MS-DD-3000-HSE-FRM-0027 - Crane Inspection Checklist

Crane Inspection Checklist
Doc Ref: MS-DD-3000-HSE-PRO-0008 Form No: MS-DD-3000-HSE-FRM-0027

Date: 30 March 2020 MANYAR SMELTER PROJECT Revision No: 00
This form is intended to be used by the Project approved personnel when inspecting cranes. It highlights critical areas of a crane where integrity must be verified.
Due to the general nature of the form, not all components listed will be present on every crane. Comments and notations added to the form during the inspection will
be useful for ongoing reference during later inspections or repairs.
Crane Manufacturer Crane Owner / CONTRACTOR
Model No. Serial No. Unit No.
Crane Mounting Counterweight
Crawler Boom Type
Truck Hydraulic
Self-Propelled (Rt / At) Lattice
Location of Examination
Examined By Date of Examination.
UPPERWORKS
OPERATOR’S CAB Pass Fail N/A Comments
Glass   
Wipers   
Mirrors   
Fire Extinguisher   
Gauges   
Control Levers   
Control Pedals   
Control Labels   
Parking Brake   
Clutch / Gear Shift   
Reversing Alarm   
Head Lights   
Tail Lights   
Turn Indicators   
Reversing Lights   
Air-condition Operational   
Signage displayed warning against interruption of the Operator   
RATING CHARTS Pass Fail N/A Comments
Boom   
Jib   
Operators Manual   
Service Schedule   
Log Book   
Wire Rope Certs Provided   
OPERATOR AIDS Pass Fail N/A Comments
Boom Angle Indicator   
Anti-Two-Block System   
Boom Hoist Cut Out   
Load Indicator Installed Audible/Visual   
Load Indicator Tested   
Overload Limiter   
Drum Turning Indicators   
Anti-Free Fall Device (Auto troll)   
Crane Level Gauges   
Accuracy Verification   
Load Capacity Indicator Lights   
ENGINE / DRIVE TRAIN Pass Fail N/A Comments
Ignition   
Emergency Shut Off   
Throttle   
Battery   
Gauges   
Muffler / Exhaust   
Oil Leaks   
Torque Converter   
Main Transmission   
Auxiliary Transmission   
SWING CIRCLE / UPPERWORKS MOUNTING Pass Fail N/A Comments
Load Rollers   
Swing Bearing   
Bearing Bolts   
Swing Pinion   
Carrier Frame   
Bull Gear   
STRUCTURAL Pass Fail N/A Comments
Boom Mounting Ears   
Boom Pins / Bushings   
Machinery Deck Frame   
Boom Hoist Cylinder Mount   

A Frame Front leg(s)   
A Frame Back leg(s)   
Mast   
Fleeting Sheave   
Inner Bridle Frame   
Inner Bridle Sheaves   
Bearings / Bushings   
Outer Bridle Frame   
Outer Bridle Sheaves   
Boom Stops   
MECHANICAL / HYDRAULIC / CONTROLS
DRUM 1 MOUNTING LOCATION
Rope
Drive Hydraulic Chain Gear Electric
Size
Pass Fail N/A Comments
Control System   
Service Brake   
Power Lowering   
Pawl   
Guards   
Rope Condition   
Rope
Size

Pawl   
Guards   
Rope
Size
Pawl   
Guards   
BOOM HOIST
Rope
Size
Power Boom Lowering   
Auto Shutoff   
Pawl   
Guards   
Boom Hoist Cylinder   
Boom Hoist Cylinder Seals   
UPPERWORKS
SWING Pass Fail N/A Comments
Swing - Left   
Swing - Right   
Positive Lock   
CRAWLER LOWERWORKS
RIGHT HAND TRACK Pass Fail N/A Comments
Track Shoes / Pins   
Track Rollers / Axles   
End Tumblers   
Track Tension   
Drive Chain   
Gear Box   
Hydraulic Motors   
End Yokes   
End Sprockets   
Frame / Axle Connection   
Stabilizer Struts   
LEFT HAND TRACK Pass Fail N/A Comments
Track Shoes / Pins   
Track Rollers / Axles   
End Tumblers   
Track Tension   
Drive Chain   
Gear Box   
Hydraulic Motors   
End Yokes   
End Sprockets   
Frame / Axle Connection   
Stabilizer Struts   
CARBODY Pass Fail N/A Comments
Carbody Axles   
Roller Circle   
Swing Bearing Bolts   
Air / Hydraulic System   
FUNCTIONS Pass Fail N/A Comments
Propel - Forward   
Propel - Rearward   
Shifter   
Steer - Right   
Steer - Left   
Travel Locks   
RUBBER TIRED LOWERWORKS
Front of Carrier No. of Axles _____ No. Steered _____ No. Powered ______
Left Front Pass Fail N/A Comments
Tires / Rims   
Outrigger Beam / Box   
Outrigger Pad   
Pad Pins   
Extension Cylinder   
Vertical Cylinder   
Controls   
Right Front Pass Fail N/A Comments
Rear of Carrier No. of Axles _____ No. Steered _____ No. Powered ______
Left Rear Pass Fail N/A Comments
Left Rear Pass Fail N/A Comments
AUXILIARY OUTRIGGER (FRONT) Pass Fail N/A Comments

