONNECTOR ASSEMBLY
45 8333969 10 CONNECTOR .. Differential
46 8330794 1 CONNECTOR .. Starting - No. 1 to No. 2 main coils
47 8330691 1 CONNECTOR .. Starting - No. 12 to No. 1 main coils
48 8334087 9 CONNECTOR .. Starting - Main coils nos. 3,4,5,6,7,8,9,10,1 1 ,12
49 8332273 1 CABLE ASSEMBLY .. "STN"
50 8208208 1 LUG .. Terminal - Drilled holes
51 8118060 1 LUG .. Terminal - Blank
52 8157647 11 CONNECTOR .. Battery coil -Applied to D32rD32B,D32B2,D32C,D32DT
*53 8409089 22 CABLE ASY. .. Connector - Field coil - Applied to D32D,D32E,D32E1 JD32E3
54 8330987 5 CONNECTOR .. Interpole - Poles 3-4,5-6,7-8,10-1 1,1-12
55 8330985 5 CONNECTOR .. Interpole - Poles 1-2,4-5,6-7,9-10,11-12
56 8331165 1 CONNECTOR .. "A"
57 8330537 1 CONNECTOR .. "B"
58 8330717 1 CONNECTOR .. "C"
59 8330468 1 CONNECTOR .. "D"
60 8330585 1 CONNECTOR .. "E"
61 8330749 1 CONNECTOR .. "F"
62 8331361 5 CONNECTOR .. Compensating - No. 1 - Commutator end
63 8331022 12 CONNECTOR .. Compensating - No. 2 - Commutator end
64 8331023 12 CONNECTOR .. Compensating - No. 3 - Commutator end
65 8331024 12 CONNECTOR .. Compensating - No. 4 - Commutator end
66 8331025 9 CONNECTOR .. Compensating - No. 5 - Commutator end
67 8331026 2 CONNECTOR .. Compensating - No. 6 - Commutator end
68 8331157 12 CONNECTOR .. Compensating - No. 7 - Rear end
69 8331158 12 CONNECTOR .. Compensating - No. 8 - Rear end
70 8331159 12 CONNECTOR .. Compensating - No. 9 - Rear end
71 8331160 12 CONNECTOR .. Compensating - No. 10 - Rear end
72 8331161 6 CONNECTOR .. Compensating - No. 1 1 - Rear end
73 8292301 12 STRIP .. Dampening - Interpole leads - 1 / 4 x 1 - 1 / 2 x 5
74 8084889 24 STRIP .. Brazing - Interpole connectors - 1 x 1 x .005
75 8333186 216 STRIP .. Brazing - Compensating connectors - 1-1/8 x 23/32 x .005
*76 8196706 48 STRIP .. Brazing - Differential and starting connectors - 1-5/8 x 1-5/8 x.004
*77 8158703 48 STRIP .. Brazing - Field coil connectors - 1/2 x 1/2 x .005 - D32D,
D32E,D32E1
*78 8122261 A.R. CABLE .. 133/.0177 -100 ft. - FP1 ,FN2 - D32D,D32E,D32E1 J)32E3
79 8122294 A.R. CABLE .. 133/27 - 250 ft. - SHN,SHP,BFN,BFP - D32X>32B,D32B2,D32C,
D32DT
*80 8131366 2 LUG .. Terminal - FPl ,FN2 - D32D J)32E JD32E1 .D32E3
*81 8295090 2 LUG .. Terminal - BFN,BFP - D32 J)32B JD32B2,D32CJD32DT
82 8214295 A.R. TUBING .. Vinyl - Cable leads - 100 ft. - 1/2 I.D. x .025 wall
*83 8409106 1 CABLE ASY... Ground -D32DJD32E,D32El,D32E3
84 8268695 11 CONNECTOR .. Crimp - .75 long - D32,D32BJJ32B2JD32CJD32DT
85 8268696 2 CONNECTOR .. Crimp -1.18 long - D32,D32BJD32B2,D32C,D32DT
86 8099546 1 TAG .. Identification - "SHP"
87 8099547 1 TAG .. Identification - "SHN" D32,D32BJD32B2,
88 8099548 1 TAG .. Identification - "BFP" D32C.D32DT
89 8099549 1 TAG .. Identification - "BFN"
90 8409109 1 TAG .. Identification - "FPl" D32D,D32E,
91 8409110 1 TAG .. Identification - "FN2" D32E1JD32E3
92 8409947 1 TAG .. Identification - Ground cable - D32DJ)32E D32E1JD32E3
*93 8133338 1 GROMMET .. Cable - D32C

F3316 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3316


MAIN GENERATOR - ALTERNATOR

48
547r52
40 41
57- 55
40
-73
41

52

90

52^85
Ref. Nos. 1, 2 and 3
PLATE C3316-3

NOVEMBER, 1977 F3316


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L-No. F3316
MAIN GENERATOR - ALTERNATOR

18 10
26
27

69

41
44

,
22J1

PLATE B3316-4

F3316 10 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3316


MAIN GENERATOR - ALTERNATOR
D14 Alternator Stator Assembly

PLATE B3316-5
Ref. Part No.
No. Number Req. Description
1 8349865 1 STATOR ASSEMBLY .. Alternator
2 8391219 1 STATOR ASSEMBLY .. Alternator - Less guards
3 8092528 1 STATOR ASSEMBLY .. Alternator - Less frame
4 8346027 1 FRAME ASSEMBLY .. Alternator
5 180124 16 BOLT .. Stator to frame - 3/8-16 x 1-1/4 hex. head
6 120382 16 WASHER .. Lock - 3/8
7 8171287 1 BOARD ASSEMBLY .. Terminal - 9 point - Includes bracket
8 8137337 1 BOARD ASSEMBLY .. Terminal - Includes spline nuts
* 9 8089200 9 NUT .. Spline - 3/8
*10 8137338 3 STRIP .. Terminal board
*11 8137339 1 WASHER .. Terminal board insulation
12 181639 9 BOLT .. Terminal - 3/8-24 x 1-1/4 hex. head - Formerly 181369
413 8159258 2 BOLT .. Terminal board to cover - 3/8-24 x 4 hex. head
*13 191163 2 BOLT .. Terminal board and cover - 3/8-16 x 4 hex. head
14 120394 11 WASHER .. Lock - 3/8
415 8032730 2 NUT .. Lock - Spacer bolt - 3/8-24 hex.
415 124829 2 NUT .. Jam - Spacer bolt - 3/8-16 hex.
*16A 8152310 2 SPACER .. Terminal board cover - 2 in. long
16 180120 3 BOLT .. Terminal board bracket to frame - 3/8-16 x 3/4 hex. head
17 120382 3 WASHER .. Lock - 3/8
18 8089245 7 SEGMENT .. Guard
•19 8089622 1 SEGMENT .. Guard
20 180120 16 BOLT .. Segment mounting - 3/8-16 x 3/4 hex. head
21 120382 16 WASHER .. Lock - 3/8
22 180075 4 BOLT .. Segment to segment -5/16-18x5/8 hex. head
23 180078 12 BOLT .. Segment to segment - 5/16-18 x 7/8 hex. head
24 120214 16 WASHER ..Lock-5/16

REVISED AUGUST, 1987


NOVEMBER, 1977 11 F3316
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3316


MAIN GENERATOR - ALTERNATOR
Armature and Rotor Assembly

10

Ref. No. 1
PLATE C3316-6

Ref. Part No.


No. Number Req. Description
8331441 1 ARMATURE ASY. .. Generator - Includes rotor - D32-D14JD32B-D14J)32B2-D14
D32C-D14rD32DT-D14,D32D-D14,D32E-Dl4,D32El-D14,D32E3-D14-
Unit Exchange Part No. 8296445
2 8331670 1 ARMATURE ASSEMBLY.. Generator
3 8081736 1 SHAFT .. Armature - Standard
8132994 Shaft .. .0235 O.S. at spider fit
4 8176404 1 COMMUTATOR ASSEMBLY.. Seasoned
5 8080950 1 RING .. "V" - Commutator - Front
6 8080951 1 RING .. "V" - Commutator - Rear
7 271659 16 BOLT .. Commutator to core - 7/8-9 x 2-3/4 hex. head
8 103327 16 WASHER .. Lock - 7/8
9 8069556 1 DOWEL .. Commutator to core
10 8148820 1 ROTOR ASSEMBLY.. Alternator
11 8148818 1 CONDUIT ASSEMBLY .. Rotor lead
12 8082635 1 PLATE .. Conduit support
13 8082669 1 SLEEVE .. Conduit to support plate
14 8082668 1 FLANGE.. Conduit
15 180079 3 BOLT .. Flange to support plate - 5/16-18 x 1 hex. head
16 8032758 3 NUT .. Lock - 5/16-18 hex.
17 9417958 3 BOLT .. Lock - Sleeve to flange - 5/16-18 x 7/8 hex. head
18 8081898 1 BUSHING .. Conduit
19 8087892 1 PLATE .. Conduit bushing retainer
20 9417959 10 BOLT .. Support and retainer plate - 3/8-16 x 3/4 hex. head
21 8211467 8 COIL ASY... Alternator field - Open - End plate stamped "0"
22 8211468 8 COIL ASY... Alternator field - Crossed - End plate stamped "X"
23 223748 48 BOLT .. Coil mounting - 5/8-18 x 4-1/2 hex. head

F3316 12 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.F3316
MAIN GENERATOR - ALTERNATOR
Ref. Part No.
No. Number Req. Description
8331441 1 ARMATURE ASSEMBLY .. Generator
8148820 1 ROTOR ASSEMBLY .. Alternator
24 8131993 15 CONNECTOR .. Crossed coil to open coil
25 8127013 8 BLOCK ASSEMBLY .. Insulating - Field coil
26 180122 16 BOLT .. Block to spider - 3/8-16 x 1 hex. head
27 120394 16 WASHER .. Plain - 3/8
28 120382 16 WASHER .. Lock - 3/8
29 180077 32 BOLT .. Coil connector to coil - 5/16-18 x 3/4 hex. head
30 120393 32 WASHER .. Plain - 5/16
31 120214 32 WASHER .. Lock - 5/16

32 271659 16 BOLT .. Rotor to armature - 7/8-9 x 2-3/4 hex. head


33 103327 16 WASHER .. Lock - 7/8
34 8440296 A.R. WEIGHT .. Balance - Rotor and armature - 1 x 2 x 1 2 - Replaces 8133635
35 8440297 A.R. WEIGHT .. Balance - Commutator end - 3/8 x 7/8 x 12 - Repl. 8133636
36 8091451 2 CABLE ASSEMBLY .. Alternator brush holder
37 8122294 CABLE .. 133/.0141 - 250 ft. - Approximately 13 ft. required
38 8130630 4 LUG .. Terminal - 5/16

*39 8081758 1 SLEEVE .. Armature shaft


40 8164682 1 DISC .. Coupling - Generator end - Formerly 8185986
41 8336209 6 BOLT .. Disc mounting - 1-1/2-12 x 4-1/16 special
42 8334366 6 NUT .. Lock - 1-1/2-12 hex.
43 8336210 6 WASHER .. Hardened - Special
ENGINE COUPLING DISC - See Parts List 124
*44 8164605 1 DISC .. Coupling - Engine end - Except D32D-D14JJ32E-D14
*45 8410893 1 DISC .. Coupling - Engine end - D32D-D14,D32E-D14
*46 8245294 6 BOLT .. Disc to crankshaft - 1-1/2-12 x 4-9/16 square head
*47 8334366 6 NUT .. Lock - 1-1/2-12 hex.
*48 8336210 6 WASHER .. Hardened - Special
*49 271644 12 BOLT .. Disc to disc - 3/4-16 x 4-1/2 hex. head
*50 8060089 12 NUT .. Lock - 3/4

NOVEMBER, 1977 13 F3316


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3316
MAIN GENERATOR - ALTERNATOR
End Housing Assembly

26

PLATE A3316-7
Ref. Part No.
No. Number Req. Description
1 8331425 A _ HOUSING ASY. .. End - D32-D14,D32B-D14,D32B2-D14)D32D-D13>
D32E-D14,D32E1-D14JD32E3-D14
2 8348538 - B HOUSING ASY. .. End - D32C-D14.D32DT-D14
3 8174227 1 1 HOUSING ASSEMBLY .. End
4 8081906 6 6 BLOCK .. Brush holder - Outer - Thick
5 8496443 6 6 BLOCK .. Brush holder - Outer - Thin - Replaces 8081907
* 6 8331071 12 12 HOLDER ASSEMBLY .. Brush - See Page 16
7 8081901 12 12 BLOCK .. Brush holder - Inner
8 271664 12 12 BOLT .. Block to housing - 7/8-9 x 4 hex. head
9 8137717 12 12 WASHER .. Lock - 7/8
10 8331170 1 _
RING ASSEMBLY .. Connector - Positive
11 8082353 - 1 RING ASSEMBLY .. Connector - Positive - Replaces 8348537
12 8201425 1 1 CABLE ASSEMBLY .. Long
13 8201418 1 1 LUG .. Terminal - Straight
14 8215623 1 1 LUG .. Terminal - 15° angle
15 8201424 5 5 CABLE ASSEMBLY .. Short
16 8201418 5 5 LUG .. Terminal - Straight
17 8215623 5 5 LUG .. Terminal - 15° angle
18 8331171 1 . CONNECTOR .. Positive
19 8082332 . 1 CONNECTOR .. Positive
20 8331488 1 1 RING ASSEMBLY .. Connector - Negative
21 8201424 6 6 CABLE ASSEMBLY .. Short
22 8201418 6 6 LUG .. Terminal - Straight
23 8215623 6 6 LUG .. Terminal - 15° angle
*24 8330465 1 1 BAR .. Bus
25 8137701 24 24 BOLT ASY. .. Lug mounting - Includes lockwasher - 3/8-16 x 5/8
hex. head
26 8164050 24 24 BLOCK .. Connector ring clamp
27 189304 12 12 BOLT .. Block to frame - 3/8-16 x 3-1/4 hex. head
28 9416513 12 12 NUT .. Lock - 3/8-16 hex. - Replaces 442813
29 120394 24 24 WASHER .. Plain - 3/8
30 8081910 2 2 CLAMP .. Connector ring
31 9420435 3 3 BOLT .. Lock - 1/2-13 x 2-1/2 hex. head
32 120396 3 3 WASHER .. Plain - 1/2
F3316 14 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3316
MAIN GENERATOR - ALTERNATOR
Alternator Collector Ring

17

Ref. No. 1 Ref. No. 2

PLATE C3316-8
Ref. Part No.
No. Number Req. Description
1 8351020 A . RING ASY. .. Alternator collector - 032-014,0328-014,03282-014,
D32C-D14D32DT-D14D32D-D14,D32E-D14,D32E1-D14-
Replaces 8 127832
2 8127832 - B RING ASY. .. Alternator collector - D32-D14,D32B-D14,D32C-D14,
D32DT-D14 - Replaced by 8351020
3 8351018 2 _ RING ASSEMBLY .. Alternator collector
4 8081866 - 2 RING .. Alternator collector
5 8351015 3 - INSULATOR .. Stud - 13/32 ID. x 1-1 1/16 in. long
6 8081890 - 1 INSULATOR .. Stud - 13/32 ID. x 1-15/16 in. long
7 8081891 - 2 INSULATOR .. Stud - 13/32 ID. x 1-7/16 in. long
8 8081889 - 1 INSULATOR .. Stud - 13/32 ID. x 3-1/16 in. long
* 9 8081962 - 1 INSULATOR .. Stud - 13/32 ID. x 2-5/8 in. long
10 8081893 - 6 SPACER .. Collector ring - 45/64 ID. x 1 O.D. x 1/2 long
11 8081882 . 1 STUD .. Collector ring - Long - 3/8-16 x 5-3/8 special
12 8081881 - 1 STUD .. Collector ring - Short - 3/8-16 x 4-1/2 special
13 8351016 1 - STUD .. Collector ring - Long - 3/8-16 x 5-1/4 special
14 8351017 1 - STUD .. Collector ring - Short - 3/8-16 x 4-3/4 special
*15 454497 - 1 BOLT .. Collector ring - 3/8-16 x 4-3/4 hex. head
*16 189295 1 - BOLT .. Collector ring - 3/8-16 x 4-1/2 hex. head
17 140634 2 4 NUT.. 3/8-1 6 hex.
18 8164981 2 - NUT.. Lock -3/8-1 6 hex.
19 120394 5 5 WASHER .. Plain - 3/8
20 120382 2 3 WASHER .. Lock - 3/8

NOVEMBER, 1977 15 F3316


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.F3316
MAIN GENERATOR - ALTERNATOR
Brush Holder Assembly

REF No.9

PLATE B3316-9
Ref. Part No.
No. Number Req. Description
1 8331071 1 HOLDER ASSEMBLY .. Brush - Constant pressure
2 8330661 1 FRAME .. Brush holder
3 8159003 2 STUD ASSEMBLY .. Brush holder - Standard
8209068 .. .002 O.S. 8222653 .. .033 O.S.
8219773 .. .008 O.S. 8222652 .. .062 O.S.
8209069 .. .031 O.S. 8222654 .. .065 O.S.
4 274324 PIN .. Spring - Stud "to frame - 5/32 x 1-3/8 in. Ig. - Formerly 8042533
5 8303195 SLEEVE .. Insulator - Rubber
6 446609 SCREW ASY. .. Includes lockwasher - 1/4-20 x 5/8 hex. head
7 120392 WASHER .. Plain - 1/4
BRUSH .. Carbon - See P.L. 9136
8330890 HOUSING ASSEMBLY .. Brush - Includes spring

F3316 16 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3316


MAIN GENERATOR - ALTERNATOR
Air Box Assembly

32

PLATE B3316-10
Ref. Part Number
No. Number Required Description
1 8331616 A . , BOX ASY. .. Air - D32-D14,D32D-D14>D32E-D14
2 8340335 . B . BOX ASY. .. Air - D32B-D14J)32E1-D14
3 8356522 . . C BOX ASY. .. Air - D32DT-D14
4 8331284 1 . . DUCT .. Blower air
5 8303722 _ . 1 DUCT .. Blower air
6 8326092 . . A.R. STRIP .. Rubber - Sold per foot (Approximately 3 ft. required)
7 8303724 1 1 2 COVER ASSEMBLY .. Air box
8 8082592 1 1 2 LATCH ASSEMBLY .. Cover
9 8082473 1 1 2 HANDLE .. Latch
*10 8082632 1 1 2 BRACKET .. Latch
11 8082406 1 1 2 SPRING .. Latch
*12 453673 1 1 2 PIN .. Roll
13 104095 3 3 6 RIVET .. Latch to cover - 5/16 rd. head
14 8208896 A.R. GASKET .. Cover - 70 in. long (Approximately 8 ft. required)
15 8303783 1 - 1 DOOR ASSEMBLY .. Air box - Upper - Plain
16 8340332 - 1 - DOOR ASSEMBLY .. Air box - Upper - Plain
17 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 8 ft. required)
18 8331805 1 - - DOOR ASSEMBLY .. Aii box - Upper - Includes sight glass
19 8340013 - 1 - DOOR ASSEMBLY .. Air box - Upper - Includes sight glass
20 8303940 - - 1 DOOR ASSEMBLY .. Air box - Upper - Includes sight glass
21 8147556 1 1 1 GLASS .. Sight
22 8187625 1 1 1 WEATHERSTRIP .. Sight glass
23 8166637 A.R. STRIP .. Filler - 100 ft. long
24 8208896 A.R/ GASKET .. Door - 70 in. long (Approximately 8 ft. required)
25 8331979 1 1 1 1 DOOR ASSEMBLY .. Air box - Lower - Right side
26 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 8 ft. required)
27 8331980 1 1 1 1 DOOR ASSEMBLY .. Air box - Lower - Left side
28 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 8 ft. required)
29 180121 30 31 29 BOLT .. Door mounting - 3/8-16 x 7/8 hex. head
30 120382 30 31 29 WASHER .. Lock - 3/8
31 120388 30 31 29 WASHER .. Plain - 3/8
32 8145455 2 2 4 HOOK .. Cover anchor
33 8084037 1 1 2 HOOK .. Cover latch
*34 8331339 A.R. CEMENT .. 1 gallon - Limited shelf life

NOVEMBER, 1977 17 F3316


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. NO.F3316
MAIN GENERATOR - ALTERNATOR
Air Box Assembly

Ref. No. 1
PLATE B3316-11
Ref. Part No.
No. Number Req. Description
1 8348688 1 BOX ASSEMBLY .. Air - D32C-D14
2 8147556 1 GLASS .. Sight
3 8187625 1 WEATHERSTRIP .. Sight glass
4 8187624 1 FILLER .. Strip
5 8084037 4 HOOK .. Door latch
6 8145455 8 HOOK .. Door anchor
7 8179334 1 DOOR ASSEMBLY .. Inspection - Lower right
8 8179335 1 DOOR ASSEMBLY .. Inspection - Lower left
9 8179333 1 DOOR ASSEMBLY .. Inspection - Upper right
10 8179332 1 DOOR ASSEMBLY .. Inspection - Upper left
11 8082592 4 LATCH ASSEMBLY .. Door - 1 required per door Ref. Nos. 7 thru 10
12 8082473 4 HANDLE .. Latch
*13 8082632 4 BRACKET .. Latch
*14 8082406 4 SPRING .. Latch
*15 453673 4 PIN .. Roll
*16 104094 12 RIVET .. Latch mounting
*17 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 26 ft. required)
*18 8122390 A.R. CEMENT .. Gasket - 1 quart

F3316 18 NOVEMBER, 1977


L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No. F3316
MAIN GENERATOR - ALTERNATOR
Air Box Assembly

PLATE A3316-12

Ref. Part No.


No. Number Req. Description

1 8448889 1 BOX ASSEMBLY .. Air - D32B2-D14JD32E3-D14


2 8303724 1 COVER ASSEMBLY .. Air box
3 8082592 1 LATCH ASSEMBLY ..Cover
4 8082473 1 HANDLE .. Latch
* 5 8082632 1 BRACKET .. Latch
6 8082406 1 SPRING .. Latch
* 7 453673 1 PIN .. Roll
8 104095 3 RIVET .. Latch to cover - 5/16 round head
9 8208896 A.R. GASKET .. Cover - 70 in. long (Approximately 8 ft. required)
10 8449353 1 DOOR ASSEMBLY .. Air box - Upper - Plain
11 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 9 ft. required)
12 8449351 1 DOOR ASSEMBLY .. Air box - Upper - Includes sight glass
13 8147556 1 GLASS ..Sight
14 8187625 1 WEATHERSTRIP .. Sight glass
15 8166637 A.R. STRIP .. Filler - 100ft. long
16 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 7 ft. required)
17 8331979 1 DOOR ASSEMBLY .. Air box - Lower - Right side
18 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 8 ft. required)
19 8331980 1 DOOR ASSEMBLY .. Air box - Lower - Left side
20 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 8 ft. required)
21 180121 29 BOLT .. Door mounting - 3/8-16 x 7/8 hex. head
22 120382 29 WASHER .. Lock - 3/8
23 120388 29 WASHER ..Plain-3/8
24 8145455 2 HOOK .. Cover anchor
25 8084037 1 HOOK .. Cover latch
*26 8331339 A.R. CEMENT .. 1 gallon - Limited shelf life

NOVEMBER, 1977 19 F3316


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. H3317


AR10 ALTERNATOR
GP38,GP38AC,GP38-2,GP39,GP39-2£P40,GP40P,GP40-2,GP40P-2,SD38,SD38AC,SD38-2,SD40,SD40-2,
SD40T-2£W5£m5-2£D45T-2,SDP40,SDP40F,SDP45,F40C,F40PH,F40PH-2,F45 and FP45 Locomotives
AR10 ALTERNATOR REFERENCE LIST
Unit Air Box
Ref Part Exchange Diode Blower Pg-
No Number Model Number Voltage Type No Application
1 8356380 AR10A-D14 8424596 2000 2 Wheel 2 GP40,SD40,SDP40 - Replaced by 8391244
or 8391418-For GP40 Locomotives with
performance control use 8391244
AR10A2-D14. For SD40,SDP40 and
GP40 without performance control
use 8391418 AR10A1-D14.
2 8391418 AR10A1-D14 8424596 2000 2 Wheel 2 SD40.SDP40
3 8391244 AR10A2-D14 8424596 2000 2 Wheel 2 GP40.GP40P
4 8448421 AR10A2M-D14 8473259 2400 2 Wheel 2 GP40
5 8416708 AR10A3-D14 8440348 2400 2 Wheel 2 SD40 - Full Field
6 8449397 AR10A3M-D14 .... 2400 1 Wheel 2 SD40
7 8431191 AR10A4-D14 8440348 2400 2 Wheel 7 GP39.GP40
8 8447750 AR10A6-D14 8467943 2400 1 Wheel 7 GP39-2,GP40,GP40-2,GP40P-2
9 8447751 AR10A7-D14 8468294 2400 1 Wheel 7 SD40.SD40-2 ,SD40T-2 .SDP40F
10 9518140 AR10A7-D18 2400 1 Wheel 7 GP39-2,GP40-2,SD40-2,SD40T-2
11 9334331 AR10A7B-D14 .... 2400 1 Wheel 7 F40PH - 800 KW power tap
12 8448660 AR10A8-D14 8468294 2400 1 Wheel 7 SD40
13 8493245 AR10A9-D14 9082388 2400 1 Wheel 7 F40C,F40PH,F40PH-2 - 500 KW power tap
' 14 9537757 AR10A9-D18 2400 1 Wheel 7 F40PH.F40PH-2 - 500 KW power tap
/ 15 8364551 AR10B-D14 8440348 2400 2 Wheel 2 8045 - Replaced by 8391417
/ 16 8391417 AR10B2-D14 8440348 2400 2 Wheel 2 SD45,SDP45,F45,FP45 - 1/4 in. std.
coupling disc
/ 17 8432870 AR10B3-D14 8440348 2400 2 Wheel 7 SD45 ,SDP45,F45 - 3/4 in. thick cplg. disc
f 188447752 AR10B4-D14 8468294 2400 1 Wheel 7 SD45,SD45-2,SD45T-2,F45 - 3/4 in. thick
coupling disc
19 8434954 AR10E-D14 8440350 2400 2 Wheel 2 GP38AC.SD38
20 8447753 AR10E1-D14 8473258 2400 1 Wheel 7 GP38 AC,GP38-2 ,SD38 AC ,SD38-2
21 9535722 AR10E1-D18 . ,._ 2400 1 Wheel 7 GP38-2
22 9541206 AR10E1B-D18 ---- 2400 1 Wheel 7 F40PH-2 - 800 KW power tap
23 9334300 AR10E2-D14 2400 1 Wheel 7 SD38T-2
24 9535723AR10E2-D18 .... 2400 1 Wheel 7 SD38-2
AR10X2-D14 9333349 GP40X
25 9321012- Repl. by ... 1 Wheel tr
( AR15-D14 9528491 GP50
/AR10B-D14 and AR10B2-D14 alternators are equipped with a 1/4 inch thick (Standard) coupling disc
AR10B3-D14 and AR10B4-D14 alternators are equipped with a 3/4 inch thick coupling disc. These
alternators are not interchangeable.
Alternators Ref. Nos. 1,2,5, 6 and 12 are not equipped with current transformers. Ref. Nos. 3, 4, 7, 8, 9,
11,13,15,16,17,18,19, 20,21, 22, 23 and 24 are equipped for current transformers for performance control.
All Unit Exchange alternators are equipped with current transformers for performance control and the 6 -
capacitor delta suppression system. The current transformer leads CTA, CTB, CTC have the three lead ends
connected and insulated to prevent damage when not required.
Unit Exchange alternators are furnished less coupling disc and side covers. Customer is to retain and apply
original coupling disc and side covers.
/ / See Parts List No. 3319 for components.

OCTOBER, 1981 H3317


E L E C T « O - M O T I V E D I V I S I O N G E N E « A I O T O « S C O R P O R A T I O N

P.L. No. H3317


AR10 ALTERNATOR
AR10A-D14.AR10A1-D14.AR10A2-D14.AR10A2M-DI4.AR10A3-DI4
AR10A3M-D14,AR10B-D14,AR10B2-D14,AR10E-D14
PLATE F3317-1

Ref. Part Number


No. Number Required Description
A B C
1 ALTERNATOR ASSEMBLY .. AR10A-D14.AR10B-D14
2 . . . . . 1 ALTERNATOR ASSEMBLY .. AR10AI-D14.AR10A2-D14-AR10B2-DI4
3 . . . . . 1 ALTERNATOR ASSEMBLY .. AR10A2M-D14.AR10A3-D14.ARIOA3M-
D14AR10E-D14
4 8356273 1 1 1 STATOR ASSEMBLY .. AR10 - See Page 14
5 . 1 1 1 STATOR ASSEMBLY .. D14 - See Page 16
6 271773 14 14 14 BOLT .. Stator to stator - 3/4-10 x 2-1/2 hex. head
7 131046 14 14 14 WASHER .. Lock - 3/4

8 . . . . 1 1 1 ROTOR ASSEMBLY .. Alternator - See Page 18


9 . 2 t -> BANK ASSEMBLY .. Rectifier - See Page 23 or 25
•10 1.80122 16 16 16 BOLT .. Rectifier bank mounting - 3/8-16 x 1 hex. head
11 120394 16 16 16 WASHER .. Plain - 3/8
12 120382 16 16 16 WASHER .. Lock - 3/8
/13 8356123 1 1 1 HOUSING ASSEMBLY .. End
14 271774 8 8 8 BOLT .. End housing to stator - 3/4-10 x 2-3/4 hex. head
15 131046 8 8 8 WASHER .. Lock - 3/4
(• 8356123 end housing assembly is no longer furnished. Use 9320959 end housing assembly and 8478394 bearing
kit. Contact Service Department for instructions for application of kit and armature shaft rework.
•16 Reference Number not used.
17 8345862 1 1 1 HOUSING ASSEMBLY .. Bearing
•18 Reference Number not used.
//19 9436585 1 1 1 BEARING ASSEMBLY .. Roller - Rotor - 8.4646 OX). - Repl. 9427171
•20 8485142 2 2 2 GREASE .. Bearing - 7 oz.
•21 8485143 1 1 1 GREASE .. Bearing - 5 oz.
•22 Reference Number not used.
23 8345693 2 2 2 GASKET .. Bearing cap and cover
24 271773 6 4 4 BOLT .. Bearing housing -3/4-10x2-1/2 hex. head
25 271775 2 4 4 BOLT .. Bearing housing - 3/4-10 x 3 hex. head
26 131046 8 8 8 WASHER .. Lock - 3/4
•27 8468310 1 1 1 KIT .. Alternator bearing seal
28 8345681 1 1 1 SEAL .. Bearing - Outer
29 8345680 1 1 1 SEAL .. Bearing - Inner
30 8345691 1 1 1 CAP .. Bearing
31 8345692 1 1 1 COVER .. Bearing
32 433163 6 6 6 BOLT .. Bearing cap and cover - 1 / 2 - 1 3 x 5 hex. head
33 120384 6 6 6 WASHER .. Lock - 1/2
434 8455030 2 2 . HOLDER ASY. .. Brush - A R I D - Tandem type - Mounted above
collector ring - Formerly 8283003
•35 8283002 4 4 • CLIP .. Brush spring - Used with 8283003 only
^36 8413189 . 4 4 HOLDER ASSEMBLY .. Brush - AR10 - Single type - Mounted above
and below collector ring
•37 8434285 - 4 4 SPRING .. Brush
•38 . . . . 4 4 4 BRUSH .. Carbon - Grade 255 - 2 x 1-1/4 x 1/2
8329691 .. Brush - Used with 8283003 brush holder only
8456279 .. Brush - Used with 8455030 brush holder only
8413191 .. Brush - Used with 8413189 brush holder ohly
// Applicable to units built prior to November, 1971

REVISED AUGUST, 1987


H3317 OCTOBER, 1981
E I E C T R 0-M O T . V E D I V . S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No. H3317
AR10 ALTERNATOR

Ref. Part Number


No. Number Required Description
A ~B~ t ALTERNATOR ASSEMBLY ..AR10A-D14,AR10B-D14
1 ALTERNATOR ASSEMBLY .. AR10A1-D14,AR10A2-D14,AR10B2-D14
- . . . . 1
1 ALTERNATOR ASSEMBLY .. AR10A2M-D14,AR10A3-D14AR10A3M-
D14.AR10E-D14
8346274 2 2 . HOLDER ASSEMBLY .. Brush - D14 - Tandem type - Mounted
£39
above collector ring
*40 8406557 4 4 - CLIP .. Brush spring

£41 8413188 . 4 4 HOLDER ASSEMBLY .. Brush - D14 - Single type - Mounted above
and below collector ring
*42 8434286 - 4 4 SPRING .. Brush
43 4 4 4 BRUSH .. Carbon - Grade A4
8346293 .. Brush - 1-1/2 x .739 x .364 - Used with 8346274
brush holder only
8413190 .. Brush - 2-3/16 x 3/4 x 3/8 - Used with 8413188
brush holder only
/£44 8345961 1 1 _ BRACKET ASSEMBLY .. Brush holder - Tandem type brush holder -
Mounted above collector ring
*45 8345957 1 1 - TUBE .. Brush holder stud insulator
£46 8416719 . 2 2 BRACKET ASSEMBLY .. Brush holder - Single type brush holder -
Mounted above and below collector ring
*47 8405880 - 2 2 TUBE .. Brush holder stud insulator
+ 48 9326091 f A.R. CABLE .. Jumper - Brush holder to brush holder - Jl and J2 - 8 AWG. -
LF - 500 ft. (66 in. roq.) - Replaces 8433436
4- 49 9326093 - A.R. CABLE .. Jumper - Brush holder to brush holder - J3 and J4 - 3 AWG. -
LF - 100 ft.' (61 in. req.) - Replaces 8433438
50 8274588 - 3 3 CLAMP. .Cable
51 8427889 . 1 1 SPACER .. Cable clamp
52 180116 . 2 2 BOLT .. Cable clamp - 3/8-16 x 1/2 hex. head
53 180128 - 1 1 BOLT .. Cable clamp - 3/8-16 x 1-3/4 hex. head
54 120382 - 3 3 WASHER .. Lock - 3/8
55 8345866 1 1 1 RING ASSEMBLY .. Collector - See Page 21
56 8345873 1 1 1 PLATE .. Collector ring retainer
57 9427680 4 4 4 BOLT .. Lock - Retainer plate - 5/8-1 1 x 1-3/4 hex. head
*58 8441790 - 1 1 GROMMET .. Cable - Rotor coil cable to collector ring
59 . 1 1 1 BOX ASSEMBLY .. Air - See Page 20
*60 180173 18 18 18 BOLT .. Air box mounting - 1/2-13 x 1 hex. head
•61 120384 18 18 18 WASHER .. Lock - 1/2
62 . . . . - - - FILTER ASSEMBLY .. Circuit - See Page 12
Ref. Nos. 63 thru 69 are not applicable to AR10A-D14^R10A1-D14AR10A3-D14 and AR10A3M-D14.
*63 8374003 3 3 3 TRANSFORMER .. Current
*64 180077 6 6 6 BOLT .. Transformer mounting - 5/16-18 x 3/4 hex. head
*65 138538 6 6 6 WASHER .. Lock - 5/16 - Internal teeth
*66 120393 6 6 6 WASHER ..Plain -5/16
*67 8468612 As Required CABLE .. 12 AWG. - LF insul. - 500 ft. (Approx. 40 ft. required)
*68 8292368 7 7 7 LUG .. Terminal - No. 10 stua
*69 8292367 3 3 3 LUG .. Terminal - 1/4 stud
70 8361869 2 2 2 INSULATOR .. Heat sink
71 8254773 4 4 4 BOLT .. Insulator mounting - 3/8-16 x 2 hex. head
72 180124 4 4 4 BOLT .. Insulator mounting - 3/8-16 x 1-1/4 hex. head
73 120394 8 8 8 WASHER .. Plain - 3/8
74 8164981 4 4 4 NUT .. Lock - 3/8-16 thin.hex..
75 8035146 4 4 4 NUT .. Lock - 3/8-16 heavy hex.

OCTOBER, 1981 H3317


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No. H3317
AR10 ALTERNATOR

Ref. Part Number


No. Number Required Description
.
A B (J
. 1 ALTERNATOR ASSEMBLY .. AR10A-D14,AR10B-D14
. . . . . 1 _ ALTERNATOR ASSEMBLY .. AR10A1-D14,AR10A2-D14 ( AR10B2-D14
. . . . . _ . 1 ALTERNATOR ASSEMBLY .. AR10A2M-D14,AR10A3-D14,AR10A3M-
D14AR10E-D14

76 8356157 2 . _ CLEAT ASSEMBLY .. Cable - (10) 9/16 dia. holes


77 8398093 . 2 2 CLEAT ASSEMBLY .. Cable - (10) 19/32 dia. holes
*78 189297 4 4 4 BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
*79 120393 8 8 8 WASHER ..Plain - 5 / 1 6
*80 8035145 4 4 4 NUT.. Lock -5/16-18 hex.
*81 8356158 1 . . CLEAT ASSEMBLY .. Cable - (7) 9/16 dia. holes
*82 8398094 . 1 1 CLEAT ASSEMBLY .. Cable - (7) 19/32 dia. holes
*83 189297 2 2 T BOLT .. Cleat - 5/ 16-18 x 3-3/4 hex. head
*84 120393 4 4 4 WASHER ..Plain - 5 / 1 6
*85 8035145 2 2 2 NUT ..Lock - 5 / 1 6- 18 hex.
*86 8356159 1 . . CLEAT ASSEMBLY .. Cable - (5) 9/16 dia. holes
*87 8398095 . 1 1 CLEAT ASSEMBLY .. Cable - (5) 19/32 dia. holes
*88 189297 2 2 2 BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
*89 120393 4 4 4 WASHER.. Plain - 5 / 1 6
*90 8035145 2 2 2 NUT ..Lock - 5 / 1 6- 18 hex.
91 180128 8 8 8 BOLT .. Cleat mounting - 3/8-16 x 1-3/4 hex. head
92 120394 8 8 8 WASHER .. Plain - 3/8
93 120382 8 8 8 WASHER .. Lock - 3/8
*94 8360925 6 _ _ CLAMP .. Cable - 1/4 I.D. - Insulated
*95 8360926 6 . . CLAMP .. Cable - 3/8 I.D. - Insulated
*96 189136 8 . . SCREW .. Clamp mounting - 1/4-28 x 5/8 fil. head
*97 120392 8 - - WASHER .. Plain - 1/4
*98 8401672 1 1 1 COVER .. Side - Left
99 8401673 1 1 1 COVER .. Side - Right
100 180120 12 12 12 BOLT .. Cover mounting - 3/8-16 x 3/4 hex. head
101 120382 12 12 12 WASHER .. Lock - 3/8
*102 8429167 1 . _ COVER .. Terminal board - Replaces 8346674 and 8390615
*103 . - Reference number not used
*104 8152310 2 2 2 SPACER .. Cover support
*105 8346673 1 . . STRIP .. Closure
*106 8390614 - 1 1 STRIP .. Closure
*107 120394 2 2 2 WASHER .. Plain - 3/8
*£108 8032730 2 2 2 NUT .. Lock - Cover retaining - 3/8-24 hex.
*4109 8035146 2 2 2 NUT .. Lock - Cover retaining - 3/8-16 hex.
110 8390572 1 1 1 CLOSURE ASY. .. D14 alternator - Replaces (3)83463 10 and (3)834631 1
111 8390570 1 1 1 SEGMENT .. Closure - Bottom
112 8390571 2 2 2 SEGMENT .. Closure - Top left and right
113 180120 6 6 6 BOLT .. Segment to segment - 3/8-16 x 3/4 hex. head
114 120382 6 6 6 WASHER .. Lock - 3/8
11.5 120394 6 6 6 WASHER .. Plain - 3/8
116 180120 16 16 16 BOLT .. Closure to stator - 3/8-16 x 3/4 hex. head
117 120382 16 16 16 WASHER .. Lock - 3/8
118 120394 16 16 16 WASHER .. Plain - 3/8
119 8433714 1 1 1 COVER ..Slip ring Replaces
120 8497822 As Required SEAL .. Cover - 55 in. - Formerly 8220864 8433713
121 180120 4 4 4 BOLT .. Cover mounting - 3/8- 16 x 3/4 riex. head
122 120382 4 4 4 WASHER .. Lock - 3/8
123 120394 4 4 4 WASHER .. Plain - 3/8
124 8408426 1 1 1 SUPPORT .. Cable
125 8227168 2 2 2 PLATE .. Name - Model and serial number
*126 8331090 1 1 1 PLATE .. Name - "DANGER 215 VOLTS"
127 145369 16 16 16 SCREW .. Name plate - No. 4 drive
128 9098368 8 8 8 PLUG .. Cap - Replaces 8347051

H3317 OCTOBER, 1981


G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E D I V I S I O N

AR10 ALTERNATOR P.L.No. H331


Ref. Part No.
No. Number Req. Description
. . . . A-B-C ALTERNATOR ASSEMBLY
GUARD ASSEMBLY .. Flywheel (Not Applicable to AR10E-D14)
*129 8348762 1 GUARD ASSEMBLY .. Flywheel - Engine right bank side
*130 8348763 1 GUARD ASSEMBLY .. Flywheel - Engine left bank side
*131 8348691 1 COVER ASSEMBLY .. Flywheel guard
*132 8348425 1 COVER ASSEMBLY .. Flywheel guard
*133 8082592 1 1 LATCH ASSEMBLY .. Cover
*134 8082406 1 1 SPRING .. Latch
*135 8082473 1 1 HANDLE .. Latch
*136 8082632 1 1 BRACKET .. Latch
*137 453673 1 1 PIN .. Handle to bracket - 3/8 x 1-3/8
*138 113860 3 3 SCREW .. Latch mounting - 5/16-18 x 5/8 round head
*139 8035145 3 3 NUT .. Lock - 5/16-18 hex.
*140 8084037 1 1 HOOK.. Cover latching
*141 8166026 2 2 BUTTON .. Cover retaining
*142 8361284 1 GUARD .. Flywheel - Top left
*143 8361285 1 GUARD .. Flywheel - Top right
*144 179838 6 BOLT .. Guard mounting - 3/8-16 x 7/8 hex. head
•145 103321 WASHER .. Lock - 3/8
6
*146 102635 NUT .. Guard bolt - 3/8-16 hex.
6
GUARD ASSEMBLY .. Flywheel (Applicable to AR10E-D14 Only)
*147 8155585 2 GUARD ASSEMBLY .. Flywheel - Right and left side
*148 8155582 2 FRAME ASSEMBLY .. Guard
*149 8155576 2 COVER ASSEMBLY ,. Guard
*150 8082592 2 LATCH ASSEMBLY .. Cover
*151 8082406 2 SPRING .. Latch
*152 8082473 2 HANDLE .. Latch
*153 8082632 2 BRACKET -.. Latch
*154 453673 2 PIN .. Handle to bracket - 3/8 x 1-3/8
*155 113860 6 SCREW .. Latch mounting - 5/16-18 x 5/8 round head
•156 8035145 6 NUT.. Lock -5/16-18 hex.
*157 8084037 2 HOOK ..Cover latching
MOUNTING PARTS (Applicable to all AR10, Column A,B,C)
*158 272572 6 BOLT .. Alternator mounting - 1-1/2-6 x 4-1/4 hex. head - Formerly 4 req'd.
•159 9334651 6 WASHER .. Flat - 1-35/64 I.D. x 2-5/8 OD. - 45° chamfer both sides - Formerly
(4) 8165817 spring lockwashers
*160 8341940 2 DOWEL .. 1 x 3-3/4 in. long - Formerly (2) 8015597 dowel pins
*161 218445 2 NUT .. Dowel - 1-8 hex. - Formerly (2) 1 14507 dowel nuts,
*162 8348672 A.R. SHIM .. Alternator mounting - .005
*163 8348671 A.R. SHIM .. Alternator mounting - .014
*164 8348670 A.R. SHIM .. Alternator mounting - 24 ga.
*165 8348669 A.R. SHIM .. Alternator mounting - 20 ga.
*166 8348668 A.R. SHIM .. Alternator mounting - 16 ga.
*167 8348667 A.R. SHIM .. Alternator mounting - 1 1 ga.
*168 8304908 A.R. STRIP .. Rubber - Alternator to underframe - Bottom - Sold per foot
•169 8371477 A.R. STRIP .. Rubber - Alternator to underframe - Sides - Sold per foot
*170 8255268 A.R. ADHESIVE .. Gasket - 1 qt.
171 8361469 2 COVER .. Heat sink and cable
172 8346389 2 CLEAT .. Alternator cable - Mounted on alternator
"173 8347264 2 STUD .. Cover and cleat - 3/8-16 x 6-5/8
174 124829 10 NUT .. Cover and cleat stud • 3/8-16 hex.
175 120394 8 WASHER .. Plain - 3/8
176 120382 6 WASHER .. Lock - 3/8
177 8433444 A.R. CABLE .. 1325/24- 100 ft.EPR -GP1,GP2,GP3,GP4,GN1,GN2,GN3,GN4
178 8160274 16 LUG .. Terminal - Blank - Alternator cable
179 180183 16 BOLT .. Lug to heat sink - 1/2-13 x 2-1/4 hex. head
180 8358473 32 WASHER .. Special - .531 I.D. x 1.500 O.D. x 1/4
181 8032761 16 NUT .. Lock - 1/2-13 hex.
*182 . . . . A.R. GREASE .. Bearing
9507147 .. 120 Ib. drum - Replaces 8249820
9507146 .. 35 Ib. pail - Replaces 8249819
9540093 .. 7 oz.
9540092 .. 5 oz.

REVISED AUGUST, 1987


OCTOBER, 1981 H3317
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3317


AR10 ALTERNATOR

62

VIEW B-B

PLATE F3317-1

H3317 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.H3317
AR10 ALTERNATOR
AR10A4-D14AR10A6-D14AR10A7-D14AR10A7-D18AR10A7B-D14AR10A8-D14AR10A9-D14
AR10A9-D18AR10B3-D14AR10B4-D14AR10E1-D14AR10E1-D18AR10E1B-D14AR10E2-D14AR10E2-D18

PLATE F3317-2
Ref. Part No.
No. Number Req. Description

1 .... 1 ALTERNATOR ASY. ..AR10


2 8356273 1 STATOR ASY... ARID alternator - See Page 14
3 .... 1 STATOR ASY... D14 alternator - See Page 16
3 9518142 1 STATOR ASY... D18 alternator - See Page 17
4 271773 14 BOLT .. Stator to stator - 3/4-10 x 2-1/2 hex. head
5 131046 14 WASHER ..Lock-3/4
6 .... 1 ROTOR ASY... Alternator - See Page 18
7 .... 2 BANK ASY... Rectifier - See Page 23 or 25
* 8 180122 16 BOLT .. Rectifier bank mounting - 3/8-16 x 1 hex. head
* 9 120394 16 WASHER ..Plain-3/8
*10 120382 16 WASHER .. Lock - 3/8
Current design alternators have a 10.2362 O.D. rotor bearing. Ref. Nos. 11 thru 29 are applicable to these alternators.
11 9320959 1 HOUSING ASY. ..End-Formerly 8419140
12 271774 8 BOLT .. End housing to stator-3/4-10x2-3/4 hex. head
13 131046 8 WASHER.. Lock - 3/4
14 8418960 1 HOUSING ASY... Bearing
*15 8489656 1 SLEEVE .. Bearing housing-Replaces 8466154
16 271773 8 BOLT .. Bearing housing mounting-3/4-10 x 2-1/2 hex. head
17 9531331 8 WASHER ..Plain -1-1/2 O.D. x25/32 I.D. x3/16 thick -Replaces 8081580
18 8418962 1 RING .. Insulating - Bearing housing - Was 2 required
19 8405536 8 TUBE ..Insulating-Bearing housing bolt - .958 in. long
20 9531329 8 WASHER.. Insulating - Replaces 9084339
0 2 1 9439612 1 BEARING ASY... Roller - Rotor -10.2362 O.D. - Replaces 8004475
0 21 9437992 1 BEARING ASY... Roller - Rotor -102362 O.D.
22 8418689 1 COVER ASY... Bearing-Includes brush holderstuds
*23 8405881 2 STUD.. Brush holder
*24 8405880 2 TUBE .. Stud insulating-6-5/8 in. long
25 8418657 1 CAP ..Bearing
26 8418959 2 GASKET.. Bearing cap and cover
27 8405528 1 SEAL.. Bearing - Inner
28 8405527 1 SEAL.. Bearing - Outer
29 443734 6 BOLT .. Bearing cover and cap -1/2-13 x 6 hex. head
Previous design alternators have a 8.4646 O.D. rotor bearing. Ref. Nos. 30 thru 46 are applicable to these alternators.
r 30 8356123 1 HOUSING ASY... End
/ 8356123 end housing assembly is no longer furnished. Use 9320959 end housing assembly and 84 78394 bearing
kit. Contact Service Department for instructions for application of kit and armature shaft rework.
31 271774 8 BOLT .. End housing to stator - 3/4-10 x 2-3/4 hex. head
32 131046 8 WASHER ..Lock-3/4
33 8345862 1 HOUSING ASY... Bearing
34 9427171 1 BEARING ASY... Roller - Rotor - 8.4646 O.D.
*35 8485142 2 GREASE .. Bearing - 7 oz.
*36 8485143 1 GREASE .. Bearing - 5 oz.
37 8345693 2 GASKET .. Bearing cap and cover
*38 271773 4 BOLT .. Bearing housing - 3/4-10 x 2-1/2 hex. head
*39 271775 4 BOLT .. Bearing housing - 3/4-10 x 3 hex. head
*40 131046 8 WASHER .. Lock - 3/4
*41 8468310 1 KIT .. Alternator bearing seal
42 8345681 1 SEAL .. Bearing - Outer
43 8345680 1 SEAL .. Bearing - Inner
44 8345691 1 CAP .. Bearing
45 8345692 1 COVER.. Bearing
*46 433163 6 BOLT .. Bearing cap and cover -1/2-13 x 5 hex. head

OCTOBER, 1981 H3317


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

PX.No. H3317
AR10 ALTERNATOR

Ref. Part No.


No. Number Req. Description
1 ALTERNATOR ASY... AR10
47 8413189 4 HOLDER ASY... Brush - AR10
*48 8434285 4 SPRING .. Brush holder
*49 8413191 4 BRUSH .. Carbon - AR10 - Grade 255 - 2-1/8 x 1-1/4 x 1/2
50 8413188 4 HOLDER ASY... Brush - D14
*51 8434286 4 SPRING .. Brush holder
*52 8413190 4 BRUSH .. Carbon - D14 - Grade AY - 2-3/16 x 3/4 x 3/8
+ 53 9326091 AR CABLE .. Jumper - Brush holder to brush holder - Jl and J2 - 8 AWG. - LF -
500 ft. (66 in. required) - Replaces 8433436
+ 54 9326093 AR CABLE .. Jumper - Brush holder to brush holder - J3 and J4 - 3 AWG. - LF -
100 ft. (61 in. required) - Replaces 8433438
55 8274588 AR CLAMP .. Cable - Brush holder jumper - 3 req. for AR10-D14 - 2 req. for AR10-D18
56 8427889 1 SPACER.. Cable clamp
57 180128 1 BOLT .. Cable clamp - 3/8-16 x 1-3/4 hex. head
58 180116 2 BOLT .. Cable clamp - 3/8-16 x 1/2 hex. head
59 120382 3 WASHER .. Lock - 3/8
60 120394 2 WASHER .. Plain - 3/8
61 8345866 1 RING ASY... Collector - See Page 21
62 8345873 1 PLATE .. Collector ring retaining
63 9427680 4 BOLT .. Lock - Plate retaining -5/8-llxl -3/4 hex. head
*64 8441790 1 GROMMET .. Cable - Rotor coil to collector ring cable
*65 8490887 2 CONTACTOR ASY... Bearing detector » Appl. to AR10A6 and A7-D14
*66 8490888 4 INSULATION .. Contactor to ring I GP40-2 and SD40-2 Locomotives
67 1 BOX ASY... Air - See Page 20
•68 180173 18 BOLT .. Air box mounting -1/2-13 x 1 hex. head
*69 120384 18 WASHER .. Lock -1/2
70 .... - FILTER .. Circuit - See Page 12
*71 8374003 3 TRANSFORMER .. Current - Not applicable to AR10 .... (See Page 1 note /)
*72 180077 6 BOLT .. Transformer mounting - 5/16-18 x 3/4 hex. head
*73 120393 6 WASHER ..Plain-5/16
*74 138538 6 WASHER.. Lock - 5/16
+*75 8468612 AR CABLE .. 12 AWG. - LF heavy insul. - 500 ft. roll (approx. 38 ft. req'd.) - Repl. 8392583
*76 8292368 7 LUG .. Terminal - No. 10 stud
*77 8292367 3 LUG .. Terminal -1/4 stud
78 8361869 2 INSULATOR .. Heat sink
79 8254773 4 BOLT .. Insulator mounting - 3/8-16 x 2 hex. head
80 180124 4 BOLT .. Insulator mounting - 3/8-16 x 1-1/4 hex. head
81 120394 8 WASHER ..Plain-3/8
82 8164981 4 NUT ..Lock-3/8-16 thin hex.
83 8035146 4 NUT .. Lock - 3/8-16 heavy hex.
84 8398093 2 CLEAT ASY... Cable - (10) 19/32 dia. holes
*85 189297 4 BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
*86 120393 8 WASHER ..Plain-5/16
*87 8035145 4 NUT ..Lock-5/16-18hex.
*88 8398094 1 CLEAT ASY... Cable - (7) 19/32 dia. holes
*89 189297 2 BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
*90 120393 4 WASHER ..Rain-5/16
*91 8035145 2 NUT ..Lock-5/16-18hex.
*92 180077 2 BOLT .. Cable to cable - 5/16-18 x 3/4 hex. head
*93 120393 4 WASHER ..Plain-5/16
*94 120214 2 WASHER .. Lock - 5/16
*95 120376 2 NUT .. 5/16-18 hex.
*96 8398095 1 CLEAT ASY. ..Cable-(5) 19/32 dia.holes
*97 189297 2 BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
*98 120393 4 WASHER .. Plain - 5/16
*99 8035145 2 NUT ..Lock-5/16-18 hex.
100 180128 8 BOLT .. Cleat mounting -3/8-16x1 -3/4 hex. head
101 120394 8 WASHER.. Plain
102 120382 8 WASHER ..Lock-3/8
H3317 8 OCTOBER, 1981
E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L-No. H3317
AR10 ALTERNATOR
Ref. Part No.
No. Number Req. Description
. ... . 1 ALTERNATOR ASY... AR10
*103 8401672 1 COVER .. Side - Left
104 8401673 1 COVER .. Side - Right
105 180120 12 BOLT .. Cover mounting - 3/8-16 x 3/4 hex. head
106 120382 12 WASHER .. Lock - 3/8
*107 8429167 1 COVER ASY... Terminal board
*108 8331090 1 PLATE .. Name - "DANGER 215 VOLTS"
*109 145368 4 SCREW .. Name plate - No. 2 x 3/16 drive
*110 120394 2 WASHER ..Plain-3/8
*111 8035146 2 NUT.. Lock-3/8-16 hex.
*112 8164981 2 NUT .. Lock - 3/8-16 hex. - Fiber insert - Appl. to AR10A7,A9,E1 ,E1B,E2-D18
113 8390572 1 CLOSURE ASY... D14 alternator
114 8390570 1 SEGMENT .. Closure - Bottom
115 8390571 2 SEGMENT .. Closure - Top left and right
116 180120 6 BOLT .. Segment to segment - 3/8-16 x 3/4 hex. head
117 120382 6 WASHER .. Lock - 3/8
118 120394 6 WASHER.. Plain - 3/8
119 180120 16 BOLT .. Closure to stator - 3/8-16 x 3/4 hex. head
120 120382 16 WASHER .. Lock - 3/8
121 120394 16 WASHER .. Plain - 3/8
122 8433714 1 COVER.. Slip ring I Replaces
123 8497822 1 SEAL .. Cover - 55 inches - Formerly 8220864 I 8433713
*124 8428176 2 FILLER.. Cover base
125 180120 4 BOLT .. Cover mounting - 3/8-16 x 3/4 hex. head
126 120382 4 WASHER ..Lock-3/8
127 120394 4 WASHER .. Plain - 3/8
128 8408426 1 SUPPORT ..Cable
129 8227168 2 PLATE .. Name - Model and serial number
130 145369 12 SCREW .. Name plate - No. 4 drive
131 9098368 8 CAP ..Plug
The following components, Ref. Nos. 132 thru 158 are applicable to AR10A 7B-D14fAR10A9-D14rAR10A9-D18
and AR10E1B-D18 only.
*132 9336897 AR CABLE .. A1,2,B1,2,C1,2 - 775/24 LF insul. -100 ft. - AR10A7B-D14.AR10A9-D18,
AR10E1B-D18
*132 8433441 AR CABLE .. Al,2,B1,2,C1,2 - 550/24 EPR. insul. -100 ft. - AR10A9-D14
*133 8118061 12 LUG .. Terminal - Blank - Applicable to 775/24 cable
*134 8118060 12 LUG .. Terminal - Blank - Applicable to 550/24 cable
*135 180122 12 BOLT .. Cable to insulator - 3/8-16 x 1 hex. head
*136 120382 12 WASHER .. Lock - 3/8
*137 120394 14 WASHER ..Plain-3/8
*138 126358 12 BOLT .. Cable to bus bar - 5/16-18 x 1 hex. head
*139 120393 12 WASHER ..Plain-11/32
*140 8035145 12 NUT .. Lock - 5/16-18 hex.
*141 8423444 6 INSULATOR .. Cable -1-1/2 x 2-1/2 x 2-1/2
*142 180172 12 BOLT .. Insulator mounting -1/2-13 x 7/8 hex. head
*143 120384 12 WASHER .. Lock -1/2
*144 8493631 1 CLEAT ASY... Cable - (6) 7/8 dia. holes in two rows - AR10A9-D14
*145 9332324 1 CLEAT .. Cable - (6) 15/16 dia. holes in two rows - AR10A7B-D14,AR10A9-D18,
AR10E1B-D18
*146 8462718 1 PAD .. Cleat - Top
*147 192406 2 BOLT .. Cleat mounting - 3/8-16 x 5-1/4 hex. head
*148 120382 2 WASHER .. Lock - 3/8
*149 8493695 1 CLEAT .. A.C. cable - Upper
*150 8493696 1 CLEAT .. A.C. cable - Lower } AR10A9-D14
*151 9332325 1 CLEAT .. A.C. cable - Upper
*152 9332326 1 CLEAT .. A.C. cable - Lower
*153 2
8347264 STUD .. Cleat and guard mounting AR10A7B-D14,AR10A9-D18AR10E1B-D18
*154 2
124829 NUT .. Cleat to air box - 3/8-16hex. J
*155 1
8493430 GUARD .. Cable and insulators
*156 8493203 1 CLOSURE .. Cable opening
*156 9513881 1 ENCLOSURE .. Cable opening - AR10E1B-D18
*157 180120 18 BOLT .. Guard and closure - 3/8-16 x 3/4 hex. head
*158 120382 18 WASHER ..Lock-3/8
OCTOBER, 1981 9 H3317
E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. H3317 AR10 ALTERNATOR


Ref. Part No.
No. Number Rea. Description
A _ GP38 AC 39 ,39-2,40,40-2 ,40P-2,SD38AC,40,40-2 ,40T-2 ,SD45 ,45-2,45T-2 ,P40F,P45 ,
F40C,40PH,40PH-2,45
- B GP38-2,SD38-2
*159 8289768 1 _ GUARD ASY. .. Flywheel - Engine right bank - GP39 only
*160 8348762 1 . GUARD ASY. .. Flywheel - Engine right bank side - (2) 10 in. bottom side plates -
Appl. to GP38AC,40,SD38AC,40,45,P45,F45 only
*161 8426413 1 1 GUARD ASY. .. Flywheel - Engine right bank side -(1)10 in. and (1) 3-7/8 in.
bottom side plates
*162 8289769 1 . GUARD ASY. .. Flywheel - Engine left bank - GP39 only
*163 8348763 1 1 GUARD ASY. .. Flywheel - Engine left bank side
*164 8348691 1 1 COVER ASY. .. Flywheel guard (Applied to 8426413 and 8348762 only)
*165 8348425 1 1 COVER ASY. .. Flywheel guard (Applied to 8348763 only)
*166 8082592 1 1 LATCH ASY. .. Cover - (Applied to 8348691 and 8348425)
*167 8082406 1 1 SPRING .. Latch
*168 8082473 1 1 HANDLE .. Latch
*169 8082632 1 1 BRACKET .. Latch
*170 453673 1 1 PIN .. Handle to bracket - 3/8 x 1-3/8
*171 113860 3 3 SCREW .. Latch mounting - 5/16-18 x 5/8 round head
*172 8035145 3 3 NUT ..Lock -5/1 6-1 8 hex.
*173 8084037 1 1 HOOK .. Cover latching
*174 8166026 2 2 BUTTON .. Cover retaining
*175 8361284 1 . GUARD .. Flywheel - Top left - Not appl. to GP38AC,SD38AC
*176 8441945 - 1 GUARD .. Flywheel - Top left - Also GP38AC,SD38AC
*177 8361285 1 - GUARD .. Flywheel - Top right - Not appl. to GP38AC,SD38AC
*178 8441946 - 1 GUARD .. Flywheel - Top right - Also GP38AC.SD38AC
*179 179838 6 6 BOLT .. Guard mounting - 3/8-16 x 7/8 hex. head
*180 103321 6 6 WASHER .. Lock - 3/8 -
*181 102635 6 6 NUT .. Guard bolt - 3/8-16 hex.
*182 272572 6 6 BOLT .. Alternator mounting - 1-1/2-6 x 4-1/4 hex. head - Formerly (4) required
*183 9334651 6 6 WASHER .. Flat - 1-35/64 1.D. x 2-5/8 O.D. - 45° chamfer both sides -
Formerly (4) 8165817 spring lockwashers
*184 8341940 2 2 DOWEL .. 1 x 3-3/4 in. long - Formerly (2) 8015597 dowel pins
*185 218445 2 2 NUT .. Dowel - 1-8 hex. - Formerly (2) 1 14507 dowel nuts
*186 8348672 A.R. SHIM .. Alternator mounting - .005
*187 8348671 A.R. SHIM .. Alternator mounting - .014
*188 8348670 A.R. SHIM .. Alternator mounting - 24 ga.
*189 8348669 A.R. SHIM .. Alternator mounting - 20 ga.
*190 8348668 A.R. SHIM .. Alternator mounting - 16 ga.
*191 8348667 A.R. SHIM .. Alternator mounting - 1 1 ga.
*192 8304908 A.R. STRIP .. Rubber - Alternator to underframe - Bottom - Sold per ft.
*193 8371477 A.R. STRIP .. Rubber - Alternator to underframe - Sides - Sold per foot
*194 8255268 A.R. ADHESIVE .. Gakset - 1 quart
195 8361469 2 2 COVER .. Heat sink and cable
196 8346389 2 2 CLEAT .. Alternator cable
*197 8347264 2 2 STUD .. Cover and cleat - 3/8-16 x 6-5/8
198 124829 10 10 NUT .. Cover and cleat stud - 3/8-16 hex.
199 120394 8 8 WASHER .. Plain - 3/8
200 120382 6 6 WASHER .. Lock - 3/8
201 8433444 - AR CABLE .. 1325/24 - 100 ft. EPR. - GP1 ,2,3,4,GN1 ,2,3,4
202 8475585 AR- CABLE .. 1325/24 - 100 ft. LF. - GP1 ,2,3,4,GN1 ,2,3,4
203 8160274 16 16 LUG .. Terminal - Alternator cable
204 180183 16 16 BOLT .. Lug to heat sink - 1/2-13 x 2-1/4 hex. head
205 8358473 32 32 WASHER .. Special - .531 I.D. x 1.500 O.D. x 1/4
206 8032761 16 16 NUT ..Lock -1/2-13 hex.
*207 .... A.R. GREASE .. Bearing
9507147 .. 120 Ib. drum - Replaces 8249820
9507146 .. 30 Ib. pail - Replaces 8249819
9540093 .. 7 oz.
9540092 .. 5 oz.
8450741K, 8412805A, 8498396L, 8449819H, 8464722M, 8450741K, 8449820B, 8464723K, 8497464H,
8450901H, 8464724L, 8467127K, 8483871D, 8389447F, 8493070D, 9310218F, 8464720N, 8464721M

H3317 10 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3317


ARID ALTERNATOR

VIEW A VIEW B-B

PLATE G3317-2

OCTOBER, 1981 11 H3317


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.H3317
AR10 ALTERNATOR
Circuit Filter
PLATE F3317-3
Ref. Part Nu mber
No. Number Recmired Description
. .. . A . . AR10A-D14AR10B-D14
. ... . B . . AR10A1-D14,AR10A2-D14,AR10A3-D14,AR10A3M-D14,
AR10A4-D14,AR10A6-D14,AR10A7-D14,AR10A8-D14,
AR10A9-D14,AR10B2-D14,AR10B3-D14,AR10B4-D14,
AR10E-D14,AR10E1-D14 - with fab. rectifier bank
.... . . C . AR10A2M-D14,AR10A6-D14 - with fab. rectifier bank
.... - - - D All ARlO's with molded rectifier banks
1 8355837 2 . _ . FILTER ASY. .. Circuit - Replaces 8359406
2 9503808 6 . . . CAPACITOR .. Filter - Replaces 8352261
3 8355813 6 . - . INSULATION .. Capacitor
4 8355836 2 - - RETAINER .. Capacitor
5 8355827 2 - - - BRACKET .. Capacitor mounting
6 8239442 4 - . BOLT .. Lock - Retainer to bracket - 5/16-18 x 5/8 hex. head
7 120386 4 - - WASHER ..Plain -5/1 6
8 8352224 2 . . . RESISTOR .. Fixed - 3 tubes @ 10 Ohm - 50 Watt
9 132259 4 . . SCREW .. Resistor mounting - 1/4-20 x 5/8 fil. head
10 120423 4 - - WASHER .. Lock - 1/4 - Internal teeth
11 120392 4 - - WASHER .. Plain - 1/4
*12 8392583 AR- - . CABLE .. 12 AWG. - LF insul. - 500 ft. (Approx. 15 ft. required)
*13 8272337 28 . - . TERMINAL .. Fasten tab
14 8355803 12 . . . BOOT .. Fasten terminal - Rubber
*15 8301545 8 - - LUG .. Terminal - 3/8 stud
16 8405701 . 6 . 6 KIT .. Capacitor
17 9332014 . 6 . 6 CAPACITOR .. Filter
18 8391245 - 6 . 6 INSULATOR .. Filter capacitor
19
20
9332016
8417587 ; - 6 -
6
CAPACITOR .. Filter
INSULATOR ..Filter capacitor
1 D , , ,., OA^A^^
' Replaced kit 8434283
21 8391246 ..
6 - 6
- 6 -
BRACKET .. Capacitor mounting
22 8417589 BRACKET .. Capacitor mounting
25 180077 .-
8 8 8 BOLT .. Bracket mounting - 5/16-18 x 3/4hexJiead
24 8239442 4 4 4 BOLT .. Lock - Bracket mounting - 5/16-18 x 5/8 hex. head
25 120393 .12 12 12 WASHER ..Plain -5/16
26 8035145 -
8 8 8 NUT .. Lock - 5/16-18 hex.
27 8380922 .666 RESISTOR .. Filter - 5 Ohm - 50 Watt
28 180077 .- 8 8 8 BOLT .. Resistor mounting - 5/16-18 x 3/4 hex. head
29
30
8239442
120393 - 124 124 124 BOLT .. Lock - Resistor mtg. - 5/16-18 x 5/8 hex. head
WASHER ..Plain -5/16
31 8035145 - 888 NUT ..Lock -5/16-18 hex.
*32 8468612 .. As Req. CABLE .. 12 AWG. - LF insul. - 500 ft. (Approx. 27 ft. required)
33 8272337
t 34 8355803 .. 1212- 1212- 1212 TERMINAL .. Faston tab
BOOT .. Faston terminal - Single
{> 34 9520160
35 8292368 .. 12 12 126 BOOT .. Faston terminal - Double
LUG .. Terminal -No. 10 stud
*36 8301545 LUG .. Terminal - 3/8 stud
37
38
8360925
8360926-
.. 12173 12173 1210 CLAMP .. Cable - Insulated - 1/4 1.D. - 1 1/32 mtg. hole
CLAMP .. Cable - Insulated - 3/8 I.D.
39 189136 .. 20 20 2.- SCREW .. Cable clamp - 1/4-28 x 5/8 fil. head
40
*41
120392
9087833 . 20- 20- 4 WASHER ..Plain -1/4
CLAMP .. Cable - Insulated - 1/4 IX). - 13/32 mtg. hole - Top and bottom of
rectifier banks
*42 8239442 . - - 12 BOLT .. Lock - Cable clamp - 5/16-18 x 5/8 hex. head
*43 120393 - - - 12 WASHER ..Plain -5/16

8391239D, 8423059B, 9091930A

H3317 12 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.H3317
AR10 ALTERNATOR

Filter Assembly for AR10A-D14 and AR10B-D14 Only

PLATE F3317-3

OCTOBER 1981 13 H3317


O N G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E

P.L.No.H3317
AR10 ALTERNATOR
AR10 Stator Assembly
PLATE G33174
Ref. Part No.
No. Number Req. Description

1 8356273 1 STATOR ASY... AR10AAR10A1 ,AR10A2,AR10A2M,AR10A3,AR10A3M,


AR10A4,AR10A6,AR10A7,AR10A7B-D14,AR10A8,AR10A9,AR10B,AR10B2,
AR10B3AR10B4,AR10E,AR10E1,AR10E1B,AR10E2
2 8356116 1 COVER .. Stator frame - Left side
3 8434949 1 COVER .. Stator frame - Right side
4 8355831 15 COIL ASY. .. Stator
5 8355832 15 COIL ASY. .. Stator
6 8355833 15 COIL ASY. .. Stator
7 8355834 30 COIL ASY. .. Stator
8 8355835 15 COIL ASY. .. Stator
9 8332820 90 INSULATION .. Lower coil to frame
10 8479989 90 INSULATION .. Upper coil to lower coil - Replaces 8332819
11 8396819 180 INSULATION .. Upper coil to wedge -1/16 thick
12 8396820 60 INSULATION .. Upper coil to wedge -1/32 thick
13 8456529 60 INSULATION .. Upper coil to wedge - .010 thick
14 8496034 180 INSULATION .. Upper coil to wedge - 080 thick
15 8329702 180 WEDGE .. Slot
16 8352755 236 BLOCK .. Coil bracing -1/8
17 8352756 287 BLOCK ..Coilbracing-3/16
18 8352757 57 BLOCK .. Coil bracing -1/4
19 8218228 32 SOLDER PIECE .. 5/16 x 5/8 x .010
20. 8401145 30 SOLDER PIECE .. 7/16 x 2-1/4 x .003
21 8365406 62 BRAZING PIECE .. 7/16 x 1-3/8 x .010
22 8355965 60 SPACER .. Coil lead - .550 x 7/16 x .047 copper
23 8356451 60 INSULATION .. Coil lead - Rubber
24 8354022 180 INSULATION .. Coil - "U" piece
25 8355964 1 RING .. Bus bar - 40-1/2 in. I.D.
26 8358529 1 RING .. Bus bar - 50-1/2 in. ID.
27 9087166 2 RING .. Coil support - 47-5/8 in. I.D.
28 8398090 AR CABLE .. Coil connection - 259/.0180 - SR-D - Sold'per foot (Approx. 131 ft. required)
29 8398091 31 LUG .. Terminal - 90 degree bend - .331 stud
*30 8473161 1 LUG .. Terminal - Straight - .331 stud
*31 8466178 2 LUG .. Terminal - 90 degree bend - Blank
32 8401143 3 LUG .. Terminal - Straight - .395 I.D.
33 8401144 27 LUG .. Terminal - 90 degree bend - .395 I.D.
34 8401197 32 SLEEVE .. Cable insulation - 5-1/2 in. long
35 9087173 2 PAD .. Coil support ring -12 ft. 6 in. long -1-1/4 in. wide
36 8356110 2 PAD .. Mounting - 2 in. x 3-1/4 in. surface
37 8356109 4 PAD .. Mounting - 2 in. x 3-1/4 in. surface
38 8356111 2 PAD .. Mounting - 2 in. x 3-3/8 in. surface
39 8360311 3 BAR .. "T" shaped -4 in. x 21-1/2 in.
Stator coils are arranged in lower slots as follows:
Ref. No. 8 in dots 1,7,13,19,25,31,37,43,49,55,61,67,73,79,85.
Ref. No. 7 in slots 3,6^,12,15,18,21,24^7,3033,36^9,42,45,48^1,54,57,60,63,66,69,72,75,78,81,84,87,90.
Ref. No. 6 in slots 5,11,17,23,29,35,41,47,53,59,65,71,77,83,89.
Ref. No. 5 in slots4,10,16,22,28,34,40,46,52,58,64,70.76,82,88.
Ref. No. 4 in slots 2,8,14,20,26,32,44,50,56,62,68,74,80,86.

H3317 14 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3317


AR10 ALTERNATOR

37

39

TYPICAL SECTION
THRU SLOT

PLATE G3317^

OCTOBER, 1981 IS H3317


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. H3317 ARID ALTERNATOR


D14 Alternator Stator Assembly

SECTION A-A \o

PLATE E3317 5
Ref. Part No. '
No. Number Req. Description
A B
1 8346621 1 STATOR ASY. ..D14-AR10A-D14,AR10A1-D14,AR10A2-D14,AR10A3-D14)AR10
A3M-D14,AR10A4-D14,AR10A7-D14,AR10A7B-D14AR10A8-D14,AR10B-D14)
AR10B2-D14,AR10B3-D14,AR10B4-D14,AR10E-D14,AR10E1-D14,AR10E2-D14
2 8422304 - 1 STATOR ASSEMBLY .. D14 - AR10A2M-D14,AR10A6-D14,AR10A9-D14
3 8092528 1 1 STATOR ASSEMBLY .. Alternator - Less frame
4 8346026 1 . FRAME .. Alternator
5 8421842 . 1 FRAME .. Alternator
6 180124 16 16 BOLT .. Stator to frame - 3/8-16 x 1-1/4 hex. head
7 120382 16 16 WASHER .. Lock - 3/8
8 8171287 1 . BOARD ASSEMBLY .. Terminal - 9 point - Includes bracket
* 9 8422220 - 1 BOARD ASSEMBLY .. Terminal - 12 point - Includes bracket
10 8137337 1 - BOARD ASSEMBLY .. Terminal - Includes spline nuts
*11 8422649 . 1 BOARD ASSEMBLY .. Terminal - Includes bolts
12 8089200 9 - NUT .. Spline - 3/8-24
*13 180128 - 12 BOLT .. Terminal - 3/8-16 x 1-3/4 hex.
14 8137338 3 . STRIP .. Terminal board bus bar
•15 8422650 . 3 BAR .. Bus - Terminal board
16 81 3733^ 1 - WASHER .. Insulating - Board to bracket
17 181639 9 - BOLT .. Terminal - 3/8-24 x 1-1/4 hex. head
18 120394 9 12 WASHER .. Plain - 3/8
•19 8035146 - 12 NUT.. Lock -3/8- 16 hex.
£20 8159258 2 - BOLT .. Terminal board and cover - 3/8-24 x 4 hex. head
621 191163 2 2 BOLT .. Terminal board and cover - 3/8-16 x 4 hex. head
•22 8152310 2 2 SPACER .. Terminal board cover - 2 in. long
623 8032730 2 - NUT .. Lock - Spacer bolt - 3/8-24 hex. V
624 124829 2 2 NUT .. Jam - Spacer bolt - 3/8-16 hex.
25 180120 3 3 BOLT .. Terminal board bracket - 3/8-16 x 3/4 hex. head
26 120382 3 3 WASHER .. Lock - 3/8

H3317 16 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L-No. H3317
AR10 ALTERNATOR
D18 Alternator Stator Assembly
AR10A7-D18rAR10A9-D18AR10El-D18^R10ElB-D18AR10E2-D18

PLATE F3317-6
Ref. Part No.
No. Number Req. Description
1 9518142 1 STATOR ASY... D18
2 9508694 1 WINDING ASY... Stator - Includes insulation and coils
3 8421842 1 FRAME.. Alternator
4 180124 16 BOLT .. Stator to frame - 3/8-16 x 1-1/4 hex. head
5 120382 16 WASHER .. Lock - 3/8
6 8422220 1 BOARD ASY... Terminal -12 point - Includes bracket
7 8422649 1 BOARD ASY... Terminal - Includes bolts
8 180128 12 BOLT .. Spline - 3/8-24
* 9 8422650 3 BAR .. Bus - Terminal board
10 120394 12 WASHER ..Plain-3/8
11 8035-146 12 NUT .. Lock - 3/8-16 hex.
12 191163 2 BOLT .. Terminal board and cover - 3/8-16 x 4 hex. head
13 8152310 2 SPACER.. Terminal board cover - 2 in. long
14 124829 2 NUT .. Jam - Spacer bolt - 3/8-16 hex.
15 180120 3 BOLT .. Terminal board bracket - 3/8-16 x 3/4 hex. head
16 120382 3 WASHER .. Lock - 3/8

OCTOBER, 1981 17 H3317


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. H3317
ARID ALTERNATOR
Alternator Rotor Assembly
PLATE E3317-7
Ref. Part Number
No. Number Required Description
A B C D E F G
1 9337330 1 ROTOR ASY. .. AR10A4-D14,AR10A6-D14,AR10A7-D14,AR10A7B-D14,
AR10A8-D14,AR109-D14,AR10B4-D14,AR10E1-D14,AR10E2-D14,
Replaces 8346254
1 8346254 .
1 1 1 _ . _ ROTOR ASY. .. AR10A-D14,AR10A1-D14,AR10A2-D14,AR10A2M-D14,
AR10A3-D14,AR10A3M-D14,AR10A4-D14,AR10A6-D14,AR10A7-
D14,AR10A7B-D14,AR10A8-D14,AR10A9-D14,AR10E-D14,
AR10E1-D14,AR10E2-D14 - Replaced by 9337330
1 8364552 1 ROTOR ASY. ..AR10B-D14,AR10B2-D14
1 8432869 1 ROTOR ASY. .. AR10B3-D14AR10B4-D14
1 9518141 , . _ . . 1 ROTOR ASY. .. AR10A7-D18,AR10A9-D18,AR10E1-D18,
AR10E1B-D18
2 8164682 1 1 DISC .. Coupling - Alternator to engine
2 8185986 . 1 1 1 - - - DISC .. Coupling - Alternator to engine
?
^ 8414747
O*Ti*T^.^/ 1 DISC .. Coupling - Alternator to engine
3 8336209 6 6 6 6 _ 6 BOLT .. Coupling disc - 1-1/2 - 12 x 4-1/16 offset head
3 8363312 . . , . 12 12 . BOLT .. Coupling disc - 1-1/4-12 x 3-27/32 offset head
4 8336210 6 6 6 6 - - 6 WASHER .. Special - Hardened - 1-17/32 I.D. x 2-7/16 O.D. x 9/32 in.
thick
4 8360846 - . - . 12 12 - WASHER .. Special - Hardened - 1-9/32 I.D. x 2-7/16 O.D. x 3/8 in. thick
5 8334366 6 6 6 6 - - 6 NUT .. Lock - Coupling disc bolt - 1-1/2 - 12 hex.
5 8360845 - - - - 12 12 - NUT .. Lock - Coupling disc bolt - 1-1/4-12 hex.
6 271659 16 16 16 16 16 16 16 BOLT .. Rotor to rotor - 7/8-9 x 2-3/4 hex. head
7 103327 16 16 16 16 16 16 16 WASHER .. Lock - 7/8
8 87^78QO
OJUJO7Z, 1 CONDUIT ASY. .. Rotor lead
9 8345611 . _ _ . . _ 1 BRACKET ASY. .. Conduit mounting
10 9417959 4 BOLT .. Lock - Conduit and bracket - 3/8-16 x 3/4 hex. head
11 9337241 1 1 ROTOR ASY. .. AR10 - Wedged coils - Repl. 8479054
11 8479054 - 1 - - - -
1 ROTOR ASY. .. ARID - Formerly 8446651 - Repl. by 9337241
*11 8446651 - - 1 - 1 -
- ROTOR ASY. .. AR10 - Wedged coils - Replaces 8346057
*11 8346057 - - - 1 - -
- ROTOR ASY. .. AR10 - Non-wedged coils - Replaced by 8446651
12 8479055 5 5 - - - 5
5 COIL ASY. .. Field - Open I Wedge support
13 8479056 5 5 - - - 5
5 COIL ASY. .. Field - Crossed ' integral part of pole
*14 8446649 - - 5 - c - COIL ASY. .. Field - Open 1 Wedge support
*15 8446650 - - 5 - C - - COIL ASY. .. Field - Crossed ' welded to pole
/*16 - - - - - - - 5 . - - COIL ASY. .. Field - Open - Non-wedged
8483056 .. With six (6) holes in outer rim \
of lamination \ Replaces
8483055 .. With no holes in outer rim 1 8346060
of lamination *
/*17 ---- - - - 5 - - - COIL ASY. .. Field - Crossed - Non-wedged
8483058 .. With six (6) holes in outer rim )
of lamination \ Replaces
8483057 .. With no holes in outer rim 1 834606 1
of lamination '
18 8216526 10 10 - - 10 10 SLEEVE .. Split
/ Coils with different laminations must not be intermixed at assembly.
19 8479063 10 10 10 10 WEDGE .. Field coil
*19 8417603 10 10 WEDGE.. Field coil
20 8479064 10 10 10 10 WASHER.. Wedge screw
21 8479065 10 10 - 10 10 SCREW .. Wedge mounting -1/2-13 x 1-1/4 hex. socket cap
*21 8418545 20 20 SCREW.. Wedge adjusting -1/2-13 x 1-1/8 hex. washer head
22 9320400 40 40 BOLT .. Coil mounting -1-1/4-12 x 6-27/64 hex. head - Special
22 8266137 4040 40 40 40 BOLT .. Coil mounting -1-1/4-12 x 7 hex. head - Special
23 9320401 40 40 WASHER .. Hardened -1.390 I.D. x 2-1/8 O.D. x 5/16 thick
23 8218741 40 40 40 40 40 WASHER.. Hardened -1.260 I.D. x 1.935 O.D. x .190 thick

H3317 18 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N C E N E I A l M O T O R S C O R P O R A T I O N

P.L. No. H3317


AR10 ALTERNATOR
Ref. Part Number
No. Number Required Description
A B C D E F G
.... 1 1 1 1 1 1 1 ROTOR ASY. .. ARID
.... 1 1 1 1 1 1 1 ROTOR ASY. .. AR10
<(> 24 8216795 10 10 10 10 10 10 10 BLOCK ASY. .. Insulating - Straight
it 24 9509470 10 1C 10 10 id 10 10 BLOCK ASY. .. Insulating - Curved
25 9418133 20 20 20 20 20 20 20 BOLT .. Lock - Insulating block - 3/8-16 x 1 hex. head
26 9509486 20 20 WASHER .. Hardened - 13/32 I.D. x 13/16 O.D. x 1/8 thick
26 120394 - 20 20 20 20 20 - WASHER .. Plain - 3/8
27 8380665 9 9 9 9 9 9 9 STRAP .. Bus - Crossed coil to open coil
28 9417958 20 20 20 20 20| 20 20 BOLT .. Lock - Bus strap - 5/16-18 x 7/8 hex. head
29 120393 20 - 20 - 20 - 20 WASHER ..Plain -5/1 6
29 116092 - 20 - 20 - 20 - WASHER .. Plain - 5/16 - Brass - Formerly appl. to Column C only
30 8364763 1 1 1 1 1 1 1 CONDUIT ASY. .. Rotor lead
31 8068256 4 4 4 4! 4 4 4 BUSHING ASY. .. Strain relief
32 8440296 As Required WEIGHT .. Balance - AR10 end - Inner - 1 x 2 x 12 in.
33 8246410 As Required BAR .. Balance - Shaft end - 1-1/2 x 1-1/2 x 12 in.
»34 9517921 As Required COATING .. Bonded - Molykote - 16 oz. aerosol can -
Replaces 8168822 and 9316707 - Formerly 95 17971
CURRENT DESIGN SHAFT FOR 10.2362 O.D. BEARING
/ 35 8405526 1 1 1 1 1 i 1 SHAFT .. Rotor - 18-11/32 in. Ig. - 4.790 bore dia. No hub
8486100 .. 18-11/32 in. Ig. - 4.795 bore dia. Shoulder
8486101 .. 18-11/32 in. Ig. - 4.810 bore dia.
8384777 .. 18-19/32 in. Ig. - 5.255 bore dia. - .490 hub shoulder
8384776 .. 19-31/32 in. Ig. - 5.255 bore dia. - .990 hub shoulder
PREVIOUS DlES][G N SH;VF T FOR 8.4646 O.D. BEARING
35 8345433 - 1 1 1 - - - SHAFT .. Rotor -18-11/32 in. Ig. - 4.790 bore dia. No hub
8485251 .. 18-11/32 in. Ig.-4.810 bore dia. Shoulder

/ When previous design shaft is replaced by current design shaft the end housing, bearing housing, bearing, seals,
bearing cap and cover must also be replaced. Refer to Page 7, Ref. Nos. 11 thru 29.
36 8345685 1 i 1 1 1 1 ROTOR ASY... D14
36 9539194 1 ROTOR ASY... D18
37 8211467 8 8 8 8 8 8 COIL ASY... Field - Open
37 9536018 8 COIL ASY... Field - Open
38 8211468 8 8 8 8 8 8 COIL ASY. .. Field - Crossed
38 9536019 COIL ASY. .. Field - Crossed
39 223748 48 48 48 48 48 48 48 BOLT .. Coil mounting - 5/8-18 x 4-1/2 hex. head
40 8127013 8 8 8 8 8 8 8 BLOCK ASY. .. Insulating
41 180122 16 16 16 16 16 16 16 BOLT .. Insulating block - 3/8-16 hex. head
42 120394 16 16 16 16 16 16 16 WASHER .. Plain - 3/8
43 120382 16 16 16 16 16 16 16 WASHER .. Lock - 3/8
44 8131993 15 15 15 15 15 15 15 CONNECTOR .. Crossed coil to open coil
45 180077 32 32 32 32 32 32 32 BOLT .. Coil connector - 5/16-18 x 3/4 hex. head
46 120393 32 32 32 32 32 32 32 WASHER ..Plain-5/16
47 120214 32 32 32 32 32 32 32 WASHER ..Lock-5/16
48 8363892 1 1 1 1 1 1 - CONDUIT ASY. .. Rotor lead
49 8345611 1 1 1 1 1 1 - BRACKET ASY. .. Conduit mounting
50 9417959 4 4 4J 4 4 4 . BOLT .. Lock - Conduit and bracket - 3/8-16 x 3/4 hex. head
51 8440296 As Required WEIGHT .. Balance - Disc end - Inner - 1 x 2 x 12 in.
52 8246410 As Required BAR .. Balance - Disc end - Outer - 1-1/2 x 1-1/2 x 12 in.
53 8345977 2 2| 21 2| 2| 2 2 CABLE ASY. .. AR10 rotor to collector ring
54 9326093 As Required CABLE .. 3 AWG. LF -100 ft. (Approx. 44 in. required)
55 8130630 2 2 2 2 2 2 2 LUG .. Terminal - 3 AWG. cable - 5/16stud
56 8345976 2 2 2 2 2 2 2 CABLE ASY... D14 rotor to collector ring
57 9326091 As Required CABLE .. 8 AWG. LF - 500 ft. (Approx. 74 in. required)
58 8126873 2 2 2 2 2 2 2 LUG .. Terminal - 8 AWG. cable - 5/16 stud
59 8081935 4 4 4 4 4 4 4 LUG .. Terminal - Cable to collector ring - 3/8 stud - Solder type
59 8126874 2 2 2 2 2 2 2 LUG .. Terminal - Cbl. to coll. ring - 3/8 stud - 8 AWG. cable i Crimp
59 8130631 r/~<i2 TO2 2 12C*o-
r
21 2 2 LUG .. Terminal - Cbl. to coll. ring - 3/8 stud - 3 AWG. cable 1 Type
REVISED AUGUST, 1987
OCTOBER, 1981 19 H3317
O N G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E

P.L. No.H3317
AR10 ALTERNATOR
Ref. Part Number
No. Number Required Description
A B C D E F G
- - 1 1 1 1 1 1 1 ROTOR ASY. .. AR10
60 8346065 1 1 1 1 1 1 1 BRACKET .. Conduit
61 9417959 2 2 2 2 2 2 2 BOLT .. Lock - Bracket mounting - 3/8-16 x 3/4 hex. head
62 120394 2 2 2 2 2 2 2 WASHER .. Plain - 3/8
63 8120117 2 2 2 2 2 2 2 LOOM .. Cable - 5/8 I.D. x 6 in. long
*64 8075585 As Required TAPE .. Friction - 1 in. wide x 27-1/2 yd. roll
+*65 1 1 1 1 1 1 1 DISC .. Coupling - Engine - See Catalog 300, P.L. 124

24

33

Ref. No. 1
PLATE E3317-7

H3317 20 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3317


AR10 ALTERNATOR
Collector Ring Assembly

Ref. No. 1
PLATE E3317-8
Ref. Part No.
No. Number Req. Description
1 8345866 1 RING ASSEMBLY .. Collector - Spiral groove - Replaces 8402198
2 8345732 1 HOUSING.. Collector ring
3 8448538 - RING .. Collector - Spiral groove - Replaces 8394973
4 9422563 4 BOLT .. Ring to housing - 3/8-16 x 7 hex. head
5 8310267 1 STUD .. Terminal - No. 1 - 3/8-16 x 2-3/8
6 8310266 1 STUD ..Terminal-No. 2-3/8-16x4
* 7 8345700 1 STUD .. Terminal - No. 3 - 3/8-16 x 5-5/8
* 8 8345701 1 STUD ..Terminal-No. 4-3/8-16x7-1/4
8397991 1 SPACER .. No. 1 terminal stud -.531 I.D. x 11/16 O.D. x 7/16 long •
Not applicable to current design collector ring
10 116093 12 WASHER .. Plain -13/32 - Stud and bolt
11 120382 4 WASHER .. Lock - 3/8 - Stud
12 140634 4 NUT.. Stud-3/8-16 hex.
13 8032846 4 NUT .. Lock - 3/8-16 hex.

