M0110757-02

August 2023

1 2
12

(Dimensions: 56 inches x 35 inches)

M0110757-02
140 GC Motor Grader
36 SOS Hydraulic System
W921-UP
W9E1-UP

9 CC

42 Page,
17 13

14 32 23 18 19 46
5
11 21 22 42 16 Volume 1 of 2: Main System And Implement Control Valve Configuration

FRONT FRAME - LEFT VIEW FRONT FRAME - RIGHT VIEW MACHINE REAR VIEW

28
FLUID POWER SYMBOLS
74
BASIC COMPONENT SYMBOLS

59 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

73
48
61 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

49 CONTROL VALVES CHECK VALVES

AB A B

52
P T P T

B
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

VIEW OF AREA “B” COMBINATION CONTROLS

(ROTATED FOR CLARITY)

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

75 65 MANUAL CONTROL SYMBOLS

66 PUSH - PULL LEVER

RELEASED PRESSURE
MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL

REMOTE SUPPLY PRESSURE

SPRING

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

55
56 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

58 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

51 54 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

50 UNIDIRECTIONAL UNIDIRECTIONAL

33 63 27 3 26 47 62 64 20 8 41 53 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

SCARIFIER ATTACHMENT
© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

CAB PLATFORM - RIGHT VIEW IMPLEMENT VALVE ATTACHMENT COMPONENTS Caterpillar: Non-Confidential.

Component Locations - Volume 1

Schematic Machine
Description
Location Location
Accumulator Gp - Blade Cushion (LH) J-15 1
Accumulator Gp - Blade Cushion (RH) J-2 2

57 40 39
Accumulator Gp - Brake (LH) F-5 3
ELECTRICAL SYMBOLS TABLE
7 35 Accumulator Gp - Brake (RH)
Accumulator Gp - Secondary Steering
F-5
E-7
63
4
HYDRAULIC SYMBOLS (ELECTRICAL)
34 Actuator As - Parking Brake
Adapter (Orifice)
D-7
F-11
5
6
Adapter As F-9 7
Control Gp - Service Brake E-7 8
29 G
M
Cylinder Gp - Articulation (LH) J-5 62

69 Cylinder Gp - Articulation (RH)

Cylinder Gp - Blade Lift (LH)
J-4
I-14
10
11
Cylinder Gp - Blade Lift (RH) J-1 12
Cylinder Gp - BladeTip J-13 13
25 Cylinder Gp - Center Shift
Cylinder Gp - Ripper
J-3
J-15
14
15
TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

Cylinder Gp - Side Shift J-14 16

Cylinder Gp - Steering (LH) J-8 17
Cylinder Gp - Steering (RH) J-7 18
Cylinder Gp - Wheel Lean I-3 19
Lock Gp - Centershift E-3 9
Tap Locations - Volume 1 Manifold Gp - Control D-6 20
Pressure, Sampling, and Sensor Manifold Gp - Control (Blade Cushion - LH) J-15 21 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Tap
Description
Schematic Manifold Gp - Control (Blade Cushion - RH) J-2 22 (ADJUSTABLE) SWITCH
Number Location Motor - Circle Drive J-12 23
A1 Left Brake Accumulator Pressure F-4 Motor Gp - Gear (Hydraulic Fan) D-2, F-1 25
A2 Right Brake Accumulator Pressure F-5 Motor Gp - Gear (Reversible Fan) H-6 69 WIRE NUMBER IDENTIFICATION CODES

44 72 15 AA
B1
Load Sense Pressure
Left Service Brake Pressure
E-10
F-7
Pump Gp - Fan and Brake
Pump Gp - Implement and Steering
D-8
D-8
26
27
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
B2 Right Service Brake Pressure E-7 Pump Gp - Metering (HMU) I-9 28

A
BB Implement Pump Discharge Pressure E-8 Sensor - Steering Pressure E-8 29 CURRENT STANDARD CURRENT STANDARD

