Professional Documents
Culture Documents
The vehicle pictured in this owner’s manual may not match your actual
vehicle.
Welcome
Congratulations on your purchase of a new ● The following codes in this manual indicate
Honda motorcycle. Your selection of a Honda the country.
makes you part of a worldwide family of ● The illustrations here in are based on the
satisfied customers who appreciate Honda’s AFB110MD PH type.
reputation for building quality into every Country Codes
product. Code Country
AFB110MD
To ensure your safety and riding pleasure: PH Philippines
● Read this owner’s manual carefully. AFB110MS
● Follow all recommendations and PH Philippines
procedures contained in this manual.
● Pay close attention to safety messages
contained in this manual and on the
motorcycle.
17 AFB110MD MS (PH)-32K89C000.book Page 3 Tuesday, February 21, 2017 9:38 AM
Contents
Motorcycle Safety P. 2
Operation Guide P. 12
Maintenance P. 33
Troubleshooting P. 77
Information P. 92
Specifications P. 103
Index P. 106
17 AFB110MD MS (PH)-32K89C000.book Page 2 Tuesday, February 21, 2017 9:38 AM
Motorcycle Safety
This section contains important information for safe riding of your motorcycle.
Please read this section carefully.
Safety Guidelines
Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective
Motorcycle Safety
Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding onto
● Perform all routine and regular inspections the grab rail or your waist, leaning with you in
specified in this manual. turns, and keeping their feet on the footpegs,
● Stop the engine and keep sparks and flame even when the motorcycle is stopped.
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other motorcycles,
practice riding in a safe area to become familiar
with how this motorcycle works and handles, and
Always Wear a Helmet to become accustomed to the motorcycle’s size
It’s a proven fact: helmets and protective apparel and weight.
significantly reduce the number and severity of
head and other injuries. So always wear an
approved motorcycle helmet and protective Ride Defensively
apparel. 2 P. 6 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
continued 3
17 AFB110MD MS (PH)-32K89C000.book Page 4 Tuesday, February 21, 2017 9:38 AM
Safety Guidelines
wearing bright reflective clothing, positioning maintained and in safe riding condition.
yourself so other drivers can see you, signaling Inspect your motorcycle before every ride and
before turning or changing lanes, and using your perform all recommended maintenance. Never
horn when necessary. exceed load limits (2 P. 11), and do not modify
your motorcycle or install accessories that would
make your motorcycle unsafe (2 P. 10).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to assess
the severity of the injuries and whether it is safe
to continue riding. Call for emergency assistance
Don’t Drink and Ride if needed. Also follow applicable laws and
Alcohol and riding don’t mix. Even one alcoholic regulations if another person or vehicle is
drink can reduce your ability to respond to involved in the crash.
changing conditions, and your reaction time gets
worse with every additional drink. Don’t drink If you decide to continue riding, first turn the
and ride, and don’t let your friends drink and ride ignition switch to the OFF position, and evaluate
either. the condition of your motorcycle. Inspect for
4
17 AFB110MD MS (PH)-32K89C000.book Page 5 Tuesday, February 21, 2017 9:38 AM
Safety Guidelines
Motorcycle Safety
brakes, and wheels. Ride slowly and cautiously.
Your motorcycle may have suffered damage that
Running the engine of your motorcycle
is not immediately apparent. Have your while in an enclosed or even partially
motorcycle thoroughly checked at a qualified enclosed area can cause a rapid build-up
service facility as soon as possible. of toxic carbon monoxide gas.
5
17 AFB110MD MS (PH)-32K89C000.book Page 6 Tuesday, February 21, 2017 9:38 AM
Safety Precautions
Riding Precautions
Motorcycle Safety
Running-in Period descending long, steep slopes can seriously
overheat the brakes, reducing their
During the first 500 km (300 miles) of running,
effectiveness. Use engine braking with
follow these guidelines to ensure your
intermittent use of the brakes to reduce
motorcycle’s future reliability and performance.
speed.
● Avoid full-throttle starts and rapid
● For full braking effectiveness, operate both the
acceleration.
front and rear brakes together.
● Avoid hard braking and rapid down-shifts.
● Ride conservatively.
Brakes
Observe the following guidelines:
● Avoid excessively hard braking and
downshifting.
u Sudden braking can reduce the
motorcycle’s stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
● Exercise caution on low traction surfaces.
u The tyres slip more easily on such surfaces
and braking distances are longer.
continued 7
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Riding Precautions
8
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Riding Precautions
Slowly lean the motorcycle to the left until its 3. Turn the handlebar fully to the left.
weight rests on the side stand. u Turning the handlebar to the right reduces
Motorcycle Safety
stability and may cause the motorcycle to
Using the centre stand fall.
To lower the centre stand, stand on the left 4. Turn the ignition switch to the LOCK position,
side of the motorcycle. Hold the left handle remove the key and close the shutter. 2 P. 22
grip and the grab rail. Press down on the tip of 5. Turn the fuel valve to the OFF position.
the centre stand with your right foot and,
simultaneously, pull up and back.
Refuelling and Fuel Guidelines
Left handle grip Grab rail
Follow these guidelines to protect the engine,
fuel system and catalytic converter:
● Use only unleaded petrol.
