Tier 4 Evolution Engine Tooling

Catalog
8/26/2014

GE Drawing #: 84A236457
Revision: C

Click on buttons below to search

Home Tooling Alternator Engine Platform Electrical New Tier 4

Page Vendors Tooling Tooling Tooling Tooling Tooling
Location____________ 1
• For any questions related to available tools
for the Tier 4 engine contact :
– Ed Pawlowski (814-572-9757)
Edward.Pawlowski@ge.com

• For a PDF copy of this with macros working

contact Ed Pawlowski or go to:
http://libraries.ge.com/foldersIndex.do?entity_i
d=19003365101&sid=101&SF=1

Location____________ 2
 Revision History
• Rev 0 – Initial Release
• Rev A – Updated ITH tensioning tooling. Added Cam gear lifter
• Rev B –Updated Exhaust manifold torque adapter part number. Added
MB latching Pin part number & sensor test harnesses. Added C-Frame
extension
• Rev C – Added FOCM and LOCM sensor socket. Added Fuel Pump
alignment tool, injector alignment tool & 18mm interstage duct torque
adapter. Added piston pin retainer clip plyers. Added EGR A valve
removal cylinder. Added additional ITH hydraulic pumps. Added water
pump lifter and Liner press tool. Updated tooling based on Production
PA & gear serviceability changes

Location____________ 3
Tier 4 Evo Engine Tooling Catalog Click on Component to Search

Tooling Alt Cab Engine Cab

Vendors Tooling Tooling

New Tools Needed to Service Tier 4 GE Engine

Part Numer Vendor Description Part Numer Vendor Description
T40010 Tesco Large Cam Bearing Installation and Removal Kit T40470 Tesco Fuel Injector Puller
T40020 Tesco Front Cam Bearing Installation and Removal Kit T40480 Tesco Main Bearing Tensioner Lift Arm
T40030 Tesco Cam Section Lifter T40520 Tesco Oil Cooler Lifter
T40040 Tesco Crankshaft Deflection Gage Mandrel for T4 Engines T40530 Tesco Main Bearing Cap Jack
Engine lifter upgrade kit to existing T85201 or
T85201U T85201FC lifter T40550 Tesco EGR Manifold Lifter
T40060 Tesco Cylinder Head Stud Installation Tool S6176 Snapon Nox Sensor Socket
T40060R Tesco Cylinder Head Stud Removal Tool T40600 Tesco Nozzle Carbon Cleaner
T40100 Tesco EGR Cooler Lifter T40620 Tesco Injector Sleeve Torquing Tool
T40110 Tesco Idler Gear Lifter T40630 Tesco 40MM Open End Adapter Y Shank
T40120 Tesco Cam Gear Lifter T40640 Tesco Injector Washer Change Out Kit
T87200 Tesco L6/R6 Cam Follower Retainer (2 per engine) T40650 Tesco Fue Injector Alignment tool
T40210 Tesco High Pressure Fuel Pump Lifter T40790 Tesco High Pressure Turbocharger Lifter
T40260 Tesco Adapter Block for Oil Pump Lifter T86721 Tesco Component Assembly/Removal "C" Frame
Component Assembly/Removal "C" Frame
T40290 Tesco Strong Back and Cylinder Liner Lifter T86721SC Tesco Storage Cart
T40300 Tesco Main Bearing Side Bolt Socket 33.04324-9000-10-13 ITH Hydraulic Tensioner
T40310 Tesco Connecting Rod Bearing Retainer Set 33.03408-5003-10 ITH Main Bearing Tooling
T40320 Tesco Cylinder Head Lifter Avanti 1 Hytorc Conrod Torque Kit
T40340 Tesco Power Assembly Stud Safety Fixture RFAV1-10.913 Hytorc Conrod Torque Kit
T40360 Tesco Low Pressure Turbocharger Lifter AV-01-05 Hytorc Conrod Torque Kit
T40390 Tesco Oil Pump Torque Adapter 12PR S010027MM Hytorc Conrod Torque Kit
T40410 Tesco Piston/Connecting Rod Lifer

Platform Electrical New Tier 4

Tooling Tooling Tooling

Location____________ 4
Click on logo for link
to Vendor Website
Vendor Phone Number
Tesco Tools 814-866-1952
Wulf’s Custom Welding (402) 253-2772
Snap On Tools Rob Harvey 440-479-4478
Gieske 816-471-2300
Newark 800-463-9275
National Railway Supply 912-920-4575
Ferguson (419) 298-2327
Starrett 978-249-3551
Mcmaster-CARR 630-600-3600
Hytorc 1-800-GO-HYTORC
Cables to Go 937-224-8646
Western Cullen Hayes 773-254-9600
Ashcroft (714) 751 - 7512
Home Alternator Engine Platform Electrical New Tier 4
Page Tooling Tooling Tooling Tooling Tooling
Location____________ 5
Click on logo for link
to Vendor Website Vendor Phone Number
Everest (GE Inspection Company)

ITH (815)363-4900
Widell 1-800-237-5963
Enerpac 1-262-781-6600
Apex (812) 425-8121
Winchester (860) 379-5336
Strato (732) 981-1515
Tyco Electronics 800-522-6752
Klein Tools 800-553-4676
Thomas and Betts 1-800-284-tool
Daniels Manufacturing
407-855-6161
Corporation
Grainger 1-800-323-0620
Mag Probe 1-208-321-7566

Home Alternator Engine Platform Electrical New Tier 4

Page Tooling Tooling Tooling Tooling Tooling
Location____________ 6
Alt. Cab EVO Tooling Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Conical Mount Web Deflection
Tooling
Tooling Gauges
Slide 8 Slide 9
Platform
Tooling

Electrical
Tooling

New Tier 4
“Dirty” 30
Torsion Bar
Tooling
Tooling
Slide 10 Tooling
Slide 11

Location____________ 7
15/16 Socket on a ¼ air 15/16 Box End Sickle
ratchet Bend ½ Drive Wrench EVO Tooling: Alternator Home
Conical/Plate Mounting Page

Bolts Alternator
Use tooling to reach backside bolts Tooling
as seen in pictures

Ferguson Part # GEVOADMRTK Conical Mount Check/Set Tool Tesco Tools T85500

Location____________ 8
Deflection Gauge – Tesco Tools T81253
T81252-2A Tier 2-3 Evolution
Mandrel
T81252-2B FDL Mandrel
T40040 – Tier 4 Evolution
Mandrel
Starrett Type – Fastenal Part # 696
Web Deflection Gauges Home
This gage is used to determine crankshaft deflection Page
during alternator installation on Evolution, FDL and
Tier 4 engines. Simply attach the proper length Alternator
mandrel onto the gage to correspond with the engine
Tooling
being serviced.
Directly below the gage is a counterweight so that
when the gage is positioned between the webs, it will
automatically face downward displaying the gage
face. The kit comes complete in a compact storage
box for added protection.
Location____________ 9
¾” Square Drive with 1 1/8” 12 point – Tesco Tools
T14582 “Dirty” 30 Wrench (A.K.A. Home
Porkchop Wrench) Page

This tool was developed for the FDL Alternator

art rods, but the “pork chop” wrench Tooling
works perfect for the 30 rotor bolts
on an Evolution alternator. These
bolts are not metric, the heads are 1
1/8” just like the tool

Alternator Coupling Bolt Speeder Socket Tesco

Tools T85850

Location____________ 10
Hytorc Pump QAS 115 Pump w/encoder and
without encoder Torsion Bar Tooling Home
Page
Pump with Pump without These tools are used for many
encoder Hytorc encoder different applications on the Alternator
Tools – HY- Hytorc Tools – locomotive. For example, they are Tooling
QAS115-EN HY-QAS115
used for alternator to engine mating
bolts, connecting rod bolts etc…
Warning!!! Do not at any point, get any part of
your body between the reaction fixture and any
part of the engine.

