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SAMPLE
S No TEST NAME TEST SPECIFICATION PAGE NO. LOCATION STATUS
NO.
The assembly should be free from burr, crack, deformation and operation
1 Visual inspection should be smooth 1~2 1~37 JUL COMPLETED & OK
Assy lock barrel should be rattling free
Fitment to checked with Outer door handle cap Proper fitment and no play
3 Fitment check - - JUL NOT APPLICABLE
should be observed.
4 Durability test 30,000 cycles. ( efforts values to be checked after every 5000 cycles) 3~4 1~3 JUL COMPLETED & OK
COMPLETED & NO
5 End of life test Test to be continued till failure 5~6 1~3 JUL TILL FAILURE TILL
1,50,000 CYCLES.
6 Strength test Apply 2.5 Nm with unmatch key 7 4~6 JUL COMPLETED & OK
1 cycle = SST for 2 hrs-->60°C for 16 hrs---> 50°C, 95%RH for 6 hrs. Total
7 Rust proof test 8~9 13~15 JUL COMPLETED & OK
4 cycles to be performed.
COMPLETED & OK
8 Salt spray test No White rust 120 hrs and No red rust 240 hrs 10 10~12 JUL
As per JIS D 0207 F3.Cylinder portion of door lock to be masked and kept
9 Dust test in dust chamber. Stirring time : 5 sec, Settling time : 15 min. Repeat this 11 7~9 JUL COMPLETED & OK
procedure for a duration of 8 hrs. ( without key)
10 Storage at Low temperature Storage at Low temperature for 24 hrs at -40°C 12 16~18 JUL COMPLETED & OK
11 Storage at High temperature Storage at Hight temperature for 48 hrs at +85°C 13 16~18 JUL COMPLETED & OK
14 Drop test One sample in each of 6 axis to be dropped from a height of 1m 16 35~37 JUL COMPLETED & OK
5 Cycles , 1 cycle = 25°C to 60°C 90% RH( 2hrs)→60°C 90% RH( 4 hrs)→
60°C,90% RH to 45°C 95% RH( 2hrs)→45°95% RH(9.5 hrs)→
16 Humidity resistance 18 32~34 JUL COMPLETED & OK
45°C0%RH(0.5 HRS) →45°C0%RH TO -10°C( 2hrs)→-10°C( 1 hrs)→-
10°C to 25°C(1hrs)
F-QAD-05-06
INTIAL PERFORMANCE TEST REPORT
PRODUCT NAME :- DOOR LOCK CUSTOMER :- M&M
S. TESTING OBSERVATION
TESTING ITEM SPECIFICATION REMARKS
NO. METHOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Should be smooth/non-sticky
OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Operation found Smooth
in all operating position
Manual
B Performance check Auto return from CW Auto return function found
Operation OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
position to nominal position Ok
KEY IN 0.74 0.84 0.74 0.70 0.80 0.70 0.80 0.80 0.60 0.80 0.70 0.80 0.70 0.70 0.80 0.80 0.80 0.70 0.70 OK
KEY OUT 0.84 0.84 0.74 0.70 0.80 0.70 0.80 0.70 0.70 0.60 0.70 0.70 0.70 0.80 0.70 0.60 0.80 0.70 0.60 OK
RESULT :- PASSED.
PREPARED BY :- APPROVED BY :-
S. TESTING OBSERVATION
TESTING ITEM SPECIFICATION REMARKS
NO. METHOD 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Should be smooth/non-sticky
OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Operation found Smooth
in all operating position
KEY IN 0.80 0.60 0.80 0.80 0.70 0.70 0.80 0.70 0.80 0.80 0.70 0.80 0.80 0.70 0.80 0.80 0.70 0.80 OK
1.2kgf max Push Pull Gauge
KEY OUT 0.60 0.70 0.80 0.60 0.60 0.70 0.80 0.70 0.80 0.80 0.70 0.70 0.80 0.70 0.70 0.70 0.70 0.70 OK
RESULT :- PASSED.
PREPARED BY :- APPROVED BY :-
COMP. CYCLES :-
1. 37146
TEST SPEC. :- 30,000 cycles.
