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190
REPLACEMENT PARTS V
0
1040
1080
1090
INERTIAL AIR SYSTEM
LOCOMOTIVES 2700
2900
COUPLER, DRAFT GEAR
HORN. BELL
OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
Parts
List Part Page Locomotive
Number Subject Number No. Application
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Numbe: Subject Number No. Application
A3240 Electrical Control Cabinet
Non-Dynamic and Dynamic Brake
Electrical Control Cabinets
Shunt Panel Assemblies
Sequence Test Panel Assembly 8315202
Dynamic Brake Panel Assembly 8302447
Engine Control Panel Assembly GP30
Main Control Panel Assembly 8315701
Fuse and Switch Panel Assembly
Cover and Door Assemblies
A3241 Electrical Control Cabinet
Electrical Control Cabinet Frame Asy.
Main Control Panel Assemblies GP18,GP20,SD18
Auxiliary Panel Assemblies
Dynamic Brake Panel Assembly 8279283
Cover Assemblies (Engine Room Side) GP18.GP20
Door Assemblies (Cab Side)
Door Assemblies (Engine Room Side) SD18
Door Assemblies (Cab Side)
A3242 Electrical Control Cabinet
No. 1 and No. 2 Electrical Control
Cabinets 1-7
Electrical Control Cabinet Frame Asy's. 8-10
Main Control Panel Assemblies 11-13
GP28,GP35,DD35,DDA35,SD28,SD35,
Engine Control Panel Assemblies 14-15
SDP28,SDP35
Fuse and Switch Panel Assemblies 16
Dynamic Brake and Dynamic Brake
Extended Range Panel Assemblies 17-18
E3244 Electrical Control Cabinet
No. 1 and No. 2 Electrical Control
Cabinets 1-5 DDA40X
Electrical Control Cabinet 6-11 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
SD40-2 ,SD40T-2 ,SD45 -2 ,SD45T-2,
SDP40F,F40C,F40PH
"X" Style Electrical Control
Cabinets 12-22 GP38-2,GP39-2,GP39X,GP40-2,GP40X,
GP50.SD38-2 ,SD40-2 ,SD40-2SS,
SD40T-2,SD40X,SD50,SD50S
Electrical Control Cabinets 23-30 GP15-1
No. 1 Electrical Control Cabinet Frame
Assembly 31-32 DDA40X
Electrical Control Cabinet Frame Asy. 33-34 GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2,SD40-2 ,SD40T-2 ,SD45-2,
SD45T-2,SDP40F,F40C,F40PH
"X" Style Electrical Control Cabinet
Frame Assembly 35-37 GP15-l,GP38-2,GP39-2,GP39X,GP40-2,
GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD50,SD50S
No. 2 Electrical Control Cabinet
Frame Assembly 38-39
Circuit Module Assemblies 4041
Annunciator Panel Assembly 42-43 DDA40X
Main Control Panel Assemblies 4445
Reset Delay Panel Assemblies 46
Main Control Panel Assemblies 4748 GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2 ,SD40-2 ,SD40T-2 .SD45-2,
SD45T-2 ,SDP40F,F40C ,F40PH
Main Control Panel Assemblies 49-50 GP15-1,GP38-2,GP39-2,GP40-2,GP40X,
SD38-2.SD40-2SS
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
E3244 Electrical Control Cabinet (Continued)
Main Control Panel Assemblies 51-52 GP39X,GP50,SD40-2,SD40T-2,SD40X,
SD50,SD50S
Engine Control Panel Assemblies 53-54 DDA40X
Engine Control Panel Assemblies 55-56 GP15-1 ,GP38-2,GP39-2,GP39X,GP40-2,
GP40P-2,GP40X,GP50,SD38-2,SD40-2,
SD40-2SS,SD40T-2,SD40X,SD45-2,
SD45T-2,SD50,SD50S,SDP40F,F40C,
F40PH,F40PH-2
Circuit Breaker Panel Assemblies 57 DDA40X
Circuit Breaker Panel Assemblies 58-59 GP15-l,GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F,F40C,F40PH
No. 1 Circuit Breaker Panel Assemblies 60 GP15-l,GP38-2,GP39-2,GP39X,GP40-2,
No. 2 Circuit Breaker Panel Assemblies 61-62 GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
Circuit Breaker Compartment Assemblies 63-64 SD40T-2,SD40X,SD50,SD50S
Fuse and Switch Panel Assemblies 65-66 DDA40X
Fuse and Switch Panel Assemblies 67 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
SD40-2,SD40T-2,SD45-2,SD45T-2,
SDP40F,F40C,F40PH
Fuse and Switch Compartment Asy's. 68 GP15-1 ,GP38-2,GP39-2,GP39X,GP40-2,
GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD50,SD50S
Resistor Panel Assemblies 69 GP15-1 ,GP38-2,GP39-2,GP40-2,GP40P-2,
Terminal Board Panel Assemblies 70 SD38-2 ,SD40-2 ,SD40T-2 ,SD45 -2,
SD45T-2,SDP40F,F40C,F40PH
Excitation Panel Assembly 71 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2,
F40PH
Head End Power Control Panel Assemb 72 F40PH,F40PH-2
Hump Control Panel Assembly 73
RZP Panel Assembly 74 SD40-2
Engine Low Idle Panel Assemblies 75-76 GP38-2,GP40-2,SD40-2
Cable Assemblies 77
Provision For Load Test On Dynamic DDA40X
Brake Grids 78-79
D3245 Electrical Control Cabinet
Electrical Control Cabinets 1-5 GP38 ,GP39 ,GP40,SD38 ,SD39 ,SDL39,
SD40,SD45,SDP38,SDP40,SDP45,
FP45
No. 1 Control Cabinet Dynamic Brake
and Extended Range Dyn. Brk. Equip. - 6 GP38,GP39,GP40,SD38,SD39,SD40,
SD45,SDP38,SDP40,SDP45,FP45
No. 1 Control Cabinet Frame Assembly 7-8 GP38,GP39,GP40,SD38,SD39,SDL39,
SD40,SD45,SDP38,SDP40,SDP45
Main Control Panel Assemblies 9-11 F45,FP45
Excitation Control Panel Assemblies 12 GP39 ,GP40,SD39 ,SDL39,SD45 ,SDP45,
F45,FP45
Excitation Control Panel Assemblies 13 GP40,SD45
Excitation Control Panel Assembly 8363685 14 SD40,SDP40
Performance Control Panel Assemblies 15 GP39 ,GP40,SD39 ,SDL39
Performance Control Panel Assemblies 16 SD40,SD45 ,SDP40,SDP45 ,F45 ,FP45
Performance Control Panel'Assembly /837S374 SD45
Performance Control Panel Assembly /8378127 SD40
Fault Detection and Rate Control
Panel Assemblies 17 GP40,SD40,SD45 ,SDP40,SDP45 ,F45 ,FP45
Throttle Response and Wheel Slip
Panel Assemblies 18 GP30,GP35,GP39,GP40,DD35JSD35,
SD39,SDL39,SD40,SD45,SDP35,
SDP40 ,SDP45 ,F45 ,FP45
/ Indicates assembly number only. Breakdown scheduled for future supplement.
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
D3245 Electrical Control Cabinet (Continued)
Throttle Response and Wheel Slip
Panel Assembly /8481556 GP38,SD38
Throttle Response and Wheel Slip
Panel Assembly r 8481 557 GP35 ,GP39 ,GP40,DD35 ,SD35 ,SD39 ,SDL39,
SD40,SD45 ,SDP35 ,SDP40,SDP45 ,F45 ,
FP45
Engine Control Panel Assemblies .... 19-20 \ GP38,GP39,GP40,SD38,SD39,SDL39,
f SD40,SD45,SDP38,SDP40,SDP45,
Circuit Breaker Panel Assemblies .... 21 F45,FP45
Circuit Breaker Panel Assembly f 8438791 SD45X
Fuse and Switch Panel Assemblies .... 22 GP38,GP39,GP40,SD38>SD39,SDL39,
SD40,SD45 ,SDP38 ,SDP40,SDP45 ,F45 ,
FP45
Fuse and Switch Panel Assembly / 8423361 GP38,GP39
Fuse and Switch Panel Assembly / 8410245 SD38,SD39
Resistor Panel Assemblies .... 23-24 GP38,GP39,GP40,SD38,SD39,SDL39,
SD40.SD45 ,SDP38 ,SDP40,SDP45 ,
F45.FP45
Instant Detection and Correction
(IDAC) Wheel Slip Control I GP39,GP40,SD39,SDL39,SD40,SDP40,
Panel Assemblies .... 25 i F45,FP45
Wheel Slip Panel Assemblies .... 26 GP40,SD40,SD45,SDP40,SDP45
Auxiliary Control Panel Assemblies .... 27 GP38,SD38,SDP38
Auxiliary Control Panel Assemblies .... 28 SD40,SD45 ,SDP40,SDP45 ,F45 ,FP45
Transition Sequence Test Panel Asy. .... 29 GP38,SD38,SD39,SDL39,SD40,SD45,
SDP38 ,SDP40,SDP45 ,F45 ,FP45
AR10 Generator Diode Protection
Panel Assembly 8424933 30 GP39 ,GP40,SD40,SD45 ,SDP40,SDP45 ,
F45,FP45
Annunciator Panel Assembly 8423235 31-32 GP39,GP40
Dynamic Brake and Warning Panel Asy's. 33 GP38,GP39,GP40,SD38,SD40,SD45,
SDP38,SDP40,SDP45,FP45
Dynamic Brake and Warning Panel Asy /. 8472744 GP30,GP40
Dynamic Brake Extended Range
Control Panel Assemblies 34 SD39 ,SD40,SD45 .SDP40.SDP45 .FP45
No. 2 Control Cabinets .... S
No. 2 Control Cabinet Frame Asy. 38-39 } D40,SD45,SDP40,SDP45,FP45
No. 2 Control Cabinet Search Test
Equipment .... 40 SDP45
No. 2 Control Cabinet Cable and
Connections .... 41 SD40,SD45,SDP40,SDP45 ,FP45
B3246 Electrical Cabinet
Head End Lighting Equipment
Cabinet Assembly 8416237 1-2 GP40P
Head End Auxiliary Electrical
Cabinet Assembly 8497064 3-4 F40C
Head End Auxiliary Electrical
Cabinet Assembly 9313748 5-7 F40PH
Head End Monitor Panel Assembly 9312274 8 F40PH
Head End Contact Cabinet Asy. .... 9-10 F40PH
D3247 Electrical Control Cabinet Filter
Equipment
Air Filter Application .... 1-2 GP38,GP39,GP40,GP40P,SD38,SD39,
SDL39,SD40,SD45,SDP38,SDP40,
SDP45,F45,FP45
Air Filter Application .... 3 GP38-2,GP39-2,GP40-2,GP40P-2,SD38-2)
SD40-2,SD40T-2 ,SD45-2 .SD45T-2 ,
SDP40F.F40C
/ Indicates assembly number only. Breakdown scheduled for future supplement.
VOLUME TWO OCTOBER, 1981
E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
C3248 Generator Shunt Panel Assemblies 1-2 GPI 8,GP20,GP28 ,GP30,GP35 ,GP38 ,GP39,
GP40,GP40P,DD35 .DDA35 ,SD18,SD28,
SD35,SD38,SD39,SDL39,SD40,SD45;
SDP28 ,SDP35 ,SDP38 ,SDP40,SDP45,
F45,FP45
A3249 Traction Motor Ammeter Shunt Panel
Assembly
Ammeters and Ammeter Shunt
Panel Assemblies 1-2 GP18,GP20,GP28,GP30,GP35,GP38,GP40,
DD35,DDA35,SD18,SD28,SD35,SD38,
SD40,SD45,SDP28,SDP35,SDP38,
SDP40,SDP45 ,F45 ,FP45
C3286 Panel Assembly
Wheel Slip Control Panel 8397747 1-2 GP38,GP38AC,GP39,GP40,GP40P,
Bridge Support Assembly 8398416 3 DDM45,SD38,SD38AC,SD39,
Control and Auxiliary Control SDL39,SD40,SD45,SDP45,
Board Assemblies 4 F45,FP45
Indicator Light Switch Panel Asy. 5 GPI 5-1 ,GP38-2,GP39-2,GP40-2,GP40P-2,
Indicator Light Switch Lens Caps 6 SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F,F40C,F40PH
A.C. Trainline Power Switch and
Indicator Panel Assembly 8496485 7 F40C
3300 GROUP - MAIN GENERATOR - ALTERNATOR
C3314 Main Generator - Alternator
D22-D14 Main Generator Assemblies 1-8
Stator Assemblies 9-13
Armature and Rotor Assemblies 14-15
End Housing Assembly 8166204 16 GP18,GP20,GP30,SD18
Alternator Collector Ring Assemblies 17
Brush Holder Assembly 8084210 18
Commutator End Cover Assembly 8130226 19-20 GPI 8
Air Box Assemblies 21 GP20,SD18
Air Box Assembly 8304050 22 GP30
F3316 Main Generator - Alternator
D32-D14 Main Generator Assemblies 1-6
Flywheel Guard Assemblies and
Generator Mounting Parts 4
Generator Stator Assemblies 7-10 GPI 5-1 ,GP28,GP28M,GP30,GP35 ,GP38,
D14 Alternator Stator Assemblies 8349865 11 GP39,DD35,DDA35,SD18,SD28
Armature and Rotor Assembly 8331441 12-13 SD35,SD38,SD39,SDL39,SDP28,
End Housing Assemblies 14 SDP35.SDP38
Alternator Collector Rink Assemblies 15
Brush Holder Assembly 8331071 16
Air Box Assemblies 17
D32C-D14 Air Box Assembly 8348688 18 SD18
Air Box Assembly 8448889 19 GP15-1,GP38,SD38
H3317 AR10 Alternator
AR10 Alternator Reference List 1
AR10-D14 Alternators 2-11
GP38,GP38AC,GP38-2,GP39,GP39-2,
Flywheel Guard Assemblies and GP40,GP40P,GP40-2 ,GP40P-2 ,SD38,
Alternator Mounting Parts 10 SD38AC.SD38-2 ,SD40,SD40-2,
Circuit Filter Assemblies 12-13 SD40T-2,SD45,SD45-2,SD45T-2,
AR10 Stator Assembly 8356273 14-15
D14 Alternator Stator Assemblies 16 SDP40,SDP40F,SDP45,F40C,
D18 Alternator Stator Assemblies 9518142 17 F40PH,F40PH-2,F45,FP45
Alternator Rotor Assemblies 18-20
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
H3317 AR10 Alternator (Continued)
Collector Ring Assemblies 8345866 21 GP38 ,GP38 AC ,GP38-2,GP39 ,GP39-2,
Air Box Assemblies 22-24 GP40,GP40P,GP40-2,GP40P-2 ,SD38,
Rectifier Bank Assemblies - Fabricated SD38AC,SD38-2,SD40,SD40-2,
Type 25-26 SD40T-2,SD45,SD45-2,SD45T-2,
Rectifier Bank Assemblies - Molded SDP40,SDP40F,SDP45,F40C,
Type 27-28 F40PH.F40PH-2 ,F45 ,FP45
Silicon Diode Reference List 29
B3318 AR12 Alternator
AR12-D14 Alternator Assemblies 1-4
Circuit Filter 5
AR12 Stator Assembly 8417618 6-7
D14 Alternator Stator Assembly 8422304 8
9-10 DDA40X,SD45X
Rotor Assemblies
Collector Ring Assembly 8345866 11
Air Box Assembly 8421740 12-13
Rectifier Bank Assembly 8418266 14-15
A3319 AR15 and AR16 Alternators 1-6 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
3600 GROUP - BLOWERS AND DRIVES
D3609 Blowers and Drive
Auxiliary Generator and Main Generator
Blower Mounting Drive and Guards 1-2 GP18,GP20
Main Generator and No. 1 End Traction
Motor Blower, Auxiliary Generator
Mounting and Drive 3-5 SD18
Traction Motor Blower Applications 6
Traction Motor Blower Assemblies 7 GP18,GP20
Blower Motor Assembly 3175740 8
No. 1 End Traction Motor Blower Appl. 9
JSD18
Blower Motor Assembly 5380277 10
D3610 Blowers and Drive
Main Generator and Traction Motor
Blowers Auxiliary Generator, Drive,
Mounting and Air Duct 1-3 GP30
J3611 Blowers and Drives
Blower Assembly and Mounting
Reference List GP15-l,GP28,GP35,GP38,GP38AC,GP38-2,
Blowers, Drives, Guards, Air Ducts, GP39 ,GP39-2 ,GP39X,GP40,GP40P,
Aspirator and Mountings 2-13 GP40-2,GP40P-2,GP40X,GP50,DD35,
Blower Assemblies 14-17 DDA35 ,DDA40X,SD28 ,SD35 ,SD38,
SD38AC,SD38-2,SD39,SDL39,SD40,
SD40-2 ,SD40-2SS,SD40T-2 ,SD40X,
SD45 ,SD45-2 ,SD45X,SD45T-2 ,SD50,
SD50S,SDP28 ,SDP3 5 ,SDP38 ,SDP40,
SDP40F,SDP45 ,F40C,F40PH,F40PH-2,
F45,FP45
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
H3650 Flexible Coupling Drive Assembly
Engine to Auxiliary Generator
Drive Assembly - Locomotives
with D.C. Auxiliary Generator GPI 5 ,GP18,GP20,GP28 ,GP30,GP35 ,GP38,
GP38AC,GP38-2,GP39,GP39-2,GP39X,
GP40,GP40P,GP40-2 ,GP40P-2 ,GP50,
DD3 5 ,DDA3 5 ,DDA40X,SD18 ,SD28,
SD3 5 ,SD38 ,SD38 AC,SD38-2 ,SD39,
SDL39 ,SD40,SD40-2 ,SD40-2SS,SD40T-2,
SD45 ,SD45-2 ,SD45X,SD45T-2 ,SDP28,
SDP35 ,SDP38 ,SDP40 ,SDP40F,SDP45,
F40C,F40PH,F45,FP45
Engine to Auxiliary Generator
Drive Assembly - Locomotives
with A.C. Auxiliary Generator GPI 5-1 ,GP38-2,GP39-2,GP40-2,GP40X,
GP50,SD38-2,SD40-2,SD40B-2,
SD40T-2,SD40X,SD45-2,SD50,SD50S,
F40PH,F40PH-2
3700 GROUP - AUXILIARY GENERATOR/ALTERNATOR
G3705 Auxiliary Generator
Auxiliary Generator Reference List GP15-1,GP18,GP20,GP28,GP30,GP35,
GP38,GP38AC,GP38-2,GP39,GP39-2,
GP40,GP40P,GP40-2 .GP40P-2 ,DD35,
DDA35 ,DDA40X,SD18,SD28 ,SD35,
SD38,SD38AC,SD38-2,SD39,SDL39,
SD40,SD40-2 ,SD40-2SS,SD40T-2 ,SD45,
SD45-2,SD45X,SD45T-2,SDP28,SDP35,
SDP38 ,SDP40,SDP40F,SDP45 ,F40C,
F40PH,F40PH-2 ,F45 ,FP45
C3707 A.C. Auxiliary Alternator
18 KW A.C. Auxiliary Alternators 1-3 I GP15-l,GP38-2,GP39-2,GP39X,GP40-2,
Rotating Field and Armature Asy. 4997056 4-5 I GP40X,GP50,DDA40X,SD38,SD38-2,
SD40-2 ,SD40T-2 ,SD40X ,SD45 -2,
SD50,SD50-S,F40PH,F40PH-2
B3709 Head End Power Alternator
500 KW Head End Power
Alternator Assembly 1-2
Rotating Field and Armature F40PH.F40PH-2
Assembly - 500 KW
800 KW Head End Power
Alternator Assembly 2801458 4-5
Rotating Field and Armature F40PH
Assembly - 800 KW 2801474
3800 GROUP - TRACTION MOTOR REFERENCE LIST
E3898 Traction Motor Reference List
Axle Gear, Pinion and Lubricants 1-2 GP15-1,GP18,GP20,GP28,GP28M,GP30,
GP35,GP35M,GP38,GP38AC,GP38-2,
GP39,GP39-2,GP39X,GP40,GP40P,
GP40-2 ,GP40P-2 ,GP40X,GP50 JDD35,
DDA35 ,DDA40X,SD18,SD28,SD35,
SD38,SD38M,SD38AC,SD38-2,SD39,
SDL39 ,SD40,SD40-2 ,SD40-2SS,SD40T-2,
SD40X,SD45 ,SD45-2 ,SD45X,SD45T-2,
SD50,SD50S,SDP28,SDP35,SDP38,
SDP40F,SDP45 ,F40C ,F40PH,F40PH-2,
F45,FP45
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
3900 GROUP - TRACTION MOTOR
E3909 Lubricator Wick Assembly
Lubricator Wick Assembly 8277771 GP15-1,GP18,GP20,GP28,GP28M,GP30,
GP35,GP35M,GP38,GP38AC,GP38-2,
G3910 Traction Motor Gear Case GP39,GP40,GP40P,GP40-2,DD35,
Upper and Lower Gear Case DDA35 ,DDA40X,SD18,SD28,SD35
Reference Chart 1 SD38,SD38M,SD38 AC.SD38-2 ,SD39,
Gear Case Mounting Parts 2 SDL39,SD40,SD40-2,SD45,SD45X,
Upper and Lower Gear Case Assemblies 3-8 SD45-2,SD45T-2,SDP28,SDP35,
SDP38,SDP40,SDP40F,SDP45,F40C,
G3911 Traction Motor Axle Dust Guards F40PH,F45,FP45
Axle Dust Guard Assemblies
G3912 Traction Motor Support Bearing
Support Bearings GP15-1,GP18,GP20,GP28,GP28M,GP30,
GP35 ,GP35M,GP38 ,GP38AC,GP38-2,
GP39,GP39-2,GP39X,GP40,GP40P,
GP40-2,GP40P-2,GP40X,GP50,DD35,
DDA35 ,DDA40X,SD18,SD28 ,SD35,
SD38,SD38M,SD38AC,SD38-2,SD39,
SDL39,SD40,SD40-2,SD40-2SS,SD40T-2,
SD40X,SD45 ,SD45-2 ,SD45X,SD45T-2,
SD50,SD50S,SDP28,SDP35,SDP38,
SDP40,SDP40F,SDP45,F40C,F40PH,
F40PH-2,F45,FP45
F3913 Traction Motor
Traction Motor Reference List 1 GP15-1 ,GP18,GP20,GP28,GP28M,GP30,
D77 Traction Motor Assemblies 1-5 GP35,GP35M,GP38,GP38AC,GP38-2,
Stator Assemblies 6-10 GP39,GP39-2,GP40,GP40P,GP40-2,
Quick Access Commutator Covers 11 GP40P-2,DD35 ,DDA35 ,DDA40X,
Armature Assemblies 12 SD18 ,SD28 ,SD35 ,SD38 ,SD38M,
Brush Holder Assemblies 13 SD38AC,SD38-2,SD39,SDL39,SD40,
SD40-2 ,SD40T-2 ,SD45 ,SD45X,SD45T-2,
SDP28,SDP35 ,SDP38 ,SDP40,SDP40F,
SDP45 ,F40C ,F40PH,F45 ,FP45
A3914 Traction Motor
D87 Traction Motor 9530852
Stator Assembly 9524138
Armature Assembly 9522507 GP39X,GP40X,GP50,SD40X,SD50
Brush Holder Assembly 8417729
Quick Access Commutator Covers
4000 GROUP - CIRCUIT MODULES
B4001 Circuit Module Assemblies
Circuit Module Index 1-3 GP1 5-1 ,GP38-2 ,GP39-2,GP39X,GP40,
Test Panel Assemblies 4 GP40P,GP40-2,GP40P-2,GP40X,GP50,
Circuit Module Assemblies 5-76 DDA40X,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD45,SD45-2,SD45X,
SD45T-2,SD50,SD50S,SDP40F,SDP45,
F40C,F40PH,F40PH-2,F45 ,FP45
C4002 Circuit Module Compartment Assemblies
Circuit Module Enclosure Assemblies 1 I GP40,SD40,SD45,F45,FP45
Circuit Module Compartment Asy's. 2 ' GP15-1 ,GP38-2,GP39-2,GP40-2,GP40P-2,
DDA40X,SD38-2,SD40-2,SD40T-2,
SD45X,SD45-2,SD45T-2 ,SDP40F ,
F40C,F40PH
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
C4002 Circuit Module Compartment
Assemblies (Continued)
Circuit Module Compartment Assemblies .... 3 GP1 5-1 ,GP38-2,GP39-2,GP39X,GP40-2 ,
GP40X,GP50,SD38-2,SD40-2,SD40-2SS,
SD40T-2,SD40X,SD50,SD50S
Module Equipment Mounting
Compartment .... 4-5 GP15-l,GP38-2,GP39-2,GP39X,GP40-2,
GP40P-2 ,GP40X,GP50 ,DDA40X,SD38-2)
SD40-2,SD40-2SS,SD40T-2,SD40X,
SD45-2 ,SD45T-2 ,SD45 ,SD5 0,SD5 OS ,
SDP40F,F40C
Module Identification Name Plates .... 6-7 GP15-1,GP38-2,GP39-2,GP39X,GP40,
GP40-2,GP40P-2,GP40X,GP50,SD38-2,
SD40,SD40-2,SD40-2SS,SD40T-2,SD40X,
SD45 ,SD45X,SD45T-2 ,SD5 0 ,SD50S ,
SDP40F,F40C,F40PH,F45,FP45
A4003 Circuit Module Assemblies
Super Series .... 1-2 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
A4004 Circuit Module Assemblies
AN10,AN111,AN112,AN113,
AN202.AN204 Annunciator .... 1-2 GP39X,GP40X,GP50,SD40-2SSJSD50,SD50S
A4005 Circuit Module Assemblies
CM 100 Current Maximizer .... 1-2 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
A4006 Circuit Module Assemblies
DE100.DE101 ,DE102,DE103,DE104,
DEI 05 Dynamic Brake Extended
Range .... 1-3 GP39X,GP40X,GP50,GP50T,SD40X,SD50
A4007 Circuit Module Assemblies
DG101,DG103,DG104,DG105,DG106
Dynamic Brake Grid Protection .... 14 GP39X,GP50,SD40X,SD40-2SS,SD50,
SD50S
A4008 Circuit Module Assemblies
DP100 ,DP1 01 J)P102,DP103 ,DP104
Dynamic Brake Protection .... 1-3 GP39X,GP40X,GP50,SD40-2SS,SD40X,
SD50,SD50S
A4009 Circuit Module Assemblies
DR100,DR101,DR102,DR104,DR105,
DR106 Dynamic Brake Regulator .... 14 GP39X,GP40X,GP50 ,GP50T,SD40X,
SD40-2,SD50,SD50S
A4010 Circuit Module Assemblies
EL100 and EL101 Excitation Limit 9329613 1-3 GP40X,SD40-2SS,SD40X
9516007 1-3 GP39X,GP50,SD50,SD50S
A4011 Circuit Module Assemblies
EN101,EN102 Motor E/N Generator 9330957 1-3 SD40-2SS
9517988 1-3 GP39X,GP40X,GP50,SD40X,SD50,SD50S
A4012 Circuit Module Assemblies
FG100 Generator Feedback 9322516 1-2 GP39X,GP40X,GP50,GP50T,SD40-2SS,
SD40X,SD50,SD50S
TABLE OF CONTENTS
Parts
List Part Page Locomotive
Number Subject Number No. Application
3i He
PLATE A3110-1
Ref. Part No.
No. Number Req. Description
1 3169520 1 MOTOR ASSEMBLY .. Fan - 48 inch - See P.L. 4127
* 2 8305806 1 COVER .. Motor opening - For locomotive less dynamic brakes
3 179889 BOLT .. Motor and cover mounting - 1/2-13 x 2 hex.
4 120396 WASHER .. Plain - 1/2
5 442817 NUT ..Lock- 1/2-13 hex.
6 8314294 1 GUARD ASSEMBLY .. F~an
7 8254251 4 CLIP .. Guard mounting
8 180121 4 BOLT .. Guard mounting - 3/8-16 x 1 hex. head
9 120382 4 WASHER .. Lock - 3/8
10 8304193 3 RESISTOR .. Grid - .86 Ohm i
11 8304194 1 RESISTOR .. Grid - .927 Ohm - Includes motor tap I See P.L. 6902
12 180175 33 BOLT .. Resistor mounting - 1/2-13 x 1-1/4 hex. head
13 120384 33 WASHER .. Lock - 1/2
14 120396 33 WASHER ..Plain-1/2
15 442831 9 NUT .. Lock - 1/2-13 hex. - Cadium
16 8302366 2 DEFLECTOR ASSEMBLY .. Air
*17 8305808 2 SHEET .. Cover - Deflector opening - For locomotive less dynamic brakes
*18 180077 76 BOLT .. Deflector and sheet mounting - 5/16-18 x 3/4 hex. head
*19 120214 76 WASHER ..Lock-5/16
20 8004932 1 BOX ASSEMBLY ..Junction
*21 8060984 1 GASKET .. Cover - 1/16 x 4 x 6 in.
*22 112873 4 SCREW .. Cover - 10-24 x 5/16 round head
*23 106497 4 WASHER .. Lock - No. 10
*24 8468612 A.R. CABLE .. 37/.0133 - LF insul. 500 ft. roll - 14 feet required - Repl. 8292312
*25 8123282 1 LUG .. Terminal - 1/4 stud hole diameter
*26 8123284 1 LUG .. Terminal - 5/16 stud hole diameter
*27 180077 2 BOLT .. Lug connection - 5/16-18 x 3/4 hex. head
8316559 8314718
37 8433443 A.R. CABLE .. 1100/24 - EPR. insul. - 100 ft. roll - 60 ft. required - Replaces 8157811
38 8127945 6 LUG .. Terminal - Resistor connection - 17/32 stud hole diameter
*39 8138538 6 CONNECTOR .. Bolted type half - Hatch to control cabinet
*40 8140538 8 BOLT .. Connector - 1/4-28 x 1 hex. head
*41 8140537 8 NUT .. Connector - 1/4-28 special
*42 8194450 4 SLEEVE .. Connector cover - Rubber moulded
*43 8316499 4 CLEAT ASSEMBLY ..Cable- 1-1/16x3 x 7-1/8 - 2 holes - 1-7/32 diameter
*44 8316622 4 PLATE .. Cleat mounting - 11 ga. x 1-1/16 x 7-1/8
*45 8035146 8 NUT ..Lock-3/8-16 hex.
*46 8316489 4 CHANNEL ASSEMBLY .. Cleat and sleeve mounting - Includes studs
*47 8316472 2 CLEAT ..Cable- 1-1/16x2-5/16x9-1/2
*48 8316500 7 CLEAT ..Cable- 1-1/16x2-5/16x9-1/2
*49 8304364 4 PLATE ..Cleat mounting- 11 ga. x 1-1/16x9-1/2
*50 189307 4 BOLT .. Cleat mounting - 3/8-16 x 5-1/2 hex. head
*51 8035146 4 NUT ..Lock-3/8-16 hex.
*52 180042 8 BOLT .. Cleat mounting - 1/4-20 x 1-3/4 hex. head
*53 120392 8 WASHER ..Plain- 1/4
*54 120423 8 WASHER .. Lock - 1/4 internal tooth
*55 8179343 8 CLAMP .. Cable strap - 2-1/16 I.D. - Stainless steel
*56 6917831 12 CLAMP ASSEMBLY .. Cable mounting
*57 6917830 12 STRIP .. Clamp mounting - 3 / 1 6 x 1 x 5
*58 6917838 12 INSULATION .. Fiber - 1 / 1 6 x 2 x 5 - Straight
*59 6917829 12 INSULATION .. Fiber - 1 / 1 6 x 2 x 5 - Curved
*60 180124 24 BOLT .. Clamp mounting - 3/8-16 x 1-1/4 hex, head
*61 8035146 24 NUT ..Lock-3/8-16 hex.
*62 8316505 1 ANGLE .. Clamp mounting - 1 / 4 x 2 x 3 x 1 0 - 1 / 2 in.
*63 8316560 3 ANGLE .. Clamp mounting - 1/8 x 1-1/4 x 1-1/4 x 8 in.
*64 8280750 1 BRACKET .. Clamp mounting - 1/4 x 2 x 5 x 5 in.
*65 8316621 7 BRACKET .. Clamp mounting - 1/4 x 1 x 6-3/8 in.
*66 8305677 . SEAL .. Structure mounting - 3/32 x 2 rubber - Sold per foot - 27 ft. required
P.L.No.DSllO
DYNAMIC BRAKE HATCH EQUIPMENT
Ref. Part No.
No. Number Req. Description
- - - - - HATCH ASSEMBLY .. Dynamic Brake
38 8332994 4 CONTACTOR .. Brake grid shorting - Dl, D2, D3, D4 -See P.L. 5405
39 8333442 2 BAR .. Bus - Contactor connection
40 180124 6 BOLT .. Bar mounting - 3/8-16 x 1-1/4 hex, head
41 180126 6 BOLT .. Bar mounting - 3/8-16 x 1-1/2 hex. head
42 180128 4 BOLT .. Bar mounting - 3/8-16 x 1-3/4 hex. head
43 120394 16 WASHER .. Plain - 3/8
44 120382 8 WASHER .. Lock - 3/8
45 9419903 8 WASHER .. Conical spring - . 396 I. D.
*46 8468611 A.R. CABLE .. No. 14 - LF insul. - 500 ft. roll - Repl. 8283763
*47 8250906 43 TERMINAL .. Fasten tab - Blue insulation - No. 14 AWG
48 8333513 1 PARTITION ASSEMBLY .. Insulated - 18-7/8 x 23-7/8
49 9419647 18 SCREW ,. Mounting - 5/16-18 x 1/2 hex. washer head
*50 8333022 1 DOOR ASSEMBLY .. Contactor enclosure - 14-13/16 x 29-1/2
*51 8051668 2 HINGE .. Door
*52 8324696 2 LATCH .. Door - "T" handle
*53 147836 8 SCREW .. Latch mounting - 10-24 x 5/8 rd. head - Cross recess
*54 8032814 8 NUT .. Lock - 10-24 hex.
*55 8324100 A.R. WEATHERSTRIP .. Rubber seal - Sold per foot - 7 ft. required
56 8468612 A.R. CABLE .. No. 12 - LF insul. - 500 ft. roll - 15 ft. req'd. - Repl. 8292312
*57 8123283 2 LUG .. Insulated crimp type - 5/16 stud hole dia.
*58 8137872 2 LUG .. Insulated crimp type - 1/2 stud hole dia.
59 8490893 A.R. CABLE .. 1100/24 - SR-G-D insul. - 100 ft. roll - 33 ft. req'd.-Repl. 8333126
*60 8150766 3 LUG .. Terminal - 2 stud holes - 13/32 - 90 angle
*61 6925279 3 LUG .. Terminal - 1 stud hole - 17/32 - Straight
62 8433443 A.R. CABLE .. 1100/24 - EPR insul. - 100 ft. roll - 70 ft. req'd. - Repl. 8157811
*63 8150766 2 LUG .. Terminal - 2 stud holes - 13/32 - 90 angle
*64 6925279 11 LUG .. Terminal - 1 stud hole - 17/32 - Straight
*65 8273105 1 LUG .. Terminal - 2 stud holes - 13/32 - 45 angle
*66 8138538 4 CONNECTOR .. Bolted type half - See Parts List 9111
*67 8140538 8 BOLT .. Connector - 1/4-28 x 1 fil. head
*68 8140537 8 NUT .. Sleeve - 1/4-28
69 8194450 4 SLEEVE .. Insulator
70 8179343 8 CLAMP .. Sleeve mounting
71 8333541 1 CLEAT .. Cable - 1-1/16 x 3-3/8 x 5-1/2 - 3 cable holes
72 8260709 2 PAD .. Cleat mounting - 11 ga. x 1 x 5-1/2
73 8333543 4 CLEAT .. Cable - 1-1/16 x 3 x 6-3/4 - 3 cable holes
74 8333540 4 PLATE ASSEMBLY .. Stud - 1/16 x 1 x 6-3/4
75 8319659 4 PAD .. Cleat mounting - 11 ga. x 1 x 6-3/4
*76 8333542 2 CLEAT .. Cable - 1-1/16 x 4-5/8 x 8 - 3 cable holes
77 8333544 1 CLEAT .. Cable - 1-1/16 x 4-5/8 x 8 - 6 cable holes
*78 8333545 1 CLEAT .. Cable - 1-1/16 x 4-5/8 x 8 - 7 cable holes
79 8323135 8 PLATE .. Cleat mounting - 1/16x1 x8
80 6917831 10 CLAMP ASSEMBLY .. Mounting - For (2) 1100/24 cable
81 8070360 3 CLAMP ASSEMBLY .. Mounting - For (3) 1100/24 cable
82 8265930 6 CLAMP ASSEMBLY .. Mounting - For (4) 1100/24 cable
8333605
24
80
56
31
28
PLATE A3110-2
-24
29J
PLATE A3110-3
Ref. Part No.
No. Number Req. Description
* 1 8359691 1 _ STRUCT E ASSEMBLY . . Dyn. brake hatch - GP40 locomotive
* 1 8361107 _ 1 STRUCT E ASSEMBLY .. Dyn. brake hatch - SD40 locomotive
* 2 8031891 3 3 BOL" Lifting eye
* 3 272703 3 3 NUT .. Lock- 1-8 hex.
4 8331470 ] - PLATE
PLA' ASSEMBLY . . Top - Motor mounting
4 8346740 _ 1 PLAr
PLATE ASSEMBLY . . Top - Motor mounting
5 179889 8 16 B< . . Motor mounting
6 8377169 1 - SHEET
SHEI ASSEMBLY .. Bottom
6 8346868 - 1 SHEET
SHE! ASSEMBLY .. Bottom
P.L. No.DSllO
DYNAMIC BRAKE HATCH EQUIPMENT
Ref. Part No.
No. Number Req. Description
A - GP40 locomotive
- B SD40 locomotive
*34 8468611 A. R. CABLE . . 14 AWG. - LF. insul. - 500 ft. roll - 100 ft. req. - Repl. 8283763
*35 8468612 A. R. C A B L E . . 12 AWG.- LF. insul. - 100 ft. roll - 47 ft. req. - Repl. 8292312
*36 8122294 A. R. CABLE . . 6 AWG. - AVA insul. 250 ft. roll - 85 ft. required
*37 8433443 A. R. CABLE . . 1100/24 - EPR. insl. - 100 ft. roll - 70 ft. req. - Repl. 815781 1
*38 8490893 A. R. CABLE .. 1100/24 - SRG-D insul. - 100 ft. roll - 81 ft. req. - Repl. 8333126
*39 8138538 4 4 CONNECTOR . . Cable - Bolted type half
*40 8140538 8 8 BOLT . . Connector - 1/4-28 - Fil. head
*41 8140537 8 8 NUT .. Connector - 1/4-28 - Special
*42 8194450 4 4 SLEEVE . . Rubber - Cable connector cover
*43 8179343 8 8 CLAMP . . Sleeve mounting - 2-1/16 I. D. - Stainless steel
*44 8272337 26 30 TERMINAL . . Insulated fasten - No. 14 AWG.
*45 8123283 2 2 LUG . . Insul. crimp - No. 12 AWG. - 5/16 in. stud hole
*46 8123284 1 1 LUG . . Insul. crimp - No. 12 AWG. - 3/8 in. stud hole
*47 8137872 2 1 LUG . . Insul. crimp - No. 12 AWG. - 1/2 in. stud hole
*48 8130630 | 2 8 LUG . . Non -Insul. crimp - No. 6 AWG. - 5/16 in. stud hole
*49 8130631 1 - LUG . . Non-Insul. crimp - No. 6 AWG. - 3/8 in. stud hole
*50 8155747 1 8 LUG . . Non-Insul. crimp - No. 6 AWG. - 1/2 in. stud hole
*51 6925279 14 23 LUG .. Non-Insul. crimp - 1100/24 - (1) 17/32 in. stud hole
*52 8150766 6 - LUG .. Non-Insul. crimp - 1100/24 - 90° - (2) 17/32 in. stud holes
*53 8127951 ~ 8 LUG . . Non-Insul. crimp - 1100/24 - (2) 17/32 in. stud holes
P.L.No.DSllO
DYNAMIC BRAKE HATCH EQUIPMENT
SD18 Locomotives
48 r5l
25-1 51 47
26-r
PLATE A3110-4
Ref. Part No.
No. Number Req. Description
* 1 _ 1 HATCH ASSEMBLY .. Dynamic brake grid - 700 Amps.
2 8182434 1 SHEET ASSEMBLY .. Fan motor mounting
3 179889 16 BOLT .. Motor mounting - 1/2-13 x 2 hex. head
4 8031891 4 BOLT .. Shoulder - 1 in. eye
5 8251254 4 BLOCK .. Lifting eye bolt
6 8032750 4 NUT .. Lock - 1 in. - 8
7 8283804 1 HATCH ASSEMBLY .. Dynamic brake - Less fan motor
8 8035587 2 BOLT .. Shoulder - 5/8 in. eye
9 442821 2 NUT ..Lock-5/8-11
•10 106267 2 WASHER .. Plain - 11/16 I.D. x 1-3/4 O.D.
•11 8167488 A.R. TAPE .. Pressure sensitive
12 5547900 2 MOTOR ASSEMBLY .. Grid blower - 36 in. - See P.L. 4127
13 120396 16 WASHER ..Plain-1/2
14 8032761 16 NUT .. Lock - 1/2
15 8284004 2 GUARD ASSEMBLY .. Fan
16 180121 8 BOLT .. Guard mounting - 3/8-16 x 1 hex. head
17 120382 8 WASHER .. Lock - 3/8
18 8138148 2 SHROUD .. Fan motor
19 8126082 12 SPACER .. Shroud mounting
20 180081 12 BOLT .. Shroud mounting
21 120214 12 WASHER ..Lock-5/16
22 8184067 2 DEFLECTOR ASSEMBLY . .Air
23 179887 4 BOLT .. Deflector mounting • 1/2-13 x 1-3/4 hex. head
24 442817 4 NUT.. Lock- 1/2-13 hex.
25 8182479 2 GRILL ASSEMBLY .. Air deflector
26 8133850 72 BOLT .. Grill mounting -5/16-18x7/8 truss hd. - Cross recess
8287096
38 8122294 A.R. CABLE .. 6 AWG. - AVA insul. - 250 ft. roll - 16 ft. required
39 8130630 4 LUG .. Non-insulated - 5/16 in. stud hole diameter
40 8155747 4 LUG .. Non-insulated - 1/2 in. stud hole diameter
41 180077 4 BOLT .. Lug mounting - 5/16-18 x 3/4 hex. head
42 120393 4 WASHER ..Plain - 5 / 1 6
43 8035145 4 NUT ..Lock - 5 / 1 6
44 180177 4 BOLT .. Lug mounting - 1/2-13 x 1-1/2 hex. head
45 8032761 4 NUT ..Lock- 1/2-13 hex.
46 120396 4 WASHER .. Plain - 1/2
47 8085703 2 RESISTOR .. Grid - .66 Ohm - L.S. front - R.S. rear \
48 8185704 2 RESISTOR ..Grid -.66 Ohm- R.S. front - L.S. rear > See P.L. 6902
*49 8190834 2 RESISTOR .. Grid - .69 Ohm - Center - Incl. motor tap '
*50 8288690 9
^_ PLATE .. Resistor support - Center
51 8288691 2 PLATE .. Resistor support
52 8288695 6 BRACKET .. Resistor mounting
53 180175 18 BOLT .. Resistor mounting- 1/2-13x1-1/4 hex. head
54 180177 108 BOLT .. Resistor mounting - 1/2-13 x 1-1/2 hex. head
55 120392 162 WASHER ..Plain -1/2
56 120384 140 WASHER ..Lock- 1/2
57 8200248 1 BAR .. Bus - 1-1/2 x 2-5/8 x 4-1/2
58 8200249 1 BAR . . B u s - 1-1/2x2-3/8x4-1/2
*59 8198940 2 SHEET .. Closing - Resistor support - L.S. - 16 ga. x 4-1/2 x 15-1/4
*60 8191941 2 SHEET .. Closing - Resistor support - R.S. - 16 ga. x 4-1/4 x 15-1/4
*61 8189769 4 STRIP .. Sheet closing - 16 ga. x 3-1/4 x 55-5/16 in. long
*62 172449 36 SCREW .. Tapping - Sheet mounting - 5 / 1 6 - 1 8 x 1 / 2 hex. head
*63 180073 24 BOLT .. Machine - Sheet mounting - 5/16-18 x 1/2 hex. head
*64 120214 36 WASHER ..Plain - 5 / 1 6
*65 120393 68 WASHER.. Lock -5/1 6
The following components are not furnished with Dynamic Brake Hatch Assemlby.
+*66 8433443 A.R . CABLE .. 1 1 00/24 - EPR. insul- 100 ft. roll - 49.6 ft. required - Replaces 815781 1
+*67 8127951 6 LUG .. Terminal - Straight - (2) 13/32 in. stud hole diameter
+*68 6925279 2 LUG .. Terminal - Straight - (1) 17-32 in. stud hole diameter
+*69 8141446 6 LUG .. Terminal - 90° angle - (1) 17-32 in. stud hole diameter
+*70 8077101 A.R. TAPE .. Friction - 27 yd. roll
+*71 8160085 A.R. TAPE .. Plastic back - 36 yd. roll
Column B
PLATE A3110-5
Ref. Part Number
No. Number Required Description
A . . - DYNAMIC BRAKE HATCH EQUIPMENT - GP38-2
. B . - DYNAMIC BRAKE EXT. RANGE HATCH EQUIPMENT - GP38-2
. . C . DYNAMIC BRAKE HATCH EQUIPMENT - GP39-2,GP40-2
- - - D DYNAMIC BRAKE EXT. RANGE HATCH EQUIPMENT -GP39-2,GP40-2
1 9333358 1 1 FAN ASY... 18 H.P.- 125V.- Repl. 8324128 \ C » P 14107
1 9507770 1 1 FAN ASY. .. 36 HP. - 300 V. - Repl. 8324324 f &eer.L.4i2/
* 2 9416536 8 8 8 8 NUT .. Motor mounting - 1/2-13 hex.
* 3 120396 8 8 8 8 WASHER ..Plain -1/2
4 8388333 1 1 1 1 GUARD ASY. .. Fan
5 8121507 6 6 6 6 CLIP .. Guard mounting
6 180120 6 6 6 6 BOLT .. Guard mounting - 3/8-16 x 3/4 hex. head
7 120382 6 6 6 6 WASHER .. Lock - 3/8
8 8185703 3 3 . . RESISTOR.. Grid A,C JJ - . 66 Ohms -700 Amps. 1 Q
8 8304193 - - 3 3 RESISTOR .. Grid A,C £> - .86 Ohms - 700 Amps. \ pTe
9 8185705 1 1 - - RESISTOR .. Grid B - .69 Ohms - 700 A. - Incl. motor tap ( Ajh
9 8304194 - - 1 1 RESISTOR .. Grid B - .927 Ohms - Incl. motor tap ) oyuz
10 - 180177 24 24 24 24 BOLT .. Resistor mounting - 1/2-13 x 1-1/2 hex. head
11 120384 24 24 24 24 WASHER ..Lock -1/2
12 120396 24 24 24 24 WASHER .. Plain - 1/2
4 13 9522474 1 1 . . DEFLECTOR ASY. .. Air - 16 in. wide hanger
j> 13 8368072 1 1 - - DEFLECTOR ASY. .. Air - 6-1/2 in. wide hanger
13 8442010 - . 1 1 SHIELD ASY. .. Heat
14 8355301 2 2 2 2 GRILL ASY. .. Air
*14A 8423742 - - - 1 TRANSDUCTOR .. Dynamic grid
*15 8459697 - 3 - 3 CONTACTOR .. Brake grid shorting - DC-1 ,2,3 - See P.L. 5406
^>*16 9523086 - - - 2 BAR .. Bus - DC 1 to DC2 - "L" shape
tf>*16 9094694 - 2 - 2 BAR .. Bus - DC2 to DC3 - "L" shape - Formerly one (1) of 8463871 required
*17 8463869 - 3 - 2 BAR .. Bus - Contactor to cable lugs
18 8466474 - 2 - . BAR ..Bus - Flat - Resistor A to C and B to D
*18 8424978 - . . 2 BAR .. Bus - "L" shape - Resistor A to C and B to D - 9-3/4 x 5-3/4 in.
19 8466475 - 2 - . BAR .. Bus - "U" shape - Resistor A to C and B to D
*19 8424980 . - . 2 BAR .. Bus - "L" shape - Resistor A to C and B to D - 6 x 3-1/2 in.
*20 8467951 - - 1 1 BAR .. Bus - BR3 ,4,30,40 cables
*21 8423444 - - 3 5 INSULATOR .. Molded polyester - Incl. (2) 3/8-16 inserts
*22 8468611 As Required CABLE .. 14 AWG. - LF insulation - 500 ft. roll
*23 8468612 As Required CABLE .. 12 AWG. - LF insulation - 500 ft. roll
*24 8378814 As Required CABLE .. 3 AWG. - SRG-D insulation - 100 ft. roll
*24A 8433443 As Req. CABLE .. 1 100/24 - EPR insulation - 100 ft. roll
*25 9094890 - AR CABLE .. 775/24 - LF insulation - Sold per foot
26 8491554 - i : - BOX .. Junction - Cable - 14 x 6-1/4 x 4 in.
8462719,8469406,9576481,.8466857,9522485,8467154,8468429,9521837,9523900
25986,8467761,8468402,30263,90853330261,8471390
Column C
PLATE B3110-6
Ref. Part Number
No. Number Required Description
P.L.NO. D3iio
DYNAMIC BRAKE HATCH EQUIPMENT
SD38-2,SD39 and SD45 Locomotives
Column B
PLATE B3 110-7
Ref. Part No.
No. Number Req. Description
A DYNAMIC BRAKE HATCH EQUIPMENT - SD38-2
- B DYNAMIC BRK. EXTENDED RANGE HATCH EQUIPMENT - SD39,SD45
1 9333358 2 2 FAN ASY. .. 18 H S. - 125V. - Repl. 8324128 - See P.L. 4127
2 9416536 16 16 NUT .. Motor mounting - 1/2-13 hex.
3 120396 16 16 WASHER .. Plain - 1/2
4 8388333 2 ")
jL GUARD ASSEMBLY .. Fan
5 8121507 12 12 CLIP .. Guard mounting
6 180120 12 12 BOLT .. Guard mounting - 3/8-16 x 3/4 hex. head
7 120382 12 12 WASHER .. Lock - 3/8
8 8347464 2 2 RESISTOR .. Grid B,F,3,4 - .922 Ohms - Includes motor tap
9 8304193 4 4 RESISTOR .. Grid A,C,D,E,1,2,5,6 - .86 Ohms
10 180177 36 36 BOLT .. Resistor mounting - 1/2-13 x 1-1/2 hex. head
11 120384 36 36 WASHER .. Lock - 1/2'
12 120396 36 36 WASHER.. Plain- 1/2
*13 8368072 2 _
DEFLECTOR ASSEMBLY .. Air
13 8441958 . 2 SHIELD ASSEMBLY .. Heat
14 8353297 2 2 GRILL ASSEMBLY ..Air
*15 8332466 . 6 CONTACTOR .. Brake grid shorting - Dl thru D6 - See P.L. 5405
*16 8333442 - 2 BAR ..Bus - D2 to D5 and D3 to D4 contactor
*17 8468611 - A.R. CABLE .. 14 AWG. - LF. insulation - 500 ft. roll - Approx. 75 ft. required
*18 8468612 A.R. A.R. CABLE .. 12 AWG. - LF. insulation - 500 ft. roll - Approx. 1 14 ft. required
*19 8407138 - A.R. CABLE .. 6 AWG. - SRG-D insulation - 100 ft. roll - Approx. 41 ft. required
*20 8378814 A.R. - CABLE .. 3 AWG. - SRG-D insulation - 100 ft. roll - Approx. 20 ft. required
•21 8433443 A.R. CABLE .. 1 100/24 - EPR. insulation - 100 ft. roll
25287,8483667,20315,23073,8412147,8439567
Column A
PLATE B3110-8
Ref. Part No.
No. Number Req. Description
A - DYNAMIC BRAKE HATCH EQUIPMENT - SD40-2.SD45-2
- B DYNAMIC BRAKE EXTENDED RANGE HATCH EQUIPMENT - SD38-2,
SD40-2^D40-2SS,SD40T-2,SD45-2,SD45T-2
1 9333358 2 2 FAN ASY. .. 18 HP. - 125 V. - Repl. 8324128 - See P.L. 4127
* 2 9416536 16 16 NUT .. Motor mounting - 1/2 - 13 hex.
* 3 120396 16 16 WASHER .. Plain - 1/2
4 8388333 2 2 GUARD ASY. .. Fan
5 8121507 12 12 CLIP .. Guard mounting
6 180120 12 12 BOLT .. Guard mounting - 3/8 - 16 x 3/4 hex. head
7 120382 12 12 WASHER .. Lock - 3/8
8 8347464 2 2 RESISTOR .. Grid B.F. - .922 Ohms - Includes motor tap
9 8304193 4 4 RESISTOR .. Grid A,C £>£ - .86 Ohms
10 180177 72 72 BOLT .. Resistor mounting - 1/2 - 13 x 1-1/2 hex. head
11 120384 72 72 WASHER .. Lock - 1/2
12 120396 72 72 WASHER .. Plain - 1/2
* 13 8368072 - 2 DEFLECTOR ASY. .. Air - SD38-2
<t> 13 8441958 2 2 SHIELD ASY. .. Heat
i> 13 8446824 - 2 SHIELD ASY. .. Heat
14 8353297 2 2 GRILL ASY. .. Air
*14A 8455409 1 1 TRANSDUCTOR .. Dynamic grid
*15 8459697 - 3 CONTACTOR .. Brake grid shorting - DC1,2,3 - See P.L. 5406
*16 8480958 . 1 BAR .. Bus - DC1 contactor bottom
*17 8480957 . 1 BAR .. Bus - DC1 contactor top
*18 8463870 - 1 BAR .. Bus - DC2 contactor top
*19 8463871 - 1 BAR .. Bus - DC2 to DC3 contactor - 7 shape
*20 8424978 - 2 BAR .. Bus - "L" shape - Resistor A to C and B to D
*21 8424980 - 2 BAR .. Bus - "L" shape - Resistor A to C and B to D
22 8465009 1 1 BAR .. Bus - BR5,6,50 and 60 cables
23 8423444 7 5 INSULATOR.. Molded polyester - Incl. (2) 3/8-16 inserts
24 8465010 1 1 PLATE ASY. .. Stud - Appl. to BR5,6,50 and 60 cables
*25 8468611 - AR CABLE .. 14 AWG. - LF insulation - 500 ft. roll - Approx. 435 ft. required
*26 8468612 A.R. CABLE .. 12 AWG. - LF insulation - 500 ft. roll
*27 8378814 A.R. CABLE .. 3 AWG. - SRG-D insulation - 100 ft. roU - Approx. 33 ft. required
*28 9336897 - AR CABLE .. 775/24 - LF insulation - 100 ft. roll
*29 8433443 AR - CABLE .. 1 100/24 - EPR insulation - 100 ft. roll - Approx. 228 ft. required
8462946, 8476910,8463591, 8467231, 8484724,9521829,9525939, 9524410
8474499,8464959,9339033,9520805
P.L.No. D3110
DYNAMIC BRAKE HATCH EQUIPMENT.
SD45X,SDP40F,F40C,F40PH and F40PH-2 Locomotives
PLATE C3110-9
Ref. Part Number
No. Number Required Description
A . . DYNAMIC BRAKE HATCH EQUIPMENT - SDP40F and F40C
B . DYNAMIC BRAKE HATCH EQUIPMENT - F40PH.F40PH-2
- - C DYNAMIC BRAKE EXTENDED RANGE HATCH EQUIPMENT-SD45X
1 9333358 2 . 2 FAN ASY. .. 18 HP. -125V. - Repl. 8324128 \ See P.L.
1 9507770 . 1 . FAN ASY. .. 36 H.P. - 300V. - Repl. 8324324 ' 4127
* 2 9416536 16 8. 16 NUT .. Motor mounting - 1/2-13 hex.
* 3 120396 16 8 16 WASHER ..Plain -1/2
28620,8485631,22544,8439856,9332233,9312394.32727,35165
COLUMN A COLUMN B
PLATE C3110-9
17-
Column B
PLATE A3110-10
PANEL ASSEMBLY . . Engine control - Flush above door assembly - Ref. No. 26
30 8334684 1 - SWITCH . . Push button - Emergency fuel cut-off
31 432345 - 1 PLUG . . Button - 1-3/16 hold dia.
32 8140357 5 5 LAMP . . S. C. Miniature bayonet base - 6 Volts
33 8334902 5 5 HOLDER . . Lamp - Oil tight - S. C. Miniature bayonet base
34 8334903 2 2 LENS . . White - Ground relay
35 8334904 1 1 LENS . . Blue - No power
36 8334905 1 1 LENS . . Amber - Low water - Low oil
37 8334906 1 1 LENS . . Red - Hot engine
38 8291901 1 1 PLATE . . Name - Emergency fuel cut-off push button
39 8259836 1 1 PLATE . . Name - Ground relay
40 8308266 1 1 PLATE . . Name - Turbocharger auxiliary pump
41 8335652 1 1 PLATE . . Name - Hot engine - No power - Low water - Low oil
42 145368 10 10 SCREW . . Drive - No. 2 x 3/16 rd. hd.
43 166689 12 8 SCREW . . Tapping - 10-32 x 1/2 rd. hd. cross recess
44 120391 12 8 WASHER . . Plain - No. 10
8334939 8334940
P. L. No. B3238
ENGINE AND HOSTLER'S CONTROL PANELS
I'
12
No. 1 STATION
PLATE A3238-1
P. L. No. B3238
ENGINE AND HOSTLER'S CONTROL PANELS
-26 43i
.27 44J~
-z_
-15
16
ISOLATION
SWITCH
No. 2 STATION
PLATE A3238-2
OCTOBER, 1968
B3238
L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. B3238
®
ENG ATTN.
RUN CALL
ALL SWITCHES TO BE IN "OPPOSITION t
PLATE A3238-3
Ref. Part No.
No. Number Req. Description
P. L. B3238
DOOR ASSEMBLIES
Ref. No. 2
Ref. Part Number
No. Number Required PLATE A3238-4
I
DOOR ASSEMBLIES . Control panel
1 8334518 A DOOR ASSEMBLY ,. Engine control panel
*15 8324100 AR WEATHERSTRIP .. Door seal - Sold per foot - 7 ft. -6 in. req.
P. L. No. B3238
ENGINE AND HOSTLER'S CONTROL PANEL
ENGINE CONTROL PANEL
GP18, GP20, SD18 Locomotives
21-7 ,-6
/
4J23-'l5- 8J 2 4 - ^ 5
PLATE A3238-5
8315753G-WS12634
P.L. No.H3239
A. C. CABINET
CABLE ASSEMBLIES
38 8303708 CABLE ASSEMBLY .. Cabinet to load regulator
39 8183415 CABLE .. 3-14 AWG-N - Sold by the foot - 2-1/2 ft. required
40 8301761 1 PLUG .. Load regulator connection - 3 pole male
41 8068256 1 BUSHING .. Strain relief -1/2 in. female
*42 8189218 3 LUG .. Insulated crimp type - No. 6 - See Parts List 9111
*43 8250906 3 TERMINAL .. Fasten tab - No. 14 - See Parts List 9111
44 8038594 2 BUSHING .. Insulated end -1/2 in.
45 8119433 2 NIPPLE .. Conduit - Short -1/2 in. P.T.
57 8443440 CABLE .. 2/0 AWG. - EPR. insul. - 100 ft. roll • 44 in. required - Replaces 8187786
58 8131371 LUG .. Terminal - 5/16 - See Parts List 9111
50
25
PLATE D3239-1
CONTACTOR .. A. C.
2 8314549 3 CONTACTOR .. A.C. - See Parts List 5402
3 133046 14 SCREW ..Machine-1/4-20x7/8 round head
4 120423 14 WASHER .. Lock-1/4 internal tooth
5 8332137 1 BAR ASSEMBLY.. Bus
6 8332521 1 BAR ASSEMBLY.. Bus
7 180079 12 BOLT .. 5/16-18 x 1 hex. head
8 120393 12 WASHER.. Plain-5/16
9 8035145 12 NUT.. Lock - 5/16
10 180122 2 BOLT.. 3/8-16 x 1 hex. head
11 120394 2 WASHER.. Plain - 3/8
12 8035146 2 NUT .. Lock - 3/8-16 hex.
RELAY .. Compressor Control
13 8332181 2 RELAY .. Compressor control - See P.L. 5499
14 132688 4 SCREW .. Machine - 6-32 x 1/4 round head
15 138526 4 WASHER .. Lock - No. 6
16 131014 4 WASHER .. Plain - No. 6
RECTIFIER .. Selenium
17 8178412 2 RECTIFIER .. Selenium - 5 plate -1 x 1 in. square
18 132696 4 SCREW .. Machine - 6-32 x 3/8 round head
19 138526 4 WASHER.. Lock-No. 6
20 131014 4 WASHER .. Plain - No. 6
CAPACITOR
21 8320034 1 CAPACITOR.. 1 MFD
22 8168450 1 CLAMP .. Insulated cable - 5/8 in. ID.
23 120628 1 SCREW .. Machine -1/4-20 x 1/2 round head
24 120423 1 WASHER.. Lock-1/4 internal tooth
SWITCH .. Compressor Control
25 8301186 1 SWITCH .. Compressor control - See P.L. 5524
26 132830 2 SCREW .. Machine -10-24 x 3/8 round head
27 121801 2 WASHER ..Lock-No. 10 internal tooth
28 8038643 1 BUSHING .. Insulating -1/2 in. male
RECEPTACLE
29 8260287 1 RECEPTACLE .. A.C. - 2 pole female
30 133473 2 SCREW .. Machine - 8-32 x 1 /4 round head
31 8280439 1 COVER ASSEMBLY.. Receptacle
32 132764 4 SCREW .. Machine - 8-32 x 5/8 round head
33 131015 4 WASHER ..Plain-3/16
8334997A 8335925
BOARDS .. Terminal
34 8277744 2 BOARD .. Terminal - 20 point
35 8292938 1 BOARD .. Terminal - 24 point
36 132124 6 SCREW .. Machine - 10-32 x 3/4 fil. head
37 446161 6 WASHER ..Plain -No. 10
38 121801 6 WASHER .. Lock - No. 10 internal tooth
39 8332591 1 BOARD .. Terminal
40 8332589 1 INSULATION .. Board mounting
41 133046 2 SCREW .. Machine - 1/4-20 x 7/8 round head
42 120392 2 WASHER ..Plain -1/4
43 120423 2 WASHER .. Lock - 1/4 internal tooth
CABLE ASSEMBLIES
44 8303708 1 CABLE ASSEMBLY .. Cabinet to load regulator
*45 8183415 CABLE .. 3-14 AWG. - N insul. - Sold per foot - 2-1/2 ft. required
46 8301761 1 PLUG .. Load regulator connection - 3 pole female
47 8068256 1 BUSHING .. Strain relief - 1/2 in. female
*48 8189218 3 LUG .. Insulated crimp type - No. 6
*49 8250906 3 TERMINAL .. Fasten tab - No. 14
50 8038594 2 BUSHING .. Insulated end - 1/2 in.
*51 8332424 1 CABLE ASSEMBLY .. A.C. cabinet
*52 8468611 CABLE .. 14 AWG. - LF insul. - 500 ft. roll - 25 ft. required - Replaces 8240458
*53 8189218 2 LUG .. Insulated crimp type - No. 6
*54 8250906 46 TERMINAL .. Fasten tab - No. 14
CLAMPS .. Insulated - See Parts List No. 9128
55 8168447 2 CLAMP .. Insulated cable - 3/8 in. ID.
56 8168449 1 CLAMP .. Insulated cable - 1/2 in. ID.
*57 8168450 3 CLAMP .. Insulated cable - 5/8 in. ID.
58 8168452 3 CLAMP .. Insulated cable - 7/8 in. ID.
GAUGE .. Air Pressure
59 8055816 1 GAUGE .. Air pressure - 0 to 200 Ibs. - See P.L. 1080
60 132830 4 SCREW .. Machine - 10-24 x 3/8 round head
61 121801 4 WASHER .. Lock - No. 10 internal tooth
62 446161 4 WASHER ..Plain -No. 10
VALVES .. Magnet
63 8332068 1 VALVE .. Magnet - Solenoid - Duplex - See P.L. 4710
*64 8335909 1 VALVE .. Magnet - Solenoid - Single - See P;L. 4710
65 180124 2 BOLT .. Valve mounting - 3/8-16 x 1-1/4 hex. head
66 8035146 2 NUT .. Lock - 3/8
FILTER .. Auxiliary Air
67 8333051 1 FILTER .. Auxiliary air - See P.L. 1090
*68 180172 2 BOLT .. Filter mounting - 1/2-13 x 7/8 hex. head
*69 120384 2 WASHER ..Lock -1/2
70 103878 1 PLUG .. Air filter - 1/4 M.P.T.
