Professional Documents
Culture Documents
TG4825-1
2010-12-02
Supersedes TG4825-1
10DEC05
Confidential
Theory Guide
for the
KODAK DIRECTVIEW CR 825/850 Systems
Service Codes: 5634 and 4825
Important
• Qualified service personnel must repair
this equipment.
• When doing procedures associated with
this equipment, you must use safe work
practices and wear the correct personal
protective equipment (for example, safety
eyewear) according to your company’s
standard operating procedures.
H177_0500AC
Table of Contents
Description Page
Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Main Subsystems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Radiography Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Comparison of Film/Screen and Computed Radiography (CR) . . . . . . . . . . . . 13
Overview of CR Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Exposing the Storage Phosphor Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Stimulating the Phosphor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Changing Light Energy to an Analog Signal . . . . . . . . . . . . . . . . . . . . . . . . 19
Changing Analog Signals to Digital Signals . . . . . . . . . . . . . . . . . . . . . . . . 21
Processing the Digital Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Overview of Workflow Using the CR 825/850 System . . . . . . . . . . . . . . . . . . . . 23
Before Loading the Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Loading the Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fastening the Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Preparing to Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Scanning the Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Erasing the Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Inserting the Plate Back into the Cassette Shell . . . . . . . . . . . . . . . . . . . . . . . . 30
Removing the Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Storage Phosphor Cassette. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Size and Resolution of Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fast Scan/Slow Scan Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Image Matrix Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Reading the Bar-Code Label of the Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
THEORY GUIDE
2010-12-02
TG4825-1 Cassette Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Page Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3 of 120 Duplex CAM Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cassette Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Cassette Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Plate Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Optical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
GALVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Collector and Photomultiplier Tube (PMT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Scan/Erase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Plate Positioning Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Lead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Extraction Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Reference Sensor S9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Plate Present Sensor S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Slow Scan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Erase Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Lamp Current Sensors CS1–CS5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Imaging Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Scanning the Screen - Slow Scan/Fast Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Obtaining the Image Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Processing the Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Processing the Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Logic and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Operator Input Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Distribution of Images to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Uninterruptible Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
THEORY GUIDE
2010-12-02
TG4825-1 Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Page Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
4 of 120 Error and Activity Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Error Frequency Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Actuation Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
THEORY GUIDE Equipment Description
2010-12-02
TG4825-1
Page
Section 1: Equipment Description
5 of 120
Features and Functions
The KODAK DIRECTVIEW CR 825/850 System is a LASER SCANNER that reads a latent
image made on a STORAGE PHOSPHOR SCREEN during an X-ray exam and provides a
digital image. Physicians and radiologists can then view, improve, store and make a print of
the image, and send the image across a computer network.
Note
• Devices in a cluster configuration can only send information to
other devices in the same cluster. Devices in one cluster cannot
send information to devices in other clusters.
• The CR 825 System will not operate in a cluster.
Note
FEs providing remote service cannot view the information about the
patient on images.
THEORY GUIDE Equipment Description
2010-12-02
TG4825-1 The following table describes the specifications for the number of CASSETTES per hour:
Page
9 of 120
Size CR 825 System CR 850 System
18 x 24 GP 72 90
24 x 30 GP 62 80
35 x 35 GP 70 90
35 x 43 GP 62 85
18 x 24 HR 70 90
24 x 30 HR 62 80
LONG-LENGTH 60 82
CASSETTE
Tolerance is ± 5
The CR 825 System is identical to the CR 850 System except that the software decreases
the speed.
THEORY GUIDE Equipment Description
2010-12-02
TG4825-1 Main Subsystems
Page
10 of 120
TOUCH EXTERNAL
SCREEN BAR CODE to
MONITOR READER network
CR 850 SYSTEM
SCREEN
Plate
Handling
Power Distribution
K1 RELAY DC power to
all BOARDS
PS1 and MOTORS
AC power POWER
T1
UPS
90 - 264 V AC TRANSFORMER SUPPLY
H194_5044DC
THEORY GUIDE Equipment Description
2010-12-02
TG4825-1
Page Subsystem Description See:
11 of 120
Cassette • includes: Storage Phosphor
Cassette
– STORAGE PHOSPHOR
SCREEN that captures and stores the X-
ray image for processing
– CASSETTE SHELL that holds the PLATE
• available in 5 sizes and 3 resolutions (GP,
HR, and EHR)
Cassette Handling • loads the CASSETTE into the CR 825/850 Cassette Handling
System
• removes the PLATE from the CASSETTE
SHELL
• after scanning, installs the PLATE in the
CASSETTE SHELL
• allows the CASSETTE to be removed from
the CR 825/850 System
Optical • controls and moves the laser beam to the Optical
SCREEN
• captures the blue light emitted from the
SCREEN
Scan/Erase • moves the PLATE at a uniform speed: Scan/Erase
– through the scanning area
– to the erase position
• removes the residual image on the SCREEN
by exposing it to intense light
• inserts the PLATE into the CASSETTE
SHELL again
THEORY GUIDE Equipment Description
2010-12-02
TG4825-1 Subsystem Description See:
Page
12 of 120 Imaging • assembles the data from the screen and Imaging Sequence
changes it to digital format
• processes the image
Logic and Control • processes commands from the operator Logic and Control
• controls the operation of all subsystems
• sends processed images to the network for
distribution
Power Distribution • provides power for all subsystems Power Distribution
• includes an Uninterruptible Power Supply
(UPS)
• has an INTERLOCK SWITCH that actuates
when the FRONT DOOR is opened
Error and Activity • records logs of errors in the system Logs
Logs • records user actions
THEORY GUIDE Radiography Theory
2010-12-02
TG4825-1
Page
Section 2: Radiography Theory
13 of 120
Comparison of Film/Screen and Computed Radiography (CR)
SCREEN
AERIAL
IMAGE
FINAL VISIBLE
X-RAY latent image visible image IMAGE
TUBE (Storage Phosphor) (CRT) (Film or Viewer)
ENHANCED
STORAGE CONVERSIONS PROCESSING
PHOSPHOR
SCREEN
AERIAL
X-rays are used in medical imaging to make an image of given body parts on a surface,
which can be read by a radiologist or other medical personnel. The available systems for
capturing these images are:
• Film/Screen - captures a projection image on an X-ray film
• Computed Radiography (CR) - captures a digital image
THEORY GUIDE Radiography Theory
2010-12-02
TG4825-1 The following phases are necessary to capture and process projection radiographs for both
Page film/screen systems and CR systems:
14 of 120
Overview of CR Technology
Operations
The following operations are necessary to capture the latent image in the STORAGE
PHOSPHOR SCREEN and change it to a digital image that can be viewed on a computer
screen and sent to a PRINTER.
• Exposing the Storage Phosphor Screen
• Stimulating the Phosphor
• Changing Light Energy to an Analog Signal
• Changing Analog Signals to Digital Signals
• Processing the Digital Image
THEORY GUIDE Radiography Theory
2010-12-02
TG4825-1 Exposing the Storage Phosphor Screen
Page
17 of 120 X-RAY latent
aerial
TUBE image
image Lighter values indicate that more
x-rays were absorbed by the
SCREEN - bone tissue
H194_5033BC
SAMPLING
image image
sample matrix
grid
H194_5014HC
Analog signals are changed to digital signals by sampling the blue light from the STORAGE
PHOSPHOR SCREEN and moving it through an ANALOG-TO-DIGITAL CONVERTER to
make a digital value for the brightness of each sample.
Sampling is similar to making a photograph of the signal at a given time. The sample has
both a horizontal and a vertical value. The size of the sample is defined in the system
software for both the horizontal and vertical directions.
• The horizontal value indicates a point in time in the motion of the laser beam across the
SCREEN.
• The vertical value indicates a line on the screen at a right angle to the scanning direction.
THEORY GUIDE Radiography Theory
2010-12-02
TG4825-1 If you find both the horizontal and the vertical points of the sample on an imaginary matrix,
Page similar to the one in the graphic, the result indicates one pixel in the digital image.
22 of 120
Continual analog input values are changed to output values. In this process, the replacement
of small ranges of analog input values with one digital output value occurs. The digital output
value indicates one pixel of information on the TOUCH SCREEN MONITOR.
The output is a linear digital signal. The CR 825/850 System emits a 16-bit digital signal with
a total signal range of 65,536 levels. Because it is not possible for the human eye to see this
range of separate values, the CR 825/850 System changes the 16-bit linear image data to
12-bit log data. This 12-bit log provides data from 0–4095 values. These values are used in
the CR 825/850 System.
Note
If the facility has a Hospital Information System/Radiographic Information System (HIS/RIS)
that is HL-7 compatible, the patient information can be automatically downloaded to the
CR 825/850 System through a HIS/RIS gateway. If no automatic connection is available, the
information can be manually entered at a ROP or a CR 825/850 System.
3 The operator can select network nodes to send the image data to.
4 The operator uses a CR CASSETTE to do the exam, capturing the latent image on the
STORAGE PHOSPHOR SCREEN.
5 Using the CR 825/850 System or the ROP, the operator enters the CASSETTE ID
information by scanning the BAR-CODE LABEL on the CASSETTE or entering it
manually.
6 The operator inserts the exposed CASSETTE into the CR 825/850 System. The system
scans the SCREEN, capturing the latent image on the SCREEN and changing it to a
digital image. After scanning, the SCREEN is automatically erased and inserted into the
CASSETTE SHELL.
7 The CR 825/850 System processes the image. If the system is in:
• Pass-Through Mode - the image is automatically sent to all network nodes
• QA Mode - the operator can process the image and then send it to other network
nodes
8 If necessary, the image can be processed and sent to network nodes again.
THEORY GUIDE Sequence of Operation
2010-12-02
TG4825-1 Before Loading the Cassette
Page
24 of 120 1 After initializing, the CR 825/850 System is ready to receive a CASSETTE for scanning.
2 The radiology technologist uses a Computed Radiology (CR) CASSETTE to capture the
latent image of the body part on the SCREEN.