● Use recommended octane number. Using
lower octane petrol will result in decreased
engine performance.
● Do not use fuels containing a high
Centre concentration of alcohol. 2 P. 101
stand ● Do not use stale or contaminated petrol or an
oil/petrol mixture.
● Avoid getting dirt or water in the fuel tank.
9
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Loading
Loading 3 WARNING
Motorcycle Safety
● Carrying extra weight affects your
motorcycle’s handling, braking and stability.
Overloading or improper loading can
Always ride at a safe speed for the load you cause a crash and you can be seriously
are carrying. hurt or killed.
● Avoid carrying an excessive load and keep
within specified load limits. Follow all load limits and other loading
Maximum weight capacity / Maximum guidelines in this manual.
luggage weight 2 P. 103
● Tie all luggage securely, evenly balanced and
close to the centre of the motorcycle.
● Do not place objects near the lights or the
muffler.
11
Operation Guide
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Operation Guide
u The brakelight will indicate that Use the stand, lock the steering
you have applied the brakes. and close the shutter.
# Stopping
If pulling of the road, signal early
enough to show traffic that you are
pulling over, and pull over smoothly.
# Refuelling (P29)
# Turning Corners
Do your braking
before entering
corners.
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Parts Location
AFB110MD
Battery (P50)
Fuse box (P91)
Operation Guide
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Operation Guide
Headlight (P76)
Luggage box (P32)
Tool (P32)
Seat (P31)
Fuel fill cap (P29)
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Operation Guide
Headlight (P76)
Luggage box (P32)
Tool (P32)
Seat (P31)
Fuel fill cap (P29)
Instruments
Operation Guide
Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems.
Operation Guide
indicator indicator
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Switches
Operation Guide
Start button
Horn button
Turn signal switch
u Pressing the switch turns the turn signal off.
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Ignition Switch ON
Switches the electrical system on/off, locks the Turns electrical system
steering. on for starting/riding.
Operation Guide
OFF
u Key can be removed when in the OFF or LOCK
Turns engine off.
position.
LOCK
Locks steering.
Steering Lock #Locking
Lock the steering when parking to help !a Turn the handlebar all the way to the left or
prevent theft. right.
An U-shaped wheel lock or similar device is
also recommended. !b Push the key down, and turn the ignition
switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
Push
!a to engage.
!b
!c Remove the key.
Turn
# Unlocking
Insert the key, push it in, and turn the ignition
switch to the OFF position.
Ignition key
continued 21
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Switches (Continued)
Shutter # Close
The ignition switch for this motorcycle is !a Remove the ignition key from the ignition
equipped with a shutter. After parking the switch.
Operation Guide
motorcycle, close the shutter for theft !b Align the projection of the shutter key with
prevention. the slot of the shutter, and turn the shutter
key counterclockwise.
u You can also close the shutter by moving
the knob upward without the shutter key.
Knob
!c Remove the key.
Close
Open # Open
Align the projection of the shutter key with the
Close
Shutter slot of the shutter, and turn the shutter key
key Ignition clockwise.
key
Slot Projection
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Fuel Valve
The two-way fuel valve is used to control the
flow of fuel from the fuel tank to the
carburetor.
Operation Guide
ON OFF
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!b
!e
!e !g !i
24
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Normal Air Temperature 10 - 35ºC With the throttle slightly open, operate the
(50 - 95ºF): kickstarter. Kick from the top of the stroke
!a Make sure the fuel valve is in the ON position. through to the bottom with a rapid,
continuous motion.
!b Turn the ignition switch to the ON position.
f Immediately after the engine starts, push the
!a
!c Shift the transmission to Neutral (
Operation Guide
choke lever down to the halfway position.
indicator comes on).
!g Warm up the engine by opening and closing
!a
!d Pull the choke lever up all the way to fully
the throttle slightly.
ON.
!h About a quarter minute after the engine
!e Using the start button
starts, push the choke lever down all the way
With the throttle slightly open, press the start
to fully OFF.
button.
Using the kickstarter !i If idling is unstable, open the throttle slightly.
Lightly depress the kickstarter until resistance
is felt.
Then let the kickstarter return to the top of its
stroke.
continued 25
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Shifting Gears
Your motorcycle transmission has four
forward gears.
The gearshift operation differs when stopping
Operation Guide
and when moving.
When stopping, change can be made from
4th to neutral directly with the 4-step rotary
system.
Stopping
When moving, the forward 4-step return
system is used.
Change cannot be made from 4th to neutral
directly.
u Always return the throttle grip first before
changing gear.
u Operate lightly with the tips of your toes until
the shift lever is pushed down. Moving
u Avoid changing gear needlessly and riding
with your foot on the shift lever since this may
damage the gear change mechanism and
clutch mechanism.
continued 27
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Refuelling
Fuel type: Unleaded petrol only
Lower edge of Fuel fill cap
Fuel octane number: Your motorcycle is
filler neck
designed to use Research Octane Number
Operation Guide
(RON) 91 or higher.
Tank capacity: 3.7 litres (0.98 US gal,
0.81 Imp gal)
continued 29
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Refuelling (Continued)
Closing the Fuel Fill Cap
!a Install and tighten the fuel fill cap firmly by
turning it clockwise.
