PB-41507-002E

GE Renewal Parts
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Use original equipment parts for reliability
PARTS BULLETIN

UNCONTROLLLED COPY See On-Line Master for Current Revision

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ALTERNATOR MODEL 5GMG197B2

10-FEB-2004

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(c) copyright 2002 General Electric Company. All rights reserved.This copyrighted document may be
reproduced free of charge by GeneralElectric Company customers ,if such reproductions are used
exclusively in connection with the operation and repair of GETS equipment used in that customer's
internal operation.
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 PB–41507–002E

175
176
185, 81
184 82 180
185 83 186 181
84 174 187
85
VIEW A
80
90 88

92 94
93 95

91
A

102

58
59

174,
175

Ref. 1
Longitudinal Section
(Representative Illustration)
FIG. 1




 PB–41507–002E

76
79 68
80
66

69
76
77
70

76
77 186 71
78 187 73 71
86 75 66
71 67 74 70 71
87 72 75
75
70

66
VIEW B
B
101
89
188
189
190
96 191
97
100
99 98
182
62 183
63
64 186
179 187 15

177

36

64 61
65
60
167
178
173
168
148 166

170 171 169

172
(Representative Illustration)
FIG. 1 (Cont’d)

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 PB–41507–002E

57

37
38
43
48

41
B
44
45
A
A

51
B

55
56
46
47

39

49
50

43
48

Stator and Frame Head

(Representative Illustration)
FIG. 2

-3-
 PB–41507–002E

51

37
38

58 60
59

T21,22 & 23

T31,32 & 33
57
40

T41,42 & 43

41 39
SECTION A–A

39

43
42 52
53
54

39

41 40

46
47

SECTION B–B

Stator and Frame Head

(Representative Illustration)
FIG. 2 (Cont’d)

-4-
 PB–41507–002E

20
29
30 18
31
3
6 4
27 23
18 35 17 17 17 8 24
17
27
19 28 27
35
17
32 27
17 28 7
29 34 20
30 17
31 19 17
16 27 26
30 28
31 25
33 8

23
24
7 15 8

21 2
22

2
3 21
5 22
6
5

Brush Holder and Housing

(Representative Illustration)
FIG. 3

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 PB–41507–002E

159
160
151
154 146
157
163

152
150

143 153
144
145
158 146
160
161

156
102 159 157
160 147 130
165 163

162
154
157
163
155
157 150
146
151

149 154 148

157
152
143 146 158 153
164 144
145 160
161

SECTION A–A

Ref. 102
Rotor Assembly
(Representative Illustration)
FIG. 4

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 PB–41507–002E

112 A 110
120 B 119
121 109
108
122
123

B
116
117
118
111

107
126
127
128 A 129

119

107
105

124 106
125

106 129

112 113
104
120
121
107 114
111
108
123
116 124 115
117
126 118 112
127
128 105
SECTION B–B

SECTION A–A

Ref. 103
Main Rotor
(Representative Illustration)
FIG. 5

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 PB–41507–002E

A
133
136 138

142
134

141 132
141
137
135

A
134
139
138 140

131

139
140
142

135

141

131

SECTION A–A

Ref. 130
Auxiliary Rotor
(Representative Illustration)
FIG. 6

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 PB–41507–002E




 













 
 
 

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UNCONTROLLLED COPY PB-41507-002E
ALTERNATOR MODEL 5GMG197B2
See On-Line Master for Current Revision