TUBE ASSEMBLIES
71 8332457 1 TUBE ASY. .. Air gauge to pres. switch - 7-13/16 in. long
72 8332458 1 TUBE ASY... Pres. switch to air filter - 14-3/16 in. long
*73 8098593 . TUBING .. 1/4 O.D. x .028 wall steel - Sold per foot
74 116452 4 NUT .. Flared tube - 1/4 in.
*75 8335836 1 TUBE ASY... Single valve to filter -11-1/4 in. long
76 8332455 1 TUBE ASY. .. Duplex valve to filter - 12-17/32 in. long
77 8335852 1 TUBE ASY... Single valve to shutter conn. -17-3/4 in. long
78 8332454 1 TUBE ASY. .. Duplex valve to shutter conn. - 12-9/32 in. long
79 8332456 1 TUBE ASY... Duplex valve to comp. conn. -12-1/4 in. long
*80 8098594 . TUBING .. 3/8 O.D. x .028 wall steel - Sold per foot
81 121758 10 NUT .. Flared tube - 3/8 in.
82 116436 1 CONNECTOR .. Tube -1/4 tube x 1/4 M.P.T.
83 8040313 1 CONNECTOR .. Tube - 3/8 tube x 3/8 M.P.T.
84 8144118 2 CONNECTOR .. Bulkhead - 3/8 tube x 1/4 M.P.T. - Copper
85 118755 1 ELBOW .. Tube -1/4 tube x 1/4 M.P.T.
86 8040347 1 ELBOW .. Tube - 1/4 tube x 1/4 F.P.T.
87 8039169 2 ELBOW .. Tube - 3/8 tube x 3/8 M.P.T.
88 8040350 1 ELBOW .. Tube - 3/8 tube x 3/8 F.P.T.
89 8040382 1 TEE .. Tube - 1/4 tube x 1/4 M.P.T. x 1/4 tube
90 8040396 1 TEE .. Tube - 3/8 tube x 3/8 tube x 3/8 M.P.T.
91 8078165 1 NIPPLE .. Pipe - 3/8 x 2 in. long
92 8119433 2 NIPPLE .. Conduit - Short - 1/2 in. P.T.
93 422969 2 NUT .. Jam - 5/8-18 hex. brass
DOOR ASSEMBLIES Cabinet
94 8332406 1 DOOR ASSEMBLY .. Cabinet - 20-1/2 x 36
95 8324696 2 LATCH .. Door
96 155193 8 SCREW .. Machine -10-32 x 1/2 round head - Cross recess
97 8035122 8 NUT.. Lock-10-32 hex.
*98 8331090 1 PLATE .. Name - Danger 170 Volts
*99 145372 4 SCREW .. Drive - No. 4 x 1/4 round head
100 8272251 3 HINGE .. Door - Less pin
101 8332055 1 DOOR ASSEMBLY .. Cabinet - 21 x 23-3/8
102 8324696 2 LATCH .. Door
103 155193 8 SCREW .. Machine -10-32 x 1/2 round head - Cross recess
104 8035122 8 NUT.. Lock-10-32 hex.
105 8272252 8 HINGE .. Door - Less pin
106 8315513 1 HINGE ASSEMBLY . Includes pin
107 8315514 1 HINGE ASSEMBLY Includes pin
*108 8315510 2 PIN. . Hinge
109 8332344 1 HINGE ASSEMBLY . Includes pin
110 8332345 1 HINGE ASSEMBLY . Includes pin
111 8332346 1 HINGE ASSEMBLY . Includes pin
*112 8332342 3 PIN. . Hinge
+*113 8306501 1 GASKET .. Auxiliary air filter
+*114 8081300 1 ELBOW .. Solder - Air filter
+*115 8309488 1 COCK .. Cut-out - 3/4 in. - Air filter
PLATE C3239-2
70 8055816 1 1 GAUGE .. Air pressure - 0 to 200 Ibs. - See Parts List 1080
71 8308190 1 1 BRACKET .. Gauge mounting
72 9419719 4 4 SCREW .. Tapping - 1/4-20 x 1/2 pan head - Cross recess
73 8301186 1 1 SWITCH .. Compressor control - See Parts List 5524
74 132830 2 2 SCREW .. Machine - 10-24 x 3/8 round head
75 8038643 1 1 BUSHING .. Insulating - 1/2 in. male
76 8356900 1 1 VALVE ASSEMBLY .. Duplex solenoid - Formerly 8332068
77 8335927 1 1 ANGLE .. Valve mounting - Formerly 8335929
78 180124 2 2 BOLT .. 3/8-16 x 1-1/4 hex. head
79 8035146 2 2 NUT .. Lock - 3/8 hex.
80 8333051 1 1 FILTER .. Centrifugal air - Incl. drain valve - See P.L. 1090
*81 103878 1 1 PLUG .. Air filter - 1/4 M.P.T.
82 180171 2 2 BOLT .. 1/2-13 x 3/4 hex. head
83 120384 2 2 WASHER ..Lock - 1 / 2
84 8341671 1 1 TUBE ASSEMBLY .. Air gauge - 5-21/32 in. long
85 8341592 1 1 TUBE ASSEMBLY .. Compressor switch - 6-9/16 in. long
86 8341598 1 1 TUBE ASSEMBLY .. Air filter - 12 in. long
*87 8098593 - - TUBING .. 1/4 O.D. x .028 wall steel - Sold per foot
88 116452 6 6 NUT .. Flared tube - 1/4 in. - Brass
89 8356967 1 1 TUBE ASSEMBLY .. Duplex.valve to filter - 8 in. long
90 8341593 1 1 TUBE ASSEMBLY .. Duplex valve to filter - 14-25/32 in. long
91 8341594 1 1 TUBE ASSEMBLY .. Duplex valve to comp. conn. - 24-3/4 in. long
92 8341621 1 1 TUBE ASSEMBLY .. Duplex valve to shutter conn. - 25-3/32 in. long
*93 8098594 - - TUBING .. 3/8 O.D. x .028 wall steel - Sold per foot
94 121758 8 8 NUT .. Flared tube - 3/8 in. - Brass
95 116436 1 CONNECTOR .. Flared tube - 1/4 tube x 1/4 M.P.T. - Brass
96 8144118 1 CONNECTOR .. Bulkhead - 3/8 tube x 1/4 M.P.T. - Copper
97 116453 1 ELBOW .. Flared tube - 90° - 1/4 tube x 1/4 M.P.T. - Brass
98 8040347 1 ELBOW .. Flared tube - 90° - 1/4 tube x 1/4 F.P.T. - Brass
99 118755 1 ELBOW .. Flared tube - 90° - 3/8 tube x 1/4 M.P.T. - Brass
100 8039169 1 ELBOW .. Flared tube - 90° - 3/8 tube x 3/8 MP.T. - Brass
101 8040350 1 1 ELBOW .. Flared tube - 90° - 3/8 tube x 3/8 F.P.T. - Brass
102 8266545 2 2 ELBOW .. Bulkhead - 90° - 3/8-18 - Brass
103 118805 1 1 TEE .. Flared tube - 3 way - 3/8 tube - Brass
104 8040396 1 1 TEE .. Flared tube - 2 way - 3/8 tube x 3/8 M.P.T. - Brass
105 8078165 1 1 NIPPLE .. Pipe - 3/8 x 2 in. long
106 106267 2 2 WASHER .. Plain - 1 1/16 I.D. x 1-3/4 O.D.
*107 103345 1 1 WASHER .. Plain - 21/32 ID. x 1-5/16 OD.
108 422969 3 3 NUT .. Jam - 5/8-18 hex. - Brass
109 8108199 1 1 CLAMP ASSEMBLY .. Hanger - 1/4 tube
110 8108202 2 2 CLAMP ASSEMBLY .. Hanger - 3/8 tube
111 8332580 2 2 GROMMET .. Nylon - Non metallic strip - 12-3/4 in. long
+ 112 8332833 1 1 HOSE .. Cable protection - 2-7/8 I.D. x 3-3/8 O.D. x 12 in. Ig.
+*113 8166525 2 2 CLAMP .. Hose mounting - Adj. dia. - 3.23 to 3.49 in.
A. C. CABINET
00
Ref. No. 2
PLATE B3239-3
64 46
35J
LEFT SIDE FRONT VIEW
Ref. No. I
PLATE D3239-4
Ref. No. 1
PLATE D3239-5
—CMCM — — —
o>o—
—CM CM
Ref.No. 1
PLATE C3239-6
14
14
PLATE B3239-7
Ref. Part No.
No. Number Req. Description
1 8315812 1 CABLE ASSEMBLY .. Includes conduit
* 2 8468611 A.R. CABLE .. 14 AWG. - LF insul. - 500 ft. roll -140 ft. req. - Repl. 8283763
* 3 8272337 14 TERMINAL .. Insulated faston tab - No. 14 AWG.
4 8240528 1 RECEPTACLE .. Governor -12 pole female - 1 in. F.P.T.
5 171350 1 SCREW .. Tapping - 8-32 x 1/4 round head
6 8273218 1 FITTING .. Lamp - (1) 1/2 N.P.T. hub
7 8315617 1 FITTING .. Lamp -(2) 1 N.P.T. hub
* 8 8332374 2 SOCKET ASSEMBLY .. Lamp - Silicon rubber body
9 8004613 2 GLOBE .. Clear glass - Vapor proof
10 8047227 2 GUARD.. Globe-Open type
11 8324639 2 ANGLE .. Lamp fitting mounting
12 110500 4 SCREW .. Lamp fitting mtg. -10-24 x 1 /2 round head
13 121801 4 WASHER.. Lock-No. 10 int. tooth
14 8038413 2 ELBOW .. Conduit -1 in. - 90° - Aluminum
15 8038065 1 FITTING .. Conduit - Rectangular - (3) 1 in. NJ>.T. hubs
16 8038519 1 COVER.. Rectangular conduit fitting
17 8038556 1 BUSHING .. Conduit reducing -1 in.
18 8038596 1 BUSHING .. Insulated end -1 in.
19 8240530 1 CONNECTOR .. Conduit - Liquid tight -1 in.
20 8038586 1 LOCKNUT .. Conduit - 1 in.
21 8038547 1 UNION .. Conduit -1 in.
22 8143873 1 NIPPLE .. Conduit -1 x 4 in. long - Aluminum
23 8085103 A.R. CONDUIT .. 1 /2 in. rigid aluminum - Sold per foot - 31 in. required
24 8085105 A.R. CONDUIT .. 1 in. rigid aluminum - Sold per foot - 62 in. required
25 8240496 A.R. CONDUIT .. 1 in. flex, aluminum - Sold per foot - 24 in. required
26 8080403 - LAMP .. Medium screw base - 25 watt - 75 volts
PLATE A3239-8
Ref. Part No.
No. Number Req. Description
P. L. No. A3240
ELECTRICAL CONTROL CABINET
The following components apply to electrical cabinets column "A" and "B".
RELAY . . Transition
50 8267987 2 RELAY .. Transition - See Parts List 5498
51 8303142 1 BAR .. Copper bus - 17 holes
52 8303127 1 BAR ASSEMBLY .. Copper bus - 4 holes
53 8303143 1 BLOCK .. Spacer - 1-1/4 x 3-7/8 x 4 - Phenolic
SWITCH . . Program
54 8301414 1 SWITCH ASSEMBLY .. Program - See Parts List 4925
55 8316637 1 SWITCH .. Toggle - Sanding transfer
56 8272346 2 SWITCH .. Push button - Fuel cut-off - Engine stop
BOARD . . Terminal
*64 8259784 1 BOARD .. Terminal - 12 Pt.
*65 8283970 1 BOARD .. Terminal - 15 Pt.
*66 8069791 1 BOARD .. Terminal - 20 Pt.
*67 8277744 4 BOARD .. Terminal - 20 Pt.
*68 8078117 3 BAR .. Copper bus - 2 holes
*69 8109586 1 BAR .. Copper bus - 3 holes
P. L. No. A3240
ELECTRICAL CONTROL CABINET
The following components apply to electrical cabinets column "A" and "B".
PLATES . . Name
71 8291901 PLATE .. Name - Emergency fuel cut-off - Push button
72 8315686 PLATE .. Name - Power limit - Volts - Amps.
73 8315687 PLATE .. Name - Excitation - Bias range
74 8315706 PLATE .. Name - Auto sanding - Elect, and Pneu. train lines
75 8315717 PLATE .. Name - Sequence test jacks
P. L. No. A3240
ELECTRICAL CONTROL CABINET
3 57 58 50-
PLATE A3240-1
P. L. No. A3240
ELECTRICAL CONTROL CABINET
PLATE A3240-2
P. L. No. A3240
ELECTRICAL CONTROL CABINET
P. L. No. A3240
ELECTRICAL CONTROL CABINET
PLATE A3240-4
P. L. No. A3240
ELECTRICAL CONTROL CABINET
PLATE A3240-5
P. L. No. A3240
ELECTRICAL CONTROL CABINET
PLATE A3240-5
P. L. No. A3240
ELECTRICAL CONTROL CABINET
PLATE A3240-6
8315383
P. L. No. A3240
ELECTRICAL CONTROL CABINET
TURBOCHAR6ER
AUX PUMP
HEADLIGHT
CONTROL
SMGLE UNIT
OR
INTERMEDIATE UNIT
CONTROLLED CONTROLLING
FROM WITH UNIT
UNIT COUPLED COUPLED AT
AT EITHER ENO LONG HOOD ENO
TERMINAL
LIGHTING CONTROLLING
WITH UNIT
NO. LIGHTS CLASS LTS LIGHTS
COUPLED AT
@ @ © © © © © SHORT HOOD END
FRONT RE R
SUN *
UNIT SELECTOR
SWITCH
PLATE A3240-6
P. L. No. A3240
ELECTRICAL CONTROL CABINET
PLATE A3240-7
P. L. No. A3240
ELECTRICAL CONTROL CABINET
Description
PANEL ASSEMBLY .. Main control
RELAY .. Current
RELAY .. Transfer forestalling
RECTIFIER .. 10 Plate - 1 x 1 in. square
SCREW .. Tapping - 6-32 x 3/8 rd. head
SCREW .. Tapping - 10-32 x 1/2 rd. head
SCREW .. Tapping - 1/4-20 x 5/8 rd. head
WASHER .. Plain - No. 6
WASHER .. Lock - No. 6 internal tooth
WASHER .. Lock - No. 10 internal tooth
WASHER .. Lock - 1/4 internal tooth
P. L. No. A3240
ELECTRICAL CONTROL CABINET
14
Q 1 r 1 .f 1.
49
PLATE A3240-7
P. L. No. A3240
ELECTRICAL CONTROL CABINET
SECTION B-B
SECTION A-A
L-25
P. L. No. A3240
ELECTRICAL CONTROL CABINET
8315427
P. L. No. A3240
ELECTRICAL CONTROL CABINET
J* J
221
23}
24J
19-
21
P. L. No. A3241
ELECTRICAL CONTROL CABINET
Ref. Part Number Loco.
No. Number Required Description Appl.
8279523 A - - FRAME ASY. . . Electrical control cabinet equipment GP18
8278569 - B - FRAME ASY. . . Electrical control cabinet equipment GP20
8283688 - - c FRAME ASY. . . Electrical control cabinet equipment SD18
For dynamic brake application, the following components Ref. Nos. 95 thru 122 are applicable to
above electrical control cabinet frame assemblies.
95 8279283 1 1 1 PANEL ASSEMBLY . . Dynamic brake - See Page 9
96 8291891 1 1 1 CONTACTOR . . Power - See Parts List No. 5427
97 8251586 2 2 2 SWITCH . . Magnetic - See Parts List No. 5428
98 8249332 1 1 2 SWITCH . . Magnetic - See Parts List No. 5428
99 8375607 2 2 5 RECTIFIER . . Selenium - 5 plate - Replaces 8178412
100 8263554 4 4 8 BRACKET . . Rectifier mounting
101 8286859 - - 1 PANEL .. Rectifier mounting - 3-3/4 x 1 x 1/4 phenolic
102 8286861 - - 1 INSULATION . . Rectifier panel - 3-3/4 x 1 x 1/16 fiber
103 8335002 1 1 - BAR . . Bus - "S" type - Stamped "1" - Aluminum
104 8335004 2 2 - BAR . . Bus - "S" type - Stamped "2" - Aluminum
105 8335005 1 1 - BAR . . Bus - "S" type - Stamped "3" - Aluminum
106 8335006 2 2 - BAR . . Bus - "S" type - Stamped "4" - Aluminum
107 8250359 - - 2 BAR . . Bus - "S" type - Stamped "2" - Copper
108 8250361 - - 1 BAR . . Bus - "S" type - Stamped "4" - Copper
109 8334815 2 2 - BAR ASY. . . Insulated bus - Upper - Angle type - Aluminum
110 8334816 2 2 - BAR ASY. . . Insulated bus - Lower - Angle type - Aluminum
111 8248356 - - 2 BAR ASY. . . Insulated bus - Long - Angle type - Copper
112 8248347 - - 1 BAR ASY. . . Insulated bus - Short - Angle type - Copper
113 8273380 - - 1 BAR ASY. . . Insulated bus - Upper to lower - Copper
114 8273378 - - 1 BAR ASY. . . Insulated bus - Upper to lower - Copper
115 8248426 - - 2 LUG .. Loading - "S" type - Stamped "3" - Copper
116 8250333 - - 2 LUG .. Loading - "S" type - Stamped "1" - Copper
117 8263454 - - 1 LUG . . Loading - "S" type - Stamped "4" - Copper
118 6917831 2 2 _ CLAMP ASSEMBLY . . Cable - For two 1100/24 cables
119 8070360 - - 2 CLEAT ASSEMBLY . . "U" type - For three 1100/24 cables
*120 9419903 As Req. WASHER . . 3/8 conical - Aluminum bus bar mounting
*121 - - - - As Req. CABLE . . Control and power - See Ref. Nos. 123 thru 135
*122 8138538 4 4 | - CONNECTOR . . Half - Bolted type
CABLE CHART
CONTROL CABLE
*123 8240458 As Req. CABLE .. 14 AWG - RH-N thin - 500 feet roll
*124 8283763 As Req. CABLE .. 14 AWG - SRG-D tan - 100 feet roll
*125 8187790 - I - ,\.R. CABLE .. 14 AWG - RH-N insl. - 500 feet roll
*126 8240459 As Req. CABLE .. 12 AWG - RH-N thin - 500 feet roll
*127 8187791 - - j\.R. CABLE .. 12 AWG - RH-N insl. - 500 feet roll
*128 8392583 - - 4\.R. CABLE .. 12 AWG - SRG-D tan - 100 feet roll
*129 8187789 As Req. CABLE .. 8 AWG - RH-N insl. - 500 feet roll
*130 8187787 As Req. CABLE .. 3 AWG - RH-N insl. - 100 feet roll
POWER CABLE
131 8187786 As Req. CABLE .. 325/24 - RH-N insl. - 100 feet roll
132 8187785 As Req. CABLE .. 550/24 - RH-N insl. - 100 feet roll
133 8206581 As Req. CABLE .. 775/24 - RH-N insl. - Sold per foot
134 8157811 As Req. CABLE .. 1100/24 - RH-N insl. - 100 feet roll
135 8187784 As Req. CABLE .. 1325/24 - RH-N insl. - 100 feet roll
P. L. No. A3241
ELECTRICAL CONTROL CABINET
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PLATE A3241-1
P. L. No. A3241
ELECTRICAL CONTROL CABINET
O
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PLATE A3241-2
P. L. No. A3241
ELECTRICAL CONTROL CABINET
Main Control Panel Assemblies
PLATE A3241-3
Ref. Part Number Loco.
No. Number Required Description Appl.
1 8279728 A - - PANEL ASSEMBLY . . Main control GP18
2 8279744 - B - PANEL ASSEMBLY . . Main control GP20
3 8283515 - - C PANEL ASSEMBLY . . Main control SD18
4 8234628 1 1 1 REGULATOR . . Voltage - See Parts List No. 4523
5 8291023 1 1 - RELAY . . Voltage sensitive - WS
6 8190872 1 1 - RELAY . . Transition - TR
7 8272598 - - 1 RELAY . . Transition - TR
8 8174103 1 1 - RELAY . . No voltage - NVR
9 8222035 3 3 3 RELAY.. Wheel creep and slip - WCR,WS5, 13, 14,24,36
10 8213294 1 1 1 RELAY . . Ground - GR
11 8155259 3 3 3 RELAY . . General purpose - AWS, FPC, LRC, PCR
12 8174804 5 5 4 RELAY . . General purpose - AWS, FPC, FOR,RER, ER
13 8276598 1 1 1 RELAY . . Time delay sanding - TDS
14 8272600 1 1 1 RELAY . . Field shunt delay - FSD
15 8240768 1 1 - CONTACTOR . . Battery field - BF
16 8251126 1 1 - CONTACTOR . . Shunt field - SF
17 8294080 - - 1 CONTACTOR . . Battery field - BF
18 8254055 - - 1 CONTACTOR . . Shunt field - SF
*19 8205114 - 1 - BREAKER . . Circuit - Single pole - 30 Amp.
20 8255808 2 2 2 BREAKER . . Circuit - Double pole - 30 Amp.
21 8297269 1 1 1 BREAKER . . Circuit - Double pole - 40 Amp.
22 8280039 1 - - PLATE . . Blanking - Circuit breaker - 2-1/2x13/16x16 ga.
23 8276577 1 1 _ RESISTOR .. RE11 15000/15000 Ohms - 200 Watt
24 8293402 1 1 - RESISTOR .. RE 12 35/35 Ohms - 100 Watt
25 8290899 1 1 - RESISTOR .. RE 13 250/1500/400 Ohms - 50 Watt
26 8290343 1 1 - RESISTOR .. RE 15 6500 Ohms - 25 Watt
27 8272800 - - 3 RESISTOR .. RE 1,2, 3 2000/3000/6000 Ohms - 160 Watt
28 8225410 - - 1 RESISTOR .. RE4 300/300/300 Ohms - 160 Watt
29 8260224 - - 1 RESISTOR .. RES 4 Ohms - 50 Watt
30 8230384 - - 1 RESISTOR .. RE6 300 Ohms - 50 Watt
31 8267799 - - 1 RESISTOR .. RE7 10 Ohms - 25 Watt
32 8193659 - - 2 RESISTOR .. LRC 10 Ohms - 375 Watt
33 8333120 1 - - RECTIFIER . . Silicon - Suppression
34 8301253 2 2 - RECTIFIER . . Single phase full wave bridge - CR10-11
35 8158951 1 1 2 RECTIFIER . . 5 selenium plates - CR1-2-10
36 8375607 - - 1 RECTIFIER . . 5 selenium plates - CR4 - Rep. 8178412
37 8333799 1 - - BRACKET . . Rectifier mounting
38 8289500 1 1 - SENSITOMETER . . Wheel slip - WS
39 8218665 1 1 1 RECEPTACLE . . Battery charging - 2 pole
40 8280051 1 1 1 SPACER . . Receptacle mtg. - 3 I. D. x 3-1/2 O. D. - Copper
41 8088472 1 1 1 RECEPTACLE . . Lamp - Double contact bayonet base
42 8087887 1 1 1 BUSHING . . Male insulating - Receptacle mounting
43 8088358 1 1 1 NUT . . Female insulating - Receptacle mounting
44 8172209 1 1 1 SWITCH . . Toggle - S. P. - S. T. - Fuse test
45 8277744 1 1 1 BOARD . . Terminal - 20 point - TB7
46 8291546 1 1 1 PLATE . . Name - "Control - Local Control - Lights"
47 8225149 - - 1 CAPACITOR . . 1000 MFD - 150 V. D. C.
48 8215394 - - 1 BRACKET . . Capacitor mounting
P. L. No. A3241
ELECTRICAL CONTROL CABINET
48
Ref. No. 3
PLATE A3241-3
A3241
OCTOBER. 1968
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
10
10
12
I9 r 20
PLATE A3241-5
Ref. Part No.
No. Number Req. Description
1 8279283 1 PANEL ASSEMBLY . . Dynamic brake
2 8276673 1 RESISTOR . . RE20 2. 4/2. 4 Ohms •- 550 Watt
3 8255415 2 RESISTOR .. RE21,22 115/115/115 Ohms •- 200 Watt
4 8265653 1 RESISTOR . . RE23 115/115 Ohms •- 200 Watt
5 8123872 1 RESISTOR . . RE24 10000/10000 Ohms •- 160 Watt
6 8277466 1 RESISTOR.. RE25 10000/10000/15000 Ohms - 160 Watt
7 8279699 1 RESISTOR . . RE26 100/500 Ohms •- 50 Watt
8 8305972 1 REGULATOR . . Dynamic brake - See Parts List No. 4508
9 8251532 1 RELAY . . Brake - BR
10 8155259 1 RELAY . . Generator field - GFR
11 8188947 1 RELAY . . Field loop - FL
12 8157086 1 RELAY . . Shunt field transfer - SFT
13 8277235 1 RELAY . . Brake warning - BWR
14 8204396 1 RELAY . . Load regulator positioner - LRP
15 8193506 1 SOCKET . . Relay mounting
16 8247950 1 CLAMP ASSEMBLY . . Spring
17 8249693 1 RECTIFIER . . 5 selenium plates - CR20
18 8375607 2 RECTIFIER . . 5 selenium plates - CR21,22 - Rep. 8178412
19 8134235 1 CAPACITOR . . 150 MFD - 300 V. D. C.
20 8215394 1 BRACKET . . Capacitor mounting
*21 8189218 4 LUG . . Insulated crimp type - No. 6 stud hole dia. - Blue
*22 8210498 4 LUG . . Insulated crimp type - No. 10 stud hole dia. - Blue
*23 8223281 8 LUG . . Insulated crimp type - No. 10 stud hole dia. - Green
*24 8281475 45 LUG . . Insulated crimp type - No. 10 stud hole dia. - Green
*25 8130627 10 LUG . . Non- insulated crimp type - No. 10 stud hole dia.
*26 8126872 4 LUG . . Non- insulated crimp type - 1/4 in. stud hole dia.
*27 8250906 12 TERMINAL . . Faston tab - Blue insulation - No. 14 AWG
*28 8272337 3 TERMINAL . . Faston tab - Yel. insulation - No. 14AWG
*29 8187790 A.R. CABLE . . 14 AWG - RH-N insl. - 500 feet roll
*30 8240458 A.R. CABLE . . 14 AWG - RH-N thin - 500 feet roll
*31 8183763 A.R. CABLE . . 14 AWG - SRG-D tan - 100 feet roll
*32 8187791 A.R. CABLE . . 12 AWG - RH-N insl. - 500 feet roll
*33 8187789 A.R. CABLE . . 8 AWG - RH-N insl. - 500 feet roll
OCTOBER, 1 9 6 8 9 A3241
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
13 — - .,-4 — 13
16 -
;5A ^. ^^ 'v - -1 17
- 9
—i 10
[""" M. _
- 13
-17
-25
28
- 13
--19
<r- SECTION A-A
-if
SECTION B-B
SECTION C-C
Ref. No. 3
PLATE A3241-6
P. L. No. A3241
ELECTRICAL CONTROL CABINET
Door Assemblies (Cab Side)
GP18 and GP20 Locomotives
PLATE A3241-7
16 J
PLATE A3241-7
13
Ref. No. 1
30
44 21 ^-22 ^—32
26-^ 28-^ 3M 20
Ref. No. 2
PLATE A3241-8
A3241
15
OCTOBER, 1968
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. No. A3241
ELECTRICAL CONTROL CABINET
Door Assemblies (Cab Side)
SD18 Locomotives
PLATE A3241-9, 10
To order door assemblies specify locomotive model and serial number.
Ref. Part No.
No. Number Reg.____________Description
DOOR ASSEMBLY . . Cab Side Above Floor
1 _ _ _ _ A - DOOR ASY. . . Cab side above floor - Prior August, 1959
2 - - - - - B DOOR ASY. . . Cab side above floor - After August, 1959
3 8182560 1 _ DOOR ASY. .. L.S. - Incl. fuse holder 63-7/16x18-1/16
4 8182559 2 - DOOR ASY. .. Right side 63-7/16x18-1/16
5 8158542 6 - LOCK ASSEMBLY
6 148041 24 - SCREW . . Machine - 10-32 x 5/8 oval head - Cross recess
7 8035122 24 - NUT . . Lock - 10-32 hex.
8 8165664 9 - HINGE . . Door - Incl. pin - Welded to door
9 8182549 3 - WEATHERSTRIP . . Neoprene rubber - Molded
10 8146661 6 - RETAINER . . Weatherstrip - Top and bottom
11 8182628 6 - RETAINER . . Weatherstrip - Left and right
12 171176 102 - SCREW . . Tapping - 6-32 x 3/8 flat head
13 8146716 9 - FILLER . . Hinge - Bolted to frame
14 180077 27 - BOLT .. 5/16-18 x 3/4 hex. head
15 103320 27 - WASHER.. Lock- 5/16
16 8146667 6 - MOULDING . . Door frame - Top and bottom door
17 8182627 2 - MOULDING . . Door frame - Side of door
18 8182626 .4 _ MOULDING . . Door frame - Side of door
19 171482 208 - SCREW . . Tapping - 10-24 x 1/2 rd. head
20 8160817 6 - PLATE ASSEMBLY.. Catch
21 8281501 - 1 DOOR ASY. . . L.S. - Incl. fuse holder 64-13/16 x 19-3/8 x 14 ga.
22 8281502 - 2 DOOR ASY. . . Right side 64-13/16 x 19-3/8 x 14 ga.
23 8324696 - 6 LATCH . . "T" handle
24 155193 - 24 SCREW . . Machine - 10-32 x 1/2 rd. head - Cross recess
25 8035122 - 24 NUT . . Lock - 10-32 hex.
26 8205838 - 9 HINGE . . Door - Incl. pin - Welded to door and cab frame
27 8116542 - A.R. WEATHERSTRIP . . Sponge rubber - 30 ft. roll (42 ft. required)
28 8281304 - 6 RETAINER.. Weatherstrip - Top, bottom 18-1/4 in. long
29 8281506 - 6 RETAINER.. Weatherstrip - L. and R. 62-ll/16in. long
30 171482 - 108 SCREW . . Tapping - 10-24 x 1/2 rd. head
DOOR ASSEMBLY . . Cab Side Below Floor
31 _ _ _ _ A - DOOR ASY. . . Cab side below floor - Prior August, 1959
32 - - - - - B DOOR ASY. . . Cab side below floor - After August, 1959
33 8215198 1 - DOOR ASY. . . Right side 24-1/8 x 19
34 8281250 - 1 DOOR ASY. . . Right side 19-3/4 x 19-3/4
35 8215196 2 - DOOR ASY. . . Left and center 24-1/8 x 22
36 8281561 - 2 DOOR ASY. . . Left and center 24-1/2 x 19-3/4
37 8081840 6 - LOCK ASSEMBLY . . Welded to door
37 8324696 _ 3 LATCH . . "T" handle
38 155193 - 12 SCREW . . Machine - 10-32 x 1/2 rd. head - Cross recess
39 8035122 _ 12 NUT . . Lock - 10-32 hex.
*40 8116542 - A.R. WEATHERSTRIP . . Sponge rubber - 30 ft. roll (23 ft. required)
*41 8281252 - 6 BATTEN.. Weatherstrip - Top, bottom 21-1/4 in. long
*42 8281253 . - 2 BATTEN.. Weatherstrip - L. and R. 16 in. long
*43 8281251 - 4 BATTEN . . Weatherstrip - L. and R. 18-1/2 in. long
44 104066 - 64 RIVET . . 3/16 x 3/8 rd. head
+*45 8297442 - - PANEL ASSEMBLY . . Engine control - See Parts List No. 3238
8182561C, 8281500, 8272202D , 8272202F
16
19
Ref. No. 1
37-
9 9 WO
33- 35-
Ref. No. 31
PLATE A3241-9
34
PLATE A3241-10
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part
No. Number Number Required Description
. . . . A B C D E F G H CABINET .. Electrical
35 8411512 3 3 3 3 3 3 2 _ RELAY .. Transition - See Parts List No. 5498 -
Replaces 8245903 and 8267987
36 8340826 1 - - - - 1 - - BAR. .Bus -Relay mtg.- 3/8 x 4 x 26-1/4 - Straight
37 8333314 1 1 1 1 1 1 1 - BAR. .Bus -Term.conn.- 1/2 x 4 x 6-1/4 - Straight
38 8331256 . 1 1 1 1 . 1 . TRANSDUCTOR .. GCT-3
39 8335772 2 2 2 2 2 2 2 - BLOCK .. Insulating
40 8337653 - 1 1 1 1 - 1 - BAR .. Bus - 3/8 x 4 x 26 - Straight
41 8191734 _ . . . . 1 .
1 RELAY .. WhI./slip - WCR,WS25 1 See P.L.
42 8172591 - - - - - 1 1 3 RELAY .. Whl./slip - WSS14,25,36,46 f No. 5353
*43 8213859 - - - - - 2 - - CLEAT .. Cable - 3-1/8 x 1-9/16 opening
*43 8234227 - - - - - 2 - - CLEAT .. Cable - 2-3/4 x 1-3/8 opening
44 8344600 - - - - - - 3 5 CLEAT .. Cable - 2-1/8 x 2-1/8 opening
45 8344601 - . . . - - - 2 CLEAT .. Cable - 3-1/8 x 1-9/16 opening
*46 8213932 - - - - - 2 - - PAD .. Cable cleat - 5-1/4 x 1-1/4 x 11 ga. steel
*47 8350601 - - - - - 1 - - BRACKET ASSEMBLY .. Relay mounting
*47 8345468 - - - - - - 1 - BRACKET ASSEMBLY .. Relay mounting
48 8333071 _ 1 1 1 „ _ _ SWITCH .. Program - Transition
49 8350408 - 1 1 1 - - - CHANNEL .. Switch mounting
*«150 8319071 1 1 1 1 1 1 _ RECTIFIER .. Bat.chrg. - 150 A. I SeeP.L.
*(450 8333841 1 1 1 1 1 1 - RECTIFIER .. Bat.chrg. - 150 A. / No. 6903
*51 8333404 2 2 2 2 2 2 2 - PAD .. Tapping - 8 x 1 x 5 / 8 steel
*52 8350559 3 3 3 3 3 3 3 - CLAMP .. Self clinching ( See P.L.
*53 8350558 1 1 1 1 1 1 1 CLAMP .. Self clinching / No. 9128
#4 8313721 - 1 1 1 - 1 - RECTIFIER .. Bat. field control ~ p,
054 8347606 - 1 1 1 - 1 - RECTIFIER .. Bat. field control M^ ^om
. . . 1NO oyt
55 8314675 1 1 1 1 RECTIFIER .. Bat. field ' "
56 8331212 . 3 3 3 3 . 3 . REACTOR .. Saturable - A.C. - See P.L. No. 6906
57 8331539 - 1 1 1 1 - 1 - CHANNEL ASY. .. Rectifier mounting
*58 8273497 2 2 2 2 2 . . _ TRANSDUCTOR .. Wheel slip - WST23
*59 8333408 2 2 2 2 2 - - - CLEAT .. Cable - 2-3/4 x 1-3/8 opening
*60 8340516 2 - - - - - - - CLEAT .. Cable - 2-3/4 x 1-3/8 opening
*60 8333409 - 2 2 2 2 - - - CLEAT .. Cable - 4 in. x 1-3/8 opening
*61 8333683 - 2 2 2 2 - - - PAD .. Cable cleat - 4-1/2 x 1 x 11 ga. steel
*62 8245293 - 2 2 2 2 - - - PAD .. Cable cleat - 6 x 1 x 1 1 ga. steel
63 8331329 . 1 1 1 1 . . . TRANSDUCTOR .. Field current - FCT5
64 8350409 - 2 2 2 2 - - - CHANNEL ASY. .. Transductor mounting
65 8333410 - 2 2 2 2 - - - CLEAT .. Bus bar mounting
66 8333317 - 1 1 1 1 - - - BAR ASY. .. Bus - Insul.- 14 x 2 x 3/8 aluminum
67 8331100 - 1 1 1 1 - 1 - TRANSDUCTOR .. Gen. voltage - GVT, GVT4
68 8340520 - 1 1 1 1 - - - PLATE ASY. .. Transductor mounting
68 8345916 - - - - - - 1 - PLATE .. Transductor mounting
*69 8234831 . 3 3 3 3 . 2 . TRANSFORMER .. Current and voltage
*70 8319657 1 1 1 1 1 1 1 - RECEPTACLE .. 3 pole female
71 8315714 2 2 2 2 2 2 2 - JACK .. Sequence test
72 8315717 1 1 1 1 1 1 1 - PLATE .. Name - Sequence test jacks
*73 8276674 1 1 1 1 1 . 1 . RESISTOR .. RES - Repl. by two (2) 8398604
*74 8283943 2 2 1 2 - 2 2 - RESISTOR .. RE6,7 - 5/8/8 Ohms - 400 W.
*75 8355854 - - - - - 1 1 - RESISTOR .. RE 10 - Repl. by two (2) 8398604
*76 8139605 . . . . - . 1 . RESISTOR .. RE34 - 50 Ohms - 160 W.
*77 8004587 1 1 1 1 1 1 1 - RESISTOR ASY. .. Battery charging - BC
*78 8206562 2 - - - - - - - RESISTOR .. Mtr.field shunting - MFS12.34
*79 8379319 - 1 - - - - - - RESISTOR .. Mtr.field shunting - MFS12
*80 8379320 - 1 - - - - - - RESISTOR .. Mtr.field shunting - MFS34
*81 8335022 - - 1 - 1 - - - RESISTOR .. Mtr.field shunting - MFS34
*82 8335021 - - 1 1 1 - - - RESISTOR .. Mtr.field shunting - MFS12
*83 8353772 - - - 1 - - - - RESISTOR .. Mtr.field shunting - MFS34
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part
Nn N»mhf>r Number Required Description
A
f\ C D E F G H CABINET .. Electrical control
90 8287378 4 4 4 4 _
3 _ RHEOSTAT .. RH4,6,7,11 50 Ohms - 50 W.
91 8331126 .
1 1 1 1 1 . - RHEOSTAT .. RH5 100 Ohms - 50 W.
92 8221115 _ _
1 1 1 . . . RHEOSTAT .. RH1 1000 Ohms - 75 W.
93 8221116 _
2 1 1 1 . . . RHEOSTAT .. RE2 1500 Ohms - 75 W.
94 8336368 _
1 1 1 1 . . . RHEOSTAT .. RH12 25 Ohms - 100 W.
95 8354134 .
2 2 . . . 2 . RHEOSTAT .. RH30,31 3500 Ohms - 50 W.
*96 8250973 . _ . . . . 2 . RHEOSTAT .. RH1 1000 Ohms - 50 W.
97 8333405 .
1 1 1 1 - 1 - GUARD .. Rheostat cover
98 8333406 .
1 1 1 1 . 1 . GUARD .. Rheostat cover
99 8333142 .
1 1 1 1 . . . PLATE .. Name - Rheostat - 15-5/8 x 1 al.
100 8333144 _
1 1 1 1 . 1 . PLATE .. Name - Rheostat - 12-5/16 x 1 al.
100 8345917 - - - - - - 1 - PLATE .. Name - Rheostat - 8-19/32 x 1 al.
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part
No. Number Number Required Description
. . . . A b C D E F G H CABINET .. Electrical control
*123 8345062 - - - - - - 1 BOARD ASY. .. 3 pnt. > c D , XI ,-,^1
*124 8344835 1 BOARD ASY. ..4 pnt. } See P.L. No. 6703
*125 8344549 - - - . . . 1 . BAR ASSEMBLY .. Terminal connection
*126 8344550 - . - . . . . 1 BAR ASSEMBLY .. Terminal connection
*127 8353349 - - - - - - 3 4 SPACER .. Board asy.- 9/16 I.D.x 1-1/SO.D.x 1 in.lg.
128 8335911 _ _ _ _ „ „ _
8 CAPACITOR .. CA90 thru CA97-1 MFD- 600V.D.C.
129 8349554 - - - - - - - 2 BRACKET .. Capacitor mounting
*130 8370711 1 i „ 1 . 1 1 . BELL .. Alarm - Repl. 8015351 - See P.L. No. 6304
131 8094886 1 i 1 1 1 1 1 1 LAMP .. Medium screw base - 50 W. - 75 V.
*132 8060199 1 i 1 1 1 1 1 . GUARD ASSEMBLY .. Lamp
133 8273218 - - - - - - - 1 FITTING .. Lamp body - Less receptacle
134 8004613 - - - - - - - 1 GLOBE .. Clear glass - Vapor proof
135 8047227 - • - - - - - 1 GUARD .. Globe - Open type
136 8332374 - - - - . . . 1 RECEPTACLE .. Lamp grip
*137 8126880 >^s Re<juired CABLE .. 2-16 AWG. - 25 ft. roll (30 ft. req'd)
138 8295501 _ . 1 _ 1 _ , , AMMETER .. Bat. chrg. - "Red Green Dial"
139 8214188 - - 1 - 1 - - - AMMETER .. Load indicating - 0 to 1500 Amps.
140 8260287 - . 1 . 1 . . - RECEPTACLE .. Female - 2 pole - 74 V.D.C.
141 8280439 - - 1 - 1 - - - COVER .. Receptacle
142 8336359 3 3 .
3 _
3 3 _ FASTENER ASSEMBLY .. See Page 14
*143 9419903 As Required WASHER .. 3/8 conical - Aluminum bus bar mtg.
*144 9419904 As Required WASHER .. 1/2 conical - Aluminum bus bar mtg.
*145 8324100 As Required WEATHERSTRIP .. Rubber - Sold per ft.
*146 8160270 8 8 8 8 8 . - . CONNECTOR .. Half - Clasp type - 1325/24
*147 8137331 - . - . . 8 11 13 CONNECTOR .. Half - Clasp type - 1600/24
*148 8138538 - 4 4 4 4 - - 3 CONNECTOR .. Half - Bolted type - 1100/24
*149 8188705 8 8 8 8 8 . - - CONNECTOR .. Crimp type - 1325/24
*150 8188706 - - - - - 8 - - CONNECTOR .. Crimp type - 1600/24
*151 8240458 As Required CABLE .. 14 AWG. - RH-N thin - 500 feet roll
*152 8283763 As Required CABLE .. 14 AWG. - SRG-D tan - 100 feet roll
*153 8240459 As Required CABLE .. 12 AWG. - RH-N thin - 500 feet roll
*154 8392583 As Required CABLE .. 12 AWG. - SRG-D tan - 100 feet roll
*155 8187789 As Required CABLE .. 8 AWG. - RH-N insl. - 500 feet roll
*156 8187787 As Required CABLE .. 3 AWG. - RH-N insl. - 100 feet roll
*157 8187786 . As Required . . . CABLE .. 325/24 - RH-N insl. - 100 feet roll
*158 8122297 As Required . CABLE .. 2107/30 - RN insl. - 100 feet roll
*159 8187785 As Required . CABLE .. 550/24 - RH-N insl. - 100 feet roll
*160 8206581 As Required CABLE .. 775/24 - RH-N insl. - Sold per foot
*161 8157811 As Required CABLE .. 1100/24 - RH-N insl. - 100 feet roll
*162 8187784 As Required CABLE .. 1325/24 - RH-N insl. - 100 feet roll
*163 8345083 - - - - - As Required CABLE .. 1600/24 - RH-N insl. - Sold per foot
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Dynamic Brake and Extended Range Dynamic Brake Equipment
Ref. Part Number Locomotive
No. Number Required Description Application
For dynamic brake and extended range dynamic brake, the following components are applicable to the above cabinets.
P. L. No. A3242
ELECTRICAL CONTROL CABINET
13
Ref. No. 3
PLATE A3242-1
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. No. 8
PLATE A3242-2
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Electrical Control Cabinet Frame Assembly
PLATE A3242-3and4
Ref. Part Number
No. Number Required Description Locomotive Application
ON
00 5
O
o
tn
<
m
*> O
o z
8
z
o
m
H z
JO
O
o
>
oo
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z o
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21 n
O
13
O
z
Ref. No. 1 Ref. No. 5
N) Cab Side PLATE A3242-3 Rear Hood Side
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. No. A3242
ELECTRICAL CONTROL CABINET
c/
«o S
II
I
s(*>
u
04
w
1
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Main Control Panel Assemblies
PLATE A3242-5
30 8327263 „ 1 1 1 _
RELAY .. Micro positioner See P.L. No.5496
*31 8249610 . . . . 3 RELAY .. Aux. line - COR14,25,36 See P.L. No.5434
32 8222035 3 3 3 3 - RELAY .. Wheel slip - WCR,WS13,24 See P.L. No.5394
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part Number
No. Number Required Description
- - - - - A B C D E PANEL ASSEMBLY .. Main control
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Ref. Part No.
No. Number Req. Description
- - - - - A-E PANEL ASSEMBLY .. Main control
*107 8187790 A.R. CABLE ..' 14 AWG. - RH-N insl. - 500 feet roll (25 ft. required)
*108 8240458 A.R. CABLE .. 14 AWG. - RH-N thin - 500 feet roll (380 ft. required)
*109 8283763 A.R. CABLE .. 14 AWG. - SRG-D tan - 100 feet roll (260 ft. required)
*110 8187791 A.R. CABLE .. 12 AWG. - RH-N insl. - 500 feet roll (10 ft. required)
*111 8392583 A.R. CABLE .. 12 AWG. - SRG-D tan - 100 feet roll (18 ft. required)
ccs?jl UN __/
Ref. No. 2
PLATE A3242-5
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Engine Control Panel Assemblies
PLATE A3242-6
Ref. Part Number Locomotive
No. Number Required Description Application
V. L. No. A3242
ELECTRICAL CONTROL CABINET
33
12
UNIT SELECTOR
SWITCH
29
Ref. No. 1
Ref. No. 48
PLATE A3242-6
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Fuse and Switch Panel Assembly
Ref. Part Number
No. Number Required Description
•3.R-, 3fi -^37^,35^ r34 ,-39/-35 ,-34
* 1 8340825 1 . . . PANEL ASY. .. Fuse, switch 5i \
GP28,SD28,SDP28 '3l5 \| \\\\ / / 1
* 2 8334361 - 1 - - PANEL ASY. .. Fuse, switch ^x \^\.\ \. x\\ Ly f
26 ]r3ir3|5r3|;VUt/ 71
DD35 ^C >\ . ii W 'jt'-iaS r - - i'
* 3 8353689 - - 1 - PANEL ASY. .. Fuse, switch r
4 8333301 . . . 1
Cab. no. 2 DDA35
PANEL ASY. .. Fuse, switch
29
I9
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^5^53
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x >t——— -^~30 *
/ 7 1 \\^
Vr V ^^ 7
QAQ'7QQ7
9 5Uo /oo / 1 1 1 1 BUSHING .. Insulating 23 /,„_,———————
10 8088358 1 1 1 1 NUT .. Insulating 21 - / / /' \ \
/j4 i-27 K33 ^28 H 1
11 8280179 1 1 - 1 BAR .. Copper bus
12 8112684 2 2 2 2 CONTACT .. Fuse test
PLATE A3242-7
*13 8340824 1 . . . PANEL .. Equipment mtg. - 23-7/8 x 19-1/2 x 1/2 - Phenolic
14 8333300 . 1 1 1 PANEL .. Equipment mtg. - 23-7/8 x 19-1/2 x 1/2 - Phenolic
15 8347970 1 . . 1 PLATE .. Breaker mtg. - 14-31/32 x 3-5/8 x 11 ga. steel
*16 8347971 - 1 1 - PLATE .. Breaker mtg. - 14-31/32 x 3-5/8 x 11 ga. steel
P. L. No. A3242
ELECTRICAL CONTROL CABINET
Dynamic Brake and Dynamic Brake Extended Range Panel Assemblies
23- 25- 27
Ref. No. 3
PLATE A3242-8
P. L. No. A3242
ELECTRICAL CONTROL CABINET
P.L.NO.E3244
ELECTRICAL CONTROL CABINET
Ref. Part N 0.
No. Number R eq. Description
- . . . . A B CABINET ASSEMBLY .. Electrical control
53 8420705 1 SWITCH .. Load test - 2 Pole
54 8420573 3 3 SWITCH .. Ground check - 10 Pole
55 8416138 2 2 SWITCH ASSEMBLY .. Motor operated - MB,RV x
56 8422927 8 8 SWITCH .. Module 1 See P.L.
57 8424356 2 2 TUBE ASSEMBLY .. Support ( 5421
58 8422928 2 2 MOTOR .. Module J
59 8423083 6 6 BAR ASSEMBLY .. Copper bus - 11-3/4 x 3-21/32 x 2 x 3/8 in.
60 8423087 6 6 BAR ASSEMBLY .. Copper bus - 10-1/4 x 2 x 3/8 in.
61 8425871 6 6 BAR .. Copper bus - 90° Angle - 2-1/2 x 2-1/4 x 1-7/8 x 1/4 in.
62 8428857 4 4 INSULATION .. Sheet - 5-13/16 x 5-1/2 x 1/8 in. - Red polyglass
63 8428847 4 4 BRACKET .. Insulation mtg. - "U" Type - 6-1/2 x 2-7/16 x 3/4 x 1 1 Ga.
64 8175649 1 1 WIRE .. Seal - Includes lead
65 8422173 1 1 SIMULATOR ASSEMBLY .. Motor temperature
66 8422174 1 1 DETECTOR .. Resistance temperature
67 8221444 1 1 SHUNT .. 1000 Amp. - 50 MV
68 8423370 1 1 PAD .. Shunting mounting
69 8423369 1 1 BAR .. Copper bus - 5-3/4 x 3 x 1/4 in.
70 8423368 1 1 BAR .. Copper bus - 90° angle - 5-3/4 x 3 x 2-1/4 x 1/4 in.
71 8423367 2 2 BAR .. Copper bus - 90° angle - 3-1/4 x 2-1/2 x 2 x 1/4 in.
72 8423379 1 1 BAR .. Copper bus - Gen. shunt - 90° angle - 13-1/2 x5x 3-1/2 x 1/2 in.
73 8424685 1 1 INSULATOR .. Gen. shunt bus bar mtg. - 6 x 3-1/2 x 3-1/2 in.
74 8423444 29 29 INSULATOR .. Molded polyester - Inch (2) 3/8-16 Inserts
75 8425200 1 1 PLATE .. Insulator mounting - 7-1/4 x 5-1/2 x 3/16 in.
76 8422682 4 4 TRANSDUCTOR .. Wheel slip - WST-12,WST-14,WST-23,WST-34
77 8423376 8 8 BAR ASY. .. Insulated copper bus - 90° angle - 7-1/8 x 4-1/8 x 1-1/2 x 1/2 in.
78 8423444 8 8 INSULATOR .. Molded polyester - Incl. (2) 3/8-16 Inserts
79 8422753 1 1 TRANSDUCTOR .. BCT
80 8422982 2 2 TRANSDUCTOR .. ELT,FCT
81 8351993 2 2 TRANSFORMER .. GPT1,GPT2
82 8428855 1 INSULATION .. Channel - 1 1-1/2 x8x 1-7/16 x 5/32 in. - Red polyglass
83 8428848 1 BRACKET .. Insulation mounting - 5-7/8 x 1 x 3/4 x 11 Ga.
84 8234831 1 TRANSFORMER .. T4
485 8422091 1 RECTIFIER .. SCR (Westinghouse)
^85 8422170 1 RECTIFIER .. SCR (International)
486 8416094 1 1 RECTIFIER .. Battery charging (EMD)
486 8333841 1 1 RECTIFIER .. Battery charging (Westinghouse)
87 8424458 1 1 TUBING .. Steel - 4 O.D. x .065 Wall x 34 in. long
88 8424520 1 1 DUCT .. Neoprene - Impregnated glass - 4 I.D. x 6 in. long
89 8424521 1 1 DUCT .. Neoprene - Impregnated glass - 4 I.D. x 16 in. long
90 8424459 2 2 CLAMP .. Tubing mounting - 4 I.D. x 3/4 x 16 Ga.
91 8048702 4 4 CLAMP .. Duct mounting - 4 I.D. x 3/4 in. - "T" bolt type
92 8346481 A .R. COMPOUND .. Joint - Sold per 5 oz. tube
93 8424626 1 1 COVER .. Entrance - 10 x 3-1/2 x 11 Ga.
94 8133198 A .R. TAPE .. Pressure sensitive - 1/16 x 3/4 in. - 100 ft. roll (16 ft. required)
95 8273655 A .R. SEAL .. Rubber - Panel mtg. - 1/8 x 1/2 in. - Sold per ft. (8 ft. required)
96 8178639 A .R. CEMENT .. Seal mounting - Sold per 1 Pint can
97 8324100 A .R. WEATHERSTRIP .. Door opening - Sold per ft. (87 ft. required)
98 8359400 A .R. COMPOUND .. Silicon - Sold per 8 oz. tube
99 8425130 4 4 CLEAT .. Cable - Rubber half - 5 x 1 x 1
100 8424846 1 1 PLATE .. Cleat mounting - 5 x 1 x 1 1 Ga.
101 8426884 2 2 LUG .. GP1.GP2 - 90° angle below horizontal - (2) 13/32 dia. holes
102 8426883 2 2 LUG .. GP3.GP4 - 60° angle below horizontal - (2) 13/32 dia. holes
103 8426877 4 4 LUG .. GS1,GS2,GS3,GS4 - Straight - (2) 13/32 holes
104 8421214 A .R. CABLE .. 1 925/24 - EPR. Insul. - Sold per foot (60 ft. required)
FOR
SECTION
AA
SEE
PAGE 4
CAB SIDE
Ref. No. 1
PLATE B3244-1
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E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
Ref. No. 1
PLATE B3244-3
Ref. Part . . I
Nn Number Number Required Description
. A B c D E F G H J CABINET ASSEMBLY .. Electrical control
82 8130632 1 3 1 1 1 3 1 1 1 CAPACITOR .. 10 MFD - CA34,CA38,CA39
83 8314485 1 1 1 1 . 1 1 1 BRACKET .. Single capacitor mounting
83 8244809 1 _ . _ 1 . . . BRACKET .. Three capacitor mounting
84 8460985 1 1 1 1 1 1 1 1 INSULATOR .. Rubber - 3-1/2 x 1 x 1/4 in. th.
*84 8391245 1 - - - - INSULATOR.. Rubber -2-1/2x2-1/2 x 1/4 in. th.
85 8465687 1 . . . . _ _ _ . CONDUIT ASY. .. Inertial filter blower
85 8465475 1 1 _ . _ . . 1 CONDUIT ASY. .. Inertial filter blower -
Applicable to GP39-2 cabinet 8498488 only
85 8478942 _ 1 . 1 . . - - - CONDUIT ASY. .. Inertial filter blower -
Appl. to GP39-2 cabinets 9323315 & 9323409
85 9323360 . . . . 1 1 1 1 - CONDUIT ASY. .. Inertial filter blower -
Formerly 8463658
86 8319657 1 1 1 1 1 1 1 1 1 RECEPTACLE .. 3 pole - Female
*87 9326093 As Required CABLE .. 3 AWG. - LF insul. - 100 ft. roll
4*88 8473366 1 1 1 . 1 . . . . CONTACTOR .. EPC - See P.L. 5386
4*88 8473355 _ _ _ _ 1 . . . . CONTACTOR .. EPC - See P.L. 5377 Fno -
<t>*S9 8004587 1 _ 1 . 1 . . . . RESISTOR .. 10 x 1 1 in. - RE-EPC £g
4*89 9317914 - 1 1 - 1 - - - - RESISTOR .. 8-3/4 x 9 in. - RE-EPC rControl t ,
*90 8197308 1 1 1 - 1 . - - - SHUNT .. 500 Amp.
*91 9097318 2 2 2 - 2 - - - - INSULATOR .. Standoff - Shunt mtg.
92 8497591 _ _ . . . _ 1 . . BOX ASY. .. Junction - Locked wheel detection
93 8481679 - - . - . . 1 - - CABLE ASY. .. Locked wheel detection system
*93 9315123 - - - - - - - - 1 CABLE ASY. .. Locked wheel detection system
<i> 94 8188947 . . . . . . 1 . . RELAY .. 4 N.O. - 2 N.C. - HCO
<j> 94 9080888 . . - - - - 1 - - RELAY .. 4 N.O. - HCO
*95 8451158 . . . 1 . . . . . CONTACTOR .. Field shunt - FSI - See P.L. 5408
*96 8478932 - - - 3 - - - - - RESISTOR .. Field shunt - REFS14,25,36
*97 8465511 1 _ _ 1 _ _ _ _ _ SWITCH .. Pressure - 18 in. of water - FVS
98 8466230 - 1 1 . 1 1 1 1 1 SWITCH .. Pressure - 24 in. of water - EPS
99 8465021 . 1 1 . 1 1 1 1 1 SWITCH .. Pressure - 14 in. of water FVS
100 8495877 As Required TUBING .. Nylon - 1/4 OD. x .170 I.D. - 200 ft.
101 8453868 6 10 10 6 10 10 10 10 12 NUT ..Tube -1/4
102 118748 - - 2 - - - 3 - 2 CONNECTOR .. 1/4 tube x 1/8 MP.T.
103 8040325 2 2 2 2 2 2 2 2 2 CONNECTOR .. 1/4 tube x 1/4 FP.T.
*103 116436 - - - - - - - - 2 CONNECTOR .. 1/4 tube x 1/4 M.P.T.
104 114794 1 1 1 1 1 1 1 1 NIPPLE .. Pipe - 1/8 M.P.T. x 1/8 MP.T. x 2 in.
105 8040391 - 1 1 - 1 1 1 - TEE .. Tube - 1/4 tube x 1/4 tube x 1/4 MP.T.
*105 105417 - - - - . . - - 1 TEE .. Pipe - 1/4 F.P.T. x 1/4 F.P.T. x 1/4 F.P.T.
106 144082 - - - - 1 1 1 1 TEE .. Pipe - 1/8 F.P.T. x 1/8 F.P.T. x 1/8 F.P.T.
107 105409 - - - - . . 1 . COUPLING .. Pipe - 1/4 FP.T. x 1/4 FP.T.
108 187394 1 1 1 1 1 1 1 1 COUPLING .. Pipe - 1/8 FP.T. x 1/8 FP.T.
*109 105423 1 1 1 1 1 1 - - - ELBOW .. 90° street - 1/4 M.P.T. x 1/4 FP.T.
110 118753 1 3 3 1 2 2 2 2 3 ELBOW .. 90° - 1/4 tube x 1/8 MP.T.
111 127887 1 1 1 2 1 1 1 1 2 ELBOW .. 90° - 1/4 tube x 1/8 FP.T.
112 8471009 1 1 1 1 1 1 1 1 1 VENT .. Breather
113 8358944 3 3 3 3 3 3 3 3 3 STEM .. Hose - For manometer test
114 8465098 1 1 1 1 1 1 1 1 - PLATE .. Name - Manometer stems - 1-3/8x6-1/8 in
*114 9314901 - - - - - - - - 1 PLATE .. Name - Manometer stems - 1-1/4x7 in.
*115 8453869 6 10 10 6 10 10 10 10 12 SLEEVE .. Brass - 1/4 O.D. - Nylon tubing
*116 8453870 6 10 10 6 10 10 10 10 12 SEAT .. Brass - 1/4 OD. - Nylon tubing
•117 . . . . 1 1 1 1 1 1 1 1 1 CABLE FORM .. Control cabinet
118 8438013 As Required CABLE .. 2100/30 - EPR insul. - 100 ft. roll
4*119 8433441 As Required CABLE .. 550/24 - EPR insul. - 100 ft. roll
4*119 9336895 As Required CABLE .. 550/24 - LF insul. - 100 ft. roll
*120 8433442 - - - A.R. - . - - . CABLE .. 775/24 - EPR insul. - 100 ft. roll
*121 9336899 - - - - - . - - A.R. CABLE .. 1 100/24 - LF insul. - 100 ft. roll
tf*122 8433444 As Required CABLE .. 1325/24 - EPR insul. - 100 ft. roll
4*122 8475585 As Required CABLE .. 1325/24 - LF insul. - 100 ft. roll
•123 . . . . As Required CLEATS .. Cable support - See P.L. 9106
P.L.No.E3244
ELECTRICAL CONTROL CABINET
68
14 14
33-1
CAB SIDE
Ref. No. 1 Col. G
PLATE C3244-4
77
85
39
; 2
1 - -
1
1
RECEPTACLE .. 1 pole female - Spotter jack
INSULATION .. Rec. mtg. - 9-3/4 x 4 polyglass
PLATE .. Name - Spotter service
RECEPTACLE .. Battery charging
*167 8280051 1 1 1 SPACER .. Rec. mtg. - 3 I.D. x 3-1/2 OX), copper
*168 8147631 1 FUSE .. 100 A. - Battery charging
*169
*170
8280180
9528561
2 - - - -
1
- - - - HOLDER .. Battery charging fuse
INSULATION .. ffldr. mtg. - 7 x 2-1/2 polyglass
*171 9525493 1 RECEPTACLE .. 2 pole female - 74 V.D.C.
*179 R48Q777 1 PT .ATE Natnp . "74 V D C "
_-^>— --L,—J 27
118
143
26
25
CAB SIDE
Ref.No. l.Col.F
PLATE D3244-7
—212
ENGINE ROOM SIDE
Ref.No. l,Col.F
PLATE D3244-8
II5-I/
41 1331 K
I46-
8-
19
•+ F—i—!•- -H-I—I-——H—i—i
MB-L3 I MB-L2 M8-LI F
-21
CAB SIDE
Ref.No. l.Col.H
PLATE D3244-10
204
69
32
211
210 212
ENGINE ROOM SIDE
Ref.No. l.Col.H
PLATE D3244-11
145-
114
36
CAB SIDE
Ref.No. l,Col.A
PLATE D3244-13
34
Ref.No. l.Col.A
PLATE C3244-14
23 28^ 26^27
CAB SIDE
Ref.No. l.Col.B
PLATE C3244-15
75
55
54
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G E N E R A L M O T O I S C O R P O R A T I O N
E L E C T R O - M O T I V E O N
P.L. No. E3244
ELECTRICAL CONTROL CABINET
Electrical Control Cabinet Frame Assembly
GP15-1 GP38-2 GP39-2JGP40-2,GP40P-2,SD38-2,SD40-2,SD40T-2,
SD45-2,SD45T-2,SDP40F,F40C and F40PH Locomotives
PLATE C3244-19
Ref Part Number Locomotive
K« Nnmhar Reauired Description Application
A B C D E
* 1 9316900 1 . _ _ . FRAME ASY. .. Cabinet GP15-1
/* 1 9323428 1 • - • FRAME ASY. .. Cabinet GP39-2
1 FRAME ASY. .. Cabinet GP38-2,GP39-2,GP40-2 ,GP40P-2
/* 1 8464258
/* 1 8478246 - 1 - - FRAME ASY. .. Cabinet SD38-2
* 1 8462918 1 FRAME ASY. .. Cabinet SD40-2,SD40T-2 ,SD45-2 ,SD45T-2
1 8483700 . . 1 . FRAME ASY. .. Cabinet SDP40F,F40C
* 1 9312005 - - - - 1 FRAME ASY. .. Cabinet F40PH
/ Frame Assembly 8464258 is applicable to GP39-2 Electrical Cabinets 8498488 and 9323315. Frame Assembly
9323428 is applicable to GP39-2 Electrical Cabinet 9323409 (See note on Page 6). Components for all Col. B
frame assemblies are the same unless otherwise specified.
2 9315001 1 . . . . FRAME .. Cabinet
2 9323390 1 _ . . FRAME .. Cabinet - Appl. to frame asy. 9323428 only
2 8460953 . 1 . . . FRAME .. Cabinet - Appl. to frame asys. 8464258 and 8478246
2 8462593 . - 1 - - FRAME .. Cabinet
2 8483699 . . . 1 - FRAME .. Cabinet
2 9311329 . . . . 1 FRAME .. Cabinet
rr 3 8462316 3 3 3 3 - DOOR ASY. .. Cabinet - 23-13/16 in. x 21-9/16 in.
rr 3 9311996 . . . - 2 DOOR ASY. .. Cabinet - 23-5/16 in. x 21-9/16 in.
rr 4 9311998 . . . - 1 DOOR ASY. .. Cabinet - 20-9/16 in. x 21-9/16 in.
rr* 5 9317085 2 - - - - DOOR ASY. ..Cabinet -44-13/16 in. x 21-13/16 in.
rr 5 9323403 - 2 - - - DOOR ASY. .. Cabinet - 28-5/8 in. x 21-13/16 in. - Appl. to
frame asy. 9323428 only
rf- 5 8461180 . 2 2 2 2 DOOR ASY. .. Cabinet - 29 in. x 21-13/16 in.
rr* 6 9317083 1 - - - - DOOR ASY. ..Cabinet -44-13/16' x 21-13/16 in.
rr 6 9323445 - 1 - - - DOOR ASY. .. Cabinet - 28-5/8 x 21-13/16 in. - Appl. to
frame asy. 9323428 only
rr 6 8462283 . 1 1 1 1 DOOR ASY. .. Cabinet -29 in. x 21-13/16 in.
rr 1 8461744 - 1 1 1 - DOOR ASY. .. Cabinet - 68-1/2 in. x 15-1/8 in. - (2) latch
rr 1 9312003 - - - - 1 DOOR ASY. .. Cabinet - 68-1/2 in. x 15-1/8 in. - (3) latch
8 8463041 - 1 1 1 1 GLASS .. Round - 4-3/8 dia.