Operation Guide
3 WARNING
Petrol is highly flammable and explosive.
You can be burned or seriously injured
when handling fuel.
30
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Storage Equipment
Helmet holders
The helmet holders are located under the
seat.
u Use the helmet holders only when parked.
Operation Guide
Seat lock
Ignition key
3 WARNING
Riding with a helmet attached to the
Seat Open holder can interfere with your ability to
Insert the ignition key into the seat lock and safely operate the motorcycle and could
turn it clockwise to unlock. lead to a crash in which you can be
Seat Close seriously hurt or killed.
Close and push down on the rear of the seat
until it locks. Make sure that the seat is locked Use the helmet holder only while parked.
securely to pull it up lightly. Do not ride with a helmet secured by the
holder.
continued 31
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Luggage box
Document Bag
The document bag is in the document
compartment in the reverse side of the seat.
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Maintenance
Importance of Maintenance
Maintenance is the owner’s responsibility. Be that can arise in performing maintenance. Only
sure to inspect your motorcycle before each ride, you can decide whether or not you should
and perform the periodic checks specified in the perform a given task.
Maintenance Schedule. 2 P. 35
Follow these guidelines when performing
3 WARNING maintenance.
● Stop the engine and remove the key.
Improperly maintaining your motorcycle
● Place your motorcycle on a firm, level surface
or failing to correct a problem before using the side stand, centre stand or a
you ride can cause a crash in which you maintenance stand to provide support.
can be seriously hurt or killed. ● Allow the engine, muffler, brakes, and other
high-temperature parts to cool before
Always follow the inspection and servicing as you can get burned.
maintenance recommendations and ● Run the engine only when instructed, and do
schedules in this owner’s manual. so in a well-ventilated area.
34
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Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged to you by your dealer. Retain all
proper emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the
Maintenance
Maintenance work should be performed in motorcycle to the new owner.
accordance with Honda’s standards and
specifications by properly trained and Honda recommends that your dealer should
equipped technicians. Your dealer meets all of road test your motorcycle after each periodic
these requirements. Keep an accurate record maintenance is carried out.
of maintenance to help ensure that your
motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.
continued 35
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Maintenance Schedule
Pre-ride Frequency *1
Annual Regular Refer to
Items Check × 1,000 km 1 6 12 18 24 30 36
Check Replace page
2 P. 38 × 1,000 mi 0.6 4 8 12 16 20 24
Fuel Line I I I I I I I –
Fuel Level I –
Maintenance
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Maintenance Schedule
Pre-ride Frequency *1
Annual Regular Refer to
Items Check × 1,000 km 1 6 12 18 24 30 36
Check Replace page
2 P. 38 × 1,000 mi 0.6 4 8 12 16 20 24
Secondary Air Supply Pair Filter *4 R 3 years –
Drive Chain I Every 500 km (300 mi) I 69
Maintenance
Brake Fluid (AFB110MS)*4 I I I I I I I I 2 years 59
Brake Shoes Wear (AFB110MD) I I I I I I I I 66
Brake Shoes/Pads Wear (AFB110MS) I I I I I I I I 60, 66
Brake System I I I I I I I I I 59
Brake Light Switch I I I I I I I 67
Headlight Aim I I I I I I I 76
Lights/Horn I –
Clutch System I I I I I I I I –
Side Stand I I I I I I I 68
Suspension I I I I I I I –
Nuts, Bolts, Fasteners I I I I I –
Wheels/Tyres I I I I I I I I 45
Steering Head Bearings I I I I –
Notes:
*1 : At higher odometer reading, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.
37
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Maintenance Fundamentals
AFB110MS
but because having a breakdown, or even a
flat tyre, can be a major inconvenience. Front: check brake fluid level and pad wear.
2 P. 59, 60
Check the following items before you get on Rear: check shoes wear (2 P. 66) and freeplay
your motorcycle: (2 P. 63), adjust if necessary (2 P. 64).
● Lights and horn - Check that lights,
● Fuel level - Fill fuel tank when necessary.
2 P. 29
indicators and horn function properly.
● Wheels and tyres - Check condition, air
● Throttle - Check for smooth opening and
pressure and adjust if necessary. 2 P. 45
full closing in all steering positions. 2 P. 74
● Engine oil level - Add engine oil if
necessary. Check for leaks. 2 P. 56
● Drive chain - Check condition and slack,
adjust and lubricate if necessary. 2 P. 69
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Maintenance Fundamentals
Maintenance
corroded.
Do not remove the battery cap seals. There is no
Installing non-Honda parts may make
need to remove the cap when charging.
your motorcycle unsafe and cause a
NOTICE
crash in which you can be seriously hurt
Your battery is a maintenance-free type and can be
or killed.
permanently damaged if the cap strip is removed.
continued 39
17 AFB110MD MS (PH)-32K89C000.book Page 40 Tuesday, February 21, 2017 9:38 AM
Maintenance Fundamentals
# What to do in an emergency
If any of the following occur, immediately see 3 WARNING
your doctor.