C C1
CC
DD
Metering Pressure
Brake Acutuator Pressure Port
Hydraulic Fan Supply Pressure
G-10
D-6
D-3
Sensor - Accumulator Pressure
Sensor - Brake Pressure
Sensor - Pressure (Brake Manifold)
F-7
E-4
D-6
30
31
64
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
SOS Oil Sampling Port G-4 Swivel Gp I-14 32
COLOR
Tank Gp - Hydraulic F-11 33
C1 AA Valve - Check (Load Sense)
Valve - Check
E-8
E-8
34
35
325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR

Valve Gp - Bypass Check G-4 36

Valve Gp - Bypass (Cold Start) F-3 70 CIRCUIT NUMBER WIRE GAUGE*
VIEW OF AREA “A” Valve Gp - Charging (Brake) E-4 37 IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
325-PK
B2
but could also be shown in metric denoted with mm

6 BB B1 Valve Gp - Check (Secondary Steering)

Valve Gp - Check
F-8
F-11
38
39 PREVIOUS STANDARD
Valve Gp - Combination D-10 40
Valve Gp - Fan Speed H-7 71
WIRE WIRE COLOR
Valve Gp - Implement Control Bank 4 (RH) I-2 41
Valve Gp - Implement Control Bank 5 (LH) I-11 42
Valve Gp - Pressure Reducing D-3 43
325-PK-14 B A
70 Valve Gp - Pressure Reducing
Valve Gp - Reversing (Fan)
E-8
H-6
44
72
Valve Gp - Solenoid (Hydraulic Fan) E-3, G-2 46 CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

43 Implement Valve Attachments

Accumulator Gp - Blade Cushion (LH) F-16 59
IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

Cylinder Gp - Articulation (LH) C-16 47

Cylinder Gp - Articulation (RH) C-15 60
Cylinder Gp - Blade Lift (LH) F-15 48
Cylinder Gp - Blade Lift (RH) C-13 49
A2 Cylinder Gp - BladeTip
Cylinder Gp - Center Shift
C-15
J-3
50
51
71 Cylinder Gp - Plow Dozer
Cylinder Gp - Scarifier LH
C-12
C-16
52
65

A1 Cylinder Gp - Scarifier RH
Cylinder Gp - Side Shift
C-16
F-15
66
53

31 Cylinder Gp - Wheel Lean B-14 54

DD 37
Cylinder Gp - Wing Lift (Not Shown)
Cylinder Gp - Wing Tilt (Not Shown)
C-6
C-5
67
68
Manifold Gp - Control (Blade Cushion LH) F-16 61

30 4 10 60 VIEW OF AREA “C”

38
Motor - Circle Drive F-14 55
Swivel Gp E-15 56
Valve Gp - Implement Control Bank 4 (LH) E-13 57
Valve Gp - Implement Control Bank 5 (RH) B-12 58
Valve Gp - Implement Control Bank 5 (LH) B-12 73

CAB PLATFORM - LEFT VIEW TANDEM VIEW MACHINE REAR VIEW Valve Gp - Implement Control Bank 6 (RH)
Valve Gp - Implement Control Bank 7 (LH)
B-8
C-1
74
75
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(53) CYLINDER GP
SIDE SHIFT
(61) MANIFOLD GP 611-7571 (50) CYLINDER GP - BLADE TIP
CONTROL (BLADE CUSHION LH) 611-7572
112-2240
(59) ACCUMULATOR GP
M0110757-02 VOL 1 of 2

BLADE CUSHION (LH) (49) CYLINDER GP (17) CYLINDER GP

J (18) CYLINDER GP J
162-7450 BLADE LIFT STEERING (LH) STEERING (RH) (2) ACCUMULATOR GP
219-7265 (FOR CE) 611-7570
(55) MOTOR - CIRCLE DRIVE 611-7577 611-7578 BLADE CUSHION (RH)
533-1131 162-7450 (21) MANIFOLD GP
(Dimensions: 56 inches x 35 inches)