3 MXT Head- Hytorc Tools Part Number-

3MXT Torque Machine

2 1/16” socket
Note: If you ever damage one of
used for
these tie bar studs you can
Alternator Tie
remove this using a standard ½”
Bar installation
Drive ratchet.
and removal

Location____________ 11
Engine Cab EVO Tooling Catalog Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Basic Engine Power Assembly Main Bearing Tooling
Tooling Tooling Tooling
Slide 13 Slide 25 Slide 53

Platform
Tooling

Electrical
Tooling

New Tier 4
Turbocharger Camshaft, Gear & HP fuel Water and Oil
Tooling
Tooling pump Tooling EGR Tooling
Pump Tooling
Slide 60 Slide 63 Slide 72
Slide 69

Location____________ 12
Basic Engine Tooling Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Tooling
Engine C Frame Bar Over
Blanking Plates
Lifters Manipulator Tooling
Slide 18
Slide 14-15 Slide 16-17 Slide 19 Platform
Tooling

Electrical
Tooling

Crank Sensor Handrail Work Cantilever Pressure

Tram Bar
Tooling Trays Lifter Gauges
Slide 23
Slide 20 Slide 21 Slide 21 Slide 24

Location____________ 13
 EVO Only lifter - Tesco Part #- T85202
EVO Engine Lifter, and Home
Page
Combined EVO + FDL
Engine Lifter Engine
Tooling
These lifters can lift the Tier 4
engine without the aftertreatment Basic
installed. Engine

T85201U – Kit to modify

T85201 lifter for use on Tier
2-4 engines

Combined EVO and FDL Lifter – Tesco Part #-

T85202FC

T85201U – Kit to modify

T85201FC lifter for use on
FDL & Tier 2-4 engines
Location____________ 14
Tier 4 engine lifter mod kit - Tesco Part #- T85201U
Tier 4 EVO Engine Lifter Home
Page
Mod Kit
Engine
Tooling
This kit will include:
1. New hole drilled in lifter for new Basic
vertical leg attachment point Engine
2. Longer Vertical leg
3. Longer cables
4. Larger M42 lift eyes
5. Bracket to set engine lifter on
engine that is bolted to top of
Low pressure turbo

Location____________ 15
 Heavy C-frame manipulator with hydraulically
movable hook point- Tesco Part #- T57172 C-frame manipulators Home
C frame storage cart Tesco Part #- T57170SC1 Page
These lifters are used with
attachments to lift many engine Engine
Used to lift heavy engine components, including EGR cooler & Tooling
components such as EGR
cooler and water/oil water/oil pumps
Basic
pumps.
Engine
The crane hook point is
moved hydraulically with
hand pump on this version

Heavy C-frame manipulator Tesco Part #- T57170 This was designed

assuming a maximum
C-frame Extension Tesco Part #- T57181-37E crane height of 2’1. If your
service shop doesn’t have
this capability, then a
modified C-frame
manipulator or other
tooling must be used.
The crane hook
point has to be
manually moved
on this version

Location____________ 16
Light weight C-frame manipulator– Tesco Part #-
T86721 C-frame manipulators Home
Page
Light weight C-frame manipulator storage cart– This lifters is used with attachments
Tesco Part #- T86721SC
to lift many engine components, Engine
This lifter and the power
including power assembly Tooling
assembly attachments components and EGR cooler inlet
Basic
was designed assuming
a maximum crane height
exhaust piping Engine
of 21’.

NOT NEEDED ON
PRODUCTION
LOCOMOTIVES SOLD
AFTER 6/30/2015

Stand Alone Oil & Water Pump Lifter– Tesco Part

#- T40190

Location____________ 17
 Blanking Plates Tesco Tools T85952 (Kit)
Blanking Plates for High Home
Pressure Squeeze Page

This tool is used to place a high Engine

pressure squeeze on the EVO engine. Tooling
As with any tool, please make sure
that you read all of the instructions Basic
Engine
and JSA before using.
Lower Water Headers Upper Water Header ONLY
• T85952-5 is the 5” • T85952-4
• T85952-6 is the 6”

Air Regulator – Tesco Tools T50041

This tool can

be used in
many
different
applications

Best Practice

Location____________ 18
 Barring Over Motor Tesco Tools T16050EVO
Barring Over Motor Home
Page
The T16050EVO Barring Over Motor
is the same motor used to install Engine
and remove FDL Power Assemblies Tooling
with a new reaction plate. Due to
Basic
the increased barring drag in Engine
Evolution engines this motor is now
used as a barring motor.
Barring Over Arbor for EVO Tesco Tools T85650

Remote Device for Bar Over Motor Tesco Tools

T22031

Location____________ 19
Crankshaft Sensor Wrench Tesco Tools T85261S
Crankshaft Sensor Wrench Home
Page
The T85261S features a slot in the 1
In many cases
this tool is
3/16” deepwell that allows the Engine
used without sensor wire to escape. The wire can Tooling
the white block
at the top. This
be wrapped around the plastic
Basic
can be done, spool and retained with the Velcro- Engine
but you must
be careful not
straps. The extension has a 1/2”
to damage the square drive. The tool measures just
sensor wiring.
under 12” and the extension is free
to be removed from the socket.

This picture is taken

Speed Sensor Alignment Tool Tesco Tools T85291 using the sensor
alignment tool, which is
why there is no wire
present.

Crank sensor
Block

Location____________ 20
 Handrail Mounted Work Trays
Handrail Mounted Work Home
Page
Trays/Cantilever lifter
Can be used for FDL and EVO Engine
Tooling

Basic
Engine
We need Vendor information for this. These
were made in Waycross.

Cantilever Lifter Tesco Tools T57560

This lifter is very versatile. So far we have thought of
the following uses for this tool.
1. Evo Fuel Transfer pumps
2. Air Compressor heads as seen in the picture
3. Possible hand brake lifter
4. IGBT panel lifter from the aux cab? Need Attachment
5. Water and Oil pumps

This tool is available in 8’ and 11’

Cantilever lifter Attachment Tesco Tools T66490

Lifter Attachment

Location____________ 21
Handrail Extenders - Railroad Tools and Solutions
#0923157A Handrail Extenders Home
Page
Can be used for FDL and EVO
Engine
Tooling

Basic
Engine

Location____________ 22
Tram Bar Tesco Tools T12300
Tram Bar Tooling Home
Page
Can be used for both FDL and EVO
Engine
Tooling

Basic
Engine

On EVO
tram is
done
from L6

On FDL the tram

is done from R1
window
On EVO the engine
is at 0 degrees

Location____________ 23
0-30 psi Pressure Gauge Ashcroft Made GE Part #
3X8494 Pressure Gauges Home
Page
These gauges are used for water
pressure tests, testing pressures Engine
across the engine etc… Tooling