Status Summary: Ready to Receive a Cassette
• DUPLEX CAM is at the home position 1
• DRIVE ROLLERS and IDLER ROLLERS are in contact with the
CASSETTE
• PIVOTING PLUSH is in the open position
• LIGHT SEAL BAR is in the open position
• CASSETTE DRIVE MOTOR is stopped
• EXTRACTION BAR is at the home position
Note
The MSC BOARD continually monitors the CASSETTE LOAD SENSOR S2. At the S2
SENSOR, the system must detect a CASSETTE within 5 seconds or an error message
displays.
3 The INTERNAL BAR-CODE READER reads the size, speed, and serial number of the
CASSETTE, then:
• emits a sound
• sends information to the MCPU BOARD A2:
– CASSETTE Detected message
– size of the CASSETTE
THEORY GUIDE Sequence of Operation
2010-12-02
TG4825-1 4 The MCPU BOARD A2 sends:
Page
25 of 120 • CASSETTE Detected message to the MSC BOARD A1
• Scan Request message to the INTERNAL PC
5 The INTERNAL PC:
• checks that it has the quantity of memory necessary to receive an image
• makes a raw image file to receive the image
• sends a Scan Request Reply message to the MCPU BOARD A2 with a value of OK
6 The MCPU BOARD A2:
• sends a message to the MSC BOARD A1 to load the CASSETTE
• sends the information about the size and speed of the CASSETTE to the DIGITIZER
BOARD
Note
If the bar-code readout is not successful, the operator must enter the data manually. When
bar-code data is entered manually, the data is provided by the INTERNAL PC and not the
BAR-CODE READER.
7 The CASSETTE DRIVE MOTOR M2 actuates. The MOTOR drives the TIMING BELTS,
which rotate the DRIVE ROLLERS.
8 The DRIVE ROLLERS drive the CASSETTE to the back until the CASSETTE REAR
SENSOR S3 detects the CASSETTE.
9 The CASSETTE REAR SENSOR S3 sends a signal to the MSC BOARD A1 to
deactuate the MOTOR.
10 After a 20-millisecond delay, the MSC BOARD A1 deactuates the MOTOR.
THEORY GUIDE Sequence of Operation
2010-12-02
TG4825-1 Status Summary: Cassette Loaded
Page
26 of 120 • DUPLEX CAM is in the home position
• DRIVE/IDLER ROLLERS are engaged on the CASSETTE
• CASSETTE is at the CASSETTE REAR STOP and the CLAMP
BARS are open
• CASSETTE DRIVE MOTOR M2 is stopped
• PLATE remains inside the CASSETTE
• HOOKS on the EXTRACTION BAR are not extended
Preparing to Scan
1 The SLOW SCAN MOTOR starts rotating the LEAD SCREW, pulling the PLATE down
from the CASSETTE.
• When the EXTRACTION BAR moves down to the position immediately before
scanning starts, the LOWER ARM of the PLATE POSITIONING ASSEMBLY moves
forward to touch the back of the PLATE, which is partially out of the CASSETTE
SHELL. The LOWER ARM keeps the PLATE from touching the WALLS of the
CASSETTE when it moves out of the CASSETTE.
• After the LOWER ARM moves forward to touch the back of the PLATE, the UPPER
ARM of the PLATE POSITIONING ASSEMBLY also moves forward. It keeps the
larger PLATE steady during scanning and when they leave and move back into the
CASSETTE.
2 When the PLATE is moving into the start of scan position, the MCPU BOARD A2
energizes the PMTs and sets the SIGNAL CHANNEL for the PMTs to 0.
THEORY GUIDE Sequence of Operation
2010-12-02
TG4825-1 3 The PLATE PRESENT SENSOR S5 detects that a PLATE is fastened and sends a
Page message of the status to the MSC BOARD A1.
28 of 120
Note
• The fast scan motion is an almost horizontal trace across the SCREEN, from the back of
the SCREEN toward the front. When it reaches the end of a line, it does a fast retrace to
start another line. During the scanning, the SCREEN is moving down at a controlled
speed to make each fast scan trace one pixel line higher up on the SCREEN than the line
before. The result is that the fast scan is in a slightly diagonal trace across the SCREEN.
• The slow scan runs for a determined number of lines in the vertical direction. A set
number of samplings occur for each line. The number is determined by the size of the
THEORY GUIDE Sequence of Operation
2010-12-02
TG4825-1 SCREEN. Both the number of lines and the number of samplings are set up in the
Page calibration for that size of SCREEN.
29 of 120
5 When the end of the scan is reached, the MSC BOARD A1 sends a status message to
the MCPU BOARD A2.
6 The MCPU BOARD A2 de-energizes the PMTs, GALVO, and the LASER.
7 The MCPU BOARD A2 sends a Scan End message to the INTERNAL PC. The TIMED
PROGRESS BAR displays until the image is transferred to the INTERNAL PC.
Note
The length of time the ERASE LAMPS illuminate is determined by the highest pixel code
value of the image that was scanned. If one pair of LAMPS is not operating, the time
increases by a factor of 2. If more than one pair of LAMPS is not operating, a message
displays on the TOUCH SCREEN MONITOR.
6 When the SCREEN is erased, the MSC BOARD A1 sends the erase done status to the
MCPU BOARD A2.
THEORY GUIDE Sequence of Operation
2010-12-02
TG4825-1 Inserting the Plate Back into the Cassette Shell
Page
30 of 120 1 The MCPU BOARD A2 issues a command to the MSC BOARD A1 to:
• return the EXTRACTION BAR to the home position
• insert the SCREEN into the CASSETTE
2 The MSC BOARD A1 reverses the SLOW SCAN MOTOR, which moves the PLATE up
into the open CASSETTE SHELL.
3 The PLATE POSITIONING ASSEMBLY guides the PLATE into the CASSETTE SHELL
from the back side.
4 When the EXTRACTION BAR reaches the home position, the SLOW SCAN MOTOR
stops. At the home position, the ENCODER counts are the saved value.
Status Summary: Screen Inserted into the Cassette
• SLOW SCAN MOTOR is stopped
• SCREEN is inside the CASSETTE
• HOOKS are inside the SCREEN
Note
The CR 825/850 System cannot process another PLATE until the scan end status is received.
THEORY GUIDE Storage Phosphor Cassette
2010-12-02
TG4825-1
Page
Section 4: Storage Phosphor Cassette
32 of 120
Overview
CASSETTE
SHELL
PLATE
NOSEPIECE
STORAGE
PHOSPHOR
SCREEN
PLATE
PROTECTIVE COATING
PHOSPHOR/BINDER
BAR CODE LABEL
ESTAR Base
BLACK CELLULOSE
ACETATE BACKING
SIDE-1 LEAD (Pb) BACKSCATTER LAYER
EXTRUSION
ALUMINIUM (Ai)
HONEYCOMB PANEL
H194_5024HCA
H194_5024HC
Note
The 35 x 43 cm SCREEN is not compatible with the CASSETTES of the same size used with
the KODAK DIGITAL SCIENCE CR 400 System.
THEORY GUIDE Storage Phosphor Cassette
2010-12-02
TG4825-1 The CR 825/850 System uses SCREENS with the following resolutions.
Page
35 of 120
Resolution of the
Description
Screen
General Purpose • thicker PHOSPHOR COATING than the HR SCREEN, making the
(GP) image less sharp
• no special exposure procedures are necessary
High Resolution • thinner PHOSPHOR COATING than the GP SCREEN, making the
(HR) image sharper
• approximately 2 times the X-ray exposure is necessary
Enhanced High • thinner PHOSPHOR COATING than the HR SCREEN, improving the
Resolution (EHR) image quality
The light intensity of the exposed GP SCREEN is less than the HR and EHR SCREENS. The
CR 825/850 System adjusts for the difference in light intensity by adjusting the pixel code
values in the image processing.
THEORY GUIDE Storage Phosphor Cassette
2010-12-02
TG4825-1 Fast Scan/Slow Scan Directions
Page
36 of 120
43 cm
Slow 35 cm
Scan 30 cm
18 cm
15 cm
35 cm 35 cm 24 cm 30 cm 24 cm
The diagram indicates the direction of the 2 scanning actions for each size CASSETTE:
• slow scan - the SCREEN moves vertically from up to down during scanning
• fast scan - the laser beam moves horizontally across the SCREEN at the same time it
moves down
The slow scan direction for CASSETTES is important, because problems in the slow scan
process can cause artifacts in the image. For example, banding artifacts can appear across
the SCREEN in the horizontal direction, but the cause of the artifact might be a problem with
the vertical slow scan motion of the SCREEN.
THEORY GUIDE Storage Phosphor Cassette
2010-12-02
TG4825-1 Image Matrix Size
Page
37 of 120 The CR 825/850 System scans the STORAGE PHOSPHOR SCREENS at the resolutions in
the table below. The scan rate is the same for General Purpose (GP), High Resolution (HR)
SCREENS, and Enhanced High Resolution (EHR) of the same sizes.
BAR CODE
H194_5025GCA
H194_5025GC
Digit Value
1 Has the value 9
2 Resolution:
1 = GP
2 = HR
3 = EHR
THEORY GUIDE Storage Phosphor Cassette
2010-12-02
TG4825-1 Digit Value
Page
40 of 120 3–4 Size:
01 = 24 x 18 cm
02 = 24 x 30 cm
03 = 35 x 35 cm
04 = 35 x 43 cm
05 = 35 x 43 cm L
06 = 15 x 30 cm
07 = 24 x 30 cm (HR)
08 = 24 x 18 cm (EHR)
09 = 24 x 30 cm (EHR)
10 = 35 x 35 cm C
11 = 35 x 43 cm C
5–10 Serial number of the CASSETTE
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1
Page
Section 5: Cassette Handling
41 of 120
Overview
CASSETTE
SLED PLATE
DUPLEX CAM
INTERMEDIATE PLATE
EXTRACTION BAR
H194_5026HCA
H194_5026HC
The Cassette Handling subsystem moves the CASSETTE into position in the CR 825/850
System to remove the PLATE from the CASSETTE for scanning the SCREEN. The Cassette
Handling subsystem includes the following components:
• Duplex CAM Assembly
• Cassette Entry
• Cassette Transport
• Plate Handling
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 Overview of operation:
Page
42 of 120 1. The PLATE is released from the CASSETTE.
