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Abstract
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The composition of typical wall systems impacts the rate of heat gain through the
building envelope in the hot arid climate. A wall system performance can be
predicted using simulation tools and can be measured effectively in lab. The purpose
of this paper is to provide a comparative analysis for the commonly used wall
insulation materials that are suitable for the hot arid climate. The research approach
utilize simulation tools and is validated by experimental testing utilizing a state of the
art guarded hot box test rig able to analyze the performance of large scale wall
insulation specimens under varied conditions using the standard ASTM C1363-111.
Three different wall insulation types representing the commonly built systems in the
research location were applied in the lab to a standard wall system detail. The study
revealed the importance of vertical wall insulation in hot arid climates, however, with
specified optimum thickness validated by experimental testing. The main limitations
of both simulation tools and experimental testing are also noted.
INTRODUCTION
The performance of a typical wall system is primarily driven by energy. The typical
detail in a hot arid climate often is constructed from a (2cm plaster, 12cm brick, 5cm
insulation later, Gypsum board of 1.25cm, 3-4mm coating and paint. In this research,
we propose the use of simulation tools to analyze the performance of a wall system
and to validate using experimental testing in the lab for actual walls. Similar to other
climatic zones, hot arid climates require perfect information on the thermal properties
of the materials used in construction. Specifically in countries with limited public
reliable information that are critical during design and specification. Several
techniques and standards have been developed for determining the overall heat
transfer coefficient (U-value) of the material (Mumaw 1974, Perrine, Lineham et al.
1979, Achenbach 1981, Miller and Goss 1991, BTC 2004, Giovanardi, Baldracchi et
al. 2010). The thermal performance of a building envelope is dependent on the type
and thickness of installed insulation and a number of other factors that are directly or
indirectly related to the overall performance of the building skin. Among these factors
are the thermal bridging, climate, ventilation and workmanship (Ghazi Wakili and
Tanner 2003, Asdrubali and Baldinelli 2011, Luo, Moghtaderi et al. 2011, Martin,
1
ASTM C1363 – 11, Standard Test Method for Thermal Performance of Building Materials and
Envelope Assemblies by Means of a Hot Box Apparatus.
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Erkoreka et al. 2011, Martin, Campos-Celador et al. 2012, Saber 2012). To better
understand the behavior of the skin, different types of experimental testing methods
were developed along with a recent reliance on parametric analysis and simulation for
prediction of performance without in-situ experimental design (Bales and Bass 1981,
Sala, Urresti et al. 2008, Vivancos, Soto et al. 2009, Martin, Flores et al. 2010, Chen
and Wittkopf 2012, Ferrari and Zanotto 2013).
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The warm and cold side are equipped with a total of fifty eight surface temperature
sensors “thermocouples” that are placed to measure the thermal performance of the
specimen following the standard heat transfer equations for a steady state condition.
The power of the fan and the heater of the metering box on the warm side are
calculated as recorded by the test rig (see Figure 3). This method is used in the
determination of the steady-state thermal transmittance (U-value) and accordingly the
thermal resistance (R). This method has a number of advantages as the specimen
scale allows for better understanding of the skin on a large scale sample and a
considerable number of data points through the thermocouples, works as validation to
any computer simulation program and allows for better addressing and monitoring of
issues that are difficult to account for quantitatively such as precise measurement of
the impact of thermal bridging, change in material not addressed in the simulation
program and allows for believability of the results using the actual materials used in
construction in the location or region of the test. The disadvantages lie in dealing with
the large scale sample size and the safety, cost and constructability issues surrounding
it.
The method requires experience in the data interpretation and knowledge about heat
transfer, flanking loss estimation (Lavine, Rucker et al. 1983) and calibration of the
chamber on uniform basis to make sure the results are believable. Of the major
2
Specifications of the Thermal Transmittance Test Equipment for Buildings Thermal Performance
Testing According to the ISO 8990 std, MOD. TTS 6, Angelantoni Industrie S.P.A, Italy.