Basic
Engine

Test Gauge Kit Tesco Tools T54210

T54210-60 0-60 PSI Gauge

Complete with Socket
T54210-100 0-100 PSI
Gauge Complete with
Socket
T54210-200 0-200 PSI
Gauge Complete with
Socket

Location____________ 24
Power Assembly Tooling Click on Component to Search

Home
Page

Alternator
Cylinder Head Power Assembly Connecting Rod Tooling
Boroscope
Lifters Tensioner Set Tooling
Slide 26
Slide 27 Slide 28 Slides 30-32
Engine
Tooling

Platform
Tooling
Strongback and Cam Follower Various Hand
Liner Lifters
Liner Lifters Retainers Tools
Slide 37 Electrical
Slide 36 Slide 38 Slide 39-40
Tooling

Fuel injector Torque Wrench Torque

Piston Tooling
Tooling Adapters Wrenches
Slide 41-42
Slides 45-48 Slides 49-51 Slides 52

Location____________ 25
 Borescope Everest VP500LSA
Borescope Home
This tool is mainly used for looking Page
at FDL pistons, but can be used for
Engine
EVO as well. Tooling

Power
Assembly

XL GO Boroscope – GE Part XL GO A6120

Location____________ 26
 Head only lifter Tesco Tools T40320
Power Assembly Tooling Home
Page
This tool lifts
the cylinder
These lifters are used to remove
head with the and install cylinder heads on the Engine
injector
removed
Tier 4 engine. Due to the engine cab Tooling
design, power assemblies can’t be
Power
Head only lifter Tesco Tools T40320GC removed as 1 assembly anymore. Assembly
This tool lifts
the cylinder
head with the
injector
installed

Power Assembly lifter Tesco Tools T40220GC

This tool can be used

to remove power
assembly in 1 piece
and is able to change
hook positions
without disconnecting
the lifter.

Pawer Assembly lifter Tesco Tools T40220

This tool can be used

to remove power
assembly with 2 hook
points
Location____________ 27
 Cylinder Head Stud Tensioner
ITH Model 33.04524-9000-10-13 (GE 3x12009)
Head & Main Bearing Home
Page
Tensioning Kit
ITH - 2-1020040 Engine
Tooling
GE p/n: 3X12006
The set consists of the tools needed to tension and
Power
Single Stud Cylinder Head Stud Tensioner remove the Cylinder Stud Nuts and Main Bearings on Assembly
Tier 4 EVO Engines. The pump is air over hydraulic and
ITH Model 33.03428-10-54000-10-13 the kit comes in a mobile storage container.
Instructions are included.
This is a single head stud cylinder. Need to
order 4 of these plus hoses/blocks to
tension 4 studs at once Ordering the above part # from ITH will include the following tools:

Hydraulic Pump ITH 34.10009-0330 1. Cylinder Head Stud Tensioner – 33.04524-9000-10-13

2. Hydraulic pump – 34.10009-0330
This pump is an air over 3. Two 3-piece Titanium Main Bearing Tensioners – 33.03408-
hydraulic version. It is 5003-10
included in the 4. One Head Tensioner Hydraulic hose – 34.10034-0040-LR
Tensioning kit 5. Two Main Bearing Tensioner Hydraulic Hoses – 34.10033-
0006

Cyylinder head and main bearing tensioning kit 6. 2 to 1 hydraulic junction block – 34.11075
ITH 2-1020040 (GE: 3x12006) 7. Gauge – 34.10112-C10-17 (w/ case)
8. Mobile storage container – 2-1020093
Kit contains all
9. Instructions
necessary parts to
tension cylinder head
and main bearing studs
on a Tier 4 engine Location____________ 28
Battery Operated Hydraulic Pump ITH 34.10072-
11176 Head & Main Bearing Home
Page
Tensioning Pumps
This pump only weighs These are the different versions of hydraulic pumps Engine
31lbs and is battery that can be used to tension cylinder head and main
Tooling
bearing studs. These can be used on Tier 2,3 & 4
powered Evolution series engines. Older HTI hydraulic pumps
can also be used on this Tier 4 engine as well. Power
Assembly
110VAC Electirc Hydraulic Pump ITH 34.11117-
09161-19-US

This pump runs on

110VAC

Portable Hydraulic Pump ITH 34.10041-0280

Runs on shop air, but is

easily portable

Location____________ 29
Hytorc Pump QAS 115 Pump w/encoder and
without encoder Connecting Rod Tooling Home
Page
Pump with encoder Hytorc Pump without encoder These tools are used for many
Tools – HY-QAS115-EN Hytorc Tools – HY-QAS115
different applications on the Engine
locomotive. For example, they are Tooling
used for alternator to engine mating
Power
bolts, connecting rod bolts etc… Assembly

Warning!!! Do not at any point, get any part of your

body between the reaction fixture and any part of the
engine.

Connecting Rod cap Lifter Tesco Tools T86740

Location____________ 30
 Sweep Socket Hytorc 12PTS010027mm
Connecting Rod Tooling Home
Page
180
These sockets are used with the
degrees 1MXT, Avanti-1 head & T-100 Engine
Tooling
27mm torque machines
Power
Assembly

On the top of this socket there is an “S” Clip that

must be removed in order to install the pin to lock
the socket onto the drive of the Hytorc head

Location____________ 31
Connecting Rod Torque Method #1 – Use 1MXT
Head with Baseball Bat Attachment
Connecting Rod Tooling Home
Page
(OLD)
Engine
1 MXT Head - Hytorc Tools Part Number - 1MXT This tool can be used with a 27mm Tooling
Torque Machine socket to torque the connecting rod
Power
bolts by reacting the force against Assembly
the crankcase door openings.
Warning!!! Do not at any point, get any part of your
body between the reaction fixture and any part of the
engine.
1MXT Alco Arm– AKA Baseball Bat Hytorc Tools
Part Number - MXT1-ALC

Location____________ 32
Connecting Rod Torque Method #2 – Use Avanti-1
Head with Reaction Arm Fixture
Avanti - Hytorc Tools Part Number-
HY-Avanti-1
Connecting Rod Reaction Plate (RFAV1-10.913) &
Square Drive (AV-01-05) Hytorc Tools
Connecting Rod Tooling Home
Page
The tool can be bought as an
assembly, or the reaction arm can be Engine
bought separately and used with Tooling
existing Avanti-1 Hytorc tool
Power
To order the complete assembly you Assembly
need:
1x Hytorc Avanti-1 Torque Machine
1x AV-01-05 Avanti 1 Square Drive
1x Hytorc RFAV1-10-913 Reaction Plate
2x 27mm sweeper sockets
To order the reaction arm portion of the
tool (if you already have an Avanti-1
torque Machine to use):
2x AV-01-05 Avanti 1 Square Drive
1x Hytorc RFAV1-10-913 Reaction Plate
2x 27mm sweeper sockets
Location____________ 33
Connecting Rod Torque Method #3 – Use Avanti-1
Torque Machine (Method #3) , or T-100 Torque
Connecting Rod Tooling Home
Machine (Method #4) & Wulf’s Custom Welding Page
Arm
This reaction arm allows you to use
the Avanti-1 or the T-100 torque Engine
Wulf’s Custom Welding Arm - 0499
tooling without forcing the operator Tooling
to physically hold the tool.
Power
Assembly