2. The EXTRACTION BAR fastens onto the PLATE and moves it down during scanning.
3. After scanning and erasing, the SCREEN moves up and is inserted into the CASSETTE
again.
4. The CASSETTE is moved to the CASSETTE LOADING STATION for removal by the
operator.
SLED
CAM CAM
MOTOR FOLLOWER T A T I ON
RO
SLED
PLATE
S11 OUTER
CAM SENSOR
S10 INNER
H177_1233ACC
Facing CAM SENSOR H194_5034ACA
H177_1233AC CAM MOTOR H194_5034AC
Position 3 Position 4
H194_5042DC
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 Component Description
Page
44 of 120 Sled CAM The SLED CAM is the GROOVE in the side of the DUPLEX CAM. It
executes the motions necessary to load and release the CASSETTE.
Sled CAM Moves the SLED PLATE backward and forward when the DUPLEX CAM
Follower rotates.
Sled Plate When the SLED PLATE moves backward and forward with the motion of
the DUPLEX CAM, the SLED PLATE engages components on the
INTERMEDIATE PLATE to actuate operations of the Cassette Handling
subsystem. Includes:
• CASSETTE ENTRY SENSOR S1
• CASSETTE LOAD SENSOR S2
• CASSETTE REAR SENSOR S3
• DRIVE MOTOR M2
Intermediate Components fastened to the INTERMEDIATE PLATE provide the
Plate direction of motion for components on the SLED PLATE when it moves
backward and forward.
Hook CAM The HOOK CAM is the outside edge of the DUPLEX CAM. The HOOK
CAM moves the EXTRACTION BAR HOOKS up and down when the
DUPLEX CAM rotates.
CAM Motor M1 Moves the DUPLEX CAM to each of 4 positions. The INNER CAM
SENSOR S10 and OUTER CAM SENSOR S11 send information to the
MSC BOARD A1, which sends a message to the CAM MOTOR M1 to
move the DUPLEX CAM to one of the 4 positions:
• position 1 = INNER CAM SENSOR S10 and OUTER CAM SENSOR
S11 are blocked
• position 2 = INNER CAM SENSOR S10 is blocked
• position 3 = no CAM SENSORS are blocked
• position 4 = OUTER CAM SENSOR S11 is blocked
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 Component Description
Page
45 of 120 CAM Sensors: When the DUPLEX CAM moves to each of 4 positions, the RING
• Inner CAM FLAGS block or unblock the path of the beam of the INNER and
Sensor S10 OUTER CAM SENSORS. The status of the SENSORS is sent to the
MSC BOARD A1, which starts the motion of the DUPLEX CAM to the
• Outer CAM
next position.
Sensor S11
Ring Flags: Block and unblock the path to the INNER CAM SENSOR S10 and
• Home Flag OUTER CAM SENSOR S11 when the DUPLEX CAM rotates.
• Position Flag
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 Cassette Entry
Page
46 of 120
CASSETTE ENTRY
SENSOR S1
INPUT SLOT
A1
MSC
BOARD
A2
MCPU
BOARD
INTERNAL
BAR CODE
READER
H194_5051HCA
RS-232 H194_5051HC
The Cassette Entry components detect that a CASSETTE is loaded and send information
about the CASSETTE to the MSC BOARD A1 and the MCPU BOARD A2.
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1
Page Component Description
47 of 120
Cassette Entry The CASSETTE ENTRY SENSOR is continually monitored to detect
Sensor S1 a CASSETTE. When a CASSETTE is inserted, the light beam of S1
is blocked.
Internal Bar-Code Reads the bar-code information from BAR-CODE LABEL on the
Reader CASSETTE and sends it to the MCPU BOARD A2. The BAR-CODE
READER also sends information to the MSC BOARD A1 using an
RS-232 connection.
1. The operator inserts a CASSETTE into the INPUT SLOT.
2. When the CASSETTE ENTRY SENSOR S1 is blocked by the end of the CASSETTE, a
Cassette Detected message is sent to the MSC BOARD A1.
3. The MSC BOARD A1 sends a signal to the INTERNAL BAR-CODE READER, which then
reads the BAR-CODE LABEL on the CASSETTE. The BAR CODE provides the following
information about the CASSETTE:
• size
• speed
• serial number
4. The INTERNAL BAR-CODE READER sends the information about the CASSETTE to the
MSC BOARD A1.
5. The system emits a beep.
6. The MSC BOARD A1 sends:
• Cassette Detected message to the MCPU BOARD A2
• CASSETTE ID to the MCPU BOARD A2
7. The MCPU BOARD A2 sends:
• Cassette Detected message to the MSC BOARD A1
• Scan Request message to the INTERNAL PC
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 8. The INTERNAL PC:
Page
48 of 120 • checks that it has the quantity of memory necessary to receive an image
• makes a raw image file to receive the image
• sends a Scan Request Reply message to the MCPU BOARD A2 with a value of OK
9. The MCPU BOARD (A2):
• sends a message to the MSC BOARD A1 to load the CASSETTE
• sends information about the size and speed of the CASSETTE to the DIGITIZER
BOARD
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 Cassette Transport
Page
49 of 120 CASSETTE LOAD
DRIVE SENSOR S2
ROLLERS
CASSETTE REAR
SENSOR S3
IDLER
ROLLERS
PIVOTING
PLUSH
END STOP
DRIVE
MOTOR
CASSETTE ENTRY
SENSOR S1
The Cassette Transport components move the CASSETTE into the correct position for
scanning and provide a light-tight environment around the CASSETTE.
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1
Page Component Description
50 of 120
Drive Motor Provides the motion of the DRIVE ROLLER that moves the
CASSETTE toward the END STOP.
Drive Rollers Move the CASSETTE from the Cassette Entry area to the END
STOP. At the END STOP, the CASSETTE is in the correct position
for scanning.
Idler Rollers Hold the CASSETTE in the correct position when the DRIVE
ROLLERS move the CASSETTE toward the END STOP. The IDLER
ROLLER is on the opposite side of the CASSETTE from the DRIVE
ROLLER.
Sled CAM The part of the DUPLEX CAM that moves the SLED PLATE. See
Duplex CAM Assembly. Not visible in the graphic.
Sled Plate Moves backward and forward when the CASSETTE moves toward
the END STOP and back to the Cassette Entry area. In combination
with the INTERMEDIATE PLATE, the SLED PLATE actuates the
motion of the PIVOTING PLUSH.
Pivoting Plush When the CASSETTE is in scanning position, makes a light-tight
environment around all sides of the CASSETTE. The PIVOTING
PLUSH has FIBERS fastened to BARS on each side of the
CASSETTE. To prevent light from reaching the SCREEN when it is
removed from the CASSETTE, the PIVOTING PLUSH rotates
toward the CASSETTE.
Cassette Entry Detects that a CASSETTE was placed in the Cassette Transport
Sensor S1 area.
Cassette Load Detects that a CASSETTE is loaded and has contact with the
Sensor S2 DRIVE ROLLERS and IDLER ROLLERS.
Cassette Rear Detects that a CASSETTE has reached the END STOP and
Sensor S3 deactuates the DRIVE MOTOR.
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 1. The SLED CAM moves to position 2, which moves the SLED PLATE 0.640 cm (0.250 in.)
Page forward.
51 of 120
2. The DRIVE MOTOR M2 actuates. The DRIVE MOTOR M2 drives the TIMING BELTS,
which rotate the DRIVE ROLLERS. TIMING BELTS are not visible in the graphic.
3. The DRIVE ROLLERS drive the CASSETTE to the back until the CASSETTE REAR
SENSOR S3 detects the CASSETTE.
4. The CASSETTE REAR SENSOR S3 sends a signal to the MSC BOARD A1 to deactuate
the MOTOR.
5. After a 20-millisecond delay, the MSC BOARD A1 deactuates the DRIVE MOTOR M2.
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 Plate Handling
Page
52 of 120 The Plate Handling components remove the
Fastening the PLATE
to the EXTRACTION BAR PLATE from the CASSETTE SHELL and
fasten it to the EXTRACTION BAR.
CASSETTE END STOP The EXTRACTION BAR holds the
PLATE during the scanning operation, then
inserts it back into the CASSETTE SHELL.
EXTRACTION HOOKS
BAR
CASSETTE
PLATE
SCREEN
EXTRACTION
BAR
H194_5028CCA
H194_5028CC
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1
Page Component Description
53 of 120
Hook CAM When the DUPLEX CAM moves through positions 1 - 4, the HOOK
CAM begins the actions to release the PLATE from the CASSETTE
and fasten it to the EXTRACTION BAR. For more information, see
Duplex CAM Assembly.
Hook Yoke Follower Transfers the motion of the HOOK CAM to press down on the HOOK
YOKE ASSEMBLY. The HOOK YOKE FOLLOWER, HOOK CAM, and
HOOK YOKE ASSEMBLY are not visible in the graphic.
Hook Yoke Moves the HOOK YOKE WHEELS and HOOK YOKE LEVERS to
Assembly start moving the HOOKS that fasten to the PLATE. HOOK YOKE
WHEELS are not visible in the graphic.
Extraction Bar Removes the PLATE from the CASSETTE, moves the PLATE
vertically through the scanning and erasing operations, and returns it
to the CASSETTE. Includes:
• HOOK YOKE LEVERS - release the LATCH that fastens the
PLATE to the CASSETTE SHELL
• HOOKS - fasten the PLATE to the EXTRACTION BAR
1. When the DUPLEX CAM rotates from position 1 toward position 2, the HOOK CAM
presses down on the HOOK CAM FOLLOWER.
2. The HOOK YOKE FOLLOWER presses down on the HOOK YOKE ASSEMBLY, making
the HOOK YOKE WHEELS press down on the HOOK YOKE LEVERS of the
EXTRACTION BAR.