OCTOBER, 1981 21 H3317


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3317


AR10 ALTERNATOR
Air Box Assembly
PLATE B3317-9
Ref. Part Number
No. Number Required Description
A B C D E F G H
1 8381482 1 BOX ASY. .. Air - AR10B-D14
2 8391240 1 BOX ASY. .. Air - AR10A1-D14,AR10A2-D14,AR10B2-D14 -
Brush holder at top of collector ring
3 8407137 1 BOX ASY. .. Air-AR10A-D14,AR10Al-D14,AR10A2-D14,
AR10A2M-D14,AR10A3-D14,AR10A4-D14,AR10B2-D14,
AR10B3-D14 - Brush holders at top and bottom of collector ring -
Replaces 8345792
4 8421740 - - 1 - - - BOX ASY. .. Air - AR10A3M-D14,AR10A6-D14, AR10A7-D14,
AR10A7B-D18,AR10A8-D14,AR10B4-D14
5 8493050 1 BOX ASY. .. Air - AR10A7B-D14,AR10A9-D14,AR10A9-D18
6 8434953 * 1 BOX ASY. .. Air - AR10E-D14
7 8448592 - - - 1 BOX ASY. .. Air - AR10E1-D14,AR10E1-D18,AR10E2-D14,
AR10E2-D18
8 9513606 1 BOX ASY. .. Air - AR10E1B-D18
9 9326093 As R«squiirecI CABLE .. Jumper - 3J and 4J - 3 AWG. - LF insul.
100 ft. roll - 61 in. req. - Repl. 8433438
10 9326091 As R«squ irec1 CABLE .. Jumper - 1J and 2 J - 8 AWG. - LF insul.
500 ft. roll - 66 in. req. - Repl. 8433436
*11 8468612 As R<;qu irecI CABLE .. Transformer - 01,02,1A,9B,10C 12 AWG. -
LF insul. - 500 ft. roll - 29 ft. req. - Repl. 8392583
12 8126873 8 LUG .. Terminal - .328 stud - 8 AWG. cable
12A 8491555 4 4 4 8 8 8 8 LUG .. Terminal - .328 stud - 8 AWG. cable - Bent 90°
13 8130630 4 4 4 8 8 8 8 8 LUG .. Terminal - .328 stud - 3 AWG. cable
*14 8292367 4 5 5 5 5 5 5 5 LUG .. Terminal - .272 stud - 12 AWG. cable
*15 8301545 4 5 5 5 5 5 5 5 LUG .. Terminal - .398 stud - 12 AWG. cable
16 8168453 6 6 CLAMP .. Cable - 1-1/8 I.D. insulated
17 180020 7 6 BOLT .. Cable clamp - 1/4-20 x 3/4 hex. head
18 8035144 7 6 NUT ..Lock -1/4-20 hex.
19 120423 1 1 - - • - WASHER .. Lock - 1/4 internal teeth
20 120392 1 1 - - WASHER .. Plain - 1/4
21 8004876 1 1 BUSHING .. Strain relief - 1-1/4 MP.T.
22 8038587 1 1 NUT .. Lock - Conduit - Strain relief bushing
23 8038646 1 1 1 1 1 1 BUSHING .. Insulating - 1-1/4 M.P.T.
24 8038597 1 1 1 1 1 1 BUSHING .. Insulating - 1-1/4 FJP.T.
Current design covers have fixed glass inspection windows in places of the previous design removable inspection
covers. The removable inspection covers are no longer furnished. When replacement covers are required, it is
recommended to convert to current design covers. Reference Numbers 25, 26, 32 and 33.
/ 25 8420793 1 1 1 1 1 1 1 1 COVER ASY... Air box - Left side - Replaces 8345771
f 26 8420794 1 1 1 - - 1 1 1 COVER ASY... Air box - Right side - Replaces 8345772
/ 27 8420795 - - - 1 1 - - - COVER ASY... Air box - Right side
28 8345780 1 1 1 1 1 1 1 1 GLASS.. Inspection window
29 8187678 1 1 1 1 1 1 1 1 STRIP .. Weather - 34 in. long - (28-1/2 in. required)
30 8166637 As Required STRIP .. Filler -100 ft. - (28-1/2 in. required)
31 8031902 1 1 1 1 1 1 1 1 HANDLE.. Cover
/ 32 8387423 1 1 1 1 1 1 1 . COVER ASY... Air box - Center - Upper - Replaces 8345769
/ 32 8433674 . - - . - - . 1 COVER ASY... Air box - Center - Upper
/ 33 8387424 1 1 1 1 1 1 1 . COVER ASY... Air box - Center - Lower - Replaces 8345768
/ 33 8433675 - - - - - - - 1 COVER ASY... Air box - Center - Lower
34 8433679 2 2 2 2 2 2 2 2 GLASS.. Inspection windows
35 8190291 2 2 2 2 2 2 2 2 STRIP.. Weather - 28-5/16 in. long (27-7/8 in. req. per glass)
36 8166637 As Required STRIP .. Filler -100 ft. (27-7/8 in. req. per glass)
37 8031902 1| 1| 1| 1| 1|1 1 1 HANDLE.. Cover

/Components indented are applicable to each Cover Assembly.

H3317 22 OCTOBER, 1981


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O I S C O R P O R A T I O N

P.L. No. H3317


AR10 ALTERNATOR
Ref. Part Number
No. Number Required Description
A B C D E F G H
.... 1 . . . . . . - BOX ASY. .. Air - AR10B-D14
.... . 1 . . - . . - BOX ASY. .. Air - AR10A1-D14,AR10A2-D14,
AR10B2-D14 - Brush holders at top of collector ring
.... - - 1 . - - - - BOX ASY. .. Air - AR10A-D14.AR10A1-D14,
AR10A2-D14AR10A2M-D14AR10A3-D14,
AR10A4-D14,AR10B2-D14,AR10B3-D14 -
Brush holders at top and bottom of collector ring
.... - - - 1 - - - - BOX ASY. .. Air - AR10A3M-D14^R10A6-D14,
AR10A7-D14,AR10A7B-D18,AR10A8-D14,
AR10B4-D14
.... . . . . 1 . . - BOX ASY. .. Air - AR10A7B-D14,AR10A9-D14,
AR10A9-D18
.... . . . . . 1 . . BOX ASY. .. Air-AR10E-D14
.... . - . - - - 1 - BOX ASY. .. Air - AR10E1-D14.AR10E1-D18,
AR10E2-D14,AR10E2-D18
.... . . . . . . . 1 BOX ASY. ..Air-AR10ElB-D18
/ - 8387423 1 1 1 1 1 1 1 - COVER ASY. .. Air box - Center - Upper - Repl. 8345769
/ - 8433674 - - - - - - - 1 COVER ASY. .. Air box - Center - Upper
r - 8387424 1 1 1 1 1 1 1 - COVER ASY. .. Air box - Center - Lower - Repl. 8345768
/ - 8433675 - - - - - - - 1 COVER ASY. .. Air box - Center - Lower
38 8433677 1 1 1 1 1 1 1 1 DOOR ASY. .. Inspection
39 8082592 1 1 1 1 1 1 1 1 LATCH ASY. .. Door - Formerly 8032592
40 8082406 1 1 1 1 1 1 1 1 SPRING .. Latch
41 8082473 1 1 1 1 1 1 1 HANDLE .. Latch
42 8082632 1 1 1 1 1 1 1 1 BRACKET .. Latch
43 453673 1 1 1 1 1 1 1 1 PIN .. Handle to bracket - 3/8 x 1-3/8
44 104095 3 3 3 3 3 3 3 3 RIVET .. Latch mounting - 5/16 x 1/2
45 8433680 1 1 1 1 1 1 1 1 HINGE .. Door
46 8408606 1 1 1 1 1 1 1 1 HOOK .. Door
*47 8104643 1 1 1 1 1 1 1 1 STRIP .. Door retainer - Outer - Lower cover only
*48 8457321 1 1 1 1 1 1 1 1 STRIP .. Door retainer - Inner - Lower cover only
49 8345767 1 1 1 . _ . . _ CHANNEL ASY. .. Air box - Left side
50 8345777 1 1 1 1 1 . . . CHANNEL ASY. .. Air box - Right side
51 8422365 . - . 1 1 1 1 1 CHANNEL ASY. .. Air box - Left side
52 8435285 . - - . - 1 1 1 CHANNEL ASY. .. Air box - Right side
*53 . . . - . . . . Reference Number Not Used
*54 105606 12 12 12 12 12 12 12 12 NUT .. 3/8-16 sq. (Appl. to all channels)
55 180121 48 48 48 48 50 50 50 50 BOLT .. Cover and channel - 3/8-16 x 7/8 hex.head
56 120382 48 48 48 48 50 50 50 50 WASHER .. Lock - 3/8
*57 180177 2 2 2 2 - - - - BOLT .. Channel - 1/2-13 x 1-1/2 hex. head
*58 120384 2 2 2 2 - - - - WASHER .. Lock - 1/2
59 8331091 2 2 2 2 2 2 2 2 PLATE .. Name - "DANGER 600 VOLTS"
60 145371 8 8 8 8 8 8 8 16 SCREW .. Name plate - No. 2 drive
61 8444397 1 1 1 1 1 1 1 1 PLATE .. Name - "CAUTION" and instruction -
Pressure sensitive - Replaces 8346471
61A 9536850 - - - - - - - 2 PLATE .. Name - "DANGER 250 VOLTS"
62 8361869 2 2 2 2 2 2 2 2 INSULATOR .. Heat sink
63 8254773 4 4 BOLT .. Insulator mtg. - 3/8-16 x 2 hex. head
64 180124 BOLT .. Insulator mtg. - 3/8-16 x 1-1/4 hex. head
65 120394 8 8 8 8 8 8 8 8 WASHER .. Lock - 3/8
66 8164981 4 4 4 4 4 4 4 4 NUT .. Lock - 3/8-16 thin hex.
67 8035 146 4 4 4 4 4 4 4 4 NUT .. Lock - 3/8-16 heavy hex.
68 8361469 2 2 2 2 2 2 2 . COVER .. Heat sink
69 8346389 2 2 2 2 2 2 2 . CLEAT .. Alternator cable
*70 8347264 2 2 2 2 2 2 2 2 STUD .. Cleat and cover - 3/8-16 x 6-5/8
71 124829 10 10 10 10 10 10 10 - NUT .. Cleat and cover stud - 3/8-16 hex.
72 120394 8 8 8 8 8 8 8 8 WASHER .. Plain - 3/8
73 120382 6 6 6 6 6 6 6 6 WASHER .. Lock - 3/8
/Components indented are applicable to each Cover Assembly.
REVISED AUGUST, 1987
OCTOBER, 1981 23 H3317
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. H3317


AR10 ALTERNATOR

37

33

Ref. No. 38

\vV 62
64
65
67

PLATE B3317-9

H3317 24 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No. H3317
A R I D ALTERNATOR
Rectifier Bank Assembly - Fabricated Type
PLATE B3317-10
Ref. Part No.
No. Number Req. Description
1 8357712 1 BANK ASSEMBLY .. Rectifier - 2000 volt diodes - AR10A-D14,AR10A1-D14,
AR1OA2-D14 - Replaced by 9084996 - See Page 27
8364553 BANK ASSEMBLY .. Rectifier - 2400 volt diodes - AR10A2M-D14,AR10A3-D14,
AR10A3M-D14,AR10A4-D14,AR10A6-D14,AR10A7-D14,AR10A8-D14,AR10B-
D14,AR10B2-D14,AR10B3-D14,AR10B4-D14,AR10E-D14,AR10E1-D14-
Replaced by 9084995 - See Page 27
8493244 1 BANK ASSEMBLY .. Rectifier - 2400 volt diodes - AR10A9-D14 - Replaced by
9084998 - See Page 27
The following components, Ref. Nos. 4 thru 41 are applicable to Ref. Nos. 1,2 and 3.
4 . . . . 15 DIODE .. Silicon - Positive base - See Page 29
5 8378316 15 BOOT .. Insulating - Diode lead
6 . . . . 15 DIODE .. Silicon - Negative base - See Page 29
7 8378316 15 BOOT ... Insulating - Diode lead
8 8346478 15 FUSE ASSEMBLY .. Diode
9 8386467 15 INDICATOR .. Diode fuse
10 8389353 30 CLAMP .. Fuse indicator
11 8378103 30 NUT ASSEMBLY .. Diode lock - Includes washer
12 8346492 6 RETAINER .. Diode lock nut
13 180122 4 BOLT .. Lock nut retainer -.3/8-16 x 1 hex. head
14 120382 4 WASHER . . L o c k - 3 / 8
15 120394 4 WASHER ..Plain-3/8
16 8357508 2 SINK ASSEMBLY .. Heat
17 8357607 2 PLATE .. Side
18 8346476 1 PLATE.. Center
19 8442077 8 SPACER .. Heat sink to center and side plate
20 180132 4 BOLT .. Spacer - Side plate to heat sink - 3/8-16 x 2-3/4 hex. head
21 426371 4 SCREW .. Spacer - Center plate to heat sink - 3/8-16 x 1-1/2 hex. soc. head
22 120382 8 WASHER .. Lock - 3/8
23 120394 8 WASHER .. Plain - 3/8
24 8346663 2 BLOCK .. End
25 9417958 8 BOLT .. Lock - Side plate to end block - 5/16-18 x 7/8 hex. head
26 180083 8 BOLT .. End block to heat sink - 5/16-18 x 1-1/2 hex. head
27 120214 8 WASHER.. Lock-5/16
28 8379915 16 WASHER .. Plain - Brass - 5/16
29 8493155 3 BAR .. Bus - Fuse - AR10A9-D14 only
29 8346475 3 BAR .. Bus - Fuse - Not Applicable to AR10A9-D14
30 8378037 6 INSULATOR .. Stand - off - Side plate to bus bar
31 9417961 6 BOLT .. Lock - Side plate to insulator - 5/16-18 x 3/4 hex. head
32 8375722 9 BOLT .. Carriage - Bus bar to fuse - 5/16-18 x 1-1/4 round head
33 8379915 21 WASHER .. Plain - Brass - 5/16
34 8035145 15 NUT .. Lock - Fuse mounting - 5/16-18 hex.
35 8357460 15 BAR .. Hexagon - Diode connecting
36 8427195 8 SLEEVE .. Insulating - Hexagon bar at heat sink bus bar
37 8346493 15 CLIP .. Hexagon bar retaining
38 9417958 30 BOLT .. Lock - Diode terminal to bar - 5/16-18 x 7/8 hex. head
39 8379915 45 WASHER .. Plain - Brass - 5/16
•40 8346481 A.R. COMPOUND .. Joint - 5 oz. tube - Apply to diode contact area prior to mounting
(Not On Threads)
•41 6532324 NUT .. Spline -1/4-28

REVISED AUGUST, 1987


OCTOBER, 1981 25 H3317
G E N E R A L M O T O R S C O R P O R A T I O N
E I E C T R O - M O T I V E D I V I S I O N

P.L.No. H3317
AR10 ALTERNATOR

1 rJ • / \
I2 I8 y 35A
36

SECTION B-B

SECTION A-A

Ref. Nos. 1,2 and 3


PLATE B3317-10

H3317 26 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L-No. H3317
ARID ALTERNATOR
Rectifier Bank Assembly - Molded Type
PLATE A3317-11
Ref. Part No.
No. Number Req. Description
A B
1 9084996 1 . BANK ASSEMBLY .. Rectifier - 2000 Volt diodes - AR10A-D14,AR10A1-D14,
AR10A2-D14 - Replaces 8357712
1 9084998 1 BANK ASSEMBLY .. Rectifier - 2400 Volt diodes - AR10A7B-D14.AR10A9-D14-
AR10A9-D18,AR10E1B-D18 - Replaces 8493244
1 9084995 1 - BANK ASSEMBLY .. Rectifier - 2400 Volt diodes - AR10A2M-D14,AR10A3-D14,
AR10A3M-D14,AR10A4-D14,AR10A6-D14,AR10A7-D14,AR10A7-D18!
AR10A8-D14,AR10B-D14,AR10B2-D14.AR10B3-D14,AR10B4-D14,
AR10E-D14,AR10E1-D14,AR10E1-D18 - Replaces 8364553
* 2 9324797 . 1 BANK ASSEMBLY .. Rectifier - 2400 Volt diodes - AR10E2-D14.AR10E2-D18
3 . . . . 15 12 DIODE .. Silicon - Positive base - See Page 29
4 8378316 15 12 BOOT .. Insulating - Diode lead
5 - 15 12 DIODE .. Silicon - Negative base - See Page 29
6 8378316 15 12 BOOT .. Insulating - Diode lead
7 8346478 15 12 FUSE ASSEMBLY ..Diode
8 8386467 15 12 INDICATOR .. Diode fuse
9 8389353 30 24 CLAMP .. Fuse indicator
10 8378103 30 24 NUT ASSEMBLY .. Diode lock - Includes washer
11 8346492 6 6 RETAINER .. Diode lock nut
*12 180122 4 4 BOLT .. Lock nut retainer - 3/8-16 x 1 hex. head
*13 120382 4 4 WASHER .. Lock - 3/8
*14 120394 4 4 WASHER .. Plain - 3/8
15 8357508 2 2 SINK ASSEMBLY .. Heat
16 9085001 2 2 PLATE ASSEMBLY .. Side
17 9085002 1 1 PLATE .. Center
18 8442077 4 4 SPACER .. Heat sink to center and side plate
19 180128 4 4 BOLT .. Spacer - Side plate to heat sink - 3/8-16 x 1-3/4 hex. head
20 426371 4 4 SCREW .. Spacer - Center plate to heat sink - 3/8-16 x 1-1/2 hex. head
21 120382 8 8 WASHER .. Lock - 3/8
22 120394 8 8 WASHER .. Plain - 3/8
23 180128 4 4 BOLT .. Center to side plate - 3/8-16 x 1-3/4 hex. head
24 180079 8 8 BOLT .. End - 5/16-18 x 1 hex. head
25 120214 8 8 WASHER ..Lock -5/1 6
26 8379915 16 16 WASHER ..Plain -Brass -5/16
27 8493155 3 - BAR .. Bus - Fuse - AR10A7B-D14.A9-D14.A9-D18 and E1B-D18
27 8346475 3 3 BAR .. Bus - Fuse - Not appl. to AR10A7B-D14,A9-D14)A9-D18 and E1B-D18
28 9425427 6 6 BOLT .. Side plate to bus bar -5/16-18x1 hex. head
29 8375722 9 9 ROLT .. Carriage - Bus bar to fuse -5/16-18x1-1/4 round head
30 8379915 21 21 WASHER .. Plain - Brass - 5/16
31 8035145 5 5 NUT .. Lock - Fuse mounting - 5/16-18 hex.
32 8357460 15 12 BAR .. Hexagon - Diode connecting
33 9085003 4 3 SLEEVE .. Insulating
34 9417958 30 24 BOLT .. Lock - Diode terminal to bar - 5/16-18 x 7/8 hex. head
35 8379915 45 36 WASHER ..Plain -Brass -5/1 6
36 8035146 4 4 NUT .. Lock - Center to side plate - 3/8-16 hex.
*37 8346481 A.R. A.R. COMPOUND .. Joint - 5 oz. tube - Apply to diode contact area prior to
mounting (not on threads)

OCTOBER, 1981 27 H3317


O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M

P.L. No. H3317


ARID ALTERNATOR

17

Ref. No. 1
PLATE A3317-11

H3317 28 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E I A L M O T O * S C O R P O R A T I O N

P.L.NO. H3317
AR10 ALTERNATOR
SILICON DIODE REFERENCE LIST

Ordering /Reference Color Color


Ref. Part Part Band Band Porcelain Polarity
No. Number Number Type At Crimp At Lug Color At Base Replaces
DIODE .. Silicon - 2000 Volts - AR10A-D14,AR10A1-D14,AR10A2-D14
1 8365632 8346479-2 2 Red None White Pos.
2 8379519 8346479-3 3 Black None White Pos.
3 8365630 8346480-2 2 Red None Pink Neg.
4 8379517 8346480-3 3 Black None Pink Neg.

DIODE .. Silicon - 2400 Volt - AR10A2M-D14,AR10A3-D14,AR10A3M-D14.AR10A4-D14,


AR10A6-D14,AR10A7-D14,AR10A7-D18,AR10A7B-D14,AR10A8-D14,AR10A9-D14,
AR10A9-D18,AR10B-D14,AR10B2-D14,AR10B3-D14,AR10B4-D14,AR10E-D14,AR10E1-D14,
AR10E1-D18,AR10E1B-D18,AR10E2-D14,AR10E2-D18
2600 Volt diodes are replaced by 2400 Volt diodes unit for unit by type and polarity. It is not
necessary to change an entire group.

5 8368466 8364554-2 2 Red Green White Pos. 8447657

6 8368467 8364554-3 3 Black Green White Pos. 8427675

7 8368468 8364555-2 2 Red Green Pink Neg. 8447656

8 8368469 8364555-3 3 Black Green Pink Neg. 8427678

/ Reference part number on diode is for identification only and not to be used for ordering replacement diodes.

OCTOBER, 1981 29 H3317


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. B3318


AR12 ALTERNATOR
AR12-D14 and AR12A-D14
DDA40X and SD45X Locomotives
PLATE B3318-1
Ref. Part No.
No. Number Req. Description

1 8417620 A ALTERNATOR ASSEMBLY .. AR12-D14- DDA40X - Utex number 8424594


1 8431195 B ALTERNATOR ASSEMBLY .. AR12A-D14 - SD45X
The following components, Ref. Nos. 2 thru 103 are applicable to Ref. No. 1 and 2, Column A and B.
8417618 1 STATOR ASSEMBLY .. AR12,AR12A - See Page 6
•}
J 8422304 1 STATOR ASSEMBLY .. D14 - See Page 8
4 271773 14 BOLT .. Stator to stator - 3/4-10 x 2-1/2 hex. head
5 131046 14 WASHER .. Lock - 3/4
6 - - - - ROTOR ASSEMBLY .. Alternator - See Page 9

7 8418266 2 BANK ASSEMBLY .. Rectifier - See Page 14


* 8 180122 16 BOLT .. Rectifier bank mounting - 3/8-16 x 1 hex. head
* 9 120394 16 WASHER .. Plain - 3/8
*10 120382 16 WASHER .. Lock - 3/8
11 8419140 HOUSING ASSEMBLY .. End
12 271774 BOLT .. End housing to stator - 3/4-10 x 2-3/4 hex. head
13 131046 WASHER .. Lock - 3/4
14 8418960 HOUSING ASSEMBLY .. Bearing
15 271773 BOLT .. Bearing housing - 3/4-10 x 2-1/2 hex. head
*16 8418962 RING .. Insulating - Bearing housing
*17 8405536 TUBE .. Insulating - Bearing housing bolt
*18 8422955 STRAP .. Bearing housing bolt
19 8004475 BEARING .. Roller - Rotor
20 8418689 1 COVER ASSEMBLY .. Bearing - Includes brush holder studs
*21 8405881 2 STUD .. Brush holder
*22 8405880 2 TUBE .. Stud insulating - Phenolic
23 8418657 1 CAP .. Bearing
24 8418959 2 GASKET .. Bearing cap and cover
25 8405528 1 SEAL .. Bearing - Inner
26 8405527 1 SEAL .. Bearing - Outer
27 443734 6 BOLT .. Bearing cover and cap
28 8413189 4 HOLDER ASSEMBLY .. Brush -AR12
29 8434285 4 SPRING .. Brush holder
30 8413191 4 BRUSH ..Carbon-AR12-Grade 255-2-1/8 x 1-1/4 x 1/2
31 8413188 4 HOLDER ASSEMBLY .. Brush - D14
32 8434286 4 SPRING .. Brush holder
33 8413190 4 BRUSH .. Carbon - D14 - Grade AV - 2-3/16 x 3/4 x 3/8
34 8433436 A.R. CABLE .. Jumper - Brush holder to brush holder - Jl and J2 -
8 AWG. - EPR - 500 ft. (66 in. required)
35 8433438 A.R. CABLE .. Jumper - Brush holder to brush holder - J3 and J4 -
3 AWG. - EPR - 100 ft. (61 in. required)
36 8274588 3 CLAMP .. Cable - Brush holder jumper
37 180116 3 BOLT .. Cable clamp - 3/8-16 x 1/2 hex. head
38 120382 3 WASHER .. Lock - 3/8
39 8345866 1 RING ASSEMBLY .. Collector - See Page 11
40 8345873 1 PLATE .. Collector ring retaining
41 9427680 4 BOLT .. Lock - Retainer plate - 5/8-11 x 1-3/4 hex. head
42 8441790 GROMMET .. Cable - Rotor coils to collector ring
43 8421740 1 BOX ASSEMBLY .. Air - See Page 12
*44 180173 18 BOLT .. Air box mounting - 1/2-13 x 1 hex. head
*45 120384 18 WASHER .. Lock - 1/2
46 . . . FILTER .. Circuit - See Page 5

FEBRUARY, 1973 B3318


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR

Ref. Part No.


No. Number Req. Description
A-B ALTERNATOR ASSEMBLY .. AR12-D14,AR12A-D14

*47 8374003 3 TRANSFORMER .. Current


*48 180077 6 BOLT .. Transformer mounting -5/16-18x3/4 hex. head
*49 120393 6 WASHER ..Plain-5/16
*50 138538 6 WASHER.. Lock-5/16
*51 8468612 A.R. CABLE .. 12 AWG. - Lf - 500 ft. (Approx. 38 ft. required)
*52 8292368 7 LUG .. Terminal - No. 10 stud
*53 8292367 3 LUG ..Terminal- 1/4 stud

54 8361869 2 INSULATOR .. Heat sink


55 8254773 4 BOLT .. Insulator mounting - 3/8-16 x 2 hex. head
56 180124 4 BOLT .. Insulator mounting - 3/8-16 x 1-1/4 hex. head
57 120394 8 WASHER .. Lock - 3/8
58 8164981 4 NUT .. Lock - 3/8-16 thin hex.
59 8035146 4 NUT .. Lock - 3/8-16 heavy hex.

60 8422723 2 CLEAT ASSEMBLY .. Cable (10) 11/16 dia. holes


*61 189297 4 BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
*62 120393 8 WASHER ..Plain-5/16
*63 8035145 4 NUT.. Lock-5/16-18 hex.
*64 8422724 1 CLEAT ASSEMBLY .. Cable (7) 11/16 dia. holes
*65 180297 2 BOLT ..Cleat-5/16-18x3-3/4 hex.
*66 120393 4 WASHER ..Plain-5/16
*67 8035145 2 NUT ..Lock-5/16-18 hex.
*68 8422722 1 CLEAT ASSEMBLY .. Cable (5) 11/16 dia. holes
*69 180297 2 BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
*70 120393 4 WASHER ..Plain-5/16
*71 8035145 2 NUT ..Lock-5/16-18 hex.
72 180128 8 BOLT .. Cleat mounting - 3/8-16 x 1-3/4 hex. head
73 120394 8 WASHER .. Plain - 3/8
74 120382 8 WASHER .. Lock - 3/8
*75 8274588 3 CLAMP .. Cable - 7/8 I.D. - Insulated
*76 180116 3 BOLT .. Clamp mounting - 3/8-16 x 5/8 hex. head
*77 120382 3 WASHER .. Lock - 3/8
*78 8417605 1 COVER .. Side - Right (Welded to frame)
*79 8417606 1 COVER .. Side - Left (Welded to frame)

*80 8429167 1 COVER ASSEMBLY .. Terminal board


*81 8331090 1 PLATE .. Name - "DANGER 215 VOLTS"
*82 145368 4 SCREW .. Name plate - No. 2 x 3/16 drive
*83 120394 2 WASHER .. Plain - 3/8
*84 8035146 2 NUT.. Lock-3/8-16 hex.
85 8390572 1 CLOSURE ASSEMBLY .. D14 alternator
86 8390570 1 SEGMENT .. Closure - Bottom
87 8390571 2 SEGMENT .. Closure - Top left and right
88 180120 6 BOLT .. Segment to segment - 3/8-16 x 3/4 hex. head
89 120382 6 WASHER .. Lock - 3/8
90 120394 6 WASHER .. Plain - 3/8
91 180120 16 BOLT .. Closure to stator - 3/8-16 x 3/4 hex. head
92 120382 16 WASHER .. Lock - 3/8
93 120394 16 WASHER .. Plain - 3/8
94 8433713 1 COVER ASSEMBLY .. Snow guard
95 8220864 A.R. SEAL .. Cover - 13 ft. (Approximately 56 in. required)
*96 8428176 2 FILLER .. Cover base
97 180120 4 BOLT .. Cover mounting - 3/8-16 x 3/4 hex. head
98 120382 4 WASHER .. Lock - 3/8
99 120394 4 WASHER .. Plain - 3/8
100 8408426 1 SUPPORT .. Cable
101 8227168 2 PLATE .. Name - Model and serial number

B3318 FEBRUARY, 1973


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR
Ref. Part Number
No. Number Required Description
A-B ALTERNATOR ASSEMBLY .. AR12-D14, AR12A-D14
*102 8331090 1 PLATE .. Name - "DANGER 215 VOLTS"
103 145369 16 SCREW .. Name plate - No. 4 drive
ALTERNATOR MOUNTING PARTS
*104 8433317 1 GUARD ASY. .. Flywheel - Left side - SD45X
*105 8433316 1 . _ _ GUARD ASY. .. Flywheel - Right side - SD45X
*106 8426413 - - 1 - - . GUARD ASY... Flywheel - Left side - No. 1 end - DDA40X
*107 8426414 - - 1 - . GUARD ASY... Flywheel - Right side - No. 1 end - DDA40X
*108 8426415 - . - - 1 . GUARD ASY... Flywheel - Left side - No. 2 end - DDA40X
*109 8348762 . . - - . 1 GUARD ASY. .. Flywheel - Right side - No. 2 end - DDA40X
*110 8348691 1 . 1 1 1 1 COVER ASSEMBLY .. Flywheel guard
*111 8434190 - 1 - - - - COVER ASSEMBLY .. Flywheel guard
*112 8082592 1 1 1 1 1 1 LATCH ASSEMBLY .. Cover
*113 8082406 1 1 1 1 1 1 SPRING .. Latch
*114 8082473 1 1 1 1 1 1 HANDLE .. Latch
*115 8082632 1 1 1 1 1 1 BRACKET .. Latch
*116 453673 1 1 1 1 1 1 PIN .. Handle to bracket - 3/8 x 1-3/8
*117 113860 3 3 3 3 3 3 SCREW .. Latch mounting - 5/16-18 x 5/8 round head
*118 8035145 3 3 3 3 3 3 NUT.. Lock-5/16-18 hex.
*119 8084037 1 1 1 1 1 I HOOK .. Cover latching
*120 8166026 2 2 2 2 2 2 BUTTON .. Cover retaining
*121 8433255 1 GUARD .. Flywheel - Top - L.S. - SD45X
*122 8433256 1 GUARD .. Flywheel - Top - R.S. - SD45X
*123 8361284 1 GUARD .. Flywheel - Top - L.S. No. 1 end - R.S. No. 2 end - DDA40X
*124 8361285 1 GUARD .. Flywheel - Top - R.S. No. 1 end - L.S. No. 2 end - DDA40X
*125 179838 6 BOLT .. Guard mounting - 3/8-16 x 7/8 hex. head
*126 103321 6 WASHER .. Lock - 3/8
*127 102635 6 NUT.. 3/8-16 hex.
*128 272572 4 BOLT .. Alternator mounting - 1-1/2-6 x 4-1/4 hex. head
*129 8165817 4 WASHER .. Spring - 1-1/2
*130 8015597 2 PIN .. Dowel - .6245 O.D. x 5/8-11 x 3-1/2 in. long
*131 114507 2 NUT .. Dowel - 5/8-11 hex.
*132 8348672 A.R. SHIM .. Alternator mounting - .005
*133 8348671 A.R. SHIM .. Alternator mounting - .014
*134 8348670 A.R. SHIM .. Alternator mounting - 24 ga.
*135 8348669 A.R. SHIM .. Alternator mounting - 20 ga.
*136 8348668 A.R. SHIM .. Alternator mounting - 16 ga.
*137 8348667 A.R. SHIM .. Alternator mounting - 11 ga.
*138 8304908 A.R. STRIP .. Rubber - Alternator to underframe - Bottom - Sold per foot
*139 8371477 A.R. STRIP .. Rubber - Alternator to underframe - Sides - Sold per foot
*140 8255268 A.R. ADHESIVE .. Gasket - 1 quart
141 8425423 2 COVER .. Heat sink and cable
142 8425435 2 CLEAT .. Alternator cable
*143 8347264 2 STUD .. Cover and cleat - 3/8-16 x 6-5/8
*144 124829 10 NUT .. Cover and cleat stud - 3/8-16 hex.
*145 120382 6 WASHER .. Lock - 3/8
*146 120394 8 WASHER .. Plain - 3/8
147 8421214 A.R. CABLE .. 1925/24 - EP - Sold per foot - GP1,2,3,4,GN1,2,3,4
148 8415634 16 LUG .. Terminal - Alternator cable
149 180183 16 BOLT .. Lug to heat sink - 1/2-13 x 2-1/4 hex. head
150 8358473 32 WASHER.. Special-.531 I.D.x 1.500 O.D. x 1/4
151 8032761 16 NUT ..Lock-1/2-13 hex.
*152 A.R. GREASE .. Bearing
8249819 .. 35 Ib. pail
8249820.. 1201b.drum

FEBRUARY, 1973 B3318


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR

86

•- 103

142

PLATE B3318-1

B3318 FEBRUARY, 1973


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. B3318
AR12 ALTERNATOR
Circuit Filter

PLATE A3318-2
Ref. Part No.
No. Number Req. Description

1 8434283 6 KIT .. Capacitor - Includes insulation


2 8417589 6 BRACKET .. Capacitor retainer
3 180077 8 BOLT .. Bracket - 5/16-18 x 3/4 hex. head
4 8239442 4 BOLT .. Lock - Bracket - 5/16-18 x 5/8 hex. head
5 120393 12 WASHER .. Plain - 5/16
6 8035145 8 NUT .. Lock - 5/16-18 hex.
7 8380922 6 RESISTOR .. 5 Ohm - 50 Watt
8 180077 8 BOLT .. Resistor mounting - 5/16-18 x 3/4 hex. head
9 8239442 4 BOLT .. Lock - Resistor mounting - 5/16-18 x 3/4 hex. head
10 120393 12 WASHER .. Plain'- 5/16
11 8035145 8 NUT .. Lock - 5/16-18 hex.

*12 8468612 A.R. CABLE .. 12 AWG. - LF - 500 ft. (Approximately 27 ft. required)
13 8272337 12 TERMINAL .. Faston
14 8355803 12 BOOT .. Faston terminal - Rubber
15 8292368 12 LUG .. Terminal - No. 10 stud
*16 8301545 12 LUG .. Terminal - 3/8 stud
17 8360925 17 CLAMP .. Cable - Insulated - 1/4 I.D.
18 8360926 3 CLAMP .. Cable - Insulated - 3/8 I.D.
19 189136 20 SCREW .. Cable clamp - 1/4-28 x 5/8 fil. head
20 120392 20 WASHER .. Plain - 1/4

FEBRUARY, 1973 B3318


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR
AR12 Stator Assembly
PLATE B3318-3
Ref. Part No.
No. Number Req. Description
1 8417618 1 STATOR ASSEMBLY .. AR1 2, AR12A

2 8417506 1 COVER .. Stator frame - Left side


3 8417505 1 COVER .. Stator frame - Right side
4 8417607 15 COIL ASSEMBLY .. Stator
5 8417610 15 COIL ASSEMBLY .. Stator
6 8417608 15 COIL ASSEMBLY .. Stator
7 8417611 30 COIL ASSEMBLY .. Stator
8 8417609 15 COIL ASSEMBLY .. Stator
9 8422653 90 INSULATION .. Lower coil to frame
10 8422654 360 INSULATION .. Upper coil to lower coil
11 8422652 A.R. INSULATION .. Upper coil to wedge - 1/16 thick
12 8422651 A.R. INSULATION .. Upper coil to wedge - 1/32 thick
13 8456530 A.R. INSULATION .. Upper coil to wedge - .010 thick
14 8422648 270 WEDGE .. Slot
15 8352755 A.R. BLOCK .. Coil bracing - 1/8
16 8352756 A.R. BLOCK ..Coil bracing -3/1 6
17 8352757 A.R. BLOCK ..Coil bracing - 1 / 4
18 8218228 32 SOLDER PIECE .. 5/16 x 5/8 x .010
19 8401145 30 SOLDER PIECE .. 7/16 x 2-1/4 x .003
20 8365406 60 BRAZING PIECE .. 7/16 x 1-3/8 x .010
21 8355965 60 SPACER .. Coil lead - .550 x 7/16 x .047 copper
22 8356451 60 INSULATION .. Coil lead - Rubber
23 8422712 180 INSULATION .. Coil - "U" piece
24 8417625 1 RING.. Bus bar -40- 1/21. D.
25 8407669 1 RING.. Bus bar -50-1/2 I.D.
26 8408383 A.R. CABLE .. Coil connection - No. 0 - 37/7 - SRG-D - Sold per foot
(Approximately 134 feet required)
27 8408418 29 LUG .. Terminal - 90 degree bend - .331 stud
28 8466177 2 LUG .. Terminal - 90 degree bend - Blank
29 8228543 3 LUG .. Terminal - Straight - 5/16 stud
30 8408417 30 LUG .. Terminal - Straight - Blank
31 8401197 30 SLEEVE .. Cable insulation - 5-1/2 in. long
Stator Coils are arranged in lower slots as follows:
Ref. No. 8 in. slots 1 7 13.19.25.31.37.43.49.55.61.67.73.79.85.
Ref. No. 7 in. slots 3,6,9,12.15.18.21.24.27.30.33.36.39.42.45.48.51.54.57.60.63.
6669 72,75,78,81,84,87,90.

Ref. No. 6 in slots 5,11,17,23,29,35,41,47,53,59,65,71,77,83,89.


Ref. No. 5 in slots 4,10,16,22,28,34,40,46,52,58,64,70,76,82,88.
Ref. No. 4 in slots 2,8,14,20,26,32,38,44,50,56,62,68, 74,80,86.

B3318 FEBRUARY, 1973


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR

PLATE B3318-3

FEBRUARY, 1973 B3318


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No.B3318
AR12 ALTERNATOR
D14 Alternator Stator Assembly

Ref. No. 1
PLATE A33184

Ref. Part No.


No. Number Req. Description
1 8422304 1 STATOR ASSEMBLY .. D14 alternator
2 8092528 1 STATOR ASSEMBLY .. Alternator - Less frame
3 8421842 1 FRAME .. Alternator
4 180124 16 BOLT .. Stator to frame - 3/8-16 x 1-1/4 hex. head
5 120382 16 WASHER .. Lock - 3/8
6 8422220 1 BOARD ASSEMBLY .. Terminal - 12 point - Includes bracket
7 8422649 1 BOARD ASSEMBLY .. Terminal
8 180128 12 BOLT .. Terminal - 3/8-16 x 1-3/4 hex. head
9 8422650 3 BAR .. Bus
10 8035146 12 NUT .. Lock - Terminal bolt - 3/8-16 hex.
11 120394 14 WASHER .. Lock - 3/8
12 191163 2 BOLT .. Terminal board and cover - 3/8-16 x 4 hex. head
13 8152310 2 SPACER .. Cover - Formerly 8422655
14 124829 2 NUT .. Jam - 3/8-16 hex.
15 180120 3 BOLT .. Terminal board bracket - 3/8-16 x 3/4 hex. head
16 120382 3 WASHER .. Lock - 3/8
+*17 8429167 1 COVER ASSEMBLY .. Terminal board
*18 8331090 1 PLATE .. Name - "Danger 215 Volts"
*19 145368 4 SCREW .. Name plate - No. 2 drive
*20 8035146 2 NUT .. Lock - 3/8-16 hex.
*21 120394 2 WASHER .. Plain - 3/8

B3318 FEBRUARY, 1973


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR
Rotor Assembly

Ref. Nos. 1 and 2


PLATE B3318-5
Ref. Part No.
No. Number Req. Description
1 8417615 A - ROTOR ASSEMBLY .. AR12-D14 - Dynamically balanced
2 8431194 - B ROTOR ASSEMBLY .. AR12A-D14 - Dynamically balanced
3 8185986 1 . DISC .. Coupling - Alternator to engine - Standard
4 8430884 - 1 DISC .. Coupling - Alternator to engine - 1 inch thick
5 8336209 6 BOLT .. Coupling disc - 1-1/2-12 x 4-1/16 offset head
6 8334366 6 - NUT .. Lock - Coupling disc bolt - 1-1/2-12 hex.
7 8336210 6 - WASHER .. Special - Hardened - 1-17/32 I.D. x 2-7/16 O.D. x 9/32
8 8363312 12 BOLT .. Coupling disc - 1-1/4-12 x 3-27/32 offset head
9 8360845 - 12 NUT .. Lock - Coupling disc bolt - 1-1/4-12 hex.
10 8360846 - 12 WASHER .. Special - Hardened - 1-9/32 I.D. x 2-7/16 O.D. x 3/8
11 271659 16 16 BOLT .. Rotor to rotor - 7/8-9 x 2-3/4 hex. head
12 103327 16 16 WASHER .. Lock - 7/8
13 8417612 1 1 ROTOR ASSEMBLY .. AR12,AR12A - Wedged coils
14 8417616 5 5 COIL ASSEMBLY .. Field - Open - Wedged
15 8417617 5 5 COIL ASSEMBLY .. Field - Crossed - Wedged
*16 8417603 10 10 WEDGE .. Field coil
*17 8418545 20 20 SCREW .. Wedge adjusting
18 8266137 50 50 BOLT .. Coil mounting - 1-1/4-20 x 7 hex. head - Special
19 8218741 50 50 WASHER .. Plain - 1-1/4
20 8216795 10 10 BLOCK ASSEMBLY .. Insulating
21 9418133 20 20 BOLT .. Lock - Insulating block - 3/8-16 x 1 hex. head
22 120394 20 20 WASHER .. Plain - 3/8
23 8380665 9 9 STRAP .. Bus - Crossed coil to open coil

FEBRUARY, 1973 B3318


E L E C T R O - M O T I V E D V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B3318
AR12 ALTERNATOR
Ref. Part No.
No. Number Req. Description

- . . . . A B ROTOR ASSEMBLY .. AR12-D14,AR12A-D14


. 8417612 1 1 ROTOR ASSEMBLY ..AR12.AR12A
24 9417958 20 20 BOLT .. Lock - Bus strap - 5/16-18 x 7/8 hex. head
25 116092 20 20 WASHER ..Plain - 5 / 1 6
26 8364763 1 1 CONDUIT ASSEMBLY .. Rotor lead
27 8068256 4 4 BUSHING ASSEMBLY .. Strain relief
28 8405526 1 1 SHAFT .. Rotor
29 8440296 A.R. WEIGHT .. Balance - D14 end - 1 x 2 x 12 in. long
30 8246410 A.R. BAR .. Balance weight - Shaft end
*31 8168822 A.R. COATING .. Bonded - Molykote - 1 qt. can

32 8417623 1 1 ROTOR ASSEMBLY ..D14


33 8211467 8 8 COIL ASSEMBLY .. Field - Open
34 8211468 8 8 COIL ASSEMBLY .. Field - Crossed
35 223748 48 48 BOLT .. Coil mounting - 5/8-18 x 4-1/2 hex. head
36 8127013 8 8 BLOCK ASSEMBLY .. Insulating
37 180122 16 16 BOLT .. Insulating block - 3/8-16 x 1 hex. head
38 120394 16 16 WASHER .. Plain - 3/8
39 120382 16 16 WASHER .. Lock - 3/8
40 8131993 15 15 CONNECTOR .. Crossed coil to open coil
41 180077 32 32 BOLT .. Coil connector - 5/16-18 x 3/4 hex. head
42 120393 32 32 WASHER ..Plain -5/16
43 120214 32 32 WASHER.. Lock -5/1 6
44 8417622 1 1 CONDUIT ASSEMBLY .. Rotor lead
45 8345611 1 1 BRACKET ASSEMBLY .. Conduit mounting
46 9417959 4 4 BOLT .. Lock - Conduit and bracket - 3/8-16 x 3/4 hex .head
47 8440296 A.R. WEIGHT .. Balance - Disc end - 1 x 2 x 12 in. long
48 8246410 A.R. BAR .. Balance weight - Disc end
49 8417621 2 2 CABLE ASSEMBLY .. D14 rotor to collector ring
50 8433436 A.R. CABLE .. 8 AWG. - EPR - 500 ft. (Approximately 13 feet required)
51 8126873 2 2 LUG .. Terminal - 8 AWG. cable - 5/16 stud
52 8345977 2 2 CABLE ASSEMBLY .. AR12 rotor to collector ring
53 8433438 A.R. CABLE .. 3 AWG. - EPR - 100 ft. (Approximately 8 ft. req.)
54 8130630 2 2 LUG .. Terminal - 3 AWG. cable - 5/16 stud
55 8081935 4 4 LUG .. Terminal - Cable to collector ring
56 8346065 1 1 BRACKET .. Conduit
*57 9417959 2 2 BOLT .. Bracket - 3/8-16 x 3/4 hex. head
*58 120394 2 2 WASHER .. Plain - 3/8
*59 8120117 1 1 LOOM .. Cable - 5 / 8 x 6 in. long
*60 8365588 1 . DISC .. Coupling - Engine
*61 8414284 - 1 DISC .. Coupling - Engine
*62 273023 12 BOLT .. Disc to disc - 3/4-16 x 5-1/4 hex. head
*63 272422 - 12 BOLT .. Disc to disc - 3/4-16 x 7 hex. head
*64 8060089 12 12 NUT .. Lock - Disc to disc bolt - 3/4-16 hex.

B3318 10 FEBRUARY, 1973


E L E C T R O - M O T I V E D I V I S I O N O t N E R A L M O T O R S C O R P O R A T I O N

P. L. No. B3318
AR12 ALTERNATOR
Collector Ring

PLATE A3318-6
Ref. Part No.
No. Number Req. Description
1 8345866 1 RING ASSEMBLY .. Collector- AR12-D14,AR12A-D14
2 8345732 1 HOUSING .. Collector ring
3 8394973 4 RING .. Collector
4 9422563 4 BOLT .. Ring to housing - 3/8-16 x 7 hex. head
5 8310267 1 STUD .. Terminal - No. 1 terminal - 3/8-16 x 2-3/8
6 8310266 1 STUD .. Terminal - No. 2 terminal - 3/8-16 x 4
* 7 8345700 1 STUD .. Terminal - No. 3 terminal - 3/8-16 x 5-5/8
* 8 8345701 1 STUD .. Terminal - No. 4 terminal - 3/8-16 x 7-1/4
9 8397991 1 SPACER .. No. 1 terminal stud
10 116093 12 WASHER .. Plain - 13/32 - Stud and bolt
11 120382 4 WASHER .. Lock - 3/8 - Stud
12 140634 4 NUT .. Stud - 3/8-16 hex.
13 8032846 4 NUT .. Lock - 3/8-16 hex.

FEBRUARY, 1973 11 B3318


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR
Air Box Assembly
PLATE B3318-7

Ref. Part No.


No. Number Req. Description

1 8421740 1 BOX ASSEMBLY .. Air - AR12-D14,AR12A-D14


2 8433438 A.R. CABLE .. 3 AWG. - EPR - 100 ft.
j-> 8433436 A . R . CABLE .. 8 AWG. - EPR - 500 ft.
* 4 8392583 A . R . CABLE .. 12 AWG. - SRG-D - 100 ft.
5 8126873 8 LUG .. Terminal - .328 stud - 8 AWG. cable
6 8130630 8 LUG .. Terminal - .328 stud - 3 AWG. cable
* 7 8292367 5 LUG .. Terminal - .272 stud - 12 AWG. cable
* 8 8301545 5 LUG .. Terminal - .398 stud - 12 AWG. cable
9 8038646 1 BUSHING .. Insulating - 1-1/4 MP.T.
10 8038597 1 BUSHING .. Insulating - 1-1/4 FJP.T.

11 8420793 1 COVER ASSEMBLY .. Air box - Left side


12 8420795 1 COVER ASSEMBLY .. Air box - Right side
13 8345780 1 1 GLASS .. Inspection window
14 8187678 1 1 STRIP .. Weather - 34 in. long (28-1/2 in. required)
15 8166637 A.R. STRIP .. Filler - 100 ft. (28-1/2 in. required)
16 8031902 1 1 HANDLE .. Cover
17 8387423 1 COVER ASSEMBLY .. Air box - Center - Upper
18 8387424 1 COVER ASSEMBLY .. Air box - Center - Lower
19 8433679 2 2 GLASS .. Inspection windows
20 8190291 2 2 STRIP .. Weather - 28-5/16 in. long (27-7/8 in. required per glass)
21 8166637 A.R. STRIP .. Filler - 100 ft. (27-7/16 in. required per glass)
22 8031902 1 1 HANDLE .. Cover
23 8433677 1 1 DOOR ASSEMBLY .. Inspection
24 8082592 1 1 LATCH ASSEMBLY .. Door
25 8082406 1 1 SPRING .. Latch
26 8082473 1 1 HANDLE .. Latch
27 8082632 1 1 i BRACKET .. Latch
28 453673 1 1 PIN .. Handle to bracket - 3/8 x 1-3/8
29 104095 3 3 RIVET .. Latch mounting - 5 / 1 6 x 1 / 2
30 8433680 1 1 HINGE .. Door
31 8408606 1 1 HOOK .. Door
*32 8104643 1 STRIP .. Door retainer - Outer
*33 8457321 1 STRIP .. Door retainer - Inner
34 8345777 1 CHANNEL ASSEMBLY .. Air box - Right side
*35 105606 12 NUT ..3/8-16 square
36 8422365 1 CHANNEL ASSEMBLY .. Air box - Left side
*37 105606 12 NUT ..3/8-16 square
38 180121 50 BOLT .. Cover and channel - 3/8-16 x 7/8 hex. head
39 120382 50 WASHER .. Lock - 3/8
40 8331091 2 PLATE .. Name - "DANGER 600 VOLTS"
41 145371 8 SCREW .. Name plate - No. 2 drive
42 8444397 1 PLATE .. Name - "CAUTION" and instruction - Pressure sensitive -
Replaces 8346471
43 8425423 2 COVER .. Heat sink and cable
44 8425435 2 CLEAT .. Alternator cable
45 8347264 2 STUD .. Cover and cleat - 3/8-16 x 6-5/8
46 124829 10 NUT .. Cover and cleat stud - 3/8-16 hex.
47 120382 6 WASHER .. Lock - 3/8
48 120394 8 WASHER .. Plain - 3/8
49 8361869 2 INSULATOR .. Heat sink
50 8254773 4 BOLT .. Insulator mounting - 3/8-16 x 2 hex. head
51 180124 4 BOLT .. Insulator mounting - 3/8-16 x 1-1/4 hex. head
52 120394 8 WASHER .. Lock - 3/8
53 8164981 4 NUT .. Lock - 3/8-16 thin hex.
54 8035146 4 NUT .. Lock - 3/8-16 heavy hex.

B3318 12 FEBRUARY, 1973


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR

VIEW A A

49

Ref. No. 23

44

Ref. No. 1
PLATE B3318-7

13 B3318
FEBRUARY, 1973
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR
Rectifier Bank Assembly
PLATE B3318-8

Ref. Part No.


No. Number Req. Description

1 8418266 1 BANK ASSEMBLY .. Rectifier - 2800 Volt diodes - AR12-D14,AR12A-D14

2 . . . . 15 DIODE .. Silicon - Positive base - See Ref. Nos. 37 and 38


3 8378316 15 BOOT .. Insulating - Diode lead

4 . 15 DIODE .. Silicon - Negative base - See Ref. Nos. 39 and 40


5 8378316 15 BOOT .. Insulating - Diode lead
6 8407729 15 FUSE ASSEMBLY .. Diode - Includes indicator
7 8378103 30 NUT ASSEMBLY .. Diode lock - Includes washer
8 8346492 6 RETAINER .. Diode lock nut
9 180122 4 BOLT .. Lock nut retainer - 3/8-16 x 1 hex. head
10 120382 4 WASHER .. Lock - 3/8
11 120394 4 WASHER .. Plain - 3/8
12 8357508 2 SINK ASSEMBLY .. Heat
13 8357607 2 PLATE .. Side
14 8346476 1 PLATE .. Center
15 8442077 8 SPACER .. Heat sink to center and side plate
16 180132 4 BOLT .. Spacer - Side plate to heat sink - 3/8-16 x 2-3/4 hex. head
17 426371 4 SCREW .. Spacer - Center plate to heat sink - 3/8-16 x 1-1/2 hex. socket head
18 120382 8 WASHER .. Lock - 3/8
19 120394 8 WASHER .. Plain - 3/8
20 8346663 2 BLOCK .. End
21 9417958 8 BOLT .. Lock - Side plate to end block - 5/16-18 x 7/8 hex. head
22 180083 8 BOLT .. End block to heat sink - 5/16-18 x 1-1/2 hex. head
23 120214 8 WASHER ..Lock-5/16
24 8379915 16 WASHER .. Plain - Brass -5/16
25 8346475 3 BAR ..Bus - Fuse
26 8378037 6 INSULATOR .. Stand-off - Side plate to bus bar
27 9417961 6 BOLT .. Lock - Side plate to insulator -5/16-18x3/4 hex. head
28 8375722 9 BOLT .. Carriage - Bus bar to fuse - 5/16-18 x 1-1/4 round head
29 8379915 21 WASHER .. Plain - Brass - 5/16
30 8035145 15 NUT .. Lock - Fuse mounting - 5/16-18 hex.
31 8357460 15 BAR .. Hexagon - Diode connecting
32 8427195 8 SLEEVE .. Insulating - Hexagon bar at heat sink bus bar
33 8346493 15 CLIP .. Hexagon bar retaining
34 9417958 30 BOLT .. Lock - Diode terminal to bar - 5/16-18 x 7/8 hex. head
35 8379915 45 WASHER .. Plain - Brass - 5/16
*36 8346481 A.R. COMPOUND .. Joint - 5 oz. tube - Apply to diode contact area prior to mounting
(Not On Threads)
SILICON DIODE REFERENCE LIST
Ordering Color Color
Ref. Part Porcelain Band Band Polarity
No. Number Color At Crimp at Lug /Ref. Part No. Type At Base
37 8447655 White Red Blue 8418231-2 2 Positive
38 8418565 White Black Blue 8418231-3 3 Positive
39 8447654 Pink Red Blue 8418232-2 2 Negative

40 8418563 Pink Black Blue 8418232-3 3 Negative


/ Reference part number on diode is for identification purposes only and not to be used for ordering replacement
diodes.

B3318 14 FEBRUARY, 1973


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B3318


AR12 ALTERNATOR

33

SECTION A-A

Ref. No. 1
PLATE B3318-8

FEBRUARY, 1973 15 B3318


E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A3319


AR15/AR16 ALTERNATOR
GP39X,GP40X,GP50,SD40-2SS,SD40X,SD50,SD50S Locomotives
PLATE A3319-1.A3319-2
Ref. Part Number Utex Locomotive
No. Number Required Description Number Application
A B C D E F
1 9321012 1 . _ _ _ _ ALTERNATOR ASY. ../AR15-D14 9528491 GP40X,GP50
1 9526354 . 1 . - . - ALTERNATOR ASY. .. AR15A-D14 .... GP50
1 9533507 . . 1 - - - ALTERNATOR ASY. .. AR15-D18 .... GP39X,GP50
1 9335776 . . - 1 . - ALTERNATOR ASY. .. AR16-D14 9339697 SD40-2SS
1 9512743 . . . - 1 - ALTERNATOR ASY. .. AR16-D18 9518312 SD40X,SD50S
Replaced by 9530070
1 9530070 - - - - - 1 ALTERNATOR ASY. .. AR16A-D18 9536575 SD50,SD50S
/AR15-D14 Replaces AR10X2-D14
2 9321017 1 1 1 . _ . BOX ASY... Air
2 9335432 . . 1 1 1 BOX ASY... Air
3 8345495 As Required COMPOUND .. Sealing - Silicon rubber - 6 oz. tube
4 180173 18 18 18 - . - BOLT .. Air box mtg. -1/2-13 x 1 hex. head
4 180172 . . . 18 18 18 BOLT .. Air box mtg. -1/2-13 x 7/8 hex. head
5 120384 18 18 18 18 18 18 WASHER .. Lock -1/2
6 9523215 2 . 2 . . - PLATE .. Name - Caution
6 9537360 - 2 - - - - PLATE .. Name - Caution
* 7 1 1 1 . . . FILTER.. Circuit
* 7 - - - 1 1 1 AIR BOX EQUIPPED
8 9320548 2 _ 2 . _ . BANK ASY... Rectifier
8 9084999 . 2 - - - - BANK ASY... Rectifier
8 9513862 . . - 2 2 2 BANK ASY... Rectifier
9 180122 16 16 16 16 16 16 BOLT .. Rectifier bank mtg. - 3/8-16 x 1 hex. head
10 120394 16 16 16 16 16 16 WASHER .. Plain - 3/8
11 120382 16 16 16 16 16 16 WASHER .. Lock - 3/8
12 8361869 2 2 2 4 4 4 INSULATOR.. Heat sink
13 8254773 BOLT .. Insulator mtg. - 3/8-16 x 2 hex. head
14 180124 4 4 4 12 12 12 BOLT .. Insulator mtg. - 3/8-16 x 1-1/4 hex. head
15 120394 8 8 8 16 16 16 WASHER .. Plain - 3/8
16 8164981 4 4 4 4 4 4 NUT .. Lock - 3/8-16 thin hex.
17 8035146 4 4 4 12 12 12 NUT .. Lock - 3/8-16 heavy hex.
18 8345866 1 1 1 _ . _ RING ASY... Slip
18 9331192 . . . 1 1 1 RING ASY... Slip
*18A 8490887 2 . . . 2 2 CONTACTOR ASY... Bearing failure I GP40X,SD40X,
*18B 8490888 4 . - - 4 4 INSULATION.. Contactor » SD50
19 8345873 1 1 1 1 1 1 PLATE .. Retaining - Slip ring
20 9427680 4 4 4 4 4 4 BOLT .. Lock - Retaining plate - 5/8-11 x 1-3/4 hex. head
21 8441790 1 1 1 1 1 1 GROMMET .. Cable - Rotor coil to slip ring
22 8413189 4 4 4 4 4 4 HOLDER ASY... Brush - AR15/AR16
23 8434285 4 4 4 4 4 4 SPRING .. Brush holder
24 8413191 4 4 4 4 4 4 BRUSH .. Carbon - AR15/AR16 - Grade 255
25 8413188 4 4 4 4 4 4 HOLDER ASY... Brush-D14/D18
26 8434286 4 4 4 4 4 4 SPRING.. Brush holder
27 8413190 4 4 4 4 4 4 BRUSH .. Carbon - D14/D18 - Grade AY
+ 28 9326091 As Required CABLE .. Jumper - Brush holder to brush holder -1J and 2 J
8 AWG. - LF - 500 ft. (144 in. required)
+ 29 9326093 As Required CABLE .. Jumper - Brush holder to brush holder - 3J and 4 J
3 AWG. - LF -100 ft. (132 in. required)
30 8274588 2 2 2 2 2 2 CLAMP .. Cable - Brush holder - 7/8 I.D.
31 180116 2 2 2 2 2 2 BOLT .. Cable clamp - 3/8-16 x 1/2 hex. head
32 120382 2 2 2 . - - WASHER .. Lock - 3/8
32 120394 - - - 2 2 2 WASHER ..Plain-3/8
33 9332224 _ _ _ 1 1 1 COVER.. Slip ring
33 8433714 1 1 1 - - - COVER.. Slip ring Replaces
34 8497822 1 1 1 1 1 1 SEAL .. Cover - 55 in. - Formerly 8220864 } 8433713
35 8428176 2 2 2 2 2 2 SHEET ..Coverbase
36 180120 4 4 4 4 4 4 BOLT .. Cover mtg. - 3/8-16 x 3/4 hex. head

OCTOBER, 1981 A3319


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3319


AR15/AR16 ALTERNATOR
Ref. Part Number
No Number Required Description
A B C D E F
. 1 . _ . _ . ALTERNATOR ASY. ../AR15-D14
.... . I _ _ . . ALTERNATOR ASY. .. AR15A-D14
. ... . . I _ . . ALTERNATOR ASY. .. AR15-D18
.... _ . _ 1 . . ALTERNATOR ASY. .. AR16-D14
.... _ . _ _ 1 _ ALTERNATOR ASY. .. AR16-D18 - Replaced by 9530070
.... - - - - - 1 ALTERNATOR ASY. .. AR16A-D18
+AR15-D14 Replaces AR1 OX2-D14.
37 120394 4 4 4 4 4 4 WASHER .. Plain - 3/8
38 120382 WASHER .. Lock - 3/8
39 8408426 1 1 1 1 1 1 SUPPORT .. Cable
40 9320959 1 1 1 - - - HOUSING ASY. .. End - Replaces 8419140
40 9335469 . . . 1 1 1 HOUSING ASY. .. End
41 271774 8 8 8 8 8 8 BOLT .. End housing to stator - 3/4-10 x 2-3/4 hex. head
42 131046 8 8 8 8 8 8 WASHER .. Lock - 3/4
43 8374003 3 3 3 . . . TRANSFORMER .. Current
44 180077 6 6 6 . - . BOLT .. Transformer mtg. - 5/16-18 x 3/4 hex. head
45 120393 6 6 6 - - - WASHER ..Plain -5/1 6
46 138538 6 6 6 - - - WASHER .. Lock - 5/16
+*47 8468612 AsReq. . - - CABLE .. 12 AWG. - LF heavy insul. - 500 ft. roll - Approx.
32 ft. required
*48 8292368 7 7 7 . . . LUG .. Terminal - No. 10 stud Non-insul.
*49 8292367 3 3 3 - - - LUG .. Terminal - 1/4 - Stud Crimp Type
50 8422723 2 2 2 _ . . CLEAT ASY. .. Cable - (10) 1 1/16 dia. holes
51 1^9297 4 4 4 . - - BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
52 120393 8 8 8 . - . WASHER .. Plain - 5/16
53 8035145 4 4 4 . - . NUT .. Lock - 5/16 - 18 hex.
*54 8422724 1 1 1 . - . CLEAT ASY. .. Cable - (7) 11/16 dia. holes
*55 189297 2 2 2 - - - BOLT .. Cleat - 5/16 - 18 x 3-3/4 hex. head
*56 120393 4 4 4 . - - WASHER ..Plain -5/16
*57 8035145 2 2 2 - - - NUT ..Lock -5/16-1 8 hex.
*58 180077 2 2 2 - - - BOLT .. Cable to cable - 5/16-18 x 3/4 hex. head
*59 120393 4 4 4 - - - WASHER .. Plain - 5/16
*60 120214 2 2 2 - - - WASHER .. Lock - 5/16
*61 120376 2 2 2 - - - NUT .. 5/16-18 hex.
*62 8422722 1 1 1 - - - CLEAT ASY. .. Cable - (5) 1 1/16 dia. holes
*63 189297 2 2 2 - - - BOLT .. Cleat - 5/16-18 x 3-3/4 hex. head
*64 120393 4 4 4 . - . WASHER ..Plain -5/16
*65 8035145 2 2 2 . - . NUT .. Lock - 5/16-18 hex.
66 180128 8 8 8 - - - BOLT .. Cleat mtg. - 3/8-16 x 1 -3/4 hex. head
67 120394 8 8 8 - - - WASHER .. Plain - 3/8
68 120382 8 8 8 - - - WASHER .. Lock - 3/8
69 8418960 1 1 1 1 1 1 HOUSING ASY. .. Bearing
*70 8489656 1 1 1 1 1 1 SLEEVE .. Bearing housing
71 271773 8 8 8 8 8 8 BOLT .. Bearing housing mtg. - 3/4-10 x 2-1/2 hex. head
72 9531331 8 8 8 8 8 8 WASHER .. Plain - 1-1/2 O.D. x 13/16 I.D. x 3/16 thick
73 9531329 8 8 8 8 8 8 WASHER .. Insulating - 1-3/4 O.D. x 25/32 I.D. x .030 thick
74 8418962 1 1 1 1 1 1 RING .. Insulating - Bearing housing
75 8405536 8 8 8 8 8 8 TUBE .. Insulating - Bearing housing bolt
76 8418657 1 1 1 1 1 1 CAP .. Bearing
77 8405528 1 1 1 1 1 1 SEAL .. Inner
<t> 78 9437992 1 1 1 1 1 1 BEARING ASY. .. Roller - Rotor - 10.3262 OJD.
j> 78 9439612 1 1 1 1 1 1 BEARING ASY. .. Roller - Rotor - 10.3262 O.D.
79 .... As Required GREASE .. Bearing
9507146 .. 35 Ib. pail 9507147 .. 120 Ib. drum
9540092 .. 5 oz. 9540093 .. 7 oz.
80 8418689 1 1 1 - - . COVER ASY. .. Bearing
80 9331191 - - - 1 1 1 COVER ASY. .. Bearing
81 8405881 2 2 2 . . . STUD .. Brush holder
81 9331190 . . . 2 2 2 STUD .. Brush holder
82 8405880 2 2 2 2 2 2 TUBE .. Insulating

A3319 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3319


AR15/AR16 ALTERNATOR
Ref. Part . Number
No. Number Required Description
A B C D E F
.... 1 . . . . . ALTERNATOR ASY. ../AR15-D14
.... . 1 . . . . ALTERNATOR ASY. .. AR15A-D14
.... . . 1 . . . ALTERNATOR ASY. .. AR15-D18
. . .. . . . 1 . . ALTERNATOR ASY. .. AR16-D14
.... - - - - 1 - ALTERNATOR ASY. .. AR16-D18 - Replaced by 9530070
.... - - - - - 1 ALTERNATOR ASY. .. AR16A-D18
{AR15-D14 Replaces AR10X2-D14.
83 8405527 1 1 1 1 1 1 SEAL .. Outer
84 8418959 2 2 2 2 2 2 GASKET .. Bearing cap and cover
85 443734 6 6 6 6 6 6 BOLT .. Bearing cover and cap - 1/2-13 x 6 hex. head
86 9324511 1 1 . - - - ROTOR ASY. .. Alternator
86 9534139 . . 1 - - - ROTOR ASY. .. Alternator
86 9335941 . . . 1 - - ROTOR ASY. .. Alternator
86 9510699 . . . - 1 1 ROTOR ASY. .. Alternator
87 9321013 1 1 1 . . . STATOR ASY. .. AR15 alternator
87 9337075 - . - 1 1 - STATOR ASY. .. AR16 alternator
87 9530069 - - - - - 1 STATOR ASY. .. AR16 alternator
rf- 88 8401672 1 1 1 . . . SHEET .. Stator cover - Right side - Lower
*// 89 8401673 1 1 1 - - . SHEET .. Stator cover - Left side - Lower
90 180120 12 12 12 - - - BOLT .. Sheet mtg. - 3/8-16 x 3/4 hex. head
91 120382 12 12 12 - - - WASHER .. Lock - 3/8
*92 8227168 1 1 1 1 1 1 PLATE .. Name - Model and serial number
*93 145369 6 6 6 6 6 6 SCREW .. Name plate - No. 4
94 9098368 8 8 8 8 8 8 CAP .. Plug
95 9334223 1 1 . 1 . . STATOR ASY.
95 9508926 . . 1 . 1 1 STATOR ASY.
96 271773 14 14 14 14 14 14 BOLT .. Stator to stator - 3/4-10 x 2-1/2 hex. head
97 131046 14 14 14 14 14 14 WASHER .. Lock - 3/4
98 8331090 . . . 1 1 1 PLATE .. Name - "DANGER215 VOLTS"
*99 8227168 1 1 1 1 1 1 PLATE .. Name - Model and serial number
*100 145369 6 6 6 10 10 10 SCREW .. Name plate - No. 4
101 8390572 1 1 1 1 1 1 CLOSURE ASY.
102 8390570 1 1 1 1 1 1 SEGMENT .. Closure - Bottom
103 8390571 2 2 2 2 2 2 SEGMENT .. Closure - Top - Left and right
104 180120 6 6 6 6 6 6 BOLT .. Segment to segment - 3/8-16 x 3/4 hex. head
105 120394 6 6 6 6 6 6 WASHER .. Plain - 3/8
106 120382 6 6 6 6 6 6 WASHER .. Lock - 3/8
107 180120 16 16 16 16 16 16 BOLT .. Closure to stator - 3/8-16 x 3/4 hex. head
108 120394 16 16 16 16 16 16 WASHER .. Plain - 3/8
109 120382 16 16 16 16 16 16 WASHER .. Lock - 3/8
*110 8429167 1 1 1 1 1 1 COVER ASY. .. Terminal board
*111 8331090 1 1 1 1 1 1 PLATE .. Name "DANGER 2 1 5 VOLTS"
*112 145368 4 4 4 4 4 4 SCREW .. Name plate - No. 2
*113 120394 2 2 2 2 2 2 WASHER .. Plain
•114 8164981 2 2 2 2 2 2 NUT .. Lock - 3/8-16 - Thin hex.

As viewed from bearing end of alternator.

OCTOBER, 1981 A3319


O N G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E

P.L.No. A3319
AR15/AR16 ALTERNATOR

Ref. Part Number


No Number Required Description
A GP40X
B GP50
C GP39X
D SD40-2SS
E SD40X,SD50S
F SD50
GUARD ASY. .. Flywheel
#*115 8458668 1 . . . . - GUARD ASY. .. Flywheel - Lower right
//*115 8426413 . 1 1 1 1 1 GUARD ASY. .. Flywheel - Lower right
// *116 9327599 1 . . . . . GUARD ASY. .. Flywheel - Lower left
//*116 8348763 . 1 1 1 1 1 GUARD ASY. .. Flywheel - Lower left
*117 8458674 2 . . . . . COVER ASY. .. Flywheel guard - Right and left side
*117 8348691 . 1 1 1 1 1 COVER ASY. .. Flywheel guard - Right side
*117 8348425 - 1 1 1 1 1 COVER ASY. .. Flywheel guard - Left side
The following components are applicable to one (1) cover assembly.
*118 8082592 1 1 1 1 1 1 LATCH ASY. .. Cover
*1 19 8082406 1 1 1 1 1 1 SPRING .. Latch
*120 8082473 1 1 1 1 1 1 HANDLE .. Latch
*121 8082632 1 1 1 1 1 1 BRACKET .. Latch
*122 453673 1 1 1 1 1 1 PIN .. Handle to bracket - 3/8 x 1-3/8 in. long
*123 117292 3 . - - . . SCREW .. Latch mtg. - 5/16-18 x 7/8 fil. head
*123 113860 - 3 3 3 3 3 SCREW .. Latch mtg. - 5/16-18 x 5/8 round head
*124 8035145 3 3 3 3 3 3 NUT .. Lock - 5/16-18 hex.
*125 8084037 1 1 1 1 1 1 HOOK .. Cover latching
*126 8166026 2 2 2 2 2 2 BUTTON .. Cover retaining
*127 8458734 1 - - - - - GUARD .. Flywheel - Top right
*127 8361284 . 1 1 1 1 1 GUARD .. Flywheel - Top right
*128 8361285 1 1 1 1 1 1 GUARD .. Flywheel - Top left
*129 179838 6 6 6 6 6 6 BOLT .. Guard to guard mtg. - 3/8-16 x 7/8 hex. head
*130 103321 6 6 6 6 6 6 WASHER .. Lock - 3/8
*131 102635 6 6 6 6 6 6 NUT .. 3/8-16
ALTERNATOR MOUNTING
*132 272572 6 6 6 6 6 6 BOLT .. Alternator mtg. - 1-1/2-6 x 4-1/4 hex. head
*133 9334651 6 6 6 6 6 6 WASHER .. Flat - 1-35/64 1.D. x 2-5/8 O.D. x 1/2 in. thick
*134 8341940 2 2 2 2 2 2 PIN .. Dowel
*135 218445 2 2 2 2 2 2 NUT.. Dowel -1-8 hex.
*136 8348672 As Required SHIM .. Alternator mtg. - .005
*137 8348671 As Required SHIM .. Alternator mtg. - .014
*138 8348670 As Required SHIM .. Alternator mtg. - .24 ga.
*139 8348669 As Required SHIM .. Alternator mtg. - 20 ga.
*140 8348668 As Required SHIM .. Alternator mtg. - 16 ga.
*141 8348667 As Required SHIM .. Alternator mtg. - 1 1 ga.
*142 8304908 As Required STRIP .. Rubber - Alt. to undrfr. - Bottom - 34 in. req. - Sold per ft.
*143 8371477 As Required STRIP .. Rubber - Alt. to undrfr. - Sides - 32 in. req. - Sold per foot.
*144 8255268 As Required ADHESIVE .. Strip - 1 qt.
*145 8361469 2 2 2 2 . . COVER .. Heat sink and cable
145 9336221 . . . . 2 2 COVER .. Heat sink and cable
*146 8346389 2 2 2 2 . . CLEAT .. Alternator cable
146 9336222 - . - - 2 2 CLEAT .. Alternator cable
147 8347264 2 2 2 2 2 2 STUD .. Cover and cleat - 3/8-16 x 6-5/8
148 124829 10 10 10 10 16 16 NUT .. Cover and cleat - 3/8-16 hex.
149 120394 8 8 8 8 12 12 WASHER .. Plain - 3/8
150 120382 6 6 6 6 12 12 WASHER .. Lock - 3/8
ft As viewed from bearing end of alternator.

A3319 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3319


AR15/AR16 ALTERNATOR
Ref. Part Number
No. Number Required Description
A _ _ . _ _ GP40X
. B . . . . GP50
. . C . . . GP39X
- - - D . - SD40-2SS
- - . - E - SD40X,SD50S
- - - - - F SD50
ALTERNATOR MOUNTING
151 9336901 As Required CABLE .. 1480/24 - 100 ft. LF. - GPlr2,3,4,5,6,GNl,2,3,4,5,6
152 9332288 8 8 8 12 12 12 LUG .. Terminal - Alternator cable - No. 1 end
153 180183 16 16 16 16 8 8 BOLT .. Lug to heat sink
154 180185 - . - . 8 8 BOLT .. Lug to heat sink
155 8358473 32 32 32 32 16 16 WASHER .. Special - .531 1.D. x 1.500 O.D. x 1/4 thick
156 8032761 16 16 16 16 24 24 NUT .. Lock - 1/2-13 hex.
+*157 9088496 8 8 8 8 10 10 LUG .. Terminal - GP1,2,3,4,GN1,2,3,4 - Col. A,B and C - GN2,3,
GP1 ,2,3,4,5 ,6 Col. D, GN1,2,3,5,GP1,2,3,4,5,6 Col. E and F
+*158 9088497 - - - 1 2 2 LUG .. Terminal - GN1 Col. D, GN4.6 Col. E and F
+*159 9332729 - - - 2 - - LUG .. Terminal - GN4,6
+*160 8163392 - - - 1 - - LUG .. Terminal - GN5

COLUMNS A,BandC
PLATE A3319-1

OCTOBER, 1981 A3319


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO.A3319
AR15/AR16 ALTERNATOR

86

12 x-8

150
VIEW A VIEW B-B

COLUMNS D,EandF
PLATE A3319-2

A3319 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. D3609


BLOWERS AND DRIVE
Auxiliary Generator and Main Generator Blower,
Mounting Drive and Guards.
GP18 - GP20 Locomotives

^Vl
Ifil~^<i4l --^ -2, r-,
V s* ^dh r-52 ,-53 /-57 r- 47
36 —— If
(
^
^J-
Ly/
m t /r

B'T'MiKy
p??^ r'^LK1 ijV /fJ! ^
Af. —.
HO J ——— —— — • j
'

44 ______—•— ^g
42—"' "~"

31 -,>
34 \ A
x-— J, \ V
MJ S,Q
\
-' —————————— TT
d.
LJ
1
-^_

J
\j-l5
\
V54
^55
\ \
^49
\
U
M
- 50\
-51 \!
30 -. * \ V39 ———— ^-17 N
32 -^6
Wi5
' L^
n 19
]
V-^5
\ r4 c
\l \ ' w
8 M 17
I Lr ' 9
2 5 ^ 2 9 ^ 24 -f M -HLr 10
24 -S
h_n_! ——— __ S^ - ii
PLATE C3609-1
Ref. Part No.
No. Number Req. Description
A - GP18 locomotive
- B GP20 locomotive
GENERATOR . . Auxiliary
1 5385448 1 1 GENERATOR. . Auxiliary - 10KW- See Parts List 3705
* 2 8082955 1 - Generator mounting - Right side
BRACKET . .
* 3 8278711 - 1 Generator mounting - Right side
BRACKET . .
4 8082954 1 - Generator mounting - Left side
BRACKET . .
5 8278724 - 1 Generator mounting - Left side
BRACKET . .
* 6 8082971 A.R. - SHIM. . Bracket mounting - 2-3/4 x 2-1/4 x 11 Ga.
* 7 8082972 A.R. - SHIM . . Bracket mounting - 2-3/4 x 2-1/4 x 16 Ga.
* 8 8082973 A.R. - SHIM. . Bracket mounting - 2-3/4 x 2-1/4 x 24 Ga.
9 8182310 - A.R. SHIM. . Bracket mounting - 2-1/4 x 2-1/4 x 11 Ga.
10 8182311 - A.R. SHIM. . Bracket mounting - 2-1/4 x 2-1/4 x 16 Ga.
11 8182312 - A.R. SHIM. . Bracket mounting - 2-1/4 x 2-1/4 x 20 Ga.
*12 8127665 A.R. SHIM. . Bracket mounting - 3-1/2 x 2-1/4 x 11 Ga.
*13 8127667 A.R. SHIM. . Bracket mounting - 3-1/2 x 2-1/4 x 16 Ga.
*14 8127666 A.R. SHIM. . Bracket mounting - 3-1/2 x 2-1/4 x 24 Ga.
15 271612 8 10 BOLT . . Mounting - 3/4-10 x 2-1/4 hex. head
16 103346 4 4 WASHER . . Plain - 3/4
17 103326 8 10 WASHER . . Lock - 3/4
18 8082974 2 2 PIN.. Dowel - Bracket mounting - 3/8-16 thread
19 102635 2 2 NUT .. Machine - 3/8-16 hex.

HOUSING ASSEMBLY . . Blower


*20 8089759 1 _ HOUSING ASSEMBLY . . Blower
21 8274028 _ 1 HOUSING ASSEMBLY . . Blower
*22 8082982 2 - PAD .. Tapping - 3/8 x 1 x 14 in. Ig. - (2) 3/8-16 tapped holes
*23 8082981 1 - PAD.. Tapping - 3/8 x 1 x 13-7/8 in. Ig. - (2) 3/8- 16 tapped holes
24 8274661 - 2 PAD.. Tapping - 3/8 x 1 x 15-1/2 in. Ig. - (4) 3/8-16 tapped holes
25 8274662 - 1 PAD.. Tapping - 3/8 x 1 x 14-1/8 in. Ig. - (4) 3/8-16 tapped holes
8277756 8278722

FEBRUARY, 1967 D3609


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
Ref. Part No.
No. Number Red. Description
A - GP18 locomotive
- B GP20 locomotive
*26 8082975 1 _ GASKET . . Housing to air box - Left side
*27 8082977 1 - GASKET . . Housing to air box - Right side
*28 8082976 2 - GASKET . . Housing to air box - Front and rear
29 8273839 - 1 GASKET . . Housing to air box - Rectangular
30 179839 6 11 BOLT . . Housing mounting - 3/8-16 x 1 hex. head
31 179837 - 3 BOLT .. Housing to mounting - 3/8-16 x 3/4 hex. head
32 103321 6 11 WASHER . . Lock - 3/8
*33 103341 6 _ WASHER .. Plain - 11/32 LD. x 13/16 O.D.
34 106263 - 3 WASHER . . Plain - 9/16 I. D. x 1 O. D.
*35 8083682 A!R. PERMATEX . . Gasket mounting - 11 oz. tube
GUARD ASSEMBLY . . Screen
36 8089876 1 1 GUARD ASSEMBLY.. Screen
37 179839 12 12 BOLT .. Guard mounting - 3/8-16 x 1 hex. head
38 103321 12 12 WASHER . . Lock - 3/8
30 8089804 1 1 INTAKE . . Blower air
WHEEL ASSEMBLY . . Blower
*40 8089884 1 - WHEEL ASSEMBLY . . Blower
41 8274086 _ 1 WHEEL ASSEMBLY.. Blower
42 8117627 1 1 WASHER .. Flange - 21/32 LD. x 2-5/8 O.D. x 5/16 thick
43 271560 1 1 BOLT . . Wheel mounting - 5/8-11 x 1-3/4 hex. head
44 103325 1 1 WASHER . . Lock - 5/8
DRIVE ASSEMBLY . . Flexible Coupling
*45 8082348 1 - DRIVE ASSEMBLY . . Flexible coupling - See Parts List 3650
*46 8273769 - 1 DRIVE ASSEMBLY . . Flexible coupling - See Parts List 3650
47 8195996 2 2 COUPLING.. Flexible
*48 8184471 1 - SHAFT . . Flanged drive - 5-11/16 in. long
49 8273768 - 1 SHAFT . . Flanged drive - 11-11/16 in. long
50 181465 8 8 BOLT . . Coupling to shaft - 9/16-18 x 3-1/4 hex. head
51 443328 8 8 NUT . . Lock - 9/16-18 hex.
52 8082956 1 1 FLANGE . . Coupling - Auxiliary generator drive
53 8117627 2 2 WASHER . . Flange
54 271562 2 2 BOLT . . Flange - 5/8-11 x 2 hex. head
55 103325 2 2 WASHER . . Lock - 5/8
GUARD ASSEMBLIES . .Coupling Drive and Flyweel
*56 8098119 1 - GUARD ASSEMBLY . . Coupling drive
57 8292988 - 1 GUARD ASSEMBLY . . Coupling drive - Formerly 8279624
*58 8098120 1 - COVER . . Coupling guard - 11 x 8-3/8 x 14 Ga.
*59 8092976 1 - COVER ASSEMBLY . . Alt. air box - 20-3/4 x 21-1/2 x 14 Ga.
*60 8120116 4 - BRACKET . . Coupling guard cover
*61 8155585 1 1 GUARD ASSEMBLY.. Flywheel
*62 8155582 2 2 FRAME ASSEMBLY . . Guard
*63 8155576 2 2 COVER ASSEMBLY . . Frame
*64 8082592 2 2 LATCH ASSEMBLY.. Cover
*65 8082406 2 2 SPRING . . Latch assembly
*66 104094 6 6 RIVET . . Latch mounting - 5/16 x 3/8 Rnd. head
*67 8084037 2 2 HOOK . . Latch assembly
*68 180081 12 12 BOLT . . Guard mounting - 5/16-18 x 1-1/4 hex. head
*69 120214 12 12 WASHER . . Lock - 5/16
*70 8253172 6 6 CLIP . . Guard mounting

D36O9 FEBRUARY, 1967


E L E C T R O - M O T I V E ( V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
Main Generator and No. 1 End Traction Motor Blower,
Auxiliary Generator Mounting and Drive
SD18 Locomotive

51

PLATE A3609-2
Ref. Part No.
No. Number Req. Description
GENERATOR . . Auxiliary
1 5385448 1 GENERATOR . . Auxiliary - See Parts List 3705
2 8178393 1 BRACKET . . Auxiliary generator mounting - Right
* 3 8178414 1 BRACKET . . Auxiliary generator mounting - Left
4 8182310 A.R. SHIM . . Bracket mounting - Drive end - .120
5 8182311 A.R. SHIM . . Bracket mounting - Drive end - .065
6 8182312 A.R. SHIM . . Bracket mounting - Drive end - .0375
7 8182313 A.R. SHIM . . Bracket mounting - Wheel end - .120
8 8182314 A.R. SHIM . . Bracket mounting - Wheel end - .065
9 8182315 A.R. SHIM . . Bracket mounting - Wheel end - .0375
10 271612 8 BOLT . . Mounting - 3/4-10 x 2-1/4 hex. head
11 103346 4 WASHER . . Plain - 3/4
12 103326 8 WASHER . . Lock - 3/4
*13 8082974 2 PEN . . Dowel - Bracket locating
*14 102635 2 NUT .. 3/8-16 hex
8187474

FEBRUARY, 1967 D36O9


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
Ref. Part No.
No. Number Req. Description
HOUSING . . Main Generator Blower
15 8179357 1 HOUSING .. Main generator blower
16 8179355 1 RING .. Air intake
17 8179969 1 RING .. Tapping
18 179812 12 BOLT .. Intake ring to housing - 5/16-18 x 1/2 hex. head
19 103320 12 WASHER .. Lock- 5/16
*20 8182193 1 GASKET .. Generator blower housing to generator cover
21 179841 10 BOLT .. Blower housing mounting - 3/8-16 x 1-1/4 hex. head
22 103341 22 WASHER .. Plain - 3/8
23 8032743 10 NUT .. Lock - 3/8 hex.
24 8183023 1 GUARD .. Screen - Large section - 4 mtg. holes
25 8183025 1 GUARD .. Screen - Small section - 3 mtg. holes
26 8183024 1 GUARD .. Screen - Top
27 100763 11 SCREW .. Screen guard to housing - 10-32 x 3/8 round head
28 106497 11 WASHER.. Lock-No. 10
29 8182383 2 BRACKET .. Screen guard to traction motor blower housing
30 8183012 2 PAD .. Tapping - Bracket
WHEEL . . Main Generator Blower
31 8182148 1 WHEEL . . Main generator blower
32 271562 1 BOLT .. Wheel mounting - 5/8-11 x 2 hex. head
33 8117627 1 WASHER . . Special - 21/32 I. D. x 2-5/8 O. D. x5/16
34 103325 1 WASHER . . Lock - 5/8
HOUSING . . Traction Motor Blower
35 8179906 1 HOUSING . . Traction motor blower
36 8179766 1 RING . . Air intake
37 8179771 1 COVER ASSEMBLY . . Blower intake
38 8179767 1 RING . . Tapping
39 179814 12 BOLT . . Intake cover - 5/16-18 x 5/8 hex. head
40 103320 12 WASHER.. Lock- 5/16
41 8182382 A.R. SHIM . . Blower housing to support
42 8182381 A.R. SHIM . . Blower housing to support
43 179885 4 BOLT . . Housing mounting - 1/2-13 x 1-1/2 hex. head
44 103343 8 WASHER . . Plain - 1/2
45 102637 4 NUT . . Housing mounting bolt - 1/2-13 hex.
46 8179765 1 COLLAR . . Traction motor air duct - Blower end
*47 8182145 1 COLLAR . . Traction motor air duct - Duct end
48 8202181 1 DUCT ASSEMBLY . . Blower - Upper
*49 8202180 1 DUCT ASSEMBLY . . Blower - Lower
50 8182194 1 GASKET . . Upper blower duct to housing
51 8182195 2 GASKET . . Lower blower duct
*52 179839 28 BOLT .. Blower duct - 3/8-16 x 1 hex. head
53 179837 10 BOLT . . Upper duct to housing - 3/8-16 x 3/4 hex. head
54 103321 38 WASHER . . Lock - 3/8
55 102635 24 NUT . . 3/8-16 hex.
WHEEL . . Traction Motor Blower
56 8179974 1 WHEEL .. Traction motor blower
57 8064633 6 BOLT .. Blower wheel mounting - 1/2-20 x 1 hex. hd. - Drilled
58 8116738 A.R. WIRE.. Lock - 3/64 dia. -Avail. 500ft. length

D36O9 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
Ref. Part No.
No. Number Req. Description
DRIVE ASSEMBLY . . Flexible Coupling
59 8179815 1 DRIVE ASSEMBLY .. Flexible coupling - See Parts List 3650
60 8082956 1 FLANGE .. Coupling - Auxiliary generator drive
*61 271562 1 BOLT .. Flange - 5/8-11 x 2 hex. head
*62 8117627 1 WASHER .. Special - 21/32 I. D. x 2-5/8 O. D. x 5/16
*63 103325 1 WASHER .. Lock - 5/8
64 8182276 1 GUARD ASSEMBLY .. Coupling
65 8182278 1 COVER .. Coupling guard
*66 8092976 1 COVER ASSEMBLY .. Coupling guard - Lower
*67 8120163 4 BRACKET ASSEMBLY .. Shock absorbing
*68 8120164 4 MOUNTING .. Shock absorber
*69 8120167 4 BRACKET .. Shock absorber mounting
*70 110788 16 RIVET .. 5/32
71 179837 6 BOLT .. Cover - 3/8-16 x 3/4 hex. head
72 103321 6 WASHER .. Lock - 3/8
73 102635 4 NUT .. 3/8-16 hex.
74 8120166 4 BRACKET .. Lower cover mounting
75 179799 4 BOLT .. Bracket to shock absorber - 1/4-20 x 1-1/4 hex. head
76 103319 4 WASHER .. Lock - 1/4
77 109084 4 NUT .. 1/4-20 hex.

FEBRUARY, 1967 D36O9


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
Traction Motor Blowers
GP18 - GP20 Locomotives

Traction Motor Blowers Arrangement


PLATE A3609-3
Ref. Part No.
No. Number Req, Description
1 8146648 3 BLOWER ASSEMBLY .. Includes motor - See Page 7
2 8146650 1 BLOWER ASSEMBLY .. Includes motor - See Page 7
3 8084892 12 SHIM .. Blower mounting - 1/32
4 8084893 4 SHIM .. Blower mounting - 1/16
5 8084903 3 GASKET .. Blower housing to duct
6 8146651 1 GASKET .. Air outlet duct to air duct
7 179881 32 BOLT .. Mounting - 1/2-13 x 1 hex. head
8 103323 36 WASHER .. Lock - 1/2
* 9 271558 4 BOLT .. Mounting - 5/8-11 x 1-1/2 hex. head - Formerly 173955
*10 103325 4 WASHER .. Lock - 5/8
*11 103345 4 WASHER .. Plain - 5/8
12 8144333 1 DUCT .. Air outlet - Blower housing
*13 179879 4 BOLT .. Air outlet duct - 1/2-13 x 3/4 hex. head
*14 DUCT ASSEMBLY .. Air - See Parts List 1508

D36O9 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
Traction Motor Blowers
GP18 - GP20 Locomotives

Ref. No. 1
PLATE A3609-4
Ref. Part No.
No. Number Req. Description
BLOWER ASSEMBLY . . Traction Motor
1 8146648 A - BLOWER ASSEMBLY .. Traction motor - Includes blower motor
* 2 8146650 - B BLOWER ASSEMBLY .. Traction motor - Includes blower motor
3 3175740 1 1 MOTOR ASY. .. Blower - Replaces 8084136 and 5390700 -
See Page 8
4 8142234 1 _
HOUSING ASSEMBLY .. Blower
5 8143796 - 1 HOUSING ASSEMBLY.. Blower
6 8138246 1 1 INTAKE .. Air - Blower
7 8084571 1 1 GUARD .. Blower intake
8 179793 4 4 BOLT .. Guard mounting - 1/4-20 x 5/8 hex. head
9 103319 4 4 WASHER .. Lock - 1/4
10 8143683 1 1 WHEEL .. Blower
11 8018847 1 1 WASHER .. Plain - 1-1/32 I. D. x 3/16 thick
12 8084583 1 1 NUT .. Lock - 1-8 hex.
13 179887 6 6 BOLT .. Motor to housing - 1/2-13 x 1-3/4 hex. head
14 103323 6 6 WASHER .. Lock - 1/2
15 103343 6 6 WASHER .. Plain - 17/32 I. D.

