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TEST REPORT SUMMARY

PRODUCT NAME :- DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 DATE :- 27.06.2017

REASON OF TESTING :- NEW DEVELOPMENT MODEL:- U321

SAMPLE
S No TEST NAME TEST SPECIFICATION PAGE NO. LOCATION STATUS
NO.

The assembly should be free from burr, crack, deformation and operation
1 Visual inspection should be smooth 1~2 1~37 JUL COMPLETED & OK
Assy lock barrel should be rattling free

A. should be smooth/non-sticky in all operating position


B.Insertation force: 1.2kgf Max
2 Performance check C.Withdrawl force: 1.2kgf Max. 1~2 1~37 JUL COMPLETED & OK
D Auto return from CW position to nominal position
E. Auto return from CCW positon to nominal position

Fitment to checked with Outer door handle cap Proper fitment and no play
3 Fitment check - - JUL NOT APPLICABLE
should be observed.

4 Durability test 30,000 cycles. ( efforts values to be checked after every 5000 cycles) 3~4 1~3 JUL COMPLETED & OK

COMPLETED & NO
5 End of life test Test to be continued till failure 5~6 1~3 JUL TILL FAILURE TILL
1,50,000 CYCLES.

6 Strength test Apply 2.5 Nm with unmatch key 7 4~6 JUL COMPLETED & OK

1 cycle = SST for 2 hrs-->60°C for 16 hrs---> 50°C, 95%RH for 6 hrs. Total
7 Rust proof test 8~9 13~15 JUL COMPLETED & OK
4 cycles to be performed.

COMPLETED & OK
8 Salt spray test No White rust 120 hrs and No red rust 240 hrs 10 10~12 JUL

As per JIS D 0207 F3.Cylinder portion of door lock to be masked and kept
9 Dust test in dust chamber. Stirring time : 5 sec, Settling time : 15 min. Repeat this 11 7~9 JUL COMPLETED & OK
procedure for a duration of 8 hrs. ( without key)

10 Storage at Low temperature Storage at Low temperature for 24 hrs at -40°C 12 16~18 JUL COMPLETED & OK

11 Storage at High temperature Storage at Hight temperature for 48 hrs at +85°C 13 16~18 JUL COMPLETED & OK

Apply following chemical in the exposed part of sample Interior cleaner,


12 Chemical resistance test glass cleaner, coffee, coke, soap water, Diesel & Petrol. Then preserve the 14 25~31 JUL COMPLETED & OK
sample for 24 hrs at room temperature

High and low temperature


13 5000 cycles at +85°C, 5000 cycles at -30°C 15 16~18 JUL COMPLETED & OK
durability

14 Drop test One sample in each of 6 axis to be dropped from a height of 1m 16 35~37 JUL COMPLETED & OK

As per JIS D1601,Class 1,type B,rank 4,Frequency:


15 Vibration test 17 19~21 JUL COMPLETED & OK
33Hz,Acceleration:45m/s2,Tiime: vertical 4hr,longitudinal 2hr & lateral 2hr

5 Cycles , 1 cycle = 25°C to 60°C 90% RH( 2hrs)→60°C 90% RH( 4 hrs)→
60°C,90% RH to 45°C 95% RH( 2hrs)→45°95% RH(9.5 hrs)→
16 Humidity resistance 18 32~34 JUL COMPLETED & OK
45°C0%RH(0.5 HRS) →45°C0%RH TO -10°C( 2hrs)→-10°C( 1 hrs)→-
10°C to 25°C(1hrs)

One cycle consist 1 hr at +85°C and one cycle consist 1 hr at -40°C.


17 Thermal shock Transistion time < 10 sec 19 22~24 JUL COMPLETED & OK
Total no of cycles: 50

PREPARED BY:- CHECKED BY:- APPROVED BY:-

F-QAD-05-06
INTIAL PERFORMANCE TEST REPORT
PRODUCT NAME :- DOOR LOCK CUSTOMER :- M&M

PRODUCT NO. : 10447-00-00 DATE :- 27.06.2017

REASON OF TESTING :- NEW DEVELOPMENT MODEL :- U321

START DATE : 04.04.2017

END DATE : 04.04.2017

S. TESTING OBSERVATION
TESTING ITEM SPECIFICATION REMARKS
NO. METHOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

The assembly should be free The assembly found free


from burr, crack, deformation from burr, crack,
and operation should be deformation and operation
A Visual inspection Visually OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
smooth observed smooth
Assy lock barrel should be Assy lock barrel observed
rattling free rattling free