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FIG. REF.
NO. NO. PART NO. QTY DESCRIPTION
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1 1 5GMG197B2 1 ALTERNATOR (SEE PB-41507-002)
3 2 41D735169G1 1 COVER WITH LATCH
3 3 41A231917P3 4 LATCH
3 4 41A305721P1 1 HANDLE
3 5 41D735169G2 1 COVER WITH CATCH
3 6 41A239916P1 2 CATCH
3 7 41B539072P2 1 BRUSH HOLDER YOKE
3,7 8 41B537170G1 10 BRUSH HOLDER
7 9 41A232946G1 10 PRESSURE ARM
7 10 41A232943P1 10 SPRING
7 11 41A231194P1 10 WASHER, BRASS, 11/16 IN OD
7 12 N533P2522 10 PIN, SPRING DOWEL, 1/4 IN DIA, 1 3/8 IN LONG
7 13 41A230733P4 10 BOLT W/WASHER, SL HX HD, 1/4 IN-20, 1/2 IN LONG
7 14 84A230145P1 10 BOLT, HEX HD, 3/8 IN-16, 1 IN LONG
1,3 15 41B537846G6 3 BRUSH HOLDER STUD
3 16 41A239299P2 10 BRUSH HOLDER CLAMP
3 17 84B515108P1 6 BUS RING
3 18 41A239286G3 4 CABLE ASSEMBLY
3 19 41B537912G2 4 INSULATOR WITH STUDS
3 20 41A306142P1 4 SEAL, LOCKNUT
3 21 N22P29020B13 4 BOLT, HEX HD, 1/2 IN-13, 1 1/4 IN LONG
3 22 41B537660P6 4 WASHER, FLAT, 0.562 IN ID, 0.938 IN OD
3 23 41B537660P11 3 WASHER, FLAT, 0.725 IN ID, 1.250 IN OD
3 24 N14P33032 3 BOLT, HEX HD, 5/8 IN-11, 2 IN LONG
3 25 N22P33040B13 3 BOLT, HEX HD, 5/8 IN-11, 2 1/2 IN LONG
3 26 41A330425P12 3 SPACER, 2 IN OD, 11/16 IN ID, 3/4 IN LONG
3 27 N22P25016B13 10 BOLT, HEX HD, 3/8 IN-16, 1 IN LONG
3 28 41B537660P2 6 WASHER, FLAT, 0.435 IN ID, 1.188 IN OD
3 29 N402P13B13 4 WASHER, 3/8 IN (NARROW)
3 30 N258P25B13 8 NUT, HEX, 3/8 IN-16
3 31 N405P43B13 8 LOCKWASHER, 3/8 IN
3 32 41A296329ABP2 4 TAB, CABLE MARKER (SPECIFY STAMPING REQD)
3 33 N402P43B13 4 WASHER, 3/8 IN
3 34 41A330608P1 2 PLATE
3 35 41B537660P1 4 WASHER, FLAT, 0.435 IN ID, 0.675 IN OD
1 36 41A239329P2 10 CARBON BRUSH
2 37 N14P33064 6 BOLT, HEX HD, 5/8 IN-11, 4 IN LONG
2 38 41B537660P9 6 WASHER, FLAT, 0.725 IN ID, 1 IN OD
2 39 41B537912G2 11 INSULATOR WITH STUDS
2 40 41B537789P1 3 BRACKET
2 41 481A539P38 9 CABLE BUSHING, 17/32 IN ID, 1 3/8 IN OD, 1 3/4 IN
2 42 41A330002P3 2 CABLE BUSHING, 5/16 IN ID, 25/32 IN OD, RUBBER
2 43 N402P13B13 AR WASHER, 3/8 IN (NARROW)
2 44 41C636533G1 1 COVER WITH GASKET
2 45 41A239176P318 AR GASKET, PRE-COATED FELT, 0.250 IN THK
2 46 N22P29018B13 6 BOLT, HEX HD, 1/2 IN-13, 1 1/8 IN LONG
2 47 N402P45B13 6 WASHER, 1/2 IN (NARROW)
2 48 N22P25016B13 AR BOLT, HEX HD, 3/8 IN-16, 1 IN LONG
2 49 41A239176P141 AR SLEEVING, FIBERGLASS BRAIDED, 3/8 IN ID
UNCONTROLLLED COPY PB-41507-002E
ALTERNATOR MODEL 5GMG197B2
See On-Line Master for Current Revision