9 8265656 As Required WEATHERSTRIP .. Glass mounting
10 8146559 As Required FILLER .. Strip - Weatherstrip mounting
*11 8476817 - 1 1 1 1 SEAL .. Module retaining - 61-3/4 x 1-1/4 x 3/4 in.
*12 8461742 - 4 4 4 4 LEVER .. Module comp. door support
•13 9503338 - 6 6 6 6 SCREW .. Door lever * Formerly (6) of 8461741
*14 9503339 - 6 6 6 6 NUT .. Locking - Door lever \ Pin and (6) of 941 6878
*14A 9503963 - 6 6 6 6 WASHER .. Door lever * Retaining ring applied
rr 15 9310116 1 1 1 1 - DOOR ASY. .. Cabinet - 27-3/4 in. x 19-1/4 in. -
Replaces 8462069 and 8485042
rr 16 9316827 1 - - - - DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in. -
(2) coat hook cutouts
rr 16 8461848 - 1 1 - . DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in. -
(1) coat hook cutout
rr 16 8484629 - - - 1 1 DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in. -
(3) coat hook cutouts
17 8145407 2 1 1 3 3 HOOK .. Folding coat - Formerly a comp. of Ref. No. 16
rr 18 8461803 1 1 1 1 - DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in.
#*18 9311994 - - - - 1 DOOR ASY. .. Cabinet - 33-1/16 in. x 18-27/32 in. - Incl.
6-3/4 x 15-1/2 in. cutout
rr 19 8462175 1 1 1 1 1 DOOR ASY. .. Cabinet - 27-3/4 in. x 12-9/16 in.
rr Ref. Nos. 20, 21 and 22 are components of the above Door Assemblies, Ref. Nos. 3, 4, 5, 6, 7,15,16,18 and 19.
*20 8424718 As Required PIN.. Latch
*21 8461085 As Required INSULATION .. Polyurethane foam -1/2 in. thick
*22 8421197 As Required SEAL .. Rubber - Door edges -1-1/4 wide x 3/8 in. thick
23 8425276 8 6 6 6 6 LATCH ASSEMBLY .. Cabinet door - Left hand
24 8425277 8 9 9 9 10 LATCH ASSEMBLY .. Cabinet door - Right hand
25 8331091 10 11 11 11 11 PLATE .. Name - "Danger 600 Volts"
26 8315411 1 1 1 1 1 PLATE .. Name - "Battery switch inside"
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Ref.No. l,Col.D
PLATE E3244-19
11 8461742
i—> ' t— ON ON ON J
/Ref. Nos. 28, 29 and 30 are components of Door Assemblies Ref. Nos. 3,4,5,15,16,17,20,21,22,24 and 26.
28 8424718 As Required PIN.. Latch
29 9505997 As Required INSULATION .. Polyurethane foam - 84 x 54 x 1/2 in.
30 8421197 As Required SEAL.. Rubber -1-1/4 x 3/8 in. - Sold per foot
31 8425276 7 6 7 6 6 LATCH ASY... Cabinet door - Left hand
32 8425277 9 10 9 10 10 LATCH ASY... Cabinet door - Right hand
*33 8461174 8 14 14 14 14 PIN .. Hinge - 3/8 dia. x 2-5/8 in. long - Ref. Nos. 15,16,17,20,21,
22 and 24
*34 8462712 3 3 3 3 3 PIN .. Hinge - 3/8 dia. x 3 in. long - Ref. Nos. 3 and 4
*35 9526450 . 2 . - . PIN .. Hinge - 3/8 dia. x 1/2 in. long - Ref. No. 17 (9525432)
*36 9319552 17 17 17 17 17 WASHER .. Hinge pin - .406 I.D. x .890 O.D.
*37 274560 3 3 3 3 3 RING .. Retaining -1/2 in. O.D.
38 8331091 11 11 11 11 11 PLATE .. Name - "Danger - 600 Volts"
39 8315411 1 1 1 1 1 PLATE .. Name - "Battery Switch Inside"
40 9327400 3 3 3 3 COVER ASY... Rear
40 9510613 3 COVER ASY... Rear
41 9327035 3 3 3 3 INSULATION .. Cover - 63-7/8 x 15-3/8 x 1-5/8 in. thick
41 9510610 "3 INSULATION .. Cover - 47-5/8 x 15-3/8 x 1-5/8 in. thick
42 8421197 As Required SEAL .. Rubber -1-1/4 x 3/8 in. thick - Sold per foot
43 8031902 3 3 3 3 3 HANDLE.. Cover
44 9327384 1 - 1 . . COVER ASY... Rear - Terminal boards
44 9510615 . 1 . 1 1 COVER ASY... Rear - Terminal boards
45 9327034 1 . 1 . . INSULATION .. Cover - 73-9/16 x 12-1/8 x 1-5/8 in. thick
46 8421197 As Required SEAL .. Rubber -1-1/4 x 3/8 in. thick - Sold per foot
47 8031902 1 1 1 1 1 HANDLE.. Cover
48 9510608 2 COVER ASY. ..Rear middle
49 9510602 2 INSULATION .. Cover - 28-5/8 x 12-5/8 x 1-5/8 in. thick
50 8421197 A! SEAL .. Rubber -1-1/4 x 3/8 in. thick - Sold per foot
51 8031902 4 HANDLE.. Cover
52 9327108 44 ^s
f"T 44 44 T^ JO
44 NUT .. Retainer - 3/8-16 - Cover mounting
53 9524299 1 1 1 1 PLATE .. Name - "Caution - Terminal boards .... Sides of board"
54 9506301 1 PLATE .. Name - "Caution - Module .... Before removing modules"
55 9314901 . . 1 . PLATE .. Name - Filter test
ij
Lf
i —————— ilcrTST"
REMOVABLE
1
37
-...i
I———,__l._, r .__...
Ref.No. l.Col.F
PLATE C3244-21
CJ
ro poro
cj — oo en (D io«o ^- ir> CM ro —
CM ro ro CM —— — CM 10
r>
!J
8=8
PLATE C3244-22
6-1 8-1 L
IO L
19
Ref No. 42
PLATE C3244-23
_
-^-^^=--~y~- -^v - ^f^-^jv- - - . - -^y- - -.-' • -vf>^ • ^.v j-^-y"
I OfpAMip BRAKE 'I FifaTERi' li eHfilNE
5 l r 1
^s/4
s f
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j ?" '\ \ \ ® |i n .• n ]' [!;© ]: I !]
1 11
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Hirr
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:
l » l ' 'l '' I H " '' I in " 1 " ' 'l ''
_ J! _ -L - i - U - _|'_ J-1 -
20
PLATE C3244-24
P.L. No.E3244
ELECTRICAL CONTROL CABINET
Ref. Part No.
No. Number Req. Description
- - - - 1 PANEL ASSEMBLY .. Main control - No. 1 and 2 Electrical cabinet
The following components are applicable to Ref. Nos. 1 and 2.
57 8425247 5 TIE .. Nylon cable - Bundle dia. 0 to 4 in. - 14-3/4 in. long
58 8425248 5 ANCHOR .. Nylon tie mounting - Screw hole size 1/4 in.
*59 8344981 A.R. PLUG .. Nylon - No. 10 - Req'd. to plug hole for 10/24 tapping screw
*60 8344982 A.R. PLUG .. Nylon - 1/4 - Req'd. to plug hole for 1/4-20 tapping screw
61 132727 2 SCREW .. Machine - 6-32 x 1-1/2 Rnd. head
62 171482 7 SCREW .. Tapping - 10-24 x 1/2 Rnd. head
63 9419644 72 SCREW .. Tapping - 10-24 x 1/2 Hex. Washer head
64 9420156 50 SCREW ..-Tapping - 1/4-20 x 1/2 Hex. Washer head
65 8211796 2 SCREW .. Machine - 1/4-20 x 4 Fil. head - Slotted
66 131044 2 WASHER .. Lock - No. 6
67 121841 2 WASHER .. Lock - Wo. 8
68 120217 2 WASHER .. Lock - No. 10
69 120423 2 WASHER .. Lock - 1/4
70 120392 2 WASHER .. Plain - 1/4
71 120622 2 NUT ... Machine - 8-32 Hex.
72 120614 2 NUT .. Machine - 10-32 Hex.
Ref. No. 1
Main Control Panel Assembly
PLATE B3244-25
P.L.No.E3244
ELECTRICAL CONTROL CABINET
Reset Delay Panel Assembly
20
31
Ref. No. I
PLATE B3244-26
Ref. Part No.
No. Number Req. Description
1 8422983 1 PANEL ASSEMBLY .. Reset delay - CIRD
2 8424421 1 BOARD ASSEMBLY .. Circuit
3 8424420 1 BOARD .. Equipment mounting - 4-9/16 x 3-3/8 x 1/8 in. - Polyglass
4 8413187 2 CAPACITOR .. C1.C2 - 100 MFD - 150 V.D.C.
5 8373329 1 DIODE .. Dl - 1.5 Amps @ 25° C
6 8421190 1 RESISTOR .. Rl - 3700 Ohms - 3 Watt
7 8421191 1 RESISTOR .. R2 - 2600 Ohms - 3 Watt
8 8421192 1 RESISTOR .. R3 - 158000 Ohms - 1/2 Watt
9 8421193 1 RESISTOR .. R4 - 100 Ohms - 3 Watt
10 8421194 1 RESISTOR .. R5 - 1000 Ohms - 3 Watt
11 8397821 1 RESISTOR .. R6 - 2200 Ohms - 3 Watt
12 8421195 1 TRANSISTOR .. Includes leads - Type 2N1671A
13 8400426 1 HEAT SINK .. Transistor
14 120614 1 NUT .. Machine - 10-32 Hex.
15 121801 1 WASHER .. Lock - No. 10 Int. tooth
16 8413266 1 PAD .. Cable lead conversion - 4 holes @ .020 dia.
17 8397794 A.R. CABLE .. No. 18 AWG. Teflon Insul. - Sold per ft. (4 ft. required)
18 8468611 A.R. CABLE .. No. 12 AWG. LF Insul. - 500 ft. roll - Repl. 8240459
19 8378281 4 TAB .. Double terminal male fasten
20 9415299 8 EYELET .. Brass - 1/8 x 1/4 in. long
21 8383119 17 EYELET .. Brass - 1/8 x 3/16 in. long
22 8415022 1 RECTIFIER .. Silicon controlled
23 8351025 1 HEAT SINK .. Aluminum
24 8123282 1 LUG .. Insulated crimp type - 1/4 in. stud hole - Yellow
25 8320175 3 GROMMET .. Teflon - .140 I.D. x 3/8 O.D. x .218 thick
26 154993 3 SCREW .. Machine - 6-32 x 5/8 Rnd. Head - Cross recess
27 8035119 3 NUT .. Lock - 6-32 Hex.
28 8421182 1 LAMP .. Slide base - 48 Volts - 2.5 Watts
29 8398250 1 LENS .. Red profax
30 8398252 1 SOCKET .. Slide base lamp
31 8424418 1 BRACKET .. Mounting - Steel
32 8424419 1 BRACKET .. Mounting - Red polyglass
33 8379305 3 SPACER .. Epoxy laminate - 13/64 I.D. x 5/16 OJX x 7/16 in. long
34 8424417 3 SPACER .. Epoxy laminate - 13/64 I.D. x 5/16 OJD. x 1-5/8 in. long
35 177810 3 SCREW .. Machine - 10-32 x 2-3/4 Fil. Head
36 120391 6 WASHER .. Plain - No. 10
37 8035122 3 NUT .. Lock - 10-32 Hex.
Ref. No. 1
PLATE B3244-27
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E
* 1 9316316 1 _ . _ . PANEL ASY. .. Main control GP15-1
1 8462445 - 1 . - . PANEL ASY. .. Main control GP38-2
1 8462442 - 1 . . . PANEL ASY. .. Main control SD38-2
1 9088087 - - 1 _ PANEL ASY. .. Main control GP39-2
1 8462446 - - 1 - - PANEL ASY. .. Main control GP40-2.GP40P-2
1 8462443 - - - 1 - PANEL ASY. .. Main control SD40-2^D40T-2,SD45-2,
SD45T-2,SDP40F,F40C
* 1 9312491 - - - - 1 PANEL ASY. .. Main control F40PH
Components for panels listed in the same column above are the same unless otherwise specified.
2 8461277 1 1 1 1 1 PANEL.. Equipment mounting
* 2 8476183 . 1 _ _ .
PANEL .. Equipment mounting - SD38-2 only
* 2A 8497884 . 1 1 1 .
PANEL ASY... Low idle - See Page 76
3 8421231 1 1 1 2 1 RELAY .. General purpose - NVR - FBR I See P.L.
3 8498158 . . . 1 1 RELAY .. General purpose - NVR (F40C) ' 5499
4 8363168 2 4 5 6 7 RELAY .. General purpose - FPR-WL-MCOX-BVR-RVF-RTL-
DGX-STX-TLPR-GPX-DP1A.2-TLC-FPCRX-LTG-NIR
See Parts List 5440
P.L. NO.E3244
ELECTRICAL CONTROL CABINET
14-
PLATE B3244-28
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E F
* i.1 9508231
7fJ\J<J^J*. 1 PANEL ASY. .. Main control GP1 5-1
* 1 9507623 1 f„ „ . PANEL ASY. .. Main control GP38-2
* 1 9507285 . . 1 . . . PANEL ASY. .. Main control GP39-2,GP40-2
* 1 9328151 . . . 1 . . PANEL ASY. .. Main control GP40X
* 1 9337637 . . . . 1 . PANEL ASY. .. Main control SD40-2SS
* 1
1 QS
yj 1 0634
i\J\j3*T 1 PANEL ASY. .. Main control SD38-2
2 9329044 1 1 1 1 1 PANEL .. Equipment mounting
2 9510692 1 PANEL .. Equipment mounting
3 8357415 AsR eq. . AR RELAY .. Gen. purp. - ACT,ASR,BRA,BR2A,BR3,CDR,DGX,DP1,
DP2,DP3,EFL,FSRA,GFX,1SA(LWX)OCL,OCP,OFL,RLR,SLR,
SPX,SPY,THL,TSR,WDR - See P.L. 5440
4 8363168 As Required RELAY .. General purpose - ACR,ACTX,ASR,BVR,BWR,CEF,CVR,
DGX,DP1,DP1A)DP2,DP3,EQP,ER,FPCRA,FPR,LPR,LUR,
LWXJVlCOXJtfRA,NCR,NlR,NVRX)OMCR,OSR)PrA,PRA,RPS)
RVF,RTL,SAF,SLL,SLR,STX,TCC,TSR,UTCO,WCR,WL-
See Parts List 5440
5 8383678 1 . . 1 1 1 RELAY .. General purpose - EFL,LFL,OF1 - OF6 - See P.L. 5440
6 8357416 2 3 4 3 3 2 RELAY .. General purpose - EQP,ER,GFX^RAJRRR ) See
7 8361775 2 . 1 . . . RELAY .. General purpose - FTX.TSR > P.L.
8 8357417 1 1 2 3 3 1 RELAY .. General purpose - FPCR,TLPR,TSR,PCR I 5441
9 8360045 1 1 1 1 . 1 RELAY .. General purpose - GR - See P.L. 5452
10 8276598 1 1 1 - - - RELAY .. Time delay - CLOPTD.TDR ,
*11 8276599 1 RELAY .. Time delay - TDS > See P.L. 5352
12 8276597 - 1 - 1 - - RELAY .. Time delay - MRD '
13 8421231 1 1 1 1 1 1 RELAY .. Control - FBR,NVR,NVRA - See P.L. 5499
14 8369154 4 2 2 . . 2 RELAY .. General purpose - FOR,MR,PR,RER - See P.L. 5442
15 8361774 - 2 2 2 1 2 RELAY .. General purpose - MR,BR1,BR2 - See P.L. 5442
16 9516672 - 3 3 - - - RELAY .. General purpose - DPI JDP2,DP3 - See P.L. 5440
17 8454412 . 1 1 - . 1 RELAY .. Open circuit protection - OCP - See P.L. 5394
18 8443302 - 1 1 1 1 1 RELAY .. Ground reset - AGR
61
70JL6 r4 Z
6 L3 M H8 L
3
Ref. No. 1
PLATE A3244-29
Ref. Part Number Locomotive
No. Number Required Description Application
A B C
1 9521148 1 - - PANEL ASY. .. Main control GP39X,GP50
* 1 9513562 - 1 - PANEL ASY. .. Main control SD40X,SD50,SD50S
* 1 9519011 - - 1 PANEL ASY. .. Main control SD40-2,SD40T-2
2 9522050 1 - - PANEL .. Equipment mounting
* 2 9513561 - 1 1 PANEL .. Equipment mounting
3 8357415 As Req. RELAY .. General purpose - BR3,BRA,CDR,DBS ,DGX,EFL,
LWX,OCL,OCP,SAP2,SLR,THL)TSR,WD
4 8363168 As Req. RELAY .. General purpose - ACR,BAHT,BR3,BWR,CEF,
DGX J)P1 JDP1 A,DP2,EQP,ER,ESR,FBR,FPR, See P.L. 5440
LPR,LUR,MSCX,NIR,NVRX,OMCR,RTL',RVF,S14X,
SAF,SAP1 ,SLL,SLR,TSR,WCP,WDR,WDRX,WL
5 8383678 1 - - RELAY .. General purpose - BAHT
6 8357416 A$ Req. RELAY .. General purpose - ER,GFX,PCR,PRA,PRR )
7 8357417 As Req. RELAY .. General purpose - ATSR,FPCR,MR,TLPR,TSR I See P.L.
8 8424310 - 1 1 RELAY .. General purpose - TLPR.TSR 1 5441
9 8361775 2 2 1 RELAY .. General purpose - FOR.RER '
10 8357418 1 1 1 RELAY .. General purpose - BR2,COR (Col, C only) )
11 8361774 2 1 6 RELAY ..General purpose -BR13R2,FPCR>IRJPR > SeeP.L.
12 8369154 1 - 2 RELAY .. General purpose - FOR,MR,RER I 5442
13 8421094 - 1 - RELAY .. General purpose - BR1 '
14 9312343 1 - . RELAY .. General purpose - TOR I See P.L.
15 8392855 - 1 - RELAY .. General purpose - BDR ' 5440
16 9516672 1 - 3 RELAY .. General purpose - ACT,DP1 ,DP2,DP3 - See P.L. 5440
17 8360045 1 1 1 RELAY .. Ground - GR - See P.L. 5452
18 8421231 3 1 2 RELAY .. FBR,NVR,NVRA - See P.L. 5499
19 9099009 2 1 2 RELAY .. OCP,WS14,WSR,WSR12,WSR14 - See P.L. 5394
20 8383145 - - 1 RELAY .. General purpose - ACT - See P.L. 5442
*21 8276597 1 - - RELAY .. Time delay - TMRD i See P.L.
22 8276598 - - 2 RELAY ..Time delay -CLOPTD,TDR » 5352
PLATE A3244-30
Ref. Part No.
No. Number Req. Description Application
1 8424086 1 . PANEL ASSEMBLY .. Engine control No. 1 Electrical control cabinet
2 8425530 _ 1 PANEL ASSEMBLY .. Engine control No. 2 Electrical control cabinet
3 8435467 1 . PLATE .. Name • Equipment mounting - 1/8 x 14-3/8 x 26-13/16 in. Ig.
4 8426734 . 1 PLATE .. Name - Equipment mounting - 1/8 x 7-11/16 x 20-3/8 in. Ig.
5 8424134 1 . HINGE .. Panel - 1-15/16 x 14-3/8 in. long
6 113277 4 . RIVET .. Hinge mounting - 3/16 O.D. x 5/16 in. long - Flat head
7 8331091 1 . PLATE .. Name - ""Danger 600 Volts
8 8364042 3 . LATCH .. Panel - Stainless steel - 9/16 x 1-15/32 in. long
9 8364041 3 . GUIDE .. Latch - Stainless steel - 41/64 x 13/16 in. long
10 8364039 3 . RIVET .. Tubular - .227 O.D. x .269 in. long - Stainless steel
11 8364040 3 - WASHER .. Spring - 7/16 O.D. x .244 I.D. - Phos. bronze
12 8295501 1 1 AMMETER .. Battery charging - "Red-Green Dial" - 75MV.-0-75MV.
13 8416520 . 1 AMMETER .. Traction motor
14 154942 3 3 SCREW .. Machine - 4-40 x 1/2 Rnd. Head
15 8035114 3 3 NUT .. Lock - 4-40 Hex.
16 155048 . 4 SCREW .. Machine - 8-32 x 5/8 Rnd. Head - Cross recess
17 8035120 - 4 NUT .. Lock - 8-32 Hex.
18 8330137 6 _ SWITCH .. Slide button - Lights - Number, Class., Eng.Room and Platform
19 8404148 1 1 SWITCH .. Slide button - Dynamic brake cutout
20 155193 14 2 SCREW .. Machine - 10-32 x 1/2 Rnd. Head - Cross Recess
21 8175649 1 1 SEAL .. Lead - 16 in.
22 8323138 1 1 SCREW .. Machine - 10-32 x 7/8 Fil. Head - Drilled
23 8243533 1 . SWITCH .. Rotary - Headlight
24 8435590 1 1 SWITCH .. Rotary - Signal light . No. 2 Engine Isolation
25 8330988 1 . SWITCH .. Rotary - Isolation . No. 3 Engine Isolation
26 155338 12 4 SCREW .. Machine - 1/4-20 x 1/2 Rnd.lHead - Cross recess
27 8384650 2 2 SWITCH .. Push button - Emergency fuel cutoff - Engine stop
28 8425711 1 1 PLATE .. Name - "Emergency Fuel Cutoff
*29 8435765 _ 1 PLATE .. Name - "No. 2 Engine Isolation Switch on No. 1 Cabinet"
30 8260287 1 - RECEPTACLE .. Female - 2 Pole - 74 V.D.C.
31 8421183 1 1 LENS .. Red - Hot engine - Auto, water drain
32 8421184 1 1 LENS .. Amber - Low oil, crankcase pressure, low water
33 8421185 1 1 LENS .. Blue - No power
34 8421186 2 2 LENS .. White - H.V. Grd. - Fault, Turbo. Aux. Pump
35 8421187 2 2 LENS .. Clear - Load test, Cir. Inter. Trip
36 8421182 8 7 LAMP .. Indicator - 48 Volts - 2.5 Watts
37 8421189 8 7 HOLDER .. Indicator lamp
•38 8380934 16 14 TERMINAL .. Female fasten tab - No. 18 - Red insulation
*39 8397794 A.R. WIRE .. No. 18 Teflon insulated - Sold per foot
*40 8339154 A.R. SOLDER .. Rosin core - 1/16 dia. - Sold per 5 Ib. spool
*41 8424423 1 - BRACKET ASSEMBLY .. Resistor mounting - Indicator lights
42 8425930 - 1 BRACKET ASSEMBLY .. Resistor mounting - Indicator lights
*43 8424398 1 - BRACKET .. Polyglass - 1/8 x 1-1/8 x 1-3/4 x 12-1/8 in. long
44 8425877 - 1 BRACKET .. Polyglass - 1/8 x 1-1/8 x 3-5/16 x 8-5/16 in. long
•45 8380661 9 8 RESISTOR .. Includes leads - 1000 Ohms - 3 Watt
•46 8339983 27 24 TAB .. Male fasten - "U" Type • Two wire - .130 stud hole dia.
*47 9428360 27 24 EYELET .. Tab mounting - 1/8 x 7/32 in. long - Brass
48 155198 3 2 SCREW .. Machine - 10-32 x 5/8 Rnd. Head - Cross recess
49 8035122 3 2 NUT .. Lock - 10-32 Hex.
50 153777 3 . SCREW .. Latch fastener - 1/4-20 x 5/8 Fil. Head
51 124818 3 - NUT .. Lock - 1/4-20 Hex.
52 166689 4 - SCREW .. Hinge mounting - 10-32 x 1/2 Rnd. Hd.
53 121801 4 - WASHER .. Lock - No. 10 Internal tooth
54 9419644 - 4 BOLT .. Panel mounting - 10-24 x 1/2 Hex. Washer Head
*55 8324100 A.R. - WEATHERSTRIP .. Molded rubber - 5/16 x 25/32 in. - Sold per foot
•56 8273655 . A.R. GASKET .. Flat rubber - 1/8 x 1/2 in. - Sold per foot
•57 8178369 - A.R. CEMENT .. Gasket mounting - Sold per 1 pint can
CONTROLLING
•ITHUMIT
COUPLEDAT
SHORT HOOD END
HEADLI6HT
CONTROL
Ref. No. 1
25
© ©
ISOLATION SWITCH CUTOUT
Ref. No. 2
PLATE A3244-30
IS-iJ __ _
I6 "^q ^-——'2 ' 2 —\< - / ——— ' 3
w w- T-:- ———
^
x-
^~-—— 1 3 II ——^^;^^?s^ ft
-£H-y m
11 w 1 I
**"5 *S» & -f j p * ft Ji f
——-. --^ rr —TT ^~"————— 4
tt^ 5
<> f ? ,» V- .» ^
!e^~^^.^ —-^_ » ft a ^ run. &n«r#
V _—•——— 6
14 —— —_ •*• COMTftCH LOW*. n*L FUW
— ——— 14 -^•-^ss*
*•*> -^ **" 7^ ^B—^
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Inf-
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10 ——•-""'' . *
«rv WOTOM
* _S£__ ^_
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-' — -——— 10 14 ————— -~*"t?w%f Jl fl —————— 14
CONTWL Q??PW»- **T" CMTMH
v> & -,6>-^:
rq Ini
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•————— 14 9 ———_.
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\ —3.»— __-—— 14
"~~-—— 10 8 ———~~~
/v^/ o ivD««M^r>-^_
vKHTt >KMXO*<TS Mfromtri* OX* ^^-«
^1
LOAD TIST
^ V
MOOULC
-fl
TUWO
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J __ ^
^^^
\y o *; ^sv. .' o w e auto
^~--~^ j WK>» CMT COHTKL MIX
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I6 \
- 1B M B^ ^-——— 3 L
14 ——^ -~
.*
C*l
X«r»
v* "^ -*
•ATCn
eOOLCM
V ^" Vx >C'**
TOILCT LO01UT
«nm OOK.^ ^——— 8 Ref. No. 2
"~-^-«s
•I f^A^^\ ^~\___7
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9 —— —— _;;___«.J_J
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Ref. No. 1
PLATE A3244-32
Ref. Part No.
No. Number Req. Description Function
1 8424864 1 . PANEL ASSEMBLY .. Circuit breaker - No. 1 Electrical control cabinet
2 8425533 - 1 PANEL ASSEMBLY .. Circuit breaker - No. 2 Electrical control cabinet
3 8424863 1 - PANEL .. Equipment mounting - 17-1/4 x 8 x 11 Ga.
4 8425775 - 1 PANEL .. Equipment mounting - 10-3/4 x 6-3/4 x 11 Ga.
5 8425232 1 - PLATE .. Name - Pressure sensitive
6 8425842 - 1 PLATE .. Name - Pressure sensitive
7 8458698 2 - BREAKER .. Circuit - S.P. - S.T. - ISA. -74V. Water cooler
Replaces 8205 116 Automatic water drain
8 8421199 1 1 BREAKER .. Circuit - DJ?. - S.T. - 3A. - 74V. Load test control
9 8424859 1 1 BREAKER .. Circuit - Df. • S.T. - 5A. -74V. Module control
Overspeed
10 8458739 3 2 BREAKER .. Circuit - DP. - S.T. - ISA. -74V. MB Motor control
Replaces 8258595 RV Motor control
Cab heater, Control, Lights,
11 8458724 7 2 BREAKER .. Circuit - DP. - S.T. - 30A. -74V. Headlights, Turbo. Aux.
Replaces 8255808 PumpJoiletWindshield htr.
12 8458738 1 1 BREAKER .. Circuit - DP. - S.T. - 40A.-74V. Local control
Replaces 8297269
13 8421198 1 1 BREAKER .. Circuit - 3 P. - S.T. - ISA. -74V. Fuel pump
14 8424862 2 1 GUARD ASSEMBLY .. Breaker
15 131880 64 32 SCREW .. Machine - 6-32 x 1/4 ill.head
16 138526 64 32 WASHER .. Lock - No. 6 Int. tooth
17 9419644 6 6 BOLT .. Panel mounting - 10-24 x 1/2 - Hex. head - Tapping
•18 8324100 A.R WEATHERSTRIP .. Holded rubber - 5/16 x 25/32 in. - Sold per foot
*19 8273655 A.R. GASKET .. Flat rubber - 1/8 x 1/2 in - Sold per foot
*20 8178369 A.R. CEMENT .. Gasket mounting - Sold per 1 pint can
96810
Ref. No. 1
PLATE A3244-34
Ref. Part Number Locomotive
No. Number Required Description Application
A B C
1 9506823 1 . . PANEL ASY. .. Circuit breaker GP1 5-1 ,GP38-2,GP39-2,GP40-2,SD38-2
* 1 9330018 . 1 - PANEL ASY. .. Circuit breaker GP39X,GP40X,GP50,SD40X,SD50,
SD50S
* 1 9337939 . - 1 PANEL ASY. .. Circuit breaker SD40-2SS,SD40-2,SD40T-2
tf* 2 9329647 1 1 1 PLATE .. Name - Equipment mounting
£* 2 9515768 1 1 1 PLATE .. Name - Equipment mounting
3 9329960 1 1 1 HINGE .. Panel mounting
0 4 8458724 5 5 4 BREAKER .. Circuit - DP. - 30 Amp. - Aux. cab heater (2), utilities, air
cond. blower, toilet compt. heater, radio control, battery heater
I 5 8458728 - 2 - BREAKER .. Circuit - DJP. - 5 Amp. - Alertor, electrical devices
<t> 6 8458738 - 1 - BREAKER .. Circuit - DP. - 40 Amp. - Toilet
Ji 7 8458739 9 7 7 BREAKER .. Circuit - DP. - 15 Amp. - Radio, utilities, auto, drain timer,
warning devices, safety devices, electrical devices, water drain, drier timer,
drier heater, horn, select A power, pacesetter
^> 8 9098700 - - 1 BREAKER .. Circuit - DP. - 5 Amp. - Pacesetter
9 9326806 As Req. PLATE .. Cover - Appl. in absence of above circuit breakers
10 9331580 1 1 1 PLATE .. Name - Air cond. blower
11 9508100 1 . . PLATE .. Name - Drier heater
12 9508101 1 - . PLATE .. Name - Drier timer
*13 9529604 - 1 - PLATE .. Name - Select A power
£ 14 9334103 - 1 - PLATE .. Name - Radio control
tf 14 8492181 - 1 - PLATE .. Name - Alertor
*15 9334183 . 1 . PLATE .. Name - Toilet
16 9506022 . . 1 PLATE .. Name - Water drain
*17 9098723 . . 1 PLATE .. Name - Pacesetter
*18 8472960 1 . 1 GUARD .. Warning devices circuit breaker
19 159240 48 48 48 SCREW .. Circuit breaker mounting - No. 6-32 x 5/16 pan head - Cross recess
*20 159378 2 - 2 SCREW .. Guard mounting - No. 6-32 x 1-1/4 pan head - Cross recess
21 436733 2 2 2 SCREW .. Cover mounting - No. 10-24 x 5/8 pan head - Slotted
*22 138526 2 . 2 WASHER ..Lock -No. 6
23 8035123 2 2 2 NUT .. Lock - No. 10-24 hex.
Ref.No. 1
PLATE A3244-35
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E F G
1 9521440 1 PANEL ASY. .. Circuit breaker GPI 5-1
1 9506825 - 1 PANEL ASY. .. Circuit breaker GP38-2,GP39-2,GP40-2,SD38-2
1 9513422 - - 1 - - - - PANEL ASY. .. Circuit breaker GP39X,SD40XySD50,SD50S
1 9330079 1 PANEL ASY. .. Circuit breaker f^TtAO'V
22 29
io
PLATE A3244-36
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E
1 9515666 1 - . . . COMPARTMENT ASY. .. Circuit breaker and test panel GP15-1
* 1 9506824 - 1 - - - COMPARTMENT ASY. .. Circuit breaker and test panel GP38-2.GP39-2,
GP40-2.SD38-2,
SD40-2.SD40T-2
* 1 9327845 - - 1 - - COMPARTMENT ASY. .. Circuit breaker and test panel GP39X,GP40X,GP50
* 1 9337168 - - - 1 - COMPARTMENT ASY. .. Circuit breaker and test panel SD40-2SS
* 1 9514218 1 COMPARTMENT ASY. .. Circuit breaker and test panel SD40X,SD50,SD50S
2 9332165 i i i I 1 COMPARTMENT .. Circuit breaker - Molded pofyester
3 9329648 i i i 11 COVER ASY. .. Test panel
4 .... i i i 11 PLATE .. Name - Specify locomotive model and serial number
5 9326807 i i i 11 HINGE .. Test panel cover
6 9428359 2 2 2 2 2 EYELET .. 1/8 in. diameter x 5/32 in. long
7 .... 1 1 1 1 1 PLATE .. Name - Test panel Specify locomotive model
8 --.- 1 1 1 1 1 PLATE .. Name - Circuit breaker and Serial Number
4> 9 9090434 _
1 , _
1 BREAKER .. Circuit - DP. - 15 Amp. - 250 V.A.C. - A.C. water cooler
<t> 9 9080767 1 1 1 1 1 BREAKER .. Circuit - DP. - 35 Amp. - 250 V.A.C. - Air cond. compressor
£ 9 9515673 - 1 - - - BREAKER .. Circuit - DJP. - 40 Amp. - 250 V.A.C. - Air cond. compressor
£ 10 8448859 1 1 1 1 1 BREAKER .. Circuit - DJ>. - 50 Amp. - Filter blower motor
£*10 9317277 - 1 1 1 1 BREAKER .. Circuit - DP. - 50 Amp. - Filter blower mtr. - Incl. 1 ft. wire lead
11 8485669 2 2 2 2 2 BREAKER .. Circuit - D.P. - 60 Amp. - Cab heater
12 8433382 1 - - - - BREAKER .. Circuit - DP. - 60 Amp. - Generator field
13 8433383 - 1 1 1 1 BREAKER .. Circuit - DP. - 100 Amp. - Generator field
14 8172209 1 1 1 1 1 SWITCH .. Toggle - Fuse test - S.P. - S.T. - 6 Amps. - 125 Volts
15 8440928 1 1 - - - SWITCH .. Rotary - Load test - 3 position - 5 pole
i> 15 9333501 - - 1 1 1 SWITCH .. Rotary - Load test - 4 position - 6 pole
^ 15 9535988 - - - - 1 SWITCH .. Rotary - Load test - 4 position - 5 pole
*16 8419096 1 - - - - SWITCH .. Push button - Rated load test - 2 N.O. - 2 N.C.
*16 9527513 - 1 - - - SWITCH .. Push button - Rated load test - 2 N.O. - 2 N.C. - Incl. leads
Ref. No. 57
PLATE A3244-37
22032
Ref. No. 1
PLATE A3244-39
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D
* 1 9507673 1 . . . COMPARTMENT ASY. .. Fuse and switch GP15-l,GP38-2,SD38-2
* 1 9337169 - 1 - - COMPARTMENT ASY. .. Fuse and switch GP39-2,GP40-2,SD40-2,
SD40-2SS
1 9322952 . . 1 . COMPARTMENT ASY. .. Fuse and switch GP15-1 ,GP39X,GP40-2,GP40X,
GP50,SD38-2,SD40X,SD50,
SD50S
* 1 9518415 . . . 1 COMPARTMENT ASY. .. Fuse and switch GP38-2,GP40-2
2 9332166 1 1 1 - COMPARTMENT .. Equipment mounting
2 9518320 - - - 1 COMPARTMENT .. Equipment mounting
j> 3 8433381 1 1 - - BREAKER .. Circuit - Auxiliary generator - D.P. - 150 Amp.
3 8433383 - - 1 - BREAKER .. Circuit - Auxiliary generator - D.P. - 100 Amp.
6* 4 8004544 1 1 - - FUSE .. Auxiliary generator - 150 Amp. - 250 Volts
0* 4 8269046 - - - 1 FUSE .. Auxiliary generator - 250 Amp. - 250 Volts
$* 4 8401914 - - - 1 FUSE .. Auxiliary generator - 350 Amp. - 250 Volts
(6 5 8060582 1 1 1 1 FUSE .. Starting - 400 Amp. - 100 Volts
0 5 8414678 - - 1 - FUSE .. Starting - 800 Amp. - 100 Volts
* 6 8280181 2 2 - - HOLDER .. Auxiliary generator fuse
7 8280182 2 2 2 4 HOLDER .. Auxiliary generator and starting fuse
8 8280185 1 1 1 1 SWITCH .. Knife - Battery - D.P.S.T. - 400 Amp. - 250 Volts
9 8112684 1 1 1 1 CONTACT .. Fuse test
10 9096837 1 1 1 1 HOLDER .. Lamp - Double contact bayonet base - Incl. leads
11 8190621 1 1 1 1 LAMP .. Double contact baj onet base - 30 Watt - 75 Volts
12 8081949 1 1 1 1 BAR .. Bus -4-1/2 x 1-1/4x1/4 in. copper
13 8444010 1 1 1 - PLATE .. Circuit breaker support - 6 x 1/2 x 1 1 ga.
14 9330437 2 2 2 - PAD .. Spacer - Circuit breaker mounting - 2-1/2 x 5/8 x 3/16 in.
15 8372222 - 1 1 1 PLATE .. Name - Battery switch
V_
PLATE A324440
Ref. Part Number Locomotive
No. Number Required Description Application
* 1 9316084 A _ . PANEL ASY. .. Resistor GP15-1
1 8463631 . B . PANEL ASY. .. Resistor GP38-2 ,GP39 -2 ,GP40-2 ,GP40P-2 ,F40PH
1 8462848 - - c PANEL ASY. .. Resistor SD38-2,SD40-2,SD40T-2,SD45-2,SD45T-2,
SDP40F,F40C
* 2 9316087 1 . . PANEL .. Equipment mounting
2 8462847 - 1 1 PANEL .. Equipment mounting
3 8398604 2 1 1 RESISTOR ASY. .. RE4 - RE6 - 300 Watt - (2) 2000 Ohms
tf 4 8396289 - 1 1 RESISTOR ASY. .. RE3 - 1 60 Watt - (1) 350 Ohms - (1) 50 Ohms
<j> 4 8485912 - 1 1 RESISTOR ASY. .. RE3 - 1 60 Watt - (1) 350 Ohms - (2) 50 Ohms
tf 4 8499788 - - 1 RESISTOR ASY. .. RES - 1 60 Watt - (1) 10 Ohms - (2) 50 Ohms
5 8429166 1 1 1 RESISTOR ASY. .. RES - 400 Watt - (2) 3.75 Ohms
$ 6 8491400 - 1 - RESISTOR .. RE6 - 50 Watt - 165 Ohms
<j> 6 8411480 - 1 1 RESISTOR .. RE6 - 50 Watt - 250 Ohms
7 8385325 - 1 1 RECTIFIER .. Bridge - CRGR - Max. forward current 1 .2 A.
8 8158951 1 1 1 RECTIFIER ..CR1 7 -Max Fwd. current 2.0 A. - Peak Rev. V. 108
9 9420156 10 12 12 SCREW .. Tapping - 1/4-20 x 1/2 type TT - Hex. washer head
10 9419644 - 4 4 SCREW .. Tapping - 10-24 x 1/2 type TT - Hex. washer head
PLATE A3244-41
Ref. Part Number
No. Number Required Description
* 1 9316980 A . . PANEL ASY. ..Terminal boards -GP15-1
1 8463404 . B - PANEL ASY. ..Terminal boards -GP38-2,GP39-2,GP40-2,GP40P-2,
SD38-2,SD40-2,SD40T-2,SD45-2,SD45T-2,SDP40F and F40C
* 1 9313216 - - C PANEL ASY. .. Terminal boards - F40PH
2 8463390 1 1 . PANEL .. Equipment mounting
2 9314652 - - 1 PANEL .. Equipment mounting
3 8277744 5 5 4 BOARD .. Terminal - 20 point - Fasten tab connections
4 8292938 3 3 5 BOARD .. Terminal - 24 point - Fasten tab connections
5 8353921 1 1 2 BOARD ASY. .. Terminal - 20 point - Screw connections
6 8354091 - 1 1 BOARD ASY. .. Terminal - 8 point - Screw conn. - Form 8263308
7 8114455 1 1 2 INSULATION .. Fibre - 13-3/4 x 2-3/4 x 1/16 in. thick
8 8263306 - 1 1 INSULATION .. Fibre - 5-1/8 x 2-3/4 x 1/16 in. thick
9 8078117 3 3 3 BAR.. Bus -1-7/8x1/2 in.
10 120392 6 6 6 WASHER ..Plain -1/4
11 120375 6 6 6 NUT.. 1/4-20 hex.
12 8186689 16 16 16 RIVET ..Drive -3/16
13 8481631 2 4 6 RIVET ..Drive -1/4
22
PLATE A324442
-3
-4
START STOP
UNIT ISOLATE
<T4_FEEO THROUCHI
©-
i LONG HOOD
TRAIL
© ©
TRAINLINE SET-UP
Ref. No. 1
PLATE A324443
Ref. Part No.
No. Number Req. Description
1 9312333 1 PANEL ASSEMBLY .. Head end power control
4 2 9312184 1 PANEL .. Equipment mounting - H.E.P. mode shows "Isolate - Normal - Standby'
** 2 9333748 1 PANEL.. Equipment mounting - H.E.P. mode shows " Normal - Off - Standby"
4 3 9312669 1 PANEL ASSEMBLY .. Indicator light switch I „ PT
5ee r L
tf 3 9333783 1 PANEL ASSEMBLY .. Indicator light switch ' ' '
4 8484055 1 GUARD .. Switch lens
5 8230431 1 SWITCH .. Push button - Black -1 N.O. -1 N.C. - Start or H.EP. on
6 8384650 1 SWITCH .. Push button - Red - 2 N.C. - Stop or H.EP. off
<!> 7 9098425 1 SWITCH .. Rotary - 3 position - 4 pole - Head end power mode
tf 7 9334022 1 SWITCH .. Rotary - 3 position - 9 pole - Head end power mode
i> 7 9505949 1 SWITCH .. Rotary - 3 position -11 pole - Head end power mode
<t> 8 9098424 1 SWITCH .. Rotary - 3 position - 8 pole - Train line set-up
<t 8 9334104 1 SWITCH .. Rotary - 2 position - 4 pole - Train toe set-up
9 133491 4 SCREW .. 8-32 x 1/2 flat head - Slotted - Switch panel mounting
10 436700 4 SCREW .. 8-32 x 1 -1/4 pan head - Slotted - Guard mounting
11 160515 8 SCREW .. 1/4-20 x 1/2 pan head - Cross recess
28
12
Ref. No. 1
PLATE A324445
Ref. Part No.
No. Number Req. Description
1 9096625 1 PANEL ASY... RZP
2 8373331 1 DIODE .. Zener - Zl - 3.9V.
3 8449712 1 DIODE .. Zener - Z2 - 24V.
4 8462053 2 HEAT SINK.. Nut - Zl 72 diodes
5 8436784 1 RESISTOR .. Rl -1800 Ohm
6 8414666 1 RESISTOR .. R2 - 6000 Ohm
7 8453445 1 RESISTOR .. R3 - 3300 Ohm
8 8339983 3 TAB .. Fasten - 2 wire "U" type
9 9415299 3 EYELET .. Faston tab mtg.
10 8451179 8 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
11 8378676 2 BLOCK .. Insulator - Panel equipment
12 9419642 4 SCREW .. Tapping - No. 6-32 x 1/2 hex. washer head
13 147755 3 WASHER ..Lock-No. 5
14 8468369 2 WASHER ..Plain-No. 10
15 118926 2 WASHER ..Lock-No. 10
18
SECTION A-A
22
VIEW B-B
No. I End
No. 2 End
PLATE A324447
D3245
JANUARY, 1974
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
p~ — (D — S._(n_
loooinoo in CD in oo
rooc\j*roio<o*cvi 10 ro — 10 CM O oo
I — CMCMCMCMCMCV1CM CMCMCMIOfOCVJfO
UUIU 111(11
i '-j-*------
ifffrrrf
Ref. No. 1
PLATE C3245-1
—10
LU
O
CO
O
O
(X
UJ
UJ
00 O> in
co<no
CVJCVJfO
UJ
O
CO
m
<
o
mco <o CM
roro PJ IO
17
30 18 ^21
Ref. No. 1
PLATE C3245-3
T
1 cprh
/*v/
-—gf ————w~^ .,_._. pTtL * ————
r
II ——
-4*-'
,'1
D D 16
6D
0 0 a 0
1
1
1
Bl
<y^i
I 1 1 1 1 1 1 I 1 I 1 K»l
/ISISIWtl
<yra -\- I sJ +
1
i u_J u_J LJ1
1
S
t LR iff CIj i •
1
-\- c e
T
p i
/
f \
_/
8V \_20
REF NO. 2
• 15 -J 14 J
REF NO. 9
1-12
PLATE B3245-4
Ref. Part No.
No. Number Req. Description Locomotive Application
* 1 8377915 1 PANEL ASY. .. Excitation control SD39,SDL39,F45JFP45,SD45,SDP45
2 8390630 1 PANEL ASY. .. Excitation control GP39.GP40
3 8377914 1 1 PANEL .. Equipment mounting - 13-3/8 x 10 x 11 Ga.
4 8366741 1 ZENER ASSEMBLY .. Diode - 25 Watt, 26 to 29 Volts
* 5 8373331 7 DIODE .. Zener - 10 Watt - 3.9 Volts
* 6 8333196 A.R. CABLE .. 18 AWG. - Green plastic insl. - Sold per ft.
(3-1/4 in. required)
4>l 8398983 I PANEL ASSEMBLY .. Sensor and silicon control rectifier
4>i 8357383 1 PANEL ASSEMBLY .. Sensor and silicon control rectifier
8 8377230 1 PANEL ASSEMBLY .. Sensor by-pass
9 8377273 1 PANEL ASSEMBLY .. Rate control
10 8378574 1 BOARD ASSEMBLY .. Printed circuit
11 8378761 1 RHEOSTAT .. Self locking - 1000 Ohms - 12.5 Watt
12 8379306 1 BRACKET .. Panel mounting
13 8379307 1 BRACKET .. Panel mounting
14 8379304 4 SPACER .. Epoxy laminate - 13/64 ID. x 5/16 OD. x 1-3/32 in.lg.
15 8379305 4 SPACER .. Epoxy laminate - 13/64 ID. x 5/16 OD. x 7/16 in. long
16 9413519 4 SCREW .. Machine - 10-32 x 2-1/2 fil. head
17 120391 4 WASHER .. Plain - No. 10
18 8035122 4 NUT .. Lock - 10-32 hex.
19 9419644 10 SCREW .. Tapping - 10-24 x 1/2 hex. washer head
20 9419645 2 SCREW .. Tapping - 10-24 x 1-1/4 hex. washer head
II
Ref. No. 1
PLATE B3245-5
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8363031 1 . PANEL ASSEMBLY .. Excitation control GP40
* 2 8365405 . 1 PANEL ASSEMBLY .. Excitation control SD45
3 8366852 1 1 PANEL .. Equipment mounting - 24 x 13-3/8 x 11 Ga.
4 8357383 1 1 PANEL ASSEMBLY .. Sensor and silicon control rectifier
5 8363617 1 1 PANEL ASSEMBLY .. Sensor by-pass
6 8366741 1 1 ZENER ASSEMBLY .. Diode - 25 Watt, 26 to 29 Volts
* 1 8373331 7 7 DIODE .. Zener - 10 Watt - 3.9 Volts
* 8 8333196 A.R. CABLE .. 18 AWG. - Green plastic insl. - Sold per ft. (3-1/4 in.req'd)
9 8366942 1 1 CHOKE .. CH1 - Coil
10 8341282 2 2 CAPACITOR .. CA37.CA38 - 10 MFD - 150 Volts
11 8363820 3 3 BOARD .. Nylon terminal - 10 point
12 8364088 3 3 BRACKET .. Terminal board mounting
13 8366748 1 1 RESISTOR ASY. .. Tube - RE37 - 25/75 Ohms - 50 Watt
14 8366774 1 - RHEOSTAT .. Adj. - RH1 - 6 Ohms - 50 Watt
15 8367282 - 1 RHEOSTAT .. Adj. - RH1 - 8 Ohms - 50 Watt
16 8366775 1 - RHEOSTAT .. Adj. - RH2 - 120 Ohms - 50 Watt
*17 8331125 - 1 RHEOSTAT .. Adj. - RH2 - 25 Ohms - 50 Watt
18 8287378 1 1 RHEOSTAT .. Adj. - RH6 - 50 Ohms - 50 Watt
19 8363473 1 - RHEOSTAT .. Adj. - RH17 - 10,000 Ohms - 50 Watt
20 8250973 2 2 RHEOSTAT .. Adj. - RH4,RH8,RH20 - 1,000 Ohms - 25 Watt
*21 8331127 - 3 RHEOSTAT .. Adj. - RH3,RH5,RH7 - 500 Ohms - 50 Watt
22 8372391 1 1 GUARD ASSEMBLY .. Rheostat - Formerly (2) 8363596
23 8363595 2 2 BRACKET .. Rheostat mounting
24 8363439 1 1 RECTIFIER .. CR30 or CR41 - 2 half - Wave bridge
25 8363167 1 1 RECTIFIER .. CR1 - 2 single phase full wave bridge
26 8378469 1 1 RECTIFIER .. CR40 - 3 phase full wave bridge - Formerly 8363440
27 8363618 1 - CABLE ASSEMBLY .. Excitation control panel
*28 8367062 . 1 CABLE ASSEMBLY .. Excitation control panel
*29 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft. (25 ft. required)
*30 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. (20 ft. req'd)
*31 8433434 A.R. CABLE .. 14 AWG. - EPR insl. - 500 ft. (22 ft. req'd)
*32 8250906 50 45 TERMINAL .. Insl. fem. faston tab - Blue
*33 8272337 44 42 TERMINAL .. Insl. fem. faston tab - Yellow
*34 8333192 40 38 TERMINAL .. Non-Insl. female faston tab
Ref. No. 1
PLATE B3245-6
Ref. Part No.
No. Number Req. Description
1 8363685 1 PANEL ASSEMBLY .. Excitation control
2 8363030 1 PANEL „ Equipment mounting - 20-1/4 x 13-3/8 x 11 Ga.
3 8357383 1 PANEL ASSEMBLY .. Sensor and silicon control rectifier
4 8363617 1 PANEL ASSEMBLY .. Sensor by-pass
5 8365344 1 ZENER ASSEMBLY .. Diode - 50 Watt
6 8341282 2 CAPACITOR .. CA37.38 - 10 MFD - 150 Volts
7 8363820 2 BOARD .. Nylon terminal - 10 point
8 8364088 2 BRACKET .. Terminal board mounting
9 8363066 1 RESISTOR .. Tube RE37 - 2000 Ohms - 25 Watt
10 8250973 1 RHEOSTAT .. Adj. RH3 - 1000 Ohms - 50 Watt
11 8331127 2 RHEOSTAT .. Adj. RH6.RH8 - 500 Ohms - 50 Watt
12 8363684 1 GUARD .. Rheostat
13 8363683 1 BRACKET ASSEMBLY .. Rheostat mounting
14 8363197 1 RECTIFIER .. CR1 - Single phase full' wave bridge
*15 8363730 1 CABLE ASSEMBLY .. Excitation control panel
*16 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft.
*17 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft.
*18 8433434 A.R. CABLE .. 14 AWG. - EPR insl. - 500 ft.
*19 8250906 50 TERMINAL .. Insl. fern, faston tab - Blue
*20 8272337 44 TERMINAL ... Insl. fern, faston tab - Yellow
*21 8333192 40 TERMINAL .. Non-Insl. female faston tab
Ref. No. 3
PLATE C3245-7
Ref. No. 3
PLATE C3245-8
Ref. Part No. Locomotive
No. Number Req. Description Application
* 1 8407929 A - - PANEL ASSEMBLY .. Performance control SD40.SDP40
* 2 8409991 - B - PANEL ASSEMBLY .. Performance control SD45,F45,FP45
3 8377940 - - C PANEL ASSEMBLY .. Performance control SD45,SDP45,FP45
* 4 8410551 . - D PANEL ASSEMBLY .. Performance control SD45
5 8341282 2 2 2 CAPACITOR .. CA37.38 - 10 MFD - 150 Volts
6 8378469 2 2 2 RECTIFIER .. CR1.CR40
7 8363439 1 1 1 RECTIFIER .. CR41
8 8407880 1 . . RESISTOR .. Rl - 835 Ohms - 50 Watt
8 8410525 . 1 . RESISTOR .. Rl - 892 Ohms - 25 Watt
8 8377354 . . 1 RESISTOR .. Rl - 815 Ohms - 25 Watt
9 8407881 1 . - RESISTOR .. R2 - 165 Ohms - 50 Watt
9 8410523 . 1 - RESISTOR .. Rl - 108 Ohms - 25 Watt
9 8377350 . - 1 RESISTOR .. R2 - 185 Ohms - 25 Watt
10 8356684 1 - - RESISTOR ASY. .. R3 - 250/150/150 Ohms - 50 Watt
10 8410520 - 1 - RESISTOR .. R3 - 140 Ohms - 25 Watt
10 8377349 - • 1 RESISTOR .. R3 - 121 Ohms - 25 Watt
11 8378148 1 - - RESISTOR .. R4 - 4 Ohms - 25 Watt
11 8410519 - 1 - RESISTOR .. R4 - 7.5 Ohms - 25 Watt
11 8377348 . - 1 RESISTOR .. R4 - 39 Ohms - 25 Watt
12 8377975 1 - . RESISTOR .. R5 - 26.5 Ohms - 100 Watt
12 8417722 . 1 - RESISTOR .. R5 - 17 Ohms - 100 Watt
12 8377298 . - AJL RESISTOR .. R5.6 - 23 Ohms - 100 Watt } ? ^e^or £e™°'?
( i Keq.ior Kei.No.4
*13 8377976 1 - 1 RESISTOR .. R6 - 19.5 Ohms - 100 Watt
*13 8417809 . 1 . RESISTOR .. R6 - 27 Ohms - 100 Watt
14 8377369 1 . 1 RESISTOR .. R7 - 4 Ohms - 50 Watt
14 8417721 . 1 - RESISTOR .. R7 - 6 Ohms - 50 Watt
15 8407883 1 . . RESISTOR .. R8 - 288 Ohms - 50 Watt
15 8410524 . 1 - RESISTOR .. R8 - 350 Ohms - 25 Watt
15 8377352 . . 1 RESISTOR .. R8 - 394 Ohms - 25 Watt
16 8407883 1 . . RESISTOR .. R9 - 200 Ohms - 50 Watt
16 8377351 . 1 1 RESISTOR .. R9 - 241 Ohms - 25 Watt
17 8407884 1 - - RESISTOR .. RIO - 21 Ohms - 50 Watt
17 8377353 . 1 1 RESISTOR ..RIO - 545 Ohms - 25 Watt
18 8407879 1 1 . RESISTOR . . R l l - 1500 Ohms - 25 Watt
18 8377355 . . 1 RESISTOR .. Rll - 1000 Ohms - 25 Watt
*19 8421486 . 1 - RESISTOR .. R12 - 500 Ohms - 25 Watt
20 8283970 1 1 1 BOARD .. Terminal - 15 point faston connections
*21 8269142 A.R. CABLE .. 16 AWG. - Teflon insl. - Sold per ft . - 20 ft. required
*22 8433435 A.R. CABLE .. 12 AWG. - EPR insl. - 500 ft. roll - 2-1/2 ft. required
12
8363116
Ref. No. 1
PLATE C3245-10
Ref. Part Number Replaced Locomotive
No. Number Required Description By Application
1 8366670 PANEL ASY. Throttle 8481557 GP39.40
* 2 8358389 PANEL ASY. Throttle 8481557 GP35JDD35
* 3 8358388 PANEL ASY. Throttle 8481557 SD35,SDP35
* 4 8409702 D PANEL ASY. Throttle 8481557 SD39,SDL39
* 5 8365431 PANEL ASY. Throttle 8481557 SD40.SDP40
* 6 8366931 PANEL ASY. Throttle 8481557 SD45,SDP45,F45,FP45
* 7 8410561 PANEL ASY. Wheel slip GP30.GP35
8 8380275 PLATE Base - 5 x 7-5/8 x 11 Ga.
8 8405874 PLATE Base - 4 x 6 x 11 Ga.
8 8371338 PLATE Base - 5 x 7-1/2 x 11 Ga.
8 8410560 PLATE Base - 5-1/2 x 8-3/4 x 14 Ga.
9 8370839 RELAY Voltage - Coil resistance 1850 Ohms
9 8319888 RELAY .. Voltage • Coil resistance 1015 Ohms
10 8372127 RESISTOR ASY. .. 60/64/70 - 2360/1183 Ohms
10 8405820 RESISTOR ASY. .. 88/100/112 - 3000/960/113/127 Ohms
10 8405821 RESISTOR ASY. .. 190/310/400 - 6000/2000/1000/600 Ohm
10 8409668 RESISTOR ASY. .. 310 - 1100/3500/1370/730 Ohms
10 8372128 RESISTOR ASY. .. 136/310/454 - 8500/3500/1370/732 Ohm
10 8372129 RESISTOR ASY. .. 37/100/110 - 3200/1250/625/128 Ohms
*11 8371308 INSULATION .. Resistor - 3 x 2-1/2 x .015 fish paper
*12 8375607 RECTIFIER .. CR50
*13 8397306 RECTIFIER .. CR51
*14 8410559 BOARD ASSEMBLY .. Control circuit
15 8371556 RHEOSTAT .. Adjustable - 3500 Ohms - 2 Watt
15 8372461 RHEOSTAT .. Adjustable - 10,000 Ohms - 2 Watt
*16 8332580 GROMMET .. Non-Met, strip - .131 LDjc 220 O.D. x
12-3/4 in.
*17 8397794 As Req. CABLE .. 18 AWG. - TFE - Sold per ft. - 15 ft. req. - Repl. 8333196
*18 8380934 As Req. TERMINAL .. Insul. fern, fasten tab - Red
*19 8271289 - I 5151 ADAPTER .. Fasten terminal - 2 male ends - 1 female end
195U 213M 225Z
SELECTOR SWITCH 20
(TRACTION MOTOR CUTOUT)
EMERGENCY
FUEL CUT-OFF
HEADLIGHT
1
CONTROL
SINGLE UNIT
INTERMEDIATE
....... ANOTH_
UNIT COUPLED
AT EITHER END
CONTROLLING
WITH UNIT
COUPLED AT
SHORT HOOD END
ENGINE START
SWITCH IN
ISOLATION
SWITCH
PLATE C3245-11
CONTROL LIGHTS LOCAL HDLT CAB ATC TURBO SIG RADIO FIELD FUEL
CONTROL HTR 8 OS PUMP LT LOOP PUMP
O O O
16
Ref. No. 1
PLATE D3245-13
Ref. Part
No. Number Number Required Description Locomotive Application
#
* 11 QO/C'}A£'2
b3620oj PAWFT
t r\m-*Lj A QV1 . .. Flic**
.rlo r UbC anrl
allU ctt/itrh
5W11W1 \jrjo
1 8410245 B PANEL ASY. .. Fuse and switch SD39.SDL39
* 1 8423361 . C PANEL ASY. .. Fuse and switch SD38
* 1 8360129 - - D . . . . PANEL ASY. .. Fuse and switch GP39,GP40,SD40
E orjpoo
* 1 8390973 PANFI
rr\11I-fl^ AQY
f\tj 1 ... Fncp
1 anH aWilLJl
Uac allU switrh 3JL/r jo
* 1 8414808 _ _ _ F . . PANEL ASY. .. Fuse and switch F45,FP45,SDP45
* 1 8372232 G . PANEL ASY. .. Fuse and switch SDP40
* 11 8414809
OT"l"Ow7 PANEL ASY. .. Fuse and switch Qrvi<;
,— •-,„
2 8360042 1 _
1 . . . 1 PANEL .. Equipment mtg. - 20-3/4 x 17-1/2 x 1/2 phenolic
2 8410244 . 1 - - - - - PANEL .. Equipment mtg. - 20-3/4 x 17-1/2 x 1/2 phenolic
2 8372231 - . - 1 1 1 . PANEL .. Equipment mtg. - 20-3/4 x 17-1/2 x 1/2 phenolic
3 8004548 1 1 1 1 1 1 1 FUSE .. Aux. generator field - 30 Amp. - 250 Volts
4 . . . . Reference Number not used
5 8004546 2 2 1 1 1 1 1 FUSE .. Alt. & gen. field - 60 Amp. - 250 Volts.
* 6 8004570 1 1 FUSE .. Generator field - 80 Amp. -250 Volts
* 7 8004545 . . 2 - 2 2 2 FUSE .. Generator field - 100 Amp.- 250 Volts
8 8127051 . . . 1 1 1 . FUSE .. Boiler (dual element) - 150 Amp. - 250 Volts
8 8004544 1 1 1 - - - 1 FUSE .. Auxiliary generator - 150 Amp. - 250 Volts
* 9 8401915 - - 1 - 1 1 - FUSE .. Boiler (dual element) - 175 Amp. - 250 Volts
*10 8269046 - - . 1 1 1 - FUSE .. Auxiliary generator - 250 Amp. - 250 Volts
*11 8401914 - - 1 - 1 1 - FUSE .. Steam generator - 350 Amp. - 250 Volts
12 8060582 1 1 1 1 - 1 - FUSE .. Starting motors - 400 Amp.- 250 Volts
13 8042739 1 1 1 1 . 1 . LINK .. Renewable fuse at 250 Volts
*14 8414678 - - 1 - 1 1 1 FUSE .. Starting motors - 800 Amp. - 100 Volts
*15 8414677 . . 1 . 1 1 1 LINK .. Renewable fuse at 100 Volts
16 8280184 2 2 2 2 2 2 2 HOLDER ASY. .. Fuse - 0-30 Amp . - 250 Volts
17 8280183 2 6 2 2 2 2 2 HOLDER ASY. .. Fuse - 31-60 Amp. - 250 Volts
*18 8280180 2 - 4 2 4 4 4 HOLDER ASY. .. Fuse - 61-100 Amp. - 250 Volts
19 8280181 2 2 2 2 2 2 2 HOLDER ASY. .. Fuse - 101-200 Amp. - 250 Volts
20 8280182 2 2 6 4 6 8 2 HOLDER ASY. .. Fuse - 20 MOO Amp. - 250 Volts
The following components are applicable to Ref. No. 1.
21 8112684 CONTACT .. Fuse test
22 8118495 SHUNT .. Battery charging ammeter - 300 Amp. - 75 MV.
23 8172209 SWITCH .. Fuse test - S.P. - S.T. - 6 Amp. - 125 Volts
24 8280178 SWITCH .. Ground - SJ. - S.T. - 30 Amp. - 125 Volts
25 8280185 SWITCH .. Battery - D.P. - S.T. - 400 Amp. - 250 Volts
26 8081949 BAR .. Copper bus
27 8088472 RECEPTACLE .. Lamp - Double contact bayonet base
28 8087887 BUSHING .. Insulating
29 8088358 NUT .. Insulating
+*30 8116330 LAMP .. Double contact bayonet base - 75 Volts - 15 Watt
\a\
PLATE C3245-14
Resistors are identified by the RE symbol numbers applied to panels, example RE 17 for GP38,GP39,SD38,
SDP38 locomotives is part number 8332061 - See Ref. No. 14.