Should be smooth/non-sticky
OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Operation found Smooth
in all operating position

Manual
B Performance check Auto return from CW Auto return function found
Operation OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
position to nominal position Ok

Auto return from CCW Auto return function found


OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
positon to nominal position Ok

C OPERATING FORCE kgf

KEY IN 0.74 0.84 0.74 0.70 0.80 0.70 0.80 0.80 0.60 0.80 0.70 0.80 0.70 0.70 0.80 0.80 0.80 0.70 0.70 OK

1.2kgf max Push Pull Gauge

KEY OUT 0.84 0.84 0.74 0.70 0.80 0.70 0.80 0.70 0.70 0.60 0.70 0.70 0.70 0.80 0.70 0.60 0.80 0.70 0.60 OK

Fitment to checked with Outer


door handle cap Proper Outer Door Fittment Found ok & no play
D Fittment Check OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
fitment and no play should be handle Cap observed.
observed.

RESULT :- PASSED.

PREPARED BY :- APPROVED BY :-

F-QAD-05-06 Page : 1/19


INTIAL PERFORMANCE TEST REPORT
PRODUCT NAME :- DOOR LOCK CUSTOMER :- M&M

PRODUCT NO. : 10447-00-00 DATE :- 27.06.2017

REASON OF TESTING :- NEW DEVELOPMENT MODEL :- U321

START DATE : 04.04.2017

END DATE : 04.04.2017

S. TESTING OBSERVATION
TESTING ITEM SPECIFICATION REMARKS
NO. METHOD 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

The assembly should be free The assembly found free


from burr, crack, deformation from burr, crack,
and operation should be deformation and operation
A Visual inspection Visually OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
smooth observed smooth
Assy lock barrel should be Assy lock barrel observed
rattling free rattling free

Should be smooth/non-sticky
OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Operation found Smooth
in all operating position

Auto return from CW Manual Auto return function found


B Performance check OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
position to nominal position Operation Ok

Auto return from CCW Auto return function found


OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
positon to nominal position Ok

C OPERATING FORCE kgf

KEY IN 0.80 0.60 0.80 0.80 0.70 0.70 0.80 0.70 0.80 0.80 0.70 0.80 0.80 0.70 0.80 0.80 0.70 0.80 OK
1.2kgf max Push Pull Gauge
KEY OUT 0.60 0.70 0.80 0.60 0.60 0.70 0.80 0.70 0.80 0.80 0.70 0.70 0.80 0.70 0.70 0.70 0.70 0.70 OK

Fitment to checked with Outer


door handle cap Proper Outer Door Fittment Found ok & no play
D Fittment Check OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
fitment and no play should be handle Cap observed.
observed.

RESULT :- PASSED.

PREPARED BY :- APPROVED BY :-

F-QAD-05-06 Page : 2/19


INTIAL PERFORMANCE TEST REPORT
PRODUCT NAME :- DOOR LOCK CUSTOMER :- M&M

PRODUCT NO. : 10447-00-00 DATE :- 27.06.2017

REASON OF TESTING :- NEW DEVELOPMENT MODEL :- U321

TEST NAME :- DURABILITY TEST NO. OF SAMPLES :- 1~3

COMP. CYCLES :-
1. 37146
TEST SPEC. :- 30,000 cycles.
2. 37146
3. 34089

START DATE : 11.04.2017

END DATE : 03.05.2017

OBSERVATION
S. TESTING
TESTING ITEM SPECIFICATION BEFORE AFTER 5000 CYCLES AFTER 10000 CYCLES AFTER 15000 CYCLES AFTER 20000 CYCLES AFTER 25000 CYCLES AFTER 30000 CYCLES REMARKS
NO. EQUIPMENT
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

DURABILITY
DURABILITY TEST 30000 CYCLES FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK OK
TEST RIG

A OPERATING FORCE kgf

KEY IN 0.74 0.84 0.74 0.73 0.83 0.73 0.73 0.82 0.72 0.72 0.81 0.71 0.72 0.81 0.70 0.70 0.80 0.70 0.69 0.78 0.68

1.2kgf max Push Pull Gauge

KEY OUT 0.84 0.84 0.74 0.83 0.83 0.73 0.82 0.82 0.72 0.81 0.81 0.71 0.80 0.80 0.71 0.80 0.80 0.70 0.78 0.78 0.67

RESULT :- PASSED. NO DEFORMATION OBSERVED.