3. The HOOKS move up into the 2 SLOTS in the PLATE.
4. When the DUPLEX CAM moves to position 2, the LATCH inside the PLATE releases the
SCREEN from the CASSETTE SHELL.
5. The spring-loaded HOOKS fasten to the PLATE.
THEORY GUIDE Cassette Handling
2010-12-02
TG4825-1 6. The EXTRACTION BAR holds the PLATE when the PLATE is removed from the
Page CASSETTE SHELL, moved through the scan/erase operation, and inserted into the
54 of 120
CASSETTE SHELL again.
7. When the PLATE is inserted, the DUPLEX CAM rotates to positions 3 and 4, releases the
HOOKS and locks the PLATE inside the CASSETTE.
THEORY GUIDE Optical
2010-12-02
TG4825-1
Page
Section 6: Optical
55 of 120
Overview
SCREEN
PMTs
COLLECTOR
A5
A2
INTERNAL PMT/DAS
PC MCPU BOARD
BOARD
DIGITIZER A/D
BOARD CONVERTER
analog
A3 digital image data blue
image light
data
red
FOLD MIRROR laser
light
motion
commands
F-THETA LENS
A4
GALVO
GALVO
BOARD
LASER
A1
A18 LASER DRIVER A17 LASER DIODE
PRE-REGULATOR DRIVER BOARD MSC
BOARD BOARD
H194_5045DCA
H194_5045DC
THEORY GUIDE Optical
2010-12-02
TG4825-1 The Optical subsystem:
Page
56 of 120 • makes the laser beam and provides the deflection of the beam onto the SCREEN
• moves the laser beam across the SCREEN at a controlled rate to release the stored
energy in the PHOSPHOR
• obtains the image by capturing the light that was released and changing it to a digital
format
The Optical subsystem includes the following main components:
• Laser
• GALVO
• Collector and Photomultiplier Tube (PMT)
THEORY GUIDE Optical
2010-12-02
TG4825-1 Laser
Page
57 of 120
PLATE
F THETA LENS
FOLD MIRROR
F THETA LENS
GALVO
H194_5029HCA
H194_5029HC GALVO
THEORY GUIDE Optical
2010-12-02
TG4825-1
Page Component Description
58 of 120
Laser Type 30 mW LASER DIODE DRIVER BOARD that emits a red
beam of light of high intensity. The LASER DRIVER PRE-
REGULATOR BOARD A18 controls the power of the LASER:
• Threshold - supplies minimum power when the LASER is moving
to the start of the next line - retrace
• Scan - supplies full power to the LASER during scanning
• Full-on - used for diagnostics
Collimating Optics Provides focus for the light beam to make the spot of light the
correct size on the SCREEN - not visible in the graphic.
Manual Safety Has a NEUTRAL DENSITY FILTER that decreases the power of the
Shutter light emitted by the LASER. When FEs check the operation of the
Optical subsystem, they can change the position of the SHUTTER to
make the light from the LASER move through the FILTER. The
FILTER decreases the power of the LASER, which prevents damage
to the eyes. The graphic on Page 55 indicates the position of the
MANUAL SAFETY SHUTTER when it is in the path of the LASER.
Clock Signal
A3 A18 A17
Desired Position
Plate Size
DIGITIZER LASER DRIVER LASER DRIVER
Offset and Amplitude
BOARD PRE-REGULATOR DIODE BOARD
BOARD
Line Start Signal
Closed Loop
Servo Circuit
H194_5041HC
DESIRED-POSITION
TRACE
DWELL TIME
ACTUAL-POSITION
TRACE
"0" Velocity
VELOCITY
analog
signal
LIGHT COLLECTOR
PMT
(1 of 2)
BLUE FILTER
blue light
PHOSPHOR SCREEN
H194_5009GC
THEORY GUIDE Optical
2010-12-02
TG4825-1
Page Component Description
64 of 120
Digitizer Board A3 Controls the operation of the GALVO BOARD A4 and the PMT/DAS
BOARD A5 to provide for the measurement and collection of image
data at the correct time:
• sends a signal to the GALVO to rotate the MIRROR to move the
laser beam in the fast scan direction across the SCREEN
• sends a signal to the PMT/DAS BOARD A5 to measure the
emitted light at controlled times. Each measurement makes a pixel
in the completed image.
Light Collector Provides the collection of the blue light emitted from the SCREEN
and sends it toward the PMTs. The inside surface of the
COLLECTOR is reflective.
Blue Filter Removes any red laser light reflected from the SCREEN, allowing
only the blue light to reach the PMTs.
Photomultiplier 2 LIGHT SENSORS, which emit a current signal corresponding to the
Tubes (PMT) light reaching the FACE of the PMT. The PMTs use a high-voltage
POWER SOURCE to operate. The voltage of the POWER SOURCE
determines the sensitivity of the PMTs.
PMT/DAS Board A5 • Changes analog signals from the PMTs to digital format:
– amplifies the signals from the 2 PMTs
– adds the signals from the PMTs
– filters the summed signal
– changes the summed signal to a digital format
• Measures the strength of the laser beam and changes it to digital
format.
THEORY GUIDE Optical
2010-12-02
TG4825-1 Collection of the Blue Light
Page
65 of 120
Blue Light
From PLATE
/SCREEN
DYNODE 2
-350 V DC
DYNODE 1
-400 V DC
Blue Light
From PLATE
FOCUSING ELECTRODE
/SCREEN
-500 V DC
PHOTOCATHODE
-600 V DC
H194_5043HC
When the red light from the LASER reaches the SCREEN, blue light is emitted in random
directions. The COLLECTOR captures most of the rays of blue light and provides the
deflection of the rays toward the FACE of the PMTs.
Changing the Blue Light to Electrical Current
1 Some of the red light from the LASER that reaches the SCREEN is reflected and enters
the COLLECTOR. A BLUE FILTER between the COLLECTOR and the PMTs rejects
most of the red light and allows the blue light to enter. The PMTs receive only the blue
light from the SCREEN.
2 Inside the PMT are a number of components that are connected to varying levels of high
voltage. The circuits on the PMT/DAS BOARD separate the high voltage into a
THEORY GUIDE Optical
2010-12-02
TG4825-1 descending series of voltages. These voltages are connected to components in the PMT.
Page In the graphic, example voltages are given.
66 of 120
Note
The HIGH VOLTAGE POWER SUPPLY provides a high negative voltage. The
PHOTOCATHODE is connected directly to the -600 V source. The FOCUSING ELECTRODE
in the PMT is set to -500 V. Next to the FOCUSING ELECTRODE are a series of DYNODES,
which are set at decreasing voltages until at the end is an ANODE which is set at 0 V.
3 The PHOTOCATHODE emits an electron when it is hit by a light photon. Because the
efficiency of the PHOTOCATHODE is less than 100%, the number of electrons is less
than the number of photons entering the PMT.
4 The negatively charged electron is influenced by the electrical field between the
PHOTOCATHODE at -600 V and the more positive FOCUSING ELECTRODE
at -500 V, pulling the electron toward the FOCUSING ELECTRODE.
5 When the electron moves toward the FOCUSING ELECTRODE, it is pulled by the more
positive DYNODE. When the electron hits the DYNODE surface, it reflects from the
surface and emits more electrons. At each DYNODE, the number of electrons increases,
more electrons are added, and all the electrons are attracted to the next more positive
DYNODE.
6 At the end of the PMT, all the electrons are attracted to the ANODE, which assembles
the electrons and sends the electrons to the PMT/DAS BOARD A5 in a small current
signal.
THEORY GUIDE Optical
2010-12-02
TG4825-1 Operation of the PMT/DAS Board:
Page
67 of 120 A5 PMT/DAS BOARD
2 CURRENT-TO-VOLTAGE
analog AMPLIFIERS
blue ANODE voltage
light signals
A3
2 PMT GAIN CONTROL DIGITIZER BOARD
PMT1 D/A CONVERTERS
PIXEL CLOCK
SUMMING AMPLIFIER
blue ANODE FIFO BUFFER
light
digital
image
PMT1 LOW PASS FILTER data
A2
MCPU BOARD
1. The 2 PMTs connect to the PMT/DAS BOARD A5. The HIGH VOLTAGE POWER SUPPLY
feeds power to the HIGH VOLTAGE DIVIDERS. Each PMT has a HIGH VOLTAGE
DIVIDER that sends the given levels of high voltage to the components inside the PMTs.
2. The ANODE of each PMT is connected to a CURRENT-TO-VOLTAGE AMPLIFIER, which
changes the small current signal from each PMT into a corresponding voltage signal.
Each of the voltage signals moves through a PMT GAIN CONTROL D/A CONVERTER.
These CONVERTERS change the signal level from each PMT to adjust for gain variations
from PMT to PMT.
THEORY GUIDE Optical
2010-12-02
TG4825-1 3. The corrected signals are added together in the SUMMING AMPLIFIER. An offset
Page adjustment signal is added to adjust for any other offset error. The offset signal is provided
68 of 120
by 2 D/A CONVERTERS that allow large and small adjustments. The offset adjustment
signal causes the signal to be 0 when no light hits the PMTs.
4. The adjusted signal is sent through a LOW PASS FILTER for noise reduction.
5. The filtered signal is sent to the 16-BIT A/D CONVERTER for measurement of the
brightness of the blue light emitted by the SCREEN. The intensity of the blue light is
proportional to the charge stored by the PHOSPHOR and the intensity of the laser beam
that hit the PHOSPHOR. To construct the original image again, it is necessary to know
the strength of the laser beam when the blue light was measured.
6. The PMT/DAS BOARD A5 includes logic circuits that interface with the DIGITIZER
BOARD A3. This serial data interface allows the DIGITIZER BOARD A3 to adjust the A/D
CONVERTERS on the PMT/DAS BOARD A5. The PIXEL CLOCK on the DIGITIZER
BOARD connects to the A/D CONVERTER and sends a command to make a
measurement. The A/D CONVERTER makes a 16-bit value for each measurement. The
16-bit values are sent to a DATA MULTIPLEXER that breaks the 16-bit value into 2 8-bit
bytes.
