Charging Infrastructure

Saturn 22kW
Commissioning Manual
 Legal Notice

Company: Wanbang Digital Energy Co., Ltd

Company address: No. 39 Longhui Road, Wujin District, Changzhou, Jiangsu, China

Customer service: 400 828 0768

Website: www. starcharge. com/en

Wanbang Digital Energy Co., Ltd All rights reserved

This document is one of the “charging infrastructure” technical documents of Star

Charge and is protected by copyright. Without written consent, any use outside the strict

limits of copyright law is prohibited.

This also applies to files that are copied, translated, and photographed, and files that are

stored and processed using electronic media.

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Any party who violates this regulation is obliged to compensate for the loss!

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 Contents
Legal Notice ......................................................................................................... 1
1 General Principle................................................................................................ 4
1.1 Purpose of this Documen............................................................................... 4
1.2 Application Scope......................................................................................... 4
3.3.5 Charger ID setting..................................................................................15
3.3.6 APN setting (If applicable)......................................................................15
3.3.7 Wifi configuration...................................................................................16
3.3.8 Language setting...................................................................................16
4 Operation Instructions......................................................................................17

2 Preparation before Commissioning................................................................... 4

2.1 Appearance Overview................................................................................... 4
2.2 Technical Data about the Product.................................................................. 6
2.2.1 Saturn Models.......................................................................................... 6
2.2.2 Input Supply Parameters......................................................................... 6
2.2.3 Output of the Charger / Connecting to the EV.......................................... 7
2.2.4 Protection Features and Integrated Components for Safety.................... 7
2.2.5 Charging and Access............................................................................... 7
2.2.6 Operating Conditions and Physical Aspects............................................. 7
2.2.7 Accessories.............................................................................................. 8
2.2.8 Frequency Band and Maximum Radio-Frequency Power........................ 8
2.3 Indicator Description3 Operation Instructions............................................... 9
2.4 Display Status Indications............................................................................10

3 Commissioning.................................................................................................11
3.1 Safety Instructions before Commissioning....................................................11
3.2 Initial Check..................................................................................................11
3.3 Connection...................................................................................................12
3.4 Configuration ..............................................................................................13
3.3.1 IP address setting...................................................................................13
3.3.2 Login web configuration........................................................................13
3.3.3 OCPP connection setting........................................................................14
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3.3.4 HTTP Basic authentication......................................................................15

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 1 General Principle DH-AC0220XG58-D:

1.1 Purpose of this Document

The purpose of this document is to ensure the successful delivery and use of EVSE after being 1
installed, and to find and eliminate the dangers, faults and risks caused by installation quality
and site conditions; to ensure the EVSE can work stably, efficiently and safely.

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1.2 Application Scope

This document is applied for the commissioning work of Saturn 22 before delivering to customer. 4
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2 Product Description 5

2.1 Appearance Overview

DH-AC0220XG58:
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• [1] —— 4.3-inch screen

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• [2] —— Swipe card area
• [3] —— Meter
• [1] —— 4.3-inch screen
• [4] —— QR code
• [2] —— Swipe card area EN 17186:2019 stipulates that labels must • [5] —— Connector holder
• [3] —— Meter be added on the following parts, so that • [6] —— Cable glands for power cables entry
• [4] —— QR code consumers can more easily identify. • [7] —— Charging cable
• [5] —— Socket
6 • [8] —— Network cable interface
• [6] —— Cable glands for power cables entry 7
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• [7] —— Network cable interface

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 2.2 Technical Data about the Product • 2.2.3 Output of the Charger / Connecting to the EV

• Suitable for all vehicles complying with IEC 62196-2. 2 x type 2 socket, compliant with IEC62196-2
Vehicle connection 2 x type 2 plug, compliant with IEC62196-2
• Configurable output power.
• Charge via scanning QR Code and swiping RFID card. Output voltage 400V AC (+/- 10%)
• The charger supports the OCPP 1.6J communication protocol i.e., the charger can be Maximum charging current 32A per phase
Maximum output power 22kW per socket (plug)
connected to the data service platform and management platform (Cloud platform) of
OCPP 1.6J.
• The charger can work normally when used in an outdoor environment IP54, IK10. • 2.2.4 Protection Features and Integrated Components for Safety

• The charger has the following protection features.

Residual current protection Type B, independent RCD for each socket (plug)
- Lightning protection. Energy meter MID certified
- Overload protection. Power switching relay Integrated, simultaneous activation
- Short circuit protection. If 110%-125%, lasts for 5 seconds and then stops charging.
Overcurrent protection
- Residual-current protection. If >125%, immediately stops charging.