Location____________ 34
Connecting Rod Torque Method #4 – Use T-100
Head with Reaction Arm Fixture
Connecting Rod Tooling Home
Page

Hytorc Tools Part Number- T-100

(OLD)
Engine
The tool can be bought as an Tooling
assembly, or the reaction arm can be
Power
bought separately and used with Assembly
existing T-100 Hytorc tool

To order the complete assembly you

Connecting Rod Reaction Plate (TBD) & Square need:
Drive (TBD)Hytorc Tools 1x Hytorc T-100 Torque Machine
1x TBD Square Drive
1x TBDReaction Plate
2x 27mm sweeper sockets

To order the reaction arm portion of the

tool (if you already have a T-100 torque
Machine to use):
2x TBD Square Drive
1x TBD Reaction Plate
2x 27mm sweeperLocation____________
sockets 35
 Strongback Lifter Tesco Tools T40290
Power Assembly Tooling Home
Page
cont’d
These lifters are used to pull Engine
Tooling
strongback only, strongback and
liner, and strongback, liner, piston Power
Replacement Bolts Tesco Tools T85311BK and rod. Assembly

Part contains 1
bolt/nut. Need 4 per
Strongback Lifter

Replacement Thumb Screws Tesco Tools T85312TS

Contains 2 Thumb
screws for Strongback
lifter

Head Tensioner Lifter Tesco Tools T86110

A lifting strap can also be used to lift the

tensioner
Location____________ 36
Evolution Liner lifter Tesco Tools T80310V
Cylinder Liner Tooling Home
Page
These lifters are used to lift cylinder
liners Engine
Tooling

Power
Assembly

Liner Lifter Tesco Tools T40540

This tool used to lift a

cylinder liner out of
strongback assembly
if it is being pressed
out.

Liner Press Tool Tesco Tools T40670

This is used to
press the liner
out of the
strongback on-
engine

Location____________ 37
Inlet and Exhaust Roller Retainer Tesco Tools
T81201 Cam Follower Retainer Home
Page
Tooling
These tools are used to hold the Engine
Tooling
cam followers in the strongback
assembly while installing & Power
removing it. Assembly
L6&R6 Inlet and Exhaust Roller Retainer Tesco
Tools T87200

This tool allows you to hold the cam rollers up to

change a strongback liner assembly on L6&R6
without removing the cam cover.

Location____________ 38
Exhaust Manifold Clamp Pliers Wulfs Custom
Welding # 0375 Power Assembly Tooling Home
Page
cont’d
Engine
Tooling

Power
Assembly

Exhaust Bellows Adapter Tesco Tools T85702

Location____________ 39
 42 mm Stud Remover Tesco Tools T40060R
Power Assembly Tooling Home
Page
cont’d
Engine
Tooling

Power
42 mm Stud Driver Tesco Tools T40060
Assembly

55MM Speeder Socket with ½” Drive Tesco Tools

T85410

½ ” Drive

Power Assembly Stud safety fixture Tesco Tools

T40340

Location____________ 40
 Piston and Rod lifter Tesco Tools T40410
Power Assembly Tooling Home
Page
Tesco T40410 can be used to lift cont’d
pistons from Tier 2,3 and 4
engines. If you have a piston Engine
lifter for Tier 2-3, you will need Tooling
to send it back to TESCO to be
upgraded to lift Tier 2,3&4 Power
pistons Assembly

Piston Pin Snap Ring Plyers BluePoint PR54 or

Tesco Tools T86520

Piston Ring Compressor Tesco Tools T80101,

handle Tesco Tools T10892H

Location____________ 41
 Piston Ring Expander Tesco Tools T80192
Power Assembly Tooling Home
Page
cont’d
Engine
Tooling

Power
Piston Saddle Assembly Tesco Tools T81130 Assembly

Replaceable
cables and
blocks T81130C

Piston Retainer Tesco Tools T80440A

Piston Groove Scraper Tesco Tools T85730

Replacement Tip
T85730T

Location____________ 42
 Feeler Gage Tesco Tools T85220
Power Assembly Tooling Home
Page
cont’d
.45mm Tip .95mm Tip Engine
Tooling
Replacement Tips for Feeler Gauge Tesco Tools
T85220S, this # includes one of each tip Power
Assembly
.45mm Tip .95mm Tip

Valve Adjustments
Connecting Rod Bearing Retainer set Exhaust 0.95 + 0.05mm
Tesco Tools T40310
Intake 0.45 + 0.05mm

Location____________ 43
Single Compression Tester Tesco Tools T85750
Power Assembly Home
Page
Compression Testing
These are used to test the cylinder Engine
Tooling
compression on an Evolution engine.
Compression Tester Adapter Only Tesco Tools The adapter threads directly into the Power
T85610 Assembly
compression relief hole.

Replacement Tip
T85730

Compression Tester Set - Tesco Tools T85760

Location____________ 44
 Injector Sleeve Kit TBD
Injector Sleeve Tooling Home
Page

Engine
Tooling

Power
Assembly

Injector Sleeve Torquing Tool T40620

This tool comes with

the kit above, not
shown in the picture
to the right

Location____________ 45
Fuel Injector Lever Action Puller Tesco Tools
T40470 Power Assembly Tooling Home
Page
cont’d
This lifter is used to remove fuel Engine
Tooling
injectors for Tier 4 EVO engines.
Power
Assembly

Injector Alignment Tool Tesco Tools T40920

Location____________ 46
Injector Copper Washer Removal Tool
T40640
Power Assembly Tooling Home
Page
cont’d
These lifters are used to pull Engine
Tooling
strongback only, strongback and
liner, and strongback, liner, piston Power
and rod. Assembly

Step 1 install crimping

Device

Step 2 tap device GENTLY

with plastic mallet

Step 3 remove copper

washer and replace

Location____________ 47
Injector Sleeve Carbon Cleaner Tesco Tools T40600
Power Assembly Tooling Home
Page
cont’d
These lifters are used to pull Engine
Tooling
strongback only, strongback and
liner, and strongback, liner, piston Power
and rod. Assembly

Stud Die M42X2.0 Widell TBD

Only to be
used for 1 or
2 threads. Do
not run this
die all the
way down.