(62) CYLINDER GP (10) CYLINDER GP

219-7265 (FOR CE) CONTROL
ARTICULATION (LH) ARTICULATION (RH)
(BLADE CUSHION RH)
611-7575 611-7575 (12) CYLINDER GP
112-2240 BLADE LIFT RH
(14) CYLINDER GP - CENTER SHIFT 611-7570
(57) VALVE GP 611-7573 (19) CYLINDER GP
BLADE CUSHION IMPLEMENT CONTROL WHEEL LEAN
(ATTACHMENT) BANK 4 (LH) (28) PUMP GP - METERING (HMU) L R 611-7574
130-3117 453-1492
(56) SWIVEL GP
383-4261

B A B A B A B A
BLADE CUSHION
(ATTACHMENT)
I I
(41) VALVE GP
IMPLEMENT
CONTROL BANK 4 (RH)
130-3116

B A B A B A B A

P
42 Page,

LS
T

RETURN

SUPPLY
(15) CYLINDER GP - RIPPER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP LS
611-7580 T P
(1) ACCUMULATOR GP LH IMPL VALVE ATCH
BLADE CUSHION LH
162-7450 (71) VALVE GP - FAN SPEED (69) MOTOR - GEAR (REVERSIBLE FAN)
H 219-7265 (FOR CE) (13) CYLINDER GP 348-2302 C3 (STD), VOL 1 LOC E-2 492-2622 H
(21) MANIFOLD GP BLADE TIP C2 (AWD), VOL 2 LOC C-1
CONTROL (BLADE CUSHION LH) 611-7572 C2,
(16) CYLINDER GP C3
112-2240
(11) CYLINDER GP SIDE SHIFT (23) MOTOR - CIRCLE DRIVE
BLADE LIFT LH 611-7571 533-1131 T A P
611-7570

T
LS CENTER SHIFT WHEEL LEAN
ARTICULATION BLADE LIFT
P B RH IMPL VALVE
C1 CONNECTS AT
(42) VALVE GP CONNECTS AT
BLADE CUSHION LOC G-7 C1 T1 LOC C-3
IMPLEMENT CONTROL BANK 5 (LH)
(ATTACHMENT) (36) VALVE GP - BYPASS CHECK
130-3117 (72) VALVE GP - FAN REVERSING (STD&AWD) MANDATORY
266-1595
435-1940
G (32) SWIVEL GP G
383-4261
STD ONLY

B A B A B A B A B A
SOS
(46) VALVE GP - SOLENOID
(HYDRAULIC FAN)
553-3673
(34) VALVE CONNECTS AT CONNECTS AT
CONNECTS AT (25) MOTOR GP
CHECK (LOAD SENSE) D1 C3
LOC D-10 LOC E-2 OR F-2 C3 LOC G-4 GEAR (HYDRAULIC FAN)
152-4700 (STD)
575-6895
(6) ADAPTER (ORIFICE)
209-0939 (38) VALVE GP
CHECK (SECONDARY STEERING) (3) ACCUMULATOR GP - BRAKE (LH) (70) VALVE - BYPASS (COLD START)
223-2459 348-9255 388-9447

(63) ACCUMULATOR GP - BRAKE (RH)

F (7) ADAPTER AS 348-9255 F
(30) SENSOR
448-9017 CONNECTS AT
P ACCUMULATOR LOC D-6

T3 LS-I IP-1 SP
PRESSURE B1 C4 D3
344-7391
T
CONNECTS AT
RIPPER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP LS LOC D-11
(39) VALVE GP - CHECK A2
LH IMPL VALVE 6E-4701
A1 P A1 (37) VALVE GP - CHARGING (BRAKE) CONNECTS AT
C1 T1
CONNECTS AT
(35) VALVE 588-4621 LOC C-3 LOC C-3
(33) TANK GP - HYDRAULIC CHECK T
519-6940 PS2 (ACCUMULATOR)
(4) ACCUMULATOR GP A1 A2
FOR W9E PREFIX
152-4700
SECONDARY STEERING (9) LOCK GP - CENTERSHIFT
LS-S 519-8071 (31) SENSOR - BRAKE PRESSURE 535-7198
CE:561-8284 344-7391
(44) VALVE GP
T2 P D A2 P
PRESSURE REDUCING
E 522-9166 E
T1 T4 T