Ref. Part Resistor Locomotive
No. Number Number Required Panel Assembly Application
* 1 8363568 A Non-Dynamic brake GP38
* 1 8425070 B Non-Dynamic brake GP39
* 1 8363063 C Non-Dynamic brake GP40
* 1 8371816 D Non-Dynamic brake SD38
* 1 8392216 p Non-Dynamic brake SDP38
* 1 8410066 F Non-Dynamic brake SD39
* 1 8419888 Non-Dynamic brake SDL39
* 1 8399939 Non-Dynamic brake FP45
* 1 8365359 J Non-Dynamic brake F45,FP45,SD45,SDP45
* 1 8364840 Non-Dynamic brake SD40,SDP40
* 1 8402799 L Dynamic brake GP38
* 1 8366545 M Dynamic brake SD38.SDP38
Resistor Ratings
Symbol No. Ohms Watts
2 8276673 1 1 1 1 1 1 1 1 1 1 RE1,8,11 2.4/2.4/1.2 550
3 8410142 1 1 RE2 800/40/100 160
3 8366675 1 1 RE2 75 100
3 8398604 2 3 - 4 2 2 2 2 RE2,3,4,5,10,20 2000/2000 300
3 8378055 1 1 - - RE2 125 100
3 8139605 1 RE2 50 160
4 8396289 - 1 1 - - - 1 1 1 - - RE3 350/50 160
5 8355854 2 RES, 10 4000/4000 250
6 8283943 2 2 2 2 2 2 2 2 2 2 - - RE6,7 5/8/8 400
7 8363014 1 1 RE11 5000 25
7 8399938 1 1 1 1 - - RE11 4.8 400
8 8313717 . 3 3 . . RE11,12,13 2500 25
D3245 24
JANUARY, 1974
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
Ref. No. 1
PLATE C3245-15
Ref. Part Number
No. Number Required Description Locomotive Application
* 1 8425069 A . . . . PANEL ASY. .. Wheel slip - "IDAC" GP39
* 1 8397694 - B - - - PANEL ASY. .. Wheel slip - "IDAC" GP40
* 1 8409630 - - C - - PANEL ASY. .. Wheel slip - "IDAC" SD39,SDL39
1 8399688 - - - D - PANEL ASY. .. Wheel slip - "IDAC" F45,FP45,SD40,SD45,SDP45
* 1 8418515 - - - - E PANEL ASY. .. Wheel slip - "IDAC" SD40,SDP40
2 8393695 1 1. 1 1 PANEL .. Equipment mounting - 28-3/4 x 21
2 8409629 - -1 - - PANEL .. Equipment mounting - 28-3/4 x 21
3 8363168 1 11 1 1 RELAY .. Wheel light - WL - See Parts List 5440
4 8454412 2 23 2 2 RELAY .. Wheel slip - WS 13, 14,24,25 ,36 -Repl. 8384547 -See P.L. 5394
5 8276598 1 11 1 - RELAY .. Time delay sanding - TDS - See Parts List 5352
5 8416837 - -
- - 1 TIMER .. Time delay sanding - TDS
6 8393732 1 11 1 1 RESISTOR .. RE63 - 35 Ohms - 160 Watt
7 8392344 2 2 3 3 3 RESISTOR .. RE66,67,68 - 400 Ohms - 25 Watt
8 8363041 1 1 1 1 1 BRACKET .. Resistor mounting
* 9 8425293 1 . . . . CABLE ASSEMBLY
* 9 8398724 . 1 . . . CABLE ASSEMBLY
* 9 8409627 . . 1 . . CABLE ASSEMBLY
* 9 8399903 . . - 1 . CABLE ASSEMBLY
* 9 8418534 . . . . 1 CABLE ASSEMBLY
*10 8283763 As Required CABLE .. 14 AWG. - SRG-D insl. - 100 ft. roll - 12 ft. req'd.
*11 8433432 As Required CABLE .. 14 AWG. - EPR insl. - 500 ft. roll
*12 8250906 As Required TERMINAL .. Insl. female faston tab - Blue
*13 8333192 As Required TERMINAL .. Non-Insl. female faston tab
14 8397747 1 PANEL ASY. .. Wheel slip control - "IDAC" - See P.L. 3286
15 8398253 2 LAMP .. Slide contact base - 48 Volt - .053 Amp.
16 8398252 2 SOCKET .. Lamp - Includes mounting clip
17 8398251 1 LENS .. Green profax
18 8398250 1 LENS .. Red profax
*19 8398056 2 RHEOSTAT .. Lamp - 500 Ohms - 12.5 Watts
*20 8398081 2 LOCK .. Rheostat shaft - 1/4-32 hex.
21 8398249 1 SWITCH .. Push button
*22 8344981 A.R. PLUG .. Plastic - No. 10
Ref. No. 3
PLATE B3245-16
Ref. Part Number Locomotive
No. Number Required Description Application
* 1 8363968 1 - - PANEL ASSEMBLY .. Wheel slip GP40
* 2 8367279 - 1 - PANEL ASSEMBLY .. Wheel slip SD40.SDP40
3 8366040 - - 1 PANEL ASSEMBLY .. Wheel slip SD45.SDP45
4 8366960 1 _ . PANEL .. Equipment mounting - 11 Ga. x 18-1/4 x 26-1/2 in.
4 8364018 - 1 1 PANEL .. Equipment mounting - 11 Ga. x 18-1/4 x 26-1/2 in.
5 8363820 3 3 3 BOARD .. Nylon terminal - 10 point
6 8364088 2 3 3 BRACKET .. Terminal board mounting
7 8454412 2 2 2 RELAY .. Wheel slip - WS13,14,24,36 - Repl. 8222035 -See P.L. 5394
8 8291023 2 2 2 RELAY .. Wheel slip - Wheel creep
9 8363167 2 2 2 RECTIFIER .. CR61.CR62 - 2 single full wave bridge
10 8375540 1 . . RECTIFIER .. CR63
11 8375539 - 1 1 RECTIFIER .. CR63
*12 8322518 2 2 _
RESISTOR .. RE61,RE66 - 100/1500/1500 Ohm - 200 Watt
13 8367080 - . 1 RESISTOR .. RE61 - 1500/1500 Ohm - 275 Watt
14 8368352 1 1 1 RESISTOR .. RE62 - 2000/35 Ohm - 50 Watt
15 8293402 2 2 2 RESISTOR .. RE63JRE64 - 35/35 Ohm - 100 Watt
16 8381804 1 1 1 RESISTOR .. RE65 - 200/100 Ohm - 50 Watt
17 8367079 - - 2 RESISTOR .. RE66,RE67 - 100/1500 Ohm - 275 Watt
*18 8283763 As Requ ired CABLE .. 14 AWG. - SRG-D insl. - 100 ft. - 13 ft. required
*19 8433432 As Required CABLE .. 14 AWG. - EPR thin - 500 ft. - 15 ftjeq.
*20 8433434 As Required CABLE .. 14 AWG. - EPR insl. - 500 ft. - 13 ft.req.
*21 8250906 35 30 30 TERMINAL .. Insul. fern, fasten tab - No. 14 AWG. - Blue
*22 8272337 20 20 25 TERMINAL .. Insul. fem. fasten tab - No. 14 AWG. - Yellow
*23 8333192 20 20 25 TERMINAL .. Non-Insul. faston tab - No. 14 AWG.
No. 2
PLATE C3245-18
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8366079 1 - PANEL ASSEMBLY .. Auxiliary control SD40.SDP40
2 8366078 - 1 PANEL ASSEMBLY .. Auxiliary control SD45,SDP45JF45i?P45
3 8366080 1 1 PANEL .. Equipment mounting - 24 x 12 x 11 Ga.
4 8397306 2 1 RECTIFIER .. CR22.31
5 8403348 2 - RECTIFIER .. CR24,29
6 8333132 2 3 RECTIFIER .. CR2 1,30,37
7 8365457 1 . RECTIFIER .. CR36
8 8365750 1 1 RECTIFIER .. CR23
9 8403349 2 9 RECTIFIER .. CR20,24,25,26>27>29,34)36
10 8375539 5 4 RECTIFIER .. CR28,32,35,38,39
11 8276617 1 . RECTIFIER .. CR30
12 8239506 5 5 RESISTOR .. RE20,21,22,23 ,24
13 8363059 1 1 RESISTOR .. RE29
14 8363041 1 1 BRACKET .. Resistor mounting
15 8335911 1 1 CAPACITOR .. CA24
16 8311501 1 1 CAPACITOR .. CA22
17 8225149 3 2 CAPACITOR .. CA21, 23,29
18 8226342 1 2 CAPACITOR .. CA20,CA21
19 8276560 10 10 TAB .. Fasten terminal connection
20 8366232 1 1 BRACKET .. Capacitor mounting - Formerly 8363042
21 9419642 50 54 SCREW .. Tapping - 6-32 x 1/2 hex. washer head
22 9419643 28 28 SCREW .. Tapping - 8-32 x 1/2 hex. washer head
23 9419644 8 8 SCREW .. Tapping - 10-24 x 1/2 hex. washer head
-II H6 rll r6
TRANSITION
/ SEQUENCE TEST £ANE\.
<® NORMAL
/ / % ! MANUAL
01 SEQUENCE
1
> . " TEST
MANUAL
01 BACK
^^ © TRANS.
o '
Ref. No. I
17-v 14^ 15-
7- 13-
Ref. No. 3
PLATE B3245-19
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8363238 1 - - PANEL ASY. .. Transition sequence test GP38,GP40JSD38,SDP38
*2 8411974 - 1 - PANEL ASY. .. Transition sequence test SD39,SDL39
3 8392490 - - 1 PANEL ASY. .. Transition sequence test SD40,SD45,SDP40,SDP45,
F45JFP45
4 8363228 1 - - PLATE .. Equipment mounting
5 8392488 - 1 1 PLATE .. Equipment mounting
6 8170335 2 2 2 SWITCH .. Push button - Forward and backward transition
7 8314947 1 1 1 SWITCH .. Rotary snap - Sequence test - 8 pole - 2 position
8 159920 4 4 4 SCREW .. Machine - 10-24 x 1/2 pan head - Cross recess
9 121801 4 4 4 WASHER .. Lock - No. int. tooth
10 120391 4 4 4 WASHER .. Plain - No. 10
11 8365925 2 2 2 RESISTOR .. Tube - 750 Ohm - 50 Watt
12 8342706 - - 1 RESISTOR .. Adj. tube - 10,000 Ohm - 50 Watt
13 8363473 - - 1 RHEOSTAT .. Slotted shaft - 10,000 Ohm - 25 Watt
14 8392489 . - 1 GUARD .. Rheostat mounting
15 8322949 - - 2 BOLT .. Guard mounting - 1/4-20 x 1/2 hex. head - Drilled
16 8363227 1 - - BRACKET .. Resistor mounting - Welded to plate - Ref. No. 3
17 8362933 1 1 1 PLATE .. Name - Pressure sensitive label
+*18 8315714 2 2 2 JACK .. Sequence test - Negative - Positive
*19 132124 4 4 4 SCREW .. Machine - 10-32 x 3/4 fil. head
*20 120391 4 4 4 WASHER .. Plain - No. 10
*21 8035122 4 4 4 NUT .. Lock - 10-32 hex.
+*22 8362720 1 1 1 PLATE .. Name - Pressure sensitive label
Ref. No. 1
PLATE B3245-20
Ref. Part No.
No. Number Req. Description
1 8424933 1 PANEL ASSEMBLY .. AR10 generator diode protection
2 8424934 1 PANEL .. Equipment mounting
3 8466025 2 CAPACITOR .. CA88.CA99 -310 MFD. -150 W.V.D.C. - Formerly 8226342
4 8239506 2 RESISTOR .. RE88,RE99
5 8375607 2 RECTIFIER .. CR88,CR99
6 8247048 1 BRACKET .. Capacitor mounting
7 8276560 4 TAB .. Connection
8 9419644 3 SCREW .. Capacitor mounting - 10-24 x 1/2 washer hex. head
9 9419642 4 SCREW .. Rectifier mounting - 6-32 x 1/2 washer hex. head
* 9A 8435389 2 INSULATOR .. Capacitor - 4 x 1 x 1/4 in. thick
*10 9419644 4 SCREW .. Panel mounting - 10-24 x 1/2 washer hex. head
*11 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. roll - 30 ft. required
*12 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft. roll - 10 ft. required
*13 8333192 10 TERMINAL .. Non-Insulated female faston
*14 8250906 16 TERMINAL .. Insulated female faston - Blue
20
Ref. No. 1
Ref. No. 2
PLATE B3245-21
18
- I
TOP
BPR
18 4
Ref No 2
PLATE A3245-23
Ref. Part No. Locomotive
No. Number Req. Description Application
1 8366463 1 . PANEL ASY. .. D.B. Extended range SD39,SD40,SDP40JFP45
2 8366411 - 1 PANEL ASY. .. D.B. Extended range - 3 step SD39,SD45,SDP45
3 8366458 1 - PANEL .. Equipment mounting
4 8366410 - 1 PANEL .. Equipment mounting
5 8327263 3 1 RELAY .. Micropositioner - LORJRRJDRR^PR
6 8276598 - 1 RELAY .. Time delay - TOP
7 8366549 1 - RESISTOR ASY. .. RE35 - 250/100/100 Ohms - 50 Watt
8 8348051 - 1 RESISTOR ASY. .. RE36 - 50/100 Ohms - 50 Watt
9 8313717 3 - RESISTOR .. Tube - RE47,RE48,RE49 - 2500 Ohms - 25 Watt
10 8318071 2 - RHEOSTAT .. Slotted shaft - RH9,RH13 - 150 Ohms - 50 Watt
11 8350650 1 - RHEOSTAT .. Slotted shaft - RH12 - 300 Ohms - 50 Watt
12 8331126 1 . RHEOSTAT .. Slotted shaft - RH14 - 100 Ohms - 50 Watt
13 8363820 2 1 BOARD .. Nylon terminal - 10 point - TB65,TB65A,TB66A
14 8301283 3 - CAPACITOR .. 4.0 MFD - 200 VJXC. - CA47,CA48,CA49
15 8357162 1 - BRACKET .. Resistor mounting
16 8390971 1 - BRACKET .. Rheostat mounting
17 8364088 2 1 BRACKET .. Terminal board mounting
18 8356666 1 - BRACKET .. Capacitor mounting
19 8390970 1 . GUARD .. Rheostat
20 8178412 1 1 RECTIFIER .. Selenium - CR42
21 8363167 1 - RECTIFIER .. 2 single phase full wave bridge - CR6
22 8234831 2 - TRANSFORMER .. Current - T6,T7
*23 8283763 A.R. CABLE .. 14 AWG. - SRG-D insl. - 100 ft. roll - 19 ft. required
*24 8433432 A.R. CABLE .. 14 AWG. - EPR thin - 500 ft. - 19ft.req.
*25 8433434 A.R. - CABLE .. 14 AWG. - EPR insl. - 500 ft. - Sft.req.
*26 8250906 45 28 TERMINAL .. Insl. fern, faston tab - Blue
*27 8272337 8 . TERMINAL .. Insl. fern, faston tab - Yellow
*28 8333192 27 6 TERMINAL .. Non-Insl. fern, faston tab
*29 8210498 6 - LUG .. Insl. crimp type - No. 10 stud hole
-s-
7
-e- -e-
^O IOUJ O> 00 to
CM CM CMCM CM CM CM CM
in
to
-r'
PLATE A3245-26
Ref. Part No.
No. Number Req. Description
1 8388590 1 PANEL ASSEMBLY .. Search test - Incl. cable assembly
2 8388831 2 BRACKET .. Panel mounting - Welded to cabinet
3 132915 6 SCREW .. Panel mounting - 10-32 x 3/4 rnd. head
4 120391 6 WASHER .. Lock - No. 10
5 8035122 6 NUT .. Lock - 10-32 hex.
* 6 8368473 2 BOARD .. Terminal - 24 pnt. - Fasten tab conn.
* 7 132124 4 SCREW .. Board mounting - 10-32 x 3/4 fil. head
*8 146161 4 WASHER .. Plain - No. 10
* 9 121801 4 WASHER .. Lock - No. 10
*10 8388828 1 COVER ASSEMBLY .. Search test panel
11 8388829 1 COVER .. Upper - 22-5/8 x 13-3/4 - Incl. cutout for light switch
12 8388830 1 COVER .. Lower - 22-5/8 x 10
13 8184316 2 HINGE .. Full surface - 3 x 2 in.
14 8022838 2 NUT .. Hand - Brass diamond knurl - Tapped @ 3/8-16
15 8141901 2 RECEPTACLE .. Hand nut mounting
16 171342 2 SCREW .. Receptacle mounting - 6-32 x 1/4 rd. head - Tapping
17 138526 2 WASHER .. Lock - No. 6 internal tooth
18 8331091 1 PLATE .. Name - Danger 600 Volts
19 145372 4 SCREW .. Drive - No. 4 x 1/4 rnd. head
20 180121 2 BOLT .. Hand nut mounting - 3/8-16 x 7/8 hex. head
21 9419646 5 SCREW .. Cover mounting - 1/4-20 x 5/8 hex. washer head
22 8004701 1 SWITCH .. Engine room light
23 133491 2 SCREW .. Switch mtg. - 8-32 x 1/2 flat head
24 8035720 2 NUT .. Lock - 8-32 hex.
18329 8388827
Ref. No. 1
PLATE A3246-1
Ref. Part No.
No. Number Req. Description
1 8416237 1 CABINET ASSEMBLY .. Head end lighting equipment
* 2 8416184 1 CABINET ASSEMBLY .. Equipment mtg. - 20 x 16 x 6-5/8 x 16 Ga.
* 3 8416183 1 SCREEN .. Expanded metal - 7 x 5
4 8416185 3 PLATE .. Louver - 5-1/2 x 4-1/2 x 14 Ga.
5 9419644 12 SCREW .. Tapping - 10-24 x 1/2 Hex. washer head
6 8414878 1 REGULATOR .. Static voltage
7 120216 4 SCREW .. Regulator mounting
8 120391 4 WASHER .. Plain - No. 10
9 8035122 4 NUT .. Lock - 10-32 Hex.
10 8167500 1 AMMETER .. D.C. - 0 to 300 Amperes
11 8167242 1 VOLTMETER .. D.C. - 0 to 150 Volts
12 132764 6 SCREW .. Machine - 8-32 x 5/8 Rnd. head
13 8035120 6 NUT .. Lock - 8-32 Hex.
14 8240469 1 HOLDER.. Fuse
15 8004548 1 FUSE .. Ferrule contact - 30 Amp. - 250 Volts
16 132119 2 SCREW .. Machine - 10-32 x 5/8 Fil. head
17 8035122 2 NUT .. Lock - 10-32 Hex.
8416217 20914
P.L.No.B3246
ELECTRICAL CABINET
Ref. Part No.
No. Number Req. Description
- 8416237 - CABINET ASSEMBLY .. Head end lighting equipment
18 8059476 1 SHUNT .. Ammeter - 300 Amp. - 75 MV
19 180190 2 BOLT .. Shunt mounting - 1/2-13 x 3 Hex. Head
20 120396 8 WASHER .. Plain - 1/2
21 120384 2 WASHER .. Lock - 1/2
22 120238 4 NUT .. Jam - 1/2-13 Hex.
23 8032761 2 NUT .. Lock - 1/2-13 Hex.
24 8213818 1 PANEL .. Shunt mounting - 8 - 1 / 2 x 2 x 1 - Black asbestos
*25 8214053 1 INSULATION .. Panel mounting - 8-1/2 x 2 x 1/16 - Fiber
26 133053 2 SCREW .. Panel mounting - 1/4-20 x 1-1/4 Rnd. Head
27 120392 4 WASHER .. Plain - 1/4
28 120423 4 WASHER .. Lock - 1/4 Int. tooth
29 120375 2 NUT .. Machine - 1/4-20 hex.
30 8332591 1 BOARD ASY. .. Terminal - 4 x 1 - 1 / 2 x 3 / 4 Phenolic
*31 8332589 1 INSULATION .. Board mounting - 4 x 1-1/2 x 1/16 in. thick - Fibre
32 133049 2 SCREW .. Board mounting - 1/4-20 x 1 Rnd. Head
33 120392 4 WASHER .. Plain - 1/4
34 120375 2 NUT .. Machine - 1/4-20 Hex.
*35 8468611 A.R. CABLE .. No. 14 AWG. - LF Insul. - 500 ft. - Repl. 8283763
*36 8468612 A.R. CABLE .. No. 12 AWG. - LF Insul. - 500 ft. - Repl. 8392583
*37 8272337 2 TERMINAL .. Insulated fasten tab - Yellow
*38 8123281 5 LUG .. Insulated crimp type - No. 10 Stud hole - Green
*39 8123282 4 LUG .. Insulated crimp type - 1/4 in. stud hole - Yellow
*40 8123284 2 LUG .. Insulated crimp type - 3/8 in. stud hole - Yellow
*41 8137872 1 LUG .. Insulated crimp type - 1/2 in. stud hole - Yellow
*42 8416361 1 FRAME ASSEMBLY .. Cabinet mounting - 39-3/8 in. high x 16 in. wide
*43 180018 4 BOLT .. Cabinet to frame mounting - 1/4-20 x 5/8 Hex. Head
*44 120392 4 WASHER .. Plain - 1/4
*45 8035144 4 NUT .. Lock - 1/4-20 Hex.
*46 8249521 A.R. CONDUIT .. Flexible - 2 in. dia. - Cabinet to junction box - Sold per ft.(2 fUeq'd.)
*47 8334556 2 CONNECTOR .. Conduit - 2 in. dia.
*48 8403349 1 RECTIFIER .. Control - CR42 - Mounted on main control panel
*49 9419642 2 SCREW .. Rectifier mounting - 6-32 x 1/2 Hex. washer head - Tapping
*50 8468612 A.R. CABLE .. No. 12 AWG - LF insul. - 500 ft. - Repl. 8392583
*51 8272337 2 TERMINAL .. Insulated faston tab - Yellow
*52 8123282 2 LUG .. Insulated crimp type - 1/4 in. stud hole - Yellow
*53 8414231 1 BREAKER .. Circuit - Push pull feeder - 2 Pole - 50 Amp.- Mtd. on Eng.control panel
*54 8133925 1 BREAKER .. Circuit - Trainlighting - 2 Pole - 175 Amp.- Mtd. on Main control panel
*55 9326095 A.R. CABLE .. 2/0 AWG -LF insul. - HEP6,HEN6,HPP6,HNN6 - 100 ft. Repl. 8433440
*56 8131371 8 LUG .. Non-Insul. term. - Straight - 5/16 stud hole
*57 9416530 4 NUT .. Lock - Lug mounting - 5/16-18 Hex.
*58 120393 4 WASHER .. Plain - 5/16
*59 8274589 1 CLAMP .. Insulated - 1-1/8 I.D. - Cable mounting
*60 8414324 2 RECEPTACLE .. Trainline - Head end lighting - 3 Pole - 125 Volts
*61 8414326 2 RECEPTACLE .. Tramline - Push pull - 2 Pole - 125 Volts
*62 8414325 4 GASKET .. Receptacle mounting
*63 180079 16 BOLT .. Receptacle mounting - 5/16-18 x 1 Hex. Head
*64 9416530 16 NUT .. Lock - 5/16-18 Hex.
*65 8414779 1 BOX ASSEMBLY .. Double receptacle mounting - Short hood end
*66 8414780 2 COVER .. Receptacle and entrance - 9 x 7-1/4 x 14 Ga. - Short hood end
*67 8415823 2 GASKET .. Cover mounting - 9 x 7-1/4 x 1/16 in. thick
*68 8415834 1 BOX ASSEMBLY .. Single receptacle mounting - Long hood end
*69 8415842 1 COVER .. Receptacle - 8 x 6-1/2 x 14 Ga. - Long hood end
*70 8415843 1 GASKET .. Cover mounting - 8 x 6-1/2 x 1/16 in. thick
*71 9326095 A.R. CABLE .. 2/0 AWG - LF insul. - 100 ft. - Replaces 8433440
*72 8414843 1 JUMPER ASY. .. Cable - Push pull feeder - 2 Pole - 9 ft. long
*73 8191450 1 JUMPER ASY. .. Cable - Head end lighting - 3 Pole - 7 ft. 6 in. long
VIEW A-A
PLATE A3246-2
See Page 7
RIGHT SIDE REAR VIEW
Ref. No. 1
PLATE A3246-3
REVISED AUGUST, 1987
B3246 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
VIEW B-B
SECTION A-A
PLATE A3246-4
Column B
PLATE A3246-5
Ref. Part No.
No. Number Req. Description
1 9312274 A PANEL .. Head end monitor - Equipped - Locomotives delivered prior to April, 1977
l 9312274 - B PANEL .. Head end monitor - Equipped - Locomotives delivered after March, 1977
<j> 2 9312080 1 1 PANEL .. Equipment mtg. - " 750 Amp. Continuous Capacity"
*<* 2 9333606 - 1 PANEL .. Equipment mtg. - "1200 Amp. Continuous Capacity"
3 8494084 1 - AMMETER .. A.C. - 0 to 1000 Amps.
i 3 9331357 - 1 AMMETER .. A.C. - 0 to 1000 Amps.
0 3 9332352 - 1 AMMETER .. A.C. - 0 to 1 600 Amps.
4 8494085 1 - VOLTMETER .. A.C. - 0 to 600 Volts
4 9331358 - 1 VOLTMETER .. A.C. - 0 to 600 Volts
5 9331356 - 1 METER .. Frequency - 54 to 66 Hertz
<p 6 9312284 1 1 PANEL AS Y. .. Indicator light switch , c p T CJICA
p 6 9333550 - 1 PANEL ASY. .. Indicator light switch f bee ^L' 62™
7 8484193 1 1 GUARD ..Switch lens
8 8458735 2 2 BREAKER .. Circuit - 2 pole - 3 Amps. - 74 VJXC.
9 9098095 1 1 BREAKER .. Circuit - 3 pole - 5 Amps. - 480 V.A.C.
10 4997140 1 1 BREAKER .. Circuit - CB-HE
11 8265676 1 1 SWITCH .. Push button - Flush - Black - 2 N.O.
12 8455128 1 1 SWITCH .. Push button - Flush - Black - 2 N.C.
13 9098589 1 1 SWITCH .. Rotary detent - Ammeter
14 9098590 1 1 SWITCH .. Rotary detent - Voltmeter
15 4597138 1 . RHEOSTAT .. RH-HE
16 4997139 1 1 DIODE .. Light emitting - LT-HE
17 8463478 1 . PLATE .. Name - "Danger 600 Volts Behind Panel"
17 9333528 - 1 PLATE .. Name - "Danger 600 Volts Behind Panel"
18 9312220 1 1 HINGE .. H.E. monitor panel mounting
P.L.NO.B3246
ELECTRICAL CABINET
Head End Contactor Cabinet Assembly
F40PH Locomotives
PLATE A3246-6
Ref. Part No.
No. Number Req. Description
1 9311537 A CABINET ASY. .. H.E. contactor - Locos, with 500 K.W. H.E. gen.
1 9333504 B CABINET ASY. .. H.E. contactor - Locos, with 800 K.W. H.E. gen.
K 0
g
m
q z
Cl
m
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o\ W
Os
2
tn
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16-
15-
PLATE C3247-1
Ref. Part No.
No. Number Req. Description
A . GP38,GP39,GP40,GP40P,SD38,SD39,SD40,SD45,SDL39,SDP38,SDP40
and SDP45 locomotives
- B F45 and FP45 locomotives
1 8400274 1 1 FILTER ASSEMBLY .. Air - Replaced by 8458504 ) „ p „
1 8458504 1 1 FILTER ASSEMBLY .. Air - Replaces 8400274 ) 5ee rage ^
2 8400617 1 1 SEAL .. Filter mounting - 1 x 6 x 8 in. - Rectangular rubber
3 8400642 1 - ANGLE .. Filter mounting - 1/4 x 1-1/2 x 9-3/8 in. Ig. - Slotted 9/16 x 2 in.
3 8401677 - 1 ANGLE .. Filter mounting - 1/4 x 1-1/2 x 4-1/4 in. Ig. - Slotted 9/16x2 in.
4 8400620 1 1 PAD .. Tapping - 5/8 x 1-1/2 x 1-1/2 - Tapped @ 1/2-13
5 180171 3 3 BOLT .. Angle mounting - 1/2-13 x 3/4 hex. head
6 180172 2 2 BOLT .. Angle mounting - 1/2-13 x 7/8 hex. head
7 120396 2 2 WASHER ..Plain - 1 / 2
8 120384 5 5 WASHER.. Lock -1/2
9 8400610 1 - PIPE ASSEMBLY .. Inlet - 4 I.P.S. x 7 in. long - Incl. retainer
10 8400611 1 - SEAL .. Inlet pipe - 1 x 4-7/16 I.D. x 5-1/2 in. O.D. - Soft rubber
11 8400613 1 - COVER .. Inlet pipe - 1/4 x 8-1/2 x 9-7/8 x 4-9/16 in. I.D. - Steel
12 8400612 1 - GASKET .. Cover mounting - 1/8 x 8-1/2 x 9-7/8 x 4-9/16 in. I.D. - Rubber
13 9421606 8 - SCREW .. Cover mounting - 5/16-18 x 1 hex. washer head - Tapping
14 8401676 - 1 PIPE .. Inlet - 4 I.P.S. x 4-3/4 in. long
15 8400245 1 1 HOSE .. Rubber - 4-1/2 I.D. x 5 O.D. x 5 in. long - 3 ply
16 8400246 2 2 CLAMP .. Adjustable - 4.79 to 5.09 I.D.
PLATE C3247-2
PLATE C3247-3
Ref. Part No.
No. Number Req. Description
A . GP38-2.GP39-2 ,GP40-2 ,GP40P-2 ,SD38-2,SD40-2 .SD40T-2 ,SD45 -2,SD45 T-2 locos.
- B SDP40F,F40C locomotives
1 8463811 1 1 BOX ASSEMBLY .. Air filter
2 1 1 COVER ASSEMBLY .. Air box - 15-1/2 x 15-1/2 in.
3 8467710 1 1 GASKET .. Cover - Neoprene and cork - 15 x 15 x 1 in. wide x 3/16 in. thick
4 103341 8 8 WASHER .. Plain - 3/8
5 102635 8 8 NUT.. 3/8-16 -Hex. head
6 8345482 4 4 ELEMENT .. Filter - 6-1/2 x 29-3/8 in. long
7 8438927 1 1 SEAL .. Rubber - 8-3/8 x 8-3/8 x 1 in. thick - Octagon shape
8 8400642 1 1 ANGLE .. Filter mounting - 1/4 x 1-1/2 x 9-3/4 in. long - Slotted 9 / 1 6 x 2 in.
9 8400620 3 3 PAD .. Tapping - 5/8 x 1-1/2 x 1-1/2 - Tapped @ 1/2-13
10 120396 1 1 WASHER.. Plain -1/2
11 120384 4 4 WASHER .. Lock - 1/2
12 180172 4 4 BOLT .. Filter mounting - 1/2-13 x 7/8 hex. head
13 8463685 1 . HOSE .. Neoprene - 6 I.D. x 6-9/16 O.D. x 7-1/4 in. long - 3 ply
13 8484440 - 1 HOSE .. Neoprene - 6 I.D. x 6-9/16 O.D. x 4-1/2 in. long - 3 ply
14 8463684 2 2 CLAMP .. Adjustable - T bolt
15 8463808 1 1 COLLAR .. Hose adapter
8463785,8484441
PLATE B3248-1
Ref. Part No. Locomotive
No. Number Req. Description Application
* 1 8166592 1 - - PANEL ASY. . Gen.Shunt - Formerly 8166598 GP20.SD18
* 2 8333318 . 1 .
PANEL ASY. .. Generator shunt GP18,GP28,GP30,GP35,DD35,
DDA35,SD28,SDP28,SD35,SDP35
PAMPT AW r*n Sh.mt ) Nal Cabinet GP38,SD38,SD39,SDL39
* 3 8361752 " • 1 rATNtL Aai...< J en.anunt t No.2 Cabinet /F45^P45,SD40,SDP40^D45,SDP45
/ See Page 2 for Ref. No. 1 Electrical Control Cabinet Generator Shunt Panel Asy. Part Number 8357439.
4 8166593 1 1 1 PANEL .. Equipment mounting • 1 x 4 x 10 in. - Phenolic
5 8166594 1 1 - INSULATION .. Panel mounting • 1/16 x 4 x 10 in. - Fibre
6 8166595 1 - - BAR .. Copper bus - 1/2 x 4 x 9 in.
7 8333311 - 1 . BAR .. Aluminum bus - 1/2 x 4 x 9 in.
8 8358473 - 1 - WASHER .. Steel spacer - 1/4 x .530 I.D. x 1-1/2 O.D. - Formerly 9419904
9 8050255 1 1 1 BOLT .. Terminal mounting - 1/2-13 x 4 Hex. head
10 120396 1 1 1 WASHER .. Plain • 1/2
11 120384 1 1 1 WASHER .. Lock - 1/2
12 178591 1 1 1 WASHER .. Lock - i/2 int. tooth
13 8032848 1 - - NUT .. Lock - 1/2-13 Hex. - Brass
14 8032761 - 1 1 NUT .. Lock - 1/2-13 Hex. - Steel
15 8166594 - - 1 INSULATION .. Panel mounting - 1/16 x 4 x 10 in. - Fibre
16 8333311 - - 1 BAR .. Alum.bus -1/2x4x9-1/2- No. 1 Cab.t - GP38,SD38,SDP383D39,SDL39.
17 8408278 - - 1 BAR .. Cop.bus - 3/8 x 3 x 13-3/4 - No. 2 Cab.t - F45,FP45,SD40,SDP40,SD45,SDP45.
*18 8362837 1 1 1 BRACKET .. Panel mounting • 4 in. wide x 7-1/2 in. high x 8 in. long
BUS BAR CONNECTIONS
*19 8264213 1 . . BAR .. Cop. bus L.S. 3/8 x 4 x 3-5/8 x 3-3/4 - 90°
*20 8215709 1 - - BAR .. Cop. bus R.S. 3/8 x 3 x 5 x 5-1 /4 - 90° GP20
*21 8264213 1 . . BAR .. Cop. bus L.S. 3/8 x 4 x 3-5/8 x 3-3/4 - 90°
*22 8264273 1 - - BAR .. Cop. bus R.S. 3 / 8 x 4 x 7 SD18
*23 8335009 . 1 . BAR .. Alum, bus L.S. 1/2 x 4 x 3-5/8 x 3-3/4 - 90° f^OI Q
*24 8335008 - 1 - BAR .. Alum, bus R.S. 1 / 2 x 4 x 5 x 5 - 1 / 4 L»r 15
PLATE B3248-2
Ref. Part No. Locomotive Application
No. Number Reg. Description______ / No. 1 Electrical Control Cabinet
1 8357439 1 PANEL ASY. .. Generator shunt GP39,GP40,GP40P,SD40,SDP40,SD45,
SDP45,F45,FP45
/ See Page 1 for No. 2 Electrical Control Cabinet Generator Panel Assembly Part Number 8361752
2 8357438 1 PANEL .. Equipment mounting - 1-1/4 x 4 x 11 in. - Phenolic
3 8357436 2 PAD .. Steel - 3/4 x 2 x 4 in. - 2 Tapped holes @ 1/2-13 and 3/4-10
4 180177 4 BOLT .. Pad mounting - 1/2-13 x 1-1/2 Hex. head
5 120396 4 WASHER .. Plain - 1/2
6 120384 4 WASHER .. Lock - 1/2
7 8357437 1 INSULATION .. Panel mounting - 1/16 x 4 x 11 in. - Fibre
8 180181 2 BOLT .. Panel mounting - 1/2-13 x 2 Hex. head
9 120396 2 WASHER .. Lock - 1/2
10 8032761 2 NUT .. Lock - 1/2 Hex.
BUS BAR CONNECTIONS
A GP40 Locomotive (Previous arrangement)
B GP39,GP40,GP40P,F45,FP45,SD40,SDP40,SD45,SDP45 - No. 1 Elec. Cabinet
11 8357186 1 1 BAR ASY. .. Cop. bus 1-3/4 x 4 x 11 in. (Straight)
12 8357560 . 2 BAR .. Copper bus 3/8 x 4 x 6-3/4 in. (Straight)
13 8362843 2 BAR .. Copper bus 3/8 x 4-3/4 x 5 x 5-1/4 in. (90° Angle)
14 8362842 2 2 BAR .. Copper bus 3/8 x 4 x 3-1/8 x 6 in. (90° Angle)
15 8365130 - 1 BAR .. Copper bus 3/8 x 2-3/4 x 3 x 4-1/2 in. (90° Angle)
16 8362846 1 1 BAR .. Copper bus 3/8 x 4-3/4 x 8 x 20-5/8 in. (90° Angle)
17 8370143 - 1 BAR .. Copper bus 3/8 x 3 x 6-1/2 in. (Straight)
18 8362830 1 BRACKET .. Panel mounting - Formerly 8362380
19 8365152 . 1 BRACKET .. Panel mounting
20 9419650 2 4 SCREW .. Tapping - 3/8-16 x 3/4 Hex. head
21 180126 16 16 BOLT .. 3/8-16 x 1-1/2 Hex. head
22 180128 8 8 BOLT .. 3/8-16 x 1-3/4 Hex. head
23 120394 24 24 WASHER .. Plain - 3/8
24 8035146 24 24 NUT .. Lock - 3/8-16 Hex.
25 271778 4 4 BOLT .. 3/4-10 x 3-3/4 Hex. head
26 131046 4 4 WASHER .. Lock - 3/4
27 131017 4 4 WASHER .. Plain - 3/4
28 8411512 2 2 RELAY .. Transition - BTR.FTR - See P.L. 5450
*29 8362841 1 1 BRACKET .. Relay bus bar mounting - For Ref. No. 16
*30 8335772 2 2 BLOCK .. Insulating - Bus bar mounting - For Ref. No. 16
Ref. No. 1
PLATE A3249-1
Ref. Part No.
No. Number Req. Description Locomotive Application
1 8237554 1 - PANEL ASSEMBLY . . Ammeter shunt GP18,GP20,GP28,GP30,GP35,
DD35,DDA35,SD35,SDP35
* 2 8362859 - 1 PANEL ASSEMBLY . . Ammeter shunt GP38,GP40,SD18,SD28,SD38,
SD40,SD45,SDP28,SDP38,
3 8237562 1 1 PANEL . . Phenolic - 1 x 3 x 9 in. SDP40, SDP45, F45 , FP45
4 8237561 1 - INSULATION . . Fibre - 1/16 x 3 x 9 in.
5 8221444 1 - SHUNT . . Ammeter - 1000 Amp. - 50 MV.
6 8050485 4 4 BOLT .. Terminal - 1/2-13 x 4-1/2 hex. head
7 120396 8 4 WASHER . . Plain - 1/2
8 120384 4 4 WASHER . . Lock - 1/2
9 180447 4 4 WASHER . . Lock - 1/2 int. tooth
10 120378 8 8 NUT . . Machine - 1/2-13 hex.
11 8032761 4 - NUT .. Lock - 1/2-13 hex.
AMMETERS . . Traction Motor Load Indicating - White pointer, all numbers and scale
markings white on black background - Continued on Page 2.
Ref. No. 12 Part No. 8214188 Ref. No. 13 Part No. 8343174
Ammeter dial - 0 to 1500 Amps. - Plain Ammeter dial - 0 to 1000 Amps. - Plain
Red zone 1000 to 1500 Amps.
PLATE A3249-2
P. L. No. A3249
TRACTION MOTOR AMMETER SHUNT PANEL ASSEMBLY
Traction Motor Load Indicating Ammeters
GREEN GREEN
ZONE ZONE
RED
Ref. No. 14 Part No. 8355024 Ref. No. 15 Part No. 8364327
Ammeter dial -V - 700 Amps. Ammeter dial -^7 ~ ?00 Amps.
Continuous - 1000 - 1 hr. 1025 Amps. Continuous 1050 Amps. - 1 hr. to 75 Amps.
1/2 hr. 1050 Amps. - 1/4 hr. 1125 Amps. 1/2 hr. 1100 Amps. - 1/4 hr. 1150 Amps.
RED
RED
GREEN ZONE
ZONE
RED
ZONE
Ref. No. 16 Part No. 8397772 Ref. No. 17 (Sun) Part No. 8404276
Ammeter dial -A - 700 Amps. Ammeter dial - 0 to 1100 Amps. - Plain
Continuous 1050 Amps. - 1 hr. 1075 Amps. Red zone 1100 to 1500 Amps.
1/2 hr. 1100 Amps. - 1/4 hr. 1150 Amps.
RED
ZONE
Ref. No. 18 Part No. 8387562 Ref. No. 19 (Weston) Part No. 8400750
Ammeter dial - 0 to 1500 Amps. - Plain /Ref. No. 20 (Weston) Part No. 8402426
Ammeter dial - 0 to 1100 Amps.
Ref. No. 21-8386966 NUT.. Well-Ammeter Red zone 1100 to 1500 Amps.
mounting - (3) Included in Ref. 18 and 19 / Ref. No. 20 ammeter w/shatterproof glass
*Ref. No. 22 - 8392441 ADHESIVE.. Well nut
mounting - Sold per 5 oz. tube________
PLATE A3249-3
44
Ref. No. 1
PLATE A3286-1
Ref. Part No.
No. Number Req. Description
1 8397747 1 PANEL ASSEMBLY .. Wheel slip control - IDAC - Utex No. 8399875
* 2 8398035 1 COVER.. Panel
* 3 8397901 1 PLATE .. Name - "IDAC"
* 4 8397926 1 PLATE .. Name - Instruction
* 5 132688 4 SCREW .. Instruction plate mounting - 6-32 x 1/4 round head
* 6 8348188 4 RIVET .. IDAC plate mounting - 1/8 dia. x 3/16 Ig. - 3 prongs - Round head
* 7 8185446 6 RIVET .. Cover mounting - 3/16 dia. x 11/32 Ig. round head - Split
8 8398417 1 BASE ASSEMBLY .. Equipment mounting
9 8397777 1 BASE .. Equipment mounting
10 8398416 1 SUPPORT ASSEMBLY .. Bridge - See Page 3
11 8398437 1 INDUCTOR ASSEMBLY.. Choke
12 8411579 1 CHOKE .. CH1 - 4.5 H. - 80 Ohms D.C. - 200 MA. D.C.
13 8442298 2 BRIDGE .. Rectifier - CR1A,CR1B - Silicon
14 8397976 1 RECTIFIER .. Suppression - CR7 - 10 plates - 260 Volts R.M.S.
15 8397886 1 BRACKET .. Bridge mounting
16 8397888 1 BRACKET .. Rectifier mounting
17 8397887 1 BRACKET .. Rectifier mounting
*18 132128 2 SCREW .. Bridge mounting - 10-32 x 7/8 fil. head - Slotted
*19 132788 2 SCREW .. Bridge bracket mounting - 8-32 x 1-3/4 round head
20 121801 2 WASHER .. Lock - No. 10 - Rectifier
21 120614 2 NUT .. Rectifier - 10-32 hex.
*22 8035122 2 NUT .. Lock - 10-32 hex. - Bridge
P.L. No.C3286
PANEL ASSEMBLY
10
TOP VIEW BOTTOM VIEW
Ref. No. 1
PLATE A3286-2
Ref. Part No.
No. Number Req. Description
1 8398416 1 SUPPORT ASSEMBLY .. Bridge
2 8398002 1 SUPPORT .. Bridge - Equipment mounting
3 8397884 1 BOARD ASSEMBLY .. Control circuit
4 8398235 1 BOARD ASSEMBLY .. Auxiliary control circuit See Page 4
5 8398410 1 CAPACITOR.. CA4-200 MFD. - 100 V.D.C.
6 8398411 1 CAPACITOR .. CA3 - 700 MFD. - 100 V.D.C.
7 8398423 1 BRACKET .. Capacitor mounting - Appl. to Ref. No. 5
8 8398412 1 BRACKET .. Capacitor mounting - Appl. to Ref. No. 6
9 8398413 2 CAP.. End - Capacitor
10 8357320 1 CLAMP.. Self clinching
11 8398535 1 BRACKET.. Handle
12 8411773 1 RECTIFIER .. CR6,CR8 -. 150 Amps.
13 8327263 1 RELAY .. Micropositioner - R - See Parts List 5496
14 8398168 1 RELAY .. General purpose - T - 3 N.O. - 5000 Ohms coil - 74 V.D.C.
15 8398169 2 RELAY .. General purpose - G.GFS - 2 N.O. - 5000 Ohms coil - 74 V D C
16 8398256 1 ZENER .. Diode-23 - 50 Volts - 830 MAmps. D.C.
17 8398192 1 SINK .. Heat - Zener mounting
18 8398191 3 INSULATOR.. Sink to bridge
*19 8411733 1 CABLE ASSEMBLY .. Support bridge
*20 8397794 A.R. CABLE .. No. 18 AWG. - TFE insulation - Sold per foot - 38 in. required
*21 8380934 8 TERMINAL.. Insulated female fasten - Red
*22 8402844 4 LUG .. Terminal - Insulated crimp type - Red - No. 10 stud hole dia.
*23 8389529 1 LUG .. Terminal - Insulated crimp type - Red - 1/4 stud hole dia.
P.L. No.C3286
PANEL ASSEMBLY
Control and Auxiliary Control Board Assemblies
-16 r'13
Ref. No. 1
PLATE B3286-4
Ref. Part No. Locomotive
No. Number Req. Description Application
A B
* 1 8484390 1 . PANEL ASY. .. Indicator light switch GP40P-2 JSD40T-2 ,SD45T-2 ,F40PH
* 1 9312284 1 - PANEL ASY. .. Indicator light switch F40PH
* 1 8483807 - 1 PANEL ASY. .. Indicator light switch GP1 5-1 ,GP38-2 ,GP39-2,GP40-2,GP40P-2 ,
SD38-2,SD40-2,SD40T-2,SD45-2,
SD45T-2,SDP40F,F40C,F40PH
* 1 8484374 - 1 PANEL ASY. .. Indicator light switch GP40P-2 ,SD40T-2 ,SD45T-2 ,SDP40F ,
F40C
1 8484375 - 1 PANEL ASY. .. Indicator light switch SD45-2,SDP40F,F40PH
* 1 9312669 - 1 PANEL ASY.. Indicator light switch F40PH
* 1 9333550 - 1 PANEL ASY. .. Indicator light switch F40PH
* 1 9333783 - 1 PANEL ASY. .. Indicator light switch F40PH
Components of Panel Assemblies listed in the same column are the same exept the lens caps, Ref. No. 7.
2 8484389 1 - PLATE .. Switch mounting - 4 switch
2 8482810 - 1 PLATE .. Switch mounting - 6 switch
3 8483597 1 1 BOARD .. Circuit
4 8482812 4 6 SWITCH .. Base - Push to test
5 8482811 4 6 LAMP .. Subminiature - 6 Volt
6 8482813 4 6 RESISTOR .. Miniature - 20 Watt - 500 Ohm
7 - - - - 4 6 CAP .. Lens - Indicator light switch - Select lens caps required from
chart on Page 6
+* 8 8484193 1 GUARD .. Panel asy. - 4 switch i A v j u u- * *j
+* 8 8484055 1 GUARD .. Panel asy.- 6 switch } Applied when cabinet mounted
+* 9 9094185 1 . GUARD .. Panel asy. - 4 switch I
+* 9 8482809 . 1 GUARD .. Panel asy. - 6 switch ' Applied when control console mounted
P.L. No.C3286
PANEL ASSEMBLY
Indicator Light Switch Lens Caps
AUXILIARY
—I SIDEWAL.L HEATER
OPEN
P_ BREAKER, _ _ __ _
PLATE A3286-6
Ref. Part No.
No. Number Req. Description
1 8496485 1 NAMEPLATE PANEL ASSEMBLY .. A.C. power - Equipped
2 8496627 1 PLATE .. Name - Equipment mounting
3 8298939 1 SWITCH .. Rotary snap - 3 position
4 8411134 1 SWITCH .. Push button - Red - 1 N.O. - 1 N.C.
5 8487875 2 SWITCH .. Base - Push to test
6 8377850 2 DISC .. Switch locating
7 8482811 2 LAMP .. Subminiature - 6 Volt
8 8496489 1 CAP .. Lens - "Bus Hot"
9 8496490 1 CAP .. Lens - "Aux. Power T.L."
10 8487876 2 GUARD .. Switch lens
11 8370374 2 RESISTOR .. 50 Watt - 600 Ohms
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part Number
No. Number Required Description
A ETC D GENERATOR ASSEMBLY .. Main - Includes alternator
HOUSING ASSEMBLY . . End - Includes Brush Holder
27 8166204 1 1 1 1 HOUSING ASSEMBLY .. End - Generator - See Page 16
HOUSIN
28 8084210 12 12 12 12 HOLDER ASSEMBLY .. Brush - See Page 18
HOLJ
29 - - - - 60 60 60 60 BRUSH .. Carbon - See Parts List 9136
8307806
8307£ .. Grade DE8 8204623 .. Grade DE2
8209085
8209C .. Grade AC38 8138914 .. Grade SA3590
30 8069556 1 1 1 1 DOWEL ,. End housing - 1/2 x 1-3/4
31 271615 14 14 14 14 BOLT . End housing - 3/4-10 x 3 hex. head
32 103326 14 14 14 14 WASHEI .. Lock - 3/4
AIR BOX ASSEMBLY
33 8130226 1 - _ - COVER ASSEMBLY .. End - Air box - See Page 19
34 8273860 - 1 - - BOX AS
BOX ASSEMBLY .. Air - See Page 21
35 8178897 - - 1 - BOX A£
BOX ASSEMBLY .. Air - See Page 21
36 8304050 - - - 1 BOX AS.
BOX ASSEMBLY .. Air - See Page 22
37 8127760 1 1 1 - COVER ASSEMBLY .. Commutator end
38 8304147 - - - 1 COVER ASSEMBLY .. Commutator end
39 8129669 3 3 3 3 LUG .. Cover
40 8120061 4 2 2 2 BRACKI .. Air box mounting - 1-7/8 x 1-1/4 x No. 7 Ga.
BRACKET
41 180120 52 56 56 40 BOLT ..
. . Air box mounting - 3/8-16 x 3/4 hex. head
42 120382 52 56 56 40 WASHEI
43 120394 52' 56 56 40 WASHEI
RING ASSEMBLY . . Alternator Collector -
44 8351020 1 1 1 1 ASSEMBLY .. Alternator collector - Replaces 8127832
RING A
45 8120116 1 1 1 1 LOOM .. Rotor lead - 5/8-3-1/2 in. long
LOOM.
46 8120117 1 1 1 1 LOOM. . Rotor lead - 5/8 - 6 in. long
47 8081935 2 2 2 2 LUG .. Terminal - Slip ring stud - 5/8
LUG..
*48 8164981 2 2 2 2 NUT .. Look - Terminal lug - 3/8-16 hex.
49 8081,898 1 1 1 1 BUSHING .. Alternator conduit
BUSHINi
50 8081969 1 1 1 1 FLANGI .. Bushing retainer
FLANGE
51 8094180 4 4 4 4 BOLT .... Flange mounting - 3/4-16 x 2-1/4 hex. hd. - Drilled
52 8116738 As Req. WIRE ..
.. Lock - No. 15 Ga. - 500 ft.
HOLDER ASSEMBLY . . Brush - Alternator
53 8271182 4 4 4 4 HOLDER ASSEMBLY .. Alternator brush
HOLDEI
54 8283687 4 4 4 4 CLIP ASSEMBLY.. Spring
55 8290056 - - - 2 SPACER
ACER .. Brush holder
56 8271183 4 4 4 4 BRUSH ..
. Carbon - Grade "AY" - Formerly 8271883
BEARING . . Roller - Armature
57 8081202 1 1 1 1 BEARIN
BEARING .. Roller - Armature
58 8271181 1 1 1 - COVER ASSEMBLY .. Bearing
59 8284845 - - - 1 COVER ASSEMBLY.. Bearing
60 8284844 4 4 4 2 STUD ASSEMBLY .. Alternator brush holder
61 8284842 4 4 4 2 Tl
TUBE .. Stud insulator
*62 453674 4 4 4 2 PINSf ... Roll
*63 8271180 1 1 1 1 TAG .. Identification - "Do Not Grease"
*64 145368 2 2 2 2 SCRE .. No. 2 Drive
SCREW
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part Number
No. Number Required Description
_ _ _ _ A B C D GENERATOR ASSEMBLY . . Main - Includes alternator
65 8081502 1 1 1 1 CAP ASSEMBLY . . Bearing
66 8081581 8 8 8 8 NUT . . Spline - 1/2-20
67 8127134 2 2 2 2 GASKET . . Bearing cap and cover
68 8133913 8 8 8 8 BOLT . . Cap and cover - 1/2-20 x 6-7/8 hex. head
69 120396 7 7 7 7 WASHER . . Plain - 1/2
70 8081735 1 1 1 1 THROWER . . Oil - Outer
*71 8081729 1 1 1 1 THROWER . . Oil - Inner
BOARD ASSEMBLY . . Terminal
72 8055707 1 1 1 1 BOARD ASSEMBLY . . Terminal - See Parts List 6703
73 8129667 1 1 1 1 INSULATION . . Terminal board
74 8129668 1 1 1 1 BRACKET . . Terminal board
75 132340 2 2 2 2 SCREW . . Terminal board - 5/16-18 x 1-1/4 Fil. head
76 120376 2 2 2 2 NUT . . 5/16-18 hex.
77 120214 2 2 2 2 WASHER . . Lock - 5/16
78 120393 2 2 2 2 WASHER . . Plain - 5/16
*79 180120 1 1 1 1 BOLT . . Bracket mounting - 3/8-16 x 3/4 hex. head
*80 120382 1 1 1 1 WASHER . . Lock - 3/8
*81 8098061 1 1 1 _ CABLE ASSEMBLY . . Alternator brush holder - Long
*82 8123281 2 2 2 _ LUG . . Terminal - No. 10
*83 8123282 2 2 2 - LUG . . Terminal - 1/4
84 8098062 1 1 1 2 CABLE ASSEMBLY . . Alternator brush holder - Short
*85 8123281 2 2 2 4 LUG . . Terminal - No. 10
*86 8123282 2 2 2 4 LUG . . Terminal - 1/4
87 8092309 2 2 2 1 BRACKET . . Brush holder cable assembly
88 120521 2 2 2 1 CLIP . . Cable assembly
89 8098106 2 2 2 1 INSULATION . . Clip
90 180016 2 2 2 1 BOLT . . Clip to bracket -1/4-20 x 1/2 hex. head
91 120375 2 2 2 1 NUT . . Lock - 1/4-20 hex.
92 120380 2 2 2 1 WASHER . . Lock - 1/4
CONDUIT, BOX ASSEMBLY . . Battery and Shunt Field Connection
93 8156194 1 1 - 1 CONDUIT . . Battery and shunt field connector
*94 8122048 _ - A. R. - CONDUIT .. Flexible - 1-1/4 - 25 ft. long
*95 8038437 - - 2 - COUPLING . . Conduit - 1-1/4 x 1-1/4
*96 8038587 2 2 2 2 NUT . . Lock - 1-1/4 conduit
*97 8038597 2 22 2 BUSHING.. 1-1/4 conduit
98 8130631 4 44 4 LUG . . Terminal - 3/8
99 8156197 1 1 - 1 BOX ASSEMBLY . . Conduit junction
*100 8178367 - - 1 - BOX ASSEMBLY . . Conduit junction
101 180120 4 4 4 4 BOLT . . Box mounting - 3/8-16 x 3/4 hex. head
102 120382 4 4 4 4 WASHER . . Lock - 3/8
103 120394 2 2 4 2 WASHER . . Plain - 3/8
104 8081714 1 1 _ 1 CLAMP . . Conduit
105 180124 2 2 - 2 BOLT . . Clamp - 3/8-16 x 1-1/4 hex. head
106 120377 2 2 - 2 NUT . . Clamp bolt - 3/8-16 hex.
107 120382 2 2 - 2 WASHER.. Lock- 3/8
GUARD ASSEMBLY . . Terminal Board
108 8230328 1 1 1 1 GUARD ASSEMBLY . . Terminal board
*109 8152310 2 2 2 2 SPACER . . 3/8 I. P. S. x 2 in. long
*110 8032730 2 2 2 2 NUT .. Lock- 3/8-24 hex.
*111 120394 4 4 4 4 WASHER . . Plain - 3/8
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part Number
No. Number Required Description
- - - - A B C D GENERATOR ASSEMBLY . . Main - Includes alternator
STRAP, BUS BAR AND CONNECTOR
112 8325549 2 2 2 2 STRAP . . Gen. bus bar and connector - Formerly 8084205
113 8325547 2 2 2 2 CLEAT . . Gen. bus bar and connector - Formerly 8084208 & 8355547
114 180128 4 4 4 4 BOLT .. Mounting - 3/8-16 x 1-3/4 hex. hd. - Formerly 180124
115 120377 4 4 4 4 NUT .. 3/8-16 hex.
116 120382 4 4 4 4 WASHER . . Lock - 3/8
117 8092351 1 1 1 1 BAR ASSEMBLY . . Bus - Gen. negative
118 180181 8 8 8 8 BOLT . . Bus bar - 1/2-13 x 2 hex. head
119 8032761 8 8 8 8 NUT .. Lock - 1/2-13 hex.
120 120396 8 8 8 8 WASHER . . Plain - 1/2
121 8092352 1 1 1 1 CONNECTOR ASSEMBLY . . Starting coil
122 8325493 1 1 1 1 STRAP . . Connector - Formerly 8084204
123 8325492 1 1 1 1 CLEAT . . Connector - Formerly 8084209
124 180128 2 2 2 2 BOLT . . 3/8-16 x 1-3/4 hex. head - Formerly 180124
125 120377 2 2 2 2 NUT .. 3/8-16 hex.
*126 442813 2 2 2 2 NUT . . Lock - 3/8-16 hex.
127 120382 2 2 2 2 WASHER . . Lock - 3/8
*128 120394 2 2 2 2 WASHER . . Plain - 3/8
129 8214067 As Req. SHIM . . Strap - . 030 thick
130 8214224 As Req. SHIM . . Strap - . 058 thick
GUARD ASSEMBLY . . Alternator Stator
131 8189015 4 4 4 4 GUARD ASSEMBLY . . Alternator stator - Perforated
132 180120 12 12 12 12 BOLT . . Guard - 3/8-16 x 3/4 hex. head
133 120382 12 12 12 12 WASHER . . Lock - 3/8
134 120394 12 12 12 12 WASHER . . Plain - 3/8
PLATE . . Name
135 8227168 2 2 2 2 PLATE . . Name
136 145369 12 12 12 12 SCREW . . Drive - No. 4
MOUNTING AND EQUIPMENT
*137 8155585 2 2 2 - GUARD ASSEMBLY . . Flywheel
*138 8289768 - - - 1 GUARD ASSEMBLY . . Flywheel - Right bank side
*139 8155582 2 2 2 - FRAME ASSEMBLY . . Guard
*140 8289575 - - - 1 FRAME ASSEMBLY . . Guard
*141 8155576 2 2 2 1 COVER ASSEMBLY . . Frame
*142 8082592 2 2 2 1 LATCH ASSEMBLY.. Cover
*143 8082406 2 2 2 1 SPRING . . Latch
*144 104094 6 6 6 3 RIVET . . Latch - 5/16 x 3/8 rd. head
*145 8084037 2 2 2 1 HOOK . . Latch
*146 8289769 - - - 1 GUARD ASSEMBLY . . Flywheel - Left bank side
*147 8289574 - - - 1 FRAME ASSEMBLY . . Guard
*148 8155576 - - - 1 COVER ASSEMBLY . . Frame
*149 8082592 - - - 1 LATCH ASSEMBLY . . Cover
*150 8082406 - - - 1 SPRING . . Latch
*151 104094 - - - 3 RIVET . . Latch - 5/16 x 3/8 rd. head
*152 8084037 - - - 1 HOOK . . Latch
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part Number
No. Number Required Description
- . __ . A B C D GENERATOR ASSEMBLY . . Main - Includes alternator
*153 180081 12 12 12 12 BOLT . . Guard mounting - 5/16-18 x 1-1/4 hex. head
*154 120214 12 12 12 12 WASHER . . Lock - 5/16
*155 8253172 6 6 6 6 CLIP . . Guard mounting
*156 272517 6 6 6 6 BOLT . . Gen. mounting - 1-1/2-6 x 3-1/2 hex.head
*157 8165817 6 6 6 6 WASHER . . Lock - 1-1/2
*158 8015597 2 4 2 2 PIN . . Dowel - Gen. mounting - 5/8-11 x 3-1/2 long
*159 114507 2 4 2 2 NUT .. 5/8-11 hex.
*160 8159288 As Req. SHIM . . Gen. mounting - . 005
*161 8159283 As Req. SHIM . . Gen. mounting - .0156
*162 8159287 As Req. SHIM . . Gen. mounting - . 020
*163 8159284 As Req. SHIM . . Gen. mounting - . 031
*164 8159285 As Req. SHIM . . Gen. mounting - . 0625
*165 8159286 As Req. SHIM . . Gen. mounting - . 125
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
19
PLATE B3314-1
C3314 FEBRUARY, 1 9 6 7
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
PLATE B3314-2
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
PLATE B3314-3
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
GENERATOR STATOR ASSEMBLY
PLATE A3314-4 and 5
Ref. Part Number
No. Number Required Description
1 8278011 A . . STATOR ASSEMBLY.. Main generator - D22B-D14, D22BT-D14
1A 8278043 - B - STATOR ASSEMBLY . . Main generator - D22C-D14
IB 8304171 - - C STATOR ASSEMBLY.. Main generator - D22DT-D14
2 8277655 1 1 - FRAME ASSEMBLY . . Stator
2A 8302402 - - 1 FRAME ASSEMBLY . . Stator
The following components are applicable to all stators unless otherwise indicated.
COIL ASSEMBLY . . Main Field - Interpole
3 8268458 6 MAIN POLE AND COIL ASSEMBLY .. Open - Position 1, 3, 5, 7,
9 and 11
4 8284000 6 POLE ASSEMBLY .. Main
5 8288708 6 WASHER .. Main pole - Inner
6 8268553 6 COIL ASSEMBLY .. Start and differential
7 8268503 6 COIL ASSEMBLY .. Battery - Open
8 8268554 6 COIL ASSEMBLY .. Shunt - Open
9 8082722 54 CONDUCTOR ASSEMBLY .. Compensating field
10 8094645 6 SUPPORT .. Compensating conductor - Upper
11 8094647 6 SUPPORT .. Compensating conductor - Lower
12 8268457 6 MAIN POLE AND COIL ASSEMBLY.. Crossed - Position 2,4, 6,
8, 10 and 12
13 8284000 6 POLE ASSEMBLY .. Main
14 8288708 6 WASHER .. Main pole - Inner
15 8268553 6 COIL ASSEMBLY .. Start and differential
16 8268555 6 COIL ASSEMBLY .. Battery - Crossed
17 8268556 6 COIL ASSEMBLY .. Shunt - Crossed
18 8082722 54 CONDUCTOR ASSEMBLY .. Compensating field
19 8094645 6 SUPPORT .. Compensating conductor - Upper
20 8094647 6 SUPPORT .. Compensating conductor - Lower
21 8268493 12 WASHER .. Main pole - Outer - No. 11 gauge
22 8082502 12 SPRING ASSEMBLY .. Main pole
* 23 271702 24 BOLT .. Mounting - 1 - 8 x 3 hex. head
* 24 121326 24 WASHER .. Lock - 1
CONNECTOR ASSEMBLY
30 8082293 10 CONNECTOR .. Differential
31 8142639 1 CONNECTOR ASSEMBLY .. Compensating to differential to
interpole coil
32 8082300 1 CONNECTOR .. Differential to interpole
33 8142647 1 CONNECTOR ASSEMBLY .. Differential to compensating
34 8142649 1 CONNECTOR ASSEMBLY .. Differential to compensating
35 8145060 2 INSULATION .. Differential and compensating connector
P. L. No. C3314
MAIN GENERATOR-ALTERNATOR
P. L. No. C3314
MAIN GENERATOR-ALTERNATOR
P. L. No. C3314
MAIN GENERATOR-ALTERNATOR
41
37
63
68 78 70
STATOR ASSEMBLY
BETWEEN INNER AND OUTER LAYERS OF CONNECTORS
FACING REAR END OF STATOR
PLATE A3314-4
P. L. No. C3314
MAIN GENERATOR-ALTERNATOR
-53 ^53
57^
34
COMPENSATING CONNECTORS
FACING REAR END OF STATOR
8-1 4-i 5- 6
I7J 13-Jl 14 15 ~h
MAIN GENERATOR-ALTERNATOR
PLATE A3314-5
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
ARMATURE AND ROTOR ASSEMBLY
PLATE A3314-6
Ref. Part No.
No. Number Req. Description
1 8331441 1 ARMATURE ASSEMBLY .. Generator - Includes rotor - D22B-D14,
D22BT-D14, D22C-D14, D22DT-D14 Gen. - Replaces 8268837
2 8331670 1 ARMATURE ASSEMBLY .. Generator - Replaces 8268836
3 8081736 1 SHAFT .. Armature - Standard
8132994 SHAFT .. . 0235 O. S. at spider fit
4 8176404 1 COMMUTATOR ASSEMBLY.. Fully seasoned
5 271659 16 BOLT .. Commutator to core - 7/8-9 x 2-3/4 hex. head
6 103327 16 WASHER .. Lock - 7/8
* 7 8069556 1 DOWEL .. Commutator to core
ROTOR ASSEMBLY . . Alternator
8 8148820 1 ROTOR ASSEMBLY .. Alternator
9 8148818 1 CONDUIT ASSEMBLY .. Rotor lead
10 8082635 1 PLATE .. Conduit support
11 8082669 1 SLEEVE .. Conduit to support plate
12 8082668 1 FLANGE .. Conduit
13 180079 3 BOLT .. Flange to support plate - 5/16-18 x 1 hex. head
14 8032758 3 NUT .. Lock - 5/16-18 hex.
15 8079429 3 BOLT .. Sleeve to flange - 5/16-18 x 7/8 hex. head
16 8081898 1 BUSHING .. Conduit
17 8087892 1 PLATE .. Conduit bushing retainer
18 8028955 10 BOLT .. Support and retainer plate - 3/8-16 x 3/4 hex. head
19 120382 10 WASHER .. Lock - 3/8
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part No.