Stud Tap M42X2.0 Widell TBD

Location____________ 48
 Oil Pump Torque Adapter Tesco Tools 40390
Torque Wrench Adapters Home
Page
Used for Oil 24mm These adapters attach to the torque
Pump wrenches on the next slide. These Engine
mounting Bolts
adapters are used in a wide variety Tooling
of applications on the EVO
Power
30mm Open End Adapter TESCO T81351 or Snap- locomotive. Please ensure that you Assembly
On QYOM30A
are using the correct adapter and
torque wrench for the task at hand.
Used for High Use with Y-
Pressure Fuel shank torque
Handle
Line Nuts

40mm Open End Adapter TESCO T40630

Used for PLV Use with Y-

shank torque
Handle

24mm Box End Adapter TESCO T80670

Used for Water Use with X-

Pump shank torque
Handle
Location____________ 49
 24mm Open End Adapter Snap On QYOM24
Torque Wrench Adapters Home
Use with Y-
Page
Used for Water shank torque These adapters attach to the torque
Pump Handle wrenches on the next slide. These Engine
adapters are used in a wide variety Tooling

10mm Box end adapter Snap On QYXM10 or Tesco of applications on the EVO
Power
Tools T81671 locomotive. Please ensure that you Assembly
Used for Use with Y-
are using the correct adapter and
Water shank torque torque wrench for the task at hand.
Jumpers Handle

12mm Box End Adapter Snap On QYXM12

Used for Use with Y-

Strongback to shank torque
mainframe Handle

24mm Box End Adapter Snap on QYXM24

Use with Y-
Used for Oil
shank torque
Pump Handle

30mm Box End Adater Snap on QYXM30

Used for Valve Use with Y-

adjustment shank torque
Handle
Location____________ 50
17mm Open End Adapter TESCO T80680 or Snap-
On QYXm17A Miscellaneous Tooling Home
Page
Used for fuel Use with Y-
injector drain shank torque
line bolts Handle
Engine
Tooling

Power
18mm Box End Half Moon Adapter Tesco Tools TBD Assembly

Used for interstage

duct bolts

½” Drive Torque Adapter Tesco Tools T15930

Snap On QYD16A

Use with Y-
shank torque
Handle

½” Drive Torque Adapter Snap On QXD16A

Use with X-
shank torque
Handle
Location____________ 51
 Torque Wrenches
Torque Wrench Adapters Home
Page
These adapters attach to the torque
wrenches on the next slide. These Engine
adapters are used in a wide variety Tooling
of applications on the EVO
Power
locomotive. Please ensure that you Assembly
are using the correct adapter and
torque wrench for the task at hand.

Tesco &
# Description
Snap-On#

T22520
1 1/2” Drive Ratcheting Torque Wrench (50-250 lb.ft.)
QD3RN350

T18220
2 3/8” Drive Ratcheting Torque Wrench (10-75 lb.ft.)
QD2RN100

T16491X
3 X Shank (.735”) Adjustable Torque Handle (25-250 lb.ft)
QD3IN350

4 T-300T-I X Shank (.735”) Pre-Set Torque Handle (100-300 lb.ft.)

5 T-200T-I Y Shank (.560”) Pre-Set Torque Handle (45-200 lb.ft.)

T16491
6 Y Shank (.560”) Adjustable Torque Handle (30-150 lb.ft.)
QD3IN200

7 T57600 Y Shank (.560”) Breaker Handle

T18230
8 ¾” Drive Ratcheting Torque Wrench (100-600 lb. ft.)
QD4RN800

9 QD5R1000 1” Drive Ratcheting Torque Wrench (200-1000 lb. ft.)

Location____________ 52
Main Bearing Tooling Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Main Bearing Main Bearing Main Bearing Tooling
Tooling Side Bolts Cap Lifter
Slide 54 Slide 56 Slide 57
Platform
Tooling

Electrical
Tooling

Main Bearing Main Bearing Crankshaft Axial

Stud Driver and Hand Tools Thrust Tool
Remover Slide 57 Slide 58 Slide 59

Location____________ 53
Titanium Tensioners Part #- ITH 33.03408-5003-10
GE: 3X12010 Main Bearing Tensioner Home
Page
Tooling
Engine
Tooling

29 lbs each Main

(18lbs Bearing
heaviest
section)

Steel Main bearing Tensioners Part #- ITH

33.03408-5000-10

The ITH main bearing tensioners DO NOT NEED to be

36 lbs Each decompressed after every use. These tensioners return the
(26lbs piston automatically after hydraulic pressure has been
heaviest relieved for a minute. Do not disconnect hydraulic lines for
section a minute to ensure this function isn’t interrupted.

Replacement Latching Bolt Part #- ITH 79.GN817-

4-4-CK

Location____________ 54
 ITH Main Bearing Home
Page
Step 1 Install tool support Tensioner Procedure
onto Main bearing nut The ITH main bearing tensioners are a 3-piece design Engine
which allows them to attach to the main bearing nut
Tooling
to make maintenance easier.
Step 3 Attach hydraulic Main
lines, then thread puller Bearing
bar onto stud

Step 2 Install cylinder

onto support

Step 4 Begin tensioning.

Tighten nut through
window in tool support

Location____________ 55
Main Bearing Side Bolt Socket 30 MM double hex
impact, TESCO T40300 Main Bearing Cap Lifter Home
Page
Tooling
These tools are used for removal and Engine
Tooling
installation of main bearings on an
Main bearing side bolt kit TESCO T81052 EVO engine. Main
Bearing
Kit Contains:
PT2000 – Pneumatic Air Motor
T81050RA – Reaction arm
T50041 – Air regulator
T81920 – 27MM side bolt socket (Tier 2-3)
T40300 – 30MM side bolt socket (Tier 4)

Location____________ 56
Single outlet hydraulic hand pump TESCO T85110P,
Snap-On ENEP39 ,ENEP80 or Power Team P59
Main Bearing Cap Lifter Home
Page
Tooling
These tools are used for removal and Engine
Tooling
installation of main bearings on an
EVO engine. Main
Main bearing cap lifter TESCO T40530
Bearing

Use with single output Warning!! Do not allow

hydraulic hand pump
Tesco T85110P or the Main Bearing Cap to
similar come free of the studs.

Main Bearing Stud Remover Tesco T40070R

Main Bearing Stud Driver Tesco Tools T40070

Location____________ 57
Main Bearing Cap Nut Runner Tesco Tools T40080
Main Bearing Tooling Home
Page
These tools are used for removal and
installation of main bearings on an Engine
EVO engine. Tooling

Main
Bearing

Main Bearing Shell Remover Tesco Tools T80790

Main Bearing Tensioner lifter Tesco Tools T40480

Location____________ 58
 Crankshaft End Play Cylinder Enerpac RW-50
Main Bearing Tooling Home
Page
These tools are used for removal and
installation of main bearings on an Engine
EVO engine. Tooling

Main
Bearing

Use with single output

hydraulic hand pump
Tesco T85110P or similar

Main Bearing Frame Spreader Tesco Tools T85110

Use with single output

hydraulic hand pump
Tesco T85110P or similar

Location____________ 59
Turbocharger Tooling Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Tooling

Platform
Tooling

Turbo Turbo Speed Turbo Lab Seal Electrical

Lifters Sensor Tooling Test Kit Tooling
Slide 61 Slide 61 Slide 62

Location____________ 60
Low Pressure Low P. Turbo Lifter Tesco Tools –
T40360 Turbocharger Tooling Home
Page
These lifters are used to remove and
install low & high pressure turbochargers Engine
on Tier 4 EVO engines. Tooling

High Pressure High P. Turbo Lifter Tesco Tools – Turbo

T40791 Tooling

Low Pressure Turbo Sensor Wrench and 24 ft lb

pre-set torque wrench Tesco Tools T85162

High Pressure Turbo Sensor Crows Foot Torque

adapter Snap-on ANM19

Location____________ 61
Turbocharger Labyrinth Seal Test Kit – TBD
Turbocharger Tooling Home
Page
This tool is used to test the turbochargers for
labyrinth seal failure. There are pipe plug holes
in the oil drain paths in the IFE that this test kit Engine
inserts into. Once in place, this kit diverts the Tooling
drain oil outside of the engine to determine if
the turbo lab seal is damaged and causing Turbo
crankcase overpressure shutdowns. Tooling

High Pressure Low Pressure

Turbo labyrinth Turbo labyrinth
seal test kit seal test kit
connection point connection point

Location____________ 62
Camshaft, Gear & FP Tooling Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Cam Section Idler Gear Cam Bearing
Tooling
Lifter Lifter Press Tooling
Slide 64 Slide 65 Slide 66 Platform
Tooling

Electrical
Tooling

Cam Bolt HP fuel pump lifter Dial Indicator

Adapters Slide 68 Slide 68
Slide 67

Location____________ 63
Cam Section Lifter Tesco Tools T85010
Cam Section Lifter Home
Page
Tier 4 prototype
This lifter aids in the installation,
locomotives need to use timing and removal of Tier 4 engine Engine
T40030 Evolution cam sections. The Tooling
mounting surface has nylon pads to
Camshaft
protect the cams, and has Velcro Tooling
straps to retain the section during
transportation.