- Over-voltage protection.
- Under-voltage protection. • 2.2.5 Charging and Access
- Grounding detection.
Controller Central unit for sockets and communication
Charging mode Mode 3
• 2.2.1 Saturn Models
Status indication Integrated in display and LED light
Model Name Model Number Display 4.3" TFT color display, resolution: 800x480 pixel
2x type 2 socket,3-phase,max.2x22kW input current, RCD Card reader RFID (NFC) ISO/IEC 14443A/B, Mifare 13,56 Mhz, DESFire
DH-AC0220XG58
B 3F 1C T2 ,Display Internet / Networking capabilities 4G, Ethernet/ Wifi
2x type 2 Plug,3-phase,max.2x22kW input current, RCD B Communication protocol OCPP 1.6 (JSON)
DH-AC0220XG58-D
3F 1C T2 ,Display

• 2.2.6 Operating Conditions and Physical Aspects

• 2.2.2 Input Supply Parameters
Operating temperature -25℃ to +45℃ (Naturally Cooled)
Recommended cable diameters at Dual 3-phase 22kW charging, 32A selected per phase Relative humidity 5% up to 95% (No condensation)
the input (Minimum) (5 x 9AWG)
Protection class I
Nominal input voltage 400V AC (+/- 10%)
DH-AC0220XG58/DH-AC0220XG71-B/DH-AC0110XG58: IP54
Protection level
Single power supply, 3-phase: 1 x 22kW max. DH-AC0220XG58-D: IP55
Maximum input power
Double power supply, 3-phase: 2 x 22kW max.
Protection level IK10
Nominal frequency 50/60Hz

Power input specifications

Cable gland, range for cable thicknesses 15mm-22mm NOTICE
Cable clamp range: max. 9AWG per wire
Your installation must comply with the standards and regulations of the region (country)
Grounding TN system (PE wire)
where it is located. The tables are advisory and based on proper practical functioning of
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Residual-current protection Type B RCCB
the charging stations; provided that all prerequisites are satisfied.
Stand-by consumption Less than 10W

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 Input: minimum advised cable diameters (assuming maximum cable length of 50m) WCDMA Band 8 24 + 1/-3dBm
GSM900: 33±2dBm
DH-AC0220XG58 GSM Band 3
3-phase 32A: 9AWG GSM1800: 30±2dBm
DH-AC0220XG58-D
GSM900: 33±2dBm
GSM Band 8
Short circuit protection GSM1800: 30±2dBm

Input power supply Input current With circuit breakers With fuses Load balancing
• WIFI Module
Single power supply 3-phase, 32A 2 x 40A max, 3P kar.B or C 3 x 35A max, Gg Required
Double power supply 3-phase, 32A 2 x 40A max, 3P kar.B or C 6 x 35A max, Gg Optional Frequency Band 2.400 GHz~2.497 GHz (2.4 GHz ISM Band)
802.11b/ 11Mbps: 16 dBm ± 1.5dB @ EVM ≤ -9dB
Maximum Radio-Frequency
• L1-L2: 400V (+/-10%) 802.11g/ 54Mbps: 15 dBm ± 1.5dB @ EVM ≤ -25dB
Power
802.11n/ 65Mbps: 14 dBm ± 1.5dB @ EVM ≤ -28dB
• L1-L3: 400V (+/-10%)
Nominal voltage
• L2-L3: 400V (+/-10%)
• PE-N: 0V • NFC Module
Nominal frequency 50 Hz/60 Hz
NFC transmitting power: -2.59dBuA/m @ 3m distance
Grounding TN system: PE wire

2.3 Indicator Description

• 2.2.7 Accessories
LED status indicator Status
Mounting post AJGSMP1970
Constant Green Standby
Dimensions (H x W x D） 1380 x 250 x 100mm
Constant Blue Connecting
SUS304 stainless steel
Material
Electrostatic powder spraying, outdoor polyester powder coating Pulsate Blue RFID card verified
Color Steel Black Breathing Blue Charging
Package (H x W x D) 1675 x 413 x 245mm Pulsate Red (Flashing quickly) RFID card failed
Weight Approx. 20kg Pulsate Red (Flashing slowly) Re-plugging the charging cable necessary
Additional RFID card Star Charge charging card Constant Red Error

• 2.2.8 Frequency Band and Maximum Radio-Frequency Power

• 4G Module

Frequency Band Maximum Radio-Frequency Power

LTE FDD Band 1 23 ± 2.7dBm
LTE FDD Band 3 23 ± 2.7dBm
LTE FDD Band 7 23 ± 2.7dBm
LTE FDD Band 8 23 ± 2.7dBm
LTE FDD Band 20 23 ± 2.7dBm
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WCDMA Band 1 24 + 1/-3dBm

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 2.4 Display Status Indications 3 Commissioning
The Saturn is equipped with a color display to visualize the status of the charger and inform the
3.1 Safety Instructions before Commissioning
user about the charging progress.
• Ensure that the charger is correctly connected to the power source.

1 • Ensure that the power distribution system is individually protected by appropriate circuit
2 12326751 breakers (Residual Current Fuses).