3
ISO 8990, 1996: Determination of steady-state thermal transmission properties. Calibrated and
guarded hot box, BSI
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problems, is the ability to control room humidity at a level acceptable per the standard
and the time that can be consumed per one test, the logistics of preconditioning and
other technical skills that require special handling of large scale specimens in labs
such as the availability of proper equipment and space to maneuver the specimen and
interact with the test rig.
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Tempering Ring
Heat transfer
Metering Box wall Loss
(Qmw)
Specimen
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TC 21 TC 50
TC 01 TC 02 TC 03 TC 04 TC 33 TC 34 TC 35 TC 36
TC 05 TC 06 TC 07 TC 08 TC 37 TC 38 TC 39 TC 40
TC 20 TC 18 TC 53 TC 51
TC 17 TC 49
TC 09 TC 10 TC 11 TC 12 TC 41 TC 42 TC 43 TC 44
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TC 13 TC 14 TC 15 TC 16 TC 45 TC 46 TC 47 TC 48
TC 19 TC 52
(a) (b)
Figure 3. Metered area of the test specimen: a) Warm side (ID), b) Outdoor side
(OD).
The test is performed on three specimens of different types of insulation materials,
namely:
• Polyurethane foam (PUR)
• Extruded polystyrene foam (XPS)
• Extruded polystyrene (EPS)
An uncertainty analysis is performed in order to accurately assess the span of error
associated with the calculated output parameters from experimental data. Different
heat transfer quantities, like thermal conductivity, heat transfer coefficients and
resistances are calculated based on experimental measurements of basic quantities.
The U-value as a function of specimen insulation thickness and ID/OD temperatures
as fitted to a simulation of a common wall structure is investigated. In addition, the
U-value of the insulation is simulated as a function of the specimen thickness in order
to obtain the optimal thickness setting for an experimental set-up. The error
estimation of the test procedure was 2.3% in the calibration test carried out with a
homogeneous well known sample (Polyurethane 5 cm thickness with a factory
specified thermal conductivity K of 0.023 W/(m.K).
RESEARCH FRAMEWORK
Figure 4 shows the block diagram of the present research framework, sampling,
calibration, testing and simulation steps under each process.
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45
W.Avg. ID Surf. Temp.
W.Avg. OD Surf. Temp.
40
Temperature [ o C]
35
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30
25
20
0 50 100 150 200 250
Time [min]
Figure 5. Indoor and outdoor surface temperatures vs. time. Area weighted average
surface temperatures values are overlaid.
45
40
35 OD Temp.
ID Temp.
MB Temp.
W.Avg. ID Surf. Temp.
30 W.Avg. OD Surf. Temp.
25
20
0 50 100 150 200 250
Time [min]
Figure 6. Indoor, outdoor and metering box air temperatures vs. time. Area weighted
average indoor and outdoor surface temperatures are also overlaid.
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UNCERTAINTY ANALYSIS
The instruments used in the experimental test-rig were calibrated by manufactures
before the installation. Calibration certificates, manufacturer specifications and
datasheets of the measurement equipment are used to determine the measurement
error associated by each equipment. Table 1 introduces the full-range uncertainty of
the measurement equipment used in the experiments.
The evaluations of uncertainty in a calculated parameter based on experimental
measurements of individual quantities is based on the law of uncertainty propagation,
given below
2 2 2
§ wf 2 · § wf 2 · § wf 2 ·
uf ¨ u f1 ¸ ¨ u f2 ¸ ... ¨ u fn ¸
© wf1 ¹ © wf 2 ¹ © wf n ¹
Where, is the total uncertainty in the calculated value of the function based on
individual uncertainties of independent parameters that are included in its calculation
( , ,…, ).
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2 2 2
§ wK 2 · § wK 2 · § wK 2 ·
uK ¨ uQ ¸ ¨ uT1 ¸ ¨ uT2 ¸
© wQ ¹ © wT1 ¹ © wT2 ¹
Where,
: Heat power generated from the heater, W
For the guarded hot box apparatus, the heat flow through the metering box wall is
zero. The flanking loss is assumed to be 10% of the net heat flow rate through the test
specimen.