Cam Gear Lifter Tesco Tools T40120

Note: The straps are

not being used in this
picture, and it is
recommended for
safety that they be
used.

Location____________ 64
Idler Gear Lifter Tesco Tools T85020
Idler Gear Lifter Home
Page
This lifter attaches to, and lifts the
Evolution Idler Gear. The lifting jaw Engine
can be rotated 360 degrees to Tooling
accommodate left and right idler
Camshaft
gears, and lock into proper position Tooling
Tier 4 prototype by using the locking pin. The jaw is
locomotives need to use opened and closed by turning a
T40110
flange nut.

Location____________ 65
Small Cam Bearing Installation and Removal Tool
Tesco Tools T40010 Cam Bearing Installation Home
Page
Same at T85602 and Removal Kit
This set is used to install and Engine
Tooling
remove small and large cam
bearings on tier 4 engine only due Camshaft
to wider cylinder spacing. The pump Tooling
Large Cam Bearing Installation and Removal Tool
Tesco Tools T40020
is not included with this kit and
must be ordered separately.
Same at T85462

Double Acting Pump Tesco Tools T85601B

Location____________ 66
 Cam Bolt Adapter Tesco Tools T85231
Cam Bolt Adapters Home
Page
These adapters attach to the torque
wrenches on the next slide. These Engine
adapters are used in a wide variety Tooling
14mm of applications on the EVO
Camshaft
locomotive. Please ensure that you Tooling
This is the newest version of the adapter are using the correct adapter and
for Cam Bolts. The previous versions of
these bolts, as seen below, were flat. torque wrench for the task at hand.
Trouble was found with this style due to
the carbody being in the way.

Old Style vs. New Style

New Style is bent to miss carbody

Old Style is flat and got in the way of the carbody Location____________ 67
 High Pressure Fuel Pump Lifter Tesco T40210
Fuel Pump Lifter Home
This tool used with Page
light weight C- These adapters attach to the torque
frame Manipulator
T86721 on Tier 4
wrenches on the next slide. These Engine
prototype locos adapters are used in a wide variety Tooling
of applications on the EVO
Camshaft
locomotive. Please ensure that you Tooling
are using the correct adapter and
High Pressure Fuel Pump Alignment Tool Tesco torque wrench for the task at hand.
T40210-AT

Magnetic Base Dial Indicator: 0.0005” increments

Starrett 657AA & 711HSZ

Used to measure
gear lash on the
HP fuel pump, oil &
water pumps.
Location____________ 68
Pump Tooling Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Tooling

Platform
Tooling

Electrical
Tooling

Gieske Style Tesco Style

Pump Lifters Pump Lifters
Slide 70 Slide 71

Location____________ 69
Gieske Lifter: Part # TBD
Water/Oil Pump Lifter – Home
Page
Gieske Style
These tools are used to remove the Engine
Tooling
Evolution water pump. The below
parts are adapters that ONLY attach Pump
to the Gieske Lifter. Tooling

Gieske Adapter For Water Pump Tesco Tools

T80750GA

Gieske Adapter For Oil Pump Tesco Tools T40260

This tool is used for
both the Gieske and C
frame manipulator

Water/Oil Pump Lifter Adapter Tesco Tools

T80750AB

This tool is used for

both the Gieske and C
frame manipulator Location____________ 70
 Water/Oil Pump Alignment ring Adjsuter Tesco
Tools T85450 Water/Oil Pump Lifter – C- Home
Page
Frame Style
These tools are used to remove the Engine
Tooling
Evolution water pump. The below
Water/Oil Pump arm adapter Tesco Tools T80750A parts are adapters that ONLY attach Pump
to the C Frame Manipulator. Tooling

Oil Pump Adapter Tesco Tools T40260

Water/Oil Pump Appliance Tesco Tools T80752

Water/Oil Pump Lifter Adapter Tesco Tools

T80750AB

Location____________ 71
Water/Oil Pump Lifterr Tesco Tools T85450
Water/Oil Pump Lifter – Home
Page
Stand Alone Lifter
These tools are used to remove the Engine
Tooling
Evolution water pump & oil pump.
Pump
Tooling

Use T80750AB adapter

for water pump lift and
T40260 adapter for oil
pump lift

Location____________ 72
EGR Tooling Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Tooling

Platform
Tooling

Electrical
Tooling

EGR cooler Lifter EGR A Valve Hydraulic Press

Slide 74 Slide 75

Location____________ 73
EGR cooler Adapter Tesco Tools T40100
EGR & Aftertreatment Home
Page
This tool used
with C frame Tooling
manipulator
T57170 This attachment is used with the C- Engine
Tooling
frame manipulator
EGR
Tooling

EGR Cooler inlet Exhaust pipe lifter Tesco Tools

TBD

Waiting to see if this tool is necessary or not.

Currently doesn’t appear to be necessary.

Location____________ 74
EGR A Valve Removal Cylinder Enerpac RC-102
EGR A Valve Tooling Home
Page
This cylinder is used to spread the
exhaust pipes apart to remove the Engine
EGR A Valve Tooling

EGR
Tooling

Location____________ 75
Platform EVO Tooling Click on Component to Search

Home
Page

Alternator
Tooling

Engine
Tooling

Platform
Oil Recovery Tooling
Oil Viscosity Tester
Slide 76
Slide 76

Electrical
Tooling

New Tier 4
Tooling

Location____________ 76
 Oil Recovery System –ZEP Part # - 979313
Oil Recovery System Home
Warning Page
A fluid drain valve (J) is required to relieve pressure in the
hose if it is plugged. The drain valve reduces the risk of Platform
serious injury, including splashing in the eyes or on the skin, Tooling
or contamination from hazardous fluids when relieving
pressure. Install the valve close to the pump fluid outlet.

This pictures
shows a typical
floor-mount
configuration
Oil Viscosity Tester - MODEL BNSF 8 (WORKS ON
Installation
ALL RR’S) 1. Use grounded fluid
hoses (L). The pump
fluid outlet (S) is 1-
1/2 in. npt(f). Screw
the fluid fitting into
the pump outlet
securely.
2. Install a fluid drain
valve (J) near the
fluid outlet. See the
warning above.
3. Install a shutoff
valve (K) in the fluid
outlet line.