No. Number Req. Description
- 8331441 1 ARMATURE ASSEMBLY . Generator - Includes rotor
- 8148820 1 ROTOR ASSEMBLY .. Alternator
20 8211467 8 COIL ASSEMBLY .. Alternator field - Open - End plate
stamped "O"
21 8211468 8 COIL ASSEMBLY .. Alternator field - Crossed - End plate
stamped "X"
22 223748 48 BOLT .. Coil mounting - 5/8-18 x 4-1/2 hex. head - Formerly 223745
23 8131993 15 CONNECTOR .. Crossed coil to open coil
24 8127013 8 BLOCK ASSEMBLY .. Insulating - Field coil
25 180122 16 BOLT .. Block to spider - 3/8-16 x 1 hex. head
26 120394 16 WASHER .. Plain - 3/8
27 120382 16 WASHER .. Lock - 3/8
28 180077 32 BOLT .. Coil connector to coil - 5/16-18 x 3/4 hex. head
29 120393 32 WASHER .. Plain - 5/16
30 120214 32 WASHER .. Lock - 5/16
31 8116738 A.R. WIRE .. Lock - 500 ft. - 3/64 dia.
32 271659 16 BOLT .. Rotor to armature - 7/8-9 x 2-3/4 hex. head
33 103327 16 WASHER .. Lock - 7/8
34 8116738 A. R. WIRE .. Lock - 500 ft. - 3/64 dia.
35 8133635 A.R. BAR .. Balance weight - Rotor and armature
36 8133636 A. R. WEIGHT .. Balance - Armature - Commutator end
37 8091451 2 CABLE ASSEMBLY .. Alternator brush holder
38 8122294 - CABLE .. 133/.0141 - 250 ft. long - Approx. 13 ft. required
39 8130630 4 LUG.. Terminal - 5/16
+40 8081758 1 SLEEVE .. Armature shaft
+41 8185986 1 DISC .. Coupling - Generator end - Replaces 8164682
+42 8336209 6 BOLT .. Disc mtg. - 1-1/2-12 x 4-1/16 special - Replaces 8209205
+43 8032727 6 NUT .. Lock - 1-1/2-12 hex.
+*44 8164605 1 DISC .. Coupling - Engine end - See Parts List 224
+*45 8245294 6 BOLT .. Disc to crankshaft - 1-1/2-12 x 4-9/16 square head
+*46 8334366 6 NUT .. Lock - 1-1/2-12 hex. - Formerly 8032727
+*47 271644 12 BOLT .. Disc to disc - 3/4-16 x 4-1/2 hex. head
+*48 8060089 12 NUT .. Lock- 3/4-16 hex.
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
END HOUSING ASSEMBLY
A
-9
25-
SECTION A-A
PLATE A3314-7
Ref. Part No.
No. Number Req. Description
1 8166204 1 HOUSING ASSEMBLY.. End
2 8174227 1 HOUSING ASSEMBLY.. End
3 8081906 6 BLOCK .. Brush holder - Outer - Thick
4 8081907 6 BLOCK .. Brush holder - Outer - Thin
5 8084210 12 HOLDER ASSEMBLY .. Brush - See Page 18
6 8081901 12 BLOCK .. Brush holder - Inner
7 271664 12 BOLT .. Block to housing - 7/8-9 x 4 hex. head
8 8137717 12 WASHER .. Lock - 7/8
9 8082353 1 RING ASSEMBLY .. Connector - Positive
10 8201425 1 CABLE ASSEMBLY .. Long - Formerly 8099808
11 8201418 1 LUG .. Terminal - Straight
12 8215623 1 LUG .. Terminal - 15° angle
13 8201424 5 CABLE ASSEMBLY .. Short - Formerly 8099807
14 8201418 5 LUG .. Terminal - Straight
15 8215623 5 LUG .. Terminal - 15° angle
16 8082316 1 RING ASSEMBLY .. Connector - Negative
17 8201424 6 CABLE ASSEMBLY .. Short - Formerly 8099807
18 8201418 6 LUG .. Terminal - Straight
19 8215623 6 LUG .. Terminal - 15° angle
20 8137701 24 BOLT ASSEMBLY .. Includes lockwasher - 3/8-16 x 5/8 hex. head
21 8164050 24 BLOCK .. Connector ring clamp
22 189304 12 BOLT .. Block to frame - 3/8-16 x 3-1/4 hex. head
23 442813 12 NUT .. Lock - 3/8-16 hex. - Replaces 8032759
24 120394 24 WASHER .. Plain - 3/8
25 8081910 4 CLAMP .. Connector ring
26 9420435 6 BOLT .. Lock - 1/2-13 x 2-1/2 hex. head - Formerly 180185
27 120396 6 WASHER .. Plain - 1/2
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Alternator Collector Ring
17-
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
BRUSH HOLDER ASSEMBLY
PLATE A3314-9
Ref. Part No.
No. Number Req. Description
1 8084210 1 HOLDER ASSEMBLY.. Brush
2 8097606 1 SHAFT ASSEMBLY.. Brush holder
3 8097604 1 SHAFT . . Brush holder
4 8084053 5 ANCHOR .. Brush holder spring
5 8082807 5 LEVER ASSEMBLY .. Includes shunt
6 8082996 5 SHUNT .. Flexible
7 8082880 5 SPRING.. Brush
8 8097605 5 BUSHING .. Shaft
9 8097638 1 RING.. Snap
10 8097603 1 WASHER .. Plain - 27/32 I. D. x 1-3/8 O. D. x 1/16
11 180079 1 BOLT .. Shaft to holder - 5/16-18 x 1 hex. head
12 120214 1 WASHER .. Lock - 5/16 - Formerly 103320
13 8159003 2 STUD .. Insulator - Standard
8209068 .. .002 O. S. 8222653 .. .033 O. S.
8219773 .. .008 O. S. 8222652 . . .062 O. S.
8209069 .. .031 O. S. 8222654 .. .065 O. S.
14 8042533 2 PIN .. Stud to frame - . 155 x 1-5/8 in. long
15 8084068 5 PIN .. Groove
16 120392 5 WASHER .. Brush holder terminal
17 446609 5 SCREW .. Terminal - Includes lockwasher - 1/2-20 x 5/8 hex. head
18 120391 5 WASHER .. Plain - No. 10
19 120687 8 SCREW .. Clip and shunt lever - No. 10-24 x 1/2 fil. head
20 120217 8 WASHER .. Lock - No. 10 - Formerly 106497
21 8082934 5 CLIP .. Anchor
*22 8303195 2 SLEEVE .. Insulator
*23 - _ _ _ _ BRUSH .. Carbon - See Parts List 9136
8307806 .. Grade DE8 8204623 .. Grade DE2
8209085 .. Grade AC38 8138914 .. Grade SA3590
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Commutator End Cover
GP18 Locomotives
28
PLATE A3314-10
Ref. Part No.
No. Number Req. Description
1 8130226 1 COVER ASSEMBLY .. Commutator end - D22B-D14
2 8084349 1 PANEL ASSEMBLY .. Upper
3 8082684 2 HINGE .. Right hand
4 8082686 2 HINGE .. Left hand
5 8084346 1 PANEL ASSEMBLY .. Left side - Lower
6 8082687 1 HINGE .. Left hand
7 8260374 1 PANEL ASSEMBLY .. Right side - Lower
8 8082685 1 HINGE .. Right hand
9 8124251 1 PANEL ASSEMBLY .. Bottom - Left
10 8120060 4 CLIP .. Panel retainer
*11 105617 6 NUT .. 3/8-16 square - Machine
12 8124250 1 PANEL ASSEMBLY .. Bottom - Right
*13 105617 6 NUT .. 3/8-16 square - Machine
14 8260385 1 PANEL ASSEMBLY .. Center - Lower
*15 105606 2 NUT .. 3/8-16 square - Regular
16 179837 10 BOLT .. 3/8-16 x 3/4 hex. head
17 103321 10 WASHER .. Lock - 3/8
18 103341 10 WASHER .. Plain - 3/8
19 8189994 1 GLASS .. Commutator cover - 7-3/8 in. square
20 8190291 1 WEATHERSTRIP .. Glass - 28-5/16 long
21 8190290 1 FILLER .. Weatherstrip - 28-5/16 long
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Ref. Part No.
No. Number Req. Description
- - - - 1 COVER ASSEMBLY .. Cummutator end
22 8084348 1 DOOR ASSEMBLY .. Inspection - Left hand
23 8084311 3 HINGE .. Door
24 8031902 1 HANDLE .. Door
25 8082592 2 LATCH ASSEMBLY.. Door
26 8082473 2 HANDLE . . Latch
27 8082632 2 BRACKET .. Latch handle
28 8082406 2 SPRING.. Latch
29 453673 2 PIN . . Latch handle - . 375 x 1.375 long
30 8260336 1 DOOR ASSEMBLY.. Inspection - Right hand
31 8084312 3 HINGE .. Door
32 8031902 1 HANDLE .. Door
33 8082592 2 LATCH ASSEMBLY .. Door
34 8082473 2 HANDLE .. Latch
*35 8082632 2 BRACKET .. Latch handle
*36 8082406 2 SPRING.. Latch
*37 453673 2 PIN.. Latch handle - . 375 x 1.375 long
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Air Box Assembly
GP20, SD18 Locomotives
PLATE A3314-11
Ref. Part No.
No. Number Req. Description
1 8273860 A _ BOX ASSEMBLY . . Air - D22BT-D14 Gen. - GP20 Locomotives
2 8178897 - B BOX ASSEMBLY . . Air - D22C-D14 Gen. - SD18 locomotives
3 8179324 - 1 BOX ASSEMBLY . . Air - Less door assembly
4 8147556 1 1 GLASS . . Air box inspection
5 8187625 1 1 WEATHERSTRIP . . Inspection glass - 24 in. long
6 8166637 1 1 STRIP . . Filler - 100 ft. long - Approx. 2 ft. required
7 8084037 4 4 HOOK . . Door latch
8 8145455 8 8 HOOK.. Door
9 8179334 1 1 DOOR ASSEMBLY . . Inspection - Lower right
10 8179335 1 1 DOOR ASSEMBLY . . Inspection - Lower left
11 8263992 1 - DOOR ASSEMBLY . . Inspection - Upper right
12 8264035 1 - DOOR ASSEMBLY . . Inspection - Upper left
13 8179333 - 1 DOOR ASSEMBLY . . Inspection - Upper right
14 8179332 - 1 DOOR ASSEMBLY . . Inspection - Upper left
15 8082592 4 4 LATCH ASSEMBLY . . Door - 1 req. per door Ref. Nos. 9 thru 14
16 8082473 4 4 HANDLE . . Latch
17 8082632 4 4 BRACKET . . Latch
18 8082406 4 4 SPRING.. Latch
19 453673 4 4 PIN . . Roll
20 104094 12 12 RIVET . . Latch mounting
*21 8208896 A.R. GASKET . . Inspection door - 5 ft. 10 in. long - Approx. 26 ft. req.
*22 8122390 A.R. CEMENT . . Gasket - 1 quart
P. L. No. C3314
MAIN GENERATOR - ALTERNATOR
Air Box Assembly
GP30 Locomotives
18
PLATE A3314-12
Ref. Part No.
No. Number Req. Description
1 8304050 1 BOX ASSEMBLY .. Air - D22DT-D14 generator
2 8303722 1 DUCT ASSEMBLY .. Blower
3 8326092 - STRIP .. Rubber - Sold by the foot - Approx. 3 ft required
4 8303724 2 COVER ASSEMBLY .. Air box - Outer periphery
5 8082592 2 LATCH ASSEMBLY.. Cover
* 6 8082473 1 HANDLE .. Latch
* 7 8082632 1 BRACKET .. Latch
* 8 8082406 1 SPRING.. Latch
* 9 453673 1 PIN .. Roll
10 104095 6 RIVET .. 5/16 round head
11 8303783 3 DOOR ASSEMBLY .. Air box
*12 8208896 - GASKET .. Rubber - 5 ft. 10 in. long - Approx. 22 ft. required
13 8303940 1 DOOR ASSEMBLY .. Air box
14 8147556 1 GLASS .. Sight
15 8187625 1 WEATHERSTRIP .. Sight glass
16 8166637 A.R. STRIP .. Filler - 100 ft. long
*17 8208896 - GASKET .. Rubber - 5 ft. 10 in. long - Approx. 7 ft. required
18 8145455 4 HOOK .. Cover assembly - Opposite latch end
19 8084037 2 HOOK .. Latch
20 180121 27 BOLT .. Door mounting - 3/8-16 x 7/8 hex. head
21 120382 27 WASHER .. Lock - 3/8
22 120388 27 WASHER .. Plain - 3/8
*23 8208896 - GASKET .. Rubber - 5 ft. 10 in. long - Approx. 15 ft. required
*24 8122390 A.R. CEMENT .. Gasket - 1 qt.
/ For GP38 and SD38 application, determine if original generator is shunting or full field. The shunting and full
field generators are not interchangeable.
// 8409126 replaced by 8421310.
Ref. Part Number
No. Number Required Description
A B C D E F G
1 8333088 1 GENERATOR ASY. .. Main -D32-D14
2 8340242 1 - - - - - GENERATOR ASY. .. Main - D32B-D14
3 9313936 1 GENERATOR ASY. .. Main -D32B2-D14
4 8348735 1 GENERATOR ASY. .. Main - D32C-D14 - Replaces 8280943
5 8356521 1 GENERATOR ASY. .. Main -D32DT-D14 - Replaces 8303213
6 8409126 1 GENERATOR ASY. .. Main - D32D-D14 - Replaced by 8421310
7 8421310 1 GENERATOR ASY. .. Main - D32E-D14 - Replaces 8409126
8 8421465 1 GENERATOR ASY. .. Main - D32E1-D14
o S4d88Q 1 i nFMPRATnR AQV Moir, m?P"?_ni4
P.L. No.F3316
MAIN GENERATOR - ALTERNATOR
P.L. No.F3316
MAIN GENERATOR - ALTERNATOR
13
70
36
97
PLATE D3316-2
P.L.No.F3316
MAIN GENERATOR - ALTERNATOR
Generator Stator Assembly
PLATES C3316-3, B3316-4
Ref. Part
No. Number Number Required Description
1 8332386 A m _ . _ . STATOR ASY. .. Generator - D32-D14.D32DT-D14
2 8340241 . B . - . - STATOR ASY. .. Generator - D32B-D14,D32B2-D14
3 8348539 . . C . . . STATOR ASY. .. Generator - D32C-D14
* 4 8409244 . . . D . . STATOR ASY. .. Generator - D32D-D14 -Repl.by 8421309
* 5 8421309 . . - - E - STATOR ASY. ..Generator -D32E-D14- Replaces 8409244
* 6 8421466 . . . - . F STATOR ASY. .. Generator - D32E1-D14 J332E3-D14
7 8332081 1 . . 1 1 . FRAME ASSEMBLY .. Stator
8 8339977 . 1 . . . 1 FRAME ASSEMBLY .. Stator
9 8277655 - - 1 - - - FRAME ASSEMBLY .. Stator
P.L.No.F3316
MAIN GENERATOR - ALTERNATOR
Ref. Part No.
No. Number Req. Description
A-F STATOR ASSEMBLY .. Generator
The following components, Ref. Nos. 45 thru 93 are applicable to Ref. Nos. 1 thru 6, Columns A thru F
on Page 7, except as indicated in the description column.
CONNECTOR ASSEMBLY
45 8333969 10 CONNECTOR .. Differential
46 8330794 1 CONNECTOR .. Starting - No. 1 to No. 2 main coils
47 8330691 1 CONNECTOR .. Starting - No. 12 to No. 1 main coils
48 8334087 9 CONNECTOR .. Starting - Main coils nos. 3,4,5,6,7,8,9,10,1 1 ,12
49 8332273 1 CABLE ASSEMBLY .. "STN"
50 8208208 1 LUG .. Terminal - Drilled holes
51 8118060 1 LUG .. Terminal - Blank
52 8157647 11 CONNECTOR .. Battery coil -Applied to D32rD32B,D32B2,D32C,D32DT
*53 8409089 22 CABLE ASY. .. Connector - Field coil - Applied to D32D,D32E,D32E1 JD32E3
54 8330987 5 CONNECTOR .. Interpole - Poles 3-4,5-6,7-8,10-1 1,1-12
55 8330985 5 CONNECTOR .. Interpole - Poles 1-2,4-5,6-7,9-10,11-12
56 8331165 1 CONNECTOR .. "A"
57 8330537 1 CONNECTOR .. "B"
58 8330717 1 CONNECTOR .. "C"
59 8330468 1 CONNECTOR .. "D"
60 8330585 1 CONNECTOR .. "E"
61 8330749 1 CONNECTOR .. "F"
62 8331361 5 CONNECTOR .. Compensating - No. 1 - Commutator end
63 8331022 12 CONNECTOR .. Compensating - No. 2 - Commutator end
64 8331023 12 CONNECTOR .. Compensating - No. 3 - Commutator end
65 8331024 12 CONNECTOR .. Compensating - No. 4 - Commutator end
66 8331025 9 CONNECTOR .. Compensating - No. 5 - Commutator end
67 8331026 2 CONNECTOR .. Compensating - No. 6 - Commutator end
68 8331157 12 CONNECTOR .. Compensating - No. 7 - Rear end
69 8331158 12 CONNECTOR .. Compensating - No. 8 - Rear end
70 8331159 12 CONNECTOR .. Compensating - No. 9 - Rear end
71 8331160 12 CONNECTOR .. Compensating - No. 10 - Rear end
72 8331161 6 CONNECTOR .. Compensating - No. 1 1 - Rear end
73 8292301 12 STRIP .. Dampening - Interpole leads - 1 / 4 x 1 - 1 / 2 x 5
74 8084889 24 STRIP .. Brazing - Interpole connectors - 1 x 1 x .005
75 8333186 216 STRIP .. Brazing - Compensating connectors - 1-1/8 x 23/32 x .005
*76 8196706 48 STRIP .. Brazing - Differential and starting connectors - 1-5/8 x 1-5/8 x.004
*77 8158703 48 STRIP .. Brazing - Field coil connectors - 1/2 x 1/2 x .005 - D32D,
D32E,D32E1
*78 8122261 A.R. CABLE .. 133/.0177 -100 ft. - FP1 ,FN2 - D32D,D32E,D32E1 J)32E3
79 8122294 A.R. CABLE .. 133/27 - 250 ft. - SHN,SHP,BFN,BFP - D32X>32B,D32B2,D32C,
D32DT
*80 8131366 2 LUG .. Terminal - FPl ,FN2 - D32D J)32E JD32E1 .D32E3
*81 8295090 2 LUG .. Terminal - BFN,BFP - D32 J)32B JD32B2,D32CJD32DT
82 8214295 A.R. TUBING .. Vinyl - Cable leads - 100 ft. - 1/2 I.D. x .025 wall
*83 8409106 1 CABLE ASY... Ground -D32DJD32E,D32El,D32E3
84 8268695 11 CONNECTOR .. Crimp - .75 long - D32,D32BJJ32B2JD32CJD32DT
85 8268696 2 CONNECTOR .. Crimp -1.18 long - D32,D32BJD32B2,D32C,D32DT
86 8099546 1 TAG .. Identification - "SHP"
87 8099547 1 TAG .. Identification - "SHN" D32,D32BJD32B2,
88 8099548 1 TAG .. Identification - "BFP" D32C.D32DT
89 8099549 1 TAG .. Identification - "BFN"
90 8409109 1 TAG .. Identification - "FPl" D32D,D32E,
91 8409110 1 TAG .. Identification - "FN2" D32E1JD32E3
92 8409947 1 TAG .. Identification - Ground cable - D32DJ)32E D32E1JD32E3
*93 8133338 1 GROMMET .. Cable - D32C
48
547r52
40 41
57- 55
40
-73
41
52
90
52^85
Ref. Nos. 1, 2 and 3
PLATE C3316-3
P.L-No. F3316
MAIN GENERATOR - ALTERNATOR
18 10
26
27
69
41
44
,
22J1
PLATE B3316-4
PLATE B3316-5
Ref. Part No.
No. Number Req. Description
1 8349865 1 STATOR ASSEMBLY .. Alternator
2 8391219 1 STATOR ASSEMBLY .. Alternator - Less guards
3 8092528 1 STATOR ASSEMBLY .. Alternator - Less frame
4 8346027 1 FRAME ASSEMBLY .. Alternator
5 180124 16 BOLT .. Stator to frame - 3/8-16 x 1-1/4 hex. head
6 120382 16 WASHER .. Lock - 3/8
7 8171287 1 BOARD ASSEMBLY .. Terminal - 9 point - Includes bracket
8 8137337 1 BOARD ASSEMBLY .. Terminal - Includes spline nuts
* 9 8089200 9 NUT .. Spline - 3/8
*10 8137338 3 STRIP .. Terminal board
*11 8137339 1 WASHER .. Terminal board insulation
12 181639 9 BOLT .. Terminal - 3/8-24 x 1-1/4 hex. head - Formerly 181369
413 8159258 2 BOLT .. Terminal board to cover - 3/8-24 x 4 hex. head
*13 191163 2 BOLT .. Terminal board and cover - 3/8-16 x 4 hex. head
14 120394 11 WASHER .. Lock - 3/8
415 8032730 2 NUT .. Lock - Spacer bolt - 3/8-24 hex.
415 124829 2 NUT .. Jam - Spacer bolt - 3/8-16 hex.
*16A 8152310 2 SPACER .. Terminal board cover - 2 in. long
16 180120 3 BOLT .. Terminal board bracket to frame - 3/8-16 x 3/4 hex. head
17 120382 3 WASHER .. Lock - 3/8
18 8089245 7 SEGMENT .. Guard
•19 8089622 1 SEGMENT .. Guard
20 180120 16 BOLT .. Segment mounting - 3/8-16 x 3/4 hex. head
21 120382 16 WASHER .. Lock - 3/8
22 180075 4 BOLT .. Segment to segment -5/16-18x5/8 hex. head
23 180078 12 BOLT .. Segment to segment - 5/16-18 x 7/8 hex. head
24 120214 16 WASHER ..Lock-5/16
10
Ref. No. 1
PLATE C3316-6
P.L.No.F3316
MAIN GENERATOR - ALTERNATOR
Ref. Part No.
No. Number Req. Description
8331441 1 ARMATURE ASSEMBLY .. Generator
8148820 1 ROTOR ASSEMBLY .. Alternator
24 8131993 15 CONNECTOR .. Crossed coil to open coil
25 8127013 8 BLOCK ASSEMBLY .. Insulating - Field coil
26 180122 16 BOLT .. Block to spider - 3/8-16 x 1 hex. head
27 120394 16 WASHER .. Plain - 3/8
28 120382 16 WASHER .. Lock - 3/8
29 180077 32 BOLT .. Coil connector to coil - 5/16-18 x 3/4 hex. head
30 120393 32 WASHER .. Plain - 5/16
31 120214 32 WASHER .. Lock - 5/16
P.L. No.F3316
MAIN GENERATOR - ALTERNATOR
End Housing Assembly
26
PLATE A3316-7
Ref. Part No.
No. Number Req. Description
1 8331425 A _ HOUSING ASY. .. End - D32-D14,D32B-D14,D32B2-D14)D32D-D13>
D32E-D14,D32E1-D14JD32E3-D14
2 8348538 - B HOUSING ASY. .. End - D32C-D14.D32DT-D14
3 8174227 1 1 HOUSING ASSEMBLY .. End
4 8081906 6 6 BLOCK .. Brush holder - Outer - Thick
5 8496443 6 6 BLOCK .. Brush holder - Outer - Thin - Replaces 8081907
* 6 8331071 12 12 HOLDER ASSEMBLY .. Brush - See Page 16
7 8081901 12 12 BLOCK .. Brush holder - Inner
8 271664 12 12 BOLT .. Block to housing - 7/8-9 x 4 hex. head
9 8137717 12 12 WASHER .. Lock - 7/8
10 8331170 1 _
RING ASSEMBLY .. Connector - Positive
11 8082353 - 1 RING ASSEMBLY .. Connector - Positive - Replaces 8348537
12 8201425 1 1 CABLE ASSEMBLY .. Long
13 8201418 1 1 LUG .. Terminal - Straight
14 8215623 1 1 LUG .. Terminal - 15° angle
15 8201424 5 5 CABLE ASSEMBLY .. Short
16 8201418 5 5 LUG .. Terminal - Straight
17 8215623 5 5 LUG .. Terminal - 15° angle
18 8331171 1 . CONNECTOR .. Positive
19 8082332 . 1 CONNECTOR .. Positive
20 8331488 1 1 RING ASSEMBLY .. Connector - Negative
21 8201424 6 6 CABLE ASSEMBLY .. Short
22 8201418 6 6 LUG .. Terminal - Straight
23 8215623 6 6 LUG .. Terminal - 15° angle
*24 8330465 1 1 BAR .. Bus
25 8137701 24 24 BOLT ASY. .. Lug mounting - Includes lockwasher - 3/8-16 x 5/8
hex. head
26 8164050 24 24 BLOCK .. Connector ring clamp
27 189304 12 12 BOLT .. Block to frame - 3/8-16 x 3-1/4 hex. head
28 9416513 12 12 NUT .. Lock - 3/8-16 hex. - Replaces 442813
29 120394 24 24 WASHER .. Plain - 3/8
30 8081910 2 2 CLAMP .. Connector ring
31 9420435 3 3 BOLT .. Lock - 1/2-13 x 2-1/2 hex. head
32 120396 3 3 WASHER .. Plain - 1/2
F3316 14 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. No.F3316
MAIN GENERATOR - ALTERNATOR
Alternator Collector Ring
17
PLATE C3316-8
Ref. Part No.
No. Number Req. Description
1 8351020 A . RING ASY. .. Alternator collector - 032-014,0328-014,03282-014,
D32C-D14D32DT-D14D32D-D14,D32E-D14,D32E1-D14-
Replaces 8 127832
2 8127832 - B RING ASY. .. Alternator collector - D32-D14,D32B-D14,D32C-D14,
D32DT-D14 - Replaced by 8351020
3 8351018 2 _ RING ASSEMBLY .. Alternator collector
4 8081866 - 2 RING .. Alternator collector
5 8351015 3 - INSULATOR .. Stud - 13/32 ID. x 1-1 1/16 in. long
6 8081890 - 1 INSULATOR .. Stud - 13/32 ID. x 1-15/16 in. long
7 8081891 - 2 INSULATOR .. Stud - 13/32 ID. x 1-7/16 in. long
8 8081889 - 1 INSULATOR .. Stud - 13/32 ID. x 3-1/16 in. long
* 9 8081962 - 1 INSULATOR .. Stud - 13/32 ID. x 2-5/8 in. long
10 8081893 - 6 SPACER .. Collector ring - 45/64 ID. x 1 O.D. x 1/2 long
11 8081882 . 1 STUD .. Collector ring - Long - 3/8-16 x 5-3/8 special
12 8081881 - 1 STUD .. Collector ring - Short - 3/8-16 x 4-1/2 special
13 8351016 1 - STUD .. Collector ring - Long - 3/8-16 x 5-1/4 special
14 8351017 1 - STUD .. Collector ring - Short - 3/8-16 x 4-3/4 special
*15 454497 - 1 BOLT .. Collector ring - 3/8-16 x 4-3/4 hex. head
*16 189295 1 - BOLT .. Collector ring - 3/8-16 x 4-1/2 hex. head
17 140634 2 4 NUT.. 3/8-1 6 hex.
18 8164981 2 - NUT.. Lock -3/8-1 6 hex.
19 120394 5 5 WASHER .. Plain - 3/8
20 120382 2 3 WASHER .. Lock - 3/8
P.L.No.F3316
MAIN GENERATOR - ALTERNATOR
Brush Holder Assembly
REF No.9
PLATE B3316-9
Ref. Part No.
No. Number Req. Description
1 8331071 1 HOLDER ASSEMBLY .. Brush - Constant pressure
2 8330661 1 FRAME .. Brush holder
3 8159003 2 STUD ASSEMBLY .. Brush holder - Standard
8209068 .. .002 O.S. 8222653 .. .033 O.S.
8219773 .. .008 O.S. 8222652 .. .062 O.S.
8209069 .. .031 O.S. 8222654 .. .065 O.S.
4 274324 PIN .. Spring - Stud "to frame - 5/32 x 1-3/8 in. Ig. - Formerly 8042533
5 8303195 SLEEVE .. Insulator - Rubber
6 446609 SCREW ASY. .. Includes lockwasher - 1/4-20 x 5/8 hex. head
7 120392 WASHER .. Plain - 1/4
BRUSH .. Carbon - See P.L. 9136
8330890 HOUSING ASSEMBLY .. Brush - Includes spring
32
PLATE B3316-10
Ref. Part Number
No. Number Required Description
1 8331616 A . , BOX ASY. .. Air - D32-D14,D32D-D14>D32E-D14
2 8340335 . B . BOX ASY. .. Air - D32B-D14J)32E1-D14
3 8356522 . . C BOX ASY. .. Air - D32DT-D14
4 8331284 1 . . DUCT .. Blower air
5 8303722 _ . 1 DUCT .. Blower air
6 8326092 . . A.R. STRIP .. Rubber - Sold per foot (Approximately 3 ft. required)
7 8303724 1 1 2 COVER ASSEMBLY .. Air box
8 8082592 1 1 2 LATCH ASSEMBLY .. Cover
9 8082473 1 1 2 HANDLE .. Latch
*10 8082632 1 1 2 BRACKET .. Latch
11 8082406 1 1 2 SPRING .. Latch
*12 453673 1 1 2 PIN .. Roll
13 104095 3 3 6 RIVET .. Latch to cover - 5/16 rd. head
14 8208896 A.R. GASKET .. Cover - 70 in. long (Approximately 8 ft. required)
15 8303783 1 - 1 DOOR ASSEMBLY .. Air box - Upper - Plain
16 8340332 - 1 - DOOR ASSEMBLY .. Air box - Upper - Plain
17 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 8 ft. required)
18 8331805 1 - - DOOR ASSEMBLY .. Aii box - Upper - Includes sight glass
19 8340013 - 1 - DOOR ASSEMBLY .. Air box - Upper - Includes sight glass
20 8303940 - - 1 DOOR ASSEMBLY .. Air box - Upper - Includes sight glass
21 8147556 1 1 1 GLASS .. Sight
22 8187625 1 1 1 WEATHERSTRIP .. Sight glass
23 8166637 A.R. STRIP .. Filler - 100 ft. long
24 8208896 A.R/ GASKET .. Door - 70 in. long (Approximately 8 ft. required)
25 8331979 1 1 1 1 DOOR ASSEMBLY .. Air box - Lower - Right side
26 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 8 ft. required)
27 8331980 1 1 1 1 DOOR ASSEMBLY .. Air box - Lower - Left side
28 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 8 ft. required)
29 180121 30 31 29 BOLT .. Door mounting - 3/8-16 x 7/8 hex. head
30 120382 30 31 29 WASHER .. Lock - 3/8
31 120388 30 31 29 WASHER .. Plain - 3/8
32 8145455 2 2 4 HOOK .. Cover anchor
33 8084037 1 1 2 HOOK .. Cover latch
*34 8331339 A.R. CEMENT .. 1 gallon - Limited shelf life
P.L. NO.F3316
MAIN GENERATOR - ALTERNATOR
Air Box Assembly
Ref. No. 1
PLATE B3316-11
Ref. Part No.
No. Number Req. Description
1 8348688 1 BOX ASSEMBLY .. Air - D32C-D14
2 8147556 1 GLASS .. Sight
3 8187625 1 WEATHERSTRIP .. Sight glass
4 8187624 1 FILLER .. Strip
5 8084037 4 HOOK .. Door latch
6 8145455 8 HOOK .. Door anchor
7 8179334 1 DOOR ASSEMBLY .. Inspection - Lower right
8 8179335 1 DOOR ASSEMBLY .. Inspection - Lower left
9 8179333 1 DOOR ASSEMBLY .. Inspection - Upper right
10 8179332 1 DOOR ASSEMBLY .. Inspection - Upper left
11 8082592 4 LATCH ASSEMBLY .. Door - 1 required per door Ref. Nos. 7 thru 10
12 8082473 4 HANDLE .. Latch
*13 8082632 4 BRACKET .. Latch
*14 8082406 4 SPRING .. Latch
*15 453673 4 PIN .. Roll
*16 104094 12 RIVET .. Latch mounting
*17 8208896 A.R. GASKET .. Door - 70 in. long (Approximately 26 ft. required)
*18 8122390 A.R. CEMENT .. Gasket - 1 quart
P.L.No. F3316
MAIN GENERATOR - ALTERNATOR
Air Box Assembly
PLATE A3316-12
P.L.No. H3317
AR10 ALTERNATOR
£41 8413188 . 4 4 HOLDER ASSEMBLY .. Brush - D14 - Single type - Mounted above
and below collector ring
*42 8434286 - 4 4 SPRING .. Brush
43 4 4 4 BRUSH .. Carbon - Grade A4
8346293 .. Brush - 1-1/2 x .739 x .364 - Used with 8346274
brush holder only
8413190 .. Brush - 2-3/16 x 3/4 x 3/8 - Used with 8413188
brush holder only
/£44 8345961 1 1 _ BRACKET ASSEMBLY .. Brush holder - Tandem type brush holder -
Mounted above collector ring
*45 8345957 1 1 - TUBE .. Brush holder stud insulator
£46 8416719 . 2 2 BRACKET ASSEMBLY .. Brush holder - Single type brush holder -
Mounted above and below collector ring
*47 8405880 - 2 2 TUBE .. Brush holder stud insulator
+ 48 9326091 f A.R. CABLE .. Jumper - Brush holder to brush holder - Jl and J2 - 8 AWG. -
LF - 500 ft. (66 in. roq.) - Replaces 8433436
4- 49 9326093 - A.R. CABLE .. Jumper - Brush holder to brush holder - J3 and J4 - 3 AWG. -
LF - 100 ft.' (61 in. req.) - Replaces 8433438
50 8274588 - 3 3 CLAMP. .Cable
51 8427889 . 1 1 SPACER .. Cable clamp
52 180116 . 2 2 BOLT .. Cable clamp - 3/8-16 x 1/2 hex. head
53 180128 - 1 1 BOLT .. Cable clamp - 3/8-16 x 1-3/4 hex. head
54 120382 - 3 3 WASHER .. Lock - 3/8
55 8345866 1 1 1 RING ASSEMBLY .. Collector - See Page 21
56 8345873 1 1 1 PLATE .. Collector ring retainer
57 9427680 4 4 4 BOLT .. Lock - Retainer plate - 5/8-1 1 x 1-3/4 hex. head
*58 8441790 - 1 1 GROMMET .. Cable - Rotor coil cable to collector ring
59 . 1 1 1 BOX ASSEMBLY .. Air - See Page 20
*60 180173 18 18 18 BOLT .. Air box mounting - 1/2-13 x 1 hex. head
•61 120384 18 18 18 WASHER .. Lock - 1/2
62 . . . . - - - FILTER ASSEMBLY .. Circuit - See Page 12
Ref. Nos. 63 thru 69 are not applicable to AR10A-D14^R10A1-D14AR10A3-D14 and AR10A3M-D14.
*63 8374003 3 3 3 TRANSFORMER .. Current
*64 180077 6 6 6 BOLT .. Transformer mounting - 5/16-18 x 3/4 hex. head
*65 138538 6 6 6 WASHER .. Lock - 5/16 - Internal teeth
*66 120393 6 6 6 WASHER ..Plain -5/16
*67 8468612 As Required CABLE .. 12 AWG. - LF insul. - 500 ft. (Approx. 40 ft. required)
*68 8292368 7 7 7 LUG .. Terminal - No. 10 stua
*69 8292367 3 3 3 LUG .. Terminal - 1/4 stud
70 8361869 2 2 2 INSULATOR .. Heat sink
71 8254773 4 4 4 BOLT .. Insulator mounting - 3/8-16 x 2 hex. head
72 180124 4 4 4 BOLT .. Insulator mounting - 3/8-16 x 1-1/4 hex. head
73 120394 8 8 8 WASHER .. Plain - 3/8
74 8164981 4 4 4 NUT .. Lock - 3/8-16 thin.hex..
75 8035146 4 4 4 NUT .. Lock - 3/8-16 heavy hex.
P.L.No. H3317
AR10 ALTERNATOR
62
VIEW B-B
PLATE F3317-1
P.L.No.H3317
AR10 ALTERNATOR
AR10A4-D14AR10A6-D14AR10A7-D14AR10A7-D18AR10A7B-D14AR10A8-D14AR10A9-D14
AR10A9-D18AR10B3-D14AR10B4-D14AR10E1-D14AR10E1-D18AR10E1B-D14AR10E2-D14AR10E2-D18
PLATE F3317-2
Ref. Part No.
No. Number Req. Description
PX.No. H3317
AR10 ALTERNATOR
P.L-No. H3317
AR10 ALTERNATOR
Ref. Part No.
No. Number Req. Description
. ... . 1 ALTERNATOR ASY... AR10
*103 8401672 1 COVER .. Side - Left
104 8401673 1 COVER .. Side - Right
105 180120 12 BOLT .. Cover mounting - 3/8-16 x 3/4 hex. head
106 120382 12 WASHER .. Lock - 3/8
*107 8429167 1 COVER ASY... Terminal board
*108 8331090 1 PLATE .. Name - "DANGER 215 VOLTS"
*109 145368 4 SCREW .. Name plate - No. 2 x 3/16 drive
*110 120394 2 WASHER ..Plain-3/8
*111 8035146 2 NUT.. Lock-3/8-16 hex.
*112 8164981 2 NUT .. Lock - 3/8-16 hex. - Fiber insert - Appl. to AR10A7,A9,E1 ,E1B,E2-D18
113 8390572 1 CLOSURE ASY... D14 alternator
114 8390570 1 SEGMENT .. Closure - Bottom
115 8390571 2 SEGMENT .. Closure - Top left and right
116 180120 6 BOLT .. Segment to segment - 3/8-16 x 3/4 hex. head
117 120382 6 WASHER .. Lock - 3/8
118 120394 6 WASHER.. Plain - 3/8
119 180120 16 BOLT .. Closure to stator - 3/8-16 x 3/4 hex. head
120 120382 16 WASHER .. Lock - 3/8
121 120394 16 WASHER .. Plain - 3/8
122 8433714 1 COVER.. Slip ring I Replaces
123 8497822 1 SEAL .. Cover - 55 inches - Formerly 8220864 I 8433713
*124 8428176 2 FILLER.. Cover base
125 180120 4 BOLT .. Cover mounting - 3/8-16 x 3/4 hex. head
126 120382 4 WASHER ..Lock-3/8
127 120394 4 WASHER .. Plain - 3/8
128 8408426 1 SUPPORT ..Cable
129 8227168 2 PLATE .. Name - Model and serial number
130 145369 12 SCREW .. Name plate - No. 4 drive
131 9098368 8 CAP ..Plug
The following components, Ref. Nos. 132 thru 158 are applicable to AR10A 7B-D14fAR10A9-D14rAR10A9-D18
and AR10E1B-D18 only.
*132 9336897 AR CABLE .. A1,2,B1,2,C1,2 - 775/24 LF insul. -100 ft. - AR10A7B-D14.AR10A9-D18,
AR10E1B-D18
*132 8433441 AR CABLE .. Al,2,B1,2,C1,2 - 550/24 EPR. insul. -100 ft. - AR10A9-D14
*133 8118061 12 LUG .. Terminal - Blank - Applicable to 775/24 cable
*134 8118060 12 LUG .. Terminal - Blank - Applicable to 550/24 cable
*135 180122 12 BOLT .. Cable to insulator - 3/8-16 x 1 hex. head
*136 120382 12 WASHER .. Lock - 3/8
*137 120394 14 WASHER ..Plain-3/8
*138 126358 12 BOLT .. Cable to bus bar - 5/16-18 x 1 hex. head
*139 120393 12 WASHER ..Plain-11/32
*140 8035145 12 NUT .. Lock - 5/16-18 hex.
*141 8423444 6 INSULATOR .. Cable -1-1/2 x 2-1/2 x 2-1/2
*142 180172 12 BOLT .. Insulator mounting -1/2-13 x 7/8 hex. head
*143 120384 12 WASHER .. Lock -1/2
*144 8493631 1 CLEAT ASY... Cable - (6) 7/8 dia. holes in two rows - AR10A9-D14
*145 9332324 1 CLEAT .. Cable - (6) 15/16 dia. holes in two rows - AR10A7B-D14,AR10A9-D18,
AR10E1B-D18
*146 8462718 1 PAD .. Cleat - Top
*147 192406 2 BOLT .. Cleat mounting - 3/8-16 x 5-1/4 hex. head
*148 120382 2 WASHER .. Lock - 3/8
*149 8493695 1 CLEAT .. A.C. cable - Upper
*150 8493696 1 CLEAT .. A.C. cable - Lower } AR10A9-D14
*151 9332325 1 CLEAT .. A.C. cable - Upper
*152 9332326 1 CLEAT .. A.C. cable - Lower
*153 2
8347264 STUD .. Cleat and guard mounting AR10A7B-D14,AR10A9-D18AR10E1B-D18
*154 2
124829 NUT .. Cleat to air box - 3/8-16hex. J
*155 1
8493430 GUARD .. Cable and insulators
*156 8493203 1 CLOSURE .. Cable opening
*156 9513881 1 ENCLOSURE .. Cable opening - AR10E1B-D18
*157 180120 18 BOLT .. Guard and closure - 3/8-16 x 3/4 hex. head
*158 120382 18 WASHER ..Lock-3/8
OCTOBER, 1981 9 H3317
E L E C T R O - M O T I V E S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE G3317-2
P.L.No.H3317
AR10 ALTERNATOR
Circuit Filter
PLATE F3317-3
Ref. Part Nu mber
No. Number Recmired Description
. .. . A . . AR10A-D14AR10B-D14
. ... . B . . AR10A1-D14,AR10A2-D14,AR10A3-D14,AR10A3M-D14,
AR10A4-D14,AR10A6-D14,AR10A7-D14,AR10A8-D14,
AR10A9-D14,AR10B2-D14,AR10B3-D14,AR10B4-D14,
AR10E-D14,AR10E1-D14 - with fab. rectifier bank
.... . . C . AR10A2M-D14,AR10A6-D14 - with fab. rectifier bank
.... - - - D All ARlO's with molded rectifier banks
1 8355837 2 . _ . FILTER ASY. .. Circuit - Replaces 8359406
2 9503808 6 . . . CAPACITOR .. Filter - Replaces 8352261
3 8355813 6 . - . INSULATION .. Capacitor
4 8355836 2 - - RETAINER .. Capacitor
5 8355827 2 - - - BRACKET .. Capacitor mounting
6 8239442 4 - . BOLT .. Lock - Retainer to bracket - 5/16-18 x 5/8 hex. head
7 120386 4 - - WASHER ..Plain -5/1 6
8 8352224 2 . . . RESISTOR .. Fixed - 3 tubes @ 10 Ohm - 50 Watt
9 132259 4 . . SCREW .. Resistor mounting - 1/4-20 x 5/8 fil. head
10 120423 4 - - WASHER .. Lock - 1/4 - Internal teeth
11 120392 4 - - WASHER .. Plain - 1/4
*12 8392583 AR- - . CABLE .. 12 AWG. - LF insul. - 500 ft. (Approx. 15 ft. required)
*13 8272337 28 . - . TERMINAL .. Fasten tab
14 8355803 12 . . . BOOT .. Fasten terminal - Rubber
*15 8301545 8 - - LUG .. Terminal - 3/8 stud
16 8405701 . 6 . 6 KIT .. Capacitor
17 9332014 . 6 . 6 CAPACITOR .. Filter
18 8391245 - 6 . 6 INSULATOR .. Filter capacitor
19
20
9332016
8417587 ; - 6 -
6
CAPACITOR .. Filter
INSULATOR ..Filter capacitor
1 D , , ,., OA^A^^
' Replaced kit 8434283
21 8391246 ..
6 - 6
- 6 -
BRACKET .. Capacitor mounting
22 8417589 BRACKET .. Capacitor mounting
25 180077 .-
8 8 8 BOLT .. Bracket mounting - 5/16-18 x 3/4hexJiead
24 8239442 4 4 4 BOLT .. Lock - Bracket mounting - 5/16-18 x 5/8 hex. head
25 120393 .12 12 12 WASHER ..Plain -5/16
26 8035145 -
8 8 8 NUT .. Lock - 5/16-18 hex.
27 8380922 .666 RESISTOR .. Filter - 5 Ohm - 50 Watt
28 180077 .- 8 8 8 BOLT .. Resistor mounting - 5/16-18 x 3/4 hex. head
29
30
8239442
120393 - 124 124 124 BOLT .. Lock - Resistor mtg. - 5/16-18 x 5/8 hex. head
WASHER ..Plain -5/16
31 8035145 - 888 NUT ..Lock -5/16-18 hex.
*32 8468612 .. As Req. CABLE .. 12 AWG. - LF insul. - 500 ft. (Approx. 27 ft. required)
33 8272337
t 34 8355803 .. 1212- 1212- 1212 TERMINAL .. Faston tab
BOOT .. Faston terminal - Single
{> 34 9520160
35 8292368 .. 12 12 126 BOOT .. Faston terminal - Double
LUG .. Terminal -No. 10 stud
*36 8301545 LUG .. Terminal - 3/8 stud
37
38
8360925
8360926-
.. 12173 12173 1210 CLAMP .. Cable - Insulated - 1/4 1.D. - 1 1/32 mtg. hole
CLAMP .. Cable - Insulated - 3/8 I.D.
39 189136 .. 20 20 2.- SCREW .. Cable clamp - 1/4-28 x 5/8 fil. head
40
*41
120392
9087833 . 20- 20- 4 WASHER ..Plain -1/4
CLAMP .. Cable - Insulated - 1/4 IX). - 13/32 mtg. hole - Top and bottom of
rectifier banks
*42 8239442 . - - 12 BOLT .. Lock - Cable clamp - 5/16-18 x 5/8 hex. head
*43 120393 - - - 12 WASHER ..Plain -5/16
P.L.No.H3317
AR10 ALTERNATOR
PLATE F3317-3
P.L.No.H3317
AR10 ALTERNATOR
AR10 Stator Assembly
PLATE G33174
Ref. Part No.
No. Number Req. Description
37
39
TYPICAL SECTION
THRU SLOT
PLATE G3317^
SECTION A-A \o
PLATE E3317 5
Ref. Part No. '
No. Number Req. Description
A B
1 8346621 1 STATOR ASY. ..D14-AR10A-D14,AR10A1-D14,AR10A2-D14,AR10A3-D14)AR10
A3M-D14,AR10A4-D14,AR10A7-D14,AR10A7B-D14AR10A8-D14,AR10B-D14)
AR10B2-D14,AR10B3-D14,AR10B4-D14,AR10E-D14,AR10E1-D14,AR10E2-D14
2 8422304 - 1 STATOR ASSEMBLY .. D14 - AR10A2M-D14,AR10A6-D14,AR10A9-D14
3 8092528 1 1 STATOR ASSEMBLY .. Alternator - Less frame
4 8346026 1 . FRAME .. Alternator
5 8421842 . 1 FRAME .. Alternator
6 180124 16 16 BOLT .. Stator to frame - 3/8-16 x 1-1/4 hex. head
7 120382 16 16 WASHER .. Lock - 3/8
8 8171287 1 . BOARD ASSEMBLY .. Terminal - 9 point - Includes bracket
* 9 8422220 - 1 BOARD ASSEMBLY .. Terminal - 12 point - Includes bracket
10 8137337 1 - BOARD ASSEMBLY .. Terminal - Includes spline nuts
*11 8422649 . 1 BOARD ASSEMBLY .. Terminal - Includes bolts
12 8089200 9 - NUT .. Spline - 3/8-24
*13 180128 - 12 BOLT .. Terminal - 3/8-16 x 1-3/4 hex.
14 8137338 3 . STRIP .. Terminal board bus bar
•15 8422650 . 3 BAR .. Bus - Terminal board
16 81 3733^ 1 - WASHER .. Insulating - Board to bracket
17 181639 9 - BOLT .. Terminal - 3/8-24 x 1-1/4 hex. head
18 120394 9 12 WASHER .. Plain - 3/8
•19 8035146 - 12 NUT.. Lock -3/8- 16 hex.
£20 8159258 2 - BOLT .. Terminal board and cover - 3/8-24 x 4 hex. head
621 191163 2 2 BOLT .. Terminal board and cover - 3/8-16 x 4 hex. head
•22 8152310 2 2 SPACER .. Terminal board cover - 2 in. long
623 8032730 2 - NUT .. Lock - Spacer bolt - 3/8-24 hex. V
624 124829 2 2 NUT .. Jam - Spacer bolt - 3/8-16 hex.
25 180120 3 3 BOLT .. Terminal board bracket - 3/8-16 x 3/4 hex. head
26 120382 3 3 WASHER .. Lock - 3/8
P.L-No. H3317
AR10 ALTERNATOR
D18 Alternator Stator Assembly
AR10A7-D18rAR10A9-D18AR10El-D18^R10ElB-D18AR10E2-D18
PLATE F3317-6
Ref. Part No.
No. Number Req. Description
1 9518142 1 STATOR ASY... D18
2 9508694 1 WINDING ASY... Stator - Includes insulation and coils
3 8421842 1 FRAME.. Alternator
4 180124 16 BOLT .. Stator to frame - 3/8-16 x 1-1/4 hex. head
5 120382 16 WASHER .. Lock - 3/8
6 8422220 1 BOARD ASY... Terminal -12 point - Includes bracket
7 8422649 1 BOARD ASY... Terminal - Includes bolts
8 180128 12 BOLT .. Spline - 3/8-24
* 9 8422650 3 BAR .. Bus - Terminal board
10 120394 12 WASHER ..Plain-3/8
11 8035-146 12 NUT .. Lock - 3/8-16 hex.
12 191163 2 BOLT .. Terminal board and cover - 3/8-16 x 4 hex. head
13 8152310 2 SPACER.. Terminal board cover - 2 in. long
14 124829 2 NUT .. Jam - Spacer bolt - 3/8-16 hex.
15 180120 3 BOLT .. Terminal board bracket - 3/8-16 x 3/4 hex. head
16 120382 3 WASHER .. Lock - 3/8
P.L.NO. H3317
ARID ALTERNATOR
Alternator Rotor Assembly
PLATE E3317-7
Ref. Part Number
No. Number Required Description
A B C D E F G
1 9337330 1 ROTOR ASY. .. AR10A4-D14,AR10A6-D14,AR10A7-D14,AR10A7B-D14,
AR10A8-D14,AR109-D14,AR10B4-D14,AR10E1-D14,AR10E2-D14,
Replaces 8346254
1 8346254 .
1 1 1 _ . _ ROTOR ASY. .. AR10A-D14,AR10A1-D14,AR10A2-D14,AR10A2M-D14,
AR10A3-D14,AR10A3M-D14,AR10A4-D14,AR10A6-D14,AR10A7-
D14,AR10A7B-D14,AR10A8-D14,AR10A9-D14,AR10E-D14,
AR10E1-D14,AR10E2-D14 - Replaced by 9337330
1 8364552 1 ROTOR ASY. ..AR10B-D14,AR10B2-D14
1 8432869 1 ROTOR ASY. .. AR10B3-D14AR10B4-D14
1 9518141 , . _ . . 1 ROTOR ASY. .. AR10A7-D18,AR10A9-D18,AR10E1-D18,
AR10E1B-D18
2 8164682 1 1 DISC .. Coupling - Alternator to engine
2 8185986 . 1 1 1 - - - DISC .. Coupling - Alternator to engine
?
^ 8414747
O*Ti*T^.^/ 1 DISC .. Coupling - Alternator to engine
3 8336209 6 6 6 6 _ 6 BOLT .. Coupling disc - 1-1/2 - 12 x 4-1/16 offset head
3 8363312 . . , . 12 12 . BOLT .. Coupling disc - 1-1/4-12 x 3-27/32 offset head
4 8336210 6 6 6 6 - - 6 WASHER .. Special - Hardened - 1-17/32 I.D. x 2-7/16 O.D. x 9/32 in.
thick
4 8360846 - . - . 12 12 - WASHER .. Special - Hardened - 1-9/32 I.D. x 2-7/16 O.D. x 3/8 in. thick
5 8334366 6 6 6 6 - - 6 NUT .. Lock - Coupling disc bolt - 1-1/2 - 12 hex.
5 8360845 - - - - 12 12 - NUT .. Lock - Coupling disc bolt - 1-1/4-12 hex.
6 271659 16 16 16 16 16 16 16 BOLT .. Rotor to rotor - 7/8-9 x 2-3/4 hex. head
7 103327 16 16 16 16 16 16 16 WASHER .. Lock - 7/8
8 87^78QO
OJUJO7Z, 1 CONDUIT ASY. .. Rotor lead
9 8345611 . _ _ . . _ 1 BRACKET ASY. .. Conduit mounting
10 9417959 4 BOLT .. Lock - Conduit and bracket - 3/8-16 x 3/4 hex. head
11 9337241 1 1 ROTOR ASY. .. AR10 - Wedged coils - Repl. 8479054
11 8479054 - 1 - - - -
1 ROTOR ASY. .. ARID - Formerly 8446651 - Repl. by 9337241
*11 8446651 - - 1 - 1 -
- ROTOR ASY. .. AR10 - Wedged coils - Replaces 8346057
*11 8346057 - - - 1 - -
- ROTOR ASY. .. AR10 - Non-wedged coils - Replaced by 8446651
12 8479055 5 5 - - - 5
5 COIL ASY. .. Field - Open I Wedge support
13 8479056 5 5 - - - 5
5 COIL ASY. .. Field - Crossed ' integral part of pole
*14 8446649 - - 5 - c - COIL ASY. .. Field - Open 1 Wedge support
*15 8446650 - - 5 - C - - COIL ASY. .. Field - Crossed ' welded to pole
/*16 - - - - - - - 5 . - - COIL ASY. .. Field - Open - Non-wedged
8483056 .. With six (6) holes in outer rim \
of lamination \ Replaces
8483055 .. With no holes in outer rim 1 8346060
of lamination *
/*17 ---- - - - 5 - - - COIL ASY. .. Field - Crossed - Non-wedged
8483058 .. With six (6) holes in outer rim )
of lamination \ Replaces
8483057 .. With no holes in outer rim 1 834606 1
of lamination '
18 8216526 10 10 - - 10 10 SLEEVE .. Split
/ Coils with different laminations must not be intermixed at assembly.
19 8479063 10 10 10 10 WEDGE .. Field coil
*19 8417603 10 10 WEDGE.. Field coil
20 8479064 10 10 10 10 WASHER.. Wedge screw
21 8479065 10 10 - 10 10 SCREW .. Wedge mounting -1/2-13 x 1-1/4 hex. socket cap
*21 8418545 20 20 SCREW.. Wedge adjusting -1/2-13 x 1-1/8 hex. washer head
22 9320400 40 40 BOLT .. Coil mounting -1-1/4-12 x 6-27/64 hex. head - Special
22 8266137 4040 40 40 40 BOLT .. Coil mounting -1-1/4-12 x 7 hex. head - Special
23 9320401 40 40 WASHER .. Hardened -1.390 I.D. x 2-1/8 O.D. x 5/16 thick
23 8218741 40 40 40 40 40 WASHER.. Hardened -1.260 I.D. x 1.935 O.D. x .190 thick
/ When previous design shaft is replaced by current design shaft the end housing, bearing housing, bearing, seals,
bearing cap and cover must also be replaced. Refer to Page 7, Ref. Nos. 11 thru 29.
36 8345685 1 i 1 1 1 1 ROTOR ASY... D14
36 9539194 1 ROTOR ASY... D18
37 8211467 8 8 8 8 8 8 COIL ASY... Field - Open
37 9536018 8 COIL ASY... Field - Open
38 8211468 8 8 8 8 8 8 COIL ASY. .. Field - Crossed
38 9536019 COIL ASY. .. Field - Crossed
39 223748 48 48 48 48 48 48 48 BOLT .. Coil mounting - 5/8-18 x 4-1/2 hex. head
40 8127013 8 8 8 8 8 8 8 BLOCK ASY. .. Insulating
41 180122 16 16 16 16 16 16 16 BOLT .. Insulating block - 3/8-16 hex. head
42 120394 16 16 16 16 16 16 16 WASHER .. Plain - 3/8
43 120382 16 16 16 16 16 16 16 WASHER .. Lock - 3/8
44 8131993 15 15 15 15 15 15 15 CONNECTOR .. Crossed coil to open coil
45 180077 32 32 32 32 32 32 32 BOLT .. Coil connector - 5/16-18 x 3/4 hex. head
46 120393 32 32 32 32 32 32 32 WASHER ..Plain-5/16
47 120214 32 32 32 32 32 32 32 WASHER ..Lock-5/16
48 8363892 1 1 1 1 1 1 - CONDUIT ASY. .. Rotor lead
49 8345611 1 1 1 1 1 1 - BRACKET ASY. .. Conduit mounting
50 9417959 4 4 4J 4 4 4 . BOLT .. Lock - Conduit and bracket - 3/8-16 x 3/4 hex. head
51 8440296 As Required WEIGHT .. Balance - Disc end - Inner - 1 x 2 x 12 in.
52 8246410 As Required BAR .. Balance - Disc end - Outer - 1-1/2 x 1-1/2 x 12 in.
53 8345977 2 2| 21 2| 2| 2 2 CABLE ASY. .. AR10 rotor to collector ring
54 9326093 As Required CABLE .. 3 AWG. LF -100 ft. (Approx. 44 in. required)
55 8130630 2 2 2 2 2 2 2 LUG .. Terminal - 3 AWG. cable - 5/16stud
56 8345976 2 2 2 2 2 2 2 CABLE ASY... D14 rotor to collector ring
57 9326091 As Required CABLE .. 8 AWG. LF - 500 ft. (Approx. 74 in. required)
58 8126873 2 2 2 2 2 2 2 LUG .. Terminal - 8 AWG. cable - 5/16 stud
59 8081935 4 4 4 4 4 4 4 LUG .. Terminal - Cable to collector ring - 3/8 stud - Solder type
59 8126874 2 2 2 2 2 2 2 LUG .. Terminal - Cbl. to coll. ring - 3/8 stud - 8 AWG. cable i Crimp
59 8130631 r/~<i2 TO2 2 12C*o-
r
21 2 2 LUG .. Terminal - Cbl. to coll. ring - 3/8 stud - 3 AWG. cable 1 Type
REVISED AUGUST, 1987
OCTOBER, 1981 19 H3317
O N G E N E R A L M O T O R S C O R P O R A T I O N
E L E C T R O - M O T I V E
P.L. No.H3317
AR10 ALTERNATOR
Ref. Part Number
No. Number Required Description
A B C D E F G
- - 1 1 1 1 1 1 1 ROTOR ASY. .. AR10
60 8346065 1 1 1 1 1 1 1 BRACKET .. Conduit
61 9417959 2 2 2 2 2 2 2 BOLT .. Lock - Bracket mounting - 3/8-16 x 3/4 hex. head
62 120394 2 2 2 2 2 2 2 WASHER .. Plain - 3/8
63 8120117 2 2 2 2 2 2 2 LOOM .. Cable - 5/8 I.D. x 6 in. long
*64 8075585 As Required TAPE .. Friction - 1 in. wide x 27-1/2 yd. roll
+*65 1 1 1 1 1 1 1 DISC .. Coupling - Engine - See Catalog 300, P.L. 124
24
33
Ref. No. 1
PLATE E3317-7
Ref. No. 1
PLATE E3317-8
Ref. Part No.
No. Number Req. Description
1 8345866 1 RING ASSEMBLY .. Collector - Spiral groove - Replaces 8402198
2 8345732 1 HOUSING.. Collector ring
3 8448538 - RING .. Collector - Spiral groove - Replaces 8394973
4 9422563 4 BOLT .. Ring to housing - 3/8-16 x 7 hex. head
5 8310267 1 STUD .. Terminal - No. 1 - 3/8-16 x 2-3/8
6 8310266 1 STUD ..Terminal-No. 2-3/8-16x4
* 7 8345700 1 STUD .. Terminal - No. 3 - 3/8-16 x 5-5/8
* 8 8345701 1 STUD ..Terminal-No. 4-3/8-16x7-1/4
8397991 1 SPACER .. No. 1 terminal stud -.531 I.D. x 11/16 O.D. x 7/16 long •
Not applicable to current design collector ring
10 116093 12 WASHER .. Plain -13/32 - Stud and bolt
11 120382 4 WASHER .. Lock - 3/8 - Stud
12 140634 4 NUT.. Stud-3/8-16 hex.
13 8032846 4 NUT .. Lock - 3/8-16 hex.
37
33
Ref. No. 38
\vV 62
64
65
67
PLATE B3317-9
P.L.No. H3317
A R I D ALTERNATOR
Rectifier Bank Assembly - Fabricated Type
PLATE B3317-10
Ref. Part No.
No. Number Req. Description
1 8357712 1 BANK ASSEMBLY .. Rectifier - 2000 volt diodes - AR10A-D14,AR10A1-D14,
AR1OA2-D14 - Replaced by 9084996 - See Page 27
8364553 BANK ASSEMBLY .. Rectifier - 2400 volt diodes - AR10A2M-D14,AR10A3-D14,
AR10A3M-D14,AR10A4-D14,AR10A6-D14,AR10A7-D14,AR10A8-D14,AR10B-
D14,AR10B2-D14,AR10B3-D14,AR10B4-D14,AR10E-D14,AR10E1-D14-
Replaced by 9084995 - See Page 27
8493244 1 BANK ASSEMBLY .. Rectifier - 2400 volt diodes - AR10A9-D14 - Replaced by
9084998 - See Page 27
The following components, Ref. Nos. 4 thru 41 are applicable to Ref. Nos. 1,2 and 3.
4 . . . . 15 DIODE .. Silicon - Positive base - See Page 29
5 8378316 15 BOOT .. Insulating - Diode lead
6 . . . . 15 DIODE .. Silicon - Negative base - See Page 29
7 8378316 15 BOOT ... Insulating - Diode lead
8 8346478 15 FUSE ASSEMBLY .. Diode
9 8386467 15 INDICATOR .. Diode fuse
10 8389353 30 CLAMP .. Fuse indicator
11 8378103 30 NUT ASSEMBLY .. Diode lock - Includes washer
12 8346492 6 RETAINER .. Diode lock nut
13 180122 4 BOLT .. Lock nut retainer -.3/8-16 x 1 hex. head
14 120382 4 WASHER . . L o c k - 3 / 8
15 120394 4 WASHER ..Plain-3/8
16 8357508 2 SINK ASSEMBLY .. Heat
17 8357607 2 PLATE .. Side
18 8346476 1 PLATE.. Center
19 8442077 8 SPACER .. Heat sink to center and side plate
20 180132 4 BOLT .. Spacer - Side plate to heat sink - 3/8-16 x 2-3/4 hex. head
21 426371 4 SCREW .. Spacer - Center plate to heat sink - 3/8-16 x 1-1/2 hex. soc. head
22 120382 8 WASHER .. Lock - 3/8
23 120394 8 WASHER .. Plain - 3/8
24 8346663 2 BLOCK .. End
25 9417958 8 BOLT .. Lock - Side plate to end block - 5/16-18 x 7/8 hex. head
26 180083 8 BOLT .. End block to heat sink - 5/16-18 x 1-1/2 hex. head
27 120214 8 WASHER.. Lock-5/16
28 8379915 16 WASHER .. Plain - Brass - 5/16
29 8493155 3 BAR .. Bus - Fuse - AR10A9-D14 only
29 8346475 3 BAR .. Bus - Fuse - Not Applicable to AR10A9-D14
30 8378037 6 INSULATOR .. Stand - off - Side plate to bus bar
31 9417961 6 BOLT .. Lock - Side plate to insulator - 5/16-18 x 3/4 hex. head
32 8375722 9 BOLT .. Carriage - Bus bar to fuse - 5/16-18 x 1-1/4 round head
33 8379915 21 WASHER .. Plain - Brass - 5/16
34 8035145 15 NUT .. Lock - Fuse mounting - 5/16-18 hex.
35 8357460 15 BAR .. Hexagon - Diode connecting
36 8427195 8 SLEEVE .. Insulating - Hexagon bar at heat sink bus bar
37 8346493 15 CLIP .. Hexagon bar retaining
38 9417958 30 BOLT .. Lock - Diode terminal to bar - 5/16-18 x 7/8 hex. head
39 8379915 45 WASHER .. Plain - Brass - 5/16
•40 8346481 A.R. COMPOUND .. Joint - 5 oz. tube - Apply to diode contact area prior to mounting
(Not On Threads)
•41 6532324 NUT .. Spline -1/4-28
P.L.No. H3317
AR10 ALTERNATOR
1 rJ • / \
I2 I8 y 35A
36
SECTION B-B
SECTION A-A
P.L-No. H3317
ARID ALTERNATOR
Rectifier Bank Assembly - Molded Type
PLATE A3317-11
Ref. Part No.
No. Number Req. Description
A B
1 9084996 1 . BANK ASSEMBLY .. Rectifier - 2000 Volt diodes - AR10A-D14,AR10A1-D14,
AR10A2-D14 - Replaces 8357712
1 9084998 1 BANK ASSEMBLY .. Rectifier - 2400 Volt diodes - AR10A7B-D14.AR10A9-D14-
AR10A9-D18,AR10E1B-D18 - Replaces 8493244
1 9084995 1 - BANK ASSEMBLY .. Rectifier - 2400 Volt diodes - AR10A2M-D14,AR10A3-D14,
AR10A3M-D14,AR10A4-D14,AR10A6-D14,AR10A7-D14,AR10A7-D18!