FEBRUARY, 1967 D36O9


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
Blower Motor

10

PLATE A3609-5
Ref. Part No.
No. Number Req. Description
1 3175740 1 MOTOR .. Blower - Model I-435-MI - Replaces 8084136 and 5390700
The following replacement parts are applicable to motor 3175740, 5390700 and 8084136 except
where indicated.
2 5390701 FRAME ASSEMBLY .. Stator - Includes coils
3 1076853 KIT .. Stator rewind - See Parts List 9135
4 907784 BEARING .. Ball - Replaces 5382611, 954386 and 954824
5 127690 WASHER .. Lock - Ball bearing
6 127713 NUT .. Lock - Ball bearing retainer
7 5390725 ROTOR .. Blower
8 5390726 SHAFT .. Blower rotor
9 1078936 KEY.. Shaft to core
10 FRAME .. End
5390728 .. Frame - Applied to motor 8084136 and 5390700
3175741 .. Frame - Applied to motor 3175740
*11 5311139 4 INSERT .. Thread
12 180179 4 BOLT .. End frame - 1/2-13 x 1-3/4 hex. head
13 5332392 4 WASHER .. End frame bolt
14 120384 4 WASHER .. Lock - 1/2
15 5390730 1 HOUSING.. Bearing
16 5390731 1 HOUSING .. Bearing - Fan end
17 5390732 2 GASKET .. Bearing housing
18 132405 4 BOLT .. Fan end bearing housing - 3/8-16 x 1-1/4 hex. head
19 132410 4 BOLT .. Bearing housing - 3/8-16 x 1-1/2 hex. head
20 103321 8 WASHER .. Lock - 3/8
21 5390733 1 BLOCK .. Lead support
22 5318874 1 PLATE .. Lead support
23 180080 2 BOLT .. Support block - 5/16-18 x 1-1/8 hex. head
24 120214 2 WASHER .. Lock - 5/16
25 5390740 1 COVER .. Terminal box
26 5390741 1 GASKET .. Cover
27 180018 4 BOLT .. Terminal box cover - 1/4-20 x 5/8 hex. head
28 103319 4 WASHER .. Lock - 1/4
29 1064096 1 KEY.. Shaft
30 3194625 1 PLATE .. Name - Formerly 5357572
31 145369 2 SCREW .. Name plate - No. 4 drive
*32 1057243 1 PLUG .. Expansion - Terminal box

D36O9 FEBRUARY. 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
No. 2 End Traction Motor Blower
SD18 Locomotives

PLATE A3609-6
Ref. Part No.
No. Number Req. Description
1 8182610 1 HOUSING ASSEMBLY . . Blower - No. 2 end
2 8183318 1 WHEEL . . Blower
3 271680 1 BOLT . . Blower wheel - 7/8-14 x 2-1/2 hex. head
4 103327 1 WASHER . . Lock - 7/8
5 8182930 1 RETAINER . . Wheel
6 8183337 1 RING . . Air intake
/ 7 8304855 1 GUARD ASSEMBLY . . Screen - Upper Replaces
/ 8 8304876 1 GUARD ASSEMBLY . . Screen - Lower 8182894
9 179818 13 BOLT . . Screen guard - 5/16-18 x 1 hex. head
10 103320 13 WASHER . . Lock - 5/16
11 5380277 1 MOTOR . . Blower - See Page 10
12 271564 4 BOLT . . Motor mounting - 5/8-11 x 2-1/2 hex. head
13 106267 4 WASHER . . Plain - 5/8
14 103325 4 WASHER . . Lock - 5/8
15 102639 4 NUT .. 5/8-11 hex.
16 8182931 A.R. SHIM . . Motor mounting - . 065
17 8182932 A.R. SHIM . . Motor mounting - . 032
18 8182933 A.R. SHIM . . Motor mounting - . 015
19 8192509 4 PAD . . Motor mounting
20 8182421 1 FLANGE . . Blower base - 1-1/4 x 1-1/4 x 3/16 x 19-
21 8182424 2 FLANGE . . Blower base - 1-1/4 x 1-1/4 x 3/16 x 18
/ One piece guard assembly 8182894 is replaced by one (1) 8304855 upper and one (1) 8304876
lower guard assembly.
8182142

FEBRUARY. 1967 9 D36O9


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3609
BLOWERS AND DRIVE
Blower Motor
SD18 Locomotives

3 25-\ 24i 2n 10? rl I H2 H3 x-17

19

Ref. No. 1
PLATE A3609-7
Ref. Part No.
No. Number Req. Description
5380277 1 MOTOR .. Blower - Model 1-1235 - Replaces 8183299
Unit exchange part number 8280327
The following replacement parts are applicable to motor 5380277 and 8183299
2 5373812 1 FRAME ASSEMBLY .. Stator - Includes coils
3 5330004 1 KIT .. Stator rewind - See Parts List 9135
4 9412345 1 BEARING .. Ball - Replaces 5357373
5 9412346 1 BEARING .. Ball - Fan end - Replaces 5357374
6 5373813 1 PLATE .. Bearing retainer - Fan end
7 132355 4 SCREW .. Retainer plate - 5/16-18 x 2 fil. head
8 103320 4 WASHER.. Lock - 5/16
9 5372279 1 K E Y . . Blower fan
10 5363068 1 ROTOR .. Blower motor
11 5363069 1 SHAFT.. Rotor
12 5372269 1 K E Y . . Shaft to core
13 5390854 1 FRAME .. End - Fan end
14 5390853 1 FRAME .. End
15 5373814 2 PLATE .. Baffle - End frame
16 145376 8 SCREW .. Drive - Baffle plate - No. 1 x 5/16 Ig. - Rd. head
17 422313 8 BOLT .. End frame mounting - 7/16-14 x 3-3/4 fil. head slotted
18 1070966 1 PLUG .. Expansion - End frame
19 1069978 1 BOX.. Conduit
20 132335 4 SCREW.. Conduit box mounting - 5/16-18 x 1 fil. head
21 103320 4 WASHER.. Lock - 5/16
22 5389906 1 COVER .. Conduit box - Replaces 5397116
23 5388380 4 SCREW ASSEMBLY .. Cover - Includes lockwasher
24 5389485 1 PLATE .. Name
25 145369 2 SCREW ... Drive - Name plate - No. 4 x 3/16 Rd. head

D36O9 10 FEBRUARY, 1967


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. D3610


BLOWERS AND DRIVE
MAIN GENERATOR AND TRACTION MOTOR BLOWERS
AUXILIARY GENERATOR, DRIVE, MOUNTING AND AER DUCT
GP30 Locomotive
PLATE B3610-1

Ref. Part No.


No. Number Req. Description

1 8304740 1 BLOWER ASSEMBLY .. Auxiliary generator, generator and traction


motor - (Utex. 8296405)

2 5553414 1 GENERA1TOR .. Auxiliary - 10 KW - See Parts List No. 3705


3 8304347 1 BRACKEDT .. Generator and blower mounting - L. H.
* 4 8304173 1 BRACKE1T .. Generator and blower mounting - R. H.
5 271612 6 BOLT . . Bracket to auxiliary generator - 3/4-10 x 2-1/4 hex. head
6 271609 4 BOLT . . Bracket to blower housing - 3/4-10 x 1-3/4 hex. head
7 103326 10 WASHER .. Lock - 3/4

8 8303402 1 HOUSING .. Blower - Main generator


9 8303761 1 HOUSING .. Blower - Traction motor
/10 8303827 1 WHEEL . . Main generator blower
/H 8302238 1 WHEEL . . Traction motor blower
•12 8117627 2 WASHER .. Flange
*13 271560 2 BOLT . . Flange washer - 5/8-11 x 1-3/4 hex. head
*14 103325 2 WASHER .. Lock - 5/8
15 8028318 6 BOLT.. Wheel mounting - 1/2-20 x 7/8 hex. head drilled
16 8116738 A.R. WIRE . . Lock
: - 3/64 dia. - 500 ft.
Blower wheels are static balanced however, complete assembly must be balanced when
replacing any components, refer to M. I. 3610.
17 8303059 8 BRACK] ST .. Blower mounting - Welded to traction motor blower housing
18 8303060 1 RING.. Air intake - Traction motor blower
19 8303063 1 RING.. Tapping - Traction motor blower housing
20 8332587 1 COVER .. Screen - Formerly 8302058
21 8303061 1 RING.. Intake - Main generator blower
22 8303064 1 RING.. Tapping - Main generator blower housing
23 8303106 2 P A D . . Tapping - Welded to main generator blower housing
24 8303107 2 P A D . . Tapping - Welded to main generator blower housing
25 8082956 1 FLANG15 .. Coupling - Auxiliary generator drive
26 179879 8 BOLT . , Bracket mounting - 1/2-13 x 3/4 hex. head
27 8137718 8 WASHEII . . Lock - 1/2 - Formerly 103323
28 179835 20 BOLT . ,, Air intake ring - 3/8-16 x 5/8 hex. head
29 103321 20 WASHEII.. Lock - 3/8

DRIVE ASSEMBLY AND GUARDS


30 8263653 1 DRIVE ASSEMBLY .. Flexible coupling - See Parts List 3650
31 8304198 1 GUARD ASSEMBLY.. Flexible coupling drive
32 179880 4 BOLT.. Guard mounting - 1/2-13 x 7/8 hex. head
33 103323 4 WASHER .. Lock - 1/2
34 103343 4 WASHER .. Plain - 1/2

35 271612 4 BOLT .. Bracket mounting - 3/4-10 x 2-1/4 hex. head


36 103326 4 WASHER .. Lock - 3/4
37 8018580 4 WASHER .. Plain - 3/4

8304840

OCTOBER, 1968 D3610


E L E C f R O - M O T I v E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3610
BLOWERS AND DRIVE

Ref. Part No.


No. Number Req. Description

DUCT ASSEMBLY . . Air


38 8304381 1 DUCT ASSEMBLY .. Air - Traction motor blower
39 8304374 GASKET .. Rubber - Sold by the foot - Approx. 5 ft. 4 in. required
Duct to blower
40 6921455 GASKET .. Rubber - Sold by the foot - Approx. 7 ft. 2 in. required
Duct to duct
41 8255268 A. R. ADHESIVE .. Gasket - 1 quart

42 8304378 1 RETAINER .. Rubber gasket - Duct to blower


43 8304377 1 RETAINER .. Rubber gasket - Duct to duct
44 179838 34 BOLT .. Retainer to duct and blower - 3/8-16 x 7/8 hex. head
45 103321 34 WASHER .. Lock - 3/8
46 102635 34 NUT .. 3/8-16 hex.
47 8116729 A. R. TUBING .. 5/8 O.D.x. 049 wall copper 50 ft.- Approx. 2 ft. required
48 116488 2 NUT .. Tube - 5/8

49 8324228 ASPIRATOR .. Generator pit


50 8324230 TUBE ASSEMBLY .. Aspirator
51 144034 BUSHING .. Reducing - 3/4 x 1/2 P. T.
52 8324231 PIPE .. Aspirator drain
53 116487 CONNECTOR .. Flange to tube - 5/8 tube x 1/2 P. T.
54 8108211 CLAMP .. Tube

D361O OCTOBER, 1968


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P. L. No. D3610
BLOWERS AND DRIVE

MAIN GENERATOR AND TRACTION MOTOR BLOWERS


AUXILIARY GENERATOR, DRIVE, MOUNTING AND AIR DUCT
PLATE B3610-1

OCTOBER. 1968 D361O


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. J3611


BLOWERS AND DRIVES
GP15-1,GP28,GP35,GP38,GP38AC,GP38-2,GP39,GP39-2,GP39X,
GP40,GP40P,GP40-2,GP40P-2,GP40X,GP50,DD35,DDA35,DDA40X,SD28,SD35,SD38,
SD38 AC ,SD38-2 ,SD39 ,SDL39 ,SD40 ,SD40-2 ,SD40-2SS,SD40T-2 ,SD40X,SD45 ,SD45-2 ,SD45X,SD45T-2,
SD50;SD50S,SDP28,SDP35,SDP38,SDP40,SDP40F,SDP45,F40C,F40PH,F40PH-2,F45 and FP45 Locomotives
BLOWER MOUNTING REFERENCE LIST

Blower Parts
Wheel List Locomotive
Type Page Application Main Generator Application
BLOWER MOUNTING
2 Wheel 2 GP38,GP38AC,SD38 D32B-D14,D32E1-D14,AR10E-D14
2 Wheel 3 GP28 ,SD28 ,SDP28,SDP38 D32B-D14
2 Wheel 4 GP35,GP39,SD35,SD39, D32-D14,D32D-D14,D32E-D14
SDL39.SDP35
2 Wheel 5 DD35J)DA35 D32-D14
2 Wheel 6 GP40,GP40P,SD40,SD45, AR10A-D14,AR10A1-D14,AR10A2-D14,
SDP40,SDP45,F45,FP45 AR10A2M-D14^VR10A3-D14,AR10A4-D14,
AR10B-D14,AR10B2-D14^R10B3-D14
1 Wheel GP15-1,GP38,GP38AC, D32B2-D14,D32E3-D14^R10E1-D14,
GP38-2,SD38,SD38AC, AR10E1-D18^.R10E2-D18
SD38-2
1 Wheel GP40,GP40-2 .GP40P-2 ,SD40, AR10A3M-D14AR10A6-D14AR10A7-D14,
SD40-2,SD40B-2 ,SD40T-2, AR10A7B-D14^R10A8-D14^R10A9-D14
F40C,F40PH,F40PH-2
1 Wheel 10 GP40-2 ,GP40X,GP50,SD40-2, AR10A6-D14,AR10A6-D14AR10A7B-D14,
SD40B-2 ^D40T-2 ,F40PH, AR10A6-D18AR10A9-D18^.R15-D18,
F40PH-2 AR15-D14(AR10X2-D14)
1 Wheel 11 GP39X,SD45,SD45-2^D45X, AR10B4-D14,AR12A-D14,AR15-D18
SD45T-2,F45
1 Wheel 12 DDA40X^D40-2SS AR12-D14^R16-D14
1 Wheel 13 GP39 ^040X^050,80508, AR10A6-D14AR10A7, D14AR16A-D18
SDP40F

OCTOBER, 1981 J3611


E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3611


BLOWERS AND DRIVHS

Two Wheel Blowers, Drives, Guards. Air Duels, Aspirator and Mountings
GP38,GP38AC,SD38 Locomotives With D.C. Auxiliary Generator

Ref. No. 10

25

PLATE E3611-1
Ref. Part No.
No. Number Req. Description
BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. - See Page 14
2 8179815 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
3 8434345 1 GUARD ASSEMBLY ..Coupling drive
* 4 8413370 i BRACKET .. Guard mounting
* 5 179833 -> BOLT .. Guard to bracket - 3/8-16 x \/2 hex. head
* 6 103321 2 WASHER .. Lock - 3/8
7 271612 4 BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
8 8018580 4 WASHER .. Plain - 3/4
9 8140912 4 WASHER .. Hardened -13/16 ID. x 1-3/8 OX>. - Formerly 103326

10 8332268 1 DUCT .. Air - Flexible - Blower to traction motor air duct


11 8332267 1 DUCT .. Air - Flexible - Blower to main generator
12 8332962 1 RING .. C l a m p i n g - T . M . air d u c t - U p p e r - 1 2 - 9 / 1 6 x 2 1 - 1 / 2
13 8332949 1 RING ..Clamping -T.M. air duct - Lower - 12-9/16 x 23-1/4
14 8332284 -> RING ..Clamping-Gen. air duct - 10-5/8 x 18-1/16
15 8340724 1 DUCT .. Traction motor air
16 8332636 1 FLANGE .. Traction motor air duct - Lower
17 8332639 I GASKET .. Air duct flange
18 179839 58 BOLT .. Air duct mounting • 3/8-16 x 1 hex. head
19 103321 58 WASHER .. Lock - 3/8
20 102635 14 NUT.. 3/8-16 hex.
21 8116729 A.R TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
22 144308 2 NUT .. 5/8 tube
•23 8389626 1 SCREEN .. Aspirator
*24 9420156 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
25 8354565 ASPIRATOR ASSEMBLY .. Generator pit
26 8324230 TUBE ASSEMBLY .. Aspirator
27 144034 BUSHING .. Reducing - 3/4 MP.T. x 1/2 FP.T.
28 8153107 PIPE .. Aspirator drain
8362615,8386391

J3611 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N C E N E R A I M O T O R S C O R P O R A T I O N

P.L. No. J3611


BLOWERS AND DRIVES
Two Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mountings
GP28,SD28,SDP28 and SDP38 Locomotives With D.C. Auxiliary Generator

Ref. Part No. PLATE D3611-2


No. Number Req. Description
1 1 BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. - See Page 14
2 8179815 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
3 8253896 1 GUARD ASSEMBLY .. Coupling drive - Upper
4 8092976 1 GUARD ASSEMBLY .. Coupling drive - Lower
* 5 8120163 4 BRACKET ASSEMBLY .. Cover - Includes mounting
* 6 8120164 4 MOUNTING .. Shock absorbing
7 8120166 4 BRACKET .. Cover mounting
* 8 179799 4 BOLT .. Mounting to bracket - 1/4-20 x 1-1/4 hex. head
*9 103319 4 WASHER .. Lock - 1/4
*10 109084 4 NUT.. 1/4-20 hex.
11 8253860 1 COVER .. Coupling drive - Lower
•12 179837 8 BOLT .. Guard and cover mounting - 3/8-16 x 3/4 hex. head
•13 103321 8 WASHER .. Lock - 3/8
•14 102635 4 NUT ..3/8-16 hex.
15 271612 4 BOLT .. Blower mounting - 3/4-10 x 2-1/2 hex. head
16 8018580 4 WASHER .. Plain - 3/4
17 8140912 4 WASHER ..Hardened -13/16 ID. x 1-3/8 O.D. - Formerly 103326
18 8332268 1 DUCT .. Air - Flexible - Blower to traction motor air duct
19 8332267 DUCT .. Air - Flexible - Blower to main generator
20 8332962 RING .. Clamping - T.M. air duct - Upper - 12-9/16 x 21-1/2
21 8332949 RING .. Clamping - T.M. air duct - Lower - 12-9/16 x 23-1/4
22 8332284 : RING .. Clamping - Gen. air duct - 10-5/16 x 18-1/16
23 8340724 DUCT .. Traction motor air
24 8332636 FLANGE .. Traction motor air duct - Lower
25 8332639 GASKET .. Air duct flange
26 179839 58 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
27 103321 58 WASHER .. Lock - 3/8
28 102635 14 NUT.. 3/8-16 hex.
29 8116729 A.R. TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
30 144308 2 NUT .. 5/8 tube
•31 8389626 1 SCREEN .. Aspirator
•32 9420156 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
33 8324228 1 ASPIRATOR ASSEMBLY .. Generator pit
34 8324230 1 TUBE ASSEMBLY .. Aspirator
35 144034 1 BUSHING .. Reducing - 3/4 MP.T. x 1/2 FP.T.
36 8324231 1 PIPE .. Aspirator drain
8341060,8367270

OCTOBER, 1981 J3611


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3611


BLOWERS AND DRIVES
Two Wheel Blowers, Drives, Guards, Air Ducts. Aspirator and Mountings
GP35,GP39,SD35,SD39,SDL39,SDP35 Locomotives With D.C. Auxiliary Generator

Ref. No. 10

15

Ref. No. I I

Ref. No. 13
PLATE E3611-3
Ref. Part No.
No. Number Req. Description
1 . . . . 1 BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. - See Page 14
2 8263653 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
3 8304198 1 GUARD ASSEMBLY .. Coupling drive
4 179880 4 BOLT .. Guard mounting - 1/2-13 x 7/8 hex. head
5 103343 4 WASHER . . P l a i n - 1 / 2
6 8140912 4 WASHER ..Hardened -13/16 I.D. x 1-3/8 OD. - Formerly 103326
7 271612 4 BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
8 8018580 4 WASHER .. Plain - 3/4
9 103326 4 WASHER .. Lock - 3/4
10 8332268 1 DUCT .. Air • Flexible - Blower to traction motor air duct
11 8332267 1 DUCT .. Air - Flexible - Blower to main generator
12 8332962 1 RING .. Clamping-T.M. air d u c t - U p p e r - 12-9/16x21-1/2
13 8332949 1 RING .. Clamping-T.M. air duct-Lower- 12-9/16x23-1/4
14 8332284 2 RING .. Clamping - Gen. air duct - 10-5/16 x 18-1/16
15 8332631 1 DUCT .. Traction motor air
16 8332639 1 GASKET .. Air duct flange
17 179839 58 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
18 103321 58 WASHER .. Lock - 3/8
19 102635 14 NUT.. 3/8-16 hex.
20 8116729 A . R . TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
21 144308 2 NUT .. 5/8 tube
•22 8389626 1 SCREEN .. Aspirator
*23 9420156 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
24 8324228 1 - ASPIRATOR ASSEMBLY .. Generator pit - GP35,SD35,SD39,SDP35
25 8354565 1 ASPIRATOR ASSEMBLY .. Generator pit - GP39.SDL39
26 8324230 1 1 TUBE ASSEMBLY .. Aspirator
27 144034 1 1 BUSHING .. Reducing - 3/4 MP.T. x 1/2 F.P.T.
28 8324231 1 - PIPE .. Aspirator drain
29 8153107 1 PIPE .. Aspirator drain
8332385,8412805
8410876,8418786

J3611 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3611


BLOWERS AND DRIVES
Two Wheel Blowers. Drives, Guards, Air Ducts, Aspirator and Mountings
DD35 and DDA35 Locomotives With D.C. Auxiliary Generator

Ref. No. 10

Ref. No. I I

PLATE D36114
Ref. Part No.
No. Number Req. Description
BLOWER ASY. .. Main gen. and traction motor - Includes aux. gen. - See Page 14
8263653 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
j 8304198 GUARD ASSEMBLY ..Coupling drive
4 179880 BOLT .. Guard mounting - 1/2-13 x 7/8 hex. head
5 103343 WASHER .. Plain - 1/2
6 103323 WASHER .. Lock- 1/2
7 271612 BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
8 8018580 WASHER . . P l a i n - 3 / 4
9 8140912 WASHER ..Hardened- 13/16 ID. x 1-3/8 OD. - Formerly 103326
10 8332268 DUCT .. Air - Flexible - Blower to traction motor air duct
11 8332267 2 DUCT .. Air - Flexible - Blower to main generator
12 8332962 2 RING .. Clamping-T.M. air duct - Upper - 12-9/16x21-1/2
13 8332949 2 RING .. Clamping-T.M. air d u c t - L o w e r - 12-9/16 x 23-1/4
14 8332284 4 RING .. Clamping - Gen. air duct - 10-5/8 x 18-'/16
15 8335611 2 DUCT ASSEMBLY .. Traction motor air
16 8335444 1 FLANGE .. Air duct
17 8335443 2 GASKET .. Air duct flange
18 179837 32 BOLT .. Duct to flange - 3/8-16 x 3/4 hex. head
19 103321 32 WASHER .. Lock - 3/8
20 179838 88 BOLT .. Air duct m o u n t i n g - 3/8-16 x 7/8 hex. head
21 103321 88 WASHER .. Lock - 3/8
22 8116729 A.R. TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
23 144308 4 NUT .. 5/8 tube
8389626 2 SCREEN ASSEMBLY
*25 9420156 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
26 8324228 ASPIRATOR ASSEMBLY .. Generator pit - DD35
27 8334145 ASPIRATOR ASSEMBLY .. Generator pit - DDA35
28 8324230 TUBE ASSEMBLY .. Aspirator
29 144034 BUSHING .. Reducing - 3/4 M.P.T. x 1/2 FP.T.
30 8324231 PIPE .. Aspirator drain
31 8153116 PIPE .. Aspirator drain
8335101 ,8355461

OCTOBER, 1981 J3611


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3611


BLOWERS AND DRIVES~
Two Wheel Blowers, Drives. G u a r d s . Air D u c t s , A s p i r a t o r and M o u n t i n g s
GP40,GP40P,SD40,SD45,SDP40,SDP45,F45,FP45 Locomotives With D.C. Auxiliary Generator

PLATE D3611-5
Ref. Part No.
No. Number Req. Description
1 . A . BLOWER ASSEMBLY .. Main generator and traction motor - Includes aux. gen. -
GP40,GP40P.SD40,SDP40 - See Page 14
2 . . . . B BLOWER ASSEMBLY .. Main generator and traction motor - Includes aux. gen. -
SD45,SDP45,F45,FP45 - See Page 14
3 . . . . 1 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
4 8409 1 89 1 GUARD ASSEMBLY ..Coupling drive
5 ... _ - 1 GUARD ASSEMBLY ..Coupling drive
8409187 ..SD45,SDP45,F45
8400903 .. FP45
6 179881 4 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
7 103343 4 4 WASHER . . P l a i n - 1/2
8 103323 4 4 WASHER .. Lock- 1/2
9 271612 4 4 BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
10 8018580 4 4 WASHER .. Plain - 3/4
11 8140912 4 4 WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. - Formerly 103326
12 8332268 1 1 DUCT .. Air - Flexible - Blower to traction motor air duct
13 8332267 1 1 DUCT .. Air - Flexible - Blower to main generator
14 8332962 1 1 RING .. Clamping -T.M. air duct - U p p e r - 12-9/16 x 2 1 - 1 / 2
15 8332949 1 1 RING .. Clamping - T.M. air duct - Lower - 12-9/16 x 23-1/4
*16 8332284 2 -i RING ..Clamping -Gen. air duct - 10-5/16x18-1/16
17 8332631 1 1 DUCT .. Traction motor air
18 8332639 1 1 GASKET .. Air duct flange
19 179839 58 58 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
20 103321 58 58 WASHER .. Lock - 3/8
21 102635 14 1.4 NUT ..3/8-16 hex.
*22 8116729 A.R. TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
*23 144308 2 2 NUT .. 5/8 tube
*24 8389626 1 1 SCREEN .. Aspirator
*25 9420156 4 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*26 8354565 1 1 ASPIRATOR ASSEMBLY .. Generator pit
*27 8324230 1 1 TUBE ASSEMBLY .. Aspirator
*28 144034 1 1 BUSHING .. Reducing - 3/4 M.P.T. x 1/2 F.P.T.
*29 8153107 1 1 PIPE .. Aspirator drain
8361472,8413680,8362389
8365126,8375058,8389447

J3611 OCTOBER, 1981


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3611


BLOWERS AND DRIVES
Single Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mountings
GP15-1 ,GP38,GP38AC,GP38-2,SD38,SD38AC,SD38-2 Locomotives

I -, 24 -, 7
28 -\THRUk THRU 1

PLATE D3611-6
Ref. Part Number
No. Number Required Description
1 . . . .A . . _ BLOWER ASSEMBLY .. Main generator and traction motor -
Includes D.C. aux. gen. -GP15-1 - See Page 14
2 . . . . - B - - BLOWER ASSEMBLY .. Main generator and traction motor -
Includes D.C. aux. generator - GP38,SD38 - See Page 14
3 . . . . - - C - BLOWER ASSEMBLY .. Main generator and traction motor -
Includes D.C. auxiliary generator - GP38AC,GP38-2,SD38AC,
SD38-2 - See Page 14
4 . . . .- - - D BLOWER ASSEMBLY .. Main generator and traction motor -
Includes A.C. auxiliary alternator - GP38-2.SD38-2 - See Page 14
5 8179815 1 1 1 . DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
6 8253885 - - - 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
7 8391509 1 1 1 - GUARD ASSEMBLY .. Coupling drive - Upper
8 8497264 - - - 1 GUARD ASSEMBLY .. Coupling drive - Upper
9 8092976 1 1 1 1 GUARD ASSEMBLY .. Coupling drive - Lower
10 8120163 4 4 4 4 BRACKET ASSEMBLY .. Cover - Includes mounting
11 8120164 4 4 4 4 MOUNTING .. Shock absorbing
12 8120166 - 4 4 4 BRACKET .. Cover mounting
13 8382115 1 - - - BRACKET .. Cover mounting
14 179799 4 4 4 4 BOLT .. Mounting to bracket - 1/16-20 x 1-1/4 hex. head
15 9416509 4 4 4 4 NUT.. Lock -1/4-20 hex.
16 8391507 1 1 1 . PLATE .. Cover - Lower
17 8497267 . . . 1 PLATE .. Cover - Lower
18 179837 8 8 8 8 BOLT .. Guard and plate mounting - 3/8-16 x 3/4 hex. head
19 103321 - 4 4 4 WASHER .. Lock - 3/8
20 6101225 8 - - - WASHER .. Plain - 3/8
21 9416513 4 4 4 4 NUT.. Lock -3/8-1 6 hex.

OCTOBER, 1981 J3611


E l E C T R O - M O T I V E S I G N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3611

BLOWERS AND DRIVES


Ref. Part Number
No. Number Required Description
A B C D BLOWER ASSEMBLY
*22 8438091 . „ 1 1 ADAPTER .. Blower mounting - Left side
*23 8438092 - 1 1 ADAPTER .. Blower mounting - Right side
24 223450 4 - 8 . BOLT .. Blower mounting - 3/4-10 x 2 hex. head
24 271611 . . . 8 BOLT .. Blower mounting and adapter mounting - 3/4-10 x 2 hex. hd.
25 271612 . 4 - - BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
26 8018580 - 4 - 4 WASHER .. Plain - 3/4
27 8140912 - 4 - 4 WASHER .. Hardened - 13/16 I.D. x 1-3/8 OD. - Formerly 103326
27 9522058 4 _
4 _ WASHER .. Flat 3/4
28 8419981 1 1 1 1 DUCT .. Air - Flexible - Blower to traction motor duct
29 8422526 1 1 1 1 RING .. Clamping - Air duct - Upper - 14-13/16 x 17-3/4
30 8422527 1 1 1 1 RING .. Clamping - Air duct - Lower - 14-13/16 x 20-1/8
31 179839 - 24 - - BOLT .. Air duct to ring - 3/8-16 x 1 hex. head
32 179840 - - 24 24 BOLT .. Air duct to ring - 3/8-16 x 1-1/8 hex. head - Formerly
179839
33 179838 24 - - - BOLT .. Air duct to ring - 3/8-16 x 7/8 hex. head
34 103321 24 24 24 24 WASHER .. Lock - 3/8
35 102635 - - 24 24 NUT ..3/8-1 6 hex.
36 8448925 1 1 1 1 DUCT .. Traction motor air
37 8433192 1 1 1 1 GASKET .. Air duct flange
38 179839 12 12 12 12 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
39 103321 12 12 12 12 WASHER .. Lock - 3/8
40 102635 12 12 12 12 NUT.. 3/8-1 6 hex.
41 8326092 A.R . . STRIP .. Rubber - Blower to air box (Approx. 58 in, required)
42 8449151 - As Required STRIP .. Rubber - Blower to air box (Approx. 56 in. required)
*43 8331339 As Required CEMENT .. Rubber - 1 gal.
*44 8116729 As Required TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
*45 144308 2 2 2 2 NUT .. 5/8 tube
*46 8119263 - 1 1 - CLAMP ASSEMBLY .. "U" - 5/8 tube - Not applicable to
GP38-2,SD38-2
*47 8108211 1 - 1 1 CLAMP ASSEMBLY .. Hanger - 5/8 tube - GPl5-l,GP38-2,SD38-2
only
*48 8389626 1 1 1 1 SCREEN .. Aspirator
*49 9420156 4 4 4 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*50 8354565 1 1 1 _ ASPIRATOR ASSEMBLY .. Generator pit - Not applicable to
GP38-2,SD38-2
*51 8324230 1 1 1 - TUBE ASSEMBLY .. Aspirator
*52 144034 1 1 1 - BUSHING .. Reducing - 3/4 M.P.T. x 1/2 F.P.T.
*53 8153107 1 1 1 - PIPE .. Aspirator drain
*54 8473600 . . 1 1 ASPIRATOR ASSEMBLY .. Generator pit - GP38-2.SD38-2 only
*55 8473599 - - 1 1 TUBE ASSEMBLY .. Aspirator
*56 189061 - - 1 1 BUSHING .. Reducing - 3/4 M.P.T. x 3/8 F.P.T.
*57 8153107 - - 1 1 PIPE .. Aspirator drain

8449443,8449444,8450741,9316649
8464720,8450829,8464721

J3611 8 OCTOBER, 1981


E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L, No. J3611

BLOWERS AND DRIVES


Single Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mountings
GP40,GP40-2,GP40P-2,SD40,SD40-2,SD40B-2,SD40T-2,F40C and F40PH Locomotives
with D.C. Auxiliary Generator

PLATE D3611-7
Ref. Part Number
No. Number Required Description
BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. -
GP40,GP40-2,GP40P-2 - See Page 14
BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. -
SD40,SD40-2,SD40B-2,SD40T-2,F40C - See Page 14
BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. -
F40PH - See Page 14
4 8263653 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
5 8409189 1 GUARD ASSEMBLY .. Coupling drive
6 9095659 1 GUARD ASSEMBLY .. Coupling drive
7 179881 4 4 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
8 103343 4 4 4 WASHER ..Plain-1/2
9 103323 8 8 8 WASHER .. Lock - 1/2
10 223450 4 4 4 BOLT .. Blower mounting - 3/4-10 x 2 hex. head - Formerly 271612,271611
11 9522508 4 4 4 WASHER .. Plain - 3/4 - Formerly 8018580
*12 8140912 4 4 4 WASHER .. Hardened -13/16 I.D. x 1-3/8 O.D. - Formerly applied - Form. 103326
13 8419981 1 1 1 DUCT .. Air - Flexible - Blower to traction motor duct
14 8332267 1 1 1 DUCT .. Air - Flexible - Blower to main generator
15 8422526 1 1 1 RING .. Clamping - T.M. air duct - Upper -14-13/16 x 17-3/4
16 8422527 1 1 1 RING .. Clamping - T.M. air duct - Lower -14-13/16 x 20-1/8
17 8426550 2 2 2 RING .. Clamping - Gen. air duct - Lower -10-5/16 x 18-1/16 x 3/16
18 8433193 1 1 1 DUCT .. Traction motor air
19 8433192 1 1 1 GASKET .. Air duct flange
20 179839 14 14 14 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
21 179840 44 44 44 BOLT .. Air duct mounting - 3/8-16 x 1-1/8 hex. head - Formerly 179839
22 103321 58 58 58 WASHER .. Lock - 3/8
23 102635 58 58 58 NUT.. 3/8-16 hex.
*24 8116729 As Required TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
*25 144308 2 NUT .. 5/8 tube
*26 8108211 1 CLAMP ASSEMBLY .. Hanger - 5/8 tube
*27 8108222 1 CLAMP ASSEMBLY .. Hanger -1-1/2 in. pipe
*28 8389626 1 1 SCREEN .. Aspirator
*29 9420156 4 4 SCREW .. Tapping - Screen mounting -1/4-20 x 1/2 hex. head
*30 8354565 1 ASPIRATOR ASY... Generator pit - Not applicable to SD40-2,SD40B-2
*31 8473600 ASPIRATOR ASY. .. Generator pit - SD40-2,SD40B-2 only
*32 8459217 1 ASPIRATOR ASY... Generator pit
8449819,8464722,8493070,8449820: 8464723,9310218
OCTOBER, 1981 9 J3611
E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3611


BLOWERS AND DRIVES
Single Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mountings
GP40-2,GP40X,GP50,SD40-2,SD40B-2,SD40T-2,F40PH and F40PH-2 Locomotives

PLATE D3611-8
Ref. Part Number
No. Number Required Description
~T A - BLOWER ASY... Main generator and traction motor - Includes A.C.
- -
auxiliary alternator - GP40-2,SD40T-2 - See Page 14
2 - B - - - BLOWER ASY... Main generator and traction motor - Includes A.C.
auxiliary alternator - SD40-2.SD40B-2 - See Page 14
3 - - C - - BLOWER ASY... Main generator and traction motor - Includes A.C.
auxiliary alternator F40PH,F40PH-2 - See Page 14
4 - - - D - BLOWER ASY... Main generator and traction motor - Includes A.C.
auxiliary alternator - GP50 - See Page 14
- - - - E BLOWER ASY... Main generator and traction motor - Includes A.C.
auxiliary alternator - GP40X - See Page 14
6 8476945 1 1 1 1 1 DRIVE ASY... Flexible coupling - Formerly 8476845 - See P.L. 3650
7 8482723 1 1 . . . GUARD ASY... Coupling drive
8 9095659 - . 1 1 1 GUARD ASY... Coupling drive
9 179881 4 4 4 4 4 BOLT .. Guard mounting -1/2-13 x 1 hex. head
10 103343 4 4 4 4 4 WASHER ..Plain-1/2
11 103323 8 8 8 4 4 WASHER .. Lock -1/2
12 223450 4 4 4 4 4 BOLT .. Blower mounting - 3/4-10 x 2 hex. head - Formerly 271611
13 9525508 4 4 4 4 4 WASHER.. Plain - 3/4 - Formerly 8018580
*14 8140912 4 4 4 4 4 WASHER.. Hardened -13/16 I.D. x 1-3/8 O.D. - Form, applied - Form. 103326
15 8419981 1 1 1 1 1 DUCT ..Air - Flexible - Blower to traction motor duct
16 8332267 1 1 1 1 1 DUCT .. Air - Flexible - Blower to main generator
17 8422526 1 1 1 1 1 RING .. Clamping - T.M. air duct - Upper -14-13/16 x 17-3/4
18 8422527 1 1 1 1 1 RING .. Clamping - T.M. air duct - Lower -14-13/16 x 20-1/8
19 8426550 2 2 2 2 2 RING .. Clamping - Gen. air duct - Lower -10-5/16 x 18-1/16 x 3/16
20 8433193 1 1 1 1 . DUCT .. Traction motor air
20 9327680 . . . . 1 DUCT .. Traction motor air
21 8433192 1 1 1 1 1 GASKET .. Air duct flange
22 179839 14 14 14 14 12 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
23 179840 44 44 44 44 44 BOLT .. Air duct mounting - 3/8-16 x 1-1/8 hex. head - Formerly 179839
24 103321 58 58 58 58 62 WASHER .. Lock - 3/8
25 102635 58 58 58 58 62 NUT ..3/8-16 hex.
*26 8116729 AsReq uired TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
•27 144308 2 2 2 2 2 NUT .. 5/8 tube
*28 8108211 1 1 . 1 1 CLAMP ASY... Hanger - 5/8 tube
*29 8108222 . . 1 - . CLAMP ASY... Hanger -1-1/2 in. pipe
*30 8389626 1 1 1 1 1 SCREEN.. Aspirator
*31 9420156 4 4 4 4 4 SCREW .. Tapping - Screen mounting. -1/4-20 x 1/2 hex. head
*32 8354565 1 . . . . ASPIRATOR ASY... Generator pit
*33 8473600 . 1 . 1 . ASPIRATOR ASY... Generator pit
*34 8459217 . . 1 - - ASPIRATOR ASY... Generator pit
8464722,8464723 ,8497464,9310218,9520794,9327685
J3611 10 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. J36H
BLOWERS AND DRIVES
Single Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mountings
GP39X,SD45,SD45-2,SD45X,SD45T-2 and F45 Locomotives

PLATE D3611-9
Ref. Part NuiTiber
No. Number Req uired Description
1 .... A . . . BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - SD45,SD45-2,SD45T-2,F45 - See Page 14
2 - - - - - B - - BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - SD45X - See Page 14
3 - - - - - - C - BLOWER ASY. .. Main generator and traction motor - Includes A.C.
auxiliary alternator - SD45-2 - See Page 14
4 .... - - - D BLOWER ASY. .. Main generator and traction motor - Includes A.C.
auxiliary alternator - GP39X - See Page 23
5 8365007 1 - - - DRIVE ASY. .. Flexible coupling \
5 8432314 - 1 - - DRIVE ASY. .. Flexible coupling I bee
o rPLT M:>{J
o/cen
5 8486494 - - 1 - DRIVE ASY. .. Flexible coupling ( ' '
5 8263653 - - - 1 DRIVE ASY. .. Flexible coupling J
6 8409187 1 - - - GUARD ASY. .. Coupling drive
6 8433360 - 1 - - GUARD ASY. .. Coupling drive
6 8409189 - - 1 1 GUARD ASY. .. Coupling drive
7 179881 4 3 4 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
* 8 179896 - 1 - - BOLT .. Guard mounting - 1/2-13 x 3-3/4 hex. head
9 103343 4 4 4 4 WASHER .. Plain - 1/2
10 103323 4 4 8 4 WASHER .. Lock - 1/2
11 8409184 - 1 - - PIPE .. Spacer - Guard mounting - 2-3/4 in. long
12 271612 - 4 - - BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
13 223450 4 - 4 4 BOLT .. Blower mounting - 3/4-10 x 2 hex. head - Formerly 27161 1
14 9522508 4 4 4 4 WASHER .. Plain - 3/4 - Formerly 8018580
*15 8140912 4 4 4 - WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. - Form, applied - Form. 103326
16 8419981 1 1 1 1 DUCT ..Air - Flexible - Blower to traction motor duct
17 8332267 1 1 1 1 DUCT ..Air - Flexible - Blower to main generator
18 8422526 1 1 1 1 RING .. Clamping - TJM. air duct - Upper - 14-13/16 x 17-3/4
19 8422527 1 1 1 1 RING .. Clamping - T.M. air duct - Lower - 14-13/16 x 20-1/8
20 8332284 . 1 . . RING ..Clamping - Gen. air duct - Upper - 10-5/16 x 18-1/16 x 3/8
21 8426550 2 1 2 2 RING .. Clamping - Gen. air duct - Upper & lower - 10-5/16 x 18-1/16 x 3/16 -
Formerly 8332284 upper
22 8433193 1 1 1 1 DUCT .. Traction motor air
23 8433192 1 1 1 1 GASKET .. Air duct flange
24 179838 44 - - - BOLT .. Air duct mtg. - 3/8-16 x 7/8 hex. head - SD45.F45 only
25 179839 - 56 - - BOLT .. Air duct mtg. - 3/8-16 x 1 hex. head
26 179840 44 - 44 44 BOLT .. Air duct mounting - 3/8-16 x 1-1/8 hex. head - Formerly 179839
27 103321 44 56 44 44 WASHER .. Lock - 3/8
28 102635 44 . 44 44 NUT .. 3/8-16 hex.
*29 8389626 1 1 1 1 SCREEN .. Aspirator
*30 9420156 4 4 4 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*31 8354565 1 1 1 - ASPIRATOR ASY. .. Generator pit
*32 8473600 - - - 1 ASPIRATOR ASY. .. Generator pit
8450901,8464724,8467127,8437182,9523279
OCTOBER, 1981 11 J3611
E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. J36ii
BLOWERS AND DRIVES
Single Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mountings
DDA40X and SD40-2SS Locomotives

PLATE D3611-10
Ref. Part No.
No. Number Req. Description
1 .... A . BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - DDA40X - See Page 14
* 1 .... - B BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - SD40-2SS - See Page 14
2 8426510 2 1 DRIVE ASY. .. Flexible coupling - See P.L. 3650
3 8426532 2 1 GUARD ASY. .. Coupling drive
4 179881 8 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
5 103343 8 4 WASHER .. Plain - 1/2
6 103323 8 4 WASHER .. Lock - 1/2
7 223450 8 4 BOLT .. Blower mounting - 3/4-10 x 2-1/2 hex. head - Formerly 271612
8 9522508 8 4 WASHER .. Plain - 3/4 - Formerly 8018580
9 8140912 8 4 WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. - Form, applied - Form. 103326
10 8419981 2 1 DUCT .. Air - Flexible - Blower to traction motor duct
11 8332267 2 1 DUCT ..Air - Flexible - Blower to main generator
12 8422526 2 1 RING .. Clamping - T.M. air duct - Upper - 14-13/16 x 17-3/4
13 8422527 2 1 RING .. Clamping - T.M. air duct - Lower - 14-13/16 x 20-1/8
14 83322'84 2 - RING .. Clamping - Gen. air duct - Upper - 10-5/16 x 18-1/16 x 3/8
15 8426550 2 2 RING .. Clamping - Gen. air duct - Lower - 10-5/16 x 18-1/16 x 3/16
16 179839 88 14 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
17 103321 88 14 WASHER ..Lock -3/8
18 8424446 2 . DUCT ASY. .. Traction motor air
*19 9336351 . 1 DUCT ASY. .. Traction motor air
20 8371477 A.R. STRIP .. Rubber - Generator pit seal - Sold per ft.
*21 8304908 A.R. STRIP .. Rubber - Duct and generator pit seal - Sold per ft.
*22 8116729 A.R. TUBING .. 5/8 C.D. x .049 wall copper - 50 ft.
*23 140308 4 2 NUT .. 5/8 tube
*24 8425925 2 - SCREEN .. Aspirator
*24 8389626 - 1 SCREEN .. Aspirator
*25 9420156 8 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*26 8040163 2 - HOSE .. Rubber - Aspirator drain - 2-3/8 I.D. x 36 in. long
*27 8048700 2 . CLAMP .. Hose
*28 8108211 . 1 CLAMP .. Tube
*29 109429 . 1 ELBOW .. Tube - 5/8 tube x 1/2 FP.T. - 90°
*30 8042815 . 1 ELBOW .. Tube - 5/8 tube x 3/8 FJ>.T. - 45°
*31 8040321 - 1 CONNECTOR .. Tube - 5/8 tube x 3/8 M.P.T.
*32 8449896 2 - ASPIRATOR ASY. .. Generator pit
*32 8473600 - 1 ASPIRATOR ASY. .. Generator pit
8427098,9338177
J3611 12 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3611


BLOWERS AND DRIVES
Single Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mounting .
GP39,SD40X,SD50,SD50S and SDP40F Locomotives

PLATE E3611-11
Ref. Part Number
No. Number Required Description
1 .... A - . . BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - GP39-2 - See Page 14
2 ---. - B - - BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - GP39-2,GP40-2,SDP40F,F40PHR
3 ---- - - C - BLOWER ASY. .. Main generator and traction motor - Includes A.C.
auxiliary alternator - SD40X,SD50S - See Page 14
4 .... - - - D BLOWER ASY. .. Main generator and traction motor - Includes A.C.
auxiliary alternator - SD50 - See Page 14
5 8263653 1 - - - DRIVE ASY. .. Flexible coupling \
6 8484483 - 1 - - DRIVE ASY. .. Flexible coupling > See P.L. 3650
7 9511459 - - 1 1 DRIVE ASY. .. Flexible coupling "
8 9325428 1 - - - GUARD ASY. .. Coupling drive - Formerly 8304198
9 8482723 - 1 - - GUARD ASY. .. Coupling drive
10 8426532 - - 1 1 GUARD ASY. .. Coupling drive
11 179880 4 - - - BOLT .. Guard mounting - 1/2-13 x 7/8 hex. head
*12 179881 - 4 4 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
13 103343 8 8 4 4 WASHER ..Plain -1/2
14 103323 4 4 4 4 WASHER .. Lock - 1/2
15 223450 4 4 4 4 BOLT .. Blower mounting - 3/4-10 x 2 hex. head - Formerly 271611
16 9522508 4 4 4 4 WASHER .. Plain - 3/4 - Formerly 8018580
*17 8140912 4 4 4 4 WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. - Form, applied cols. A,C and D -
Formerly 103326
18 8419981 1 1 1 1 DUCT ..Air - Flexible - Blower to traction motor duct
19 8332267 1 1 1 1 DUCT .. Air - Flexible - Blower to main generator
20 8422526 1 1 1 1 RING .. Clamping - T.M. air duct - Upper - 14-13/16 x 17-3/4
21 8422527 1 1 1 1 RING .. Clamping - T.M. air duct - Lower - 14-13/16 x 20-1/8
22 8426550 2 2 2 2 RING .. Clamping - Gen. air duct - Upper and lower - 10-5/16 x 18-1/16 x 3/16 -
Formerly 8332284 upper ring
23 8433193 1 1 1 1 DUCT .. Traction motor air
24 8433192 1 1 1 1 GASKET .. Air duct flange
25 179840 44 44 44 44 BOLT .. Air duct mounting - 3/8-16 x 1-1/8 hex. head - Formerly 179839
26 103321 44 44 44 44 WASHER ..Lock -3/8
27 102635 44 44 44 44 NUT ..3/8-16 hex.
*28 8116729 As Req. TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
*29 144308 2 2 2 2 NUT .. 5/8 tube
*30 8389626 1 1 1 - SCREEN .. Aspirator
*31 9532827 - - - 1 SCREEN .. Aspirator
•32 9420156 4 4 4 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*33 8354565 1 1 - - ASPIRATOR ASY. .. Generator pit
*34 8473600 - - 1 ] ASPIRATOR ASY. .. Generator pit
8498396,8483871,9511087,9534633
OCTOBER, 1981 13 J3611
Ref. No. 38 Ref. No. 39 Unit
P.L.3705/3707 Wheel .. Blower Exchange "0
w -H
Ref. Part Number Aux. Gen K.W. Blades Part Locomotive
No. Number Required Description Part No. D.C. A.C. Part No. T.M. Gen. Number Application
3
A B C D
8336370 24 8296469 GP35,39,40,SD35
1 8373975 1 - BLOWER ASY. 5553414 10 - 8489213 24 §
8336370 24 GP40P.SDP35 *
2 8373976 1 - - BLOWER ASY. 5512589 18 - 8366397
8489213 24 o
8336370 24 8383957 DD35,A35,SD40,45,F45
3 8373979 1 - - BLOWER ASY. 5553414 10 - 8489204 36
- 8336370 24 8400598 SDP40.45
4 8373980 1 - • - BLOWER ASY. 5512589 18 8489204 36
8336370 24 8400599 FP45 o
5 8400596 1 - - - BLOWER ASY. 3195473 24 8489204 36
8336370 24 <
6 8413643 1 - - BLOWER ASY. 5553414 10 - 8417807 SD39.SDL39
8489210 16
8336370 24 9083685 SDL39
7 9083175 1 - - - BLOWER ASY. 5512589 18 - 8489210 16 03 O
r*
5553414 10
8336370 24 8384798 GP28,38,38AC,SD28 o z
8 8373977 - 1 - - BLOWER ASY. - 8489213 24
8336370 24 SDP28.38
9 8373978 - 1 - - BLOWER ASY. 5512589 18 - 8489213 24 8400597 %
o
8336370 24 8417806 SD38 m
10 8417805 - 1 - - BLOWER ASY. 5553414 10 - 8489210 16 o Z
11 9803169 . _ . BLOWER ASY. 5553414 10 8433136 24 8 8490647 DDA40X.SD45X a
12 9083170 . . . BLOWER ASY. 5512589 18 . 8433136 24 8 9083681 DDA40X,SD45X,F40PH,PH-2
13 9315845 - - - BLOWER ASY. 5553414 10 • 8463121 20 8 9316490 GP39-2,GP40,GP40-2,40P-2
14 9316511 BLOWER ASY. 5512589 18 8463121 20 8 9316512 in
15 9083171 _ „ BLOWER ASY. 3195473 24 . 8449683 34 6 9083682 SDP40F X
16 9083172 " ~ • BLOWER ASY. .. Replaced by 9083173 5512589 18 8449683 34 6 9082375 F40C o
. S D40 ,40-2 ,408-2 ,40T-2 ,4 5 ,
17 9083173 BLOWER ASY. 5512589 18 8449683 34 6 9083683 45-2,45T-2,F40C,F45
18 9083174 _ . „ BLOWER ASY. 5553414 10 . 8449683 34 6 9083684 SD40 ,40-2 ,408-2 ,401-2,45,
45-2.45T-2.F45
19 9508068 . _ „ BLOWER ASY. 4979844 . 18 8463121 20 8 9514735 GP39X,40-2,40X,50
20 9508069 _ _ . BLOWER ASY. 4979844 . 18 8449683 34 6 9518516 SD40-2,40B-2,40T-2,45-2 o
21 9508070 . . . BLOWER ASY. 9479844 . 18 8433136 24 8 9527371 F40PH.F40PH-2 o
22 9501464 . . BLOWER ASY. 5512589 18 . 9501340 36 12 SD40-2SS
23 9521036 . . BLOWER ASY. 2802131 18 - 8449683 34 6 SD40-2
_ 3195473 24 . 8463121 20 8 GP39-2 o
O 24 9527370 . . BLOWER ASY. m
00 25 9531955 . . _ BLOWER ASY. 2802920 . 18 8463121 20 8 GP39-2.GP50
>
26 9531956 . BLOWER ASY. 2802920 . 18 9501340 36 12 SD40X.SD50.SD50S
27 9511400 BLOWER ASY. 4979844 18 9501340 36 12 9520148 SD40X
O

00
z
r
Ref. No. 38 Ref. No. 39 Unit
P.L. 3705/3707 Wheel.. Blower Exchange
Ref. Part Number Aux. Gen. ICW7 Part Locomotive
No. Number Required Description Part No. D.C. AT: Part No. T.M. Gen. Number Application
tt A B C D
o 28 9315682 BLOWER ASY. 5553414 10 9315681 24 6
29 9536544 BLOWER ASY. 5512589 18 9315681 24 6 GP15-1
30 9527372 BLOWER ASY. 4979844 18 9315681 24 6 *
•-O 31 8460481 BLOWER ASY. 5553414 10 8460480 24 24 GP38.SD38 o
c 32 9083177 BLOWER ASY. 5553414 10 8433136 24 8 8495076 SD38AC.SD38-2
33 9083176 BLOWER ASY. 5512589 18 8433136 24 8 9083686
34 9316507 BLOWER ASY. 5553414 10 8463121 20 8 9316508
35 9316509 BLOWER ASY. 5512589 18 8463121 20 8 9316510 }GP38AC,GP38-2
00 9508066 I GP38-2.GP38AC o
36 9508071 BLOWER ASY. 4979844 18 8463121 20
37 9508067 BLOWER ASY. 4979844 18 8433136 24 SD38-2 <

The following compoennts - Reference numbers 38 thru 86 are applicable to one (I) Blower Assembly only.
GENERATOR ASY... Auxiliary - See O
38 1 1 1I 1
Chart above z
39 As Required WHEEL .. Traction motor and/or main 67
generator blower - See chart above 68
40 8280665 8 8 NUT .. Lock - Fan hub - 3/8-24 spline o
271560 BOLT .. Blower wheel and cplg. flange - 69 38 m
41
Z
5/8-11 x 1-3/4 hex. head
42 103325 WASHER ..Lock-5/8
43 8117627 WASHER .. Flange - 21/32 I.D. x
2-5/8 O.D. x 5/16 thick
44 8304347 BRACKET .. Aux. gen. and blwr. mtg. \
44 8340717 BRACKET .. Aux. gen. and blwr. mtg. I Left I
44 8422487 BRACKET.. Aux. gen. and blwr. mtg. I Side o
44 8448610 BRACKET .. Aux. gen. and blwr. mtg. 7
45 8304173 BRACKET .. Aux. gen. and blwr. mtg. \
45 8304718 BRACKET .. Aux. gen. and blwr. mtg. I Right
45 8422404 BRACKET .. Aux. gen. and blwr. mtg. / Side
45 8448611 BRACKET .. Aux. gen. and blwr. mtg. 1 o
46 271612 BOLT .. Bracket to aux. gen. - 45 O
3/4-10 x 2-1/4 hex. head
47 271609 BOLT .. Bracket to blower -
3/4-10 x 1-3/4 hex. head
48 103326 10 10 10 WASHER .. Lock - 3/4 r
49 8332282 HOUSING .. Blower - Main gen. 2
49 8340818 HOUSING .. Blower - Main gen. 39 o
w 50 8332297 HOUSING .. Blower - Traction motor 44
51 9320409 HOUSING .. Blower - Main gen. and T.M. o
51 9320410 HOUSING .. Blower - Main gen. and T.M. COLUMNS A a n d B z
PLATE F3611-12
Ref. Part Number
No. Number Requked Description
w
OS
A B C D Z
.... o
1 1 1 1 BLOWER ASY. .. See Pages 14 and 15
52 8303106 4 4 4 4 PAD .. Tapping - Blower housing - Upper Os
right, upper left, lower right, lower left - RQ
Pad not applicable to lower left, upper ~\ rn ,-52 ^72 ,-43
and lower right for ref. nos. 3,4,5 and 31 \ j_—— . \ f / S

yf fe^
'rifr^ y/ -T-
53 8332283 1 - - - PAD .. Tapping - Blower housing lower 74j__ \ |
left - Appl. to ref. nos. 3 ,4 and 5 - ^fifl A
Previously applied to ref. nos. 1 ,2,6 and 7 oo^l
*54 8303107 1 . . 1 PAD .. Tapping - Blower housing - Upper V. — ^ ——— ' f \^

\ i \-jufa
right - Appl. to ref. nos. 3,4,5 and 31 - 39 — _ ~^—— i o
Previously applied to ref. nos. 1,2,6 thru 10 ^ L/ ' / A~3

i b <
*55 8448946 . . 1 PAD .. Tapping - Blower housing - Lower Y
.

70 -""" _ _—i- ^JJJJ pww. 4


*56 8448945 - - • 1
right - Appl. to ref. no. 3 1
PAD .. Tapping - Blower housing - Lower 4 1 _. _-——-
^\7
— v"\— " rl~-r
v_____ ) > ^ 14
o
left - Appl. to ref. no. 3 1 42-1 ~-~ ' ""^^ ^-^—5' z
57 8423227 _ _ A.R. SHIM .. Blower to bracket - 20 ga. fl4
58 8423228 - A.R. SHIM .. Blower to bracket - 24 ga. QJ-]——•* ~ ° ^^^'^^--'-fi
59 8303064 1 1 - - RING ..Tapping -Gen. blower hsg. 1 "" "~""~ ^ -"C~~~~~~~~~"^
. . 52 o
60 8303061 1 1 RING .. Ak intake - Gen. blower —- — -—— -——— . •———— :=>
o\ 61 8413160 7 - - . PAD .. Blower housing support 57~i___
e-— ' """""""' ~" ^^^—-~^~~~~~~~~
T^—"~ !'"^"~- f^ m

61
*62
8332291
8338678
-
1
6
-
- -
- .
PAD .. Blower housing support
GUARD .. Screen - Gen. blower
58
51 — —
-—— -—— •— — —
- x. ^^^-"4<
\±*^^'^
z

63 8406502 2 - - . ROD .. Guard - Blower intake >>. ^^^


*64 8340948 - 1 - - GUARD .. Screen - Side Vv 1 ,
. . . «•
*65 8340976 1 GUARD .. Screen - Top J ———\
*66 8341017 . 1 . . GUARD .. Screen - Bottom ^ *
67 8332615 1 1 . . RING .. Flanged - Air intake o
68 8303060 1 1 . . RING .. Ak intake - T.M. blower COLUMNS C and D
68 8432490 . . 1 1 RING .. Ak intake - T.M. duct side
68 8443318 . . . 1 RING .. Ak intake - T.M. duct side - PLATE E3611-13
Appl. to ref. nos. 28,29 and 30
69 8303063 1 1 1 1 RING .. Tapping - T.M. blower hsg. n
70 8332587 1 1 1 1 SCREEN .. Air intake
71 8422294 . . 1 1 RING .. Ak intake - Alternator ak o
duct side • Welded to blower hsg.
72 8423565 - - 1 1 SCREEN .. Ak intake - Alternator
ak duct side - Welded to ak intake
ring
73 8082956 1 1 1 1 FLANGE .. Coupling - Auxiliary gen. drive
*74 179835 12 12 4 4 BOLT .. Ak intake ring - 3/8-16 x 5/8 hex. hd.
so *75 103321 12 12 4 4 WASHER .. Lock - 3/8 0
00 z
76 179883 7 6 - - BOLT .. Pad to blower support - 1/2-13 x
1-1/4 hex. head
Ref. Part Number
No. Number Required Description
A B C D
.... 1 1 1 1 BLOWER ASY... See Page 14
77 8137718 7 6 . . WASHER .. Lock -1/2
78 102637 7 6 . . NUT.. 1/2-13 hex.
79 9419647 3 - - - SCREW .. Tapping - Screen guard -
5/16-18x1/2 hex. head
*79 9420156 - 8 - - SCREW .. Tapping - Screen guard -
1/4-20 x 1/2 hex. head
*80 179837 „ 1 . . BOLT .. Screen guard - 3/8-16 x 3/4 hex. head
*81 103321 . 1 . . WASHER .. Lock - 3/8
82 429003 8 8 . . BOLT .. Wheel mounting - 3/8-24 x 1-1/8 hex. hd.
83 8020764 8 8 . . WASHER .. Plain - 3/8
84 179838 8 8 8 8 BOLT .. Screen to tapping ring - 3/8-16 x 7/8 hex. hd.
85 103321 8 8 8 8 WASHER .. Lock - 3/8
*86 457008 2 2 - - PIN .. Spring - Bracket locating - 3/16 x 1-1/2 in. Ig. w
s O
Z

o
m
Z

o
-t
o

o
o

•zo
O
Z
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. J3650


FLEXIBLE COUPLING DRIVE ASSEMBLY
Engine to Auxiliary Generator Drive Assembly

GPI 5-1 ,GP18 ,GP20,GP28 ,GP30,GP35 ,GP38 ,GP38 AC,GP38-2,GP39 ,GP39-2 ,GP39X,
GP40,GP40P,GP40-2 ,GP40P-2 ,GP50 JDD35 J)DA35 ,DDA40X,SD18,SD28 ,SD35 ,SD38,
SD38AC,SD38-2,SD39,SDL39,SD40,SD40-2,SD40-2SS,SD40T-2,SD45,SD45-2,SD45X,SD45T-2,
SDP28,SDP35,SDP38,SDP40,SDP40F,SDP45,F40C;F40PH,F45 and FP45 Locomotives

Ref. No. 1
PLATE A3650-1

Ref. Part No. Ref. No. 3 - Shaft Locomotive


No. Number Req. Description Part No. Length Application
LOCOMOTIVES WITH D.C. AUXILIARY GENERATOR
1 8082348 1 DRIVE ASY. .. Flexible coupling 8184471 5.875 GPI 8
1 8179815 1 DRIVE ASY. .. Flexible coupling 8184473 11.437 GP15-1,GP28,GP38,GP38AC,
GP38-2,SD18,SD28,SD38,-
SD38AC,SD38-2,SDP28,SDP38
1 8273769 1 DRIVE ASY. .. Flexible coupling 8273768 11.687 GP20
1 8484483 1 DRIVE ASY. .. Flexible coupling 8484484 15.500 GP39-2,GP40-2,SDP40F
1 8400902 1 DRIVE ASY. .. Flexible coupling 8400914 17.175 FP45
1 8263653 1 DRIVE ASY. .. Flexible coupling 8263652 17.250 GP30,GP35,GP39,GP39-2,GP39X,
GP40,GP40P,GP40-2 ,GP40P-2 ,
GP50,DD35,DDA35,SD35,SD39,
SDL39,SD40,SD40-2,SD40B-2,
SD40T-2,SDP35,SDP40,F40C,
F40PH
1 8365007 1 DRIVE ASY. .. Flexible coupling 8365012 18.938 SD45,SD45-2,SD45T-2,SDP45,
F45
1 8426510 1 DRIVE ASY. .. Flexible coupling 8426509 21.969 DDA40X,SD40-2SS
1 8432314 1 DRIVE ASY. .. Flexible coupling 8432313 31.656 SD45X
2 8195996 2 COUPLING ASY. .. Flexible - Replaces 8098541
3 .... 1 SHAFT .. Flanged drive - See chart above
4 181465 8 BOLT .. Coupling to shaft - 9/16 - 18 x 3-1/2 hex. head
5 9416519 8 NUT .. Lock - 9/16 - 18
+* 6 8082956 1 FLANGE .. Coupling - Auxiliary generator drive
+* 7 271560 2 BOLT .. Flange - 5/8 - 1 1 x 1-3/4 hex. head
+* 8 103325 2 WASHER .. Lock - 5/8
+* 9 8117627 2 WASHER .. Plain - 21/32 I.D. x 2-5/8 O.D. x 5/16 in. thick

OCTOBER, 1981 J3650


E I E C T RO - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. J3650


FLEXIBLE COUPLING DRIVE ASSEMBLY
Engine to Auxiliary Alternator Drive Assembly
GP15-l,GP38-2,GP39-2,GP40-2,GP40X,GP50,SD38-2,SD40-2,
SD40B-2,SD40T-2,SD40X,SD45-2,SD50,SD50S,F40PH and F40PH-2 Locomotives

Ref. No. 1
PLATE A3650-2
Ref. Part No. Ref. No. 3 - Shaft Locomotive
No. Number Req. Description Part No. Length Application
LOCOMOTIVES WITH AUXILIARY
A.C. ALTERNATOR
1 8253885 1 DRIVE ASY . .. Flexible coupling 8253884 9.870 GP15-l,GP38-2,SD38-2
1 8476945 1 DRIVE ASY . .. Flexible coupling 8476944 15.625 GP39-2,GP40-2,GP40X,GP50,
SD40-2 ,SD40B-2 ,SD40T-2 ,
F40PH,F40PH-2
1 8486494 1 DRIVE ASY . .. Flexible coupling 8486493 17.406 SD45-2
1 9511459 1 DRIVE ASY . .. Flexible coupling 9511458 20.469 SD40X,SD50,SD50S
2 8195996 2 COUPLING ASY... Flexible - Replaces 8098541
3 .... 1 SHAFT .. Flange drive - See chart above
4 181465 8 BOLT .. Coupling to shaft - 9/16 -18 x 3-1/2 hex. head
5 9416519 8 NUT.. Lock-9/16-18 hex.
+* 6 8082956 1 FLANGE .. Coupling - Auxiliary generator drive
+* 7 271560 2 BOLT .. Flange - 5/8 -11 x 1-3/4 hex. head
+* 8 103325 2 WASHER .. Lock - 5/8
+* 9 8117627 2 WASHER .. Plain - 21/32 I.D. x 2-5/8 O.D. x 5/16 in. thick

J3650 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O t S C O R P O R A T I O N

Parts List No. G3705


D. C. AUXILIARY GENERATOR
GP15-1 GP18,GP20,GP28,GP30,GP35,GP38,GP38AC,GP38-2,GP39,GP39-2,
GP40,GP40P,GP40-2,GP40P-2,DD35,DDA35,DDA40X,SD18,SD28,SD35,SD38,SD38AC,
SD38-2SD39,SDL39,SD40,SD40-2,SD40-2SS,SD40T-2,SD45,SD45-2,SD45X,SD45T-2,SDP28,
SDP35,SDP38,SDP40,SDP40F,SDP45,F40C,F40PH)F40PH-2,F45 and FP45 Locomotives

AUXILIARY GENERATOR REFERENCE LIST

Unit Replaced
Part Exchange KW By Part Page Locomotive
Number Number Rating Model Number No. Application

5385448 8122686 10 A7159-A4, 5553414 2 GP18,GP20,GP28,GP30,GP35,GP38,


A7159-M2 GP40 J)D35 JDDA35 ,SD 1 8,SD28,
SD35,SD38,SD40,SD45

5553414 8405875 10 A7159-A5 2 GP15-1,GP38,GP38AC,GP38-2,GP39,


6A-7159 GP39-2 ,GP40,GP40-2 ,SD38 ,SD38 AC ,
SD38-2 ,SD39,SDL39,SD40,SD40-2 ,
SD40T-2 ,SD45 ,SD45-2 ,SD45X,
SD45T-2.F45

4954706 . . . . 10 A7159-M4 . . . . 2 GP38-2

5512589
2802131 - - - - 18 4A-8102M1 9096991 8 SD40-2

5512589 8122750 18 A8102-A2, 8 GP15-l,GP38-2,GP39-2,GP40P,GP40-2,


A8102-A3 GP40P-2,DDA40X,SD38-2,SDL39,
4A8102 SD40-2,SD40-2SS,SD40T-2,SD45-2,
SD45X,SD45T-2 ,SDP28 ,SDP35 ,SDP38 ,
SDP40,SDP45,F40C,F40PH,F40PH-2

3195473 8490441 24 A8145, . . . 12 GP39-2,GP40-2,SDP40F,FP45,F40PH


2A-8145
2A-8145-M1

OCTOBER, 1981 G3705


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR
10 KW Auxiliary Generator
GP15-l,GP18,GP20,GP28,GP30,GP35,GP38,GP38AC,GP38-2,GP39,GP39-2,GP40,GP40-2,
DD35,DDA35,DDA40X,SD18,SD28,SD35,SD38,SD38AC,SD38-2ySD39,SDL39,
SD40,SD40-2,SD40T-2,SD45,SD45-2,SD45X,SD45T-2 and F45 Locomotives

Ref. No. 1
PLATE D3705-1
Ref. Part Number
No. Number Required Description
A B C D
1 5385448 1 - - - GENERATOR ASY. .. Auxiliary -Model A7 159 -A4 ,A7159 -M2
1 5553414 . 1 - . GENERATOR ASY. .. Auxiliary - Model A7159-A5
1 5553414 . . 1 . GENERATOR ASY. .. Auxiliary - Model 6A-7159
* 1 4954706 . . 1 GENERATOR ASY. .. Auxiliary -Model A7159-M4
2 . . . . 1 1 1 1 ARMATURE ASY. .. Auxiliary generator - See Page 5
3 3181141 2 2 2 2 KEY .. Armature shaft extension
3 3179022 2 . . . KEY .. Armature shaft extension - A-7159-M2
4 . . . . 1 1 1 1 FRAME ASY. .. Auxiliary generator - Includes coils - See Pg. 3
* 5 5332377 1 1 1 1 PLATE .. Name
* 6 145369 2 2 2 2 SCREW .. Drive - Nameplate - No. 4 x 3/16 round head
7 . . . . 1 1 1 1 FRAME ASSEMBLY .. Comm. end - Includes brush holders - See Page 4
8 5385078 1 1 . 1 FRAME .. Fan end
* 9 4997018 . . 1 . FRAME .. Fan end
9 181712 8 8 8 8 BOLT .. End frame mounting - 1/2-20 x 3-1/4 hex. head
10 9411378 8 8 8 8 WASHER ..Lock -1/2
11 5320523 4 4 4 4 WASHER ..Plain -1/2
12 9419736 8 8 8 8 SCREW .. Bearing housing retaining - 3/8-16 x 1-3/4 hex. socket head
13 453788 8 8 8 8 WASHER .. Lock - 3/8
14 5327751 2 2 2 2 COVER .. Inspection
15 5327750 4 4 4 4 SCREW .. Thumb - Inspection cover
•16 . . . . 8 8 8 8 BRUSH .. Carbon - See Parts List 9136

G3705 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR

Frame and Coil Assembly

PLATE C3705-2
Ref. Part No.
No. Number Req. Description
A B
1 5385449 FRAME ASY. .. Aux. gen. - Model A7159-A4,A7159-M2 . Repl. by 5552497
2 5552497 1 FRAME ASY. .. Aux. gen. -Model A7159-A5,A7159-M4 and 6A-7159 -
Replaces 5385449
3 5387966 1 FRAME ASY. .. Auxiliary generator - Replaced by 5552496
4 5552496 1 FRAME ASY. .. Auxiliary generator - Replaces 5387966
5 5344651 1 1 BOLT .. Eye - Lifting - 5/8-1 1 threads
The following components, Ref. Nos. 6 thru 25 are applicable to Ref. Nos. 1 and 2.
6 5385654 4 COIL ASSEMBLY .. Interpole - Includes pole piece
* 1 5379997 4 SHIM .. Interpole - .017 thick
8 5327728 4 COIL.. Shunt
* 9 5327727 4 POLE.. Shunt coil
10 181702 16 BOLT .. Coil mounting -1/2-20 x 1-3/4 hex. head
11 120384 16 WASHER.. Lock -1/2
12 3177704 1 LEAD ASSEMBLY .. Interpole to interpole - 9-7/32 in. long
13 3177705 2 LEAD ASSEMBLY.. Interpole to interpole - 7-13/32 in. long
14 5398505 1 LEAD ASSEMBLY .. Interpole to shunt coil -13 in. long - No. 12 AWG.
15 5398504 2 LEAD ASSEMBLY .. Interpole to brush-9 in. long-No. 6 AWG.
16 5324357 1 LEAD ASSEMBLY .. A2 -19-7/8 in. long - No. 10 AWG.
17 5398506 1 LEAD ASSEMBLY .. Fl -18-1/2 in. long - No. 12 AWG.
18 180018 8 BOLT ..Connector to interpole -1/4-20 x 5/8 hex. head
19 120380 8 WASHER .. Lock -1/4
20 120375 8 NUT.. 1/4-20 hex.
*21 5397610 5 CONNECTOR .. Cable-.172 ID. x.302 O.D.X 3/8 in. long
*22 5517026 2 SLEEVE .. Insulating - Cable connector - .768 x 3 in. long
*23 1067384 4 SLEEVE.. Insulating-Cable connector-.263x2-1/2 in. long
*24 5515186 1 SLEEVE .. Insulating - Fl cable - .294 x 2-1 /4 in. long
*25 5378992 5 MARKER.. Lead

OCTOBER, 1981 G3705


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR

Commutator End Frame Assembly

17

Ref. No. 1
PLATE B3705-3
Ref. Part No.
No. Number Req. Description
A B C
1 5551985 1 - - FRAME ASY. .. Comm. end - Model A71 59-A4,A71 59-M2 and A71 59-A5 -
Constant pressure brush holder - Replaces 5385495
* 1 5385495 - 1 - FRAME ASY. .. Comm. end - Model A71 59-M4 - Torsion spring brush holder -
Replaced by 5551985
* 1 4997022 - - 1 FRAME ASY. .. Comm. end - Model 6A-7159
* 2 4997017 . . 1 FRAME .. End
3 5385079 1 1 . FRAME .. End
4 5551980 4 . 4 HOLDER ASSEMBLY .. Brush - Constant pressure type - See Page 7
* 5 5387140 - 8 - HOLDER ASSEMBLY .. Brush - Torsion spring type - See Page 7
6 5316998 4 4 4 STUD .. Brush holder
1 5312128 4 4 4 SLEEVE .. Stud insulating
8 5317124 4 4 4 DISC .. Stud insulating
9 1070969 4 4 4 PLUG .. Expansion - Disc retaining
10 5313422 4 4 4 WASHER .. Insulating - 1 .067 ID. x 1-7/8 OX), x 1/16 thick
11 5312127 4 4 4 WASHER .. Insulating - .880 ID. x 1-5/8 OD. x 1/16 thick
12 4942527 4 4 4 WASHER .. Insulating - 5/32 thick - Replaces 5386534
13 5327711 4 4 4 WASHER .. Spring - Brush holder stud
14 5327712 4 4 4 WASHER .. Flat - Brush holder stud - Steel
15 5308407 8 8 8 NUT .. Lock - Brush holder stud - 7/8-14 hex.
16 145507 4 4 4 NUT .. Stamped lock - Brash holder stud - 7/8-14 hex.
17 5386230 1 11 CONNECTOR .. Brush to brash
18 5385493 1 11 LEAD ASSEMBLY ..Al
19 5386232 2 22 BLOCK .. Lead clamp - Small
20 180024 1 11 BOLT .. Block mounting - 1/4-20 x 1-1/4 hex. head
21 120380 1 11 WASHER ..Lock -1/4
22 120392 1 11 WASHER ..Plain -1/4
23 5385490 2 22 BLOCK .. Lead clamp - Large
24 5385491 1 11 PLATE .. Clamp block - Large
25 180085 1 11 BOLT .. Plate and block mounting - 5/16-18 x 1-3/4 hex. head
26 180091 1 11 BOLT .. Plate and block mounting - 5/16-18 x 2-l/2hex. head
27 120214 2 2 1 WASHER.. Lock -5/1 6

G3705 OCTOBER, 1981


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705

D.C. AUXILIARY GENERATOR


Armature Assembly
PLATE E37054
Ref. Part No.
No. Number Req. Description
A B
/ 1 5532613 1 ARMATURE ASY. .. Auxiliary generator - Model A7159-A4,A7159-A5,A7159-M2 -
Replaces 3 18 1234
1 4996999 1 ARMATURE ASY. .. Auxiliary generator - Model 6A-7159
/ Refer to M.I. 9624 for conversion to Model 6A-7159 armature and improved bearing arrangement.
2 3169100 1 1 COMMUTATOR ASY... Armature - Includes spider and steel "V" ring
3 5552498 1 - SHAFT .. Armature - Replaces 3181207
3 4996996 - 1 SHAFT.. Armature
4 1078935 1 - KEY .. Shaft to core
4 1078949 - 1 KEY .. Shaft to core
5 5367138 AR AR WEIGHT .. Balance - Commutator end - 3/32 in. thick with countersunk holes
6 5387208 AR AR WEIGHT .. Balance - Commutator end - 3/32 in. thick - Holes not countersunk
7 5387209 AR AR WEIGHT .. Balance - Commutator end -1/32 in. thick
8 123854 AR AR SCREW .. Weight mounting - For weight thickness 7/32 inch maximum, 3/32 inch
minimum -10 - 24 x 1/2 flat head
9 120620 AR AR SCREW .. Weight mounting - For weight thickness 3/8 inch maximum, 1/4 inch
minimum -10 - 24 x 3/4 flat head
10 5327776 1 1 FAN .. Armature
11 5327775 6 6 STUD .. Fan mounting - 3/8 -16 x 1-3/16 x 3/8 - 24 x 1-3/4 x 4 - Hardened
12 9418856 6 6 NUT .. Fan mounting stud - 3/8 - 24 hex.
13 453788 6 6 WASHER .. Lock - 3/8 - Formerly 120382
14 5367164 AR AR WEIGHT .. Balance - Fan -1/32 in. thick
15 5367220 AR AR WEIGHT .. Balance - Fan -1/8 in. thick
16 181568 AR AR BOLT .. Weight mounting -1/4 - 28 x 1 hex. head
17 453294 AR AR WASHER .. Lock -1/4 - Formerly 120380
18 1074232 AR AR NUT .. Lock - Weight mounting bolt -1/4 - 28 hex.
19 3181202 1 _ COVER .. Bearing housing - Commutator end
20 3181201 1 . COVER .. Bearing housing - Fan end
21 5312229 2 2 GASKET .. Cover to housing and end frame to housing
22 9413220 2 . SCREW .. Cover to housing -1/4 - 20 x 1 fil. head - Formerly 132273
23 3181232 2 - COLLAR.. Bearing
*23 3179020 2 - COLLAR .. Bearing - Model A-7159-M2
*24 8305894 AR - SEALANT .. Collar -1/3 oz.
*25 2800420 . 2 SEAL .. End frame to shaft - Comm. end and fan end
26 907786 2 - BEARING .. Ball - Armature shaft
26 9411610 2 - BEARING .. Ball - Armature shaft
26 908275 . 2 BEARING .. Ball - Armature shaft
27 5312203 2 - SPACER .. Bearing
28 4979589 1 _ HOUSING .. Bearing - Commutator end - Replaces 3181206,4979597
29 4979588 1 . HOUSING .. Bearing - Fan end - Replaces 3181205, 4979596
30 4979817 . 2 HOUSING .. Bearing - Commutator end and fan end
*31 9327352 AR AR GREASE .. Bearing - 35 Ib. can
*32 8259841 1 1 KIT .. Rewind - See P.L. 9135

OCTOBER, 1981 G3705


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR

Ref. No. 1
COLUMN A
PREVIOUS DESIGN

Ref. No. 1
COLUMN B
CURRENT DESIGN
PLATE E3705-*

G3705 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR
Brush Holder Assembly

Ref. No. 1 Ref. No. 2


PLATE C3705-5
Ref. Part N 0.
No. Number Req- Description
A B
1 5551980 1 HOLDER ASSEMBLY .. Brush - Constant pressure type
2 5387140 - 1 HOLDER ASSEMBLY .. Brush - Torsion spring type
3 5551981 2 _ CLIP ASSEMBLY .. Spring
4 5386547 - 1 ARM .. Brush
5 5386548 - PIN .. Brush arm
6 5310593 . SPRING .. Brush arm
* 7 188736 - PIN .. Cotter - 1/16 x 3/4 in. long
8 9415097 1 SCREW .. Brush lead to brush holder - 10-32 x 1/2 slotted hex. - Repl. 5396361
9 120217 1 WASHER ..Lock -No. 10
10 042663 1 1 WASHER .. Plain - .196 1.D. x 7/16 O.D.
11 182927 1 . SCREW .. Set - Brush holder mounting - 5/16-18 x 1 sq. head
12 124824 1 - NUT.. 5/16-18 hex.
13 182929 - 1 SCREW .. Set - Brush holder mounting - 3/8-16 x 1-1/4 sq. head
14 124829 - 1 NUT.. 3/8-1 6 hex.
15 120382 - 1 WASHER .. Lock - 3/8
/ 16 .... 2 1 BRUSH .. Carbon - See P.L. 91 36

{Brushes must not be intermixed in one machine.

OCTOBER, 1981 G3705


E l E C T I O - M O T I V E D I V I S I O N G E N E I A l M O T O R S C O R P O R A T I O N

P.L. No. G3705

D.C. AUXILIARY GENERATOR


18 KW Auxiliary Generator
GP15-1,GP38-2,GP39-2,GP40P,GP40-2,GP40P-2,DDA40X,SD38,SD38-2,SDL39,
SD40-2 ,SD40-2SS,SD40T-2 ,SD45 -2 ,SD45X,SD45T-2,SDP28 ,SDP35 ,SDP38 ,SDP40,SDP45,
21 F40C.F40PH and F40PH-2 Locomotives ^_f 8
J

Ref. No. 1
PLATE D3705-6
Ref. Part Number
No. Number Required Description
A B C
1 2802131 1 GEN. ASY. .. Aux. - Model 4A-8102 Ml - Replaced by 5512589 and 9096991
* 1 5512589 1 - - GENERATOR ASSEMBLY .. Auxiliary - Model 4A-8102
1 5512589 - 1 - GENERATOR ASSEMBLY .. Auxiliary - Model A8102-A3
1 5512589 - - 1 GENERATOR ASSEMBLY .. Auxiliary - Model A8102-A2
* 2 4996691 1 . . ARMATURE ASY. .. Auxiliary generator - See Page 11
2 5384439 - 1 1 ARMATURE ASY. .. Auxiliary generator - See Page 11
3 3181141 2 2 2 KEY .. Shaft extension
4 5337317 1 1 1 FRAME ASY. ..Auxiliary generator -Includes coils -See Page 9
* 5 5332377 1 1 1 PLATE .. Name
* 6 145369 2 2 2 SCREW .. Drive - Name plate - No. 4 x 3/16 round head
7 4996690 1 - - FRAME ASY. .. Commutator end - Includes brush holders - See Page 10
7 5386189 . 1 . FRAME ASY. .. Commutator end - Includes brush holders - See Page 10
7 5333788 - - 1 FRAME ASY. .. Commutator end - Includes brush holders - See Page 10
8 4979813 1 . . FRAME .. Fan end
9 5386188 . 1 . FRAME .. Fan end
*10 5335458 . . 1 FRAME ASSEMBLY.. Fan end
*11 5327756 . . 1 RETAINER .. Felt seal
•12 5324298 . . 1 WASHER .. Seal retainer
*13 1078262 - - 1 PLUG .. Expansion - Seal retainer
14 186679 10 10 10 BOLT .. End frame mounting - 3/8-16 x 1-1/4 hex. head
15 120382 10 10 10 WASHER .. Lock - 3/8
16 5388536 4 4 4 WASHER .. Plain - Commutator end
17 9419736 8 8 8 SCREW .. Bearing cap - 3/8-16 x 1-3/4 hex. socket head
18 453788 8 8 8 WASHER .. Lock - 3/8 - Formerly 120382
19 5335452 1 1 1 COVER .. Commutator end
20 5335450 2 2 2 BOLT .. Cover retaining
21 5335451 1 1 1 NUT .. Wing - Cover retaining
•22 . . . . 8 8 8 BRUSH .. Carbon - See Parts List 9 1 36

G3705 8 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C AUXILIARY GENERATOR
Frame and Coil Assembly

Ref. No. 1
PLATE D3705-7
Ref. Part No.
No. Number Req. Description
1 5337317 1 FRAME ASSEMBLY.. Aux. gen.-Model A8102-A2 A8102-A3 and 4A-8102
2 5335456 1 FRAME ASSEMBLY .. Aux. gen. - Less coils
3 5344651 1 BOLT .. Eye - Lifting - 5/8-11 threads
4 5331025 4 COIL ASSEMBLY .. Interpole - Includes pole piece
5 5335462 4 COIL ASSEMBLY.. Shunt
6 5331058 4 POLE .. Shunt coil
7 180179 16 BOLT .. Coil mounting - 1/2-13 x 1-3/4 hex. head
8 120384 16 WASHER.. Lock - 1/2
9 5339856 8 SHIM .. Interpole coil - 4-5/8 x 3/4 x .017 thick - Steel
10 5305348 4 SHIM .. Interpole coil-4-5/8 x 3/4 x .010 thick-Steel

11 5317701 1 LEAD ASSEMBLY ..A 1


12 5317698 1 LEAD ASSEMBLY.. A2
13 3180143 1 LEAD ASSEMBLY ..Fl
14 3180250 2 CONNECTOR .. Interpole to interpole - Frame side
15 3180251 1 CONNECTOR .. Interpole to interpole - Armature side
16 180018 8 BOLT .. Connector and lead - 1/4-20 x 5/8 hex. head
17 120380 8 WASHER.. Lock - 1/4
18 120375 8 NUT.. 1/4-20 hex.
*19 5337319 1 BLOCK .. Lead clamp - Outer
*20 5337318 1 BLOCK .. Lead clamp - Inner
*21 5314517 1 PLATE .. Lead clamp block
*22 132355 2 SCREW ..Lead block mounting- 5/16-18 x 2 fil. head
*23 120214 2 WASHER .. Lock - 5/16 - Lead clamp screw
*24 5393855 6 BRACKET.. Lead retainer
*25 180077 6 SCREW.. Bracket mounting-5/16-18x3/4 hex. head
*26 120214 6 WASHER .. Lock - 5/16 • Lead bracket screw
27 5317699 1 LEAD ASSEMBLY .. Interpole to shunt
*28 5397610 3 CONNECTOR .. Cable - .172 I.D. x .302 O.D. x 3/8 in. long
*29 1067384 3 SLEEVE .. Insulating - .263 I.D. x 2-3/4 in. long
*30 5397591 1 CONNECTOR .. Cable - No. 6 cable size
*31 038084 1 SLEEVE.. Cable connector

OCTOBER, 1981 G3705


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR
Commutator End Frame Assembly

VIEW A

Ref. No. 1
PLATE C3705-8
Ref. Part No.
No. Number Req. Description
A B C
* 1 4996690 1 „ . FRAME ASSEMBLY .. Comm. end - Model 4A-8102
1 5386189 . 1 . FRAME ASSEMBLY .. Comm. end - Model A8102-A3
* 1 5333788 - - 1 FRAME ASSEMBLY.. Comm. end -Model A8102-A2
* 2 4980959 1 . . FRAME .. End
2 5386187 . 1 . FRAME .. End
* 2 5335460 . . 1 FRAME .. End
* 3 5327756 . . 1 RETAINER .. Felt seal
* 4 5324298 . . 1 WASHER .. Felt seal retainer
* 5 1078262 - - 1 PLUG .. Expansion - Seal retainer
6 5551980 4 4 4 HOLDER ASSEMBLY .. Brush - Constant pressure type - See Page 7
7 1066329 4 4 4 STUD .. Brush holder
8 5312128 4 4 4 SLEEVE .. Stud insulating
9 5317124 4 4 4 DISC .. Stud insulating
10 1070969 4 4 4 PLUG .. Expansion - Disc retaining
11 5313422 4 4 4 WASHER .. Insulating - 1.067 I.D. x 1-7/8 O.D. x 1/16 thick
12 5312127 4 4 4 WASHER .. Insulating - .880 ID. x 1-5/8 OX), x 1/16 thick
13 4942527 4 4 4 WASHER .. Insulating - 5/32 thick - Replaces 5386534
14 5327711 4 4 4 WASHER .. Spring - Brush holder stud
15 5327712 4 4 4 WASHER .. Flat - Brush holder stud
16 5393832 4 4 4 CLIP .. Terminal
17 5308407 8 8 8 NUT .. Lock - Brush holder stud - 7/8-14 hex.
18 145507 4 4 4 NUT .. Stamped lock - Brush holder stud - 7/8-14 hex.

G3705 10 OCTOBER, 1981


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. NO.G3705
D.C. AUXILIARY GENERATOR
Armature Assembly

12

Ref. No. 1
PLATE C3705-9
Ref. Part No.
No. Number Req. Description
A B
/ 1 5384439 1 . ARMATURE ASY. .. Auxiliary gen. - Model A8102-A2 and A8102-A3
* 1 4996691 - 1 ARMATURE ASY. .. Auxiliary gen. - Model 4A-8102
2 5317703 1 1 COMMUTATOR .. Armature
3 5375933 1 . SHAFT .. Armature
* 3 4996680 . 1 SHAFT .. Armature
4 5367138 A.R. A.R. WEIGHT .. Balance - 3/32 in. thick with countersunk holes
5 5387208 A.R. A.R. WEIGHT .. Balance - 3/32 in. thick - Holes not countersunk
6 5387209 A.R. A.R. WEIGHT .. Balance - 1/32 in. thick
7 123854 A.R. A.R. SCREW .. Weight mounting - For weight thickness 7/32 maximum,
3/32 in. minimum - 10-24 x 1/2 flat head
8 120620 A.R. A.R. SCREW .. Weight mounting - For weight thickness 3/8 in. maximum,
1 /4 in. minimum - 1 0-2 x 3/4 flat head
9 5335453 1 1 FAN .. Armature
10 9411928 6 6 BOLT .. Fan mounting - 3/8-16 x 1-1/2 hex. head
11 453788 6 6 WASHER .. Lock - 3/8
12 5393723 A.R. A.R. WEIGHT .. Fan balance
13 4979588 1 > HOUSING .. Bearing - Fan end - Replaces 3181203
14 4979589 1 - HOUSING .. Bearing - Commutator end - Replaces 3181204
»15 4979817 - 2 HOUSING .. Bearing - Fan end and commutator end
16 5312229 2 2 GASKET .. Housing to cover and housing to end frame
17 907786 2 - BEARING .. Ball - Armature shaft
•17 908275 - 2 BEARING ..Ball - Armature shaft
18 5312203 2 . SPACER .. Bearing
19 3181232 1 - COLLAR .. Bearing retaining - Fan end
20 5375932 1 - COLLAR .. Bearing retaining - Commutator end
*21 8305894 A.R. - SEALANT .. Collar - 1/3 oz.
•22 2800420 - 2 SEAL .. End frame to shaft - Comm. end and fan end
•23 9327352 A.R. A.R. GREASE .. Bearing - 35 Ib. can
/ Refer to M.I. 9624 for conversion to Model 4A-8102 armature and improved bearing arrangement.