2. 37146
3. 34089
OBSERVATION
S. TESTING
TESTING ITEM SPECIFICATION BEFORE AFTER 5000 CYCLES AFTER 10000 CYCLES AFTER 15000 CYCLES AFTER 20000 CYCLES AFTER 25000 CYCLES AFTER 30000 CYCLES REMARKS
NO. EQUIPMENT
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
DURABILITY
DURABILITY TEST 30000 CYCLES FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK OK
TEST RIG
KEY IN 0.74 0.84 0.74 0.73 0.83 0.73 0.73 0.82 0.72 0.72 0.81 0.71 0.72 0.81 0.70 0.70 0.80 0.70 0.69 0.78 0.68
KEY OUT 0.84 0.84 0.74 0.83 0.83 0.73 0.82 0.82 0.72 0.81 0.81 0.71 0.80 0.80 0.71 0.80 0.80 0.70 0.78 0.78 0.67
COMP. CYCLES :-
1. 150907
TEST SPEC. :- TO BE CONTINUED AFTER DURABILITY TILL FAILURE
2. 150907
3. 151091
OBSERVATION
S. TESTING
TESTING ITEM SPECIFICATION AFTER 30000 CYCLES AFTER 40000 CYCLES AFTER 50000 CYCLES AFTER 60000 CYCLES AFTER 70000 CYCLES AFTER 80000 CYCLES AFTER90000 CYCLES REMARKS
NO. EQUIPMENT
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
DURABILITY
DURABILITY TEST FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK OK
TEST RIG
KEY IN 0.69 0.78 0.68 0.67 0.76 0.67 0.67 0.75 0.65 0.66 0.74 0.64 0.64 0.72 0.62 0.62 0.70 0.60 0.58 0.66 0.58
KEY OUT 0.78 0.78 0.67 0.76 0.74 0.65 0.72 0.72 0.63 0.69 0.69 0.61 0.67 0.67 0.59 0.65 0.65 0.57 0.63 0.63 0.55
OBSERVATION
TESTING
TESTING ITEM SPECIFICATION AFTER 100000 CYCLES AFTER 110000 CYCLES AFTER 120000 CYCLES AFTER 130000 CYCLES AFTER 140000 CYCLES AFTER 150000 CYCLES REMARKS
EQUIPMENT
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
DURABILITY
DURABILITY TEST FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK FUNCTIONALLY OK OK
TEST RIG
KEY IN 0.56 0.64 0.56 0.54 0.62 0.54 0.54 0.60 0.52 0.52 0.58 0.50 0.48 0.45 0.44 0.45 0.39 0.39
KEY OUT 0.61 0.61 0.53 0.59 0.59 0.51 0.58 0.58 0.49 0.58 0.56 0.71 0.23 0.81 0.92 0.18 0.93 0.95
Page : 5/19
F-QAD-05-06
TEST CONTINUATION SHEET
TEST SPEC. :- Apply 2.5 Nm with unmatch key START DATE : 09.05.2017
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
4 5 6 4 5 6
RESULT :- PASSED
F-QAD-05-06 Page: 7/19
TEST REPORT
PRODUCT NAME : DOOR LOCK CUSTOMER :- M&M
TEST SPEC. :- 1 cycle = SST for 2 hrs-->60°C for 16 hrs---> 50°C, 95%RH for 6 hrs.
START DATE : 04.04.2017
Total 4 cycles to be performed.
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
13 14 15 13 14 15
1 cycle = SST for 2 hrs-->60°C SST Chamber
for 16 hrs---> 50°C, 95%RH Oven FUNCTIONALL FUNCTIONALL
1 Rust proof test OK
for 6 hrs. Total 4 cycles to be Humidity Y OK Y OK
performed. Chamber
Operating
kgf
force
SAMPLES IN OVEN
TEST SPEC. :- No White rust 120 hrs and No Red rust 240 hrs START DATE : 04.04.2017
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
10 11 12 10 11 12
Operating
kgf
force
TEST SPEC. :- As per JIS D 0207 F3.Cylinder portion of door lock to be masked and kept in dust
chamber. Stirring time : 5 sec, Settling time : 15 min. Repeat this procedure for a duration of 8 hrs. START DATE : 04.04.2017
( without key)
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
7 8 9 7 8 9
Operating
kgf
force
TEST SPEC. :- Storage at Low temperature for 24 hrs at -40°C START DATE : 04.04.2017
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
16 17 18 16 17 18
Operating
kgf
force
TEST SPEC. :-Storage at Hight temperature for 48 hrs at +85°C START DATE : 05.04.2017
OBSERVATIONS
TESTING
S. No TESTING ITEM SPECIFICATION EQUIPMEN BEFORE AFTER REMARKS
T
16 17 18 16 17 18
Storage at Hight
Storage at High
1 temperature for 48 hrs at Oven FUNCTIONALLY OK FUNCTIONALLY OK OK
temperature
+85°C
TEST SPEC. :-Apply following chemical in the exposed part of sample Interior cleaner, glass cleaner, coffee, coke, soap water,
START DATE : 07.06.2017
Diesel & Petrol. Then preserve the sample for 24 hrs at room temperature
Petrol
TEST NAME :- High and low temperature durability NO. OF SAMPLES :- 16~18
10321
TEST SPEC. :- 5000 cycles at +85°C, 5000 cycles at -30°C COMP. CYCLES :- 10665
10771
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER HIGH AFTER LOW REMARKS
ITEM EQUIPMENT
16 17 18 16 17 18 16 17 18
Operating
kgf
force
Key Insertion 0.80 0.80 0.70 0.74 0.72 0.68 0.72 0.70 0.66 OK
PUSH PULL
1.2kgf max
GAUGE
Key Removal 0.60 0.80 0.70 0.56 0.76 0.64 0.54 0.74 0.62 OK
TEST SPEC. :- One sample in each of 6 axis to be dropped from a height of 1m START DATE : 07.06.2017
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
22 23 24 22 23 24
One sample in
each of 6 axis to be
1 Drop test 1M Scale FUNCTIONALLY OK FUNCTIONALLY OK OK
dropped from a
height of 1m
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
19 20 21 19 20 21
Operating
kgf
force
TEST SPEC. :- 5 Cycles , 1 cycle = 25°C to 60°C 90% RH( 2hrs)→60°C 90% RH( 4 hrs)→
60°C,90% RH to 45°C 95% RH( 2hrs)→45°95% RH(9.5 hrs)→45°C0%RH(0.5 HRS) →45°C0%RH START DATE : 04.04.2017
TO -10°C( 2hrs)→-10°C( 1 hrs)→-10°C to 25°C(1hrs)
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
32 33 34 32 33 34
Operating
kgf
force
TEST SPEC. :- One cycle consist 1 hr at +85°C and one cycle consist 1 hr at -40°C.
Transistion time < 10 sec START DATE : 04.04.2017
Total no of cycles: 50
OBSERVATIONS
TESTING TESTING
S. No SPECIFICATION BEFORE AFTER REMARKS
ITEM EQUIPMENT
22 23 24 22 23 24
Operating
kgf
force