3 • Ensure that the charger installation complies the requirements.

• Ensure that the case is always closed during normal use.

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6 • Check whether the charging cable is twisted and whether the cable, plug, and casing are
intact.

3.2 Initial Check

Turn the power on. This charger can now perform self-diagnosis. During this process, confirm the
following:
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• The display lights up briefly, then turns off.

• [1] —— On-line/Off-line • [4] —— Charging details • Individual socket test:

• [2] —— Charger ID • [5] —— User instructions -Test lock.

• [3] —— Status information • [6] —— Charging display area -Test the internal contactor, the electronic switch works audibly.

• The display lights up briefly and shows Loading.

LED status indicator • The display turns on and displays a notification.

• The start screen appears on the display with the LOGO.

Standby without failure/ 1. Cable connected 1. Error Remark

Charge without pulling out the 2. Flashing quickly: Reading 2. Flashing quickly: At the time of purchase of the charger, if you choose to provide additional services with
connector RFID card Authentication failed (Back-end) partners, the charger will be configured with factory settings for the back-end
3. Flashing slowly: Charging 3. Flashing slowly: Timeout you have selected. Internet connection is established via GPRS or UTP (Ethernet) cable
connection. If you choose GPRS (SIM card) connection, the charger will be equipped with it
and once your product is debugged, it will automatically connect.
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Charging transaction active Charging is on-line/off-line Error, notification with error
code

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 3.3 Connection 3.4 Configuration

1. Open the wiring decorative cover. • 3.3.1 IP address setting

Set the IP address as shown below.

2. Insert the SIM card supported by SIM card

the local operator into the slot.

• 3.3.2 Login web configuration

Use Chrome browser and input 192.168.88.206 in the address bar. Login with user name “xxcd”

3. Take out the rubber plug and waterproof rubber ring, put the waterproof rubber ring on the and password “28912891”.

network cable, then pass the network cable through the gland and connect to the internal
network cable interface.
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Rubber stopper Waterproof rubber ring

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 • 3.3.3 OCPP connection setting • 3.3.4 HTTP Basic authentication

Without TLS a) For “HTTP Basic authentication”, the username is the same with charge point identity
a) Click “Quick Setup”(1) b) Click “Quick Setup”(1)
b) Fill in corresponding OCPP address in “OCPP Setting”(2) c) Fill in password in “Authorization key”(2)
c) Set “SSL_Enable” to “disable”(2) d) Click “Submit” (3)
d) Click “Submit”(3)
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• 3.3.5 Charger ID setting

a) Click “Quick Setup”(1)

b) Fill in “ChargePoint Id”(2)
c) Click “Submit”(3)
With TLS
a) Click “Quick Setup”(1) 1

b) Click bottom “Brows” under “Certificate Import’’, then select the CA certificate file (2)
c) Click “Submit” next to “Certificate Import”(3)
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d) Fill in corresponding OCPP address in “OCPP Setting”(4) 2

e) Set “SSL_ON” to “enable”(5)

f) Click “Submit”(6)
1 • 3.3.6 APN setting (If applicable)

a) Click “Quick Setup”(1)

b) Select “Enable modification” in “4G configuration” and fill in corresponding ANP data (2)
c) Click “Submit”(3)
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 • 3.3.7 Wifi configuration 4 Operation Instructions
a) Click “Software Setting”(1)
The charger operation is divided into two parts, charging connection and starting
b) Select “Enable modification” in “Wifi configuration”(2)
c) Mode selection select “STA”(3)
charging. The user must first plug the connector into the vehicle inlet, and then start

d) Filling SSID (Wifi account), “Psw”(wifi passwords) and select “Encryption”(Normally the charging operation through the display screen interface after the connection is
choose wpa2)(4,5) completed.
e) Select “Dhcpc enable”(6)
f) Click “submit”(7) Quick charging connection operation
RFID-charger with user authorization

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1 Start
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• 3.3.8 Language setting

Plug in socket Vehicle inlet Swipe card Charging in progress
a) Click “Quick Setup”(1)
b) Select language (2)
End
c) Click “submit”(3)

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Scenario 1: Leave

Stop charging before the EV is fully charged.

Swipe card before pulling out the connector.

Scenario 2:
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Pull out the connector when the EV is fully charged.

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 Scanning-QR code app with user authorization

Start

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Plug in socket Vehicle inlet Scan QR code Charging in progress

End

1 2 3

Scenario 1: Leave

Stop charging before the EV is fully charged.

Use the app to stop charging before pulling out the connector.

Scenario 2:

Pull out the connector when the EV is fully charged.

NOTICE
If there is a gap between each part of the case, it will affect the moisture-proof and water-
proof function of the charging charger, and it is highly likely to affect the service life
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Zone, Changzhou, Jiangsu, China
China Office: Building 5, Innovation and Research
Port, Changzhou, Jiangsu, China
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