7. The image is sent to the DIGITIZER BOARD A3 one pixel at a time. The data is stored in
a FIFO BUFFER until a complete line of data is received. The raw image data is sent from
the DIGITIZER BOARD A3 to the MCPU BOARD A2. In the MCPU BOARD A2 the data is
stored in a BUFFER. When all the data for a given image is in the BUFFER, the MCPU
BOARD A2 sends the full raw image to the INTERNAL PC for processing and distribution
to the hospital network.
THEORY GUIDE Scan/Erase
2010-12-02
TG4825-1
Page
Section 7: Scan/Erase
69 of 120
Overview
PLATE POSITIONING AY
CASSETTE
SHELL and
PLATE
EXTRACTION BAR
A1
MSC ERASE LAMPS
BOARD
LEAD SCREW
A6
SLOW SCAN
CONTROLLER
BOARD COIL BOARD A7
SLOW SCAN MOTOR
H194_5047HCA
H194_5047HC ENCODER
Lead Screw
The LEAD SCREW is connected to the MOTOR SHAFT. When the LEAD SCREW rotates, it
moves the EXTRACTION BAR up and down.
THEORY GUIDE Scan/Erase
2010-12-02
TG4825-1 Extraction Bar
Page
72 of 120
EXTRACTION BAR
Home position
Reference
position
Start of
scan position
End of scan
position-fixed
Erase position
position
H194_5015GCB
H194_5015GC
The EXTRACTION BAR holds the PLATE when it moves down during scanning and up after
erasing.
Note
The PLATE is not visible in the graphic.
THEORY GUIDE Scan/Erase
2010-12-02
TG4825-1 The EXTRACTION BAR has 5 vertical positions.
Page
73 of 120
Position of the
Description
Extraction Bar
Reference Position Position of the EXTRACTION BAR when the REFERENCE SENSOR
S9 is blocked. The REFERENCE SENSOR S9 is installed at this
position during manufacture. This position is not the same for all CR
825/850 Systems.
When the system is initialized, the EXTRACTION BAR checks for the
REFERENCE SENSOR S9. Once it is located, the EXTRACTION
BAR moves up to the home position 1. The EXTRACTION BAR
remains at the home position 1 until the start of a new cycle.
Home Position Position of the EXTRACTION BAR at the start and end of a cycle.
LEAD SCREW
ENCODER CABLE
ENCODER
fixed to shaft
H194_5038BC
The SLOW SCAN MOTOR is a 3-phase DC MOTOR that provides all vertical motion of the
PLATE necessary for scanning and erasing operations.
THEORY GUIDE Scan/Erase
2010-12-02
TG4825-1 The following components control the operation of the SLOW SCAN MOTOR:
Page
75 of 120
Component Description
Slow Scan Controls the motions of the SLOW SCAN MOTOR. The COIL BOARD
Controller Board A6 A7 and the ENCODER connect to this BOARD. Normally, the
parameters of motion of the MOTOR include:
• direction of motion - clockwise or counterclockwise
• number of counts of the ENCODER that the MOTOR must move
• acceleration
• running speed
• deceleration
Slow Scan Motor Includes:
• STEEL PLATE - operates with the COIL BOARD A7 to generate
the MAGNET that causes torque in the SLOW SCAN MOTOR
• COIL BOARD A7 - keeps the correct rotation of the SLOW SCAN
MOTOR
• MAGNET/FLYWHEEL - a steel CYLINDER with a MAGNET at the
top end that adds rotating mass to the MOTOR and makes the
rotation smooth
Encoder Monitors the speed and position of the MAGNET to provide:
• smooth operation of the MOTOR
• speed of the MOTOR that does not change
THEORY GUIDE Scan/Erase
2010-12-02
TG4825-1
Page
76 of 120 magnet
thermal fuse
H194_5039AC
The ENCODER monitors the speed and position of the MAGNET in during rotation to provide
smooth operation and continual speed.
Component Description
Encoder Wheel A clear disk that has 5000 lines leading from the center to the
outside edge.
2 Optical Sensors - Placed at the edge of the ENCODER WHEEL. Each beam from the
Emitter/Detectors EMITTER/DETECTOR is blocked by the lines of the WHEEL when
the WHEEL rotates.
The signals of the SENSORS are 90 degrees out of phase with each other in a quadrature
relationship. One DETECTOR detects the edge of a line and the other detects the middle of
the line.
The ENCODER determines:
• speed of the SLOW SCAN MOTOR by measuring the frequency of the signals
• direction of rotation of the SLOW SCAN MOTOR by determining the sequence in which
the signals change
THEORY GUIDE Scan/Erase
2010-12-02
TG4825-1 The signals from the 2 SENSORS are continually monitored by the SLOW SCAN
Page CONTROLLER BOARD A6, and the power to the COIL BOARD A7 is decreased or
79 of 120
increased to provide smooth rotation and continual speed.
20,000 counts of the ENCODER make one rotation of the LEAD SCREW. The system moves
to each of the following positions until it reaches the correct number of counts:
• start of scan
• erase
• end of scan
Erase Assembly
ERASE LAMPS The ERASE ASSEMBLY includes 5 pairs of
high-intensity ERASE LAMPS that expose
the scanned SCREEN to white light. This
operation releases any residual charge on
the SCREEN.
SLOW SCAN
MOTOR
PLATE
H177_1244GCB
H177_1244GC
THEORY GUIDE Scan/Erase
2010-12-02
TG4825-1 1. The MCPU BOARD A2 sends an Erase command to the MSC BOARD A1, which sends a
Page signal to the SLOW SCAN MOTOR to start the erasing operation.
80 of 120
2. The SLOW SCAN MOTOR actuates and moves the SCREEN into the erase position
determined by the ENCODER counts.
3. The SLOW SCAN MOTOR stops and waits for a response from the MCPU BOARD A2.
4. The MCPU BOARD A2 sends the Erase command and time to the MSC BOARD A1,
which actuates the ERASE LAMPS.
5. The ERASE LAMPS illuminate for 2–16 seconds to remove the image from the SCREEN.
6. When the SCREEN is erased, the MSC BOARD A1 sends the erase done status to the
MCPU BOARD A2.
Note
• The MSC BOARD A1 and the MCPU BOARD A2 are not visible in the graphic.
• The length of time the ERASE LAMPS illuminate is determined by the highest pixel code
value of the image that was scanned. If one pair of LAMPS is not operating, the time
increases by a factor of 2. If more than one pair of LAMPS is not operating, a message
displays on the TOUCH SCREEN MONITOR.
A5
A2
INTERNAL PMT/DAS
PC MCPU BOARD
BOARD
DIGITIZER A/D
BOARD CONVERTER
analog
A3 digital image data blue
image light
data
red
laser
light
motion
commands
A4
GALVO
BOARD
LASER
A1
A18 LASER DRIVER A17 LASER DIODE
PRE-REGULATOR DRIVER BOARD MSC
BOARD BOARD
H194_5045DC
THEORY GUIDE Imaging Sequence
2010-12-02
TG4825-1 The CR 825/850 System uses the components of the Optical and Scan/Erase subsystems to
Page make the digital images. The imaging sequence includes:
82 of 120
• Scanning the Screen - Slow Scan/Fast Scan
• Obtaining the Image Data
• Processing the Data
• Processing the Image
PLATE
throwaway
lines
2048 - 2392 0
amplitude offset
1 When the PLATE reaches the mechanical start of scan position, the MSC BOARD A1
sends a message to the MCPU BOARD A2 that the SCREEN is ready for scanning.
THEORY GUIDE Imaging Sequence
2010-12-02
TG4825-1 2 The MCPU BOARD A2, through the DIGITIZER BOARD A3, sets up the GALVO BOARD
Page A4 and PMT/DAS BOARD A5 with the following information recorded during calibration of
83 of 120
the CR 825/850 System:
• offset and amplitude of the GALVO
• gain of the PMTs
• high voltage of the PMTs
• number of pixels/line
• number of lines to scan
• offset for start of fast scan
Note
The number of lines scanned includes the lines scanned for the image and also the
throwaway lines. Throwaway lines at the beginning of the scanning are lines that are scanned
but are not part of the image.
On GP and HR plates, the start and stop of the fast scan is approximately 10 pixels in from
the edge of the PHOSPHOR. The actual distance will vary from approximately
1 mm (0.039 in.) for small CASSETTES to approximately 5 mm for larger CASSETTES,
because the pixel size is smaller on the small CASSETTES. This START/STOP OFFSET is
determined at the calibration of the CASSETTE.
EHR MAMMOGRAPHY and LLI CASSETTES perform an overscan which shows the edge of
the screen.
3 When the MSC BOARD A1 is ready, it sends a message to the MCPU BOARD A2,
which sends messages to:
• MSC BOARD A1 to start the slow scan
• DIGITIZER BOARD A3 to start moving the GALVO
• PMT/DAS BOARD A5 to start the collection of data
4 The GALVO starts and provides the deflection of the laser beam onto the SCREEN. The
laser beam moves horizontally across the SCREEN. This horizontal motion is the fast
scan direction. See GALVO.
THEORY GUIDE Imaging Sequence
2010-12-02
TG4825-1 5 At the same time, the SCREEN moves vertically. This vertical motion is the slow scan
Page direction.
84 of 120
Both motions are determined by calibration data for the given SCREEN size. The MSC
BOARD A1 controls the slow scan motion through the SLOW SCAN CONTROLLER
BOARD A6. The DIGITIZER BOARD A3 controls the fast scan motion through the
GALVO BOARD A4.