OCTOBER, 1981 11 G3705


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.G3705
D.C. AUXILIARY GENERATOR

24 KW Auxiliary Generator
GP39-2,GP40-2,SDP40F,FP45 and F40PH Locomotives

Ref. No. 1
PLATE C3705-10
Ref. Part No.
No. Number Req. Description
1 3195473 1 GENERATOR ASSEMBLY .. Auxiliary - 24KW - Model A8145,2A8145,2A-8145-M1
2 . . . . 1 ARMATURE ASSEMBLY .. Generator - See Page 16
3 3181141 2 KEY .. Armature shaft extension
4 3199387 1 FRAME ASSEMBLY .. Generator - Includes coils - See Page 13
*5 5332377 1 PLATE.. Name
* 6 145369 2 SCREW .. Drive - No. 4 x 3/16 round head
7 . . . . 1 FRAME ASSEMBLY .. Commutator end - Includes brush holders -
See Page 14
*8 4979813 1 FRAME .. Fan end - 2A-8145-M1
9 5386188 1 FRAME .. Fan end - A8145, 2A-8145
10 186679 10 BOLT .. End frame - 3/8-16 x 1-1/4 hex. head
11 453788 18 WASHER .. Lock - 3/8 - End frame and bearing cap screw - Formerly 120382
12 5388536 4 WASHER .. Plain - Commutator end
13 9419736 8 SCREW .. Bearing cap - 3/8-16 x 1-3/4 hex. socket head
14 3199420 1 COVER .. Commutator end - Formerly 5399420 }
15 5335450 2 BOLT ..Cover retaining
A8145,2A-8145
16 3199458 1 SCREW .. Wing - Cover mounting - 5/16-18 x 1
17 3199457 1 RING .. Wing screw retaining
*18 5335452 1 COVER .. Commutator end
*19 5335451 1 SCREW .. Wing - Cover mounting } 2A-8145-M1
*20 . . . . 8 BRUSH .. Carbon - See Parts List No. 9136

G370S 12 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR
Frame and Coil Assembly

Ref. No. 1
PLATE C3705-11
Ref. Part No.
No. Number Req. Description
1 3199387 1 FRAME ASSEMBLY.. Includes coils
2 3199380 1 FRAME ASSEMBLY.. Less coils
3 5344651 1 BOLT .. Eye - Lifting
4 3199511 4 COIL ASSEMBLY .. Interpole - Includes pole piece
5 3199517 4 COIL ASSEMBLY.. Shunt
6 3199416 4 POLE ASSEMBLY.. Shunt
7 180179 16 BOLT ..Coil mounting-1/2-13x1-3/4 hex. head
8 120384 16 WASHER .: Lock -1 /2
9 3199413 A.R. SHIM .. Interpole coil - .010 thick
10 3199412 A.R. SHIM .. Interpole coil - .017 thick
11 3199410 1 LEAD ASSEMBLY.. Al
12 3199409 1 LEAD ASSEMBLY.. A2
13 3180143 1 LEAD ASSEMBLY.. Fl
14 5533973 2 CONNECTOR .. Interpole to interpole -11-3/8 in. long
15 5533972 1 CONNECTOR .. Interpole to interpole -10-5/8 in. long
16 180018 8 BOLT .. Connector -1/4-20 x 5/8 hex. head
17 120380 8 WASHER .. Lock - Connector bolt -1/4
18 120375 8 NUT.. Connector bolt-1/4-20 hex.
*19 5337319 1 BLOCK .. Lead clamp - Outer
*20 5337318 1 BLOCK .. Lead clamp - Inner
*21 5314517 1 PLATE .. Lead clamp block
*22 132355 2 SCREW.. Lead clamp mounting-5/16-18x2 fil. head
*23 120214 8 WASHER .. Lock-Lead clamp and bracket screw-5/16
*24 5393855 6 BRACKET.. Lead retainer
*25 180077 6 SCREW ..Bracket mounting-5/16-18x3/4 hex. head
*26 120214 6 WASHER .. Lock - 5/16 - Lead bracket screw
27 3199411 1 LEAD ASSEMBLY .. Interpole to shunt coil
*28 5397610 3 CONNECTOR .. Cable - .172 ID. x .302 OD. x 3/8 long
*29 1067384 3 SLEEVE .. Insulating - .263 ID. x 2-3/4 long
*30 5397591 1 CONNECTOR .. Cable - No. 6 cable size
*31 038084 1 SLEEVE.. Cable connector

OCTOBER, 1981 13 G3705


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR
Commutator End Frame Assembly

VIEW A

PLATE B3705-12
Ref. Part No.
No. Number Req. Description
A B
1 3199360 1 . FRAME ASY. „. Comm. end - Model A8145.2A8145
* 2 4980961 - 1 FRAME ASSEMBLY .. Comm. end - Model 2A8145-M1
3 5386187 1 - FRAME .. End
* 4 4980959 - 1 FRAME .. End
5 3199361 4 4 HOLDER ASSEMBLY .. Brush - See Page 15
6 1066329 4 4 STUD .. Brush holder
7 5312128 4 4 SLEEVE .. Stud insulating
8 5317124 4 4 DISC .. Stud insulating
9 1070969 4 4 PLUG .. Expansion - Disc retaining
10 5313422 4 4 WASHER .. Insulating - 1.067 I.D. x 1-7/8 O.D. x 1/16 thick
11 5312127 4 4 WASHER .. Insulating - .880 1.D. x 1-5/8 O.D. x 1/16 thick
12 4942527 4 4 WASHER .. Insulating - 5/32 thick - Replaces 5386534
13 5327711 4 4 WASHER .. Spring - Brush holder stud
14 5327712 4 4 WASHER .. Flat - Brusher holder stud
IS 5393832 4 4 CLIP .. Terminal
16 5308407 8 8 NUT .. Lock - Brush holder stud - 7/8-14 hex.
17 145507 4 4 NUT .. Stamped lock - Brush holder stud - 7/8-14 hex.
*18 180073 4 BOLT .. Terminal screw - 5/16 - 18 x 1/2 hex. head
*18 9417538 • 4 BOLT .. Terminal screw - 5/16 - 18 x 5/8 hex. head

G3705 14 OCTOBER, 1981


E L E C T K O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705

D.C. AUXILIARY GENERATOR


Brush Holder Assembly

Ref. No. 1
PLATE A3705-13
Ref. Part No.
No. Number Req. Description
1 3199361 1 HOLDER ASY... Brush
2 5386547 2 ARM.. Brush
3 5310593 2 SPRING.. Brush arm
4 5393724 1 PIN.. Spring retainer
5 188736 1 PIN.. Cotter-Spring retainer pin-1/16x3/4 stainless steel
6 3199362 1 BRACKET.. Brush retainer
7 5396361 1 SCREW .. Brush terminal - No. 10 - 32 x 5/8 hex. slotted head
8 120217 1 WASHER.. Lock-No. 10
9 042663 1 WASHER ..Plain-.196 LD.x 7/16 O.D.
10 182929 2 SCREW .. Set - Brush holder mounting - 3 / 8 - 1 6 x 1 - 1 / 4 square head
11 120382 2 WASHER.. Lock - 3/8
12 124829 2 NUT .. Jam - 3/8 -16 hex.
+13 - - - - 2 BRUSH .. Carbon-See P.L. No. 9136

OCTOBER, 1981 15 G3705


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3705


D.C. AUXILIARY GENERATOR
Armature Assembly

PLATE A3705-14
Ref. Part No.
No. Number Req . Description
A B C
/* 1 1 . . ARMATURE ASSEMBLY .. Auxiliary generator - A-8145
f 2 . 1 - ARMATURE ASSEMBLY .. Auxiliary generator - 2A-8145
3 4981035 . - 1 ARMATURE ASSEMBLY .. Auxiliary generator - 2A-8145-M1
4 3199230 1 1 1 COMMUTATOR .. Armature
5 3199233 1 . . SHAFT .. Armature
6 4952794 . 1 . SHAFT .. Armature
7 4980962 . - 1 SHAFT .. Armature
8 5367138 A.R. WEIGHT .. Balance - 3/32 thick with countersunk holes
9 5387208 A.R. WEIGHT .. Balance - 3/32 thick - Holes not countersunk
10 5387209 A.R. WEIGHT .. Balance - 1/32 thick
11 123854 A.R. SCREW .. Weight mounting - For weight thickness 3/8 in. maximum
1/4 minimum - 10-24 x 3/4 flat head
12 120620 A.R. SCREW .. Weight mounting - For weight thickness 3/8 in. maximum
1/4 minimum - 10-24 x 3/4 flat head
13 5335453 1 1 1 FAN .. Armature
14 9411928 6 6 6 BOLT .. Fan mounting - 3/8-16 x 1-1/2 hex. head
15 453788 6 6 6 WASHER .. Lock - 3/8
16 5393723 A.R. WEIGHT .. Balance - Fan
17 4979588 1 1 _ HOUSING .. Bearing - Comm. end A-8145 - Fan end 2A-8145 - Repl. 3181203
*18 3199455 1 - - HOUSING .. Bearing - Fan end
19 4979589 - 1 - HOUSING .. Bearing - Commutator end - Replaces 3181204
*20 4979817 - - 2 HOUSING .. Bearing
21 5312229 2 2 2 GASKET .. Bearing housing to cover
22 907786 1 2 ,
BEARING .. Ball - Comm. end only A-8145 - Both ends 2A-8145
*23 7451679 1 . . BEARING .. Roller - Fan end
24 908275 - - 2 BEARING .. Ball - Formerly 2940515
*25 4387273 1 - - SPACER .. Bearing - Fan end
*26 5312203 - 1 - SPACER .. Bearing - Fan end
27 5375932 1 1 - COLLAR .. Bearing retainer - Commutator end
28 3181232 1 1 - COLLAR .. Bearing retainer - Fan end
*29 2800420 - - 2 SEAL .. End frame to shaft - Comm. end and fan end - Replaces 4979845
and 4979594
*30 8305894 A.R. .SEALANT.. Collar -l/3oz.
*31 9327352 A.R. GREASE .. Bearing - 35 Ib. can
/ Armature assembly is no longer available. Refer to M.I. 9624 for conversion to 2A-8145-M1 armature and
bearing arrangement.
G3705 16 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. C3707


A. C. AUXILIARY ALTERNATOR
18 KW Auxiliary Alternator
GPI 5-1 ,GP38-2 ,GP39-2 ,GP39X,GP40-2 ,GP40X,GP50 ,DDA40X,SD38,SD38-2,
SD40-2,SD40T-2,SD40X,SD45-2,SD50,SD50S,F40PH and F40PH-2 Locomotives
PLATE C3707-1
AUXILIARY GENERATOR REFERENCE LIST
Unit Replaced
Part Exchange By Part Locomotive
Number Number Model Number Application
4967855 A-8147 4979844 DDA40X
4979844 A-8147M1 GP38-2,SD40-2,SD45-2
4979844 9085333 2A-8147 GP15-1,GP38-2,GP39X,GP40-2,GP40X,GP50,
SD38,SD38-2,SD40-2,SD40T-2,SD40X,
SD50,SD50S,F40PH,F40PH-2
2802920 9533149 3A-8147 GP38-2,GP39-2,GP39X,GP40-2,GP50,SD40-2,
SD45-2,SD50,SD50S,F40PH-2

Ref. Part Number


No. Number Required Description
A B C D
* 1 2802920 1 . . . ALTERNATOR ASY. .. Auxiliary - Model 3A-8147
* 1 4979844 - 1 - - ALTERNATOR ASY. .. Auxiliary - Model 2A-8147
1 4979844 - - 1 - ALTERNATOR ASY. .. Auxiliary - Model A-8147M1
* 1 4967855 - - - 1 ALTERNATOR ASY. .. Auxiliary - Model A-8147
* 2 2802800 1 _ _ _ FRAME .. Stator
* 2 4987435 - 1 - - FRAME .. Stator - Replaced by 2802800
2 4972182 . . 1 1 FRAME .. Stator
* 3 2802919 1 . . . STATOR ASY. .. Alternator - Includes coils
3 4972187 . 1 1 1 STATOR ASY. .. Alternator - Includes coils
4 5391523 4 4 4 4 PIN .. Frame to stator
5 5344653 1 1 1 1 BOLT .. Eye - Lifting
6 4966080 1 1 1 1 FIELD ASY. .. Exciter
7 9419419 4 4 4 4 BOLT .. Field to frame - 3/8-16 x 2 hex. head
8 453788 4 4 4 4 WASHER .. Lock - 3/8
9 .... 1 1 1 1 ARMATURE AND FIELD ASY. .. Rotating - See Page 4
10 3181141 2 2 2 2 KEY .. Shaft extension
11 4979813 1 1 1 - FRAME .. End - Fan end
*11 5386188 - - - 1 FRAME .. End - Fan end
*12 4987418 1 1 _ _ FRAME .. End - Exciter end
12 4979813 . . 1 - FRAME .. End - Exciter end - Formerly 4979835
*12 5386188 - - . 1 FRAME .. End - Exciter end
13 9411392 10 10 10 10 BOLT .. End frame to stator frame - 3/8-16 x 1-1/4 hex. head
14 453788 10 10 10 10 WASHER .. Lock - 3/8
15 2800420 2 2 2 - SEAL .. End frame to shaft - Fan end and exciter end - Replaces 4979549
and 4979845
•16 3181232 - - - 1 COLLAR .. Bearing retaining - Fan end (Part of rotor)
*17 5375932 - - - 1 COLLAR .. Bearing retaining - Exciter end (Part of rotor)
18 5312229 2 2 2 2 GASKET .. Bearing housing to end frame
19 9419736 8 8 8 8 SCREW .. End frame to bearing housing - 3/8-16 x 1-3/4 hex. socket head
20 453788 8 8 8 8 WASHER .. Lock - 3/8

OCTOBER, 1981 C3707


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C3707


A.C. AUXILIARY ALTERNATOR
Ref. Part Number
No. Number Required Description
A B C D
2802920 1 _ „ _ ALTERNATOR ASY. .. Aux. -Model 3A-8147
4979844 . 1 . . ALTERNATOR ASY. .. Aux. -Model 2A-8147
4979844 . . 1 . ALTERNATOR ASY. .. Aux. -Model A-8147-M1
4967855 - - - 1 ALTERNATOR ASY. .. Aux. - Model A-8147
21 4979817 2 2 1 _ HOUSING .. Bearing - Fan end Col. C, both ends Col's A and B
22 4979589 - - 1 1 HOUSING .. Bearing - Exciter end - Replaces 4966148 and 4996660
*23 4979588 - - - 1 HOUSING .. Bearing - Fan end - Replaces 4966147
24 908275 2 2 2 . BEARING .. Ball
24 907786 - - - 2 BEARING .. Ball
25 4972188 1 1 1 1 PLATE .. Cable clamp block
26 4972189 1 1 1 1 BLOCK .. Cable clamp
*27 9413506 2 2 - - BOLT .. Clamp block - 5/16-18 x 1-3/4 hex. head
27 180085 - - 2 2 BOLT .. Clamp block - 5/16-18 x 1-3/4 hex. head
28 5550253 2 2 2 2 NUT ..Lock -5/16-18 hex.
29 4966277 1 1 1 1 LEAD ASY. .. Exciter field - "F+ and F-"
30 5397611 2 2 2 2 CONNECTOR .. Exciter field leads
31 1067379 2 2 2 2 SLEEVE .. Insulating
*32 4997094 1 1 . . BAND .. Cover - Fan end - Fromerly 4979890
32 4979890 . . 1 . BAND .. Cover - Fan end
*32 4944033 . . . 1 BAND .. Cover - Fan end
•33 9419787 3 3 . . BOLT .. Cover band - 5/16-18 x 3/4 hex. head - Fromerly 9417293
33 9417293 - - 1 1 BOLT .. Cover band - 3/8-16 x 1-3/4 hex. head
*34 453467 3 3 - - WASHER .. Lock - 5/16 - Formerly 453788
34 453788 - - 1 1 WASHER .. Lock - 3/8
35 9411382 - - 1 1 NUT .. 3/8-16 hex.
•36 2800703 1 1 _ m
PLATE .. Name
*36 5329408 . - 1 1 PLATE .. Name
*37 145369 4 4 4 4 SCREW .. Name plate - No. 4 drive
*38 9327352 As Req. GREASE .. Bearing - 35 Ib. can

C3707 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C3707


A.C. AUXILIARY ALTERNATOR

29

Ref. No. 1
PLATE C3707-1

OCTOBER, 1981 C3707


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C3707


A. C. AUXILIARY ALTERNATOR
Rotating Field and Armature Assembly
PLATE C3707-2
Ref. Part Number
No. Number Required Description
A . . . ARMATURE AND FIELD ASY. .. Rotating -Model 3 A-8 147
. B . . ARAMTURE AND FIELD ASY. .. Rotating - Model 2 A-8 147
. . C . ARMATURE AND FIELD ASY. .. Rotating -Mo del A-8 147M1
- - - D ARMATURE AND FIELD ASY. .. Rotating -Model A-8147
1 2802930 1 _ _ . ARMATURE ASY. .. Rotating - Includes field
* 1 4997056 . 1 1 1 ARMATURE ASY. .. Rotating - Includes field
2 4966048 1 1 1 1 FIELD ASY. .. Rotating - Includes shaft - Less armature
3 4966046 1 1 1 1 FIELD ASY. .. Rotating
4 4965889 1 1 1 1 SHAFT .. Armature and field - Replaces 4965896
5 4943541 1 1 1 1 KEY .. Shaft
6 5391622 8 8 8 8 STUD .. Field and weight - 1/4-20 x 10-3/8 in. long
7 3170708 As Req. WEIGHT .. Balance - Field - 1/32 in. thick
7 3170709 As Req. WEIGHT .. Balance - Field - 1/16 in. thick
7 3191590 As Req. WEIGHT .. Balance - Field - .015 in. thick
8 453294 16 16 16 16 WASHER .. Lock - 1/4 - Formerly 253294
9 9411381 16 16 16 16 NUT .. Plain - 1/4-20 hex.
10 2802926 1 - - - ARMATURE ASY. .. Rotating - Includes rectifier
*10 4966033 - 1 1 1 ARMATURE ASY. .. Rotating - Includes rectifier
11 2802933 1 - - - ARMATURE ASY. .. Rotating - Less rectifier
*11 4966289 - 1 1 1 ARMATURE ASY. .. Rotating - Less rectifier
12 2802925 1 - - - REGTIFIER ASY. .. Replaces 4965900
*13 4965900 - 1 1 1 RECTIFIER ASY. .. Replaced by 2802925
14 3179357 12 6 6 6 RECTIFIER .. Sflicon - Positive base
*15 3185796 . 6 6 6 RECTIFIER .. Silicon - Negative base
16 3195233 12 12 12 12 NUT ASY. .. Rectifier mtg. - 10-32 hex. - Incl. washer
*17 2802629 5 5 5 5 LUG .. Terminal
*17 5545806 . 5 5 5 LUG .. Terminal
18 9434176 5 5 5 5 BOLT .. Terminal mtg. - 10-32 x 1/2 hex. head
19 3195233 5 5 5 5 NUT ASY. .. 10-32 hex. - Includes washer
*20 4965898 3 3 3 3 STUD .. Rectifier asy. mtg. - 1/4-20 x 10-32 hex. center
*21 3195233 3 3 3 3 NUT ASY. .. Mounting stud - 10-32 hex. - Includes washer
22 4996266 1 1 . _ WASHER .. Armature to shaft shoulder
23 3191875 1 1 1 1 KEY .. Armature to shaft
24 4965899 1 1 1 1 SLEEVE .. Spacer - Armature to locknut
25 5379887 1 1 1 1 WASHER .. Lock - Lock nut
26 5390849 1 1 1 1 NUT .. Lock - Armature retaining
27 3177794 2 2 2 2 SLEEVE .. Lead - Thru armature iron
*28 5534348 - 1 1 1 LEAD .. Rotating field to rectifier asy.
*29 5397610 - 1 1 1 CONNECTOR .. Lead - Copper
30 5512159 2 2 2 2 SLEEVE .. Lead
31 456184 2 2 2 2 CLIP .. Sleeve retaining
32 9411395 1 1 1 1 BOLT .. Clip retaining - 1/4-20 x 1/2 hex. head
33 453294 1 1 1 1 WASHER .. Lock - 1/4 - Formerly 253294
34 4966145 1 1 1 1 FAN .. Alternator
35 9411392 6 6 6 6 BOLT .. Fan - 3/8-16 x 1-1/4 hex. head
36 453788 6 6 6 6 WASHER .. Lock - 3/8
37 5367164 As Req. WEIGHT .. Balance - Fan - 1/32 in. thick
37 5367220 As Req. WEIGHT .. Balance - Fan - 1/8 in. thick
38 181568 As Req. BOLT .. Weight mounting - 1/4-28 x 1 hex. head
39 453294 As Req. WASHER .. Lock - 1/4 - Formerly 253294
40 1074232 As Req. NUT .. Lock - 1/4-28 hex.

C3707 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C3707


A.C. AUXILIARY ALTERNATOR

Ref. No. 1
PLATE C3707-2

OCTOBER, 1981 C3707


E I E C T « 0 - M O T I V E S I O N G EN E« A I O T O « $ C O « P O « A T I O N

Parts List No. B3709


HEAD END POWER ALTERNATOR
500KW Head End Power Alternator
F40PH and F40PH-2 Locomotives
PLATE B3709-1

Ref. Part No.


No. Number Req. Description

1 2801720 1 . ALTERNATOR ASSEMBLY .. Head end power - 500KW - Model E-7148 -


Replaces 4997006
1 4997006 . 1 ALTERNATOR ASSEMBLY .. Head end power - 500KW - Model E-6191 -
Replaced by 2801720
2 2801568 1 FRAME ASSEMBLY .. Alternator - Includes stator and coil assembly
2 4997028 - 1 FRAME ASSEMBLY .. Alternator - Includes stator and coil assembly
* 3 2801567 1 . STATOR ASSEMBLY .. Alternator - Includes coils
* 3 4997027 1 STATOR ASSEMBLY .. Alternator - Includes coils
4 4973031 1 - FIELD ASSEMBLY .. Exciter
4 4957323 . 1 FIELD ASSEMBLY .. Exciter
5 191249 4 . BOLT .. Field to frame - 3/8-16 x 3-3/4
5 9423308 - 4 BOLT .. Field to frame - 3/8-16 x 3
6 453788 4 4 WASHER .. Lock - 3/8
7 3176846 1 1 ' LEAD ASSEMBLY .. Exciter field
8 5397611 2 ? CONNECTOR .. Lead assembly
9 048421 2 2 SLEEVE .. Connector
10 120523 1 1 CLIP .. Lead assembly
11 9432196 1 1 SCREW.. Clip- 1/4-20 x 1/2
12 453294 1 1 WASHER .. Lock - 1/4
13 2801566 1 ARMATURE AND FIELD ASSEMBLY .. Rotating - See Page 3
13 4997030 1 ARMATURE AND FIELD ASSEMBLY .. Rotating - See Page 3
14 4997112 1 1 FAN AND DRIVING DISC ASSEMBLY .. Alternator
15 9.423699 10 10 BOLT .. Fan assembly mounting - 5/8-1 1 x 1-3/4 hex. head
16 9411379 10 10 WASHER .. Lock - 5/8

17 4942288 1 1 BAND .. Cover - Fan end


18 9417293 2 2 BOLT .. Cover band - 3/8-16 x 1-3/4 hex. head
19 453788 2 2 WASHER .. Lock
9411382 2
;i
-)
20 NUT.. 3/8-16 hex.
1
21 5364650 BEARING .. Ball
22 4997123 1 SPACER .. Bearing
23 5384885 1 i COLLAR .. Bearing
24 5367543 1 i WASHER .. Retainer
25 9411387 3 - BOLT.. Retainer -3/8-1 6 x 1
25 9411390 - 3 BOLT .. Retainer - 3/8-16 x 3/4
26 453788 3 3 WASHER .. Lock - 3/8
27 4997063 1 1 CAP .. Bearing
28 4997026 1 1 GASKET .. Bearing cap
29 9423846 1 1 PLUG .. Bearing cap
30 941138.6 4 4 BOLT .. Bearing cap - 3/8-16 x 2-3/4 hex. head
31 453788 4 4 WASHER .. Lock
32 4997024 1 1 END FRAME .. Exciter end
33 9411929 8 8 BOLT .. End frame - 1/2-13 x 2 hex. head
34 9411378 8 8 WASHER .. Lock - 1/2
35 4955642 1 1 PLUG .. Inspection
36 4997029 2 2 PLUG .. Oil pipe
37 4979927 1 1 PLUG .. Oil pipe
38 5343494 2 2 COVER .. Top
39 5343492 2 2 COVER .. Bottom
40 4953636 20 20 SCREW .. Cover - Includes lockwasher - 1/4-20 x 5/8
41 2800703 1 1 PLATE .. Name - Formerly 5329408 for alternator 4997006
42 145369 4 4 SCREW .. Name plate - No. 4 drive

OCTOBER, 1978 B3709


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B3709
HEAD END POWER ALTERNATOR

END VIEW
Ref. No. 1
PLATE B3709-1

B3709 OCTOBER, 1978


E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

HEAD END POWER ALTERNATOR P.L. No. B3709


Rotating Field and Armature Assembly

Ref. No. 1
PLATE B3709-2
Ref. Part No.
No. Number Req. Description
1 2801566 1 _
ARMATURE AND FIELD ASSEMBLY .. Rotating
1 4997030 - 1 ARMATURE AND FIELD ASSEMBLY .. Rotating
2 2801564 1 _ ARMATURE ASSEMBLY .. Exciter
2 4997141 . 1 ARMATURE ASSEMBLY .. Exciter
3 1078943 1 . KEY .. Armature assembly
3 5393702 - 1 KEY .. Armature assembly
4 4951571 1 1 RING .. Exciter retaining
5 9411392 3 3 BOLT .. Ring - 3/8-16 x 1-1/4 hex. head
6 453788 3 3 WASHER .. Lock - 3/8
7 4996494 1 1 KEY .. Shaft
8 2801565 1 _
FIELD AND SHAFT ASSEMBLY .. Rotating
8 4997114 - 1 FIELD AND SHAFT ASSEMBLY .. Rotating
9 2801225 4 - COIL ASSEMBLY .. Rotating
9 4980848 - 4 COIL ASSEMBLY .. Rotating
*10 4996124 36 - BOLT .. Coil mounting - 7/8-9 x 6 in. long
*10 4956742 - 40 BOLT .. Coil mounting - 3/4-10 x 5-1/2 in. long
11 2801563 1 - SHAFT ..Rota ting field
11 4997113 - 1 SHAFT .. Rotating field
*12 4996502 16 . SUPPORT .. Coil
*12 5356491 . 12 SUPPORT .. Coil
13 4997115 1 1 RECTIFIER ASSEMBLY .. Rotating - Surge protection
*14 5386280 3 3 RECTIFIER .. Cathode base
*15 5386281 3 3 RECTIFIER .. Anode base
*16 4943587 2 2 RECTIFIER .. Silicon controlled
*17 4946953 8 8 NUT .. Lock - Rectifier
18 5362337 2 2 LEAD .. Rotating field
19 5397591 2 2 CONNECTOR .. Lead
20 120523 2 2 CLIP .. Lead
21 9411395 2 2 BOLT .. Clip - 1/4-20 x 1/2 hex. head
22 453294 2 2 WASHER.. Lock -1/4
23 4986746 16 - STUD .. Coil - 3/8-24 x 27-1/8 in. long
23 4980887 - 16 STUD .. Coil - 3/8-24 x 29-3/8 in. long
24 433788 32 32 WASHER .. Lock - 3/8
25 9418856 32 32 NUT .. 3/8-24

REVISED AUGUST, 1987


OCTOBER, 1978
B3709
E l E C T t O - M O T I V E V I S I O N G EN E * A I M O T O R S C O * P O « A T I O N

P.L. No. B3709


HEAD END POWER ALTERNATOR
800KW Head End Power Alternator
F40PH Locomotive
PLATE A3709-3

Ref. Part No.


No. Number Req. Description
1 2801458 1 ALTERNATOR ASSEMBLY .. Head end power - 800KW - Model E-7149
2 2801482 1 FRAME .. Stator
3 2801491 1 STATOR ASSEMBLY .. Alternator - Includes coils
* 4 2801475 12 GROMMET ..Cable-Leads 1, 1A, 2, 2A, 3,3A
* 5 2801489 4 GROMMET .. Cable - Leads 0 and OA
* 6 5391520 6 PIN .. Frame to stator
7 4973031 1 FIELD ASSEMBLY .. Exciter
8 191249 4 BOLT .. Field to frame - 3/8-16 x 3-3/4 hex. head
9 453788 4 WASHER .. Lock
10 2801490 1 LEAD ASSEMBLY .. Exciter field
11 5397611 2 CONNECTOR .. Lead assembly
12 48421 2 SLEEVE .. Connector
13 120523 1 CLIP .. Lead assembly
14 9432196 1 SCREW ..Clip- 1/4-20x1/2
15 453294 1 WASHER .. Lock -1/4
16 2801474 1 ARMATURE AND FIELD ASSEMBLY .. Rotating - See Page 6
17 2801476 1 FAN AND DRIVING DISC ASSEMBLY .. Alternator
18 9437789 12 BOLT .. Fan and driving disc
19 9437731 12 WASHER .. Fan and driving disc
20 5532698 1 BAND .. Cover
21 9417293 -> BOLT .. Cover band - 3/8-16 x 1-3/4 hex. head
22 9411382 2 NUT.. 3/8-16 hex.
23 453788 2 WASHER .. Lock - 3/8
24 908082 I BEARING .. Ball
25 4972784 1 COLLAR .. Bearing
26 4972785 1 SEAL .. Oil
27 4972781 1 RETAINER .. Bearing
28 9411392 3 BOLT .. Retainer - 3/8-16 x 1-1/4 hex. head
29 453788 3 WAS HER ..Lock-3/8
30 2801461 1 HOUSING .. Bearing
31 2801462 1 GASKET .. Bearing housing
32 2801460 1 CAP .. Bearing
33 9433235 4 BOLT .. Cap - 1 /2-13 x 3-1 /2 in. long
34 9411378 4 WASHER.. Lock-1/2
35 9411929 4 BOLT .. Cap -1/2-13 x 2 hex. head
36 9411378 4 WASHER.. Lock-1/2
37 2801469 1 FRAME .. End
38 9417294 8 BOLT .. End frame - 1/2-13 x 1-3/4 hex. head
39 9411378 8 WASHER.. Lock-1/2
40 4972782 1 SCREEN .. Intake
41 4972774 1 COVER .. Intake
42 4955642 1 PLUG ., Inspection
43 4997029 2 PLUG .. Pipe
44 4979927 1 PLUG .. Pipe
45 4972787 3 PLATE .. Clamp
46 4972786 4 PLATE .. Clamp
47 9413257 22 BOLT ..Plate-1/4-20x5/8
48 453294 22 WASHER ..-1/4
49 2800703 1 PLATE .. Name
50 145369 4 SCREW .. Name plate - No. 4 drive

B3709 OCTOBER, 1978


E l E C T K O - M O T I V E D I V I S I O N G E N E t A l M O T O t S C O R P O R A T I O N

P.L. No. B3709


HEAD END POWER ALTERNATOR

-2 /——25

20

SIDE VIEW

45

END VIEW

Ref. No. 1
PLATE A3709-3

OCTOBER, 1978 B3709


E I E C T * O - M O T I V E D I V I S I O N G E N E K A L M O T O t S C O » P O * A T I O N

P.L. No. B3709


HEAD END POWER ALTERNATOR
Rotating Field and Armature Assembly

Ref. No. 1
PLATE A3709-4
Ref. Part No.
No. Number Req. Description
2801474 1 ARMATURE AND FIELD ASSEMBLY .. Rotating
-> 2801516 1 ARMATURE ASSEMBLY .. Exciter
3 5390436 1 KEY .. Armature
4 9432600 1 WASHER .. Lock - Exciter retaining
5 9432602 1 NUT .. Lock
6 2801473 1 FIELD AND SHAFT ASSEMBLY .. Rotating
7 2801408 1 SHAFT .. Rotating field
8 4996058 4 COIL ASSEMBLY .. Rotating
9 4956741 24 BOLT .. Coil mounting - 1-1/4-7 x 8 hex. head
*10 3180199 20 SUPPORT .. Coil
11 4979758 1 RECTIFIER ASSEMBLY .. Rotating - Surge protection
*12 5386280 3 RECTIFIER .. Cathode base
*13 5386281 3 RECTIFIER .. Anode base
*14 4943587 1 RECTIFIER .. Silicon controlled
*15 4946953 8 NUT .. Lock - Rectifier
16 4996494 1 KEY .. Rectifier
17 5534349 i LEAD .. Rotating field
18 5397591 ~i CONNECTOR .. Lead
19 120525 7 CLIP .. Lead
20 9411395 t BOLT .. Clip - 1/4-20 x 1/2 hex. head
21 453294 o WASHER.. L o c k - 1 / 4
+*22 4988253 1 KIT .. Repair - Rectifier

REVISED AUGUST, 1987


B3709 OCTOBER, 1978
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. E3898


TRACTION MOTOR GEARS
Axle Gear, Pinion and Lubricants Reference List
GP15-1GP18,GP20,GP28,GP28M>GP30)GP35,GP35M,GP38,GP38AC>GP38-2,GP39,GP39-2,GP39X,
GP40,GP40P,GP40-2)GP40P-2,GP40X,GP50£D35£DA35£DA40X,SD18,SD28(SD35>SD38,SD38M,
SD38AC,SD38-2^D39,SDL39^D40^D40-23D40-2SS,SD40T-2ySD40X,SD45^D45-2^m5X,SD45T-2,
SD50,SD50S,SDP28,SDP35,SDP38,SDP40,SDP40F,SDP45,F40C,F40PH,F40PH-2,F45 and FP45 Locomotives
(Not Illustrated)
Gear Ratio Part Number
Ref.Axle Pinion Axle Pinion Locomotive
No. Gear Gear Gear Gear Application
1 56 21 8184396 9326335 GP1 8 ,GP20,F40PH,F40PH-2
2 57 20 8184325 9326334 GP18,GP20,SDP35,SDP40,SDP40F,F40PH,F40PH-2,FP45
Replaces
8123887
3 58 19 8184378 9326333 GP18,GP20,GP40-2,F40PH,FP45
Replaces
8123885
4 59 18 8184333 8452315 GP18,GP20,GP38-2,GP40,DDA40X£D18,SD40-2,SD45,SD45-2,
Replaces SDP35JF45
8123884
5 60 17 8179295 8452314 GP18,GP20,GP38,GP40,SD18,SD28,SD40,SD40-2,SD45,SD45-2,
Replaces SDP40,F40C,F45
8123883
6 61 16 8184341 8452313 GP1 8,GP20,GP30,GP38 ,GP38-2 ,GP40,GP40-2 ,SD40,SD40-2 ,SDP40
Replaces
8123881
t 7 62 15 8109579 8452312 } GP15-1 ,GP18,GP20,GP28,GP30,GP35,GP38,GP38AC,GP38-2,GP39,
Replaces f GP39-2,GP40,GP40P,GP40-2,GP40P-2,GP40X,DD35,DDA35,
8112029 > DDA40X.SD1 8,SD28 ,SD35 ,SD38 ,SD38 AC.SD38-2 ,SD39 ,SDL39,
\ SD40,SD40-2,SD40-2SS,SD40T-2,SD40X,SD45,SD45-2,SD45X,
* 8 62 15 8109579 9096751 / SD45T-2,SDP28,SDP35,SDP38,SDP45,F40PH-2
9 65 12 8178812 / GP18,GP20,GP28M,GP30,GP38,GP38-2,SD18,SD38,SD38-2,SD45
/Pinz on Gear is integ ml part of Armature Shaft Assembly 8168516.

10 69 18 9520044 9332201 GP50


11 70 17 9520045 9315722 GP39X,GP50,SD50,SD50S
UNDERSIZE BORE AXLE GEAR
12 62 15 8417930 8452312 Axle gear same as 8109579 except 3/16 undersize bore
13 62 15 8203643 8452312 Axle gear same as 8109579 except bore will be undersize by the
amount specified by the customer. Smallest diameter bore for
this gear is 3/16 undersize.

OCTOBER, 1981 E3898


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. E3898


TRACTION MOTOR GEARS

LUBRICATING GREASE AND OIL


Support Bearings
OIL.. Support bearings
8039278 .. 5 gal.
8211926.. 55 gal.
Gear Case
GREASE .. Traction motor gears
8188794.. 120 Ib. drum
8188793 .. 35 Ib. pail
8493729 .. 1 Ib. bag - Replaces 9094920
9320633 .. 2 Ib. bag - Replaces 8471302
Armature Bearings
GREASE .. Armature bearings (sealed grease bearings)
8249819.. 35 Ib. pail
8249820.. 120 Ib. drum
OIL .. Armature bearing (oil lubricated bearings)
8039278 .. 5 gal.
8211926 ..55 gal.

E3898 2 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. E3909


LUBRICATOR WICK ASSEMBLY
GP18GP20GP28,GP28M)GP30)GP35)GP35M,GP38,GP38AC,GP38-2,GP39,GP40>GP40P,QP40-2,DD35)
DDA35DDA40X,SD18,SD28,SD35,SD38,SD38M,SD38AC,SD38-2,SD39,SDL39,SD40,SD40-2,SD45,
SD45-2,sb45X,SD45T-2,SDP28,SDP35,SDP38,SDP40)SDP40F,SDP45,F40C,F45 and FP45 Locomotives

Ref. No. 3

Ref. No. 1

PLATE C3909-1

Ref. Part No.


No. Number Req. Description

WICK ASSEMBLY .. Lubricator


1 8277771 1 WICK ASSEMBLY .. Lubricator - Includes carrier assembly
2 8282403 1 CARRIER ASSEMBLY.. Wick
It is recommended that when wicks need replacing, the torsion springs, bushing, pins and gasket be renewed also, all
of which are included in 8315778 Wick Conversion Kit.
3 8315778 1 KIT .. Wick assembly - Lubricator
4 8315619 1 WICK ASSEMBLY .. Lubricator - One piece
5 8337941 1 SPRING ASSEMBLY .. Torsional (Set of two - R.H. and L.H.)
6 8315623 1 BUSHING ASSEMBLY .. Spring -1.250 dia. x 4.750 long
7 8315622 2 PIN .. 3/8 dia. x 5.355 long
8 121222 5 PIN .. Cotter - 3/32 x 3/4 long
* 9 8140322 1 GASKET .. Wick assembly to axle cap
+*10 179882 4 BOLT .. Wick assembly mounting -1/2-13 x 1-1/8 hex. head
+*11 103323 4 WASHER .. Lock -1/2

JULY, 1975 E3909


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. G3910


TRACTION MOTOR GEAR CASE
Upper and Lower Gear Case Reference Chart
GP15-l,GP18,GP20,GP28,GP28M,GP30,GP35,GP35M,GP38,GP38AC,GP38-2,GP39,GP39-2,
GP40,GP40P,GP40-2,GP40P-2.DD35,DDA35JDDA40X,SD18,SD28,SD35,SD38,SD38M,
SD38AC,SD38-2,SD39,SDL39,SD40,SD40-2,SD40T-2,SD45,SD45-2,SD45X,SD45T-2,
SDP28,SDP35,SDP40,SDP40F,SDP45,F40C,F40PH,F45 and FP45 Locomotives
Ref. Part Replaced Increased Return Filler 2-3/1 6 inch 4 inch Inspection Page Gear Ratio
No. Number By Capacity Duct Cap Overflow Overflow Cover No. Application
GEAR CASE .. Upper Half
3
1 8301948 X
1
2
•j
6
8435250
/84 16405
4 //S494235
X
X
:.'
3
1
/ 63:14
> < thru
< 56:21

5 9326600 X X 3
6 8301947 X 8 65:12
/ Equipped with train control transducer retainer,
ff Equipped with special grease filler cap.
GEAR CASE .. Lower Half
7 9310002 X X X 5
8 8446094 9310002 X X 4
9 9315714 X X 5
10 8428779 9315714 X 4 63:14
62:15
11 9315715 X X X 5 ' 61:16
<
12 8421637 9315715 X X 4 ' 59:18
58:19
13 9315716 X X 5 57:20
56:21
14 8419882 9315716 X 4
15 9315720 X X X 7
16 8302644 9315720 X X 6 1
17 9315717 X X X X 1
18 8398875 9315717 X X X o

19 9315718 X X X 7 63:14
62:15
20 8321313 9315718 X X 6 61:16
! 60:17
21 9315719 X X X X 7
22 8310272 9315719 X X X 7
23 8302646 X X 8 65:12
24 9094425 X 8 65:12

NOVEMBER, 1977 G3910


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3910


TRACTION MOTOR GEAR CASE
Gear Case Mounting Parts

Previous Design Present Design

VIEW A VIEW A
BOLT AND NUT FASTENERS HUCK FASTENERS

PLATE F3910-1
Ref. Part No.
No. Number Req. Description
GEAR CASE MOUNTING PARTS - Applicable to Both Previous and Present Design
Gear Cases
1 8126036 2 STRAP .. Safety - Gear case mounting - Upper to lower half
2 8322027 2 BOLT .. Safety strap -1-8 x 7-1/2 tee head
3 8322026 2 WASHER .. Plain - Hardened -1-1/16 I.D. x 2-1/2 OJD.
4 8032750 2 NUT.. Lock-1-8 hex.
5 108659 2 PIN .. Cotter - Bolt retaining - 5/16 x 2-3/4
6 103410 2 PIN .. Cotter - Nut retaining - 3/16 x 1-3/4
7 8423699 2 BOLT .. Special - Huck fastener -1 in. dia. x 5-1/2 in. grip
8 8423697 2 COLLAR.. Huck fastener
* 9 8427242 4 WASHER .. Plain - Hardened -1-1/16 ID. x 2-1/2 OD. x 3/8 - Not applied with
Ref. No. 1
10 A.R. GREASE .. Gear case
8188793 .. 35 Ib. pail - 8188794 .. 120 Ib. drum
9320633 .. 2 Ib. bag (Polyethylene)
8493729 .. 1 Ib. bag (Polyethylene) - Replaces 9094920

G3910 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

TRACTION MOTOR GEAR CASE P.L. No.G3910

27

f
A-35
\L_
^36 34 ^-28 ^-29
29 \- Ref. No. 5
PLATE F3910-2
Ref. Part Number
No. Number Required _______Description
D
1 8301948 GEAR CASE .. Upper half - With grease filler cap
* 2 8435250 GEAR CASE .. Upper half - Less grease filler cap - Replaces 8312406
* 3 8416405 GEAR CASE .. Upper half - With grease filler cap and train control transducer
* 4 8494235 GEAR CASE .. Upper half - With grease filler cap
5 9326600 GEAR CASE .. Upper half - With grease filler cap and inspec. cover
6 8326203 CAP ASSEMBLY .. Grease filler
7 8245802 SPRING .. 20 ga. x 1/2 x 8 in. long
8 104086 RIVET .. 1/4 x 1-1/8 round head
9 106260 WASHER.. Plain-1/4
10 8326952 SEGMENT .. Grease filler cap - Replaces 8250216
*11 8416641 RETAINER .. Transducer
12 8205448 CAP ASSEMBLY .. Grease filler
13 8494234 BRACKET .. Grease filler cap
14 455522 PIN.. Roller-.312x3-3/4
15 8242025 PLATE .. Inspection cover mounting
16 8242029 COVER .. Inspection
17 8242024 STUD .. Cover
18 8292836 NUT .. Cover stud - Special - 5/8-11 hex.
19 137218 PIN.. Cotter-5/32x1-1/4
20 141240 PIN .. Cover stop - 3/8 x 3/4
21 8242027 SPRING .. Cover - Inner
22 8242026 SPRING .. Cover - Outer
The following components, Ref. Nos. 23 thru 37 are applicable to Ref. Nos. 1 thru 5, Columns A thru E.
23 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
24 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
25 8250387 1 SEAL ASSEMBLY .. Felt - Wheel hub
26 8247162 1 RETAINER .. Seal assembly - Gear hub and support bearing
27 8245991 1 RETAINER .. Seal assembly - Pinion
28 8246000 1 RETAINER .. Seal assembly - Wheel hub
29 8250229 1 PAD .. Stop - Seal assembly - 11 ga. x 11/32 x 3/8
30 8250403 1 PAD .. Stop - Seal assembly - 11 ga. x 15/64 x 3/8
31 8315280 1 GUTTER .. Removable - Wheel hub side
32 8315281 1 GUTTER .. Removable - Gear hub side
33 8301380 2 RETAINER .. Gutter
34 8315334 1 PAD .. Splash deflector - 3/16 x 1/4 x 2
35 8310818 A.R. GASKET .. Parting line -1 Ib. ball (Approximately 6 ft. required)
36 - --- A.R. CEMENT .. Gasket 8083682 .. 11 oz. tube or 8107517 .. 3 Ib. can
37 8481127 2 PAD .. Gear case mounting - Replaces 8211222 and 8211223
*38 8416642 1 TRANSDUCER.. Sensor - Train control i . . _ , ... , .
*39 8416640 1 CABLE ASSEMBLY.. Train control I Appl. to Ref. No. 3 only

NOVEMBER, 1977 G3910


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3910


TRACTION MOTOR GEAR CASE

25- -24 /-2I

-26

19 /-22 /-28

Ref. No. 3

PLATE C3910-3
Ref. Part Number
No. Number Required Description
A B C D
1 8428779 1 - - - GEAR CASE .. Lower half - With grease filler cap - Less overflow -
Replaced by 9315714 - See Page 5
* 2 8419882 - 1 - - GEAR CASE .. Lower half - Less grease filler cap - With 4 in. grease level
overflow - Replaced by 9315716 - See Page 5
3 8421637 - - 1 - GEAR CASE .. Lower half - Less grease filler cap - With inspection cover
and 4 in. grease level overflow - Replaced by 9315715 - See Page 5
* 4 8446094 - - - 1 GEAR CASE .. Lower half - With grease filler cap and 4 in. grease level
overflow - Replaced by 9310002 - See Page 5
5 8326203 1 - - 1 CAP ASSEMBLY .. Grease filler
6 8245802 7 - - 7 SPRING .. 20 ga. x 1/2 x 8 in. long
7 104086 1 - 1 RIVET .. l / 4 x 1-1/8 round head
8 106260 1 1 WASHER .. Plain - 1/4
9 8326952 2 - 2 SEGMENT .. Grease filler cap - Replaces 8250216
10 8242025 - 1 PLATE .. Inspection cover mounting
11 8242029 - - 1 - COVER .. Inspection
12 8242024 . - 1 - STUD .. Cover
13 8292836 - . 1 . NUT .. Cover stud - Special - 5/8-1 1 hex.
14 137218 - - 1 - PIN.. Cotter -5/32 x 1-1/4
15 141240 - 1 . PIN .. Cover stop - 3/8 x 3/4
16 8242027 . - 1 . SPRING .. Cover - Inner
17 8242026 - . 1 . SPRING .. Cover - Outer
*18 8440675 - 1 1 1 COVER .. Overflow - 4 in. grease level
The following components, Ref. Nos. 19 thru 28 are applicable to Ref. Nos. 1 thru 4, Col. A, B, C and D.
19 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
20 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
21 8250387 1 SEAL ASSEMBLY .. Felt - Wheel hub
22 8245998 1 RETAINER .. Seal assembly - Gear hub and support bearing
23 8245999 1 RETAINER .. Seal assembly - Pinion
24 8246000 1 RETAINER .. Seal assembly - Wheel hub
25 8250229 1 PAD .. Stop - Seal assembly - 11 ga. x 11/32 x 3/8
26 8250403 1 PAD .. Stop - Seal assembly - 11 ga. x 15/16 x 3/8
27 8258268 4 PAD .. Stop - Gutter retainer - 3 / 8 x 1 / 2 x 1 - Formerly 8077940
28 8481127 2 PAD .. Gear case mounting - Replaces 8211222 and 8211223

G3910 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3910


TRACTION MOTOR GEAR CASE

Ref. No. 3

PLATE B39104
Ref. Part Number
No. Number Required Description
A B C D
* 1 9315714 1 - - - GEAR CASE .. Lower half - With grease filler cap - Less overflow -
Replaces 8428779
* 2 9315716 - 1 - - GEAR CASE .. Lower half - Less grease filler cap - With 4 in. grease level
overflow - Replaces 8419882
3 9315715 - - 1 - GEAR CASE .. Lower half - Less grease filler cap - With inspection cover
and 4 in. grease level overflow - Replaces 8421637
4 9310002 - - - 1 GEAR CASE .. Lower half - With grease filler cap and 4 in. grease level
overflow - Replaces 8446094
5 8326203 1 - - 1 CAP ASSEMBLY .. Grease filler
6 8245802 7 . - 7 SPRING .. 20 ga. x 1/2 x 8 in. long
7 104086 1 - - 1 RIVET .. 1/4 x 1-1/8 round head
8 106260 1 - - 1 WASHER .. Plain - 1/4
9 8326952 2 - - 2 SEGMENT .. Grease filler cap
10 8242025 - - 1 - PLATE .. Inspection cover mounting
11 8242029 - - 1 - COVER .. Inspection
12 8242024 - - 1 STUD .. Cover
13 8292836 - - 1 - NUT .. Cover stud - Special - 5/8-1 1 hex.
14 137218 - - 1 - PIN ..Cotter - 5 / 3 2 x 1 -1/4
15 141240 - - 1 - PIN .. Cover stop - 3/8 x 3/4
16 8242027 . . 1 . SPRING .. Cover - Inner
17 8242026 - . 1 . SPRING .. Cover - Outer
18 8440675 - 1 1 1 COVER .. Overflow - 4 in. grease level
The following components, Ref. Nos. 19 thru 28 are applicable to Ref. Nos. 1 thru. 4, Col. A, B, C and D.
19 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
20 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
21 8250387 1 SEAL ASSEMBLY .. Felt - Wheel hub
22 8245998 1 RETAINER .. Seal assembly - Gear hub and support bearing
23 8245999 1 RETAINER .. Seal assembly - Pinion
24 8246000 1 RETAINER .. Seal assembly - Wheel hub
25 8250229 1 PAD .. Stop - Seal assembly - 11 ga. x 11/32 x 3/8
26 8250403 1 PAD .. Stop - Seal assembly - 11 ga. x 15/16 x 3/8
27 8258268 4 PAD .. Stop - Gutter retainer - 3 / 8 x 1 / 2 x 1
28 8481127 2 PAD .. Gear case mounting

NOVEMBER, 1977 G3910


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.G3910
TRACTION MOTOR GEAR CASE

/:'
O 27 O

-26

Ref. No. 3

PLATE B3910-5
Ref. Part Number
No. Number Required Description
A B <J D
1 8302644 1 - - - GEAR CASE .. Lower half - With grease filler cap and grease return duct -
Less overflow - Replaced by 9315720 - See Page 7
* 2 8321313 - 1 - - GEAR CASE .. Lower half - Less grease filler cap - With grease return duct
and 2-3/16 in. grease level overflow - Replaced by 9315718 - See Page 7
3 8310272 - - 1 - GEAR CASE .. Lower half- Less grease filler cap -With grease return duct,
inspection cover and 2-3/16 in. grease level overflow - Replaced by 9315719
See Page 7
* 4 8398875 - - - 1 GEAR CASE .. Lower half - With grease filler cap, grease return duct and
2-3/16 in. grease level overflow - Replaced by 9315717 - See Page 7
5 8326203 1 - 1 CAP ASSEMBLY .. Grease filler
6 8245802 7 - - 7 SPRING .. 20 ga. x 1/2 x 8 in. long
7 104086 1 - - 1 RIVET .. 1/4 x 1-1/8 round head
8 106260 1 - - 1 WASHER ..Plain -1/4
9 8326952 2 - - 2 SEGMENT .. Grease filler cap - Replaces 8250216
10 8242025 - - 1 - PLATE .. Inspection cover mounting
11 8242029 - - 1 . COVER .. Inspection
12 8242024 - - 1 . STUD .. Cover
13 8292836 - - 1 - NUT .. Cover stud - Special - 5/8-1 1 hex.
14 137218 - - 1 - PIN ..Cotter - 5 / 3 2 x 1 -1/4
15 141240 - - 1 . PIN .. Cover stop - 3/8 x 3/4
16 8242027 - - 1 - SPRING .. Cover - Inner
17 8242026 - 1 - SPRING .. Cover - Outer
*18 8398874 - 1 1 1 OVERFLOW ASSEMBLY .. Grease
The following components, Ref. Nos. 19 thru 31 are applicable to Ref. Nos. 1 thru 4, Cols. A, B, C and D.
19 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
20 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
21 8250387 1 SEAL ASSEMBLY .. Felt -Wheel hub
22 8245998 1 RETAINER .. Seal assembly - Gear hub and support bearing
23 8245999 1 RETAINER .. Seal assembly - Pinion
24 8246000 1 RETAINER .. Seal assembly - Wheel hub
25 8250229 1 PAD .. Stop - Seal assembly - 11 ga. x 11/32 x 3/8
26 8250403 1 PAD .. Stop - Seal assembly - 11 ga. x 15/64 x 3/8
27 8258268 4 PAD .. Stop - Gutter retainer - 3 / 8 x 1 / 2 x 1 - Formerly 8077940
28 8481127 2 PAD .. Gear case mounting - Replaces 8211222 and 8211223
29 8297476 1 DUCT .. Grease return
*30 8304858 1 GASKET .. Grease return duct
*31 8217663 A.R. ADHESIVE .. Gasket - 8 oz.

G3910 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3910


TRACTION MOTOR GEAR CASE

17 y—16

Ref. No. 3

PLATE A3910-6
Ref. Part Number
No. Number Required Description
A B C D
* 1 9315720 1 - - - GEAR CASE .. Lower half - With grease filler cap and grease return duct -
Less overflow - Replaces 8302644
* 2 9315718 - 1 - - GEAR CASE .. Lower half - Less grease filler cap - With grease return duct
and 2-3/16 in. grease level overflow - Replaces 8321313
3 9315719 - - 1 - GEAR CASE .. Lower half - Less grease filler cap - With grease return duct,
inspection cover and 2-3/16 in. grease level overflow - Replaces 8310272
4 9315717 - - - 1 GEAR CASE .. Lower half - With grease filler cap, grease return duct and
2-3/16 in. grease level overflow - Replaces 8398875
5 8326203 1 - . 1 CAP ASSEMBLY .. Grease filler
6 8245802 7 - . 7 SPRING .. 20 ga. x 1/2 x 8 in. long
7 104086 1 - 1 RIVET ..1/4x1-1/8 round head
8 106260 1 - - 1 WASHER.. Plain -1/4
9 8326952 2 - - 2 SEGMENT .. Grease filler cap
10 8242025 - - 1 - PLATE .. Inspection cover mounting
11 8242029 - - 1 - COVER .. Inspection
12 8242024 . . 1 . STUD .. Cover
13 8292836 - . 1 - NUT .. Cover stud - Special - 5/8-1 1 hex.
14 137218 - . 1 - PIN.. Cotter -5/32x1 -1/4
15 141240 - - 1 - PIN .. Cover stop - 3/8 x 3/4
16 8242027 - - 1 . SPRING .. Cover - Inner
17 8242026 . . 1 . SPRING .. Cover - Outer
18 8398874 . 1 1 1 OVERFLOW ASSEMBLY .. Grease
The following components, Ref. Nos. 19 thru 31 are applicable to Ref. Nos. 1 thru 4, Cols. A, B, C and D.
19 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
20 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
21 8250387 1 SEAL ASSEMBLY .. Felt - Wheel hub
22 8245998 1 RETAINER .. Seal assembly - Gear hub and support bearing
23 8245999 1 RETAINER .. Seal assembly - Pinion
24 8246000 1 RETAINER .. Seal assembly - Wheel hub
25 8250229 1 PAD.. Stop-Seal assembly-11 ga.x 11/32x3/8
26 8250403 1 PAD.. Stop-Seal assembly-11 ga.x 15/64x3/8
27 8258268 4 PAD .. Stop-Gutter retainer - 3/8 x 1/2 x 1
28 8481127 2 PAD .. Gear case mounting
29 8297476 1 DUCT .. Grease return
*30 8304858 1 GASKET .. Grease return duct
*31 8217663 A.R. ADHESIVE .. Gasket - 8 oz.

NOVEMBER, 1977 G3910


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. G3910


TRACTION MOTOR GEAR CASE

15

27

O
n2_ O>
(H o
^

2 5 1/
OC J
<->-i_y
C.*J
\r\-/
1W
L 11^A L1 i/ y VI iJq

PLATE A3910-7
Ref. Part Number
No. Number Required Description
A B C
1 8301947 1 - GEAR CASE .. Upper half - With grease filler cap
* 2 8302646 - 1 - GEAR CASE .. Lower half -With grease filler cap and grease return
duct - Less overflow
* 3 9094425 - - 1 GEAR CASE .. Lower half - With grease return duct - Less grease filler
cap and overflow
4 8326203 1 1 - CAP ASSEMBLY .. Grease filler
5 8245802 7 7 . SPRING .. 20 ga. x 1/2 x 8 in. long
6 104086 1 1 - RIVET . . 1 / 4 x 1 - 1 / 8 round head
7 106260 1 1 - WASHER ..Plain -1/4
8 8326952 1 1 - SEGMENT .. Grease filler cap - Replaces 8250216
9 8250267 2 2 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
10 8250387 1 1 1 SEAL ASSEMBLY .. Felt -Wheel hub
11 8250422 1 1 1 SEAL ASSEMBLY .. Felt - Pinion
12 8247162 1 - . RETAINER .. Seal assembly - Gear hub and support bearing
*13 8245998 - 1 1 RETAINER .. Seal assembly - Gear hub and support bearing
14 8246000 1 1 1 RETAINER .. Seal assembly - Wheel hub
15 8246042 1 - - RETAINER .. Seal assembly - Pinion
*16 8246046 - 1 1 RETAINER .. Seal assembly - Pinion
17 8250229 1 1 1 PAD .. Stop - Seal assembly - 1 1 ga. x 1 1 /32 x 3/8
18 8250403 1 1 1 PAD .. Stop - Seal assembly - 1 1 Ga. x 1 5/64 x 3/8
19 8315280 1 . GUTTER .. Removable - Wheel hub side
20 8315281 1 . - GUTTER .. Removable - Gear hub side
*21 8258268 - 4 4 PAD .. Stop - Gutter retainer - 3 / 8 x 1 / 2 x 1 - Formerly 8077940
22 8301380 9 - . RETAINER .. Gutter
23 8315334 1 - . PAD .. Splash deflector - 3 / 1 6 x 1 / 4 x 2
24 8306090 1 - - PLATE .. Caution - "Use only lower half gear case with gutter retainer
blocks per 8302643"
25 8310818 A.R. - GASKET .. Parting line - 1 Ib. ball (Approximately 6 ft. required)
26 . . . . A.R. - - CEMENT .. Gasket
8083682 .. 11 oz. tube
8107517.. 3 Ib. can
27 8481127 2 2 2 PAD .. Gear case mounting - Replaces 821 1222 and 821 1223
28 8297476 - 1 1 DUCT .. Grease return
*29 8304858 . 1 1 GASKET .. Grease return duct
*30 8217663 - A.R. A.R. ADHESIVE .. Gasket - 8 oz.

G3910 8 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. G3911


TRACTION MOTOR AXLE DUST GUARDS
GP18,GP20,GP28,GP28M,GP30,GP35,GP35M,GP38,GP38AC,GP38-2,GP39,GP40,GP40P,GP40-2,DD35)
DDA35 ,DD A40X,SD 18 ,SD28 .SD35 .SD38 .SD38M ,SD38 AC ,SD38-2 ,SD39 ,SDL39,SD40,SD40-2 ,SD45,
SD45-2,SD45X,SD45T-2,SDP28,SDP35,SDP38,SDP40,SDP40F.SDP45.F40C,F45 and FP45 Locomotives

SECTION A-A
Ref. No. I Ref. No.

SECTION B-B
Ref. No. 2 Ref. No. 3
PLATE D3911-1
Ref. Part Number
No. Number Required Description
1 8407506 A _ - GUARD . . Axle dust - Molded rubber - Replaces 8326331 and 8035899
2 8326331 - B - GUARD ASY. . . Axle dust - Aluminum - Replaced by 8407506
3 8035899 - - C GUARD ASY. . . Axle dust - Cast iron - Replaced by 8407506
4 8104580 - 2 2 SEAL . . Felt - 1/4 x 9/16 x 21-5/8
5 8326349 - 2 2 BOLT . . Guard retaining - 1/2-13 x 3-1/4 square head
6 8032761 - 2 2 NUT . . Lock - 1/2-13 hex.
7 8355051 - 2 - WASHER . . Plain - 33/64 I. D. x 7/8 O. D. x 3/32 thick
8 6101229 - - 2 WASHER .. Plain - 33/64 L D. x 15/16 O.D. x 1/16 thick
9 273627 - 2 - PIN . . Spring - 3/8 x 1-1/4
10 453675 - - 2 PIN . . Spring - 3/8 x 3/4
11 8407505 1 - - CLAMP . . Dust guard - Adjustable
*12 8217663 - A.R ADHESIVE . . Felt seal - 8 oz. can

JULY, 1975 G3911


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. G3912


TRACTION MOTOR SUPPORT BEARING
GP15-1 ,GP18,GP20,GP28,GP28M,GP30,GP35 ,GP35M,GP38 ,GP38AC,GP38-2 ,GP39,GP39-2 ,GP39X,
GP40,GP40P,GP40-2£P40P-2,GP40X,GP50,DD35,DDA35,DDA40X,SD18,SD28>SD35,SD38,SD38M)
SD38AC,SD38-2^D39^DL39^D40,SD40-2,SD40-2SS,SD40T-2,SD40X,SD45,SD45-2,SD45X,SD45T-2,
SD50,SD50S,SDP28,SDP35,SDP38,SDP40,SDP40F>SDP45,F40C,F40PH,F40PH-21F45 and FP45 Locomotives

Non-sealed Twin-sealed
Support Bearing Support Bearing
PLATE D3912-1
SUPPORT BEARING - Narrow Window - Wick Lubricated Flange
Support Bearing Oil Support Bearing
Ref. Optional Replaces Seal Bore Flange
No. ^ Non-Sealed 0 Twin Seal (2)Req. Size Size
8 Inch Lined Type - Consists Of Two Halves
1 / 8300704 # 9526 107 9323030 9323317 Standard Standard
2 / 8301 189 # 9526 108 9327300 9323317 1/32 U.S. Standard
3 / 8301 190 fir 9526109 9327301 9323317 1/16 U.S. Standard
4 / 8301 191 #9526110 9327302 9329249 3/32 U.S. Standard
5 / 8301 192 #9526111 9327303 9329249 1/8 U.S. Standard
6 / 8301 193 #9526112 9327304 9323317 Standard 1/32 O.S.
7 / 8301 194 #9526113 9327305 9323317 Standard 1/16 O.S.
8-1/4 Inch Lined Type - Consists Of Two Halves
8 r 8304826 # 9526099 9327342 9329250 Standard Standard
9 / 8304827 #9526100 9327343 9329250 1/32 U.S. Standard
10 r 8304828 #9526101 9327344 9329250 1/16 U.S. Standard
11 / 8304829 # 9526102 9327345 9329248 3/32 U.S. Standard
12 /. 8304830 #9526103 9327346 9329248 1/8 U.S. Standard
13 r 8304831 #9526104 9327347 9329250 Standard 1/32 O.S.
14 / 8304832 #9526105 9327348 9329250 Standard 1/16 O.S.
/ For non-sealed support bearing use 4-8316460 - Felt.. Flange wick replacement and 1-8284764 - Adhesive.. Felt
wick - 5 oz. tube.
For twin sealed support bearing use 8-9534143 - Felt.. Flange wick replacement and 8-9534496 - Clip.. Holding,
8-9534497 - Clip.. Holding, 1-8284764 - Adhesive.. Felt wick - 5 oz. tube.

OCTOBER, 1981 G3912


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. F3913


TRACTION MOTOR
GP15-1 GP18 GP20 GP28,GP28M,GP30,GP35,GP35M,GP38,GP38AC,GP38-2,GP39,GP39-2,GP40,GP40P,
GP40-2,GP40P-2,DD35,DDA35,DDA40X,SD18,SD28,SD35,SD38,SD38M,SD38AC,SD38-2,SD39,SDL39,
SD40,SD40-2,SD40T-2,SD45,SD45-2,SD45X,SD45T-2,SDP28,SDP35,SDP38,SDP40,SDP40F,SDP45,
F40C,F40PH,F45 and FP45 Locomotives
PLATE E3913-1 and D3913-2
TRACTION MOTOR REFERENCE LIST
Armature
Unit Bearing
Ref. Part Exchange Grease Oil
No. Number Number Model Lub. Lub.

1 . . . . 8296354 D57B-1 X -
2 . . . . 8296356 D57B-1 - X
3 . . . . 8296369 D57E-1 X -
4 . . . . 8296438 D67B X -
Model D57 and D67 Traction Motors are no longer available and are replaced
by current production modelD77 Traction Motors listed below. D57 and D67
Traction Motors are available only on an Unit Exchange basis listed above.
5 8378143 . . . . D75B X -
6 8364558 8365573 D77B X -
7 8365552 8365575 D77E X -
8 8473111 .... D77E - X
9 /8490926 /8490942 D77B X -
/ With provisions for locked wheel detector
Ref. Part Number
No. Number Required Description
1 A . - - MOTOR ASSEMBLY .. Traction - D77B,D75B,D67BJD57B-1 -
Grease lubricated armature bearings
2 - B - - MOTOR ASSEMBLY.. Traction -D77BJD67BJ357B-1 -Oil
lubricated armature bearings
* 3 - - C - MOTOR ASSEMBLY .. Traction - D77EJD67EJD57E1 - Grease
lubricated armature bearings
* 4 - - - D MOTOR ASSEMBLY .. Traction - D77E - Oil lubricated armature
bearings
5 . . . .1 1 1 1 STATOR ASSEMBLY .. Equipped - Includes support bearing
caps, axle shield and commutator covers - See Page 6
6 . . . .12 12 12 12 BRUSH .. Carbon - See P.L. 9136
7 . . . . 1 1 1 1 ARMATURE ASSEMBLY .. Traction motor - See Page 12
8 8300183 1 1 - - NUT .. Pinion - 2-3/4-8 special
9 8300182 1 1 . . WASHER .. Lock - Pinion nut
*10 8157239 1 1 1 1 GUARD .. Pinion
*11 191589 1 1 1 1 BOLT .. Guard to cap arm - 1-8 x 5-1/2 square head
*12 140632 1 1 1 1 NUT .. 1-8 hex.
tf!3 7451874 1 1 - - BEARING ASSEMBLY .. Armature - P.E. (Hyatt) - Crowned
inner race - Replaces 7450812, 7451857
*14 7451875 1 1 - - RACE .. Outer - Includes rollers and brass cage
*15 7451862 1 1 - - RACE .. Inner - Crowned

NOVEMBER, 1977 F3913


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3913
TRACTION MOTOR
Ref. Part Number
No. Number Required Description
A B C D MOTOR ASSEMBLY .. Traction

016 9431538 1 1 BEARING ASSEMBLY .. Armature - P.E. (SKF) - Crowned


inner race - Replaces 457053, 9428501
*17 9431539 1 1 . RACE .. Outer - Includes rollers and brass cage
*18 9431540 1 1 - - RACE .. Inner - Crowned

19 455925 . . 1 1 BEARING ASSEMBLY .. Armature - P.E. (SKF) - Repl. 7450284


*20 455926 . . 1 1 RACE .. Outer - Includes rollers and steel cage
*21 451599 . . 1 1 RACE .. Inner
22 8300137 1 1 . . HOUSING ASSEMBLY .. Bearing - P.E. - Standard
8233832 .. 1/32 O.S. 8097535 .. 1/16 O.S.
8233833 .. 3/32 O.S. 8097536 .. 1/8 O.S.
23 8140871 . . 1 1 HOUSING ASSEMBLY .. Bearing - P.E. - Standard
8233830 .. 1/32 O.S. 8145016 .. 1/16 O.S.
8233831 .. 3/32 O.S. 8145017 .. 1/8 O.S.
24 8035496 7 7 7 7 BOLT .. Housing mounting - 1 - 8 x 2 hex. head
25 8137697 6 6 6 6 WASHER .. Lock - 1 inch
/*26 8458003 1 . . . KIT .. Pinion end seal
// 27 9094444 1 - . - COVER .. Bearing - Replaces 8417566
rr 28 8499804 1 - - - SLINGER .. Grease - P.E. - Replaces 8417567 oil slinger and
8417568 grease slinger
29 Reference number not used
30 8417565 1 . . - SEAL .. Grease - Outer
31 8417569 1 . . . PLATE .. Partition
32 8277388 6 - - - BOLT .. Lock - Seal mounting - 3/8-16 x 3/4 hex. socket head
f Reference Numbers 33,37,48,50,52,54 and 55 not applicable with pinion end seal kit 8458003, Ref. Nos. 26 thru 32.
/ 33 8331068 1 . . . COVER .. Bearing - P.E.
34 8176823 - 1 - - COVER.. Bearing -P.E.
35 8200696 - - 1 - COVER.. Bearing -P.E.
36 8176891 - - - 1 COVER .. Bearing - P.E.
/ *37 8330744 1 . . . INSERT .. Anti-churn
//• 38 9094445 1 1 - . CAP .. Bearing - P.E. - Replaces 8058287
39 8140920 - - 1 1 CAP .. Bearing - P.E.
40 8126208 1 1 - - GASKET .. Bearing cover - P.E.
41 8140829 - - 1 1 GASKET .. Bearing cover - P.E.
42 8126207 1 1 - - GASKET .. Bearing cap - P.E.
43 8133299 - - 1 1 GASKET .. Bearing cap - P.E.
44 271571 8 8 8 8 BOLT .. Cover mounting - 5/8-1 1 x 4-1/4 hex. head
45 8133334 8 8 8 8 WASHER .. Lock - 5/8
ff 46 8058284 1 1 - - THROWER .. Oil - Inner - P.E. - Replaced by 8499803 inner
seal - See Page 12 Ref. No. 19
47 8133304 . . 1 1 THROWER .. Oil - Inner - P.E.
/ 48 8058283 1 1 . _ THROWER .. Oil - Outer - P.E.
49 8133306 . . 1 1 THROWER .. Oil - Outer - P.E.
/ 50 8176822 1 1 . . RING ..Oil- Outer -P.E.
51 8176890 . . 1 1 RING .. Oil - Outer - P.E.
/ 52 8176824 1 1 . . SEAL .. Grease - P.E.
53 8176889 - . 1 1 SEAL .. Grease - P.E.
/ 54 175217 6 6 6 6 BOLT .. Seal mounting - 3/8-16 x 3/4 hex. head
/ 55 103321 6 6 6 6 WASHER .. Lock - 3/8
*56 8304858 1 1 . . GASKET .. Gear case grease return - Not applicable with Ref. 26
*57 8297477 - - 1 1 GASKET .. Gear case grease return
*58 8217663 As Required ADHESIVE .. Gasket - 8 oz.
059 7451863 1 1 1 1 BEARING ASSEMBLY .. Armature - C.E. (Hyatt) - Repl. 7450394
*60 7451864 1 1 1 1 RACE .. Outer - Includes rollers and brass cage - Repl. 7450395
*61 7451318 1 1 1 1 RACE .. Inner - Replaces 8106797
*62 7451319 1 1 1 1 COLLAR .. Bearing - Replaces 81091 18
# These changes are the result of a new traction motor bearing seal arrangement introduced during 1976. This new ar-
rangement removes unnecessary oil slingers designed for oil lubricated motors and incorporates other redesigned parts
developed specifically for the current grease lubricated motors. See Pointers Article dated March 14,1977 for details.

F3913 NOVEMBER, 1977


E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3913


TRACTION MOTOR
Ref. Part Number
No. Number Required Description
A 6 C D MOTOR ASSEMBLY .. Traction
<t>63 9437296 1 1 1 1 BEARING ASSEMBLY .. Armature - C.E. (SKF) - Repl.
9434298 and 9428485
*64 9437297 1 1 1 1 RACE .. Outer - Includes rollers and brass cage - Repl. 9428559
*65 9437315 1 1 1 1 RACE .. Inner - Replaces 457058
*66 9434299 1 1 1 1 COLLAR .. Bearing - Replaces 457059
67 8058170 1 1 1 1 HOUSING ..Bearing -C.E.
68 271613 8 8 8 8 BOLT .. Housing mounting - 3/4-10 x 2-1/2 hex. head
69 8133335 8 8 8 8 WASHER .. Lock - 3/4
70 8496324 1 . 1 . COVER ASSEMBLY .. Bearing - C.E. - With provisions for locked
wheel detector at 2:00 o'clock - Repl. 8248991
«S*71 8496325 1 - 1 - INSERT .. Anti-churn - Applied to 8496324 cover
«S*72 8248804 1 - 1 - INSERT .. Anti-churn - Applied to 8248991 cover
without detector opening
tf*73 8479432 1 - 1 - INSERT .. Anti-churn - Applied to 8479444 cover
with detector opening at 12:00 o'clock
+*74 181427 1 - 1 - BOLT .. 1/2-20 x 1 hex. head - Used to plug opening in 8496324
cover when detector is not used
*75 8058169 . 1 . 1 COVER .. Bearing - C.E.
rt- 75A 9083296 1 . . . CAP ASSEMBLY .. Bearing - C.E. - Formerly 8333752
76 8333752 - 1 1 1 CAP ASSEMBLY .. Bearing - C.E.
*77 8333591 1 . 1 . INSERT .. Anti-churn
*78 8058506 1 1 1 1 GASKET .. Bearing cover - C.E.
*79 8058507 1 1 1 1 GASKET .. Bearing cap - C.E.
80 271566 6 6 6 6 BOLT .. Cover and cap - 5/8-1 1 x 3 hex. head
81 8133334 6 6 6 6 WASHER .. Lock - 5/8
// 82 8058168 - 1 1 1 THROWER .. Oil - C.E. - For Column "A" application, See Ref.
No. 21 on Page 12
^83 8168504 1 1 1 1 RETAINER .. Bearing - C.E.
<684 8479431 1 - - - RETAINER .. Bearing - C.E. - With provision for locked
wheel detector
85 9420945 6 6 6 6 BOLT .. Lock - Retainer mounting - 7/16-20 x 1 hex. head
86 8351902 1 1 1 1 CABLE ASSEMBLY .. Traction motor ground - Incl. term, lugs
87 8352037 3 3 3 3 TUBING .. Heat shrinkable - 1-1/2 I.D. x 3 in. long
^*88 8351382 1 1 1 1 DEFLECTOR .. Air - Fabricated frame
tf*89 8351758 1 1 1 1 DEFLECTOR .. Air - Cast frame
*90 9417959 2 2 2 2 BOLT .. Lock - Deflector mounting - 3/8-16 x 3/4 hex. head
*91 103341 2 2 2 2 WASHER .. Plain - 3/8
*92 8141285 . 2 . 2 TUBE ASSEMBLY .. Lubricating
*93 8145349 . 2 . 2 CLAMP .. Tube
*94 179833 - 1 - 1 BOLT .. Tube clamp - Pinion end - 3/8-16 x 1/2 hex. head
*95 179837 - 1 - 1 BOLT .. Tube clamp - Commutator end - 3/8-16 x 3/4 hex. head
*96 103321 - 2 - 2 WASHER .. Lock - 3/8
*97 8216604 - 1 - 1 PAD .. Tube clamp mounting - Commutator end
98 8227168 1 1 1 1 PLATE .. Name
99 145369 6 6 6 6 SCREW .. Nameplate - No. 4 drive
*100 8118830 4 - - - PAD .. Tapping - Used with provisions for locked wheel detector
only
*101 8213281 As Required NEOPRENE .. Liquid - Insulating 1 gal. - Limited shelf life
*102 8198204 As Required COMPOUND .. Caulking - 1-1/2 Ib.
*103 - --- As Required GREASE .. Armature bearings
8249819 .. 35 Ib. pail 8249820 .. 120 Ib. drum
*104 . . . . As Required OIL .. Armature bearings and traction motor support bearings
8039278 .. 5 gal. 821 1926 .. 55 gal. drum
*105 8496807 1 1 " 1 " PICKUP .. Magnetic - Incl. cable with plug - For locked wheel detector
*106 9333599 1 - 1 - 1 - PICKUP .. Magnetic - Incl. cable with leads - For locked wheel detector
l+These changes are the result of a new traction motor bearing seal arrangement introduced during 1976. This new
arrangement removes unnecessary oil slingers designed for oil lubricated motors and incorporates other redesigned
pans developed specifically for the current grease lubricated motors. See Pointers Article dated March 14,1977 for
details.

NOVEMBER, 1977 F3913


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3913
TRACTION MOTOR

Ref. Nos. I and 2

VIEW A VIEW B
Previous Design Bearing Seal Arrangement - Prior to 1976
PLATE E3913-1

F3913 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.F3913
TRACTION MOTOR

Ref. No. I

VIEW A VIEW B

Present Design Bearing Seal Arrangement - Since 1976


PLATE D3913-2

NOVEMBER, 1977 F3913


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3913
TRACTION MOTOR
Stator Assembly
PLATE D3913-3

Ref. Part No.


No. Number Req. Description
1 8283810 A _ STATOR ASSEMBLY .. Equipped - D77B.D77E - Includes narrow window
support bearing caps, axle shield and commutator covers

2 _ _
B STATOR ASSEMBLY .. Equipped - D75BJ)67B,D67EJD57B-1,D57E - Includes
narrow window support bearing caps, axle shield and commutator covers
3 8283811 1 1 FRAME ASSEMBLY .. Stator - Includes narrow window support bearing caps
/ Support bearing caps are semi-finished. All caps require line boring on application. Pinion end caps also require
drilling 1-1/16 inch diameter hole and machining 4 inch dimension of gear case arm.
The following components, Ref. Nos. 4 thru 166 on Pages 6 thru 9 are applicable to Ref. Nos. 1 and 2, Columns
A and B unless otherwise indicated in description column.
/*4 8283985 1 CAP ASSEMBLY .. Support bearing - P.E. • Narrow window - 4.515 R. bore
<4*5 9333024 1 CAP ASY. .. Oil filler -Coil spring attached to cover-Repl. 8319096
^ 6 8424583 1 CUP .. Oil filler - Twist lock cover
*7 8348620 1 PLUG .. Pipe - Drain - 1/2 M.P.T.
/ 8 8283987 1 CAP ASSEMBLY .. Support bearing - C.E. - Narrow window - 4.515 R. bore
$ 9 9333024 1 CAP ASY. .. Oil filler-Coil spring attached to cover-Repl. 8319096
tflO 8424583 1 CUP .. Oil filler - Twist lock cover
*11 8348620 1 PLUG .. Pipe - Drain - 1/2 M.P.T. square socket
#12 8242193 8 BOLT .. Support bearing cap mounting - 1-3/8-6 x 3 hex. head -
Fabricated frames - See Pointers of November 26, 1958
//*13 8135061 8 BOLT .. Support bearing cap mounting - 1-3/8-6 x 4-1/8 hex. head -
Cast and early fabricated frames - See Pointers of November 26, 1958
// The following six-inch long axle cap bolts and hardened spacers are available as an option for application on the
lower P.E. axle cap positions: (2) 9095753 bolts and (2) 9318786 spacers for fabricated frames or (2) 9095753
bolts and (2) 9318880 spacers for cast frames. A washer is not used with the six-inch long bolt. See Pointers
Article dated June 22, 1977.
*14 8145553 8 NUT .. Support bearing cap bolt - 1-3/8-6 round - Used with Ref. 13
15 8478477 4 SHIM .. Cap - .010 - Replaces two (2) 8300067
<t>16 8495681 8 WASHER .. Flat
tf!6 8135054 8 WASHER ..Lock -1-3/8
<t>ll 8351502 1 PLATE .. Wear - Motor suspension - Upper - Manganese
18 8436596 1 PLATE .. Wear - Motor suspension - Lower - Manganese
*«S19 8320067 1 PLATE .. Wear - Motor suspension - Manganese (Riveted)
*20 179238 2 RIVET .. Wear plate - 3/4-4 countersunk head - Used with Ref. 19
21 8300157 4 BLOCK .. Brush holder - Inner
22 8496443 4 BLOCK .. Brush holder - Outer - Replaces 8081907
23 271660 4 BOLT .. Block mounting - 7/8-9 x 3 hex. head
24 8344182 4 WASHER .. Lock - 7/8
25 8109180 A.R. SHIM .. Inner block - .003
26 8109181 A.R. SHIM .. Inner block - .007
27 8109182 A.R. SHIM ..Inner block -.010
28 8032452 A.R. SHIM.. Inner block -.01 5
29 8109178 A.R. SHIM .. Inner block - .030
30 8109179 A.R. SHIM .. Inner block - .060
31 8166258 2 KEY .. Support bearing - 1/2 x 1/2 x 5-15/16
*32 8300003 2 BUTTON .. Cover mounting
*33 8213968 1 LUG .. Cover
034 8110556 10 STUD .. Cable clamp
*?i35 8300001 11 STAPLE .. Tieing - Cable attaching
*36 8351145 1 SUPPORT .. Cable
*37 8212161 1 SCREEN .. Top - Suspension side - Pinion end
*38 8212162 1 SCREEN .. Top - Axle side - Pinion end

F3913 NOVEMBER, 1977


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3913
TRACTION MOTOR
Ref. Part No.
No. Number Req. Description
A B STATOR ASSEMBLY .. Equipped
*39 8209519 1 LATCH ASSEMBLY .. Upper commutator cover
*40 8300016 1 LATCH .. Cover
*41 8300017 1 LINK .. Latch to frame
*42 8069300 2 PIN .. Link to latch
*43 8300057 1 PIN .. Link to frame
*44 108630 2 PIN.. Cotter-1/8x7/8
i*45 8204661 1 COVER ASSEMBLY .. Commutator - Upper - Fabricated stator frame
*46 8400561 1 GASKET .. Cover - Felt
*47 8204658 1 SPRING .. Latch
*48 104068 3 RIVET .. Spring to cover - 3/16 x 5/8 round head
1*49 8183868 1 COVER ASSEMBLY .. Commutator - Upper - Cast stator frame
*50 8430324 1 GASKET .. Cover - Felt
*51 8300012 1 SPRING .. Latch
*52 104068 3 RIVET .. Spring to cover -3/16x5/8 round head
>*53 8204665 1 COVER ASSEMBLY .. Commutator - Large lower - Fab. stator frame
*54 8400649 1 GASKET .. Cover - Felt
S*55 8300011 1 COVER ASSEMBLY .. Commutator - Large lower - Cast stator frame
*56 8400629 1 GASKET ..Cover-Felt
*57 8300013 1 COVER ASSEMBLY .. Commutator - Small lower - Cast and fabricated
stator frame
*58 8395503 1 GASKET .. Cover - Felt
*59 8117406 1 COVER .. Air inlet - Top
*60 8117405 1 COVER .. Air inlet - Side
*61 179879 10 BOLT .. Commutator cover -1/2-13 x 3/4 hex. head
*62 103323 10 WASHER.. Lock-1/2
*63 8137701 14 BOLT ASY... Air inlet cover - 3/8-16 x 5/8 hex. head - Includes lockwasher
/ Quick access large lower commutator covers are available in place of Ref. Nos. 53 and 55 - See Page 11
*64 8188372 1 SHIELD .. Axle
//*65 271556 2 BOLT ..Axle shield-5/8-11 x 1-1/4 hex. head
//*66 103325 2 WASHER .. Lock - 5/8
J4Ref. Nos. 65 and 66 are not required for redesigned axle shield introduced during 1973.
67 - . - . 4 HOLDER ASSEMBLY .. Brush - See Page 13
68 8276860 8 BAFFLE ASSEMBLY .. Air - Inner - Aluminum
69 8276861 8 BAFFLE ASSEMBLY .. Air - Outer - Aluminum
+*70 8319734 8 SHIM .. Inner air baffle
71 8248965 1 COIL ASSEMBLY .. Main field - No. 1 - Bottom
72 8248966 1 COIL ASSEMBLY .. Main field - No. 2 - Suspension side
73 8248967 1 COIL ASSEMBLY .. Main field - No. 3 - Top
74 8248968 1 COIL ASSEMBLY .. Main field - No. 4 - Axle side
*75 8208116 4 SHIELD .. Coil assembly
+*76 8306148 A.R. SHIM .. Coil assembly - Insulated - Inner - .010
+*77 8306149 A.R. SHIM .. Coil assembly - Insulated - Inner - .020
+*78 8306150 A.R. SHIM .. Coil assembly - Insulated - Outer - .010
+*79 8306151 A.R. SHIM .. Coil assembly - Insulated - Outer - .020
80 8300084 3 POLE ASSEMBLY .. Main field coil - No. 1,2 and 3
*81 8300083 12 STUD ..Main pole-1-1/8-7x4-7/8
82 8102831 1 POLE ASSEMBLY .. Main field coil - No. 4
*83 8175408 4 BOLT .. Main pole - No. 4 coil - 1-1/8-7 x 2-3/4 hex. head
*84 8071313 4 PAD .. Main pole bolt - No. 4 coil -11 ga. x 1/2 x 3/4
*85 220089 12 NUT.. Main pole stud-1-1/8-7 hex.
*86 8160907 12 WASHER.. Lock-1-1/8

NOVEMBER, 1977 F3913


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3913
TRACTION MOTOR

Ref. Part No.


No. Number Req. Description
B STATOR ASSEMBLY .. Equipped

87 8248937 4 COIL ASSEMBLY .. Interpole


*88 8206527 A.R. SHIM .. Interpole coil - .029
*89 8335130 8 WASHER .. Insulating
+*90 8320534 A.R. SHIM .. Interpole coil - Insulated - .020
91 272565 16 BOLT .. Interpole coil - 1-1/8-7 x 3-3/4 hex. head
92 8160907 16 WASHER.. Lock-1-1/8

0 93 8351147 1 CABLE ASSEMBLY .. Interpole coil - No. 1 to No. 4 coil


*94 8133497 2 LUG .. Terminal -1 way - Straight
*95 8433443 A.R. CABLE .. 1100-24 - 100 ft. -(Approx. 16 in. required)
0*96 8248796 1 CONNECTOR ASSEMBLY .. Interpole coil (flat bar) - No. 1 to No. 4 coil

0 97 8355704 1 CABLE ASSEMBLY .. Interpole coil - No. 1 to No. 2 coil


*98 8133497 1 LUG .. Terminal -1 way - Straight
*99 8351144 1 LUG .. Terminal • 1 way - 30 degree angle
*100 8433443 A.R. CABLE .. 1100/24 -100 ft. - (Approximately 18 in. required)
0*101 8248794 1 CONNECTOR ASSEMBLY .. Interpole coil (flat bar) - No. 1 to No. 2 coil

102 8248794 1 CONNECTOR ASSEMBLY .. Interpole coil (flat bar) - No. 3 to No. 4 coil •
All motors
103 8355745 2 CLAMP .. Cable j
*104 8035145 2 NUT .. Lock - 5/16-18 hex. ( Applied with Ref. Nos. 93 and 97 only
;
*105 120393 2 WASHER.. Plain-5/16
*106 8223648 2 BLOCK .. Spacer - Interpole lead support I Applied with flat bar
*107 _ A.R. TWINE .. Torpedo - Available as follows: ' connections
8133163 .. 1 Ib. ball 8173162 .. 10 Ib. spool
8145785 .. 50 Ib. spool
*108 8140503 13 BRAZING PIECE .. Main field and interpole coil leads
*109 8116442 A.R. FLUX .. Brazing - 1 Ib. jar
0 110 8355728 1 CONNECTOR ASSEMBLY .. Brush holder cross - Includes "A" lead - For
stators with clamps for attaching connectors
*111 8133492 1 LUG .. Terminal - 2 way - 25 degree angle - 775/24,1100/24 cable
*112 8133494 1 LUG .. Terminal -1 way - 90 degree angle - 775/24 cable
*113 8433442 A.R. CABLE .. 775/24 - 100 ft. (Approximately 3 ft. - 5 in. required)
*114 8433443 A.R. CABLE .. 1100/24 -100 ft. (Approximately 7 ft. - 9 in. required)
0*115 8133603 1 CONNECTOR ASSEMBLY .. Brush holder cross - Includes "A" lead - For
stators with staples for attaching connectors
*116 8133492 1 LUG .. Terminal - 2 way - 25 degree angle - 775/24,1100/24 cable
*117 8133494 1 LUG ,. Terminal -1 way - 90 degree angle - 775/24 cable
*118 8433442 A.R. CABLE .. 775/24 - 100 ft. (Approximately 3 ft. - 1 in. required)
*119 8433443 A.R. CABLE .. 1100/24 - 100 ft. (Approximately 7 ft. - 3 in. required)
0 120 8355727 1 CONNECTOR ASSEMBLY .. Brush holder cross - For stators with clamps
for attaching connectors
*121 8133493 1 LUG .. Terminal - 2 way - Straight - 775/24,1100/24 cable
"122 8133495 1 LUG .. Terminal -1 way - 90 degree angle - 775/24 cable
•123 8351144 1 LUG .. Terminal - 1 way - 30 degree angle -1100/24 cable
*124 8433442 A.R. CABLE .. 775/24 - 100 ft. (Approximately 3 ft. - 5 in. required)
*125 8433443 A.R. CABLE .. 1100/24 -100 ft. (Approximately 1 ft. - 4 in. required)
0 126 8133602 1 CONNECTOR ASSEMBLY .. Brush holder cross - For stators with
staples for attaching connectors
*127 8133493 1 LUG .. Terminal - 2 way - Straight - 775/24,1100/24 cable
*128 8133495 1 LUG .. Terminal - 1 way - 90 degree angle - 775/24 cable
*129 8133497 1 LUG .. Terminal - 1 way - Straight -1100/24 cable
*130 8433442 A.R. CABLE .. 775/24 -100 ft. (Approximately 3 ft. - 1 in. required)
*131 8433443 A.R. CABLE .. 1100/24 -100 ft. (Approximately 7 ft. -1 in. required)

F3913 8 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3913


TRACTION MOTOR

Ref. Part No.


No. Number Req. Description
B STATOR ASSEMBLY .. Equipped

132 180181 4 BOLT .. Connector to brush holder 1/2-13x2 hex. head


133 8137718 4 WASHER .. Lock -1/2
134 120378 4 NUT.. 1/2-13 hex.
135 8355744 CLAMP .. Brush holder connector
*136 120393 WASHER ..Plain-5/16 Applied with Ref. Nos. 110 and 120
*137 8035145 NUT.. Lock-5/16-18 hex.

138 8141062 1 LEAD ASSEMBLY .. "AA" - 7 ft. - 2-1/2 in. cable length
*139 8133497 1 LUG .. Terminal -1 way - Straight -1100/24 cable
*140 8433443 A.R. CABLE .. 1100/24 - 100 ft. (7 ft. - 2-1/2 in. required)
14F 8141063 1 LEAD ASSEMBLY.. "F" - 6 ft. -10 in. cable length
*142 8133497 1 LUG .. Terminal -1 way - Straight -1100/24 cable
*143 8433443 A.R. CABLE.. 1100/24 - 100 ft. (6 ft. - 10 in. required)
144 8141064 1 LEAD ASSEMBLY .. "FF" - 6 ft. 5 in. cable length
*145 8133497 1 LUG .. Terminal -1 way - Straight -1100/24 cable
*146 8433443 A.R. CABLE.. 1100/24 - 100 ft. (6 ft.-5 in. required)
<j> 147 8206883 4 GROMMET .. Traction motor lead - Fabricated stator frame
i 148 8133338 4 GROMMET .. Traction motor lead - Cast stator frame
149 8171966 4 INSULATION .. Traction motor lead
150 8171967 STRAP .. Traction motor lead
151 8164478 SEAL .. Lead cable strap
152 8351344 4 INSULATION .. Lead strap
153 8195958 1 CLEAT .. Traction motor lead
154 8195960 1 SUPPORT .. Traction motor cable
155 8195959 4 COVER .. Cable -1-3/8 I.D. x 3 in. long
156 271564 2 BOLT .. Cleat mounting - 5/8-11 x 2-1/2 hex. head
157 103325 2 WASHER .. Lock - 5/8
158 . . .. 4 CONNECTOR .. Clasp - Half - Traction motor lead
8109922 .. 1100/24 cable - Clasp type
8160270 .. 1325/24 cable -Clasp type
8138538 .. 1100/24 cable -Bolted type
8172124 .. 1325/24 cable -Bolted type
«5*159 8204569 4 PIN .. Connector - Clasp type - .250 x .763 knurled one end
(4*160 8484805 4 PIN .. Connector - Clasp type -..250 x 7/8 plain
•161 273945 BOLT .. Connector - Bolted type - 3/8-24 x 1-1/4 hex. head
•162 8099774 NUT .. Connector bolt - 3/8-24 hex.
"163 8364538 4 ADAPTER .. Connector - Clasp to bolted type
•164 8415904 1 BLOCK ASSEMBLY .. Cable clamp - Rubber - Not applicable with Ref. Nos.
153, 154 and 155
*165 271570 2 BOLT .. Cable clamp block - 5/8-11 x 4 hex. head
*166 8352872 A.R. NUT LOCK.. Sealing compound-2-1/2oz.- Applied to threads of Ref.
No. 165
*167 9096902 KIT .. Sleeve - Traction motor connector water shield
4-8491261 insulation sleeve
4-8491336 heat shrink tube

NOVEMBER, 1977 F3913


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. NO.F3913
TRACTION MOTOR

103

93

34

PLATE D3913-3

F3913 10 NOVEMBER, 1977


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.F3913
TRACTION MOTOR
Quick Access Commutator Covers

22
r£__?S——

IO

Ref. Nos. 1 and 2 Ref. Nos. 3 and 4

PLATE D3913-4
Ref. Part Number
No. Number Required Description
1 8408599 1 _ _ _ COVER ASY. .. Commutator - Large lower - Quick access - Fabricated
stator frame
2 8408688 - 1 . - COVER ASY. .. Commutator - Large lower • Quick access - Cast stator frame
3 8467155 - - 1 - COVER ASY. .. Commutator - Large lower - Quick access - Fabricated
stator frame
4 8467156 - - - 1 COVER ASY. .. Commutator - Large lower - Quick access - Cast stator frame
5 8408660 1 . . . COVER .. Commutator - Quick access
6 8408663 - 1 . - COVER .. Commutator - Quick access
7 8467261 - - 1 - COVER .. Commutator - Quick access
8 8467262 - - - 1 COVER .. Commutator - Quick access
9 8467263 - - 1 1 PLATE .. Cover mounting
10 8467265 1 1 1 1 HINGE .. Cover - Formerly 8415568 (2) required Col. A & B
11 8408603 2 2 . . LATCH ASSEMBLY .. Cover
12 8082406 2 2 . . SPRING .. Latch
13 8408604 2 2 . . HANDLE .. Latch
14 457011 2 2 . - PIN .. Roll - Handle to bracket
15 104095 6 6 - - RIVET .. Latch mounting - 5/16 x 1/2 round head
16 8408606 2 2 - - HOOK .. Latch spring
*17 8400649 1 - 1 - GASKET .. Cover assembly to stator frame
*18 8400629 - 1 - 1 GASKET .. Cover assembly to stator frame
19 8408785 2 - . - GASKET .. Cover to cover frame - 1/8 x 1/2 x 15-5/32 in.
20 8408834 - 2 - - GASKET .. Cover to cover frame - 1/8 x 1/2 x 14-1/2 in.
21 8408784 1 1 - - GASKET .. Cover to cover frame - 1/8 x 1/2 x 6-3/8 in.
22 8477290 1 1 - - BRACKET .. Protective - Right side
23 8477291 1 1 - - BRACKET .. Protective - Left side

NOVEMBER, 1977 11 F3913


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.F3913
TRACTION MOTOR
Armature Assembly

Ref. No. 2

PLATE C3913-5
Ref. Part No.
No. Number Req. Description
1 8367387 A _ . ARMATURE ASSEMBLY .. Traction motor - D77BJD67B - Unit Exch. 8365574
2 8367388 - B - ARMATURE ASSEMBLY .. Traction motor -D77EJD67E
3 8314700 - - C ARMATURE ASSEMBLY .. Traction motor - D75B JJ57B-1
4 8378202 1 1 1 COMMUTATOR ASSEMBLY .. Armature
5 8370908 1 1 1 RING .. "V" - Commutator - Rear - Nomex
6 8370911 1 1 1 RING .. "V" - Commutator - Front - Nomex
1 8300056 8 8 8 BOLT .. Commutator - 7/8-9 x 7 hex. socket head
8 8353693 8 8 8 WASHER .. 7/8 I.D. x 1 -3/8 O.D. - Plain
9 8356910 1 1 1 SEAL .. Extruded - Commutator to armature
10 8307430 1 . 1 SHAFT .. Armature - Standard
8307435 .. .005 O.S. 8307432 .. .025 O.S. 8307433 .. .060 O.S.
*11 9418862 1 . 1 SCREW .. Set - 1/2-20 x 3/4 hex. socket
12 8168516 . 1 . SHAFT .. Armature - Standard
8172838.. .025 O.S. at quill fit
13 8300100 1 1 1 BELL .. End
14 271556 8 8 8 BOLT .. End bell mounting - 5/8-1 l x l - 1 / 4 hex. head
15 8133334 8 8 8 WASHER .. Lock - 5/8
16 8300143 As Req. WEIGHT .. Balance - P.E. - Copper
17 8306706 As Req. WEIGHT .. Balance - P.E. - Aluminum
18 115321 As Req. SCREW .. Set - 5/16-18 x 5/16 hex. socket cup point
19 8499803 1 . 1 SEAL .. Inner - P.E. - Replaces 8058284 oil thrower and 8058285 oil ring
20 8133303 - 1 . RING .. Oil - P.E.
21 8499802 1 - 1 SPACER .. C.E. - Formerly 8300120 spacer and 8058168 oil thrower
22 8300120 . 1 . SPACER .. C.E.
23 9083297 1 . 1 COLLAR .. C.E. - Formerly 8058172
24 8058172 . 1 . COLLAR.. C.E.
25 8104091 As Req. WEIGHT .. Balance - C.E.
F3913 12 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. F3913


TRACTION MOTOR
Brush Holder Assembly

Ref. No. 1 Ref. No. 2 Ref. No. 3


PLATE A3913-6

Ref. Part Number


No. Number Required Description
* 1 8417729 A . . HOLDER ASSEMBLY .. Brush - D77B,D77E
i 2 8331061 - B - HOLDER ASSEMBLY .. Brush - D77B,D77E,D75B>D67B,D67E,D57B-1 JJ57E
3 8497580 . . c HOLDER ASSEMBLY .. Brush - D77B - Shuntless brush
4 8417687 1 . 1 HOLDER .. Brush
5 833041 1 - 1 - HOLDER .. Brush
6 8417728 2 ,
2 STUD ASSEMBLY .. Brush holder insulator - Standard
8427800 .. .002 O.S.
7 8159003 . 2 . STUD ASSEMBLY .. Brush holder insulator - Standard
8209068 .. .002 O.S. 8219773 .. .008 O.S. 8209069 . .031 O.S.
8222653 .. .033 O.S. 8222652 .. .062 O.S. 8222654 .. .065 O.S.
8 274324 - 2 - PIN .. Stud to frame - .156 x 1-3/8
9 8338116 3 3 . CELL ASSEMBLY .. Brush spring - Constant pressure
10 8497585 - - 3 CELL ASSEMBLY .. Brush spring - Ringsdorf
11 8296216 1 1 1 SPINDLE .. Brush holder cell
12 8290122 - 19 . WASHER .. Plain - 13/32 I.D. x 13/16 O.D. x .055
*13 142486 2 2 2 PIN .. Spindle retaining - 1/8 x 3/4
14 8392987 2 2 - BOLT ASSEMBLY .. Brush terminal - Includes lock and plain
washers - 5/16-18 x 3/4 hex. head
15 8417727 2 . . BOOT .. Stud insulator - Rubber
16 8497579 . . 2 BOOT .. Stud insulator - Rubber
17 8303195 . 2 . SLEEVE .. Stud insulator - Rubber
18 8497581 - - 6 RJVET .. Spring shunt to holder - .106 dia. x .437 long
*19 8345495 A.R. . A.R. COMPOUND .. Insulator boot - 6 oz.
•20 8453256 - A.R. . COMPOUND .. Insulator sleeve - 5 oz.