(29) SENSOR (46) VALVE GP - SOLENOID

LS B PRV
STEERING PRESSURE (HYDRAULIC FAN)
B
344-7391 B2 348-2302
(47) CYLINDER GP (60) CYLINDER GP X BB CONNECTS AT
ARTICULATION (LH) ARTICULATION (RH) (52) CYLINDER GP (8) CONTROL GP T (25) MOTOR GP
LOC G-4
611-7575 611-7575
(51) CYLINDER GP - CENTER SHIFT
(48) CYLINDER GP PLOW DOZER AA SERVICE BRAKE C3
(STD)
GEAR (REVERSIBLE FAN)
BLADE LIFT 611-7581 (27) PUMP GP 575-6895
611-7573 490-1119
611-7570
(54) CYLINDER GP IMPLEMENT AND STEERING
(40) VALVE GP
WHEEL LEAN
611-7574 COMBINATION
533-1132 CC
(64) SENSOR R
535-8582 (26) PUMP GP PRESSURE
CONNECTS AT FAN AND BRAKE (BRAKE MANIFOLD)
LOC F-3 533-3646 344-7391
(58) VALVE GP
IMPLEMENT CONTROL D3 D3 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
D BANK 5 (RH) D
130-3123 D4 D4 T P IMPLEMENT AND STEERING PUMP CIRCUIT
BLADE TIP CYLINDER CONTROL CIRCUIT
SIDESHIFT CYLINDER CONTROL CIRCUIT
(5) ACTUATOR AS (43) VALVE GP
D2 ARTICULATION CYLINDER CONTROL CIRCUIT
D2 PARKING BRAKE PRESSURE REDUCING STEERING CIRCUIT
SCARIFIER CYLINDER CONTROL CIRCUIT
CONNECTS AT 7I-3759 367-8969
B A B A B A B A B A D1 SUPPLY LINE
D1 LOC G-4 IMPL/STRG (20) MANIFOLD GP CIRCLE DRIVE CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT
CONTROL P F
S L2 L1 FAN/BRK 357-0377 DD PLOW ANGLE CYLINDER CONTROL CIRCUIT
RIPPER CYLINDER CONTROL CIRCUIT
C4 LOAD SENSE CIRCUIT
DRAIN / RETURN LINE
BLADE LIFT CYLINDER CONTROL CIRCUIT
C1 FAN AND BRAKE PUMP OUTPUT
CENTERSHIFT CYLINDER CONTROL CIRCUIT
(15) CYLINDER GP (59) ACCUMULATOR GP (61) MANIFOLD GP WHEEL LEAN CYLINDER CONTROL CIRCUIT
RIPPER BLADE CUSHION (LH) CONTROL (BLADE CUSHION LH) WING LIFT CYLINDER CONTROL CIRCUIT
WING TILT CYLINDER CONTROL CIRCUIT
611-7580 162-7450 112-2240 PLOW DOZER CYLINDER CONTROL CIRCUIT
HYDRAULIC AND REVERSING FAN MOTOR OUTPUT
219-7265 (FOR CE)
P T1
T (49) CYLINDER GP
C BLADE LIFT (50) CYLINDER GP - BLADE TIP C
(68) CYLINDER GP
SUPPLY

