Basic Conversions

1= Grain/Yards Calculation
1 one pound = 16 oz
Weight of sample X Grain in one gram. ( Grain/Yards)
2 one pound = 453.6 gram Length in yrds

3 one pound = 7000 grain

Example. 27 X 15.432. 69.44
6
4 one kilo = 1000 gram

5 one kilo = 2.2046 lbs

2= Hanks Roving Calculation
6 one gram = 15.432 grain
Constant (0.54 ) X Length in Ydrds. ( Hanks Roving )
7 one inch = 25.4mm Sample weight in gram

8 10 milimeter 1 cintimeter
Example. ( 0.54 ) X 15 1.08
7.5
9 one inch = 2.54 cintimeter

10 one Yards = 36 inch

3= Ring Count Calculation
11 one meter = 39.37 inch
Constant (0.54 ) X Length in Ydrds. ( Count )
12 one meter = 1.09361 yards Sample weight in gram

13 one once = 28.35 gram

Example. ( 0.54 ) X 120 54.50
1.189
14 one once = 437.5 grain

15 one kilo meter = 1000 meter

16 one mint = 60 sec

4= Cone weight Calculation
17 one Hours = 60 mints
( Weight in one pound 453.6 X Cone pakage wt in lbs)+ paper wt.

18 one shift = 8 hours

19 Three shift = 24 hours

Example. (453.6 X 2.5)+( 58 ) 1192 gram
20 One Hanks= 840 yards
21 One Bags= 100 lbs
1= Drawing Hanks Hanks sliver Constant
Delivery speed m/mint X 8 X 60 Grain in one pound =
8.333333
Hanks ( 840 ) Hanks in one pound

Example. Sliver Hanks 8.33333333333333 =

0.1389
Grain/yards

550 X 8 X 60 314 Hanks per shift

Hanks ( 840 )

Hanks to production

Hanks x Delivery x shift x effi%

Hanks sliver x 100

314 x 2 x 3 x .85 115.29 Bags

.1389x 100

2= Simplex Hanks

Front rpmX Front roll dia X 3.1428 X 8 X60.

36 X 25.4 X 840
Example.

252 x 28.5 x 3.1428 x 8 x 60 = 14.1 Hanks per shift

36 x 25.4 x 840

Hanks to production

Hanks x spindles x shift x effi%

Hanks roving x 100

14.10 x 120 x 3 x .85 38.18 Bags

1.13 x 100

3= Ring Hanks
 Front roll rpm X Front roll dia X 3.1428 X 8 X60.
36 X 25.4 X 840
Example.

220 x 27 x 3.1428 x 8 x 60 = 11.66 Hanks per shift

36 x 25.4 x 840

Hanks to production

Hanks x spindles x shift x effi%

Count x 100

11.66 x 528 x 3 x .93 3.15 Bags

54.5 x 100

Clender Roller RPM to Delivery speed

Clender roller Rpmx dia x 3.1428

10000

3500x 51 x 3.1428 560.99 Meter/mint

1000

Comber Production

Nips/mint X feed Amount X Batt wt g/meter( GX1.09361)X noil%( 100-18) X Batt tension( 100-10) =
2065*100*100*15.432

360X 5.2 X 1070 X 1.09361 X .82 X .90*2.2046*24*.9 = 19.28451

2065 X15.432x100
212.1296

80/ cm compact
Rate
Cotton 9000 9821.16133 10624.92
Tencel 500 803.755144

Cost/spndl 16 0

10624.92
 Bags to Bales

1 Bags X Bag wt
Avg bale wt X yiled%

Example
180 X 45.36 61.52 Bales
158 X .84

2 Card Production from doffer RPM

Doffer rpm X Doffer dia X 3.1428 X mints X hrs X shift X Effi% X Tension draft G/yds
7000 X36 X 100

Example
32 X 27.8 X 3.1428 X 60 X 8 X 3 X .84 X 1.43 X 75 = Prod/ card 14.39
7000 X 36

3 Card Production from Delivery speed m/mints

Delivery speed X mints X hrs X shift X Effi% X G/yds

7000 X 100
Example
270 X 70 X 60 X 8 X 3 X .9 = Prod/ card 34.99
7000 X 100

4 Card Tension Draft Calculation

Doffer speed X 3.1428

Calender Roller rpm x3.1428

5 Card Length meter to Can weight

Length meter X 1.09361 X G/yards

Grain in one pound X kg in one pound

Example

4000 X 1.09361 X 70 = Weight in kgs. 19.84

7000 X 2.2046
 Drum rpm to M/mints

Drum Dia Xdrum rpmx 3.1428 Drum m/mint . 910.63

1000

Drawing Production
Delivery speed X mints X hrs X shift X Effi% X G/yds X Deliveries
7000 X 100
Example
600 X 70 X 60 X 8 X 3 X .90 X 1 = Prod/drawing 85.04
7000 X 100

Simplex Production
Flyer speed rpm X 60 X 8 X spindles X shift X Effi%
H/roving X Tpi X 840 X36
Example
950 X 60 X 8 X 120 X 3 X .80 = Prod/ simplex 29.08
1.31X 1.35X840X36

Ring Production
Spindle speed rpm X 60 X 8 X spindles X shift X Effi%
Count X Tpi X 840 X36
Example
21000 X 60 X 8 X 528 X 3 X .93 = Prod/ simplex 3.09
54.5X 29.16X840X36

Ring Production ops

Spindle speed rpm X Once X Effi%
63XCount X Tpi

21000 X 16 X .93 = Prod/ simplex 3.12

63X54.5X 29.16
 Floating fibers Calculation 530

UR% 50%
2.50%

Example
.520*100
UR% 1.060
49.06

(i)= (50%-.075)*2 Ans.1 0.89

FFI =
(ii)= (2.5%/Ans) Ans.2 1.1910

(iii)=( Ans2-1)*100 FFI 19.10

Average Count

52/1cm 60/1 cm 80/1 cm Total

Count 54.75 60.50 71.50

Frame 39 39 28 106
Bags 110 96 56 262
OPS 2.85 2.49 2.02
Avg/Count
60.44
270.1425
 20 Conversion
Count ( Current )xSqrt( Current Count )
Formula= Ansx Req count ops
Count ( 20 )xSqrt( 20 Count )

Count ( 60 )xSqrt( 60 Count )

Example= Ansx Req count ops
Count ( 20 )xSqrt( 20 Count )

Count ( 60 )xSqrt( 7.74 ) 464.4

Solved= 5.19
Count ( 20 )xSqrt( 4.47) 89.4

Ans*crrunt count OPS

Ans=5.19*2.47 12.82