LIGHT COLLECTOR
PMT
(1 of 2)
BLUE FILTER
blue light
PHOSPHOR SCREEN
H194_5009GC
1 The red laser beam scans across the PHOSPHOR SCREEN in the fast scan direction.
When it hits the PHOSPHOR charged by the X-ray exposure, it causes the PHOSPHOR
to emit blue light. The brightness of the blue light is proportional to the strength of the
THEORY GUIDE Imaging Sequence
2010-12-02
TG4825-1 X-ray and the power of the LASER at the point it hits the PHOSPHOR. The light is
Page emitted in a random pattern.
85 of 120
2 The collection of random blue light is provided by the COLLECTOR, which reflects the
light toward the FACES of the 2 PMTs:
• For each line of the fast scan, a given number of measurements is made, determined
in the DIGITIZER BOARD A3 by the size of the SCREEN. This is the sampling rate.
The sampling rate defines the size of each pixel of information that is read from the
SCREEN. For more information about sampling, see Changing Analog Signals to
Digital Signals.
• Both the red light from the LASER and the blue light emitted from the PHOSPHOR is
emitted toward the COLLECTOR. A BLUE FILTER prevents the red light from entering
the PMTs. The BLUE FILTER allows only the blue light into the PMTs.
3 The PMTs change the light energy into analog electrical current signals.
4 The output from each of the 2 PMTs is sent to the PMT/DAS BOARD A5. The PMT/DAS
BOARD A5 changes and amplifies the output to a proportional voltage signal.
5 Gain control is applied to each of the voltage signals to correct for gain variations from
the 2 PMTs.
6 The SUMMING AMPLIFIER adds the corrected signals and an offset adjustment signal is
also added. This new signal is sent through a LOW PASS FILTER for noise reduction.
7 The voltage signal is sent through a 16-bit ANALOG-TO-DIGITAL (A/D) CONVERTER,
which changes it to a 16-bit digital signal.
8 The 16-bit image data is sent 2 pixels at a time to the DIGITIZER BOARD A3.
THEORY GUIDE Imaging Sequence
2010-12-02
TG4825-1 Processing the Data
Page
86 of 120 1 The 2 16-bit values are received in a FIFO BUFFER on the DIGITIZER BOARD A3. The
data is stored in the FIFO BUFFER until a complete line of data is received.
2 In rapid sequence, when the GALVO is moving to the start of the next line:
• 32 bits times the number of pixels in the line, for example 32 x 2048, are moved to
the MCPU BOARD using Direct Memory Access (DMA)
• MCPU BOARD A2 receives a message indicating that all the data for that line is on
the MCPU BOARD A2 and it can start processing the line
• MCPU BOARD A2 sets up the DIGITIZER BOARD A3 to receive the next line of data
3 The GALVO begins to scan the next line on the SCREEN.
4 When the GALVO is scanning the next line, the MCPU BOARD A2 processes the last
line the MCPU BOARD A2 received. During this time, the MCPU BOARD applies the
Collector Profile to each pixel to adjust for any change in the efficiency of the
COLLECTOR.
5 The MCPU BOARD A2 changes the pixels from 16-bit linear values to 12-bit log values.
Each pixel has a value between 0–4095. The image is now a raw image that is
formatted. The image is stored in a BUFFER on the MCPU BOARD A2.
Note
When the BAR CODE is read and the CASSETTE moves to the load position, the INTERNAL
PC sets up a raw image file to receive the raw image from the MCPU BOARD A2. The size
of the file is determined by the size of the SCREEN.
6 The MCPU BOARD A2 sends the full raw image to the PC in one transmission.
7 When the DIGITIZER BOARD A3 assembles the set number of lines for the SCREEN
size, the MCPU BOARD A2 and the DIGITIZER BOARD A3 do the erase sequence to
clear the SCREEN to be used again.
THEORY GUIDE Imaging Sequence
2010-12-02
TG4825-1 Processing the Image
Page
87 of 120 1 When the software on the INTERNAL PC detects that a raw image was received from
the MCPU BOARD A2, the software:
• places the data in a prepared raw image file
• checks the CASSETTE ID
• locates the patient record that matches the CASSETTE ID
2 The software on the INTERNAL PC:
• reads the body part projection information to determine the necessary processing
• connects to the Image Processing Library (IPL) to locate a given image processing
algorithm for the body part on the image - PTone algorithm
• using the PTone algorithm, makes a subsample-by-9 image and applies the PTone
Lookup Table (LUT) to the image. The PTone LUT provides pixel values for
corresponding shades of gray on the image.
• using the PTone algorithm, makes a subsample-by-4 image and applies the PTone
LUT to the image.
• applies image processing algorithms in the IPL to the subsample-by-4 image to
improve the image, for example:
– Edge Enhancement (EE) - makes edges in the image sharper
– Black Surround Mask (BSM) - makes the area on the outside of the image black
• makes a thumbnail image from the subsample-by-4 image, about 70 x 70 pixels. This
is the image that displays on the EXAM SCREEN. All the thumbnail images in the
database are available to be displayed on the EXAM SCREEN at any time.
Note
The full 6.5–10 MB raw image is stored on the database of the CR 825/850 System, but no
software in the CR 825/850 System allows viewing of the full raw image. The subsample-by-4
image in .JPG format can be viewed, and the processing parameters can be removed to view
the subsample-by-4 raw image again. If necessary, the FE can download the full raw image
using special software.
THEORY GUIDE Imaging Sequence
2010-12-02
TG4825-1 3 The operator touches the thumbnail image on the TOUCH SCREEN MONITOR. This
Page action displays the subsample-by-4 image,. The operator makes changes and corrections
88 of 120
to the subsample image and keeps the changes. The software applies all the processing
changes to the full resolution image and stores the changes in the database. The
changes are applied to the image that is sent to any network nodes.
4 The system software adds the Digital Imaging and Communication in Medicine (DICOM)
information to the image file.
5 The Medical Image Manager (MIM) software makes a copy of the 10 MB DICOM file and
sends information from that file to all network nodes. The MIM software recognizes the
features of each node and adjusts the image for correct viewing at each node.
Note
After the MIM sends the processed image, the DICOM file is deleted. The original raw image
file and all the processing parameters are stored in a database directory of the INTERNAL
PC for possible use at another time. The database has a maximum storage level, after which
a program automatically deletes the raw image, subsample-by-4, and thumbnail files.
THEORY GUIDE Logic and Control
2010-12-02
TG4825-1
Page
Section 9: Logic and Control
89 of 120
Overview
To Hospital Network
CR 850 INTERNAL PC DICOM - TCP/IP
SYSTEM
A5
PMT/DAS EXTERNAL
BOARD BAR CODE
READER
#1 #2
ethernet
A2
CARDS
A3
DIGITIZER MCPU KEYBOARD KEYBOARD
BOARD BOARD connection
A17
LASER DIODE
DRIVER BOARD
RJ-45
A6 PLUG
GALVO A7
MOTOR
M4 COIL
BOARD SLOW SCAN
ENCODER
H194_5017HC
The Main Menu provides access to the controls for the operation and service of the CR 825/
850 System. The following table describes the menu items that are available to operators.
Each type of operator has a password that allows access to the indicated menu items.
Board Description
Motion System Controls the electro-mechanical devices in the CR 825/850 System,
Control (MSC) A1 including:
• motion of the CASSETTE
• motion of the ERASE LAMPS
• motion of the DUPLEX CAM
The MSC BOARD A1 also:
• provides an interface to the SSC BOARD A6 to:
– remove the PLATE from the CASSETTE before scanning and
insert the PLATE back into the CASSETTE after scanning
– control the slow scan motion of the PLATE during scanning
– control the motion of the PLATE when it moves to and from
the erase position
• provides an interface for the INTERNAL BAR-CODE READER
THEORY GUIDE Logic and Control
2010-12-02
TG4825-1 Board Description
Page
94 of 120 Master Central The BOOT CODE of the MCPU BOARD A2:
Processing Unit • provides configuration information for the MICROCONTROLLER
(MCPU) A2 and checks the memory
• checks the main application program on the PCMCIA CARD
under the MCPU BOARD A2 and loads it into the main memory
of the MCPU BOARD A2
• starts the application program for the CR 825/850 System.
• checks that the MCPU BOARD A2 signals can be sent between
the MSC BOARD and the INTERNAL PC
• reads the calibration data stored on the PCMCIA CARD.
• checks the DIGITIZER BOARD A3 using a diagnostic program on
the DIGITIZER BOARD A3
The MCPU BOARD A2:
• obtains raw image data from the DIGITIZER BOARD A3
• changes the image data from 16-bit linear to 12-bit log data
• actuates the LASER
• provides correction of the Collector Profile for the image data
• sends the image to the INTERNAL PC for image processing and
viewing
• provides the DIGITIZER BOARD A3 and the GALVO BOARD A4
with the scanning parameters determined by the size of the
SCREEN to be scanned
• records the maximum pixel value of a scan to allow the smart
erase algorithm to calculate the time to erase the SCREEN
• provides an interface to the MSC BOARD A1
THEORY GUIDE Logic and Control
2010-12-02
TG4825-1 Board Description
Page
95 of 120 Microcomputer Obtains the image data from the PMT/DAS BOARD A5 and sets up
Radiography Digitizer timing and control to the PMT/DAS BOARD A5 and GALVO BOARD
Controller (Digitizer) A4. The DIGITIZER BOARD A3:
Board A3 • synchronizes the start and horizontal motion of the GALVO fast
scan and the PMT/DAS A/D CONVERTERS that obtain the data
• receives image data a pixel at a time from the PMT/DAS BOARD
A5 and stores the data in a FIFO BUFFER until a line is
completed. One pixel is made of 32-bit segments.
• starts DMA transfer of the image data from the FIFO BUFFER to
the MCPU BOARD A2 when each line is completed
GALVO A4 Provides drive and feedback signals to control the position of the
GALVO MIRROR that provides the deflection of the laser beam onto
the SCREEN during the fast scan operation.
• The DIGITIZER BOARD A3 sends data to the GALVO BOARD
A4, then sends timing signals used by the GALVO BOARD to
command the GALVO to move the MIRROR through a full line
cycle.