Location____________ 77
Electrical EVO Tooling Click on Component to Search

Home
Page

Alternator
Tooling
Pins and
Sensor Test Harnesses
Crimpers
Slide 82-87
Slide 78-87 Engine
Tooling

Platform
Tooling

Electrical
Tooling

Laptop New Tier 4

Nox Sensor Socket
Slide 88
Cables Tooling
Slide 89-91

Location____________ 78
Evo Electrical Pin Kit 170X1551
Complete Crimpers and Home
Page
Pin Kit
Current Kit 170X1222-1
Part Num ber Description Quantity Electrical
305183-R
41A296326AFP300
Extraction Tool Dash-8
Crimp Tool Frame
10
1
Tooling
41A296326AFP304 Turret H ead 1
41A296326AFP305 Insertion Tool 1
41A296326AFP306 Extraction Tool 1
41A296326AFP307 Guide Pins 1
41A265714P10 Pin, Terminal Connector 25
41A296326AFP204 Connector 25
41A296326AFP205 Crimp Pin, Size 12 25
41A296326AFP206 Connector 25
41A296326AFP207 Crimp Pin 25
41A296326AFP212 Connection Pin 25
41A296326AFP213 Connection Pin 25
41A296326AFP214 Socket 25
3X4966 Solder Cester44 .032 1lb 1
3X4844 Solder Iron Ut-100 1
41A265714P12 Contact, Metal, Electrical 25
91521-1 Crimp Tool, H and O perated 1
41A296326DAP4 Connector, Cylindrical Multicontact 90
41A296326DAP3 Connector, Cylindrical Multicontact, Green 90
41A296326DAP1 Connector, Electrical 30
41A296326DAP2 Connector, Cylindrical Multicontact 30
147X2576 Crimp Tool 1
3X8640 17" Red Tool Box 1

Adding BOM above and this m aterial for 170X1551

41A296326DH P74 Tyco/Amp 734438-1 1
90870-1 (Tyco) Tyco 90870-1 1
41A296326BUP1 CO N TACT 20-24AWG 20
41A296326DH P23 Contact Male, Au Plated 20
41A296326DH P24 Contact Male, Au Plated 20
41A296326DH P21 Receptacle 20
41A296326DH P22 Contact Female 20
Plano 1373-20 Plano Toolbox- Replace 3X8640 1
1TBD8 (Grainger) Tyrap Wire Tie Gun 2
5LJ02 (Grainger) Ideal Wire Strippers 1
1-1579007-6 Tyco Extractor for DH Pins 2
H X4 MU crimper from DMC 1
Y543 MU crimper DIE from DMC 1

Location____________ 79
Crimp Tool Frame GE Part # 41A296326AFP300
Crimpers and Pins Home
Page
These tools come in the complete kit, but they
can be ordered separately.
Electrical
Tooling

DMC HX4 – Crimper

Y543 – Die for MU Pins

Location____________ 80
Hand Operated Crimp Tool GE Part # 91521-1
Crimpers and Pins Home
Page
These tools come in the complete kit, but they
can be ordered separately.
Electrical
Tooling

Ty-Rap Wire Tie Gun Grainger 1TBD8

Ideal Wire Strippers Grainger 5LJ02

Location____________ 81
Extractor Tool (Pin Pusher) GE Part # 305183-R
Crimpers and Pins Home
Page
These tools come in the complete kit, but they
can be ordered separately.
Electrical
Tooling

Extraction Tool GE Part # 41A296326AFP306

Location____________ 82
 This tool is used to replace connectors on the following
sensors: Crimpers and Pins Home
Turbo Speed Sensors, Engine Speed Sensors, CAM position, Page
Temp. Sensors(Exhaust Temps not included), Fuel These tools come in the complete kit, but they
injectors, HP fuel Pump Pressure, Inlet metering valves, can be ordered separately.
Coolant Level Sensor, Hot box heaters, EGR Valve Electrical
connectors, fuel cooling module power connectors & Tooling
humidity sensor

TYCO/AMP Crimper GE Part # 41A296326DHP74

Location____________ 83
 Turbo Speed Sensor Test Harness GE part #
41A296328CPP1 Test Harnesses Home
Page
This harness can be used for the following connectors: These tools come in the complete kit, but they
can be ordered separately.
-Turbo Speed Sensors -Hot box heaters Electrical
-Coolant level sensor -CAM Position Tooling
-Water in Fuel Sensor

Temperature Sensor Test Harness GE part #

41A296328CPP3
This harness can be used for the following connectors:
-Engine Speed -Fuel Injectors
-Inlet metering valves -EGR Valve 2 pin connector
-Temp. Sensors(Excluding exhaust temps.)

HP Fuel Pump Sensor Test Harness GE part #

41A296328CPP16

EGR LVDT Sensor Test Harness GE part #

41A296328CPP18

This harness can be used for the 5 pin EGR valve

connector & 1 of the fuel cooling module power
connectors.

Humidity Sensor Test Harness GE part #

41A296328CPP19

This harness can be used for the humidity sensor & 1 of

the fuel cooling module power connectors.
Location____________ 84
These tools are used to replace connectors on all Pressure
sensors Crimpers and Pins Home
Page
These tools come in the complete kit, but they
Crimp Tool Packard 15359996 can be ordered separately.
Electrical
GE Part # 147X2576 Tooling

Pressure Sensor Test Harness GE part #

41A296328CPP2

Location____________ 85
 These tools are used to replace connectors on CAN
exhaust temperature sensors Crimpers and Pins Home
Extraction Tool Tyco Electronics 1-1579007-1 Page
These tools are used to replace the CAN
GE p/n: 41A296326EBP21 exhaust temp sensors
Electrical
Tooling

Crimper Tyco Electronics 2063524-1

GE p/n: 41A296326EBP22

CAN Exhaust Temp Sensor Test Harness GE part #

41A296328CPP20

Location____________ 86
These tools are used to replace connectors on Nox Sensor

Extraction Tool Tyco Electronics 05-1579007-3

Crimpers and Pins Home
Page
GE p/n: 41A296326EEP16 These tools are used to replace the Nox sensor
connector
Electrical
Tooling

Crimper GE p/n: 41A296326EEP18

Nox Sensor Test Harness GE part # TBD

Location____________ 87
These tools are used to replace connectors on the Lube oil
and fuel oil condition monitor Sensors Crimpers and Pins Home
Extraction Tool FMI 5400EXT Page
These tools are used to replace the Fluid
GE p/n: 41A296326EDP8 Quality Sensors
Electrical
Tooling

Crimper FCI APEX2.8mm18/20

GE p/n: 41A296326EDP9

Fluid Quality Sensor Test Harness GE part #

41A296328CPP17

Location____________ 88
 Nox Sensor Socket Snap-On S6176
Engine Sensor Cables Home
Page
22m Deep These harnesses allow you to take
Well ½” Drive
socket with voltage readings with the sensor still Electrical
slot in side connected for troubleshooting Tooling

Lube Oil and Fuel Oil Condition Monitor Sensor

Socket TESCO T40900

30m Deep Well ½”

Drive socket with
center bored out to fix
sensor

You can also use a

30mm Open End
Adapter TESCO81351
or Snap-On QYOM30A
with a Y-Shank torque
stick

(Same as HP fuel line

nut tool)

Location____________ 89
 9 pin to 25 pin RS232 Cable GE part #
41A314846P31 Laptop Download Cables Home
Page
These devices are used for
communicating with panels Electrical
Tooling

