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OPERATING MANUAL

Liebherr AC810
Article no.: Freigegeben

The product Liebherr AC810 is referred to in the following by the

terms E-house air conditioning unit or air conditioning unit. © 2015 Aircontech GmbH
 AIRCONTECH GmbH
Albert Schädler Strasse 7
AT- 6800 Feldkirch, Austria
Tel +43 5522 84184-0
Fax +43 5522 84184-14
office@aircontech.eu
www.aircontech.eu
 3
Table of contents:
General information ........................................................................................................................ 5
1.1 Information about this manual ................................................................................ 5
1.2 Applicable documents ............................................................................................ 5
1.3 General view .......................................................................................................... 5
1.4 Symbol explanation ................................................................................................ 6
1.4.1 Safety instructions .............................................................................................. 6
1.4.2 Special safety instructions .................................................................................. 6
1.4.3 Tips and recommendations ................................................................................ 6
1.5 Liability limitation .................................................................................................... 7
1.6 Copyright ............................................................................................................... 7
1.7 Customer service ................................................................................................... 7
Safety ............................................................................................................................................... 8
2.1 Product safety ........................................................................................................ 8
2.2 Intended use .......................................................................................................... 8
2.3 Essential dangers .................................................................................................. 9
2.3.1 Hazards caused by electrical energy .................................................................. 9
2.3.2 Danger due to fire .............................................................................................. 9
2.3.3 Enviromental condition danger ........................................................................... 9
2.3.4 Danger due to contents under pressure ............................................................10
2.4 Personnel requirements ........................................................................................10
2.4.1 Qualifications ....................................................................................................10
2.5 Installed safety equipment ....................................................................................11
2.6 Environmental protection ......................................................................................11
2.7 Signage ................................................................................................................11
Technical data ............................................................................................................................... 12
3.1 Dimensions and weight .........................................................................................12
3.2 General information ..............................................................................................12
3.3 Connection values ................................................................................................12
3.4 Operating conditions .............................................................................................12
3.5 Type plate .............................................................................................................13
3.6 Scope of delivery ..................................................................................................13
Structure and function ................................................................................................................. 14
4.1 Brief description ....................................................................................................14
4.2 Functional principle ...............................................................................................14
4.3 Operating elements - explanation of the function keys ..........................................15
4.4 Display - explanation of the display .......................................................................15
Transport ....................................................................................................................................... 16
5.1 Safety instructions for transport.............................................................................16
5.2 Fastening points....................................................................................................16
5.3 Packaging .............................................................................................................17
5.3.1 Symbols on the packaging ................................................................................17
5.4 Storage .................................................................................................................17
5.4.1 Storage of packaged pieces ..............................................................................17
Installation ..................................................................................................................................... 18
6.1 Safety instructions for installation ..........................................................................18
6.2 Establish potential equalisation .............................................................................18
6.3 Mechanical installation ..........................................................................................19
6.3.1 Installation .........................................................................................................19
6.4 Interfaces/Connections .........................................................................................20
6.5 Connection of the air conditioning unit ..................................................................20
Start-up .......................................................................................................................................... 21
Bedienungsanleitung Liebherr AC810
 4
7.1 First-time start-up ..................................................................................................21
7.2 Acceptance/release ..............................................................................................21
Operation ....................................................................................................................................... 22
8.1 Safety instructions for operation ............................................................................22
8.2 Operating modes ..................................................................................................22
8.3 Settings via the control unit ...................................................................................23
Maintenance .................................................................................................................................. 24
9.1 Maintenance schedule ..........................................................................................24
9.2 Spare parts ...........................................................................................................25
9.3 Service fluids and auxiliary agents ........................................................................26
9.4 Measures following successful maintenance.........................................................26
Maintenance/faults...................................................................................................................... 27
10.1 Safety instructions for correcting faults ..................................................................27
10.2 Immediate measures prior to troubleshooting .......................................................27
10.3 Fault messages.....................................................................................................27
10.4 Faults ....................................................................................................................28
10.5 Troubleshooting ....................................................................................................28
10.5.1 In case of fault, the following points must be checked in advance: ................28
10.6 Start-up after troubleshooting ................................................................................28
Dismantling and disposal .......................................................................................................... 29
11.1 Safety instructions for dismantling and disposal ....................................................29
11.2 Dismantling ...........................................................................................................29
11.3 Disposal ................................................................................................................29
Appendix ...................................................................................................................................... 30
12.1 Liebherr AC810 circuit diagram .............................................................................30
12.2 R407c refrigerant safety data sheet ......................................................................30
12.3 Decontamination Declaration ................................................................................30
12.4 Declaration of Incorporation ..................................................................................30
12.5 Replacement Parts Catalogue ..............................................................................30
12.6 Product data sheets ..............................................................................................30