The battery gives off explosive hydrogen
● Electrolyte splashes into your eyes:
u Wash your eyes repeatedly with cool water gas during normal operation.
for at least 15 minutes. Using water under
Maintenance
pressure can damage your eyes. A spark or flame can cause the battery to
● Electrolyte splashes onto your skin: explode with enough force to kill or
u Remove affected clothing and wash your seriously hurt you.
skin thoroughly using water.
● Electrolyte splashes into your mouth: Wear protective clothing and a face
u Rinse mouth thoroughly with water, and do shield, or have a skilled mechanic do the
not swallow.
battery servicing.
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Maintenance Fundamentals
Maintenance
# Inspecting and Replacing Fuses
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
ratings, see “Specifications.” 2 P. 105
4. After cleaning, reinstall the battery.
Blown fuse
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with another
maintenance-free battery of the same type.
NOTICE
NOTICE
Installing non-Honda electrical accessories can overload
Replacing a fuse with one that has a higher rating greatly
the electrical system, discharging the battery and possibly
increases the chance of damage to the electrical system.
damaging the system.
continued 41
17 AFB110MD MS (PH)-32K89C000.book Page 42 Tuesday, February 21, 2017 9:38 AM
Maintenance Fundamentals
If a fuse fails repeatedly, you likely have an *1. The JASO T 903 standard is an index for engine
electrical fault. Have your motorcycle inspected oils for 4-stroke motorcycle engines. There are
by your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Engine oil consumption varies and oil quality Oil code
Maintenance
42
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Maintenance Fundamentals
Maintenance
brake system serviced by your dealer as soon as
sprocket. If either has worn or damaged teeth,
possible.
have the sprocket replaced by your dealer.
NOTICE
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
continued 43
17 AFB110MD MS (PH)-32K89C000.book Page 44 Tuesday, February 21, 2017 9:38 AM
Maintenance Fundamentals
recommended lubricant.
Recommended lubricant:
Never use petrol or low flash point solvents for
Drive chain lubricant. cleaning the drive chain.
If not available, use SAE 80 or 90 gear oil. A fire or explosion could result.
Avoid getting lubricant on the brakes or tyres.
Avoid applying excess chain lubricant to prevent
spray onto your clothes and the motorcycle.
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Maintenance Fundamentals
Maintenance
tube. embedded in the side
If the drain tube overflows, the air filter may of the tyre or the
become contaminated with engine oil causing tread. Also inspect for
any unusual bumps or bulges in the side walls of
poor engine performance. 2 P. 75
the tyres.
continued 45
17 AFB110MD MS (PH)-32K89C000.book Page 46 Tuesday, February 21, 2017 9:38 AM
Maintenance Fundamentals
or 5 T.W.I. killed.
46
17 AFB110MD MS (PH)-32K89C000.book Page 47 Tuesday, February 21, 2017 9:38 AM
Maintenance Fundamentals
Maintenance
the same size, construction, speed rating, and which you can be seriously hurt or killed.
load range.
● Remember to replace the inner tube Always use the size and type of tyres
whenever you replace a tyre. The old tube will recommended in this owner’s manual.
probably be stretched, and it could fail if
installed in a new tyre.
47
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Maintenance Fundamentals
Air Cleaner
This motorcycle is equipped with a viscous type
air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance
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Tool
The tools are stored in the luggage box.
2 P. 32
Maintenance
with the tools contained in the kit.
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Battery
Negative terminal
Screw
Battery
50
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# Removal # Installation
Make sure the ignition switch is in the OFF Install the parts in the reverse order of
position. removal. Always connect the positive +
1. Open the seat. 2 P. 31 terminal first. Make sure that bolts and nuts
2. Remove the battery cover by removing the are tight.
Maintenance
screw.
3. Disconnect the negative - terminal from For proper handling of the battery, see
the battery. “Maintenance Fundamentals.” 2 P. 39
4. Disconnect the positive + terminal from “Battery Goes Dead.” 2 P. 86
the battery.
5. Remove the battery taking care not to drop
the terminal nuts.
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Mirror
Mirror adapter
adapter
52
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Headlight case
# Installation
Rear handle
Boss Boss cover
Install the parts in the reverse order of
removal.
u To install the rearview mirrors.
Screws A
1. Install the mirror adapters.
Maintenance
2. Install the rearview mirrors by turning
Screw B counterclockwise until they will no longer
turn.
Connector
3. Loosen the rearview mirrors approximately
2 turns.
4. Adjust the rearview mirrors.
Screw A 5. Tighten the lock nuts and install the rubber
dust covers.
5. Remove the screws A and screw B.
6. Release the bosses by pressing the rear
handle cover.
7. Remove the headlight case and disconnect
the connector.
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Spark Plug
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5. Check the spark plug gap using a wire-type 8. Tighten the spark plug:
feeler gauge. ● If the old plug is good:
u If adjustment is necessary, bend the side NGK: 1/6 turn after it seats.
electrode carefully. DENSO: 1/8 turn after it seats.
● If installing a new plug, tighten it twice to
The gap should be:
Maintenance
0.8 to 0.9 mm (0.03 to 0.04 in) prevent loosening:
a) First, tighten the plug:
NGK: 1/4 turn after it seats.
Side electrode DENSO: 3/4 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
NGK: 1/6 turn after it seats.