RIGGING
HOOK BLOCK #1 CAPACITY ___________WEIGHT______________
No. of Sheaves______________ Sheave O.D.___________ Rope Size
Hook Condition   
Hook Latch(s)   
Hook Swivel   
Swivel Lock   
Sheave(s)   
Dead End   
HOOK BLOCK #2 CAPACITY ____________WEIGHT______________
No. of Sheaves______________ Sheave O.D.___________ Rope Size
OVERHAUL BALL Capacity ______________Weight
BOOM / JIB (HYDRAULIC)
No. of Hydraulic
Manual Section  Yes  No
Sections_________________
Lattice Jib  Yes  No Stinger  Yes  No
BASE SECTION Pass Fail N/A Comments

Structural Condition   
Wear Pads   
INTERMEDIATE SECTION 1 Pass Fail N/A Comments
TIP SECTION
No. of Sheaves_____________ Sheave O.D. __________ Rope Size____________
Guide Sheave(s)   
Main Sheaves   
Bushings / Bearings   
Guard   
Socket and Wedge   
JIB Pass Fail N/A Comments
Support Bracket   
Pendants   
Guard   
STINGER Pass Fail N/A Comments
Slide System   
Guard   
BOOM / JIB / MAST (LATTICE)
BASE / BUTT SECTION Boom ___________ Jib ____________ Mast _________
Section Length____________________ Width __________________ Depth
Bushings   
Foot Pins   
Plated Structure   
Chord - Upper Right   
Chord - Upper Left   
Chord - Lower Right   
Chord - Lower Left   
Lacings - Bottom   
Lacings - Top   
Lacings - Left Side   
Lacings - Right Side   
Pins / End Connection   
Rollers / Timbers   
Pendant Ropes   
Pendant End Fittings   
TIP SECTION
Boom ______________ Jib ___________ Mast _________
Section Length ____________________Width ___________________Depth
No. Of Sheaves ______________Sheave O.D. _____________Rope Size
Roller / timbers   
Plated Structure   
Guide Sheave(s)   
Main Sheaves   
Bushings / Bearings   
Guard   
Socket and Wedge   
Jib Mounting Ears   
CENTER SECTION 1
Boom _____________ Jib ____________ Mast _________
Section Length ____________________ Width __________________ Depth
CENTER SECTION 2
Boom _____________ Jib ____________ Mast _________
CENTER SECTION 3
Boom _____________ Jib ____________ Mast _________
CENTER SECTION 4
Boom _____________ Jib ____________ Mast _________
CENTER SECTION 5
Boom _____________ Jib ____________ Mast _________
CENTER SECTION 6
Boom _____________ Jib ____________ Mast _________

OPERATIONAL CHECKS
Line pull / brake test – with suspended load (hold 60 sec. no
  
creep)
Line pull shall consist of winch single line pull test at a weight which is equal to 100% of the rated winch line pull
Note:
capacity.
Test Weight Mass ___________________KG
Load cell functions a Load cell functions and accuracy test and
  
accuracy test
No Boom Extension Creep (Full Extension)   
No Outrigger Creep (With wheel off ground)   
SUBMIT COMPLETED CHECKLIST TO CONTRACTOR WITH ACOWNERING REQUIRED PAPERWORK
CONTRACTOR office use only:

This Checklist received by (recipient): Name:___________________________________
Checklist accepted without comment.  Yes – proceed with processing application.
Checklist rejected:  Yes – provide comment and return to applicant.
Comment:
Recipient signature: ______________________________

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Crane Inspection Checklist

Doc Ref: MS-DD-3000-HSE-PRO-0008 Form No: MS-DD-3000-HSE-FRM-0027

Boom Hoist Cylinder Mount   

Pass Fail N/A Comments

Outrigger Beam / Box   

BASE SECTION Pass Fail N/A Comments

Chord - Lower Right   

CONTRACTOR office use only:

Recipient signature: ______________________________

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