NOVEMBER, 1977 13 F3913


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A3914


TRACTION MOTOR
D87 Traction Motor
GP39X,GP40X,GP50,SD40X and SD50 Locomotives
PLATE A3914-1
Ref. Part No.
No. Number Req. Description
1 9530852 1 MOTOR ASY... Traction - D87 - Unit exchange 9522826 - Replaces D87AX J)87X,
D87RSX and D87Y motors
2 9524138 STATOR ASY... Equipped - Includes support bearing caps, axle shield, and
commutator covers - See Page 4
* 3 9322058 12 BRUSH .. Carbon - DE7 - 2-7/16 in. long - FCW - 3 wafer SeeP.L.9136
0 3 9322057 12 BRUSH .. Carbon - AC124 - 2-7/16 in. long - FCW 3 wafer
4 9522507 1 ARMATURE ASY... Traction motor - Unit exchange 9522827 - See Page 9
5 8300183 1 NUT .. Pinion - 2-3/4 - 8 - Special
6 8300182 1 WASHER.. Lock - Pinion nut
* 7 8157239 1 GUARD .. Pinion
* 8 191589 1 BOLT .. Guard to cap arm -1-8 x 5-1/2 square head
* 9 140632 1 NUT.. 1-8 hex.
0 10 9436909 1 - BEARING ASY... Armature - Pinion end (SKF)
0 10 7455709 - 1 BEARING ASY... Armature - Pinion end (Hyatt)
0*11 9436910 1 - RACE .. Outer - Includes rollers and brass cage
**11 7455711 - 1 RACE .. Outer - Includes rollers and brass cage
0*12 9436911 1 - RACE .. Inner
0*12 7455710 - 1 RACE.. Inner
13 9519402 1 HOUSING ASY... Bearing -Pinion end
14 8035496 7 BOLT .. Housing mounting -1-8 x 2 in. hex. head
15 8137697 6 WASHER .. Lock -1 inch
16 9329446 1 COVER .. Bearing - Pinion end
*17 8330744 1 INSERT .. Anti-churn
18 9082219 1 CAP.. Bearing - Pinion end
19 9082786 1 GASKET .. Bearing cover - Pinion end
20 9082776 1 GASKET .. Bearing cap - Pinion end
21 271569 8 BOLT .. Cover mounting - 5/8-11 x 3-3/4 in. hex. head
22 8133334 8 WASHER .. Lock - 5/8
23 9329440 1 SLINGER .. Grease - Pinion end
24 9329441 1 PLATE.. Partition
25 9329449 1 SEAL .. Grease - Outer
26 8277388 6 BOLT .. Cap - Lock - Seal mounting - 3/8-16 x 3/4 in. hex.^socket head
0 27 9439610 1 - BEARING ASY... Armature - Commutator end (SKF)
027 7451863 - 1 BEARING ASY... Armature - Commutator end (Hyatt)
0*28 9437297 1 - RACE .. Outer - Includes rollers and brass cage
0*28 7451864 - 1 RACE .. Outer - Includes rollers and brass cage
0*29 9439611 1 - RACE .. Inner
0*29 7451318 - 1 RACE .. Inner
0*30 9434299 1 - COLLAR.. Bearing
0*30 7451319 - 1 COLLAR.. Bearing
31 8408477 1 HOUSING ASY... Bearing - Commutator end
32 271613 8 BOLT .. Housing mounting - 3/4-10 x 2-1/2 in. hex. head
33 8133335 8 WASHER .. Lock - 3/4
034 8248991 1 - COVER ASY... Bearing - Commutator end - Basic
034 8496324 - 1 COVER ASY... Bearing - Commutator end - With provision for locked wheel
detector at 2:00 o'clock
0*35 8248804 1 - INSERT .. Anti-churn
0*35 8496325 - 1 INSERT.. Anti-chum
*36 181427 - 1 BOLT .. 1/2-20 x 1 in. hex. head - Applied to opening in cover when detector is not
used
OCTOBER, 1981 1 A3914
E L E C T H O - M O T I V E D I V I S I O N C E N E I A l M O T O I S C O « P O * A T I O N

P.L. No. A3914


TRACTION MOTOR

Ref. Part No.


No. Number Req. Description
9530852 1 MOTOR ASY... Traction - D87
37 9083296 1 CAP ASY... Bearing - Commutator end - Formerly 9082396
38 8333591 1 INSERT .. Anti-churn - Bearing cap
39 8058506 1 GASKET .. Bearing cover - Commutator end
40 8058507 1 GASKET .. Bearing cap - Commutator end
41 271566 6 BOLT .. Cover to cap -5/8-11x3 in. hex. head
42 8133334 6 WASHER .. Lock - 5/8
43 8168504 1 RETAINER .. Bearing - Commutator end
. 43 8479431 1 RETAINER .. Bearing - Commutator end - With provision for locked wheel detector
44 9420945 6 BOLT .. Lock - Retainer mounting - 7/16-20 x 1 in. hex. head
45 8351902 1 CABLE ASY... Traction motor ground • Includes terminal lugs
46 8352037 3 TUBING .. Heat shrinkable -1-1/2 I.D. x 3 in. long
•47 8351382 1 DEFLECTOR.. Air
•48 9417959 2 BOLT .. Lock - Deflector mounting - 3/8-16 x 3/4 in. hex. head
*49 103341 2 WASHER .. Plain - 3/8
50 8227168 1 PLATE.. Name
51 145369 6 SCREW .. Name plate mounting - No. 4 drive
*52 8118830 4 PAD .. Tapping - Used with provision for locked wheel detector
*53 8213281 AR NEOPRENE .. Liquid - Insulating -1 gallon - Limited shelf life
*54 8198204 AR COMPOUND ..Caulking-1-1/2 Ib. can
•55 AR GREASE .. Armature bearings
9507146 ..35 Ib. pail 9507147 .. 120 Ib. drum
•56 8211926 AR OIL .. Traction motor support bearings and armature bearings - 55 gal. drum
•57 9333599 1 PICK-UP ASY... Magnetic • Includes cable with leads • For locked wheel detector
/*58 9531317 1 MASK ASY... Grease - Used with Ref. No. 16
r*S9 9529867 1 MASK ASY... Grease - Used with Ref. No. 18

/ It is recommended that these grease masks be used to properly contour bearing grease when applying the pinion
end bearing cover or pinion end bearing cap onto the D87 traction motor.

REVISED AUGUST, 1987


A3914 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3914


TRACTION MOTOR

51

Ref. No. 1

39\ 3U 40 ^ 377 38

VIEW A VIEW B

PLATE A3914-1

OCTOBER, 1981 A3914


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3914


TRACTION MOTOR
Stator Assembly
PLATES A3914-2 and A3914-3
Ref. Part No.
No. Number Req. Description
1 9524138 1 STATOR ASY... Equipped - D87 - Includes narrow window support bearing caps, axle
shield, and commutator covers
2 9532817 1 FRAME ASY... Stator - Includes narrow window support bearing caps
/ Support bearing caps are semi-finished. All caps require line boring on application. Pinion end caps also require
drilling 1-lj 16 inch diameter hole and machining 4 inch dimension of gear case arm.
/ 3 8283985 1 CAP ASY... Support bearing - Pinion end - Narrow window - 4.515 radius bore
*4 9333024 1 CUP ASY... Oil filler • Coil spring attached to cover
5 8348620 1 PLUG .. Pipe - Drain -1/2 MJ.T.
r 6 8283987 1 CAP ASY... Support bearing - Commutator end • Narrow window - 4.515 radius bore
7 9333024 1 CUP ASY... Oil filler • Coil spring attached to cover
8 8348620 1 PLUG .. Pipe • Drain • 1/2 MJ.T.
9 8242193 6 BOLT .. Support bearing cap mounting -1-3/8 - 6 x 3 hex. head
10 9095753 2 BOLT .. Support bearing cap mounting - Lower pinion side axle cap positions -
1-3/8-6 x 6 hex. head - Drilled
11 9318786 2 SPACER .. Lower pinion side axle cap position
12 8478477 4 SHIM .. Axle cap - .010
13 8495681 6 WASHER .. Flat - Special
*14 8116738 AR LOCKWIRE .. Axle cap bolts - 3/64 dia. x 500 ft.
15 8351502 1 PLATE .. Wear - Motor suspension - Upper • Manganese
16 8436596 1 PLATE .. Wear - Motor suspension - Lower - Manganese - Formerly 8463596
17 8300157 4 BLOCK .. Brush holder - Inner - Welded to frame
18 8496443 4 BLOCK .. Brush holder • Outer
19 271660 4 BOLT .. Block mounting - 7/8-9 x 3 hex. head
20 8344182 4 WASHER .. Lock - 7/8
21 - • - - AR SHIM .. Inner block
8109180 .. .003 8032452 ...015
8109181 .. .007 8109178 .. .030
8109182 ,..010 8109179 .. .060
22 8166258 2 KEY .. Support bearing -1/2 x 1/2 x 5-15/16
23 8300003 2 PIN .. Cover mounting - 3/8 dia. x 1-3/8 in. long
•24 8213968 1 LUG .. Cover latch link
25 8110556 8 STUD .. Cable clamp - 5/16-18 x 3/4 - Welded
26 8351145 1 SUPPORT .. Cable • Welded
27 8212161 1 SCREEN .. Top - Suspension side - Pinion end - Welded
28 8212162 1 SCREEN .. Top - Axle side - Pinion end - Welded
*29 9319949 2 PLATE ASY... Stud - Cable clamp
30 8209519 1 LATCH ASY... Upper commutator cover
•31 8300016 1 LATCH.. Cover
*32 8300017 1 LINK .. Latch to frame
•33 8069300 2 PIN .. Link to latch
*34 8300057 1 PIN .. Link to frame
•35 108630 2 PIN .. Cotter -1/8 x 7/8
36 8204661 1 COVER ASY... Commutator - Upper
37 8400561 1 GASKET .. Cover - Felt
38 8204658 1 SPRING .. Latch
39 104068 3 RIVET .. Spring to cover - 3/16
#40 8204665 1 COVER ASY... Commutator - Large lower
41 8400649 1 GASKET .. Cover - Felt

Quick access large lower commutator covers are available in place of 8204665 - See Page 11.

REVISED AUGUST, 1987


A3914 OCTOBER, 1981
E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3914


TRACTION MOTOR
Ref. Part No.
No. Number Req. Description
- 9524138 1 STATOR ASY... Equipped
42 8300013 1 COVER ASY... Commutator - Small lower
43 8395503 1 GASKET .. Cover - Felt
44 8117406 1 COVER .. Air inlet - Top
45 8117405 1 COVER .. Air inlet - Side
46 179879 10 BOLT .. Commutator cover -1/2-13 x 3/4 hex. head
47 103323 10 WASHER .. Lock -1/2
48 8137701 6 BOLT ASY... Air inlet cover - 3/8-16 x 5/8 hex. head - Includes lockwasher
49 8188372 1 SHIELD.. Axle
50 8417729 4 HOLDER ASY... Brush - See Page 10
51 9323702 8 BAFFLE.. Air
52 9321110 2 COIL ASY... No. 1 and 3 main poles - Open
53 9321111 2 COIL ASY... No. 2 and 4 main poles - Cross
*54 8417890 4 SHIELD.. Main poles
55 9317514 3 POLE ASY... Main - No. 1,2 and 3
*56 8300083 12 STUD .. Main pole -1-1/8 -7 x 4-7/8
57 9317452 1 POLE ASY. ..Main-No. 4
58 8160907 16 WASHER ..Lock-1-1/8
59 220089 12 NUT .. Main pole studs -1-1/8-7 hex.
60 8266969 16 BOLT .. No. 4 coil -1-1/8-7 x 3-3/4 in. long
61 9318619 4 COIL ASY... Interpole
*62 9323421 8 SHIELD .. Interpole coil
*63 9321234 AR SHIM .. Interpole coil - 4-5/16 x 19-1/2 x .024 in.
*64 9322590 4 SHIM .. Interpole coil -1-1/2 x 14-5/8 x .24 in. - (4) 1-1/8 dia. holes
*65 9318622 4 SHIM .. Interpole coil -1-1/2 x 14-5/8 x .128 in. - (4) 1-1/8 dia. holes
*66 9333238 8 SHIM .. Interpole coil -1-1/4 x 14-1/4 x .020 in.
•67 9530439 4 WASHER .. Insulated - 4-7/16 x 19-5/8 x .020 in.
68 9319805 1 CABLE ASY... Interpole coil - No. 1 to No. 4 coil
*69 8133497 2 LUG .. Terminal -1 way - Straight
*70 8433443 AR CABLE .. 1100/24 -100 ft. (Approx. 16 in. required)
71 9319807 2 CABLE ASY... Interpole coil - No. 1 to No. 2 and No. 3 to No. 4 coils
*72 8133497 2 LUG .. Terminal -1 way - Straight
*73 8351144 2 LUG .. Terminal -1 way - 30 degree angle
*74 8433443 AR CABLE .. 1100/24 -100 ft. (Approx. 3 ft. required)
75 9536712 1 CABLE ASY... Cross connector
*76 9536708 1 LUG .. Terminal -1 way - Straight
•77 8133497 1 LUG .. Terminal -1 way - Straight
*78 8433443 AR CABLE .. 1100/24 -100 ft. (Approx. 16 in. required)
79 9319689 1 CABLE ASY... Cross connector
*80 8133493 1 LUG .. Terminal - 2 way - Straight - 775/24 and 1100/24 cable
*81 8133495 1 LUG .. Terminal -1 way - 90 degree angle - 775/24 cable
*82 8351144 1 LUG .. Terminal -1 way - 30 degree angle -1100/24 cable
*83 8395904 AR TAPE .. Adhesive -1 in. x 60 yards
•84 8355873 AR TAPE .. Glass and silicone rubber -1 in. x 20 yards
*85 8433443 AR CABLE .. 1100/24 - 100 ft. (Approx. 16 in. required)
*86 8433442 AR CABLE .. 775/24 -100 ft. (Approx. 3 ft. 5 in. required)
87 9319806 1 CABLE ASY... "A"
*88 8133492 1 LUG .. Terminal - 2 way - 25 degree angle - 775/24,1100/24 cable
*89 8133494 1 LUG .. Terminal -1 way - 90 degree angle - 775/24 cable
*90 8395904 AR TAPE .. Adhesive -1 in. x 60 yards
*91 8355873 AR TAPE .. Glass and silicone rubber -1 in. x 20 yards
*92 8433443 AR CABLE .. 1100/24 -100 ft. (Approx. 7 ft. 9 in. required)
*93 8433442 AR CABLE .. 775/24 -100 ft. (Approx. 3 ft. 5 in. required)

OCTOBER, 1981 A3914


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3914


TRACTION MOTOR

Ref. Part No.


No. Number Req. Description
- 9524138 - STATOR ASY... Equipped
94 9319802 1 CABLE ASY... "AA" - 7 ft. 4-11/16 in. long
*95 8133497 1 LUG .. Terminal -1 way - Straight
*96 8433443 AR CABLE .. 1100/24 -100 ft. (7 ft. 2-1/2 in. required)
97 9319803 1 CABLE ASY... "F" - 7 ft. 5/8 in. long
*98 9536708 1 LUG .. Terminal -1 way - Straight
*99 8433443 AR CABLE .. 1100/24 -100 ft. (6 ft. 10 in. required)
100 9319804 1 CABLE ASY... "FF" - 6 ft. 7-3/16 in. long
*101 8133497 1 LUG .. Terminal -1 way - Straight
*102 8433443 AR CABLE .. 1100/24 -100 ft. (6 ft. 5 in. required)
103 8355744 3 CLAMP .. Insulated
104 9319778 8 CLAMP.. Insulated
*105 120393 11 WASHER ..Plain-5/16
*106 8035145 10 NUT .. Lock - 5/16-18 hex.
*107 180075 1 BOLT .. Clamp - 5/16-18 x 5/8 hex. head
*108 103320 1 WASHER .. Clamp - Lock - 5/16
109 180181 4 BOLT .. Connector to brush holder -1/2-13 x 2 hex. head
110 8137718 4 WASHER .. Lock -1/2
111 120378 4 NUT .. 1/2-13 hex.
112 8071313 4 PAD.. Tapping
113 179839 2 BOLT .. Cover - Air inlet - 3/8-16 x 1 in. hex. head
114 103321 2 WASHER .. Cover - Air inlet - Lock - 3/8
115 8351344 4 INSULATION .. Webbing
*116 8355873 AR TAPE .. Glass and silicone rubber
*117 8395904 AR TAPE.. Adhesive
118 9531799 8 SEAL .. Lead cable strap
119 9531800 8 STRAP .. Traction motor lead
120 8171966 4 INSULATION ..Webbing
121 8218764 4 COVER.. Cable
122 9319950 4 GROMMET .. Traction motor lead
123 8195960 1 SUPPORT .. Traction motor cable
124 8195958 1 CLEAT .. Traction motor lead
*125 9520774 2 STRIP.. Insulation
126 271564 2 BOLT .. Cleat mounting - 5/8-11 x 2-1/2 hex. head
127 103325 2 WASHER .. Lock - 5/8
*128 8175408 4 BOLT .. Main pole -1-1/8-7 x 2-3/4 hex. head
129 8109922 4 CONNECTOR .. Clasp - Half - Traction motor lead
*130 8140503 14 BRAZING PIECE .. Main field and interpole coil leads
*131 8116442 AR FLUX .. Brazing -1 Ib. jar

A3914 OCTOBER, 1981


E L E C T R O - M O T 1
V E D I V I S I O N
M O T O R S C O R P O R A T . O N

TRACTION MOTOR P.L. No. A3914

'58 J5* r27

OCTOBER, 1981
A3914
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3914


TRACTION MOTOR

103

SECTION C-C

104

SECTION D-D

PLATE A3914-3

A3914 8 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3914


TRACTION MOTOR
Armature Assembly

20 17 , 14, 15-, 14

I9_/Z|8 ^|6 13 \ - 2 i L22

PLATE A3914-4

Ref. Part No.


No. Number Req. Description
1 9522507 1 ARMATURE ASY... Traction motor - D87 - Unit exchange 9522827
2 8378202 1 COMMUTATOR ASY... Armature - Unit exchange 8423491
3 8382519 210 BAR.. Commutator
4 8299032 210 SEGMENT.. Mica
5 8370908 1 RING .. "V" - Commutator - Rear - Nomex
6 8370911 1 RING .. "V" - Commutator - Front - Nomex
7 8248932 1 BUSHING .. Commutator - Plate - Polyester laminate
8 8300061 1 RING .. "V" - Commutator - Rear
9 8328940 1 SPIDER .. Commutator - Front
10 8300056 8 BOLT .. Commutator - 7/8-9 x 7 in. hex. socket head
11 8353693 8 WASHER .. Plain - 7/8 I.D. x 1-3/8 O.D. x .134 thick
12 8141251 1 CORE ASY... Armature
13 - - - *• 1 SPIDER ASY... Core
8321439 .. 6270 diameter at quill fit
9081325 .. 6254 diameter at quill fit
9081326 .. 6256 diameter at quill fit
14 8300090 2 PLATE ASY... Armature end
15 8392282 AR LAMINATION .. Armature - 8 inch stack (Approx. 400 laminations) •
827 laminations required per armature
16 8300089 1 KEY .. Armature -16-1/2 x 3/4 x 1/2
17 8300088 1 SUPPORT.. Coil-C.E.
18 8300087 1 NUT ..5-12-Special
19 138623 1 SCREW .. 1/4-20 x 3/8 hex. socket oval point
20 8356910 1 SEAL .. Extruded - Commutator to armature
21 9519133 1 SHAFT .. Armature - Standard
9532206 .. .005 O.S. 9532207 .. .025 O.S. 9532208.. .060 O.S.
22 9418862 1 SCREW .. Set -1/2-20 x 3/4 hex. socket
</> 23 8300100 1 BELL.. End
<t> 23 9501865 1 BELL.. End
24 271556 8 BOLT .. End bell mounting -5/8-11 x 1-1/4 hex. head
25 8133334 8 WASHER .. Lock - 5/8
26 8300143 AR WEIGHT .. Balance - P.E. - Copper
27 8306706 AR WEIGHT .. Balance - P.E. - Aluminum
28 115321 AR SCREW .. Set - 5/16-18 x 5/16hex. socket cup point
29 9082233 1 SEAL .. Inner - P.E.
30 8499802 1 SPACER.. C.E.
31 9083297 1 COLLAR.. C.E.
32 8104091 AR WEIGHT .. Balance - C.E. - Carbon steel

OCTOBER, 1981 A3914


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. A3914
TRACTION MOTOR
Brush Holder Assembly

PLATE A3914-5
Ref. Part No. Ref. No. 1
No. Number Req. Description
1 8417729 1 HOLDER ASY... Brush - D87
2 8417687 1 HOLDER .. Brush
3 8417728 2 STUD ASY... Brush holder insulator - Standard
8427800 .. .002 O.S.
4 8338116 3 CELL ASY... Brush spring
5 8296216 1 SPINDLE .. Brush holder cell
* 6 142486 2 PIN .. Spindle retaining -1/8 x 3/4
7 8392987 2 BOLT ASY... Brush terminal - Includes lock and plain
washers - 5/16-18 x 3/4 hex. head
8 8417727 BOOT .. Stud insulator - Rubber
* 9 8345495 AR COMPOUND .. Insulator boot - 6 oz.

A3914 10 OCTOBER, 1981


E L E C T R O - M O T I V E O I V O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A3914


TRACTION MOTOR
Quick Access Commutator Covers
11 —-^^Wt———.rv-p^;—•—- 10
1C
Hr\ fnl M
© *
^— 4
? C "*" 3 ~~
^—— 8
12 x ^

10 /
/ / /'
A
i ^"^11 , ^^—13
/ i
H
/- -*""^

\*>s 0
/
1

1
1

1
~S ^n:7 6

j ^ /
^ 1
^^ 14 /
1

) x-6 /— ^
1

13-^
1

X — i :i i /
0 I, 1 _ 1J 1 L^ •6 n i—i __i — ni
i o,
Ref. No. 1 PLATE A3914-6 Ref. No. 2
Ref. Part No.
No. Number Req. Description
A B

1 8408599 1 _ COVER ASY. .. Commutator - Large lower - Quick access - Fabricated stator frame
2 8467155 - 1 COVER ASY. .. Commutator - Large lower - Quick access - Fabricated stator frame
3 8408660 1 _ COVER .. Commutator - Quick access
4 8467261 . 1 COVER .. Commutator - Quick access
5 8467263 - 1 PLATE .. Cover mounting
6 8467265 1 1 HINGE .. Cover - Formerly (2) 8415568 required Col. A and B
7 8408603 2 . LATCH ASY. .. Cover
8 8082406 2 . SPRING .. Latch
9 8408604 2 - HANDLE .. Latch
10 457011 2 . PIN .. Roll - Handle to bracket
11 104095 6 - RIVET .. Latch mounting -5/16x1/2 round head
12 8408606 2 - HOOK .. Latch spring
13 8400649 1 1 GASKET .. Cover assembly to stator frame
14 8408785 2 - GASKET .. Cover to cover frame - 1/8 x 1/2 x 15-5/32 in.
15 8408784 1 - GASKET .. Cover to cover frame - 1/8 x 1/2 x 6-3/8 in.
16 8477290 1 - BRACKET .. Protective - Right side
17 8477291 1 - BRACKET .. Protective - Left side

OCTOBER, 1981 11 A3914


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. B4001


CIRCUIT MODULE ASSEMBLIES
Dash Two Type Circuit Module Index
Ref. Module Replaced Utex Module Module Page Locomotive
No. Part No. By Part No. Legend Function No. Application
NOTE: SeeP.L. 4003 for Super Series Type Circuit Module Assemblies.
1 8461868 8464735 AN10 \ 3941 GP38-2 ,GP39-2 ,GP40-2 ,SD38-2 ,SD40-2 ,
SD40T-2,SD45-2.SD45T-2,F40PH-2
1 8461869 8464736 AN11 3941 GP38-2,GP40-2,SD38-2,SD40-2,SD45-2,
SD45T-2
1 8461870 8464737 AN12 3941 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
SD40-2,SD40T-2,SD45-2,SD45T-2
1 8484573 9080364 AN13 3941 GP38-2 ,SD40-2 ,SDP40F
1 8484574 9080365 AN14 3941 SD45-2
1 8489225 9080366 AN15 3941 GP38-2,SD40-2
1 8489226 9080367 AN 16 > Annunciator 3941 GP38-2 ,GP39-2 ,GP40-2,SD38-2,SD40-2 ,
SD45-2,F40C,F40PH
1 8490341 9080369 AN17 3941 GP38-2,GP39-2,GP40-2,GP40P-2,SD40-2,
SD40T-2 ,SD45-2 ,SD45T-2
1 8490660 9080372 AN18 3941 SD40-2
1 8491485 9080371 AN19 3941 GP38-2 ,GP40-2,SD40-2 ,F40PH-2
1 8495618 9080370 AN20 3941 SDP40F.F40PH
1 9094482 9507227 AN24 3941 SD40T-2
1 9099343 9320968 AN25 3941 F40PH
1 9509014 AN27 3941 SD38-2
/ 2 9314528 9320381 DA10 > Dynamic/ .... F40PH
/ 2 9333119 9336658 DA12 • Air .... F40PH-2

3 8412932 8441849 8426127 DE10 } Dynamic .... DDA40X


3 8441849 8426127 DE10 \ Brake 63-66 DDA40X
3 8440351 8443365 DE11 /Extended 63-66 SD45X
3 8463768 8464027 DE12 1 Range 63-66 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
SD40-2,SD40T-2.SD45-2,SD45T-2

4 8412930 8441851 8426125 DG10 .... GP38-2,GP39-2,GP40-2,GP40P-2,DDA40X,


4 8441851 8426125 DG10 67-68 SD38-2 .SD40-2 ,SD40T-2 ,SD45-2 ,
Dyn. Brk. SD45T-2,F40PH
/ 4 9322062 9507228 DG12 Grid .... SD40-2.SD40T-2
/ 4 9516002 9540886 DG13 Protection .... GP39-2,GP40-2,F40PH-2
/ 4 9516047 9524364 DG15 .... GP38-2
/ 4 9517953 DG16 .... SD38-2

5 8412931 8441033 8426126 DP10 ) Dynamic .... DDA40X.SD45X


5 8441033 8426126 DP10 Brake 61-62 DDA40X,SD45X
5 8461871 8464738 DPI 2 Protection 61-62 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
SD40-2 ,SD40T-2 ,SD45-2 .SD45T-2,
SDP40F,F40C,F40PH,F40PH-2
6 8412925 8460734 8426120 DR10 .... GP40-2,DDA40X,SD38-2,SD40-2,SD45X,
SD45-2,SD45T-2
6 8460734 8464731 DR13 Dynamic 59-60 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
Brake SD40-2 .SD40T-2 .SD45-2 .SD45T-2,
Regulator SDP40F,F40C,F40PH,F40PH-2
/ 6 9338033 9511754 DR20 .... GP38-2,GP39-2,GP40-2,SD40-2,SD40T-2
/ 6 9532619 DR21 .... GP40-2,SD40-2

7 9317758 9322230 EC1 Excitation 32-33 GP15-1


Control
8 8412929 8441079 8426124 TTT -I f\ •\ Fvf'it'flt'irtn
J— 'AUlLOHUll
..- . . DDA40X,SD45X
8 8441079 8426124
Limit
36-38 DDA40X.SD45X
8 8460225 8464729 ELll ( 36-38 GP38-2,GP39-2,GP40-2>GP40P-2,SD38-2,
SD40-2)SD40T-2,SD45-2,SD45T-2,
{Breakdown scheduled for future supplement. SDP40F,F40PH,F40PH-2
REVISED OCTOBER, 1981
NOVEMBER, 1977 B4001
E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001 CIRCUIT MODULE ASSEMBLIES

Ref Module Replaced Utex Module Module Page Locomotive


No Part No. By Part No. Legend Function No. Application
9 8475733 9528231 EP10 1 Engine 69-71 GP38-2,GP40-2,SD45T-2
9 8498709 9089715 EP11 ' Purge 69-71 GP38-2,GP39-2,GP39X,GP40-2,GP40P-2,
GP50,SD40-2,SD40T-2,F40PH-2
10 9099859 9320969 FP11 ) 19-20 F40PH,F40PH-2
/ 10 9511752 FP20 V Feedback & .... SD38-2
/ 10 9517970 FP21 (Performance ____ GP38-2,F40PH-2
/ 10 9517972 FP22 ) .... GP38-2
11 8461872 8464739 FS11 I Field 48-49 SD38-2
/ 11 9504071 FS17 'Shunt .... SDL38-2

12 8431449 8442227 8437821 GV1 .... SD45,SDP45,F45,FP45


12 8442227 8437821 GV1 28-29 SD45,SDP45,F45,FP45
12 8412918 8442397 8426113 GV10 .... DDA40X
12 8442397 8426113 GV10 Generator 28-29 DDA40X
12 8437595 8443363 GV11 Voltage 28-29 GP39-2,GP40,GP40-2,GP40P-2,SD45X,.
Regulator SDL50
12 8453967 8464726 GV12 28-29 GP38-2,SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F
12 8494809 9082342 GV13 30-31 F40C,F40PH,F40PH-2
13 8431450 8442229 8437820 GX1 .... GP40-2,DDA40X,SD45
13 8435120 8442229 8441026 GX2 .... GP38-2,GP39-2,GP40,GP40-2,GP40P-2,
13 8442229 8441026 GX2 Generator 34-35 SD38-2,SD40-2,SD40T-2,SD45,SD45-2,
Excitation SD45T-2,SDL50,SDP40F,SDP45 ,F40C,
Regulator F40PH,F40PH-2
13 8412923 8440692 8426118 GX10 DDA40X
13 8440692 8426118 GX10 34-35 DDA40X
13 8437594 8443362 GX11 34-35 SD45X
14 8475296 8487989 LW10 \ 72-73 SD40-2,SD45-2
14 8487989 8490892 LW11 (Locked 72-73 SD40-2,SD45-2,SDP40F
14 8489028 8496927 LW12 (Wheel 72-73 GP38-2,GP39X,GP50
14 9314924 9320967 LW13 / 72-73 F40PH
15 8412921 8441861 8426116 PF10 .... DDA40X
15 8441861 8426116 PF10 21-23 DDA40X
15 8461530 8464734 PF11 21-23 GP38-2
15 8437596 8443330 8470023 PF13 .... SD45X
15 8463205 8464743 PF14 21-23 SD38-2
15 8443330 8470023 PF15 21-23 SD45X
15 8461527 8464733 PF17 21-23 SD40,SD40-2,SD40T-2,SDL50
#15 8463206 8464744 PF18 21-23 SD40-2,SD40T-2
15 8463207 8464745 PF19 \Performance 21-23 SD45-2,SD45T-2
#15 8463208 8464746 PF20 / Control 21-23 SD45-2,SD45T-2
15 8463209 8464747 PF21 21-23 GP38-2,GP40-2,GP40P-2
15 8480924 9080362 PF23 21-23 SD40-2
15 8484317 9080363 PF24 21-23 SDP40F.F40C
#15 8489326 9080366 PF26 21-23 GP38-2
15 8494320 9085870 PF28 21-23 GP39-2
15 9081918 9083142 PF29 21-23 SD40-2.SD40T-2
/ 15 9520393 PF33 21-23 GP40-2
/ 15 9532094 PF34 21-23 GP39-2
/ 16 9330695 9512816 9333418 PS10 Power ....
GP40X.SD40-2SS
/ 16 9512816 9517937 PS11 Supply ....
GP39X,GP50,SD40X,SD50,SD50S
17 8412928 8441096 8426123 RC10 \ ....
DDA40X,SD45X
17 8441096 8426123 RC10 I Rate 13-14 DDA40X.SD45X
17 8461049 8464732 RC11 (Control 13-14 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
17 9319866 9507229 RC12 1 15-16 SD40-2,SD40T-2,SD45-2,SD45T-2,
1 r* i .1 i t f
SDP40FJF40C,F40PH,F40PH-2
/ Breakdown scheduled for future supplement.
Low Speed
REVISED OCTOBER, 1981
B4001 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
Ref. Module Replacec Utex Module Module Page Locomotive
No. Part No. By Part No. Legend Function No. Application
18 9318731 RS10 \ 74-76 GP15-1.GP38-2
18 9321918 RS11 fR , 74-76 GP38-2
18 9325343 RS12 >**S 74-76 GP39-2
/ 18 9524369 9532598 RS14 ( Speed .... GP15-l,GP38-2,SD40-2
/ 18 9507094 9532599 RS15 / .... GP39-2
19 8412296 8441478 8426121 SA10 .... GP38-2 ,GP39-2 ,GP40-2 ,GP40P-2 .DDA40X,
Sanding
19 8441478 8426121 SA10 4647 SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F,F40C,F40PH,F40PH-2
20 8412917 8440987 8426112 SB10 .... DDA40X,SD45X
20 8440987 8426112 cR110 n
\} Sensor
- n
17-18 DDA40X,SD45X
20 8454147 8464727 I*
OJJl 1
(By
1
-Pass 17-18 GP38-2 ,GP39-2 ,GP40-2 ,GP40P-2,SD38-2 ,
SD40-2 ,SD40T-2 ,SD45 -2 ,SD45T-2 ,
SDP40F.F40C
21 8412924 9532050 8426119 SE10 ) 24-25 GP38-2,GP39-2,GP40-2,GP40P-2,DDA40X,
21 8458900 8464728 SE10 /Sensor 24-25 SD38-2,SD40-2,SD40T-2,SD45X.SD45-2,
/ 21 9532050 9536984 SE13 ) .... SD45T-2,SDP40F,F40C,F40PH,F40PH-2
22 8412920 8441852 8426115 TH10 .... DDA40X
22 8441852 8426115 TH10 10-12 DDA40X
22 8437548 8482633 8464742 TH11 .... SD45X
Throttle
22 8460537 9098617 8464730 TH13 Response 10-12 GP38-2,SD38-2,SD40-2
22 9098617 8464730 TH13 10-12 GP38-2,SD38-2,SD40-2
22 8462769 8482633 8464742 TH14 10-12 GP39-2 ,GP40-2 ,GP40P-2 ,SD40-2 ,SD40T-2 ,
22 8482633 8464742 TH14 10-12 SD45X,SD45-2,SD45T-2,SDP40F,
F40C,F40PH,F40PH-2,SDL50
23 9317762 9322229 TR1 50-51 GP15-1
23 8412935 8443360 TRIO 52-53 SD45X
23 8461873 9090718 8464740 TR11 Transition 52-53 SD38-2,SD40-2,SD40T-2,SD45-2,SD45T-2,
23 9090718 9317590 TR12 54-55 SDP40F,SDL50,F40C
/ 23 9516017 TR13 .... GP40-2
f 239524366 9528288 TR14 .... GP40-2
24 8412927 8440256 8426122 VR10 .... GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,
24 8440256 8426122 VR10 5-6 GP40X,SD38-2 .SD40-2 .SD40-2SS,
Voltage SD40T-2,SD45-2,SD45X,SD45T-2,
Regulator SDP40F,F40C,F40PH,F40PH-2
24 8457997 9528276 8494883 VR11 7-9 GP1 5-1 ,GP38-2 ,GP39-2 ,GP39X,GP40-2 ,
/ 24 9528276 9536987 VR13 .... GP40X,GP50,DDA40X,SD38-2,
SD40-2,SD40T-2,SD40X,SD50,
SD50S,F40PH,F40PH-2
25 8412919 8435082 8426114 W010 \ .... DDA40X
25 8435082 8442763 W011 I Wheel 56-58 DDA40X
25 8461874 9336710 8464741 WO 12 (Overspeed 56-58 GP38-2,GP39-2,GP40-2,GP40P-2,
/ 25 9336710 9506402 W014 / .... F40PH,F40PH-2
26 8412922 8441080 8426117 WS10 i Wheel .... GP38-2,GP39-2,GP40-2,GP40P-2,DDA40X,
26 8441080 8426117 WS10 l Slip 4245 SD38-2 ,SD40-2 ,SD40T-2 ,SD45 -2 ,SD45X,
SD45T-2,SDP40F,F40C,F40PH,F40PH-2
27 PANEL ASY. .. Test 4 GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,
DDA40X,SD38-2,SD40-2,SD40T-2,SD45X
SD45-2 ,SD45T-2 ,SDP40F,F40C,F40PH,
F40PH-2
78 ...... mMPARTMFMT ASY Mndnlp . CM P I JUV\1

/Breakdown scheduled for future supplement.

REVISED OCTOBER, 1981


NOVEMBER, 1977 B4001
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
Test Panel Assembly

16-

JRCUIT
:HECK
® TEST
SWITCH
CAUTION:

Ref. No. 1
PLATE B4001-1
Ref. Part No.
No. Number Req. Description
1 8441101 A . PANEL ASSEMBLY .. Test
* 1 8464683 - B PANEL ASSEMBLY .. Test
2 8441100 1 1 PLATE .. Face - Red molded polyester
3 8420226 1 - PLATE .. Name - Copper clad laminate (Cemented to face plate)
3 8464297 - 1 PLATE .. Name - Copper clad laminate (Cemented to face plate)
4 8440928 1 1 SWITCH ASSEMBLY .. Rotary snap - 5 pole - 3 pos. - 20 Amp. -200 V.D.C.
5 8189077 1 1 HANDLE .. Switch - 1/4 in. O.D. shaft - Molded phenolic
6 8168346 1 1 SCREW .. Handle mounting - 1/8-40 x 1 1/32 round head
7 131181 1 1 WASHER.. Lock - N o . 6
8 8168328 1 1 PIN .. Lever drive screw - 3-48 x 1/2 in. long
9 156966 4 4 SCREW .. Machine - 10-24 x 5/8 oval head - Cross recess
10 8413155 1 1 JACK.. Test -Black -5/16 dia. \
11 8415213 2 2 JACK .. Test - Blue - 5/16 dia. I Flash over voltage 5000 RMS
12 8440927 2 2 JACK.. Test -Green -5/1 6 dia. ( Hole to receive a .185 dia. banana plug
13 8415212 3 3 JACK ..Test -Yellow -5/1 6 dia. J
14 8427141 2 4 POST .. Binding - Red
15 8339983 8 8 TAB .. Male fasten - 2 wire - .130 stud hole
16 8421015 2 2 CONNECTOR .. Male - 3 wire - 7/32 stud hole
17 8449045 A.R. KIT ASSEMBLY .. Epoxy adhesive - Consists of (2) tubes
•18 8339154 A.R. SOLDER .. Rosin core - 1/16 dia. - Sold per 5 Ib. spool

REVISED OCTOBER, 1981


B4001 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
VR10 Voltage Regulator
PLATE B4001 -2
Ref. Part No.
No. Number Req. Description
1 8440256 1 MODULE ASSEMBLY .. VR10 - Voltage regulator
2 1 Reference number not used
3 8441652 6 RECEPTACLE ASSEMBLY .. Female terminal
4 8411516 6 SPRING ..Coiled -3/16I.D. = l - i / 2 turns - Stainless steel
5 9431583 6 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
6 9081437 2 COVER .. Receptacle mounting - Half - Formerly (1) of 8415264 req'd.
7 8418831 2 SPACER .. Epoxy laminate - 13/64 I.D. x 5/16 O.D. x 3/8 in. long
8 8444787 1 PLATE .. Face - Molded polyester - Red
9 8464637 1 PLATE .. Name - VR10
10 8413603 1 HANDLE .. Module - Polycarbonate - Red
11 8413155 1 JACK .. Test - Black
12 8415213 1 JACK .. Test - Blue
13 8416836 1 JACK .. Test - Orange
14 8344583 1 CAPACITOR .. CA1 - 10 MFD. - 150 Volts D.C.
15 8434036 1 CAPACITOR .. CA2 - 10 MFD. - 150 Volts D.C.
16 8454292 1 CAPACITOR .. CA3 - 5 MFD. - 400 Volts D.C.
17 8373329 2 DIODE.. Silicon -D1JD2
18 8449712 2 DIODE .. Zener - Silicon - ZD1 ,ZD2
19 8372155 1 DIODE .. Zener - Silicon - 2D3 - Replaces 8440471

20 8413523 1 RECTIFIER .. Suppression - CR1 - 0.150 Amps.


21 8323484 1 RECTIFIER .. Silicon controlled - D3
22 8464961 2 RECTIFIER .. Silicon controlled - SCR1.SCR2
23 8441474 1 BAR .. Copper bus - 1-5/8 x 3/4 x .032 thick
24 8491085 1 HEAT SINK .. Aluminum - 1 drilled hole @ .270 - Replaces 8441002
25 8491086 1 HEAT SINK .. Aluminum - 2 drilled hole @ .270 - Replaces 8441003
26 8453966 1 RELAY .. SR - Coil resistance 2260 Ohms - 74 V.D.C.
27 8454106 1 RHEOSTAT .. RH1 - 100 Ohms - 6.25 Watt
28 8441476 1 BUSHING .. Brass - 1/4-32 hex.
29 8418600 2 RESISTOR .. R2,R3 300 Ohms - 5 Watt
30 8449748 2 RESISTOR .. R4,R5 47 Ohms - 1 Watt
31 8334548 1 RESISTOR ..R6 250 Ohms - 55 Watt
32 8421954 1 RESISTOR .. R7 50 Ohms - 10 Watt
33 8449703 1 THERMISTOR .. RT1.RT2
34 8428401 1 TRANSISTOR .. Switch silicon controlled - SCS - Ql
35 8397794 A.R. CABLE .. 18 AWG. - TFE insul. - 9 ft. required
36 8451179 52 CONNECTOR .. Cable - Circuit board
37 8198189 1 LUG .. Terminal - Insul. crimp type - Blue - 1/4 in. stud hole
38 8428400 1 PAD .. Lead conversion - .250 dia. x .125 thick - 4 holes® .028 dia.
39 8444091 6 TERMINAL .. Female solder - .076 I.D. x .156 O.D. x .797 in. long
40 8424552 A.R. TIE .. Cable - Self clinching - 3/32 dia. x 4 in. long
41 8428099 2 TIE .. Cable - Self clinching - 5/32 dia. x 6 in. long - Formerly 8461751
42 9433397 2 SCREW .. Machine - 6-32 x 1/2 hex. washer head - Slotted
43 8468425 10 SCREW .. Machine - 10-32 x 1/2 hex. washer head - Slotted
44 8468426 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
45 8468419 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
46 8468420 2 SCREW .. Machine - 10-32 x 1-1/2 hex. washer head - Slotted
*47 120757 2 SCREW .. Machine - 10-32 x 3/4 flat head
48 8468368 1 WASHER .. Plain - No. 8
49 8468369 18 WASHER ..Plain-No. 10
50 118926 14 WASHER.. Lock-No. 10
51 8468366 2 WASHER .. Plain - 1/4
52 118928 2 WASHER .. Lock - 1/4
53 8412097 2 NUT .. Machine - 6-32 hex.
54 8284037 1 NUT .. Machine - 8-32 hex.
55 110923 8 NUT .. Machine - 10-32 hex.
56 8428894 8 NUT .. Speed - 10-32 "U" type
57 8468365 2 NUT .. Machine - 1/4-28 hex.
58 8462053 2 NUT .. Black anodize aluminum - 10-32
*59 8346481 A.R. COMPOUND .. Silicon - 5 oz. tube
60 8449045 A.R. KIT ASSEMBLY .. Epoxy adhesive - Consists of (2) tubes

NOVEMBER, 1977 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

PLATE B4001-2

B4001 NOVEMBER, 1977


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
VR11 Voltage Regulator
PLATES B4001-3 and 4
Ref. Part No.
No. Number Req. Description
1 8457997 A MODULE ASY. .. VR1 1 - Voltage regulator - Modules built prior toOct. 1976
1 8457997 . B MODULE ASY. .. VR1 1 - Voltage regulator - Modules built Oct. 1976 and
following
2 Reference number not used
3 8441652 5 6 RECEPTACLE ASSEMBLY .. Female terminal
4 8411516 5 6 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
5 9431583 5 6 EYELET .. Receptacle mounting - 1/8 x 5/16 in. Ig. - Brass
6 9081437 2 2 COVER .. Receptacle - Half - Formerly (1) of 8415264 required
7 8444787 1 1 PLATE .. Face - Molded polyester - Red
8 8479724 1 1 PLATE.. Name- VR11
9 8413603 1 1 HANDLE .. Module - Polycarbonate - Red
10 8413155 1 1 JACK .. Test - Black
11 8415213 1 1 JACK .. Test - Blue
12 8416836 1 1 JACK .. Test - Orange
13 8415212 2 3 JACK .. Test - Yellow
14 8341282 1 1 CAPACITOR .. CA1 - 10 MFD. - 150 V.D.C.
15 8468976 . 1 CAPACITOR .. CA2 - .001 MFD. - 200 V.D.C.
16 8373329 2 4 DIODE .. Silicon -D1J32.D4J35
17 8323484 1 1 DIODE .. Silicon - D3
18 8413609 1 1 DIODE .. Zener - Silicon - Zl
19 8378759 1 1 TRANSISTOR .. Ql
20 8465014 1 1 TRANSISTOR .. Q2
21 8417129 1 1 TRANSISTOR .. Q3
22 8456139 1 - TRANSISTOR .. Q4
22 9321802 . 2 TRANSISTOR .. Q4,Q5
23 8459680 1 - HEAT SINK .. Transistor - 4-3/4 x 3 x 1-1/4
23 9321798 . 1 HEAT SINK .. Transistor - 3 x 3 x 2
24 8351025 1 - HEAT SINK .. Transistor -4.81 x 1-1/2 x 1-1/4
24 8491085 - 1 HEAT SINK .. Transistor - 3 x 1 - 1 / 2 x 2
25 8440127 2 2 HEAT SINK .. Transistor - 19/64 I.D. x 3/4 O.D. x 3/8 thick
26 8417130 1 1 HEAT SINK .. Transistor - 1-17/32 x 1-1/4 x 33/64 x .062 thick
27 8453966 1 1 RELAY .. SR - Coil resistance 1790 Ohms
28 8413523 1 1 RECTIFIER .. Suppression - CR1 - 0.150 Amps.
29 8455995 1 1 RESISTOR .. Rl 3300 Ohms - 3 Watt
30 8470588 1 1 RESISTOR .. R2 2800 Ohms - 1/2 Watt
31 8455996 1 1 RESISTOR .. R3 7 1 50 Ohms - 1/2 Watt
32 8455994 1 1 RESISTOR .. R4 110 Ohms - 5 Watt
33 8301740 4 4 RESISTOR . . R5 ,R6 ,R7 ,R8 22K Ohms - 1 Watt
34 9321768 . 2 RESISTOR.. R9,R10 2.5 Ohms - 55 Watt
35 8436994 1 1 POTENTIOMETER . . RH 1 1 000 Ohms - 2 Watt
36 8419520 1 1 LOCK .. Potentiometer shaft - 8-32 hex.
*37 8408649 A.R. CABLE .. 20 AWG. TFE insul. - 6 ft. required
38 8451179 57 71 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
39 8441747 1 1 LUG .. Solder terminal - 19/64 in. Ig. - .148 dia. mounting hole
40 8389530 - 2 LUG .. Terminal - No. 6 - Non-insulated crimp type - Red
41 8463172 2 2 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
42 8424552 A.R. STRAP .. Black nylon tie - 3/32 x 4 in. long
43 9433395 4 4 SCREW .. Machine - 2-56 x 7/16 hex. washer head
44 9433397 2 2 SCREW .. Machine - 6-32 x 1/2 hex. washer head
45 9433398 2 6 SCREW .. Machine - 6-32 x 3/4 hex. washer head
46 8468423 7 - SCREW .. Machine - 8-32 x 1/2 hex. washer head
47 8468425 - 8 SCREW .. Machine - 10-32 x 1/2 hex. washer head - Slotted
48 8468426 2 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head
49 120757 2 2 SCREW .. Machine - 10-32 x 3/4 flat head - Slotted
50 8468419 2 2 SCREW .. Machine - 10-32 x 1 hex. washer head
51 437248 - 2 SCREW .. Machine - 10-32 x 1-1/2 pan head - Slotted

NOVEMBER, 1977 B4001


E l E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
Ref. Part No.
No. Number Req. Description

8457997 A . MODULE ASY. .. VR1 1 - Previous design


8457997 - B MODULE ASY. .. VR1 1 - Current design
52 8468367 1 5 WASHER .. Plain - No. 6
53 118924 2 6 WASHER .. Lock - No. 6 internal tooth
54 8468368 8 1 WASHER ..Plain -No. 8
55 8468369 5 15 WASHER.. Plain -No. 10
56 118926 . 10 WASHER.. Lock -No. 10
57 8468366 1 1 WASHER.. Plain -1/4
58 118928 1 1 WASHER .. Lock - 1/4 internal tooth
59 115054 1 - WASHER.. Plain -5/1 6
60 180326 1 - WASHER .. Lock - 5/16 internal tooth
61 8412097 4 8 NUT .. Machine - 6-32 hex.
62 8284037 8 1 NUT .. Machine - 8-32 hex.
63 110923 5 7 NUT .. Machine - 10-32 hex.
64 8428894 . 8 NUT .. Speed - 10-32 "U" type
65 8468365 1 1 NUT .. Machine - 1/4-28 hex.
66 115793 1 - NUT .. Machine - 5/16-24 hex.

32

36
35

Column A
PLATE B4001-3

B4001 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

40

CAUTION
DO NOT REMOVE WHILE ENGINE IS RUNNING

Column B
PLATE B4001-4

NOVEMBER, 1977 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
TH10, TH13 and TH14 Throttle Response
PLATES B4001-5 and 6
Ref. Part Number
No. Number Required Description

1 8441852 A MODULE ASY. .. TH10 - Throttle response


1 8460537 B . . _ MODULE ASY. .. TH1 3 -Throttle response - Repl. by 9098617
1 8462769 _
c . . MODULE ASY. .. TH14 - Throttle response - Repl. by 8482633
1 9098617 _ . - D . MODULE ASY. .. TH13 - Throttle response
1 8482633 . . . E MODULE ASY. .. TH14 - Throttle response
2 8441652 12 12 12 12 12 RECEPTACLE ASSEMBLY .. Female terminal
3 8411516 12 12 12 12 12 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
4 9431583 12 12 12 12 12 EYELET .. Receptacle mtg. - 1/8 x 5/16 in. long - Brass
5 9081437 2 2 2 2 2 COVER .. Receptacle - Half - Formerly ( 1) of 841 5264 req.
6 8468161 1 . - . . PLATE ASY. .. Face - TH10 - Molded polyester - Red
6 8461231 . 1 - . . PLATE ASY. .. Face - TH13 - Molded polyester - Red
6 8462866 - - 1 - - PLATE ASY. .. Face - TH14 - Molded polyester - Red
6 9315970 . - - 1 . PLATE ASY. .. Face - TH13 - Molded polyester - Red
6 9315973 - . - - 1 PLATE ASY. .. Face - TH14 - Molded polyester - Red
7 8413603 1 1 1 1 1 HANDLE .. Molded - Polycarbonate - Red
8 8440116 1 1 1 1 1 SWITCH .. Toggle - Momentary - D.P. - D.T. - Center off -
1 Amp.
9 8413155 2 2 2 2 2 JACK .. Test - Black
10 8415213 6 6 6 6 6 JACK .. Test - Blue
11 8416836 1 1 1 1 1 JACK .. Test - Orange
12 8468976 1 1 1 1 1 CAPACITOR .. Cl - .001 MFD. - 200 Volts D.C.
13 8373329 9 9 9 18 18 DIODE..Silicon-Dl-D13,D15-D19-Form.(3)req.forCol.A,B&C
14 8378680 2 2 2 4 4 DIODE .. Zener - Silicon - £Dl,Z-D2,21,Z2,Z-4,Z-5
15 8441601 . . . 1 1 DIODE .. Zener - Silicon - 23
16 8482359 1 1 1 1 1 DIODE .. Zener - Silicon - Z12
17 8413609 1 1 1 1 1 DIODE .. Zener - Silicon - RZ~
18 8437353 4 4 4 . - RELAY .. A,B,C,D - Coil resistance 2300 Ohms - 76 V. D.C.
19 8483288 - - - 7 7 ISOLATOR .. Opto - Semi-conductor device - 012 - 018
20 9316162 - - . 1 1 DECODER .. Decimal - DEC1
21 9316163 - - - 1 1 GATE .. Input nand - Quad 2 - NAND1
22 8417131 1 1 1 1 1 POTENTIOMETER .. RH,RH1 - 10,000 Ohms - 2 Watt
23 8419520 1 1 1 1 1 LOCK .. Potentiometer shaft - 3/8-32 hex.
24 8418595 1 1 1 1 1 BRACKET .. Potentiometer mounting
25 8421019 4 4 4 4 4 RECTIFIER .. Silicon - CR1,CR2,CR3,CR4
26 8418596 1 . - . RESISTOR Rl 4700 Ohms- 5 Watt
26 8474743 . 1 . 1 . RESISTOR .. Rl 4248 Ohms - 5 Watt
26 8474744 . - 1 . 1 RESISTOR.. Rl 5180 Ohms- 5 Watt
27 8418597 1 . . - . RESISTOR .. R2 1600 Ohms - 5 Watt
27 8462806 . 1 1 . RESISTOR ..R2 105«Ohms- 5 Watt
27 8462883 . - 1 . 1 RESISTOR .. R2 1155 Ohms - 5 Watt
28 8418598 1 . . . . RESISTOR .. R3 800 Ohms - 5 Watt
28 8462805 . 1 . 1 . RESISTOR .. R3 844 Ohms - 5 Watt
28 8462882 - - 1 - 1 RESISTOR .. R3 683 Ohms - 5 Watt
29 8418599 1 . - - . RESISTOR .. R4 470 Ohms - 5 Watt
29 8462804 . 1 . 1 - RESISTOR .. R4 354 Ohms - 5 Watt
29 8462881 . . 1 . 1 RESISTOR .. R4 472 Ohms - 5 Watt
30 8418600 1 . . . . RESISTOR .. R5 300 Ohms - 5 Watt
30 8462803 . 1 . 1 . RESISTOR .. R5 192 Ohms - 5 Watt
30 8462879 - . 1 - 1 RESISTOR .. R5 336 Ohms - 5 Watt
31 8418601 1 . . - _ RESISTOR .. R6 220 Ohms - 5 Watt
31 8462802 . 1 _ 1 _
RESISTOR .. R6 1 50 Ohms - 5 Watt
31 8461098 - . 1 - 1 RESISTOR .. R6 302 Ohms - 5 Watt
32 8418602 1 - - - . RESISTOR ..R7 100 Ohms- 5 Watt
32 8462801 . 1 . 1 . RESISTOR ..R7 103 Ohms- 5 Watt
32 8462878 - - 1 - 1 RESISTOR .. R7 144 Ohms - 5 Watt
33 8460601 1 1 1 1 1 RESISTOR .. R8 1000 Ohms -12.5 Watt
34 8421163 2 2 2 2 2 RESISTOR .. R9,R1 1 30K Ohms - 5 Watt-Form. 841 7133
35 8397821 1 1 1 1 1 RESISTOR ..RIO 2200 Ohms - 5 Watt
36 8413611 2 2 2 2 2 RESISTOR ..R12.R1 5 1000 Ohms- 5 Watt
37 8378678 1 1 1 1 1 RESISTOR . . R 1 3 4000 Ohms - 5 Watt
38 8329905 1 1 1 1 1 RESISTOR .. R14 300 Ohms - 5 Watt

B4001 10 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

CIRCUIT MODULE ASSEMBLIES P.L. No. B4001


Ref. Part Number
No. Number Required Description
. A B C D E MODULE ASSEMBLY .. Throttle response
39 8460398 1 1 1 1 1 RESISTOR ..R16 2 Ohms - 5 Watt
40 8460672 1 1 1 1 1 RESISTOR .. Rl 7 1 30 Ohms - 55 Watt
41 8462809 1 1 1 1 1 RESISTOR.. R18 910 Ohms- 10 Watt
42 8462808 1 1 1 1 1 RESISTOR .. R19 90 Ohms - 5 Watt
43 8397819 . . . 4 4 RESISTOR .. R20-R23 5000 Ohms - 5 Watt
44 8428299 . . . 1 1 RESISTOR .. R24 11 50 Ohms- 10 Watt
45 8421131 . . . 1 1 RESISTOR .. R25 600 Ohms - 5 Watt
46 9315992 . . . 7 7 RESISTOR .. R26-R32 301K Ohms - 1/8 Watt
47 8413610 . . . 2 2 RESISTOR .. R33,R34 6800 Ohms - 5 Watt
48 9315901 - - - 1 1 RESISTOR .. R35 100K Ohms - 1/8 Watt
49 8378759 3 3 3 4 4 TRANSISTOR .. Q1,Q3,Q6,Q14
50 8421174 2 2 2 9 9 TRANSISTOR .. Q2,Q5,Q7-Q13
51 8417129 1 1 1 1 1 TRANSISTOR .. Q4
52 8417130 1 1 1 1 1 HEAT SINK ..Transistor-l-17/32xl-l/4x33/64x.062 thick
53 8440127 5 5 5 5 5 HEAT SINK .. Transistor-19/64 I.D. x 3/4 O.D. x 3/8 thick
*54 8408649 As Required CABLE .. 20 AWG. - TFE insul.- Approx. 2 ft. req'd.
*55 8451179 As Required CONNECTOR .. Cable - Circuit board - .015 dia.to .050 dia.
56 8494597 . . 72 72 CONNECTOR .. Cable - Circuit board - .050 I.D.x.070 OD.
57 8441747 1 1 1 1 1 LUG .. Solder terminal - 19/64 in. long - .148 dia. mtg. hole
58 8463172 5 5 5 13 13 PAD .. Lead conversion

26 30

31

Ref. No. 1, Columns A, B and C


PLATE B4001-5

NOVEMBER, 1977 11 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

40

10

Ref. No. 1, Columns D and E


PLATE B4001-6

B4001 12 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

CIRCUIT MODULE ASSEMBLIES P.L. No. B4001


RC10 and RC11 Rate Control
PLATE B4001-7
Ref. Part No.
No. Number Req. Description
* 1 8441096 A _ MODULE ASSEMBLY .. RC10 - Rate control
1 8461049 _ B MODULE ASSEMBLY .. RC11 - Rate control
2 8441652 11 12 RECEPTACLE ASSEMBLY .. Female terminal
3 8411516 11 12 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
4 9431583 11 12 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long -Brass
5 9081437 2 2 COVER .. Receptacle mounting - Half - Replaces 8415264
6 8474735 1 . PLATE ASSEMBLY .. Face - RC10
6 8461048 _ 1 PLATE ASSEMBLY .. Face - RC1 1
7 8444787 1 1 PLATE .. Face - Molded polyester - Red
8 8474625 1 - PLATE .. Name - RC10 - Copper laminate
8 8460773 - 1 PLATE .. Name - RC1 1 - Copper laminate
9 8413603 1 1 HANDLE .. Module - Polycarbonate - Red
*10 120757 2 2 SCREW .. Handle mounting - 10-32 x 3/4 flat head
11 8413155 1 1 JACK .. Test - Black
12 8415213 7 7 JACK .. Test - Blue
13 8416836 1 1 JACK .. Test - Orange
14 8418815 2 . CAPACITOR .. C1.C2 1000 MFD - 100 Volts D.C.
14 8462713 . 3 CAPACITOR .. C1,C2,C3 1200 MFD - 100 Volts D.C.
15 8461750 2 2 PLATE .. Multiple tie - 4-1/4 x 1/2 x .13 thick - White nylon
16 8428099 4 6 TIE .. Cable - Self clinching - 5/32 dia. x 6 in. long - Formerly 8461751
17 8373329 4 5 DIODE .. Silicon - Dl ,D2,D3X>4,D5 - 800 V.
18 8456068 1 1 DIODE .. Zener - Silicon - 21 - 91 V. - Replaces 8378762
19 8436780 1 1 DIODE .. Zener - Silicon - Z2 - 20 V.
20 8465368 1 1 HEAT SINK .. Diode - 1-1/2 x 1-1/4 x 5/8 in. - Aluminum
21 8441469 1 1 RHEOSTAT .. RH1 - 200 Ohms - 6.25 Watts
22 8418479 1 1 BRACKET .. Rheostat mounting
23 9415299 2 2 EYELET .. Bracket mounting - 1/8 x 1/4 in. long - Formerly applied
23 8475037 2 2 SCREW .. Brkt. mtg. - 4-40 x 1/2 hex. washer hd. - Slotted 4 r .,
24 9433505 2 2 WASHER .. Plain - No. 4 I Applled
A , iy
25 115995 2 2 NUT .. 4-40 hex. f
26 8436872 1 _
RESISTOR .. Rl - Standard 40K Ohms - 5 Watt
26 8460393 - 1 RESISTOR .. Rl - Low temp, control 40K Ohms - 5 Watt
27 8378766 2 1 RESISTOR .. R2,R7 3000 Ohms - 5 Watt
28 8418116 1 1 RESISTOR .. R3 1 500 Ohms - 5 Watt
29 8418737 1 1 RESISTOR .. R4 4500 Ohms - 5 Watt
30 8378764 1 1 RESISTOR .. R5 20K Ohms - 5 Watt
31 8436783 1 1 RESISTOR .. R6 450 Ohms - 10 Watt
32 8460392 - 1 RESISTOR .. R7 3075 Ohms - 5 Watt
33 8418734 1 2 RESISTOR .. R8,R12 50 Ohms - 5 Watt
34 8416573 1 . RESISTOR .. R9 400 Ohms - 5 Watt
34 8455994 - 1 RESISTOR .. R9 1 10 Ohms - 5 Watt
35 8436781 1 1 RESISTOR .. RIO 200 Ohms - 12.5 Watt
36 8421125 1 1 RESISTOR .. Rl 1 100 Ohms - 5 Watt
37 8378759 1 1 TRANSISTOR .. Ql-
38 8440127 1 1 HEAT SINK .. Transistor - 19/64 I.D. x 3/4 O.D. x 3/8 thick
*39 8408649 A.R. CABLE .. 20 AWG. TFE insul. - 28 in. required
40 8451179 64 67 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
41 8444091 2 2 TERMINAL .. Female solder - .076 ID. x .156 O.D. x .797 in. long
42 8463172 1 1 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
43 9433395 2 2 SCREW .. Machine - 2-56 x 7/16 hex. washer head - Not slotted
44 9433397 8 8 SCREW .. Machine - 6-32 x 1/2 hex. washer head - Slotted
45 8468426 2 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
46 8468419 2 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
47 8468367 8 8 WASHER ..Plain -No. 6
48 8468369 5 5 WASHER ..Plain -No. 10
49 118926 1 1 WASHER .. Lock - No. 10 internal tooth
50 8468366 1 1 WASHER ..Plain -1/4
51 8412097 8 8 NUT .. Machine - 6-32 hex.
52 110923 4 4 NUT .. Machine - 10-32 hex.
53 8468365 1 1 NUT .. Machine - 1/4-28 hex.

NOVEMBER, 1977 13 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.B4001
CIRCUIT MODULE ASSEMBLIES

V
33 40

Ref. No. 1
PLATE B4001-7

B4001 14 NOVEMBER, 1977


E L E C T R O - M O T I V E O I V O N G E N E R A L M O T O R S C O R P O R A T I O N

CIRCUIT MODULE ASSEMBLIES P.L. No. B4001


RC12 Rate Control
PLATE B4001-8
Ref. Part No.
No. Number Req. Description
1 9319866 1 MODULE ASSEMBLY .. RC12 - Rate control
2 9319878 1 PLATE ASSEMBLY .. Face - RC12
3 8444787 1 PLATE .. Face - Molded polyester - Red
4 9319861 1 PLATE .. Name - RC12 - Copper laminate
5 8413603 1 HANDLE .. Module - Polycarbonate - Red
* 6 120757 2 SCREW .. Handle mounting -10-32 x 3/4 flat head
7 8413155 1 JACK .. Test - Black
8 8415213 5 JACK .. Test - Blue
9 8416836 1 JACK .. Test - Orange
10 8441652 14 RECEPTACLE ASSEMBLY .. Female terminal
11 8411516 14 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
12 9431583 14 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
13 9081437 2 COVER .. Receptacle - Half - Molded polyester - Red
14 9319998 3 CAPACITOR .. C1,C2,C3 400 MFD. - 100 Volts D.C.
15 8468976 1 CAPACITOR .. C4 .001 MFD. - 200 Volts D.C.
16 8461750 2 PLATE .. Multiple tie-4-1/4x 1/2 x .13 thick-White nylon
17 8428099 6 TIE .. Cable - Self clinching - 5/32 dia. x 6 in. long - Nylon
18 8373329 8 DIODE .. Silicon - D1-D5, D9-D11 - 800 V.
19 8456068 1 DIODE.. Z e n e r - X I -91 V.
20 8436780 1 DIODE .. Zener - 22 - 2 0 V .
21 9322045 1 DIODE .. Zener - 23 - 3 9 V .
22 8421178 1 DIODE .. Zener - 24 - 3.3 V.
23 8378759 2 TRANSISTOR.. Q1,Q3
24 8421174 1 TRANSISTOR .. Q2
25 8465368 1 HEAT SINK .. Diode-1-1/2 x 1-1/4 x 5/8 in. - Aluminum
26 8440127 3 HEAT SINK .. Transistor - 19/64 I.D. x 3/4 O.D. x 3/8 thick
27 8463172 3 PAD .. Lead conversion - .437 dia. x .218 in. thick - Diallyl
28 8441469 1 RHEOSTAT .. RH1 - 200 Ohms - 6.25 Watts
29 9324220 1 POTENTIOMETER .. RH2 - 1000 Ohms - 1 Watt
30 8418479 1 BRACKET .. Rheostat mounting
31 8475037 2 SCREW .. Bracket mounting - 4-40 x 1/2 hex. washer head - Slotted
32 9433505 2 WASHER .. Plain - No. 4
33 115995 2 NUT .. 4-40 hex.
34 8460393 1 RESISTOR ..Rl 40K Ohms - 5 Watt
35 8418116 3 RESISTOR .. R2,R3,R7 1500 Ohms - 5 Watt
36 8418737 1 RESISTOR ..R4 4500 Ohms - 5 Watt
37 8455001 1 RESISTOR ..R5 60K Ohms - 1/2 Watt
38 8421159 1 RESISTOR ..R6 560 Ohms - 10 Watt
39 8418996 1 RESISTOR ..R8 400 Ohms - 5 Watt
40 8329905 1 RESISTOR .. R9 300 Ohms - 5 Watt
41 8436781 1 RESISTOR .. R I O 200 Ohms -12.5 Watt
42 8421125 1 RESISTOR .. R l l 100 Ohms - 5 Watt
43 8418734 1 RESISTOR .. R12 50 Ohms - 5 Watt
44 8462806 1 RESISTOR .. R13 1058 Ohms - 5 Watt
45 8421131 1 RESISTOR .. R14 600 Ohms - 5 Watt
46 8378764 1 RESISTOR .. R15 20K Ohms - 5 Watt
47 8421164 1 RESISTOR .. R16 50K Ohms - 1/2 Watt
*48 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Approx. 28 in. req'd.
*49 8451179 96 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
50 8444091 2 TERMINAL .. Female solder - .076 I.D. x .156 O.D. x .797 in. long
51 9433395 6 SCREW .. Machine - 2-56 x 7/16 hex. washer head - Not slotted
52 9433397 8 SCREW .. Machine - 6-32 x 1/2 hex. washer head - Slotted
53 8468426 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
54 8468419 2 SCREW .. Machine -10-32 x 1 hex. washer head - Slotted
55 8468367 8 WASHER .. Plain - No. 6
56 8468369 6 WASHER ..Plain-No. 10
57 118926 2 WASHER .. Lock - No. 10 internal tooth
58 8468366 1 WASHER.. Plain-1/4
59 8412097 8 NUT .. Machine - 6-32 hex.
60 110923 6 NUT.. Machine-10-32 hex.
61 8468365 1 NUT .. Machine - 1/4-28 hex.

REVISED AUGUST, 1987


NOVEMBER, 1977 15 B4001
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

12

Ref. No. 1
PLATE B4001-8

B4001 16 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
SB10 and SB11 Sensor By-Pass
PLATE B4001-9
Ref. Part No.
No. Number Req. Description
1 8440987 1 MODULE ASSEMBLY .. SB10 - Sensor by-pass
* i 8454147 - 1 MODULE ASSEMBLY .. SB1 1 - Sensor by-pass
3 1 . Reference number not used
* 4 8441152 1 . PLATE .. Name - Module part no. and serial no.
5 8441652 14 8 RECEPTACLE ASSEMBLY .. Female terminal
6 8411516 14 8 SPRING .. Coiled- 3/16 I.D.= 1-1/2 turns - Stainless steel
7 9431583 14 8 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
8 9081437 2 2 COVER .. Receptacle - Half - Molded polyester - Red - Repl. 8415264
9 8440135 1 PLATE .. Face - Molded polyester - Red
*10 8444787 - 1 PLATE .. Face - Molded polyester - Red
11 8416000 1 PLATE.. Name -SB 10
*12 8464635 . 1 PLATE.. Name -SB 11
13 8413603 1 1 HANDLE .. Module - Polycarbonate - Red
14 8444987 4 PLUG .. Button - .343 dia. hole - Black polyethylene
15 8415213 10 6 JACK ..Test - B l u e
16 84397 1 5 1 . SWITCH .. Toggle - Momentary - S.P. - D.T. - Center off- 1 Amp. - 74 V.D.C.
17 8441751 1 . PLATE .. Name - "TEST, TEST"
18 8415633 1 . CAPACITOR .. C 1 100 MFD. - 60 Volts D.C.
19 8373329 8 3 DIODE.. Silicon -D1,D2,D3,D 11 thru D15 - 900 VPK
20 8378680 1 1 DIODE .. Zener - Silicon - Z 1 - 87 Volts
21 8414946 i . DIODE .. Zener - Silicon - Z3,Z4 - 1 0 Volts
22 8456068 I - DIODE .. Zener - Silicon -Z5, - 91 V. - Replaces 8378762
23 8378759 ••> 1 TRANSISTOR ..Q1.Q3
24 8417129 1 . TRANSISTOR .. Q4
25 8400426 2 . HEAT SINK .. Transistor
26 8417130 1 . HEAT SINK .. Transistor
27 8440127 . 1 HEAT SINK .. Transistor
28 8430188 2 . BRACKET .. Transistor mounting
29 8413266 2 . PAD .. Lead conversion - 4 holes (^ .020 dia.
30 8463172 . 1 PAD .. Lead conversion
31 8414945 1 . POTENTIOMETER .. RH 1 - 500 Ohms - 2 Watt
32 8419520 1 . LOCK .. Shaft - 8-32 hex.
33 8418595 1 - BRACKET .. Potentiometer mounting
34 9415299 6 - EYELET .. Mounting - 1 / 8 x 1 / 4 - Brass
35 8415693 1 . TRANSFORMER.. Tl
36 8405623 1 3 RESISTOR.. R1,R2,R3 2000 Ohms- 5 Watt
37 8378678 2 . RESISTOR .. R2.R3 4000 Ohms - 5 Watt
38 8413611 1 1 RESISTOR .. R4 (Standard T.C.) 1000 Ohms - 5 Watt
39 8414667 1 1 RESISTOR.. R6 lOOKOhms- 1/2 Watt
40 8414948 1 - RESISTOR.. Rll (Low T.C.) 1000 Ohms- 5 Watt
41 8414666 3 . RESISTOR.. R12,R13,R14 6000 Ohms - 5 Watt
42 8273904 3 - RESISTOR ..R19A,R19B,R19C 400 Ohms - 40Watt
43 8408649 A.R. CABLE .. 20 AWG.. TFE insul. - 7 ft. required
44 8340261 A.R.I - TUBING .. Tenon - No. 18 - 100 ft. roll - 18 in. required
45 8441747 1 - LUG .. Solder terminal - 19/64 in. long - .148 dia. mounting hole
46 8451179 81 34 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
*47 9433395 2 SCREW .. Machine - 2-56 x 7/16 hex. washer head - Not slotted
48 8468426 2 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
49 120757 2 2 SCREW .. Machine - 10-32 x 3/4 flat head - Slotted
50 8468419 2 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
51 132155 2 SCREW .. Machine - 10-32 x 2 fil. head - Slotted
52 8468367 1 . WASHER .. Plain - No. 6
53 8468368 2 . WASHER .. Plain - No. 8
54 118925 2 - WASHER .. Lock - No. 8 internal tooth
55 8468369 12 4 WASHER .. Plain - No. 10
56 120217 2 . WASHER .. Lock - No. 10
57 118926 4 1 WASHER .. Lock - No. 10 internal tooth
58 8284037 2 - NUT .. Machine - 8-32 hex.
59 110923 5 5 NUT .. Machine - 10-32 hex.
60 8441136 4 - RIVET .. Aluminum - 1/8 x 3/16 dome head
REVISED AUGUST, 1987
NOVEMBER, 1977 17 B4001
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

©Q©C)©C)©
if> to

13
49

PLATE B4001-9

B4001 18 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
FP11 Feedback and Performance
PLATE B4001-10
Ref. Part No.
No. Number Req. Description
1 9099859 1 MODULE ASSEMBLY .. FP11 - Feedback and performance
2 9099861 1 PLATE ASSEMBLY .. Face - FP11
3 8444787 1 PLATE .. Face - Molded polyester - Red
4 9099860 1 PLATE.. Name-FP11
5 8413603 1 HANDLE .. Module - Polycarbonate - Red

6 8413155 1 JACK .. Test - Black


7 8415213 7 JACK .. Test - Blue
8 8415212 9 JACK .. Test - Yellow
9 8441652 20 RECEPTACLE ASSEMBLY .. Female terminal
10 8411516 20 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
11 9413583 20 EYELET .. Receptacle mounting -1/8 x 5/16 in. long - Brass
12 9081438 2 COVER .. Receptacle - Half - Inner
13 9081437 2 COVER .. Receptacle - Half - Outer
14 8422149 1 SPACER .. Molded polyester - Red - 1-1/8 x 9-7/8 in. long
15 8373329 21 DIODE .. Silicon - Dl thru D21
16 8378680 1 DIODE .. Zener - XI - 87 Volts
17 8378759 1 TRANSISTOR.. Ql
18 8463172 1 PAD .. Lead conversion - .437 dia. x .218 in. thick - Diallyl
19 8461130 3 RESISTOR ..R1A,R1B,R1C 244.3 Ohms - 10 Watt
20 8477179 1 RESISTOR. .R2 257.5 Ohms - 10 Watt
21 8464551 3 RESISTOR .. R3A,R3B,R3C 12.0 Ohms - 10 Watt
22 8464552 2 RESISTOR .. R4A,R4B 14.1 Ohms - 10 Watt
23 8461081 1 RESISTOR. .R4C 35.0 Ohms - 15 Watt
24 8464553 1 RESISTOR. .R5A 25.0 Ohms - 10 Watt
25 8464622 3 RESISTOR ..R6A,R6B,R11 325.0 Ohms -12.5 Watt
26 8436649 1 RESISTOR. . R8 428.0 Ohms - 10 Watt
27 8464685 1 RESISTOR. .R12 396.0 Ohms - 5 Watt
28 8414667 1 RESISTOR.. R13 lOOKOhms - 1/2 Watt
29 8378678 1 RESISTOR. . R14 4000 Ohms - 5 Watt
30 8378766 1 RESISTOR.. R15 3000 Ohms - 5 Watt
31 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Sold per foot - Approx. 12 ft. required
*32 8451179 96 CONNECTOR .. Cable - Circuit board - .015 dia.to .050 dia.
33 8444091 40 TERMINAL .. Female solder - .076 I.D. x .156 OD. x .797 in. long
34 8468426 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
35 8468424 . 2 SCREW .. Machine -10-32 x 2 hex. washer head - Slotted
36 8468369 4 WASHER .. Plain - No. 10
37 110923 4 NUT .. Machine-- 10-32 hex.

NOVEMBER, 1977 19 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

Ref. No. 1
PLATE B4001-10

REVISED AUGUST, 1987


B4001 20 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
PF10,PF11,PF14,PF15,PF17,PF18,PF19,PF20,PF21,PF23,
PF24,PF26rPF28 and PF29 Performance Control
PLATE B4001-11
Ref. Part Number
No. Number Required Description Ref. No. 2 Ref. No. 4
A B c D t F
* 1 8441861 1 . . . . . MODULE ASY. ..PF10 8488383 8486034
* 1 8461530 1 . _ . . . MODULE ASY. ..PF11 8461532 8461534
* 1 8463205 1 _ . . . . MODULE ASY. .. PF14 8467982 8467980
1 8443330 1 . _ . . MODULE ASY. ..PF15 8468439 8468438
* 1 8461527 . 1 . . . MODULE ASY. ..PF17 8461529 8461533
/* 1 8463206 . 1 . . . . MODULE ASY. ..PF18 8465262 8465261
* 1 8463207 . . . 1 . - MODULE ASY. .. PF19 8464703 8464704
/* 1 8463208 . . . 1 . . MODULE ASY. .. PF20 8464899 8464900
* 1 8463209 1 . . - . . MODULE ASY. ..PF21 8465695 8465694
* 1 8480924 . . - . 1 . MODULE ASY. .. PF23 8480923 8480922
* 1 8484317 . . . . . 1 MODULE ASY. .. PF24 8484341 8484340
* 1 8489326 1 . . . . . MODULE ASY. .. PF26 8489658 8489719
* 1 8494320 1 . . - - . MODULE ASY. .. PF28 8498806 8498805
* 1 9081918 - - - - 1 MODULE ASY. .. PF29 9081920 9081919
2 . . . .1 1 1 1 1 1 PLATE ASY. .. Face - Module - See chart above
3 8444787 1 1 1 1 1 1 PLATE .. Face - Molded polyester - Red
4 . . . .1 1
1 1 1 1 1 PLATE .. Name - Module - See chart above
5 8413603 1 1 1 1 1 1 HANDLE .. Polycarbonate - Red
6 120757 2 2 2 2 2 2 SCREW .. Machine - 10-32 x 1 flat head
7 8413155 1 1 1 1 1 1 JACK .. Test - Black
8 8415213 4 4 3 4 4 4 JACK .. Test - Blue - Qty.(2) req. for PF10module
9 8415212 9 9 9 9 9 9 JACK .. Test - Yellow
10 8441652 17 21 14 22 20 19 RECEPTACLE ASSEMBLY .. Female terminal
11 8411516 17 21 14 22 20 19 SPRING .. Coiled - 3/16 I.D =1-1/2 turns- Stainless St
12 9431583 17 21 14 22 20 19 EYELET .. Receptacle mtg. -1/8x5/16 in.Ig.- Brass
13 9081438 2 2 2 2 2 2 COVER .. Receptacle - Half - Inner Formerly (2) of
14 9081437 2 2 2 2 2 2 COVER .. Receptacle - Half -Outer 8415264 req!d.
15 8422149 1 1 1 1 1 1 SPACER .. Polyester - Red - 9-7/8 x 1 -1/8 x 1/8 in.
*16 8418831 2 2 2 2 2 2 SPACER .. 5/16 O.D. x 3/8 in. Ig. - Formerly required
with 8415264 covers
17 - - - - As Required RESISTOR.. R1A,R1B,R1C
18 . . . . As Required RESISTOR .. R2
19 . . . . As Required RESISTOR .. R3A,R3B,R3C
20 - - - - As Required RESISTOR .. R4A,R4B
21 . . . . As Required RESISTOR .. R4C
22 . . . . As Required RESISTOR .. R5A,R5B
*23 . . . . As Required RESISTOR .. R5C See Chart
24 . . . . As Required RESISTOR .. R6A,R6B On Next Page
25 . . . . As Required RESISTOR .. R7
26 . . . . As Required RESISTOR .. R8
*27 . . . . As Required RESISTOR .. R9
28 - - - - As Required RESISTOR ..RIO
29 - - . . As Required RESISTOR .. Rl 1
30 . . . . As Required RESISTOR ..Rl 2
*31 8424397 1 _ _
' 1 -
_
CAPACITOR .. CAl-20MFD.-300V.D.C.-PF10Mod. onl
32 8373329 18 18 17 18 18 18 DIODE .. Silicon - Dl thru D18
33 8408649 As Required CABLE .. 20 AWG.-TFE insul.-Sold per ft.-lO ft. req'd.
*34 8451179 As Required CONNECTOR .. Cable-Circuit board-.015 dia.to.OSOdia
*35 8444091 As Required TERMINAL .. Female solder - .076 I.D. x1560-D.x
.
.797 in Ig.
*36 8468426 2 2 2 2 2 2 SCREW .. Mach.-10-32 x 3/4 hex. washer hd. - Slotted
*37 8468424 2 2 2 2 2 2 SCREW .. Mach.-10-32 x 2 hex. washer head - Slotted
*38 8468369 4 4 4 4 4 4 WASHER .. Plain - No. 10
*39 110923 4 4 4 4 4 4 NUT .. Machine - 10-32 hex.
*40 8449045 As Required KIT ASY. .. Adhesive - Epoxy - Consists of (2) tubes
/ Low Speed.

NOVEMBER, 1977 21 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
Ref Resistor No. Ratings Module Ref. Resistor No. Ratings Module
No. Part No Req Ohms Watts Application No. Part No. Req. Ohms Watts Application
17 8416969 3 265.3 12.5 PF10 22 8488100 2 266.5 10 PF23
17 8461130 3 244.3 10 PF114>F21 22 8477178 2 272.0 10 PF24
17 8464524 3 231.2 10 PF14 22 8416973 2 204.0 10 PF29
17 8468518 3 281.3 12.5 PF15 23 8461126 1 236.9 10 PF17
17 8477178 3 272.0 10 PF18 23 8484324 1 57.0 10 PF26
17 8464535 3 291.0 10 PF19,PF20 24 8416968 2 276.0 12.5 PF10
17 8488101 3 260.0 10 PF23 24 8477177 2 193.0 10 PF11
17 8484318 3 253.7 10 PF24 24 8464529 2 213.9 10 PF14
17 8484322 3 228.0 10 PF26 24 8468523 2 133.5 10 PF15
17 8498792 3 233.3 10 PF28 24 8461127 1 290.0 10 PF17(R6A)
17 8464543 1 282.0 10 PF29 (R1A) 24 8464535 1 291.0 10 PF18(R6A)
17 8461130 1 244.3 10 PF29 (RIB) 24 8464543 1 282.0 10 PF19(R6A)PF20(R6A)
17 8464549 1 241.3 10 PF29 (R1C) 24 8464622 2 325.0 12.5 PF21
18 8416973 1 204.0 10 PF10 24 8468520 2 156.0 10 PF23
18 8461131 1 268.0 10 PF11 24 8484322 2 228.0 10 PF24
18 8464525 1 153.2 10 PF14 24 8489596 2 314.3 12.5 PF26
18 8468520 1 156.0 10 PF15 24 8498796 2 307.0 10 PF28
18 8464528 1 179.1 10 PF18 24 8416972 2 172.0 10 PF29
18 8468522 1 128.0 10 PF 19,PF20 25 8468519 1 477.0 12.5 PF15
18 8477179 1 257.5 10 PF21 25 8464623 1 406.4 12.5 PF18
18 8461134 1 220.6 10 PF23 25 8464542 1 263.5 10 PF19
18 8484319 1 339.0 10 PF24 25 8464624 1 415.4 12.5 PF20
18 8438442 1 160.0 10 PF26 25 8464539 1 139.8 10 PF23
18 8498793 1 300.0 10 PF28 25 8484319 1 239.0 10 PF29
18 8484322 1 228.0 10 PF29 26 8416967 1 488.0 10 PF10
19 8416970 2 26.5 12.5 PF10(R3A,R3B) 26 8436649 1 428.0 10 PF11JPF15JPF21,
19 8461468 3 25.6 12.5 PF11 PF28
19 8464526 3 20.7 10 PF14 26 8471180 1 442.0 10 PF14.PF26
19 8464540 3 19.2 10 PF15,PF19 26 8454220 1 403.2 10 PF17
19 8464532 3 22.6 10 PF18 26 8436650 1 415.5 10 PF18JPF19,PF20,
19 8464547 3 20.3 10 PF20 PF23,PF29
19 8464551 3 12.0 10 PF21JPF28 26 8484323 1 435.0 10 PF24
19 8464540 2 19.2 10 PF23 (R3A,R3B) 27 8464525 1 153.2 10 PF14
19 8484320 3 15.4 10 PF24 27 8464544 1 42.7 10 PF19
19 8489598 2 13.2 10 PF26 (R3A,R3B) 27 8464548 1 40.8 10 PF20
19 8464547 1 20.3 10 PF29 (R3B) 27 8484324 1 57.0 10 PF24
19 8464541 1 19.6 10 PF29 (R3C) 27 8438442 1 160.0 10 PF26
20 8416971 2 24.3 12.5 PF10 28 8418602 1 100.0 5 PF10
20 8461132 2 14.5 PF11
10 28 8468525 1 102.5 10 PF15
20 8464527 2 20.9 PF14
10 28 8416967 1 488.0 10 PF17
20 8468521 2 28.9 PF15
12.5 28 8464537 1 478.9 10 PF18
20 8461125 2 26.2 10
PF17 29 8416912 1 172.0 10 PF10
20 8464533 2 24.4 10
PF18 29 8477177 1 193.0 10 PF11
20 8464541 2 19.6 10
PF19.PF20 29 8464529 1 213.9 10 PF14
20 8464552 2 14.1 10
PF21 29 8468519 1 477.0 12.5 PF15
20 8436647 2 21.4 10
PF23 29 8464623 1 406.4 12.5 PF18
20 8484321 2 11.6 10
PF24 29 8464542 1 263.5 10 PF19
20 8489597 2 20.3 15
PF26 29 8464624 1 415.4 12.5 PF20
20 8498794 2 12.5 10
PF28 29 8464622 1 325.0 12.5 PF21
20 8464547 1 20.3 10
PF29 (R4A) 29 8464539 1 139.8 10 PF23
20 8464526 1 20.7 PF29 (R4B)
10 29 8489596 1 314.3 12.5 PF26
21 8461081 1 35.0 15
PF11,PF15,PF21, 29 8498796 1 307.0 10 PF28
PF24J)F26J>F28 29 8484319 1 239.0 10 PF29
21 8461467 1 35.0 12.5 PF14,PF17,PF18, 30 8461099 1 463.0 5 PF11
PF19J>F20,PF23 30 8464686 1 421.0 5 PF14
21 8454223 1 35.0 12.5 PF29 30 8468526 1 601.0 5 PF15
22 8416968 1 276.0 12.5 PF10(R5A) 30 8461098 1 300.0 5 PF17
22 8464529 2 213.9 10 PF11 30 8464684 1 295.0 5 PF18
22 8464528 2 179.1 10 PF14 30 8464687 1 455.0 5 PF19,PF20,PF24
22 8468522 2 128.0 10 PF15 30 8464685 1 396.0 5 PF21
22 8461126 2 236.9 10 PF17 30 8480082 1 240.0 5 PF23
22 8464534 2 151.3 10 PF 18,PF20 30 8453912 1 384.0 5 PF26
22 8464542 2 263.5 10 PF19 30 8498797 1 361.0 5 PF28
22 8464553 1 25.0 10 PF21 (R5A) 30 8460397 1 243.0 5 PF29
REVISED AUGUST, 1987
B4001 22 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

Ref. No. 1
PLATE B4001-11

REVISED AUGUST, 1987


NOVEMBER, 1977 23 B4001
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
SE10 - Sensor
PLATE B4001-12
Ref. Part No.
No. Number Req. Description
1 8412924 1 MODULE ASSEMBLY .. SE10- Sensor
2 Reference number not used
3 8441652 13 RECEPTACLE ASSEMBLY .. Female terminal
4 8411516 13 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
5 9431583 13 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
6 9081437 2 COVER .. Receptacle - Half - Replaces 8415264
7 8444787 1 PLATE .. Face - Molded polyester - Red
8 8464641 1 PLATE .. Name - SE10
9 8413603 1 HANDLE .. Module - Polycarbonate - Red
10 8415213 6 JACK .. Test - Blue
11 8415212 3 JACK .. Test - Yellow
12 8415211 4 JACK .. Test - Red
13 8441602 3 CAPACITOR .. C1 ,C2,C3 - 100 MFD. - 75 Volts D.C.
14 8463290 3 CAPACITOR .. C4,C5,C6 - 0.1 MFD. - 250 Volts D.C.
15 8373329 12 DIODE .. Silicon - Dl thru D12 - Replaces 8463291
16 8463287 3 DIODE .. Zener - Silicon - Z1,22,23 - 9.1 Volt
17 8463288 3 HEAT SINK .. Zener diode
18 8463285 1 HEAT SINK ASSEMBLY .. Resistor
19 8463286 1 HEAT SINK .. Resistor mounting
20 8414830 3 RESISTOR ..R2,R10,R18
21 8463282 3 RESISTOR.. R1,R9,R 17 42.2KOhms- 1/2 Watt
22 8463278 3 RESISTOR.. R3,R 11.R19 lOOhms- 1 Watt
23 8463279 3 RESISTOR.. R4,R12,R20 10 Ohms - 1 Watt
24 8463280 3 RESISTOR.. R5,R13,R21 220 Ohms - 1/2 Watt
25 8463281 3 RESISTOR.. R6,R14,R22 80 Ohms - 1/2 Watt
26 6 RESISTOR.. R7,R8,R15,R16,R23,R24-Trimmer
27 8378678 1 RESISTOR .. R25 4000 Ohms - 5 Watt
28 8463292 3 TRANSISTOR ..Q1,Q2,Q3
29 8463289 3 TRANSFORMER .. T1,T2,T3
30 8463293 1 MAGAMP ASSEMBLY .. Ml30
31 8463295 1 MAGAMP..M1
32 8463294 1 BOARD .. Magamp mounting
*33 8464297 1 BUMPER .. Rubber
*34 8463296 1 POST .. Stand off - Wire - 3/8 dia. x 1 in. long
*35 8463298 4 POST .. Stand off - Wire - 1/4 dia. x 3/8 in. long
*36 8408649 A.R. CABLE .. 20 AWG. TEF. insul. - 30 ft. required
37 120757 2 SCREW .. Machine - 10-32 x 3/4 flat - Slotted
38 8468426 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
39 8468419 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
40 8468369 4 WASHER .. Plain - No. 10
41 110923 4 NUT ..Machine-10-32 hex.