Spark plug gap
DENSO: 1/8 turn after it seats.
NOTICE
An improperly tightened spark plug can damage the
6. Make sure the plug washer is in good engine. If a plug is too loose, a piston may be damaged. If
condition. a plug is too tight, the threads may be damaged.
7. Install the spark plug. With the plug washer 9. Install the parts in the reverse order of
attached, thread the spark plug in by hand removal.
to prevent cross-threading. u When reinstalling the spark plug cap, take
care to avoid pinching any cables or wires.
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Engine Oil
56
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Maintenance
1. Remove the oil fill cap/dipstick. Add the operation.
recommended oil until it reaches the upper For the recommended oil and oil selection
level mark. guidelines, see “Maintenance Fundamentals.”
u Place your motorcycle on its centre 2 P. 42
stand on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level Changing Engine Oil
mark.
u Make sure no foreign objects enter the Changing the oil requires special tools. We
oil filler opening. recommend that you have your motorcycle
u Wipe up any spills immediately. serviced by your dealer.
1. If the engine is cold, idle the engine for 3
to 5 minutes.
2. Turn the ignition switch to the OFF
position and wait for 2 to 3 minutes.
continued 57
17 AFB110MD MS (PH)-32K89C000.book Page 58 Tuesday, February 21, 2017 9:38 AM
3. Place your motorcycle on its centre stand 6. Install a new sealing washer onto the drain
on a firm, level surface. bolt. Tighten the drain bolt.
4. Place a drain pan under the drain bolt. Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
5. Remove the oil fill cap/dipstick, drain bolt,
and sealing washer to drain the oil. 7. Fill the crankcase with the recommended
Maintenance
u Discard the oil at an approved oil (2 P. 42, 104) and install the oil fill cap/
recycling centre. dipstick.
Required oil
When changing oil:
0.8 litres (0.8 US qt, 0.7 Imp qt)
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Brakes
Maintenance
2. Check that the brake fluid reservoir is
horizontal and that the fluid level is above
the LOWER level mark.
If the brake fluid level in the reservoir is below
the LOWER level mark or the brake lever
LOWER
freeplay becomes excessive, inspect the brake level mark
pads for wear. If the brake pads are not worn,
you most likely have a leak. Have your
motorcycle inspected by your dealer.
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Inspecting the Front Brake Check the brake cable for kinks or signs of
wear. If necessary have it replaced by your
Lever Freeplay dealer.
AFB110MD Lubricate the brake cable with a commercially
1. Place your motorcycle on its centre stand available cable lubricant to prevent premature
Maintenance
on a firm, level surface. wear and corrosion.
2. Measure the distance of the front brake Make sure the brake arm, spring and fastener
lever before the starts to take hold. are in good condition.
Freeplay at the tip of the brake
lever: 10 to 20 mm (0.4 to 0.8 in)
Freeplay
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nut
front wheel pointed straight ahead.
Make sure the cut-out on the adjusting nut is Decrease
seated on the brake arm pin when adjusting Freeplay
the freeplay.
Brake arm pin
Adjusting nut Brake arm pin Increase
Freeplay
1. Adjust by turning the front brake adjusting
nut a half-turn at a time.
2. Apply the brake several times and check
for free wheel rotation after the brake lever
is released.
If proper adjustment cannot be obtained by 3. Push the brake arm to confirm that there is
this method, see your dealer. a gap between the front brake adjusting
nut and brake arm pin.
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Maintenance
2. Measure the distance of the rear brake
Brake arm pin pedal before the starts to take hold.
Freeplay at the tip of the brake
Adjusting nut Gap pedal: 20 to 30 mm (0.8 to 1.2 in)
Adjusting the Rear Brake Pedal 1. Adjust by turning the rear brake adjusting
nut a half-turn at a time.
Freeplay
Make sure the cut-out on the adjusting nut is
seated on the brake arm pin when adjusting
Maintenance
the freeplay.
Adjusting nut Brake arm pin
Decrease
freeplay
Brake arm pin
If proper adjustment cannot be obtained by
Increase
this method, see your dealer. Adjusting nut freeplay
2. Apply the brake several times and check
for free wheel rotation after the brake
pedal is released.
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3. Push the brake arm to confirm that there is After adjustment, confirm the freeplay of the
a gap between the rear brake adjusting nut rear brake pedal.
and brake arm pin. Make sure the brake rod, brake arm, spring
and fastener are in good condition.
Brake arm
NOTICE
Maintenance
Do not turn the adjuster beyond its natural limits.
Push
65
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AFB110MS
The rear brake is equipped with a brake wear
Maintenance
indicator.
AFB110MD
Reference
The front and rear brake are equipped with a mark
brake wear indicator.
Front Brake arm
Brake panel
Arrow When the brake is applied, an arrow attached
to the brake arm moves toward a reference
mark on the brake panel. If the arrow aligns
with the reference mark on full application of
the brake, the brake shoes must be replaced.
Reference See your dealer for this service.
mark
When the brake service is necessary, see your
Brake arm
dealer. Use only Honda Genuine Parts or its
equivalent.
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Maintenance
operates too late, or turn the nut in the
direction B if the switch operates too soon.
