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Gibbs free energy of the above reactions are shown in The values of interaction parameters are listed in Table 1.[21]
Equation (3) and (4), respectively. From Equation (3) and (4), it can be known that ΔG1 , Gibbs
2 free energy of the reaction between CO 2 and C is related to
PCO =P0 the square of PCO =P0 , while, ΔG2 is related to PCO =P0 . Both
ΔG1 ¼ ΔG01 þ RTln ð3Þ
ðPCO2 =P0 Þ f C ½%C ΔG1 and ΔG2 will increase with the increase of PCO =P0 . The
increment of ΔG1 is greater than that of ΔG2 , so the rise of
CO partial pressure is beneficial for dephosphorization as
well as C retention. When CO partial pressure increases to a
certain value, the selective oxidation order of C and P will be
changed.
Transformation temperature T of selective oxidation of C
and P can be concluded by nonlinear fitting method in
Equation (8).
0:0401
PCO =P0
T¼ expð0:0403½%C 0:0030½%Si
a0:0080
4CaOP2 O5
þ 0:0011½%Mn þ 0:3515½%P þ 7:3986Þ ð8Þ
ji C Si Mn P
C 0.14 0.08 0.012 0.051
Figure 1. 4G0-T relation of the reactions between CO2 and elements of
P 0.13 0.12 0 0.062
liquid steel.
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Table 2. The chemical reaction heat and physical absorption heat of CO2 and O2.
2.2. Analysis of Heat Change be decreased. In consequence, CO2 can be used in BOF as
dephosphorization oxidant with the aim to change the selective
Chemical heat generated by the reactions that take place between oxidation condition of steelmaking system, control the tempera-
the elements in the bath and CO2 or O2 can be calculated ture of molten bath, strengthen stirring ability and finally realize
according to Equation (9). high efficiency of dephosphorization.
Z T
ΔHT ¼ ΔH298 þ ΔCP dT ð9Þ 2.3. Analysis of Dephosphorization Kinetics
298
where, T, Bath temperature, K; 4HT, Chemical heat generated by Dephosphorization reaction rate is controlled by mass transfer
the reaction at temperature T, J mol1; 4H298, Chemical heat both in metal and slag phase. In reality, kinetic condition would
generated by the reaction at 298 K, J mol1; CP, Heat capacity at limit the improvement of phosphorus partition ratio in
constant pressure, J mol1 K1. commercial steelmaking process.[13] Through S. Muka’s test
The chemical reaction heat and physical absorption heat are and model calculation, stirring energy will multiply with the
shown in Table 2. increase of the rate of oxygen supply, which is an effective
It is seen from Table 2, the reactions between CO2 and C or Fe are measure to promote the dephosphorization reaction.[1]
endothermic. While the reactions between CO2 and Si or Mn are Different from O2, all the oxidation reactions between CO2
exothermic, which generates only 30–50% of heat emitted by the and Fe, Si, Mn, P will generate CO gas, while the reaction
reactions between O2 and the same elements. Physical absorption between CO2 and C can increase CO gas volume.[16,22,23] When
heat of blowing O2 is about 64% of that of CO2. Therefore, CO2 is blown into the molten bath at a certain speed, the kinetic
comprehensive cooling ability of CO2 is stronger than that of O2. energy of CO2 is changed to string energy. Then CO2 is heated to
In dephosphorization process, compared with pure O2 the steel temperature and expands. At the same time, CO2 reacts
injection, injection of O2–CO2 mixture can change the selective with C, P, Si, Mn, and Fe simultaneously to produce
oxidation condition of steelmaking system. With the increase of corresponding oxides and CO. The bubbles flotation from CO
reaction proportion of CO2, the temperature of molten bath will and unreacted CO2 drives the flow of molten bath.
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The stirring energy denoted as ECO2 (W) of blowing CO2 in heat and physical heat of introduction of CO2 will control the
converter steelmaking process will be remarkably improved, temperature of molten bath at reasonable level, which will
including the following aspects: 1) The initial kinetic energy improve the stability of dephosphorization.
expressed by Wi of blowing CO2 by the nozzle exit; 2) The Dephosphorization effect can be improved by the new
thermal expansion energy denoted as Wt of CO2 heated from technology resulting from the following three reasons. 1)
room temperature to molten steel temperature. 3) The volume Compared with O2, heat absorption of CO2 (seen in Table 2) will
expansion energy denoted as WCO generated by CO gas from the effectively control the temperature of molten bath at the
reactions. 4) The energy denoted as Wb done by buoyancy of dephosphorization period, which can provide a good thermody-
mixed gas of CO2 and CO. namic condition for dephosphorization. 2) All the oxidation
As a result, blowing CO2 has a stronger ability to stir the bath reactions of CO2 will generate CO gas, at the same time, which
than O2. It is helpful to increase the reaction interface of steel- can strengthen stirring energy remarkably. Hence the dynamics
slag and beneficial for mass transfer and heat transfer, which will of interface reaction between steel and slag is improved, which is
create a good dynamic condition for the dephosphorization beneficial for mass and heat transfer in the process of
