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Capacitor Voltage Fluctuation Suppression Method Based On Improved MMC Topology For Variable-Frequency Drive Application
Capacitor Voltage Fluctuation Suppression Method Based On Improved MMC Topology For Variable-Frequency Drive Application
2, JUNE 2022
Abstract—Modular multilevel converter (MMC) has been The first kind of improved MMC topologies can be classified
widely applied in HVDC systems. When MMC is applied in into two categories, including the isolated MMC and the non-
variable-frequency drives, the sub-module (SM) capacitor volt- isolated MMC. The isolated MMC topologies generally use
age fluctuation becomes seriously at low output frequency. To the isolated dual half-bridge (IDHB) modules to accelerate
suppress the fluctuation, a useful method is high-frequency in-
the energy transfer between different SMs [8]-[11]. However,
jection. However, the high-value common-mode voltage would
cause the insulation problem to the load. To address this issue, a the utilization of the IDHB modules is complex. Besides,
hybrid MMC with a series of full-bridge SMs (FMs) inserted at modular structure of MMC system would be destroyed. The
the dc side is given. The high-value common-mode voltage can be non-isolated MMC topologies include active cross-connected
eliminated by the additional arms. Meanwhile, the SM capacitor MMC (AC-MMC), the flying capacitor MMC (FC-MMC),
voltage fluctuation of the upper and lower arms of MMC system star-channel or deta-channel MMC [12]-[15]. The fluctuation
can be suppressed by an optimal high-frequency injection meth- suppression principle is similar to the high frequency injection
od. Simulation and experiment results confirm the validity of the method. But there is no common-mode problem. However, the
given topology. voltage stress and current stress of the flying capacitor limit
Index Terms—A hybrid MMC, capacitor voltage fluctuation, the voltage level and power capacity of FC-MMC. Moreover,
common-mode voltage, optimal high-frequency injection method. under the same voltage and power level, the AC-MMC or the
star/deta-channel MMC use 3N more half-bridge SMs (HMs)
or full-bridge SMs (FMs) than the traditional HM-based MMC
I. Introduction with N SMs in one arm.
employs both FMs and HMs. The hybrid BTB MMC has the idc
same number of capacitors as the HM-based BTB MMC, but FM
uh1
uses 3N more HMs.
The last kind of improved MMC topologies are proposed FM
based on the high-frequency injection method. The injected
high-frequency voltage is absorbed by increasing a new kind ispa ispb ispc
T1 D1
of FM in the middle part of the upper and lower arms, or a HM HM HM A ucspxi C
series of FMs at the ac side of load-side MMC. As only one uspa uspb uspc T2 D2
B
FM is introduced in [20], the capacitor voltage fluctuation Vdc HM HM HM
sign in the upper and lower arms, while the injected currents Vdc R R R
are with opposite phase angles. To avoid the high-frequency 2 HM HM HM
current influencing the output sides, three-phase FM-based usna usnb usnc T3 D3 T5 D5
E uch1/2i Ch
arm with star connection are in parallel with the ac output HM HM HM
T4 D4 T6 D6
sides. To generate enough injected voltage in the upper and isna isnb isnc
F
lower arms, the rectifier should employs FM-based MMC or
a hybrid structure of diode/thyristor-based rectifier and FMs. FM
The number of the power devices and the control complex are uh2
much larger than HMMC-CFB. FM
In this paper, based on the high-frequency injection method,
an improved hybrid MMC with cascaded FMs at the dc side
(HMMC-DCFB) is given. The voltages across the cascade Fig.1. The circuit configuration of HMMC-DCFB.
FMs are controlled to be the same or opposite as the injected
high frequency voltage, eliminating the undesired common- current is iscx and is defined by iscx = (ispx + isnx)/2, uspx and usnx are
mode voltage of the traditional HM-based MMC. In further, the arm voltages of the upper and lower arms, uh1 and uh2 are
to achieve ac to ac conversion, a compact direct ac-ac MMC the arm voltages of the series FMs at dc side.
topology is derived, requiring less passive components than Assume that capacitor voltages of each arm have been
the back to back structure. Finally, the simulation verifies the balanced and the average capacitor voltage of each arm is
validity and feasibility of the given two topologies. expressed by ucspx, ucsnx, uch1 and uch2. The arm voltages satisfy
usp/nx = nsp/nxucsp/nx and uh1/2 = nh1/2uch1/2, in which, the insertion
indices satisfy nsp/nx∈[0, N] and nh1/2 ∈[-Nh, Nh].