• At the end of the cycle, the GALVO BOARD A4 sends a signal to
the DIGITIZER BOARD A3 to indicate that the line is completed.
• A closed loop SERVO CIRCUIT in the GALVO BOARD A4 uses
the POSITION SENSORS in the GALVO to keep the speed of the
MIRROR smooth and in the position necessary for the
maintenance of image quality.
The GALVO BOARD A4 also provides timing and control of the
LASER DIODE DRIVER BOARD A17.
Photomultiplier Tube/ Amplifies, adds, and filters the data from the 2 PMTs, then changes
Data Acquisition the analog data to digital data. The PMT/DAS BOARD A5 also
System (PMT/DAS) supplies power to the 2 PMTs.
A5
THEORY GUIDE Logic and Control
2010-12-02
TG4825-1 Board Description
Page
96 of 120 Slow Scan Controller A microprocessor-controlled BOARD that controls the operation of
A6 the SLOW SCAN MOTOR. The SLOW SCAN CONTROLLER
BOARD A6 controls all vertical motion of the PLATE in a continual
motion. This motion is at a right angle to the direction of the
horizontal fast scan motion of the LASER.
A2
MCPU BOARD
images/commands Ethernet
NIC INTERNAL PC
or
Pass-Through Mode QA Mode
D;\images\raw_inbox- D;\images\raw_inbox-
contains raw image files contains raw image files
File names for image files:
yyyy.mm.dd.hh.mm.ss_xxxxxxxxxx.raw
DDS
D;\images\delivery_inbox Database
Operator presses "ACCEPT"
D;\images\delivery_inbox
D;\images\routing_inbox
D;\images\routing_inbox
NIC
Sequence of Operation
1. When the CR 825/850 System has made a raw image, the MCPU BOARD A2 sends the
raw image file to the following directory on the INTERNAL PC: D:\images\Raw_Inbox.
2. The software on the INTERNAL PC that monitors the Raw_Inbox, automatically processes
the image file in the Raw_Inbox folder:
• makes a subsample-by-9 image and places it in the folder
D:\images\Raw_Inbox\full or xxx_full
• applies the correct PTone algorithm for the body part in the image, changes the image
values by changing the values to the values in the Lookup Table for that body part, and
places the processed image in the folder D:\images\Raw_Inbox\lut or xxx_lut
• makes a subsample-by-4 image and places the image in the folder
D:\images\Raw_Inbox\ss4 or xxx.jpg. This image is the one displayed on the TOUCH
SCREEN MONITOR for review by the operator.
• improves the subsample-by-4 image by doing Edge Enhancements (EE), Enhanced
Visual Processing (EVP), and Black Surround Mask (BSM) and places the image in
the folder D:\images\Raw_Inbox\xx4 or xxx_raw
• makes a thumbnail image from the improved subsample-by-4 image and places the
image in the folder D:\images\Raw_Inbox\thumbnail or xxx.tmb.jpg
3. The software on the INTERNAL PC that monitors the Delivery_Inbox moves image files to
the D:\images\Delivery_Inbox directory and processes the images:
• connects the image with the correct record for the patient in the Data Demographics
Services (DDS) database on the INTERNAL PC
• does EE, EVP, and BSM image processing on the full resolution image - in QA Mode,
after the operator presses ACCEPT - in Pass-Through Mode, occurs automatically
THEORY GUIDE Logic and Control
2010-12-02
TG4825-1 4. The software on the INTERNAL PC that monitors the Routing_Inbox moves the processed
Page images to the D:\images\Routing_Inbox directory:
104 of 120
• changes the image/patient data file to DICOM format and provides the file to the
Medical Image Manager (MIM). MIM provides all the parameters necessary to format
the file correctly for any output device on the hospital network.
• writes the image to the C:\images directory
• sends the image to the selected output devices or network nodes using the
ETHERNET connection with the hospital network
• changes the image status to PENDING until MIM receives a message that indicates
that transmission of the image was successful. An image can remain in pending for a
long time if the receiving device is slow because of high network traffic or more than
one device sending images to the same destination at the same time.
• when MIM receives a message that the transmission of the image was successful,
changes the image status to DELIVERED
• if a MIM failure occurs or the CR 825/850 System is started during image
transmission, changes the status of the image to FAILED Delivery. The operator must
send the image to the destinations again.
THEORY GUIDE Power Distribution
2010-12-02
TG4825-1
Page
Section 10: Power Distribution
105 of 120
Overview
FRONT DOOR A1
INTERLOCK INTERLOCK control for:
+24 V DC MSC - DUPLEX CAM
SWITCH
-24 V DC BOARD - CASSETTE DRIVE MOTOR
- SSC BOARD A6
- GALVO BOARD A4
INTERLOCK - LASER DIODE DRIVER
control BOARD A17
signal ERASE
- ERASE LAMPS
120 V AC LAMPS
INTERNAL - LASER DRIVER
PC 120 V AC PRE-REGULATOR
BOARD A18
K1 RELAY
PS1 DC power to
T1 all BOARDS
UPS1 POWER
TRANSFORMER and MOTORS
SUPPLY +12 V DC
90 - 264 V AC 120 V AC 120 V AC +24 V DC
-24 V DC
H194_5048BC
5V DC
PS1 A1
POWER MSC
SUPPLY BOARD 24V DC
V1 A5
PMT/DAS
24V DC BOARD
SLOW
A6 SCAN
GND CONTROL
AC SOURCE T1 120V AC BOARD
100-240V AC TRANSFORMER UPS1
50/60 Hz 120V AC DS1
V2
50/60 Hz 12V DC TOUCHSCREEN
DISPLAY
V3 A4
GALVO
-24 V DC
BOARD
120V AC 120V AC
-24 V DC
K1 ERASE
RELAY LAMPS A18
LASER DRIVER
PRE-REGULATOR
BOARD
INTERNAL -6.5V DC
PC
A17
LASER DIODE
H194_5023HC DRIVER BOARD
Supply Description
Interlock Switch S8 The INTERLOCK SWITCH S8 controls RELAYS on the MSC BOARD,
which controls the 24 Vdc power to the DC components, including the
MOTORS and SOLENOIDS. The INTERLOCK SWITCH deactuates
when the FRONT DOOR is opened.
Transformer T1 The TRANSFORMER T1 receives from 100 to 240 Vac, 50/60 Hz,
and changes this power to 120 Vac, 50/60 Hz.
THEORY GUIDE Power Distribution
2010-12-02
TG4825-1 Supply Description
Page
108 of 120 Uninterruptible Receives 120 Vac from the TRANSFORMER T1 and sends
Power Supply UPS1 120 Vac to the POWER SUPPLY PS1, the ERASE ASSEMBLY, and
the INTERNAL PC.
DC Power Supply This supply has +12 Vdc and +/-24 Vdc outputs only. It receives
PS1 120 Vac from the Uninterruptible Power Supply UPS1 and supplies all
the BOARDS and the TOUCH SCREEN MONITOR. The ERASE
ASSEMBLY does not receive power from the POWER SUPPLY PS1.
Erase Lamp Provides 120 Vac to the ERASE LAMPS.
Relay K1
THEORY GUIDE Power Distribution
2010-12-02
TG4825-1 Interlock
Page
109 of 120 FRONT DOOR +24 V DC -24 V DC
INTERLOCK
SWITCH
DC MOTOR +24 V DC
K1
DC voltage for
DUPLEX CAM and
CASSETTE
SLOW SCAN CONTROLLER BOARD DRIVE MOTOR
+24 V DC
K3
A6
+24 V DC
SLOW SCAN
CONTROLLER
not used BOARD
K2
ERASE LAMPS
K4 = RELAY
ERASE
+24 V DC LAMPS
A4
-24 V DC to GALVO
LASER DRIVER BOARD
PRE-REGULATOR
BOARD
MSC BOARD
A18 LASER DRIVER -6.5 V DC A17
PRE-REGULATOR LASER DIODE
H194_5032HC BOARD DRIVER BOARD
Systems Protected by
Description
an Interlock Switch
MSC Board A1 • has an LED that indicates the status of the INTERLOCK SWITCH -
DS25
• has LED INDICATORS for the 4 INTERLOCK RELAYS:
– DS8
– DS14
– DS15
– DS16
• controls the INTERLOCK SWITCH for all DC MOTORS
Slow Scan • +5 Vdc is continually energized when the CR 825/850 System is
Controller Board energized
A6 • +24 Vdc is de-energized when the INTERLOCK SWITCH is opened
Laser Driver • –24 Vdc to the BOARD is de-energized when the INTERLOCK
Pre-regulator SWITCH is opened
Board A18 • –24 Vdc to this BOARD is routed through the GALVO BOARD, but
is not used by the GALVO BOARD
Note
The GALVO BOARD is continually energized when the CR 825/850
System is energized.
Laser Diode Driver 6.5 Vdc from the LASER DRIVER PRE-REGULATOR BOARD A18 is
Board A17 de-energized when the INTERLOCK SWITCH is opened.
Erase Lamps 120 Vac is de-energized when the INTERLOCK SWITCH is opened.
THEORY GUIDE Power Distribution
2010-12-02
TG4825-1 Uninterruptible Power Supply (UPS)
Page
111 of 120 The Uninterruptible Power Supply UPS1 starts a system shutdown if the power is not
available for more than 15 seconds. If the power starts again before the 15 seconds, no
shutdown occurs and the system does not display any message to the user. If power is not
available for 15 seconds or more, the CR 825/850 System is deactuated 105 seconds after
the power failure occurred. During the 105 seconds, the following actions occur.
• The application software completes all actions, including shutdown of the operating system
of the INTERNAL PC.
• Within 30 seconds of the first power failure, the system provides a window with a
message to the user about a shutdown that is about to occur.
• The system completes transmission of any images sent at the time of the power failure.
• If a CASSETTE was detected at the load position before starting the shutdown, the
system completes the scan, stores the raw image data on the hard disk, and erases the
SCREEN before the shutdown of the UPS.