Bedienungsanleitung Liebherr AC810

 General information 5
General information
1.1 Information about this manual
This operating manual includes the most important
instructions for operating the air conditioning unit safely
and efficiently. These safety warnings must be taken into
account at all times when working with the air conditioning
unit.
In the event of contradictory statements between the
different languages, the German version always takes
precedence.
The operating instructions must be kept permanently
available at the cabin air conditioning unit.
In addition to the operating instructions, the generally
applicable accident prevention and environmental
protection regulations, including any local ordinances, must
be posted and observed.

NOTE!
Operating manuals are provided once in German and
English as standard.
Provision of the operating manual in the official language of
the respective country in which the air conditioning unit is
operated is the responsibility of the operator.

1.2 Applicable documents

In addition to this manual, you have also received the following
documents. The instructions and notes included must be observe at all
times.
 Spare parts list
 Electrical circuit diagram
NOTE!
Product sheets for installed components may be requested
directly from the manufacturer. Manufacturers are listed in
the replacement parts catalogue.

1.3 General view

Liebherr AC810

Bedienungsanleitung Liebherr AC810

 General information 6

1.4 Symbol explanation

1.4.1 Safety instructions Safety instructions in this manual are marked by symbols. The safety
instructions are introduced by signal words that express the degree of
the danger involved.

DANGER!
The combination of symbol and signal word indicates
immediate dangerous situations that could cause death if
they are not avoided.

WARNING!
The combination of symbol and signal word indicates
possible dangerous situations that could cause death or
severe injuries if they are not avoided.

CAUTION!
The combination of symbol and signal word indicates
possible dangerous situations that could cause slight or
light injuries if they are not avoided.

NOTE!
The combination of symbol and description indicates
possible dangerous situations that could cause property
and environmental damage if they are not avoided.

1.4.2 Special safety The following symbols are used in the safety instructions to indicate
instructions special dangers

ELECTRICAL DANGER!
The combination of symbol and signal word indicates
immediate dangerous situations due to electrical current. If
a labelled notice is not observed, severe or fatal injuries
could result.

FIRE HAZARD!
The combination of symbol and signal word indicates
dangers in connection with flammable materials. If a
labelled notice is not observed, fires and significant injuries
may result.

1.4.3 Tips and TIP

recommendations
This symbol emphasises useful tips and recommendations
and information for efficient and faultless operation.

Bedienungsanleitung Liebherr AC810

 General information 7

1.5 Liability limitation

Our "general terms of sales and delivery conditions" apply. These are
available at www.aircontech.eu in the currently valid version as a
download.
Warranty and liability claims for damage to persons and property are
excluded where they can be traced back to one or several causes
mentioned below:
a) Improper use of the air conditioning unit
b) Operation of the air conditioning unit with defective safety
equipment or incorrectly fitted or non-operational safety and
protection equipment
c) Non-observation or incorrect execution of the instructions in the
operating manual with respect to transport, storage, installation,
initial operation, operation, and maintenance of the air conditioning
unit
d) Independent changes to the air conditioning unit
e) Insufficient monitoring of the air conditioning unit parts which are
subject to wear or servicing
f) Use of non-approved replacement parts
g) Cases of catastrophes caused by the action of foreign bodies and
force majeure.

1.6 Copyright
The contents of this document are copyrighted. Their use is permitted
within the scope of use of the product. Use that goes beyond this us
not permitted without written approval from the manufacturer

1.7 Customer service

Address AIRCONTECH GmbH
Albert Schädler Strasse 7
AT- 6800 Feldkirch, Austria
Telephone +43 5522 84184-0
Telefax +43 5522 84184-14
E-mail office@aircontech.eu
Internet www.aircontech.eu

Bedienungsanleitung Liebherr AC810

 Safety 8

Safety
To reduce risks to personnel as well as property damage and
dangerous situations, the safety instructions listed here and in other
sections must be followed.

2.1 Product safety

The basic condition for safe handling and faultless operation of this air
conditioning unit is knowledge of the fundamental safety instructions
and locally applicable regulations and rules for accident prevention.
The air conditioning unit has been built according to the latest state of
the art in engineering and the recognised safety-related rules.
Nonetheless, use may cause hazards for life and limb of the user or of
third parties and may result in impairments of the air conditioning unit or
other property.
Failures which may affect safety have to be remedied immediately.
These safety instructions must be observed by all persons who work on
and with the air conditioning unit.
All safety and hazard information on the "air conditioning unit" must be
kept in legible condition and must be replaced, if and when required.