RETURN

LS ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW DOZER (67) CYLINDER GP (53) CYLINDER GP 611-7572
WING TILT 611-7570
WING LIFT SIDE SHIFT
RH IMPL VALVE ATCH 255-8000
277-3811 611-7571
(55) MOTOR - CIRCLE DRIVE
(66) CYLINDER GP (59) ACCUMULATOR GP 533-1131
SCARIFIER RH BLADE CUSHION (LH) (61) MANIFOLD GP
611-7582 162-7450 CONTROL (BLADE CUSHION LH) (50) CYLINDER GP - BLADE TIP
219-7265 (FOR CE) 112-2240 611-7572
(49) CYLINDER GP
BLADE LIFT
(47) CYLINDER GP (60) CYLINDER GP
611-7570 (53) CYLINDER GP (52) CYLINDER GP
ARTICULATION (LH) ARTICULATION (RH) (56) SWIVEL GP
SIDE SHIFT (49) CYLINDER GP PLOW DOZER
(55) MOTOR - CIRCLE DRIVE 611-7575 611-7575 383-4261
611-7571 (51) CYLINDER GP - CENTER SHIFT BLADE LIFT 611-7581
533-1131 611-7573 611-7570 B A B A B A B A B A A B A
B
(54) CYLINDER GP
WHEEL LEAN
611-7574
BLADE CUSHION (73) VALVE GP
B (65) CYLINDER GP
(ATTACHMENT) B
SCARIFIER LH IMPLEMENT CONTROL (74) VALVE GP
611-7582 BANK 5 (LH) IMPLEMENT CONTROL
(56) SWIVEL GP 130-3119 BANK 6 (RH)
383-4261 130-3124
P

SUPPLY
B A B A B A B A B A T

RETURN
WING LIFT WING TILT RIPPER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP LS
B A B A B A B A B A B A
LH IMPL VALVE ATCH
(75) VALVE GP LINE PATTERNS
IMPLEMENT CONTROL
BANK 7 (LH) Pressure Line
130-3122 Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line
A A
Component Group
P THIS SCHEMATIC IS FOR THE 140 GC MOTOR GRADER HYDRAULIC SYSTEM
P CALLOUTS
T VOLUME 1 of 2: MAIN SYSTEM AND IMPLEMENT CONTROL VALVE CONFIGURATION
SUPPLY
RETURN

YY Taps (Pressure, Sampling, Sensor - by letter) MEDIA NUMBER: M0110757-02

SUPPLY
RETURN

T LS ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW DOZER PLOW ANGLE Do not operate or work on this product unless you have
SCARIFIER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP LS DL DL D Connectors (By letter) read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 560-9316, CHANGE: 02, VERSION: -
RH IMPL VALVE ATCH relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
LH IMPL VALVE ATCH Callout Number
(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL
Component
Name
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
138-1234 Part Number death. Proper care is your responsibility.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 M0110757-02
August 2023 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

92 FLUID STORAGE RESERVOIRS

90
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

91
140 GC Motor Grader
MEASUREMENT ROTATING SHAFTS

82
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

83 W921-UP
W9E1-UP

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

AK MANUAL CONTROL SYMBOLS

87
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

79
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

85 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SUPPLY PRESSURE

78
88 84 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

Volume 2 of 2: All Wheel Drive System BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
PUBLICATIONS.CAT.COM “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
Caterpillar: Non-Confidential.

FRONT FRAME

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

Component Locations - Volume 2

G
Description
Schematic
Location
Machine
Location
M
Connector As - Orifice LH (AWD) E-7 78
SOS Connector As - Orifice RH (AWD) E-2 79 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Filter Gp - Oil (Hydraulic, Transmission) C-2 81 (FLUID) (GAS / AIR)
Manifold and Solenoid Gp - Control (LH, Free Wheeling) D-4 82
Manifold and Solenoid Gp - Control (RH, Free Wheeling) D-5 83

BB
Motor Gp - Left (AWD) E-6 84
Motor Gp - Right (AWD) E-3 85
Pump Gp - Hydraulic (AWD) B-3 86
Radiator and Mounting Gp A-5 80
81 Sensor Gp - Speed (Left) (AWD) F-7 87 PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