APC PS9-DTE –
Spike Protector

9 Pin to 9 Pin Cable

This cable can be used for

event recorder downloads, or
in conjunction with the null
Null Modem modem to load ER software
Cables to go # and for the EIPM software
upload also
08075

Location____________ 90
Built in Null Modem Cable -Cables to go # 03022
Laptop Download Cables Home
Page
These devices are used for
communicating with panels Electrical
Tooling

9 pin to 25 pin RS232 Cable GE part #

41A314846P31

This cable can

be used for
Event Recorder
Downloads, as
well as
connecting to
the FIRS
connector

Location____________ 91
 9 pin to 6 Pin Round – GE Part # - 3X8783
Laptop Download Cables Home
Page
These devices are used for
communicating with panels Electrical
Tooling
Used for
Downloading/
Uploading
Event
Recorders

Ethernet Cable 84C622985ABP2

Used for communicating with the CMU

Location____________ 92
Ethernet cable 12’ – Turk RSS RJ45S 841-4M
Laptop Download Cables Home
Page
These devices are used for
communicating with panels Electrical
Tooling

Connects your computer to the Ethernet

switch to download data off of the ECU

Location____________ 93
New Tier 4 Tooling Click on Component to Search

Home
Page

Alternator
Tooling
New Tools Needed to Service Tier 4 GE Engine
Part Numer Vendor Description Part Numer Vendor Description
T40010 Tesco Large Cam Bearing Installation and Removal Kit T40470 Tesco Fuel Injector Puller
T40020 Tesco Front Cam Bearing Installation and Removal Kit T40480 Tesco Main Bearing Tensioner Lift Arm
T40030 Tesco Cam Section Lifter T40520 Tesco Oil Cooler Lifter
T40040 Tesco Crankshaft Deflection Gage Mandrel for T4 Engines T40530 Tesco Main Bearing Cap Jack
Engine lifter upgrade kit to existing T85201 or
T85201U T85201FC lifter T40550 Tesco EGR Manifold Lifter
T40060 Tesco Cylinder Head Stud Installation Tool S6176 Snapon Nox Sensor Socket

Engine
T40060R Tesco Cylinder Head Stud Removal Tool T40600 Tesco Nozzle Carbon Cleaner
T40100 Tesco EGR Cooler Lifter T40620 Tesco Injector Sleeve Torquing Tool
T40110 Tesco Idler Gear Lifter T40630 Tesco 40MM Open End Adapter Y Shank
T40120 Tesco Cam Gear Lifter T40640 Tesco Injector Washer Change Out Kit
T87200 Tesco L6/R6 Cam Follower Retainer (2 per engine) T40650 Tesco Fue Injector Alignment tool

Tooling
T40210 Tesco High Pressure Fuel Pump Lifter T40790 Tesco High Pressure Turbocharger Lifter
T40260 Tesco Adapter Block for Oil Pump Lifter T86721 Tesco Component Assembly/Removal "C" Frame
Component Assembly/Removal "C" Frame
T40290 Tesco Strong Back and Cylinder Liner Lifter T86721SC Tesco Storage Cart
T40300 Tesco Main Bearing Side Bolt Socket 33.04324-9000-10-13 ITH Hydraulic Tensioner
T40310 Tesco Connecting Rod Bearing Retainer Set 33.03408-5003-10 ITH Main Bearing Tooling
T40320 Tesco Cylinder Head Lifter Avanti 1 Hytorc Conrod Torque Kit
T40340 Tesco Power Assembly Stud Safety Fixture RFAV1-10.913 Hytorc Conrod Torque Kit
T40360 Tesco Low Pressure Turbocharger Lifter AV-01-05 Hytorc Conrod Torque Kit
T40390 Tesco Oil Pump Torque Adapter 12PR S010027MM Hytorc Conrod Torque Kit
T40410 Tesco Piston/Connecting Rod Lifer

Platform
Tooling

New Tier 4 Tooling Electrical

Slide 95 Tooling

New Tier 4
Tooling

Location____________ 94
 Tier 4 Engine Tooling Home
Page
The following is a complete list of new tooling you will need to buy to
upgrade your shop to work on the Tier 4 engine. It does not include any New Tier 4
tooling that your shop will already need to work on our Tier 2&3 engines. Tooling

New Tools Needed to Service Tier 4 GE Engine

Part Numer Vendor Description Part Numer Vendor Description
T40040 Tesco Crankshaft Deflection Gage Mandrel for T4 Engines T40630 Tesco 40MM Open End Adapter Y Shank
T40060 Tesco Cylinder Head Stud Installation Tool T40640 Tesco Injector Washer Change Out Kit
T40060R Tesco Cylinder Head Stud Removal Tool T40791 Tesco High Pressure Turbocharger Lifter
T40080 Tesco Main Bearing Nut Runner T40920 Tesco Fuel Injector Alignment Tool
T40100 Tesco EGR Cooler Lifter T85201U Tesco Engine lifter upgrade kit to existing T85201 or T85201FC lifter
T87200 Tesco L6/R6 Cam Follower Retainer (2 per engine) S6176 Snapon Nox Sensor Socket
T40210 Tesco High Pressure Fuel Pump Lifter ANM19 Snapon HP Turbo Speed Sensor Socket
T40210-AT Tesco High Pressure Fuel Pump Alignment Tool 2-1020040 ITH Head Stud & Main Bearing Stud Hydraulic Tensioner Kit
T40220 Tesco Power Assembly Lifter Avanti 1 Hytorc Conrod Torque Kit
T40260 Tesco Adapter Block for Oil Pump Lifter RFAV1-10.913 Hytorc Conrod Torque Kit
T40290 Tesco Strong Back and Cylinder Liner Lifter AV-01-05 Hytorc Conrod Torque Kit
T40300 Tesco Main Bearing Side Bolt Socket 12PTS010027MM Hytorc Conrod Torque Kit
T40310 Tesco Connecting Rod Bearing Retainer Set 41A296326EBP21 GE Can Temp Sensor Connector Pin Extraction Tool
T40320 Tesco Cylinder Head Lifter 41A296326EBP22 GE CAN Temp Sensor Pin Crimper
T40360 Tesco Low Pressure Turbocharger Lifter 41A296326EEP16 GE NOx Sensor Connector Pin Extraction Tool
T40390 Tesco Oil Pump Torque Adapter 41A296326EEP18 GE NOx Sensor Pin Crimper
T40410 Tesco Piston/Connecting Rod Lifer 41A296326EDP8 GE Fluid Quality Sensor Connector Pin Extraction Tool
T40470 Tesco Fuel Injector Puller 41A296326EDP9 GE Fluid Quality Sensor Pin Crimper
T40480 Tesco Main Bearing Tensioner Lift Arm 41A296328CPP16 GE HP Fuel Pump Pressure Test Harness
T40520 Tesco Oil Cooler Lifter 41A296328CPP17 GE Fuel oil and lube oil condition monitor test harness
T40530 Tesco Main Bearing Cap Jack 41A296328CPP18 GE EGR LVDT Connector Test Harness
T40540 Tesco Cylinder Liner Lifter 41A296328CPP19 GE Humidity Sensor Test Harness
T40600 Tesco Nozzle Carbon Cleaner 41A296328CPP20 GE CAN Temp sensor test harness
RC-102 Enerpac EGR A Valve Removal Cylinder

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