II. The HMMC-DCFB Topology and Operating
The dynamics of the SM capacitor voltage can be expressed
Principle as
1 ducsp/nx
A. Modeling and Operating Principle of HMMC-DCFB CN = nsp/nx isp/nx (1)
2 dt
Fig. 1 shows the circuit configuration of HMMC-DCFB.
MMC has six arms and each has N HMs and an arm induc- 1 du
Ch N h ch1/2 = nh1/2 idc (2)
tance. Between the positive (negative) polarity of the dc-link 2 dt
and common points of the three-phase upper (lower) arm, Nh
FMs are inserted. At low output frequency, the high-frequency In Fig. 1, the dynamics of arm currents are expressed as
injection method is used to suppress the capacitor voltage
fluctuation. Meanwhile, the two additional arm voltages are dispx Vdc
used to offset the injected high-frequency voltage, eliminating L Rispx uh1 us px usx uno (3)
dt 2
the high-value of common-mode voltage introduced by high-
frequency injection method. disnx V
L Risnx dc uh2 us nx usx uno (4)
In Fig. 1, Vdc is the dc-link voltage, L is the arm inductance dt 2
and R is the equivalent loss resistance, RL and LL are the stator
resistance and inductance, esx is the ac source force, ispx and isnx Where, uno is the voltage between the point “n” and point “o”.
are the arm currents, idc is the dc-link current. isx is the output By summing up (3) and (4), and subtracting (4) from (3), the
current and is equal to isx = ispx - isnx, defining the circulating dynamics of the circulating current and the output current can
152 CPSS TRANSACTIONS ON POWER ELECTRONICS AND APPLICATIONS, VOL. 7, NO. 2, JUNE 2022
be obtained as Where, Vs = Mf2Vdc/2f2N and Is are the peak values of the output
voltage and current, φs is the power factor angle, M is the
discx modulation depth (0.8 < M < 1.15).
2L 2 Riscx Vdc uh1 uh2 uspx usnx (5)
dt Substituting (12) into (8) and (9) and integrating the
instantaneous powers, the capacitor voltage fluctuations of the
L di sx R (u uh1 ) ( usnx uspx ) upper and lower arms are obtained as
i sx h2 u sx u no (6)
2 dt 2 2 2 Is
∆ε c ≈ (13)
4ω2 CVc
Substituting the constraint of the sum of the three-phase
output current be zero into (6), the common-mode voltage uno Where, Vc = Vdc/N. At the low output frequency and constant-
is expressed as torque load, the first term in (13) would cause large capacitor
voltage fluctuation. To reduce the capacitor voltage fluctuation,
uno =
1
∑ (
3 x = a,b,c
usnx − uspx
2
+ h2
2 )
(u − uh1 )
(7) the low frequency power components, especially ±Vdcisx/4,
should be offset by using the high-frequency injection method.
The injected voltage ucom is given as
As indicated in (5)-(7), the circulating current can be
controlled by the sum of the two arms voltages of the FMs at
(14)
the dc side and the arm voltages of the upper and lower arms.
The output currents can be controlled by the difference of the
Where, ωh > > ω2. Meanwhile, the injected high-frequency cir-
arm voltages of the lower and upper arms. Besides, the two
culating current is given as
additional arms can be used to control the common-mode
voltage, as shown in (7).
(15)
B. Capacitor Voltage Fluctuation Analysis and Suppression
Method Where, q∈ [0, 1] is used to reduce the peak value of the arm
For the traditional MMC, there are uh1 = uh2 = 0. Neglecting current.
the voltages across the arm resistance and inductance, the When the high-frequency injection method is utilized, the
instantaneous powers of upper and lower arms are instantaneous powers are expressed as
pspx =(Vdc
2
− u sx − u com )( 1
i scx_dc + iscx_hf + isx
2 ) (16)
( )
(19)
2Vh Ps
∆ε ch ≈ (22)
ωh Ch N (Vch ) Vdc
2
TABLE I
The Comparison Results of Some Typical MMC-based Topologies
*
Vc* *
iscx_feed Vc* Vch
P ucsp/nx
Vch*
0.5 ( ucspx + ucsnx ) Vc* Fig. 4(b)
sign(Vdc )
Fig. 4. The capacitor voltage outer-loop control. (a) The capacitor voltage outer-
loop of the upper and lower arms; (b) The capacitor voltage outer-loop of the Fig. 5. The control block diagram of HMMC-DCFB.
additional arms.