F-QAD-05-06 Page : 3/19


TEST CONTINUATION SHEET

DURABILITY TEST SETUP

F-QAD-05-06 Page : 4/19


INTIAL PERFORMANCE TEST REPORT
PRODUCT NAME :- DOOR LOCK CUSTOMER :- M&M

PRODUCT NO. : 10447-00-00 DATE :- 27.06.2017

REASON OF TESTING :- NEW DEVELOPMENT MODEL :- U321

TEST NAME :- END OF LIFE TEST NO. OF SAMPLES :- 1~3

COMP. CYCLES :-
1. 150907
TEST SPEC. :- TO BE CONTINUED AFTER DURABILITY TILL FAILURE
2. 150907
3. 151091

START DATE : 05.05.2017

END DATE : 05.06.2017

OBSERVATION
S. TESTING
TESTING ITEM SPECIFICATION AFTER 30000 CYCLES AFTER 40000 CYCLES AFTER 50000 CYCLES AFTER 60000 CYCLES AFTER 70000 CYCLES AFTER 80000 CYCLES AFTER90000 CYCLES REMARKS
NO. EQUIPMENT
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

DURABILITY
DURABILITY TEST FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK OK
TEST RIG

A OPERATING FORCE kgf

KEY IN 0.69 0.78 0.68 0.67 0.76 0.67 0.67 0.75 0.65 0.66 0.74 0.64 0.64 0.72 0.62 0.62 0.70 0.60 0.58 0.66 0.58

1.2kgf max Push Pull Gauge

KEY OUT 0.78 0.78 0.67 0.76 0.74 0.65 0.72 0.72 0.63 0.69 0.69 0.61 0.67 0.67 0.59 0.65 0.65 0.57 0.63 0.63 0.55

OBSERVATION
TESTING
TESTING ITEM SPECIFICATION AFTER 100000 CYCLES AFTER 110000 CYCLES AFTER 120000 CYCLES AFTER 130000 CYCLES AFTER 140000 CYCLES AFTER 150000 CYCLES REMARKS
EQUIPMENT
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

DURABILITY
DURABILITY TEST FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK OK
TEST RIG

A OPERATING FORCE kgf

KEY IN 0.56 0.64 0.56 0.54 0.62 0.54 0.54 0.60 0.52 0.52 0.58 0.50 0.48 0.45 0.44 0.45 0.39 0.39

1.2kgf max Push Pull Gauge

KEY OUT 0.61 0.61 0.53 0.59 0.59 0.51 0.58 0.58 0.49 0.58 0.56 0.71 0.23 0.81 0.92 0.18 0.93 0.95

RESULT :- PASSED. NO DEFORMATION OBSERVED.

Page : 5/19
F-QAD-05-06
TEST CONTINUATION SHEET

DURABILITY TEST SETUP

F-QAD-05-06 Page : 6/19


TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :- Strength test NO. OF SAMPLES :- 4~6

TEST SPEC. :- Apply 2.5 Nm with unmatch key START DATE : 09.05.2017

END DATE : 09.05.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

4 5 6 4 5 6

Apply 2.5 Nm with


1 Strength test Torque wrench FUNCTIONALLY OK FUNCTIONALLY OK OK
unmatch key

TEST SETUP PHOTO

RESULT :- PASSED
F-QAD-05-06 Page: 7/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :- Rust proof test NO. OF SAMPLES :- 13~15

TEST SPEC. :- 1 cycle = SST for 2 hrs-->60°C for 16 hrs---> 50°C, 95%RH for 6 hrs.
START DATE : 04.04.2017
Total 4 cycles to be performed.

END DATE : 08.04.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

13 14 15 13 14 15
1 cycle = SST for 2 hrs-->60°C SST Chamber
for 16 hrs---> 50°C, 95%RH Oven FUNCTIONALL FUNCTIONALL
1 Rust proof test OK
for 6 hrs. Total 4 cycles to be Humidity Y OK Y OK
performed. Chamber

Operating
kgf
force

Key Insertion 0.70 0.70 0.80 0.74 0.74 0.82 OK


PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.70 0.80 0.70 0.72 0.84 0.76 OK

TEST SET-UP PHOTO

RESULT :- PASSED. MOVEMENT FOUND OK & NO RATTLING SOUND OBSERVED.