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FIG. REF.
NO. NO. PART NO. QTY DESCRIPTION
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2 50 41A239176P488 AR VARNISH
2 51 41B537629P1 1 CLAMPING PLATE
2 52 N258P25B13 AR NUT, HEX, 3/8 IN-16
2 53 N405P43B13 AR LOCKWASHER, 3/8 IN
2 54 497A806P83 AR CEMENT
2 55 41B538093G1 1 COVER WITH GASKET
2 56 41A239176P318 AR GASKET, PRE-COATED FELT, 0.250 IN THK
2 57 41D736431G1 1 FRAME HEAD
1,2 58 41D736170G5 1 AUXILIARY STATOR ASSEMBLY
1,2 59 41D736170G4 1 STATOR COIL REWIND KIT
1,2 60 41D736169G4 1 AUXILIARY STATOR COIL REWIND KIT
1 61 41B537691P3 6 BUS RING SUPPORT
1 62 N22P29052B13 6 BOLT, HEX HD, 1/2 IN-13, 3 1/4 IN LONG
1 63 N203P29B13 6 NUT, HEX, 1/2 IN-13
1 64 N405P45B13 12 LOCKWASHER, 0.50 IN
1 65 N22P29024B13 6 BOLT, HEX HD, 1/2 IN-13, 1 1/2 IN LONG
1 66 41B537877P1 6 CHANNEL
1 67 41B537877P2 12 SPACER, 0.250 IN THK
1 68 41B537504P1 1 CONNECTION STRAP
1 69 41C637182P1 1 CONNECTION STRAP
1 70 41C637182G1 2 CONNECTION STRAP
1 71 N402P43B13 AR WASHER, 3/8 IN
1 72 N22P25016B13 6 BOLT, HEX HD, 3/8 IN-16, 1 IN LONG
1 73 N22P25024B13 3 BOLT, HEX HD, 3/8 IN-16, 1 1/2 IN LONG
1 74 N22P25028B13 6 BOLT, HEX HD, 3/8 IN-16, 1 3/4 IN LONG
1 75 499A906AAP4 9 NUT, HEX, 3/8 IN-16, SELF-LOCKING
1 76 N402P45B13 AR WASHER, 1/2 IN (NARROW)
1 77 N22P29028B13 8 BOLT, HEX HD, 0.50 IN-13, 1.75 IN LONG
1 78 N203P29B13 12 NUT, HEX, 1/2 IN-13
1 79 N22P29036B13 4 BOLT, HEX HD, 1/2 IN-13, 2 1/4 IN LONG
1 80 41B537912G1 1 INSULATOR WITH STUD
1 81 N405P43B13 1 LOCKWASHER, 3/8 IN
1 82 41A235078P27 1 STUD, 3/8 IN-16, 1.12 IN LONG
1 83 N258P25B13 1 NUT, HEX, 3/8 IN-16
1 84 497A806P83 AR CEMENT
1 85 N402P13B13 1 WASHER, 3/8 IN (NARROW)
1 86 41C637183P2 1 COVER
1 87 41B537334P2 2 STRAP, 5.80 IN LONG
1 88 41C637183P6 1 SEGMENT, 0.060 IN THK
1 89 41C637183G1 1 COVER ASSEMBLY
1 90 41D735757G10 1 STATOR ASSEMBLY
1 91 41D735757G8 1 STATOR REWIND KIT
1 92 41B538203P1 1 TIE BAFFLE
1 93 41A330288G1 1 TIE RING, INSULATED
1 94 N14P29024B13 18 BOLT, HEX HD, GRADE 8, 1/2 IN-13, 1 1/2 IN LONG
1 95 41A330425P9 18 SPACER, 0.507 IN ID, 0.938 IN OD, 5/8 IN LONG
1 96 N258P25B13 9 NUT, HEX, 3/8 IN-16
1 97 N405P43B13 9 LOCKWASHER, 3/8 IN
1 98 41D735409G8 1 BUS RING ASSEMBLY
UNCONTROLLLED COPY PB-41507-002E
ALTERNATOR MODEL 5GMG197B2
See On-Line Master for Current Revision