TABLE II
The capacitor voltage outer-loops of the upper and lower
Circuit Parameters and PMSM Parameters
arms are used to regulate the circulating current command,
as shown in Fig. 4(a). The reference of the average capacitor
Value
voltage of the upper or lower arm is V *c = Vdc/N.
Parameter
The capacitor voltage outer-loops of the two additional arms Simulation Experiment
are used to regulate the voltages uh1 and uh2, as shown in Fig. Circuit parameters
4(b). To reduce the voltage stress, the reference V *ch = 2Vh/N,
Rated power 1.2 MW 2 kW
reducing with the increasing of the output frequency.
Vdc 8 kV 220 V
The arm voltages of the two additional arms are given by
Vc 1 kV 110 V
N 8 2
ucom kp uch1 , q 0
uh1 (23) Nh 4 1
0ˈq İ 0
SM capacitance C 4 mF 2.72 mF
SM capacitance Ch 2 mF 2.72 mF
ucom kp uch2 , q 0
uh2 (24) Arm inductance L 1 mH 1 mH
0ˈq İ 0
Switching frequency 1 kHz 5 kHz
500
isa isb isc
500
isa isb isc
500
isa isb isc 500
250 250 250 isa isb isc
250
Current/A
Current/A
Current/A
Current/A
0 0 0
250 250 250
0
500 500 500 250
0.9 0.95 1.0 1.05 1.1 0.9 0.95 1.0 1.05 1.1 0.9 0.95 1.0 1.05 1.1
t/s t/s t/s 500
(a) (e) (i)
500 500 500
ispa isna
250 250 250 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Current/A
Current/A
Current/A
0 0 0 t/s
250 250 250 (a)
500
0.9 0.95 1.0 1.05 1.1
500
0.9 0.95 1.0 1.05 1.1
500
0.9 0.95 1.0 1.05 1.1 500
t/s t/s t/s ispa isna
(b) (f) (j) 250
Current/A
1.6 1.6 1.6
1.4 ucspa ucsna 1.4 1.4
uch1 uch2 0
Voltage/kV
Voltage/kV
Voltage/kV
1.2 1.2 1.2
1.0
600 V
1.0
140V
1.0
250
0.8 0.8 0.8
40 V
500
0.6 0.6 0.6
0.9 0.95 1.0 1.05 1.1 0.9 0.95 1.0 1.05 1.1 0.9 0.95 1.0 1.05 1.1
t/s t/s t/s
(c) (k) 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
t/s
(g)
4 4 4
3 3 3
2 2 2 (b)
Voltage/kV
Voltage/kV
1 1
Voltage/kV 1
0 0 0
1
2 0.8 kV 1
2
1
2
1.4 kV 1.2 ucspa ucsna
Voltage/kV
3 3 3
4
0.9 0.95 1.0 1.05 1.1
4
0.9 0.95 1.0 1.05 1.1
4
0.9 0.95 1.0 1.05 1.1
1.0
t/s t/s t/s
(d) (h) (l) 0.8
uch1 uch2
0.6
0.4
Fig. 6. The waveforms of the HMMC-DCFB at 10 Hz. (a/e/i) The output
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
currents; (b/f/j) The arm currents of phase “a”; (c/g/k) The average capacitor t/s
voltages of the upper and lower arms of phase “a” and the average capacitor (c)
voltages of the two additional arms; (d/h/l) The common-mode voltage. 4
3
2
Voltage/kV
1
0
the capacitor voltage fluctuation would be too large to maintain 1
2
the stable operation of the converter. In Fig. 6(e)-(h), the high- 3
4
frequency injection method is enabled and the two additional 0.5 1.0 1.5 2.0
t/s
2.5 3.0 3.5 4.0
arms are also bypassed. As shown in Fig. 6(g), the capacitor (d)
voltage fluctuations are reduced to 930 V-1070 V ( ± 7% of the
Fig. 7. The waveforms of HMMC-DCFB under different output frequencies.
reference value). Since the high-frequency injection method is (a) The output currents; (b) The arm currents of phase “a”; (c) The average
used, the arm currents contain the high-frequency component capacitor voltages of the upper and lower arms of phase “a” and the average
and the peak value of the arm current is 1.5 times of the output capacitor voltages of the two additional arms; (d) The common-mode voltage.
current. Meanwhile, the common-mode voltage is shown in Fig.