B4001 24 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES

15 X~25X—15^- 26^ 24^ 15^-26

O O) (O) 10 (O) O O) O) O) O 01 0X10

Ref. No. 1
PLATE B4001-12

NOVEMBER, 1977 25 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
SE10 Sensor
PLATE B4001-13
Ref. Part No.
No. Number Req. Description
1 8458900 1 MODULE ASSEMBLY .. SE10 - Sensor
2 Reference number not used
3 8441652 13 RECEPTACLE ASSEMBLY .. Female terminal
4 8411516 13 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
5 9431583 13 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
6 9081437 2 COVER .. Receptacle - Half - Replaces 8415264
7 8465871 1 PLATE ASSEMBLY .. Face - SE10
8 8444787 1 PLATE .. Face - Molded polyester - Red
9 8465870 1 PLATE .. Name - SE10 - Copper laminate
*10 8449045 A.R. ADHESIVE .. Epoxy - Consists of (2) tubes
11 8413603 1 HANDLE .. Module - Polycarbonate - Red
12 120757 2 SCREW .. Handle mounting -10-32 x 3/4 flat head
13 8415213 6 JACK .. Test - Blue
14 8415211 4 JACK .. Test - Red
15 8415212 3 JACK .. Test - Yellow
16 8418274 3 CAPACITOR ..C11,C12,C13- 4 MFD - 200 Volts D.C.
17 8421019 3 DIODE .. Silicon - Dl 1,D12,D13
18 8373329 6 DIODE .. Silicon - D31 J332,D33,D41,D42,D43
19 8464961 3 RECTIFIER .. Silicon controlled - SCR1,SCR2,SCR3
20 8464784 1 MAGAMP .. Reactor
21 8378678 1 RESISTOR .. RD 4000 Ohms - 5 Watt
22 8416970 6 RESISTOR.. R11,R12,R13,R11A,R12A,R13A 26.5 Ohms- 12.5 Watt
23 8443404 3 RESISTOR .. R31 ,R32,R33 70 Ohms - 5 Watt
24 8464614 3 RESISTOR.. R41,R42,R43 17.4KOhms- 1/2 Watt
25 8413611 6 RESISTOR .. R51,R42,R53,R61,R62,R63 1000 Ohms- 5 Watt
26 846465 1 3 RFSISTOR .. R71,R72,R73 1 Ohm - 1/2 Watt
27 8459077 3 TRANSFORMER .. T1,T2,T3
28 8408649 A.R. CABLE .. 20 AWG.-TFE insul.- Sold per foot -10 ft. required
29 8451179 144 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
30 8444091 12 TERMINAL .. Female solder - .076 I.D. x .156 O.D. x .797 in. long -
Formerly 8440134
31 8468422 1 SCREW .. Machine - 8-32 x 2-1/2 hex. washer head - Slotted
32 8468426 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
33 8468419 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
34 8468368 7 WASHER .. Plain -No. 8
35 8468369 7 WASHER .. Plain - No. 10
36 118926 3 WASHER .. Lock - No. 10 internal tooth
37 8468366 3 WASHER .. Plain - 1/4
38 118928 3 WASHER .. Lock - 1/4
39 8284037 7 NUT ..Machine-8-32 hex.
40 110923 7 NUT .. Machine - 10-32 hex.
41 8468365 3 NUT .. Machine - 1/4-28 hex.

REVISED AUGUST, 1987


B4001 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

22
29 24
41

Ref. No. 1
PLATE B4001-13

NOVEMBER, 1977 27 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
GV1GV10,GV11 and GV12 Generator Voltage Regulator
PLATE B4001-14
Ref. Part Number
No. Number Required Description
* 1 8442227 A . . _ MODULE ASSEMBLY .. GV1 - Generator voltage regulator
* 1 8442397 B _ _ MODULE ASSEMBLY .. GV10 - Generator voltage regulator
1 8437595 _ _ C _ MODULE ASSEMBLY ..GV11 - Generator voltage regulator
1 8453967 _ _ . D MODULE ASSEMBLY .. GV12 - Generator voltage regulator
* 2 8440135 1 1 . . PLATE .. Face - Molded polyester - Red - Single row holes
2 8444787 , _ 1 1 PLATE .. Face - Molded polyester - Red - Double row holes
* 3 8430990 1 . . . PLATE.. Name -GV1
* 3 8415998 . 1 . . PLATE.. Name -GV10
3 8465270 . . 1 PLATE.. Name- GV 11
3 8464629 . _ . 1 PLATE.. Name- GV1 2
4 8413603 1 1 1 1 HANDLE .. Module - Polycarbonate - Red
5 8415213 2 2 2 2 JACK ..Test - Blue
6 8415212 5 5 5 5 JACK .. Test - Yellow
7 8441652 11 9 11 11 RECEPTACLE ASSEMBLY .. Female terminal
8 8411516 11 9 11 11 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
9 9431583 11 9 11 11 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
10 9081437 2 2 2 2 COVER .. Receptacle - Half - Replaces 8415264
11 8413607 2 2 2 2 CAPACITOR ..C1,C3 50MFD- 150 Volts D.C.
12 8413605 1 1 1 1 CAPACITOR .. C2 50 MFD - 6 Volts D.C.
13 8373329 12 12 12 12 DIODE .. Silicon - D 1 thru D 1 2 - 800 V. PK
14 8413609 1 1 1 1 DIODE .. Zener - Silicon - Zl - 49.6 V.
15 8378680 1 1 1 1 DIODE .. Zener - Silicon - Z2 - 87 V.
16 8418116 1 1 1 1 RESISTOR .. Rl 1 500 Ohms - 5 Watt
17 8413611 1 . . „ RESISTOR .. R2 1000 Ohms - 5 Watt
17 8418598 . 1 1 1 RESISTOR .. R2 800 Ohms - 5 Watt
18 8413610 1 . . . RESISTOR .. R4 6800 Ohms - 5 Watt
18 8437634 . 1 1 1 RESISTOR.. R4 1 OK Ohms- 5 Watt
19 8378678 1 1 1 1 RESISTOR .. R5 4000 Ohms - 5 Watt
20 8418117 1 . - . RESISTOR .. R6 194 Ohms - 5 Watt
20 8439827 - 1 1 . RESISTOR .. R6 82 Ohms - 5 Watt
20 8453910 . . . 1 RESISTOR ..R6 108 Ohms - 5 Watt
21 8439828 . 1 1 . RESISTOR .. R7 92 Ohms - 5 Watt
21 8453909 . - . 1 RESISTOR .. R7 452 Ohms - 5 Watt
22 8413608 1 . . - RHEOSTAT .. RH1 1000 Ohms -12.5 Watt
22 8437085 . 1 1 1 POTENTIOMETER .. RH1 1000 Ohms - 5 Watt
23 8419520 - 1 1 1 LOCK .. Potentiometer shaft - 8-32 hex.
24 8418479 1 - - . BRACKET .. Rheostat mounting
24 8437086 - 1 1 1 BRACKET .. Potentiometer mounting
25 9415299 2 - - - EYELET .. Bracket mounting - 1/8 x 1/4 in. Ig. - Brass
25 9431583 - 2 2 2 EYELET .. Bracket mtg. - 1/8 x 5/16 in. Ig.-Brass-Formerly applied
26 8475037 - 2 2 2 SCREW.. Brkt.mtg.-4-40xl/2hex.washerhd.-Slotted \ r .,
27 9433505 2 2 2 WASHER .. Plain - No . 4 \ CAAUrrelied
,ntiy
28 115995 - 2 2 2 NUT .. Machine - 4-40 hex. ' PP
29 8378759 1 1 1 1 TRANSISTOR . . Q l - Silicon
30 8440127 1 1 1 1 HEAT SINK .. Transistor - 19/64 ID. x 3/4 O.D. x 3/8 thick
31 8416774 2 2 2 2 TRANSFORMER . . T 1 ,T2 60 V. - 60 V. - .040 Amps.
32 8416775 1 1 1 1 TRANSFORMER .. T3 120 V. - 30 V. - .015 Amps.
*33 8408649 As Required CABLE .. 20 AWG. TFE insul. - 23 inches required
*34 8451179 82 82 82 82 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
35 8463172 1 1 1 1 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
36 8453801 1 1 1 1 PAD .. Lead conversion - .365 x .365 square - Diallyl
37 9433395 2 2 2 2 SCREW .. Machine - 2-56 x 7/16 - Hex. washer hd. - Not slotted
38 8468426 2 2 2 2 SCREW .. Machine - 10-32 x 3/4 hex. washer hd. - Slotted
39 8468419 2 2 2 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
40 120757 2 2 2 2 SCREW .. Machine - 10-32 x 3/4 flat head - Slotted
41 8468368 6 6 6 6 WASHER ..Plain -No. 8
42 8468369 6 6 6 6 WASHER ..Plain -No. 10
43 8284037 6 6 6 6 NUT .. Machine - 8-32 hex.
44 110923 4 4 4 4 NUT .. Machine - 10-32 hex.

B4001 28 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

Ref. No. 1
PLATE B4001-14

NOVEMBER, 1977 29 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
GV13 Generator Voltage Regulator
PLATE B4001-15
Ref. Part No.
No. Number Req. Description

1 8494809 1 MODULE ASSEMBLY .. GV13 - Generator voltage regulator


2 Reference number not used
3 8441652 11 RECEPTACLE ASSEMBLY .. Female terminal
*4 8411516 11 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
5 9431583 11 EYELET .. Receptacle mounting - 1/8x5/16 in. long - Brass
6 9081437 9 COVER .. Receptacle - Half - Replaces 8415264
7 8494802 1 PLATE ASY. .. Face - Red polyester - Incl. nameplate and handle

8 8413155 1 JACK .. Test - Black


9 8415213 7 JACK .. Test - Blue
10 8415212 3 JACK .. Test - Yellow
11 8459687 1 CAPACITOR .. CA1 - 10 MFD - 200 V.D.C.
12 8373329 8 DIODE.. Silicon-Dl thru D8
13 8461558 1 DIODE .. Zener - Silicon - Zl - 30 V. - 1 W.
14 8378680 1 DIODE .. Zener - Silicon - Z2 - 91 V. - 1 W.
15 8400051 1 DIODE .. Zener - Silicon - 23 - 30 V. - 10 W.
16 8421122 1 RESISTOR .. Rl 2700 Ohms- 5 Watt
17 8494675 1 RESISTOR .. R2 649 Ohms- 5 Watt
18 8494674 1 RESISTOR .. R3 27 Ohms - 5 Watt
19 8494673 1 RESISTOR .. R4 24 Ohms- 5 Watt
20 8437634 1 RESISTOR .. R5 10K Ohms- 5 Watt
21 8418736 2 RESISTOR .. R6, R7 1500 Ohms- 5 Watt
22 8422056 1 RESISTOR .. R8 221K Ohms- .5 Watt
23 8417131 1 POTENTIOMETER .. RH1 10,000 Ohms- 2 Watt
24 8499428 1 POTENTIOMETER .. RH2 10,000 Ohms- 1 Watt
25 8419520 1 LOCK .. Potentiometer shaft - 8-32 hex.
26 8418595 1 BRACKET .. Potentiometer mounting
27 8494696 1 AMPLIFIER .. Operational
28 8483288 1 ISOLATOR .. Opto - Semi conductor device
29 8494597 20 CONNECTOR .. 1C - Cable - Circuit board • .050 dia. x .230 in. long
30 8378759 1 TRANSISTOR .. Ql - Silicon
31 8440127 1 HEAT SINK .. Transistor - 19/64 I.D. x 3/4 O.D. x 3/8 thick
32 8463172 1 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
33 8416774 2 TRANSFORMER ..T1,T2 60 V. - 60 V. - .040 Amps
34 8408649 A.R. CABLE .. 20 AWG - TFE insul. - 3 ft. required
35 8451179 78 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
36 8444091 2 TERMINAL .. Female solder - .076 I.D. x .156 O.D. x .797 in. long
37 9433395 2 SCREW .. Machine - 2-56 x 7/16 - Hex. washer head - Not slotted
38 8475037 2 SCREW .. Machine - 4-40 x 1/2 - Hex. washer head - Slotted
39 8468426 2 SCREW .. Machine - 10-32 x 3/4 - Hex. washer head - Slotted
40 8468419 2 SCREW .. Machine -10-32 x 1 • Hex. washer head - Slotted
41 8468368 4 WASHER .. Plain - No. 8
42 8468369 5 WASHER .. Plain - No. 10
43 118926 1 WASHER .. Lock - No. 10 - Internal tooth
44 115995 2 NUT .. No. 4-40 - Hex.
45 8284037 4 NUT .. No. 8-32 - Hex.
46 110923 5 NUT .. No. 10-32 - Hex.
47 8449045 A.R. KIT ASSEMBLY .. Adhesive - Epoxy - Consists of 2 tubes
*48 8346481 A.R. COMPOUND .. Silicone - 5 oz. tube

B4001 30 NOVEMBER, 197 7


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES

36-A r26 /-25 23

Ref. No. 1
PLATE B4001-15

NOVEMBER, 1977 31 B4001


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
EC1 Excitation Control
PLATE B4001-16

Ref. Part No.


No. Number Req. Description

1 9317758 1 MODULE ASSEMBLY .. EC1 - Excitation control


2 9317756 1 PLATE ASSEMBLY .. Face - EC1
3 8444787 1 PLATE .. Face - Molded polyester - Red
4 9317755 1 PLATE ..Name-EC 1
5 8413603 1 HANDLE .. Module - Polycarbonate - Red
6 120757 2 SCREW .. Machine - 10-32 x 1 flat head - Handle mounting
7 8413155 1 JACK .. Test - Black
8 8415213 10 JACK .. Test - Blue
9 8416836 1 JACK .. Test - Orange
10 8441652 12 RECEPTACLE ASSEMBLY .. Female terminal
11 8411516 12 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
12 9431583 12 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
13 9081437 2 COVER .. Receptacle - Half - Molded polyester - Red
14 8462713 1 CAPACITOR Cl -1200 MFD. - 100 Volts D.C.
15 8441602 1 CAPACITOR .. C2 - 100 MFD. 75 Volts D.C.
16 8421019 14 DIODE .. Silicon - Dl thru D14
17 8373329 3 DIODE .. Silicon -D15JJ16JD17
18 8373331 2 DIODE..Zener-21,22
19 8378680 2 DIODE.. Zener-23,24
20 8464961 1 RECTIFIER .. Silicon controlled - SCR1
21 8378759 1 TRANSISTOR ..Ql
22 8421174 1 TRANSISTOR.. Q2
23 8467715 1 RESISTOR .. Rl 13KOhms- 5 Watts
24 8378677 1 RESISTOR .. R2 8000 Ohms - 5 Watts
25 8405623 1 RESISTOR .. R3 2000 Ohms - 5 Watts
26 8418596 1 RESISTOR.. R4 4700 Ohms - 5 Watts
27 8397818 1 RESISTOR ..R5 1000 Ohms - 10 Watts
28 8397815 1 RESISTOR .. R6 500 Ohms - 10 Watts
29 8386867 2 RESISTOR .. R7,R8 300 Ohms - 10 Watts
30 9080802 1 RESISTOR .. R9 300 Ohms - 40 Watts
31 8421116 1 RESISTOR .. RIO 32K Ohms - 1/2 Watts
32 8413611 3 RESISTOR ..R11,R12,R14 1000 Ohms - 5 Watts
33 8397819 1 RESISTOR .. R13 5000 Ohms - 5 Watts
34 8414945 1 POTENTIOMETER.. RH1 500 Ohms - 2 Watts
35 8418595 1 BRACKET .. Potentiometer mounting
36 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Sold per ft. - Approx. 12 ft. required
37 8451179 78 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
38 8444091 8 TERMINAL .. Female solder - .076 I.D. x .156 OD. x .797 in. long
39 8463172 2 PAD .. Lead conversion - .400 dia. x .300 in. thick
40 8428099 2 TIE .. Cable - Self clinching - 5/32 dia. x 6 in. long
41 437157 2 SCREW .. Machine - 6-32 x 1/2 pan head - Slotted - Bright nickel
42 8468426 2 SCREW .. Machine -10-32 x 3/4 hex. washer head - Slotted
43 8468421 2 SCREW .. Machine -10-32 x 7/8 hex. washer head - Slotted
44 8468419 2 SCREW .. Machine - 10-32 x 1 hex. washer head
45 8468367 2 WASHER .. Plain - No. 6
46 8468369 22 WASHER .. Plain - No. 10
47 118926 16 WASHER .. Lock - No. 10 internal tooth
48 8412097 2 NUT .. Machine - 6-32 hex.
49 110923 22 NUT .. Machine -10-32 hex.

B4001 32 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES

17

12
10

Ref. No. 1
PLATE B4001-16

NOVEMBER, 1977 33 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.B4001
CIRCUIT MODULE ASSEMBLIES
GX2.GX10 and GX11 Generator Excitation Regulator
PLATE B4001-17
Ref. Part Number
No. Number Required Description
1 8442229 1 f . MODULE ASSEMBLY .. GX2 - Generator excitation regulator
* 2 8440692 - 1 - MODULE ASSEMBLY .. GX10 - Generator excitation regulator
* 3 8437594 . - 1 MODULE ASSEMBLY .. GX1 1 - Generator excitation regulator
4 Reference number not used
5 8441652 9 9 9 RECEPTACLE ASSEMBLY .. Female terminal
6 8411516 9 9 9 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
7 9431583 9 9 9 EYELET .. Receptacle mounting - 1/8 x 5/16 in. Ig. - Brass
8 9081437 2 2 2 COVER .. Receptacle - Half - Replaces 8415264
9 8444787 1 1 1 PLATE .. Face - Molded polyester - Red
10 8464631 1 . . PLATE .. Name - GX2
*10 8468216 1 . PLATE.. Name- GX 10
*10 8468217 . . 1 PLATE .. Name - GX 11
11 8413603 1 1 1 HANDLE .. Module - Polycarbonate - Red
12 8415213 2 2 2 JACK .. Test - Blue
13 8415212 3 3 3 JACK .. Test - Yellow
14 8413607 2 2 2 CAPACITOR .. C1.C3 - 50 MFD - 150 Volts D.C.
15 8413605 1 1 1 CAPACITOR..C2, -50 MFD- 6 Volts D.C.
!6 8373329 10 10 10 DIODE .. Silicon - Dl thru D10 - 800 V PK
17 8413609 1 1 1 DIODE .. Zener - Silicon -Zl - 49.6 V.
18 8378680 1 1 1 DIODE .. Zener - Silicon -22 - 87 V.

19 8420111 1 . .
RESISTOR .. Rl 1200 Ohms - 5 Watt
19 8422470 - 1 1 RESISTOR . . R l 2000 Ohms- 5 Watt
20 8431228 1 - - RESISTOR ..R2 120 Ohms- 5 Watt
20 8418600 - 1 - RESISTOR .. R2 300 Ohms - 5 Watt
20 8439691 - - 1 RESISTOR .. R2 375 Ohms - 5 Watt
21 8422470 1 1 1 RESISTOR .. R3 2000 Ohms - 5 Watt
22 8378678 1 1 1 RESISTOR .. R4 4000 Ohms - 5 Watt
23 8421131 1 . . RESISTOR .. R5 600 Ohms - 5 Watt
24 8436994 1 1 1 RHEOSTAT . . RH 1 1 000 Ohms - 2 Watt
25 8419520 1 1 1 LOCK .. Potentiometer shaft - 8-32 hex.
26 8418595 1 1 1 BRACKET .. Rheostat mounting
27 9415299 2 2 2' EYELET .. Bracket mounting - 1/8 x 1/4 in. long - Brass
28 8378759 1 1 1 TRANSISTOR .. Ql - Silicon
29 8440127 1 1 1 HEAT SINK .. Transistor - 19/64 I.D. x 3/4 O.D. x 3/8 thick
30 8416574 1 1 1 TRANSFORMER .. Tl - 80 V. - 20 V. - .040 Amps.
31 8416775 1 1 1 TRANSFORMER .. T2 - 120 V. - 30 V. - .015 Amps.
*32 8408649 As Required CABLE .. 20 AWG. TFE insul. - 3 ft. required
.33 8451179 68 68 68 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
34 8463172 1 1 1 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
35 9433395 2 2 2 SCREW .. Machine - 2-56 x 7/16 hex. washer head - Not slotted
36 8468426 2 2 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
37 8468419 2 2 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
38 120757 2 2 2 SCREW .. Machine - 10-32 x 1 flat head - Slotted
39 8468368 4 4 4 WASHER .. Plain - No. 8
40 8468369 2 2 2 WASHER .. Plain - No. 10
41 8284037 4 4 4 NUT .. Machine - 8-32 hex. - Formerly 8234037
42 110923 4 4 4 NUT .. Machine - 10-32 hex.
43 8449045 As Required KIT ASSEMBLY .. Adhesive - Epoxy - Consists of 2 tubes
*44 8445687 As Required COATING .. Protective - 1 quart can
*45 8339154 As Required SOLDER .. Resin core - 1/16 dia. - 5 Ib. 3 pool

REVISED AUGUST, 1987


B4001 34 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

26i 24
27M 25

15

Ref. No. 1
PLATE B4001-17

NOVEMBER, 1977 35 B4001


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
EL10 and EL11 Excitation Limit
PLATES B4001-18 and 19
Ref. Part Number
No. Number Required Description
1 8441079 A _ . _ MODULE ASSEMBLY .. EL10 - Excitation limit - Previous design
1 8441079 _ B . . MODULE ASSEMBLY .. EL10 - Excitation limit - Current design
1 8460225 . _
C _ MODULE ASSEMBLY .. EL11 - Excitation limit - Previous design
1 8460225 . , D MODULE ASSEMBLY .. ELI 1 - Excitation limit - Current design
2 8474859 1 1 . . PLATE ASSEMBLY .. Face - EL10
2 8460332 . . 1 1 PLATE ASSEMBLY .. Face - ELI 1
3 8444787 1 1 1 1 PLATE .. Face - Molded polyester - Red
4 8474860 1 1 . - PLATE .. Name - EL10 - Copper laminate
4 8460331 . . 1 1 PLATE .. Name - ELI 1 - Copper laminate
5 8413603 1 1 1 1 HANDLE .. Module - Polycarbonate - Red
6 120757 2 2 2 2 SCREW .. Handle mounting - 10-32 x 3/4 flat head
7 8440116 1 _
1 . SWITCH .. Toggle - Momentary - D.P.-D.T. - Center off - 1 Amp.
7 8440117 . 1 . 1 SWITCH .. Toggle - Momentary - D.P.-D.T. - 1 Amp.
8 8461993 1 - - - DIODE .. Light emitting lens
9 8415213 3 3 3 3 JACK .. Test - Blue
10 8413155 1 1 1 1 JACK .. Test - Black
11 8413836 1 1 1 1 JACK .. Test - Orange
12 8415212 2 2 2 2 JACK .. Test - Yellow
13 8441652 9 9 11 11 RECEPTACLE ASSEMBLY .. Female terminal
14 8411516 9 9 11 11 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
15 9431583 9 9 11 11 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
16 9081437 2 2 2 2 COVER .. Receptacle - Half - Replaces 8415264
17 8421950 3 3 3 3 CAPACITOR .. C1,C2,C3 - 56 MFD. - 150 V.D.C.
18 8373329 6 5 5 5 DIODE .. Silicon - Dl thru D6
19 8420262 1 1 1 DIODE .. Zener - Silicon - Zl - 6.2 V.
20 8378680 1 1 1 DIODE .. Zener - Silicon - 2 2 - 8 7 V.
21 8437353 2 2 2 2 RELAY .. ELR,ELRA - Coil resistance 2300 Ohms - 76 V.D.C.
22 8436994 1 1 1 RHEOSTAT .. RH1 - 1000 Ohms - 2 Watt
23 8419520 1 1 1 LOCK .. Shaft - 8-32 hex.
24 8418595 1 1 1 BRACKET .. Rheostat mounting
25 9415299 2 - 2 - EYELET .. Bracket mounting - 1 / 8 x 1 / 4 brass
26 8475037 - 2 - 2 SCREW .. Bracket mounting - 4-40 x 1/2 hex. washer hd. - Slotted
27 115995 - 2 - 2 NUT .. 4-40 hex.
28 8386867 1 . . _ RESISTOR ..Rl 300 Ohms- 10 Watt
28 9080802 - 1 - . RESISTOR ..Rl 300 Ohms- 40 Watt
28 8460383 - . 1 1 RESISTOR ..Rl 190 Ohms- 40 Watt
29 8420108 1 1 1 1 RESISTOR .. R2 (Low temp, cont.) 2200 Ohms - 5 Watt
30 8421120 1 1 1 1 RESISTOR .. R3 5000 Ohms - 5 Watt
31 8420110 1 1 1 1 RESISTOR .. R4 700 Ohms - 5 Watt
32 8397821 1 - . - RESISTOR .. R5 (Standard) 2200 Ohms - 5 Watt
32 9080469 - 1 . 1 RESISTOR.. R5 5000 Ohms - 55 Watt
33 8421123 1 1 . - RESISTOR .. R6 500 Ohms - 5 Watt
33 8460397 - - 1 1 RESISTOR .. R6 243 Ohms - 5 Watt
34 8460396 - - 1 1 RESISTOR .. R7 257 Ohms - 5 Watt
35 8460312 1 1 1 1 TRANSFORMER .. Tl
36 8421133 1 1 1 1 TRANSISTOR ..Ql
37 8440127 1 1 1 1 HEATSINK .. Transistor - 19/64 I.D. x 3/4 OX), x 3/8 thick
*38 8408649 As Required CABLE .. 20 AWG. - TFE insul. - Sold per ft. - Approx. 4 ft. req'd.
*39 8451179 72 67 72 67 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
40 8463172 1 1 1 1 PAD .. Lead conversion - .40 dia. x .30 thick - Poly sulf one
41 9433395 2 2 2 2 SCREW .. 2-56 x 7/16 hex. washer head - Not slotted
42 9433397 4 4 4 4 SCREW .. 6-32 x 1/2 hex. washer head - Slotted
43 8468426 2 2 2 2 SCREW .. 10-32 x 3/4 hex. washer head - Slotted
44 8468421 - 4 2 4 SCREW .. 10-32 x 7/8 hex. washer head - Slotted
45 8468419 2 2 2 2 SCREW .. 10-32 x 1 hex. washer head - Slotted
46 8468368 2 2 2 2 WASHER .. Plain - No. 8
47 8468369 4 4 4 4 WASHER ..Plain -No. 10
48 8412097 4 4 4 4 NUT .. 6-32 hex.
49 8284037 2 2 2 2 NUT .. 8-32 hex.
50 110923 4 8 6 8 NUT .. 10-32 hex.

B4001 36 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES

Ref. No. 1, Columns A and C


PLATE B4001-18

NOVEMBER, 1977 37 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

Ref. No. 1, Columns B and D


PLATE B4001-19

B4001 38 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O I S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
AN10,AN11,AN12,AN13,AN14,AN15,
AN16,AN17,AN18,AN19,AN20,AN24 and AN25 Annunciators
PLATES B4001-20 and 21
Ref. Part Number
No. Number Required Description Ref. No. 3 Ref. No. 5
A B C D E F
1 8461868 1 . . . . . MODULE ASY. .. AN10 8464169 8464170
1 8461869 . 1 . . . . MODULE ASY. .. AN11 8464032 8464031
1 8461870 . . 1 . . . MODULE ASY. .. AN 12 8464030 8464029
1 8484573 . . . 1 . . MODULE ASY. .. AN13 8484570 8484569
1 8484574 . . . . 1 . MODULE ASY. .. AN 14 8484572 8484571
2 8489225 . . 1 . . . MODULE ASY. ..AN15 8489229 8489227
2 8489226 - - - . . 1 MODULE ASY. ..AN16 8489230 8489228
2 8490341 - - . 1 . . MODULE ASY. .. AN17 8490378 8490377
2 8490660 - - 1 - . . MODULE ASY. .. AN18 8490662 8490663
2 8491485 - 1 - . . . MODULE ASY. .. AN19 8491487 8491486
2 8495618 - - 1 . . . MODULE ASY. .. AN20 8495616 8495630
2 9094482 - - - 1 - . MODULE ASY. .. AN24 9094480 9094479
2 9099343 - 1 - - - - MODULE ASY. .. AN25 9099341 9099340
3 . . . .1 1 1 1 1 1 PLATE ASY. .. Face - Module - See chart above
4 8444787 1 1 1 1 1 1 PLATE .. Face - Molded polyester - Red
5 . . . .1 1 1 1 1 1 PLATE .. Name - Module - See chart above
* 6 8449045 A\sRecquired
ADHESIVE .. Epoxy - Consists of (2) tubes
7 8413603 1 1 1 1 1 1 HANDLE .. Module - Polycarbonate - Red
* 8 120757 2 2 2 2 2 2 SCREW .. Handle mounting
9 8461993 4 7 8 9 10 6 DIODE .. Light emitting - Red - Formerly applied
9 9326986 4 7 8 9 10 6 DIODE .. Light emitting - Red > Currently
* 9A 9326987 8 14 16 18 20 12 HOUSING .. Diode - Half - Black noryl 1 Applied
10 8440116 1 1 1 1 1 1 SWITCH .. Toggle - Momentary - D J.-D.T.-Centeroff
11 8439716 1 1 1 1 1 1 GUARD .. Switch
12 8441652 6 9 10 11 12 8 RECEPTACLE ASY. .. Female terminal > Qty. 8
13 8411516 6 9 10 11 12 8 SPRING .. Coiled - 3/16 ID.=l-l/2 turns } Req. for
14 9431583 6 9 10 11 12 8 EYELET .. Receptacle mtg. -1/8x5/16 ) AN25
15 9081437 2 2 2 2 2 2 COVER .. Receptacle - Half - Replaces 841 5264
16 8373329 8 14 16 18 20 12 DIODE .. Silicon - Dl thru D29 (Ref. No. 1 previous
design) - Dl thru Dl 1 f)l A thru Dl 1 A (Ref. Nos.
1 and 2 current design)
17 8461878 4 7 8 9 10 6 RELAY .. Mag. latch reed - ANRl thru ANR10 - Coil
resistance: 4300 Ohms
18 8422470 4 7 8 9 10 6 RESISTOR .. R30 thru R39 (Ref. No. 1 previous
design) - RIB thru RUB (Ref. Nos. 1 and 2
current design) - 2000 Ohms - 5 Watt
19 8441643 8 14 16 18 20 12 RESISTOR .. RIO thru R29 (Ref. No. 1 previous
design) - Rl thru Rl 1 , Rl A thru Rl 1 A (Ref. Nos.
1 and 2 current design) - 7500 Ohms - 5 Watt
*20 8408649 As Required CABLE .. 20 AWG. - TFE insul. - Sold per ft
Approx. 8 ft. required
21 8451179 Ais Req uired CONNECTOR .. Cable - Circuit board - .015 dia to 050
22 8444091 8 14 16 18 20 12 TERMINAL .. Female solder - .076 I D. x .1 56 OD -
Formerly 8440091
23 8468426 2 2 2 2 2 2 SCREW .. 10-32 x 3/4 hex. washer head- Slotted
24 8468419 2 2 2 2 2 2
25 8468369 4
SCREW .. 10-32 x 1 hex. washer head - Slotted
4 4 4 4 4 WASHER ..Plain -No. 10
26 110923 4 4 4 4 4 4 NUT.. 10-32 hex.

REVISED AUGUST, 1987


NOVEMBER, 1977 39 B4001
E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

Ref. No. 1, Previous Design


PLATE B4001-20

B4001 40 NOVEMBER, 1977


E I E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES

15

i s i s 4Is/ r

Ref. Nos. 1 and 2, Current Design


PLATE B4001-21

NOVEMBER, 1977 41 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

WS10 Wheel Slip


PLATES B4001-22 and 23
Ref. Part No.
No. Number Req. Description

1 8441080 1 MODULE ASSEMBLY .. WS10 - Wheel slip


2 Reference number not used
3 Reference number not used
4 8441652 19 RECEPTACLE ASSEMBLY .. Female terminal
5 8411516 19 "SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
6 9431583 19 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
7 9081437 2 COVER .. Receptacle - Half - Outer ( Formerly (2) of
* 7A 9081438 2 COVER .. Receptacle - Half - Inner ' 8415264 Req'd.
8 8418831 2 SPACER .. Epoxy laminate - 13/64 I.D. x 5/16 O.D. x 3/8 in. long -
Formerly applied with 8415264 covers
9 8464606 1 PLATE ASSEMBLY .. Face - WS10
10 8440323 1 PLATE .. Face - Molded polyester - Red
11 8464605 1 PLATE .. Name - WS10 - Copper laminate
12 8413603 1 HANDLE .. Module - Polycarbonate - Red
*13 120757 2 SCREW .. Handle mounting - 10-32 x 3/4 flat head
14 8413155 2 JACK .. Test - Black
15 8415213 7 JACK .. Test - Blue
16 8416836 1 JACK .. Test - Orange
17 8415212 4 JACK .. Test - Yellow
18 8440116 1 SWITCH .. Toggle - D.P. - D.T. - Momentary contact - Center off - 1 Amp.
19 8461993 1 DIODE .. Light emitting - Red
20 8464969 1 LIGHT ASSEMBLY .. Incandescent - Green - 5 V. - .06 Amps.
21 8418274 2 CAPACITOR .. Cl ,C2 - 4 MFD. - 200 Volts D.C.
22 8419013 1 CAPACITOR .. C3 - 18 MFD. - 150 Volts D.C.
23 8413187 1 CAPACITOR .. C4 - 100 MFD. - 150 Volts D.C.
24 8419014 1 CAPACITOR .. C7 - 12 MFD. - 20 Volts D.C.
25 8442055 1 CAPACITOR .. C8 - 12 MFD. - 250 Volts D.C.
26 8373329 18 DIODE.. Silicon -Dl thru 13, D15 thru D19
27 8398256 1 DIODE .. Zener - Silicon - Z\
28 8378680 1 DIODE .. Zener - Silicon - £2
29 8398426 1 DIODE .. Zener - Silicon - 23
30 8453867 2 DIODE .. Zener - Silicon - Z4,Z5
31 8464197 1 HEAT SINK .. Diode - 2 x 2 x 3/4 in. - 1/4-28 thread
32 8462053 2 HEAT SINK .. Nut - 9/16 dia. - 10-32 thread
33 8437353 4 RELAY .. RAA,RAB.U,G - Coil resistance 2300 Ohms - 76 V.D.C.
34 8441604 1 RELAY .. T - Coil resistance 5000 Ohms - 74 V.D.C.
35 8419564 1 RELAY .. WSR - Coil resistance 1050 Ohms - 74 V.D.C.
36 8419565 1 RELAY .. L - Coil resistance 1350 Ohms - 74 VD.C.
37 8443212 1 RELAY .. Micropositioner - R - Coil resistance 1350 Ohms - 74 VD .C.
38 8413523 2 RECTIFIER .. CR4,CR1 1 - 0.200 A. @ 25° C - Formerly 8420000
39 8417965 1 RHEOSTAT .. RH1 - 3000 Ohms - 12.5 Watt
40 8398081 1 LOCK .. Rheostat shaft - 1/4-32 hex.
41 8418479 2 BRACKET .. Rheostat mounting - 1-3/8 x 1-1/4 x 7/16 x 16 ga. - Aluminum
42 9415299 2 EYELET .. Mounting bracket - 1 / 8 x 1 / 4 - Brass - Formerly applied
*42A 8475037 2 SCREW .. Mtg. brkt. - 4-40 x 1/2 hex. washer hd. - Slotted j
*42B 9433505 2 WASHER ..Plain -No. 4 } Currently
*42C 115995 2 NUT .. Machine - 4-40 hex. J Applied
43 8414948 1 RESISTOR .. R3 1000 Ohms - 5 Watt
44 8419016 1 RESISTOR .. R6 1000 Ohms - 100 Watt
45 8397819 1 RESISTOR .. R7 5000 Ohms - 5 Watt
46 8428301 1 RESISTOR .. R9 150 Ohms - 5 Watt
47 8469573 1 RESISTOR .. RIO 1050 Ohms - 10 Watt
48 8397821 1 RESISTOR.. Rll 2200 Ohms- 5 Watt
49 8430028 1 RESISTOR .. R 1 2 1 200 Ohms - 5 Watt
50 8418995 1 RESISTOR .. R13 820 Ohms - 5 Watt
51 8418996 1 RESISTOR .. R17 400 Ohms - 5 Watt
52 8428300 1 RESISTOR ..R18 500 Ohms - 5 Watt
53 8428302 1 RESISTOR .. R19 500 Ohms - 25 Watt
54 8464024 1 RESISTOR .. R20 150K Ohms - 1/2 Watt

B4001 42 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

Ref. Part No.


No. Number Req. Description

- 8441080 - MODULE ASSEMBLY

55 8418277 1 CHOKE .. D.C. resistance - 300 Ohms


56 8416774 2 TRANSFORMER ..T1.T2
57 8398315 1 TRANSISTOR ..Ql -Silicon
58 8440127 1 HEAT SINK .. Transistor mounting
59 8463172 1 PAD ..Lead conversion
60 8447570 1 CABLE ASSEMBLY .. Wheel slip module
61 8408649 A.R. CABLE .. 20 AWG. TFE insul. - 6 ft. required
62 8380934 2 TERMINAL .. Insulated female fasten - Red
63 844409 1 2 TERMINAL .. Female solder
64 8451179 200 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
65 9433395 2 SCREW .. Machine - 2-56 x 7/16 - Hex. washer head - Not slotted
66 9433397 22 SCREW .. Machine - 6-32 x 1/2 - Hex. washer head - Slotted
67 8468423 2 SCREW .. Machine - 8-32 x 1/2 - Hex. washer head - Slotted
68 8468420 2 SCREW .. Machine - 10-32 x 1-1/2 hex. washer head - Slotted
69 8468424 2 SCREW .. Machine - 10-32 x 2 - Hex. washer head - Slotted
70 8468534 4 SCREW .. Machine - 1/4-28 x 1/2 - Hex. washer head - Slotted
71 8468367 2 WASHER .. Plain - No. 6
72 8468368 6 WASHER .. Plain - No. 8
73 118926 2 WASHER .. Lock - No. 10 internal tooth
74 8468366 4 WASHER .. Plain - 1/4
75 8412097 24 NUT .. Machine - 6-32 hex.
76 8284037 6 NUT .. Machine - 8-32 hex.
77 110923 6 NUT .. Machine - 10-32 hex.
78 8468365 4 NUT .. Machine - 1/4-28 hex.
*79 8445687 A.R. COATING .. Protective - 1 quart can
80 8346481 A.R. COMPOUND .. Silicon - 5 oz. tube
81 8449045 A.R. KIT ASSEMBLY .. Adhesive - Epoxy - Consists of 2 tubes
*82 8339154 A.R. SOLDER .. Resin core - 1/16 dia. - 5 Ib. spool

NOVEMBER, 1977 43 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

LEFT SIDE VIEW


PLATE B4001-22

B4001 44 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

_ o

?U
I- ! S

RIGHT SIDE VIEW


PLATE B4001-23

NOVEMBER, 1977 45 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
SA10 Sanding
PLATE B4001-24
Ref. Part No.
No. Number Req. Description
1 8441478 1 MODULE ASSEMBLY .. SA10 - Sanding
2 Reference number not used
3 8441652 14 RECEPTACLE ASSEMBLY .. Female terminal
4 8441516 14 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
5 9431583 14 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
6 9081437 2 COVER .. Receptacle - Half - Replaces 8415264
7 8444787 1 PLATE .. Face - Molded polyester - Red
8 8464633 1 PLATE .. Name - SA10
9 8413603 1 HANDLE .. Module - Polycarbonate - Red

10 8440116 1 SWITCH .. Toggle - D.P. - D.T. - Momentary contact


11 8461993 1 DIODE .. Light emitting - Red
12 8445949 1 CAPACITOR .. CA1 - 1 MFD. - 200 Volts D.C.
13 8421952 1 CAPACITOR .. CA2 - 1 MFD. - 150 Volts D.C. - Formerly 8479189
14 8468105 1 CAPACITOR .. CA3 - 47 MFD. - 30 Volts D.C.
15 8435871 1 CAPACITOR .. CA4 - 75 MFD. - 50 Volts D.C. - Formerly 8479188
16 8373329 9 DIODE .. Silicon - Dl thru D9
17 8421019 12 DIODE .. Silicon - DID thru D21
18 8456068 1 DIODE .. Zener - Silicon - £1 - Replaces 8378762
19 8378680 2 DIODE .. Zener - Silicon - 22,23
20 8441601 1 DIODE .. Zener - Silicon - 24
21 8453867 1 DIODE .. Zener - Silicon - 25
22 8462053 1 HEAT SINK .. Zener diode - 25
23 8417129 1 TRANSISTOR.. Ql
24 8465014 2 TRANSISTOR .. Q2 - Formerly 8421174
25 8378759 2 TRANSISTOR .. Q3,Q5
*25A 8421174 1 TRANSISTOR .. Q4
26 8421195 1 TRANSISTOR .. Q6
27 8417130 1 HEAT SINK .. Transistor - Ql
28 8440127 1 HEAT SINK .. Transistor - Q2
29 8441604 1 RELAY .. DSR - Coil resistance 5000 Ohms - 74 V.D.C.
30 8468190 1 POTENTIOMETER .. RH1 - 200K Ohms - 0.75 Watt
31 8421164 3 RESISTOR .. R1,R4,R14 - Formerly 8431803 50K Ohms - 1/2 Watt
32 8413074 2 RESISTOR .. R2,R3 12K Ohms - 5 Watt
33 8378678 2 RESISTOR .. R5,R7 4000 Ohms - 5 Watt
34 8421158 1 RESISTOR .. R6 7000 Ohms - 5 Watt
35 8421163 2 RESISTOR .. R8.R9 - Formerly 8417133 30K Ohms - 1/2 Watt
36 8386866 1 RESISTOR .. RIO 50 Ohms - 5 Watt
37 8430022 1 RESISTOR .. Rl 1 10 Ohms - 5 Watt
38 8436784 1 RESISTOR .. R12 1800 Ohms- 5 Watt
39 8437634 1 RESISTOR .. R13 lOKOhms- 5 Watt
40 8378766 1 RESISTOR ..R15 3000 Ohms - 5 Watt
41 8378677 1 RESISTOR . . R 1 6 8000 Ohms - 5 Watt
42 8420108 1 RESISTOR.. R17 2200 Ohms - 5 Watt
•43 8408649 A.R. CABLE .. 20 AWG. TFE insul. - 3 ft. required
44 8451179 120 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
45 8441747 1 LUG .. Solder terminal - 19/64 in. long - .148 dia. mounting hole
46 8444091 6 TERMINAL .. Female solder - .076 ID. x .156 O.D. x .797 in. long
47 8463172 5 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
48 9433395 2 SCREW .. Machine - 2-56 x 7/16 hex. washer head
49 9433398 2 SCREW .. Machine - 6-32 x 3/4 hex. washer head
50 120757 2 SCREW .. Machine - 10-32 x 1 flat head - Slotted
51 8468426 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head
52 8468419 2 SCREW .. Machine - 10-32 x 1 hex. washer head
53 8468367 3 WASHER ..Plain -No. 6
54 118924 4 WASHER .. Lock - No. 6 internal tooth
55 8468369 18 WASHER.. Plain -No. 10
56 118926 14 WASHER .. Lock - No. 10
57 8412097 4 NUT .. Machine - 6-32 hex.
58 110923 17 NUT.. Machine -10-32 hex.

B4001 46 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

Ref. No. 1
PLATE B4001-24

NOVEMBER, 1977 47 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES

F S l l Field Shunt
PLATE B4001-25
Ref. Part No.
No. Number Req. Description
1 8461872 1 MODULE ASSEMBLY .. FSl 1 - Field shunt
2 Reference number not used
3 8441652 11 RECEPTACLE ASSEMBLY .. Female terminal
4 8411516 11 SPRING ..Coiled - 3 / 1 6 I . D . = 1-1/2 turns - Stainless steel
5 9431583 11 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
6 9081437 2 COVER .. Receptacle - Half - Replaces 8415264
7 8444787 1 PLATE .. Face - Molded polyester - Red
8 8476874 1 PLATE . . N a m e - F S l l
9 8413603 1 HANDLE .. Module - Polycarbonate - Red

10 8440116 1 SWITCH .. Toggle - Momentary - D.P. - D.T. - Center off - 1 Amp


11 8413155 1 JACK .. Test - Black
12 8415213 4 JACK .. Test - Blue
13 8416836 1 JACK .. Test - Orange
14 8415212 2 JACK ..Test-Yellow

15 8454568 2 CAPACITOR .. CA1, CA2 - 22 MFD. - 200 Volts D.C.


16 8421952 2 CAPACITOR .. CA3, CA7 - 1.0 MFD. - 150 Volts D.C.
17 8373329 19 DIODE .. Silicon - Dl thru D15, D28 thru D35
18 8441601 1 DIODE .. Zener - Silicon - £1 - 15 V
19 8372155 1 DIODE .. Zener - Silicon - 22 - 39 V
20 8456068 1 DIODE .. Zener - Silicon - 25 - 91 V - Replaces 8378762
21 8398426 2 DIODE .. Zener - Silicon - 2:23, 224 - 10 V
22 8439528 3 POTENTIOMETER .. RH1, RH2, RH3 - 2000 Ohms - 1 Watt
23 8437353 2 RELAY .. FSR, MCO - Coil resistance 2260 Ohms - 76 Volts D.C.
24 8421122 1 RESISTOR . R l 2700 Ohms - 5 Watt
25 8479479 1 RESISTOR . R 2 6300 Ohms- 5 Watt
26 8441011 1 RESISTOR .R4 51K Ohms- 2 Watt
27 8441001 1 RESISTOR .R9 1MEG Ohms - 1 Watt
28 8305781 1 RESISTOR . R I O 22K Ohms - 2 Watt
29 8441009 1 RESISTOR .. R21 2400 Ohms- 2 Watt
30 8350834 1 RESISTOR .. R22 10K Ohms - 2 Watt
31 8414947 2 RESISTOR .. R23, R24 2500 Ohms- 10 Watt
32 8317380 1 RESISTOR .. R26 100 Ohms- 2 Watt
33 8421133 2 TRANSISTOR .. Q1, Q?
34 8416774 2 TRANSFORMER ..T1,T2
35 8439319 2 TRANSFORMER ..T3,T4
36 8408649 A.R. CABLE .. 20 AWG. TFE. insul. - 3 ft. required
37 8451179 132 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
38 8444091 4 TERMINAL .. Female solder - .076 I.D. x .156 O.D. x .797 in. long
39 8463172 2 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
40 9433397 4 SCREW .. Machine - 6-32 x 1/2 hex. washer hd. - Slotted
41 120757 2 SCREW .. Machine - 10-32 x 3/4 flat hd. - Slotted
42 8468426 2 SCREW .. Machine - 10-32 x 3/4 hex. washer hd. - Slotted
43 8468419 2 SCREW .. Machine - 10-32 x 1 hex. washer hd. - Slotted
44 9433505 4 WASHER .. Plain - No. 4
45 8468368 4 WASHER .. Plain - No. 8
46 8468369 5 WASHER .. Plain - No. 10
47 118926 1 WASHER .. Lock - No. 10 internal tooth
48 115995 4 NUT .. Machine - 440 hex.
49 8412097 4 NUT .. Machine - 6-32 hex.
50 8284037 4 NUT .. Machine - 8-32 hex.
51 110923 5 NUT .. Machine - 10-32 hex.
52 8449045 A.R. KIT ASSEMBLY .. Epoxy adhesive - Consists of (2) tubes

B4001 48 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES

17

Ref. No. 1
PLATE B4001-25

NOVEMBER, 1977 49 B4001


E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.B4001
CIRCUIT MODULE ASSEMBLIES
TR1 Transition
PLATE B4001-26

Ref. Part No.


No. Number Req. Description

1 9317762 1 MODULE ASSEMBLY ..TR1 -Transition


2 9318285 1 PLATE ASSEMBLY .. Face - TR1
3 8444787 1 PLATE .. Face - Molded polyester - Red
4 9318284 1 PLATE .. Name - TR1 - Copper laminate
5 8413603 1 HANDLE .. Module - Polycarbonate - Red
* 6 120757 2 SCREW .. Handle mounting - 10-32 x 1 flat head - Slotted

7 8440116 1 SWITCH .. Toggle - Momentary - D.P. - D.T. - Center off - 1 Amp.


8 8413155 1 JACK .. Test - Black
9 8415213 7 JACK .. Test - Blue
10 8415211 3 JACK .. Test - Red
11 8416836 1 JACK .. Test - Orange

12 8441652 14 RECEPTACLE ASSEMBLY .. Female terminal


13 8411516 14 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
14 9431583 14 EYELET .. Receptacle mounting -1/8 x 5/16 in. long - Brass
15 9081437 2 COVER .. Receptacle - Half - Molded polyester - Red -
Formerly 9081487
16 8421950 1
1 CAPACITOR .. Cl - 56 MFD. -150 Volts D.C.
17 8441644 1 CAPACITOR .. C2 - 20 MFD. - 150 Volts D.C.
18 8373329 5 DIODE .. Silicon - D1,D2,D3D4D5 - 800 V.
19 8419701 1 DIODE ..Zener- 21 -15V.
20 8378680 3 DIODE .. Zener - 22,23,25 - 87 V.
21 8420262 1 DIODE .. Zener - 24 - 6.2 V.
22 8421174 2 TRANSISTOR ..Q1,Q2
23 8421133 1 TRANSISTOR .. Q3
24 8421019 1 RECTIFIER.. Silicon-CR1

25 8437353 2 RELAY .. HTR, FTR - Coil resistance 2300 Ohms - 76 Volts D.C.
26 9318287 1 COMPARATOR .. Dual channel - MSI
27 9323987 1 SPACER .. Epoxy laminate - 3/16 ID. x 1 O.D. x 1/8 in. thick
28 9318567 1 SPACER .. Epoxy laminate - 1-1/8 x 3 x 1/8 in. thick
29 9318268 2 RESISTOR .. Rl ,R2 6 Ohms - 5 Watt
30 9323756 1 RESISTOR .. R3 17.08KOhms -12.5 Watt
31 9318266 2 RESISTOR .. R4,R5 37KOhms -12.5 Watt
32 8305781 3 RESISTOR .. R6,R22,R25 22K Ohms - 2 Watt
33 8305778 2 RESISTOR.. R7,R21 47K Ohms - 2 Watt
34 9318264 2 RESISTOR.. R8,R13 14KOhms - 5 Watt
35 9318271 2 RESISTOR .. R9,R10 12KOhms - 15 Watt
36 9323758 1 RESISTOR.. Rll 6830 Ohms - 15 Watt
37 9323757 1 RESISTOR ..Rl2 11.89KOhms - 15 Watt
38 8441001 2 RESISTOR ..R14,R 15 1 MEG Ohms - 1 Watt
39 9318263 1 RESISTOR.. Rl 6 600 Ohms - 30 Watt
40 8418996 1 RESISTOR.. Rl7 400 Ohms - 5 Watt
41 8413611 1 RESISTOR .. R18 1000 Ohms - 5 Watt
42 8453908 1 RESISTOR.. R19 36 Ohms - 5 Watt
43 8350834 1 RESISTOR .. R20 10K Ohms - 2 Watt
44 8421123 2 RESISTOR .. R23,R24 500 Ohms - 5 Watt
45 8440124 1 RESISTOR .. R26 40K Ohms - 1/2 Watt
46 8439528 1 POTENTIOMETER.. RH1 2000 Ohms - 1 Watt
47 8441014 1 POTENTIOMETER.. RH2 5000 Ohms - 1 Watt
*48 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Sold per foot - Approx. 2 feet required
*49 8451179 96 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
50 8444091 14 TERMINAL .. Female solder - .076 ID. x .156 O.D. x .797 in. long
51 8463172 3 PAD .. Lead conversion - .40 dia. x .30 in. - Polysulfone
52 8428098 2 TIE .. Cable - Nylon - 1/8 x 5-3/8 in. long

REVISED AUGUST, 1987


B4001 50 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

3!

14

Ref. No. 1
PLATE B4001-26

NOVEMBER, 1977 51 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
TRIO and TR11 Transition
PLATE B4001-27
Ref. Part No.
No. Number Req. Description
1 8412935 1 . MODULE ASSEMBLY . . T R I O - Transition
2 8461873 . 1 MODULE ASSEMBLY .. TR1 1 - Transition
3 Reference number not used
4 8441652 14 14 RECEPTACLE ASSEMBLY .. Female terminal
5 8411516 14 14 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
6 9431583 14 14 EYELET .. Receptacle mounting
7 9081437 2 2 COVER .. Receptacle - Half - Replaces 8415264
8 8444787 1 1 PLATE .. Face - Molded polyester - Red
9 8462488 1 . PLATE ..Name - T R I O
10 8462489 . 1 PLATE.. N a m e - TR 11
11 8413603 1 1 HANDLE .. Module - Polycarbonate - Red

12 8413155 1 1 JACK .. Test - Black


13 8415213 8 8 JACK .. Test - Blue
14 8416836 1 1 JACK .. Test - Orange
15 8415212 2 2 JACK .. Test - Yellow
16 8440116 1 1 SWITCH .. Toggle - Momentary - D.P. - D.T. - Center off - 1 Amp.
17 8454568 ~) 2 CAPACITOR .. C1,C2 - 22 MFD. - 200 V.D.C.
18 8421952 4 3 CAPACITOR .. C3,C4,C6,C7 - 1.0 MFD. - 150 V.D.C.
19 8481622 1 CAPACITOR ..C6- 100 MFD. -
20 8441644 1 1 CAPACITOR .. C5 - 2.0 MFD. - 150 V.D.C.
21 8373329 33 33 DIODE .. Silicon - Dl thru D36
22 8441017 3 2 DIODE ..Zener- Silicon -2 1,22,23
23 8461558 _ 1 DIODE .. Zener - Silicon - 22
24 8456068 2 2 DIODE .. Zener - Silicon - 25, 26 - Replaces 8378762
25 8398426 4 4 DIODE .. Zener - Silicon -27,28223,224
26 8421133 5 4 TRANSISTOR .. Q1,Q4 thru Q7
27 8416774 2 2 TRANSFORMER.. T1,T2
28 8440230 1 1 TRANSFORMER .. T3
29 8439319 2 2 TRANSFORMER .. T4,T5
30 8437353 4 4 RELAY .. BRT,PRA,FTR,TDR - Coil resistance 2300 Ohms - 76 V.D.C.
31 8441013 1 1 POTENTIOMETER .. RH1 - 2000 Ohms - 1 Watt
32 8441014 1 1 POTENTIOMETER .. RH2 - 5000 Ohms - 1 Watt
33 8441011 1 1 RESISTOR . . R l S I K O h m s - 2 Watt
34 8410792 1 . RESISTOR.. R2 4700 Ohms - 2 Watt
35 8460787 2 . RESISTOR .. R3,R4 3900 Ohms - 2 Watt
36 8460785 - 2 RESISTOR .. R2,R4 6200 Ohms - 2 Watt
37 8473886 . 1 RESISTOR .. R3 7500 Ohms - 2 Watt
38 8414666 1 . RESISTOR .. R5 6000 Ohms - 5 Watt
38 8378678 . 1 RESISTOR .. R5 4000 Ohms - 5 Watt
39 8441001 4 4 RESISTOR.. R9,R15,R18,R19 1 MEG Ohms - 1 Watt
40 8305781 1 1 RESISTOR .. RIO 22K Ohms - 2 Watt
41 8460786 1 1 RESISTOR.. Rll 3000 Ohms- 2 Watt
42 8421158 1 1 RESISTOR.. Rl 3 7000 Ohms - 5 Watt
43 8421962 1 1 RESISTOR.. R14 4000 Ohms - 3 Watt
44 8305776 1 1 RESISTOR ..R16 lOOKOhms- 2 Watt
45 8441009 2 2 RESISTOR.. R 17, R21 2400 Ohms - 2 Watt
46 8350834 2 2 RESISTOR .. R20.R22 l O K O h m s - 2 Watt
47 8414947 2 2 RESISTOR .. R23,R24 2500 Ohms - 10 Watt
48 8317380 1 1 RESISTOR .. R26 100 Ohms- 2 Watt
49 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Sold per ft. - Approx. 8 ft. required
50 8444091 4 4 TERMINAL .. Female solder - .076 I.D. x .156 O.D. x .797 in. long
51 8451179 213 213 CONNECTOR .. Cable - Circuit board - .01 5 dia. to .050 dia.
52 8463172 5 5 PAD .. Lead conversion - .40 dia. x .30 thick - Polysulfone
53 9433397 8 8 SCREW .. Machine - 6-32 x 1/2 hex. washer head
54 8468426 2 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head
55 120757 2 2 SCREW .. Machine - 1 0-32 x 3/4 flat head
56 8468419 2 2 SCREW .. Machine - 10-32 x 1 hex. washer head
57 9433505 6 6 WASHER .. Lock - No. 4
58 8468368 4 4 WASHER .. Plain - No. 8
59 8468369 2 2 WASHER.. Plain -No. 10
60 115995 6 6 NUT .. Machine - 4-40 hex.
61 8412097 8 8 NUT .. Machine - 6-32 hex.
62 8284037 4 4 NUT .. Machine - 8-32 hex.
63 110923 4 4 NUT .. Machine - 10-32 hex.
B4001 52 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

a ao

13-^ 13-^ 5-^ 13

Ref. Nos. 1 and 2


PLATE B4001-27

NOVEMBER, 1977 53 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
TR12 Transition
PLATE B4001-28
Ref. Part No.
No. Number Req. Description

1 9090718 1 MODULE ASSEMBLY .. TR12 -Transition


2 9090716 1 PLATE ASSEMBLY .. Face - TR12
3 8444787 1 PLATE .. Face - Molded polyester - Red
4 9090715 1 PLATE .. Name - TR12 - Copper laminate
5 8413603 1 HANDLE .. Module - Polycarbonate - Red
* 6 120757 2 SCREW .. Handle mounting -10-32 x 3/4 flat head - Slotted
7 8440116 1 SWITCH .. Toggle - Momentary - D.P. - D.T. - Center off -1 Amp.
8 8413155 1 JACK .. Test - Black
9 8415213 9 JACK .. Test - Blue
10 8441652 12 RECEPTACLE ASSEMBLY .. Female terminal
11 8411516 12 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
12 9431583 12 EYELET .. Receptacle mounting -1/8 x 5/16 in. long - Brass
13 9081437 2 COVER .. Receptacle - Half - Molded polyester - Red
14 8454568 2 CAPACITOR .. Cl ,C2 - 22 MFD. - 200 Volts D.C.
15 8441644 1 CAPACITOR .. C3 - 2.0 MFD. -150 Volts D.C.
16 8421950 1 CAPACITOR .. C4 - 56 MFD. -150 Volts D.C.
17 8373329 14 DIODE .. Silicon -Dl thru D14
18 8441017 1 DIODE .. Zener - Silicon - £1 - 20 V.
19 8454102 1 DIODE .. Zener - Silicon - 2 2 - 2 4 V.
20 8441601 1 DIODE .. Zener - Silicon - £3 - 15 V.
21 8378680 6 DIODE .. Zener - Silicon - 24,25,28 thru 211 - 91 V.
22 8398426 2 DIODE .. Zener - Silicon - £6,27 -10 V.
23 8421019 1 RECTIFIER .. Silicon - CR1
24 8421133 3 TRANSISTOR .. Q1,Q3,Q5
25 8421174 3 TRANSISTOR .. Q2,Q4,Q6
26 8416774 2 TRANSFORMER .. T1,T2
27 8437353 4 RELAY .. PRA,TDR,BTR,FTR - Coil resistance 2300 Ohms - 76 V.D.C.
28 8441011 1 RESISTOR.. Rl 5IK Ohms • 2 Watt
29 8420109 1 RESISTOR .. R2 5100 Ohms- 5 Watt
30 8437521 1 RESISTOR .. R3 7400 Ohms • 5 Watt
31 9090016 1 RESISTOR.. R4 1 IK Ohms- 5 Watt
32 9090015 1 RESISTOR .. R5 6200 Ohms • 5 Watt
33 8305781 3 RESISTOR.. R6,R11,R13 22K Ohms - 2 Watt
34 8305778 3 RESISTOR.. R7,R12,R16 47K Ohms - 2 Watt
35 8378766 2 RESISTOR ..R8,R10 3000 Ohms - 5 Watt
36 8421158 1 RESISTOR .. R9 7000 Ohms • 5 Watt
37 8441001 2 RESISTOR .. R14.R15 1 MEG Ohms - 1 Watt
38 8317380 1 RESISTOR .. R17 100 Ohms • 2 Watt
39 8413611 1 RESISTOR.. Rl 8 1000 Ohms - 5 Watt
40 8453908 1 RESISTOR .. R19 36 Ohms • 5 Watt
41 8350834 1 RESISTOR.. R20 10K Ohms - 2 Watt
42 9324202 1 POTENTIOMETER .. RH1 2000 Ohms • 1 Watt
43 8494721 1 POTENTIOMETER .. RH2 5000 Ohms - 1 Watt
44 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Sold per foot - Approx. 6 ft. required
*45 8451179 182 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
46 9433397 8 SCREW .. 6-32 x 1/2 hex. washer head - Slotted
47 8468426 2 SCREW .. 10-32 x 3/4 hex. washer head - Slotted
48 8468419 2 SCREW .. 10-32 x 1 hex. washer head - Slotted
49 8468368 4 WASHER .. Plain - No. 8
50 8468369 5 WASHER .. Plain - No. 10
51 118926 1 WASHER .. Lock - No. 10 internal tooth
52 8412097 8 NUT.. 6-32 hex.
53 8284037 4 NUT.. 8-32 hex.
54 110923 5 NUT .. 10-32 hex.

B4001 54 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

35- 22-^ 27—' 15

Ref. No. 1
PLATE B4001-28

NOVEMBER, 1977 55 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
WOll and WO12 Wheel Overspeed
PLATES B4001-29 and C4001-30
Ref. Part No.
No. Number Req. Description
1 8435082 A _ MODULE ASSEMBLY ..WOll - Wheel overspeed
1 8461874 - B MODULE ASSEMBLY .. WO 12 - Wheel overspeed
2 8444787 1 1 PLATE .. Face - Molded polyester - Red
3 8443071 1 . PLATE.. Name -WOll
4 8463532 . 1 PLATE ..Name -WO 12
5 8441751 1 . PLATE .. Name - "Test - Test"
6 8413603 1 1 HANDLE .. Module - Polycarbonate - Red
7 8440116 1 1 SWITCH .. Toggle - Momentary - D.P. - D.T. - Center off - 1 Amp.
8 8413155 1 1 JACK .. Test - Black
9 8415213 7 3 JACK .. Test - Blue
10 8416836 1 1 JACK .. Test - Orange
11 8415212 2 2 JACK .. Test - Yellow
12 8444987 17 - PLUG .. Button - .343 dia. hole - Black polyethylene
13 8441652 18 19 RECEPTACLE ASSEMBLY .. Female terminal
14 8411516 18 19 SPRING .. Coiled - 3/16 ID. = 1-1/2 turns - Stainless steel
15 9431583 18 19 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
16 9081438 2 2 COVER .. Receptacle - Half - Inner Formerly (2) of
17 9081437 2 2 COVER .. Receptacle - Half - Outer 8415264 Req'd.
18 8422149 1 1 SPACER .. Polyester - Red - 9-7/8 x 1-1/8 in. - Repl. 8417102
*19 8418831 2 2 SPACER .. Epoxy laminate 13/64 ID. x 5/16 O.D. x 3/8 in. long -
Formerly applied with 841 5264 covers
20 8441016 1 _ CAPACITOR .. Cl - 50 MFD. - 250 Volts D.C.
20 8454568 . 2 CAPACITOR .. Cl ,C6 - 22 MFD. - 200 Volts D.C.
21 8421952 4 4 CAPACITOR .. C2,C3,C4,C5 - 1 MFD. - 150 Volts
22 8373329 31 31 DIODE .. Silicon -Dl thru D31
23 8421175 1 . DIODE .. Zener - Silicon - 21
23 8454102 . 1 DIODE .. Zener - Silicon - £1
24 8372155 1 1 DIODE .. Zener - Silicon - W01 1 :210 - W012:22
25 8421139 1 < DIODE .. Zener - Silicon - 23
26 8456068 2 2 DIODE .. Zener - Silicon -25,26 - Replaces 8378762
27 8398426 2 2 DIODE .. Zener - Silicon - 27,28
28 8441017 2 . DIODE .. Zener - Silicon - 29,21 1
29 8421133 4 4 TRANSISTOR .. Q1,Q2,Q3,Q4
30 8416774 2 2 TRANSFORMER.. T1.T2
31 8440230 1 1 TRANSFORMER .. T3
32 8439319 2 2 TRANSFORMER .. T4.T5
33 8420834 1 . RELAY .. RA - Coil resistance 2260 Ohms - 74 Volts. D.C.
34 8437353 2 4 RELAY .. RA,RB,RBB,RC - Coil resistance - 2300 Ohms - 76 VD.C.
35 8441001 2 2 RESISTOR .. R1,R2 1 MEG Ohms - 1 Watt
36 8350834 6 3 RESISTOR ..R3,R4,R6;R12,R13,R20 lOKOhms- 2 Watt
37 8441012 1 - RESISTOR.. R5 12KOhms- 2 Watt
37 8437634 - 1 RESISTOR.. R5 1 OK Ohms- 5 Watt
38 8414947 2 2 RESISTOR .. R7,R8 2500 Ohms - 10 Watt
39 8441009 2 2 RESISTOR.. R9,R10 2400 Ohms- 2 Watt
40 8305780 1 - RESISTOR.. Rll 1000 Ohms- 2 Watt
40 8397819 - 1 RESISTOR . . R l l - Formerly 8462241 5000 Ohms - 5 Watt
41 8421126 - 1 RESISTOR.. Rl 2 -Formerly 8462240 2400 Ohms- 5 Watt
42 8305781 - 1 RESISTOR ..R13 22KOhms- 2 Watt
43 8441010 1 1 RESISTOR .. R14 3300 Ohms - 2 Watt
44 8317380 1 1 RESISTOR.. Rl 5 100 Ohms - 2 Watt
45 8441011 1 1 RESISTOR .. Rl 6 SIKOhms- 2 Watt
46 8441013 1 - POTENTIOMETER .. RH1 2000 Ohms - 1 Watt
46 8462222 - 1 POTENTIOMETER .. RH1 1000 Ohms - 1 Watt
47 8441014 1 1 POTENTIOMETER .. RH2,RH3 5000 Ohms - 1 Watt
48 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Sold per ft. - Approx. 10 ft. required
49 8444091 4 4 TERMINAL .. Female solder - .076 ID. x .156 O.D. x .797 in. long
50 8451179 A.R. CONNECTOR .. Cable - Circuit board - .015 dia. x .050 dia.
51 8463172 4 | 4 PAD .. Lead conversion - .40 dia. x .30 in. thick - Polysulfone

B4001 56 NOVEMBER, 1977


E I E C T R 0-M O T I V E D I V . S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

Column A, Ref. No. 1


PLATE B4001-29

NOVEMBER, 1977 57 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

30

Column B, Ref. No. 1


PLATE C4001-30

B4001 58 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
DR13 - Dynamic Brake Regulator
PLATE C4001-31
Ref. Part No.
No. Number Req. Description

1 8460734 1 MODULE ASSEMBLY .. DR13 - Dynamic brake regulator


2 Reference number not used
3 8441652 13 RECEPTACLE ASSEMBLY .. Female terminal
4 8411516 13 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
5 9431583 13 EYELET .. Receptacle mounting - 1/8x5/16 in. long - Brass
6 9081437 2 COVER .. Receptacle - Half - Replaces 8415264
7 8444787 1 PLATE .. Face - Molded polyester - Red
8 8460774 1 PLATE .. Name - DR 13
9 8413603 1 HANDLE .. Module - Polycarbonate - Red
10 8413155 1 JACK .. Test - Black
11 8415213 2 JACK .. Test - Blue
12 8415211 4 JACK .. Test - Red
13 8415212 4 JACK ..Test-Yellow
14 8421950 1 CAPACITOR ..Cl 56MFD. - 150 Volts D.C.
15 8454697 1 CAPACITOR .. C3 12MFD.- 75 Volts D.C.
16 8421952 1 CAPACITOR .. C6 1 MFD. - 150 Volts D.C.
17 8373329 24 DIODE .. Silicon - Dl thru 09,011,017,019 thru D26
18 8421139 9 DIODE .. Zener - Silicon - Z1 thru 29
19 8454717 4 DIODE .. Zener - Silicon - Z10 thru Z13
20 8378680 1 DIODE .. Zener - Silicon - Z14
21 8378759 3 TRANSISTOR.. Q1,Q2,Q3
22 8421133 1 TRANSISTOR .. Q4
23 8454716 2 TRANSFORMER ..T1,T2
24 8454715 1 RHEOSTAT .. RH1 - 640 Ohms - 25 Watt - Incl. locking device
25 8437086 1 BRACKET .. Rheostat mounting
26 8397815 1 RESISTOR.. Rl 500 Ohms- 12.5 Watt
27 8454657 1 RESISTOR .. R2 1.5K Ohms - 25 Watt
28 8460834 1 RESISTOR .. R3 940 Ohms - 25 Watt
29 8460835 1 RESISTOR .. R4 1060 Ohms - 25 Watt
30 8431022 1 RESISTOR .. R5 1800 Ohms - 2 Watt
31 8454665 1 RESISTOR .. R6 2K Ohms - 1 /2 Watt
32 8454660 1 RESISTOR.. R7 ISKOhms- 25 Watt
33 8427829 1 RESISTOR .. R8 - Form. 8340458 360 Ohms - 3 Watt
34 8322916 1 RESISTOR .. R9 470 Ohms - 1/2 Watt
35 8454659 1 RESISTOR.. RIO 7.5KOhms- 25 Watt
36 8460510 1 RESISTOR . . R l l 660 Ohms- 5 Watt
37 8421955 1 RESISTOR ..R12 1500Ohms- 25 Watt
38 8421315 1 RESISTOR .. R13 IMEGOhms- 1/2 Watt
39 8454656 1 RESISTOR .. R14 256.1 Ohms - 25 Watt
40 8454667 1 RESISTOR .. R15 96.8 Ohms- 12.5 Watt
41 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - 10 ft. required
42 8451179 171 CONNECTOR .. Cable - Circuit board
43 8463172 4 PAD .. Lead conversion - .437 dia. x .218 thick
44 9433396 12 SCREW .. Machine - 4-40 x 3/8 hex. washer head - Slotted
45 9433397 2 SCREW .. Machine - 6-32 x 1/2 hex. washer head - Slotted
46 8468426 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
47 8468419 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
48 120757 2 SCREW .. Machine - 10-32 x 3/4 flat head
49 8468367 2 WASHER .. Plain - No. 6
50 8468368 4 WASHER .. Plain - No. 8
51 8468369 2 WASHER .. Plain - No. 10
52 115995 12 NUT .. Machine - 4-40 hex.
53 8412097 2 NUT .. Machine - 6-32 hex.
54 8284037 4 NUT .. Machine - 8-32 hex.
55 110923 4 NUT ..Machine-10-32 hex.

NOVEMBER, 1977 59 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

35
19

38

Ref. No. 1
PLATE C4001-31

B4001 60 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
DP 10 and DP 12 Dynamic Brake Protection
PLATE C4001-32
Ref. Part Ilo.
No. Number P.eq. Description
1 8441033 1 . MODULE ASSEMBLY .. DP10 - Dynamic brake protection
* 2 8461871 - 1 MODULE ASSEMBLY .. DP12 - Dynamic brake protection
3 Reference number not used
4 8441652 19 19 RECEPTACLE ASSEMBLY .. Female terminal
5 9081438 2 2 COVER .. Receptacle -Half -Inner i Formerly (2) of
5A 9081437 2 2 COVER ..Receptacle -Half -Outer ) 8415264 req'd.
6 8422149 1 1 SPACER .. Molded polyester - Red - 1-1/8 x 9-7/8 in. long
7 8418831 2 2 SPACER .. Epoxy laminate - Formerly req. with 8415264 covers
8 8444787 1 1 PLATE .. Face - Molded polyester - Red
9 8413603 1 1 HANDLE .. Module - Polycarbonate - Red
10 8413155 1 1 JACK .. Test - Black
11 8415213 3 3 JACK .. Test - Blue
12 8416836 1 1 JACK .. Test - Orange
13 8415211 9 9 JACK .. Test - Red
14 8415212 2 2 JACK .. Test - Yellow
15 8421952 1 1 CAPACITOR ..Cl 1MFD. - 150 Volts
16 8421181 3 3 CAPACITOR .. C2,C5,C6 33MFD.- 150 Volts
17 8421950 2 2 CAPACITOR .. C3.C4 56MFD.- 150 Volts
18 8373329 15 23 DIODE .. Silicon - Dl thru D22JD27
19 8378680 4 4 DIODE .. Zener - Silicon -21,23,27,29
20 8421136 2 2 DIODE .. Zener - Silicon - 22 ,2 1 0
21 8398426 2 2 DIODE .. Zener - Silicon -24,25
22 8413609 1 1 DIODE .. Zener - Silicon - 26
23 8420262 1 1 DIODE .. Zener - Silicon - 28
24 8439528 2 2 POTENTIOMETER .. RH1,RH2 - 2000 Ohms - 1 Watt
25 8418485 2 - RECTIFIER .. Bridge - Silicon - CR 1 ,CR2
26 8420834 1 . RELAY .. BWA - Coil resistance - 2260 Ohms - 74 Volts D.C.
26 8453966 . 1 RELAY .. BWA - Coil resistance - 1780 Ohms - 74 Volts D.C.
27 8437353 2 2 RELAY .. BWR,MFA - Coil resistance - 2300 Ohms - 74 Volts D.C.
28 8438807 1 1 RELAY .. MFP - Coil resistance - 1770 Ohms - 480 Volts D.C.
29 8405623 1 RESISTOR.. Rl 2000 Ohms- 5 Watt
30 8421116 1 RESISTOR .. R2 32 K Ohms - 5 Watt
31 8439526 1 RESISTOR .. R3 2MEG Ohms - 1 Watt
32 8413611 : 2 RESISTOR .. R4,R7 1000 Ohms- 5 Watt
33 8439524 1 RESISTOR .. R5,R6 2500 Ohms - 12.5 Watt
34 8439525 1 RESISTOR.. R8 23K Ohms - 10 Watt
35 8428300 1 RESISTOR.. R9,R 18 500 Ohms- 5 Watt
36 8421156 1 RESISTOR.. RIO 10K Ohms - 5 Watt
37 8421128 1 RESISTOR.. Rll 55.4KOhms- 10 Watt
38 8421129 i RESISTOR . . R 1 2 8400 Ohms - 5 Watt
38 8460394 1 RESISTOR.. R12 9K Ohms - 5 Watt
39 8421131 i . RESISTOR .. R 1 3 600 Ohms - 5 Watt
39 8460395 . 1 RESISTOR .. R 1 3 3820 Ohms - 5 Watt
40 8421132 i 1 RESISTOR.. R14 1930 Ohms- 5 Watt
41 8421120 i 1 RESISTOR.. R15 5000 Ohms - 5 Watt
42 8421121 i 1 RESISTOR .. R 1 6 7800 Ohms - 5 Watt
43 8421122 i 1 RESISTOR .. R 1 7 2700 Ohms - 5 Watt
44 8421119 i 1 RESISTOR ..R 19 215 Ohms- 10 Watt
45 8439523 i 1 RESISTOR .. R20 550 Ohms- 12.5 Watt
46 8421164 i 1 RESISTOR ..R21 50K Ohms - 1/2 Watt
47 8439527 i 1 RESISTOR .. R22 6.3MEG Ohms - 1 Watt
48 8439319 2 2 TRANSFORMER ..T1,T2
49 8378759 2 2 TRANSISTOR.. Q1.Q5
50 8421133 3 3 TRANSISTOR .. Q2,Q3,Q4
51 8440127 5 5 HEAT SINK .. Transistor mounting - .335 I.D. x 3/4 O.D.
52 8463172 5 5 PAD .. Lead conversion - .437 dia. x .718 thick - Diallvl
53 8408649 /L.R. CABLE .. 20 AWG. - TFE insul. - 24 ft. required
*54 8446538 AL.R. WRAPPING .. Sprial - Nylon - .125 nominal dia. - 8 in. required
55 8424552 2 2 STRAP .. Black nylon tie - 3/32 x 4 in. long
56 8451179 195 202 CONNECTOR .. Cable - Circuit board
57 8444091 12 12 TERMINAL .. Female solder

NOVEMBER, 1977 61 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

29 -^ 36^ I9-/ 12

Ref. No. 1
PLATE C4001-32

B4001 62 NOVEMBER, 1977


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
DE10,DEI 1 and DEI2 Dynamic Brake Extended Range
PLATES B4001-33 and 34
Ref. Part Number
No. Number Required Description
* 1 8441849 1 . . MODULE ASSEMBLY .. DE10 - Dynamic brake extended range
* 2 8440351 . 1 . MODULE ASSEMBLY .. DEI 1 - Dynamic brake extended range
3 8463768 . _ 1 MODULE ASSEMBLY .. DEI 2 - Dynamic brake extended range
4 Reference number not used
5 8441652 28 28 28 RECEPTACLE ASSEMBLY .. Female terminal
6 8411516 28 28 28 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
7 9431583 28 28 28 EYELET .. Receptacle mounting - 1/8 x 5/16 in. Ig. - Brass

8 8413155 1 1 1 JACK ..Test -Black


9 8415213 9 9 9 JACK .. Test - Blue
10 8415212 4 4 4 JACK .. Test - Yellow
11 8440117 1 1 1 SWITCH .. Toggle
12 8461993 3 3 - DIODE .. Light emitting lens
12 9326986 . . 3 DIODE .. Light emitting - Formerly 8461993
*12A 9326987 - - 6 HOUSING .. Diode - Half - Black noryl
13 8421950 1 1 1 CAPACITOR .. Cl 56 MFD. - 150 Volts D.C.
14 8421951 2 2 2 CAPACITOR .. C2,C3 8.2 MFD. - 1 50 Volts D.C.
15 8421181 2 2 2 CAPACITOR .. C4,C5 33 MFD. - 150 Volts D.C.
16 8421952 2 2 2 CAPACITOR .. C6,C11 1 MFD. - 150 Volts D.C.
17 8421179 2 2 2 CAPACITOR .. C12,C13 .01 MFD. - 100 Volts D.C.
18 8373329 48 48 47 DIODE .. Silicon - Dl thru D49 - 800 V.
19 8398426 2 2 2 DIODE .. Zener - Silicon - £1 ,22 - 10 V.
20 8421957 1 1 . DIODE .. Zener - Silicon - 2:3 -22 V.
21 8444090 2 2 2 DIODE .. Zener - Silicon - 24,Z-7 - 4.3 V.
22 8373331 1 1 1 DIODE .. Zener - Silicon - 25 - 3.9 V.
23 8421176 1 1 1 DIODE .. Zener - Silicon - 26 - 47 V.
24 8421175 1 1 1 DIODE .. Zener - Silicon - 28 - 27 V.
25 8456068 1 1 1 DIODE .. Zener - Silicon - 210 - 91 V. - Replaces 8378762
26 8378680 2 2 2 DIODE .. Zener - Silicon - 21 1 ,215 - 87 V.
*26A 8354152 - - 1 HEAT SINK .. 25 diode mounting
27 8439524 2 2 2 RESISTOR .. Rl ,R2 2500 Ohms - 12.5 Watt
28 8418116 2 2 1 RESISTOR .. R3,R23 1500 Ohms - 5 Watt
29 8460510 . . 1 RESISTOR .. R3 660 Ohms - 5 Watt
30 8421955 1 1 1 RESISTOR.. R4 1500 Ohms- 10 Watt
31 8421166 1 . . RESISTOR .. R5 41 .4 Ohms - 5 Watt
31 8440262 - 1 1 RESISTOR .. R5 46.3 Ohms - 5 Watt
32 8421167 1 . . RESISTOR . . R6 17.1 Ohms - 5 Watt
32 8440261 - 1 1 RESISTOR.. R6 18.2 Ohms 5 Watt
33 8421168 1 . . RESISTOR .. R7 38.3 Ohms - 5 Watt
33 8440260 - 1 1 RESISTOR .. R7 41 Ohms - 5 Watt
34 8421171 1 . - RESISTOR ..R8 90.6 Ohms - 10 Watt
34 8440263 . 1 1 RESISTOR.. R8 98 Ohms - 10 Watt
35 8421169 1 . . RESISTOR .. R9 23.4 Ohms - 5 Watt
35 8440259 1 1 1 RESISTOR .. R9 22 Ohms - 5 Watt
36 8421170 1 . . RESISTOR .. RIO 33.2 Ohms - 5 Watt
36 8440258 . 1 1 RESISTOR .. RIO 35.1 Ohms - 5 Watt
37 8421172 1 . . RESISTOR.. Rll 108.9 Ohms- 10 Watt
37 8440264 . 1 1 RESISTOR ..Rll 119.3 Ohms- 10 Watt
38 8421156 2 2 2 RESISTOR.. R12,R13 lOKOhms- 5 Watt
39 8421315 3 3 3 RESISTOR .. R14,R15,R41 1 MEG Ohms - 1/2 Watt
40 8405623 3 3 3 RESISTOR.. R16,R17,R18 2000 Ohms- 5 Watt
41 8434646 2 2 2 RESISTOR .. R19 ,R20 2000 Ohms - 3 Watt
42 8434659 2 2 2 RESISTOR .. R21 ,R22 10K Ohms - 3 Watt
43 8421954 1 1 1 RESISTOR .. R24 50 Ohms - 10 Watt
44 8421159 4 4 4 RESISTOR .. R25,R26,R27,R42 560 Ohms- 10 Watt
45 8378678 1 1 1 RESISTOR .. R30 4000 Ohms - 5 Watt
46 8421163 1 1 1 RESISTOR .. R32 30K Ohms - 1/2 Watt
47 8421164 3 3 3 RESISTOR .. R33,R37,R38 50K Ohms - 1/2 Watt
48 8434658 1 1 1 RESISTOR .. R35 2400 Ohms - 3 Watt
49 8421158 1 1 1 RESISTOR .. R36 7000 Ohms - 5 Watt
50 8421165 1 1 1 RESISTOR .. R39 100K Ohms - 1/2 Watt
51 8421160 1 1 1 RESISTOR .. R40 100 Ohms- 10 Watt

NOVEMBER, 1977 63 B4001


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
DE10JDE11 and DE12 Dynamic Brake Extended Range

Ref. Part No.


No. Number Req. Description
. 8441849 1 MODULE ASSEMBLY ..DE10
. 8440351 1 MODULE ASSEMBLY .. DE11
- 8463768 1 MODULE ASSEMBLY .. DEI 2
The following components are applicable to Ref. Nos. 1 thru 3.
52 Reference number not used
53 9081437 2 COVER .. Receptacle - Half - Outer 1 Formerly (2) of
*53A 9081438 2 COVER .. Receptacle - Half - Inner < 841 5264 Req'd.
54 8418831 2 SPACER .. Epoxy laminate - Formerly required with 8415264 covers
55 8440323 1 PLATE .. Face - Molded polyester - Red
56 8413603 1 HANDLE .. Module - Polycarbonate - Red
57 120757 2 SCREW .. Handle mounting - 10-32 x 3/4 flat head

58 8437353 6 RELAY .. DCI A,DC2AJ)C3AJDC1B,DC2B,TD - Coil resistance 2300 Ohms


76V.D.C.
59 8440230 1 TRANSFORMER .. Tl
60 8439319 2 TRANSFORMER .. T2,T3
61 8421133 6 TRANSISTOR .. Ql thru Q6
62 8421174 3 TRANSISTOR .. Q8,Q9,Q10
63 8378759 3 TRANSISTOR .. Qll,Q12,Q13
64 8421956 1 HEAT SINK .. Transistor mounting - 1-1/2 x 1-1/2 x 5/8 in.
65 8440127 8 HEAT SINK .. Transistor mounting - .335 I.D. x 3/4 O.D.
66 8463172 12 PAD .. Lead conversion - .437 dia. x .218 thick
67 8448316 1 CABLE ASSEMBLY .. Interconnection - Incl. wire markers
68 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - 20 ft. required
69 8424552 A.R. TIE .. Cable - Self clinching - 3/32 dia. x 4 in. long
70 8451179 384 CONNECTOR .. Cable - Circuit board
71 8444091 28 TERMINAL .. Female solder - .076 I.D. x .156 O.D. x .797 in. long
72 9433395 16 SCREW .. Machine - 2-56 x 7/16 hex. washer head - Not slotted
73 9433397 12 SCREW .. Machine - 6-37
74 8468420 2 SCREW .. Machine - 10-32 x 1-1/2 hex. washer head - Slotted
75 8468424 2 SCREW .. Machine - 10-32 x 2 hex. washer head - Slotted
76 9433505 6 WASHER .. Plain - No. 4
77 8468369 6 WASHER ..Plain -No. 10
78 118926 2 WASHER .. Lock - No. 10 internal tooth
79 115995 6 NUT .. Machine - 4-40 hex.
80 8412097 12 NUT .. Machine - 6-32 hex.
81 110923 6 NUT .. Machine - 10-32 hex.
82 8449095 A.R. KIT ASSEMBLY .. Epoxy adhesive - Consists of (2) tubes
83 8346481 A.R. COMPOUND .. Silicon - 5 oz. tube

B4001 64 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

32

LEFT SIDE VIEW


PLATE B4001-33

NOVEMBER, 1977 65 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

• If
fI
o ?.

RIGHT SIDE VIEW


PLATE B4001-34

B4001 66 NOVEMBER, 1977


E L E C T K O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
DC-10 and DG11 Dynamic Brake Grid Protection
PLATE B4001-35

Ref. Part No.


No. Number Req. Description
1 8441851 A . MODULE ASSEMBLY .. DG10 - Dynamic brake grid protection
* 1 8438300 B MODULE ASSEMBLY .. DG1 1 - Dynamic brake grid protection
2 8464638 1 . PLATE ASSEMBLY .. Fare - DG10
2 9090027 . 1 PLATE ASSEMBLY .. Face - DG1 1
3 8444787 1 1 PLATE .. Face - Molded polyester - Red
4 8464639 1 . PLATE .. Name - DG10 - Copper laminate
4 9090026 . 1 PLATE .. Name - DG1 1 - Copper laminate
5 8413603 1 1 HANDLE .. Module - Polycarbonate - Red
6 120757 2 2 SCREW .. Handle mounting - 10-32 x 3/4 flat head
7 8413155 1 1 JACK .. Test - Black
8 8415213 6 6 JACK .. Test - Blue
9 8440116 1 1 SWITCH .. Toggle - D.P. - D.T. - Momentary contact - Center off - 1 Amp.
10 8440117 1 1 SWITCH .. Toggle - D.P. - D.T. - Momentary contact - 1 Amp.
11 8461993 1 - DIODE .. Light emitting - Red )
11 8421182 - 1 LAMP .. Slide - 48 Volts - 2.5 Watts ( c „ u, A „ i- 0 j
12 8398252 1 SOCKET ..Lamp -Slide base { Formerly Applied
13 8398250 . 1 LENS .. Red >
14 9326986 1 1 DIODE .. Light emitting - Red , Currentlv ADDlied
15 9326987 2 2 HOUSING .. Diode - Half - Black noryl 1 currently Applied
16 8441652 9 11 RECEPTACLE ASSEMBLY .. Female terminal
17 8411516 9 11 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
18 9431583 9 11 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
19 9081437 2 2 COVER .. Receptacle - Half - Replaces 8415264
20 8440126 1 1 CAPACITOR .. Cl - 330 MFD. - 30 Volts D.C.
21 8442055 1 1 CAPACITOR .. C2 - 12 MFD. - 250 Volts D.C.
22 8373329 8 10 DIODE .. Silicon - Dl thru D 10 - 800 V.
23 8420262 1 1 DIODE .. Zener - Silicon - 21 - 6.2 V.
24 8378680 1 1 DIODE .. Zener - Silicon - 22 - 87 V.
25 8440120 1 1 DIODE .. Zener - Silicon - 23 - 51 V.
26 8441013 1 . POTENTIOMETER .. RH1 - 2000 Ohms - 1.0 Watt
26 8439528 . 1 POTENTIOMETER .. RH1 - 2000 Ohms - 1 .0 Watt - Formerly 844101 3
27 8453966 1 1 RELAY .. DGR - Coil res. 2660 Ohms - 74 V.D.C. - Formerly 8420834
28 8437106 3 4 RESISTOR ..R1A,R1B,R5,R6 100 Ohms- 55 Watt
29 8440123 2 2 RESISTOR .. R2.R4A 10,000 Ohms - 1 Watt
30 8422470 1 1 RESISTOR .. R3 - Form. 8305783 2,000 Ohms - 5 Watt
31 8440124 1 1 RESISTOR . . R4B 40K Ohms - 1 / 2 Watt
32 8440125 1 1 RESISTOR .. R7 24K Ohms - 2 Watt
33 8378678 1 1 RESISTOR .. R8 4,000 Ohms - 5 Watt
34 8317380 1 1 RESISTOR .. R9 100 Ohms - 2 Watt
35 8378766 1 1 RESISTOR ..RIO 3 ,000 Ohms - 5 Watt
36 8416774 1 1 TRANSFORMER .. Tl ,T2
37 8378759 1 1 TRANSISTOR.. Ql
38 8421174 1 1 TRANSISTOR .. Q2
39 8440127 2 2 HEAT SINK .. Transistor mounting - .335 IJJ. x 3/4 O.D.
40 8463172 2 2 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
*41 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - 6 ft. required
42 8451179 75 75 CONNECTOR .. Cable - Circuit board
43 8444091 4 2 TERMINAL .. Female solder
44 9433395 4 4 SCREW .. Machine - 2-56 x 7/16 hex. washer head - Not slotted
45 8468426 2 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
46 8468421 2 4 SCREW .. Machine - 10-32 x 7/8 hex. washer head - Slotted
47 8468419 2 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
48 8468420 2 2 SCREW .. Machine - 10-32 x 1-1/2 hex. washer head - Slotted
49 8468368 3 5 WASHER .. Plain - No. 8
50 8468369 4 10 WASHER ..Plain -No. 10
51 8284037 3 5 NUT .. Machine - 8-32 hex.
52 110923 8 8 NUT .. Machine - 10-32 hex.