reaction. dephosphorization reaction. 3) The effect of controlling
temperature of CO2 extends dephosphorization time, which
can fully complete dephosphorization reaction at the early stage
3. Dephosphorization Experiment in a 30t of smelting process.
Steelmaking Converter
Based on above analysis, the dephosphorization experiment has 3.2. Analysis of Slag
been performed in a 30t converter in Fujian Sanming Iron and
Steel Co., Ltd. The experimental gas supply scheme was shown 3.2.1. Slag Composition
in Table 3. The conventional process uses O2 as top gas and N2–
Ar as bottom gas in the smelting process, while, the new process The viscosity of steelmaking slag decreases with the increase of
blows O2 and CO2 by top lance during the dephosphorization FeO content. FeO content and slag basicity have significant
period of smelting process, and blows N2–Ar at the bottom of the effects on increasing slag viscosity, which is not favorable to
converter during the whole smelting process. dephosphorization. However, reducing FeO content of slag can
improve the yield of metal.[24] Slag composition and partition
ratio of phosphorus obtained from the industrial trails are shown
3.1. Phosphorus Content of Liquid Metal at the End of in Table 5.
Dephosphorization Period
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It is found that, in the new process, the total iron content in dephosphorization as well. Therefore, P2O5 content in slag is
slag is slightly decreased from 20.86% to 19.89%, and FeO increased and phosphorus content in liquid steel is reduced,
content is also reduced from 26.71% to 25.46%. CO2 can take which can significantly improve the partition ratio of
part in oxidation reaction instead of O2, so as to enhance the phosphorus.
stirring of molten bath, increase the interface of reaction As shown in Table 5, when adpoting the conventional
between steel and slag, and promote the reactions, which helps smelting process, the partition ratio of phosphorus LP in
to reduce iron loss in slag. dephosphorization slag remains in the range of 40–60, and the
The slag basicity is low at the end of dephosphorization average value is only 49.51. While LP obtained in the new process
period. The slag basicity are 1.56 in the conventional process and is increased to 74.87, indicating the new technology has higher
1.65 in the new process, respectively, which is mainly because at partition ratio of phosphorus and better dephosphorization
the early stage of smelting process, lime and other slagging results. If the basicity of dephosphorization slag can be increased
materials are not melted completely through a short blowing to above 1.8 by adjusting the height of oxygen lance and slag
time and low temperature. system, CO2 will create better conditions for high efficiency
dephosphorization, including the advantages of low temperature
and strong stirring ability during the early stage of smelting
3.2.2. The Partition Ratio of Phosphorus process.
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heats were obtained, including 107 heats from the new process, dephosphorization converter is mainly controlled by the added
and 273 heats from the conventional process at the same amount of slagging agent. Therefore, added CO2 has almost no
production period. effect on slag basicity in 300t dephosphorization converter.
Compared with the conventional process, P2O5 content in slag
is increased by 0.5% with adopting the new process. Combined
4.1. Content of Molten Steel in a 300t Dephosphorization with the analysis of the partition ratio of phosphorus LP, it is
Converter found that LP is increased from 132 to 164, indicating that
dephosphorization abiltiy is improved by about 24.2% through
Figure 3 shows the end-point compositions of molten steel by the new process. The results obtained from the 300t converter
two kinds of processes in a 300t dephosphorization converter. experiment are consistent with the results obtained in the 30t
1.73 Nm3 CO2 was consumed per ton steel during the steelmaking converter.
experimental process. In order to ensure proper molten bath
temperature, the amount of coolant was slightly reduced in the
new process, but the same tapping temperature of 1323 C were 5. Conclusion
obtained by both processes.
In dephosphorization converter, the oxidation reaction of Based on the theoretical analysis and dephosphorization
carbon is restricted due to poor thermodynamic condition at low experiments, the following conclusions can be obtained.
temperature of molten bath. However, a small amount of carbon
will be oxidized along with the oxidation of Si, Mn, and P . Partial 1) A new dephosphorization technology which uses CO2
CO2 introduction into O2, can oxidize few carbon by the reaction instead of partial O2 was proposed in this paper. CO2 used
of C–CO2 at dephosphorization temperature. Compared with the as dephosphorization oxidant can change the selective
conventional process, end-point carbon content is increased oxidation condition of steelmaking system, control the
from 3.19% to 3.26% by the new process of blowing CO2–O2 temperature of bath, strengthen the stirring ability and
mixture, indicating that blowing CO2 can inhibit the oxidation finally realize high efficiency of dephosphorization.
loss of carbon during dephosphorization process. Carbon in 2) Selective oxidation temperature of carbon and phosphorus
molten bath is the most important heating element in the was analyzed under the condition of injecting CO2, and the
following decarburization converter, so the decrease of carbon relationship between selective oxidation temperature T,
oxidation can save more chemical heat and reduce the partial pressure of CO gas, slag activity and compositions
consumption of ferrosilicon alloy for decarburization converter. of melt was obtained as follows.
End-point phosphorus content is decreased from conventional ðPCO =P0 Þ
0:0401
0.051% to current 0.044%, indicating that blowing CO2 can T¼ expð0:0403½%C 0:0030½%Si
obtain a better dephosphorization effect compared with the a0:0080
4CaOP2 O5
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