500
6(h) also contains the injected high-frequency voltage and the isa isb isc
250
Current/A
1.0
of the additional arm is lower than the main arm and the
0.8
fluctuation is only ± 5% of the reference value. uch1 uch2
0.6
Secondly, the dynamic performance of HMMC-DCFB is 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3
t/s
verified. Firstly, the variable frequency waveforms are given (c)
under rated torque. As shown in Fig. 7, the dynamic waveforms 4
3
of the state variables are smooth when the output frequency 2
Voltage/kV
1
varies from 0 Hz to 50 Hz. The peak-to-peak capacitor 0
1
voltage ripples of the upper and lower arms can be limited to 2
3
4
900 V-1100 V ( ± 10% of the reference value). The average 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3
t/s
capacitor voltage of the additional arm is reduced with the (d)
increasing of the output frequency. When the additional arms
are bypassed, the capacitor voltages remain constant. During Fig. 8. The waveforms of the HMMC-DCFB at 10 Hz when the load torque
changes from 0.5 pu to 1 pu. (a) The output currents; (b) The arm currents of
the speed-adjustment process, the maximum arm current is no phase “a”; (c) The average capacitor voltages of the upper and lower arms of
more than 400 A (1.6 times of the output current). Meanwhile, phase “a” and the average capacitor voltages of the two additional arms; (d) The
there is no severe common-mode voltage problem in the common-mode voltage.
J. YU et al.: CAPACITOR VOLTAGE FLUCTUATION SUPPRESSION METHOD BASED ON IMPROVED MMC TOPOLOGY 157
5 A/div
5 A/div
t(100 ms/div)
t(20 ms/div) (a)
(a)
5 A/div
5 A/div
t(100 ms/div)
(b)
t(20 ms/div)
20 V/div
(b)
20 V/div
t(100 ms/div)
(c)
20 V/div
t(20 ms/div)
(c)
t(100 ms/div)
50 V/div
(d)
Fig. 13. The experimental waveforms of the HMMC-DCFB when the output
t(20 ms/div)
frequency varies from 5 Hz to 10 Hz. (a) The output currents; (b) The arm
(d) currents of phase “a”; (c) The average capacitor voltages of the upper and lower
arms of phase “a”; (d) The average capacitor voltages of the two additional arms.
Fig. 11. The experimental waveforms of the MMC with high-frequency
injection method at 10 Hz. (a) The output currents; (b) The arm currents of
5 A/div
phase “a”; (c) The average capacitor voltages of the upper and lower arms of
phase “a”; (d) The common-mode voltage.
t(100 ms/div)
(a)
5 A/div
5 A/div
t(20 ms/div)
(a) t(100 ms/div)
(b)
5 A/div
20 V/div
t(20 ms/div)
(b) t(100 ms/div)
(c)
20 V/div
20 V/div
t(20 ms/div)
(c) t(100 ms/div)
(d)
20 V/div
Fig. 14. The experimental waveforms of the HMMC-DCFB when the loads
t(20 ms/div) reduce to half at 10 Hz. (a) The output currents; (b) The arm currents of phase “a”;
(d) (c) The average capacitor voltages of the upper and lower arms of phase “a”; (d)
The average capacitor voltages of the two additional arms.
20 V/div
Fig. 12. The experimental waveforms of the HMMC-DCFB at 10 Hz. (a) The VI. Conclusion
output currents; (b) The arm currents of phase “a”; (c) The average capacitor This paper gives a HMMC-DCFB topology, which is
voltages of the upper and lower arms of phase “a” and the average capacitor
voltages of the two additional arms; (d) The common-mode voltage.
characterized by the two additional arms with FMs inserted
between the dc-link and the traditional MMC. In the whole
frequency adjustment process, the capacitor voltage fluctuation
voltages are balanced well. and common-mode voltage can be limited into acceptable
Fig. 14 shows the experimental waveforms of the proposed range. There is no current stress and over voltage problems.
topology when the load is reduced to half at 10 Hz. The peak The effectiveness of proposed topology is verified by the
value of the output currents is reduced when the load torque simulations and experiments. The results show that the
is decreased. And then the arm currents are reduced. In the proposed topology has promise in the medium/high-voltage
varying load process, the system is operated stably. The variable-frequency drive application.
J. YU et al.: CAPACITOR VOLTAGE FLUCTUATION SUPPRESSION METHOD BASED ON IMPROVED MMC TOPOLOGY 159