AR10A8-D14,AR10B-D14,AR10B2-D14.AR10B3-D14,AR10B4-D14,
AR10E-D14,AR10E1-D14,AR10E1-D18 - Replaces 8364553
* 2 9324797 . 1 BANK ASSEMBLY .. Rectifier - 2400 Volt diodes - AR10E2-D14.AR10E2-D18
3 . . . . 15 12 DIODE .. Silicon - Positive base - See Page 29
4 8378316 15 12 BOOT .. Insulating - Diode lead
5 - 15 12 DIODE .. Silicon - Negative base - See Page 29
6 8378316 15 12 BOOT .. Insulating - Diode lead
7 8346478 15 12 FUSE ASSEMBLY ..Diode
8 8386467 15 12 INDICATOR .. Diode fuse
9 8389353 30 24 CLAMP .. Fuse indicator
10 8378103 30 24 NUT ASSEMBLY .. Diode lock - Includes washer
11 8346492 6 6 RETAINER .. Diode lock nut
*12 180122 4 4 BOLT .. Lock nut retainer - 3/8-16 x 1 hex. head
*13 120382 4 4 WASHER .. Lock - 3/8
*14 120394 4 4 WASHER .. Plain - 3/8
15 8357508 2 2 SINK ASSEMBLY .. Heat
16 9085001 2 2 PLATE ASSEMBLY .. Side
17 9085002 1 1 PLATE .. Center
18 8442077 4 4 SPACER .. Heat sink to center and side plate
19 180128 4 4 BOLT .. Spacer - Side plate to heat sink - 3/8-16 x 1-3/4 hex. head
20 426371 4 4 SCREW .. Spacer - Center plate to heat sink - 3/8-16 x 1-1/2 hex. head
21 120382 8 8 WASHER .. Lock - 3/8
22 120394 8 8 WASHER .. Plain - 3/8
23 180128 4 4 BOLT .. Center to side plate - 3/8-16 x 1-3/4 hex. head
24 180079 8 8 BOLT .. End - 5/16-18 x 1 hex. head
25 120214 8 8 WASHER ..Lock -5/1 6
26 8379915 16 16 WASHER ..Plain -Brass -5/16
27 8493155 3 - BAR .. Bus - Fuse - AR10A7B-D14.A9-D14.A9-D18 and E1B-D18
27 8346475 3 3 BAR .. Bus - Fuse - Not appl. to AR10A7B-D14,A9-D14)A9-D18 and E1B-D18
28 9425427 6 6 BOLT .. Side plate to bus bar -5/16-18x1 hex. head
29 8375722 9 9 ROLT .. Carriage - Bus bar to fuse -5/16-18x1-1/4 round head
30 8379915 21 21 WASHER .. Plain - Brass - 5/16
31 8035145 5 5 NUT .. Lock - Fuse mounting - 5/16-18 hex.
32 8357460 15 12 BAR .. Hexagon - Diode connecting
33 9085003 4 3 SLEEVE .. Insulating
34 9417958 30 24 BOLT .. Lock - Diode terminal to bar - 5/16-18 x 7/8 hex. head
35 8379915 45 36 WASHER ..Plain -Brass -5/1 6
36 8035146 4 4 NUT .. Lock - Center to side plate - 3/8-16 hex.
*37 8346481 A.R. A.R. COMPOUND .. Joint - 5 oz. tube - Apply to diode contact area prior to
mounting (not on threads)
17
Ref. No. 1
PLATE A3317-11
P.L.NO. H3317
AR10 ALTERNATOR
SILICON DIODE REFERENCE LIST
/ Reference part number on diode is for identification only and not to be used for ordering replacement diodes.
86
•- 103
142
PLATE B3318-1
P. L. No. B3318
AR12 ALTERNATOR
Circuit Filter
PLATE A3318-2
Ref. Part No.
No. Number Req. Description
*12 8468612 A.R. CABLE .. 12 AWG. - LF - 500 ft. (Approximately 27 ft. required)
13 8272337 12 TERMINAL .. Faston
14 8355803 12 BOOT .. Faston terminal - Rubber
15 8292368 12 LUG .. Terminal - No. 10 stud
*16 8301545 12 LUG .. Terminal - 3/8 stud
17 8360925 17 CLAMP .. Cable - Insulated - 1/4 I.D.
18 8360926 3 CLAMP .. Cable - Insulated - 3/8 I.D.
19 189136 20 SCREW .. Cable clamp - 1/4-28 x 5/8 fil. head
20 120392 20 WASHER .. Plain - 1/4
PLATE B3318-3
P. L. No.B3318
AR12 ALTERNATOR
D14 Alternator Stator Assembly
Ref. No. 1
PLATE A33184
P.L. No.B3318
AR12 ALTERNATOR
Ref. Part No.
No. Number Req. Description
P. L. No. B3318
AR12 ALTERNATOR
Collector Ring
PLATE A3318-6
Ref. Part No.
No. Number Req. Description
1 8345866 1 RING ASSEMBLY .. Collector- AR12-D14,AR12A-D14
2 8345732 1 HOUSING .. Collector ring
3 8394973 4 RING .. Collector
4 9422563 4 BOLT .. Ring to housing - 3/8-16 x 7 hex. head
5 8310267 1 STUD .. Terminal - No. 1 terminal - 3/8-16 x 2-3/8
6 8310266 1 STUD .. Terminal - No. 2 terminal - 3/8-16 x 4
* 7 8345700 1 STUD .. Terminal - No. 3 terminal - 3/8-16 x 5-5/8
* 8 8345701 1 STUD .. Terminal - No. 4 terminal - 3/8-16 x 7-1/4
9 8397991 1 SPACER .. No. 1 terminal stud
10 116093 12 WASHER .. Plain - 13/32 - Stud and bolt
11 120382 4 WASHER .. Lock - 3/8 - Stud
12 140634 4 NUT .. Stud - 3/8-16 hex.
13 8032846 4 NUT .. Lock - 3/8-16 hex.
VIEW A A
49
Ref. No. 23
44
Ref. No. 1
PLATE B3318-7
13 B3318
FEBRUARY, 1973
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
33
SECTION A-A
Ref. No. 1
PLATE B3318-8
P.L.No. A3319
AR15/AR16 ALTERNATOR
COLUMNS A,BandC
PLATE A3319-1
P.L.NO.A3319
AR15/AR16 ALTERNATOR
86
12 x-8
150
VIEW A VIEW B-B
COLUMNS D,EandF
PLATE A3319-2
^Vl
Ifil~^<i4l --^ -2, r-,
V s* ^dh r-52 ,-53 /-57 r- 47
36 —— If
(
^
^J-
Ly/
m t /r
B'T'MiKy
p??^ r'^LK1 ijV /fJ! ^
Af. —.
HO J ——— —— — • j
'
44 ______—•— ^g
42—"' "~"
31 -,>
34 \ A
x-— J, \ V
MJ S,Q
\
-' —————————— TT
d.
LJ
1
-^_
J
\j-l5
\
V54
^55
\ \
^49
\
U
M
- 50\
-51 \!
30 -. * \ V39 ———— ^-17 N
32 -^6
Wi5
' L^
n 19
]
V-^5
\ r4 c
\l \ ' w
8 M 17
I Lr ' 9
2 5 ^ 2 9 ^ 24 -f M -HLr 10
24 -S
h_n_! ——— __ S^ - ii
PLATE C3609-1
Ref. Part No.
No. Number Req. Description
A - GP18 locomotive
- B GP20 locomotive
GENERATOR . . Auxiliary
1 5385448 1 1 GENERATOR. . Auxiliary - 10KW- See Parts List 3705
* 2 8082955 1 - Generator mounting - Right side
BRACKET . .
* 3 8278711 - 1 Generator mounting - Right side
BRACKET . .
4 8082954 1 - Generator mounting - Left side
BRACKET . .
5 8278724 - 1 Generator mounting - Left side
BRACKET . .
* 6 8082971 A.R. - SHIM. . Bracket mounting - 2-3/4 x 2-1/4 x 11 Ga.
* 7 8082972 A.R. - SHIM . . Bracket mounting - 2-3/4 x 2-1/4 x 16 Ga.
* 8 8082973 A.R. - SHIM. . Bracket mounting - 2-3/4 x 2-1/4 x 24 Ga.
9 8182310 - A.R. SHIM. . Bracket mounting - 2-1/4 x 2-1/4 x 11 Ga.
10 8182311 - A.R. SHIM. . Bracket mounting - 2-1/4 x 2-1/4 x 16 Ga.
11 8182312 - A.R. SHIM. . Bracket mounting - 2-1/4 x 2-1/4 x 20 Ga.
*12 8127665 A.R. SHIM. . Bracket mounting - 3-1/2 x 2-1/4 x 11 Ga.
*13 8127667 A.R. SHIM. . Bracket mounting - 3-1/2 x 2-1/4 x 16 Ga.
*14 8127666 A.R. SHIM. . Bracket mounting - 3-1/2 x 2-1/4 x 24 Ga.
15 271612 8 10 BOLT . . Mounting - 3/4-10 x 2-1/4 hex. head
16 103346 4 4 WASHER . . Plain - 3/4
17 103326 8 10 WASHER . . Lock - 3/4
18 8082974 2 2 PIN.. Dowel - Bracket mounting - 3/8-16 thread
19 102635 2 2 NUT .. Machine - 3/8-16 hex.
P. L. No. D3609
BLOWERS AND DRIVE
Ref. Part No.
No. Number Red. Description
A - GP18 locomotive
- B GP20 locomotive
*26 8082975 1 _ GASKET . . Housing to air box - Left side
*27 8082977 1 - GASKET . . Housing to air box - Right side
*28 8082976 2 - GASKET . . Housing to air box - Front and rear
29 8273839 - 1 GASKET . . Housing to air box - Rectangular
30 179839 6 11 BOLT . . Housing mounting - 3/8-16 x 1 hex. head
31 179837 - 3 BOLT .. Housing to mounting - 3/8-16 x 3/4 hex. head
32 103321 6 11 WASHER . . Lock - 3/8
*33 103341 6 _ WASHER .. Plain - 11/32 LD. x 13/16 O.D.
34 106263 - 3 WASHER . . Plain - 9/16 I. D. x 1 O. D.
*35 8083682 A!R. PERMATEX . . Gasket mounting - 11 oz. tube
GUARD ASSEMBLY . . Screen
36 8089876 1 1 GUARD ASSEMBLY.. Screen
37 179839 12 12 BOLT .. Guard mounting - 3/8-16 x 1 hex. head
38 103321 12 12 WASHER . . Lock - 3/8
30 8089804 1 1 INTAKE . . Blower air
WHEEL ASSEMBLY . . Blower
*40 8089884 1 - WHEEL ASSEMBLY . . Blower
41 8274086 _ 1 WHEEL ASSEMBLY.. Blower
42 8117627 1 1 WASHER .. Flange - 21/32 LD. x 2-5/8 O.D. x 5/16 thick
43 271560 1 1 BOLT . . Wheel mounting - 5/8-11 x 1-3/4 hex. head
44 103325 1 1 WASHER . . Lock - 5/8
DRIVE ASSEMBLY . . Flexible Coupling
*45 8082348 1 - DRIVE ASSEMBLY . . Flexible coupling - See Parts List 3650
*46 8273769 - 1 DRIVE ASSEMBLY . . Flexible coupling - See Parts List 3650
47 8195996 2 2 COUPLING.. Flexible
*48 8184471 1 - SHAFT . . Flanged drive - 5-11/16 in. long
49 8273768 - 1 SHAFT . . Flanged drive - 11-11/16 in. long
50 181465 8 8 BOLT . . Coupling to shaft - 9/16-18 x 3-1/4 hex. head
51 443328 8 8 NUT . . Lock - 9/16-18 hex.
52 8082956 1 1 FLANGE . . Coupling - Auxiliary generator drive
53 8117627 2 2 WASHER . . Flange
54 271562 2 2 BOLT . . Flange - 5/8-11 x 2 hex. head
55 103325 2 2 WASHER . . Lock - 5/8
GUARD ASSEMBLIES . .Coupling Drive and Flyweel
*56 8098119 1 - GUARD ASSEMBLY . . Coupling drive
57 8292988 - 1 GUARD ASSEMBLY . . Coupling drive - Formerly 8279624
*58 8098120 1 - COVER . . Coupling guard - 11 x 8-3/8 x 14 Ga.
*59 8092976 1 - COVER ASSEMBLY . . Alt. air box - 20-3/4 x 21-1/2 x 14 Ga.
*60 8120116 4 - BRACKET . . Coupling guard cover
*61 8155585 1 1 GUARD ASSEMBLY.. Flywheel
*62 8155582 2 2 FRAME ASSEMBLY . . Guard
*63 8155576 2 2 COVER ASSEMBLY . . Frame
*64 8082592 2 2 LATCH ASSEMBLY.. Cover
*65 8082406 2 2 SPRING . . Latch assembly
*66 104094 6 6 RIVET . . Latch mounting - 5/16 x 3/8 Rnd. head
*67 8084037 2 2 HOOK . . Latch assembly
*68 180081 12 12 BOLT . . Guard mounting - 5/16-18 x 1-1/4 hex. head
*69 120214 12 12 WASHER . . Lock - 5/16
*70 8253172 6 6 CLIP . . Guard mounting
P. L. No. D3609
BLOWERS AND DRIVE
Main Generator and No. 1 End Traction Motor Blower,
Auxiliary Generator Mounting and Drive
SD18 Locomotive
51
PLATE A3609-2
Ref. Part No.
No. Number Req. Description
GENERATOR . . Auxiliary
1 5385448 1 GENERATOR . . Auxiliary - See Parts List 3705
2 8178393 1 BRACKET . . Auxiliary generator mounting - Right
* 3 8178414 1 BRACKET . . Auxiliary generator mounting - Left
4 8182310 A.R. SHIM . . Bracket mounting - Drive end - .120
5 8182311 A.R. SHIM . . Bracket mounting - Drive end - .065
6 8182312 A.R. SHIM . . Bracket mounting - Drive end - .0375
7 8182313 A.R. SHIM . . Bracket mounting - Wheel end - .120
8 8182314 A.R. SHIM . . Bracket mounting - Wheel end - .065
9 8182315 A.R. SHIM . . Bracket mounting - Wheel end - .0375
10 271612 8 BOLT . . Mounting - 3/4-10 x 2-1/4 hex. head
11 103346 4 WASHER . . Plain - 3/4
12 103326 8 WASHER . . Lock - 3/4
*13 8082974 2 PEN . . Dowel - Bracket locating
*14 102635 2 NUT .. 3/8-16 hex
8187474
P. L. No. D3609
BLOWERS AND DRIVE
Ref. Part No.
No. Number Req. Description
HOUSING . . Main Generator Blower
15 8179357 1 HOUSING .. Main generator blower
16 8179355 1 RING .. Air intake
17 8179969 1 RING .. Tapping
18 179812 12 BOLT .. Intake ring to housing - 5/16-18 x 1/2 hex. head
19 103320 12 WASHER .. Lock- 5/16
*20 8182193 1 GASKET .. Generator blower housing to generator cover
21 179841 10 BOLT .. Blower housing mounting - 3/8-16 x 1-1/4 hex. head
22 103341 22 WASHER .. Plain - 3/8
23 8032743 10 NUT .. Lock - 3/8 hex.
24 8183023 1 GUARD .. Screen - Large section - 4 mtg. holes
25 8183025 1 GUARD .. Screen - Small section - 3 mtg. holes
26 8183024 1 GUARD .. Screen - Top
27 100763 11 SCREW .. Screen guard to housing - 10-32 x 3/8 round head
28 106497 11 WASHER.. Lock-No. 10
29 8182383 2 BRACKET .. Screen guard to traction motor blower housing
30 8183012 2 PAD .. Tapping - Bracket
WHEEL . . Main Generator Blower
31 8182148 1 WHEEL . . Main generator blower
32 271562 1 BOLT .. Wheel mounting - 5/8-11 x 2 hex. head
33 8117627 1 WASHER . . Special - 21/32 I. D. x 2-5/8 O. D. x5/16
34 103325 1 WASHER . . Lock - 5/8
HOUSING . . Traction Motor Blower
35 8179906 1 HOUSING . . Traction motor blower
36 8179766 1 RING . . Air intake
37 8179771 1 COVER ASSEMBLY . . Blower intake
38 8179767 1 RING . . Tapping
39 179814 12 BOLT . . Intake cover - 5/16-18 x 5/8 hex. head
40 103320 12 WASHER.. Lock- 5/16
41 8182382 A.R. SHIM . . Blower housing to support
42 8182381 A.R. SHIM . . Blower housing to support
43 179885 4 BOLT . . Housing mounting - 1/2-13 x 1-1/2 hex. head
44 103343 8 WASHER . . Plain - 1/2
45 102637 4 NUT . . Housing mounting bolt - 1/2-13 hex.
46 8179765 1 COLLAR . . Traction motor air duct - Blower end
*47 8182145 1 COLLAR . . Traction motor air duct - Duct end
48 8202181 1 DUCT ASSEMBLY . . Blower - Upper
*49 8202180 1 DUCT ASSEMBLY . . Blower - Lower
50 8182194 1 GASKET . . Upper blower duct to housing
51 8182195 2 GASKET . . Lower blower duct
*52 179839 28 BOLT .. Blower duct - 3/8-16 x 1 hex. head
53 179837 10 BOLT . . Upper duct to housing - 3/8-16 x 3/4 hex. head
54 103321 38 WASHER . . Lock - 3/8
55 102635 24 NUT . . 3/8-16 hex.
WHEEL . . Traction Motor Blower
56 8179974 1 WHEEL .. Traction motor blower
57 8064633 6 BOLT .. Blower wheel mounting - 1/2-20 x 1 hex. hd. - Drilled
58 8116738 A.R. WIRE.. Lock - 3/64 dia. -Avail. 500ft. length
P. L. No. D3609
BLOWERS AND DRIVE
Ref. Part No.
No. Number Req. Description
DRIVE ASSEMBLY . . Flexible Coupling
59 8179815 1 DRIVE ASSEMBLY .. Flexible coupling - See Parts List 3650
60 8082956 1 FLANGE .. Coupling - Auxiliary generator drive
*61 271562 1 BOLT .. Flange - 5/8-11 x 2 hex. head
*62 8117627 1 WASHER .. Special - 21/32 I. D. x 2-5/8 O. D. x 5/16
*63 103325 1 WASHER .. Lock - 5/8
64 8182276 1 GUARD ASSEMBLY .. Coupling
65 8182278 1 COVER .. Coupling guard
*66 8092976 1 COVER ASSEMBLY .. Coupling guard - Lower
*67 8120163 4 BRACKET ASSEMBLY .. Shock absorbing
*68 8120164 4 MOUNTING .. Shock absorber
*69 8120167 4 BRACKET .. Shock absorber mounting
*70 110788 16 RIVET .. 5/32
71 179837 6 BOLT .. Cover - 3/8-16 x 3/4 hex. head
72 103321 6 WASHER .. Lock - 3/8
73 102635 4 NUT .. 3/8-16 hex.
74 8120166 4 BRACKET .. Lower cover mounting
75 179799 4 BOLT .. Bracket to shock absorber - 1/4-20 x 1-1/4 hex. head
76 103319 4 WASHER .. Lock - 1/4
77 109084 4 NUT .. 1/4-20 hex.
P. L. No. D3609
BLOWERS AND DRIVE
Traction Motor Blowers
GP18 - GP20 Locomotives
P. L. No. D3609
BLOWERS AND DRIVE
Traction Motor Blowers
GP18 - GP20 Locomotives
Ref. No. 1
PLATE A3609-4
Ref. Part No.
No. Number Req. Description
BLOWER ASSEMBLY . . Traction Motor
1 8146648 A - BLOWER ASSEMBLY .. Traction motor - Includes blower motor
* 2 8146650 - B BLOWER ASSEMBLY .. Traction motor - Includes blower motor
3 3175740 1 1 MOTOR ASY. .. Blower - Replaces 8084136 and 5390700 -
See Page 8
4 8142234 1 _
HOUSING ASSEMBLY .. Blower
5 8143796 - 1 HOUSING ASSEMBLY.. Blower
6 8138246 1 1 INTAKE .. Air - Blower
7 8084571 1 1 GUARD .. Blower intake
8 179793 4 4 BOLT .. Guard mounting - 1/4-20 x 5/8 hex. head
9 103319 4 4 WASHER .. Lock - 1/4
10 8143683 1 1 WHEEL .. Blower
11 8018847 1 1 WASHER .. Plain - 1-1/32 I. D. x 3/16 thick
12 8084583 1 1 NUT .. Lock - 1-8 hex.
13 179887 6 6 BOLT .. Motor to housing - 1/2-13 x 1-3/4 hex. head
14 103323 6 6 WASHER .. Lock - 1/2
15 103343 6 6 WASHER .. Plain - 17/32 I. D.
P. L. No. D3609
BLOWERS AND DRIVE
Blower Motor
10
PLATE A3609-5
Ref. Part No.
No. Number Req. Description
1 3175740 1 MOTOR .. Blower - Model I-435-MI - Replaces 8084136 and 5390700
The following replacement parts are applicable to motor 3175740, 5390700 and 8084136 except
where indicated.
2 5390701 FRAME ASSEMBLY .. Stator - Includes coils
3 1076853 KIT .. Stator rewind - See Parts List 9135
4 907784 BEARING .. Ball - Replaces 5382611, 954386 and 954824
5 127690 WASHER .. Lock - Ball bearing
6 127713 NUT .. Lock - Ball bearing retainer
7 5390725 ROTOR .. Blower
8 5390726 SHAFT .. Blower rotor
9 1078936 KEY.. Shaft to core
10 FRAME .. End
5390728 .. Frame - Applied to motor 8084136 and 5390700
3175741 .. Frame - Applied to motor 3175740
*11 5311139 4 INSERT .. Thread
12 180179 4 BOLT .. End frame - 1/2-13 x 1-3/4 hex. head
13 5332392 4 WASHER .. End frame bolt
14 120384 4 WASHER .. Lock - 1/2
15 5390730 1 HOUSING.. Bearing
16 5390731 1 HOUSING .. Bearing - Fan end
17 5390732 2 GASKET .. Bearing housing
18 132405 4 BOLT .. Fan end bearing housing - 3/8-16 x 1-1/4 hex. head
19 132410 4 BOLT .. Bearing housing - 3/8-16 x 1-1/2 hex. head
20 103321 8 WASHER .. Lock - 3/8
21 5390733 1 BLOCK .. Lead support
22 5318874 1 PLATE .. Lead support
23 180080 2 BOLT .. Support block - 5/16-18 x 1-1/8 hex. head
24 120214 2 WASHER .. Lock - 5/16
25 5390740 1 COVER .. Terminal box
26 5390741 1 GASKET .. Cover
27 180018 4 BOLT .. Terminal box cover - 1/4-20 x 5/8 hex. head
28 103319 4 WASHER .. Lock - 1/4
29 1064096 1 KEY.. Shaft
30 3194625 1 PLATE .. Name - Formerly 5357572
31 145369 2 SCREW .. Name plate - No. 4 drive
*32 1057243 1 PLUG .. Expansion - Terminal box
P. L. No. D3609
BLOWERS AND DRIVE
No. 2 End Traction Motor Blower
SD18 Locomotives
PLATE A3609-6
Ref. Part No.
No. Number Req. Description
1 8182610 1 HOUSING ASSEMBLY . . Blower - No. 2 end
2 8183318 1 WHEEL . . Blower
3 271680 1 BOLT . . Blower wheel - 7/8-14 x 2-1/2 hex. head
4 103327 1 WASHER . . Lock - 7/8
5 8182930 1 RETAINER . . Wheel
6 8183337 1 RING . . Air intake
/ 7 8304855 1 GUARD ASSEMBLY . . Screen - Upper Replaces
/ 8 8304876 1 GUARD ASSEMBLY . . Screen - Lower 8182894
9 179818 13 BOLT . . Screen guard - 5/16-18 x 1 hex. head
10 103320 13 WASHER . . Lock - 5/16
11 5380277 1 MOTOR . . Blower - See Page 10
12 271564 4 BOLT . . Motor mounting - 5/8-11 x 2-1/2 hex. head
13 106267 4 WASHER . . Plain - 5/8
14 103325 4 WASHER . . Lock - 5/8
15 102639 4 NUT .. 5/8-11 hex.
16 8182931 A.R. SHIM . . Motor mounting - . 065
17 8182932 A.R. SHIM . . Motor mounting - . 032
18 8182933 A.R. SHIM . . Motor mounting - . 015
19 8192509 4 PAD . . Motor mounting
20 8182421 1 FLANGE . . Blower base - 1-1/4 x 1-1/4 x 3/16 x 19-
21 8182424 2 FLANGE . . Blower base - 1-1/4 x 1-1/4 x 3/16 x 18
/ One piece guard assembly 8182894 is replaced by one (1) 8304855 upper and one (1) 8304876
lower guard assembly.
8182142
P. L. No. D3609
BLOWERS AND DRIVE
Blower Motor
SD18 Locomotives
19
Ref. No. 1
PLATE A3609-7
Ref. Part No.
No. Number Req. Description
5380277 1 MOTOR .. Blower - Model 1-1235 - Replaces 8183299
Unit exchange part number 8280327
The following replacement parts are applicable to motor 5380277 and 8183299
2 5373812 1 FRAME ASSEMBLY .. Stator - Includes coils
3 5330004 1 KIT .. Stator rewind - See Parts List 9135
4 9412345 1 BEARING .. Ball - Replaces 5357373
5 9412346 1 BEARING .. Ball - Fan end - Replaces 5357374
6 5373813 1 PLATE .. Bearing retainer - Fan end
7 132355 4 SCREW .. Retainer plate - 5/16-18 x 2 fil. head
8 103320 4 WASHER.. Lock - 5/16
9 5372279 1 K E Y . . Blower fan
10 5363068 1 ROTOR .. Blower motor
11 5363069 1 SHAFT.. Rotor
12 5372269 1 K E Y . . Shaft to core
13 5390854 1 FRAME .. End - Fan end
14 5390853 1 FRAME .. End
15 5373814 2 PLATE .. Baffle - End frame
16 145376 8 SCREW .. Drive - Baffle plate - No. 1 x 5/16 Ig. - Rd. head
17 422313 8 BOLT .. End frame mounting - 7/16-14 x 3-3/4 fil. head slotted
18 1070966 1 PLUG .. Expansion - End frame
19 1069978 1 BOX.. Conduit
20 132335 4 SCREW.. Conduit box mounting - 5/16-18 x 1 fil. head
21 103320 4 WASHER.. Lock - 5/16
22 5389906 1 COVER .. Conduit box - Replaces 5397116
23 5388380 4 SCREW ASSEMBLY .. Cover - Includes lockwasher
24 5389485 1 PLATE .. Name
25 145369 2 SCREW ... Drive - Name plate - No. 4 x 3/16 Rd. head
8304840
P. L. No. D3610
BLOWERS AND DRIVE
P. L. No. D3610
BLOWERS AND DRIVE
Blower Parts
Wheel List Locomotive
Type Page Application Main Generator Application
BLOWER MOUNTING
2 Wheel 2 GP38,GP38AC,SD38 D32B-D14,D32E1-D14,AR10E-D14
2 Wheel 3 GP28 ,SD28 ,SDP28,SDP38 D32B-D14
2 Wheel 4 GP35,GP39,SD35,SD39, D32-D14,D32D-D14,D32E-D14
SDL39.SDP35
2 Wheel 5 DD35J)DA35 D32-D14
2 Wheel 6 GP40,GP40P,SD40,SD45, AR10A-D14,AR10A1-D14,AR10A2-D14,
SDP40,SDP45,F45,FP45 AR10A2M-D14^VR10A3-D14,AR10A4-D14,
AR10B-D14,AR10B2-D14^R10B3-D14
1 Wheel GP15-1,GP38,GP38AC, D32B2-D14,D32E3-D14^R10E1-D14,
GP38-2,SD38,SD38AC, AR10E1-D18^.R10E2-D18
SD38-2
1 Wheel GP40,GP40-2 .GP40P-2 ,SD40, AR10A3M-D14AR10A6-D14AR10A7-D14,
SD40-2,SD40B-2 ,SD40T-2, AR10A7B-D14^R10A8-D14^R10A9-D14
F40C,F40PH,F40PH-2
1 Wheel 10 GP40-2 ,GP40X,GP50,SD40-2, AR10A6-D14,AR10A6-D14AR10A7B-D14,
SD40B-2 ^D40T-2 ,F40PH, AR10A6-D18AR10A9-D18^.R15-D18,
F40PH-2 AR15-D14(AR10X2-D14)
1 Wheel 11 GP39X,SD45,SD45-2^D45X, AR10B4-D14,AR12A-D14,AR15-D18
SD45T-2,F45
1 Wheel 12 DDA40X^D40-2SS AR12-D14^R16-D14
1 Wheel 13 GP39 ^040X^050,80508, AR10A6-D14AR10A7, D14AR16A-D18
SDP40F
Two Wheel Blowers, Drives, Guards. Air Duels, Aspirator and Mountings
GP38,GP38AC,SD38 Locomotives With D.C. Auxiliary Generator
Ref. No. 10
25
PLATE E3611-1
Ref. Part No.
No. Number Req. Description
BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. - See Page 14
2 8179815 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
3 8434345 1 GUARD ASSEMBLY ..Coupling drive
* 4 8413370 i BRACKET .. Guard mounting
* 5 179833 -> BOLT .. Guard to bracket - 3/8-16 x \/2 hex. head
* 6 103321 2 WASHER .. Lock - 3/8
7 271612 4 BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
8 8018580 4 WASHER .. Plain - 3/4
9 8140912 4 WASHER .. Hardened -13/16 ID. x 1-3/8 OX>. - Formerly 103326
Ref. No. 10
15
Ref. No. I I
Ref. No. 13
PLATE E3611-3
Ref. Part No.
No. Number Req. Description
1 . . . . 1 BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. - See Page 14
2 8263653 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
3 8304198 1 GUARD ASSEMBLY .. Coupling drive
4 179880 4 BOLT .. Guard mounting - 1/2-13 x 7/8 hex. head
5 103343 4 WASHER . . P l a i n - 1 / 2
6 8140912 4 WASHER ..Hardened -13/16 I.D. x 1-3/8 OD. - Formerly 103326
7 271612 4 BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
8 8018580 4 WASHER .. Plain - 3/4
9 103326 4 WASHER .. Lock - 3/4
10 8332268 1 DUCT .. Air • Flexible - Blower to traction motor air duct
11 8332267 1 DUCT .. Air - Flexible - Blower to main generator
12 8332962 1 RING .. Clamping-T.M. air d u c t - U p p e r - 12-9/16x21-1/2
13 8332949 1 RING .. Clamping-T.M. air duct-Lower- 12-9/16x23-1/4
14 8332284 2 RING .. Clamping - Gen. air duct - 10-5/16 x 18-1/16
15 8332631 1 DUCT .. Traction motor air
16 8332639 1 GASKET .. Air duct flange
17 179839 58 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
18 103321 58 WASHER .. Lock - 3/8
19 102635 14 NUT.. 3/8-16 hex.
20 8116729 A . R . TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
21 144308 2 NUT .. 5/8 tube
•22 8389626 1 SCREEN .. Aspirator
*23 9420156 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
24 8324228 1 - ASPIRATOR ASSEMBLY .. Generator pit - GP35,SD35,SD39,SDP35
25 8354565 1 ASPIRATOR ASSEMBLY .. Generator pit - GP39.SDL39
26 8324230 1 1 TUBE ASSEMBLY .. Aspirator
27 144034 1 1 BUSHING .. Reducing - 3/4 MP.T. x 1/2 F.P.T.
28 8324231 1 - PIPE .. Aspirator drain
29 8153107 1 PIPE .. Aspirator drain
8332385,8412805
8410876,8418786
Ref. No. 10
Ref. No. I I
PLATE D36114
Ref. Part No.
No. Number Req. Description
BLOWER ASY. .. Main gen. and traction motor - Includes aux. gen. - See Page 14
8263653 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
j 8304198 GUARD ASSEMBLY ..Coupling drive
4 179880 BOLT .. Guard mounting - 1/2-13 x 7/8 hex. head
5 103343 WASHER .. Plain - 1/2
6 103323 WASHER .. Lock- 1/2
7 271612 BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
8 8018580 WASHER . . P l a i n - 3 / 4
9 8140912 WASHER ..Hardened- 13/16 ID. x 1-3/8 OD. - Formerly 103326
10 8332268 DUCT .. Air - Flexible - Blower to traction motor air duct
11 8332267 2 DUCT .. Air - Flexible - Blower to main generator
12 8332962 2 RING .. Clamping-T.M. air duct - Upper - 12-9/16x21-1/2
13 8332949 2 RING .. Clamping-T.M. air d u c t - L o w e r - 12-9/16 x 23-1/4
14 8332284 4 RING .. Clamping - Gen. air duct - 10-5/8 x 18-'/16
15 8335611 2 DUCT ASSEMBLY .. Traction motor air
16 8335444 1 FLANGE .. Air duct
17 8335443 2 GASKET .. Air duct flange
18 179837 32 BOLT .. Duct to flange - 3/8-16 x 3/4 hex. head
19 103321 32 WASHER .. Lock - 3/8
20 179838 88 BOLT .. Air duct m o u n t i n g - 3/8-16 x 7/8 hex. head
21 103321 88 WASHER .. Lock - 3/8
22 8116729 A.R. TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
23 144308 4 NUT .. 5/8 tube
8389626 2 SCREEN ASSEMBLY
*25 9420156 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
26 8324228 ASPIRATOR ASSEMBLY .. Generator pit - DD35
27 8334145 ASPIRATOR ASSEMBLY .. Generator pit - DDA35
28 8324230 TUBE ASSEMBLY .. Aspirator
29 144034 BUSHING .. Reducing - 3/4 M.P.T. x 1/2 FP.T.
30 8324231 PIPE .. Aspirator drain
31 8153116 PIPE .. Aspirator drain
8335101 ,8355461
PLATE D3611-5
Ref. Part No.
No. Number Req. Description
1 . A . BLOWER ASSEMBLY .. Main generator and traction motor - Includes aux. gen. -
GP40,GP40P.SD40,SDP40 - See Page 14
2 . . . . B BLOWER ASSEMBLY .. Main generator and traction motor - Includes aux. gen. -
SD45,SDP45,F45,FP45 - See Page 14
3 . . . . 1 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
4 8409 1 89 1 GUARD ASSEMBLY ..Coupling drive
5 ... _ - 1 GUARD ASSEMBLY ..Coupling drive
8409187 ..SD45,SDP45,F45
8400903 .. FP45
6 179881 4 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
7 103343 4 4 WASHER . . P l a i n - 1/2
8 103323 4 4 WASHER .. Lock- 1/2
9 271612 4 4 BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
10 8018580 4 4 WASHER .. Plain - 3/4
11 8140912 4 4 WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. - Formerly 103326
12 8332268 1 1 DUCT .. Air - Flexible - Blower to traction motor air duct
13 8332267 1 1 DUCT .. Air - Flexible - Blower to main generator
14 8332962 1 1 RING .. Clamping -T.M. air duct - U p p e r - 12-9/16 x 2 1 - 1 / 2
15 8332949 1 1 RING .. Clamping - T.M. air duct - Lower - 12-9/16 x 23-1/4
*16 8332284 2 -i RING ..Clamping -Gen. air duct - 10-5/16x18-1/16
17 8332631 1 1 DUCT .. Traction motor air
18 8332639 1 1 GASKET .. Air duct flange
19 179839 58 58 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
20 103321 58 58 WASHER .. Lock - 3/8
21 102635 14 1.4 NUT ..3/8-16 hex.
*22 8116729 A.R. TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
*23 144308 2 2 NUT .. 5/8 tube
*24 8389626 1 1 SCREEN .. Aspirator
*25 9420156 4 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*26 8354565 1 1 ASPIRATOR ASSEMBLY .. Generator pit
*27 8324230 1 1 TUBE ASSEMBLY .. Aspirator
*28 144034 1 1 BUSHING .. Reducing - 3/4 M.P.T. x 1/2 F.P.T.
*29 8153107 1 1 PIPE .. Aspirator drain
8361472,8413680,8362389
8365126,8375058,8389447
I -, 24 -, 7
28 -\THRUk THRU 1
PLATE D3611-6
Ref. Part Number
No. Number Required Description
1 . . . .A . . _ BLOWER ASSEMBLY .. Main generator and traction motor -
Includes D.C. aux. gen. -GP15-1 - See Page 14
2 . . . . - B - - BLOWER ASSEMBLY .. Main generator and traction motor -
Includes D.C. aux. generator - GP38,SD38 - See Page 14
3 . . . . - - C - BLOWER ASSEMBLY .. Main generator and traction motor -
Includes D.C. auxiliary generator - GP38AC,GP38-2,SD38AC,
SD38-2 - See Page 14
4 . . . .- - - D BLOWER ASSEMBLY .. Main generator and traction motor -
Includes A.C. auxiliary alternator - GP38-2.SD38-2 - See Page 14
5 8179815 1 1 1 . DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
6 8253885 - - - 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
7 8391509 1 1 1 - GUARD ASSEMBLY .. Coupling drive - Upper
8 8497264 - - - 1 GUARD ASSEMBLY .. Coupling drive - Upper
9 8092976 1 1 1 1 GUARD ASSEMBLY .. Coupling drive - Lower
10 8120163 4 4 4 4 BRACKET ASSEMBLY .. Cover - Includes mounting
11 8120164 4 4 4 4 MOUNTING .. Shock absorbing
12 8120166 - 4 4 4 BRACKET .. Cover mounting
13 8382115 1 - - - BRACKET .. Cover mounting
14 179799 4 4 4 4 BOLT .. Mounting to bracket - 1/16-20 x 1-1/4 hex. head
15 9416509 4 4 4 4 NUT.. Lock -1/4-20 hex.
16 8391507 1 1 1 . PLATE .. Cover - Lower
17 8497267 . . . 1 PLATE .. Cover - Lower
18 179837 8 8 8 8 BOLT .. Guard and plate mounting - 3/8-16 x 3/4 hex. head
19 103321 - 4 4 4 WASHER .. Lock - 3/8
20 6101225 8 - - - WASHER .. Plain - 3/8
21 9416513 4 4 4 4 NUT.. Lock -3/8-1 6 hex.
8449443,8449444,8450741,9316649
8464720,8450829,8464721
PLATE D3611-7
Ref. Part Number
No. Number Required Description
BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. -
GP40,GP40-2,GP40P-2 - See Page 14
BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. -
SD40,SD40-2,SD40B-2,SD40T-2,F40C - See Page 14
BLOWER ASY. .. Main generator and traction motor - Includes aux. gen. -
F40PH - See Page 14
4 8263653 1 DRIVE ASSEMBLY .. Flexible coupling - See P.L. 3650
5 8409189 1 GUARD ASSEMBLY .. Coupling drive
6 9095659 1 GUARD ASSEMBLY .. Coupling drive
7 179881 4 4 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
8 103343 4 4 4 WASHER ..Plain-1/2
9 103323 8 8 8 WASHER .. Lock - 1/2
10 223450 4 4 4 BOLT .. Blower mounting - 3/4-10 x 2 hex. head - Formerly 271612,271611
11 9522508 4 4 4 WASHER .. Plain - 3/4 - Formerly 8018580
*12 8140912 4 4 4 WASHER .. Hardened -13/16 I.D. x 1-3/8 O.D. - Formerly applied - Form. 103326
13 8419981 1 1 1 DUCT .. Air - Flexible - Blower to traction motor duct
14 8332267 1 1 1 DUCT .. Air - Flexible - Blower to main generator
15 8422526 1 1 1 RING .. Clamping - T.M. air duct - Upper -14-13/16 x 17-3/4
16 8422527 1 1 1 RING .. Clamping - T.M. air duct - Lower -14-13/16 x 20-1/8
17 8426550 2 2 2 RING .. Clamping - Gen. air duct - Lower -10-5/16 x 18-1/16 x 3/16
18 8433193 1 1 1 DUCT .. Traction motor air
19 8433192 1 1 1 GASKET .. Air duct flange
20 179839 14 14 14 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
21 179840 44 44 44 BOLT .. Air duct mounting - 3/8-16 x 1-1/8 hex. head - Formerly 179839
22 103321 58 58 58 WASHER .. Lock - 3/8
23 102635 58 58 58 NUT.. 3/8-16 hex.
*24 8116729 As Required TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
*25 144308 2 NUT .. 5/8 tube
*26 8108211 1 CLAMP ASSEMBLY .. Hanger - 5/8 tube
*27 8108222 1 CLAMP ASSEMBLY .. Hanger -1-1/2 in. pipe
*28 8389626 1 1 SCREEN .. Aspirator
*29 9420156 4 4 SCREW .. Tapping - Screen mounting -1/4-20 x 1/2 hex. head
*30 8354565 1 ASPIRATOR ASY... Generator pit - Not applicable to SD40-2,SD40B-2
*31 8473600 ASPIRATOR ASY. .. Generator pit - SD40-2,SD40B-2 only
*32 8459217 1 ASPIRATOR ASY... Generator pit
8449819,8464722,8493070,8449820: 8464723,9310218
OCTOBER, 1981 9 J3611
E L E C T R O - M O T I V E O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE D3611-8
Ref. Part Number
No. Number Required Description
~T A - BLOWER ASY... Main generator and traction motor - Includes A.C.
- -
auxiliary alternator - GP40-2,SD40T-2 - See Page 14
2 - B - - - BLOWER ASY... Main generator and traction motor - Includes A.C.
auxiliary alternator - SD40-2.SD40B-2 - See Page 14
3 - - C - - BLOWER ASY... Main generator and traction motor - Includes A.C.
auxiliary alternator F40PH,F40PH-2 - See Page 14
4 - - - D - BLOWER ASY... Main generator and traction motor - Includes A.C.
auxiliary alternator - GP50 - See Page 14
- - - - E BLOWER ASY... Main generator and traction motor - Includes A.C.
auxiliary alternator - GP40X - See Page 14
6 8476945 1 1 1 1 1 DRIVE ASY... Flexible coupling - Formerly 8476845 - See P.L. 3650
7 8482723 1 1 . . . GUARD ASY... Coupling drive
8 9095659 - . 1 1 1 GUARD ASY... Coupling drive
9 179881 4 4 4 4 4 BOLT .. Guard mounting -1/2-13 x 1 hex. head
10 103343 4 4 4 4 4 WASHER ..Plain-1/2
11 103323 8 8 8 4 4 WASHER .. Lock -1/2
12 223450 4 4 4 4 4 BOLT .. Blower mounting - 3/4-10 x 2 hex. head - Formerly 271611
13 9525508 4 4 4 4 4 WASHER.. Plain - 3/4 - Formerly 8018580
*14 8140912 4 4 4 4 4 WASHER.. Hardened -13/16 I.D. x 1-3/8 O.D. - Form, applied - Form. 103326
15 8419981 1 1 1 1 1 DUCT ..Air - Flexible - Blower to traction motor duct
16 8332267 1 1 1 1 1 DUCT .. Air - Flexible - Blower to main generator
17 8422526 1 1 1 1 1 RING .. Clamping - T.M. air duct - Upper -14-13/16 x 17-3/4
18 8422527 1 1 1 1 1 RING .. Clamping - T.M. air duct - Lower -14-13/16 x 20-1/8
19 8426550 2 2 2 2 2 RING .. Clamping - Gen. air duct - Lower -10-5/16 x 18-1/16 x 3/16
20 8433193 1 1 1 1 . DUCT .. Traction motor air
20 9327680 . . . . 1 DUCT .. Traction motor air
21 8433192 1 1 1 1 1 GASKET .. Air duct flange
22 179839 14 14 14 14 12 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
23 179840 44 44 44 44 44 BOLT .. Air duct mounting - 3/8-16 x 1-1/8 hex. head - Formerly 179839
24 103321 58 58 58 58 62 WASHER .. Lock - 3/8
25 102635 58 58 58 58 62 NUT ..3/8-16 hex.
*26 8116729 AsReq uired TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
•27 144308 2 2 2 2 2 NUT .. 5/8 tube
*28 8108211 1 1 . 1 1 CLAMP ASY... Hanger - 5/8 tube
*29 8108222 . . 1 - . CLAMP ASY... Hanger -1-1/2 in. pipe
*30 8389626 1 1 1 1 1 SCREEN.. Aspirator
*31 9420156 4 4 4 4 4 SCREW .. Tapping - Screen mounting. -1/4-20 x 1/2 hex. head
*32 8354565 1 . . . . ASPIRATOR ASY... Generator pit
*33 8473600 . 1 . 1 . ASPIRATOR ASY... Generator pit
*34 8459217 . . 1 - - ASPIRATOR ASY... Generator pit
8464722,8464723 ,8497464,9310218,9520794,9327685
J3611 10 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L.NO. J36H
BLOWERS AND DRIVES
Single Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mountings
GP39X,SD45,SD45-2,SD45X,SD45T-2 and F45 Locomotives
PLATE D3611-9
Ref. Part NuiTiber
No. Number Req uired Description
1 .... A . . . BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - SD45,SD45-2,SD45T-2,F45 - See Page 14
2 - - - - - B - - BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - SD45X - See Page 14
3 - - - - - - C - BLOWER ASY. .. Main generator and traction motor - Includes A.C.
auxiliary alternator - SD45-2 - See Page 14
4 .... - - - D BLOWER ASY. .. Main generator and traction motor - Includes A.C.
auxiliary alternator - GP39X - See Page 23
5 8365007 1 - - - DRIVE ASY. .. Flexible coupling \
5 8432314 - 1 - - DRIVE ASY. .. Flexible coupling I bee
o rPLT M:>{J
o/cen
5 8486494 - - 1 - DRIVE ASY. .. Flexible coupling ( ' '
5 8263653 - - - 1 DRIVE ASY. .. Flexible coupling J
6 8409187 1 - - - GUARD ASY. .. Coupling drive
6 8433360 - 1 - - GUARD ASY. .. Coupling drive
6 8409189 - - 1 1 GUARD ASY. .. Coupling drive
7 179881 4 3 4 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
* 8 179896 - 1 - - BOLT .. Guard mounting - 1/2-13 x 3-3/4 hex. head
9 103343 4 4 4 4 WASHER .. Plain - 1/2
10 103323 4 4 8 4 WASHER .. Lock - 1/2
11 8409184 - 1 - - PIPE .. Spacer - Guard mounting - 2-3/4 in. long
12 271612 - 4 - - BOLT .. Blower mounting - 3/4-10 x 2-1/4 hex. head
13 223450 4 - 4 4 BOLT .. Blower mounting - 3/4-10 x 2 hex. head - Formerly 27161 1
14 9522508 4 4 4 4 WASHER .. Plain - 3/4 - Formerly 8018580
*15 8140912 4 4 4 - WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. - Form, applied - Form. 103326
16 8419981 1 1 1 1 DUCT ..Air - Flexible - Blower to traction motor duct
17 8332267 1 1 1 1 DUCT ..Air - Flexible - Blower to main generator
18 8422526 1 1 1 1 RING .. Clamping - TJM. air duct - Upper - 14-13/16 x 17-3/4
19 8422527 1 1 1 1 RING .. Clamping - T.M. air duct - Lower - 14-13/16 x 20-1/8
20 8332284 . 1 . . RING ..Clamping - Gen. air duct - Upper - 10-5/16 x 18-1/16 x 3/8
21 8426550 2 1 2 2 RING .. Clamping - Gen. air duct - Upper & lower - 10-5/16 x 18-1/16 x 3/16 -
Formerly 8332284 upper
22 8433193 1 1 1 1 DUCT .. Traction motor air
23 8433192 1 1 1 1 GASKET .. Air duct flange
24 179838 44 - - - BOLT .. Air duct mtg. - 3/8-16 x 7/8 hex. head - SD45.F45 only
25 179839 - 56 - - BOLT .. Air duct mtg. - 3/8-16 x 1 hex. head
26 179840 44 - 44 44 BOLT .. Air duct mounting - 3/8-16 x 1-1/8 hex. head - Formerly 179839
27 103321 44 56 44 44 WASHER .. Lock - 3/8
28 102635 44 . 44 44 NUT .. 3/8-16 hex.
*29 8389626 1 1 1 1 SCREEN .. Aspirator
*30 9420156 4 4 4 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*31 8354565 1 1 1 - ASPIRATOR ASY. .. Generator pit
*32 8473600 - - - 1 ASPIRATOR ASY. .. Generator pit
8450901,8464724,8467127,8437182,9523279
OCTOBER, 1981 11 J3611
E L E C T R O - M O T I V E V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L.NO. J36ii
BLOWERS AND DRIVES
Single Wheel Blowers, Drives, Guards, Air Ducts, Aspirator and Mountings
DDA40X and SD40-2SS Locomotives
PLATE D3611-10
Ref. Part No.
No. Number Req. Description
1 .... A . BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - DDA40X - See Page 14
* 1 .... - B BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - SD40-2SS - See Page 14
2 8426510 2 1 DRIVE ASY. .. Flexible coupling - See P.L. 3650
3 8426532 2 1 GUARD ASY. .. Coupling drive
4 179881 8 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
5 103343 8 4 WASHER .. Plain - 1/2
6 103323 8 4 WASHER .. Lock - 1/2
7 223450 8 4 BOLT .. Blower mounting - 3/4-10 x 2-1/2 hex. head - Formerly 271612
8 9522508 8 4 WASHER .. Plain - 3/4 - Formerly 8018580
9 8140912 8 4 WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. - Form, applied - Form. 103326
10 8419981 2 1 DUCT .. Air - Flexible - Blower to traction motor duct
11 8332267 2 1 DUCT ..Air - Flexible - Blower to main generator
12 8422526 2 1 RING .. Clamping - T.M. air duct - Upper - 14-13/16 x 17-3/4
13 8422527 2 1 RING .. Clamping - T.M. air duct - Lower - 14-13/16 x 20-1/8
14 83322'84 2 - RING .. Clamping - Gen. air duct - Upper - 10-5/16 x 18-1/16 x 3/8
15 8426550 2 2 RING .. Clamping - Gen. air duct - Lower - 10-5/16 x 18-1/16 x 3/16
16 179839 88 14 BOLT .. Air duct mounting - 3/8-16 x 1 hex. head
17 103321 88 14 WASHER ..Lock -3/8
18 8424446 2 . DUCT ASY. .. Traction motor air
*19 9336351 . 1 DUCT ASY. .. Traction motor air
20 8371477 A.R. STRIP .. Rubber - Generator pit seal - Sold per ft.
*21 8304908 A.R. STRIP .. Rubber - Duct and generator pit seal - Sold per ft.
*22 8116729 A.R. TUBING .. 5/8 C.D. x .049 wall copper - 50 ft.
*23 140308 4 2 NUT .. 5/8 tube
*24 8425925 2 - SCREEN .. Aspirator
*24 8389626 - 1 SCREEN .. Aspirator
*25 9420156 8 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*26 8040163 2 - HOSE .. Rubber - Aspirator drain - 2-3/8 I.D. x 36 in. long
*27 8048700 2 . CLAMP .. Hose
*28 8108211 . 1 CLAMP .. Tube
*29 109429 . 1 ELBOW .. Tube - 5/8 tube x 1/2 FP.T. - 90°
*30 8042815 . 1 ELBOW .. Tube - 5/8 tube x 3/8 FJ>.T. - 45°
*31 8040321 - 1 CONNECTOR .. Tube - 5/8 tube x 3/8 M.P.T.
*32 8449896 2 - ASPIRATOR ASY. .. Generator pit
*32 8473600 - 1 ASPIRATOR ASY. .. Generator pit
8427098,9338177
J3611 12 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE E3611-11
Ref. Part Number
No. Number Required Description
1 .... A - . . BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - GP39-2 - See Page 14
2 ---. - B - - BLOWER ASY. .. Main generator and traction motor - Includes D.C.
auxiliary generator - GP39-2,GP40-2,SDP40F,F40PHR
3 ---- - - C - BLOWER ASY. .. Main generator and traction motor - Includes A.C.
auxiliary alternator - SD40X,SD50S - See Page 14
4 .... - - - D BLOWER ASY. .. Main generator and traction motor - Includes A.C.
auxiliary alternator - SD50 - See Page 14
5 8263653 1 - - - DRIVE ASY. .. Flexible coupling \
6 8484483 - 1 - - DRIVE ASY. .. Flexible coupling > See P.L. 3650
7 9511459 - - 1 1 DRIVE ASY. .. Flexible coupling "
8 9325428 1 - - - GUARD ASY. .. Coupling drive - Formerly 8304198
9 8482723 - 1 - - GUARD ASY. .. Coupling drive
10 8426532 - - 1 1 GUARD ASY. .. Coupling drive
11 179880 4 - - - BOLT .. Guard mounting - 1/2-13 x 7/8 hex. head
*12 179881 - 4 4 4 BOLT .. Guard mounting - 1/2-13 x 1 hex. head
13 103343 8 8 4 4 WASHER ..Plain -1/2
14 103323 4 4 4 4 WASHER .. Lock - 1/2
15 223450 4 4 4 4 BOLT .. Blower mounting - 3/4-10 x 2 hex. head - Formerly 271611
16 9522508 4 4 4 4 WASHER .. Plain - 3/4 - Formerly 8018580
*17 8140912 4 4 4 4 WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. - Form, applied cols. A,C and D -
Formerly 103326
18 8419981 1 1 1 1 DUCT ..Air - Flexible - Blower to traction motor duct
19 8332267 1 1 1 1 DUCT .. Air - Flexible - Blower to main generator
20 8422526 1 1 1 1 RING .. Clamping - T.M. air duct - Upper - 14-13/16 x 17-3/4
21 8422527 1 1 1 1 RING .. Clamping - T.M. air duct - Lower - 14-13/16 x 20-1/8
22 8426550 2 2 2 2 RING .. Clamping - Gen. air duct - Upper and lower - 10-5/16 x 18-1/16 x 3/16 -
Formerly 8332284 upper ring
23 8433193 1 1 1 1 DUCT .. Traction motor air
24 8433192 1 1 1 1 GASKET .. Air duct flange
25 179840 44 44 44 44 BOLT .. Air duct mounting - 3/8-16 x 1-1/8 hex. head - Formerly 179839
26 103321 44 44 44 44 WASHER ..Lock -3/8
27 102635 44 44 44 44 NUT ..3/8-16 hex.
*28 8116729 As Req. TUBING .. 5/8 O.D. x .049 wall copper - 50 ft.
*29 144308 2 2 2 2 NUT .. 5/8 tube
*30 8389626 1 1 1 - SCREEN .. Aspirator
*31 9532827 - - - 1 SCREEN .. Aspirator
•32 9420156 4 4 4 4 SCREW .. Tapping - Screen mounting - 1/4-20 x 1/2 hex. head
*33 8354565 1 1 - - ASPIRATOR ASY. .. Generator pit
*34 8473600 - - 1 ] ASPIRATOR ASY. .. Generator pit
8498396,8483871,9511087,9534633
OCTOBER, 1981 13 J3611
Ref. No. 38 Ref. No. 39 Unit
P.L.3705/3707 Wheel .. Blower Exchange "0
w -H
Ref. Part Number Aux. Gen K.W. Blades Part Locomotive
No. Number Required Description Part No. D.C. A.C. Part No. T.M. Gen. Number Application
3
A B C D
8336370 24 8296469 GP35,39,40,SD35
1 8373975 1 - BLOWER ASY. 5553414 10 - 8489213 24 §
8336370 24 GP40P.SDP35 *
2 8373976 1 - - BLOWER ASY. 5512589 18 - 8366397
8489213 24 o
8336370 24 8383957 DD35,A35,SD40,45,F45
3 8373979 1 - - BLOWER ASY. 5553414 10 - 8489204 36
- 8336370 24 8400598 SDP40.45
4 8373980 1 - • - BLOWER ASY. 5512589 18 8489204 36
8336370 24 8400599 FP45 o
5 8400596 1 - - - BLOWER ASY. 3195473 24 8489204 36
8336370 24 <
6 8413643 1 - - BLOWER ASY. 5553414 10 - 8417807 SD39.SDL39
8489210 16
8336370 24 9083685 SDL39
7 9083175 1 - - - BLOWER ASY. 5512589 18 - 8489210 16 03 O
r*
5553414 10
8336370 24 8384798 GP28,38,38AC,SD28 o z
8 8373977 - 1 - - BLOWER ASY. - 8489213 24
8336370 24 SDP28.38
9 8373978 - 1 - - BLOWER ASY. 5512589 18 - 8489213 24 8400597 %
o
8336370 24 8417806 SD38 m
10 8417805 - 1 - - BLOWER ASY. 5553414 10 - 8489210 16 o Z
11 9803169 . _ . BLOWER ASY. 5553414 10 8433136 24 8 8490647 DDA40X.SD45X a
12 9083170 . . . BLOWER ASY. 5512589 18 . 8433136 24 8 9083681 DDA40X,SD45X,F40PH,PH-2
13 9315845 - - - BLOWER ASY. 5553414 10 • 8463121 20 8 9316490 GP39-2,GP40,GP40-2,40P-2
14 9316511 BLOWER ASY. 5512589 18 8463121 20 8 9316512 in
15 9083171 _ „ BLOWER ASY. 3195473 24 . 8449683 34 6 9083682 SDP40F X
16 9083172 " ~ • BLOWER ASY. .. Replaced by 9083173 5512589 18 8449683 34 6 9082375 F40C o
. S D40 ,40-2 ,408-2 ,40T-2 ,4 5 ,
17 9083173 BLOWER ASY. 5512589 18 8449683 34 6 9083683 45-2,45T-2,F40C,F45
18 9083174 _ . „ BLOWER ASY. 5553414 10 . 8449683 34 6 9083684 SD40 ,40-2 ,408-2 ,401-2,45,
45-2.45T-2.F45
19 9508068 . _ „ BLOWER ASY. 4979844 . 18 8463121 20 8 9514735 GP39X,40-2,40X,50
20 9508069 _ _ . BLOWER ASY. 4979844 . 18 8449683 34 6 9518516 SD40-2,40B-2,40T-2,45-2 o
21 9508070 . . . BLOWER ASY. 9479844 . 18 8433136 24 8 9527371 F40PH.F40PH-2 o
22 9501464 . . BLOWER ASY. 5512589 18 . 9501340 36 12 SD40-2SS
23 9521036 . . BLOWER ASY. 2802131 18 - 8449683 34 6 SD40-2
_ 3195473 24 . 8463121 20 8 GP39-2 o
O 24 9527370 . . BLOWER ASY. m
00 25 9531955 . . _ BLOWER ASY. 2802920 . 18 8463121 20 8 GP39-2.GP50
>
26 9531956 . BLOWER ASY. 2802920 . 18 9501340 36 12 SD40X.SD50.SD50S
27 9511400 BLOWER ASY. 4979844 18 9501340 36 12 9520148 SD40X
O
00
z
r
Ref. No. 38 Ref. No. 39 Unit
P.L. 3705/3707 Wheel.. Blower Exchange
Ref. Part Number Aux. Gen. ICW7 Part Locomotive
No. Number Required Description Part No. D.C. AT: Part No. T.M. Gen. Number Application
tt A B C D
o 28 9315682 BLOWER ASY. 5553414 10 9315681 24 6
29 9536544 BLOWER ASY. 5512589 18 9315681 24 6 GP15-1
30 9527372 BLOWER ASY. 4979844 18 9315681 24 6 *
•-O 31 8460481 BLOWER ASY. 5553414 10 8460480 24 24 GP38.SD38 o
c 32 9083177 BLOWER ASY. 5553414 10 8433136 24 8 8495076 SD38AC.SD38-2
33 9083176 BLOWER ASY. 5512589 18 8433136 24 8 9083686
34 9316507 BLOWER ASY. 5553414 10 8463121 20 8 9316508
35 9316509 BLOWER ASY. 5512589 18 8463121 20 8 9316510 }GP38AC,GP38-2
00 9508066 I GP38-2.GP38AC o
36 9508071 BLOWER ASY. 4979844 18 8463121 20
37 9508067 BLOWER ASY. 4979844 18 8433136 24 SD38-2 <
The following compoennts - Reference numbers 38 thru 86 are applicable to one (I) Blower Assembly only.
GENERATOR ASY... Auxiliary - See O
38 1 1 1I 1
Chart above z
39 As Required WHEEL .. Traction motor and/or main 67
generator blower - See chart above 68
40 8280665 8 8 NUT .. Lock - Fan hub - 3/8-24 spline o
271560 BOLT .. Blower wheel and cplg. flange - 69 38 m
41
Z
5/8-11 x 1-3/4 hex. head
42 103325 WASHER ..Lock-5/8
43 8117627 WASHER .. Flange - 21/32 I.D. x
2-5/8 O.D. x 5/16 thick
44 8304347 BRACKET .. Aux. gen. and blwr. mtg. \
44 8340717 BRACKET .. Aux. gen. and blwr. mtg. I Left I
44 8422487 BRACKET.. Aux. gen. and blwr. mtg. I Side o
44 8448610 BRACKET .. Aux. gen. and blwr. mtg. 7
45 8304173 BRACKET .. Aux. gen. and blwr. mtg. \
45 8304718 BRACKET .. Aux. gen. and blwr. mtg. I Right
45 8422404 BRACKET .. Aux. gen. and blwr. mtg. / Side
45 8448611 BRACKET .. Aux. gen. and blwr. mtg. 1 o
46 271612 BOLT .. Bracket to aux. gen. - 45 O
3/4-10 x 2-1/4 hex. head
47 271609 BOLT .. Bracket to blower -
3/4-10 x 1-3/4 hex. head
48 103326 10 10 10 WASHER .. Lock - 3/4 r
49 8332282 HOUSING .. Blower - Main gen. 2
49 8340818 HOUSING .. Blower - Main gen. 39 o
w 50 8332297 HOUSING .. Blower - Traction motor 44
51 9320409 HOUSING .. Blower - Main gen. and T.M. o
51 9320410 HOUSING .. Blower - Main gen. and T.M. COLUMNS A a n d B z
PLATE F3611-12
Ref. Part Number
No. Number Requked Description
w
OS
A B C D Z
.... o
1 1 1 1 BLOWER ASY. .. See Pages 14 and 15
52 8303106 4 4 4 4 PAD .. Tapping - Blower housing - Upper Os
right, upper left, lower right, lower left - RQ
Pad not applicable to lower left, upper ~\ rn ,-52 ^72 ,-43
and lower right for ref. nos. 3,4,5 and 31 \ j_—— . \ f / S
yf fe^
'rifr^ y/ -T-
53 8332283 1 - - - PAD .. Tapping - Blower housing lower 74j__ \ |
left - Appl. to ref. nos. 3 ,4 and 5 - ^fifl A
Previously applied to ref. nos. 1 ,2,6 and 7 oo^l
*54 8303107 1 . . 1 PAD .. Tapping - Blower housing - Upper V. — ^ ——— ' f \^
\ i \-jufa
right - Appl. to ref. nos. 3,4,5 and 31 - 39 — _ ~^—— i o
Previously applied to ref. nos. 1,2,6 thru 10 ^ L/ ' / A~3
i b <
*55 8448946 . . 1 PAD .. Tapping - Blower housing - Lower Y
.
61
*62
8332291
8338678
-
1
6
-
- -
- .
PAD .. Blower housing support
GUARD .. Screen - Gen. blower
58
51 — —
-—— -—— •— — —
- x. ^^^-"4<
\±*^^'^
z
o
m
Z
o
-t
o
o
o
•zo
O
Z
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
GPI 5-1 ,GP18 ,GP20,GP28 ,GP30,GP35 ,GP38 ,GP38 AC,GP38-2,GP39 ,GP39-2 ,GP39X,
GP40,GP40P,GP40-2 ,GP40P-2 ,GP50 JDD35 J)DA35 ,DDA40X,SD18,SD28 ,SD35 ,SD38,
SD38AC,SD38-2,SD39,SDL39,SD40,SD40-2,SD40-2SS,SD40T-2,SD45,SD45-2,SD45X,SD45T-2,
SDP28,SDP35,SDP38,SDP40,SDP40F,SDP45,F40C;F40PH,F45 and FP45 Locomotives
Ref. No. 1
PLATE A3650-1
Ref. No. 1
PLATE A3650-2
Ref. Part No. Ref. No. 3 - Shaft Locomotive
No. Number Req. Description Part No. Length Application
LOCOMOTIVES WITH AUXILIARY
A.C. ALTERNATOR
1 8253885 1 DRIVE ASY . .. Flexible coupling 8253884 9.870 GP15-l,GP38-2,SD38-2
1 8476945 1 DRIVE ASY . .. Flexible coupling 8476944 15.625 GP39-2,GP40-2,GP40X,GP50,
SD40-2 ,SD40B-2 ,SD40T-2 ,
F40PH,F40PH-2
1 8486494 1 DRIVE ASY . .. Flexible coupling 8486493 17.406 SD45-2
1 9511459 1 DRIVE ASY . .. Flexible coupling 9511458 20.469 SD40X,SD50,SD50S
2 8195996 2 COUPLING ASY... Flexible - Replaces 8098541
3 .... 1 SHAFT .. Flange drive - See chart above
4 181465 8 BOLT .. Coupling to shaft - 9/16 -18 x 3-1/2 hex. head
5 9416519 8 NUT.. Lock-9/16-18 hex.