80 Sensor Gp - Speed (Right) (AWD)

Valve As - Check (Back Pressure)
F-2
A-4
88
89
Valve Gp - Check C-2 90 WIRE NUMBER IDENTIFICATION CODES
Valve Gp - Check with Orifice (Not Shown) C-6 93
Valve Gp - Control (2 Speed) D-7 91
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
89 Valve Gp - Solenoid (Charge Bypass) C-2 92
CURRENT STANDARD CURRENT STANDARD
86 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Tap Locations - Volume 2
Pressure, Sampling, and Sensor CIRCUIT NUMBER WIRE GAUGE*
*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION 325-PK
Tap Schematic but could also be shown in metric denoted with mm
Description
Number Location
AK Factory Oil Fill Pressure E-6 PREVIOUS STANDARD
BB AWD Oil Filter Pressure C-2
SOS AWD Oil Sampling Port C-2 WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

MACHINE - RIGHT REAR VIEW

M0110757-02 VOL 2 of 2
12 Page, (Dimensions: 25 inches x 24 inches)
 7 6 5 4 3 2 1

(88) SENSOR GP - SPEED

(78) CONNECTOR AS (87) SENSOR GP - SPEED (RIGHT) (AWD)
ORIFICE LH (AWD) (LEFT) (AWD) 276-8172
230-3379 276-8172

F F

(84) MOTOR GP - LEFT

(AWD) (85) MOTOR GP - RIGHT
443-3487 (AWD)
Y Y
LH MOTOR 443-3488 RH MOTOR
A A
1
1

(79) CONNECTOR AS
ORIFICE RH (AWD)
230-3379
2 2

R R
E E

FACTORY OIL FILL PORT

AK
AV AR G F AV AR G F
(90) VALVE GP - CHECK
C 308-9433
A B A B

P
D4 VOL 1, LOC D-11
T P

D D
(92) VALVE GP - SOLENOID
(CHARGE BYPASS)
PAV PAR
PAV PAR 477-8100

(82) MANIFOLD AND SOLENOID GP

CONTROL (LH, FREE WHEELING)
(91) VALVE GP - CONTROL (83) MANIFOLD AND SOLENOID GP 556-2723
(2 SPEED) CONTROL (RH, FREE WHEELING)
252-0742 (93) VALVE - CHECK
556-2723
WITH ORIFICE
304-6756
BB
(81) FILTER GP - OIL
(HYDRAULIC, TRANSMISSION)
393-0755
M14 M14
C C

C1 C2 C2 C1

SOS
D MD X7 E M3 AM3 MA

C2 VOL 1, LOC H-7

FLOW OUT C FLOW OUT A (86) PUMP GP - HYDRAULIC (AWD)

556-2718

ENGINE LINE PATTERNS

CW
Pressure Line
1:1DRIVE SPEED RATIO
Pilot / Load Sensing Pressure
B Drain / Return Lines
B
H1 TANDEM Air Line
M5 M4 MC C L3 L2 L1 MB B M4 M5 Component Group
M0110757-02 VOL 2 of 2

CALLOUTS
(Dimensions: 25 inches x 24 inches)

YY Taps (Pressure, Sampling, Sensor - by letter)

(89) VALVE AS - CHECK DL DL D Connectors (By letter)

(BACK PRESSURE) Callout Number Component
(52) VALVE GP - CONTROL Name
086-9592 (Machine Location from
Component LocationsTable)
138-1234 Part Number

TO TANK
D2 VOL 1, LOC C-10

SOS
12 Page,

Do not operate or work on this product unless you have

read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
(80) RADIATOR AND MOUNTING GP relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
A 567-4350 death. Proper care is your responsibility. A
THIS SCHEMATIC IS FOR THE 140 GC MOTOR GRADER HYDRAULIC SYSTEM
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
VOLUME 2 of 2: ALL WHEEL DRIVE SYSTEM
DRAIN / RETURN LINE
AWD PUMP OUTPUT 1 MEDIA NUMBER: M0110757-02
AWD PUMP OUTPUT 2
SCHEMATIC PART NUMBER: 560-9316, CHANGE: 02, VERSION: -
AWD PILOT CONTROL CIRCUIT
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
RIGHT AWD MOTOR CONTROL CIRCUIT in neutral and with parking brake set.
LEFT AWD MOTOR CONTROL CIRCUIT
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1