NOVEMBER, 1977 67 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

40

Ref. No. 1
PLATE B4001-35

B4001 68 NOVEMBER, 1977


E l E C T I O - M O T I V E D I V I S I O N G E N E I A l M O T O I S C O H P O I A T I O N

CIRCUIT MODULE ASSEMBLIES P.L. No. B4001


EP10 and EP11 Engine Purge
PLATES B4001-36 and A40CU-37
Ref. Part No.
No Number Req. Description
1 8475733 A . MODULE ASSEMBLY .. EP10 - Engine purge
1 8498709 B MODULE ASSEMBLY .. EP11 -Engine purge
2 8475704 1 _ PLATE ASSEMBLY .. Face - EP10
2 8498728 . 1 PLATE ASSEMBLY .. Face - EP1 1 - Formerly 8498078
3 8444787 1 1 PLATE .. Face - Molded polyester - Red
4 8475706 1 . PLATE .. Name - EP10 - Copper laminate
4 8498710 _ 1 PLATE .. Name - EP1 1 - Copper laminate
5 8413603 1 1 HANDLE .. Module - Polycarbonate - Red
* 6 120757 2 2 SCREW .. Handle mounting - 10-32 x 1 flat head
7 8413155 1 1 JACK .. Test - Black
8 8415213 5 3 JACK-.. Test - Blue
9 8416836 1 1 JACK .. Test - Orange
10 8461993 1 - DIODE .. Light emitting - Red
10 9326986 . 1 DIODE .. Light emitting - Red - Formerly 8461993
11 9326987 . 1 HOUSING .. Diode - Half - Black noryl
12 8440116 1 1 SWITCH .. Toggle - Momentary - D.P. - D.T. - Center off - 1 Amp.
13 8441652 9 14 RECEPTACLE ASSEMBLY .. Female terminal
14 8411516 9 14 SPRING .. Coiled - 3/16 I.D. - 1-1/2 turns - Stainless steel
15 9431583 9 14 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
16 9081437 2 2 COVER .. Receptacle - Half - Replaces 841 5264
17 8441602 3 3 CAPACITOR .. CA1,CA2,CA3,CA4 - 100 MFD. - 75 Volts D.C.
18 8445949 - 1 CAPACITOR .. CA5 - 1 MFD. - 200 V.D.C. - Formerly 8449949
19 8373329 1 2 DIODE.. Silicon -D1,D3
20 8421019 1 . DIODE.. Silicon -D2
21 8414946 1 1 DIODE .. Zener - Silicon - Zl
22 8378679 1 . DIODE .. Zener - Silicon - 22
22 8421178 - 1 DIODE .. Zener - Silicon - 22
23 8398315 1 1 TRANSISTOR .. Ql
24 8417129 1 1 TRANSISTOR .. Q2
25 8421174 1 1 TRANSISTOR .. 03
26 8378759 1 1 TRANSISTOR .. Q4
27 8440127 1 1 HEAT SINK .. Transistor - Ql
28 8417130 1 1 HEAT SINK .. Transistor - Column A:Q3 - Column B:Q2
29 8463172 3 3 PAD .. Lead conversion - .40 dia. x .30 thick - Polysulfone
30 8474876 1 1 COMPARATOR .. Magsense - MSI
*31 8474989 1 1 SPACER .. Epoxy laminate - 3-1/64 x 3/8 x 1/16 in. - 8 holes @ .140 dia.
*32 8475076 1 1 WASHER .. Fiber - 3/16 I.D. x 3/8 O.D. x .031 in. thick
*33 8475077 2 2 WASHER .. Fiber - Shoulder type - .172 IX). x 3/8 O.D. x .093 in. thick
34 8413523 1 1 RECTIFIER .. Suppression - CR1 - 0.150 Amps.
35 8437353 . 1 RELAY .. 76 V.D.C. - Coil resistance : 2300 Ohms
36 8474754 1 . RESISTOR.. Rl 200 Ohms- 40 Watt
36 8457773 - 1 RESISTOR.. Rl 100 Ohms- 40 Watt
37 8397818 1 . RESISTOR.. R2 1000 Ohms- lOWatt
37 8413611 - 1 RESISTOR.. R2 1000 Ohms- 5 Watt
38 8370284 1 1 RESISTOR .. R3 1 80 Ohms - 5 Watt
39 8421164 1 1 RESISTOR .. R4 50K Ohms - 1/2 Watt
40 8421165 1 1 RESISTOR .. R5 100K Ohms - 1/2 Watt
41 8421122 1 1 RESISTOR .. R6 2700 Ohms - 5 Watt
42 8418991 1 2 RESISTOR .. R7,R17 250 Ohms - 5 Watt
43 8400074 1 - RESISTOR .. R9 500 Ohms - 3 Watt
43 8455994 - 1 RESISTOR.. R9 110 Ohms- 5 Watt
44 8461125 2 1 RESISTOR .. R10.R14 26.2 Ohms - 10 Watt
45 8421120 2 2 RESISTOR .. Rl 1 ,R1 3 5000 Ohms - 5 Watt
46 8470496 1 1 RESISTOR .. R12 11. 4 Ohms- 10 Watt
47 8494674 - 1 RESISTOR .. R14 27 Ohms - 5 Watt
48 8397821 1 1 RESISTOR .. R15 2200 Ohms - 5 Watt
49 8386866 - 1 RESISTOR .. R16 50 Ohms - 5 Watt
50 8420110 - 1 RESISTOR ..Rl 8 -Form. 8417133 700 Ohms - 5 Watt
51 8430022 - 1 RESISTOR .. R19 10 Ohms - 5 Watt
52 8408649 A. R. CABLE .. 20 AWG. - TFE insul. - Sold per ft. - Approx. 5 ft. required
53 8451179 76 97 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
54 8441747 1 1 LUG .. Solder terminal - 19/64 in. long - .148 dia. mtg. hole

REVISED AUGUST, 1987


NOVEMBER, 1977 69 B4001
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

48^-21

Column A, Ref. No. 1


PLATE B4001-36

B4001 70 NOVEMBER, 1977


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

37-7 /-22 /-34 17

Column B, Ref. No. 1


PLATE A4001-37

NOVEMBER, 1977 71 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
LW10,LW11,LW13 and LW14 Locked Wheel Dector
PLATE A4001-38

Ref Part Number


No. Number Required Description Ref. No. 2 Ref. No. 4

* 1 8475296 A MODULE ASSEMBLY .. LW10 8475298 8475461


1 8487989 B _ . MODULE ASSEMBLY.. LW 11 8488318 8488262
* 1 8489028 _ . c . MODULE ASSEMBLY.. LW1 2 8489020 8489027
* 1 9314924 - - D MODULE ASSEMBLY.. LW1 3 9315519 9315521
2 . . . . 1 1 1 1 PLATE ASSEMBLY .. Face - Module - See chart above
3 8444787 1 1 1 1 PLATE .. Face - Molded polyester - Red
4 . . . . 1 1 1 1 PLATE .. Name - Module - See chart above
5 8413603 1 1 1 1 HANDLE .. Module - Polycarbonate - Red
6 120757 2 2 2 2 SCREW .. Handle mounting - 10-32 x 1 flat head - Slotted
7 8461993 3 3 3 3 DIODE .. Light emitting - Red - Formerly applied
7 9326986 3 3 3 3 DIODE .. Light emitting - Red i Currentlv applied
8 9326987 6 6 6 6 HOUSING .. Diode - Half - Black noryl f Lurrently aPPuea
9 8476016 1 1 1 1 SWITCH .. Rotary - Reset - 3 pole - 4 position
10 9316447 1 1 1 1 KNOB .. Rotary switch
11 8475493 6 6 4 4 SWITCH .. Toggle - TMl thru TM6 - S.P.-S.T.-1/2 Amp.-74 V.D.C.
12 8475530 6 6 4 4 WASHER .. Lock - Internal tooth
13 8475523 6 6 4 4 NUT .. Adapter - Switch mounting - 1/4-20 hex.
14 8415213 7 7 5 5 JACK .. Test - Blue
15 8441652 13 13 11 12 RECEPTACLE ASSEMBLY .. Female terminal
16 8411516 13 13 11 12 SPRING .. Coiled - 3/16 ID. = 1-1/2 turns - Stainless steel
17 9431583 13 13 11 12 EYELET .. Receptacle mounting - 1/8 x 5/16 in. Ig. - Brass
18 9081437 2 2 2 2 COVER .. Receptacle - Half - Replaces 8415264
19 8445949 1 1 1 1 CAPACITOR .. Cl - 1 MFD. - 200 V.D.C.
20 8413187 1 1 1 1 CAPACITOR .. Col. A:C4 - Cols. B,C and D:C2-100 MFD. -
150V.D.C.
21 8487152 . 6 4 4 CAPACITOR .. C3 thru C8 - .0068 MFD. - 100 V.D.C.
22 8480361 7 7 5 5 CAPACITOR .. Col. A:C5 thru Cl 1 - Col. B:C9 thru CIS -
Cols. C and D:C7 thru Cl 1 - 100 MFD. - 50 V.D.C.
23 8421019 1 1 1 1 DIODE.. Silicon -Dl
24 8373329 3 4 4 8 DIODE .. Silicon - D-2 thru D9 - Form. (3) req. for Cols. B & C
25 8480719 1 1 1 1 DIODE .. Zener - Silicon - £1
26 8398256 1 1 1 1 DIODE .. Zener - Silicon - Z-2
27 8456068 1 1 1 1 DIODE .. Zener - Silicon - 23 - Replaces 8378762
28 8414946 1 - . . DIODE .. Zener - Silicon - 24
28 9097004 - 1 1 1 DIODE .. Zener - Silicon - 24 - Formerly 8414946
29 8417129 1 1 1 1 TRANSISTOR.. Ql
30 8462053 2 2 2 2 HEAT SINK .. Diode - 21 ,24
31 8417130 1 1 1 1 HEAT SINK.. Transistor -Ql
32 8437353 - 1 1 1 RELAY .. LWRB - Coil resistance: 2300 Ohms - 76 VD.C.
33 8480721 2 2 2 2 RELAY .. LWR, LWRA - Coil res.: 1800 Ohms - 35-52 V.D.C.
34 9315083 1 1 1 1 CIRCUIT .. Level discriminating - Replaces 8480722
35 9315084 1 1 1 1 CIRCUIT .. Output and test - Replaces 8480723
36 9315085 3 3 2 2 CONVERTER .. Voltage - Dual frequency - Replaces 8480724
37 8378766 1 1 1 1 RESISTOR.. Rl 3000 Ohms- 5 Watt
38 8430022 1 1 1 1 RESISTOR ..R2 10 Ohms- 5 Watt
39 8421123 1 1 1 1 RESISTOR.. R3 500 Ohms- 5 Watt
40 8418996 1 1 1 1 RESISTOR ..R4 400 Ohms - 5 Watt
41 8421119 2 2 2 2 RESISTOR .. R5,R6 215 Ohms - 10 Watt
42 8408649 As Required CABLE .. 20 AWG. - TFE insul. - Sold per foot - Approx. 1 1 ft. req.
43 8441747 1 1 f 1 1 1 LUG .. Solder terminal - 19/64 in. long - .148 dia. mtg. hole
44 8451179 As Required CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
45 8444091 4 1 4 1 4 4 TERMINAL .. Female solder - .076 ID. x .156 OD. x .797 in. Ig.

B4001 72
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO.B4001
CIRCUIT MODULE ASSEMBLIES

26

Ref. No. 1
PLATE A4001-38

NOVEMBER, 1977 73 B4001


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001 CIRCUIT MODULE ASSEMBLIES


RS10,RS11 and RS12 Radar Speed
PLATE A4001-39
Ref. Part Number
No. Number Required Description
* 1 9318731 A _ MODULE ASSEMBLY .. RS10 - Radar speed
1 9321918 . B . MODULE ASSEMBLY.. RS 11 - Radar speed
* 1 9325343 - - C MODULE ASSEMBLY .. RS12 - Radar speed
2 9318729 1 _ . PLATE ASSEMBLY .. Face - RS10
2 9321916 . 1 . PLATE ASSEMBLY .. Face - RS1 1
2 9325341 . - 1 PLATE ASSEMBLY .. Face - RS12
3 8444787 1 1 1 PLATE .. Face - Molded polyester - Red
4 9318715 1 . - PLATE .. Name - RS10 - Copper laminate
4 9321915 . 1 - PLATE .. Name - RS1 1 - Copper laminate
4 9325340 . . 1 PLATE .. Name - RS12 - Copper laminate
5 8413603 1 1 1 HANDLE .. Module - Polycarbonate - Red
* 6 120757 2 2 2 SCREW .. Handle mounting - 10-32 x 1 flat head - Slotted
7 9318863 2 2 - SWITCH .. Toggle - Momentary - S.P. - S.T.
7 9326320 . - 1 SWITCH .. Toggle - Momentary - S.P. - D.T.
8 8475530 2 2 1 WASHER .. Lock - Internal tooth
9 8475523 2 2 1 NUT .. Adapter - Switch mounting - 1/4-20 hex.
10 8413155 1 1 1 JACK .. Test - Black
11 8415213 10 10 8 JACK .. Test - Blue
12 8416836 1 1 1 JACK .. Test - Orange
13 8441652 12 12 13 RECEPTACLE ASSEMBLY .. Female terminal
14 8411516 12 12 13 SPRING .. Coiled - 3/16 IX). = 1-1/2 turns - Stainless steel
15 9431583 12 12 13 EYELET .. Receptacle mounting - 1/8 x 5/16 in. Ig. - Brass
16 9081437 2 2 2 COVER .. Receptacle - Half - Molded polyester - Red
17 8441602 1 1 1 CAPACITOR .. Cl - 100 MFD. - 75 Volts D.C.
18 8421179 1 1 1 CAPACITOR .. C2 - .01 MFD. - 100 Volts D.C.
19 9320389 1 1 1 CAPACITOR .. C3 - 15 MFD. - 25 Volts D.C.
20 9311617 2 2 2 CAPACITOR .. C4,C5 - .01 MFD. - 100 V.D.C.
21 8479189 1 1 . CAPACITOR .. C6 - .047 MFD. - 100 Volts D.C.
22 8373329 2 2 2 DIODE.. Silicon -D1,D2
23 8421175 1 1 1 DIODE .. Zener - Silicon - Z\
24 8378679 1 1 1 DIODE .. Zener - Silicon - Z2
25 8378759 1 1 1 TRANSISTOR ..Ql
26 8417129 I 1 1 TRANSISTOR .. Q2
27 8440127 1 1 1 HEAT SINK .. Transistor - Ql
28 8320174 1 1 1 HEAT SINK .. Transistor - Q2
29 8463172 1 1 1 PAD .. Lead conversion - .40 dia. x .30 thick - Polysulfone
30 8494696 1 1 1 AMPLIFIER .. Operational - OP1
31 8483288 1 1 1 ISOLATOR .. Opto - Semi conductor device - Oil
32 9320376 1 1 1 COMPARATOR .. Voltage - Quad - IC1
33 9318912 1 1 1 CONVERTER .. 10 Watt - CONV1
34 9322049 - 1 BOARD ASSEMBLY.. Circuit - Overspeed - RS 11 J c ee D _,
34 9325346 1 BOARD ASSEMBLY.. Circuit - Overspeed - RS12 ' ^ ™ge 76
*35 8456054 - 4 4 SPACER .. Circuit board to converter - 3/16 I.D. x 3/8 O.D. x 1/4 in.
36 9318913 1 1 1 RESISTOR .. Rl 5100 Ohms - 1 Watt
37 8196337 1 1 1 RESISTOR ..R2 10 Ohms- 10 Watt
38 8454665 1 1 - RESISTOR .. R3 2000 Ohms.- 1/2 Watt
38 9314043 - - 1 RESISTOR .. R3 280K Ohms - 174 Watt
39 9320327 1 1 1 RESISTOR .. R4 1000 Ohms - 1/8 Watt
40 9315908 3 3 4 RESISTOR .. R5,R8,R1 1 ,R14 20K Ohms - 1/8 Watt
41 9320337 1 1 1 RESISTOR .. R6 270 Ohms - 1 Watt
42 9315906 4 4 3 RESISTOR .. R7,R12,R13,R14 lOKOhms - 1/8 Watt
43 9320325 1 1 1 RESISTOR .. R9 12.4K Ohms - 1/8 Watt
44 9320326 1 1 1 RESISTOR .. RIO 2000 Ohms - 1/8 Watt
45 9314043 1 1 - RESISTOR .. R15 280K Ohms - 1/4 Watt
46 9311701 1 1 1 POTENTIOMETER .. RH1 20K Ohms - 1 Watt
*47 8408649 As)^equi red CABLE .. 20 AWG. - TFE insul. - Sold per ft. - Approx. 6 ft. req'd
*48 8451179 93 93 94 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
*49 8494597 35 35 35 CONNECTOR .. 1C - .016 dia. to .022 dia. or .018 x .01 1 in.
50 8444091 2 2 2 TERMINAL .. Female solder - .076 I.D. x .156 O.D. x .797 in. long

B4001 74 NOVEMBER, 1977


E I E C T R O -M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES

15

Ref. No. 1
PLATE A4001-39

NOVEMBER, 1977 75 B4001


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. B4001


CIRCUIT MODULE ASSEMBLIES
RS11 and RS12 Overspeed Circuit Board Assemblies

II

Ref. No. 1
PLATE A4001-40

Ref. Part No.


No. Number Req. Description
1 9322049 A BOARD ASSEMBLY .. Circuit - Overspeed - RS1 1
1 9325346 - B BOARD ASSEMBLY .. Circuit - Overspeed - RS12
2 9311617 1 1 CAPACITOR .. Cl - 0.1 MFD. - 100 Volts D.C.
3 8373329 4 4 DIODE .. Silicon - Dl thru D4
4 8378680 1 1 DIODE .. Zener - Zl
5 8444090 1 1 DIODE .. Zener - Z-2
6 8378759 1 1 TRANSISTOR ..Ql
7 8494696 1 1 AMPLIFIER .. Operational - OP1
8 8483288 1 1 ISOLATOR .. Opto - Semi conductor device - Oil
9 9320327 2 2 RESISTOR .. R1,R5 1000 Ohms - 1/8 Watt
10 9322071 1 1 RESISTOR .. R2 1M Ohms - 1/4 Watt
11 9315906 2 2 RESISTOR . . R3 ,R6 1 OK Ohms - 1 /8 Watt
12 9326147 1 1 RESISTOR .. R4 866 Ohms - 1/4 Watt
13 9314043 1 1 RESISTOR . . R7 280K Ohms - 1 /4 Watt
14 9311701 1 1 POTENTIOMETER .. RH1 20K Ohms - 1 Watt
•15 8451179 37 37 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
*16 8494597 20 20 CONNECTOR .. 1C - .016 dia. to .022 dia. or .018 in. x .011 in.
17 8463172 1 1 PAD .. Lead conversion - .40 dia. x .30 in. thick - Polysulfone

B4001 NOVEMBER, 1977


E L E C T R O - M O T I V E V I S I O N G E N E I A l M O T O I S C O R P O R A T I O N

Parts List No. C4002


CIRCUIT MODULE COMPARTMENT ASSEMBLIES
Circuit Module Enclosure Assemblies
GP40,SD40,SD45,SDP45,F45 and FP45 Locomotives

13

PLATE B4002-1
Ref. Part No.
No. Number Req. Description
* 1 8455356 1 ENCLOSURE ASY. .. DG10 module - SD40
1 8452824 1 ENCLOSURE ASY. .. GV1 ,1 1 ,GX1 ,2 modules - GP40,SD45,SDP45,F45.FP45
2 8455354 1 HOLDER ASSEMBLY .. Contact pin - DG10 module
2 8446683 1 HOLDER ASSEMBLY .. Contact pin - GX module
3 8446682 1 HOLDER ASSEMBLY .. Contact pin - GV module
Quantities listed below are for one holder assembly only.
4 8415388 1 1 HOLDER .. Male contact pin - 3/4 x 3/4 x 8-3/4 in. Ig. - Red polyester
5 8411515 9 9 PIN ASY... Male contact - Incl. fasten tab - Qty. (11) req'd. for
holder assembly 8446682
6 8439191 1 1 RETAINER ASSEMBLY .. Terminal - No. 1 thru 14 - Red polyester
7 8439192 2 2 INSERT .. Knurled brass - .312 dia. x 15/32 in. Ig. (Tapped @ 10-32)
8 436750 2 2 SCREW .. Machine -10-32 x 1/2 pan head - Formerly 132908
9 120217 2 2 WASHER ..Lock-No. 10
10 446161 2 2 WASHER ..Plain-No. 10
11 8439303 2 4 GUIDE .. Module - Upper and lower -1 x 1-5/16 x 11 in. Ig. - Red polycarbonate
12 8441936 8 8 BUSHING .. Aluminum - .386 ID. x 5/8 O.D. x 1 in. long
13 8441929 4 4 SPACER .. Aluminum - .386 ID. x 1 OD. x 3/16 in. long
14 8441930 8 8 SPACER .. Aluminum - .386 ID. x 1 OD. x 1 in. long
15 8441931 4 4 SPACER .. Aluminum - .386 ID. x 1 OD. x 1-13/16 in. long
16 8446677 1 1 PLATE ASSEMBLY .. Right side
17 8446678 1 1 PLATE ASSEMBLY .. Left side
18 8446674 1 1 CHANNEL .. Top -11-3/4 x 8 x 11 ga.
19 8446676 1 1 CHANNEL .. Bottom -11 -3/4 x 8 x 11 ga.
20 167047 1 2 SCREW .. Tapping - 8-32 x 1/2 pan head - Cross recess
21 180121 12 12 BOLT .. Channel mounting - 3/8-16 x 1 hex. head
22 8311904 4 4 BOLT .. Bushing and spacer mtg. - 3/8-16 x 7 hex. head (4-1/2 in. full thread)
23 8035146 16 16 NUT .. Lock - 3/8 hex.
*24 8441851 1 . MODULE ASY... Circuit -DG10
*24 8442227 - 1 MODULE ASY... Circuit - GV1 - SD45,SDP45,F45,FP45
*24 8437595 . 1 MODULE ASY... Circuit - GV11 - GP40
*25 8431450 . 1 MODULE ASY... Circuit - GX1 - Replaced by 8442221 See P.L. 4001
*25 8435120 . 1 MODULE ASY... Circuit - GX2 - Replaced by 8442221
*25 8442229 . 1 MODULE ASY... Circuit - GX2

OCTOBER, 1981 C4002


C l E C T K O - M O T I V E S I O N C E N I * A I O T O I S C O t P O I A T I O N

P.L. No. C4002


CIRCUIT MODULE COMPARTMENT ASSEMBLIES
Circuit Module Compartment Assemblies
GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2DDA40X,SD38-2,SD40-2,SD40T-2,
SD45X,SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives
8

\
FS RS
WO EP
RC SB PF SE GV GX EL AN WS SA TR OR OP OE 06 LW
Ref. No. 1
PLATE A4002-2
Ref. Part Number Locomotive
No. Number Required Description Application
When ordering Compartment Assemblies, specify locomotive model and -serial numbers.
A B
* 1 9317645 1 COMPARTMENT ASY... Circuit module GP15-1
1 8441443 1 COMPARTMENT ASY... Circuit module SD45X
1 8442801 1 COMPARTMENT ASY... Circuit module DDA40X
1 8463911 COMPARTMENT ASY. .. Circuit module SD40-2 ,40T-2 ,SDP40F,F40C
1 8464006 COMPARTMENT ASY... Circuit module GP38-2,39-2,40-2,40P-2
1 8465292 COMPARTMENT ASY... Circuit module SD45-2,SD45T-2
1 8465329 COMPARTMENT ASY... Circuit module SD38-2
9335681 COMPARTMENT ASY... Circuit module -
Excludes test panel assembly GP39-2
9335248 COMPARTMENT ASY... Circuit module -
Excludes test panel assembly SD40-2
9313691 1 COMPARTMENT ASY. .. Circuit module F40PH
Components for Compartment Assemblies listed in the same Column are the same unless otherwise specified.
2 8441432 - 1 - COMPARTMENT ASY. .. Module equipment mtg. I 5ee ~
2 8461891 . . 1 . COMPARTMENT ASY. .. Module equipment mtg. '
3 8368473 1 . 1 . BOARD .. Terminal - 24 point -8-1/8x1 .800 x 3/4 in.
4 4 8441101 . 1 1 PANEL ASSEMBLY .. Test I c^p
4 4 8464683 1 1 1 - PANEL ASSEMBLY .. Test ' =*ef.
5 8411515 As Required PIN ASSEMBLY .. Male contact - Includes faston tab
6 8415388 As Required HOLDER .. Contact pin - Red polyester - 8-13/16 x 3/4 in.
7 8439191 As Required RETAINER ASSEMBLY .. Red polyester - No. 1 thru 14
8 8440983 As Required RETAINER ASSEMBLY .. Red polyester - No. 15 thru 28
• 9 8439192 As Required INSERT .. Knurled brass - . 3 1 2 x 1 5/32 in. long - Qty. (2)
Required per each of Ref. Nos. 7 and 8
10 8439303 As Required GUIDE .. Red polycarbonate - 1 x 1-5/16 x 1 1 in.
11 8474652 - • 1 1 GUIDE .. Red polycarbonate - 1 x 1-5/16 x 1 1 in. - Notched & 1-1/4
•12 8475586 A.R. . A.R. . CABLE .. 18 AWG. - LF insul. - 500 ft. - Approx. 18 ft. req'd.
•13 8475587 A.R. . A.R. . CABLE .. 16 AWG. - LF insul. - 500 ft. - Approx. 31 ft. req'd.
•14 8468611 . A.R. . CABLE .. 14 AWG. - LF insul. - 500 ft. - Approx. 30 ft. req'd.
•15 8380934 27 . 27 . TERMINAL .. Insulated faston tab - Red - .135 ID.
•16 8250906 . . A.R. . TERMINAL .. Insulated faston tab - Blue - .160 I.D.
•17 8272337 . A.R. . . TERMINAL .. Insulated faston tab - Yellow - .160 ID.
•18 8402844 A.R. A.R. . LUG .. Insulated crimp type - No. 10 stud hole • Red - .125 ID.

REVISED AUGUST, 1987


C4002 2 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C4002


CIRCUIT MODULE COMPARTMENT ASSEMBLIES
Circuit Module Compartment Assemblies
GP15-1,GP38-2,GP39-2,GP39X,GP40-2,GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD50andSD50S Locomotives

Ref. No. 1
PLATE B4002-3
Ref. Part Number Locomotive
No. Number Required Description Application
A B C|D E F G H
* 1 9506924 1 - - - - - - - COMPARTMENT ASY. .. Circuit module GP38-2,GP39-2,GP40-2
* 1 9510843 1 COMPARTMENT ASY. .. Circuit module er«o "i
oL/JO-Z
* 1 9515125 _ 1 _ . . . _ COMPARTMENT ASY. .. Circuit module GP15-1
* 1 9518511 . . . 1 . . . . COMPARTMENT ASY. .. Circuit module SD40-2.SD40T-2
* 1 9520287 - - - - 1 - - - COMPARTMENT ASY. .. Circuit module GP38-2
* i1 Q'WVW??
yj£j\j\j£ 1 COMPARTMENT ASY. .. Circuit module |^TJ/1 AV
LfJr'l-UA
* 1 9337978 1 - COMPARTMENT ASY. .. Circuit module SD40X,SD40-2SS,SD50,
SD50S
* 1 9523212 - - - - - - - 1 COMPARTMENT ASY. .. Circuit module GP39X,GP50
2 9328002 . . . . . 1 1 1 COMPARTMENT ASY. .. Module equipment mtg. )
2 9506923 1 1 - 1 1 - - - COMPARTMENT ASY. .. Module equipment mtg. > See Page 4
2 9515098 - - 1 - - - - - COMPARTMENT ASY. .. Module equipment mtg. )
3 8411515 As Required PIN ASY. .. Male contact - Includes faston tab \
4 8415388 As Required HOLDER .. Contact pin - Red polyester - 8-13/16 x 3/4 in. ,I
5 8439191 As Required RETAINER ASY. .. Red polyester - No 1 thru 14 /
* 6 8440983 A.R. - A.R. - i - 1 - RETAINER ASY. .. Red polyester - No 15 thru 28 I Dash
7 8439192 As Required INSERT .. Knurled brass - .312 x 15/32 in. long - -2 type
Qty. (2) req. per ea. of Ref. Nos. 5 and 6 Modules
8 8439303 As Required GUIDE .. Red polycarbonate - 1 x 1-5/16 x 11 in.
* 9 8474652 ll ll - 11 11 -1- - GUIDE .. Red polycarbonate - 1 x 1-5/16 x 11 in. -
Notched® 1-1/4
10 9324151 As Req. CLIP .. .352 x .394 x .194 in. - Silver plated
11 9321477 As Req. HOLDER .. Receptacle - 1 1 .64 x 1 .24 .in- Polycarbonate Super
12 9322297 As Req. RETAINER .. Receptacle clip - 5.15 x .954 in. Series
/ 13 9324150 As Req. RECEPTACLE .. Module - 1 .105 in. long - Silver plated >/ Type
14 9322710 As Req. INSERT .. 10-32 inner x 5/16-13 outer x 1 .38 in. long 1Modules
15 9508757 As Req. CLIP .. Nut retaining - Clip holder
16 9321896 As Req. TRACK .. Red polycarbonate - 1 1 x 1 .24 in.
"17 9321021 As Req. CABLE .. 18 AWG. - LF insul. - Green - Sold per foot
•18 8475586 A.R. - As Required CABLE ..18 AWG. - LF insul. - Yellow - 500 ft.
*19 9322292 As Req. CABLE .. 16 AWG. - LF insul. - Green - Sold per foot
*20 8475587 As Required CABLE .. 16 AWG. - LF insul. - Red - 500 ft. - Replaces 8343874
*21 8472022 A.R. - A.RJ - 1 - 1 - CABLE .. 14 AWG. - LF insul. - 500 ft.
/ Order 9540689 for Receptacle Crimping Tool and 9541547 for Receptacle Removal Tool

OCTOBER, 1981 C4002


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C4002


CIRCUIT MODULE ASSEMBLIES
Module Equipment Mounting Compartment
GP15-l,GP38-2,GP39-2,GP39X,GP40-2,GP40P-2,GP40X,GP50JDDA40X,SD38-2,
SD40-2,SD40-2SS,SD40T-2^D40X,SD45-2^D45T-2^D45X^D50JSD50S,SDP40F and F40C Locomotives

Ref. No. 1
PLATE A40024
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E
* 1 9506923 1 . . _ _ COMPARTMENT ASY. .. Module equipment mtg. GP38-2,GP39-2,GP40-2,
SD38-2,SD40-2,SD40T-2
* 1 9515098 . 1 . _ . COMPARTMENT ASY. .. Module equipment mtg. GP15-1
* 1 8461891 . . 1 . . COMPARTMENT ASY. .. Module equipment mtg. GP38-2,GP39-2,GP40-2,
GP40P-2,SD38-2 ,SD40-2 ,
SD40T-2,SD45-2,SD45T-2,
SDP40F,F40C
* 1 9328002 . . . 1 . COMPARTMENT ASY. .. Module equipment mtg. GP39X,GP40X,GP50,
SD40X,SD40-2SS,SD50,
SD50S
1 8441432 . . . . 1 COMPARTMENT ASY. .. Module equipment mtg. DDA40X,SD45X
2 9506919 1 . . . . CHANNEL ASY. .. Bottom
2 9515056 . 1 . . . CHANNEL ASY. .. Bottom
2 8461995 . - 1 . - CHANNEL ASY. .. Bottom
2 9530685 . . . 1 . CHANNEL ASY. .. Bottom
2 8441916 . . . . 1 CHANNEL ASY. .. Bottom
* 3 8448942 2 . 3 . 3 ROD .. Cable tie - 19 in. Ig. x 1 in. high
* 3 9515071 . 1 . . - ROD .. Cable tie - 15 in. Ig. x 1 in. high
* 3 9530676 . . . 3 . ROD .. Cable tie - 19 in. Ig. x 7/8 in. high
* 4 8474605 4 4 4 8 - SPACER .. Compartment mounting - .5 I.D. x 1 .0 O.D. - Aluminum
5 9506920 1 . . . - CHANNEL ASY. .. Top
5 9515058 . 1 . . - CHANNEL ASY. .. Top
5 8461893 . - 1 - - CHANNEL ASY. .. Top
5 9530683 . - - 1 - CHANNEL ASY. .. Top
5 8441917 - - - - 1 CHANNEL ASY. .. Top
* 6 9530676 . - - 3 - ROD .. Cable tie - 19 in. Ig. x 7/8 in. high
* 6 8448942 . - - . 3 ROD .. Cable tie - 19 in. Ig. x 1 in. high
7 9506882 1 . . . - PLATE .. End
7 8461894 . 1 1 . - PLATE .. End
7 9530680 . . . 1 . PLATE .. End
8 8441914 . . . . 1 CHANNEL ASY. .. Side
9 9506883 1 . . . . PLATE .. End
9 8461895 . 1 1 . . PLATE .. End
9 9530681 . . . 1 . PLATE .. End
10 8441915 . . . . 1 CHANNEL ASY. .. Side
11 9506921 2 . . . . BARRIER .. Support - 12-1/8 x 1 1 -3/8 x 1 1 ga. - 8 drilled holes - Ind. angles
11 8441911 . - 1 . 2 BARRIER .. Support - 12-1/8 x 11-3/8 x 11 ga. - 8 drilled holes
11 8448941 - - 1 - 1 BARRIER .. Support - 12 x 1 1-3/8 x 1 1 ga. - 4 drilled holes
11 9530679 - - - 3 - BARRIER .. Support - 12-3/8 x 1 1-3/8 x 1 1 ga. - 8 drilled holes - Ind. angles

C4002 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C4002


CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description
.... A B C D E COMPARTMENT ASY. .. Module equipment mounting
12 8441910 . - - - 4 ANGLE .. Support - 1 x 1 x 1/8 x 6 in. Ig. - 3 drilled holes
13 8462010 4 . 4 - - ROD ASY. .. Spacer and bushing mounting - 3/8 dia. x 63-5/8 in. long
13 9514990 - 4 - - - ROD ASY. .. Spacer and bushing mounting - 3/8 dia. x 16-7/16 in. long
13 9530707 - - - 4 - ROD ASY. .. Spacer and bushing mounting - 3/8 dia. x 66-11/16 in. long
*14 120377 4 4 4 4 . NUT .. 3/8-16 hex. - Welded to rod
15 8441928 - - - - 4 ROD .. Spacer and brushing mounting - 3/8 dia. x 61-7/8 in. long
*16 9530677 - - - 4 - DEFLECTOR .. L-shaped - 1 x 1 x 1-1/2 - 24 ga.
•17 8416892 - - - 2 - RIVET .. Drive - .140 x .260 in. long
18 273503 - - - 1 - PIN .. Spring - 3/16 x 1-1/8 in. long
19 453049 8 - 8 - SCREW .. Machine - 1/4-20 x 3/4 pan head - Slotted
19 120697 - - - - 12 SCREW .. Machine - 1/4-20 x 3/4 flat head
20 180020 - - - - 8 BOLT .. 1/4-20 x 3/4 hex. head
21 180126 - - - - 12 BOLT ..3/8-16x1 hex. head
22 120392 8 - 8 12 20 WASHER ..Plain -1/4
23 120394 1 16 16 16 16 16 WASHER .. Plain - 3/8
24 120382 - - - - 12 WASHER ..Lock -3/8
25 8035144 8 - 8 - 20 NUT .. Lock - 1/4-20 hex.
26 8035146 4 4 4 4 4 NUT ..Lock -3/8-16 hex.
27 8238010 - - 4 - NUT .. Speed - 10-24 - .44 x .64 in. long
*28 9321796 - - 2 - - NUT .. Speed - 10-24 - .44 x .82 in. long
*29 9321692 8 - 8 12 - RIVET .. Drive - 1/4 x 13/32 in. long
*30 9321693 12 12 12 12 - RIVET .. Drive - 3/8 x 1/2 in. long
31 8175649 . „ _ 2 SEAL .. Includes lock wire
32 8441936 96 20 92 24 88 BUSHING .. Aluminum - .386 I.D. x .625 O.D. x 1.002 in. long
*33 9322965 - - - 25 - BUSHING .. Aluminum - .386 ID. x .625 O.D. x 1 .050 in. long
*34 9322966 - - - 75 - BUSHING .. Aluminum - .386 I.D. x .625 O.D. x 1 .250 in. long
35 8441929 12 4 12 4 12 SPACER .. Aluminum - 386 ID. x 1.00 OD. x .185 in. long
*36 9322967 - - - 43 - SPACER .. Aluminum - .386 I.D. x 1.00 O.D. x .200 in. long
*37 9322968 - - - 12 - SPACER .. Aluminum - .386 I.D. x 1.00 O.D. x .300 in. long
*38 9322969 - - - 88 - SPACER .. Aluminum - 386 ID. x 1.00 O.D. x .460 in. long
39 8441930 84 32 80 58 76 SPACER .. Aluminum - .386 I.D. x 1.00 OD. x .998 in. long
40 8441934 - - - - 8 SPACER .. Aluminum - 386 I.D. x 1.00 OD. x 1.311 in. long
41 8441935 - - 4 4 SPACER .. Aluminum - .386 I.D. x 1.00 O.D. x 1.689 in. long
42 8441931 32 4 28 4 16 SPACER .. Aluminum - .386 I.D. x 1.00 OD. x 1.810 in. long
43 8441932 4 - 8 - 12 SPACER .. Aluminum - 386 I.D. x 1.00 O.D. x 1.873 in. long

OCTOBER, 1981 C4002


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C4002


CIRCUIT MODULE COMPARTMENT ASSEMBLIES
Module Identification Name Plates
Satin Aluminum Characters On Block Background
(Not Illustrated)
Ref. I.D. Plate Module Module Ref. I.D. Rate Module Module
No. Part No. Legend Function No. Part No. Legend Function
NOTE: See P.L. 4001 and 4003 for Circuit Module part numbers and component parts lists.
1 8465049 AN10 \ 7 8419324 DR10
1 8465268 AN11 \ 7 8465052 DR10-DR13
1 8465269 AN12 7 8472130 DR13
1 8484633 AN13 7 9514171 DR20
1 8484634 AN14 7 9532620 DR21
1 8490436 AN15 7 9331523 DR100 Dynamic
1 8490797 AN16 7 9338347 DR101 Brake
1 8490437 AN17 7 9339274 DR102 Regulator
1 8489907 AN18 7 9528774 DR103
1 8491484 AN19 7 9532136 DR104
1 8495615 AN20 \ 7 9532137 DR105
1 9095313 AN24 ) Annunciator 7 9536148 DR106
1 9099344 AN25 7 9538065 DR108
1 9509024 AN27
1 9331517 AN102 8 9317753 EC1 Excitation Cont.
1 9513376 AN110
1 9520364 AN111 9 8420309 EL10
1 9516765 AN112 9 8465053 EL11 (.Excitation
1 9523677 AN113 9 9331524 ELI 00 Limit
1 9331518 AN202 9 9517471 EL101
1 9338241 AN203 .
1 9338240 AN204 , 10 9331525 EN100 Motor
10 9338344 EN101 /EperN
2 9331519 CM100 Current Maximize! 10 9517966 EN 102 [Generator

3 9313688 DA 10 I Dynamic Air 11 8475777 EP10 \Engine


3 9333168 DA12 f (Blended Brake) 11 9090303 EP11 ) Purge

4 8420306 DE10 12 9331527 FG100 ^Generator


4 8441302 DE11 12 9539608 FG102 f Feedback
4 8465050 DE12
4 9331520 DEI 00 Dynamic Brake 13 9331528 FM100
4 9339226 DE101 Extended 13 9338342 FM101 Motor
4 9513374 DE102 Range 13 9338341 FM102 Feedback
4 9521039 DEI 03 13 9534745 FM103
4 9526251 DEI 04
4 9533938 DEI 05 14 9099863 FP11 ) Feedback
14 9521802 FP21 > and
5 8420308 DG10 14 9520286 FP22 JPerformance
5 8438298 DG11
5 9332061 DG12 15 8478945 FS11 Field Shunt
5 9517780 DG13
5 9518799 DG15 16 9331529 GC101 1
Governor
5 9517955 DG16 16 9338019
5 9331521 DG100 Dyn. Brk. Grid 16 9339276 GC103
5 9338333 DG101 Protection
5 9339333 DG102 17 8430990 GV1 \
5 9513375 DG103 17 8415998 GV10 1 Generator
5 9522749 DG104 17 8437589 GV11 > Voltage
5 9530754 DG105 17 8453972 GV12 L Regulator
5 9531734 DG106 17 8495051 GV13 *
6 8420307 DP10 18 8430989 GX1
6 8465051 DPI 2 18 8440080 GX1 - GX2 Generator
6 9331522 DPI 00 18 8435162 GX2 Excitation
6 9338346 DPI 01 Dynamic Brake 18 8418354 GX10 Regulator
6 9339275 DPI 02 Protection 18 8437588 GX11
6 9532138 DPI 03
6 9536149 DPI 04
6 9538099 DPI 06 REVISED AUGUST, 1987
C4002 6 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. C4002


CIRCUIT MODULE COMPARTMENT ASSEMBLIES

Ref. I.D. Plate Module Module Ref. I.D. Plate Module Module
No. Part No. Legend | Function No. Part No. Legend Function
19 9331531 LC100 27 9318726 RS10
19 9338343 LC101 27 9321914 RS11
19 9513377 LC102 Load 27 9325339 RS12 .> Radar Speed
19 9522750 LC103 Control 27 9526244 RS14 1
19 9532774 LC104 27 9508065 RS15 J
19 9538836 LC105
28 8419325 SA10
20 9502424 LEI 00 I Load 28 9331535 SA100 > Sanding
20 9532320 LEI 02 ) Equilizing
29 8416000 SB10 1, Sensor
21 8475633 LW10 )
21 8488148 29 8454149 SB11 By - Pass
LW11 I Locked
21 8465060 LW12 ( Wheel
21 9314928 LW13 ) 30 9331536 SCI 00 Signal
Conditioner
22 9331530 MS100-101 I Motor 31
22 9517493 MS101 f Simulator 8419323 SE10 \
31 9532632 SE10-SE13 ' Sensor
23 8417436 PF10 31 9532139 SE13
23 8443252 PF11
23 8437590 PF13 32 9331540 SW100 \. Starting
23 8478944 PF14 32 9338345 SW101 I Wheel Slip
23 8443332 PF15
23 8465054 PF17 33 8417123 TH10 )
23 8467572 PF18 33 8437549 TH11 ' Throttle
23 8467297 PF19 33 8465507 TH13 I Response
23 8467396 PF20 Performance 33 8465056 TH14 '
23 8465376 PF21 Control
23 8481101 PF23 34 9317773 TR1
23 8484691 PF24 34 8441616 TRIO
23 8489324 PF26 34 8465057 TR11
23 8498606 PF28 34 9090719 TR12 Transition
23 9081922 PF29 34 9517945 TR13
23 9525367 PF33 34 9517958 TR14
23 9532094 PF34 34 9539607 TR100
24 9331533 PS10-PS11 I D _ . 35 8419326 VR10 \
24 9513379 PSjl f Power Supply 35 8458016 VR11 ! Voltage
35 9535769 VR11 -VR13I Regulator i
25 9331534 RA100 Radar 35 9531961 VR13 J;
26 8419322 RC10 ) 36 8415999 W010
26 8465055 RC11 > Rate Control 36 8435842 W010-W011
26 9322300 RC12 ) 36 8443071 won Wheel
36 8415997 won Overspeed
36 9337475 W014
36 9331542 W0100

OCTOBER, 1981 C4002


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4003


CIRCUIT MODULE ASSEMBLIES
Super Series Circuit Module Index

Ref. Module Replaced Utex Module Module Parts Locomotive


No. Part No. By Part No. Legend Function List No Application

1 9511712 9524386 AN110 4004 GP50


1 9520362 9524387 AN111 4004 SD50,SD50S
1 9515151 9517932 AN112 4004 GP50,SD40X,SD50,SD50S
1
1 9520384 9528232 AN113 Annunciator 4004 GP39X,GP50
1 9326374 9332601 AN202 4004 GP40X
1 9336554 9501023 AN203 4004 SD40-2SS
1 9338147 9507226 AN204 4004 GP40X

9327053 9332606 CM100 1 Cu"ent 4005 GP39X,GP40X,GP50,SD40-2SS,


2 I Maximize: SD40X,SD50,SD50S
3 9328172 9333920 DEI 00 4006 GP40X
3 9330949 9501025 DE101 Dynamic 4006 GP40X
3 9510162 9517933 DE102 Brake 4006 GP39X,SD40X,SD50
3 9516043 9520386 DEI 03 Extended 4006 GP50
3 9516052 9520387 DE104 Range 4006 GP50
3 9533805 9538887 DE105 4006 GP39X

/ 4 9330865 9528260 9335178 DG100 GP40X.GP50


4 9330950 9500453 DG101 4007 SD40-2SS
/ 4 9339332 9528258 9503364 DG102 Dyn. Brake .... GP40X
4 9511713 9509000 DG103 Grid 4007 GP39X,SD40X,SD50,SD50S
4 9528258 9534699 DG104 Protection 4007 GP50
4 9528260 9536983 DG105 4007 GP50
4 9528264 9538880 DG106 4007 GP39X
5 9329034 9333919 DP100 4008 GP40X.GP50
5 9330952 9339392 DP101 4008 GP39X,SD40-2SS,SD40X
5 9330953 9501026 DP102 Dyn. Brake 4008 GP40X.GP50
5 9532056 DPI 03 Protection 4008 GP39X,SD50,SD50S
5 9532617 9538886 DPI 04 4008 GP50
// 5 9538097 DP106 .... SD50S
6 9330867 9509256 9335179 DR100 .... GP40X
6 9509256 9335179 DR100 4009 GP40X.GP50
6 9330954 9509259 9339391 DR101 .... SD40-2SS,SE>40X
6 9509259 9339391 DR101 4009 GP40X
6 9330955 9501024 DR102 Dyn. Brake 4009 GP40X,GP50
6 9528238 9532052 DR103 Regulator .... GP39X
6 9532052 9538885 DR104 4009 GP39X
6 9532054 9538884 DR105 4009 SD50.SD50S
6 9532621 9538883 DR106 4009 GP50
6 9537251 DR108 4009 SD50S
7 9329613 9333409 EL 100 ) Excitation 4010 GP40X,SD40-2SS,SD40X,SD50S
7 9516007 9517939 EL101 / Limit 4010 GP39X,GP50,SD50,SD50S
8 9330873 9517988 9333410 EN100 ) Motor ... - GP40X.SD40X
8 9330957 9500455 EN101 \ E p e r N 4011 SD40-2SS
8 9517988 9520388 EN 102 ) Generator 4011 GP39X,GP50,SD50,SD50S
9 9322516 9333411 FG10 4012 GP39X,GP40X,GP50,SD40-2SS,
°) Generator
Feedbac SD40X,SD50,SD50S
// 9 9539609 FG102 j k .... SD50S
/ Wiring modifications required to use replacement.
// Breakdown scheduled for future supplement.

OCTOBER, 1981 A4003


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4003


CIRCUIT MODULE ASSEMBLIES
Ref. Module Replaced Utex Module Module Parts Locomotive
No. Part No. By Part No. Legend Function List No. Application
10 9330876 9333412 FM100 ) 4013 GP39X,GP40X,GP50
/ 10 9330958 9528270 9500456 FM101 V Motor SD40-2SS,SD40X,SD50,SD50S
/ 10 9330959 9528270 9500457 FM102 ( Feedback SD40-2SS,SD40X,SD50,SD50S
10 9528270 9538882 FM103 J 4013 SD40-2SS,SD40X,SD50,SD50S
11 9323812 9332603 ggjg ) Governor 4014 GP39X,40X,50,SD40X,50,50S
11 9330960 9500458 4014 SD40-2SS
11 9330961 9501027 4014 GP40X.GP50
12 9325477 9333413 LC100 4015 GP40X,GP50
12 9330962 9500685 LC101 4015 SD40-2SS
12 9511714 9517935 LC102 Load 4015 SD40X,SD50,SD50S
12 9520376 9533986 LC103 Control 4015 GP39X
12 9532088 9535542 LC104 4015 GP40X
9532090 LC105 SD50S
13 9500047 9504065 LEI 00 \ Load 4016 GP50,SD40-2SS
13 9532067 9538881 LEI 02 f Equalizing 4016 GP50
/14 9322545 9511744 9333415 MS 100 \ Motor GP40X,SD40-2SS
14 9511744 9517936 MSI 01 J Simulator 4017 GP39X,GP50,SD40X,SD50,SD50S
15 9330879 9333416 RA100 Radar 4018
16 9324007 9332604 SA100 Sanding 4019 GP39X,GP40X,GP50,SD40-2SS,
SD40X,SD50,SD50S
17 9330882 9333417 Signal 4020
Conditioner
18 9330885 9507987 9333414 SW100 ) Starting GP40X
18 9507987 9333414 SW100 > Wheel 4021 GP39X,GP40X,GP50,SD40-2SS
18 9511716 9517938 SW101 ) Slip 4021 SD40X,SD50,SD50S
//19 9330963 TR100 Transition .... SD50S

20 9323337 9332605 woioo { C^ 4023 GP39X,GP40X,GP50,SD40-2SS,


SD40X,SD50,SD50S
/ Wiring modifications required to use replacement.
ft Breakdown scheduled for future supplement.

A4003 OCTOBER, 1981


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4004


CIRCUIT MODULE ASSEMBLIES
AN110,AN111,AN112,AN113,AN202,AN203 and AN204 Annunciator
PLATE A4004-1
Ref. Part Number
No Number Required Description Ref. No. 3
A B C D H F G
* 1 9511712 1 MODULE ASY. .. AN1 10 - Annunciator 95 15 152
* 1 9520362 . 1 _ . . . - MODULE ASY. .. AN1 1 1 - Annunciator 9520363
* 1 9515151 . . 1 _ . . . MODULE ASY. .. AN1 12 - Annunciator 9511759
* 1 9520384 _ _ _ 1 . . . MODULE ASY. .. AN1 13 - Annunciator 9520385
* 1 9326374 . . . . 1 . . MODULE ASY. .. AN202 - Annunciator 9326372
1 9336554 _ . _ _ . 1 . MODULE ASY. .. AN203 - Annunciator 9338239
* 1 9338147 - - - - - - 1 MODULE ASY. .. AN204 - Annunciator 9338146
2 9326973 1 1 1 1 1 1 1 PLATE .. Face - AN - Red polycarbonate
3 - - - - 1 1 1 1 1 1 1 PLATE .. Name - Module - See chart above
4 9322443 1 1 1 1 1 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long
shaft
5 9322442 1 1 1 1 1 1 1 KNOB .. Jack screw
6 9438798 1 1 1 1 1 1 1 SCREW .. Set - No. 10-32 x 22 hex. socket head
7 9518539 2 2 2 2 2 2 2 KEEPER ..Half -Brass
8 9518537 1 1 1 1 1 1 1 FASTENER .. Keeper
9
7 9331257
sJ~Jl.4*-Ji 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 24 32 34 36 20 16 22 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long -
Gold plated
11 9321592 1 1 1 1 1 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 1 1 1 1 1 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 1 1 1 1 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 1 1 1 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9326986 8 12 13 14 8 6 9 DIODE .. Light emitting - Red - Formerly 8461993
16 9326987 16 24 26 26 16 12 18 HOUSING .. Diode - Half - Black noryl
17 9332143 1 1 1 1 - - - SWITCH .. Toggle - Momentary - D.P.D.T. - Center off
17 9323674 - - - - 1 1 1 SWITCH .. Toggle - Momentary - S.P.D.T. - Center off
18 8373329 16 24 26 28 16 12 18 DIODE .. Silicon - Dl thru D26.D1A thru D14A,D1B thru
D14B
19 9515154 8 12 13 14 - - - RELAY .. Magnetic latch reed - ANR1 thru ANR14 -
Coil: 3850 Ohms
19 8461878 - - - - 8 6 9 RELAY .. Magnetic latch reed - ANR1 thru ANR9 -
Coil: 800 Ohms
20 8422470 8 12 13 14 8 6 9 RESISTOR .. 2000K Ohms - 5 Watt
*21 9318722 10 14 14 16 . . . RESISTOR .. 41. 2K Ohms - 1/8 Watt
*22 9325142 6 10 12 12 - - - RESISTOR .. 4.99K Ohms - 1/8 Watt
23 8441643 - - - - 16 12 18 RESISTOR .. 7500 Ohms - 5 Watt
24 9325782 30 38 40 42 23 19 25 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from
8408649 (Sold per ft.)
*25 9516042 32 48 52 56 - - - CONNECTOR .. Cable - Circuit board - .018 dia. to .075 dia.
.260 in. long
26 9325783 - - - - 256 256 256 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
.122 in. long
*27 9528233 46 62 66 70 - . - TERMINAL .. Miniature
28 9504993 16 24 26 28 16 28 28 TERMINAL .. 1/16 - .156 O.D. x .104 O.D. x .735 in. long
29 9329687 5 5 5 5 5 5 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
30 9323688 7 7 7 7 7 7 7 SCREW .. No. 7-19 x 1 -1/4 pan head - Cross recess
31 9518538 2 2 2 2 2 2 2 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 in. thick
32 9323392 1 1 1 1 1 1 1 WASHER ..Plain -No. 10
33 8475530 1 1 1 1 1 1 1 WASHER ..Lock -5/16
34 8475523 1 1 1 1 1 1 1 NUT .. Adapter - 1/4 - 40 hex.

OCTOBER, 1981 A4004


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4004


CIRCUIT MODULE ASSEMBLIES

30

Ref.No. l.Col. F
PLATE A4004-1

A4004 OCTOBER, 1981


E l E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4005


CIRCUIT MODULE ASSEMBLIES
CM100 Current Maximizer
PLATE A4005-1
Ref. Part No.
No. Number Req. Description
1 9327053 1 MODULE .. CM100 - Current maximizer
2 9321664 1 PLATE .. Face
3 9327055 1 PLATE .. Name - Module
4 9322443 1 SCREW ASY. .. Jack
5 9322442 1 KNOB .. Jack screw
6 9438798 1 SCREW .. Set - No. 10-32 x .22 hex. socket head
7 9518539 2 KEEPER ..Half brass
8 9518537 1 FASTENER .. Keeper
9 9331257 4 PAD .. Rubber
10 9332094 1 SWITCH .. Toggle - Momentary DPDT - Center off
11 9520728 5 DIODE ASY. .. LED1 - 5 - Green
12 9326987 10 HOUSING .. LED
13 9324152 20 PIN .. Male terminal - .063 in. terminal dia. x 1 in. longGold
- plated
14 9321592 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
15 9321663 1 FRAME .. Pin holder - Red polycarbonate
*16 9320966 1 FRAME .. Support - Circuit board - Red polycarbonate
17 9322964 1 BRACKET .. Angle - .46 x .64 x .68 in.
18 9508004 1 CAPACITOR .. Cl - 1 MFD. - 50 Volts D.C.
19 9505680 1 CAPACITOR .. C2 - 15 MFD. - 50 Volts D.C.
20 9327454 1 CAPACITOR .. C3 - 10 MFD. - 50 Volts D.C.
21 8481622 4 CAPACITOR .. C4,C5,C6,C7 - 100 MFD. - 25 Volts D.C
22 9336213 6 CAPACITOR .. C8.C9.C1 1 thru C14 -.1 MFD. - 100 Volts D.C.
23 9331809 1 CAPACITOR ..CIO - 20 MFD.
24 8373329 6 DIODE .. Silicon - Dl thru D6
25 9528235 2 AMPLIFIER .. Quad operational - OP1.OP2
26 9331222 2 COMPARATOR .. Quad. - CP1 ,CP2
27 9326442 2 COUNTER .. Binary - Up 1 dwn - UD1 ,UD2
28 9326447 1 GATE .. Nor - Quad. - 2 - Input - NOR1
29 9326445 2 GATE .. Nand - Quad. - 2 - I/P - NAND2.NAND3
30 9326444 1 GATE .. Nand - Dual - 4 - I/P - NAND1
31 9327057 1 GATE .. Dual S.P.S.T. analog - ANSI
32 9327058 1 MULTIPLEX .. 8 channel - MPX1
33 9326441 4 FLIP-FLOP .. Dual - J-K - FF1,2,3,4
34 9528289 1 CODER .. Decimal - BCD - DEC1
35 9339436 8 SOCKET .. 16 pin - DEC1 ,PF1 - 4, MPX1 ,UD1 ,UD2
36 9339435 9 SOCKET .. 14 pin - ANS1,CP1,CP2,NAND1,NAND2,NAND3,NOR1,OP1 ,OP2
37 9331950 1 RESISTOR .. Rl 78.7K Ohms- 1/8 Watt
38 9329575 3 RESISTOR .. R2,R8,R29 80.6K Ohms- 1/8 Watt
39 9315908 7 RESISTOR .. R3,R9,R11,R12,R23,R25,R30 20K Ohms- 1/8 Watt
40 9325129 1 RESISTOR .. R4 40.2K Ohms- 1/8 Watt
41 9315896 1 RESISTOR .. R5 15K Ohms- 1/8 Watt
42 9325096 1 RESISTOR .. R6 6.65K Ohms- 1/8 Watt
43 9320326 1 RESISTOR .. R7 2K Ohms- 1/8 Watt
44 9325146 1 RESISTOR .. RIO 49 .9K Ohms- 1/8 Watt
45 9315906 8 RESISTOR .. R13 - 15,R19,R20,R22,R31,R32 10K Ohms- 1/8 Watt
46 9325119 1 RESISTOR .. R16 4.75K Ohms- 1/8 Watt
47 9322071 1 RESISTOR .. R17 1M Ohms- 1/4 Watt
48 8421125 1 RESISTOR ..Rl 8 100 Ohms- 5 Watt
49 8398881 1 RESISTOR .. R21 820 Ohms- 2 Watt
50 9325149 1 RESISTOR .. R24 150K Ohms- 1/8 Watt
51 9315992 1 RESISTOR .. R26 301K Ohms- 1/8 Watt
52 9325106 1 RESISTOR .. R27 80.4K Ohms- 1/8 Watt
53 9316834 1 RESISTOR .. R28 22 IK Ohms- 1/8 Watt
*54 9325782 25 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
*55 9528233 35 TERMINAL .. Miniature
56 9323687 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
57 9323688 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
58 9323392 1 WASHER ..Flat -No. 10
59 9518538 2 WASHER .. Special
60 8475530 1 WASHER ..5/16 -Int. lock
61 8475523 1 NUT .. Adapter

OCTOBER, 1981 A4005


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4005


CIRCUIT MODULE ASSEMBLIES

30 29 39
36, .36.

13

44 46 4! 24 47 39 38 53 36 23 50 45

Ref. No. 1
PLATE A4005-1

A4005 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4006


CIRCUIT MODULE ASSEMBLIES
DE100.DE101 JDE102 J3E103,DE104,DE105 Dynamic Brake Extended Range
PLATE A4006-1
Ref. Part Number
No Number Required Description Ref. No. 3
A B <J D E b
* 1 9328172 1 MODULE ASY. .. DEI 00 - Dyn. brk. ext'd. range 9328174
* 1 9330949 1 . . . . MODULE ASY. .. DE101 - Dyn. brk. ext'd. range 9338827
* 1 9510162 _ . 1 . . . MODULE ASY. .. DEI 02 - Dyn. brk. ext'd. range 9510163
* 1 9516043 . . . 1 . . MODULE ASY. .. DE103 - Dyn. brk. ext'd. range 9517940
1 9516052 . . . . 1 . MODULE ASY. .. DE104 - Dyn. brk. ext'd. range 9517941
* 1 9533805 - - - - - 1 MODULE ASY. .. DE105 - Dyn. brk. ext'd. range 9533909

2 9321664 1 1 1 1 1 1 PLATE .. Face - Red polycarbonate


3 .... 1 1 1 1 1 1 PLATE .. Name - Module - See chart above
4 9322443 1 1 1 1 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
5 9322442 1 1 1 1 1 1 KNOB .. Jack screw
6 9438798 1 1 1 1 1 1 SCREW .. Set - No. 10-32 x .22 hex. socket head
7 9518539 2 2 2 2 2 2 KEEPER ..Half -Brass
8 9518537 1 1 1 1 1 1 FASTENER .. Keeper
9 9331257 4 4 4 4 4 4 PAD .. Rubber - .42 x .42 x .62 in.
10 9324152 38 38 30 30 30 30 PIN .. Male terminal - .063 in. terminal dia. x 1 in.long - Gold plated
11 9321592 1 1 1 1 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 1 1 1 1 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 1 1 1 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 1 1 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9520723 3 3 3 3 3 3 DIODE ASY. .. Green - LED1 - LED3
16 9326987 6 6 6 6 6 6 HOUSING .. LED - Half - Black noryl
17 9318863 1 1 - - - - SWITCH .. Toggle - TSI - Single pole - 2 position
18 9332144 - - 1 1 1 1 SWITCH .. Toggle - TSI - Momentary - 2 pole - 3 position
19 8373329 42 42 68 68 68 68 DIODE .. Silicon - Dl - D69
20 9315908 18 18 14 17 15 13 RESISTOR .. 20K Ohms - 1/8 Watt
21 9517942 . . 1 . - . RESISTOR .. 75K Ohms - 1/8 Watt
22 9325146 10 11 13 13 13 14 RESISTOR .. 49 .9K Ohms - 1/8 Watt
23 9331947 . 1 . - - - RESISTOR .. 12.1K Ohms - 1/8 Watt
24 9315906 12 8 4 9 4 4 RESISTOR .. 10K Ohms - 1/8 Watt
25 9330631 1 - . 1 - - RESISTOR .. 17.4K Ohms - 1/8 Watt
26 9331954 - 1 2 - - 2 RESISTOR .. 22. IK Ohms - 1/8 Watt
27 9330633 2 - - 2 - - RESISTOR .. 10.2K Ohms - 1/8 Watt
28 9329591 - - - - 1 - RESISTOR .. 15.8K Ohms - 1/8 Watt
29 9329580 - - 1 - 1 1 RESISTOR .. 30.9K Ohms - 1/8 Watt
30 9315901 11 11 8 8 7 8 RESISTOR .. 100K Ohms - 1/8 Watt
31 9325132 - - 1 - - 1 RESISTOR .. 63 .4K Ohms - 1/8 Watt
32 9325092 - - - - 1 - RESISTOR .. 50K Ohms - 1/8 Watt
33 9325118 - - 1 - - 1 RESISTOR .. 43.2K Ohms - 1/8 Watt
34 9325111 - - - - 1 - RESISTOR .. 53.6K Ohms - 1/8 Watt
35 9315898 - - 2 - - 1 RESISTOR .. 50.2K Ohms - 1/8 Watt
36 9330628 1 - - 1 - - RESISTOR .. 8.66K Ohms - 1/8 Watt
37 9329573 - - - - 1 1 RESISTOR .. 47 .5K Ohms - 1/8 Watt
38 9325149 6 6 6 7 7 1 RESISTOR .. 150K Ohms - 1/8 Watt
39 9325110 - 1 - - - - RESISTOR .. 11. 5K Ohms - 1/8 Watt
40 9329582 - 1 - - - - RESISTOR .. 23 .2K Ohms - 1/8 Watt
41 9511756 - - 1 - 1 1 RESISTOR .. 6.34K Ohms - 1/8 Watt
42 9315897 - 1 - - - - RESISTOR .. 35K Ohms - 1/8 Watt
43 9329584 - - 1 - 1 - RESISTOR .. 10.7K Ohms - 1/8 Watt
44 9517947 - - - - 1 - RESISTOR .. 14K Ohms - 1/8 Watt
45 9325107 1 - - 1 - 1 RESISTOR .. 10.5K Ohms - 1/8 Watt
46 9329590 - 1 - - - - RESISTOR .. 57.6K Ohms - 1/8 Watt
47 9329585 - 1 - - - - RESISTOR .. 4.22K Ohms - 1/8 Watt
48 9331806 - - - - 1 - RESISTOR .. 118K Ohms - 1/8 Watt
49 9330630 1 - - 1 - - RESISTOR .. 52.3K Ohms - 1/8 Watt
50 9329572 - 1 - - - - RESISTOR .. 107K Ohms - 1/8 Watt
51 9331802 - - - - 1 - RESISTOR .. 12.7K Ohms - 1/8 Watt

OCTOBER, 1981 A4006


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4006


CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description
.... A B b b
C D MODULE ASY. .. DE100 - DE105 dynamic brake extended range
52 9318679 - - -
1 - 1 RESISTOR .. 44 .2K Ohms - 1/8 Watt
53 9329583 - - - - 1
- RESISTOR .. 105K Ohms - 1/8 Watt
54 9315900 - - - -
1 - RESISTOR .. 65 .2K Ohms - 1/8 Watt
55 9331976 - - 1 -
1 - RESISTOR .. 4.53K Ohms - 1/8 Watt
56 9325131 . - - 1
- - RESISTOR .. 1 IK Ohms - 1/8 Watt
57 9330632 1 - - - -
1 RESISTOR .. 51. IK Ohms - 1/8 Watt
58 9325148 - 1 - - -
- RESISTOR .. 18.2K Ohms - 1/8 Watt
59 9318678 - - - -
1 - RESISTOR .. 32.3K Ohms - 1/8 Watt
60 9325187 - - - -
1 - RESISTOR .. 8K Ohms - 1/8 Watt
61 9312678 - - - 1
- - RESISTOR .. 38.3K Ohms - 1/8 Watt
62 9331797 - 1 - -
- - RESISTOR .. 1 1.8K Ohms - 1/8 Watt
63 9329573 - - - -
1 - RESISTOR .. 47.5K Ohms - 1/8 Watt
64 9339913 - - - -
1 - RESISTOR .. 2.1K Ohms - 1/8 Watt
65 9325145 - - - 1
- - RESISTOR .. 7.68K Ohms - 1/8 Watt
66 9333484 - - - -
2 - RESISTOR .. 5.11K Ohms - 1/8 Watt
*67 9330629 1 - - -
1 - RESISTOR .. 68.1K Ohms - 1/8 Watt
68 9336553 - - - 1
- - RESISTOR .. 9.3 IK Ohms - 1/8 Watt
69 9330634 1 - - - -
1 RESISTOR .. 1.02K Ohms - 1/8 Watt
70 9325108 - 1 - - -
- RESISTOR .. 64.9K Ohms - 1/8 Watt
71 9331974 - - - -
1 - RESISTOR .. 61.9K Ohms - 1/8 Watt
72 9520379 - - - -
1 - RESISTOR .. 34K Ohms - 1/8 Watt
73 9331942 - - - -
1 - RESISTOR .. 7.5K Ohms - 1/8 Watt
74 9325099 - - - 1
- - RESISTOR .. 6.04K Ohms - 1/8 Watt
75 9325154 - 1 - -
- - RESISTOR .. 9.76K Ohms - 1/8 Watt
76 8340458 - • 3 3
3 3 RESISTOR .. IK Ohms - 1/2 Watt
77 9325157 1 1 - -
- - RESISTOR .. 665 - 1/8 Watt
78 9316834 1 1 - -
- - RESISTOR .. 221K Ohms - 1/8 Watt
79 9509225 - - 1 1
1 1 RESISTOR .. 332K Ohms - 1/8 Watt
80 9331978 - - 3 3
3 3 RESISTOR .. 90.9 - 1/8 Watt
81 9516005 - - 1 1
1 1 RESISTOR .. 243K Ohms - 1/8 Watt
82 9336552 - • 1 1
1 1 RESISTOR .. 121K Ohms - 1/8 Watt
83 9325109 - - 1 1
1 1 RESISTOR .. 499K Ohms - 1/8 Watt
84 9314045 3 3 - -
- - RESISTOR .. IK Ohm - 1/4 Watt
85 9331807 - - 12 12 12 13 RESISTOR .. 30.1K Ohms - 1/8 Watt
86 9517943 . - 1 1 1 1 RESISTOR .. 374K Ohms - 1/8 Watt
87 9517944 - - 1 1 1 1 RESISTOR .. 165K Ohms - 1/8 Watt
88 8455997 1 1 - - - - RESISTOR .. 2K Ohms - 1/2 Watt
1 - - - -
89
90
9320325
9315998 !- 1 1 1 1
- - 1 1 1 1
RESISTOR .. 12.4K Ohms - 1/8 Watt
RESISTOR .. 301K Ohms - 1/8 Watt
91 9333436 RESISTOR .. 191 - 1/8 Watt
92 9336213 3 2 9 9 9 9 CAPACITOR .. C1-C3 ,5,7,9,10,11, 13,15,25 - .1 MFD. - 100 V. D.C.
93 9327454 1 2 3 3 3 3 CAPACITOR .. C2 - C19 MFD. - 50 Volts D.C.
94 9311616 6 6 7 7 7 7 CAPACITOR .. C4,C6,C8,C9,C12,C14,C16,C20 - 5 MFD. - 50 Volts
D.C.
95 9508004 1 1 3 3 3 3 CAPACITOR .. C1,C10,C11,C17,C22 - 1 MFD - 50 Volts D.C.
96 9508005 - . 1 1 1 1 CAPACITOR .. C21 - .22MFD. - 50 Volts D.C.
97 9334180 - - 1 1 1 1 CAPACITOR .. C23 - 2 MFD. - 50 Volts D.C.
98 8435871 - . 1 1 1 1 CAPACITOR .. C26 - 75 MFD. - 50 Volts D.C.
99 8494696 20 20 20 20 20 20 AMPLIFIER .. Dual operational - OP1 - OP20
100 9339435 20 20 21 21 21 21 SOCKET .. 14 pin
*101 9331222 - - 1 1 1 1 COMPARATOR .. Quad voltage - CP1
102 9325015 3 3 - . - . TRANSISTOR .. Ql - Q3
•103 9325782 40 40 34 34 34 34 JUMPER .. Cable - No. 28 AWG. - 3 in. long - Made from 84086491
(Sold per foot)
104 9325783 376 376 . . . . CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
105 8494597 18 18 8 8 8 8 CONNECTOR .. Cable - Circuit board - .050 ID. x .070 O.D.
106 9330413 3 3 . . . . PAD .. Lead conversion - .200 dia. x .100 in. thick
107 9323687 5 5 5 5 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
108 9323688 7 7 7 1 7 7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
109 9518538 2 2 2 2 2 2 WASHER .. Nylon - .200 x .437 dia. x .020 in. thick
110 9323392 1 1 1 1 1 1 WASHER .. Plain - No. 10
111 8475530 1 1 1 1 1 1 WASHER ..Lock -5/1 6
112 8475523 1 1 1 1 1 1 NUT .. Adapter - 1/4 - 40 hex.

A4006 OCTOBER, 1981


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4006


CIRCUIT MODULE ASSEMBLIES

12 11 99937919832220 95 87 22 99 94 19 30348086 96 9

10710820223823954422323437221052030100202238 9294 100 2 2 2 0 3 8 9 2 94

) (a OOP o CM f o o o o o o j (o P P o P pj C3

Ref.No. l.Col.E
PLATE A4006-1

OCTOBER, 1981 A4006


E L E C T R O - M O T I V E O I V O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4007


CIRCUIT MODULE ASSEMBLIES
DG101 ,DG103,DG104,DG105,DG106 - Dynamic Brake Grid Protection

PLATE A4007-1 and 2


Ref. Part Number
No. Number Required Description Ref. No. 3
A B C D E
1 9330950 1 _ _ . . MODULE ASY. .. DG 101 9336912
1 9511713 . 1 . . . MODULE ASY. .. DG103 9516011
* 1 9528258 . . 1 - - MODULE ASY. ..DG 104 9528259
* 1 9528260 . . . 1 . MODULE ASY. .. DG105 9528261
* 1 9528264 - - - - 1 MODULE ASY. .. DG106 9528265
2 9321665 1 1 1 1 1 PLATE .. Face - Red carbonate
3 - - - - 1 1 1 1 1 PLATE .. Name - DG - See chart above
4 9332143 1 1 1 1 1 SWITCH .. Toggle - Momentary center - 2 pole - 3 pos.
5 8475523 1 1 1 1 1 NUT .. Switch adapter - 1/4 - 40 hex.
6 9322443 1 1 1 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
7 9322442 1 1 1 1 1 KNOB .. Jack screw
8 9438798 1 1 1 1 1 SCREW .. Set - No. 10-32 x .22 hex. socket head
9 9518539 2 2 2 2 2 KEEPER.. Half -Brass
10 9518537 1 1 1 1 1 FASTENER .. Keeper
11 9331257 6 6 6 6 6 PAD .. Rubber - .42 x .42 x .68 in.
12 9324152 22 30 30 30 30 PIN .. Male terminal - .063 terminal dia. x 1 in. long • Gold plated
13 9321592 1 1 1 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
14 9321663 1 1 1 1 1 FRAME .. Pin retainer - Red polycarbonate
*15 9320966 1 1 1 1 1 FRAME .. Support r Circuit board - Red polycarbonate
16 9322964 1 1 1 1 1 BRACKET .. Angle - .46 x .64 x .68
17 8494696 2 8 8 8 8 AMPLIFIER .. Dual operational - OP1 thru OPS
18 9339435 2 8 8 8 8 SOCKET .. 14 pin - OP1 thru OPS
19 8454697 3 7 7 7 7 CAPACITOR .. C1,C2,C4,C5,C6,C7 - 75 Volts D.C.
20 8480361 1 2 2 2 2 CAPACITOR .. C3,C8,C14 - 100 MFD. - 50 Volts D.C.
21 8481622 2 2 2 2 2 CAPACITOR .. C7,C10,C1 1 - 100 MFD. - 25 Volts D.C.
22 9311616 2 - - - - CAPACITOR .. C5,C6 - 5 MFD. - 50 Volts D.C.
*23 9336213 6 18 18 18 18 CAPACITOR .. C9 thru C13.C6 thru C31 - .1MFD. - 100 Volts D.C.
24 9334180 . 1 1 1 1 CAPACITOR .. C13 - 2 MFD. - 50 Volts D.C.
25 9332063 . 1 1 1 1 CAPACITOR .. CIS - 30 MFD. - 50 Volts D.C.
26 9502072 1 . . - - COMPARATOR .. Magsense - Single transformer - M51
27 9517974 - 1 1 1 1 COMPARATOR .. Magsense - Double transformer
28 8373329 17 42 42 42 42 DIODE .. Silicon - Dl thru D17
29 8421139 1 1 1 1 1 DIODE .. Zener - Zl ,Z2
30 9326986 1 1 1 1 1 DIODE .. Light emitting - Red
31 9326987 2 2 2 2 2 HOUSING .. Diode - Half - Black noryl
32 8454717 - 1 1 1 1 DIODE .. Zener - Silicon
33 8437634 4 _ _ _ . RESISTOR 10K Ohms- 5 Watt
34 8410554 4 . . . . RESISTOR 5K Ohms- 10 Watt
35 9314045 1 . . - . RESISTOR IK Ohms- 1/4 Watt
36 8421192 1 - - - - RESISTOR 158K Ohms- 1/2 Watt
37 9333255 1 1 1 1 1 RESISTOR 37.4K Ohms- 1/4 Watt
38 8488959 1 1 1 1 1 RESISTOR 54.9K Ohms - 1/2 Watt
39 9314027 6 10 10 10 10 RESISTOR 20K Ohms - 1/4 Watt
40 9314021 1 1 1 1 1 RESISTOR 90.9K Ohms - 1/4 Watt
41 9314029 1 - - - - RESISTOR 49 .9K Ohms- 1/4 Watt
42 9333254 1 - - - - RESISTOR 3K Ohms- 12.5 Watt
43 9333253 1 - - - - RESISTOR 3232 Ohms - 12.5 Watt
44 9332644 1 - - - - RESISTOR 7.32K Ohms- 1/2 Watt
43 9315826 1 - - - - RESISTOR 5. UK Ohms- 1/4 Watt
44 9314041 1 - - - - RESISTOR 10K Ohms- 1/4 Watt
45 9315824 1 5 5 5 5 RESISTOR 150K Ohms- 1/4 Watt
46 8413611 1 - - - - RESISTOR IK Ohms- 5 Watt
47 8340458 . 3 3 3 3 RESISTOR IK Ohms- 1/2 Watt
48 9331945 - 1 1 1 1 RESISTOR 158K Ohms - 1/8 Watt

OCTOBER, 1981 A4007


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4007


CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description
.... A B c D E MODULE ASY. .. DG101.DG103 - DG106
49 9311600 . 2 2 2 2 RESISTOR 10K Ohms- 1/4 Watt
50 9332641 . 1 1 1 1 RESISTOR 3.74K Ohms - 1/2 Watt
51 9311590 . 2 2 2 2 RESISTOR 15K Ohms- 1/4 Watt
52 9335849 . 1 1 1 1 RESISTOR 4.02K Ohms - 1/2 Watt
53 9325146 . 6 6 6 6 RESISTOR 49 .9K Ohms- 1/8 Watt
54 9323133 . 1 1 1 1 RESISTOR 249K Ohms- 1/8 Watt
55 9331961 . 1 1 1 1 RESISTOR 69 .8K Ohms- 1/8 Watt
56 9333484 . 1 1 1 1 RESISTOR 5. UK Ohms- 1/8 Watt
57 8305778 . 1 1 1 1 RESISTOR 47K Ohms - 2 Watt
58 9315901 . 2 2 2 2 RESISTOR 100K Ohms - 1/8 Watt
59 9322071 . 1 1 1 1 RESISTOR 1M Ohms- 1/4 Watt
60 9314026 . 2 2 2 2 RESISTOR 30.1K Ohms- 1/4 Watt
61 8414666 . 2 2 3 3 RESISTOR 6K Ohms - 5 Watt
62 8421129 . . 1 1 1 RESISTOR 8.4K Ohms - 5 Watt
63 8421167 . 1 1 1 1 RESISTOR 17.1K Ohms- 5 Watt
64 9318264 . 3 3 3 3 RESISTOR 14K Ohms- 5 Watt
65 9329574 . 1 1 1 1 RESISTOR 383K Ohms- 1/8 Watt
66 9335535 . 1 1 1 1 RESISTOR 2M Ohms- 1/4 Watt
67 9314024 - 1 1 1 1 RESISTOR 49 .9K Ohms- 1/4 Watt
68 9318268 . 1 1 1 1 RESISTOR 6 Ohms- 5 Watt
69 8421126 . . 1 . . RESISTOR 2.4K Ohms - 5 Watt
70 9335843 . 1 - 1 1 RESISTOR 12.7K Ohms- 5 Watt
71 9315908 . 1 1 1 1 RESISTOR 20K Ohms - 1/8 Watt
72 8455997 1 - - - - RESISTOR 2K Ohms - 1/2 Watt
73 9315901 1 - - - - RESISTOR 100K Ohms- 1/8 Watt
74 9315896 1 - - - - RESISTOR 1 5K Ohms - 1/8 Watt
75 8421129 . 1 . . . RESISTOR 8.4K Ohms- 5 Watt
76 8460394 1 - - - RESISTOR 9K Ohms- 5 Watt
77 9325782 27 34 35 34 34 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649
(Sold per foot)
78 9528233 32 44 44 44 44 TERMINAL .. Miniature
79 9504993 12 20 20 20 20 TERMINAL .. 1/16 - .076 I.D. x .735 in. long
80 8468190 1 1 1 1 1 POTENTIOMETER .. RH1 200K Ohms - .75 Watt
81 9311701 1 1 1 1 1 POTENTIOMETER .. RH2 20K Ohms - 1 Watt
82 8494721 - 2 2 2 2 POTENTIOMETER ..R1.RH6 5000 Ohms - 1 Watt
83 8378759 1 1 1 1 1 TRANSISTOR .. Ql
84 8421174 1 2 2 2 2 TRANSISTOR .. Q2,Q3
85 8463172 2 3 3 3 3 PAD .. Lead conversion - .40 dia. x .30 in. thick
86 9323688 7 7 7 7
7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
87 9323687 5 5 5 5
5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
88 9433396 9 10 10 10 10 SCREW .. No. 4-40 x 3/8 hex. washer head - Slotted
89 8475530 1 1 1 1 1 WASHER ..Lock -5/16
90 9433505 9 10 10 10 10 WASHER .. Plain - No. 4
91 118937 9 10 10 10 10 WASHER .. No. 4 - Lock
92 9518538 2 2 2 2 2 WASHER .. Special - Nylon - 200 ID. x .437 O.D. x .020 in. thick
93 9323392 1 1 1 1 1 WASHER ..Plain -No. 10

A4007 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4007


CIRCUIT MODULE ASSEMBLIES

17 5338 8280'235417 1 6 2 3 2 0 27822319284731198448 711 39 57

17 9
2 8 5 3 2 8 6 5 4 7 5 3 2 3 5527 18 67 59 39 23 7145206018 282'4 23 73 23 25 28 18 3

—• CM CO -W U> <t>

III
• Oi . tf>

Ref.No. l.CoLA
PLATE A4007-1

OCTOBER, 1981 A4007


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4007


CIRCUIT MODULE ASSEMBLIES
28

L
21 19 V39

Ref.No. l,Col. B
PLATE A4007-2

A4007 OCTOBER, 1981


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4008


CIRCUIT MODULE ASSEMBLIES
DP100,DP101 ,DP102,DP103 and DP104 Dynamic Brake Protection
PLATE A4008-1
Ref. Part Number
No. Number Required Description Ret. No. 3
A
f\ C D E
1 9329034 1 MODULE ASY. .. DPI 00 - Dynamic brake protection 9329036
1 9330952 1 _ _
_ MODULE ASY. .. DP101 - Dynamic brake protection 9336290
1 9330953 _ 1 _ . MODULE ASY. .. DPI 02 - Dynamic brake protection 9338823
1 9532056 _ . 1 . MODULE ASY. .. DP103 - Dynamic brake protection 9532057
1 9532617 - - - - 1 MODULE ASY. .. DP104- Dynamic brake protection 9532618

2 9321664 1 1
1 1 1 PLATE .. Face - DP - Standard
3 .... 1 1
1 1 1 PLATE .. Name - Module - See chart above
4 9322443 1 1 1 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-l/4in. long shaft
5 9322442 1 1 1 1 1 KNOB .. Jack screw
6 9438798 i 1 1 1 1 SCREW .. Set - No. 10-32 x 22 hex. socket head
7 9518539 2 2 2 2 2 KEEPER ..Half -Brass
8 9518537 1 1 •1 1 1 FASTENER .. Keeper
9 9331257 4 4 4 4 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 34 34 38 36 36 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long -Gold plated
11 9321592 1 1 1 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 1 1 1 1 FRAME .. Pin retainer - Red polycarbonate
13 9320966 1 1 1 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 1 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9332143 1 1 1 1 1 SWITCH „ Toggle - Momentary - D.P.D.T. - Center off
16 8481622 2 2 2 2 2 CAPACITOR .. C1,C2 - 100 MFD. - 25 Volts D.C.
17 8480361 3 3 3 3 3 CAPACITOR .. C3,C4,C5 - 100 MFD. - 50 Volts D.C.
18 9311616 3 3 3 3 3 CAPACITOR .. C6,C25,C26,C30,C31 - 5 MFD. - 50 Volts D.C.
19 9311617 1 1 1 1 1 CAPACITOR,.. C7 - .1 MFD. - 100 Volts D.C.
*20 9336213 18 18 22 22 22 CAPACITOR .. C8,C9,C11-29,C32,C33 - .1 MFD. - 100 Volts D.C.
21 9083546 1 1 1 1 1 CAPACITOR .. CIO - 1 MFD. - 100 Volts' D.C.
22 8373329 32 32 36 33 33 DIODE .. Silicon - Dl thru D36
23 8494696 7 7 9 9 9 AMPLIFIER .. Dual operational - OP1 - 9
24 9339435 7 7 9 9 9 SOCKET .. 14 pin
25 9326469 1 1 1 1 1 AMPLIFIER .. Isolation - ISA1
*26 9315908 11 11 13 12 12 RESISTOR .. Rl ,2,6,11,19,22,31,33,34,
35 ,41 ,44,5 1 20K Ohms - 1/8 Watt
27 9315896 1 1 1 1 1 RESISTOR .. R3 15K Ohms - 1/8 Watt
28 9329585 1 1 1 1 1 RESISTOR .. R4 22K Ohms - 1/8 Watt
29 9320327 2 2 2 2 2 RESISTOR .. R5,R37 IK Ohms - 1/8 Watt
30 9315901 9 9 10 10 10 RESISTOR .. R7,12,20,21 ,23,24,32,
39,40,45 100K Ohms - 1/8 Watt
31 9320236 2 1 2 1 2 RESISTOR .. R8,R42 2K Ohms - 1/8 Watt
32 9325100 1 1 1 1 1 RESISTOR .. R8,13 3.01K Ohms - 1/8 Watt
33 9325146 4 4 4 4 4 RESISTOR .. R9,10,25,38 9K Ohms - 1/8 Watt
34 9331976 - 1 - 1 - RESISTOR .. R13 4.53K Ohms - 1/8 Watt
35 9325101 1 - - - 1 RESISTOR .. R14.47 19.1K Ohms - 1/8 Watt
35 9325107 - 1 - 1 - RESISTOR .. R14.47 10.5K Ohms - 1/8 Watt
35 9331942 - - 1 - - RESISTOR .. R14 1.91K Ohms - 1/8 Watt
36 9325102 1 - 1 - 1 RESISTOR .. R15 24.9K Ohms - 1/8 Watt
37 9329584 - 2 - 2 - RESISTOR .. R15,R28,R50 10.7K Ohms - 1/8 Watt
38 9325137 1 - - - 1 RESISTOR .. R16 8.06K Ohms - 1/8 Watt
38 9325114 . 1 . 1 . RESISTOR .. R16 4.12K Ohms - 1/8 Watt
38 9338915 - - 1 - - RESISTOR .. R16 5.38K Ohms - 1/8 Watt
39 9322071 1 1 1 1 1 RESISTOR .. R17 1M Ohms - 1/4 Watt
40 9325103 1 1 1 1 1 RESISTOR .. R18 26.7K Ohms - 1/8 Watt
41 9325104 1 - - - 1 RESISTOR .. R26 143K Ohms - 1/8 Watt
41 9336291 - 1 - 1 - RESISTOR .. R26 162K Ohms - 1/8 Watt
41 9338913 - - 1 - - RESISTOR .. R26 1 13K Ohms - 1/8 Watt
*42 9325105 1 1 3 1 1 RESISTOR .. R27,53,55 21.5K Ohms - 1/8 Watt

OCTOBER, 1981 A4008


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4008


CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description
.... A B C D E MODULE ASY. .. Dynamic brake protection
*43 9315906 1 1 4 1 2 RESISTOR .. R28,36,47,50,52,54 10K Ohms - 1/8 Watt
44 9338914 - - 1 - - RESISTOR .. R28 2.1K Ohms - 1/8 Watt
45 9331988 1 1 1 1 1 RESISTOR .. R29 2.7M Ohms - 1/8 Watt
46 9318720 1 1 1 1 1 RESISTOR .. R30 16.9K Ohms - 1/8 Watt
47 9330632 - . 2 - . RESISTOR .. R46,58 51.1K Ohms - 1/8 Watt
48 9331954 - - 1 - - RESISTOR .. R48 22.1K Ohms - 1/8 Watt
49 9329581 - - 1 - . RESISTOR .. R49 16.5K Ohms - 1/8 Watt
49 9333122 - - - 1 . RESISTOR .. R49 178K Ohms - 1/8 Watt
49 9331950 . . - - 1 RESISTOR .. R49 78.7K Ohms - 1/8 Watt
50 9325099 . . 1 - - RESISTOR .. R50 8.04K Ohms - 1/8 Watt
*51 9329591 . . 1 - - RESISTOR .. R56 15. 8K Ohms - 1/8 Watt
*52 9330628 - - 1 - - RESISTOR .. R57 8.86K Ohms - 1/8 Watt
53 9325782 38 38 42 46 46 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649
(Sold per foot)
54 8494597 9 9 9 9 9 CONNECTOR .. Cable - Circuit board - .016 - .022 dia.
55 9332252 16 16 16 16 16 CONNECTOR .. Cable - Circuit board - .034 to .040 dia.
56 9528233 38 38 42 40 40 TERMINAL .. Miniature
57 9438838 2 2 2 2 2 SCREW .. No. 4 - 40 x 3/16 hex. washer head - Slotted
58 9323687 5 5 5 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
59 9323688 7 7 7 7 7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
60 9518538 6 6 6 6 6 WASHER .. Nylon - .200 1.D. x .437 O.D. x .020 in. thick
61 9323392 1 1 1 1 1 WASHER .. Plain - No. 10
62 8475530 1 1 1 1 1 WASHER ..Lock -5/16
63 8475523 1 1 1 1 1 NUT .. Adapter - 1/4 - 40 hex.