+* 6 8082956 1 FLANGE .. Coupling - Auxiliary generator drive
+* 7 271560 2 BOLT .. Flange - 5/8 -11 x 1-3/4 hex. head
+* 8 103325 2 WASHER .. Lock - 5/8
+* 9 8117627 2 WASHER .. Plain - 21/32 I.D. x 2-5/8 O.D. x 5/16 in. thick
Unit Replaced
Part Exchange KW By Part Page Locomotive
Number Number Rating Model Number No. Application
5512589
2802131 - - - - 18 4A-8102M1 9096991 8 SD40-2
Ref. No. 1
PLATE D3705-1
Ref. Part Number
No. Number Required Description
A B C D
1 5385448 1 - - - GENERATOR ASY. .. Auxiliary -Model A7 159 -A4 ,A7159 -M2
1 5553414 . 1 - . GENERATOR ASY. .. Auxiliary - Model A7159-A5
1 5553414 . . 1 . GENERATOR ASY. .. Auxiliary - Model 6A-7159
* 1 4954706 . . 1 GENERATOR ASY. .. Auxiliary -Model A7159-M4
2 . . . . 1 1 1 1 ARMATURE ASY. .. Auxiliary generator - See Page 5
3 3181141 2 2 2 2 KEY .. Armature shaft extension
3 3179022 2 . . . KEY .. Armature shaft extension - A-7159-M2
4 . . . . 1 1 1 1 FRAME ASY. .. Auxiliary generator - Includes coils - See Pg. 3
* 5 5332377 1 1 1 1 PLATE .. Name
* 6 145369 2 2 2 2 SCREW .. Drive - Nameplate - No. 4 x 3/16 round head
7 . . . . 1 1 1 1 FRAME ASSEMBLY .. Comm. end - Includes brush holders - See Page 4
8 5385078 1 1 . 1 FRAME .. Fan end
* 9 4997018 . . 1 . FRAME .. Fan end
9 181712 8 8 8 8 BOLT .. End frame mounting - 1/2-20 x 3-1/4 hex. head
10 9411378 8 8 8 8 WASHER ..Lock -1/2
11 5320523 4 4 4 4 WASHER ..Plain -1/2
12 9419736 8 8 8 8 SCREW .. Bearing housing retaining - 3/8-16 x 1-3/4 hex. socket head
13 453788 8 8 8 8 WASHER .. Lock - 3/8
14 5327751 2 2 2 2 COVER .. Inspection
15 5327750 4 4 4 4 SCREW .. Thumb - Inspection cover
•16 . . . . 8 8 8 8 BRUSH .. Carbon - See Parts List 9136
PLATE C3705-2
Ref. Part No.
No. Number Req. Description
A B
1 5385449 FRAME ASY. .. Aux. gen. - Model A7159-A4,A7159-M2 . Repl. by 5552497
2 5552497 1 FRAME ASY. .. Aux. gen. -Model A7159-A5,A7159-M4 and 6A-7159 -
Replaces 5385449
3 5387966 1 FRAME ASY. .. Auxiliary generator - Replaced by 5552496
4 5552496 1 FRAME ASY. .. Auxiliary generator - Replaces 5387966
5 5344651 1 1 BOLT .. Eye - Lifting - 5/8-1 1 threads
The following components, Ref. Nos. 6 thru 25 are applicable to Ref. Nos. 1 and 2.
6 5385654 4 COIL ASSEMBLY .. Interpole - Includes pole piece
* 1 5379997 4 SHIM .. Interpole - .017 thick
8 5327728 4 COIL.. Shunt
* 9 5327727 4 POLE.. Shunt coil
10 181702 16 BOLT .. Coil mounting -1/2-20 x 1-3/4 hex. head
11 120384 16 WASHER.. Lock -1/2
12 3177704 1 LEAD ASSEMBLY .. Interpole to interpole - 9-7/32 in. long
13 3177705 2 LEAD ASSEMBLY.. Interpole to interpole - 7-13/32 in. long
14 5398505 1 LEAD ASSEMBLY .. Interpole to shunt coil -13 in. long - No. 12 AWG.
15 5398504 2 LEAD ASSEMBLY .. Interpole to brush-9 in. long-No. 6 AWG.
16 5324357 1 LEAD ASSEMBLY .. A2 -19-7/8 in. long - No. 10 AWG.
17 5398506 1 LEAD ASSEMBLY .. Fl -18-1/2 in. long - No. 12 AWG.
18 180018 8 BOLT ..Connector to interpole -1/4-20 x 5/8 hex. head
19 120380 8 WASHER .. Lock -1/4
20 120375 8 NUT.. 1/4-20 hex.
*21 5397610 5 CONNECTOR .. Cable-.172 ID. x.302 O.D.X 3/8 in. long
*22 5517026 2 SLEEVE .. Insulating - Cable connector - .768 x 3 in. long
*23 1067384 4 SLEEVE.. Insulating-Cable connector-.263x2-1/2 in. long
*24 5515186 1 SLEEVE .. Insulating - Fl cable - .294 x 2-1 /4 in. long
*25 5378992 5 MARKER.. Lead
17
Ref. No. 1
PLATE B3705-3
Ref. Part No.
No. Number Req. Description
A B C
1 5551985 1 - - FRAME ASY. .. Comm. end - Model A71 59-A4,A71 59-M2 and A71 59-A5 -
Constant pressure brush holder - Replaces 5385495
* 1 5385495 - 1 - FRAME ASY. .. Comm. end - Model A71 59-M4 - Torsion spring brush holder -
Replaced by 5551985
* 1 4997022 - - 1 FRAME ASY. .. Comm. end - Model 6A-7159
* 2 4997017 . . 1 FRAME .. End
3 5385079 1 1 . FRAME .. End
4 5551980 4 . 4 HOLDER ASSEMBLY .. Brush - Constant pressure type - See Page 7
* 5 5387140 - 8 - HOLDER ASSEMBLY .. Brush - Torsion spring type - See Page 7
6 5316998 4 4 4 STUD .. Brush holder
1 5312128 4 4 4 SLEEVE .. Stud insulating
8 5317124 4 4 4 DISC .. Stud insulating
9 1070969 4 4 4 PLUG .. Expansion - Disc retaining
10 5313422 4 4 4 WASHER .. Insulating - 1 .067 ID. x 1-7/8 OX), x 1/16 thick
11 5312127 4 4 4 WASHER .. Insulating - .880 ID. x 1-5/8 OD. x 1/16 thick
12 4942527 4 4 4 WASHER .. Insulating - 5/32 thick - Replaces 5386534
13 5327711 4 4 4 WASHER .. Spring - Brush holder stud
14 5327712 4 4 4 WASHER .. Flat - Brush holder stud - Steel
15 5308407 8 8 8 NUT .. Lock - Brush holder stud - 7/8-14 hex.
16 145507 4 4 4 NUT .. Stamped lock - Brash holder stud - 7/8-14 hex.
17 5386230 1 11 CONNECTOR .. Brush to brash
18 5385493 1 11 LEAD ASSEMBLY ..Al
19 5386232 2 22 BLOCK .. Lead clamp - Small
20 180024 1 11 BOLT .. Block mounting - 1/4-20 x 1-1/4 hex. head
21 120380 1 11 WASHER ..Lock -1/4
22 120392 1 11 WASHER ..Plain -1/4
23 5385490 2 22 BLOCK .. Lead clamp - Large
24 5385491 1 11 PLATE .. Clamp block - Large
25 180085 1 11 BOLT .. Plate and block mounting - 5/16-18 x 1-3/4 hex. head
26 180091 1 11 BOLT .. Plate and block mounting - 5/16-18 x 2-l/2hex. head
27 120214 2 2 1 WASHER.. Lock -5/1 6
Ref. No. 1
COLUMN A
PREVIOUS DESIGN
Ref. No. 1
COLUMN B
CURRENT DESIGN
PLATE E3705-*
Ref. No. 1
PLATE D3705-6
Ref. Part Number
No. Number Required Description
A B C
1 2802131 1 GEN. ASY. .. Aux. - Model 4A-8102 Ml - Replaced by 5512589 and 9096991
* 1 5512589 1 - - GENERATOR ASSEMBLY .. Auxiliary - Model 4A-8102
1 5512589 - 1 - GENERATOR ASSEMBLY .. Auxiliary - Model A8102-A3
1 5512589 - - 1 GENERATOR ASSEMBLY .. Auxiliary - Model A8102-A2
* 2 4996691 1 . . ARMATURE ASY. .. Auxiliary generator - See Page 11
2 5384439 - 1 1 ARMATURE ASY. .. Auxiliary generator - See Page 11
3 3181141 2 2 2 KEY .. Shaft extension
4 5337317 1 1 1 FRAME ASY. ..Auxiliary generator -Includes coils -See Page 9
* 5 5332377 1 1 1 PLATE .. Name
* 6 145369 2 2 2 SCREW .. Drive - Name plate - No. 4 x 3/16 round head
7 4996690 1 - - FRAME ASY. .. Commutator end - Includes brush holders - See Page 10
7 5386189 . 1 . FRAME ASY. .. Commutator end - Includes brush holders - See Page 10
7 5333788 - - 1 FRAME ASY. .. Commutator end - Includes brush holders - See Page 10
8 4979813 1 . . FRAME .. Fan end
9 5386188 . 1 . FRAME .. Fan end
*10 5335458 . . 1 FRAME ASSEMBLY.. Fan end
*11 5327756 . . 1 RETAINER .. Felt seal
•12 5324298 . . 1 WASHER .. Seal retainer
*13 1078262 - - 1 PLUG .. Expansion - Seal retainer
14 186679 10 10 10 BOLT .. End frame mounting - 3/8-16 x 1-1/4 hex. head
15 120382 10 10 10 WASHER .. Lock - 3/8
16 5388536 4 4 4 WASHER .. Plain - Commutator end
17 9419736 8 8 8 SCREW .. Bearing cap - 3/8-16 x 1-3/4 hex. socket head
18 453788 8 8 8 WASHER .. Lock - 3/8 - Formerly 120382
19 5335452 1 1 1 COVER .. Commutator end
20 5335450 2 2 2 BOLT .. Cover retaining
21 5335451 1 1 1 NUT .. Wing - Cover retaining
•22 . . . . 8 8 8 BRUSH .. Carbon - See Parts List 9 1 36
Ref. No. 1
PLATE D3705-7
Ref. Part No.
No. Number Req. Description
1 5337317 1 FRAME ASSEMBLY.. Aux. gen.-Model A8102-A2 A8102-A3 and 4A-8102
2 5335456 1 FRAME ASSEMBLY .. Aux. gen. - Less coils
3 5344651 1 BOLT .. Eye - Lifting - 5/8-11 threads
4 5331025 4 COIL ASSEMBLY .. Interpole - Includes pole piece
5 5335462 4 COIL ASSEMBLY.. Shunt
6 5331058 4 POLE .. Shunt coil
7 180179 16 BOLT .. Coil mounting - 1/2-13 x 1-3/4 hex. head
8 120384 16 WASHER.. Lock - 1/2
9 5339856 8 SHIM .. Interpole coil - 4-5/8 x 3/4 x .017 thick - Steel
10 5305348 4 SHIM .. Interpole coil-4-5/8 x 3/4 x .010 thick-Steel
VIEW A
Ref. No. 1
PLATE C3705-8
Ref. Part No.
No. Number Req. Description
A B C
* 1 4996690 1 „ . FRAME ASSEMBLY .. Comm. end - Model 4A-8102
1 5386189 . 1 . FRAME ASSEMBLY .. Comm. end - Model A8102-A3
* 1 5333788 - - 1 FRAME ASSEMBLY.. Comm. end -Model A8102-A2
* 2 4980959 1 . . FRAME .. End
2 5386187 . 1 . FRAME .. End
* 2 5335460 . . 1 FRAME .. End
* 3 5327756 . . 1 RETAINER .. Felt seal
* 4 5324298 . . 1 WASHER .. Felt seal retainer
* 5 1078262 - - 1 PLUG .. Expansion - Seal retainer
6 5551980 4 4 4 HOLDER ASSEMBLY .. Brush - Constant pressure type - See Page 7
7 1066329 4 4 4 STUD .. Brush holder
8 5312128 4 4 4 SLEEVE .. Stud insulating
9 5317124 4 4 4 DISC .. Stud insulating
10 1070969 4 4 4 PLUG .. Expansion - Disc retaining
11 5313422 4 4 4 WASHER .. Insulating - 1.067 I.D. x 1-7/8 O.D. x 1/16 thick
12 5312127 4 4 4 WASHER .. Insulating - .880 ID. x 1-5/8 OX), x 1/16 thick
13 4942527 4 4 4 WASHER .. Insulating - 5/32 thick - Replaces 5386534
14 5327711 4 4 4 WASHER .. Spring - Brush holder stud
15 5327712 4 4 4 WASHER .. Flat - Brush holder stud
16 5393832 4 4 4 CLIP .. Terminal
17 5308407 8 8 8 NUT .. Lock - Brush holder stud - 7/8-14 hex.
18 145507 4 4 4 NUT .. Stamped lock - Brush holder stud - 7/8-14 hex.
P.L. NO.G3705
D.C. AUXILIARY GENERATOR
Armature Assembly
12
Ref. No. 1
PLATE C3705-9
Ref. Part No.
No. Number Req. Description
A B
/ 1 5384439 1 . ARMATURE ASY. .. Auxiliary gen. - Model A8102-A2 and A8102-A3
* 1 4996691 - 1 ARMATURE ASY. .. Auxiliary gen. - Model 4A-8102
2 5317703 1 1 COMMUTATOR .. Armature
3 5375933 1 . SHAFT .. Armature
* 3 4996680 . 1 SHAFT .. Armature
4 5367138 A.R. A.R. WEIGHT .. Balance - 3/32 in. thick with countersunk holes
5 5387208 A.R. A.R. WEIGHT .. Balance - 3/32 in. thick - Holes not countersunk
6 5387209 A.R. A.R. WEIGHT .. Balance - 1/32 in. thick
7 123854 A.R. A.R. SCREW .. Weight mounting - For weight thickness 7/32 maximum,
3/32 in. minimum - 10-24 x 1/2 flat head
8 120620 A.R. A.R. SCREW .. Weight mounting - For weight thickness 3/8 in. maximum,
1 /4 in. minimum - 1 0-2 x 3/4 flat head
9 5335453 1 1 FAN .. Armature
10 9411928 6 6 BOLT .. Fan mounting - 3/8-16 x 1-1/2 hex. head
11 453788 6 6 WASHER .. Lock - 3/8
12 5393723 A.R. A.R. WEIGHT .. Fan balance
13 4979588 1 > HOUSING .. Bearing - Fan end - Replaces 3181203
14 4979589 1 - HOUSING .. Bearing - Commutator end - Replaces 3181204
»15 4979817 - 2 HOUSING .. Bearing - Fan end and commutator end
16 5312229 2 2 GASKET .. Housing to cover and housing to end frame
17 907786 2 - BEARING .. Ball - Armature shaft
•17 908275 - 2 BEARING ..Ball - Armature shaft
18 5312203 2 . SPACER .. Bearing
19 3181232 1 - COLLAR .. Bearing retaining - Fan end
20 5375932 1 - COLLAR .. Bearing retaining - Commutator end
*21 8305894 A.R. - SEALANT .. Collar - 1/3 oz.
•22 2800420 - 2 SEAL .. End frame to shaft - Comm. end and fan end
•23 9327352 A.R. A.R. GREASE .. Bearing - 35 Ib. can
/ Refer to M.I. 9624 for conversion to Model 4A-8102 armature and improved bearing arrangement.
P.L. No.G3705
D.C. AUXILIARY GENERATOR
24 KW Auxiliary Generator
GP39-2,GP40-2,SDP40F,FP45 and F40PH Locomotives
Ref. No. 1
PLATE C3705-10
Ref. Part No.
No. Number Req. Description
1 3195473 1 GENERATOR ASSEMBLY .. Auxiliary - 24KW - Model A8145,2A8145,2A-8145-M1
2 . . . . 1 ARMATURE ASSEMBLY .. Generator - See Page 16
3 3181141 2 KEY .. Armature shaft extension
4 3199387 1 FRAME ASSEMBLY .. Generator - Includes coils - See Page 13
*5 5332377 1 PLATE.. Name
* 6 145369 2 SCREW .. Drive - No. 4 x 3/16 round head
7 . . . . 1 FRAME ASSEMBLY .. Commutator end - Includes brush holders -
See Page 14
*8 4979813 1 FRAME .. Fan end - 2A-8145-M1
9 5386188 1 FRAME .. Fan end - A8145, 2A-8145
10 186679 10 BOLT .. End frame - 3/8-16 x 1-1/4 hex. head
11 453788 18 WASHER .. Lock - 3/8 - End frame and bearing cap screw - Formerly 120382
12 5388536 4 WASHER .. Plain - Commutator end
13 9419736 8 SCREW .. Bearing cap - 3/8-16 x 1-3/4 hex. socket head
14 3199420 1 COVER .. Commutator end - Formerly 5399420 }
15 5335450 2 BOLT ..Cover retaining
A8145,2A-8145
16 3199458 1 SCREW .. Wing - Cover mounting - 5/16-18 x 1
17 3199457 1 RING .. Wing screw retaining
*18 5335452 1 COVER .. Commutator end
*19 5335451 1 SCREW .. Wing - Cover mounting } 2A-8145-M1
*20 . . . . 8 BRUSH .. Carbon - See Parts List No. 9136
Ref. No. 1
PLATE C3705-11
Ref. Part No.
No. Number Req. Description
1 3199387 1 FRAME ASSEMBLY.. Includes coils
2 3199380 1 FRAME ASSEMBLY.. Less coils
3 5344651 1 BOLT .. Eye - Lifting
4 3199511 4 COIL ASSEMBLY .. Interpole - Includes pole piece
5 3199517 4 COIL ASSEMBLY.. Shunt
6 3199416 4 POLE ASSEMBLY.. Shunt
7 180179 16 BOLT ..Coil mounting-1/2-13x1-3/4 hex. head
8 120384 16 WASHER .: Lock -1 /2
9 3199413 A.R. SHIM .. Interpole coil - .010 thick
10 3199412 A.R. SHIM .. Interpole coil - .017 thick
11 3199410 1 LEAD ASSEMBLY.. Al
12 3199409 1 LEAD ASSEMBLY.. A2
13 3180143 1 LEAD ASSEMBLY.. Fl
14 5533973 2 CONNECTOR .. Interpole to interpole -11-3/8 in. long
15 5533972 1 CONNECTOR .. Interpole to interpole -10-5/8 in. long
16 180018 8 BOLT .. Connector -1/4-20 x 5/8 hex. head
17 120380 8 WASHER .. Lock - Connector bolt -1/4
18 120375 8 NUT.. Connector bolt-1/4-20 hex.
*19 5337319 1 BLOCK .. Lead clamp - Outer
*20 5337318 1 BLOCK .. Lead clamp - Inner
*21 5314517 1 PLATE .. Lead clamp block
*22 132355 2 SCREW.. Lead clamp mounting-5/16-18x2 fil. head
*23 120214 8 WASHER .. Lock-Lead clamp and bracket screw-5/16
*24 5393855 6 BRACKET.. Lead retainer
*25 180077 6 SCREW ..Bracket mounting-5/16-18x3/4 hex. head
*26 120214 6 WASHER .. Lock - 5/16 - Lead bracket screw
27 3199411 1 LEAD ASSEMBLY .. Interpole to shunt coil
*28 5397610 3 CONNECTOR .. Cable - .172 ID. x .302 OD. x 3/8 long
*29 1067384 3 SLEEVE .. Insulating - .263 ID. x 2-3/4 long
*30 5397591 1 CONNECTOR .. Cable - No. 6 cable size
*31 038084 1 SLEEVE.. Cable connector
VIEW A
PLATE B3705-12
Ref. Part No.
No. Number Req. Description
A B
1 3199360 1 . FRAME ASY. „. Comm. end - Model A8145.2A8145
* 2 4980961 - 1 FRAME ASSEMBLY .. Comm. end - Model 2A8145-M1
3 5386187 1 - FRAME .. End
* 4 4980959 - 1 FRAME .. End
5 3199361 4 4 HOLDER ASSEMBLY .. Brush - See Page 15
6 1066329 4 4 STUD .. Brush holder
7 5312128 4 4 SLEEVE .. Stud insulating
8 5317124 4 4 DISC .. Stud insulating
9 1070969 4 4 PLUG .. Expansion - Disc retaining
10 5313422 4 4 WASHER .. Insulating - 1.067 I.D. x 1-7/8 O.D. x 1/16 thick
11 5312127 4 4 WASHER .. Insulating - .880 1.D. x 1-5/8 O.D. x 1/16 thick
12 4942527 4 4 WASHER .. Insulating - 5/32 thick - Replaces 5386534
13 5327711 4 4 WASHER .. Spring - Brush holder stud
14 5327712 4 4 WASHER .. Flat - Brusher holder stud
IS 5393832 4 4 CLIP .. Terminal
16 5308407 8 8 NUT .. Lock - Brush holder stud - 7/8-14 hex.
17 145507 4 4 NUT .. Stamped lock - Brush holder stud - 7/8-14 hex.
*18 180073 4 BOLT .. Terminal screw - 5/16 - 18 x 1/2 hex. head
*18 9417538 • 4 BOLT .. Terminal screw - 5/16 - 18 x 5/8 hex. head
Ref. No. 1
PLATE A3705-13
Ref. Part No.
No. Number Req. Description
1 3199361 1 HOLDER ASY... Brush
2 5386547 2 ARM.. Brush
3 5310593 2 SPRING.. Brush arm
4 5393724 1 PIN.. Spring retainer
5 188736 1 PIN.. Cotter-Spring retainer pin-1/16x3/4 stainless steel
6 3199362 1 BRACKET.. Brush retainer
7 5396361 1 SCREW .. Brush terminal - No. 10 - 32 x 5/8 hex. slotted head
8 120217 1 WASHER.. Lock-No. 10
9 042663 1 WASHER ..Plain-.196 LD.x 7/16 O.D.
10 182929 2 SCREW .. Set - Brush holder mounting - 3 / 8 - 1 6 x 1 - 1 / 4 square head
11 120382 2 WASHER.. Lock - 3/8
12 124829 2 NUT .. Jam - 3/8 -16 hex.
+13 - - - - 2 BRUSH .. Carbon-See P.L. No. 9136
PLATE A3705-14
Ref. Part No.
No. Number Req . Description
A B C
/* 1 1 . . ARMATURE ASSEMBLY .. Auxiliary generator - A-8145
f 2 . 1 - ARMATURE ASSEMBLY .. Auxiliary generator - 2A-8145
3 4981035 . - 1 ARMATURE ASSEMBLY .. Auxiliary generator - 2A-8145-M1
4 3199230 1 1 1 COMMUTATOR .. Armature
5 3199233 1 . . SHAFT .. Armature
6 4952794 . 1 . SHAFT .. Armature
7 4980962 . - 1 SHAFT .. Armature
8 5367138 A.R. WEIGHT .. Balance - 3/32 thick with countersunk holes
9 5387208 A.R. WEIGHT .. Balance - 3/32 thick - Holes not countersunk
10 5387209 A.R. WEIGHT .. Balance - 1/32 thick
11 123854 A.R. SCREW .. Weight mounting - For weight thickness 3/8 in. maximum
1/4 minimum - 10-24 x 3/4 flat head
12 120620 A.R. SCREW .. Weight mounting - For weight thickness 3/8 in. maximum
1/4 minimum - 10-24 x 3/4 flat head
13 5335453 1 1 1 FAN .. Armature
14 9411928 6 6 6 BOLT .. Fan mounting - 3/8-16 x 1-1/2 hex. head
15 453788 6 6 6 WASHER .. Lock - 3/8
16 5393723 A.R. WEIGHT .. Balance - Fan
17 4979588 1 1 _ HOUSING .. Bearing - Comm. end A-8145 - Fan end 2A-8145 - Repl. 3181203
*18 3199455 1 - - HOUSING .. Bearing - Fan end
19 4979589 - 1 - HOUSING .. Bearing - Commutator end - Replaces 3181204
*20 4979817 - - 2 HOUSING .. Bearing
21 5312229 2 2 2 GASKET .. Bearing housing to cover
22 907786 1 2 ,
BEARING .. Ball - Comm. end only A-8145 - Both ends 2A-8145
*23 7451679 1 . . BEARING .. Roller - Fan end
24 908275 - - 2 BEARING .. Ball - Formerly 2940515
*25 4387273 1 - - SPACER .. Bearing - Fan end
*26 5312203 - 1 - SPACER .. Bearing - Fan end
27 5375932 1 1 - COLLAR .. Bearing retainer - Commutator end
28 3181232 1 1 - COLLAR .. Bearing retainer - Fan end
*29 2800420 - - 2 SEAL .. End frame to shaft - Comm. end and fan end - Replaces 4979845
and 4979594
*30 8305894 A.R. .SEALANT.. Collar -l/3oz.
*31 9327352 A.R. GREASE .. Bearing - 35 Ib. can
/ Armature assembly is no longer available. Refer to M.I. 9624 for conversion to 2A-8145-M1 armature and
bearing arrangement.
G3705 16 OCTOBER, 1981
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
29
Ref. No. 1
PLATE C3707-1
Ref. No. 1
PLATE C3707-2
P.L. No.B3709
HEAD END POWER ALTERNATOR
END VIEW
Ref. No. 1
PLATE B3709-1
Ref. No. 1
PLATE B3709-2
Ref. Part No.
No. Number Req. Description
1 2801566 1 _
ARMATURE AND FIELD ASSEMBLY .. Rotating
1 4997030 - 1 ARMATURE AND FIELD ASSEMBLY .. Rotating
2 2801564 1 _ ARMATURE ASSEMBLY .. Exciter
2 4997141 . 1 ARMATURE ASSEMBLY .. Exciter
3 1078943 1 . KEY .. Armature assembly
3 5393702 - 1 KEY .. Armature assembly
4 4951571 1 1 RING .. Exciter retaining
5 9411392 3 3 BOLT .. Ring - 3/8-16 x 1-1/4 hex. head
6 453788 3 3 WASHER .. Lock - 3/8
7 4996494 1 1 KEY .. Shaft
8 2801565 1 _
FIELD AND SHAFT ASSEMBLY .. Rotating
8 4997114 - 1 FIELD AND SHAFT ASSEMBLY .. Rotating
9 2801225 4 - COIL ASSEMBLY .. Rotating
9 4980848 - 4 COIL ASSEMBLY .. Rotating
*10 4996124 36 - BOLT .. Coil mounting - 7/8-9 x 6 in. long
*10 4956742 - 40 BOLT .. Coil mounting - 3/4-10 x 5-1/2 in. long
11 2801563 1 - SHAFT ..Rota ting field
11 4997113 - 1 SHAFT .. Rotating field
*12 4996502 16 . SUPPORT .. Coil
*12 5356491 . 12 SUPPORT .. Coil
13 4997115 1 1 RECTIFIER ASSEMBLY .. Rotating - Surge protection
*14 5386280 3 3 RECTIFIER .. Cathode base
*15 5386281 3 3 RECTIFIER .. Anode base
*16 4943587 2 2 RECTIFIER .. Silicon controlled
*17 4946953 8 8 NUT .. Lock - Rectifier
18 5362337 2 2 LEAD .. Rotating field
19 5397591 2 2 CONNECTOR .. Lead
20 120523 2 2 CLIP .. Lead
21 9411395 2 2 BOLT .. Clip - 1/4-20 x 1/2 hex. head
22 453294 2 2 WASHER.. Lock -1/4
23 4986746 16 - STUD .. Coil - 3/8-24 x 27-1/8 in. long
23 4980887 - 16 STUD .. Coil - 3/8-24 x 29-3/8 in. long
24 433788 32 32 WASHER .. Lock - 3/8
25 9418856 32 32 NUT .. 3/8-24
-2 /——25
20
SIDE VIEW
45
END VIEW
Ref. No. 1
PLATE A3709-3
Ref. No. 1
PLATE A3709-4
Ref. Part No.
No. Number Req. Description
2801474 1 ARMATURE AND FIELD ASSEMBLY .. Rotating
-> 2801516 1 ARMATURE ASSEMBLY .. Exciter
3 5390436 1 KEY .. Armature
4 9432600 1 WASHER .. Lock - Exciter retaining
5 9432602 1 NUT .. Lock
6 2801473 1 FIELD AND SHAFT ASSEMBLY .. Rotating
7 2801408 1 SHAFT .. Rotating field
8 4996058 4 COIL ASSEMBLY .. Rotating
9 4956741 24 BOLT .. Coil mounting - 1-1/4-7 x 8 hex. head
*10 3180199 20 SUPPORT .. Coil
11 4979758 1 RECTIFIER ASSEMBLY .. Rotating - Surge protection
*12 5386280 3 RECTIFIER .. Cathode base
*13 5386281 3 RECTIFIER .. Anode base
*14 4943587 1 RECTIFIER .. Silicon controlled
*15 4946953 8 NUT .. Lock - Rectifier
16 4996494 1 KEY .. Rectifier
17 5534349 i LEAD .. Rotating field
18 5397591 ~i CONNECTOR .. Lead
19 120525 7 CLIP .. Lead
20 9411395 t BOLT .. Clip - 1/4-20 x 1/2 hex. head
21 453294 o WASHER.. L o c k - 1 / 4
+*22 4988253 1 KIT .. Repair - Rectifier
Ref. No. 3
Ref. No. 1
PLATE C3909-1
5 9326600 X X 3
6 8301947 X 8 65:12
/ Equipped with train control transducer retainer,
ff Equipped with special grease filler cap.
GEAR CASE .. Lower Half
7 9310002 X X X 5
8 8446094 9310002 X X 4
9 9315714 X X 5
10 8428779 9315714 X 4 63:14
62:15
11 9315715 X X X 5 ' 61:16
<
12 8421637 9315715 X X 4 ' 59:18
58:19
13 9315716 X X 5 57:20
56:21
14 8419882 9315716 X 4
15 9315720 X X X 7
16 8302644 9315720 X X 6 1
17 9315717 X X X X 1
18 8398875 9315717 X X X o
19 9315718 X X X 7 63:14
62:15
20 8321313 9315718 X X 6 61:16
! 60:17
21 9315719 X X X X 7
22 8310272 9315719 X X X 7
23 8302646 X X 8 65:12
24 9094425 X 8 65:12
VIEW A VIEW A
BOLT AND NUT FASTENERS HUCK FASTENERS
PLATE F3910-1
Ref. Part No.
No. Number Req. Description
GEAR CASE MOUNTING PARTS - Applicable to Both Previous and Present Design
Gear Cases
1 8126036 2 STRAP .. Safety - Gear case mounting - Upper to lower half
2 8322027 2 BOLT .. Safety strap -1-8 x 7-1/2 tee head
3 8322026 2 WASHER .. Plain - Hardened -1-1/16 I.D. x 2-1/2 OJD.
4 8032750 2 NUT.. Lock-1-8 hex.
5 108659 2 PIN .. Cotter - Bolt retaining - 5/16 x 2-3/4
6 103410 2 PIN .. Cotter - Nut retaining - 3/16 x 1-3/4
7 8423699 2 BOLT .. Special - Huck fastener -1 in. dia. x 5-1/2 in. grip
8 8423697 2 COLLAR.. Huck fastener
* 9 8427242 4 WASHER .. Plain - Hardened -1-1/16 ID. x 2-1/2 OD. x 3/8 - Not applied with
Ref. No. 1
10 A.R. GREASE .. Gear case
8188793 .. 35 Ib. pail - 8188794 .. 120 Ib. drum
9320633 .. 2 Ib. bag (Polyethylene)
8493729 .. 1 Ib. bag (Polyethylene) - Replaces 9094920
27
f
A-35
\L_
^36 34 ^-28 ^-29
29 \- Ref. No. 5
PLATE F3910-2
Ref. Part Number
No. Number Required _______Description
D
1 8301948 GEAR CASE .. Upper half - With grease filler cap
* 2 8435250 GEAR CASE .. Upper half - Less grease filler cap - Replaces 8312406
* 3 8416405 GEAR CASE .. Upper half - With grease filler cap and train control transducer
* 4 8494235 GEAR CASE .. Upper half - With grease filler cap
5 9326600 GEAR CASE .. Upper half - With grease filler cap and inspec. cover
6 8326203 CAP ASSEMBLY .. Grease filler
7 8245802 SPRING .. 20 ga. x 1/2 x 8 in. long
8 104086 RIVET .. 1/4 x 1-1/8 round head
9 106260 WASHER.. Plain-1/4
10 8326952 SEGMENT .. Grease filler cap - Replaces 8250216
*11 8416641 RETAINER .. Transducer
12 8205448 CAP ASSEMBLY .. Grease filler
13 8494234 BRACKET .. Grease filler cap
14 455522 PIN.. Roller-.312x3-3/4
15 8242025 PLATE .. Inspection cover mounting
16 8242029 COVER .. Inspection
17 8242024 STUD .. Cover
18 8292836 NUT .. Cover stud - Special - 5/8-11 hex.
19 137218 PIN.. Cotter-5/32x1-1/4
20 141240 PIN .. Cover stop - 3/8 x 3/4
21 8242027 SPRING .. Cover - Inner
22 8242026 SPRING .. Cover - Outer
The following components, Ref. Nos. 23 thru 37 are applicable to Ref. Nos. 1 thru 5, Columns A thru E.
23 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
24 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
25 8250387 1 SEAL ASSEMBLY .. Felt - Wheel hub
26 8247162 1 RETAINER .. Seal assembly - Gear hub and support bearing
27 8245991 1 RETAINER .. Seal assembly - Pinion
28 8246000 1 RETAINER .. Seal assembly - Wheel hub
29 8250229 1 PAD .. Stop - Seal assembly - 11 ga. x 11/32 x 3/8
30 8250403 1 PAD .. Stop - Seal assembly - 11 ga. x 15/64 x 3/8
31 8315280 1 GUTTER .. Removable - Wheel hub side
32 8315281 1 GUTTER .. Removable - Gear hub side
33 8301380 2 RETAINER .. Gutter
34 8315334 1 PAD .. Splash deflector - 3/16 x 1/4 x 2
35 8310818 A.R. GASKET .. Parting line -1 Ib. ball (Approximately 6 ft. required)
36 - --- A.R. CEMENT .. Gasket 8083682 .. 11 oz. tube or 8107517 .. 3 Ib. can
37 8481127 2 PAD .. Gear case mounting - Replaces 8211222 and 8211223
*38 8416642 1 TRANSDUCER.. Sensor - Train control i . . _ , ... , .
*39 8416640 1 CABLE ASSEMBLY.. Train control I Appl. to Ref. No. 3 only
-26
19 /-22 /-28
Ref. No. 3
PLATE C3910-3
Ref. Part Number
No. Number Required Description
A B C D
1 8428779 1 - - - GEAR CASE .. Lower half - With grease filler cap - Less overflow -
Replaced by 9315714 - See Page 5
* 2 8419882 - 1 - - GEAR CASE .. Lower half - Less grease filler cap - With 4 in. grease level
overflow - Replaced by 9315716 - See Page 5
3 8421637 - - 1 - GEAR CASE .. Lower half - Less grease filler cap - With inspection cover
and 4 in. grease level overflow - Replaced by 9315715 - See Page 5
* 4 8446094 - - - 1 GEAR CASE .. Lower half - With grease filler cap and 4 in. grease level
overflow - Replaced by 9310002 - See Page 5
5 8326203 1 - - 1 CAP ASSEMBLY .. Grease filler
6 8245802 7 - - 7 SPRING .. 20 ga. x 1/2 x 8 in. long
7 104086 1 - 1 RIVET .. l / 4 x 1-1/8 round head
8 106260 1 1 WASHER .. Plain - 1/4
9 8326952 2 - 2 SEGMENT .. Grease filler cap - Replaces 8250216
10 8242025 - 1 PLATE .. Inspection cover mounting
11 8242029 - - 1 - COVER .. Inspection
12 8242024 . - 1 - STUD .. Cover
13 8292836 - . 1 . NUT .. Cover stud - Special - 5/8-1 1 hex.
14 137218 - - 1 - PIN.. Cotter -5/32 x 1-1/4
15 141240 - 1 . PIN .. Cover stop - 3/8 x 3/4
16 8242027 . - 1 . SPRING .. Cover - Inner
17 8242026 - . 1 . SPRING .. Cover - Outer
*18 8440675 - 1 1 1 COVER .. Overflow - 4 in. grease level
The following components, Ref. Nos. 19 thru 28 are applicable to Ref. Nos. 1 thru 4, Col. A, B, C and D.
19 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
20 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
21 8250387 1 SEAL ASSEMBLY .. Felt - Wheel hub
22 8245998 1 RETAINER .. Seal assembly - Gear hub and support bearing
23 8245999 1 RETAINER .. Seal assembly - Pinion
24 8246000 1 RETAINER .. Seal assembly - Wheel hub
25 8250229 1 PAD .. Stop - Seal assembly - 11 ga. x 11/32 x 3/8
26 8250403 1 PAD .. Stop - Seal assembly - 11 ga. x 15/16 x 3/8
27 8258268 4 PAD .. Stop - Gutter retainer - 3 / 8 x 1 / 2 x 1 - Formerly 8077940
28 8481127 2 PAD .. Gear case mounting - Replaces 8211222 and 8211223
Ref. No. 3
PLATE B39104
Ref. Part Number
No. Number Required Description
A B C D
* 1 9315714 1 - - - GEAR CASE .. Lower half - With grease filler cap - Less overflow -
Replaces 8428779
* 2 9315716 - 1 - - GEAR CASE .. Lower half - Less grease filler cap - With 4 in. grease level
overflow - Replaces 8419882
3 9315715 - - 1 - GEAR CASE .. Lower half - Less grease filler cap - With inspection cover
and 4 in. grease level overflow - Replaces 8421637
4 9310002 - - - 1 GEAR CASE .. Lower half - With grease filler cap and 4 in. grease level
overflow - Replaces 8446094
5 8326203 1 - - 1 CAP ASSEMBLY .. Grease filler
6 8245802 7 . - 7 SPRING .. 20 ga. x 1/2 x 8 in. long
7 104086 1 - - 1 RIVET .. 1/4 x 1-1/8 round head
8 106260 1 - - 1 WASHER .. Plain - 1/4
9 8326952 2 - - 2 SEGMENT .. Grease filler cap
10 8242025 - - 1 - PLATE .. Inspection cover mounting
11 8242029 - - 1 - COVER .. Inspection
12 8242024 - - 1 STUD .. Cover
13 8292836 - - 1 - NUT .. Cover stud - Special - 5/8-1 1 hex.
14 137218 - - 1 - PIN ..Cotter - 5 / 3 2 x 1 -1/4
15 141240 - - 1 - PIN .. Cover stop - 3/8 x 3/4
16 8242027 . . 1 . SPRING .. Cover - Inner
17 8242026 - . 1 . SPRING .. Cover - Outer
18 8440675 - 1 1 1 COVER .. Overflow - 4 in. grease level
The following components, Ref. Nos. 19 thru 28 are applicable to Ref. Nos. 1 thru. 4, Col. A, B, C and D.
19 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
20 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
21 8250387 1 SEAL ASSEMBLY .. Felt - Wheel hub
22 8245998 1 RETAINER .. Seal assembly - Gear hub and support bearing
23 8245999 1 RETAINER .. Seal assembly - Pinion
24 8246000 1 RETAINER .. Seal assembly - Wheel hub
25 8250229 1 PAD .. Stop - Seal assembly - 11 ga. x 11/32 x 3/8
26 8250403 1 PAD .. Stop - Seal assembly - 11 ga. x 15/16 x 3/8
27 8258268 4 PAD .. Stop - Gutter retainer - 3 / 8 x 1 / 2 x 1
28 8481127 2 PAD .. Gear case mounting
P.L. No.G3910
TRACTION MOTOR GEAR CASE
/:'
O 27 O
-26
Ref. No. 3
PLATE B3910-5
Ref. Part Number
No. Number Required Description
A B <J D
1 8302644 1 - - - GEAR CASE .. Lower half - With grease filler cap and grease return duct -
Less overflow - Replaced by 9315720 - See Page 7
* 2 8321313 - 1 - - GEAR CASE .. Lower half - Less grease filler cap - With grease return duct
and 2-3/16 in. grease level overflow - Replaced by 9315718 - See Page 7
3 8310272 - - 1 - GEAR CASE .. Lower half- Less grease filler cap -With grease return duct,
inspection cover and 2-3/16 in. grease level overflow - Replaced by 9315719
See Page 7
* 4 8398875 - - - 1 GEAR CASE .. Lower half - With grease filler cap, grease return duct and
2-3/16 in. grease level overflow - Replaced by 9315717 - See Page 7
5 8326203 1 - 1 CAP ASSEMBLY .. Grease filler
6 8245802 7 - - 7 SPRING .. 20 ga. x 1/2 x 8 in. long
7 104086 1 - - 1 RIVET .. 1/4 x 1-1/8 round head
8 106260 1 - - 1 WASHER ..Plain -1/4
9 8326952 2 - - 2 SEGMENT .. Grease filler cap - Replaces 8250216
10 8242025 - - 1 - PLATE .. Inspection cover mounting
11 8242029 - - 1 . COVER .. Inspection
12 8242024 - - 1 . STUD .. Cover
13 8292836 - - 1 - NUT .. Cover stud - Special - 5/8-1 1 hex.
14 137218 - - 1 - PIN ..Cotter - 5 / 3 2 x 1 -1/4
15 141240 - - 1 . PIN .. Cover stop - 3/8 x 3/4
16 8242027 - - 1 - SPRING .. Cover - Inner
17 8242026 - 1 - SPRING .. Cover - Outer
*18 8398874 - 1 1 1 OVERFLOW ASSEMBLY .. Grease
The following components, Ref. Nos. 19 thru 31 are applicable to Ref. Nos. 1 thru 4, Cols. A, B, C and D.
19 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
20 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
21 8250387 1 SEAL ASSEMBLY .. Felt -Wheel hub
22 8245998 1 RETAINER .. Seal assembly - Gear hub and support bearing
23 8245999 1 RETAINER .. Seal assembly - Pinion
24 8246000 1 RETAINER .. Seal assembly - Wheel hub
25 8250229 1 PAD .. Stop - Seal assembly - 11 ga. x 11/32 x 3/8
26 8250403 1 PAD .. Stop - Seal assembly - 11 ga. x 15/64 x 3/8
27 8258268 4 PAD .. Stop - Gutter retainer - 3 / 8 x 1 / 2 x 1 - Formerly 8077940
28 8481127 2 PAD .. Gear case mounting - Replaces 8211222 and 8211223
29 8297476 1 DUCT .. Grease return
*30 8304858 1 GASKET .. Grease return duct
*31 8217663 A.R. ADHESIVE .. Gasket - 8 oz.
17 y—16
Ref. No. 3
PLATE A3910-6
Ref. Part Number
No. Number Required Description
A B C D
* 1 9315720 1 - - - GEAR CASE .. Lower half - With grease filler cap and grease return duct -
Less overflow - Replaces 8302644
* 2 9315718 - 1 - - GEAR CASE .. Lower half - Less grease filler cap - With grease return duct
and 2-3/16 in. grease level overflow - Replaces 8321313
3 9315719 - - 1 - GEAR CASE .. Lower half - Less grease filler cap - With grease return duct,
inspection cover and 2-3/16 in. grease level overflow - Replaces 8310272
4 9315717 - - - 1 GEAR CASE .. Lower half - With grease filler cap, grease return duct and
2-3/16 in. grease level overflow - Replaces 8398875
5 8326203 1 - . 1 CAP ASSEMBLY .. Grease filler
6 8245802 7 - . 7 SPRING .. 20 ga. x 1/2 x 8 in. long
7 104086 1 - 1 RIVET ..1/4x1-1/8 round head
8 106260 1 - - 1 WASHER.. Plain -1/4
9 8326952 2 - - 2 SEGMENT .. Grease filler cap
10 8242025 - - 1 - PLATE .. Inspection cover mounting
11 8242029 - - 1 - COVER .. Inspection
12 8242024 . . 1 . STUD .. Cover
13 8292836 - . 1 - NUT .. Cover stud - Special - 5/8-1 1 hex.
14 137218 - . 1 - PIN.. Cotter -5/32x1 -1/4
15 141240 - - 1 - PIN .. Cover stop - 3/8 x 3/4
16 8242027 - - 1 . SPRING .. Cover - Inner
17 8242026 . . 1 . SPRING .. Cover - Outer
18 8398874 . 1 1 1 OVERFLOW ASSEMBLY .. Grease
The following components, Ref. Nos. 19 thru 31 are applicable to Ref. Nos. 1 thru 4, Cols. A, B, C and D.
19 8250267 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
20 8250270 1 SEAL ASSEMBLY .. Felt - Pinion
21 8250387 1 SEAL ASSEMBLY .. Felt - Wheel hub
22 8245998 1 RETAINER .. Seal assembly - Gear hub and support bearing
23 8245999 1 RETAINER .. Seal assembly - Pinion
24 8246000 1 RETAINER .. Seal assembly - Wheel hub
25 8250229 1 PAD.. Stop-Seal assembly-11 ga.x 11/32x3/8
26 8250403 1 PAD.. Stop-Seal assembly-11 ga.x 15/64x3/8
27 8258268 4 PAD .. Stop-Gutter retainer - 3/8 x 1/2 x 1
28 8481127 2 PAD .. Gear case mounting
29 8297476 1 DUCT .. Grease return
*30 8304858 1 GASKET .. Grease return duct
*31 8217663 A.R. ADHESIVE .. Gasket - 8 oz.
15
27
O
n2_ O>
(H o
^
2 5 1/
OC J
<->-i_y
C.*J
\r\-/
1W
L 11^A L1 i/ y VI iJq
PLATE A3910-7
Ref. Part Number
No. Number Required Description
A B C
1 8301947 1 - GEAR CASE .. Upper half - With grease filler cap
* 2 8302646 - 1 - GEAR CASE .. Lower half -With grease filler cap and grease return
duct - Less overflow
* 3 9094425 - - 1 GEAR CASE .. Lower half - With grease return duct - Less grease filler
cap and overflow
4 8326203 1 1 - CAP ASSEMBLY .. Grease filler
5 8245802 7 7 . SPRING .. 20 ga. x 1/2 x 8 in. long
6 104086 1 1 - RIVET . . 1 / 4 x 1 - 1 / 8 round head
7 106260 1 1 - WASHER ..Plain -1/4
8 8326952 1 1 - SEGMENT .. Grease filler cap - Replaces 8250216
9 8250267 2 2 2 SEAL ASSEMBLY .. Felt - Gear hub and support bearing
10 8250387 1 1 1 SEAL ASSEMBLY .. Felt -Wheel hub
11 8250422 1 1 1 SEAL ASSEMBLY .. Felt - Pinion
12 8247162 1 - . RETAINER .. Seal assembly - Gear hub and support bearing
*13 8245998 - 1 1 RETAINER .. Seal assembly - Gear hub and support bearing
14 8246000 1 1 1 RETAINER .. Seal assembly - Wheel hub
15 8246042 1 - - RETAINER .. Seal assembly - Pinion
*16 8246046 - 1 1 RETAINER .. Seal assembly - Pinion
17 8250229 1 1 1 PAD .. Stop - Seal assembly - 1 1 ga. x 1 1 /32 x 3/8
18 8250403 1 1 1 PAD .. Stop - Seal assembly - 1 1 Ga. x 1 5/64 x 3/8
19 8315280 1 . GUTTER .. Removable - Wheel hub side
20 8315281 1 . - GUTTER .. Removable - Gear hub side
*21 8258268 - 4 4 PAD .. Stop - Gutter retainer - 3 / 8 x 1 / 2 x 1 - Formerly 8077940
22 8301380 9 - . RETAINER .. Gutter
23 8315334 1 - . PAD .. Splash deflector - 3 / 1 6 x 1 / 4 x 2
24 8306090 1 - - PLATE .. Caution - "Use only lower half gear case with gutter retainer
blocks per 8302643"
25 8310818 A.R. - GASKET .. Parting line - 1 Ib. ball (Approximately 6 ft. required)
26 . . . . A.R. - - CEMENT .. Gasket
8083682 .. 11 oz. tube
8107517.. 3 Ib. can
27 8481127 2 2 2 PAD .. Gear case mounting - Replaces 821 1222 and 821 1223
28 8297476 - 1 1 DUCT .. Grease return
*29 8304858 . 1 1 GASKET .. Grease return duct
*30 8217663 - A.R. A.R. ADHESIVE .. Gasket - 8 oz.
SECTION A-A
Ref. No. I Ref. No.
SECTION B-B
Ref. No. 2 Ref. No. 3
PLATE D3911-1
Ref. Part Number
No. Number Required Description
1 8407506 A _ - GUARD . . Axle dust - Molded rubber - Replaces 8326331 and 8035899
2 8326331 - B - GUARD ASY. . . Axle dust - Aluminum - Replaced by 8407506
3 8035899 - - C GUARD ASY. . . Axle dust - Cast iron - Replaced by 8407506
4 8104580 - 2 2 SEAL . . Felt - 1/4 x 9/16 x 21-5/8
5 8326349 - 2 2 BOLT . . Guard retaining - 1/2-13 x 3-1/4 square head
6 8032761 - 2 2 NUT . . Lock - 1/2-13 hex.
7 8355051 - 2 - WASHER . . Plain - 33/64 I. D. x 7/8 O. D. x 3/32 thick
8 6101229 - - 2 WASHER .. Plain - 33/64 L D. x 15/16 O.D. x 1/16 thick
9 273627 - 2 - PIN . . Spring - 3/8 x 1-1/4
10 453675 - - 2 PIN . . Spring - 3/8 x 3/4
11 8407505 1 - - CLAMP . . Dust guard - Adjustable
*12 8217663 - A.R ADHESIVE . . Felt seal - 8 oz. can
Non-sealed Twin-sealed
Support Bearing Support Bearing
PLATE D3912-1
SUPPORT BEARING - Narrow Window - Wick Lubricated Flange
Support Bearing Oil Support Bearing
Ref. Optional Replaces Seal Bore Flange
No. ^ Non-Sealed 0 Twin Seal (2)Req. Size Size
8 Inch Lined Type - Consists Of Two Halves
1 / 8300704 # 9526 107 9323030 9323317 Standard Standard
2 / 8301 189 # 9526 108 9327300 9323317 1/32 U.S. Standard
3 / 8301 190 fir 9526109 9327301 9323317 1/16 U.S. Standard
4 / 8301 191 #9526110 9327302 9329249 3/32 U.S. Standard
5 / 8301 192 #9526111 9327303 9329249 1/8 U.S. Standard
6 / 8301 193 #9526112 9327304 9323317 Standard 1/32 O.S.
7 / 8301 194 #9526113 9327305 9323317 Standard 1/16 O.S.
8-1/4 Inch Lined Type - Consists Of Two Halves
8 r 8304826 # 9526099 9327342 9329250 Standard Standard
9 / 8304827 #9526100 9327343 9329250 1/32 U.S. Standard
10 r 8304828 #9526101 9327344 9329250 1/16 U.S. Standard
11 / 8304829 # 9526102 9327345 9329248 3/32 U.S. Standard
12 /. 8304830 #9526103 9327346 9329248 1/8 U.S. Standard
13 r 8304831 #9526104 9327347 9329250 Standard 1/32 O.S.
14 / 8304832 #9526105 9327348 9329250 Standard 1/16 O.S.
/ For non-sealed support bearing use 4-8316460 - Felt.. Flange wick replacement and 1-8284764 - Adhesive.. Felt
wick - 5 oz. tube.
For twin sealed support bearing use 8-9534143 - Felt.. Flange wick replacement and 8-9534496 - Clip.. Holding,
8-9534497 - Clip.. Holding, 1-8284764 - Adhesive.. Felt wick - 5 oz. tube.
1 . . . . 8296354 D57B-1 X -
2 . . . . 8296356 D57B-1 - X
3 . . . . 8296369 D57E-1 X -
4 . . . . 8296438 D67B X -
Model D57 and D67 Traction Motors are no longer available and are replaced
by current production modelD77 Traction Motors listed below. D57 and D67
Traction Motors are available only on an Unit Exchange basis listed above.
5 8378143 . . . . D75B X -
6 8364558 8365573 D77B X -
7 8365552 8365575 D77E X -
8 8473111 .... D77E - X
9 /8490926 /8490942 D77B X -
/ With provisions for locked wheel detector
Ref. Part Number
No. Number Required Description
1 A . - - MOTOR ASSEMBLY .. Traction - D77B,D75B,D67BJD57B-1 -
Grease lubricated armature bearings
2 - B - - MOTOR ASSEMBLY.. Traction -D77BJD67BJ357B-1 -Oil
lubricated armature bearings
* 3 - - C - MOTOR ASSEMBLY .. Traction - D77EJD67EJD57E1 - Grease
lubricated armature bearings
* 4 - - - D MOTOR ASSEMBLY .. Traction - D77E - Oil lubricated armature
bearings
5 . . . .1 1 1 1 STATOR ASSEMBLY .. Equipped - Includes support bearing
caps, axle shield and commutator covers - See Page 6
6 . . . .12 12 12 12 BRUSH .. Carbon - See P.L. 9136
7 . . . . 1 1 1 1 ARMATURE ASSEMBLY .. Traction motor - See Page 12
8 8300183 1 1 - - NUT .. Pinion - 2-3/4-8 special
9 8300182 1 1 . . WASHER .. Lock - Pinion nut
*10 8157239 1 1 1 1 GUARD .. Pinion
*11 191589 1 1 1 1 BOLT .. Guard to cap arm - 1-8 x 5-1/2 square head
*12 140632 1 1 1 1 NUT .. 1-8 hex.
tf!3 7451874 1 1 - - BEARING ASSEMBLY .. Armature - P.E. (Hyatt) - Crowned
inner race - Replaces 7450812, 7451857
*14 7451875 1 1 - - RACE .. Outer - Includes rollers and brass cage
*15 7451862 1 1 - - RACE .. Inner - Crowned
P.L. No.F3913
TRACTION MOTOR
Ref. Part Number
No. Number Required Description
A B C D MOTOR ASSEMBLY .. Traction
P.L. No.F3913
TRACTION MOTOR
VIEW A VIEW B
Previous Design Bearing Seal Arrangement - Prior to 1976
PLATE E3913-1
P.L.No.F3913
TRACTION MOTOR
Ref. No. I
VIEW A VIEW B
P.L. No.F3913
TRACTION MOTOR
Stator Assembly
PLATE D3913-3
2 _ _
B STATOR ASSEMBLY .. Equipped - D75BJ)67B,D67EJD57B-1,D57E - Includes
narrow window support bearing caps, axle shield and commutator covers
3 8283811 1 1 FRAME ASSEMBLY .. Stator - Includes narrow window support bearing caps
/ Support bearing caps are semi-finished. All caps require line boring on application. Pinion end caps also require
drilling 1-1/16 inch diameter hole and machining 4 inch dimension of gear case arm.
The following components, Ref. Nos. 4 thru 166 on Pages 6 thru 9 are applicable to Ref. Nos. 1 and 2, Columns
A and B unless otherwise indicated in description column.
/*4 8283985 1 CAP ASSEMBLY .. Support bearing - P.E. • Narrow window - 4.515 R. bore
<4*5 9333024 1 CAP ASY. .. Oil filler -Coil spring attached to cover-Repl. 8319096
^ 6 8424583 1 CUP .. Oil filler - Twist lock cover
*7 8348620 1 PLUG .. Pipe - Drain - 1/2 M.P.T.
/ 8 8283987 1 CAP ASSEMBLY .. Support bearing - C.E. - Narrow window - 4.515 R. bore
$ 9 9333024 1 CAP ASY. .. Oil filler-Coil spring attached to cover-Repl. 8319096
tflO 8424583 1 CUP .. Oil filler - Twist lock cover
*11 8348620 1 PLUG .. Pipe - Drain - 1/2 M.P.T. square socket
#12 8242193 8 BOLT .. Support bearing cap mounting - 1-3/8-6 x 3 hex. head -
Fabricated frames - See Pointers of November 26, 1958
//*13 8135061 8 BOLT .. Support bearing cap mounting - 1-3/8-6 x 4-1/8 hex. head -
Cast and early fabricated frames - See Pointers of November 26, 1958
// The following six-inch long axle cap bolts and hardened spacers are available as an option for application on the
lower P.E. axle cap positions: (2) 9095753 bolts and (2) 9318786 spacers for fabricated frames or (2) 9095753
bolts and (2) 9318880 spacers for cast frames. A washer is not used with the six-inch long bolt. See Pointers
Article dated June 22, 1977.
*14 8145553 8 NUT .. Support bearing cap bolt - 1-3/8-6 round - Used with Ref. 13
15 8478477 4 SHIM .. Cap - .010 - Replaces two (2) 8300067
<t>16 8495681 8 WASHER .. Flat
tf!6 8135054 8 WASHER ..Lock -1-3/8
<t>ll 8351502 1 PLATE .. Wear - Motor suspension - Upper - Manganese
18 8436596 1 PLATE .. Wear - Motor suspension - Lower - Manganese
*«S19 8320067 1 PLATE .. Wear - Motor suspension - Manganese (Riveted)
*20 179238 2 RIVET .. Wear plate - 3/4-4 countersunk head - Used with Ref. 19
21 8300157 4 BLOCK .. Brush holder - Inner
22 8496443 4 BLOCK .. Brush holder - Outer - Replaces 8081907
23 271660 4 BOLT .. Block mounting - 7/8-9 x 3 hex. head
24 8344182 4 WASHER .. Lock - 7/8
25 8109180 A.R. SHIM .. Inner block - .003
26 8109181 A.R. SHIM .. Inner block - .007
27 8109182 A.R. SHIM ..Inner block -.010
28 8032452 A.R. SHIM.. Inner block -.01 5
29 8109178 A.R. SHIM .. Inner block - .030
30 8109179 A.R. SHIM .. Inner block - .060
31 8166258 2 KEY .. Support bearing - 1/2 x 1/2 x 5-15/16
*32 8300003 2 BUTTON .. Cover mounting
*33 8213968 1 LUG .. Cover
034 8110556 10 STUD .. Cable clamp
*?i35 8300001 11 STAPLE .. Tieing - Cable attaching
*36 8351145 1 SUPPORT .. Cable
*37 8212161 1 SCREEN .. Top - Suspension side - Pinion end
*38 8212162 1 SCREEN .. Top - Axle side - Pinion end
P.L. No.F3913
TRACTION MOTOR
Ref. Part No.
No. Number Req. Description
A B STATOR ASSEMBLY .. Equipped
*39 8209519 1 LATCH ASSEMBLY .. Upper commutator cover
*40 8300016 1 LATCH .. Cover
*41 8300017 1 LINK .. Latch to frame
*42 8069300 2 PIN .. Link to latch
*43 8300057 1 PIN .. Link to frame
*44 108630 2 PIN.. Cotter-1/8x7/8
i*45 8204661 1 COVER ASSEMBLY .. Commutator - Upper - Fabricated stator frame
*46 8400561 1 GASKET .. Cover - Felt
*47 8204658 1 SPRING .. Latch
*48 104068 3 RIVET .. Spring to cover - 3/16 x 5/8 round head
1*49 8183868 1 COVER ASSEMBLY .. Commutator - Upper - Cast stator frame
*50 8430324 1 GASKET .. Cover - Felt
*51 8300012 1 SPRING .. Latch
*52 104068 3 RIVET .. Spring to cover -3/16x5/8 round head
>*53 8204665 1 COVER ASSEMBLY .. Commutator - Large lower - Fab. stator frame
*54 8400649 1 GASKET .. Cover - Felt
S*55 8300011 1 COVER ASSEMBLY .. Commutator - Large lower - Cast stator frame
*56 8400629 1 GASKET ..Cover-Felt
*57 8300013 1 COVER ASSEMBLY .. Commutator - Small lower - Cast and fabricated
stator frame
*58 8395503 1 GASKET .. Cover - Felt
*59 8117406 1 COVER .. Air inlet - Top
*60 8117405 1 COVER .. Air inlet - Side
*61 179879 10 BOLT .. Commutator cover -1/2-13 x 3/4 hex. head
*62 103323 10 WASHER.. Lock-1/2
*63 8137701 14 BOLT ASY... Air inlet cover - 3/8-16 x 5/8 hex. head - Includes lockwasher
/ Quick access large lower commutator covers are available in place of Ref. Nos. 53 and 55 - See Page 11
*64 8188372 1 SHIELD .. Axle
//*65 271556 2 BOLT ..Axle shield-5/8-11 x 1-1/4 hex. head
//*66 103325 2 WASHER .. Lock - 5/8
J4Ref. Nos. 65 and 66 are not required for redesigned axle shield introduced during 1973.
67 - . - . 4 HOLDER ASSEMBLY .. Brush - See Page 13
68 8276860 8 BAFFLE ASSEMBLY .. Air - Inner - Aluminum
69 8276861 8 BAFFLE ASSEMBLY .. Air - Outer - Aluminum
+*70 8319734 8 SHIM .. Inner air baffle
71 8248965 1 COIL ASSEMBLY .. Main field - No. 1 - Bottom
72 8248966 1 COIL ASSEMBLY .. Main field - No. 2 - Suspension side
73 8248967 1 COIL ASSEMBLY .. Main field - No. 3 - Top
74 8248968 1 COIL ASSEMBLY .. Main field - No. 4 - Axle side
*75 8208116 4 SHIELD .. Coil assembly
+*76 8306148 A.R. SHIM .. Coil assembly - Insulated - Inner - .010
+*77 8306149 A.R. SHIM .. Coil assembly - Insulated - Inner - .020
+*78 8306150 A.R. SHIM .. Coil assembly - Insulated - Outer - .010
+*79 8306151 A.R. SHIM .. Coil assembly - Insulated - Outer - .020
80 8300084 3 POLE ASSEMBLY .. Main field coil - No. 1,2 and 3
*81 8300083 12 STUD ..Main pole-1-1/8-7x4-7/8
82 8102831 1 POLE ASSEMBLY .. Main field coil - No. 4
*83 8175408 4 BOLT .. Main pole - No. 4 coil - 1-1/8-7 x 2-3/4 hex. head
*84 8071313 4 PAD .. Main pole bolt - No. 4 coil -11 ga. x 1/2 x 3/4
*85 220089 12 NUT.. Main pole stud-1-1/8-7 hex.
*86 8160907 12 WASHER.. Lock-1-1/8
P.L. No.F3913
TRACTION MOTOR
102 8248794 1 CONNECTOR ASSEMBLY .. Interpole coil (flat bar) - No. 3 to No. 4 coil •
All motors
103 8355745 2 CLAMP .. Cable j
*104 8035145 2 NUT .. Lock - 5/16-18 hex. ( Applied with Ref. Nos. 93 and 97 only
;
*105 120393 2 WASHER.. Plain-5/16
*106 8223648 2 BLOCK .. Spacer - Interpole lead support I Applied with flat bar
*107 _ A.R. TWINE .. Torpedo - Available as follows: ' connections
8133163 .. 1 Ib. ball 8173162 .. 10 Ib. spool
8145785 .. 50 Ib. spool
*108 8140503 13 BRAZING PIECE .. Main field and interpole coil leads
*109 8116442 A.R. FLUX .. Brazing - 1 Ib. jar
0 110 8355728 1 CONNECTOR ASSEMBLY .. Brush holder cross - Includes "A" lead - For
stators with clamps for attaching connectors
*111 8133492 1 LUG .. Terminal - 2 way - 25 degree angle - 775/24,1100/24 cable
*112 8133494 1 LUG .. Terminal -1 way - 90 degree angle - 775/24 cable
*113 8433442 A.R. CABLE .. 775/24 - 100 ft. (Approximately 3 ft. - 5 in. required)
*114 8433443 A.R. CABLE .. 1100/24 -100 ft. (Approximately 7 ft. - 9 in. required)
0*115 8133603 1 CONNECTOR ASSEMBLY .. Brush holder cross - Includes "A" lead - For
stators with staples for attaching connectors
*116 8133492 1 LUG .. Terminal - 2 way - 25 degree angle - 775/24,1100/24 cable
*117 8133494 1 LUG ,. Terminal -1 way - 90 degree angle - 775/24 cable
*118 8433442 A.R. CABLE .. 775/24 - 100 ft. (Approximately 3 ft. - 1 in. required)
*119 8433443 A.R. CABLE .. 1100/24 - 100 ft. (Approximately 7 ft. - 3 in. required)
0 120 8355727 1 CONNECTOR ASSEMBLY .. Brush holder cross - For stators with clamps
for attaching connectors
*121 8133493 1 LUG .. Terminal - 2 way - Straight - 775/24,1100/24 cable
"122 8133495 1 LUG .. Terminal -1 way - 90 degree angle - 775/24 cable
•123 8351144 1 LUG .. Terminal - 1 way - 30 degree angle -1100/24 cable
*124 8433442 A.R. CABLE .. 775/24 - 100 ft. (Approximately 3 ft. - 5 in. required)
*125 8433443 A.R. CABLE .. 1100/24 -100 ft. (Approximately 1 ft. - 4 in. required)
0 126 8133602 1 CONNECTOR ASSEMBLY .. Brush holder cross - For stators with
staples for attaching connectors
*127 8133493 1 LUG .. Terminal - 2 way - Straight - 775/24,1100/24 cable
*128 8133495 1 LUG .. Terminal - 1 way - 90 degree angle - 775/24 cable
*129 8133497 1 LUG .. Terminal - 1 way - Straight -1100/24 cable
*130 8433442 A.R. CABLE .. 775/24 -100 ft. (Approximately 3 ft. - 1 in. required)
*131 8433443 A.R. CABLE .. 1100/24 -100 ft. (Approximately 7 ft. -1 in. required)
138 8141062 1 LEAD ASSEMBLY .. "AA" - 7 ft. - 2-1/2 in. cable length
*139 8133497 1 LUG .. Terminal -1 way - Straight -1100/24 cable
*140 8433443 A.R. CABLE .. 1100/24 - 100 ft. (7 ft. - 2-1/2 in. required)
14F 8141063 1 LEAD ASSEMBLY.. "F" - 6 ft. -10 in. cable length
*142 8133497 1 LUG .. Terminal -1 way - Straight -1100/24 cable
*143 8433443 A.R. CABLE.. 1100/24 - 100 ft. (6 ft. - 10 in. required)
144 8141064 1 LEAD ASSEMBLY .. "FF" - 6 ft. 5 in. cable length
*145 8133497 1 LUG .. Terminal -1 way - Straight -1100/24 cable
*146 8433443 A.R. CABLE.. 1100/24 - 100 ft. (6 ft.-5 in. required)
<j> 147 8206883 4 GROMMET .. Traction motor lead - Fabricated stator frame
i 148 8133338 4 GROMMET .. Traction motor lead - Cast stator frame
149 8171966 4 INSULATION .. Traction motor lead
150 8171967 STRAP .. Traction motor lead
151 8164478 SEAL .. Lead cable strap
152 8351344 4 INSULATION .. Lead strap
153 8195958 1 CLEAT .. Traction motor lead
154 8195960 1 SUPPORT .. Traction motor cable
155 8195959 4 COVER .. Cable -1-3/8 I.D. x 3 in. long
156 271564 2 BOLT .. Cleat mounting - 5/8-11 x 2-1/2 hex. head
157 103325 2 WASHER .. Lock - 5/8
158 . . .. 4 CONNECTOR .. Clasp - Half - Traction motor lead
8109922 .. 1100/24 cable - Clasp type
8160270 .. 1325/24 cable -Clasp type
8138538 .. 1100/24 cable -Bolted type
8172124 .. 1325/24 cable -Bolted type
«5*159 8204569 4 PIN .. Connector - Clasp type - .250 x .763 knurled one end
(4*160 8484805 4 PIN .. Connector - Clasp type -..250 x 7/8 plain
•161 273945 BOLT .. Connector - Bolted type - 3/8-24 x 1-1/4 hex. head
•162 8099774 NUT .. Connector bolt - 3/8-24 hex.