2.2 Intended use

This product is an incomplete machine designed for connection in a
cabin/room and is intended for permanent placement in the
cabin/room.
The air conditioning unit is designed to cool the cabin/room.
Proper use requires observation of the following points at least:
 Observance of all instructions provided in the operating
instructions.
 Observation of inspection and servicing work.
Aircontech GmbH accepts no liability for any resulting damage.

WARNING!
Danger in case of incorrect use!
Applications other than those specified are considered
improper and are not permitted.
Dangers may result in case of incorrect use. The air
conditioning unit is delivered ready for use and must not be
filled with refrigerant.
The life cycle of the air conditioning unit may only be
achieved via correct use as described in these instructions.

Bedienungsanleitung Liebherr AC810

 Safety 9

2.3 Essential dangers

The residual risks resulting from the unit are described in the following
section.
To reduce risks to people and property damage and dangerous
situations, the safety instructions listed here and in additional sections
must be followed.

2.3.1 Hazards caused by electrical energy

Electrical current Mortal danger due to electrical current!
Immediate mortal danger due to electrical shock if contact
is made with current-conducting parts.
Work on electrical components may only be carried out by
qualified electricians.
In case of damage to the insulation of current-conducting
parts, switch off immediately and initiate repairs.
Prior to starting work on active parts, ensure that they are
free of current.
1. Activation
2. Secure against reactivation
3. Freedom from current ensured
4. Earth and short circuiting
5. Cover/barricade energised
neighbouring parts
Never bypass or deactivate fuses. When replacing fuses,
maintain the correct current rating specifications.
Keep moisture away from current-conducting parts.
The electrical equipment and wiring of the air conditioning
unit must be checked regularly. Controllers and control
elements in the air conditioning unit must be checked after
all repair, upkeep, and maintenance work for functionality.
The electrical interfaces to other components or machines
must always be kept sealed.
Access is limited to authorised personnel only by use of
keys or special tools.

2.3.2 Danger due to fire

Flammable filling medium
FIRE HAZARD!
The safety-relevant instructions for fire prevention when
handling refrigerants must be followed according to the
specifications of the respective safety data sheet.
Keep suitable extinguishing agents ready
In case of fire, stop work immediately. Leave the danger
area until all clear and sound the alarm.

2.3.3 Enviromental condition danger

Insufficient oxygen DANGER!
This air conditioning unit works in circulating operation.
This means that no fresh air is fed into the interior space.
When working for extended periods, a fresh air supply must
be provided in the switch cabinet area.

Bedienungsanleitung Liebherr AC810

 Safety 10

2.3.4 Danger due to contents under pressure

WARNING!
Hoses and lines under pressure may move out of control in
case of incorrect handling or stored media may be
released, which could cause severe injuries.
Prior to beginning work on these components
- Discharge all pressure and discharge residual
energy
- Ensure that the medium cannot escape
unintentionally.
- Defective components that are under pressure
must be replaced immediately by sufficiently
qualified personnel.

2.4 Personnel requirements

2.4.1 Qualifications
Only trained and instructed staff may operate the air
conditioning unit.
The responsibilities of the personnel with regard to
operation, repair and servicing must be clearly defined.
These requirements must be observed during the entire
handling of the air conditioning unit.
Personnel still in training may only work on the air
conditioning unit under the supervision of experienced
colleagues.

Activities Persons with Technical

expertise
technical Electricians
(cooling
training technology)
Attachment X
Startup X X
Operation X
Trouble shooting X X
Trouble
shooting: X
mechanical
Trouble
shooting: X
Refrigeration circuit
Trouble
shooting: X
electrical
Servicing and
X
repair
Maintenance X X
Decommissioning,
X X
storage
Visual inspections X

Bedienungsanleitung Liebherr AC810

 Safety 11

2.5 Installed safety equipment

Safety equipment Mortal danger due to electrical current!

Electrical safety equipment such as fault current circuit
breakers and automatic breakers for line protection must be
implemented and inspected prior to start-up.
Prior to opening the air conditioning unit, it must be free of
electrical potential.
Safety equipment (control elements) may only be
removed/replaced under the following circumstances:
- Once the unit has been brought to a complete stop
- Securing against restarting
- the air conditioning unit has been separated from the
power mains
Measures must be taken in advance to prevent
environmental damage caused by escaping refrigerant or
oil.
Safety equipment must be fitted correctly by the operator
and checked regularly for functionality.

2.6 Environmental protection

Note
Measures must be taken in advance to prevent
environmental damage caused by escaping refrigerant or
oil.
Components filled with refrigerant or oil must be checked
regularly by the operator for functionality and sealing.