Brakelight switch
B A
Adjusting nut
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Side Stand
Checking the Side Stand 1. Check that the side stand operates
smoothly. If the side stand is stiff or
squeaky, clean the pivot area and lubricate
the pivot bolt with clean grease.
2. Check the spring for damage or loss of
Maintenance
tension.
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Drive Chain
Maintenance
all points, some links may be kinked and
binding.
Have the chain inspected by your dealer.
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4. Move the drive chain up and down with 6. Remove the chain covers by removing the
your finger. bolts.
Drive chain slack:
25 to 35 mm ( 1.0 to 1.4 in)
Maintenance
70
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Maintenance
engine.
2. Place your motorcycle on its centre stand
on a firm, level surface.
3. Remove the inspection hole cap. 2 P. 69 Lock nut
4. Loosen the rear axle nut. Drive chain adjuster
5. Loosen the lock nuts on both sides of the
drive chain adjusters. 6. Turn both adjusting nuts an equal number
of turns until the correct drive chain slack
Rear axle nut Scale graduations
is obtained. Turn the adjusting nuts
Adjusting nut clockwise to tighten the chain. Turn the
adjusting nuts counterclockwise and push
the rear wheel toward the front to provide
more slack.
Adjust the slack at a point midway 8. Tighten the rear axle nut.
between the drive sprocket and the driven Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
sprocket.
Check the drive chain slack. 2 P. 70 9. Hold the adjusting nuts and tighten the
7. Check rear axle alignment by making sure lock nuts.
Maintenance
the end of the drive chain adjuster aligns 10. Recheck drive chain slack.
with the scale graduations on both sides 11. Rear brake pedal freeplay is affected
of the swingarm. when repositioning the rear wheel to
Both marks should correspond. If the axle adjust drive chain slack. Check rear brake
is misaligned, turn the right or left pedal freeplay and adjust as necessary.
adjusting nut until the marks are aligned 2 P. 63
and recheck chain slack. 12. Reinstall the inspection hole cap.
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Maintenance
Chain:
DID420AD
RK420SL
KMC420JB
If necessary have the drive chain replaced by
your dealer.
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Throttle
Freeplay
Flange
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Crankcase Breather
Maintenance
2. Remove the crankcase breather tube and
drain deposits.
3. Reinstall the crankcase breather tube.
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Other Adjustments
Headlight
Up
Down
Adjusting bolt
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Troubleshooting
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Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise. 3 WARNING
We recommend you have this type of service Riding your motorcycle with a temporary
performed by your dealer. tyre or tube repair can be risky. If the
After an emergency repair, always have the temporary repair fails, you can crash and
tyre inspected/replaced by your dealer. be seriously injured or killed.
Troubleshooting
Tube Repair and Replacement If you must ride with a temporary tyre or
tube repair, ride slowly and carefully and
If a tube is punctured or damaged, you should do not exceed 50 km/h (30 mph) until
replace it as soon as possible. A tube that is the tyre or tube is replaced.
repaired may not have the same reliability as a
new one, and it may fail while you are riding.
If you need to make a temporary repair by
Removing Wheels
patching a tube or using an aerosol sealant, Follow these procedures if you need to
ride cautiously at reduced speed and have the remove a wheel in order to repair a puncture.
tube replaced before you ride again. Anytime
a tube is replaced, the tyre should be carefully
inspected as described.
continued 79
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Troubleshooting
NOTICE Speedometer
When installing a wheel or caliper into original position, gearbox
Lug
carefully fit the brake disc between the pads to avoid
scratching them. Slot
3. Make sure that the lug on the left fork leg
is located in the slot of the speedometer
gearbox.
4. Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft) If a torque wrench was not used for
installation, see your dealer as soon as
possible to verify proper assembly.
Tab
maintenance stand or a hoist.
3. Remove the speedometer cable by
pushing the tab. Front brake cable
4. Remove the front brake adjusting nut and
disconnect the front brake cable from the
brake arm.
5. Remove the front axle nut.
Front axle shaft
6. Remove the front axle shaft, front wheel,
and side collar.
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Installation
Brake panel
1. Attach the side collar to the wheel.
2. Position the wheel between the fork legs
and insert the front axle shaft from the right
Lug
side, through the right fork leg and wheel
hub. Slot
3. Make sure that the lug on the left fork leg is
Troubleshooting
located in the slot of the brake panel.
4. Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
arm
4. Disconnect the brake rod from the brake
arm. Brake
5. Disconnect the brake stopper arm from the stopper
arm
brake panel by removing the cotter pin, Rear brake Cotter pin
brake stopper arm nut, washer and rubber adjusting nut Brake stopper arm nut
grommet.
7. Remove the rear axle nut while holding the
6. Loosen the drive chain lock nuts and drive
rear axle shaft at the other end with a
chain adjusting nuts on both sides of the
wrench.
swingarm.
8. Remove the drive chain from the driven
sprocket by pushing the rear wheel
forward.