The thermal conductivity ( ) value in W/m.K is calculated from the following
relation:
L Q
K
A (T1 T2 )
Where,
: Specimen thickness, m
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Q
U
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A(Tenv ,h Tenv ,c )
Where,
: Effective environmental hot temperature (OD), °C
The hot and cold surface heat transfer coefficients ( and ) are calculated
respectively from:
Q
hh
A(Tenv ,h T1 )
Q
hc
A(T2 Tenv ,c )
Q
C
A(T1 T2 )
A(t1 t2 ) 1
R
Q C
A(t env ,h t1 )
Rh
Q
A(t2 t env ,c )
Rc
Q
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RESULTS
The calculated values of the specimen thermal conductivity ( ) and other thermal
characteristics are based on the average temperature between hot and cold surfaces of
the specimen. The testing for each specimen type is implemented over a range of
working temperatures, 27 to 50 °C for indoor (hot) temperature and 18 to 28 °C for
indoor (cold) temperature.
POLYURETHANE RIGID FOAM (PUR) INSULATION SLAB
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Table 2 shows the results for the PUR test specimen. Different heat transfer quantities
are calculated for different testing days.
Figure 8 shows the variation of specimen thermal conductivity as a function of the
average operating temperature within the test specimen (PUR), generated from
various test runs. The generated values include the calculated experimental
uncertainty.
4
Setpoint of the temperature controller
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PUR
0.1
Measured
0.09 Linear Fitting
0.07
0.06
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0.05
0.04
0.03
0.02
0.01
0
22 24 26 28 30 32 34
Specimen Mean Temperature (Tm ) [ o C]
5
Setpoint of the temperature controller
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XPS
0.1
Measured
0.09 Linear Fitting
Thermal Conductivity (K) [W/(m.K)]
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
16 18 20 22 24 26 28 30 32
o
Specimen Mean Temperature (Tm ) [ C]
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Figure 10. Specimen thermal conductivity as a function of the EPS specimen mean
temperature.
6
Setpoint of the temperature controller
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Figure 12 illustrates the overall heat transfer coefficient of the wall as a function of
insulation thickness. The values of the surface heat transfer coefficients are set as 20
W/m2K and 40 W/m2K for the hot-side (ID) and cold-side (OD), respectively. These
values are taken as average as noted by several test runs.
Figure 11. Wall structure: plaster, brick, insulation and GWB coatings.
For the three insulation slab systems, PUR, XPS and EPS, and for variations in the
insulating material thickness inside the wall, selected ID/OD set point temperature
pairs (40/23 °C, 33/21 °C and 27/19 °C) are taken as input parameters. The
designation for temperature distribution inside the wall system is as follows (refer
also to Fig. 11):
Location Temperature
1
2
3
4
5
6
7
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Figure 12. Wall structure overall heat transfer coefficient (U-value) for different
values of insulation thicknesses.
Temperature distribution data are tabulated in table 5 through 7 (with illustration of
the case: 40/23 °C ID/OD temperatures) and also shown in Figs. 13, 15 and 17 for
PUR, XPS and EPS insulation slabs, respectively. The associated heat losses through
the wall are shown in Figs. 14, 16 and 18, respectively.
1. POLYURETHANE (PUR) INSULATION WALL CONSTRUCTION
Table 5. Temperature distribution inside the PUR insulation wall construction.
ID/OD Insulation Thickness (cm)
Temperature 0.02 0.04 0.06 0.08 0.10 0.12
tenv,h [°C] 40.00 40.00 40.00 40.00 40.00 40.00
T1 [°C] 39.11 39.46 39.61 39.70 39.75 39.79
Ti1 [°C] 38.40 39.03 39.30 39.46 39.55 39.62
Ti2 [°C] 35.79 37.45 38.17 38.57 38.83 39.01
Ti3 [°C] 24.75 24.06 23.76 23.60 23.49 23.41
T2 [°C] 23.45 23.27 23.19 23.15 23.12 23.10
tenv,c [°C] 23.00 23.00 23.00 23.00 23.00 23.00
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PUR Insulation
40
35
Temperature [ o C]
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30
25
20
0.12
0.1
15 0.08
1 0.06
2
3 0.04
4
5 0.02
6
Location [-] 7
[m]
ess
hi ckn
T
l ation
u
Ins
Figure 13. PUR: Surface plots of the temperature distribution of the simulated wall as
functions of insulation thickness and locations inside the wall system.