"163 8364538 4 ADAPTER .. Connector - Clasp to bolted type
•164 8415904 1 BLOCK ASSEMBLY .. Cable clamp - Rubber - Not applicable with Ref. Nos.
153, 154 and 155
*165 271570 2 BOLT .. Cable clamp block - 5/8-11 x 4 hex. head
*166 8352872 A.R. NUT LOCK.. Sealing compound-2-1/2oz.- Applied to threads of Ref.
No. 165
*167 9096902 KIT .. Sleeve - Traction motor connector water shield
4-8491261 insulation sleeve
4-8491336 heat shrink tube
P.L. NO.F3913
TRACTION MOTOR
103
93
34
PLATE D3913-3
P.L.No.F3913
TRACTION MOTOR
Quick Access Commutator Covers
22
r£__?S——
IO
PLATE D3913-4
Ref. Part Number
No. Number Required Description
1 8408599 1 _ _ _ COVER ASY. .. Commutator - Large lower - Quick access - Fabricated
stator frame
2 8408688 - 1 . - COVER ASY. .. Commutator - Large lower • Quick access - Cast stator frame
3 8467155 - - 1 - COVER ASY. .. Commutator - Large lower - Quick access - Fabricated
stator frame
4 8467156 - - - 1 COVER ASY. .. Commutator - Large lower - Quick access - Cast stator frame
5 8408660 1 . . . COVER .. Commutator - Quick access
6 8408663 - 1 . - COVER .. Commutator - Quick access
7 8467261 - - 1 - COVER .. Commutator - Quick access
8 8467262 - - - 1 COVER .. Commutator - Quick access
9 8467263 - - 1 1 PLATE .. Cover mounting
10 8467265 1 1 1 1 HINGE .. Cover - Formerly 8415568 (2) required Col. A & B
11 8408603 2 2 . . LATCH ASSEMBLY .. Cover
12 8082406 2 2 . . SPRING .. Latch
13 8408604 2 2 . . HANDLE .. Latch
14 457011 2 2 . - PIN .. Roll - Handle to bracket
15 104095 6 6 - - RIVET .. Latch mounting - 5/16 x 1/2 round head
16 8408606 2 2 - - HOOK .. Latch spring
*17 8400649 1 - 1 - GASKET .. Cover assembly to stator frame
*18 8400629 - 1 - 1 GASKET .. Cover assembly to stator frame
19 8408785 2 - . - GASKET .. Cover to cover frame - 1/8 x 1/2 x 15-5/32 in.
20 8408834 - 2 - - GASKET .. Cover to cover frame - 1/8 x 1/2 x 14-1/2 in.
21 8408784 1 1 - - GASKET .. Cover to cover frame - 1/8 x 1/2 x 6-3/8 in.
22 8477290 1 1 - - BRACKET .. Protective - Right side
23 8477291 1 1 - - BRACKET .. Protective - Left side
P.L. No.F3913
TRACTION MOTOR
Armature Assembly
Ref. No. 2
PLATE C3913-5
Ref. Part No.
No. Number Req. Description
1 8367387 A _ . ARMATURE ASSEMBLY .. Traction motor - D77BJD67B - Unit Exch. 8365574
2 8367388 - B - ARMATURE ASSEMBLY .. Traction motor -D77EJD67E
3 8314700 - - C ARMATURE ASSEMBLY .. Traction motor - D75B JJ57B-1
4 8378202 1 1 1 COMMUTATOR ASSEMBLY .. Armature
5 8370908 1 1 1 RING .. "V" - Commutator - Rear - Nomex
6 8370911 1 1 1 RING .. "V" - Commutator - Front - Nomex
1 8300056 8 8 8 BOLT .. Commutator - 7/8-9 x 7 hex. socket head
8 8353693 8 8 8 WASHER .. 7/8 I.D. x 1 -3/8 O.D. - Plain
9 8356910 1 1 1 SEAL .. Extruded - Commutator to armature
10 8307430 1 . 1 SHAFT .. Armature - Standard
8307435 .. .005 O.S. 8307432 .. .025 O.S. 8307433 .. .060 O.S.
*11 9418862 1 . 1 SCREW .. Set - 1/2-20 x 3/4 hex. socket
12 8168516 . 1 . SHAFT .. Armature - Standard
8172838.. .025 O.S. at quill fit
13 8300100 1 1 1 BELL .. End
14 271556 8 8 8 BOLT .. End bell mounting - 5/8-1 l x l - 1 / 4 hex. head
15 8133334 8 8 8 WASHER .. Lock - 5/8
16 8300143 As Req. WEIGHT .. Balance - P.E. - Copper
17 8306706 As Req. WEIGHT .. Balance - P.E. - Aluminum
18 115321 As Req. SCREW .. Set - 5/16-18 x 5/16 hex. socket cup point
19 8499803 1 . 1 SEAL .. Inner - P.E. - Replaces 8058284 oil thrower and 8058285 oil ring
20 8133303 - 1 . RING .. Oil - P.E.
21 8499802 1 - 1 SPACER .. C.E. - Formerly 8300120 spacer and 8058168 oil thrower
22 8300120 . 1 . SPACER .. C.E.
23 9083297 1 . 1 COLLAR .. C.E. - Formerly 8058172
24 8058172 . 1 . COLLAR.. C.E.
25 8104091 As Req. WEIGHT .. Balance - C.E.
F3913 12 NOVEMBER, 1977
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
/ It is recommended that these grease masks be used to properly contour bearing grease when applying the pinion
end bearing cover or pinion end bearing cap onto the D87 traction motor.
51
Ref. No. 1
39\ 3U 40 ^ 377 38
VIEW A VIEW B
PLATE A3914-1
Quick access large lower commutator covers are available in place of 8204665 - See Page 11.
OCTOBER, 1981
A3914
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
103
SECTION C-C
104
SECTION D-D
PLATE A3914-3
20 17 , 14, 15-, 14
PLATE A3914-4
P.L.NO. A3914
TRACTION MOTOR
Brush Holder Assembly
PLATE A3914-5
Ref. Part No. Ref. No. 1
No. Number Req. Description
1 8417729 1 HOLDER ASY... Brush - D87
2 8417687 1 HOLDER .. Brush
3 8417728 2 STUD ASY... Brush holder insulator - Standard
8427800 .. .002 O.S.
4 8338116 3 CELL ASY... Brush spring
5 8296216 1 SPINDLE .. Brush holder cell
* 6 142486 2 PIN .. Spindle retaining -1/8 x 3/4
7 8392987 2 BOLT ASY... Brush terminal - Includes lock and plain
washers - 5/16-18 x 3/4 hex. head
8 8417727 BOOT .. Stud insulator - Rubber
* 9 8345495 AR COMPOUND .. Insulator boot - 6 oz.
10 /
/ / /'
A
i ^"^11 , ^^—13
/ i
H
/- -*""^
\*>s 0
/
1
1
1
1
~S ^n:7 6
j ^ /
^ 1
^^ 14 /
1
) x-6 /— ^
1
13-^
1
X — i :i i /
0 I, 1 _ 1J 1 L^ •6 n i—i __i — ni
i o,
Ref. No. 1 PLATE A3914-6 Ref. No. 2
Ref. Part No.
No. Number Req. Description
A B
1 8408599 1 _ COVER ASY. .. Commutator - Large lower - Quick access - Fabricated stator frame
2 8467155 - 1 COVER ASY. .. Commutator - Large lower - Quick access - Fabricated stator frame
3 8408660 1 _ COVER .. Commutator - Quick access
4 8467261 . 1 COVER .. Commutator - Quick access
5 8467263 - 1 PLATE .. Cover mounting
6 8467265 1 1 HINGE .. Cover - Formerly (2) 8415568 required Col. A and B
7 8408603 2 . LATCH ASY. .. Cover
8 8082406 2 . SPRING .. Latch
9 8408604 2 - HANDLE .. Latch
10 457011 2 . PIN .. Roll - Handle to bracket
11 104095 6 - RIVET .. Latch mounting -5/16x1/2 round head
12 8408606 2 - HOOK .. Latch spring
13 8400649 1 1 GASKET .. Cover assembly to stator frame
14 8408785 2 - GASKET .. Cover to cover frame - 1/8 x 1/2 x 15-5/32 in.
15 8408784 1 - GASKET .. Cover to cover frame - 1/8 x 1/2 x 6-3/8 in.
16 8477290 1 - BRACKET .. Protective - Right side
17 8477291 1 - BRACKET .. Protective - Left side
16-
JRCUIT
:HECK
® TEST
SWITCH
CAUTION:
Ref. No. 1
PLATE B4001-1
Ref. Part No.
No. Number Req. Description
1 8441101 A . PANEL ASSEMBLY .. Test
* 1 8464683 - B PANEL ASSEMBLY .. Test
2 8441100 1 1 PLATE .. Face - Red molded polyester
3 8420226 1 - PLATE .. Name - Copper clad laminate (Cemented to face plate)
3 8464297 - 1 PLATE .. Name - Copper clad laminate (Cemented to face plate)
4 8440928 1 1 SWITCH ASSEMBLY .. Rotary snap - 5 pole - 3 pos. - 20 Amp. -200 V.D.C.
5 8189077 1 1 HANDLE .. Switch - 1/4 in. O.D. shaft - Molded phenolic
6 8168346 1 1 SCREW .. Handle mounting - 1/8-40 x 1 1/32 round head
7 131181 1 1 WASHER.. Lock - N o . 6
8 8168328 1 1 PIN .. Lever drive screw - 3-48 x 1/2 in. long
9 156966 4 4 SCREW .. Machine - 10-24 x 5/8 oval head - Cross recess
10 8413155 1 1 JACK.. Test -Black -5/16 dia. \
11 8415213 2 2 JACK .. Test - Blue - 5/16 dia. I Flash over voltage 5000 RMS
12 8440927 2 2 JACK.. Test -Green -5/1 6 dia. ( Hole to receive a .185 dia. banana plug
13 8415212 3 3 JACK ..Test -Yellow -5/1 6 dia. J
14 8427141 2 4 POST .. Binding - Red
15 8339983 8 8 TAB .. Male fasten - 2 wire - .130 stud hole
16 8421015 2 2 CONNECTOR .. Male - 3 wire - 7/32 stud hole
17 8449045 A.R. KIT ASSEMBLY .. Epoxy adhesive - Consists of (2) tubes
•18 8339154 A.R. SOLDER .. Rosin core - 1/16 dia. - Sold per 5 Ib. spool
PLATE B4001-2
32
36
35
Column A
PLATE B4001-3
40
CAUTION
DO NOT REMOVE WHILE ENGINE IS RUNNING
Column B
PLATE B4001-4
26 30
31
40
10
P.L.No.B4001
CIRCUIT MODULE ASSEMBLIES
V
33 40
Ref. No. 1
PLATE B4001-7
12
Ref. No. 1
PLATE B4001-8
©Q©C)©C)©
if> to
13
49
PLATE B4001-9
Ref. No. 1
PLATE B4001-10
Ref. No. 1
PLATE B4001-11
P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
Ref. No. 1
PLATE B4001-12
22
29 24
41
Ref. No. 1
PLATE B4001-13
Ref. No. 1
PLATE B4001-14
P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
GV13 Generator Voltage Regulator
PLATE B4001-15
Ref. Part No.
No. Number Req. Description
P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
Ref. No. 1
PLATE B4001-15
P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
17
12
10
Ref. No. 1
PLATE B4001-16
P.L.No.B4001
CIRCUIT MODULE ASSEMBLIES
GX2.GX10 and GX11 Generator Excitation Regulator
PLATE B4001-17
Ref. Part Number
No. Number Required Description
1 8442229 1 f . MODULE ASSEMBLY .. GX2 - Generator excitation regulator
* 2 8440692 - 1 - MODULE ASSEMBLY .. GX10 - Generator excitation regulator
* 3 8437594 . - 1 MODULE ASSEMBLY .. GX1 1 - Generator excitation regulator
4 Reference number not used
5 8441652 9 9 9 RECEPTACLE ASSEMBLY .. Female terminal
6 8411516 9 9 9 SPRING .. Coiled - 3/16 I.D. = 1-1/2 turns - Stainless steel
7 9431583 9 9 9 EYELET .. Receptacle mounting - 1/8 x 5/16 in. Ig. - Brass
8 9081437 2 2 2 COVER .. Receptacle - Half - Replaces 8415264
9 8444787 1 1 1 PLATE .. Face - Molded polyester - Red
10 8464631 1 . . PLATE .. Name - GX2
*10 8468216 1 . PLATE.. Name- GX 10
*10 8468217 . . 1 PLATE .. Name - GX 11
11 8413603 1 1 1 HANDLE .. Module - Polycarbonate - Red
12 8415213 2 2 2 JACK .. Test - Blue
13 8415212 3 3 3 JACK .. Test - Yellow
14 8413607 2 2 2 CAPACITOR .. C1.C3 - 50 MFD - 150 Volts D.C.
15 8413605 1 1 1 CAPACITOR..C2, -50 MFD- 6 Volts D.C.
!6 8373329 10 10 10 DIODE .. Silicon - Dl thru D10 - 800 V PK
17 8413609 1 1 1 DIODE .. Zener - Silicon -Zl - 49.6 V.
18 8378680 1 1 1 DIODE .. Zener - Silicon -22 - 87 V.
19 8420111 1 . .
RESISTOR .. Rl 1200 Ohms - 5 Watt
19 8422470 - 1 1 RESISTOR . . R l 2000 Ohms- 5 Watt
20 8431228 1 - - RESISTOR ..R2 120 Ohms- 5 Watt
20 8418600 - 1 - RESISTOR .. R2 300 Ohms - 5 Watt
20 8439691 - - 1 RESISTOR .. R2 375 Ohms - 5 Watt
21 8422470 1 1 1 RESISTOR .. R3 2000 Ohms - 5 Watt
22 8378678 1 1 1 RESISTOR .. R4 4000 Ohms - 5 Watt
23 8421131 1 . . RESISTOR .. R5 600 Ohms - 5 Watt
24 8436994 1 1 1 RHEOSTAT . . RH 1 1 000 Ohms - 2 Watt
25 8419520 1 1 1 LOCK .. Potentiometer shaft - 8-32 hex.
26 8418595 1 1 1 BRACKET .. Rheostat mounting
27 9415299 2 2 2' EYELET .. Bracket mounting - 1/8 x 1/4 in. long - Brass
28 8378759 1 1 1 TRANSISTOR .. Ql - Silicon
29 8440127 1 1 1 HEAT SINK .. Transistor - 19/64 I.D. x 3/4 O.D. x 3/8 thick
30 8416574 1 1 1 TRANSFORMER .. Tl - 80 V. - 20 V. - .040 Amps.
31 8416775 1 1 1 TRANSFORMER .. T2 - 120 V. - 30 V. - .015 Amps.
*32 8408649 As Required CABLE .. 20 AWG. TFE insul. - 3 ft. required
.33 8451179 68 68 68 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
34 8463172 1 1 1 PAD .. Lead conversion - .437 dia. x .218 thick - Diallyl
35 9433395 2 2 2 SCREW .. Machine - 2-56 x 7/16 hex. washer head - Not slotted
36 8468426 2 2 2 SCREW .. Machine - 10-32 x 3/4 hex. washer head - Slotted
37 8468419 2 2 2 SCREW .. Machine - 10-32 x 1 hex. washer head - Slotted
38 120757 2 2 2 SCREW .. Machine - 10-32 x 1 flat head - Slotted
39 8468368 4 4 4 WASHER .. Plain - No. 8
40 8468369 2 2 2 WASHER .. Plain - No. 10
41 8284037 4 4 4 NUT .. Machine - 8-32 hex. - Formerly 8234037
42 110923 4 4 4 NUT .. Machine - 10-32 hex.
43 8449045 As Required KIT ASSEMBLY .. Adhesive - Epoxy - Consists of 2 tubes
*44 8445687 As Required COATING .. Protective - 1 quart can
*45 8339154 As Required SOLDER .. Resin core - 1/16 dia. - 5 Ib. 3 pool
26i 24
27M 25
15
Ref. No. 1
PLATE B4001-17
P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
15
i s i s 4Is/ r
_ o
?U
I- ! S
Ref. No. 1
PLATE B4001-24
P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
F S l l Field Shunt
PLATE B4001-25
Ref. Part No.
No. Number Req. Description
1 8461872 1 MODULE ASSEMBLY .. FSl 1 - Field shunt
2 Reference number not used
3 8441652 11 RECEPTACLE ASSEMBLY .. Female terminal
4 8411516 11 SPRING ..Coiled - 3 / 1 6 I . D . = 1-1/2 turns - Stainless steel
5 9431583 11 EYELET .. Receptacle mounting - 1/8 x 5/16 in. long - Brass
6 9081437 2 COVER .. Receptacle - Half - Replaces 8415264
7 8444787 1 PLATE .. Face - Molded polyester - Red
8 8476874 1 PLATE . . N a m e - F S l l
9 8413603 1 HANDLE .. Module - Polycarbonate - Red
P.L. No.B4001
CIRCUIT MODULE ASSEMBLIES
17
Ref. No. 1
PLATE B4001-25
P.L.No.B4001
CIRCUIT MODULE ASSEMBLIES
TR1 Transition
PLATE B4001-26
25 8437353 2 RELAY .. HTR, FTR - Coil resistance 2300 Ohms - 76 Volts D.C.
26 9318287 1 COMPARATOR .. Dual channel - MSI
27 9323987 1 SPACER .. Epoxy laminate - 3/16 ID. x 1 O.D. x 1/8 in. thick
28 9318567 1 SPACER .. Epoxy laminate - 1-1/8 x 3 x 1/8 in. thick
29 9318268 2 RESISTOR .. Rl ,R2 6 Ohms - 5 Watt
30 9323756 1 RESISTOR .. R3 17.08KOhms -12.5 Watt
31 9318266 2 RESISTOR .. R4,R5 37KOhms -12.5 Watt
32 8305781 3 RESISTOR .. R6,R22,R25 22K Ohms - 2 Watt
33 8305778 2 RESISTOR.. R7,R21 47K Ohms - 2 Watt
34 9318264 2 RESISTOR.. R8,R13 14KOhms - 5 Watt
35 9318271 2 RESISTOR .. R9,R10 12KOhms - 15 Watt
36 9323758 1 RESISTOR.. Rll 6830 Ohms - 15 Watt
37 9323757 1 RESISTOR ..Rl2 11.89KOhms - 15 Watt
38 8441001 2 RESISTOR ..R14,R 15 1 MEG Ohms - 1 Watt
39 9318263 1 RESISTOR.. Rl 6 600 Ohms - 30 Watt
40 8418996 1 RESISTOR.. Rl7 400 Ohms - 5 Watt
41 8413611 1 RESISTOR .. R18 1000 Ohms - 5 Watt
42 8453908 1 RESISTOR.. R19 36 Ohms - 5 Watt
43 8350834 1 RESISTOR .. R20 10K Ohms - 2 Watt
44 8421123 2 RESISTOR .. R23,R24 500 Ohms - 5 Watt
45 8440124 1 RESISTOR .. R26 40K Ohms - 1/2 Watt
46 8439528 1 POTENTIOMETER.. RH1 2000 Ohms - 1 Watt
47 8441014 1 POTENTIOMETER.. RH2 5000 Ohms - 1 Watt
*48 8408649 A.R. CABLE .. 20 AWG. - TFE insul. - Sold per foot - Approx. 2 feet required
*49 8451179 96 CONNECTOR .. Cable - Circuit board - .015 dia. to .050 dia.
50 8444091 14 TERMINAL .. Female solder - .076 ID. x .156 O.D. x .797 in. long
51 8463172 3 PAD .. Lead conversion - .40 dia. x .30 in. - Polysulfone
52 8428098 2 TIE .. Cable - Nylon - 1/8 x 5-3/8 in. long
3!
14
Ref. No. 1
PLATE B4001-26
a ao
Ref. No. 1
PLATE B4001-28
30
35
19
38
Ref. No. 1
PLATE C4001-31
29 -^ 36^ I9-/ 12
Ref. No. 1
PLATE C4001-32
32
• If
fI
o ?.
40
Ref. No. 1
PLATE B4001-35
48^-21
B4001 72
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L.NO.B4001
CIRCUIT MODULE ASSEMBLIES
26
Ref. No. 1
PLATE A4001-38
15
Ref. No. 1
PLATE A4001-39
II
Ref. No. 1
PLATE A4001-40
13
PLATE B4002-1
Ref. Part No.
No. Number Req. Description
* 1 8455356 1 ENCLOSURE ASY. .. DG10 module - SD40
1 8452824 1 ENCLOSURE ASY. .. GV1 ,1 1 ,GX1 ,2 modules - GP40,SD45,SDP45,F45.FP45
2 8455354 1 HOLDER ASSEMBLY .. Contact pin - DG10 module
2 8446683 1 HOLDER ASSEMBLY .. Contact pin - GX module
3 8446682 1 HOLDER ASSEMBLY .. Contact pin - GV module
Quantities listed below are for one holder assembly only.
4 8415388 1 1 HOLDER .. Male contact pin - 3/4 x 3/4 x 8-3/4 in. Ig. - Red polyester
5 8411515 9 9 PIN ASY... Male contact - Incl. fasten tab - Qty. (11) req'd. for
holder assembly 8446682
6 8439191 1 1 RETAINER ASSEMBLY .. Terminal - No. 1 thru 14 - Red polyester
7 8439192 2 2 INSERT .. Knurled brass - .312 dia. x 15/32 in. Ig. (Tapped @ 10-32)
8 436750 2 2 SCREW .. Machine -10-32 x 1/2 pan head - Formerly 132908
9 120217 2 2 WASHER ..Lock-No. 10
10 446161 2 2 WASHER ..Plain-No. 10
11 8439303 2 4 GUIDE .. Module - Upper and lower -1 x 1-5/16 x 11 in. Ig. - Red polycarbonate
12 8441936 8 8 BUSHING .. Aluminum - .386 ID. x 5/8 O.D. x 1 in. long
13 8441929 4 4 SPACER .. Aluminum - .386 ID. x 1 OD. x 3/16 in. long
14 8441930 8 8 SPACER .. Aluminum - .386 ID. x 1 OD. x 1 in. long
15 8441931 4 4 SPACER .. Aluminum - .386 ID. x 1 OD. x 1-13/16 in. long
16 8446677 1 1 PLATE ASSEMBLY .. Right side
17 8446678 1 1 PLATE ASSEMBLY .. Left side
18 8446674 1 1 CHANNEL .. Top -11-3/4 x 8 x 11 ga.
19 8446676 1 1 CHANNEL .. Bottom -11 -3/4 x 8 x 11 ga.
20 167047 1 2 SCREW .. Tapping - 8-32 x 1/2 pan head - Cross recess
21 180121 12 12 BOLT .. Channel mounting - 3/8-16 x 1 hex. head
22 8311904 4 4 BOLT .. Bushing and spacer mtg. - 3/8-16 x 7 hex. head (4-1/2 in. full thread)
23 8035146 16 16 NUT .. Lock - 3/8 hex.
*24 8441851 1 . MODULE ASY... Circuit -DG10
*24 8442227 - 1 MODULE ASY... Circuit - GV1 - SD45,SDP45,F45,FP45
*24 8437595 . 1 MODULE ASY... Circuit - GV11 - GP40
*25 8431450 . 1 MODULE ASY... Circuit - GX1 - Replaced by 8442221 See P.L. 4001
*25 8435120 . 1 MODULE ASY... Circuit - GX2 - Replaced by 8442221
*25 8442229 . 1 MODULE ASY... Circuit - GX2
\
FS RS
WO EP
RC SB PF SE GV GX EL AN WS SA TR OR OP OE 06 LW
Ref. No. 1
PLATE A4002-2
Ref. Part Number Locomotive
No. Number Required Description Application
When ordering Compartment Assemblies, specify locomotive model and -serial numbers.
A B
* 1 9317645 1 COMPARTMENT ASY... Circuit module GP15-1
1 8441443 1 COMPARTMENT ASY... Circuit module SD45X
1 8442801 1 COMPARTMENT ASY... Circuit module DDA40X
1 8463911 COMPARTMENT ASY. .. Circuit module SD40-2 ,40T-2 ,SDP40F,F40C
1 8464006 COMPARTMENT ASY... Circuit module GP38-2,39-2,40-2,40P-2
1 8465292 COMPARTMENT ASY... Circuit module SD45-2,SD45T-2
1 8465329 COMPARTMENT ASY... Circuit module SD38-2
9335681 COMPARTMENT ASY... Circuit module -
Excludes test panel assembly GP39-2
9335248 COMPARTMENT ASY... Circuit module -
Excludes test panel assembly SD40-2
9313691 1 COMPARTMENT ASY. .. Circuit module F40PH
Components for Compartment Assemblies listed in the same Column are the same unless otherwise specified.
2 8441432 - 1 - COMPARTMENT ASY. .. Module equipment mtg. I 5ee ~
2 8461891 . . 1 . COMPARTMENT ASY. .. Module equipment mtg. '
3 8368473 1 . 1 . BOARD .. Terminal - 24 point -8-1/8x1 .800 x 3/4 in.
4 4 8441101 . 1 1 PANEL ASSEMBLY .. Test I c^p
4 4 8464683 1 1 1 - PANEL ASSEMBLY .. Test ' =*ef.
5 8411515 As Required PIN ASSEMBLY .. Male contact - Includes faston tab
6 8415388 As Required HOLDER .. Contact pin - Red polyester - 8-13/16 x 3/4 in.
7 8439191 As Required RETAINER ASSEMBLY .. Red polyester - No. 1 thru 14
8 8440983 As Required RETAINER ASSEMBLY .. Red polyester - No. 15 thru 28
• 9 8439192 As Required INSERT .. Knurled brass - . 3 1 2 x 1 5/32 in. long - Qty. (2)
Required per each of Ref. Nos. 7 and 8
10 8439303 As Required GUIDE .. Red polycarbonate - 1 x 1-5/16 x 1 1 in.
11 8474652 - • 1 1 GUIDE .. Red polycarbonate - 1 x 1-5/16 x 1 1 in. - Notched & 1-1/4
•12 8475586 A.R. . A.R. . CABLE .. 18 AWG. - LF insul. - 500 ft. - Approx. 18 ft. req'd.
•13 8475587 A.R. . A.R. . CABLE .. 16 AWG. - LF insul. - 500 ft. - Approx. 31 ft. req'd.
•14 8468611 . A.R. . CABLE .. 14 AWG. - LF insul. - 500 ft. - Approx. 30 ft. req'd.
•15 8380934 27 . 27 . TERMINAL .. Insulated faston tab - Red - .135 ID.
•16 8250906 . . A.R. . TERMINAL .. Insulated faston tab - Blue - .160 I.D.
•17 8272337 . A.R. . . TERMINAL .. Insulated faston tab - Yellow - .160 ID.
•18 8402844 A.R. A.R. . LUG .. Insulated crimp type - No. 10 stud hole • Red - .125 ID.
Ref. No. 1
PLATE B4002-3
Ref. Part Number Locomotive
No. Number Required Description Application
A B C|D E F G H
* 1 9506924 1 - - - - - - - COMPARTMENT ASY. .. Circuit module GP38-2,GP39-2,GP40-2
* 1 9510843 1 COMPARTMENT ASY. .. Circuit module er«o "i
oL/JO-Z
* 1 9515125 _ 1 _ . . . _ COMPARTMENT ASY. .. Circuit module GP15-1
* 1 9518511 . . . 1 . . . . COMPARTMENT ASY. .. Circuit module SD40-2.SD40T-2
* 1 9520287 - - - - 1 - - - COMPARTMENT ASY. .. Circuit module GP38-2
* i1 Q'WVW??
yj£j\j\j£ 1 COMPARTMENT ASY. .. Circuit module |^TJ/1 AV
LfJr'l-UA
* 1 9337978 1 - COMPARTMENT ASY. .. Circuit module SD40X,SD40-2SS,SD50,
SD50S
* 1 9523212 - - - - - - - 1 COMPARTMENT ASY. .. Circuit module GP39X,GP50
2 9328002 . . . . . 1 1 1 COMPARTMENT ASY. .. Module equipment mtg. )
2 9506923 1 1 - 1 1 - - - COMPARTMENT ASY. .. Module equipment mtg. > See Page 4
2 9515098 - - 1 - - - - - COMPARTMENT ASY. .. Module equipment mtg. )
3 8411515 As Required PIN ASY. .. Male contact - Includes faston tab \
4 8415388 As Required HOLDER .. Contact pin - Red polyester - 8-13/16 x 3/4 in. ,I
5 8439191 As Required RETAINER ASY. .. Red polyester - No 1 thru 14 /
* 6 8440983 A.R. - A.R. - i - 1 - RETAINER ASY. .. Red polyester - No 15 thru 28 I Dash
7 8439192 As Required INSERT .. Knurled brass - .312 x 15/32 in. long - -2 type
Qty. (2) req. per ea. of Ref. Nos. 5 and 6 Modules
8 8439303 As Required GUIDE .. Red polycarbonate - 1 x 1-5/16 x 11 in.
* 9 8474652 ll ll - 11 11 -1- - GUIDE .. Red polycarbonate - 1 x 1-5/16 x 11 in. -
Notched® 1-1/4
10 9324151 As Req. CLIP .. .352 x .394 x .194 in. - Silver plated
11 9321477 As Req. HOLDER .. Receptacle - 1 1 .64 x 1 .24 .in- Polycarbonate Super
12 9322297 As Req. RETAINER .. Receptacle clip - 5.15 x .954 in. Series
/ 13 9324150 As Req. RECEPTACLE .. Module - 1 .105 in. long - Silver plated >/ Type
14 9322710 As Req. INSERT .. 10-32 inner x 5/16-13 outer x 1 .38 in. long 1Modules
15 9508757 As Req. CLIP .. Nut retaining - Clip holder
16 9321896 As Req. TRACK .. Red polycarbonate - 1 1 x 1 .24 in.
"17 9321021 As Req. CABLE .. 18 AWG. - LF insul. - Green - Sold per foot
•18 8475586 A.R. - As Required CABLE ..18 AWG. - LF insul. - Yellow - 500 ft.
*19 9322292 As Req. CABLE .. 16 AWG. - LF insul. - Green - Sold per foot
*20 8475587 As Required CABLE .. 16 AWG. - LF insul. - Red - 500 ft. - Replaces 8343874
*21 8472022 A.R. - A.RJ - 1 - 1 - CABLE .. 14 AWG. - LF insul. - 500 ft.
/ Order 9540689 for Receptacle Crimping Tool and 9541547 for Receptacle Removal Tool
Ref. No. 1
PLATE A40024
Ref. Part Number Locomotive
No. Number Required Description Application
A B C D E
* 1 9506923 1 . . _ _ COMPARTMENT ASY. .. Module equipment mtg. GP38-2,GP39-2,GP40-2,
SD38-2,SD40-2,SD40T-2
* 1 9515098 . 1 . _ . COMPARTMENT ASY. .. Module equipment mtg. GP15-1
* 1 8461891 . . 1 . . COMPARTMENT ASY. .. Module equipment mtg. GP38-2,GP39-2,GP40-2,
GP40P-2,SD38-2 ,SD40-2 ,
SD40T-2,SD45-2,SD45T-2,
SDP40F,F40C
* 1 9328002 . . . 1 . COMPARTMENT ASY. .. Module equipment mtg. GP39X,GP40X,GP50,
SD40X,SD40-2SS,SD50,
SD50S
1 8441432 . . . . 1 COMPARTMENT ASY. .. Module equipment mtg. DDA40X,SD45X
2 9506919 1 . . . . CHANNEL ASY. .. Bottom
2 9515056 . 1 . . . CHANNEL ASY. .. Bottom
2 8461995 . - 1 . - CHANNEL ASY. .. Bottom
2 9530685 . . . 1 . CHANNEL ASY. .. Bottom
2 8441916 . . . . 1 CHANNEL ASY. .. Bottom
* 3 8448942 2 . 3 . 3 ROD .. Cable tie - 19 in. Ig. x 1 in. high
* 3 9515071 . 1 . . - ROD .. Cable tie - 15 in. Ig. x 1 in. high
* 3 9530676 . . . 3 . ROD .. Cable tie - 19 in. Ig. x 7/8 in. high
* 4 8474605 4 4 4 8 - SPACER .. Compartment mounting - .5 I.D. x 1 .0 O.D. - Aluminum
5 9506920 1 . . . - CHANNEL ASY. .. Top
5 9515058 . 1 . . - CHANNEL ASY. .. Top
5 8461893 . - 1 - - CHANNEL ASY. .. Top
5 9530683 . - - 1 - CHANNEL ASY. .. Top
5 8441917 - - - - 1 CHANNEL ASY. .. Top
* 6 9530676 . - - 3 - ROD .. Cable tie - 19 in. Ig. x 7/8 in. high
* 6 8448942 . - - . 3 ROD .. Cable tie - 19 in. Ig. x 1 in. high
7 9506882 1 . . . - PLATE .. End
7 8461894 . 1 1 . - PLATE .. End
7 9530680 . . . 1 . PLATE .. End
8 8441914 . . . . 1 CHANNEL ASY. .. Side
9 9506883 1 . . . . PLATE .. End
9 8461895 . 1 1 . . PLATE .. End
9 9530681 . . . 1 . PLATE .. End
10 8441915 . . . . 1 CHANNEL ASY. .. Side
11 9506921 2 . . . . BARRIER .. Support - 12-1/8 x 1 1 -3/8 x 1 1 ga. - 8 drilled holes - Ind. angles
11 8441911 . - 1 . 2 BARRIER .. Support - 12-1/8 x 11-3/8 x 11 ga. - 8 drilled holes
11 8448941 - - 1 - 1 BARRIER .. Support - 12 x 1 1-3/8 x 1 1 ga. - 4 drilled holes
11 9530679 - - - 3 - BARRIER .. Support - 12-3/8 x 1 1-3/8 x 1 1 ga. - 8 drilled holes - Ind. angles
Ref. I.D. Plate Module Module Ref. I.D. Plate Module Module
No. Part No. Legend | Function No. Part No. Legend Function
19 9331531 LC100 27 9318726 RS10
19 9338343 LC101 27 9321914 RS11
19 9513377 LC102 Load 27 9325339 RS12 .> Radar Speed
19 9522750 LC103 Control 27 9526244 RS14 1
19 9532774 LC104 27 9508065 RS15 J
19 9538836 LC105
28 8419325 SA10
20 9502424 LEI 00 I Load 28 9331535 SA100 > Sanding
20 9532320 LEI 02 ) Equilizing
29 8416000 SB10 1, Sensor
21 8475633 LW10 )
21 8488148 29 8454149 SB11 By - Pass
LW11 I Locked
21 8465060 LW12 ( Wheel
21 9314928 LW13 ) 30 9331536 SCI 00 Signal
Conditioner
22 9331530 MS100-101 I Motor 31
22 9517493 MS101 f Simulator 8419323 SE10 \
31 9532632 SE10-SE13 ' Sensor
23 8417436 PF10 31 9532139 SE13
23 8443252 PF11
23 8437590 PF13 32 9331540 SW100 \. Starting
23 8478944 PF14 32 9338345 SW101 I Wheel Slip
23 8443332 PF15
23 8465054 PF17 33 8417123 TH10 )
23 8467572 PF18 33 8437549 TH11 ' Throttle
23 8467297 PF19 33 8465507 TH13 I Response
23 8467396 PF20 Performance 33 8465056 TH14 '
23 8465376 PF21 Control
23 8481101 PF23 34 9317773 TR1
23 8484691 PF24 34 8441616 TRIO
23 8489324 PF26 34 8465057 TR11
23 8498606 PF28 34 9090719 TR12 Transition
23 9081922 PF29 34 9517945 TR13
23 9525367 PF33 34 9517958 TR14
23 9532094 PF34 34 9539607 TR100
24 9331533 PS10-PS11 I D _ . 35 8419326 VR10 \
24 9513379 PSjl f Power Supply 35 8458016 VR11 ! Voltage
35 9535769 VR11 -VR13I Regulator i
25 9331534 RA100 Radar 35 9531961 VR13 J;
26 8419322 RC10 ) 36 8415999 W010
26 8465055 RC11 > Rate Control 36 8435842 W010-W011
26 9322300 RC12 ) 36 8443071 won Wheel
36 8415997 won Overspeed
36 9337475 W014
36 9331542 W0100
30
Ref.No. l.Col. F
PLATE A4004-1
30 29 39
36, .36.
13
44 46 4! 24 47 39 38 53 36 23 50 45
Ref. No. 1
PLATE A4005-1
12 11 99937919832220 95 87 22 99 94 19 30348086 96 9
) (a OOP o CM f o o o o o o j (o P P o P pj C3
Ref.No. l.Col.E
PLATE A4006-1
17 9
2 8 5 3 2 8 6 5 4 7 5 3 2 3 5527 18 67 59 39 23 7145206018 282'4 23 73 23 25 28 18 3
—• CM CO -W U> <t>
III
• Oi . tf>
Ref.No. l.CoLA
PLATE A4007-1
L
21 19 V39
Ref.No. l,Col. B
PLATE A4007-2
2 9321664 1 1
1 1 1 PLATE .. Face - DP - Standard
3 .... 1 1
1 1 1 PLATE .. Name - Module - See chart above
4 9322443 1 1 1 1 1 SCREW ASY. .. Jack - No. 10-32 thread - 12-l/4in. long shaft
5 9322442 1 1 1 1 1 KNOB .. Jack screw
6 9438798 i 1 1 1 1 SCREW .. Set - No. 10-32 x 22 hex. socket head
7 9518539 2 2 2 2 2 KEEPER ..Half -Brass
8 9518537 1 1 •1 1 1 FASTENER .. Keeper
9 9331257 4 4 4 4 4 PAD .. Rubber - .42 x .42 x .68 in.
10 9324152 34 34 38 36 36 PIN .. Male terminal - .063 in. terminal dia. x 1 in. long -Gold plated
11 9321592 1 1 1 1 1 RETAINER .. Pin - Red polycarbonate - 10.24 in. long
12 9321663 1 1 1 1 1 FRAME .. Pin retainer - Red polycarbonate
13 9320966 1 1 1 1 1 FRAME .. Support - Circuit board - Red polycarbonate
14 9322964 1 1 1 1 1 BRACKET .. Angle - .46 x .64 x .68 in.
15 9332143 1 1 1 1 1 SWITCH „ Toggle - Momentary - D.P.D.T. - Center off
16 8481622 2 2 2 2 2 CAPACITOR .. C1,C2 - 100 MFD. - 25 Volts D.C.
17 8480361 3 3 3 3 3 CAPACITOR .. C3,C4,C5 - 100 MFD. - 50 Volts D.C.
18 9311616 3 3 3 3 3 CAPACITOR .. C6,C25,C26,C30,C31 - 5 MFD. - 50 Volts D.C.
19 9311617 1 1 1 1 1 CAPACITOR,.. C7 - .1 MFD. - 100 Volts D.C.
*20 9336213 18 18 22 22 22 CAPACITOR .. C8,C9,C11-29,C32,C33 - .1 MFD. - 100 Volts D.C.
21 9083546 1 1 1 1 1 CAPACITOR .. CIO - 1 MFD. - 100 Volts' D.C.
22 8373329 32 32 36 33 33 DIODE .. Silicon - Dl thru D36
23 8494696 7 7 9 9 9 AMPLIFIER .. Dual operational - OP1 - 9
24 9339435 7 7 9 9 9 SOCKET .. 14 pin
25 9326469 1 1 1 1 1 AMPLIFIER .. Isolation - ISA1
*26 9315908 11 11 13 12 12 RESISTOR .. Rl ,2,6,11,19,22,31,33,34,
35 ,41 ,44,5 1 20K Ohms - 1/8 Watt
27 9315896 1 1 1 1 1 RESISTOR .. R3 15K Ohms - 1/8 Watt
28 9329585 1 1 1 1 1 RESISTOR .. R4 22K Ohms - 1/8 Watt
29 9320327 2 2 2 2 2 RESISTOR .. R5,R37 IK Ohms - 1/8 Watt
30 9315901 9 9 10 10 10 RESISTOR .. R7,12,20,21 ,23,24,32,
39,40,45 100K Ohms - 1/8 Watt
31 9320236 2 1 2 1 2 RESISTOR .. R8,R42 2K Ohms - 1/8 Watt
32 9325100 1 1 1 1 1 RESISTOR .. R8,13 3.01K Ohms - 1/8 Watt
33 9325146 4 4 4 4 4 RESISTOR .. R9,10,25,38 9K Ohms - 1/8 Watt
34 9331976 - 1 - 1 - RESISTOR .. R13 4.53K Ohms - 1/8 Watt
35 9325101 1 - - - 1 RESISTOR .. R14.47 19.1K Ohms - 1/8 Watt
35 9325107 - 1 - 1 - RESISTOR .. R14.47 10.5K Ohms - 1/8 Watt
35 9331942 - - 1 - - RESISTOR .. R14 1.91K Ohms - 1/8 Watt
36 9325102 1 - 1 - 1 RESISTOR .. R15 24.9K Ohms - 1/8 Watt
37 9329584 - 2 - 2 - RESISTOR .. R15,R28,R50 10.7K Ohms - 1/8 Watt
38 9325137 1 - - - 1 RESISTOR .. R16 8.06K Ohms - 1/8 Watt
38 9325114 . 1 . 1 . RESISTOR .. R16 4.12K Ohms - 1/8 Watt
38 9338915 - - 1 - - RESISTOR .. R16 5.38K Ohms - 1/8 Watt
39 9322071 1 1 1 1 1 RESISTOR .. R17 1M Ohms - 1/4 Watt
40 9325103 1 1 1 1 1 RESISTOR .. R18 26.7K Ohms - 1/8 Watt
41 9325104 1 - - - 1 RESISTOR .. R26 143K Ohms - 1/8 Watt
41 9336291 - 1 - 1 - RESISTOR .. R26 162K Ohms - 1/8 Watt
41 9338913 - - 1 - - RESISTOR .. R26 1 13K Ohms - 1/8 Watt
*42 9325105 1 1 3 1 1 RESISTOR .. R27,53,55 21.5K Ohms - 1/8 Watt
12 11 30 19 33 26 32 34 2430223940222649
28
18 30 22
1n ja
————— —— -~
foooooo) fooooooj
r
xII
"
— ——— —— — <•* <-j CM es* r-j CM esj csj <N* CSHTJ
DsHTi
^ ^
^*
Ref.No. l.Col.D
PLATE A4008-1
S
87
37 38 39 32 18 4041 3 6 1 9 2 4 1 1 4 4 4 4 6 3 5 2 9 4 2 2 4 He 4544 24 3536 244363
III
Ref.No. l.Col.D
PLATE A4009-1
13
19
14
62 34
III
Ref.No. l.Col.B
PLATE A4010-1
P.L.No. A4011
CIRCUIT MODULE ASSEMBLIES
Ref. Part No.
No. Number Req. Description
- .... A B MODULE ASY. .. Motor E/N generator
53 9315992 1 1 RESISTOR .. R38 301K Ohms- 1/8 Watt
54 9329576 1 1 RESISTOR .. R39 54.9K Ohms- 1/8 Watt
55 9325125 2 1 RESISTOR .. R40,60 13.7K Ohms- 1/8 Watt
56 9324199 1 1 RESISTOR .. R43 499 Ohms - 1/4 Watt
57 9325096 1 1 RESISTOR .. R44 6.65K Ohms- 1/8 Watt
58 9318676 1 . RESISTOR .. R45 14.7K Ohms- 1/8 Watt
58 9331799 1 1 RESISTOR .. R45, R46 17.8K Ohms- 1/8 Watt
59 9325102 . 1 RESISTOR .. R46 24.9K Ohms - 1/8 Watt
60 9329587 1 . RESISTOR .. R47 7.32K Ohms- 1/8 Watt
60 9325110 . 1 RESISTOR .. R47 11. 5K Ohms- 1/8 Watt
61 9329584 . 3 RESISTOR .. R48.49.57 10.7K Ohms- 1/8 Watt
62 9331968 1 - RESISTOR .. R49 35.7K Ohms- 1/8 Watt
63 9331801 1 . RESISTOR .. R50 147K Ohms- 1/8 Watt
64 9329583 . 1 RESISTOR ..R51 105K Ohms - 1/8 Watt
65 9329580 1 1 RESISTOR .. R52.R53 30.9K Ohms- 1/8 Watt
66 9316832 1 2 RESISTOR .. R52 ,R75 39 .2K Ohms - 1/8 Watt
67 9325103 1 . RESISTOR .. R53 26.7K Ohms - 1/8 Watt
68 9331972 1 . RESISTOR .. R54 93.1 K Ohms- 1/8 Watt
69 9329579 1 2 RESISTOR .. R54,R78 26.1K Ohms - 1/8 Watt
70 9325113 1 . RESISTOR .. R55 32 .4K Ohms- 1/8 Watt
71 9325151 1 2 RESISTOR .. R55,R76 11. 3K Ohms- 1/8 Watt
72 9331962 2 1 RESISTOR .. R57,R73 7 5K Ohms - 1/8 Watt
73 9331956 1 - RESISTOR .. R58 13K Ohms- 1/8 Watt
74 9329582 . 2 RESISTOR .. R58.R60 23.2K Ohms- 1/8 Watt
75 9329581 . 1 RESISTOR .. R59 16.5K Ohms- 1/8 Watt
76 9318678 - 1 RESISTOR .. R61 38.3K Ohms- 1/8 Watt
77 9315896 1 - RESISTOR .. R62 15K Ohms- 1/8 Watt
78 9316830 1 1 RESISTOR .. R63 15.4K Ohms- 1/8 Watt
79 9325100 1 - RESISTOR .. R64 3.01K Ohms- 1/8 Watt
80 9325099 1 - RESISTOR .. R65 6.04K Ohms- 1/8 Watt
81 9325146 2 2 RESISTOR .. R66.R85 49 .9K Ohms - 1/8 Watt
82 9315901 2 4 RESISTOR .. R67, 8 1,84,3 100K Ohms - 1/8 Watt
83 9331807 1 1 RESISTOR .. R72 30. IK Ohms - 1/8 Watt
84 9330634 2 2 RESISTOR .. R74.R79 1.02K Ohms- 1/8 Watt
85 9325117 1 1 RESISTOR .. R86 5.23K Ohms- 1/8 Watt
86 9311701 1 1 RHEOSTAT .. RH1 20K Ohms- IWatt
87 9325782 36 36 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
88 9528233 36 36 TERMINAL .. Miniature
89 9323687 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
90 9323688 7 7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
91 9518538 2 2 WASHER .. Nylon - .200 1.D. x .437 OD. x .020 in. thick
92 9323392 1 1 WASHER ..Plain -No. 10
. . . . 28" / I -28"
899019494033505133354057477889 223334 5 2 5 5 33 5 4 4 0 3 3 T6'86 •27
Illl
Ref.No. l.Col.A
PLATE A4011-1
18
17
f o o o o o o j T o o o o o o j ___ Co o o o o o j To o o o o oj To o o o o o J
Ref. No. 1
PLATE A4012-1
51 9325782 52 60 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
52 9528233 60 60 TERMINAL .. Miniature
53 9504993 16 24 TERMINAL .. 1/16 - .156 O.D. x .104 O.D. x .735 in. long
54 9323687 5 5 SCREW .. No. 7 - 19 x 5/8 pan head - Cross recess
55 9323688 7 7 SCREW .. No. 7 - 19 x 1-1/4 pan head - Cross recess
56 9518538 2 2 WASHER .. Nylon - .200 I.D. x .437 O.D. x .020 in. thick
57 9323392 1 1 WASHER ..Plain -No. 10
58 8475530 1 1 WASHER .. Lock - 5/16
59 8475523 1 1 NUT .. Adapter - 1/4 - 40 hex.
33 30 31 33 31 25 33 14 24 33 3031 32
V\|26 I 2" __
54 21 39 38 37 29 35 36 2131 33 32 20 33 2143 21 L28 3 23
Ref.No. l,Col.B
PLATE A4013-1
16 16
10
21
21
22 16
Ul
S oc
fi oc
"a *w
CM
CD
I5n -4
29J 5
-6
Ref.No. l.Col.B
PLATE A4014-1
P.L.No.A4015
CIRCUIT MODULE ASSEMBLIES
Ref. Part Number
No. Number Required Description
» .... A B C D E MODULE ASY. .. LC100,101, 102,103,104 -Load Control
48 9330630 1 1 1 1 1 RESISTOR .. R22 52.3K Ohms - 1/8 Watt
41 9316831 1 1 1 1 1 RESISTOR .. R23 28K Ohms - 1/8 Watt
50 9329588 1 1 2 1 1 RESISTOR .. R24,40 16.2K Ohms - 1/8 Watt
51 9329589 1 1 1 1 1 RESISTOR .. R25 8.87K Ohms - 1/8 Watt
52 9325114 3 5 3 2 3 RESISTOR .. R26,27,28,60,74 4.12K Ohms - 1/8 Watt
53 9331942 2 - 2 2 2 RESISTOR .. R27,28 1.91KOhms- 1/8 Watt
54 9517943 1 - 1 - 1 RESISTOR .. R30 374K Ohms - 1/8 Watt
54 9325136 - 1 - - - RESISTOR .. R30 402K Ohms - 1/8 Watt
54 9333433 - - - 1 - RESISTOR .. R30 357K Ohms - 1/8 Watt
55 9331803 2 1 2 1 2 RESISTOR ..R3 1,47 200K Ohms- 1/8 Watt
*56 9333122 - 1 - - - RESISTOR .. R31 178K Ohms - 1/8 Watt
*56 9331945 - - - 1 - RESISTOR.. R31 158K Ohms- 1/8 Watt
57 9517949 1 - 1 - 1 RESISTOR .. R32 HOKOhms- 1/8 Watt
57 9533815 - 1 - - - RESISTOR .. R32 97.6K Ohms - 1/8 Watt
58 9331798 1 1 1 2 1 RESISTOR .. R32,54 86.6K Ohms - 1/8 Watt
59 9325108 2 1 2 2 2 RESISTOR ..R33,46 ,85 64.9KOhms- 1/8 Watt
*60 9329590 - 2 - - - RESISTOR .. R33,79 57.6K Ohms- 1/8 Watt
61 9325146 1 1 1 2 1 RESISTOR .. R33,57 49 .9K Ohms - 1/8 Watt
62 9316832 1 - 1 - 1 RESISTOR .. R34 39.2K Ohms - 1/8 Watt
62 9520379 - 1 - - - RESISTOR .. R34 34K Ohms - 1/8 Watt
63 9331807 1 - 1 1 1 RESISTOR .. R34.79 30.1K Ohms- 1/8 Watt
64 9533806 1 - 1 - 1 RESISTOR .. R35 21KOhms- 1/8 Watt
64 9331948 - 1 - - - RESISTOR .. R35 19.6K Ohms - 1/8 Watt
64 9331799 - - - 1 • RESISTOR .. R35 17.8KOhms- 1/8 Watt
65 9325121 1 - 1 1 1 RESISTOR .. R36 9.53K Ohms - 1/8 Watt
65 9331957 - 1 - - - RESISTOR .. R36 8.45K Ohms - 1/8 Watt
66 9331943 1 - - 1 1 RESISTOR .. R37 36.5K Ohms - 1/8 Watt
66 9318722 - 1 - - - RESISTOR .. R37 41. 2K Ohms - 1/8 Watt
66 9329573 - - 1 - - RESISTOR .. R37 47.5K Ohms - 1/8 Watt
67 9517948 1 - - 1 1 RESISTOR .. R38 25 .5K Ohms - 1/8 Watt
67 9325116 . 1 - . - RESISTOR .. R38 31.6KOhms- 1/8 Watt
67 9520379 - - 1 - - RESISTOR .. R38 34K Ohms - 1/8 Watt
68 9329581 2 1 1 2 2 RESISTOR .. R39,69 16.5K Ohms - 1/8 Watt
*69 9338743 - 1 - - - RESISTOR .. R39 20.5K Ohms - 1/8 Watt
*69 9325135 - - 1 - - RESISTOR .. R39 22.6K Ohms - 1/8 Watt
70 9325122 1 2 1 1 1 RESISTOR .. R40,70 14.3K Ohms - 1/8 Watt
71 9325143 1 - 1 1 RESISTOR .. R41 7.15KOhms- 1/8 Watt
71 9325141 - 1 1 - - RESISTOR .. R41.87 1 IK Ohms - 1/8 Watt
72 9331976 1 - - 1 1 RESISTOR .. R42 4.53K Ohms - 1/8 Watt
72 9325120 - 1 - - - RESISTOR .. R42 6.19K Ohms - 1/8 Watt
72 9325145 - - 1 - - RESISTOR .. R42 7.68K Ohms - 1/8 Watt
73 9316829 1 - - 1 1 RESISTOR .. R43 2.49K Ohms - 1/8 Watt
73 9331946 - 1 - - - RESISTOR .. R43 3.4K Ohms - 1/8 Watt
73 9325115 - - 1 - - RESISTOR .. R43 4.S7K Ohms - 1/8 Watt
74 9325118 3 2 3 3 3 RESISTOR .. R45,48,108 43.2K Ohms - 1/8 Watt
75 9325138 1 1 1 1 1 RESISTOR .. R55 13.3K Ohms - 1/8 Watt
76 9329574 1 1 1 1 1 RESISTOR .. R56 383K Ohms - 1/8 Watt
77 9331983 1 1 1 1 1 RESISTOR .. R58 806K Ohms - 1/8 Watt
78 9504149 1 - . 2 1 RESISTOR.. R60,61 301 Ohms- 1/8 Watt
*79 9520380 - 1 - - - RESISTOR .. R61 1.18K Ohms - 1/8 Watt
*79 9320326 - - 1 - - RESISTOR .. R61 2K Ohms - 1/8 Watt
80 9325117 5 5 5 5 5 RESISTOR .. R65 ,67,80,89,1 1 1 5.23K Ohms - 1/8 Watt
81 9329575 2 2 2 2 2 RESISTOR .. R66.68 80.6K Ohms - 1/8 Watt
82 9324199 2 2 2 2 2 RESISTOR .. R72.73 499K Ohms - 1/4 Watt
*83 9325102 . - . 1 . RESISTOR .. R79 29.4K Ohms - 1/8 Watt
*84 9329582 - 1 . - - RESISTOR .. R84 23.2K Ohms - 1/8 Watt
85 9325113 1 - - - 1 RESISTOR .. R85 32.4K Ohms - 1/8 Watt
85 9325149 - 1 - - - RESISTOR .. R85 150K Ohms- 1/8 Watt
*86 9325111 - - 2 - - RESISTOR .. R85,92 53.6K Ohms - 1/8 Watt
87 9315901 2 1 2 2 2 RESISTOR .. R86.107 100K Ohms - 1/8 Watt
*88 9329583 - 1 - - - RESISTOR .. R86 105K Ohms - 1/8 Watt
42282978545§6557645962355352474849502322776143257576589436432225 3.6393735462234
..31.,
•25" / / T23-/ i / I 25 . . .
98991922913852 89 31803642243522853635 17 31 3 5 2 2 5 9 ;
IH
28
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——.
._
co v LTXD r~- 00
^1-,.^ —— -^_-
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U PI
f
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.^OJOJCiJCSICSJ
Loaor^ao^^
CM Osl OJ OJ CM 00
^^^
t^^
CD
"
Ref.No. l.Col.A
PLATE A4015-1
26 27 22
45
46
nil
s == s«
fooooooj fooooooj ___ foooooo) fooooooj Toooooc
Ref.No. l.Col.A
PLATE A4016-1
P.L.NO. A40i 7
CIRCUIT MODULE ASSEMBLIES
1135 81 33 48 33644079813568 44 4 1 4 0 5 0 6 8 4 2 8 1 6 8 9 30
• - - • 49 . . . . . 45 45 / / / 4 6 , , , / .3!
12 V
,40
II
o- oZ
~ m
r-«o, —————
(o o o o o o ) (o o o o o oi)
fc >-
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0 O^
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("p O 0 O O 0^
<f>
28- 27
Ref. No. 1
PLATE A4017-1
Description
MODULE ASY... RA100 radar
RESISTOR .. R19 31
RESISTOR.. R20 16
RESISTOR .. R22 4.C
RESISTOR ..R23,29,41,80
RESISTOR.. R25-27,30,39,45,48-50,
60,64,66,69-73,76,82,85-89,91,93,
97,103,106 15K Ohms- 1/8 Watt
59 9331799 1 RESISTOR .. R28 17.8K Ohms- 1/8 Watt
60 9316831 1 RESISTOR ..R31 28K Ohms - 1/8 Watt
61 9329584 1 RESISTOR .. R32 10.7K Ohms- 1/8 Watt
62 9325102 1 RESISTOR .. R33 24.9K Ohms- 1/8 Watt
63 9331975 1 RESISTOR .. R34 56.2K Ohms - 1/8 Watt
64 9333476 1 RESSITOR .. R36 2.26K Ohms- 1/8 Watt
65 9333484 1 RESISTOR .. R37 5. UK Ohms- 1/8 Watt
66 9331989 2 RESISTOR .. R40,78 2M Ohms- 1/8 Watt
67 9318720 1 RESISTOR .. R42 16.9K Ohms- 1/8 Watt
68 9325099 1 RESISTOR .. R43 6.04K Ohms- 1/8 Watt
69 9325117 3 RESISTOR .. R44,108,109 5.23K Ohms- 1/8 Watt
70 9329578 1 RESISTOR .. R47 1.47K Ohms- 1/8 Watt
71 9332095 6 RESISTOR .. R52-55,104,105 825 Ohms - 1/2 Watt
72 9325109 6 RESISTOR .. R56,65,79,81,98,107 499K Ohms - 1/8 Watt
73 9325133 2 RESISTOR .. R57,95 249K Ohms- 1/8 Watt
74 9333434 1 RESISTOR .. R58 124K Ohms - 1/8 Watt
75 9331974 1 RESISTOR .. R59 61.9K Ohms- 1/8 Watt
76 9331800 1 RESISTOR .. R61 45.3K Ohms - 1/8 Watt
77 9325110 1 RESISTOR .. R62 11. 5K Ohms- 1/8 Watt
78 9331969 1 RESISTOR .. R63 5.62K Ohms- 1/8 Watt
79 9331807 4 RESISTOR .. R67,74,77,90 30.1K Ohms- 1/8 Watt
80 9331979 1 RESISTOR .. R75 261K Ohms- 1/8 Watt
81 9325146 1 RESISTOR .. R83 49 .9K Ohms - 1/8 Watt
82 9325142 2 RESISTOR .. R84,102 4.99K Ohms- 1/8 Watt
83 9325114 1 RESISTOR .. R92 4.12K Ohms- 1/8 Watt
84 9331988 1 RESISTOR .. R96 2.7M Ohms- 1/2 Watt
85 9325136 1 RESISTOR .. R100 402K Ohms- 1/8 Watt
86 8499428 2 RHEOSTAT ..RH1.RH3 10K Ohms
87 9311821 1 RHEOSTAT .. RH2 50K Ohms
88 9325782 72 JUMPER .. Cable - No. 20 AWG. - 3 in. long- Made from 8408649 (Sold per foot)
89 9528233 85 TERMINAL .. Miniature
90 9323687 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
91 9323688 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
92 9518538 2 WASHER .. Nylon - .200 1.D. x .437 O.D. x .020 in. thick
93 9323392 1 WASHER ..Plain -No. 10
*94 8475530 3 WASHER .. Lock - 5/16
*95 8475523 3 NUT .. Adapter - 1/4^0 hex.
P.L.NO. A4o is
CIRCUIT MODULE ASSEMBLIES
91
35 J
44 41
Ref. No. 1
PLATE A4018-1
oooooo) ( o o o o o o
III
15- -4
16- 5
-6
Ref. No. 1
PLATE A4019-1
Ref. No. 1
PLATE A4020-1
KBMO?
Ref. No. 1
PLATE A4021-1
Description
MODULE ASY... WO 100 - Wheel overspeed
PLATE .. Face - Red polycarbonate
PLATE ..Name-WO 100
SCREW ASY... Jack - No. 10-32 thread -12-1/4 in. long shaft
KNOB.. Jack screw
SCREW .. No. 10-32 x 22 hex. socket head
KEEPER ..Half-Brass
FASTENER.. Keeper
PAD .. Rubber - .42 x .42 x .68 in.
PIN .. Male terminal - .063 in. terminal dia. x 1 in. long - Gold plated
RETAINER .. Pin - Red polycarbonate -10.24 in. long
FRAME .. Pin retainer - Red polycarbonate
FRAME .. Support - Circuit board - Red polycarbonate
BRACKET .. Angle - .46 x .64 x .68 in.
SWITCH .. Toggle - Momentary - SJP.D.T. - Center off
NUT .. Adapter -1/4 - 40 hex.
CAPACITOR .. Cl,2 - .1 MFD. -100 Volts D.C.
CAPACITOR .. C3,4 -100 MFD. - 25 Volts D.C.
CAPACITOR .. C5 -12 - .1 MFD. -100 Volts D.C.
DIODE .. Silicon - Dl - 5
TRANSISTOR .. Ql
PAD .. Lead conversion - .40 dia. x .30 in. thick
AMPLIFIER .. Dual operational - OP1 - 4
ISOLATOR .. Opto - Oil
SOCKET .. 6 pin
SOCKET.. 14 pin
27 9311602 7 RESISTOR .. Rl - 3,16,17,21,22 20K Ohms- 1/4 Watt
28 9324199 2 RESISTOR .. R4,7 499 Ohms- 1/4 Watt
29 9314014 2 RESISTOR ..R5,9 15.8K Ohms- 1/4 Watt
30 9314012 2 RESISTOR .. R6,8 3.09K Ohms- 1/4 Watt
31 9332556 2 RESISTOR .. R10,14 750 Ohms- 1/4 Watt
32 9322689 2 RESISTOR.. Rl 1,1 5 7150 Ohms- 1/4 Watt
33 9332555 2 RESISTOR ..Rl 2,1 3 11. 5K Ohms- 1/4 Watt
34 9314045 1 RESISTOR .. R19 1K Ohms- 1/4 Watt
35 9315992 1 RESISTOR .. R20 301K Ohms- 1/8 Watt
36 9311701 2 POTENTIOMETER .. RH1.2 20K Ohms- 1 Watt
37 9325782 25 JUMPER .. Cable - No. 20 AWG. - 3 in. long - Made from 8408649 (Sold per foot)
38 9528233 26 TERMINAL .. Miniature
39 9323687 5 SCREW .. No. 7-19 x 5/8 pan head - Cross recess
40 9323688 7 SCREW .. No. 7-19 x 1-1/4 pan head - Cross recess
41 9518538 2 WASHER .. Nylon - .200 ID. x .437 O.D. x .020 in. thick
42 9323392 1 WASHER ..Plain -No. 10
43 8475530 1 WASHER .. Lock - 5/16
II
17
Illl
fM CSI <M <SI <SI «0 ^^J
O OO O O O O O O O O 0 ) o o o o o ) (000000} CD
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Ref. No. 1
PLATE A4023-1