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9. Remove the rear axle shaft, drive chain 3. Connect the brake rod to the brake arm.
adjusters, side collars and rear wheel from 4. Adjust the drive chain slack. 2 P. 71
the swingarm. 5. Adjust the rear brake pedal freeplay. 2 P. 64
6. Tighten the rear axle nut.
Drive chain adjuster
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
Drive chain
Rear axle lock nut 7. After installing the wheel, apply the brake
Troubleshooting
shaft pedal several times, then check if the wheel
rotates freely. Recheck the wheel if the
brake drags or if the wheel does not rotate
freely.
8. Install the chain covers. 2 P. 70
Drive chain
If a torque wrench was not used for
Drive chain adjusting nut installation, see your dealer as soon as
possible to verify proper assembly.
Installation
1. To install the rear wheel, reverse the Improper assembly may lead to loss of
removal procedure. braking capacity.
2. Reassemble the brake stopper arm and A used cotter pin may not effectively secure a
tighten the brake stopper arm nut. fastener. Always replace a used cotter pin with
Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft) a new one.
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Electrical Trouble
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery can damage “Specifications.” 2 P. 105
your motorcycle's electrical system and is not
recommended.
Bump starting is also not recommended.
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Troubleshooting
6. Install a new bulb in the reverse order of
removal.
u Install the rubber dust cover with its TOP
Bulb mark facing up.
Connector Rubber dust 7. Install the remaining parts in the reverse
cover order of removal.
Do not touch the glass surface with your
fingers. If you touch the bulb with your bare
hands, clean it with a cloth moistened with
alcohol.
continued 87
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Bulb
Screws
Brakelight/Taillight lens
88
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# Front Turn Signal Bulb 3. Pull out the bulb without turning it.
4. Install a new bulb in the reverse order of
Bulb removal.
u Install the socket by turning it clockwise.
Make sure that the “5” marks on the
socket and front turn signal housing are
aligned.
Troubleshooting
u Use only the amber bulb.
5. Install the remaining parts in the reverse
order of removal.
Socket “5”marks
1. Remove the headlight case. 2 P. 52
2. Turn the socket counterclockwise and pull
it out.
continued 89
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# Rear Turn Signal Bulb 3. Install a new bulb in the reverse order of
removal.
u Use only the amber bulb.
4. Install the remaining parts in the reverse
order of removal.
Troubleshooting
Bulb
90
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Troubleshooting
2. Remove the battery cover. 2 P. 50
3. Open the fuse box covers. Battery cover Main
fuse
4. Pull out the fuses one by one to check for a
blown fuse. Always replace a blown fuse
Fuse boxes
with a spare fuse of the same rating.
u Spare fuses are located on reverse side NOTICE
of the battery cover. If a fuse fails repeatedly, you likely have an electrical
5. Close the fuse box covers. problem. Have your motorcycle inspected by your dealer.
6. Install the battery cover.
7. Close the seat.
91
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Information
Keys...............................................................P. 93
Instruments, Controls, & Other Features..P. 94
Caring for Your Motorcycle........................P. 95
Storing Your Motorcycle ............................P. 97
Transporting Your Motorcycle...................P. 98
You & the Environment ..............................P. 99
Serial Numbers ..........................................P. 100
Fuels Containing Alcohol..........................P. 101
Catalytic Converter....................................P. 102
17 AFB110MD MS (PH)-32K89C000.book Page 93 Tuesday, February 21, 2017 9:38 AM
Keys
Keys
Ignition Key
Be sure to record the key number provided with
the original keys and record it in this manual.
Store the spare key in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
If you lose all keys and the key number, the
Information
ignition switch assembly will probably have to be
removed by your dealer to determine the key
number.
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Odometer
The odometer returns to 0 when the read-out
exceeds 99999.9.
94
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Caring for Your Motorcycle 3. Thoroughly rinse your motorcycle with plenty
of clean water and dry with a soft, clean cloth.
Frequent cleaning and polishing is important to 4. After the motorcycle dries, lubricate any
ensure the life of your Honda. A clean moving parts.
motorcycle makes it easier to spot potential u Make sure that no lubricant spills onto the
problems. brakes or tyres. Brake discs or pads, drum
In particular, seawater and salts used to prevent or shoes contaminated with oil suffer
ice on roads promote the formation of corrosion. greatly reduced braking effectiveness and
Always wash your motorcycle thoroughly after can lead to a crash.
Information
riding on coastal or treated roads. 5. Lubricate the drive chain immediately after
washing and drying the motorcycle.
6. Apply a coat of wax to prevent corrosion.
Washing u Avoid products that contain harsh
Allow the engine, muffler, brakes, and other detergents or chemical solvents. These can
high-temperature parts to cool before washing. damage the metal, paint, and plastic on
1. Rinse your motorcycle thoroughly using a low your motorcycle.
pressure garden hose to remove loose dirt. Keep the wax clear of the tyres and brakes.
2. If necessary, use a sponge or a soft towel with u If your motorcycle has any mat painted
mild cleaner to remove road grime. parts, do not apply a coat of wax to the mat
u Clean the headlight lens, panels, and other painted surface.
plastic components with extra care to avoid
scratching them. Avoid directing water into
the air cleaner, muffler, and electrical parts.
continued 95
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u Water in the muffler can prevent starting ● Do not use wax or polishing compounds on
and causes rust in the muffler. mat painted surface:
● Dry the brakes: u Use a soft cloth or sponge, plenty of water,
u Water adversely affects braking effectiveness. and a mild detergent to clean mat painted
After washing, apply the brakes intermittently surfaces. Dry with a soft clean cloth.
at low speed to help dry them.
