IMPORTANT DIFINITIONS

1) HOK = Operative Hours to Produce 100 Kg of yarn

TOTAL STANDARD HOK Upto Ring Frame is 12

2) P = Production Per Spindle Per Shift of 8 hours

( Adjusted to 40s Count )

3) 40s Conversion Factor =

Standard Production Per Spindle in 40s Count = 110(g)

Standard Production Per Spindle 8 hours (g) in the given count

 IMPORTANT DIFINITIONS
4) OHS = Number of operatives employed per 1000
spindle adjusted to 40s count

= P X HOK

800

5) DRAFT = Actual Count 1

x
Roving Hank 0.93

0.07 = Draft Slippage

 IMPORTANT DIFINITIONS

6) i) Yarn Length in Meters for Ring Frame Cops

1693 x Count x Cop Weight in Grams

ii) Yarn Length in Meters for Cone

1693 x Count x Cone Weight in Grams

iii) English Count = Ne

1 Hank = 840 yards

 IMPORTANT DIFINITIONS
6) iv) Metric Count = NM
1 Hank = 1000 meter

meter to yard = 1
1000 X
0.9144
1000 meter = 1093.6 yards

vi) Cops Weight in grams standard

Spindle Height = 170 mm = 6.69’’

Ring Dia = 38 mm = 1.496’’
2
Cop Weight in grams = II x L x D
2
= 3.14 x 6.69 x ( 1.496 )
= 47 grams
 PRODUCTION FORMULAS
1. CARDING

Doffer Speed in MPM x 39.37 x 60.8 x 453.6 x Eff %

36 x 840 x 100 x Carding Hank x 100 x 1000

2. UNILAP

Lap Delivery Rate in MPM x 60 x 8 x Eff % x Grams

per meter Lab Delivery

100 x 1000
 PRODUCTION FORMULAS

3. COMBER
N x S x P x K x a x 480
x Eff %
1000x 1000 x a

N = Nipping Rate / Min

S = Feed Per Nip in mm
P = Noils Waste %
K = No. of heeds
a = Tension % = 1.09
9%
 PRODUCTION FORMULAS

4. DRAWING

Silver delivery rate in MPM x 39.37 x 60 x 8 x Eff x

No.of delivery x 453.6

36 x 840 x 100 x Hank Drawing x 1000

 PRODUCTION FORMULAS

5. SIMPLEX

Spindle Speed in RPM

x 60 x 8 x No of spindle x453.6 x Eff
T.P.I

36 x 840 x 100 x Simplex Hank x 1000

 PRODUCTION FORMULAS

6. SPINNING

Spindle Speed in RPM

x 60 x 8 x No. of spindle x453.6 x Eff %
T.P.I

36 x 840 x 100 x Actual Count x 1000

 PRODUCTION FORMULAS

7. AUTOCONER

Actual Speed x 1.0963 x 480 x Eff x No. of Drums

840 x Actual Count x 2.204

Note : Actual Speed = Set Speed - Slip % (Slip % = 15%)

 PRODUCTION FORMULAS
8. COUNT

0.54 x No. of Yards

Weight in grams

0.59 x No. of Meters

Weight in grams
 PRODUCTION FORMULAS
9. T.P.I

= Twist Per Inch

= TM x

10. T.M

= TPI
 PRODUCTION FORMULAS

11. NOILS %

Weight of Noils x 100

Weight of Lab Fed

( Sliver Weight + Noils Weight )
 ABBREVIATIONS

1. AFIS = Advanced Fibre Information System

2. LED = Light Emitting diode

3. R d = Reflection of Colour

1. + b = Degree of Yellowness
NEP REMOVAL EFFICIENCY

NRE % =

Chute Neps – Sliver Neps

x 100
Chute Neps
 YARN REALISATION
YR % = 97.5 - t – Wk – Wh - Wu for Carded Counts
YR % = (100 – t – W ) ( 1- (Wc/100) ) - Wh – Wu – 2.5
For Combed Counts.
Where t = trash in mixing %
Wk = Carding Waste %
Wc = Comber Noil %
Wh = Yarn Waste ( Hard Waste ) %
Wu = Usable Waste %
 IMPORTANT TIPS
i) T.P.I. B D
28.15 x x
A C
H
Total Draft 10.519 x
G
67.04
Break Draft
Break Draft Wheel Teeth

F
Winding Length = 3.11 x
E
A+B = 165
C+D = 137
E+F = 113
 IMPORTANT TIPS

ii) 40 s Conversion Factor

Count Factor

20 s 0.338

25s 0.487

30s 0.542

40s 0.756
 IMPORTANT TIPS
iii) Ratchet Teeth Calculation

(Lift – Chase Length) x 121 x winding length in meters

Count x Cop Content in grams x No of Pin in cam

Note :

Chase Length = 41 mm for ( 38 mm Ring Dia )

 IMPORTANT TIPS
i) Ratchet teeth increase cop weight is decrease and also
cop formation is lien.
ii) Ratchet teeth decrease cop weight is increase and also
cop formation is bulged.
iii) ‘G’ Wheel teeth increase = count ( - )
iv) ‘H’ Wheel teeth increase = count ( + )
v) Undraft comes break draft setting to be close.
vi) Top Comb penetration increase (+) Noils % is high.
vii) Top Comb penetration decrease (-) Noils % is low.
 IMPORTANT TIPS

Breakage / 100 Spindles / Hour

Total Breaks
= x 100
No. of Spindles
1 hour = Total 36 Breaks

36 3600
x 100 = = 3.26 Breaks
1104 1104