2.7 Signage

No direct water jet

Attach potential equalisation here

Attachment point for hoisting the load

Bedienungsanleitung Liebherr AC810

 Technical data 12

Technical data
3.1 Dimensions and weight
Air conditioning unit height 698 mm
Air conditioning unit width 603 mm
Air conditioning unit depth 1404 mm
Air conditioning unit total weight 85 kg

3.2 General information

Filling medium Refrigerant R407c / 2250 gr
Filling quantity 2250 grams
Maximum operating 29 bar
pressure
Power output Maximum cooling power 8.1 kW at (60 Hz)
Maximum fan power 850 m ³/6 stages
Noise emission (stand-alone operation) 71 dB(A)
Housing Powder-coated RAL 7047 - sea-water resistant

3.3 Connection values

Control voltage 24 (24 – 29) VDC
Operating voltage 400 (360 – 440) (50 Hz) VAC
400 (396 – 484) (60 Hz) VAC
Fuse protection Fan 25 A
Fan 25 A
Power supply 3-phase 16 A
Power Air conditioning unit 3.5 kW
consumption
Line cross-section 2.5 mm²
Protection class Terminal box IP65
Interfaces Power supply connection See electrical diagram
socket for type designation
Control voltage See electrical diagram
connection socket for type designation

3.4 Operating conditions

Operating temperature range -20 °C to 50 °C?
Storage/transport temperature range -40°C to 60°C?
Use in explosive atmospheres or underground No
Bedienungsanleitung Liebherr AC810
 13

3.5 Type plate

Type plates are located at the designated position,

1. Manufacturer
2. Device type - serial number
3. Year of manufacture
4. Working material/filling weight
5. User note

3.6 Scope of delivery

Description Quantit Detail
y
Liebherr AC810 1 see intended use
Assembly kit 1 Assembly kit consisting
of clamp-type tool holder
and screws

Handbook including replacement 1 Provided electronically

parts catalogue by the operator. Updates
and administration by
Air conditioning unit circuit 1
the operator
diagram
Refrigerant safety data sheet 1

Bedienungsanleitung Liebherr AC810

 Structure and function 14

Structure and function

4.1 Brief description
The air conditioning unit is used to cool the cabin/room.
The control acts on the component in such a way that the requested
temperatures are produced in the cabin / room - inside. It receives
information from the temperature sensor and the pressure switch. It
consists of a basic unit: the control panel which is located in the
operating panel. The regulating unit in the control panel contains the
main CPU and a keypad for programming the functions of the air-
conditioning unit as well as a display for parameters, operating status
and temperature

4.2 Functional principle

The air is extracted from the cabin through the filter into the air
conditioning unit, cooled, and fed back into the cabin through the blower
nozzles (circulating operation).

Bedienungsanleitung Liebherr AC810

 15

4.3 Operating elements - explanation of the function keys

Circulating air button

Increase the fan stage

Decrease the fan stage

Decrease temperature
Increase temperature

Air-conditioning button
cooling (AC) / ventilation
(ECON)

4.4 Display - explanation of the display

Display in "cooling" mode Display of the fan capacity Display in "ventilation" mode

Display "OFF"
when the unit
has been
switched off

Reference to display Display of the temperature set Display in case of activated

of the exterior circulating air
temperature

Display when "outside" frost

limit undercut

Bedienungsanleitung Liebherr AC810

 Transport, packaging, and storage 16

Transport
5.1 Safety instructions for transport
Suspended loads WARNING!
Mortal danger due to suspended loads!
Loads may swing out and fall during hoisting processes.
This may cause severe injuries and even death.
 Never move under the swinging area of suspended
loads.
 Only moved loads with supervision.
 Only use permitted lifting equipment and lashing
equipment with sufficient supporting capacity
 Do not attach ropes and belts at sharp edges, do not
knot them or twist them.
 Set down the load whenever you leave the workplace.

Incorrect transport NOTE!

Property damage due to incorrect transport!
Incorrect transport can cause transported pieces to fall or
tip over. This may result in significant property damage.
 When unloading transported pieces upon delivery and
during company-internal transport, proceed carefully and
observe the symbols and instructions on the packaging
 Only use the intended connection points
 Only remove packaging shortly prior to assembly

Transport  Forklift, crane, and lifting equipment must be designed for the
weight and transportation
 The transported piece must be fastened securely on the palette.
 The operator of the forklift or crane must be authorised to drive
warehouse transportation equipment with a driver's seat/driver's
stand or cranes according to locally applicable regulations.
 Ensure that the lifting fork is positioned under the pallet and not
underneath the air conditioning unit itself during lifting.
 For information on the type, dimensions and sizes of the fastening
material as well as on the placement of the anchorages, please
refer to the assembly manual.