A4008 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4008


CIRCUIT MODULE ASSEMBLIES

12 11 30 19 33 26 32 34 2430223940222649

28

18 30 22

1n ja
————— —— -~
foooooo) fooooooj

r
xII
"
— ——— —— — <•* <-j CM es* r-j CM esj csj <N* CSHTJ

CQ o o o o cT) ("o o o o o o') CG o o o o cT)

DsHTi
^ ^

^*

Ref.No. l.Col.D
PLATE A4008-1

OCTOBER, 1981 A4008


E L E C T R O - M O T I V E S I G N G E N E R A l M O T O R S C O R P O R A T I O N

Parts List No. A4009


CIRCUIT MODULE ASSEMBLIES
DR100,DR101 JDR102JDR104J)R105,DR106 Dynamic Brake Regulator
PLATE A4009-1
Ref. Part Number
No Number Required Description Ref. No. 3
A B C D L F
* 11 9S09256
X *J\JS AfJ\J 1 MODULE ASY. .. DR100 - Dynamic brake regulator 9509258
* 1 9509259 1 _ _ _ _ MODULE ASY. .. DR101 - Dynamic brake regulator 9509260
* 1 9330955 . _ 1 . . . MODULE ASY. .. DR102 - Dynamic brake regulator 9338821
1 9532052 1 MODULE ASY. .. DR104 - Dynamic brake regulator 9532053
* 1 9532054 . . . 1 _ MODULE ASY. .. DR105 - Dynamic brake regulator 9532055
* 1 9532621 1 MODULE ASY. .. DR106 - Dynamic brake regulator 9532622
2 9321664 1 1 1 1 1 1 PLATE .. Face - Red polycarbonate
3 1 1 1 1 1 1 PLATE .. Name - See chart above
4 9322443 1 1 1 1 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
5 9322442 1 1 1 1 1 1 KNOB .. Jack screw
6 9438798 1 1 1 1 1 1 SCREW .. Set - No. 10-32 x .22 hex. socket head
7 9518539 2 2 2 2 2 2 KEEPER ..Half brass
8 9518537 1 1 1 1 1 1 FASTENER .. Keeper
9 9331257 4 4 4 4 4 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9321592 1 1 1 1 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
11 9321669 1 1 1 1 1 1 FRAME .. Pin holder - Red polycarbonate
12 9324152 34 34 42 40 40 42 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
*13 9320966 1 1 1 1 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 1 1 1 1 BRACKET .. Angle - .46 x .64 x .68

15 8494696 13 13 16 16 16 16 AMPLIFIER .. Dual operational - OP1 - 16


16 9339435 14 14 18 18 18 18 SOCKET ;. 14 pin - OP1 - 16,CP1
*17 9336213 28 28 - - - - CAPACITOR .. C1,C2,C6 - 29,C32,C33 - .1 MFD. - 100 Volts D.C.
18 9333163 1 1 2 2 2 2 CAPACITOR .. C3,C7 - 100 MFD. - 25 Volts D.C.
19 9320389 1 1 1 1 1 1 CAPACITOR .. C4 - 15 MFD. - 25 Volts D.C.
*20 9508005 - 1 . - - - CAPACITOR .. C5 - .22 MFD. - 50 Volts D.C.
21 9311617 - . 4 3 3 3 CAPACITOR .. C1,C2,C5,C6 - .1 MFD. - 100 Volts D.C.
*22 8481622 2 2 - - - - CAPACITOR .. C34,C35 - 100 MFD. - 25 Volts D.C.
23 9331222 1 1 2 2 2 2 COMPARATOR .. Quad, voltage - CP1 ,CP2
24 8373329 42 42 52 48 48 49 DIODE .. Silicon - Dl - 52
25 9326987 2 2 2 2 2 2 HOUSING .. Diode - Half - Black - Noryl
26 9326986 1 1 1 1 1 1 DIODE ASY. .. Light emitting - Red - LED1
27 8378759 1 1 1 1 1 1 TRANSISTOR .. Ql
28 8463172 1 1 1 1 1 1 PAD .. Lead conversion - .40 dia. x .30 in. thick
29 9315908 14 14 16 17 17 17 RESISTOR .. Rl,4,8,15,22/56,58,63,71,
74-78,83,84,103 20K Ohms- 1/8 Watt
30 9315906 15 13 19 18 17 18 RESISTOR .. R2,23 ,38,39 ,42,45,55,57,
59,61,62,64,68-70,72,73,77,81,97,100 1 OK Ohms- 1/8 Watt
*31 9331797 - 1 . . 2 - RESISTOR .. R2,64 1 1.8K Ohms - 1/8 Watt
32 9325106 2 1 3 3 1 3 RESISTOR .. R3,12,65 60.4K Ohms - 1/8 Watt
*33 9617949 - . . . 1 . RESISTOR ..R3 11 OK Ohms- 1/8 Watt
*34 9520383 - 1 . . - - RESISTOR .. R3 102K Ohms - 1/8 Watt
35 9325146 4 4 5 4 4 4 RESISTOR ..R5,16,18,49,102 49.9KOhms- 1/8 Watt
36 9315901 11 11 15 13 13 13 RESISTOR .. R6,9,19,28,29,50,53,54,
79,82,85,98,101,106,107 lOOKOhms- 1/8 Watt
37 9320325 1 1 1 1 1 1 RESISTOR .. R7 12.4K Ohms - 1/8 Watt
38 9325129 1 1 1 1 1 RESISTOR .. RIO 40.2K Ohms - 1/8 Watt
39 9325133 1 1 1 1 1 RESISTOR .. Rl 1 249K Ohms - 1/8 Watt
40 9333122 1 1 1 1 1 RESISTOR .. R13 178K Ohms - 1/8 Watt
41 9509275 1 1 1 1 1 RESISTOR .. R14 332K Ohms - 1/8 Watt
42 9325142 1 1 1 1 1 RESISTOR .. Rl 7 4.99K Ohms - 1 /8 Watt
43 9325135 1 1 1 1 1 RESISTOR .. R20 22.6K Ohms - 1/8 Watt
44 9331807 4 4 4 4 4 4 RESISTOR .. R21 ,24,27,36 30.1K Ohms - 1/8 Watt
45 9315898 1 1 1 1 1 1 RESISTOR .. R25 50.2K Ohms - 1/8 Watt
46 9325110 2 1 2 1 1 2 RESISTOR .. R26,47 1 1.5K Ohms - 1/8 Watt
*d/7 cmi7Qfi 1 RPSTSTDR R-?n Sfi?lf Ohms. 1 IA. Watt

OCTOBER, 1981 A4009


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4009


CIRCUIT MODULE ASSEMBLIES
Ref. Part Nuimber
No. Number Reqluired Description
.... A B C D E F MODULE ASY. .. DR100,DR101,DR102 - DR106 - Dynamic brake regulator
*48 9509276 . 1 . . . _ RESISTOR .. R30 750K Ohms - 1/4 Watt
*49 9331967 _ _ _ _ _ 1 RESISTOR .. R30 280K Ohms - 1/8 Watt
50 9517944 . _ _ 1 1 _ RESISTOR .. R30 165K Ohms - 1/8 Watt
51 9330633 2 2 3 1 1 1 RESISTOR ..R3 1,32,38,45,66,92 10.2KOhms- 1/8 Watt
*52 9325125 _ 1 _ . _ . RESISTOR ., R31 13.7K Ohms - 1/8 Watt
53 9325100 . _ 1 1 . RESISTOR .. R31 30.1K Ohms - 1/8 Watt
*54 9331962 1 _ 1 _ _ . RESISTOR .. R32 7.5 K Ohms- 1/8 Watt
55 9516049 _ _ _ 1 _ ! - ' RESISTOR .. R32 2.2 IK Ohms- 1/8 Watt
*56 9329586 _ _ _ . _ 1 RESISTOR .. R32 3.74K Ohms - 1/8 Watt
*57 9516049 _ _ . _ 1 . RESISTOR .. R32 3.21KOhms- 1/8 Watt
*58 9529583 1 . . . . 1 RESISTOR .. R33 105K Ohms - 1/8 Watt
59 9329590 . 1 . 1 1 . RESISTOR .. R33 57.6K Ohms - 1/8 Watt
*60 9331964 . . 1 . . . RESISTOR .. R33 66.5K Ohms - 1/8 Watt
61 9329584 1 1 2 1 1 1 RESISTOR .. R34,73 lOJKOhms- 1/8 Watt
62 9331953 . . 1 1 1 . RESISTOR .. R34.40 8.25KOhms- 1/8 Watt
63 9325151 1 1 - 1 . 1 RESISTOR .. R35 1 1 .3K Ohms - 1/8 Watt
64 9325138 . 1 . 1 1 - RESISTOR .. R35 13.3K Ohms - 1/8 Watt
*fiS
\J*S 9335535
.XjJJ^JkJ 1 RESISTOR .. R37 2M Ohms- 1/4 Watt
*66 9322071 1 . _ . . RESISTOR .. R37 1M Ohms- 1/4 Watt
*67 9322121 . . 1 . _ 1 RESISTOR .. R37 499K Ohms - 1/8 Watt
68 9333484 . . . 1 1 1 RESISTOR .. R38 5. UK Ohms- 1/8 Watt
*69 9316829 2 RESISTOR .. R38,39 2.49KOhms- 1/8 Watt
70 9333436 . . . 1 1 . RESISTOR .. R39 191KOhms- 1/8 Watt
*71 9331956 1 RESISTOR .. R39 13K Ohms - 1/8 Watt
72 9325137 1 . _ 1 1 RESISTOR .. R40.68 8.06K Ohms - 1/8 Watt
*73 9325121 - 1 1 - - - RESISTOR .. R40 9.53K Ohms - 1/8 Watt
*74 9325136 1 RESISTOR .. R40 402K Ohms- 1/8 Watt
*7^
/J Q3 7R74.H
sJJO /*rU 1 RESISTOR .. R40 1.78K Ohms- 1/8 Watt
*76 9320326 1 RESISTOR .. R40 2K Ohms - 1/8 Watt
*77 9318678 1 - - - - 1 RESISTOR .. R41 38.3KOhms- 1/8 Watt
78 9330630 - 1 - 1 1 1 RESISTOR .. R41 52.3K Ohms - 1/8 Watt
*79 9331950 - - 1 - - - RESISTOR .. R41 78.7K Ohms - 1/8 Watt
*80 9330630 - 1 - 1 1 1 RESISTOR .. R41 52.3K Ohms - 1/8 Watt
81 9329588 - 1 - 1 1 - RESISTOR .. R42 16.2K Ohms - 1/8 Watt
*82 9325145 1 - - - - 1 RESISTOR .. R43 7.68K Ohms - 1/8 Watt
*83 9325141 13 2 3 2 2 3 RESISTOR .. R44,5 1 ,52 1 IK Ohms - 1/8 Watt
84 9325122 - 1 - 1 1 - RESISTOR .. R44 14.3K Ohms - 1/8 Watt
*85 9325151 1 1 - 1 1 1 RESISTOR .. R45 1 1 .3K Ohms - 1/8 Watt
*86 9325114 1 - - - - 1 RESISTOR .. R46 4.12K Ohms - 1/8 Watt
87 9331973 - 1 - 1 1 - RESISTOR .. R46 4.64K Ohms - 1/8 Watt
*88 9331963 - - 1 - - - RESISTOR .. R46 3.83K Ohms - 1/8 Watt
89 9318720 - 1 2 2 2 1 RESISTOR ..R47.91, 105,108 16.9K Ohms- 1/8 Watt
*90 9331968 - 1 - - - RESISTOR .. R47 35. 7K Ohms - 1/8 Watt
*91 9329587 1 1 - - - 1 RESISTOR .. R48 7.32K Ohms - 1/8 Watt
*92 9318677 - - 1 - - - RESISTOR .. R48 24 .3K Ohms - 1/8 Watt
*93 9315896 - - 1 - - - RESISTOR .. R58 15K Ohms - 1/8 Watt
*94 9316830 1 1 - 1 1 2 RESISTOR .. R60.67 15.4K Ohms- 1/8. Watt
*95 9316831 1 RESISTOR .. R60 28K Ohms- 1/8 Watt
*96 9329572 - - - - 1 - RESISTOR .. R65 107K Ohms- 1/8 Watt
*97 9325105 1 - 1 - - - RESISTOR .. R67 21. 5K Ohms- 1/8 Watt
98 9314045 1 1 1 1 1 1 RESISTOR .. R80 IK Ohms- 1/4 Watt
*99 9325111 1 RESISTOR .. R87 53 .6K Ohms - 1/8 Watt
*100 9318676 - - 2 - . - RESISTOR .. R88, 109 14.7KOhms- 1/8 Watt
*101 9325117 1 RESISTOR .. R89 5.23K Ohms - 1/8 Watt
*102 9330630 1 RESISTOR .. R90 52.3K Ohms- 1/8 Watt
103 9331806 - - - 1 1 - RESISTOR .. R90 1 1 8K Ohms - 1 /8 Watt
*104 9318679 - - 3 - - - RESISTOR .. R90,93,99 44.2K Ohms - 1/8 Watt
*105 9318676 2 RESISTOR .. R91.109 14.7K Ohms - 1/8 Watt
*106 9325107 - - - . 1 1 RESISTOR .. R92 10.5K Ohms - 1/8 Watt
107 9320327 - - 2 1 1 1 RESISTOR ..R94,l 10 IK Ohms- 1/8 Watt
*108 Q3318fV; i PFSTSTm? RCK 11«V nhmo . 1/RWatt

A4009 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4009


CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description
.... A B C D E F MODULE ASY. .. DR100,DR101,DR102 - DR106 - Dynamic brake regulator
*109 9331969 _ . 1 . . _ RESISTOR .. R96 5.62K Ohms- 1/8 Watt
*110 9325152 - - 1 - - - RESISTOR .. R108 23. 7K Ohms - 1/8 Watt
111 9517947 - - - 1 1 - RESISTOR .. Rl 08 14K Ohms- 1/8 Watt
112 9318676 - - - 1 1 - RESISTOR .. Rl 09 14.7K Ohms- 1/8 Watt
113 9325109 - - 1 2 2 1 RESISTOR .. Rl 1 1 ,R37 499K Ohms - 1 /8 Watt
1 14 8494597 4 4 4 4 4 4 CONNECTOR .. .057 x .050 - PI - P4 - Gold
115 9325782 36 36 42 48 48 50 JUMPER .. Cable - No. 20 - AWG. - 3 in. long - Made from 8408649
(Sold per foot)
*116 9528233 36 36 . . - . TERMINAL .. Miniature
117 9323687 5 5 5 5 5 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
118 9323688 7 7 7 7 7 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
119 9518538 2 2 2 2 2 2 WASHER .. .200 1.D. x .487 O.D. x .020 in. thick
120 9323392 1 1 1 1 1 1 WASHER ..Plain -No. 10

OCTOBER, 1981 A4009


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4009


CIRCUIT MODULE ASSEMBLIES

114 29 30 29 24 30 114 24 30 106 83 3 2 3 0 29 Pf5 30 94 51 72 24 36 29


36
29

S
87
37 38 39 32 18 4041 3 6 1 9 2 4 1 1 4 4 4 4 6 3 5 2 9 4 2 2 4 He 4544 24 3536 244363

III

Ref.No. l.Col.D
PLATE A4009-1

A4009 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4010


CIRCUIT MODULE ASSEMBLIES
EL100 and EL101 Excitation Limits
PLATE A4010-1
Ref. Part No.
No. Number Req.
—————————————Description
—— Ref. No. 3
A B
* 1 9329613 1 MODULE ASY. .. EL 100 - Excitation limit 9533848
1 9516007 - 1 MODULE ASY. .. EL101 - Excitation limit 9516008

2 9321664 1 1 PLATE .. Face - Red polycarbonate


3 . --. 1 1 PLATE .. Name - Module - See chart above
4 9326320 1 1 SWITCH .. Toggle - Momentary contact - S JP.D.T.
5 8475523 1 1 NUT .. Switch adapter - 1/4 - 40 hex.
6 9322443 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
7 9322442 1 1 KNOB .. Jack screw
8 9438798 1 1 SCREW .. Set - No. 10-32 x .22 hex. socket head
9 9518539 2 2 KEEPER ..Half -Brass
10 9518537 1 1 FASTENER .. Keeper
11 9331257 4 4 PAD .. Rubber - .42 x .42 x .68 in.
12 9324152 50 42 PIN .. Maleterminal - .063 terminal dia. x 1 in. long - Gold plated
13 9321592 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
14 9321663 1 1 FRAME .. Pin holder • Red polycarbonate
*15 9320966 1 1 FRAME .. Support - Circuit board - Red polycarbonate
16 9322964 1 1 BRACKET .. Angle - .46 x .46 x .68 in.
17 8481622 2 2 CAPACITOR .. C1,C2 - 100 MFD. - 25 Volts D.C.
18 9311616 2 2 CAPACITOR .. C3,C4 - 5 MFD. - 50 Volts D.C.
19 9336213 8 8 CAPACITOR ..C5 - 11,C16 -0.1 MFD. - 100 Volts D.C.
20 9334180 1 1 CAPACITOR .. C12 - 2 MFD. - 50 Volts D.C.
21 9327454 1 1 CAPACITOR .. C13 - 10 MFD. - 50 Volts D.C.
22 9331809 1 1 CAPACITOR .. C14 - 20 MFD. - 25 Volts D.C.
23 9332065 1 1 CAPACITOR .. CIS - 1 MFD. - 25 Volts D.C.
24 8373329 18 16 DIODE .. Silicon - Dl thru D18
25 8378680 1 1 DIODE ..Zener-Zl- 87V.
26 8378759 2 2 TRANSISTOR.. Q1,Q2
27 8463172 2 2 PAD .. Lead conversion - .40 dia. x .30 in. thick
28 8494696 3 3 AMPLIFIER .. Dual operation - OP1 - OPS
29 9331222 1 1 COMPARATOR .. Quad voltage - CP1
30 8483288 1 1 ISOLATOR .. Opto semi-conductor device - Oil
31 9339434 1 1 SOCKET .. 6 pin - Oil
32 9339435 4 4 SOCKET .. 14 pin -CP1,OP1,OP2,OP3
33 9314047 1 1 RESISTOR ..Rl 40 Ohms- 25 Watt
34 9315908 6 5 RESISTOR ..R2,4,18,21,30,31 20KOhms- 1/8 Watt
35 9331807 1 1 RESISTOR .. R3 30. IK Ohms - 1/8 Watt
36 9331806 1 - RESISTOR .. R5 1 18K Ohms - 1/8 Watt
36 9329572 - 1 RESISTOR .. R5 107K Ohms - 1/8 Watt
37 9315901 1 1 RESISTOR .. R6 100K Ohms - 1/8 Watt
38 9331805 2 2 RESISTOR .. R7 JR.26 3 1 6K Ohms - 1/8 Watt
39 9325116 1 - RESISTOR .. R8 3 1.6K Ohms - 1/8 Watt
39 9325113 1 1 RESISTOR .. R8.29 32.4K Ohms - 1/8 Watt
40 9331804 2 1 RESISTOR .. R9.R17 6.81K Ohms - 1/8 Watt
41 9331810 1 1 RESISTOR .. RIO 649 Ohms - 1/2 Watt
42 9331803 1 1 RESISTOR .. Rl 1 200K Ohms - 1/8 Watt
43 9315992 1 1 RESISTOR .. Rl 2 301 K Ohms - 1 /8 Watt
44 8474754 1 1 RESISTOR .. R13 200 Ohms- 40 Watt
45 9080469 1 1 RESISTOR .. R14 SKOhms- 55 Watt
46 9331802 1 1 RESISTOR .. R15 12.7K Ohms - 1/8 Watt
47 9315896 1 1 RESISTOR .. R16 15K Ohms - 1/8 Watt
48 9331796 1 1 RESISTOR .. R19 562K Ohms - 1/8 Watt
49 9331801 1 - RESISTOR .. R20 147K Ohms - 1/8 Watt
49 9331960 - 1 RESISTOR .. R20 90.9K Ohms - 1/8 Watt
50 9325146 1 - RESISTOR .. R22 49 .9K Ohms - 1/8 Watt
51 9331800 1 - RESISTOR .. R23 45.3 Ohms - 1/8 Watt

OCTOBER, 1981 A4010


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4010


CIRCUIT MODULE ASSEMBLIES
Ref. Part No.
No. Number Req. Description
A B
. .... 1 1 MODULE AS Y. ..Excitation limit
52 9325138 1 . RESISTOR .. R24 13.3K Ohms- 1/8 Watt
53 9331798 1 . RESISTOR .. R25 86.6K Ohms- 1/8 Watt
*54 9330629 - 1 RESISTOR .. R26 68.1K Ohms- 1/8 Watt
55 9318723 1 1 RESISTOR .. R27 133K Ohms- 1/8 Watt
56 9329587 1 1 RESISTOR .. R28 7.32K Ohms- 1/8 Watt
57 9325117 1 1 RESISTOR .. R32 5.23K Ohms- 1/8 Watt
58 9325782 57 52 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 -
(Sold per foot)
59 9526233 57 52 TERMINAL .. Miniature
60 437131 2 2 SCREW .. No. 4-40 x 1/2 pan head - Slotted
61 9329687 5 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
62 9329688 7 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
63 437227 4 4 SCREW .. No. 10-24 x 7/8 pan head - Slotted
64 9516538 2 2 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 in. thick
65 118937 2 2 WASHER .. Lock - No. 4
66 9323392 1 1 WASHER ..Plain -No. 10
67 116078 4 4 WASHER ..Plain -No. 10
68 110526 4 4 WASHER.. Lock -No. 10
69 9475530 1 1 WASHER .. Lock - 5/16
70 115895 2 2 NUT ..No. 4- 40 hex.
71 110924 4 4 NUT ..No. 10-24 hex.

A4010 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4010


CIRCUIT MODULE ASSEMBLIES

13

19

14

62 34

III

Ref.No. l.Col.B
PLATE A4010-1

OCTOBER, 1981 A4010


E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4011


CIRCUIT MODULE ASSEMBLIES
EN101 and EN 102 Motor E/N Generator
PLATE A4011-1
Ref. Part No.
No. Number Req. Description Ref. No. 3
A B
1 9330957 1 _ MODULE ASY. .. EN101 - Motor E/N generator 9335989
1 9517988 - 1 MODULE ASY. .. EN102 -Motor E/N generator 9517988
2 9321644 1 1 PLATE .. Face - Red polycarbonate
3 _ _. - 1 1 PLATE .. Name - See chart above
4 9322443 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4in. long shaft
5 9322442 2 2 KNOB .. Jack screw
6 9438798 5 5 SCREW .. Set - No. 10-32 x 22 hex. socket head
7 9518539 3 3 KEEPER ..Half -Brass
8 9518537 4 4 FASTENER .. Keeper
9 9331257 4 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 36 36 . long - Gold plated
PIN .. Male terminal - .063 in. terminal dia. x 1 in
11 9321592 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9332065 1 1 CAPACITOR .. Cl - .1 MFD. - 25 Volts D.C.
16 9331808 1 1 CAPACITOR .. C2 - 5 MFD. - 25 Volts D.C.
17 9327454 1 1 CAPACITOR .. C3 - 10 MFD. - 50 Volts D.C.
*18 9336213 32 32 CAPACITOR .. C4 ,5 ,8,12,15 - 42 - .1 MFD. - 100 Volts D.C.
19 8481622 2 2 CAPACITOR .. C6,7 - 100 MFD. - 25 Volts D.C.
20 9331809 1 1 CAPACITOR .. C9 - 20 MFD. - 25 VoltsD.C.
21 9508004 2 2 CAPACITOR .. C10,ll - 1 MFD. - 50 Volts D.C.
22 9311616 2 2 CAPACITOR .. C13.14 - 5 MFD. - 50 Volts D.C.
23 8373329 11 11 DIODE .. Silicon - D l - 11
24 9327056 2 2 DIODE .. Array - DA1,DA2
25 8398426 1 1 DIODE . .Zener-Zl- 10 V.
26 8378759 1 1 TRANSISTOR .. Ql
27 8463172 1 1 PAD .. Lead conversion - .40 dia. x 30 in. thick
28 8494696 13 13 AMPLIFIER ..Dual operational - OP1 - 13
29 9331222 1 1 COMPARATOR .. Quad voltage - CP1
30 9331220 1 1 CONVERTOR .. Multi-function - MUL1
31 8483288 1 1 ISOLATOR .. Opto- Semi-conductor device - Oil
32 9339434 1 1 SOCKET ..6 pin -Oil
33 9339435 17 17 SOCKET .. 14 pin
34 9325109 3 3 RESISTOR ..R1,R56,R71 499K Ohms- 1/8 Watt
35 9315908 14 13 RESISTOR .. R2,9,10,12,13,14,15,16,20,22,
27,29,37,87 20K Ohms- 1/8 Watt
36 9329572 4 1 RESISTOR .. R3 ,23,50,51,61 107K Ohms- 1/8 Watt
37 9331973 2 - RESISTOR .. R4,R5 4.64K Ohms - 1/8 Watt
38 9325130 - 2 RESISTOR .. R4.R5 3.65K Ohms- 1/8 Watt
39 9331805 1 1 RESISTOR .. R6 316K Ohms- 1/8 Watt
40 9315906 14 15 RESISTOR .. R7 ,8,11,25,28,30,31,35,41,42,
65,68,77,82,83 10K Ohms- 1/8 Watt
41 9329575 1 1 RESISTOR.. Rl 7 80.6K Ohms- 1/8 Watt
42 9316829 1 1 RESISTOR .. R18 2.49K Ohms- 1/8 Watt
43 9331946 1 - RESISTOR .. R19 3.4K Ohms- 1/8 Watt
44 9325137 2 5 RESISTOR .. R19,21 ,22,48 ,59,62,64 8.06K Ohms- 1/8 Watt
45 9325142 2 1 RESISTOR.. R21,R70 4.99K Ohms- 1/8 Watt
46 9329573 - 1 RESISTOR .. R23 47.5K Ohms - 1/8 Watt
47 9325157 1 1 RESISTOR .. R24 665 Ohms - 1/8 Watt
48 9331981 1 1 RESISTOR .. R26 1.5K Ohms- 1/8 Watt
49 9329577 1 1 RESISTOR .. R32 332K Ohms - 1/8 Watt
50 9331960 2 2 RESISTOR ..R33 ,R69 90.9K Ohms- 1/8 Watt
51 9320326 1 1 RESISTOR .. R34 2K Ohms- 1/8 Watt
52 9331803 3 2 RESISTOR ..R36,80,81 200K Ohms- 1/8 Watt

OCTOBER, 1981 A4011


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No. A4011
CIRCUIT MODULE ASSEMBLIES
Ref. Part No.
No. Number Req. Description
- .... A B MODULE ASY. .. Motor E/N generator
53 9315992 1 1 RESISTOR .. R38 301K Ohms- 1/8 Watt
54 9329576 1 1 RESISTOR .. R39 54.9K Ohms- 1/8 Watt
55 9325125 2 1 RESISTOR .. R40,60 13.7K Ohms- 1/8 Watt
56 9324199 1 1 RESISTOR .. R43 499 Ohms - 1/4 Watt
57 9325096 1 1 RESISTOR .. R44 6.65K Ohms- 1/8 Watt
58 9318676 1 . RESISTOR .. R45 14.7K Ohms- 1/8 Watt
58 9331799 1 1 RESISTOR .. R45, R46 17.8K Ohms- 1/8 Watt
59 9325102 . 1 RESISTOR .. R46 24.9K Ohms - 1/8 Watt
60 9329587 1 . RESISTOR .. R47 7.32K Ohms- 1/8 Watt
60 9325110 . 1 RESISTOR .. R47 11. 5K Ohms- 1/8 Watt
61 9329584 . 3 RESISTOR .. R48.49.57 10.7K Ohms- 1/8 Watt
62 9331968 1 - RESISTOR .. R49 35.7K Ohms- 1/8 Watt
63 9331801 1 . RESISTOR .. R50 147K Ohms- 1/8 Watt
64 9329583 . 1 RESISTOR ..R51 105K Ohms - 1/8 Watt
65 9329580 1 1 RESISTOR .. R52.R53 30.9K Ohms- 1/8 Watt
66 9316832 1 2 RESISTOR .. R52 ,R75 39 .2K Ohms - 1/8 Watt
67 9325103 1 . RESISTOR .. R53 26.7K Ohms - 1/8 Watt
68 9331972 1 . RESISTOR .. R54 93.1 K Ohms- 1/8 Watt
69 9329579 1 2 RESISTOR .. R54,R78 26.1K Ohms - 1/8 Watt
70 9325113 1 . RESISTOR .. R55 32 .4K Ohms- 1/8 Watt
71 9325151 1 2 RESISTOR .. R55,R76 11. 3K Ohms- 1/8 Watt
72 9331962 2 1 RESISTOR .. R57,R73 7 5K Ohms - 1/8 Watt
73 9331956 1 - RESISTOR .. R58 13K Ohms- 1/8 Watt
74 9329582 . 2 RESISTOR .. R58.R60 23.2K Ohms- 1/8 Watt
75 9329581 . 1 RESISTOR .. R59 16.5K Ohms- 1/8 Watt
76 9318678 - 1 RESISTOR .. R61 38.3K Ohms- 1/8 Watt
77 9315896 1 - RESISTOR .. R62 15K Ohms- 1/8 Watt
78 9316830 1 1 RESISTOR .. R63 15.4K Ohms- 1/8 Watt
79 9325100 1 - RESISTOR .. R64 3.01K Ohms- 1/8 Watt
80 9325099 1 - RESISTOR .. R65 6.04K Ohms- 1/8 Watt
81 9325146 2 2 RESISTOR .. R66.R85 49 .9K Ohms - 1/8 Watt
82 9315901 2 4 RESISTOR .. R67, 8 1,84,3 100K Ohms - 1/8 Watt
83 9331807 1 1 RESISTOR .. R72 30. IK Ohms - 1/8 Watt
84 9330634 2 2 RESISTOR .. R74.R79 1.02K Ohms- 1/8 Watt
85 9325117 1 1 RESISTOR .. R86 5.23K Ohms- 1/8 Watt
86 9311701 1 1 RHEOSTAT .. RH1 20K Ohms- IWatt
87 9325782 36 36 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
88 9528233 36 36 TERMINAL .. Miniature
89 9323687 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
90 9323688 7 7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
91 9518538 2 2 WASHER .. Nylon - .200 1.D. x .437 OD. x .020 in. thick
92 9323392 1 1 WASHER ..Plain -No. 10

A4011 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4011


CIRCUIT MODULE ASSEMBLIES

12 11 35 40 28 40 44 36 6568 61 356043 288044 36 65 58 731544 55 4261 936 44


17. ' ' 33 75.76 66. \ 62 44. 44 .33

. . . . 28" / I -28"
899019494033505133354057477889 223334 5 2 5 5 33 5 4 4 0 3 3 T6'86 •27

Illl

Ref.No. l.Col.A
PLATE A4011-1

OCTOBER, 1981 A4011


E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4012


CIRCUIT MODULE ASSEMBLIES
FG100 Generator Feedback
PLATE A4012-1

Ref. Part No.


No. Number Req. Description
1 9322516 1 MODULE ASY. .. FG100 - Generator feedback
2 9321644 1 PLATE .. Face - Red polycarbonate
3 9322514 1 PLATE.. Name-FG100
4 9322443 1 SCREW ASY... Jack - No. 10-32 thread -12-1/4 in. long shaft
5 9322442 1 KNOB .. Jack screw
6 9438798 1 SCREW .. Set - No. 10-32 x 22 hex. socket head
7 9518539 2 KEEPER.. Half-Brass
8 9518537 1 FASTENER .. Keeper
9 9331257 2 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 48 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
11 9321592 1 RETAINER .. Pin - Red polycarbonate -10.24 in. long
12 9321663 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 BRACKET .. Angle - .46 x 64 x .68 in.
15 9311617 2 CAPACITOR .. C1,C2 - .1MFD. -100 Volts D.C.
16 9327454 1 CAPACITOR .. C3 -10 MFD. - 50 Volts D.C.
17 9332065 1 CAPACITOR .. C4 -1 MFD. - 25 Volts D.C.
18 8373329 13 DIODE .. Silicon - Dl thru D13
19 9311847 3 DIODE .. Zener - Zl thru Z3 -10 W.
20 8462053 3 HEAT SINK.. Nut - 9/16 dia. - No. 10 - 32 threaded
21 8494696 3 AMPLIFIER .. Dual operational - OP1 - OPS
22 9339435 3 SOCKET .. 14 pin - OP1 ,OP2,OP3
23 9326469 2 AMPLIFIER .. Isolation - ISA1,ISA2
i 24 9331991 I RESISTOR .. Rl 16.5 Ohms - 12.5 Watt
i 24 9331992 1 RESISTOR .. Rl 16.5 Ohms - 15 Watt
25 9315908 8 RESISTOR ..R2,3,7,8,10,11,18,19 20KOhms- 1/8 Watt
26 9315906 3 RESISTOR ..R4,9,l2 lOKOhms- 1/8 Watt
27 9320327 1 RESISTOR ..R5 IK Ohms- 1/8 Watt
28 9325125 2 RESISTOR .. R6.R14 13.7K Ohms - 1/8 Watt
29 9315901 4 RESISTOR ..R13,15,16,17 lOOKOhms- 1/8 Watt
30 9325782 51 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
31 9332252 32 CONNECTOR .. Cable - Circuit board - .034 dia. to .040 dia. pin size
32 9504993 2 TERMINAL .. 1/16 - .076 I.D. x .735 in. long
33 9438838 4 SCREW .. No. 4 - 40 x 3/16 hex. washer head - Slotted
34 9323687 5 SCREW .. No. 7 -19 x 5/8 pan head - Cross recess
35 9323688 7 SCREW .. No. 7 -19 x 1-1/4 pan head - Cross recess
36 9518538 10 WASHER .. Nylon - .2001.D. x .437 O.D. x .020 in. thick
37 9323392 1 WASHER ..Plain-No. 10

OCTOBER, 1981 A4012


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4012


CIRCUIT MODULE ASSEMBLIES

18

17

f o o o o o o j T o o o o o o j ___ Co o o o o o j To o o o o oj To o o o o o J

Ref. No. 1
PLATE A4012-1

A4012 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4013


CIRCUIT MODULE ASSEMBLIES
FM100 and FM103 Motor Feedback
PLATE A4013-1
Ref. Part No.
No. Number Req. Description Ref. No. 3
A B
* 1 9330876 1 . MODULE ASY. .. FM100 -Motor feedback 9330878
1 9528270 - 1 MODULE ASY. .. FM103 - Motor feedback 9528290
2 9321664 1 1 PLATE .. Face - Red polycarbonate
3 .... 1 1 PLATE .. Name - Module - See chart above
4 9322443 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
5 9322442 1 1 KNOB .. Jack screw
6 9438798 1 1 SCREW .. Set - No. 10-32 x 22 hex. socket head
7 9518539 2 2 KEEPER .. Half - Brass
8 9518537 1 1 FASTENER .. Keeper
9 9331257 4 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 48 56 PIN .. Male terminal - .060 in. terminal dia. x 1 in. long - Gold plated
11 9321592 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9332143 1 1 SWITCH .. Toggle - Momentary - D JP.D.T. - Center off
*16 9336213 25 33 CAPACITOR .. Cl ,2,9 - 38, 42 - .1 MFD. - 100 Volts D.C.
17 9083546 4 6 CAPACITOR .. C3 - 8 - 1 MFD. - 100 Volts D.C.
18 9327454 1 1 CAPACITOR .. C39 - 10 MFD. - 50 Volts D.C.
19 8481622 3 3 CAPACITOR .. C40,43,44 - 100 MFD. - 25 Volts D.C.
20 9311616 1 1 CAPACITOR .. C41 - 5 MFD. - 50 Volts D.C.
21 8373329 28 36 DIODE .. Silicon - Dl - D36
22 8378759 1 1 TRANSISTOR .. Ql
23 8463172 1 1 PAD .. Lead conversion - .40 dia. x .30 in. thick
24 9327056 2 2 DIODE .. Array - DA1.DA2
25 9528235 9 12 AMPLIFIER .. Quad. - FA1 thru FA12
26 8483288 1 1 ISOLATOR .. Opto - Semi-conductor device - Oil
27 9528233 4 6 SUPRESSOR .. Voltage - Bipolar - TZ1 thru TZ6
28 9339434 1 1 SOCKET .. 6 pin - Oil
29 9339435 11 14 SOCKET .. 14 pin - DA1 ,DA2,FA1 thru FA12
30 9331993 8 12 RESISTOR ..Rl ,2,7 ,8,13,14,19,20,25,
26,31,32 13.3 Ohms -15 Watt
31 9315906 20 27 RESISTOR ..R3,4,5 ,9 ,10,11,15,16,17,21,
22,23.27,29,33,34,35,37,40,43,46,49,
52,68,74,86,98 10K Ohms - 1/8 Watt
32 9325142 13 16 RESISTOR .. R6,12,18,24,30,36,56,
59-63,96,102,104,108 4.99K Ohms - 1/8 Watt
33 9315908 29 35 RESISTOR .. R3839,41,42,44,45,47,
48,50,51,53,54,57,58,67,79,80-85,
87-94,99,100,101,74,75 20K Ohms - 1/8 Watt
34 9331969 1 1 RESISTOR .. R55 5.62K Ohms - 1/8 Watt
35 9315901 3 3 RESISTOR .. R64,106,107 100K Ohms - 1/8 Watt
36 9331959 1 1 RESISTOR .. R65 21 OK Ohms - 1/8 Watt
37 9325096 1 1 RESISTOR .. R66 6. 65 K Ohms - 1/8 Watt
38 9320327 1 1 RESISTOR .. R69 IK Ohms - 1/8 Watt
39 9329583 1 1 RESISTOR .. R70 105K Ohms - 1/8 Watt
40 9320326 2 2 RESISTOR ..R71,R97 2 K Ohms - 1/8 Watt
41 8439527 1 1 RESISTOR .. R72 6.8M Ohms - IWatt
42 9318723 1 1 RESISTOR .. R73 133K Ohms - 1/8 Watt
43 9331952 1 1 RESISTOR .. R76 1.5K Ohms - 1/8 Watt
44 9515992 1 1 RESISTOR .. R77 301K Ohms - 1/8 Watt
45 9325146 3 3 RESISTOR .. R78,95,l 1 1 49.9K Ohms- 1/8 Watt
46 9329577 - 1 RESISTOR .. R96 3.32K Ohms - 1/8 Watt
47 9331958 1 1 RESISTOR .. R103 4.02K Ohms -1/8 Watt

OCTOBER, 1981 A4013


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4013


CIRCUIT MODULE ASSEMBLIES
Ref. Part No.
No. Number Req. Description
. .... A B MODULE ASY. .. FM100 and FM103 motor feedback
48 9325109 1 1 RESISTOR.. Rl 05 499K Ohms - 1/8 Watt
49 9335535 1 1 RESISTOR .. R109 2M Ohms - 1/4 Watt
50 9325102 1 1 RESISTOR.. Rl 10 24 .9K Ohms -1/8 Watt

51 9325782 52 60 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
52 9528233 60 60 TERMINAL .. Miniature
53 9504993 16 24 TERMINAL .. 1/16 - .156 O.D. x .104 O.D. x .735 in. long
54 9323687 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
55 9323688 7 7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
56 9518538 2 2 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 in. thick
57 9323392 1 1 WASHER ..Plain -No. 10
58 8475530 1 1 WASHER .. Lock - 5/16
59 8475523 1 1 NUT .. Adapter - 1/4 - 40 hex.

A4013 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4013


CIRCUIT MODULE ASSEMBLIES

33 30 31 33 31 25 33 14 24 33 3031 32

V\|26 I 2" __
54 21 39 38 37 29 35 36 2131 33 32 20 33 2143 21 L28 3 23

Ref.No. l,Col.B
PLATE A4013-1

OCTOBER, 1981 A4013


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4014


CIRCUIT MODULE ASSEMBLIES
GC101,GC102 and GC103 Governor Control
PLATE A4014-1
Ref. Part No.
No. Number Req. Description Ref. No. 3
A B C
* 1 9323812 1 . . MODULE ASY. .. GC101 - Governor control 9323813
1 9330960 . 1 . MODULE ASY. .. GC102 - Governor control 9336254
* 1 9330961 - - 1 MODULE ASY. .. GC103 - Governor control 9339041
2 9321665 1 1 1 PLATE .. Face - Red polycarbonate
3 ---- 1 1 1 PLATE .. Name - Module - See chart above
4 9322443 1 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
5 9322442 1 1 1 KNOB .. Jack screw
6 9438798 1 1 1 SCREW .. Set - No. 10-32 x 22 hex. socket head
7 9518539 2 2 2 KEEPER ..Half -Brass
8 9518537 1 1 1 FASTENER .. Keeper
9 9331257 6 6 6 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 54 56 58 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
11 9321592 1 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 1 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9318863 1 1 1 SWITCH .. Toggle - Momentary - SP.D.T. - Center off
16 9421019 16 17 18 DIODE .. Avalanche - Dl - D18
17 8441604 2 2 2 RELAY .. Magnetic latch reed - NIR,ER -
Coil: 5000 Ohms
18 9325782 73 76 79 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649
(Sold per foot)
*19 9515503 22 22 22 CONNECTOR .. Circuit board - .026 to .033 dia. - .257 in. long
*20 9325783 86 86 86 CONNECTOR .. Circuit board - .015 dia. to .050 dia. • .122 in.long
21 9323687 5 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
22 9323688 7 7 7 SCREW .. No. 7-19x1-1/4 pan head - Cross recess
23 8468367 4 4 4 WASHER .. Plain - No. 6
24 9518538 2 2 2 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 in. thick
25 8468369 16 17 16 WASHER .. Plain -No. 10 - .376 O.D.
26 9323392 1 1 1 WASHER .. Plain - No. 10 - .393 O.D.
27 118926 16 17 16 WASHER ..Lock -No. 10
28 8475530 1 1 1 WASHER ..Lock -5/16
29 8475523 1 1 1 NUT .. Adapter - 1/4 - 40 hex.
30 110923 16 17 16 NUT ..No. 10-32 hex.
31 8412097 4 4 4 NUT .. No. 6 - 1/4 - 32 hex.

OCTOBER, 1981 A4014


E l E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4014


CIRCUIT MODULE ASSEMBLIES

16 16

10

21

21

22 16

Ul
S oc
fi oc
"a *w
CM

CD

I5n -4
29J 5
-6

Ref.No. l.Col.B
PLATE A4014-1

A4014 OCTOBER, 1981


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4015


CIRCUIT MODULE ASSEMBLIES
LC100,LC101,LC102,LC103 and LC104 Load Control
PLATE A4015-1
Ref. Part Number
No. Number Required Description Ref. No. 3
A B C L> b
1 9325477 1 MODULE ASY. .. LC100 - Load control 9325476
* 1 9330962 1 _ . . MODULE ASY. .. LC101 - Load control 9338846
* 1 9511714 . . 1 _ . MODULE ASY. .. LC102 - Load control 9516013
* 1 9520376 _ _ 1 _ MODULE ASY. .. LC103 - Load control 9532064
* 1 9532088 - - - - 1 MODULE ASY. .. LC104 - Load control 9532089

2 9321644 1 1 1 1 1 PLATE .. Face - Red polycarbonate


3 ---- 1 1 1 1 1 PLATE .. Name - Module - See chart above
4 9322443 1 1 1 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
5 9322442 1 1 1 1 1 KNOB .. Jack screw
6 9438798 1 1 1 1 1 SCREW .. Set - No. 10-32 x 22 hex. socket head
7 9518539 2 2 2 2 2 KEEPER .. Half - Brass
8 9518537 1 1 1 1 1 FASTENER.. Keeper
9 9331257 4 4 4 4 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 46 46 46 46 46 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
11 9321592 1 1 1 1 1 RETAINER .. Pin - Red polycarbonate
12 9321663 1 1 1 1 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 1 1 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 1 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
*15 9336213 30 30 30 30 30 CAPACITOR .. C 1,2 ,7 ,8, 12-37 -.1MFD. - 100 Volts D.C.
16 9333163 2 2 2 2 2 CAPACITOR .. C3,C4 - 100 MFD. - 25 Volts D.C.
17 9334180 1 1 1 1 1 CAPACITOR .. C5 - 2 MFD. - 50 Volts D.C.
18 9332065 1 1 1 1 1 CAPACITOR .. C6 - 1 MFD. - 25 Volts D.C.
19 8481622 2 2 2 2 2 CAPACITOR .. C9,C10 - 100 MFD. - 25 Volts D.C.
20 9505680 1 1 1 1 CAPACITOR .. Cl 1 - 15 MFD. - 50 Volts D.C.
21 9331808 2 2 2 2 I CAPACITOR .. C38,C39 - 5 MFD. - 25 Volts D.C.
22 8373329 30 30 30 30 30 DIODE .. Silicon - Dl - 24,D27 - 32
23 8378759 1 1 1 1 1 TRANSISTOR .. Ql
24 8463172 1 1 1 1 1 PAD .. Lead conversion - .40 dia. x .30 in. thick
25 8494696 13 13 13 13 13 AMPLIFIER .. Dual operational - OP1-3, OPS -14
26 9331222 2 2 2 2 2 COMPARATOR .. Quad voltage -CP1 - 2
27 9331220 1 1 1 1 1 CONVERTOR .. Multi-function - MUL1
28 9326445 1 1 1 1 1 GATE .. Nand - Quad 2 I/P - NAND1
29 9327058 3 3 3 3 3 MULTIPLEX .. 8 channel - MPX1 - 3
30 9326342 3 3 3 3 3 NETWORK .. Resistor - RN1 - 3
31 9339435 20 20 20 20 20 SOCKET .. 14 pin - CP1,2,OP1-3,OP5-14,MUL1 ,NANDl,RNl-3
32 9339436 3 3 3 3 3 SOCKET .. 16 pin - MPX1 - 3
33 9322237 2 3 2 3 2 RESISTOR .. Rl,4,7 9.09K Ohms - 1/8 Watt
34 9325109 2 2 2 2 2 RESISTOR .. R2,5 499K Ohms - 1/8 Watt
35 9315908 20 20 20 20 20 RESISTOR .. R3 29 ,44 ,49-52,81,
82,88,95-102,104,106 20KOhms- 1/8 Watt
36 9315906 14 15 14 13 14 RESISTOR .. R6,12, 16,19,20,53,59,
64,71,75,76,78,83,84,91,103,110 lOKOhms- 1/8 Watt
37 9330628 1 - - - - RESISTOR .. R7 8.66K Ohms - 1/8 Watt
38 9325110 1 - 4 1 1 RESISTOR .. R7,19,20,93 ll.SKOhms- 1/8 Watt
39 9325105 1 - 1 1 1 RESISTOR.. R8 21. 5K Ohms- 1/8 Watt
*40 9325125 - 1 - 1 - RESISTOR .. R8.84 13.7K Ohms - 1/8 Watt
41 9325154 1 2 1 1 1 RESISTOR .. R9,41 9.76K Ohms - 1/8 Watt
42 9315896 5 5 5 5 5 RESISTOR.. R10,18,63,77 ,94 ISKOhms- 1/8 Watt
43 9331947 4 4 4 2 4 RESISTOR .. Rl 1,13,14,62 12.1K Ohms - 1/8 Watt
*44 9330633 - - - 2 - RESISTOR .. R13,14 10.2K Ohms - 1/8 Watt
45 9331959 1 1 1 1 1 RESISTOR ..R15 210KOhms- 1/8 Watt
46 9325151 3 1 3 3 3 RESISTOR .. R19,20,40,90 1 1 .3K Ohms - 1/8 Watt
47 9333434 1 1 1 1 1 RESISTOR .. R21 124K Ohms - 1/8 Watt

OCTOBER, 1981 A4015


E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.No.A4015
CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description
» .... A B C D E MODULE ASY. .. LC100,101, 102,103,104 -Load Control
48 9330630 1 1 1 1 1 RESISTOR .. R22 52.3K Ohms - 1/8 Watt
41 9316831 1 1 1 1 1 RESISTOR .. R23 28K Ohms - 1/8 Watt
50 9329588 1 1 2 1 1 RESISTOR .. R24,40 16.2K Ohms - 1/8 Watt
51 9329589 1 1 1 1 1 RESISTOR .. R25 8.87K Ohms - 1/8 Watt
52 9325114 3 5 3 2 3 RESISTOR .. R26,27,28,60,74 4.12K Ohms - 1/8 Watt
53 9331942 2 - 2 2 2 RESISTOR .. R27,28 1.91KOhms- 1/8 Watt
54 9517943 1 - 1 - 1 RESISTOR .. R30 374K Ohms - 1/8 Watt
54 9325136 - 1 - - - RESISTOR .. R30 402K Ohms - 1/8 Watt
54 9333433 - - - 1 - RESISTOR .. R30 357K Ohms - 1/8 Watt
55 9331803 2 1 2 1 2 RESISTOR ..R3 1,47 200K Ohms- 1/8 Watt
*56 9333122 - 1 - - - RESISTOR .. R31 178K Ohms - 1/8 Watt
*56 9331945 - - - 1 - RESISTOR.. R31 158K Ohms- 1/8 Watt
57 9517949 1 - 1 - 1 RESISTOR .. R32 HOKOhms- 1/8 Watt
57 9533815 - 1 - - - RESISTOR .. R32 97.6K Ohms - 1/8 Watt
58 9331798 1 1 1 2 1 RESISTOR .. R32,54 86.6K Ohms - 1/8 Watt
59 9325108 2 1 2 2 2 RESISTOR ..R33,46 ,85 64.9KOhms- 1/8 Watt
*60 9329590 - 2 - - - RESISTOR .. R33,79 57.6K Ohms- 1/8 Watt
61 9325146 1 1 1 2 1 RESISTOR .. R33,57 49 .9K Ohms - 1/8 Watt
62 9316832 1 - 1 - 1 RESISTOR .. R34 39.2K Ohms - 1/8 Watt
62 9520379 - 1 - - - RESISTOR .. R34 34K Ohms - 1/8 Watt
63 9331807 1 - 1 1 1 RESISTOR .. R34.79 30.1K Ohms- 1/8 Watt
64 9533806 1 - 1 - 1 RESISTOR .. R35 21KOhms- 1/8 Watt
64 9331948 - 1 - - - RESISTOR .. R35 19.6K Ohms - 1/8 Watt
64 9331799 - - - 1 • RESISTOR .. R35 17.8KOhms- 1/8 Watt
65 9325121 1 - 1 1 1 RESISTOR .. R36 9.53K Ohms - 1/8 Watt
65 9331957 - 1 - - - RESISTOR .. R36 8.45K Ohms - 1/8 Watt
66 9331943 1 - - 1 1 RESISTOR .. R37 36.5K Ohms - 1/8 Watt
66 9318722 - 1 - - - RESISTOR .. R37 41. 2K Ohms - 1/8 Watt
66 9329573 - - 1 - - RESISTOR .. R37 47.5K Ohms - 1/8 Watt
67 9517948 1 - - 1 1 RESISTOR .. R38 25 .5K Ohms - 1/8 Watt
67 9325116 . 1 - . - RESISTOR .. R38 31.6KOhms- 1/8 Watt
67 9520379 - - 1 - - RESISTOR .. R38 34K Ohms - 1/8 Watt
68 9329581 2 1 1 2 2 RESISTOR .. R39,69 16.5K Ohms - 1/8 Watt
*69 9338743 - 1 - - - RESISTOR .. R39 20.5K Ohms - 1/8 Watt
*69 9325135 - - 1 - - RESISTOR .. R39 22.6K Ohms - 1/8 Watt
70 9325122 1 2 1 1 1 RESISTOR .. R40,70 14.3K Ohms - 1/8 Watt
71 9325143 1 - 1 1 RESISTOR .. R41 7.15KOhms- 1/8 Watt
71 9325141 - 1 1 - - RESISTOR .. R41.87 1 IK Ohms - 1/8 Watt
72 9331976 1 - - 1 1 RESISTOR .. R42 4.53K Ohms - 1/8 Watt
72 9325120 - 1 - - - RESISTOR .. R42 6.19K Ohms - 1/8 Watt
72 9325145 - - 1 - - RESISTOR .. R42 7.68K Ohms - 1/8 Watt
73 9316829 1 - - 1 1 RESISTOR .. R43 2.49K Ohms - 1/8 Watt
73 9331946 - 1 - - - RESISTOR .. R43 3.4K Ohms - 1/8 Watt
73 9325115 - - 1 - - RESISTOR .. R43 4.S7K Ohms - 1/8 Watt
74 9325118 3 2 3 3 3 RESISTOR .. R45,48,108 43.2K Ohms - 1/8 Watt
75 9325138 1 1 1 1 1 RESISTOR .. R55 13.3K Ohms - 1/8 Watt
76 9329574 1 1 1 1 1 RESISTOR .. R56 383K Ohms - 1/8 Watt
77 9331983 1 1 1 1 1 RESISTOR .. R58 806K Ohms - 1/8 Watt
78 9504149 1 - . 2 1 RESISTOR.. R60,61 301 Ohms- 1/8 Watt
*79 9520380 - 1 - - - RESISTOR .. R61 1.18K Ohms - 1/8 Watt
*79 9320326 - - 1 - - RESISTOR .. R61 2K Ohms - 1/8 Watt
80 9325117 5 5 5 5 5 RESISTOR .. R65 ,67,80,89,1 1 1 5.23K Ohms - 1/8 Watt
81 9329575 2 2 2 2 2 RESISTOR .. R66.68 80.6K Ohms - 1/8 Watt
82 9324199 2 2 2 2 2 RESISTOR .. R72.73 499K Ohms - 1/4 Watt
*83 9325102 . - . 1 . RESISTOR .. R79 29.4K Ohms - 1/8 Watt
*84 9329582 - 1 . - - RESISTOR .. R84 23.2K Ohms - 1/8 Watt
85 9325113 1 - - - 1 RESISTOR .. R85 32.4K Ohms - 1/8 Watt
85 9325149 - 1 - - - RESISTOR .. R85 150K Ohms- 1/8 Watt
*86 9325111 - - 2 - - RESISTOR .. R85,92 53.6K Ohms - 1/8 Watt
87 9315901 2 1 2 2 2 RESISTOR .. R86.107 100K Ohms - 1/8 Watt
*88 9329583 - 1 - - - RESISTOR .. R86 105K Ohms - 1/8 Watt

A4015 OCTOBER, 1981


E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4015


CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description
. -. - A B C D E MODULE ASY. .. LC100,101,102,103,104 - Load control
89 9331956 2 2 2 2 RESISTOR ..R87, 103 13KOhms- 1/8 Watt
90 9325112 1 _ . 1 . RESISTOR .. R90 27 .4K Ohms- 1/8 Watt
90 9325103 _ _ 1 . 1 RESISTOR .. R90 26. 7K Ohms - 1/8 Watt
91 9331972 1 _ . 1 . RESISTOR .. R92 93.1KOhms- 1/8 Watt
91 9325111 . _ . . 1 RESISTOR .. R92 53.6K Ohms - 1/8 Watt
*92 9323584 _ 1 _ . . RESISTOR .. R93 10.7K Ohms- 1/8 Watt
93 9325798 1 1 1 1 1 RESISTOR .. R105 590K Ohms - 1/4 Watt
94 9331805 1 _ . . . RESISTOR .. R109 316K Ohms- 1/8 Watt
95 9311701 1 1 1 1 1 REHOSTAT .. RH1 20 Ohms
96 9325782 47 47 47 47 47 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649
(Sold per foot)
97 9528233 46 46 46 46 46 TERMINAL .. Miniature
98 9323687 5 5 5 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
99 9323688 7 7 7 7 7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
100 9518538 2 2 2 2 2 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 in. thick
101 9323392 1 1 1 1 1 WASHER ..Plain -No. 10

OCTOBER, 1981 A4015


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4015


CIRCUIT MODULE ASSEMBLIES

42282978545§6557645962355352474849502322776143257576589436432225 3.6393735462234
..31.,

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Ref.No. l.Col.A
PLATE A4015-1

A4015 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4016


CIRCUIT MODULE ASSEMBLIES
LEI00 and LEI02 Load Equalization
PLATE A4016-1

Ref. Part No.


No. Number Req. Description Ref. No. 3
A B
1 9500047 1 . MODULE ASY. .. LE 100 - Load equalization 9500046
* 1 9532067 - 1 MODULE ASY. .. LE 102 - Load equalization 9532068

2 9321664 1 1 PLATE .. Face - Red polycarbonate


3 _ _ _ _
1 1 PLATE .. Name - Module - See chart above
4 9322443 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
5 9322442 1 1 KNOB .. Jack screw
6 9438798 1 1 SCREW .. No. 10-32 x 22 hex. socket head
7 9518539 2 2 KEEPER ..Half brass
8 9518537 1 1 FASTENER .. Keeper
9 9331257 4 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 18 18 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
11 9321592 1 1 RETAINER .. Pin - Red polycarbonate
12 9321663 1 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 BRACKET .. Angle - . 46 x .64 x .68 in.
15 9327454 1 1 CAPACITOR .. Cl - 10 MFD. - 50 Volts D.C.
16 8481622 2 2 CAPACITOR .. C2,C3 - 100 MFD. - 25 Volts D.C.
*17 9336213 10 10 CAPACITOR .. C4 - C13 - .1 MFD. - 100 Volts D.C.
18 9311616 2 2 CAPACITOR .. C14.C15 - 5 MFD. - 50 Volts D.C.
19 8373329 2 2 DIODE.. Silicon -D1,D2
20 9327056 1 1 DIODE .. Array - DA1
21 8494696 4 4 AMPLIFIER .. Dual operational - OPl - OP4
22 9326469 1 1 AMPLIFIER .. Isolation - ISA1
23 9331222 1 1 COMPARATOR .. Quad voltage - CPl
24 9331220 1 1 CONVERTOR .. Multi- function - MUL1
25 9389435 7 7 SOCKET .. 14 pin - OPl - 4, ISA1 .CP1.MUL1
26 9330633 1 1 RESISTOR .. Rl 10.2K Ohms - 1/8 Watt
27 9329578 1 1 RESISTOR .. R2 1.47K Ohms - 1/8 Watt
28 9320327 1 1 RESISTOR .. R3 IK Ohms - 1/8 Watt
29 9331804 1 . RESISTOR ..R4 681K Ohms- 1/8 Watt
29 9325150 - 1 RESISTOR ..R4 3.48KOhms- 1/8 Watt
30 9315906 5 5 RESISTOR ..R5 ,6,9,13,14 lOKOhms- 1/8 Watt
31 9331958 2 2 RESISTOR .. R7.17 4.02K Ohms- 1/8 Watt
32 9324099 1 1 RESISTOR .. R8 6.04K Ohms - 1/8 Watt
33 9315896 1 1 RESISTOR .. RIO 15K Ohms- 1/8 Watt
34 9331975 2 2 RESISTOR .. Rl 1 ,18 56.2K Ohms - 1/8 Watt
35 9320325 1 1 RESISTOR .. R12 12.4K Ohms - 1/8 Watt
36 9325125 1 1 RESISTOR ..R15 13.7K Ohms- 1/8 Watt
37 9325111 1 1 RESISTOR .. R16 53.6K Ohms - 1/8 Watt
38 9315901 2 2 RESISTOR .. R19.20 lOOKOhms- 1/8 Watt
39 9315908 3 3 RESISTOR ..R21,22,23 2OK Ohms - 1/8 Watt
40 9311701 1 1 RHEOSTAT .. RH1 20K .Ohms
41 9325782 18 18 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
42 9332252 16 16 CONNECTOR .. Cable - Circuit board - .034 to .040 dia. - .260 in. long
43 9528233 18 18 TERMINAL .. Miniature
44 9438838 2 2 SCREW .. No. 4 - 40 x 3/16 hex. - Slotted
45 9323687 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
46 9323688 7 7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
47 9518538 6 6 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 in. thick
48 9323392 1 1 WASHER ..Plain -No. 10

OCTOBER, 1981 A4016


E I E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4016


CIRCUIT MODULE ASSEMBLIES

26 27 22

45

46

nil
s == s«
fooooooj fooooooj ___ foooooo) fooooooj Toooooc

Ref.No. l.Col.A
PLATE A4016-1

A4016 OCTOBER, 1981


E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4017


CIRCUIT MODULE ASSEMBLIES
MSI01 Motor Simulator
PLATE A4017-1

Ref. Part No.


No. Number Req. Description
1 9511744 1 MODULE ASY. ..MSI 01 - Motor simulator
2 9321664 1 PLATE .. Face - Red polycarbonate
3 9511746 1 PLATE.. Name-MS101
4 9322443 1 SCREW ASY... Jack - No. 10-32 thread -12-1/4 in. long shaft
5 9322442 1 KNOB .. Jack screw
6 9438798 1 SCREW .. Set - No. 10-32 hex. socket head
7 9518539 2 KEEPER ..Half-Brass
8 9518537 1 FASTENER.. Keeper
9 9331257 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 22 PIN .. Male terminal - .063 terminal dia. x 1 in. long - Gold plated
11 9321592 1 RETAINER .. Pin - Red polycarbonate -10.24 in. long
12 9321663 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9524380 1 SIMULATOR .. Motor temperature equipped - TT1
16 9524376 1 SIMULATOR ASY... Motor temperature
17 9524379 1 BOARD ASY... Circuit - TT1
18 9524377 1 PLATE .. Circuit board mounting
19 9524375 1 TRANSDUCER.. Temperature
20 9322611 2 RESISTOR .. 15 Ohms - 5 Watt
21 9325782 4 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
22 9437831 2 SCREW .. No. 6-32 x 1/4 hex. washer head - Slotted
23 9432635 4 SCREW .. No. 2-56 x 1/4 pan head - Slotted
24 118924 2 WASHER .. Lock - No. 6 internal tooth
25 180088 4 WASHER.. Lock - No. 2 internal tooth
26 9332144 1 SWITCH .. Toggle - Momentary - D.P.D.T. - Center off - TS1
27 9318863 1 SWITCH .. Toggle - Momentary - SP.D.T. - Center off - TS2
28 8475530 2 WASHER ..Lock-5/16
29 8475523 2 NUT .. Adapter -1/4 - 40 hex.
30 9520723 3 DIODE .. Light emitting - Green
31 9326987 6 HOUSING .. Diode - Half - Black noryl
32 9311617 3 CAPACITOR .. C1,C2,C10 - .1 MFD. -100 Volts D.C.
33 8421179 1 CAPACITOR .. C3 - .01 MFD. -100 Volts D.C.
34 9516030 1 CAPACITOR .. C4 -1 MFD' - 63 Volts D.C.
35 9311616 2 CAPACITOR .. C5,C6 - 5 MFD. - 50 Volts D.C.
36 8468976 1 CAPACITOR .. C7 - .001 MFD. - 200 Volts D.C.
37 8481622 2 CAPACITOR.. C8,C9 -100 MFD. - 25 Volts D.C.
38 9333163 2 CAPACITOR .. Cl 1 ,C12 -100 MFD. - 25 Volts D.C.
*39 9336213 22 CAPACITOR.. C13.C14 - .1 MFD. -100 Volts D.C.
40' 8373329 28 DIODE .. Silicon - Dl - D28
41 8454803 1 TRANSISTOR.. Q2
42 8378759 1 TRANSISTOR .. Q3
43 8421174 1 TRANSISTOR.. Q4
44 9332378 1 TRANSISTOR.. Q5
45 8456909 2 HEAT SINK .. Transistor - 7/8 x 1-5/16 in.
46 8463172 2 PAD .. Lead conversion - .40 dia. x .30 in. thick
47 8494696 11 AMPLIFIER .. Dual operational - OP1-OP11
48 9331220 1 CONVERTOR .. Multi-function - Ml
49 9503522 12 SOCKET .. 14 pin - OP1 - OP11.M1
50 9315906 12 RESISTOR .. Rl,6,13,15,16,30,3638,41,43,47,50 10K Ohms-1/8 Watt

OCTOBER, 1981 A4017


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4017


CIRCUIT MODULE ASSEMBLIES
Ref. Part No.
No. Number Req. Description

1 MODULE ASY... MSI01 - Motor simulator


51 9315901 5 RESISTOR .. R2,4,19,25,29 100K Ohms - 1/8 Watt
52 9330628 1 RESISTOR .. R3 8.66K Ohms - 1/8 Watt
53 9509275 1 RESISTOR .. R5 322K Ohms - 1/8 Watt
54 9325100 1 RESISTOR .. R7 3.01K Ohms - 1/8 Watt
55 9320327 1 RESISTOR .. R8 IK Ohms - 1/8 Watt
56 9315908 19 RESISTOR .. R9,12,18,20,24,26,28,31,
51,58,60,62-68,70 20K Ohms - 1/8 Watt
57 9322071 1 RESISTOR .. RIO 1M Ohms - 1/4 Watt
58 9335535 1 RESISTOR .. Rl 1 2M Ohms - 1/4 Watt
59 9315896 1 RESISTOR .. R14 15K Ohms - 1/8 Watt
60 9331952 3 RESISTOR .. R17,35,40 1.5K Ohms - 1/8 Watt
61 9331951 1 RESISTOR .. R21 681 Ohms - 1 /8 Watt
62 9332556 1 RESISTOR .. R22 750 Ohms - 1/4 Watt
63 9331958 1 RESISTOR .. R23 4.02K Ohms - 1/8 Watt
64 9325146 2 RESISTOR .. R27,69 49.9K Ohms - 1/8 Watt
65 9318720 1 RESISTOR .. R32 16.9K Ohms - 1/8 Watt
66 9325096 1 RESISTOR .. R33 6.65K Ohms - 1/8 Watt
67 9331956 2 RESISTOR .. R34,44 13K Ohms - 1/8 Watt
68 9331986 4 RESISTOR .. R37,42,48,49 750 Ohms-1/2 Watt
69 9331957 1 RESISTOR .. R45 8.45K Ohms - 1/8 Watt
70 9331803 1 RESISTOR .. R52 200K Ohms - 1/8 Watt
71 9331954 1 RESISTOR .. R53 22.IK Ohms - 1/8 Watt
72 9331953 1 RESISTOR .. R54 8.25K Ohms - 1/8 Watt
73 9325132 1 RESISTOR .. R55 63.4K Ohms- 1/8 Watt
74 9331944 1 RESISTOR .. R56 36.5K Ohms - 1/8 Watt
75 9325131 1 RESISTOR .. R57 137K Ohms - 1/8 Watt
76 9325135 1 RESISTOR .. R59 22.6K Ohms - 1/8 Watt
77 9331946 1 RESISTOR .. R61 3.40K Ohms - 1/8 Watt
78 9331800 1 RESISTOR .. R71 45.3K Ohms - 1/8 Watt
79 9311701 1 RHEOSTAT .. RH1 20K Ohms
80 9325782 28 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
81 8494597 6 CONNECTOR .. Cable - Circuit board - .016 dia. x .022 dia. - .178 in. long - P1-P6
82 9528233 28 TERMINAL ..Miniature
83 9504177 2 PAD .. 1-3/8 x 29/32 - 3/16 in. thick
84 9504178 1 PAD .. 2-5/16 x 1-9/16-3/32 in. thick
85 9504143 1 PAD .. 4-3/4 X4-3/8 -1/2 in. thick
86 9099379 2 POST .. Wire wrap - "L" shaped
87 9334669 1 CHANNEL .. 8-11/16 x 2-11/16 - .281 dia.
88 9334670 4 SLEEVING .. Fiberglass - .162 dia.
89 9437831 2 SCREW .. No. 6-32 x 1/4 hex. washer head - Slotted
90 9433397 4 SCREW .. No. 6-32 x 1/2 hex. washer head - Slotted
91 103858 4 SCREW .. No. 6-32 flat head - Slotted
92 9323687 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
93 9323688 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
94 9518538 2 WASHER .. Special - Nylon - .2001.D. x .437 O.D.
95 8468367 8 WASHER .. Plain - No. 6
96 118924 10 WASHER .. Lock - No. 6
97 9323392 1 WASHER .. Plain - No. 10
98 8412097 8 NUT .. No. 6-32 hex.

A4017 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. A40i 7
CIRCUIT MODULE ASSEMBLIES

1135 81 33 48 33644079813568 44 4 1 4 0 5 0 6 8 4 2 8 1 6 8 9 30
• - - • 49 . . . . . 45 45 / / / 4 6 , , , / .3!
12 V

,40

93 50 56 516034 40 4940 676665 56 50 40 49 40 5*17040 5649 5676 7463 56 49

II
o- oZ
~ m
r-«o, —————

(o o o o o o ) (o o o o o oi)
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("o o o o o o~) To o o 0

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0 O^
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("p O 0 O O 0^

<f>

28- 27

Ref. No. 1
PLATE A4017-1

OCTOBER, 1981 A4017


E I E C T K O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4018


CIRCUIT MODULE ASSEMBLIES
RA100 Radar
PLATE A4018-1

Ref. Part No.


No. Number Req. Description
1 9330879 1 MODULE ASY... RA100 - Radar
2 9321664 1 PLATE .. Face - Red polycarbonate
3 9330881 1 PLATE .. Name - RA100
4 9322443 1 SCREW ASY... Jack - No. 10-32 thread -12-1/4 in. long shaft
5 9322442 1 KNOB .. Jack screw
6 9438798 1 SCREW .. No. 10-32 x 22 hex. socket head
7 9518539 2 KEEPER ..Half-Brass
8 9518537 1 FASTENER .. Keeper
9 9331257 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 60 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
11 9321592 1 RETAINER .. Pin - Red polycarbonate -10.24 in. long
12 9321663 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9520723 6 DIODE .. Light emitting - Green - Formerly 8461993 and 9326986
16 9326987 12 HOUSING .. Diode - Half - Black noryl
17 9332094 2 SWITCH .. Toggle - Momentary - DJP.D.T. - Center on - TS1,TS3
18 9318863 1 SWITCH .. Toggle - Momentary - SJP.D.T. - Center off - TS2
*19 9336213 14 CAPACITOR.. 01,2,23-34 - .1 MFD. -100 Volts D.C.
20 8421179 2 CAPACITOR .. C3,C7 - .01 MFD. -100 Volts D.C.
21 9320389 1 CAPACITOR.. C4 -15 MFD. - 25 Volts D.C.
22 8468976 1 CAPACITOR .. C6 - .001 MFD. - 200 Volts D.C.
23 9311616 3 CAPACITOR .. C8,C20,C22 - 5 MFD. - 50 Volts D.C.
24 9327454 3 CAPACITOR C9,10,12 -10 MFD. - 50 Volts D.C.
25 9332065 1 CAPACITOR Cll -1 MFD. - 25 Volts D.C.
26 8421952 3 CAPACITOR C13,14,18 -1 MFD. -150 Volts D.C.
27 9331808 2 CAPACITOR C15.C16 - 5 MFD. - 25 Volts D.C.
28 9511827 1 CAPACITOR C17 - .22 MFD. -100 Volts D.C.
29 9332066 1 CAPACITOR C19 - .022 MFD. -100 Volts D.C.
30 9334180 1 CAPACITOR C21 -2 MFD.-50 Volts D.C.
31 8481622 2 CAPACITOR C35 ,C36 -100 MFD. - 25 Volts D.C.
32 8373329 11 DIODE.. Silicon -Dl ,3-12
33 8378680 1 DIODE ..Zener-Zl
34 9331645 2 DIODE .. Array - DA1 £>A2
35 8494696 6 AMPLIFIER .. Dual operational - OP1-OP6
36 9331222 5 COMPARATOR .. Quad voltage - CP1-CP5
37 9331220 1 CONVERTOR .. Multi-function - MD1
38 9326445 1 GATE .. Input nand - Quad 2 - NAND1
39 9326446 1 INVERTER .. Hex. - HB1
40 9326442 1 COUNTER .. Bineary UP/DOWN - UD1
41 8483288 1 ISOLATOR ..Opto-Oil
42 9326448 1 SWITCH .. Quad analog - MX1
43 9339434 1 SOCKET ..6 pin-Oil
44 9339435 14 SOCKET .. 14 pin -CP1-5,OP1-6,NAND1,MD1,MX1
45 9339436 4 SOCKET .. 16 pin - DA1 ,DA2,HB1,UD1
46 9331952 1 RESISTOR .. Rl 1.5K Ohms - 1/8 Watt
47 9315992 1 RESISTOR .. R2 301K Ohms • 1/8 Watt
48 9315908 2 RESISTOR .. R3,R4 20K Ohms • 1/8 Watt
49 9333436 1 RESISTOR ..R5 191 Ohms- 1/8 Watt
50 9315906 9 RESISTOR .. R6,7,8,10,18,35,51,94,110 10K Ohms- 1/8 Watt
51 9331962 2 RESISTOR .. R9,38 7.5K Ohms - 1/8 Watt
52 9320327 5 RESISTOR .. R16,24,46,68,101 IK Ohms- 1/8 Watt
53 9325137 2 RESISTOR .. R17.R21 8.06K Ohms • 1/8 Watt

OCTOBER, 1981 A4018


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4018


CIRCUIT MODULE ASSEMBLIES

Description
MODULE ASY... RA100 radar
RESISTOR .. R19 31
RESISTOR.. R20 16
RESISTOR .. R22 4.C
RESISTOR ..R23,29,41,80
RESISTOR.. R25-27,30,39,45,48-50,
60,64,66,69-73,76,82,85-89,91,93,
97,103,106 15K Ohms- 1/8 Watt
59 9331799 1 RESISTOR .. R28 17.8K Ohms- 1/8 Watt
60 9316831 1 RESISTOR ..R31 28K Ohms - 1/8 Watt
61 9329584 1 RESISTOR .. R32 10.7K Ohms- 1/8 Watt
62 9325102 1 RESISTOR .. R33 24.9K Ohms- 1/8 Watt
63 9331975 1 RESISTOR .. R34 56.2K Ohms - 1/8 Watt
64 9333476 1 RESSITOR .. R36 2.26K Ohms- 1/8 Watt
65 9333484 1 RESISTOR .. R37 5. UK Ohms- 1/8 Watt
66 9331989 2 RESISTOR .. R40,78 2M Ohms- 1/8 Watt
67 9318720 1 RESISTOR .. R42 16.9K Ohms- 1/8 Watt
68 9325099 1 RESISTOR .. R43 6.04K Ohms- 1/8 Watt
69 9325117 3 RESISTOR .. R44,108,109 5.23K Ohms- 1/8 Watt
70 9329578 1 RESISTOR .. R47 1.47K Ohms- 1/8 Watt
71 9332095 6 RESISTOR .. R52-55,104,105 825 Ohms - 1/2 Watt
72 9325109 6 RESISTOR .. R56,65,79,81,98,107 499K Ohms - 1/8 Watt
73 9325133 2 RESISTOR .. R57,95 249K Ohms- 1/8 Watt
74 9333434 1 RESISTOR .. R58 124K Ohms - 1/8 Watt
75 9331974 1 RESISTOR .. R59 61.9K Ohms- 1/8 Watt
76 9331800 1 RESISTOR .. R61 45.3K Ohms - 1/8 Watt
77 9325110 1 RESISTOR .. R62 11. 5K Ohms- 1/8 Watt
78 9331969 1 RESISTOR .. R63 5.62K Ohms- 1/8 Watt
79 9331807 4 RESISTOR .. R67,74,77,90 30.1K Ohms- 1/8 Watt
80 9331979 1 RESISTOR .. R75 261K Ohms- 1/8 Watt
81 9325146 1 RESISTOR .. R83 49 .9K Ohms - 1/8 Watt
82 9325142 2 RESISTOR .. R84,102 4.99K Ohms- 1/8 Watt
83 9325114 1 RESISTOR .. R92 4.12K Ohms- 1/8 Watt
84 9331988 1 RESISTOR .. R96 2.7M Ohms- 1/2 Watt
85 9325136 1 RESISTOR .. R100 402K Ohms- 1/8 Watt
86 8499428 2 RHEOSTAT ..RH1.RH3 10K Ohms
87 9311821 1 RHEOSTAT .. RH2 50K Ohms
88 9325782 72 JUMPER .. Cable - No. 20 AWG. - 3 in. long- Made from 8408649 (Sold per foot)
89 9528233 85 TERMINAL .. Miniature
90 9323687 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
91 9323688 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
92 9518538 2 WASHER .. Nylon - .200 1.D. x .437 O.D. x .020 in. thick
93 9323392 1 WASHER ..Plain -No. 10
*94 8475530 3 WASHER .. Lock - 5/16
*95 8475523 3 NUT .. Adapter - 1/4^0 hex.

A4018 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L.NO. A4o is
CIRCUIT MODULE ASSEMBLIES

37^32127,86,32 28,84,73,23i r29 72

91
35 J
44 41

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Ref. No. 1
PLATE A4018-1

OCTOBER, 1981 A4018


E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4019


CIRCUIT MODULE ASSEMBLIES
SA100 Sanding
PLATE A4019-1

Ref. Part No.


No. Number Req. Description
1 9324007 1 MODULE ASY... SA100 - Sanding
2 9321665 1 PLATE .. Face - Extended
3 9324005 1 PLATE .. Name - SA100
4 9322443 1 SCREW ASY... Jack - No. 10-32 thread -12-1/4 in. long shaft
5 9322442 1 KNOB.. Jack screw
6 9438798 1 SCREW .. No. 10-32 x 22 hex. socket head
7 9518539 2 KEEPER ..Half brass
8 9518537 1 FASTENER.. Keeper
9 9331257 6 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 34 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
11 9321592 1 RETAINER .. Pin - Red polycarbonate -10.24 in. long
12 9321663 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9520723 1 DIODE .. Light emitting - Green - Formerly 8461993 and 9326986
16 9326987 2 HOUSING .. Diode - Half - Black noryl
17 8441604 3 RELAY .. ASR-DSR-MSCR- 3 N.O. or 3 N.C. - Coil resistance:
2155 Ohms-74 Volts D.C.
18 8421019 12 DIODE .. Silicon - Dl thru D12
19 8373329 1 DIODE.. Silicon-D13
20 8420108 1 RESISTOR .. Rl - 2200 Ohms - 5 Watt
21 9325782 46 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
22 9504993 2 TERMINAL.. 1/16 - .076 I.D. x .735 in. long
23 9528233 48 TERMINAL .. Miniature -1/4 in. long
24 9515503 33 CONNECTOR... Cable - Circuit board - .026 dia. to .033 dia. lead or pin
25 9323687 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
26 9323688 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
27 9518538 2 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 in. thick
28 8468367 6 WASHER ..Plain-No. 6
29 8468369 12 WASHER .. Plain - No. 10 - 377 O.D.
30 9323392 1 WASHER .. Plain - No. 10 - .393 O.D.
31 118926 12 WASHER.. Lock-No. 10
32 8412097 6 NUT .. No. 6-32 hex.
33 110923 12 NUT .. No. 10-32 hex.

OCTOBER, 1981 A4019


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4019


CIRCUIT MODULE ASSEMBLIES

oooooo) ( o o o o o o

III

15- -4
16- 5
-6
Ref. No. 1
PLATE A4019-1

A4019 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4020


CIRCUIT MODULE ASSEMBLIES
SCI00 Signal Conditioner
PLATE A4020-1
Ref. Part No.
No. Number Req. Description

1 9330882 1 MODULE AS Y.... SCI 00 -Signal conditioner

2 9321664 1 PLATE .. Face - Red polycarbonate


3 9330884 1 PLATE.. Name -SC100
4 9322443 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
5 9322442 1 KNOB .. Jack screw
6 9438798 1 SCREW .. Set - No. 10-32 x .22 hex. socket head
7 9518539 2 KEEPER ..Half -Brass
8 9518537 1 FASTENER .. Keeper
9 9331257 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 60 PIN .. Male terminal - .063 terminal dia. x 1 in. long - Gold plated
11 9321592 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9311617 1 CAPACITOR .. Cl - .1 MFD. - 100 Volts D.C.
16 8481622 1 CAPACITOR .. C2 - 100 MFD. - 25 Volts D.C.
17 9336213 3 CAPACITOR .. C3,C4,C5 -.1 MFD. - 100 Volts D.C.
18 8373329 31 DIODE .. Silicon - Dl thru D31
19 8378680 6 DIODE .. Zener - Zl thru Z6 - 91V.
20 8421174 7 TRANSISTOR .. Ql thru Q7
21 8378759 12 TRANSISTOR .. Q8 thru Q19
22 8463172 19 PAD .. Lead conversion - .40 dia. x .30 in. thick
23 8483288 13 ISOLATOR .. Opto - Semi-conductor device - Oil thru Oil 3
24 9331222 4 COMPARATOR .. Quad voltage - CP1 thru CP4
25 8494696 3 AMPLIFIER .. Dual operational - OP1 thru OPS
26 9339434 13 SOCKET .. 6 pin - Oil thru Oil 3
27 9339435 7 SOCKET .. 14 pin - CP1 thru CP4, OP1 thru OPS
28 9318452 7 RESISTOR .. R1,R2,R3,R4,R5,R6,R7 3650 Ohms - 5 Watt
29 9315992 13 RESISTOR .. R8 thru R14, R51 thru R56 SOlKOhms- 1/8 Watt
30 9315908 32 RESISTOR .. R15 thru R28,R81 thru R98 20K Ohms - 1/8 Watt
31 9325102 7 RESISTOR .. R29,R31,R33,R35,R37,R39,R41 24.9K Ohms - 1/8 Watt
32 9315906 14 RESISTOR .. R30,R32,R34,R36,R38,R40,R99 - R106 10K Ohms - 1/8 Watt
33 9315905 7 RESISTOR .. R42,R43,R44,R45,R46,R47,R48 48 Ohms - 1/8 Watt
34 9317120 2 RESISTOR .. R49,R50 4990 Ohms - 1/4 Watt
35 8421163 12 RESISTOR .. R57 thru R68 30K Ohms - 1/2 Watt
36 9335864 6 RESISTOR .. R69,R70,R71,R72,R73,R74 4 Ohms - 3 Watt
37 9331810 6 RESISTOR .. R75,R76,R77,R78,R79,R80 649 Ohms - 1/2 Watt
38 9325782 60 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
39 9504993 14 TERMINAL .. 1/16 - .076 I.D. x .735 in. long
40 9528233 60 TERMINAL .. Miniature - 1/4 in. long
41 9323687 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
42 9323688 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
43 9518538 2 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 .thick
in
44 9323392 1 WASHER ..Plain -No. 10

OCTOBER, 1981 A4020


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4020

CIRCUIT MODULE ASSEMBLIES

40-\39 14 /-32A30/-33X3IA32 r20

Ref. No. 1
PLATE A4020-1

A4020 OCTOBER, 1981


E L E C T R O . M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4021


CIRCUIT MODULE ASSEMBLIES
SW100 and SW101 Starting Wheel Slip
PLATE A4021-1
Ref. Part No.
No. Number Req. Description
A B
1 9507987 1 . MODULE ASY. .. SW100 - Starting wheel slip
1 9511716 - 1 MODULE ASY. .. SW101 - Starting wheel slip
2 9321664 1 1 PLATE .. Face - Red polycarbonate
3 9507989 1 . PLATE .. Name -SW1 00
3 9516009 _ 1 PLATE .. Name -SW1 01
4 9322443 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-1/4 in. long shaft
5 9322442 1 1 KNOB .. Jack screw
6 9438798 1 1 SCREW .. No. 1 0-32 x 22 hex. socket head
7 9518539 2 2 KEEPER ..Half -Brass
8 9518537 1 1 FASTENER .. Keeper
9 9331257 4 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 60 60 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
11 9321592 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 1 FRAME .. Pin retainer - Red polycarbonate
*13 9320966 1. 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9520723 3 3 DIODE .. Light emitting - Green - Formerly 8461993 and 9326986
16 9326986 3 3 DIODE .. Light emitting - Red - Formerly 8461993
17 9326987 12 12 HOUSING .. Half - Light emitting diode - Black
18 9332144 1 1 SWITCH .. Toggle - Momentary - D J?.D.T. - Center off - TS1
19 9332145 1 1 SWITCH .. Toggle - Momentary - Two pole - Three pos. - No off - TS2
20 8475523 2 2 NUT .. Switch adapter - 1/440 hex.
*21 9336213 24 24 CAPACITOR .. Cl ,2,4,16,25,26,27,30,31,33,34,3648 - .1 MFD. - 100 Volts D.C.
22 9327454 5 5 CAPACITOR .. C3 ,5,6,18,32 - 10 MFD. - 50 Volts D.C.
*23 9508004 5 5 CAPACITOR .. C7,10,ll,12,14 - 1 MFD. - 50 Volts D.C.
24 9332063 1 1 CAPACITOR .. C8 - 30 MFD. - 50 Volts D.C.
25 9311616 3 3 CAPACITOR .. C9 ,1 5 ,23 - 5 MFD. - 50 Volts D.C.
26 8480361 1 -1 CAPACITOR .. C13 - 100 MFD. - 50 Volts D.C.
27 8421179 2 2 CAPACITOR .. C17,19 - .01 MFD. - 100 Volts D.C.
*28 9508005 1 1 CAPACITOR .. C21 - 22 MFD. - 50 Volts D.C.
£29 9517952 1 1 CAPACITOR .. C22 - 5.6 MFD. - 63 Volts D.C.
<>29 9513360 1 1 CAPACITOR .. C22 - 5.6 MFD. - 50 Volts D.C.
30 9331808 1 1 CAPACITOR .. C35 - 5 MFD. - 25 Volts D.C.
31 9533704 54 54 DIODE .. Silicon - Dl-9, 11-55
32 9333502 1 1 DIODE ..Zener-Zl
33 9327056 7 7 DIODE .. Array - DA1 - 7
34 8421133 1 1 TRANSISTOR .. Ql
35 8463172 1 1 PAD .. Lead conversion - .40 dia. x .30 in. thick
36 9528235 7 7 AMPLIFIER .. Quad operational - QOP1 - 7
37 9331222 6 6 COMPARATOR .. Quad voltage - CP1 - CP5
38 9326449 1 1 DIVIDER .. Frequency - 24 stage - CO1
39 9516046 1 1 GATE .. Input AND - Quad 2 - 1/2 - AND 1
40 8483288 1 1 ISOLATOR ..Opto- Oil
41 9326448 1 1 SWITCH .. Quad analog - ANSI
42 9339434 1 1 SOCKET .. 6 pin
43 9339435 22 22 SOCKET.. 14 pin
44 9339436 1 1 SOCKET .. 16 pin
45 9331807 33 33 RESISTOR .. R12,l ,8,9,14,15,25 ,29,30,40,41,
47,48,63,65,73,82,87,89,92,103,105,106,
109,110,115,116,123,125,152,174,175 30.1KOhms- 1/8 Watt
46 8282685 3 3 RESISTOR .. R3,16,22 2K Ohms- 1 Watt
47 9325122 3 3 RESISTOR ..R4,17,165 14.3K Ohms- 1/8 Watt

OCTOBER, 1981 A4021


E L E C T R O - M O T I V E D I V O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4021


CIRCUIT MODULE ASSEMBLIES
Ref. Part Nfo.
No. Number R eq. Description
A B
48 9325099 6 6 RESISTOR ..R5,18,26,37,161,176 6.04K Ohms- 1/8 Watt
49 9316834 1 1 RESISTOR .. R6 2.21K Ohms- 1/8 Watt
50 9325152 1 1 RESISTOR ..RIO 23 .7K Ohms- 1/8 Watt
51 9325130 2 _ RESISTOR ..Rll,154 3.65K Ohms- 1/8 Watt
51 9325130 _ 1 RESISTOR ..Rll 3.65K Ohms- 1/8 Watt
52 9316831 1 1 RESISTOR ..R12 28K Ohms- 1/8 Watt
53 9315906 19 19 RESISTOR .. R13,46 ,50,54,55,56,57,71,77,
94,95 10 2,113,144,153,156,159,162,168 10K Ohms- 1/8 Watt
54 9329575 1 1 RESISTOR ..R19 80.6K Ohms- 1/8 Watt
55 9331954 2 2 RESISTOR .. R20.122 22.1K Ohms- 1/8 Watt
56 9330634 1 1 RESISTOR ..R21 1.02K Ohms- 1/8 Watt
57 9331967 5 5 RESISTOR ..R23,l 12,1 18,158,167 280K Ohms- 1/8 Watt
58 9322071 3 3 RESISTOR .. R27,28,62 1M Ohms - 1/4 Watt
59 9331989 1 1 RESISTOR ..R31 2M Ohms- 1/2 Watt
60 9331952 3 3 RESISTOR ..R32,33,34 1.5K Ohms- 1/8 Watt
61 9315908 12 - RESISTOR ..R35,51,74,75,78,79,93,96,
121,129, 130,163 20K Ohms- 1/8 Watt
61 9315908 - 15 RESISTOR .. R35, 5 1,60,74,75,78,79,93,96,
121,129, 130,131,133,163 20K Ohms- 1/8 Watt
62 9325151 2 2 RESISTOR ..R36,160 11. 3K Ohms- 1/8 Watt
63 9331968 2 2 RESISTOR .. R38,142 35.7K Ohms- 1/8 Watt
64 9315992 1 1 RESISTOR ..R39 301K Ohms- 1/8 Watt
65 9320327 4 4 RESISTOR .. R42,45,140,143 IK Ohms- 1/8 Watt
66 9325798 1 1 RESISTOR ..R43 590K Ohms- 1/4 Watt
67 9315901 7 7 RESISTOR ..R44,69 ,70,72,85,1 17,1 19 100K Ohms- 1/8 Watt
68 9325142 2 2 RESISTOR ..R49,lll 4.99K Ohms- 1/8 Watt
69 9325102 2 2 RESISTOR ..R52,170 24.9K Ohms- 1/8 Watt
70 9333484 1 1 RESISTOR ..R58 5.11K Ohms- 1/8 Watt
71 9329588 2 - RESISTOR .. R59.60 16.2K Ohms- 1/8 Watt
*71 9336552 - 2 RESISTOR .. R59,141 121K Ohms- 1/8 Watt
72 9329578 1 1 RESISTOR ..R64 1.47K Ohms- 1/8 Watt
73 9331801 1 1 RESISTOR .. R66 147K Ohms - 1/8 Watt
74 9325138 1 1 RESISTOR .. R67 13.3K Ohms- 1/8 Watt
75 9331978 2 2 RESISTOR .. R68,173 90.9K Ohms- 1/8 Watt
76 9331975 2 2 RESISTOR ..R76,114 56.2K Ohms- 1/8 Watt
77 9329580 2 2 RESISTOR .. R80,177 30.9K Ohms- 1/8 Watt
78 9320326 2 2 RESISTOR ..R81,100 2K Ohms- 1/8 Watt
79 9325157 1 1 RESISTOR .. R83 665K Ohms- 1/8 Watt
80 9325101 1 1 RESISTOR .. R84 19.1K Ohms - 1/8 Watt
81 9325137 1 1 RESISTOR .. R90 8.06K Ohms- 1/8 Watt
82 9325143 1 1 RESISTOR ..R91 7.15K Ohms- 1/8 Watt
83 9331956 1 1 RESISTOR ..R98 13K Ohms- 1/8 Watt
84 9325156 3 3 RESISTOR .. R99,132,150 1.13K Ohms- 1/8 Watt
85 9325109 2 2 RESISTOR ..R101,126 499K Ohms - 1/8 Watt
86 9325149 2 2 RESISTOR ..R104.124 150K Ohms - 1/8 Watt
87 9329585 1 1 RESISTOR .. R107 4.22K Ohms- 1/8 Watt
88 9325117 2 2 RESISTOR ..R108,155 5.23K Ohms- 1/8 Watt
89 9331973 1 1 RESISTOR .. R127 4.64K Ohms- 1/8 Watt
90 9331971 2 - RESISTOR ..R131,133 48.7K Ohms- 1/8 Watt
91 9331969 1 - RESISTOR .. R136 5.62K Ohms- 1/8 Watt
91 9332097 - 1 RESISTOR ..R136 42.2K Ohms- 1/8 Watt
92 9517965 1 1 RESISTOR ..R137 1.07K Ohms - 1/8 Watt
93 9330633 1 - RESISTOR .. R138 10.2K Ohms- 1/8 Watt
93 9331798 - 1 RESISTOR .. R138 86.6K Ohms- 1/8 Watt
94 9516051 1 - RESISTOR ..R141 487K Ohms- 1/8 Watt
95 9329591 1 - RESISTOR .. R145 15.8K Ohms- 1/8 Watt
95 9316830 - 1 RESISTOR .. R145 15.4K Ohms- 1/8 Watt
*96 9325113 - 1 RESISTOR .. R146 32.4K Ohms- 1/8 Watt
*97 9318721 - 1 RESISTOR .. R147 29 .4K Ohms- 1/8 Watt
98 9331946 1 - RESISTOR .. R148 3.4K Ohms- 1/8 Watt

A4021 OCTOBER, 1981


E l E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4021


CIRCUIT MODULE ASSEMBLIES
Ref. Part No.
No. Number Req. Description
A B
98 9338913 . 1 RESISTOR .. R148 2.1K Ohms- 1/8 Watt
99 9331976 1 - RESISTOR .. R149 4.53K Ohms- 1/8 Watt
99 9320325 . 1 RESISTOR .. R149 12.4K Ohms- 1/8 Watt
100 9325121 1 . RESISTOR.. R151 9.53K Ohms- 1/8 Watt
100 9325148 - 1 RESISTOR .. R151 18.2K Ohms- 1/8 Watt
101 8340458 5 5 RESISTOR .. R53, 86,88 ,97, 169 1K Ohms- 1/2 Watt
*102 9336283 - 1 RESISTOR .. R154 6.98K Ohms- 1/8 Watt
103 9325106 2 - RESISTOR ..R164,l 78 60.4K Ohms - 1/8 Watt
103 9325106 - 1 RESISTOR .. R164 60.4K Ohms- 1/8 Watt
104 9325133 1 1 RESISTOR .. R166 249K Ohms- 1/8 Watt
105 9315896 1 1 RESISTOR.. Rl 71 15K Ohms- 1/8 Watt
106 9325146 i - RESISTOR .. R172 49 .9K Ohms - 1/8 Watt
*106 9325146 - 2 RESISTOR ..Rl 72, 178 49 .9K Ohms - 1/8 Watt
107 9331945 1 1 RESISTOR ..Rl 79 158K Ohms- 1/8 Watt
108 9325782 68 68 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
109 9528233 68 68 TERMINAL .. Miniature
*110 8494597 7 7 CONNECTOR .. Cable - Circuit board - .050 1.D. x 070 O.D.
111 9323687 5 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
112 9323688 7 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
113 9518538 2 2 WASHER .. Nylon - .200 1.D. x .437 O.D. x .020 in thick
114 9323392 1 1 WASHER ..Plain -No. 10
115 8475530 2 2 WASHER.. Lock -5/1 6

OCTOBER, 1981 A4021


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4021


CIRCUIT MODULE ASSEMBLIES

r70r60rl05r26 J-33 r58/-65/-25/-9

KBMO?

Ref. No. 1
PLATE A4021-1

A4021 OCTOBER, 1981


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List No. A4023


CIRCUIT MODULE ASSEMBLIES
WO 100 Wheel Overspeed
PLATE A4023-1

Description
MODULE ASY... WO 100 - Wheel overspeed
PLATE .. Face - Red polycarbonate
PLATE ..Name-WO 100
SCREW ASY... Jack - No. 10-32 thread -12-1/4 in. long shaft
KNOB.. Jack screw
SCREW .. No. 10-32 x 22 hex. socket head
KEEPER ..Half-Brass
FASTENER.. Keeper
PAD .. Rubber - .42 x .42 x .68 in.
PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
RETAINER .. Pin - Red polycarbonate -10.24 in. long
FRAME .. Pin retainer - Red polycarbonate
FRAME .. Support - Circuit board - Red polycarbonate
BRACKET .. Angle - .46 x .64 x .68 in.
SWITCH .. Toggle - Momentary - SJP.D.T. - Center off
NUT .. Adapter -1/4 - 40 hex.
CAPACITOR .. Cl,2 - .1 MFD. -100 Volts D.C.
CAPACITOR .. C3,4 -100 MFD. - 25 Volts D.C.
CAPACITOR .. C5 -12 - .1 MFD. -100 Volts D.C.
DIODE .. Silicon - Dl - 5
TRANSISTOR .. Ql
PAD .. Lead conversion - .40 dia. x .30 in. thick
AMPLIFIER .. Dual operational - OP1 - 4
ISOLATOR .. Opto - Oil
SOCKET .. 6 pin
SOCKET.. 14 pin
27 9311602 7 RESISTOR .. Rl - 3,16,17,21,22 20K Ohms- 1/4 Watt
28 9324199 2 RESISTOR .. R4,7 499 Ohms- 1/4 Watt
29 9314014 2 RESISTOR ..R5,9 15.8K Ohms- 1/4 Watt
30 9314012 2 RESISTOR .. R6,8 3.09K Ohms- 1/4 Watt
31 9332556 2 RESISTOR .. R10,14 750 Ohms- 1/4 Watt
32 9322689 2 RESISTOR.. Rl 1,1 5 7150 Ohms- 1/4 Watt
33 9332555 2 RESISTOR ..Rl 2,1 3 11. 5K Ohms- 1/4 Watt
34 9314045 1 RESISTOR .. R19 1K Ohms- 1/4 Watt
35 9315992 1 RESISTOR .. R20 301K Ohms- 1/8 Watt
36 9311701 2 POTENTIOMETER .. RH1.2 20K Ohms- 1 Watt
37 9325782 25 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
38 9528233 26 TERMINAL .. Miniature
39 9323687 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
40 9323688 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
41 9518538 2 WASHER .. Nylon - .200 ID. x .437 O.D. x .020 in. thick
42 9323392 1 WASHER ..Plain -No. 10
43 8475530 1 WASHER .. Lock - 5/16

OCTOBER, 1981 A4023


E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. No. A4023


CIRCUIT MODULE ASSEMBLIES

29-\ 28-i 27-ir28 r 29 _r23 ,-20 y-27 r 23


26

II

17

Illl
fM CSI <M <SI <SI «0 ^^J

O OO O O O O O O O O 0 ) o o o o o ) (000000} CD

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Ref. No. 1
PLATE A4023-1

A4023 OCTOBER, 1981

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