● Do not direct water under the seat:
u Water in the under seat compartment can Aluminium Components
damage your documents and other Aluminium will corrode from contact with dirt,
belongings. mud, or road salt. Clean aluminium parts regularly
● Do not direct water at the air cleaner: and follow these guidelines to avoid scratches:
u Water in the air cleaner can prevent the ● Do not use stiff brushes, steel wool, or cleaners
engine from starting. containing abrasives.
● Do not direct water near the headlight: ● Avoid riding over or scraping against curbs.
96
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Information
Coat chrome pieces with rust-inhibiting oil.
on the instruments, panels, or headlight.
● Lubricate the drive chain. 2 P. 44
● Place your motorcycle on its centre stand and
Exhaust Pipe and Muffler position a block so that both tyres are off the
ground.
When the exhaust pipe and muffler are painted,
● After rain, remove the body cover and allow
do not use a commercially available abrasive
the motorcycle to dry.
kitchen cleaning compound. Use a neutral
detergent to clean the painted surface on the
exhaust pipe and muffler. If you are not sure if
your exhaust pipe and muffler are painted,
contact your dealer.
continued 97
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Maintenance Schedule.
NOTICE
Towing your motorcycle can cause serious damage to the
transmission.
98
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You & the Environment drain or on the ground. Used oil, petrol, and
cleaning solvents contain poisons that can hurt
Owning and riding a motorcycle can be refuse workers and contaminate drinking water,
enjoyable, but you must do your part to protect lakes, rivers, and oceans.
the environment.
Information
your motorcycle. Avoid aerosol spray cleaners
that contain chlorofluorocarbons (CFCs) which
damage the atmosphere’s protective ozone
layer.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
99
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Serial Numbers
Serial Numbers
Frame number
The frame and engine serial numbers uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may also
be required when ordering replacement parts.
You should record these numbers and keep
them in a safe place.
Information
Engine number
100
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Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol ● Damage the painting of the fuel tank.
are available in some locales to help reduce ● Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you plan ● Cause corrosion of the fuel tank.
to use blended fuel, check that it is unleaded and ● Cause poor drivability.
meets the minimum octane rating requirement. NOTICE
Use of blended fuels containing higher than approved
The following fuel blends can be used in your percentages can damage metal, rubber, plastic parts of
Information
motorcycle: your fuel system.
● Ethanol (ethyl alcohol) up to 10% by volume.
u Petrol containing ethanol may be marketed If you notice any undesirable operating
under the name Gasohol. symptoms or performance problems, try a
different brand of petrol.
101
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Catalytic Converter
102
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Specifications
Specifications
Specifications
Maximum luggage Luggage 3rd 1.136
5 kg (11 lb)
weight *2 box 4th 0.916
Passenger capacity Rider and 1 passenger Reduction ratio
4.059 / 2.500
Minimum turning radius 1.90 m (6.23 ft) (primary / final)
*1 Including rider, passenger, all luggage, and accessories.
*2 Includes the weight of the luggage and added accessories.
103
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Specifications
104
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Specifications
Specifications
105
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Index
Index
B D
Basic Operation Flow ...........................................12 Drive Chain ...................................................... 43, 69
Battery ...............................................................39, 50
Brakelight Switch ..................................................67 E
Brakes Electrical Trouble .................................................. 86
Fluid .......................................................................59 Engine
Pad Wear ..............................................................60 Number ..............................................................100
Shoe Wear ...........................................................66 Oil ................................................................... 42, 56
Braking ....................................................................... 7 Starting ................................................................. 24
Bulb Environment ........................................................... 99
Index
Brakelight/Taillight .............................................88
Front Turn Signal ................................................89 F
Headlight ..............................................................87 Flooded Engine ..................................................... 26
Rear Turn Signal .................................................90 Frame Number ....................................................100
Fuel
C Gauge ................................................................... 18
Caring for Your Motorcycle ...............................95 Recommended ................................................... 29
Catalytic Converter............................................. 102 Remaining ............................................................ 18
Choke Lever ............................................................25 Tank Capacity ..................................................... 29
Compartment Valve ..................................................................... 23
106
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G M
Gasohol ................................................................. 101 Maintenance
Gear Position Indicators .....................................19 Fundamentals ..................................................... 38
Gear Range .............................................................18 Importance .......................................................... 34
Safety .................................................................... 34
H Schedule ............................................................... 35
Headlight Aim ........................................................76 Maximum Weight Limit ..................................... 11
Headlight Dimmer Switch ..................................20 Modifications ......................................................... 10
Helmet Holder .......................................................31
High Beam Indicator ............................................19 N
Index
Horn Button ............................................................20 Neutral Indicator .................................................. 19
I O
Ignition Key .............................................................93 Odometer ............................................................... 18
Ignition Switch ................................................21, 25 Oil
Indicators .................................................................19 Engine ............................................................ 42, 56
Instruments .............................................................18
P
L Parking ........................................................................8
Load Limits ..............................................................11 Parts Location ........................................................ 14
107
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