The product is delivered on a 140 cm x 60 cm pallet.

The air conditioning unit is wrapped in foil and diverse small parts are
included in a box.
The transport packaging including the air conditioning unit inside it is
strapped firmly onto the palette.

5.2 Fastening points

Screw ring screws (not included in
the delivery) completely into the
four fastening points to lift the
load.
Recommendation:
2x ring screw DIN 580 M12

Bedienungsanleitung Liebherr AC810

 Installation 17

5.3 Packaging
The individual packed pieces have been packed according to the
expected transport conditions.
The packaging should protect the individual components until assembly
against transport damage, corrosion, and other types of damage.
Do not destroy the packaging and only remove it shortly prior to
assembly.

The product is delivered on a 140 cm x 60 cm pallet.

The air conditioning unit is wrapped in foil and diverse small parts are
included in a box.
The transport packaging including the air conditioning unit inside it is
strapped firmly onto the palette.

5.3.1 Symbols on the packaging

The following symbols may be present on the packaging.

Top The arrow tips of the symbol indicate the top side of the
packaged piece. They must always point up, otherwise the
contents could be damaged.

Fragile This indicates packaged pieces that are fragile or sensitive.

Treat these packaged pieces carefully, do not let them fall,
and no not allow them to be impacted.

Protect against water Protect the packaged pieces against water and keep them
dry.

Centre of gravity This indicates the centre of gravity of the packaged pieces.
Observe the location of the centre of gravity during lifting
and transportation.

5.4 Storage
5.4.1 Storage of Store the packaged pieces in the following conditions.
packaged pieces
 Store in the original packaging.
 Do not store outdoors or allow unauthorised access
 Store in a dry and dust-free place
 Do not expose to aggressive media
 Protect against direct sunshine
 Only place on firmly supporting ground
 Avoid mechanical vibrations.
 Storage temperature: - 40° to 55°C

In case of storage for over one calendar year, contact the

manufacturer prior to installation and start-up.

Bedienungsanleitung Liebherr AC810

 Installation 18

Installation
6.1 Safety instructions for installation
Secure against DANGER!
reactivation Mortal danger due to unauthorised reactivation!
Unauthorised reactivation of the energy supply during
installation results in danger of severe injuries up to death
of persons in the danger area.
 Prior to starting the work, switch off all energy sources
and secure them against reactivation.

Incorrect installation WARNING!

Danger of injury due to incorrect installation!
Incorrect installation could lead to severe injuries and
serious property damage.
 Prior to starting the work, ensure sufficient freedom of
movement for installation
 Handle open, sharp components carefully
 Ensure tidiness and cleanliness at the installation
location
 Mount components properly. Adhere to prescribed screw
tightening torques
 Secure components against falling down or tipping over

Installation of the NOTE!

incomplete machine Only carry out installation after checking the provisions
of the machinery directive.
The product is intended exclusively for incorporation within
a machine or incomplete machine and therefore does not
correspond with all requirements of the machinery directive.

6.2 Establish potential equalisation

WARNING!
Danger due to incendiary sparks and contact voltage!
Incorrect installation could lead to severe injuries and
serious property damage.
 Connect the machine properly to the local potential
equalisation rail and check the functionality of the
potential equalisation.
Connect all housing parts of the components and connect to the local
potential equalisation in order to prevent errors connected with the fault
current protection switch, incendiary sparks, and contact voltage.
Check the protective system following connection for functionality.

Bedienungsanleitung Liebherr AC810

 Installation 19

6.3 Mechanical installation

Installation and Installation and connection of the incomplete machine (air conditioning
connection unit) is intended to be carried out by the operator and is subject to
proprietary and locally applicable technical and safety-relevant
specifications.
Inspections, assembly plans, and technical equipment to be used are
specified by the operator.

Incorrect assembly WARNING!

Danger of injury due to incorrect installation!
Incorrect installation could lead to severe injuries and
serious property damage.
 Prior to starting the work, ensure sufficient freedom of
movement for installation
 Handle open, sharp components carefully
 Mount components properly. Adhere to prescribed screw
tightening torques
 Secure components against falling or tipping over

6.3.1 Installation
 The installation is planned by Liebherr GmbH and is subject to the
complete specifications of Liebherr GmbH
 All technical and safety-related instructions have to be observed
during attachment.
 For data on the type, size and thickness of the fastening material
as well as on the placement of the anchorage, please refer to the
existing drawings and instructions of Liebherr GmbH.
 All cables have to be fitted to the outside wall of the cabin/room by
means of bulkhead screw connections. All cables must be laid on
the inside of the cabin/room in accordance with the rules.