• The WEB BROWSER is the first software component to close down to prevent entering
any more PEC records or asking to view images.
Note
If a CASSETTE is placed in the load position after the shutdown process of the CR 825/850
System has started, it is not scanned. No error message displays to the user because the
shutdown message has displayed on the TOUCH SCREEN MONITOR and it cannot receive
messages after that time.
When power is restored to the CR 825/850 System, the operator can energize the
CR 825/850 System using the normal procedure.
THEORY GUIDE Logs
2010-12-02
TG4825-1
Page
Section 11: Logs
112 of 120
Overview
TOUCH
SCREEN Error Frequency Log MCPU BOARD
MONITOR
Actuation Log
H194_5049BC
The MCPU BOARD A2 receives log information from components in the CR 825/850 System
and the information to the INTERNAL PC for display on the TOUCH SCREEN MONITOR.
The CR 825/850 System provides the following logs:
• Error and Activity Log
• Error Frequency Log
• Actuation Log
All logs:
• include the date and time
• are in English
• can be viewed:
– by service personnel
– on the CR 825/850 System or from a remote network node
THEORY GUIDE Logs
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TG4825-1 Error and Activity Log
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113 of 120 The Error and Activity Log provides information for 2 types of errors:
• errors the operator can correct:
– messages and error codes display on the TOUCH SCREEN MONITOR
– a message displays on the TOUCH SCREEN MONITOR if important data might be
changed or deleted
– messages provide instructions that the user must do before starting operation of the
CR 825/850 System again
– logs of error codes and messages are stored on the HARD DRIVE of the INTERNAL
PC
• errors the operator cannot correct:
– messages and error codes display on the TOUCH SCREEN MONITOR
– logs of error codes and messages are stored on the HARD DRIVE of the INTERNAL
PC
– the action of a Service Provider might be necessary to clear the error
The Error and Activity Log also provides information on actions within the CR 825/850
System that are not errors. For example, when the DOOR is opened, a log entry is made.
The Error and Activity Log includes the following information:
• date and time the error or actions were detected
• error code
• CASSETTE ID
• error message
THEORY GUIDE Logs
2010-12-02
TG4825-1 Error Frequency Log
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114 of 120 The Error Frequency Log stores the number of times each error occurred. Entries in the Error
Frequency Log can be sorted by date, error code, or frequency. The Error Frequency Log is
available only to service personnel.
Data on the number of times the system was started and the number of times an error
occurred, remain on the CR 825/850 System until cleared by a Service Provider.
The Error Frequency Log can be stored on a FLOPPY DISK. The CR 825/850 System cannot
provide a printout of this log.
Actuation Log
The Actuation Log records all the times the system is actuated. This log is available to Key
Operator Personnel. Entries in the Actuation Log can be sorted by CASSETTE ID, date, time,
and technician ID.
Information included in the Actuation Log:
• number of all actuations
• number of images deleted before transmission, including:
– technician ID
– exam type
– CASSETTE ID
• number of successful image transmissions to all network nodes, including:
– time and date of the successful transmission
– image ID
– network node ID
THEORY GUIDE Glossary
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Section 12: Glossary
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Term Description
A/D Analog-to-digital.
Amplitude Position of the GALVO when the laser beam has reached the end of
the trace across the PHOSPHOR PLATE in the fast scan direction,
determined by the size of the PLATE.
Artifact Any irregularity on the radiograph caused by lint, dust, electrostatic
discharge, processing, or storing or handling that is not correct.
Aspect ratio Measurement of an object in the fast scan and slow scan directions.
For example, if a square object were exposed and the image
processed, the processed image should remain square, not
rectangular in shape.
Backscatter Radiation that is scattered backward in the path of the original beam.
KODAK DIRECTVIEW CR CASSETTES have a backscatter-control
layer to decrease backscatter.
Bar Code A series of vertical BARS on a label that provide information that can
be read by a computer. The BAR-CODE LABEL on a CASSETTE for
the CR 825/850 System uses a 10-digit code to identify the size, type,
and serial number of the CASSETTE.
Bar-Code Reader Device for reading BAR-CODE LABELS.
Cluster A collection of CR 800/825/850/900/950 Systems and the KODAK
DIRECTVIEW Remote Operations Panel (ROP) that can exchange
patient exam and image information on a network.
CR Computed Radiography.
DICOM Digital Imaging and Communication in Medicine. Standard for
transferring medical images on a network.
DIS DICOM Information System. An information system or front end to an
information system that can operate with DICOM HIS/RIS services.
DMA Direct Memory Access.
THEORY GUIDE Glossary
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TG4825-1 Term Description
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116 of 120 EHR Cassette Enhanced High Resolution CASSETTE. The layer of PHOSPHOR on
the SCREEN is thinner than on an HR CASSETTE. The thinner layer
improves the image quality.
EVP Enhanced Visual Processing. An algorithm for improving contrast
included in the IPL.
Exam A collection including a raw image, versions of the image, exam
information, and patient information.
Exam Information Data that describes an exam procedure.
Exam Type Body part and projection. Body position is optional data.
FIFO Buffer FIRST IN, FIRST OUT BUFFER. The CR 825/850 System uses a
FIFO BUFFER on the DIGITIZER BOARD A3 to receive pixel data
from the PMT/DAS BOARD A5, assemble it into a line of data, and
send it to the MCPU BOARD A2.
Flat Field Exposure PLATE exposed from 10 mR to 30 mR for calibration.
Gain The increase in signal when transferred from one point to another.
GP Cassette General Purpose CASSETTE.
HIS/RIS Hospital Information System/Radiology Information System. HIS/RIS
indicates that both systems are at the same site, but does not indicate
that the systems are connected or are part of the same network.
HR Cassette High Resolution CASSETTE. The layer of PHOSPHOR on the
SCREEN is thinner than on a GP CASSETTE. The thinner layer
allows the HR CASSETTE to capture more information than a GP
CASSETTE.
Image Data in a DICOM-compliant format, which includes image data, patient
information, and information about the procedure for capturing the
image data.
Interlock Switch De-energizes all dangerous systems if the DOOR for user access is
open.
IPL Image Processing Library. The image processing algorithms used by
the CR 825/850 System.
THEORY GUIDE Glossary
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TG4825-1 Term Description
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117 of 120 kV Kilovolts. A measurement of the strength of an X-ray beam.
kVp Kilovolts peak.
LUT Lookup table. A matrix which changes image values from one type of
measurement into another; for example, density to luminance.
Mandatory A network node to which all images from the CR 825/850 Systems
Destination are sent.
mA Milliamperes. The measurement for the quantity of X-ray energy
emitted in a given time.
MIM Medical Image Manager.
mR 1/1000 of a Roentgen. Measure of exposure energy at the detection
device.
NVRAM Non-Volatile Random Access Memory. A read/write memory that
receives power from a BATTERY when necessary.
Offset Position of the GALVO when the laser beam first reaches the edge of
the SCREEN. In the fast scan direction, the offset is the 0 position.
Patient Information The data about a patient.
PCMCIA Personal Computer Memory Card International Association.
PCMCIA Card A memory card that includes the calibration data and the Collector
Profile.
PEC Record The information describing the patient, exam, and the CASSETTE
used for the exam. The PEC record identifies a given image.
Photostimulable A condition in which PHOSPHOR discharges stored energy when
Luminescence stimulated by infrared or visible light.
Pixel Code Value The value of each pixel of information that includes both the
measurement for samplings in the fast scan direction and the lines in
the slow scan direction.
Radiographic A person that provides diagnostic levels of radiation to make
Technologist diagnostic images.
Resolution Ability of an imaging system to detect separate lines that are close
together.
THEORY GUIDE Glossary
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TG4825-1 Term Description
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118 of 120 Retrace Motion of the laser beam across the SCREEN after it has scanned a
line.
ROP Remote Operations Panel.
Routing Transferring an image from a CR 825/850 System to a given node on
the network.
RS-232 Serial communication protocol.
Sensor A slotted OPTICAL SENSOR used to detect the motion of a
component or an obstruction.
Spatial Resolution The measurement of the line pairs (LP)/mm. Spatial resolution is
determined by system factors including scatter of the PHOSPHOR,
spot size and shape of the LASER, and electronics bandwidth.
SRAM Static Random Access Memory. SRAM keeps data bits continually in
memory in a computer during the time power is provided.
Storage Phosphor PHOSPHOR that can store energy.
SVGA SUPER VIDEO GRAPHICS ADAPTER. A video system name used
on computers to describe the abilities of the graphic display.
TCP/IP Transmission Control Protocol/Interchange Protocol.
Timed Progress Bar A graphic display that indicates the status of the scanning operation.
This is not a real-time indication.
Tone Scale A graduated range of gray values that improve an image for clinical
diagnosis by highlighting the body parts that are necessary for the
radiologist or physician to see.
Trace Motion of the laser beam across the SCREEN in the fast scan
direction.
Unassigned Image An image that is scanned and not matched to a PEC record at this
time.
Unassociated An image that cannot be matched to an existing PEC record.
Image
THEORY GUIDE Glossary
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TG4825-1 Term Description
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119 of 120 Unsharp Masking An algorithm for improving edges that provides a more defined image.
An original image is made that is not clear. This image is subtracted
from the original. An amplified version of the resulting image is then
selectively added back in to the original, providing the edge-enhanced
image.
Viewing Station DICOM viewing station - World-Wide Workstation.
THEORY GUIDE Publication History
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TG4825-1
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Section 13: Publication History
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Publication Publication
ECO No. Changed Pages File Name Notes
Date No.
25APR03 TG4825-1 --- All tg4825_1.fm New Publication
09JAN04 TG4825-1 --- All tg4825_1.fm Revised
10DEC05 TG4825-1 --- 1, 5, 7, 10, 14, 23, tg4825_1.fm Revised
24, 25, 27 28, 29,
30, 33, 35, 36, 44,
45, 48, 54, and 75
2010-12-02 TG4825-1 --- 34–40, 116, and 120 tg4825_1.fm Revised screen size;
updated tables
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