F-QAD-05-06 Page: 8/19
TEST CONTINUATION REPORT

SAMPLES IN OVEN

SAMPLES IN HOT & COLD CHAMBER

F-QAD-05-06 Page : 9/19


TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :-Salt Spray test NO. OF SAMPLES :- 10~12

TEST SPEC. :- No White rust 120 hrs and No Red rust 240 hrs START DATE : 04.04.2017

END DATE : 04.05.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

10 11 12 10 11 12

No White rust 120 hrs FUNCTIONALL FUNCTIONALL


1 Salt Spray test SST Chamber OK
and No red rust 240 hrs Y OK Y OK

Operating
kgf
force

Key Insertion 0.80 0.70 0.80 0.84 0.76 0.84 OK


PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.60 0.70 0.70 0.64 0.72 0.74 OK

TEST SETUP PHOTO

RESULT :- PASSED.NO DEFORMATION OBSERVED.


F-QAD-05-06 Page: 10/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :- Dust test NO. OF SAMPLES :- 7~9

TEST SPEC. :- As per JIS D 0207 F3.Cylinder portion of door lock to be masked and kept in dust
chamber. Stirring time : 5 sec, Settling time : 15 min. Repeat this procedure for a duration of 8 hrs. START DATE : 04.04.2017
( without key)

END DATE : 04.04.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

7 8 9 7 8 9

As per JIS D 0207 F3.Cylinder


portion of door lock to be
masked and kept in dust
1 Dust test chamber. Stirring time : 5 sec, Dust Chamber FUNCTIONALLY OK FUNCTIONALLY OK OK
Settling time : 15 min. Repeat
this procedure for a duration of
8 hrs. ( without key)

Operating
kgf
force

Key Insertion 0.80 0.80 0.60 0.80 0.80 0.80 OK


PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.80 0.70 0.70 1.00 0.80 0.80 OK

TEST SETUP PHOTO

RESULT :- PASSED.NO RATTLING SOUND OBSERVED.


F-QAD-05-06 Page: 11/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :- Storage at Low temperature NO. OF SAMPLES :- 13~15

TEST SPEC. :- Storage at Low temperature for 24 hrs at -40°C START DATE : 04.04.2017

END DATE : 05.04.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

16 17 18 16 17 18

Storage at Storage at Low


1 Low temperature for 24 hrs at - Deep freezer FUNCTIONALLY OK FUNCTIONALLY OK OK
temperature 40°C

Operating
kgf
force

Key Insertion 0.80 0.80 0.70 0.80 0.80 0.80 OK


PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.60 0.80 0.70 0.80 0.80 0.80 OK

TEST SETUP PHOTO

RESULT :- PASSED.NO SHRINKAGE OBSERVED.


F-QAD-05-06 Page: 12/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :- Storage at High temperature NO. OF SAMPLES :- 16~18

TEST SPEC. :-Storage at Hight temperature for 48 hrs at +85°C START DATE : 05.04.2017

END DATE : 06.04.2017

OBSERVATIONS
TESTING
S. No TESTING ITEM SPECIFICATION EQUIPMEN BEFORE AFTER REMARKS
T
16 17 18 16 17 18

Storage at Hight
Storage at High
1 temperature for 48 hrs at Oven FUNCTIONALLY OK FUNCTIONALLY OK OK
temperature
+85°C

Operating force kgf

Key Insertion 0.80 0.80 0.70 0.70 0.80 0.70 OK


PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.60 0.80 0.70 0.70 0.60 0.70 OK

TEST SETUP PHOTO

RESULT :- PASSED.NO SHRINKAGE OBSERVED.


F-QAD-05-06 Page: 13/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :-Chemical resistance test NO. OF SAMPLES :- 25~31

TEST SPEC. :-Apply following chemical in the exposed part of sample Interior cleaner, glass cleaner, coffee, coke, soap water,
START DATE : 07.06.2017
Diesel & Petrol. Then preserve the sample for 24 hrs at room temperature

END DATE : 08.06.2017

Sample Status after test

Interior Cleaner Coffee


Coke

Glass Cleaner Soap Water


Diesel

Petrol

RESULT :- PASSED. NO DEFORMATION OBSERVED.


F-QAD-05-06 Page: 14/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :- High and low temperature durability NO. OF SAMPLES :- 16~18

10321
TEST SPEC. :- 5000 cycles at +85°C, 5000 cycles at -30°C COMP. CYCLES :- 10665
10771

START DATE : 04.06.2017

END DATE : 12.06.2017

OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER HIGH AFTER LOW REMARKS
ITEM EQUIPMENT

16 17 18 16 17 18 16 17 18

High and low


5000 cycles at +85°C, Enviromental FUNCTIONALLY FUNCTIONALLY FUNCTIONALLY
1 temperature OK
5000 cycles at -30°C Chamber OK OK OK
durability

Operating
kgf
force

Key Insertion 0.80 0.80 0.70 0.74 0.72 0.68 0.72 0.70 0.66 OK
PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.60 0.80 0.70 0.56 0.76 0.64 0.54 0.74 0.62 OK

TEST SETUP PHOTO

RESULT :- PASSED.NO DEFORMATION OBSERVED.