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FIG. REF.
NO. NO. PART NO. QTY DESCRIPTION
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1 99 41D735409G7 1 BUS RING ASSEMBLY (T2)
1 100 41D735409G6 1 BUS RING ASSEMBLY (T1)
1 101 41D735409G5 1 BUS RING ASSEMBLY (T3)
1,4 102 41D735885G6 1 ROTOR ASSEMBLY
5 103 41D735465G9 1 MAIN ROTOR
5 104 41D735884P2 1 ROTOR YOKE
5 105 41C637220P9 1 SPIDER AND SHAFT ASSEMBLY
5 106 84C615796G12 10 COIL WITH POLE PIECE, ROTOR
5 107 41B537169P1 9 CONNECTION STRAP, 13.77 IN DEV LENGTH
5 108 41A330208P15 AR WIRE, 0.062 IN DIA
5 109 41B537169P3 1 CONNECTION STRAP, 7.36 IN DEV LENGTH
5 110 41B537169P4 1 CONNECTION STRAP, 4.09 IN DEV LENGTH
5 111 41C637221G1 2 INSULATED CONNECTION STRAP
5 112 41A239281P1 5 SUPPORT
5 113 186V942P1 5 FASTENING
5 114 41A239176P57 AR GLASS CLOTH, VARNISHED, 0.030 IN THK
5 115 41A239176P21 AR GLASS TAPE, 0.015 IN THICK, 1 IN WIDE
5 116 41B537172P1 1 CLAMP
5 117 41B537172P2 1 PAD, 0.125 IN THICK
5 118 41B537172P3 1 TOP PLATE, 0.250 IN THICK
5 119 41A231281P46 22 BRAZING STRIP, 1 IN X 1 IN LONG
5 120 N22P25012B13 10 BOLT, HEX HD, 3/8 IN-16, 3/4 IN LONG
5 121 41B537660P1 10 WASHER, FLAT, 0.435 IN ID, 0.675 IN OD
5 122 N22AP29028B 3 BOLT, HEX HD, 1/2 IN-13, 1 3/4 IN LONG
5 123 41B537660P6 3 WASHER, FLAT, 0.562 IN ID, 0.938 IN OD
5 124 N22P35032B13 10 BOLT, HEX HD, 3/4 IN IN-10, 2 IN LONG
5 125 41B537660P16 10 WASHER, FLAT, 0.850 IN ID, 1.375 IN OD
5 126 84B516417P1 80 BOLT, HEX HD, 1 1/4 IN-7, 7 IN LONG
5 127 41B537660P22 80 WASHER, FLAT, 1.313 IN ID, 2.500 IN OD
5 128 41A235047P1 40 BLOCK
5 129 41B539014P5 1 TIE RING
4,6 130 41C636870G4 1 AUXILIARY ROTOR
6 131 84C618276G2 12 COIL WITH POLE PIECE
6 132 41B537169P6 1 CONNECTION STRAP, 5.23 IN DEV LENGTH
6 133 41B537169P7 1 CONNECTION STRAP, 2.63 IN DEV LENGTH
6 134 41B537169P8 11 CONNECTION STRAP, 9.12 IN DEV LENGTH
6 135 41B539014P3 1 TIE RING
6 136 41A239282P1 6 BLOCK
6 137 41A239176P21 AR GLASS TAPE, 0.015 IN THICK, 1 IN WIDE
6 138 41A231281P46 26 BRAZING STRIP, 1 IN X 1 IN LONG
6 139 N22P35044B13 24 BOLT, HEX HD, 3/4 IN-10, 2.75 IN LONG
6 140 41B537660P14 24 WASHER, FLAT, 0.850 IN ID, 1.188 IN OD
6 141 41C637221G2 2 CONNECTION STRAP, INSULATED
6 142 41C636573P2 1 ROTOR YOKE
4 143 41B537172P1 1 CLAMP
4 144 41B537172P2 1 PAD, 0.125 IN THICK
4 145 41B537172P3 1 TOP PLATE, 0.250 IN THICK
4 146 41C636864G12 4 CABLE ASSEMBLY
4 147 2766829ADP56 AR BALANCE WEIGHT, 1 IN WIDE, 1 1/2 IN THICK
UNCONTROLLLED COPY PB-41507-002E
ALTERNATOR MODEL 5GMG197B2
See On-Line Master for Current Revision