Bedienungsanleitung Liebherr AC810

 Installation 20

6.4 Interfaces/Connections
Power supply See the electrical See the spare parts
diagram for type list for article
designation numbers
Control voltage See the electrical See the spare parts
diagram for type list for article
designation numbers

6.5 Connection of the air conditioning unit

 The connection is planned by Liebherr GmbH and is subject to the

complete specifications of Liebherr GmbH.
 All technical and safety-related instructions have to be observed
during installation.
 For information on the type, size and thickness of the connecting
material, please refer to the existing circuit drawings and
instructions of Liebherr GmbH.
 All cables have to be fitted to the outside wall of the cabin/room by
means of bulkhead screw connections. All cables must be laid on
the inside of the cabin/room in accordance with the rules.

Bedienungsanleitung Liebherr AC810

 Start-up 21

Start-up
7.1 First-time start-up
Inspection prior to first- Over the course of first-time start-up, ensure that all of the necessary
time start-up requirements are met so that the air conditioning unit is able to function
correctly.

Incorrect placement CAUTION!

position Technical damage due to incorrect placement position!
Switching on after reclined transport is prohibited.

To prevent technical damage, the air conditioning unit must

be moved to the correct placement position for operation
and a waiting time of at least one hour must be observed.

Checking requirements  The climate unit has been installed and aligned according to the
assembly manual.
 The possible transport safeguards have been removed
 The potential equalisation has been established correctly and
connected to the potential equalisation rail.
 The air conditioning unit has been connected professionally to the
voltage supply connections.
 A written work authorisation or acceptance log is available

General functionality  Visual inspection for damage prior to starting.

checks  Remove foreign bodies or condenser dirt from the air intake and air
outlet of the condenser as required.
 Check the interior filter. (in air diffuser plate)
 Check DC control voltage (24 – 29 V)
 Check the AC power supply direction of rotation! (right-hand
rotation)
 Check the rotation of the evaporator fan. The air flow at the outlet
nozzles (air diffuser plate) may be set to six levels.
 Check booth condenser fans after the compressor starts up. (air
flow from the air conditioning unit in the surrounding area).
 No fault signal from the air conditioning unit present.

7.2 Acceptance/release
The acceptance and release of the air conditioning unit is completed by
the operator according to his applicable specifications.

Bedienungsanleitung Liebherr AC810

 Operation 22

Operation
8.1 Safety instructions for operation
Incorrect operation DANGER!
Danger of injury due to incorrect operation!
Incorrect operation could lead to severe injuries and serious
property damage.
 Complete all operating steps according to the
specifications and instructions of this manual.
 Never deactivate or bypass safety equipment during
operation.

External activation NOTE!

controls The air conditioning unit does not feature its own
activation controls!
The operator of the air conditioning unit shall provide the
activation controls of the air conditioning unit with regard to
the complete system.

Status signals with regard to possible operating conditions

or faults are executed via the interfaces (connection plug-
ins).

8.2 Operating modes

Adherence to the following points is required for perfect function.
Ideally, the air conditioning unit should be started at low outside
temperatures.
Manual mode The air conditioning unit is planned for manual operation.
Automatic mode The air conditioning unit is planned for automatic operation.

Mode Function Activation Note

SWITCHING ON Power supply to internal controls and individual Supply
components
SWITCHING No power supply to internal controls and individual
OFF components
COOLING The desired room temperature is reached Selecting the
The target and actual values of the desired room control unit
temperature are achieved via external activation
controls.
VENTILATION Fan for air circulation in the cabin via 6-stage power
controls.

Bedienungsanleitung Liebherr AC810

 23
8.3 Settings via the control unit

Mode Function Activation

Temperature - The requested room temperature is set by pressing "Decrease
setpoint temperature the "Decrease temperature" and "Increase temperature" and
temperature" buttons. "Increase
temperature".