PUR Insulation
18
ID/OD: 40/23 o C
16
ID/OD: 33/21 o C
ID/OD: 27/19 o C
14
12
Heat Loss [W]
10
0
0.02 0.04 0.06 0.08 0.1 0.12
Insulation Thickness [m]
Figure 14. PUR: Heat loss of the simulated wall as a function of insulation thickness
inside the wall system.
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XPS Insulation
40
35
Temperature [ o C]
30
25
20
0.12
0.1
15 0.08
1 0.06
2
3 0.04
4
5 0.02
6
Location [-] 7
[m]
ess
ckn
Thi
tion
ula
Ins
Figure 15. XPS: Surface plots of the temperature distribution of the simulated wall as
functions of insulation thickness and locations inside the wall system.
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XPS Insulation
25
o
ID/OD: 40/23 C
o
ID/OD: 33/21 C
o
Heat Loss [W] 20 ID/OD: 27/19 C
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15
10
0
0.02 0.04 0.06 0.08 0.1 0.12
Insulation Thickness [m]
Figure 16. XPS: Heat loss of the simulated wall as a function of insulation thickness
inside the wall system.
3. EXPANDED POLYSTYRENE (EPS) INSULATION WALL
CONSTRUCTION
Table 7. Temperature distribution inside the EPS insulation wall construction.
ID/OD Insulation Thickness (cm)
Temperature 0.02 0.04 0.06 0.08 0.10 0.12
tenv,h [°C] 40.00 40.00 40.00 40.00 40.00 40.00
T1 [°C] 38.97 39.35 39.53 39.63 39.70 39.74
Ti1 [°C] 38.15 38.84 39.15 39.33 39.45 39.53
Ti2 [°C] 35.13 36.95 37.78 38.25 38.56 38.77
Ti3 [°C] 25.03 24.27 23.93 23.73 23.60 23.51
T2 [°C] 23.51 23.32 23.24 23.18 23.15 23.13
tenv,c [°C] 23.00 23.00 23.00 23.00 23.00 23.00
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EPS Insulation
40
35
Temperature [ o C]
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30
25
20
0.12
0.1
15 0.08
1 0.06
2
3 0.04
4
5 0.02
6
Location [-] 7
[m]
ess
hi ckn
T
l ation
u
Ins
Figure 17. EPS: Surface plots of the temperature distribution of the simulated wall as
functions of insulation thickness and locations inside the wall system.
EPS Insulation
25
ID/OD: 40/23 o C
ID/OD: 33/21 o C
20 ID/OD: 27/17 o C
15
10
0
0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1 0.11 0.12
Insulation Thickness [m]
Figure 18. EPS: Heat loss of the simulated wall as a function of insulation thickness
inside the wall system.
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CONCLUSION
The limitations with simulation tools are in the availability of similar types in the
material library and integrity of the input data, while in the experimental, the
limitations were all related to the quality of air used by the chamber and the ability to
keep the relative humidity in acceptable levels. Three test commonly used insulation
specimens were analyzed using the guarded hot box apparatus and according to the
guidelines of the ASTM C1363-11 test standard. The results show the effectiveness
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of applying energy efficient wall insulation solution in terms of energy, economic and
environmental positive impacts. An uncertainty analysis for the error of the calculated
quantities was performed based on measured values of basic quantities. Data were
given from the manufacturer specification for a given value of thermal conductivity
with respect to temperature while the contribution led to finding a continuous series
of points along the thermal conductivity average specimen temperature characteristic
curve including experimental uncertainty. When simulating the data output for
insulation slabs inside an energy efficient wall structure, the results show a near
optimal setting for insulation thicknesses midway between minimum and maximum.
This is due to insignificant decrease in heat losses as relevant to increased material
cost.
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