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FIG. REF.
NO. NO. PART NO. QTY DESCRIPTION
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1,4 148 41A239866P1 1 SLEEVE
4 149 41C637217P1 1 CABLE SUPPORT
4 150 41B539064P13 1 CABLE MARKER (MARKED F1)
4 151 41B539064P14 1 CABLE MARKER (MARKED F2)
4 152 41B539064P18 1 CABLE MARKER (MARKED F11)
4 153 41B539064P19 1 CABLE MARKER (MARKED F12)
4 154 N22P25020B13 10 BOLT, HEX HD, 3/8 IN-16, 1 1/4 IN LONG
4 155 N22P25032B13 4 BOLT, HEX HD, 3/8 IN-16, 2 IN LONG
4 156 499A906AAP4 4 NUT, HEX, 3/8 IN-16, SELF-LOCKING
4 157 41B537660P1 18 WASHER, FLAT, 0.435 IN ID, 0.675 IN OD
4 158 N22AP29028B 3 BOLT, HEX HD, 1/2 IN-13, 1 3/4 IN LONG
4 159 N14P29028B13 12 BOLT, HEX HD, 1/2 IN-13, 1.75 IN LONG, GRADE 8
4 160 41B537660P6 15 WASHER, FLAT, 0.562 IN ID, 0.938 IN OD
4 161 41A330208P15 AR WIRE, 0.062 IN DIA
4 162 2766829ADP51 AR BALANCE WEIGHT, 1/2 IN WIDE, 1 1/2 IN THICK
4 163 41A239804G4 8 CLAMP ASSEMBLY
4 164 41A231281P46 4 BRAZING STRIP, 1 IN X 1 IN LONG
4 165 2766829ADP74 AR BALANCE WEIGHT, 1 1/2 IN WIDE, 1 1/2 IN THICK
1 166 8864951P167 1 ROLLER BEARING
1 167 41C636785P1 1 BEARING HOUSING
1 168 41C636784P1 1 BEARING CAP
1 169 41A239737P1 1 SLEEVE, 5.8704 IN ID
1 170 41B537627P1 1 GASKET
1 171 N22P33024B13 4 BOLT, HEX HD, 5/8 IN-11, 1 1/2 IN LONG
1 172 41B537660P9 4 WASHER, FLAT, 0.725 IN ID, 1 IN OD
1 173 84C616711G2 1 COLLECTOR RING ASSEMBLY
1 174 41A239345G2 1 CABLE ASSEMBLY
1 175 41A330508P1 1 SHIM, 0.090 IN THK
1 176 41A330508P2 1 SHIM, 0.090 IN THK
1 177 41A233384P3 1 HOSE WITH FITTINGS, 6.25 IN LONG
1 178 499A933ADP2 1 ELBOW, 1/4 IN OD TUBE, 1/8 IN MPT
1 179 N2800P41 1 LUBE FITTING, 1/8 IN, 45 DEGREE
1 180 N733P33052 11 BOLT, FLANGED TWELVE POINT, 5/8 IN-11, 3 1/4 IN LG
1 181 41B537660P11 11 WASHER, FLAT, 0.725 IN ID, 1.250 IN OD
1 182 N22P33044B13 6 BOLT, HEX HD, 5/8 IN-11, 2 3/4 IN LONG
1 183 41B537660P9 6 WASHER, FLAT, 0.725 IN ID, 1 IN OD
1 184 N22P29012B13 2 BOLT, HEX HD, 1/2 IN-13, 3/4 IN LONG
1 185 N402P45B13 2 WASHER, 1/2 IN (NARROW)
1 186 N22P25014B13 AR BOLT, HEX HD, 3/8 IN-16, 7/8 IN LONG
1 187 N402P13B13 AR WASHER, 3/8 IN (NARROW)
1 188 N26P21012B13 1 BOLT, SL HEX HD, 1/4 IN-20, 3/4 IN LONG
1 189 N203P21B13 1 NUT, HEX, 1/4 IN-20
1 190 N402P41B13 1 WASHER, 1/4 IN
1 191 N405P41B13 1 LOCKWASHER, 1/4 IN

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10-FEB-2004