Fan setting - Use of The requested fan stage is set by pressing the Pressing the "A/C"
the fan in the central "Decrease temperature" and "Increase temperature" button for 5 sec
control room buttons. (recommended)
The selected fan stage is indicated on the upper or
edge of the display in the form of a bar. Switching the unit
To switch from manual mode to automatic mode: on/off

Selecting operating When switched off manually, the "ECON" symbol Pressing the "A/C"
mode - cooling or appears on the display to indicate that a ventilation- button switches the
ventilation only mode is running. air-conditioning
compressor on and off
manually. This also
generally occurs
automatically through
a comparison of the
interior and exterior
temperature.
Circulating air control This function is not included in the AC810 since it is Pressing the
exclusively a circulating air conditioner. circulating air button
toggles between
circulating air and
fresh air.
When circulating air is
selected, the
Circulating Air symbol
appears on the lower
right of the display.
Display of the outside Indicated by the thermometer symbol at bottom left of Pressing and holding
temperature the display. The display automatically switches back the Circulation button
to the selected room temperature afterwards. for 4 seconds displays
the exterior
temperature for 5
seconds.
Snowflake symbol The snowflake symbol appears on the display to
warn against low outside temperatures (danger of
frost). Automatic

Bedienungsanleitung Liebherr AC810

 Maintenance 24

Maintenance
Maintenance work is required for optimal and fault-free operation.

The air conditioning unit is essentially designed to be low-

maintenance and to have a long service life. The service life
depends crucially on the use conditions and maintenance
work carried out.

If components of the air conditioning unit are sent to

Aircontech GmbH for maintenance and repair purposes, then
a completed decontamination declaration must be received
by Aircontech GmbH beforehand. Without this form,
acceptance of the components will be declined.
A copy template of the decontamination declaration is
provided in the appendix of this manual.

9.1 Maintenance schedule

Interval Maintenance work Personnel
daily Inspection according to operator's specifications
weekly Ventilation and aeration and filter Operator
inspection/cleaning/and replacement as required service/maintenance
personnel
monthly Check screw connections for tight fit Operator
service/maintenance
Check condensate and rainwater and clean as
personnel
required
annually Check system sealing. Check for leaks. Technical personnel
(refrigeration technician)
Check electrical connections for mechanical stress Electrician
and stable seating
Check the earth/potential equalisation for stable Qualified electrician (in part
seating and functionality. with additional explosion
protection qualification)
1000 operation Replacing the circulating air filter Operator
hours Check the function of the fan at all 6 stages service/maintenance
personnel
4000 operation The cover of the system must be opened and the Technical personnel
hours heat exchanger cleaned with compressed air from (refrigeration technician)
the inside towards the outside

Bedienungsanleitung Liebherr AC810

 25
9.2 Spare parts
WARNING!
Danger of injury in case incorrect spare parts!
Use of incorrect or defective spare parts could result in
damage to personnel and could cause damage, malfunction,
or total failure.
 Only spare parts from the manufacturer or spare parts
approved by the manufacturer may be used.
 Parts of the air conditioning unit that are not in perfect
condition must be replaced with identical parts immediately
to exclude potential danger!

Guarantee void
Use of spare parts that are not approved shall void the
manufacturer's guarantee.
Purchase replacement parts from contractual distributors or
the manufacturer

Bedienungsanleitung Liebherr AC810

 Maintenance 26

9.3 Service fluids and auxiliary agents

Cleaning agents The use of cleaners and a moist cloth is limited to cleaning the housing
of the climate unit.
Gently blowing off with compressed air is recommended for cleaning
the inside of the air conditioning unit.
WARNING!
Risk of injury due to use of compressed air!
Hoses and lines under pressure may move out of control in
case of incorrect handling or medium under high pressure
may be released, which could cause severe injuries.

Solvents DANGER!
Fire hazard due to use of solvents!
Use of solvents (e.g. for cleaning purposes) can lead to
independent ignition of solvent vapours on hot surfaces.

DANGER!
Electrical danger due to use of water jets for cleaning!
The use of a water jet to clean the air conditioning unit is
forbidden.

9.4 Measures following successful maintenance

After completion of maintenance work and prior to activation of the
machine, carry out the following steps.
 Check stable seating of all previously loosened connections
 Check that all previously removed protective equipment and
coverings are installed again correctly.
 Ensure that all tools, materials, and other equipment have been
removed from the work area
 Clean the work area and remove any possibly leaked materials
such as fluids or similar.
 Ensure that all machine safety equipment functions free of
problems.

Bedienungsanleitung Liebherr AC810

 Maintenance/faults 27

Maintenance/faults
In case of multiple occurring faults, shorten the maintenance interval
according of the actual load.
In case of faults that cannot be corrected by the following instructions,
contact the manufacturer.

10.1 Safety instructions for correcting faults

DANGER!
Mortal danger due to unauthorised reactivation!
Unauthorised reactivation of the energy supply during error
correction and fault correction could result severe injuries
up to death of persons in the danger area.

Incorrect fault correction WARNING!

Danger of injury due to incorrect fault correction!
Incorrectly carried out troubleshooting could cause severe
injury and serious property damage.

Structural changes WARNING!