F-QAD-05-06 Page : 15/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :- Drop test NO. OF SAMPLES :- 35~37

TEST SPEC. :- One sample in each of 6 axis to be dropped from a height of 1m START DATE : 07.06.2017

END DATE : 08.06.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

22 23 24 22 23 24

One sample in
each of 6 axis to be
1 Drop test 1M Scale FUNCTIONALLY OK FUNCTIONALLY OK OK
dropped from a
height of 1m

TEST SETUP PHOTO

RESULT :- PASSED.NO DEFORMATION OBSERVED.


F-QAD-05-06 Page: 16/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.06.2017

TEST NAME :-Vibration test NO. OF SAMPLES :- 19~21

TEST SPEC. :- As per JIS D1601,Class 1,type B,rank 4,Frequency:


START DATE : 06.04.2017
33Hz,Acceleration:45m/s2,Tiime: vertical 4hr,longitudinal 2hr & lateral 2hr

END DATE : 07.04.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

19 20 21 19 20 21

As per JIS D1601,Class 1,type


B,rank 4,Frequency:
Vibration FUNCTIONALL FUNCTIONALL
1 Vibration test 33Hz,Acceleration:45m/s2,Tiime: OK
Machine Y OK Y OK
vertical 4hr,longitudinal 2hr &
lateral 2hr

Operating
kgf
force

Key Insertion 0.70 0.80 0.60 0.80 0.80 0.70 OK


PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.60 0.60 0.70 0.70 0.60 0.80 OK

TEST SETUP PHOTO

RESULT :- PASSED.NO LOOSENESS OF PARTS OBSERVED.


F-QAD-05-06 Page: 17/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.05.2017

TEST NAME :- Humidity resistance NO. OF SAMPLES :- 32~34

TEST SPEC. :- 5 Cycles , 1 cycle = 25°C to 60°C 90% RH( 2hrs)→60°C 90% RH( 4 hrs)→
60°C,90% RH to 45°C 95% RH( 2hrs)→45°95% RH(9.5 hrs)→45°C0%RH(0.5 HRS) →45°C0%RH START DATE : 04.04.2017
TO -10°C( 2hrs)→-10°C( 1 hrs)→-10°C to 25°C(1hrs)

END DATE : 14.04.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

32 33 34 32 33 34

5 Cycles , 1 cycle = 25°C to 60°C 90%


RH( 2hrs)→60°C 90% RH( 4 hrs)→
60°C,90% RH to 45°C 95% RH( 2hrs)
Humidity Humidity FUNCTIONALLY FUNCTIONALLY
1 →45°95% RH(9.5 hrs)→ OK
resistance Chamber OK OK
45°C0%RH(0.5 HRS) →45°C0%RH
TO -10°C( 2hrs)→-10°C( 1 hrs)→-
10°C to 25°C(1hrs)

Operating
kgf
force

Key Insertion 0.80 0.70 0.80 0.80 0.80 0.80 OK


PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.80 0.70 0.70 0.70 0.70 0.80 OK

TEST SETUP PHOTO

RESULT :- PASSED.NO CRACKS OBSERVED.


F-QAD-05-06 Page: 18/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M

PRODUCT No : 10447-00-00 MODEL :- U321

REASON OF TESTING :- NEW DEVELOPMENT DATE :- 27.05.2017

TEST NAME :- Thermal shock test NO. OF SAMPLES :- 22~24

TEST SPEC. :- One cycle consist 1 hr at +85°C and one cycle consist 1 hr at -40°C.
Transistion time < 10 sec START DATE : 04.04.2017
Total no of cycles: 50

END DATE : 10.04.2017

OBSERVATIONS

TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT

22 23 24 22 23 24

One cycle consist 1 hr at


+85°C and one cycle
Thermal Thermal Sock
1 consist 1 hr at -40°C. FUNCTIONALLY OK FUNCTIONALLY OK OK
shock Chamber
Transistion time < 10 sec
Total no of cycles: 50

Operating
kgf
force

Key Insertion 0.80 0.80 0.70 0.80 0.90 0.70 OK


PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.80 0.60 0.60 0.80 0.70 0.60 OK

TEST SETUP PHOTO

RESULT :- PASSED.NO CRACKS OBSERVED.


F-QAD-05-06 Page: 19/19

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