Do not attach, modify, or convert anything on the air
conditioning unit without approval of the manufacturer. This
also applies for welding of load-bearing parts and any other
modifications to the delivered condition.
All reconfiguration measures must be approved in writing by
the manufacturer

Faults in the refrigerant NOTE!

circulation Troubleshooting of the air conditioning unit is limited to the
electrical equipment.
In case of faults in the area of refrigerant-conducting parts,
the defective components must be sent to the
manufacturer.

10.2 Immediate measures prior to troubleshooting

 In the fan area, heavily soiled fans should be dismantled and
cleaned or replaced.
 In case of severe soiling which cannot be removed, replace the
individual parts.
 Check all stages of the fan (evaporator fan)
 Check both fans of the condenser for correct running

10.3 Fault messages

The air conditioning unit has 4 signal outputs to transfer a fault
message to the control unit.
This manual describes the signal outputs, but not the fault message
displayed on the operating unit.

Bedienungsanleitung Liebherr AC810

 Maintenance/faults 28

10.4 Faults
Display format Meaning of output signal
E1 Interruption - sensor for outside temperature
E2 Short circuit - sensor for outside temperature
E3 Interruption - sensor for inside temperature
E4 Short circuit - sensor for inside temperature
A/C flashing Temperature sensor fault of the evaporator

10.5 Troubleshooting
 The operator may only troubleshoot the unit's electrical equipment. To simplify trouble
shooting, test devices (orange flap) have been fitted at the relays. In the area of the
coolant-guiding parts, it is necessary to remove the unit and to send it to the
manufacturer.

10.5.1 In case of fault, the following points must be checked in advance:

 The air-conditioning unit must be cleaned (using compressed air) in the air intake and
outlet areas in accordance with the degree of soiling. In the fan area, heavily soiled
fans should be dismantled. During dismantling, the unit must be secured against being
switched on. (Disconnect the system from mains power)
 In case of severe soiling which cannot be removed, the individual parts have to be
replaced.
 The subsequent start-up should be conducted in the same manner as a first-time
start-up.
 Power supply of the unit
 Switch the unit on by using the control
 Check all six fan stages
 Set the unit to A/C on the display
 Set the temperature to LO

10.6 Start-up after troubleshooting

After remedying a fault, complete the following steps.

 Reset emergency stop devices

 Acknowledge the fault at the controls
 Ensure that no persons are present in the danger area
 Start up again according to the start-up instructions.

Bedienungsanleitung Liebherr AC810

 Dismantling and disposal 29

Dismantling and disposal

After the useful life of the air conditioning unit is reached, it must be
dismantled and disposed of in an environmentally friendly manner.

11.1 Safety instructions for dismantling and disposal

Incorrect dismantling WARNING!

Danger of injury due to incorrect dismantling!
Stored residual energy, sharp components, pointed tips and
corners on or in the air conditioning unit, or the required
tools may cause injuries.
 Prior to starting the work, ensure sufficient space.
 Handle open, sharp components carefully.
 Ensure tidiness and cleanliness at the workplace!
Components and tools laying loosely on each other or
around are sources of danger.
 Dismantle components properly. Take the weight of
components which may be very heavy into account.
 Secure the components against falling or tipping over
 Contact the manufacturer if anything is unclear.

11.2 Dismantling
After the useful life of the air conditioning unit is reached, it must be
dismantled and disposed of in an environmentally friendly manner.
 Switch off the unit completely and secure it against reactivation.
 Disconnect the complete energy and media supply from the air
conditioning unit, discharge residual energy.
 Remove operating equipment and auxiliary materials and residual
processing materials and dispose in an environmentally friendly
manner.
Next, clean modules and components professionally and dismantle
according to locally applicable labour protection and environmental
protection regulations.

11.3 Disposal
Provided no return or disposal agreement has been made, dismantled
components or complete units must be provided to recycling
operations.
Disposal of the air conditioning unit components, operating equipment,
and auxiliary materials is subject to local legal regulations.
Only deliver the parts to be disposed of to authorised specialists

NOTE!
Danger to the environment due to incorrect disposal!
Dispose of components contaminated with environmentally
hazardous media according to the specifications in the
safety data sheet.
In case of doubt, request information regarding
environmentally friendly disposal from local agencies or
specialist companies.

Bedienungsanleitung Liebherr AC810

 30
Appendix

12.1 Liebherr AC810 circuit diagram

12.2 R407c refrigerant safety data sheet
12.3 Decontamination Declaration
12.4 Declaration of Incorporation
12.5 Replacement Parts Catalogue
12.6 Product data sheets

Bedienungsanleitung Liebherr AC810